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HomeMy WebLinkAbout; Sewer Master Plan Update 2003 Part 2; City of Carlsbad Sewer Master Plan Update 2003; 2003-03-30CHAPTER 5 EXISTING SYSTEM EVALUATION The level of sewer service that is provided to a community is the result of the implementation of improvements that are "designed" in accordance with accepted criteria. The performance of a wastewater collection system and its components are evaluated based on comparisons with established and verified design criteria. This chapter describes the criteria, methodology and analyses used in the evaluation of interceptor facilities relative to 2001 conditions. The evaluation method employs the use of the SewerCAD hydraulic modeling software, which performs hydraulic calculations based on standard open channel flow algorithms and Manning's equation. SewerCAD performs extended period simulations (EPS) to route wastewater flows through the conveyance system using a unit hydrograph or diumal curve. The result of this analysis technique is a more accurate depiction of the true peaking factor within the subject collection system. A summary of the performance ofthe existing system under both dry and wet weather conditions is provided. 5.1 DESIGN CRITERIA Design criteria provide the standards against which the existing system is evaluated. These criteria are also the basis for planning of new facilities to improve existing service or to handle future wastewater flows. Most of the design criteria presented in this Master Plan Update conform to existing City of Carlsbad design standards and planning criteria. The most significant deviation from past standards and practices ofthe City occurs in the areas of wastewater flow projection methodology, discussed in Chapter 6 of this report, and peaking factor identification. Peaking factors used in the hydraulic analysis are based on historical dry and wet weather peak flows observed from metering data, as previously presented in Chapter 4. 5.1.1 Depth of Flow Evaluation of gravity pipelines makes use of Manning's Equation for computation of a pipeline's capacity. The capacity of each gravity sewer is based on the relative depth of flow within the respective pipeline reach. Sewer interceptors are not typically designed to flow full, as unoccupied space at the top of the pipe is required for conveyance of sewage gasses and to provide contingent capacity for wet weather inflow and infiltration. Interceptor sizing is typically based on the pipeline flowing 75 percent full at the PWWF if the pipe is larger than 12-inches in diameter (D/d = 0.75). If the pipeline is 12-mches m diameter or smaller, a D/d factor of 0.50 is used. City of Carlsbad Dudek & Associates, Inc. SEWER MASTER PLAN UPDATE March 2003 5-1 5.1.2 Pipeline Friction Factor Friction factors for pipelines vary with the material and the age of the pipe. For analysis purposes, the pipeline friction factor assumes that the pipeline has been in service for some period of time, and that some fouling, deposits, and deterioration may have occurred. A roughness factor as indicated by a Maimings' coefficient ("TI") of 0.013 is tj^ically used to evaluate existing interceptors and for projection of future sizing needs. Previous studies have shown tiiat this value typically accounts for most pipe roughness, joints, and fouling that occur after several years of operation. At the direction of City staff, a Manning's coefficient of 0.012 was used in the evaluation of the PVC-lined RCP and CCFRPM pipeline sections of fhe V/C Interceptor installed in 2002 (reaches VC5 through VCl lA). 5.1.3 Lift Stations In the design of sewer lift stations, it is required that spare pumping units be included for mechanical reliability. A wastewater facility must be capable of conveying peak wet weather flows with the largest operating unit out of service. Lift stations are typically equipped with a minimum of two pumps and have a secondary or emergency power source, consisting of either installed generators or a connection for a portable generator. Forcemains are evaluated based on maintenance of a minimum or maximum allowable flow velocity, varying between 2.5 and 8.0 l^s. Velocities less than 2.5 ^s can resuh in deposition in the forcemain, while velocities greater than 8.0 fjps can damage the pipeline through excessive abrasion. 5.2 EXISTING INTERCEPTOR SYSTEM HYDRAULIC MODEL A new model of the Carlsbad interceptor system was developed from GIS data collected as apart of this Master Plan Update. The magnitude of extemal flows from agencies that contribute to the system and intemal flow generation was determined from flow metering data. Information from City of Carlsbad water billing records was associated with the City's parcel base, and then used to distribute intemal flows along the interceptor system. Peak dry and wet weather flows were input to the model using hydrographs (diumal curves) developed from 24-hour metering data. 5.2.1 Physical Data Input The existing Carlsbad interceptor model includes gravity pipelines, siphons, lift stations, and force mains comprising the V/C, NAH, Buena, Vallecitos and NB Interceptors, as shown on Exhibit 1, provided in Appendix A. Manhole locations, invert elevations, pipeline diameters, pipeline lengths, and other pertinent information were obtained directly from the sewer system GIS, developed as a part of this Master Plan Update, using a graphical interface and standard CADD/GIS software. The model consists of 374 pipeline segments totaling over 24 miles of pipeline. Pipeline diameters range from 8 to 54 inches. The interceptor reach naming convention established in the previous Master Plans has been maintained for this analysis. City of Carlsbad Dudek & Associates, Inc. SEWER MASTER PLAN UPDATE March 2003 5-2 In creating a model, there are often basic assumptions that are made to properly represent the system. Siphons in Ihe Carlsbad interceptor system are typically double or triple barreled sections that may have different pipe sizes. The SewerCAD model requires that siphons be simplified by representing the section as a single pipe. An equivalent pipeline diameter was input for siphons based on the combined area of the pipes. Pump curves, wet well dimensions and forcemains for the Buena Vista, North Agua Hedionda, Foxes Landing, Home Plant, and North Batiquitos Lift Stations are included in the model. Pumping units at lift stations can have either fixed speed or variable frequency drive (VFD) motors. Each ofthe lift stations modeled, with the exception of the North Batiquitos Lift Station, have VFD pumping units. With variable speed drives, the rate of flow coming into the station is essentially the same as the rate of flow out of the station. Lift stations with VFDs were modeled as a single design point pump. The North Batiquitos Lift Station has two duty pumps with fixed speed drives. Individual pumps and control settings were modeled for this lift station. 5.2.2 Internal Flow Distribution Flow generation within Carlsbad is allocated and distributed to the interceptor system in accordance with the total flow generated within each sub-drainage basin. Sub-basin boundaries are illustrated on Exhibit 1 provided in Appendix A. City of Carlsbad water billing records and the City's parcel base were used to determine tiie existing wastewater flow generation within each sub-drainage basin. Residential wastewater flows were estunated based on a unit flow rate of 195 gpd per single-family residential meter account, and 390 gpd per duplex meter account (refer to Section 4.6 of this report). Wastewater flows from multi-family and non-residential parcels (commercial and institutional meter accounts) were estimated from water billing data using an assumed retum rate to the sewer system of 90 percent. This retum rate assimies that outdoor irrigation water for multi-family, commercial and institutional properties is delivered from separate irrigation meters. The estimated flows and EDU count per sub-drainage basin were previously provided in Table 4-4 The wastewater flows allocated to each sub-drainage basin were considered tributary to the pipeline interceptors at the corresponding discharge location of the trunk or collector sewers within that sub-basin. For sub-basins with multiple connection points to interceptor pipelines, flow was typically input at the upstream connection (a conservative evaluation approach). Table 5-1 summarizes the distribution of average flow within the system used for this analysis. The hydraulic analysis was performed by peaking the average flows, as discussed in the following section. City of Cartsbad Dudek & Associates, Inc. SEWER MASTER PLAN UPDATE March 2003 5-3 Table 5-1 EXISTING CARLSBAD FLOW SUMMARY BY INTERCEPTOR Interceptor System Sinqle Fa milv DU Com/lnd/lnst/WIF Total Interceptor System No. of Flow'^'' Flow*^' Flow Units (MGD) fMGD) rMGD) Vista/Carlsbad 4,468 0.87 1.68 2.55 North Agua Hedionda 5,259 1.03 0.28 1.30 Buena 1,543 0.30 0.42 0.73 Vallecitos 1,514 0.30 0.60 0.90 North Batiauitos 3,977 0.78 0.55 1.33 Totals: 16,761 3.3 3.5 6.8 (1) Includes townhomes and condos that receive an Individual water bill (2) Flow per SFDU is based on the overall calculated rate of 195 gpd/SFDU (3) Sewer flow Is estimated at 90% ofthe average water demand from 2001 billing records for multi-family, commercial and Institutional accounts. It is noted tiiat the total flow rate of 6.8 MGD is slightiy higher than the actual totals calculated for Carlsbad based on the August 2001 Encina meter records (refer to Table 4-3). The higher flow total is a result of using higher flows for the North Batiquitos Interceptor in the existing system analysis based on flow meter data from the North Batiquitos Lift Station. In addition, the distribution of flows using a universal flow rate of 195 gpd/SFDU resulted in an almost exact match with Encina meters in the Carlsbad/NAH interceptor system, but lower flows in the Buena and Vallecitos Interceptors. Higher peaking factors were therefore applied to the Buena and Vallecitos systems in the model to more closely match recorded peak flows. It is noted that future flow projections are based on a more conservative unit flow rate of 220 gpd/SFDU, .as discussed later in Chapter 6 of this report. 5.2.3 Dry Weather Hydrographs One of tiie primary differences between the analyses perfonned in the previous Master Plans and this Master Plan Update is the use of unit hydrographs or "diumal curves" as opposed to fixed peaking factors for the determination of peak dry weather flows. Hydrographs are developed to account for the varying rate of wastewater production throughout a typical day. The term "diumal" is indicative ofthe shape ofthe curve, which typically exhibits peak flow periods twice in a 24-hour period. The use of diumal curves when accounting for the wastewater production of each contributor allows for a more accurate representation of flow variations and accounts for the routing of wastewater through the collection system on a temporal basis. Dry weatiier hydrographs were developed for each upstream contributing agency and for tiie intemally generated Carlsbad flows based on flow meter data collected and reviewed from Encina meters. From the City of Carlsbad SEWER MASTER PLAN UPDATE Dudek & Associates, Inc. March 2003 5-4 graphs in Appendix C, it is clear that the shapes of the unit hydrographs for each basin are similar. However, each basin exhibits its own unique peaking factor based on the combination of land uses that comprise the basin. Hydrographs for the existing system model were based on flow data from Sunday, August 26. As discussed previously in Chapter 4, weekend peaks were observed to be higher than weekday peaks, and the highest peak flows in most interceptors during August 2001 occurred on August 26. The dry weather hydrographs generated from the model at the downstream interceptor reaches were then compared to hydrographs from meters near the Encina WPCF to assure that the model accurately reflected the collection system flows. Wastewater flows tributary to the Carlsbad system from other agencies are termed "extemal loads". At each major connection to the Carlsbad system, flow meters are installed for billing purposes. The 24-hour flow data from each of these meters was analyzed and used to determine the existing dry weather flow entering the system. Figure 5-1 illustrates the dry weather hydrographs developed for extemal loads to tiie Carlsbad system. The hydrographs represent City of Vista flows to the V/C Interceptor (VI), Buena and Raceway Lift Station flows to the Buena Interceptor (B2 + V2), Vallecitos flows to the Vallecitos Interceptor (VAl), and Leucadia and Encinitas flows to the NB Interceptor (Ll). Dry weather peaking factors for the upstream agency flows based on these'graphs range from 1.63 for tiie City of Vista to 1.85 from tiie Buena and Raceway lift stations. Figure 5-1 DRY WEATHER HYDROGRAPHS FOR EXTERNAL LOADS a> E 5 o U- < o X Tim e •V1 -L1 •VAI •B2 + V2 City Of Carlsbad SEWER MASTER PLAN UPDATE Dudek & Associates, Inc. March 2003 5-5 The diumal curves developed for intemal loads to each of the interceptors were normalized into "unit" diumal curves. Two separate curves were developed based on the flow type. The diumal pattem for the Carlsbad single family residential flows was developed by consideration of each of the measured flows within the system. The "non-residential" flow pattem was based on previously developed curves for the Southem Califomia region. Figure 5-2 illustrates the diumal pattems applied to average Carlsbad flows generated within each sub-drainage basin. Figure 5-2 DRY WEATHER UNIT HYDROGRAPHS FOR INTERNAL LOADS 0:00 3:00 6:00 9:00 12:00 15:00 Time of Day (hours) 18:00 21:00 24:00 'Residential 'Non-Residential 5.2.4 Wet Weather Flows To understand the operations of the existing system during peak flow periods, wet weather flows (from inflow and infiltration) are added to the dry weather flows. This section discusses the methods used to model wet weather flow events. Long term flow metering data was reviewed to determine the wet weather response of each interceptor system. Five storm events were reviewed and a single storm was selected to represent wet weather flows in the system. The largest event occurred on Febmary 22 and 23, 1998. This single event had a rainfall total of over 2.2 inches. Several million dollars of damages occurred in the surrounding area according to the National Weather Service. Because of the extreme nature of this event and the questionable nature of meter and rain gauge operations, this event was not considered for further analysis. City of Carlsbad SEWER MASTER Pl_AN UPDATE Dudek & Associates, Inc. March 2003 5-6 The storm event selected for the wet weather analysis occurred on November 24, 2001. The total rainfall amount for this storm was 1.29 inches with a peak intensity of 0.55 inches/hour. The rainfall occurred during an off-peak flow period and lasted for approximately 4 hours. The fact that it occurred off-peak allowed more accurate flow measurement of flows entering tiie system. Because this rainfall event was not preceded by other storms, it provides a good representation of the inflow component of flow. The inflow component of rainfall induced l&I produces the highest peak flows in a system. However, storm water induced infiltration can also increase peak flows. This is evident in the flows from the City of Vista to the Vista/Carlsbad (V/C) Interceptor. To illustrate the use of hydrographs for wet weather events, the development of flow curves for the City of Vista based on Encina flow meter V1 is presented. The inflow component of l&I, or the "defect" flow, was derived by comparing the peak flow rate of the wet weather event to the average dry weather flow. This flow curve comparison is presented on Figure 5-3. From Figure 5-3, it is apparent that there was an additional 2.6 MGD of wastewater flow as the result of the peak intensity of the storm (0.55 inches of rainfall per hour). Figure 5-3 I.