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2200 FARADAY AVE; ; CBC2017-0074; Permit
City of Carlsbad 1635 Faraday Av Carlsbad, CA 92008 Print Date: 10/04/2017 Commercial Permit Permit No: CBC2017-0074 www.carlsbadca.gov 2200 Faraday Ave BLDG-Commercial 2121206000 $300,000.00 Job Address: Permit Type: Parcel No: Valuation: Occupancy Group: # Dwelling Units: Bedrooms: Project Title: Description: Work Class: Tenant Improvement Lot U: Reference U: Construction Type: Bathrooms: Orig. Plan Check U: Plan Check U: Status: Closed - Finaled Applied: 02/14/2017 Issued: 03/16/2017 Finaled: Inspector: PYork GREATCALL: ENLARGEMENT OF EXISTING PAD TO PLACE A NEW 350W - 400KW EMERGENCY GENERATOR WHERE PREVIOUS GENERATOR WAS LOCATED Applicant: Owner: Contractor: JESUS GOMEZ CARLSBAD 2200 LLC BURGER CONSTRUCTION 8100 Maplewood Ave E, 220 11760 Sorrento Valley Rd, Ste A 619-299-0011 GREEN VILLAGE, CO 80111 SAN DIEGO, CA 92121-1018 858-755-1800 BUILDING PERMIT FEE $2000+ $430.75 BUILDING PLAN CHECK FEE (BLDG) $935.20 ELECTRICAL BLDG COMMERCIAL NEW/ADDITION/REMODEL $89.00 FIRE Aboveground Storage Tanks (First tank) $700.00 GREEN BUILDING STANDARDS PLAN CHECK $166.00 MECHANICAL BLDG COMMERCIAL NEW/ADDITION/REMODEL $55.00 5B1473 BUILDING STANDARDS FEE $12.00 STRONG MOTION-COMMERCIAL $84.00 Total Fees: $2,471.95 Total Payments To Date: $2,471.95 Balance Due: $0.00 Please take NOTICE that approval of your project includes the "Imposition" of fees, dedications, reservations, or other exactions hereafter collectively referred to as "fees/exaction." You have 90 days from the date this permit was issued to protest imposition of these fees/exactions. If you protest them, you must follow the protest procedures set forth in Government Code Section 66020(a), and file the protest and any other required information with the City Manager for processing in accordance with Carlsbad Municipal Code Section 3.32.030. Failure to timely follow that procedure will bar any subsequent legal action to attack, review, set aside, void, or annul their imposition. You are hereby FURTHER NOTIFIED that your right to protest the specified fees/exactions DOES NOT APPLY to water and sewer connection fees and capacity changes, nor planning, zoning, grading or other similar application processing or service fees in connection with this project. NOR DOES IT APPLY to any fees/exactions of which you have previously been given a NOTICE similar to this, or as to which the statute of limitation has previously otherwise expired. ITHE FOLLOWING APPROVALS REQUIRED PRIOR TO PERMIT ISSUANCE: DPLANNING DENGINEERING EJBUILDING DFIRE DHEALTH DHAZMATIAP Building Permit Application Plan Check No 7 '7 C.t 00 Est. Value 3CtD,cx 4 City of 1635 Faraday Ave., Carlsbad, CA 92008 Ph: 760-602-2719 Fax: 760-602-8558 Cd1sbad Plan Ck. Deposit email: building@carlsbadca.gov Date;?-/ 14 i IswPPP www.carlsbadca.gov JOB ADDRESS 2200 FARADAY AVENUE I SUITE#/SPACE#/UNIT# 100 I APN I 212 - 120 - 41 - CT/PROJECT # LOT # i PHASE # I # OF UNITS I # BEDROOMS # BATHROOMS I TENANT BUSINESS NAME CONSTR. TYPE 0CC. GROUP I 1115 GREAT CALL III I B DESCRIPTION OF WORK: Include Square Feet of Affected Area(s) ENLARGEMENT OF EXISTING CONCRETE PAD TO PLACE A NEW 350W TO 400KW EMERGENCY BACKUP GENERATOR OVER AN EXISTING TILT UP CONCRETE ENCLOSURE WHERE PREVIOUS GENERATOR WAS LOCATED EXISTING USE I PROPOSED USE I GARAGE (SF) PATIOS (SF) DECKS (SF) I FIREPLACE I AIR CONDITIONING IF —IRE SPRINKLERS OFFICE BUILDING OFFICE BUILDING I k5D# NO YES NOE YESNOE APPLICANT NAME Primary Contact JESUS GOMEZ PROPERTY OWNER NAME HILL COMPANIES INC ADDRESS 3900 FIFTH AVENUE SUITE 290 ADDRESS 8100 MAPLE WOOD AVENUE, SUITE 220 CITY STATE ZIP SAN DIEGO CA 92103 CITY STATE ZIP REENWOOD VILLAIN CO 80111 PHONE FAX PHONE FAX EMAIL EMAIL DESIGN PROFESSIONAL DONALD PITMAN DESIGN INC. CONTRACTOR BUS. NAME 43o'(Er2 60itirt JCfflj ADDRESS 3900 FIFTH AVENUE SUITE 290 ADDRESS (t'.16 22*Jto '4AUJ1 o.'v s.np CITY STATE ZIP CITY STATE ZIP SAN DIEGO CA 92103 Al4.) Otcb CA 'lzjz% PHONE FAX '1 cs '2-00 PHONE (619) 299-0011 FAX EMAIL JESUS@DPDESIGNINC.COM EMAI UQ.4tit(oJ.j. C.OM STATE LIC. # STATE IJC.# So CLASS.b CITY BUS. (Sec. 7031.5 Business and Professions Code: Any City or County which requires a permit to construct, alter, improve, demolish or repair any structure, prior to its issuance, also requires the applicant for such permit to file a signed statement that he is licensed pursuant to the provisions of the Contractor's License Law (Chapter 9, commending with Section 7000 of Division 3 of the Business and Professions Code) or that he is exempt therefrom, and the basis for the alleged exemption. Any violation of Section 7031.5 by any applicant for a permit subjects the applicant to a civil penalty of not more than five hundred dollars ($500)). ®] ,. Workers' Compensation Declaration:/ hereby affirm under penah'y of perjury one of the following declarations: U I have and will maintain a certificate of consent to self-insure for workers' compensation as provided by Section 3700 of the Labor Code, for the performance of the work for which this permit is issued. Ii'ave and will maintain workers' compensation, as required by Section 3700 of the Labor Code, for the performance of the work for which this permit is issued. My workers' compensation insurance carrier and policy number are: Insurance Co. y41L( ti SOIZ4 (&I CD Policy No. 2.0 2.0 SI 5 2_7 j Expiration Date 10 1°' 17,P11 This section need not be completed if the permit is for one hundred dollars ($100) or less. [J Certificate of Exemption: I certify that in the performance of the work for which this permit is issued, I shall not employ any person in any manner so as to become subject to the Workers' Compensation Laws of California. WARNING: Failure to secure workers' compensation coverage is unlawful, and s all subject an employer to criminal penalties and civil fines up to one hundred thousand dollars (&100,000), in addition to the cost of compensation, damages as provided for in Section 3706 of, thej. o in St and attorney's fees. CONTRACTOR SIGNATURE ).J_- DATE 02. fle( 117 I hereby affirm that lam exempt from Contractor's License Law for the following reason: [] I, as owner of the property or my employees with wages as their sole compensation, will do the work and the structure is not intended or offered for sale (Sec. 7044, Business and Professions Code: The Contractor's License Law does not apply to an owner of property who builds or improves thereon, and who does such work himself or through his own employees, provided that such improvements are not intended or offered for sale. If, however, the building or improvement is sold within one year of completion, the owner-builder will have the burden of proving that he did not build or improve for the purpose of sale). [] I, as owner of the property, am exclusively contracting with licensed contractors to construct the project (Sec. 7044, Business and Professions Code: The Contractor's License Law does not apply to an owner of property who builds or improves thereon, and contracts for such projects with contractor(s) licensed pursuant to the Contractor's License Law). I am exempt under Section Business and Professions Code for this reason: I personally plan to provide the major labor and materials for construction of the proposed property improvement. Eves I1No I (have! have not) signed an application for a building permit for the proposed work. I have contracted with the following person (firm) to provide the proposed construction (include name address/phone! contractors' license number): I plan to provide portions of the work, but I have hired the following person to coordinate, supervise and provide the major work (include name! address / phone! contractors' license number): I will provide some of the work, but I have contracted (hired) the following persons to provide the work indicated (include name / address / phone / type of work): ..PROPERTY OWNER SIGNATURE []AGENT DATE Is the applicant or future building occupant required to submit a business plan, acutely hazardous materials registration form or risk management and prevention program under Sections 25505, 25533 or 25534 of the Presley-Tanner Hazardous Substance Account Act? Yes No Is the applicant or future building occupant required to obtain a permit from the air pollution control district or air quality management district? Yes No Is the facility to be constructed within 1,000 feet of the outer boundary of a school site? Yes No IF ANY OF THE ANSWERS ARE YES, A FINAL CERTIFICATE OF OCCUPANCY MAY NOT BE ISSUED UNLESS THE APPLICANT HAS MET OR IS MEETING THE REQUIREMENTS OF THE OFFICE OF EMERGENCY SERVICES AND THE AIR POLLUTION CONTROL DISTRICT. I hereby affirm that there is a construction lending agency for the performance of the work this permit is issued (Sec. 3097 (i) Civil Code). Lender's Name Lender's Address (3 Icertifythati haveread theapplicatlon and state thatthe above Information Iscoirectand thattheinfonaatlon ori the plans isaccurate. I agmetocomplywith all City ordinances and State laws ielatingto buildingconstniction. I hereby authorize representative of the City of Cartsbad to enter upon the above mentioned property for inspection purposes. I ALSO AGREE TO SAVE, INDEMNIFY AND KEEP HARMLESS THE CITY OF CARLSBAD AGAINST ALL LIABILITIES, JUDGMENTS, COSTS AND EXPENSES WHICH MAY IN ANY WAY ACCRUE AGAINST SAID CITY IN CONSEQUENCE OF THE GRANTING OF THIS PERMIT. 0511k An OSHA permit is required for excavations over 50' deep demolition or construction of structures over 3 stories in height EXPIRATION: Every permit issued by the Building Official under I wons; of this Code shall expire by limitation and become nut and void if the building or work authorized by such permit is not commenced within 180 days from the date of such permit or if the rized by ch permit is suspended or abandoned at any time after the work is commenced fora nod of 1 days (Section 106.4.4 Uniform Building Code). ..APPLICANT'S SIGNATURE DATE 1 / Li? 1-? STOP: THIS SECTION NOT REQUIRED FOR BUILDING PERMIT ISSUANCE. Complete the following ONLY if a Certificate of Occupancy will be requested at final inspection. lUv EI . Fax (760) 602-8560, Email bUiIding)CarIsbadca.gov or Mail the completed form to City of Cartsbad,Building Division 1635 Faraday Avenue, Carlsbad, California 92008. CO#: (office Use Only) CONTACT NAME OCCUPANT NAME ADDRESS - BUILDING ADDRESS CITY STATE ZIP CITY STATE ZIP Carlsbad CA PHONE FAX EMAIL OCCUPANTS BUS. LIC. No. DELIVERY OPTIONS PICK UP: CONTACT (Listed above) OCCUPANT (Listed above) CONTRACTOR (On Pg. 1) ASSOCIATED CB# MAIL TO: CONTACT (Listed above) OCCUPANT (Listed above) CONTRACTOR (On Pg. 1) NO CHANGE IN USE/ NO CONSTRUCTION MAIL / FAX TO OTHER: CHANGE OF USE / NO CONSTRUCTION APPLICANT'S SIGNATURE DATE [ Permit Type: BLDG-Commercial Application Date: 02/14/2017 Owner: CARLSBAD 2200 LLC Work Class: Tenant Improvement Issue Date: 03/16/2017 Subdivision: CARLSBAD TCT#85-24 UNIT#03 Status: Closed - Finaled Expiration Date: 01/10/2018 Address: 2200 Faraday Ave Carlsbad, CA 92008 IVR Number: 1946 Scheduled Actual Inspection Type Inspection No. Inspection Status Primary Inspector Reinspection Complete Date Start Date 03/1712017 03/17/2017 BLDG-11 016906.2017 Passed Michael Collins Complete FoundationlFtglPier $ (Rebar) Checklist Item COMMENTS Passed BLDG-Building Deficiency Generator pad only. Yes 03/28/2017 03/28/2017 BLDG-31 017875-2017 Partial Pass Paul York Reinspection Incomplete Underground/Condu it - Wiring Checklist Item COMMENTS Passed BLDG-Building Deficiency No 07/14/2017 07/14/2017 BLDG-24 028821.2017 Withdrawn Paul York Reinspection Complete RoughiTopout Checklist Item COMMENTS Passed BLDG-Building Deficiency No BLDG-34 Rough 028822-2017 Passed Paul York Complete Electrical Checklist Item COMMENTS Passed BLDG-Building Deficiency No 09/15/2017 09/15/2017 BLDG-Final 034743-2017 Cancelled Michael Collins Reinspection Complete Inspection Checklist Item COMMENTS Passed BLDG-Building Deficiency Cancelled per contractor, need Fire Dept. No approval 10/04/2017 10/04/2017 BLDG-Final 036796-2017 Passed Michael Collins Complete Inspection Checklist Item COMMENTS Passed BLDG-Building Deficiency Yes BLDG-Building Deficiency Cancelled per contractor, need Fire Dept. No approval BLDG-Fire Final 034948-2017 Scheduled Cindy Wong Incomplete Checklist Item COMMENTS Passed FIRE- Building Final No Checklist Item COMMENTS Passed FIRE- Building Final No October 04, 2017 . Page 1 of I EsGil Corporation In (Partners/lip with government for Bui(&ng Safety DATE: 3/3/17 J APPLICANT ..' JURIS. JURISDICTION: City of Carlsbad J PLAN REVIEWER L1 FILE PLAN CHECK NO.: CBC2017-0074 SET: II PROJECT ADDRESS: 2200 Faraday Ave PROJECT NAME: Greatcall Emergency Generator - TI The plans transmitted herewith have been corrected where necessary and substantially comply with the jurisdiction's building codes. The plans transmitted herewith will substantially comply with the jurisdiction's codes when minor deficiencies identified below are resolved and checked by building department staff. The plans transmitted herewith have significant deficiencies identified on the enclosed check list and should be corrected and resubmitted for a complete recheck. The check list transmitted herewith is for your information. The plans are being held at EsGil Corporation until corrected plans are submitted for recheck. The applicant's copy of the check list is enclosed for the jurisdiction to forward to the applicant contact person. The applicant's copy of the check list has been sent to: EsGil Corporation staff did not advise the applicant that the plan check has been completed. EsGil Corporation staff did advise the applicant that the plan check has been completed. Person contacted:— Telephone #: Date contacted— (by..J) Email: Mail Telephone Fax In Person REMARKS: By: Doug Moody Enclosures: EsGil Corporation El GA El EJ El MB El Pc 2/24/17 9320 Chesapeake Drive, Suite 208 • San Diego, California 92123 • (858) 560-1468 • Fax(858)560-1576 I EsGil Corporation In (Partners/hp with government for (Bui(ding Safety DATE: 2/24/17 0 AyPLICANT iu RIS. JURISDICTION: City of Carlsbad 0 PLAN REVIEWER I FILE PLAN CHECK NO.: CBC2017-0074 SET: I PROJECT ADDRESS: 2200 Faraday Ave PROJECT NAME: Greatcall Emergency Generator - TI The plans transmitted herewith have been corrected where necessary and substantially comply with the jurisdiction's codes. The plans transmitted herewith will substantially comply with the jurisdiction's codes when minor deficiencies identified below are resolved and checked by building department staff. The plans transmitted herewith have significant deficiencies identified on the enclosed check list and should be corrected and resubmitted for a complete recheck. The check list transmitted herewith is for your information. The plans are being held at EsGil Corporation until corrected plans are submitted for recheck. The applicant's copy of the check list is enclosed for the jurisdiction to forward to the applicant contact person. The applicant's copy of the check list has been sent to: EsGil Corporation staff did not advise the applicant that the plan check has been completed. EsGil Corporation staff did advise the applicant that the plan check has been completed. Person contacted: Jesus Gomez ,Rate c7 rm tacted: fZ_(bY:Y'C au jephon Fax In Person REMARKS Telephone #: 61'9-299-001 I Email: jesusdpdesigninc.com By: Doug Moody Enclosures: EsGil Corporation [:1 GA LIEJ LIMB LIPc 2/16/17 9320 Chesapeake Drive, Suite 208 • San Diego, California 92123 • (858) 560-1468 • Fax(858)560-1576 City of Carlsbad CBC2017-0074 2/24/17 PLAN REVIEW CORRECTION LIST TENANT IMPROVEMENTS PLAN CHECK NO.: CBC2017-0074 JURISDICTION: City of Carlsbad OCCUPANCY: B USE: Emergency Generator TYPE OF CONSTRUCTION: VB, ACTUAL AREA: 300sf ALLOWABLE FLOOR AREA: STORIES: 1 HEIGHT: SPRINKLERS?: YES REMARKS: DATE PLANS RECEIVED BY JURISDICTION: 2/14/17 DATE INITIAL PLAN REVIEW COMPLETED: 2/24/17 OCCUPANT LOAD: N/A DATE PLANS RECEIVED BY ESGIL CORPORATION: 2/16/17 PLAN REVIEWER: Doug Moody FOREWORD (PLEASE READ): This plan review is limited to the technical requirements contained in the California version of the International Building Code, Uniform Plumbing Code, Uniform Mechanical Code, National Electrical Code and state laws regulating energy conservation, noise attenuation and access for the disabled. This plan review is based on regulations enforced by the Building Department. You may have other corrections based on laws and ordinances enforced by the Planning Department, Engineering Department, Fire Department or other departments. Clearance from those departments may be required prior to the issuance of a building permit. Code sections cited are based on the 2013 CBC, which adopts the 2012 IBC. The following items listed need clarification, modification or change. All items must be satisfied before the plans will be in conformance with the cited codes and regulations. Per Sec. 105.4 of the 2012 International Building Code, the approval of the plans does not permit the violation of any state, county or city law. To speed up the recheck process, please note on this list (or a copy) where each correction item has been addressed, i.e., plan sheet number, specification section, etc. Be sure to enclose the marked up list when you submit the revised plans. City of Carlsbad CBC2017-0074 2/24/17 Please make all corrections on the original tracings, as requested in the correction list. Submit three sets of plans for commercial/industrial projects (two sets of plans for residential projects). For expeditious processing, corrected sets can be submitted in one of two ways: Deliver all corrected sets of plans and calculations/reports directly to the City of Carlsbad Building Department, 1635 Faraday Ave., Carlsbad, CA 92008, (760) 602-2700. The City will route the plans to EsGil Corporation and the Carlsbad Planning, Engineering and Fire Departments. Bring two corrected sets of plans and calculations/reports to EsGil Corporation, 9320 Chesapeake Drive, Suite 208, San Diego, CA 92123, (858) 560-1468. Deliver all remaining sets of plans and calculations/reports directly to the City of Carlsbad Building Department for routing to their Planning, Engineering and Fire Departments. NOTE: Plans that are submitted directly to EsGil Corporation only will not be reviewed by the City Planning, Engineering and Fire Departments until review by EsGil Corporation is complete. Please clarify the plans and provide a load justification for the new generator sizing? The generator specifications indicate the generator to be rated at 541 amps at 480/277 yet the generator is connected to an over-current device sized for 700 amps at 480/277? Section 107.2. To speed up the review process, note on this list (or a copy) where each correction item has been addressed, i.e., plan sheet, note or detail number, calculation page, etc. Please indicate here if any changes have been made to the plans that are not a result of corrections from this list. If there are other changes, please briefly describe them and where they are located in the plans. Have changes been made to the plans not resulting from this correction list? Please indicate: YesU No U The jurisdiction has contracted with Esgil Corporation located at 9320 Chesapeake Drive, Suite 208, San Diego, California 92123; telephone number of 858/560-1468, to perform the plan review for your project. If you have any questions regarding these plan review items, please contact Doug Moody at Esgil Corporation. Thank you. City of Carlsbad CBC2017-0074 2/14117 [DO NOT PAY- THIS IS NOT AN INVOICE] VALUATION AND PLAN CHECK FEE JURISDICTION: City of Carlsbad PLAN CHECK NO.: CBC2017-0074 PREPARED BY: Doug Moody DATE: 2/24/17 BUILDING ADDRESS: 2200 Faraday Ave BUILDING OCCUPANCY: B BUILDING PORTION AREA (Sq. Ft.) Valuation Multiplier Reg. Mod. VALUE ($) TI N/A City Valuation 300,000 Air Conditioning Fire Sprinklers TOTAL VALUE j 300,000 Jurisdiction Code Icb IBY Ordinance I Bldg. Permit Fee by Ordinance Plan Check Fee by Ordinance V Type