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2101 COSTA DEL MAR RD; ; CB030590; Permit
04-25-2003 City of Carlsbad 1635 Faraday Av Carlsbad, CA 92008 Commercial/Industrial Permit Permit No CB030590 Building Inspection Request Line (760) 602-2725 Job Address Permit Type Parcel No Valuation Occupancy Group Project Title Applicant TOM MCCABE 1909 STATE STREET 92101 619-233-8740 2101 COSTA DEL MAR RD CBAD Tl Sub Type 2152101800 Lot# $110,430 00 Construction Type Reference # LA COSTA RESORT&SPA 3681 SF LOCKER ROOM REMODEL PHASE 2 COMM 0 NEW Status ISSUED Applied 02/28/2003 Entered By SB Plan Approved 04/24/2003 Issued 04/25/2003 Inspect Area Plan Check* Owner K S L LA COSTA RESORT COR&07 04/25/03 50-905 AVENIDA BERMUDA LA QUINTA CA 92253 0002 01 CGP 02 966=13 Building Permit Add'l Building Permit Fee Plan Check Add'l Plan Check Fee Plan Check Discount Strong Motion Fee Park Fee LFM Fee Bridge Fee BTD #2 Fee BTD #3 Fee Renewal Fee Add'l Renewal Fee Other Building Fee Pot Water Con Fee Meter Size Add'l Pot Water Con Fee Reel Water Con Fee $580 44 Meter Size $0 00 Add'l Reel Water Con Fee $377 29 Meter Fee $0 00 SDCWA Fee $0 00 CFD Payoff Fee $2319 PFF $0 00 PFF (CFD Fund) $0 00 License Tax SO 00 License Tax (CFD Fund) $0 00 Traffic Impact Fee $0 00 Traffic Impact (CFD Fund) $0 00 PLUMBING TOTAL $0 00 ELECTRICAL TOTAL SO 00 MECHANICAL TOTAL $0 00 Master Drainage Fee Sewer Fee SO 00 Redev Parking Fee SO 00 Additional Fees TOTAL PERMIT FEES $000 $000 $000 $000 $000 $000 $000 $000 $000 $000 $19500 $11000 $5750 $000 $000 $000 $000 $1,34342 Total Fees $1,343 42 Total Payments To Date $377 29 Balance Due $96613 APPROVAL not 10-1 CLEARANCE. PERMIT APPLICATION CITY OF CARLSBAD BUILDING DEPARTMENT 1635 Faraday Ave , Carlsbad, CA 92008 2.\tA KAfegP. FOR OFFICE USE ONLY PLAN CHECK NO' EST VAL HO o Plan Ck Deposit Validated By ^77 P> Date 2"Z8 -o3 7 7-Z? LA 37?<=2<? Business Name (at this address) egal Description 2l(g-t2.2>-OS. OM.OS Lot No Subdivision Name/Number Unit No Phase No Total # of units Assessor's Parcel #Existing Use Proposed Use Description of Work -zr / O } _^r SQ FT /O^toO/*-^ A>c,<£e-/"~ /<oo/^\_W«PIl|tre6S^ ,«; • .; I DM *of Address CityffibApiiafijpo^^ # of Bedrooms CA of Bathrooms State/Zip Telephone tt Fax # Name City State/Zip Telephone tt Name Address City State/Zip Telephone tt (Sec 7031 5 Business and Professions Code Any City or County which requires a permit to construct alter, improve, demolish or repair any structure, prior to its issuance, also requires the applicant for such permit to file a signed statement that he is licensed pursuant to the provisions of the Contractor's License Law [Chapter 9, commending with Section 7000 of Division 3 of the Business and Professions Code! or that he is exempt therefrom, and the basis for the alleged exemption Any violation of Section 7031 5 by any applicant for a permit subjects the applicant to a civil penalty of not more than five hundred dollars l$5001) Name State License # Address License Class City State/Zip City Business License # Telephone tt Designer Name State License # Address City State/Zip Telephone >..,, Workers' Compensation Declaration I hereby affirm under penalty of perjury one of the following declarations O I have and will maintain a certificate of consent to self insure for workers compensation as provided by Section 3700 of the Labor Code for the performance of the work for which this permit is issued f~1 I have and will maintain workers' compensation, as required by Section 3700 of the Labor Code for the performance of the work for which this permit is issued My worker s compensation insurance carrier and policy number are Insurance Company _ Policy No _ Expiration Date _ (THIS SECTION NEED NOT BE COMPLETED IF THE PERMIT IS FOR ONE HUNDRED DOLLARS [$100] OR LESS) CD CERTIFICATE OF EXEMPTION I certify that in the performance of the work for which this permit is issued, I shall not employ any person in any manner so as to become subject to the Workers' Compensation Laws of California WARNING Failure to secure workers' compensation coverage Is unlawful, and shall subject an employer to criminal penalties and civil fines up to one hundred thousand dollars ($100,000), in addition to the cost of compensation, damages as provided for in Section 3706 of the Labor code interest and attorney s fees SIGNATURE _ DATE _ I hereby affirm that I am exempt from the Contractor's License Law for the following reason [~l I, as owner of the property or my employees with wages as their sole compensation, will do the work and the structure is not intended or offered for sale (Sec 7044, Business and Professions Code The Contractor's License Law does not apply to an owner of property who builds or improves thereon, and who does such work himself or through his own employees, provided that such improvements are not intended or offered for sale If, however, the building or improvement is sold within one year of completion, the owner-builder will have the burden of proving that he did not build or improve for the purpose of sale) ft I, as owner of the property, am exclusively contracting with licensed contractors to construct the project (Sec 7044, Business and Professions Code The Contractor s License Law does not apply to an owner of property who builds or improves thereon and contracts for such projects with contractor(s) licensed pursuant to the Contractor's License Law) |~1 | am exempt under Section _ Business and Professions Code for this reason 1 I personally plan to provide the major labor and materials for construction of the proposed property improvement O YES I~|NO 2 I (have / have not) signed an application for a building permit for the proposed work 3 I have contracted with the following person (firm) to provide the proposed construction (include name / address / phone number / contractors license number) 4 I plan to provide portions of the work, but I have hired the following person to coordinate, supervise and provide the major work (include name / address / phone number / contractors license number) _ _ ____ . - 5 I will provide some of the work but I have contracted (hired) the following persons to provide the work indicated (include name / address / phone number / type of work) PROPERTY OWNER SIGNATUR Is the applicant or future building occupant required to submit a business plan, acutely hazardous materials registration form or risk management and prevention program under Sections 25505 25533 or 25534 of the Presley-Tanner Hazardous Substance Account Act? D YES • NO Is the applicant or future building occupant required to obtain a permit from the air pollution control district or air quality management district' Q yES • NO Is the facility to be constructed within 1,000 feet of the outer boundary of a school site? Q YES • NO IF ANY OF THE ANSWERS ARE YES A FINAL CERTIFICATE OF OCCUPANCY MAY NOT BE ISSUED UNLESS THE APPLICANT HAS MET OR IS MEETING THE REQUIREMENTS OF THE OFFICE OF EMERGENCY SERVICES AND THE AIR POLLUTION CONTROL DISTRICT I hereby affirm that there is a construction lending agency for the performance of the work for which this permit is issued (Sec 3097(i) Civil Code) LENDER'S NAME LENDER S ADDRESS _ _ Ss^IMRftW*^^ '" ' " - "iV ';'" I certify that I have read the application and state that the above information is correct and that the information on the plans is accurate I agree to comply with all City ordinances and State laws relating to build.ng construction I hereby authorize representatives of the Citf of Carlsbad »•"'"•*"•*" l^ti^Hm.