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1890 RUTHERFORD RD; ; CB013581; Permit
... ~·- City of Carlsbad 1635 Faraday Av Carlsbad, CA 92008 · 03-07-2002 Electrical Permit Permit No: CB013581 Building Inspection Request Line {760) 602-2725 Job Address: Permit Type: 1890 RUTHERFORD RD CBAD ELl;C Status: ISSUED 11/15/2001 JM 03/06/2002 03/07/2002 Parcel No: 2121203500 Lot#: () Applied: Entered By: Reference #: project Title: CB012284 QUOREX PHAR -ELECTRICAL TO APPROVED GENERATOR ENCLOSURE Plan Approved: Issued: Inspect Area: Applicant: Owner: 2416 03/07/02 0002 01 DIVERSIFIED CARLSBAD 47&48 LL C CGF" ODUNG JERALD 2320 COUSTEAU COURT VISTA CA 92083 4330 LA JOLLA VILLAGE DR #110 SAN DIEGO CA 92122 Total Fees: $240.0b Electric Issue Fee Single Phase per AMP Three Phase per AMP Three Phase 480 Per AMP Remodel/Alteration per AMP Remodel Fee Temporary Service Fee Test Meter Fee Other Electrical Fees Additional Fees Total Payments To Date: 0 0 0 0 $0.00 Balance Due: $10.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $230.00 $0.00 $240.00 !-TOT AL PERMIT FEES $240.00 ( Inspector: FINAL APPROVAL Date: 1----Clearance: ------ NOTICE: Please take NOTICE that approval of your-project includes the "Imposition" of fees, dedications, reservations, or other exactions hereafter collectively referred to as "fees/exactions." You have 90 days from the date this permit was issued to protest imposition of these fees/exactions. If you protest them, you must follow the protest procedures set forth in Government Code Section 66020(a), and file the protest and any other required information with the City Manager for processing in accoraance with Carlsbad Municipal Code Section 3.32.030. Failure to timely follow that procedure will bar any subsequent legal action to attack, review, set aside, void, or annul their imposition. You are hereby FURTHER NOTIFIED that your right to protest the specified fees/exactions DOES NOT APPLY to water and sewer connection fees and capacity changes, nor planning, zoning, grading or other similar application processing or service fees in connection with this project. NOR DOES IT APPLY to any fees/exactions of whi ou h ve revi u I be n iv n NOTICE simil r to this or as to whi h the statute of limitati ns has r viousl otherwise ex ired. PERMIT APPLICATION FOR OFFICE USE ON~ PLAN CHECK No.G26/35f3/ CITY OF CARLSBAD BUILDING DEPARTMENT 1635 Faraday Ave.,.Carlsbad, CA'92008 EST. VAL. _________ _ Validated B Date _______ .:;._r.,-~~-...,_ __ Legal Description Lot No. Subd1v1s1on Name/NumbBr Umt No. Phase No. Total # of units Assessor's Parcel # ~xisting Use Name Address ·4;, <-~-~P~9r.Efll'.Y.f9W.~EJ('.',' '.<:(,; :\ { ;::/i:.-ii. ,. :-=· Name Address :~:\\·'.·c't~NtM¢tcis£fqpjf~~}f~,fJA.~.e-;;,;3·:t·~~i':/: .:i~--.i~:-"1;.--,;-s-. ., .... _ . '',,- Proposed Use City State/Zip Telephone# City. State/Zip Telephone# --;:.: (Sec. 7031.5 Business and Professions Code: Any City or County which requires a permit to. construct, alter, improve, demolish or repair any structure, prior to its issuance, also requires the applicant for such permit to file a signe~ statement that he is ·licensed pursuant to the provisions of the Contractor's License Law [Chapter 9, commending with Section 7000 of Division 3 of the Business and Professions Code) or that he is exempt therefrom, and the basis for the alleged exemption. Any violation of Section 7031.5 by any applicant fora permit subjects the-applicant to a civil penalty-of not more than five hundred dollars [$500]). ~ ,. ll.d{)era: :o,c 2.32.o ~ t.'T 0SZ8 CA ,.r<i? ?t:/Y Name Address City State/Zip Telephone # State License # 3) J,5".$"'/ License Class {3 City Business License # _______ _ Designer Name Address City State/Zip Telephone State License # _________ _ /ij'J;;~[W~tE:J\'$f~C:Qijl~JfNJAff6N';~.:.;;:~:.~-' ?"1.:,: ·\::;~, 1.: '.-~ .· :._: :.\ ,::_:,:_ :. _ -~~::::· . =;; ~:.-~.,:-~r;:>:,;_.~\~~ ~1::~:;:-_;;?--~::-: ~·:-;;: :~ ·:,.i:~·.-:~:~--.. •,; workers' Compensation Declaration: I hereby affirm under penalty of perjury one of the following declarations: O I have and will maintain a certificate of consent to self-insure for workers' compensation as provided by· Section 3700 of the Labor Code, for the performance of the work for which this permit is issued. ~ I have and will maintain workers' comJ)ensation, as required by Section 3700 of the Labor Code, for the performance of the work for which this permit is issued. My worker's compensation insurance carrier and policy number are: . Insurance Company ,33 J ts: QI' Policy No;JfJiiJ-a,:::! fr;,./1) Expiration Date lo .. (-Z.O(> z... (THIS SECTION NEED NOT BE COMPLETED IF THE PERMIT IS FOR ONE HUNDRED DOLLARS ($100) OR LESS) 0 CERTIFICATE OF EXEMPTION: I certify that in the performance of the work for which this permit is issued, I shall not employ any person in any manner so as to become subject to the Workers' Compensation Laws of California. WARNING: Failure to secure workers' compensation coverage is unlawful, and shall subject an employer to criminal penalties and civil fines up to one hundred thousand dollars ($100,00.0), in ad lo t of compensation, damages es provided for in Section 3706 of the Labor code, interest and attorney's fees. SIGNATURE . . DATE .J-~-02 '.·7M~:t)O'JVttE~(~lht.Dtft·~~qii\R~j10t{t'.:~:H_ ) . ~M:·t~·~ ~: }1.i.:7·)/._,-~,;t:::~·~H/ti?;:·~··, ·t·:~~~f.-·'::_~; .:/ -~: H-/_:: (,~:--::~~· ... ;:·--;. '1 ·-' :;;; ':, ~ :. , • ~ ',' ! I hereby affirm that I am exempt from the Contractor's License Law for the following reason: 0 I, as owner of the property or my employees with wages as their sole. compensation, will do the work and the structure is not intended or offered for sale ·(Sec, 7044, Business and Professions Code: The Contractor's License Law does not apply to an owner pf property who builds or improves thereon, and who does such work himself or through his own employ.ees, provided that such.improvements are not intended or offered for sale. If, however, the building or improvement is sold within one year of.completion, the owner-builder will have the burden of proving that he did not build or improve for the purpose of sale). D I, as owner of the property,' am exclusively contracting with licensed contractors to construct the project (Sec. 7044, Business and Professions Code: The Contractor's License Law does not apply to an owner of property who builds or improves thereon, and contracts for such projects with contractor(s) licensed pursuant to the Contractor's Ucense Lawi. 0 I am exempt-under Section ______ Business and Professions Code for this reason: 1. I personally plan to provide the major labor and materials for construction of the proposed property improvement. 0 YES ONO 2. I (have / have not) signed an-application for a building permit for the proposed yvork. 3. I have contracted _with the following person (firm) to provide the proposed construction (include name / address / phone number / contractors license number): 4. I plan to provide portions of the work, but I have hired the following person to coordinate, supervise and provide the major work (include name / address / phone number/ contractors license number):. _____________________________________________ _ 5, I will provide some of the work, but I have contracted (hired) the following persons to provide the work indicated (include name / address / phone number / type of work): _______________________________________________________ _ Is the applicant or future building occupant required to submit a business plan, acutely hazardous materials registration form or risk management and prevention program under·Sections· 25505, 25533 or 25534 of the Presley-Tanner.Hazardous Substance Account Act? D YES D NO Is the applicant or future building occupant required to obtain a permit from the air pollution control district or air quality management district? 0 YES D NO Is the facility to be constructed within 1,000 feet of the outer boundary of a school site 7 [l YES O. NO IF ANY OF THE ANSWERS ARE YES, A FINAL CERTIFICATE OF OCCUPANCY MAY NOT BE ISSUED UNLESS THE APPLICANT HAS MET OR IS MEETING THE REQUIREMENTS OF THE OFFICE OF EMERGENCY SERVICES AND THE AIR POLLUTION CONTROL DISTRICT. (6,:'.>':.?~Q.N~J.,ROc:r-10N,(!:NPJll!G•M.~Ng;y;,.: · "=,:~_:,-: :;. '.· '.:-::-~_-:' I hereby affirm that th.ere is a construction lending agency for the performance of the work for which this permit is issued (Sec. 3097(i) Civil Code). I c.ertify that I have read the application and state that the above information is correct and that the information on the plans is accurate. I agree to comply with all City ordina·nces and State laws relating to building construction. I hereby authorize representatives of the Citt of Carlsbad to enter upon the above mentioned property for inspection purposes. I ALSO AGREE TO SAVE, INDEMNIFY AND KEEP HARMLESS THE CITY OF CARLSBAD AGAINST ALL LIABILITIES, JUDGMENTS, COSTS AND EXPENSES WHICH MAY.IN ANY WAY ACCRUE AGAINST SAID CITY IN CONSEQUENCE OF THE GRANTING OF THIS PERMIT. OSHA: An OSHA l)ermit is required for excavations over 5'0" deep and demolition or construction of structures over 3 stories in height. EXPIRATION: Every permit issued by the building Official under the provisions of this Code shall expire by limitation and become null and void if the building or work authorized.by such permit is.not comma ced within 180 days from the date of such permit or if the building or work authorized by such permit is suspended or abandoned at any time after the work is comme for a period of 1 a s (Sec· n 106.4.4 ~niform-Building Code). ~ APPLICAN·, S SI PINK: Finance C-ity of Carlsbad Bldg Inspection Request For: 03/18/2002 Rermit# CB013581 Title: QUOREX PHAR • ELECTRICAL TO Description: APPROVED GENERATOR ENCLOSURE Type:ELEC Sub Type: Job Address: 1890 RUTHERFORD RD Suite: Lot 0 Location: APPLICANT ODUNG JERALD Owner: PDG CARLSBAD 47&48 L P Remarks: Total Time: CD Description Act Comments Inspector Assignment: TP --- Phone: 6195204048 lhspector: ~ Requested By: BOB Entered By: CHRISTINE 39 Final Electrical ,4~-------------- Associated PCRs lnsgection History Date Description Act lnsp Comments 03/14/2002 34 Rough Electric AP TP 03/14/2002 39 Final Electrical AP TP 03/13/2092 39 Final Electrical NS TP RESET FOR THURS. 03/12/2002 34 Rough Electric NR TP ENCL LOCKED 03/11/2002 34 Rough Electric NR TP EsGil Corp·oration 'J,n Partne.rsli.ip witli. qove.mment for '.Builifing Safety DATE: 03/05/02 JURISDICTION:. CARLSBAD PLAN CHECK NO.: 01-3581 PROJECT ADDRESS: 1890 RUTHERFORD RD. PROJECT NAME: STANDBY GENERATOR SET:"11 . 9--AP~ANT ~ D PLAN REVIEWER D FILE 12s] The plans transmitted herewith have been corrected where necessary and substantially comply with the jurisdiction's building codes. · D The plans transmitted herewith will substantially comply with the jurisdiction's building codes when minor deficiencies identified below are resolved and-checked by building department staff. D The plans transmitted herewith have significant deficiencies identified on the enclosed check list and should be corrected and resubmitted for a complete recheck. 0 The check list transmitted herewith is for your information. The plans are being held at Esgil Corporation until corrected plans are submitted for recheck. D The applicant's copy of the check list is enclosed for the jurisdiction to forward to the applicant contact person. D The applicant's copy of the check list has been .sent to: [8J Esgil Corporation staff did not advise the applicant that the plan check has-been completed. D -Esgil Corporation staff did advise the applicant that the plan check has been completed. Person contacted: Telephone#: Date contacted: (by: ) Fax #: Mail Telephone Fax In Person D REMARKS: By: Morteza Beheshti Esgil Corporation D GA D MB D EJ D PC Enclosures: 2/22 trnsmtl.dot 9320 Chesapeake Drive, Suite 208 + Saµ Diego, California 92123 + (858) 560-1468 + Fax (858) 560-1576 -4'• 4 .. DATE: 11/3-0/-01 JURISDICTION: CARLSBAD PLAN CHECK NO.: 01-3581 EsGil Corpo.ration 1.n Partnersfiip witfi (jovemment for '13uiufing Safety SET:I PROJECT ADDRESS: 1890 RUTHERFORD RD. r::l~ANT ~ D PLAN REVIEWER D FILE PROJECT NAME: STANDBY.GENERATOR ( G>Jvic-x: fl-/-AtHACEDTICALs) D The plans transmitted herewith have been corrected where necessary and substantially comply with the jurisdiction's building codes. D The plans transmitted herewith will substantially comply with the jurisdiction's building codes when minor deficiencies identified below are resolved and checked by building department staff. D The plans transmitted herewith have significant deficiencies identified on the enclosed check list and should be corrected and resubmitted for a complete recheck. lZ] The check list transmitted herewith is for your information. The plans are being held at Esgil Corporation LJntil corrected plans are submitted for recheck. D The applicant's copy of the check list is enclosed-for the jurisdiction to forward to the applicant contact person. lZ] The applicant's copy of the check list has been sent to: RANDY MINNIER 9466 BlaykMountain Rd. ste #250 S.D. CA. 92126 D Esgil Corporation staff did not advise the applicant that the plan check has been completed. lZ] Esgil Corporation staff did advise the applicant that the plan check has been completed. Person contacted: ~ArJ.D'-r Telephone#: (858) 578-4788 Date contacted: 11 /Jo/o,(by: ~ ) Fax #: (858) 578-4761 Mail vl'elephone ../ Fax In Person D REMARKS: By: Morteza Beheshti Esgil Corporation D GA D MB D EJ D PC E:nclosu res: 11/16 trnsmtl.dot 9320 Chesapeake Drive, Suite 208 +-S~ Diego, California 92123 + (858) 560-1468 + Fax (858) 560-1576 .. CARLSBAD 01-3581 11/30/01 GENERAL PLAN CORRECTION LIST . JURISDICTION: CARLSBAD PROJECT ADDRESS: 1890 RUTHERFORD RD. DATE PLAN RECEIVED BY ESGIL CORPORATION: 11/16 REVIEWED BY: Morteza Beheshtj FOREWORD (PLEASE READ): PLAN CHECK NO.: 01-3581 DATE REVIEW COMPLETED: 11/30/01 This plan review is limited to the technical requirements contained in the Uniform Building Code, Uniform Plumbing Code, Uniform Mechanical Code, National El~ctrical Code and state laws regulating energy conservation, noise attenuation and disabled access. This plan review is based on regulations enforced by the Building Department. You may have other corrections based on laws and ordinances enfor:ced by the. Planning Department, Engineering .Department or other departments. The following items listed need clarification, modification or change. All items must be satisfied before the-plans will be in conformance with the cited codes and regulations. Per Sec. 106.4.3, 1997 Uniform Building Code, the approval of the plans does not permit the violation of any state, county or city law. • Please make all corrections on the original tracings and submit two new complete sets of prints to: ESGIL CORPORATION. • To facilitate rechecking, please identify, next to each item, the sheet of the plans upon which each correction on this sheet has been made and return this sheet with the ·revised plans. • Please indicate here if any changes have been made to the plans that are not a result of corrections from this list. If there .are other changes, please briefly describe them and where they are located on the plans. Have changes been made not resulting from this list? D Yes D No . ' J' '• CARLSBAD 01-3581 11/30/01 VALUATION AND PLAN CHECK FEE JURISDICTION: CARLSBAD PREPARED BY: Motteza Beheshti PLAN CHECK NO.: 01-3581 DATE: 11/30/01 BUILDING ADDRESS: 1890 RUTHERFORD RD. BUILDING OCCUPANCY: TYPE OF CONSTRUCTION: BUILDING AREA Valuation Reg. VALUE PORTION ( Sq. Ft.) Multiplier Mod. . . Air Conditioning Fire Sprinklers .. TOT AL VALUE Jurisdiction Code cb By Ordinance .. 1994 UBC Building Permit Fee /.., / 1994 UBC Plan Check Fee Type of Review: D Complete Review D Structural Only D Other· D Rep~titive Fee 3 Repeats 0 Hourly 21 Hours* Esgil Plan Review Fee * Based on hourly rate Comments: ELECTRICAL PLAN REVIEW ONLY. ($) $240.001 $192.001 Sheet 1 of 1 macvalue.doc CARLSBAD 01-3581 11/30/01 + ELECTRICAL PLAN REVIEW + 1996 NEC 1. Show the ampere interrupting capacity (AIC) ratings of the ATS equipment. NEC 110-9, 230-65. 2. Show the location of existing service. NEC 110-16, 230-2 3. Show on the plan the location of the new standby .generator and the ATS. NEC 110- 16,240-24,300-21,700 . 4. Provide the required working space about electrical equipment. NEC 110-16. 5. Ground rod may not be used as the ground electrode in the City of Carlsbad. Please specify "UFER" ground and copper conductor indicating length of conductor and burial depth. Note: The jurisdiction has contracted with Esgil Corporation located at 9320 Chesapeake Drive, Suite 208, San Diego, California 92123; telephone number of 858/560-1468, to perform the plan review for your project. If you have any questions regarding these plan review items, please contact MORTEZA BEHESHTI at Esgil Corporation. Thank you. I Valley Detroit Diesel Allison 5725 Eastgate Drive, S_an Diego, CA 92121 (858) 587-8524 Fax (858) 587-4664 November 5, 2001 TO: Ickier Electric 12175 DearbomPlace Poway, California 92064-7110 JOB REFERENCE: Quorex Pharmaceutical Project One (1) 135 KW Standby Generator and Transfer Switch Your Purchase Order number 6504-1355 JOB NUMBER: VDEC #1199 ATTENTION: Mr. Mike Schroeder GENTLEMEN: Thank you for your order. We are forwarding six (6) copies of submittals for the above referenced project. W~ ask that one (1) copy of this submittal be returned to Valley Detroit Diesel, with each item marked approved or disapproved, with reasons for disapproval clearly defined. Should you have any questions or need additional information please contact me. ijest regards, C=:i)~~a-n-- Doug Sherman Product Development Manager Distributor for: ------------------1 DETROIT DIESEL CORP. • DEUTZ CORPORATION ELECTRO-MOTIVE & ALLISON TRANSMISSION, DIVISIONS OF GENERAL MOTORS CORPORATION • 1. 2. 3. 4. 5. • 6. 7. 8. • TABLE OF CONTENTS Table of Contents Bill ofMaterial Spectrum On-Site Power Generating Systems brochure Spectrum Prototype and Factory testing procedures ISO 9001 Certification Letter Spectrum Detroit Diesel 1 Year Warranty Generator Set Engine Generator Generator .Set Controller Battery Charger Starting Battery Remote annunciator Sub Base Fuel Tank Spectrum Housing Silencer Information Acoustic Evaluations Automatic Transfer Switch DRAWINGS ADV-6095-S-D/1-5 ADV-6095-S-D/3-5 ADV-6095-S-D/4-5 ADV-5795-S-D/1-1 ADV-6002-S-D/1-1 347327-D/l-1 X-6304-S-D/2-3 Spectrum Detroit Diesel 135 DSEJ John Deere model 6081 TFOOl 4S-13 Technical Data Spectrum Microprocessor -Level One -16 light Charger# P AA-325333 (1) Battery# PA-336692 16 light remote annunciator -furnished loose 100 Gallon Closed Top Diked-Sub-base/SC/UL ADV-6270-S-D/1-4/3-4 tank dimensional drawing Spectrum Housing -Specification Sheet Critical silencer specification sheets Sound Level reports-Isolated and Raw Noise Spectrum RLS-568641-0400 .. .400 A /4 P./Nema 1 "MATS" Microprocessor ATS controls TITLE DimensionPrint-Engine / Generator Dimension Print-Batt. rack; Blk Heater, silencer Dimension Print-Enclosure System Configuration for accessory connections Wlring Diagram -Generator Schematic Wning Diagram-Controller 400 amp main line breaker-#X-6304-6 • • • BILL OF MATERIAL QUO REX Project-135KW 135KW -Emergency Generator System Quotation # VDEC ----1199 Valley Detroit Diesel Allison is pleased to offer the following Spectrum diesel generator system for your use on the referenced project. This proposal is in accordance with your verbal request and handwritten fax. No written details, plans, or specifications were provided. Maior $)/Stem components include: One (1) Spectrum model 135 DSEJ Diesel generator set, rated for continuous standby duty at 135 KW, .8PF, 468 Amps, 169 KVA, 120/208 volt, 3.0 phase, 4 wire, 60 Hertz, 1800 RPM. Standard features are shown on the enclosed specification sheet and include: Microprocessor Controller, with: 16 light Microprocessor (NFPA-110, Level 1) AC meters, 2.5 :inch,(V olts, Amps., Frequency) DC meters, 2.0 inch, (Volts, Engine Water Temperature, Oil Pressure) Running time meter Alarm horn and silencing switch Lamp test switch Front -mounted voltage adjusting rheostat Panel lamps (2) Cyclic cranking per NFP A-110 Engine cool down timer, 5 minute System Ready lamp (green) Not in Auto lamp (red)- High Engine Temperature safety shutdown and lamp (red) Low Oil Pressure safety shutdown and lamp (red) Overspeed and Overcrank safety shutdowns and lamps (red) Auxiliary safety shutdown lamp (red) Emergency stop lamp (red)* Auxiliary Prealarm lamp (yellow)* Low fuel lamp (red)* Battery charger fault lamp (red)* Low Battery Volts lamp (Ted)* Run Ofl7Reset Auto switch (engine start), Local/Re_mote two-wire *Requires external senders -that are included •• • • Spectrum broad range Alternator, model 4S13, 100 percent block load acceptance per NFPA-110, Vacuum impregnated epoxy varnish-Fungus resistant per MIL-I-24092. Capable of sustaining 300% of rated current for up to 10 seconds. Steel base assembly Integral Vibration isolation Radio suppression to commercial standards Fan and Belt guards The following accessories are also included: Standard Weather protective enclosure with end caps Critical degree exhaust silencer, with vertical discharge and rain cap-furnished loose Flex fuel lines Sub base fuel tank, 100 Gallon (9.43 Hours at full load) with: Fuel level gauge 2 "fill cap Normal vent Low fuel sender and alarm Leak detector sender and alarm UL 142 listing Engine block heater, 1800 watts, 110-120 volt input Battery charger, Float equalize type, 110 vac input, 10 Amp DC output with alarms, Furnished Loose with: UL Listing "Power on" lamp DC ammeter 8.lld voltmeter Input and output fusing Reverse Polarity protection Automatic float/equalize operation Alarm contacts for: Low Battery Voltage High Battery Voltage Loss of input/output Generator line circuit breaker, installed in generator terminal box, 400 amps, .8 rated, and 3 pole. Safeguard :field circuit breaker Starting battery-12 volt/ l000CCA, Wet, -furnished loose Battery rack and cables Pre alarm kit 16 light remote annunciator-furnished loose Lube oil and antifreeze, initial fill -2- • • • One (1) Spectrum model RLs.:.568641-0400, Standard Automatic Transfer Switch, rated at 400 amp, 120/208 volt, 3 phase, 4 pole, in Nema 1 enclosure for top cable entry- front access-with standard screw type lugs with the following accessories (Standard l year warranty is included): The following optional features are also included: KD-1 OOB Adjustable time delay-0-99 minutes KD-23G Plant Exerciser, with Load/No load switch KD-34A In Phase source monitor KD-34J Over/under :frequency meter KD-34Z Single Phase protection One (1) Service and operation manuals Spectrum factory testing with certified test report One (1) year Spectruni Factory warranty Jobsite installation inspection, initial startup, and initiation of warranty by a Valley Detroit Diesel field technician. Testing will utilize available VDDA portable load banks at unity P.F.. Fuel for testing is excluded. Jobsite orientation and training of operating personnel, done concurrently with initial startup . -3- •• Spectrum.