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HomeMy WebLinkAbout2051 PALOMAR AIRPORT RD; ; CB990039; PermitCity of Carlsbad 04/13/1999 Commercial/Industrial Permit Permit No: CB990039 Building Inspection Request Line (760) 438-3101 Job Address: 2051 PALOMAR AIRPORT RD CBAD Permit Type: TI Sub Type: IN DUST Parcel No: 2130503900 Lot #: 0 Status: Valuation: $524,608.00 Construction Type: VN Applied: Occupancy Group: 28 Reference #: Entered By: Project Title: MELLES GRIOT Plan Approved: 18,736 SF OFFICE/ASSEMBLY/MANUFI IMPROVEMENT lssue31 Inspect Area: APPROVED 01/05/1999 DT 03/25/1999 04/i3/99 0001 01 02 Owner: CPRMT 2205.75 SUN ROAD PALOMAR PARTNERS L P 1455 FRAZEE RD #1000 SAN DIEGO CA92108' Applicant: HOSFORD, MARK 475 PRODUCTION ST SAN MARCOS CA 92069 760-744-4600 Total Fees: $3,567.88 - Total Payments To, Date: $1,362.13 :- Balance Due: $2,205.75 Building Permit Add'l Building Permit Fee Plan Check Add'I Plan Check Fee Plan Check Discount Strong Motion Fee Park Fee LFM Fee Bridge Fee BTD #2 Fee BTD #3 Fee Renewal Fee Add'l Renewal Fee Other Building Fee Pot. Water Con. Fee Meter Size Add'I Pot. Water Con. Fee $2,095.58 Red. Water Con. Fpe $0.00 $0.00 Meter Size $1,362.13 , Add'I Recl'Water Con. Fee $0.00 $0.00 ' CFD Payoff Fee , $0.00 $0.00— :pFF / , $0.00 $110.17 ". 'PFF (CFD Fun'd).' $0.00 $0.00 License Tax $0.00 $0.00 1'c0Ftiô'eñ'è Tax (CFD Fund) - $0.00 $0.00 Traffic Impact Fee ' - $0.00 $0.00 Traffic Impact (CFD Fund) $0.00 $0.00 ', $0.00 PLUMBING TOTAL' $0.00 $0.00 ELECTRICAL TOTAL $0.00 $0.00 - MECHANICAL TOTAL $0.00 $0.00 Master Drainage Fee: $0.00 Sewer Fee: $0.00 $0.00 TOTAL PERMIT FEES $3,567.88 FINAL APPROVAL Inspector: Date: /./Z'7/5'i Clearance: NOTICE Please take NOTICE that approval of your project includes the 'Imposition' of fees, dedications, reservations, or other exactions hereafter collectively referred to as 'fees/exactions.' You have 90 days from the date this permit was issued to protest imposition of these fees/exactions. If you protest them, you must follow the protest procedures set forth in Government Code Section 66020(a), and file the protest and any other required information with the City Manager for processing in accordance with Carlsbad Municipal Code Section 3 32 030 Failure to timely follow that procedure will bar any subsequent legal action to attack, review, set aside, void, or annul their imposition. You are hereby FURTHER NOTIFIED that your right to protest the specified fees/exactions DOES NOT APPLY to water and sewer connection fees and capactiy changes, nor planning, zoning, grading or other similar application processing or service fees in connection with this project NOR DOES IT APPLY to any fees/exactions of which you have previously been given a NOTICE similar to this, or as to which the statute of limitations has previously otherwise expired. CITY OF CARLSBAD 2075 Las Palmas Dr., Carlsbad, CA 92009 (760) 438-1161 \/Ifkl '7 FOR OFFICE USE ONLY PERMIT APPLICATION PLAN CHECK.NO.__________ CITY OF CARLSBAD BUILDING DEPARTMENT EST. VAL. Plan Ck. Deposit 27,13 2075 Las Palmas Dr., Carlsbad CA 92009 - (760) 438-1161 S . Date By (;-1 6ifr/'t Address (include Bldg/Suite #) P4y('e/ 'M' opoarcel /Z?rijflI# cq'7 11 /frj Business Name (at this address) j .ft office of J4,. Coon/y ?ôn*1Sgn i1/eqO E'bwM, i1p /16O (I Lev D scription Lot o. Suldivisi n Nam/Number Unit No. Phase No. Total # of units 11iOf5cOO manv ma Assessor's Parcel A ist 49 e Description of Work sf. F1' #of Stories # of Efedrooms C—PRM'Tof Bathrooij62 13 CifVoin 5k4 RmAra fle P ro'-rs . - Name Address City State/Zip Telephone # Fax # 13 r 'APPLICANt cntr jOjer AjJt for /i Sujynaô( TblOrvlor Ibr4ne& IL SF2ee Ro . IOO &i CA '72IO vaqLg -3Z2 Name Address City State/Zip Telephone # (Sec. 7031.5 Business and Professions Code: Any City or County which requires a permit to construct, alter, improve, demolish or repair any structure, prior to its issuance, also requires the applicant for such permit to file a signed statement that he is licensed pursuant to the provisions of the Contractor's License Law [Chapter 9, commending with Section 7000 of Division 3 of the Business and Professions Code] or that he is exempt therefrom, and the basis for the alleged exemption. Any violation of Section 7031.5 by any applicant for a permit subjects the applicant to a civil penalty of not more than five hundred dollars [$5001). Name Address City State/Zip Telephone # State License #5-41/10 License Class City Business License ii Q 97 Designer Name Address City State/Zip Telephone State License # U WORKERS COMPENSAfiök, Workers' Compensation Declaration: I hereby affirm under penalty of perjury one of the following declarations: I have and will maintain a certificate of consent to self-insure for workers' compensation as provided by Section 3700 of the Labor Code, for the performance of the work for which this permit is issued. I have and will maintain workers' compensation, as required by Section 3700 of the Labor Code, for the performance of the work for which this permit is issued. My worker's c m ensation insurance carrier and policy number are: j j a Insurance Company Ukfller5 Policy No./Qc2.tXY'7 'Oh' 55" Expiration Date j J (THIS SECTION NEED NOT BE COMPLETED IF THE PERMIT IS FOR ONE HUNDRED DOLLARS [$1001 OR LESS) CERTIFICATE OF EXEMPTION: I certify that in the performance of the work for which this permit is issued, I shall not employ any person in any manner so as to become subject to the Workers' Compensation Laws of California. WARNING: Failure t c p motion coverage is unlawful, and shall subject an employer to criminal penalties and civil fines up to one hundred thousand dollars io o e cost of compensation, damages as provided for In Section 3706 of the Labor code, Interest and attorney's fees. SIGNATURE DATE TOWNER BUI[bEWöE LA -' I hereby affirm that I am exempt fro the Contractor's License Law for the following reason: I, as owner of the property or my employees with wages as their sole compensation, will do the work and the structure is not intended or offered for sale (Sec. 7044, Business and Professions Code: The Contractor's License Law does not apply to an owner of property who builds or improves thereon, and who does such work himself or through his own employees, provided that such improvements are not intended or offered for sale. If, however, the building or improvement is sold within one year of completion, the owner-builder will have the burden of proving that he did not build or improve for the purpose of sale). i, as owner of the property, am exclusively contracting with licensed contractors to construct the project (Sec. 7044, Business and Professions Code: The Contractor's License Law does not apply to an owner of property who builds or improves thereon, and contracts for such projects with contractor(s) licensed pursuant to the Contractor's License Law). I am exempt under Section ____ Business and Professions Code for this reason: I personally plan to provide the major labor and materials for construction of the proposed property improvement. 0 YES ONO I (have / have not) signed an application for a building permit for the proposed work. I have contracted with the following person (firm) to provide the proposed construction (include name / address / phone number / contractors license number): I plan to provide portions of the work, but I have hired the following person to coordinate, supervise and provide the major work (include name I address I phone number / contractors license number): I will provide some of the work, but I have contracted (hired) the following persons to provide the work indicated (include name I address / phone number I type of work): PROPERTY OWNER SIGNATURE DATE .COMOLET FOLOffflfj&iVj1Ai BUILDING PRftS'ÔLY , Is the applicant or future building occupant required to submit a business plan, acutely hazardous materials registration form or risk management and prevention program under Sections 25505, 25533 or 25534 of the Presley-Tanner Hazardous Substance Account Act? 0 YES 0 NO Is the applicant or future building occupant required to obtain a permit from the air pollution control district or air quality management district? 0 YES 0 NO Is the facility to be constructed within 1,000 feet of the outer boundary of a school site? 0 YES ,R7 NO IF ANY OF THE ANSWERS ARE YES, A FINAL CERTIFICATE OF OCCUPANCY MAY NOT BE ISSUED UNLESS THE APPLICANT HAS MET OR IS MEETING THE REQUIREMENTS OF THE OFFICE OF EMERGENCY SERVICES AND THE AIR POLLUTION CONTROL DISTRICT. 8CONSTRUCTIONLENDINGAGEN - I hereby affirm that there is a construction lending agency for the performance of the work for which this permit is issued (Sec. 30970) Civil Code). LENDER'S NAME LENDER'S ADDRESS_______________________________________________________ . .: _. I certify that I have read the application and state that the above information is correct and that the information on the plans is accurate. I agree to comply with all City ordinances and State laws relating to building construction. I hereby authorize representatives of the CitS' of Carlsbad to enter upon the above mentioned property for inspection purposes. I ALSO AGREE TO SAVE, INDEMNIFY AND KEEP HARMLESS THE CITY OF CARLSBAD AGAINST ALL LIABILITIES, JUDGMENTS, COSTS AND EXPENSES WHICH MAY IN ANY WAY ACCRUE AGAINST SAID CITY IN CONSEQUENCE OF THE GRANTING OF THIS PERMIT. OSHA: An OSHA permit is required for excavations over 5'0 deep and demolition or construction of structures over 3 stories in height. EXPIRATION: Every permit issue cial und r the provisions of this Code shall expire by limitation and become null and void if the building or work authorized by such per is no om ithi 365 ays from the date of such permit or if the building or work authorized by such permit is suspended or abandoned at any time a e tile i nced o eriod of 180 days (Section 106.4.4 Uniform Building Code). APPLICANT'S SIGNATURE DATE WHITE: File YELLOW: Applicant PINK: Finance Inspection List Permit#: CB990039 Type: TI INDLiST MELLES GRIOT 18,736 SF OFFICE/ASSEMBLY/MANUF/ IM Date Inspection Item Inspector Act Comments 12/14/1999 89 Final Combo TP AP 12/14/1999 89 Final Combo - RI PAGE JOHN WITH ANY PROBLEMS 12/9/1999 89 Final Combo TP CA RESET FOR 12/10 12/2/1999 89 Final Combo PD CO RESET FOR 12/9 9/15/1999 89 Final Combo TP CO 6/17/1999 39 Final Electrical TP NR 6/17/1999 39 Final Electrical TP NS 6/9/199984 Rough Combo TP PA CElL SEE CARD 5/17/1999 17 Interior Lath/Drywall TP WC NO INSP THIS PERMIT 5/17/1999 24 Rough/Topout TP WC 5/11/1999 17 Interior Lath/Drywall TP AP FRNT OFFICES 5/10/1999 12 Steel/Bond Beam TP CO SPRD FTNS 5/10/1999 84 Rough Combo TP WC 5/7/199914 Frame/Steel/Bolting/Weldin TP AP FRN OFFICES 5/7/199924 Rough/Topout TP WC 5/7/199934 Rough Electric TP AP FRNT OFFICES 5/7/199944 Rough/Ducts/Dampers TP WC Monday, December 27, 1999 Page 1 of 1 City of Carlsbad Inspection Request For: 12/14/1999 Permit# CB990039 Inspector Assignment: TP Title: MELLES GRIOT Description: 18,736 SF OFFICE/ASSEMBLY/MANUF/ IMPROVEMENT Type: TI Sub Type: INDUST Phone: 7604382131 Job Address: 2051 PALOMAR AIRPORT RD Suite: Lot 0 Location: Inspector: APPLICANT HOSFORD, MARK Owner: SUNROAD PALOMAR PARTNERS L P Remarks: PAGE JOHN WITH ANY PROBLEMS Total Time: Requested By: JOHN LEACH Entered By: CHRISTINE CD Description Act Comments 19 Final Structural 29 Final Plumbing 39 Final Electrical 49 Final Mechanical Associated PCRs Inspection History Date Description 12/9/1999 89 Final Combo 12/2/1999 89 Final Combo 9/15/1999 89 Final Combo 6/17/1999 39 Final Electrical 6/17/1999 39 Final Electrical 6/9/1999 84 Rough Combo 5/17/1999 17 Interior Lath/Drywall 5/17/1999 24 Rough/Topout 5/11/1999 17 Interior Lath/Drywall 5/10/1999 12 Steel/Bond Beam 5/10/1999 84 Rough Combo 5/7/1999 14 Frame/Steel/Bolting/Welding 5/7/1999 24 Rough/Topout 5/7/1999 34 Rough Electric 5/7/1999 44 Rough/Ducts/Dampers Act Insp Comments CA TP RESET FOR 12/10 CO PD RESET FOR 12/9 CO TP NS TP NR TP PA TP CElL SEE CARD WC TP NO INSP THIS PERMIT WC TP AP TP FRNT OFFICES CO TP SPRD FTNS WC TP AP TP FRN OFFICES WC TP AP TP FRNT OFFICES WC TP --.