^ Dooertv for inspection purposes I ALSO AGREE TO SAVE, INDEMNIFY AND KEEP HARMLESS THE CITY OF CARLSBAD AGAINST ALL LIABILITIES JUDGMENTS. COSTS AND EXPENSES WHICH MAY IN ANY WAY ACCRUE AGAINST SAID CITY IN CONSEQUENCE OF THE GRANT.NG OF THIS PERMIT OSHA An OSHA permit is required for excavations over 5'0" deep and demolition or construction of structures over 3 stories in height EXPIRATION Every permit issued by the building Official under the provisions of this Code shall expire by limitation and become null and void if the building or work authonzed by such permit is not commenced within 180 days from the date of such permit or il the building or work authorized by such permit is suspended or abandoned at any time after the work is commencedjor aj>enog>of IfiO days (Section 106 4 4 Uniform Building Code) s APPLICANT'S SIGNATURE File YELLOW Applicant PINK Finance Ntt ol Carlsbad Final Building Inspection Dept Building Engineering Planning CMWD Plan Check # Permit # Project Name Address Contact Person Sewer Dist Inspected^ By ^~t - - Inspected Bv Inspected By CB030590 LA COSTA RESORT&SPA 3681 SF LOCKER ROOM REMODEL PHASE 2 2101 COSTA DEL MAR RD ROLAND Phone 7609659001 LC Water Dist CA /7 Date / / / fe-^Zfa ; Inspected £/r2//) U Date Inspected Date Inspected St Lite (Fire, Date Permit Type Sub Type Lot 0 ~S Approved Approved Approved 10/17/2003 Tl COMM ••- % Disapproved Disapproved Disapproved Comments City of Carlsbad Bldg Inspection Request For 10/28/2003 Permit* CB030590 Title LA COSTA RESORT&SPA 3681 SF Description LOCKER ROOM REMODEL PHASE 2 Inspector Assignment PD Sub Type COMM 2101 COSTA DEL MAR RD Lot 0 Type Tl Job Address Suite Location APPLICANT TOM MCCABE Owner K S L LA COSTA RESORT CORP Remarks Phone 7609659001 Inspector Total Time Requested By ROLAND Entered By CHRISTINE CD Description 19 Final Structural 29 Final Plumbing 39 Final Electrical 49 Final Mechanical Act „ Comment CV020692 PCR02289 ISSUED PCR03017 ISSUED PCR03059 ISSUED PCR03073 ISSUED Associated PCRs/CVs CLOSED H-MOLD AND ILLEGAL CONST (ROOF, LA COSTA RESORT/MOVED WALLS &, REVISE LIGHT ING @ CLUBHOUSE FITNESS LA COSTA RESORT, REVISE ELECTRICAL PLANS LA COSTA RESORT-REV LOCKER RM PLANS-PHS 1-TO LEAVE HVAC AS IS LA COSTA RESORT& SPA-MOVING, WALLS Inspection History Date 10/17/2003 08/26/2003 08/21/2003 08/01/2003 08/01/2003 07/29/2003 07/29/2003 Description 89 Final Combo 14 Frame/Steel/Boltmg/W elding 84 Rough Combo 21 Underground/Under Floor 29 Final Plumbing 21 Underground/Under Floor 24 Rough/Topout Act CO NR AP AP we AP we Insj PD PD PD PD PD PD PD OK TO OCCUPY WALLS - MENS SIDE EsGii Corporation In Partners hip -with government for (BuiCcCing Safety DATE 4/22/03 Q AP£y£ANT JURISDICTION City of Carlsbad a FILE PLAN CHECK NO 03-590 SET III PROJECT ADDRESS 2101 Costa Del Mar PROJECT NAME La Costa Resort and Spa - Locker Room Remodel Xj The plans transmitted herewith have been corrected where necessary and substantially comply with the jurisdiction's building codes The plans transmitted herewith will substantially comply with the jurisdiction's building codes when minor deficiencies identified below are resolved and checked by building department staff The plans transmitted herewith have significant deficiencies identified on the enclosed check list and should be corrected and resubmitted for a complete recheck The check list transmitted herewith is for your information The plans are being held at Esgil Corporation until corrected plans are submitted for recheck The applicant's copy of the check list is enclosed for the jurisdiction to forward to the applicant contact person The applicant's copy of the check list has been sent to XI Esgil Corporation staff did not advise the applicant that the plan check has been completed Esgil Corporation staff did advise the applicant that the plan check has been completed Person contacted Telephone # Date contacted (by ) Fax # Mail Telephone Fax In Person REMARKS By Doug Moody Enclosures Esgil Corporation D GA D MB D EJ D PC 4/15/03 tmsmtldot 9320 Chesapeake Drive, Suite 208 * San Diego, California 92123 * (858)560-1468 O Fax (858) 560-1576 EsGil Corporation In (Partnership with government for <Bui(ding Safety DATE 3/31/03 Q APPUQANT aGuR13> JURISDICTION City of Carlsbad Q PLAN REVIEWER Q FILE PLAN CHECK NO 03-59^P SET II PROJECT ADDRESS 21O1 Costa Del Mar PROJECT NAME La Costa Resort and Spa - Locker Room Remodel The plans transmitted herewith have been corrected where necessary and substantially comply with the jurisdiction's building codes The plans transmitted herewith will substantially comply with the jurisdiction's building codes when minor deficiencies identified below are resolved and checked by building department staff The plans transmitted herewith have significant deficiencies identified on the enclosed check list and should be corrected and resubmitted for a complete recheck /<] The check list transmitted herewith is for your information The plans are being held at Esgil Corporation until corrected plans are submitted for recheck The applicant's copy of the check list is enclosed for the jurisdiction to forward to the applicant contact person X| The applicant's copy of the check list has been sent to Tom McCabe 1909 State Street, San Diego, CA 92101 Esgil Corporation staff did not advise the applicant that the plan check has been completed Esgil Corporation staff did advise the applicant that the plan check has been completed Person contacted Tom McCabe Telephone # 619-233-8740 Date contacted 3/3//o3 (by £AX) Fax # 619-233-8741 Mail^-" Telephone Fax,/ In Person REMARKS By Doug Moody Enclosures Esgil Corporation D GA D MB D EJ D PC 3/24/03 trnsmtldot 9320 Chesapeake Drive, Suite 208 * San Diego, California 92123 + (858)560-1468 * Fax (858) 560-1576 City of Carlsbad O3-59O 3/31/O3 RECHECK PLAN CORRECTION LIST JURISDICTION City of Carlsbad PLAN CHECK NO 03-590 PROJECT ADDRESS 2101 Costa Del Mar SET II DATE PLAN RECEIVED BY DATE RECHECK COMPLETED ESGIL CORPORATION 3/24/03 3/31/03 REVIEWED BY Doug Moody FOREWORD (PLEASE READ): This plan review is limited to the technical requirements contained in the Uniform Building Code, Uniform Plumbing Code, Uniform Mechanical Code, National Electrical Code and state laws regulating energy conservation, noise attenuation and disabled access This plan review is based on regulations enforced by the Building Department You may have other corrections based on laws and ordinances enforced by the Planning Department, Engineering Department or other departments The following items listed need clarification, modification or change All items must be satisfied before the plans will be in conformance with the cited codes and