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Home My WebLink About2180 RUTHERFORD RD; ; CB981941; Permit,, '. .~ BU IL DING PE~ MIT· 09/03/'98 _11: 14 · Page 1. of 1 _ Job ~ddress: 2180 RUT:fiERFORD RD Suite: Permit No: CB981941 Project No: A9800500 Development No: .Permit 'l'ype: INDUSTRIAL TENANT IMPROVEMENT , Parcel No: 212-070-23-00 J;:,ot:#: 39 &_ 40 Va-luation: .2, 362,668 _ .Construction Type: VN . - · Occupancy Group: Reference#: CB9"80400· Status: ISSUED' · Description: SHELL TO 63,544 OFFICE,2365 $F : Applied.: 06/18/98_ : WAREHOUSE&18, 4 72 SF MANUFACT-CALLAWAY Apr/Issue: 09/0 3/.98 11 • · Entered By: . RMA , 1, Appl/Ownr : SMITH CONSULTING ARCHITECTS 619 4 5 2-<Wm?n!l9/03/98 0001 01 -02 :l _. 5355 MIRA SORRENTO PL STE_ 650 _ , C-PRMT 126312u00 . _ ; SAN DIEGO CA 9212,j,---~ / · . - . *** ___ Fees_Required ___ **~~-**;? __ 1..._\F~~e~Gg_l~lected _&_Credits-----.*** . Fees: 130;zo .o~\? \:_-:;~./D1./) · .· AdJUStments: . OOr\ \\') To,~g ~£r,qi : . . 00 ., ,::' Total Fees: 130,302.0~~~.-?~ To\._4(~~~t~t · 3,9·90.00 ~· ·'! I \~ / ~~ _ S"~a:ht,_c'~i\e:~ 126,312. oo " ___ Fee_ desc.ription /-/<~ . ______ ;;;' /flflJ{:'\'Uni ts _ ~~~ t ___ Ext_ fee __ Data Building Permit (' r=:::._ ..... >(1 ~~~~~~ \~,7""J \ 6139.00 Plan "Check ~ ,· --~------/ V·... 3,990.00 Strong Motion Fee (l_ ·····--.p------\ O, 496. 00 y Enter Traffic Imp~ct Fee _'S;......__jj 2096_·. \i -· 2096-6.00 Enter #Units & Codf-Potab.l.'~"--Wa"e~ 7 1, . . 46080. oo D2 Enter "Y" for Plumqing Is:!i\1.e"-F:e~ , . 20. 00 Y Each Plumbing Fix~u~e or T~p ) ( _..,. 98/ . 7. qib 686. oo Each Install/Repair ~at~~1h-J_.t lNeORPORATED ./1 ~ 7 })O 7. 0 0 j, Each ~a~er Heater and/ot~V-e~ ~'~ ~--.JL .. / A2\;\ ~r. .?I· O o 14. o o G?tS Piping System '\.. <"'-<1 () '"'--, __.. ~~ \J /7. 00 14. 00 -.Enter "Y" for Electric !~u /'(et// (?_--:J (Q---;,(o)\y . / .. 10. oo Y Three Phase 480 Per AMP "'-, "-..I lj ([» 0~\>"85 0 , 1. 00 8500. 00 Enter 'Y' for Mechanical Is'sue~,Fee> · . , ._ . 15.00 Y Install Furn/Ducts/Heat Pumps ~--~ 18 9. 00 162. 00 I. Each Exhaust Fan > 25 .6.50 162.50 Each Hood > 6 6.50 3§,00 Ii ; F·1NAL-A.PPR0VA(-- INS~DATE· :r/¢-,> CLEARANCE.·==--=-~---====-' w CITY OF CARI-SBAE> . 2075 Las Palinas Dr., Carl~bad, CA 910()<) (61·9} 438-1161 · J1Dd'-f PERMIT APPLICATION CITY OF CARLSBAD BUILDING DEPARTMENT EST. VAL. -""'-<~-"--""'=---.......,.""-~- 2075 Las Palmas Dr., Carlsbad CA 92009 -............... ---+ Cl~ (760) 438-1161 51115/,.t. f'P/211/T -tt-ce,ff;fl~O 1;;; ,,pRQJ'1(li\'iNi!MfMATIQN Legal Description Phase No. Total # of units Assessor's Parcel# 'll'J -070,-z~-eo i ~/Z."Plf>·Zf·O-P Description of Work c~lf#A/fT .... ~ltC(~Jt£Hlfl/.[s .. . '2~,,=,=C:0:KfAC;f i,;;noON .( f, ~iJt•nOro1R.t1PPllcantJ. Name City ;;· T~'Biii;;~~~~)J1:;i}f;it1&:;yj{}f; 7 Telephone# Telephone# ;,;:;,. \,C:.,df!'''. :1:t,i;;.,,/ ... (Sec. 7031.5 Business and Professions Code: Any City or County which requires a permit to construct, alter, improve, demolish or repair any structure, prior to its issuance, also requires the applicant for such permit to file a signed statement that he is licensed pursuant to the provisions of the Contractor's License Law [Chapter 9, commending with Section 7000 of Division 3 of the Business and Professions Code] or that he is exempt therefrom, and the basis for the alleged exemption. Any violation of Section 7031.5 by any applicant for a permit subjects the applicant to a civil penalty of not more than five hundred dollars [$500]). AJ L-,~<--1 7),£.--(A~ Is ,,__., 3J.::2? J/c,flfhofJ ~ S;v, '-< /lo. I '.:2.9,,{.~3t:1 Name Address City Stat /Zip Telephone # State License# 09t/ '10!3 License Class_________ City Business License# ~ ~ // Oc'.) S. H ,:n, C,, *'' ._..,-, ,..1~ M-r<..,, ,::;:§;'.7"5 Designer Name Address City State/Zip Telephone State License # ---------- Workers' Compensation Declaration: I hereby affirm under penalty of perjury one of the following declarations: 0 I have and will maintain a certificate of consent to self-insure for workers' compensation as provided by Section 3700 of the Labor Code, for the performance of the work for which this permit is issued. 0 I have and will maintain workers' compensation, as required by Section 3700 of the Labor Code, for the performance of the work for which this permit is issued. My worker's compensation insurance carrier and policy number are: / / Insurance Company J .0 $ Co . QF-:nt,f.. 9:P33i I\ E: ()A Policy No. 7 0 9, 1,;; .1 ~ Expiration Date ~-yfz 'i (THIS SECTION NEED NOT BE COMPLETED IF THE PERMIT IS FOR ONE HUNDRED DOLLARS ($100] OR LESS) 0 CERTIFICATE OF EXEMPTION: I certify that in the performance of the work for which this permit is issued, I shall not employ any person in any manner so as to become subject to the Workers' Compensation Laws of California. WARNING: Failure to secure workers' compensation coverage is unlawful, and shall subject an employer to criminal penalties and civil fines up to one hundred thousand dollars ( 1 · addition to st of compensation, damages as provided for in Section 3706 of the La or ode, interest and attorney's fees. SIGNATURE. _ _,__--.i---=='-----------------------? J 't';J;;:QW8~~am!i~a;J:i1:qlffll"fiij~;'.1,\ ··. 01;;;;,.m;;-M'7F,~li1~;>~.,::---:~;;-=.;;-=.;;-=. I hereby affirm that I am exempt from the Contractor's License Law for the following reason: 0 I, as owner of the property or my employees with wages as their sole compensation, will do the work and the structure is not intended or offered for sale (Sec. 7044, Business and Professions Code: The Contractor's License Law does not apply to an owner of property who builds or improves thereon, and who does such work himself or through his own employees, provided that such improvements are not intended or offered for sale. If, however, the building or improvement is sold within one year of completion, the owner-builder will have the burden of proving that he did not build or improve for the purpose of sale). 0 I, as owner of the property, am exclusively contracting with licensed contractors to construct the project (Sec. 7044, Business and Professions Code: The Contractor's License Law does not apply to an owner of property who builds or improves thereon, and contracts for such projects with contractor(s) licensed pursuant to the Contractor's License Law). 0 I am exempt under Section ______ Business and Professions Code for this reason: 1. I personally plan to provide the major labor and materials for construction of the proposed property improvement. 0 YES ONO 2. I (have / have not) signed an application for a building permit for the proposed work. 3. I have contracted with the following person (firm) to provide the proposed construction (include name / address / phone number / contractors license number): 4. I plan to provide portions of the work, but I have hired the following person to coordinate, supervise and provide the major work (include name / address / phone number/ contractors license number): _____________________________________________ _ 5. I will provide some of the work, but I have contracted (hired) the following persons to provide the work indicated (include name / address / phone number / type of work): _______________________________________________________ _ PROPERTY OWNER SIGNATURE '~QMIMiiliQl$,1SECftON,'FQf1;1!V~OM'N~!;;R,i"Est.i"·"·fiini1tH~" 'rl,ij]q;;.,w,.1iiYruJJ;JlP~iN~9W,eiE,,E~RM; .. ltttii'.~Q~Nit1Y:~·,2,~"=:,.-~~~riiii~[f~i~ •. 1;~;.~~:;z Is the applicant or future building occupant required to submit a business plan, acutely hazardous materials reg~ation form or risk management and prevention program under Sections 25505, 25533 or 25534 of the Presley-Tanner Hazardous Substance Account Act? IE" YES O NO Is the applicant or future building occupant required to obtain a permit from the air pollution control district or air quality management district? l!2('° YES O NO Is the facility to be constructed within 1,000 feet of the outer boundary of a school site? 0 YES ~NO IF ANY OF THE ANSWERS ARE YES, A FINAL CERTIFICATE OF OCCUPANCY MAY NOT BE ISSUED UNLESS THE APPLICANT HAS MET OR IS MEETING THE REQUIREMENTS OF THE OFFICE OF EMERGENCY SERVICES AND THE AIR POLLUTION CONTROL DISTRICT. s. • ?:'ct)fjSTRvc:r:1iDL~Q!N§!~l\<3Eiiicv•o · • .,,,;; ..... ., . .,,,,r,,,,,.,,;.rnirt· > 7.? ,%111:i,lli!is1f!;i~~~.> .:; .• "".:,,,::,,,:, I hereby affirm that there is a construction lending agency for the performance of the work for which this permit is issued (Sec. 30970) Civil Code). I certify that I have read the application and state that the above information is correct and that the information on the plans is accurate. I agree to comply with all City ordinances and State laws relating to building construction. I hereby authorize representatives of the Citt of Carlsbad to enter upon the above mentioned property for inspection purposes. I ALSO AGREE TO SAVE, INDEMNIFY AND KEEP HARMLESS THE CITY OF CARLSBAD AGAINST ALL LIABILITIES, JUDGMENTS, COSTS AND EXPENSES WHICH MAY IN ANY WAY ACCRUE AGAINST SAID CITY IN CONSEQUENCE OF THE GRANTING OF THIS PERMIT. OSHA: An OSHA permit is required for excavations over 5'0" deep and demolition or construction of structures over 3 stories in height. EXPIRATION: Every permit issued by the Building Official under the provisions of this Code shall expire by limitation and become null and void if the building or work authorized by such permit is not commenced w'thin 365 days from the date of such permit or if the building or work authorized by such permit is suspended or abandoned at any time after the work is com d for a period of 180 days (Section 106.4.4 Uniform Building Code). DATE -.c.....,(,fl,_?--j'}_/,__'f---'fJ'------1 I WHITE: File YELLOW: Applicant PINK: Finance 1' S E W E R P E R M I T 09/0 3/9-8 11: 2 5 Page 1 of .1 Job Address: 2180 RUTHERFORD RD Permit Type: SEWER..,.. OFFICE/WAREHOUSE l?arcel No: 212-070-23-00 Description; SEWER PERMIT : 63,544 TI Suite: Permit No: SE980128 Bldg PlanCk#: stat.us: Applied: Apr/Issue: ISSUED 07/14/98 09/03/98 452-3188 Expired: 01s2Po,?&7,flfio11.Yd1 J'f>2 C-PRMT 110088 .. 0C• f FINALAPPRo'1/4'l - . fNSR DATE I ---======-----ac=::====-==r,-- ~LEARANCE ==~......_,_, CITY OF CARLSBAD 2075 Las Palmas Dt;, Carlsbad, CA 92009 (619~ 438-1161 ~ Inspection List Permit#: CB981941 Type: ITI SHELL TO 63,544 OFFICE,2365 SF D1;1te Inspection Item Inspector Act Comments 10/22/99 89 Final Combo TP AP 9/9/99 19 Final Structural TP Pl PART FINAL WALK THRU 7/';./99 89 Final Combo TP PA MANFAREA 6/30/99 44 Rough/Ducts/Dampers TP PA EQUPT@ROOF 6/30/99 89 Final Combo TP PA WALK THRU PROD. AREA 6/17/99 89 Final Combo TP NS 1/7/99 19 Final Structural TP co NOT COMP/WALK THRU 1/7/99 29 Final Plumbing TP co 1/7/99 39 Final Electrical TP co 1/7/99 49 Final Mechanical TP PA EQUIPT @ ROOF 1/6/99 89 Final Combo TP NS 1/5/99 Bf) Final Combo TP NR PA~T WALK, NOT COMP 1/4/99 89 Final Combo TP co N/COMP., CORR 12/31/98 84 Rough Combo TP AP AP IN 1 HR CORR 5 LN. 12/30/98 17 Interior Lath/Drywall RB NR 12/30/98 84 Rough Combo RB NR CEILING T-BAR 12/29/98 84 Rough Combo TP AP CORRIDOR 127 129 136 140 146 147 12/28/98 84 Rough Cornbo DH NR 12/24/9!3 14 Frame/Steel/Bolting/Weldin TP AP T-BAR CEIL RM# SEE CARD 12/24/98 24 Rough/Topout TP AP T BAR CEIL RM# SEE CARD 12/24/98 34 Rough Electric TP AP CEIL LITES RM # SEE CARD 12/24/98 44 Rough/Ducts/Dampers TP AP DUCT, DPRS, PLMNS RM # S 12/23/98 14 Frame/Steel/Bolting/Weldin TP AP T-BAR CEIL 113,114,122, 1 12/23/98 24 Rough/Topout TP WC 12/23/98 34 Rough Electric TP AP CEIL LITES 113,114,122,1 12/23/98 44 Rough/Ducts/Dampers TP AP DUCTS, DPRS 113,114,122, 12/21/98 14 Frame/Steel/Bolting/Weldin TP PA T-BAR CEIL 1ST FLR 7-11 12/21/98 24 Rough/Topout TP WC 1,2/21/98 34 Rough Electric TP PA CEIL LITES 7-11 LN 12/21/98 44 Rough/Ducts/Dampers TP PA DUCTS, PLMNS 7-11 LN 12/18/98 14 Frame/Steel/Bolting/Weldin TP AP T-BAR CEIL 12/18/98 24 Rough/Topout TP WC 12/18/98 34 Rough Electric TP AP CEIL LITES 12/18/98 44 Rough/Ducts/Dampers TP AP DUCTS 12/17/98 84 Rough Combo TP co 1ST FLR CEIL 12/16/98 14 Frame/Steel/Bolting/Weldin TP AP T-BAR CEIL 7-11.5 LN 12/16/98 24 Rough/Topout TP WC 12/16/98 34 Rough Electric . TP AP CEIL LITES 7-11.5 LN 12/16/98 44 Rough/Ducts/Dampers TP AP CEIL DUCTS,PLMNS, DPRS 7 12/15/98 44 Rough/Ducts/Dampers TP AP FIRE BLANKET ON DUST COL 12/15/98 84 Rough Combo TP WC 12/11/98 84 Rough Combo PY co CEIL2ND FLR 12/10/98 14 Frame/Steel/Bolting/Weldin . TP co T-BAR@ 2ND FLR E. END 12/10/98 14 Frame/Steel/Bolting/Weldin TP AP T=BAR CEIL @ LOBBY Wednesday, October 27, 1999 Page 1 of 3 12/10/98 17 Interior Lath/Drywall TP AP TOP 1 HR CON CEIL #106 # 12/10/98 24 Rough/Topout TP WC 12/10/98 34 Rough Electric TP AP CEIL LITES LOBBY 12/10/98 34 Rough Electric TP AP DUCTS PLMNS @ LOBBY 12/9/98 84 Rough Combo TP NS 12/4/98 84 Rough Combo PS co T-SAR 2ND FLR 11/20/98 44 Rough/Ducts/Dampers TP AP EXHST DUCT @ PROTO PRE F 11/19/98 14 Frame/Steel/Bolting/Weldin TP co TUNNEL ENCL CEIL 11/17/98 84 Rough Combo TP NR 11/12/98 44 Rough/Ducts/Dampers TP AP 2ND FLR DUST COLL DUCT @ 11/3/98 14 Frame/Steel/Bolting/Weldin TP AP SOFFITS @ LOBBY & CONF R 11/3/98 24 Rough/Topout TP we 11/3/98 34 Rough Electric TP AP SOfFITS @ LOBBY & CONF R 11/3/98 44 Rough/Ducts/Dampers TP AP SOFFITS @ LOBBY & CONF R 11/2/98 17 Interior Lath/Drywall TP AP CORR 147,149,1ST LAYR TU 11/2/98 44 Rough/Ducts/Dampers TP AP F.D. @ CORR 147,149 CEIL 11/2/98 84 Rough Combo TP we 10/28/98 14 Frame/Steel/Bolting/Weldin TP AP RMS #217,219,210,208 10/28/98 14 Frame/Steel/Bolting/Weldin TP AP SHFT LNR MECH ENCL @ 210 10/28798 21 Underground/Under Floor TP AP RE-LOC F .S. @ 122 10/28/98 34 Rough Electric TP AP 10/28/98 44 Rough/Ducts/Dampers TP AP 10/23/98 44 Rough/Ducts/Dampers TP AP F.D.@CORR 7 LN 10/22/98 44 Rough/Ducts/Dampers TP AP 10-13.5 LN 1ST FLR FOR W 10/22/98 44 Rough/Ducts/Dampers TP AP 10-12 LN. 2ND FLR WRAP 10/20/98 14 Frame/Steel/Bolting/Weldin TP AP WHSE & MANF HIGH WALLS 10/20/98 14 Frame/Steel/Bolting/Weldin TP AP 2ND FLR 10-11 LN 10/20/98 14 Frame/Steel/Bolting/Weldin TP AP REST RMS 7 LN 1ST FLR 10/20/98 17 Interior Lath/Drywall TP AP FIRE CAULK PENT@ 1 HR CO 10/20/98 34 Rough Electric TP AP REST RMS 7 LN 1 ST FLR 10/20/98 34 Rough Electric TP AP 2ND FLR 10-11 LN 10/20/98 34 Rough Electric TP AP WHSE & MANF HIGH WALLS 10/20/98 44 Rough/Ducts/Dampers TP AP REST RMS 7 LN 1 ST FLR 10/15/98 14 Frame/Steel/Bolting/Weldin TP NR RESTROOM 1 ST FLOOR 10/15/98 21 Underground/Under Floor TP NR 10/14/98 14 Frame/Steel/Bolting/Weldin TP. AP 3.5-7LN 2ND FLR 10/14/98 14 Frame/Steel/Bolting/Weldin TP PA SHAFT WALL 3.5-7LN 2ND F 10/14/98 22 Sewer/Water Service TP we 10/.14/98 24 Rough/Topout TP ,AP 3.5-7LN 2ND FLR 10/14/98 34 Rough Electric TP AP 3.5-7LN 2ND FLR 10/13/98 14 Frame/Steel/Bolting/Weldin PS NS 10/13/98 24 Rough/Topout PS NS 10/13/98 34 Rough Electric PS NS 10/13/98 44 Rough/Ducts/Dampers PS NS 10/8/98 14 Frame/Steel/Bolting/Weldin· TP co SHAFT WALL @ 2ND FLR 10/8/98 44 Rough/Ducts/Dampers TP AP FLOOR2 10/8/98 44 Rough/Ducts/Dampers TP AP DUCTS PLMNS FOR WRAP 7-1 10/7/98 44 Rough/Ducts/Damp~rs TP NR 10/6/98 14 Frame/Steel/Bolting/Weldin TP AP HIGH WALLS E-F LN 10/6/98 24 Rough/Topout TP AP 2ND FLR RESTRMS 10/6/98 34 Rough Electric TP AP HIGH WALLS E-F LN Wednesday, October 27, 1999 Page 2 of 3 10/2/98 84 ~ough Co'mbo TP AP RESTRMS, CORR 106 10/1/98 84 Rough Combo TP NS 9/30/98 24 Rough/Topout TP AP RESTRM 105,107 9/29/98 14 Frame/Steel/Bolting/Weldin TP PA 7-11 LN 1ST FLR F-H 9/29/98 24 Rough/Topout TP WC 9/29/98 34 Rough Electric TP PA 9/28/98 44 Rough/Ducts/Dampers TP AP 2ND FLR 3.5-7 LN F-H 9/25/98 14 Frame/Steel/Bolting/Weldin TP AP 2-7,F-H LN 1ST FLR 9/25/98 34 Rough Electric TP AP 2-7,F-HLN 1ST FLR WALLS 9/24/98 24 Rough/To pout TP AP WATER,AIR,NIT LNS 9/23/98 24 Rough/Topout TP AP KIT AREA 9/22/98 14 Frame/Steel/Bolting/Weldin TP AP 2-7,F-H LN 9/22/98 24 Rough/Topout TP AP KIT, BALL MOLD 9/22/98 34 Rough Electric TP AP 2-7,F-H LN 9/18/98 44 Rough/Ducts/Dampers TP AP DUCTS,PLMNS FOR WRAP F-H 9/15/98 14 Frame/Steel/Bolting/Weldin TP PA OK TO START ONE SIDE 3.5 9/15/98 24 Rough/Topout TP we 9/15/98 34 Rol,lgh Electric TP PA @WALLS 3.5-7 9/15/98 44 .Rough/Ducts/Dampers TP we 9/14/98 14 Frame/Steel/Bolting/Weldin TP co 9/14/98 34 Rough Electric TP co 9/14/98 44 Rough/Ducts/Dampers TP AP SEE PLN • 9/11/98 44 Rough/Ducts/Dampers TP PA PRE WRAP Wednesday, October 27, 1999 Page 3 of 3 l ._:; f UNSCHEDULED BUILDING INSPECTION DATE t1/.:2?4t PERMIT#· (it[:-/,'t/l · JOB ADDRESS Z/StJ/?vr).(f/Vf;,llJ2 &2 INSPECTOR~ ' y PLAN CHECK# ___ _ DESCRIPTION ________________________ _ CODE DESCRIPTION ACT COMMENTS CIIY II Carlsbad · Final Building Inspection RECEIVED l --7 1999 Dept: Building Bnglnein,ng Planning CMWD St Lite Fire Plan Check#: Permit#: CB981941 Project Name: SHELL TO 63,544 OFFICE,2365 SF Address: 2180 RUTHERFORD RD ContactPerson: NIELSON DILLING Phone: {760)431-87 Sewer Dist: CA Water Dist: CA Date: 1/5/99 Permit Type: ITI Sub Type: .......................................................................................................................................................... Inspected "/. Date V Disapproved: __ Inspected: ,_,,_,, Approved: By: 4)./IJ, Inspected Date By: Inspected: Approved: Disapproved: __ Inspected Date By: Inspected: Approved: Disapproved: __ •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 1 Comments: -----,-------------------------------.....;...- Cltr·al Carlsbad · Final Building Inspection Dept: Building Engineering Planning CMWD ..._, Fire i:>lan Check #: Permit#: Project Name: Ad(lress: CB981941 SHELL TO 63,544 OFFICE,2365 Si= 2180 RUTHERFORD RD Contact Person: NIELSON DILLING Phone: (760) 431-87 Sewer Dist: CA Water Dist: CA Date: 1/5/99 Permit Type: ITI Sub Type: ·······································································-··················································································· lnl?pected /__e_a_,. Date J / By: lnspe~ted: . ..3 i· qsq Approved: V Disapproved: __ Inspected Date By: Inspected: Approved: Disapproved: __ Inspected Date By: Inspected: . Approved: Disapproved: __ ........................................................................................................................................................... Comments: _______________ -_________________ _ · Dept: Building Engineering Planning ·CMWD St Lite cF-if.e.? Plan Chl!Ck #: . Permit#: Project Name: Address: CB981941 SHELL TO 63,544 OFFICE,i365 SF 2180 RUTHERFORD RD Date: 1 /5/99 Permit Type: ITI Sub Type: Contact'Person: NIELSON DILLING Phone: (760) 431-87 ~ ~ ... , . ~g 0 ..... , -,.• I. 99 Sewer Dist: CA Water Dist: CA ........................................................................................................................................................... -,r-t,, lns_pect~ ljcJ.e-L Date ------ Inspected: u lttf /4f_ Approved: K. Disapproved: __ By. -. • l Inspected Date By: Inspected: Approved: . Disapproved: __ Inspected Date By: . Inspected: ·Approved: Disapproved: __ ···························••11!••··························································································································· Comments:--------.--------------------------------- I ,. ~·· f I .1 '• December JO, ·1998 EQUIPMENT FIELD INVESTIGATION REPORT CUENT: West Coast Accudyne, Inc. 7180 Scout A venue Bell Gardens, CA 90201 PES REFERENCE NO.: PES No. 2247-98 LOCATION WHERE EQUIPMENT IS INSTALLED: . CALLOWAYGOLF~BALL-COMPANY 2180 Rutherford Road Carlsbad, CA ·-----~---- CLASSIFICATJON: Non-Hazardous INSPECTION AUTHORITY: City of Carlsbad This ·report was prepared by: Reviewed by: -~~~ ·Oiutw~ : Douglas gffenberger, P .E. F Frank McBride The results of these tests relate only to those items covered in this report and not to the condition or acceptance of any other related equipment. This report shall not be reproduced, except in full, without the written approval of PES. 2703 Saturn Street, Brea, CA 92821 Telephone (714) 524-9100 Facsimile (714) 528-8782 Internet PESPOWER@AOL,coin I I I ·I I ':1 I I ;I I. I ,, I 1· ·1, :.I I I· I TABLE OF CONTENTS EQUIPMENT SUMMARY Item 1.0 300 Ton Hydraulic Press· •Required Equipment Modifications • Electrical Test Data •Component Inventory •Pictures •UL 508 lnspection Form •Manufacturer's Drawings and Literature No. O_f P~ges 2 2 2 3 3 7 2 ·1 -1 I I I I -1 I I l- 1· I ·1 ·I I· I I I . · Mr. Mike Peterson December 30, 1998 PES No. 2247-98 West Coast Accudyne, Inc. CITY OF CARLSBAD Community Development Services 2075 Las Palmas Drive Carlsbad, CA 92009 Subject: . Gentlemen: : Inspection and Certification of Custom Electrical Equipment Installed at Calloway Golf Ball Company,. 5858 Dryden Street, Carlsbad, CA 92069 Calloway Golf Ball Company, 2180 Rutherforc Road, Carlsbad, CA ·--------------- . Custom el~ctrical equipµient installed at the above referenced location was inspected for installation in accordance with the appropriate safety ·standards and the National Electric Code. A list of the equipment inspected is contained _in the Equipment Summary Section of this report. hi· determining the acceptability of the electrical components, the following codes and standards were referenced: 1.0 National Electrical Code, 1996 Edition, NFPA 70-1990 2.0 UL Standard 508, Industrial Control Equipment 3-.0 Electrical Standard for Industrial Machinery, NFPA 79-1985 4.0 Electrical Safety Requir~ents for Employee Workplaces, NFPA 70E-1983. The Electrical Equipment inspected is used in the golf ball manufacturing process. It is a hydraulic press manufactured by West Coast Accudyne, Jnc. This device is divided into two sections; the hydraulic press plates and.the operator control panel and motor. The press is controlled by a programmable controller. The control panel is fed by a 3-Phase, 460 Volt supply. It has a ·maximum current draw of 60 Amps, feeding a 15Hp motor. The equipment is suitable for use in a non-hazardous indoor environment when installed in accordance with all codes. The scope ofthis inspection w~ limited to electrical inspection of the-assemblies identified in the Equipmep.t Component Inventory. As far as practical in the field, the identified equipment has been .examined to the standards listed above. Equipmel)t was disassembled to the extent necessary to identify individual electrical components. Completely disassembling the equipment, to the degree necessary to detennine compliance with all · construction requirements, -~ould likely result in damage to the equipment. As a result, our inspections are not expected to uncover all construction items that could be found during a complete investigation. Unlisted components providing overcurrent protection are required to be replaced with listed components. Unlisted components located inside enclosures protected by overcurreht devices were considered to incur minimal hazard. Equipment modifications required to provide protection to employees from shock hazard ate. notaj in the report. 2703 Saturn Street, Brea, CA 92821 J'elephone (714) 524-9100 Facsimile (714) _528-8782 lnteinet PESPOWER@AOLcom I I I ·1 _I I I I I I I -1 I I I I- I ·I I December 30, 1998 PBS No. 2247:-98 West Coast Accudyne, Inc. The intent of the evaluations completed under the guidelines presented herein is to establish compliance with applicable electrical codes and safety standards to the extent possible without damaging the equipment being tested. Upon completion of the evaluatioi:i, an opinion on the acceptability of the equipment is rendered. Acceptance is confirmation that equipmep.t or one-of-a-kind ·assemblies evaluated for a specific use and location are suitable. Determination of acceptance does not constitute an approval as is normally associated with listed equipment or assemblies evaluated by a lis$.g agency. Acceptance of equipment does not imply any warranty by PBS or its employees against defects, whether patent or latent, or failure in service. The PES recommendation for acceptance does not imply or warrant that equipment evaluated will function as intended by the manufacturer or operator. PBS _assumes no respopsibility with regard to patent infringements or inadvertent release of proprietary information. PBS assumes no responsibility for rnisu_se, misapplication, ·modifi~tion or improper maintenance and operation of eval~ated equipment. Acceptance of equipment is indicated by application of a label statjng that: Approval of equipment {Jy local authority is recommended based upon field inspection for electrical cot:fe.compliance. Inspection of equipment does not constitute approval for use. Equipment is certified for use as detailed in. report. 4ny modification of equipment voids certification. Based upon our examination, inspection and inventory of components, and field installation, it is our opinion that the above manufactured equipment, subject to modi:f:Jcations and revisions, as noted jn the Required Equipment Modifications Section, meets the requirements of suitability for installation in accordance with the code. Cordially, ~~~ cc: · Mr. Wilfredo A}genio; West Coast Accudyne, Inc. DE:jh I -1 I 1· I I I I ·-1. I I I ·I I I I PES. Description Qty Item - 1.0 300-Ton Hydraulic Press 1 Manufacturer & Model No. West Coast Accudyne, Inc. S/N980Jl December 30, 1998 PES No. 2247-98 West Coast -Accudyne, Inc. Electrical Ratings 460V, 3Phase, 60 Hz. Total Amps: 60 Motor Hp: 15 General: Construction Details: For specific construction detail, reference should be made to UL 508 Evaluation Form and photographs. l. Enclosures: All fabricated enclosures were visually inspected as to their suitability for the intended use. Individual cabiriets are rigidly reinforced, hinge systems are accep~ble and_ locking systems are acceptable. Construction details were evaluated in accordance with NEMA and UL Standards. Unused openings in the enclosure have been sealed. Enclosure fittings showed no loose connections. 2. Mechanical Assembly: . _ · All electrical. components are rigidly mounted, secured and prevented from shifting in place by use of loc~ashers, starwashers, or the ~ounting format: 3. Corrosion Protection: All ferrc;>us metal parts are-suitably protected against ~rrosion by painting, plating or the equivalent. -4. Protective Devices: Equipment jnspected is provided with UL Listed main disconnecting means. The disconnecting means on each device is suitable for short circuit, branch circuit and ground fault protection. All motors were protected by fuses or circuit breakers and mdividually-protected against overload. 5. Spacings: The minimum sp~cing requirements of Table 48.1, UL 508, were reviewed and no sp~cings below the minimum clearances were noted. · Equip,:nent Summary -Page 1 of 2 , I I ·1, 1· I I I l_- -1 ·I I ·I 'I -1 I I · I. I I c,ll'EE·~ December 30, 1998 J>ES No. 2247-98 I \ ~O.t,oi!Jl,~il • West Coast Accudyne, Inc. 1. 8. _EQUIPMENT SUMMARY (Continued) Internal Wiring and Connections: . Int~mal wiring is teliably routed away from sharp or moving_parts and adequate space _is provided for bending. All splices and connections were found to be mechanically secure. Live Parts: All current carrying parts in p~ circuitry are silver, copper, or a copper-based alloy. All uninsulated live -parts in primary circuitry are hous·ed within a metal enclosure and are adequately pro~ed from accidental contact. Dead-front barriers were installed over terminal blocks to avoid accidental contact with live parts. · Grounding and Bonding: . . All exposed dead metal parts and all dead metal parts within the enclosure are grounded per National Electric Code Articie 250. A bondingjumper was .Ued on each door on which electrical equipment (operating at 120VAC or higher) was mounted. · Equipment Summary-Page 2 of 2 I I 1· I I: I I .·1 ·1 ·1 I I I -I I .I 1- 1· I @ I .. ~o.,Olll""i-~ December 30, 1998 PES No. 2247-98 West Coast Accudyne, Inc. Manufactured by West Coast Ac~udyne, Inc. S/N9803l I I -I -I I I ·I I ~I I I I I I -.:1. ·1 I · 1·. I 1.1. 1.2 ITEM 1.0 HYDRAULIC PRESS December 7, 1998 PES No. 2247-98 West Coast Accudyne, Inc. Manufactured by West Coast Accudyne, Inc. Serial No.: 98031 · Total Amps: 60, Motor HP: 15, Volts: 460 1 Each A pennanent marking shall be attached near each fuse indicating its correct current and voltage rating. The marking shall also show the fuse manµfacturer's name and catalog designation, but may also include ''or equivalent". UL 508 (September 1994) Sections- 57.20, _57.21, UL 508A (May 1992), Outline of Investigation for Industrial Control Panels, Item 13.3, NEC (1996)1 l0-3(8), NEC(1996) 110-21. Fuse replacement chart ~d labels have been added. The equipment is not adequately grounded. Provide adequate ground per NEC ( 1996) 250-PartE. GroUIJd bonding conc;luctor has been added. DATE COMPLETE 12/11/98 FM ~ 12/11/98 FM 1.3 _ The "Midget" type fuses (Dimensions: 13/32" x 1 ½") installed in equipment requiring inspection are UL listed "Miscellaneous" class fuses and are not rated for use as branch· circuit protection. All :fuses installed as branch circuit protection which are not rated for that application shall be removed arid replaced with UL listed fus~s and fuseholders of the proper size and rating. If the replacement fuses are of the rejection type, then the fuseholders shall also be rejection type. UL 508 (September 1994), Section 19 .1, 19 .2, NEC (1996) 110-3(a)(l), NEC (1996) 110-3(b)~ . . Fuses replaced with Class CC Type fuses-. See Component Inventory. 1.4 The Control Power Transfonner installed in this enclosure is not provided with the required primary overcurrent protection. UL -listed overcurrent protection sized and ra~ed"in accordance with NEC (1996) 450-3, .shall be installed in each ungrounded . conductor of thetransforiner's primary circuit at the point where it receives its electrical supply. NEC (1996) 450-3(b)l and 430-72(c), Except 2. Fuses added. See Component Inventory. 12/11/98 FM 12/11/98 FM 1· .·1 I I I I I· I I I. I -·1 I I .· 1· .·I I ·1 1.· 1..5 L6 1.7 . 