-- ---c r7i City of Carlsbad Final Building Inspection Dept: Building Engineering Planning CMWD St Lite Fire Plan Check #: Date: 9/15/99 Permit #: CB990039 Permit Type: TI Project Name: MELLES GRIOT Sub Type: INDUST Address: 2051 PALOMAR AIRPORT RD Lot: 0 Contact Person: JOHN Phone: 0000000000 Sewer Dist: CA Water Dist: CA Inspected Date By: _____ Inspected: Approved: Disapproved: Inspected Date By: Inspected: Approved: ______ Disapproved: Inspected Date By: Inspected: Approved: ______ Disapproved: Comments: Matrix Engineer's & Contractors Inc. Lic.# 541170 475 Production Street San Marcos Ca, 92069 Phone (760)744-4600 Fax (760)744-4607 To whom It may concern regarding the Project Melles Griot Located at 2051 Palomar Airport Road Carlsbad California 92008 Plan Check #982951, 990039, and 990127. Please let this letter serve Is a guarantee that on 6/3/99 all the Electrical Service Wire Terminations Torque Is to Manufacture specifications and were done by Calibrated Torque Wrench by qualified LB.E.W. Personal with the following settings. 1/8" Allen type '/4" Allen type 3/8" Allen type 1/2" Allen type 9/16" Allen type 43-47 Inch Pounds 62-68 Inch Pounds 18-22 Foot Pounds 47-53 Foot Pounds 52-55 Foot Pounds All terminations not listed here are also completed to specifications. Including but not limited to Transformers, Distribution Boards, Panel Boards, SwitchBoards, Disconnects, and Equipment Terminals. if you have any questions please do not hesitate to call our office K/~14,414M 991010.LTR EsGil Corporation In Partnership with Government for Building Safety DATE: MARCH 23, 1999 0 APPLICANT JURISDICTION: CARLSBAD 0 PLAN REVIEWER 0 FILE PLAN CHECK NO.: 99-39 SET:V PROJECT ADDRESS: 2051 PALOMAR AIRPORT RD. PROJECT NAME: MELLES GRIOT (T.I.) The plans transmitted herewith have been corrected where necessary and substantially comply with the jurisdiction's building codes. fl The plans transmitted herewith will substantially comply with the jurisdiction's building codes when minor deficiencies identified below are resolved and checked by building department staff. The plans transmitted herewith have significant deficiencies identified on the enclosed check list and should be corrected and resubmitted for a complete recheck. The check list transmitted herewith is for your information. The plans are being held at Esgil Corporation until corrected plans are submitted for recheck. - The applicant's copy of the check list is enclosed for the jurisdiction to forward to the applicant contact person. The applicant's copy of the check list has been sent to: Esgil Corporation staff did not advise the applicant that the plan check has been completed. Esgil Corporation staff did advise the applicant that the plan check has been completed. Person contacted: Telephone #: Date contacted: (by: ) Fax #: Mail Telephone Fax In Person [I] REMARKS: By: Ali Sadre Enclosures: Esgil Corporation GA MB D EJ D PC 3/19 trnsmtLdot 9320 Chesapeake Drive, Suite 208 • San Diego, California 92123 • (619) 560-1468 • Fax (619) 560-1576 EsGil Corporation In Partnership with Government for Building Safety DATE: MARCH 16, 1999 O APPLICANT JURISDICTION: CARLSBAD 0 PLAN REVIEWER O FILE PLAN CHECK NO.: 99-39 SET: IV PROJECT ADDRESS: 2051 PALOMAR AIRPORT RD. PROJECT NAME: MELLES GRIOT (T.I.) The plans transmitted herewith have been corrected where necessary and substantially comply with the jurisdiction's building codes. The plans transmitted herewith will substantially comply with the jurisdiction's building codes when minor deficiencies identified below are resolved and checked by building department staff. The plans transmitted herewith have significant deficiencies identified on the enclosed check list and should be corrected and resubmitted for a complete recheck. The check list transmitted herewith is for your information. The plans are being held at Esgil Corporation until corrected plans are submitted for recheck. PLEASE SEE BELOW The applicant's copy of the check list is enclosed for the jurisdiction to forward to the applicant contact person. The applicant's copy of the check list has been sent to: MARK HOSFORD 475 PRODUCTION ST., SAN MARCOS, CA 92069 Esgil Corporation staff did not advise the applicant that the plan check has been completed. fl Esgil Corporation staff did advise the applicant that the plan check has been completed. Person contacted: Telephone #: Date contacted: (by: ) Fax #: Mail Telephone Fax In Person REMARKS: Please see attached for remaining corrections from previous list. By: All Sadre Enclosures: Esgil Corporation fl GA EJ MB EJ EJ PC 3/10 trnsmtl.dot 9320 Chesapeake Drive, Suite 208 • San Diego, California 92123 • (619) 560-1468 • Fax (619) 560-1576 CARLSBAD 99-39 MARCH 16, 1999 Please make all corrections on the original tracings and submit three revised/ signed sets of prints, to: The jurisdiction's building department. Please change the swing direction for all doors out of both large (future) manufacturing areas. The doors should all swing into the corridor when the occupant load is over 50. Please dimension the minimum width of 1-hour corridor on line 2. It should be wide enough for the double doors to swing into it per previous item. Please remove note # 39 above double door from manufacturing area (near grid point H-2). This is a required exit from the largest manufacturing area meeting half the diagonal distance. The office area between lines A & E with 141 occupants need to have a 1-hour corridor by the lobby. Show the extent of this rated corridor to have less than 20' dead ends. Note on plans the modular office between lines A & E is less than 5'-9" tall so it will not constitute a corridor. Label the use of all spaces in the office portion per previous item next to restrooms and adjacent to the computer room. Please provide a response list stating where all the changes are made on plans. If you have any questions, please contact Ali Sadre with EsGil Corporation @ (619) 560-1468. EsGil Corporation 1n Partnership with government for Building Safety DATE: MARCH 2, 1999 E3 AP JURISDICTION: CARLSBAD LJ PLAN REVIEWER 0 FILE PLAN CHECK NO.: 99-39 SET: III PROJECT ADDRESS: 2051 PALOMAR AIRPORT RD. PROJECT NAME: MELLES GRIOT (T.I.) The plans transmitted herewith have been corrected where necessary and substantially comply with the jurisdiction's building codes. E The plans transmitted herewith will substantially comply with the jurisdiction's building codes when minor deficiencies identified below are resolved and checked by building department staff. The plans transmitted herewith have significant deficiencies identified on the enclosed check list and should be corrected and resubmitted for a complete recheck. The check list transmitted herewith is for your information. The plans are being held at Esgil Corporation until corrected plans are submitted for recheck. PLEASE SEE BELOW fl The applicant's copy of the check list is enclosed for the jurisdiction to forward to the applicant contact person. The applicant's copy of the check list has been sent to: MARK HOSFORD 475 PRODUCTION ST., SAN MARCOS, CA 92069 Esgil Corporation staff did not advise the applicant that the plan check has been completed. Esgil Corporation staff did advise the applicant that the plan check has been completed. Person contacted: Telephone #: Date contacted: (by: ) Fax #: Mail Telephone Fax In Person REMARKS: Please see attached for remaining corrections from previous list. By: Ali Sadre Enclosures: Esgil Corporation 0 GA J MB M EJ Pc 2/24 trnsmtl.dot 9320 Chesapeake Drive, Suite 208 • San Diego, California 92123 • (619) 560-1468 • Fax (619) 560-1576 CARLSBAD 99-39 MARCH 2, 1999 I. Please make all corrections on the original tracings and submit three revised/ signed sets of prints, to: The jurisdiction's building department. 2. On the first sheet of the plans indicate: Proposed occupancy classifications of the remodel area: i.e., B (Office)/ A3 (Lunch room)/ Fl (Industrial)! SI (Warehouse). Under occupancy on A-I, it still says: B/Fl. The exiting as shown on A-2 via designated cross hatched walkways are unacceptable. All such areas need to be made into corridors; revise the floor plans accordingly. Please do not resubmit without this correction. The mezzanine exits on line I are too close, thus the stairs on line 2 needs to be used as a second exit. However, as shown, this exit goes through too many adjoining rooms. The hatched area on first level should be made into a corridor. [Please see attached lCBO interpretation on how to correctly measure distance between exiting which is between rated shafts not landing-to-landing]. Exiting through an unimproved space such as future production area (N.l.C.) is not acceptable. This area should either be fully improved under this permit or provide a rated corridor with exit lighting, etc. to the outside. Section 1003.5. The exit door near grid point H-I requires panic hardware too, sheet A-2. Ch. 10. Corridors serving 30 or more occupants shall have walls and ceilings of one-hour construction. Show revised rated corridors on plans via cross hatching. Section 1005.7, Excep. 5, 7 and 8 do not apply to common corridors where the corridor serves as an exit for non-office areas (manufacturing, warehouse, etc.). If non-rated corridors are used per Section 1005.7, Exc. 8, provide a reference to the corridors on the floor plan, noting that the corridors are non-rated per Exc. 8. Clearly show where the non-rated corridor system terminates and a rated corridor system commences. Any non-rated corridors must have partitions on each side defining them. As shown, cross hatching on floor plans is not acceptable. II. Label all 20-minute doors and 45-minute windows in revised rated corridors. Section 1005.8.1. Please provide a response list stating where all the changes are made on plans. If you have any questions, please contact Ali Sadre with EsGil Corporation @ (619) 560-1468. S.- JURISDICTION: CARLSBAD DATE: FEB. 9, 1999 O APPLICANT jj:) O PLAN REVIEWER 0 FILE PLAN CHECK NO.: 99-39 SET: II EsGil Corporation 2n Partnership with government for Building Safety p PROJECT ADDRESS: 2051 PALOMAR AIRPORT RD. PROJECT NAME: MELLES GRIOT (T.I.) Li The plans transmitted herewith have been corrected where necessary and substantially comply with the jurisdiction's building codes. Li The plans transmitted herewith will substantially comply with the jurisdiction's building codes when minor deficiencies identified below are resolved and checked by building department staff. The plans transmitted herewith have significant deficiencies identified on the enclosed check list and should be corrected and resubmitted for a complete recheck. The check list transmitted herewith is for your information. The plans are being held at Esgil Corporation until corrected plans are submitted for recheck. PLEASE SEE BELOW The applicant's copy of the check list is enclosed for the jurisdiction to forward to the applicant contact person. The applicant's copy of the check list has been sent to: MARK HOSFORD 475 PRODUCTION ST., SAN MARCOS, CA 92069 Esgil Corporation staff did not advise the applicant that the plan check has been completed. Esgil Corporation staff did advise the applicant that the plan check has been completed. Person contacted: Telephone #: Date contacted: (by: ) Fax #: Mail Telephone Fax In Person REMARKS: Please see attached for remaining corrections from previous list. By: All Sadre Enclosures: Esgil Corporation F-1 GA 0MB DEJ PC 2/1 tmsmtl.dot 9320 Chesapeake Drive, Suite 208 • San Diego, California 92123 • (619) 560-1468 • Fax (619)560-1576 CARLSBAD 99-39 FEB. 9, 1999 Please make all corrections on the original tracings and submit three revised/ signed sets of prints, to: The jurisdiction's building department. On the first sheet of the plans indicate: Proposed occupancy classifications of the remodel area: i.e., B (Office)! A3 (Lunch room)! Fl (Industrial)! Si (Warehouse). Under occupancy on A-i, it still says: B/SI. Indicate the use of the space (Labeled as N.l.C.) to the bottom of grid line 4 on sheet A-2, i.e., as vacant under future permit (per response). Please update all the general notes on A-I for 1994 UBC Code Sections instead of 1991 UBC. I.e., see notes 34, 39, etc. The exiting as shown on A-2 via designated cross hatched walkways are unacceptable. All such areas need to be made into corridors; revise the floor plans accordingly. Please do not resubmit without this correction. The mezzanine exits on line I are too close, thus the stairs on line 2 needs to be used as a second exit. However, as shown, this exit goes through too many adjoining rooms. The hatched area on first level should be made into a corridor. Exiting through an unimproved space such as future production area (N.l.C.) is not acceptable. This area should either be fully improved under this permit or provide a rated corridor with exit lighting, etc. to the outside. Section 1003.5. All doors within the exit path from Group A occupancy to a public way, shall be equipped with panic hardware. This applies to existing exit doors on grid line 1, sheet A-2. Ch. 10. Corridors serving 30 or more occupants shall have walls and ceilings of one-hour construction. Show revised rated corridors on plans via cross hatching. Section 1005.7, Excep. 