regulations Per Sec 106 4 3, 1997 Uniform Building Code, the approval of the plans does not permit the violation of any state, county or city law A Please make all corrections on the original tracings and submit two new sets of prints to ESGIL CORPORATION B To facilitate recheckmg, please identify, next to each item, the sheet of the plans upon which each correction on this sheet has been made and return this sheet with the revised plans C The following items have not been resolved from the previous plan reviews The original correction number has been given for your reference In case you did not keep a copy of the prior correction list, we have enclosed those pages containing the outstanding corrections Please contact me if you have any questions regarding these items D Please indicate here if any changes have been made to the plans that are not a result of corrections from this list If there are other changes, please briefly describe them and where they are located on the plans Have changes been made not resulting from this list? QYes GNo City of Carlsbad O3-590 3/31/03 Please make all corrections on the original tracings, as requested in the correction list Submit three sets of plans for commercial/industrial projects (two sets of plans for residential projects) For expeditious processing, corrected sets can be submitted in one of two ways 1 Deliver all corrected sets of plans and calculations/reports directly to the City of Carlsbad Building Department, 1635 Faraday Ave , Carlsbad, CA 92008, (760) 602-2700 The City will route the plans to EsGil Corporation and the Carlsbad Planning, Engineering and Fire Departments 2 Bring one corrected set of plans and calculations/reports to EsGil Corporation, 9320 Chesapeake Drive, Suite 208, San Diego, CA 92123, (858) 560-1468 Deliver all remaining sets of plans and calculations/reports directly to the City of Carlsbad Building Department for routing to their Planning, Engineering and Fire Departments NOTE Plans that are submitted directly to EsGiI Corporation only will not be reviewed by the City Planning, Engineering and Fire Departments until review by EsGil Corporation is complete These corrections are in response to items not fully addressed or as the result of information provided, the text in bold print indicates the unresolved issue. 3 Please revise the door schedule to show doors 101 OB and 1023A It is unclear if the doors between the existing restrooms are to be installed7 The plans still indicate doors but the doors schedule does not Please clarify the plans to not show doors and door swings if the doors are not to be installed or show the doors on the door schedule Please revise the plans to show doors 1010A and 101 OB to provide the required 18" strike edge clearance 10 Show that the space between two consecutive door openings in a vestibule, which serves spaces other than a required exit stairway Provide >48" clear space from any door opening into the vestibule when door is open 90°, per Section 1133B 244 Doors in series shall swing either In the same direction Away from the space between the doors Please revise the plans to show the showers door to the men's and women's showers to comply with section 2407 of the UBC EsGii Corporation In (Partnership with government for Quitting Safety DATE 3/11/03 Q AFFIANT JURISDICTION City of Carlsbad a PDtfl REVIEWER a FILE PLAN CHECK NO 03-590 SET I PROJECT ADDRESS 2101 Costa Del Mar PROJECT NAME La Costa Resort and Spa - Locker Room Remodel The plans transmitted herewith have been corrected where necessary and substantially comply with the jurisdiction's building codes The plans transmitted herewith will substantially comply with the jurisdiction's building codes when minor deficiencies identified below are resolved and checked by building department staff The plans transmitted herewith have significant deficiencies identified on the enclosed check list and should be corrected and resubmitted for a complete recheck The check list transmitted herewith is for your information The plans are being held at Esgil Corporation until corrected plans are submitted for recheck The applicant's copy of the check list is enclosed for the jurisdiction to forward to the applicant contact person 2\l The applicant's copy of the check list has been sent to Tom McCabe 1909 State Street, San Diego, CA 92101 Esgil Corporation staff did not advise the applicant that the plan check has been completed !>\] Esgil Corporation staff did advise the applicant that the plan check has been completed Person contacted Tom McCabe Telephone # 619-233-8740 Date contacted 3/itl^^ (by £-AA) Fax # 619-233-8741 Mail '—Telephone Fax-^ In Person REMARKS By Doug Moody Enclosures Esgil Corporation D GA D MB D EJ D PC 3/3/03 trnsmtldot 9320 Chesapeake Dnve, Suite 208 4 San Diego, California 92123 ^ (858)560-1468 + Fax (858) 560-1576 City of Carlsbad O3-59O 3/11/03 PLAN REVIEW CORRECTION LIST TENANT IMPROVEMENTS PLAN CHECK NO 03-590 OCCUPANCY B TYPE OF CONSTRUCTION IIIN ALLOWABLE FLOOR AREA SPRINKLERS'? YES REMARKS DATE PLANS RECEIVED BY JURISDICTION 2/28/03 DATE INITIAL PLAN REVIEW COMPLETED 3/11/03 JURISDICTION City of Carlsbad USE Locker Room ACTUAL AREA 368 Isf STORIES 1 HEIGHT OCCUPANT LOAD 65 DATE PLANS RECEIVED BY ESGIL CORPORATION 3/3/03 PLAN REVIEWER Doug Moody FOREWORD (PLEASE READ): This plan review is limited to the technical requirements contained in the Uniform Building Code, Uniform Plumbing Code, Uniform Mechanical Code, National Electrical Code and state laws regulating energy conservation, noise attenuation and access for the disabled This plan review is based on regulations enforced by the Building Department You may have other corrections based on laws and ordinances enforced by the Planning Department, Engineering Department, Fire Department or other departments Clearance from those departments may be required prior to the issuance of a building permit Code sections cited are based on the 1997 UBC The following items listed need clarification, modification or change All items must be satisfied before the plans will be in conformance with the cited codes and regulations Per Sec 106 4 3, 1997 Uniform Building Code, the approval of the plans does not permit the violation of any state, county or city law To speed up the recheck process, please note on this list (or a copy) where each correction item has been addressed, i.e.. plan sheet number, specification section, etc. Be sure to enclose the marked up list when you submit the revised plans. TENANT IMPROVEMENTS WITHOUT SPECIFIC ENERGY DATA OR POLICY SUPPLEMENTS (1997UBC)tiforw dot City of Carlsbad 03-59O 3/11/O3 Please make all corrections on the original tracings, as requested in the correction list Submit three sets of plans for commercial/industrial projects (two sets of plans for residential projects) For expeditious processing, corrected sets can be submitted in one of two ways 1 Deliver all corrected sets of plans and calculations/reports directly to the City of Carlsbad Building Department, 1635 Faraday Ave , Carlsbad, CA 92008, (760) 602-2700 The City will route the plans to EsGil