1.8 ITEMl.0 HYDRAULIC PRESS December 7, 1998 PES No. 2247-98 West Coast Accudyne, Inc. Manufactured by West Coast Accudyne, Inc. · Serial No.: 98031 Total Amps: 60, Motor HI>: 15, Volts: 460 1 Each The Control Power Transfonner secondary has no overcurrent protection. Both lines shall have overcurrent protection or the urtprotected· side shall be bonded to the ground. If the latter 1s chosen, all control contacts shall be arranged to be on the fused side of · · the control circuit. NEC (1996) 240-20, 250-75, 310-12(b ). Fuse added: See Component Inventory. There are several unused conductors in the panel. They shall be "safe-ended" and bundled in a workmanlike manner. NEC (1996) 110-3(a( 4), l 10-3(a)( 6), 110-3(a)(8). All unused conductors have been removed or properly safe-ended. Liquid-tight flexible metal conduit shall be secured at intervals not exceeding 4½ feet and within 12 inches on each side of every outlet box, junction box, cabinet or fitting. . NEC (1996) 3-51-8. Liquid-tight flex conduit .has been properly secur<:4. Connections of condu~rs to tenninal parts s~ ensure a thoroughly good connection without damaging the conductors. or strands protruding and shall be made by means of pressure connectors, solder, lugs or splices to flexible leads. NEC (1996) 110-14, UL508 (September 1994) Section 23.7, Connections and Conductors to tenninal parts have been made in appropriate fashion. DATE COMPLETE 12/11/98 FM 12/11/98 FM 12/11/98 FM . 12/11/98 FM END OF REQIBRED EQUIPMENT MODIFICATIO~S . : II . i Ii I . . . c,\?!EEJt& ~ ~ it (") 'i. t: . = . ·t·o11po~"\ PES No. 22.~7 ELECTRICAL TEST DATA Client: k,)eef-: Col!$-f · Au1Jd.yrJt- Pagc _/_ of z._ This report shall not be reproduced, excepU11jiiil, without written approval of the laboratory. I, PES ITEM # --,--'--...... /_,_ . ..,.Q ...... · ___ ~/./~y.wa.c(Z,....cA:l..lou.ul.u.1·e,_-L-PrL.lire.-s:...:.s _________ -,--__ _ I ·11 ! I! I l I 11 I -II I. I 11· . I I I! i -I i • • I • .i· i I Wet Bulb: i. 3 °F . I Dry Bulb: 53 ° F I Relative Humidity '-I/ % Readings taken with PES Asset #22-079, Calibrated through July 8, 1999 INPUT TEST Tested by: D. Seeley, F. McBride Date Tested: /2. -J/-'ZB Operating Condition: PES Equipment Inventory.#: 15-092 Calibrated Through: March l 0, 1999 VOLTAGE I CURRENT A-B I a-c. I . C-A A I B I C ti2.. v I ~S.Sv ·1 't.8Z.. V .r //. 50 A l 12. zs:>4 . I 12. 72..,4 RESULTS SATISFACTORY D NO IZ!YEs TEMPERATURE TEST Testeo by: _ D. ·Seeley, F. McBride Date Tested: PES Equipment Inventory #: JZ.-11---18 15-092 Calibrated Through: March 10, l 999 11 ·AMBIENT I 55 op . I HOTTEST (.p 2-op RESULTS SATISFACTORY DNo ~ YES " 11 I ·11 . I 11 I 11 I 1! I .I -I . '1 •• I -Ii· . ! I 11 -I • I I . i. ~ I I I I PES No. 2 Z.'f 1 Client: We.sf: (?cnf>+ &4.?dt"'~ Page~of -z... I-ELECTRICAL TEST DATA I This report shall not·be reproduced, except in full, without written approval of the /aborator;i. PES ITEM# / 0 __ ....a...,. _______ -,-- I Wet Bulb: '-/ 3 °P I Dry Bulb: _ 53 0 P I Relative Humidity 'I/ % Readings taken with PES Asset #22-079, Calibrated through July 8, 1999 Description Mo-1-oit. '. Description INSULATION RESISTANCE Tested by:. D. S~eiey, P .. McBride . Da,te Tested: · Test Voltc1,ge: PES Equipment Inventory #: Calibrated ·Through: I A-G Q 50 G,_ .fl- .12-11-1t '500V . 14-039 July 7, 1999 I B-G Q 6D !rt .n.-- RESULTS SATISFACTORY D. NO l8J YES DIELECTRIC WITHSTAND TEST Tested by: D. Seeley, F. McBride Date Tested: JZ-11'-qg, Test Voltage: PES Equipment lhvento_ry #.: 07-001 Calibrated Through: March IO, 1999 II Phase A to GRD Phase B to GRD RESULTS SATISFACTORY D NO ~YES I C-G Q 150 6t ...n- Phase C to GRD I I '~---~----------~---'--------~-------'-----------------' ·1 I I I ·I I 1. I I I .1 I I ·1 I I I· ·I .-1- . -ITEM1.0 December 30, 1998 PES No. 2247-98 West Coast Accudyne, Inc. .300 TON HYDRAULIC PRESS 1 Each S/N98031 460V, 3Phase, 60 Total.Amps, Motor 15Hp, 60Hz 1.1 Main Disconnect Allen Bradley Model 1494V-DS60, Ser. A 60A, 600V UL,CSA · 1.2 Transformer Acme Transformer _Model TA-Z-81215 SOOVA, S0/6QHz Primary: 480V; Secondary 120V UL,CSA The following items 1:3 and 1.3.1 were removed per Required_Equipment Modillcation: · r ············· L4 Control Module Allen Bradley Model 1746-A4, SerB UL,CSA 1.5 Contactor Allen Bradley Bulletin 700, Type P· UL,CSA 1.6 Fuse Block tittlefuse Mod~l LF6003-3e 600V~ 30A UL,C.SA 1.6.1 Fuses, 3 Each Littlefuse ModelJTD30 30A, 600V UL, CSA . 1. 7 Contactor Allen Bradley 800-AZ4ND3, Ser C lSHp,460V ·UL,CSA ur Overload' Allen Bradley Model 193-BPMl, Ser C 16-24~ Set@ 16A UL, CSA 1.9 Ice Cube Relay w/Base Allen Bradley Model 700-HA-32.A,.l, Ser B. 120VAC UR, CSA 1. 10 Fuse Blocks, 9 Each t~iiuU I. I I ·I 1· I I I .I ·I 1· I I I I· ·_,1 I I I The above item, 1.10.1, was replaced with the following per the Required Equipment ¥odifications: · · l.l0.l Fuse, 2 Each Littlefuse kTKRI ½ 1 ½A, 600V UL,CSA The above item, 1.10.2, was replaced with the following per · the· Required Equipment · Modifications: · 1.10.2 Fuse Littlefuse KTKR3 3A, 600V UL,·CSA The above item, 1.10.3, was replaced with the following per the Required Equipment Modifications: 1.10.3 Fuse, 2 Each· Littlefuse KTKRl IA, 600V UL,CSA iiliii - The above item, 1.10.4, was replaced with the following. per the . Required Equipment Modifications: 1.10.4 Fuse Littlefuse KTKR2 2A, 600V ·UL, CSA 1.11 . Ll2 1.13 Pecember 30, 1998 PES No. 2247-98 West Coast Accudyne, Inc. The above item, 1. 10_.5, was replaced with the following per the Required Equipment ModificatioJ1S: 1.10.5 Fuse Littlefuse K,TKR2 2A, 600V .UL, CSA The above item, 1.10.5, was replaced with the following .per the Required · Equipment Modifications: 1.10.5 Fuse Littlefuse KTKRl 1A,600V UL,CSA Power Supply Sola . Model SLS-24-048 SIN 1866- Sec24V UR, CSA Power Supply Sola · SLS-12-034 S/N0842 Sec 12V UR,CSA Terminal Block, 68 Pts -1 I I .I I· --.I : .I -I I I· 1· I I I I I _I· I I DOOR MOUNTED EQUIPMENT 1.14 Indicating Lamp Allen Bradley Model 800T-Pl6 120V, 50/60Hz UL,CSA 1.15 I~dicating Lamp Allen Bradley . Model 800T-PL16R 120V, 50/60Hz UL;csA 1.16 · Pushbutton w/Indicating Lamp Allen Bradley · Model SOOT-QAIO~ Ser T 120V, Ac/DC UL,CSA · 1.17 Two Position Switch Allen l3radley Model 800T-H2 j, 18 Control Pad & Display Allen Bradley Model 2711-B6C5, Ser B 100-240VAC, 0.6-.35A, 50/60Hz, 75VA UL 1.19 Pushbutton, 3 Each Allen Bradley Model 800T-XA, Ser D OL, CSA . 1.20 Pushbutton, 2 Each1- Allen Bradley. Model.800T-XD1, Ser D UL, CSA. 1.21 · Potentiometer Allen Bradley · Model SOOT-013~ Ser Q. 10000, 300VAC, 2W Max UL,CSA 1.22 Two Position Switch ANB Model 800T-H2, Ser T 1.23. Emergency Stop Allen Bradley December 30, 1998 PES No. 2247-98 West Coast Accudyne, Inc. Model 800T-FXQ10H, SerT . 120VAC/DC UL', CSA 1.24 Motor Leeson· Cat. No. 150105-60, Model N284TUFK2 · 460V, 20.2A, 15Hp, 60Hz SF 1.5, SFA: 23 1.25 Limit Switch Allen Bradley Model 802T-AP, Ser H UL,CSA The following was . added per the Required Equipment Modifications List: 1.26 Convenience Receptacle Hubbell 15A, 120V UL,.CSA END OF COMPONENT INVENTORY I I I I I I I I I I I I I I I I I I I Control Panel (Door opened) January 4, 1999 PBS No. 2247-98 Callaway Golf Ball Co. Control Panel (Door mounted Equipment) -I '1 I I I I I I I I I I I I I I I I I 1. I Hydraulic Press January 4, 1999 PBS No. 2247-98 Callaway Golf Ball Co. Control Panel (Front -Door Closed) I I I I I I -I I I I I I I -I I I I I I "'1'£E·~ @ ~OjpOW-~ ITEM 1.0 -HYDRAULIC PRESS WESTCOASTACCUDYNE Hydraulic Press & Control Panel (Entire Machine) January 4, 1999 PES No. 2247-98 Callaway Golf Ball Co. I @ I f ' . 'i I ~o.,~~ Decembel30, 1998 · PES No. 2247-98 - West Coast Accudyne, Inc. I .I ·I·. I I I I ·I. I· I· ·I ·I -1· ·1 . . I·. I: INDUSTRIAL CONTROLLER _ENCLOSURE EVALUATION FORM I ENCLOSURE S~ETCH -lRrovide Dimensions) T I I ,, -z.S l J_ ,, j-\O~\ SIDE ITEM NO. . 0 ---'-'-------l UL REF: 8'" _ _.,....oc......:,__ __ ~ PES JOB NO. v-1 l 0 --------1 DATE /"Z...-3 -"'fi REAR 7 1,:;:il TOP ndicate hether or not sheet metal is supported for strength and ri_g.idity: Yes f3f No D IEMA Type / "7 I J ~ Metal __ v.,:.._ ______ _ Manufacturer: J.l-r> fP-t'f'/JrrJ Polymeric/Plastic_-____ _ Catalog No. A--3°5 4 Z. t:?---z--~- ·lnt11ated: Yes D No ~ Purged: Yes tJ No ~ · UL Listed Enclosure: Yes ID No D UL No. A--5.o 5 I_ Listed cabin.et and matchjng front: Yes .£1 No ·o ~f!tinue Only ~f Enclosure is NOT listed: . ./ Recognized: Yes . 6J No D c..s ;4-- lpe· of .corrosion protection: Paint v Plating __ _ Other ________ _ _ equat~ clearance for wire openings: Yes E8J N~. D .Vc (/ Thickness of metal __ __.,~------ ·12 r more cov~_rs are provided:. Yes D No [£1 · supporte:d against inward. force at 1 O' intervals, maximum · ½" Flange on each: Yes Yes (3 ~ No D No D [ . verlap ½" ______ ·and securec;:1 together 10" niax. No D LJ' ,"'. :: _ _ ..., a,,_ , 1 If e of Latch System:,-=!--i--,!,!..:..,L--,--Cover/Door L~ngth: __ ...C..k--'~>C.----'---·Metal Thickness: __ /_cf-.'.6 __ _ Yes g cles ·Enclosure house fuses or CB: · · 1clntlfy rabbe~ or door fla.nge co~figuration on back of sheet and provide dimensions. Yes l2g._ No D Ellosure is constructed to required details found_ in_ 5_08(2)-A11085DRB, Part II, 4.1-5.3: Yes 0_ No O. COMMENTS: ____________________ ~------------ ~ I: ~ I · Following Figures taken from UL SOSA,(1993), Industrial Control Panels . . I FLANGED CONSTRUCTION 1- I I W•B+C C D I I E: F G H 1 ·, I S27HA I b The surfaces -s· may be i, i1ne with one another -not as shown. I RABBET I SA0702A fr------==--==-~,~~~--~------1-t ..,_j ____ ..,..., _ 1 /4 INCH (6.4mm) I I I MEASUREMENT OF OVERLAP 1· ·=ti . w I I SA0570A I I·: INDUSTRIAL CONTROLLER ENCLOSURE EVALUATION FORM. ITEM NO, /o UL REF~· ----tUU:L __ ~ PESJOBNO, W/0 -----~ I MOTOR OVERLOAD CONSTRUCTION ... , .. DATE ·/ 2--.:3-9 8 I .'-J Internal thennal Protection YES NO YES NO / Indicated by wiring diagram ·0 N/A 1·i--1n_te_g_r_a_fTh ..... _e.,..im ___ o_s_ta_t ___ _,... _____ -t----t------....1--------------ii-----t---+--- OL Relays (One Relay Per MTR) \,/" V"" Overloa~ rel~y . ,. :i· v?,,:,. v l:)se heater _element l1-Th_e_n_u_m_b_e_rC_s_) _ar_e_=----------,-----,----,------------~---.------,.--.,,..1 Current elements ·coordinated with Table CQpy of table in panel 'V IMOJOR CONTROLLER Opens each ungrounded leg: Yes ffi:. No D Rating matches lo.ad: Yes f3.... No D N/A D laB_AfiGH <?'BCYII PB0IECTION -~;.,, 1 . :-_; • . • . . , ...... ~.; :b:::... . . . { ·';}>:::.::!::: :::: :::,~::•:~::::: :::o:~::::~81 . ca 0. . .r.:~~:;~',°,., ... Nii.. 0 Yes 121 No I _,. I- ~rotection type is in accord_ance with starter instructions and heater table: Protection type is in accordance with N.E;C .. (Table 430-1.52, over) Multiple Motors, on single branch circuit, do not exceed 20A @ 125V or 15A @ 600V or less; or FLA on each motor is 6A or -less· The protective device doe snot exceed rating marked on Heater Table for smallest motor Yes Yes Yes Yes Yes ~ No l8J._ No D No D No D No MOTOR CONTROL CIRCUITS 1· ·1· I· I I I The size of the Conductors are per Table 430-72{b) or:_--'--_/'-J-'-·.:..:.v'tl,...)_6-,=-------------- Conductors are protected by: Fuse 8. . or CB _D This protect\on is the Branch Circuit protection? oc supplementary device {either is okay) Supplementary fuseholder is tnarked for maximum· fuse size 7 The control wires ·(eave the enclosure? Branch circuit protection is adequate to protect control wires? A motor control circuit transformer is provided? The protectic;m in the primary is 1-Amp and, in the secondary . >-f Amps The rating is • • • • t • ···:' . ' . ~ ..... The transformer_supplies a Class't·P~wer tfmite.d,· c,ass 2; ;Class 3 circuit, or is less than Yes ~ No. Yes o· No Yes 121 No Yes 0 No Yes D No 50VA, is inherently pro!ected and 1s integral to the motor controller? . (need not be protected) Yes D No Follow~µg T~bles from NFPA 70 NEC (1993) •j ., ",)1 •, ! .... > . 430-152. Maximum Rating or Setting of Motor Branc~-Clrcult Short-Circuit' and Ground-Fault Protective Devices P1rc1nt of Full-Load Current . ·--·· Dual· Element lnstan- ·- Nonllm, fJ;lme-taneoua Inverse· Delay elay) Trle Time ··Type of Motor Fuse Fuse · Brea er Breaker• Single-phase, all types -. No code letter ················· JlXJ 175 700 250 All ac single-phase and polyphase· squ_irrel-cage and syn- chronous motorst with full-. -voltage, 'resistor-or reactor start-. ' mg: No code letter ................. 300 175 700 250 Code letters F to V ··········· 300 175 700 250 Code letters B 10 E ........... 150 175 700 200 Code letter A .................. 150 ISO 700 150 All ac squirrel-cage and synchro- nous motorst with autotrans- former starting: Not more than 30 amps No code letter, ................. 250 175 700 200 More than 30 amps No code letter ................. 200 175 700 200 Code letters F to V ........... ' 250 175 700 200 Code. letters B to E ........... 200 17S .700 200 Code'-letter A .... , 150 )50 700 · ?~ ... ~~ High reacikncc·;~ciirrel-cage· ... . ' ·1., !~-f"1 (;! , . Not more than 30 amps No code letter ................ ~ 250 175 700 250 More than 30 amps No code letter ················· 200 175 700 200 \\:ound-rntor - No code letter ................. 150 l~0 700 150 Direct-current 1constant volwgc) No more than 50 hp No code lcucr .................. ISO 150 250 150 More than 50 hp No code leucr .................. 150 150 )75 150 F;,r cxpl:ma11on ol' cude letter m:irking. sec Tahle 4'J0-7(hJ. · . . . For certain c:xcc:ptiuns to the values ~pccifi.:d. s~e Scctiuns 430-52 through 430-54. "The values gi\'cn in the last column :11,11 cover the r:,tings of nonadjustable inverse time types nl' circuil breaker, that nrny he modified as in Sc:ctiun· ~30-52. . tSynchwnous m,uors of the luw-lllrque. lnw-,pc~d type (usually 450 rpm or lower), such as arc used to driv,; reciprocating cumprc:i:sors. pumps, etc., that start unloaded, do not require a fuse rating or circu!t-hreaker setting in excess of 200 pcrceni of full-load current. ' .::...-;; ·.!. Table 430-72{b). Maximum Rating of Overcurrent Protective Device-Amperes Column A Column B Column C Dasie Rule Exception No. 1 Exception No. 2 Control Circuit Alum. or Alum. or Conductor Cop~er-Clad Copper-Clad Size, AWG Copper lum. Copper Alum. <:;opper 18 7 -25 -7 16 10 -40 -10 14 Note 1 -100 -45 12 Note l Note l 120 100 60 10 Note 1 Note l 160 140 90 larger than 10 Note 1 _Note 1 Note 2 Note2 Note 3 Note 1: Value specified in Section 310-15 u applicable. Note 2: ,COO percent 4:1C~_lue s~ In Table 3~0-17.Cor 60°C conductors. Note 3: 300·perc:eni or value spedficd In Table 310-16 Cor 60°C conductors. Alum. or Copper-Clad Alum. ---4S 75 Note3 .• .I I .._,' ,; tf ,,... e·.•. I I I I I I I I I I I I I I I I I I I· I ! .GENERAL INDUSTftlAL CONTROLLER ENCLOSURE -EVALUATION FORM CONSTRUCTION Cqmponents are secured by· other than friction: ITEM NO, / 0 ----'--..:..----1 PES JOB. NO, l0 ! 0 ·:··,.-----~ Yes No D I ,-----'--------------------...,.....--,. ........ ------------------J I MINIMUM SPACE BETWEEN-UNINSULATED PARTS: , : ~ Note: Spacings of field wiring ter,nlnals shall not be less than-1/4• .Actual 1-,! ; ; Volts ADEQUATE? Yes No lt-_______ R_a_t_in_g,_V_o_lt_s-+-_5_1_-5_0 ___ -+_15_1_-_30_0_· -+-3_0_1_-6_0_0_t------t-----f-V---1---~ Through Air 11a• 1/4" 3/8" V .. ; I ..,,.. __ -------,-------o_ve_r_s_u_rf_a_ce-+-__ ,,_4_· ___ -f-__ 3_,a_·_-+-__ ,_,_2 __ • -----+----...;._-f-------+-v __ -1----l Uninsulated live parts & metal encl V -, ____ , ____ ....,. __ S_h_ort_e_s_t_D_is_ta_n_ce___., __ 11_2_• _ _._ __ 11_2_•_-'-__ 11_2_• --1.e----------'----.:..···.:..• ~~V.:..· _· __;...1-._--1 FIELD WIRIPJG TEFIMINALS for use:with cu .Conductors. . :·:~ . ·.:·;:·;tR~ (:;(;·· I . Control. Circuits .(#14 AWG Min.) ___ ' _____ /"'-6=-· --'------- Power Circuits (sized at 125% FLA) -----'---~J_,c./· ______ _ • ,· f' Yes gf' AWG No D Device HP Rating______ Listed Yes 0 No D Si~ed Correctly Yes Ea No D Listed Fuseholder (Min. 1·25% of Load Rating __ -"----·~----'-----I I Grounding Conductor Terminals: ·Listed Yes D No CDR Size:_..;..[..;..L/ ___ AWG Vnlisted Terminal Blocks with Usted Pressure Connectors .. _,IRE .BENDING S~AC_E (Refer to· Table 373-6(b). _____ Size, ,ft lrEBNAI WIRING _____ Size, CU Yes _g)_No D Satisfactory? __ ....a.....--'---Size, ---"----Size, Internal Wiring Size: I'S _ . Type: · Tlff,J I Method of R~uting: Bundled· D Insulated Wireway ~ -11 Roi,iting awq.y from moving parts and / or sharp e~ges 7 Internal Terminations are satisfactory?. l llisted Cdmped Spade? -I Nori-listed Sp_ade (with Liptur~e_d edges)? IOpen-Crimped Eyelet (closed loop)? I Pressure Connector$ on <:ompon~n Mir:itmum size wiring Is /J.. , .• _, 1 ·r,-... . YES v v D Yes J~]: No D Size ----- Size ----- Volts NO V I Control· t~a~sfor~er rating Is ;.;_: --· -,,-----· ·J.../ .... ~~·:<5:::.....;V!.....LA:_:_. _________________ . .:..: _;·''.;.;_:~:;.;_~~....;·:;_.: ·· -- This protection is in: Primary v Secondary-~ ;,,Jr . Fuse ·Rating: '2-A Pri :5 -----.,___.., A Sec Following Tables from NFPA 70-NEC (1993) Table 37:M(b). Minimum Wire-Bending Spa~ at Tennlnala for Section 37:M(b)(2) In lnc:h•• Wire Size Wires per T•l'ffllnal ~WQorkcml2 1 2 3 4 or MOfe 14-10 Not Specified 8 11/z 6 2 4 3 3 3 2 31/z 1 41/z 1/0 51/z . 51/z 7 2.-0 6 6 . 71/z 31() > 61/z (½) -61/2 (½) s- 4/0 7 {1) 71/z (11/z) 81/z {½) 250 81/z (2) 81/z (2) 9 .(1) 10 300 10 (3) 10 (2) 11 (1) 12 350 12 (3) 12 (3) 13 (3) 14 (2) 400 13 . (3) 13 (3) 14 (3) 15 (3) 500 14 (3) 14 (3) 15 (3) 16 (3) 600 15 (3) 16 (3) 18 (3) 19 (3) 700 16 (3) 18 (3) 20 (3) 22 (3) 7SO 17 (3) 19 (3) 22 (3) 24 (3) 800 18 20 22 24 900 19 22 24 24 llXlO 20 1250 22 1500 24 17S0 24 -:-·.,~~} (·•{! • ...:... .• 2000 24 For SI units: one inch • 25.'4 rmllimeters. Bending space at terminals shall be measured in a straight line from the end of the lug or wire connector in a direction perpendicular to the enclosure wall. For removable and lay-in wire !!=rminals intended for ooly one wire, bending space shall be permitted to be reduced by the number of inches sbowu in parentheses. Table 250-95. Minimum Size Equipment Grounding Conductors for Grounding Raceway·and Equlpme'!lf·'· · '·· · · .. ·.::. Size A,atlng or Setting of Automatic Overcurrent ' Device In Circuit Ahead Aluminum or of Equipment, Conduit, Coftper-Clad etc., Not Exceeding. Copper Aumlnum (Amperes) Wire No. · Wire No.• 15 14 12 20 12 IO 30 10 8 40 10 8 60 10 8 ; 100 8 6 200 6 4 300 4 2 400 3 I 500 2 1/0 600 1 '2/0 800 1/0 3/0 1000 '2/0 4/0 1200 3/0 250 kcmil. 1600 4/0 350 •'., 2000 250 kcmil 400 .. 2500 · 350 .. 600 .. . ·~. ' 3000 400 .. : 600-·i 'N ,;,·:., 4000 S00 .. '.· :.,~~_80Qt1 .. :-~~{~'t1·~--~; . sooo· .. 700 .. 1200 tt 6000 800 .. 1200· . " • Sec installation restrictioas in Section 2,50-92(a). 1· ' : ~ . ' ......... ~-' ' ·,· .. , :•'" . t-1· . I I I I I I I I I I- I I I I I I I 1. I INDUSTRIAL CONTROLLER ENCLOSURE EVALUATION Fci'RM CONSTRUCTION . · ITEM NO. 0 ---,...:·c...::... __ __, ULREF~·---.12.U.lL-_ __J PES JOB NO. U-J ! 0 DATE / Z-3-fY RATING PE $WiTCHING COMPONENTS N~t applicable D 1· Rating of ~witching components (See multiple items f n Inventory) . __ ,., ~!~t /Heavy Duty (720VA) D Standard ·[ji,iy-.f2J I 1- ' Snap switc~es are listed or RU ~ No [J Rating of control _relay(s) used· are listed or :Ru For ratings· see component inventory. -. Yes tll rIERNAL TO ENCLOSURE Yes (3 No D Not applicable D · · Amp rating is: (Listed) 15A or 20 Grounding type with parallel blades Yes D . No D No D Light Duty D · .Protebt~--6~:':·,.-'~se :o Amps ':: ,,,.;.:;d3" D ;.::· . .:. ... ·,: ,._-;_ ,~-~:·_r:A~·ps; :~~. ·. :' .. · '· .-. · __ ...__-,-__ ·.·.------· _ hso.1;.oe·,~-----.... ···---·· · ... ,:.• .. ··-· ...... ---.':--·-: .... ~: .. _.~ ..... ' :: ----,. lrGHTING ¢1RCQITS (Indicating· & Maintenance) Not ~ppli~~ble · f1_ l.,ighting circuit voltage does not exceed 150V between conductors Yes D No D Lights are supplied from: Isolating transformer connected to load side of main disconnect Grounded 115V cont~ol_circuit' Plant lighting circ;uit -maint~nance only.. · r• '• . ~,., I I I I Isolating transforme.r (line si~e connected to line side of main disconnect Lampholders are switchless There are no attachment plug receptacles on lampholders Yes D No D Yes D No D tw VOl TAGE LIMITED ENERGY CIRCUIT~ Need not be evaluated if the source is: 1) 2) 3) Not applicable Restricted or-unrestricted Class 2 transformer Component recognized Class 2 transformer Con:iponent recognized power supply A limited energy low voltage power supply may be accomplished by: . Output 30V RMS or less Non-ventilated control panel ,:-. Yes Yes ·1 I I ~o-~~-si:'pP!Y is. powered by isolated secondary,transformer (no auto-transformer):<,·,-.·. 1-Yes D D D D D D D No No No 1- . . . Po~~f"~PP_ly lf~'.ot used inore than 59%-of lts'.~~ti~g ·f·c: ••. : , · ,, . ,~; ;i_~ -··,, :' f· :_, !; • : • Yes•c·D ·: No Th~ output is fused ½ A or l~ss SpaGing is in accordance with uninsulated to uninsulated live parts min. requirements with respect to primary circuits. Yes Yes D D No No INDUSTRIAL, CONTROLLER ENCLOSURE :»';, ::, •.,..f",.,.-,,.• , " • • .' •.,a•• ' I~• •, 01 • .: I ITEM NO, . () -.---L~---J EVALUATION FORM CONSTRUCTION . ~· ~.l,,.• ,, :, ~-.-:-:..:.: <•.: ; -u . NON-M0l08 CIRCUITS Not applicable ~ Infrared Lamp heating appliance overcurrent protection does riot exceed 50A .Yes ..... o No · ! '! ,:,:-:; .,,t·· ·; ;.. · · ;.,,,.~:.J:n;,;~ ..... f<·· J'.r,.--D D D D Appliance over 13 .3 Amps overcurrent protection Is not over 150% ' ,.; • :· i , , !.GU --.: . · .. · , l..J 'ttuO t'l1!i-v:1;;.: :, .. Resistance heater circuits limited to 48-Amps \~ .. ' . ~ : ..... i .: '• 60Amps maximum protection for Resistance Heater Circuits . . ..... Y~-s i o· ,.,N~ .. ~:\l ·: ,!,, '.;V£f1t-! ·~qtr{~- , , Yes D No . ·.~·-,·,•[. ·,~;.;·1~ .Yes D No , ~,!l;,1, • l I Non-motor control transformer primary protection is Amps ----Secondary protection is ____ _; MAIN DISCONNECT Provided : Yes ~ No .. D · ~ot applicable : D . . -. Main device is provided for each ungrounded conductor Yes ~ No D ,. . ~ .. ··:·: f ':·:.,/ ·i-, .. ~. ;; ''ti • • Wiring diagram indicates a device to be,lield installed ,'··-:1 ··\ ''7':Y.es~d]I ··.·: No 3 I I MAIN DEVICE iS1'·1'~-~'>4:t,liid·-cs~:125cx,tt,f't'oitd' ; ,'.: : ·."4··/' ....... ... . . .... ----~~*t~:~1~~:~: · · ~ .:~i,:;J M~ld~-p~~~ ~itch .... (_1_00_%-of_l_o-ad_) ___________ .--.. ~--J:---:'-'---:p.---·.-,--~:=·. --:..--;:-i--'. --._-._-_ .-:.-•. -.-•• -----41 Listed misc. s.!vitch' with AMP rating only (115% of non MtR•ioJd{-'O~: t:,·Y;f) .i w,: 1 Listed misc switch with HP rating (115% of MTR load) , ... -------c:--------i Listed Misc switch with HP ONLY (115% of MTR Load Only) ___ ~v ______ ---i I Component recognized switch -----------------------1 The device indicates open or closed position . ,. . .:, ., ... Yes ES No D N/A· .. D Component recognized CB 1 Up position is on . ' ~ D D • ~· I ~ Yes No NIA ---1 Multiple devices are grouped in one lo.cation Yes 0 No o··NIA··~ The handle is lockable Yes ~ No D NIA D Located no more than 6'-6" above finished floor Yes ~ No D NIA: [j . C.ONIBOL CIBCU1LDE~ICE$ The control circuit transformer is grounded Yes ~ No D N/A D -------, Ungrounded secondary conductors are fused Yes @ No D NIA D ----l-'1-----, Common Conductor to coils, Relays, etc, is grounded side Yes R No D .N/A D ;"'1 -.,. · . . . -~· ,; h··:·;~Jti·1 . :~ .i·~:r.-~:1,-, · ------i All operating coils, magnetic devices or indicator lamps are · · :. . c'; dir.ectfv,.connecte_d.t.<?¥~,ii,:: .. rite ~ide of:.~he con\r9, qir~~t-·;~. ' : Yes @ _.;:N~> 1P.Nij~,~1.~J~{,:.:.,\·..;.·_· ---"""---1 , 1-~~'t· Al~--'Jontroi conta·ct~-~~io . .".tt~· ci~her.side of thc;'c~fiftofiirb'"uit'-Yes:·· EJ ~ No·~~E]fa~~/@;~ .-~. . . ·-· ........ . .. . ' . . .. . .;;.:...--'-::.------1 Autq Restart will not occur upon return of power due to power :; :.' -~~ failure, undervciltage or i:notor or relay recycling except in ' D D blowers, guarded pumps,'lights :. Yes No D ·;~{~.. ______ _, I I I I I I I ·~ aW· INDUSTRIAL CONTROLLER ENCLOSURE. EVAl.,UATION FORM ITEM NO, lo UL REF: PES JOB NO. /,.__jl() -I CONSTRl)CTION DATE I 1-_,, 3 _q f · Secondary circuit wiring is routed reliably and securely away from uninsulated I live parts of difference circuits , . Insulated secondary circuit wiring is routed aw~y from other insulated.circuit -_ I wiri~g or has ihsulat!oi:i suitable for other circuit _ · _ _ . _. Field wiring terminals ~re segregated or separated-via barriers from other circuits or insulation is suitable for other circuit ·1 Field -«iring .terminals are segregated or separated via ~arriers from u~insulated live parts of other circuits or Class 1 conductors are used .MARKINGS . Print pocket is provided Diagrams and instructions are provided loose. -Are provided on e_nclosure or panel Nameplate is provided It reads: _~.,,.," Yes fZJ Yes ~ Yes D Yes D ...: . :': ···, ~"-... - Yes f2l Yes .o Yes r2J Yes 0 ·1 I -.I 5-r:J 'A--f ~r(...J ,_ '-" .:ti::-q rot:i I 4-w,, Q -e..., : To+A-t...-(.:, 0 .I -I I ·1 I I ·1 I I !+s: 4'20 'p .J.1.11-:'SE-: If multiple sources, then information is required for each source or interlocked disconnecting mean~ are used and cautionary statement is provided. Yes D In the c;:ase of motor starters, heater tables are provided Yes D Individual external loads ratings in volts and amps and HP are· provided Yes .0 Custo_mer provided equipment are so indicated Yes o· Fuses·are labeled showing amperage and voltage _...:..:--Yes D F~se replacement warning is posted in panel Yes D Field wiring connection torque tightening requirements table 'is provided Yes 13- No D NIA D No D N/A D No D NIA D No D NIA D No D NIA D No -~ NIA D No D N/A D No D NIA D ":? --~ No D NIA )EI No· D NIA gi No D NIA D No D NIA gJ No a NIA D No ~ NIA D No D NIA D ~---------------- I , ·I : I ·I. ·1 , I .. . I . . I. I . 1.· ·I I I I ·1· 1· I I ·.· I ,, December 30, 1998 PES No. 2247-98 West Coast Accudyne, Inc. ... , ..... ;;':. s-_''1 n :-- ~ • .,. • -J • : ;1· Fr·"' &,• •• ' ,.. ··,. ~ .. · • ,i : ' ~ . -1-·~-. . 1;·:··· ·1· ·. ; ... . I .. , • • #, .. :: ~:·.1 · 1.:: ·-· ;1 . . , \. ' .· ~-=-f ,, • ' .\ ,, j >J 1•t '•, •'f ,I • • \'~'•, r~ ~ .. ,. ' ,· 1··' •• : •. : ~ i p:i._ .· -'' .. ' ( ;\ ·, .. ... . . ~ :.=,·1··· ,·f .. ' •. 4~'} .. J H • • • ~·\'7 ~-·, ;· ..... ~ ·~ ' .. -:.,.···1'. ~,;.' :• .. ,. . . •' r,·_.., :·~\- ": ) l : ; ... ::-< ~tf \~J:·/~)i}-:.' .. ~f :) -~-'. .:,:\J1ft-'-i ..... . . "••• J :, (it(}2t@i,iti~~tst?5;%(~i,~~t,;~,:r::ir ·;ff}\:~t\<:.r', : .. ·. · .. : •\V!fl,:;Jt;~· l · \'' .1.,, . ---~. ',· .-···, ..... ' l.'. : :,';fi///\,)J: /\· ···,-~ .. "' 1 ... /·..:. ~·:/. ~ , ·-.I• .'/., ' ' . ·::: ,! ~ ~ '. ·:.-,· i · .. '~ .: ' . ' ", SLd(-{ <· .. INPUT mbJrnrn:J mmcrn:ill . u][i](ill[ill rno;::n:mrn::i .,·· .. ' .. .' ~' . .. ·-· _; :~ r·--/~.)S:t::_~. . _.; ... ;:.t.-,\::. ,, ... -~-:\}];:·\ '' '/\f:\ .. :..;-1 ·1·,·,Y.t: ',' .··.-·~};;·,···· .,!,:,l[,J~·i<:,f~l.,'',4,)-.'.;!,-, .• ,· 1,'.'·''.-.• :.;,~,d,,'".',{l')!'-"l\•:\i">\·,. _ _lj-1·· :,.;;;; ' ... ,-~---·". ·.,.,,,:':·· ;-.. .';,:+ :, ,.· '·.c i ·;, .. ·· ... ·.:· "fi:-·i<~ -':-'~_;;_.. . .. _ ~:-.< .·v· "_,··,-;,i'/-::; ."1 ' '·; .. ,··r·:-,,· ,. . . ·', L: OUTPUT i;~.,. '··. •r, .·.' ·:.' .·; · ;1'.·~ 1·.·"') 120VAC '· • .-' . .1.,1" · NALOG ... 120VAC ' ' . .., ' .• ',,", . ,., . ' ... '·;. , .• ' ' ' , .• 1; \ I. POWER t. '. '· . A 1/0... . ... POWER·• ... · ·· ·· 1t~·-,_ i It'.~ '·'1 • ·f·,, f • 1·,"I· • , SLOT·2 .. :1 ,::-:'::,··· -... ,'.· .. ··: :·'; · -.1··1· . SL0T'3; :.· .. :·. ;., rnmmoo.,,.-:h ,·.-~1 ·. ·.,;--:· , ·. · .. ,; ,Poiitit(::J° ... '""d • ·= 1" C!J[[]CIJC!IJ· .... ,:.:~~';'!,\..'\ ., ~.:'_\~. --~-"".':!·~:. 9, 2 t'. ; t~.. ' , ' 1 2. ') , • uJ[iJ(ill[E) • •;•'.I., ,,', , ·. i ~, ···.'.,'.-V) • •. ;. • ' 17,' •.' -~· ... ;·-··~. i~ " . . \· ·~· -,, . ,-v: t' I ·': (' '• .... ,. ,, , . _ .,/,~ . ). · : , :~~.~ t;,1\f\ , · :\}·f ;::;;~Lit .! , ,; . : \/·. .. . -f c. · ,·/ • •.. INO"" 20 ESTOPPRESS .... , ~'1' •. ~ ,,_., •• :, . ,-· ,r,•· .. ,,~ :.':,,,·:,:· ... ,,, .. ,, ·,.1:,, ., .••.'•"',·t, ·,,.·1. ,·, r---'-"---'-:~~t-,t-=~,-,-;=-t-<----.. '-:-++---r-:-, .. ·-; • .,; -,.~.,,>"..,1.4 ·''\ .-:.::~. :;,· ; I ·,1;,:.i'.,,'l1"·¼ .... ,:'.~"'~· ....... Fp(•. ·t: :· . . '"':"' 1 ..... r_, 4-2om0SIGNAL . . 21. CLOSEIPRtss', '·...J.<. · ; ·.,··: -:· • .':~-;;. ,j' OUTO"" ,J&._.,; .. ,l.-,c,· .', .. •' ·:···_~.' .... _wsl.~i.(!2•01.l PUMPMotoFi'' ·:· l-:"-,'"'------'i--'-':::c;:,--t~--'--t+-,--' ' FROMTFWISOOC[R '~ .. -INf:~ .. ~· ' · ... ·{'<:.:).",;·-'P81 I :J::_· .. :::·,): ouri·= :;'·\ .. ;t~~-~r:\·:···.': .. ~:/-J\; ·,'·~F~-<;:I·:· \{, .. , .· ., ;:;/:':.::· .. .': 1---'-"--'-,-.,;;;;;..i "!,(· 1-:. !._.· •. ~-·~-: tii2.-.~ 22' CLOSE,2,PRESS : .. ,.,, .,: .. ,.:.1.. PB2 ,,, ;t · i,·:·.,.~.; , .. ..., .. ,.,.}. • ·, ,· ""·P·~\("f··i,,···,·,t,', ... Ji.c~.CYI.OPs .:··•··.• .. _. , i--;---:---=:--1 •· .:-, ·· ·"it : ; : ; F: ~ .. ~f,:::? :t:;?-: ~· , '; i:.;t'\:1{t' '/ ~/t ~:).'.{;f;i,/::,,:.:titi?~!.\~':{;. }: ·?i·~.[~m,:tt ·.t-...,..---=--:--=--~:ti ,,. <~-' .: .. ,_. ·: ;\~·.:·. ' · .· 24 PRESS IAAN/Allto' . :¥ .½f 7' :i,_ ' ., .. ·.. ',. ·,,!, ' .. _. ". 1 ov'f 3 .:... 39 .,' • ,· ,. ,,,., J, . ' · ' . ',· · '• ·t,.· ., .... SOLJ ·" ; ,.,;]I iwi cit. ul>' sOl ,:., .. ~ .. ,!.; . '· . .i, 1-~-"-"'--'.;;c'-I · ,· ,'; ·:. .\: rN-4··:-· .... ·, ..... ;.,:.:.. ...scu i\ , ,.(·).:: . . , -:· ',)j::/<;,.1;•1..:~·· :., .. ); ·;·:,l·~,.-:v,·:<:;...; '.'· ·.·.· ·,, .~,,,-. r;.' .\:: .. :.:·.· .,.,, .. ..,..-,---"""'~ 1 ,, ~ .... .., .. "'·l ., ., .,.. · :ZS PRESSClOSEOPRE~~-.-';!"'·· . j,s ';, :,,:.'.,,{. out.4--';-.«>., ',,.".•·.:· .. ;__.' .· .. ,: .• ,.,,sJ,., .. ,!;ot,C .. .' 'PREf'IU.VM..vr.sk:,:1f,;.;,f' ,:, ·, ,; ·t,' <:;\J '.~, .,; . . . ;,_.,··,·· ·.-:\_.f',::-!. 1 ·.;;:', :,•:f).' >. OUT·-~·= ,41)\jt;):;,:{:!'.f·:,~·':''.::'.:.i\:''.-:;'..';·:v_·~~f;~'.:"::: ... ·· .·_ifjJ;f·:< ', 1--~~--...,,:--1 -~~:>·:? r .. i::;:_ ,;,,., · ,. : J-ill 6 •..., 25. PRESS CLOSED LIMIT SW ., . • • · LS1 . . ', · · : t· . • . " .,... . , , .. · ·,, •''f't. ..... ··~. , .. , ;{-,.,~·.-., . y: ... , . , , ,' SHIJTit.t C'1l Elribio.,. ,. · ·.• . . · 1---~...,..'='-1 ,. ·. ;· : ·.,; · : . ··:·· · ,:,~ :•i . . . ·-y;n;~ ~,;_.·: · · ,!:t• ·::"::i·; . ~-'.(!:-r\.:).·: ~ .. ~::.. _j/::.·.t·;:·::·-;;;'.·t ,,::,:;,,.;·:'.:.,;JJ~:x.-.SOLL·t;·.'.:-.. ·, · ·.;·~·--:-·,\;:,;I· .i:':·fr;\t. ..._ ..... ·,_· :: . ';_'.'.;_,_ifft'....., '21 SHUTTltCYL.RETRACTED.'.·:,~ .. PROXI ~···,'.:! •··!,",'.,_,:;1·, .... it, .•.-~. ;i::,.c:,·,,,,•,t~tf';·;'-•.,..,_,,.,,·~~,!-i'.,':,:w,v·; .. ,•;r_.~> . .-.,. ,, ·~H~.'-~~i;,_r-~-,.·,, :::::::::::::: .:"'-~;~ -1.: .i, ',•, ··,, f-·; \,;:~.;',~'-,. ., .'. ~ .i?~ ..... 7· ' ,. '·-~ ., .. , ,· t' ·;1·; ""·'. ·.]; .. '. . ~-• ,"""? ~-f· ,:,. . ,, ,, '~ •i .... :;~ -~·1 .. . \ ;il ·. f ,•. i,,'f _{ 1~1p. . 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"4,,_ :, • .. · . ::-.... -t ·~·· -~ t-': ....... --t·7r':.