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Home My WebLink About1969 PALOMAR OAKS WAY; ; CB010751; PermitU4 -' City of Carlsbad 1635 Faraday Av Carlsbad, CA 92008 05/16/2001 .' Commercial/Industrial Permit Permit No: CB0.10751 m. I ........ I :. . Building IIIpeL.LIUIi N(.UeL LIII (UU) 6021.5 Job Address: 1969 PALOMAR OAKS WY CBAD Permit Type: TI Sub Type:. INDUST ,Parcel No 2130922000 Lot #: 01 Status: ISSUED Valuation: $109,369.00 Construction Type: NEW Applied: 02/21/2001 Occupancy Group: Reference #: . Entered By: RMA Project Title: SCHUMACHER-EXHAUST FAN TO R&D . Plan Approved: 05/10/2001 . .' LAB . Issued. 05/16/2001 _._-------__Inspect Area: ' 'Applicant Owner: ".... •.. WEATHER ENGINEERING INC AIR PRODUCTS&CHEMICALS INC C/O J C SCHUMACHER CO 7199 ALVARADO RD - 1969 PALOMAR OAKS WAY LA MESA, CA 91941 / CARLAD bA,92006619-589-5505 949,6 1/ 05/16/01 0002 01 02 COP 65933 Total Fees: $1,03461 i' \Jotal PaymentsT6Date: $37528 \ BaIanbDue: \ $659.33 - Building Permit Add'I Building Permit Fee ) / S000 -Add I Recl Water Con Fee '. P.00 Plan Check ' j ..-.. / $375.28 Meter Fee ITJ\ $0.00 Add'I Plan Check Fee I J) '. , $0.00 SDCWA Fee $0.00 Plan Check Discount \.- $0.00, CFD Payff Fee-. $0.00 Strong Motion Fees i, $22.97 i '\ PFF (1 (,,- ' / ,$0.00 Park Fee . % PFF(CFD Fund).LP / $0.00 LFM Fee \ ' $0.00 \\LicéhseTax)J / /$0.00 Bridge Fee $0.00 License Tax ',Fund) / $0.00 BTD #2 Fee • $0:00e '- Traffic IFnpact Fee / / $0.00 BTD #3 Fee \ \ $0.00 Traffic kpact (CFD Fund) / $0.00 Renewal Fee '$0.00 1NCCPLUMBINGTOTAL (- / $0.00 Add'I Renewal Fee \ ( ''-' .$0.00 ELECTRICAL.TOTAL\ \ç) / $35.00. Other Building Fee \ 1$0.00 ---.MECHANICAL TOTAL $24.00 Pot. Water Con. Fee \ '- $0.00 - Master Drainage Fee' \) / $0.00 Meter Size ., 'N LI / / 7 [:SewerFee) / $0.00 Add'I Pot. Water Con. Fee $0.00J 1-...RedevParking.Fee: ..- $0.00 Red. Water Con. Fee $0.00 J Additional Fees: ' $0.00 N. TOTAL PERMIT-FEES $1,034.61 - I - . FINAL APPROVAL InspectoT ' Date: //_ Clearance: NOTICE: Please take NOTICE that approval of your project includes the imposition of fees, dedications, reservations, or other exactions hereafter collectively referred to as "fees/exactions. You have 90 days from the date this permit was issued to protest imposition of these fees/exactions. if you protest them, you must follow the protest procedures set forth in Government Code Section 66020(a),'and file the protest and any other required information with the City Manager for processing in accordance with Carlsbad Municipal Code Section 3.32.030. Failure to timely follow that procedure will bar any subsequent legal action to attack, review, set aside, void, or annul their imposition. .You are hereby FURTHER NOTIFIED that your right to protest the specified fees/exactions DOES NOT APPLY to water and sewer connection fees and capactiy changes, nor planning, zoning, grading or other similar application processing or service fees in connection with this project NOR DOES IT APPLY to any fees/exactions of which you have previously been given a NOTICE similar to this, or as to which the statute of limitations has previously otherwise expired. - . - .. •.I•. , J - , • FOR OFFICE USE ON V PERMIT APPLICATION PLAN CHECK NO. ____ CITY OF CARLSBAD BUILDING DEPARTMENT bl 7 EST. VAL.____________ Plan Ck. Deposit 1635 Faraday Ave., Carlsbad, CA 92008 Validated By _ Date __________ afRocTjNFORMATION - '- _J Address (include Bldg/Su te #) Business Name (at this ad&ess) Legal Description Lot No. Subdivision Name/Number Unit No. Phase No. Total # of Units c Existi L 219k "2!.'0! 0002 01 02 Assessor's Parcel # ProosUse C 67 37528 - Description of Work SQ. FT. #of Stories ' # of Bedrooms # of Bathrooms Name City State/Zip Telephone 1 Fax # - i" -'-'- '-p-- - - Li me I Address I City State/Zip Telephone # Name . 1 Addes ' I City N State/Zip Telephone # ,.. . (Sec. 7031.5 Business and Professions Code: Any City or County which requires a permit to construct, alter, improve, demolish or repair any structure, prior to its issuance, also requires the applicant for such permit to file a signed statement that he is licensed pursuant to the provisions of the Contractor's License Law (Chapter 9, commending with Section 7000 of Division 3 of the Business and Professions Code] or that he is exempt therefrom, and the basis for the alleged exepiption. Any violatiop of Spction 701.5 by any applicant for a çiermit subjects the applicant to civil penalty of not more than five hundred dollars 185001). .._ V. 1,.-.... 1.. I.... i,..._. I... -. . .1. _,_..... f. Name Address - I City State/Zip Telephone# - State License # License Class _ J0.4 —2,4, City Business License # L)esigner Name Address City State/Zip Telephone State License # RKERS COMPENSATION.. . -• , -. Workers' Compensation Declaration: I hereby affirm under penalty of perjury one of the following declarations: 0 I have and will maintain a certificate of consent to self-insure for workers' compensation as provided by Section 3700 of the Labor Code, for the performance of the work for which this permit is issued. I have and will maintain workers' compensation, as required by Section 3700 of the Labor Code, for the performance of the work for whic this permit is issued. My worker's compensation yisurance carrier and policy number are: ) / Insurance Company &LptJ _ Policy No. LL(. Expiration Date (THIS SECTION NEED NO'T BE COMPLETED IF THE PERMIT IS FOR ONE HUNDRED DOLLARS (81001 OR LESS) o CERTIFIC TE OF EXEMPTION: I certify that in the performance of the work for which this permit is issued, I shall not employ any person in any manner so as to become subje t to the Workers' Compen tion Laws of California. WARNING: Fail re to secure w4 d!,r?.n Jt. nsa ' n coverage is unlawful, and shall subject an employer to criminal penalties and civil fines up to one hundred thousand dollars ($100 DER ,000). in ost of compensation, damages as provided for in Section 3706 of the L4or cpde. interest and attorney's fees. SIGNAT DATE &J4O/O I - 1 I hereby affirm that I am exempt from the Cipri rector's License Law for the following reason: 0 I, as owner of the property or my employees with wages as their sole compensation, will do the work and the structure is not intended or offered for sale (Sec. 7044, Business and Professions Code: The Contractor's License Law does not apply to an owner of property who builds or improves thereon, and who does such work himself or through his own employees, provided that such improvements are not intended or offered for sale. If, however, the building or improvement is sold within one year of completion, the owner-builder will have the burden of proving that he did not build or improve for the purpose of sale). 0 I, as owner of the property, am exclusively contracting with licensed contractors to construct the project (Sec. 7044, Business and Professions Code: The Contractor's License Law does not apply to an owner of property who builds or improves thereon, and contracts for such projects with contractor(s) licensed pursuant to the Contractor's License Law). 0 I am exempt under Section Business and Professions Code for this reason: I personally plan to provide the major labor and materials for construction of the proposed property improvement. 0 YES ONO I (have / have not) signed an application for a building permit for the proposed work. I have contracted with the following person (firm) to provide the proposed construction (include name / address / phone number / Contractors license number): I plan to provide portions of the work, but I have hired the following person to coordinate, supervise and provide the major work (include name / address / phone number / contractors license number): I will provide some of the work, but I have contracted (hired) the following persons to provide the work indicated (include name / address / phone number / type of work): PROPERTY OWNER SIGNATURE DATE Is the applicant or future building occupant required to submit a business plan, acutely hazardous materials registration form or risk management and prevention program under Sections 25505, 25533 or 25534 of the Presley-Tanner Hazardous Substance Account Act? 0 YES 0 NO Is the applicant or future building occupant required to obtain a permit from the air pollution control district or air quality management district? 0 YES 0 NO Is the facility to be constructed within 1,000 feet of the outer boundary of a school site? 0 YES 0 NO IF ANY OF THE ANSWERS ARE YES, A FINAL CERTIFICATE OF OCCUPANCY MAY NOT BE ISSUED UNLESS THE APPLICANT HAS MET OR IS MEETING THE REQUIREMENTS OF THE OFFICE OF EMERGENCY SERVICES AND THE AIR POLLUTION CONTROL DISTRICT. - I hereby affirm that there is a construction lending agency for the performance of the work for which this permit is issued (Sec. 30970) Civil Code). LENDER'S NAME _ LENDER'S ADDRESS ---,---!---------,-- I certify that I have read the application and state that the above information is correct and that the information on the plans is accurate. I agree to comply with all City ordinances and State laws relating to building construction. I hereby authorize representatives of the CitV of Carlsbad to enter upon the above mentioned property for inspection purposes. I ALSO AGREE TO SAVE, INDEMNIFY AND KEEP HARMLESS THE CITY OF CARLSBAD AGAINST ALL LIABILITIES, JUDGMENTS, COSTS AND EXPENSES WHICH MAY IN ANY WAY ACCRUE AGAINST SAID CITY IN CONSEQUENCE OF THE GRANTING OF THIS PERMIT. OSHA: An OSHA permit is reqired for excavations over 5'0" deep and demolition or construction of structures over 3 stories in height. EXPIRATION: Every permit iss(ed by the building Officialundpr the provisions of this Code shall expire by limitation and become null and void if the building or work authorized by such permit is not ommenced wityin 180 da frm the date of such permit or if the building or work authorized by sqch pe1mit is suspended or abandoned at any time after the work is cc rmenced for, pd of 18 d*s (Euion 106.4.4 Uniform Building Code). I I APPLICANT'S SIGNATVR -L4 .4— DATE ,2,,./fJLD HITE: File YEt.OW: Applicant PINK: Finance City of Carlsbad Bldg Inspection Request It 07— 1' For: 01/29/2002 L--J Permit# CB010751 Inspector Assignment: TP Title: SCHUMACHER-EXHAUST FAN TO R&D Description: LAB Type: TI Sub Type: INDUST Job Address: 1969 PALOMAR OAKS WY Suite: Lot 0 Location: APPLICANT WEATHER ENGINEERING INC Owner: AIR PRODUCTS&CHEMICALS INC Remarks: Total Time: Phone: 6197780076 Inspector: Requested By: PAT Entered By: CHRISTINE CD Description 19 Final Structural 29 Final Plumbing 39 Final Electrical 49 Final Mechanical Act Comments Associated PCRs PCR99220 ABANDOND Inspection History Date Description Act Insp Comments 11/13/2001 89 Final Combo CO TP SEE JOB CARD 10/04/2001 14 Frame/Steel/Bolting/Welding CO TP NO WELDING REP FOR MEZ 10/04/2001 89 Final Combo CO TP SEE CARD - DUCT SUPP AT ROOF OILY of Carisbail Final Building Inspection Dept: Building Engineering Planning CMWD St Lite tEiiI Plan Check #: Date: 10/04/2001 Permit #: CB010751 Permit Type: TI Project Name: SCH U MACH ER-EXHAUST FAN TO R&D Sub Type: INDUST LAB Address: 1969 PALOMAR OAKS WY Lot: 0 Contact Person: TIM Phone: 8585411885 EX 1 Sewer Dist: CA Water Dist: CA B/ Inspected: Approved: LDisapproved: Inspected Date By: Inspected: Approved: Disapproved: Inspected Date By: Inspected: Approved:. Disapproved: Comments: EsGil Corporation In Partnership with government for fBui(1ing Safety DATE: May 8, 2001 ANT o JURIS. JURISDICTION: Carlsbad O PLAN REVIEWER U FILE PLAN CHECK NO.: 01-0751 SET: II PROJECT ADDRESS: 1969 Palomar Oaks Way PROJECT NAME: Schumacher, New exhaust fan and rerouting ducting. The plans transmitted herewith have been corrected where necessary and substantially comply with the jurisdiction's building codes. The plans transmitted herewith will substantially comply with the jurisdiction's building codes when minor deficiencies identified below are resolved and checked by building department staff. The plans transmitted herewith have significant deficiencies identified on the enclosed check list and should be corrected and resubmitted for a complete recheck. J The check list transmitted herewith is for your information. The plans are being held at Esgil Corporation until corrected plans are submitted for recheck. The applicant's copy of the che'ck list is enclosed for the jurisdiction to forward to the applicant contact person. The applicant's copy of the check list has been sent to: Pat Harrilcon of Weather Enginoering 4660 Viewridgo Ave San Diego CA 02123 1638 Esgil Corporation staff did not advise the applicant that the plan check has been completed. Esgil Corporation staff did advise the applicant that the plan check has been completed. Person contacted: Pat Harrilson Telephone #: (858) 5111885 Date contacted: (by: ) Fax #: (858) 511 1886 Mail Telephone Fax In Person REMARKS: By: Glen Adamek Enclosures: Esgil Corporation OGA [D MB OEJ F] PC 4/25/01 trnsmtl.dot 9320 Chesapeake Drive, Suite 208 • San Diego, California 92123 • (858) 560-1468 • Fax (858) 560-1576 / EsGil Corporation In Partnership with government for Building Safety DATE: March 8, 2001 JURISDICTION: Carlsbad PLAN. CHECK NO.: 01-0751 SET:I PROJECT ADDRESS: 1969 Palomar Oaks Way O ANT IS. 9 O PLAN REVIEWER 0 FILE PROJECT NAME: Schumacher, New exhaust fan and reroutingducting. The plans transmitted herewith have been corrected where necessary and substantially comply with the jurisdiction's building codes. LII The plans transmitted herewith will substantially comply with the jurisdiction's building codes when minor deficiencies identified below are resolved and checked by building department staff. The plans transmitted herewith have significant deficiencies identified on the enclosed check list and should be corrected and resubmitted for a complete recheck. The check list transmitted herewith is for your information. The plans are being held at Esgil Corporation until corrected plans are submitted for recheck. The applicant's copy of the check list is enclosed for the jurisdiction to forward to the applicant contact person. The applicant's copy of.the check list has been sent to: Pat Harrilson of Weather Engineering 4660 Viewridge Ave San Diego CA 92123-1638 Esgil Corporation staff did not advise the applicant that the plan check has been completed. Esgil Corporation staff did advise the applicant that the plan check has been completed. Person contacted: Pat Harrilson (V.i4) Telephone #: (858) 541-1885 Date contaOtcd: ?-S-° (by:.) Fax #: (858)541-1886 Mail ' Telephone.— Fax In Person Ij REMARKS: By: Glen Adamek Enclosures: Esgil Corporation GA EJ MB EJ F1 PC 2/23/01 trnsmtldot 9320 Chesapeake Drive, Suite 208 • San Diego, California 92123 • (858) 560-1468 • Fax(858)560-1576- Carlsbad 01-0751 March 8, 2001 GENERAL PLAN CORRECTION LIST JURISDICTION: Carlsbad PROJECT ADDRESS: 1969 Palomar Oaks Way DATE PLAN RECEIVED BY ESGIL CORPORATION: 2/23/01 REVIEWED BY: Glen Adamek FOREWORD (PLEASE READ): PLAN CHECK NO.: 01-0751 DATE REVIEW COMPLETED: March 8, 2001 This plan review is limited to the technical requirements contained in the Uniform Building Code, Uniform Plumbing Code, Uniform Mechanical Code, National Electrical Code and state laws regulating energy conservation, noise attenuation and disabled access. This plan review is based on regulations enforced by the Building Department. You may have other corrections based on laws and ordinances enforced by the Planning Department, Engineering Department or other departments. The following items listed need clarification, modification or change. All items must be satisfied before the plans will be in conformance with the cited codes and regulations. Per Sec. 106.4.3, 1997 Uniform Building Code, the approval of the plans does not permit the violation of any state, county or city law. Please make all corrections on the original tracings, as requested in the correction list. Submit three sets of plans for commercial/industrial projects (two sets of plans for residential projects). For expeditious processing, corrected sets can be submitted in one of two ways: 1. Deliver all corrected sets of plans and calculations/reports directly to the City of Carlsbad Building Department, 1635 Faraday Ave., Carlsbad, CA 92008, (760) 602-2700. The City will route the plans to EsGil Corporation and the Carlsbad Planning, Engineering and Fire Departments. 2.' Bring one corrected set of plans and calculations/reports to EsGil Corporation, 9320 Chesapeake Drive, Suite 208, San Diego, CA 92123, (858) 560-1468. Deliver all remaining sets of plans and calculations/reports directly to the City of Carlsbad Building Department for routing to their Planning, Engineering and Fire Departments. NOTE: Plans that are submitted directly to EsGil Corporation only will not be reviewed by the City Planning, Engineering and Fire Departments until review by EsGil Corporation is complete. To facilitate rechecking, please identify, next to each item, the sheet of the plans upon which each correction on this sheet has been made and return this sheet with the revised plans. Please indicate here if any changes have been made to the plans that are not a result of corrections from this list. If there are other changes, please briefly describe them and where they are located on the plans. Have changes been made not resulting from this list? El Yes 0No I' Carlsbad 01-0751 March 8, 2001 Indicate on the Title Sheet of the plans, the name of the legal owner and name of• person responsible for the preparation of the plans. Section 106.3.3. Provide a statement on the Title Sheet of the plans stating that this project shall comply with the 1998 edition of the California Building Code (Title 24), which adopts the 1997 UBC, UMC and UPC and the 1996 NEC. On the first sheet of the plans indicate: Type of construction of the existing building, Sprinklers: Yes or No Present and proposed occupancy classifications of the remodel area, The occupant load of the remodel area(s). 4. Provide a fully dimensioned floor plan showing the size and use of all rooms or areas within the space being improved or altered. Draw the plans to scale and indicate the scale on the plan. Section 106.3.3. 5. Show any existing fire rated area separation walls, occupancy separation walls, demising walls, shafts or rated corridors. Identify and provide construction details for proposed new fire rated walls. 6. Specify on the plans the fire ratings of assemblies to protect penetrations or proposed openings in existing or new fire walls, floor-ceiling assemblies or roof-ceiling assemblies. 7. Provide a complete updated technical report to identify and develop methods of protection from hazardous materials. A complete description of the activities and processes that will occur in this tenant space should be provided. A listing of all hazardous materials should be included. The materials listing should be stated in a form that would make classification in Tables 3-D and 3-E possible. Section 307.1.6. 8. The Fire Department must review the required updated technical report. The Building Official to review the Fire Department approval. - 9. Fire dampers shall be installed per Section 713.11 at all ducted or unducted air openings at penetrations of: Ceilings of fire-resistive floor-ceiling assemblies or roof-ceiling assemblies. Building exteriors required to have protected openings by Section 503. Area or occupancy separation walls. Corridors or horizontal exit walls. Shaft enclosures. 10. Smoke dampers shall be installed per Section 713.10 at all ducted or unducted air openings at penetrations of: a) Area or occupancy separation walls. b) Corridors or horizontal exit walls. c) Shaft enclosures. Carlsbad 01-0751 March 8, 2001 MECHANICAL (1997 UNIFORM MECHANICAL CODE) 11. Roof mounted equipment must be screened and roof penetrations should be minimized (City Policy 80-6). 12. Detail required roof access ladder to roof mounted HVAC equipment. UMC, Section 3075 13. Detail exhaust ventilation system compliance with UMC Chapters 5 & 6. Clearly show the type of materials to be exhausted by each exhaust system. Detail the required make-up air as per UMC, Section 505.6. Detail the exhaust outlet clearances as per UMC, Sections 504.6 & 505.9. Clearly show the duct materials are suitable for the intended use. UMC, Section 609.1 Clearly show the exhaust duct material and gage used for each duct size. See UMC, Table 5-B & 5-C. Separate and distinct systems shall be provided for incompatible materials. UMC, Sections 505.2 Detail ducts conveying explosives or flammable vapors, fumes or dusts shall extend directly to the exterior of the building without entering other spaces. UMC, Section 505.1. Detail minimum duct conveying velocities as per UMC, Section 505.4 and Table 5- A. I) Detail duct cleanouts as per UMC, Section 609.4. Detail required explosion venting of dust collection systems as per UMC, Section 609.5. Detail duct support as per UMC, Section 609.6. I) Detail fire protection as per UMC, Section 609.7. Detail clearances from combustibles as per UMC, Sections 609.8 & 609.8.1. Detail protection from physical damage as per UMC, Section 609.9. 