Corporation and the Carlsbad Planning, Engineering and Fire Departments 2 Bring one corrected set of plans and calculations/reports to EsGil Corporation, 9320 Chesapeake Drive, Suite 208, San Diego, CA 92123, (858) 560-1468 Deliver all remaining sets of plans and calculations/reports directly to the City of Carlsbad Building Department for routing to their Planning, Engineering and Fire Departments NOTE Plans that are submitted directly to EsGil Corporation only will not be reviewed by the City Planning, Engineering and Fire Departments until review by EsGil Corporation is complete 1 Please note on the plans "AC Cable is not allowed in A, B, E, H, and I occupancies NM cable is restricted (without City approval) to one and two family dwellings Note on plans that an equipment ground conductor is to be installed in all flexible conduits" 2 Please specify on the plans the following information for the 3 hour door and assembly per Section 106 3 3 a) Manufacturers name b) Product name/number c) UL listing number 3 Please revise the door schedule to show doors 101 OB and 1023A 4 Please provide the listing and installations information for the new steam generators 5 Provide complete plumbing plans, including a) Complete dram, waste and vent plans b) Provide complete water line sizing calculations, including the water pressure, pressure losses, water demands, and developed pipe lengths UPC Section 6100 6 Detail how floor dram trap seal is to be maintained UPC Section 1007 0 (floor dram trap priming) 7 Show 1/4" per 12" slope on dram and waste lines UPC Section 708 0 8 Provide a note on the plans In showers and tub-shower combinations, control valves must be pressure balanced or thermostatic mixing valves UPC Section 4200 City of Carlsbad 03-59O 3/11/03 9 Show a level area, or landing, per Section 1133B 242 a) >60" in the direction of door swing b) >48" in the direction opposite the door swing (or 44" if doors don't have latches or closers) 10 Show that the space between two consecutive door openings in a vestibule, which serves spaces other than a required exit stairway a) Provide >48" clear space from any door opening into the vestibule when door is open 90°, per Section 1133B 244 b) Doors in series shall swing either i) In the same direction n) Away from the space between the doors To speed up the review process, note on this list (or a copy) where each correction item has been addressed, i e , plan sheet, note or detail number, calculation page, etc Please indicate here if any changes have been made to the plans that are not a result of corrections from this list If there are other changes, please briefly describe them and where they are located in the plans Have changes been made to the plans not resulting from this correction list? Please indicate Yes Q No a The jurisdiction has contracted with Esgil Corporation located at 9320 Chesapeake Drive, Suite 208, San Diego, California 92123, telephone number of 858/560-1468, to perform the plan review for your project If you have any questions regarding these plan review items, please contact Doug Moody at Esgil Corporation Thank you City of Carlsbad 03-590 3/11/03 VALUATION AND PLAN CHECK FEE JURISDICTION City of Carlsbad PREPARED BY Doug Moody BUILDING ADDRESS 2101 Costa Del Mar PLAN CHECK NO 03-590 DATE 3/11/03 BUILDING OCCUPANCY B TYPE OF CONSTRUCTION IIIN BUILDING PORTION Tl Air Conditioning Fire Sprinklers TOTAL VALUE Jurisdiction Code AREA (Sq Ft) 3681 cb Valuation Multiplier City Valuation By Ordinance Reg Mod VALUE ($) 110,430 110,430 1994 UBC Building Permit Fee 1994 UBC Plan Check Fee Type of Review ] Repetitive FeeRepeats Complete Review D Other D Hourly Structural Only Hour* Esgil Plan Review Fee Comments $580 44 $377 29 $325 05 Sheet 1 of 1 macvalue doc PLANNING/ENGINEERING APPROVALS PERMIT NUMBER ADDRESS \O\ RESIDENTIAL RESIDENTIAL ADDITION MINOR « $10,000.00) TENANT IMPROVEMENT PLAZA CAMINO REAL CARLSBAD COMPANY STORES VILLAGE FAIRE COMPLETE OFFICE BUILDING OTHER PLANNER ENGINEER DATE 3-(0-0$ DATE / oocs/Mlsforms/plannmg Engineering Approvals Carlsbad Fire Department 030549 , 1635 Faraday Ave ' Carlsbad, CA 92008 Fire Prevention (760) 602-4660 Plan Review Requirements Category: Date of Report 3403 Building Plan Reviewed by Name Address City, State Me Cabe Harris, Inc 1909 State Street San Diego CA 92101 Plan Checker Job Name La Costa (Chopra) Job Address 2101 Costa Del Mar Job # 030549 Bldg# CB030549 Ste orBldg No Approved The item you have submitted for review has been approved The approval is based on plans, information and / or specifications provided in your submittal, therefore any changes to these items after this date, including field modifications, must be reviewed by this office to insure continued conformance with applicable codes and standards Please review carefully all comments attached as failure to comply with instructions in this report can result in suspension of permit to construct or install improvements D Approved Subject to The item you have submitted for review has been approved subject to the attached conditions The approval is based on plans, information and/or specifications provided in your submittal Please review carefully all comments attached, as failure to comply with instructions in this report can result in suspension of permit to construct or install improvements Please resubmit to this office the necessary plans and / or specifications required to indicate compliance with applicable codes and standards D Incomplete The item you have submitted for review is incomplete At this time, this office cannot adequately conduct a review to determine compliance with the applicable codes and / or standards Please review carefully all comments attached Please resubmit the necessary plans and / or specifications to this office for review and approval Review FDJob# 1st 2nrl 3rd 030549 FD File # Other Agfinr.y ID Carlsbad Fire Department 030549 1635 Faraday Ave Carlsbad, CA 92008 Plan Review Date of Report 3403 Name Address Me Cabe Harris, Inc 1909 State Street City, State San Diego CA 92101 Plan Checker Job Name La Costa (Chopra) Job Address 2101 Costa Del Mar Reviewed by 030549 Fire Prevention (760) 602-4660 Ste orBldg No The installation of emergency lighting in each of the treatment rooms is not required by FIRE CU Series Steambatri Generators Installation, Opte MODELS CU-36O through CU-45OO TABLE OF CONTENTS Before Installing 2 2 3 4 5 6 Steam Room Requirements Locating the Steam Generator Unit Specifying the Generator Dimensional & Clearance Specs Installation Plumbing, Water Supply, Steam Line, Steam Head, Drain, Safety Valve 6 Electrical 7 Wiring 8 Wiring Diagram 9-10 Principle of Operation 7 7 Pre-Operation Check 12 Operation 13 Maintenance Instructions 14 Automatic Blowdown Instructions 14 Trouble Shooting 15 Checking PC Boards, Probes, Steam Solenoid Valve, Fl Control, Heating Element 16-17 Element Replacement 17 CU 5OO-750 CU 1000-2500 Replacement Parts List 18 19 2O IMPORTANT NOTE As you follow these instructions you will notice warning and caution symbols This blocked information is important for the safe and