---,:'"· ':..,_,·"':' ;· ... ~ .... -:, . -·· .--;_ .. ..,. ;-a,;•--; . . .. • .. ·::':;:·: £'.: :·. ~ ., :=:==: " ·1 ~ I I : : I t('i; ·r, . ::-;· 2>, ~ . :·:'. ;\::;,: -. :·, ':,~i nD . -. : .• , :_;tt/}r er . Fl . ~ i .. :..,, .-_ ·-ti_ .• -• . . :?; ::_ ·._>-,·:~-::\.o +-44--1-i(r·'{@I, eli ggj<f1 T;'.:>>·· C ~ ""' ·· ~~ c!]. •;:. ··~,· · ·~-; J _.-__ -., . ·:·.</,'.: ~--:·/· '. : . · --.. 0000 __ ;§.,:~-:. '. -,.. . -l -·.~ ;;o -·L-.... __ _. ::··.;:·:~---+--....--'-~---'--:~-T-::u\01f'0~ ·ei/-~ a00° 0 gggg· ~t ;. -~'"_:~:·::-... " ----,· t :::: i.ru· --n -- ·-: r: -'· D 0000· ' i~ 11-------'---'-------'I \." . .._ w ~ \ ~· . ... i. ~ _.,. . ~ J'.'. -.~ _, -,· .!· ••• t; •,; •• . ' /' .,,:,,.·_, =·" -.::., .. : ~ t}· < .,:f: .. . -;.'\.~ .. . -~ . -.,. .. . : .. :..·_, . ' '--. . L :· . -~ ~. :. ' -. . . ;,• . -:-: .--.... 1· . ... ~ ... . . . .. ·"' ....... t., .· .. '.".:.~ ....... ;. 0 =<. .. .... . :: ...... ~--.. _~.: · .. • ·,-~ ··-;"_: . -~· ..... .,.. .. "\ ·--~--: , ... .....,_ ' -·-:,-/!. DATE: 8/28/98 JURISDICTION: Carlsbad PLAN' CHECK NO.: 98-1941 EsGil Corpor,atio,n 'l,r,, Partnersliip witli qovemment for '13uiUing Safetg SET: III PROJECT ADDRESS:, 2180 Rutherford Road PROJECT NAME: Callway Golf Golf Ball F~cility T.I. D APPLICANT D JURIS. D PLAN REVIEWER D FILE D The plans transmitted herewith have been corrected where necessary and substantially comply with the Jurisdiction's building codes. ~ The plans transmitted herewith will substantially comply with the jurisdiction's building codes -. whei:, .minor deficiencies identified below are resolved and checked by building department staff. D The plans transmitted herewith have significant defioiehcies identified on the enclosed check list and shoufd be corrected and resubmitted for a .complete recheck. D' The check list transmitted herewith is for your information. The plans are being held at Esgil Corporation until corrected plans are submitted for recheck. D 'fhe applicant's copy of the check list is enclosed for the_jurisdiction to forward to the applicant . contact person. D The applicant's copy of the check list has been sent to: ~, Esgil Corporation staff did not advise the applicant that the plan check has been comp.leted. o· EsgiJ Corporation staff did advise the applicant that the plan check ha·s been completed. Person contacted: Date contact~d:. S}°?4"98(by:~ Telephone#: Fax#: Mail . Telephone Fax In Person ~ REMARKS:_ 1. The designer stated.that city will equire the computer room to be accessible. Please verify. 2. Esgil Corporation received o,, · one set of the plan. By: David Yao Enclosures: Esgil Corpdration . 0 GA D CM ·O EJ O PC log· trnsmtl.dot 9320 Chesapeake Drive,. Suite 208 + San Dkgo, California 92123 + ~6-19) 560-1468 + Fax (619) 560-1576 .. DATE: 8/26/9.8 • .!: • JURISDICTION: Carl$bad PLAN CHECK NO.: 98-1941 EsGil Co-rporatlon 1n Partne.rsliip witli ·qove.tn~nt for '13uili£ing Safe.tg SET:III PROJECT ADDRESS: 2180 Ruthford Road PROJECT NAME: Callway Golf Golf Ball Facility T·.I. D APPLICANT ~JURIS . D PLAN REVIEWER D FILE 0 The plans transmitted herewith have been corrected where necessary and substantially comply with the jurisdiction's building codes. D .The plans transmitted herewith will substantially comply with the jurisdiction's building codes when minor deficiencies identified below are resolved and checked by building department staff. D The plans transmitted herewith have significant deficiencies ident_ified on the enclosed check list ~nd should be corrected and resubmitted for a complete recheck. ~ . The _check list transmitted herewith is for your information. The plans.are being held at Esgil . · · ;_ ·cor:poraJioh_ until: corrected plans are submitted for recheck. · · :. ·:'c~, .. ,_·_::~-~-·"~·;· ':.-:·_~,.,.·: :>·.~: , .. · ...... _-·.· .. · '· ·... ~-... D .. ·J~he a·p.pli~ant·s·copy odhe check ust is·enc1osed._for the .. juri$dicuari to fqrward fo the applicant f. ·: .. ·~-<--·conta9t'per~or1~:-.". ..· ·. . . · .. .-.· _,_·., ... ·_ .. _·::_ .·.··::: . ·.-_·,. :.:: .· . .·_ f ·· · ~-:'th·e··~~p·ji~~:n{~,-~6p~:of the ~h~ck Ust has.:~-~en\~~ t~/': . '/-,: . · .i.- ~· ·. .. . ·smith Consulting -~rchitects (Mike Woerner) 452-3907 . ::;_, . ~ L Esgil Corporation staff did not ~dvi~e: the appli~ant that t~e p-l~n check has ~een co~pleted. · D : Esgi_l'Corporation staff did advise the applicant that'the ..:plan check has been co'rnpleted. -·:: . Per~-~n riontacted:. . . . ·: . . ·1~1ep·h~~e #:·. · .· . . . . ... : .. ·:,·:~ ... , . . Date contacted:. (by: ) Fax #: ·.Mail Telephone Fax In Person D REMARKS: By: David Yao, Enclosures: Esgil Corporation [8J GA 0 CM 0 EJ 0 PC · 8/19 trnsmtl.dot 9320 Chesapeake Drive, Suite 208 + San Diego, California 92123 + (619) 560-1468 + Fax (619) 560-1576 ------------------- .. Carisbad. 98-1941 UI 8/26/98 RECHECK PLAN CORRECTION LIST JURISDICTION: ·carlsbad PROJECT ADDRESS: 2180 Ruthford Road , ',.'•· DATE PLAN RECEIVED BY .l=SGI_L CORP.ORATION: 8/19 Hi=VIEWED BY: David Yao FOREWORD (PLEAS~ READ): · PLAN CHECK NO.: 98-1941 $ET: 111 DATE RECHECK COMPLETED: 8/26/98. · This plan review is limited to the technical requirements contaii:,ed in the Uniform Building ·· · Code, Uniform Plumbing Code, Uniform Mechanical Code, National Electrical Code and state . laws regulating energy conservation, noise attenuation and disabled access .. · This plan review is based on regulations enforced by the Building Department. You may have other corrections based on f·aws and ordinances enforced by the Planning-Department, Engineering Department . or ot~er depaf!ments. ~ -.· .: . ,. .·.:_Th~ fqiloWing items listed need-clarification, modification.or chahge>· A_i'I. ite-~s mus_t b~· satisfied . · _, · .,bE:)for~ !nEf pla_ns_will_ be in conformance with _the_ cited codes· an'd r~gulations. Per Sec. 106.4°.3, · · . :., :_ j ~$4;. U111form Building Code; the approval of the· plans. does:_ not ·permit the violation_ of. any • •• (! ~,~·,.,~ --~--,·,.-••• 1 ••• ·.-::: ••• -• • -·~ .. '• • ;._ -• • • .. _-_: .. state·.county'orc1ty law .. .-... · · · _;-. · . '-'"·: -··Fc-/· ·, <·-.· ·. -. .--= .. · •· -· · .. ·._.-:i;}r~i//::-'.·'.~\-~·-·}t~·;~:-..::·: ~:· ·. i ' :··' -~:· . . . . . . . : . <: ·-: '. .. · ... >. :;: : '· :·-:.: : .. :.;-:.> :,>~-;i; _.;::-:; . .:.~,::)a-<<-.... :_:· .:':. ~.- ' · -.:;t'.:)\~_:.',EI~§S8'·m.ake'.aJI :corrections ·on the original, tracings and sttbmlt twc(riew set~ bf pr_ints fo: '··. · .... ,: ---./~-~~!:·'/::·EsGil:°·cdRPORATION .. · . , . _:. · · .. ,:.:· '~'..:':·: 7 ·: • -·, •• '· .• ' .-,·:.~. )Qf;ci;it~ie rechecking, please ;de~tify; nl!xt to eai:h item, tt:Ifieei of tfi: PI~n~ 1 upon ' :)·; :.> '· wt)ic;:ti" each correction ·on _this sl_leet. has been·. made :~nd. ~~t~rii thi~. sheet wit.Ii the · .,.. ~-_revi~ed plans. :.... ;·_ ·.· ·. · ,: .... :', . . . · ;-_ C._ Th~. f91lowing items have not been. resolved from the previous plan revi~ws .. The. original . ~-,,·~·~?{. 'correctio_ri numbe(has been given for your· reference:· in case you did' n6f keep _·a-copy of .. ·: the· prior correction. list, we. h~ve enclosed. those pages cont_aining 'the· ·outstanding : . corrections.· Please contact me if you have any q1.:Jestions rega(ding these items. • ... • • • ~ > • < • > ·: • • • · D. Please indicate here if any changes have be·en made to the plans that are not a.result of corrections from this list. If there are otner changes, pleas·e briefly describe them and where they are located on the plans: Have changes been made not resulting from this list? C:J°Yes tlNe '"Carlsbad, 98-1941 Ill 8/26/98 15. · 'The designer stated that city will not require· the computer room to be accessibe. Please verify .. If you have any questions regarding these items, please contact David Yao of Esgil Corporation at (619) 560-1468. Thank you. + PLUMBING, MECHANICAL AND ENERGY CORRECTIONS + PLAN REVIEWER: Glen Adamek 3. The ''grease duct1' wrap is not approved per the UBC, to be installed around the fume and dust collection ducts in lieu of the requited smoke and fire dampers. Please correct the Fire Protection/Life Safety Report, by Schirmer Engineering Corporation. Fire dampers are requJred af the duct openings into the fire ratec:I shaft, so how does fire rated shaft o·mit ·the requirement of fire · dampers? The Builc;ling Official must_ review use of the "grease duct"· wrap as an ''alternate materials, alternate design and. methods of construction" (for fire rated shaft construction) as per UBC, Section 104.2.8. Provide data on the amount of dust tQ be conveyed in the ducts and the amount of dust to build I.IP in the between. cleaning the ·qust collector ducts. . . ,• . . . . " • ~.t ... .4. --~ UMC, Section 505.1. ;,EXCEPTl9.N: Ducts_ c;~teyihg vapor-;r f~-m~f having -. · -·. , .. ~· -, -·__ flammable. constituents less than 25 perce'I'.)\ of their !ow.er flammability limit may::· . .. ~-·._·_. -·. ·-:' -_ --:·--:. -p~s"s°through other spaces/ ·Not_e: comtiustibiEr dusts: 'are no( i_ncluded. -.... :c . _. : :_ -, L-~l/-~-:· :. :·.-.: _0_4·c:i~ "gonveyi~g Com~_usfible _'ctu~ts. mii~~i·e~tiijc(~ir~~tly to_ t_h_e'_exterior ~(" . _ : . _ -~ -1 .. J, ' ,. J' ~ •• ~ •' ~ ' .,.. • _.. " • .-' " •', < J;.. • • .,,.-• \~-,.: :..Q. ~-., --~ ,_,_ •.• (. .._ , •• ,:;,,,• ~-~---:• .... :,, •• ,.:i;..~,.. • ·~-· ~· , • • ·-~-... i•. ·~ • · -. _:\/{ ·'.~ __ /_,:0 ,-,:;;-: the b~_ilding witho1.,1t ~nt~ting 6t!i~r sp,~~_es.··, (DUsf may,_ qlli_tq:~p~wit_hin the· _?:-·· :· . . ··:':+;?_.-:·:: -. -· · ~ucfsystem.) Please ~orrect th~ Fite erotec;tiqn/life Scifet{Rer:{orf{bYSchfrm~r:.':: .. . _-_ ·. _. . -Engir,eering .¢orporaJion. (Pages 10,:, 11,· & ·12)''.A$ ·per PafKe1if/cfrV-·of -· ~ . ·· . .-:--_.:._ -. ~ Carlsbad Building Official the co'cte interpre-tation from ICBO is--not· , . _ acceptable: Note du~f d_oes not have a lower· flammabi_lity limit and __ because the - build:-i.JP of dust inside· tt1e ducf tliere is no way fo limit the dust level\vithin-the -. duct .system. The omission ·in the exceptjo'n ·was not' an ·oversight/ The amount'-_ . of dust in th~ dust collector must.exceed the_ lower explosive' le~el, at some ._-times. iilease aqdress:·exploiiion···venting"o(ttie du~t collectot'. :·-'.'. .· : -. If you have any questions regarding .these items, please contact Glen Adamek of Esgil Corporation at (619) 560-1468. Thank you. · · Es·GU Co·rporat-lon '1.n, Partursliip Witli (jovemment for 'lJuififing Sefetf! DATE: 8/ 13/98 · JURISDICTION: -Carlsbad . PLAN CHECK NO.: 98-1941 SET: II PROJECT ADDRESS: .2180 Ruthford Road PROJECT NAME: Callway Golf Golf Ball Facility T.I . ~ANT ~ 0 PLAN REVIEWER 0 FILE . O The plans transmitted herewith have. been corrected where necessary and substantially comply · -· '.. with the jurisdiction's building codes.· D The plans transmitted herewith will substantially comply wi~h thejurisdiction's building codes · when minor .deficiencies identified below-are resolved and checked by building department ~~. . . -_--D . The plans transmitted herewith have significant deficie~cies identified on the enclosed check list . :.·: -, : · , :_ ai")d ~_h9u_ld be c~rrected. and resubmitted for a complete recheck. · · · :· --i:gj~--~i-~;-~h~c~Ust transmitted herewith is for your information. The plans are being· held at Esgil . Corporatiqn until corrected plans are .submitted for recheck. . . : ' , ~ . ' ---. _D .The ~pplicant's copy of the check list is enclosed .for .t~eJurisdiction to forward to the appli6?i.nf -contact person. -= . r.:gj The applicant's copy of the check list ha$ been fax.to: Smith Consulting Architects (Mike Woomer} 452-3907 [gj. Esgil Corporation staff did not advise the applicant that the plan check has been completed. D Esgil Corporation staff did advi.se the applicant that the plan check has been completed. Person contacted: Telephone #: Date contacted: (by: . ) Fax#: Mail Telephone Fax In Person ·O REMARKS: By: David Yao Enclosures: Esgil Corporation 181 GA D CM 181 EJ D PC 7/29-trnsmtl.dot 9320 Chesapeake Drive, Suite 208 + San Diego, California 92123 + (619) 560-1468 + Fax (619) 560-1576 Carlsbad 98-1941 II 8/13/98 . RECHECK PL.AN CORRECTION LIST JURISDICTION: Carlsbad PROJECT ADDRESS: 2180 Ruthford Road DATE PLAN RECEIVED BY .. ESG!L CORPORATION: 7/29 REVIEWED BY: I)avid Yao ·. :·_-FQ~EW9RD (PLEASE READ): . PLAN CHECK NO.: 98-1941 SET: It . -DATE RECHECK COMPLETED: S/13/98 This plan review is limited to the technic~I requirements ·contained in the Uniform BuHding _ . , Code, Uniform Plumbing Code, Uniform M~chanical Code, National Electrical ·Code and state laws regulating energy conservation, noise -attenuation and disabled access: This plan review •·· is based on regulations enforc~d by the Building Department. You may have other corrections · based 6n laws and ordinances enforced by the Planning Department, Engineering DepartmE;3nt or ptl:ler departments. · · · :· ,.: __ .. :: Tt;1Effollowing" items listed nee9 clarification: rhod1ficati6n or change. All items must b~ satisfied .bef9re the plans will be in conformance with the cited codes· and regulations.· Pef Sec. J 96:_~: 31 · · 1.994 ·Uniform -Building Code, the approval of the plans does not permit the violation_ of_ any :: sta,te,. county or qity law. . .· ' .. ,· ' ' A Pl.ease make all corrections on the original tracings and submit two new sets of.prints ·to: · · ESGI_L CORPORATION. . B. To facilitate rechecking, please identify,. _next to each item, the sheet of the plans upon which each correction cm this sheet has been made and return this sheet with the .revised plans. C. The following items have not been resolved from the previous plan reviews. The original correction number has been given Jor your reference. In case you did not keep a copy of the . prior correction list, we have enclosed those pages containing the outstanding corrections. Please contact me if you have any questions regarding these items. D. Please indicate here if any changes have been made to the plans that are not a result of corrections from this list If there are other changes, pl.ease briefly de·scribe them and where · they are located on the plans. Have changes been made not resulting from this lis~? CJYes CJNo · Catlsba,d 98-1941 II 8/13/'98 15. The designer stated that city will not require the computer room to be accessibe. Plea$e verify... · If you have any questions regarding these items,. please·contact David Yao of ~sgil Corporation at (619) 560-1468. Thank you. + PLUMBING, MECHANICAL ANO ENERGY CORRECTIONS + PLAN REVIEWER: Glen Adamek 1, · The licensed designer must sig.n each sheet of the plans. The food service plans are r1ot signed by the licensed designers. 3, The "grease duct" wrap is not approved per the UBC, to be installed around the fume and dust collection ducts in lieu of tr,e required smoke and fire dampers. Please correct the Fire Protection/Life Safety Report, by Schirmer Engineering Corporation. Fire dampers are req_uired at the duct openings into the fire rated shaft, so how does fire rated shaft omit the requirement of fire dampers'.?.· The_ Buil_ding Official must rev~ew ~se of the_;~grea~e duct" wrap . . ~s ~n "alternate material$, ·altf3rnate design· .am:I 111:ethods of construction" .: '(for fire rated shaft constn:iction) as perUBC,.Section·104.2.8: :Provid·e·data on the ,amc;,1:mt of dust to be conveyed_in"the ducts and _the.amount of .. dust to build .up in the between cl·eaning tbe ·dust collector ducts. 4. UMC_, Section 505.1 "EXCEPTION: Ducts conveying vapor or fumes having . flammable constituents less than 25 .percent of their lower flammability limit may pass through ot~er /spaces."· Note: Combustible dusts are not included. Ducts conveying Combustible dusts must extend directly to the exterior of the building without entering other spaces. (Du~t may build-up within the duct system.) Please correct the Fire Protection/Life.Safety Report, by Schirmer Engineering Corporation. (Pages 1'0, 11, -& 12) As per Pat Kelly, City of Carlsbad Building Official the code interpretation from ICBO is not acceptable. Note dust does not have a lower flammability limit and because the build-up of dust inside the duct there is ho way to limit the dust level within the duct system. The omission in the exception was .not an oversight. The amount of dust in the dust collector must' ~xceed the lower explosive level, at some times. Please address explosion: venting of the dust collector. 5. ·. Please correct the Fire Protection/Life Safety Report, by Schirmer Engineering Corporation to show the Tank Storage ro.om and the material being stored in the Hazardou~ Material Inventory Tables. a) · The rank Storage room under the Electrical Room# 225 is not listed in · the Haz~rdous_ Materi~I Inventory Table. b) Page 6 .of the Fire Protection/Life Safety Report, by Schirmer Engineering Corporation show 84_.6 gallons of liql!efied nitrogen gas (a Cryogenic Carlsbad 98-19_41 II 8/13/$}8 c) Liquid) being stored in the Tank Storage room under the Electrical Room # 225. But the Table 4 on page 16 and the Hazardous Material Inventory Table shows only 45 gallons of Cryogenic Liquid being §tored within the Chemistry Lab. · i) Only 45 gallons of Cryogen'ic Liquid are aliowed in the control area as per the r aple 4 ,on. page 16. 'ii) The Tank Storage room is an. H-7. Please correct. -Obtain the City Fire Department approval the storage of the compressed gasses in the Tank Storage room under the Electrical Room# 225. · 6. -The plans seem to be incomplete. _ Provide complete drain, waste and vent plans. · 8. The City Building Official to review eviqence of Health Department approval (for restaurants). PLUMBING (1994 UNIFORIVI PLUMBING CODE) · 9. Provide complete gas line plans and calculations,· showing gas meter .location and all gas line sizes, pipe lengths and gas demands (including future arid existing gas demands). UPC Section 121-7.0. The plumbing plans by Louis Perry & Associates (LPA) ar~ not in the plan pac~age. Please provide. 10. Correct .the fixture .units on sheet p:..1 Fixture Unit Schedule. Provide calculations for future fixture units for the unimproved back of building. The plumbing plans by Louis Perry & Associates (LPAl are not in the plan package. Please provide. 11. Provide the site plumbing plan§ showing the sizes and locations of the gas meters and water meter; and the si·zes, routes, and slopes of the building sewer, storm drainage system, site gas lines, and site water lines. The Site plumbing plans are required to do a complete plumbing-review. Please provide with this plan p_ackage. 13. Provide the required high and low combustion air for fuel burning water heater (boiler) in Janitor# 115, as per Uniform Plumbing Code, Section -507.0. Not . shown on sheets M-4. Only exhaust fan and make-up air transfer ducts are shown. 14. Correct the gravity vent system (Flue) for the water heater in Janitor# 115, provic;le the following: b) · Detail the water heater flue (vent) offsets, length, pitch and clearances as per UPC, Section 516;0. The hQrizontal vent as shown in detail 4 on '! ~ ·- ·Carlsbad 98-1941 II 8/13/98 sheet P-8, detail 3 on sh~et P-9 r,tnd detail 7 sheet_ P-1 O is not permitted. 15. · -Detail the required listed reduced pr,ess~re principle -backflow preventer as _ protection of water connection to carbonator (K-54). The plumbing plans do not show the req-uired water connection. UPC, Section 603.3.12. 18. · Oetail the required aecessible flow control on the below floor grease trap. The plumbing designer has no signed the sheet SF-5. The detail 6 on sheet P-1 O does ·not show the accessible flow ·control at the correct location as per UPC, Section 1011.3. The accessible flow control valve must be at the _ outlet of each of the fixtures draining into.the grease trap, not at the outlet . of the grease trap. . , 19. Show required _gre~~~ traps o~ grease jnterceptor for the waste from the. mop sink and floor drain .in the kitchen arecl. Provide complete drain waste and -vent plans. Detail. 1 on sheet p.-9 does not include the drain waste and ve-nt plans. · -MECHANICAL(1994UNIFORM MECHAr-JICAL CODE) -· 20. · -Clearly show the locations of the required roof access ladder to roof mounted _HVAC equipment. UMC, Section 321.8 Sheet Tl1.3 does not show roof _ access ladder locations. · · · · 21. Show the required smoke and fire d$mpers at the duct openings into the fire . rated corridors. Correct the ducts into One Hour Corridor# 106 shown on sheet M-4. . . -· 22. The fire rated corridors are not to be 1.:1sed to. convey air to or from rooms. UMC Section 601.1.1. Correct the transfer duct into or from fire rated corridors. 23. Detail disposal sites of main condensate drainage from air co11ditioning units. UM:C Section 310. The condensate drainage may drain by-a direct connection to a lavatory tailpiece, but not to a sink tailpiece. Please correct. 24. Detail overflow (secondary).condehsate discharge from air conditioning units that are in a ceiling space to readily observed iocations. UMC Section 310.1.1. Through the ceiling of the restrooms (into the restrooms) is not a readily observed location. 25. On the mechanical plans clearly show the limits of ceiling space used as duct or plenum and the ceiling space not used as a plenum. Also, correct · the design as per the following. · .. Carlsbad 98-1941 II 8/13/98 a) Clearly show that all material exposed within the plenum complies with UMC Section 604.2. "Materials shall. have a mold-, humidity-, and _ erosion-resistant face that meets t_he require_ments of UMC Standard No. 6-1." No note# 35 on sheet M-1. b) Combustibles within the plenum space mu~t comply with UMC Section 601.3. · Flame-spread index of not more than 25 and a smoke-developed rating of not more than 50. No note # 36 on sheet M-1 .. . c) A combustion products vent, vent conn_ector, chimney, or chimney connector shall not extend into or through an air duct or plenum. UMC, Section 804.1. The limits of the ceiling ·plenum space are not clear on the plans. . · . --' e) Pro.duct-conveying duct systems shall not extend info or through ducts or plenums. UMC Section 505.1. The limits of the ceiling pienum space are not clear on the plans. · Sheet M:-9 ~hows a product-conveying d~ct in the return air plenum, with ~ du.ct opening into the plenum space~ · 26. Detail the dust collection system to show compliance with WMC Chapters 5 ·& 6: .· , ---~ -~-- . a) -Clearly show the type of material to be collected by each dust collecti_on ·,:: pick-up. ·. b) Detail ducts conveying explosives or flammable· dusts shall exten~ _-__ . directly to the: exterior of the building without entering other spa~es. · UMC, Section 505.1. Please correct. c) Clearly show the duct materials are suitable for the intended us~. UMC, Section 609.1. The note # 4 does-not state. the type of duct materials and the types of materials being·conveyed through each duct system. d) Clearly show the exhaust duct material and gage used for each duct size. See· UMC., Table 5-B. Clearly show the Product-conveying duct · classifications, and the _proposed negativ~ pre~sure . . e) Detail clearances from .combustibles as·per UMC, Section 609.8. As . per Pat Kelly, City of Carlsbad Building Official the code interpretation from ICB9 is not acceptable. · f) Correct the duct cleanouts, on sheet M-.9, to show at every 1 O and change in direction; as· per .UMC, Section "609.4. g) Provide calculations for the duct conveying velocities for each duct section, showing the CFM for each duct section, and the required minimum duct conveying velocities as per UMC, Section 505.4 and Table 5-A.. The CFl\,'l's are not shown on sheet M-9 for each duct section. The 4,500 FPM velocities are not being maintained. The 30 inch diameter duct is oversized~ as well as other ducts. c-rlsb1t.d 98-1941 II. 8/13/98 ~) Detail the required make-up air as .per UMC, Section 505.6. No· respons.e. · i) Detail required explosion venting of dust collection systems as per UMC, Section 60~.5. The amount of dust irt the dust collector must exceed the lower explosive level, at some times~ Please provide the required explosion venting of the dust collector. As per Pat Kelly, City of Carlsbad Building Official the code interpretation from ICBO is not acceptable. " . . . j) Detail duct ~upport as per UMC, Section '609.6. Note # 5 is not a detail of the duct support systems. k) . Detail pr:otection from physical damage as per UMC, Section 609.9. Note #7 is not a detail of the duct protection systems. 27. c,early note on the plans for the _ovens and any other mechanical equipment that is not a part of this p.erri,1t that separate plans and permits are required before installation. Or, Provide the ·1isting data and installation · . data for the propos~d ~>Vens and other mechanical equipment. If not listed a third party.installation report will be required for the approval of the construction and in_stallation of the,proposed ov~ms .and other mechanical equipment to approved 'stan_dards. : UMC, SectJon 3022. . . . . . . .. . 28. Detail exhaust ventilation system compliance with UMC Chapters 5 & 6. Check the fume hoo~s, spray booth~, and ~ther product conveying exhaust systems. l;:l) On the plans clearly show the type of material to be exhausted by each exhaust system. b) On the plan~ clearly show the required make-up air. For each room with an exhaust duct opening show the supply air, return air and exhaust air amounts (CFM's), as per UMC, Section 505.6 . . c) Detail the exhaust outlet clearances as per UMC, Section 609.1 O. Sheet M-8 does not show clearances for the exhaust discharge (above t~e roof, and from openings intc;> the building). d) Clearly show the duct materials are suitable for the intended use. UMC, · Section 609 .. 1. No note # 38 on sheet M-1. e) Clearly show the exhaust duct material and gage used for each duct size. See UMC, Table 5-8 .. No note # 34 on sheet M-1. Clearly show the Product- conveying duct classifications, and the propo$ed negative pressure. g) Detail minimum duct conveying velocities for exhaust systems other than dust collection systems, as -per UMC, Section 505.4 & Table 5-A. h) Detail duct cleanouts for exhaust systems other than dust collection systems, as per UMC, Section 609A. Carlsbad 98-1941 II 8/13/98 i) Clearly show the spacing of the duct support in detail 7 on sheet M12. Detail duct support as per UMC,. $action 609.6: j) k) I) On the plans show the requir~d fir~ protection (of spray· booth exhaust d.._cts) as per UMC; Section 609.7 and the Fire . Protection/Life Safety Report, bY, Schirmer Engineering Corporation. Detail clearances from combustibles as per UMC, Section 609._8. Clearances are not clearly shown· or detailed for exhaust systems other than dust coll.ection· systems, on sheet M-9. _Detail protecti(>n from physical damage detailed for exhaust systems other than dust collection syste.ms, as per UMC, Section 609.9. . -. -. .. -:ENERGY CONSERVATION 31. · Both the Documentation Author arid the Principal. Envelope Designer must . sign the ENV-1 form on sheet M-15 of the.plans. 34. On the plans clearly show .the wall and roof insulation locations, thickness, and . R-values, as per the energy d~sign .. Provide the shell building plans with this . package so the. new energy 'design ·~an be reviewed, or show the insulation on this: plan.: ' . . . . . . < ·: : . _. . :: . ' '. . . . . . 35. On the pians clearly show, this facility is operating 24 hoµrs pet day as per the response. Or, provide automatic shut-off controls for lighting not controlled by occupant sensors, as per Title 24, Part 6, Section 131 (d). 36. Correct the l~ghting controls within -the daylit areas. The plans do not clearly show lighting contrQls that can-reduce the lighting level by 50% in the daylit areas without cc;>ntrolling lights outside the daylit areas. Note; If you have any questions regarding this .Plumbing, Mechanical, and Energy plan review list please contact Glen Adamek.·at (619) 560-1468. To speed the review process, note on this list (or a copy) where the corrected items have. been addressed .on the plans. DATE: 7/7/98 JURISDICTION: Carlsbad PLAN CHECK NO.: 98-1941 EsGil Corporation '1.n Partnersliip 'Ulitli (jove~nt for '13uiuling Safety SET:I PROJECT ADDRESS: 2180 Rutherford Road PROJECT NAME: Callaway Golf Golf Ball Facility T.I. D APPLICANT ~URIS. D PLAN REVIEWER D FILE · D The plans transmitted herewith have been corrected where necessary and substantially comply with the jurisdiction's building codes. D The plans transmitted herewith will substantially comply with the jurisdiction's building codes when minor deficiencies identified below are resolved and checked by building department staff. D The plans transmitted herewith have significant deficiencies identified on the enclosed check list and should be corrected and resubmitted for a complete recheck. ~ The check list transmitted herewith is for your information. The plans are being held at Esgil . Corporation until corrected plans are submitted for recheck. D The applicant's copy of the check list is enclosed for the jurisdiction to forward to the applicant contact person. ·~ The applicant's copy of the check list has been sent to: Smith Consulting Architects (Mike Woomer) 5355 Mira Sorrento Place Suite 650 San Diego CA 92124 ~ Esgil Corporation staff did not advise the applicant that the plan check has been ·completed. D Esgil Corporation staff did advise the applicant ~hat the plan check has been completed. Person contacted: Telephone #: Date contacted: (by: ) Fax#: Mail Telephone Fax In Person D REMARKS: By: David Yao Enclosures: -Esgil Corporation ~ GA DCM 181 EJ D PC 6/22 trnsmtl.dot . 