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1954 KELLOGG AVE; ; CB004925; Permit
. . ' City of Carlsbad 1635 Faraday Av Carlsbc}.d, CA 92008 01/02/2001 Electrical Permit Permit No:CB004925 Building Inspection Request Line (760) 602-2725 Job Address: Permit Type: 1954 KELLOGG AV CBAD ELEC Status: ISSUED 12/28/2000 RMA 01/02/2001 01/02/2001 Parcel No: 2120920200 Lot#: 0 Applied: Entered By: Reference #: Plan Approved: Issued: Project Title: HERITAGE MEPIA-400 AMP/3 PHS Inspect Area: SUB-PANEL FOR 1 MIEHLE PRESS INSTALLATION Applicant: INK ELECTRIC INC 3930 AQUA DULCE SPRING VALLEY, CA 92077 619-660-0238 Total Fees: $410.'oo Electric Issue Fee Single Phase per AMP Three Phase per AMP Three Phase 480 Per AMP Remodel/Alteration per AMP Remodel Fee Temporary Service Fee Test Meter Fee Other Electrical Fees TOTAL PERMIT FEES Owner: PARKS FAMILY L L C 7864 01/02/01 6354 CORTE DEL ABETO #B CARLSBAD CA 92009 Total Payments To Date: $0.00 Balance Due: 0 0 400 0 FINAL APPROVAL Date: 2/~/4 J 'Clearance: $10.00 $0.00 $0.00 $400.00 $0.00 $0.00 $0.00 $0.00 $0.00 $410.00 0002 01 CGF= $410.00 NOTICE: Please take NOTICE that approval·of your project includes the "Imposition" of fees, dedications, reservations, or other exactions hereafter collectively referred to as "fees/exactions." You have 90 days from the date this permit was issued to protest imposition of these fees/exactions. If you protest them, you must follow the protest procedures set forth in Government·Code Sectipn 66020(a), arid file the protest and any other required information with the City Manager for processing in accordance with Carlsbad Municipal Code Section 3.32.030. Failure to timely follow that procedure will bar any subsequent legal action to attack, review, set aside, void, or annul their imposition. You are hereby FURTHER NOTIFIED that your right to protest the specified fees/exactions DOES NOT APPLY to water and sewer connection fees and capactiy changes, nor planning, zoning, grading or other similar application processing or service fees in connection with this project NOR DOES IT APPLY to any fees/exactions of which vou have previously been aiven a NOTICE similar to this, or as to which the statute of limitations has previously otherwise expired. 02 FOR OFFICE USE ONLY PERMIT APPLICATION PLAN CHECK NO. C.i-oo ffrJ_s CITY OF CARLSBAD BUILDING DEPARTMENT 1635 Faradc;iy Ave., Carlsbad, CA 92008 EST. VAL. __________ _ Plan Ck. Deposit _____ ,.....,. __ _ Validated Byr"~-£,#- Date ,/£./4!/~P Legal Description Lot No. Subdivision Name/Number Unit No. Phase No. Total # of units Assessor's Parcel # / Existing Use • ( ':looA 2..nrq,00 ~I. ff fi,.c GQ1J\f'M~M.1s Fax# Name · Address City · State/Zip Telephone# 3·~::r2t:f~~i-~g~114§ij~iri~~~vif~i°~~9~nttt:::;·,~e -, , ii--~,· '1e·1c;'-~ &·tti/~L?of-11 Name · Address · City State/Zij:f.. Telephone# r~_;;:_1_;11~9°!~EI\T.Yi<1w'NE~:i,·i°·-'.'.:;"·: ,e.·.c,·coe?.e .,.,;t', .::-., :;, ~ '.:: ... : ,\·. ·, •. ' •. ,,, .. ,f,11.:>t:: ·k~ ~--. .,..,~~ Ll.:-:-t~S-7) Name Address City State/Zip Telephone# (Sec; 7031.5 'Business and Professions Code: Any City or County which requires a permit to construct, alter, improve, demolish or repair any structure, prior to its issuance, also requires the applicant for such permit to file a signed statement that he is licensed pursuant to the provisions of the Contractor's License Law (Chapter 9, commending with Section 7000 of Division 3 of the Business and Professions Code) or that he is exempt therefrom, and the basis for the alleged exemption. Any v~olatio~ $.ilction 7031.5 by any applicant for a permit subjects the applicant to a civil penalty of not more than five hundred dollars ($500)). :r:t-1K E{ec.,,wc . t-rRl../5 »l!C±:h A-vG: ke,Ma-0 6:ctV:e e,.,A. <ezr::t-<e'-IY.-ttoN Name · Address · · City State/Zip Telephone# State License# 3f?'[fO')z./ License Class ~JO City Business License# 253d-QD Designer Name · Address City State/Zip Telephone State License # _________ _ ,ji · :.:'-WQRKE~s.•.;coMPJ:f,IS-A nort· §;, · ,;· r:::-:::.;.-;-':°:;../i.':~~ ::' .. f .. J/.;,;'5.:.',.'i :/:,~,-;j .~:;.',\}1.' ~ ~::::~;;. f_.:.;:c,-,:~.'-.:· :: ;·:, Workers' Compensation Declaration: I hereby affirm under penalty of perjury one of the following declarations: 0 I have and will maintain a certificate of consent to self-insure for workers' compensation as provided by Section 3700 of the Labor Code, for the performance of the work for which this permit is issueil. 171 I have 11nd will maintain workers' compensation, as required by Section 3700 of the Labor Code, for the performance of the work for which this permit is ~ued. My worker's compensation insurance carrier and policy number are: Insurance Company , • )WU~ + . Policy No, · 1 ?:,lo 4 J (o 0,5 Expiration Date 2,.-1 -0 l (THIS SECTION NEED NO BE COMPLETED IF THE PERMIT I FOR ONE HUNDRED DOLLARS ($1001 OR LESS) 0 CERTIFICATE OF EXEMPTION: I certify that in the performance.of the work for which this permit is issued, I shall not employ any person in any manner so as to become subject to the Workers' Compensation Laws. of California. WARNING: 77'. <:(;i;>WNEF(;Bl!I.LDE~--Q~Q~.!IAT)Qr,I ·: .. t~\ ·:·Li ;-:,;:;I :i:2::, ·,_;,:.!,:'.;~; ~{ .. ":it:-,t~::::1.::,\Y I hereby affirm that I am exempt from the Contractor's License Law for the following reason: 0 I, as owner of the property or my employees with wages as their sole compensation, will do the work and the structure is not intended or offered for sale (Sec. 7044, Business and Professions Code: The Contractor's License Law does not apply to an-owner of property who builds or improves thereon, and who does such work himself or through his own employees, provided that such improvement~ are not·intended or offered for sale, If, however, the building or improvement is sold within one year of completion, the owner-builder will hive the burden of proving that he did not build or improve for the purpose of sale). 0 I, as owner of the property, am exclusively contracting with licensed contractors to construct the project (Sec. 7044, Business and Professions Code: The Contractor's License Law does not apply to an owner of property who builds or improves thereon, and contracts for such projects with contractor(s) licensed pursuant to the Contractor's License _Law). 0 I am exempt under Section ______ Business and-Professions Code for this reason: ·1. I personally plan to provide the major labor and materials for construction-of the proposed property improvement. 0 YES ONO 2. I (have / have not) signed an application for a building permit for the proposed work. 3. I have contracted _with the following person (firm) to provide the proposed construction (include name / address / phone number / contractors license number): 4. I plan to provide portions of the work, but I have hired·the following person to coordinate, supervise and provide the major work (include name / address / phone number /'contractors license number): __________________ -"---------------------------- 5. I will provide some of the work, but I have contracted (hired) the following persons to provide the work indicated (include name / address / phone number / type of work): ___________________________________________ --''-------------- Is the applicant or future building occupant required to submit a business plan, acutely hazardous materials registration form or risk management and prevention program under Sections 25505, .25533 or 25534 of the Presley-Tanner Hazardous Substance Account Act? 0 YES O NO Is the applicant or future building occupant required to obtain a permit from the air pollution control district or air quality management district? D YES O NO Is the facility to be constructed within 1,000 feet of the outer boundary of a school.site? 0 YES O NO IF ANY OF THE ANSWERS ARE YES, A FINAL CERTIFICATE OF OCCUPANCY MAY NOT BE ISSUED UNLESS THE APPLICANT HAS MET OR IS MEETING THE REQUIREMENTS OF THE OFFICE OF EMERGENCY SERVICES AND THE AIR POLLUTION CONTROL DISTRICT. -~ ' : ' I hereby affirm that there is a construction lending agency for the performance of the work for which this permit is issued (Sec. 3097(i) Civil Code). LENDER'S NAME ________________ _ ~,;,; ,~''AfW~lCAN:t -~~RT.if~C:A 'riQl\i;'::,, ;:' I certify that I have read the application and state that the above information is correct and that the information on the plans is accurate. I agree to comply with all City ordinances and State laws relating to building construction. I liereby authorize representatives of the Citt of Carlsbad to enter upon the above mentioned property for inspection purposes. I A~SO AGREE TO SAVE, INDEMNIFY AND KEEP HARMLESS THE CITY OF CARLSBAD AGAINST ALL LIABILITIES, JUDGMENTS, COSTS AND EXPENSES WHICH MAY IN ANY WAY ACCRUE AGAINST SAID CITY IN CONSEQUENCE OF THE GRANTING OF THIS PERMIT. OSHA: An OSHA permit is required for excavations over 5'0* deep and demolition or construction of structures over 3 stories in height. EXPIRATION: Every permit issued by the building fficial under the provisions of this .Code shall expire by limitation and become null and void if the building or work authorized by such permit is not comm withi 180 days from the date of. such permit or if the building or work authorized by such permit is suspended or abandoned at any time after the wo · d of 18 · lion 106.4.4 Uniform Building Code). ! / ,,__-_ ~ DATE /{).--a/? /o[) / I WHITE: File YELLOW: Applicant· PINK: Finance City of Carlsbad Bldg inspection Request For: 07/,1-212001 Permit# CB004925 Inspector Assignment: TP --- Title: HERITAGE MEDIA-400 AMP/3 PHS Description: SUB-PANEL FOR 1 MIEHLE PRESS INSTALLATION Type:ELEC Sub Type: Job Address: 1954 KELLOGG AV Suite: Lot 0 Location: APPLICANT INK ELECTRIC INC Owner: PARKS FAMILY L L C Remarks: PERMIT EXPIRED 7/8/2001 Total Time: ..---------- CD Description Act Comments Phone: Inspector: £2__ Requested By: CHRISTINE Entered By: CHRISTINE 39 Final Electrical ~___.__ _________ _ Associated PCRs Inspection History Date Description 01/03/2001 34 Rough Electric 01/03/2001 39 Final Electrical Act lnsp Comments · AP TP SUB PNLS, DISCOS, TRANS -SEE CALL SLIP WC TP City of Carlsbad Bldg Inspection Request For: 1/3/2001 Permit# CB004925 Inspector Assignment: Title: HERITAGE MEDIA-400 AMP/3 PHS Description: SUB-PANEL FOR 1 MIEHLE PRESS INSTALLATION Type:ELEC Sub Type: Job Address: 1954 KELLOGG AV Suite: Lot 0 Location: APPLICANT INK .ELECTRIC INC Owner: DAil Y RAYMOND P.&CARMEN R Remarks: CELL 619/954-6185 Total Time: CD Descr:iption Act Comments Phone: 6196441684 Inspector: 4 Requested By: SHAWN BARBER Entered. By: CHRISTINE 39 Fjnal Electrical /,UC,,,,-___________________________________ _ 3.!L._ _______ AP Associated PCRs Inspection History Date Description Act lnsp Comments (_ l 1-. • I® .. ,;.. ~ ... 1 • :fG r ~ r-:::::-i' ~ C""' ·r rt',.,. f' ,--\ ,.