HomeMy WebLinkAbout5025; HYDROELECTRIC FACILITY MAERKLE RESERVOIR; TESTING AND STARTUP FINAL REPORT; 2015-04-30Date: April 30, 2015
Project: Carlsbad Municipal Water District,
Pressure Control Hydroelectric Facility at the Maerkle Reservoir.
Subject: Testing and Startup Final Report
Prepared by: Thomas M. Klein
Following is the Testing and Startup Final Report regarding the Pressure Control Hydroelectric
Facility at the Maerkle Reservoir Project. The report is for progress regarding testing conducted
between January 12, 2015 and April 28, 2015.
A. Testing Summary - Testing and Startup activities were conducted on January 12th, 2015
through January 16th, 2015, April 16, 2015 through April 17, 2015, and April 28, 2015.
Training was also conducted on April 16, 2015. Following is a day by day summary of the
Testing, Startup, and Training activities.
1. Monday, January 12, 2015
a. Power wire between the lower pump station and the Hydroturbine facility is being
tested this morning by Emerson. Previous testing identified damaged power wires
that have been replaced.
b.. Analog value ranges were identified as follows:
Upstream Pressure = 0-365 PSI
Downstream Pressure = 0-146 PSI
Flow = 0-10 CFS
0 c. Wiring for building intrusion was modified so that it is wired for two intrusion switches
in series that open on mandoor intrusion or rollup door intrusion.
d. Mike Maloney (Canyon Hydro Rep.) performing preliminary testing of wiring to/from
VCP-101.
2. Tuesday, January 13, 2015
Loop testing performed for wires to/from RTU-1.
Generator alignment problems have been identified. Alignment problems need to be
corrected prior to putting the generator online. ECI spent most of the afternoon
trying to fix the alignment problems.
Rockwell Construction Services, LLC 31480 Justin Place I Valley Center, California 92082 760-715-3082
3. Wednesday, January 14, 2015
Canyon Hydro is not onsite today.
Emerson is onsite performing Canyon Hydro NETA electrical testing. I mentioned to
Emerson that some items to be tested were not on their list & to be included per
Submittal 72.1. Emerson made a few phone calls and then included/tested the items
that were initially not on their test list.
4. Thursday, January 15, 2015
ECI & Canyon Hydro working on fixing alignment problems. The inlet piping/cone
was cut, adjusted, and welded to assist in fixing the alignment problems. By the end
of the day, the alignment issue was resolved and the hydroelectric turbine was
successfully put online
An onsite Controls Discussion Meeting was held. Attendees included CMWD, RCS,
Carollo, ECl, Southern, and Wadsen. Refer to the 'Meeting Minutes for Controls
Discussion Meeting held January 15, 2015" for additional information.
5. Friday, January 16, 2015
Canyon Hydro, CMWD, and RCS worked together to perform load rejection testing at
six different power output ranges of approximately 25KW, 50KW, 75KW, 100KW,
125KW and 149KW.
Remote (auto) start/stop functioning was tested by manually turning on and off the
Flow Indication relay and Start/Stop relay located in RTU-1. By the end of the day,
remote start/stop function was working properly at VCP-101. This was a simulated
test and not a functional SCADA test. The testing was related to testing of VCP-101
functions and not RTU-1 (SCADA) functions.
6. Thursday, April 16, 2015
Canyon Hydro, CMWD, Wadsen, Trimax, Southern and RCS worked together to
perform auto controls and. SCADA Testing.
Canyon Hydro, Wadsen, Trimax, and Southern provided training on their respective
equipment and associated services. Refer to Attachment #5 - Training Agenda and
Training Sign-In Sheet for addition information regarding training categories and
training attendees.
The speed pickup failed when it was hit during an overspeed condition late in the
day. Mike (Canyon Hydro) -ordered a new speed pickup to be delivered next day by
10:30 AM. The intention is to install the new speed pickup tomorrow.
CMWD - Hydroelectric Facility at the Maerkle Reservoir D
Testing and Startup Final Report-4-30-15 ., .., Page 2of6 . .
