HomeMy WebLinkAbout52081; RECYCLED WATER PHASE III PIPELINE EXPANSION; SUBMITTALS; 2006-06-05VINYLTECH
VII PVC. PIPE
5uoo I
TUL1ZJ1MU1E(fl1fl IPUIPN
C900 DR 18 PRESSURE CLASS 235
NOMINAL SIZE
(IN) (mm)
OUTER
DIAMETER (IN)
MINIMUM
WALL
LIFTS PER
TRUCK
FEET PER
LIFT
APPROXIMATE
WEIGHT (LB/lao')
4 (100) 4.80 0.267 16 1020 251.6
6 (150) 6.90 0.383 16 440 521.2
8 (200) 9.05 0.503 20 200 1 903.0
10 (250) 11.10 0.617 12 240 1364.4
12 (500) 13.20 0.733 28 60-80 1935.8
C900 DR 14 PRESSURE CLASS 305
NOMINAL SIZE
(IN) (mm)
OUTER
DIAMETER (IN)
MINIMUM
WALL
LIFTS PER
TRUCK
FEET PER
LIFT
APPROXIMATE
WEIGHT (LB/lao')
4 (100) 4.80 0.343 16 1020 317.5
6 (150) 6.90 0.493 16 440 658.7
8 (200) 9.05 1 0.646 1 20 1 200 1139.7
10 (250) 11.10 1 0.793 1 12 240 1722.3
12 (500) 13.20 1 0.943 28 60-80 2445.5
C905 DR 25 PRESSURE RATED 165
NOMINAL SIZE
(IN) (mm)
OUTER
DIAMETER (IN)
MINIMUM
WALL
LIFTS PER
TRUCK
FEET PER
LIFT
APPROXIMATE
WEIGHT (LB/lao)
*14 (100) 15.30 0.612 120 1440 1935.0
16 (150) 17.40 0.696 40/60 1000 2575.0
18 (200) 19.50 1 0.780 40/60 1 1000 3165.0
*20 (250) 21.60 0.864 80 1 640 1 3900.0
*24 (300) 25.80 1.032 60 1 360 1 5600.0
C905 DR 18 PRESSURE RATED 235
NOMINAL SIZE
(IN) (mm)
OUTER
DIAMETER (IN)
MINIMUM
WALL
LIFTS PER
TRUCK
FEET PER
LIFT
APPROXIMATE
WEIGHT (LB/100')
*14 (100) 15.30 0.850 120 1440 2650.0
16 (150) 17.40 0.967 40/60 1000 3475.0
18 (200) 19.50 1.083 40/60 1000 4340.0
*20 (250) 21.60 1.200 80 640 5350.0
*24 (300) 25.80 1.433 60 360 7650.0
*Northern Pipe Products
THE RIEBER SEALING SYSTEM
The Rieber system provides a proven pipe joint with an excellent track record in the field. It is
the fastest growing system in the world because of its many advantages.
Factory installed, locked-in gasket
The pipe bell forms over the gasket,
making a perfect fit
Avoids the possibility of installing the wrong gasket
Reduces installation problems
The locked-in gasket eliminates gasket roll-out
during joining
VINYLTEO4
VI 201 S. 61st Avenue• Phoenix, AZ 85043 AN•O1TERTAILOMPANY 602 233-0071 • 602 272-4847 Fax www.vtpipe.com
The gasket is molded vs. extruded and spliced
Works equally well under pressure or vacuum
Three sealing points achieved vs. two
LEAK-PROOF JOINTS
"THE WORLDS BEST JOINT"
Effective 3/14
1
-04-01 WISM16"T WCHRIPIUM, INNEEFIN
H$NiILlffATAIS1tLBJM$IWuTvM
VINYLTECH
PVC • PIPE
SCOPE
These specifications designate the dimensional
requirements for manufacturing and installing
Vinyltech's Vinylguard Purple PVC Pipe for
reclaimed water.
AWWA C900-07 - Polyvinyl Chloride (PVC)
Pressure Pipe and Fabricated Fittings, 4 in.
Through 12 in. (100mm Through 300mm), for
Water Transmission and Distribution
AWWA C905-10 - Polyvinyl Chloride (PVC)
Pressure Pipe and Fabricated Fittings, 14"
Through 48" (350mm Through 1,200mm) for
Water Distribution
AWWA C605 - Underground Installation of
Polyvinyl Chloride (PVC) Pressure Pipe and
Fittings for Water
ASTM D1784 - Standard Specification for Rigid
Poly (Vinyl Chloride) (PVC) Compounds and
Chlorinated Poly (Vinyl Chloride) (CPVC)
Compounds
ASTM D3139 - Standard Specification for Joints
for Plastic Pressure Pipes Using Flexible
Elastomeric Seals
ASTM F477 - Standard Specification for
Elastomeric Seals (Gaskets ) for Joining Plastic
Pipe
ASTM D2122 - Standard Method of Determining
Dimensions of Thermoplastic Pipe and Fittings
ASTM D2837 - Method for Obtaining Hydrostatic
Design Basis for Thermoplastic Pipe Materials
PIPE COMPOUND
The pipe, shall be extruded from compounds
meeting (PVC1120) the requirements of
Cell Classification 12454, as defined in ASTM
D1784, Standard Specification for Rigid Poly
(Vinyl Chloride) (PVC) Compounds and Chlori-
nated Poly (Vinyl Chloride) (CPVC) Com-
ounds.
PIPE
Vinyltech pipe shall be manufactured in accor-
dance with the dimensional standards of AWWA
C900 or AWWA C905.
GASKET JOINT
The gasket shall be reinforced with a steel band
and meet the requirements of ASTM F477.
Vinyltech pipe shall have an integral bell end with
a locked-in factory installed gasket and shall
meet the joint requirements of ASTM D3139.
MARKING
Vinylguard is marked with two print lines on oppo-
site sides of the pipe. Both sides read "CAUTION
RECLAIMED WATER - DO NOT DRINK" in
intervals not to exceed 5 feet. Additional marking
information is also applied. The UL, FM, and NSF
designations do not apply and are not printed on
reclaimed water pipes.
QUALITY CONTROL
Our full time quality assurance staff continually
administers a rigid program of Vinyltech's
standard tests to maintain the production of the
best pipe products available.