-~-~ I-d \_ = "''---=· ~ ~~ ~: ·--~·~-,, ___ ! ~ ~ncorpora,~ _ Independent Testing & Engineering Services for Energy Systems February 2, 2001 City of Carlsbad Building Inspection Department 1635 Faraday Ave. Carlsbad, California 92008 Attention: Mr. Pat Kelly San Diego Service Center 9835 CARROLL CENTER RD . SUITE 103 SAN DIEGO, CA 92126-6507 (858) 695-9551 FAX (858) 695-0861 Subject: Equipment. Labeling !:valuation of a Heidleberg Press located at Heritage Me~f95'MK'iJllrQ§)Av1en:t1le~ Carlsbad, CA 92008. eti Reference No.: 221-5989 Dear Mr. Kelly: This letter is to advise you that Electro-Test, Inc. (ETI) has been retained to perform an equipment labeling evaluation on the following equipment located at Heritage Media: Type Mfg. Model No. Serial No. Rating Printing Press Heidleberg 102 ZP, Free Dupra HD102ZPS12206 380 VAC, 53 amps, 3 phase, 50 Hz. We visited the jobsite on February 1, 2001 to visually examine the equipment and found it to be generally in conformance with applicable electrical standards with the following exceptions: 1. The equipment contains fuses and motor overcurrent units that are not listed by a NRTL and are to be replaced. 2. Disconnect power and fuse replacement signs are missing. 3. The motor overload unit for one motor is slightly oversized. 4. The short circuit protection for one motor is oversized and the protection for two fractional horsepower motors is oversized. 5. Two, control panel covers require bonding jumpers. 6. One, EMO buUon requires a yellow background. When the above discrepancies have been correc;ted, we will submit a final report for your review and approval. .. ' .. )I ETI requires power to the equipment so that we may complete our testing with the equipment under normal, full load operating conditions. The power circuit conductors and motor circuit conductors and motors passed insulation resistance testing. If you have any questions, or if we can bs of further service, please give either Leif Hoagberg or myself a call at (619) 695-9551. Best regards, ELECTRO-TEST, INC. S)o->14.J~ Don Weber Senior Compliance Engineer Copy: Ms. Deborah Sherwood · -Heritage Media San Diego Service Center 9835 CARROLL CENTER RD. SUITE 103 SAN DIEGO, CA 92126-6507 Independent Testing & Engineering Services for Energy Systems March 21, 2001 City of Carlsbad Building Inspection Department 1635 Faraday Ave. Carlsbad, California 92008 Attention: Mr. Kelly (858) 695-9551 FAX (858) 695-0861 ·Subject: Equipment Labeling Evaluation Final Report of a Heidleberg Press located at Heritage Media, 1954 Kellogg Avenue, Carlsbad, CA 92008 eti Reference No.: 221-5989 Dear Mr. Pat Kelly: Enclosed please find a copy of the final report as prepared by Electro-Test, Inc. (ETI) Compliance Engineer, Mr. Don Weber. The equipment evaluated iii this report has been inspected and tested for general compliance with applicable codes and standards with regard to general electrical safety. Details of this evaluation are provided in this report. Should this report be approved, please sign and date the report cover sheet in the space provided and return a signed copy in the enclosed envelope. If you have any questions., or if we can be of further service, please do not hesitate calling m~ at (619) 695-9551. Sincerely, ELECTRO-TEST, INC. Leif Hoegberg Area Manager LH I I I I. I I I I I I I I I I I I I I I ,t, r CLIENT Heritage Media 1954 Kellogg Avenue Carlsbad, CA 92008 INSPECTION AUTHORITY MR. PAT KELLY City of Carlsbad Building Inspection Department 1635 Faraday Ave. Carlsbad, California 92008 eti Reference No.: 221-5989 Submitted By: Date: March 21, 2001 Don Weber Sr. Compliance Engineer \ Le, ~=r.:2__~ ~~ Area Manager I .. I TABLE OF CONTENTS I PAGE I 1.0 PURPOSE 1 2.0 SUMMARY 1 I 3.0' GEN!=RAL CONDITIONS OF ACCEPTANCE 1 I 4.0 REFERENCED ELECTRICAL STANDARDS 2 EQUIPMENT INSPECTED 5.0 2 I 6.0 INSPECTION AND FIELD TESTING PROCEDURES 2 I 0 Component Inspection 0 · Visual Inspection 0 Grounding I ·o Guarding of Live Parts 0 Field Testing I 7.0 EQUIPMENT EVALUATION 4 0 System Description I b Overcurrent Protection 0 Wiring I 0 Installation & Equipment Discrepancies 8.0 TEST EQUIPMENT 8 I APPENDIX I A EQUIPMENT PHOTOGRAPHS A1 -A3 I B. E!-ECTRICAL DRAWINGS 81 -810 I C. REFERENCES C1 -C10 0 UL-508, TEMPERATURE RISE TABLE 43.1 I. 0 NFPA-79 REFERENCE$ D . TEST DATA SHEETS D . 1 I I I I I I -I I I I I I I I I I I I I I 1.0 PURPOSE The-purpose of these inspections and tests is to provide assurance that custom or non-certified equipment meets the requirements of the appropriate codes, safety orders and industry standards. These tests are normally required by local building inspection agencies when equipment has not been certified by a Nationally Recognized Testing Laboratory (NRTl) or other recognized testing agencies. These inspections address only the electrical system on the subject equipment. · 2.0 SUMMARY -This project was initiated at the request of Ms. Deborah Sherwood of Heritage Media. Inspection of the equipment was performed between February 1, 2001 and March 14, 2001 by Mr. Don Weber of Electro-Test, Inc. Some electrical discrepancies were observed as described in Section 7.0 for each piece of equipment. All discrepancies were corrected. Field measurements were taken by ETI as detailed in Section 6.0. These measurements were withjn manufacturer's specifications. We consider this equipment to be in compliance with electrical codes and standards listed in Section 4.0, pursuant to the conditions of acceptance described in Section 3.0. Note that final approval is under the jurisdiction of the City of Carlsbad. 3.0 GENERAL CONDITIONS OF ACCEPTANCE In the event of modifications resulting in a change in the materials, manufacturing methods, loading or environment that would affect the use of the accepted product under the provisions of the noted electrical standards, this acceptance will be considered automatically canceled. The applicant will be required to request re-examination of this product to determine acceptability. eti's acceptance of the equipment referenced in Section 5.0 does not assume or discharge the responsibility of the equipment manufacturer, installer or other relevant parties. Equipment evaluation i's based upon adherence to sound engineering practices, and upon compliance with the specific sections quoted from the electrical standards referenced in Section 4.0 of this report. This acceptance applies to the electrical circuits and components only, as referenced in this report. Unless noted otherwise, it specifically excludes examination for suitability of use for equipment involving toxic or corrosive gases, steam and locations defined as hazardous by the National Electrical Code (NEC®). ETI. Reference No. 221-5989 Page 1 I I I I I I I I I I I 1. I 1· I I I I I 4.0 REFERENCED ELl:CTRICAL STANDARD 4 .. 1 ANSI/UL-508, Industrial Control Equipment, 17TH Edition, Revisions through July 16, 1999. 4.2 UL-508A, Outline Investigation for Industrial Control Panels, October 12, 1993. 4.3 ANSI/NFPA-79, Electrical Standard for Industrial Machinery, 1997. 4.4 ANSI/NFPA-70, National Electrical Code (NEC®), 1996. 5.0 EQUIPMENT INSPECTED Type Mfg. Model No. Serial No. Rating Label No. Printing Press Heidleberg 102 ZP,. Free Dupra HD102ZPS12206 380 VAC, 53 amps, 3 phase, 50 Hz. M223413 6.0 INSPECTION AND FIELD TESTING PROCEDURES 6.1 Component Inspection The following major power components were verified to be listed by a Nationally Recognized Test Laboratory (NRTL) or were evaluated to a NRTL Standard (see Section 7.0): 0 Circuit breakers 0 Indicating lights 0 Fuses 0 Cables 0 Fuse blocks 0 Disconnect 0 Terminal blocks switches 0 Switches 0 Industrial control 0 Pushbuttons panels 0 Relays 0 Industrial control 0 Wiring enclosures 0 Receptacles ETI Reference No. 221-5989 Page2 I I I I I I I I I I I I I I I I I _I, I 6.2 6.3 6.4 Visual Inspection The equipment was visually inspected with particular attention to the following areas: o Use of "approved" components o Properly sized overcurrent protection o Wiring ampacity o Grounding o NEC wiring methods o Guarding of live parts o Damaged6ompone~s o General engi'neering practices Grounding Exposed, non-current carrying parts of the equipment were verified (electrically and visually) to be effectively grounded. Ref. NEC Article 250. Guarding of Live Parts All internal components were enclosed in a grounded, screw closed, metal enclosure, and were effectively guarded per NEC Article 110-17. 6.5 Overcurrent Protection Overcurrent protection installed in this equipment was evaluated for compliance with the applicable codes and standards referenced in Section 4.0. Protective devices were verified to be of the proper size and rating, and of a type suitable for branch circuit applications where required. 6.6 Internal Wiring Internal wiring and wiring methods were evaluated for compliance with the applicable codes and standards referenced in Section 4.0. Wiring was verified to be properly sized and rated, with a temperature rating suitable for the installed application. ETI Reference No. 221-5989 Page 3 I I I I I I I I I I I I I I I I ,I I I 6.7 Field Testing 6. 7.1 Current and Voltage Measurements The input currents and voltages were measured to verify that the equipment is operating within its ratings under full load normal operating conditions. Results of these tests are identified in Appendix D. 6.7.2 Temperature Rise rest Under conditions of normal ·full load operation, temperature rise testing was performed on the enclosure surfaces and the interior components to verify that their temperature rise was within the maximum temperature rise noted in UL-508, Table 43.1. Results of these tests are identified in Appendix D. 6. 7.3 Insulation Resistance Test The power conductors on the load side of the equipment mounted service disconnect were tested for .insulation resistance by applying 1 ooo VDC line to ground for 60 seconds. The motors and their supply conductors were tested for insulation resistance by-applying 1000 VDC to ground for 60 seconds on the load side of the motor controller. Results of these tests are identified in Appendix D. 7.0 EQUIPMENT EVALUATION 7.1 System Description This equipment is used for printing the inside of books. The equipment is installed indoors in an ordinary (non-hazardous) location, and has been evaluated for use in this location qhly. 7.2 Grounding Exposed, non-current carrying· parts of the equipment were verified (electrically and: visually) to be effectively grounded per the applicable provisions of NEC Article 250. ETI Reference No. 221-5989 Page 4 I I I I I I I I I I I ·I I I I I I I I 7.3 Guarding of Live Parts All internal components were inspected for installation in a suitable enclosure and were effectively guarded per NEC Article 110-17. 7.4 Overcurrent Protection This equipment is protected by a remote 100 amp, 600 volt fused disconnect switch with three, 80 amp, 600 volt, 200 kAIC rated fuses. 7.5 · Wiring This equipment is supplied with 3, #2 AWG, 600 volt THHN, THWN, MTW type wiring. Internal power wiring is #14 AWG or larger. 