7. Friday, April 17, 2015
Canyon Hydro, CMWD, Wadsen, and RCS worked together to perform auto controls
and SCADA Testing.
The replacement speed pickup was received, but was damaged during installation.
It was agreed that Mike (Canyon Hydro) will ship two speed pickups, I for installation
and 1 spare, for installation by Tom (City). Upon completion of installing the new
replacement speed pickup, final auto controls and SCADA testing to be completed.
8. Tuesday, April 28, 2015
The replacement speed pickup has been installed and is functioning properly.
CMWD, Wadsen, and RCS worked together to perform auto controls and SCADA
Testing. The first part of the testing procedures was completed at the project site.
The second part of the testing was completed at SCADA Central.
The City requested that the process differential pressure is to be adjusted to achieve
rated KW output prior to acceptance. Tom (City) increased the upstream pressure to
achieve rated KW and data was taken at the rated KW. Upon completion of this test,
Tom (City) reduced the upstream pressure back to the original operational setting.
Following are the results of the rated KW test.
Rated KW: 149.200 KW
Measured KW: 149.8 KW
Measured Vi: 494.8V
Measured V2: 493.0 V
Measured V3: 496.6 V
Measured Ampi: 182.0 A
Measured Amp2: 186.4 A
Measured Amp3: 175.6 A
Measured Upstream Pressure: 153 PSI
Measured Downstream Pressure: 9.3 PSI
Measured Hydro Facility Flow: 7.0 CFS
CMWD - Hydroelectric Facility at the Maerkle Reservoir
Testing and Startup Final Report_4-30-15
Page 3 of 6 • 0 0
B. Outstanding/Deficiency Items - Following is a list of Outstanding/Deficiency items as
related to the Electrical and l&C portions of the project.
Submit revised NETA Electrical Testing report, including NETA testing by Canyon Hydro
and Southern Contracting. The revised report is to respond to and resolve comments as
prepared by Carollo on Submittal 72.1, dated 1/5/15.
SCADA Items.
a. Add permissive condition for Low Flow alarm at SCADA Central via Wonderware
scripting so that Low Flow is monitored and alarmed only when the Hydroelectric
Turbine is running.
Install Arc Flash Labels per Arc Flash study.
Set adjustable protective devices per the electrical coordination study
Deliver Spare Parts, as follows:
a. -13445A - Hydraulic and Pneumatic Cylinder Operators.
i. 1.07.A - Provide the following spare parts.
.1 valve or-valve assembly for each set of identicalvalves or valve assemblies
furnished.
1 additional valve or valve assembly for each whole lot of 10 identical valves
or valve assemblies furnished.
(C) I complete set of seals, gaskets, and expendable hardware required for
installation of each spare valve or valve assembly.
1 repair kit, including seals, gaskets, and expendable hardware, for each size
and type of hydraulic cylinder furnished.
1 additional repair kit, including seals, gaskets, and expendable hardware, for
each whole lot of 6 hydraulic cylinders of each size and type.
b. 15830—Fans
i. 1.08
Provide 2-extra sets (3 sets total) of filters per installed fan for fans specified
with filters.
Provide 1 extra set of belts per installed fan for fans specified with belt drives.
c. 16237 - Hydroelectric Generators - End Suction
I 1.11.B—Spare Parts
Turbine thrust bearing set.
Turbine radial bearing set.
Generator bearing set of each type. (Received, stored onsite.)
Mechanical seal set. (Received, stored onsite.)
d. 16422 - Motor Starters
i. 1.15.A.1.a
(a) One spare fuse of each size and type per starter.
CMWD - Hydroelectric Facility at the Maerkle Reservoir 0 " Testing and Startup Final Report_4-30-15
Page 4of6 • • •
e. 16494— Low Voltage Fuses
1.15.A.1 - Provide 2 spare fuses for each size and type used or supplied under
any Section of the Contract Documents.
1.15.A.2 - Provide spare fuse cabinet(s).
Metal cabinet with hinged door and shelves or fuse holders.
Gray enamel finish.
(C) Mount near equipment and label 'Spare Fuses" on face, of cabinet.