9320 Chesapeake Drive, Suite 208 + San Diego, California 92123 + (619) 560-1468 + Fax (619) 560-1576 ,, Carlsbad 98-.1941 7/7/98 PLAN REVIEW CORRECTION LIST TENANT IMPROVEMENTS PLAN CHECK NO.: 98-1941 OCCUPANCY: B/F-1 TYPE OF CONSTRUCTION: V-N ALLOWABLE FLOOR AREA: SPRINKLERS?: Y REMARKS: DATE PLANS RECEIVED BY JURISDICTION: DATE INITIAL PLAN REVIEW COMPLETED: 7 /7 /98 FOREWORD (PLEASE READ): JURISDICTION: Carlsbad USE: office/ manufacture ACTUAL AREA: 84642 sf STORIES: 2 HEIGHT: OCCUPANT LOAD: DATE PLANS RECEIVED BY ESGIL CORPORATION: 6/22 PLAN REVIEWER: David Yao . This plan review is limited to the technical requirements contained in the Uniform Building Code, Uniform Plumbing Code, Uniform Mechanical Code, National Electrical Code and state laws regulating energy conservation, noise attenuation and access for the disabled. This plan review is based on regulations enforced by the Building. Department. You may have other corrections based on laws· and ordinances enforced by the Planning Department,. Engineering Department, Fire Department or other departments. Clearance from those departments may be required prio~ to the issuance of a building permit. -Code sections cited are based on the ~994 UBC. The following items listed need clarification, modification or change. All items must be satisfied before the plans will be Jn conformance with the cited codes and regulations. Per Sec. 106.4.3, 1994 Uniform Building Code, the approval of the plans does not permit the violation of any . state, county or city law. To speed up the recheck process, please note on this list (or a copy) where each correction item has been addressed·, i.e., plan sheet number, specification section, etc. Be sure to enclose the marked up list when you submit the revised plans. LIST NO.·40, TENANT IMPROVEMENTS WITHOUT SPECIFIC ENERGY DATA OR POLICY SUPPLEMENTS (1994UBC) tiforw.dot Carlsbad 98-1941 7/7/98 1. Please make all corrections on the original tracings and·submit two new sets of prints, to: Esgil Corporation, 9320 Chesapeake Drive, Suite #208, San Diego, CA 92123, (619) 560-1468. 2: Plans and calculations shall be signed by the California state licensed engineer or architect where there are structural changes to existing buildings or structural additions. Please include the California license number, seal, date of license expiration and date plans are signed. Business and Profess'ions Code. 3. Specify on the plans the fire ratings of assemblies to protect penetrations or proposed openings in existing or new fire walls, floor-ceiling assemblies or roof-ceiling assemblies. 4. Provide a note on the plans indicating if any hazardous materials will be stored and/or used within the building which exceed the quantities listed in UBC Tables 3-D and 3-E. 5. If control ~reas ~re used for exceeding the exempt amounts of hazardous materials from Tables 3-D and 3-E, they shall be constructed of not less that required for a one-hour occupancy separation. Footnote 1. Where is the separation wall for the control area? The door shall be 1 hr ~oo. 6. . Note on plan that suspended ceilings shall comply with UBC Tables 25-A, 16-0 and 16-8. 7. Note on the plans: "All interior finishes must comply with Chapter 8 of the UBC". 8. Specify lever-type hardware for pijssage doors on floors accessible to the disabled. Section 2-3304, Title 24. 9. Smoke dampers shall be installed per Section 713.10 at all ducted or unducted air openings at penetrations ot . a) occupancy separation walls. b) The fire-resistive construction of corridors, or horizontal exit walls. c) Elevator lobbies required by Section 3002. 10. Fire dampers shall be installed per Section 713.11 at all ducted or unducted air openings at penetrations of: a) Ceilings of fire-resistive floor-ceil_ing assemblies or roof-ceiling assemblies. b) occupancy separation walls. · c) The fire-resistive construction of corridors, or horizontal exit walls. 11. Is there won-door in front of the elevator 148? Please clearly specify on the plan and speicy the ICBO approval number on the plan. Carlsbad 98-1941 7/7/98 12. It appears to the exit #1 from the upper floor can go though adjoin room without rated the ceiling of the· lobby. Please double check the exit plan. 13. Please reference the corridor detail 1/Tl6.2 from the floor plan. 14. Please make all corrections on the original tracings, as requested in the correction list. Submit three sets of plans for commerdal/industrial projects (two sets of plans for residential projects). For-expeditious processing, corrected sets can be submitted in one of two ways: 1. Deliver all corrected sets of plans and calculations/reports directly to the City of Carlsbad Building Department, 2075 Las Palmas Drive, Carlsbad, CA 92009, (619) 438-1161. The City will route the plans to EsGil Corporation and the Carlsbad Planning, Engineering and Fire Departments. -. 2. Bring one corrected set of plans and calculations/reports to EsGil Corporatron, 9320 Chesapeake Drive, Suite 208, San Diego, CA 92123, (619) 560-1468. Deliver all remaining sets of plans and calculations/reports directly to the City of Carlsbad Building Department for routing to their Planning, Engineering and Fire Departments. NOTE::. Plans that are submi~ted directly to EsGil Corporation only will not be reviewed by the City Planning, Engineering and Fire Departments until review by EsGil Corporation is complete. • MISCE:LLANEOUS 15. The hazardous material shows raised floor for the computer room. The plan did not show it. If there is raised floor system, show how the handicapped accessibility will be achieved.- 16, A lot of reference bubbles on sheet Tl1.1,TI1.2 Tl1.3 and Tl1.4 were not finished. Please finsh all refeence bubbles. 17. To speed up the review process, note on this Hst (or a copy) where each correction item has been addressed, i.e., plan sheet, note or detail number, calculation page, etc. 18. Please indicate here if any changes have been made to the plans that are not a result of corrections from this list. If there are other changes, please briefly descrit5e them and where they are located in the plans. Have changes been made to the plans not resulting from this correction list? Please indicate: Yes· CJ No CJ Carlsbad 98-1941 7/7/98 The jurisdiction has contracted with Esgil Corporation located at 9320 Ches~peake Drive, Suite 208, San Diego, California 92123; telephone number of 619/560-1468, to perform the plan review for your project. If you have any questions regarding these plan review items, please contact David Yao at Esgil Corporation. Ttiank you. + PLUMBING, MECHANICAL AND ENERGY CORRECTIONS + PLAN REVIEWER: Glen Adamek 1. The licensed designer must sign each sheet of the plans. 2. The Fire Protection/Life Safety Report, by Schirmer Engineering Corporation, calls for the Prototype Production Area to-be a separate Control Area. Detail the fire rated separation for the Control Area. The door #A1_51 must be one hour fire rated, not 20 minuet. On the mechanical plan show the required Control Area fire rated separation and fire dampers. 3. The "grease duct" wrap is not approved per the UBC, to be installed around the fume and dust collection ducts in lieu of the required ~make and fire dampers. Please correct the Fire Protection/Life Safety Report, by Schirmer Engineering Corporation. (page 7) 4. UMC, Section 505.1 "EXCEPTION: Ducts conveying vapor or fumes having flammable constituents less than 25 percent of their lower flammability limit may pass through other spaces." Note: Combustible dusts are not included. Ducts conveying Combustible dusts must extend directly to ,he exterior of the building without entering other spaces. (Dust may build-up within the duct system.) Please correct the Fire Protection/Life Safety Report, by Schirmer Engineering Corporation. (pages 10, 11, & 12) 5. The Tank Storage room is not addressed in the Fire Protection/Life Safety Report, by Schirmer EngineeriQg Corporation. Please correct. 6. The plans seem to be incomplete. A complete review of the plans will be done when the complete plans and corrected Fire Protection/Life Safety Report are provided. 7. Provide calculations to show compliance with UBC, Appendix 29, (Minimum Plumbing Facilities) as per the City of Carlsbad. 8. The City Building Official to review evidence of Health Department approval (for restaurants). Carlsbad 98-1941 7/7/98 PLUMBING (1994 UNIFORM PLUMBING CODE) 9. · Provide complete gas line plans and calculations, showing gas meter location and all gas line sizes, pipe lengths and gas demands (including future gas demands) .. UPC Section 1217.0 10. Correct the fixture units on sheet P-1 Fixture Unit Schedule. a) b) c) d) Provide calculations for future fixture units for the unimproved back of building. • The hose bibs are not shown. Drinking fountains are two fixture units each, not one fixture unit. The Mop Sinks and Lab Sinks are 4 fixture units each. 11. Provide the site plumbing plans showing the sizes and locations of the gas meters and water meter; and the sizes, routes, and slopes of the building sewer, storm drainage system, site gas lines, and site water lines. 12. Show that water heater is adequately braced to resist seismic forces (including hot water storage tank). Provide two straps. One strap at top 1 /3 of the tank and one strap at-bottom 1/3 of the tank. UPC, Section 510.0 13. Provide combustion air for fuel burning water heater (boiler) as per Uniform . Plumbing Code, Section 507.0 14. If the venting system for the proposed water heater (boiler) is a mechanical draft system, provide listing data including installation data for the proposed venting system. If riot a mechanical draft system, provide the following: a) Detail the water heater flue (vent) terminations as per UPC, Section 517.0. Minimum 8 feet from the wall or above the top of the wall. b) Detail the water heater flue (vent) offsets, length, pitch and clearances as per UPC, Section 516.0: 15. Detail the required listed reduced pressure principle backflow preventer as protection of water connection to carbonator. UPC, Section 603.3.12. Not a vacuum breaker. 16. Shower control valves must be pressure balance or thermostatic mixing valves. UPC Section 410.T 17. Detail the required shower pan, showing the shower pan up the walls and over the threshold or curb at entry to the shower stall. Show shower drain 48 inches from entry or door into showers, for wheel chair access, or detail curbs at entry to the shower stall. UPC Section 410.3 Carlsbad 98-1941 7/7/98' 18. Detail the required accessible flow control on the grease trap. UPC, Section . 1011.3. 19. Show required grease traps or grease interceptor tor· the waste from the mop sink and floor drain in the kitchen area. Provide complete drain waste and vent plans. MECHANICAL (1994 UNIFORM MECHANICAL CODE) 20. Detail required roof access ladder to roof mounted HVAC equipment. UMC, Section 321.8 21.. Show the required smoke and fire dampers at the duct openings into the fire rated corredors. 22. The fire r~ted corridors are not to be used to convey air to or from rooms. UMC Section 601.1: 1 · 23. Detail disposal sites of main condensate drainage from air conditioning units. UMC Section 310 24. Detail overflow (secondary) condensate discharge from air conditioning units that are in a ceiling space to readily observed locations. UMC Section 310.1.1 25. On the mechanical plans clearly show the limits of ceiling space used as duct or plenum. And correct the design as per the following. a) Clearly show that all material exposed within the plenum complies with UMC Section 604.2. "Materials shall have a mold-, humidity-, and erosion-:-resistant face that meets the requirements of UMC Standard No. 6-1." b) Combustibles within the plenum space must comply with UMC Section 601.3. Flame-spread index of not more than 25 and a smoke-developed rating of not more tt,an 50.. , c) A combustion products vent, vent connector, chimney, or chimney connector shall not extend into or through an air duct or plenum. UMC, Section 804.1. Please Correct. d) Exhaust ducts under'positive pressure shall not extend into or pass through ducts or plenums. UMC Section 601.2. e) Product-conveying duct systems shall not e.xtend into or through ducts or plenums. UMC Section 505.1. Please Correct. 26. Detail the dust collection system to show compliance with UMC Chapters 5 & 6. Carlsbad 98-1941 7/7/98 a) Clearly show the type of material to be collected by each dust collection pick-up. b). Detail ducts conveying explosives or flammable dusts shall extend directly to the exterior of the building without entering other spaces. UMC, Section 505.1. Please correct. c) Clearly show the duct materials are suitable for the intended use. UMC-, Section 609.1 · d) Clearly show the exhaust duct material and gage used for each duct size. See UMC, Table 5-8: . e) Detail clearances from combustibles as per UMC, Section 609.8. f) Correct the duct cleahouts every 10 and change in direction, as per UMC, Section 609.4. g) Provide calculations for the duct conveying velocities for each duct . section, showing the CFM for each duct section, and the required minimum duct conveying velocities as per UMC, Section 505.4 and Table 5-A. h) Detail the required make-up air as per UMC, Section 505.6. i) Detail required explosion venting of dust collection systems as per UMC, Section 609.5. j) Detail duct support as per UMC, Section 609.6. k) Detail protection from physical damage as per UMC, Section 609.9. 27. Provide the listing data and installation data for the proposed ovens and other mechanical equipment._ If not listed a thir9 party installation report will be required for the approval of the construction and installation of the proposed ovens and other mechanical equipment to approved standards. UMC, Section 302.2 28. Detail exhaust ventilation system compliance with UMC Chapters 5 & 6. Check the fume hoods, spray booths, and other product conveying exhaust systems. a) Cl.early show the type of material to be exhausted by each exhaust system. b) Detail the required make-up air as per UMC, Section 505.6. c) Detail the exhaust outlet clearances as per UMC, Section 609.10. d) Clearly show the duct materials are suitable for the intended use. UMC, Section 609.1 e) Clearly show the-exhaust duct material and gage used for each duct size. See UMC, Table 5-8. · Carlsbad 98-1941 7/7/98 f) Detail ducts conveying explosives or flammable vapors, fumes or dusts shall extend directly to the exterior of the building without entering other spaces. UMC, Section 505.1. Please correct g) Oetail minimum duct conveying velocities as per UMC, Section 505.4 and Table 5-A. h) Detail duct cleanouts as per UMC, Section 609.4. i) Detail duct support as per UMC, Section 609.6. j) Detail fire protection as· per UMC, Section 609.7. k) Detail clearances from combustibles as per UMC, Section 609.8. I) Detail protection from physical damage as per UMC, Section 609.9. 29. On the mechanical plans clearly show the limits of ceiling space used as duct or plenum. a) Clearly show that all material exposed within the plenum complies with UMC Section 604.2. "Materials shall have a mold-, humidity-, and erosion-resistant face that meets the requirements of UMC Standard No. 6-1." b) Combustibles within the plenum space ·must comply with UMC Section 601.3. Flame-spread index of not more than 25 and a smoke-developed rating of not more than 50. c) A combustion products vent, vent connector, chimney, or chifrmey connector shall not extend into or through an air duct or plenum. UMC, Section 804.1. d) Exhaust ducts under positive pressure shall not extend into or pass through ducts or plenums. Reroute exhaust fan ducts so they are not in the plenum space. UMC Section 601.2. e) Product-conveying duct systems shall not extend into or through ducts or plenums. UMC' Section 505.1. 30. Provide complete kitchen hood plans, details, and calculations to show compliance with UMC, Chapter 5, Part II a) . Provide the UL listing. card showing the exhaust sizing requirements used for this hood. b) Provide roof framing around new openings in the roof for the exhaust and make-up air ducts for kitchen hoods. c) Provide exhaust sizing calculations· for kitchen hoods. UMC, Section 508.7 . d) Provide grease duct air velocity calculations. Minimum 1,500 fpm and maximum 2,500 fpm. UMC, Section 507.8 Carlsbad 98-1941 7/7/98 e) Provide construction details of required fire rated grease duct enclosure and hood enclosure. UMC, Sections 507.6, and 508.4.1 f) Detail grease duct discharge clearances as per UMC, Section 507.11, (Minimum of 10 feet from parapet wall and air intake of HVAC unit.) g) The fire-rated grease duct and/or hood enclosures must extend from the point of penetration of the ceiling up to the roofing. The ceiling or hood enclosure must be over the hood. UMC, Sections 507.6, 508.4, and· 508.4.1 h) The fire-rated grease duct enclosures must be sealed around the duct at the point of penetration of the ceiling. UMC, Section 507.6 i) Show required cleanouts for grease duct on hood. UMC, Section 507.5 j) Detail 1 /4 inch per foot slope on grease duct back to hood. UMC,-Section 507.4 k) Each room provided with a kitchen exhaust system shall have air suppli~d to the room equal to the amount of air to be exhausted. The exhaust and make-up air systems shall be connected by an electrical interlocking switch. UMC, Section 402.4 I) Clearly show the material used to construct the hood and exhaust duct. UMC, Sections 508.2 .& p07.3 m) Provide the required clearances from unprotected ,combustible construction of at least t8 inches, as per UMC, Section 507 .10. n) A complete kitchen hood system plan review will be done when the complete hood system plans, details, and calculations are provided. ENERGY CONSERVATION 31. The Documentation Author and the Principal Envelope Designer must sign the ENV-1 form on sheet M-15. 32. The Documentation Author and the Principal Lighting Designer must sign the L TG-1 form on sheet E2. · · 33. The Documentation Author and the Principal Mechanical Designer must sign the MECH-1 form on sheet M-15. 34. On the plans clearly show the wall and roof insulation locations, thickness, and R-values, as per the energy design. 35. Provide automatic shut-off controls for lighting not controlled ·by occupant sensors, as per Title 24, Part 6, Section 131 (d). 36~ Correct the lighting controls within the daylit areas. Carlsbad 98-1941 7/7./98 . Daylit Areas. Daylit areas in any enclosed space greater than 250 square feet shall meet the requirements of 1. and 2. 1. Such areas shall have at least one control that: A Control.sonly luminaires in the daylit area; and B. Controls at least 50% of the lamps or luminaires in the daylit area, in a manner described in Section 131(b)1. through 4., independently Of all other lamps or luminaires in t_he enclosed space. The other luminaires in the enclosed space may be controlled in any manner allowed by Section 131 (b)1. through 4. 2. Such areas shall have controls that control the luminaires in each vertically daylit area separately from the luminaires in each horizontally daylit area. Title 24 Part 6 Section 131 (b) 1. through 4. 1. Controlling all lamps or luminaires with dimmers; or 2. Dual switching of alternate rows of luminaires, alternate luminaires, or alternate lamps; or 3. Switching the middle lamps of three lamp luminaires independently of the outer lamps; or 4. Swit9hing each luminaire or lamp. Note: If you have any questions regarding this Plumbing, Mechanical, and Energy plan review list please contact Glen Adamek at (619) 560-1468. To speed the review process, note on this list (or a copy) where the corrected items have been ~ddressed on the .plans. + ELECTRICAL PLAN REVIEW + 1993 NEC + PLAN REVIEWER: Eric Jensen / Vallie Waggoner 1. Submit complete-service and feeder one line diagram. NEC 215-5. 2: Show or note on the plans the method used to limit fault currents to 10,000 amps on branch circuits. Show the fuse letters if used to limit fault current (i.e. , JJN, A3T, LPN). Also note on the plans that circuit breakers used in the subpanels will be listed for series combination with the current limiti'ng main fuses or circuit breakers. 3. Show fuse/circuit breaker sizes on the single line diagram to "DCP" feeder. NEC 240-6. 4. Show on the single line diagram the conduit and wire sizes for "DCP" and "LIWE" feeders. Carlsbad .98-1941 7/7/98 5. Specify the wire type (AL or CU) and insulation (i.e. THWN) for all feeders. NEC 310. 6. Show the grounding electrode conductor size and wire type (AL/CU) for transformer "T-3". NEC 250-94. 7. Show the " nearest electrode" used for each transformer secondary ground system (i.e., building steel, cold water pipe). NEC 250-26(c). 8. Submit load calculations. Include long continuous loads (LCL) and the largest motor loads. NEC 220. 9. Indicate main service size (amperage rating) and the total load demand on the service. 10. Specify the wiring method you intend to use for this project (i.e., EMT, Metal Flex, NMC etc.). 11. Specify the dimensions of equipment rated 1200 amps or more. NEC 110-16(c). 12. Provide the required access and entrance .to working space for equipment rated 1200 amps or more ar,d over 6 feet wide. NEC 110-16(c). 13. Show the location of all panels, load centers, switchboards, and transformers. NEC 110-16,240-24,300:..21. 14. Provide the required working space about-electrical equipment. NEC 110-16. 15. Submit complete panel schedule(s) "HIWA", "HIWB", "H2WC", "2WD" and "HIEB". 16. Provide overcurrent protection on the secondary side of transformers. NEC 240- 21 Ex., 384-16(d). 17. Provide required transformer ventilation. NEC 450-9 18. Include "GFCI" receptacle symbol to electrical -symbol list. 19. Equipment grounding conductors for 400 amp feeders are undersized. NEC 250- 95. 20. Mixer feede circuit breaker is undersized. 21. Each sheet of the electrical plans must be signed by the qualified designer. Carlsbad 98-1941 7/7/98 Note: If you have any questions regarding this electrical plan review list please contact the plan reviewer listed above at (619) 560-1468. To speed the review process, note on this list ( or a copy) where the corrected items have been addressed on the pl~uis. DEPARTMENT OF STATE ARCHITECT NON RESIDENTIAL TITLE 24 DISABLED ACCESS REQUIREMENTS • REMODELS, ADDITIONS AND REPAIRS 1. When alterations, structural repairs or modifications or additions are made to an existing building, that building, or portion of the building affected is required to comply with all of the requirements for new buildings, per Section 11348.2. These requirements apply only to the area of specific alteration, repair or addition and shall include: a) A primary entrance to the building and the primary path of travel to the area in question, and include the following items which serve the area in question: Show a path of travel from the hadicapped parking space to the remodel area. • GENERAL ACCESSIBILITY REQUIREMENTS • SIGNAGE 2. Where permar:,ent identification is provided for rooms and spaces, raised letters shall also be provided and shall be accompanied by Braille. Section 11178.5. 3. Provide a note on the plans stating that the signage requirements of Section 11178.5 will be satisfied. • COUNTERS AND TABLES 4. Where fixed or built-in tables, counters or seats are provided for the public, and in general employee areas, 5% (but never less than one) must be accessible. Section 11228.1.(if applicable) 5. The tops of tables and counters shall be 2811 to 34" from the floor. Where a single counter contains more than one transaction station, such as a bank counter with multipie teller window or a retail sales counter with multiple cash register stations, at least 5% (but never less than one of each type of station) shall be located at a section of counter that is at least 3611 long and no more than 28" to 34" high. Section 11228.4.(if applicable) Carlsbad 98-1941 7/7/98 END OF DOCUMENT Carlsbad 98-1941 7/7/98 VALUATION AND PLAN CHECK FEE JURISDICTION: Carlsbad PREPARED BY: David Yao BUILDING ADDRESS: 2180 Rutherford Road BUILDING OCCUPANCY: B/F-1 BUILDING PORTION BUILDING AREA (ft.2) office/manufacture 84642 .. Air Conditioning Fire Sprinklers TOTAL VALUE PLAN CHECK NO.: 98-1941 DATE: 7/7/98 TYPE OF CONSTRUCTION: V-N VALUATION VALUE MULTIPLIER ($) 2362668 (per city) D 199 UBC Building Permit Fee D Bldg. Permit Fee by ordinance: $ 6132.35 D 199 UBC Plan Check Fee D Plan Check Fee by ordinance: $ 3986.03 Type of Review: D Complete Review D Structural Only D Hourly D Repetitive Fee Applicable D Other: Esgil-Plan Review Fee: $ 3188.82 Comments: Sheet 1 of 1 macvatue.doc 5196 ~p------CALLAWAYGOLFCOMPANY-- GOLf August 20, 1998 Mr. Patrick Kelley Principal Building Inspector CTty of Carlsbad 2075 Las Palmas Drive Carlsbad, California 92009 SUBJECT: DUST COLLECTOR, 2180 RUTHE~ORD ROAD PLAN CHECK: C981941 Dear Mr. Kelley: This letter is in reference to plan check corrections submitted to Smith Consulting Architects concerning our dust collector inspection procedures. Our maintenance staff will conduct a weekly inspection and take pictures of our duct work. In the event of build~up around the joints, bends and other areas of turbulence within our ducting system, those areas will be cleaned and re-inspected at that time. The pictures and our maintenance logs will be available for review at your convenience. If you have any questions, please don't hesitate to call. N / 1/ Facilities Manager cc: Mr. Mike Smith, Fire Marshall Mr. Glen Adamek, Esgil Mr. Michael Woomer, Smith Consulting Architects Mr. Pete Lantz, Callaway Golf Mr. Andrew Gracey, Callaway Golf 2285 Rutherford Road• Carlsbad, CA 92008-8815 •Telephone: (760) 931-1771 • FAX: (760) 930-5024 SliBsIDlARIES: CAllAWRi GOLF SAi.ES CoMPANY. CAllAW&GoLF BAIL CoMPANY. CAu.Aw&GoLF (UK) LIMITED. CAu.Aw&GoLF(GERMANY) GMhH. GoI.F'ToADING GMbH. ODYSSEYGoLF. ERC lNrERNATI0NAL K.K. DMSI0N: CAllAWRi GoLF lNrERNATI0NAL . . ... .'. . ~ ..... ,, ~-(' / ., • City of Carlsbad . ·G·U,h,UihiN•J4914t·J•U,t4hl August 27, 1998 Smith Consulting Architects Attn.: Mark Langen 5355 Mira Sorrento Place Suite 650 San Diego CA 92121 Re: Gallaway Golf Ball Manufacturing Dust Collection Appeal Dear Mark, The appeal submitted by you on 8-21-98 has been approved. The City Building Official has determined that the proposed alternate methods and materials meet the intent of · the reference Code requirements from EsGil Corporation's mechanical plan review. As such the dust collection system may enter other spaces conditioned on a detailed maintenance program perpetuated by Callaway Golf. In addition, the dampers required where the duct passes through he control room occupancy separation walls may be deleted by using the proprietary duct wrap material specified in your appeal. · This allowance does not constitute a precedent in the City of Carlsbad or any other city for this purpose or any other similar purpose. Ea.ch appeal must stand on its own technical merit. · Thank you for,the rofessionally detailed rep(?rt and appeal. Patrick Kelley Principal Building Inspector c: Glen Adamek, l=sGII Corp. Plan Check File 2075 La Pal mas .Dr. • Carlsbad, CA 92009-1576 • (760) 438-1161 • FAX (760) 438-0894 {!) August 20, 1998 Mr. Pat Kelly Principal Building Inspector CITY OF CARLSBAD 2075 Las Palmas Drive Carlsbad, California 92009 Re: Callaway Golf Ball manufacturing Facility 2180 Rutherford Road, Carlsbad, California Plan Check 981941 Dear Pat, Smith Consuliing Archiiecis Architecture and Planning We have been working with Glen Adamek at EsGil Corporation to resolve plan check comments regarding issues related to the dust collection system for the above referenced project. There are only two remaining unresolved issues that Glen is deferring to the City of Carlsbad and these are as follows: Plancheck Item #3: Per the UMC Section 505.1, ducts conveying flammable vapor fumes or dusts must extend directly to the exterior of the building without entering other spaces. The exception to this requirement is that ducts conveying products having flammables constituting less than 25% of their lower flammability limit may pass through other spaces. According to Glen Adamek at EsGil, because of the potential for build-up of dust inside the duct, he is not comfortable assuming that the dust level will be held below the lower flammability limit. We propose to establish a regular program of maintenance and monitoring within the dust collection system in order to prevent build up of dust within the ductwork. In addition, please reference pages 10-13 (attached) from the FIRE PROTECTION/LIFE SAFETY REPORT prepared by Shirmer Engineering. This prototype area of the facility is similar to a prototype golf ball manufacturing facility that is currently located in the Callaway Golf TMI Building on Dryden Place in Carlsbad. A program of maintenance and monitoring has been in effect for that facility for over a year, and no dust buildup has occurred within that dust collection system. We believe by maintenance and monitoring we can prevent dust buildup and hold dust levels in the dust collection below the 25% of the lower flammability level (LFL). Based on this analysis, we request an exception to Section 505.1 to allow the ductwork to pass through an adjacent space prior to exiting the building. I have attached a letter from Callaway Golf outlining their inspection and maintenance program. 5355 Mira Sorrento Place • Suite 650 • San Diego, California 92121 • (619) 452-3188 • Fax (619) 452-3907 Mr. Pat Kelly CITY OF CARLSBAD August 20, 1998 Page2 Plancheck Item #4: The other outstanding issue is use of an approved rated duct wrap as a horizontal shaft in lieu of enclosing the dust collection ductwork within a rated gypsum board enclosure. Dust collection ductwork from the tooling area passes through a one-hour wall separation and one control area before exiting the building. Since use of a smoke/fire damper is not acceptable in a dust collection system, the duct must be enclosed in a one-hour rated horizontal shaft until it exits the building. We propose to use one layer of 1-1/2" thick Pyroscat FP ·duct wrap to completely enclose the ductwork where it passes though the adjacent control area. This duct wrap is UL Classified one-hour and is totally non- combustible. I have attached a sketch of the duct wrap arrangement and manufacturer's information and cut sheets on the Pyroscat FP product. We request that you accept this product for use as a one-hour rated horizontal shaft enclosure on this project. I would appreciate your review and approval of these issues at your earliest convenience since we are attempting to pull permit as soon as possible. If you have any questions, please do not hesitate to call. ML/mlh Attachments L:\PROJECT\96FILES\96240\Ltr-08-20-City-DustCol.doc PLANNINC/ENCINEERINC APPROVALS . . . PERMIT NUMBER -=CB~o/8,L...I ........ CJ'--ll/i.-!-{ __ ----.-------,--, DATE 7/t~ ADDRESS & eo ~e.ctzd.. . ~ RESIDENTIAL. RESIDENTIAL ADDITION MINOR c. < $1 o,000.00> OTHER · CARLSBAD COMPANY STORES VILLACE FAIRE COMPLETE OFFICE BUILDINC ------'--~-----------------------,-....._____------- PLANNER -----'------'-----DATE~."