INSTALLATION
Recommended installation procedures of
Vinyltech Corporation are outlined in AWWA
C605, Underground Installation of Polyvinyl
Chloride (PVC) Pressure Pipe and Fittings for
Water. The AWWA Manual M23, PVC Pipe-
Design and Installation, is also an invaluable
resource guide for design and installation.
ASSEMBLING THE PIPE
Assembly of Vinyltech purple PVC reclaimed
water pipe is easily accomplished. A depth of
entry mark is on each spigot end to serve as a
visual check for rapid, accurate joint inspection.
Do not over insert.
Remove any mud, sand, or other foreign
matter from the belled and spigot ends of the
pipe. Carefully clean the gasket area.
With a clean applicator (a brush or hand)
lubricate the entire surface of the pipe from
the spigot end to the depth of entry mark and
the contact surface of the gasket with
Vinyltech Brand Lubricant.
Brace the bell to avoid disturbing the already
installed joints. Align the pipe, insert the spig-
ot into the bell and push.
Do not insert past the entry mark line.
AN• O1TERTAIL copy
VEIMTECH
PVC • PIPE
201 S. 61St Avenue - Phoenix, AZ 85043
602 233-0071 - 602 272-4847 Fax • www.vtpipe.com
rnm
Submittal
Project Submittal Date • ROMERO . Concrete Replacement
PWS06-21ENG : 06/05/06 06506
GENERAL . Romero General Submittal CONSTRUCTION CORP.Construction Corporation Item No 04 1945 Camino Vida Roble, Ste 0. ..
Carlsbad CA 92008
Phone: (760)930-0489
Fax: (760) 930-0681
General Information
Item No 4 Revision
Package Revision
Description Concrete Sidewalks Curb & Gutter, Crossgutter, Handicap Ramps
Reference No. . . . . . . . . . . .
CSI Code 201-1 . . . . . . Item Type Product Data
Submitting Company Romero General Construction Corp. . . - ..
Status under evaluation Copies Required 2
• Primary Response
Notes . . . .. . . . .
• Enclosed please find 2 copies of the following Site Concrete Submittals for the above referenced project.
Back-up Supplier 3 - Robertson's • • ... . - .. . ..• • • • - .. . 1 Mix Design 520-6-2500 2500 psi 4 slump 61 w/c
2 Mix Design 560-0-3250 3250 psi 4 slump 57 w/c
Tracking Information
Required Lead Time (days) Date Material Req'd on Site
Required Review Time
Submitting Company Romero General Required by date
Construction . . . . . . . . . .
Date Due
04Y25/2006 11:08 FAX - ROMERO CARLSBAD E1002
From: ac. (951)260-1429 To Romero Gon. •. Date: 4/25/2006 Time-.11:26:12 MA Page of 4
S ROTD
SON'S .
TD fl1
ROCK *SAND *BASE MATER ALS
READY MIX CONCRETE CO rn
Date
concret Mix Design # SD520831 I 10-
Project: . VARIOUS LOCA PONS, CARLSBAD.
Contractor: ROMERO GENERAL CONSTRUCTION .
Description 520-C-2500
Strength ft): 2500 psi . WIC ratio: 0.61
Slump: 4" - Sack Content: 5.53 sk:
Max. Size ofAgg.: I " . Galisk: 627
Pump Type Bàom Pump (in. Wt.: 146.4
ALL CONCRETE IS MIXED AND DELIVERED IN ACCORDANCE WITH ASTM C-94. --
ggregate Weights are SSD, Moisture in Aggregates Must be Considered When Determining Total Mix Water
MIX DESIGN PROPORTION
Contents Batch Wt %used - Sp Gr. Volume
Cement (ASTM C-150) 520 100 3 15 2.65
Fly Ash-CIassFASTMC-618.) . . . 0 0 . ..2'.33 . 0.00
nd . .1362 44 2.62 8.34 ( 1/2"x3/4" . 0 .0 •. . 2.67 0.00
1"x#4 . 1441 46 . 2.65 .' 8.71
3/&"x#8 . . . . . 313 .10: : . 2.65 . 1.89
Water 38.0 gal. 316.5 . • 5.07
INAL
Entrapped Air: ,. 1.25 • . . . .. . . .........0.34
Wt- 3953 Vol 2700
ADMIXTURES: . . . . ., . . . .. . . .. •.•• .. . .
None
Remark The Drouect enaineer should review this mix to ensure comillance to the Droiect SDdfICatiOflS
Size %
-. . AGGREGATE GRADATIONS .. . . . . -.
2" 1 112" 1" 3/4" 1,2" 3/8" No 4 No 8 No 16 No 30 No 50 No 100 Vo 200
-----
11,2" 0 100 .95 33 - 7 3 1 0 0 . 0 0 . 0 0
1" 46 100 100 95 70 38 12 1 . 0 0 .0 . O_ 0 0
10 100 . _100 100. 100 100 96 18: 2 - I . 1 0 0 0
WCS _. .44 100 100 . 100 100 100 100 99 _. 88 ___ •
9 - .7_.. —f--
cm,,bined 100 100 100 98 86 71 59 46 139 30 __:J . 22 9 ..
O'I/25/2006 11:08 FAX POMERO CARLSBAD 2003
From: O.C. .(951) 280-1429 To: Romero Gen, Const. 412512006 lime: 11:26:12 AM Paf.ie 3 of 4
O SON'S ': ESSIOZ
ROCK SAND * BASE MATERIALS KiG!'~'
READY MIX CONCRETE NCO
C24231
Date: 04/25/2006 : XP 131/07:
oncrete Mix Design #: SD560831 f s.\ ã;v.
Projéct.. VARIOUS LOCATIONS, CARLSBAD i .. OF
Contractor: ROMERO GENERAL CONSTRUCTION I
Description 560-C-3250
Strength ft): 3250 psi WIG ratio: 057
Slump 4 " Sack Content 596 sk
Max. Size of Agg.: I ". Galisk.: 638
Pump Type: Boom Pump Un, Wt: 1 146.6
ALL CONCRETE IS MIXED AND DELIVERED IN ACCORDANCE WiTH ASTM C-94
qgregate Weiç'hts are SSD; Moisture in Aggates Must be Considered When Determining Total Mix Water -
MIX DESIGN PROPORTION
Contents Batch Wt %u.sed Sp Gr. Volume
Cement (ASTM C-150) 560 100 :3.15 , 285
Fly Ash-Class F (ASTM C-618) 0 0 233 000
Sind 1348 44 2.2 8.25
1/2"x 3/4" 0 0 2.87 0.00
1" x #4 . . .1425 46 2.65 8.62
318"x#8 . . 310 .10 2.65 1.87
Wafer 38.0 gal. 316.5 ... . . 5.07
Entrapped Air .. 1.25-% : 0.34
Wt 3959 Vol = 2700
ADMIXTURES . . .. . . .