Suitable pocket inside door of each cabinet with typewritten spare fuse.
inventory in clear plastic protective insert.
Provide as many cabinets as required to hold entire spare fuse inventory.
f. 16500 - Lighting
1.15.A - Replace all lamps used during construction and return used lamps to
Owner for use as spares.
1.15.13 - Furnish 5 percent of the quantity provided, but not less than 2 ballasts
for every ballast type and size used.
1.15.C'— Furnish 10 percent of the quantity provided, but -not less than 4 new
lamps for every lamp type and size used.
g 17050 - Common Work Results for Process Control and Instrumentation Systems
i. 1.15.0 - Include in the Bid a $10,000.00 tools and spare parts allowance.
Furnish the spare parts' selected by the Engineer from the priced list of spare
parts in the hardware submittal.
Furnish a price list of all special tools required to calibrate and maintain all of
the instrumentation provided under the Contract Documents. Furnish the
special tools selected by the Engineer for the, priced list.
(C) The Owner at its discretion may elebt to remove any or all of, this allowance
from the Contract, credit any amounts so removed to the Owner with a
reduction in Contract Price.
6. Deliver Closeout / Final Deliverables
O&Ms (for all equipment)
Project Record Drawings
RTU and .SCADA Program backups on CD.
Startup and Testing Reports.
Warranties and bonds.
Keys and keying schedule.
Evidence of Payment and Release of Liens.
Release of claims
Survey record documents
Certificate of final 'completion.
CMWD - Hydroelectric Facility at the Maerkle Reservoir
Testing and Startup Final Report-4-30-15 '
Page 5of6 :WOO,
Attachments:
.. Attachment #1 - 62.1 Canyon Hydro Equipment Testing Forms.
Attachment #2 - 63.1 Canyon Hydro Switchgear and Controls Testing Forms.
Attachment #3 - Trimax RTU and SCADA Testing Forms_Updated 4-30-15.
Attachment #4 - Trimax Instrument Calibration Forms.
Attachment #5 - Training Agenda and Training Sign-In Sheet.
CMWD - Hydroelectric Facility at the Maerkle Reservoir
Testing and Startup Final Report-4-30-15
Page 6 of 6 S S. •
IAttachment #1 - 62.1 Canyon Hydro Equipment Testing Forms. I Canyon
'Hydro
MANUFACTURER'S CERTIFICATE OF PROPER INSTALLATION
OWNER ' Ad e, ,e AA,2 EQPT SERIAL NO 133/1/
EQPT TAG NO:/9,1c." /f/ EQPT/SYSTEM 1/A/// (' T'/b"
PROJECT NO: SPEC. SECTION
I hereby certify that the above-referenced equipment/system has been:
(Check Available)
"InstaIled in accordance with Manufacturer's recommendations.
I?--Inspected, checked, and adjusted.
-'Serviced with proper initial lubricants.
—Mounting frame is free of stresses imposed by connecting piping and anchor bolts.
.—"Equipment operates within allowable vibration limits.
VElectrical and mechanical connections meet quality and safety standards.
'All applicable safety equipment has been properly installed.
&"Functional tests.
-"System has been performance tested, and meets or exceeds specified performance
requirements. (When complete system of one manufacturer)
tVMotor control logic operating and functioning correctly.
t-tontrot logic for start-up, shutdown and emergency shutdown tested and functioning
correctly.
Note: Attach any performance test documentation from manufaôturer.
Comments:
I, the undersigned Manufacturer's Representative, hereby certify that I am (I) a duly authorized
representative of the manufacturer, (ii) empowered by the manufacturer to inspect, approve, and
operate his equipment and (iii) authorized to make recommendations required to assure that the
equipment furnished by the manufacturer is complete and operational, except as may be otherwise
indicated herein. I further certify that all information contained herein is true and accurate..