of Review: 7 Complete Review D Structural Only I $1,336.061 I $868.44 LII Repetitive Fee Repeats LII Other E Hourly Hr. @ * EsGil Fee I $748191 Comments: Sheet 1 of 1 macvalue.doc + I BRCITY ELE WORKS I 13625 Danielson St., Poway, CA 92064 Phone: 8669388200 1 Fax: 619-938-8217 -I Job Name: 14394 Greatcall Quote: 0026293321 Proposal: We are pleased to offer the following submittal for your consideration. Thank you, MIKE KNEZ, BAY CITY CBC20I7-0074 2200 FARADAY AVE GREATCALL: ENLARGEMENT OF EXISTING PAD TO PLACE A NEW350W-400KWEMERGENCY GENERATOR WHERE PREVIOUS GENERATOR WAS LOCATED 2121206000 2/14/2017 CBC20I 7-0074 KOHLER. Power Systems ection Quote r odel 350REOZJB Spec Sheets Model KSS-AMVA-08005 Spec Sheets Specification Sheet I Specification Sheet Specification Sheet Specification Sheet Specification Sheet Specification Sheet Specification Sheet IS pecification Sheet ISpeci"fication Sheet Specification Sheet Alternator Data Sound Data Controller Circuit Breaker Circuit Breaker Circuit Breaker Battery Battery Charger Weather! Sound Enclosure Packaging Voltage Regulator Transfer Switch Transfer Switch Controls Alternator Data Sheet Sound Data Sheet G6-46 G6-88 M Frame Breaker Circuit Breaker Trip Curves Battery Battery Charger, 6 Amp Enclosure Package Voltage Regulator Spec ATS Accessories G11-127 4M4019 Sound Data Emissions Data Emissions Data Emissions Data Emissions Data EPA Certificate IDimensionalDrawings I lWi ri ngSchematicD iag rams LI I Misc I I IWarranty I Generator Accessories Controller Enclosure Tank Package Subbase Tank Transfer Switch Controller Schematic Diagram Controller Wiring Diagram Interconnection Diagram Enclosure Accessories Transfer Switch Battery Battery Charger Block Heater Block Heater Circuit Breaker Circuit Breaker Mounting Warranty Warranty ADV-8492 ADV-8527 ADV-7985 ADV-85 14 ADV-8528 ADV-8592 ADV-7999 GM77988 GM78247 ADV-7035 GM89718 244578 GM28341 GM75809 GM76113 GM41191 ADV-8030 TP-5373 TP-5374 : KOHLER. Power Systems Certification I Pre-Startup Checklist IS09001 Certificate Prototype Test Certificate Pre-Startup Checklist G15-152 G18-56 PreStartUpCheckList I I I I I 1 I I I Li I I F~ I I Job Name: 14394 Greatcafl I ri BRITY ELE W0KS 13625 Danielson St., Poway, CA 92064 Phone: 866-938-8200 1 Fax' 619-938-8217 Offer: Quote Number: 0026293321 Version 1.0 11/16/2016 Page 4 [1 Generator I Kohler Model: 350REOZJB I This diesel generator set equipped with a 4M4019 alternator operating at 277/480 volts is rated for 360 kW/450 kVA. Output amperage: 541. Qty I I Description 350REOZJB Generator System 1 350REOZJB Generator Set Includes the following: Literature Languages English Approvals and Listings UL2200 Listing Engine 350REOZJB,24V,60Hz Nameplate Rating Standby 130C Rise (25C Amb.) Voltage 60Hz, 277/480V, Wye, 3Ph, 4W Alternator 4M4019 Cooling System Unit Mounted Radiator, 50C Skid and Mounting Skid Air Intake Standard Duty Controller DEC550 Controller Accy, Installed Controller Connection Kit Enclosure Type Sound Enclosure Material , Steel Fuel Tank Type State Fuel Runtime (Approx.) 24 Hours Subbase Fuel Tank Capacity 774 Gallons Fill Pipe/Spill Fill Options 5 Gal Spill Fill Containment Fuel Tank Options Fuel in Basin Switch, FDEP Fuel Tank Vent Normal Vent, 12' Above Grade High Fuel Switch High Fuel Switch Starting Aids, Installed 2500W,90-120V,1 Ph,wNalves Electrical Accy.,Installed Battery, 2/12V, Wet Electrical Accy.,Installed Battery Charger, Float, 6A Electrical Accy.,Installed Run Relay KOHLER. Power Systems Page 4 BR9JITY ELE W0KS 13625 Danielson St., Poway, CA 92064 Phone: 866-938-8200 1 Fax: 619-938-8217 Offer: Job Name: 14394 Greatcall Quote Number: 0026293321 Version 1.0 11/16/2016 Page 5 Electrical Accy.,lnstalled Failure Relay w/Harness,lFault Electrical Accy.,lnstalled Manual Speed Adjust Rating, LCB I Right 80% Rated Amps, LCB 1 Right 800 Trip Type, LCB 1 Right Thermal Magnetic, UL/IEC/CSA LCB 1 Right Interrupt Rating 35kA at 480V Fuel Lines, Installed Flexible Fuel Lines Exceeds LTL Shipping Height AddI Shipping Charge Accepted Miscellaneous Accy,lnstalled Air Cleaner Restriction Ind. Miscellaneous Accy,lnstalled Coolant in Genset Miscellaneous Accy,lnstalled Closed Crankcase Vent Warranty Standard Testing, Additional Power Factor Test,0.8,3Ph Only I Automatic Transfer Switch Kohler Model: KSS-AMVA-0800S 800, Kohler rated automatic transfer switch, Model KSS-AMVA-0800S , rated complete with all standard equipment and housed in a enclosure. Qty Description ATS 1200 Transfer Switch System 1 KSS-AMVA-0800S Includes the following: Literature Languages Mechanism Transition Logic Voltage English Specific Breaker Standard 1200 480V/60 Hz KOHLER. Power Systems BflITY ELE WORKS 13625 Danielson St., Poway, CA 92064 Phone: 866-938-8200 1 Fax: 619-938-8217 Offer: - Job Name: 14394 Greatcall Quote Number: 0026293321 Version 1.0 11/16/2016 Page 6 Poles & Wires Enclosure Amps Connection ATS Utility Switching Device ATS Generator Switching Device Seismic Certification CSA Certification Warranty 4 Pole/4 Wire, Switched Neutra Nema 1 800 Standard NONE NONE None None 1-YR STANDARD KOHLER. Power Systems F~ I I I LI I I E I I [H 1 I I IKOHLER Power Systems 350REJStI 09001 Standard Features I system Co. provides one-source responsibility for the generating and accessories. The aenerator set and its c.nmnnnents are nrntntvne-tested facto-- I I LI I built, and production-tested. The 60 Hz generator set offers a UL 2200 listings. The generator set accepts rated load in one step. The 60 Hz emergency generator set meets NFPA 110, Level 1, when equipped with the necessary accessories and installed per NFPA standards. A one-year limited warranty covers all systems and components. Two-and five-year extended warranties are also available. Tier 3 EPA-certified for Stationary Emergency Applications Alternator Features The pilot-excited, permanent-magnet (PM) alternator provides superior short-circuit capability. The brushless, rotating-field alternator has broad range reconnectability. Other Features Kohler designed controllers for guaranteed system integration and remote communication. The low coolant level shutdown prevents overheating (standard on radiator models only).lntegral vibration isolation eliminates the need for under-unit vibration spring isolators. An electronic, isochronous governor delivers precise frequency regulation. Multiple circuit breaker configurations. Generator Set Ratings Standbyl 30C Ratings Alternator Voltage Ph Hz kW/kVA Amps 4M4019 277/480 3 60 360/450 541 IRATINGS: All three-phase units are rated at 0.8 power factor. Standby Ratings: The standby rating is applicable to varying toads for the duration of a power outage. There is no overload capability for this rating. Ratings are in accordance with ISO-8528-1 and ISO-3046-1. Obtain technical information bulletin (TIB-101) for ratings guidelines, complete ratings definitions, and site condition derates. The generator set manufacturer reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. I I I I I I I I ,Insulation Insulation: Material Insulation: Temperature Rise ,Coupling Amortisseur windings Rotor balancing ,Voltage regulation, no-load to full-load RMS One-Step Load Acceptance Unbalanced load capability NEMA MGi Class H, Synthetic, Nonhydroscopic 130°C Standby, 150°C Standby Flexible Disc Full 125% Controller Dependent 100% of rating 100% of Rated Standby Current I odel: 350REOZJB, continued lAlternator Specifications I,Specifications Alternator Alternator manufacturer Kohler Type 4-Pole, Rotating-Field IExciter type Brushless, Permanent-Magnet, Pilot Exciter Leads, quantity 12, Reconnectable Voltage regulator Solid State, Volts/Hz I NEMA MGi, IEEE, and ANSI standards compliance for temperature rise and motor starting. Sustained short-circuit current of up to 300% of the rated current for up to 10 seconds. Sustained short-circuit current enabling down stream circuit breakers to trip without collapsing the alternator field. Self-ventilated and dripproof construction. F Superior voltage waveform from a two-thirds pitch stator and skewed rotor. Brushless alternator with brushless pilot exciter for excellent load response. Engine ngine Specification 'Engine Manufacturer ,Engine Model Engine: type Cylinder arrangement Displacement, L (cu. in.) Bore and stroke, mm (in.) Compression ratio Piston speed, rn/mm. (ft./rnin.) IMain bearings: quantity, type Rated rpm Max. power at rated rpm, kWrn (BHP) ICylinder head material Crankshaft material Valve (exhaust) material Intake IGovernor: type, make/model Frequency regulation, no-load to-full load Frequency regulation, steady state I Frequency Air cleaner type, all models I I I John Deere 6135HFG84 4-Cycle, Turbocharged, Charge Air-Cooled Inline 13.5 (824) 132 x 165 (5.2 x 6.5) 16.0:1 594 (1950) Replaceable Insert 1800 401 (538) Cast Iron Forged Steel Nickel-Chromium Head, Chromium-Silicone Stem JDEC Electronic L15 lsochronous ±0.25% Fixed Dry 1 odel: 350REOZJB, continued haust ust System Exhaust Manifold Type Dry Exhaust flow at rated kW, m3/min. (cfm) 68 (2387) ,Exhaust temperature at rated kW, dry exhaust, °C (°F) 547 (1017) Maximum allowable back pressure, kPa (in. Hg) Mm. 4(1.2) Max. 7.5 (2.2) Exh. outlet size at eng. hookup, mm (in.) See ADV Drawing Engine Electrical Engine Electrical System 'Battery charging alternator: Ground (negative/positive) Negative Battery charging alternator: Volts (DC) 24 Battery charging alternator: Ampere rating 60 farter motor rated voltage (DC) 24 ttery, recommended cold cranking amps (CCA): Qty., CCA rating Two, 950 ach Battery voltage (DC) 12 uel Fuel System IFuel type Diesel Fuel supply line, mm. ID, mm (in.) 13 (0.50) Fuel return line, mm. ID, mm (in.) 'Max. lift, fuel pump: type, m (ft.) Max. fuel flow, Lph (gph) Max. return line restriction, kPa (in. Hg) IFuel prime pump Fuel Filter Secondary Fuel Filter Primary IFuel Filter Water Separator Recommended fuel Lubrication Lubrication System Type I Oil pan capacity, L (qt.) Oil pan capacity with filter, L (qt.) Oil filter: quantity, type Oil cooler LI Ej I I 10(0.38) Electronic 2.1 (6.8) 180.6 (47.7) 35 (10.3) Electronic 2 Microns @ 98% Efficiency 10 Microns Yes #2 Diesel Full Pressure 40.0 (42.3) 42.0 (44.4) 1, Cartridge Water-Cooled I odel: 350REOZJB, continued UCooling .Radiator System Ambient temperature, °C (°F) 50 (122) Engine jacket water capacity, L (gal.) 18(4.8) system capacity, including engine, L (gal.) 67.2 (17.8) IRadiator Engine jacket water flow, Lpm (gpm) 400 (106) Heat rejected to cooling water at rated kW, dry exhaust, kW (Btu/min.) 175 (9661) rejected to air charge cooler at rated kW, dry exhaust, kW (Btu/ 75 (4269) IHeat mm.) Water pump type Centrifugal Fan diameter, including blades, mm (in.) Fan, kWm (HP) 965 (38) 18(24) Max. restriction of cooling air, intake and discharge side of radiator, 0.125 (0.5) kPA (in. H20) I* Enclosure with enclosed silencer reduces ambient temperature capability by 5°C (9°F). Operation Requirements IAir Requirements Radiator-cooled cooling air, m3/min. (scfm) * 651 (23000) Cooling air required for generator set when equipped with city water 285 (10067) or remote radiator, based on 14°C (25°F) rise, m3/min. rise and Icooling ambient temp. of 29°C (85°F) m3/min. (cfm) Combustion air, m3/min. (cfm) 25 (883) IHeat rejected to ambient air: Engine, kW (Btu/min.) 43 (2448) Heat rejected to ambient air: Alternator, kW (Btu/min.) 36.6 (2082) Radiator-cooled cooling air, m3/min. (scfm) * 651 (23000) ICooling air required for generator set when equipped with city water 285 (10067) cooling or remote radiator, based on 14°C (25°F) rise, m3/min. rise and ambient temp. of 29°C (85°F) m3/min. (cfm) Combustion air, m3/min. (cfm) 25 (883) IHeat rejected to ambient air: Engine, kW (Btu/min.) 43 (2448) Heat rejected to ambient air: Alternator, kW (Btu/min.) 36.6 (2082) *Air density = 1.20 kg/m3 (0.075 lbm/ft3) IFuel Consumption Diesel, Lph (gph), at % load Rating IStandby Fuel Consumption at 100% load 100.3 Lph (26.5 gph) Standby Fuel Consumption at 75% load 80.3 Lph (21.2 Lph) Standby Fuel Consumption at 50% load 56.7 Lph (56.7 Lph) IStandby Fuel Consumption at 25% load 29.5 Lph (7.8 gph) Dimensions and Weights Dim Weight Spec Dim Weight Value Overall Size, Lx W x H, mm (in.): 3630 x 1425 x 1993 (142.9 x 56.1 x 78.5) I Weight (radiator model), wet, kg (lb.): 3883 (8560) J I I odel: 350REOZJB, continued This drawing is provided for reference only and should not be used for planning installation. Contact your local distributor for more ,NOTE: detailed information. I I 1 I I I I I I I Industrial Generator Set Accessories I KOHLER. Power Systems Generator Set Controller 09001 (I Kø — POWER SYSTEMS NA11ONALLY REGISTERED om __ O oRg; o 0.— 0 Decision-Makers 550 Kohier® Decision-Maker® 550 Controller General Description and Function The DecisionMaker® 550 generator set controller provides advanced control, system monitoring, and system diagnostics for optimum performance and compatibility with selected engine Electronic Control Modules (ECM). ECM models only: The Decision-Maker® 550 controller directly communicates with the ECM to monitor engine parameters and diagnose engine problems (see Controller Diagnostics for details). Standard Features A digital display and keypad provide access to data. The display provides complete and understandable information, and the keypad allows easy local access. Measurements selectable in metric or English units. The controller can communicate directly with a personal computer via a network or via a modem configuration. The controller supports Modbus® protocol. Use with serial bus or Ethernet networks. (Ethernet requires an external Modbus®/Ethernet converter module.) Integrated voltage regulator providing ±0.25% regulation. Built-in alternator thermal overload protection. A lockout keyswitch meets appropriate local code requirements. Optional Features Monitor Ill, an optional menu-driven Windows®based PC software, monitors engine and alternator parameters and also provides control capability. See G6-76 spec sheet for more information. Menu 15 (Protective Relays) is required for optional protective functions and is only available with the Kohler PD-Series switchgear. Modbus® is a registered trademark of Schneider Electric. Windows® is a registered trademark of Microsoft Corporation. 136-46 12/150 Page 1 II EMERGENCY OFR RBSET RUN ALJFO 00 (k cc c9l STOP Aeady System 0 System 0 Warning [9 (IIIJ 1EE) _ • _ Programming Mode 0 Not n Auto 0 Shown 0 000 CII) Operating Guide G.,ota, Mdto.N,g • p,eo RESET MENU Sot, P—RESET MESh Sot' 2 Esgtso Mo,dtOdrç • P— MENU * Soy to SENt m P— LAMP ThST toy S degMonitOdflg o,onto,monotnbs,. 4 Ope,ettood ROENde • Prose MENU + SOt, Nobdede Lesrp 055 5 E,ENI H"• MENU + kosr1tesTy.osos ttses TsoEst. set the MASTER Brow as etog .oyoe N Thre Sod Sets • MENU* toyh 0ojos ,,oss SWTI1 totho dtflOposttost. • Posse RESET MEOW toy Ness 7 OASotSt5tOOt • Press RESET MENU boy to seE MENU + Wyro slew --m- e Thm DebRIS Se thtsp PTeEnsEStsd 2050M R-. CbewrSystewr Shsld5wrroesrd1Sw 9 10951 00159 P050jENot11r5 NUdes Press STOP PROG RUN 1w ow,, set ore MASTER SWITCH to 10 Ostpot S"Eotorotoeob0d ntodro the OFF1RESETpo&SOfl. II V8ttoe Regebotot On P. ISo os6 5 ordy • Prose RESET MENU 12 CohSoeS59 theE pemas esto ç Soypet IS CoSomm00900s Ronodo pemSe e4SWSodeeg 14 PloR,srerdrg Mode 155000 Sor5sSE. 15 ProtectivE Reloys Decision-Maker® 550 Controller Controller Features NFPA Requirements DecisionMaker® 550—Software Version 2.70 or higher In order to meet NFPA 110, Level 1 requirements, the generator set controller monitors the engine/generator functions and faults Specifications shown below. Power source with circuit protection: 12- or 24-volt DC Power drain: 700 milliamps (or 400 milliamps without panel lamps) Humidity range: 5% to 95% noncondensing Operating temperature range: -40°C to +70°C (-40°F to +158°F) Storage temperature range: -40°C to +85°C (-40°F to +185°F) Standards: NFPA 99 NFPA110, Level l CSA 282-09 UL 508 Hardware Features Vacuum fluorescent display Environmentally sealed 16-button membrane keypad LED status indicating lights Three-position (run, off/reset, auto) keyswitch .Latch-type emergency stop switch with International Electromechanical Commission (IEC) yellow ring identification Alarm horn Fuse-protected battery circuits Controller mounts locally or remotely up to a distance of 12 m (40 ft.) and viewed from one of four positions Dimensions—W x H x D, 460 x 275 x 291 mm (18.15x 10.8 x 11.47 in.) NFPA 110 Common Alarm Engine functions: Overcrank Low coolant temperature warning High coolant temperature warning High coolant temperature shutdown Low oil pressure shutdown Low oil pressure warning Overspeed Low fuel (level or pressure) * Low coolant level EPS supplying load High battery voltage * Low battery voltage * Air damper indicator General functions: Master switch not in auto Battery charger fault * Lamp test Contacts for local and remote common alarm Audible alarm silence switch Remote emergency stop * Function requires optional input sensors or kits and is engine dependent, see Controller Displays as Provided by the Engine ECM. I 1 06-46 12/150 Page 2 Controller Functions The control functions apply to both the ECM and non-ECM equipped models unless noted otherwise. AC Output Voltage Adjustment The voltage adjustment provides keypad adjustment in 0.1 volt increments of the average line-to-line AC output voltage with a maximum adjustment of ±10% of the system voltage. Alternator Protection The controller firmware provides generator set overload and short circuit protection matched to each alternator for the particular voltage/phase configuration. Automatic Restart The controller automatic restart feature initiates the start routine and recrank when the generator set slows to less than 390 rpm after a failed start attempt. Battleswitch (Fault Shutdown Override Switch) The battleswitch input provides the ability to override the fault shutdowns except emergency stop and overspeed shutdown in emergency situations and during generator set troubleshooting. Clock and Calendar Real-time clock and calendar functions time stamp shutdowns for local display and remote monitor. Also use these functions to determine the generator set start date and days of operation. Cooldown Temperature Override This feature provides the ability to bypass (override) the cooldown temperature shutdown and force the generator set to run for the full engine cooldown time delay. Also see Time Delay Engine Cooldown (TDEC). Cyclic Cranking The controller has programmable cyclic cranking. The customer selects the number of crank cycles (1-6) and the crank time from 10 to 30 seconds. The crank disconnect depends upon the speed sensor input information or the generator frequency information. The default cyclic crank setting is 15 seconds on, 15 seconds off for three cycles. Digital Voltage Regulator The digital voltage regulator provides ± 0.25% no-load to full-load regulation. Display Power Shutdown To conserve battery power, the display turns off after 5 minutes of inactivity. Pressing any keypad button activates the display. ECM Communication The controller monitors ECM communication links and provides fault detection for oil pressure signal loss, coolant temperature signal loss, and ECM communication loss. Each of these faults provides local display, alarm horn ON, and relay driver output (RDO) on ECM models only. See Controller Diagnostics following for additional information. Idle Speed Function Idle speed function provides the ability to start and run the engine at idle speed for a selectable time period. The engine will go to normal speed should the temperature reach warm-up before the time delay is complete. Lamp Test Keypad switch verifies functionality of the indicator LEDs, alarm horn, and digital display. Load Shed The load shed function provides a load control output (RDO) with user-selectable load shed level. Master Switch Fault The generator set master switch has fault detection at four levels: 1) master switch to off, 2) master switch open, 3) master switch error, and 4) master switch not in auto. Each of these