5, 7 and 8 do not apply to common corridors where the corridor serves as an exit for non-office areas (manufacturing, warehouse, etc.). If non-rated corridors are used per Section 1005.7, Exc. 8, provide a reference to the corridors on the floor plan, noting that the corridors are non-rated per Exc. 8. Clearly show where the non-rated corridor system terminates and a rated corridor system commences. Label all 20-minute doors and 45-minute windows in revised rated corridors. Section 1005.8.1. Show maximum span of ceiling joists in rated corridors. Section 1005.7. CARLSBAD 99-39 FEB. 9, 1999 If a room with an exhaust fan has a door opening into a rated corridor, show how makeup air will be provided to the room. The door cannot be undercut, nor can a louver in the door be provided. Section 1005.8.1. Provisions in Chapter 7 require special treatment of penetrations at fire-resistive assemblies. Provide typical details on the plans showing how the fire-resistive integrity will be maintained at the following conditions (Include the manufacturers' names and ICBO numbers (or equal) for any sealant): THROUGH-PENETRATIONS (through the entire assembly): Fire-resistive bearing walls and/or walls requiring protected openings shall have penetrations protected with through-penetration fire stops having an F-rating, T-rating or complying with UBC Standard 7-1, depending on their locations, sizes and combustibility. Fire resistive floor/ceiling assemblies shall have penetrations protected with through-penetration fire stops having and F-rating, T-rating or complying with UBC Standard 7-1, depending on their sizes, combustibility and whether the penetrations are in walls above. MEMBRANE-PENETRATIONS (through only one side of an assembly): Fire-resistive walls (whether bearing or not and whether requiring fire protected openings or not) shall have penetrations protected with membrane-penetration fire stops having an F-rating or complying with UBC Standard 7-1, depending on their size and combustibility. Limited steel electrical outlet boxes (not exceeding 16 sq. in., nor more than 100 sq. in. for any 100 sq. ft. of wall) require no protection. Fire-resistive ceilings shall have no penetrations, except for noncombustible sprinkler pipes and steel electrical outlet boxes as described above. Provide a partial foundation and framing plans per SI. Show where sections 1 & 2/SI are taken from on floor plans. Provide complete signed calculations for all the structural changes per SI. Submit lateral calculations showing no shear walls are being removed. Specify the size of the nailer plate on detail 8/SI. Note metal stud to tube connections, i.e., screw size and spacing on 8/SI. Show positive connections between the blocking and nailer plate on 4/SI. Specify complete material specifications for welding, concrete, rebar, steel plates, tubes, etc. per SI on plans. Note in bold letters on cover sheet of plans: "City inspector to verify that there are no Mechanical, Plumbing, Electrical or Envelop changes under this permit". . Please provide a response list stating where all the changes are made on plans. If you have any questions, please contact All Sadre with EsGil Corporation @ (619) 560-1468. EsGil Corporation In Partners/up with Government for Bui11ing Safety DATE: JAN. 14, 1999 13LARRL1C6NT JURISDICTION: CARLSBAD 0 PLAN REVIEWER C] FILE PLAN CHECK NO.: 99-39 SET:I PROJECT ADDRESS: 2051 PALOMAR AIRPORT RD. PROJECT NAME: MELLES GRIOT (T.I.) The plans transmitted herewith have been corrected where necessary and substantially comply with the jurisdiction's building codes. The plans transmitted herewith will substantially comply with the jurisdiction's building codes when minor deficiencies identified below are resolved and checked by building department staff. The plans transmitted herewith have significant deficiencies identified on the enclosed check list and should be corrected and resubmitted for a complete recheck. The check list transmitted herewith is for your information. The plans are being held at Esgil Corporation until corrected plans are submitted for recheck. The applicant's copy of the check list is enclosed for the jurisdiction to forward to the applicant contact person. The applicant's copy of the check list has been sent to: MARK HOSFORD 475 PRODUCTION ST., SAN MARCOS, CA 92069 Esgil Corporation staff did not advise the applicant that the plan check has been completed. Esgil Corporation staff did advise the applicant that the plan check has been completed. Person contacted: Telephone #: Date contacted: (by: ) Fax #: Mail Telephone Fax In Person REMARKS: Complete P/M/E to be submitted at back-check. By: All Sadre Enclosures: Esgil Corporation GA Z MB J EJ PC 1/7 trnsmU.dot 9320 Chesapeake Drive, Suite 208 • San Diego, California 92123 • (619) 560-1468 • Fax (619) 560-1576 CARLSBAD 99-39 JAN. 14, 1999 PLAN REVIEW CORRECTION LIST TENANT IMPROVEMENTS PLAN CHECK NO.: 99-39 JURISDICTION: CARLSBAD OCCUPANCY: B/A3/Fl/Sl USE: Off. /Assmbly/ Indus. /WAREHOUSE ITYPE OF CONSTRUCTION: VN ACTUAL AREA: 18,736 THIS T.I. IALLOWABLE FLOOR AREA: UNLIMITED STORIES: TWO HEIGHT: NO CHANGE SPRINKLERS?: Y REMARKS: DATE PLANS RECEIVED BY JURISDICTION: 1/5 DATE INITIAL PLAN REVIEW COMPLETED: JAN. 14, 1999 OCCUPANT LOAD: 185 DATE PLANS RECEIVED BY ESGIL CORPORATION: 1/7 PLAN REVIEWER: Ali Sadre FOREWORD (PLEASE READ): This plan review is limited to the technical requirements contained in the Uniform Building Code, Uniform Plumbing Code, Uniform Mechanical Code, National Electrical Code and state laws regulating energy conservation, noise attenuation and access for the disabled. This plan review is based on regulations enforced by the Building Department. You may have other corrections based on laws and ordinances enforced by the Planning Department, Engineering Department, Fire Department or other departments. Clearance from those departments may be required prior to the issuance of a building permit. Code sections cited are based on the 1994 UBC. The following items listed need clarification, modification or change. All items must be satisfied before the plans will be in conformance with the cited codes and regulations. Per Sec. 106.4.3, 1994 Uniform Building Code, the approval of the plans does not permit the violation of any state, county or city law. To speed up the recheck process, please note on this list (or a copy) where each correction item has been addressed, i.e., plan sheet number, specification section, etc. Be sure to enclose the marked up list when you submit the revised plans. LIST NO. 40, TENANT IMPROVEMENTS WITHOUT SPECIFIC ENERGY DATA OR POLICY SUPPLEMENTS (1994UBC) tiforw.dot CARLSBAD 99-39 JAN. 14, 1999 Please make all corrections on the original tracings and submit three revised/ signed sets of prints, to: The jurisdiction's building department. Each sheet of the plans must be signed by the person responsible for their preparation. Business and Professions Code. Provide any suite number for the tenant space on plans. Section 106.3.3. Provide a statement on the Title Sheet of the plans that this project shall comply with Title 24 and 1994 UBC, UMC and UPC and 1993 NEC. Provide a note on the site plan indicating the previous use of the tenant space or building being remodeled. Section 106.3.3. 6. On the first sheet of the plans indicate: Proposed occupancy classifications of the remodel area: i.e., B (Office)! A3 (Lunch room)! Fl (industrial)/ SI (Warehouse). The floor where the tenant improvement is located: First Floor The occupant load of the remodel area(s): Accordingly for each area as well as the total occupants. Indicate the use of the space (Labeled as N.l.C.) to the bottom of grid line 4 on sheet A-2 adjacent to the area being remodeled or improved. Provide a note on the plans indicating if any hazardous materials will be stored and/or used within the building which exceed the quantities listed in UBC Tables 3-D and 3-E. Revise note 33 on A-I accordingly. Please update all the general notes on A-I for 1994 UBC Code Sections instead of 1991 UBC. I.e., see note 34, etc. On the section view of new interior partitions, show: Shot pin diameter, embedment and end spacing, i.e., detail 3/A8. Show maximum height of all partitions. C) Specify metal studs to have ICBO or equal approval numbers. II. Note on the plans: "All interior finishes must comply with Chapter 8 of the UBC". Specify "Class Ill flame spread rating (minimum) for B/A3/FI/SI ." Note on plan that suspended ceilings shall comply with UBC Tables 25-A, 16-0 and 16-B. See details 9 & 11!A8. In buildings with wood frame construction, draft stop the area between the ceiling and floor above so that no concealed space exceeds 3,000 s.f. and no horizontal dimension exceeds 100 L.F. Section 708. CARLSBAD 99-39 JAN. 14, 1999 In buildings with wood frame construction, draft stop the area between the ceiling and roof above so,that no concealed space exceeds 9,000 s.f. and no horizontal dimension exceeds 100 L.F. Section 708. Provide an exit analysis plan (may be 8 1/2" x 11" or any convenient size). Show in this analysis the occupant load of each area, the general exit flow patterns (by using arrows), accumulated occupant loads and required exit widths. In areas where the occupant load exceeds 30 two exits are required. See office bounded by grid lines E and G. Similarly, for the lunch room on sheet A-4. UBC, Table 10-A. Please see the following items for details. When two exits are required, only one exit can go through an adjoining room. As shown, both required exits for the office bounded by grid lines E & G go through an adjoining room. Sheet A4. Exiting through an unimproved space such as future production area (N.l.C.) is not acceptable. See that shown for lunch room on A-2. This area should either be fully improved under this permit or provide a rated corridor with exit lighting, etc. to take the occupants to the outside. Section 1003.5. Exit signs should be provided whenever two exits are required. Show all required exit sign locations. Section 1013.1. This applies to both required exits from the lunch room as well those required for office space bounded by lines A and E on sheet A-4. Show that exits are lighted with at least one foot candle at floor level. Section 1012.1. Exit doors should swing in the direction of exit travel when serving an occupant load of 50 or more. This applies to lunch room rear exit doors. Section 1004.2. Exit doors from Group A occupancy shall not be provided with a latch or lock unless it is panic hardware. Chapter 10. See lunch room exit doors. When additional doors are provided for egress purposes, they shall conform to the width, swing and hardware provisions in Chapter 10. Sections 1004.3 and 1004.6. See Sec. 1004.12. This applies to third door from the lunch room. All doors within the exit path from Group A occupancy to a public way, shall not be provided with latches or locks unless they are equipped with panic hardware. This applies to all building exit doors in the path of exit from lunch room. Ch. 10. Corridors serving 30 or more occupants shall have walls and ceilings of one-hour construction. Show rated corridors on plans via cross hatching, etc. CARLSBAD 99-39 JAN. 14, 1999 Section 1005.7, Excep. 