HomeMy WebLinkAbout3676; PALOMAR AIRPORT RD AND EL CAMINO REAL TURN LANES; R-VALUE TESTING AND PAVEMENT SECTION DESIGNS; 1999-11-10MOM AL Leighton and Associates
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AGTGCompany GEOTECHNICAL CONSULTANTS
November 10, 1999
Project No. 4990220-001
To: Berryman & Henigar
11590 West Bernardo Court, Suite 100
San Diego, CA 92127-1624
Attention: Mr. Mark Risch
Subject: R-Value Testing and Pavement Section Design, Proposed Shoulder Widening at the
Intersection of El Camino Real and Palomar Airport Road, Carlsbad, California
References: P & D Technologies, 1992, Plans for Signing and Striping of P.A.R. 99+22.38 to
109+00.00, E.C.R 314+75 to 320+91.07, Carlsbad, California, Sheet 89 of 135, Project No.
3341, dated July 6, 1992
In accordance with your request, we have performed limited geotechnical sampling, testing and analysis to
develop design pavements sections for the proposed shoulder widening project at the intersection of El
Camino Real and Palomar Airport Road in Carlsbad, California. We understand the project will consist
'
,of
widening approximately 500 lineal feet of the northbound and westbound shoulders of El Camino Real and
Palomar Airport Road.
To develop design parameters for analysis of pavement sections, a representative from our firm collected
samples from two pothole excavations excavated along the proposed shoulder alignments. Each of the
collected samples was tested for resistance value (R-Value) in accordance with Cal Test Method 301. The
results of our laboratory analysis are presented in Table 1 below.
Table 1
Summary of Laboratory Test Results
Sample Location Sample Description R-Value
El Camino Real
Brown, silty CLAY with fine gravel 27 STA 318+15
Palomar Airport Road Brown, silty CLAY with fine gravel 29 STA 101+70
3934 Murphy Canyon Road, #B205, San Diego, CA 9213-4425
(619) 292-8030 • FAX (619) 292-0771 0 www.leightongeo.com
990220-001
As requested, design pavement sections were determined using a design traffic index (T.I.) of 9. The design
pavement sections were calculated using the methodology outlined in the Caltrans Highway Design Manual.
Minimum thicknesses were determined according to the Standards for Design and Construction of Public
Works Improvements in the City of Carlsbad (SDCPWI). Pavement sections are provided for various base
and subbase combinations and for hill-depth asphalt concrete. It is noted that the full-depth design according
to Caltans methodology does not incorporate the minimum aggregate base thickness specified in the
SDCPWI. Summaries of the pavement section design calculations utilizing Caltrans design methods are
attached.
The design sections are based on the lower of the two subgrade R-Value results. Additional R-Value testing
should be performed during grading on representative soils exposed at the subgrade elevation. If the
subgrade materials exposed during grading possess a lower R-Value, increased section thickness will be
required.
Asphalt Concrete and Crushed Aggregate Base Section
The sections provided in Table 2 are for pavements constructed using asphalt concrete (AC) over crushed
aggregate base. To allow for specification of a uniform section utilizing a thinner section of crushed
aggregate base, calculations were performed for the condition where the pavement section is underlain by a
subbase that possesses an R-Value of at least 50. Also reported is the condition combining the minimum
aggregate base thickness (per City of Carlsbad SDCPWI requirements) and a thicker AC section.
Table 2
Asphalt Concrete and Aggregate Base Pavement Section
AC over Crushed AC over Crushed Aggregate Base
Aggregate Base over Subbase
Crushed Crushed Traffic
Index
(T I)
Design
R-Value
Asphalt
Concrete
Thickness
Aggregate
Base
Thickness
Asphalt
Concrete
Thickness
Aggregate
Base
Thickness
- 50 R =50
Subbase
Thickness
(inches) (inches) (inches) (inches) (inches)
9.0 27 6 13 6 6 8
9.0 27 10 6 6 6 8
All aggregate base, subbase, and the upper 12 inches of subgrade should be compacted to a minimum 95
percent relative compaction based on American Standard of Testing and Materials (ASTM) Test Method
D1557. Compacted materials should be placed at near optimum moisture content.