™ ·standby/~rlme:.Gene~ator Set-:Test Progra_~--. ' . . Testing Is an lnt~gr~I part of q1,1allty assuranq1;1. In ke~ping with. our uncompromising commitment to quality, saf.ety, and · r~liabllity,_ every Spectrum, stantlby/prime power generator set undergoes an ~xtensive series.of prototype and produc- _tion testll')g. .. · · · ·. · P.rototype Te$tlng_ ·P,ro19wpe· testing. includes_ the· potentially qes_truotlve · tests necessary to verify· desig11, proper function of · · · protective deviqes · and safety features,· · and llfe. expectancy. Speptrum's pro.totyp~ test pr9grs.m satisfies -.the requirem~_rits·of NfPA-110 and also lnclupef? the followl_ng tests: . . . ' . • Motor ~ta.~lng tests ·tQ . evaluate capabilities· of generator, exciter, ~nd regulator system. This.test, pe~ NeMA MG1-1 (3.48.5, includes· one-step load pickup of' full-rated load at 0.3 (lagging) power factor. · . _: .:. . . ·. . ' •· ·Thr.ee-phase.syinmetrical short-circuit test per NEMA · MG1-16.45 and 22.45 to demonstrate short. circuit ., . performance, .,;necryanicaI ·.Int~grity, 'abill,ty' to' sustain short~clrcuit current, and functioning of the generator · . . ~ircuit t;>reaker'to protectth~ _generator. .. · ·. ~ Generator temperature rise per ·NEMA MG1-.22.40 . . . . eind_16A. a .. .Standby.and. prime ratings o. fthe_gene.rator • Harmonic arialy~is, voltage wav~form deviatJon per NEMA MG 1-22.43 to confirm that the generator _set is . are ~stablishec;I ~ui'lng· this tes~. · .' · . . producing clean voltage within acceptable limits, •· M8:)<imum po~1;1r test_ to assure that tbe prime mov~r -· · · : · · . and generator have sufficient capacity to operate .. •··fuel consumption tests at 25%., 50%, 75%, and 100%. . · ~lt~ln speclflqa,tioos. . · _ · of rated IQad. · • G'enerator overload test per NEMA MG 1 ~22.41. • Tcirsiqnai. analysis to verify nonexistence of harmful · ·. • Steady-sia.te IQad testing tq tinsure voitag~.regulation · · torslona.I effects at synchronous speeds ± 10%. · meets· or excee!'.Js ANSI C84,1, NEMA MGl -16.47,2, . • Ge.nerator cqollng tests and· cooling air flow test~ to· . · · 16.48:2.4, · and . 22.48 requirements and to . ver.ify .verify maximum operating ambient temperature and · · compliance with steady-state -· spe~d · control · ·_tan design: . · · · · ~peciflcations. ' · · · • On~·step, full-I.oad .testing and st?l,lrcase testing to • Endur~nce testing folipwed by inspection for failure · verify that translent·speed control meets or exceeds and defepts, and analysis of any failed components ~o specifications. Transient ·load· tests per . NEMA · determine design, workmanship,· .or component MG1.-16 .. 48.2 ·10 yerify · specifications of .transient problems.· voltag~ regulation, voltage, dip,. ·voltage· over~hoot, • Acoustical' noise_ inte·nslty and sound attenu~tlon recovery vol_t~ge, an_d re~overy tim.e. ' · eff~ct~ tests . . . ~. Pr.od uctlQri-" Testln_g . In productiQn,:-$pectrum standbyiprlme gen.er~tor·sets .-.ar~ b~iit to the stringent ~tan~ard~ e~tahllshed-by· the: .. ,prqtotyp!:I program. ~very Spectrum ~nit Is fully tested .. prior,to .leaving the fao.tory. P.rod~ction testing includes th~ foli_owlng: · . : • . Stator and exciter winding h!gh-pot,,:itlal test· on. all generators. ~urge translel"!t tests Qll .!=ltators for ger,ierators. 180 kW ar;id larger. Continuity and b~ll.ance tests on all rotors. . · • One-step, full~loac;J-pickup t(;lsts to verify that. the . perform~nce of eac~ genijrator; regulf:\tor, Bf\d · gover~or meet Spe,ctrum's published specifications. . . . . • Regulation· and stability of voitag_e and frequency are· tested and verified at no load, 1/4 load, 1/2 lo.act •. 3/4 lo~d. f~II rated load, and maximum load . ·• Voltage·, amperage,.· .frequency anq power output · ratings· ve.rlfied by ·so-minute full-load ·test.· . • The proper operation of all controller logic cir(?Ultry, preaiarm warnings, and shut.down functions' Is tested -and ye_rifi~d. . · · . . • "Generator sets ordered with switc~gear are tested as · complete _systems at full load with t~eir accor:npanying · ·. swltcligear _and tra~sfeir ~witches. • Arw defect or_variatl.on from_spe~lflcalion discovered_ . . during testing Is . oorrected· and · retested prior to . _approval for· shipment tQ. the customer. . . . Spe~trum offers additional testing at the custo~~r1s request. · These-o~tlonal test~ l~clude. customized loE!d testing for · sp~ciflc applicatlon·,_wltness testing, and abroad rar:ige of MIL-STD-705 t~sting. · . : . . . . . . . . s_P_e_c.~-:-.~-:-o-;,-D-1-ES_E_L_• --· t@ . · ~ SPECTR\JM1 N7650 COUt:,JTRY TRUNK LS. SHE.BOYGAN, WI 53083 U.S.A.- . M18·156 12/93 ,· .•. ,: .···,': .. . .. :,. :·. : ~ .. . . • : '·,·. :<:~;.~· .. \.. . .. . . . . .. -~ .. :·::. : .. , •• .,1'•. ,.. . ·.·•.@'SC:SS··;, ~~.:.::,:~:.·ce~Hic~t;~nSer~IC~s Ll~lie~·- '\-: .... :--· ··r.-.:·' .. _·. . · :·· .. ·. · -:· ::·: -.-.. ?;:f ·_. · ... · · · :J · -·-.,· ·· · · · = · -· · · · · .•. ,. :·: .. ·.:. _·:·:. >-· .. .' ,•, . . .· . . . •, ...... ,. .... . ··. ' . . . . . · ... _;·. ·.· .·•;. · .. . . ., ,.· ... · . . . . •, ....... . . · ... : ' . . . . . ..... . ... • •••• ,• .. ·· .. ·., :· .. ·. :'. •' .. '·'· · ~ertific~t.1f Numb.er .. . . i! .. ··· ... :· ... ; . '; : . :·. · .. : .. . .. · . ,· I '1, t ' ,. ... :' . . ., .... :,:_.:: · . . . ·. . :.:9515441 .· .· •, ,' . . . . ·-:· ...... }~:-.·:":,,,: · ... :··:. . •' .. ~ :·" .. . ; .. . •. ·. . ·.' .. ,' • I : . "t"t: ··. ·. : . . • ' ; •' . :·· .. ... ·.:. · : .. · . · .. · .. .}f.bJs is. t() c.~rtifY,:-t~a.tJJJ.e. :··.-.· · .. . . .. .· . . ... Q.J.~.li~y)\1A~ag~~e-~ .. t si~;t_e"!~· of . : :~~1 -~ :_ . . .. . ·.· . : . . ... /\..t:.·.· .. . , .. · :· :, . ·" .. . . . . . :• .. · . . ··. . .... ·. . $h.,_pQyga.n,-::lf.1=~30~3--.-· .. .. · . . ·· .. ~:~tyi-~;· ~sse~~ ~n{r~sterec! as meet1iig ~e • · .. fe.qµ~reiµents o!ISO .90.01· .. : · .·· .· ·. . · . : • •• •• ·1,; •• • • : : I ' '~.~ :.: I !\ • • • } . ~-.· . . . . . ~.: . .. . . , .· . . . . . ;fh¢. ~~pe ·of regist(~~ion. is de~aiJed ·on the Assess~ent:. . : S,chedµle:be_ari'ng this certificai~· ijUmber. · . _. .···::it:"·. . ... . . . •':. ~~-. '• .. · . . . ... SO$. Yarsley 1hte~n~ti,Qnal .Ce~_tificat.ion S~rvic~s L~.4 . ,..: .·' •' -:~!B.-~~d .. ~:f: . . . . .. . ' . . . . >:z:r ;~ .. :<: :. ·. ·. Realstere.d Office:· . ·. . :SGS v,r~I,{. :: _:.:. . . · . . . · · .. · .:li.1t~rn.att~~at.-Certinc.~tlon Serl!lc,s_ LlmJted: . · ~P~ J:loits~. 217/~21 London. Road,. •:;. ; q!lmbhr-J_ef, ~ur~ey·O.Ul,5:3~Y. ·· .. : . :\Ybllll.JII du., ear• and.1kl.ll was 1xc,,l1t4 In "rryin11iiu11h11 UH'5m1n1, SQS ···'(~ulcy.lC$accep1S rilpoflllbllily only f 9r proven ar.ou 11•1ll11n;1; Thia II not , .• 11111;1 IIOl:11mcn1 an4 Rnn01 bc 111cd 11uucb, Th• 111e 11flh1 i.-,i:rcllll1Jian muk , , ' ahawn on 1h11ni1w,a11 ln.di,,1~, am~dll11J0n In lhc mpci:t.Dflbofjl actiVIIIII cavcrc4 by 1h11 A~,ac~illll0n Au1h0rl1y. 11111 ce1111l~a1, 11main.l lhc properly · olSOS '!'ar1le7 ICS IP whom 1! m1111.!>t ,~1ufocd &n r14un1. . . . UllllW. . 'ACCBWIDN lf_cflDftCATI. 'llllfl, "-91111.lllkln Nwmllet .006. Member.a~ the SGS Gr~up (So~liti G4~arale-de Survtlllanco). • o • • I o ,• ·.· .. '• .. . '·. ••• •• Standby & Prime Power One~Year or Two Thous·ahd (~000)-_Hour Lin,ited .Warranty Your Spectrum product has been manufa~tured and Inspected with care by experienced craftsmen. If yi;iu are the orlglnal consumer, the sp,ctrum manufacturer warrants, for the period Indicated below, each product to be free from defects In materials . and workmanship. Repair, replacement, or appropriate adjustment at the Spectrum manufacturer's optlo_n will be furnished If the product, upon the Spectrum manufacturer's Inspection, Is found to be properly Installed, maintained end operated In accordance with Spectrum Instruction manuals. This warranty does not apply to malfunctions caused by damage, unreascinableuse, misuse, · repair or servlce·by unauthorized persons, or normal wear and teer. . . •, Spectrum Product Warranty covaraga * Genera,or'S.et ~ Acc~ssorles One (1) year or 2000 hours (whichever occurs first) from.date of Initial start-up One (1) year or 2000 hours (whichever occurs first) froni date of Initial start-up Prime Power Generator Set 20 kW or La~ger · * Some restrictions may apply. Contact your Spectrum Distributor fdr full detalls. The Followlng WIii Not Ba Covered By Warranty: 1. Normal engine wear, r~.utlne tune-ups; tune-up parts, adjustments, and perlE>dlo service. · 2. Damage . dµe to acclderits, Improper Installation or hai:tdllng, faulty repairs not performed by an authorized service representative, ·Improper storage. 3. . Damage due to operation . with Improper fuel or at ' speeds, loads, conditions; modifications, or Installation . 4. contrary to published · specifications or recommendations. · Damage due to neglfg·ent nialntt1nance such as: a. Failure to provide proper and sufficient lubricating oll. · ··: . It Failure to keep air Intake and cooling fin areas clean. c. Failure to properly service air cleaner. d. F.allure to provide sufficient coolant and/or cooling · air. · e. Use of other than factory-supplied or approved · r~palr parts and/or procedures. . . 5. qrlglnal ln~tallatlon charges and start-up costs. 6. Starting batteries and the following related expenses:. a. Labor charges related tci battery service'. b. Travel expense rela!ed to battery. service. , · .7. Englhe c601ant heaters after the first year. a. ·R~ntal of e·qulpment during performance of w~rranty repairs.. . . · . 9. Unauthorized repair shop labor, without prior approval from the Spectruri:i product Warranty Department. 1 o. Fuel, oil, coolant/antifreeze. 11·. Shop supplies s4ch as adhesives, cle~nlng solv~nts, rags, etc. · 12 .. Expenses Incurred ... lnvestlgatt,:,g .performance complaints unless the problem Is caused by defective Spectrum materials or workmanship. f. Failure to perform sched.uled maintenance as prescribed In supplied manuals. ·· _ 13. Maintenance ltems·such as fuses, lamps, fflters, spark g. Failure to exercise with load regularly. plug~, loose/leaklng clamps, etc. A Start-Up Notlfl.cetlon Form must be on file eit the Spectrum· manufacturer. A Start-Up Notification Form must be completed by Seller·and recelveq at the Spectrum manufacturer within 60 days after the date of Initial start-up. Standby systems not registered . within 60 days of start-up·wm automatically be registered by Spectrum using the ~pectrum ship date as t~e start-up date. · To obt~ln warranty ·service call 1-414-459-187,7 for your nearest authorized Spectrum service representative, or write Spectrum, · Generator Service Department, N765Q County Trunk LS, Sheboygan, Wisconsin 5301;1.3 l:J.S.A. · THE MANUFACTURER OF SPECTRUM SHALL NOT BE LIABLE FOR SPECIAL, INCIDENTAL,.OR CONSEQUENTIAL DAMAGES OF Af-.!Y KIND, ·including but riot limited to lncldenta1,· consequential ,labor .costs, Installation charges, telephone charges, or transportation charges In con('\!3Ctlon with the .replacement or repair of defective parts. ' This Is ?Ur exclusive wrl~en warranty. We make no other express warranty, nor Is anyone authorized to make any on our behalf. ANY IMPLIED OR STATUTORY WARRANTIES, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS OF PURPOSE,. ls expressly llmltei:l to the duration of this warranty. Some states do not allow limitations on how long _an Implied · warranty lasts, or the exclusion or llmltatlon of h:,cldental or consequenllel damages, so the above llmltatlon or· exclusion may not ·~~~~ . This warranty gives yoµ specific legal .rights, and you may also h~ve other rights ~hat vary from state to state. SPE!CTFIUM• SPECTRUM • N7650 County Trunk LS, Sheboygan, Wlsccnsln 53083 U.S.A. Phone 414-459·1877 · · D8TRDIT DH!IIL Fax 414·459-1825 (U.S.A. Sales}, Fax 414·459,1814 (fnternat!cnal) After July 28, 1gg~, UH .•ru co.cle 920 Instead of 414 MP-5374 81948 • • • SPl!CTFIUM® D•TIIGIT DI •• L 1S09001 ~IE<l6!lffl) SP&CTRUII" Ratings Range Standby: kW kVA Prime: kW kVA CJ 60Hz 100-135 100-169 91-120 91-150 50Hz 90-112 90-140 80-100 80-125 Generator Ratings 1ao0 c Rise Standby Rating Generator Volta e PH Hz kW/kVA 120/208 3 60 135 169 120/240 3 60 135/169 120/240 1 60 100/100 417 127/220 3 60 135/169 443 139/240 3 60 135/169 406 220/380 3 60 135/169 256 277/480 3 60 135/169 203 347/600 3 60 135/169 162 110/190 3 50 112/140 425 110/220 3 50 112/140 367 110/220 1 50 90/90 409 115/200 3 50 112/140 405 120/208 3 50 112/140 389 220/380 3 50 112/140 213 230/400 3 50 112/140 202 240/416 3 50 112/140 194 CJ 105°C Rise Prime Rating kW/kVA Ams 120/150 417 120/150 361 91/91 379 120/150 394 120/150 361 120/150 228 120/150 181 120/150 145 100/1~5 380 100/125 328 80/80 364 100/125 361 100/125 347 100/125 190 100/125 181 100/125 174 Model: 135DSEJ 4 Cycle Diesel Standard Features • Your Spectrum® product distributor provides one-source responsibility for the generating system and accessories. • The generator set and its components are prototype-tested, factory-built, and production-tested. • The generator set provides one-step load acceptance. • The generator set meets European and Environmental Protection Agency (EPA) emissions standards. • A one-year limited warranty covers all systems and components. Two-, five-, and ten-year extended warranties are also available. • Generator features: o The brushless, rotating-field generator has broadrange reconnectability. o The permanent magnet-excited generator (PMG) provides superior short-circuit capability. • Other features: o Controllers are available for all applications. See controller features inside. o Low coolant level shutdown prevents overheating. o Integral vibration isolation eliminates the need for under-unit vibration spring isolators. RATINGS: All three-phase units are·raled at 0,8 power factor. Al. single-phase units ..-e rated at 1.0 P!)Wllrfaclor. Standby Ratklgs: Standby ratings apply to installations served by a reliable utility source, The standby rating ls applicable to varying loads for the duration of a power wage. There is no overload capabiityforthis rating. Ratings are tnaccordance with IS0-3046/1, BS5514, AS2789, and DIN 6271. Prime Power Ratings: Prime power ratings apply to Installations where uliUty power ls unavailable or unreliable. M. varying load, the number of generator set operating hours Is unlimited. A 10% overload capacity Is avaHable for one hour In twelve, Ratings are In accordance with ISD,8528/1, overload power In accordance with !SO-3046/1, BS 5514, AS 2789, arid DIN 6271. For limlted running time and base load ratings, consuk the factory, Obtain the technical lnfonnatlon buletin (TIS-101) on ratings guldellnes for the complete ratings definklons. The generator set manufacturer reserves the right to change the design or spec:lficatlons without nalce and without any obligation or llablity whatsoever. NOTE: Order separate generator set specs for 50 or 60 Hz as this model cannot change frequency. GENERAL GUIDELINES FOR DERATION: ALTITUDE: Cerate 1.5% per 305 m (1000ft) elevation above 1558 m (510011.) up to 3050 m (1000011.). TEMPERATURE: Derate 0.5% per 5.5°0 (10°F) temperature above 40'0 (104°F), MS-131 (135DSEJ) 8/990 • • • Alternator Specifications Specifications Generator • Complies with NEMA, IEEE, and ANSI standards for ----------------------temperature rise. Type 4-Pole, Rotating Field Exciter type Brushless, Permanent- Magnet Leads: quantity, type 12, Reconnectable Voltage regulator Solid State, Volts/Hz Insulation: NEMA MG1-1 .66 Material . . . . . • . . • . . . • • . . • . • . . . . . . • Class H Temperature rise • . . . . . . . . . . . . . . • . • 130°C, Standby Bearing: quantity, type 1, Sealed Coupling Flexible Disc Amortisseur windings Full Voltage regulation, no-load to full-load :2% Unbalanced load capability 100% of Rated Standby Current • Sustains short-circuit current of up to 300% of the rated current for up to 1 O seconds. • Sustains short-circuit current enabling downstream circuit breakers to trip without collapsing the generator field. • Self-ventilation, dripproof construction. • Vacuum-impregnated windings with fungus-resistant epoxy varnish for dependability and long life. • Superior voltage waveform from a two-thirds pitch stator and skewed rotor. • Solid-state, volts-per-hertz voltage regulator with :1:2% no-load to full-load regulation. 100% of Rating (35% dip for voltages below) • Brushless alternator with brushless exciter for 510 (SO Hz), 370 (50 Hz) excellent load response. One-step load acceptance Peak motor starting kVA: 480 V, 380 V 4S13 (12 lead) Engine Engine Specifications Manufacturer Engine: model, type Cylinder arrangement Displacement, L (cu. in.) Bore and stroke, mm (in.) Compression ratio Piston speed, m/sec. (ft./mln.) Main bearings: quantity, type Rated rpm Max. power at rated rpm, kWm (BHP) Cylinder head material Crankshaft material Valve material: Intake ,-, •........•............ Exhaust ......... , ........... . Governor: type, make/model Frequency regulation, no-load to full-load Frequency regulation, steady state Air cleaner type, all models Exhaust Exhaust System Exhaust flow at rated kW, m3/min. (cfm) Exhaust temperature at rated kW, dry exhaust, °C (°F) Maximum allowable back pressure, kPa (in. Hg) Exhaust outlet size at engine hookup, mm (In.) Application Data 80Hz 50Hz John Deere 6081 TF001, 4-Cycle, Turbocharged 6Inline 8.1 (496) 116x 129 (4.56x5.06) 16.5:1 7.7 (1515) 6.0 (1188) 7, Replaceable Insert Engine Electrical Engine Electrical System (12/24 V") Battery-charging alternator: Ground (negative/positive) ....•.• Volts (DC) .................... . Ampere rating •.•......••...... Starter motor rated voltage (DC) Battery, recommended cold cranking amps (CCA): Quantity, CCA rating •.......•... Battery voltage (DC) 80Hz 50Hz 12 Volt/24 Volt Negative 12/24 78/40 12/24 1, 800/2, 570 12 1800 1500 * 12-volt or 24-volt engine electrical systems are available. 157 (211) 130 (175) Cast Iron Forged 'Steel Chromium-Silicon Steel Stainless Steel Mechanical, Nlppondenso AS2500 3-5% :t0.33% (mech. governor) :0.25% (elect. isoch. gov.) Dry 80 Hz 50Hz 34 (1200) 27 (955) 500 (930) 540 (1005) 7.5 (2.2) 101.6 (4) Fuel Fuel System Fuel supply line, min. ID, mm Qn.) Fuel return line, min. ID, mm (In.) Max. lift, engine-driven fuel pump, m (ft.) Max. fuel flow, Lph (gph) Fuel prime pump Fuel filter R~commended fuel Lubrication Lubricating System Type Oil pan capacity, L (qt.) Oil pan capacity with filter, L (qt.) Oil filter: quantity, type Oil cooler MS-131 (135DSEJ) 8/99c 60 Hz 50 Hz 11 (0.44) 6 (0.25) 0.9 (3.0) 128 (33.7) 108 (28.6) Manual Primary 8 Microns @ 98% Efficiency #2 Diesel 60 Hz 50 Hz Full Pressure 31 (32.75) 32 (33.75) 1 , Cartridge Water-Cooled • • • Application Data Cooling (Standard Radiator) Cooling System Ambient temperature, °C (°F) Engine jacket water capacity, L (gal.) Radiator system capacity, including engine, L {gal.) Engine jacket water flow, Lpm {gpm) Heat rejected to cooling water at rated kW, dry-exhaust, kW (Btu/min.) Water pump type Fan diameter, Including blades, mm (In.) Fan, kWm (HP) Max. restriction of cooling air, Intake and discharge side of radiator, kPa (in. H20) Cooling (Optional Systems) Remote Radiator System• Exhaust manifold type Connection sizes: Water Inlet, mm (in.) .