14. A complete review of the mechanical plans will be done when the complete updated hazardous materials technical opinion and report is provided. The jurisdiction has contracted with Esgil Corporation located at 9320 Chesapeake Drive, Suite 208, San Diego, California 92123; telephone number of 858/560-1468, to perform the plan review for your project. If you have any questions regarding these plan review items, please contact Glen Adamek at Esgil Corporation. Thank you. . Carlsbad 01-0751 March 8, 2001 VALUATION AND PLAN CHECK FEE JURISDICTION: Carlsbad PLAN CHECK NO.: 01-0751 PREPARED BY: Glen Adamek DATE: March 8, 2001 BUILDING ADDRESS: 1969 Palomar Oaks Way BUILDING OCCUPANCY: ? TYPE OF CONSTRUCTION: ? BUILDING PORTION AREA (Sq. Ft.) Valuation Multiplier Reg. Mod. VALUE ($) 109,369 Air Conditioning Fire Sprinklers TOTAL VALUE 109,369 Jurisdiction Code Icb IBY Ordinance 1994 UBC Building Permit Fee I $656.081 1994 UBC Plan Check Fee [j I $426.451 Type of Review: 21 Complete Review 0 Structural Only DRepetiuve Fee 0 Other _Repeats 0 Hourly Hour(s) * Esgil Plan Review Fee I $341 .161 Comments: Sheet I of I macvalue.doc PLANNING/ENGINEERING APPROVALS S 1-0 51 DAlM. ~431al ADbRESS RESETIAL . . Ajy ROVEUENT REsTlAL ADDITION MINOR PLAZA CAM1NO REAj - <$1000000) • • - • - CARIISBAD COMPANY STORES - VILLAGE FAIRE COMPLETE OFRCE BUILDING OTHER /JJ Q(f wor . PLANIER • • DATE______________ ENGINEER DATE o%/7 • PLANNING DEPARTMENT BUILDING PLAN CHECK REVIEW CHECKLIST Plan Check No. CB 0 - 1S) Address t9ta9 VirLOrfli4 't2 Ø#c t Planner Greg Fisher Phone (760) 602-4629 APN: Q•:3— Oct RO Type of Project & Use: by ui ,25TEflA Net Project Density: DU/AC Zoning: y-OA General Plan:1'( Facilities Management Zone: 5 CFD (in/nuifi #Date of participation: Remaining net dev acres:______ Circle One (For non-residential development: Type of land used created by this permit:________________ Legend: Item Complete Item Incomplete - Needs your action Environmental Review Required: YES -NO TYPE DATE OF COMPLETION: Compliance with conditions of approval? If not, state conditions which require action. Conditions of Approval: - LII Discretionary Action Required: YES NO TYPE APPROVAL/RESO. NO. DATE PROJECT NO. OTHER RELATED CASES: Compliance with conditions or approval? If not, state conditions which require action. Conditions of Approval: - [•IiI• Coastal Zone Assessment/Compliance Project site located in Coastal Zone? YES____ NO____ CA Coastal Commission Authority? YES____ NO____ If California Coastal Commission Authority: Contact them at - 3111 Camino Del Rio North, Suite 200, San Diego CA 921081725; (619) 521-8036 Determine status (Coastal Permit Required or Exempt): Coastal Permit Determination Form already completed? YES NO____ If NO, complete Coastal Permit Determination Form now. Coastal Perrriit Determination Log #: Follow-Up Actions: Stamp Building Plans as "Exempt" or "Coastal Permit Required" (at minimum Floor Plans). Complete Coastal Permit Determination Log as needed. H:\ADMIN\COUNTER\BldgPinchkRevChkist LII Inclusionary Housing Fee required: YES NO (Effective date of Inclusionary Housing Ordinance - May 21, 1993.) Data Entry Completed? YES NO (A/P/Ds, Activity Maintenance, enter CB#, toolbar, Screens, Housing Fees, Construct Housing YIN, Enter Fee, UPDATE!) Site Plan: 1 Provide a fully dimensional site plan drawn to scale. Show: North arrow, property lines, easemnts, existing and proposed structures, streets, existing Street improvements, right-of-way width, dimensional setbacks and existing topographical lines. 2. Provide legal description of property and assessor's parcel number. Zoning: .1. Setbacks: Front: Required Interior Side: Required Street Side: Required Rear: Required Accessory structure setbacks: Front: Required Interior Side: Required Street Side: Required Rear: Required Structure separation: Required Lot Coverage: Required Height: Required Shown Shown Shown Shown Shown Shown Shown Shown Shown Shown Shown Shown Shown 5. Parking: Spaces Required Guest Spaces Required Additional Comments"1 outr m'iv ff \j c-A-3?rT 01z ?lt. LA V T I ôi'J hk.i Is kTTicCt YI ) r). OK TO ISSUE AND ENTERED APPROVAL INTO COMPUT H:\ADMIN\COUNTER\BldgPlnchkRevChklst 1-1 —DA /EN 4y2r- .Caisbád Fire Department 010751 1635 Faraday Ave. Fire Prevention Carlsbad, CA 92008 (760) 602-4660 Plan Review Requirements Category. Auto. Sprinkler, OH Date of Report: 05/09/2001 Reviewed by: __________________ Name: Schmidt Fire Prot. Address: 4760 Murphy Canyon Rd City, State: San Diego CA 92123 Plan Checker: Job #- 010751 Job Name: Schumacher Bld#OO7f Job Address: 1969 Palomar Oaks Way Ste. or Bldg. No. Approved The item you have submitted for review has been approved. The approval is based on plans, information and / or specifications provided in your submittal; therefore any changes to these items after this date, including field modifications, must be reviewed by this office to insure continued conformance with applicable codes and standards. Please review carefully all comments attached as failure to comply with instructions in this report can result in suspension of permit to construct or install improvements. Approved The item you have submitted for review has been approved subject to the Subject to attached conditions. The approval is based on plans, information and/or specifications provided in your submittal. Please review carefully all comments attached, as failure to comply with instructions in this report can result in suspension of permit to construct or install improvements. Please resubmit to this office the necessary plans and / or specifications required to indicate compliance with applicable codes and standards. Incomplete. The item you have submitted for review is incomplete. At this time, this office cannot adequately conduct a review to determine compliance with the applicable codes and / or standards. Please review carefully all comments attached. Please resubmit the necessary plans and / or specifications to this office for review and approval. Review 1st 2nd 3rd Other Agency ID FD Job # 010751 . FD File # .Cajsbad Fire Department 010751 1635 Faraday Ave. Fire Prevention Carlsbad, CA 92008 (760) 602-4660 Plan Review - Date of Report: 05/09/2001 Reviewed by: Name: Schmidt Fire Prot. Address: 4760 Murphy Canyon Rd City, State: San Diego CA92123 Plan Checker: 010751 Job Name: Schumacher Job Address: 1969 Palomar Oaks Way Ste. or Bldg. No. Technical report on site required for final. 04/10/01 09:33 FAX 7609317819 SCHUMACHER 002 TECHNICAL CONSULTANTS FOR CODE COMPLIANCE SOLUTIONS II RE/OUI LDING /LIIL SAFETY CODES V 4 April 2001 V APEC/Schumacher Engineering Attn: Craig Stephens - Sr. Engineer Randy Skow - EH&S 1969 Palomar Oaks Road Carlsbad, California 92009 RE; Schumacher Engineering Building I - Room 303/Relocation of Scrubber Ducts 8-30-96 Technical Report with 9-16-96 Revisions & Current Code Requirements Gentlemen: This letter is a follow-up to email communications on 3-29-01 and 4-3-01 regarding relocation of scrubber ducts associated with Room 303/R&D Lab and current Code requirements compared to Code requirements addressed in the 1996 Technical Report related to hazardous materials operations for this area. The 1996 Technical Report identifies Room 303/R&D Lab as part of an H7 Occupancy area also containing rooms 302A, 303A, 303B, 303C, 314, 314A, 3149 & 317 in Building 1/Area 3. Conditions complying with the 1994 Uniform Codes for H7 Occupancy conditions referenced in the 1996 Technical Report will also comply with the 1997 Uniform/1998 California Codes for H7 Occupancy conditions. There are no hazardous materials requirements/conditions in the 1997 Uniform/1998 California Codes for H7 Occupancy conditions that are more restrictive than the 1994 Codes; however, there are some hazardous materials conditions in the 1997 Uniform/1998 California Codes that are less restrictive than the 1994 Codes, specifically as these conditions relate to H7 Occupancy conditions. Should you have any questions or need additional information, please give me a call. Respectfully, ERIK N-RATTAN ASSOCIATES INC. Mary Eriks attan V 4719 Palm Avenue vLa tea, U 9J941vTel. 619.466628SvFox 619.466.623 3 '-1•, 4- SCHUMACHER ENGINEERING 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS - : r 1 JL 1 - --. I - - -, SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS REPORT FORMAT. - The report is divided into two sections [Section A-Findings and Requirements and Section B-Hazardous Materials Analysis], with each section provided as a separate report. 1.0 OVERVIEW . 1-6 1.1 Scope . I 1.2 Summary 2-4 1.3 Report Format 5 1.4 Information . . 6 2.0 PROJECT INFORMATION 7 3.0 FINDINGS AND REQUIREMENTS 8-11 Attachments Al - Hazardous Materials - General Requirements and Group H Occupancy Requirements - Indoor Storage, Use and Handling . 1-50 A2 - High-Piled Combustible Storage i-u A3 - 1st Floor Building Plan i BI Building I - Hazardous Materials Analysis B2 Building 2 - Hazardous Materials Analysis Attachments El - Definitions for Abbreviations i B2 - 1st Floor Building Plan i SCHUMACHER ENGINEERING: 1 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS INFORMATION - Questions regarding Schumacher Engineering's operations in Buildings 1 and 2 at 1969 Palomar Oaks Way in Carlsbad, California should be directed through: SCHUMACHER ENGINEERING Todd Helseth 1969 Palomar Oaks Way Carlsbad, California 92009 Telephone 619.931.2020 FAX 619.931.7819 Questions regarding the project and architectural plans should be directed through: McGRAW/BALDWIN ARCHITECTS Mike Smith or Dan Rosenberg 701 B Street - Suite 200 San Diego, California 92101-8101 Telephone 619.231.0751 FAX 619.231.4396 Questions reaardina this reoort should be directed to: ERlKSEN-RATTAN ASSOCIATES INC. Mary Eriksen-Rattàn 8989 RioSan Diego Drive - Suite.200 San Diego, California 92108-1649- Telephone 619.299.6444 FAX 619.299.1229 I, SCHUMACHER ENGINEERING 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS "1 • / SECTION k T1NDIP4GS AND RE(U1REMENTS _______ V 1.0 OVERVIEW - I - 11 Scope This "Hazardous Materials & Occupancy Classification Analysis report was prepared by Eriksen-Rattan Associates Inc at the request of Schumacher Engineering for tenant improvements planned for their J ' existing facility located at 1969 Palomar Oaks Way in Carlsbad, CA The report addresses applicable Code requirements and provisions for the indoor storage, use and handling of hazardous materials in the j building related to Esgil/Carisbad Plan File Number 96-276/Revision Number 1 j Unless otherwise noted, Code references provided herein are based on the 1994 editions of the Uniform/California Codes [Building Fire Mechanical Electrical] The types and amounts of hazardous materials addressed herein are based on 'information provided to Eriksen-Rattan Associates Inc. by Schumaôher Engineering. Discrepancies between this report and I actual field conditions are the sole responsibility of Schumacher Engineering. Conditions related to the storage, use and handling of hazardous for which plans were provided to the report preparer were reviewed with Schumacher conditions and compliance noted in the report SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 1.2 Summary - Tenant improvements are planned by Schumacher Engineering to their existing chemical production and storage facility located at 1969 Palomar Oaks Way in Carlsbad, California. Although some existing operations will not change [i.e.: existing storage rooms], some chemical production related operations and warehouse storage conditions will either be expanded or relocated, or otherwise modified to accommodate Schumacher's operational needs. The findings and requirements presented in this report are based on the results of the Section B - Hazardous Materials Analysis. The results of the Section B - Hazardous Materials Analysis were used to evaluate both occupancy classifications and the application of "Control Areas" and hazardous materials "Exempt Amounts" to Schumacher Engineering's operations. The results of the Section B - Hazardous Materials Analysis were used as the vehicle for identification of applicable Code requirements related to occupancy classification based on the types and amounts of hazardous materials involved. Section A - Findings & Requirements Enksen-Rattan Associates Inc. 8/30/96 Page 2 of 11 ] I I. I. I 11 Li BUILDING I - HAZARDOUS MATERIALS AREAS 1-1-3/1-1-7 319 Glass Shop 319A" Glass Shop Kilns" 322 SS Clean Room 323* Clean Room Gowning* 324 RGA 325 Neutralization 326 Kiln Room 326A* Kiln Room* 327 Antimony 332* Office* 333" Test Room" 2 . 1-1.3/1-1-7 313 Organic Lab 315 Glove Box Room 316 Inorganic Lab 3 H-7 302A* . Gowning" 303 R&D 303A" Electrical Transformer 303B Organic Storage. 303C Inorganic Storage 314 Analytical Lab 314A Gas Storage 314B* Equipment Storage" 317 - Chemical Engineering Cage 4 H-7 130 Mini Manufacturing Cage 141 Mini Manufacturing 155-156' Locker/Shower Rooms" 302 Applications Lab Clean Room 302B Applications Lab Expansion- 306 Applications Lab Chase 311 Chemical Engineering Lab 311A* Electron Microscope 5 1-1-2!1-1-7 501 Chemical Storage Room 501 6 1-1-2!1-1.7 or H-3 502 Chemical Storage Room 502 7 1-1-2/1-1-7 503 Chemical Storage Room 503 *No hazardous materials - allowed within boundary of "H" areas. Section A - Findings & Requirements Enksen-Rattan Associates Inc. 8/30/96 Page 3 of 11 SCHUMACHER ENGINEERING: 1969,Pàlomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS The building areas, operations and associated occupancy classifications addressed in this report are as indicated in the following tables. 1. 1969 Building 1: Building us located west of the existing area separation wall. Seven [7] Building I "hazardous materials" areas are addressed in this report: I I I. I, I SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS Section A - Findings & Requirements Eriksen-Rattan Associates Inc. 8/30/96 Page 4 of 11 2. 1969 Building 2: Building 2 is located east of the existing area separation wall. Four [4] Building 2 "hazardous materials" areas are addressed in this report, with a fifth area identified as having "no hazardous materials": MATERIALS AR AS .l1J Area Qccupcy PoorestMeas ................................ pr1nø H-3/1-1-7 160 GC/Wet Lab 161" Vessel/Valve Reassembly" 162 Stainless Steel Vessel Wash 163 Manufacturing CR Chase 164 Glass Vessel 165 Chemical Packaging 166" Janitor" 167 Teflon Valve 168" Cart Airlock 169 Vessel Wash Personnel Airlock* Gowning" 172 Gas Storage 173" EntryNestibule" 174* Gowning/Wash Room" Gowning" . Personnel Airlock" Personnel Airlock" Clean Corridor* 179 Vessel Prep 180 0MM Prep 181 HPM Prep 182* Balance Room" 183 Instrument Lab 184 Prep Hoods 185 GFAAC Lab 186 Chase 307/309 Material Prep 310 Coating Room 312* . Corridor" 328 Manufacturing Cage 329 TRANS/TEOS Lab 330A High Bay-Storage 330B High Bay Storage 335* Corridor" 336 Final Packaging Vacuum Pump/Trap Room" Corridor" 341 Bubbler Storage 342 High Bay Storage 2 H-311-1-7 330C High Bay Storage 330C 3 H-3 505 TRANS/TEOS Storage-Transfer Room 505 4 B"" 152 Quality Assurance 5 F-I"" 401 Metal Shop [No hazardous materials] *No hazardous materials - allowed within boundary of "H areas. ""152 & 401 = "Control Areal SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 1.3 Report Format The report is divided into two sections [Section A-Findings and Requirements and Section B-Hazardous Materials Analysis], with each section provided as a separate report. 1.0 OVERVIEW 1-6 1.1 Scope I 1.2 Summary 2-4 1.3 Report Format 5 1.4 Information 6 2.0 PROJECT INFORMATION 7 3.0 FINDINGS AND REQUIREMENTS 8-11 Attachments Al - Hazardous Materials - General Requirements and Group H Occupancy Requirements - Indoor Storage, Use and Handling 1-50 A2 - High-Piled Combustible Storage 1-11 A3 - 1st Floor Building Plan i BI Building I - Hazardous Materials Analysis B2 Building 2 - Hazardous Materials Analysis Attachments BI - Definitions for Abbreviations i B2 - 1st Floor Building Plan i Section A. Findings & Requirements Eriksen-Rattan Associates Inc. 8/30/96 Page 5 of 11 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 1.4 Information Questions regarding Schumacher Engineering's operations should be directed through: SCHUMACHER ENGINEERING Todd Helseth 1969 Palomar Oaks Way Carlsbad, California 92009 Telephone 619.931.2020 FAX 619.931.7819 Questions regarding the-project and architectural plans should be directed through: McGRAWIBALD WIN ARCHITECTS Mike Smith or Dan Rosenberg 701 B Street - Suite 200 San Diego, California 92101-8101 Telephone 619.231.0751 FAX 619.231.4396 Questions reaardina this reoort should he dirctd tn ERIKSEN-RATrAN ASSOCIATES INC. Mary Eriksen-Rattan 8989 Rio San Diego Drive - Suite 200 San Diego, California 92108-1649 Telephone 619.299.6444 FAX 619.299.1229 Section A - Findings & Requirements Enksen-Rattan Associates Inc. 8/30/96 Page 6 of 11 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 2.0 PROJECT INFORMATION - Tenant improvements are planned by Schumacher Engineering to their existing chemical production and storage facility located at 1969 Palomar Oaks Way in Carlsbad, California. The tenant improvement changes have been submitted to the City of Carlsbad for plan review and permit under Carlsbad/Esgil Plan File Number 96-276 Revision 1. The following table provides an overview of the tenant improvements involving changes to the existing facility related to hazardous materials operations inside Buildings I and 2. OVERVIEW OF "HAZARDOUS MATERIALS" TENANT IMPROVEMENTS Building I is a 2-story, fully spnnklered, Type V-N construction building located on the west side of the existing area separation wall. The Building I areas addressed in this report are the areas identified in Section 1.2. Tenant improvements addressed in this report will involve the following changes to the 1st floor of the existing building: Expansion or relocation of existing and previously permitted hazardous materials operations associated with R&D, Organic/Inorganic Labs, Chemical Engineering, Chemical Production, Glass Shop/RGA, Applications Lab, Mini Manufacturing and ancillary areas. BUR.DING 2 Building 2 is 1-story, fully spnnklered, Type V-N construction building located on the east side of the existing area separation wall. The Building 2 areas addressed in this report are the areas identified in--Section 1.2. The tenant improvements addressed in-this report will involve the following changes to the existing building: Expansion or relocation of existing hazardous materials operations associated with Chemical Production and Shipping & Receiving. Section A - Findings & Requirements Enksen-Rattan Associates Inc. 8/30/96 Page 7 of 11 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 3.0 FINDINGS AND REQUIREMENTS - 3.1 Hazardous Materials Inventory Hazardous materials inventory information for "hazardous materials" operations located inside Buildings I and at 1969 Palomar Oaks way are addressed in the Section B - Hazardous Materials Analysis. The tables on pages 10-11 address each building, building areas either involving hazardous materials or within the boundaries of a "hazardous materials area" and the location of hazardous materials inventory information in the Section B - Hazardous Materials Analysis. 3.2 Occupancy Classifications Occupancy classifications for each building area involving hazardous materials are identified in the tables on pages 10-11. a 3.3 Requirements I. Hazardous Materials Operations: Requirements for Schumacher's "hazardous materials operations" I. are provided in Attachment Al. Attachment Al addresses both "H" and "Non-H" occupancy "hazardous materials" requirements and identifies Schumacher conditions related to such requirements. Schumacher locations where "hazardous materials" requirements apply are identified in the tables on pages 10-11. High-Piled Combustible Storage Operations: General requirements applicable to high-piled combustible storage operations are provided in Attachment A2. Specific review of such operations for compiiance with applicable Code requirements is outside the scope of this report and is the responsibility of "others". Schumacher locations where high-piled-combustible storage requirements apply are identified in the tables on pages 10-11. I. v.12 Section A - Findings & Requirements Eriksen-Rattan Associates Inc. 8/30/96 Page 8 of 11 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 3.4 Plans Plans provided to the report preparer for review indicate reasonable compliance with applicable Code requirements specifically related to the use, storage and handling of hazardous materials. Review of plans for "other" conditions is outside the scope of this report and is the responsibility of "others". See the project plans submitted separately by McGraw/Baldwin Architects under Plan File Number 92-276 Revision I for details and project specific information. An overview of the 1St floor areas is provided in Attachment A3. Section A - Findings & Requirements Enksen-Rattan Associates Inc. 8130/96 Page 9 of 11 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS I H-3/H-7 319 319A* 322 323* 324 325 326 326A* 327 332* 333* I 2 H-3/H-7 313 315 316 13 H-7 302A* 303 303A* 303B 303C 314 314A 314B* 317 14 H-7 130 141 155156* 302 302B 306 311 311A* I 5 H-2/H-7 411 I 6 H-21H-7orH-3 502 7 H-2/H-7 503 *No hazardous materials - allowed within Glass Shop Glass Shop Kilns* SS Clean Room Clean Room Gowning* RGA Neutralization Kiln Room Kiln Room* Antimony Office* Test Room* Organic Lab Glove Box Room Inorganic Lab Gowning* R&D Electrical Transformer Organic Storage Inorganic Storage Analytical Lab Gas Storage Equipment Storage* Chemical Engineering Cage Mini Manufacturing Cage Mini Manufacturing Locker/Shower Rooms* Applications Lab Clean Room Applications- Lab Expansion Applications Lab Chase Chemical Engineering Lab Electron Microscope Chemical Storage Room 501 Chemical Storage Room 502 Chemical Storage Room 503 ry of H areas. Attachment Al BI - Area I Attachment Al BI -Area 2 Attachment Al B1 - Area 3 Attachment Al BI -Area 4 Attachment Al Bl -Area 5 Attachment A2 Attachment Al BI -Area 6 Attachment A2 Attachment Al Bi - Area 7 Attachment A2 Section A - Findings & Requirements Eriksen-Rattan Associates Inc. 8/30/96 Page 10of 11 ".4 - . SCHUMACHER ENGINEERING 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 4 : .. 