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HomeMy WebLinkAbout2100 COSTA DEL MAR RD; ; CB110140; Permit08-15-2011 City of Carlsbad 1635 Faraday Av Carisbad, CA 92008 Commercial/Industrial Permit Pennit No: Building Inspection Request Line (760) 602-2725 CBl 10140 Job Address: Permit Type: Parcel No: Valuation; Occupancy Group: Project Title: 2100 COSTA DEL MAR RD CBAD Tl Sub Type: 0000000000 Lot #: $78,317.10 Construction Type: Reference #: LA COSTA RESORT: CREATE NEW 1557 SF KITCHEN IN CLUBHOUSE COMM 0 5B Applicant: VICTOR SALCIDO 2051 SAN ELIJO AVE CARDIFF CA 92007 760-815-1459 Status: Applied: Entered By: Plan Approved: Issued: Inspect Area: Plan Check#: ISSUED 01/19/2011 JMA 07/29/2011 08/15/2011 PD Owner: Building Pemiit $550.38 Meter Size Add'l Building Permit Fee $0.00 Add'l Reel. Water Con. Fee $0.00 Plan Check $357.75 Meter Fee $0.00 Add'l Plan Check Fee $0.00 SDCWA Fee $0.00 Plan Check Discount $0.00 CFD Payoff Fee $0.00 Strong Motion Fee $16.45 PFF (3105540) $0.00 Park Fee $0.00 PFF (4305540) $0.00 LFM Fee $0.00 License Tax (3104193) $0.00 Bridge Fee $0.00 License Tax (4304193) $0.00 BTD #2 Fee $0.00 Traffic Impact Fee (3105541) $0.00 BTD #3 Fee $0.00 Traffic Impact Fee (4305541) $0.00 Renewal Fee $0.00 PLUMBING TOTAL $244.00 Add'l Renewal Fee $0.00 ELECTRICAL TOTAL $161.00 Other Building Fee $0.00 MECHANICAL TOTAL $69.50 Pot. Water Con. Fee $0.00 Master Drainage Fee $0.00 Meter Size Sewer Fee $0.00 Add'l Pot. Water Con. Fee $0.00 Redev Parking Fee $0.00 Reel. Water Con. Fee $0.00 Additional Fees $0.00 Green BIdg Stands (SB1473) Fee $1.00 HMP Fee ?? Fire Expedited Plan Review $835.00 TOTAL PERMIT FEES $2,235.08 Total Fees: $2,235.08 Total Payments To Date: $2,235.08 Balance Due: $0.00 Inspector: FINAL APPROVAL Date: ^^ '^^ Clearance: NOTICE: Please take NOTICE that approval of your project Includes the "Imposition" of fees, dedications, resen/ations, or other exactions hereafter collectively referred to as lees/exactions." You have 90 days from the date this permit was Issued to protest imposition of these fees/exactions. If you protest them, you must follow the protest procedures set forth in Government Code Section 66020(a), and file the protest and any other required information with the City Manager for processing in accordance with Cartsbad Municipal Code Secfion 3.32.030. Failure to timely follow that procedure will bar any subsequent legal action to attack, review, set aside, void, or annul their imposition. You are hereby FURTHER NOTIFIED that your right to protest the specified fees/exactions DOES NOT APPLY to water and sewer connection fees and capacity changes, nor planning, zoning, grading or other similar application processing or sen/ice fees in connection with this project. NOR DOES IT APPLY to any fees/exactions of which vou have previouslv been given a NOTICE similar to this, or as to which the statute of limitations has previouslv othenwise expired. ^ CITY OF CARLSBAD Building Pennit Application 1635 Faraday Ave., Carlsbad, CA 92008 760-602-2717 / 2718 / 2719 Fax 760-602-8558 www.carlsbadca.gov Plan Check No. CB \\0 t^D Est. Value 7^,3/7 Plan Ck. Deposit Date // SWPPP JOBADDRESS |L0T# I PHASE # I # OF UNITS SUITE*/SPACE«/UNrT* m 7^ I CONSTR. TV^E I OCCfGROtJp/ CT/PROJECT # # OF UNITS I # BEDROOMS # BATHROOMS TENANT BUSWffi^ NAME 7^ iCONSTg. Cosh. ^G.^^^ DESCRIfmON OF WORK:/ocAiito Smiai« of AffiKtetf >lr«a(ii) Ne«J t^tCfliP ow exi'snwe ouu'EsrtBUit eviuon'®. EXISTING USE PROPOSED USE GARAGE (SF) PATIOS (SF) DECKS (SF) FIREPLACE YESQ# NOj I AIR CONDITIONING YES I INO I I FIRE SPRINKLERS YES I |N0| I CONTAI APPLICANT NAME ADDRESS ADDRESS CITY STATE CITY STATE ZIP FAX PHONE FAX EMAIL EMAIL PROPERTY nuiMi» MAMF ADDRESS CONTRACTOR BUS. NAME ADDRESS CITY - J ^ STATE FAX ZIP q2J009 CITY STATE ZIP PHONE PHONE FAX EMAIL EMAIL ARCH/DESIGNER NAME & ADDRESS STATE LIC. # CIT\r BUS. LIC.# (Sec. 7031.5 Business and Professions Code: Any City or County which requires a permit to construct alter, improve, demolish or repair any structure, prior to its issuance, also requires the applicant for such permit to fiie a signed statement that he is licensed pursuant to the provisions of the Contractor's Ucense Law (Chapter 9, commending with Section 7000 of Division 3 of the Business and Professions Code) or that he is exempt therefrom, and the basis for the alleged exemption. Any violation of Section 7031.5 by any appticantfor a permit subjects the appiicant to a civil penalty of not more than five hundred dollars ($500)). WORKERS- COIVIPENSATIOIM Wbikari' Compentatlon DedaraUon: / /lereby alKm under penalty of penury one of the following declarations: HI hive and will maintain i cartMcato of content to ttlf-taitura fbr wotters' compensation as provided by Section 3700 of the Labor Code, for the perfonnance of the work fbr which this permit is issued. I have and will maintain woilwit' compentatlon, as required by Section 3700 of the Labor Code, for the perfonnance of the work fbr whksh this pennit is Issued. My workers' compensatton insurance earner and poicy number are: Insurance Co Polfcy No. ExpiraSon Date Itiksectlon need not be completed if the permit is for one hundred ddas ($100) or less. I I CtrtMcat* of Exemption: I certify that in Die perfonnance of the work fbr whfch this pemiit is issued, I shall not employ any peison in any manner so as fo become subject to the Wori«rs' Compensatton Laws of Califomia WARNING: Failure to tecurt woriiara' comptntaHon coMnge It unlawful, and thail tubjict an employerto crimlnai penalUet and dvli flnet up to one liundrtd thoutand dollara (t100,000), in addition to tht cott of compentatlon, damaget at pmvided fbr in Section 3706 of the Labor code, intarett and attomey't feet. CONTRACTOR SIGNATURE • AGENT DATE O W N ER-BU I LD ER DECLARATION / hereby affirm (hat / am exempt from Contractors Ucense IMI for the folowmg reason; I I I, as owner of the pioperty or my emptoyees with wages as their sole compensatton, will do the work and the stmcture is not intended or offered for sale (Sec. 7044, Business and Professions Code: The Contractor's Lfcense Law does not apply to an owner of property who buikJs or improves thereon, and who does such work himself or through his own emptoyees, provided that such improvements are not intended or offered for sale. If, however, the buikling or improvement is sold within one year of completton, the owner-buikler wHI have the burden of proving that he did not buikl or improve for the purpose of sato). JA. I I, as owner of the property, am exckisively contracting with Ifcensed contractors to constnjct the project (Sec. 7044, Business and Professtons Code: The Contractor's License Law does not apply to an owner of ^ property who buikis or improves thereon, and contracts fbr such projects with contractor(s) Ifcensed pursuant to the Contractor's Ltoense Law). I [ I am exempt under Sectton Business and Professtons Code fbr this reason: 1.1 personally pton to provide the msjor labor and materials fbr constructton of the proposed property improvement I lYes I Vio 2.1 (have / have not) signed an appltoatton fbr a buikling pemiit fbr the proposed work. 3.1 have contracted with the fbltowing person (fimi) to provide the proposed constnictton (include name address / phone / contractors' lfcense number): 41 plan to provkle porttons of the work, but I have hired the fbltowkig peison to coordinate, supervise and provkle the major woik (include name / address / phone / contractors' lfcense number): 5.1 will provkle some of the work, but I have contracted (hired) the foHowing persons to provkle the worit indfcated (include name / address / phone / type of work): VSTPROPERTY OWNER SIGNATUI AGENT DATE COMPLETE THIS SECTION FOR N O N - R E S I D E N T I A L BUILDING PERMITS ONLY Is the applfcant or future buikling occupant required to submit a business plan, acutely hazardous materials reglstratton fonn or risk management and preventton program under Secttons 25505,25533 or 25534 of the Prestey-Tanner Hazardous Substance Account Act? ^] Yes i INo •YSS FINO araual Isthefaciiity to be constmcted within 1,000 Ieet of the outer boundary of a school site? [ lYes ilNo IF ANY OF THE ANSWERS ARE YES, A FINAL CERTIFICATE OF OCCUPANCY MAY NOT BE ISSUED UNLESS THE APPLICANT HAS MET OR IS MEETING THE REQUIREMENTS OF THE OFFICE OF EMERGENCY SERVICES AND THE AIR POUUTION CONTROL DISTRICT. CONSTRUCTION LENDING AGENCY I hereby affinn that there Is a construction lending agency fbr the perfonnance of ttie work this pennit is issued (Sec. 3097 (I) Civil Code). Lender's Name Lender's Address APPLICANT CERTIFICATION I certify that I have read the applk»aan and state that the aboM Infonnation Is conect and ttiat ttte infomiafl^ I heretiy authorize representative of Ihe Cily of Cartsbad to enter upon the above menttoned pr^ AGAINST AU LIABILfTIES, JUDGMENTS, COSTS AND EXPENSES WHICH MAY IN ANY WAY ACCRUE AGAINST SAID CfTY IN CONSEQUENCE OF THE GRANTING OF THIS PERMfT. OSIHA An OSHA pemtt is required far excavaltons over S'O'deep and demoMton or omsliuclton of stni^^ EXPIRATION: Ei«ry permit Issued by the Buidiig Ollkial under the prmiston^ 180 days from the date of such pemBtortf the buiding or wotlfailtiorized by such pe^ APPLICANT'S SIGNATU DATE etnMCarMM HMI ••llliig iMpacUtii Dept: Building Engineering Planning CiVIWD St Lite Fire Plan Check #: Permit #: Project Name: Address: Contact Person: Sewer Dist: CB110140 LA COSTA RESORT: CREATE NEW 1557 SF KiTCHEN IN CLUBHOUSE 2100 COSTA DEL IVIAR RD Plione: Water Dist: Date: Permit Type; Sub Type: Lot: 01/25/2012 Tl COIVIM Inspected By: Inspected By: Inspected By: Date . Inspected: ^ Date . Inspected: Date . Inspected: ^g^/g^ Approve Approved: Approved:. Disapproved: Disapproved: Disapproved: Connments: City ofCarlsbad BIdg Inspection Request For: 01/24/2012 Permit* CB110140 , Title: LA COSTA RESORT: CREATE NEW Description: 1557 SF KITCHEN IN CLUBHOUSE Inspector Assignment: PD Type: Tl Job Address: Suite: Location: APPLICANT VICTOR SALCIDO Owner: Remarl<s: Sub Type: COMM 2100 COSTA DEL MAR RD Lot: 0 Phone: 7603104764 Inspectoii Total Time: CD Description 19 Final Structural 29 Final Plumbing 39 Final Electrical 49 Final Mechanical Requested By: KEVIN Entered By: CHRISTINE Act Comments Com ments/Notices/Holds Associated PCRs/CVs/SWPPPs Original PC# Inspection Historv Date Description Act Insp Comments 12/22/2011 92 Compliance Investigation AP PD TO KEEP PERMIT ACTIVE 09/01/2011 21 Underground/Under Fioor AP PD EsGil Corporation In Partnership •with government for (BuiCding Safety DATE: 8/10/11 • APPLICANT •(JURIST)' JURISDICTION: City of Carlsbad • PLAN REVIEWER • FILE PLAN CHECK NO.: 11-0140 SET:V PROJECT ADDRESS: 2100 Costa Del Mar PROJECT NAME: La Costa Resort & Spa Clubhouse Adult Pool Kitchen - TI 3 The plans transmitted herewith have been corrected where necessary and substantially comply with the jurisdiction's building codes. I I The plans transmitted herewith will substantially comply with the jurisdiction's codes when minor deficiencies identified below are resolved and checked by building department staff. I I The plans transmitted herewith have significant deficiencies identified on the enclosed check list and should be corrected and resubmitted for a complete recheck. I I The check list transmitted herewith is for your information. The plans are being held at Esgil Corporation until corrected plans are submitted for recheck. I I The applicant's copy of the check list is enclosed for the jurisdiction to forward to the applicant contact person. I I The applicant's copy of the check list has been sent to: Esgil Corporation staff did not advise the applicant that the plan check has been completed. I I Esgil Corporation staff did advise the applicant that the plan check has been completed. Person contacted: Telephone #: Date contacted: (by: ) Fax #: Mail Telephone Fax In Person EMAIL: • REMARKS: By: Doug Moody Enclosures: EsGil Corporation • GA • EJ • PC 8/2/11 9320 Chesapeake Drive, Suite 208 • San Diego, Califomia 92123 • (858) 560-1468 • Fax (858) 560-1576 EsGil Corporation In (Partnership •with government for (BuiUing Safety DATE: 7/21/11 • APPLICANT "^njRisTj) JURISDICTION: City of Carlsbad •>E7^FrREVIEWER • FILE PLAN CHECK NO.: 11-0140 SET: IV PROJECT ADDRESS: 2100 Costa Del Mar PROJECT NAME: La Costa Resort & Spa Clubhouse Adult Pool Kitchen - TI r~l The plans transmitted herewith have been corrected where necessary and substantially comply with the jurisdiction's codes. I I The plans transmitted herewith will substantially comply with the jurisdiction's codes when minor deficiencies identified below are resolved and checked by building department staff. I I The plans transmitted herewith have significant deficiencies identified on the enclosed check list and should be corrected and resubmitted for a complete recheck. XI The check list transmitted herewith is for your information. The plans are being held at Esgil Corporation until corrected plans are submitted for recheck. I I The applicant's copy of the check list is enclosed for the jurisdiction to forward to the applicant contact person. 3 The applicant's copy of the check list has been sent to: McCabe Architecture / Victor Salcido 2011-B San Elijo Ave, Cardiff, CA 92007 I I Esgil Corporation staff did not advise the applicant that the plan check has been completed. Esgil Corporation staff did advise the applicant that the plan check has been completed. Person contacted: Victor Salcido Telephone #: 760-815-1459 Date contacted: ^ (T-Wtj (by: ^t^) Fax #: ^ Mail ^ Telephone Fax In Person EMAIL: vsalcido@mccabearch.com n REMARKS: By: Doug Moody Enclosures: EsGil Corporation • GA • EJ • PC 7/14/11 9320 Chesapeake Drive, Suite 208 • San Diego, Califomia 92123 • (858) 560-1468 • Fax (858) 560-1576 City of Carlsbad 11-0140 7/21/11 Please make all corrections on the original tracings, as requested in the correction list. Submit three sets of plans for commercial/industrial projects (two sets of plans for residential projects). For expeditious processing, corrected sets can be submitted in one of two ways: 1. Deliver all corrected sets of plans and calculations/reports directly to the City of Carlsbad Building Department, 1635 Faraday Ave., Carlsbad, CA 92008, (760) 602-2700. The City will route the plans to EsGil Corporation and the Carlsbad Planning, Engineering and Fire Departments. 