•.......•.. Water outlet, mm (in.) ...••.....• Static head allowable above engine, kPa {ft. H20) City Water Cooling (CWC) System Exhaust manifold type Water Inlet, in. . ............... . Water outlet, in. . .............. . 60 Hz 50 Hz 50 (122) 14.4 {3.8) 30 {7.8) 216 (57) 185 (49) 76 (4300) 63 {3590) Centrifugal 599 (23:6) 6.1 (8.2) 4.0 (5.3) 0.125 (0.5) 60 Hz 50Hz Dry 51 (2.0) ID Hose 64 (2.5) ID Hose 90 {30) 60Hz SQ.Hz Dry 0.5NPT 0.5NPT • Contact your local distributor for cooling system options and specifications based on your specific application. Operation Requirements Air Raqulram,anta 60Hz 50Hz Radiator-cooled cooling air, tn3/min. (scfm)7 187 {6600) 142 {5000) Cooling air required for gen. set when equipped with ewe or remote radiator, based on 14°C (25°F) rise and ambient temp. of 29°C (85°F), m3/min.' (cfm) 150 (5300) 133 (4700) Combustion air, m3/min. (cfm) 13.5 (475) 9.9 {350) Heat rejected to ambient air: Engine, kW (Btu/min.) .•.....•.. 31.1 (1770) 26.5 {1510) Generator, kW (Btu/min.) .•...•.• 10.0 {570) 9.1 {520) i' Air density = 1.20 kg/m3 {0.075 lbm/tt3) Fuel Consumption 60Hz 50Hz Diesel, Lph (gph) at % load Standby Prima 100% 40.1 (10.6) 34.1 (9.0) 75% 31.4 {8.3) 23.8 (6.3) 50% 22.7 (6.0) 17.4 {4.6) 25% 14.8 (3.9) 10.2 (2.7) Controllers Available Controllers Dl~al Controller Au ovisual annunciation with NFPA 110 Level 1 capability. Pro ammable·microprocessor logic and digital display features. 12-o 24-volt engine electrical system capability. Rem e start, prime power, remote annunciation, and remote communication options. Micro rocassor-Plus 16-LI ht Controller Audiovisual annunc atlon with PA 1 evel 1 capability. Microprocessor logic, AC meters, and engine gauge features. 12-or 24-volt engine electrical system capability. Remote start, prime power, and remote annunciation options. Mlcropro~aor-Plus, 7-Llght Controller Audiovisu annunciation with NFPA 110 Level 2 capability. Microproce sor logic, AC meters, and engine gauge features. 12-or 24-vo t engine electrical system capability. Remote sta prime power, and remote annunciation options. Basic Contr lier Single-light unciation and basic controls with NFPA capability. Relay logic fe ures included with three controller options: standard Basic, standar Basic with engine gauges, and expanded with AC meters and eng ne gauges. 12-volt engine e ctrical system capability only. ,Remote or auto atic start options. Manual Controll r Single-light annun iation and basic control functions. Relay logic with A meters and engine gauge features. Prime power and bile application design. 12-volt engine elect ·cal system capability only. Engine Gauge Box ontroller for Paralleling Switchgear Generator set-to-swit hgear interface for paralleling switchgear applications. Engine gauges and e ergency stop switch features. 12-or 24-volt engine e ctrical system capability. NOTE: See the respec ve controller spec sheet for additional controller featur and accessories. MS-131 (135DSEJ) 8/99c • • • •P•CTRUM® SPECTRUM, N7650 County Trunk LS, Sheboygan, Wisconsin 53083 U.S.A. Phone 920-459-1877 Fax 920-459-1825 (U.S.A. Sales), Fax 920-459-1614 (International) Standard Features and Accessories Additional Standard Features • Battery Rack and Cables • Emission Compliant Engine • Integral Vibration Isolation • Oil Drain Extension • Operation and Installation Literature • Permanent Magnet-Excited Generator (PMG) Accessories Enclosed Unit ,.?(Exhaust Silencer,~ or lndus~rial X Silencer Mounting Kit for Housing O Sound Shield Enclosure XTail Pipe and Rain Cap Kit ~ Weather Housing Open Unit O Exhaust Silencer, Critical or Industrial O Flexible Exhaust Connector, Stainless Steel Cooling System llf Block Heater /a City Water Cooling O Radiator Duct Flange O Remote Radiator Cooling Fuel System O Auxiliary Fuel Pump O DayTanks ½Flexible Fuel Lines O Fuel Pressure Gauge xsubbase Fuel Tanks Electrical System xsattery Ji( Battery Charger, Equalize/Float Type O Battery Heater Engine and Generator O Air Cleaner, Heavy Duty O Air Cleaner Restriction Indicator O Bus Bar Kits O CSA Certification O Current Transformer Kit O Electronic Isochronous Governor (:t0.25% freq. reg. steady state) O Generator Strip Heater g Line Circuit Breaker (NEMA type 1 enclosure) -· 4oo fltM~ O Line Circuit Breaker with Shunt Trip (NEMA type 1 enclosure) O NFPA 110 Literature O Optional Generators O Rated Power Factor Testing O Rodent Guards O Safeguard Breaker ){' Skid End Caps O Voltage Regulation, 1% O Voltage Regulator Sensing, Three-Phase Paralleling System O Load-Sharing Module O Reactive Droop Compensator O Remote Speed Adjust Potentiometer/Electronic Governor O Voltage Adjust Potentiometer O Voltage Regulator Relocation Kit Maintenance )( General Maintenance Literature Kit -(_I~ O Maintenance Kit (includes standard air, oil, and fuel filters) O Overhaul Literature Kit O Production Literature Kit Controller (Digital and Microprocessor-Plus) O Common Failure Relay Kit O Communication Products and PC Software (digital controller only) O Controller Cable, 12 m (40 ft.) O Customer Connection Kit O Dry Contact Kit (Isolated alarm) O Engine Prealarm Sender Kit O Prime Power Switch jij' Remote Annunciator Panel D Remote Audiovisual Alarm Panel O Remote Emergency Stop Kit O Run Relay Kit Miscellaneous Accessories )! er:,e.17P:"!r?D FJ:1:c.to~lf T~,0 lltJ!½ P.P. )I{ C,1.iDSEO e'""M1SS.IO,-J s 'f,S rE& WEIGHTS AND DIMENSIONS Overall Size, L x W x H, mm (In.): 2654 x 864 x 1426 (104.50 X 34.00 X 56.13) Weight (radiator mddel), wet, kg (lb.): 1593 (3515) or _ l l--J._CI_L __ _L_t::=::::::;Cl;!i, L------i NOTE: This drawing is provided for reference only and should not be used for planning Installation. Contact your local distributor for more delailed lnformaUon. DISTRIBUTED BY: VALLEY DETROIT DIESEL ALLISON DOUG SHERMAN 5725 Eastgate Drive San Diego, 9A 92121 (619) 470-9029 Fax (619) 472-5756 @ 1999, 2000. All rights reserved. MS-131 (135DSEJ) 8/99c • Genera[ Data Model---·····················---······-·--···· .. 6081TF001 Number of Cylinders ......................................................... 6 Bore and Sttoke-in. (mm)--··········4·56 x 5.06 (116 x 129) Displacement-m:3 (L) .................. _ ...................... .496 (8.1) CompresSion Ratio .......................................... ·-······ 16.5:1 Vahes per Cylinder-Intake/Exhaust ___ ·-·········· 111 Firing Order ....................................................... 1-5-3-6-2-4 Combu$1ion System-................. -............... Direct Injection Engine Type ................................................. In-line 4•Cyele Aspiration ............ -..................... -................. Tulbocharged Engine Crankcase yent System ....• ---·-······ Open Maximum Crankcase Pressure-in.Hp (kPa) .......... 2 (0.5) Physical Data Length-in. (mm) .......................... -....... , ........... 47.6 (1210) Width-In. (mm) ................................................... 23.6 (599) Height-in. (mm) ................... ---············44.8 (1138) Weight, dry-I! (kg) ..... , ...................................... 1620 (735) (Includes flywheel housing. flywheel & electrics) Center of Gravrly Loca!icn From Rear Face of Block (X·axlsHn. (mm) .19.0{482) Rig_hl of Crankshaft (Y-axis)-in. (mm) ....... _ ••. -0.9 (-22) Ab011e Crankshaft {2-axis)-in. (mm) ............... 5.9'(150) Max. Allow. St11tic Bending Moment at Rear Face of Flywhl Hsg w/ 5-G Load-lb-ft (N•m) .600 (814) Thrust Bearilg Load Limit (Forward) ContinUous-lb (N) ..................................... 1950 (8673) Intermittent-lb (N) ................................... 2925 (13010) Electrical System Recommended Battery Capacity (CCA) 12 Volt System-am ................................................. 800 24 Voll Systern-:am ............................. ---···570 Maximum Aloweble Statllng Circuit'Resistance 12 Volt System-Ohm ......................................... 0.0012 24 Voll System-Ohm .......................... ___ 0.002 Starter Rolfing Current-12 Volt System Al 32 ·F ( O "CJ-amp .............................................. 950 Al •22 ·F (•30 "C)-a .............................................. 1300 Staner RolHng Current--24 Volt System At. S2 "F (0 "C)-amp ............................................... 600 At -22 "F (•30 "C}-amp ........................................... 700 Engine Performance Curves • Engine Specification Data Air System Prime §11.odm'. Max. Allowable Temp Rise-Ambient Air to Engine ln1et-•F c•c) ......................... 15 (8) ......... 15 (8} Maximum Air Intake Restriction Dirty Air Cleaner-in.H2O (lcPa) •• .25 (6.25) .... 25 (6.25) Clean Air Cleaner-in.Hf (kPa} ....... 12 (3) •••.••.•. 12 (3) Engine Air Fiow--113/min (m 1min) ••.• 445 (12:6) •. 475 (13.4) Intake Manifold Pressure-psi {kPa). 17 .7 (122) •• 20.3 (140) Rec'd. Intake PlpeDia-in. (mm) .. -..... ..4 (102) ...... .4(102) Exhaust system frim ~ ExhaustFlow-tt3/min (m3Jmi11) ••••• 1115 (31.6) .•• 1200(34) Exhaust Temperalure--•F ("C) ......... 925 (496) ..• 930 (500) Maximum Allowable Back Pressure-in.Hz() {kPa) .................. 30 (7 .5) .•.... 30 (7.5) Recm·d EXhaust P~ Dia-in. (mm).-4 (101.6) .. ..4 (101.6) Cooling System Prime ~ Engine Heat Rejed.-BTU/min (kW).4680 (82) ... 5180 (91) Cqolant Flow--gal/mln (L/min) ............. 71 (270) ..... 71 (270) TharmostalStart to Open-"F {"C) ..... 180 (82) ..... 180 (82) Thermostat Fully Open-"F ("C) ......... .202 (94) •.••• 202 (94) Maximum Water Pump Inlet Restrlc:L-in.H20 (kPa) .•.•..•••...•• 27 (7) ...••••.. 27 (7) Engine Coolant Cspactty-qt (L) ........... 15 (14) ....... 15 (14) Recrn•d Pressure Cap-psi (kPa) •.•••..•.. 10 (69} ....... 10 (69) Max. Top Tank Temp-•F ("C) ........... 221 (105) .•• 221.(105) Min. Coolant Fill Rate-gal/min (L.hnin) .. .3 (11) ····-··· 3 (11) Min. Air-lo-Boll Temperalure-"F ("C) •• 117 (47) •••.• 117 (47) Fuel sm,m &hrm ~ Fuel 111ection Pump .................... NO AS2500. NDAS2500 Governor Regulation ........... -••••••••• _ ........ 5 % .............. 5 % Governor Type •. -........................ Mechanical .. Mechanical Fuel Consumplion-lb/hr (kgJhr) ......... 86 (30) ...... 74.8 (34) Fuel Spill Rate-lb/hr (kg/hr} ............. 164 (75) .... 155.2 (71} Total Fuel Flow-lb/hr (kg/hr) .•..••••• , 230 (105) •..•. 230 (105} Maximum Fuel Transfer Pump suction- ft {m} fuel ...................................... 3-{o.er ....... 3• (0.9t Fuel Filter Micron Size @ 98 % Efficiency ... B ···-·····--······ 8 6081 -Generator Lubrication System ~ Standby Oil Press. at Rated Speed-psi (kPa}.40 (275) •••••• 40 (275) Oil Pressure at Low Idle-psi (kPa) •.•• 30 (210) ••••.• 30 (210) In Pan Oil Temperature-•F ("C) ....... 240 (115) .... 240 (115) Oil Pan Cspaclty, Hlgh-ql(L) ••••••••• 32.75 (31) ••• 32.75 (31) Oil Pan Capacity. Low-qt (L) .......... 31.75 {30) ... 31.75 (30) Eng. Oil capacity with Fitters-qt (L}33.75 (32) ... 33.75 (32) Engine Angularity Limits (Continuous} Any Direction-degrees ........................... 20 ............... 20 Performance Data frm. ~ Rated Power-hp (kW) ..................... 190 (142) ••. 211 (157t Rated Speed-rpm" .................................. 1800 •••••••.••. 1800 Low Idle Speecl..rpm ................................ 850 ............. 850 BMEP-psi (kPa) .......... ---169 (1165) •• 187 (1290) Frlclion Power @ Rated Speed-hp (kW) .... _ .......... 28 (21} ........ 28 (21) Allllude Capabilly ~ (m) ••• 11.500 {3500) -•• 9000 (2700)" Ratio-Air: Fuel ..................................... 28.3:1 •••..••.. 27.2:1 Noise-dB(A)@ 1 m ----······· 94.5 ............ 95.0 Fuel consumption -Jblbr (kg/hl · .frbm ~ 25 % Power ................................... 20.9 (9.5) .... 22.0 {10.0) 50 % Power ................................. 36.3 (16.5) .... 39.6 {18.0) 75 % Power ................................. 52.8 (24.0) •••• 57.2 (26.0) 100 % Power ............................... 66.0 (30.0) .... 74.8 {34.5) All valtJes #l""4d speed and ,_...., ~dald Cflllons Unlas5 ~ nlllad • .. Revised Data Curve 6081TF1800211 ..................................... Sheet 2 Of 2 June 1999 August2000 • • • ~ Rating: ENGINE PERFORMANCE CURVE Gross Power JOHNDEERE Application: Generator Generator Efficiency % HP 190 Fan Power hp kW 1800 RPM (60 Hz} Nominal Engine Power@ 1800 RPM Prime SlandbJ I kW HP I kW I 142 211 1 157 Power I Prime Rating f Standby Rating 1 114 :~~by Factor kW I WA kW I kVA capability 88-92 I 10.s• I 7.8• I o.8 11s•-1w I 147•0154-• I 131·-1:w I 164·-112-100%· Nole 1: Based an nominal engine power." -.::-90 :E (41) ~ -.E 50 j (23) : m 10 :s LI-(4.5) a -PRIME 0 -STANDBY . . . . . · 1 · . . . . . ::H:{ :(H:: ::d+: :(~+: :f ll: +i:i:: +i+ +t+ .:(H:: . . . . . . . .. . . . . . . . ... ""·:-··=-··~·· ··:--··!'"··~ ... ··:-· ·:-··~-- . . . . . . . . . . . . . . . .. . . . . . . ' . . .. Ht""!'"'";"• ••t•:• .. ,: .. Ut•f~•;•• Ht•:H~OO ••:··: .. :•• ••t·:--:O ·-:-·:··:H ••:••:••":"" ··:h:··~O,f .. ; .. ; .. i .... t.-t--! .. u~--!-~; .... i .. ;.,t .... i .. t .. ~o .. ~ .. i .. ru .. t.J .. ~ .... i .. i .. ; .... ; .. ; .. ~:. : • ' • : ! : • • • • ! . . • .. • • • • . • • • ~ • . .. 40 (30) 80 (60) 120 160 200 240 (90) (119) (149) {179) Brake Power-hp (kW) 280 (209) 320 (239} Engine Performance Curves 6081 -Generator POWERTECH 8.1 L Engine Model: 6081TF001 190 hp (142 kW} Prime 211 hp (157 kW) Standby [Option 1603 / 1604 f 1606]* ,d Air Intake Restriction ................... 12 in.H2O (3-kPa) Exhaust Back Pressure ••• ·-····· 30 in.H;iO (7.5 kPa) Gross power guaranleed within+ or -5% atSAE J1995 and ISO 3046 conditions: 77 ·F (25 "C) air inlet temperalllre 29.31 in.Hg (99 kPa) baromeler 104 "F (40"C) fuel inlet temperature 0.853 fuel specific gravity@ 60 "F (15.5 •c) Conversion factors: Power: kW = hp X 0.746 Fuel: 1 gal=7.1 lb, 1 L=O.B5kg Torque: N-m = b-ft x 1.356 All values are from currently available data and are subject to change Without notice. Notes: Emission Certifications: I Certified by: "'CARB;EPA j ~..J~ Ref: Engine Emission Label I 3/ }fA~ /9'j', • Revised Data Curve6081TF1800211 .................................... Sheet 1 of2 June 1999 August2000 • • 4/4/01 TIER 1 NON-ROAD EMISSIONS VALUES SPECTRUM 20-200DSEJ MODELS The below emissions values are EPA Tier 1, non-road values based upon a weig~ted average of the emissions at engine operationg points (five points for generators). Compliance with the EPA non-road emissions regulations is denoted by an en:1issions label on the engine. TIER 1 EPA NON-ROAD EMISSIONS VALUES EPA Non-Road Spectrum Gen Power bhp(kW) Nox HC co PM Diesel l;ngine Set Model Engine Model ®RPM g/hphr(g/hr) g/hphr(g/hr) g/hphr(g/hr) g/hphr(g/hr) Family 20,30,40DSEJ 4045DF150 71 (53) 6.1 Data Pending 0.1 Y JDXL06.8016 50,60DSEJ 4045TF150 100 (75) 6.1 Data Pending 0.1 Y JDXL06.8014 .80DSEJ 6068TF150 150(112) 6.2 Data Pending 0.2 Y JDXL06.8014 100DSEJ . 6068TF250 166 (124) 6.3 Data Pending 0.2 Y JDXL06.8014 135DSEJ 6081TF001 211 (157) 4.7 Data Pending 0.3 Y JDXL08.1009 150DSEJ 6081AF001 250 (187) 6.5 Data Pending 0.1 Y JDXL0S.1009 180DSEJ 6081AF001 300 (224) 6.4 Data Pending 0.1 Y JDXL08.1009 200DSEJ 6081AF001 347 (259) 4.5 Data Pending 0.1 Y JDXL08.1008 • •• SCAQMD Permit 320203 320202 320201 320201 308884 308886 308886 308886 5 mode tests 2001Spectrum1 • • • SP&CTAUM• e ---a•a•,•111•a•1,•a•1a••l!I. ·L-~ TECHNICAL INFORMATION SERIES Alternator Data Sheet · Alternator Model: 4813 Frequency: 60 Hz Speed: 1800 RPM Leads: 12 (6 Lead, 800 Volt) Voltage Power L-N/L·L Phase Factor Connection 80°C 139/240 3 0.8 Wye 138.0 277/480 (172.5) 127/220 3 0.8 Wye 131.0 254/440 (163.8) 120/208 3 0.8 Wye 128.0 240/416 (160.0) 110/190 3 0.8 Wye 126.0 220/380 (157.5) 120/240 3 0.8 Delta 128.0 (160.0) 120/240 1 1.0 Dogleg 78.0 (78.0) 120/240 1 0.8 Dogleg 58.0 (72.5) 347/600 3 0.8 Wye 128.0 (160.0) kW* (kVA) 90°0 95°0 Lloyds ABS 144.0 148.0 (180.0) (185,0) 139.0 143.0 (173.8) (178.8) 136.0 140.0 (170.0) (175.0) 132.0 136.0 (165.0) (170.0) 136.0 140.0 (170,0) (1.75,0) 83,0 86.0 (83.0) (86.0) 62.0 64.0 (77.5) ' _ (80.0) 136.0 140.0 (170.0) (175.0) 105°C Prime 156.0 (195.0) 149.0 (186.3) 146.0 (182.5) 140.0 (175.0) 146.0 (182.5) 91.0 (91.0) 68.0 (85.0) 146.0 (182.5) TIS-102 11/97 130°0 125°0 Standby 169.0 172,0 {211.3) (215.0) 161.0 164.0 (201.3) (205.0) 157.0 160.0 (196.3) (200.0) 147.0 148.0 (183.8) (185.0) 157.0 160.0 (196.3) (200.0) 100.0 101.0 (100.0) (101.0) 75.0 76.0 (93.8) (95.0) 157.0 160.0 (196.3) (200.0) • All data tested In accordance with IEEE Standard 115. The manufacturer of Spectrum reserves the right to change the design or specifications without notice and without any obligation or llablllty whatsoever. Submittal Data: 139/240 Volts,·O.B PF, 1800 RPM, 60 Hz, 3-Phase Symbol Per Unit Ohms Symbol Value Typical Resistances lyplcal Time Constants Phase Resistance 0.026 0.008 Armature Short Circuit Ta .o.008sec. Rotor Resistance 8.999 2.765 Transient Short Circuit T'd 0.149 sec. Typical Reactanca_s Transient Open Circuit T'do 1.748sec. Synchronous Typical Field Current Direct Xe! 3.372 1.036 Full Load . lfFL 24.95 amps Quadrature Xq 1.663 0.511 No Load lfNL 6.52amps Transient Typlcal Short Circuit Ratio 0.339 Unsaturated X'du 0.326 0.100 Harmonic Distortion Saturated X'd 0.287 0.088 RMS Total Harmonic Distortion 2.5% Subtranslent Max. Single Harmonic 5th Direct X"d 0.081 0.025 Deviation Factor (No Load, L-L) 3.7% Quadrature X" 0.095 0.029 q Teleptione Influence Factor <50 Negative Sequence X2 0.088 0.027 Insulation Material Class Zero Sequence Xo 0.008 0.002 per NEMA MG1-1.66 H Phase Rotation AB.C TIS-102 .11/97 43 • • • 4S13 60 Hz TYPICAL GENERATOR EFFICIENCY* 139/240, 277/480 Volts, Wye 92 ••••••••••• ·········-•••••••••••••••••••••••••••••••••••••••••• ••••••••••• ••••••••••• ····--· r;' 91 C .•.•••..•.. ······· ..............................•.••.•..................... ··········· •....•.... II). ·u I so w '#. 89 • • • • • • • • • • • • • • • • • • • • • • • • • • • ·-· • • • • • • • • • • • • • • • • • • • • • • • • • • • •.• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 18 •.••••••••• ·······-••••••••••• •••·••••••• ·••••••••••••••••••••• ••.•••••••••.••••••••••••••.•••• 87 -~·-······· ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 88 ;&.' ___ ..i.., ___ _._ ___ ..... __ -..i.-----'-----'--------..._ __ __, 0 20 35 ~o Q. 25 i5 CD en 20 I j 'a' 15 10 5 0 / 0 40 80 80 100 Output (kW) 120 140 TYPICAL MOTOR STARTING CHARACTERISTICS* 139/240, 277 /480 Volts, Wye : / , ./ / / /~ ~ / / V 100 200 300 400 500 Locked Rotor kVA 180 180 600 * All data tested in accordance with IEEE Standard 115. The manufacturer of Spectrum reseives the right to change the design or specifications without notice and without any obligation or liability whatsoever. 44 TIS-102 11/97 • • • SPECTRUM® DETFIDIT ·a1es&1L Spectrum® Microprocessor-Plus Controller Applicable to the following: 20-275GS 20-2000DS/DSE • Controller Is compatible with 12-or 24-volt engine electrical systems. • Versions are available to meet the National Fire Protection Association requirements of · NFPA-99 and NFPA~110 with addltlonal accessories. NFPA-110, Level 1 requirements typically apply to health care facilities; NFPA-110, Level 2 requirements apply to less-crltlcal applications. • Available with oversized· meterbox to accommodate AC wattmeter, tachometer, oll temperature gauge, or other customer requirements. • Contains microcomputer-based loglc with a ROM (read-only memory)-based control algorithm. • Contains hardware and software filters to protectthe contrqller components from electrical noise. • Vibration Isolated from the engine/generator. • Standard overvoltage protection. M6-30 8/970 GENERATOR ACCESSORIES Generator Set Controllers 16-Llght Controller 7-Llght Controller 1SO9001 NTEIII-WJONA!!YREGISl!RfO SP•CTRUM" • • • Microprocessor-Plus, 16-Light Controllers for NFPA-110, Level 1 Requirements 1,1,1,1,1,1,:,,,,,1,,~w,, • 0~ OE O~'ffl. O""NL 01&& Or:tr' 0~ o=., .... u 0~ 0%frl:tmn' o-o-... <nt,a,:r ""' L_o-.1 o::i..r""" o:::- o=- oF.:. ""'°'~--- -o- 16-Light Controller in Standard Enclosure "'=========-=,f2...., 0:=;a, ---,;,o 1~~,\l\1\\\111l1hl,111,,,,,,,,,h,,1,/ I \ ...... • O _,._ .,_,.,. 