faults/ warnings provides local display, alarm horn on, and activates a relay driver output (RDO). By placing the master switch to the off/reset position, all generator set faults can be reset. Modbus® Interface The Modbus® interface provides industry standard open protocol for communication between the generator set controller and other devices or for network communications. Number of Starts Total number of generator set successful starts is recorded and displayed on the local display and remote PC monitor. This information is a resettable and total record. Programming Access The setup access and programming information is password protected. When locally accessing programming information, the PM (programming mode) LED flashes. When remotely accessing programming information, the PM LED is steady. Programmed Run The programmed run function provides user-selectable time for a one-time exercising of the generator set. The controller does not provide weekly scheduled exercise periods. Remote Reset The remote reset function resets faults and allows restarting of the generator set without going to the master switch off/reset position. The remote reset function is initiated via the remote reset digital input. Running Time Hourmeter The running time hourmeter function is available on the local display and remote monitor. The information displayed uses real time loaded and unloaded run time as an actual and resettable record. Self-Test The controller has memory protection and a microprocessor self-test. Starting Aid The starting aid feature provides control for an ether injection - system. This setup has adjustable on time before engine crank from 0 to 10 seconds. This feature is also part of the remote communication option. Time Delay Engine Cooldown (TDEC) The TDEC provides a user-selectable time delay before the generator set shuts down. If the engine is above the preset temperature and unit is signalled to shut down, unit will continue to run for the duration of the TDEC. If the engine is at or below the preset temperature and unit is signalled to shut down or the TDEC is running, unit will shut down without waiting for the time delay to expire. Also see Cooldown Temperature Override. Time Delay Engine Start (TIDES) The TIDES provides a user-selectable time delay before the generator set starts. ModbusO is a registered trademark of Schneider Electric. G6-46 12/150 Page 3 1 I I I I I El I I Li I [Ii I I I I 1 Controller Diagnostics The controller features warnings and shutdowns as text messages on Note: The available user inputs are dependent on factory reserved the vacuum fluorescent display. See the table below, inputs for specific engine types, engine controls, and paralleling Warnings show yellow LED and signal an impending problem. applications. Shutdowns show red LED and stop the generator set. User-Defined Common Fault and Status. The user customizes Note: Menu 15 features are available by purchasing the paralleling outputs through a menu of warnings, shutdowns, and status conditions. switchgear option. User defines up to 31 relay driver outputs (RDOs) (relays not included). Warning Function Shutdown Function User- Defined User RDOs Engine Protection Air damper control, if equipped Air damper indicator, if equipped Coolant temp. signal loss X X X High battery voltage X X X High coolant temperature X X X X High oil temp. shutdown X X X Low battery voltage X X X Low coolant level X X X Low coolant temperature X X X Low fuel level (diesel) * X X X Low fuel pressure (gas) * x X X Low oil pressure X X X X Oil pressure signal loss X X X Overcrank X X X Overspeed X X X Speed sensor fault X X X Starting aid X X Weak battery X X X General Protection Auxiliary inputs 0-5 VDC— up to 7 analog Auxiliary inputs— up to 21 digital Battery charger fault * X X X Defined common fault t X X EEPROM write failure X X X Emergency stop X X X Engine cooldown delay X X Engine start delay X EPS supplying load X X X Internal fault X X X Load shed kW overload X X X Warning Function Shutdown Function User- Defined User RDOs Load shed underfrequency X X. i( Master switch error X X X Master switch not in auto X X X Master switch open X X X Master switch to off X X X NFPA 110 common alarm X X SCRDO's 1-4 (software controlled RDOs) System ready (status) x 5 Alternator Protection AC sensing loss X X X X Critical overvoltage X X 5 Generator running x x Ground fault * X X X Locked rotor X X X AC Protection (includes Menu 15 Enabled Enhancements) Alternator protection (short circuit and overload) X X X Breaker trip Common protective relay output In synchronization Loss of field (reverse VAR) X X X Overcurrent X X X X Overfrequency X X X Overpower X X X Overvoltage X X X Reverse power X X X Underfrequency X X X Undervoltage X X X -unction requires optional input sensors or kits and is engine dependent, see Controller Displays as Provided by the Engine ECM. t Factory default settings for the defined common fault are emergency stop, high coolant temperature shutdown, low oil pressure shutdown, overcrank, and overspeed. Factory set inputs that are fixed and not user changeable. Controller Displays as Provided by the Engine ECM (availability subject to change by the engine manufacturer) Display GM/PSI Doosan John Deere (JDEC) Volvo (EMS II) Volvo (EDC Ill) DD/MTU (ADEC) Ambient temperature X Charge air pressure X X X X X Charge air temperature X X X X x Coolant level X X X Coolant pressure x x Coolant temperature X X X X x x Crankcase pressure x x ECM battery voltage X X X ECM fault codes X X X X X X ECM serial number x Engine model number X X Engine serial number X X Engine speed X X X X X X Fuel pressure x x Fuel rate X X X X X X Fuel temperature X X X X Oil level X Oil pressure X X X X X X Oil temperature x x x Trip fuel x X X NOTE: 40-60REOZK (Kohler KDI engines) do not include an ECM as standard equipment. REOZMD/ROZMC (Mitsubishi engines) have an ECM but do not send signals to the generator set controller. 06-46 12/150 Page 4 Controller Monitoring Standard Equipment and Features Alarm horn Indicators: Not in auto (yellow) Program mode (yellow) System ready (green) System shutdown (red) System warning (yellow) Switches and standard features: Keypad, 16-button multi-function sealed membrane Lamp test Keyswitch, auto, off/reset, run (engine start) Switch, emergency stop (normally closed contacts) Vacuum fluorescent display with two lines of 20 characters Displays Some engine displays are dependent upon enhanced electronic engine control availability. Engine monitoring data (metric or English units): Battery voltage Engine model number Engine serial number t Engine speed Engine start countdown ECM—battery voltage t ECM—fault codes ECM—serial number t Fuel rate Level—coolant t Level—oil t Pressure—crankcase t Pressure—charge air t Pressure—coolant t Pressure—fuel Pressure—oil Rpm Temperature—ambient t Temperature —charge air t Temperature—coolant Temperature—fuel t Temperature—oil t Trip fuel t Engine setpoints Coolant—high temperature shutdown and warning setpoints Oil—low pressure shutdown and warning setpoints Temperature engine cooled down setpoint Temperature engine warmed up setpoint Generator monitoring data: Current (Li, L2, L3), ±0.25% accuracy Frequency, ±0.5% accuracy Kilowatts, total per phase (Li, L2, L3), ±0.5% accuracy KVA, total per phase (Li, L2, L3), ±0.5% accuracy KVAR, total absorbing/generating per phase (Li, L2, L3), ±0.5% accuracy Percent alternator duty level (actual load kW/standby kW rating) Power factor per phase, leading/lagging Voltage (line-to-line, line-to-neutral for all phases), ± 0.25% accuracy Operational records: Event history (stores up to 100 system events) Last start date Number of starts Number of starts since last maintenance Operating days since last maintenance Operating mode—standby or prime power Run time (total, loaded and unloaded hours, and total kW hours) Run time since maintenance (total, loaded, and unloaded hours and total kW hours) System shutdowns System warnings Time, date, and day of week Time delays—general: Crank cycles for on/pause Crank cycles for overcrank shutdown Engine cooldown Engine start Load shed Voltage, over- and under- Starting aid Time delays—paralleling relays (PR) for optional switchgear applications: Current—over (PR) Current—over shutdown Frequency—over- and under- (PR and shutdown) Loss of field (PR and shutdown) Loss of field shutdown (PR) Power—over (PR) Power—over shutdown Reverse power (PR) Reverse power shutdown Synch matching—frequency, phase, voltage Voltage—over- and under- (PR and shutdown) System parameters: Alternator number Current, rated (based on kW, Frequency Generator set model number Generator set serial number Generator set spec number Rating, kW Phase, single and three (wye or delta) Voltage, AC Voltage configuration, wye or delta Inputs Customer and remote inputs: Analog inputs 0-5 VDC (up to 7 user-defined analog inputs with multiple shutdown and warning levels) Digital contact inputs (up to 21 user-defined digital inputs with shutdown or warning levels) Ground fault detector * Remote emergency stop Remote reset Remote 2-wire start Digital inputs (standard): Air damper fault, if equipped Battery charger fault * Battleswitch Emergency stop Field overvoltage (350 kW and higher High oil temperature Idle mode active (ECM models only) * Low coolant level Low coolant temperature Low fuel warning * Low fuel shutdown * Switchgear inputs in Menu 15 (to interface with switchgear system): Circuit breaker closed Enable synch Lockout shutdown Remote reset Remote shutdown VAR/PF mode selection Voltage—raise/lower (or VAR/PF raise/lower in VAR/PF mode) Outputs See the Fault Diagnostics section for a breakdown of the available shutdown and warning functions. Thirty-one user-defined relay driver outputs (relays not included) Fifteen NFPA11Ofaults Defined common faults Communication RS-485 connector for ModbusO RTU communication port RS-232 connector for a PC or modem (optional software required) SAE J1939 connector for the engine ECM (engine control module) * Function requires optional input sensors or kits and is engine dependent; see Controller Displays as Provided by the Engine ECM on page 4. t See Controller Displays as Provided by the Engine ECM on page 4 for display availability. Modbusa is a registered trademark of Schneider Electric. I I I I I I I I I I I I I I [1 I voltage, connection settings) I, G6-46 12/150 Page 5 KOHLER CO., Kohler, Wisconsin 53044 USA Kohler Power Systems Phone 920-457-4441, Fax 920-459-1646 Asia Pacific Headquarters I For the nearest sales and service outlet in the US and Canada, phone 1-800-544-2444 7 Jurong Pier Road Singapore 619159 KOHLERPower.com Phone (65) 6264-6422, Fax (65) 6264-6455 -Maker® 550 Controller Available Options I Decision Communication and PC Software Available Options Other Available Options Refer to spec sheet G6-76, Monitor Ill Software for additional I communication and PC software information including Modbus® communication. U Local Single Connection. A PC is connected directly to the device communication module with an RS-232 cable for I applications where the PC is within 15 m (50 ft.) of the device or RS-485 cable for applications where the PC is up to 1220 m (4000 ft.) from the device. Local Area Network (LAN). A PC is connected directly to the I device's local area network. A LAN is a system of connecting more than one device to a single PC. IJ Remote Network (Ethernet): A PC with a NIC card uses an I Ethernet connection to access a remotely located converter (Modbus®/Ethernet) serving a controller. Refer to G6-79 for system details. 1 U Remote Network (Modem): A PC uses a modem to connect to a remotely located device modem serving a controller. Monitoring software (Monitor Ill) runs on the PC to view system operation. IJ Monitor Ill Software for Monitoring and Control (Windows®.based user interface) Converter, Modbus/Ethernet. Supports a power system using a controller accessed via the Ethernet. Converter is supplied with an I address by the site administrator. Refer to G6-79 for converter details. LJ RS-232 to RS-485 Port Converters Availability is subject to change without notice. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohler® generator set distributor for availability. U Common Failure Relay remotely signals auxiliary fault, emergency stop, high engine temperature, low oil pressure, overcrank, and overspeed via one single-pole, double-throw relay with 10-amp contacts at 120 VAC or 28 VDC maximum. U Run Relay provides a three-pole, double-throw relay with 10-amp contacts at 120 VAC or 28 VDC maximum for indicating that the generator set is running. U Controller Cable enables remote mounting of the controller with distances of up to 12 m (40 ft.) from the generator set. U Controller Connection Kit provides a cable connecting the controller output terminals to a terminal strip in the junction box. U Dry Contact Kit interfaces between the controller signals and customer-supplied accessories providing contact closure to activate warning devices such as lamps or horns. Kits are available with either one or ten single-pole, double-throw (form-C) relays with 10-amp contacts at 120 VAC or 28 VDC maximum. U Float/Equalize Battery Charger with Alarm Feature signals controller of battery charger fault. U Prealarm Kit for NFPA 110 (gas fuel models only) warns the operator of low fuel pressure. Select the kit based on LP vapor or natural gas, combination dual fuel, or LP liquid withdrawal. U Prime Power Switch prevents battery drain during generator set non-operation periods and when the generator set battery cannot be maintained by an AC battery charger. Remote Audiovisual Alarm Panel warns the operator of fault shutdowns and warning conditions. Kit includes common fault lamp and horn with silence switch. Remote Emergency Stop Panel immediately shuts the generator set down from a remote station. Ii Remote Serial Annunciator (RSA) Panel enables the operator to monitor the status of the generator set from a remote location, which may be required for NFPA 99 and NFPA 110 installations. Uses Modbus® protocol, an industry standard. Modbus® is a registered trademark of Schneider Electric. WindowsQD is a registered trademark of Microsoft corporation. DISTRIBUTED BY- © 2003, 2005, 2006, 2007, 2008, 2011, 2012, 2013, 2015 by Kohler Co., All rights reserved. I I 1 I I I I I I G6-46 12/150 Page 6 Industrial Generator Set Accessories I KOHLER, Power Systems Line Circuit Breakers 15-2250 kW I 09001 Standard Features NATIONALLY REGISTERED I Single Circuit Breaker Kit with Neutral Bus Bar 15-300 kW Model Shown 0 0 Dual Circuit Breaker Kit with Neutral Bus Bar 15-300 kW Model Shown Multiple Circuit Breaker Kits with Neutral Bus Bar 350-2250 kW Model Shown (also applies to some 300 kW models) flUJ !' :1:rr1:rril.f1t:l:rrI1r1I Fin iI:l:Fiirif1:Ifl:lTJi:l:J1 The line circuit breaker interrupts the generator set output during a short circuit and protects the wiring when an overload occurs. Use the circuit breaker to manually disconnect the generator set from the load during generator set service. Circuit breaker kits are mounted to the generator set and are provided with load-side tugs and neutral bus bar. Is Kohler Co. offers a wide selection of molded-case line circuit breaker kits including single, dual, and multiple configurations for each generator set. Four types of line circuit breakers are available: (see page 2 for definitions and pages 3 and 4 for application details) Magnetic trip Thermal magnetic trip Electronic trip Electronic with ground fault (LSIG) trip In addition, line circuit breakers are offered with 80% and 100% ratings. Single line circuit breaker kits allow circuit protection of the entire electrical system load. Dual line circuit breaker kits allow circuit protection of selected priority loads from the remaining electrical system load. Multiple line circuit breaker kits with field connection barrier allow circuit protection for special applications (350-2250 kW). Line circuit breakers comply with the following codes and standards unless otherwise stated. UL 489 Molded Case Circuit Breakers UL 1077 Supplementary Protectors UL 2200 Stationary Engine Generator Assemblies I I I 1 I I I I I El I Circuit Breaker Kits with Neutral Bus Bar I 800-1750 kW KD Model Shown 136-88 8116j Pagel Line Circuit Breaker Types I I Magnetic Trip The magnetic trip features an electromagnet in series with the load contacts and a moveable armature to activate the trip mechanism. When a sudden and excessive current such as a short circuit occurs, the electromagnet attracts the armature resulting in an instantaneous trip. Thermal Magnetic Trip Thermal magnetic trip contains a thermal portion with a bimetallic strip that reacts to the heat produced from the load current. Excessive current causes it to bend sufficiently to trip the mechanism. The trip delay is dependent on the duration and excess of the overload current. Elements are factory- calibrated. A combination of both thermal and magnetic features allows a delayed trip on an overload and an instantaneous trip on a short circuit condition. Electronic Trip These line circuit breakers use electronic controls and miniature current transformers to monitor electrical currents and trip when preset limits are exceeded. LI breakers are a combination of adjustable trip functions including long-time ampere rating, long-time delay, and instantaneous pickup. LSI breakers have all of the LI breaker features plus short-time pickup, short-time delay, and defeatable instantaneous pickup. LSIG breakers have all of the LSI breaker features plus ground-fault pickup and delay. Electronic with Ground Fault Trip The ground fault trip feature is referred to as LSIG in this document. Models with LSIG compare current flow in phase and neutral lines, and trip when current unbalance exists. The alarm switch indicates that the circuit breaker is in a tripped position caused by an overload, short circuit, ground fault, the operation of the shunt trip, an undervoltage trip, or the push-to- trip pushbutton. The alarm resets when the circuit breaker is reset. Ii Auxiliary Contacts These switches send a signal indicating whether the main circuit breaker contacts are in the open or closed position. Ii Breaker Separators (350-2250 kW) Provides adequate clearance between breaker circuits. Ii Bus Bars Bus bar kits offer a convenient way to connect load leads to the generator set when a circuit breaker is not present. 15-300 kW. Bus bar kits are available on alternators with leads for connection to the generator set when circuit breakers are not ordered. 350-2250 kW. A bus bar kit is provided when no circuit breaker is ordered. Bus bars are also available in combination with circuit breakers or other bus bars on the opposite side of the junction box. On medium voltage (3.3 kV and above) units, a bus bar kit is standard (not applicable to KID models). D Field Connection Barrier Provides installer wiring isolation from factory connections. D Ground Fault Annunciation A relay contact for customer connection indicates a ground fault condition and is part of a ground fault alarm. Ground fault trip units are an integral part of the circuit breaker and are not available as field-installable kits. The ground fault pickup switch sets the current level at which the circuit breaker will trip after the ground fault delay. Ground fault pickup values are based on circuit breaker sensor plug only and not on the rating plug multiplier. Changing the rating plug multiplier has no effect on the ground fault pickup values. 80% Rated circuit Breaker Most molded-case circuit breakers are 80% rated devices. An 80% rated circuit breaker can only be applied at 80% of its rating for continuous loads as defined by NFPA 70. Circuit conductors used with 80% rated circuit breakers are required to be rated for 100% of the circuit breaker's rating. The 80% rated circuit breakers are typically at a lower cost than the 100% rated circuit breaker but load growth is limited. 