1. ....... LDING 2 - HAZARDOUS ......'...............'.'... . . . . . • MATERIALS OPERATIONS Area Q4ai! ... Op.ratons Rutomants occrn & PYovlSOnS fl Mafis nfô H-3/1-1-7 160 . GC/Wet Lab Attachment Al B2 - Area I 161 Vessel/Valve Reàssembly* 162 - Stainless Steel Vessel Wash . 163 Manufacturing CR Chase 164 - Glass Vessel 165 .. Chemical Packaging 166*. Janitor* ' 167 Teflon Valve r• 168* Cart Airlock - j69 Vessel Wash - : 170* Personnel Airlock* - . ,. • 171* Gowning* 172 Gas Storage . - . ... . 173* EntryNestibule* 174 Gowning/Wash Room* . 175* Gowning* • 176* Personnel Airlock* - 177* Personnel Airlock* . 178* ' Clean Corridor* . . 179 . Vessel Prep - 180 • 0MM Prep . • 181 HPM Prep . . . 182* Balance Room* 183 - Instrument Lab . 184 . Prep Hoods • . 185. - GFMC Lab . 186 Chase . . 307/309 • Material Prep - - • 310. Coating Room • 312* .. Corridor* . 328 . Manufacturing Cage •. 329 TRANSITEOS Lab . 330A . High Bay Storage , +Attachment A2 1 jo . 330B . . . High Bay Storage ' - +Attachment A2 335* , .Comdor* 336 • . Final Packaging •' 339*. . Vacuum Pump/Trap Room*'. .. 340* Corridor*. 341 Bubbler Storage +Attachment A2 '. 342 High BayStorage . +Attachment A2 2 - H-311-1-7 ,330C High Bay Storage 330C • Attachment Al B2 - Area 2 '. • Attachment A2 3 H-3 605 - TRANS/TEOS' Storage- Attachment Al B2 - Area 3 . . - Transfer Room 505 Attachment A2 4 *B*t 152 . . Quality Assurance Attachment Al 82 - Area 4 5 - F.l ,'.•.. 401 Metal Shop Attachment Al None - - [No hazardous materials] *No hazardous materials - allowed within boundary of "H" areas. . 152 & 401 = "Control Area 1". . . • . - J . Section A Findings & Requirements Enksen Rattan Associates Inc -. 1 8/30/96 Page 11 of 11 •'. • - • •-• •• • ' - '. SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS ATTACHMENT Al HAZARDOUS MATERIALS GENERAL REQUIREMENTS AND GROUP H OCCUPANCY REQUIREMENTS INDOOR STORAGE, USE AND HANDLING 30 August 1996 Prepared by ERIKSEN-RATTAN ASSOCIATES INC. 8989 Rio San Diego Drive - Suite 200 San Diego, California 92108-1648 Telephone (619)299-6444 FAX (619)299-1229 1O SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS TABLE OF CONTENTS - ATTACHMENT Al 1.0 SUBJECT Discussion PAGE I 2.0 Application 2-3 3.0 Requirements and Provisions ..• 4.43 1 Exempt Amounts & Control Areas 4 2 Maximum Allowable Amounts of Hazardous Materials 5-10 3 Occupancy Classifications and Occupancy Separations 10-14 4 Location on Property and in Building 15 5 Exits -"H" Occupancy Areas 16 6 Floors - "K" Occupancy Areas 17 7 Seismic Bracing/Protection 17 8 Storage of Individual Containers on Racks/Shelves 17 9 Hazardous Materials Storage Cabinets 18 10 Flammable/Combustible Liquids Storage Cabinets 18 11 Gas Cabinets 19 12 Fume Hoods and Exhausted Enclosures S 19 13 Separation of Incompatible Materials in Storage 20-21 14 Plastic Containers - Class I Flammable & Class II Combustible Liquids 21 15 Storage Arrangement 22 16 Transport of Hazardous Materials in Buildings through Exit Corridors/Enclosures 23 17 Process Equipment 23 18 Liquid Transfer Operations 24 19 Process Piping Systems - Piping, Tubing, Valves & Fittings 24-25 20 Compressed Gases . 26 21 Waterproof Room - Storage of Class 2 or 3 Water Reactives >Exempt Amounts 26 22 Electrical- Class I Flammable Liquids & Flammable Gases 27 23 General Area Ventilation 28 24 Exhaust Ventilation Systems 28-32 25 Product Conveying Exhaust Ducts 3.3 26 Treatment Systems - Corrosives, Highly Toxics, Toxics >E.xempt Amounts 34 27 Smoke Detection System - Oxidizers >Exempt Amounts 35 28 Emergency Chemical Alarm System - Storage >Exempt Amounts 35-36 29 Limit Controls - 37 30 Emergency Power System 38-40 31 Spill Control and Containment 41 32 Smoke & Heat Venting 42 33 Explosion Control - Class I Flammable Liquids & Water Reactives 3 >Exempt Amounts 43 34 Automatic Fire Sprinkler System Protection 44-46 5 Sprinkler System Alarms and Supervision 46 6 Portable Fire Extinguishers 46 37 Hose Lines 5 5 46 38 Storage Plan 5 47 39 Security 5 47 40 "No Smoking" Signage 47 41 Ignition Sources 48 42 Fire Department Access 48 43 Water Supply 49 44 Knox Box 49 45 Training and Procedures 49 46 Hazard Identification Placarding 50 47 Permits 50 48 Other 50 / SCHUMACHER ENGINEERING 1969 Palomar Oaks Way, Carlsbad CA / HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS (I :1 1, -- -- - 1.0 DISCUSSION I The following itemization summarizes both general and "Group H Occupancy" specific requirements. : from the 1994 editions of the Uniform/California Building and Fire Codes applicable to the indoor storage and use of hazardous materials at Schumacher Engineering's facilities located at 1969 Palomar Oaks Way in Carlsbad, CA. Where requirements are duplicated between the Uniform/California Building Code J and Uniform/California Fire Code or within the Codes only one [1] Code section reference may be 4 indicated Where applicable, references to the' Uniform/California Mechanical Code National Electrical Code and CAL-OSHA are noted 20 APPLICATION a The general requirements and provisions addressed herein apply to the indoor use, handling and storage j of hazardous materials throughout Schumacher Engineering's facilities located at 1969 Palomar Oaks Way Carlsbad CA, unless otherwise noted - The Group H Occupancy" specific requirements and provisions apply only to the specific indoor areas identified with each specific requirement or provision j The Schumacher Engineering facilities addressed herein occupancy classification(s) for each area and I hazardous materials information for each area are as follows I - Li - 4 9 1 Oil - Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements- Indoor Storage, Use and Handling Enksen Rattan Associates inc 81301196 Page 1 of 50 1 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 2.0 APPLICATION - continued 1. 1969 Building 1: Building I is located west of the existing area separation wall. Seven [7] Building I "hazardous materials" areas are addressed in this report: BUILDING 1 - HAZARDOUS MATERIALS AREAS Few H-3/1-1-7 319 Glass Shop 319A* Glass Shop Kilns" 322 SS Clean Room 323* Clean Room Gowning*. 324 RGA 325 Neutralization 326 Kiln Room 326A" Kiln Room* 327 Antimony 332* Office* 333* Test Room* 2 H-3/1-1-7 313 Organic Lab 315 Glove Box Room 316 Inorganic Lab .3 H-i 302A* Gowning" 303 R&D 303A" Electrical Transformer 303B Organic Storage 303C Inorganic Storage 314. Analytical Lab 314A Gas Storage 314B* Equipment Storage" 317 . Chemical Engineering Cage 4 H-i 130 Mini Manufacturing Cage 141 Mini Manufacturing 155156* Locker/Shower Rooms" .302 Applications Lab Clean Room 302B Applications Lab Expansion .306 Applications Lab Chase 311 Chemical Engineering Lab 311 A* Electron Microscope 5 H-211-1-7 501 . Chemical Storage Room 501 6 H-2/1-1-7 or H-3 502 Chemical Storage Room 502 7 . H-21H-7 503 Chemical Storage Room 503 *No hazardous materials - allowed within boundary of "H" areas. Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Enksen-Rattan Associates Inc. 8/30//96 - Page 2 of 50 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 2. 1969 Building 2: Building 2 is located east of the existing area separation wall. Four [4] Building 2 "hazardous materials" areas are addressed in this report, with a fifth area identified as having "no hazardous materials': BUILDING 2 - HAZARDOUS MATERIALS AREAS Area Qc~pan ftooslAress ......... ........•.... H-31H-7 160 GC/Wet Lab 161* Vessel/Valve Reassembly" 162 Stainless Steel Vessel Wash 163 Manufacturing CR Chase 164 Glass Vessel 165 Chemical Packaging 166* . Janitor" 167 Teflon Valve 168* Cart Airlock 169 Vessel Wash 170* Personnel Airlock" 171* Gowning" 172 Gas Storage 173* Entry/Vestibule" 174* Gowning/Wash Room" 175* Gowning* 176* Personnel Airlock" 177* Personnel Airlock* 178* . Clean Corridor* 179 Vessel Prep 180 0MM Prep 181 HPM Prep 182* Balance Room" 183 Instrument Lab 184 Prep Hoods 185 GFAAC Lab 186 Chase 307/309 Material Prep 310 - Coating-Room 312* Corridor* 328 Manufacturing Cage 329 TRANS/TEOS Lab 330A High Bay Storage 330B High Bay Storage 335* Corridor" 336 Final Packaging 339" Vacuum Pump/Trap Room" 340* Corridor* 341 Bubbler-Storage 342 High Bay Storage 2 H-3/1-1-7 330C High Bay Storage 330C 3 H-3 505 TRANS/TEOS Storage-Transfer Room 505 4 B" 152 Quality Assurance 5 F-I"" 401 Metal Shop [No hazardous materials] "No hazardous materials - allowed within boundary of "H" areas. ""152 & 401 = "Control Area 1". Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Enksen-Rattan Associates Inc. 8/30//96 - Page 3 of 50 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 3.0 REQUIREMENTS AND PROVISIONS Application: Requirements and provisions for the indoor use, storage and handling of hazardous materials at Schumacher Engineering facilities located at 1969 Palomar Oaks Way in Carlsbad, CA are as addressed in Section 3.0. Excluded: Locations without hazardous materials are outside the scope of this report. 1. Exempt Amounts & Control Areas: Exempts Amounts: "Non-H Occupancies": "Exempt Amounts" are the amounts of hazardous materials allowed to be located in a building, or portion of a building, classified as a "non-hazardous occupancy". "Group H Occupancies": "Exempt Amounts" of hazardous materials may also be applied to a "Group H Occupancy". For example: Each "H-2" occupancy may contain up to the "Exempt Amounts" of "H-i", "H-3" and "H-7" J materials. Each "H-3" occupancy may contain up to the "Exempt Amounts" of "H-I", "H-2" and "H-7" materials. I .• Each "H-7" occupancy may contain up the "Exempt amounts" of "H-I", "H-2" and "H-3" materials. Application to Schumacher Conditions: See the Section B - Hazardous Materials Analysis - Summaries & Occupancy Classifications for each building and each hazardous materials area in each building. Control Areas: Requirements: Each industrial building is allowed to have up to four [4] "Control Areas" in which </Exempt Amounts Of hazardous materials may be stored, used and/or handled. "Control Areas" may be utilized-in both-"non-H" and "H" occupancy areas. I-hour fire-resistive occupancy separation is required between "Control Areas" to separate "Control Areas" from each other. - Application to Schumacher Conditions: Control Areas for Buildings 1 and 2, based on the Section 8.- Hazardous Materials Analysis, are as follows: J • Building 1: * Areas 1-7: None required or needed. * Available "Control Areas" in Building 1: 4 Building 2: * Areas 1-3: None required or needed. Area 4/Quality Assurance & Area 5/Metal Shop: Addressed as a single [one (1)] "non-hazardous Control Area" [Group B & Group F, Division I Occupancy]. * Available "Control Areas" in Building 2: 3 Schumacher Conditions: The conditions shown on the plans comply. 1994 Codes: UBC 204, Tables 3-D/3-E J Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 81301196- Page 4 of 50 1: Health Hazard Materials in Group H, Division 2 & 3 Occupancy Storage Rooms Unless otherwise noted, unlimited amounts of Health Hazard Materials allowed if room is also constructed to meet "H-7" requirements. Otherwise, limited as indicated below. Materid Hazard Mamumountspor"H4 ssUeathn Occupuic Stoi'a Room Solids .& Liquids V Carcinogens 10,000 lbs + 1,000 gIns12 Corrosives 10,000 lbs + 1,000 gIns1 .Highly-Toxics 2 lbs + 0.2 gins13 Irritants 10,000VibS + 1,000 gins 1'2 -Other Health Hazards - 10,000 lbs + 1,000 gins'2 V Sensitizers 10,000 lbs + 1,000 gins1'2 V Toxics 1,000 lbs + 100 gins' V Compressed Gases . Carcinogens 1,620 cf1 V Corrosives 1,620 c? V Highly Toxics 20 Cf Irritants 1,620 cf' V Other Health Hazards 1,620 cf1 V Toxics V 1,620 cf1 'Maximum Amount may be doubled when up the amount indicated is stored in approved storage cabinets. 21996 Supplement to 1994 Code: Unlimited amounts allowed for storage in fully sprinklered building. 1996 Supplement to 1994 Code - Highly Toxics Solids & Liquids: Exempt Amount increased from 2 pounds to 20 pounds and 2 gallons. - SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS I Aft, 2. Maximum Allowable Amounts of Hazardous Materials: S "Non H" Occupancy Areas - Building 2/Control Area I [Areas 4 & 5]: Maximum Allowable Amounts: J . Limited to Exempt Amounts. See Section B - Hazardous Materials Analysis - Summaries & Occupancy Classifications for Exempt Amounts allowed. Application to Schumacher Conditions: Building 2/Area 4 - Quality Assurance [Building 2 - "Control Area 1"]:See Section B - Hazardous Materials Analysis - Building 2/Area 4 for types and amounts of hazardous materials. * - L. I • Building 2/Area 5 - Metal Shop [Building 2 -"Control Area 1"]: No hazardous materials indicated by Schumacher. - - ti' uccupancy storage Rooms: - - Schumacher "H" Occupancy Storage Rooms: Schumacher "H" occupancy storage rooms I- are indicated in the following table: I .- • Maximum Allowable Amounts: The maximum allowable amounts of hazardous materials allowed in "Group H Occupancy" storage rooms are the amounts indicated in the following three [3] tables. V Application to Schumacher Conditions: Hazardous materials in the storage rooms indicated above contain less than the maximum allowable amounts indicated in the tables. BtlIdlng Area Rant ccan .1 5 Storage Room 501 H-2/H.7 Building I - Area 5 1 6 Storage Room 502 H-2/1-1-7 or H-3 Building 1 -Area 6 1 7 Storage Room 503 H-211-1-7 Building 1 - Area 7 2 2 High Bay Storage Room 330C/ H-3/1-1-7 Building 2 -Area 2 Flammable Liquids Storage Room V Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements- Indoor Storage, Use and Handling Enksen-Rattan Associates Inc. - V V V 8/30//96 - Page 5 of 50 V V * V V V V SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 2. Maximum Allowable Amounts of Hazardous Materials - continued: "H" Occupancy Storage Rooms - continued: Maximum Allowable Amounts - continued: I JO Combustible Liquids ll' Combustible Liquids Ill-A2'3 Combustible Liquids Ill-B Explosives Flammable Gas Flammable Liquids I-A2'3 Flammable Liquids i-B2'3 Flammable Liquids I-C2'3 Flammable Solids Organic Peroxides I Organic Peroxides II Organic Peroxides Ill Organic Peroxides IV Organic Peroxides V Oxidizers 4 Oxidizers 3 Oxidizers 2 Oxidizers I Oxidizer Gases Pyrophoncs/Solids & Liquids Pyrophoncs - Gases Unstable Reactives 4/Solids & Liquids Unstable Reactives 4/Gases Unstable Reactives 3/Solids & Liquids Unstable Reactives 3/Gases Unstable Reactives 2/Solids & Liquids Unstable Reactives 2/Gases Unstable Reactives I Water Reactives 3/Solids & Liquids Water Reactives 3/Gases Water Reactives 2/Solids & Liquids Water Reactives 2/Gases Water Reactives 1 24,000 gins per room 48,000 gins per room Not Limited 1 lb & 1 lb per building' Not Limited 12,000 gins per room 15,000 gins per room 15,000 gins per room Not Limited 10 lbs + 0.1 gin per building' 50,000 lbs + 5,000 gins per building 100,000 lbs + 10,000 gins per building Not Limited Not Limited 1 lb/0.1 gin per building' 2,400,000 lbs + 240,000 gins per building 4,000,000 lbs + 400,000 gins per building Not Limited Not Limited Not Limited 2,000 ci per building 1 lb + 0.1 gin per building' 10 dper building1 2,000 lbs + 200 gins per building 2,000 ci per building 50,000 lbs + 5,000 gins per building 10,000 ci per building Not Limited 2,000 lbs + 200 gins per building 2,000 ci per building 50,000 lbs + 5,000 gins per-building 10,000 ci per building Not Limited ii S Maximum Amount may be doubled when up the amount indicated is stored in approved storage cabinets. 2Mixed Storage in Same Pile/Rack: Limited to total for least amount allowed. 3Class I, II & Ill-A Liquids: Storage ofmore than the amounts indicated must be located in a liquid storage warehouse [4-hour area separation from other building areas]. Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 8/30//96 - Page 6 of 50 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 2. Maximum Allowable Amounts of Hazardous Materials - continued: "H" Occupancy Storage Rooms - continued: Maximum Allowable Amounts - continue Combustible Liquids il 24,000 gins per room Combustible Liquids Ill-A23 48,000 gins per room Combustible Liquids Ill-B Not Limited • Explosives 1 lb & 1 lb per building' Flammable Gas 1,500 cf 1 Flammable Liquids i-A2'3 12,000 gins per room Flammable Liquids I-B23 15,000 gins per room Flammable Liquids i-C23 15,000 gins per room Flammable Solids Not Limited Organic Peroxides I 10 lbs + 0.1 gin per building' Organic Peroxides ii 50,000 lbs/5,000 gins per building Organic Peroxides lii 100,000 lbs + 10,000 gins per building Organic Peroxides IV Not Limited Organic Peroxides V Not Limited Oxidizers 4 1 lb + 0.1 gin per building1 Oxidizers 3 20 lbs + 2 gins' Oxidizers 2 4,000,000 lbs + 400,000 gins per building Oxidizers 1 Not Limited Oxidizer Gases 3.000 cf' Pyrophorics/Soilds & Liquids Not Limited Pyrophorics - Gases 50 cf1 Unstable Reactives 4/Solids & Liquids 1 lb + 0.1 gin per building' Unstable Reactives 4/Gases 10 cf per building' Unstable Reactives 3/Solids & Liquids 101 bs + I gin' Unstable Reactives 3/Gases 100 cf1 Unstable Reactives 2/Solids & Liquids 50,000 lbs/5,000 gins per building Unstable -Reactives 2/Gases 10,000 cf per building Unstable Reactives I - Not Limited Water Reactives 3/Solids & Liquids. 10 lbs-+ 1 gin' Water Reactives 3/Gases 2,000 cf per building Water Reactives.21Solids & Liquids 50,000 lbs + 5,000 gins per building Water Reactives 2/Gases 10,000 cf per building Water Reactives 1 Not Limited 'Maximum-Amount may be doubled when up the amount indicated is stored in approved storage cabinets. 2Mixed Storage in Same Pile/Rack: Limited to total for least amount allowed. 3Class I, ii & Ill-A Liquids; Storage of more than the amounts indicated must be located in a liquid s t o r a g e warehouse [4-hour area separation from other building areas]. S Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 8/301196 - Page 7 of 50 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 2. Maximum Allowable Amounts of Hazardous Materials - continued: S "H" Occupancy Use and Combination Use/Storage Areas: Schumacher "H" Occupancy Use and Combination Use/Storage Areas: Schumacher UH occupancy use and combination use/storage areas are as indicated in the following table. Rooms without hazardous materials located within the boundaries of "H" areas are noted. H OCCUPANCY USE & COMBINATION USEISTORAGE AREAS 319 - Glass Shop 1-1-3/1-1-7 Bi - Area I 319A - Glass Shop Kilns* 322 - SS Clean Room 323 - Clean Room Gowning" 324-RGA 325 - Neutralization 326- Kiln Room 326A- Kiln" 327 - Antimony 332-Office" 333 - Test Room" 2 313-Organic Lab H-3/1-1-7. BI -Area 2 315-Glove Box Room 317- Inorganic Lab 3 302A - Gowning" H-7 BI -Area 3 303-R&D 303A - Electrical Transformer" 303B - Organic Storage 303C - Inorganic Storage 314 - Analytical Lab 314A-Gas Storage 314B - Equipment Storage" 317- Chemical Engineering-Cage 4 130- Mini Manufacturing Cage H-7 Bi -Area 4- 141 -Mini Manufacturing 155-156 - Locker/Shower Rooms" 302 - Applications Lab Clean Room 302B- Applications Lab Expansion 306 - Applications Lab Chase 311 - Chemical Engineering Lab 311 A - Electron Microscope" "No hazardous materials - occupancies allowed within- boundary of "H" areas. Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage. Use and Handling Enksen-Rattan Associates Inc. 81301/96 - Page 8 of 50 i. SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 2. Maximum Allowable Amounts of Hazardous Materials - continued: "H" Occupancy Use and Combination Use/Storage Areas - continued: Schumacher "H" Occuoancv Use and Combination Use/Storacie Areas - continued: H OCCUPANCY USE & COMBINATION USE/STORAGE AREAS 2 1 160 - GC/Wet Lab H-3/1-1-7 B2 Area 2 161 - Vessel/Valve Reassembly* 162 - Stainless Steel Vessel Wash 163 - Manufacturing CR Chase 164 - Glass Vessel 165- Chemical Packaging [Bubbler Fill Stations] 166Janitor* 167 - Teflon Valve [Bubbler Fill Stations] 168 - Cart Airlock* 169-Vessel Wash 170 - Personnel Airlock* 171 - Gowning* 172 - Gas Storage 173 - EntryNestibule* 174 - GowninglWash Room* 175 - Gowning* 176 - Personnel Airlock* 177 - Personnel Airlock* 178 - Clean Corridor* 179-Vessel Prep 180-0MM Prep 181 - HPM Prep 182 - Balance Room* 183- Instrument Lab 184-Prep Hoods 185-GFAAC Lab 186-Chase 307/309 - Material Prep 310- Coating Room 312- Corridor* 328 - Manufacturing Cage 329 - TRANS/TEOS Lab .330A - High Bay Storage- 330B - High Bay Storage 335 - Corridor* 336 - Final Packaging 339 - Vacuum Pump/Trap Room* 340 - Corridor* 341 - Bubbler Storage 342 - High Bay Storage 2 3 505 - TRANSITEOS Stge-Trans H-3 B2 - Area 3 *No hazardous materials - occupancy allowed within boundary of "H" areas. Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 8/30//96 - Page 9 of 50 .1 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 1. 