2. Bring one corrected set of plans and calculations/reports to EsGil Corporation, 9320 Chesapeake Drive, Suite 208, San Diego, CA 92123, (858) 560-1468. Deliver all remaining sets of plans and calculations/reports directly to the City of Carlsbad Building Department for routing to their Planning, Engineering and Fire Departments. NOTE: Plans that are submitted directly to EsGil Corporation only will not be reviewed by the City Planning, Engineering and Fire Departments until review by EsGil Corporation is complete. Tiiese corrections are In response to items not fuiiy addressed or as tlie result of Information provided, the text in bold underlined print indicates the unresolved issue. The resubmitted plans now show the Installation of a service elevator and relocation of exterior stairs and new stairs added in the kitchen area. Please provide complete plans and calculations signed by the California State licensed engineer or architect for the structural design of the new elevator and relocated stairs. Include all calculations and finding on the plans. Please include the California license number, seal, date of license expiration and date plans are signed. Business and Professions Code. No calculations were provided therefore no review of these features can be preformed. I HAVE STILL NOT RECEIVED ANY INFORMATION (STRUCTURAL OR LISTING AND INSTALLATION) FOR THE NEW ELEVATOR. PLEASE PROVIDE COMPLETE PLANS AND DETAILS AND CALCULATIONS FOR THE FOUNDATION. OPENING IN THE EXISTING FLOOR FOR THE NEW ELEVATOR. Please clearly indicate all structural changes to the building. Provide complete structural details on the plans with cross referencing as needed to show the structural framing will comply with the design calculations and building code requirements. Section 107.2. It appears a new set of stairs is being added? Please provide complete structural plans and calculations. Please provide a sheet bv sheet description of all changes to the plans that have been added since the first submittal. All changes shall be clouded and a delta added to the changes so thev mav be reviewed. IT IS STILL UNCLEAR AS TO ALL OF THE CHANGES THAT WERE ADDED TO THE SCOPE. City of Carlsbad 11-0140 7/21/11 To speed up the review process, note on this list (or a copy) where each correction item has been addressed, i.e., plan sheet, note or detail number, calculation page, etc. Please indicate here if any changes have been made to the plans that are not a result of corrections from this list. If there are other changes, please briefly describe them and where they are located in the plans. Have changes been made to the plans not resulting from this correction list? Please indicate: Yes • No • The jurisdiction has contracted with Esgil Corporation located at 9320 Chesapeake Drive, Suite 208, San Diego, California 92123; telephone number of 858/560-1468, to perform the plan review for your project. If you have any questions regarding these plan review items, please contact Doug Moody at Esgil Corporation. Thank you. • AEELIGANT ,JURIS>. • PLAN REVIEWER • FILE EsGil Corporation In Partnership •with government for (BuiCtfing Safety DATE: 6/28/11 JURISDICTION: City of Carlsbad PLAN CHECK NO.: 11-0140 SET: III PROJECT ADDRESS: 2100 Costa Del IVIar PROJECT NAME: La Costa Resort & Spa Clubhouse Adult Pool Kitchen - TI I I The plans transmitted herewith have been corrected where necessary and substantially comply with the jurisdiction's codes. I I The plans transmitted herewith will substantially comply with the jurisdiction's codes when minor deficiencies identified below are resolved and checked by building department staff. I I The plans transmitted herewith have siignificant deficiencies identified on the enclosed check list and should be corrected and resubmitted for a complete recheck. 3 The check list transmitted herewith is for your information. The plans are being held at Esgil Corporation until corrected plans are submitted for recheck. I I The applicant's copy of the check list |s enclosed for the jurisdiction to forward to the applicant contact person. ^ The applicant's copy of the check list pas been sent to: McCabe Architecture / Victor Salcido 2011-B San Elijo Ave, Cardiff, CA 92007 I I Esgil Corporation staff did not advise the applicant that the plan check has been completed. 1X1 Esgil Corporation staff did advise the applicant that the plan check has been completed. Person contacted: Victor Salcido I Telephone #: 760-815-1459 Date contacted: t/f^e/ff (by: P-) Fax #: 6Mail-/Telephone Fax In Person EMAIL: vsalcido@mccabearch.com • REMARKS: By: Doug Moody EsGil Corporation • GA • EJ • PC Enclosures: 6/21/11 9320 Chesapeake Drive, Suite 208 • San Diego, Califomia 92123 • (858)560-1468 • Fax (858) 560-1576 City of Carlsbad 11-0140 6/28/11 Please make all corrections on the original tracings, as requested in the correction list. Submit three sets of plans for commercial/industrial projects (two sets of plans for residential projects). For expeditious processing, corrected sets can be submitted in one of two ways: 1. Deliver all corrected sets of plans and calculations/reports directly to the City of Carlsbad Building Department, 1635 Faraday Ave., Carlsbad, CA 92008, (760) 602-2700. The City will route the plans to EsGil Corporation and the Carlsbad Planning, Engineering and Fire Departments. 2. Bring one corrected set of plans and calculations/reports to EsGil Corporation, 9320 Chesapeake Drive, Suite 208, San Diego, CA 92123, (858) 560-1468. Deliver all remaining sets of plans and calculations/reports directly to the City of Carlsbad Building Department for routing to their Planning, Engineering and Fire Departments. NOTE: Plans that are submitted directly to EsGil Corporation only will not be reviewed by the City Planning, Engineering and Fire Departments until review by EsGil Corporation is complete. These corrections are in response to items not fully addressed or as the result of information provided, the text in bold underlined print indicates the unresolved issue. The resubmitted plans now show the installation of a service elevator and relocation of exterior stairs and new stairs added in the kitchen area. The following items are the result of the new scope of work in addition to items from the previous comments that were not addressed. *> Plans and calculations shall be signed by the California state licensed engineer or architect where there are structural changes to existing buildings or structural additions. Please include the California license number, seal and date plans are signed. California Business and Professions Code. Plans must be signed. <* Please provide complete plans and calculations signed by the California State licensed engineer or architect for the structural design of the new elevator and relocated stairs. Include all calculations and finding on the plans. Please include the California license number, seat, date of license expiration and date plans are signed. Business and Professions Code. No calculations were provided therefore no review of these features can be preformed. *> Please clearly indicate all structural changes to the building. Provide complete structural details on the plans with cross referencing as needed to show the structural framing will comply with the design calculations and building code requirements. Section 107.2. It appears a new set of stairs is being added? Please provide complete structural plans and calculations. Please provide a sheet bv sheet description of all changes to the plans that have been added since the first submittal. All changes shall be clouded and a delta added to the changes so thev mav be reviewed. City of Carlsbad 11-0140 6/28/11 <* Provide a new construction cost estimate for the new scope of work. The scope of work has significantiv increased. Please provide a cost estimate for the new scope of work. I. Each sheet of the plans must be signed by the person responsible for their preparation, even though there are no structural changes. Business and Professions Code. Plans must be signed. 6. Please correct the plans to show the exhaust duct to be in a separate duct shaft. The supply and exhaust ducts can not share the rated shaft. Clarify the detail to show the existing wall to be 1 hour fire resistive construction UMC 510.7.6. The duct shaft plans and details are still not code compliant and inconsistent with the floor plans. Please correct. • A duct shaft is required in all multistory buildings and in 1 story buildings with rated roof/ceiling assemblies. Provide a shaft design complying with UMC 510.7.2 and 510.7.3 on the plans, (show clearance to combustibles) • Show the required cleanouts for the grease duct: At changes in direction and • Horizontal ducts require at least one 20 X 20" opening for personnel entry. • Vertical ducts require an access at the top or, if personnel entry is not possible, a cleanout at each floor level. • Detail the kitchen hood duct termination clearances as per UMC 510.8. II. Please have the document author and the principle designer of the LTG-1-C form sign the imprinted document. Documents still not signed. The revisions to the plumbing svstem for the installation of the new grease interceptor and changes to the water and gas has resulted in the following comments • Please revise the grease waste plans to show the floor drain directiv in front of the frvers to be on the grease waste svstem. • Please indicate whv the mop sink is not on the grease waste svstem. • Please indicate the gas demand for the future loads (new pool eguipment. fire places etc.) and other future demands? To speed up the review process, note on this list (or a copy) where each correction item has been addressed, i.e., plan sheet, note or detail number, calculation page, etc. City of Carlsbad 11-0140 6/28/11 Please indicate here if any changes have been made to the plans that are not a result of corrections from this list. If there are other changes, please briefly describe them and where they are located in the plans. Have changes been made to the plans not resulting from this correction list? Please indicate: Yes • No • The jurisdiction has contracted with Esgil Corporation located at 9320 Chesapeake Drive, Suite 208, San Diego, California 92123; telephone number of 858/560-1468, to perform the plan review for your project. If you have any questions regarding these plan review items, please contact Doug Moody at Esgil Corporation. Thank you. EsGil Corporation In (Partnership •with government for <SuiCding Safety DATE: 4/26/11 O-APPUCANT C!a JURIS^ JURISDICTION: City of Carlsbad • PLAN REVIEWER • FILE PLAN CHECK NO.: 11-0140 SET: II PROJECT ADDRESS: 2100 Costa Del Mar PROJECT NAME: La Costa Resort & Spa Clubhouse Adult Pool Kitchen - TI I I The plans transmitted herewith have been corrected where necessary and substantially comply with the jurisdiction's codes. I I The plans transmitted herewith will substantially comply with the jurisdiction's codes when minor deficiencies identified below are resolved and checked by building department staff. I I The plans transmitted herewith have significant deficiencies identified on the enclosed check list and should be corrected and resubmitted for a complete recheck. The check list transmitted herewith is for your information. The plans are being held at Esgil Corporation until corrected plans are submitted for recheck. I I The applicant's copy of the check list is enclosed for the jurisdiction to forward to the applicant contact person. ^ The applicant's copy of the check list has been sent to: McCabe Architecture / Victor Salcido 2051 San Elijo Ave, Cardiff, CA 92007 I I Esgil Corporation staff did not advise the applicant that the plan check has been completed. IXI Esgil Corporation staff did advise the applicant that the plan check has been completed. Person contacted: Victor Salcido Telephone #: 760-815-1459 Date contacted:'W^i / (b^^^) Fax #: ^jyiail v^elephone -^^V EMAIL: vsalcido@mccabearch.com • REMARKS: ^^^^ By: Doug Moody Enclosures: EsGil Corporation • GA • EJ • PC 4/19/11 9320 Chesapeake Drive, Suite 208 • San Diego, Califomia 92123 • (858)560-1468 • Fax (858) 560-1576 City of Carlsbad 11-0140 4/26/11 Please make all corrections on the original tracings, as requested in the correction list. Submit three sets of plans for commercial/industrial projects (two sets of plans for residential projects). For expeditious processing, corrected sets can be submitted in one of two ways: 1. Deliver all corrected sets of plans and calculations/reports directly to the City of Carlsbad Building Department, 1635 Faraday Ave., Carlsbad, CA 92008, (760) 602-2700. The City will route the plans to EsGil Corporation and the Carlsbad Planning, Engineering and Fire Departments. 2. Bring one corrected set of plans and calculations/reports to EsGil Corporation, 9320 Chesapeake Drive, Suite 208, San Diego, CA 92123, (858) 560-1468. Deliver all remaining sets of plans and calculations/reports directly to the City of Carlsbad Building Department for routing to their Planning, Engineering and Fire Departments. NOTE: Plans that are submitted directly to EsGil Corporation only will not be reviewed by the City Planning, Engineering and Fire Departments until review by EsGil Corporation is complete. These corrections are in response to items not fully addressed or as the result of information provided, the text in bold print indicates the unresolved issue. The resubmitted plans now show the installation of a service elevator and relocation of exterior stairs. The following items are the result of the new scope of work In addition to items from the previous comments that were not addressed. Plans and calculations shall be signed by the California state licensed engineer or architect where there are structural changes to existing buildings or structural additions. Please include the California license number, seal and date plans are signed. California Business and Professions Code. Please provide complete plans and calculations signed by the California State licensed engineer or architect for the structural design of the new elevator and relocated stairs. Include all calculations and finding on the plans. Please include the California license number, seal, date of license expiration and date plans are signed. Business and Professions Code. Please clearly indicate all structural changes to the building. Provide complete structural details on the plans with cross referencing as needed to show the structural framing will comply with the design calculations and buiiding code requirements. Section 107.2. On the cover sheet of the plans, specify any items requiring special inspection, in a format similar to that shown below. Section 106.3.2. City of Carlsbad 11-0140 4/26/11 • REQUIRED SPECIAL INSPECTIONS In addition to the regular inspections, the following checked items will also require Special Inspection in accordance with Sec. 1701 ofthe Uniform Building Code. ITEM REQUIRED? REMARKS • FIELD WELDING *> Provide complete electrical plans for the new elevator. *> Provide a new construction cost estimate for the new scope of work. *> Stair treads shall be no less than 11" deep, measured from riser to riser. Section 1133B.4.5.3. This applies even if basic UBC provisions may allow a narrower tread. Show the rise of the stairs. <* Guards (Section 1013): a) Shall be installed at open and glazed sides of stairways, landings and ramps located more than 30" above the floor or grade below. b) Shall be installed at balconies or porches more than 30" above grade or floor below. c) Shall have a height of 42". This Includes the open side of a stair. d) Shall be detailed showing adequacy of connections to resist the horizontal force prescribed in Section 1607.7. e) Openings between railings shall be less than 4". The triangular openings formed by the riser, tread and bottom element of a guardrail at a stair shall be less than 6". Note: In California, the IBC provision for a 4.375" sphere (above 36") was removed from the code for all occupancies. 1. Each sheet of the plans must be signed by the person responsible for their preparation, even though there are no structural changes. Business and Professions Code. Plans must be signed. 6. Please correct the plans to show the exhaust duct to be in a separate duct shaft. The supply and exhaust ducts can not share the rated shaft. Clarify the detail to show the existing wall to be 1 hour fire resistive construction UMC 510.7.6. • A duct shaft is required in all multistory buildings and in 1 story buildings with rated roof/ceiling assemblies. Provide a shaft design complying with UMC 510.7.2 and 510.7.3 on the plans, (show clearance to combustibles) • Show the required cleanouts for the grease duct: At changes in direction and City of Carlsbad 11-0140 4/26/11 • Horizontal ducts require at least one 20 X 20" opening for personnel entry. • Vertical ducts require an access at the top or, if personnel entry is not possible, a cleanout at each floor level. • Detail the kitchen hood duct termination clearances as per UMC 510.8. 