None
Remark: The Droiect enainer should review this mix to gnsure comnliance to thp nroitt snerifirafion.
Size %
AGGREGATEGRADAT7ONS . . . . 2 1 1/2" 1' 3/4 1/2" 3/8" No 4 No 8 No 16 No 30 No 50 No 100 FVo 200
1 112" .. 0 100 95 33 7 3 1 0 0 0 0. .Q 0 0
1". 46 100 100 95 70 1 1 38 12 1 1 0 0 . 0 . 0 0
2/8" 10 100 100 100 100 100 96 18 2. li 0 0
WCS 44 100..100 100 100 .100 100 99 88 69,. 49 20 7 2
Combined .100- 100 100 98 86 71 59 46 39 .22 9 3
Sand Source Robertson's Rialto
Rock Source: Robertson's Rialto
Cement: Portland Cement Type tIN
_yash: Class P . . . .
- 1) 685-2200 ext 381 . 200 S. Main St., Ste 20
Submittal
• 11ZOMER0
Project Submittal Date
Concrete Replacement
PWS06-2IENG 06/05/06 06506
GENERAL . Romero General Submittal CONSTRUCTION CORP Construction Corporation item No 05 1945 Camino Vida Roble, Ste 0
Carlsbad, CA 92008
Phone: (760) 930-0489
Fax: (760) 930-0681
General Information
Item No. 5 Revision
Package Revision•
Description Expansion Joint Filler and Joint Sealants
Reference No. ••' -
Cs, Code 201-3.4 Item Type Product Data
Submitting Company Romero General Construction Corp.
Status under evaluation Copies Required 2
Primary Response
Notes
Enclosed please find 2 copies of the following Joint Sealant Submittals for the above referenced
project.
Tracking Information
Required Lead Time (days) Date Material Req'd on Site
Required Review Time
Submitting Company Romero General Required by date
Construction : •
Date Due •
The Ot~ginaf
ZIPSTPIP XNROL JOINT
Designed In eliminate sn.idorntruckThg in all vnnintionsoari-grade
\ " \' - •--•- bn.Ziitmip is thaecociomic alternative In too, cutting to pruAda
driveways, psta decks and various ioltinr wo1Insoys %141--en la--din
t4t-up crinttructicr. IIDQFO. 2ipe-tr le—ewes no t9legrophed Ines in the
panel oouls after they are robed elcimolmriy the reed for c'onlly reputi'.
CUPITROLifO CI]2CRE1T CRIvCKLFG MADE EILiER!
21-IXID 1" itt 5214-a. 5th
'tl-CSC 1 I 5o pm-
ti par-
21-1-112X10 i'll 2i1X12 r 12 pas. wit
24 -7-KID I 2' 21-1412X1D •1-17 ID &xr
2t-202@ T It' 50 M. Ffir
Insert ZPStriP in Three Easy Steps
,--•_;.. •- oo111o] arnoonohapod ploslit stfp,miiiitosm IJ5 Eck and a1ttasl
—_- - • deep with doitcirablo S]lttav-.or y6i&- ovine, ,ieDsti4-uhIe aihor
to prove my.ernWoi cencroto k petted Ic a nDs.yht wine (cc
thooJnseriet
into the void no Thai diatop is wtfthe au of the wet
concrete the lop is than tistachad Iroa.the ain.oe'cIiooln1 Si
givuord ye11 and oritippltj encsiioraTht conointo is then (bated In
1]] at wide edjoocari to the snow somn.
tnetalistinnFuth the ubahtedge FInceZiSttititnThthe svporntior
ca!Tfrt Intl irc the ytel consw.. until Of Zipec lags on n ,srlee CWtCJVB- 20i4-5np[5inoopererc0end etmnareawaoie.It
This parts the 000ratalu i rare at thu saw areroW. the top cthfarrnr perThon is epetotndprnaoeIordy, run be essiy
in ZlSaip may he intreiled ea wiappod back loputher b€beri placing into thcnticrets.
MCtdUECT.cAwo llff- Z(c.St,ip cooler aipt4-w- toot,
- and is the nia.tt asaedooeThodobcrea1lnp o weaens plTii
-::- --Si jolefloiconoisudvceaZhnSlpersSivarIytneo
Aft
woolneos Iii a conrinto (bar yehl:h icnLres ooi,nt modern
- IC) ca-nehino. Pelcrwtho ioifiti, ke5raie matting cakes pTece ornurid
thaecgrerlawth:h lenin omnna-o!-lockjcn xi] but sifts oithe
jiSniip lena jsjetien hi.
10 FT I4LUMMIIJM STRAIGHT EDGE
hit cofl'rate m friehodni the — T4 hiLlrrn n- Slosn-'tEdi-ii n L'It tjl-. hi.1Ioi2r zlurrin.m
won mennor. ha I'ptoigfil
O?h$-10 25 U.ywbox 1pttbin
A
POLYFOAM
Pobinani isa nor craes [irk, limitde poPaihlenelmrasatiui o if'n' orure thteone
= cut. It in ornr in cadent esaicrute appicotician vArrP evpoTannpsirl is reqnired. !tnr
theooifacn]ttre vIa'eix-finitlrtl. the lnt,117 pnrtba tO po?ilanmcsn be onarutud ' ondrerteayd(romil-.e heotci puiionccoo1ir.o Wind V. 6-. nut cneitho stab.
Lniscntber orpolpnolfr otalotte ctia thaun be p.xctd rtn the cod.
- ' ide. Cetlay hue lirilnmrLiaroflo
lVrir 1(el-ifFa125 4-2 2i-I1e.