2. Maximum Allowable Amounts of Hazardous Materials - continued: "H" Occupancy Use and Combination Use/Storage Areas - continued: I • Maximum Allowable Amounts: The maximum allowable amounts of hazardous materials j allowed in "Group H Occupancy" use and combination use/storage areas are as follows: . Class I. II and Ill-A Liquids: 9 Use-Open System Ooerations: Limited to the Exempt Amounts indicated in Section B - Hazardous Materials Analysis, or located in Group H, Division 2 Occupancy liquid use, dispensing and mixing rooms. * Use-Closed System Operations: * "H-2" and "H-3" Occupancies: Amounts are not limited. * "H-7" Occupancies: Limited to the Exempt Amounts indicated in Section B - Hazardous Materials Analysis. I Storage: Same as indicated above for storage rooms. Other Hazardous Materials: The maximum allowable amounts of hazardous materials, other than Class I, II and Ill-A Liquids, allowed in "Group H Occupancy" use and I combination use/storage areas are the same as indicated above for storage rooms. Application to Schumacher Conditions: Hazardous materials in the use and combination use/storage rooms indicated above contain less than the maximum allowable amounts indicated in the tables. J 1994 Codes: UBC 307.1.3, 307.1.4, 307. 1.5, Table 3-D, Table 3-E, Table 3-C; UFC 7902.5.11.2.2, Table 7902.5-D, Table 7902.5-E, 8001. 13, Table 8001.13-A, Table 8001.13-B, 8003.6.1.7, 8003.9.1.2, 8003.10.1.2 I.. Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. - 8/30//96. Page 10 of 50 U Li SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 3. Occupancy Classifications and Occupancy/Area Separations: Occuoancv Classifications: OCCUPANCY MATERIALS AREAS Ate -HA-Z-ARDOUS Qpac CLASSIFICATI QperUor* :uIiI.iit I H-3/H-7 319 Glass Shop 319A* Glass Shop Kilns* 322 SS Clean Room 323* Clean Room Gowning* 324 RGA 325 Neutralization 326 Kiln Room 326* Kiln* 327 Antimony 332* Office 333* Test Room 2 H-3!H.7 313 Organic Lab 315 Glove Box Room 316 Inorganic Lab 3 H-7 302A* Gowning* 303 R&D 303A* Electrical Transformer 303B Organic Storage 303C Inorganic Storage 314 Analytical Lab 314A Gas Storage 314B* Equipment Storage 317 Chemical Engineering Cage 4 H-7 130 Mini Manufacturing Cage 141 Mini Manufacturing 155_156* - Locker/Shower Rooms* 302 Applications Lab Clean Room 302B Applications Lab Expansion 306 Applications Lab Chase 311 Chemical Engineering Lab 311A Electron Microscope 5 H-2/H.7 501 Chemical Storage Room 501 6 H-2/H.7 or H-3 502 Chemical Storage Room 502 7 H.2/H-7 503 Chemical Storage Room 503 *No hazardous materials - occupancy allowed within boundary of H" areas. **H711-lighly Toxics - Special Requirements: Storage of >4 pounds/solids and >0.4 gallons/liquids will be in approved storage cabinets. Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Enksen-Rattan Associates Inc. 8/30//96-Page 11 of 50 I 1• U SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 3. Occupancy Classifications and Occupancy/Area Separations - continued: Occuoancv Classifications: OCCUPANCY-CLASSIFICATIONSIiç "sill MATERIALS Oupany oomAre**s QeraUcr I rBUILDING H-3/H-7 160 GC/Wet Lab 161* Vessel/Valve Reassembly* 162 Stainless Steel Vessel Wash 163 Manufacturing CR Chase 164 Glass Vessel 165 Chemical Packaging [Bubbler Fill Stations] 166* Janitor* 167 Teflon Valve [Bubbler Fill Stations] 168* Cart Airlock 169 Vessel Wash 170* Personnel Airlock 171* Gowning* 172 Gas Storage 173* EntryNestibule* 174* Gowning/Wash Room* 175* Gowning* 176* Personnel Airlock 177* Personnel Airlock 178* Clean Corridor 179 Vessel Prep 180 0MM Prep 181 HPM Prep 182* Balance Room* 183 Instrument Lab 184 Prep Hoods 185 GFAAC Lab 186 Chase 307/309 Material Prep 310 - Coating Room 312* Corridor* 328 Manufacturing Cage 329 TRANSTrEOS Lab 330A High Bay Storage 330B High-Bay Storage 335* Comdor* 336 Final Packaging 339* Vacuum Pump/Trap Room* 340* Corridor* 341 Bubbler-Storage 342 High Bay Storage 2 H.3/H.7* 330C High Bay Storage 330C 3 H-3 505 TRANS/TEOS Storage-Transfer Room 505 4 B 152 Quality Assurance *No hazardous materials - occupancy allowed within boundary of H" areas. **H7/Highly Toxics - Special Requirements: in approved storage cabinets. Storage of >4 pounds/solids and >0.4 gallons/liquids will be Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 81301/96 - Page 12 of 50 I SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA ri HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 0 3. Occupancy Classifications and Occupancy/Area Separations - continued: Occupancy/Area Separations: Requirements: Requirements for occupancy and area separations are indicated in the following table. ApDlication to Schumacher Conditions: Schumacher conditions comply with requirements indicated in the followina table. 1 1 - H3lH.7* >I=1 Hour FR 0cc Sep West -Between West Side of Area 1 and 147 Rooms: 319, 319A, 322, 323, East -Between 323 and 5021503 . j 324, 325, 326, 326A, North-Between North Side of Area 1 and 312 327, 332, 333 South-None required - exterior wall 1, >/=2 Hour FR Area Sep East-Between East Side of Area I and J Bldg 2 1401 & 33081 2 H3IH7* >1=1 Hour FR 0cc Sep North-Between 313 and 130/141 Rooms: 313, 315, 316 South-Between 316 and 338/501 West-Between 313/315/316 and 318B :1 >/=2 Hour FR Area Sep East-Between 313/315/316 and Bldg 2 [329] 3 - H-7 >1=1 Hour FR 0cc Sep North-None Required Between Areas 3 & 4 Rooms: 302A, 303, 303A, 303B, South-Between 303/317 and 312 I . 303C, 324, 324A, 324B, East-Between 314I314B/317 and 318B 317 West-Between 303/303A1303B/303B/302A I 4 - H-7 >I1 Hour FR 0cc Sep North-Between 141 and 141N148 Rooms: 130, 141, 151-156, Between 130 and 156B 302, 302B, 306, Between 306/311 and 147 311, 311A South-Between 130/141 and 313 I . . East-Between 3ll/311A and 318B West-Between 3021306 and 147 1 >1=2 Hour FR Area Sep- North-Between 141 and Bldg 2 [149] East-Between 141 and Bldä 2 11601 5 - H-2/H-7 >I=2 Hour FR 0cc Sep North-Between 501 and 316 Rooms: 501 South-Between 501 and 338 West-Between 501 and 316 >1=2 Hour FR Area Seq East-Between 501 Bldg 2 1`3291 6 - H-2/H-7 >1=2 Hour FR 0cc Sep- North-Between 502 and 503 Rooms: 502 . South-Between 502 and 324 East-Between 502 and 327 West-Between 502 and 323 j 7 - H-2/H-7 or H-3 >/=2 Hour FR Ccc Sep North-Between 503 and 338 Rooms: 503 South-Between-502 and 503 East-Between 503 and 327 West-Between 503 and 323 j *H7IHjghly Toxics - Special Requirements: Storage of >4 pounds/solids and >0.4 gallons/liquids will be in approved storage cabinets. Li 3 Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 8/30/196 - Page 13 of 50 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 3. Occupancy Classifications and Occupancy/Area Separations - continued: . OcunancvlArea Seoarations - continued: OCCUPANCY & AREA SEPARATION REQUIREMENTS 2 1 - H-3/H-7 >1=1 Hour FR 0cc Sep North-Between North Side of Area I and 146 Rooms: 160-186, 307, 309, 310, South-Between 330A and 401 312, 328-330B, 335, 336, East-None required - exterior wall 339. 340-342 >/=2 Hour FR Area Sep West-Between West Side of Area 1 and 2 - H3IH7* >1=2 Hour FR 0cc Sep North-Between 330C and 342 Rooms: 330C South-None required - exterior wall East-'None required - exterior wall West 330C 336 -Between and 3 - H-3 >1=1 Hour FR 0cc Sep North-Between 505 and 329 Rooms: 505 South-Between 505 and 337 East-Between 505 and 339 West-Between 505 and 329 4 -B >1=1 Hour FR 0cc Sep North-None required - exterior wall Rooms: 152 South-None required - see Bldg 1/ Area and Bldg 2/Area I East-None required West-None required 5 - F-I >1=1 Hour FR 0cc Sep North-Between 401 and 330A Rooms: 401 South-None required - exterior wall East-Between 401 and 311/334 >1=2 Hour FR Area Sep West-Between 401 and 327/404 I and 2 Heating Equipment >1=1 HourFR 0cc Sep Between heating equipment room and Applicable to rooms containing a A, B, F Occupancies boiler, central heating plant or >1=2 Hour-FR Ccc Sep Between heating equipment room and hot water supply boiler where H Occupancies - no openings largest piece of fuel equipment is allowed between H-2 areas except >400,000 BTU per hour input. for necessary piping/ducts. NOTE: Application to Schumachd-r conditions is unknown to the report preparer - provided-as "information only" should the above conditions be present. *H7/Highly Toxics - Special Requirements: Storage of >4 pounds/solids and >0.4 gallons/liquids will be in approved storage cabinets. 7994 Goaes: WIG 302, Jabie 3-H; 307.7.4; LJ!U 003.72.7.4 Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 8/30//96 - Page 14 of 50 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA :1. HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS / 4. Location on Property and in Building - H Occupancy Areas: Requirements: Requirements for location of Schumacher "H" occupancy areason the property I and in Buildings 1 and 2 are indicated in the following table. Application to Schumacher Conditions: Schumacher conditions comply with requirements indicated in tl,etollowinq table. Areas I and 2- H-3/1-1-7 1 exterior wall - >/=25% of >25%-South side of Use and Combination perimeter of area. Area 1/Exterior Wail Use/Storage Operations [>1,000 sf in area] >1=30 from property lines North-interior Walls [Areas I & 2 are >30' to PL addressed as 1 "H-311-17" area.] South-Exterior Wall >30' to PL East-Interior/Area Sep Walls >30' to PL West-Interior Walls >30' to PL Areas 3 and 4 - H-7 No special location requirements Complies Use and Combination Use/Storage Operations [Areas 3 and 4 are addressed as 1 "11-7" area.] Area 4 - H-7 No special location requirements Complies Area 5 - H-2/H-7 No special location requirements Complies Chemical/Liquid Storage Room 501 Area 6- H-2111.7 or H-3 Chemical/Liquid Storage Room 502 1<150 sf in areal Area 7 - H-21H-7 Chemical Storage Room 503 [<150 sf in area] No special location reqiirements No special location requirements Complies Complies 2 Area I - H-3/H-7 I exterior wall - >/=25% of >25% - East/South Sides Use and Combination perimeter of area. of Area I/Exterior Walls Use/Storage Operations [>1,000 sf in area] >1=30' from property lines North-Interior Walls -. >30' toPL South-Exterior & Interior Walls >30' toPL East-Exterior Wall >30' to PL West-Interior/Area Sep Walls >30' to PL Areas 2 -1-1-3/1-1-7 1 exteriorwall - >/25% of >25% - East/South Sides Liquid Storage Room 330C perimeter of area. of Area 2/Exterior Walls (>1,000 sf in area] >1=30' from property lines North-Interior Walls >30 to PL South-Exterior Wall >30' to PL East-Exterior Wall - >30' to PL West-interior Wall >30' to PL Area 3 - H-3 No special location requirements Complies Liquid Storage/Use Room 505 1<150 sf in area] 1994 Codes: UBC3O7.1.4, 307.11.5.2, 503.4.5 Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements Indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 8/30//96 - Page 15 of 50 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 5. Exits - "H" Occupancy Areas: "H" Occupancy Areas: The requirements in the following table apply to rooms in "H" occupancy areas where hazardous materials are stored or used in amounts >Exempt Amounts. Application to Schumacher Conditions: Rooms/Locations With Hazardous Materials: Schumacher locations where the requirements apply and are provided are identified in the following table. Rooms/Locations Without Hazardous Materials: Exits from rooms without hazardous materials located in "H" areas need not comply, except for exit doors located on the boundary of an "H" area. Unless otherwise noted in the table, exits from rooms without hazardous materials are not addressed. EXITS n' OCCUPANCY cAREAS . Sma*h* LoatI WhetRttrBd &Ptsd Exit Doors H-211-1-7, H-311-1-7, H-3 Areas Swing in Direction of Egress Building 1/Area 1 - 319, 322, 324, 325, 326, 327 Self or Automatic Closing under the Building 1/Area 2-313, 315, 316 following conditions: Building 1/Area 5 - 501 Opens into 1-hour exit corridor. Building 1/Area 6 - 502 Opening protection in occupancy separation. Building 1/Area 7 - 503 Opening protection in area separation. Building 2/Area 1 - 160-165, 167-186, 307/309, 310, 312, Panic Hardware 328-330B, 335, 336, 340-342 To 1-Hour Exit Corridor - Building 2/Area 2 - 505 <1=45-minute rating Building 2/Area 3 - 330C * </=100 si wired glass in steel frames H-7 Areas Swing in Direction of Egress Building 1/Area 3-303, 303B, 303C, 314, 314A, 317 Self or Automatic Closing or Power Operated Building 1/Area 4 - 130, 141, 3021302131 306, 311 Doors per UBC Std 10-1 To 1-Hour Exit Corridor - >1-45-minute rating </=100 si wired glass in steel frames Travel Distance to Exit Door to Outside Building, Exit Corridor, Exit Passageway, Horizontal Exit </=75' Building 1/Areas 1-7 - All/Entire Areas Building 2/Areas I & 3 - All/Entire Areas </=100' Building 2/Area 2- Entire Area Number of Exits - >/=2 - Rooms >/=200 sf Building 1/Area 1 -319, 322, 324,325, 326, 327 Building 1/Area 2- 313, 315, 316 Building 1/Area 3 -303, 317 Building-1/Area 4-- 130,14i, 3021302B, 306, 311 Building 2/Area 1- 160, 161, 163, 165,167, 181, 183,185, 310, 329, 330A, 330B, 336, 340, 341, 342 Building 2/Area 2- 330C Exit Discharge -When 2 Exits Required Same areas/locations indicated above for 2 exits. I may be through intervening room/area, provided travel distance to an "exit' as described is not exceeded. More than 1 may be through intervening room/area with cumulative occupant load </=10, provided travel distance - to an "exit" as described above is not exceeded. 1 must discharge to or through one of the following: Outside Building - Exit Corridor [NOTE: 1-hour exit corridor not required for <30 occupant load.] Horizontal Exit [Area separation wall can serve as a horizontal exit.] High-Piled Combustible Storage Areas Building 1/Areas 5-7 ... See Attachment A2 Building 2/Area 1-Rooms 330A, 330B, 341, 342 Building 2/Area 2 - Room 330C I't Llvue!zi. (JDL. ,J/.1.q, ICI(JJ, IrJ(Jq, 1(110 Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 8/30//96 - Page 16 of 50 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 6. Floors - "H" Occupancy Areas: f Requirements: Noncombustible construction except for surfacing. Liquid-tight floors/curbs/sills in locations where spill control and/or containment area required. See Item 31 for spill control and containment requirements. Application to Schumacher Conditions: Noncombustible - Except for Surfacing Building 1/Areas 1-7 - All/Entire Areas Building 2/Areas 1-3 - All/Entire Areas Liquid-Tight Building 2/Area 1 - 329 Exhausted Enclosure Building 2/Area 2 - 330C - 1994 Codes: UBC 307.2.2; UFC 7901.8, 8003.1.7, 8003.1.18 1• 7. Seismic Bracing/Protection: Requirements: Conditions requiring seismic bracing/protection are indicated in the following table. Application to Schumacher Conditions: Schumacher conditions where seismic bracing/protection requirements apply are indicated in the following tables. Schumacher is aware of the requirements - Schumacher operational procedures comply. Hazardous Materials Stored on Building 1/Areas 5-7 [Storage'Rooms] Racks/Shelves >8' High Building 2/Area I - 330A, 3306, 341, 342. Building 2/Area 2 - 330C Building 2/Area 3- 505 Machinery, Piping, Tanks, Equipment - Building 1/Areas 1-4 Utilizing Hazardous Materials- Building 2/Area 1 [Hoods, Sinks, Vessels, Building 2/Area 3 - 505 Process Equipment,-etc.] Building 2/Area 4- 152 1994 Codes: UBC Table W-B; UFC 8001.4.4, 8003.1.4, 8004. 1. 10 8. Storage of Individual Containers on Racks/Shelves: Requirements: Lips/guards to prevent accidental dislodgment of containers. Not applicable to storage in approved storage cabinets. Application to Schumacher Conditions: - All areas where hazardous materials are stored on racks/shelves outside approved storage cabinets. Schumacher is aware of the requirement - Schumacher operational procedures comply. 1994 Codes: UFC 8003.1.4 Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Enksen-Rattan Associates Inc. 81301/96 - Page 17 of 50 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA ri HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 9. Hazardous Materials Storage Cabinets: Requirements: Storage cabinets used for storage of hazardous materials other than Flammable T and Combustible Liquids are required to be in accordance with the following. See Section B - J Hazardous Materials Analysis for materials required to be stored in such cabinets. Doors: Well fitted. I . Self-closing/self-latching. Construction: Either "listed" for the materials stored or in accordance with the following: 18-gage steel. Double-walled [including door] with 1.5" airspace between walls. -' • Riveted or welded tight fitting joints. Non-reactive materials of construction - or treated/coated. '.1 • Labeled: HAZARDOUS - KEEP FIRE AWAY. Application to Schumacher Conditions: See Section B - Hazardous Materials Analysis for materials required to be stored in such cabinets. Schumacher is aware of requirements - Schumacher operational procedures comply. 1994 Codes: UFC 8003.1.10 J 10. Flammable/Combustible Liquids Storage Cabinets: Requirements: Storage cabinets used for storage of Flammable/Combustible Liquids are required to be in accordance with the following. See Section B - Hazardous Materials Analysis for 1 . materials required to be stored in such cabinets. Maximum Amounts per Cabinet: Class I & II Liquids: 60 gallons Class Ill Liquids: 120 gallons Doors: Well fitted. Self-closing/self-latching. Construction: Either "listed" for flammable/combustible liquids storage or in accordance with the following: Metal Cabinets: - * 18-gage steel. * Double-walled [including door] with 1.5" airspace between walls. * Riveted or welded tight fitting joints. * Bottom: Liquid-tight to a height of >/=2'. Wood Cabinets: 1" exterior grade plywood - painted with intumescent-type paint. * Joints rabbeted and fastened in 2 directions with wood screws. * Steel or brass door hinges. Metal & Wood Cabinets: Labeled FLAMMABLE - KEEP FIRE AWAY. Application to Schumacher Conditions: See Section B - Hazardous Materials Analysis for materials required to be stored in such cabinets. Schumacher is aware of requirements - Schumacher operational procedures comply. 1994 Codes: UFC 7902.5.9 Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 8/30/196 -Page 18 of 50 I SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 11. Gas Cabinets: Requirements: Construction: >=l2 gage steel. Self-closing limited access ports or noncombustible windows providing access to equipment controls. Self-closing doors. Ventilation: Negative pressure in relation to surrounding area. Average velocity at face/access ports/windows: 200 fpm Minimum ventilation velocity at any point of access port/window: 150 fpm Direct exhaust ventilation to an exhaust system. Application to Schumacher Conditions: Used in R&D/Building 1-Area 3 but not specifically required. Schumacher is aware of requirements - Schumacher operational procedures comply. 1994 Codes: UFC 8003.3.1.3 12. Fume Hoods and Exhausted Enclosures: Requirements: Types Applicable to Schumacher Conditions: Class 1: Nonabrasives and noncorrosives. . Class 5: Corrosives. • Construction: • Class 1: 22 gage steel Class 5: 22 gage steel, protected with corrosion-resistant material; or Approved nonmetallic construction when vapors are nonflammable. Only noncombustible construction allowed when such hoods/enclosures-are required through the Codes-for storage or use, used to increase allowable Exempt Amounts or used to address "use-open system" conditions as "use-closed system" conditions. j • Consists of a-top, back and 2 sides and may have an open front. Exhaust Ventilation System: Air currents created by exhausfsystem(s) to capture "contaminants" and transport-them directly to/through an-exhaust duct. -. Air volume sufficient to dilute explosive or flammable vapors to <25% of their lower explosive/flammability limit. . j • Clearance between hoods and combustible construction: Sameasrequired for exhaust duct system. • Also, see Items 24-26. Application to Schumacher Conditions: Locations Where Required: Areas where hazardous materials are used within fume hoods/exhausted enclosures [alt areas except storage rooms/areas]. Schumacher Conditions: Conditions shown on the plans appear to comply with applicable requirements. Schumacher is aware of requirements - Schumacher operational procedures comply. 