16-Light Controller in Oversized Enclosure Standard Features (Standard and Oversized Enclosures) • Dimensions, W x H x D, in. (mm): Standard enclosure: 18.15 x 9.90 x 11.48 (461 x 251 x 292) Oversized enclosure: 26.40 x 9.90 x 11.48 (671 x 251 x 292) • Power source with circuit protection: 12-or 24-volt DC • AC interlock to prevent starter reengagement with engine running • DC circuit protection • Error-proof wiring harness for electrical connections • Panel lamps (2). Oversized enclosure has 3 panel lamps. • Analog gauges,.2 in. (51 mm), 2% full-scale accuracy: o Pressure gauge, oil o Temperature gauge, engine water o Voltmeter, DC battery • Analog meters, 2.5 in. (64 mm): o AC ammeter, 2% full-scale accuracy o AC voltmeter, 2% full-scale accuracy o Frequency meter, 0.5% full-scale accuracy • Fault, shutdown, and status indicators: o Air damper (red) (200-1600 kW 2-cycle, Detroit Diesel-p,;,wered models only, if equipped)* o Auxiliary fault (red) o Battery charger fault (red)* o Emergency stop (red)* o Fuel, low-level or pressure (red)* o Generator switch not-in-auto (red) o Level, low coolant (utilizes auxiliary fault indicator) o Overcrank (red) o Overspeed (red) o Pressure, low oil (red) o Pressure, prealarm low oil (yellow)* o System ready (green) o Temperature, high engine (red) o Temperature, low water (red)* o Temperature, prealarm high engine (yellow)* o Voltage, prealarm high battery (yellow)* o Voltage, low battery (red)* * Requires optional kit or user-provided device to enable function and lamp indication. • Running time meter • Switches and standard features: o Cranking, cyclic o Horn, alarm (with silencing switch) o Mode, prime power o Rheostat, generator output voltage-adjusting (front panel mounted, :1:5% of nominal voltage) (350-2000 kW models have adjustment on voltage regulator in junction box) o Shutdown, overvoltage protection o Start, remote two-wire start o Switch, emergency stop (standard on 200-1600 kW 2-cycle, Detroit Diesel-powered models only) o Switch, lamp-test o Switch, meter range selector o Switch, run/off-reset/auto (engine start) o Timer, engine cooldown, (5-minute fixed) MS-30 8/97 .SPECTRUM• :f5\ • ---D.-T-RD•IT-DI ____ L •-, ~ SPECTRUM, N7650 County Trunk LS, Sheboygan, Wisconsin 53083 U.S.A. Phone 920-459-1 an Fax_ 920-459-1825 (U.S.A. Sales), Fax 920-459-1614 (International) • • Microprocessor-Plus Accessories (Standard and Oversized Enclosures) O Common Failure Relay remotely signals auxiliary fault, emergency stop, high engine temperature, low oil pressure, overcrank, and overspeed via one single-pole, double-throw relay with 10 amp at 120 vac, 1 o amp at ~8 vdc contacts. O Controller Cable, 40 feet (12 m) enables remote mounting of the controller. O Controller Connection Kit provides a cable connecting the controller output terminals to a terminal strip in the junction · box. Specify the controller connection kit if single-strand solid conductors connect the controller to remote devices. O Dry Contact Kit interfaces between the controller signals and customer-supplied accessories providing contact closure to activate. warning devices such as lamps or horns. Kits are available in either one or ten single-pole, double-throw relays with 3 amp at 250 vac contacts. A kit with twenty single-pole, double-throw relays with 3 amp at 250 vac contacts is available on 350-2000 kW models. O FASTCHECK® hand-held diagnostic fault detector activates controller circuits without operating engine/generator. Helps service or maintenance personnel quickly identify faults in ' controller and engine circuits. X Float/Equalize Battery Charger with Alarm Feature warns controller of battery charger fault and low battery voltage. Level 2 controller offers only remote indication. Order a remote annunciator for this feature with Level 2 controllers. O Local Emergency Stop Switch shuts down generator set · immediately in emergency situations. Use the generator master switch for normal shutdowns. Standard on 200-1600 kW 2-cycle, Detroit Diesel-powered models only. Availability is subject to change without notice. The manufacturer of Spectrum® products reserves the right to change the desjgn or specifications without notice and without any obligation or liability ,\/ Prealarms warn of low water temperature, approaching J\ low oil pressure, and approaching high water temperature. Kits for gas-fueled models include a low fuel pressure switch. Level 2 controller offers only remote indication. Order a remote annunciator for this feature with Level 2 controllers. rV Remote Annunciator Panel enables the operator to I\ monitor the status of the generator from a remote location. May be required for NFPA-99 and NFPA-11 o installations. Kit includes separately mounted 14-relay dry contact kit. . 0 Remote AudloNisual Panel warns the operator of fault shutdowns and prealarm conditions. Common fault lamp and horn with silence switch. 0 ~emote Emergency Stop Panel immediately shuts the generator set down from a remote station. 0 Run Relay provides a three-pole, double-throw relay with 1 O amp at 250 vac contacts for indicating that the generator set is running or shut down. Microprocessor-Plus Accessories . (Oversized Enclosure only) 0 Engine oil temperature gauge, 2 in. (51 mm}, 2% full-scale accuracy. Gauge measures engine oil temperature. 0 Tachometer, 3.38 in. (86 mm). Meter measures engine speed (RPM). 0 Wattmeter, 2.5 in. (64 mm), 0.5% full-scale accuracy. Meter measures kilowatts from output leads. DISTRIBUTED BY: VALLEY DETROIT DIESEL ALLISON DOUG SHEAMAN 5725 Eastgate Drive San Diego, CA 92121 (619) 470-9029 Fax (619) 472-5756 what!:loever. Contact your local Spectrum® prod1:1cts distributor for ,__ ____________________ ____. availability. (C) 1995, 1996, 1997. All rights reserved. MB-30 8/97 • • SPECTRU_M_~ __ _ DETROIT DIESEL • Spectrum® automatic battery chargers feature two charging modes to keep lead-acid and nickel-cadmium batteries fully charged without overcharging. The battery charger automatic float-to-equalize operation maintains battery voltage with no manual intervention. • Temperature compensation feature prevents overcharging or undercharging battery at ~igh/low ambient temperatures. · • Current-limltlng circuitry prevents battery charger from overload at low battery voltage and · during a short circuit. Ten amp DC current limit elminates crank disconnect during generator set exercise period. Specifications Model No. Output Voltage Output Amps PAB-325332 12 10 L PAB-325333* 12 10 PAB-325334 24 10 PAB-325335* 24 10 Weight I I o.c. OUTPUT 0 TYPE ABC 25A GENERATOR ACCESSORIES Float/Equalize Battery Charger ill WARNING ! 1SO9001 i ~ REG518® : SPECTRUM• 0 I BIOll)'guesc.-ica1111 blltfllocnwcllng ~ ~LOoorl ~~ml I ~ci:_~i..::.t"""''°29?3St ® .R A.C. INPUT I . ,o 0 0\:,,1,,,,,,,,,~s DC:AMMETER TYPE ABC & 120VAC-7A 240VAC-5A POWER I O • 10 15 20 25 -~1\1111/,,,,4,,,/ 0 I VOLTS 0 ON 9 Number of Cells Lead Acid Ni-Cd Voltage Regulation 6 9 ±1% 6 9 ±1% .< 12 18 ±1% 12 18 ±1% 26 lbs. (11.8 kg) Dimensions 10.67 x 5.63 x 16.63 in. (L x D x H) (271 x 143 x 422 mm) > * Includes optional alarm circuit board. < · • NOTE: Complies with NFPA 110 code requirements when equipped with optional alarm circuit board. Alarm board features low battery voltage, high battery voltage, and battery charger malfunction alarm contacts. M6-15 1/95e Automatic Float to Equalize When the battery loses its charge, the battery charger operates in the High Rate Constant Current Mode until the battery voltage rises to the preset equalize level. At the preset equalize level, the battery charger switches to the constant voltage Equalize Mode until the current required to maintain this voltage drops to 50% of the battery charger's high rate current. The battery charger then switches to the lower constant voltage Float Mode when the battery nears full charge. The battery charger continues to operate in this mode until AC input power disconnects or the current required to maintain the battery at the fleat voltage setting exceeds 6 amps. Temperature Compensation The battery charger compensates for battery temperature using a negative temperature coefficient. The battery charger provides temperature compensation of -2mv/°C per cell over the ambient temperature range of -40°0 up to 60°0. The temperature compensation automatically adjusts the float and equalize voltage settings to prevent the battery from overcharging at high ambient temperatures and_ undercharging at low ambient temperatures. ---,--, -Equalize Voltage Float Voltage Time___.. • High Rate Constant Current Mode • Equalize Mode Q FloatMode ...., 60 e !!! 40 i Q) ~ 20 i! ~ 0 ~ DJ -20 Figure 1 ---------~ ----+ I I ---------~ ----_,_ ----I 92 94 96 98 100 102 104 106 % of Nominal Charging Voltage Figure 2 M6-15 1/95e • • • • • • Standard Features . . • Ammeter and voltmeter indicate battery charging rate with 5% full-scale accuracy. . POWER ON lamp indicates battery charger is operating. • AC Input and DC output fuses prevent battery charger damage from abnormal overload and short-circuit conditions. • Operational · temperature range is from -40°F (-40°C) to 140°F (60°C). Battery charger float and equalize voltage automatically adjust throughout the temperature range. • Reverse polarity protection circuitry prevents battery charger from . energizing if improperly connected. • Internal terminal blocks for AC input and DC output/ sensing lead connections. • DC voltage regulation of± 1 % from no load to full load and AC-input line voltage variations of ±10%. • UL listed/CSA certified . • Wall-mount, slotted enclosure with knockouts for customer conduit installation. • Reconnection blocks allow operation at 120 or 240 volts AC, single phase, 50 or 60 hertz. • Battery charger circuitry protected from AC line and DC load voltage spikes and transients. • Terminal block for remote battery sensing leads. • Automatic float-to-equalize operation with. individual potentiometer adjustments. Charge up to 12 lead-acid or 18 nickel-cadmium battery cells. • No adjustments are necessary for lead-acid or nickel-cadmium batteries. • Oversized transformer with heatsink allow constant current charging at 1 O amps up to the equalize voltage setting for fastest battery charging . M6-15 1/95e SPECTRUM SPECTRUM® DETRDIT DIEliliL N7650 County Trunk LS, Sheboygan, Wisconsin 53083 U.S.A. Phone 920-459-1877 Fax 920-459-1825 (U.S.A. Sales), Fax 920-459-1614 (International) D.C. OIJTPl1T 0 'IYPEABC 25A 10.67 (271] 7.00 (178] ----------"7<--,;----r- A.C. INPlIT 0 TYPEABC 120VAC-7A 24DVAC-SA POWER ,-;;--·.::/0 .500 DIA. X .219 DIA. [12.7 X 5.6] KEYHOLE 2PLACES AC au TERMINAL BLOCK o '123456 ~-+!t---H-)ON ./ CUSTOMER CONNECTIONS i----7.00 [178] .25 [6] DIA. (2 HOLES) ITT-; i !!i tti-; i I I I I I I NOTE: SATTERY CHARGER IS CONNECTED FOR 120VOLT INPlIT AS STANDARD. WIRES MUST BE REPOSITIONED AS SHOWNTOCONNECTT024D VOLT INPlIT. AC INPlIT FUSE MUST BE CHANGED TO AGREE AS SHOWN BELOW. FUSE SUPPLIED. ~ FUSE 120VAC 7A, TYPE ,IBC 240VAC 5A, TYPE ,IBC \--w•-SENSE LEADS TO SATTERY. USE MINIMUM 18 GA. WIRE. ---POS.&NEG.USE MIN. 1D GA. WIRE. 0 + 01/TP NOTE: FOR DC CONNECTIONS, USE SlRANDED COPPER WIRE, IIODV, 1D5""127CVINYL PLASTIC INSULATION. UL STYLE 1015, CSA TYPE TEW. , DISTRIBUTED BY: Availability is subject to change without notice. The manufacturer of Spectrum® products reserves the right to change the design or specifications without notice and without any obligation or liability (§) L5.63[143] ~ I 0 """ LV -N.O. CONTACTS, CLOSE ON LOW BATTERY VOLTAGE HV -N.O. CONTACTS, CLOSE ON HIGH BATTERY VOLTAGE CM -N.O. CONTACTS, CLOSE ON LOSS OF AC INPUT OR LOSS OF DC OUTPUT 1~1~1fil,~JJ' (§) ~o ~[f] :l j[f] ~o VIEW A-A OPTIONAL ALARM BOARD ADV-5971-S whatsoever. Contact your local Spectrum® products distributor for ,__ _______________________ _, availability. © 1993, 1994, 1995. All rights reserved. M6-15 1/95e • • •• ISO9001 N!EIINAlJONAllY !EGIS1EREll SPBCTRUM" e Battery Specifications_ Typical Dimensions D w 1 I I H _! L • M6·16 7/99a • _The manufacturer of Spectrum® selects batteries to meet the engine manufacturer's specifications and to comply with NFPA 11 O requirements for engine cranking cycles. • Heavy-duty starting batteries are the most cost-effective means of engine cranking and provide excellent reliability in generator set applications. • Batteries are rated according to SAE standard J-537. All batteries are 12 volt, lead calcium, or lead antimony type. Battery Post Layouts A-F and Styles 1-4 :1 A D D B D u 0 Note: Layout F and style 4 have dual terminals. Note: Style 3 Includes a stud conversion kit for converting to style 1, if required. D E F Note: Dimensions are in mm; 25.4 mm equals 1 inch. i I I I I ~ SPaCTRUM® SPECTRUM, N7650 County Trunk LS, Sheboygan, Wisconsin 53083 U.S.A. D•TIIDIT DI-L Phone 920-459-1877 I Fax 920-459-1825 (U.S.A. Sales), Fax 920-459-1614 (International) • Cold Reserve Battery SAE Dimensions Cranking Capacity Battery Qty. BCI mm (In.) Amps Minutes at Post Chg Kit par Group at-18°C 21°c cso0 F) Layout Models Type* Number Kit Size L w H (0°F)Mln. Minimum Style Gas/Gasoline 20-100GS Dry PA-225290 1 24 260.4(10.3) 173.0 (6.8) 228.6 (9.0) 900 130 D/1 20-100GS Wet PA-256985 24 260.4(10.3) 173.0 (6.8) 228.6 (9.0) 900 130 D/1 135-180GSt 60 Hz Dry PA-336070 2 24 260.4(10.3) 173.0 (6.8) 228.6 (9.0) 900 130 D/1 135-180GS+ 60 Hz Wet PA-336071 2 24 260.4(10.3) 173.0 (6,8) 228.6 (9.0) 900 130 D/1 135-180GSt 50 Hz, 200-275GSt Dry PA-324589 2 31 333.3(13.1) 173.0 (6.8) 239.8 (9.4) 1000 200 C/1 135-180GSt 50 Hz, 200-275GSt Wet PA-324588 2 31 333.3(13.1) 173.0 (6.8) 239.8 (9.4) 1000 200 C/1 Dlaaal 20-60DSEJt, 125DS Dry PA-324494 2 26 206.5 (8.1) 173.0 (6.8) 203.2 (8.0) 700 90 D/1 20-60DSEJt, 125DS Wet PA-324493 2 26 206.5 (8.1) 173.0 (6.8) 203.2 (8.0) 700 90 F/4 20-100DSEJ:j:, 20-100DSJ:j: Dry PA-225290 1 24 260.4(10.3) 173.0 (6,8) 228.6 (9.0) 900 130 D/1 20-100DSEJ:j:, 20-100DSJ:j: Wet PA-256985 24 260.4(10.3) 173.0 (6.8) 228.6 (9.0) 900 130 D/1 80-180DSEJt Dry PA-336070 2 24 260.4(10.3) 173,0 (6.8) 228.6 (9.0) 900 130 D/1 80-180DSEJt Wet PA-336071 2 24 260.4(10.3) 173.0 (6.8) 228.6 (9.0) 900 130 D/1 135-180DSEJ:j: Dry PA-336693 1 31 333.3(13.1) 173.0 (6.8) 239.8 (9.4) 1000 200 C/1 >135-180DSEJ:j: Wet PA-336692 31 333.3(13.1) 173.0 (6.8) 239.8 (9.4) 1000 200 C/1 z 150/180DS, 200-400DSE, 450DSE-4§, 500-1000DS-4§ Dry PA-324589 2 31 333.3(13.1) 173.0 (6.8) 239.8 (9.4) 1000 200 C/1 150/180DS, 200-400DSE, 450DSE-4§, 500-1000DS-4§ Wet PA-324588 2 31 333.3(13.1) 173.0 (6.8) 239.8 (9.4) 1000 200 C/1 450DSE-4§, 500-1000DS-4§ Dry PA-354066 4 31 333.3(13, 1) 173.0 (6.8) 239.8 (9.4) 700 150 C/1 • 450DSE-4§, 500-1000DS-4§ Wet PA-354065 4 31 333.3(13.1) 173.0 (6.8) 239.8 (9.4) 700 150 C/1 1250-2000DS-411 Dry PA-354153 4 31 333.3(13.1) 173.0 (6.8) 239.8 (9.4) 1000 200 C/1 1250-2000DS-411 Wet PA-354152 4 31 333.3(13.1) 173.0 (6.8) 239.8 (9.4) 1000 200 C/1 1250-2000DS-411 Dry PA-354060 8 31 333.3(13.1) 173.0 (6.8) 239',8 (9.4) 700 160 C/1 1250-2000DS-411 Wet PA-354059 8 31 333.3(13.1) 173.0 (6.8) 239.8 (9.4) 700 160 C/1 * Charge type: NOTE: All batteries are 12 volt, lead calcium or lead antimony type. Dry-charged batteries do not contain electrolyte. Supply and add NOTE: 200 kW and below models have a single starter motor. Batteries electrolyte per Instructions enclosed with each kit. t :j: § II Wet-storage batteries contain electrolyte and are the maintenance- free type with sealed cells. 24-volt engine electrical system. 12-volt engine electrical system. Models have a single starter motor. Select a kit with two batteries for applications at 0°c (32°F) and above. Select a kit with four batteries for applications below 0°c (32°F). Models have dual starter mdtors. Select a kit with four batteries for applications at. 0°c (32°F) and above. Select a kit with eight batteries for applications below 0°c (32°F). Availability Is subject to change without notice. The manufacturer of Spectrum® products reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Spectrum® products distributor for avallablllty. are for applications below 0°c (32°F). DISTRIBUTED BY: \\•I ";; \ "!I : • \ • '• • • •• • ·~, \ • ·,·. ···: -', 'j 8~i: · .. ~,;!', r··· ; ', :.·,'' ! 0 , \ 1°1 l\ 1 • I, • j :-,,\.-:J ~ 1993, 1994, 1995, 1998, 1997, 1998, 1999. All rtghts reserved. MB-18 7/99a SPECTRUM® • DETROIT DIESEL • • For Use with Microprocessor-Plus Controllers • Annunciator panel monitors condition of standby generator set equipped with Microprocessor-Plus controller. • The remote annunciator alarm ·panel meets the standards of the National Fire Protection Association established In NFPA 99 for essential electrical systems for hospitals and also meets standards of the National Electrical Code, Section 700-7. · • NFPA standards require a storage-battery- powered remote annunciator. The remote annunciator must operate In a location outside of the generating room that Is readily observed by operating personnel at a workstation. The annunciator must give visual . and audible warning of an alarm condition affecting an emergency or auxlllary power source. • The remote annunciator alarm panel mounts to either a desk or wall. It allows monitoring of the ·standby power system from a location remote of the generator set. 0 0 Dry Contact Kit ---- ~ I 0 MB-1 6/951 OD!i.: om:= 0~11.: Qu,~~ Ol'lli. oE 01::t.1&. QI.OIINL GENERATOR ACCESSORIES Remote Annunciator ,1SO9001 INl!RNIJlONAllYRfGISTfiE!l I SP.CTRUM· Surface Mount O~ OMlm,AU.T O~ O~ O~rtarm omTOII O~ O~ omw o-o-o!'f:o -~ -- LA1PQ1DT Flush Mount 0 o==. 0-rMLT o• o.:. O~r:i,1111rt o= ... 0~ o=r o=r o-o-on:o • -,.g,.- ..-Q,ar 0 cl= = SP.CTRUM®, . . e iiilll ...... D ... 11111,111R•a•1,•a•11 .. N_.L.__ · \9 Alann Horn. Horn sounds if fault or prealarm condition exists except emergency stop, battery charger fault or low battery volts. The alarm horn can be silenced only with the generator master switch in the AUTO position. Alarm SIience Switch. Switch disconnects alarm during servicing. Generator master switch must be in the AUTO position (meets requirements of NFPA 110). Lamp Test Switch. Switch tests the annunciator indicator lamps. Prealarm High Engine Temperature. Lamp lights if engine coolant temperature approaches shutdown range. Requires prealarm sender group. Prealarm Low 011 Pressure. Lamp lights if engine oil pressure approaches shutdown range. Requires preaiarm sender kit. Low Water Temperature. Lamp lights if optional engine block heater malfunctions and/or engine coolant temperature is too low (below 75°F [21 °C]) for 10-second · start-up. Requires preaiarm sender kit. SPECTRUM N7650 County Trunk LS, Sheboygan, Wisconsin 53083 U.S.A. Phone 920-459-1877 Fax 920-459-1825 (U.S.A. Sales), Fax 920-459-1614 (International) Auxlllary Fault. Lamp lights will flash Immediately if controller does not sense AC output (except during first 1 O seconds after start-up). Overcrank. Lamp will light and cranking stops if engine does not start after 45 seconds of continuous cranking or 75 seconds of cyclic cranking. • Cranking stops and overcrank lamp lights after 15 seconds If starter or engine does not turn (locked rotor). • Overcrank lamp flashes if speed sensor signal Is not received for one second. Line Power. Lamp lights when commercial·utility power is in use. Requires auxiliary contact in transfer switch. Generator Power. Lamp lights when generator power is in use. Requires auxiliary contact in transfer switch. • Auxiliary lamp lights and engine stops 5 seconds after high oil temperature or low coolant level fault (if equipped). • Low Fuel. Lamp lights if fuel tank fuel level in tank approaches empty. Requires customer~supplied level switch. • Auxiliary lamp lights and engine shuts down immediately if overvoltage condition occurs (if • equipped with overvoltage shutdown kit). High Engine Temperature. Lamp lights if engine has shut down because of high engine coolant temperature. Low 011 Pressure. Lamp lights if set shuts down because of insufficient oil pressure .. Emergency Stop. Lamp _ lights and engine stops if emergency stop is made. Requires remote emergency stop. switch. Overspeed. Lamp lights if set shuts down because of overspeed condition. . Battery Charger Fault. Lamp lights if battery charger malfunctions. Requires battery charger with alarm contact. Low Battery Voltage. Lamp lights if battery or charging voltage drops below presetlevei. Requires battery charger with alarm contact. Availability Is subject to change without notice. The m!!nufacturer of Spectrum® products reserves the right to change· the design or specifications without notice and without any obligation or liability • Auxiliary lamp lights if remote emergency stop switch is reset with generator master switch in the AUTO or RUN position. System Ready. Lamp lights when generator master switch is in AUTO position and the system senses no faults. Generator Switch Not In Auto. Lamp lights when generator master switch is in RUN or OFF/RESET position. Overall Dimensions: Surface-Mount Remote Annunciator (L x D x H): 8.69 x 2.38 x 5.00 in. (221 x 60 x 127 mm) Flush-Mount Remote Annunciator with Adapter Plate (LxDxH): 11.00x2.11 x9.50in. (279x54x241 mm) NOTE: The flush-mount kit will mount inside a standard 12 x 8 x 4 in. (305 x 203 x 102 mm) Hoffman pull box. DISTRIBUTED BY: ] iS"d( · ··7-· ' . I• I• .. ,' .. . -i~;:_1;,,--;\'., ·,, ·. / ;,,:, . '.,/. (,,1;1 :;,_J/ .•/. ' .. :! whatsoever. Contact your local Spectrum® products distributor for .