5, 7 and 8 do not apply to common corridors where the corridor serves as an exit for non-office areas (manufacturing, warehouse, etc.). If non-rated corridors are used per Section 1005.7, Exc. 8, provide a reference to the corridors on the floor plan, noting that the corridors are non-rated per Exc. 8. Clearly show where the non-rated corridor system terminates and a rated corridor system commences. One-hour fire-rated corridors shall have interior door openings protected by tight- fitting smoke and draft control assemblies rated 20 minutes. Doors shall be maintained self-closing or be automatic closing by action of a smoke detector per Section 713.2. Doors shall be gasketed to provide a smoke and draft seal where the door meets the stop on sides and top. Section 1005.8.1. Window openings in rated corridors (if any) shall be protected by fixed glazing listed and labeled for a fire-protection rating of at least 3/4-hour. Section 713.9. Provide a complete architectural section of the corridor showing all fire-resistive materials and details of construction for all walls, ceiling and all penetrations. Section 1005.7. Show rated corridors, lobbies or foyers cross-hatched on the floor plans. If a room with an exhaust fan has a door opening into a rated corridor, show how makeup air will be provided to the room. The door cannot be undercut; nor can a louver in the door be provided. Section 1005.8.1. Provisions in Chapter 7 require special treatment of penetrations at fire-resistive assemblies. Provide typical details on the plans showing how the fire-resistive integrity will be maintained at the following conditions (Include the manufacturers' names and ICBO numbers (or equal) for any sealant): THROUGH-PENETRATIONS (through the entire assembly): Fire-resistive bearing walls and/or walls requiring protected openings shall have penetrations protected with through-penetration fire stops having an F-rating, T-rating or complying with UBC Standard 7-1, depending on their locations, sizes and combustibility. Fire resistive floor/ceiling assemblies shall have penetrations protected with through-penetration fire stops having and F-rating, T-rating or complying with UBC Standard 7-1, depending on their sizes, combustibility and whether the penetrations are in walls above. MEMBRANE-PENETRATIONS (through only one side of an assembly): Fire-resistive walls (whether bearing or not and whether requiring fire protected openings or not) shall have penetrations protected with membrane-penetration fire stops having an F-rating or complying with UBC Standard 7-1, depending on their size and combustibility. Limited steel electrical outlet boxes (not exceeding 16 sq. in., nor more than 100 sq. in. for any 100 sq. ft. of wall) require no protection. Fire-resistive ceilings shall have no penetrations, except for noncombustible sprinkler pipes and steel electrical outlet boxes as described above. CARLSBAD 99-39 JAN. 14, 1999 Provide a note on the plans stating: "Penetrations of fire-resistive walls, floor or roof-ceilings shall be protected as required in UBC Sections 709 and 710." . ELECTRICAL Submit plan showing location of all panels. Submit panels schedules. Submit electrical load calculations. Indicate existing main service size. Indicate existing total main service load. Indicate new additional loads. Indicate wiring method, i.e. EMT, metal flex. Show exit signs on the electrical lighting plan(s). As per Sections 1012 and 1013 of the 1994 UBC, provide two sources of power to exit signs and exit illumination. Provide multiple switch lighting controls per Title 24, Part 6. . MECHANICAL Show the size, location and type of all heating and cooling appliances or systems. Provide mechanical ventilation in all rooms capable of supplying outside air at a minimum rate of 15 cubic feet per minute per occupant. UBC, Section 1202.2.1 Provide mechanical plans showing existing and proposed HVAC equipment, ducts and access to equipment. Detail access and working clearances to HVAC equipment. Also detail ladder access to roof mounted HVAC equipment. Detail disposal of main condensate drainage from air conditioning units. (UMC Section 310) Detail overflow (secondary) condensate discharge from air conditioning units that are in a ceiling space, to a readily observable location. (UMC Section 310.1.1.) Fire rated corridors are not to be used to convey air to or from rooms. UMC Section 601.1.1. CARLSBAD 99-39 JAN. 14, 1999 . PLUMBING 51. Provide complete plumbing plans, including: Complete drain, waste and vent plans. Provide gas line plans and calculations, showing pipe lengths and gas demands. UPC Section 1217.0 C) Provide complete water line sizing calculations, including the water pressure, pressure losses, water demands, and developed pipe lengths. UPC Section 610.0 d) Show water heater size, type and location on plans. UPC, Section 501.0 52. Detail how floor drain trap seal is to be maintained. UPC Section 1007.0 (floor drain trap priming). 53. Show that water heater is adequately braced to resist seismic forces. Provide two straps (one strap at top 1/3 of the tank and one strap at bottom 1/3 of the tank). UPC, Section 510.0 54. Show P & T valve on water heater and detail drain line route from P & T valve to the exterior. UPC Section 608.5. 55. Show 1/4" per 12" slope on drain and waste lines. UPC Section 708.0. 56. Provide a drinking fountain at each floor level in assembly occupancies (except drinking and dining establishments). UBC Section 2902.2. 57. Note on the plans that new water closets/ urinals and associated flushometer valves, if any, shall use no more than 1.6 gallons per flush. Health & Safety Code, Section 17921.3(b). . ENERGY 58. Provide plans, calculations and worksheets to show compliance with current energy standards. 59. Provide complete energy designs for the proposed changes in envelope, lighting, and mechanical systems. Provide the completed ENV-, LTG-, and MECH- forms showing energy compliance. 60. On the plans clearly show the wall and roof insulation locations, thickness, and R-values, as per the energy design. Also completed and signed ENV-1, LTG-1, and MECH-1 forms must be imprinted on the plans. . CITY REQUIREMENTS 61. Roof mounted equipment must be screened and roof penetrations should be minimized (City Policy 80-6). CARLSBAD 99-39 JAN. 14, 1999 No wiring is permitted on the roof of a building and wiring on the exterior of a building requires approval by the Building Official. (City Policy) All roof-mounted equipment shall be concealed from view. Provide structural detailing for the screening. MISCELLANEOUS Exiting from the mezzanine floor thrpugh the unimproved space is unacceptable, as shown on A2. Please provide a rated corridor on 1st floor (Sheet A2) to take the mezzanine occupants directly to the outside. Please specify on cover sheet of plans: all existing site items such as parking, walks, etc. as well as access to the tenant space and sanitary facilities are HC complying, field verify. Please provide a response list stating where all the changes are made on plans. If you have any questions, please contact All Sadre with EsGil Corporation @ (619) 560-1468. CARLSBAD 99-39 JAN. 14, 1999 VALUATION AND PLAN CHECK FEE JURISDICTION: CARLSBAD PLAN CHECK NO.: 99-39 PREPARED BY: All Sadre DATE: JAN. 14, 1999 BUILDING ADDRESS: 2051 PALOMAR AIRPORT RD. BUILDING OCCUPANCY: B/A3/F1/S1 TYPE OF CONSTRUCTION: VN BUILDING PORTION BUILDING AREA (ft.2) VALUATION MULTIPLIER VALUE ($) OFFICE/ASSEMBLY/ MANUF./ 18,736 WAREHOUSE Air Conditioning Fire Sprinklers TOTAL VALUE 524,608 1994 UBC Building Permit Fee Bldg. Permit Fee by ordinance: $ 2,095.45 1994 UBC Plan Check Fee LI Plan Check Fee by ordinance: $ 1,362.04 Type of Review: Z Complete Review Structural Only Ej Hourly LI Repetitive Fee Applicable LI Other: Esgil Plan Review Fee: $ 1,089.63 Comments: Sheet I of I macvalue.doc 5196 PLANNING/ENGINEERING APPROVALS PERMIT NUMBER CB '? C139' DATE ADDRESS RESIDENTIAL IMPROVEMENT RESIDENTIAL ADDITION MINOR PLAZA CAMINO REAL (<$10000.00) CARLSBAD COMPANY STORES VILLAGE FAIRE COMPLETE OFFICE BUILDING OTHER PLANNER DATE ENGI fd DATE DolMIsornwPIannIng Engineering APPrOValS PLANNING DEPARTME N T BUILDING PLAN CHE C K R E V I E W C H E C K L I S T Plan Checkp. CBOO 3 - Address 2O( A-12— Planner )'ite he,'— Phone (619) 438-1161, extension APN: (', c Q ç, - 39 Type of Project & Use: Net Project Density: DU/AC Zoning: General Plan: Facilities Management Zone: CFD IinJniit) # _Date of participation: Remaining net dev acres:______ Circle One (For non-residential development: Type of l a n d u s e d c r e a t e d b y this permit: Legend:1171 Item Complete (Z~Item Incomplete - Needs your action Environmental Review Required: YES NO TYPE DATE OF COMPLETION: Compliance with conditions of approval? If n o t , s t a t e c o n d i t i o n s w h i c h r e q u i r e a c t i o n . Conditions of Approval: E Discretionary Action Required: YES NO TYPE APPROVAL/RESO. NO. _ DATE PROJECT NO. OTHER RELATED CASES: Compliance with conditions or approval? If not, s t a t e c o n d i t i o n s w h i c h r e q u i r e a c t i o n . Conditions of Approval:_________________ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Coastal Zone Assessment/Compliance Project site located in Coastal Zone? Y E S NO____ CA Coastal Commission Authority? YES NO____ If California Coastal Commission Authority: Contact them at - 3111 Camino Del Rio North, Suite 200, San Diego CA 92108-1725; (619) 521-8036 Determine status (coastal Permit Required or Exempt): Coastal Permit Determination Form alre a d y c o m p l e t e d ? Y E S NO____ If NO, complete Coastal Permit Determination Form n o w . Coastal Permit Determination Log #: Follow-Up Actions: Stamp Building Plans as "Exempt" or "Co a s t a l P e r m i t R e q u i r e d " ( a t m i n i m u m Floor Plans). Complete Coastal Permit Determination L o g a s n e e d e d . Inclusionary Housing Fee required: YES NO (Effective date of Inclusionary Housing Ordinance - May 21, 1993.) Data Entry Completed? YES NO (Enter CB #; UACT; NEXT12: Construct housing V/N : E n t e r F e e A m o u n t ( S e e f e e s c h e d u l e t or amount Return Site Plan: E 1. Provide a fully dimensional site plan drawn to scale. Show: North arro w , property lines, easements, existing and proposed structures, streets, existing street improvements, right-of-way width, dimensional setbacks and existing topographical lines. F7 71 7 2. Provide legal description of property and assessor's parcel number. Zoning: E 1. Setbacks: Front: Required Shown Interior Side: Required Shown Street Side: Required Shown Rear: Required Shown 777 2. Accessory structure setbacks: Front: Required Shown Interior Side: Required Shown Street Side: Required Shown Rear: Required Shown Structure separation: Required Shown F7 7 F1 3. Lot Coverage: Required Shown 77 7 4. Height: Required Shown (49 5. Parking: Spaces Required Shown Guest Spaces,Rçpuired Shown r7Q Additional Comme ____ el6e-- P(~ako~ OK TO ISSUE AND ENTERED APPROVAL INTO COMPUTER! / 7(/(-1XTE '1/I ® ENGINEERS & CONTRACTORS, INC. April 13; 1999 City of Carlsbad Planning Department Greg Fisher 2075 Las-Palmas Drive Carlsbad, CA 92009 Re: Plan Check No: CB990039 2051 Palomar Airport Road - Mells-Griot Dear Mr. Fisher In response to the Building-Plan-Check-Review Checklist, the following information is off drawings A-i, A-01 P land P11 is-in plan review (99-127 and 99-39) Provide number of spaces-required for each use OCCUPANCIES SF OC Offices B-(S1) 141i2 141 Offices B (Si) 4,368 43 Offices B(St) 1,040 10 Industrial (Fl) 39760 199 LunchRm.