1994 Codes: 1/PC 206; UMC 505, 506 %J Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 8/30//96 - Page 19 of 50 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA Li HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 13. Separation of Incompatible Materials in Storage: Requirements: Incompatible materials in storage and storage of materials incompatible with materials in use are required to be separated from each other when stored or used in vessels in amounts >5 pounds or >1/2 gallon. Materials are considered to be incompatible when in contact with each other they have the potential to react in a manner that generates heat, fumes, gases or byproducts which are hazardous to life or property. Flammable/combustible liquids and materials reactive with water or other liquids cannot be stored in same room if materials can produce a hazard when in contact with flammable/combustible liquids orwater unless such "incompatible" materials are stored in approved cabinets. Incompatible materials cannot be stored in the same cabinet. Application to Schumacher Conditions: - Material hazard categories requiring separation, the locations of "incompatible materials" and the method Schumacher compliance is indicated in the following table. See Section B - Hazardous Materials, Analysis for materials in the hazard categories indicated. Schumacher is aware of reauirements - Schumacher operational orocedures comolv. SEPARATION IShn*achOn tnompat1b1e Mat*ri* j ..... Area I - Rooms 319, 319A, 322, 324, 325, 326, 327 . Separate from Flammables/Combustibles Approved cabinets, Oxidizers 2 separate rooms or Unstable Reactives 2 noncombustible partition. Water Reactives 2 Separate from Liquids Same as above. Water Reactives 2 Area 2- Rooms 313, 315, 316 Separate from Flammables/Combustibles Same as above. Unstable Reactives 2 Water Reactives 2 Separate from Other Liquids Same as above. Water Reactives .2 Area.3 - Rooms 303, 303B, 303C, 314, 317 Separate from Flammables/Combustibles Same as above. Oxidizers Pyrophorics Unstable Reactives:2. Water Reactives 2 &3 Separate from Liquids Same as above. Water Reactives 2 & 3 Area 4-Rooms 130, 141, 3029 302B, 306, 311 Separate from Flammables/Combustibles - . Same as above. Oxidizers Unstable Reactives 2 & 3 Water Reactives 2 Separate from Liquids Same as above. Water Reactives 2 Area 7. Room 503 Separate from Flammables/Combustibles & Liquids Approved cabinets. Water Reactives 3 Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 8/30//96 - Page 20 of 50 I. J SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 13. Separation of Incompatible Materials in Storage - continued: Application to Schumacher Conditions - continued: I'r.1.1TI7.biI Area I -Rooms 160,162-165,167,169,179-186, 310, 328, 329-330B, 336, 341, 342 Separate from Flammables/Combustibles Approved cabinets, Oxidizers separate rooms or Pyrophoncs noncombustible partition. Unstable Reactives 2 & 3 Water Reactives 2 Separate from Liquids Same as above. Water Reactives 2 Area 4-Room 152 Separate from Flammables/Combustibles Approved cabinets. Oxidizers Pyrophorics Unstable Reactives 2 & 3 Water Reactives 2 Separate from Liquids Same as above. Water Reactives 2 1994 Codes: UFC 7902.1.6. 7902.5.4. 8001.9.8. 8003.1.9. 8003.10.17. 800412 14. Plastic Containers - Class I Flammable & Class II Combustible Liquids Requirements: Storage of Class I Flammable Liquids and Class II Combustible Liquids in plastic vessels is prohibited unless such storage is within a Group H, Division 3 Occupancy storage room without other storage - regardless of the amount of Class I or II Liquids stored. Application to Schumacher Conditions: Schumacher is aware of requirements - Schumacher operational procedures comply. 1994 Codes: UFC 7902.1.8.1.3, Table 7902.1-A Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements- Indoor Storage, Use and Handling Enksen-Rattan Associates Inc. 8/30/196 - Page 21 of 50 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 15. Storage Arrangement: "H" Areas: Requirements: General information only - maximum allowable storage height and storage arrangement are dependent on container construction, material stored and fire extinguishing system protection provided. Metal containers/portable tanks: </=660 gallon capacity. Portable Tanks: I tank high Palletized Storage: 3 pallets high Drum Storage: 3 drums high Rack Storage [Containers/Drums]: 25' high Piled Storage: </=500 cf per pile [Flammable Solids - 1,000 ci Aisles/dependent on storage method: >1=4' between portable tanks, shelves, piled storage >/=8' between racks >1=4' to exits >/=1/2 pile height Dead-ends </=20' Application to Schumacher Conditions Applicable to all "H" occupancy areas where materials are stored. Schumacher is aware of requirements - Schumacher operational procedures comply. "Non-H'! Areas/Control Areas: Requirements: Hazardous Materials Other than Flammable/Combustible Liquids: Same as "H" areas. Class I Flammable &.Class II. Ill-A & Ill-B Combustible Liquids: Storage heights limited as indicated in the following table. Apolication to Schumacher Conditions: • As indicated in the following table. Schumacher is aware of requirements - Schumacher operational procedures comply. I-A 4' 4' I-B 8' 12' I-C 8' 12' II 8 12' Ill-A 12' 16' Ill-B 12' 20' Other Conditions/Limitations: Fire Sprinkler Protection: See Item 34 for fire sprinkler protection based on storage height and arrangement. High-Piled Combustible Storage See Attachment A2. 1994 Codes: UBC 1014; UFC 7902.5, Table 7902.5-C, Table 7902.5-D, Table 7902.5-E, 8003.10.1.7 Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements. Indoor Storage, Use and Handling Enksen-Rattan Associates Inc. 8/30//96 - Page 22 of 50 i. SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 16. Transport of Hazardous Materials in Buildings through Exit Corridors/Enclosures: Requirements: "Hazardous Materials" Having a Hazard Ranking of I or 2: Liquids in containers >5 gallons and solids in containers >50 pounds transported in/through an exit corridor or exit enclosure to be transported on a cart or truck. "Hazardous Materials" Having a Hazard Ranking of 3 or 4: Containers transported in/through an exit corridor or exit enclosure to be transported on a cart or truck. All "Hazardous Materials": Exceptions to transport on a cart or truck: 2 liquid containers, hand carried in safety carriers. Single drums, </=55 gallons transported by drum truck. . Compressed gases transported by hand trucks. Compressed gases <25 pounds. • Solids <1=100 pounds transported by hand truck. Solids <1=50 pounds Carts & Trucks: Stable base. Means of restraining containers to prevent accidental dislodgment. Stops or speed-reduction devices. Construction compatible with materials transported. Capable of containing spill from largest container transported. Cannot obstruct required exit width of corridor or exit enclosure. Cannot be left unattended within any part of an exit. Piping/Tubing: See Item 19. Application to Schumacher Conditions: Schumacher is aware of requirements - Schumacher carts/trucks and operational procedures comply. 1994 Codes: UFCBOO1.1O.2 17. Process Equipment: Requirements: Equipment, machinery and processes involved with dispensing, use or handling of hazardous materials shall be-suitable for intended use - i.e.: Compatible with materials involved Adequate -strength and durability to withstand .pressure, structural forces and seismic stress and exposure to which they are subject. Application to Schumacher Conditions: Schumacher is aware of requirements - Schumacher operational procedures comply. 1994 Codes: UFC 8001.4 Attchment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 8/30//96 - Page 23 of 50 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA - HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 18. Liquid Transfer Operations: S Requirements: Lids: Self-closing, tight-fitting, noncombustible lids. J . • Flammable Liquids: Electrically connected by bond wires, piping or similar means to prevent accumulation of static electricity during dispensing operations. Pumps: Positive displacement pumps provided with pressure relief discharging back to tank, pump suction or other suitable location. Interlocks to prevent overpressure. Vessels >5.3 Gallons: Transfer by one [1] of the following methods for vessels >5.3 gallons [>20 liters]: Safety cans. 9 . Approved closed piping system. J • By pump taking suction through opening in top of vessel. Gravity through an approved self- or automatic-closing valve when vessel and transfer operations are provided with spill control and containment. [NOTE: Not allowed for Class I-A Flammable Liquids.] Engineered liquid transfer system approved by Fire Department. Ventilation: Local exhaust ventilation designed to capture fumes/vapors at point of generation [i.e.: use in fume hoods] or general area/room exhaust ventilation © 6 air changes/hour. Electrical: See Item 22. I . S Application to Schumacher Conditions: J • Schumacher is aware of requirements - Schumacher operational procedures comply. 1994 Codes: UFC 7903.1; UBC 1202.2.2; 1993 NEC 500-5 19. Process Piping Systems - Piping, Tubing, Valves & Fittings: S Requirements: Per nationally recognized standards and the following: General: • Material suitable for material and pressure contained. Adequately supported and seismically braced - i.e.: bracing/piping support as follows: I 1/2" <1=6' I I >/1-1l4l1-lorizontal <1=10' I >I=1-114"Nertical </=Every Floor Level 1 Designed to withstand pressure >/=1.5 times the maximum designed operating pressure. Backflow-prevention or check valves if backflow can create "hazardous condition". Readily accessible manual or automatic remotely activated fail-safe emergency shutoff valves on supply piping at point(s) of use and supply source(s). Emergency shutoff valves identified and location clearly visible - identified by a sign. Corrosion protection as necessary. Piping marked to identify contents and direction of flow at: * Each valve. Wall, floor and ceiling penetrations. Each change of direction. Minimum of every 20' or fraction thereof throughout the piping run. Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 8/30//96 - Page 240f 50 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 1. 19. Process Piping Systems - Piping, Tubing, Valves & Fittings - continued: '1 • Requirements - continued J • Materials Having a Health Hazard Ranking or 3 0r4: Piping: * Metallic, with welded/brazed connections throughout. * Nonmetallic piping with approved connections if material conveyed is incompatible with metallic piping. Pressurized Piping >15 psig: Excess flow control valves at "source". Shut-Off Valves - Supply Piping: Readily accessible manual or automatic remotely activated fail-safe emergency shutoff valves at: * Point(s) of use; and 1 * "Source". Location Above or In Areas Not Classified as "H" Occupancies": Supply piping/tubing and nonmetallic waste lines located within exit corridors, any portion of an exit required to be J enclosed in fire-resistive construction, in concealed spaces or above areas not classified as "H" occupancies: * Double-walled piping or exhausted enclosure. * >1=1-hour fire-resistive occupancy separation. J * Additional shutoff valves at entry of piping system into exit corridor and at branch connections into use area(s). * Automatic fire sprinkler system protection within the space unless space is <6" in the I .least dimension. * >/=6 air changes per hour ventilation in space and space cannot be used to convey air from any other area. I * 1-hour fire-resistive occupancy separation for supply piping/tubing and nonmetallic waste lines. * Electrical - Flammable Liquids/Gases: Class I, Division .2 electrical. Flammable. Oxidizing and Pyrophoric Gases: No low melting point or nonmetallic piping, tubing fittings unless: J • Protected against fire exposure by fire-resistive construction, gas cabinets, automatic fire sprinklers or otherapprovedmethods; or - . • Located so that .any release resulting from failure will not unduly, expose persons,, buildings, structures; or . Located where leakage can be readily controlled by operation of accessible, remotely located valve(s) located at .the source and each point of use. Application to 'Schumacher Conditions: ' Schumacher is aware of requirements - Schumacher design and operational procedures comply. 9 1994 Codes: UFC 7401.5, 7403, 7901.11, 8001.4; UMC Appendix B/Chapter 14-1407 Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 8/30//96 . Page 25 of 50 .1 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS El • 20. Compressed Gases S Requirements: General requirements for compressed gases, regardless of hazard classification: . DOT approved cylinders. Cylinders and piping systems marked to identify contents. - Cylinders secured to prevent falling or accidental dislodgment. Cylinders/systems protected from physical damage. Cylinders protected from falling objects. Piping systems marked with directional flow arrows at: Each valve. Each wall, floor, ceiling penetration. i • Each change in direction. Every 20' or fraction thereof throughout piping run. • Cylinder valve caps, plugs, collars, other protective devices in place except when cylinders are in use or being filled. Cylinders/systems located so that they cannot become part of an electrical circuit or used for grounding purposes. Bottom of cylinders protected from direct contact with soil or unimproved surfaces. Cylinders stored in "valve end up" upright position, except for containers having a water volume of <5 liters. J S Application to Schumacher Conditions: Schumacher is aware of requirements - Schumacher operational procedures comply. 1994 Codes: UFC 74 10 • 21. Waterproof Room - Storage of Class 2 or 3 Water Reactives >Exempt Amounts - "H" Occupancy Areas: Requirements: Rooms having storage of >Exempt Amounts of Water Reactives-2/3 are required to be protected from water as indicated in the following table. -• Application-to Schumacher Conditions: Schumacher locations where >Exempts of Water Reactives 213 are stored are indicated in the followinci table. . Rooms/areas constructed in a manner to resist Building 1/Area 1 --POCL Stge/Use Room/Area [319] water penetration through the use of waterproofing/ Building 1/Area 2 -POCL Stge Room/Area liquid-tight materials or coatings/sealants. Building 1/Area 5- POCLJBoron Tribromide Stg [501] No piping in room carrying water than Building 1/Area 7- 503 - TMSCI Stge approved fire sprinkler system piping. Building2/Area 1 - POCL Stge [341] Storage to be in water-tight containers/vessels. 1994 Codes: .UFC 8003.10.1.4, 8003.10.1.6 Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 81301/96- Page 26 of 50 I SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 22. Electrical - Class I Flammable Liquids & Flammable Gases: Requirements: Classified Electrical for Rooms/Areas: Conditions and locations where "classified electrical" is required for rooms/areas are identified in the following table. Classified Electrical As Part of Equipment: Outside the scope of this report. Application to Schumacher Conditions: Rooms/Areas: Schumacher conditions are identified in the following table — there are no conditions that require a room/area to be equipped with "classified electrical". Eauioment: Outside the scone of this rnort CLASSIFIED ELECTRICAL LOCATIONS Eleafaion Extent of asx1fie Area Sthusnacbe,' ondilfona Tanks Class I, Division 1 Area inside dike where dike Not Required. height is > the distance from No electrical in the tank to the dike for >50% tank diked areas. of the tank circumference. Class I, Division 2 Area between 10' from shell, Not Required. ends or roof of tank. No electrical in Areas inside dikes to level of such areas. top of dike. Tank Vents Class I, Division 1 5' of open end of vent. Not Required. Class I, Division 2 >5-10' of open end of vent. No electrical in such areas. Drum/Container Filling -Without Local Exhaust Class I, Division 1 3' of vent & fill opening. Not Applicable. Ventilation System Class I, Division 2 >3-5' from vent/fill opening & >/=18" No such conditions. above floor level within 10'. -With Local Exhaust Class I, Division 2 5' of vent & fill opening & >/=18" Not Applicable. Ventilation System above floor level within 10' No such conditions. Pumps, Bleeders, Class I, Division 2 5 from edge of such devices Not Applicable. Withdrawal Fittings, Meters, etc. & 3' above floor level within 25'. No such conditions. Pits. Drainage Ditches, Separators, Impounding Basins -Without Mech Vent Class I, Division 1 Entire pit if pit/area within a Not Required. "classified" area. No electrical in such areas. -With Mech Vent Class I, Division 2 Entire pit if pit/area within a Not Required. - "classified" area. No electrical in such areas. -Containing Valves, Class I, Division 2 Entire pit/area. Not Required. Fittings, Piping & Not Within No electrical in a "Classified" Area such areas. Storage Only - Class I, Division 1 or 2. Same as required for "use area" Not Required Unprotected Openings if no wall/partition separating No such- conditions. the areas. Equip/Areas Where Class I, Division 1 5' of any edge of equipment. Not Required. Flammable Vapor/Air Class I, Division 2 >5-8' of edge of equipment, No such conditions. Mixtures Could Exist up to ' above floor level to Under Normal Operations io' horizontally ['use-open System" Conditions, Open Vents, etc.] Fume Hoods, Class I, Division 2 5' of enclosures up to 3' above floor Not Required. Exhausted Enclosures, level unless air removal from such Air removal will Workstations equipment will provide nonflammable nonflammable atmospheres on a continuous basis, atmosphere on a continuous basis. Piping-Flammable Class I, Division 2 Entire Area Not Required. Liquids/Gases Located Above/In Exit Corridors or Above/In Areas Other than "H" Occupancies fl•• — - - - - ----------- - No such conditions. ''dI.?, foul (VI."t"P, QVV.). l.., IV.VJ IWt.. (J(J-O, lJ IVt1-'/4 4&f-/4 Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Enksen-Rattan Associates Inc. - 8/30//96 - Page 27 of 50 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 23. General Area Ventilation: Requirements: Natural or mechanically operated ventilation system as follows: Natural Ventilation: Openable exterior openings with an areas >/=1/20 of the total floor area, opening directly onto public yard or court; or Mechanically Operated Ventilation System: Supplying >/15 cfm [7 linear feet per second] of outside air per occupant in all portions of building during time building is occupied. Application to Schumacher Conditions: Mechanical ventilation provided throughout Buildings I and 2. Schumacher conditions either meet or exceed applicable requirements. 1994 Codes: UBC 1202.2.1 24. Exhaust Ventilation Systems: ] • "Non-H" Occupancy Areas: Requirements: Required as follows in Group B Occupancy areas where Class I, II or Ill-A Liquids are used in the "use-open system" condition without local exhaust ventilation [i.e.: without use in fume hoods, exhausted enclosures, etc.]: * Mechanically operated exhaust ventilation system in areas where Class I, It or Ill-A . Liquids are used in open systems. * >1=6 air changes per hour. * Exhaust taken from a point at/near the floor level. .Apolication to Schumacher Conditions: Building 2/Area 4 - Quality Control 152: * Not applicable - no such conditions will exist. * Use of Class I, II and Ill-A Liquids will be within fume hoods/exhausted enclosures. Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 8/301196 - Page 28 of 50 L.j I: SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 24. Exhaust Ventilation Systems - continued: "H" Occupancy Storage, Use & Combination Storage/Use Areas - General Area Exhaust "1 Ventilation System: LI • Requirements: The following requirements apply to locations in "H" occupancy areas where hazardous materials are located. Locations in "H" occupancy where hazardous materials are not located need not comply with the requirements indicated. • >1= 1 cfm per square foot. Continuous operation. Manual shutoff control: * Manual shutoff control located outside of the room/area in an approved location. L.) * Break-glass type switch. * Switch labeled "VENTILATION SYSTEM EMERGENCY SHUTOFF". 9 * NOTE: City of Carlsbad Building Department requires that such controls be located J outside rooms/areas in a position adjacent to the access door into such rooms/areas. Vapors Heavier than Air I .* Exhaust Air Exhaust air taken from a point within 12" of the finished floor when either of the following conditions exist: 1 * Locations where materials are stored >Exempt Amounts. * Locations where materials are used/stored outside of fume hoods/exhausted I enclosures. * Supply Air: * General: Arranged to provide air movement across all portions of the floor/area I .to prevent accumulation of hazardous vapor concentrations. 1 S * Flammable/Combustible Liquids Storage Rooms: One [1] or more supply/make- up air inlets located within 12" of the finished floor. I . . Vapors Lighter than Air: * Exhaust Air Exhaust air taken from a point at/near the ceiling when either of the following conditions exit: * Locations where materials are.stored >Exempt Amounts. 9 * Locations where materials are used/stored outside of fume hoods/exhausted enclosures. * Supply Air -* Arranged-to provide air movement across all portions of the floor/area to prevent accumulation of hazardous vapor concentrations. * One [1] or more supply/make-up air [inlets located within 12" of the highest point in the room. Except for conditions where hazardous material conditions are capable of-emitting - "hazardous" vapors, .exhaust air may be recirculated within the room/building. "H" Occupancy Areas: 2 power supplies - normal and emergency or standby power. 9 See Item 30. Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Eriksen.Rattan Associates Inc. 8/30//96 - Page 29 of 50 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 24. Exhaust Ventilation Systems - continued: - "H" Occupancy Storage, Use & Combination Storage/Use Areas - General Area Exhaust Ventilation System - continued: Application to Schumacher Conditions: General area exhaust ventilation systems are required throughout all "H" occupancy areas of the building where hazardous materials are located. Requirements for the location of exhaust outlets/inlets in areas having hazardous materials are identified in the following table. GEN ERAIJ-AREA-EX-H-AU-S-T VENTILATION - "H" OCCUPANCY AREAS -- - ----- ---- *t11ZAP Eztuøted Ifod&En IOU Area I - H-3/H-7 319 - Glass Shop 319A-Kilns 322 - SS Clean Room 324-RGA 325 - Neutralization 326 - Kiln Room 326A - Kiln 327 - Antimony Area 2- H-3/H-7 313- Organic Lab 315- Glove Box Room 316- Inorganic Lab Area 3 - H-7 303-R&D 303B - Organic Storage 303C - Inorganic Storage 314- Analytical Lab 314A - Gas Storage 3146 - Equipment Storage 317- Chem Engr Cage - Area 4-H-7 130- Mini Mfg Cage 141 - Mini Manufacturing • 302 - Apps.