Ic
anyon ' Hydro
Date:
17
Manufacturer: / L
By Manufacturer's Authorized Representative:
By Installation Contractor's Authorized Representative:
By Owners Authorized Representative;
4
Load Rejection Chart
'Y 'LIPF iivp non
AS7
Flow
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Ml 7i2t,
' 02 iq '-/g IL4S 10 so
' 'I Co AM TT2.i P vW 0 ft4.44 137. e
1 4v"l hto' 7 ( _ — 13 o 33
Am I P met WI? 4 ________
_________ _________ ________ _______ I r- .+ .
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foj k( -rP, I P f4 2dfl
.1 _______ ______
'zr 7RP.... Pns a. g€
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_ ___ ,.1 g0 4.g7
- . HOP 3 pc.t.
,(p
RPM
ti Cl S 177
,71
- /'1
Electrical Measurement Log
Dete Ti— Osyke -Observed Mesurnr.et Notes leftists
tIlLIS 2tj p-e't Volb pr 3sf is _______ ________
'.112 32
t0p_-0,3(,
Ir 'irli2 3!6
31
4qo 17--k
141
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IA11achment #2 - 63.1 Canyon Hydro Switchgear and Controls Testing Forms.
CANYON HYDRO - MAERKLE RESERVOIR Hydro Testing
Proposed Testing
Hydroelectric Switchgear and Controls Testing
Visually inspect the mechanical installation of the turbine-
generator equipment
Visually inspect the installation of the control equipment
Verify wiring of the MCC and control equipment
Apply power the hydro control panel and verify power
distribution
Test all status control points into and out of the control
panel
Verify speed circuit of the turbine-generator
Verify proper operation of bearing and winding
temperature RTDs
Test and adjust operation of the hydraulic power unit and
turbine valves
Verify electrical rotation of the incoming AC and rotation
of the generator
Verify. Cls and PTs
Verify remofe monitoring from SCADA
Tested date:
////e A'/
Verify each of the following functions trip the 86 Lockout Relay:
12 - Generator Overspeed
49-Temperature Monitoring
59G - Ground Fault
50/51V - Overcurrent
46- Phase Balance Negative Sequence
32- Reverse Power
Verify each of the following functions trip the 86U Relay:
27/47 - Phase Sequence/Undervoltage / //,(,,/zj/c \
59 -Overvoltage 810 - Over Frequency 81U - Under Frequency
Test the generator contactor (52)
_
Verify 86 trips the 52 7/f 4' /Zp ç'c,
Verify 86VF trips 52
Apply water to the turbine, verify proper speed-no-load
' operation i-&/*
Verify hydraulic shutdown of the turbine
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Table of Contents
1; Witnessed Field Factory Test And RTUJSCADA Startup ................... ..................................... ...3
1.1 UPS Runtime Test ........................................._;._................................................................................
1.2 Data Communications Network and Protocol Test 6
13 SCADATest 8
1:4_ System Recovery Test 8
: 1.5 Digital Input Checks....................................:........:..........................................................................
1.6 Digital Output Checks 11
1 7 Analog Inputs Checks 13
1 8 Documenting Deficiencies is
1 9 GE Testing Procedures 17
11OWFT Test Record Copy 18
Attachment1................................................................................................................................................19
Quality Assurance Checklist 1.1 20
Quality Assurance Checklist (form 1.1... ........................................................... . .................................... ........ 21
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Document Revision Históry
Document Witnessed Field Factory Test and RTU/SCADA Startup
Project P-i 950 - Carlsbad Municipal Water District
Prj Description Pressure Control Hydroelectric Facility
Rev Date By Description
A 09126/2014 Philip Santiago Initial lssue
B 10/23/2014 Philip Santiago Revised per submittal #64 review comments
C 12/30/2014 Wade Jensen.,Revised per submittal #64 review comments
C 01/05/2015 Wade Jensen Revised per conference call, on 01/05/2015
D 01/09/2015 Philip Santiago Revised per COR-Ol -02 & -03
ex
1. Witnessed Field Factory Test And RTU/SCADA Startup
Witnessed factory testing will occur at Trimax Systems' facilities, and will be accomplished by the
project engineer.
The following documents make up the test docirnentation required for all tests in this package:
gtypproved control -panel Jsuittal
~—Qaa-lit _ssurance Checklist Form 11.1y'..,
Control panels to be tested:
1. RTU-1 Control Panel
Required testing tools
Red pencil.