(A3) 1,588 106 Mezzanine 3.500 17 TOTAL 64.368- 516 -7 Provide number of spaces show on site. * Six Hundred (600) parking spaces- on site If you have any questions regarding this matter, please contact me. Sincerely *Mark E. Hosford MEH/jnb 2489parking.doc 475 PRODUCTION STREET • SAN MARCOS, CA 92069 • TELEPHONE: (760) 744-4600 • FAX: (760) 744-4607 LICENSED CALIFORNIA ENGINEER AND CONTRACTOR CONTRACTOR No. 541170 Carlsbad Fire Department 990010 2560 Orion Way Fire Prevention Carlsbad, CA 92008 (760) 931-2121 Plan Review Requirements Category: Building Plan Date of Report: 04/14/1999 Reviewed by: Name: MARK HOSFORD Address: 475 PRODUCTION ST. City, State: SAN MARCOS CA 92069 Plan Checker: Job#: 990010 Job Name: MELLES GRIOT CB990039 Job Address: 2051 PALOMAR AIRPORT RD Ste. or Bldg. No. Approved The item you have submitted for review has been approved. The approval is based on plans, information and / or specifications provided in your submittal; therefore any changes to these items after this date, including field modifications, must be reviewed by this office to insure continued conformance with applicable codes and standards. Please review carefully all comments attached as failure to comply with instructions in this report can result in suspension of permit to construct or install improvements. E Approved The item you have submitted for review has been approved subject to the Subject to attached conditions. The approval is based on plans, information and/or specifications provided in your submittal. Please review carefully all comments attached, as failure to comply with instructions in this report can result in suspension of permit to construct or install improvements. Please resubmit to this office the necessary plans and / or specifications required to indicate compliance with applicable codes and standards. J Incomplete The item you have submitted for review is incomplete. At this time, this office cannot adequately conduct a review to determine compliance with the applicable codes and / or standards. Please review carefully all comments attached. Please resubmit the necessary plans and I or specifications to this office for review and approval. Review 1st 2nd 3rd Other Agency ID FD Job # 990010 ED File # Carlsbad Fire Department 990010 2560 Orion Way Fire Prevention Carlsbad, CA 92008 (760) 931-2121 Plan Review Date of Report: 04/14/1999 Reviewed by: Name: MARK HOSFORD Address: City, State: Plan Checker: Job Name: Job Address: 475 PRODUCTION ST. SAN MARCOS CA 92069 990010 Ste. or Bldg. No. MELLES GRIOT 2051 PALOMAR AIRPORT RD Sprinkler approval is separate submittal. Carlsbad Fire Department 990010 2560 Orion Way Fire Prevention Carlsbad, CA 92008 (760) 931-2121 Plan Review Requirements Category. Building Plan Date of Report: 01/08/1999 Reviewed by: Name: MARK HOSFORD Address: 475 PRODUCTION ST. City, State: SAN MARCOS CA 92069 Plan Checker: 0oI1.e -€cQ..- Job #: 990010 Job Name: MELLES GRIOT CB990039 Job Address: 2051 PALOMAR AIRPORT RD Ste. or Bldg. No. E Approved The item you have submitted for review has been approved. The approval is based on plans, information and / or specifications provided in your submittal; therefore any changes to these items after this date, including field modifications, must be reviewed by this office to insure continued conformance with applicable codes and standards. Please review carefully all comments attached as failure to comply with instructions in this report can result in suspension of permit to construct or install improvements. Approved The item you have submitted for review has been approved subject to the Subject to attached conditions. The approval is based on plans, information and/or specifications provided in your submittal. Please review carefully all comments attached, as failure to comply with instructions in this report can result in suspension of permit to construct or install improvements. Please resubmit to this office the necessary plans and I or specifications required to indicate compliance with applicable codes and standards. Incomplete The item you have submitted for review is incomplete. At this time, this office cannot adequately conduct a review to determine compliance with the applicable codes and / or standards. Please review carefully all comments attached. Please resubmit the necessary plans and / or specifications to this office for review and approval. Review 1st 2nd 3rd Other Agency ID FD Job # 990010 FD File # i?eu,'rements Category. Building Plan Requirement: Pending 05.14 Provide Technical Report To determine the acceptability of technologies, processes, products, facilities, materials and uses attending the design, operation or use of a building or premises subject to the inspection of the department, the Chief is authorized to require the owner or the person in possession or control of the building or premises to provide, without charge to the jurisdiction, a technical opinion and report. The opinion and report shall be prepared by a qualified engineer, specialist, laboratory or fire-safety specialty organization acceptable to the Chief and the owner and shall analyze the fire-safety properties of the design, operation or use of the building or premises and the facilities and appurtances situated thereon, to recommend necessary changes. Page 1 01/08/99 TENANT IMPROVEMENTS Response to Plan Checkers comments Plan Check No. 99-39 dated February 9, 1999 Items 19 and 20 Project Location: Melles Griot, Lazer Division 2051 Palomar Airport Road Carlsbad, CA 92008 Attn. Mr. Jesse Smith Tel. (760) 438-2131 Ext. 235 Contractor: MATRIX Engineers & Contractors 475 Production Street San Marcos, CA 92069 Attn.: Mr. Mark Hosford Tel. (760) 744-4600 Fax(760) 744-4607 February 1999 ESS10,v (47.Af4e - - (if No. 9395 cli Ii, * \ EXP.DATE / * / 11 J.N. 162-29 CLARENCE A. MAGNUSEN, P.E., DEE Environmental - Sanitary Consulting Engineer 4683 Majorca Way Oceanside, CA 92056 Tel. (760) 726-0853 FAX (760) 726-9384 Item 19. Provide complete signed calculations for all the structural changes per S 1. Response: See attached pages D-1 through D-15 of the LUNCH ROOM DEMOLITION. Item 20. Submit lateral calculations showing no shear walls are being removed. Response: The wall in question does not extend into the second story or upwards to the roof diaphragm; and carries no lateral loads induced by the original tilt up building. The portion of the building in question was added as previous tenant improvements; and all lateral shear induced by the addition is carried by the external walls of the addition; not the internal wall in question. This can best be viewed from inside the main building while viewing the wall in question through the windows in the previous tenent improvements. The building is open during normal business hours five days a week. However because some work is in progress, the entire building is a hard hat area. LUNCH ROOM DEMOLITION -- - UP UF 3'-2' - _HLH II c e U\ 3'_3' JI '4 . CLARENCE A. MAGNUSEN, P.E. JOB____ Consulting Civil Engineer SHEET NO. - 4683 Majorca Way OCEANSIDE, CA 92056 CALCULATED BY (619) 726-0853 CHECKED BY FAX (619) 726-9384 - SCALE 74 57'S 2 - - : -:e - - . 77 7272 . :572' 2 Aj3cl17/ne OF DATE DATE r,-N6 /-7fe - JOB CLARENCE A. MAGNUSEN, P.E. Consulting Civil Engineer SHEET NO. __________________________ OF 4683 Majorca Way _______________________ CALCULATED BY ________________________ DATE OCEANSIDE, CA 92056 (619) 726-0853 CHECKED BY ____________________________ DATE FAX (619) 726-9384 ,, uLE ___________________________________________________________________________ 7 6 1 3 3 4 5 b 7 8 1 22 - ------. . • 6723 1 757L2 /J V1 ( ,"ax. - 12,eldci ,em t'V/ I 0 lb • 33 lb. 33 - i *7b0&' ne.% /2fri- LUIICI /vt /"c 33 an1ne t,JS/ / CA 5 (goo' JOB CLARENCE A. MAGNUSEN, P.E. Consulting Civil Engineer SHEET NO. OF 4683 Majorca Way CALCULATED BY DATE OCEANSIDE, CA 92056 (619) 726-0853 CHECKED BY __________________________ DATE FAX (619) 726-9384 SCALE De IdQ'I i/. '5 e9ie lce r /(..7J 06 /?JO rawe"I'ralLdl 2i'%Pfl4 -h1-- 'Y (9') , ('as 92,J/ /9cO /OiJ2 ( (I ,4 'I,' .F C 1/ 8 Z 28f 1/4' cJ '1 CLARENCE A. MAGNUSEN, P.E. JOB____ Consulting Civil Engineer SHEET NO - 4683 Majorca Way CALCULATED BY OCEANSIDE, CA 92056 (619) 726-0853 CHECKED BY FAX (619) 726-9384 - SCALE :3-57 -2 34 72 2 46757235 C 77 _3-' s 7 6 : :457 ,23.227 (/3eir' /th /wc/oc/eo/) OF - DATE DATE /"—" (t'ia, /0. ?&. /")o,yiE ,ié ( t4ax, 1? ç.3d JOB CLARENCE A. MAGNUSEN, P.E. Consulting Civil Engineer SHEET No. ________________________ OF 4683 Majorca Way OCEANSIDE, CA 92056 CALCULATED BY _________________________ DATE (619) 726-0853 CHECKED BY ____________________________ DATE FAX (619) 726-9384 .2 i SCALE 2 S 1 2 h 1 73 7, I /—O V -/&ai1 S 4, 4 (76i'2.9L) - /00. cS (. C t000 - JO, lea : CLARENCE A. MAGNUSEN, P.E. Consulting Civil Engineer 4683 Majorca Way OCEANSIDE, CA 92056 (619) 726-0853 FAX (619) 726-9384 22 5575.2 -5 6 - f4clluell 0e4,1 6zfre JOB SHEET NO. - CALCULATED BY CHECKED BY - SCALE _______ OF - DATE DATE 5JL/ + - 1k L -1- .f. (8) /Lao) ".00 0) ea S /1 _4 ô/ iyi ( 9',oi iie are- a.zA/4 ,i.iei4S M4 H [U1 il 9 P11111 iI1OuIIiIIIi II II II 3, /d1r" (leg, 1z P, ) /,v 33 (a ll S 9,71 JOB CLARENCE A. MAGNUSEN, P.E. Consulting Civil Engineer SHEET NO. ________________________ OF 4683 Majorca Way CALCULATED BY _________________________ DATE OCEANSIDE, CA 92056 (619) 726-0853 CHECKED BY ____________________________ DATE FAX (619) 726-9384 SCALE 23 4 SC' S 1 23 55 -52:455 - 2 -55 5 2 :- 76 2 6' •23 3575fl F. r~T 6' U 'Pive) e 7 (?)( 33 /OO I /: '-• " -....( i)( /. 4? 771 ,4f /0 d. 9)(/&) ra 4 /oc /2 .rJ' /1, o 7)/ / ZC o . 9.er LO 7,fIe7 £INj /c/ JC)'/ $11. ,' w,1 9/,? 2oo n-iC / J /U. tr)c / CLARENCE A. MAGNUSEN, P.E. JOB Consulting Civil Engineer SHEET NO. 4683 Majorca Way OCEANSIDE, CA 92056 CALCULATED BY (619) 726-0853 FAX (619) 726-9384 CHECKED BY 362575 . 