&I FLOW ANALYSIS FOR THE VISTA METER (VI) ON 11/24/01 12 Hour 16 20 1=] Rainfall "11/24/01 "ADWF "Estimated I&I City of Carlsbad SEWER MASTER PLAN UPDATE Dudek & Associates, Inc. March 2003 5-7 The City of Vista has exhibited long-term flow response from increased infiltration due to high ground water levels following major storm events. Based on flow data documented in the July 2001 City of Vista Wastewater Master Plan Update, an additional base infiltration load of approximately 3.0 MGD has been experienced for extended periods after storm events due to high ground water levels and pipeline defects. This infiltration rate was added to the calculated peak inflow rate of 2.6 MGD. The total defect flow representing peak I&I rates assigned to the Vista system is therefore 5.6 MGD. With an average dry weather peak flow rate of just over 9.0 MGD, the predicted peak wet weather flow rate for the existing City of Vista system tributary to tiie V/C Interceptor is approximately 14.6 MGD (9.0 MGD + 5.6 MGD). Using a "fixed pattem", as illustrated on Figure 5-4, assures that the peak of the sanitary flow and the defect flows are additive. The peak flow response is what would be predicted if the same rainfall amount and intensity ofthe November 24, 2001 storm event occuned coincidental with the peak dry weather flow during a period of elevated ground groundwater levels (due to a previous storm or series of storms). Figure 5-4 POTENTIAL PEAK WET WEATHER FLOWS TO THE V/C INTERCEPTOR FROM VISTA "ADWF 1 Inflow "V1 Infiltration •VI Total City of Carisbad SEWER MASTER PLAN UPDATE Dudek & Associates, Inc. March 2003 5-8 The City of Carlsbad system also contributes l&I to the V/C Interceptor. The combined flow from Vista and Carlsbad tributary to the V/C and NAH Interceptors is measured at the C3 Encina meter, which is just upstream ofthe Encina WPCF. The effects of the November 24, 2001 storm event at this site are shown on Figure 5-5. Figure 5-5 I&I FLOW ANALYSIS FOR THE V/C METER AT ENCINA (C3) ON 11/24/01 12 Hour 16 20 Rainfall '11/24/01 "ADWF "Defect As shown on Figure 5-5, tiie total peak defect flow on November 24,2001 was approximately 7.3 MGD. The contribution from Vista for this event was previously calculated to be approximately 2.6 MGD. The increase in defect flow from the City of Carlsbad to the V/C and NAH Interceptors is therefore calculated to be approximately 4.7 MGD. Without detailed flow studies and additional monitoring it cannot be accurately determined where the storm water is entering the system. The intemal stormwater inflow for Carlsbad was distributed evenly in the model along the entire length ofthe V/C Interceptor. This assumes a bias towards wet weather flow contributions occurring in the V/C Interceptor rather than the NAH Interceptor. It is noted that the flow meter at Foxes Lift Station on the NAH Interceptor is not currently operational. This meter is recommended to be repaired to provide a long-term historical record of wet and dry weather conditions for this interceptor. Peak wet weather flow curves were developed based on observed inflow rates from November 24, 2001 meter data for the Buena, Vallecitos and North Batiquitos Interceptors in a similar manner. For the Vallecitos and NB Interceptors, the measured I&I during wet weather flow events from upstream sewering agencies was higher than defect flows recorded at downstream meters at Encina. For these interceptors, I&I was therefore attributed to the Vallecitos and Leucadia/Encinitas systems, respectively. In the Buena Interceptor, the peak City of Carisbad SEWER MASTER PLAN UPDATE Dudek & Associates, Inc. March 2003 5-9 I&I rate was calculated from the upstream agency and a measurable amount of inflow was determined to be generated within Carlsbad. The intemal defect flow for this interceptor was applied to the upstream end of the interceptor in the hydraulic model. Table 5-2 summarizes the I&I applied in the existing system wet weather analysis. Table 5-2 EXISTING SYSTEM ANALYSIS PEAK I&I RATES Model ID Description Flow Rate (MGDI V1 City of Vista External Inflow 2.6 272 City of Vista External Infiltration 3.0 VC IntWx Carisbad Internal l&I to V/C 4.7 B2 V2 Buena/Raceway External I&I 1.1 437 Carlsbad Internal l&l to Buena 0.5 VA1 Vallecitos External I&I 3.5 L1 Leucadia External l&I 2.1 TOTAL ESTIMATED I&I 17.4 5.3 CAPACITY ANALYSIS RESULTS This section discusses the results of the hydrauhc analyses conducted with respect to the existing system, which includes improvements to the V/C Interceptor that are currently under constmction. An understanding ofthe hydraulic condition of the existing system is necessary to identify existing system deficiencies, and to help prioritize recommended system improvements resulting from the ultimate system analysis. The capacity ofthe interceptor system was evaluated under both dry and wet weather flow scenarios. 5.3.1 Gravity Pipelines Capacity analysis of open channel systems is generally based on the consideration of the depth of flow as compared to the diameter of the pipe (D/d). For the interceptor system, this depth to diameter ratio is constrained to not exceed 0.75 for peak dry weather conditions. It is also considered undesirable to operate the system at depths over 90 percent of the diameter under peak wet weather conditions. Exceptions to these guidelines are allowed when considering siphons or other known areas of pressure flow. The capacity analysis under dry weather flow conditions indicates that two flat pipeline reaches in VC 14 and VCl5 are flowing full (refer to Section 3.2.1). There are a few isolated locations where flows exceed the 75 percent full criteria in the Buena Interceptor, also due to short sections of very flat pipeline. These areas are minor and are not considered to be worthy of further discussion. City of Carisbad SEWER MASTER PI_AN UPDATE Dudek & Associates, Inc. March 2003 5-10 Based on analysis of the existing collection system with wet weather flows, several gravity pipelines were determined to be deficient with respect to the design criteria established in Section 5.1 of this Master Plan Update. It is noted that the peak wet weather event modeled is conservatively based on potential flows and I&I rates that could occur, and is not based on actual recorded flows. The potentially deficient pipeline reaches identified during the existing system analyses are located within four separate areas of the interceptor system, as documented in Table 5-3. Table 5-3 EXISTING PWWF ANALYSIS SUMMARY FOR GRAVITY PIPELINES Model ID Reach Length (ft.) Diam. (ft.) Location/Comments 274-281 VC3 2,830 36 Approach to Buena Vista Lift Station - pipeline flowing 75% full 309-310 veil 896 42 Approach to Agua Hedionda Lift station - localized surcharging 300-307 VCl 3 3,510 42 Downstream of Agua Hedionda Lift Station - pipeline capacity is exceeded for short periods; two very fiat sections (reaches 290 and 288) and one short 20' pipe with neg. slope (reach 287) 290-298 VC14 4,530 42 Downstream of Agua Hedionda Lift Station - pipeline capacity is exceeded for short periods; two very fiat sections (reaches 290 and 288) and one short 20' pipe with neg. slope (reach 287) 283-289 VC15 1,860 42 Downstream of Agua Hedionda Lift Station - pipeline capacity is exceeded for short periods; two very fiat sections (reaches 290 and 288) and one short 20' pipe with neg. slope (reach 287) 194 B4 594 18 Upper Buena, localized surcharging in very flat reach 1 B7 596 24 Lower Buena, localized surcharging in very fiat reach 392 BB 208 30 Lower Buena, isolated fiat sections 377 88 93 30 Lower Buena, isolated fiat sections The longest sections of pipeline m this table are in the Vista/Carlsbad Interceptor in Reach VC-3, which is upstream of the Buena Vista Lift Station, and Reaches VC-13-15, which are downstream of the Agua Hedionda Lift Station. These pipeline reaches are planned for future capacity upgrades, and the replacement pipelines are sized based on ultimate flows in the next chapter of this report. The other two areas with existing capacity deficiencies are short sections of pipeline in the upstream and extreme downstream reaches of the Buena Interceptor. These pipelines are flowing fiill as a result of isolated pipelines with very flat slopes (refer to Figure 3-4). 5.3.2 Lift Stations Lift station facilities within the sewer interceptor system were evaluated by comparing the peak influent wastewater volume to the lift station's "firm" pumping capacity, as documented previously in Table 3-4. The influent wastewater volume of the pump station is defmed by the wastewater flowing in the pipeline(s) just upstream of each lift station in the hydraulic model. As discussed in Chapter 3, lift stations are generally designed to maintain a "firm" capacity equal to or greater than the projected peak design flow at a specific point in time. City of Carisbad SEWER MASTER PLAN UPDATE Dudek & Associates, Inc. March 2003 5-11 Table 5-4 summarizes the peak flow tributary to the lift stations and the peak forcemain velocities exhibited based on those flows. Estimates of peak wet weather flows are provided for the V/C Interceptor, but only peak dry weather flows are calculated for the NAH and NB Interceptors due to a lack of wet weather flow monitoring data. Table 5-4 POTENTIAL PEAK FLOWS TO INTERCEPTOR LIFT STATIONS Lift Station Lift Station Firm Capacity (MGD) PDWF to Wet Well (MOD) PWWF to Wet Well (MGD) Peak Velocity in Force Main'^' (fps) Buena Vista 21.5 10.2 18.9 6.9 Agua Hedionda 23.0 15.3 24.2 10.6 Foxes Landing 3.7 2.24 ...(3) 4.4 North Batiquitos 3.2 1.47 —(3) 2.6 (1) Velocity is based on the peak influent flow to the station for variable speed pumps. For the NB Lift Station (fixed speed), the velocity is based on the output of a single pump. (2) Peak velocity in the parallel 16" & 24" section. Velocity is 9.3 fps in the short, single 24" section and 10.5 fps In the parallel 16" section In the bridge over 1-5 (3) Metering data to determine wet weather flows is not available for this system Based on the data in Table 5-4, there is approximately 1.7 MGD of available pumping capacity at the North Batiquitos Lift Station to convey stormwater flows. In the hydraulic model simulation, only one fixed-speed pump operates at the North Batiquitos Lift Station at a discharge rate of approximately 1,200 gpm (1.7 MGD). System operators have stated that a second pump has never needed to operate at the North Batiquitos Lift Station in response to peak flows during a storm. It can therefore be concluded that the North Batiquitos Lift Station has sufficient capacity for current wet weather flow conditions. Based on the PDWF to the Foxes Landing Lift Station, there is approximately 1.4 MGD of available pumping capacity to convey stormwater flows. The downstream reaches of the AH Interceptor are along the north shore of the Agua Hedionda Lagoon, and are potential sources of I&I to the interceptor system with rising water levels in the lagoon. Wet weather flow data is needed to estimate the existing I&I rate to this system, and to determine if there is sufficient available capacify at the lift station to convey peak wet weather flows. For the V/C Interceptor a hydraulic analysis of peak wet weather flows was performed. Results indicate that the Buena Vista Lift Station may be potentially operating near its firm capacify during severe storm events, and the capacify of the Agua Hedionda Lift Station could potentially be exceeded for brief periods. Velocities in the Agua Hedionda forcemain and portions of the Buena Vista forcemain are also exceeding the recommended maximum velocify of 8.0 fps during peak wet weather flow conditions. City of Carisbad SEWER MASTER PLAN UPDATE Dudek & Associates, Inc. March 2003 5-12 5.3.3 North Agua Hedionda Interceptor The North Agua Hedionda Interceptor cunently conveys flows that will ultimately discharge to the South Agua Hedionda Interceptor (Sub-basins 5A, 5D, 7C, 8, 15B, 24A and 24B) and the Vista/Carlsbad Interceptor (Sub- basins 2B and 7A). Consequently, ultimate flows for this interceptor are projected to be considerably less than existing flows. A capacify analysis of this interceptor was therefore performed with existing flows to determine the available capacify and estimate the number of fiiture EDUs that the North Agua Hedionda Interceptor can serve. Encina meter data indicates that there is a significant volume of I&I generated by Carlsbad (intemal defect flows) within the V/C and NAH Interceptor systems. The amount of I&I attributed to each interceptor is unknown because the flow meter at the Foxes Lift Station is not operational. Additionally, wet weather flow monitoring studies performed in 2001 did not provide information on I&I rates due to a lack of significant rainfall during the monitoring period. In the hydraulic model, the measured intemal defect flows are allocated to the upstream end of the V/C Interceptor and the capacify analysis for the North Agua Interceptor is performed with peak dry