11. Please have the document author and the principle designer of the LTG-1 -C form sign the imprinted document. Documents still not signed. To speed up the review process, note on this list (or a copy) where each correction item has been addressed, i.e., plan sheet, note or detail number, calculation page, etc. Please indicate here if any changes have been made to the plans that are not a result of corrections from this list. If there are other changes, please briefly describe them and where they are located in the plans. Have changes been made to the plans not resulting from this correction list? Please indicate: Yes • No • The jurisdiction has contracted with Esgil Corporation located at 9320 Chesapeake Drive, Suite 208, San Diego, California 92123; telephone number of 858/560-1468, to perform the plan review for your project. If you have any questions regarding these plan review items, please contact Doug Moody at Esgil Corporation. Thank you. EsGil Corporation In (Fartnership with government for (BuiUing Safety DATE: 1/28/11 •JJzpyCANT JURISDICTION: City of Carlsbad • PLAN REVIEWER • FILE PLAN CHECK NO.: 11-0140 SET: I PROJECT ADDRESS: 2100 Costa Del Mar PROJECT NAME: La Costa Resort & Spa Clubhouse Adult Pool Kitchen - TI I I The plans transmitted herewith have been corrected where necessary and substantially comply with the jurisdiction's codes. I I The plans transmitted herewith will substantially comply with the jurisdiction's codes when minor deficiencies identified below are resolved and checked by building department staff. I I The plans transmitted herewith have significant deficiencies identified on the enclosed check list and should be corrected and resubmitted for a complete recheck. ^ The check list transmitted herewith is for your information. The plans are being held at Esgil Corporation until corrected plans are submitted for recheck. I ] The applicant's copy of the check list is enclosed for the jurisdiction to fonward to the applicant contact person. XI The applicant's copy of the check list has been sent to: McCabe Architecture / Victor Salcido 2051 San Elijo Ave, Cardiff, CA 92007 I I Esgil Corporation staff did not advise the applicant that the plan check has been completed. IX Esgil Corporation staff did advise the applicant that the plan check has been completed. Person contacted:. Victor Salcido Telephone #: 760-815-1459 Date contacted:'< V/^^ (fci^^) Fax #: . ( ^e\ep}noneV Fax In Person f/VyX^uJ' ^5 ^l^O\ d 0 ^ • REMARKS: \v\CCO^y^^^ By: Doug Moody Enclosures: « CX* rvA EsGil Corporation • GA • EJ • PC .1/21/11 9320 Chesapeake Drive, Suite 208 • San Diego, Califomia 92123 • (858)560-1468 • Fax (858) 560-1576 City of Carlsbad 11-0140 1/28/11 PLAN REVIEW CORRECTION LIST TENANT IMPROVEMENTS PLAN CHECK NO.: 11-0140 JURISDICTION: City ofCarlsbad OCCUPANCY: A3/A2/B USE: Kitchen TYPE OF CONSTRUCTION: IIB ACTUALAREA: 1557sf ALLOWABLE FLOOR AREA: STORIES: 1 HEIGHT: SPRINKLERS?: YES OCCUPANT LOAD: 7 REMARKS: DATE PLANS RECEIVED BY JURISDICTION: 1/19/11 DATE PLANS RECEIVED BY ESGIL CORPORATION: 1/21/11 DATE INITIAL PLAN REVIEW COMPLETED: 1/28/11 PLAN REVIEWER: Doug Moody FOREWORD (PLEASE READ): This plan review is limited to the technical requirements contained in the International Building Code, Uniform Plumbing Code, Uniform Mechanical Code, National Electrical Code and state laws regulating energy conservation, noise attenuation and access for the disabled. This plan review is based on regulations enforced by the Building Department. You may have other corrections based on laws and ordinances enforced by the Planning Department, Engineering Department, Fire Department or other departments. Clearance from those departments may be required prior to the issuance of a building permit. Code sections cited are based on the 2010 CBC, which adopts the 2009 IBC. The following items listed need clarification, modification or change. All items must be satisfied before the plans will be in conformance with the cited codes and regulations. Per Sec. 105.4 of the 2009 International Building Code, the approval of the plans does not permit the violation of any state, county or city law. To speed up the recheck process, please note on this list (or a copv) where each correction item has been addressed, i.e.. plan sheet number, specification section, etc. Be sure to enclose the marked up list when vou submit the revised plans. City of Carlsbad 11-0140 1/28/11 Please make all corrections on the original tracings, as requested in the correction list. Submit three sets of plans for commercial/industrial projects (two sets of plans for residential projects). For expeditious processing, corrected sets can be submitted in one of two ways: 1. Deliver all corrected sets of plans and calculations/reports directly to the City of Carlsbad Building Department, 1635 Faraday Ave., Carlsbad, CA 92008, (760) 602-2700. The City will route the plans to EsGil Corporation and the Carlsbad Planning, Engineering and Fire Departments. 2. Bring one corrected set of plans and calculations/reports to EsGil Corporation, 9320 Chesapeake Drive, Suite 208, San Diego, CA 92123, (858) 560-1468. Deliver all remaining sets of plans and calculations/reports directly to the City of Carlsbad Building Department for routing to their Planning, Engineering and Fire Departments. NOTE: Plans that are submitted directly to EsGil Corporation only will not be reviewed by the City Planning, Engineering and Fire Departments until review by EsGil Corporation is complete. 1. Each sheet of the plans must be signed by the person responsible for their preparation, even though there are no structural changes. Business and Professions Code. 2. Please provide a statement on the Title Sheet of the plans to show compliance with the current Codes. The following are the correct current Codes: a) The 2010 edition of the California Building Code (CBC) adopts the 2009 International Building Code (IBC) and the 2010 California Amendments. b) The 2010 edition of the California Electrical Code (CEC) adopts the 2005 National Electrical Code (NEC) and the 2008 California Amendments. c) The 2010 edition of the California Mechanical Code (CMC) adopts the 2006 Uniform Mechanical Code (UMC) and the 2009 California Amendments. d) The 2010 edition of the California Plumbing Code (CPC) adopts the 2006 Uniform Plumbing Code (UPC) and the 2009 California Amendments. e) The 2010 edition of the California Fire Code (CFC) adopts the 2009 Uniform Fire Code (UFC) and the 2007 California Amendments. f) The 2008 edition of the California Energy Efficiency Standards. 3. Provide evidence of Health Department approval (for restaurants), where regulated by the local Health Department. 4. Please provide notes on the plans to show the suspended ceilings in Seismic Design Categories D, E & F comply with ASCE 7-05 Section 13.5.6.2.1 as follows: a) All ceilings shall use a Heavy Duty T-bar grid system. City of Carlsbad 11-0140 1/28/11 b) The width of the perimeter supporting closure angle shall be not less than 2 inches. c) In each orthogonal horizontal direction, one end ofthe ceiling grid shall be attached to the closure angle. d) The other end in each horizontal direction shall have a VA" clearance from the wall and shall rest upon and be free to slide on a closure angle or a listed assembly. e) Ceilings without rigid bracing must have 2" oversize trim rings for sprinklers and other ceiling penetrations. 5. Please clarify the plans was there a rated exit corridor were the hallway is now shown? 6. Please correct the plans to show the exhaust duct to be in a separate duct shaft. The supply and exhaust ducts can not share the rated shaft. Clarify the detail to show the existing wall to be 1 hour fire resistive construction UMC 510.7.6. 7. Please clarify the plans to show the mechanical plans and architectural plans to be consistent. Show the correct duct path, exhaust duct protect from the hood to the fan discharge. 8. Please review the requirements, revise the plans appropriately and imprint on the plans the City of Carlsbad Policies and Procedures for Roof Mounted Equipment to the plans. 9. Please revise the single line diagram to show the grounding of the new transformer to be per section 250-30 A (4) of the NEC. 10. Please note in the general wiring notes on the plans "AC Cable is not allowed in A, B, E, H, F, M, S and I occupancies. NM cable is restricted (without City approval) to one and two family dwellings. Note on plans that an equipment ground conductor is to be installed in all flexible conduits". 11. Please have the document author and the principle designer of the LTG-1-C form sign the imprinted document. 12. Please have the principle designer check the appropriate box(s) and complete the Statement of Compliance System Acceptance section ofthe LTG-1-C part 4 of 4 documents. Note : When alterations, structural repairs or modifications or additions are made to an existing building, that building, or portion ofthe building affected, is required to comply with all of the requirements for new buildings, per Section 1134B.2. These requirements apply as follows: a) A primary entrance to the building and the primarv path of travel to the altered area, must be shown to comply with all accessibility features. City of Carlsbad 11-0140 1/28/11 b) Existing sanitary facilities that serve the remodeled area must be shown to comply with all accessibility features. 13. Show on the site plan the complying disabled accessible path of travel from the disabled accessible parking spaces to the primary entrance of the tenant space. Please provide detailed plans ofthe path of travel, indicate slope and width, any pedestrian ramps, curb ramps, walks, handrails, provide dimensioned parking stall details etc. 14. It is unclear from the plans if the restrooms servicing the tenant improvement are disabled accessible, please provide a dimensioned restroom plans showing the restroom to be accessible compliant. To speed up the review process, note on this list (or a copy) where each correction item has been addressed, i.e., plan sheet, note or detail number, calculation page, etc. Please indicate here if any changes have been made to the plans that are not a result of corrections from this list. If there are other changes, please briefly describe them and where they are located in the plans. Have changes been made to the plans not resulting from this correction list? Please indicate: Yes • No • The jurisdiction has contracted with Esgil Corporation located at 9320 Chesapeake Drive, Suite 208, San Diego, California 92123; telephone number of 858/560-1468, to perform the plan review for your project. If you have any questions regarding these plan review items, please contact Doug Moody at Esgil Corporation. Thank you. City of Carlsbad 11-0140 .F/28yil [DO NOT PAY- THIS IS NOT AN INVOICE] VALUATION AND PLAN CHECK FEE JURISDICTION: City of Carlsbad PLAN CHECK NO.: 11-0140 PREPARED BY: Doug Moody DATE: 1/28/11 BUILDING ADDRESS: 2100 Costa Del Mar BUILDING OCCUPANCY: A3/ A2/ B TYPE OF CONSTRUCTION: IIB BUILDING PORTION AREA ( Sq. Ft.) Valuation Multiplier Reg, Mod. VALUE ($) Tl 1557 34.37 53,514 Air Conditioning Fire Sprinklers TOTAL VALUE 53,514 Jurisdiction Code cb By Ordinance BIdg. Permit Fee by Ordinance Plan Check Fee by Ordinance Type of Review: I I Repetitive Fee Repeats IZI Complete Review • Other j—I Hourly EsGil Fee • Structural Only Hr. @ $436.63 $283.81 $244.51 Comments: Sheet 1 of 1 macvalue.doc + PLANNING/ENGINEERING APPROVALS PERMIT NUMBER DATE ADDRESS Q-fllD RESIDENTIAL TENANT IMPROVEMENT RESIDENTIAL ADDITION MINOR « $17,000.00) SOLAR PANELS PLAZA CAMINO REAL PREMIER OUTLETS VILLAGE FAIRE COMPLETE OFFICE BUILDING OTHER PLANNER ENGINEER DATE DATE / Docs/Mlsforms/Planning Engineering Approvals ^ CITY OF CARLSBAD STORM WATER COMPLIANCE ASSESSMENT B-24 Development Services Building Division 1635 Faraday Avenue 760-602-2719 www.carlsbadca.gov am applying to the City of Carisbad for the following type(s) of construction permit: ^ Building Permit • Right-of-Way Pemiit • My project is categorically EXEMPT from the requirement to prepare a stomi water pollution prevention plan (SWPPP) because it only requires issuance of one or more of the following permit types: Electrical Fire Additional Fire Alarm Fixed Systems Mechanical Mobile Home Plumbing Patio/Deck Re-Roofing Sign Spa-Factory Sprinkler Water Discharge Project Storm Water Threat Assessment Criteria* No nnatAssBssmant Criteria My project qualifies as NO THREAT and is exempt from the requirement to prepare a storm water pollutnn preventkin plan (SWPPP) because ^ it meets the "no threaf assessment criteria on the City's Project Threat Assessment Worksheet for Determination of Construction SWPPP Tier Level. My project does not meet any of the High, Moderate or Low Threat criteria described below. Trnrl - Low Threat Assessment Criteria • My project does not meet any of the Significant or Moderate Threat criteria, is not an exempt pennit type (See list sbove) and the project meets one or more of the foilowing criteria: • Results in some soil disturtiance; and/or • Includes outdoor construction activities (such as saw cutting, equipment washing, material stockpiling, vehicle fueling, waste stockpiling). Tierl - Moderate Threat Assessment Criteria • My project does not meet any of the Significant Threat assessment Criteria described below and meets one or more of the foitowing criteria: • Project requires a grading plan pursuant to the Carisbad Grading Ordinance (Chapter 15.16 of the Carisbad Munk^pal Code); or, • Project win result in 2,500 square feet or more of soils disturbance including any associated constructton staging, stockpiling, pavement removal, equipment storage, refueling and maintenance areas and project meets one or more of the addlttonal foitowing criteria: • Located within 200 feet of an environnmntaUy sensitive area or the Pacific Ocean, and/or • Disturiied area is tocated on a slope with a grade at or exceeding 5 horizontal to 1 vertical, and/or • Disturiied area is tocated along or within 30 feet of a storm drain inlet, an open drainage channel or watercourse, and/or • Constructton will be initiated during the rainy season or will extend into the rainy season (Oct. 1 through April 30). Tiers • Significant Threat Assessment Criteria • My project includes clearing, grading or other disturbances to the ground resulting in soil disturbance totaling one or more acres including any associated constructton staging, equipment storage, stockpiling, pavement removal, refueling and maintenance areas: and/or • My project is part of a phased development plan that will cumulatively result in soil disturbance totaling one or more acres including any associated construction staging, equipment storage, refueling and maintenance areas: or, • My project is tocated inside or within 200 feet of an environmentally sensitive area (see City ESA Proximity map) and has a significant potential for contributing pollutants to nearby receiving waters by way of stomi water ainoff or non-stonn water discharge(s). f certify to 0ie best of my knowledge diet the above checked statements are true and correct I understand and acknowledge that even thougli this project does not require preparadon of a constructton SWPP, I must sttll adhere to, and at all thnes (hiring constructton acttYhtes for ttie permh type(s) check above compfy with the storm water best management practices pursuant to THIe 15 ofthe Carkbad Afun/c/pa/ Code and to Cify Standards. The City Engineer may authorize minor variances from the Storm Water Threat Assessment Criteria in special circumstances where it can be shown that a lesser or higher Constiuction SWPPP Tier Level is wan^nted. Project Address: Assessor Parcei No. B-24 Page 1 of 1 Rev.03/09 ^ CITY OF CARLSBAD CONSTRUCTION THREAT ASSESSMENT WORKSHEET FOR DETERMINATION OF PROJECT'S PERCEIVED THREAT TO STORM WATER QUALITY E-33 Development Services Land Development Engineering 1635 Faraday Avenue 760-602-2750 www.carlsbadca.gov Construction SWPPP Tier Level Construction Threat Assessment Criteria* Perceived Threat to Storm Water Quality Tiers Tier 3 - Hiah Construction Threat Assessment Criteria O Project site is 50 acres or more and grading will occur during the rainy season • Project site is 1 acre or more in size