-Lab Clean Rm 0 . 302B - Apps Lab Exp 306 - Apps Lab Chase 311 - Chem Engr Lab Area 5- H-2/H-7 501 - Chemical Storage Room Area 6-H-21H-7 502 - Chemical Storage Room Area 7 - H-2/1-11-7 or H-3 503 - Chemical Storage Room Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 8/30/196 - Page 30 of 50 .4 .. -- SCHUMACHER ENGINEERING 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 1. .24. Exhaust Ventilation Systems - continued: "H" Occupancy Storage, Use & Combination Storage/Use Areas - General Area Exhaust Ventilation System - continued: Application to SchUmacher Conditions - continued: GENERALIAREA EXHAUS-T-VENT-ILAT-ION -'-'-H" OCCUPANCY AREAS t Supp'y APP 1 Spy @41 Bet*iw Cip $uppty @ eHn :.. - Area I - H3IH7* - 160- GC/Wet Lab 161 - Vessel/Valve Reassembly - 162- Stainless Steel Vessel Wash .163 - Mfg CR Chase - 164- Glass Vessel 165 - Chemical Packaging•' 3 167-Teflon Valve - 169- Vessel Wash. - 172- Gas Storage -. 179- Vessel Prep I - . 180-0MM Prep .• 181 - HPM Prep 182-Balance Room . :. 183 - Instrument Lab I 184-Prep Hoods .185 -GFAAC Lab 186-Chase 307/309 - Material Prep 310- Coating .Room, 328 - ManufactunngrCage. 329 - TRANS/TEOS Lab 330A - High Bay Storage j 330B - High Bay Storage 336 - Final Packaging . •. . - 341 - Bubbler Storage • • fl • • 342 - High Bay Storage-. J Area 2 - H-3/H 7* 330C - High Bay Stge Area 3- H-3 - 505 - TRANS/TEOS , Storage-Transfer Room Ail ~v • . S • Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling - , • -. • - - - Eriksen-Rattan Associates Inc. 81301/96 Page 31 of 50 u. - . . . •\ . - - -V • V • - .-.• 'V I SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 24. Exhaust VeAtilation Systems - continued: "H" Occupancy & "Non-H" Occupancy Areas - Local Exhaust Ventilation Systems: Requirements: Requirements for local exhaust ventilation systems in both UHn and "non-H" - occupancy areas are identified in the following table. Application to Schumacher Conditions: Schumacher conditions where local exhaust ventilation is both required and provided are indicated in the following table. Schumacher will use a combination of fume hoods and exhausted enclosures. The information shown on the plans and Schumacher operational procedures comply. See Section B - Hazardous Materials Analysis for hazardous materials inventory information. See the architectural and mechanical plans for room locations, and details. I I. LOCAL EXHAUST VENTILATION SYSTEMS - "Hf'& "NON-H" OCCUPANCY AREAS Cond ions WMO Rqofrad Rqult4rnsttt ShtschLocatinns Where R lr*dd P'otedad Use-Open System Conditions: Capture fumes, vapors,. Materials having a health, flammability or mists at the pointlarea of reactivity rating of 3 or 4 used in open systems generation through the use under the following conditions: of such materials in fume hoods/exhausted enclosures, or other means of local exhaust. 2 power supplies in "H occupancy areas [see Item 30]. "H" Occupancy Areas: Not applicable - no such locations. Used in amounts >Exempt Amounts. "H" & "Non-H" Occupancy Areas: Building I -Area 11319, 322, 324, 325, 327 Used in any amount when local Area 2/313, 315, 316 exhaust ventilation provided to meet Area 3/303, 314 genera Varea exhaust ventilation Area 41130, 141, 302, 302B, 311 requirements. Building 2 -Area 1/160,163,164,169,179-181, 183-185, 310 Area 4/152 Use-Closed System Conditions: Materials having a health, flammability or Same as above. reactivity rating of 3 or 4 used in closed systems such.systems are designed to be opened as part of normal operations under the following conditions: "H" Occupancy Areas: . Building I -Same locations as "use-open" areas. Used in amounts >Exempt Amounts. "H" & "Non-H" Occupancy. Areas: 7Building 2- Same locations as "use-open" areas. Used in any amount when local exhaust ventilation provided to meet Note:- Walk-in hoods/exhausted enclosures in rooms general/area exhaust ventilation 130, 303, 311, 329 requirements. Ventilation Requirements - Fume Hoods/Exhausted Enclosures: General Use: Average ventilation velocity at face/access window: 100 fpm Minimum velocity at any point of face/access window: 70 fpm Carcinogens: [only when/as required by OSHA for specific Carcinogens] Average ventilation velocity at face/access window: 150 fpm Minimum velocity at any point of face/access window: 125 fpm Product Conveying Exhaust Duct Systems: See Item 25. Loaes: u 1ZUZ..2, 72Qz.Z.3; ui-u Zoo, OU4.Z2.2, 004.2.33; UMC 502, 504, 505, 507, 609.7, 609.10 Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 8/30//96 - Page 32 of 50 U SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 25. Product Conveying Exhaust Duct Systems: Nonflammable Vapors/Mists/Fumes/Dusts: Not applicable - none of the exhaust ducts fm nonflammable hazardous materials in Buildings 1 and 2 are "product conveying exhaust ducts" as described and defined in the UMC. Flammable Vapors/Mists/Fumes/Dusts: Not applicable - concentration of flammable vapors/mists/fumes/dusts through/in exhaust ducts is <10% of the LEL/LFL of such materials. 4 "Worst case scenario' examples/calculations are indicated in the following table. See the Mechanical plans for details. 10 Criteria: Flammable Liquids having the lowest flash points. Liquids having the highest vapor volume per gallon. Conditions: 1 gallon of liquid "in use' inside a fume hood [greater amount than "worst case" actual conditions]. Evaporation Rate: 60-minutes per gallon [higher rate of evaporation than "worst case' actual conditions]. Fume Hoods - Exhausted Enclosures: Size: 4' Hood - smallest hood with lowest rate of exhaust and lowest rate of air in-take. Volume Inside Enclosure = 64 CF [4' Width 4' Length x 4' Height] Exhaust Air: >/=500 cfm. In-Take/Supply Air >/=200 cfm. Schumacher Flammable Liquids: Material- LEL 10% Cf Vapors Cfm to Maintain Vapors of LEL ner Gins" 0 <1=10% of LELILFL* Acetone 2.5% 0.25% 44 72.82 cfm = <provided Ethyl Ether .1.9% 0.19% 29.9 49.05 cfm = <provided IsooroovI Alcohol 2.0% 0.2% 42.3 68.6 cfm =-provided NFPA 8617ab1e 5-2; NFPA Fire Protection Handbook, 17th Edition; NFPA 69- Standard on Explosion Prevention Systems, 1992 Edition; NFPA 91 - Standard for Exhaust Systems for.ajr.Conveying of Materials, 1995 Edition; The SFPE ' Handbook of Fire Protection Engineering; Society of Fire Protection Engineers & NFPA, 1St Edition [1988]. Calculations: Acetone: 44 Cf vapors /60 minutes = 0.73 Cf vapor generation per minute. Volume of air needed to dilute 0.73 cf to </10% of LEL = 99.75 (100 - 2.5]. 99.75 x 0.73 = 72.82 cfm = nonflammable atmosphere in exhaust duct system. Ethyl Ether: 29.9 of vapors /60 minutes = 0.5 Cf vapor generation per minute. Volume of air needed to dilute 0.5 of to <110% of LEL = 98.1 [100. 1.9]. 98.1 x 0.5 = 49.05 cfm = nonflammable atmosphere in exhaust duct system. Isopropyl Alcohol: 42.03 of vapors /60 minutes = 0.7 Cf vapor generation per minute. Volume of air needed to dilute 0.7 of to <1=10% of LEL = 98 (100. 2]. 98 x 0.7 = 68.6 cfm = nonflammable atmosphere in exhaust duct system. 1.994 codes: UU 1202.13; UFC 7902..11.4, 003.1.U; UMC 502, 504, 505, 507, 609.7, 609.10; NFPA 69; NFPA 91;t'JFPA 318 Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 8/30//96. Page 33 of 50 1 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 26. Treatment Systems for Exhaust Ventilation's - Corrosives, Highly Toxics, Toxics >Exempt Amounts - "H" Occupancy Areas: Requirements: When Required: Conditions requiring treatment of exhaust ventilation are indicated in the following table: Requirements: Dilute, adsorb, absorb, contain, neutralize, bum or otherwise process contents of largest tank/cylinder of highest hazard material. Sized to process entire contents of largest vessel. Handle accidental release from largest vessel. Process exhaust ventilation from cabinets, enclosures, rooms. Reduce discharge concentration to </=1/2 lDLH at point of discharge to atmosphere. Connected to emergency power system. Application to Schumacher Conditions: Schumacher areas requiring treatment of exhaust ventilation are indicated in the following table. .cnumcner conaitions snown on tne plans either comply win, or exceed requirements. I* Use of Corrosives. Highly Toxics or Toxics in Amounts >ExemptAmounts Relief devices for stationary tanks. Not Applicable - no stationary tanks. Equipment for corrosive materials. NotApplicable - use <ExemptAmounts. Equipment for toxic materials. Not Applicable - use <Exempt Amounts. Equipment for highly toxic materials. Building 1/Area 2 - Organic/Inorganic Lab 313, 314 Building 1/Area 4-Mini Mfg 141, Apps Lab 302 Locations where a spill or other accidental release of such liquids can be expected to release highly toxic vapors >I=IDLH in the room/area where such materials are stored. Building 1/Area I - Glass Shop 319 [Phosphorous Tribromide Storage] Building 1/Area 2 -Glove Box 315 [Phosphorous Tribromide Storage] Building 1/Area 3 - Organic/Inorganic Storage 314A-B [Titanium(IV) Chloride, Allyl Alcohol, Butylithium Storage] -Building llArea 4- Mini Mfg Cage 130 [Titanium(IV) Chloride Storage] Building 1/Area 7 - Storage Room 503 [Inethoxysilane Storage] Building 2/Area 1- High Bay Storage-341 [Phosphorous Tribromide Storage] UFC 3.7: UBC 1202.2.3: Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Enksen-Rattan Associates Inc. 8/301/96 - Page 34 of 50 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS u. ZOMOKe uetection twstern - uxicuzers> Amounts - "H" Occu Areas: Oxidizers - Storage >Exempt Amounts Buildi I - Area 5- Storage Room 501 Requirements: Approved smoke detection system. Alarms on detector actuation: Local audible/visual alarms in storage room. Alarm signal transmitted to an approved on-site or off-site location. System electrically monitored and supervised. 2 power supplies - normal and standby. 1994 Codes: UFC 8003.6.1.5 Existing conditions comply. .10 28. Emergency Chemical Alarm System - Storage >Exempt Amounts - "H" Occupancy Areas: Requirements: When Required: Storage of hazardous materials in amounts >Exempt Amounts. Requirements: Approved manual emergency alarm system. Signal initiating devices to be located: * Outside each interior exit door from UHfl occupancy areas where materials are stored in amounts >Exempt Amounts. * In exit corridors in 'H" occupancy areas at <1=150' intervals or fractions thereof. Activation of signal initiating device to sound local alarm to alert personnel of an emergency situation involving hazardous materials. System to be monitored at an .approved constantly attended on.-site location of off-site location. 2 power supplies - normal and standby or emergency. Application to Schumacher Conditions: Locations where an emergency chemical alarm system are required are as indicated in the following table. See Section B - Hazardous Material Analysis for materials and amounts in the hazard categories indicated. Schumacher conditions-exceed requirements - 2-way telephone emergency communication. system provided for all 'H" occupancy areas. Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements- Indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 8130//96 - Page 35 of 50 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 28. Emergency Chemical Alarm System - Storage >Exempt Amounts - "H" Occupancy Areas - continued: Anolication to Schumacher Conditions - continued: Building I Area 1 - Glass Shop 319 Highly Toxic Liquids Unstable Reactives 2 Water Reactives 2 Area 2 - Glove Box 315 Highly Toxic Liquids Unstable Reactive 2 Liquids Water Reactive 2 Liquids Area 3 - Chemical Engineering Cage 317 iHighly Toxic Liquids & Solids Area 4 - ADDS Clean Room/Lab 3021302B Highly Toxic Liquids Area 5 - Storage Room 501 Oxidizer 3 Liquids Toxic Liquids Unstable Reactive 2 Liquids Water Reactive 2 Liquids Area 6 - Storage Room 502 Combustible Liquids II Flammable Liquids I-B Area 7 - Storage Room 503 Flammable Liquids I-B Highly Toxic Liquids Irritant Liquids Water Reactive 3 Liquids Building 2 Area I - High Bay Storage 341 Area 2 - Storage Room 330C Highly Toxic Liquids Unstable Reactive 2 Liquids Water Reactive 2 Liauids Combustible Liquids II Flammable Liquids I-B Irritant Liquids 1994- 1. Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 8/30//96 - Page 36 of 50 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 29. Limit Controls - "H" Occupancy Areas: LIMIT CONTROLS - "H" OCCUPANCY AREAS High Level Limit Control: Building 2/Area I - TRANS/TEOS Tanks in 329 Tanks equipped with liquid level limit control or other means to prevent overfilling of tank. Low Level Limit Control: Not Applicable - No such conditions Vessels in which materials are heated to be equipped with approved automatic shutoff controls which will sense low liquid levels and shut off source of heat. Temperature: Not Applicable - No such conditions Process tanks/equipment which involve temperature control of materials to be provided with limit controls to maintain temperature within a safe range. Pressure: Not Applicable - No such conditions. Stationary tanks and equipment containing materials which can generate pressures exceeding the tank/equipment design limits due to fire exposure or internal reaction to be equipped with pressure-limiting or relief devices. 1994 Godes: ui-c 004.1.6; UMG 502, 609.1O Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 8/30/196- Page 37 of 50 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 30. Emergency/Standby Power Systems - "H" Occupancy Areas: S Requirements: Emergency Power System: An emergency power source is described by the National Electrical Code as a source of power that, in the event of failure of the normal supply, is available within 10 seconds of normal power failure. • Required for "H-7" occupancies. • Can be used for 'H-2" and °H-3" occupancies. Standby Power System: • A standby power source is described by the National Electrical Code as a source of power that, in the event Of failure of the normal supply, is available within 60 seconds of normal power failure. • Required for 'H-2" and "H-3" occupancies, unless emergency power provided. j Acceptable Types: The emergency/standby power system may consist of one [1] or more of the following as approved by the local Building Department and Fire Department: • On-site storage batteries, with rating and capacity to supply and maintain total load for >/=1.5 hours, without the voltage applied to the load falling below 87.5% of normal. • On-site generator set, with on-site fuel supply >1=2 hours full-demand operation. • On-site uninterruptib!e power supply [UPS system], with rating and capacity and/or fuel .J . supply as above for either storage batteries or on-site generator set as applicable. • Separate electrical service. • Connection ahead of service disconnect. Required Systems: Required to automatically supply all required electrical systems when normal power is interrupted for the following systems: • Emergency chemical alarm system. • • Exit illumination. Exit sign illumination [if exit signs are electrically operated]. • • Limit controls [if electrical]. . Mechanical exhaust ventilation systems. 9 . • Sprinkler system waterflow alarms and valve tamper supervision • Smoke detection systems. • Treatment systems. Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 8/30//96 - Page 38 of 50 I SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 30. Emergency/Standby Power Systems - continued: Application to Schumacher Conditions: Locations where either emergency or standby power supplies are required are indicated in the following table. Schumacher conditions either meet or exceed requirements. Emergency/standby power is provided through the following power supplies Exit Signs: Battery back-up or self-illuminated signs, as required by Code. Other Systems: On-site generator set with >/=2 hours fuel supply for full-demand I - H-3/1-11-7 Emergency Power Emergency Chemical Alarm 319- Glass Shop Exit Illumination 322 - SS Clean Room Exit Sign Illumination 324 - RGA Exhaust Ventilation 325 - Neutralization Sprinkler WaterfiowNalve Tamper 327 - Antimony Treatment Systems 2 - H-3/1-11-7 Emergency Power Same as Area 1 313- Organic Lab 315- Glove Box Room 316 - Inorganic Lab 3 - H-7 Emergency Power Same as Area 1 303-R&D 303B - Organic Storage 303C - Inorganic Storage 314 - Analytical Lab 314A - Gas Storage 314B - Equipment Storage 317 - Chemical Engineering Cage 4 -11-7 Emergency Power 130- Mini Manufacturing Cage 141 - Mini Manufacturing 302 - Applications Lab Clean Room 302B - Applications Lab Expansion 306 - Applications Lab Chase 311 - Chemical Engineering Lab Same as Area 1 5 - H-211-11-7 Emergency Power Same as Area I + 501 - Chemical Storage Room Smoke Detection System 6 - H-2/H-7 Emergency Power Same as Area I 502 - Chemical Storage Room 7 - H-2/1-1-7 or H-3 Emergency Power Same as Area I 503 - Chemical Storage Room Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 8/30/196 - Page 39 of 50 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 30. Emergency/Standby Power Systems - continued: Aoolication to Schumacher Conditions - continued: 2 1 - H-3/1-1-7 Emergency Power Emergency Chemical Alarm 160- GC/Wet Lab Exit Illumination 161 - Vessel/Valve Reassembly Exit Sign Illumination 162 - Stainless Steel Vessel Wash Exhaust Ventilation 163- Manufacturing CR Chase Sprinkler WaterfiowNalve Tamper 165- Chemical Packaging Treatment Systems 169- Vessel Wash 172 - Gas Storage 179-Vessel Prep 180-0MM Prep 181-HPM Prep 182 - Balance Room 183 - Instrument Lab 184 - Prep Hoods 185- GFAAC Lab 186-Chase 307/309 - Material Prep 310 - Coating Room 328 - Manufacturing Cage 329 - TRANS/TEOS Lab Also: Liquid Level Limit Controls 330A - High Bay Storage 330B - High Bay Storage 336 - Final Packaging 341 - Bubbler Storage 342 - High Bay Storage - H-311-1-7 Emergency Power Emergency Chemical Alarm 330C - High Bay Storage/Flammable Exit Illumination Liquids Storage Room Exit Sign Illumination Exhaust Ventilation - Sprinkler WaterflowNalveTamper Treatment Systems 3 -H-3 Standby Power Same as Area 1 505 - TRANS11TE0S Storage-Transfer Room 1994 Codes: UBC 307.2:.UFC 8003.1.13 Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 8/30//96 - Page 40 of 50 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 31. Spill Control and Containment - "H" Occupancy Areas: Spill Control Use-Open Conditions: Liquids dispensed into container >1-gallon capacity. Liquids used in open containers/systems >5-gallon capacity. Storage & Use-Closed Conditions: Liquids used/stored in individual vessels >55 gallons. Requirements: >1=4" liquid-tight curbs/recessed floor in room or around area of room where materials are located; or other approved method to prevent spill/leak from largest vessel from enterina other adjacent rooms/areas. Containment/Drainage Use-Open Conditions: Capacity of individual vessel >55 gallons. Aggregate capacity of multiple vessels >100 gallons. IStorage & Use-Closed Conditions: I Aggregate capacity of multiple vessels >1.000 gallons. J Requirements: Contain or drain volume of largest vessel. Contain or drain 20-minute fire sprinkler system discharge. Provisions to direct overflow to a safe location away from the 13 building, valves, means of egress, fire access roadways, adjoining property and storm drains. Monitoring method capable of detecting hazardous materials leakage from primary containment into secondary containment/drainage - visual inspection preferred. Not applicable - no such conditions. Not applicable - no such conditions. Building 2 - Area I 329/TRANS-TEOS Lab Liquid-tight curbs around/in exhausted enclosure where materials are located. Spill Control Provided: 477 gallons Larqest Vessel: </=265 qallons Not applicable - no such conditions. Not applicable - no such conditions. Building 2 - Area I 329/TRANS-TEOS Lab Building 2 - Area 2 303C/High Bay Storage Building 2 - Area I 329/TRANS-TEOS Lab Largest Vessel Containment: Same as Spill Control. Sprinkler Volume: Not required - CO2 extinguishing extinguishing system in exhausted enclosure where materials are located Overflow: Excess containment capacity provided. Provisions to pump liquid from area. Monitoring: Visual inspection. Building 2 - Area 2 330C/High Bay Storage Largest Vessel: </=25 gallons 4" liquid-tight curbs around room with recessed trench drains © doors. Room containment capacity: >1,612 gins Drainage to outside bldg to containment. Containment area capacity: >13000 gins Sprinkler Volume to Contain/Drain: <13,000 gins [0.4 gpm x 1,617 x 20 minutes] Total containment required: <13,000 gins Total containment provided: >13,000 gins Overflow: Excess containment capacity provided. Drains to containment outside building. Provisions to pump liquid from are a. Monitonna: Visual insoection. 1994 Codes: UBC 307.2.2, 307.2.3, 307.2.4, 307.2.5; UFC 7902.1.8, 7902.5.11.3, 8003.1.7, 8003.12.1.2, 8004.1.4, 8004.2.2.5, 8004.2.3.6 Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 8/30//96 - Page 41 of 50 4' 10 I I. SCHUMACHER ENGINEERING: 1969 Palomar.Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 32. Smoke & Heat Venting: Requirements: When Required: Conditions requiring smoke and heat venting are indicated in the following table...... Requirements: Vents: * Type: Vents fixed in open position or activated by temperature to open automatically in event of fire. * Fixed Openings: Skylights or other openings which provide venting directly to exterior above plan of main roof where located. * Automatic Activation: * At/near highest elevation of ceiling. * No lower than upper 1/3 of smoke curtain. * >1=20' to adjacent property lines. * Vent Area: * >1=16 sf/vent. * No dimension <4', excluding ribs/gutters whose total width does not exceed 6". * Vent Spacing: <1=100' on-center. * Vent Ratio: 1 sf vent to 50 sf floor area [1:50]. Curtain Boards [Draft Curtains]: * Curtained Area: Required to subdivide building into areas </=15,000 sf when "H- 2"/"H-3" area exceeds 15,000 sf. * Construction: Sheet metal, asbestos, board, lath & plaster, gypsum wallboard or other approved materials - smoke-tight construction. * Location & Depth: Extend down from ceiling >/=12', but no closer than 8' to floor provided curtain is >1=6' deep. * Spacing: Distance between curtains not to exceed 250', with each curtained area >/=15,000 sf. Application to Schumacher Conditions: Schumacher conditions requiring smoke-and heat venting are inaicatea in me toHowinq table. "H-2"/"H-3" Areas Undivided Area >15,000 sf Storage of >Exempt Amounts of Oxidizers :or Water Reactives. Not applicable - no such conditions. Building.1/Area I - POCL Stge Room/Area [319] Building 1/Area 2 - POCL Stge Room/Area [315] Building 1/Area 5 - 501 -Bromine, POCL & Boron Tribromide Stge Building 1/Area 7 - 503 - TMSCI Stge Building 2/Area I - 341 - Boron Tnbromide & POCL Stge Other Areas High-piled combustible storage areas [storage >6' high] See Attachment A2. 1994 Codes: UBC 307.2.6. 906: UFC 8003.6.1.5. 8 Building 2/Area I - 330A, 3308, 330C, 341, 342 1.4. 800110 Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 8/30//96 - Page 42 of 50 I SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA I IT 0 HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 33. Explosion Control - Class I Flammable Liquids and Water Reactives 213 >Exempt Amounts - "H" Occupancy Areas: Requirements: When Required: Conditions requiring explosion control in "H" occupancy areas are indicated in the following table. Requirements: Explosion control can be accomplished through one [1] or more of the following methods, as required and as appropriate for the materials: Method 1 - Allowed for Class I Flammable Liquids & Water Reactives 2: Continuous mechanical ventilation as set forth in Item 24 is provided. Method 2 - Allowed for Class I Flammable Liquids and Water Reactives 2/3: * Continuous mechanical ventilation as set forth in Item 24 is provided; and * Containers, vessels, equipment, piping involved with storage, use and distribution of materials are designed to withstand and/or control explosion hazard potential. Method 3 - Allowed for Class I Flammable Liquids and Water Reactives 2/3: * Combination of explosion resistant [interior walls] and explosion relief [exterior walls, roof panels, roof/wall vents]construction not less than the following: * Explosion Resistance: >1=100 psf +structural loads * Explosion Relief. </=20 psf [not less than normal structural loads] * Releasing/Relieving Devices: * Discharge vertically or directly to an unoccupied yard >1=50' wide on the same lot. * Located so discharge is >1=10' vertically and >1=20' horizontally from window openings or exits in the same or adjoining building. * Exhaust to be in direction of least exposure and never into building interior unless exhaust shaft is provided which discharges to the exterior. Method 4: Other approved methods. Application to Schumacher Conditions: Schumacher conditions requiring explosion control and the explosion control method used are indicated in the following table. 1I.]t.1Vlt.] Flammable Liquids I-B >ExemptAmounts -Building I - Area .1/319;322, Method 1 - Mechanical Ventilation 324, 325, 326, 327 -Building I -Area 2/313, 315, 315 Method I - Mechanical Ventilation Building I - Area 6/502 Method I - Mechanical Ventilation Building I - Area 7/503 Method I - Mechanical Ventilation Building 2 -Area 1/329 Method I - Mechanical Ventilation Building 2- Area 21330C Method I - Mechanical Ventilation Building 2 - Area 3/505 Method I - Mechanical Ventilation Water Reactives 2 >ExemptAmounts Building 1 -Area 1/319, 322, Method I - Mechanical Ventilation 324,325,326,327 Building I -Area 2/313, 315, 315 Method I - Mechanical Ventilation Buildingl - Area 5/501 Method I - Mechanical Ventilation Building 2 - Area I/330A, 330B, Method I - Mechanical Ventilation 341,342 Water Reactives 3 >Exempt Amounts Building I - Area 7/503 Method 2 - Mechanical Ventilation, Container Construction, Existing Room Construction 1994 Codes: UBC 307.10; UFC 7902.1.5, 7903.2.3.4.3, 7903.2.3.5.3, 8003.1.12, 8004.2.2.4, 8004.2.3.5 Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 8/30//96 - Page 43 of 50 Building 1/Area I - 319, 319A, 322, 324, 325, 325, 326A, 327 Building 1/Area 2 -313, 315, 316 Building 2/Area I - 160-186, 307/309, 310, 312, 328 329 [Except for Exhausted Enclosure], 335, 336, 339-340 Building 2/Area 2 - 330C *329 Exhausted Enclosure: CO2 Fire Extinguishing System in place of fire sprinkler system protection Requirements: Sprinkler System Density/Design Area: >1=0.3 gpm over 3,000 sf or largest room, whichever is less High Temperature Heads @ ceiling/roof. Head 'Spacing: </=100 sf on-center. 500 gpm inside/outside hose stream allowance. >/=2-hour sprinkler & hose stream duration. I ."H-31H-7" Occupancy Use/Storage Areas . • Application: .1 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 34. Automatic Fire Extinguishing System Protection: Requirements: Automatic fire extinguishing system protection required throughout Buildings 1 and 2. Requirements are indicated in the following table. Unless otherwise noted, automatic fire sprinkler system protection is specified. Application to Schumacher Conditions: Requirements for Schumacher locations are indicated in the followina table. Non "H" & "H-7" Occupancy Areas Application: Buildingl/Area 3 - 302A-303C, 304-314B, 317 Building llArea 4-130, 141, 302, 302B, 306, 311, 311A Building 21Area 4 - 152 Building 2/Area 5 -401 I . Requirements: Sprinkler System Density/Design Area: >/=0.2 gpm over 1,500 sf. High or Ordinary Temperature Heads @ ceiling/roof. J Head Spacing: </=130 sf on-center. 250 gpm inside/outside hose stream allowance. >/=1-hour sprinkler & hose stream duration. 1 Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 8/30//96 - Page 44 of 50 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 34. Automatic Fire Extinquishing System Protection - continued: AUTOMATIC FIRE EXTINGUISHING PROTECTION 111-1-2 & "H-3" Occupancy Storage Rooms Application: Building 1/Area 5 -501 Building 1/Area 6 -502 Building 1/Area 7 -503 Building 2/Area I - 330A, 330B, 341, 342 Building 2/Area 2 - 330C Building 2/Area 3 - 505 Requirements: Palletized Storage: <1=6.5' High: Same-as above for H-2" & "H-3m Occupancy Areas. >6.5' High: Not allowed. Rack storage: <1=6 High: Same as above for "H-2' & H-3" Occupancy Areas. >6' to </=25': Sprinkler System Density/Design Area: >1=0.4 gpm over area of rooms. High Temperature Heads © ceiling/roof. Head Spacing: </=80 sf on -center. In-Rack Sprinklers: Above each level of storage. 750 gpm inside/outside hose stream allowance. >1=2-hour sprinkler & hose stream duration. Piping/Tubing Above/Within/Through Exit Corridors and Occupancies Other than "H" Occupancies: Not applicable - no such conditions. Product Conveying Exhaust Ducts Conveying Flammable Vapors/Fumes/Mists: Not applicable - no such conditions. Fume Hoods: Application: Building 1/Area 1 -319, 322, 324, 325, 327 Building 1/Area 2 -313, 315, 316 Building 1/Area 3 - 303, 314 -'Building.ilArea 4- 130, 141 ,302, 302B, 311 Building 2/Area I - 329 Building 2/Area 4- 152 Requirements: Laboratory fume hoods where flammable materials are dispensed or used are required to be protected by an automatic fire- extinguishing system [fire sprinkler system or approved alternate system]. Location of Sprinkler Heads: Within the exhaust connection or plenum serving the equipment, located </2' fromthe point of the duct connection to the plenum. Additional sprinklers as required to adequately protect the enclosure interior, without obstruction of horizontal surfaces: System Design: Hydraulically designed for 0.5 gpm over the area with a minimum 20 gpm discharge per sprinkler. Exhausted Enclosures: Application: Building 1/Area 3 -303 R&D Building 1/Area 4-130 Mini Mfg Cage & 311 Chem Engr Building 2/Area I - 329 TRANS/TEOS Lab Requirements* Same as Fume Hoods or CO2 Fire Extinguishing System 7 &.94 uocies: UI-U f9U2. . 17, 1902.5.17.b, table 7902.-D, Table 7902.5-a, Table 7902.5-F, Table 7902.5-H, Table 7902.5.4, 8004.2.2.3, 8004.2.3.4; UBC Std 9-1; UMC 609.7, 609.10; NFPA 31812-1.2.5, 2-1.2.6 Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 8130/196. Page 45 of 50 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 35. Sprinkler System Alarms and Supervision: Requirements: Alarm Signals: Local waterfiow alarms in the following locations: * Outside/exterior of building in an approved location. * Inside building in a normally occupied location. Waterfiow alarm signal transmitted to an approved constantly on-site or off-site location. System Supervision/Monitoring: System supervised, with trouble signal transmitted to an approved constantly attended or off-site on-site location. Application to Schumacher Conditions: Schumacher is aware of the requirements - existing conditions and operational procedures comply. - 1994 Codes: UFC 1003.3 36. Portable Fire Extinguishers: -I I. Requirements: Applicable to areas where "hazardous materials" are stored, used, handled: Approved portable fire extinguishers. Minimum 3A40BC. Inside room: <1=1 0'-50' travel distance. Outside room: <1=10' from door opening into room. Application to Schumacher Conditions: Throughout Buildings I and 2 - both "H" and "Non-H" occupancy areas. Schumacher is aware of the requirements - Schumacher operational procedures comply. 1994. Codes: UFC 1002, 7902.5.11.5.2 i. nose Lines - rIammaDleIomDustuble Liquids Storage Rooms - >Exempt Amounts: Class II Standpipe System Building 1/Area 6 - Storage Room 502 Hose outlets, hose lines, cabinets - as required by-Fire Department. Building 1/Area 7 - Storage Room 503 500 gpm inside hose allowance Building2/Area2 -Storage Room 330C Located such that all portions of rooms are within 130' of outlet. 1994 Codes: UFC Table 7902.5-FiFootnote 1. Table RI-A ç;j• Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 81301/96. Page 46 of 50 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS ..1 O 38. Storage Plan: Requirements: General: A storage plan showing materials stored, storage arrangements, storage height, J aisles, etc. may be required by the Fire Department. High-Piled Combustible Storage: Plans/specification information to be submitted to the Fire Department for warehouse storage and manufacturing area.— to include the following: I . Building floor plan - showing locations/dimensions of warehouse storage. Useable storage height - each area. Number of tiers in each rack. / . Commodity clearance between top of storage and sprinkler deflectors - each storage arrangement. Aisle dimensions between each storage array. Maximum pile volume for each storage array. J • Location & classification of commodities. Location of commodities which are banded or encapsulated. Type of fire-suppression & detection systems. 1 • Location of valves controlling water supply of ceiling & in-rack sprinklers. Type, location & specification of smoke-removal & curtain board systems. Dimension & location of transverse & longitudinal flue spaces. J • Application to Schumacher Conditions: Schumacher is aware of the requirements - Schumacher operational procedures comply. 1994 Codes: UFC 8001.3, 8003.1.6, 8103.2 II 39. Security: Requirements: Areas in which hazardous materials are stored and/or used are required to be secured against unauthorized entry. Application to Schumacher Conditions: Provided as "information only'. Schumacher is aware of the requirements - Schumacher operational procedures comply. 1994 Codes: UFC 8001.9.2 40.-_ "No Srnoking"Signage: Requirements: Signs prohibiting smoking to be provided in storage and use areas, at entrances to such areas and within 50' of outdoor storage/use areas. Signs are generally required to measure 15-inches on each side, have white reflective letters/numbers on blue or red backgrounds and black reflective letters/numbers on yellow or white background. Application to Schumacher Conditions: "Non-issue' in California - smoking prohibited in the-workplace by state law. 1994 Codes: UFC 8003.1.2, 8003.1.3, 8004.1.5, 8004.1.9 1 Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 8/30/196 - Page 47 of 50 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA '1 HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 41. Ignition Sources: - Requirements: Smoking prohibited in rooms/areas where hazardous materials are used/stored and within 25' of outdoor storage areas. Open flames and high-temperature devices prohibited in areas containing combustibles, explosives, flammables, oxidizers and unstable reactives unless such equipment is J approved/listed for such use and locations. Application to Schumacher Conditions: Schumacher conditions and operational procedures comply. 1994 Codes: UFC 8003.1.2, 8003.1.3, 8004.1.5, 8004.1.9 42. Fire Department Access: S - 9 • Access Roadways: . Requirements: Fire department apparatus access roads required to be provided within 150' of all portions of exterior walls of 1St story of buildings and exterior storage/use areas: >/=20' unobstructed width. >/=13.5' unobstructed vertical clearance. All weather driving surface - capable of support loads imposed by fire department apparatus. Turning radius as required by Fire Department. Dead-ends </=150' in length. Maximum grade/slope as required by Fire Department. I .• Signs/other approved notices to identify roads and prohibit obstruction thereof. Contact Fire Department for specific requirements. Application to Schumacher Conditions: Existing buildings - existing compliance. Access Doors into Building - High-Piled Combustible Storage Areas: Requirements: One. [1] or more access doors required in each 100 lineal feet, or major fraction thereof, of the exterior walls which face the required access roadway(s). Doors: * Width: >/=3' * Height: Type: Roll-up doors prohibited unless equipped with:a'man door" meeting above requirements. * Locking Devices: Must be approved by the Fire Department. See Attachment A2 - High.Plled Combustible Storage Requirements for requirements specific to high-piled combustible storage. • Application to SchumacherConditions: Building 2/ Area 1: Warehouse Storage Areas - 328, 330A, 330B, 330C, 341, 342 Plans indicate compliance. 1994 Codes: UFC 902.2, 8102.5 - Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 81301/96 - Page 48 of 50 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 1. 43. Water Supply: Requirements: Approved water supply capable of supply required flow for fire protection required to be provided for buildings and exterior storage/use areas - i.e.: fire hydrants provided within 150' of all portions of exterior 1St story walls and exterior storage/use areas. On-site fire hydrants and water mains capable of supplying required flow may be required by Fire Department. Application to Schumacher Conditions: Existing buildings - existing compliance. 1994 Codes: UFC 903 44. Knox Box: Requirements: - The Fire Department may require that keys for building access and access to all rooms/areas within the building be contained in a "Knox Box" located on an exterior wall in a location approved by the Fire Department. I , The Fire Department may require that building floor plans, site plans and hazardous materials information be provided in a "Knox Vault" located on an exterior wall in a location approved by the Fire Department. I . • Application to Schumacher Conditions: Applicability is dependent on City of Carlsbad Fire Department requirements.- 1994 Codes: UFC 902.4, 902.3, 8001.3 ]. • 45. Training and Procedures: Requirements Hazardous Materials; 1 •.• Employees are required to be experienced, trained and knowledgeable in the processes, policies, practices and procedures associated with use, handling and storage of hazardous materials associated with SchumacherEngineering's operations. The training, experience and knowledge is to include written procedures, provisions for j cleanup of spills and leaks, and persons designated and trained to be liaison personnel for the Fire Department. Schumacher- Engineering'semêrgency plan-and procedures should be discussed and coordinated with the Fire Department. . High-Piled Combustible Storage: A storage/evacuation plan showing exits, materials stored, storage arrangements, storage height, aisles, etc. may be required by the Fire Department. J •- Application to Schumacher Conditions: Schumacher is aware of the requirements —Schumacher operational and training procedures comply. 1 1994 Codes: UFC 8001.9, 8101.3.2 • J Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 8/30//96 - Page 49 of 50 I i. SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 46. Hazard Identification Placarding: Requirements: Hazard identification placarding Health", "Flammability" and "Reactivity" of hazardous materials stored and used required for buildings and rooms/areas in buildings where hazardous materials are located and for tanks. The Fire Department may require such placarding to be located on the building exterior adjacent to each entrance into the building, at entrances to storage/use areas, within storage/use areas and on tanks. The exact location of each sign should be approved by the Fire Department. Signs are generally required to measure 15-inches on each side, have white reflective letters/numbers on blue or red backgrounds and black reflective letters/numbers on Application to Schumacher Conditions: HAZARD IDENTIFICATION PLACARDING ............................. Anosns nAta 4eaIth 1atn00Ufl? RetIvtt$r BUILDING 1 4 4 3 CG, COR, OX, WR Area 1 -319, 319A, 322, 323, 4 3 2 CG, COR, OX, WR 324.327, 332, 333 Area 2 -313, 315, 316 4 3 2 CG, COR, OX, WR Area 3 - 302-303C, 314-314B, 317 4 4 2 . CG, COR, OX, WR Area 4-130, 141, 155-156, 302, 4 3 2 CG, COR, OX, WR 302B, 306, 311,311A Area 5 - 501 3 0 2 COR, WR Area 6 - 502 3 3 1 COR, WR Area 7-503 4 4 3 COR,-WR 2 BUILDING 2 4 4 3 CG, COR, OX, WR Areal -160-186,307,309,310, . 4 4 3 CG, COR, OX, WR 312, 328-330B, 335, 336, 339-342 Area 2- 330C . . 3 1 1 COR, WR Area 3-505 2 3 .0 Area 4-152 . -4 4 3 CG, COR, OX, WR Area 5 -40.1 N/A - No Hazardous Materials 7994 uoces: UK; 1407, dOO1. 1, UI-U Std T9- .47. Permits: Requirements: Special use Fire Department permits may be required by the Fire Department for the following conditions: Hazardous Materials: Storage, use or handling of hazardous materials. High-Piled Combustible Storage: Storage of combustible materials >6' high. Application to Schumacher Conditions: Applicability is dependent on City of Carlsbad Fire Department requirements. The Fire Department should be contacted for details and requirements. 1994 Codes: UFC 105, 7401.3, 7901.3, 8001.3, 8101.3.1 48. Other: See Attachment A2 for general requirements applicable to high-piled combustible storage. Attachment Al: Hazardous Materials/General and Group H Occupancy Specific Requirements - Indoor Storage, Use and Handling Eriksen-Rattan Associates Inc. 8/30//96 - Page 50 of 50 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS / ATTACHMENT A2 HIGH-PILED COMBUSTIBLE STORAGE REQUIREMENTS / 30 August 1996 Prepared-by ERIKSEN-RATTAN ASSOCIATES INC. 8989 Rio San Diego Drive - Suite 200 San Diego, California 92108-1648 Telephone (619)299-6444 FAX (619)299-1229 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS TABLE OF CONTENTS - ATTACHMENT A2 ITEM-SECTION SUBJECT PAGE 1.0 Discussion i 2.0 Application 1-2 3.0 Requirements 3-11 I Separation of High-Piled Storage Areas 3 2 Fire Sprinkler System Protection 4 3 Small Hose Valves and Stations 5 4 Approved Portable Fire Extinguishers 5 5 Maximum Pile Dimensions, Storage Heights, Storage Volumes 5 6 Rack Flue Spaces 6 7 Aisles 6 8 Rack Shelving 6 9 Pallets & Shelves 6 10 Exits 7 11 Seismic Requirements 7 12 General Area Ventilation 7 13 Exhaust Ventilation Systems 7 14 Smoke and Heat Removal 8-9 15 Building Access 9 16 Water Supply 10 17 Plans & Specifications Submittal 10 18 Storage/Evacuation Plan 10 19 Ignition Sources 1.0 20 Permits 11 21 Knox box& Knox Vault 11 22 Other . 