Yellow hihiighter.
Blue pen.
4 Multi-meter.
5. Screwdriver
A. Quality Assurance Tests
1. Vénfy that the fuses are the correct size and typd per the approved drawing submittal.
2! Verify that the terminal markers are correct and properly affixed.
3. Verify that the UL labeling and nameplates are affixed correctly, as required.
Wire Pull Test: on every termination in the control panels, pull firmly on each end of the
wire to verify it is properly attached.
Poit to Point Continuity Test: using a multi-meter the entire control panel will be checked
for proper installation and wiring on termination-by-termination and component-by-
component basis, to demonstrate and document the control panel is in conformance with
related submittals and specifications.
Power Test: open up all fuses and turn off.all circuit breakers before applying power to
the primary power input points. Energize each circuit breaker and power fuse one at a
time to verify that the comp6nent is turned on and operational. Verify that there are no
short circuits, smoking devices or errors. Verify the operability of all equipment within the
panels. Test total power failure and recovery.
Verify that the heat shrink wire markers are affixed correctly.
8: Verify that the company sticker is attached to the inside of the control panel door.
9. Clean out and wipe down the control panels.
10. Take pictures of the inside and outside of the control panels.
Revise the control panel drawingi per any redlines to create an As-Built set of drawings.
Place I set of the As-Built drawings in each control panel.
Verify that all documentation (checklist, cut sheets) is in place inside the panels.
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1'.12! Data Communications Network and Protocol Test
Data communication network and protocol test procedure will be accomplished by the project engineer
Check Ethernet Cables connected properly. -
Check SCADA Radio I system connected properly.
Power on all network convertors.
Power on all Ethernet switches. -
Connect SCADA Central Computer and check connectivity. -
Check VCP power monitor is turned ON and Ethernet cable is connected.
-
7. Check the connectivity betweenRTU and vcP moitor. n
-. Results:
Trimax Systems, lnc. - .
-
Tested By: - Date: -
Witnessed By Date
-
.
-
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.1.3 SCADA Test
SCADA testing will be done at the same time as the Digital and Analog points are tested to verify the HMI
screens match the PAC system (see attached lists). SCADA test procedure will be accomplished by the
project engineer. .
Check the values on the HMI screens rriatch the physical points
Verify the points that are trended.
Verify Alarms to HMI. (per attached list)
Verify dead bands on Alarms to HMI. (per attached list)
Verify Alarms to auto dialer (SCADA-ALARM). (per attached list)
Verify the ability to read the ModbusiTCP registers from a slave device.
Verify the ability to generate ,a report:
Results: -
Trlmax Systems, Inc.:
Tested By: Date:
Witnessed By: Date:
Alarms:
i-ue( (X4-I
4. Communication Failure
2. Controller Power Cycled
-rpU2 .f1tl I3. P11-101 high alarm
-'iv4. P11-101 low alarm
,<
.,. qIs'6. PIT-1 10 high alarm
TMI.1- f'fk. /7. P11-110 low alarm
).. KrP44Osensor4eied_-S
tf9. FIT-101 high alarm
.il0. FIT-1 Ol low alarm vt C j4.''
qf(.,. V12. AUX2-101 Generator Failed
113. Generator failed to start alarm
. 14. Generator failed to stop alarm L
-iA(4 r15. Y3-101 Intrusion alarm (room door)
'if , 116. CR2-RTU1 cabinet intrusion alarm
.117 Y3-11O UtiIIty.EoLLos La1ari
1'kL i, I \t ICu3
"iL 1U ?ouç1L
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1.4 System Recovery Test.
System recovery test procedure will be accomplished by the project engineer.
Recovery: -. . .
1 To check a cold boot power down the PLC then power up the PLC:again to checI4 it
.boots up properly, communicates properly and is functional
2. To check a warm boot, power down the control panel then power up the panel again
and observe if thi PLC goes back to run mode as required, communicates properly
and is functional.
3.. Disconnect Ethernet Switch and lreãOnnect to check if it communicates properly after a
communication loss
Results:
Trimax Systems, Inc.: . ;.