100% Rated Circuit Breaker Applications where all UL and NEC restrictions are met can use 100% rated circuit breakers where 100% rated circuits can carry 100% of the circuit breaker and conductor current rating. The 100% rated circuit breakers are typically at a higher cost than the 80% rated circuit breaker but have load growth possibilities. When applying 100% rated circuit breakers, comply with the various restrictions including UL Standard 489 and NEC Section 210. If any of the 100% rated circuit breaker restrictions are not met, the circuit breaker becomes an 80% rated circuit breaker. This field-installable handle padlock attachment is available for manually operated circuit breakers. The attachment can accommodate three padlocks and will lock the circuit breaker in the OFF position only. D Neutral Lugs Various neutral lug sizes are available to accommodate multiple cable sizes for connection to the bus bar only. IJ Overcurrent Trip Switch The overcurrent trip switch indicates that the circuit breaker has tripped due to overload, ground fault, or short circuit and returns to the deenergized state when the circuit breaker is reset. D Shunt Trip, 12 VDC or 24 VDC A shunt trip option provides a solenoid within the circuit breaker case that, when momentarily energized from a remote source, activates the trip mechanism. This feature allows the circuit breaker to be tripped by customer-selected faults such as alternator overload or overspeed. The circuit breaker must be reset locally after being tripped. Tripping has priority over manual or motor operator closing. J Shunt Trip Wiring Connects the shunt trip to the generator set controller. (standard on KID models with the APM802 controller) IJ Undervoltage Trip, 12 VDC or 24 VDC The undervoltage trips the circuit breaker when the control voltage drops below the preset threshold of 35%-70% of the rated voltage. I I I I I 1 I I 'I I I I Line Circuit Breaker Options Ii Alarm Switch J Lockout Device (padlock attachment) I G6-88 8/16] Page 2 15-300 kW Line Circuit Breaker Specifications 80% Rating Circuit Breaker 100% Rating Circuit Breaker Gen. Set kW Alt. Model Ampere Range Trip Type C. B. Frame Size 15-80 4D/4E/ 4P/4PX/ 4Q/4QX 30-100 Magnetic, UL 1077 E (480 V max.) Magnetic, UL 1077 with 12 V shunt trip Magnetic, UL 1077 with 24 V shunt trip 15-150 Thermal magnetic HD 60-150 Electronic LI Electronic LSIG 175-250 Thermal magnetic JD 250 Electronic LI Electronic LSIG 300-400 Thermal magnetic LA 60-200 4RX/4S/ 4SX/ 4TX/4V 30-100 Magnetic, UL 1077 E (480 V max.) Magnetic, UL 1077 with 12 V shunt trip Magnetic, UL 1077 with 24 V shunt trip 15-150 Thermal magnetic HD 60-150 Electronic LI Electronic LSIG 175-250 Thermal magnetic JD 250 Electronic LI Electronic LSIG 300-400 Thermal magnetic LA 400-600 Electronic LI LG Electronic LSIG 700-600 Thermal magnetic MG 1000-1200 Thermal magnetic PG 800-1200 Electronic LSI Electronic LSIG 200-300 4UN 4M6226 15-150 Thermal magnetic HD 60-150 Electronic LI Electronic LSIG 175-250 Thermal magnetic JD 250 __________ Electronic LI Electronic LSIG 300-400 Thermal magnetic LA 400-600 Electronic LI LG Electronic LSIG 700-800 Thermal magnetic MG 1000-1200 Thermal magnetic PG 800-1200 Electronic LSI Electronic LSIG Interrupting Ratings Circuit Breaker Frame Size 240 Volt, kA 480 Volt, kA 600 Volt, kA HD 25 18 14 JD LA 42 30 22 LG 65 PG 35 18 MG Gen. Set kW Alt. Model Ampere Range Trip Type C. B. Frame Size 15-80 4D/4E/ 4P/4PX/ 4Q/4QX 15-150 Thermal magnetic HD 60-150 Electronic LI Electronic LSIG 175-250 Thermal magnetic JD 250 Electronic LI Electronic LSIG 400 Electronic LI LG Electronic LSIG 60-200 4RX/4S/ 4SX/ 4TX/4V 15-150 Thermal magnetic HD 60-150 Electronic LI Electronic LSIG 175-250 Thermal magnetic JD 250 ___________ Electronic LI Electronic LSIG 400 Electronic LI LG Electronic LSIG 600-1200 Electronic LSI PG Electronic LSIG 200-300 4UAJ 4M6226 15-150 Thermal magnetic HD 60-150 Electronic LI Electronic LSIG 175-250 Thermal magnetic JD 250 Electronic LI Electronic LSIG 400 Electronic LI LG Electronic LSIG 600-1200 Electronic LSI PG Electronic LSIG Circuit Breaker Lugs Per Phase (Al/Cu) Frame Size Ampere Range Wire Range E (480 V max.) 30-100 Up to two wire terminals fitting 10-32 or 1/4-20 stud HD 15-150 One #14to3/0 JD 175 One l/oto4/0 200-250 One 3/0 to 350 kcmil LA 300-400 One #1 to 600 kcmil or Two #1 to 250 kcmil LG 400-600 Two 2/0 to 500 kcmil MG 700-800 Three 3/0 to 500 kcmil PG 600-800 Three 3/0 to 500 kcmil 1000-1200 Four 3/0 to 500 kcmil G6-88 8/16] Page 3 LE 15-300 kW Line Circuit Breaker Applications Single Circuit Breaker Installations Dual Circuit Breaker Installations A generator set with a single circuit breaker installed typically A generator set with dual circuit breakers installed is used to feeds a single transfer switch and then a distribution panel, separate critical loads. Typically, one circuit breaker will feed This allows protection of the entire system. a main transfer switch with noncritical loads and the other circuit breaker will feed a second transfer switch that feeds critical or Line c.B.0 [Ton 04WV priority loads First Second Line C.B. Line C.B. Ej °I ID 0 0 0 IATSI IATS Distribution Distribution Panel Panel To Remaining To Priority Load(s) Building Loads Dual line circuit breaker configuration where first circuit breaker can trip allowing second circuit breaker to continue supplying power to priority load(s). J I I I I R Dual Circuit Breaker Combinations Alternator Model First C. B. Frame Size Second C. B. Frame Size Comments All, except 4D/4E HD - Standard or LSIG JD - LA - Standard only LG - Standard or LSIG 4D/4E HD - Standard only 4D/4E HD HD Standard only 4P/4PX/4Q/ 4UA HD HD Standard only JD HDorJD LA HD or JD LG HDorJD LG LG 4RX/45/ 4SXJ4TX/4V MG - Standard only PG - Standard or LSIG LID HD Standard only JD LID or JD LA HD, JD, LA LG HD, JD, LA, or LG I M' PG Alternator Model First C. B. Frame Size Second C. B. Frame Size Comments 4UN4M6226 MG - Standard only PG - Standard or LSIG HDorJD LID LID JD LA HD, JD, or LA Standard only LG LID, JD, LA, or LG HD, JD, LG(lor2may be standard or LSIG) MG PG and/or HD, JD, LG may be LSIG PG PG PG Standard only I I I G6-88 8/16j Page 4 I 350-2250 kW Line Circuit Breaker Specifications (All 350-2250 kW generator sets except KID models; see pages 7 and 8 for KID model generator sets) 80% Rating Circuit Breaker 100% Rating Circuit Breaker Gen. Set kW Alt. Model Ampere Range Trip Type C. B. Frame Size 350-2250 kW (also available on some 300 kW) 4M/ 7M 15-150 Thermal Magnetic HD 60-150 Electronic LI 60-150 Electronic LSIG 175-250 Thermal Magnetic JD 250 Electronic LI Electronic LSIG 60-150 Electronic LI HG 60-150 Electronic LSIG 250 Electronic LI JG Electronic LSIG 30 9-325 A. Mag. Trip HJ 50 84-546 A. Mag. Trip 100 180-1040 A. Mag. Trip 150 348-1690 A. Mag. Trip 250 684-2500 A. Mag. Trip JJ 300-400 Thermal Magnetic LA 400 500-1000 A. Mag. Trip 750-1600 A. Mag. Trip 1000-2000 A. Mag. Trip 1125-2250 A. Mag. Trip 1250-2500 A. Mag. Trip 1500-3000 A. Mag. Trip 1750-3500 A. Mag. Trip 2000-4000 A. Mag. Trip 400-600 Electronic LI LG 400-600 Electronic LSIG 700-800 Thermal Magnetic MG 1000-1200 Thermal Magnetic PG 800-1200 Electronic LSI 800-1200 Electronic LSIG 1200 Thermal Magnetic pj 1200 Electronic LSI 1200 Electronic LSIG 1600-2500 Thermal Magnetic RJ 1600-2500 Electronic LSI 1600-2500 Electronic LSIG C. B. Gen. Set Alt. Ampere Frame kW Model Range Trip Type Size 15-150 Thermal Magnetic 60-150 Electronic LI HD 60-150 Electronic LSIG 175-250 Thermal Magnetic Electronic LI JD 250 Electronic LSIG 60-150 Electronic LI HG 60-150 Electronic LSIG 350-2250 kW available on 300 kW) 4M/ 5M/ 7M 250 Electronic LI JG Electronic LSIG 400 __________ Electronic Usome LG Electronic LSIG 600-1200 Electronic LSI PG 600-1200 Electronic LSIG 1200 Electronic LSI Pi 1200 Electronic LSIG 1600-2500 Electronic LSI RJ 1600-2500 Electronic LSIG 3000 Electronic LSI NW 3000 Electronic LSIG Interrupting Ratings Circuit Breaker Frame Size 240 Volt, kA 480 Volt, kA 600 Volt, kA HD 25 18 14 HG 65 35 18 HJ 100 65 25 JD 25 18 14 JG 65 35 18 JJ 100 65 25 LA 42 30 22 LG 65 PG 35 18 MG Pi 100 65 25 RJ NW 100 100 85 G6-88 8/16i Page 5 350-2250 kW Line Circuit Breaker Specifications (All 350-2250 kW generator sets except KD models; see pages 7 and 8 for KD model generator sets) Breaker Positions Multiple circuit Breaker combinations I I 8 7 6 5 LEFT POSONS I JUNCTION BOX ALTERNATOR I I 23 4 RalT POSmONS Frame Size Ampere Range Wire Range H 15-150 One #14to3/0 J 175 One l/0t04/0 200-250 One 3/0 to 350 kcmil LA 300-400 One #1 to 600 kcmil or Two #1 to 250 kcmil LG 400-600 Two 2/0 to 500 kcmil MG 700-800 Three 3/0 to 500 kcmil PG 600-800 Three 3/0 to 500 kcmil 1000-1200 Four 3/0 to 500 kcmil Pi 1200 Four 3/0 to 500 kcmil RJ 1600-2500 Eight 1/0 to 750 kcmil or (16) 1/0 to 300 kcmil NW 3000 Eight 1/0 to 750 kcmil or (16) 1/0 to 300 kcmil Alternator Model Positions 1 or 5 2 or 6 3 or 7 4 or 8 7M H/J H/J H/J H/J H/J H/J H/J H/J H/J H/J LA LA H/J LA LA LA H/J H/J LA LA H/J LA LA LA LA H/J H/J H/J LA LA H/J H/J LA LA LA H/J LA LA LA LA LG LG H/J LG LA LG LG LG H/J H/J LG LA H/J LG LA LA LG LG H/J LG LG LA LG LG LG LG H/J H/J H/J LG LA H/J H/J LG LA LA H/J LG LA LA LA LG LG H/J H/J LG LG LA H/J LG LG LA LA LG LG LG H/J LG LG LG LA LG LG LG LGt MG/PG/PJ MG/PG/PJ H/J MG/PG/PJ LA MG/PG/PJ LG MG/PG/PJ MG/PG/PJ MG/PG/PJ H/J H/J MG/PG/PJ LA H/J MG/PG/PJ LA LA MG/PG/PJ LG H/J MG/PG/PJ LG LA MG/PG/PJ LG LG t R.. § NW NONE OR LOAD BUS KIT § - rietne size INVV is not avaitacie witn ii mm in. junction Dox. t Frame size LG is not available in position 4 with 1219 mm (48 in.) junction box. Frame sizes MG/PG/PJ are not available in position 3 or 4 with 1219 mm (4.8 in.) junction box. § RJ breakers, NW breakers, and the load bus kit occupy all four positions on a side. I NOTE: Breaker and load bus phasing on right positions is A-B-C and on left positions is C-B-A. NOTE: HD, HG, JD, JG, and LG-frames when selected with LSlG trip I require two mounting spaces (one space for the breaker and one space for the LSIG neutral). These combinations are not reflected in the Multiple Circuit Breaker Combinations table on this page. NOTE: H/J in the tables on this page refer to frame sizes HO, HG, HJ, JD, JG, andJJ. I circuit Breaker Lugs Per Phase (Al/Cu) G6-88 8/16j Page 6 I 800-1750 kW KD Model Line Circuit Breaker Specifications 1 80% Rating circuit Breaker 100% Rating circuit Breaker Gen. Set Model Alt. Model Ampere Range Trip Type C. B. Frame Size KD800- K01750 KH 15-150 Thermal Magnetic HD 60-150 Electronic LI 60-150 Electronic LSI 60-150 Electronic LSIG 175-250 Thermal Magnetic 250 Electronic LI JD Electronic LSI Electronic LSIG 60-150 Electronic LI HG 60-150 Electronic LSI 60-150 Electronic LSIG 250 Electronic LI JG Electronic LSI Electronic LSIG 30 9-325 A. Mag. Trip HJ 50 84-546 A. Mag. Trip 100 180-1040 A. Mag. Trip 150 348-1690 A. Mag. Trip 250 684-2500 A. Mag. Trip Jul 400-600 2000-4800 A Mag. Trip LG 3000-7200 A Mag,Trip 400-600 Electronic LI LG 400-600 Electronic LSI 400-600 Electronic LSIG 700-800 Thermal Magnetic MG - 1000-1200 Thermal Magnetic PG 800-1200 Electronic LSI 800-1200 Electronic LSIG 1200 Thermal Magnetic pj 1200 Electronic LSI 1200 Electronic LSIG 1600-2500 Thermal Magnetic RJ 1600-2500 Electronic LSI 1600-2500 Electronic LSIG Gen. Set Model Alt. Model Ampere Range Trip Type C. B. Frame Size KD1 750 KH 15-150 Thermal Magnetic HD 60-150 Electronic LI 60-150 Electronic LSI 60-150 Electronic LSIG 175-250 Thermal Magnetic JD 250 Electronic LI Electronic LSI Electronic LSIG 60-150 Electronic LI HG 60-150 Electronic LSI 60-150 Electronic LSIG 250 Electronic LI JG Electronic LSI Electronic LSIG 400 Electronic LI LG Electronic LSI Electronic LSIG 600-1200 Electronic LSI PG 600-1200 Electronic LSIG 1200 Electronic LSI Pi 1200 Electronic LSIG 1600-2500 Electronic LSI R 1600-2500 Electronic LSIG 3000 Electronic LSI NW 3000 Electronic LSIG Interrupting Ratings Circuit Breaker Frame Size 240 Volt, kA 480 Volt, kA 600 Volt, kA HD 25 18 14 HG 65 35 18 HJ 100 65 25 JD 25 18 14 JG 65 35 18 JJ 100 65 25 LG 65 PG 35 18 MG Pi 100 65 25 RJ NW 100 100 85 G6-88 8/16i Page 7 KOHLER CO., Kohler, Wisconsin 53044 USA Phone 920-457-4441, Fax 920-459-1646 For the nearest sales and service outlet in the US and Canada, phone 1-800-544-2444 KOHLERPower.com Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone (65) 6264-6422, Fax (65) 6264-6455 I 800-1750 kW KD Model Line Circuit Breaker Specifications Breaker Positions Multiple Circuit Breaker Combinations I, LEFT POSITIONS B 765 POWER BOX LEFT ALTERNATOR RIGHT POSITIONS NOTE: Breaker and load bus phasing on right positions is A-B-C and on left positions is C-B-A. NOTE: HD, HG, JD, JIG, and LG-frames when selected with LSIG trip require two mounting spaces (one space for the breaker and one space for the LSlG neutral). These combinations are not reflected in the Multiple Circuit Breaker Combinations table on this page. NOTE: H/J in the tables on this page refer to frame sizes HD, HG, HJ, JD, JG, and JJ. Circuit Breaker Lugs Per Phase (Al/Cu) Frame Size Ampere Range Wire Range H 15-150 One #14to3/0 J 175 One l/0t04/0 200-250 One 3/0 to 350 kcmil LG 400-600 Two 2/0 to 500 kcmil M 700-800 Three 3/0 to 500 kcmil P 600-800 Three 3/0 to 500 kcmil 1000-1200 Four 3/0 to 500 kcmil R 1600-2500 Eight 1/0 to 750 kcmil or (16) 1/0 to 300 kcmil NW 3000 (10) 1/0 to 750 kcmil or (20) 1/0 to 300 kcmil Alternator Model Positions 1 or 5 2 or 6 3 or 7 4 or 8 KH H/J H/J H/J H/J H/J H/J H/J H/J H/J H/J LG LG H/J LG LG LG H/J H/J LG LG H/J LG LG LG LG H/J H/J H/J LG LG H/J H/J LG LG LG H/J LG LG LG LG MG/PG/PJ * MG/PG/PJ * H/J MG/PG/PJ * LG MG/PG/PJ * MG/PG/PJ * MG/PG/PJ * H/J H/J MG/PG/PJ * LG H/J MG/PG/PJ * LG LG RJ § NW NONE OR LOAD BUS KIT § * MG, PG, and PJ breakers occupy two positions each. § RJ breakers, NW breakers, and the load bus kit occupy all four positions on a side. I HI DISTRIBUTED BY: Availability is subject to change without notice. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohler® generator set distributor for availability. 82007,2010, 2011, 2012, 2013, 2014, 2015, 2016 by Kohler Co. All rights reserved. 06-88 8/16] Page 8 Unit Mount Configurations I-Line® Configurations Powerpact' M-Frame Molded Case Circuit Breakers Offering improved performance and efficiency Powerpact M-Frame Molded Case Circuit Breakers provide improved performance and a compact solution for up to 800A applications. They complement the existing Powerpact P- and R-Frame, and replace the traditional MAIMH Circuit Breakers with smaller footprint and competitive cost. Full-Featured Performance Approximately 15% smaller installed volume than the MNMH Circuit Breakers a Same dimensions, common mounting, bussing, cabling and door cut-out as Powerpact P-Frame Circuit Breaker Share common accessories with Powerpact P-Frame Circuit Breaker and can be field installed easily Built-in electronic trip unit type ET 1.0 provides better accuracy over standard thermal-magnetic trip unit Fixed long-time and adjustable instantaneous protection (2 to 10 times nominal Amps rating) is standard on all Powerpact M-Frame Circuit Breakers Connection options, including bus, standard lug, crimp lug and distribution lug, are available for installation flexibility Various padlocking and key-lock options are available to comply with OSHA requirements Dual rated UL489 and IEC 60947-2 Available 300A, 350A, 400A, 450A, 500A, 600A, 700A and 800A ratings Available in 2- and 3-pole unit-mount and I-Line versions Two levels of interrupting ratings available Standard Voltage (V) Int.Rating G (kA) Int.Rating J (kA) UL 240 65 100 480 35 65 600 18 25 IEC lcu/lcs 240 50/25 65/35 415 35/20 50/25 abiand Electric E. o I Schne(der I ON SQUARE ]J Powerpact M-Frame Molded Case Circuit Breakers I Features Comparison Features Square D® Square D Square D MAJMH Powerpact M Powerpact P Amp Rating 300A- 1200A 300A-800A 250A- 1200A 2P and 3P Yes Yes Yes Interrupting MA 42/30/22 G 65/35/18 G 65/35/18 Rating (kA) MH 65/65/25 J 100/65/25 J 100/65/25 (240/480/600 V) K 65/50/50 L 125/100/ Dual Rated Yes Yes Yes UL489/ IEC 947-2 Trip Unit Thermal Mag LI (fixed long time Ll/LSI/LSIG Protection (fixed Thermal) pick-up) Trip Unit Power No No Yes Measurement Trip Unit No No Yes (Modbus - Communication open prolocoh Interchangeable No No Yes Trip Units 80/100% Rating 80010 80% 80 or 100 Motor Operator! Yes No Yes Electrically Operated Drawout No No Yes Dimensions (inch) 14 x 9 x 5 12.8 x 8.3 x 5.8 12.8 x 8.3 x 5.8 HxWxD Weight (Ibs) 34 30 1 32 Powerpact M-Frame Circuit Breaker Accessories N Shunt Trip (various AC and DC voltages are available) Undervoltage Trip (various AC and DC voltages are available) Time Delayed Undervoltage Trip (various AC and DC voltages are available) Auxiliary Switches (up to 3N313 switches); Low-level (Volts and Amps) switches are also available Alarm Switch (1N1 B); Low-level (Volts and Amps) switch is also available Standard Mechanical Lug (aluminum or copper) Crimp (compression) Lug (aluminum or copper) Power Distribution Lug (aluminum) Bus Connector Kit I Inter-Phase Barriers Door Escutcheons (for toggle or accessory cover) Padlocking Device (removable or fixed version) Key-lock Device (Kirk or Federal Pioneer) Contact your Square D® sales representative for additional information. Or, visit www.us.squared.com Schneider Electric - North American Operating Division 1415 S. Roselle Road Palatine, IL 60067 Tel: 847-397-2600 Fax: 847-925-7500 Order Number 0612H00401 03-04 a) a) Ca a) I Cr 0 C-) ci) U-) a) a) C-) Cl) U, 0 0 CJ © + 109001 — wii rtt NML d8Stt4t5 Typical Overall Dimensions I LI I I I Industrial Generator Set Accessories I MOHLER. lower Systems System Batteries Standard Features Kohler Co. selects batteries to meet the engine manufacturers specifications and to comply with NFPA requirements for engine- cranking cycles. Heavy-duty starting batteries are the most cost-effective means of engine cranking and provide excellent reliability in generator set applications. Tough polypropylene cases protect against life-shortening vibration and impact damage. Batteries are rated according to SAE standard J-537. All batteries are 12-volts. Kits that contain two or four batteries are availabe for 24-volt systems and/or systems with redundant starters. Wet- and dry-charged batteries have lead-calcium or lead- antimony plates and use sulferic acide electrolyte. Removable cell covers allow checking of electrolyte specific gravity. Absorbant glass mat (AGM) batteries are sealed and maintenance free. Batteries are for applications below and above 0°C (32°F). Charge Battery Battery BCI Battery SAE Dimension, Cold Cranking Reserve Capacity Battery Post Type* Part Qty. per Group mm (in.) Amps at 18°C Minutes at Layout and Style Number Size Size (0°F) Mm. 27° (80°F) Mm. L W H Wet 324586 2 31 330.2 173.0 239.8 950 185 C13 (13.0) (6.8) (9.4) Battery Specifications Battery Post Layouts (A/C/0) and Styles (1/3) I 1 8D 0 A P000, 17.48 st& Negative, 15.88 d& 15.88 hofght c[e310j p 1:9tex 14D -0 127-19.1 holtrt F '8-16 UNC-2Athroad Notinii Omnnsioss are tonwn 25.4 mm nqutha 1 toch. BCt group numbers shown in itahc& Order stud tat 254427 to conSOrt from Style 3 to Style 1 Battery post layout totters and style numbers match drawo,g 244570 format I I I I I K HLER, lower Systems Industrial Generator Set Accessories 6 Amp Float/Equalize Battery Charger 09001 NALL I I I I I I Standard Features 12 VDC output. * Use two battery chargers for 24-volt electrical systems. Automatic 3-stage float/equalize battery charger Charges both lead-acid and gel-cell type batteries Indicator lamps: red and green LEDs indicate bulk charge, absorption, and float charge stages Durable potted assembly for full waterproofing and shockproofing Reverse-polarity protection Short-circuit protection UL 1236 listed UL 2200 compliant UL 991 compliant for vibration and shock UL listed to Canadian safety standards UL rated inline fuse FCC Class B-compliant for EMIIRFI (Date code 8/26/04 or later) 1-year warranty Easy installation: I o Integral mounting flanges Ring terminals for battery connection Standard US style 3-prong AC plug Specifications Input Voltage / Frequency 90-135 VAC / 50/60 Hz DC Output: Bulk Absorption Float 11.8-14.0 VDC @5.0-6.0 amps 14.0-14.5 VDC @ 1.5-5.0 amps 13.3-14.5 VDC @0.1-1.5 amps Steady Full-Load Output Current 6 amps Current Limit 7 amps I Output Power Limit 70 +21-5 watts Line Regulation Across Input Voltage Range 0.01 I Isolation, Input to Output 2500 V Dimensions (Lx W x D) 164 x 87 x 53 mm (6.4 x 3.5 x 2.1 in) t E 1.6 kg (3.5 lb.) rature Range, Operating and Storage -40°C to 70°C (-40°F to 158°F) Humidity 0 to 100% (condensing) U I 3Ump Float/Equalize Battery Charger, continued - I I I 164.0 -••143.5—. 