7.6 Discrepancies and Corrections 7.6.1 Components not listed by an approved independent testing agency. Equipment and components are to be listed by a Nationally Recognized Testing Laboratory (NRTL). The fuses (6 sets) and motor overload units (10) installed in this equipment were not listed by a NRTL. Correction: These components were replaced with listed components that are properly sized and rated. Reference: NEC Article 110-2 7.6.2 Warning Marking Required The electrical control enclosures on this equipment were not provided with a cautionary marking warning of internal hazardous voltages. Correction: ThE? following sigh has been added to the front of each cover or door that access electrical components: ETI Reference No. 221-5989 Page 5 I ·1 I I I I I I I I I I I I I I I I I " ' Reference: NFPA 79, Subclause 4.5 NEC®, Section 110-3(a)(-8) 7.6.3 Fuse replacement sign requir~d. Equipment containing fuses are required to have fuse replacement markings. This equipment does not contain the required markings. Correction: Option A Add the following sign adjacent to any fuses inside the equipment: Option B. Add a fuse replacement table on the inside of the enclosure where pla'inly visible that identifies the fuse designation, ampere rating and fuse type. Both of the above options were used. Reference: UL-508A, paragraphs 13.3. 7.6.4 Control panel covers not bonded to the equipment ground. Bonding of electrical equipment is required to assure electrical continuity and the ability to conduct safely any fault current likely to · -be imposed. When the control ·panel cover on the feeder operators station is removed, all ground continuity is lost. The delivery control panel is hinged but the hinges cannot be relied upon, with time, to conduct safely any fault current likely to be imposed on them. Correction: Bonding jumpers have been added between the covers and the equipment ground. Reference: UL 508A, Paragraph 6A.1 NFPA 79, Sut;>clause(s) 19.3, 19.6 NEC®, Sections 250-51, 250-75 7.6.5· Emergency Off (EMO) button with wrong background color. EMO buttons are to have a yellow background. The EMO button on the delivery control panel did not have the required background color. ETI Reference No. 221-5989 Page6 I I I I I I I I I I I I I I I I I. I I Correction: A yellow background has been added behind this . EMO buttons. Reference: NFPA-79, Section 13.2.3 7.6.6 Oversized motor overcurrent protection. Motors are to have overcurrent protection that is no more than 115% of the motor nameplate full load current rating. The motor overcurrent protection for the Suction Pt1mp Motor (m19 on the electrical drawings) has a trip range of 2.4 to 4 amps. The motor has a nameplate full load current rating of 1.9 amps and the maximum overcurrent protection is 115% of this value or 2.18 amps. This unit is not listed by a NRTL Correction: · The motor overcurrent device was replaced with a listed device with a trip range of 1.5 to 2.~ and set at 2.1. Reference: NEC Article 430-32 NFPA-79, Section 8.6 7.6.7 Motor short circuit protection toq large. The 35 amp fuses providing short circuit protection for the compressor motor (m3 on the electrical drawings) were too large to provide the required protection. In addition, motors m19 and m22 did not have the required protection. Correction: The 35 amp fuses were replaced with listed 25 amp fuses. Listed15 amp fuses were added to provided for group · protection of m19 and m22. Refference: UL-508A, Secti.on 11 NFPA-79, Section 8.5 NEC Article 430-52 and 430-53 7.6.8 Supply conductors not properly terminated. Incoming supply conductors ar:e to be terminated at the disconnecting means with no connection to terminal blocks or other devices ahead of the' disconnecting means. The supply conductors · were terminated at the equipment input terminal block that has exposed terminals. Correction: Since the input conductors are too short to route directly to the main disconnect switch, a cover has been added ETI Reference No. 221-5989 Page 7 I I I I I I I I I ·1· I I I I I I I I I ·- 8.0 over the exposed terminals on the terminal block and the following sign has been added to the cover: "WARNING. This terminal block remains energized when the machine disconnect switch is open. Power to this terminal block can be removed by opening the disconnect switch mounted on the wall." Reference: NFPA-79, paragraph 7.6 Inspection Dates: All equipment discrepancies identified during the evaluation were reported on February 1, 2001. Verification Dates: All equipment corrective actions were verified to be · completed and meet the workmanship requirements of the applicable standards on March 15, 2001. TEST EQUIPMENT 8.1 One (1) AVO International Insulation Resistance Tester Catalog No. BM400/2 eti Asset No. 22-01097 Calibration Date: 2/01 8.2 One (1) Flt.,ike 87, True RMS Multimeter eti Asset No. 20-00829 Calibration Date 2/01 8.3 One (1) Fluke 87, True RMS_ Multimeter eti Asset No. 24-00459 Calibration Date 2/01 8.4 One (1) Fluke AC Current Probe eti Asset No. 20-00563 Calibration Date PCNR 8.5 One (1) AEMC Split Core Current Transformer eti Asset No. 24-00369 Calibration Date: PCNR 8.6 One (1) Raytek Infrared Thermometer eti Asset No. 22-1116 Calibration Date: 2/00 ETI Reference No. 221-5989 Page 8 I I I I I I I I ·I I I I I I I I I 1·· I APPENDIXA . . EQUIPMENT PHOTOGRAPHS I I I I I I I I I I I I I I I I I I I Hetitage Media ETI Reference No. 221-5989 Heidleberg Printing Press I I I I I I 1· I I I I I I I I I I I I Hetitage Media ETI Reference No. 221-5989 Heidleberg Printing Press ,-.. _,,· -;'(1 '·',,, ~ . ..~~ ,,' .. ,•,,, <', ' ;'' . ', ~',, .". : /, ':. ', '' .''.:,. ; '' : ,: -' ~ ~ -, -' 'I?,-,,, ·-·" I I I I I I I I I I I I I I I I I I I Hetitage Media ETI Reference No. 221-5989 Heidleberg Printing Press I I I I I I I I I I ·1 I I I I ·I I I I .. • -· . APPENDIXB ELECTRICAL DRAWINGS ------~-~~ ~· ·------V l \~l\l"....._ --··---·-·--·-,.-: 1,, .. ~-"'. ----· .. ··--------.., I I . .. I_- ------------H" . 1-w· I I I ~ s· ~ I I L o1 IY•ow, swilth 1SO/:t Ji...'441" ()JJ>ol/ R' IS' U- C~j r ' ; : A 1 [] I :: St..----~ Mpl------6--l /lif Pu f-.: J;>q v .-~¢ C~ ·c-;,. uowl ~.d I~~¢ windnv lwrmor,lal ~¢ \ . ' c,penatmg ~ ~<:r .... ., . II. A,/1,ff e19 ¾J .It. ~1-4-"' I ~~~~ ,_,., ____ _ I c1.A ~v t:7,/t.1<2 Jf'()// C:,,1)/ /4W ,. -r---·. . 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OJ I ,: i i ~-c~ ' ~ p:: -a;~§ 1 ·-~ t ~-~ -s "' I I-a ~a ,.. -s I . . ~ I -§ 0 -... .; ... u a-I 't,.. ~ a, ,: , .... . ,. -I t .. l I -5 _,... 0 I -s -g I· -;;f. 0 I -~ Q I ·-.:i -s I -§ I -g -B I -s I -~ -s I -.i:S -~ I Q ~ ~ I ~ -g ; ---~ § i-.. ~ I ?I . I · ii 'rJ z l .. . E ,, ;: I l '. l i ' j l I I I I ! I I I. ' i i I I I I i I I I I ' l ' 11 i I I ; . .,; : i I If I~ i J I I I I il, ,~. I ,.:: l 1 . ~I z I : , ~ I I "] i I I I I ! ! I : . : r I j • i • I ! I ' I • i lf h I ·, I I I I APPENDIXC I REFERENCES I I . -. I I I I I I I I I I I . i I I 84 .' INDUS'TRIAL CONTROL EOWPMENF -UL-sos JULY 16, 1999 I Table 43.1 I Maximum temperature. rises I Table 43.1 revised July 16; 1999 llllteriaJs and components ·c "F I 1. Knife-switch blades and contact jaws 30 54 :2. Fuse clip when 1esmd with a. dummy fuse that represents a fuse intendeq to 30 54 provide branch circuit pratactlan I . -3 • Fuse clip when 1esmd with a fuse inten(jed to pr"9iricte branch cil'Cl.lit • 85 153 protadlon0 4. Rubber-or 1hermopfasllc-insulated condUCIDrS a a I 5. Field--wi!ing illnninalsc,k,i I Equipment" Jl!arked 60"C or 60175°C supply wires · 50 90 Equipment marked 75°C supply wires 65 117 6. Buses and ccni1edlng straps or barsd I I I . 7. Contacts . Solid and built-up silver, $11Ver alloy, and slhter faced e e AU other metals-65 117 a. lnsµlatian systems I Class 105 insulation sys1smf Thermcx:ouple method es· 117 Rasisl:ance method 85 126 I Class 1 OS(A) insulation systems on sjngle--layer series coil with exposed 90 162 surfaces either uninsulated or enameled, thennocauple. method Class 120(E) insulation systemf,r Thermocouple. method 75 135 I Resis1ance-me1hod GI~ 130(9) insulation systemsf,r 95 1'71 Thermocauple method 85 153 I Resistance method 95. 171 Class 155{F) lnsulatiQn systemsf;r Thermoco"!ple method 95 171 Resistance method 115 207 I Class 18Q(H) iffllLllatfon systerilsf,r ~ method 115 207 Resis1anca method 135 243 I c• 200(N) insulation systemf,r Thermocouple method 135 243 Resistance method· 155 279 I Class 220(R) insulation systemsf,r_ l"hQnnocouple me#tad 155 279 Resistance method 175 315 9. Insulating· ~ ·-p p I 10. ·In the issuing air, 1 inch (25.4 mm) ~ the enclosure 175 315 11. On the embedding mlderial of a resistor, .a rheostat, and a wall-mounted 300 540 dimmer with an embedded resistive element I 12. ON the embedding material of a rheostatic dimmer having embedded resistive 350 630 conductors. and arranged for mounting on a switchboard, or in a noncombustible frame .13. On ~re resistor material, thennoccuple method 375 675 I 14. Capacitor g g 15. Power switching semiconduc!Dis m m 16. Printed-wiring boards n n ... .. :-~:-~-:·;: I -==·"' I Table 43.1 Continued on Next Page I I .ii i I ._I~ ~ I ;r;; J~~;:~ I I I I .. I I I ' I J ... ,.1 I ·1 I JULY 16, 1999 1 INDUSTRIAL-CONTROL EQUIPP!IENT -UL 508 Table 43.1 Continued Materials and components I •c "F 17. Acy component or materi~ not specifically. identified in 1 -16 I q q a For insulateq conductors ihe maximum tempera1u~ rlse shall not exceed 1he maximum operating temperature specified for the wire in question minus an assumed ambient (room) tamperatu~ of 40°C (104°F}. b For compounds which ~ been investigated for particular temperatu~ ratings, the maximum temperature rise shall not exceed the temperature raUng minus an assumed ambient of 40°C (104°F}. c The temperature on a wiring terminal or-lug ls measured at the point most likely to be contacted by the insulation of a conductor installed as in actual service. · · · · -· • . d The Omit does not apply to connedions to· a source-of heat. such as I;\ resistor and a current element of an overload relay. 8 T~perature limited by the temperature limitations on 1he material for adjacent parts. See 43.18. There shall be no structural deteriora1ion of the contact assembly, loosening of parts, cracking or ffaking·~f materials, loss of temper of spring,, annealing of pans, or other visible damage. · · f See 43.19 -43.25. g For a capacitor, the ma~cirmJfn temperatl,lre rise is 1he mari<ed temperature limit of 1he capacitor minus an assumed ambient temperature of 40°C {104°F}. 'h Deletsd i When lhe rise is 50°C {90°F} or less and an aluminum bodied connectcr is used or aluminum wire is Intended, the connecti:>r shall be marked AL7CU or AL9CU: when the terminal temperature rise exceeds 50°C and does not exceed 65°C, the conn~ shall be marked Al..9CU. j Deleted - k See-63.3. . . . 