and is located within the Buena Vista or Agua Hedionda Lagoon watershed, inside or within 200 feet of an environmentally sensitive area (ESA) or discharges directly to an ESA • Soil at site is moderately to highly erosive (defined as having a predominance of soils with USDA-NRCS Erosion Actors kf greater than or equal to 0.4) • Site slope is 5 to 1 or steeper • Construction is initiated during the rainy season or will extend into the rainy season (Oct. 1 through April 30). • Owner/contractor received a Storm Water Notice of Violation within past two years High Tiers Tier 3 - Medium Construction Threat Assessment Criteria Medium Tiers • All projects not meeting Tier 3 High Construction Threat Assessment Criteria Medium Tier 2 Tier 2 Hiah Construction Threat Assessment Criteria • Project is located within the Buena Vista or Agua Hedionda Lagoon watershed, inside or within 200 feet of an environmentally sensitive area (ESA) or discharges directly to an ESA • Soil at site is moderately to highly erosive (defined as having a predominance of soils with USDA-NRCS Erosion fectors kf greater than or equal to 0.4) • Site slope is 5 to 1 or steeper • Construction is initiated during the rainy season or will extend into the rainy season (Oct. 1 through April 30). • Owner/contractor received a Storm Water Notice of Violation within past two years • Site results in one half acre or more of soil disturbance High Tier 2 Tier 2 - Medium Construction Threat Assessment Criteria Medium Tier 2 • All projects not meeting Tier 2 High Construction Threat Assessment Criteria Medium Tierl Tier 1 - Medium Inspection Threat Assessment Criteria Medium Tierl • . Project Is located within the Buena Vista or Agua Hedionda Lagoon watershed, within or directly adjacent to an environmentally sensitive area (ESA) or discharges directly to an ESA • Soil at site is moderately to highly erosive (defined as having a predominance of soils with USDA-NRCS Erosion Actors kf greater than or equal to 0.4) • Site slope is 5 to 1 or steeper • Construction is initiated during the rainy season or will extend into the rainy season (Oct. 1 through April 30). • Owner/contractor received a Storm Water Notice of Violation within past two years • Site results in one half acre or more of soil disturbance Medium Tierl Tier 1 - Low Inspection Threat Assessment Criteria Low Tierl • All projects not meeting Tier 1 Medium Construction Threat Assessment Criteria Low Exempt - Not Applicable -Exempt *The city engineer may authorize minor variances from the constnjction threat assessment criteria in special circumstances where it can be shown that a lesser or higher amount of stonn water compliance inspection is warranted in the opinion of the city engineer E-33 Page 1 of 1 REV 4/30/10 ^ STORM WATER STANDARDS CARLSBAD E:34 Development Services Engineering Department ^ CITY OF QUESTIONNAIRE I635 Faraday Avenue 760-602-2750 www.carlsbadca.gov INSTRUCTIONS: To address post-development pollutants that may be generated from development projects, the City requires that new development and significant redevelopment priority projects incorporate Permanent Storm Water Best Management Practices (BMP's) into the project design per the City's Standard Urban Stonnwater Management Plan (SUSMP). Initially this questionnaire must be completed by the applicant in advance of submitting for a development application (subdivision, discretionary pennits and/or construction permits). The results of the questionnaire determine the level of stonn water standards that must be applied to a proposed development or redevelopment project. Depending on the outcome, your project will either be subject to 'Standard Stormwater Requirements' or be subject additional criteria called 'Priority Development Project Requirements'. Many aspects of project site design are dependent upon the stonn water standards applied to a project. Applicant responses to the questionnaire represent an initial assessment of the proposed project conditions and impacts. City staff has responsibility for making the final assessment after submission of the development application. If staff detennines that the questionnaire was incorrectly filled out and is subject to more stringent storm water standards than initially assessed by the applicant, this will result in the return of the development application as incomplete. In this case, please make the changes to the questionnaire and resubmit to the City. If applicants are unsure about the meaning of a question or need help in determining how to respond to one or more of the questions, they are advised to seek assistance from Land Development Engineering staff. A separate completed and signed questionnaire must be submitted for each new development application submission. Only one completed and signed questionnaire is required when multiple development applications for the same project are submitted concuaently. In addition to this questionnaire, applicants for construction permits must also complete, sign and submit a Project Threat Assessment Form to address construction aspects of the project. Please answer the questions t)elow, follow the instructions and sign the form at the end. 1. Is your project a significant redevelopment? DEFINiTION: Significant redevelopment is defined as the creation, addition or replacement of at least 5,000 square feet of impervious surface on an already existing developed site. Significant redevelopment includes, but is not limited to: the expansion of a building footprint; addition to or replacement of a structure; structural development including an increase in gross floor area and/or exterior construction remodeling; replacement of an impervious surface that is not part of a routine maintenance activity; and land disturbing activities related with structural or impervious surfaces. Replacement of impervious surfaces includes any activity that is not part of a routine maintenance activity where impervious material(s) are removed, exposing underlying soil during construction. If your project iS considered significant redevelopment, then please skip Section 1 and proceed with Section 2. If your project IS NOT considered significant redevelopment, then please proceed to Section 1. E-34 Paget of3 REV3/23/10 ^ CITY OF CARLSBAD STORM WATER STANDARDS QUESTIONNAIRE E-34 Development Services Engineering Department 1635 Faraday Avenue 760-602-2750 www.carlsbadca.gov SECTION 1 NEW DEVELOPMENT PRIORITY PROJECT TYPE Does you project meet one or more of the following criteria: YES NO 1. Housina subdivisions of 10 or more dwellina units. Examples: sinale familv homes, multi-familv homes, condominium and apartments 2. Commercial- areater than 1-acre. Anv develooment other than heaw industrv or residential. Examoles: hosoitals: laboratories and other medical fecilities; educational institutions; recreational facilities; municipal facilities; commercial nurseries; multi-apartment buildings; car wash facilities; mini-malls and other business complexes; shopping malls; hotels; office buildings; public warehouses; automotive dealerships; airfields; and other light industrial facilities. 3. Heavy Industrial / Industrv- oreater than 1 acre. Examoles: manufacturina olants. food orocessino olants. metal wortcing fectlities, printing plants, and fleet storage areas (bus, truck, etc.). 4. Automotive reoalr shoo. A fecilitv cateaorized in anv one of Standard Industrial Classification (S\C) codes 5013. 5014, 5541, 7532-7534, and 7536-7539 5. Restaurant. Anv fecilitv that sells oreoared foods and drinks for consumotion. inciudina stationarv lunch counters and refreshment stands selling prepared foods and drinks for immediate consumption (SIC code 5812), where the land area for development is greater than 5,000 square feet. Restaurants where land development is less than 5,000 square feet shall meet all SUSMP requirements except for structural treatment BMP and numeric sizing criteria requirements and hydromodification requirements. f 6. Hillside devekjontent Anv develooment that creates 5.000 sauare feet of imoervious surface and is located in an area with known erosive soil conditions, where the development will grade on any natural slope that is twenty-five percent (25%) or greater. 7. Envlronmentallv Smsltlve Area (ESA)\ All develooment located within or directiv adiacent^ to or discharaina directly^ to an ESA (where discharges from the development or redevelopment will enter receiving waters within the ESA), which either creates 2,500 square feet of impervious surfece on a proposed project site or increases the area of imperviousness of a proposed project site to 10% or more of its naturally occumng condition. 8. Parkina lot Area of 5.000 sauare feet or more, or with 15 or more oarkina soaces. and ootentialiv exoosed to urban runoff 9. Streets, roads, hiahwavs. and hvewavs. Anv oaved surfece that is 5.000 sauare feet or areater used for the transportatton of automobiles, trucks, motorcycles, and other vehicles f 10. Retail Gasoline Outlets. Servino more than 100 vehicles oer dav and areater than 5.000 sauare feet 11. Coastal Develooment Zone. Anv oroiect located within 200 feet of the Pacific Ocean and (1) creates more than 2500 square feet of impermeable surfece or (2) increases impermeable surface on property by more than 10%. 12. Mors than 1-acre af disturbance. Proiect results in the disturbance of more than 1-acre or more of land and is considered a Pollutant-generating Development Project^. 1 Environmentally Sensitive Areas include but are not limited to all Clean Water Act Section 303(d) impaired water bodies; areas designated as Areas of Special Biological Signiticance by the State Water Resources Control Board (Water Quality Control Plan for the San Diego Basin (1994) and amendnients); water bodies designated with the RARE beneficial use by the State Water Resources Control Board (Water Quality Control Plan for the San Diego Basin (1994) and amendments); areas designated as presen/es or their equivalent under the Multi Species Conservation Program within the Cities and County of San Diego; and any other equivalent environmentally sensitive areas which have been identified by the Copermittees. 2 'Directly adjacent* means situated within 200 feet of the Environmentally Sensitive Area. 3 'Discharging directly to' means outflow from a drainage conveyance system that is composed entirely of flows from the subject development or redevelopment site, and not commingled with flow from adjacent lands. 4 Pollutant-generating Development Projects are those projects that generate pollutants at levels greater than bacl^ground levels. In general, these include all projects that contribute to an exceedance to an impaired water body or which create new impervious suifeces greater than SOOO square feet and/or intrxxluce new landscaping areas that require routine use of fertilizers and pesticides. In most cases linear pathway projects that are fbr infrequent vehicle use, such as emergency or maintenance access, or fbr pedestrian or bicycle use, are not considered Pollutant-generating Development Projects if they are built with pen/ious surfaces or if they sheet flow to surrounding pervious surfaces. Section 1 Results: .If you answered YES to ANY of the questions above your project is subject to Priority Development Project requirements. Please check the "meets PRIORITY DEVELOPMENT PROJECT requirements' box in Section 3. A Stomn Water Management Plan, prepared in accordance with City Storm Water Standards, must be submitted at time of application. If you answered NO to ALL of the questions above, then your project is subject to Standard Stormwater Requirements. Please check the "does not meet PDP requirements' box In Section 3. E-34 Page 2 of 3 REV 3/23/10 ^ CITY CARLSBAD O F STORM WATER STANDARDS QUESTIONNAIRE E-34 Development Services Engineering Department 1635 Faraday Avenue 760-602-2750 www.carlsbadca.gov SECTION 2 SIGNiFiCANT REDEVELOPMENT Complete the questions below regarding your redevelopment project: YES NO 1. Project results in the disturtsance of more than 1 -acre or more of land and is considered a Pollutant-generating Development Project (see definition in Section 1). if you answered NO, please proceed to question 2. If you answered YES, then you ARE a significant redevelopment and you ARE subject to PRIORITY DEVELOPMENT PROJECT requirements. Please check the "meets PRIORITY DEVELOPMENT PROJECT requirements" box in Section 3 below. 2. Is the project redeveloping an existing priority project type? (Priority projects are defined in Section 1) If you answered YES, please proceed to question 3. If you answered NO, then you ARE NOT a significant redevelopment and your project is subject to STANDARD STORMWATER REQUIREMENTS. Please check the "does not meet PDP requirements" box in Section 3 below. 3. is the project solely limited to just one of the following: a. Trenching and resurfacing associated with utility wori<? b. Resurfacing and reconfiguring existing surface parking lots? c. New sidewalk construction, pedestrian ramps, or bike lane on public and/or private existing roads? d. Replacement of existing damaged pavement? If you answered NO to ALL ofthe questions, then proceed to question 4. If you answered YES to ANY of the questions then you ARE NOT a significant redevelopment and your project is subject to Standard Stormwater Requirements. Ptease check the "does not meet PDP requirements" box in Section 3 t)eiow. Will your redevelopment project create, replace, or add at least 5,000 square feet of impervious surfeces on an existing development or, be located within 200 felet ofthe Pacific Ocean and (l)create more than 2500 square feet of impenmeable surface or (2) increases impermeable surface on the property by more than 10%? If you ansvrared YES, you ARE a significant redevelopment, and you ARE subject to PRIORITY DEVELOPMENT PROJECT requirement! Please check the "meets PRIORITY DEVELOPMENT PROJECT requirements" box in Section 3 below. If you answered NO, then you ARE NOT a significant redevelopment and your project is subject to STANDARD STORMWATER REQUIREMENTS. Ptease check the "does not meet PDP requirements" box in Section 3 beiow. SECTION 3 Questionnaire Results: • My project meets PRIORITY DEVELOPMENT PROJECT (PDP) requirements and must comply with additional stormwater criteria per the SUSMP and must prepare a Storm Water Management Plan for submittal at time of application. My project does not meet PDP requirements and must only comply with STANDARD STORMWATER REQUIREMENTS per the SUSMP. Applicant Infonnation and Signature Box Addrsss' Assessor's Parcel Number(s): APDlicant NameLi Applicant Titte: Applicant Signatu e: Date: rws Box torf^Use Only City Concunei By: YI NO (JU Date: Project ID: 4^ E-34 Page 3 of 3 REV 3/23/10 City of Carlsbad PLANNING/ENGINEERING APPROVAL PERMIT NUMBER CB 11-140 DATE January 21. 2011 ADDRESS 1200 COSTA DEL MAR RESIDENTIAL ADDITION- MINOR (<17,000.00) RETAINING WALL VILLAGE FAIRE POOUSPA TENANT IMPROVEMENT COMPLETE OFFICE BUILDING OTHER INTERIOR Tl - SERVICE KITCHEN IN LA COSTA RESORT AND SPA 91557 SQ FT OF EXISTING CLUBHOUSE BLDG PLANNER VAN LYNCH 2011 DATE January 21. ENGINEER DATE H:\ADHIN\COUNTHl/PUNNINC/ENCINEERINC APPROVALS Carlsbad Fire Department Plan Review Requirements Category: TI, COMM Date of Report: 07-28-2011 Reviewed by: Name: Address: VICTOR SALCIDO 2051 SAN ELIJO AVE CARDIFF CA 92007 Pennit #: CBl 10140 Job Name: LA COSTA RESORT: CREATE NEW Job Address: 2100 COSTA DEL MAR RD CBAD •\/\/\/\/\/\/\/\/\/\/\/\/\/\/\/\/\/\/\/\/\/\/\/\/\/\/\/\/V /\yv/v/\x\/.