------ ' DATE 7/; 1/,/?!fJ Docs/r,'llsforms/Plannlng engineering Approvals . ' . ' ",. ·-~ ·: . _-·, -. . --.· ·ENGINEERING DEPARTMENT I • FEE CALCULATION WORKSHEET / D /. Estimate based on unconfirmed information from applicant. ·lid' Calculatiqn bas_ed. on building plancheck plan submittal. Bldg. Permit No. 9 8 )9 4 \ ,Pr:pared by: -~ Date: 7(1~ /:ze Checked by: ____ Date: ____ _ .') . -. ' ..,· ' EDU CALCULATIONS: List types and~quare foota~es for all uses. \ [!-ee ~ ~ ~ ~ -~lcc..>~S_J Types of Use:------,--· Sq. Ft./Units:. . EDU's: JJ. 59 Types of Use: --------Sq. Ft./Uni~s: ___ ,,---~-·~--EDU's: ------ ADT CALCULATIONS: List types and square footages for all .uses. -I s-ee ~ ~ ~ w Cc--l~\~) Types of Use:\....'.:--'---------Sq. Ft./Units: _ ·. · ADT's: ~9~5_3 __ _ ----Types of Use: ______ _ Sq. Ft./Units: ----------ADT's: -----~ --- FEES REQUIRED:· WITHIN CFO: J{'YES (no bridge & thoroughfare fee, reduce~ Traffic Impact Fee) D NO ,Jt 1. PARK-IN-LIEU FEE PARK AREA··&·#: .. FEE/UNIT:________ 3( . : NC>.' UNrFS:_---'_ = $ ' ' -----~ TRAFFIC IMPACT FEE '·, ADT's/UNITS: . ~5'3 X FEE/ADT: ~~ ~ 3. BRIDGE·-AND THOROUGHFARE FEE (DIST. #1 =$ 20; '16b DIST. #3 __ ) DIST .. #2 ADT's/UNITS:_____ X FEE/ADT: ______ _ ~ FACILITIES MANAGEMENT FEE ZONE:_S __ _ / .,: ~-__ UNIT/SOJ=T.: C3/ 5 '-14 . · x FEE/SQ.FT./UNIT: Ii)( 5. SEW~R fE_E _ • l/o PERMIT No.SE:ztJt)/o28 -EQU's:_ /)._~. sq X .F.EEiE~U:. I B~'-1 · ' -C (:1i) . · · 5 BENEFIT AREA: r · . DRAl~AGE BASIN: 13·, . t') b ., ' ': ~ ' ~/ =$ bl~-, ~6'0 =$ ~I .J:o'i i . EDU's:. &.a. s i -. X . FEE/EDU: fib :~ 6. SEWER LATERAL ($2,500) ~ 1. DRAINAGE FEES PLDA ____ _ l =$ _____ _ -I HIGH ___ /LOW __ _ ACRES: _____ _ X FEE/AC:_~--·=$ ____ _ TOTAL OF ABOVE FEES*: $ } \ fJ; (9-z]'f!) *.NO~E: This.calculation sheet is NOT a)~fh'lplet'e list of .;1II fe~s which may.be d1,fe •. Dedications· and Improvements may.' cilso be required with Building 'Permits. P:IDOCS\MISFORMS\FEE CALCULATION WORKSHEET REV 7/13/98 ka~ (c-reJirt) ,..-- eQU)- 6J/5'tr/4(%D --t~ .7/ 3 5. 3 ~} [ f}. . '7 ( ored /~] f). o( .SCJ . ' . A,\)'T~ IB-PT1 5 --Jo/fooo (6 3~ S'tCf) -.: ( ~ 71 .G'/tcJVo ( G 3,,, 5YY) -== 3 I 8 1~7( 3l8 w.,s @ . '. -. -~ ~ ~ ~ .l!! .l!l .l!l "' "' "' Cl Cl Cl J E ~ ~ ~ ~ ~ PLANNING DEPARTMENT BUILDING PLAN CHECK REVIEW CHECKLIST Plan Check No. CB C/8-l?<f( . Planner e Eisner VA.J LylVt../L. . APN: 2l2:t2ZD-2..-:S- Address . 2 { 8V f2uTJ1~£b Phone (6·19) 438-1161, extension Type of Project and Use: ...L/..;.IJ;;,.;.l)::.::lA;;...>~7-~n:==--' -,------------------- Zone: CVV\.. Facilities Management Zone:_.,__ ___________ _ CFO (in~ ---------------..,....,.-,--.,-.,..,..,.. Circ~· (If property in, complete SPECIAL TAX GALCULATION WORKSHEET provided by Building Department.) J ~ ~ Le.9end u u c5 :£ £ £ ~ Item Complete (_Q Item Incomplete -.Needs your action ~ D D Environmental Review Required: YES Nif< TYPE ---- DATE OF COMPLETION: _____ _ Compliance with conditions of approval? If not, ·state conditions which require action. Conditions of Approval ¢--o D Discretionary Action Required: YES --NO ;x TYPE ---- ~DD APPROVAL/RESO. NO. _______ DATE _____ ___ PROJECT NO. ________ _ OTHER RELATED CASES: __ .........., ______________ _ Compliance with conditions or approval? .If not, state conditions which require action. Conditions .of Approval Coastal Zone Assessment/Compliance · Project site located in Coastal. Zone? YES NOA CA Coastal CQmmission Authority? YES__ NO __ If California Coastal Commission Authority:. Contact them at -3111 Camino Del Rio North, Suite 200, San Diego CA 92108~1725; (619) 521-8036 Determine status (Coastal Permit Required· or Exempt): Coastal Permit Determination Form already completed? YES NO If NO, complete Coastal Permit Determination Form now. Coastal Permit Determination Log#: Follow-Up Actions: 1) Stamp Building Plans as "Exempt" or "Coastal Permit Required" (at minimum Floor Plans).\ · 2) . Complete Coastal Permit Determination Lo~ as needed. [tEI D D lnclusionary Housing Fee reqµired: YES __ NO k_ {Effective date of lnclusionary .Housing Ordinance -May 21, 1993.) Date Entry Completed? YES __ NO __ Site Plan: t;ZJ DD,. Provide a fully dimensional site plan drawn to scale. Show: North arrow, property lines, easements, existing and proposed structures, streets, existing street 'improvements, right-of-way width, dimensional setbacks and existing topographical lines. [ZJ D D 2. Provide legal description of property and assessor's parcel number. Zoning: 1 . Setbacks: Front: Required _______ ___ Int. Side: Required ------Street Side: Required ------Rear: Required ------ ;z(o O 2. Accessory Structure Setbacks: Front: Required ----L:-'---- lnt. Sidse: Required __ 1 ..,.t. ..... /.,,_/_{J= __ _ Street ide: Required --~/_7 __ _ Rear: Required ------ ~DD 3. Lot Coverage: Required ------ ~ D D 4. Height: ~ D D 5. Parking: . Required Spaces Required _Z--_6 __ 6 ____ _ Guest Spaces Required ------ Shown ------Shown ------Shown ------Shown ------ Shown ~~~:~ =_ -=p,=_ -:1=...:..~=::=_ -==--= Shown 7 ------ Shown ------ Shown 5-tfs -~-~=--- Shown ------ D D D .Additional Comments _________________ --;----- OK TO ISSUE AND ENTERED APPROVAL INTO COMPUTER w~ City of Carlsbad . . · 98222 Fire Department • Bureau of Prevention Plan Review: Requirements Category: Building Plan Check Date of Report: Monday, August 31, 1998 Reviewed by: C. 'bcJcJ___, Contact . Name . Smith Consulting Arc Address 5355 Mira Sorrento Pl Ste650 City, State San Diego CA 92121 -~-CB98194_1 Planning No. Job Name Callaway Golf Tl2180 Job Address 2180 Rutherford Ste. or Bldg. No. ____ _ igi Approved -The item you have submitted for review has been approved. The approval is based on plans; informatiori and/or specifications provided in your submittal; therefore any changes to these items after this date, including field modifica- tions, must be reviewed by this office to insure continued conformance with applicable codes. Please review carefully all comments attached, as failure to comply with instructions in this report can result in suspension of permit to construct or install improvements. · · D Disapproved -Please see the attached report of deficiencies. Please make corrections to plans or specifications necessary to indicate compliance with applicable codes and standards. Submit corrected plans and/or specifications to this office for review. For Fl~e Department Use Only .. Review 1st· ·---2nd---'---" CFO Job# . 98222 File# __ ~_ Other Agency ID 2560 Orion Way • Carlsbad, California 92008 • {619) 931-2121 . i' . ., -. .. POOR . . . . · .QUALITY· ti .. -r· ~ . ~ . · · 0'RIGINAL S • • • # . . •.. .... Introduction For many years Premier Refractories and Chemicals has manufactured and distrib- uted its "super-spun" ceramic fiber and proprietary cement products for high tem- perature insulation and heat protection applications. In 1980, Premier received UL 723 Flammability Classification for its fiber products. Underwriters Laooratories estab- lished the surface burning characteristics for Premier board and blanket to be zero flame spread and zero smoke developed. Premier's PYROSCAT® FP products mee.t numerous fire protection standards. of many other agencies and governing bodies, including: the Departfnent of Trans- portation, the U.S. Coast Guard and the NFPA. With a melting point of over 3000 °F, PYROSCAT FP is a natural for fire barrier applications. PYROSCAT® FP DUCT WRAP - Available exclusively in 1 1'211 thickness. Requires 2 layers for UL® YYET Classified 2 hour grease duct enclosure systems and only I layer for I hour air duct enclosures. PYROSCAT® FP BLANKET - Available in various thicknesses and densi- ties. Used for a host of other passive fire protection applications. ,. . ;3VRnlir 4 T® ,=p Fire Protection Products .. ... ... _,_,._.._.. --.. - ~nltE';Wttf 2J_._.,_n111;_ 1ttl_Clrt--!.1Wn.l'.~ ·~·:;\ .. /t .:~· ~ · · ?RE.IY!IER ~;~~f,/;i®O_t_o, __ c, .. ,r,c ,.,_ .. / '·· ~~~ I ' ,•,,., ',. ,.._ PYIJOSCAT® FP BUl;;K - This is a 2300°F, non-combustible, UL® Classified product used in firestop/penetra- tion seal applications in conjunction with firestop putties and caulk. The bulk exhibits zero flame spread and smoke developed indexes. PYROSCAT® FP BOARD - A 2300°F, non~combustible UL® Clas- sified product used in .firestop applications such as damming boards. This boarcl pro- vides excellent thermal and fire resistance properties. I . .. 0..-..,.; PYROSCAT® FP Cement/Coati11gs - Specially formulated mixtures of high tein- perature, lightweight fillers and binders provide an exceptional fire retardant and protective coating for structural steel. This product can be aj)plied by troweling, cast- ing or spraying. Application may vary depending on location and conditions at _ the job site. The PYROSCAT® PP Duct Wrap System is a flexible fire barrier ·system designed to provide a One _or Two Hour Fire Rating, along with Zero _clearance to combustibles fire protection in grease and air duct appli- cations. Depending on the application and rating, the system consists of one or more layers of PYROSCAT PP Duct Wrap (foil laminated or unfoiled) applied to grease or air ducts in accordance with Premier's Installation Specifications. The system incorporates fife protection grade fiber blankets manufactured from inorganic oxides using the proprietary Erwin Spinning Process .. This process pro- duces a lightweight, sl1per-strong, flexible, inert needled blanket that is inherently fire resistant. The product is produced within our ISO 9002 Certified facility. PYROSCAT PP Duct Wrap is made with UL classified components under strict tol- erances to ensure proper thickness and density control for fire-critical applica- tions. When compared to-other flex-ible wrap sys- tems, PYROSCAT FP Duct Wrap and PP Blanket have the· added advantage of exhibiting greater physical strength. When opting foi-a foiled blanket, the foil rein- forced laminate is bonded directly to ,the blanket, giving the installer a more durabl~ system which is easier to handle, fabricate and is faster to install. PYROSCAT PP Duct Wrap has been approved for use either as a foil laminated or unfoiled product. This gives the user the flexibility to specify a foiled or unfoiled prociuct in any combination. The foiling options .are listed below. FO -Unfoiled Fl -Foiled one side F2 -Foiled both sides · F2-E -Foil Encapsulated The PYROSCAT FP Duct Wrap System is classified under UL YYET for Grease Duct Enclosures in accordance with SBCCI Acceptance Criteria. This standard requires ® ' :;tVRnlir ii T ,:p .... ____ ....,._,......_. _,.. .... the system to meet the following require- ments for either the United States (UL-I) or Canadian (UL-C) version of the UL YYET Classification. All testing for acceptance has been conducted at Underwriters Laboratories located in Northbrook, IL. UL 263 -An external full scale fire test for I-Hour and/or 2-Hour fire resistance duct en- closures and through penetrations per ASTM E-119 with Hose Stream. UJ, 723 ~ Surface burning characteristics per ASTM E-84. llL 1479 -Through penetration fire stop tests per ASTM E-814. UL 1978 -An abnormal temperature test per- formed in accordm1ce with UL Subject 1978 (Proposed First Edition of the Standard for Grease Ducts). ISO 6944 ~ Method for determination of the fire resistance of ventilation ducts (per JSO 834 heat-up cur.ve). 1 or 2 Hour GREASE Ducts The PYROSCAT PP Duct Wrap System has l;>een tested and classified by Underwriters Laboratories per UL YYET Standard jQr. Grease Duct Enclosures in 11iYordanc,' with SBCC'I Accentance Criieria. UL YYET addresses the fire pro- tection requirements for Grease Ducts designed to safely remove grease laden exhaust from commercial cooking equip- ment. It includes tests to simulate an inter- System Features nal fire within a duct as well as tests to sim- ulate an external fire. In addition, temperature rise limits are cho- sen to assure that fire originating external- ly to the duct will not penetrate the fire bar- rier system, or ignite any grease within the duct for a period of two (2) hours. This defines the 2-Hour Rating. Tests are designed to assure that a rated wall or floor's through penetration will not be breached by flame, smoke, or water from a hose stream test. The temperature rise limits are chosen to assure that fire originating within the duct (caused by a grease fire) does not propa- gate to the outside, and will not ignite any combustible product near, or in contact with the fire barrier system. This is defined as Zero clearance to combustibles. Two layers of PYROSCAT FP Duct Wrap (foiled or unfoilecl) will achieve a I-Hour or 2-Hour rating on Grease Ducts. 1 or 2 Hour AIR Ducts The PYROSCAT PP Duct Wrap System has been tested by Underwriters Laboratories for 1 and 2-Hour Air· Duct Enclosure S.,vstems. All tests are external fire tests and are designed to assure that an external fire will be prevented from breaching the duct and will not propagate into other fire protected areas. Approvals include: SBCCf, UL-I, and UL-C. Common applications include pressurized stairwell systems, and/or dµcts supplying air to fire n1ted areas such as lobbies or · atriums. The ducts must carry the same fire rating as the area they are supplying. In other words, air to a 1-Hour rated stairwell would generally be supplied by a I-Hour rated duct. Air to a 2-Hour rated stairwell would generally be supplied by a 2-Hour rated duct. A single layer of PYROSCAT FP Duct Wrap (foil faced or un:feiled) will achieve a 1-Hour rating, and two layers of PYROSCAT FP Duct Wrap will achieve a 2-Hour rating on air ducts. Refer to the _cha}t below for applicable testing of Grease arn;l Air Ducts. •. UL-C, Canadian and UL-I, u.s:/: UL~ YYET Classifications · · · GREASE UL 263 ./ UL 723 . ./ UL 1479 ./ UL 1978 ;/ ISO 6944 ./ UL-C FRD 6 ./. .. ,// .. ...... , . . J/': ·:·:;: .. ., ... ~ '/, .. : ~: -: : ••• <' ·,· . ./:i · .. Features • Flexible, lightweight wrap protection system. • UL Classified in grades: F0, Fl, & F2. All grades are Totally Non-Combustible. • Continuous temperature service range above 2000 °F; melting point > 3000 °F. • Very high insulating value. Very high resis- tance to tearing und abuse. • Does not rely ·on the release of chemical water during fire conditions to provide fire protection. · • Very high tensile strength -exceptionally long, flexible filaments, thoroughly and uniformly intertwined. · • Needle-felted for greater strength and durability. • Resists most chemical attack. Unaffected by hydrocarbons or water. Thermal and physical properties ilre restored upon drying. • The system contains no organic binders. No fumes or off-gassing at normal operating or fire condition temperatures. • Available in 24 or 48 inch widths. Advantages and Benefits Installation Speed - :{:lecause it is a flexible product, PYROSCAT Ff can be ea~ily cut and formed to curved and angled surfaces. In addition, the wrap can be fed into tight or awkward spaces where the use of rigid products would be impractical. Adjacent blankets are overlapped or compressed, eliminating. the need to make precision field cuts. This also eliminates the need to caulk joints. Installation Advantages Handling Strength - PYROSCAT FP products are made fro1 long, spun, fibrous filaments which a: needle-felted into a super-strong blanke The products are extremely rugged ar have handling strengths unmatched by a1: other flexible enclosure system. Snug Fitting - PYROSCAT FP Duct Wrap products we1 tested and approved for zero clearance t combustibles under UL 1978. Therefore, can be applied directly to the duct wor and does not require large, rigid construL tjon enclosures, as is necessary for rigi systems requiring air gaps for duct expai sion allowance. Design Flexibility - PYROSCAT FP products are approved fr use in either foil laminated or unfoile- form. This allows flexibility in choosin any combination of foiling options to met application requirements. In actual fir · conditions, the PYROSCAT FP Syste1 produces zero smoke and yields zero flam spread -the best on the market. Immediate Fire Protection - Both PYROSCAT FP Duct Wrap an Blankets are ready to protect immediate! upon installation. Lamination - When compared to some flexible wrap sy~ terns, PYROSCAT FP has the adde. advantage of having the foil directly lami nated to the fiber blanket along with a reii1 forcing scrim. This maintains the integrit of the insulation even when field cutting i necessary. I I I I I I I I I I I I I I I I I I I SCHIRMER ENGINEERING CORPORATION 11770 BERNARDO PLAZA COURT, SUITE 116 .&. SAN DIEGO, CA 82128 .&. PHONE (858) 673-5845 .&. FAX (858) 673-5848 FIRE PROTECTION/LIFE SAFETY REPORT For CALLAWAY GOLF BALL MANUFACTURING FACILITY MANUFACTURING AREA CARLSBAD, CALIFORNIA Prepared' For: Mr. Andrew Gracey Callaway Golf 2285 Rutherford Road Carlsbad, California 92008-8815 SEC Project No. 2097131-000 August 6, 1998 Revised on September 3, 1999 This report is the property of Schirmer Engineering Corporation. Copies retained by the client shall be utilized only for his use and occupancy of the project, not for the purpose of construction of any other projects. Fire Protection Engineering "' Cade Consulting "' Loss Control "' ~'f't'f ( I I I I I I I I I I I I I I I I I I I Callaway Golf Manufacturing Area Carlsbad, California TABLE OF CONTENTS September 3, 1999 SEC 2097131-000 INTRODUCTION ........................................................................................................................ 1 APPLiCABLE CODES ............................................................................................................... 1 BUILDING DESCRIPTION ............................................. .-. .......................................................... 2 OCCUPANCY ............................................................................................................................. 2 GENERAL REQUIREMENTS ..................................................................................................... 7 CONSTRUCTION AND FIRE-RESISTANCE RATINGS .............•.•........................•..............•.•.............. 7 ALLOWABLE AREA ...............................•...•••..........•...••• , ... : .......•.••.••...............•........................... 8 ALLOWABLE HEIGHT ......•••.................•.••..•..•.................•••.•........................................................ 8 OCCUPANCY SEPARATION .................•........•................................................•............................. 9 MEANS OF EGRESS .................•................................•..... ······· .................................................. 10 VENTILATION .......••.......•...•......•....•.................•.....•................•.•...•........................................•.. 10 FIRE SUPPRESSION SYSTEM REQUIREMENTS ........ , ................................................................... 11 FIRE FLOW REQUIREMENTS ...••.....................•....................•.................................•.................... 13 FIRE DETECTION/ ALARM REQUIREMENTS .............••....•.....................•.•...............................•.... 13 SMOKE AND HEAT VENTING ••...........•...•......•...........•....••............................................•............. 13 HIGH-PILED STORAGE REQUIREMENTS ............................................................................. 14 SEPARATION OF HIGH-PILED STORAGE AREAS ........................................................................... 14 SMOKE/ HEAT VENTING AND CURTAIN BOARDS ....•................................................................... 14 SMALL HOSE STATIONS AND CONNECTIONS ............................. , ...............•................................ 15 FIRE DEPARTMENT ACCESS .............................•••....•................................................................ 15 AISLES ....••.......•.............•..•........................••.......•.................................................................... 16 MISCELLANEOUS REQUIREMENTS ............................................................................................. 16 DUST COLLECTION ................................................................................................................ 16 SPRAY BOOTHS ............................................................. _ ........................................................ 20 FUME INCINERATION ............................................................................................................. 24 CURING OVENS ...................................................................................................................... 25 HAZARDOUS MATERIAL USE AND STORAGE SUMMARY ................................................. 26 CONCLUSION .......................................................................................................................... 31 I I I I I I I I I I I I I I I I~ I I I Callaway Golf Manufacturing Area Carlsbad, California ii INDEX OF FIGURES AND TABLES September 3, 1999 SEC 2097131-000 Figure 1. Flashing Recycling Process Diagram .................................................................................... .4 Table 1 -Construction Requirements ..................................................................................................... ? Table 2 -Fire Protection Design Requirements .................................................................................. 12 · Table 3 -Combustible Dust Summary ................•................................................................................ 17 Table 4-Combustible Dust Concentration Summary ....................................................................... 19 Table 5 -Hazardous Material Summary ............................................................................................. 30 APPENDIX A -REFERENCED FME&R DOCUMENTS APPENDIX B -FLOOR PLAN APPENDIX C -HAZARDOUS MATERIALS SUMMARY I I I I Callaway Golf Manufacturing Area Carlsbad, CA INTRODUCTION 1 September 3, 1999 SEC 2097131-000 I The new Callaway Golf golf ball manufacturing facility will be located at 2180 Rutherford Road I I I I I I I I I I I I I I in the city of Carlsbad, California. Callaway Golf has retained Schirmer Engineering Corporation (SEC) to assist the project architects, Smith Consulting Architects, with the evaluation of the new facility's fire and life safety code requirements. The project will be completed (and permitted) in three phases, the shell building, the manufacturing area, and the office/prototype areas. Separate fire protection and life safety reports will be provided for each phase. The fire protection and life safety reports for the shell building (report dated March 5, 1998) and the office/prototype areas (report dated August 19, 1998) have been previously issued. This report will address the fire protection and life safety requirements for the manufacturing area of the facility. The manufacturing area includes all portions of the facility north of column line F (see site plan in Appendix B). APPLICABLE CODES The following codes were used in preparing this report: • Uniform Fire Code (UFC) -1997 Edition • Uniform Building Code (UBC) -1997 Edition • Uniform Mechanical Code (UMC) -1997 Edition • National Electric Code (NEC)-1997 Edition I I I I I I I I I I I I I I I I I I I Callaway Golf Manufacturing Area Carlsbad, CA 2 September 3, 1999 SEC 2097131-000 • Factory Mutual Engineering and Research (FME&R) Data Sheet 3-26, Fire Protection Water Demand for Nonstorage Sprinklered Properties, 1992 Edition • FME&R Data Sheet 8-9, Storage of Class 1, 2, 3, 4 and Plastic Commodities, 1997 Edition • FME&R Data Sheet 7-29, Flammable Liquids in Drums and Small Containers, 1989 Edition • National Fire Protection Association (NFPA) 13, Standard for the Installation of Sprinkler Systems, 1996 Edition. • NFPA 86, Standard for Ovens and Furnaces, 1995 Edition. • NFPA 231, Standard For General Storage of Materials, 1995 Edition • NFPA 231 C, Standard For Rack Storage Of Materials, 1996 Edition ihe referenced FME&R documents are included in Appendix A of this report. BUILDING DESCRIPTION The one story plus mezzanine level manufacturing area will occupy the area north of column line F with respect to the remainder of the facility (See attached drawing in Appendix B). This area will be comprised of several occupancies including manufacturing (Group F, Division 1 ), storage (Group S, Division 1) and hazardous materials storage (Group H, Division 3). OCCUPANCY The manufacturing area will be utilized primarily for the manufacture and high-piled storage of golf balls. The rubber core of the golf balls will be created in the mixing area. Raw materials consisting mainly of solid bales of rubber and granular materials will be stored in bulk on the ground floor and on the mezzanine level. The majority of the granular materials will be pneumatically transferred by vacuum to receiver hoppers. Other materials will be loaded into I I I I I I I I I I I I I I I I I I I Callaway Golf Manufacturing Area Carlsbad, CA 3 September 3, 1999 SEC 2097131-000 hoppers and transported by elevator lift to the mezzanine level. From the receiver hoppers, the materials will be fed at various rates to the mixing machine where they will be combined to form the rubber core. Dust collection will be provided at the receiving hoppers and the mixing machine. The rubber will then run through a milling machine, stored in racks, and then transported to an extruding operation. The pre-formed cylinders will then be compressed into ball forms by using hydraulic presses. After core molding, the cores have excess material known as flashing. The flashing is removed, and the cores are then transferred to a centerless .grinding operation. The grinding operation is a wet process, and the water and fine particles are transferred to the filter press room. Within the filter press room, the particle and water solution are placed in the chemical reaction tank. The pH of the mixture is adjusted by the introduction of sulfuric acid (36 percent solution) and ferric sulfate (20 percent solution). These chemicals are pumped from 55 gallon drums into the chemical reaction tank. The solids from the chemical reaction tank are transferred by piping to the filter press. The liquid is transferr~d to a sump and recirculated for use in the manufacturing process. Within the filter press, heat is used to dry the moist paste into a dust like material. The filter press will heat the material to a temperature of 180°F utilizing hot water. The dried material is then transferred by an auger into a 55 gallon drum for return to the manufacturing process. No airborne dust is generated from this process. A schematic diagram of this process is shown in Figure 1. I I I I I I I I I I I I I I I I I I I Callaway Golf Manufacturing Area 4 Carlsbad, CA Figure 1. Flashing Recycling Process Diagram I Grinding Process I I Chemical Reaction ,_ I Sulfuric Acid September 3, 1999 SEC 2097131-000 Tank .,_ Ferric Sulfate I I I Solids Waste Water I I Filter Press Return For Use In The Manufacturing Process I 55 Gallon Dmm I Return For Use In The Manufacturing Process I I I I I I I I I I I I I I I I I I I Callaway Golf Manufacturing Area Carlsbad, CA 5 September 3, 1999 SEC 2097131-000 The plastic inner cover of the golf balls will be created in the injection molding area. Raw materials consisting of surlyn and PVC pallets are mixed together in a closed process in the resin blending area and then pneumatically conveyed to the injection molding machines. Plastic injection molding machines produce the plastic covers which then will be placed around the rubber cores. The seams produced by the core molds will then be removed from the balls using seam buffing machines. Following the application of the plastic cover, the balls will be plasma treated in one of three dry filter type spray booths. Following plasma treatment, a polyurethane outer cover will be applied by cast molding machines. The balls will then be conveyed through gas-fired curing ovens at temperatures of 180 to 200°F. Following this curing process, the seams will be removed using seam buffing machines. The golf balls will then be cleaned in preparation for the painting. Included will be washing, rinsing, and drying of the balls. Prior to painting, the balls will be treated in a plasma machine which uses low voltage to ionize the atmosphere around the balls. In the painting process, a polyurethane base coat will be applied in an approved spray booth. The balls are then dried in an electric oven. Graphics will be added with a pad printing process and the balls will be spra¥ed with a polyurethane coat finish coat and dried again in an electric oven. After drying, the golf balls will be packaged and temporarily stored in the storage area awaiting shipment. The paints used in the finishing operation will be prepared in the mixing kitchen. Paints will be mixed beneath ventilation hoods. In addition, general room ventilation (see ventilation section of this report) will be provided. Electrical fixtur~s and equipment will be located in compliance I I I I I I I I I I I I I I I I I I I Callaway Golf Manufacturing Area Carlsbad, CA 6 September 3, 1999 SEC 2097131-000 with the NEC such that no equipment is within three feet of the floor or vapor producing equipment/processes. Minor amounts of ink and solvents will be stored within listed flammable liquid storage closets. A portion of the golf balls may be provided with additional custom graphics using pad printers in the custom logo area. Mixing of alcohol and oil based inks used for the custom printing will be conducted in an ink mixing room. The inks will be stored in approved flammable liquid storage cabinets. The ink cups used for the printing process will be cleaned with flammable solvents in enclosed centrifugal parts washing machines. There will be three parts washing machines each having a reservoir of 16 gallons. A tool room will be provided for making production molds from machine steels and aluminum. the tool room will contain machining equipment such. as drills, lathes, grinders and electric discharge machines (EDM). A maintenance room will be provided for niaintenan(;e and repair of equipment. Equipment in this room will consist of machines such as. drill presses, grinders, lathes, band saws and