___ __________________ __, availability. · ~ 1993, 1994, 1995. All rights reserved. MB-1 B/951 • • D - C eJ B - A •• 8 I 7 I 6 WIRING HARNESS TO CONTROLLER BOARD TRANSFER SWITCH AUXILLARY CONTACTS MOUNTED ON TRANSFER SWITCH CONTACTOR ASSEMBLY. DO NOT APPLY ANY VOLTAGE TO THESE CONTACTS. NOTE: TRANSFER SWITCH 10 r=t-----®-- l l~NO 12 N NC 13 58 TERMINAL DESIGNATIONS MAY VARY FROM THOSE SHOWN HERE. VERIFY THE CORRECT DESIGNATIONS USING THE APPROPRIATE TRANSFER SWITCH WIRING DIAGRAM. REMOTE ANNUNCIATOR 1<½½l1l1½l1l1l1½½½½l111l1l1fil¥1 ~~~~~~~~~~~~ID~mggz .... OPTIONAL REMOTE ANNUNCIATOR CONNECTIONS TERMINAL ID. DESCRIPTION *1 *1A 42A 2 70C 70R 32A 3 4 9 9A 12 ·25 32 36 · 38 39 56 60 70 7N 80 35 40 41 58 59 48 61 62 63 1P 2P 3P 4P EMERGENCY-STOP RELAY (K4) GROUND EMERGENCY-STOP RELAY (K4) COIL, NEGATIVE BATTERY VOLTAGE (FUSE PROTECTED) GROUND GENERATOR IN COOLDOWN GENERATOR RUNNING COMMON FAULT LINE 2 (ACTIVATED BY: E-STOP, AUX, OS, LOP, HET FAULTS) REMOTE START GROUND REMOTE START (ACTIVE LOW) CRANK MODE (OPEN=CYCLE ; GROUND=CONTINUOUS) CRANK MODE GROUND OVERCRANK INDICATOR AUXiLIARY INDICATOR COMMON FAULT/PREALARM LINE 1 (ACTIVATED BY: HET, HETP, LOP, LOPP, OS, LWT, OC, LF, AUX, AD, NIA FAULTS) HIGH ENGINE TEMPERATURE INDICATOR LOW OIL PRESSURE INDICATOR OVERSPEED INDICATOR AIR DAMPER INDICATOR SYSTEM READY INDICATOR BATTERY VOLTAGE (RUN ONLY) GROUND ,_ STANDARD CONTROLLER NOT IN AUTO INDICATOR ------------~ LOW WATER TEMPERATURE PRE-ALARM HIGH ENGINE TEMPERATURE INDICATOR PRE-ALARM LOW OIL PRESSURE INDICATOR -- L PRE-ALARM FUNCTION J OPTION ADDITIONS LINE POWER--------------~ TRANSFER SWITCH GENERATOR POWER ------------~!--OPTION ADDITIONS EMERGENCY-STOP INDICATOR ---------, BATTERY CHARGER FAULT (ACTIVE LOW) L NFPA LOW BATTERY VOLTS (ACTIVE LOW) I OPTION ADDITIONS LOW FUEL (ACTIVE LOW) -----------'· PRIME POWER OPERATION-----------, PRIME POWER OPERATION PRIME POWER OPERATION OPTION· ADDITIONS PRIME POWER OPERATION----------~ * MUST HAVE JUMPER IF THERE IS NO EMERGENCY STOP KIT CONNECTIONS. ,..::...~:-2==-::::--=:=-~-=~:=::~~---==--:::-'_~:~:---·----~:== -=-=::::...,~..:-==-:..· =::-:-_---:: -;.:_·':~~ 6 I 5 ~ REMOTE ANNUNCIATOR DRY CONTACT BOX MOUNTED AT GEN 4 I 3 I 42 2 39 12 36 38 26 60 80 41 48 61 62 63 35 40 2 I REV I DATE REVISION A I 6-5-95 i(B-7) AO, NIA ADDED TO TERMINAL 10. 832 (42179) B 110-9-96 I SHEET 2 OF 3 WAS 2 OF 2 ( 45684) C 111-19-971 (A-2) "MICROPROCESSOR-PLUS'" WAS "DEC 3+" & (B-7) "REMOTE ANNUNCIATOR" WAS "DECISION MONITOR" ON SPECTRUM TITLEBLOCK (52692) rora-m I 6 I 6 I 6 I 6 I 6 I 6 I 6 I o I 6 I 6 I 6 I INPUT <( N -sf" -N N :,c :,C l")-sf"l{)<Of'-CX)O"lO ..-N n "q"" ~ ~ ~ ~ :,c ~ :,c -~ ---:,c ~ :,c :,c :,c IN-r-N-rN-rN--r-N-r-N-r-N--r-N--r-N-r-N-r-N-rN-r-N7 IT flT 01101101101101101101101101101101101101 K1 K2 K3 K4 K5 K6 K7 KB K9 I K10 61 I K11 62 1K12 r3-1K14 $3 35 40 39 N 12 36 38 26 60 80 41 48 I I I I I I I I I ' I I I 1 I j j j j ] j j I N ~428~ a,, ______ ___,"!;.....---------'------+--~ CUSTOMER SUPPLIED WIRES #N & #428 WIRE REQUIRE 100 FT. -18-20 GA. 500 FT. -14 GA. · 1000 FT. -10 GA. SIGNAL WIRES 18-20 GA. TO 1000 FT. NOTE: IF ADDITIONAL LOAD IS ADDED . RESIZE N & 428 AS REQUIRED .©=o-P ©=o-N NOTE: FBA-1 ANNUNCIATOR FUSE BLOCK 10 AMP CONTRACTOR TO HARDWIRE "p" TO BATTERY POSITIVE ENGINE CONNECTION, AND "N" TO BATTERY NEGATIVE ENGINE CONNECTION. USE WIRE HARNESS PROVIDED AND CUT & TERMINATE AS REQUIRED. ! • I imF~~~ SPECTRUM.. -~ 2\ TOU:R.IHCES AA:E: DETRDIT DIESEL ~ lOOC± 010 ~GLES± 1/r SHEBOYGAN, WI 53083 U.SA BY I~ RN KAR KAR D I- C kl- B I- CX) A O> (j) ..- 0 C') .XX± .030 SIJRf"ACEF'INIStt MSOMIING.1HD£SIGN~OErAI...ISPR0PERTYO.-T1£Wild'ICtl*DtCE .X ± .050 71MX. Sl'EttlllM~NilJIIIUST~~=.:.~Sl'EtlRlllil110111t. l'RACTIONS± "'"' DIAGRAM :::r: 0 cc <( I 5 -'r 4 MICROPROCESSOR-PLUS ACCESSORIES 20-1600KW 14 RELAY DRY CONTACT/REMOTE ANNUNCIATOR KIT r------3------i---.--2 __ :_:PR(NIJ.S DATE INTERCONNECTION 1-24-95 -~--~,~=""" """"" JS = OAH ..>-1u-~o-IPI.OTTEO / ICM> NO 328912B.dwg JSHm 2-3 3-15-951 f""°' 328912-SI DQ 2 T . 1 •• • • SPECTRUM® 1SO9001 NlElNAIJONAlll'i!G611111l SPaCTRUII• Double-Wall Subbase Tank -----------------------------------------------TT-- II 11 Double-Wall Subbase Tank for Sound Enclosure GENERATOR ACCESSORIES Subbase Diesel Fuel Tanks Double-Wall Subbase Fuel Tanks (UL Listed) Secondary Containment (SC) Tank • The above-ground rectangular secondary containment tank mounts directly to the generator set. • Both the inner and outer UL-listed tanks have emergency relief vent openings. • The containment tank's double-layer construction protects against fuel leaks or ruptures. The inner tank is sealed inside the outer tank. The outer tank contains the fuel if the inner tank leaks or ruptures. Closed-Top Diked (CTD) Tank • The above-ground, closed-top base tank with integral steel d.ike mounts directly to the generator set. • The UL-listed tank contains the fuel if the inner tank leaks or ruptures. • The top of the diked tank incorporates a vent that eliminates the need for emergency venting of the secondary containment tank (outer tank). • Precipitation, debris, and other elements cannot enter the closed-top diked tank. The pitched top diverts standing watei · Double-Wall Tanks for Sound Enclosures • Select either a secondary containment or clo.sed-top diked fuel tank for mounting to an enclosed generator set. • The sound enclosure tanks include mounting surfaces for the sound enclosure. Single-Wall Subbase Fuel Tanks • The above-ground, single-wall, rectangular tank mounts directly to the generator set. • The tank includes all vent openings necessary to comply with applicable codes . MS-17 8/00b Fuel Tank Features and Options Double• Sing la-• Wall Wall .Standard Faaturaa and Options ,. s s Fuel supply and fuel return openings s s Emergency pressure-relief vent openings s s Heavy-gauge construction s s Integral stµb-up area s s Fuel fill opening, 2 In. NPT s s Removable end channel for easy access to stub-up area s s Float opening for pump control (day tank model only) T s s Overflow opening {day tank model only) s S· Pump and motor-mounting pad (day tank model only) B ~~Y-11--------~.....-,~--lf------!J_ s 9 Tank fuel fill opening for day tank (day tank model only) 9 8 7 6 5 s p Lockable fill cap and riser kit (optional on 20-200DS/DSE models with sound shields) s ·( Low fuel level alarm kit (optional on 20-200DS/DSE models with sound <I shields) s Mechanical fuel gauge GF-272000,X 1. Leak alarm kit 2. Mechanical-fuel gauge (standard) 3. Loc!<able fill cap (standard) 4. Normal vent with riser and mushroom cap (standard) 5. Outer tank emergency pressure relief vent kit (secondary containment tank only) 6. Emergency pressure relief vent kit 7. Low fuel level alarm (standard) s I Normal vent with riser and mushroom cap (optional on 20-200D6/DSE models with sound shields) 8. Day tank kit 9. Removable end channel (standard) Flg_ura 1 Double-Wall Subbase Fuel Tanks • ' s -. Basin drain s ,-. Spring Isolators (500-2000 kW) (Secondary Containment and Closed-Top Diked Shown) s -UL listed. s ,-Emergency pressure-relief vent opening ori the inner ta11k 0 r-Inner tank leak alarm kit 0 ,__ Electronic-control day tank kltlnciudes transfer pump, 120 VAC, 1/3 HP motor, and controls; requires a 20-or 40-foot wiring harness; 7.6 Lpm (2 gpm) on 6-1250 kW and 15.1 Lpm (4 gpm) on 1500-2000 kW 0 -Relay control day tank kit includes. transfer pump, 120 VAC, 1/3 HP motor, and controls; . 7.6 Lpm (2 gpm) on 6-1250 kW and 15.1 Lpm (4 gpm) on 1500-2000 kW l---hr--ritr------1Qdllli:fir~~ ... .....,'1'T..---l-r B -0 Transfer pump kit includes 7,6 Lpm (2 gpm) transfer pump and 120 VAC, 1/3 HP motor (day · tank op~on) ""'---¥...._ ______ __,,-'-'~:"""""~---...... ...L. -0 Float switch kit for use with transfer pump kit (day tank option) 0-Optlonaf S-Standard 7 6 1. Mechanical fuel gauge kit 2. Float switch kit 3. Lockable fill cap and riser kit 5 4 GF-272000-X 4. Emergency pressure reilef vent kit 5. Normal vent kit 6. Low fuel level alarm kit 7. Transfer pump kit Figura 2 Single-Wall Subbase Fuel Tank • MS-17 8/00b •• l • • Fuel Tank Weights and Dimensions Double-Wall Subbase Fuel Tanks Capacity Dimensions, mm (In.) Weight, kg (lb,) Model L (gal,) 151 (40) 284 (75) 20-60D SJ/DSEJt 454 (120) B37 (221) 1045 (276) 1257 (332) 151 (40) 20-60DSJ/DSEJ:j: 283 (75) 454 (120) 224 (75) 473 (125) 80/1 00DSJ/DSEJt 757 (200) 1348 (356) 16B1 (444) 2017 (533) 289 (75) 80/1 00DSJ/DSEJ:j: 473 (125) 757 (200) -I>-379 (100) ?ru• .,,,,,. 135/150DSJ:j: 150DSJ IMSt 180/200DSJt 150DSJ IMS:j: 180/200D~J* 200DSEt 230-400DSEt * Refer to drawings on previous page t Fuel tank without sound shield :t-Fuel tank with souncl shield CTD -Closed-Top Diked SC -Secondary Containment IMS -Improved Motor Starting ----..,.,...,. 681 (180) 1041 (275) 1945 (514) 2430 (642) 2918 (771) 379 (100) 681 (180) 1041 (275) 379 (100) 757 (200) 1136 (300) 2491 (65B) 3111 (822) 3736 (987) 379 (100) 757, (200) 1136 (300) 473 (125) 946 (250) 1419 (375) 2634 (696) . 3293 (B70) 3952 (1044) 772 (204) 1544 (408) 2317 (612) Length A• 2083 (82.0) 2083 (B2.0) 20B3 (B2.0) 2692 (106.0) 3200 (126.0) 2591 (102.0) 2870 (113.0) 2870 (113.0) 2B70 (113.0) 2489 (98.0) 24B9 (98.0) 2s92 c1 as.or 3708 (148.0) 2997 (11B.O) 2997 (118.0) 3480 (137.0) 3480 (137.0) 3480 (137.0) 2654 (104.5) 2654 (104.5) 2908 (114.5) 4216 (166.0) 3175 (125.0) 3175 (125.0) 3785 (149.0) 3785 (149.0) 3785 (149,0) 2819 (111.0) 2819 (111.0) 2819 (111.0) 3886 (153.0) 3327 (131.0) 3607 (142.0) 3785 (149.0) 3785 (149.0) 3785 (149.0) 2870 (113.0) 2870 (113.0) 2870 (113.0) 4216 (166.0) 3378 (133.0) 3556 (140.0) 3416 (134.5) 3416 (134.5) 3416 (134.5) M8·17 8/00b Width Height B• CTDlilnk SCTank 787 (31.0) 318 (12.5) 254 (560) 243 (536) 787 (31.0) 610 (24.0) 359 (792) 351 (774) 787 (31.0) 762 (30.0) 442 (975) 429 (946) 7B7 (31.0) 914 (36.0) 622 (1372) 599 (1320) 787 (31.0) 914 (36.0) 717 (1581) 686 (1512) 1194 (47.0) 813 (32.0) 721 (1589) 6B1 (1501) 1092 (43.0) 318 (12.5) 352 (776) 331 (730) 1092 (43.0) 318 (12.5) 405 (893) 380 (B38) 1092 (43.0) 457 (18.0) 488 (1076) 462 (1019) 7B7 (31.0) 457 (18.0) 352 (777) 338 (745) 7B7 (31.0) 610 (24.0) 444 (979) 424 (935) 787 (31.0) 762 (30.0) 565 (1246) 539 (1189) 787 (31.0) 914 (36.0) 834 (183B) 792 (1745) 1194 (47.0) 813 (32.0) 836 (1B43) 781 (1721) 1398 (55.0) 813 (32.0) 922 (2033) 855 (1885) 1092 (43.0) 318 (12.5) 387 (853) 387 (853) 1092 (43.0) 457 (18.0) 477 (1052) 477 (1052) 1092 (43.0) 610 (24.0) 600 (1323) 600 (1323) B64 (34.0) 457 (18.0) 393 (867) 373 (823) 864 (34.0) 610 (24.0) 503 (1110) 476 (1050) 864 (34.0) 762 (30.0) 636 (1403) 602 (1327) 864 (34.0) 914 (36.0) 976 (2151) 918 (2023) 1549 (61.0) 813 (32.0) 1063 (2283) 953 (2100) 1803 (71,0) 813 (32.0) 1151 (2538) 1051 (2318) 1194 (47.0) 318 (12.5) 439 · (967) 439 (967) 1194 (47.0) 457 (18.0) 554 (1222) 554 (1222) 1194 (47.0) 610 (24.0) 680 (1500) 680 (1500) 1143 (45.0) 318 (12.5) 421 (928) 386 (851) 1143 (45.0) 457 (18.0) 546 (1203) 499 (1101) 1143 (45.0) 610 (24:0) 650 (1434) 600 (1323) 1143 (45.0) 914 (36.0) 1063 (2343) 987 (2177) 1829 (72.0) 813 (32.0) 1207 (2662) 1099 (2423) 1956 (77.0) 813 (32.0) 1354 (2984) 1223 (2696) 1448 (57.0) 318 (12.5) 447 (985) 447 (985) 1448 (57.0) 457 (18.0) 581 (1280) 581 (1280) 1448 (57.0) 457 (18.0) 675 (1487) 675 (14B7) 1143 (45.0) 318 (12.5) 376 (B30) 376 (830) 1143 (45.0) 610 (24.0) 526 (1160) 526 (1160) 1143 (45.0) 914 (36.0) 680 (1500) 6B0 (1500) 1143 (45.0) 914 (36.0) 1120 (2470) 1120 (2470) 1956 (77.0) B38 (33.0) 1293 (2850) 1293 (2B50) 1956 (77.0) 914 (36.0) 1411 (3111) 1411 (3111) 1270 (50.0) 457 (12.5) 544 (1200) 544 (1200) 1270 (50.0) 762 (24.0) 730 (1610) 730 (1610) 1270 (50.0) 914 (36.0) 730 (1610) 730 (1610) ____ .; • D C • 8 A • 8 7 6 5 3/8" N.P.T. PUMP INLET 110/120 VOLT PUMP AND MOTOR LOCATION FOR DAY TANK OPTION ONLY (SEE CHART). 4 3 2 RE.V MlE REVISK)N BY -2-7-97 NEW DRAWING [45694] KGS' A 5-16-97 (D-8) 20-60 KW KITS AOOEO [50282] KGS B 0-14-97 SHEEr 1 OF 4 w>s 1 OF 3; (D-8) CHART MO'/ED TO SHEET 3 OF 4; (C-1) FITTlNGS: " R" & "S" A00ED; (A.C-3) VIEW 81 & 82 ADDED. [52161] ILRH NOTES: C 11-22-99 !REDRAWN IN ME!RIC & GENERIC T1TtE BUJCK ,ll)DEO. [57438] j LRH THE S~ALLEST CAPACITY TANK IN EACH MODEL MAY 13~ ORDERED STANDARD OR AS A DAY TANK. TANKS MAY BE ORDERED AS SECONDARY CONTAINMENT OR CLOSED TOP DIKED. © 0,06 05 19 ~ d.0-ci0 VIEW A-A FITTINGS: 1. "K" NPT EMERGENCY VENT PER NFPA 30 D 2. 2" NPT FILL FOR STANDARD FUEL CAP I AND RISER C 14 [.562 ] DIA 4 MTG. HOLES i--t-140 [5.50] M i---GENSET SKID WIDTH I I SECONDARY TANK EMERGENCY PRESSURE RELIEF VENT "K" N.P .T. (NOT APPLICABLE TO CLOSED TOP DIKED TANKS). 38 [1.50] i-------H------+--i i--------E STUB UP WIDT~ CD D ·1 ----.1 . l ~ F I VIEW 82 \ (TANK WIDTH WIDER THAN SKID WIDTHp I I ff I I I~ <l>I I I i .II ff I U I ~ E%i.i~t~&,II I I j . : ~ : I II J 1~ 1/2" HARDWARE 'I I L~H I II I : [\i ) I II ff 11 ~ II ~ I L..J.~~+-~-~~ I I I II u II ---==11 '<i>I '-~~~~~-'-c~~~~~~~~~~~~---.-,---Jj m 38 [1.5D] 86 [3.37] 8 D VIEW 81 L---------+---------(TANK WIDTH SAME AS SKID WIDTH) 3/8" NPT BASIN DRAIN 1 /2" NPT FOR LEAK ALARM 7 6 5 DIMENSIONS IN [ ] ARE ENGLISH STD. EQUIVALENTS 4 20-180 KW J.D. DUAL W,t.LLED SUB-BASE FUEL TANKS {DIESEL ONLY) 3 I 2 3. 2" LEVEL GAUGE -STANDARD 4. 1-1/4" NPT FOR STANDARD NORMAL VENT AND RISER 5. "P" DIP TUBE-FUEL SUPPLY AND "L" REDUCER 6. "R" DIP TUBE-FUEL RETURN AND "S"REDUCER 7. 2" NPT FOR STANDARD LOW LEVEL ALARM SWITCH 8. 2" NPT FOR SENSOR/ PUMP CONTROL FLOAT (DAY TANK ONLY) 9. 1/2" NPT FOR OVERFLOW -2 GPM PUMP MAX. (DAY TANK ONLY) 10. 3/8" NPT FOR DAY TANK FILL (DAY TANK ONLY) 3/8" N.P.T. P.UMP INLET 110/120 VOLT PUMP AND MOTOR LOCATION FOR DAY TANK OPTION ONLY (SEE CHART). ~, M-E-TR-IC_C_A_D -F-,L~E I 14 [.562] DIA 4 MTG. HOLES =::t@==Ef fnu" APPROYALS I MTE DlliW KSG 2-7-97 CWF 12-17-97~0.leJ< CWF 12-17-97 -- DIMENSION PRINT 1D16Z10M111G I"""' 14 ADV-6270-SI D9. B A 0) 0). 0) ..- ""'" ..- ...J er: 0.. <( --" • ) 20-180 KW J.D. DUAL WALLED SUB-BASE TANK (DIESEL ONLY) CAPACl1Y SIDE -K-MODEL LITER [GAL] VIEW -A--B--c--D--E--F--G--H--J-(N.P.T.) -L--M- (SHT. 1) 151 [40 318 12.51 660 [26.0] 473 18.621 584 123.0 2" 137 f5.4 284 75] 610 24] 2083 [82.0] (ROZJR) 473 18.62] 584 [23.0] 0 3" -- 20-60 454 [120] 81 762 301 787 [31.0] 584 [23.0] 3" -- KW 837 r221 914 36] 203 [8.0] 1676 [66.0] 2592 r106.o 711 [28.0] 371 [14.62] 584 [23.01 610 24.0l 3" 3/8-1/4 -- -1045 [276 914 361 3200 [126.0 (REOZJR) 584 [23.0] 1067 [42.0] 4" -- 1211 332 82 813 f32l 2591 r102.0 1118 r 44.ol 1194 r 47.ol 1041 [41.0 508 20.0l 4" -- 284 75 457 [18] 2489 [98.0] 660 [26.0] 524 [20.62] 584 [23.0] 0 2" 131 r5.4J 473 125] 610 24] 2489 [98.0] (ROZJR) 371 14.62] 584 [23.0] 0 3" -- 757 200 81 762 301 2692 [106.0 711 [28.0] 787 [31.0] 219 8.621 584 f23.0 203 8.0l 3" 80-100 254 [10.0] 1930 [76.0] -- KW 1348 356 914 361 3683 [146.0 (REOZJR) 371 [14.62] 584 [23.0] 1219 [48.0] 4" 3/8-1/4 -- 1681 [444 82 813 321 2997 [118.0 1118 r 44.ol ·1194 f47.0l 219 [8.621 1041 [41.0 508 r20.01 4" -- 2018 533 813 321 2997 I 118.0 1321 f52.01 1398 f55_01 219 [8.621 1245 f49.0 508 r20.01 4" -- 379 [100] 457 [18] 2645 [104.5] 557 21.92] 711 [28.0] 0 2" 137 [5.41 ' 681 180 610 [24] 2645 [104.5 303 11.921 711 [28.0 0 3" --J 81 787 [31.0] 135-150 1041 275 762 [30] 305 [12.0] 2045 [80.5] 2908 [ 114.5] 864 [34.0] 227 r8.92I 711 [28.0 254 I 10.0 4" 1/2 -- KW 1946 514] 914 361 4216 f166.0 711 [28.0 1562 61.5] 5" COUPLING -- 2430 [642 82 813 321 3175 r125.o7 1473 f58.0] 1549 [61.0l 219 [8.62] 1397 f55.o 521 20.51 4" -- 2919 771 ,813 321 3175 r125.o 1727 [68.0l 1803 f71.0l 1651 [65.0 521 20.51 5" -- • 379 [100 318 12.5] 627 24.62] 991 [39.0 0 3" 137 [5.4 757 200 457 [18] 2819 321 [12.621 991 [39.0 0 3" -- 1136 [300 81 610 241 [111.0] 1067 [42.0] 1143 , [ 45.0] 0 4" 1/2 150-180 305 [12.0] 2210 [87.0] 991 [39.0] -- KW 2491 658 914 361 3886 f153.0 219 [8.62] 1067 f42.0 5" COUPLING -- -1: 3112 [822 82 813 321 3327 f131.0 1753 f69.0l 1829 f72.0l 1676 f66.0 508 r20.o 5" -- 3736 987 813 321 3607 f142.07 1880 f74.0l 1956 f77.0l 1803 f71.0l 787 31.0 5" -- 3 20-180 KW J.D. DUAL WALLED SUB-B_ASE TANK FOR SOUND HOUSINGS (DIESEL ONLY) --CA~ -L-DAY TANK MODEL LITER [GAL] ~ -B--c--D--E--F--G--H--J---,-K-(N.P.T.) -M--N--P--R-MODEL AVAILABLE ~ 151 40 318 [12.5] --~ 371 [14.62] 2" 137 [5.4] 71 [2.8] YES (DIAG. SHEET 4) 203 1676 -~~o -f 711 787 584 673 1014 1092 20-60 284 [75 318 [12.51 [8.00] [66.0] [113] ~ -w.oJ_ [31.0] 346 I 13.62 [23,0] [26.5] 2" [39.94] [43.0] ----NO KW· 454 120] 457 [181 1-.:..._ 219 8.62] 3" ----No· 284 75 318 12.51 3480 660 711 787 3?T-F-14-62 -~· 2" 137 [5.4] 71 [2.8] YES (DIAG. SHEET 4) 80-100 473 125 457 r181 254 1930 270 10.62 [23.0J 851 3• 1014 1092 NO [10.00] [76.0] [137] [26.0] [28.0] [.31.0] l:33-.:~ [39.94] [43.0] ---- KW 757 200 610 f24l 371 14.62 ;,--------NO 379 100] 318 [12.5] 397 15.62 3" 137 [5.4] 71 [2.8] YES (DIAG. SHEET 4) 135-150 681 180 457 181 305 2045 3785 787 N/A 864 244 f9.62l 711 947 3" 1116 1194 --=-NO [12.00] [80.5] [149] [31.0] [34.0] [28.0] [37.3] [43.94] [47] --=-- KW 284 275] 610 24] 397 [15.62] 4" -----1----NO • ~ 150 180 379 100 318 I 12.5] 651 25.621 3" 137 [5.4] 71 [2.8] YES (DIAG. -· A.\ KW 757 200 457 181 305 2045 3785 1067 N/A 1143 549 21.62 991 947 3" 1395 1448 NO 1136 300 457 [181 [12.00] [80.5] [149] [42.0] [45.0] 244 [9.62 [39.0] [37.3] 4• [54.94] [57] NO ---- DIMENSIONS IN [ ] ARE ENGLISH STD. EQUIVALENTS. 8 I 7 I 6 I 5 t 4 I - -N--P- 71 f2.8 ------3/8" ---- 211 r8.3J ------3/8" ---- 211 r8.3J ------1/2" ---- 71 [2.8] ------1/2" ---- STANDARD . TANK WEIGHT APPROX. KG [LBS.] 293 645 349 768 · 432 951 387 853 478 1052 601 [1323 440 967 555 I 1222 682 [1500 448 985 =.r1?RQ] 676 [1487 - 3 -RlV Dl\lE -BY A 10-21-97 (A-1) SlfT 3 _.,_ WAS 3-3; CHART ADDED FROM SlfT 1 &: 2: (C.0---1) WISCONSIN 0lJIDOOR TANKS REIIOIIED FROM CHART; (0-2.3) -R-& -S-ADDED; (C,0-8) 221, 276, 332. 356, ..... , 533, 51.,_, 6""2. n1, 658, 822 & 987 <W... TANKS ADDED TD CHART, [53161] IRH B 1-22-99 REIJRA'MI IN MEJRIC &: GENERIC 1l1I.E BUlCK ADDED. [57""36] IRH DAY TANK STANDARD -R--s-MODEL AVAILABLE TANK WEIGHT APPROX. KG [LBS.] YES (DIAG. SHEET 4) 199 438 NO 295 648] 3/8 3/8-1/4 NO 388 853] NO 640 14301 NO 694 1530 NO 740 16311 YES (DIAG. SHEET 4) 284 r625 NO 365 804] NO 480 1057 3/8 3/8-1/4 NO 807 [1780] NO 857 [1890 NO 943 2080 YES (DIAG. SHEET 4) 330 725 NO 428 941 1/2" 1/2-1/4 NO 559 1230 NO 975 2160 i NO 998 2201 NO 1175 25901 I YES (DIAG. SHEET 4) . 341 751 I 'NO 454 998 I NO 555 1220 1/2" 1/2-1/i NO 1066 2350 NO 1231 [2715 NO 1379 f3040 ' ii ii .1 !I :1 Ii :I I :, WISCONSIN OUTDQF R TANK WEIGHT : APPROX. KG [LB~.] . 340 7471 ·r I 400 880 I 507 1115 'f 444 976 560 1232 721 1587] '.! 500 1101 r 616 1356 r jMETRIC FILEI CAD 749 [1647 509 1119 671 1476 r---::rn 1709 I.NESS O'Hlllll5E SPe::ftD -3 D111ENSOCS NE N MWEERS SPECTRUM• ~ i -11ll.8W«:I.SNff, ~: Slltrl«FNSH ~~~~.$,A. \g ~± 71MX. -= == 1-n:,=ffll, r=:"'~':1:w"-. =:,'@-Et M&.mRl'11-mlMll'IOll•IDDMlt. I N'PROVMS DIITE """ DIMENSION PRINT ' -KGS 2-7-97 -CIIF 2-17-97 XiJU. NONE la. m. NN6270C.!NIG . 1--=r 3-4 _. CIIF 2-17-97 --ADV-6270-SI D 6 I 2 I""""'""" 1 0) 0)- 0)_ ,.- '¢ ,.- _J 0::: a.. <( SPECTRUM® • D•TIIIGIT DI •• L 1S09001 NIBN!ll(J,IIJJ)llfGISlllBl SPaCTRUII" B D 0 ···: D • • M6-24 3/00b GENERATOR ACCESSORIES Weather Housings Applic_a~le to the following: 20';'.200DSJ/DSEJ ···t~'!Jf~ • Spectrum® weather housings protect stationary and mobile generator sets from rain, snow, and sleet. • The heavy-gauge aluminum weather housing resists corrosion. The prepainted Spectrum® gray finish provides superior fade and scratch resistance. The rugged steel doors prevent damage, and rust-inhibiting primer with a topcoat of black enamel paint protects the door surfaces. • Easy-to-remove side panels allow convenient access for generator set service. Lockable latch panels prevent tampering. • Louvers at the generator and radiator ends supply ample cooling air flow, eliminating the need to remove the side panels for additional air circulation. • Weather housing accessories include a silencer mounting kit for mounting the silencer on top of the weather housing. The skid end cap kit protects the generator set from weather and deters entry by animals. The 20-200DSEJ and 20-100DSJ weather housings include a skid end cap kit. • • • SPECTRUM® a•TIIGIT a•••L p ....... ·, GENERATOR ACCESSORIES Silencers and Exhaust S stems !Y.\·11/-.!,--·1~:\~ .. ,.£:..7=1\%f.Ut~~'"f.\\1.:'t:7}.:;."(~j.'~f;~~·:!"._:w r-~::-~·:~ :' _.~~-: ~.:. ... ::~./;:~ :}~ .!~: ,.:; ... ;; .• ', '~,_r; .. :: .;_:-~-'~J':'..,(~:n-1-~_;-.-:-.;1: l!_.?:_~..::."::';~_\'!.~~ ... i;}~*:ieft;.\~·:1;;~£~~~..j{f~~-:.!4-::':.~r\'JJ.:;0;¼•-;f~~,,:f~~.µ:.:2 ~t'f:t .. ~~PF-?·:' ~ ~·~r-,.,:i::~1· ' 1S09001 D D Selecting a Silencer and • Your Spectrum® product distributor offers silencers rated for industrial, residential, critical, and hospital applications and stainless steel flexible exhaust connectors for unhoused generator sets. The accessories descvribed in this spec sheet apply to open units unless qtherwise stated. These silencers withstand exhaust flow pressure and temperature without creating excessive engine backpressure. • Industrial silencers reduce total engine exhaust noise by an estimated 12-18 dB(A). Use industrial silencers for minimal silencing where ambient noise is medium to high. • Residential silencers reduce total engine exhaust noise by an estimated 18-25 dB.