11 SCHUMACHER ENGINEERING-'1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS& OCCUPANCY CLASSIFICATION ANALYSIS IN V HIGLEDCOMBUSIIBLESTORMEREQLUREMENTS 11-.0. DISCUSSION - The information presented herein applicable to indoor high-piled combustible storage is general in nature, in that review of storage operations in Buildings 1 and 2 is outside the scope of this report. Requirements addressed herein are based on the Uniform/California Building Code, Uniform/California J . Fire Code Article 81 and UniformiCalifornia Fire Code Standards 81-1 81-2 and 81-3, 1994 editions As 2.0 APPLICATION - J Requirements applicable to high-piled combustible storage will apply to storage uivolving any of the following conditions. Identification of the specific storage commodities for Schumacher's operations is 1 outside the scope of this report Ii 1. Class.l-lV Commodities: Storage in closely packed piles or materials on pallets, in racks or on -- . •. shelves where the top of storage is >12' in height. Class l-IV. Commodities include the following: . Class I:Noncombustibleproducts on wooden or nonexpanded polyethylene solid deck pallets, in ordinary corrugated cartons without or without sing le-thicknes dividers, or in ordinary paper wrappings with or without pallets. Class I Commodities are allowed to contain a limited amount of Group A plastics. . . . . Class II: Class I productsin slatted wooden crates, solid wooden boxes,, multiple-thickness . paperboard cartons or equivalent combustible packaging material with or-without pallets. Class II commodities are allowed to contain a limited amount of Group A plastics Class III Wood paper natural fiber cloth or Group C plastics or products thereof, with or without pallets Products are allowed to contain limited amounts of Group A or B plastics •Class-IV: Class I, II or III products containing Group A plastics in ordinary corrugated cartons and Class I, II and Ill products without Group A plastic packaging, with or without pallets. Group B plastics and free-flowing Group A plastics are included I I I I Attachment A2: High-Piled Combustible Storage Requirements Eriksen-Rattan Associates Inc. . .. . 8/30/96 - Page 1 of 11, . - •1 -. . SLL SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 2.0 APPLICATION - continued 2. Class V/High-Hazard Commodities: Storage in closely packed piles or materials on pallets, in racks or on shelves where the top of storage is >6' in height. Class V/High-Hazard Commodities include the following:. Group A, B,'C plastics not otherwise classified. Flammable/combustible liquids. Flammable solids. Foamed rubber and foamed plastics. Rolled paper. Pyroxylin. q • Rubber. Idle plastic/wood pallets. Aerosols. For the purpose of this report, the storage conditions identified above are presumed to apply only to storage in the following areas in Buildings I and 2, but may not necessarily apply to all areas indicated: J 1. 1969 Building 1: Building I is located west of the existing separation wall. Three [3] Building I . storage areas are addressed in this report: Building 1/Area 5 - Storage Room 501 Building 1/Area 6 - Storage Room 502 Building 1/Area 7 - Storage Room 503 2. 1969 Building 2: Building 2 is located east of the existing area separation wall. Three [3] Building 2 storage areas are addressed in this report: .. Building 2/Area I - High Bay Storage 328, 330A, 330B, 341, 342 Building -2/Area 2 -Storage-Room 330C S Building 2/Area 3 -Storage Room 505 U Attachment A2: High-Piled Combustible Storage Requirements Eriksen•Rattan Associates Inc. 8/30/96 - Page 2 of 11 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 3.0 REQUIREMENTS Requirements applicable to high-piled combustible storage in Buildings 1 and 2 are as follows. See Attachment Al for additional requirements specific to "Group H Occupancy" areas. 1. Separation of High-Piled Combustible Storage Areas: Separation: Except as noted below, portions of the building that do not meet the requirements for high-piled storage areas [i.e.: fire sprinkler system protection, draft curtains, smoke/heat vents, etc.] are required to be separated from high-piled storage areas by one [1] of the following: 2-hour area-separation wall; or 60' space not used for combustible storage; or 1-hour fire-resistive occupancy separation. Exceptions: Separation is not required between accessory areas that are fully protected with an automatic fire sprinkler system, when the following requirements extend >/=15' beyond the high-piled storage area: Fire sprinkler system protection, based on the density and head spacing for high-piled storage area. J.- • Smoke/heat venting, as required for the high-piled storage. Accessory areas include, but need not be limited to, loading areas, checkout areas, restrooms, employee lounges and offices. 3 . S Aplication to Schumacher Conditions: Schumacher locations where separation of high-piled storage areas is required and the type of separation provided is indicated in the following table. oIluriIdcner conuiuons ana operationai proceaures Building 1/Area 5 - Storage Room 501 >1-hour fire-resistive occupancy separation Building 1/Area6 -.Storage- Room 502 >1 -hour- fire-resistive occupancy separation. Building 1/Area 7 - Storage Room 503 >1-hour fire-resistive occupancy separation Building 2/Area I - High Bay-Storage Combination of the following: 328, 330A, 330B, 341,.342 >1-hour fire-resistive occupancy separation Sprinklers & smoke/heat venting, as required for high-piled storage >/=60' space not used for high-piled combustible storage Building 2/Area 2 - Storage Room 330C >1-hour fire-resistive occupancy separation Building 2/Area 3 - Storage Room 505 >1-hour fire-resistive Attachment A2: High-Piled Combustible Storage Requirements Eriksen-Rattan Associates Inc. 8/30/96- Page 30f 11 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 2. Fire Sprinkler System Protection: Requirements: General: Design area and density requirements for automatic fire sprinkler system protection for high-piled combustible storage are dependent on several conditions - i.e.: the commodity class, storage type, storage arrangement, storage height and the presence or absence of in- rack sprinklers. Density/Design Area of 0.33 gpm over 3.000 sf: As a 'general rule of thumb", a density of 0.33 gpm over 3,000 sf will allow not less than the following shelf, rack and piled/palletized storage arrangements without in-rack fire sorinkler system orotection: I-Il 20' l-IV 12' lii, IV 12' V 6' V 6' Density/Design Area of 0.45 gpm over 3.000 sf: As a "general rule of thumb", a density of 0.45 gpm over 3,000 sf will allow not less than the following shelf, rack and piled/palletized storage arrangements without in-rack fire sprinkler system orotection: l-IV 20' I-IV 12' V 15' V 15' Class I. Il & Ill Liquids: See Attachment Al -Item 34. Application to Schumacher Conditions: Outside the scope of this report. LI Attachment A2: High-Piled Combustible Storage Requirements Eriksen-Rattan Associates Inc. 8/30/95 - Page 4 of 11 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 3. Small Hose Valves and Stations: Requirements: Class II Standpipe System - 1.5' small hose lines located such that all portions of warehouse/manufacturing area are <1=130' of connection. 100 gpm & 400 gpm added to sprinkler system demand for inside/outside hose demand - >/2 hour supply. Supplied from one of the following: U.! . Outside hydrants U • Separate piping system from ceiling or in-rack sprinklers Valved hose connection on sprinkler risers where such connections are made upstream of all sprinkler control valves Adjacent sprinkler systems Ceiling sprinkler system when separately controlled in-rack sprinklers are provided Listed/approved hoses [100' long], nozzles and hose cabinets/racks. Application to Schumacher Conditions: Except as noted below, outside the scope of this report. Class I-IV Commodities: Storage area >12,000 sf. Class V/High Hazard Commodities: Storage area >400 sf. 4. Approved Portable Fire Extinguishers: Requirements: Minimum 3A4013C within 50' travel distance. Application to Schumacher Conditions: All storage rooms and high-bay storage areas identified in Section 2.0. 5. Maximum Pile Dimensions, Storage Heights, Storage Volumes: Requirements: .General: General information only - maximum allowable storage height and storage arrangement are dependent on container construction, material stored and fire extinguishing system-protection provided.- Metal containers/portable tanks: <1660 gallon capacity. Portable Tanks: 1 tank high Palletized Storage: 3 pallets high Drum Storage: 3 drums high Rack Storage [Containers/Drums]: 25' high Piled Storage: </=500 cf per pile [Flammable Solids - 1,000 cf] Aisles/dependent on storage method: >1=4' between portable tanks; shelves, piled storage >1=8' between racks >1=4' to exits >1=1/2 pile height Dead-ends <1=20' Class l-IV Commodities: Pile Dimension: </=100' Storage Height: As indicated in Item 2 above. Pile Volume: <1=400,000 cf Class V/High-Hazard Commodities: Pile Dimension: </50' • Storage Height: As indicated in Item 2 above Pile Volume: • </=75,000 cf . Class I, II & Ill Liquids: See AttachmentAl - Item 15. Application to Schumacher Conditions: All storage rooms and high-bay storage areas identified in Section 2.0. Attachment A2: High-Piled Combustible Storage Requirements Eriksen.Rattan Associates Inc. 8/30/96 -Page 5 of 11 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 6. Rack Flue Spaces: Requirements: Transverse Flues/No-In Rack Sprinklers: >/-3" transverse flue spaces between loads or at rack uprights. Longitudinal Flues/Double-Row Racks: >1=6" transverse flue spaces - except that transverse flues need not provided in double-row racks under the following conditions: Racks <1=25 high; Open shelving [no solid shelving]; and 6" transverse flues provided. Application to Schumacher Conditions: All storage rooms and high-bay storage areas identified in Section 2.0. 7. Aisles: J* Requirements: Width: Rack Storage: >/=8' wide Floor/Piled Storage: >/=44" or 1/2 pile height - whichever is greater. Clear Height: Extend from floor to ceiling. Rack structural supports & catwalks allowed to cross aisles at >I=6'8" height, if supports/catwalks do not interfere with fire department hose stream trajectory and ceiling sprinkler discharge. Dead-Ends; No dead-ends >20' in length. Application to Schumacher Conditions: All storage rooms and high-bay storage areas identified in Section 2.0. 8. Rack Shelving: Requirements: Open Shelving rMesh. Grated. Slatted Shelvesi: Treat as racks without solid shelves if openings are: </6' apart Uniformly spaced >/=50% of overall shelf area- Flue spaces provided as required above. Solid Shelving: Sprinklers required beneath each shelf if shelves: >32 Sf - measured between flue spaces © all 4 edges; gDd Obstruct longitudinal & transverse flue spaces. Application to.Schumacher Conditions: All storage rooms and high-bay stbrage areas identified in Section 2.0. 9. Pallet s-& Shelves: Requirements: • Provisions addressed herein presume wood or metal pallets. Provisions addressed herein presume wood or metal open shelving, or no shelving. Plastic pallets and shelving are not allowed without special fire sprinkler system protection [i.e.: in-rack sprinklers at every level and increased roof/ceiling sprinkler system density of 0.6 gpm]. • Application to Schumacher Conditions: All storage rooms and high-bay storage areas identified in Section 2.0. Attachment A2: High-Piled Combustible Storage Requirements Enksen-Rattan Associates Inc. 8/30/96- Page 6ofll SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 10. Exits: Requirements: "Non-H" Occupancy Areas: Doors: j * Swing in direction of egress. * Self or automatic closing doors for openings between storage rooms and adjacent indoor areas. . Travel Distance: Maximum travel distance to an exit door to building exterior, exit corridor, exit passageway, horizontal exit, exit stair enclosure: 200'. Number of Exits & Exit Discharge: Rooms >I-200 sf containing hazardous materials: * Minimum 2 exits, spaced a distance apart = to 1/2 overall diagonal dimension of room. * One [1] exit must be directly into/through one [1] of the following: Building exterior. * Exit corridor, exit passageway, exit stair enclosure, horizontal exit. * One exit may be through an adjoining/intervening room/area. "H" Occupancy Areas: See Attachment Al - Item 5. Application to Schumacher Conditions: All storage rooms and high-bay storage areas identified in Section 2.0. II. Seismic Requirements: Requirements: Seismic bracing/protection for racks/shelves >8' high. I .• Also, see Attachment Al -Item 7. Application to Schumacher Conditions: All storage rooms and high-bay storage areas identified in Section 2.0. 12. General Area Ventilation: Natural or mechanically operated ventilation system as follows: Requirements: Natural Ventilation: Openable exterior openings with an areas >1=1120 of the total floor area, opening directly onto public yard or court; or Mechanically Operated Ventilation System: Supplying >I=15cfm [7 linear feet per-second] of outside air per occupant in all portions of building during time building is occupied. Application to Schumacher Conditions: All storage rooms and high-bay storage areas identified in Section 2.0. 13. Exhaust Ventilation Systems:• Requirements: . S . "Non-H" Occupancy Areas: Not required. See Attachment Al -Item 24. I• • "H" Occupancy Areas: Required. See Attachment Al.- Item524. Application to Schumaóher Conditions: All storage rooms and high-bay storage areas identified in Section 2.0. S S Attachment A2: High-Piled Combustible Storage Requirements Eriksen-Rattan Associates Inc. 8/30/96. Page 7 of 11 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 14. Smoke and Heat Removal: Requirements: When Required: Smoke and heat vents [or, when approved by the Chief; a mechanical smoke-removal system] are required for any of the following storage conditions: Class l-IV Commodities: High-piled combustible storage area >12,000 sf. Class V/High-Hazard Commodities:. High-piled combustible storage area >500 sf. Also, see Attachment Al - Item 32 for additional requirements applicable to "H" Occupancy areas. Smoke and Heat Vents: </=20' Storage: Class I-IV Commodities: 6' Deep Draft Curtains: </=10000 sf areas- 1:100 vent to floor area ratio 1s * 4' Deep Draft Curtains: a Class V/High Hazard Commodities: a 6' Deep Draft Curtains: * 4' Deeo Draft Curtains: >20' Storage: a Class l-IV Commodities: a 6' Deeo Draft Curtains: <1=100' on center <1=60' vents to walls/curtain boards <1=8000 sf areas - 1:75 vent to floor area ratio </100' on center </=55' vents to walls/curtain boards </=6,000 sf areas - 1:50 vent to floor area ratio <190' on center <1=50' vents to walls/curtain boards <1=4,000 sf areas - 1:50 vent to floor area ratio <1=100' on center <1=50' vents to walls/curtain boards <1=8,000 sf areas- 1:75 vent to floor area ratio </=100' on center <1=55' vents to walls/curtain boards </=3,000 sf areas - 1:75 vent to floor area ratio </=100' on center <1=55' vents to walls/curtain boards <1=6,000 sf areas - 1:40 vent to floor area ratio <1=90' on center </=45' vents-to walls/curtain boards </=2,000 sf areas - 1:30 vent to floor area ratio </=75' on center - </-40' vents to walls/curtain boards 'IS!IA11u.iujui,i.Jfl1 a 4' Deep Draft Curtains: Vent Requirements: Minimum Dimension: >/-4' -a Automatic operation by activation of a heat responsive device: a Rated between 200-200oF above ambient temperature. a Listed/labeled. - a Capable of being manually opened in an approved manner at an approved location. Attachment A2: High-Piled Combustible Storage Requirements - Eriksen-Rattan Associates Inc. 8/30/96 - Page 8 of 11 Li SCHUMACHER ENGINEERING 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 14. Smoke and Heat Removal - continued: Requirements - continued: Mechanical Smoke Removal System: [If provided in lieu of smoke and heat vents.] System Capacity: CFM = Area of required roof vents x 300 Supply Air: * Provided at/near floor level * Sized to provided >1=50% of required exhaust * Openings uniformly distributed around periphery of area served Exhaust Fans: * </=100' between fans - each curtained area * </=30,000 cfm individual fan capacity * Thermal protection of wiring & fans - >/=15-minute exposure @ 1000F Fan Controls: * Combination HVAC & smoke removal and independent HVAC - fans to * shut-down per Mechanical Code or by activation of automatic fire extinguishing or detection systems. * Electrical service to smoke removal system to be connected on line * side of main electrical disconnect. * Fire department control panel: * Located in approved location * Accessible from exterior of building 1-hour fire-resistive occupancy separation * Selective control of each curtained area Application to Schumacher Conditions: All storage rooms and high-bay storage areas identified in Section 2.0. 15. Building Access: Access Roadways: S • Requirements: Fire department apparatus access roads required to be provided within 150' of all portions of exterior walls of 1st story of buildings-and exterior-storageluse areas: '. >/=20' unobstructed width. 9 • >/=13.5' unobstructed vertical clearance. All weather driving surface - capable of support loads imposed by fire department apparatus. ri • Turning radius as required by Fire Department. Dead-ends </=150' in length. -Maximum grade/slope as required by Fire Department. -Signs/other approved notices to identify roads and prohibit-obstruction thereof. . Contact Fire Department for specific requirements. Application to Schumacher Conditions: Existing buildings --existing compliance. Access Doors into Building - High-Piled Combustible Storage Areas: Requirements: One [1] or more access doors required in each 100 lineal feet, or major fraction thereof, of the exterior walls which face the required access roadway(s). Doors: * Width: >1=3' Height: >1=6.66 * Type: Roll-up doors prohibited unless equipped with a 'man door" meeting above requirements. Locking Devices: Must be approved by the Fire Department. Application to Schumacher Conditions: All storage rooms and high-bay storage areas identified in Section 2.0. Attachment A2: High-Piled Combustible Storage Requirements Eriksen-Rattan Associates Inc. 8130196- Page 9of 11 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 16. Water Supply: Requirements: - Approved water supply capable of supply required flow for fire protection required to be provided for buildings and exterior storage/use areas - i.e.: fire hydrants provided within 150' of all portions of exterior 1st story walls and exterior storage/use areas. On-site fire hydrants and water mains capable of supplying required flow may be required by Fire Department. Application to Schumacher Conditions: Existing buildings - existing compliance. 17. Plans & Specifications Submittal: Requirements: Plans/specification information to be submitted to the Fire Department for warehouse storage and manufacturing area - to include the following: Building floor plan - showing locations/dimensions of warehouse storage. J • Useable storage height - each area. Number of tiers in each rack. . Commodity clearance between top of storage and sprinkler deflectors - each storage arrangement. Aisle dimensions between each storage array. . Maximum pile volume for each storage array. Location & classification of commodities. Location of commodities which are banded or encapsulated. Type of fire-suppression & detection systems. ,J • Location of valves controlling water supply of ceiling & in-rack sprinklers. Type, location & specification of smoke-removal & curtain board systems. Dimension & location of transverse & longitudinal flue spaces. .Also, see Attachment Al - Item 45. Application to Schumacher Conditions: All storage rooms and high-bay storage areas identified in Section 2.0. 18. Storage/Evacuation Plan: Requirements: A storage/evacuation plan showing exits, materials stored, storage arrangements, storage height, aisles, etc. may be required by the Fire Department. Also, see Item 17 above and Attachment Al - Item 45. Application to Schumacher Conditions:: All storage. rooms and high-bay storage areas identified in Section 2.0. 19. Ignition Sources: Requirements: Smoking to be prohibited -"NO SMOKING" signs to be posted. General safety precautions. Also, see Attachment Al - Items 40 & 41. Application to Schumacher Conditions: All storage rooms and high-bay storage areas identified in Section 2.0. Attachment A2: High-Piled Combustible Storage Requirements Eriksen-Rattan Associates Inc. 8130/96-Page 10 of 11 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS 20. Permits: Requirements: Special use Fire Department permits may be required by the Fire Department for the high- piled combustible storage. The Fire Department should be contacted for details and j• requirements. Also, see Attachment Al - Item 47. 9 • Application to Schumacher Conditions: All storage rooms and high-bay storage areas I identified in Section 2.0. 21. Knox Box & Knox Vault: Requirements: The Fire Department may require that keys for building access and access to all rooms/areas within the building be contained in a "Knox Box" located on an exterior wall in a location approved by the Fire Department. The Fire Department may require that building floor plans, site plans and hazardous materials information be provided in a "Knox Vault" located on an exterior wall in a location approved by the Fire Department. Also, see Attachment Al - Item 44. Application to Schumacher Conditions: Applicability is dependent on City of Carlsbad Fire J Department requirements. 22. Other: See Attachment Al for requirements specific to hazardous materials. I. Attachment A2: High-Piled Combustible Storage Requirements Eriksen-Rattan Associates Inc. 8/30/96-Page 11f11 SCHUMACHER ENGINEERING: 1969 Palomar Oaks Way, Carlsbad CA HAZARDOUS MATERIALS & OCCUPANCY CLASSIFICATION ANALYSIS ATTACHMENT A3 1ST FLOOR PLAN 30 August 1996 Prepared by ERIKSEN-RATTAN ASSOCIATES INC. 8989 Rio San Diego Drive - Suite 200 San Diego, California 92108-1648 Telephone (619)299-6444 FAX (619)299-1229 2