\y\/\/\/\/v/\/\/\/\/\/\/\/\/\/\/\y Conditions; Cond: CON0004778 [MET] ** CITY OF CARLSBAD FIRE DEPARTMENT - APPROVED: THIS PROJECT HAS BEEN REVIEWED AND APPROVED FOR THE PURPOSES OF ISSUANCE OF BUILDING PERMIT. THIS APPROVAL IS SUBJECT TO FIELD INSPECTION AND REQUIRED TEST, NOTATIONS HEREON, CONDITIONS IN CORRESPONDENCE AND CONFORMANCE WITH ALL APPLICABLE REGULATIONS. THIS APPROVAL SHALL NOT BE HELD TO PERMIT OR APPROVE THE VIOLATION OF ANY LAW. Entry: 07/25/2011 By: GR Action: AP Field Verifiable item: H «& D FFP is by others. Conditional Recommendation for Approval Page: 1 of 4 OVER THE COUNTER CONDITIONS FOR APPROVAL Address All Remaining Comments in Blue & Highlighted in Yellow Sign All sheets BLDG, DEPT COPY Daryl K. James & Associates, Inc. Rechecked by: Darvl James 205 Colina Terrace Date: Julv 23. 2011 Vista, CA 92084 760-724-7001 l(itfire@sbcglobal.net Applicant Responses in Red Remaining Comments in Blue & Highlighted in Yellow APPLICANT: Victor Salcido, vsalcido@mccabearch.com JURISDICTION: Carlsbad Fire Department PROJECT NAME: New Kitclien/ (E) Clubhouse PROJECT ADDRESS: 2100 Costa Del Mar Rd. PROJECT DESCRIPTION: CB110140 1,557.sf Ti. Please email Esgil's comments to kitfire@sbcgiobal.net and call Daryl K. James at 760-724-7001 to discuss remaining comments in blue in order to expedite the approval process. Tl Building Information Revise Occupancy Groups to include all existing occupancies such as; M-Retail, S-2-Qolf Cart Storage, E Daycare Revise applicable codes and standards Updated Title sheet. Revise adopted codes (See below) 2010 APPLICABLE CODES 2010 California Building Code based on the 2009 International Building Code 2010 California Fire Code based on the 2009 International Fire Code 2010 California Electrical Code based on the 2008 National Electrical Code 2010 California Mechanical Code ... based on the 2009 Uniform Mechanical Code 2010 California Plumbing Code based on the 2009 Uniform Plumbing Code 2010 California Energy Code Response: Already complied see sheet M1.1 Revise Applicable codes on M1 Applicable Standards Added to title sheet 2010 NFPA 13 Deferred fire sprinkler design 2010 NFPA 72 Deferred fire alarm design Add Applicable Standard listed under 2010 CFC 904.11 Deferred commercial Cooking fire- extinguishing system. Deferred Submittals List all deferred submittal items. Added deferred submittals list on the Applicable Standards. Add Ansul R102 system to the list of deferred submittals. Provide Ansul R102 installation manual. General Notes Revised notes VNote 14 and 30: Reference applicable codes to CBC not UBC. Note 26: Revise code section. See 2010 CBC. Exiting VNote 4: Exit signs; refer to CBC not to UBC. Revised VNote 5: Add note to state, In case of power loss, illuminated exit signs shall be connected to an emergency power system to ensure continued illumination for duration of 90 minutes. Revised VNote 6: Reference applicable codes to CBC not UBC. Revised Page: 2 of 4 VNote 7: Add a door note that identifies the main exit This is the onlv door in the means of egress that maybe equipped with a keyed locking device and a sign above the door. All doors in the means of egress other than the main exit, shall be readily open able from the egress side without the use of a key or special knowledge or effort in compliance with 1008.1.8. Address compliance with 1008.1.8 on the floor plan and on the door schedule. The sign above the 2"" exit indicates that there Is a locking device that can impede egress from that door Materials and Finishes VNote 9: Reference applicable codes to CBC not UBC. Revised HVAC & Plumbing VNote 1 and 5: Reference to CBC and City of Carlsbad. Remove all references to other jurisdictions. VNote 6: Reference applicable codes to CBC not UBC. Revised, see also see sheet Ml.3 Fire Protection VNotel: Remove reference to City of Encinitas Revised VNote 2: Add note to state deferred approval item. Added Deferred Submittals list in Applicable Standards on sheet TS VNote 3A: Provide reference current applicable codes. Revised. VNote 3B: Add note to state, provide type "K" fire extinguisher in kitchen area within 30' travel distance. Added note VNote 4: Reference applicable codes to CBC not UBC. Revised. VNote 5: Revise note to state the following; ducts with cumulative air supply in excess of 2000 CFM shall be equipped with smoke detectors. Duct smoke detectors shall be interlocked with fire alarm system. VProvide the following note: Provide fire protection during construction according to the requirements of VCFC 2010, Chapter 14. Revised. VNote 9: Reference applicable codes to CBC not UBC. Revised. VNote 6,10 and 12: Remove note if not applicable. Removed notes. VNote 18: Provide current applicable codes and standards. Revised. VNote 19: Revise note to state plans for fire sprinkler layout modification for this project shall be submitted to the fire department for review and approval prior to installation. Revised. VNote 20: Remove if not applicable. Removed notes. VNote 21: Remove note. Removed. Misc. Revise Notes 3,4 & 5 Provide correct sections of 2010 CFC. Revised note. VDenote any penetrations through rated partitions. VDenote occupancy classification of adjacent-offices B, Daycare-E, below Retail-M and above Fitness center A-3 also refer to permit CB#110948. CBl 10948 is limited to renovation of lobby lounge deck extensions, new ramp, modify exiting plan of clubhouse. VPIease verify adjacent occupancy groups including daycare. Revise Retail to Group M. Denote required occupancy separations between daycare and kitchen and offices. (Include rated walls under Wall Schedule with a reference to wall details. Rated wall details to include listed design numbers, ICC Report or reference to Item Number in CBC Table 720.1(2). Storage room - Show construction capable of resisting the passage of smoke for the incidental storage area in accordance with the requirements of CBC 508.2.5.2. VDenote penetrations of any rated assemblies if applicable and provide details and listings for fire and smoke protection. VDenote location and mounting height of 2A10BC fire extinguishers on plans with spacing not to exceed 75' max. See LEGEND Vlf applicable, fire extinguisher cabinets in rated walls shall be rated with listings. N/A VDenote location and mounting height of type "k" fire extinguishers on plans with spacing not to exceed 30' max. See LEGEND. Show location and mounting height of "Pull Station" within 5'-0" from exit door. See LEGEND. VPUII station shall not be more than 20 feet from hood. Deferred Submittal VSpecify kitchen hood type. See keynote #12 Page: 3 of 4 VDoor number 4 is shown to be 1-HR rated in hallway. Revise hallway to corridor. If corridor is rated indicate rating and provide rating for door number 2. The word hallway is no longer applicable either use rated or non-rated corridor. Revised to non-rated corridor, door rated removed. VProvide the following note on the plan to state: Kitchen hood fire suppression system shall be interlocked with the fire alarm system. See general note #24 (A2.1) VProvide hardware specification for rated doors and frames with smoke seal. N/A VProvide burning characteristics for batt insulation. See updated detail 2/A8.1 -^Provide a note on the plan stating all doors in the means of egress shall be readily operable from the egress side See door note #4 VDenote thermal and acoustical insulation shall comply with CBC 2010, Chapter 7. Provide burning characteristics for all insulation materials specified for this project. See updated detail 2/A8.1 and A2.1 general note #25 VDenote tempered glass for door type B. Revised, added note VProvide a furniture layout. Furniture cannot impede path of egress. See sheet EX4, also permit# CBl 10948 Provide exit plan showing common path of egress travel and exit routes. See sheet EX4, also permit# CBl 10948 Door Schedule VProvide door details showing head, jamb and sill details. N/A See updated Remarks VShow location of note 2 on door schedule. N/A See updated General Notes VNote 20: revise note to state kitchen hood shall be type I and shall meet the requirements of UL300 Updated. ADD Commercial cooking fire-extinguishing system is not a part of this project vifill be submitted as a deferred project in accordance with applicable standard listed under 2010 CFC 904.11. VNote 21: Provide detail with listings for all rated penetrations. Detail 1 Vindicate on detail the kitchen side of wall. Show Type "X" gypsum board on the Kitchen side to match description in wall legend. If rated VProvide smoke seal on both side of wall. N/A -corridor not rated VA2.2 VDetail 2: Provide listings for 1-HR shaft wall. Updated VProvide shaft wall detail with listings at roof level. VNote 6: Indicate type of hood. Revised VNote 12: Add note to include 10'-0" clearance from operable windows and door openings. Legend Vindicate 90-minute battery backup. Revised legend FSM-1.7 Provide a note that Fire protection notes are for reference only and not recommended for approval in CB110140. fDeferred submittall M1.1 Revise or Cross out applicable codes as per 2010 California Codes. (See TS) 2010 California Building Code based on the 2009 International Building Code 2010 California Fire Code based on the 2009 International Fire Code 2010 California Electrical Code based on the 2008 National Electrical Code 2010 California Mechanical Code ... based on the 2009 Uniform Mechanical Code 2010 California Plumbing Code based on the 2009 Uniform Plumbing Code 2010 California Energy Code Ml.2 Ml.3 Ml.4 M2.1 E1.0 E2.1 E2.2 Page: 4 of 4 Mechanical General Notes VDucts with cumulative air supply in excess of 2000 CFM shall be equipped with smoke detectors. If applicable, provide note on drawings to state; duct smoke detectors shall interface with fire alarm drawings. Response: Please note this is makeup-air unit for kitchen hood, not a standard HVAC duct. Q. Pipe Sleeves VNote 1 & 4: Provide penetration details through rated walls with listings. VProvide information on burning characteristics for duct insulation. Response: Complied see sheet Ml.4 VGeneric kitchen exhaust system does not match actual condition shown on architectural drawings. VProvide actual condition to match architectural drawings. Response: Please see revised architect dwgs for new up-dated layout. VCoordinate with architectural drawings; if applicable, provide smoke/fire dampers at duct penetrations through rated walls. Response: Complied see sheets M2.1 and M 2.2 VRevise applicable codes and standards.Done, see code requirements. VDenote dedicated circuits with Lock-On devices for all fire and safety devices. Added general note#31 VDenote all emergency lighting shall have minimum 1 foot candle. Done,see lighting note#9 VProvide note on electrical plans to state that installation of back-to-back outlets shall be staggered 24 "min.See general note #12 VDenote exit signs with 90-minute battery backup. See fixture schedule on E1.0 VCIearly indicate on plans GFI outlets within 6'-0" of sinks and wet areas. All receptacles in kitchen to be GFI per power plan note#3 VShow wiring connection to new exit sign in corridor. Done Added to E2.2 STRUCTURAL CALCULATIONS LA COSTA RESORT & SPA ADULT POOL KITCHEN CARLSBAD, CA Prepared For: LC TRS, INC. N MEC Project No.i_JJliL Date Issued: 6/17/11 Revision Dates: 7/28/11 Prepared By: MCNEFF ENGINEERING & CONSULTING .^ P R o r f S S I O N A L C O R P O K .M I O N 1991 VILLAGE PARK WAY SUITE 115 ENQNITAS, CA 92024 T (760) 479-9838 F (760) 479-9837 www.mcneffengineering.com MCNEFF ENGINEERING & CONSULTING A PROFESSIONAL CORPORATION 1991 Village Park Way. Suite 115 Encinitas, CA 92024 Tel: (760) 479-9838 • Fax: (760) 479-9837 JOB. 1131 LA CogPft teoA-A9ULr PiifiLiA-ElteO \ _0. ^ SHEET Na CALCUUTED BY_ OATC. CHECKED BY_ SCAL£. MCNEFF ENGINEERING & CONSULTING A PROfESSlONAl CORPORATION 1991 Village Park Way, Suite 115 Encinitas, CA 92024 Tel: (760) 479-9838 • Fax: (760) 479-9837 SHEETNO.. 0F_ CALCULATED BY_ CHECKED BY DATE. DATE. 1 t SCALE I 1 1 i 1 i i 01*3 -V4-2^ + ije • ir iJ '1, 1 1 1 r. \' '€ — y" — • ,1 — H )^ »^ 'k TmJ: M «)> 9— * 1 ^^ -"T— > V If T" r 1 -")» r > 10 J- 1^ > Sc w < r JO Si. ll-f 1 ( A ')• I'J. --1 HI 1 i I 1 1 1 11' —i— r-r J i-r - K\ TTT w Ki f i I i • _ _ \ vl /IV 1 7 f -\ m II > i • 1' - \ 1 1 ^ X •r Hp I' t - \ 1 : J-> ^ t i ! , i ! t t M At 5 1 ! i — f —^ly.. i • _^ Ml » Wl T " •te- % . i — — \ 1 Ni" t> |) t G 1 'fc ' h J 1 ^ I •51 1 |) t ? j r • u i^i3 r -:^ ff Oi t P n. 1' s ? i > -kA ? W- ' i ! rs---A >— i i —- \ 1 W- ' i ! rs---A >— ]— —-i i i d kg ife" 1 j kl i ri-! 1 ^ J/ 1 o • ^ i 1 ^ ]— % MFl M.-gt'"' r »• be? •t -^ - i 1 T ]— i-'' 5:t 1^ j MCNEFF ENGINEERING & CONSULTING A PROFESSIONAL CORPORATION 1991 Village Park Way, Suite 115 Encinitas. CA 92024 Tel: (760) 479-9838 • Fax: (760) 479-9837 JOB. SHEETNO.. A EACH COLUMN REQUIRES BRACING IN BOTH FRONT TO BACK & SIDE TO SIDE DIRECTIONS (BY INSTALLER). BRACING SHOWN IS FOR REFERENCE ONLY - CONSULT INSTALLATION INSTRUCTIONS. BRACING MUST RESIST ALL DYNAMIC OPERATIONAL LOADS. FOR REFERENCE. THE VERTICAL CONVEYOR AS SHOWN IMPOSES APPROXIMATELY 1250# OF STATIC LATERAL LOAD AT 2ND FLOOR ELEVATION. SHAFT LENGTH A SWING DOOR LOCK RIGHT NOT BY PFLOW, INTERLOCK BY PFLOW A MINIMUM OF 4" REQ'D FROM FLOOR EDGE TO BACK OF DOOR FRAME FOR INTERLOCK TO BE INSTALLED & WORK PROPERLY (2) LEVELS TYPICAL VISUAL SAFETY BARRIER & BRACING BY PFLOW. FIELD FITUP OF BRACING BY INSTALLER. PLAN VIEW - 2ND FLOOR A 8'-6" PIT WIDTH BI-PARTING SWING DOOR NOT BY PFLOW. INTERLOCK BY PFLOW PLAN VIEW - 1ST FLOOR A 28" WIDE X 29" LONG X 30" HIGH MOTOR/PUMP WITH LOCKABLE COVER TO BE LOCATED WITHIN lO'-O" OF LIFT AT 1ST FLOOR A CHANGED FROM MODEL ^21 TO MODEL D • APPROVED • APPROVED AS NOTED • REVISE & RESUBMIT BY: DATE: A 7/26/11 AEB - REV DATE BY EON REVISIONS w^mmmmm PFLOW INDUSTRIES, INC. (414) 352-9000 •Fpim^H 6720 North Teutonia Ave. (414) 352-9002 FAX • • I^^W MHwaukee. Wl 53209 1nfoOpflow.com TITLE LA COSTA RESORT CARLSBAD, CA. DATE 7/13/11 SCALE N.T.S. DRAMNG NUMBER J14455-GA SHT 1 REV A DRAWN AEB CHECKED jg DRAMNG NUMBER J14455-GA OF 3 REV A 7-6" HEIGHT OF SAFETY BARRIER A 4^" CARR._ THICKNESS LIFT FRONT VIEW 21 TO MODEL D • APPROVED • APPROVED AS NOTED • REVISE & RESUBMIT BY: DATE: A 7/26/11 AEB - MODEL REV DATE BY ECN REVISIONS — PFLOW INDUSTRIES. INC. (4i4) 352-9000 VBil^V^H 6720 North Teutonia Ave. (414) 352-9002 FAX • • m^^Wm Milwaukee. VM 53209 infoOpflow.com TITLE LA COSTA RESORT CARLSBAD, CA. DATE 7/13/11 SCALE N.T.S. DRAWING MNIBER , J14455-GA SHT 2 REV A DRAWN AEB CHECKED DRAWING MNIBER , J14455-GA OF 3 REV A 16'-5j" BACKFRAME HEIGHT 1" CARR. TO PIT 4-10" EFF. CARR. LENGTH ^A 5-10^" OA. _^ CARR. LENGTH _^ 5-11^" OA. . UNIT LENGTH •^e'-al" PIT LENGTH LIFT RH VIEW • APPROVED • APPROVED AS NOTED • REVISE & RESUBMIT BY: DATE: A 7/26/11 AEB - REV DATE BY ECN REVISIONS w^mmmmm PFLOW INDUSTRIES, INC. (414) 352-9000 VBim^H 6720 North Teutonia Ave. (414) 352-9002 FAX • • M^^WW Milwaukee. Wl 53209 frifoOpflow.com TTHE LA COSTA RESORT CARLSBAD, CA. DATE 7/13/11 SCALE N.T.S. DRAWmC NUMBER J14455-GA SHT 3 REV A DRAWN CHECKED jg DRAWmC NUMBER J14455-GA OF 3 REV A PFLOW VERTICAL LIFTS The Nation's Largest Manufacturer of Vertical Lifts PFL-2444 READ THIS MANUAL IN ITS ENTIRETY AND VERIFY JOB SITE DIMENSIONS AGAINST GENERAL ARRANGEMENT DRAWING BEFORE STARTING INSTALLATION THE ILLUSTRATIONS IN THIS MANUAL ARE NOT TO SCALE OR DETAIL AND ARE FOR REFERENCE ONLY 050206-DI INSTALLATION INSTRUCTIONS SERIES D PFLOW INDUSTRIES, INC. 6720 North Teutonia Avenue Milwaukee, WI 53209 Phone (414) 352-9000 Fax (414) 352-9002 E Mail info@pflow.com TABLE OF CONTENTS INTRODUCTION 3 SAFETY 4 EQUIPMENT ARRIVAL AND UNPACKING 5 PRE-INSTALLATION CHECKLIST 6 Mechanical Installer Responsibilities 6 Customer Responsibilities 6 SITE VS. GENERAL ARRANGEMENT 7 Comparison Check 7 TOOLS REQUIRED FOR VRC INSTALLATION 8 MECHANICAL INSTALLATION INSTRUCTiONS 9 Exploded Views of Lift After Installation/What Your Lift Should Look Like 9 Unit Placement 10 Columns 11 Wheelblocks 12 Mounting Dual-Pak Hydraulic Cylinder 12 Carriage/Column Placement 13 Checking Alignment 14 Mounting Cylinder Top Pin 14 j^%0 Anti-Twist Kit 14 Anchoring & Bracing 15 ~ M Guidelines for Anchoring 16 Guidelines for Bracing 17 Final Steps to Complete