567 F C SCALE 77 23 6776 _7_4, 6'e) Z V 1%--7 A/ : p V /3-4d 4994. '4 '4 id 1 & ) tJc IL r6 Zk ] L J fy ao 8C 3 I - a Zo.Jc /1 ?a 6~r OF DATE DATE JOB CLARENCE A. MAGNUSEN, P.E. Consulting Civil Engineer SHEET NO. 4683 Majorca Way OCEANSIDE, CA 92056 CALCULATED BY (619) 726-0853 FAX (619) 726-9384 CHECKED BY 3 557 B 355 '73 •5752_' 4 55' SCALE 5 55 7•17 it - 7'; = 14 = ,57t OF - DATE DATE As 2 1 orr V/sQ/ $cak IV 7,', I ! U T- l7—=J/; (aJ'ec. /a b;;17, a Co iJ JJ c5// /3ea,_] 2•'' 1i /3d7 é0'C(' L), (1 ,a..ss ) Ii I io,:c4 :fr ,ap 9" V,sc/ 5a/e 11770 BERNARDO PLAZA COURT SUITE 112 a SAN DIEGO, CA 92128-2519 a PHONE (619) 673-5845 a FAX (619) 673-5849 FIRE PROTECTION/LIFE SAFETY REPORT FOR MELLES GRIOT MANUFACTURING FACILITY 2051 PALOMAR AIRPORT ROAD CARLSBAD, CALIFORNIA Prepared For: Mr. Jesse Smith MELLES GRIOT 2151 Rutherford Road Carlsbad, California 92008 SEC Project No. 2098038-000 January 21, 1999 Revised January 27, 1999 This report is the property of Schirmer Engineering Corporation. Copies retained by the client shall be utilized only for his use and occupancy of the project, not for the purpose of construction of any other projects. Fire Protection Engineering & Code Consulting a Loss Control a Security System Design f:zJ cT-) I g MELLES GRIOT -i- January 27, 1999 Carlsbad, California SEC Project No. 2098038-000 TABLE OF CONTENTS INTRODUCTION...................................................................................................................................1 APPLICABLECODES ........................................................................................................................... I BUILDINGDESCRIPTION....................................................................................................................2 OCCUPANCY........................................................................................................................................2 GENERALREQUIREMENTS ...............................................................................................................4 U CONSTRUCTION AND FIRE-RESISTANCE RATINGS..................................................................................4 OCCUPANCYSEPARATION WALLS.........................................................................................................5 FIREFLOW REQUIREMENTS..................................................................................................................5 n FIRE SUPPRESSION SYSTEM REQUIREMENTS........................................................................................5 FIRE DETECTION/ALARM REQUIREMENTS..............................................................................................6 VENTILATIONAND EXHAUST..................................................................................................................6 COMPRESSED GASES AND CRYOGENIC FLUIDS .....................................................................................7 II INDUSTRIAL OVENS ............................................................................................................................11 HIGH-PILED COMBUSTIBLE STORAGE REQUIREMENTS ............................................................12 SEPARATION OF HIGH-PILED STORAGE AREAS....................................................................................12 HAZARDOUS MATERIAL STORAGE AND USE REQUIREMENTS.................................................13 CONCLUSION.....................................................................................................................................15 INDEX OF TABLES TABLE I. CONSTRUCTION REQUIREMENTS .............................................................................4 TABLE 2. FIRE SUPPRESSION REQUIREMENTS........................................................................5 TABLE 3. HAZARDOUS MATERIAL SUMMARY.........................................................................14 APPENDIX - HAZARDOUS MATERIALS INVENTORY II Ii II ft MELLES GRIOT 1 January 27, 1999 Carlsbad, California SEC 2098038-000 II INTRODUCTION ft MELLES GRIOT is proposing to relocate their existing laser manufacturing operations from their facility at 2251 Rutherford Road to an existing building at 2051 Palomar Airport Road in the City of Carlsbad, California. MELLES GRIOT will be occupying approximately 70,000 square feet of ft this 240,000 square foot building. The remaining area of the building will be occupied by other tenants, primarily as offices. II MELLES GRIOT has retained Schirmer Engineering Corporation (SEC) to prepare a technical report to evaluate the fire and life safety code requirements for the new facility. Specifically, the report will address the requirements for the storage and handling of hazardous materials, the requirement for high-piled storage, and the requirements applicable to the proposed processes. APPLICABLE CODES The following codes were used in preparing this report: California Building Code (CBC) - 1995 Edition California Fire Code (CFC) - 1995 Edition California Mechanical Code (CMC) - 1995 Edition National Fire Protection Association (NFPA 13), Standard For The Installation of Sprinkler Systems, 1996 Edition National Fire Protection Association (NFPA 231C), Standard for Rack Storage of Materials, 1995 Edition National Fire Protection Association (NFPA 231), Standard For General Storage, 1995 Edition Carlsbad City Fire Code (CCFC) - 1994 Edition MELLES GRIOT 2 January 27, 1999 Carlsbad, California SEC 2098038-000 BUILDING DESCRIPTION The remodeled facility will have office (Group B), assembly (Group A, Division 3), manufacturing (Group F, Division 1) and storage (Group S, Division 1) occupancies. MELLES GRIOT will occupy approximately 64,890 square feet of this approximately 116,984 square foot building. An area utilization of the MELLES GRIOT tenant space is as follows: First Floor Assembly (Group A, Division 3) - 2,613 square feet First Floor Offices (Group B) - 19,383 square feet Second Floor Offices (Group B) - 6,712 square feet First Floor Production (Group F, Division 1) - 26,237 square feet First Floor Storage (Group S, Division 1) - 8,783 square feet Second Floor Storage (Group 5, Division 1) - 3,450 square feet OCCUPANCY Melles Griot will occupy the building for the manufacture of Helium-Cadmium, Helium-Neon, and Crypton-Argon lasers. Glass tubes will be delivered to the facility and stored on racks until needed. The tubes will be delivered pre-cut or will be cut with wet saws. Cut tubes will be "fire polished" at work benches utilizing hydrogen and oxygen gas. A flame will be used to melt and smooth the cut surfaces. The cathodes and anodes will be constructed of Kovar, a nickel/iron alloy. Cathode and anode raw material will be delivered, put in a tumbler and sand blasted. The tumbler will spin a sealed container of ceramic chips and water with detergent to clean and prepare the components for brazing. After spinning, the detergent is rinsed from the components and ceramic chips. An efflent pump will transport the efflent to a 1500 gallon storage tank. The cleaned cathodes and anodes will be stored until needed in polypropylene bins on the floor. After the parts are cleaned, they will be put on trays and pass through a hydrogen brazing I furnace via a mechanical conveyor. The furnace heats and brazes the components electrically in a hydrogen atmosphere at 2100° F. Nitrogen curtains prevent the hydrogen from escaping II MELLES GRIOT 3 January 27, 1999 Carlsbad, California SEC 2098038-000 and a natural gas fired pilot light is used to ignite any hydrogen gas that might escape. The anode will then be placed into the hydrogen braze furnace where a copper ring is connected. A glass working lathe utilizing hydrogen and oxygen will connect the glass tube to the anode. An electric annealing kiln is used to release the stress in the glass at a maximum temperature of 932° F for 1 1/2 hours. The glass tube and anode will be cleaned with nitric acid, muriatic acid, and hydrofluoric acid and rinsed with deionized water in the Chemical Lab. Components are also rinsed in covered tanks containing isopropyl alcohol. The rinsed components will then be cleaned with LiquidNox. The used LiquidNox will be drained to the city sewer. The mirror component will be attached to the tube and delivered through a heated pass-through into a conditioned storage room at 212° F. This process prevents moisture from entering the tube. A positive displacement pump will be utilized to evacuate the air from tubes. The tubes will be heated with an electric heat traced manifold to assist this process. The tubes will be sealed using a metal compression tool or glass sealed with an oxygen and natural gas minitorch. Tubes will be tested for leakage. This is performed by applying a drop of acetone where a leak is detected. Acetone and alcohol will be applied with cotton swabs to clean the laser optics. Swabs will be disposed in approved waste receptacles. Assembled laser units will be assembled into metal cases. RN sealant/adhesive, or "hot melt" will be injected pneumatically into the aluminum metal cases to mount the glass tubes. The "hot melt" is heated in a glue machine to 350° F. The machine shop will have a resistance spot welder, a hand saw, and a belt sander. The shipping and receiving area on the ground floor will contain single and double row rack storage of metal parts and circuit boards in cardboard boxes (Class 11 commodity) to a height of MELLES GRIOT 4 January 27, 1999 Carlsbad, California SEC 2098038-000 19 feet. The upper mezzanine level will contain rack storage of polyurethane foam pieces used for packaging the lasers and miscellaneous parts such as cables and circuit boards. The class of commodity is considered to be expanded Group A plastics. The maximum storage height will not exceed 6 feet above the floor of the upper mezzanine. The clearance from the top of storage to the ceiling will be approximately 5 feet. Glass tubes with Helium-Cadmium cathodes and anodes will be ground and stored in a 55- gallon drum. The drum will be located outside the building underneath an awning. GENERAL REQUIREMENTS Construction and Fire-Resistance Ratings The facility will comply with the CBC requirements for Type V non-rated construction. The II required exterior wall and opening protection for Group A, Division 3; Group B, Group F, Division 1; and Group S, Division I occupancies is compliant as summarized in Table 1: II ThhI t Cnnstructinn Rnuirmnts 1R9NóE Ririä An QIREMEN Exterior Bearing Wall Four-hour less than 5 feet, Two-hour elsewhere Exterior Non-bearing Wall Same as bearing Opening Protection Openings not permitted less than 5 feet, Protected less than 20 feet MELLES GRIOT 5 January 27, 1999 Carlsbad, California SEC 2098038-000 Occupancy Separation Walls A one hour separation wall will be provided to separate the tenant spaces into separate control areas. Fire Flow Requirements The required fire flow (water required for fighting fire) in accordance with Appendix Ill-A of the UFC is 4,000 gallons per minute of a residual pressure of 20 psi. This flow includes a 50 percent reduction allowance for automatic sprinkler protection. The actual water supply to the site is to be determined. Fire Suppression System Requirements The fire suppression requirements, based on occupancy is summarized in Table 2, Fire Suppression Requirements. T2hIA 2 Firp Siinnrtssinn Rnuirmnts Office Areas 0.10 gpm/square foot over the NFPA 13, Figure 5-2.3, most remote 1,500 square feet Section 1-4.7.1 including 100 gpm for hose streams. - Production Areas 0.15 gpm/square foot over the NFPA 13, Figure 5-2.3, most remote 1,500 square feet Section 1-4.7.2.1 including 250 gpm for hose streams. Shipping and Receiving Area 0.34 gpm/square foot over the NFPA 231C, Figure 6- (19 foot high rack storage of most remote 2,000 square feet 12(b), Curve G Class II commodities) including 500 gpm for hose streams. Lower Mezzanine Storage 0.15 gpm/square foot over the NFPA 231, Section 6-2.2.1 Area (9 foot high shelf most remote 1,500 square feet storage of Class II including 250 gpm for hose commodities) streams. Upper Mezzanine Storage 0.45 gpm/square foot over the NFPA 231C, Figure 8-2, Area (6 foot high rack most remote 2,000 square foot Part A storage of expanded plastic including 500 gpm for hose commodities) streams. MELLES GRIOT 6 January 27, 1999 Carlsbad, California SEC 2098038-000 The existing building is provided with three automatic sprinkler systems. The hydraulic design information placard on the sprinkler system which protects the areas occupied by offices indicates that the system is designed to provide a density of 0.10 gpm/square foot over 1,500 square feet. The hydraulic design information indicates that a hose stream allowance of 100 gpm was included in the design. This design is adequate for the intended occupancy. The hydraulic design information placard on the sprinkler system protecting the production areas indicates that the sprinkler system is hydraulically designed to provide a density of 0.16 gpm/square foot over 1,500 square feet. The hydraulic design information indicates that a hose stream allowance of 250 gpm was included in the design. This design is adequate for the intended