Fl-fl t.'nhilee -1'xtxt]tt' III
- Wren ]Mn3a OPt' 20 Ifs
K43 w- wi -ipoi, oi 24 rn;-
I[-b Wine ill r3xIn1 20 lO an.-
srerredsrtl Pt-s Wjjia 1ff x tu 15 24 bet
________ pv~• Ya r7a-I,-ra&c 12
ltt-iI tbte i? 0(0 iw- IC- Zr Iran.
P0-I13 (1,-ct if4'a4xIit It, 241k.
P1-SO tInt ( - IaflutiS' 12 141k.
- P0-16 elna* 1tha1n12h 7 221k.
• if-LE Elvak 117x7a67 211 191bn • Ff-Il EJre3 tacaSit 15
If-ilL Rrk 11206'sthb ID 29L.
t4-W Ole-h' 1/7nt th I
SAL E FOAM
- 1laciFonr ra ,jt-rulrs1 twth lirtjrk't,i,r i-I rt]s1ur /Z
- - - 17o,d7t!2 vt,ih Rdue.,m Wii ii WaIlkrrecnofiwirlbe-,dtoaevl idod1I
t105'tsfltoileeo]]l alh',icwlm.nrrrlcir nxlrtflm-adaanzt,rnzet,ZM in
j
xtoatiruIo:Lactovsapneloupoen to; nxLialvsr.
- -'---_ lie. Ranthspe,.bendJr tsIDid
SS-3 • -l(1r3-lr2'xIt(T Illie.
- SO-h-- ilros-lmrelig-7 - 10 • I4-lcu• -
1P-o ?-112 s 10(1 1 IPlee, -- -
ao DECKS TRIP A TYPE
Eeps'isk-e vinier slot ir,ado cii ysiy.in4 otbisijrund pdenna'n-nrd
p • • —er-- swirrrrring nu1i. docks, pakoi av1 rnnlknpa.POcr,tv-ansnecnnlml jut-i! modohe.Dc&'is-baoriidw Intietolng thu Iop1ope6'ci eayniwt area
s - TO' . dorio cwnvtot-tlier,. tiyo is soiroitod u.hoi- cnrctlrt.clioi it cionpl(1a
Net fenigol tlofar hit]oz Rdflee
22 WI) • 12 111, Vilirti - iiflpci. 48:r
-
- - fl1&GiTanLudall1eancisIaysfrrwo' -
- ,-:----VOIDCAP
- impregnated eKpansion joint, the top section can be separated hcun the
'v k.1tnnnsstoclioccreothg a bIt X ifr void or. the sorfeu' of the cacicrein.
Aba!Jid eojhbne caulking seslanrlpc'lwstficie.) cantor pcuuied into the mold
on top of the rcrr.vieing cap. The Cap acts as barrier inaiint
emireton at chemical eenpoe-e In ltuo sw-lore ut the coricidip.
I . o, lO0dTh Lcnob 01tt]er Rifler f1 21-Vt-Sit. sIi1r 21? %t1503 I' lOOt h(Ipes 10th
- r1 2I-tE-5(b W I LT I I 21MC-750 114 .10 fl. 50P nt
I I sicno sc- i i,'z- I s - 2bt-ntDl !fl lOft otyts. 1120
I I iI-5t-tTh I 1' 1 t[' 2iMIC47-5 AT lOft 53 ca.. 51(1
degussa.,
creating essentials
SONOLASTIC® NP 2TM
.
• . -
)OI1/LiItJi1 SIIIIaIIIJd - ;. •..
* PRODUCT DATA
Iuiji.T7I J9Zi yiet I
....................................
I I l'l
Description Features Benefits
NP 2 is a three omponen highly , ltpii noy P14 C P. IJJ)f I J 'qdproeppto rnoyprt
flexible. nonpriming, high-performance Resistant to weather, airborne pollutants. Long-lasting performance on all applications
polyuihane sealant. It has been and cherriicals
successfully tested for joint movement hi Ill I
or d 4. ii Ii of PIUS rninus 50%. Choose from 40
popular stock colors and 463 standard NP 2 accelerator available Use for cold climate applications;
colors. speeds initial cure
1 1SRfObPrnPl9rPr4I9fla r)bl '1 ifp rq,ro III Ii
Yield Excellent gunability over a broad Speeds application . See page 31cr charts
Packaging
temperature range
. . .
UL listed Passes 4 hour, 4 inch, fire and hose stream test -
i 1-1/2 gallon units n 2 gallon when used with Ultra Block'
(5.67 L) pails . . . .
3 gallon unit in 3 .1/2 gallon
II 1.3 L) pails -. -
Available in pretinted colors:
Storage .
LOCATION Precast cray and Limestone
1-1/2 gallon units in 2 gallon Stare in unopened containers in a cool, clean, d -'
Horkontal and vertical joints
5.67 LI pails area. Do not open containers until ready for use. Interior and exterior
3 gallon units in 3.1/2 gallon .
Immersed in water
111.3 LI pails Where to Use .., . SUBSTRATE •.
Colors APPLICATION e Concrete
40 standard, stocked colors are u Expansion joints - Masonry
available, Refer to the Popular Curtain walls . . for Sealants and AluminumAluminumPalette . . Panel walls Marble Waterproofing. .
463 standard (nonstocked) colors
Precast .units G a it
are also available, and custom Perimeter window. caulking -
• Brick
matching can be done upon request. EIFS . Stucco
Refer to the Sonneboi'n Color lilt-up panel joints - Limestone Portfolio.
•
. Vinyl siding
Shelf Life Wastewater treatment plants
1 year when properly stored Darns
Spillways and storm drains - . •
Wetwells and manholes
• Parking decks •
ISonneboiH .-. -• •.
sQNNmohN° PRODUCT DrA . -.
nrr
S
Technical Data .
.
Composition ., Test Data . .
NP 2 is a three component polyurethane product I ltI5' i T'MJ)t-l9P 1 iu ii I
i I I I
Coinpliances Tensile sirenuth, psi (MPa) 160 1. - ASTM 0412
ASTM C 920, Type M, Oracle NS, Class 26, ultiinatxnelontjalioii at bn,alç % 280 - ASTM 0412 -
use NT, T., 13, A, M, and I
and color change Passes ASTM C 510
Federal Specification 17-S-00227E, lype II, Type (no visible stein)
Class
Corps of Engineers C10-C•506 Extrusion rate, sac, 0 ASTM C 603
hrs after mixing ..