Installation 18 Installation Completion Checklist 19 HYDRAULIC INSTALUTION INSTRUCTIONS 21 Installation of Hydraulic Pump and Motor Assembly 21 Installation of Hoses and Fittings 22 Velocity Fuse .....22 Adjusting Pressure Switch 25 Adjusting Pressure Relief Valve 25 Check Valve 25 Flow Control Valve 25 Fill Cap/Breather 25 Manual Lowering Valve 26 Hydraulic Oil Filter 26 Hydraulic Accumulator 26 Sight Gauge 26 Down Solenoid Valve 26 Solenoid Valve Troubleshooting 26 Diagnosing Pump Unit Problems 27 INSTALLATION QUESTIONNAIRE 29 ACCEPTANCE CERTIFICATION 30 - (Cont'd Page 2) 101502-Dl TABLE OF CONTENTS OPTIONS GATE IDENTIFICATION ....31 Bi-Parting Swing Gate Installation Instructions B129 Swing Gate Installation Instructions B130 Single & Bi-Panel Vertical Acting Gate Installation Instructions B201 Sliding Gate Installation Instructions B139 GATE INTERLOCK INFORMATION 47 Gate Cable Interlock Installation Instructions B284 Anderson Interlock B263 Anderson or GAL Cable Interlocks - Cantilever B269 Limit Switch Mounting - Cantilever B270 Interlocks & Gate Status Switches B266 ENCLOSURE PANELS 61 APPENDIX 63 MATERIAL SAFETY DATA SHEETS Custom-Pak Products - Aerosol Paint Prime Coatings - Grey H.S. Primer Prime Coatings - High-Solids Blue Enamel Moore Flo Hydraulic Oil - Product Data Moore Oil Company - Homan AW 32 Hydraulic 062801-Dl IFlow Introduction INTRODUCTION Thank you for purchasing a PFLOW INDUS- TRIES, INC., Series D, Vertical Reciprocating Conveyor (VRC). We are confident that your unit will provide you with many years of reliable ser- vice. CODE REQUIREMENTS - VRCs are NOT eleva- tors. Your unit is designed for the movement of materials only, up to its rated capacity, from one level to the next. VRCs have their own national code (ANSI/ASME B20.1) and are specifically exempt from the National Elevator Code. All electrical designs and components are in accor- dance with National Electric Code (NEC) require- ments. Local codes may require initial inspection of the installation and periodic inspection and testing of the unit. Call Rlow Industries for more information in the event an inspection is required for your equipment. Some states require special components and have specific guidelines regarding how the equip- ment must be installed, inspected, and tested. If we know in which state the equipment will be located, and if we are kept informed of state and local requirements, Pflow will incorporate the components into the order, as approved by the customer, and also provide any pertinent infor- mation, as called out on the general arrangement drawing, related to the installation of the equip- ment. We will not be on site for the testing, but we strongly advise that the installer be there. If at any time you have questions about your state's requirements, please feel free to call. NOTE The information and illustrations in this manual are intended only as an aid to understanding the VRCs general installa- tion. It does not cover every possible contingency or circumstance regarding non-standard options or site conditions. If you have a problem, call Pflow at (414) 352- 9000, between 8:30 A.M. and 5:00 RM., CST Monday through Friday. Ask for the Product Support Department and have your serial num- ber ready. Parts - Pflow Industries maintains a complete stock of, or has access to, all replacement com- ponents. We keep detailed records of all equip- ment sold. If something is damaged in shipment, is defective or missing, contact us immediately. Service - Our Product Support Department is available to assist your maintenance personnel with any questions or problems they may have regarding the equipment. Warranty - Our warranty procedures can be found in this manual. Prior authorization must be obtained from Pflow before commencing work of any kind. Feedback - Let us know how we are doing. Each installation manual contains a question- naire. Please fill it out and return it to us. We can't prevent a problem if we are not aware of it. PFLOW INDUSTRIES, INC. 6720 North Teutonia Avenue Milwaukee, Wl 53209 Phone: (414) 352-9000 Fax: (414^352-9002 E-mail: info@pflow.com Website: www.pflow.com 090104-DI D Series SAFETY To ensure your safety and the safety of those around you, it is important that you read, under- stand, and follow ALL the safety precautions rela- tive to a particular task. Safety precautions in this manual are labeled with the alert symbol fol- lowed by the word DANGER, WARNING, or CAUTION. • DANGER When you see this symbol, it means that serious injury or death is likely if the instructions are not followed care- fully. A WARNINQ When you see this symbol, it means that the potential for personal injury is high if directions are not followed carefully. CAUTION When you see this, it means that the potential for damage to the equipment is high if directions are not followed carefully. NOTE This term is used to provide additional information to help clarify instructions. • DANGER HIGH VOLTAGE. Failure to follow prop- er procedures when performing elec- trical installation or service may result in serious injury or death. • DANGER DO NOT ride this equipment, may result in injury or death. ARE NOT ELEVATORS. • DANGER Riding VRCs • DANGER If you can open a gate when the unit is not at that level, or the unit will oper- ate with a gate open, a safety device is not working and could result in seri- ous injury or death. A WARNING DO NOT operate the unit If either the gates or Interlocks are not functioning properly. CAUTION Paint overspray on cylinder rod will damage seals and void warranty. CAUTION DO NOT exceed rated capacity. DO NOT walk or work under a raised platform. 090199-DI Equipment Arrival and Unpacking EQUIPMENT ARRIVAL AND UNPACKING You will need a fork truck capable of lifting approximately 2,000 Ibs. Larger units may require a higher lifting capacity fork truck. To ensure complete shipments, Pflow Industries takes pictures of the unit, contents of the parts crate, and individual boxes. See Figures 1-3. Figure 1 NOTE The material in the boxes, cartons, etc. was loaded complete, in good condition and so delivered to the carrier agent Verify that the number of items on the Bill of Lading agrees with the number of items deliv- ered to you. Check all pieces to determine if damage has occured during transit. The carrier agent is responsible for, and should be notified immediately of, any visible loss or damage that has occurred. If damaged, the shipment must be signed for as such. Where loss or damage appears, call on the carrier agent to inspect the shipment before unloading it and make notation of condition of contents on freight bill. A claim for loss or damage should be presented to the carrier agent without delay, and a complete statement of facts should be in your possession. All hidden damage must be reported directly to the freight carrier within seven days of delivery. Pflow Industries is not responsible for shipping / receiving damage once the equipment has left the factory nor will we file any claims for damage that may occur. If you believe anything is missing, contact our Product Support Department immediately. Failure to notify us may affect completion time of the installation. Our warranty does not cover lost time and/or additional trips for missing or damaged components. All replacement components or labor that may be needed as a result of any damage will require a purchase order and compliance with our RGA procedures. This number should be obtained from Pflow Industries. Figure 2 shows the typical contents of the parts crate. Figure 2 The shipping packet can be found inside the parts crate. This packet contains the owner's manual, installation instructions, general arrangement drawing, a copy of the schematic, and additional information as may be applicable to the installation. An additional copy of the schematic can be found inside the control panel. See Figure 3. • i«r - Figure 3 110802-DI D Series PRE-INSTALLATION CHECKLIST Site conditions can mean the difference between an installation that is smooth and one that is diffi- cult. We have provided a general checklist to help set up your installation. We recommend that the installer, or someone with installation experience, discuss not only these items but all other con- cerns directly with the people on site. A pre-installation visit is always recommended and considered to be included in the responsibili- ties of the mechanical installer. A WARNING Safety should always be first and fore- most in your mind on this or any job. Besides following safe working proce- dures, items required by OSHA may include: a hard hat, safety shoes, safety glasses and t>elt, fire extin- guisher, and other safety equipment. Mechanical Installer Responsibilities • Complete mechanical erection of the equip- ment as sold by Pflow, called out on the gen- eral arrangement (GA) drawing and in accor- dance with all instructions within this installa- tion manual. • Return trip upon completion of the electrical installation for final checkout, adjustments and training. (See Completion Checklist.) • On non-union sites, mounting of all electrical devices. Customer Responsibilities • Unloading and transportation of the equip- ment to the installation area. • Storage (if applicable). If unit is stored indoors or long-term storage is required, con- sult Pflow Industries for storage procedures required to keep warranty in effect. • All necessary site work to prepare for the installation such as pit, floor opening, ade- quate bracing locations, and shaftway open- ings. • Any site/building modifications necessary to get the equipment to the installation area. • Adequate pick point or lifting mechanism capable of lifting the heaviest load. If weight of load is in question, please call Pflow Industries. If you have any questions or concerns, please contact our Product Support Department prior to start of work. Can the equipment pass through all door- ways, hallways, etc.? Can you use the customer's fork truck? Is the truck's capacity sufficient? Are safety meetings required? Are there any work procedure/safety guide- lines particular to the job site? Is welding permitted? Is a "hot permif required? Is a fire watch required? Is there a pick point capable of lifting the nec- essary components? What hours are you allowed to work on site? Who is the authorized site contact? Is this a union or non-union site? Bracing requirements - Will additional materi- als be required? Is temporary power available within 10 ft. of the unit? Do you have a well-lit area to work in? Is the installation area ready (pit complete, floor opening cut and/or finished, etc.)? Are shaftway openings complete? Are there any discrepancies between the site dimensions/application and the Pflow GA drawings? Has this information been provided to Pflow? Will customer doors and/or shaftway open- ings be completed prior to your arrival? Will other trades or in-plant production cause conflict with your proposed work schedule? Special welding requirements if you have special coatings, i.e., epoxy paint, hot galva- nized, etc. 111502-DI IFlow Site VS. General Arrangement SITE VS. GENERAL ARRANGEMENT Comparison Check 1. Check your shipment to make sure that noth- ing is damaged or missing. Missing compo- nents must be reported to Pflow Industries immediately per instructions in the introduc- tion of this manual. 2. The shipping packet found inside the parts crate contains a copy of the general arrange- ment drawing. See Figure 4. 3. Compare the dimensions as called out on the general arrangement drawing to actual site conditions. Report any discrepancies to Rlow immediately. The foitowing are just a few of the dimensions that could be a prob- lem if they do not match: Pit Length Pit Width Pit Depth Is Pit Square? Overhead Clearance Gate Clearance - Level 1 Gate Clearance - Level 2 Are there any protrusions from the floor level or wall that could interfere with either the in- stallation or operation? Floor-to-Floor Clearance - Upper Level Floor Opening - Length Floor Opening - Width Is Floor Opening Square? Is the Floor Opening Properly Aligned Above the Pit? CAUTION Discrepancies between the general arrangement drawing and site condi- tions must be addressed immediately. Contact the Product Support Depart- ment (414) 352-9000 for assistance. »• If Puwviai - am tna. I *»r I WINl '4 THI i_ VEDF PFL-2061 Figure 4 NOTE The model and dimensions shown in Figure 4 are not applicable to your unit This drawing is for illustrative purposes only. 050206-DI D Series TOOLS REQUIRED FOR VRC INSTALLATION The following is a list of tools we feel are neces- sary to install a VRC in a professional and expe- dient manner. This is only a guideline. Individual sites and applications may require additional items as needed. If you have any questions regarding these items, contact Pflow Industries. Welding machine and equipment, (i.e., helmet, gloves, rods, etc.) Cutting torch with tanks Socket set -1/2" drive, sockets to 1-1/8" Hammer drill and bits for 1/4", 3/8", and 1/2" anchors, 4" min. Fire extinguisher Forklift - 2,000# capacity or alternative Chain fall - 2,000# capacity minimum Come-A-Long Cables or hook chains with 1,000# or greater capacity Hack saw, reciprocating saw, or portable band saw Drill and drill bits Extension cords Portable light Sledge hammer Disk grinder Allen wrenches to 3/8" "C" clamps Open or box end wrenches to 1-1/4" Drift punch Chalk line 5/8"-11 N.C.tap Plumb bobs Carpenter's square Grease gun 4' Level 25' Measuring tape SAE 30W non-detergent motor oil Rags 8 101502-Dl IFlow l\/lechanical Installation Instructions EXPLODED VIEWS OF LIFT AFTER INSTALLATION WHAT YOUR LIFT SHOULD LOOK UKE PFL-2445 1. See Figure 9, Page 12 2. See Figure 15, Page 13 3. See Figure 12, Page 12 4. See Figure 15, Page 13 Figure 1 050304-DI D Series INSTALLATION INSTRUCTIONS Unit Placement 1. The load/unload edges of the carriage should be 1" away from the edge of the upper floor level; and if there is a pit, the same dimensions apply (unless othenwise noted on GA). See Figure 2. 7^ PFL-1329 1. 1" Distance (typical) 2. Second Floor 3. Figure 2 To verify this location on the lower level, drop a plumb bob 1" away from the edge and mark that point on the lower floor. Do this for each load/unload side. CAUTION If there are any protrusions (from floor, wall, etc.), they will have to be re- moved. Plumb lines have to be posi- tioned beyond the protrusion or the carriage WILL NOT clear after installa- tion. Floor may have to be extended to get the proper distance from floor to carriage. Mark the center of the opening. See Figure 3. Drop a plumb bob from point A and mark point B. See Figure 4. Drop a plumb bob and mark points C and D. See Figures 5, 6, and 7. Figure 3 T qi 7 T id I B PFL-1332 1. Plumb Line 2. Mark This Point Figure 4 /c 1—r 1. Mark This Point 2. Mark This Point PFL-1323 Figure 5 10 111502-DI l\/lechanical Installation Instructions Locate three (3) marks C, B, and D. See Figure 6. B D \ PFL-1326 Figure 6 7. Snap a chalk line between marks C and D and through mark B. 8. See GA drawing for orientation of carriage. Align corresponding edge of the carriage with line C, B, and D. See Figure 7. NOTE If carriage goes through a floor and clearances are tight, you might want to position the carriage AFTER the columns have been assembled and raised into place. Figure 7 NOTE Your installation may differ from this illus- tration. Columns NOTE In shaftway applications, the column weldment may have to go in before the carriage depending on installation clear- ance available. If so, temporarily brace the column weldment in its approximate position. Then proceed with locating the carnage. 1. Remove the rear panel from the carriage to allow easier access to the columns. See Figure 8. 