(A). Use residential silencers for moderate silencin . • Critical silencers reduce total engine exhaust noise by an estimated 25-35 dB(A). Use critical silencers for a high degree of silencing where ambient noise is low. • Hospital silencers reduce total engine exhaust noise by an estimated 32-42 dB(A). Use hospital silencers for maximum silencing where ambient noise is low . Legend Exhaust System Use the information below fO[ identifying the exhaust S I ct th d · d -1 ba ed th . d d .., system components shown in the illustrations on the e e e es1re s1 encer s on e require egree 01 following pa es exhaust noise reduction using the four silencer ratings ~,;;,;.;.~~=·-------::=::::::.- described above. In addition, selectthe silencer inlet/outlet "sl·d 1 1 t E d O ti t (SIEO) n type using the Legend descriptions. NOTE: Some· 1 e n e n u e ~ generator set models may not offer all exhaust system= SIEO combinations. End Inlet End Outlet (EIEO) EIEO Use the illustrations on the following pages for selecting the available silencer type and exhaust system configuration best suited for your application. Refer to your authorized distributor/dealer for silencer and component kit numbers and for silencer dimensions. Dual Side Inlet End Outlet (DIEO) r DIEO Backpressure Considerations Consult .the generator set spec sheet to determine the maximum allowable exhaust backpressure. Add the backpressure produced by the silencer and exhaust piping together to determine the total exhaust system backpressure. Contact an authorized distributor/dealer for calculating backpressure in the exhaust piping. Do not exceed the maximum allowable backpressure . Flex Exhaust 9 {.i_ =; Flex Exhaust (wye) A M6-39 12/00c • • • 135-200DSJ and 200-400DSE Exhaust System Kits Flex Exhaust 5NPT* Reducer Bushing 5NPTF/6NPTM Critical Silenc111r EIE0~6NPTt Critical SilencerSIEO 6NPTt Residential Silencer EIE05NPTt Residential Silencer SIEO 5NPTt NOTE: The critical silencer requires a reducer bushing * Kit includes the exhaust clamp. 135-200DSEJ t Kit includes (1) silencer, (2) exhaust flanges, (2) gaskets, and the mounting hardware. 200DSE Item Exhaust System Kits Qty. In Kit 1 Flex Exhaust 1 2 Weld Fl!!,nge:i: 2 3 Critical Silencer EIEO 1 4 Critical Silencer SIEO 1 3 Hospital Slll;lncer EIEO 1 C7-~ 2<: NI I 4 Hospital Silencer SIEO 1 3 Industrial Silencer EIEO 1 4 Industrial Siiencer SIEO 1 ~~-EI-EO ~ I SIEO ' L_ 2 EIEO ~l /\ \ ~I IP~I I 3 SIEO 3 Residential Silencer EIEO 1 4 Residential Silencer SIEO 1 ~J '-J I ~ \ L _ _:f 4 NOTE: Th~ generator set Includes the exhaust cl~p. :j: One kit Includes (2) exhaust flanges,. (2) gaskets, and the mounting hardware. See Weld Flange Kits on the last page for additional data . 230-400DSE Item Exhaust System Kits Qty. In Kit 1 Flex Exhaust§ 1 2 Weld Flangell 2 3 Critical Silencer EIEO 1 4 Critical Silencer SIEO 1 3 Hospital Silencer EIEO 1 4 Hospital Silencer SIEO 1 2 EIEO ~l /\ \ ~I IP~I I 3 3 Industrial Silencer EIEO 1 4 Industrial Silencer SIEO 1 3 Residential Silencer EIEO 1 4 Residential Silencer SIEO 1 SIEO ~J \ § Kit includes the exhaust clamp. 4 II One kit includes (2) exhaust.flanges, (2) gaskets, and the mounting hardware. See Weld Flange Kits on the last page for additional data . M6'39 12/00c • • ~R COMPANY ACOUSTICS AND VIBRATION LAB 1J!l:;::i"'.r 1'4V • • .a.--..... -_ _, - Spectrum 135DSEJ (60· H:z) GENERA TOR SET . . .. _ ......... . ACOUSTIC EVALUATION RAW. EXHAUST NOISE, 135 KW LOAD GENERATOR RAW EXHAUST PIPE ENGINE RADIATOR -~ : ··. . j ·~.... . . ; i ·----------.. '.~' !! l . ·----... ______ y j90DfG ............. · ........ ··· .... . 1.0M/r MICROPHONE OVERALL SOUND PRESSURE IN OCTAVE BANDS BAND CENTER 63 FREQUENCY BAND LEVEL 99.8 July 1996 GENERATOR DIVISION 135ROZJ 125 . 101.9 dB re 20 microPA 250 500 1000 . 103.6 101.1 99.3 2000 101.7 4000 102.7 4 ' 8000 101.4 • /4 COMPANY ACOUSTICS AND V~BRATION LAB / TEST NO.: 135ROZJ-1 • • Spectrum 135DSEJ (60 Hz) GENERATOR SET .. ACOUSTIC EVALUATION EXHAUST ISOLATED, 135 KW LOAD GENERATOR ACOUSTIC OUTPUT AT7METERS dBA re 20 mic:roPA MICROPHONE SOUND PRESSURE POSITION . ...... r:f\-..... ........... '-;-I' ......... . . ,®.~ l )!)___ RADIATOR END O~.ClENERA-tb~,aET ! ,,/ . \._ • . •. I ..-GEIIERATOll lllHP "\ 1 .,· \ 1 85.1 2 87.0 3 80.0 4 85.8 . ···············CJ) .. -.~----·· -.~ .. -........... J 7 METER RADIUS '·, .... ".> 2,3·' @ l~:{ ················©················· MICROPHONE HEIGHT• 1 METER 5 85.S 6 89.7 7 91.0 8 89.0 OVERALL SOUND PRESSURE IN OCTAVE BANDS BAND CENTER 63 FREQUENCY BAND LEVEL 69.4 July 1996 GENERATOR DIVISION 135ROZJ 125 76.0 dBA re 20 microPA 250 500 1000 2000 4000 81.0 85.0 87.6 88.8 88.9 8000 88.7 ••• ·- • SPECTRUM AUTOMATIC TRANSFER SWITCH MODEL: RLS-568641-0400 40·0 AMP 4 POLE NEMA 1 120/208 VOLT • • • liPIICTRUM®· Model: RLN/RLS/RTN/RTS Contactor a•TIICHT a•••L Automatic Transfer Switches 1S0.9001 NfEINAIICNAlrflfOIITBB) SPaCTRUM" 0. -0. ---0 ' -·;-~ . ..::.. " -... -..- .Jt. §l;J§il;'ij'{;Jlbl)~· .:D: IOO'WJ@ll'ii' ~ '-d- Shown with SATS controls and optional accessories Contactor Ratings* Specifications Max. Switch Rating Max. Application (Amps) Voltaaa Voltage 40,80, 100,200 250 240 480 40,80, 100,150 600 600 225,2608 480 600 600 Standard Features • UL 1008 listed and CSA certified. • Qomplies with transient tel;)ts in accordance with NEMA and IEEE standards. • Current ratings from 40 to 400 amps (250 volt maximum switches only though 200 amps) • 100% equipment rated and can be applied at the rated current without derating_ i,n open or enclosed configurations. • Rated for all classes of lo!':1.d, both inductive and noninductive . • Available in 2-, 3-, or .4-pole configurations . • Available in NEMAtypes 1, 12, or 3R enclosures or as open units. • Model RLN, RLS, RTN, and RTS switches are available with SATS solid-state controls. Model RLS switches are available with MATS microprocessor electrical controls. See specification sheets M11-74 or M11-75 for electrical control features and available options. • Model RTN and ATS switches have 250-volt maximum contactor power switching devices which are UL listed and CSA certified at 240 VAC. • Model RLN and RLS switches have 600-volt maximum contactor power switching devices which are UL listed at 480 VAC and CSA certified at 600VAC . • Transfer time less than 50 milliseconds. • Auxiliary ·position contacts: one closed on normal switch position and one closed on emergency switch position (model RLN and RLS switches only; model RTN and RTS switches do not have auxiliary contacts as a standard feature)._ • Ambient operating temperature range -4° to 167°F (-20° to 75°C). • Ambient storage temperature range -22° to 185°F (-30° to 85°C). • Humidity rl;lflge 5% to 95% noncondensing. Withstand and Closing Current Ratings {WCR), _ Maximum Current In RMS Symmetrical Amperes When Coordinated With Current-Limiting Fuses -Molded-Case Circuit Breakers (CB) Any Specific Manufacturer's Max. Manufacturer's (See tha Following Tables) Fuse Max. CB Size Size Cycles . WCR (Amps) Class WCR (Amps) WCR @60Hz 22,000 200,000 400 J, RK1, or 10,000 400 30,000 1.5 RK5 22,000 200,000 J, 50,000 100,000 600 RK1 ~rRK5 35,000 800 3.0 200,000 J 42,000 * Current ratings listed are based on UL 1.008 standards. 250-volt maximum switches are UL 1008 listed at 240 VAC maximum. 600-volt maximum switches are UL 1008 listed at 480 VAC maximum and CSA certified at 600 VAC maximum. M11-73 (Model ALN/RLS/ATN/RTS Contactor) 5/99b • • • · Coritactor Ratings With Coordinated Circuit Breakers, cont'd. Withstand and Closing Current Ratings (WCR) for Model RLN and RLS Switches (600 V Maximum Contactors) Rated 40-400 Amps at 480 VAC Maximum Application Voltage when Coordinated with Specific Manufacturer's Circuit Breakers as Applicable to UL and CSA Standards Specifications Specific Manufacturer's Molded-Case Circuit Breakers Switch Max. WCR(RMS Maximum Rating Max. Application Symmetrical Size (Amps) Voltage Voltage Amps) Manufacturer Type or Class (Amps) FDC, HFD 150 Cutler-Hammer/ HJD, JDC 250 Westinghouse HKD, KO, KOB, KOC, LA Tripac, LCL 400 FC, Fl 100 Square 0 KC, KH, Kl 250 LA, LC, LE, LH, LI, LX, I.XI 400 CED6, HED4, HE06 125 40-150 30,000 '!TE/Siemens CFD6,FD6,FXD6,HFD6 250 CJP6, HJ06, HHJD6, HHJX06, JD6, JX06, SCJD6, 400 SHJD6, SJD6 TB1 100 SEL, SEP, TEL, THLC1 150 GeneraJ·EJectric TFL, THLC2 225 SFL, SFP 250 SGL4, SGP4, TB4, THJK4, THLC4, T JJ, T JK4, 400 TLB4 . JOC,.HJO 250 Cutler-Hammer/ CHKD, HKD, KOC, LCL, LA Tripac 400 600 480 Westinghouse CHLO,CLDC,HLO,LDC 300-600 NB Tripac 300-800 KC,KI 250 Square D LC, LE, LI, LX, I.XI 600 ME,MH, MX 800 CF06,HF06 250 ... g CJD6,HHJ06,HHJX06,HJ06,SCJD6,SHJD6 400 50,000 I TE/Siemens CLD6,HHLD6,HHLXD6,H~06,SCL06,SHLD6 600 CMD6, HMD6, HMX06, M06, MX06, SCMD6, 800 SHMOS, SMD6 SFL,SFP,TFL,THLC2 250 SGL4, SGP4, TB4, THLC4, TLB4 400 General Electric SGL6, SGP6, TB6, TJL4V, TKL4V, TJL1S-6S 600 S~L8,SKP8,SKH8,TB8 800 CF250L, CF250H 250 -CJ400L,CK400H,CJ400H,CK400N 400 Merlin Garin . CJ600H 600 CK800H, CK800N 800 t.111-73 (Model RLN/RLS/RTN/RTS Contactor) 6/99b • • • Contactor Ratings With Coordinated Circuit Breakers, cont'd. Withstand and Closing Current Ratings (WCR) for Model RLN and RLS Switches (600 V Maximum Contactors) Rated 40-400 Amps at 600 V Maximum Application Voltage when Coordinated with Specific Manufacturer's Circuit Breakers as Applicable to CSA Standards Specifications Specific Manufacturer's Molded-Case Circuit Breakers Switch Max. WCR(RMS Maximum Rating Max. . Application Symmetrical Size {Amps) Voltage Voltage Amps) Manufacturer Type or Class (Amps) FDC, HFD 150 Cutler-Hammer/ HJD,JDC 250 Westinghouse HKD, KD, KDB, KDC, LA Tripac, LCL 400 Fl 100 Square D KA, KH, Kl 250 LA, LC, LE, LH, LI, LX, LXI 400 CED6 125 40-150 22,000 CFD6,HFD6 250 !TE/Siemens CJD6, HJD6, HHJD6, HHJXD6, JDS, JXD6, SCJD6, 400 SHJD6,SJD6 TB1 100 SEL, SEP, TEL, THLC1 150 General Electric TFL, THLC2 225 SFL, SFP 250 SGL4, SGP4, TB4, THJK4, THLC4, TJJ, TJK4 400 600 600 KDC, LA Tripac, LCL 400 Cutler-Hammer/ CLDC, LDC 300-600 Westinghouse NBTripac 300-800 Kl 250 Square D LI, LXI 600 CFD6 250 ,..f: CJD6, HHJD6, HHJXD6, SCJD6 400 !TE/Siemens CLD6,HHLD6,HHLXD6,SCLD6 600 42,000 CMD6, HMD6, HMXD6, SCMD6, SHMD6 800 THLC2 250 SGL4, SGP4, TB4, THLC4 400 General Electric SGL6, SGP6, TBS 600 SKL8, SKP8, TB8 800 CF250L 250 Merlin Garin CJ400L, CK400H 400 CKBO0H 800 M11-7S (Model RLN/RLS/RTN/RTS Contactor) 5/99b • • •• ·oesign Features Transfer Switch Design • All switches are factory-wired, interconnected, and tested prior to shipment. • Switches use front-connecting lugs. Contactor Design • Contactors offer high-speed transfer, 50 milliseconds or less, including relay operating time for all ampacities exclusive of controller time delays. • Contactors are of double-throw, inl,erently interlocked design. • Contacts are readily accessible from the front for easy inspection. Application Data UL-Listed Solderless Screw-Type Terminals for External Power Connections Switch Normal, Emergency, and Load Terminals Rating Cables per Range of Wire Sizes (Amps) Pole (Copper or Aluminum) 40 1 #14to#6AWG 80 1 #14to#1/0AWG 100 1 #14 to #2/0 AWG 150 1 #8 to #3/0 AWG 200 1 #8 to #3/0 AWG (copper only) 225@ 1 #4 AWG to 600 MCM 2 #1/0 AWG to 250 MCM • Main shaft auxiliary contacts operate only with the main contacts and provide a positive indication of the switch position. • Current-carrying parts are silver plated or are of a silver Weights alloy. Alloy contacts, w.hich provide resistance to welding, sticking, and voltage drop, are shaped to give concentrated contact pressure for positive circuit continuity. • The single coil is momentarily energized during transfer, providing long, dependable life. • Switching mechanisms are lubricated for life. • All switches have self-wiping contacts. • 4-pole switches use break last make first neutral switching. Ratings • All models are 100% eql,!ipment rated and can be applied at the rated current without derating. • All switches a~e rated for a maximum of 30% tungsten load. However, 40 to 225-amp, 600-volt maximum switches applied at 240 VAC or less are acceptable for up to 100% tungsten load. • Switched nE:!utral contact ratings correspond to the line-switching contacts. • Auxiliary contacts rated 20 amps, 250 VAC. Standards • All models are UL 1008 listed. • All switches meet transient overvoltage impulse withstand tests and voltage surge withstand capability in accordance with ANSI/IEEE C37.90-1978. • Switches are suitable for emergency and standby applications without modification. • All NEMA enclosure types meet the requirements of NEMA standard publication number ICS6, and UL standards 1008, 508 (ANSI C33.76), and 50. Specifications Nominal Weight lbs. (kg) Amps Poles NEMA Type 1 Enclosed 2 129 (58.5) 40-200 3 132 (59.9) 4 135 (61.2) 2258 2 213(96.6) 3 218 (98.9) 4 225 (102) Dimensions Complete ATS Specifications Enclosed Unit Dimensions*, in. (mm) Amps . Height Width Depth NEMA Type 1, SATS or MATS Controls 35.75 (908) 25.72 (653) 14.15 (359) 47.09 (1196) 26.02 (661) 15.41 (391) NEMA Type 12, SATS or MATS Controls 40-200 38.50 (978) 30.00 (762) 17.15 (436) 225-400 40-200 225-400 50.50 (1283) 36.00 (914) 21.41 (544) NEMA Type 3R, SATS Controls 37.96 (964) 25.72 (653) 15.48 (393) 26.02 (661) 15.41 (391) 15.48 (393) 21.41 (544) Open Un Contactor Only Specifications ----D_i_m~e_n_s_lo_,..• l_n_. _(m~m_) ___ __, Amps Height Width Depth 225-400 (2 pole) 12.03 (306) 225-400 (3 pole) 15.63 (37) 13.93 (354) 225-400 (4 pole) 15.83 (402) * Dimensions for units with NEMA type 12 and 3R enclosures include permanent mounting tabs or lifting eyes. See the submittal drawings for more information. Mlt-73 (Model RLN/RLS/RTN/RTS Conlaclor) 5/99b • • • · 600 Volt Maximum Transfer Switch with Microprocessor Controls*t C Specifications MATS Electrical Controls Poles Amps Automatic 2 40 RLS-5xx231-0040 80 RLS-5xx231-0080 100 RLS-5xx231-0100 150 RLS-5xx231-0150 - 225 RLS-5xx231-0225 260 RLS-5xx231-0260 400 RLS-5xx231-0400 3 40 RLS-5xx341-0040 80 RLS-5xx341-0080 100 RLS-5xx341-0100 150 RLS-5xx341-0150 150 RLS-5xx341-0150 - 225 RLS-5xx341-0225 260 RLS-5xx341-0260 " 400 RLS-5xx341-0400 lV 40 RLS-5xx641-0040 80 RLS-5xx641-0080 100 RLS-5xx641-0100 150 RLS-5xx641-0150 - 225 RLS-5xx641-0225 ~ RLS-5xx641-0260 c40o 1 RLS-5xx641-0400 xx Voltage aiffl"Ffequency Code 53: 220 Volt, 6Q Hz 60: 600 Volt, 60 Hz 62: 120 Volt, 60 Hz 63: 220 Volt, 50 Hz 64: 240 Volt, 60 Hz 65: 550 Volt, 60 Hz ~4:30 Volt, 60 Hz 08 Volt, 60 Hz 71: 380 Volt, 50 Hz 72: 380 Volt, 60 Hz 73: 416Volt, 50 Hz * Models listed in this table are UL listed at 480 volts and below, CSA certified at 600 volts and below. t Models listed In this table have NEMA type 1 enclosures. The model number changes from xxx-xxxxx1 to xxx-xxxxxo, xxx-xxxxx2, or xxx-xxxxx3 for open units, NEMA type 12, or NEMA type 3R enclosures respectively . M11-73 (Model ALN/RLS/ATN/ATS Contactor) 5/99b • •• • •P•CTRUM® ft iiiillliiiiiiliiDiiiiimlliiiiilGl•T D-1--L-· • \g; SPECTRUM, N7650 County Trunk LS, Sheboygan, Wisconsin 53083 U.S.A. Phone 920-459-1877 Fax 920-459-1825 (U.S.A. Sales), Fax 920-459-1614 (International) Record the transfer switch modal number In the boxes below. The transfer switch modal number defines characteristics and ratings as explained In the accompanying chart. Model Controls Voltage and Frequency Poles Wires Enclosure Current Rating .. r-4-, I I I ...--.I IRILISI-~ I 4 l~~~I ~ ~~w~-~ 4 > > Spectrum• Part Number Key This chart explains the Spectrum® transfer switch model.numbering system. The sample model number shown is for a Model ATS automatic transfer switch that uses a 250-volt maximum contactor power switching device with SATS solid-state electrical controls rated at 240 volts, . 2 60 hertz, 1 phase,. 2 poles, and 3 wires in a NEMA type 1 enclosure with a current rating of 00 amperes. Not all possible combinations are available. Switch Classification or Family R: Model RLN/RLS/RTN/RTS contactor-type transfer switch Power Switching Device Characteristics T: 250-volt maximum contactor, 40-200 amperes L: 600-volt maximum contactor, 40-400 amperes > Operation Classification S: Automatic N: Nonautomatlc Electrical Controls (Logic Controller) 1: SATS solid state >5: MATS microprocessor Voltage and Frequency (other codas possible) 53: 220 Volts, 60 Hz 60: 600 Volts, 60 Hz 62: 120 Volts, 60 Hz 63: 220 Volts, 50 Hz 64: 240 Volts, 60 Hz 65: 550 Volts, 60 Hz 66: 480 Volts, 60 Hz ~ 68: 208 Volts, 60 Hz 71 : 380 Volts, 50 Hz 72: 380 Volts, .60 Hz. 73: 416 Volts, 50 Hz Number of Poles and Phase > 2: 2 pole, 1 phase 3: 3 pole, 3 phase 4: 3 pole, 1 phase 6: 4 pole, 3 phase Number of Wires 3: 3Wire >4: 4 Wire Enclosure O: Open unit ;;,, 1: NEMA type 1 2: NEMA type 12 3: NEMA type 3R - Currant Rating '-/-00 . Numbers indicate the current rating of the switch in amperes DISTRIBUTED BY: SAMPLE MODEL NUMBER RTS-164231-0200 VALLEY DETROIT DIESEL ALLISON DOUG SHERMAN Availability is subject to change without notice. The manufacturer of Spectrum® products reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Spectrum® products distributor for availability. 5725 Eastgate Drive San Diego, CA 92121 (619) 470-9Q29 Fax (619) 472-5756 @ 1995, 1999. All lights reserved. M1H3 (Model RLN/RLS/RTN/RTS Cantactar) 5/99b • • • SPIICTFIUM® IS09001 llllEINm:WJ!YiEGISIBED SP•CTRUII" 0 a•111a1, DI •• L Contaclor Position 0"'-1 o-- SOurctAv-18 o-o-SvstemStaluo 0,. .. ,.... Osr-*' o~ll<r.&Nll;tim •ftfrlll"aloolll •hiMr, ..... .. ,.__, ....... ,..,,..,._ :=:::::: _.,..In'>_• ·-.-.-~ ·--·-... !1n:,Delay OOtr'liJltll1t.&1 OQM11n1.1ro1,#lt.,.. 00--,. .... _ Qo ..... - ·--... ....... . ,_\_. ... _ ·----::::::r-· ..... _,......., ·-····---.," ...... ,_ ...... ·-.......... .... .__~ ..... -•i•s."'..,..R: __ , ........ __ =~?·-._:_~ .... ·.:~=~~ Progn,mming Mode -@)-·-· ... ---.. -· .="" ......... _ .... ,._ __ _ .._ ____ ..... "-':-=c-='·;;;;;;-;;;::--=--=·=--=--=---·--·---"!:::::::--:::..·.,,_ .. ~~ _ __, ----~ MATS control panel shown without optional accessories 0 Conltctor Poslllon o-a-Source Available a-. o~ Sys1amStatus Q""tt'"""""' Os.-...., o ......... ~""'•NortiO, . ,_ . .,_·· ........ - ·---... ·---... --.... -· ·---·-.,.. __ .... .-.-... Thno O.lay a o .. lJ.,,1 O QMW111t•t.