welding apparatus. A ·spray booth approximately 210 square feet in size will be located in the center portion of the manufacturing area (column lines C and D, 3-9). The spray booth will be used to apply liquid on core molds as part of the mold repair process. Both flammable and non-flammable liquids will be applied. I I I I ~I I I I I I I I I I, I I I Callaway Golf Manufacturing Area Carlsbad, CA 7 September 3, 1999 SEC 2097131-000 The north side of the building will contain the mechanical enclosures. This area will contain enclosures for electrical equipment, boilers, chillers, the emergency generator, and air compressors. Storage of hazardous materials will also occur in this area. GENERAL REQUIREMENTS Construction and Fire-Resistance Ratings The facility will comply with the USC requirements for Type V non-rated construction. The required exterior wall and opening protection based on location to property lines for the proposed occupancies is compliant (USC Tables 5-A and 6-A) as summarized in Table 1: Table 1 -Construction Requirements Con~t.ructlon \Fire ~eslstance ·Rati.og g'equi'r~m:enl .:, , :, Exterior Bearing wall No Requirement Exterior Non-bearing Wall No Requirement Interior Bearing Wall No Requirement Structural Frame No Requirement Permanent Partitions No Requirement Shaft Enclosures 1-hour Floors and floor-ceilings No Requirement Roofs and roof-ceilings No Requirement Stairway Construction No Requirement Opening Protection Not permitted less than 5 feet. Protected less than 20 feet. I I 1· I I I I I I I I . I I 1, ,I I I I I Callaway Golf Manufacturing Area Carlsbad, CA 8 Allowable Area September 3, 1999 SEC 2097131-000 In accordance with Section 505.2 of the UBC, the allowable area of any one or two story building of Groups B, F, Division 1 or 2; S, Division 1, 2, 3, 4 or 5 shall not be limited if the building is provided with an approved automatic sprinkler system throughout and entirely surrounded by public ways or yards not less than 60 feet in width. Since the building will be provided with automatic sprinklers throughout and is entirely surrounded on all sides by public yards of at least 60 feet in width, the requirements for allowable area are satisfied. The Group H, Division 3 occupancy is not specifically allowed within an unlimited area building. However, since the occupancy is less than ten percent of the total building area and will be separated in accordance with the UBC, this occupancy is allowed to exist as a minor use within the building (CBC Section 504.3) . Allowable Height The allowable height for a building with Type V non-rated construction with the proposed occupancies is 40 feet. The maximum height of the building is 35 feet high except for a 3,200 square foot area covering mechanical equipment that projects an additional 10 feet above the roof level for a total height of 45 feet above the floor. this area contains mechanical production equipment and is normally unoccupied. Section 1511 of the UBC allows the use of a penthouse to shelter mechanical equipment providin~ the structure is not higher than 28 feet above the roof level and does not exceed 33.3% of the area of the supporting roof. Since this enclosure only extends 10 feet above the roof level and covers only approximately 2% of the I I I I I I I I I 'I I I I ·1, .1 I, I I I Callaway Golf Manufacturing Area Carlsbad, CA 9 September 3, 1999 SEC 2097131-000 total roof area, the mechanical equipment area meets the requirements of a penthouse, and the facility meets the general requirements for allowable height. Occupancy Separation In accordance with Table 3-8 of the UBC, occupancy separation is not required between the Manufacturing (Group F, Division 1) and the Storage (Group S, Division 1) occupancies. Occupancy separation construction of 2 hours fire resistance will be provided between the manufacturing area and the 1,204 square foot hazardous materials storage room (UBC Section 307.1.4.1 ). Within the mechanical enclosure area, there will be two natural gas fired boilers having an input capacity of over 10,460,000 BTU per hour each. Occupancy separation construction of at least one-hour fire resistance will be provided between the manufacturing area and the room housing the boilers (UBC Section 302.5). Within the mechanical enclosure area there will be a 3,800 square foot refrigeration machinery room due to the amounts of refrigerants used. In accordance with Chapter 28 of the UBC, occupancy separation construction of at least one-hour fire resistance will be provided between the manufacturing area and the refrigeration machinery room. I I I I I I I I I I I I I I I I I I I Callaway Golf Manufacturing Area Carlsbad, CA 10 Means of Egress September 3, 1999 SEC 2097131-000 The egress of the facility will comply with the requirements of the UBC. In general, occupants will egress around the perimeter of the building. Two stairs will be provided for the mezzanine level for occupant egress. The mechanical enclosure room housing the natural gas fired boilers will be provided with access to two exits (UBC Section 1007.7). The 1,204 square foot hazardous materials storage room will be provided with access to two separate exits (l)BC Section 1007.4.1). The 3,800 square foot refrigeration machine room will be provided with access to two separate exits (USC Section 1007.7.2). Ventilation Mechanically operated exhaust ventilation shall be provided sufficient to produce six air changes per hour where Class I, II or Ill-A flammable or combustible liquids are used. These areas include the mixing kitchen, paint/finish room, ink mixing room and custom logo room. Such ventilation shall be taken from a point at or near the floor level (UBC. Section 1202.2). I I I I I I I I I I I I I I I I I I I Callaway Golf Manufacturing Area Carlsbad, CA 11 Fire Suppression System Requirements September 3, 1999 SEC 2097131-000 The building will be provided with automatic sprinkler protection throughout. Callaway Golf has chosen to provide automatic sprinkler protection for the building in accordance with Factory Mutual Engineering and Research (FME&R) requirements. Since the objective of the FME&R standards is to provide property protection, FME&R requirements can be characterized as more rigorous than those required for life safety by the UBC and UFC. A summary of the automatic fire sprinkler design criteria for the project, as well a comparison between FMER and UBC requirements is shown in Table 2 -Fire Protection Design Requitements. I I I I I I I I I I I I I I I I I I I Callaway Golf Manufacturing Area Carlsbad, CA 12 September 3, 1999 SEC 2097131-000 Table 2 -Fire Protection Design Requirements Area : Required Protection Per NFPA and UFC Qo,des .. ' . Provided· Prote~tfon( Per · , : FM.Staodard~> • . · ·· · . ·,· Manufacturing, 17 /32 inch orifice, 286°F rated standard response Same Tooling, automatic sprinklers designed to provide a density of Maintenance 0.30 gpm/square foot over the most remote 2,500 (FM Data Sheet 3-26 Table Areas square feet. Sprinkler spacing shall not exceed 100 10) square feet. The design shall include a 500 gpm hose allowance. (Extra Hazard Group I per NFPA 13 Figure 5-2.3) High Piled 17 /32 inch orifice, 286°F rated standard response Same Storage: automatic sprinklers designed to provide a density of (FM Data Sheet 8-9, Table 25 foot ,high 0.30 gpm/square foot over the most remote 2,000 3.3.7.2 m) with 34 foot square feet. Sprinkler spacing shall not exceed 100 high ceiling square feet. The design shall include a 500 gpm hose stream allowance. In addition, two levels of in-rack sprinklers (at the 10 foot and 20 foot levels) shall be provided. The design of the in-rack sprinklers is based on the 30 gpm from each of the most remote 14 sprinklers (7 on each level). The maximum horizontal spacinq of the in-rack sprinklers is 8 feet. Hazardous 17/32-inch orifice, 286 degree rated standard response Same Material sprinklers designed to provide a density of 0.25 Storage Area gpm/square foot for the entire room area. Sprinkler (FM Data Sheet 7-29 spacing shall not exceed 100 square feet. The design Table 1) shall include a 500 gpm hose allowance. (This criteria is based upon UFC requirements for solid pile storage of Class 18 flammable liquids in 55 gallon drums, stored one high.) Mechanical ½ or 17/32 inch orifice sprinklers designed to provide a ½ or 17/32 inch orifice, high Enclosure density of 0.20 gpm/square foot over the most remote temperature, quick Areas 1,500 square feet. The design shall include a 250 gpm response sprinklers hose stream allowance. (Ordinary Hazard Group 2 per designed to provide a . NFPA 13, Figure 5-2.3) density of 0.20 gpm/square foot over the most remote 3,000 square feet. The design shall include a 500 gpm hose stream allowance. (FM Data Sheet 3-26 Table 7) I I I I I I I I I I I I I I I I I I I Callaway Golf Manufacturing Area Carlsbad, CA 13 Fire Flow Requirements September 3, 1999 SEC 2097131-000 The required fire flow (water required for fighting fire) in accordance with Appendix Ill-A of the UFC is 4,000 gallons per minute at a minimum pressure of 20 psi. The available water supply information for the site has been determined to be a constant pressure of 101 psi with flow rates from 0 gpr'n to 4,000 gpm. This supply includes a 10% decrease from the observed pressures. Fire Detection / Alarm Requirements Monitoring is required for all valves controlling the water supply for automatic sprinkler systems and water flow switches (UBC Section 904.3.1 ). Smoke and Heat Venting Section 906 of the UBC requires that smoke and heat vents be provided in single story areas with Groups B (office), F (manufacturing), M (mercantile) and S (storage) occupancies having over 50,000 square feet in undivided area. The manufacturing area will be subdivided such that . there ate no areas greater than 50,000 square feet in these areas. Smoke and heat vent requirements for the high-piled storage area are discussed later in the High-Piled Storage section of this report. I I I I I I I I I I I I I I I I I I I Callaway Golf Manufacturing Area Carlsbad, CA 14 HIGH-PILED Si"ORAGE REQUIREMENTS September 3, 1999 SEC 2097131-000 The majority of the facility will be utilized for the manufacturing of golf balls. However, a small amount of finished golf balls will be stored in a 15,400 square foot area. The finished golf balls will be stored in cardboard boxes in rack storage array to a maximum height of 25 feet. Golf balls, due to their composition of plastic and rubber, have been determined to be a high-hazard commodity. All other storage throughout the building will be below the threshold for high-piled storage. Separation of High-Piled Storage Areas Section 8102.3 of the UFC requires occupancy separation between multiple high-piled storage areas and separation of mixed occupancies in accordance with the UBC. Since high-piled storage will only occur in the finished product storage, occupancy separation between multiple high-piled storage areas does not apply. In accordance with Table 3B of the UBC, occupancy separation is not required between a manufacturing (Group F, Division 1) occupancy and a storage (Group S, Division 1) occupancy. Therefore occupancy separation of the high-piled storage area from other areas of the facility is not required. Smoke / Heat Venting and Curtain Boards UFC Sections 8102.7 and 8102.8 require smoke vents .and draft curtains in high-piled storage facilities base on specific size and commodity type. Since the finished goods storage area will exceed 2,500 square feet in size, smoke vents and draft curtains are required. The required I I I I I I I I I I I I I I I Callaway Golf Manufacturing Area Carlsbad, CA 15 September 3, 1999 SEC 2097131-000 smoke/heat vents and draft curtains will extend to the lesser of 15 feet beyond the high piled storage area or to a permanent partition (UFC Section 8102.2). Smoke Heat vents will be provided at a ratio of 1 square foot of vent for every 40 square feet of roof area over the high-piled storage area. Six foot deep curtain boards will be provided such that the maximum area formed by the curtain boards does not exceed 6,000 square. The maximum spacing between vent centers will not exceed 90 feet and the maximum distance to vents from walls or curtain boards will not exceed 45 feet (UFC Table 81-B). Small Hose Stations and Connections 1 ½ inch hose valves and stations shall be provided throughout the storage area such that all storage is within reach of 100 feet of fire hose and a 30-foot hose stream (UFC Section 8102.9). Fire Department Access Access roadways are provided within 150 feet of the building on the east, west and north sides. Rutherford Road, a public street, will provide access to within 150 feet of the south side of the building (UFC Section 8102.6). Fire department access doors will be provided every 100 lineal feet or major fraction thereof, of the exterior walls that face required access roadways for the high-piled storage area (UFC Section 8102.6.2.2). I I I I I I I I I I I I I I I I I Callaway Golf Manufacturing Area Carlsbad, CA 16 Aisles September 3, 1999 SEC 2097131-000 Aisles of a minimum width of 8 feet will be provided to exits and fire department access doors in the high-piled storage area containing high-hazard commodities (UFC Section 8102.10). Miscellaneous Requirements The following miscellaneous requirements for the high-piled storage area in accordance with Artjcle 81 of the UFC will be provided: • Smoking will be prohibited. Approved NO SMOKING signs will be conspicuously posted (UFC Section 8101.6.2.2). • When restocking is not being conducted, aisles will be kept clear of storage, waste material and debris. Fire Department access doors, aisles and exit doors will not be obstructed (UFC Section 8101.6.3). DUST COLLECTION The rubber core mixing process utilizes various inert and combustible solids in powdered form. Combustible dusts, when suspended in air in sufficient concentrations in a confined space can burn at an explosive rate in the presence of an ignition source. The smallest concentration of dust in a given volume of air that will explode, measured in pounds or ounces per cubic foot, is known as the minimum explosive concentration (MEC). Each of the solid materials to be used in the process were evaluated for combustibility based on data from Material Safety Data I Sheets, FME&R Standards, U.S. Bureau of Mines (USBM) and National Fire Protection I I I I I I I I I I I I I I I I I 1· I I Callaway Golf Manufacturing Area Carlsbad, CA 17 September 3, 1999 SEC 2097131-000 Association (NFPA) Standards. The minimum explosive concentrations for each of the solid materials used is shown in Table 3-Combustible Oust Summary. · Table 3 -Combustible Dust Summary Material Minimum Explosive Concentration Source Baryte Inert MSDS Titanium Dioxide Inert MSDS Zinc Oxide Inert MSDS Zinc Diacrylate (ZDA) 0.03 ozicu. ft. (0.0019 lb/cu. ft.) NFPA Zinc Stearate 0.02 ozi cu. ft. (0.0013 lb/cu. ft.) USBM Triaonox 29-408 (Peroxides) -0.03 ozlcu. ft. (0.0019 lb/cu. ft.) FME&R Rearind 0.03 ozicu. ft. (0.0019 lb/cu. ft.) FME&R The elements of equipment where combustible dusts are likely to be present in concentrations at or above the minimum explosive concentration were also evaluated. Th~ baryte, zinc oxide, zinc stearate and trigonox will each be unloaded from bulk bags into separate storage hoppers at the floor level. From the storage hoppers, the materials will be pneumatically transported under negative pressure to a vacuum receiving hopper at the mezzanine level. The zinc diacrylate will be unloaded from bulk bags into a portable bin which will be transported by elevator lift to the mezzanine level. The regrind material will be delivered to the mezzanine level by elevator and will be hand scooped into a receiving bin. The materials are then gravity fed from the receiving hoppers or portable bins to individual loss-in-weight feeders which in turn feed the materials at various rates into a check weigh hopper. From the check weigh hopper, the materials enter the mixing machine through a charge chute. A separate check weigh hopper and charge shut will be provided for the trigonox. Dust collection pick up points will be provided at the individual loss-in-weight feeders and at various openings at the mixing machine. I I I I I I I I I I I I I I I I I I I Callaway Golf Manufacturing Area Carlsbad, CA 18 September 3, 1999 SEC 2097131-000 Since the mixing operation is a batch process, the feed rate of the materials being pneumatically transported to the receiving hoppers will vary from zero pounds per hour to 2,000 pounds per hour as the materials are drawn from the hoppers. Accordingly, it is expected that the concentrations of zinc stearate and trigonox dusts within the ducts used for pneumatic transport .., of materials will exceed their respective minimum explosive concentrations. Section 609.5 of the UMC requires that ducts conveying explosive dusts shall have explosion vents, openings protected by flashback swing valves or rupture diaphragms. Openings to relieve explosive forces shall be located outside the building. When relief devices cannot provide sufficient pressure relief, ductwork shall be designed to withstand an internal pressure of not less than 100 pounds per square inch. Since it is not practical to provide explosion venting to the outside of the building, the ducts used for pneumatic conveyance of these materials will be designed to withstand an internal force of 100 pounds per square inch. The potential airborne concentrations of dust liberated in the air and subsequently picked up within the dust collection system was conservatively estimated to be 1 % of the amount added to the batch. An additional amount of conservatism was included by ignoring the effect of dilution by the addition of inert materials in the various process streams. The amount of dust captured divided by the ventilation rate of the dust collection system at the point of collection yields the dust concentration iii the duct. As shown in Table 4 -Combustible Dust Concentration Summary, the concentrations of combustible dusts within the dust collection ducts are well below the minimum explosion concentrations. Accordingly, explosion venting or increased strength for confinement is not needed for the dust collection ducts. The dust collector, located on the roof of the building will be provided with explosion relief vents. I . I I· I I I I I I I I I I I I I I I I I I Callaway Golf Manufacturing Area Carlsbad, CA 19 September 3, 1999 SEC 2097131-000 Table 4 -Combustibl~ Dust Concentration Summarv Pick-up Point Combustible Amount Ventilation Dust Minimum Material Captured by Rate Concentration Explosive Feed Rate Dust Collection (cu. ft./min) (lb/cu. ft) Concentration (lb/min) System (lb/ cu. ft.) (lb/min) Zinc Stearate 1.0 0.01 150 0.0001 0.0013 Feeder Zinc Diacrylate 6.17 0.0617 400 0.0002 0.0019 Portable Bin Zinc Diacrylate 6.17 0.0617 150 0.0004 0.0019 Feeder Regrind 1.5 0.015 150 0.0001 0.0019 Feeder Trigonox 0.33 0.0033 150 0.00002 0.0019 Feeder Trigonox 0.33 0.0033 200 0.00002 0.0019 Weigh Hopper Trigonox 0.33 0.0033 200 0.00002 0.0019 Chan::1e Chute Other Charge 8.67 0.0876 400 0.00022 0.0019 Chute CharQinQ Door .9,0 Q.09 1,000 0.0001 0.0019 Mill Hood 9.0 o.o~. 4,800 0.00002 0.0019 The following additional safeguards required by the CFC and CBC will be provided for the dust collection equipment: • Dust-producing and dust-agitating machinery, such as grinding mills and separators, and , elevators, elevator legs, spouts, hoppers and other conveyors will be provided with casing or enclosures maintained as nearly dust-tight as possible (UFC Section 7602). • The power supply to the rubber mixer, milling machine, and seam buffer will be interlocked with the dust collection equipment so that these machines cannot be operated without the dust collection equipment in operation (CFC Section 7604). I I I I I I I I I I I I I I I I I I I Callaway Golf Manufacturing Area Carlsbad, CA 20 September 3, 1999 SEC 2097131-000 • Accumulation of dust will be kept at a minimum in the interior of buildings. Accumulated dust on floors and other surfaces will be collected by vacuum cleaning. Forced-air or similar devices will not be used to remove dust from surfaces (UFC Section 7605). • Artificial lighting in areas containing dust-producing or dust agitating operations will be by electricity with wiring and electrical equipment installed in accordance with the Electrical Code. Machinery and metal parts of crushing, drying, pulverizing and conveying systems will be electrically grounded in accordance with the Electrical Code. Static electricity will be removed from machinery and other component parts by permanent grounds or bonds or both. The design and installation of such grounds will be in accordance with approved standards (UFC Section 7606). • Air contaminated with explosive dusts will not be· re-circulated (UMC Section 505.3) • The velocity of air within the ducts will not be less than 2,500 feet per minute (UMC Section 505.4). • Accessible cleanouts will be provided at 10-foot intervals and at changes in direction. Access openings will also be provided for other equipment within the ducts which requires servicing (UMC Section 609.4). • Ducts will have a clearance from combustibles of not less than 18 inches (UMC Section 609.8). SPRAY BOOTHS In the finishing process, a flammable polyurethane base coat and top coat will be applied to the golf balls. There will be three finishing lines. Each finishing line will have two separate spray booths approximately 20 square feet in area to apply a base coat and a top coat. The spraying I I I I I I I I I I I I I I I I I I I Callaway Golf Manufacturing Area Carlsbad, CA 21 September 3, 1999 SEC 2097131-000 process will produce 0.0032 gallons of flammable vapors per minute in each booth. Each booth will be supplied with 1,000 cfm of exhaust ventilation. The vapors collected in the spray booths will be collected and burned off in a fume incinerator located on the roof. The aggregate area of the spray booths (approximately 720 square feet) will be less than 10% of the building area and the allowable area for a Group H, Division 2 occupancy (UFC Section 4502.2.2). Section 505 of the UMC allows ducts containing flammable vapors to pass through other areas of the building when the concentration of flammable vapors or fumes is less than 25% of their lower flammability limit. In accordance with NFPA 86, Standard for Ovens and Furnaces, the amount of ventilation air needed to dilute the fumes produced by one gallon of a flammable solvent to 25% below it's lower explosive limit is given by the following formula: Where: Q = 4 X (8.328/0.075) X (SpGrND) X ((100-LEL)/LEL) Q = volume of dilution air (cu. ft.) SpGr = specific gravity of solvent VD = vapor density of solvent LEL = Lower Explosive Limit of the solvent(%) The amount of solvents being emitted in the aziridine spray booths will be 0.038 gallons per minute. Each of the aziridine spray booths will be provided with 3,000 cfm of ventilation. As indicated in the Material Safety Data Sheets,. the aziridine has the following properties: Specific Gravity = 1.1 Vapor Density = Heavier than air Lower Explosive Limit = 1.2% I I I I I I I I I I I I I I I I I I Callaway Golf Manufacturing Area Carlsbad, CA 22 September 3, 1999 SEC 2097131-000 Since the vapor density of the aziridine is unknown, a value of 1, which is the vapor density of air, will be used to be conservative. Applying these figures into the aforementioned equation yields a ventilation rate of approximately 1,524 cfm of ventilation needed to dilute the flammable vapors to 25% of the lower explosive limit. The actual ventilation rate of 3,000 cfm will provide an additional safety factor of approximately 2 in addition to the assumption made for the vapor density. The amount of solvents being emitted in each of the six spray booths on the finish line will be 0.0032 gallons per minute. Each booth will be provided with 1,000 cfm of ventilation. As indicated in the Material Safety Data Sheets, the materials being sprayed on the golf balls in the finish line have the following properties: Specific Gravity = 1.26 Vapor Density = Heavier than Air Lower Explosive Limit = 0.9% Since the actual vapor density is unknown, a value of 1 will also be used to be conservative. Inserting the above values into the aforementioned equation yields a ventilation rate of approximately 197 cfm of air needed to dilute the flammable vapors to 25% of their lower explosive limit. The actual ventilation rate of 1,000 cfm will provide an additional safety factor of 5 in addition to the assumption made for the vapor density. The following safeguards will be provided for the spray booths and associated exhaust ducts: • Spray booths will be substantially constructed of steel not less than 0.044 inch (18 gage) in thickness or other approved noncombustible materials (UFC Section 4502.2.1 ). I I I I I I I I I I I I I I I I I I Callaway Golf Manufacturing Area Carlsbad, CA 23 September 3, 1999 SEC 2097131-000 • Interior surfaces of spray booths will be smooth and continuous without edges and otherwise designed to prevent pocketing of residue, to allow free passage of exhaust air from all parts of the interior and to facilitate washing and cleaning without injury (UFC Section 4502.2.3). • Floors of spray booths will be of noncombustible material or shall be covered with a noncombustible, non-sparking material of such character to facilitate safe cleaning and removal of residue (UFC Section 4502.2.4). • Spray booths will be separated from other operations by not less than 3 feet or by partitions (UFC Section 4502.2.7). • All portions of spray booths will be readily available for cleaning, and a clear space of not less than 3 feet will be kept free of storage or combustible materials (UFC Section 4502.2.8). • Metal parts of spray booths, exhaust ducts and piping systems conveying Class I or II liquids will be electrically grounded in accordance with the Electrical Code (UFC Section 4502.4.4). • Mechanical ventilation Will be kept in operation at all times while spraying operations are being conducted and for a sufficient time thereafter to allow vapors from drying coated articles and finishing material residue to be exhausted. Spraying equipment will be interlocked with the ventilation of the spraying area such that spraying operations cannot be conducted unless the ventilation system is in operation. Air exhausted from spraying operations will not be recirculated (UFC Section 4502.5.1 ). • Ventilation systems will be designed, installed and maintained such that the average air velocity over the open face of the booth, or booth cross section in the direction of airflow during spraying operations, will not be less than 100 lineal feet per minute (UFC Section 4502.5.2). I I I I I I I I I I I I I I I I I I I Callaway Golf Manufacturing Area Carlsbad, CA 24 September 3, 1999 SEC 2097131-000 • Electric motors driving exhaust fans will not be placed inside booths or ducts. Fan rotating elements will be nonferrous or non-sparking or casings shall consist of or be lined with such material. Belts will not enter ducts or booths unless belts and pulleys within a duct or booth are tightly enclosed (UFC Section 4502.5.4). • Exhaust ducts will have a clearance from combustible construction or material of not less than 18 inches (UFC Section 4502.5.6). • The mechanical ventilation system will have air intake ducts extended to pick up flammable vapor within 6 inches of the floor of the booth (UFC Section 4502.5. 7). • Exhaust ducts will not include individual bends exceeding 45 degrees measured from the center line of the duct. Bends, turns and elbows in ducts and pipes will be constructed in a manner which does not reduce the cross-sectional area of the duct or pipe (UFC Section 4502.5.8). • Cleanout openings will be provided at 10-foot intervals and at changes of direction. Access openings will also be provided to other equipment within the ducts that require servicing (UMC Section 609.4 ). • Ducts having cross-sectional dimensions larger than 1 O inches will be provided with automatic sprinklers. The sprinklers will be located 12 feet apart in horizontal ducts and at the top of ducts in vertical sections (UMC Section 609. 