10•-t EL —.. ---4 4X06.00 MOM I • to 52,2 I I I I I Battery Connections i d Length 1.2m(4ft.) iery Connections 9.5 mm (3.8 in.) ring terminals AC Power Connections d Length 1.8 m (6 ft.) nection Standard US style 3-prong AC plug I I 1 1 I I 1 ACt adt4n th1.$m8ft.) H outpullead 1.2m (4 ft.) Fuse I I I I I Industrial Generator Set Accessories I KOHLER. lower Systems Sound Enclosure Fuel Tank Package with Subbase I Sound Enclosure Standard Features Internal silencer, flexible exhaust connector and rain cap. Mounts to generator set skid. Steel construction with hinged and removable doors. Fade-, scratch-, and corrosion-resistant Kohler® Power Armor cream beige automotive-grade textureed finish. Enclosure has six large access doors which allow for easy maintenance. Lockable, flush-mounted door latches. Air inlet louvers reduce rain entry. Accoustic insulation that meets UL 94 HF1 flammability classification. Sound enclosure offering level I or level 2 sound reduction using acoustic insulation. See specification at the back of this document for sound pressure dB(A). Subbase Fuel Tank Features ~ I The fuel tank has a Power Armor Plus textured epoxy-based rubberized coating. The above-ground rectangular secondary containment tank mounts directly to the generator set, below the generator set skid (subbase). Both the inner and outer tanks have emergency relief vents. Flexible fuel lines are provided with subbase fuel tank selection. Stainless steel fuel lines are an available option. The secondary containment tanks construction protects against fuel leaks or ruptures. The inner (primary) tank is sealed inside the outer (secondary) tank. The outer tank contains the fuel if the inner tank leaks or ruptures. State tanks with varying capacities are an available option. Florida Dept. of Environmental Protection (FDEP) File No. EQ-634 approved. Li I I 1 I I I Fade, scOitch and ioid5ton Rai 9p Rod,atoi dxdod to EndasadhWalededmat 000tho,, resi bft ong 1.1194 HFI ensbtoo wny erdosoe o, !det sdsrow f oisovod miely P Anrn 11111i ftosroato9 , 1oso4bcs9on sw pi& its air cidititso sod rowe sedudon. I I Li I Firod wrrntst tciarow Recsosed and todtotsS Dow hOld bsokaproi zirdfoi rrowmuo, dcci handles osreosse pode Ibar psodlot cirdaler ciSorip pitentod dsrtspa 505095054 rcits Enclosure ships assembled on the generator set slnd Note: Sample model shown, other models &itslridler, t Robrar weird asoaw dwm torr9od 50 Atom rthc sodatco, 9 pseciuiwatci 505ci1kin and wnreva145 dears let cipets rriitie n*atdze Ore 54550W5T19 absopin Sound Enclosure Features Heavy-duty formed panels, solid construction. Pre-assembled package offering corrosion resistant, dent resilient structure mounting directly 'to the generator set skid. Power Armor automotive-grade finish resulting in advanced corrosion and abrasion protection as well as enhanced edge coverage and color retention. Internal exhaust silencer offering maximum component life and operator safety. I. Note: Installing an additional lenth of exhaust tail pipe may increase backpressure levels. Please refer to the generator set spec sheet for the maximum backpressure value. Service access. Multi-personnel doors for easy access to generator set control and servicing of the fuel fill, fuel gauge, oil fill, and battery. I. Interchangeable modular panel construction. Allows complete serviceability or replacement without compromising enclosure design. Bolted panels facilitate service, future modification upgrades, or field replacement. Cooling/combustion air intake. Weather protective designs using fixed air inlet louvers. Sized for maximum cooling airflow. Cooling air discharge. Attenuated models offering an internal vertical discharge scoop that redirects cooling air up and above the enclosure to Ireduce noise. Attenuated design using a silencer and acoustic insulation UL 94 HF1 listed for flame resistance. rj I I I I I I I I I Li I I fl L I I I LI I. Extended operation. Usable tank capacity for multiple hour requirements. Power Armor Plus textured epoxy-based rubberized coating that creates an ultra-thick barrier between the tank and harsh environmental conditions like humidity, saltwater, and extreme temperatures, and provides advanced corrosion and abrasion protection UL listed. Secondary containment generator set base tank meeting UL 142 tank requirements. I. NFPA compliant. Designed to comply with the installation standards of NFPA 30 and NFPA 37. Integral external lift lugs. Enables crane with spreader-bar lifting of the complete package (empty tank, mounted generator set, and enclosure) to ensure safety. I. Emergency pressure relief vents. Vents ensure adequate venting of inner and outer tank under extreme pressure and/or emergency conditions. Normal vent cap. Vent is raised above lockable fuel fill. Fuel level sender with fuel level and low and high fuel warning annunciated through the generator set controller. I . Leak detection switch. Annunciates a contained primary tank fuel leak condition at generator set control. Electrical stub-up. Fuel Tank Est. Fuel Supply Enclosure and Enclosure and Enclosure and Enclosure and Fuel Tank Sound Pressure I Capacity, L Hours at 60 Hz Fuel Tank Fuel Tank Fuel Tank Fuel Tank Height (H), mm Level, dB(A) (gal.) with Full Load Length, mm (in.) Width, mm (in.) Weight, kg (lb.) Height, mm (in.) (in.) Lift base 0 4936 (194) 1423 (56) 4835 (10660) 2323 (91) 0 (0) 80 2930 (774) 24/29 5891 (232) 1423 (56) 6382 (14071) 2983 (117) 660 (26) 80 Note: Data in table is for reference only, refer to the respective ADV drawings for details. INote: Refer to TIB-114 for generator set sound data. * Max. weight includes the generator set (wet) with largest alternator option, enclosure, silencer, and tank (no fuel). I I I I Aetmovatm ct cA j& i8A M thaN1l UI \ Emcy Ronv7vitia Ro'e rga iiqmc-, tRipply fuel im 'IL dr~vn Fuel level FuM M with Norm" Pzwer Mr Rt gauge far advamied ec urnn xd a&n t1m R Owim I IT Hi ii Note Sample stida,d tar& modd sho, other tatc mods are sinüar, U Industrial Generator Set Accessories Voltage Regulators I KOn"OnoLmn, F ower Systems G"ol MOM MMIONALCY IMA1100 Integral Voltage Regulator with Kohler® Decision- Voltage Regulators Maker® 550 and Menu-Driven Selections (20-3250 1kw Generator Set Models) I I Li This information generally applies to a single generator set and multiple generator sets with paralleling applications. Refer to the respective generator set specification sheet and see your authorized distributor for information regarding specific voltage regulator applications and availability. 550 Cotrdfle: with MënuDrIvEm tegra1 Voltage Regulator The voltage regulator is integral to the controller and uses Imicroprocessor logic providing ±0.25% no-load to full-load regulation using root-mean-square (RMS) voltage sensing. The voltage regulator features three-phase sensing and is available for 12- or 24-volt engine Calibration Digital Display Range Settings Default Selection Voltage Adjustment Volt Adj ±20% of System Voltage System Voltage Controller Gain Regulator Gain 1-1000 100 Underfrequency Unload or Frequency Setpoint Frequency Setpoint 40 to 70 Hz 1 Hz Below System Frequency (ECM) 2 Hz Below System Frequency (non-ECM) Underfrequency Unload Scope Slope 0-10% of Rated Voltage (Volts per Cycle) 15 volts per Cycle at 480 Volts (3.1%) Reactive Droop Voltage Droop 0-10% of System Voltage 4% of System Voltage VAR Control WAR Adj -35% to 110% 0 WAR PF Adjust Control PF Adj 0.70 to 1.0 to 0.60 0.8 Lagging VAR/PF Gain Adjustment VAR/PF Gain 1-10000 100 I The following information provides general features, specifications, and functions of available voltage regulators. Ielectrical systems. Integral Voltage Regulators with Decision-Maker® 550 Controllers I I Specification/Feature Integral with Decision-Maker® 550 Generator Set Availability 350-2250 kW Type Microprocessor Based Status and Shutdown Indicators LEDs and Text Vacuum Fluorescent Display (VFD) Display Operating Temperature -40°C to 70°C (-40°F to 158°F) Storage Temperature -40°C to 85°C (-40°F to 185°F) Humidity 5-95% Non-Condensing Circuit Protection Solid-State, Redundant Software and Fuses Sensing, Nominal 100-240 Volts (L-L), 50-60 Hz Sensing Mode RMS, Single- or 3-Phase Input Requirements 8-36 VDC Continuous Output 12 VDC @ lOOmA max. 5.0 ADC with GM88453 Activator Board Maximum Output 12 VDC @ lOOmA max. 7.8 ADC with GM88453 Activator Board Transition Frequency 50-70 Hz Exciter Field Resistance 4-30 Ohms with GM88453 Activator Board No-Load to Full-Load Voltage Regulation ±0.25% Thermal Drift <0.5% (-40°C to 70°C) [-40°F to 158°F] Range Response Time Less than 5pS System Voltage Adjust. ±10% Voltage Adjustment Controller Keypad Remote Voltage Adjustment Digital Input Standard/ Analog 0-5 VDC (±10%) Input Optional Paralleling Capability Reactive Droop Standard VAR/PF Control Input Standard Integral Voltage Regulator with Decision-Maker® 550 Controller A digital display and keypad provide access to data. A two-line vacuum fluorescent display provides complete and concise information. The controller provides an interface between the generator set and switchgear for paralleling applications incorporating multiple generator set and/or utility feeds. The controller can communicate with a personal computer directly or on a network. See spec sheets G6-76, Monitor III Software for more information. Using optional menu-driven, Windows®-based PC software, an operator can monitor engine and alternator parameters and also provide control capability. The controller supports Modbus® RTU (Remote Terminal Unit), an industry standard open communication protocol. These controllers can control Fast ResponselM II, Fast ResponseTM X, and wound field alternators using the GM88453 activator board. Voltage Regulator Menu 11 Displays Voltage Adjust ° Three-phase voltage display ° Numeric entry of voltage adjust Under frequency unload (V/Hz) settingts ° Enable/disable ° Cut-in frequency ° Numeric entry of V/Hz slope Reactive Droop settings ° Enable/disable ° Numeric entry of droop settings VAR control enabled, yes/no ° Total kVAR (running), kVAR adjustment ° Generating/absorbing yes/no Power factor control enabled yes/no, droop at rated load 0.8 PF ° Average power factor (running), PF adjustment ° Lagging/leading, yes/no Voltage regulator gain Analog voltage regulator adjust enable Modbus® is a registered trademark of Schneider Electric. Windows® is a registered trademark of Microsoft Corporation. I I I F7 Li I I I Activator Board GM88453 I • tI ' ;Igo• •i• • ..'i ii..... .:;;. • I!Iii1.uu111I .. '. Interfaces between the controller and alternator assembly using rotor field leads, auxiliary power windings, and optic board leads. Allows the Decision-Maker® controllers the ability to control a I wound-field alternator using the same control signal as Fast ResponselM alternator. Permits the generator set controller to control the current to the exciter field of a wound-field excited alternator. Contains two isolated relay driver outputs (RDO) rated at 250 mA. '• Provides RDO outputs indicating a field over-excitation condition and that the alternator is supplying voltage to the activator. Modbus® is a registered trademark of Schneider Electric. I I I I I I H E Model KSS-AMVA-0800S 1 MOHLER. Power Systems 109001 Transfer Switch Standard Features UL 1008 listed at 208-480 VAC file #E58962 (automatic), #E86894 (nonautomatic) CSA certification available IBC seismic certification available Standard-transition operation Silver tungsten alloy contacts on 400-600 amp models Solid or switched neutral Available with either automatic or non-automatic control (non- automatic control requires the Deicision Maker® MPAC 1200 controller) Available in 2, 3, or 4 pole configurations High withstand/closing ratings, for use with specific breakers only Electrically operated, mechanically held mechanism Double-throw, mechanically interlocked design (break-before- make power contacts) Enclosed arc chambers with arc chutes Front-accessible contacts for easy inspection Main shaft auxiliary position-indicating contacts Standard one-year limited warranty. Extended limited warranties are available. Deci3bri-MakerCP MPAC 1200 Controller Model KS3-AMVA-0800S , cortiniec Environmental Specifications Operating Temperature -20°C to 70°C (-4°F to 158°F) Storage Temperature -40°C to 85°C (-40°F to 185°F) Humidity 5% to 95% noncondensing LCD display, 4 lines x 20characers, baHit Complete programming and vieing cpabilty at the door using the keypai and LCD display LED ndcators: Source available, transfer s'Mtch position, service requieci (ault), and "not in auto Prograrrmable voltage and rrequer pickup and dropout settings Progarrinable time d'ela's Progarnable generato exerciser Time-bE sad load control Two prcg-ammable inpu:s and to programmable outputs Up to fcu I/O extension module avalEbe Mod DUE communication standad RS-.85 communication ;tandar EtheTnct communication optiol: more information about DecioiMaker® MPA 120C feEturas and functions, see specificalon sheet G11-127. I KSS-AMVA-0800S , continued H Weights and Dimensions See ADV drawings for weights and dimensions. Allow 15% additional weight for packing materials. UL-Listed Solderless Screw-Type Terminals for External Power Connections Range of Wire Sizes, copper or Aluminum* I Switch Rating, Amps Normal, Emergency, and Load Neutral Ground 800 I KCMIL (2) #1/0 AWG to 750 KCMIL (12) #2 - 600 KCMIL (3) #4 -600 KCMIL or (6) 1/0 -250 I * Use 60 degrees C minimum wire for #14 to #1 AWG. Use 75 degrees C minimum wire for 1/0 AWG and larger. Contact Ratings Motor Load Contact Ratings Resistive Load Inductive Load NC NO Engine Start Contacts 2 A @ 30 VDC N/A N/A I Withstand and Close-On Ratings (WCR) Ratings Summary I The transfer switch is rated for use on a circuit capable of delivering not more than the RMS symmetrical amperes listed at the specified maximum voltage below, but no greater than the interrupt capacity of the selected circuit breaker or fuse. Circuit breakers and fuses are supplied by the customer. Certified Withstand Current Ratings in RMS Symmetrical Amperes (480 V maximum) With Current Limiting Fuses Specific Coordinated Breaker Any Breaker Ratings** Rating, (see the following tables) Maximum Circuit Maximum Circuit Maximum Circuit Amps Amps Amps Switch Fuse Fuse Size, 480 VAC 600 VAC Maximum 480 VAC 600 VAC Maximu 480 VAC 600 VAC Time Duration Rating, Class Max Amps Voltage m (sec. maximum) Amps Voltage 800 L 3000 1 200000 N/A 1 480 V 1 65000 N/A N/A N/A N/A N/A * All values are available symmetrical RMS amperes and tested in accordance with the withstand/closing requirements of UL 1008 ** Applicable to breakers with instantaneous trip elements. Ii I I Model KSS-AMVA-0800S , continued I I Ratings with Specific Manufacturer's Circuit Breaker Withstand and close-on ratings (WCR) in RMS symmetrical amperes for specific manufacturers' circuit breakers. Molded-Case Circuit Breakers Switch Rating, WR, Amps, RMS Voltage, Max. Manufacturer Type Max. Size, Amps Amps 800 65000 480 Eaton/Cutler- TRI- 800 Hammer PACNB,CHMDL,HMDL,CHND,HND,NDC,C NDC 800 65000 480 Eaton/Cutler- TRI-PACNB,CNDC,NDC,CRDC,TRl- 1200 Hammer PACPB,RDC,CHND,HND,RD.CRD 800 65000 480 Schneider/ MJ,PJ,PL,RJ 800 SquareD 800 65000 480 Schneider/ PJ,PL,RL 1000 SquareD 800 65000 480 ITE/Siemens CMD6,HMD6,SCMD6,SHMD6,CND6,HND6 800 ,SCND6,SHND6,CPD6 800 65000 480 ITE/Siemens CND6,HND6,SCND6,CPD6,SHND6,HPD6 1200 800 65000 480 GeneralElectric TB8,TC,THC,THP 1000 800 65000 480 GeneralElectric THC,THP,TRP 1200 p I I I I I I Model KSS-AMVA-0800S , continued Codes and Standards The ATS meets or exceeds the requirements of the following specifications: I. Underwriters Laboratories UL 1008, Standard for Automatic Transfer Switches for Use in Emergency Standby Systems file #E58962 (automatic), #E86894 (nonautomatic) I. CSA C22.2 No. 178 certification available, file #LR58301 NFPA 70, National Electrical Code NFPA 99, Essential Electrical Systems for Health Care Facilities NFPA 110, Emergency and Standby Power Systems IEEE Standards 446, IEEE Recommended Practice for Emergency and Standby Power Systems for Commercial and Industrial Applications . NEMA Standards ICS 10-2005, Electromechanical AC Transfer I Switch Equipment EN61000-4-4 Fast Transient Immunity Severity Level 4 IEC 60947-6-1, Low Voltage Switchgear and Control Gear; I Multifunction Equipment; Automatic Transfer Switching Equipment EN6I000-4-5 Surge Immunity Class 4 (voltage sensing and 'programmable inputs only) IEC Specifications for EMI/EMC Immunity: CISPR 11, Radiated Emissions 1 o IEC 1000-4-2, Electrostatic Discharge IEC 1000-4-3, Radiated Electromagnetic Fields IEC 1000-4-4, Electrical Fast Transients (Bursts) IEC 1000-4-5, Surge Voltage - o IEC 1000-4-6, Conducted RF Disturbances p o IEC 1000-4-8, Magnetic Fields IEC 1000-4-11, Voltage Dips and Interruptions I .IEEE 472 (ANSI C37-90A) Ring Wave Test . Seismic certification in accordance with the International Building Code is available. (Accessory kit is required for seismic 1 certification) IBC 2000, referencing ASCE 7-98 and ICC AC-156 IBC 2003, referencing ASCE 7-02 and ICC AC-156 IBC 2006, referencing ASCE 7-05 and ICC AC-156 IBC 2009, referencing ASCE 7-05 and ICC AC-156 IBC 2012, referencing ASCE 7-10 and ICC AC-156 D r L KSS-AMVA-0800S , continued I Accessories Accessories are available either factory-installed or as loose kits, unless otherwise noted. I I Warranty Warranty-1 -year standard I 11 I 1 I I I I I i I Controller Decision-Makers MPAC 1200, Automatic Decision-Maker3 MPAC 1200, Non-Automatic J: Decision-MakeO MPAC 750, Automatic Voltage/Frequency C. 208 Volts./60 Hz D: 220 Volts/50 Hz F. 240 Volts/GO Hz 380 Volts] 50 Hz 400 Volts/SO Hz J: 416 Volts /50 Hz K 440 Volts/SO Hz Mt 480 Volts/GO Hz N: 600 Volts/SO Hz P: 380 Volts/SO Hz R: 220 Volts/GO Hz I Model KSS-AMVA-0800S , continued I 1 Model Designation Model Mechanism Transition Controls VoFta:ge Poles Enclosure Current Rating Miscellaneous A AIIA A A A A I I ;;~ I I ;;~ i_i A Record the transfer switch model designation in the boxes. The transfer switch model designation defines characteristics and ratings as explained beIow. Sample Model Designation: KSS-JCNA-01OOS Model K Kohler Mechanism 8: Standard (Specific-Breaker) Transition 8: Standard Number of PolesfWirea N: 2 Poles/3 Wires, Solid Neutral 1 3 Poles/4 Wires. Solid Neutral V: 4 Poles/4 Wires, Switched Neutral Enclosure. NEMA 1 ft NEMA 4 NEMA 12 F: NEMA 4X NEMA 3R G: Open Unit Current Amps 0040 0200 600 0080 0225 800 0100 0260 1000 0150 0400 Connections 8: Standard Note: Some selections are not available for every model. Contact your Kohler distributor for availability. Automatic Transfer Switch Controller Li I 1 KOHLER. Power Systems Decision-Maker® MPAC 1200 09001 Decision-Maker® MPAC 1200 Controller (KOW.EI1RS1EMS Standard Features POWE NATIONALLY REGISTERED - L..........J KOHLER, Decision-Maker MPAC 1200 IlL 1I:i._•.AI0 1IrrrtYF. Ii Model KCS with Decision-Maker® MPAC 1200 Controller Applicable Models Model Description KCS Standard-Transition Any Breaker ATS KCP Programmed-Transition Any Breaker ATS KCC Closed-Transition Any Breaker ATS § KSS Standard-Transition Specific Breaker ATS t KSP Programmed-Transition Specific Breaker ATS Available with automatic or non-automatic controller § Available with automatic controller only VII - ltI Opt OI..bOI Udb*U UOI ILl OIIl Environmentally sealed user interface LCD display, 4 lines x 20 characters, backlit Dynamic function keypad with tactile feedback pushbuttons