Canadian Standards Board CAN/CGSB-19.24- -' - ... .------ . -.. -.
MOO, Classification MCG-2-40-A•N, No. 81029 Rolucel (how). Nonsag - ASIM M9
at 120' F (490 Cl . . .
Canadian approval for use in establishments -.--'----•- .- ..-. __
that handle food Hardness, Shore A : ASTM C 661
At standard conditions . 25
USDA compliant for use in meat and poultry After heat etitig (max Shore A:50) 22
areas --.•- _-_____________
Tack-Iran tune, hrs, . <46 hours ... ___________..
ASTM . C 679
Underwriters Laboratories )flC.w classified (maximum 72 hrv(
(fire resistance only). .• . ....._____________
Bond durahillur, %, ±2S ASTM C 719
on gleeS, aluminum, arid concrete
Typical Properties
, Weight loss alter hE3dL aging, % -. 4.7 . ASTM C 792 - -
: :1IfIiiU6 ,; Cracking and chalking, None -- . AS'iPA C 79
11perdture range, " I 1° Cl 40 LU 160 . after heat eying
W (.40 to 82)
-_-•• -• ___________-. Artificial weathering. Passes . ASTM C793
Expected hi0. Up to 15 yams. Xenon arc, 250 hours
Shrinkage None - Artificial weathering, No surface cracking ASTM 0 26
Xenon arc, 2,000 hours -
Adhesion in puch, on glass, uluizihiiuni, >10 - ASTM C 794
and concrate' ph .
Adhesion in peel,e after UV radialioD >10 ASTM C 794
through Ihlass, ph
Water imir-ariiori, 122' F (50k C) Pasuos 10 weeks with ASTM C 1247
- mOV5ffl0flt cycle
. * Printed fur waiw irvin C ereiondicxewd by ASTM Zó. Guncroce and aluminumprimed with 733: 91555 priuwd with 755
Mt ituhtu are Lypicel values obtained uridur laboratory conditiun, ii880118Die variutiwix t3iI be expected.
How to Apply
Joint Preparation
The number ol 1oints and the joint width should
be designed for a maximum of s25% movement.
The depth of The sealant should be one-half The
width of the joint. The maximum depth is 1/2°
(13 mitt) and the minimum is 1/4° (8 mm) Maximum
recommended joint width is 2°. Refer to Table 1 on
next page,
S
TABLE 1 3. In deep joints, the sealant depth must be
Joint width cud Sealant Depth controlled by Closed•Cell Backer-Rod or Soft
Backer-Rod (see Form No.1026342). Where the Joint
)NIIMML h I fit (ylPFllN7 (N (fypy) depth does not permit the use of backer rod a
bondbreaker (polyethylene strip) must be used to
prevent three-sided adhesion. For horizontal joints,
1/2 - 3/4 113 191
-
1/4— 3/6(0— 10) use Closed Cell Backer Rod,
3/4-1)19 -26) 3/9-1/2(10-13)
1 - 1.1/2 125 38) 1/2(13)
- : SONNE6C9N'IF1O5UCT DATA
NP 7'
Yield . . . .
LINEAR K. "r PER GALLON.. ..
'Ii I I ii I 'P1 l1 I 1
,J
i
1/4 . 308 205 154 . - - .122 --
-
— - 82 65 58 51
51 44 39
METERS PER LITER . . . . . . ..
i1otlr 100, I I IMFIl I 6 I I 1,/j I fI I I'1
6 24,5 . 16,5 12.4 95
- -. T- - •. 8.6 . 5.5. 4.7.- 41
- - - - 41
-
35 30 . To maintain the recommended sealant depth, METAL . . . . . . For immersion applications, Primer 733 must be
install backer-rod by compressing and rolling it into Remove scale, rust, and coatings from metal to used.
the joint channel without stretching it lengthwise. expose a bright white surface. Remove protective Apply primer full strength with a brush or clean
Closed-Cell Backer-Hod should be about 1/8 (3 mm) coatings as well as any chemical residue or film, cloth. A light uniform coating is sufficient for most
larger in diameter then the width of the joint to Aluminum window frames are frequently coated surfaces, Porous surfaces require more primer;
allow for compression. Soft Backer-Rod should be with a clear lacquer that must be removed before'however, do not overapply.
approximately 25% larger in diameter than the joint the application of NP 2', Any coating that cannot be Allow primer to dry before applying NP 2" -
width. The sealant does not adhere to it, and no removed niust be tested to verify adhesion of Depending on temperature and humidity, primer will
separate bondbreaker is required. Do not prime or . sealant or determine an appropriate primer. Remove be tack free in 15— 120 minutes. Priming and
puncture the backer-rod. any other protective coatings or finishes that could sealing must be done on the same work day.
Surface Preparation interfere with adhesion. .
. Mixing
Surfaces roust be structurally sound, fully cured, Primlu8 .
. NP 2 is a three-component system and must be
dry, clean, free of dirt, moisture, louse particles. oil, 1. NP D is generally considered a non-pri rniiitg thoroughly mixed before use. The oversize Part A
grease, asphalt, tar, paint, wax, rust, water- sealant but special circumstances or substrates container allows for the addition and mixing of Part
prootings, curing and parting compounds. and may require a primer. It is the user's responsibility B and Sonolastic' color pigment into Part A.
membrane materials. to check the adhesion of The cured sealant on 1-1/2 gallon (5.67 L) unit: Transfer entire
CONCRETE, STONE, AND OThER MASONR
wiY
typical test joints at the project site before and
during application. Refer to product data sheet on
Contents of Part B to Pam A container using a
Clean by grinding, sandblasting, or re brushing to Primer 733 or 766 (Form No. 1017962), and consult spatula or a margin trowel,
expose a sound surface free of contamination and Technical Service for additional information. It is imperative that Part B be mixed thoroughly
laitance. . . with Part A. Before adding Sorrolastic pigment,
' . . WOOD .
.. scrape sides of container to insure complete mixing
New and weathered wood must be clean and 1A9LE 2
of Parts A and B.
sound. Scrape away loose paint to bare wood. Any Working limes, hours
coating that cannot be removed must be tested to I ii ' I I I' inar nrprçyj I , a'
verily adhesion of sealant or determine an
appropriate primer.
- No svceIrator . 2-3 . -
.1-2 4 -6
w lacceleratet 1 —2 .. <1 2-3
. Zacccilorators
SONNEBanN F44®UOT ODrA -
NP 2' .•
S.