Crushed aggregate base and Asphalt Concrete should conform to and be placed in accordance with the
"Greenbook" Standard Specifications for Public Works Construction (Sections 200, 203, and 400) and
the City of Carlsbad requirements.
990220-001
Full-Depth Asphalt Concrete Section
The sections provided in Table 3 are for pavements constructed using full-depth asphalt concrete.
Table 3
Full-Depth Asphalt Concrete Pavement Section
Traffic Index (T.I.) Design R-Value Asphalt Concrete Thickness
(inches)
9.0 27 :E 14.0
The upper 12 inches of subgrade should be compacted to a minimum 95 percent relative compaction
based on American Standard of Testing and Materials (ASTM) Test Method D1557. Compacted
materials should be placed at near optimum moisture content. Asphalt concrete should conform to and be
placed in accordance with the "Greenbook" Standard Specifications for Public Works Construction and
the City of Carlsbad requirements.
If you have any questions regarding our report, please contact this office. We appreciate this opportunity to
be of service.
Respectfully submitted,
LEI HTON AND TES, INC.
Sea do, RCE #540
Senior Project Engineer
Attachments: Asphalt Pavement Section Design Calculations
Distribution: (3) Addressee
ASPHALT PAVEMENT SECTION DESIGN CALCULATION
FOR
ASPHALT CONCRETE AND CRUSHED AGGREGATE BASE SECTION
Minimum AC Minimum Base
DESIGN INPUT Section Section
990220-001
TRAFFIC INDEX
SUBGRADE R-VALUE
CRUSHED AGG BASE R-VALUE
9 9
27 27
80 80
STRUCTURAL CALCULATIONS
REQUIRED GETOTAL
AC GRAVEL FACTOR
GEnc
GEAC+ SF
THICKNESSnc
DESIGN THICKNESSAC
GEDESIGNAC
2.102 2.102
1.89 1.89
0.576 0.576
0.776 0.776
4.927 4.927
6.0 10.0
0.945 1.575
GEBASE
BASE GRAVEL FACTOR
THICKNESSBAsE
DESIGN THICKNESSBASE
DESIGN SECTIONS
AC
CRUSHED AGGREGATE BASE
1.157 0.527
1.1 1.1
12.626 5.753
13.0 6.0
6.0 in JO.0in
13.0 in 6.0 in
II
ASPHALT PAVEMENT SECTION DESIGN CALCULATION
FOR
ASPHALT CONCRETE, CRUSHED AGGREGATE BASE, AND AGGREGATE SUBBASE SECTION
DESIGN INPUT
TRAFFIC INDEX 9
SUBGRADE R-VALUE 27
SUBBASE R-VALUE 50
CRUSHED AGG BASE R-VALUE 80
STRUCTURAL CALCULATIONS
REQUIRED GETOTAL 2.102
AC GRAVEL FACTOR 1.89
GEAC 0.576
GEAC+ SF 0.776
THICKNESSAc 4.927
DESIGN THICKNESSAC 6.0
GEDESIGNAC 0.945
REQUIRED GEAC+ BASE 1.440
GEBASE 0.495
BASE GRAVEL FACTOR 1.1
THICKNESSBAsE 5.400
DESIGN THICKNESSBASE 6.0
GEDESIGNBASE 0.550
GEDESIGNAC+BASE 1.495
GESUBBASE 0.607
THICKNESSSUBBASE 7.289
DESIGN THICKNESSSUBBASE 8.0
DESIGN SECTIONS
AC
CRUSHED AGGREGATE BASE
SUBBASE
990220-001
ASPHALT PAVEMENT SECTION DESIGN CALCULATION
FOR
FULL-DEPTH ASPHALT CONCRETE
DESIGN INPUT
TRAFFIC INDEX 1 9
::::] SUBGRADE R-VALUE 1 27
STRUCTURAL CALCULATIONS
AC GRAVEL FACTOR 1.89
GEAC 2.102
GEAC+ SF 2.202
THICKNESSAC 13.983
DESIGN THICKNESSAC 14.0
GEDESIGNAC 2.205
DESIGN SECTIONS
AC 140in
990220-00)