Tested By Date
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.5
1:5 Digital Input Checks
Oveiewi .
This test should be carried out after panel hardware testing iscompleted. All DI will be
simulated one by one and results are noted. -
1 5 2 Tools and Instruments Required
I Jumper wire
Multi-meter (whih includes an ammeter, voltmeter, and continuity tester).
.1.5.3 Test Setup. . •• . .
-
I Switch ON the 120 VAC power to the panel (Circuit Breaker)
2: Load necessary application programs into the PLC. .
Test every point per the table belo'i.
Test for Di
identify the Rack Slot and Point for the Dl
Identify the Panel field wiring Terminal Blocks of respective Dl
Short the pin number with the .help of Jurnper& check for ON contact.'-
Remove the shorting Jümpèr & check for OFF contaót. . .
(
Panel RTU.l
Contact
Display In Contact SCADA Graphics Display Alarms at SCADA PLC
Test# Discrete Input Togs
Address
PLC
Wiring
and
Totalizer Tested, Wltnessedby TestOate Comment
TONOFF ON OFF
Input
OK _ en _ _ _ _ _ _____
I AUXI-101 Di) T0:0000 .1
-
'1 1
Ukk
________
t ifi
_____ _____________
jud -
'PI
T
- - - - /c/
2 AUX2-101 (1 .SLOT0:0001 "ñ D'
( 3 AUX3-101 jLOT0:0002
Y3-101 SLOTO:O003
.J )(
tM
411
4
5 CR2 'SLOT0:0004 Y,
-/!J
- -
fl flt4t - (,I b4nlA U4 x >c. IQ
6 CR1t SLOTO:0OO5 JAM -
, r
7 VS-lb c SLOTO:0006 J iMV— ap 74&( i
AoLV—
MSO101 SLOTD0007
V- •
fl1V. 9 MSC-101 SLOT0:0008
10 SPARE CAI'.a 45LOTO:OOO9 '
--
Ti ¶14 14-ia if, ' r
11
SPARE
SPAREC LOTO:OO10
SLOT0:0011
% —k;-44114tV it h
12 ,> ___
-
I
____ (/, (fl,tt— )1tgfr
13 SPARE SLOTO:0012
14 SPARE SLOTO:0013
IS SPARE SLOTOOOI4
16 SPARE SLOT0:0015
63 '£fse/1f c
1/' • Ar,
2) (•t, ij Q (_1j I
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1 6 Digital Output Checks
1.61 0veiview V
V
V This test should be carried out ftér panel hardware testing is completed. All DO will be
simulated one by one and results are noted. V •V V V -
1.6.2 -Tools and Instruments Regülrèd
1 Multi meter (which includes an ammeter, voltmeter, and continuity tester)
'11.6.3' Test Setup
I.' Switch.ON the 120 VAC power to the panel (Circüit Breaker).
2. Load heceasary application, programs into the PLC. ' V
V 3. Test every point per the table below'.'
TestforDO' , ;;•, - V
V -
This is the testto'be carried out for all the DO. ' • .............V V V
Identify the Rack Slot and Point for all DO
Identify the Panel field wiring Terminal Blocks of respeátivé DO... V
4 C
TTIM K
Panel RTU.1• •. . ....... . .. . . . . . . . .. .. .
- - . Control ,.. . . . .. . Voltage .
checked SCADA - .. . . ..
on . . Grephics
Terminals Display . . . -• •- . t. . . . . .
Test # Discrete Output Tags . Address . ON OFF ON OFF PLC Wiring and Input OK
.
4rest1 by ,,%', by Yes) Date Comments
1 P1-101 tijj~%SLOT01:0100 ... •-.... - ./t.Ij '
2- MS-101. ASLOT010101 II) 1tt iIa(i
SPARE SLOT0I:0102 . . . . • 4 SPARE SLOTOI 0103 = _____________________________ __________ 11t4._ ..
S/131i4
______
+ 1'-
- I . - .cc . - .c* -
4
I —
.• 1-• - - . .. . . . . I .