With a slow-speed drill and sealant mixing For Best Performance Health and Safety
paddle, mix 4—B minutes. The paddle blade must • Do riol allow uncured NP•2'to come into contact NP 2 PART A
be kept below the surface of the sealant to avoid with alcohol-based materials or solvents. Warning
whipping air into the sealant. • Do not apply polyurethane sealants in the NP r Part A'contains' mineral spirits, calcium
Transfer the entire contents of the SonolasticO vicinity of uncured silicone sealants or uncured carbonate, toluene diisocyante. 1, 2, 4 triinethyl
pigment can into the mixed Part A and B. Use a Sonolastic 150 with VLM Technology, or benzene, naphtha-light aromatic. titanium dioxide,
spatula or knife to remove all the pigment from the 150 Tint Bass. and crystalline silica.
container. Continue mixing with zi slow-speed (500
- 600 rpm) drill and slotted peddle until color is
Z' should not come in contact with oil-based Risks
uniform. During the process, the aides and bottom
caulking, silicone sealants, polysulfidas, or
.
fillers impregnated with oil, asphalt, or tar. May cause skin and eye irritation. May cause
of the container must be scraped severaltimes to dermatitis and allergic responses. Potential skin
obtain a complete mix. Do niol. apply epoxy-based coatings in the and/or respiratory sensitizer. Inhalation may cause
G. 3ga110n (11.37 L) unit: Use -2 Part and 2 viCiflity, of uncured NP 2. , irritation and intoxication with headaches, dizziness
Sonolastic pigment containers for each Part A • Do not apply to freshly treted wood: and nausea. Ingestion may cause irritation. Reports
container. Mix as instructed under 1-1/2 gallon treated wood must have weathered for at associate repeated or prolonged occupational
(5.7 L) unit. least 13 months. ' overexposure to solvents with damage to brain,'
7, The pot life of mixed NP 2 is influenced by. • Do not open containers until ready, for use nervous system, liver or kidneys. INTENTIONAL
MISUSE
temperature. See Table 2 for specific data. NP 2' • Units are prerneasured: do not use partial units,
BY DELIBERATELY INHALING THE
CONTENTS MAY BE HARMFUL OR FATAL.
accelerator or extender may be added to adjust the • NP 2° may yellow in the presence of unvented Precautions ' .
initial cure rate. artificial heat; this is a surface phenomenon that
Application does not affect sealant performance. .KEEP OUT OF THE REACH OF CHILDREN. Prevent
Except when unusual job conditions dictate the • When NP 2° iS to be used in areas subject to contact with skin, eyes and clothing. Wash
thoroughly after handling. Use only with adequate
of knife or spatula, apply NP 2' by professional continuous water immersion, cure for 14 days at ventilation. Keep container closed when not in use.
k gun loaded at the jobsite. Fill joints from the 0
70' F (23' C). Allow longer cure times st lower DO NOT take internally. Use impervious gloves, eye
itom up to the exterior face by holding a properly temperatures. Always use Primer 733,
. protection and it the TLV is exceeded or used in a
sized nozzle against the Joint bottom. . . Do not use iii swimming pools, or on other poorly ventilated area, use NIOSH/MSHA approved -
Proper tooling ensures the correct bead submerged conditions where the sealant will be respiratory protection in accordance with applicable
configuration and a neat joint. Equally important, it exposed to strong oxidizers. Avoid submerged ' federal, state and local regulations. Empty
ensures maximum adhesion to the sides of the conditions where water temperatures will container may contain hazardous residues, All label
joint For best results, dry tool. DO NOT use water exceed 120 F (50' C), ' warnings must be observed until Container is
or soapy water to tool, Avoid overcooling of sealant. • Horizontal joints subject to traffic or intermittent commercially cleaned or reconditioned. -
3, Best practices dictate that all caulking and . pending of water require the use of primer, Call . First Aid
sealing be done when temperatures are above 401 P Technical Service for details
- In case of eye contact, flush thoroughly with water
(40 C) to avoid application to moisture-lad en , Substrates such as copper, stainless, and for at least 15 minutes. SEEK IMMEDIATE MEDICAL
surfaces. Moisture on substrates will adversely
a fft adhesion,
galvanized typically require the use of a primer; ATTENTION. In case of skin contact, wash affected
' Primers 73 or 766 are aceep-table. For Kynar areas with soap and water. If irritation persists,
4, Application may proceed as low as 20° F (60 C) coating use Primer 733 only. An adhesion test is SEEK MEDICAL ATTENTION. Remove and wash
if there is certainty that substrates are completely recoirii'néiided for any other questionable substrate. contaminated clothing. If inhalation causes physical
dry, free of moisture, and clean as described under • Do not use as a cap, heel, or toe bead for ' discomfort, remove to fresh air. If discomfort persists
Surface Preparation. exterior glazing. Refer to Sonolastic° 150 or any breathing difficulty occurs or if swallowed,
Clean Up , product data guide (Form No, '1026309). SEEK IMMEDIATE MEDICAL ATTENTION,
Immediately after use and before sealant has cured, • Use only ccilur packs designed -for use with NP 2".. Refer to Material Safety Data Sheet (MSIDS) for
clean equipment with Reducer 990 or xylene. Cured • Make certain the most current versions of further information. -
sealant may be removed by cutting with a sharp- product data sheet and MSDS are being used; Proposiliun 65
edged tool; thin films by abrading. call Customer Service (1-800-433.9517) to verify '. This product contains materials listed by the state
Curing the most current Version. of California as known to cause cancer, birth
1. NP 2'cures by a chemically controlled reaction. • Proper application is the responsibility of the user, defects. or other reproductive harm.
Initial cute is within 24 hours, and complete cure ' Field visits by Degussa personnel are for the - voc Content
takes approximately 7 days. Allow 14 days cure at purpose of making technical iiacommenclations 0.44 - 0,67 lbs/gal or 53 - 80 gIL, loss water and
70' F (23' C) prior to water immersion. Cure rates only and not for supervising or providing quality exempt solvents.
dependent on temperature and humidity. conird on the jobsite. -
The initial cure rate of NP 2' can be adjusted for
seasonal and geographic climactic conditions. See
Table 2 for use of accelerator and extender. ' '
'
105M PRODUCT DATA
NP2' PART B . . NPZ'ACCELERATOR .,
Warning . Warning . .