weather flows. Figure 5-6 summarizes the results of this analysis. Figure 5-6 NAH INTERCEPTOR HYDRAULIC ANALYSIS SUMMARY 9.0 8.5 8.0 7.5 7.0 6.5 6.0 5.5 5.0 ^ i ft fl \ i : \ 1 ^ • r : ] 1 I : 1 ' /r " t A r 7 / iJA V > -LJ Lift Station - -1 I \ I 5 _o u. >.4.5 (0 Q. to O a> K 2.5 4.0 3.5 3.0 -1 2.0 1.5 1.0 0.5 0.0 ^ ^ ^^^^ ^^f^ ^^r^ ^ <<° 75% Full Capcity Full Pipe Capacity •Existing PDWF City of Carisbad SEWER MASTER PLAN UPDATE 5-13 Dudek & Associates, Inc. March 2003 The chart in Figure 5-6 illustrates the maximum flow rate in each reach of the interceptor over the 24-hour hydrauUc simulation, and provides a comparison with pipeline and lift station capacities. The peak dry weather flow Ime represents a composite flow from the analysis results, as the peak flow in each reach may occur at different time steps in the simulation. As can be seen on Figure 5-6, there are foxir isolated reaches of pipeline in the NAH Interceptor tiiat have significantly reduced capacities. These reaches are 24-mch diameter pipelines with slopes of 0.03 percent or less, and lengths that vary between 126 and 283 feet. Analysis results indicate that these reaches may be currently surchargiog for very brief periods with peak dry weather flows. If the isolated pipelines are allowed to surcharge for brief periods, the available capacify in the NAH Interceptor system is limited by the capacify of the Foxes Lift Station, and not the gravity pipelines. There is currently no way to accurately estimate peak storm water flows in the NAH Interceptor system. Considering the proximity of the gravity sewers to the lagoon, however, there is a significant potential for high I&I rates. To estimate the PWWF, a peaking factor of 3.0 was initially applied to the ADWT in tiiis system. With a peaking factor of 3.0 applied to the ADWF of 1.3 MGD in the NAH service area, the resuhing estimate of PWWF is 3.9 MGD. This flow is higher than current capacity of the Foxes Lift Station. It is concluded that the amount of additional capacity is this system cannot be estimated without additional wet weather flow data. 5.3.4 Inter-Agency Pipeline Flows Peak wastewater flows in gravity pipelmes that are jointly-owned with other sewer agencies are compared to design flows and Carlsbad capacity rights as defined in existing agreements. Occidental Sewer. The Occidental Sewer is jointly-owned by the City of Carlsbad, the ESD, and the LCWD. The capacity of the 39-inch diameter gravity pipeline flowiug 75 percent full is approximately 19.2 MGD. Hydraulic analysis results indicate a potential PWWF of 12.5 MGD in this pipeline. Carlsbad owns a total of 40.0 percent of the available capacity, or approximately 8.5 MGD. Peak dry weather flows from Carlsbad are effected by of the operation of the upsfream North Batiquitos Lift Station, and are currentiy estimated at 2.3 MGD. This value is based on one pump operating at the NB Lift Station. Existing I&I from Carlsbad to the NB Interceptor has not been sufficient enough to cause a second ptmip to operate, and therefore is not effecting peak flows in the Occidental Sewer. The City of Carlsbad is therefore using less than 30% its allocated capacity in the Occidental Sewer. Vallecitos Intercevtor. HydrauUc analysis results indicate that the PWWF in the Vallecitos Interceptor is 12.7 MGD. The capacity of tiie interceptor is listed as 20.85 MGD in tiie 1985 agreement witii the VWD (formerly the San Marcos County Water District), which is based on the pipeline flowing full. Carlsbad has capacity rights of 5.0 MGD based on peak flow rates to the Vallecitos Interceptor. The PDWF from Carlsbad in the Vallecitos Interceptor is estimated at slightiy less than 2.0 MGD based on Encina meter data and the peaking curves on Figure 5-2. The estimated defect flows resuhing from I&I on November 24,2001 were higher at the upsfream end of the interceptor (meter VAl) than at the downsfream end (meter Cl). Therefore, City of Carisbad Dudek & Associates, Inc. SEWER MASTER PLAN UPDATE March 2003 5-14 I&I in the Vallecitos Interceptor is attributed to flows from Vallecitos in the hydraulic analysis, and it can be concluded that storm water inflow to this interceptor from tiie Carlsbad service area is minimal. It is estimated that Carlsbad is currentiy using less than half of its leased flow capacity in the Vallecitos Interceptor. Buena Interceptor In the existing system model, the total PWWF in tiie Buena Interceptor at the downstream reach was calculated to be 4.7 MGD. Most ofthe gravity reaches in tiiis interceptor have a full flow capacify between 6.0 and 7.0 MGD. However, there are several shallow sloped pipelines that the model indicates are surcharging (conveying flows higher than the full pipe capacify) during peak wet weather flow conditions. Analysis results mdicated that two of these pipelines may be surcharging briefly under PDWF conditions as well. PWWF from tiie City of Carlsbad is estimated to be approximately 2.2 MGD, which includes an allocation of 0.5 MGD for the peak I&I rate (refer to Section 5.2.4 and Table 5-2). It is estimated that Carlsbad has less than 0.5 MGD of available capacity in this pipeline based on existing capacity rights. It is noted that the discharge rate to the Buena Interceptor from the BSD Buena Lift Station can be highly variable. The Buena Lift Station shares a common wet well with the influent lift station to the Shadowridge WWTP. During peak flow periods and periods of high rainfall, a portion of the flow from the Buena drainage basin is diverted to Shadowridge WWTP to prevent surcharging of tiie Buena Interceptor. 5.3.5 Flows to the Encina WPCF and Outfall Evaluation of Carlsbad's use of the Encina wastewater treatment facility is based on the average dry weather flow for treatment plant capacity and the peak wet weather flow for capacity in the ocean outfall. As summarized in Chapter 4 of this report, the existing wastewater flow for Carlsbad, based on meter records for August 2001, is approximately 6.5 MGD. A slightly higher flow rate of 6.8 MGD was used for the existing system hydraulic analysis. Compared to existing capacity rights of 9.24 MGD for treatment and solids handling, the City of Carlsbad is currently using less than 74 percent of its capacity ownership in the Encina WPCF. The Encina Ocean Outfall has a maximum instantaneous capacify of 104.9 MGD, considering the capacity enhancement of constmcted flow equalization facilities. Carlsbad's capacity rights in the outfall are 25.51 MGD, which is based on a peaking factor of 2.76 times the ADWF. Peak flow rates from Carlsbad cannot be determined from flow meter data since Carlsbad flows are subtracted from other agency flows. Resultant peak flows from Carlsbad at Encina are likewise not available from the hydraulic analysis. Based on the peaking factor curve presented on Figure 4-5, the PDWF from Carlsbad is estimated to be 1.7 times the ADWF, or approximately 11.5 MGD. Approximately 5.2 MGD of I&I was attributed to Carlsbad and added to Carlsbad flows in the wet weather hydraulic analysis. The estimate of PWWF from Carlsbad to Encina is, therefore, 16.7 MGD, which is approximately 2.5 times the ADWF. It is therefore estimated that the Cify of Carlsbad is currently using approximately 65 percent of its capacity ownership in the Encina Ocean Outfall. City of Carisbad Dudek & Associates, Inc. SEWER MASTER PLAN UPDATE March 2003 5-15 CHAPTER 6 ULTIMATE SYSTEM FLOW PROJECTIONS AND ANALYSIS Future flow projections are used to determine required upgrades to the existmg collection system to adequately serve Carlsbad's wastewater conveyance needs under "buildout" conditions. The existing interceptor system, with the addition of the South Agua Hedionda Interceptor and incorporation of planned improvements to the collection system, was analyzed with projected peak ultimate flows to identify and size required improvements. For this Master Plan Update, a flow projection methodology consistent with the Carlsbad Grow^th Database was developed. Ultimate wastewater flows were computed based on the projected number of single family units, multi-family units, and non-residential building area tributary to the wastewater collection system and the established unit flow factors. Results of the analysis are summarized and deficiencies identified. Recommended improvements to the sewer interceptor system to convey ultimate flows are presented in Chapter 7 of this report. 6.1 PLANNED SEWER SYSTEM IMPROVEMENTS The Cify of Carlsbad ultimate sewer system will include the four existing interceptors and the future South Agua Hedionda (SAH) Interceptor. The assignment of ultimate flows to the interceptor system is made with the assumption of several future changes to the collection system, which were dicussed and verifed with Cify Staff. Exhibit 2, provided in Appendix A, illusfrates the proposed ultimate sewer interceptor system that was analyzed in this Master Plan Update. This map also identifies the interceptor system to which each sub-drainage basin will ultimately discharge. 6.1.1 South Aqua Hedionda Interceptor The SAH Interceptor will serve areas south and east of the Agua Hedionda Lagoon, and coimect with the V/C Interceptor between reaches VCl3 and VCl4. The interceptor will convey Cify of Carlsbad flows only. Previous planning studies for the SAH Interceptor included flow contributions from the Cify of Vista Raceway Basin and the Cify of Oceanside's Leisure Area and Lake Lift Station. The Cify of Vista has recently confirmed that they are no longer interested in discharging flows to the SAH Interceptor. The conveyance of flows from Oceanside are no longer feasible because the eastem portion of Sub-basin 15A, which was previously planned for development and included a sewer extension east to Oceanside, has now been designated as open space. The SAH Interceptor will serve Sub-basins 5A, 5B, 5D, 7C, 8, 13A, 14A, 15A, 15B, 16, 18A, 24A, and 24B. A new Uft station and an approximate one-mile long forcemain will be included in the SAH Interceptor system. City of Cartsbad Dudek & Associates, Inc. SEWER MASTER PLAN UPDATE March 2003 6-1 Figure 6-1 illusfrates the alignment and reach designations of the SAH Interceptor. The eastem portion of the SAH Interceptor, along Sunny Creek Road and El Camino Real south of Cannon Road, has already been constmcted. This portion of the interceptor is currentiy tributary to the NAH Interceptor. Another portion of the interceptor in Cannon Road, west of El Camino Real, has also been constmcted, and the Kelly Ranch Lift Station now lifts flow from tiiat pipeline into the NAH Interceptor. The remaining portions of the SAH Interceptor, yet to be constincted, include the SAH Lift Station and forcemain. A new gravity sewer will connect with the gravify line from the Faraday Business Park and discharge to the SAH Lift Station. When the SAH Interceptor is complete, the Kelly Ranch Lift Station and both Faraday Lift Stations will be abandoned. 6.1.2 Collector System Improvements An expansion of the existing collector system will be required to connect future developments with existing pipelines and interceptors. The size and alignment of these future collection pipelines are not analyzed in this Master Plan Update. However, the discharge locations to the interceptors are identified for the hydraulic analysis of the ultimate interceptor system. The assumed general alignments of these major future collection sewers, future lift stations, and forcemains are shown on Exhibit 2. A new lift station will be required to convey flows from Sub-basins 16 and 18A to the SAH Interceptor. Flows from several sub-basins are currently being pumped "out-of-basin", and fiiture gravify sewers are planned that will eliminate some existing lift stations. The lift stations planned for elimination include: • Vancouver Lift Station - A gravify pipeline through LFMZ 25 will convey flows from Sub-basin 2B to the V/C Interceptor. Flows are currentiy pumped to the NAH Interceptor. • Simsbury Lift Station - A gravify pipeline through LFMZ 25 will connect with a future gravify pipeline from the Vancouver Lift Station and convey flows from Sub-basin 7A to the V/C Interceptor. Flows are currently pumped to the NAH Interceptor. • Villas Lift Station - A gravify pipeline will extend north from the existing lift station in a future easement and connect with the future gravity line from the Simsbury Lift Station through LFMZ 25 to the V/C Interceptor. Flows from the Villas Lift Station, which serves several apartment complexes, are currentiy pumped to the NAH Interceptor. • Woodstock Lift Station - Flows from the approximately 20 single family residences served from the Woodstock Lift Station will be conveyed by gravify through the future Calavera Hills development in Sub-basin 7C to the SAH Interceptor. Flows are currently pumped to the NAH Interceptor. City of Carisbad Dudek & Associates, Inc. SEWER MASTER PLAN UPDATE March 2003 6-2 1 1 AGUA HEDIONDA 3AH LIFT STATION SAH3C SAH4 SOUTH AGUA HEDIONDA 1"=2000' LEGEND SEWER INTERCEPTOR SYSTEM — GRAVITY SEWER ^— FORCEMAIN — SIPHON FIGURE 6-1 CITY OF CARLSBAD FUTURE SOUTH AGUA HEDIONDA INTERCEPTOR SEWER |Si ASSOCUTES. INC. 03-2003 Cartsbadeoi mxd • Gateshead Lift Station - Flows from tiie approximately 25 single family residences served from the Gateshead Lift Station wiU be conveyed by gravify tiirough the future Robertson Ranch development in Sub-basin I4A to tiie SAH Interceptor. Flows are currently pumped to the NAH Interceptor. • Faradav Lift Stations No. 1 and 2 - A gravify pipeline will extend from Faraday Lift Station No. 2 to the SAH Interceptor, and discharge just upsfream of the future SAH Lift station. Most of this pipeline has aheady been constmcted. Flows from Sub-basin 5B are currently pvunped to the Vallecitos Interceptor. • Kelly Ranch Lift Station - This temporary lift station will be replaced by the SAH Lift Station. Flows from Sub-basin 8 are currently pumped to the NAH Interceptor. • La Golondrina Lift Station - The Golondrina Lift Station cunently pumps Cify of Carlsbad flows in Sub-basin 6B to tiie LCWD. A future gravify pipeline will convey flows from tiie Golondrina service area to the Poinsettia Lift Station and Vallecitos Interceptor. This pipeline is also planned to coUect flows from a smaU area in the southwest comer of Sub-basin ISB, which currently discharges to the LCWD. • Forest Lift Station - A gravify pipelme constmcted using a micro-tunneling constraction process will convey flows from Sub-basin IC to the V/C Interceptor upsfream of tiie Buena Vista Lift Station. Flows are currentiy pumped to the V/C mterceptor downstream of the Buena Vista Lift Station. 