allows complete programming and viewing capability at the door LED indicators: Source available, transfer switch position, service required (fault), and not in auto Broadrange voltage sensing (208-600 VAC) on all phases Phase-to-phase sensing and monitoring with 0.5% accuracy on both sources Frequency sensing with 0.5% accuracy on both sources Anti-single phasing protection Phase rotation sensing for three-phase systems Real-time clock with automatic adjust for daylight saving time and leap year Run time clock and operation counter Time-stamped event log Fail-safe transfer for loaded test and exercise functions DIP switches: password disable and maintenance Isolated RS-485 ports for Modbus connections (9.6, 19.2, and 57.6 kbps) Modbus@ RTU protocol (Modbus register map available) USB port. Connect a personal computer and use Kohler® SiteTech software to view events and adjust settings. * Available in automatic and non-automatic versions; see supervised transfer control switch on page 5 Programmable Features Programming and monitoring methods: Monitoring and password-protected programming at the door using the keypad and display Program using a PC with Kohler® SiteTech software (available to Kohler-authorized distributors and dealers) Over/undervoltage for all phases of the normal and emergency sources Over/underfrequency for the emergency source Adjustable time delays Load/no load/auto-load test and load/no-load exercise functions Programmable inputs and outputs Load bank control for exercise or test Time-based load control, nine individual time delays for selected loads In-phase monitor (3-phase only) Password protection, three security levels See pages 2 and 3 for additional programmable features * SiteTech software is available to Kohler-authorized distributors and dealers. Modbus is a registered trademark of Schneider Electric. I I 1 I Li I I HI I I 1 I I I I 011-127 (MPAC 1200) 3/14 Pagel 1 Decision-Maker® MPAC 1200 Controller Features User Interface LED Indicators Contactor position: source N and source E Source available: source N and source E Service required (fault indication) Not in automatic mode LCD Display I . System status .Line-to-line voltage • Line-to-neutral voltage I . Active time delays •Source frequency • Preferred source selection I . System settings Common alarms I . Load current, each phase (current sensing kit required) . Inputs and outputs I •Faults . Time/date . Address .Event history • Maintenance records I . Exerciser schedule Exerciser mode . Time remaining on active exercise Dynamic Function Tactile Keypad Operations . Scroll up/down/forward/back • Increase/decrease/save settings . End time delay • Start/end test or exercise • Reset fault • Lamp test DIP Switches • Maintenance mode • Password disable Event History View time and date-stamped events on the display or on a personal computer equipped with Kohler® SiteTech software. * Download complete event history files using Kohler SiteTech software and a PC connected to the USB port. * Main Logic Board Inputs and Outputs • Two (2) programmable inputs . Two (2) programmable outputs Communications . Optional Ethernet communications with RJ45 connector for 10/100 Ethernet connection . Isolated RS-485 ports for Modbus communications Modbus® RTU and Modbus® TCP/IP protocols (Modbus® register map available) USB Port. Use SiteTech software to upload or download files and adjust transfer switch settings * Application software Event history files Language files Parameter settings Usage reports Feature configuration Programmable Features . System voltage, 208-600 VAC t . System frequency, 50/60 Hz t . Single/three-phase operation t Standard/programmed/closed-transition operation t . Preferred source selection allows the normal or emergency source to be used when both sources are available (alarm module required) Phase rotation: ABC/BAC/none selection with error detection Overvoltage and undervoltage pickup and dropout settings, both sources . Overlrequency and undertrequency pickup and dropout settings, Emergency source Voltage unbalance, enable/disable In-phase monitor: enable/disable and phase angle Transfer commit/no commit . Passwords, system and test Time, date, automatic daylight saving time enable/disable . Time delays (see table) . Exerciser: calendar mode, loaded/unloaded up to 21 events . Test: loaded/unloaded/auto load (1-60 minutes) Remote test: loaded/unloaded Automatic override on generator failure (loaded test and exercise) Peak shave delay enable/disable Current monitoring (current sensing kit required) Load control pre/post-transfer delays, 9 individual time delays for selected loads Resettable historical data a 1 * SiteTech software is available to Kohler-authorized distributors and dealers. t System parameters are factory-set per order. Modbus is a registered trademark of Schneider Electric. G11-127 (MPAC 1200) 3/14 Page I Decision-Maker® MPAC 1200 Controller Features, Continued I Programmable Inputs Forced transfer to OFF (programmed-transition models only; requires load shed accessory) • Inhibit transfer • Low battery voltage (external battery supply module required) • Peak shave/area protection input I . Remote common fault • Remote test • Remote end time delay I • Remotely monitored inputs, four (4) available Programmable Outputs Alarm silenced Audible alarm Chicago alarm control Common alarm events Contactor position Exercise active Failure to acquire standby source Failure to transfer Generator engine start, source E I/O module faults In-phase monitor synch Load bank control Load control active (pre/post transfer delay, up to 9 outputs) Loss of phase fault, source N and E Low battery fault (external battery supply module required) Maintenance mode Non-emergency transfer Not in automatic mode Over/undervoltage faults, source N and E Peak shave/area protection active Phase rotation error, source N and E Preferred source supplying load Software-controlled relay outputs (four maximum) Source available, preferred and standby Standby source supplying load Test active Transfer switch auxiliary contact fault Transfer switch auxiliary contact open Voltage unbalance, source N and E Voltage and Frequency Sensing Parameter Default Adjustment Range Undervoltage dropout 90% of pickup 75%-98% Undervoltage pickup 90% of nominal 85%-100% Overvoltage dropout* 115% of nominal* 106%-135% Overvoltage pickup 95% of dropout 95%-100% Unbalance enable Disable Enable/Disable Unbalance dropout 20% 5%-20% Unbalance pickup 10% 3%-18% Voltage dropout time 0.5 sec. 0.1 -9.9 sec. Underfrequency dropout t 99% of pickup 95%-99% Underfrequency pickup t 90% of nominal 80%-95% Overfrequency dropout t 101% of pickup 101%-11 5% Overfrequency pickup t 110% of nominal 105%-120% Frequency dropout time t 3 sec. 0.1-15 sec. * 690 volts, maximum. Default = 110% for 600 volt applications. Emergency source only Adjustable Time Delays Time Delay Default Adjustment Range Engine start 3 sec. 0-6 sec. t Engine cooldown 5 mm. 0-60 mm. Fail to acquire standby source 1 mm. Transfer, preferred to standby 3 sec. Transfer, standby to preferred 15 mm. Transfer, off to standby 1 sec. 1 sec. - 60 mm. Transfer, off to preferred 1 sec. Fail to synchronize 60 sec. 10 sec - 15 mm. Auto load test termination after transfer 1 sec. 1 sec.-60 mm. Load Control Time Delays: Pretransfer to preferred 0 sec. 0-60 mm. Post-transfer to preferred 0 sec. Pretransfer to standby 0 sec. Post-transfer to standby 0 sec. Note: Time delays are adjustable in 1 second increments, except as noted. t Engine start time delay can be extended to 60 minutes with an External Battery Supply Module Kit. G11-127 (MPAC 1200) 3/14 Page 3 Accessory Modules The mounting kit holds up to five optional modules. D Alarm Module 90 dB Audible alarm Any alarm function can be programmed to trigger the audible alarm Chicago alarm function Preferred source selection Supervised transfer control (supervised transfer control switch required) QStandard Input/Output Module • Connection for external alarm 1 I I I Module Current Draw _Specifications, _mA Alarm Module 75 Standard I/O Module 75 High Power I/O Module 100 Maximum Total Current * 300 * If an External Battery Module is installed, there is no current restriction. Inputs Available Inputs 2 Input Definition Contact closure Current 5 mA Max Connection Type Terminal Strip Wire Size #14-24 AWG Max Distance 700 feet Outputs Outputs Available 6 Contact Type Form C (SPDT) Contact Voltage Rating 2A@3OVDC 500 mA @ 125 VAC Connection Type Terminal Strip Wire Size #14-24 AWG D High-Power Input/Output Module Inputs Available Inputs 2 Input Definition Contact closure Current 5 mA Max Connection Type Terminal Strip Wire Size #14-24 AWG Max Distance 700 feet Outputs Outputs Available 3 Contact Type Form C (SPDT) Contact Voltage Rating 12A@24VDC 2 A @ 480 VAC Connection Type Terminal Strip Wire Size #14-24 AWG Environmental Specifications Temperature -40°C to 85°C (-40°F to 185°F) Humidity 35% to 85% noncondensing External Alarm Connection Specifications Wire Size #12-22 AWG Cu Contact Voltage Rating I 500mA@12OVAC I I 250 mA@24OVAC D External Battery Supply MOdule Energizes the ATS controls using an external battery when no source power is available Allows extended engine start time delays Allows the use of any combination of accessory modules (no current draw restriction, maximum of five modules total) Connects to one or two batteries, 12 VDC or 24 VDC system Current draw, 140 mA @ 12 VDC, 86 mA @ 24 VDC Provides low external battery voltage indication to the transfer switch controller Reverse-polarity protected I I 011.127 (M PAC 1200) 3/14 Page Other Controller Accessories Accessories are available either factory-installed or as loose kits, unless otherwise noted. Ii Controller Disconnect Switch Disconnects power to the controller without disconnecting the load Mounts inside the enclosure lJ Current Sensing Kit Monitor current on all phases with 1% accuracy J Digital Meter Measure and display voltage, current, frequency, and power for both sources Programmable visual alarms for high voltage, low voltage, and high current Three digital outputs Serial port for optional network connections Password-protected programming menus Joystick operation Factory-installed FJ Ethernet Communications RJ-45 connector Supports Internet Protocol version 4 (lPv4) Supports Modbus TCP/IP protocol lJ Line-to-Neutral Voltage Monitoring Monitors all line-to-neutral voltages IJ Load Shed Kit Forced transfer from Emergency to OFF for programmed-transition models Customer-supplied signal (contact closure) is required for the forced transfer to OFF function Factory-installed only IJ Padlockable User Interface Cover Provides additional protection against unauthorized access • Cover standard on NEMA 3R enclosures D RSA Ill Remote Serial Annunciator Monitors the generator set Monitors ATS common alarm, Normal source, and Emergency source status and connection 'Allows remote testing of the ATS For more information about RSA Ill features and functions, see specification sheet G6-139 J Supervised Transfer Control Switch Standard on models with non-automatic controls Optional for models with automatic controls 'Auto, manual, and transfer positions *Automatic and non-automatic modes *Alarm module required Supervised Transfer Control Switch Operation for Automatic and Non-Automatic Transfer Switches Switch Position Automatic Switches Non-Automatic Switches AUTO Automatically transfers to the standby source, when available, if the preferred source is lost. Transfers back to the preferred source when it becomes available. MANUAL Automatically transfers to an available source if ' Does not automatically transfer to an available the connected source is lost, source when the connected source is lost. Test, peak shave, and loaded exercise commands Test, peak shave, and loaded exercise commands will transfer to the standby source. are ignored. Does not automatically transfer back to preferred Does not automatically transfer back to preferred when both sources are available, when both sources are available. Transfers only when the switch is manually moved to the TRANSFER position as described below. TRANSFER ' Does not initiate an engine start sequence. Generator set engine must be signalled to start by an event (momentary such as a loss of utility, loaded test, loaded exercise, etc. switch position) Allows transfer to the other source, if available. An event such as a loss of utility, loaded exercise, or loaded test must first initiate the transfer sequence. Time delays will operate. Wait for time delays to expire, or press the End Time Delay button. Operates pre- and post-transfer load control time delays if both sources are available. MANUAL TRANSFER is displayed when the ATS is ready to transfer. G11-127(MPAC1200) 3/14 Page KOHLER CO. Kohler, Wisconsin 53044 USA Phone 920-457-4441, Fax 920-459-1646 For the nearest sales and service outlet in the US and Canada, phone 1-800-544-2444 KOHLERPower.com Environmental Specifications Operating Temperature -20°C to 70°C (-4°F to 158°F) Storage Temperature -40°C to 85°C (-40°F to 185°F) Humidity 5% to 95% noncondensing Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone (65)6264-6422, Fax (65)6264-6455 Main Board I/O Specifications Output contact type Isolated form C (SPDT) Output contact rating 1 amp @ 30 VDC, 500 mA @120 VAC I/O terminals wire size #12-24 AWG I J DISTRIBUTED BY: Availability is subject to change without notice. Kohler Co. reserves the right to change the design or specifications without notice and'without any obligation or liability whatsoever. Contact your local Kohler® Power Systems distributor for availability. © 2014 by Kohler Co. All rights reserved. G11-127 (MPAC 1200) 3/14 Page kOHLEVOWER SYSTEMS I I I I I I I I I I I KOHLER, TIB-102 Power Systems TECHNICAL INFORMATION BULLETIN Alternator Data Sheet Alternator Model: 4M4019 (8-22-11) Kilowatt ratings at 1800 RPM 60 Hertz 12 LEADS Standard 3 phase kW (kVA) 3 Phase 08 Power Factor Dripproof or Open Enclosure Class B Class F Class H 800 00 900 CtD 95CtD 105°C British 105C 130C'D 125°C2 British 1250 CiD 1506 C'D Voltage* Continuous Lloyds ABS Standard Continuous Standby Standard Continuous Standby 4801240 305(381) 325 (406) 335 (419) 350 (438) 350 (438) 375(469) 375 (469) 375(469) 415(519) 4601230 305(381) 325 (406) 330 (413) 345 (431) 345 (431) 370 (463) 370 (463) 370(463) 395(494) 440/220 300 (375) 310 (388) 320 (400) 335 (419) 335 (419) 360 (450) 360 (450) 360(450) 375(469) 416/208 290 (363) 300(375) 310 (388) 325 (406) 325 (406) 350 (438) 350 (438) 350(439) 360(450) 380/190 1 275 (344) 1 285 (356) 1 300 (375) 305 (381) 305 (381) 1 305 (381) 1 305 (381) 1 305 (381) 305 (381) FllIU f1JLTIUU, FVW-.CJ-flj), fWI!iL)U 0011. IQ. oriusn ranoara i-ar,ng per b5,xjuu Submittal Data: 480 Volts*, 375.2 kW, 469 WA, 0.8 P.F., 1800 RPM, 60 Hz, 3 Phase STD. CONNECTION Mii-Std-705113 Mil-Std-705B Method Description Value Method Description Value 301.1b Insulation Resistance >1.5 Meg 505.3b 0'erspeed 2250 RPM 302.1a High Potential Test 507.1c Phase Sequence 0GW-ODE ABC Main Stator 2000 Volts 508.1c Voltage Balance, L-L or L-N 0.20% Main Rotor 1500 Volts 601.4a L-L Harmonic Maximum -Total 5,0% Exciter Stator 1500 Volts (Distortion Factor) Exciter Rotor 1500 Volts 601.4a L-L Harmonic Maximum - Single 3.0% PMG Stator 1500 Volts 601.1c Deviation Factor 5.0% 401.1a Stator Resistance, Line to Line -- TlF(1960Weightings) <50 High Wye Connection 0.014 Ohms -- THF (IEC, BS & NEMA Weightings) <2% Rotor Resistance 0.286 Ohms 652.1a Shaft Current <0.1 ma Exciter Stator 22.5 Ohms Exciter Rotor 0.022 Ohms --- Main Staler Capacitance to ground 0,019 mfd PMG Stator 2.1 Ohms 410.1a No Load Exciter Field Amps 0.75 A DC at 240/480 Volts Line to Line Additional Prototype Mil-Std Methods 420.1a Short Circuit Ratio 0.620 are Available on Request. 421.1a Xd Synchronous Reactance 2.469 pu -- Generator Frame 433 1.213 ohms -- Type MAGNAMAXDVR 422.1a X2 Negative Sequence React. 0.197 pu -- Insulation Class H 0.097 ohms -- Coupling - Single Bearing Flexible 423.1a X0 Zero Sequence Reactance 0.036 pu -- Amortisseur Windings Full 0.018 ohms -- Excitation Ext. Voltage Regulated, Brushless 425.1a X'dTransient Reactance 0.111 pu 0.055 ohms 426.1a X'd Subtransient Reactance 0.096 pu 0.047 ohms -- xq Quadrature Synchronous 0.658 pu -- Cooling Air Volume 1050 CFM 0.323 ohms 427.1a T'd Transient Short Circuit -- Heat rejection rate 1318 Btu'sfmin Time Constant 0.075 sec. 428.1a T"d Subtransient Short Circuit -- Full load current 564 amps Time Constant 0.008 sec. 430.1a T'do Transient Open Circuit -- Minimum Input hp required 534.0 Time Constant 1.55 sec. Efficiency at rated load 94.2% 432.1a Ta Short Circuit Time Constant of Armature Winding 0.009 sec. -- Full load torque 1558 Lb-ft * Voltage refers to wye (star) connection, unless otherwise specified. TIB-102 4M401960Hz 2/15w 1 4M4019, 60 Hz, Low Wye Connection SHORT CIRCUIT DECREMENT CURVE Full Load Current: 1302 Amps Steady State S.C. Current: 3906 Amps Max. 3 ph. Symm. S.C. Current: 10172 Amps . 100,000 -- 3Phasel I - - - Line to Line - - Line to Neutral - Thermal Capability Limit 10,000 100 -410 100 10 1 0.1 0.01 Seconds 4M4019, 60 Hz, Delta Connection SHORT CIRCUIT DECREMENT CURVE Full Load Current: 1128 Amps Steady State S.C. Current: 3384 Amps Max. 3 ph. Symm. S.C. Current: 8813 Amps 10,000 I ZEN - - I —iPhase I ______..____________ I - I ___ ___ Line to Line Line uuuuiui• liii.... -__IIIIiIIU_11111111_IluiuulU___ I --------- -- . I- uI=I .....___ I uu.I..__ IIilU•• iiiiiu•• iauuuu• 1111111_IllililU_iliiiilU_iluuiilU___ -------- _______ ._______ . . __ .. ... ..______ .._____ .... .... ....____ uuI_._ iiiuui• iiiiuu• iiiiuu•• IIIIuIU 11111111 liuiuulU IllililU 10 100 10 1 0.1 0.01 Seconds NOTE: Symmetrical component values are shown, maximum asymmetrical values are 1.732 times the symmetrical values. TIE-102 4M4019 60 Hz 2/15w 3 4M4019,60 Hz, High Wye Connection SHORT CIRCUIT DECREMENT CURVE Full Load Current: 564 Amps Steady State S.C. Current: 1692 Amps Max. 3 ph. Symm. S.C. Current: 5875 Amps i - - —IPhase ••• i ..______ ..._____ UI ••••• ....____ - -. II -_------iiu•— - II III•••• uII••••_. -- Line " t III!!à -iiiIIIEiiIhUIU I- iiLineto iliiiiil•• - ui-li iii_11111111 Neutral i ..______ ._______ I • Ui ••••U ....____ IICapability 11-umil ' liii.... iliill•• uuiiuiu• IHIiU• IllililU 11111111 11111111 -------- . -------- . ________ OEMMME ... ... ..._____ I....___ 1III... IIIII.. iiuuui•• liii.... 11111111_11111111_IlillulU_HiIIiIU Seconds 'u,uuu 1,000 E 0 C) t 0 100 100 10 0.1 10 0.01 NOTE: Symmetrical component values are shown, maximum asymmetrical values are 1.732 times the symmetrical values. The generator set manufacturer reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. © 2015 by Kohler Co. All rights reserved. 4 4M4019 60 Hz 2/15w TIB-102 kOHLEkPOWER SYSTEMS I I", I I I, I I (1 I' I I KOHLER. TIB-114 Power Systems TECHNICAL INFORMATION BULLETIN Generator Set Sound Data Sheet Sound Pressure Data indB(A) Generator Set Model Hz Load Raw Exhaust Open Unit, Isolated Exhaust Weather Enclosure Level 1 Sound Enclosure Level 2 Sound Enclosure 60 100% Load 119.5 94.8 92.9 84.7 75.0 35OREOZJB No Load 1 102.6 90.4 88.5 74.6 72.5 Note: Sound pressure data is the logarithmic average of eight perimeter measurement points at a distance of 7 m (23 ft.), except Raw Exhaust data which is a single measurement point at 1 m (3.3 ft.) from the mouth of a straight pipe exhaust. 