NP 2' Part B contains toluene diisocyanate mix. NP 2 Accelerator contains mineral oil, and '.
Risks . 2-othyihexanoic acid. . .
May cause skin, eye, or respiratory irritation. May Risks . .
.:
cause dermatitis and allergic reactions. Potential May cause skin, eye or respiratory irritation. May be
skin and respiratory sensitizer. Ingestion may cause absorbed through the skin. May cause dermatitis and .
irritation. . allergic reactions. Ingestion may cause irritation, .. .
Precautions Repeated or prolonged absorpHon may affect the .
KEEP OUT OF THE REACH OF CHILDREN. Prevent
kidneys. . ... ..
contact with skin, eyes, and clothing. Wash Precautions
thoroughly alter handling. DO NOT take internally. KEEP 01.11 OF THE REACH OF CHILDREN. Prevent . :
Ingestion may causa 'irritation, Use Only with . contact with skin, eyes and clothing. Wash S
adequate ventilation. Inhalation may cause thoroughly after handling, 00 NOT take internally.
irritation, Keep container closed. Use impervious Use only with adequate ventilation. Inhalation may
gloves, eye protection, and if the 'ftV is exceeded or cause irritation. Keep container closed. Use . . .
if used in a poorly ventilated area, use impervious gloves, eye protection and it the TLV is :. S
NIOSH/MSI-IA approved respiratory protection in exceeded or used in a poorly ventilated area, use . . .
accordance with applicable federal, state, and local NLOSH/MSHA approved respiratory protection in
regulations. , . accordance with applicable federal, state and local
First Aid regulations.
In case of eye contact, flush thoroughly with water First Aid.. . .
.. .. .for at least 15 minutes, SEEK IMMEDIATE MEDICAL In case of eye contact, flush thoroughly with water . . .
ATTENTION. In case of skin contact, wash affected for at least 15 minutes. SEEK IMMEOIATE MEDICAL
•. '
areas with soap and water. If irritation persists, ATTENTION.. In case of skin contact, wash affected
SEEK MEDICAL ATTENTION. Remove and wash areas with soap and water. If irritation persists,
contaminated clothing. If inhalation causes physical SEEK MEDICAL ATTENTION. Remove and wash
discomfort, remove to fresh air. If discomfort persists contaminated clothing. It inhalation causes physical '
or any breathing difficulty occurs or if swallowed, discomfort, remove to fresh air. If discomfort persists
SEEK IMMEDIATE MEDICAL ATTENTION. or any breathing difficulty occurs or if swallowed,
Refer to Material Safety Data Sheet (MSDS) for SEEK IMMEDIATE MEDICAL ATTENTION.
further information. Refer to Material Safety Data Sheet (MSDS) for
Proposition 65 further information. .
This product contains materials which are known to Proposition 65 . . .
the state of California as known to cause cancer, This product does not knowingly contain materials S
birth defects, or other reproductive harm. which are known to the state of California as
VOC Content known to cause cancer, birth defects, or other
0.07 lbs/gal or 5.09 g/L, less water and exempt
re-productive harm.
. -. . .
solvents. VOC Content .. .
U lbs/gal or 0 g/L, less water and exempt solvents.
For medical emergencies only,
call ChemTrec (1900-424-9300).
B I
• . . • • • . • s_ Jf Li jr
• - .
•• - • •
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Submittal
• 0 11 tiF j Project Submittal Date
Concrete Replacement
PWS06-21ENG 06/05/06 06506
GENERAL Romero General Submittal CONSTRUCTION CORP Construction Corporation Item No 06 1945 Camino Vida Roble, Ste 0
Carlsbad, CA 92008
Phone: (760) 930-0489 ..
Fax: (760) 930-0681 .' .
...
General Information .
Item No. 6 . Revision .
Package Revision
Description Asphalt Materials .
Reference No. . . .
CSI Code Item Type Product Data
Submitting Company Romero General Construction Corp.
Status under evaluation Copies Required 2
Primary Response .
Notes .
Enclosed please find 2 copies of the following Asphalt Submittals for the above referenced
project. .
Tracking Information
Required Lead Time (days) Date Material Req'd on Site .
Required Review Time -.
Submitting Company Romero General Required by date
Construction . . .
Date Due
NAY-31-06 WED 12:18 PH CCC FAX V. 8585492565 P. 03
California o Conimrcia • Asphaft,LLC •
__
Mphalt Concrete Conformance Report ..
TO Al 1N TASMIN
FROM: RANDY HELTON :
DATE 5-31-06 -
CONTRACT CARLSBAD CONCREIC REHAB
SALES QUOTE 06--2997 JOB //; 6506 .
CCA, LLC SAN MARCOS PLANT
ASPhALT CONCRETE MIX DESIGN
Standard Specifications for Public Works Construction
Green Book Section 203-6
3/4"Max,mumCo.rsc Type lB
Sample No #1 - Bin #2 - Bin #3 - Bin #4 -131n M I CornbMedl Specification
% Used 38% 260/a 24% . . 10% 2% Gradalion Type I B - Sec 203-6
• Sieve Size
100 100 100 100 100, 100. 100
3/4" 100 100 100 82 100 98 87400
1/2" 100 1001. 74 14 100 85 70-87
3/8" 100 91 15 4 100 68 55-76
114 100 23 . 41 100 47:
. 35-52
SI 4 .100 34 2240 . #16 . •• . . 100 24
#30 . 41 . . . •• .
_______ : 100 . . •. 18 8-24 .
ff50 . . 28 •• . . . 100 13
100 9
#200 (Wash) . . 9.7 . . 6.:% - 0-7
1-Iveem Density . 147 7pcf CA 366 Max. Theo. I53.2pct' .3.6% Air Voids . .
Sand Equivdl&.nt 59 CA 217 min-
% Cruhed 99.6 . • CA
205 •••• •. . . • 25 Min.
Moisture Vapor 33 •. . CA 307 . • . . .• . ___. . . . . .. .. 25 Mm.
Stripping •. None . CA 302 .. . •. . _. 25% Max.
LA Rattler
@100R0v 31% CA 211 45 Max
• @500 Rev. •. 17.1% • . • •• - • •
Swell 0.014 CA 305 00O Max
llveem Stability 40 CA 366 •••• • . -•. • . • 35 MIII.