4
17,
TI7ITi'iX
1.7 Analog Inputs Checks '.
1.7.1 Ovérview
This test should be carried out after panel hardware testingis completed. All Al will be
simulated one by one and results are noted.-
.1 1.7.2 Tools and Instruments Required
1 4— 20 mA current source
2. Mufti-meter. (which includes an ammeter,-voltmeter`,-and continuity testér)1
11.3 Test Setup
1 Switch ON the 120 VAC power to the panel (Circuit Breaker)
2, Load necessary, application programs into the PLC..
3 Test every point per the table below.'
-
Test for Al
Identify the Rack, Slot, and Paint for the Al. • .
Identify the Panel field wiring Terminal Blocks of respective AL
Source the 4 mA for 0% and note down the readings in PLC.
Source the 8 mA for 25% and note down the readings in PLC:
Source the 12 mA for 50% and note down the readings in PLC., .
Source the 16 mA for 75% and note down the eadings in PLC.
Source the 20 mA for 100% and note down the readings in PLC.
?I7rriX
Panel RTU-I
- v o Value Display Value SCADA Graphics - Alarms at SCADA
oIay PLC
Analog
Inputlags Address Range Eng.
Unit
Witnessed Test Comments - - - - - and4
- - Wiring
- . 8 12 16 20 4 6 12 16 20 Input e S Tested by Date
mA mA mA mA mA mA mA mA mA mA OK S - ly -
I Fbi S10T020200 05000
2 P.101 510102:0101 0-300 PSI
3 P.110 S10102:0202 0-400- PSI
4 SPARE SLOTO2:0203
5 SPARE 510102:0204
8 SPARE 510102:0205
7 SPARE S10102:0206
8 SPARE 510T02:0207 - -
I
Fm
565 Eplor S, S,ea, CA 92821 Phone 714 255 8590 Poe 714.255.1922 Emofi supper IC osyUn corn
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1.8 Documenting Deficiencies
toni Tag Address Deficiencies Found Corrective Action Completed
By
Witnessed
By
Completed
Date
2
3
4
6
7
10
11
12
13
14
15
16
11
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
C
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Item Tag Address Deficiencies Found -
Co,yective AcUon - Completed
By
Witnessed
13Y
Completed
Date
33
34
35
36
37
38
39 - -
40
41
42 -
43
48
46
47
48
49 - - -
50
_61
52
53
54 -
55
56
57
58
59
60
Quality Assurance Checklist (Forth 1.1)
Wn
Initial Date
eer
Initial Date
I All components are secure Z........ i/i/i' (i
2 Terminal markers are correct and properly affixed
(((((s
3 Heat shrink/wire markers are affixed correctly
4 Fuses are the correct size and type
5 Wire pull test completed
6 UL Checklist has been filled out completely (if applicable) / 'pi f;fp4
7 Point to point continuity test completed
8 Power test completed (if applicable) Setup/calibrate potentiometers, isolators, panel displays
and other analog devices (if applicable)
/ j f4 Ilk
10 Changes made if necessary 1/13~
11 Company sticker is attached .
,
-
Verify that interior and exterior paint is without chips or
dents. Panel is cleaned out and wiped down
13 Pictures are taken for the job folder
14 A clean set of drawings is provided with the panel 1(13/16 T1L
- Memory cards are in processor, all accessories and
cables are installed.
7
16 Ethernet, fiber patch chords, coax and communication
cables are installed as required. J j
17
Spare parts, UPS or other loose materials are grouped
together and fastened to the bottom of the enclosure for
shipping. If the items are too lage, then they are boxed
I
arately, but put with the enclosure.
[~~Adocumentation (checklist, cut sheets, device manuals)
place inside The panel
This panel was wired by: Job Number: (1 5D
This panel was inspected by: -) VV PeL.¼ Customer:
Notes:
IAftachment #4 - Trimax Instrument Calibration Forms.
-
Instrument Calibration Sheet (Analog)
lob
V—
Custom 5-wtw?\ Date,/ % Tag
Manufacturer Model # . Sena # Process
Spec Section Engin r,Units Range
Installation verified by (initials) Termination verified by (Initial s ._— Safety precautions verified by (in,tiaIs)r—
Test Equipment Used: . .