6.2 CARLSBAD GROWTH DATABASE Build-out projections for the Cify of Carlsbad have been recently updated and compiled into a Growtii Database, which is maintained by the Cify. Growth projections are based on current development plans and results of the 2000 Census. The City of Carlsbad Growth Database is parcel-based and includes information on existing land use, as weU as growth potential. Growth data provided in the database consists ofthe number of projected single family units, multi-family imits, and the estimated building area for non-residential land use at build-out. The building area in tiie database is generally assumed at 25 percent of the parcel size, imless more detailed planning mformation was available Over half of the projected growth m the City of Carlsbad sewer service area is associated with known, planned developments in the eastem portion of the City. These developments include Kelly Ranch, Villages of La Costa, Calavera HiUs, Mandana Properties, and Robertson Ranch, which are primarily residential developments, the Carlsbad Oaks North and Faraday Busmess Parks, and Bressi Ranch, which will have a mixed-land use. Development information for these large planned projects is typically lumped onto a single existing parcel in the Growth Database, even if the project boundary encompasses City of Carisbad Dudek & Associates, Inc. SEWER MASTER PLAN UPDATE March 2003 6-3 several existing parcels or drainage sub-basins. Layout maps in various development stages were provided by the City for most of these projects and used to distribute the projected sewer flow to appropriate sub-basins. The remainder of fiiture growth in the City of Carlsbad is projected to include smaller, non-specific developments and general "infill" of established neighborhoods and commercial areas located in the westem portions of the City. The Growtii Database was originally provided by the City of Carlsbad at the start of the Master Plan Update project. During the course of the project, several updates to the projected future growth were provided by the City and incorporated into a modified database. The growth potential data in the City of Carlsbad Growth Database used for this Maser Plan Update is summarized by Local Facility Management Zone (LFMZ) in Table 6-1. The growth update indicates a slightly lower number of residential units and more commercial/industrial area than what was projected in the last Master Plan Update. In Table 6-1, the shaded rows identify LFMZs that are not within the Cify of Carlsbad sewer system boundaty or sphere of influence. Table 6-1 CITY OF CARLSBAD GROWTH DATABASE SUMMARY LFMZ No. No. of Res. Units Non-Residential Bldg Area (sqft) Comments LFMZ No. SFDU MFDU Non-Residential Bldg Area (sqft) Comments 1 430 0 0 Downtown area; Unit counts from 5/15/02 LFMZ 1 update 2 25 146 39,656 3 second dwelling units counted as MFU 3 13 0 193,251 4 0 0 50,000 5 0 0 4,137,974 Includes Faraday Business Park and airport 6 185 0 89,988 Future church assumed at 9,100 sqft (25% coverage) 7 345 436 32,670 Calavera unit counts from 7/15/02 update; Future elem.sctiool 8 186 544 6,000 Kelly Ranch 9 41 0 428,100 10 750 320 0 villages of La Costa; Future elementary school 11 1,266 275 622;972 Villages of L.a Costa 12: 55; 0 20,000 Future church assumed af 20,000 sqft 13 0 18 1,482,142 24 room hotel expansion assumed at 1 hotel uni =.75 MFU 14 711 411 229,166 Unit counts from Robertson Ranch update; Future High School 15 807 158 303,798 Sycamore Creek; 8 second dwelling units counted as MFU 16 0 0 1,921,000 Carisbad Oaks North BP; Building area from 8/01/02 update 17 523 100 2,511,000 Bressi Ranch; 40,000 sqft for private school & daycare/church 18 308 0 2,262,817 140 condos counted as SFU 19 218 78 69,520 61 condos counted as SFU; 78 timeshares counted as MFU 20 687 24 73,450 21 185 210 0 22^_^ 168 286 53,280 149 condos counted as SFU 23 0 264 507,000 includes assisted living projecl (non-res & MFUs) 24 32 0 25 130 0 0 Totals 7,065 3,270 15,033,784 shaded rows indicate areas outside of the sewer service area City of Carisbad SEWER MASTER PLAN UPDATE Dudek & Associates, Inc. March 2003 6-4 6.3 FUTURE FLOW GENERATION FACTORS Flow generation factors are used, in conjunction with the Cify's Growtii Database, to project ultimate wastewater flows and distribute flows in the ultimate system hydraulic analysis. Unit flow generation rates were developed and presented in Chapter 4 of this report based on 2001 flow data. These unit flow factors were used to distribute flow in the existing system model. For design and planning purposes, a more conservative approach to flow generation is used. The unit flow factors developed to project ultimate wastewater flows from data in the Cify's Growth Database are listed in Table 6-2, which also provides a comparison of flow generation factors used in previous planning documents. Table 6-2 CARLSBAD WASTEWATER UNIT FLOW COMPARISONS Land Use Category Existing System (Based on 2001 meter data artd/or water bilHrtg records) 1991 Master Plan 1997 Master Plan Update 2002 Master Plan for Future Flows Single Family DU 195gpd/DU 220 gpd/DU 209 gpd/DU 220 gpd/DU Multi-Family DU 220 gpd/DU 209 gpd/DU 160 gpd/DU Faraday Business Park 715 gpd/acre 561 gpd/10,000 sqft Restaurants 6,500 gpd/10,000 sqft Non-residential 1000 gpd/acre 918 gpd/10,000 sqft* 1,150 gpd/10,000 sqft Commercial 1,230 gpd/10,000 sqft Industrial 750 gpd/10,000 sqft * Conversion from flow per acre to flow per building area based on an assumed building coverage of 25% of the parcel size. The Cify's established planning value for wastewater flow is 220 gpd/EDU. Flow factors typically used for design in sewer systems throughout San Diego Counfy range between approximately 208 gpd/EDU in the Cify of Encinitas, to approximately 265 gpd/EDU in the Cify of Chula Vista. The Cify of San Diego Water & Sewer Design Guide recommends the use of 90 gallons per capita day (gpcd). Based on an average of approximately 2.5 to 2.6 persons per household, a flow factor between 225 and 235 gpd/EDU would be recommended using the City of San Diego's design criteria. Based on these comparisons and the calculated unit flow rate for current conditions, the previously established flow generation rate of 220 gpd/EDU is considered to be appropriate for flow projections for this Master Plan Update. The Carlsbad Growth Database projects the number of fiiture multi-family units to be constmcted. According to City Staff, muhi-family units are defined as apartment units or low-income housing units. A lower flow factor for multi-family units was developed based on a research of water billmg records and a comparison of unit flows used by other agencies. The multi-family unit flow factor was also applied to hotel imits, timeshares, second housing units constmcted on existing residential parcels, and housing densities in excess of 12 units per acre on development plans. City of Carisbad SEWER MASTER PLAN UPDATE Dudek & Associates, Inc. March 2003 6-5 The non-residential land use flow factor is applied to building area projections in the Growth Database. This broad category includes commercial, industrial, medical and office buildings. The composite unit factor is based on an assumed mix of the land use types and is appropriate (and probably somewhat conservative) for flow projections of the overall sewer system. Projections made using this factor may not be representative of smaller areas with a single land use type. Flow projections for fiiture schools were based on EDU conversions documented in the Carlsbad Municipal Code (Table 13.10.020c). 6.4 PROJECTED ULTIMATE FLOWS Flow projections for fiihire developments were made by applying the unit flow factors, documented in Section 6.3 of this report, to the future build-out data in the Growth Database. Parcels with identified fiiture growth were then apportioned to sub-drainage basins using GIS techniques. Future flows were added to the existing flows in each sub-basin to obtain ultimate flows. Upon review of the flow data it was determined that a few of the newer residential areas in the collection system had existing sewer flows (based on water meter records) but were also included in the Growth Database. The fiiture flow for these parcels was subsequently deleted from the Growth Database used for this project. The ADWF flow for the ultimate sewer system is projected to be approximately 9.9 MGD. This value represents an increase of approximately 3.0 MGD, or 45 percent, over existing wastewater flows. Figure 6-2 presents historical flows and the projected ultimate flow, and makes a comparison with previous flow projections. Table 6-3 lists the existing and projected fiiture flows by sub-drainage basin. Figure 6-2 HISTORICAL AND PROJECTED ULTIMATE FLOWS - 2003 Master Plan projections 1996 Ocean Outfall Capacity Reort projections 1992 Master Plan projections 1987 Master Plan projections 1985 1 990 1995 2000 2005 2010 2015 2020 City of Carisbad SEWER MASTER PLAN UPDATE Dudek & Associates, Inc. March 2003 6-6 Table 6-3 PROJECTED ULTIMATE WASTEWATER FLOWS BY SUB-BASIN Sub- basin Interceptor System Existing Units/Flow Projected Future Units and Flow Ultimate System Sub- basin Interceptor System SFUnits Flow (gpm) SF Units MF units Bldg sqft Flow (gpm) SFUnits Flow (gpm) IA V/C 153 113.0 16 0 0 2.4 169 115.4 IB V/C 208 47.4 0 0 0 0.0 208 47.4 IC v/c 118 16.0 0 0 0 0.0 118 16.0 1D v/c 428 139.3 37 0 0 5.7 465 144.9 1E v/c 1,302 350.4 42 0 0 6.4 1,344 356.8 IF v/c 560 180.2 6 0 0 0.9 566 181.2 1G v/c 266 265.7 14 0 0 2.1 280 267.9 1H v/c 606 201.4 69 0 0 10.5 675 211.9 11 NAH 945 183.8 172 0 0 26.3 1,117 210.1 1J NAH 949 148.0 74 70 0 19.1 1,023 167.1 2A V/C 583 146.9 0 143 39,656 19.1 583 166.0 2B V/C 223 30.2 0 0 0 0.0 223 30.2 2C NAH 1,412 191.8 25 3 0 4.2 1,437 195.9 3A V/C 244 178.9 13 0 0 2.0 257 180.9 38 V/C 0 108.0 0 0 165,351 13.2 0 121.2 3C Buena 0 41.2 0 0 27,900 2.2 0 43.5 4A Buena 1,252 227.5 0 0 50,000 4.0 1,252 231.5 4B NB 857 128.5 0 0 0 0.0 857 128.5 5A SAH 0 4.9 0 0 407,703 32.6 0 37.5 5B SAH 2 152.4 0 0 718,609 57.5 2 209.9 5C Buena 0 23.4 0 0 399,641 32.0 0 55.4 5D SAH 0 11.0 0 0 59,864 4.8 0 15.8 5E Buena 0 39.2 0 0 238,273 19.1 0 58.2 5F Buena 0 14.1 0 0 0 0.0 0 14.1 5G Vallecitos 0 39.3 0 0 770,099 61.6 0 100.9 5H Vallecitos 0 0.0 0 0 365,905 29.3 0 29.3 51 Buena 0 105.2 0 0 429,580 34.4 0 139.5 5J Buena 0 12.8 0 0 96,754 7.7 0 20.5 5K Vallecitos 5 43.4 0 0 651,536 52.1 5 95.5 6A NB 498 112.5 0 0 14,715 1.2 498 113.7 68*^' Vallecitos 0 0.0 111 0 0 17.0 111 17.0 7A V/C 527 77.2 103 0 21,780 17.5 630 94.7 78 NAH 448 75.8 0 117 10,890 13.9 448 89.7 7C SAH 383 51.9 242 319 23,913 74.3 625 126.2 8 SAH 133 18.0 161 474 6,000 77.7 294 95.8 9 NB 513 177.2 41 0 428,100 40.5 554 217.7 10A Vallecitos 0 0.0 207 0 23,913 33.5 207 33.5 108 Vallecitos 0 0.0 164 0 0 25.1 164 25.1 IOC Vallecitos 0 0.0 118 0 0 18.0 118 18.0 13A SAH 0 4.4 0 0 1,330,600 106.4 0 110.8 138 Vallecitos 0 113.0 0 0 151,542 12.1 0 125.1 14A SAH 0 0.0 530 78 388,310 120.7 530 120.7 148 NAH 1 3.4 181 333 23,872 66.6 182 70.0 Continued next page City of Carisbad SEWER MASTER PLAN UPDATE 6-7 Dudek & Associates, Inc. March 2003 Table 6-3 (Continued) Sub-Interceptor Existing Units/Flow Pro, ected Future Units and Flow Ultimate System basin System SF Units Flow (gpm) SF Units MF units Bldg sqft Flow (gpm) SF Units Flow (gpm) 15A SAH 0 0.0 46 100 0 18.1 46 18.1 15B SAH 4 55.5 589 80 303,798 123.2 593 178.6 16 SAH 0 0.0 0 0 1,921,000 153.7 0 153.7 17A Vallecitos 0 0.0 383 100 2,471,000 267.3 383 267.3 178 Vallecitos 0 0.0 140 0 40,000 24.6 140 24.6 18A SAH 0 0.0 0 0 2,221,000 177.7 0 177.7 188 Vallecitos 951 157.5 148 0 41,817 26.0 1,099 183.4 19A NB 414 61.0 11 0 0 1.7 425 62.7 198 NB 176 123.1 61 78 69,520 23.5 237 146.6 19C NB 400 60.3 121 0 0 18.5 521 78.8 19D NB 447 61.5 25 0 0 3.8 472 65.3 20A Vallecitos 556 79.3 215 0 0 32.8 771 112.2 208 Buena 291 40.4 50 0 13,450 8.7 341 49.1 20C NB 221 29.9 239 24 0 39.2 460 69.1 20D NB 92 12.5 78 0 60,000 16.7 170 29.2 20E NB 2 0.3 104 0 0 15.9 106 16.2 21A NB 138 20.6 62 53 0 15.4 200 36.0 218 NB 82 21.0 123 157 0 36.2 205 57.2 21C Vallecitos 0 36.9 0 0 0 0.0 0 36.9 22A V/C 0 19.0 0 0 0 0.0 0 19.0 228 NB 137 112.8 168 0 40,780 28.9 305 141.8 24A SAH 233 31.5 0 0 0 0.0 233 31.5 248 SAH 1 20.6 32 0 0 4.9 33 25.5 25 V/C 0 0.0 130 0 0 19.9 130 19.9 Totals: 16,761 4,721 gpm 5,051 2,129 14,026,871 2,130 gpm 21,812 6,851 gpm 6.80 MGD 3.07 MGD 9.87 MGD (1) Flows from this sub-basin cun-ently discharge to Leucadia County Water District (2) Flow projections are based on the following unit flows: 220 gpd per single family unit, 160 gpd per multi-family unit, and 1,150 gpd/10,000 sqft of building area for non-residential flows. 6.5 OTHER AGENCY FLOW PROJECTIONS Ultimate flow projections from other agencies that discharge to the Carlsbad sewer system were obtained from recent planning documents. Table 6-4 lists the total projected ultimate flow to the Encina WPCF from its member agencies, and allocates the flow to the Carlsbad interceptor systems. Flows from other agencies are allocated to the same interceptor system to which existing flows are currently discharged. City of Carisbad SEWER MASTER PLAN UPDATE Dudek & Associates, Inc. March 2003 6-8 Table 6-4 EXISTING AND PROJECTED ULTIMATE ADWF TO THE ENCINA WPCF Interceptor System Existing Flows (Aug 2001) Projected Ultimate Flows Interceptor System Carlsbad Flows Ottier Agency Flows Total Flow Cartsbad Flows Other Agency Flows'' Total Ftow Interceptor System Carlsbad Flows Agency Flow Total Flow Cartsbad Flows Agency Flow Total Ftow Vista/ Carlsbad 2.55 MGD City of Vista & Oceanside 5.84 MGD 8.39 MGD 2.83 MGD City of Vista & Oceanside 9.72 MGD 12.55 MGD North Agua Hedionda 1.30 MGD — 1.30 MGD 1.07 MGD — ~ 1.07 MGD South Agua Hedionda — — ~ — 1.87 MGD — ~ 1.87 MGD Buena 0.73 MGD Buena Vista (raceway) 1.84 MGD 0.20 MGD 2.77 MGD 0.88 MGD Buena Vista (raceway) 3.31 MGD 0.60 MGD 4.79 MGD Vallecitos 0.90 MGD Vallecitos 4.28 MGD 5.18 MGD 1.54 MGD Vallecitos 11.04 MGD 12.58 MGD North Batiquitos 1.33 MGD Leucadia/ Encinitas 5.14 MGD 6.47 MGD 1.67 MGD Leucadia/ Encinitas 8.01 MGD 9.68 MGD Totals: 6.81 MGD 17.3 MGD 24.1 MGD 9.87 MGD 32.7 MGD 42.5 MGD (1) other agency ultimate flow projections obtained from ttieir most recent master planing documents From Table 6-4 it is apparent that flows from Carlsbad will increase within all existing interceptors except the NAH Interceptor. The majorify of the flow increase to the V/C Interceptor is projected to be generated by the Cify of Vista. The downstream reaches of this intercepetor convey Carlsbad flows from the NAH and SAH Intercepetors, which are not included in the flow to the V/C Interceptor in Table 6-4. In the ultimate system, it is projected that reaches VCl4 and VAl5 will convey an additional 3.9 MGD of flow from the Cify of Vista and an additional 1.9 MGD from the Cify of Carlsbad. The ultimate flows apportioned to the Buena and Vallecitos Interceptors will exceed the capacify of the existing pipelines during peak flow conditions. The Cify of Vista is planning to divert a portion of their flow from the Buena Interceptor to the Vallecitos Interceptor in the fiiture, and the VWD is planning a replacement of the Vallecitos Interceptor with increased capacify. Since the Cify of Carlsbad leases flow capacity in the Buena Interceptor and has a minority capacity ownership in the VaUecitos Interceptor, an ultunate hydraulic analysis accounting for upstream agency flows will not be performed on these Interceptors. Projected peak flows from Carlsbad are instead summarized and compared to existing capacity agreements. 