3. Figure 8 Temporarily brace the carriage or mark its position on the floor before proceeding. When the column weldment is brought into position, it may bump the carriage out of alignment. If your column weldment requires field splic- ing, assemble the tWo halves of the column weldment with the hardware supplied in the splice kit. See Drawing #9678-0007 found in the Options section of this manual. Weld as shown in splice kit instructions. 111502-DI 11 D Series 4. Mount jackscrews and jam nuts onto column weldment. See Figure 9. I PFL-2447 PFL-2447 Figure 9 Set jackscrews so there is about the same amount of screw protruding from each end of the tube for now. The jackscrews will be adjusted later to level the carriage at the upper floor. Attach the UHMW cylinder guide to the lower backside of the carriage using 3/8" bolts, lockwashers, and flat washers. See Figure 10. NOTE The holes are offset toward the bottom. 1. UHMW Cylinder Guide 2. Screw, FHSC 3/8 X 1 1/2 3. Loctite Figure 10 Wheelblocks 1. Install the two upper carriage wheelblocks with the guide rollers facing down. Then install the two lower carriage wheelblocks with the guide rollers facing up. See Figure 11. NOTE The wheelblocks should be temporarily secured to prevent them from falling back out until the carriage is in place. Some- times this is not possible. If you have to raise the upper wheelblock to the top of the carriage and are having difficulty doing this, a rope around the wheelblock may assist in raising the wheelblock to the top of the carriage. 1. Wheelblock 2. Guide Roller PFL-2458 Figure 11 Mounting Duai-Pak Hydraulic Cylinder 1. Identify the top of the Dual-Pak cylinder. This is the end with the supply port and the tapped block welded to the cylinder body. See Figure 12. 1. Tapped Block 2. Supply Port PFL-2069-1 3. Cylinder Body Figure 12 12 050304-DI l\/lechanical Installation Instructions Mount the cylinder. For proper installation, from the front of the lift, the supply port will be on the left side and the tapped block will be on the right side. Make sure this is cor- rect before proceeding. Mount the bottom of the cylinder to the column weldment clevis with a 1" pin. See Figures 12 and 13. NOTE: View is from rear of lift. 1. Cylinder 2. Column Weldment Clevis 3. 1"Pin 4. 1" Flat Washer Figure 13 3. Temporarily tie off the top of the cylinder to the column weldment during column place- ment. Carriage/Column Placement 1. Check the general arrangement drawing for proper orientation and install the car- riage/column accordingly. NOTE The front of the lift is always the side opposite the uprights. See Figure 14. A cantilever carriage can be loaded or unloaded from any of three sides depending on which sides are equipped with railings. Upright Front of Lift 1" Clearance All Sides PFL-1588-1 Figure 14 2. Slide the column weldment with wheelblocks up to the carriage. Temporarily brace the col- umn weldment while mounting the wheel- blocks to the carriage. See Figure 15. 3. Mount the wheelblocks to the carriage upright using 5/8" x 1 1/4" HHC screws with washers and lockwashers. See Figure 15. PFL-2449 1. Wheelblock (all 4 are identical) 2. 5/8" X 1 1/4" HHC Screw w/Washer & Lockwasher Figure 15 050304-DI 13 D Series Checking Alignment CAUTION Rechecking the alignment is critical. Incorrect alignment will result in prob- lems during operation and damage to the equipment. 1. Plumb column in both directions. See Figure 16. Figure 16 2. Check and compare any applicable dimen- sions on the general arrangement drawing to actual site dimensions. 3. Maintain a minimum of 1/16" clearance between guide roller and closed side of col- umn. Add or remove shim if necessary. See Figure 17. 1. Minimum 1/16" Gap 2. Shim Plate Figure 17 Mounting the Cylinder Top Pin 1. Mount top of cylinder to carriage clevis with 1"pin. See Figure 18. Figure 18 Anti-Twist Kit 1. Mount UHMW (slide) block to tapped block on cylinder with 5/16x2 1/2" long bolts, washers and lockwashers. See Figure 19. 2. Check to make sure UHMW block is not binding on guide angle. 3. Make sure that the UHMW block is not com- ing off the bottom of the guide angle. There should be approximately 3" of guide angle visible below the block. See Figure 19. NOTE UHI\/IW (slide) block can be turned 180 degrees lor better fit 1. UHMW (S ide) Block PFL-2070 Figure 19 14 050304-DI Mechanical Installation Instructions Anchoring and Bracing NOTE The following illustrations are for refer- ence only. Site conditions may require a different alternative to the ones we sug- gest Side-to-side and front-to-back bracing of the unit and bracing at the upper floor level are required. Seismic requirements will be different, and a sep- arate drawing is usually provided in the shipping packet. Bracing of the unit and enclosures is the responsibility of the installer. It is the customer's responsibility to make sure that the site conditions have a structure of ade- quate strength to brace to, as indicated on the GA drawing, to withstand the forces. For a two-level unit, Pflow will supply: (2) 10' lengths of 4" channel (unpainted) (2) 4-hole pads (unpainted) (1) 10' length of 1-1/2" x 1-1/2" x 3/16" angle per gate (unpainted) (2) Cans of spray paint Each additional level will be supplied with the fol- lowing: (1) 10' length of channel (1) 10' length of angle per gate (2) 4-hole pads We do not supply bolts nor guarantee that the above material will be sufficient for the applica- tion. It is the installer's responsibility to check the information included in the shipping packet prior to commencing work. Specific bracing instruc- tions may be provided. 1. Make sure the carriage is level on the floor. Recheck column spacing and wheelblock clearance. If everything checks out, anchor the base plates to the floor using 3/8" anchors. (Depth of holes should always be deeper than anchor bolts.) See Page 17 for bracing suggestions. 1. Wide Flange Columns PFL-2450 Figure 20 Any bracing across the back of the columns must be spaced out a minimum of 3/4". Small chan- nels may be supplied in the parts crate or use alternate bracing. See Figure 21. PFL-2456 Figure 21 050304-DI 15 D Series Guidelines for Anchoring Welding to a Curb Angle (Figure 22) PFL-1231 Figure 22 Using a Tie Plate (Figure 23) • tJ-. • • • *' 0* f • tJ-. • • • *' 0* / PFL-1235 Figure 23 Anchoring to Wooden Floors (Figures 24, 25, and 26.) 1. Through Bolting PFL-1238 Figure 24 1. Preferred PFL-1241 Figure 25 1. Poor I i I ^ 1 I PFL-1239 Figure 26 16 Anchoring to Block Walls (Figures 27 and 28) i * 1 •f 1 1. Base Plate - Correct PFL-1240 1. Base Plate - Correct PFL-1240 Figure 27 - \ \ • k 1. Wrong PFL-1227 Figure 28 Anchoring Base Plate to Solid Floor (Figure 29) . oJLo PFL-1232 1. Right 2. Wrong PFL-1234 Figure 29 2. The following "Guidelines for Bracing" show how to attach bracing to the building. Proceed with the final bracing. Tack bracing into position. 111502-DI Mechanical Installation Instructions Guidelines for Bracing IN A CORNER PFL-2077 fc 1 PFL-2452 Figure 30 ALONGSIDE A MEZZANINE w/ROLL-OFF PFL-2451 # Ji \ PFL-2453 THROUGH A FLOOR OR (DOTTED) - THROUGH A CUTOUT OR OVERSIZED HOLE PFL-2075 PFL-2455 Figure 32 TO A MEZZANINE WITH A DROP LEG PFL-2073 Figure 33 Figure 31 050304-DI 17 D Series Final Steps to Complete installation 1. Recheck column spacing at the bottom, middle, and top and wheelblock clear- ance. Proceed with the installation of the gates and interlocks, enclosures, and additional options as required. See the OPTIONS sec- tion in the back of this manual for installation instructions. 2. Final weld header on each column. A quali- fied electrician should, if possible, temporarily wire the motor to allow operation of the lift and to check for smooth operation. Final weld all bracing. Recheck spacing after weld- ing. 3. Remount the rear panel to the carriage. CAUTION DO NOT WORK UNDER THE CAR- RIAGE UNLESS IT IS PROPERLY AND SAFELY SUPPORTED. 7. Complete the Installation Completion Checklist. Attach the UHMW pads to the underside of the carriage at the four corners. If car- riage is in a pit, it may be necessary to shim under the UHMW pads to level the carriage with the floor. See Figure 34. Figure 34 5. Using jackscrews, level the carriage at the upper floor level. Tighten the jam nuts when finished. 18 111502-DI Mechanical Installation Instructions INSTALLATION COMPLETION CHECKLIST Please make sure all of the following steps are complete: The VRC is braced from front to back and from side to side. The gates and enclosures are braced. Touch up all welds, marks, scrapes, etc. with paint. Route hoses to prevent interference during travel. Check fittings and hoses for leakage. Make sure that all electrical connections are properly made. Check that the unit stops level at each floor. Is there excessive noise during travel? Does the carriage "rock" during travel? Do a full load test. _ Safety Check #1 - You should not be able to open a gate when the unit is not present. You should not be able to operate the unit with a gate open. Did you check each level for the above items? Are there any unsafe conditions that exist? If so, please contact Rlow Industries immediately and report them. Post all operational signs. Remove all debris. Instruct the customer on the proper opera- tion. Instruct the user on proper loading. Instruct the customer on procedures if there is a problem. Complete the Installation Questionnaire and Acceptance Certification. Return both to Pflow Industries. 101502-Dl 19 D Series (THIS PAGE INTENTIONALLY LEFT BLANK) 20 101502-Dl Hydraulic Installation Instructions HYDRAULIC SYSTEM INSTALLA- TION AND TROUBLESHOOTING Installation of the Hydraulic Pump and Motor Assembly CAUTION Do not power up the pump motor until all push button stations, gate Inter- locks and all hydraulic hoses are con- nected. Never override any electrical component or manually operate the motor starter to run the lift. If you experience problems, call Pflow Industries Product Support Department for assistance. Install the hydraulic pump and motor on a level, static, and solid foundation and at the recom- mended floor level listed on the GA drawing that applies to this installation. Install in a location that is easily accessible. Keep in mind that service and inspection will be an important component to the life of the hydraulic system. Place in a position that the oil breather cap, man- ifold block, pressure gauge, pressure switch and oil filter are visible and accessible. Install in a location that is and will remain clean. Do not install in a pit or in any area that will restrict quality ventilation. The ambient tempera- ture of the hydraulic pump's location may have a great influence on its operation and on the life of the hydraulic system. Condensation is a major problem to any hydraulic system. Avoid hot spots. CAUTION Keep the area clean at all times, even during Installation. The word "contamination" cannot be stressed enough. Before connecting any fitting or hose, be sure it is clean. There are plugs/caps in every open port, fitting, and hose end for a good rea- son: They are to keep out contamination! A small, almost undetectable, amount of joint compound, dirt, lint, paint, or any other conta- minant can cause problems In the hydraulic system. Those problems can be very difficult to troubleshoot on a new system, causing wasted and lost time. Figure 1 *The line from the pump to the cylinders should be attached after lift installation is complete. *NOTE See Installation of Hoses and Fittings, Page 22. Hose Nomenclature: • WP Working Pressure: Pressure at which a given hose may be operated safely. • Test Pressure: The pressure that a hose is guaranteed to withstand. • Burst Pressure: The pressure at which the hose is rendered useless for use. • Date Code: Date of manufacture 101502-Dl 21 D Series Installation of Hoses and Fittings • Keep the shipping protection (caps/plugs) installed in the hose fitting ends until you are ready to connect the hoses. Cleanliness is the basis of a properly operating hydraulic system. • Clean the hose ends and the mating connec- tion carefully and thoroughly before connect- ing. • The line from the pump to the cylinders should be attached after lift installation is complete. • Hoses should have adequate slack to allow movement when pressure is applied. • Never pull any hose taut. • Do not twist or place hoses in sharp bends in your hydraulic layout. • Be sure all O-rings are in place. • Do not over-torque the O-ring face seal fit- tings. • O-ring face seal fittings are sensitive to over- and under-torque. Torque to proper specifica- ttons (i.e., for 3/8" fittings 30 ft.-lb.; for 1/2" fit- tings 40 ft.-lb.). • The torque method of assembly is strongly recommended, if torque wrenches are not available, an alternate method of assembly is the Flats From Wrench Resistance (F.F.W.R.) method. Wrench tighten the nut onto the fit- ting body until wrench resistance is reached. Tighten one-half to three-quarter turns to seat the O-ring. • Do not use Teflon tape or sealant on the ends of fittings with O-rings. • Install the velocity fuse into the supply port of the cylinder. This is an SAE O-ring port. Velocity Fuse • The velocity fuse is a hydraulic safety device and is not to be tampered with. The veloci- ty fuse GPM (gallon-per-minute) closing set- ting is carefully calculated for your lift. If it requires replacement, it is very important that you contact Pflow Industries with the lift serial number to ensure that a correct velocity fuse is supplied. • The velocity fuse is inscribed with an arrow. The arrow must point away from the cylinder. The velocity fuse is a hydraulic fluid shut-off. In the event a hose breaks or if a severe surge in hydraulic velocity occurs, the out- rush flow of hydraulic fluid is stopped. The velocity fuse remains closed when the pres- sure exceeds the closing pressure (GPM) and remains closed until the pressure drops below the closing pressure. • DANGER Never attempt to remove the velocity fuse or any hydraulic fittings or hoses if the velocity fuse is in the closed position. The hydraulic fluid is under high pressure when the velocity fuse is in the dosed position and can cause serious injury if released. Always open the manual-lowering vaive to release the pressure before woridng on the hydraulic system; it may be under pressure. Replace the problem hose, close the manual down valve, and depress the UP Initton to equalize the pressure on the velocity fuse and the cylinder. • DANGER Hydraulic oil under pressure is extremely dangerous. NOTE IMPORTANT! The arrow on the velocity fuse MUST point away from the cylinder 1 J CONTROLLED CLOSING FLOW PFL-2369 Figure 2 22 101502-Dl Hydraulic Installation Instructions Safety • DANGER Hydraulic oil under pressure is extremely dangerous. Never loosen any hydraulic fitting or hydraulic control component when the hydraulic unit is under pressure. Never attempt to loosen or remove any compo- nent of the hydraulic system when the carriage platform is raised from the ground; it will be under pressure. Never step under a raised carriage. If the lift carriage cannot be lowered by gravity, secure the carriage at its stuck position before attempting to walk on or under the carriage. After the carriage is secured, open the manual- lowering valve to release the pressure; the hydraulic system may be under pressure. At Startup At startup, be sure there is oil in the hydraulic tank and that the motor is operating in the correct rotation. If the motor is not operating in the cor- rect rotation, stop the motor immediately. Have a qualified electrician inspect and correct the wiring of the motor. Run the lift up. This is not a one-person opera- tion. Pay very close attention to the pressure gauge (optional on some units). Be prepared to stop the lift if there are any indications of leaks, binding, or overtravel. Take your time; doing things correctly during initial startup will reduce your troubleshooting time if any problem should exist. IF YOU EXPERIENCE A PROBLEM, DO NOT START ADJUSTING THE PRESSURE SWITCH OR PRESSURE RELIEF VALVE. Do the following troubleshooting checklist items first. Call Pflow Industries Product Support Department for assistance. Check for binding of the carriage, rollers, wheels, or other obstructions: • Are the beams plumb, true, and square? • Are the cylinder rods moving smoothly? Check for less obvious causes: • Is there paint on the cylinder piston rod? • Are the hydraulic hoses connected correctly? • Is the velocity fuse in the correct position (arrow pointing away from cylinder)? • Are there leaks at the joint connections? • On the hydraulic fittings that have O-rings, are the O-rings present? • O-ring face seal fittings are sensitive to over- and under-torque. Refer to torque spec on page 22. • Is there contamination in the oil? • Is the correct voltage at the hydraulic mani- fold solenoid? • Is the correct voltage at the motor? • Is the manual down valve open or partially open? For proper operation, the manual down valve needs to be completely closed. 