350REOZJB 60 Hz Sound Pressure Levels, dB(A) Load Distance, m (ft) Enclosure Measurement Clock Position Octave Band Center Frequency (Hz) Overall Level 63 125 250 500 1000 1 2000 4000 1 8000 100% Load 7 (23) Level 2 Sound 3:00 60.4 67.3 68.9 69.7 67.6 64.7 60.4 55.7 75.3 1:30 57.9 64.8 68.7 69.9 66.2 64.2 60.2 55.7 74.6 12:00,Engine 58.4 65.3 64.0 69.0 65.4 62.8 59.8 48.7 73.2 10:30 60.1 67.8 68.9 69.7 69.2 66.2 61.1 52.9 75.8 9:00 61.5 68.3 646 68.1 679 64.9 596 54.4 74.5 7:30 57.0 64.6 71.5 66.0 68.6 66.6 59.5 54.6 75.4 6:0OAlternator 56.4 64.0 72.6 66.7 62.1 56.8 52.7 40.8 74.5 4:30 58.9 66.6 72.5 68.4 68.1 65.6 63.0 53.8 76.3 8-pos. log avg. 59.1 66.3 69.9 68.6 67.3 64.7 60.2 53.6 75.0 Sound Pressure Levels, dB(A) Load Distance, m (ft) Enclosure Measurement Clock Position Octave Band Center Frequency (Hz) Overall Level 63 125 250 500 1000 2000 4000 8000 100% Load 7 (23) Level 1 Sound 3:00 575 69.1 78.0 74.9 76.9 80.1 74.9 65.6 84.6 1:30 62.6 71.4 75.6 77.6 79.6 82.0 79.5 68.4 86.6 12:00Engine 63.2 70.7 76.0 79.3 79.3 85.6 80.9 71.3 88.6 10:30 60.2 69.3 78.5 76.5 76.6 81.6 75.9 66.7 85.5 9:00 62.8 71.7 74.2 727 73.2 72.9 67.4 61.1 80.4 7:30 57.4 68.2 72.6 1 72.0 74.9 74.9 69.2 62.6 80.6 6:00Alternator 58.7 66.8 76.3 756 74.2 72.6 68.4 63.4 81.4 4:30 59.3 69.3 77.0 76.4 74.4 75.9 71.7 62.9 82.7 8-pos. log avg. 60.8 69.8 76.3 76.2 76.7 80.4 76.0 66.5 84.7 Sound Pressure Levels, dB(A) Load Distance, Enclosure Measurement 12:00 3.00 1:30 10:30 9:00 7:30 6:00 430 8-pos. log Clock Position avg. 0% Load 7 (23) Weather Overall Levels 93.8 925 92.0 94.1 94.5 93.8 87.6 92.0 92.9 Sound Pressure Levels, dB(A) Load Distance, m (ft) Open Unit Isolated Exhaust Measurement Clock Position Octave Band Center Frequency (Hz) Overall Level -63-1 63 125 250 500 1000 2000 4000 8000 100% Load 7 (23) 3:00 602 71.0 81.2 84.3 88.3 91.6 86.9 87.8 95.7 1:30 57.6 69.6 86.6 86.9 87.5 87.9 83.9 85.1 94.4 12:ooEngine 663 73.5 87.1 83.0 88.7 88.7 82.6 77.5 93.9 10:30 64.9 74.7 87.5 85.1 90.3 91.3 86A 81.8 96.0 9:00 66.1 75.4 85.3 85.3 89.3 93.2 86.3 84.5 96.4 7:30 64.1 734 86.1 82.8 äT 95.7 6:00Alternator 64.51 73.7 82.8 82.9 81.2 84.0 77.5 74.3 89.5 4:30 60.9 70.8 79.9 82.4 87.6 89.9 85.3 83.7 93.9 8-pos. log avg. 63.9 73.1 85.3 84.4 88.3 90.6 85.0 83.6 94.8 I ne generator set manuiacturer reserves the right to cnange tne aesign or speclticatlons without notice and without any obligation or liability whatsoever. © 2013 by Kohler Co. All rights reserved. TIB-114 350REOZJB 60 Hz 12/13c I I Sound Pressure Levels, dB(A) Load Distance, Exhaust Octave Band Center Frequency (Hz) Overall Level 63 125 250 500 1000 2000 4000 8000 100% Load 1 (3.3) Raw Exhaust (No Silencer) 94.7 101.9 106.7 107.4 109.4 114.1 I 114.4 111.1 119.5 350REOZJB 60 Hz Sound Pressure Levels, dB(A) Load Distance, Enclosure Measurement Clock Position Octave Band Center Frequency (Hz) Overall Level 63 125 250 500 1000 2000 4000 8000 No Load 7 (23) Level 2 Sound 3:00 567 608 673 644 65.4 59 51.4 41.9 71.5 1:30 59 593 68.6 65 64 59 53 442 72.1 12:00-Engine 563 62.3 628 63.2 646 59 54.0 43.6 70.1 10:30 54.6 62.0 68.9 679 67.6 629 53.7 44.4 73.8 9:00 56.2 58.6 63.5 65.9 60.7 53.7 445 70.9 7:30 50.5 57.2 70.6 64.5 66.2 62.9 55.0 45.8 73.3 6:00-Alternator 53.6 60.7 72.7 63.5 61.3 53.6 459 347 73.7 4:30 544 600 70 641 68 60 521 40 73.3 8-pos. log avg. 55.1 604 69.2 65.2 65.5 60.6 52.8 43.6 72.5 Sound Pressure Levels, dB(A) Load Distance m (if) Enclosure Measurement Clock Position Octave Band Center Frequency (Hz) Overall Level 63 125 250 500 1000 2000 - 4000 8000 No Load 7 (23) Level 1 Sound 3:00 55.7 65.1 70.8 65.4 66.3 60.7 54.7 44.2 73.9 1:30 50.2 61.0 63.7 67.9 65.6 64.2 58.6 47.8 73.9 12:00-Engine 51.6 60.8 70.5 68.9 68.2 66.4 60.8 51.2 72.3 10:30 51.0 61.7 70.1 69.2 67.3 62.0 56.8 46.9 75.2 9:00 51.6 62.0 725 1 668 67.9 1 59.3 54.4 44.3 74.4 7:30 53.7 63.1 70.7 66.8 70.4 63.3 59.2 46.8 75.0 6:00-Alternator 55.1 63.5 71.5 70.5 70.7 61.0 58.4 48.5 75.1 4:30 52.5 62.4 67.2 69.4 69.0 61.1 57.9 45.0 76.2 8-pos. log avg. 53.1 62.7 70.2 68.4 68.5 62.8 58.1 47.4 74.6 Sound Pressure Levels, dB(A) Load Distance, Enclosure 3:00 1:30 10:30 9:00 7:30 4:30 8-pos. Clock Position No Load 7 (23) Weather Overall Levels 88.0 88.0 89.5 89.6 90.3 88.3 88.2 83.6 88.5 Sound Pressure Levels, dB(A) Load Distance, m (if) Open Unit, Isolated Exhaust Measurement Clock Position Octave Band Center Frequency (Hz) Overall Level 63 125 250 500 1000 2000 4000 8000 No Load 7 (23) 3:00 55.4 66.8 80.9 81.4 85.2 84.4 79.6 70.8 89.9- 1:30 50.7 66.0 86.3 85.9 84.3 83.2 77.6 71.1 89.9 12:00-Engine 57.2 68.7 87.2 80.3 869 83.3 77.6 71.5 91.4 10:30 575 68.8 87.5 81.0 870 852 80.4 73.0 91.5 9:00 569 703 84.4 1 80.3 84.4 1 84.4 78.8 71.0 92.2 7:30 55.8 68.4 85.6 78.1 84.2 83.9 77.8 69.5 90.2 6:00-Alternator 56.4 674 82.4 77.1 78.4 76.8 69.3 60.0 90.1 4:30 56.6 68.4 79.6 78.9 83.0 83.7 77.4 67.9 85.5 8-pos. log avg. 56.2 68.3 85.0 81.2 84.8 83.6 78.1 70.4 90.4 Sound Pressure Levels, dB(A) Load Distance m (if) Exhaust Octave Band Center Frequency (Hz) Overall Level 63 125 250 500 1000 1 2000 4000 8000 No Load 1 (3.3) Raw Exhaust (No Silencer) 80.2 87.3 95.1 95.3 95.3 97.2 92.7 84.2 102.6 V I V I I 'I I I j - 2 350REOZJB60Hz 12/13c TlB-114 kOHLEVOWER SYSTEMS I I I I 1 I I I I I Li KOHLER, Power Systems 35OREOZJB 60 HZ. DIESEL INDUSTRIAL GENERATOR SET EMISSION DATA SHEET Nameplate BHP @ 1800 RPM Ratio ENGINE INFORMATION John Deere, 6135HFG84 538 4-Cycle, 6 Cylinder, Inline Turbocharged, Charge Air-Cooled 16.0:1 Bore: 132mm (5.2 in.) Stroke: 165mm (6.5 in.) Displacement: 13.5 L (824 cu. in.) EPA Family: GJDXL13.5146 EPA Certificate: GJDXL13.5146-009 1/4 1/2 PERFORMANCE DATA: Standby I Standb Engine bkW @ Stated Load 100.25 200.50 Fuel Consumption (g/kWh) 249.38 239.40 Exhaust Gas Flow (m3/min Exhaust Temperature (°C) Table I 3/4 Standby Full Standb 300.75 401.00 226.10 211.97 67.60 547.00 EXHAUST EMISSION DATA: HC (Total Unburned Hydrocarbons) NOx (Oxides of Nitrogen as NO2) CO (Carbon Monoxide) PM (Particular Matter) Table 2 EPA CERTIFICATE DATA 0.18 3.6 1.5 0.12 I Values are in g/kWh unless otherwise noted TEST METHODS AND CONDITIONS The EPA Certificate Data in Table 2 is a weighted average value per ISO 8528 D2. Data and specifications subject to change without notice For further information, please contact Todd Loes at John Deere Power Systems, 319-292-6050 UNITED STATES ENVIRONMENTAL PROTECTION AGENCY OFFICE OF TRANSPORTATION 2016 MODEL YEAR AND AIR QUALITY CERTIFICATE OF CONFORMITY I ANN ARBOR, MICHIGAN 48105 14 PR0%FVV WITH THE CLEAN AIR ACT I Certificate Issued To: Deere & Company Effective Date: ,f Issue Date: (U.S. Manufacturer or Importer) 07/24/2015 ,/ ,1 / T..-2----- -a 07/24/2015 Certificate Number GJDXL13 5146 009 Expiration Date Byron J unker, Division Director Revision Date 12/31/2016 N/A ompliance Division Model Year: 2016 Mobile/Stationary Indicator: Stationary Manufacturer Type: Original Engine Manufacturer Emissions Power Category: 450<=kW<=560 Engine Family: GJDXL13.5 146 Fuel Type: Diesel After Treatment Devices: No After Treatment Devices Installed Non-after Treatment Devices: Electronic Control, Smoke Puff Limiter, Engine Design Modification, Non-standard Non-After Treatment Device Installed Pursuant to Section III and Section 213 of the Clean Air Act (42 U.S.C. sections 7411 and 7547) and 40 CFR Part 60, and subject to the terms and conditions prescribed in those provisions, this certificate of conformity is hereby issued with respect to the test engines which have been found to conform to applicable requirements and which represent the following engines by engine family, more fully described in the documentation required by 40 CFR Part 60 and produced in the stated model year. This certificate of conformity covers only those new compression-ignition engines whiclYconform iii j ii iiiiciiaI respects to the design specifications that applied to those engines described in the documentation required by 40 CFR Part 60 and which are produced during the model year stated oii ihi cti I icate of thesaid manufacturer, as defined in 40 CFR Part 60 It is a term of this certificate that the manufacturer shall consent to all inspections described in 40 CFR 1068 md authonz&l in a warrant or court order. Failure to comply with the requirements of such a warrant or court order may lead to revocation or suspension of this certificate foi reasons specified in 40 CFR Part 60 It is slso m term of this certificate that this certificate may be revoked or suspended or rendered void ab initto for other reasons specified in 40 CFR Part 60 This certificate does not cover engines sold offered for sale or introduced or delivered for introduction into commerce in the U.S. prior to the effective date of the certificate The actual engine power may lie outside the limits of the Emissions Power Category shown above. See the certificate application for details kOHLER.POWER SYSTEMS I I R [45.35] 900.0 - [35.43] I5:66r I I i (22:67] iT i 300. 0 [11.81] TYP - I TOR 122.8 [4.83) 34.9 ON [I .38] 0 I v I 1 L7 14 I 0 I I I 8X 022.2 [0.881 EQUALLY SPACED ON 0298.5 [11.8] B.C. I ci R 350 MODEL 60 HZ 4M4019, 4M4021, 5M4027, 4M4266, 5M4272 400 MODEL 60 HZ 4M4021, 5M4027, 5M4028, 4M4266, 5M4272 500 MODEL 60 HZ 5M4024, 5M4027, 5M4028, 5M4210, 5M4272 RECONN. & 600V ALTERNATORS JOHN DEERE 6135HF, TIER III REV DATE I ON COMPOSITE DINGS. SEE PART NO. FOR REVISION LEVEL BY UNLESS 01015115R SPECIFIES II DINERS IOU AR[ II NILLIIOTERS XI TOLERANCES All: 0. 2 025 00 O.0 * 1.0 U * 1.5 SuRFACE FINISH ANGLES ±V30 .1/ MAO KOHLER CO IW I IIIU I rrcu-t POWER SYSTEMS, KOHLER, WI 53014 U.S.A. THIS DRAWING IN DESIGN AND DETAIL IS KOHLER CO. PROPERTY AND MUST NOT BE USED EXCEPT IN CONNECTION WITH KOHLER CO. WORK. ALL RIGHTS OF DESIGN OR INVENTION ARE RESERVED. 10-22-12 NEW DRAWING (CT28128] KNN _________ _____________________________________________________ - - - - ________________ In MU,0IcO,_--IIILI _____ 450N FIT, 350500 REOL ACCESSOHY - ______ _____________________________________ - APPROVALS I DATE - - KNN11022 1 2 I of I - ______ _____________________________________ - cucno DJVIiO-22-I2 ¶CHIR 0 O9I00 ::::[!"D ADV-8527 ID - _____ __________________________________ - APP!R JDZ1 1022.I2 A - I ., I I 40 (1.6] 430 [16.9] o a 00 °Io iLJdL r ©. IIi-Ij ._IFjI] II Ii 0 o 0 p L 510 120. I] DEC 550 DEC 6000 DEC 3000 C-I r— CE) I( - IC 1 1 24 IA Cl 13 4 LU..)J 1 LO.UJ - 0 ia o 0 oII — m •J 1 ----, 0 D 0 c'J o A- Cr) - 510 [20.11 40 [1.61_I - 430 [16,9 0 o 0 p - IcJ c'.JcO A U." I=i I ES- -_- ------------- ----- 0 D 0 GO C-- Cr) C, 0 p p 5)0 [20.1] 6 X MR X I . 175 [6.9] 80 [ 3 . 2 1 T Y P REAR VIEW OF CONTROLLER (DEC 3000, DEC 550 & DEC 6000) 300-2250KW CONTROLLER DIMENSIONS IN [1 ARE ENGLISH EQUIVALENTS REV DATE ON COMPOSITE DM05, SEE PART NO, FOR REVISION LEVEL BY UNLESS OTHERWISE SPECIFIED - I DIMENSIONS ARE IN MILLIMETERS UI TOLERANCES ERA i . i ± ± SURFACE FINISH ANGLES * MAX. KOHLER co METRIC PRO-E POWER SYSTEMS, KOHLER, WI 53044 U.S.A. THIS DRAWING IN DESIGN AND DETAIL I S KOHLER CO. PROPERTY AND MUSS NOT BE USED EXCEPT IN CONNECTION WITH KOHLER CO. WORK. ALL RIGHTS OF DESIGN OR INVENTION ARE RESERVED - I -26- NEW DRAWING [90647-3) DJV A 2-22- 2 (0-2/3) 430 11 .61 WAS 445 [17.51 40 [1.61 - - ____ WAS 33 [1.31 10-5/61 430 [16.9] WAS 400 - [IS. 7] 40 11.61 WAS 55 (2.2) (CT072 12) _________ TOIRA SAUCE PROJECTION TITLE DIMENSION PRINT, CONTROLLER - APPROVALS I DATE - CRARR DJV -26-Il 0.16 °°° SOCUTI of I - oNUOREE DJVI (-26-)) ADV-7985 0 - APPROVED JDZj 1-26-I1 ES I 7 I cz I A —I 2 I 2 I I I i I L4 I '- I C 1 778. 0 X [70,0 X FIXED AIR I LOUVER (STAN (RIGHT & LEFT 1482 [58.3] pollowsystaffm LIII 0 423 [56.0] LITERS [GALLONS] MIN HOURS 530 [404] 12 HOURS 1771 [468] 12 HOURS 2930 [774] 24 HOURS 3384 [894] 24 HOURS 4394 [I 61] 36 HOURS 5046 [1333] 48/36 HOURS 5765 [1523] 48 HOURS 6674 117631 48 HOURS 1530 [404] I? HOURS STATE 1771 [468] 12 HOURS STATE 2930 [774] 24 HOURS STATE 3384 [894] 24 HOURS STATE 4394 [1161] 36 HOURS STATE 5046 [13331 48/36 HOURS STATE 5765 [1523] 48 HOURS STATE 6674 [1763] 48 HOURS STATE 0 TANK INFORMATION DIM A MM [INCH] DIM B MM [INCH] 406.4[I6.0] 4938.2 [194.41 457.2[18.0] 4938.2[194.4] 762.0[30.0] 4938.2[194.4] 838.2 [33.01 4938.2 [194,41 914 4 [6 0 5637.2 [221.9] 6272.2 [246.9] 6983.4 [274.9] 7847.0 [308.9] 381.0[I5.0] 5891.2 1231.91 431.8 [17.01 5891.2 1231.91 660.4 126.01 5891.2 1231.91 736.6 [29.01 5891.2 1231.91 914.4 E36.01 6069.0 [238.9] 6831 . 0 [268.9] 7669.2 1301.91 8710.6 [342.9] I 0 TANK WEIGHT KG [LBS] (NO FUEL) 1110 [2446] 1158 [2554] 1 40 1 [3089] 1484 [3271] 1789 [3945] 1982 [4370] 2228 [4911] 2524 [5565] 1281 [2825] 326 [2923] 1547 [3411] 630 [3594] 874 [4072] 2094 [4616] 2329 [5134] 2656 [5855] R NOTES: FOR PROPER ASSEMBLY METHOD OF HARDWARE USE G-585 AS A GUIDELINE. 350-500 REOZJB I KG [LBS] STEEL WEATHER ENCLOSURE WEIGHT 916 [2020] I ALUM. WEATHER ENCLOSURE WEIGHT I I 535 [1180] STEEL SOUND L I ENCLOSURE WEIGHT 952 [21 001 I ALUM. SOUND L ENCLOSURE WEIGHT 575 [1260] REV DATE ON COMPOSITE SWUS, SEE PART NO, FOR REVISION LEVEL By UNLESS OTIIERRJSS SPECIFIED DIMENSIONS ARE IN MILLIMETERS 2) TOLERANCES ARE 0.25 * 1.0 V I.5, SURFACE FINFINISH THIS ± ANGLES ± 0 30 MAX, ' KOHLER Co METRIC PRO-E POWER SYSTEMS, ROHLER, WI 53044 U.S.A. DRAWING N DES IGN AND DETAIL IS WALER CO. PROPERTY AND MUST NOT BE USED EXCEPT IN ONNECTION WITH ROlLER CO. WORK. ALL RIGHTS OF DESIGN OR INVENTION ARE RESERVED. - 1 0-25- 12 NEW DRAWING [CT28128[ KNN A 0- 10- 13 SEE SHEET 7 [C T59 787 [ SVP B 06-09-14 (A-B) 333 1523 GAL TANKS: HOURS' AND GENSET INFO - UPDATED [CT83U4U[ NRI Al MR .2J1RR rITAX 350-500KW REOZJB - _____ __________________________________ - RARLA A L7j51 STEEL & ALUMINUM ENCL. ______________________________________________ APPROVALS DATE DIMENSION PRINT, 350-SOOREOZJB SND LVL 1 & TANK - 111 K N N 10-25-1 12-48 HR 2 - SL1/ WEATHER - - UXRFXRR PU D I 0 - 25- 12 o:o 5 UXA A 01CR) I AR 7 R))ROVRR A JD I 0 - 25- 12 ADV-8614 0 A 2 I 2 I I GENSETS 350- 400KW 500KW 350- 400KW 500KW 350- 400KW 350 / 500KW 400KW 500KW 350- 400KW 50 0KW 350- 400KW 500KW 350-400KW 350 / 500KW 40 0KW 50 0KW -7 0 I I7 I I I I I P 0 R S I U V W X Y _ H CONDUIT ENTRY 0 0 0 u i AREA-\- = = U 71 IJ II) CU (U '.0 CU) CxD Lr) OCA __/ - - I I -° / / o / 0 0 I d4 7. I] [28. 6] _____________________ I 181 [ 726 ~-O _ 25 [1.0] BOTTOM FLANGE TYP, o _______ - 0 0 - p -1 0 0 I I o1 11 8 - 0 - - _________________ 1. B BI E TANK W/OPENUNIT LITERS[GALLONS]MINHOURS GENSETS WEIGHTKG[LBS] A B P 0 R S T U V W X 7 2 530 [404] 12 HOURS STATE 350 -400KW 1281 [2825] 381 . 0 [15.0] 664.2 812.7 1531 [404 GAL.] 12 HOUR TANK SHOWN. 431.8 [26.15] [32.00] II FILL CAP ,2" LOCKABLE W/PIPERISER 1771 [468] 12 HOURS STATE 500KW 1326 [2923] [17.0] 5891 .2 10 PLUG, PIPE (I/2"NPTF) . [ - - 2930 [774] 24 HOURS STATE 350-400KW 547 [3411] 660 4 231.9] 772.6 9 PLUG, PIPE (2'NPT)[26.0] [30,42] _______ 8 736.6 772. SWITCH, FUELI N BAS I N T OP MTD, 2" 3384 [894] 24 HOURS STATE 500KW 1630 13594 [29.0] 83.1 1217.6 937.9 482.6 668.6 931.5 [30.42] 6 I 7 VENT, NORMAL 6069 0 [3.273 147.941 [36.93] [19.00] [26.32] [36.67] 950.4 6 GAUGE , FUEL LEVEL, DIRECT READ 4394 [1161] 36 HOURS STATE 350-400KW 1874 [4072] [238.9] 704.3 [37.4?] 5 RETURN, FUEL (1/2'NFl) 046 [1333] 48 HOURS STATE 350KW 2094 [4616] 6831.0 1 [27.73] 891.3 821.1 4 SUPPLY ,FUEL(1/2"NPT) 5 ______ 914.4 [268.9] [35.09] [32.33] 3 GAUGE, FUEL LEVEL ,W/SENDER 7669 . 89.3 9 4 ) 5765 [1523] 48/36 HOURS STATE 400/500KW 2329 [51 34] 1301 _9 2 ] [35 1 .09] 134. 868. 211 I31. 790. 2 PLUG ,PIPE(2"NPT I?] 8710.6 891.3 868.9 1084.3 747.5 I _______ CAP, EMERGENCY VENT Al 6674 117631 48 HOURS STATE 500KW 2656 [5855] [342.9] .1 1 [35.09] [34.21] [42.69] [29.43] - - ITEM DESCRIPT ION REV DATE ON COMPOSITE DWGS, SEE PART NO. FOR REVISION LEVEL BY UNLESS OTIIERW,SE SPECIF lED KOHLER Co I_IETRIC _PRO-E - DIMUNSIONS ARE IN AILLIMEIERS - 10-25-12 NEW KNN UI TOLERANCES ARE, - XXX ± 025 POWER SYSTEMS, IYOHLER, WI 53044 0 S. A. 10-10-13 SEE SHEET 3[CT5978fl SVP x.x ± .5 THIS DRAWING IN DESIGN AND DETAIL IS HOWLER CO. N ± 1.5 SURFACE FINISH PROPERTY AND MUST NOT BE USED EACEPT IN UNOLES ±0_30'u• CONNECT ION WITH K HLER CO WORK. ALL RIGHTS OF DESIGN OR INVENTION ARE RESERVED. H5X EC _ A5UR _- TITLE 12 - 48 HOUR - ______ _______________________________________ APPROVALS BATE DIMENSION PRINT, 350-500REOZJB TANKS DRIWI _______ _________________________________________ KNNI 10-25-12 SSALR 350-500kw STATE TANK UAAOARO DiV 0-25-12 AS J S .4VH5'0_. SHEET OPEN UNIT/SL1/WEATHER - ______ ___________________________________ - APPROVED __I DZIIO-25-I2 ADV-8528 a I 7 I a I if -I 2 I 0 1 1 r—A CCESSORY MODULE OPTIONAL PAC 1200 N L Y EATER OPTIONAL PAC 1200 N L Y OG I C I SCONNECT OPTIONAL) ERMINAL BLOCK ENGINE START) PADLOCK HASP (W/SECURITY OPTION & NEMA 3R ONLY) EATER OPTIONAL PAC 1200 N L Y EQU I PME G ROU SURGE PROTECT I (OPTION MPAC 12 ON L SECTION B-B SECTION A-A NOTE: ALLOW FOR MINIMUM DOOR SWING CLEARANCE OF 864 (34.0) IN FRONT OF THE CABINET. I I I SEISMIC MOUNTING NOTE FOR SEISMIC CERTIFIED UNITS, MOUNT WITH THE FOLLOWING HARDWARE: WALL MOUNTED (STEEL) 0 9. 53 [.375] Dia. SAE GRADE I/ ASTM A307 BOLTS. WALL MOUNTED (CONCRETE) 09.53 [.375] Dia. HILTI KWIK BOLT TZ-CS WITH MIN. EMBEDMENT 50.8 (2.00]; EDGE DISTANCE OF 101.6 [4.00] ON A 101.6 [4.00] THICK 4000 PSI CONDRETE WALL. HARDWARE TO COMPLY WITH SPECIFICATIONS C ON ADV-7456. IC (OPTIONAL ON NEMA I) (REQUIRED ON NEMA 3R) I NOTES: DIMENSIONS IN [ ] ARE INCHES. FINISH - ANSI 49 GRAY. REFER TO OPERATORS MANUAL PRIOR TO INSTALLATION AND OPERATION OF SWITCH. FOR SEISMIC CERTIFIED UNITS, REFER TO ADV-7456 AND INSTALLATION INSTRUCTIONS. V I 1 '-I I -I 8TWI8.233I I STYLE I MEC JJ5M TRj4SlflON FM vAC LOGIC I VOLTS I POLES I NEUTRAL I ENCLOSURE I AJiPS I CO(UiEC11ON I I ''° eiwl 8-23-1 I 3 I . I KSS I SPECIFIC STANDARD I 750, 1200 1208-4801 34 ISOLID.SWI I ,3R 800, 000l STANDARD I I I I"°° UTLI8-23-I3I ADV-85 Q I 1 a I rl f A I I 0 I (/) - 00 Q Q -0 -4 Q C) — C) C) —0 0 --i > C> - C) '1 0 - C) M 'i P1 > -I I- -< > -1 M 0 -C) > I'1 rn I I1 0 Do (- 0 - I'l I QQ) P1 0 — C) * - C) 0 C) (7. C) C) - 0 -I - >OD P1 Q -Q Q (O: -Q _C) 0 n Nr¼) - m C> to rri _Q CJ.b0 - -I 0 ,P OD cn 0 rS,rs) c cn 2E -C) -u EMMMM ¼) l III I III II! I - - 0.0 - I _,., r=• CI) I — — (-ri 0 (D N) r'l - -' - -1 - co Q (0 > (0 (71 CD C) Q 23 (.9] -. ,-, co ro > P1 > > > C) Q::u C -v m (1) —Irn = P1 > -I- C)>(n - >0 C) 7 7 I- - 10 IEI]I O R 0 0111 0 ME 0 0 A.-.1 III - — - - — .'. 0P1 0 r>urn0 >r I- 0 I- (J -u P1 0 P1 I- - 1 0 P1 P1 0 P1 m > C) P1 - 0 C) r >- 0 -I l P1 -4 -10 0 - > C) 0>> > I. 0 ri n kOHLEVOWER SYSTEMS I I I I I I 1 Li [I I I I I I I I GRN-905---J P4-B1 (CAN LOW) L-90 P4-A1 (CAN HIGH) WHT-020 P4-K2 (CAN SHIELD) P1B--32 QCON2 WHIT (< WHT P18-34 cc YEL - _YEL-904 904 ICAN H (+) RESISTOR J1939 120 OHM P1B-33 905 I COMMUNICATION GRN -<( GRN_905_4_..fP22_3 CAN L 70 II NAL I I PHH_ N171 .1 _J I FLA L_J -P4A J P2-4 P28_E L WNT cd J cli T P28 T P28-D _-_IGRN____________ - N —>-- N PUG - - PMG P6-1 P6-2 :ov-nl P6-3 MARATHON EXCITATION -.J P6-4 INTERFACE SIR P6-S .39 F2 I RECTIFIER STATOR EXCrTER___CL PUG MODULE E STATOR r--7I STAT PUG ROTOR FOR GENERATOR = PUG I CONNECTIONS SEE ADV-5875 THREE PHASE PUG CAPACITOR To.I ã.11 IlhiR I I j, LI_12I2R13I3R a. 0-1 _LI_ L1 LTC 4 CT1 . N N Q. L2 TO 0 0 1.3 m LO NOTE: 4 LEAD IF - CURRENT TRANSFORMER GENERATOR ONLY1 DOT OR H1 TOWARD VO V7 V8 V9 GENERATOR. "H I PT2 1.0 ro I I L11 I I oW3IO L2jLOAO I PT1 L3 iii H III L -------I DECISION MAKER 550 CONTROLLER 350-500 KW JOHN DEERE TIER III W/ ECM W/ SPLIT ACTIVATOR, 10130 & 600V I 1 9 In ECU - ENGINE CONTROL MODULE ESS - EMERGENCY STOP SWITCH F(#) - FUSE FIJI - FUEL LEAK ALARM INSUL(#) - INSUUNI< Ku 1 - ECM CONTROL RELAY K20 - STARTER RELAY LCT - LOW COOLANT TEMPERATURE SWITCH P(#) - PLUG PUG - PERMANENT MAGNET GENERATOR PL(#) - PANEL LAMP QCON(#) - QUICK CONNECT TERMINAL SLB - STATIONARY LED BOARD SM - STARTER MOTOR SS - STARTER SOLENOID STAT - STATOR SW(#) - SWITCH 181 - INTERCONNECTION BOARD TERMINAL BLOCK 182 - A/D TERMINAL BLOCK 183 - OUTPUT TERMINAL BLOCK 184 - DIGITAL INPUT TERMINAL BLOCK 185 - CONTROLLER A.C. FUSE BLOCK ILl 1810 - ACCESSORY TERMINAL BLOCK 1812 - VSG TERMINAL BLOCK - ENGINE BLOCK GROUND KONLERCO I, 0e *hl ICC .) ICAnCC AC W MCC± /T POWER SYSTEMS. kOIHfl. *1 53044 U.S.A. SWI WIHIIU. II WI MU WITM. U HIIS WI. PROPERTY AM.0 * 'An IC• ICT CT WI SC WISIT II O=WW WITH ICIWI = CC. ± .on 7 *u- Ml. CUT __WIIRDITWIlART RESwm lLCC ± I C DIAGRAM, SCHEMATIC APPPROVALS E 350-500 KW JO CRS 11Il-1C IIClL_CU_ DFS Ill-il-ic 1-2 CRS Iii-ii-io I ADV7999 I D —GLO--' P10-121 A.C. —GL1-- P10-6 IVOLTAGE -GL2- P10-9 - GL3- P10_15J SENSE (P10-7 P10-13 CURRENT •1 P10-4 SENSE P10-14 10-11 P10-14 I3R <C P10-13 I'D P10-12 P10-11 12 <C P1D-10 hR I P1D-9 Ii I _____ P26-1 Iij I_ _ ___ _ TBio P26-2 11 P26-3 I- 12 TB5 ~CT BURDEN _________ RESISTOR BOARD P26-4 I2R BOA - LEGEND BATTERY CHARGING ALTERNATOR P26-5 13 CT(*) - CURRENT TRANSFORMER P26-6 I31, I 0(h) - DIODE VON DRAWING ECM TB12 RED ORG (ISOCH. GOVERNOR) P4-H4 pipzil 1 Isoc. GOV P2-6 15 .70,11. YEL 916 916- P4-Cl (WARNING LAMP) (+5V) P4-02 H_911!1Q(_911 911_ P1B 12 (SENSOR RETURN) P4-A4 .