6.6 ULTIMATE INTERCEPTOR SYSTEM HYDRAULIC MODEL Analysis of the ultimate interceptor system was accomplished by adding the SAH Interceptor to the existing system model. Physical data for the SAH Interceptor was obtained from the existing system GIS for portions that have already been constmcted, and available design drawings. The SAH Lift Station was evaluated assuming variable frequency drive pumping units. Interceptor discharge locations for sub- basins were re-assigned, as appropriate, to reflect planned changes to the ultimate system. The projected City of Carisbad SEWER MASTER PLAN UPDATE Dudek & Associates, Inc. March 2003 6-9 ADWF based on build-out of the sub-basins (Table 6-3) was then input to the model for intemal flows. Extemal flows from other agencies were evaluated for the V/C and NB Interceptors (Table 6-4). Hydraulic analyses were performed to determine the ability of the interceptors to convey projected peak flows. To calculate the PDWF, the dry weather peaking curves developed for the City of Vista and Leucadia/Encinitas based on existing flows (Figure 5-1) were "scaled up" to reflect the higher base loads in the ultimate system. The unit peaking curves for residential and non-residential flows within Carlsbad (Figure 5-2) were applied to the projected ultimate average flows in each sub-basin. PWWF analyses were performed on the V/C and NB Interceptor systems. The intemal and extemal defect flows, based on existing wet weather meter data, were increased by 20 percent in the ultimate system to account for aging of the pipelines and increased inflow from a larger collection system. Intemal defect flows for the NAH, SAH, and Vallecitos Interceptors, and the NB Interceptor upstream of the NB Lift Station could not be determined from existing meter data. The NAH, SAH, and upstream NB Interceptor systems were analyzed with peak dry weather flows, and evaluated based on gravity sewers flowing 75 percent full. City of Carlsbad flows were analyzed in the Buena and Vallecitos Interceptors and the peak flows compared to existing capacify rights. For the Buena Interceptor, the intemal I&I calculated for the existing system was increased by 20 percent. This same defect flow was assumed for the Vallecitos Interceptor in the ultimate analysis, which is considered a valid assumption as this pipeline ages since both interceptors share a common alignment over most of the their length. 6.7 CAPACITY ANALYSIS RESULTS Flow analysis results from the SewerCAD uhimate system model are presented graphically for each interceptor system and compared to the gravity pipeline capacities. The graphs illustrate the composite peak flow in each pipeline segment over the course of the 24-hour flow simulation. Flows and capacities are schematically illustrated according to the reach designations shown in Figure 3-1. Where lift stations are included in the interceptor, the lift station name and firm pumping capacify are indicated on the graph. 6.7.1 Vista/Carlsbad Interceptor Figure 6-3 illustrates the projected ultimate PDWF in the V/C Interceptor, and provides a comparison with the pipeline design capacity (d/D = 75%). At the upstream end of Reach VCl, the Cify of Vista and Oceanside contribute a collective projected peak flow of approximately 15.2 MGD. Between the Buena Vista and Agua Hedionda Lift stations, the V/C Interceptor collects flow from the Home Plant Lift Station and the NAH Interceptor. Flow from the SAH Interceptor is added downstream of the Agua Hedionda Lift Station at Reach VCl4. From this graph it is apparent the reaches downsfream of VCIO will need to be upsized based on fiiture peak dry weather flows. City of Carisbad Dudek & Associates, Inc. SEWER MASTER PLAN UPDATE March 2003 6-10 Figure 6-3 V/C INTERCEPTOR WITH PROJECTED PEAK DRY WEATHER FLOWS •<3 Ktx <b <b <b ^C, \ O (.fo <S? ^ <b f'b r'y r'l (-> (-N f ^ - 75% Full Capacity •Projected Peak Dry Weather Flow While the flow information presented on Figure 6-3 is informative, historical I&I rates to the V/C Interceptor are very high, and replacement sewers must be designed based on the projected PWWF. Figure 6-4 illustrates results from the PWWF analysis, and makes a comparison with existing pipeline capacities. For this analysis, a peak I&I rate of 6.1 MGD was added to Cify of Vista projected peak dry weather flows. The I&I attributed to Carlsbad, 5.6 MGD, was disfributed two different ways. One flow scenario distributes the I&I along the length of the V/C Interceptor. The other, more conservative scenario, assigns most of I&I to the upstream Reach V1, with the remainder at the confluence with the NAH Interceptor. As stated previously, it is not known how much I&I is currentiy confributed by the NAH Interceptor. Although the intemal I&I rate in the ultimate system model was increased by 20 percent over the existing I&I rate, it is noted that I&I was not included for the SAH Interceptor. Flows entering the V/C Interceptor at the upsfream end of Reach VCl 4 are therefore based on the projected peak dry weather flow from the SAH Interceptor. City of Carisbad SEWER MASTER PLAN UPDATE Dudek & Associates, Inc. March 2003 6-11 Figure 6-4 V/C INTERCEPTOR PEAK WET WEATHER FLOW ~* Full Pipeline Capacity Projected PWWF - Internal I/I applied at VCl & VC10 ' ' Proiected PWWF - Internal I/I distributed From Figure 6-4, it is apparent that the reaches downstream of VCIO, Reach VC3, and the Buena Vista and Agua Hedionda Lift Stations are not adequately sized to convey the projected PWWF. In addition, analysis results indicate that Reach VCIO, which is currently under conshuction as a 48-inch diameter pipeline, may flow full during severe storm events. 6.1.1 North Agua Hedionda Interceptor The projected ultimate ADWF for the NAH Interceptor is approximately 1.07 mgd, which is less that the existing ADWF of 1.3 MGD. The capacify of the NAH Interceptor was determined to be sufficient to convey existing flows, with the exception of several short reaches. Therefore, additional analysis of this interceptor system was not performed with ultimate system flows. A discussion of the capacify of the NAH Interceptor is provided in Section 5.3.3 of this report. City of Cartsbad SEWER MASTER PLAN UPDATE 6-12 Dudek & Associates, Inc. March 2003 6.1.2 South Agua Hedionda interceptor The projected ultimate PDWF and design capacify of the SAH Interceptor are tilustrated on Figure 6.5. The upstream sewer along El Camino Real and Sunny Creek Road (SAHTIE and SAHTIG) is also depicted in Figure 6-5, since this portion of the SAH Interceptor system will convey the most flow. As shown on the graph, there is projected to be ample capacify in the gravify interceptor system. The PDWF through the SAH Lift Station is projected to be approximately 3.0 MGD. The lift station capacity will need to be greater to convey peak wet weather flows. Figure 6-5 SOUTH AGUA HEDIONDA PEAK DRY WEATHER FLOW 12 1 1 s W 10 I ' u. 8 ra a> 9: 7 >« ra D Q. ro O 5 a c Q. £ 3 > 2 ra I SAH Lift station I —I—I—i—i—r ^ ^ c,^ cT <b^ ij^ \>^" oN" oS'"' ^ ^ x5^" <^ -<>^ -C^ <^ .<^^ <S-^ ^S^"" .v<5^ .^S-^ .v<^ .^-"^ .is^ <r =r # # # Full Pipeline Capacity 75% Full Capcity Projected Peak Dry Weather Flow 6.1.3 Buena Interceptor The sub-drainage basins served by the Buena Interceptor in the ultimate system are planned to be the same as those served in the existing system. Flows to this interceptor are projected to increase by approximately 20 percent. As discussed in Section 5.2.2 of this report, the existing flow in Table 6-4 for the Buena Interceptor is lower than current metered flows. Flows used in the ultimate system analysis for the Buena Interceptor are based on fiiture flows added to the existing meter flows, and result in a total ADWF of approximately 1.2 MGD. Figure 6-6 illustrates the projected ultimate PWWF generated by Carlsbad in the Buena Interceptor, and makes a comparison with existing capacify rights. As shown on the chart, the current leased capacify is projected to be sufficient to convey ultimate flows. City of Cartsbad SEWER MASTER PLAN UPDATE Dudek & Associates, Inc. March 2003 6-13 6 .0 Figure 6-6 PROJECTED CARLSBAD PWWF IN THE BUENA INTERCEPTOR 81 Bl B2 B2 B2 82 B2 B4 84 B4 B4 B4 B4 B5 B6 B7 B7 B8 B8 BS 6.1.4 Vallecitos Interceptor Figure 6-7 illustrates the projected ultimate PWWF generated by Carlsbad in the Vallecitos Interceptor, and makes a comparison with the existing capacify rights of 5.0 MGD. Although flows to this interceptor are projected to increase by approximately 70 percent, the current leased capacity is projected to be sufficient to convey ultimate flows, as shown on the graph. Figure 6-7 PROJECTED CARLSBAD PWWF IN THE VALLECITOS INTERCEPTOR Q 5.0 O 5 5 4.5 o u. •iS 4 0 o a. 1- 3.5 u ro Q. 5 3.0 •o CO ra 2 .5 0) _i 0) .S 2.0 u Q. > ro O 1 .5 1 .0 5 M GD Leased C a p a c ity •Carlsbad Leased Capacity •Projected U itim ate PWWF J V3 V3 V3 V4 V4 V4 V4 V4 V5 V5 V6 V6 V6 V6 V7 V7 V8 V8 City of Cartsbad SEWER MASTER PLAN UPDATE Dudek & Associates, Inc. March 2003 6-14 6.1.5 North Batiquitos Interceptor The upstream portion of the North Batiquitos Interceptor conveys only Cify of Carlsbad flows. This portion ofthe Interceptor was analyzed with the projected PDWF and compared to the design capacify of the gravify pipelines, as illustrated in Figure 6-8. As indicated on the graph, there is ample capacity in the upsfream gravity pipelines to convey the projected ultimate flows. Flow to the North Batiquitos Lift Station consists of flow from the main interceptor and the northern trunk line, Reach NBT3B. The PDWF to the lift station is projected to be 2.1 MGD (1,500 gpm). Figure 6-8 CARLSBAD PDWF IN THE UPSTREAM NORTH BATIQUITOS INTERCEPTOR ra a. t ra 9) IL o ra a ra o <D C ~ CL > re I- O NB4 The North Batiquitos Lift Station consists of two duty pumps with fixed speed drives. During peak flow periods one pumping unit is projected to operate continuously, with the second pump cycling on and off The North Batiquitos Interceptor downsfream of the lift station was analyzed with both pumps in operation. City of Carlsbad flows in this portion of the Interceptor are shown on Figure 6-9, together with the fiill gravity pipeline capacities and leased capacity in the Occidental Sewer. Based on this analysis. City of Carisbad SEWER MASTER PLAN UPDATE Dudek & Associates, Inc. March 2003 6-15 the existing leased capacify is projected to be approximately 4.0 MGD in excess of what is required to convey projected peak ultimate flows. Figure 6-9 CARLSBAD PWWF IN THE DOWNSTREAM NORTH BATIQUITOS INTERCEPTOR Q ro Q: o ro o a. o ro a re O 4) C ai a '£ > C3 NB9 NB9 Full Pipeline Capacity Carlsbad Peak Wet Weather Flow Carlsbad Leased Capacity 6.7.7 Lift Stations The projected ultimate PWWF through each of the lift stations included in the sewer interceptor system is shown in Table 6-5. Also provided in this table is a comparison with existing lift station capacities and the velocity in the lift station force mains based on the projected peak flow. For interceptor systems without existing wet weather data (gravify pipelines analyzed based on the PDWF), the PWWF at the lift station is estimated based on the general wet weather peaking factors used in the previous Master Plan. City of Cartsbad SEWER MASTER PLAN UPDATE 6-16 Dudek & Associates, Inc. March 2003 Table 6-5 PROJECTED PEAK FLOWS AT LIFT STATIONS Lift Station Name Interceptor Systern Station Capacity' Projected Ultimate Flow Force Main Diam. Max. UIL Velocity in FM (fps) Lift Station Name Interceptor Systern (gpm) (MGD) PDWF (MGD) PWWF (MGD) Force Main Diam. Max. UIL Velocity in FM (fps) Buena Vista V/C 14,000 20.16 16.2 26.0 16"&24" 9.5 Buena Vista V/C 14,000 20.16 16.2 26.0 24" 12.8 Buena Vista V/C 14,000 20.16 16.2 26.0 2-16" 144 Agua Hedionda V/C 16,000 23.04 21.2 31-33'^' 2-18" 144 Foxes NAH 2,600 3.74 1.9 2.6 12" 5.1 South Agua Hedionda SAH — — 3.0 4.2 14" 6.1 North Batiquitos NB 2,250 3.24 2.1 2.9 14" 4.7 (1) Existing duty capacity with one pump out-of-service (2) Projected PWWF flow varies depending on the distribution assumptions of l&I In the Carisbad system. (3) Existing wet weather data not available. PWWF assumed at 1.4 x the PDWF For the remaining lift stations in the sewer collection system, only the service area of the Simsbury lift Station is expected to increase significantiy. Although the Simsbury Lift Station is ultimately planned to be abandoned once a gravify line is constmcted to the V/C interceptor through LFMZ 25, it may first serve future development in the west portion of Sub-basin 7A. Based on the Cify's Growth Database, an additional 103 EDUs are planned, with a corresponding projected flow increase of approximately 16 gpm. City of Carisbad SEWER MASTER PLAN UPDATE Dudek & Associates, Inc. March 2003 6-17 CHAPTER 7 RECOMMENDATIONS Wastewater flow generated within the Cify of Carlsbad is projected to increase by approximately 45 percent over existing flows, to a projected ultimate flow of approximately 9.9 MGD by tiie year 2020 (shown previously on Figure 6-2). This chapter summarizes recommended improvements to the existing sewer interceptor system required to adequately convey, pump, freat and dispose of the projected ultunate wastewater volumes. Jomt agency agreements, capacify agreements with the Encina WPCF, potential fiiture flows from other agencies, and inflow and infiltration are also discussed relative to buildout conditions. A recommended Capital Improvement Program is provided at tiie end of the chapter with an opinion of probable constmction costs for each recommended project. 