1 Toe limit applies only to bus bars and connecting straps used for distribution of power to industrial control devicas. Toe limit does not apply to $ort pieces of copper located within industrial cqntrol devices and used for 1he support of $1iohary contact asse.mblles or factory or field wiring terminations. The maximum temperature rises for 1his type of construction are determined by the temperature limitaUons on the support material. adjacent part material, or 100°c (212°F) temperatul'I! rise on the copper material, whichever is lower. There shall be no structural deterioration of the assembly, loosening of parts, cracking or flaking of material, loss of temper of spring, annealing of parts, or other · visible damage. m The maximum temperature rise on !he case is the maximum case temperature for1he·applied power dissipation recommended by the semiconductor manufacturer' minus an assumed ambient of 40°C (104°F). n The maximum temperature rise of tt,e printed-wiring board is·1he operating temperature of the board minus an . assumed ambient of 40°C (104°F). 0 See63.23. P See Tables 1s.2 and-37.1. q The maximum tempera1Ure rise of any component shall not exceed the temperature limit· of the component mious an assumed ambient temperature of 40°C-(104°F). . . r The insulation system shall meet the requiremen1S of UL 1446, Standard fo.r Systems of Insulating Materials - G~.- B4A 43.12 !=or equipment having a current-element table showing minimum and maximum full-load motor .currents~ the temperature test shall be conducted using the maximum full-load current shown in the table even though that current exceeds the maximum current rating of the equipment. For equipment having a· current-element table showing only tripping. current the test current is to be· 87 percent of the specified maximum tripping current. · · 43.13 For an-auxiliary switch mounted directly to a contactor qr starter, the test current is to correspond to the maximum break current consistent with the switch rating. 43.14 Industrial control equipment is to be te$d with 4 feet ('1.2 m) of wire attached to each field-wiring terminal. For example 8 feet (2.4 m)· of conductor is required when the conductor is connected between two field-wiring terminals. The wire is to be of the small~t size .having an ampacity of at least 125 percent of: . I I I I .I I I I I- I I I I I I I I I I UL SUBJECT*.SOaA 93 • '!2757'!5 asa?30la 9!3 • OCTOBER 12, 1993 INDUSTRIAL CONTROL PANELS -SUBJECf 5GIA :ZS TABLEG GROUNDtNG TERMINAL SIZES ONn:laralt ......... Dnlce Terminal 1DAcaptCopper Rating la CnmltAllacl of COnductor Sin . 1:qa,...,.. .... ...,... AWG (111111:1) 15 14 (2.1) 20 12 (3.3) 30 10 (5.3) -4C) 10 (5.3) ea 10 (5.3) 100 a (8.-4) 200 e (13.31 300 4 (21.2) 400 3 (26.7) 500 2 (33.61 800 1 (42.4) 800 o· (53.5) 1000 2/0 (67.4) 1200 3/0 (85.0) Grounding 6A. 1 An Industrial control panel shall have provision for grounding all ncncurrent carrying metal parlS that ara exp03ed or that are likely to be contacted by persons doong normal operation or adjustment of the equipment and that are likely to become energized. · "6A. 1 IIIICled Odcber12. -,993• 6A.2 An industrial control panel shal be provkied with a means of attachment of a terminal or the equivalent for connecting an equipment grounding conductor. The terminat shall be sized to receive a grounding conductor based on the ~ device ahead of the equipment as specified in Table G. "11A.2added0c:tatMr12.1913- ·ight l,j til!I lNlF.llll!IIERS I.ADmlRlllS II«: CU L) ar os 03:12:oe l!Bl I I I I I I I I I I I I I I I I I I UL SUBJE-CT*SOBA 9~ • 9215795 0587309 17lf • OCTOBER 12. 1993 INPUSTRIAL CONTROL PANELS -SUBJECT 508A 33 TABLE L ,OVERCU"RENT PROTECTION . Co~-Clrcult Wire Size Maximum Pro1ec:tlve AWG (mm2) Device Rating, Amper~ .. 22 (0,32) 3 2D ".52) 5 18 ".82). 7 16 (1,3) 10 14 (2.1) 20. 12 (a3) 25 Conductor Protection 13~2A Conductors used In a control circuit shall be protected ·In accordance with Table Land paragraphs 13.28, 13.3 -13.~, and 13.BA •1a.2A added October 12. 1993" 13.28 The protective device may be eith~r a supplementary or a branch circuit overcurrent protective devic~. "13.2 reloc:atad as 13.28 October 12, i993" 13.3 If a supplementaryfuseholder Is provided, a fuse shall be installed Ira the fuseholder. A marking near the fuseholder shall specify the voltage and current rating of the replacement fuse. The marking shall also indicate the designation of the fuse, but may also include ·o.r equivalent: 13.4 A marking specifying the maximum size fuse to be used shall be provided near a branch circuit fuseholder that will accept a fuse having a higher current rating than that covered in Table L (For example, the marking is required if the panel needs a 20 A fuse because of Table L. but the fuseholder is rated 30 A}. Exception 1: 13.5 If the control Wires do not leave the -panel -as when the start-stop button is on the panel cover, then the motor circu~ branch circuit protective device may serve as the coil control· circuit conductor protection if the rating of the protective device does not exceed that given in Table M. :It by the lll!JEll!IHITEHS IAOOMIDR!Ei 11¥; CU L) e 11ar ~ 03:12:oa 1996 I I 1· ii I I I I I 1.· I I ·1 I I I I \ I I . •, 79-11 .: ... DIAGRAMS, INSTRUCTIONS, A.~D NA..'\lEI'l..ATES 4.3 Instructions'" 4..3.1 Information referring to the installation. sequence of operations, explanation of unique terms, list of recommended spare parts, maint~nance iD;5tz:uctio?5-and adjus~ent ~roce- dures of the machine elecmcal eqwpmcnt shall be furnished. 4..3.2 The installation drawing(s) shall provide information necessary for preliminary machine and control .setup. This in- . eludes information on supply cables, particularly if they are to l:ie supplied by the end user; the size and purpose of any cable duct,. raceway, or wireway that must be supplied by the end user; and the amount of space required to mount-and main- tain the machine and its electrical equipment. 4..3.3 The description of the sequence of operations is re- quired for electrical equipment . comprising several inter- related functions. Where the machine can perfo~ several sequences, the description of operation shall C.'1':plain each of them and their interrelatii:mship. Information shall be given that is necessary for the understanding of the electrical oper- ation in conjunction with the mechanic:u, hydraulic, or pneu- matic operation of the machi~e. "Where the sequence of operations is program controlled, the information on pro- gramming the system for operation, maintenance, and repair shall be· prO\ided. A block diagram shall be permitted to be used to facilitate the understanding of the sequem;e _of opera- tions. Toe qlock diagram shows the electrical equipment to- gether with its fuI?,ctional interrelationships by the use of svmbols or blocks without necessarily showing all interconnec- tions. References to the appropri~te electrical diagram(s) shall be included on the block diagram. · 4.3.4 Toe parts list shall itemize recommended electrical spare parts together with the necessary data for ordex:ing re- placements. 4.3.5 j\faintenance and service instri.lctions shall include: -Information necessary for calibrating and adjusting com- ponents, devices, and subassemblies. · -Operation instrt1ctions, including all information neces- sary to describe initial conditions and operations of the com- plete ~em. -Troubleshootjng information and suggestions for locat- ing and replacing faulty components, suggested preventative maintenance schedules, and related data. · 4.4 Markings Nameplates, markings, and identification plates shall be of suf:. fi.cient durability to withstand the emironment involved. 4.5 Warning marking - 4.5.1 A warning marking shall be provided_ adjacent to the disconnect operating bandle(s) where the disconne_~t(s) that is interlocked with the enclosure door does not deenergize all exposed live parts when the disconneet(s) is in the ,.open (off)" position. 4.5.2 Where· an at~en~ plug is used as the disconnecting . means, a warning marking shall be attached to the control en- closure door or cover indicating that power shall be discon- nected from the ·equipment before the enclosure is opened. 4.5..3 Where the disconnecting means is remote from the control enclosure, a warning marking shall be attached to the enclosure door or cover indicating t;b.at the power shall be dis- connected from: the equipment before·. the enclosure is opened anq. that the enclosure shall be closed before the . power is restored. · · 4.6 Machine xnarki:qg The machine shall be marked with the builder's name, trade- mark, or other identification symboL · · 4. 7 Machine nameplate data 4.7.1 A penn~ent nameplate listing the machine serial number, supply volt.age, phase, frequency, full-load current. ampere rating of'the largest motor or foad, ~hart-circuit inter- ruptin~ capacity of the machine overcurrent protective device where furnished as part of the equipment. and the elecnical <;lia.gnµn number(s) or the number of the inde.'I': to the electri- cal diagrams (bill of material) shall be attached to the control equipmen~ eni;:lo~re or machine where plainly'\isible after in- stallation. "Where more than one incoming supply circuit is to be provided, the nameplate shall state the above information for each circuit. E."'ception: iVJzm only a single motor or motor controller is used, the motor nameplate shall be permitted to serve as the electrical equipment nameplate where it is plainl)' visible. 4.7.2 The full-load current shown on the nameplate shall not be less than the full-load currents for all motors and other equipment th:it can be in operation at the same time under normal conditions of use. Where unusual loads or duty cycles require oversized conductors, the required capacity shall be included in the full-load current specified on the nameplate. 4.7,3 Where overcurrent protection is provided in accor- dance with 8.2, the machine shall be marked "'overCUITent protection provided at machine supply terminals." A separate nameplate shall be pennitt:d to be 1:15ed for this-purpose. . 4.~ Equipment marking and identification 4.8.1 Where equipment is removed·from its original enclo- sure. or is so placed that the manufacturer's idenrifica~on plate is not easily read, an additional identification plate shall be attached to the machine or enclosure. . 4.8.2 'Where a motor nameplate or connection diagram pl:ite is not \"isible, additional identification shall be provided where it can be easily read. · 4.~ • .!S Nameplates, identification plates, or warning markings shall not be removed from the equipment. · 4:8.4 All control panel devices and components shall be pl~ly identified with the same designation as shown on the diagram(s). This identification shall be adjacent to (not on) the device or coinpcnent. Exception No. 1: yV/iem the size qr location of the rJmices makes indi- vidwl identification impractical, group identification sho,JJ. be used. • I Exception No. 2:. This sec#tm shall not J,e T!qu:irtd. to afrPly tD 11lQ.- ch.ines on· which the equipment. etm.sists only of a .single motor, 11Wttir controller, pushbv.ttJm station(s). and wt1Tkiight(s) • 4.8.5 All devices external to the control panel(s) shall be iden- tified·by a nameplate with the same designation as shov.:n, ?n the diagram(s). and mounted adjacent to (not on) tl;te device. Exception: Dtuices covered by 4.9. 