-l'!Jt 0 Q_,,_,1.NO"N 00 ......... """.'"'""' ·----.. -. •-o,,..,_ ·--· -===·r-· ·--__,....,..,.. Programming Mode -<&- MATS control panel shown with optional accessories Model: RLS MATS Controls Automatic Transfer Switches Standard Features • Microprocessor-based electrical controls for Model RLS automatic transfer switches. • CMOS microprocessor and nonvolatile memory for retention of stored settings and setpoints. • Digital accuracy of time delays, load transfer, and generator set exerciser intervals. • Circuitry protected against EMI, voltage transients, ESD, shock, vibration, and other hostile environments per U.S.A., Canadian, and IEC standards. • Conformal coating on all printed circuit boards for environmental protection. • Area protection capability with override. • Normal source monitored across live lines of single-phase switches. Normal source monitored line-line on all phases on three-phase switches. Emergency source monitored across one phase. • User-adjustable time delays: engine start (TDES), normal to emergency (TONE), emergency to normal (TDEN), and engine cooldown (TDEC) . • LCD display, touch key pad, and LED indicators for user access to system information and settings. • Generator set exerciser: choice of automatic 7-day, 14-day, calendar-based, or manual one-time exercise modes. • Test pushbutton to simulate a normal power source failure. • Provision for optional communication with a PC . M11-75 (Model RLS, MATS Controls) 5/99b • • • Additional Standard Features • LED Indicators o Contactor in normal position (green) . o Contactor in emergency position (red). o Normal power source available (green). o Emergency power source available (green). o System status (yellow)-not in automatic, system alert, and programming mode. o Accessory active (yellow)-plant exerciser, load shed, inphase monitor, and area protection. • LCD Displays o Voltage, frequency, running time, and transfer count. Specifications Sensing Ranges and Factory Settings Adjustable under-and overvoltage and adjustable under- and overfrequency normal source sensing (all phases) and emergency source (one phase). Voltage and Frequency Sansing Ranges and Factory Settings Pickup Factory Dropout Factory Satpoint Range Setting Range Setting Ovaivoltage 100-130% 110% 105-135% 115% Undeivoltage 75-100% 90% 70-95% 85% Overfrequency 100-130% 110% 105-135% 115% Undarfrequency 85-100% 90% 80-95% 85% Time Delay Ranges and Factory Settings Time delay ranges are adjustable in one-second intervals. Time delays are extendable to 99 minutes with option KD-100-B. A customer-supplied 12/24 VDC battery source is required to maintain controller power when using extended time delays. Time Delay Ranges and Factory Settings Factory TlmePelay Range Setting Engine Start (TOES) 0-6sec. 5sec. ·Normal to Emergency (TDNE) 0-5min. 5sec. Emergency to Normal (TDEN) 0-30 min. 5min. Engine Cooldown (TDEC) 0-30 min. 5min. Communication A personal computer can communicate with the MATS controls using Spectrum-designed menu,driven software with installed communication accessories and additional communication products. Communication functions include • Monitoring of system parameters • Alteration of timers and setpoints See Communication Products for Monitoring and Control under Access.cries for available products . • Programming Mode Switch controls access mode o Local position allows monitoring and control from the local display and keypad. o Remote position allows monitoring and control by a personal computer. o Off position allows system monitoring only. • Other Switches o Lamptest. o Stop exerciser mode. o Main shaft auxiliary contacts-one closed on normal, one clos!,ld on emergency. • Engine-Start Contacts Environmental Ranges • Ambient temperature range : Operation .:20° to 150°F (-29° to 66°C) Storage -60° to 220°F ('-51° to 104°C) • Humidity: 5% to 95% noncondensing during operation and storage. Shunt/Jumper-Controlled Accessories Shunt/Jumper-Controlled Accessories The following accessories are enabled by factory-installed shunts. Specify these accessories by accessory number . There is no charge for shunt/jumper-controlled accessories if ordered with the transfer switch. All shunt/jumper-controlled accessories are UL listed. KD-100-B Extended time delay, adjustable from 0 to J KD-23-C ~KD-34-Z 99 minutes. Affects TOES, TONE, TDEN, TDEC, and load shed settings (load shedding requires accessory KD-35-N). A 12 or 24 volt battery source is required to maintain controller power when using extended time delays. No-load plant exerciser with override. Choice of 7-day, 14-day, or calendar-based exercise modes. lnphase monitor, both directions. Overvoltage sensing on all normal source phases, over-and underfrequency sensing on one phase of the normal source, and overvoitage and overfrequency sensing on one phase of the emergency source. Phase rotation and phase loss monitoring including anti-single-phasing protection for three-phase applications. Requires accessory KD-5-K for emergency source sensing. M11-75 (Model RLS, MATS Controls) 5/99b • • • · Accessories · All accessories are UL listed and CSA certified unless otherwise specified. All KO-accessories are installed on switches with NEMA type 1 enclosures unless otherwise specified and all PA-accessories are loose accessories. Some KO-accessories may have additional suffixes that specify such things as the transfer switch voltage, frequency, phase, amperage, or other enclosure types. Installed Accessories Plant Exerciser Plant exerciser accessories provide a choice of 7-day, 14-day, calendar-based, or manual one-time exercise modes and an override function that allows the user to terminate the exercise at any time. The generator set run time is adjustable from 0-72 hours in one-minute increments. Manual one-time exerciser allows the option to exercise the generator set loaded or unloaded. QKD-23-C Plant exerciser runs the generator set unloaded. Q KD-23-D Plant exerciser runs the generator set loaded. ~~KD-23-G Plant exerciser includes a two-position selector switch that determines if the generator set runs unloaded or loaded. Auxiliary Contacts, Relay Isolated form C auxiliary relay contacts operate when controller power is available. Accessory KD-14-G is a ten-relay kit. Accessories KD-H,_J, K, L, M, N, P, and Rare single-relay kits. Each contact is rated 10 A@ 120 VAC resistive or 1 o A@ 28 VDC maximum, 10 milliamperes@ 28 VDC minimum. NOTE: The transfer switch can have a maximum.of one KD-14-G and two KD-14-H through KD-14-R accessories in any combination. Q KD-14-G Indicates contactor in the normal-position, contactor in the emergency position, normal source available {2 contacts), emergency source avall.abie {2 contacts), programming mode not in Off, and system alert {2 contacts). · Q KD-14-H Indicates contactor in the normal.position. Q KD-14-J Indicates contactor in the emergency-position. 0 KD-14-K Indicates normal source available. Q KD-14-L Indicates emergency source available. Q KD-14-M Indicates ATS not in automatic mode. 0 KD-14-N Indicates programming mode not in Off. Q KD-14-P Indicates system alert condition. CJ KD-14-R Indicates load bank control is active. . Auxiliary Contacts, Main Shaft, Contactor Position Q KD-15-N Main shaft auxiliary contacts operate with the transfer switch main contacts and provide positive indication of.contactor position. One additional contact closed on normal, one additional contact closed on emergency. Order one additional KD-15-N with 600-volt maximum·contactors. Each contact is rated 20 amps, 125/250 VAC. Battery Chargers 2-amp maximum charge rate with automatic adjustable float. 0 KD-24-xxA 12 VDC battery charger. Q KD024-xxB 24 VDC battery charger. X?C VC?ltage-and frequency-dependent code. Source Monitors, Emergency Q KD-5-K Emergency source 3-phase sensing capability. Test Switches, 2-Posltlon This accessory replaces the standard pushbutton test switch. Q KD-6-F Two-position key-operated test switch Interrupts normal power source sensing to simulate a normal power source failure when the switch is in the TEST position. Momentary TEST position, maintained AUTO (automatic) position. · Test Swltches,.3-Posltlon This accessory replaces the standard pushbutton test switch. A three-position test switch permits three modes of operation. The TEST WITH LOAD position simulates a normal power source failure. ENGINE START position closes engine start circuit. The AUTO · (automatic) position returns the switch to automatic operation. Moment~ TEST WITH LOAD position, maintained AUTO (automatic and ENGINE START positions. QKD-6-N Test switch. 0 KD-6-P Test switch, key-operated. Test Switches, 4-Posltlon This accessory replaces the standard pushbutton test switch. A four-position selector switch permits four modes of switch operation: TEST, AUTO, OFF, and ENGINE START. The OFF position deenergizes the control circuitry and opens the engine-start circuit. The transfer switch does not operate nor does the engine start on power source failure. The TEST position simulates a normal power failure. The AUTO position returns the transfer switch to automatic operation.• The ENGINE START position closes the engine-start circuit. The switch transfers only if the normal power source fails. Momentary TEST, maintained AUTO, OFF, and ENGINE START positions. Q KD-7-D Test switch. Q KD-7-F Test switch, key-operated. Time Delay Override Switches QKD-8-C Pushbutton bypasses time delay emergency to normal (TDEN) and allows manual transfer at any time after the normal power source is restored. Q KD-8-D Pushbutton bypasses time delay normal to emergency (TDNE) and allows manual transfer at any time after the emergency power source is restored. Meters Meters are mounted on the enclosure door. Meters are not available on models with NEMA type 3R or 12 enclosures. Meters used on open units are for NEMA type 1 applications only. OKD-18-G Frequency meter, analog, one phase of emergency only. O KD-18-J Voltmeter and ammeter, analog. Displays line-line voltages for the emergency and normal sources. Displays line currents for the load. Load-Shedding Contacts 0 KD-35-N Load sequencer operates up to nine sets of Isolated form C contacts before (adj. 0-60 sec.) and after (adj. 0-5 sec.) switch transfer in either direction to control loads. All nine sets of contacts operate to shed loads in a block before transfer. From one to nine sets of contacts operate In a block or sequentially to restore loads after transfer. The sequence interval time delay is adjustable from 0-5 sec. (use option KD-100-B to extend time delays). Each contact rated 10A@ 120 VAC resistive or 10 A @ 28 VDC maximum, 10 milliamperes@ 28 VDC minimum. Manual Operation Switches With Override Manual operation switches have a maintained two-position auto/manual selector switch that permits pushbutton manual transfer to an available source when In the MANUAL position and automatic operation when in the AUTO position. An override feature seeks an available source If a connected source falls during manual operation. 0 KD-29-X Maintained key-operated auto/manual selector switch enables manual pushbutton operation from emergency to normal . M11-75 (Model RLS, MATS Controls) 5/99b •P•CTRUII® SPECTRUM, N7650 County Trunk LS, Sheboygan, Wisconsin 53083 U.S.A. Phone 920-459-1877 • Communication Accessories Fax 920-459-1825 (U.S.A. Sales), Fax 920-459-1614 (International) Loose Accessories (Continued) • • Communication Products for Monitoring and Control Communication accessories allow monitoring or control of the transfer switch using-a personal computer (PC) and software. Monitor and control an ATS locally through a local single connection or a local area network connection of transfer switch controllers, generator set controllers, or power monitors; or remotely using modems and telephone lines with single or network connections. See one of the spec sheets for Generator System Monitoring and Control, M6-35 (DOS) or MS-38 (Win 95/NT) for more information. 0 KD-51-A RS-485 communjcation module for ATS controller. 0 KD-51-B RS-232 communication module for ATS controller. 0 PA-352249-SD External RS-232 to RS-485 port converter for controller. Add cable kitPA-294992-SD for connection to a PC. 120 VAC, 60 Hz. 0 PA-294992~SD RS-232 cable and adapters to connect a PC directly to an RS-232 communication module or RS-232 to RS-485 port converter. 0 PA-294864-SD External modem kit for PC*. Includes 10 ft. RS-232 cable. 120 VAC, 60 Hz. 0 PA-294865.SD Extl:lmal modem kit for controller*. Includes 10 ft. RS-232 cable. 120 VAC, 60 Hz. 0 PA-353073-SD External modem kit for PC*. Includes 10 ft. RS-232 cable. 220 VAC, 50 Hz. 0 PA-353074-SD External modem kit for controller*. Includes 10 ft. RS-232 cable. 220 VAC, 50 Hz. 0 PA-354235-SD Software kit for monitoring and control, PC compatible, DOS version 0 PA-365196 Software kit for monitoring and control, PC compatible, Win·95/NT version. * Minimum operating temperature of these accessories 32°F (0°C). Loose Accessories The following accessories are provided as kits that may require installation. Neutral Lug Assembly 0 PA-362151 For 40-100 amp switches. D PA-362152 For 150-200 amp switches. O GM10400-KP1 For 225-260 amp switches. O GM10401-KP1 For 400 amp switches. Availability is subject to change without notice. The manufacturer of Spectrum® products reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Spectrum® products distributor for availability. Transient Voltage ·suppruslon ANSI C62.41-1980 protection from transient voltage surges produced by lightning and other sources. Protection module features metal oxide varistor (MOV) design and is typically connected to the normal power source terminals. J PA-294538-SD For 40 amp switches. J PA-294530-SD For 80-100 amp switches. J PA-294531-SD For 150 amp switches. J PA-294532-SD. For 200-400 amp switches. Accessory Shunts ::J PA-294869-SD Shunts to enable shunt/jumper-controlled accessories-quantity 1 o. Literature ::J M11-73 Model RLN/RLS/RTN/RTS transfer switch spec sheet. J M11-75 Model RLS, MATS controls spec sheet. J MP-5991 Model RLN/RLS/RTN/RTS transfer switch operation and installation manual. J MP-5994 Model RLS, MATS controls operation and Installation manual. ::J MP-5604 MATS controls service manual. ::J MP-5823 Monitoring and control software operation and installation manual (DOS). J MP-5972 Monitoring and control software operation and installation manual (Win 95/NT). Other Options Export Boxing Available only on models with NEMA type 1 enclosures. :::i Export boxing. Other Enclosures Model RLS transfer switches are also available in NEMA type 12 or 3R enclosures. The transfer switch model number is changed as follows: RLS-xxxxx1 becomes RLS-xxxxx2 or RLS-xxxxx3 respectively. ::i NEMA type 12 enclosure. ::i NEMA type 3R enclosure. DISTRIBUTED BY: VAU.EY DETROIT DIESEL ALLISON DOUG SHERMAN 5725 Eastgate Drive San Diego, CA 92121 (619) 470-9029 Fax (619) 472-5756 @ 1998, 1999, All rights reserved. Mtl-75 (Model ALS, MATS Controls) 6/99b 8 • D C • ~ z 0 a::: rrJ <( ::E w z 8 ':;' lO N '-' <D rrJ 0) 'SI" A • 8 ~ z 0 a::: I") <( :a: w z ;::::' N ....... 0 0) r--: 'SI" 0.: ~ en I") r-: ---L...._ ) I I I I I I I 7 6 .406 [10.3] WIDTH OF SLOT I ~ NEUTRAL ASSEMBLY I (IF REQUIRED) J -----'- I ,;.-=.., ~ ~-=.,, I : (~g))(~Q)) r I __ .,,.._-:=:I :R§%§5l<o51: tL_J __ L_JJ ~~~L®J ... j-L--l l-1.38 [35] 1--8.53 [217] b 15.41 [391]~ 16.74 (425) (NEMA 3R ONLY) 7 ~ l{") .:::. .... 0) 01 111.531 [13.5] HOLE (NEMA 1 ONLY) 6 5 4 1-------25.52 [648]------ ~ .-, ~~ ....... ~~ r-: I: 26.02 [661 J 3.89 [99] TYP. J ___ 18.25 [464] ___ j s z 0 I ~ .-, <D <( 0) :a: ~ w ....... c 0) U1 0 r--: r--'SI" ~ 0 'SI" a:i I") ~ 00 0 'SI" N ~ 0 EJ __ _ 58 [294] 3.36 [339] 15.15 [385]---i 5 ~ ~ 4 7 ~ N 3 0 r--<O ;::::' 3 N "<I: <D 3 CONDUIT ENTRY AREA 111.406 [10.3] HOLE (NEMA 3R ONLY) AUXILIARY CONTACTS 2 REY I DATE REVISION -I 5-10-99 INEW DRAWING [58629] I JS A 6-9-99 (A-2) GENERIC mu; BLOCK ADDED &: MOOE!. DESIGNATIONS BY I~ UPDAT£D: (8-7) VIEW OF NEIJTRAI. ASSEMBLY UPDAT£0: AND MOUNTING BRACKETS IDDEll TO UNIT; [59035] JB'IW ' , SIZE OFI 'l}L LISTED SOLDERLESS SCREW , lYPE TERMINALS FOR EXTERNAll. POWER CONNECTIONS : SWITCH RATING A SWITCHED NEUTRAL THIS SIDE (NOT SHOWN) GND 1/0 -#14 (AMPS) RANGE OF AL-CU WIRE SIZE 225-400 TWCJ #1 /0 AWG TO 250 OR ONE #4 TO 600 MCM MODEL R, RLS( RTS 225-400 AMP. NOTE: 1. NUMBERS IN [ ] ARE MILLIMETERS. 2. DIMENSIONS ARE FOR REFERENCE ONLY. 3. REFER TO OPERATOR'S MANUAL PRIOR TO INSTALLATION AND OPERATION OF THE SWITCH. UMl.£5SmHtJltWtSl:Sf'KIF'ICl-~\~~N:MD .m± ma AMGUS± 1/'r ""'±..,. .x ± .... """"""5± APfllOVAlS JS AH DAT£ 5-10-99 5-25-99 """ 1/4 ADV6472.DWG 1-1 3 MATS NEMA 1 ONLY SATS NEMA 1, NEMA 3R 2 -""""' AH 5-25-99 ADV-6472-SI D-"' D C 8 A 0 0 0 N I.D ...,... >-0:: <( ::> 0:: co w LL •• • D C B MICRO CONTROLLER CONNECTIONS 4 3 NR B NA SCN1 ~f )) < (NL1~ftros1«p1 I!~ ~1 -3 -3 SCN2 NC >-'-1--~ {( . I l l Pl>) ~ f--c:-{NL2) -15-15 7 EA SCE1 ER NR (EL1) • ;Jf.,n s1«?T4 f---l -1 -1 NR ER SCE2 EC 1---l l-j;; » s1 ,..I L ' (EL2) -16-16 CONT ACTOR CONNECTIONS P2-23 1s5E217 17SN 18 P2-22 ~~ I I :.Ir Pl:) ~ J TB-AC1-NA P1-12 (NA) P1-11 (NB) TB-AC1-NB Pl-4 (NC) TB-AC1-NC TB-AC1-EC Pl-6 (EC) Pl-7 (EA) TB-AC1--E'A TB-AC1-EB TB-AC1-lA TB-AC1-LB TB-AC1-LC TB-DC1-29 1B-AC1-NAS 19 VAC 1B-AC1-NCS lll-,l,Ct--£AS 19 VAC 1B-AC1-ECS 18-DCl-30 D13 AC AC AC -13 -13 -14 -14 4 4 D11 P1~ -10 -10 K1 ;ff K1 I D12 LOI.D SHED VOLTAGE REGUlATOR D5 06 P2-18 P2-17 P2-16 ~ PZ-15 RI ....... PZ-19 P1-17(EB) P1-18(lA) P1-19(LB) P1-20(1.C) TB-DC1-23 P2-25 ~ +13 voe PZ-13 +10 voe I BACKUP P2-14 +10 voe NEUll!AL WIRE \ NOT USED ON 3 WIRE SYSTEMS FROM NC ~ NC ~ NB NA, 76 n NA INB INC Pl-18 P1-19 lPH2lP1-11l P1-4 NORMAL SENSING ... :::, a. ... ~ ::, z a. 0 ~ ti ~ s a: ~ a. iS 0 !.I: z 112l3l4lslal1le 2 PRESaiTON ~ 4 POLE ONLY NlS NlS NlS NlS 18V SEC. RE.VI DATE REVISION BY I~ B 5-13-99 I (D-4) SCN1 WPS SCN2, C WAS 7, NO WAS 6, SCE1 WPS SCE2, C W"'5 9, NO WPS 8, 17 W"'5 19; (D-3) SCN2 WPS SCN1, NO WAS 70, C WPS 69, SCE2 W"'5 SCN1, NO WPS 72, C WAS 71; (C-t) P1-19· WPS P1-24; (A-1) A3 & A4 ADDED, NC REMOVED;'(A-2) 40-400 AMP WAS 40-150 AMP [58629) I JS D 10 LOI.I) s/"'" PRESENT ON EIS 4 POLE ONLY j' \ I @- EIS + IEC b := FROM EB ~~ EIS I- I I ,-· IC ECI EBI EA .. , 211cBLJ I 21J{BQ P1-6 IP1-1 P1-7 EMERGENCY SENSING dlEDl ~ TEST MODE d LED2 ~ ENGINE START " LOGIC BOARD B 57 58 JUMPER TB-DC1-25 NR P+-2 '-----1------------J --------+------------' p,1-91· P1-8l PUS~ON 1B-DC1-24 + j_ TB-DC1-9 ·-1B-OC1-6 -1B-OC1-32 JUMPER I o-- TB-OC1-33 -TB-OC1-34 Al I P4-1 ~ TB-OC1-21 e I I ...:::~, ~ 4 '-' LED1 "NOT IN AUTO" NI.EA PROTECi"ION "-LED2 P4--3 AUTO/TEST P2-6 P2-5 ENGINE START Pl-8 7 ENGINE START #3 P1-9 ~ ENGINE START #4 3 FOR INTERCONNECTION DIAGRAM 2 AUlO/TEST SWITCH 124 3 I 4 109 1 2 MODEL R, RLS 40-400 AMP 600 V CLASS MATS SEE DWG. 362171-S 134 3 4 REMOTE ENGINE START OPllONAL AUXILIARY CONTACTS 15A. 240VAC ~ ~-DD [~J-!!...--::::i-[g] [ ~ J!!---...1--c ~ J UN~-~.,. SPECTRUM" ~ 2> TOl.ERANC!SS -, DETRDIT DIESEL. .xxx± .010 ANGues± 'I/Z SHEBOYGAN, WI 53083 U.S.A. .XX ± .030 SURFACE FINISH 1lliS IJRAlllNG. IN DESIGN Nil IJEJM. IS PROP£JIIY Of 11£ llolHtJfM:IUR8l Of .X ± .OOO 7 MAX. SPECIRUII ~ :Jms111Sfir%~ ~ ~ SPEC1RU11 WJRK. FAACTIONS± Tl1LE SCHEMATIC DIAGRAM - IN'PROIIED AH I 8-3-98 1=.n NONE 8-3-98 GFR 5-28-98 = CAD NO. JJC 362173.DWG Sl£ET 1-1 DWC. NO. 362173-S E.G: A 0) 0) 0) "t""' 0 Ct) a:: w co ~ w 6: w (/) ,:; • D C • B A • 8 7 635 [25.00] 1140 [5.52] 248 [9.78] (135 KW) 273 [10.73] (150 KW)-+--i---i ENGINE EXHAUST OUTLET 98 [3.86] O.D. 100 (3.95] I I • I FUEL RETURN FITTING FOR 6 [.250] O.D. TUBING FUEL INLET 9/16-18 UNF-2A 37" FLARE E5.5o]I-d I 787 [31.00] l"l 0 864 [34.00] N 8 7 ';o' N 00 2!., IX) r-- T ~ 0) m ...... r--0 l() I ,....., ,....., N r--I!) 0 .,.: ~ i!:., i!:., I!) r--IX) 0) I") N I 6 'o I{) r<) '--' 0) IX) 5 4 ----1021 [40.20]---- 508 [20.00]-I . 178 [7.00] I•.' • I SUGGESTED LOCATION FOR FUEL SUPPLY (FLEXIBLE FUEL LINES: 1 /2-14 N.P.T.) SEE NOTE #2 3 FUEL RETURN (FLEXIBLE FUEL LINES 1/4-18 N.P.T.) 2 RlVIW(IEI """5l0H flt G I 6-23-97 I ( ..... 3,4) O!L DRAIN LOCAllOH AllOED [50820] LRH H 110-28-97I (0-3) 1/4-18 N.P.T. WAS 1/6-Z7 N.P.T. [52605] KGS J I lHB-98 I (B-6) 54.51 [1365] WIS 5613 [1425] [54478] JS K I 1-22-99 I REDRAWN II MElRIC. Fl£X EXlWJSI' R£ll(Ml). NIil GENERIC mt.eBUlCI< AllOED [57438] KGS L I 3-3-99 I (C-7) _835 [25.00] WAS 648 [25.50]. [58808] LRH II I 4-9-99 I SEE SHEEr 4-5. [58225] LRH D ~~ t:8 ~-s1-c»N O',;i' 0 ~ r<) ~ '-' '-' co r-- ,...., . ~ N '° ~ -sj- -sj- ~~ t::.~ c»N a,~ ~ OPTl;NAL BLOC; HEATER CONDUIT LOCATION BATTERY LOCATION 24 VOLT " BATTERY LOCATION 12 VOLT " 525 [20.66]~ i---734 [28.88]-I 388 [15.28] i-----1194 [47.00]----- OPTIONAL BATTERY HEATER CONDUIT LOCATION. I") ,....., ...... 0) -tt::c •~ ~_ ~~e~ ~_ =_ ~_ J_=:~::~::::::::~~:r=...1;;;_:~=-~:~=-~:i!_~+:i= .... :..,_....J.,.,::~::+--::-_--''II! I 1--1 I-.. " - C:=J g~~~~o~N~~:~cis 0 (BOTTOM ENTRY) '--' I!) -sj- AND REMOTE CONNECTION TO TRANSFER SWITCH! AND REMOTE ANNUNCIATOR CONDWIT ENTRY AREA FOR GENSETS WITH CIRCUjif BREAKER OPTION ! 'N I'") .,.: ...... 0 ~ I I NOTES: ·I 1) IF SUB-BASE FUEL TANKIS USED, REFER TO SUB-BASE FUEL TANKjDRAWING TO DETERMINE CONDUIT LOCATION. 2) WHEN HOU~iNG IS USED, THE FUEL LINE MUST BE STUBBED ¥iE F:~i 8(i~fL\K~~-DER THE UNIT OR BROUGHT IN FROM 7 _j_ ,....., r--~ r--~ '-' 'V 'V 7 0 0 " I'") ...... 0 'V Ol I I '1 'ii,' t ~ r,-. co ~ ~ FOR FINAL STUB UP AND DIMENSIONS SEE SUBBASE TANK DRAWING MODEL WEIGHT (WET) 135 KW 1598 Kg [3515 LBS] 150 KW 1618 Kg [3560 LBS] MODEL WEIGHT (DRY) 305 [12.00]-.------------+---2045 [80.50]++---------l--1---~-1 13 [.531 ] DIA. 135 KW 1561 Kg [3435 LBS] 150 KW 1587 Kg [3490 LBS) 480 [18.89]--i---+----,f---1491 [58.71]-++-------i 13 [.531] DIA. 4 STANDARD J 4 OPTIONAL MTG. HOLES 1-707 [27.84] ISOLATION- 834 [32.84] (135 KW) MTG. HOLES 1-782 [30.77] (150 KW) 1---1086 [42.74] OIL DRAIN LOCATION (OPPOSITE SIDE) i--------1338 [52.66]-------i 1372 [54.00] (135 KW) i-----1384 [54.50] (150 KW)---~-i CENTER OF BALANCE i--------------2654 [104.50]-------------- DIMENSIONS IN O ARE ENGLISH STANDARD EQUNALENTS 6 I 5 4 3 "' XJ("' X ,t RQES_cl,_ I METRIC CAD FILE I ==@ E] [in£ 135 / 150 KW APPR0\1-'LS O,,.TE RECONNECTABL.£ AND b-~-'RSH~-J!l1~0-~12~-::!:"s~..;;:,.;;;,oiii1i.:-.,;;;;wis..;..,7i'm"",-s"l 600 VOLT GENERATOR """" CWF 110-1e-ss""' 0-12X I"'"... All\/509SA.llWG I""" 1 s I JOHN DEERE 6081 J,s )10-18-95)-... ADV 6095 SI D QI 2 I"""'""'" 1 C B A ~= 0) 0) 0) T""" 0 C') w z ::::, --:, • • • D C B A BLOCK HEATER 8 7 6 5 1667 [65.62) CRITICAL 1372 [54.00) RESIDENTIAL 311 [ 12.25] CRITICAL 168 [ 6.60) RESIDENTIAL 9 !X) r-: L..J Ol Ol 127 [5.00] O.D. EXHAUST OUTLET ----724 [28.50) 0 0 L tJ--jj-------Jt---t-- . '--IJ LI ,c ,--,, :::=t· I I: : I c:-J ~ L..J 10 0 - 0 0 0 ---ir----1-, __ --8 ----i----i--- 0 o_ CJ 83 [3.25] .--. I ~-0--1 rl""""7 • I I I I I I I I I I I I I I I • I ~·71-~j ----983 [38.70)---- BLOCK HEATER 120 AND 240 VOLT 0 CJ SILENCER AND MOUNTING I 0 9 <X? I') ~ ...... N LO I') ~ 'in !X) ai co ,._, -sj- " " 0 4 -----i---293 [11.55) 63 [2.50] 13 [.50) 0 3 RADIATOR DUCT FLANGE ~ z 0 0:: w u z w ..J ui ..J <( u i== a': u 9 0 r-: co ,._, I') 0 " DIMENSIONS IN O ARE ENGLISH STANDARD EQUIVALENTS 8 7 6 5 4 3 2 : I r-, N "! co co .__, N !X) co -r 10. REV Di\TE RE\1SION B'f C 8-13-96 (A-2) 135 KW WAS 125 KW [48782] MRS D B-16-96 (D-8) 7.84 [199] WAS _7.09 [180]:{D-5) 13.&I (352] WAS 13.1 [332]:(C-5) 69.85_J1774] WAS 69.66 [1769] [54'478] I JS E 11-25-99 \ REDRAWN IN METRIC, ruxJa.E EXIWJST VrE!II AOOED, N«> GENERIC 111LEBl.0CI( IOOED (57436] IKGS M I 4-9-99 I LDlNER VIEWS UPll-'lED. [58225] ILRH CRITICAL SILENCER ONLY ADAPTER BUSHING OUTLET 6" N.P.T. (OPTIONAL) $- FLEXIBLE EXHAUST 673 [26.51) 406 [16.00] o' q :::... a, N N r-, !X) ~ ~ N co r-, 0 0 00 ~ .__, " LO -sj- 135/150 KW RECONNECTABLE AND 600 VOLT GENERATOR JOHN DEERE 6081 2 'in' " c:i I'") L..J '° " 'N' " 00 L..J 10 " -st-!METRIC CAD FILE! UNLESS artDm£ SfftftD -i~! = ~ N Ml1IEDIS 'x.xx± SlllFACt fNSH f i 7"""--'=' Na.ES± ,ma 1111.