7.1 VISTA/CARLSBAD INTERCEPTOR IMPROVEMENTS The V/C Interceptor Sewer collects wastewater from the Cify of Vista and the northem and downtown areas ofthe Cify ofCarlsbad. The V/C Interceptor also coUects flow from tiie NAH Interceptor, and wiU coUect future flows from the SAH Interceptor. Approximately 2.5 miles of gravify pipeline m the V/C Interceptor are currently being replaced to increase capacify between the Buena Vista Lift Station force main and the Agua Hedionda Lagoon crossing (Reaches VC5-VC11 A), For the purposes of this Master Plan Update, this current replacement project is considered a part of the existing V/C Interceptor. Additional replacement projects are recommended to increase the capacify of the interceptor based on projected peak flows. The projected PWWF in the V/C Interceptor is shown on Figure 7-1, together with the capacify of the existing pipelme reaches and the recommended pipeline capacities. The design capacify ofthe new pipelines is calculated based on the average slope of the existing reach and a Manning's coefficient ("ri") of 0.012, assuming that the fiiture pipe will be PVC-lined. The recommended projects are summarized in Table 7-1, together with an opinion of the probable constraction cost, and discussed in the foUowing sections. It is noted that the ultimate PWWF in the V/C Interceptor projected in this Master Plan Update is slightly higher than the peak flows projected in the 1992 Master Plan Update. While the projected ultimate ADWF to the V/C Interceptor from the Cify of Carlsbad is approximately 40 percent less than the flow projected in 1997, peak flows in the V/C Interceptor are higher as a result of tiie I&I mvestigation performed in this Master Plan Update. Peak flows from the ultunate PWWF analysis in the downsfream reach of the V/C Interceptor (Cify of Vista and Carlsbad flows) are projected to be approximately 2.4 times the ADWF. The analysis performed in the 1992 Master Plan used a standard peaking equation, which resulted in a peak flow that was 2.0 times the ADWF in the downsfream reaches ofthe V/C Interceptor. City of Carisbad Dudek & Associates, inc. SEWER MASTER PLAN UPDATE 7-1 March 2003 1 5 Figure 7-1 V/C INTERCEPTOR CAPACITY WITH RECOMMENDED IMPROVEMENTS 'Design Capacity (75% full) of Recommended Pipeline Replacements 75% Full Pipeline Capacity - existing •Projected PWWF - internal I/I applied at VC1 & VC1 1 " Proiected PWWF - internal I/I distributed Table 7-1 SUMMARY OF V/C INTERCEPTOR RECOMMEND IMPROVEMENTS Reach ID Projected Ult. PWWF (MGD) Existing Pipe Replacement Pipe Unit Cost>" ($/lin. ft.) Probable Construction Cost'" Reach ID Projected Ult. PWWF (MGD) Length (feet) Avg. Slope (ft/ft) Diam. (in.) Full Capacity (MGD) Diam'^' (In.) Design Capacity (MGD) Full Capacity (MGD) Unit Cost>" ($/lin. ft.) Probable Construction Cost'" VC3 26.0 3,350 0.0020 36 20.7 42 28.5 31.6 $568.20 $ 2,570,000 BVLS'^' 26.0 --~ ~ ----$ 735,132 VC4-FM 26.0 3,840 NA 16"&24" 24 26.0 ~ $240.00 $ 1,244,000 VCl IB*"' 33.0 915 0.0008 42 18.4 54 35.6 39.0 $730.50 $ 2,900,000 AHLS'*' 33.0 ~ -~ ~ -~ --$ 6,250,000 VC12-FM 33.0 200 NA 2-18" ~ 36 33.0 ~ $360.00 $ 6,250,000 VCl 3 33.0 3,510 0.0010 42 20.5 54 39.8 43.7 $730.50 $10,200,000 VCU 36.6 5,059 0.0009 42 19.6 54 37.8 41.4 $730.50 $10,200,000 VCl 5 36.6 1,772 0.0009 42 19.6 54 37.8 41.4 $730.50 $10,200,000 (1) Required diameter with fhe existing slope to convey the design capacity with the pipeline flowing 75% full (2) Unit construction costs for gravity pipelines based on recent cost data from the 2001-2002 V/C Sewer Replacement Project. Force main unit costs are based on $10/diameter inch. (3) Opinion of probable constmction costs are order of magnitude planning costs. Costs exclude engineering, administrative, environmental and legal costs and include a 35% construction contingency. (4) Replacement of this reach will include a new bridge crossing over the Agua Hedionda Logon. The cost includes an estimated cost for the bridge of $1,744,000 (developed by W. Koo & Assoc. in the April 2001 Design Report) (5) Lift station costs include both capacity increase and rehabilitation costs, as defined in the City's current CIP. AH Lift Station upgrade based on Krieger & Stewart 2000 Preliminary Design Report, which includes replacement of the FM. City of Cartsbad SEWER MASTER PLAN UPDATE 7-2 Dudek & Associates, Inc. March 2003 7.1.1 Upper V/C Interceptor Recommended Improvements Figure 7-2 illustrates the recommended capacify improvements to the upper V/C Interceptor. Recommended pipeline diameters are shown for the replacement pipelines. In addition to the gravify pipeline replacement recommended for Reach VC3, capacify improvements are recommended for the Buena Vista Lift Station and force main. Pumping units were last replaced at the Buena Vista Lift Station in 1994. The reported firm capacify of tiie lift station is 14,000 gpm, and the projected uhimate PWWF at the station is approximately 18,000 gpm. The capacify of the Buena Vista Lift Station has never been confirmed due to existing downsfream capacify limitations. Because of tiie long length of the force main (approximately 4,000 feet) and high pipeline velocities with projected ultimate flows, it may be possible to obtain the required increase in station capacify with the existing pumps and a larger forcemain. The existing Buena Vista Lift Station force main (Reach VC4) consists of parallel pipelines (24- and 16-inch diameter) for most of its lengtii. It is recommended that a new 24-inch diameter force main replace the 16- inch force main and parallel the existmg 24-inch force main for its entire length. In addition to increasing the station capacity, the new parallel force main wUl reduce peak velocities and increase reliabilify. 7.1.2 Lower V/C Interceptor Recommended Improvements Figure 7-3 illusfrates the recommended capacify improvements to the lower V/C Interceptor. It is recommended that Reach VCl IB and Reaches VCl3 through VCl5 be replaced with a 54-inch diameter pipeline. This pipe size assumes that the existing flat sections in Reach VCl5 can be eluninated in the new design, and the pipeline slope for Reaches VC14 and VC15 wiU be a minimum of 0.09 percent. If the pipeline wUl have a slope of less tiian 0.09 percent, a 60-inch diameter pipeline wiU be required for Reaches VC14 and VCl5 to satisfy City design criteria. It is recommended tiiat the capacify of the Agua Hedionda Lift Station be increased to a minunum of 33 MGD (23,000 gpm), which is the projected PWWF through the station. A new 36-inch diameter force main is also recommended to replace the existing paraUel 18-inch diameter force mains (Reach VCl2). There are several deficiencies with the existing Agua Hedionda Lift station, including an imdersized wet weU, lack of fiiU operational redundancy, insufficient space around the pumping units, and problems related to the age and general condition ofthe station. A Preliminary Design Reportfor Agua Hedionda Lift Station Upgrade, dated March 7, 2000 was prepared for the Cify. Recommendations from the report include replacement ofthe existing lift station with the exception of the emergency generator buUding. The recommended project includes five new pumpmg units for a firm pumping capacity of 30 MGD, and a new headworks, wet well, confrol bmlding, 2.5 MG emergency storage basin, and 36-inch diameter force main. As tiie resuh of tiiis Master Plan Update analysis, the design flow tiirough this station should be increased from 30 MGD to at least 33 MGD. City of Carisbad Dudek & Associates, Inc. SEWER MASTER PLAN UPDATE 7- 3 March 2003 CITY OF OCEANSIDE UPGRADED BUENA VISTAl |VC3 LIFT STATION CAPACITY = 18,000 GPM _J SEWER SERVICE AREA BOUNDARY INTERCEPTOR SEWER — RECOMMENDED PROJECT — RECOMMENDED FORCEMAIN PROJECT GRAVITY SEWER kir.. . REACH DESIGNATION & '-^^ ' EXISTING DIAMETER FIGURE 7-2 UPPER V/C INTERCEPTOR RECOMMENDED IMPROVEMENTS DUDEK & ASSOCIATES. LNC. 03-2003 Cai1sbail702.mxd I NAH4 - iel AGUA 24-: UPGRADED/RELOCATED' AGUA HEDIONDA LIFT STATION 012-181 HEDIONDA LAGOON «OAO 1"=2000' LEGEND ^3 SEWER SERVICE AREA BOUNDARY INTERCEPTOR SEWER RECOMMENDED PROJECT RECOMMENDED FORCEMAIN PROJECT — GRAVITY SEWER ^— FORCEMAIN PALOMAR AIRPORT ROAD V8 - 42-1 VC15 NEW DIAMETER: S4"| ENCIN/i WPCF CO-"" FIGURE 7-3 LOWER V/C INTERCEPTOR RECOMMENDED IMPROVEMENTS DUDEK & ASSOCUTES, INC. I 03-2003 Cailsba(1703.m)cd 7.2 SOUTH AGUA HEDIONDA INTERCEPTOR IMPROVEMENTS Most of the South Agua Hedionda Interceptor has been constmcted. The remaining portions of the SAH Interceptor yet to be installed are the SAH Lift Station and forcemain. The force main will have an approximate length of5,380 feet and be constmcted m the future alignment of Caimon Road. A gravity sewer will be constmcted with the forcemain that will connect with a gravity line in Faraday Road and convey flows from the Faraday Busmess Park and to the SAH Lift Station. After completion of these projects, the two Faraday Lift Stations and the Kelly Lift Station will be removed. The recommended sizes for the remaining the SAH Interceptor projects are illustrated on Figure 7-4. 7.3 LIFT STATION IMPROVEMENTS A capacity analysis of the lift stations included in the major interceptor systems was performed and documented in Section 6.7.7 of this report. Capacity improvements based on projected ultimate peak flows are recommended for the Buena and Agua Hedionda Lift Stations. A detailed survey of the lift stations with respect to the condition, code compliance, standby power and capacity was performed as part of the 1997 Master Plan Update. A summary of the pertinent recommended improvements is provided in Table 7-2. For each station, the installation of gas detectors to monitor for hydrogen sulfide and other combustible gases was recommended. This is a requirement of existing codes included in Titie 8 of the Califomia Code of Regulations and the National Fire Protection Association Article 820. Continuously operating ventilation fans and airflow switches were also recommended for code compliance. It was recommended that an alarm be added for ventilation fan failure. Each of the station wet wells was found to have a mercury float that needs to be modified/changed to meet the requirement of a Class 1, Division 1 section of the National Elecfrical Code. Table 7-2 LIFT STATION RECOMMENDED IMPROVEMENTS Construction/ RECOMMENDED IMPROVEMENT Lift Station Name Rehabilitation Gas Ventilation Alarms stanaoy Generator Connector Wiring Float Switch Date Detectors Modifications Alarms stanaoy Generator Connector Repairs Modifications Terramar 1972 X x x x X Chinquapin 1959/2001 X x X Home Plant 1963/1991 X x X X Gateshead 1985 X x X X Vancouver 1981 X X x X X Simsbury 1985 X x X X Villas 1983 X x X Woodstock 1983 X X X X North Batiquitos 1997 x X La Golondrina 1981 x x x x X X City of Carisbad SEWER MASTER PLAN UPDATE 7-4 Dudek & Associates, Inc. March 2003 1"=2000' LEGEND ^2 SEWER SERVICE AREA BOUNDARY INTERCEPTOR SEWER RECOMMENDED PROJECT RECOMMENDED FORCEMAIN PROJECT FIGURE 7-4 SOUTH AGUA HEDIONDA INTERCEPTOR RECOMMENDED IMPROVEMENTS .JiSSOOATES, INCl 03-2003 Car1sbad704.mxd 7.4 POTENTLU:. FLOWS FROM OTHER AGENCIES Currently, interceptors owned or joinfly owned by Carlsbad convey flows from the City of Vista, fhe City of Oceanside (through tiie City of Vista connection), tiie LCWD, and the Encinitas Sanitary Division of the City of Encinitas (through the LCWD connection). Future opportunities to convey additional flows were evaluated in this Master Plan Update. The City of Oceanside had previously expressed a desire to convey flows from their Leisure and Lake Lift Stations into an eastward extension ofthe SAH Interceptor. The trunk sewer extension, previously identified as SAHT2A in tiie 1992 Master Plan, was located in an area that is now designated as open space. City staff have stated that it is highly unlUcely that tiiis truak sewer would ever be constracted, and these additional flows from Oceanside were not included in the ultimate flow projections. Also, the City of Vista no longer desires to convey flows by gravity from the Raceway Lift Station service area to a separate eastward extension of the SAH Interceptor. As a resuh of this and additional environmental consfraints, the previously planned trahk sewer, identified as Reaches SAHTIA-ID m the 1992 Master Plan, wiU no longer be constracted. Wastewater flows from Sub-basins 18A and 16 wiU now be pvunped and discharge to a downsfream location on the SAH Interceptor. In the far southeast comer of the City ofCarlsbad service area, one possible future aimexation may occur that would affect wastewater flows. Wastewater from Carlsbad Tract 93-04 (28 units) currently flows to the LCWD Meadows HI Pump Station. Wastewater from these units will flow by gravity into the Vallecitos Interceptor once a gravity pipeline is constmcted. When tiie gravity system is in place, tiie LCWD may want to de-annex 68 units within its boundary, which wou ld aUow the Meadows III Pump Station to be abandoned. There is projected to be ample capacity in the Vallecitos Interceptor for these additional flows. 