1997 Edition I I I I I I I I I I I I I I I I I · .. I -.1· 79'.....14 INDUSTRIAL MACHINERY required to be disconnected. The warning requirements of 4.5.1 shall apply. 7.6 Conne_cti~ns to supply lines Incoming supply line conductors shall terminate at the dis- connecting means with no connection to terminal blocks or other devices ahead of the disconnecting means. 7. 7 Exposed live parts There shall be no exposed live parts with the disconnecting means in the open (ofl) position. NOTE: ~ee Exception·to 9.1. 7 i8 Mounting 7.8.1 The c:lisconnecting means shall be mou.hted within the control enclosure or adjacent thereto. Where mounted within the control enclosure, the disconnecting means shall be mounted at the top of the· control panel with no other equip:. ment mounted directly above it. Wire bending space shall be provided as required by NFPA 70, Section 430-l0(b). Space shall be determined by maximum wire size of incoming lines or by maximum capacity ofline lugs on the disconnecting means. Exception No. 1: In plastics.extrusion machinl!TJ (extruders, film casting rn,achines, film and sheet winding equipment, wire coating machinf!TJ, and.sheet line and pull roll equipment ONLY -see B.2) where the design configuration of the enclosure may preclude mount- ing the disconnect as the uppennost co_mponent: -Live parts shall be guarded against accidental contact. -Barriers shall be placed in all enclosures to isolate the supply cir- cuit conductors and tenninq,/s from other internal conductors and components. Exception No. 2: Machines with a motor(s) totaling two horsepower or less shall be pennitted to be connected to a remotely mounted discon- necting means through a flexible cord, cable, or conduit provided the disconnecting means is in sight from, readily accessible to, and no more than 20 ft ( 6 m) from the machine operator. 7.8.2 Where two or more disconnecting means are provided within the control enclosure for multiple supply circuits, they shall be grouped in one l9cation. 7.9 Interlockmg 7.9_,l Each disconnecting means shall be mechanically or _ electrically interlocked, or both, with the control enclosure doors. Interlocking shall be reactivated automatically when panel doors are closed. Exception No. 1: A disconnecting means used only for maintenance lighting circuits within control enclosures shall not be required to be interlocked with the control enclosure. The marking requirements of 4.5.1 shall apply. . . _ · Exception No. 2: Where an attachment plug is used as the discon- necting means in accordance with 7.11. Exception No. 3: A disconnecting means used for power supply cir- cuits within control enclosures to memory elements and their support . logic· requiring power at all times to maintain the storage of informa- tion shall not be required to be interlocked with the control endosure I doors. The marking requirements of 4.5.1 shall apply. · Exception No. 4:--. Where a remotely ·mounted disconnecting means is permitted as per 7.8.1, Exception N_o. 2, interlocking shall not be re- 1997Edition quired provjded that a tool is required to open the enclosure door and a label is attached to the control enclosure warning of dangerous volt- age inside and advising disconnection of the power before opening. 7.9.2 Interlocking shall be provided between the disconnect- ing means ·and its associated door to accomplish both of the following: -To prevent closing of the disconnecting means while the enclosure door is open~ unless an interlock is operated by de- liberate action. -To prevent closing of the disconnecting means while the door is in the initial latch position or until the door hardware is fully engaged. 7.9.3 All doors on multiple-door enclosures shall be inter- locked simultaneously with the door that is interlocked with the _main disconnecting means. 7.9.4 Vi74ere there are two or more sources of power to the equipment ·or where there are two or more independent dis- connecting means, power wiring from each disconnecting means shall be.run in separate conduit and shall not termi- nate in or pass through commonjunction boxes. 7.10 Operatjnghandle 7.10.1 The operating handle of the disconnecting means shall be reac;lily acces.sible. 7.10.2 The center of the grip of the operating handle of the disconnecting means, when in its highest position, shall be not J more than 6 ft 7 in. (2.0 m) above the floor. A permanent op- . · eratirtg platforri:f, readily accessible by means of a permanent stair or ladder, shall be considered as the floor for the purpose of this requirement. 7.10.3 The operating handle shall be capable of being locked only in the open ( ofl) position. 7,10.4 When the control enclosure door is closed, the oper- ating hand,le shall positively indicate whether the disconnect- ing means is in the open ( off) or closed position. 7.11 Attachment plug and receptacle An attachment plug and receptacle shall be permitted as a dis- connecting means providing all of the following conditions are complied with: -The motor(s) on the machine shall total two horsepower or less. -The supply voltage shall not exceed 150 volts to ground. -DC shall not be used. _ -The ampere rating of the attachment plug shall be not less than 115 percent of the sum of the full-load currents re- quired for all equipment that may be in operation at the same tirn,e under normal conditions of use. :.._ The attachment plug shall be single voltage rated. -The attachment plug shall be provided with a grounding pole and so c_onstructed that the grounding pole is made be- fore any current-carrying poles are made and is not broken . until all current-carrying poles of the attachment plug have qe~n disconnected. A grounding .pole shall not be used as a current-carrying part. -The ~ttachment plug shall be in sight from the opera- tor's station and readily accessible... .. ·-···. ... . ... . .. -The marking requirements of 4.5.2 shall apply. I I I I I I I I I I I I I I I I I I I PROTECTION 79-15 8 Protection 8.1 Machine circui~ 8.1.1 · Figures 1 and 2 show typical circuits acceptable for the protection of current-carrying and current-consuming electri- cal machine components. Pr9tective interlocks are not shown. 8.1.2 The main overcurrent protective device in single mo- tor (main SCPD only) circuits or in multiple motor (main SCPD only) circuits (see Figure 1, line C)and the branch circuit overcurrent protective devices in multiple motor (main and branch SCPD) applications (see Fi'gure 1, line D) shall be se- lected to protect conductors and components during the oc- currence of short circuits or ground faults. All protective devices shall be selected and applied with proper consider- ation being given to, but not limited to, the following: a) System maximum available fault current at the point of application. b) Interrupting rating of·the protective device. c) Voltage rating of the system. d) Load and circuit component characteristics. 1) Normal operating current. 2) Inrush characteristics. 3) Thermal withstand capability (l2t). 4) Magnetic withstand capability (l;,). e) Current-limiting ability of the protective device. f) Coordj.nation of protective devices to each other. 8.1.3 Class H fuses, and devices that will accept Class H fuses, shall not be used. 8.1.4 All circuit breakers shall be identified (see 3.49) and shall be suitable for the specific location. Circuit breakers used in control circuits not over 125 volts, 30 amperes shall have a minimum interrupting rating of 1,000 amperes. (See Figures 1 and2.) 8.2 Supply conductor and machine overcurrent protection The overcurrent protection as shown in Line C of Figures 1 and 2 may or may not be furnished-as part of the machine. Where furnished as part of the machine, it shall consist of a single circuit breaker or set of fuses, and the machine shall bear the marking required in 4.7.3. 8.3 Branch circuit overcurrent protection Where required, the branch circuit overcurrent protection shown in Line D of Figures 1 and 2 shall be provided as part of the machine control. Such overcurrent protection (fuse or overcurrent trip unit of a circuit breaker) shall be placed in each ungrounded branch cir<:uit conductor. A circuit breaker shall open all ungrounded ·conductors of the branch circuit. 8.3.1 Programmable electronic system_(PES) power supply inputs shall be protected by overcurrent protective devices either externally or internally. The overcurrent protection size or rating shall be in accordance with the manufacturer's instructions. 8.3.2 Programmable electronic system (PES) outputs shall _be either internally protected or provided with external over- current protective devices sized or rated in acc_ordance with the manufacturer's instructions. 8.3.3 Pushbuttons, selector switches, and limit switches shall.in no case be connected to a circuit rated larger than 10 amperes. 8.4 Location of protective devices Overcurreilt protective devices shall be located at the point where the conductor to be protected receives_its supply. Exception No. 1: Whe1l! all of the fotlowing conditions are complwd with: -the conductor has an ampacity of at !,east one-third(½) that of the conductor from which it is supplwd ~ the conductor is suitably protected from physical damage -the conductor is not over 25 ft (7. 62 m) long -:-the conductor terminates in a singl,e circuit breaker or set of fuses. Exception No. 2: Where all of the following conditions are complwd with: -the conductor has an ampacitJy of not less than the sum of the maximum continuous load currents supplied -the conductor is not over 10 ft (3.05 m) long -the conductor does not extend beyond the control panel enclosure -the conductor terminates in a splitter block, circuit breaker, or set of fuses. 8.5 Motor branch circuits 8.5.1 Each motor controller and its associated wiring shall be protected as an individual branch circuit by a short-circuit pro- tective device (SCPD) as specified by the controller manufac- turer. The mrutjmum rating of the designated SCPD shall be as shown in Table 1. Exception: Tabl,e 1 shall not apply to Design E motor circuits. The provisions of NFPA 70 shall be observed for Design E motor circuits. 8.5.2 Several motors each not exceeding 1 horsepower in rat- ing shall be permitted on a nominal 120-volt branch circuit pro- tected at not over 20 amperes or a branch circuit of 600 volts, nominal, or less, protected at not over 15 amperes, where all of the following conditions are met: -The full-load rating of each motor does not exceed 6 am- peres. -The rating of the branch-circuit short-circuit and ground-fault protective device marked on any of the control- lers is not exceeded. -Individual overload protection conforms to 8.6. 8.5.3 Where the branch-circuit and short-circuit and ground-fault protective device is selected not to exceed that al- lowed by 8.5.1 for the motor of the smallest rating, two or more motors or one or more motors and other load(s), with each motor having individual overload protection, shall be permitted to be connected to a branch circuit where it can be determined that the branch-circuit short-circuit and ground- faajt protective device will not open under the most severe normal conditions of service that might be encountered. 