· =" @--El 1nl£ DIMENSION PRINT APPRDVN.S Dolt.TE SPEJ:l"RlJM• RSH 10-13-95 ==-=':--+:-:-::-:::;1:sou O 12)( -CWf 110-13-95!;;.;.;: • JAS 10-13-951-- AllV6095C.0WG 3-5 ADV-6095-SI De D C B A 0) 0) 0) ~ 0 ct) w z ::::) -:, -u -" - • 868 [34.18] . 768 [30.24] OPENING . WITH DOOR OFF .. I 2686 [105.75] I ---. . • I .. 0 0 0 0 ,, I 0 0 L-B . ~ >-----8 8 (!) z • z It ~o C: 0 er: .-.0 2248 [88.49] OPENING NO ~Cl WITH DOORS OFF co r<) :r: '-'I-c., lO :;E ~LL. r<) Zu.. CJ) ~o 0(/) er: ~o -0 cxio I') :r: '-'1- m:;E co 0, 10 0 00 I l r 0 o a a o D 0 0 .....J L WEATHER HOUSING ' • DIMENSIONS IN [] ARE ENGLISH STANDARD EQUIVALENTS -REV MlE RE'IISIOH "' C 6-18-98 (B-1) 58.01 (1423] WAS 58.95 [1447]:(C-3) 88.49 [2248] WAS 88.68 [2252];(8-5) 38.14 [969] WAS 38.16 [969];(8-B) 36.82 [935] WAS 36.72 [933] [54478] JS D 1-25-99 Rf!JRAWN IN IIElRIC NIil GENERIC llll£BlOCK ADDED [57438] KGS M 4-9-99 LOINER \'EWS UPMlED. (58225] "'" [ ! I -·-, I --I I I ,, J 0 ft i 0 0 .j ·s1 -I I ! • ,-, 0 0 <( co ~ a::: :::., r<) N -.j- ~ I ~ oa DO 0 . 0 • 0 D cxi '-' I') . O 0 0 N t !METRIC CAD FILE! lll.ESSon&IIIISESPECFED-~~=~II MWWmRS SPECTRUM" Q ~! SlJllf1CE fllSH ~·=-~\g ~± 7w.x. -==i-==.=£L-=:5rw~~ 135/150 KW === @-Et """ DIMENSION PRINT APPROVALS IM.lE RECONNECTABLE AND -RSH 110-13-95 600 VOLT GENERATOR -CWF 110-13-95 axz: 0.18X -iaam. ADV6095D.DWG I""" +-5 JOHN DEERE 6081 _,.. sl DG -JAS 10-18-95 ADV 6095 -- 0) 0) 0) ~ 0 CY') w z :::> -:, ... D - C • -i; B - A • ~ J A/V ALARM 7 REMOTE EMERGENCY STOP I 6 J 2 WIRES ~ 18 -20 G~r-1 5 .Ji 4 1 3 DEC 3 CONT .--------------------------r---------------i-------------------------------------------------, N _.-3 WIRES ~ 18 -20 GA. MUST BE MOUNTED AT GENERATOR I i ~ I ' REMOTE ANNUNCIATOR 10 OR 14 RELAY DRY CONTACT I I ______ / CUSTOMER CONNECTION SAFEGUARD TERMINAL STRIP I I I I I I I I I I I I I I '----...-----' I I CUST. ACC. 3 WIRES MAX. 18 -20 GA. } I MUST BE MOUNTED AT GENERATOR /1/.....__1/___,,~ RUN RELAY I I I I I I I I I I I I I I ~ ~ 14 WIRES 18 -20 GA. 2 WIRE l COMMOM FAULT RELAY GEN JB 100 FT. 18 -20 GA. ~-----------------------------------~-----~---- CUST. ACC. 3 WIRES MAX. 18 -20 GA. 500 FT. 14 GA. 1000 FT. 10 GA. MUST BE MOUNTED AT GENERATOR 2 WIRES 18 -20 GA. --L-><=t::> 3 WIREs..____.>t:::. 18 -20 GA. 200 FT. MAX. a< I I I I I I I I I I I I -------------------------------------J 1 WIRE L.---1a -20 GA. J..r--2 WIRES Cf 18 -20 GA. 1 2 J .,_,,I ._ I -•11 B I 3-+95 IJB--5) EJIGINE muw.s MlllED .,_ CUS1011ER CXINi€CIIOll5TO-SWf014<-TOR*S ll[CISIOlt --141:2051 - C IS-1-l(C-8) AND (11-t) OIi 14~~ MJllE). (4751~] i: BATTERY !HEATER KIT GENERATOR HEATER KIT I I I I I I I I I I r--------------------~ I I I I i I l• ,I : I• : I I I : r------- !' I I I BLOCK HEATER KIT ' I I I I I ! l : ) \· ', I ,/ i I ' I ,, '-1," AC CONNECTION KIT I I I I I I I I I I I I I I I I NOTE: 1 HARDWIRED TO GEN SET BATTERY NEGATIVE ENGINE CONNECTION. NOTE: 2 FOR REMOTE ANNUCIATOR "<::" TERMINALS OF THE REMOTE ANNUNCIATOR 10 OR 14 RELAY DRY CONTACT RELAY(S) MUST BE HARDWIRED TO I \ ~ 1 RELAY CONTACT KIT ------------------------, I THE GEN SET BATTERY NEGATIVE I I I I 3 WIRES 18 -20 GA. I . .J ENGINE START TERMINALS 3 & 4 OR (57 & 58) MUST BE MOUNTED AT GENERATOR BATTERY CHARGER ~-7 I I I I REMOTE ANNUCIATOR ~ I TRANSFER 10 RELAY I LOW ·FUEL r-7 ' I I SWITCH CONTACT SWITCH I .__ ______ ___.J --------J KIT ..__ ______ ____, I I I I I I I I I I I I I I AC -xp POWER I 1 INDEPENDENT : : OF GENSET H I I I I I I I I I I I I GEN SET BATTERY NEGATIVE 30 WIRES MAX GEN SET I SEE NOTE 1 I CUS~-ACC. I I I I I I ENGINE CONNECTION. •p-TERMINAL OF REMOTE ANNUNCIATOR 10 RELAY, DRY CONTACT MUST BE HARDWIRED TO THE GEN SET BATTERY POSITIVE ENGINE CONNECTION OPTIONAL EQUIPMENT t.O Q'> ·J~-., ...... - , .... ..._., c· 7...:::-.-=:; SPECTIIUII• ~ .»a.%'°':--~vr -~9:=:'u.u ~ D I- C I<!- B I- A L f:~~~~~~N~!CTION ______ SEENOTEZ ------------------------18GA. --~o ~~C~ON ~fl=s GEN SET = BATTERY NEGATIVE I I I I I I I I ... ,. ... 7 ": -=.i=t.~:r.Gi.'l.:ft"a:.:f."':"m.,"- ==~-OQE--l-DIMENSION PRINT ENGINE CONNECTION ~ a-tS-91 SYSTEM CONFIGURATION 9-1&-•1 ""' I I I -~ •-• FOR ACCESSORY CONNECTIONS J11 9-t&-91...... --. _ADV-5795-~ D, 8 I 7 I 6 I 5 't 4 I 3 I 2 I 1 00 " a, (.11 ,I>- (.,I I (11 .,, ~ )> (") -I < ~ 0 ::0 -..., '&.o • ::0 C,,0 !l-r-., 0 ~.!.. Oo en 0 0::,_ NI ~:IE IP .... ..... .... • • )> co K6 ----_r-------7 ,--p---------1 V:-o~~~:::::R:---F~~-;;-_:::r--r1J:JJ======~ igsl~~~w 1 BCA I I I r----7 CONTROL I ~-70-7 9 I I I I ~-----l I ~ r-I BCA r10P --I t-----+,:i--H L-r-1----..l BCA t 2 --P-1 I ®w0+ .. ~70-, I .;l"'D~V : I Lli-4------i:rii r--~+ I I B+ I I •i; 'i '11-' -7 I I I I I I r1 I 1 I I --, I I 1 1 I I 1-~ I I I I 1 ~P DELCO I : BOSCH 1qP : : PRESTOLITE 71° 7i° : 11 ttJJ 1 11 I I I · I I I mm r-LL7 I t I I I .Ll t I !.-----------... ~--------1-----:----_i I I I f"MAG7 1ACTUATORI (") SELSW • C TERMINAL ID, T81. TB2. P3-P4 & I2Z DESCRIPTION 42A BATTERY VOLTAGE (FUSE #1 PROTECTED) 2 GROUND 3 REMOTE START GROUND· 4 REMOTE START (ACTIVE LOW) 9 CRANK MODE (DPEN•CYCUC;GROUND•CONTINUOUS) 9A CRANK MODE GROUND 12 OVER CR.INK INDICATOR 24 + 12VDC REGULATED --L _____________ ._ _____________ -1,__.J_ 70 I PL';\< I L----J + -+ I ' I -I 1--__ .J 1~ --12-v-D""c--=B""Arr=ER::-:-1YI 111 12vDc BATTERY '1 {USED FOR I ,---10F---®t~P ! 26 AUXILIARY INDICATOR ~ONTACTS SHOWN WITH 32 COMMON FAULT/PRE-AV.RM LINE 1 (ACTIVATED BY S ITCH IN OFf POSITION) HET, PHEr, LOP. PLOP, OS, LWf, OC, Lf, AUX, FAULTS) STANDARD 32A COMMON FAULT LINE 2 (ACTIVATED I!'/ E-STOP, OS, LOP, ~ CONTROLLER 24V ONLY) t t I SS \.._.,_ ____ __, I I ,-70----r1 FSH 17 "------; I I I I L.---' I .j. I I t I L~_J L---10F------------------1-_J I --"eLS I t--70-----L..!:.....J-l I l {--} 7~ r-10----_!P_ l I I TB5 l I 14P K20 10PI :=--14S CONTROLLER BOARD GROUND P1 -5 1 ~-~ 70 l.........--.j P1-12-TO : FUSE 1 ~ ½~13 ~ i'w 34 AUXILIARY DELAY --31 SHUTDOWN AUXILIARY DELAY --31 SHUTDOWN ~ ~31A -31 -57 -56 AUXILIARY IMMEDIATE -30 SHUTDOWN 1PLOP7 .rr)·f<'J'+-41A Io I 1,_ ___ _J P1-22 P1-21 , , P1-15 I I FUSE 2 FUSE 3 INHIBIT FOR 30 SEC. AFTER START, THEN 5 SECONDS. P!-13 I I-SHUTDOWN P1-t0 Pl-14 Pl-19 Pl-18 Pl-17 BATTERY I VOLTAGI;: P1-7 (FUSE 3) BATTERY VOLTAGI;: P1-3 (FUSE 3) ::ieB5 74-j SFG ~:?a--10--~ BATTERY VOLTAG5 P1-1 (FUSE 3 ·71Ieli BATTERY VOLTAG~ P2-1 '{FUSE 3 GROUND P2-6 TB1 -IA-17 1--,12 42A t J 2 I I I 70C 11 70R tJ 56 I I 48 ti 32A I I I ~ 7C~ 5m I 11· 1, PANEL I LAMP 1 I I (OPT) ti I l'Rt l C] L-c r-'C L 100 V, ONLY HET, AUX, FAULTS) 36 HIGH ENGINE TEMPERATURE INDICATOR 3B LOW OIL PRESSURE INDICATOR Jg OVER SPEED INDICATOR 43 Off /RESET COMMAND (ACTIVE LOW) 46 AUTO COMMAND (ACTIVE LOW) 47 RUN COMMAND (ACTI/E LOW) 56 AIR DAMPER INDICATOR 60 sYSTEM READY INDICATOR 70C GENERATOR IN COOL DOWN 70R GENERATOR RUNNING 80 NOT IN AUTO INDICATOR 35 LOW WATER TEMPERATURE REQUIRES 40 PRE ALARM HIGH ENGINE TEMP. INDICATOR..J krrET~LARM 41 PRE ALARM LOW OIL PRESSURE INDICATO OPERATE •1 EMERGENCY-STOP RELAY (K4) GROUND - 41A EMERGENCY-STOP RELAY (K4) COIL, NEGATIVE 27 HIGH BATTERY VOLTAGE (ACTIVE LOW) ~ USED FOR 48 EMERGENCY-STOP INDICATOR DEC 3+ 61 BATTERY CHARGER FAULT (ACTIVE LOW) ACCESSORIES e2 LOW BATTERY VOLTS (ACTIVE LOW) 63 LOW FUEL (ACTIVE LOW) • MUST HAVE JUMPER IF THERE IS ND EMERGENCY STOP KIT CONNECTED, 1P PRIME POWER OPERATION 2P PRIME POWER OPERATION J REQUIRES JP PRIME POWER OPERATION ~!tlONAl 4P PRIME POWER OPERATION ..___CJ 3-SELSW fil Q1 ~TB3 ~T85 NOTE: CT WIRES GO DIRECTLY TO TB5 WHEN SAFEGUARD BREAKER IS NOT J .... .,... 'I' I' ~·~ [(J ..... ~ ",a, 'T . T T '1usED. . .· ....--.---,.----.-__,.....,.-......-~-..--~ ';tug~ .D L3 CT3 .. 1 LO-L31 LO-L21 LO-L 1 ... · 8 1 1"7C CC 3 5"7:9 CC C M M C C M C M C C M M C 7 M C M 2 4 6 8 00 1-.:i I a, ,--PHET-, ,)·(>-.. r.>--}-40A Pl-16 PREALARM P1-23} 26 12 39 38 36 60 BO 41 62 ~ 32 35 40 63 61 ii L.J--t'.. ____ _ tl'------- 1 L-----1 --------to NOTE: C C C C C C M 10 l(.11 * j t,-... I I r' I L----J ~Jwr~;+_35A * j . t,-... I I r' I L ___ _J P1-24 OCK ROTOR VERSPEED AC CRANK_f PZ-3 DISCONNECll. P2-5 I fi57 IA I I I I I L1-[!--.!_--!:f-' VO j RANK DISCONNECT VERCRANK 1 Pl-9 UTOMATIC RESTART I ---P1-B +12VOC REGULATED (FUSE #2) : ~: I I ~·~ I I I I I I I I I I I I I I I :el £1 0 0 ;gl g g1 U) 51:;lt..:::_ f'1'1 ::c U) ~.,,z~ t11go-1, -1>-ZSri,r ozri,c -u,~u, t-> NNO Ul00O I I I Z -"-'N-1 c:ooo::o 000:;2 58 38 P1-2 GROUND P 1-6 SHIELD GROUND I a I 1 \6\s\41312 I 11Ts2 3 4 9A 9 4P3P2P1P 47 43 32 63 616256 4135 BO 60 36 ______ P3 ____ _ AVR V7IVBIV9 I -------=-----=-=-\_---I ---~ ""'"' _____ , __ ,_J - 1 -3~ REGUiTiloNAL -------~-I' ""'"' ""-' . " . -------L I VAOJ ---, ,_ j -----P4 -- IPA T56 HIGH v8&Vf&l T27 PS Lf-lf f-illf-~ I .. .I I ! 38 5867 68V9V8V77N18 I 1 I ': VO V7 r:w I I I PH l f Pl-2 ___ !..,___,_ CURRENT TRANSFORMER DOT OR "H1" TOWA(<D GENERATOR TB4 ......-!.. _ _l ___ ._.,J.__ J, ... M C M c C C C C C t C C ·c NOTE: BLANK DENOTES CONTACT OPEN "C" DENOTES CONTACT CLOSED C C 12 14 16 18 ~20 22 24 "M" DENOTES MAKE BEFORE BREAK CONTACT 1--3-SELSW "'"x,, ~",A. ,/111\ . \LJJ.' ' . . Q_ u~· «3: ·u~ C C C M C C C M MC M C M C C C C -C C C C NOTE: BLANK DENOTES CONTACT OPEN "C" DENOTES CONTACT CLOSED M C C C C 1-<>2 1-<>4 -06 1-<>8 ,-<>10 l-<>12 -<>14 i-<>16 -<>1~ ·-020 -o22 l-<>24 "M" DENOTES MAKE BEFORE BREAK CO~!TACT -~ ~ ....... '.• • --"-_• -~ -n-... • --~ ;,s;;,s;;,s;r =E=E=Eg rrrr,-,--l.. ~ilXci~-tT:jgRFOR LEGEND A -A.C. AMMETER AVR -AUTOMATIC VOLTAGE REGULATOR SCA -BATTERY CHARGING ALTERNATOR BV -BATTERY VOLTMETER CT -CURRENT TRANSFORMER ESS -EMERGENCY STOP SWITCH FS -FUEL SOLENOID FSH -FUEL SOLENOID (HOLD) FSP -FUEL SOLENOID (PULL-IN) HET -HIGH ENGINE TEMPERATURE SWITCH HR -HOUR METER HZ -FREQUENCY METER IP -INJECTOR PUMP IS -IGNITION SYSTEM . IPA -INDICATOR PANEL ASSEMBLY K6 -GOVERNOR CONTROL RELAY K20 -CRANK RELAY LOP -LOW OIL PRESSURE SWITCH LWT -LOW WATER TEMPERATURE SWITCH OPG -OIL PRESSURE GAUGE )> OPS -OIL PRESSURE SENDER P(#) -PLUG PHET -PRELIMINARY HIGH ENGINE TEMPERATURE SWITCH PLOP -PRELIMINARY LOW OIL PRESSURE SWITCH SELSW -SELECTOR SWITCH SFG -SAFEGUARD BREAKER SLB -STATIONARY LED BOARD SM -STARTER MOTOR SS -STARTER SOLENOID TB1 .2 -CONTROLLER BOARD TERMINAL BLOCK T83 -CT /METER SCALE TERMINAL BLOCK T84 -AC FUSE BLOCK TB5 -SAFEGUARD BREAKER TERMINAL BLOCK V -A.C. VOLTMETER VADJ -VOLTAGE ADJUST WLS -WATER LEVEL SENDER WTG -WATER TEMPERATURE GAUGE WTS -WATER TEMPERATURE SENDER co (") GENERATOR CONNECTIONS. ·•>1 ll'fl 101!!1 r----------------------, ! ~V1 VOfflVB mvg J 5 LEAD STATOR ! I 4 2 . (600V ONLY) I I SEE ADV-5875 I I FOR GENERATOR I I =EE. . CONNECTIONS I I MAIN FIELD I I I I I ~----------------------J II I 1111~ --------------------, r ~V? MVO vs } ~ LEAD STATOR ! I 2 4 (SINGLE PHASE) I I SEE GG-250000 I I FOR GENERATOR I I CONNECTIONS I I ~v-v.._...._ I I I I I I I I '-'-...,.__,....,..~ I L--------------------~ m1 1~1 ,~, 1~ 0 .i,.. IC.,, N FEBRUARY 15, 2000 •• D C • B A • 8 :~--V9 vii~7 I I I -I I I 1 6 LEAD STATOR 1 • L.:~~-:.J NOTE: FOR GENERATOR CONNECTIONS SEE ADV-5875. :J;-.;; ·w-7 i 234 i I -I I , I L_!_~ST~~ NOTE: FOR GENERATOR CONNECTIONS SEE ADV-5857. VOLTAGE REGIJIATOR IIONID P5 3n1 67 7N 68 3B V8 M V7 12 10 PS CONNECTIONS PIN #1 68 (VADJ) I 2 7N (IB5-7N) 3 67 (VADJ) 4 V8 (IB1-V8) 5 N/C • 6 3B (P&-2) 7 V9 (IB1-V9) 8 N/C 9 5B 10 V7 11 1B 12 N/C (P6-1) (IB1-V7) (SFG) _, 1B (P.H1 rn CT1 CT2 C13 NOTE: CURRENT 1lWISFORllER DOT OR 'H1' TOWARD GENERAIOR NOTE: WHEN SAFEGUARD BREAKER IS ~~Jltfto~EKJDCT~~ DIRECTLY TO 185-70 JUNCTION BOX 8 7 6 GENERATOR ----S2 ~)-lHNSUIA'IEll-,,,--- ~l---~,~1,---2i lf:l::;/::::=Jg l l ---..;...;.-15 {1'2-9)--Wlfl'-----;-;. V7 (IB1-V7)------ V8 (IB1-V8) ==3 W(IB1-W) - W (IB1-\'0) 5 4 METER/CONTROLLER BOX !:2 CQ!:!NECTIONS J2 CONNECTIONS 24 I'll #1 71 (K20-S) 13 N/C • PII #1 I ! 5 6 7 8 9 10 11 12 13 14 15 18 17 18 19 20 21 22 23 24 71 2 70 N/C 14N S2 70 24 16 31A N/C 14P N/C N/C N/C N/C N/C N/C N/C N/C 34 13 N/C N/C (PHI) 14 N/C El.I( (P1-11) (TB1-70) I 2 2 El.I( (SSEN) P2 3 70 (TBS-70) 4 N/C • 15 N/C . 16 .W. (PHEI) (GIil) UNNSUIATED (Pl-11) 16 1A (IB1-70) l-+--1--t--l RED (P1-5) 4N S2 7D 24 WHT (P1-II) (TBl-13) (F2) (TB1-13) (IBl-13) 1171 I 2 170 4 24 211341,31 I I J2 I 4 5 14N (EBG) 17 N/C 6 S2 UIIIISlll.AlEll (SSEN) 18 N/C 7 70 (P) 19 N/C 8 24 RED (SSEN) 20 N/C 9 16 -WHT (SSEN) 21 34 (HEI) 10 31A (WLS) 22 13 (IDP) 11 N/C • 23 41A (PLOP) 12 14P (1<20-P) 24 35 (LWI), CONTROl.lER BOARD 13.---.-..,....-,15 N V7 . 24 113214? '3 Pl 3 I I ,. I I I 2 ENGINE :1 ,:·;1 ., ,_j\ ml DAIi: I - D I 5-2-97 1(8-5) 1EAD 4 ADIIED; (C-_5} 1<10 IMS KS {48790] ·21 JCHt ~ll:P£RICINS/IIJC SEIIES -411~, RE111711B1 FR011 10-180 KW: {A--_7) GEIIEIWllR NH IIUlll!ER AIJIEll _[574311] -TO CIRDT ST1HlHIDS; ~) FS [570281_ awtee P1 IMS P2, P2 W11S Pl, J2 WIIS J1 J:I IICA rP\_ :~ PRESlllUlE OP IICA-01 I ,'8B>--_.:, :01 - I 1 2 e+ = I. DELCO L-i-10- .... KAR I.RH JS JS 7 I I .J I I I I I I I I I P I : I D l'----------4 (IB1-4) ~4~ QCON1 p (F2) • el CONNECTIONS PII #1 32 (FMJIJ) I 2 47 (0/RS) 3 N/C • 4 70A (K1o-B6) 5 24 RED (J2-8) I I. I I I I I I I I I I. ii IC "' 7 6 6 N/C 7 13 8 16 9 71 10 101 11 2 . 12 S2 w N/C (IB1-13) WIIT (J2-9) (J2-1) (F2) Bl.I( (.12-2) UNliSUIAlEO (J2-6) (IB1-w) I I 14P---lf------------14P (P2-12)~bl 71 --l'--------------71 (P2-1) '----'--------N (10N)------, 7N -----'------7N (IB5-7N)----, I °R I J, I~ fl:! I __ j N (Pl-14) . . ____ 14 14N (J2-5)~ 13 3 (TB1-3) ----7 15 N (GNO) I I I 70 ---------------------1--1---------i----~ N (1<111-115) -.. I N (HR-(-))~ . I L-----r-01 (P5-3) I ~ I 68 (PS-1) f o/RS t4P (J2-13l 68 67 I OFF/RESET p (F1) t5 I mll ~ 101 (P1-10) F2 f RUN Al/TO 10 ,w· .,01 j VADJ ,..,__ T 'cji° fi N (0/RS)~ ~ g_ ~ N (HR-{-)) ,._ !;: z -32 (P1-1) FIIJLT ttl1-zz I<! ---------+ HR IN WIG 5 4- V7 (IB1-V7) I I I 70-----:-------------I ----:r---7 HN 13 ', 31A (P2-tO) N 10N ,-----J 31A ; 14N (P2-5~' _ 34 ___ 13 c < 1 0Nl I '" ~ ...,.,,,.,_,,, I ---=·j~1~ft. · -8~1 35A (P2-24)rPHET J. KW IEIIZ) I CM:S (NOT USED) ("" PLOP (OPDOIW.) 7 c ; 5~C \ I - I = I ~ -OPS DEC-1 W/(WJGEs ONLY ,.,,J-YIT ,,-, usm) ~ BCA -BAlTER'f CHARGING Al.lERNATOR BV -BATTERY VOLlMETER CT -CURRENT TRANSFORMER ewes -CITY WA1ER COOLING SOLENOID EBG -ENGINE BLOCK GROUND F(#) -FUSE FS -FUEL SOLENOID GND -CONTROLLER BOX GROUND HIT -HIGH ENGINE TEMP. SWITCH HR -HOUR MEIER IP -INJECTOR PUMP J(#) -MATING PWG K10 -IGNmON/AUXILIARY RUN RELAY 1<20 -CRANK RELAY LOP -LOW OIL PRESSURE SWITCH OPG -OIL PRESSURE GAUGE OPS -OIL PRESSURE SENDER O/RS -OFF/RESET S'MTCH NOT USB)) P{#) -PLUG PHET -PRELIMINARY HIGH ENGINE TEMP. SWITCH Pl.OP -PRB..IMINARY LOW OIL PRESSURE SWITCH PMG -PERMANENT MAGNET GENERATOR QCON -QUICK CONNECT SFG -SAFEGUNID BRl:AKER 51.B -STATIONARY LED BOARD SM -STARTER MOTOR SS -STARTER SOLENOID SSEN -SPEED SENSOR STAT -STATOR 181 -CONIROUER TERMINAL BLOCK 185 -SAFEGUARD BREAKER TERMINAL BLOCK VADJ -VOLTAGE ADJUST WIS -WA1ER LE.VEL SENDER WTG -WA1ER TEMPERATURE GAUGE WIS -WA1ER TEMPERATUR; SENDER BASIC CONTROLLER AND 1----I SPeCTIIUM" ~ BASIC CONTROLLER W/ENGINE GAUGES _.l~:.::",.. _ _,..~ ~ SPLIT ACTIVATOR JOHN DEERE 20-180 KW f-"'-=-==----.----1 PERKINS 20-100 KW--::: =115 -----•••• DOC SERIES 40 125-180 KW EXB 6-20-95 -t t t --. 347327.llWG 1-1 -&-20-95 --347327-S D .!!. 3 2 B A 0 0 0 N ~ 0 ....... ;:>-. ~ - SQUARE-D UL ' • PART MAX. SHUNT OTHER NUMBER REV. AMPS VOLT POLES FRAME TRIP FEATURES RATING X-6304-17 DH LAL NONE NONE X-6304-18 DM LAL 12V DC NONE X-6304-28 DM LAL 24V DC AUX. SW. D X-6304-88 DH 300 LAP NONE NONE 600 3, X-6304-89 DM LAP 12V DC NONE X-6304-90 DM LAP 24V DC NONE X-6304-91 DM LAP 24V DC AUX. SW. X-6304-136 DM LAP 12V DC AUX. SW. X-6304-4 cw 240 Q4L NONE NONE X-6304-5 DM 240 Q4L 12V DC NONE X-6304-25 DM 600 LAL 24V DC AUX._ SW. -350 3 X-6304-92 OF 600 LAP NONE NONE X-6304-93 OM 600 LAP 12V DC NONE X-6304-94 DM 600 LAP 24V DC NONE X 6304 .aa; DM 600 LAP . 24V DC AUX. SW. .r X-6304.:-.6 > cw 240 'NONE NONE X-6304-7 DM 240 Q4L 12V DC NONE X-6304-26 DM @ 600 LAL 24V DC AUX. SW. X-6304-96 OF 600 3 LAP NONE NONE X-6304-97 OM 600 LAP 12V DC NONE X-6304-98 DM 600 LAP 24V DC NONE X-6304-99 . DM 600 LAP 24V DC AUX. SW. X-6304-141 DL --- X-6304-142 DL 450-1200 600 ---- X-6304-143 DL --- X-6304-100 DF MAP NONE NONE X-6304-101 DM 450 600 3 MAP 12V DC NONE • X-6304-102 OM MAP 24V DC NONE ;; X-6304-103 DF MAP NONE NONE X-6304-104 OM 500 600 3 MAP 12V DC NONE X-6304-105 DM MAP 24V DC NONE X-6304-106 OM MAP 24V DC AUX. SW. X-6304-137 OM MAL 24V DC NONE X-6304-108 OF MAP NONE NONE X-6304-109 DM 600 600 3 MAP. 12V DC NONE X-6304-110 DM MAP 24V DC NONE X-6304-111 DF MAP NONE NONE 3 X-6304-112 DM 700 600 3 MAP 12V DC NONE X-6304-113 DM MAP 24V DC NONE X-6304-114 DM MAP 24V DC AUX. SW. X-6304-116 OF MAP NONE NONE X-6304-117 DM . 800 600 3 MAP 24V DC NONE X-6304-118 DM MAP 24V DC AUX. SW. X-6304-119 DF 900 600 3 MAP NONE NONE X-6304-120 DM MAP 24V DC NONE X-6304-121 DF MAP NONE NONE _ X-6304-122 DM 1000 600 3 MAP 24V DC NONE X-6304-123 DM MAP 24V DC AUX. SW. X-6304-125 OF MAP NONE NONE X-6304-126 DM 1200 600 3 MAP 24V DC NONE X-6304-127 DM MAP 24V DC AUX. SW. X-6304-128 DG PXF NONE GROUND FAULT X-6304-129 DG --- X-6304-147 OR 1400-250( ----- X-6304-130 DG PAF NONE NONE A X-6304-131 DG 1400 600 3 PAF 24V DC NONE X-6304-132 DK PXF NONE GROUND FAULT --• X-6304-30 DE PAF NONE NONE X-6304-31 DE PAF 24V DC NONE X-6304-32 DE 1600 600 3 PXF NONE GROUND FAULT X-6304-33 DE PXF 24V DC GROUND FAULT X-6304-34 DK --- X-6304-145 DP PAF 24V DC AUX. SW. --- - VENDOR VENDOR PART NO. PART NO. NUMBER OF SERV. ONLY OF SERV. ONLY SHUNT TRIP SHUNT TRIP LAL-36300 -- LAL-36300-1039 LA1-1039 - LAL-36300-1386 LA1-1027 - LAP-36300 -- LAP-36300-1039 LA1-1039 - LAP-36300-1027 LA1-1027 - LAP-36300-1386 LA1-1027 - LAP-36300-1393 LA1-1027 - Q4L-3350 -- Q4L-3350-1039 LA1-1039 -I LAL-36350-1386 LA1-1027 - LAP-36350 -- LAP-36350-1039 LA1-1039 - LAP-36350-1027 LA1-1027 - LAP 36350 1386 LA1 1027 Q4L-3400 -- Q4L-3400-1039 LA1-1039-- ·LAL-36400-1386 LA1-1027 ... - LAP-36400 -- LAP-36400-1039 LA1-1039 - LAP-36400-1027 LA1-1027 - LAP-36400-1386 LA1-1027 - MA1-1039 -- MA1-1027 -- MA1-1212 -- MAP-36450 -I - MAP-36450-1039 MA1-1039 - MAP-36450-1027 MA1-1027 - MAP-36500 -- MAP-36500-1039 MA1-1039 - MAP-36500-1027 MA1-1027 - MAP-36500-1386 MA1-1027 - MAL-36500-1027 MA1-1027 - MAP-36600 -I - MAP-36600-1039 MA1-1039 I - MAP-36600-1027 MA1-1027 I - MAP-36700 -I - MAP-36700-1039 MA1-1039 - MAP-36700-1027 MA1-1027 - MAP-36700-1386 MA1-1027 I - MAP-36800 -- MAP-36800-1027 MA1-1027 I - MAP-36800-1386 MA1-1027 - MAP-36900 -- MAP-36900-1027 MA1-1027 - MAP-361000 -- MAP-361000-1027 MA1-1027 - MAP-361000-1386 MA1-1027 I - MAP-361200 -I - MAP-361200-1027 MA1-1027 I - MAP-361200-1386 MA1-1027 - PXF361200G -I - PE12CT2 -- HR-PA -I - I PAF361400 -I - PAF361400-1027 PA1-1027 335325 PXF361400G -I - PAF361600 -- PAF361600-1027 PA1-1027 335325 PXF361600G -- PXF361600G-1027 PA1-1027 I 335325 PE16CT2 -- PAF361600-1386 PA1-1027 335325 -,. -. REMARKS , --- LOAD SIDE LUGS ONLY LOAD SIDE LUGS ONLY LOAD SIDE LUGS ONLY LOAD SIDE LUGS ONLY· LOAD SIDE LUGS ONLY ! LOAD SIDE LUGS ONLY I LOAD SIDE LUGS ONLY LOAD SIDE LUGS ONLY I i LOAD SIDE LUGS ONLY I I I I I LOAD SIDE LUGS ONLY LOAD SIDE LUGS ONLY i LOAD SIDE LUGS ONLY i LOAD SIDE LUGS ONLY 12VDC SHUNT TRIP ONLY, FOR MA FRAME 24VDC SHUNT TRIP ONLY, FOR MA FRAME i AUXILIARY SWITCH ONLY, FOR MA FRAME I LOAD SIDE LUGS ONLY I LOAD SIDE LUGS ONLY LOAD SIDE LUGS ONLY LOAD SIDE LUGS ONLY LOAD SIDE LUGS ONLY LOAD SIDE LUGS ONLY LOAD SIDE LUGS ONLY LOAD SIDE LUGS ONLY LOAD SIDE LUGS ONLY LOAD SIDE LUGS ONLY LOAD SIDE LUGS ONLY LOAD SIDE LUGS ONLY LOAD SIDE LUGS ONLY LOAD SIDE LUGS ONLY LOAD SIDE LUGS ONLY LOAD SIDE LUGS ONLY LOAD SIDE LUGS ONLY LOAD SIDE LUGS ONLY LOAD SIDE LUGS ONLY LOAD SIDE LUGS ONLY LOAD SIDE LUGS ONLY LOAD SIDE LUGS ONLY LOAD SIDE LUGS ONLY LOAD SIDE LUGS ONLY LOAD SIDE LUGS ONLY USE WITH X-6304-129 NEUTRAL SENSOR ONLY, FOR 1200A PX BREAKERS REPLACEMENT HANDLE, FOR PA/PC/PX BREAKERS -- USE WITH X-6304-34 .. - -- USE WITH X-6304-34 USE WITH X-6304-34 NEUTRAL SENSOR ONLY, FOR 1400-1600A BREAKERS - - ,.,, om: -Br ! Ill. 12-9-99 (CHI) X--9304-141 1HRU -143 MlDED; (,\-11) X-a:504-35 lHRII -311 MCMD TO SHT 3 OF 3 [eotl79] KAR DII 1-17-00 (A-4,IH,.0-4.D-4) SER'IICE PN!IS 335241, 33532S-3353211 'IOIDED (81104) -DP 3-13-00 (,\-11) X--9304-145 HlDED [81!583) KllH DR 8-1-00 (A--8) X--9304-147 HlDED (82727) IIJK Rf.'IISl0N BLOCK lllllCATES Rf.'IISl0N LE.'IEL OF llRAWIG NOT PART Rf.VISKlH. SEE PART RE'IISIOII LE.'1EL BEi-iND PART NUMBER RlR CURRENT PART RE'IISION LEVEL. D . :·.:~. ', .._ C Q- I ;.. NOTBJNLESS OTHERWISE SPECIFIED, ALL BREAKERS TO BE SUPPLIED WITH LOAD AND LINE TERMINALS SUITABLE FOR CURRENT RATING OF THE BREAKER. FOR BREAKER DIMS SEE ADV-5912 ALL 3 POLE BREAKERS MUST BE MARKED: "UL LISTED FOR USE ON SINGLE, AND TWO PHASE APPLICATIONs". l.l&mCffl.....:SPlal'D-SPECTRUM• e 1.1---.. -.....__ ~·=~.s.A. J00d:: .11e MDLD:I:: 1/% JOCZ_.. 9.IJlfitlCEfN!H -=~1.-==~~-~--... ~:I: 71MJC, lll.t.aftSOfll9a ....... ,., ..... ... lfffltNJU om: BREAKER, CIRCUIT -JBM 3--28-91 :,,;,u NONE 1c:M• X113041l.DWG 1-2-3 -JS +-30-91 PUmED 1----EB 9-9-92 X 6304 s DG - 0 0 0 N ~ ,_ (I) .a 0 0 0 C .oo -~-:_. - hall ,ned 'IES, work )ned