7.5 JOINT TRANSMISSION SYSTEMS The District shares ownership or leases capacity in several facilities with the City of Vista, the Buena Sanitation District, the Vallecitos Water Disfrict, the Leucadia County Water District and Encmitas Sanitary Division of the City of Encinitas. These facUities include the V/C Interceptor, the Buena Interceptor, the Vallecitos Interceptor and the Occidental Sewer. The following discussions provide an overview of these facilities relative to projected ultimate wastewater flow conditions. Vista/Carlsbad Interceptor. The Vista/Carlsbad Interceptor ownership percentages and capacity rights from the 2001 draft agreement with the City of Vista are provided in Table 3-1 of this report. Based on the agreement, Carlsbad has a 43.9% ownership in the downsfream reach of the V/C Interceptor (VCl5). Projected flows for Carlsbad are now lower, and ttie percentage of flow for Carlsbad in this reach is now estimated at 37.2%. It is recommended that a new agreement be negotiated based on the updated flow projections in this Master Plan Update. City of Carisbad Dudek & Associates, Inc. SEWER MASTER PLAN UPDATE 7- 5 March 2003 Buena Interceptor. The City of Carisbad leases capacity in tiie Buena Interceptor. The existing lease agreement was last modified in 1987 to lease an additional 0.8 MGD of capacity. It is estimated tiiat Carisbad wiU not require any additional capacity in this interceptor to convey projected ultimate flows. It is noted that the existing Buena Interceptor does not have the capacity to convey bmldout flows based on ultimate flow projections for the BSD and the City of Vista Raceway Basin. The City of Vista mcludes a project in tiien 2001 Master Plan to constmct a new force main from the Buena and Raceway Lift Stations to the Vallecitos Interceptor. Vallecitos Interceptor. The City of Carlsbad cuirently leases 5.0 MGD of capacity in the Vallecitos Interceptor. City ofCarlsbad ultunate peak flows in this interceptor are projected to be less than 3.5 MGD. The existing interceptor does not have tiie capacity to convey buildout flows forthe VWD and future flows from the BSD and the City of Vista Raceway Basin. The VWD plans to replace tiie existmg VaUecitos Interceptor with a larger capacity interceptor. Based on projected ultunate flows, Carlsbad could reduce their leased capacity to approxunately 4.0 MGD. Occidental Sewer. The Occidental Sewer is jointly owned by tiie City of Carlsbad, the ESD and tiie LCWD. Carlsbad's current ownership capacity, which is estimated to be approximately 8.5 MGD, is projected to be approxunately 4.0 MGD m excess of what is required to convey tiie ultunate PWWF. The LCWD projects that they wiU need to acquire an additional 1.6 MGD of conveyance capacity in tiie Occidental Sewer in then most recent Master Plan. It is recommended tiiat ttie ownership capacities defmed in tiie 1972 Occidental Pipeline Agreement be updated based on current flow projections. 7.6 TREATMENT CAPACITY REQUIREMENTS Wastewater generated witiiin the City of Carlsbad service area is coUected and conveyed to tiie Encina Water Pollution Confrol FacUity (WPCF) for freatment and subsequent disposal. Carisbad currently owns a total freatinent capacity of 9.24 MGD in the Encina WPCF, and has requested additional capacity to total 10.26 MGD in tiie planned Encina WPCF Phase V expansion. Existing ADWF generation is approximately 6.8 mgd. Based on projected wastewater production increases, the City of Carlsbad is projected to generate an average dry weather volume of approximately 9.87 MGD at buildout, which is anticipated to occur by the year 2020. The requested treatment capacity is approximately 0.4 MGD, or 4 percent greater than the projected ultimate flows. However, should the "per capita" water usage of customers decrease or increase m the fiiture, the projected freatment capacity surplus would likewise be reduced or increase. As a policy matter, the Board of Directors needs to establish the standard for redundancy that it believes pmdent for treatment capacity at the EWA. The estabUshed redundancy standard wUl influence the final decision regarding the City's participation in fiiture expansion projects at the EWA facUity. City of Carisbad Dudek & Associates, I nc. SEWER MASTER PLAN UPDATE 7- 6 March 2003 7.7 OCEAN OUTFALL CAPACITY Wastewater tiibutary to the Encina WPCF is freated to secondary standards and discharged to the Pacific Ocean through tiie Encina Ocean OutfaU. Capacity rights in the outfaU are based on tiie PWWF. This outfall facility has an estimated capacity of 104.9 MGD. The District owns 24.32 percent of tiie available capacity, or 25.51 MGD. Because flows to the Encina WPCF from tiie City of Carisbad are determined by subfracting upsfream agency flows, tiie peak flow contribution from Carlsbad cannot be easily determined from meter records. In the ultimate system hydrauUc model, approximately 6.9 MGD of peak I/I generated withm Carlsbad was included in tiie model. This flow rate is based on historical flow data from storm events and an assumed I/I mcrease of twenty percent to account for aging ofthe pipelines and expansion ofthe collection system. By removing aU flow from upsfream agencies m the model, the ultunate PWWF to the Encina WPCF from the City of Carisbad is estimated to be approximately 25.0 MGD. The projected PWWF is approximately 2.5 tunes the ADWF and is just under tiie City of Carlsbad's existing outfaU capacity rights. Therefore no change is recommended to Carlsbad's proportion of the outfall capacity. 7.8 INFLOW AND INFILTRATION STUDY Flow increases in the V/C Interceptor during storm events are very high due to I&I from both Vista and Carlsbad, which can be observed from existing flow records (see Appendix C). Instantaneous storm water flows origmating in tiie Carlsbad portion ofthe V/C Interceptor can be estimated from subfracting Vista Meter flows from flows at the Encina WPCF. However, there is no fiirther data to detemiine the primary locations of the storm water ingress. Pipelines along the Buena Vista Lagoon, the low-lying downtown area, and pipelines in the NAH Interceptor along tiie Agua Hedionda lagoon are considered lUcely sources. A detailed I&I study is recommended to locate the I&I sources, estimate the volume increase due to prolonged storm water induced infiltration, and recommend improvements to reduce the flows. In the absence of such detailed information, the I/I rate used in the ultimate system hydraulic analysis was calculated based on the foUowing procedure: • l/l rates were determined from recorded EWA meter data from the storm event on November 24,2001, in which 1.3 inches of rain fell in 4 hours. • The measured l/l was added to the PDWF, so that peak storm flows coincide witii tiie peak daily flow throughout the interceptor system. • An additional infiltration rate of 3.0 MGD was added to tiie upsfream reach ofthe V/C Interceptor. This flow rate is based on an analysis of Vista meter records, and accounts for the increase in infiltration that would occur in the Vista system if several severe storms had preceded the November 2001 storm. • Existing I/I flows as determined from the Enema meters were mcreased by 20 percent in the ultimate system analysis to account for aging of the pipelines. It is noted tiiat a much more severe storm in the future could potentially result m higher peak flows than what are assumed for this analysis. Conversely, an aggressive program to identify and reduce the volume of I&I could result m reduced peak flows in the fiiture. City of Carisbad Dudek & Associates, Inc. SEWER MASTER PLAN UPDATE 7- 7 March 2003 7.9 RECOMMENDED CAPITAL IMPROVEMENT PROGRAM Improvement projects identified for tiie Capital Improvement Program (CIP) are summarized in Table 7-3. The projects are arranged mto three groups. The first group of projects includes improvements to the sewer collector system and rehabilitation projects. These projects were updated from the City's 2002-2003 CIP based on discussions with City staff. The next group consists of mterceptor capacity projects, which were identified from the hydraulic analysis performed as part of tiiis Master Plan Update. The last group of projects are for improvements at the Encina Water Pollution Confrol Facility, which were also defined in the City's 2002-2003 CIP. Table 7-3 includes a planning level estimate of probable constraction costs. Costs should be considered relative to tiie 2002 Engineering News Record Constiiiction Cost Index (ENR CCI) of6538. Cost estimates for the Encina WPCF projects and most of the collector system projects were obtained from tiie City's 2002- 2003 CIP. It is noted that costs identified for V/C Interceptor capacity improvements represent tiie total cost, although a portion of these costs will be shared by tiie City of Vista. The costs for tiie Encina WPCF projects represent the City's pro-rated share for the projects. City of Carisbad Dudek & Associates, Inc. SEWER MASTER PLAN UPDATE 7- 8 March 2003 Table 7- 3 RECOMMENDED SEWER CAPITAL IMPROVEMENT PROGRAM '''^IcT^* 1 Description/Location Project Type Size/Quantity Probable Constr. Cost COLLECTOR SYSTEM & REHABILITATION PROJECTS: 1 Avenida Encinas Gravity Sewer - new sewer along north side of Lanakai Mobil Home Park to reduce odors new gravity sewer 1000' of 8" pipeline $ 175,000 2 North Agua Hedionda Interceptor Rehabilitation - West Segment (Cove Dr. to Hoover St.) - rehab manholes, new access road, erosion protection, minor sewer realignment, EIR, construct mitigation site rehab manholes, new access road, sewer realignment 19 manholes 700' of 24" pipeline $ 3,629,000 3 North Agua Hedionda Interceptor Rehabilitation - East Segment (ECR to Kelly Dr.) - replace/rehabilitate manholes rehab/replace manholes 21 manholes $ 620,000 4 North Agua Hedionda Trunk Sewer Replacement (Reach NAHT1A)- Tamarack Av. from ECR to Calavera Hills Treatment Plant replace FM with gravity sewer 5000' of 8" pipeline $ 1,533,000 5 North Batiquitos Interceptor Rehabilitation - MH Rehab & new access road from ECR west to NB Lift Station access road & MH rehab ~ $ 1,000,000 6 El Camino Sewer - Construct gravity sewer in ECR from Chestnut Av. To Tamarack Av. new gravity sewer 4200' of 8" pipeline $ 420,000 7 Sewer Lift Stations Repairs/Upgrades - Terramar, Villas and Gateshead Lift Stations Lift Station Upgrades — $ 235,000 8 Remove Forest Lift Station and construct gravity sewer using microtunelling construction new gravity sewer 1400' of 8" pipeline $ 800,000 9 Home Plant Lift Station - replace pumps, upgrade wetwell, manifold piping, ventilation system, and reconstnjct influent gravity sewer L.S. Improvements & gravity sewer 260'of 15" pipeline $ 585,000 10 Remove LCWD La Costa Meadows Lift Station and construct gravity sewer new gravity sewer 600' of 8" pipeline $ 175,000 11 Remove La Golondrina Lift Station and construct gravity sewer new gravity sewer 1000' of 8" pipeline $ 150,000 12 Poinsettia Lift Station Odor and Noise Abatement L.S. rehab — $ 221,800 13 Sewer Line Refurbishment/Replacement - replace or refurbish sewer lines older than 30 years replace/refurbish gravity sewers — $ 7,868,000 14 Vista/Carlsbad Interceptor Rehabilitation Reaches VCl and VC2 - line pipelines and rehab manholes line sewers & rehab manholes 9,430'of 36" pipeline 25 manholes $ 377,000 continued next page City of Carisbad Sewer Master Plan Update 7-9 Dudek & Associates, Inc. March 2003 Table 7- 3 (continued) Project ID Description/Location Project Type Size/Quantity Probable Cotistr. Cost COLLECTOR SYSTEM & REHABILITATION PROJECTS (continued): 15 Gateshead Lift Station -remove station & construct new gravity sewer L.S. replacement with gravity sewer 200" of 8" pipeline $ 60,000 16 Vancouver Lift Station -remove station & construct new gravity sewer L.S. replacement with gravity sewer 300' of 8" pipeline $ 60,000 17 Simsbury Lift Station -remove station & constmct new gravity sewer L.S. replacement with gravity sewer 500' of 8" pipeline $ 100,000 18 Villas Lift Station -remove station & construct new gravity sewer L.S. replacement with gravity sewer 2000' of 8" pipeline $ 270,000 19 Woodstock Lift Station -remove station & construct new gravity sewer L.S. replacement with gravity sewer 400' of 8" pipeline $ 80,000 20 Faraday #14 (Upper) Lift Station - remove station & connect to existing gravity sewer L.S. replacement with gravity sewer ~ $ 30,000 21 Faraday #10 (Lower) Lift Station - remove station & connect to existing gravity sewer L.S. replacement with gravity sewer — $ 30,000 22 North Batiquitos L.S. Modifications- new gas detectors, ventilation system, odor control, improved pump access, wiring, & float switch L.S. rehab — $ 500,000 23 Carlsbad Trunk Sewer Reaches VCTIA, VCTIB, VCTIC - Convey flows from Vancouver and Simsbury Lift Station service areas through LFMZ25 to the V/C Interceptor (see related projects 16 & 17) new gravity sewer 2000' of 8" pipeline $ 150,000 24 Master Plan Update - update of sewer MP and CEQA approval prepare reports ~ $ 305,000 25 Sewer Monitoring Program - monitor sewer flows in pipelines and at lift stations monitor flows ~ $ 600,000 26 Sewer Access Hole Rehabilitation - replace or refurbish manholes older than 30 years rehab/replace manholes -$ 2,800,000 27 Sewer Connection Fee Update prepare report ~ $ 15,000 Collector System & Rehabilitation Projects Subtotal $ 22,789,000 continued next page City of Cartsbad Sewer Master Plan Update 7-10 Dudek & Associates, Inc. March 2003 Table 7- 3 (continued) Project ID Description/Location Project Tvoe Size/Quantity Probable Constr. Cost INTERCEPTOR CAPACITY PROJECTS: 28 Vista/Carlsbad Interceptor Reach VC3 - capacity upgrade upstream of the Buena Vista Lift Station interceptor replacement 3,350' of 42" pipeline $ 2,570,000* 29 Buena Vista Lift Station - capacity increase, control system upgrade, new back-up generator L.S. rehab Lift Station capacity = 26 MGD $ 735,000* 30 Buena Vista Lift Station Force Main (VC4) - replace existing 16" pipeline with 24" pipeline to provide dual 24" FMs & increase capacity new force main 3,840' of 24" force main $ 1,244,000* 31 Vista/Carlsbad Interceptor Reach VC11B - upgrade capacity and constmct new bridge crossing over the Agua Hedionda Lagoon interceptor replace- ment & new bridge 915' of 54" pipeline $ 2,900,000* 32 Agua Hedionda Lift Station and Force Main VCl 2 - rehab lift station and constmct new force main L.S. rehab & new force main Lift station capacity = 36 MGD 200' of 36" force main $ 6,250,000* 33 V/C Interceptor Reaches VC13, VC14 & VC15 - Increase interceptor capacity from the AH Lift Station to Encina WPCF interceptor replacement 3510' of 54" pipeline 6,831' of 60" pipeline $ 10,200,000* 34 South Agua Hedionda Lift Station and Force Main - construct lift station, force main and gravity sewer in Cannon Rd., remove Kelly Lift Station NewLS., FM& gravity sewer Lift Station capacity = 4.2 MGD 5,380" of 14" force main 2,568' of 12" gravity pipeline $ 8,827,000 Interceptor Capacity Projects Subtotal $ 32,726,000 ENCINA WATER POLLUTION CONTROL FACILITY PROJECTS: 35 Encina WPCF Building Improvements improve building — $ 1,787,000 36 Capital Acquisitions - Unit 1 acquisitions $ 3,415,000 37 Capital Planning/Services planning — $ 1,910,000 38 Cogeneration Project - upgrade of the electrical generators facility upgrade — $ 581,000 39 Flow Equalization Project - construct tank for peak effluent flows construct tank ... $ 8,189,000 40 Phase IV Expansion - Debt Service on Phase IV plant expansion debt service ~ $ 13,082,000 41 Phase V Expansion - expand plant capacity for buildout conditions TP expansion — $ 11,693,000 42 Phase V Expansion - Interim capacity improvements TP expansion — $ 222,000 43 Plant Rehabilitation machinery rehab — $ 2,909,000 44 Pump Station Interfaces - develop active flow monitoring system report ~ $ 60,000 45 Technology Master Plan report — $ 1,161,000 Encina WPCF Projects Subtotal $ 45,009,000 CAPITAL IMPROVEMENT PROJECT TOTAL = $ 100,524,000 * Costs for V/C Interceptor capacity improvememnts includes Vista's share of City of Cartsbad Sewer Master Plan Update 7-11 Dudek & Associates, Inc. March 2003 CHAPTER 8 SEWER CONNECTION FEE UPDATE The City of Carlsbad has historically charged connection fees to provide sewer service to its new customers. The fees pay for the planning, design and constraction of capacity improvements and/or new facilities required for the conveyance and freatment of sewage. Under Califomia State law, connection fees must be based on relevant capital costs. This chapter provides an updated basis for sewer coimection fees based on growth projections and capital improvement projects identified to serve future development. A cash flow analysis is performed with the updated connection fee from a starting date of October 1,2003 through buildout, which is projected to occur by 2020. 