Recommended use of 5.2% Asphalt by Dry. Weight of Aggregate PG 64-10
Note '.-The he maximum density should be verified cm [he date of actual production .or
When tho tcstctnp is placc.d
ftY31-06 WED 12:18 PH CCAC FAX NO 8585492565 P 04
California,
Commercial S Asphalt, LLC
Asphalt Concrete Confonnance Rtpor .• .
TOROMLRO AfTh TASMIW
FROM: RANDY HELTON
• DATE 5-31-06
CONTRACT: CARLSBAD CONCRETE REHAB
• SALES QUOTE f: 06--2997 JOB #: 06506
• CCA,LLC - SAN MARCOS PLANT
ASPHALT CONCRE'1 MIX DESIGN
• Standard Specifications for Public Works Construction .
Gri.en flook Section 203-6
1/2"T)Qnse Medium C2_______ :
Sample No #1 - Bin #2 - Bin #3 - Bin #T-Bin M.' Combined Specification
% Used 40% 40% 11 0% ,. 2% Gradation Dense Mcd C2 - Sec203-6
. Sieve Size . .•.
100 100 tOO 100 100 100
100 tOO 74 .- 100 .95 95400
3/8? 100 91 15 . 100 81 ... 81 . 72-88
• 94 100 23 4 100 52 . 46-60
#8 . 81 4 .. . 100 36 22 .•
#16' :57 . . .. .. 100 .25 . ••• . . . 11-30 41 . •• . 100 .. 18 . . 15-27.
450 . . 28 , • . 100 .13 10-20
#100 18 . . . . .99. . 9 . ..•• .
4200 (Wash) . 9.7 . • _________ I.: 99 -.. . 2-7
146.4 152.2 3.8% Hvem Density . C 66 A 3 Max. Theo. Air Voids
Sand Equivalent 59 CA 217 50 Min.
% Crushed 997 . CA 205 . . . . . . . . 25 Min
Moisture Vapor 31 •• CA 307 •••' •• . .. : 25 Min"H
Stng None CA 302 25%M'x
LA Rattler
..
160 Rev. 34% CA2II 45 Max.
500 Rev. 183%
Swell . 0.015 CA 30 . .. . : .
.. ' 0.030Max. . .
1-lveem Stability 38 CA 366 33 Mtn.
Recommended use of 5.6% Asphalt by Dry Weight ofAggregate PG 64 TO
Note The maximuni density should be verified on the date of actual prodticuon or
when the test strip is placed
IIAY-31-06 WED 12:18 P11 CCC FX NO. 8585492565 . . P. 05
California,
pro,
Commercial
.
.1
• Asphalt, LLC
•
. •• Asphalt Concrete Conformance Rep
TO: ROMERO . ATTN: TASMN
DATE 5-31-06 . . . . . . •. . . . ••
CONTRACT: CARLSBAD CONCRETE REIIAI3 •. . •
SLAES QUOTE #: 06--2997 JOB #: 6506 . . . . .
. . CCA,LLC- SAN MARCO$ PLANT •. . . •• ••
ASPHALT CONCRETE MIX DESIGN
Stdnd4rd Specifications for Public Works Construction
Green nook Section 203-6
3/8" Dense Fine Class D2 • . . . .. . . . . . •• • :. .
Sample No 91 - Bin #2 - Bin #3 -Bin #4- Bin MY. Combmed[ - Specification
% Used 50% 48% 0% 0% - . 2% . Gradation 3/8" Dense Fine 1)2
Sieve Size . . ________.
• ..
100 100 - • 100 .100
.. . . . ....• . .
/211 100 100 100 100 100
3/8u 100 91 96 95-100
. #4 100 23 . - 100 637.58-72
1/8 81 4 100 - 44 - 34-48
57 1.....• 100 31
/130 41 . . . 100 23 18-32
#50 28 . • 100. .
#100 99 -.11, . •
#200 (Wash) . 9.2 . . •• .99 6.6 .2-9
1-Iveeni Density 145.5 CA 366 Max Theo. 151 9 42% Air Voids
Sand Equivalent 59 CA 217 50 Mm
% Crushed 997 CA 205 - 25 Min.
Moisture Vapr 30. CA 307 • . .. . . .. . : .•-• . • 25 Mm.
Stripping None CA 302 25% Max
LA Rattler .. . . •• . .
•• .
106: Rev, 34% CA 211 45 Max..
@500 Rev. 183%
Swell 0017 CA 305 0030 Max - -- Hveeni Stability 36
-
CA 366
Recommended use of 6.011a Asphalt by Dry Weight of Aggregate
Note The maximum density should be verified on the date of actual production or
when the test strip is placed
S __
/
CONSTRUCTION 0NSTRUCT0N CO., INC.
4 tO454 COISWU
Carlsbad Municipal Water District
Recycled Water Phase lii Pipeline Expansion Segment No. IA & 7
Contract No. 52081
SUBMITTAL TRANSMITTAL FORM
DATE: 06/26/2015 SUB-012
FROM: Ferreira Construction Co., Inc. dba TO:
Ferreira Coastal Construction Co. Carlsbad Municipal Water District
15188 Vista Del Rio Avenue 1.635 Faraday Avenue
Chino, CA 91710 Carlsbad, CA 92008
Phone: (909) 606-5900
NO. OF COPIES: 1 ATTENTION: Robert Fitzgerald
SUPPLIER/SUBJECT OF SUBMITTAL EQUIPMENT NO. SPECIFICATION OR
DESIGNATION DRAWING REFERENCE
Traffic Control Plans 7-10.3.6
I hereby certify that the (equipment, material) shown and marked in this submittal is that
proposed to he incorporated into this Project, is in compliance with the Contract Documents,
can be installed in the allocated spaces, and is submitted for approval. (Check one):
X / With no exceptions
Except for the following deviations
Title: Project Engineer
Javier Flores
Date :Qj9(Vfc
Company: Ferreira Construction Co. Inc. dba Ferreira Coastal Construction Co.
N:\ProjeetsFCC 228- Recycled Water PH3 Carlsbad $2.086,190.0C\190 Ssleniltals\Sstrmirlrrl Forrn.rloc
....-H! -- 000')- .0 1
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