occupancy. The hydraulic design information on the placard for the sprinkler system protecting the storage areas indicates that the system was designed to provide a density of 0.56 gpm/square foot over 2,000 square feet including a 500 gpm allowance for hose streams. As shown in Table 2, this design is more than adequate for the intended occupancy. However, the sprinkler system appears to have been upgraded by the previous occupant due to the presence of large drop sprinklers. Since the information on the hydraulic design placard does not reflect existing conditions, the sprinkler system will be analyzed to verify conformance with NFPA installation requirements and adequacy of the design. In addition, sprinkler protection will be provided for the first floor mezzanine area in accordance with Table 2. Fire Detection/Alarm Requirements Monitoring is required for all valves controlling the water supply for automatic sprinkler systems and water flow switches in accordance with CFC Section 904.3.1. Ventilation and Exhaust CBC Section 1207.5 requires that in areas where Class I, II, or Ill-A liquids are used, mechanical exhaust shall be provided sufficient to produce six air changes per hour. The mechanical exhaust shall be taken at or near floor level. The areas where flammable liquids will MELLES GRIOT 7 January 27, 1999 Carlsbad, California SEC 2098038-000 be used include the Chemical Lab, main production areas, process room, engineers lab, optics room, and glass shop. Ventilation in other areas is required to be 1.05 dm/square foot (CBC Section 1207.1). Compressed Gases and Cryogenic Fluids The manufacturer of lasers involves the use of various flammable and non-flammable gases stored in compressed form in cylinders. Cylinders of compressed oxygen and hydrogen gas will be used in the Brazing Room and Glass Shop. Other gas such as Krypton, Argon, Neon, and Helium mixtures of Argon and Hydrogen will be used in the process area. Nitrogen and Oxygen gas in cryogenic form will be located outside of the building approximately 5feet from the southeast corner. The liquid nitrogen will be stored in one 3,000 gallon capacity tank and the liquid oxygen will be stored in two 160 liter (42.3 gallon) capacity containers. Hydrogen gas in compressed form will also be located outside approximately 100 feet away from the southwest side of the building, and approximately 25 feet from the nearest property line. The hydrogen gas will be contained within multiple cylinders with an aggregate capacity of 40,000 cubic feet of gas. Compressed gases are regulated by Article 74 and cryogenic fluids are regulated by Article 75 of the CFC. The following applicable requirements for the storage and use of compressed gases and cryogenic fluids will be provided: Containers, cylinders and tanks shall be designed and constructed in accordance with nationally recognized standards. Containers, cylinders, tanks and other means used for containment of hazardous materials shall be of an approved type (CFC Section 8001.4.2). Piping, tubing, valves, fittings and related components used for hazardous materials shall be in accordance with the following: MELLES GRIOT 8 January 27, 1999 Carlsbad, California SEC 2098038-000 U. Piping, tubing, valves, fittings and related components shall be designed and fabricated II from materials compatible with the material to be contained and shall be of adequate strength and durability to withstand the pressure, structural and seismic stress, and exposure to which they are subject, Piping and tubing shall be identified in accordance with nationally recognized standards to indicate the material conveyed, Emergency shutoff valves shall be identified and the location shall be clearly visible and indicated by means of a sign, and Backflow-prevention or check valves shall be provided when the backflow of hazardous materials could create a hazardous condition or cause the unauthorized discharge of hazardous material (CFC Section 8001 .4.3.2). Compressed gas containers, cylinders, tanks and systems shall be marked in accordance with nationally recognized standards (CFC Section 7401 .5.1). Stationary compressed gas containers, cylinders and tanks shall be marked in accordance with UFC Standard 79-3. Markings shall be visible from any direction of approach (CFC Section 7401.5.2). Markings used for piping systems shall consist of the content's name and include a direction of flow arrow. Markings shall be provided at each valve; at wall, floor or ceiling penetrations; at each change of direction; and at a minimum of every 20 feet or fraction thereof throughout the piping run (CFC Section 7401 .5.3). Compressed gas containers, cylinders and tanks shall be secured to prevent falling due to contact, vibration or seismic activity. Securing of compressed gas containers, cylinders and tanks shall be by one of the following methods: Securing containers, cylinders, and tanks to a fixed object with one or more restraints. Securing containers, cylinders, and tanks on a cart or other mobile device designed for the movement of compressed gas containers, cylinders or tanks. I MELLES GRIOT 9 January 27, 1999 Carlsbad, California SEC 2098038-000 II Nesting of compressed gas containers, cylinders and tanks at container filling or I servicing facilities or in seller's warehouses not accessible to the public. Nesting shall be allowed provided the nested containers, cylinders or tanks, if dislodged, do not obstruct I the required means of egress. Securing of compressed gas containers, cylinders and tanks to or within a rack, fl framework, cabinet, or similar assembly designed for such use (CFC Section 7401.6.4). U . Rooms or cabinets containing compressed gases shall be conspicuously labeled COMPRESSED GAS (CFC Section 8001.7). Containers, systems and equipment used for flammable cryogenic fluids shall be either I grounded or bonded or both. Electrical grounding and bonding shall be provided by an approved system and shall be in accordance with the Electrical Code. Suitable means shall I be taken to protect the system against corrosion, including corrosion caused by stray electric currents (CFC Section 7501.7). II . In accordance with Table 7503.3A of the CFC, the minimum distance permitted between the liquid oxygen containers to the building is 50 feet. This distance can be reduced by constructing a protective structure such as a wall having a fire-resistance rating of two hours which interrupts the line of sight between uninsulated portions of the cryogenic storage installation and the building. The distance between the protective structure and the building can be no less than 5 feet. The distance between the liquid oxygen installation and the protection structure shall be a minimum of 1 foot, or a greater distance if required for system maintenance. The minimum distance between the liquid oxygen containers to the liquid nitrogen tank shall be 5 feet (CFC Table 7503.3-A). Containers used for the storage and handling of cryogenic fluids shall be of approved materials and designed in accordance with nationally recognized standards (CFC Section 7502.1.1). II MELLES GRIOT 10 January 27, 1999 Carlsbad, California SEC 2098038-000 . Pressure containers shall be protected by a pressure-relief device or devices. If only one pressure-relief device is used, it shall be set to operate at a pressure not to exceed the maximum allowable working pressure. Additional relief devices are allowed to be set to operate at a higher pressure but shall not exceed 150 percent of the maximum allowable working pressure (CFC Section 7502.2.1). Relief devices shall be located such that they are readily accessible for inspection and repair and shall be protected against tampering. Relief devices shall be designed or located such that moisture cannot collect and freeze in a manner which would interfere with proper operation of the device (CFC Section 7502.2.3). Relief devices and relief device vent piping shall be arranged so that escaping gas will discharge unobstructed to the open air and not impinge on personnel, containers, equipment and structures or enter enclosed spaces (CFC Section 7502.3.2). Containers shall be provided with substantial concrete or masonry foundations, or structural steel supports on firm concrete or masonry foundations (CFC Section 7503.1.1). Storage containers, piping, valves, regulating equipment and other accessories shall be protected against physical damage and against tampering (CFC Section 7503.1.6). The area surrounding a container for cryogenic fluids shall be provided with drainage to prevent accidental discharge of fluids from endangering adjacent containers, buildings and equipment or adjoining property (CFC Section 7503.2). Piping and materials such as gaskets and thread compound shall be suitable for the intended use through the full range of pressure and temperature to which they will be subjected, maintaining a safety factor of four to one (CFC Section 7504.1.1). Valves and accessory equipment shall be suitable for the intended use at the temperatures of the application and shall be designed for not less than the maximum pressure and MELLES GRIOT 11 January 27, 1999 Carlsbad, California SEC 2098038-000 minimum temperature to which they could be subjected, maintaining a safety factor of four to one (CFC Section 7504.2.1). . Shut-off valves shall be provided on all container connections. Shut-off valves shall be located as close as practical to the containers (CFC Section 7504.2.2). Shut-off valves shall be installed in liquid piping as needed to limit the volume of liquid discharged in event of piping or equipment failure. Relief valves shall be installed between shut-off valves in pipes (CFC Section 7504.2.4). Inlet and outlet connections other than relief valves, liquid-level gaging devices, and pressure gases on containers, shall be labeled or identified by a schematic drawing to designate whether they are connected to vapor or liquid space (CFC Section 7504.2.5). Industrial Ovens Components of the lasers will be heat-treated in an electrically heated furnace using a special atmosphere of hydrogen gas. The operating temperature of the furnace will be 2100° F. A nitrogen curtain is provided at each end of the furnace to prevent the infiltration of air into the furnace which could result in the creation of a flammable mixture. A natural gas fired pilot light is used to burn off the hydrogen gas escaping from the furnace to prevent the formation of explosive concentrations of flammable gases. The following safety features are incorporated in the operation of the furnace: Temperature interlocks to prevent the introduction of hydrogen gas at temperatures below 1600° F, and excess temperature interlocks (CFC Section' 6205.4). Nitrogen gas purging at start up and in the event of an electrical power failure and automatic hydrogen shutoff. I III II I MELLES GRIOT 12 January 27, 1999 Carlsbad, California SEC 2098038-000 HIGH-PILED COMBUSTIBLE STORAGE REQUIREMENTS The CFC defines high-piled combustible storage as storage of combustible materials in closely packed piles or combustible materials on pallets, in racks or on shelves where the top of storage is greater than 12 feet in height. High-piled combustible storage also includes certain high-piled hazard commodities such as expanded plastics in vertical storage where the top of storage is greater than 6 feet. The building will contain approximately 4,500 square feet of rack storage of Class II commodities stored to 19 feet high in the shipping and receiving area, therefore, the area meets the definition of high-piled storage. The storage of products in the mezzanine levels will not meet the definition of high-piled combustible storage due to storage heights not exceeding 12 feet for ordinary combustibles. The applicable requirements for the high-piled storage area are as follows: Separation