8.1 BACKGROUND Sewer connection fees are used to generate revenue to constmct sewer infrastmcture needed to support new development. Assembly Bill 1600 was incorporated into the Califomia Govemment Code imder Title 7, Division 1, Chapter 5: "Fees for Development Projects", effective 1989. Chapter 5 states that any fee imposed by a local agency must show that the fee wiU be used only for purposes related to the service for which the fee is assessed. The law requires that the City of Carlsbad: 1) identify the purpose of the fee, 2) identify the use for which the fee is to be put, 3) show a relationship between the fee's use and the type of development project on which the fee is imposed, and 4) show a relationship between the need for the facility and the type of development project on which the fee is imposed. This chapter provides the basis for coimection fees needed to satisfy Califomia law. The current sewer connection fee was developed in 1990 as part of the "Capacity Fee Update to the 1987 Master Plan of Sewerage". The fee is based on the Equivalent Dwelling Unit (EDU) method. An EDU is a imit of measure for the sewage generated from particular buildmgs, stmctures or uses. One EDU is equal to an approximation of the amount of sewage generated by an average single-family residence. The City uses a formula to determine the EDU's for other residential, commercial and industrial users. The sewer connection fee is adjusted annuaUy, effective July 1*', according to the Engineering News Record Los Angeles Constmction Cost Index. The 2002-2003 sewer connection fee is $2,060 per EDU. In the Cify of Carlsbad, many sewer projects are paid for by Sewer Benefit Area (SBA) Fees. These developer-paid fees provide direct funding for specific projects. The sewer benefit area fee program was originally approved by the Cify Council on January 15, 1991. The SBA fee is collected with the issuance of building permits within defined sewer benefit areas. Some developments are conditioned to constmct specific facUities prior to or concurrent with the issuance of building permits. In these cases, reimbursement is given for actual costs through the SBA fee. A SBA fee program has been established to pay for portions of the South Agua Hedionda (SAH) Interceptor. The SAH Interceptor system is therefore considered to be "developer funded". This project and other projects constmcted with SBA fees are not included in the coimection fee calculations. City of Carisbad Dudek & Associates, Inc. SEWER MASTER PLAN UPDATE 8-1 July 2003 8.2 GROWTH PROJECTIONS The total number of fiiture users must be estimated to calculate connection fees. The City of Carlsbad Growth Database is used in this Master Plan Update to detemiine the number of fiiture users and project the ultimate sewer flow for the capacify analysis (documented in Chapter 6, Section 6.3). Parcels in the Growth Database are assigned to one of 25 Local Facilify Management Zones (LFMZ), illustrated previously on Figure 1-3. For the connection fee update, an updated version of the Growth Database is used to determine the number of fiiture users. In the updated Growth Database, fiiture users are based on development that is projected to occur after October 1, 2003. Growth data in the updated Growth Database consists of the number of projected residential units and the estimated building area for commercial and indusfrial parcels at build-out. Sewer connection fees are currently assessed based on Equivalent Dwelling Units (EDUs). By definition, one EDU will generate the equivalent amount of sewage as an average single-family residence, which is estimated to be 220 gallons per day (gpd). EDU conversions for other types of development are defined in Table 13.10.020-c of the Carlsbad Mimicipal Code. For commercial developments, the gross floor area of the buUding in square feet (sqft) is divided by 1,800 to obtain the number of EDUs. This is equivalent to a sewage generation rate of 1,225 gpd per 10,000 sqft of building area or 5.6 EDUs/10,000 sqft. For industrial developments the building area is divided by 5,000, which is equivalent to a sewage generation rate of 440 gpd per 10,000 sqft of building area, or 2 EDUs/10,000 sqft. The projected fiiture EDUs within the City of Carlsbad Sewer Service Area after October 1, 2003 are summarized in Table 8-1. Table 8-1 PROJECTED FUTURE EDUs WITHIN THE SEWER SERVICE AREA Future Development Future Development LFMZ Residential Building Area (sqft) EDUs* LFMZ Residential Building Area (sqft) EDUs* Units Commercial Industrial Units Commercial Industrial 1 689 1,016,581 0 1,254 15 550 275,000 0 703 2 140 39,656 0 162 16 0 0 1,413,522 283 3 12 128,551 20,000 87 17 598 268,000 2,170,000 1,181 4 40 0 0 40 18 0 30,000 2,196,000 456 5 0 0 2,496,687 499 19 84 223,637 0 208 7 705 30,000 0 722 20 497 70,750 0 536 8 256 6,000 0 259 21 392 0 0 392 9 1 411,500 0 230 22 222 84,780 0 269 10 489 0 0 489 24 30 0 0 30 13 0 1,109,692 200,000 656 25 130 0 0 130 14 960 0 0 960 Totals: 5,795 residential units 12,190,356 sqft of building area 9,547 EDUs * Non-residential EDU conversions are: commercial = building area/1800, industrial = building area/5000 City of Cartsbad SEWER MASTER PLAN UPDATE 8-2 Dudek & Associates, Inc. July 2003 8.3 CAPITAL COSTS FOR CAPACITY IMPROVEMENTS The purpose of the sewer connection fee is to pay for growth related capacify improvements. All of the wastewater generated within tiie Cify of Carlsbad Sewer Service Area is freated at the Encina WPCF. The connection fee therefore recovers the cost of capital improvements and expansions to the sewer interceptor system and the Encina Water Pollution Confrol Facilify (WPCF). The basis of improvement projects for the connection fee is the Capital Improvement Program (CIP) previously identified in Table 7-1 of this Master Plan Update. The CIP recommends improvements to the sewer interceptor system and the Enema WPCF that wUl be needed to support the build-out population of the Sewer Service Area, including replacement of existing facilities and maintenance-related projects. However, only the capacify-related projects identified to accommodate fiiture growth are included in the connection fee calculations. In the Cify of Carlsbad, developers provide direct fimding for many specific projects through Sewer Area Benefit Fees. These projects, which include constmction of tiie Soutii Agua Hedionda Interceptor, pump station and force mam, are not included in the sewer connection fees. The capacify related capital improvement projects required for fiiture development and an estimate of probable costs are summarized m Table 8-2 for the connection fee update. Also shown in this table is the proposed project phasing. Project costs reflect future plaimed expenditures based on the Cify of Carlsbad 2003-2004 Capital Improvement Program, which exclude fiinds appropriated for the 2002-2003 fiscal year. Projected costs for projects that are currently active wUl therefore differ from the CIP costs mcluded in Table 7-1, which are based on the 2002-2003 CIP. Project costs Usted m Table 8-2 for improvements to tiie Vista/Carlsbad Interceptor (project numbers 28- 33) reflect only the Cify of Carlsbad's cost share. Carlsbad's cost share is based on the capacify rights defined in Exhibit B of the Febmary 8, 2000 Revised Joint Sewage System Agreement with the Cify of Vista (provided in Table 3-1 of this Master Plan Update). Costs for projects 28 through 30 are based on a 10.4 percent ownership, projects 31 and 32 are based on a 30.9 percent ownership, and project 33 is based on a 43.9 percent ownership. Encina WPCF project costs are based on the Cify of Carlsbad's current capacify ownership of tiie Enema WPCF, as documented in the Febmary 2000 Revised Basic Agreement. The total cost of projects to be funded from coimection fees is estimated at approximately $31,297,000. 8.4 CONNECTION FEE CALCULATIONS A cost per EDU for sewer service can be determmed from the CIP costs and the projected number of fiiture users, which has been estimated from available planning data. Because the actual number of imits eventually constracted may vary, the estimate of fiiture sewer EDUs is reduced by 10 percent in the calculation of sewer connection fees. This unit reduction is considered a "safety factor" to ensure that the necessary fees wiU be coUected even if the Sewer Service Area is not completely buildout as planned. City of Carisbad Dudek & Associates, Inc. SEWER MASTER PLAN UPDATE 8-3 July 2003 Table 8-2 CAPITAL IMPROVEMENT PROJECTS FOR THE SEWER CONNECTION FEE UPDATE - CIP NO. MASTER PLAN PROJECT DESCRIPTION/LOCATION PROJECT TYPE ESTIMATED COST FUTURE YEAR BUDGET AMOUNTS - CIP NO. MASTER PLAN PROJECT DESCRIPTION/LOCATION PROJECT TYPE ESTIMATED COST YEAR1 2003-2004 YEAR 2 2004-2005 YEAR 3 2005-2006 YEAR 4 2006-2007 YEARS 2007-2008 YEAR 6-10 200^-2013 BUILDOUT 2014-2020 24 Master Plan Update and CEQA approval for CIP prepare report $ 305,000 $ 305,000 25 Sewer Monitoring Program - monitor flows in pipelines and at lift stations monitor flows $ 340,000 $ 20,000 $ 20,000 $ 20,000 $ 20,000 $ 20,000 $ 100,000 $ 140,000 27 Sewer Connecfion Fee Update prepare report $ 15,000 $ 15,000 28 Vista/Carlsbad Interceptor Reach VC3 - capacity upgrade upstream of the Buena Vista Lift Station interceptor replacement $ 267,000* $ 267,000 29 Buena Vista Lift Station - capacity increase, control system upgrade, new back-up generator L.S. rehab $ 233,000* $ 233,000 30 Buena Vista Lift Station Force Main, VC4 - replace 16" pipeline with 24" pipeline to provide dual 24" force mains & increase capacity new force main $ 129,000* $ 129,000 31 Vista/Carlsbad Interceptor Reach VC11B - upgrade capacity & construct new bridge crossing over the Agua Hedionda Lagoon interceptor replacement & new bridge $ 896,000* $ 896,000 32 Agua Hedionda Lift Station and Force Main, VC12 - rehab lift station, increase capacity and construct new force main L.S. rehab & new force main $ 1,931,000* $ 348,000 $1,583,000 33 V/C Interceptor Reaches VC13, VC14 & VC15 - Increase interceptor capacity from the AH Lift Station to the Encina WPCF interceptor replacement $ 4,478,000* $ 224,000 $2,060,000 $2,194,000 40 Encina Phase IV Expansion - debt service on Phase IV plant expansion debt service $ 11,203,800 $ 936,300 $ 939,600 $ 936,400 $ 933,900 $ 935,500 $ 4,665,500 $ 1,856,600 41 Encina Phase V Expansion - expand plant capacity for buildout conditions TP expansion $ 11,499,000 $11,499,000 TOTALS: $ 31,296,800 $1,189,300 $13,030,600 $4,866,400 $3,147,900 $955,500 $6,110,500 $1,996,600 ' Cost for v/c Interceptor projects Is the City of Carlsbad's share based on capacity rights defined in Exhibit B of the 2/8/2000 Revised Joint Sewage System Agreement City of Carisbad SEWER MASTER PLAN UPDATE 8-4 Dudek & Associates, Inc. July 2003 The calculations for the updated connection fee are shown in Table 8-3. The "Total Cost" in Table 8-3 is the capital budget mmus the available cash balance in the sewer connection fee account. City Staff have projected the avaUable cash balance on October 1, 2003 to be $23,330,674. The new connection fee is calculated to be $927 per EDU. Table 8-3 SEWER CONNECTION FEE CALCULATION Capital Budget Available Cash Balance Total Cost Future EDUs less 10% Cost Per EDU $31,296,800 $23,330,674 $7,966,126 8,592 $927 8.5 SEWER SYSTEM CASH FLOW ANALYSIS A cash flow table can be constracted using the sewer connection fee calculated in Table 8-3, yearly buildout projections provided in the City of Carlsbad Growth Database, and project phasing estimates. Table 8-4 provides a sewer cash flow table using the calculated connection fee over a seventeen-year period, starting in October 1, 2003 and ending at 2020, which is the projected buildout year for the City. At the end of the chosen time period the cumulative balance is $0, because the connection fees are based on a budget that includes the available cash balance. It is noted that all values used in the cash flow tables are in current dollars. City of Carisbad SEWER MASTER PLAN UPDATE 8-5 Dudek & Associates, Inc. July 2003 Table 8-4 SEWER CONNECTION FEE CASH FLOW ANALYSIS Fiscal New Connection Cumulative Year EDUs Fee vri" l>OSX5 Balance Available cash balance projected for 10/1/03 = $ 23,330,674 2003 442 $927 $ 409,803 $ 1,189,300 $ (779,497) $ 22,551,177 2004 878 $927 $ 814,043 $ 13,030,600 $(12,216,557) $ 10,334,620 2005 784 $927 $ 726,890 $ 4,866,400 $ (4,139,510) $ 6,195,111 2006 860 $927 $ 797,354 $ 3,147,900 $ (2,350,546) $ 3,844,565 2007 630 $927 $ 584,108 $ 955,500 $ (371,392) $ 3,473,173 2008 782 $927 $ 725,036 $ 1,222,100 $ (497,064) $ 2,976,109 2009 682 $927 $ 632,321 $ 1,222,100 $ (589,779) $ 2,386,330 2010 599 $927 $ 555,367 $ 1,222,100 $ (666,733) $ 1,719,597 2011 543 $927 $ 503,446 $ 1,222,100 $ (718,654) $ 1,000,942 2012 491 $927 S 455,234 $ 1,222,100 $ (766,866) $ 234,076 2013 425 $927 $ 394,041 $ 249,575 $ 144,466 $ 378,542 2014 361 $927 $ 334,703 $ 249,575 $ 85,128 $ 463,671 2015 243 $927 $ 225,299 $ 249,575 $ (24,276) $ 439,395 2016 188 $927 $ 174,305 $ 249,575 $ (75,270) $ 364,125 2017 163 $927 $ 151,126 $ 249,575 $ (98,449) $ 265,677 2018 157 $927 $ 145,564 $ 249,575 $ (104,011) $ 161,665 2019 218 $927 $ 202,120 $ 249,575 $ (47,455) $ 114,210 2020 146 $927 $ 135,365 $ 249,575 $ (114,210) $0 Totals: 8,592 $ 7,966,126 $31,296,800 $ (23.330,674) City of Carisbad SEWER MASTER PLAN UPDATE 8-6 Dudek & Associates, Inc. July 2003