8.5.4 Two or more motors and their control equipment shall be permitted to be connected to a single branch-circuit where short-circuit and ground-fault protection is provided by a ~997 Edition I I I I .1 -I I I I I I I ·I I I I ., 79-18 INDUSTRIAL MACHJNERY Table 1 -Fuse and circuit breaker selection: motor, motor branch circuit, and motor controller Maximum Setting or Rating1 (Fuse and Circuit Breaker) · Application Fuse class with time delay s RK-54 RK,1 J cc I Instantaneous trip C/B5 Inverse trip C/B6 NOTES (to Table 1): AC-2 150 150 150 150 800 150 AC-3 175 175 175 300 800 250 AC-4 175 175 225 300 800 250 1) Where the v~ues determined by Table 1 do not_ corresponi:Ho the standard sizes or ratings, the next hjgher standard size, rating, or possible setting shall be permitted. 2) Types: -AC-2: Slip-ring motors starting, switching off, or all light-starting duty motors. -AC-3: Squirrel-cage motors; starting, switching off while running, o<;ca- sional inching,jogging, or plugging but not to exceed 5· operations.per minute or 10 qperations per 10 minutes. All wye-delta and two-step auto-trarufomier starting, or,all medium starting duty motors. -AC-4: Sql!irrel-cage motors; starting, plugging, inching, jogging, or all _ heavy starting duty motors. 3) Where the rating of a time delay fuse (other than CC·type) specified-by the· table is not sufficient.for the starting of the motor, it shall be permitted to be in- creased but shall in no case be permitted to exceed 225 percent. The rating of a time-delay Class CC fuse sh~! be permitted to be increased but shall in no case exceed 400 percent of the full-load, current. 4) Class RK-5 fuses shall ·be.used only with NEMA rated motor controllers. Exception: Motor controllers listed for use with RK5 fuses. 5) Magnetic only circuit breakers are limited to single motor applications. These instantaneous trip circuit breakers shall only be used if they are adjust- able, if part of a_ combination controller having motor-running and a~o short- circuit and ground-fault protection in each conductor, and if the combination is especially identified for use, and it is installed per any instructions included in its listing or labeling. Circuit breakers-with ;idjustable'trip settings shall be set at the controller manufactilrer's recommendation,-but·not greater than 1300 per- cent of the motor full-load current. 6) Where the rating·of an inverse time circuit breaker specified in the ta,ble is not sufficient for the starting current of the motor, it shall be permitted to be · increased-but in no case exceed: -400 percent for full-load currents of 100 amperes or'less or. .-300 percent for full-load currents grea.ter than 100 amperes.· NOTE: IEC 947-4 defines the terms Type 1 and Type 2 coordinated protection as follows: -Type 1 ProteClion: Under short-circuit conditions the contactor or starter may not be suitable for further use withqut repair or replacement. -Type 2 Protection: Under short-circuit conditions the contactor or starter shall be suitable for further use. The maximum allowable values iil Table 1 do not guarantee Type 2 protec- tipn.'Type 2 protection is recommended for use in-applications where en- h~ced performance and reliability are required. single inverse-time circuit breaker or a single set of fuses, pro- vided both of the following conditions are met: a) Eacp. motor controller and overload device is listed. (see ANSI/NFPA 70, Article 100, Listed) for group installation with specified short-circuit current ratings. . NOTE: The short-circuit current rating irtcludes: a) · The class and rating of the short-circuit protective device_. b) The maximum -nominal application voltage. c) The maximum available fault current. 1997 Edition b) The rating or setting of the overcurrent device does not exceed the values in Table 2 for the smallest conductor in the circuit. Table 2 -Relationship between conductor size and maximum rating or short-circuit protective device for power circuits Conductor SizeAWG Max.Rating Non-Time-Delay Fuse or Inverse Time Circuit Breaker Time Delay or Dual Element Fuse 14 12 10 8. 6 4 3 2 1 0 2/0 3/0 4/0 8.6 Motor overload 60 80 100 150 200 250 300 350 400 500 600 700 800 30 40 50 80 100 125 150 175 200 250 300 350 400 8.6.1 Overload devices shall be prpvided to protect each mo- tor, motor controllei:;, and branch-circuit conductor against ex- cessive heating due to motor overloads or failure to start. 8.6.2 Resetting of the overload device shall not restart the motor. Exr:eption: Where there is only a single motor of two horsepower or less on the machine, an overwad reset operator mounted on the motor shall be permitted to restart the motor provided that the distance be- tween the overload reset operator and the machine start pushbutton . operator is 12 in. (300 mm) or less, and a suitable warning label is attached on or adja<:ent to the overload reset operator. 8.6.3 . The minimum number and location of running over- current units shall be determined from Table 3. Table 3 -RUDDing overcurrent units Kind of Motor ~-phaseac · ordc I-phase ac ordc I-phase ac ordc 3-phaseac Supply System 2-wire, I-phase ac or de ungrounded 2-w:ire, I-phase ac or de, one conductor grounded 3-wire, I-phase ac or de, grounded-neutral Any3-phase *Exception: Unless protected l,y other apprrn;ed means . Number and Location of Overcurrent Units (such as trip coils, relays, or thermal cutouts) 1 in either conductor 1 in ungrounded conductor 1 in either ungrounded conductor *3, one in each phase NOTE: ' Fox: 2-phase power supply systems see NFPA 70, Section 430-37. 8;6.4 Motor overload protection shall be provided per NFPA 70, Article 430, Part C. I 79-26 INDUSTRIAL MACHINERY I I I I I I I I· I I I I I I 12.5.2 Exposed, mmarcing, bare, live parts within an enclo- sure or comparonent, including conduit fittings, shall have an ai7space between them and the uninsulated walls of the enclo- sure or compartment of not less than½ in. (12.7 mm). Where· barriers between metal enclosures or compartments and arc- ing parts are required, they shall be of flame-retardant, non- carbonizing insulating materials·. · .12.,6 Machine-mounted contr~l equipment 12.6.1 Control equipment, such as limit switches, brakes; solenoids, and position sensors, shall be mounted rigidly in a reasonably dry and clean location, shall be protected fyom physical damage, and shall be free from the possibility of acci- dental operation by normal machine movements or-by the·op-- erator:. Such equipment shall be mounted ~th sufficient clearance from surrounding surfaces· to make its removal· and replacement easy and shall have a suitable enclosure for the termination of conduit as well as provisions for making elec~- cal. connections. Exception No.· l: A soum()id seal.ed in an individual oil--jill.ed con-- tainer shall be permitted. Exception No. 2: Prewired devices, such as limit switches and prox- imity switches,-provided with an identified (see 3.49) cabl,e shall not be required to be equipped with provisions for termination of conduit. 12.6.2 All limit switches or position sensors shall be installed so that: accidental overtravel by the mach~ne will not damage the limit switch or sensor. . 12.6.3 . Solenoids for.operating devices shall be mounted so ·that liquids shall drain away from the· .electrical component enclosure. . 12. 7 Rotary control devices Devices.such as potentiometers -and selector switches having a rotating· member shall be mounted to prevent rotation of the stationary member. Friction alone· shall not be considered sufficient · 13 Operator's control stations and equipment 13.1 Pushbuttons, selectorswitch~s, indicating lights 13.1.1 All pushbutton and selector switch operators, indicat- ing (pilot) lights, and illuminated pushbuttons shall be of the oiltight type. · Exception; Machines identified ( see 3. 49) for the environment. 13.1.2 Pushbutton operators, indicaµng (pilot) light lenses, · and illuminated pushbutton lenses shall be color coded in ac- cordance with Table 8. -'-The color RED shall be used.for Stop, Emergency Stop, or Off operators only. . _ , -'--The preferred c9lor of Start or On operators is GREEN, except that BLACK, WHITE, or GRAY shall be p~rmitted. --:-Pushbuttons that, when pressed, ac;t alternately as Start and Stop or On and Off shall be BLACK, WHITE, or GRAY. RED or GREEN shall ,not be used. -Pushbuttop.s that cause movement when pressed and stop movemei;1t when they are released (e.g.,jogging) shall be . 1997 Edition, :., ... · ...... . =· . . . -·.·. ·,_. ·. : .. . .. I BLACK, WHITE, GRAY, or BLUE with a preference for BLACK -Reset pushbuttons shall be BLUE, BLACK, WHITE, or GRAY except when they also act as a Stop or Off button, in which case they shall be RED. . Exception: Stop function operators of the wobble-stick or rod- operated types in the bottom of a pendant station shall'not be required to be colored red. i3.1.3 Pushbutton operators used to initiate a stop function shall be of the extended operator or mushroom-head types. 13.1.4 Pushbutton operators used to initiate a start function or movement of machine elements ( e.g., slides, spindles, and earners) shall be constructed or mounted to minimize inad- ver.tent·operation. . Exception: Mushroom-head type operators shall be permitted to ini- tiat~ start functions where install,ed in accordance with 9.15. 13.2 Emergency stop devices 13.2.I. Emergency stop pushbuttons shall be located at each operator control station and at other operating stations where emergency shutdown shall be required. 13.2.2 Stop and emergency stop pushbuttons shall be con- tinuously operable from all control and operating stations where located. 13.2·.3 Actuators'of emergency stop devices.shall be colored RED. The background immediately around the device actua- tor shall be colored YELLOW. The actuator of a pushbutton- operated device shall be of the palm or mushroom-head type. 13'.2A The emergency stop actuator shall be either a mo- mentary or se![-latching type . 13.3, Foot-operated switch;-1 13.3.1 Foot-operated switches shall be protected to prevent accid~ntal acn;ati;on by falling or moving objects and from un- intended operation by accidental stepping onto the switch. 13.4 Control station enclosures .. All, operator control station enclosures shall be dusttight, moisturetight, and oiltight. Exception: Non--oiltight control station enclosures shall be permitted on machines where suitabl,e for the environment. 13.5 Arrangement of control station components All Si:art pushbuttons shall be mounted above or to the left of their associated Stop pushbuttons. Exception No. 1: Start pushbuttons in series, such as operating pushbuttons on punch presses. . Exception No. 2: Wobbl.e-stick or rod-operated Emergency Stop push- buttons mounted in the bottom of pendant stations. 