MFR MODEL
MFR:'MODEL
SEA #
SER #:
.
CAL DATE
CAL DATE
Notes / Comments . I
L,t91 k°~-k o.w S
U.
S -. 5 5•
Test Range Expected Current Mcocurod-6urrent' . Measured Engineering Units
4
ExpecqEU
LI 90!
40%
25% 8
50% 12 060 12— 5 00
750/0 16 0j.6
900/1 / / 18
100% 20 0 ID b Z- j2.
Calibrated by:. a! Owners Representative: 1ovtci4 LKCA-_-
Date: I j Date:
S --
V V II El '
Instrument Calibration Sheet (Analog)
Job #/Location
1'- 060
Customer
S,j Co&,r
Date -
/i Z.I O 15
rag No.
Manufacturer
VE6A
Model #
wgVewi
Serial #
14513Y%-
Process -
LU
Spec Section Engineering Units Range
In verified by (initials), Termination verified by (initials) Safety precautions verified by (initials)
Test Equl ment Used:
MFR: V1 64, M 4',C MODEL:
MFR: MODEL
SER #:
SER #:
0400I CAL DATE:(4ti/1ci i.
CAL DATE:______________
Notes I Comments:
tei xj-jAi&PJi- -
Test Range Expected Current Expected EU Measured Current Measured Engineering Units
0% 4 0-
Z-5.6
25% 8
50% 12 0 TIA
75% 16 n% 0
/%/ 7/ /(
100% 20 0 ' - - - -
Calibrated by: Owner's Representative:
Date:
-
Date:
M - TY --::: A, - -
Instrument Calibration Sheet (Analog
Job # /Locatlon Customer Date Tag No.
Manufacturer Model # VV&A-WYA
Serial *
145
Process
Spec Section Engineering Units Range
nstallatlon verified by (initials) fs.) Termination verified by (initials) j LA) Safety precautions verified by (initials)
Test Equipment Used:
MFR: f'Aqr
MFR
MODEL:
MODEL
if IL0f 1654ffiSER#:
SER#
6 &bLfrj3g CAL DATE: tv Jf4z_bl It
CAL DATE
Mt& VIP AL't4t,
Notes I Comments: (O- iOB -)
TestRange ExpectedCurrent ExpectedEU Measured Current Measured Engineering _Units
0% 4 0
10 /5.6
25% 8
50% 12
4
- _75% 16 0
Ile
-
100% 20 ,196 -. I q b -G7
Calibrated by:
Date: '
1.
VZL/ Zfti j
Owner's Owner's Representative: _'rI'L_4eC',
V
VW -oo—
Date: __(2- _ 00,
PPW~~565 plo~rer5t- 4
.. 4Cityof
Carlsbad
Attachment #5 - Training Agenda and Training Sign-In Sheet.
Pressure Control Hydroelectric Facility
at the Maerkle Reservoir
Operational Training
April 16, 2015
1. Sign-in
2. Project Overview
3. Hydroelectric Generator & Other Supplied Equipment (Canyon Hydro)
Vendor Control Panel
Generator
c PFCC System
d. MCC
4. Control System/Remote Telemetry Unit (Trimax)
5. Switchboard (Southern)
6. Spare Parts/Operation & Maintenance Manuals
7. Questions
Public Works
Construction Management & Inspection
5950 El Camino Real I Carlsbad, CA 92008 1 760-602-2780 t
Name Organization Phone email SIGNATURE
6 ______ iflaik. le, Jc/ot'ttA
1AJL Cw-Jl _ J31 173II
\A OI PA/LC C Mwtt 7a €ot oc'b
-
NN1 Ot%1
yf, c,41" ___________
inF'
fl •7( •73
A1674. 9oi r/f7#v' 7& " '5i — 72 -'Y
'JA$ o'42422 Pcet'ICIA j okRPJZ~L~
Tor ?PA ks 7'----< e-- 76 8ôZ -
I - --
PRESSURE CONTROL HYDROELECTRIC
FACILITY AT THE MAERKLE RESERVOIR
Operational Training Sign-in
April 16, 2015
41 1' d