efficie'i installation and operation of this steam generator These are two types of potential hazards that may occur during this installation and operation '.ignals a situation where minor injury or product damage may occur if you do not follow instructions states a hazard may cause serious injury or death if precautions are not followed Another footnote we would like to identify is IMPORTANT NOTE This highlights information that is especially rele- vant to a problem-free installation |SLJSSMAN| GROUP A Division of Sussman-Automatic Corporation 43-20 34th Street, Long Island City, NY 77707 • (718) 937-4500 1-800767-8326 -Fax (718) 472-3256 • www mrsteam com Western Regional Offices 9470 S La Cienega Blvd Los Angeles CA 90301 (310) 216-6565 • 1-800 727-8326 • Fax (310) 216-2944 January 2000 PUR 101289 S&ri&S Installation, Operating & Maintenance Manual Take a minute to read these instructions before installing or servicing Although this CU Steambath Generator has been fully qualified for shipment by rvt-Steiar-n the following must be reviewed for proper, safe and enjoyable steam bathing 1 Verify that the model and accessories are correct, including incoming line voltage 2 Verify the correct boiler sizing Refer to the /v^-Steam sizing guide (page 4) 3 Materials such as marble, glass walls or exterior walls will require a generator larger than one based ONLY on room volume 4 Do not use black iron pipe, or galvanized pipe for the steam line Use copper pipe only 5 The physical size of the unit, clearance for plumbing servicing and its distance from the steam room must be all considered before final installation (see pages 4 & 5) 6 The Manufacturers Data Report is supplied with the generator This is an important document and may be required by a State or Provincial Agency SAVE THIS DOCUMENT in a safe place 7 Do not install any unauthorized components, accessories or products on the generator or generator piping IMPORTANT /\xfr-.SteE»/-7-Tunits are designed to be operated with a F1 Plus temperature controller which is to be installed strictly in accordance with the specific instructions contained this manual 1 Steam room must be completely enclosed, with full walls, door, floor and ceiling 2. It is recommended that a gasketed door is used for heat sealing and steam containment 3 If tile-type flooring is used, install anti-skid strips or equivalent, for safety 4 Walls and ceilings must be covered with water-resistant, non-corrosive surface, such as tile, molded acrylic, fiberglass, etc The ceiling must be sloped as required to prevent dripping of condensate 5 Provide a floor dram 6 Refer to local building codes or consultants for room construction details 7 The steam room is not to be operated above 120* F (~49C C) A steam temperature control is required operating equipment S&ries Installation, Operating & Maintenance Manual Select a location as near as possible to the steam room T For best performance locate steambath generator within 25 feet of steam room See page 4 for guidance if generator is greater than 25 feet from steam room 2 /vfr-.SteewT-> commercial generators are designed and intended foi indoor use only and are to be located indoors in a dry clean location and not subject to moisture, condensation or similar environ- ments 3 Do not install steambath generator outdoors 4 Do not install steambath generator in unheated attic or basement where water could freeze 5 Do not install steambath generator near flammable or corrosive materials and chemicals Installation in areas having high concentrations of chlorine (such as pool equipment room) should be avoided 6 Install steambath generator on a solid and level surface 7 Provide access to the steambath generator for servicing (See page 4) 8 Steam line, safety valve and dram valve become hot during operation Provide appropriate protection 9 The unit should not be installed in areas accessible to the general public (le utility room) -Steam solenoid STEAMGENERATOR Installation, Operating & Maintenance Manual cations Height Steam Outlet 0 I a «j" •. : i B i• ? I QU1M4UUW UUIUIUJU UUJULJUUJ L Gauge Glass •™J Assembly if J "^^*-^^^T b *s?H — Drain Val High Limit °Peratln9 [!ressur(! Pressure Pressure Gau9e r i t ControlControl^ «."i™ fl ^_Safcty valve On/Off ~ Switch c [^. \_. . .._ _MM* k**M MM P :C | iTLUJI r TL _-.. i , f]|^ » ^|J /"\ (^ «w?=>tl > j» ^20-' JU i 3s'_^-j MM 150 Liquid y Level Control jf (see note 3) |_1 e f3 Water Feed Inlet 3 i __kj i Left -Width- Front -Length- NOTES Allow minimum of 24" all around for servicing All piping dimensions are approximate MM150 Liquid Level Control on CU-1000 and larger only CU-360 to CU-750 have electronic level control Clearance from combustible surfaces a Top 1" b Front Alcove installation only c Left 1" d Back 1" e Right 16" f Suitable for combustible flooring l\/lrSt:eam-CLJ Series Installation, Operating & Maintenance Manual Specifying t/ The volume of the steam room determines the model steambath generatoi required To determine the volume, multiply Length x Width x Height of the steam room Example A steam room 8' x 9' x 8' = 576 Cu Ft (volume) Select the MrSteam Model which is the next larger volume In this example, model #CU-750 is the correct selection Example 2 Steam rooms each 6' x 10' x 7' x 2 rooms = 840 Cu Ft (volume) In this example, model #CU-1000 is the correct selection If there is any doubt about the steambath generator size, always specify a larger model NOTE Certain additional factors effect the correct sizing of the steambath generator 1 Construction materials such as glass or glass block, natural marble or other stones Increase volume 2 Piping longer than 25 feet from the steambath generator Increase volume 3 Exterior walls and outside windows Increase volume IMPORTANT The above selection guidelines are recommendations only For more specific information, contact East Coast 1-800-767-8326 or West Coast 1-800-727-8326 Model No CU-360 CU-500 CU 750 CU-1000 CU-1250 CU-1400 CU-200 CU-2500 CU-3000 CU 4500 KW 9 12 18 24 30 36 48 60 72 100 Maximum Room Volume 400 500 750 1000 1250 1400 2000 2500 3000 4500 Inlet Size 1/4" 1/4" 1/4" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 3/4" Steam Outlet Size 1/2" 1/2" 1/2" 1" 1" 1" 1" 1" 1" 1-1/2" Dimensions (inches) W L D 22 22 22 24 24 24 24 24 24 28 20 20 20 33 33 33 33 33 33 34 34 34 34 44 44 44 44 44 44 59 Shipping 200 200 200 300 310 310 315 330 330 655 l\/lrStiesm-CLJ Series Installation Operating & Maintenance Manual Plumbing All plumbing shall foe performed by a qualified plumber and in accordance with applicable national and local codes Water Supply T Connect to hot or cold water line The hot water line is preferable Incoming hot water should not exceed 100° F IMPORTANT NOTE The low temp setting on many hot water heaters provides 120PF water 2. Provide a shut off valve in the supply line 3 Flush the inlet water line thoroughly before making connection to the unit 4 Incoming water supply should be at least 25 psig but not to exceed 100 psig 5 Install a back flow preventer if required by code 6 Provide anti-water hammer device as required Steam Line 