of High-Piled Storage Areas Section 8102.2 of the 1995 CFC states that portions of buildings that do not meet the requirements of Article 81 for high-piled storage areas shall be separated from high-piled storage areas by either a 60 foot space not used for combustible storage or a minimum of a one-hour occupancy separation wall between other sprinklered areas that are not assessory to the high-piled storage area. The 1997 edition of the CFC revises these requirements to more accurately reflect the intent of the high-piled storage separation requirements. The 1997 CFC requires that the fire protection system including any smoke and heat removal vents, curtain boards, small hose valves and stations, and fire sprinkler design densities to extend either 15 feet beyond the high-piled storage area, or to a permanent partition (1997 CFC Section 8102.2). It is proposed to use the 1997 CFC requirements for high-piled storage area. Therefore, no physical separation will be provided to separate the storage area from the manufacturing space. The upgraded automatic sprinkler system extends well beyond 15 feet from the shipping and receiving area, therefore, the requirements for high-piled storage will be met. MELLES GRIOT 13 January 27, 1999 Carlsbad, California SEC 2098038-000 HAZARDOUS MATERIAL STORAGE AND USE REQUIREMENTS The entire area occupied by MELLES GRIOT will be treated as one control area as defined in the CBC. The quantities of hazardous materials used and stored within the building will be well below the exempt amounts as defined in the CBC and CFC (see Table 3, Hazardous Material Summary). An inventory of the hazardous materials to be used and stored within the facility is included in Appendix of this report. The recommended general safeguards required for the use and storage of hazardous materials in non-hazardous occupancies are as follows: Design and construction of containers, cylinders and tanks: Containers shall be designed I and constructed in accordance with nationally recognized standards (CFC Section 8001.4.1). I • Suitability of equipment, machinery and processes: Equipment, machinery and processes used for dispensing, use or handling shall be approved, listed or designed and constructed I in accordance with approved standards for intended use. Such equipment, machinery and processes shall be maintained in an operable condition (CFC Section 8001.4.4). I . Material Safety Data Sheets (MSDS): MSDS shall be readily available on the premises for all hazardous materials regulated by Article 80 (CFC Section 8001.6). I . Identification Signs: Visible hazard identification signs as specified in CFC Standard 79-3 shall be placed at entrances to the locations where hazardous materials are stored, dispensed, used or handled in quantities requiring a permit. Individual containers, cartons II or packages shall be conspicuously marked or labeled in accordance with nationally recognized standards (CFC 8001.7). II • Separation of Incompatible Materials: Incompatible materials in storage and storage of materials incompatible with materials in use shall be separated when the stored materials I are in containers having a capacity of more than 5 pounds or 1/2 gallon. Separation shall be accomplished by the following: (CFC Section 8001.9.8) I 1. Segregating incompatible material storage by a distance of not less than 20 feet. Isolating incompatible material storage by a noncombustible partition extending not less I than 18 inches above and to the sides of the stored material. Storing liquid and solid material in hazardous materials storage cabinets. Storing compressed gases in gas cabinets or exhausted enclosures. 1 MELLES GRIOT 14 January 27, 1999 Carlsbad, California SEC 2098038-000 Table 3. Hazardous Material Summary MATEIALeLAsslFIcATlON / 9GE AMOUNTS USE OPEN; AMOUNTS TTSTORAGEAND USE (EXEMPT AMOUNTS) (EXEMPT . (XEMPT AMOUNjTS) AMOUNTS)ç ' A . I-B FLAMMABLE LIQUID 170 gal 30 gal 200 gal (240 gal) (30 gal) (240 gal) CLASS II COMBUSTIBLE 6 gal 0.05 gal 6.05 gal LIQUIDS (240 gal) (60 gal) (240 gal) CLASS Ill-B COMBUSTIBLE 46 gal 1 gal 47 gal LIQUIDS (Unlimited) (Unlimited) (Unlimited) FLAMMABLE GAS 1,052 ft3 NA 1,160 ft- (GASEOUS) (1,500ft) (1,500ft) FLAMMABLE GAS 20 gal NA 20 gal (LIQUIFIED) (30 gal) (30 gal) OXIDIZERS (GAS) 140 ft3 NA 140 ft3 (1,500 ft) CLASS (1,500 ft) 2 OXIDIZER (LIQUID) 48 gal 0 48 gal (500 gal) - (100 gal) (500 gal) CLASS I OXIDIZER 1.25 gal 13 gal 14.25 gal (8,000 gal) (2,000 gal) (8,000 gal) WATER REACTIVE CLASS I 50 lbs 0 50 lbs (Unlimited) (Unlimited) (Unlimited) CORROSIVES (SOLID) 3,050 lbs 52 gal 3,600 lbs (10,000 lbs) (2,000 gal) (10,000 Ibs) IRRITANTS 4,252 lbs 1,000 lbs 5,525 lbs (10,000 lbs) (2,000 lbs) (10,000 lbs) OTHER HEALTH HAZARDS 128 gal 27 gal 155 gal (1,000 gal) (200 gal) (1,000 gal) TOXICS 2.4 gal 0.04 gal 2.44 gal (100 gal) (25 gal) (100 gal) Note: The exempt amounts shown are applicable in a fully sprinklered building. The exempt amounts for Class I-B flammable liquids are for storage inside approved cabinets. MELLES GRIOT 15 January 27, 1999 Carlsbad, California SEC 2098038-000 CONCLUSION In conclusion, this facility will meet or exceed the requirements of the CBC, CFC, and CIVIC due to limited amounts of hazardous materials and excellent automatic sprinkler protection. Prepared By: SCHIRMER ENGINEERING CORPORATION 6 )'// /'/- ~ , ) C' L- k- William M. Cline, P.E. Reviewed by: SCHIRMER ENGINEERING CORPORATION OVYW4~ al/r~ KC Garner A. Palenske, P.E. Engineering Manager HAZARDOUS MATERIALS INVENTORY HAZARDOUS MATERIAL INVENTORY Of .L ProjThis R7tJe flàWt ACIDS/BASES Hydrogen Fluoride (1% solution) 7664-39-3 --- COR, OHH 120 gal 8 gal Hydrochloric acid (37%) 7647-01-0 --- COR 80 gal 8 gal Nitric Acid (70%) 7697-37-2 0X2 COR 48 gal 8 gal Limestone 1305-78-8 WR1 COR 50 lbs. 0 lb Methanediamine' 80-52-4 C313 -- 1 pt. 0.25 oz GASES Argon 7440-37-1 Non Non 400 Cu. ft. 1 ft Dust-Off Dichlorodifluoromethane 75-71-8 --- OHH 12-8 oz cans 4 oz Krypton-Argon 7439-90-9/ Non 7440-37-1 Non 100 liters 0.25 liter Neon-Helium 7440-59-71 Non 7440-01-09 _________ Non 150 liters 0.25 liter Nitrogen (gas) 6227-37-9 Non Non 4000 cu.ft. 200ft Nitrogen (liquified) 6227-37-9 CRN and 3,000 gal. N/A Oxygen 6282-44-7 OXG --- 140 Cu. ft. Propane 74-98-6 LFG --- 20 gal. 6 oz hg Mix Argon 7440-37-1 Hydrogen 1333-7-4-0 FLG Mixture FLG --- 1200 cu.ft. 40 ftJ CLEANERS EMC 2000 Dichloro fluoroethane N/A Perchloroethylene 1717-00-6 --- CAR, IRR Mixture 127-18-4 --- CAR, IRR, OHH 48-18 oz. Cans I ft3 Hydrogen Peroxide (3%) 6222-84-1 OX1 IRR 10 pts. 0.25 pint Eco Strip Methylene Chloride 75-09-2 --- CAR, COR, OHH Phenol 108-95-2 C3A COR, OHH, TOX Formic Acid 64-18-6 CL2 COR Mixture CL2 COR, OHH, CAR, lOX 2 gal. 2 oz Liqui Nox 000897-00- --- 0 IRR 10 gal. 8 oz Micro detergent Tetra sodium EDTA 64-02-8 --- IRR, OHH Benzene sulfonic acid, 26447-10-9 dimethyl-ammonium salt Benzenesulfonic acid, 27323-41-7 dodecylopd Poly (oxyethanediyl) alpha (nonyiphenyl) 9016-45-9 omega hydroxy --- Non Mixture Non IRR, OHH I gal. 6 oz Multipurpose Cleaner N/A --- IRR 1 gal. 6 oz Simple Green N/A Non Non 1 gal. 6 oz Waterless hand Nonoxynol-6 cleaner w/pumice 9016-45-9 C3B IRR Petroleum distillates 6474-24- 67/ C3B 8042-47-5 Pumice 1332-09-8 Non Non Mixture C3B IRR 2 gal. 4 oz SOLVENTS! LUBRICANTS Tak Pak 710 Accelerator Trichlorotri- 76-73-1 fluoroethane Acetone 67-64-1 FiB IRR Dialkyl toluide N/A ---- lOX Hydroguinone 123-31-9 ---- lox Mixture IRR, CAR, OHH 2-3oz. Cans 0.25 oz Acetone 67-64-1 Fl B IRR 50 gal. 2 gal II Dykem Methyl violet 8004-87-3 ---- IRR, TOX N-Butyl acetate 123-86-4 FiB IRR Ethyl Alcohol 64-17-5 FiB IRR, OHH Butyl Alcohol 71-36-3 RC IRR Cellulose nitrate 9004-70-0 Isopropylalcohol 67-63-0 Fl B IRR Mixture F1 B, IRR, OHH, Tax 1 pt. 0.25 oz Glycerol 56-81-5 C313 IRR & OHH I gal. I oz Hydraulic Fluid 000374-00-0 C313 IRR 5 gts. 2 oz lnvoll HE200 64742-54-7 C313 IRR 5 gal. I oz Isopropanol 6763-0 FiB IRR 210 gal. 28 gal Kerosene 8008-20-6 CL2 IRR 2 gal. 2 oz Methanol 67-56-1 CL2 IRR 2 gal. 2 oz Silicone Grease Component X G-624 N/A --- TOX Silica 7631-86-9 Non Non Dimethylpoly- 63148-62-9 siloxanes C313 -- 0.13 oz Mixture C313 lox 3-4 oz tubes Soluble Oil Hydrocarbons 64741-96-4 Petroleum Sulfonate N/A Mixture Mixture C313 IRR, I gal. 2 oz Tap Magic Octadecanoic acid 112-80-1 C313 IRR, OHH Organic polyol N/A CMD Benzoic acid ester 532-32-1 CMD IRR, OHH, SEN Aromatic azimide 95-14-7 --- CaR, OHH Mixture C313 CaR, OHH, I pt. I oz Thread cut oil Chlorinated paraffin 63487-39-8 Paraffin distillate 64742-54-7 C313 IRR Dewaxed paraffin distillate 647-42-65-0 C313 - IRR I II 7 Mixture C3B IRR, CAR, OHH 1 gal. 2 oz EPDXIES/ADHESIVES 5-min Epoxy Hardner 90-72-2 C313 IRR 40-1.25 oz 0.25 oz 5-min Epoxy Resin 25068-38-6 C313 OHH 40-1.25 oz 0.25 oz Epoxy Resin 828 25068-38-6 C313 OHH 1 pt. 0.25 oz Norland Optical Cement14 N/A C313 IRR, lox 12- 1 oz 0.25 oz Slyguard (R) 170 Quartz Part A15 14808-60-7 --- CAR Polydimethyl 63148-62-9 siloxane C3B Dimethyl vinyl N/A Mixture C3B 15 gal 0.5 gal Slyguard (R) 170, Part B Quartz 14808-60-7 ---- CAR dimethylmethyl hydrogen - siloxane N/A copolymer Mixture 15 gal. 0.5 gal Silicone rubber sealant 000876-00-0 --- IRR 50-10 oz 0.13 oz Hysol RE2039 25928-94-3 C313 IRR, SEN Hot Glue 1580 N/A Non 300 lbs. 5 lbs PVC Cement PVC resin 9002-86-2 ---- IRR, OHH THF 109-99-9 FiB IRR MEK 78-93-3 FIB IRR Cyclohexane 108-94-I CL2 IRR, OHH, lox Mixture FiB IRR, OHH, lox I pt. I oz Silicone RTV 103 Methyl 4253-34-3 triacetoxysilane FLS, WRI IRR Unknown Material N/A IRR Mixture FLS,WRI IRR 50-10 oz 20 oz Superbond 416 Ethyl cyanide 7085-85-0 acrylate C3A IRR, SEN PMMA N/A --- CAR, OHH Hydrogumnone 123-31-9 C313 lox 2-3 oz 0.25 oz Mixture C3A IRR, SEN Li II I II H II II I Li II [1 I II I I I k DP-110 Epoxy resin Part B 25068-38-6 C313 OHH Polymer 25053-09-2 Hydrogenated terphenyl 61788-32-7 Silica 66262-90-7 12-6 oz cans Mixture C313 OHH, IRR, SEN 12-6 oz cans 2 oz DP-110 Trade Secret Part A N/A Polyamide resin 68410-23-1 Hydrogenated terphenyl 61788-32-7 Epoxy resin 25068-38-6 C313 OHH ________________ 2, 4, 6-Tris [(dimethyl- amino) methyl] phenol Triethylene tetramine 112-24-3 IRR, SEN, TOX Mixture C313 OHH, SEN, IRR 12-6 oz cans 2 oz DP-19021 Part A Trade Secret N/A C313 SEN, IRR 20-6 oz tubes 2 oz DP-190 Epoxy resin Part B 25068-38-6 C313 OHH Epoxy resin 30583-72-3 C313 N/A Mixture C313 OHH, SEN, IRR 20-6 oz tubes 2 oz Expoxy Patch Crystalline silica 14808-60-7 --- CAR Diethylenetriamine 111-40-0 C313 COR Epoxy resin 25068-38-6 C313 OHH Mixture C313 COR, OHH 12 kits 0.25 oz Vac Seal Silicone resin N/A Xylene 1330-20-7 CL2 IRR, OHH Mixture CL2 IRR, OHH 2-3oz 0.13 oz Ther-O-Link Zinc Oxide 1000 Series 1314-13-2 Non Dimethyl Siloxane 63148-13-9 C313 Mixture C313 --- 12-1/2 pt cans 2 oz Threadlock Cpd Mixture N/A C313 CAR 5 oz 0.25 oz Red GLPT Xylene Varnish 1330-20-7 CL2 IRR, OHH Iron oxide 1309-37-1 Non Alkyd resin 68459-31-4 Mixture CL2 IRR, OHH 12-3 oz tubes 0.25 oz OTHER CHEMICALS Aluminum polish Water --- Non Non Alumina 1344-28-1 Non Non Propylene glycol 57-55-6 C313 Non Cellosize 9004-62-0 CMD lRR, OHH II II U II II II II U II II II I F 1 I Mixture Non IRR, OHH 12-6oz. Bottles 0.75 oz Alumina 1344-28-1 Non Non 200 lbs. 50 lbs 1200 Prime Coat Naptha 8030-30-6 FiB IRR Methyl cellosolve 109-86-4 orthosilicate CL2 IRR, OHH Tetrapropyl ortho silicate N/A Component X N/A Mixture FiB IRR, OHH, 5 pts. 4 oz Molecular sieve 0007909-00- Non 0 Non 6 pts. 1 pint Solder #60 000962-00-0 --- OHH 18-8 oz. Bars 4 oz 197 Resin Soldering Flux Propanol RMA 67-63-0 CL2 IRR Rosin 8050-09-7 --- IRR, SEN Mixture CL2 IRR, SEN I gal. 2 oz Nickel Ease 7440-02-0 CMD CAR, SEN I pt. I oz Solder Glass Lead oxide 7439-92-1 Non OHH, IRR Zinc oxide 7440-66-6 Non Non Boron oxide N/A Non Mixture Non OHH, IRR, TOX 25 lbs. 0.75 lb Temp-R-Tape N/A K250 N/A Non Non 1 roll 10 lin ft Temp-R-Tape K250X N/A N/A Non Non I roll 10 lin ft