7). FUME INCINERATION A gas-fired thermal oxidizer (fume incinerator), located on the roof, will be used to collect and burn off the volatile organic compounds (VOC's) produced in the spraying and printing operations. Thermal oxidizers are not specifically regulated by the UFC or UBC, however, I I I I I I I I I I I I I I I I I I I Callaway Golf Manufacturing Area Carlsbad, CA 25 September 3, 1999 SEC 2097131-000 protection requirements for fume incinerators are contained within Chapter 6 of NFPA 86, Standard for Ovens and Furnaces. The following safeguards as specified Chapter 6 of NFPA 86 will be provided for the thermal oxidizer: • Interlocks will be provided to prevent the introduction of vapors into the fume incinerator before the normal operating temperature has been maintained. • A high temperature limit controller will be provided to prevent the uncontrolled temperature rise in the fume incinerator. Operation of the excess temperature limit controller will interrupt fuel to the fume incinerator burner and will interrupt the source of fumes to the incinerator. • Approved combustion controls will be provided on the fuel train and burners. CURING OVENS Following the application of the exterior plastic cover, the golf balls will be conveyed in natural gas-fired curing ovens. There will be six ovens each with an input capacity of 700,000 BTU/hr. The temperature inside the ovens will be regulated at 180 to 200°F. The following safety features in accordance with Article 62 of the UFC will be provided for the curing ovens: • Ovens will be constructed of non-combustible materials and insulated such that the surface temperature. of the ovens does not exceed 160°F. • The ovens will be provided with explosion venting at a ratio of 1 square foot of venting for every 15 cubic feet of oven volume. • Suitably interlocked ventilation controls will be provided which will ensure required ventilation of the system. I I I I I I I I I I I I I I I I I I I Callaway Golf Manufacturing Area Carlsbad, CA 26 September 3, 1999 SEC 2097131-000 • Suitably interlocked fuel-gas safety controls will be provided and arranged to minimize the possibility of dangerous accumulations of explosive air-fuel mixtures. • Excess temperature controls will be provided to maintain a safe operating temperature within the oven. HAZARDOUS MATERIAL USE AND STORAGE SUMMARY Flammable liquids in containers ranging in size from 1 quart containers to 55 gallon drums will be stored in a 1,204 square foot hazardous materials storage room in quantities greater than the exempt amounts allowed by the UFC and UBC (Group H, Division 3 occupancy). The liquids in 5 gallon and smaller containers will be stored in flammable liquid storage cabinets and the 55 gallon drums will be stored on end one level high on the floor. The aggregate quantity of flammable liquids stored in the hazardous materials storage room will be below 1,000 gallons. Section 8003.1.3 of the UFC requires that rooms, buildings or areas used for the storage of hazardous materials liquids be provided with spill control and secondary containment when the capacity of individual containers exceeds 55 gallon or the aggregate capacity of multiple containers exceeds 1,000 gallons. Since the largest size containers to be stored in this room will not exceed 55 gallons. and the aggregate quantity of hazardous materials will not exceed 1,000 gallons, spill control and secondary containment will not be needed. The following safeguards will be provided for the hazardous material storage room: • Mechanical ventilation will be provided at a rpte of not less than 1 cubic foot per minute per square foot of floor area. The exhaust will be taken from a point within 12 inches of the floor and the location of both the exhaust and inlet air openings will be arranged to provide air I I I I I I I I I I I I I I I I I Callaway Golf Manufacturing Area Carlsbad, CA 27 September 3, 1999 SEC 2097131-000 movement across all portions of the room. A manual shutoff control will be provided outside of the room in a position adjacent to the access door to the room or in an approved location. The switch will be of the break-glass type and shall be labeled VENTILATION SYSTEM EMERGENCYSHUTOFF (UFC Section 8003.1.4). • One or more portable fire extinguisher having a rating of not less than 20-B will be located within 10 feet of the hazardous materials storage area (UFC Section 7902.5.11.5.2). Other hazardous materials to be used in the facility can be characterized mainly as solid and granular materials used for core and plastic cover production. These materials are generally irritants and sensitizers,. with lesser amounts displaying other physical and health hazard characteristics. With the exception of Class I-B and I-C flammable liquids, which will be stored in a separate room meeting the requirements for a Group H, Division 3 occupancy, the amounts of hazardous materials used and stored in the manufacturing area will be below the exempt amounts specified by the UBC and UFC. A summary of the types of hazardous materials in use and storage within the manufacturing control area is shown in Table 5, (Hazardous Materials Summary). The manufacturing control area includes a, portion of the Office/Prototype area which is discussed in detail in the Fire Protection/Life Safety Report dated August 18, 1998. The hazardous materials that are used and stored within the portion of the manufacturing control area that extends into the Office/Prototype area (south of column line F) have been included in Table 5. A summary of the hazardous materials used and stored .in the manufacturing area is included in Appendix C. The general safeguards required for the use and storage of hazardous materials in non- ·1 hazardous occupancies will be provided. Following is a summary of these requirements: ·I I I I I I I I I I I I I I I I I I I I Callaway Golf Manufacturing Area Carlsbad, CA 28 September 3, 1999 SEC 2097131-000 • Design and construction of containers, cylinders and tanks: Containers shall be designed and constructed in accordance with nationally recognized standards (UFC Section 8001.4.2) • Maintenance -Equipment, machinery, and required detection and alarm systems associated with hazardous materials shall be maintained in an operable condition. Defective containers, cylinders, and tanks shall be removed from service, repaired or disposed of in an approved manner. Defective equipment or machinery shall be removed from service and repaired or replaced. Required detection and alarm systems will be replaced or repaired where defective (UFC Section 8001.4. 7). • Material Safety Data Sheets (MSDS) -MSDS will be readily available on the premises for all hazardous materials regulated by Article 80 (UFC Section 8001.6). • Identification Signs -Visible hazard identification signs as specified in UFC Standard 79-3 will be placed at entrances to the locations where hazardous materials are stored, dispensed, used or handled in quantities requiring a permit. Individual containers, cartons or packages will be conspicuously marked or labeled in accordance with nationally recognized standards (UFC 8001. 7). • Separation of Incompatible Materials (UFO Section 8001.11.8) -Incompatible materials in storage and storage of materials incompatible with materials in use will be separated when the stored materials are in containers having a capacity of more than 5 pounds or ½ gallon. Separation shall be accomplished by the following: 1. Segregating incompatible material storage by a distance of not less than 20 feet. 2. Isolating incompatible material storage by a noncombustible partition extending not less than 18 inches above and to the sides of the stored material. I I I I I I I I I I I I I I I I I I I Callaway Golf Manufacturing Area Carlsbad, CA 29 September 3, 1999 SEC 2097131-000 3. Storing liquid and solid material in hazardous materials storage cabinets. 4. Storing compressed gases in gas cabinets or exhausted enclosures. I I I I I I I I .1 I I ·1 I I I I I 1· I Callaway Golf Manufacturing Area Carlsbad, CA 30 Table 5 -Hazardous Material Summary 1• 3 Material Use (Open) Amounts Storage Amounts Classification Proposed I (Allowed) Proposed / (Allowed) -- Flammable Liquids 1-8 27.9 gal I (30 gal) 176.0 gal I (See note 2) I-C 25.7 gal/ (40 gal) 148.6 gal/ (See note 2) Combination 53.6 gal / (60 gal) 324.6 gal/ (See note 2) 1-8 and I-C Combustible Liquids Class II 4.1 gal / (60 gal) 8.8 gal / (240 gal) -Class Ill-A 4.8 gal/ (160 gal) 6.8 gal / (660 gal) Class 111-B 124.5 gal / (3,300 gal) 598.5 gal/ (N.L.) Class V On:ianic Peroxides 209.4 lbs/ (N.L.) 1,004.4 lps / (N.L.) Class I Water Reactive 2.5 lbs/ (N.L.) 553 lbs/ (N.L.) Irritants 12,746 lbs/ (N.L.) 71,584 lbs/ (N.L.) Sensitizers 2,087 lbs I (N.L.) . 20,609 lbs / (N.L.) Other Health Hazards 695 lbs / (N. L.) 2,234 lbs I (N.L.) Corrosives 7 lb I (2,000 lb) 560 lbs/ (10,000 lb) Toxics 47 lb/ (250 lb) 646 lbs I (1,000 lb) Oxidizer -Gas O cu.ft. (N.A.) 291 cu.ft./(1500 cu.ft.) September 3, 1999 SEC 2097131-000 Total Use and Storage Amounts Proposed / (Allowed) 203.9 gal / (See note 2) 174.3 gal/ (See note 2) 378.2 gal / (See note 2) 12.9 gal / (240 gal) 11.6 gal / (660 gal) 723.0 gal/ (N.L.) 1,213.8 lbs/ (N.L.) 5.0 lbs/ (N.L.) 83,780 lbs/ (N.L.) 22,696 lbs/ (N.L.) 2,929 lbs/ (N.L.) 17 lb I (10,000 lb) 143 lb I (1,000 lb) 291 cu.ft./(1500 cu.ft.) 1. All materials which are used and stored in either solid or liquid state have been converted to solid state using a conv~rsion factor of 1 0 pounds per gallon. 2. The storage of Class I-B and Class I-C flammable liquids will be within a hazardous material storage room meeting the requirements for a Group H, Division 3 occupancy, therefore the exempt amounts do not apply. . 3. Includes materials located in the office/prototype area for this control area. I I I I I I I I I I I I I ,, I I I I I Callaway Golf Manufacturing Area Carlsbad; CA CONCLUSION 31 September 3, 1999 SEC 2097131-000 In conclusion, the manufacturing area of the building meets or exceeds the requirements of the UBC and UFC due to the provisions for the safe use and storage of hazardous materials and the high .level of automatic fire sprinkler protection provided. Prepared By: Reviewed By: SCHIRMER ENGINEERING CORPORATION SCHIRMER ENGINEERING CORPORATION William M. Cline, P.E. Garner A. Palenske, P.E Engineering Manager I I I I I I I I I ,. I I I I I I I I I APPENDIX A REFERENCED FME&R DOCUMENTS 1. I I I I I I I I I I I I I I I I. 1· I WATER DEMAND FOR NONSTORAGE SPRINKLERED PROPERTIES Taole 2. Fire Protection Water Demand for Nonstorage Sorinklered Prooerties (Cont'd.). Occupancy H. Food processing operations Occupancies in whic:, food for consump- tion by humans er animals is manufac- tured or processed. It also incluaes tobacco processing and low hazard c:iem- ical operanons where no flammable liq- uids 6r gases are involved, such as ice, .soap making and sugar refining, except as noted. Examples: Dairy precesses, breweries, wineries, sett drink packing; grain. cereal and malt processing; cornstarch making; co'ttee, cocoa and nut grinding ana roast- ing; bakery and coniectioriery making; tea blen·ding: meat packing; fruit and veg- etable cooking, canning, freezing. crying and packing; sugar processing; ge!a.tin manufacturing; water treating. I I. Plastlcs' processin_g and m?lding ! 1 General Occupancy ·J Exception to the· General Occupancy Water Demah.d /ORAS .. / Description / Water Demand Table. 6 1. Storage in excess of normal low piied, in-process starag~. · 2. Oil cooker~. distilling and other operations ,where large quanti- ties of flammable liquids are involved. 3. Operations involving fiamma- ble and combustible hydraulic fluids. ·1. Storage in excess-oi. normal low piled, in-process storage . Appiicable storage data sheets Applicable flamma- bl~ liauid data sheets Section B pf this table Appiicable storage data sheers 3-26 Page 5 ORAS .. No 1 Occupancies in which plas.rics are the I Table. 10 · . basic material involved in the operation 1 excepi as noted. I' 2. Cataiytic spraying and other operations where lame quanti- ties of'flammable liquids are involved. Table 3 or applica-No ! E~amples: Piastre molding, cuttin~ and ! i forming; manufacture of plastic foams. I I • i sheets. roes and filaments. from resins. I ./ pi_c!Stics cu~ing and drying: uphot~renng I ! with foams. Manufacturing using pias,ic ' . ,~~ .. · . ! l' . . J ! i i I l J: 'Mercantile areas. I I . I Retail stores and similar ordinary hazard .j buildings open to the public excect as [ noted. · I Examples: Grocery, department. c!ctn- 1 1ng, naroware, drug ana similar rerail ! stores: bowling alleys. theaters. I auoitoriums and disolay areas. i . i r Table 6 . ~'' . Yes· 3. Operations involving flamma- ble· or combustible ·hydrauhc . fluids·. . bia flammable li9\Jid data ·sheets I Sectrpn a of this I tabie . i 4. Processing where in-process Table 7 plastic storag~ is scam. 5. Large plastic boat or other If Table 8 siruc:ur~s obstructing sprinklers. -, : "Warehouse stores" or whole-Appiicabie storage sale mercantile buildings where data sheets merchandise is displayed on racks or shelves typical of these found in warehouses. Stock rqoms and warehouse areas in reta.il stores. 2. Exhibit halls with unusually high ceiiings, high concentration . or shieiaing oi ::ombusnbles. Taole 8 Yes~ No No (Tab1e 2 cont'd.) I I -I I I I I :I I I I I I I I I WATER DEMAND FOR NONSTORAGE ·SPRINKLER-EO PROPERTIES 3-26 TabJe 3. Fiammable Liauid Saraying. I Type of Sorinkler Dens1ry', Area oi i Scrinkier Temperature g~misq ft Demand, ! .. Sysra~ .na!inc; (mmiminJ sc ft (sq_ m) ; Soraving area2 I Hig:, : ~r ~ir crvinc . . -. 1 area anc 3000 I 1 (280) . I 0.30 ! Sora~ir.g ~rea"" i i ·or air crying I We! Intermediate (12) : area and 3500 / ! (325i .1 Ordinary i Spraying area2 I I or air drying . J area and 4000 1 (310j I ;-lose srream demano: 500 g~::-: (~900 I/min). Duration 60 min. 1. _Scraying · oceraticns ~ary and juc:;;ernem musi be usec wnen de!ermin- ing the area oi cemand fer :his censr.:y. For example: a. Where the scraying area is enccseo by scray cccm and cue: c::nsmic- ucn ano wnere /!amn::acIe licuics are oiced into tne ccom or located within the occ::-:.::f:e!'e 1s i1C ne~d to ac:ry !Mis censrry to the ceiiing s::rir.kJer: sys- tem. The ce.r.sity tor :nIs c::::ncmcn would be oeterr.11neo -:;y the surround- ing oc:::;canc-1•. TI'11s assumes :nat ::ie cue: work-is ccmc:e!ely scnni<lerea. ~-Where :ne spraying area extencs oeyond tl'le c::niines of the scray Coe:~ and me cue: c::ns:ruc::cn. m,s oensity snculd, tl'len ce acclied to tl'le ::or.ion ci tl'le ceii!ng scnn1<Ier sys.am within the .s;:raying area. c. Where tl'lere is air crying of 1t,e material beyond tne scraying area, this densr:y snculc ca aoolied :o mai =crnon of trie ·ceiling s:::rinkler system · wnere !here is likelv to be c:::rn:~ut-, ct comoustion cue to the flammable scr,er.:s. Se'IOnc t~is ;::ortion. ~e c:Snsitv is aetermrnea :v tne surround .. ing oo::ucanc::. · · · 2. The s=ray area 1s ce!?nea as !:-:e area wnere scray res1cues are =-resent oius acjace_r.t ;:·axi:ig. oiscensini;. or sor,.,ent areas. . ~ ,• . __ Tacfe ~a. Fiammaoie l-iydrauiic .=iLJraS. _ Type of Sorinkler System Wet Orf SprinKler Temperature Rating High Jnrermediate Ordi'nary Hign lnrermedia,e Density', gpm/sq ft (mm/miril 0.20 (10) _Area' of Demand, sc ft (sc :i,) 3000 (280) 3500 (330) 4000 (370) 5000 (460) 5500 (510) Ordinar; 5000 /5601 i Hcse srrsam demanc:: 500 g~m (i900 1/niin.:. Duranon: 50 m)n. 1. See Sec::cn 2.3.2, Mcoificat1cns :o Densities ano Areas. Taale 4b. Fiammao/e Hydraulic Fiuids; Aurcmaric Curoffs Needed. Type .oi Spr:nkler Density'. Area' of ; i Sorinkler Temperature g;:,misc ft Demar.a. .1 . System Rating (mmimin1 so :t (sc ml ; / Hic;;n 7500 /700) i Wet Intermediate 87~0 (810) i I Ordjnary. i 10 .. 000 (930) I ,-..a. ___ ...__,_ _____ -'-__ -' 0.15 (El High / 10.000 (930) · 1 Dry Intermediate I 11,500 (1070) ! Ordinary I· i 13.000 (i210) ! j Hose stream demand: 250 gpm (950 I/min). Duration: 60 min. 1. See ~ec:tcri 2.3.2. Modificatioris to Oensines ana Areas. ' I I' I I I Page 7 Table 5. Various Occupancies. I Type of ScrrnKier Density', I Area' of Sprinkler Temperature gpmisq ft I Dernand, I Syste_m Rating (mmimin). sc ft !sa mj I High 3000 (280) I Wet lr.rerrr:ec:are 3500 (330) 1· I !' Orcinar; 0.25 (10) 4000 (370) I i Hign 5000 (460) I Dry I lntermecfate 5500 (510) Oroinart 6000 (560) I Hose stream demanc: 2_50 g;:,m (950 I/min). Duration: 60 min. r 1. Se2 Sec::on 2.:?.2. ),1ooifica::_ons :c Densities ano Areas. Type ai Spnnkfer System Wet Taale 6. Various Occupancies. Sprinkler Density', Temperature gpm/sq ft Rating (mmimin) High, intermec:ate Area' of Demand, sc ft (sq m) 2500 (230) 0.15 (6) Dry er orcinary 3500 (330) I Hose strea·m demand: 250 gpm (950 I/min). Durauon: 50 min. 1. See Sec-~cn 2.3.2. Modifications to Oensrties ana Areas. Taj,le 7. Various Occuaancfes. Type of . /. Sprinkler Sorinkier Temperature System Ratir)'g· · Hi~n Wet lntermec:iate Ordina_ry High ! -· -Dry. in_terrp_ec:a1e ! I 1 , -Ordinar:-1 . I /:. Densityl, gpm/sq ft (mmimin) 0.20 (8) Area' oi Demand, sq !t (sq m) . 3000 (280) 3500 (330) 4000 (370) 4000 (370) _4500 (420) 5000 (460) ! Where the acc:.imulaticn cf ccmbust:ble oil, resin, lint or dust i deposits is ~uffic:ent to ;::rccuce r?,pid spre·aaing lire near ceiling / levei, the demand area should inc!ude the full extent of the 1 aeccs1ts. I Hose _stream demanc:;: 500 gpm (1900 I/min). Duration 60 mm. 1. See Sec::cn· 2.3.2. ~.100:iicat:c~s to Densities ano Areas. Table a. Moc1ie Homes, Cerrain Exhibit Haiis. Type :Ji ScnnKier Density', Area· of SorinKfer Temperature g~misq ft Demand, System Ram~;;; (mm/min) sc :t (sq mi Dry Hig., 0.30 (12) I . 5000 (4601 I aooo (7401 / Hose s,ream c:emar:c: ::CO gpm (1900 i/mrn), Duration: 120 ;r:1n. I ,. See ~ec:::::n 2.3.2, Mocitica:::::ns :o Densities ano Areas . I I I I I -1 I I ·I I I- I I I· 1· I I I I 3-26 WATER DEMAND FOR NONSTORAGE SPRINKLERE0 P.ROPERTIES : I ! I Page? Type of Sorinkler Sys_tem Wet Dry - Table 9. Shielded Areas. Flat Panels. I ! ,i I I Sprinkler Ter:iperature Rating High Intermediate Ordinar; High Intermediate Ordinary J I I I I Density', gpm/sq ft (mm/min) 0.20 (Si Area' of Demand; sq ft (sq m) 4000 (370) 5000 (460) 6000 (560) 6000 (560) 7000 (650) 8000 (740) Hos? stream demar:id: 500 gpm (1900 I/min). Duration of demand: 12G min. 1. S~e Sec::on 2.3.2. Mooilications to Densities and Areas. Table 10. Plastics. Type of , Sorinkler I Density' I Area' of Sorinkler Temperature gpm/sq ft Demand, System Rating I (mm/min) I sq ft·(sq m) I Wet High. I 2500 (230) intermediate ! 0.30 (12) Dry or ordinary 3500' (330) Hose stream demand: 500 gpm 11soo I/min). Duratiom,60 min. Where tlie accumulation of combus;iole oil. resin. lint or dust depcsrts is sufficient to produce a raoidly spreading fire r:iear the ceilir.g, t~e area of demand should include the full extent of the deoosit_s. 1. See Sec:1on 2.3.2. Modrlications to De"srties ano Areas. Table ,1 i. f=lectromc-£:'ec~ricat ,\far.utac:urfr.g and Assembly. Type of Sprinkler Densir/ Area: of -I Sprinkler Temperature· ;:imtsc.}t I De.~and, ·1 System ·· R9ting ·!"T1m!mrnr · ! · sq·tt ·(sq m) I Wet Hioh. · · ' 2500 (230) r I interm-ediate i 0.20 (ql2 -Dry -• or orc:nary I 1 3500 (330) / Hose stream demand: 500-gpm :~ ?00 l'rr.in). Duration: 60 min. L See Section 2.3.2. Modifications to Ce-,~•ties anc Areas. , 2: If the amount of elastics useo·in lhe·::~:::;ess is !:e!ween SO 'so ft (4,6 so' m) and 200 so ft (19 sq m), the oensity :-:,av ::e incre.ised to as much as 0.30 gpm,' so it (12 mimin). Table 12. Miscellaneous Nonmanufacturiho. - Type of ,/ Sprinkler I Density'. I Area' of Sprinkler Temperatur!:! I gpmisq ft Demand. System Rating (mmimin) sq ft (sq m) I High, I I. Wet or Dry intermediate 0.10 (4) 1500 (280) or ordinary Hose stream demand: 250 gpm (950 I/min). Duration: 60 min. t-. See Sec:ion 2.3.2. Modifications to Dimsities ar.d Areas·. · 3.0 SUPPORT FOR RECOMMENDATIONS The present specifications resulted from detailed studies of loss experience from 1956 to 1965, loss -experience in selected. occupancies from 1966 to 1977 and from 1981- 1990, and fire test data. Sorinklered nonmanufacturing occupancy loss data gener- ated between 1956 to 1965 and 1980 to 1989 indicated that 97% of the losses had ten or less sprinklers operate. Of the loss data between 19.80-1989. 39% of the losses were office . occupancy losses. 94% of which had 5 or less sprinklers operate, In addition to the loss data, a series of offic~ fire tests were conducted at Facto'ry Mutual. Research Corporation. These tests indicate that a density of 0. 10 gpm/sq ft (4 mmimin) controlled the fire and prevented flash- over. The loss experience from each time period shows that the most severe fires in certain occupancies or equipment are flash fires spreading over accumulations of ·oil, dust, lint, or other combustible residue on ceilings,, structural mem- bers, sprinkler piping, large machines, or hoods. A high , sprinkler density has little effect in reducing the area of sprin- kler operation in such rapidly spreading fire ·conditipns;- Ther:efore, a density in a low range, adequate to control the fire as it burns feilowing the initial flash, and a relatively large , arna of-demand, wtJich should encompass the full ext~nt of-the initial flash, are specified. Such occupancies and equipment and processes could include: Metalworking: Core ovens. rolling mills, grinding or buffing. Gla_ss Manufacturing: Forr,:iing m_aqhines. . Paper PrOCf?~Sing: Paber machines. fiberbbard dryers. corrugating machines. printing presses. Rubber Processing: Rubber grinding. buffir.g, drying, reclaiming. Leather, Processing: Buffing, drying. Food PrQcessing: Grain. cereal, and sugar processing; · cornstarch manufacturing; confec:ion- ery making; bakeries. Plastic Processing: Grincing or buffing, molding. --· -----.. -11111 -----11111 ---Table I:. Indoor tn?lal-drwn storage.(f<_Jr we/I-drained'' areas protected by cei!mg sprinklers only)' ,. '• -··---, .. ______ , . ---. ·----~-· -. ~ Maxirp11111 Number of Dwms Maximum Pile l-leight5 ' '. Ventilation .. Sprinkler Oemaml" (See Notes 2, 3, •I, 7, 9). ' . (No,dr!Uns) · ' Class of Building Not Palletized : Lmv-level Ventilation, Density over n,Jn1111w11 area Liquid Story Detached· Cutoff Main Area or ill racks Pal/eti?ed , . · cfm/s(j fl Building Room No·Cutoff On On . ' 011 end (cu m/min per : m2)f/oor 5000 sq ft -165 sq 111 Side ~nd area gpmlsq__!!__ mm/min Ground 200 100 0 1 ·1 1 0.5 (0.15) 0:60 2-1 Cla~s IA · Upper 100 50 0 1 1 ' 1 0.5 (0.15) Basement 0 0 Ground 480 240 0 3 1 1 0.25 (0.075) 0:60 24 Greale; limn one-high Class 18 Upper 240 120 0 3 1 1 0.25 (0.075) · ····-·11{ for on~-high &IC Basement 0 0 0 0.25 ' - 24,Greater th~n one-high Ground 960 480 10. 6 2 2 Natura! 0.60 Class II Upper 480 240 ·5 6 2 2 Natura!: & IIIA Basement 240 1'20 . '2 3 1 1 0.25 I (0,075) Q.25 IOI For one-high Ground 2,0Q0 1,000 100 1-2 ' 6 '6 Natural 0.25 · 10/Greater than one-high. Class Upper .. 2,000 1,000 100 12 6 .. 6 Natural 0.206 · o'i r-or one-high 1118 Basement 1,000 500 100 .q 3 3 Natural --------------------------- NOTE 1. Mixed Slorage. With no Class IA liquids included, quantili~s are based on $traight-1ine percentages, the sum of which should not exceed 100%. If Class IA.Liquids a.re included, the s~me proc~dure is fpllowe'd except tha.1 the quantity· of Class IA liquicls is weighted live limes. Exam_(:ile 1': On the ground floor of a detached building, f20 drums (25% of the allowed 480) of Class IB and·IC, 480 dr.ums (50% 0f tll~ allo't{ed 960) of Class II and IIIA and 500 drum$ (25% of the allowed 2000) of· Class 111B. · · • · Example 2: On lhe ground floor of a detached building, 240 drums (50% of the allowed 480) qf Class IB and IC, 240 drums (25% of 1118 allowed 960) of Class II and IIIA and 500 drums (25% of the allowed 2000) of Class 111B. . · l;:xample 3: On lhe ground floor of delached builr,ling, ·20 drums of Cl~ss IA are 10%. of the allowed. 200 but Ille ·10% is m11llipliecJ hy 5 ·to -give 50%, leaving the remaining 50% for Classes IB, IC, II and Ill. So, 120 drums of Class IB a~d IC f~presents 25% of the allowed 480 with leaves only 25% for lhe remaining classes. NOTE 2. Waler-miscible flammable liquids may be stored in 50% greater quantity. . ' . NOTE 3 .. _If a Factory Mulual Research-Approved special-protection room,flooding syi,tem is installed lo supplement aulomalic sprinl<ler protection and olher cbndilions are favorable, inclucliog emergency floor drainage, the numbe{ of drums shown in the table rnay be incrensed 50% fc;>r each class of liquid. NOTE 4. If adequate emeraoncy floor drainage is lacl<ing, install a speci'al-proteclion·room-floo_di'ng system (gaseous or· liquid) lo supplement sprinl<ler protec- tion. (See Seclion 2.1.1 .12). NOTE 5. If aulomalic sprinl<ler protection is inslalled in lhe drum slorage racl<, pile heighls may be increased (See Table 2). NOTE 6. The demand area should be 3000 sq fl (280 sq m) for 286''F (14°C) heads and 4000 sg fl (372 sq m) for I 60"F (71 "C) heads. NOTE 7. In paint, chemical, manufacturing or distribution plants where 'the product is fiammable liquid in drums, the limits on !he number of drums permitted do not·apply. Class I liquids should be l<ept out of basemer1t areas. ·· NOTE 8. Hose-stream demand is 500 gpm (1.9 cu m/min) 'for Classes I, II and lilA liquids in rooms of 2000 sq II (186 sq m) or larger, and 250 gpm (0.95 cu m/min) in smaller rooms, and for Class 111B liquids. NOTE 9. This limit does not apply lo detached buildings !hat are U;ied exclusively for flammable-liquid storages and are adequately prolecled. -~1~ ~ I CD I\) • O> (0 ,, ~ . s: ·S: )> m -~ r i5 C a en I I I ·1 ·-1 - I -.1. I I I I I I ·1 I I 8.;9 STORAGE OF COMMODITIES Page 24· Table 3.3:3.4 Ceiling Sprinkler Spacing and Minimum Design-Pressure Maximum/Minimum Maximum/Minimum Spacing Between Area of Coverage, per Minimum Design Sprinklers or eranqh Sprinkler, Pressure, Type of Sprinkler ,Lines, ft (m) sq ft (sq m) PSI (bar) ESF-F/ 50 psi (3.45 bar} design 12/8 (3.7/2.4) I 100/?0 (9.3/7.4) 50 (3.45)- 75 psi (5.17 bar) design. --1018 (3.1/2.4) 100/80 (9.3/7.4) 75 (5.17) 90 psi (6.1 bar) design. ..,018 (3.1/2.4) 100/80 (9,317.4) 90 (6.1) Large-Drop 12/8 (3.7/2.4) 100/80 (9.3/7.4) I 2: (1.7) Standard 1/2 in. (·15 mm) 12/7. (3.7/2.1) '100/50 (9.3/4.6) I 7 (0.5) 17/32 in. (20.mm) 12/7 (3.7/2.1) "100/70 (9.3/6.5) 7 (0.5) .f:xtra:1,.arge Orifice·. 12/7 (3.7i2.1) I ·109170 (9.3/6.5) 10 (0.7) "Nace: For Class 1, 2, 3, and 4 commodities stored to less t11an 25 ft (7.6 m) hign, spacing oi siandaro sprinklers may be up to 130 sq ft (12.1 sq-m) on systems hydraulically designed for 0.25 gaf/min sq ft (10.2 mm/min) or less. · .. Noll~: Wh~n building height does noi exceed 30 ft (9. 1 m) and design.press.ure is higher than. so psi (3.4 bar), max1mum/mm1mum spacings of12/8 ft (3.7/2.1 m) rriay be used. · · 3.3.4.2 In-rack Sprinkler Horizontal Spacing, Storage up to 25 ft (7.6 m) Hiah 3.3.4.2. 1 Open-Frame Racks with No Solid Shelves Single-row and double-row racks up to 9 ft(~-7. m) wide. Provide one.line of in-rack sprinklers at each in-rack · sprinkler l~veL For single-row racks, locate the in-rack sprinkler line down the centerline of the rack, with spac- ing ~etween in-rack sprinklers per Tabfe·3.3.4.2, and with $prinklers·preferably located at transverse flues. For double-row racl<s, locate the 1n-rac·k sprinklers in the longitudinal flue space, preferably at a junction with a transverse flue space, _with spacing between in-ra,ck sprinklers per Table 3.3.4.2. _ Single-row .and_ double-row racks over 9 ft {2.7 m)' and up to 12 ft (3. 7 iii) wide. Provide two lines of in-rack sprinklers at each in-i:ack-sprinkler level. Locate. the .irj-rack sprin!<fers' symm.etricall_y so that the distance - between the two lines, and the dista_nce of the two .fines from the aisle faces," are· approx\mately equal. Locate · the· in-tack sprinklers in the longitudinal flue and ·at the junction of transverse flues, where possible. Space the in-rack sprinklers along the length of the tack per Table 3.3.4.2. Treat single-row and double-row racks wider than 12 ft (3. 7 m) as multiple-row racks. ~ • • 1 • ~ • Multiple-row racks. Locate and space in-rack sprinkle~_per.Table 3.3.4-.2 with Figur~s 3.3.4.2 (a) and (b), depending upon how many levels of in-rack sprinklers are· installed. · ·. When multiple levels of in-rack sprinklers are installed, spri!')klers on each level should be staggered hori-- z;ontally with respect to those sp_rinkfers on l.evefs above and below. 3.3.4.2._2 Racks with Solid _Shelves When in-rack sprinklers are installed because of the presence of solid shelves, the guidelines in Section 3.3.4.2.1 should be followed as closely as possible. However, when there ~re flue spaces in the shelves, the in-rack sprinklers should be locatec;i over the flues (especially the transverse flues) wherever possible. This wiil· ensure prompt sprinkler operation and the most favorable c:tistribution of the in-rack sprinkler water. Slight increases (up to 2 ft (0.6 ml) in the sprinkler spacings outlined in Table 3.3.4.2 should be a secondary con- sideration t~ locating the in-rack sprinklers over a transverse flue. Table 3.3.4.2 In-rack Sprinkler Horizontal Spa"cing Storage Height Up Through 25 ft (7.5 m) Commodity Class 1 2 3 I 4 Plasnc . Doubl~-Row Racks, 12 12 8 8 I 8 4 ft (1.2 m) 11isle, linear spacing, ft (m). (3.7) (3.7) (2.4) (2.4) (2.4) Double-Row Racks, . 12 12 12 8 8 8 ft (2.4 m) aisle, linear spacing, ft (m) (3.7) .. (3.7) (3.7) (2.4) (2.4) Multiple-Row Racks, linear spacing, ft (m) 12 12 12 8 8 (3.7): ·(3.7), (3.7) (2.4) (2.4) Multiple-Row Racks, Maximum area of 100 . "},,-~ 100 100 80 80 coverage sq ft (sq m) (9.3) (9.3) (9.3) (7.4) (.74) For Storage Height Over 25 ft (7.6 m) See Appropriate Figure in Section 3.3.7.3 101997 Factory Mutual Engineering Corp. All rights reserved. I I I I 1· I I I ·1 I I I I I I I I I STORAGE OF COMMODITIES .. 8-9 DO O O D.D 000000 oxoxoxoxoxo T Locate ::.t ½ to 1/J 0 0 0 0 0 0 of storage height. ODDOODt Loat!ing Aisle Elevation Loading Aisle · Maximum horizontal X X X spacing X X per Table 3.3.4.2 X X X _j_ X X J_ X X X Loading Aisle T Closes sprinkler to end Plan View -no mote than ½ maximum spacing per Table 3.3.4.2 Fig. 3.3.4.2(a). Multiple-row racks up to 2S ft (7.8 m!_ high with only one /ev{31 of in,rack sprinklers. 000000 l::l. l::l. t:. DDDDDD .....-,,: D. 6 Vertical spacing per O O O O D 0 Table 3.3.4.3 -.... ·x x . x 000000 · X X _ o·.OOOO0 Loading Aisle _Elevation Maximum horizontal spacing per Table 3.3.4.2 i T Stagger Alternate . Lines /_i Closes sprinkler to end Loading Aisle no more than ½. maximurri spacing per Table 3.3.4.2 Plan View Fig. 3.3.4.2(b). Multiple-row racks up tb 2~ ft (7.5 ({I) high with more than on~ level of in-rack sprinklers. q.3.4.3 In-rack Sorinkler Vertical Spacing Space in,.rack sprinklers vertically per Table. 3.3.4.3. 01997 Factory Mutual Engineering Corp. All rights reserved. Page 25 I I I I I I I I 1· I .. I I I I I· I I I I 8-9 STORAGE OF COMMODITIES Page 26 Table 3.3.4.3 In-rack Sprinkler Vertical Spacing Storage Number of Levels Height, of In-Rack Sprin- ft {mJ I klers . Vemcal Spacing Up to 25 .ft (7.6 m) One j 1/2 to 1/3 of storage hl:lig_ht Two ¼ to 1/3 and 1/3 to ~14 of storage height More than two Locate so that approximately equal heights of storage are protected by each level of in-rack sp(inklers and ceiling sprinj<lers Over 25 ft (7.6 m) Any Locate per appropriate figure in Section 3.3.7.3 3.3.4.4 In-rack Sprinkler Hydraulic Design Design in-rack sprinkler systems to supply the most hydraulically remote number of sprinklers per Table 3.3.4.4. Balance the in-rack sprinkler system water demand with the ceiling sprinkler water demand at the point where the two systems are connected. -· ., . Table 3.3.4.4 ·1n-rack Sprinkler Design Criteria ,. Storage Height Up Through 25 ft (7.6 m) Number of In-Rack Commodity Class Sprinkler Levels 1, 2 and 3 .. 4 Plastic One 6 sprinklers @ 22 gal/min (84 8 sprinklers @ 22 gal/min (84 8 sprinklers @ 3q gal/min (114 dm3/min) each dm3/min) each dm3/min) each i:-wo or more 10 sprinklers @ 22 gal/min (84. 