101502-Dl 23 D Series CVJ PFL-2371 24 Figure 3 101502-Dl now Hydraulic Installation Instructions Adjusting the Pressure Switch Reference Page 24, Figure 3, Item 4 • The pressure switch is preset to operating pressure at the hydraulic unit manufacturing facility during their setup and test; therefore, it should not be necessary to adjust the pres- sure. • Adjustment procedures will vary for each unique hydraulic unit. As a rule-of-thumb, the pressure switch setting will be lower than the relief valve setting. • Adjusting (increasing pressure) above the established factory setting for your hydraulic unit to increase the lifting capacity can cause damage to the hydraulic unit and cylinders. Increasing the pressure above the estab- lished settings infringes on the safety factors established for the lift and hydraulic compo- nents. • Never exceed the factory pressure switch settings. Contact the factory with any questions about pressure settings and lift- ing capacity. • Adjusting (increasing pressure) above the established factory setting for your hydraulic unit will not increase the lifting speed. SET PRESSURE TO FACTORY SETTINGS. DO NOT EXCEED FACTORY SETTINGS WITHOUT FACTORY AUTHORIZATION. 1. Remove DIN adaptor. PFL-2132 2. Remove small brass screw. 3. Using 1/8' Allen wrench adjust clockwise to Increase set point/counter- clockwise to decrease set point. PFL-2133 Two wires connect to terminals 1 and 2 inside. PFL-2134 Figure 4 Adjusting the Pressure Relief Valve Reference Page 24, Figure 3, Item 5 • The relief valve is preset to operating pres- sure relief at the hydraulic unit manufacturing facility during their setup and test; therefore, it should not be necessary to adjust the relief (bypass) pressure setting. • Adjustment procedures will vary for each unique hydraulic unit. As a rule-of-thumb, the relief valve setting is higher than the pressure switch setting. • Pressure relief valve adjustment requires the loosening of the locknut before setting the relief (bypass) pressure setting. Check Valve Reference Page 24, Figure 3, Item 7 • There is no adjustment for the check valve. The check valve stops the reverse flow of fluid. The check valve is normally spring- loaded; and, if for some reason it is not func- tioning, a good cleaning will generally place it back in operating condition. Replace it if a cleaning does not stop the reverse flow of fluid. Fluid can also return to the tank if the manual lowering valve is not properly seated. Flow Control Valve Reference Page 24, Figure 3, Item 6 • The flow control valve is adjustable. It is fac- tory set and should not be adjusted to increase the lowering speed of the lift. The flow is carefully calculated for safe lowering speed of the carriage platform. The flow rate is not to be changed for any reason without the approval of Pflow Industries. It is a safety feature that is not to be compromised. Fill Cap/Breather Reference Page 24, Figure 3, Item 11 • The fill cap/breather allows air movement between atmosphere and the reservoir, filters air, and can be opened to add hydraulic fluid. 101502-Dl 25 D Series Manual Lowering Valve Reference Page 24, Figure 3, Item 2 • The manual-lowering valve is to be used to lower the carriage platform or to relieve pres- sure from the system in an emergency when the electric down solenoid valve is not func- tioning. The manual-lowering valve is at the top of the down solenoid and can open and close the down valve seat by pulling up on the knob. To prevent the fluid from flowing back to the tank during normal operation, be sure that the valve is completely closed. A valve that is not completely closed can cause challenging troubleshooting problems such as the lift not being able to lift its rated capacity. ^WARNING Make sure that NO one is present in the enclosed area beneath the lift when oper- ating this valve. Pull knob up to manually lower lift. FOR EMERGENCY USE ONLY Figure 5 Hydraulic Oil Filter Reference Page 24, Figure 3, Item 10 • The hydraulic oil filter should be changed at regular intervals. The filter element must not be less than 10 micron. Pflow Industries stocks replacement filters. Hydraulic Accumulator - (Optional Equipment) Reference Page 24, Figure 3, Item 8 • The hydraulic accumulator functions as a shock absorber 750 psi. Sight Gauge Reference Page 24, Figure 3, Item 12 • The sight gauge is a visual oil level indicator. It may not indicate full due to the size of the tank and the hydraulic oil requirement for each lift. 26 Down Solenoid Valve Reference Page 24, Figure 3, Items 2 and 3 • The down solenoid valve, sometimes referred to as a "dump valve," is an electrical device consisting of a coil and plunger with manual lowering. The plunger is the part inside the coil that moves when energized with electrici- ty. The plunger, in its neutral state, closes the hydraulic circuit to the hydraulic cylinders placing the cylinders in a hold position and is the only device holding the hydraulic fluid in the cylinders except for the velocity fuse. When energized, the plunger releases the hydraulic fluid allowing the cylinders to descend and the fluid to return to the tank. A down contact button, generally located in a push button station, when activated, releases (opens) the down plunger. • It is very important to know the operating volt- age of the hydraulic pump motor and the hydraulic down solenoid valve. The pump motor may range from 115 volts AC to 575 volts AC, while the hydraulic solenoid may be 24 volts AC to 115 volts AC. Never use elec- trical current lesser or greater than its rated capacity. • Protect the solenoid from excessive heat, atmospheric contaminants, and all liquid sprays. Solenoid Valve Troubleshooting (Things to check for) • Dirty oil will clog the fluid passageways and may contain varnish or fine particles that will not allow the plunger or check valve to seat properly and allow fluid to pass. • Operating pressure is too high and does not allow the solenoid to lift the plunger to seat the valve. • Check for proper operating voltage. It will be 24 volt or 115 volt. Low voltage, excess volt- age, or voltage spikes will cause problems and, ultimately, failure of the coil. Solenoid coils are commonly rated for 85 percent of operating voltage. Measure the voltage at the solenoid with a voltmeter. Keep in mind that utility inlet line voltage can drop during peak loads, and malfunctions can be expected when this occurs. 101502-Dl IFlow Hydraulic Installation Instructions Solenoid Valve Troubleshooting (Cont'd) • Check for a broken lead, loose connection, or burnt coil. Test for potential with a VOM meter. • Check for circuit sources outside the solenoid valve. Use your wiring schematic to trace back to in-line electrical components that feed current to the solenoid. Diagnosing Pump Unit Problems • Check the rotation direction of the pump motor. Bump motor for approximately 30 sec- onds. If lift does not go up, swap two motor leads to change motor direction (i.e., take Tl and swap it to T2, take T2 and swap it to Tl). • Check the pressure relief valve for proper set- ting. • Pressure relief setting too low can cause the hydraulic oil to go in the bypass. • Pressure switch setting too high can cause great damage to the total hydraulic system as well as the lift. • Any normally closed component in the mani- fold block that is inadvertently held open may be a source of trouble in the hydraulic sys- tem. • Check the down solenoid valve, manual-low- ering valve, and check valve. • Check for stuck parts such as the check valve, pressure relief valve, and solenoid valve. Check for excessive wear and worn O- rings. • Check for foaming (air bubbles or cream color) of the oil. Air or water may be in the oil. • Air may be created in the system by loose or improperly connected fittings. • Check for air leaks at the manifold by squirt- ing oil from an oilcan at all the control fittings and at the manifold base. Check the oil level with the lifting carriage platform at its lowest level. Contaminants such as lint, paint, gum, sludge, and dirt can easily clog the filtering system and cause problems that are difficult to isolate in the manifold block components. Keep the area around the hydraulic unit clean. Keep the oil, oil filter, and air breather filter clean. NOTE Contamination is a major cause of trouble for a hydraulic system. It is difficult to see, but it causes the most failures. Water may enter the system through conden- sation or by wash down of equipment. 101501-Dl 27 D Series (THIS PAGE INTENTIONALLY LEFT BLANK) 28 101502-Dl D Series VRC Installation Instructions 64 IWIV 090199-DI fTIWlW 29 INDUSTRIAL WASTEWATER DISCHARGE PERMIT , ,^ , SCREENING SURVEY Business Name O^P^ f^^X-^ kHJlXfclbUmfUhfi Street Address OXOO e£»rA. Q€L, MA^ 9^- zJ((^^M> (A ^ZPO<^ Email Address | fOhQflpy\^ I^CCS j^-CO^^ > PLEASE CHECK HERE IF YOUR BUSINESS IS EXEMPT: (ON REVERSE SIDE CHECK TYPE OF BUSINESS) Check all below that are present at your facility: Acid Cleaning Assembly Automotive Repair Battery Manufacturing Biofuel Manufacturing Biotech Laboratory Bulk Chemical Storage Car Wash Chemical Manufacturing Chemical Purification Dry Cleaning Electrical Component Manufacturing Fertilizer Manufacturing Film / X-ray Processing Food Processing Glass Manufacturing Industrial Laundry Ink Manufacturing Laboratory Machining/Milling Manufacturing Membrane Manufacturing (i.e. water filter membranes) Metal Casting / Fomning Metal Fabrication Metal Finishing Electroplating Electroless plating Anodizing Coating (i.e. phosphating) Chemical Etching / Milling Printed Circuit Board Manufacturing Metal Povwiers Forming Nutritional Supplement/ Vitamin Manufacturing Painting / Finishing Paint Manufacturing Personal Care Products Manufacturing Pesticide Manufacturing / Packaging Pharmaceutical Manufacturing (including precursors) Porcelain Enameling Power Generation Print Shop Research and Development Rubber Manufacturing Semiconductor Manufacturing Soap / Detergent Manufacturing Waste Treatment / Storage SIC Code(s) (if known): Brief description of business activities (Production / Manufacturing Operations):. Description of operations generating wastewater (discharged to sewer, hauled or evaporated): Estimated volume of industrial wastewater to be discharged (gal / day): List hazardous wastes generated (type/volume): Date operation began/or will begin at this location: / Have you applied for a Wastewater Discharge Perniit from the Encina Wastewater Authority? I Yes Site Contact, Signature, No If yes, when: ^Title Phone No. ENCINA WASTEWATER AUTHORITY, 6200 Avenida Encinas Carlsbad, CA 92011 (760)438-3941 FAX: (760)476-9852 SAN DIEGO REGIONAL HAZARDOUS MATERIALS QUESTIONNAIRE OFFICE USE ONLY UPFP# HV# BP DATE I I Business Contact Telephone # ( ) Project Address ^ State ZioCode _ APN# Mailing Address City State ZIpCode Plan File# Project Contact Telephone # The following questions represent the fecllKy's actlvKles, NOT the specific project description PART I: FiRE DEPARTMENT - IjAZARDO^S lljiATEItiALS DiVISION: OCCUPAN9Y CLASSIFiCATION: Indicate by circling the item, whether your business will use, process, or store any of the following hazardous materials. If any of the items are circled, applicant must contact the Fi jurisdiction prior to plan submittal 1. Explosive or Blasting Agents 2. Compressed Gases 3. Flammable/Combustible Liquids 4. Flammable Solids Fire Protection Agency with 5. Organic Peroxides 6. Oxidizers 7. Pyrophorics 8. Unstable Reactives 9. Water Reactives 10. Cryogenics 11. Highly Toxic or Toxic Materials 12. Radioactives 13. Corrosives Other Health Hazards None of These. PART 11: SAN DiEGO COUNTY DEPARTMENT OF ENViRONMENTAL HEALTt^ - HA^DOUS MATERIALS DIVISIONS (HMD): If the answer to any of the questions is yes, applicant must contact the County of San Diego Hazardous Materials Division, 1255 Imperial Avenue, 3 floor, San Diego, CA r Call (619) 338-2222 priorto the issuance of a building pennit. FEES ARE REQUIRED. 192101. Expected Date of Occupancy:. / 1. 2. 3. 4. 5. 6. YES • • • • • • NO Is your business listed on the reverse side of this fonn? (check all that apply). Will your business dispose of Hazardous Substances or Medical Waste in any amount? Will your business store or handle Hazardous Substances in quantities equal to or greater than 55 gallons, 500 pounds, 200 cubic feet, or carcinogens/reproductive toxins in any quantity? Will your business use an existing or install an underground storage tank? Will your business store or handle Regulated Substances (CalARP)? Will your business use or install a Hazardous Waste Tank System (Title 22, Article 10)? • CalARP Exempt / Date Initials • CalARP Required I Date Initials • CalARP Complete I Date Initials PART Hi: SAN DIEGO COUNTY AIR POLLUTION CONTROL DISTRICT: If the answer to any of the questions below is yes. applicant must contact the Air Pollution Control District (APCD), 10124 Okj Grove Road, San Oiego, CA 92131-1649, telephone (858) 586-2600 prior to the issuance of a buikling or demolition permit. Note: if the answer to questions 3 or 4 is yes, applicant must also submit an asbestos notificatton fonn to the APCD at least 10 working days prior to commencing demolition or renovation, except demolition or renovation of residential structures of four units or less. Contact the APCD fbr more information. Will the subject fecility or construction activities include operations or equipment that emit or are capable of emitting an air contaminant? (See the APCD factsheet at httD://www.sdaDcd.orQ/info/facts/Dermits.Ddf. and the list of typical equipment requiring an APCD pennit on the reverse skle of this from. Contact APCD if you have any questions). (ANSWER ONLY IF QUESTION 11S YES) Will the subject facility be located within 1,000 feet ofthe outer boundary of a school (K through 12)? (Public and private schools may be found after search of the California School Directory at httD://www.cde.ca.Qov/re/sd/: or contact the appropriate school district). Will there be renovation that involves handling of any friable asbestos materials, or disturising any material that contains non-friable asbestos? Will there be demolition involving the removal of a load supporting structural member? YES NO 1. • • 2. • • 3. • 4. • Briefly describe business activities: / •f^JSSDfS^ Briefly de r describe proposed project: declare under penalty of perjury that to* the best of my knowledg^n^^llef the responses made herein are true and correct Name of owner or Authorized Agent Signature of Owner or Authorized Agent Date FOR OFFICIAL USE ONLY: FIRE DEPARTMENT OCCUPANCY CLASSIFICATION:. BY:_ DATE: EXEMPT OR NO FURTHER INFORMATION REQUIRED RELEASED FOR BUILDING PERMIT BUT NOT FOR OCCUPANCY RELEASED FOR OCCUPANCY COUNTY-HMD APCD COUNTY-HMD APCD COUNTY-HMD APCD HM-9171 (04/07) County of San Diego - DEH - Hazardous Materials Division '^5 s 2 i Is) §S8 m ^ ^