13.6 Legends A legend shall be provided.for each control station compo- nent to identify its function and shall be located so that it can be read easily by the equipment operator from the normal op- erator position. The legends shall be durable and suitable for the operating environment. . -·-,; : .. -· .. ·. .. ·, I I I I I I I I I ,1 I I I I I I I I GROUNDED CIRCUITS AND EQUIPMENT GROUNDING 79-35 18.2.2 Sufficient air circulation shall be provided so that the I_Ilotor will not exceed its rated temperature rise at rated oper- ating conditions. 18.2.3 All motor-driven couplings, belts, and chains shall be easily replaceable. 18.2.4 Pulley hubs on belted drives shall hot extend beyond the end of the motor shaft. 18.3 Direction arrow Where reverse rotation can produce an unsafe condition, a direction arrow shall be installed. The arrow shall be adjacent to the motor and ,plainly visible. · 18.4 Motor compartments Motor compartments shall be clean, dry, and adequately vented directly to the exterior of the machine. There shall be no opening between the motor compartment 1Uld any other compartment that doe;:s not meet the motor compartment re- quirements. Where a conduit or pipe is run into the motor compartme11,t from another compartment not meeting the motor compartment requirements, any clearance around the conduit or pipe shall be sealed. 18.5 Marking on motors Motors shall be marked in accordance with Section 430-7 of NFPA 70. 19 Grounded circuits and equipment groimding 19.1 General · ·This clause .. applies to grounded circuits and the protective or grounding circuit of the equipment. The grounding circuit consists df conductors, structural parts of the electrical equip- ment and machine, or both, that are all electrically connected or bonded together at a. common point. 19.2 Grounding conductors 19.2.1 Conductors U$ed ,for grounding and bonding pur- poses shall be copper. Stipulations on stranding and flexing as outlined in this standard shall apply. (See 15.3 and 16.3.6.) 19.2.2 Grounding conductors shall be insulatep., ·covered, or bare and shall be protected against physical dam_age. 19.2.3 The minimum size of the grounding conductor shall be as shown in Table 14. Column "A" indicates maximum rat- ing or setting of the overcurrent_ device in the circuit ahead of the equipment. 19.2.4 It shall be permissible to use machine members or structural parts of the electrical equipment in the grounding circuit provided that the cross-sectional area of these parts is at least electrically equivalent to the minimum cross-sectional area of the copper conductor required. 19.3 Equipment grounding The machine and all exposed, noncurrent-cartying conduc- tive parts, material, and equipment, including metal mounting panels that are likely to become energized and are mounted in nonmetallic enclosures, shall be effectively-grounded. Table 14....:. Size of grounding conductors _ Column "A," Amperes Copper Conductor Size, AWG 10 15 20 30 40 60 100 200 300 400 500 600 800 1000 1200 1600 · 16* or 18* 14, 16*, or 18* 12,14*, 16*,orl8* 10 10 IO 8 6 4 3 2 1 0 2/0 3/0 4/0 _J *Permitted only in multfconductor cable where connected to portable or pen- dant equipment. 19.4 Exclusion of switching devices -The grounding circuit shall not contain any switches or over- current protective devices. Links or plugs in the grounding circuit shall be permitted if properly labeled or interlocked with the control circuits. 19,.5 Grounding terminal The entire grounding circuit or network shall be intercon- nected such that a single point for an external connection will be conductively connected to all grounded parts. A terminal suitable for connecting an external grounding conductor shall be provided at this point. Exception: Where an attachment plug and receptac/,e are used as the disconnecting means, 7.11 shall apply. 19;6 Continuity of the grounding circuit . . 19.6.1 The continuity of the grounding circuit shall be en- sured by effective connections through conductors or struc- tural members. 19.6.2 Bonding of equipment with bolts or other identified means shall be permitted where paint and dirt are removed from the joint surfaces or effectively penetrated. 19.6.3 Moving machine parts, other than accessories or at- tachments, having metal-to-metal bearing surfaces shall be considered as bonded. Sliding parts separated by a nonconduc- tive fluid under pressure shall not be considered as bonded. 19.6.4 Portable, pendant, and resilient-mounted equipment shall be bonded by separate conductors. Where multiconduc- tor cable is used, the bonding conductor shall be included as one conductor of the cable. 19,6.5 Raceways, wireways, and cable trays shall not be used as grounding or bonding conductors. 19.6.6 When a part is removed, the continuity of the ground- ing circuit for the remaining parts shall remain intact. 19.7 Control circuits Control circuits shall be permitted to be grounded or un- grounded. Where grounding ~ provided, that side of the 1997 Edition I I· I I I I I I I I I I I I I· I I I I APPENDIXD . . TEST DATA SHEETS I I I I I I I I I I I I I I I I I ·I I <?l<?ctro ®t<?ft CLIENT: . HERITAGE MEDIA LOCATION: 1~54 KELLOGG AVE., CARLSBAD, CA 92008 EQUIPMENT: HEIDLEBERG PRINTING PRESS_ Februai' 1, 2001 CIRCUIT IDENTIFICATION POWER CIRCUITS MOTOR CIRCUITS March 14, 2001 VOLTAGE MEASUREMENTS . PHASE A-N 418 REMARKS: PHASE B-N 0.5 March 14, 2001 PHASE C-N 418 COMPONENT IDENTIFICATION C42 Contactor Coil Surface ReactoJ Surface PHASE A-B 4,17 "F PHASE B-C 417 PRODUCT EVALUATION TEST DATA ETI JOB NUMBER: 221-5989 ENGINEER: DON WEBER . MODEL: 102 ZP, FREE DUPRA TEST EQUIP ASSET#: . 22-01097 PHASE TO GROUND A B C 1000 1000 1000 600 MO 600 DATE: SERIAL NO: HD102ZPS12206 CALIBRATION DATE: FEBRUARY 2001 PHASE TO PHASE A-B B-C C-A NA NA NA NA NA NA CALIBRATION DATE: FEBRUARY 2001 CURRENT MEASUREMENTS PHASE C-A 417 PHASE A 29 PHASE B 32 PHASE C 27 TEMPERATURE RISE NEUTRAL GROUND na· na TEST METHOD Infrared Infrared Infrared Infrared Infrared Infrared Infrared . EMO FUNCTION TESTS INTERLOCK FUNCTIONAL TESTS DATE: March 14, 20.01 DATE: March 14, 2001 LOCATION RESULT INTERLOCK DESCRIPTION RESULT INTERLOCK DESCRIPTION RESULT 0 erators Station. A Control Enclosure A C RALNO'tE$ '.. ... . . . . :-: '-i::,:_:,,,,_\w:/_}i\/\=:,:;:.: .:.)_:_:-en :LABEL NUMBER s. .. M223413 © eti 2000 F/6001 rev. 3/00 Page I A= Acceptable, NIA= Not Applicable, C = Corrected, R = Needs Repair r ! l ,. b ~ 0 OJ [Q] ct> ® ®-- Q) @= ~ [ill<] 0 FLUORESCENT STRIP LIGHT FLUORESCENT FIXTURE ELECTRICAL SYMBOL LIST INCANDESCENT FIXTURE, CEILING MOUNTED INCANDESCENT FIXTURE, WALL MOUNTED INCANDESCENT FIXTURE, CEILING RECESSED MOUNTED FLOODLIGHT FIXTURE EXIT LIGHT FIXTURE INTERCOM FLOOR OUTLET JUNCTION BOX DUPLEX CONVENIENCE OUTLET DUPLEX CONVENIENCE OUTLET, MOUNTED ABOVE COUNTER HORN PUSH BUTTON ,, "ID CTr OUTLET FOR FAN INSTALLED BY MECH. CONTR. CONNECTED BY ELECT. CONT. THERMOSTAT, AIR CONDITIONER ~ [TI 0-J ~ s S3p Sk SaSb A.1 MOTOR, SIZE AS INDICATED TRANSFORMER, LOW VOLTAGE DISCONNECT SWITCH, "F" DENOTES FUSED MAGNET STARTER ('O' INDICATES SIZE) SWITCH, SINGLE POLE SPEC GRADE 20A 102V "TYP ALL SWITCHES" SWITCH, SINGLE POLE, THREE WAY, (P) DENOTES PILOT LIGHT SWITCH, SINGLE POLE KEYED, SK2 SWITCH KEYED 2 POLE SWITCHES, W/DESIGNATION OF OUTLETS CONTROLLED BRANCH CIRCUIT DESIGNATION BRANCH CIRCUIT CONDUIT, CONCEALED IN WALL OR CEILING --BRANCH CIRCUIT CONDUIT, UNDERGROUND OR CONCEALED IN FLOOR A 1 ·3j. HOME RUN TO PANEL W/CIRCUIT & PANEL DESIGNATIONS ... lJ' TELEPHONE CIRCUIT, CONDUIT ONLY W/PULL WIRE -A/C -AIR CONDITIONER, LINE VOLTAGE, FOR REQUIREMENTS SEE MECH. DRAWINGS -LV --AIR CONDITIONER, LOW VOLTAGE @ LIGHT FIXT. DESIG. NUMB. OF FIXT., LAMPS,WATTAGE & FIXT. DESCR. W.P. c.o. St DENOTES WEATHERPROOF DESIGNATES CONDUIT ONLY EXPOSED CONDUIT THERMAL OVERLOAD SWITCH -0--E.Y.S. FITTING -EM-EMERGENCY AND NIGHT LIGHT CIRCUIT AS SHOWN MOUNT ALL SWITCHES 48" UNLESS OTHERWISE NOTED MOUNT ALL WALL OUTLETS 12" UNLESS OTHERWISE NOTED ALL BRANCH CIRCUIT CONDUIT WITHOUT FURTHER DESIGNATION DENOTES A TWO (2) WIRE CIRCUIT, A GREATER NUMB. OF CIRCUITS IS DESIGNATED AS FOLLOWS: --HI-(3 WIRES) --IHI-(4 WIRES) ETC. / GROUND WIRE GENERAL NOTES 1. THE ELECTRICAL INSTALLATION SHALL MEET ALL REQUIREMENTS OF THE MOST CURRENT EDITION OF NEC, THE LOCAL ELECTRICAL CODE AND ALL OTHER CODES HAVING JURISDICTION. IN ANY CASE THE MOST STRINGENT SHALL APPLY. 2. INSTALL ALL WORK IN ACCORDANCE WITH PLANS APPROVED AND STAMPED BY THE ELECTRICAL DIVISION OF THE DEPARTMENT OF BUILDING AND SAFETY (BUILDING DEPARTMENT) 3. OBTAIN AND PAY FOR ALL PERMITS ASSOCIATED WITH THE ELECTRICAL WORK 4. VERIFY EXISTING CONDITIONS AND DIMENSIONS WHICH EFFECT THE WORK. 5. ELECTRICAL DRAWINGS ARE TO BE USED FOR INSTALLATION OF ELECTRICAL EQUIPMENT AND SYSTEMS ONLY. 6. PRIOR TO ANY INSTALLATION, REFER TO SHOP DRAWINGS ANO THE DRAWINGS OF OTHER TRADES AND CONFIRM ALL REQUIREMENTS, DIMENSIONS AND CLEARANCES WHICH EFFECT THE ELECTRICAL INSTALLATION. 7. CONDUIT RUNS ARE SHOWN DIAGRAMMATICALLY, EXACT LOCATIONS AND ROUTING TO BE DETERMINED IN THE FIELD TO SUIT FIELD CONDITIONS. 8. CONDUIT S1 ZES INDICATED ARE MINIMUM AND SHOULD BE INCREASED AS REQUIRED DUE TO LENGTH OF RUN, NUMBER OF BENDS AND DIFFICULTY OF PULL. 9. FEEDER LENGTHS INDICATED ON SINGLE LINE DIAGRAMS OR FEEDER SHEDULES ARE FOR VOLTAGE DROP PURPOSES ONLY AND ARE NOT TO BE USED FOR MATERIAL TAKE OFF. 10. PRIOR TO INSTALLATION OF CONDUITS IN OR PENETRATING CONCRETE SLABS VERIFY ALL REQUIREMENTS WITH PROJECT STRUCTURAL ENGINEER AND OBTAIN HIS APPROVAL. 11. APPROVED PENETRATIONS THROUGH CONCRETE WALL OR CEILINGS SHALL BE PROVIDED BY MEANS OF SLEEVES OR CORE DRILLING ONLY. CONTRACTOR SHALL COORDINATE WITH THE OTHER TRADES, INCLUDING ARCHITECT AND STRUCTURAL ENGINEER, REGARDING CONDUITS PENETRATING STRUCTURAL BOND OR GRADE BEAMS. 12. JUNCTION, PULL AND OUTLET BOXES SHALL BE SIZED PER CODE BUT IN NO LESS THAN THE FOLLOWING: BOXES WITH (9) OR LESS #12 CONDUCTORS SHALL BE 4" SQUARE X 2-1/8" AND BOXES WITH (10) THRU (18) #12 CONDUCTORS SHALL BE 4-1 i/16" SQUARE X 2-1/8". 13. CONDUITS CROSSING EXPANSION AND OR SEISMIC JOINTS SHALL HAVE APPROVED EXPANSION AND DEFLECTION FITTINGS. PROVIDE GROUND BONDING JUMPERS IN ALL CASES. REFER TO ARCHITECTURAL AND STRUCTURAL DRAWINGS FOR LOCATIONS OF JOINTS. 14. PROVIDE PULL LINE IN ALL EMPTY CONDUIT RUNS. 15. RUN EXPOSED CONDUIT PARALLEL AND OR PERPENDICULAR TO THE BUILDING AXIS. EXPOSED CONDUIT SHALL BE INSTALLED AS INCONSPICUOUSLY AS POSSIBLE. 1 6. UNLESS OTHERWISE NOTED: CONDUCTORS SHALL BE COPPER #4 AND LARGER MAY BE THHN, CONDUCTORS #6 AND LARGER SHALL l3E THHN AND CONDUCTORS #8 AND SMALLER ''rHHN-THWN. CONDUCTORS #.B AND LARGER SHALL BE STRANDED. MINUMUM WIRE SIZE SHALL BE #12 EXCEPT WHERE OTHERWISE APPROVED FDR CONTROL WIRING ONLY. 17. ALUMINUM CONDUCTORS NOT ALLOWED. 18. ALL TIME SWITCHES ARE TO BE 24 HR. TYPE. 19. ALL WIRING TO BE IN METALLIC CONDUIT, OR APPROVED RACEWAYS. 