14 ~prinklers @· 22 gal/min (84 14 sprinklers @ 30 gal/min (114 dm3/min) each (5 sprinklers on dm3/min) each (7 sprinklers on dm3/min) each (7 sprinklers on two most remo.te levels). ·two most remote levels) two most remote levels) Storage Height Over 25 ft (7.6 m) All the same as above, except that minimum flow per sprinkler is 30 gal/min (1i4 dm3/min) 3.3.4.5 Location and Position of In-rack Sprinklers Locate in-rack sprinklers so that sprinklers are protected from mechanical damagt:= without completely obstructing sprinkler discharg_e pattern. Locate in-rack sprinklers so that the deflectors are as far as pas- . sible above the top of a tier of storage without going above the bottom of the horizontal rack member or the next tier of storage. --,.. Sprinklers in the longitudinal flue should preferably be located ·at the intersection of a transverse an·d longi- tudinal flue. They may be located behind rack members or behind vertical rack uprights, but not behind both at once. In order to prevent mechanical damage, it may be practical to place the in-rack sprinkler piping behind horizontal members with risers or drops feeding sprinklers at correct vertical locations behind rack uprights. Locate face sprinklers no more than 18 in •. (0.5 m) from the aisle face, arranged so that sprinkler dis- charge is not obstructed from reaching the aisle face of the· storage. Sprinklers located behind rack uprights should be at least 3 in. (75 mm) from the uprights'. Prior to any in-rack sprinkler installation, the proposed sprinkler locations should be checked to ensure that both adequate protection against mechanical damage and proper sprinkler discharge will be achieved. 3.3.4.6 In-rack Sprinkler Piping To minimize the possibility of in-rack sprinkler pipe breakage due to deflection, piping should preferably be made ei~her of steel joined by mechanical groove couplings or welding (in sections that can be removed as necessary and which are corrected using nonwelded joints), or of copper joined by brazing. Malleaqle iron fit- tings are acceptable. _3.3.4 7 In-rack Sorinkler Control Valyes Control in-rack sprinklers by having separate indicating valves independent from ceiling sprinklers. Such valves are not necessary for small in-rack sprinkler installations of less than 20 sprinklers. Fig. 3.3.4.7 shows acceptable feed arrangements. 01997 Factory Mutual Engineering Corp. All rights reserved. I } I I 1· 1· I I. I I I APPENDIXB 1: FLOOR PLAN I. I :1 I I ·I I I ~11~u*I :r: <jH~> <0> <·> r~> <;> . · II~ iH-_ . m . ul-l I···· -' : ~ . ~ 0 c~) G) . 0 ; ' 0 0· . m 'I 1'· \1 • 1' it;,~-• ~I : ii '1 0 I I I I ·.' I ... (•) ' ...i~~I ) ';) :JlL • ~ •' I 0 ' I . ., (•) I 'I I' B ~ c., 0 • -~ I ··-··---·-·-·-·--·--·---'1---·--·---------.... ,· ... ' ·---1' ' . (;) I I I I ) 2;; 0 i!': 0 --' I .o-,ozl • ·\'~~ I st:iii I. I : . • . I :~; ·1 I I ;_'. ,r~ r ) . it' ~ ~-~ z . ,, !'.! -_I ______ .... ···--·--_!_ . ., ' . -~ CJ~ j ' 0 1 1 • ' ' ·-·-·-Ji~-·· ''~0=1 r 1· r=1~·=..,.-~--.f,1"'=-j~FJ=r=rr=o · ·--·~) -L: · Li s ,. n. ~ ~-1 "',,le. -l I . (·) -. --. -= ... !lo: ~ >-!§ :I , IIJRg . . .'·. . I (!)· .! 1 .. 1 ._, :z -:;:--. If")"'" ' . I ,. I I I I j·"" ~ 1 ..J -___ , , -~ . . t> . . . . .. 1 .. =-rn . ;:-~.,. , 1;_, -,_, _,~,·,-~ !_t_.. g . · 1 -· Jl __ rJ <:> 11. -,., . . , -< > ~ ·, ~ i; ~ I _J:,\ C'"'I t.,:, : e::!C_, :Jo.,-. 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I I . . . -. :) : II ' = · ~ • , I, , . ; --,. ;-p,1:UQ/"j II -.z: K . ~ii . 'ti I ·~,I •fi I fil i fi I .i . . ' I . ' . . ---· . --: '< '·. '<? ,\ 'c . -~ -;';'-~ -. . ,~ --~ 'f. Ell/' .'l ~ 'l .l!Jlr. 1 · ( n• _ . YL _ -JJL__ // ;:: · a · · · i 111.1r , Ii i~Jr ]~-1JL -------_-, ----,------·" ~ [Clj C'ffl'(1)'ffl'='lr:'ffl'c1)'ffl'xC'ffl'c1)lff"' I . . :' --1 . s! _· -,----·. -·_ --.. ----,/-.----~ L_1:t [Cl ~ '1 g . I · . I . i _,.:,., . . . ·: . . . :1-·1 I , ___ · ·-----~ --.l --L -J , -.~___,,~ II' ~ . Gi § = ij, ~1· -. rn=rp-r17 -, ---,--_ ' -J-u !r· lr=il~ - :_:0 _, w .. 0 I ·!, . 01 ' ltL_j_.; @ ' I' ~ B ~ '··-~-'~· I 'i [i t e . -~ I ! ... ~ I I - i' '-~ I-i-·:_I_ i-:··-' -~-... ·-·:·--.... -~ ... -1111!'1 . I I : -'}ff,-'.#;,_ L {I I I, ·1 I: I I; I I I I ·I I I I I I I 1· I APPENDIXC HAZARDOUS MATERIAL INVENTORY I I I CHEMIC.AL NAME CASNo. PERCENTAGE STORAGE Gals. . LbS. 1MO I • 2500 Baritm Sulfate 7727--4'!,-7 100 I 2010 . 2500 Bant.m St.Wfate 7727--4'!,-7 NA uvstalline Siica 1~71 NA 3M57-R1 WHITE NA 450 • 38458-R1 WHITE I NA '450 I A 5897 A-Emulsion NA 450 Acetone 87-64-1 100 55 ACRONAL OS 6183 NA 1 ACRONAL LR lHl58 X NA 5 ACRYSOL RM-SW Thclcanino Aaent 5 I p Resin NA . 17-18 ACRYSOL WS-24 Colloidal Ola'IIIRinn 1 IICrYliC CDDOMlltlr 000411-00-C 35-37 ADIPRENE LFP X2950A I 10.000 PPOI 104--49-4 <0.1% ADIPRENE LFP X850A -5.000 I PPOI 10+-49-4 <0.1% ADIPRENE LFP X950A -5,000 PPOI-104--49-4 <0.1% · ADURA 100 -1 RHln 5 P"""" Resin NA 68-n I ADURA 200 Po""" Resin 5 """'ol Resin AA 68-n KROSORB 19113 175% TMPTMAl 4 1MF!MA 3290-92-4 75 .. Calcit.m Siic:ate . 1344-95-2 25 AkrosortJ 19479 Rl!:on 153 0.125 ·1 1,2-Polvbulaldi-.. 9003-17-2 Akro..,.._ 2555 YeloW MB 5488-75-7 . 2500· ,-339RedMB 5180-02-1 2500 "62S Blue cone. MB 147-14-8 2500 . -· E-2295 Gr-, EPMB 147-14-8 · 2500 I Alumel Standard . . 0 •, AU'nlrun ' 7429-90-5 . Nickal 7440-02-0 .,,.,_ R120 Aerosol 0 Ethanol . 64-17-5 <1% I /W5850.lntherwAelWft 1 Di col """'"'""'"' Elher 112-34-5 6 -2 l-'Wffllidone . an-50-4 · . 3 .. Aziridine 84285-57-2 100 5 -Barium Sult'at• . ' ·Quartz ;14808-60-7 0-3 I 110 . 1 n-Mliliwtl"!ffllidone an-50-:4 16 TritlllNlamine 121-44-8 1 BlencFixe . . Bwium Sulfat•I . -. 7727-4'!,-7 0 Benzoflex 9-U PlaMlcizer . ·5 I di~e -27138-31-4 BUDENE1207 NIA 100 BUDENE 12118 'NIA .100 BUDENE1208G 'NIA 100 Buffers. Ph .4.00. 7.00. 10.01 NIA I 0 I , BuneC822 NIA I 0 Bune.C824 NIA 0. lcrvsc1111053 . NIA 0.25 Elhanol 84-17-5 ,<1% Dabco T-12 c-I 0.25 Di"'"""'" Ollaurate 77-58-7 <95 I ·1 oarocur1173 0.031 2-HV-2-methvl-1 7473-9&-5 95-100 I I DBE· 900 OIMETI-M. GLUTARATEE 111!H()-O 55-'65 DIMETHYL ADI PATE 627-93-0 10-25 I ,I ·1 DIMETHYL 'SUCCINATE 106-:65-0 .-15-25 I DasmodurHL . I 5, Aromatic: Polvis"""anate 633SS-95-6 60 .--1 .Toluene Oiiso"""'nate 26471-62-5 I <0.5 . I, I I I I QUANTITIES USE-OPEN I USE-CLOSED HOH-ffAZARD Gals. Lbs. !Gals. Lbs. Gals. Lbs. 500 I 2500 I 500 90 450 90 450 90 '450 10 1 1 1 1 1,000 500 500 1 1 0.125 0.125 . ,. 10 . 2500 10 2500 10 2500 10 . 2500 0 0 1 1 .. ,.1 0 0 1 100 100 100 . 100 100 100 .o 0 0 0 0 0 0.25 . 0.031 0.031 0.031· . 100 0.25 I .. CALLAWAY GOLF BALL IMNUFAC'T1JRING AREA HAZARDOUS MATERIAL INVENTORY COMBUSTIBLE LIQUIDS I FLAMMABLE LIQUIDS CI..U I CL IIIA I CL IHB I CL I-A CLl-8 CLI-C Gals. Gals. . Gals. Gals. Gals. Gals. I I I 55 1 ' .0 1 . ' 5 . ·' .5 I I 0.25 I I 0.25 ,. ., . I 5 I I I I I I · 1 Page 1 of 10 ~ STORAGE ORG. PEROXIDE! WATER REACTIVE! CARClNOGENS CORROSIVES IRRITANTS SENSlTIZERS OTHER HEALTH TOXICS ClassV Class 1 I HAZARDS Gals. I Lbs. I Gals. Lbs. I Gals. Lbs. Gals. Lbs. I Gals. I Lbs. Gals. Lbs. Gals. Lbs. Gals. Lbs. I I I I I 2500 I I I I 55 I ·· 1 I 5 I I 5 I -1 1 10.000 10,000 5.000 5,000 I I· · 5,000 5,000 -5 5 5 5 0.125 C I 0.125 . O· 0 .. .. ' .. · .. o 0 I' 1 1 . i .. .. " . .. •. -5 ·-. •. 1 . a .. I.· I .. 5 -I I . .I I I I 1·.0.25 -0.25, I I· 0.25. I·. . 0.25 I I I I. ., 900 I I· -I I I I I I ! I I· I ! . 5 I. I I I I . I. I I. I I l I , · ''"J I I ·I .. I ., . I I US!;:-OP~ 1: NON-HAZARD COMBUSTIBLE LIQUIDS FI.AMMABLE'LJQUIDS ORG. PEROXIDES WATER REACTIVE~ CARClNOGiENS CLD I CLIDA I 'CLmB CLI-A I CLl-8 CLI.C ClassV CL 1·' Gals. Lbs. Gals. I Gals. Gals. Gals. I. Gals. Gals. Gals. I LbL Gals. I Lbs. Gals. Lbs. 500 .. ! I . I .. I I I I I I 500 I I -I I I I 90 I I 90 I I .1 90 . I I 10 I ' I I I -I 1: 1 ., .. I I I· . I ·-: --·1 . -· : .. . ·I .. . 10 . . .. .. ., . -. .. 10 . ~ -~ - 10 ', . ·-. 10 ... .. I --.. -0 1 I . .. 1 .. 0 . I . 0 1 I 100 100 100 o . 0 I 0 I I I 0.25 I I I I I 0.031 I I I I I I I I I I I I I I I I I I I I I I -_J I I I 0.25 I I ! I I I I I I I I I I I I I I I , . ' I CALI.AWAY GOLF BALL MANUFACTURING AREA . HAZAR'oous MATERIAL INVENTORY CORROSIVES . IR!IITANTS . SENSITIZERS Gals. .Lbs. I Gals. I Lbs., Gals. I Lbs. . I I I I I -- 10 1 I ·1 1 I 1 1 1,000 1,000 - 500' 500, 500 500 1 1 -. 0.125 0.125 - ' ., .. 0 1 1 , . 1 -. I 0.25 0.031 I 100 0.25 I I Page 2 of 10 OTHER HEALTH HAZARDS 'Gals. LbL 1 . , ·- 1 .1 I 0 .. 1 0.25 0.031 I I I I -. TOXICS CHEMICAL NAME Gals.· Lbs. 1040 ·aanum SUifate -, 2010 Barium SUifate =sta11ne .s.1ca 38'57-R1 WHITE 38'511-R1 WHITE A 5897 Aennic Emulllion Acetone ACRONAL DS 8183 . .. ACRONAL LR.81158 X . ACRYSOL-RM-8W Thckanina·Aailnt Resin ACRYSOL WS-24 Colloidal . - Acrvic. C000MIW ADIPRENE LFP X2950A PPDI ADIPRENE LFP X850A 'PPDI -ADIPRENE LFP X950A PPDI ADURA 100...,..,.,. Rffin ,Po!vol Resin ADURA 200 PDNDII Rffin Pi,ii,ol"Resin .. KROSORB 19113 (75%.TMl'TMAI TMPTMA Calcium Silcate _ Akrosorb 19479 R~·153. 1,2·P""""""d- Al<...-.. 2555 Yellow MB .. 339RedMB ' 828 Blt,a cone. MB· ., ·E-2295 GrNn El!MB· Alun'lel Standard Aluminum .. ·- Nickel AfflflllinaR120~- Elhanol · AU 5850 Uret~ Acrvt1c Qiel!Nlane Gl•col MDf10DlIYI Elher """""""l-2P'lrl'0lldone .. Aziridine Barium SUifate Quartz _, 110 n-M"""" Pvrrolidone Tri-..lamine .. Blanc Fixe ,svnrnet1c Barium Sulfate) Benzoflex 9-88 Plasticizer oxvbl....,,.,.,,,.,.,. dibenzcate BUDENE1207 .. BUDENE1208 '"'I BUDENE 1208G Buffers. Ph 4.00, 7.00, 10.01 BunaCB22 BunaCB24 C.--r,u 1053 Ethanol Dabco T-12 ..,..,,_ Dlt>utvltin Dilaurate Darocur 1173 2-Hydroxv-2-methyl-1-orooanone DBE I DIMETHYL Gl:UTARATEE DIMETHYL ADIPATE DIMETHYL S\JCCINATE DesmodurHL Aromatic P0Jv1socvanate Toluene Diisocvanate I 1· .., -QUANTITIES I CHEMCAL NAME . CASNo. PERCENTAGE STORAGE . USE.OPEN Ga . Lbs. Gals. Lbs. <>-"'""'l\cetat• 123-88-4 . 40 - Oii"°"""'""'• 622-o&-O <0.5 DHfflOdurlL ... 50 5 II n.Rtb!Acetaae 123-38-4 50 I ToiuMle 011....,.,_e 2500&-20-2 50 ·-ToiuMle Oli-• SM-84-9 <0.2 -DHmodUr N-3200 1 0.25 ofHOI 28182-81•2 <100 I 1.-011 ......... -e . 622-o&-O NA DewnodurN-3300 1 I · 0.25 ofHOI 28182-81·2 <100 1. oo--622-o&-O NA ~N-75 5 1 I ofHOI 28182-81·2 75 Oil-• a22-o&-0 NA x-1330-20-7 12.5 IH5l&V!Acetat• 123-86-4 12.5' 1100 NA ·0.25 0.25 131JOa75 0.25 .. 0.25 .\I !'" ·~ x-. 1330-20-7 20 -· . 100-41-4 5 . 1700 NA 0.25 0.25 -1800 NA 0.25 0.25 D 831A-75 0.25 .. 0.25 'I Propylene,_ Elher Acetate 108-85-3 25 -851A-65PMA . 0.25 0.25 _,..,,co1 ·Elher Acetate · 108-85-3 30 x---1330-20-7 5 ... 870A-80 -0.25 ·-. 0,25 HUN Acetate 123-86-4 20. :1 880•70 0.25 .. 0.25 'IH:IIJ "'Acetate 123-86-4 30 ..,_,, D R•12A NA 0.25 0.25 l)I.QJP'40C anmnie Peroxide .. 2.2 2.2 l)ietJIINIPelu)cjde 80-43-3 ·40 - ·1--Calcium carbonate 1317~. eo .. DI-CUP 40KE uriianc Peroxide • 2.2 '2.2 Oicum11 Permdde 80-43-3 Sllane Modilled Clay 68402-68-4 .. DIAMONDK0TE W-1G4-nB NA .15 1 I DIAMONDKOTEW-301 NA 15 -.. 1 DIAMONDKOTEW-302 NA 15 . 1 DIAMCNDKOTEW-3388 · NA 15 1 DOWANOL PM......,.,. Ether . 15 1 1 -2.-nn1 107-98-2 98 ., 1..-..... , 1581M7-5 2 I """" 604swtactarlt I 1 0.031 F M1Nl2fed AcetvleniC Dials • NA 100 .. El--0-Flux ""'DBDBUUI nl-ltert ,_ 25155-25-3 60 -S--0-Flwc EFIOCPl-70 0 0 I DI.,,.,,,. Permcide 80-43-3 70 Em11111400 steaic Acid . OLEICACIO 112-80-1 9 MYRISTIC ACID 5«-63-8 3 MARGARIC ACID 506-12~7 2 Elhvt Acatate ' 141-78-6 100 55 5 I Europrene. I Euro=• Neocis Br-40 I 50.000 10.200 F3000Znst I Zinc stearate 557-05-1 100 FomntzUL-32~ 5 1 I Sulfur DiOlClde 9-446-09-5 NA Frekote HMT•2 I 5 1 AliPhatic Hvdrecarb=Boilina 235-290 Fl 64742-48-9 I <5 I I Ali""""C HvdrocamnntB01&na 285-335 F) 64742-89-8 I 46 I AJinnattc H Boilina 345-400 F\ 64741-65-7 50 I I I Histat-50 0 I 0 Cobalt 7440-43-4 NA . I I Iron 7439-89-6 NA I I I I I t, ......... , .. . USE-CLOSED NON-HAZARD Gals. Lbs. Gals. Lbs. 50,000 I I CAl.1.AWAY GOLF BAL!r MANUFACTURING ARE!I HAZARDOUS MATERIAi. iNVENTORY COMBUSTIBLE LIQUIDS FLAMMABLE LIQUIDS CL n CL IIA CL IIB CL I-A CL 1-8 CL 1-C Gals. Gals. .Gals. Gals. Gals. Gals. 50 I 1 . 1 5 0.25 0.25 0.25 0.25. . 0.25 0.25 0.25 .. 0.25 0.25 . .. 15. 1 . . 55 5 I I 5 I I I 0 I I I I I Page 3 of 10 STORAGE ORG. PEROXIDE! WATER-REACTIVE CARCINOGENS Clm•V Clan 1 Gals. Lbs. Gals. LbL Gals. LbL ; - . .. .. - .. .• . ' 2.2 2.2 I I I I I I I 0 I I I I I I I I I CORROSIVES I IRR)TANT~ SEN~Rs· OTHER HEALTH T,0~ HAZARDS Gals. LbL i .Gals. Lbs. Gals.. Lbs. Gals. LbS:.. Gals. Lbs. I. I . I 50 50 I r . ·1 1 1 .. _. 1 1 1· 5 5 I I 0.25 0.25 . . . .. .. I · · 0.25. I ... .. I 0.25 0.25 . .-0.25 . ' ·0.25 .. . . 2.2 ·- . -2.2 ' 15 ·-15 . 15' . 15 ., 15 : .. .. 1 I I I. 1 ·, I 0 0 I ,- .. 55 ... ,I I .. I 0 ' I 5 I I I 5 I I I I I I I I I ! I I I I ,. I 0 I I 0 i I. ' I , . I I I I I I I I I I I ! I I I -USE-OPEN I NON-HAZARD COMBUSTIBLE LIQUIDS, I FLAMMABLE LIQUIDS "ORG. PEROXIDES WATER REACTIVESt CARCINOGENS CLU Cl. llA. CLIBB I CL I-A I CL i;.& CLI-C ClaiHiV CL 1 Gals. Lbs. Gals. Gals. Gals. I Gal&. I Gals.. GalL Gals. Lbs. . Gals. Lbs. . I Gals. Lbs. . I I I I I I I I 5 ... .I I I ,. 0.25 · 1 I 11 I 0.2l5 1 I ' 0.25 I , 0.25· . 0.25 0.25 I 0.25 :1. " 0.25 0.25. :I .. .. 0.25 0.25. 2.2 I 2.2 -I , .. 1 I 0.031 I I I I I 5 10.200 I I 1 I I I - I 1 I I I I -, I 0 I I I I I I I I I I I CALLAWAY GOLF BAlL MANUFACTURING AREA HAZARDOUS MATERIAL INVENTORY CORROSIVES IRRITANTS S~SITIZERS Gals. I ,Lbs. Gals.. Lbs. I Gals.. Lbs. I I 5 5 0.25 0.25 0.25 .0.25 1 1 I 0.25 0.25 0.25 0.25, ' 0.25 -2.2 2:2 1 1 1 1 ' 1 0.031 0 I : : : 5 - ' I ' 1 I 1 I a a I I Page 4 of 10 OTHER HEALTH TOXICS HAZARDS Gals. Lbs. Gals. '' Lbs. I . 0.25 - 0.25 . ·~ ' 0 0 I CHDWCALNAME ,;......,, Acetaae H 011......,anate Desmodur IL .. n-"'""'Acetaa• TolueneOli'"""""_,• Toluene on--•· Desmodur-N-3200 .ofHOI 1.-IJiism,vanzre Desmodur N-3300 ofHOI 1.-Oii--t• o..modurN-75 ofHOI Oil-• x- n-"' .... Acelat• 1100 1300-75 x- D 1700 1800, 831A-75 -_,.,........ ·Elher Acetate , 651A-65PMA ........ ..... .......,,. Elher Acetate x- '870A-80 a,.,. Acetate 88070 • n-><U MAcetai9 ' R-12A. DI-ClJP·40C an,an;,, Peroxide Olcumvt Pero>cide Calcium Cadlonate DI-ct.IP 40KE ormnc Peroxide OieunNI Peroxide Silane Mocille<I Clav· DIAMONDKOTEW•1Go4-nB DIAMONDKOTE W-301 DIAMONDKOTE W-302 DIAMONDKOTEW-3388 DOWANOL PM_,,. Ether 1-2-l'rODanol 2-nnvv-1--nn1 I DVnnl 604 SUrfact- ElhoYV12te<i Acetvlenic Oiois Elast-0-Flux EF!DBDB\.811 Dl-{tl!ft..'u enzene Elast-0-Flux EF!DCP!-70 01"1.lffllll Pero><ide EmMV400 Stnric Acid OLEICACIO MYRISTIC ACID MARGARIC ACID "'...,.Acetme Eui'onrene Euronrene Neocis Br-40 F3000ZnSt Zinc stearate Fomrez UL-32 Cat•,._ Sulfur Oio><ide Frel<ote HMT •2 Afiohalic Hvdrocamrnv B01ina 235-290 F) I Aliohatic Hvdrocarbon(Bolina 285-335 fl Afir>h:ltic HvdrocartomB01ina 345-400 fl Histat-50 Cobalt I Iron I I .. 1· ~ES 'CHEMICAL NAME CASNo. PERCENTAC.S STORAC.E . USE-OPEN ~I Lbs. GaiL Lbs. Vanadium 7~-21 NA 1· _,,.,.,...., Functional ...,.,,... 1 0.25 . DI 100-37,8 1-5 I -NA 30-60 ......... NA 30,000 I · 5,000 -Pal\'Ht«S-om«S 10.000 1.000 ,..,_ Elherl Phthalate NA >90 .· I --184 22 0.25 I 1 -Ketone 947-19-3 98-100 lndiumWln 7440-74-8 100. 0 0 IONAC PF.AZ-322 0.25 0.25 Aziri . 842557-2 Iron StMdard NA I 0 0 1· lsobutWM 75-28-5 NA 0 ., 0 Ken-aeect CAl'aW KR TTSIH 0.12!1 0.125 I 87-63-0 . 3 Ken-aeect CAl'aW NZ 011H NA 65 0.12!1 0.125 Ken-aeilct CAPOW NZ331H 0.125 -0.125 rsvarmed 'Sllca 11:.CW-,,llWJIW 35 I Ken-aeact CAPfNI NZ L011H 0,125 0.125 Neodecanoic Acid 268116-20-3 NA LAROFLEX MP 15 -2.2 2.2 --.1 2 2515+85-2. 100 LAROMER DPGDA 1 0.25 I u-tuated-• 57472-68-1: 100 LAROMER·LR 8800 NA 100 1 0.25 LAROMER LR Ull4 NA 100 1 0.25 LAROMER LR 811511 X NA 100 1 0.25 LAROMER LR 8IIIJ7 NA. 100. 55 5 LAROMER LR 8170 · 1 0.25 1: D1nrnn..-"""cal Dla""""'e 57472-68-1 90 ---LAROMER TMPTA -. Unsaturated,..,,.,,,... 15825-89-6 100 LAROMER UA 19'T 1 0.25 Trinrnn_,,, ...,,cal Dla"""""e 42978-86-6 35 ·I LAROPALA81 : 2.2 2.2 -de 50-00-0 Lnc:ISOlder 0 0 Lead 743&-92-1 NA Anti-7440-36-0 NA I Lnc:IWlnt 7439-92-1 100 0 ·o LUCIRIN TPO 1 0.25 Clhnawne Oxide. DI.,._,., 75~ 100 ,,_,.231XL . 0.25 Calcium Carllonate 471-34-1 60' MAC""4AA Aerosol 0.25 0.125 I 1.1-Dlchloro-1-twroetane 1717-38-9 94-99 MATHE DISPERSO U 0 0 Zinc stearate 557-0S-1 >95 Su'factant NA <5 McLube 1725 Aerosol 0.25. 0.125 I ,.._.,,.,.. 64742-49-0 ~ F!l'IVtAJcohol 64-17-5 15-20 ,.,.,,.Acetate 123-86-4 15-20 I 1.1-Dlchloro-1-fluoroethane 1717-0Q.6 <5 I McLube2100 0,25 I 0.125 I MS-123 Safezon• Release Aaem Remover 0.25 I 0.125 2 Butoxv Elhanol 111-76-2 3.9 I I Elhvt Alcohol 64-17-5 10-20 I MMm/1 Alcohol 67-56-1 a.a I Hvdrocarbon Prooellant 68476-85-71 1-5 MS-138A 0.25 I 0.125 I Trichlorotrifluoroethane 76-13-1 4 I 1.1. 1· Trichloroethane . 71-55-6 75 I I Tetrafluoroethhane 811-97-2 20 I I Te!omer of Tetra111Joro"'nvlene I 65530-85-0 1 I I MS0222N Aero-Ouster I 0 I 0 I Elhane.1, 1, 1,2-tetrafluoro 811-97-2 100 I n-8•""' Ace1ata I 123-86-4 100 I 55 5 Nalco 2827 Coolino Treatment I I a I a I I I i ,:it..,_ •• ~·-~ . USE~LOSED NON-HAZARD GaiL . Lbs. Gals. LbL I I -30,000 10.000 I 0 .. . ' . 0.25 CALLJl,.WAY GOLF BAlL MANUFACT\JRING AREA HAZARDOUS W\TEijlAL INVENTORY COMBUSTIBLE UQUIDS FLAMMABLE LIQUIDS CI.D CLIIIA CL IDB CL 1-A I CL 1-8· Cl.I~ Cials. GaiL CialL Gals. Gals. Gals. 0.125 1 . 1 55 I 1 1 1 1 0.25 0.25 I. 55 I I Page 5 of 10 STORAGE ORG. PEROXIDE! WATER REACTIVE CARCINOCiENS ClanV Class·1 Cials. Lbs. Gals.' LbL Gals. LbL - I 2.2 . ' 0 • I -I I : CORROSIVES IRRITANTS SENSITIZERS OTHER HEALTH TOXIC$ HAZARDS Gals. LbL Gals. Lbs. . Gals. . LbL GaiL Lbs. GaiL LbL 1 '. --: .. -· "' 0.25 -' . 0 0.125 0.125 . 0.125 0.125 .. 1 1 1 1 - 55 . I . 1 1 1 2.2 ; 0 0 0.25 ,. 0 0 0.25 0.25 I I I 0.25 I 0.25 I I 0.25 0.25 I I I I I I I I I I 55 I I I I I I I I 1. ,.-._-..,,-~'>#-_,..;_-~-.;;...z.=_;;.-~--- .1 I USE-OPEN I NON-HAZARD I COMBUSTIBLE LIQUIDS FI.AaoWABLE LIQUIDS I ORG. PEROXIDES I WATER REACTIVESI CARCINOGENS I CL U CL 111A I CL IDB Cl.I-A Cl. l.:S Cl. 1-C I ClassV I Cl. 1 Gals. r Lbs. I Gals. Gals. I Gals. Gals. ·Gas_ Gals. Gals. Lbs. I Gals. Lbs. Gals. Lbs. I I I I I I I I I I I I 5.000 I 1.000 - ii I o· I I I 0.125 'I I 2.2 ,. I .. .. 0.25 0.25 5 0.25 ·1 0.25 0.25. ·1 0 ·-~ ... " .. --· .1 -0.25 .. .. . I e . ,• 0.125 I .· 0.125 I 0.125 I I I ·1 I I I I 'I I I I 5 I I .. I I I I I I I I I I I CALLAWAY GOLF BALL MNAJFACTURING AREA HAZARDOUS MATERIAL INVENTORY CORROSIVES IRRITANTS SENSITIZERS . Gals. I Lbs. Gals. Lbs. I Gals.. Lbs. I I 0.25 I 0.25 I o 0.125 0.125 0.125 0.125 I 0.25 ... 0.25 0.25 0.25 5 0.25 0.25 0.25 2.2 0 .. 0.25. . 0.125 0 0.125 I 0.125 0.125, I I 5 I l I Pagi, 6 of 10 OTHER HEALTH TOXICS HAZARDS Gals. Lbs. Gals. Lbs. 0 .. 0 0.125 0.125 0.125 I I I I I I . CHEMICAL NAME ~ Vanadium ' --Functional Acnnate Dl-""noelhanol . ~cc~ -----s-omer.s 1-Elherl Phthalate , ............ 184 i 1 "'""""'Ketone lndiLm·Wlre IONAC PFAZ-322 Aziri lronSlw,dn ,~ Ken-R-CAPOW KR TTS/1-1 I Ken-R-CAPOW-NZ 01/H . Ken-R-CAP0W NZ33/H Hvdrated Sica . Ken-R-CAP0W NZ Ul1/H Neoclecanaic Acid · LAROFLEX MP 15 . --.1 2 LAROMER DPGDA Unsallnted -· LAROMER LR 8IOO LAROMER LR 8814 .. LAROMER LR 81151 X LAROMER LR 8N7 LAROMER LR 8970 Of.,..,,.,,,,.,.;._ Oiacmate LAROMER TMPTA Unsallnted kNtale LAROMER UA 111 T . Tri__..._"""'-" Dlacrvta1e LAROPAL A' 81 F LeadSolder .. Lead -· ,,, LHdWlre LUCIRINTPO .-,,. (),cicle, Di.,,_,,. I !.t.miotto 231XL Calcium Carbonate MAC-444AAerosol 1.1-0lchloro-1-fluoroetane MATHE DISPERSO.a. Zinc stearate ProDrietarv &.factant Mcl.ube 1725 Aerosol -~-'"'""'Alcohoi B•""'Acetate 1, 1-0lchloro-1-lluoroethane Mcl.ube2100 MS-123 Safezone Release Aaent Remover 2 Butoxv Ethanol .. '"'""' Alcohol MMIW1AJcohol Hvdrocarbon ..,,,,,_,.nr MS-138A Trichlorotrifluoroethane 1, 1.1· Trichloroethane Tetrafluoroelhhane Tek>mer of T etra11uoroeth~lene MS-222N Aero-Ouster Ethane, 1, 1.1,2-tetrafluoro n-11•""' Acetate Nalco 2827 Coolina Treerment 1- I CHEMICAL.NAME CASNo. PERCEHTAGI I -. - Sodium·Tolutriazcle 64865-67-2 I 1•5 1!1ATSYN2210 NA . 100 Nead-. NA NA. NeoRaz R.QIIO . I 1-2......,..,,;cinone..........., P'fflOldone 87-50-4 . 16.8" N,1-i-Oi amne TriMmllamine· 121-4+8, 1.8 NeoRaz R-411137 1-2--dinone ~ l"ll'T0idone ,8n-50-4 8.5 -N.N-OI Tri-... ne 121-4+8 2· (I NeoRazR-8117 N,N-OI amine Tri-..,;na 121-4+8 1 Nickel Standard 7+!0-02-0 I 100 PE Emulsion PotaailsrfH'ldrtncide 1311J.5&.33 1-5 I. PEBAX 5533 SN 01 l-'OIYetllar Black ...,.,,,...,;de 84732-311-7 98 P-Slandard Iran 7439-aM NA Nckel 7+!0-02.Q NA· Peroximan DC40KEP ' I Ol"'-IIIM PllfOllicle 80-43-3 40 Kaolinctav 6&402-811-4 60 Pwoxinxl F'40KEP a.a-Bi .• . ............... ___ 251~25-3 40 Kaolinnsv 6&402-811-4 60 I Pa«anium Chloride Solullon. Aziridlne 64285-57-2 100 PRO.1029 Modilled Zinc ,_Ii ZlncOI-NA 100 R--R••ZDNJ :I Zinc,._. NA 99 R,_x AC-2114·Emul9ion ----Ammonia 133&-21-6 0.2 RICON153 1;2-----; 9003-17-2 100. RICON1~ I 1;2 -c1-, 9003-17-2 100 RR-6HotEFAMatlOI l!110DnXJ111'1Jcohoi 67-83.Q 5-10 SR4111 ZlncOl........,e 1!1843-87-9 100 I SR527 Zlnc,Ol_,e 14843-87-9 100. SR708 Metallc Oimetha""""'• . NA 99- Stain Resistant,._ I --c ·NA 30,$) STRUKTOL WS 280 NA S..001 ITOI' all .......... 81511,9150 Zink c--7~ <5 SWfanol104BCS&rilctant T .7-0iol.2.4.7,9 12~3 50 I Butmntelhanol,2 111-76-2 . 50 Surfwlol 104PA Surfactant T, 0"""".-4.7-0lol.2.4.7,9 .12~3. 50 2-i-rocanol 67-63.Q 50 ""-unvnDI 104H swtactant I , T """'11Mfflli-5-0...,.,,...,., 7-Dlol,2.4.7.9 126-86-3 75 ~~Glvcol 107-21-1 . 25 Takt1111e 1::t20 9003-17-2 100 Takt-220 NA 100 TECHLEN BR 1208 NA 100 Tin Shot 7440-31-5 100 I r.,,.,.,alSFP Sodium Chloride • 7647-14-5 13 ranuvin292 1,2.2.6.6-Penlamethv~nendlnot 2403-89-6 0-2 Methvl(1,2.2.6.6-Pentamethvl-4-ninendlnyl) sebacate 82919-37-7 15-25 I bis(1,2.2.6.6-Pentamethv-icendinvl\ sebacate 41556-26-7 75-85 Tlnuvin 1130 NA I I I QUANTITIES STORAGE -USE-OPEN .Gals. .. Lbs. .. 'Gals. Lbs. I, '· 50.000 10.000 o I o 1 j. 1 . j· I 5 ·1 1 -1 o 0 0.25 ·. 0.25 I 10.000 3.000 --. o o I 0.25 0.25 0.25 0.25 0 0 .. 5 0.4 . 0 o -0 o 1 0.25 0.25 -.0.25 . 0.25 '0.25 0.011 0.09 -14.300 -3.ooo,· ~14.300 3.000· 14;300 3.000 ·- 0.25 0.25 - •U . '4.4 -3D.OOO 5,000 0.25 ,. 0.06 - 0.25 .. 0.06 I 0.25 0.06 o 0 I 0 0 o 0 0 22 22 22 1 I 0.25 I I I 1 I 0.25 1.-........,, 't .., ~ 'i "l ~~ I NON-ffAZ'ARD USE.CLOSED I Gals. Lbs. I Gals. Lbs. - - ~-,,, ~ - 0 50.000 10.000 30.000 0 $ -~ ---~ --,.;;_ __ :.....,.. ____ .......,. -...:.::._,,._-:;: CALI.AWAY GOLF BAI.I. MANUFACTURING AREA HAZARDOUS MATERIAL 11'!1/ENTORY STORAGE· CCMBUSTIBLE LIQUIDS FLAMMABLE LIQUIDS ORG. PEROXIDE WATER REACTNEI CARClNOGENS - .. I Cl.ll Cl. 111A Gals. Gals. ·o.25 1 T .,, ~ Cl.111B Cl. J.A I Cl. 1-B I Cl. 1-C ClanV Clan1'. GalS. Gals. Gals. 1 5 1 .. 5 0.25 0.25 .. 0;25 I 1 Page 7 of 10 ~ lf '2!:.~ Gals. Gals. 0.09 0.25 I I r =="' Lbs. Gals. .. . -- - -- i "' ~ LbL Gals. ·. - - ~ ~~~ LbL '·· o o - .. I lf' ~ ii,-,-,~ . ----- CCRROSIVES Gals. Lbs. ., ... . ·- f "! ~""9':P'l)o~i! i IRRITANTS --- Gals. Lbs. "1-i . 1 5 ' 1 - · 0.25 ·, . 0.25 ·r :· ,.0.25· -5 .. -1 0.25 · 0.25 . ,. .·0.09 14.300 14.300 14,300 ·_ -- -·o.25 '.0.25 I ~ - 0.25 0.25 I 22 I I I ., I I I i .., ~~ , ... "''""- SENSITIZERS OTHER HEALTH Gals. ,. I I I I I I I I 1 if . "' ~ -HAZARDS Lbs. Gals. o·. o 0.25 ' if.' ' "' ~~ Lbs. ' I ~ " ~ TOXICS Gals. 1 5· 1 Lbs. - :I'' . "'I' ~ ,.._....,_ ~ I. .I I NON-HAZARD I COMBUSTIBLE IJQUlos FLAMMABLE LIQUIDS I Cl.JI Cl. UIA CL IIIB. Cl. 1-A I CL 1"8 I CL 1-C' I Gals. Lbs. I Gals. Gals. . Gals. Gals. I Gals.I Gals. I I I .. 10.000 I I I I I -· . 1 I I, I I 1 I I I 1 I 3.000 1. I I ·I 0 0.4 I '. 0.25 0.25 I 0.09 - I I 5,000 0.06 I 0.06 0.06 I 2.2 I I 0.25 I I I I I I 0.25 I I I I I USl;-OPEN ORG. PEROXIDES !WATER REAC'TIVES 'CARCINOGENS ClassV CL 1, Gals. I Lbs. Gals. Lbs. Gals. Lbs. a .. ' - 0 I -., ~ ,,_ 0 -- .. -. . -· .. .. . ... -.. .. ~ .. ... I - - .. . !, ~~ L.,.~ :;;,. ~---··-n CALI.AWAY GOLF BALI. MAMJFACTlJRING AREA HAZARDOUS MATERIAL INVENTORY CORROSIVES IRRITANTS SENSITIZERS Gals. Lbs. I ,Gals. Lbs. Gals. Lbs. I I I I I 1 1 1 0 · 1. 0.25 " o· 0.25 ' . I 0.25 0.4 0.25 0.25 0.25 .. 0.09 - 3.000 3,000' 3.000 0.25 0.06 0.06 0.06 22 I I I 0.25 i Page 8 of 10 l ---""' ~ _, ·!le-·---""I ,; ~'I" ..... ;;..--.21 .; ,;::--• ~ •,n OTHER HEALTH HAZARDS Gals. ,Lbs. I., •. I 0.06 I I I I TOXICS CHEMICAL NAME Gals. Lbs. Sodii.m Tolulriazole .. . NATSYN2210 Nead- 1 NeoRazR.aG 1.-i-2-Pvrrolidinone -.,,,,,.,.done N,N-Oi mine Trimmnamine 1 NeoRaz R-9837 · . 1-2.......,.,.dinone N-Methyj l"!ffllidorie I N.N-OI amine Trl-... ne 1 . NeoRazR"llll7 ' N.N-Di ·ne Tri-mine Nickel standard PE Emulsion- Potassiwn Hvdrmcide PEBAX 5533 SN 01 PolVether Block Pomunde· Pertc-stw,dsd . Iran Nickel ._ . Peraximon DC40KEP Di"""""Penmde KaoinClav Peraximon F,4QKEP a.a-81911 dil,,,_,,..,., benzllnes KaoinClav PGCaNium Chloride Solullan . Azirldlnti PRO 1029 Madilled21nk •-• .. ZlncOI.-• R--Rlte ZDAIJ ZlncOlacrvwe .. ......... AC-284 Emul9ion ~ ......., Ammonia RICON153 1.2-..,,;- RICON154 .. 1.2~- . RR-6 Hot EF Aerosol 1-v1 Alcohol SR4111 ZlncOla....-e "' SR527 Zinc Dla....,...e , SR708, ' Metak Dimetha""""'• --. SlainResisCmltl"OMT*' ... """IC -, STRUKTOL WS 280 SUr001 jfor al..,,.._,, 8150,9150 ' . Zink 0.06 Surfm1ol 104BC Surfac:tm1t ~ T o-,7-Diol.2;4,7.9 · Butnwethanol.2 .. Surfm1ol 104PA SUrfactmit Tow 5-0.,.,,,_.7-Dlol.2.4.7.9 2-Pmn:lnol l&mVnOI 104H Surfactant I To!!lr::lmtOthvl-5-0ecvne-4.7-Diol.2,4.7.9 "'-"""col Takt-1220 Takt-220 TECHLEN BR 1208 Tin'Shi>t Ti-alSFP " Sodiwn Chloride Tinuvin 292' 1,2,2,6.6-Pentamethv'"'-"'nendinol Ml!fflVH1 .2.2.6,6-Pentamethvl-4-nioendlnvl\ sebacate bis(1.2.2.6.6-Pentamethvl-4-nioendinvl\ sebacate Tinuvin 1130 i, I , -::,;-~·---~ ~.,-,-~ f +--................ "-fiJ .i. ..,..._>!;<.!"WJ i.y,' ...... .. ' w:.-.u-.... ~ ~----~-~-..-q ~~ .... -,a :r -'\l ~ QWUfflTIES CHEloWCAL NAME CASNo. l'E!CEIITAG• STORAGE USE-Ol'EN -Lbs. -Lbs. T-1oa-a&-3 100 55 5 Trletl•.olail1ww. 9K '0,011 0,011 Ellmnol.2.2'.T-ndrilolris '. 102•7.HI 911 T .. 121~· 100 0,03 0.03 T-x29-40~ .. 1.000 . 205 . 1,1-DM ,3, ·6731-38-81, "° ~ can.or.te . '471-34-1 32 U4100~ 55' I 5 -2-an-!i0-4 12 Tri 121~ 1 UCARLHK XL,211SE 5 1 --c-. 'NA 50 ---· 1-45-47 x-1330-21).7 0-2 ULTRA•~• ·. 0 0 IMlexOB 22 1.1 2.2'~ ~ 7128-84-5 98-100 VESTl!NMaJI 8213 4.4 4.4 .. 25287-51--0 NA VESTENAMEI 11112 .;..: NA NA 4.4 4.4 VIIIIIACUIIE 500 100 1,000 14--. 111M13-4 100 VUL-cul' <411KE 0 0.25 -~ 25155-25-3 "° --~-11187-53-4 ,ea -112A 2.2 1.1 --1128 2.2 1.1 --R---01 1 0 x~ 0.25 TI 121~ 1.15 872-!i0-4., 3 ---~· '. :1314-13-2. 911.ll 8,000 1,230 --ZCAI 1314-13-2 911.4, 8,000 1,230 'ZlncOXide ·~·· 1314-13-2 911.9 8,000 1,230 __ ._ ___ 550-05-1 100 '1,500, 310 Foll .. 74<40-IIIJ.e NA· 0. 0 .._-~-... USE-CLOSED NQN.IIAZARD -Lbs. ·-Lbs. I I I 22· 4.4 . 4.4 8000 .. 8,000 8000· 0 ,. CAUAWAY GOLF BALL MANUFACTIJRING AREA HAZARDOUS MATERIAL INVENTORY COMBUSTIBU. UOUIDS F~BLE UQIIDS · I ORG. PEROXIDE CL ft' , CL 111A CLIIB . CL I-A CLl-8 CLl-c I a-v· ------·-·',Lbs. 55 0,06 - 0,03 -1,000 .. 5 - .. 500 o.:z:z D.22 1 0,25 -., . ' . - Page 9of10 STORAGE WATER REACTIVE ' CARClNOGENS C <;DRROSIVES IRRITANTS. SENSITIZERS OTHER HEAL'l'H· TOXICS, . a-1 ·u••••ROS -Lbs. -Lbs. Galo.' Lbs. -Lbs. Galo. Lbs. •Galo. Lbo. -Lbs. 55 0,06 0.06, .. '0,03 0,03 . .. 1,000 -·55 5 5 - .. . - . 0.25 0.25 .. .. 1500 ., ·~ I I USE-OPEN I NOH-HAZARD COMBUSTIBLE UQIJIDS . FlAMMABLE LIQUIDS . ORG. PEROXIDES WATERREACTIVES CARCNOG,ENS CLD CLIIA CL111B, ·. CLJ.A CLl-8 . CL 1-C ClauV CL 1 GlliL Lbs. GlliL GlliL Gala. Gals. GalL Gals. GalL' Lbs. GaiL Lbs. GlliL Lbs. 5 . 0.08 - I 0.03 ... . 205 .. ; I 1 I I I 1.1 .. .. ... - -4.4 - . -4.-4. .. ·1· 100 0.25 . . I 0.11. .. 0.11 •, 0.25 . 0.25 I . . 1;230· . 1,230 - 1,230 " .. -0 . I I I· I I I I I I I C>J.J..AWAY GOLF BALI. MANJFACTURING AREA HAZARCOUS MATERIAL )NVENTORY ' CORROSIVES IR~ITANTS \SENSITIZERS GaiL Lbs. Gals. Lbs. Gals. Lbs. 5 0.08 0.03 205 5 1 . .. 0.25 ., 0.25 Page 10of 10 OTHER HEALTH TOXICS HAZARDS Gals. Lbs. Gals. Lbs. 0.08 0.03 .1 -- .. 310 - CHSICAL NAME . .. .. T'*- Triethanolalriine, SK Elhanol.2.2".Z'-nilrilotris 1i . Tnnnnnic 2MOR.nd 1.1-0l-!ertt' ~ .3.5-bi .............. dohioxane calciumCaraonate , U -'100 IJnthilne ~2 ·-Tri UCARLNK XL-29SE Mu11111.nctional Cautlodlimlde -ether acetate x- ULTRA (ZNOI 88 .. UvitexOB 2.2"-, . 5-tert VESTENAMER 8213 cvc1ooct-.- VESTENAIIER 8012 VIBRACURE 1,-4 bulanediol -WL-CUP -40KE tLi2-tert . Sllane modffed ...... Wac1cw-1112A -Wac1cw-1112a . DIRECTORR Vacuum..,..,.. 01 ... , X-Lnced Tri N.UaHwl 21nc0XidelZCAl ' 2lnc 0Xide IZCAt , .. 2lnc 0Xide IZDCHEMI . 2lnc St--. or Nuodex ... 2lnc Foil -:r--~~-=-.a -::; " . .1_;...~.~ ·f ., •~ :i'' " ~1~.:.'!'~ ~ ~ ~ ~ DATE: July 28, 1998 TO: EsGil Corporation FROM: Michael Woomer RE: Callaway Golf Ball Manufacturing Facility 2180 Rutherford Rd., Carlsbad, CA Plan File# C 98-1941 . ' MINIMUM PLUMBING FIXTURE CALCULATIONS FIRST FLOOR: Smith Consulting Architects Architecture and Planning OCCUPANCY AREA OCCUPANTS/ WATER CLOSETS/ LAVS MEN WOMEN Office 24,440 SF/ 200= 122 61 occ / 4 / 2 61 occ / 4 / 2 Manufacturing 16,011 SF/ 2000= 8 4 OCC/ 1 / 1 4 OCC/ 1 / 1 Dining 3,286 SF/ 30 = 109 55 occ / 2 / 1 55 occ / 2 / 1 Lobby /Conf. Cntr 6,355 SF/ 15 = 423 212 occ / 4 / 2 212 occ / 4 / 2 TOTAL REQUIRED 11 WC/ 6 LAV 11 WC/ 6 LAV TOTAL PROVIDED 11 WC/ 6 LAV 11 WC/6 LAV SECOND FLOOR: OCCUPANCY AREA OCCUPANTS/WATER CLOSETS /LAVS MEN WOMEN Office · 29,957 SF/ 200 = 150 75 OCC/ 4/2 75 occ / 4/ 2 Manufacturing 4,431 SF/ 2000 = 2.1 1.1 OCC/ 1 / 1 1.1 OCC/ 1 / 1 TOTAL REQUIRED 5WC/ 3 LAV 5WC/ 3 LAV TOTAL PROVIDED 8WC/ 4LAV 8WC/ 4 LAV 5355 Mira Sorrento Place • Suite 650 • San Diego, California 92121 • (619) 452-3188 • Fax (619) 452-3907 . blr~hr~ p ~(__ ) Ca-/ ;r 7-~ w/ ~ ~ ~ ?6 ~ LJ't1fafotW /If. tJ . q 1 I 9Cj\ ' 5f!L..'-L--fo t]1S4Lf ,,.)/~ ,;.J£.jfv~~ \f / '-f7 ~ ~~_f b,-l-Li%; t4<f ~~~.,,ip/ ~ H}cfid 1 411 f µ/4__ /\fl11 ~ A~~ ~ 1a LSJ! L ; bfJ-s )q J') ~ ~ .do H lc.L ' . Lt{~ftg v(_)r,-t~ . ,'. 1)1 \~ ~ ll,rt\ . · ·. -, 1Ltl't~~ fJd-ar ~/c_,, . · ,-.??ROVALS :J~t:, ~ Building .::J /;Db_t.._ ~fam::n~ . -, /1_<1 /9..'1 Enginecr;ng _ <f[?>/ [ij_ Fire _coast~! -..-----Health Assoc. . ,.. J .J. -...... ?,,,-6_,..i,h<au tf~R'~} : 7(,X}[it h4 ~ f ~, /uqoif. il/P bd ~~YI ~ . J8/bf<ry-~ j.__r;,.,( Ovvv.'-<f /-i, [Jb/L -~~,uf_ /4 ~ J,.;;_,_, _[b,,JJ;l-ff.[/;.. l ~-W 4-r-C . From ---ib Ailoficant Aooncant { 15/ /'?(~ <( l l-W] _r ( i. ~(~1(c:;&-ArtD c:;~~ 1111-1~ f 1-'Jf-/3 £3-ei 1612-1:f;LI a0/1iy· )~): C:/ ~'41,Z fz, CJ/4A.r,/ v..;6 @ /3:,;','i { / I I t; \ ~r~ 1 , C , , , -1 _ _ 11 t'k I Y tp Q...~ a.._,. ·1 w ""'-..\--,--"-f-c. -f2 ,(l.e_ fl-PG>- ti, . . ~)C-vb@:) -Cu, ' ~\,, i tf(J/q<;! ~ '1 / 'IP p ~~ /~ ,,."'f~-·.....,__, --------~-------, ------------ \ . -.. --------- HAZMATFORM IND WASTE APP SCHOOL FEE FORM PLAN CORR ENGRGCORR BUS UC WCOMP FIRE PLANS ASSESSOR PLANS COFO '"'~'', , ~ ., ,. . . \