1 The steam solenoid valve should be plumbed as close as practical to the steam room 2. Pitch the steam line a minimum of 1/4" per linear foot of run (either direction) to avoid valleys and trapping of condensate 3 Insulate steam line with high temp insulation Steam Head (1/2" N PT) 1 Locate steam head 6 to 12 inches from floor, except When used in steam rooms with acrylic or other non-heat resistant floors, install steam head 20-30 inches from the floor or use a /vs-Steam steam shield (part #CU-103412) 2. If steam room is provided with seat(s), locate steam head as far away from the seat(s) as possible 3 Install steam head with steam emission slot facing downward 4 N OTE To preserve the steam head finish, do not use wrench or other tools to tighten Hand tightening is sufficient Drain Where local codes permit, provide a dram line connection from the steambath generator dram valve If an Auto Blowdown is used, the dram line must be connected to the blowdown valve Check local plumbing code for receptor, trap, vent requirements and dram lines Safety Valve i by local codes, provide a connection for safety valve """"^"^ DO NOT connect a shut off valve or a plug to the safety valve outlet DO NOT reduce outlet size of safety valve discharge S&ri&S Installation, Operating & Maintenance Manual Electric shock hazard Disconnect all power supplies before proceeding All electrical wiring must be installed by a qualified electrician in accordance with local and national codes The unit is completely wired internally and pre-tested before shipment No internal rewiring is required during field installation Supply voltage is indicated on unit 1 Check power voltage on the name plate Provide a separate control supply of 120 VAC (not required when optional power transformer is provided) 2. Use minimum 90t> copper conductors only, sized in accordance with National and Local electrical codes and the Amperage Chart, below 3 Connect equipment grounding wire to ground terminal provided 4 Install a separate circuit breaker between the electrical supply and the unit 5 Tighten all electrical connections including the terminal block, fuse block, top and bottom of contactor and element pins Model No CU-360 CU-500 CU-750 CU-1000 CU-1250 CU-1400 CU-2000 CU-2500 CU-3000 CU-4500 KW 9 12 18 24 30 36 48 60 72 100 AMPERAGE 2O8V - 1 PH 2O8V - 3 PH 44 25 58 34 86 50 116 67 144 84 100 134 167 200 278 CHART 240V - 1 PH 24OV - 3 PH 38 22 50 29 75 44 100 58 125 73 87 116 144 174 241 480V - 3 PH 11 15 22 29 37 44 58 73 87 121 Series Installation, Operating & Maintenance Manual Wiring To avoid possible electric shock, the steambath generator must be suitably grounded according to National electric and local codes Disconnect all power supplies before proceeding 1 Electric wiring to generator must be in accordance with national electrical and local wiring codes following wiring diagram supplied Such wiring should be done by a licensed electrician 2 The unit is completely internally wired and pre-tested before shipment No internal rewiring is required during installation • Purchaser should use a safety switch of adequate capacity employing circuit breakers or fused between his main power source and the generator thatallelectrical connections are sufficiently tightened Substitution of components or modification of internal wiring systems voids the warranty and may lead to dangerous operating conditions 4 Where used, the F1 Plus sensor should be placed inside the steam room between 4-5' above the inside floor 5 Where used, the steam solenoid valve(s) shall be wired to the F1 Plus controller(s), as shown in the wiring diagram Typical Fyo\/\ser \A/iring Diagram 3PH Power Supply 3PII Power Supply f I ! r \ \ t I \ Power Contactor Heating Element Power Terminal Block Power Contactors Heating Elements Diagram #1 Units with 1 Contactor (see note 1) Diagram K Units with 2 or more Contactors (see note 1) 8 l\/lrSl:eam-CLJ S&l~ies Installation, Operating & Maintenance Manual CirciJiit: \A/irimcj D/acjrsm CU-36O to CU-75O with F1 Plus and optional blowdown assembly Fl Fliw GwitolPoJcoj* - Series Installation. Operating & Maintenance Manual Wiring CU-1OOO and up with F1 Plus and optional blowdown assembly + ^ ^<—©- *-* ' EiH.i«-,Ki- V,l,v B- 4»ricl ^p rim OH I I I I I I 1O Installation, Operating & Maintenance Manual Principles of Operation /va-.Srea3/--nCU Steambath Generators require two sources of electric supply - power voltage and control voltage Power voltage is usually 208, 240, or 480 volt, single or three phase Control voltage is usually 120V, 1PH, 15AMPs See the generator nameplate for supply requirements A lighted ON/OFF switch activates the control circuit r^JHSte^mCO Generators are equipped with automatic liquid level low water cut-off control CU360 - CU750 are equipped with dual probe type electronic control CU1000-CU4500 are equipped with float type MM150 control (Refer to wiring diagrams ) When there is no water in the generator, the contactor is "OFF" and the water feed solenoid valve is "ON" The unit will start filling with water When the water level has reached about halfway up the gauge glass, the contactor will be closed and in turn, energize the heating element The water solenoid will continue to feed up to about 1-mch more and then shut off Water will heat up and build-up steam in a few minutes When the steam pressure reaches the operating pressure setting, the pressure control will de-energize the contactor Operating pressure control is factory set at about 10psig Steam supply to the steambath is controlled by the F1 Plus control and the steam solenoid valve When the room temperature drops below the desired set point, the F1 Plus control will energize the steam solenoid valve and allow the steam through Once the set temperature on the control is reached, the control will de-energize the valve, closing the valve and stopping the steam As steam is used up, the pressure in the generator will drop The pressure control will turn the contactor on and off and maintain the set pressure As the water level in the generator drops to the set level, the liquid level control will turn the water solenoid valve on and off and maintain proper water level Important Optional Equipment 1 The optional Automatic Slowdown System (CU81500, CU81600) have a 24-hour, 7-day timer that turns the steambath generator ON and OFF At the end of the "on" cycle, the boiler is automatically blown down, discharging daily accumulation of minerals and salts which are detrimental to continued operation This equipment prolongs generator life 2. The optional Power Transformer provides control circuit voltage from the power supply voltage This eliminates the need for a dedicated control circuit 1 1 Series Installation, Operating & Maintenance Manual Crieck Low water Cutoff (LWCO) and Feed Control Operation and Testing 1 All valves for incoming water supply are to be fully opened Mam disconnect switch to be in "ON" position Generator switch to be in "ON" position Since generator will be empty, water solenoid will be energized allowing the generator to fill with water until proper