20. THE CAPACITY OF CONDUCTORS AT TERMINALS SHALL NOT EXCEED so· C, 75 C CONDUCTOR RATING 60° TO #1 AND LARGER 93.0402 UL MATERIALS LIST. 21. ALL CIRCUIT BREAKERS AND TERMINALS SHALL BE RATED IN ACCORDANCE WITH # 1 B ABOVE. / ,.~--::.~--y· -.~;:;~ 17..-" ~;;;,-j~ - -:· •, •V~--1'~ J °Jlrzk <{:_iecfrk:. ,,, .. if J ~ 8 Jt.:001 City of CARLSBAD BU\LD\NG DEPT. ~q~~I /t-/B-oBEC 2 9 2000 ELECTRICAL CONTRACTOR LICENSE: 388074 7845 NORTH AVENUE LEMON GROVE, CA 91945 (819)844-1684 * City of CJ\RLSBAD BUILDING DEPT. WD'S 12/15/00 DRAWN BY: SAC/KP CHECKED BY: JDC REVISIONS DATE I DESCRIPTION CL a., IO 0 ,,_ a: 0 0 C\I (f) 0 a., d, (.) tS i. .. 0 <( C 2 -r1i -C ~ ~ w a: u.: ~ tS 8 .. 0 w u.i "? C, ~ i (!J co .5 0 g ...I ,.._ -...I -a:~ w w LhQ a., ~ ELECTRICAL DESIGN CONSULTANTS 3356 HANCOCK sr.,STE E SAN DIEGO, CA 92110 (619) 297-5B48 (619) 297-7B57 FAX SYMBOL LIST GENERAL NOTES E-1 C/31JO~P-S ,;.~J ·: . c-· : . '. ,µ -•• , .... , 1. • ,.__ __ -' ~-1 ;1 ti J . ·1 -i· "l .-1 j . ., :; " .. ·., ·r ··.i ·:1 ;.j -.. ~ H ::1 ,; :J j ._-;, ~ ~"r .,. ~ .! "; .. :-~· \ ~-r .--1 ii ~'.l t~ f~ . ' iZ'l fa i-] t~ ~;J ~1 ·1 :;{ : ~ ., ,'i ---~ ·1 .-j .·: <--j :~ .-: ::i . ~; ... :t ':-1 . ; , . ' :_1 . l i ~1 :1 j ) ~ :J 1 j ~j i 1 ~ ~ ~ :M~ ~ i:·~ . · . . . 277/48OV-304W EXISTING EXISTING 65000 AIC EXISTING ,I TOTAL LOAD WD'S METER SECTION '/.: I 10/05/00 ,-------. ,-----T-. ----·-- . . 800A UGP /S . I METER SECTION 'A' I 400A . 400A I METER SECTION 'B' I METER I I METER ·1 HOUSE PANEL 'HP' FUSE A B FUSE · I MAIN I I · 56K AIC MAIN I TOTAL DRAWN BY: SAC/KP = 294KW PANEL 'M' EXISTING -55,000W I CHECKED BY: JDC = 246KW PANEL 'A' = 70,638W = 14KW PANEL 'S' = 168,051W I REVISIONS = 554KW. TOTAL = 238,689W I DATE I DESCRIPTION j I I RATED ~-,· j 554KW @ 277 / 480V,304W I ·1 I 350 400A 1· 293,689W @277 / 480V 354 FLA -667 FLA = & I 12/12/00I CONT.CHANCE 400 AF 3/P · METER SECTION 'B' AF I I JJS-RATED I JJS-T -TRON · . I T-TRON. 277/480V I ·1 277/480V I NEW PRESSES PANEL 'pp' = 246,000W 22K AIC 304W 304W I _ 56K AIC BUS ,;. _,, j I I t~i ) )22K Ale )~I 22K A1c·· -~--' --~ I 22K AIC C/8 ~ C/B . I 246,000W @277 / 480V = 362 FLA : L 2o~T-_15~AT_ _ _J 300 AT -- I UXISTINGJ 150A ¥/\' 300A . I J__®,_ EXISTING SERVICE GROUNDS EXISTING) ---.. EXt-STIJ.6 112.5KVA EXISTING XFMR 225KVA ®I __ --e><1t;@ PANEL 'A' EXISTING EXISTING @FEEDER ~NEL ·s· &a6fJN(i EXISTING @ PANEL 'M' EXISTING 2"C-4#3/0, 1#4GND~HWN CU --- • ~%.)I@ I EXISTING 75KVA XFMR EXISTING 55KW 1#1 CU TO CW OR SERVICE GND EXISTING F·IGJ) Ci) PRESSES PANEL 'pp' 246KW EXISTING FEEDER TO REMAIN EXISTING (2)4" PVC RACEWAYS PANEL 'M-1' EXISTING PANEL EXISTING 75KVA XFMR 48OV-30 TO 12O/2O8V 304W TO REMAIN SDG&E TRANSFORMER --~ NEW WORK IN CLOUDED AREA SINGLE LINE DIAGRAM N.T.S. EXISTING (M) I NOTES: y CD SEE PANEL 'pp' PANEL SCHEDULE 100ASI 0 (3)2-1 /2"C-4#250MCM, 1 #2 GND 50AF ffi_ IN EACH,THWN/THHN CU 15KVA EXISTING XFMR @ (2)2"C-3#2/0, 1 #4 GND, THHN CU EXISTING G) 2"C-3#1 /0, 1 #1 GND, THHN CU f?\ 4"C-4#350MCM, 1 #1 GND THHN CU \V OR (2)2"C-4#1 /0, 1 #1 G,THHN CU ffi_@ 1 #1 /0 CU TO SERVICE OR COLD G) NOT USED EXISTING @ (2)2"C-4#2/0, 1 #4 GND,THWN CU NEW FEEDER .-E-x-,s~T-IN-G--, 0 2"C-4#3/0, 1 #4 GND,THWN cu EXIST.FEEDER ~~~~C @ 1-1/4"C-3#1,1#4 GND,THWN CU EXIST.FEEDER GJ) EXIST.200A-3/P,FUSED,250V DISC.SWITCH,200A.F. 12KW @ SEE PANEL SCHEDULES Cl. CJ) L() 0 .,... a: 0 0 N (II) 0 CJ) d, (.)~i .. 0 <C Co -£ii e C ~ ~ w CC LL ~ ~ 8 .. 0 w ·w ~ '"::: ~ '-' C, ~ <Ct-0 i ...J ....... -...J -a:~ w w Lb Q )£rt;g rr 71t 3356 HANCOCK sr.,STE E SAN DIEGO, CA 9211 D (619) 297-5848 (619) 297-7857 FAX SINGLE LINE DIAGRAM E-2 •(_ ''.) :. PANEL 'PP' SINGLE LINE DIAGRAM MOUNTING SURFACE-NEW PANEL 'pp' 30 CKT MAIN MLO 42K AIC BUS 400A 277/480 VOLTS 3 PHASE 4 WIRE 56K AIC BUS · N.T.S. WATTAGE R L e B C B e L R WATTAGE E T K I K T E EXISTING METER SECTION 'B' 277 / 48OV-304W, 56K AIC (2)2"C-4#2/ 1 #4 GND, THWN CU NOTE: SEE SINGLE LINE DIAGRAM E-2 T 400AMP @ 350AF • 250 ) 3/P _ JJS-350 T-TRON REDUCE AIC TO 10K / ,~ .p~~ -1-o, -St-f.e,rJ'A-;~ vr:--,.dt"~J l1rb ~rNA-1 0A 68,696 I_. L 96B3 ' .. -"-_ A 78,379 TA-3,SPECIAL XFMR FURNISHED WITH PRESS-17DKVA, 480V 08 6B,696 1.--- 9683 ..-'\. 78,379 TO 3BOV,304W --~--- PANEL 'pp' PRESS PANEL (2)2"C-3#2/0, 1 #4 GND, THWN CU TA-3 246KW TA-2 1-1/4"C-3#2, -------1 1 #4 GND,THHN/ 75KVA TRANSFORMER 480V TO 12D/208V 304W ' THWN CU 1#4 CU GND TO SERVICE GND OR COLD WATER TA-2 XFMR 2"C-4#3/0, 1 #4 GND THHN CU XFMR 1#4 CU GND TO SERVICE GND OR COLD WATER OTHER 0C C G F R R R OTHER F G C 0A 0B 0C MIEHLE 3 250 1 2 BATTERY 3324 PRESS / 3 4 CHARGER 3324 68,696 VIA TA-3 L -,,-........ 5 6 " . 3324 HEIOELBER~ "I --Y'" 3 901 7 8 SPACE PRESS . ~ 9 10 96B3 VIA TRANSF'S > ,)-1/ 11 12 ""'-~ --~-13 14 15 16 17 18 19 20 21 22 23 24 25 26 ' ,-27 28 29 30 1 ' 31 32 33 34 35 36 37 38 39 40 41 42 78,379 A = 81,703, B = 81,703, C = B1,703 =245,109W = 295 FLA 3324 3324 ROUND OFF TO 246KW = 296 FLA 400A-3/P FUSED INDOOR, NEMA 1 DISC.SWITCH-30DAF TYPE JJS-300, REDUCE TO 1 DK AIC (2)2"C-3#2/0, 1 #4G '-----THWN CU OR 1-3"C- 30DA,3/P, C/B @42K AIC IN ~--CONTROL CABINET FURNISHED WITH PRESS 300.) 3 • A.T. UL. TAb--~ Y \C\C0'73 'N.PE--~.SK MIEHLE PRESS 248 FLA 3#350MCM, 1 #2G,THWN/THHN CU TA-2A 75KVA TRANSFORMER 240V TO 440V, 303W INDOOR-BOOST TO 440V TA-2A 100A-3/P DISC.SW. 80AF 3324 XFMR I 1-1 / 4"C-3#2, 1 #4G TO HEIDELBERG PRESS THHN CU • CONSOLE-NOTE:CONSOLE CONTAINS FACTORY INSTALLED .J.-~ -BitkJ ~ f r-e,55' -fE, BOA-DISCONNECT SWITCH he PUM-1 + .ee-\ vpCN\ -f-~+~L~ LA-b /+pp.rtn!A / ~ .........,,,,. 1-1/4"C-3#2, 1 #4G THHN CU WD'S 12/15/00 DRAWN BY: SAC/KP CHECKED BY: JDC REVISIONS DATE I DESCRIPTION CL. O> L() 0 .,... a: 0 0 Ntv> 0 O> d, (.) ~ !e. ... 0 <CO i -~-C ~ ~ UJ a: u.: ::E ~ 8 ... 0 UJ u.i C? C, ~ c=J; C, co j5 0 ~ ....I ...... -~-a: 3356 HANCOCK ST.,STE E SAN DIEGO, CA 9211 D (619) 297-5848 (619) 297-7857 FAX SINGLE LINE DIAGRAM FOR PANEL 'pp' PANEL 'pp' PANEL SCHEDULE E-3 r.. {,a , ,; .1P· -~ 200A-3/P 250V NF DISCONNECT SW TO PNL 'pp' -1 / 4"C-3#2, 1 #4 GND,THHN CU POWER 1 • CONSOLE EIDELBERG PRESS "1o Se fef,,:,t--eJ vf""' -J-Esf·~ ii(!) rwr,vA I POWER I. CONSOLE MIEHLE PRESS 400A-FUSED DISC SWITCH 100A-3/P BOAF DISC SWITCH 1-1/4"C-3#2, TA-3 XFMR 170KVA .i,.a (2)2"C-3#2/0, 1 #4 GND,THWN CU 1 #4 GND,THHN CU , TO PNL 'PP' (2)2"C-3#2/0, 1 #4 GND,THHN CU CHIEF PRESS EXISTING PNL AA-1 ---< 7.9., 11.13. -120/208V-304W rTO PNL 'AA-1' CKT 2. TO PNL 'AA-1' CKT'S 7.9.11.13. POWER PLAN N.T.S. 0 30A-3/P INDOOR FUSED 600V 1 OAF 480V,303W DISC.SWITCH rr:\ AIR COMPRESSOR-480V,303W, \V 118 AMP"-VERIFY EXACT LOCATION EXISTING 200A-3/P -------il__J DISC.SWITCH -rn EXISTING TA-1 75KVA Ji: TRANSFORMER i-: EXISTING PANEL 'AA' 277 /480V,304W------< SEE PANEL SCHEDULE NEW PANEL 'pp' -400A--___, 277 /480V,304W SEE PANEL SCHEDULE TO MS 181 (2)2"C-4#3/0, 1#4 GND THHN CU IN EA. NEW FEEDER WD'S 12/15/00 DRAWN BY: SAC/KP CHECKED BY: JDC REVISIONS DATE I DESCRIPTION CL m ll) 0 ..... a: 0 0 NC'> 0 0) d, (.) ~ 5e. .. 0 <Ci -~-C ~~ w a: u.: :E ~ 8 .. 0 • C') w. ~~ Cl ~ QO ....I ~ ....I -w .. ~w 3356 HANCOCK ST.,STE E SAN DIEGO, CA 92110 (619) 297-5B48 (619) 297-7B57 FAX POWER PLAN E-4 .--[,a 22K AIC PANEL 'AA-1' SCHEDULE I EXISTING PANEL I MAIN 225A MLO MOUNTING: SURF LOCATION: PRESS ROOM 120£'.'.208 VOLTS, 3 PHASE, 4 WIRE EXISTING FEEDER CKT C/B dh VOLT -AMPERES LOCATION NO. AMPS POLE 0 A B C 1 20 1 · 1800 MIEHLE LIGHTS SWa 2 20 1 1560 MIEHLE ROYSE ,7 3 20 1 1800 MIEHLE LIGHTS SWb 4 20 1 1000 CHIEF PRESS 5 20 1 1000 SWITCH C & C ·I 6 20 1 1800 HEIDLEBERG LTS A&B SW'S 7 20 2 1560 MIEHLE ROYSE 8 20 1 SPACE 9 --1560 PART OF 7 10 20 1 1040 EXISTING RECPTS o/L's 11 20 2 1560 MIEHLE ROYSE 12 20 1 1040 EXISTING RECPTS 0/L'S 13 --1560 PART OF 11 14 SPACE 15 20 1 1560 SPARE 16 SPACE 17 20 1 1560 SPARE 18 SPACE 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 ' LINE TOTALS 19,840W 6480 6960 6400 PANEL TOTAL + LCL & FUT = 30,000 = 83 AMPERES/PHASE MOUNTING SURFACE PANEL 'AA' EXISTING MAIN MLO 42K AIC BUS 200A 277L4BO VOLTS 3 PHASE 4 WIRE BUS WATTAGE R L e B C B e L R WATTAGE OTHER E T K I K T E OTHER 0A 0B 0C C G E R R R F G C 0A 0B 10,000 TRANSFORMER 3 90 1 2 SPACE 10,000 TA-1 / 3 4 SPACE 10,000 75KVA / 5 6 SPACE SPACE 7 8 15 3 ... AIR COMP. 2216 9 10 / * 8 FLA 2216 11 12 I/ ... 13 14 SPACE 15 16 SPACE 17 18 SPACE 19 20 SPACE 21 22 SPACE 23 24 SPACE 25 26 15 1 LIGHTS EX 2000 I 27 28 15 1 EXISTING 2000 29 30 15 1 LIGHTS 31 32 15 1 LIGHTS 2000 33 34 15 1 LIGHTS 2000 35 36 15 1 LIGHTS 37 38 15 1 LIGHTS 1500 39 40 SPARE 1500 If 41 42 SPARE 10,000 10,000 10,000 A = 17,716, B = 17,716, C = 17,716 =53,14BW + LCL@1650W = 55KW = 66 FLA 7716 7716 * INDICATES NEW WORK, ALL OTHER IS EXISTING AND TO REMAIN [ CERTIFICATE OF COMPLIANCE-LIGHTING PART 1 OF 2 LTG-1 PROJECT NAME HERITAGE MEDIA CORP DATE12/15/00 PROJECT ADDRESS 1954 KELLOG AVE. CARLSBAD PRINCIPAL DESIGNER-LIGHTING !TELEPHONE --J BUILDING PERMIT# O.P.E.D. 619-297-5848 DOCUMENTATION AUTHOR S. CUMMINGS TELEPHONE --·1 CHECKED rs<7oiiTE 61 9 -2 9 7 -5848 ENFORCEMENI AGENCY USE GENERAL INFORMATIO DATE OF PLANS 12/15/QQ BUILDING CONOmONED FLOOR AREA 0 NON-CONDITIONED SPACE BUILDING lYPE [gj NONRESIDENTIAL D HIGH RISE RESIDENT!Af. D HDTEL/MOTEL GUEST ROOM PHASE OF CONSTRUCTION D NEW CONSTRUCTION D ADDITION l8j_ ALTERATION METHOD OF LIGHTING COMPLIANCE N/ A D COMPLETE BUILDING D AREA CATEGORY D TAILORED D PERFORMANCE STATEMENT OF COt,l!'iJANC THIS CERTIFICATE OF COMPlAINCE LISTS THE BUILDING FEATURES AND PERFORMANCE SPECIFICATIONS NEEDED TO COMPLY WITH TITLE 24, PARTS 1 AND 6 OF THE CALIFORNIA CODE OF REGULATIONS. THIS CERTIFICATE APPLIES ONLY TO BUILDING LIGHTING REQUIREMENTS. THE PRINCIPAL LIGHTING DESIGNER HEREBY CERTIFIES THAT THE PROPOSED BUILDING DESIGN REPRESENTED IN THIS SET DF CONSTRUCTION DOCUMENTS IS CONSISTENT WITH THE OTHER COMPLIANCE FORMS AND WORKSHEETS, WITH THE SPECIFICATIONS, AND WITH ANY OTHER CALCULATIONS SUBMITTED WITH THIS PERMIT APPLICATION. THE PROPOSED BUILDING HAS BEEN DESIGNED TO MEET THE LIGHTING REQUIREMENTS CONTAINED IN SECTIONS 110, 119, 130 THROJ,IClhl.,.1 ~ DATE tl.--L_9-<JO 0C 2216 2000 2000 1500 7716 WD'S 12/15/00 DRAWN BY: SAC/KP CHECKED BY: JDC DATE REVISIONS DESCRIPTION CL ~ ~ a:~~ 0 0) d, (.) ~ i. .. 0 <(Co -~~ Cl ~ ~ w a: u.: ::E ~ 8 .. 0 w u..i '"? C, ~ ~ (!J co ~o~ -' ...... --' -a:~ w 3356 HANCOCK ST.,STE E SAN DIEGO, CA 92110 (619) 297-5848 (619) 297-7857 FAX AA PANEL SCHEDULE M-1 PNL SCHEDULE TITLE 24 E-5 .-,o .:1t, If ,( ... ' .. ': "' <5~o) lYPICAL OF (14) 8'- 4 LAMP FIXTURE "CHAIN HUNG"FURN W/PRESSES 120V ES BALLAST TITLE 24 NOTE: NON-CONDITIONED SPACE J A6. B6. ss A.B 'G POWER 1 • CONSOLE EIDELBERG PRESS A6. 86. I TA-2AI [£}J 4I] I TA-3 I ... ~ TO PANEL 'AA-1' CKT'S 1.3.5.,6. I CHIEF PRESS D POWER :J CONSOLE a1. a1. ~ - b3. b3. MIEHLE PRESS a1. a1. b3. b3. - LIGHTING PLAN N.T.S. WD'S 12/15/00 DRAWN BY: SAC/KP CHECKED BY: JDC REVISIONS DATE I DESCRIPTION I K ll I CL~~ a: 0 0 ' St ~ 0 c( ~ EXISTING PANEL 'AA-1 ' 01 I 0 0 co ... s- 120/208V,304W ~ i-~ WII I 0 ~ ~ w a: u.: ::E ~ 8 l-j I I ... 0 •.• u,j ~ ~~ C, ~ 02 ~ I .--...I ...... -...I -w ~ ELECTRICAL DESIGN CONSULTANTS 3356 HANCOCK S'f.,STE E SAN DIEGO, CA 92110 (619) 297-5848 (619) 297-7857 FAX LIGHTING PLAN E-6