level is reached Then the contactors will energize and supply voltage to heating elements 2 Water level control operation At this point the water should be visible approximately half way up the sight glass Slowly open the dram valve located at bottom of the generator The water level will fall allowing the low water cutoff/water level control to energize the feed water system Close the dram valve for proper operation 3 Low water cut-out switch performance Close water feed valve Open the dram valve completely Maintain this condition until the water level falls within the gauge glass enough to cause the low water cutout switch to de-energize the heating elements All contactors will be in the de-energized state at this time Close the dram valve For automatic re-setting type low water cutoff switches, feed system will return the water level to normal For manual re-set the reset button must be depressed to complete circuit The generator is now qualified for proper low water cutout and normal liquid-level operating conditions Note For automatic blowdown, turn timer off and on until water level is low enough to de-energize heaters Pressure Controls Operation and Testing Steambath generators are provided with one hi-limit pressure control and at least one operating pressure control 1 All pressure controls are equipped with a screw allowing for setting of the desired operational and hi-limit pressures 2 It is recommended that the hi-limit control be set at 13 5 psig and the operating pressure control(s) at 10 psig 3 Pressure control operation check Manually close the steam outlet valve Switch the generator on to allow for steam pressure build-up Pressure gauge reading will build and the operating pressure control will shut off the generator at the pressure setting Re-setting the operating pressure control is accomplished by manually bleeding off pressure through the steam outlet valve and allowing the pressure to drop below the desired set point 12 S&r~ies Installation, Operating & Maintenance Manual Opera tion sure a" electrical and mechanical connections are tight before energizing unit 1 Turn on water supply, power supply, and control supply Turn unit switch to "ON" position, water will reach operating level automatically 2 When proper operating level is reached (approximately half way up the gauge glass), the heating elements will be energized In approximately 20 minutes, steam will begin to be produced 3 Adjust the F1 Plus control to the desired setting For user safety and comfort, a maximum setting of 1 20I3 F is recommended The F1 Plus control will then cycle automatically to maintain the set room tempera- ture 4 Unit must be blown down daily (See blowdown instructions following) Our automatic blowdown assembly is Automatic Blowdown Instructions Automatic Blowdown Systems dram the steambath generator every 24 hours (more often if required) It also turns the generator "ON" and "OFF" Blowdown occurs when the timer turns the generator off The pilot light above the timer is lighted during blowdown To set the timer, refer to instructions on inside of element access door. The switch light is not lit when the stEamhath Blowdown is an essential part of operation It is the best preventative maintenance and will add years of life to your unit Make sure the following recommended blowdown schedule is established and followed regularly 1 If the blowdown is done manually, at the end of each working day* while unit is still operating, turn switch to the "OFF" position and close water supply valve De-energize wall-mounted safety switch Open blowdown valve(s) slowly 2 When discharge is complete and unit is drained a Close the blowdown valve b Open water supply c Put switch in the "ON" position d Close wall-mounted safety switch 3 When re-filling is complete, turn off the unit unless further operation is desirable you have been supplied with a manual reset low water control, as required in some states, the reset but- the control must be pushed before unit will begin developing pressure (Do not push reset until Use of chemical cleaning compounds voids all warranties * More frequent blowdowns may be required in area with hard water or excessive usage Please consult with factory l\/lrS~Lecim-CLJ SeriGS Installation, Operating & Maintenance Manual MrSteam CU Steambath Generators are designed for years of trouble -free performance To establish a good pre- ventive maintenance program, we suggest that the foreman or engineer familiarize themselves with these simple rules 1 Daily blowdown at operating pressures is most essential for ideal steambath generator perfor- mance In order to safeguard the heating elements within the steambath generator, it is advisable to place both the mam wall switch and the steambath generator switch in the "OFF" position Blowdown instruction should then be followed as outlined in this manual It is also important not to use chemical cleaning compounds in the steambath generator since the chemical agents can damage some of the generator components A daily blow- down will assist in prolonging product life 2 A monthly inspection should be made of the internal wiring inside the door and panels All electrical connec- tions should be checked for tightness A check for steam leaks should be made and any loose fittings must be tightened immediately Check heating element mounting bolt torque (22 Ft Ibs cold) 3 In hard water areas, generators equipped with the McDonnell-Miller control, should be checked for proper operation every four months or sooner At the same time, a bottom heating element should be removed and inspected If scale has begun to form, all elements should be cleaned and re-installed The pressure control should also be removed to insure that the bellows has not become clogged (See trouble- shooting guide for instructions) Check valves should be checked for leakage 4 Generators equipped with a probe for auxiliary low water cut-off protection need special consideration In hard water areas, the probe should be checked for chemical deposits and cleaned if necessary This should be done every four months or sooner See the trouble-shooting manual for instructions the 24 The control may be utilized as a 24 hour or 7 day control As a 24 hour control the same ON/OFF program is i utilized each day of the week Saturday and/or Sunday, or any other day may be skipped When schedules vary from i day to day, the 7 day programming capability allows a different schedule for each day of the week With 16 set- j points available, these time controls provide programming versatility i For further help, see the separate instruction sheet included in the information packet 14 Sf£r~i&S Installation, Operating & Maintenance Manual To prevent risk of electric shock, trouble shooting should be done only by a qualified electrician Problem Probable Cause Suggested Remedy No water in generator Clogged strainer Clean or replace strainer screen Generator does not heat Generator floods Water supply is "OFF"Turn on water supply Control voltage disconnected Restore control voltage Defective (ON/OFF) control switch Check/replace control switch Defective water solenoid valve Check/replace water solenoid valve Defective PC Board Check/replace PC Board Water feed probe not functioning Check/replace water feed probe (360-750) and probe isolator Add MM150 (1000+) Power supply disconnected Restore power supply No water in generator See no 1 above Defective contactor Check/replace contactor Defective pressure control Check/replace control switch Defective PC Board Check/replace PC Board LWCO not functioning Check/replace LWCO probe Defective heating element Check/replace heating element Hi-Limit pressure control tripped Clean out Pig Tail & reset pressure control Water feed solenoid installed backwards Reverse solenoid connection "A" towards generator Defective water solenoid valve Check/replace water solenoid valve Defective PC Board Check/replace board Water feed probe (360-750) not functioning Check/replace water feed probe 150 (1000+) is clogged Clean out pipes under MM 150 15 l\/lrS~C.esm-CLJ Series Installation. Operating & Maintenance Manual Check PC BoarcJ - Models CU-36O, CU-5OO, CU-75O Turn the control voltage "ON" and measure the voltage across "L1" and "L2" The voltage should be approxi- mately 110 VAC On the water feed control, disconnect the wire from the "H" terminal and check the voltage across "12" and "FILL" The voltage should be approximately 110 volts (same as "L1" and "L2") Connect ajumper between the "H" and "C" terminals The voltage between "L2" and "FILL" should be zero On the LWCO (heat control), disconnect the wire from the "L" terminal There should be no voltage between the "L2" and "HTR" terminals Connect the jumper between the "L" and "C" terminals The voltage between "L2" and "HTR" should be 110V Models CU-360, CU-500 and CU-750 are equipped with two probes for low water cut-off (LWCO) and water feed control Failure to clean the probes may result in generator not operating, overflow or element failure Turn off all power supplies to generator and release pressure to zero before removing probes 1 Probes are located in the top of the generator Remove covers and disconnect wires from probes Note wire connections 2 Remove probes using a standard spark plug wrench Care should be taken not to damage the porcelain insulation 3 Check probes for deposits Use emery paper to clean probes 4 Remove and flush probe isolator (thoroughly) with water If clogged, use a long piece of wire to remove obstruction Replace if necessary, center probe rod in isolator tube 5 Use teflon tape on probe threads and reinstall 6 After installation, make sure probe is not touching ground With generator drained and probe wires disconnected, there should be no resistance (X) between probe and ground Check for leaks Steam 1 Check voltage rating of solenoid valve (usually 120V) 2 Check voltage across solenoid coil a If there is voltage across coil and valve does not allow passage of steam, check for clogged valve Clean out line with bottle brush If solenoid valve is still malfunctioning, the valve is defective and should be replaced b If there is no voltage across coil, check room temperature control 1 Turn F1 knob slowly back and forth There should be an audible click from the solenoid valve when knob is turned Room temperature should be no more than 110t> F when testing 2 Turn knob fully clockwise There should be voltage to solenoid valve 3 Turn knob fully counterclockwise Voltage should be on 16 S&r~i&S Installation. Operating & Maintenance Manual Check power voltage (208, 240 or 480V) across heating element terminals Voltage should be as marked on nameplate Using an Amprobe, check total current draw as per nameplate rating Each leg should register about the same current reading If there is more than one heating element, check current draw of each element Each leg of the same element should register about the same reading for that element Reading may be different from other elements Before installing your new element(s), be sure the low- water cut-off is operating properly and the float chamber and water equalizer pipe are completely clear of sludge or other foreign matter If unit is probe equipped, check the condition for the probes Failure to do this may cause the immediate burn- out of the new element(s) All elements are thoroughly checked before they are shipped The manufacturer cannot be responsible for burn-outs caused by faulty or plugged low-water cut-offs The Water Equalizing Pipe can best be examined by opening the unions on either side and visually and manually examining the piping with your fingers or probes to see if it is clean Read completely before starting work 1 Disconnect steam generator from electric power supply at mam safety switch or fuse panel, then turn switch to "OFF" position 2 Close valve on incoming water line Dram unit completely of water 3 Open generator door to expose heating element 4 Disconnect wire (electric) leads connecting element to mam power system of unit Again, note wire connections to facilitate re-assembly (see wiring schematic) Remove (6) 5/16" - 18 bolts from flange 5 Thoroughly clean unit flange of all foreign materials, be certain no part of the old gasket remains on flange 6 Apply "Slick-Tite" gasket compound (or equal) to both surfaces of new gasket supplied with replacement element Install heating element with gasket between flanges Be careful to align flange holes so wire connection terminals on element assembly are in line with previously disconnected wire leads to facilitate easy connections NOTE Observe markings on element flange Install elements with marking on top 7 Use only new bolts - do not use the old bolts When all (6) flange bolts are tight, connect all wires to terminals ertam wires are clean and bright to assure good electrical contact and nuts on screws are firmly secured Bolts should be tightened to a torque of 22 Ft /Lbs 8 Open the water valve so the water supply can reach the steambath generators feed mechanism 9 Put the mam safety switch to the "ON" position 10 Turn the steambath generator switch to the "ON" position 11 As the steambath generator automatically refills, observe the new flange assembly for possible leaks If leaking water is noticed, the bolts must be re-tightened Before doing this, turn the steambath generator "OFF" at the mam fuse safety switch ath generator is heated to working pressure, check the flange assembly again for leaks 1 7 [\/1rSt:ec3m-CLJ Series Installation, Operating & Maintenance Manual F^ P!LJS, clock a Hi-limit Pressure Control Pressure Gauge Operating Pressure Control Pressure folfef Valve -Contactor 18 Seri&S Installation, Operating & Maintenance Manual CU 1OOO-CU 25OO with F^ Plus, clock Operating Terminal Ble<k Pressure Fuses Contactor H«ting Elements Steam Outlet Pressure ug« Data Plate Liquid Control Hi-Limlf Pressure Control 24hr/7«lay Bio wdown Clock Temperature Control Drain Valvo Drain Valve Motorized Drain Valve 19 o Or . — O > CD ' Q oS mg° p^>° iQQ* oo>DOm m > or~ co m "° S 2 > "^ > s"io 5D > H TJO"Dr; O ro T) o w m -o z:Q -n O n^^PQ^Q m O O 33 m m C/3 Imm roo^T-nmTicDCH>m5a^Ccoif^>mg>F SSl^llil>rn-^^3J23C)v" 5 s ^ -aHOO rn m33 ^