-915 --<(----915 R 915 EStSR 510 OHM P18-13 (SECONDARY ANALOG THROTTLE) P4-03 -814 -<K----- 814 RESISTOR - 4.7K OHM P2_T Li P4-L1 (FUSED BAT. POWER) P4-B4 -947 --<K----947 5 814 SW1 ______ P18 16 P2-S L4_______ P4-L4 (FUSED BAT. POWER) P4-G3 -714 714 70)2 -_J - Ml P4-Ml (FUSED BAT. POWER) 1j_P4-<K - P4 M4 I P4-M4 (FUSED BAT. POWER) 70G -. P4-B2 (SWITCHED POWER TO ECU) NL2-' (GND) P4 L2 flL I (GND) P4-L3 I I I L__NM2_.. (GND) P4-M2 * REMOVE RESISTORS IF PARALLEUNG P11 15 AMP EP111-A 1-7OK -r'---PF -B N30 -P1 20 AMP P2— U 12VDC BATTERY 12V0C BATTERY —.IIII •1111— P2-7 IIJ CONNECTION CHART TERMINAL POSITION SIGNAL DESCRIPTION CONNECTED DROOP SELECT 1 IS0CHRONOUS _NOTCONNECTED _DROOP ANALOG THROTTLE CONTROL _21.... +5 VOC REF 3* SIGNAL (+2.5 VDC NORM) 4* SENSOR RETURN IDLE MODE CONSULT FACTORY ---- P3 P18-4k II TB12 P3 P23 P1B-9 P7 —fl---145 -<( 14S-( -iON— _______________________________________________________________________________________ INTERCONNECTION BOARD P18-31 P8 P1-21 D.C. VOLT. SENSE BATTERY P1B-23 14P- P1-8 TO (FUSE 3) VOL.TAGF P1-3 -70---<( 70__. (FUSE 33 N13 D.C. VOLT. SENSE P1-22 C QCON4 GND P1-5 _________ _14N P1 -<---14P2- P1-12 TO : (FUSE 1? P23 frUSE 2) 1812 BATTERY VOLTAGF P1i -71--1 -N3 70H- '1-7 SWITCHED POWER (FUSE 33 TB2 P10-2 F1_ L7A 630 8B j9____ P18-8 22 N17 W4 P1B-1 64 P1B-7 N18 PL1 183 PANEL 1l -106 LAMP OUT LI 103 196 , GND []- -N B 184 P1B-19 LCT DIG. IN LIF -35A--)*--35A..,.O---N9- P6 (CLS P1B-22 P1-10 -31A--)>-31A4P6-...AJ 183 P10-24 - —E12 —)- P1D3 -N20 184 P10-2 Eli- -EOV P1D_21)> PWM1+ P1-16 -3B P1D-22 PWM1 P1-20 -58 'II U I I I P8 P6 STATUS P7 I SWITCH MEMBRANE DISPLAY ± - APPRL3 I DAM DECISION MAKER 550 CONTROLLER 500 KW JOHN DEERE TIER III W/ ECM WI SPLIT ACTIVATOR, 10, 30 & 600V cRs A HEMATIC ADV- I I ID I I I I I C I I I lB I I I I I I I TB1 INPUT CONNECTIONS TB1-1 REMOTE START (3 TB1-2 REMOTE START (4 TB1-3 EMERGENCY STOP GROUND (1) TB1-4 EMERGENCY STOP (1A) TB2 ANALOG INPUT CONNECTIONS T132-1 ANALOG CH1 TB2-2 ANALOG CH1(+) T132-3 ANALOG CH2 TB2-4 ANALOG CH2(+) TB2-5 ANALOG CH3 T82-6 ANALOG CH3(+) TB2-7 ANALOG CH4 TB2-8 ANALOG CH4(+) TB2-9 ANALOG CH5 T132-10 ANALOG CH5(+) T132-11 ANALOG CH6 T132-12 ANALOG CH6(+) TB2-13 ANALOG CH7 T132-14 ANALOG CH7(+) TB2-15 N/C T132-16 ANALOG CH1(—) T132-17 ANALOG CH1 SHIELD GROUND T132-18 ANALOG CH2(—) T132-19 ANALOG CH2 SHIELD GROUND T132-20 ANALOG CH3(—) T132-21 ANALOG CH3 SHIELD GROUND TB2-22 ANALOG CH4(—) T132-23 ANALOG CH4 SHIELD GROUND T132-24 ANALOG CH5(—) TB2-25 ANALOG CH5 SHIELD GROUND TB2-26 ANALOG CH6(—) TB2-27 ANALOG CH6 SHIELD GROUND TB2-28 ANALOG CH7(—) TB2-29 ANALOG CH7 SHIELD GROUND TB2-30 N/C T84 DIGITAL INPUT CONNECTIONS T134-1 DIGITAL INPUT 1 TB4-2 DIGITAL INPUT 2 TB4-3 DIGITAL INPUT 3 TB4-4 DIGITAL INPUT 4 TB4-5 DIGITAL INPUT 5 TB4-6 DIGITAL INPUT 6 TB4-7 DIGITAL INPUT 7 TB4-8 DIGITAL INPUT 8 TB4-9 DIGITAL INPUT 9 TB4-10 DIGITAL INPUT 10 TB4-11 DIGITAL INPUT 11 T134-12 DIGITAL INPUT 12 T134-13 DIGITAL INPUT 13 TB4-14 DIGITAL INPUT 14 TB4-15 DIGITAL INPUT 15 T134-16 DIGITAL INPUT 16 TB4-17 DIGITAL INPUT 17 TB4-18 DIGITAL INPUT 18 TB4-19 DIGITAL INPUT 19 TB4-20 DIGITAL INPUT 20 T64-21 DIGITAL INPUT 21 TB4-22 COMMON DIGITAL INPUT RETURN TB4-23 COMMON DIGITAL INPUT RETURN TB4-24 COMMON DIGITAL INPUT RETURN TB4-25 COMMON DIGITAL INPUT RETURN TB4-26 COMMON DIGITAL INPUT RETURN TB4-27 COMMON DIGITAL INPUT RETURN TB4-28 COMMON DIGITAL INPUT RETURN TB4-29 COMMON DIGITAL INPUT RETURN TB4-30 COMMON DIGITAL INPUT RETURN TB4-31 COMMON DIGITAL INPUT RETURN TB4-32 COMMON DIGITAL INPUT RETURN TB4-33 COMMON DIGITAL INPUT RETURN TB4-34 COMMON DIGITAL INPUT RETURN TB4-35 COMMON DIGITAL INPUT RETURN TB4-36 COMMON DIGITAL INPUT RETURN TB4-37 COMMON DIGITAL INPUT RETURN TB4-38 COMMON DIGITAL INPUT RETURN TB4-39 COMMON DIGITAL INPUT RETURN TB4-40 COMMON DIGITAL INPUT RETURN TB4-41 COMMON DIGITAL INPUT RETURN T134-42 COMMON DIGITAL INPUT RETURN R TB3 OUTPUT CONNECTIONS TB3-1 +12 VDC OEM USE ONLY TB3-2 +12 VDC OEM USE ONLY T133-3 +12 VDC OEM USE ONLY T133-4 FUSED BATTERY + 42A 5 AMP TB3-5 FUSED BATTERY~+~ 42A 5 AMP TB3-6 FUSED BATTERY+ 42A 5 AMP TB3-7 GROUND TB3-8 GROUND TB3-9 GROUND TB3-10 GROUND TB3-11 GROUND TB3-12 PANEL LAMP OUTPUT P1 ENGINE CONNECTIONS P1—i ENGINE CRANK (71) P1-2 SHIELD 1 GROUND P1-3 ENGINE RUN (70) P1-4 ENGINE CRANK (71) P1-5 ENGINE BLOCK GROUND (1 4N) P1-6 SHIELD 2 GROUND P1-7 ENGINE RUN (70) P1-8 BATTERY(+) (14P) P1-9 SHIELD GROUND P1-10 LOW COOLANT LEVEL PTC (31A) P1-11 N/C P1-12 BA1TERY(+) (1 4P) P1-13 MAGNETIC PICKUP INPUT 1 P1-14 N/C P1-15 N/C P1-16 PWM1(+) P1-17 MAGNETIC PICKUP INPUT 2 P1-18 N/C P1-19 N/C P1-20 PWM1 P1-21 BATrERY(+) SENSE (P P1-22 BATIERY(—) SENSE (N P1-23 PWM2 P1-24 PWM2(+) P23 OUTPUT CONNECTIONS P23-1 DIGITAL OUTPUT 29 P23-2 DIGITAL OUTPUT 28 P23-3 DIGITAL OUTPUT 30 P23-4 DIGITAL OUTPUT 31 P23-5 GROUND P23-6 DIGITAL OUTPUT 21 P23-7 DIGITAL OUTPUT 24 P23-8 DIGITAL OUTPUT 22 P23-9 FUSED BATTERY(+) (42A) (5 AMP) P23-10 DIGITAL OUTPUT 23 P23-11 DIGITAL OUTPUT 25 P23-12 DIGITAL OUTPUT 26 P23-13 DIGITAL OUTPUT 4 P23-14 DIGITAL OUTPUT 14 P23-15 DIGITAL OUTPUT 27 P23-16 DIGITAL OUTPUT 15 P23-17 DIGITAL OUTPUT 5 P23-18 N/C P23-19 DIGITAL OUTPUT 20 P23-20 DIGITAL OUTPUT 18 P23-21 DIGITAL OUTPUT 3 P23-22 DIGITAL OUTPUT 16 P23-23 DIGITAL OUTPUT 8 P23-24 DIGITAL OUTPUT 7 P23-25 DIGITAL OUPTUT 1 P23-26 N/C P23-27 DIGITAL OUTPUT 9 P23-28 DIGITAL OUTPUT 17 P23-29 DIGITAL OUTPUT 6 P23-30 N/C P23-31 DIGITAL OUTPUT 11 P23-32 DIGITAL OUTPUT 19 P23-33 DIGITAL OUTPUT 12 P23-34 DIGITAL OUTPUT 10 P23-35 DIGITAL OUTPUT 2 P23-36 DIGITAL OUTPUT 13 P13 MODEM POWER CONNECTIONS P13-1 GROUND P13-2 +5 VD P18 R5232 CONNECTIONS P18—i CD P18-2 RX P18-3 TX P18-4 DTR P18-5 GROUND P18-6 DSR P18-7 RIS P18-8 CTS P18-9 RI P19 FACTORY TEST PORT P19—i GND P19-2 + P19-3 - P19-4 GND P1 9—S + P19-6 - P20 RS485 NON—ISOLATED CONNECTIONS P20-1 GND P20-2 + P20-3 - P21 R5485A ISOLATED CONNECTIONS P21 —1 GND P21-2 + P21-3 - P21-4 GND P21-5 + P21-6 - P22 J1939 CONNECTIONS P22—i GND P22-2 + P22-3 - 6 INTERCONNECT BOARD MAIN LOGIC BOARD 61 22 3 23 4 24 1 25 26 28 27 6 1A TB1 8 29 30 31 10 32 1 1 1 14 2 26 INTERCONNECTION 33 13 27 TB3 14 S6 15 10 25 6 12 16 924 5 11 37 1 7 1O 23i 39 18 22 4019 6 21 {r!i 41 20 4 119 1 P23 33 T134 TB2 24 P1 1 p3 7 I58 3BI14P14PI I I I I L P5 P2 ___ II °l° I •I •I •I • 2 1 5 NI. 31A 4 36 PBLKRED Si 14N71 P4 3 9 21 1 13 15 i12Ri11RGL3I iio 1 13 1 11 IGL0I IGND 13R1 IGL2 P21 12 GL1 + P22 - GND GNDE1 + + 3 MAIN LOGIC P19 GND P20 P11 - P18U 7 9 D C B P12 I I 2 3 P151 P1 P13 P14 1 I 3 P16 IIIIIIIIIIIIII I I I I I CONNECTION CHART TERMINAL POSITION SIGNAL DESCRIPTION CONNECTED NOT CONNECTED DROOP SELECT 1 SOCHRONOUS DROOP A144L00 THROTTLE CONTROL 2 +5 VDC REF 3 SIGNAL (+2.5 VDC NORM) 4* SENSOR RETURN IDLE MODE -p-- CONSULT FACTORY REMOVE RESISTORS IF PARALLELING -- I El 7 I 6 I 5 1& 4 I 3 I Z I V DAlE REVlON CONTROLLER COMPARTMENT - TOP COMPARTMENT (CUSTOMER CONNECTIONS) I - 9-13-I0NEW DRAW9IG (90285-4] -1 B IA 9 8B 7A R1 JRESISTOR RESISTOR 510 OHM I RESISTOR 4.7K OHM L MAIN LOGIC PlO GND Va P1B-34 PIN #1 N/C PlO CONNECTION S P15 CONNECTION P2 - + 1USI - RESISTOR 2 N/C P22 120 OHM 3 N/C . 4 12 (Plc-11) PIN #1 1 2 2 (P3-i) (P3-2) OM Gt?[ - PiB33 5 N/C . 3 3 (P3-3) + 6 GLI (TB5-v7) 4 4 (P3-4) P19 ;D P20 7 OR (Pic-14) 5 5 (P3-5) + 8N/c. 6N/c. 9 01.2 (195-Va) 7 7 (P3-7) 10 3 PiC-i3) 8 N/C P18[ 11 Ii (Pic-9) 9 N/C 12 VO (Pic-4) 13 I2R (Pic-12) 14 hR (PlC-b) 171.1.1 QCON2 15 01.3 (TB5-V9) I I I P151 I I I 1 1 1 2 1 3 1 P16 P17 P14 I I I I I -'I P8 B MBNE P6 SWI1CH PGND STATUS P7 DISPLAY_['I-) z 116 0 6A (PLI) L-1068 (p)=202 3_l06 (T93-i2)- W6 —N1 (PLi)L (TB3_11)J '—N2 (PU) FRONT PANEL PL1 P12 o 0 0 z B z TB5 - GND I V7 G I I I o 0 0 — . . 0 I 1 INTERCONNECTION .-. I I ç 71 P1 CONNECTION 0 I I 2 -1 PIN #1 71 (P23-3) 13 N/C . I 24 - lÀ Ei 2 N/C . 3 70 (P18-23) 14 N/c 15 N/C . TB3 I I Z 26 127 6 TB1 4 N/C . 16 38 (P1c-21) 12 lij ° H 514N(Wl) 17 N/C I30 i 291 6 N/C . 18 N/C . I I igi I3l 3 28I 7 70H (1812-70) 19 N/C . I I I z 1321 1 i7 B 141' (W2) 20 SB (P1c-22) I I L....J 133 1 34 0 25 9 N/C . 21 P8 (W2) 'LLr' 135 I 1 24 10 31A (P1B-22) 22 N13 (Wi) 136 137 1 23 11 N/C . 23 N/c . 133 1 22 I—., 12 141' (QCON4) 24 N/C . 139 1 P23 321401 2 4 21 17 2 16 24 Pi 4 182, p3 I . I5BI3BIl4P14P I1I47 I.I.I.I.170H70 P2 1 1 4 36 P5 1215 . IN1.I.l31Al. - 31. . IP8l.I.!.lI 7l p4 L 9 21 1 I I P3 CONNECTIONS PIN #1 1 (P15-1) 5 5 (P15-5) 2 2 (P15-2) 6 N/C 3 3 (P15-3) 7 7 (P15-7) 4 4 (P15-4) 8 N/C 9 N/C TB12 11 P12 P13 ESS C '5 (W2) H (P1-7) 'N (WI)- P1B-Il)- (P1B-1O) (P1B-16) QCON4 I4P2 (PI-12)-cJJ---Pl (W2) I P2,._ci=LrN H =4E I EJ I P23 CONNECTIONS PIN #1 P7 (w2) 2 N3 (WI) 3 71 (P1-1) 4 N/C 5 14S (P1B-9) &P18-19 J 1C-20—'1 PlC CONNECTIONS (P1B-1)---'1 PIN #1 Vi (TB5-W) 2V8 (TB5-V8) P I 3 V9 (T85-v9) 4 VO (P10-12) I 5N/c. 6 N/C 7 N/C 8 N/C 9 Il (P10-11) 10 hR (P10-14) 11 12 (P10-4) I 12 I2R (P10-13) 13 13 (P10-10) I 14 I3R (P10-7) 15 N/C 16 N/C 17 N/C 18 N/C 19 N/C 20 EOV (TB4-4) I 21 3B (P1-16) i 22 58 (P1-20) 23 N20 (783-7) 24 E12 (183-1) D 1C____________ tt 5011070 ZD I®MR J —$o I I 1 —TO PID SHEET 2 I3R 38 5B 2 1 TO PI SHEET P1B 64 63C (P1-S -31)- 4Ni (P1 B1 3 (P23_2 T N13 (P1-22 P1B CONNECTIONS PIN #1 64 (784-7) 18 N/C 'a 2 8 P1-21 Ij Vill 1 QCON4 P3 (P18-4) (P23-1 3 63C (W3) 19 3M (184-3)P7 N/C (1812-P -4 N/C 20 (P1-8) P3 (W2) 21 N/C _.4 (Ri W3 J 5 N/C . 22 3iA (P1-10) 6 N/C 23 70 (P1-3) L_7A (TB2---63C (P1 B-2) 9 (152-9 7 N18 (154-28) 24 N/C 8 N17 (182-22) 25 N/C 9 14S (P23-5) 26 N/C 10 947 (TB12-5) 27 N/C ii 937 (1912-1) 28 N/C 12 915 (1912-3) 29 N/C 13 814 (1512-4) 30 N/C 14 N/C . 31 14N1 (WI) 15 911 (1512-2) 32 WHI (QcON2) B 16 714 (1912-6) 33 GRN (P22-(-)) 17 N/C . 34 Va (P22-(+)) LEGEND BCA - BATTERY CHARGING ALTERNATOR CLS - COOLANT LEVEL SENDER CT) - CURRENT TRANSFORMER D( - DIODE EBG - ENGINE BLOCK GROUND ECM - ENGINE CONTROL MODULE ESS - EMERGENCY STOP SWITCH GND - CONTROLLER BOX GROUND lB - INTERFACE BOARD K2O - STARTER RELAY - LCT - LOW COOLANT TEMPERATURE SWITCH OPS - OIL PRESSURE SENSOR P(#) - CONNECTOR PGND - CONTROLLER PANEL GROUND PL(#) - PANEL LAMP QCON(#) - QUICK CONNECT SM - STARTER MOTOR SS - STARTER SOLENOID STAT - STATOR SW(#) - SWITCH TB1 - INTERCONNECTION BOARD TERMINAL BLOCK TB2 - A/D TERMINAL BLOCK T83 - OUTPUT TERMINAL BLOCK TB4 - DIGITAL INPUT TERMINAL BLOCK A FOR SCHEMATIC SEE ADV-7999 TB5 - CONTROLLER A.C. FUSE BLOCK TB1O - ACCESSORY TERMINAL BLOCK T812 - VSG TERMINAL BLOCK - AuInn TSIa_n An KOHLERCQ __ .mO Aft POWER 51515)53. KONLER. 81 &%" U.S.A. 1153 TSAflR. 0 *81 (IET.*L IT tRW ER. FW= *81 A ' 7 SIR! 81! SI 1309 can II COSECI5)I SITS 55)53153. mm ML MMMM OF I ER 11*5)115)1 *53 DIAGRAM WIRING DECISION—MAKER 550 CONTROLLER APPROVALS ORS DATE 9-13-170 350-500 JD TIER III 500 KW JOHN DEERE TIER III W/ECM 015 '/ / / I 1-2 W/SPLIT ACTIVATOR, 10, 30 & 600V cs j913_IC To 1 GM77988 I D 2 1 1 ENGINE - FUEL TANK (OPT) Y DATE V1SN BY - 9-13-10 NEW DRARNG [90285-4) CR5 QC0 15 JUNCTION BOX - N17 (P1-8) .—i— - N2 CON 16 —63C (P1-2)---I--9----f1J-_63C I I W14 FUEL LEVEL SENDER I J:c.7oJ1 (DIAG)— - N18 (P1-7) - f 99N71 - IN (OPTIONAL) P2 P2A 70J (P7) 7OJ2 (SW1 -3) Wi 5 IP4 D pi —64 (P11) __9C0N18 64 (P2A-5)-zI D FUEL LEAK ALARM P4 (DN IN P4 gel (OO) P28 10 63C 64 GR 9 145 P28 CONNECTION N17NI18 P3 14 S ________ ________ - - TOOF 7141911 P CONNECTION S PIN #A N (P2A-4) B P4A (W15) P N -7 . 814915 9947 ______ ________ - - - - P2 CONNECTIONS _________ PIN #1 YEL YELLOW (P28-c) C YEL YELLOW (P2A-1) DIAG SWITCH - 31 14N1 70 31A 35A 2 GRIN (P20-B) ______ PIN #1 YEL YELLOW (W8) 2 GRN GREEN (W7) 3 WHT WHITE (W9) GRN GREEN (P28-D) D GRN GREEN (P2A-2) 3 WI-if WHITE (P28-E) E • WHT WHITE (P2A-3) I 4 F N/C YELI H YELGRN ___________________________________ _GRN GRN (P2-2) N (w13) 5 4 (W12) N (P28-A) (W15) C N/C - 34 32 GRN (P1-33) GRN (P4 Bi) 6 916 (P4-Cl) 6 916 (DIAG) 7 70J (W14) H N/C d N/C L77' - - 7 70J (wlo) L P4 8 N/C (ECM POWER) 8 N/C 9 N/C 9 N/C________ YEL (P20-A) P1 PIN #1 64 CONNECTiONS (ocoN18) 18 N/C - YEL W8 YEL (P2-1) (P1-34) - - YEL (P4-Al) Wi2 , Li (P4-Li) Ml (P4-M1 - - /\ P5 CONNECTIONS 2 63C (000N16) 19 35A (W11) 20 N/C ______ P4 (P2-5) P2 (P5-8) - - L4 (P4-L4) PIN A P1 (SS) - __________ B P2 (W12) c 3 N/C 4 P3 5 N/C - (SS) 21 N/C 22 31A (P6-A) 23 70 (W1O) WHT (P20) WI-IT (P2-3) _________________________ W10 4-B2) M4 (P4-M4)---- k— N9 1—N1 (P6-B)' W13 p-NL2 (P4-L2)- NL3 (P4-L3) - C 6 N/C 7 N18 (000N17) 24 N/C WHT (P1-32) WHT (P4-K2) L '" f_7O P1_23 C701(F2_7)f -1ON (EBG): N (P2-4) -- NM2 (P4-M2)--- r- I 8 N17 (QcON15) 25 N/C 9 14S (SS) 26 N/C 10 947 (P4-B4) 27 N/C 11 937 12 915 13 814 (P4-H4) (P4-A4) (P4-c3) 28 N/C 29 N/C 30 N/C 31 14N1 (EBG) 14N1 (P1-3l)-- ('$IilI-1ON (W13)— '1 'l_35A Wil P6 (pl_lg)_E cj35Atl) P20 1 > 0 0 0 0000000 14 N/C N3O (P11-6)------ P11 ______ ______ 15 911 16 714 17 N/C (P4-G2) (P4-G3) 32 WHT (W9) 33 GRN (Wi) 34 YEL (W8) EBG IA a P6 CONNECTIONS ______ ________________ 19 Ell CONNECTIONS PIN A 31A (P1-22) u 0 ,•, Z L)s000g)ooe€)€) _________ 1 ooeoaodooO ________ ______ PF B Ni (W13) PIN #A PF (Fl) P20 CONNECTIONS 3 _____ tvD7 P1D JUNCTION BOX B N30 (EBG)V8 Vg =PIN#AYELYELLOW(W8)0000€oo@: J c 70K (W1O) l 0 1J B GRN GREEN (W7) P4 CONNEC11ONS Fpa (I, Fl LCTQ1O1O PIN #Ai YEL YELLOW (W8) Cl N/C 11 11R 12 12R PF I 15 AMP _____ (P11-A)-sf'-P9 _________________ p2 N/C - G2 911 (P1-15) A3 N/C - G3 714 (P1-16) 11-i -) B _____ __ ________ ___ SS ____ A4 915 (P1-12) G4 N/C - 61 CRN GREEN (Wi) Hi N/c - 82 70G (wlO) H2 N/C - B Ov 20U0 PMG PMG B3 N/C - H3 N/C - bt2b B4 947 (p1-10) H4 937 (P1-11) Cl 916 (P2-6) di N/C P6 ED IN OE 2 C2 N/C J2 N/C C3 814 (P1-13) J3 N/C - P1D CONNECTION PIN #1 Vi (P2D-1) m_ 319 PMG PMG C4 N/C J4 N/C - ______________________________ Dl N/C - Ki N/C 02 N/C K2 WI-if WHITE (w9) - 2 V8 (P2D-2) 3 V9 (P20-3) MARATHON F+ CT BURDEN RESISTOR BOARD D3 N/C - K3 N/C - 4 VO (P2D-4) EXCITATION 2 L2S!_____ I D4 N/C K4 N/C El N/C - Li LI (W5) - 5 N/C - P6 CONNECTION INTERFACE F- ______ _______ __ _____ ______ ___ E2 N/C - 12 NL2 (W4) 6 N/C PIN #1 E12 _________________________ (P10-24) CONNECTiONS 70 70 7N TB 10 I E3 N/C - L3 NL3 (W4) 7 N/C 8 N/C - 2 N20 3 EOV (P1D-23) (P10-20) ___________________ _________________ ________ I I PIN #1 V7 (P1D-1) _____ _______ ________ I3R 13_r ______ i E4 N/C - L4 L4 (W5) Fl N/C - Ml Ml (W5) 9 Il (P26-1 ) 4 3B (P10-21) F2 Fl 2 V8 (P1D-2) 6 5 ri F2 N/C - M2 NM2 (W4) 10 11R (P26-2) 5 5B (P1D-22) 3 v9 (PiD-3) F3 N/C - M3 N/C 11 12 (P26-3) 6 N/C MA 4 VO (P1 D-4) TB1 1 ______________________ F4 N/C - M4 M4 (W5) 12 I2R (P26-4) 13 13 (P26-5) TO P2E (4 LEAD & 6 LEAD GENERATOR ONLY) 45678 1701 7N I I1R 12 I12RI 3 1311 I 14 I3R (P26-6) 15 N/C - 1. I I I ' STAT 10 LEAD I I I I I A 16 N/C - V VS VS VS EXCITER PMG N r) ROTOR AC ROTOR ROTO N A 17 N/C X2 I IX1 X2 XI X2 I \ 18 N/C - 19 N/C 20 EOV (P6-3) HI H2 HiH2 Hl H2 ____ ____ PT3 RECTIFIER STATOR MODULE LE I L_______ FOR GENERATOR CONNEC11ONS SEE: ADV-5875 THREE PHASE KOHLERCQ baa *81 21 3B (P6-4) I ± AD *111118* bfl P0101 SISIDS. K0H101 II 53044 U.S.A. 111$ t8AII II MO 011*1. 18 0185 P8501Y *118 ± 22 56 (P6-5) _________ \ r co 3' m3c in 3: 18 lIST 1181 18 180 T II 808501 THIN 01101 S A MO 7 lI. UL 0111) BY 1111101101 AN 23 N20 (P6-2) 24 E12 (P6-1) PMG PMG TRANSFORMER I E) ED' DECISION-MAKER 550 CONTROLLER AFPNOVALS DIAGRAM, WIRING JD TIER III TO DOT OR H1 TOWARD GENERATOR. CTI CT2 cr 350-500 KW JOHN DEERE TIER III W/ ECM __9_13-10 ___350-500 9_13_I0 // / Imm 2-2 LOAD CAPACITOR W/ SPLIT ACTIVATOR, 10. 30 & 600V CRS 9-13-10 GM77988 I D 8 I 7 I 6 I 5 4 I 3 I 2 I I I LI I I I fl H I I I 7 Li Li I I I I I I I — — — — — — — — — — — — — — — — — — — I C, MIA I I I I I I I I I I I I I I I I I I I I I I I I I I I I I M513,5522— I i5 i5 I I -.0 -.1 Q a, . c c.i I Oz C5C5C5C5 Z Z Z Z 0,0 C) C) C) C) C) XPIXPI 00000 bb 0D Z Z Z Z Z 222 121 2121 021 0 P10 P1 Z0Z0 II if CY Ho C) 0<' I- onc z-Ix Z G) M II000— —: fII ODD' 8 1FII D.il.OU ! I x C C Y -_r — .P1 M Z CA Jig l5un agirnm h In F rr U) c: 4 - w,.Inn,rnI lBS TB9 unummmomm noommommm numommmmm UDDDDDDD CUSTOMER CONNECTION P25 BOARD TB1 ENGINE START TB4 & E—STOP DIGITAL INPUT CONNECTIONS CONNECTIONS i INTERCONNECTION F; CONTROLLER BOARD 10 2b TB2 9 24 ANALOG INPUT 23 6 22 CONNECTIONS 21 20 4 19 3 18 2 17 P1 11 16 ENGINE HARNESS P3 CONNECTIONS DC INPUT 24 I14I CONNECTIONS I I 1 7 .I.I.1 I 144'I.I '1'4'7' I.i.i.1.I. 12151.1 L31. II 1.1.1.1.1.1 9 21 TO ENGINE HARNESS QOON1 PRIME 14P SWITCH 10—i 4P—--l4P— QON2 TB3 6 12 OUTPUT 5 11 CONNECTIONS 10 P23 TI I OUTPUT CONNECTIONS 33 UUODDDD nummumum UUWDDDD UDDDWDD I I RELAY CONTACTS LINE CIRCUIT BRE4J<ERI 181 (OPTIONAL) I[II SHUNT TRIP COIL I[4j5jejJ ________ (70)13rrERY e cjj VOLTAGE PRESENT WIfr 7N ONLY WHEN GENERATOR IS 1riI 2 I 3i II OPERATING II lIilI II 1 RUN 4F RELAY (OPTIONAL) Lt.i FUSE RD Br 10 AMP TB10/121t I DCB3 fi (SHUNT TRIP 144' i L) 7) 7N FRI1I (OFflON[ WIRING C NC NO CIRCULATING 1B1 PUMP BLOCK HEATER ANALOGINPUT TB2-1 ACHI CTS SIGNAL (NON-ECU) - TB2-2 182-3 ACHI CTS SUPPLY (NON—ECU) OPS SIGNAL 2 * TB2-4 TB2-5 ACH2 (NON—ECU) ACH2 OPS SUPPLY (NON—ECU) ACH3 182-6 ACH3 SUPPLY T82-7 ACH4 SIGNAL * 182-8 ACH4 SUPPLY 182-9 ACHS SIGNAL 182-10 ACH5 SUPPLY T82-11 ACHB SIGNAL TB2-12 ACH6 SUPPLY 182-13 ACH7 SIGNAL 182-14 ACH7 SUPPLY 182-15 N/C 192-18 AGHI CTS RETURN (NON—ECU) 182-17 ACHT SHIELD GND (NON—ECU) 182-18 søCH2 RETURN (NON—ECU) Emu 192-19 ACH2 HIELD GND (NON—ECU) 182-20 ACH3 182-21 ACH3 SHIELD GND 182-22 AC144 RETURN 182-23 ACH4 SHIELD GND 182-24 ACHE, RETURN 182-25 ACHE, SHIELD GND 182-28 ACH8 RETURN 182-27 ACN6 SHIELD GND T82-28 ACH7 RETURN 182-29 ACH7 SHIELD GND 182-30 N/C NOTE: ACHI THRU ACH7 ARE CUSTOMER DEFINABLE WITH NON—ECU FACTORY DEFAULTS LISTED. SEE CONTROLLER OPERATION MANUAL TO CHANGE. TB8—RDOI SYSTEM READY 188—RD02 EMERGENCY STOP 186—RD03 DEFINED COMMON FAULT 186—RD04 DELAY ENGINE COCLDOWN 186—R005 LOW FUEL WARNING 186—R006 HIGH COOLANT TEMP WARNING 186—RD07 LOW COOLANT TEMP WARNING 187—RDO8 LOW COOLANT LEVEL 187—RDO9 OIL PRESSURE WARNING T87—RDOI0 NFPA-110 COMMON FAULT 187—RDO1 1 LOW BATTERY VOLTAGE 187—RDO12 BATTERY CHARGER FAULT DO1 187—RDOI3 MAINTENANCE REMINDER TB7—RDO14 OVER CURRENT WARNING TB7—RDOI5 DELAY ENGINE START TB7—RDOI8 STARTiNG AID 197—RD017 GROUND FAULT 188—RDO18 D'S SUPPLYING LOAD T88—RDOI9 ALTERNATOR PROTECTION SHUTDOWN T88—RD020 DERATE ACTIVE T88—RD021 KEY SWITCH LOCKED T88—RD022 GENERATOR RUNNING T88—RDO23 MASTER SWITCH NOT IN AUTO T89—RD024 COMMON WARNING 189—R0025 LOAD SHED COMMON 189—RDO26 PGEN MISSING NODE 189—RDO27 IN SYNCH 189—RD028 CB COMMON FAULT 189—RDO29 COMMON PROTECTiON RELAY OUTPUT 189—RDO3O CLOSE BREAKER 1B9—RDO31 BREAKER TRIP NOTE.- RDO-1 THRU RDO-31 ARE CUSTOMER DEFINABLE WITH FACTORY DEFAULTS LISTED. SEE CONTROLLER OPERATION MANUAL 10 CHANGE. -- NOTE TRANSFER SWITCH TERMINAL DESIGNATIONS '01 7N I MAY VARY FROM THOSE SHOWN HERE. VERIFY THE CORRECT DESIGNATIONS USING THE APPROPRIATE TRANSFER SWITCH WIRING DIAGRAM. 7N 7N (TERMINALS 3 AND 4: REMOTE ENGINE I I START SWITCH OR ENGINE START START ?— ] CONTACTS ON TRANSFER SWITCH) SWITCH I0t_... (CUSTOMER PROVIDED) I REMOTE LOCAL EMERGENCY EMERGENCY LOCAL STOP SWITCH STOP SWITCH EMERGENCY (OPTIONAL) (STANDARD)TBi STOP SWITCH OTE EMERGIIY STOP REM SWITCH CONNECTIONS DCB2 DCB1 (DRY CONTACT COMMON (DRY CONTACT FAILURE RELAY) SINGLE RELAY) (OPTIONAL) (OPTIONAL) CNCNO CNCNO —01ff Ki— —OUT Xl- 191 181 I I I I I LOW FUEL WARNING I)II 11T11 ECflON) I t.c I WI I CAVA (COMMON AV' ALARM) CONNECTiONS (OPTIONAL) ( 42A232 1111 111 E 44 AA i4 BATTERY CHARGER CONNECTIONS (OPTIONAL) FAULT BATTERY r 61 /— GROUND E j (OPTIONAL) — BATTERY GROUND —53 EBr LFL (OPTIONAL) LOCATED IN MAIN TANK AS PROVIDED BY GFA FUEL TANK SUPPLIER D IDLE MODE SWITCH (CUSTOMER LOWER RASE PROVIDE)) __•)' OPTIO T REMOTE NAL)VOLTAGE ADJUST I ( 184 DIGITAL INPUT FACTORY SETTINGS 184—I DCH1 BATTERY CHARGER FAULT 184-2 DCH2 LOW FUEL WARNING 184-3 DCH3 LOW COOLANT 1flIP 183 ACCESSORY POWER OUTPUT OWAECT1CNS 1B4-4 DCH4 EXCITATION OVER VOLTAGE 183-1 +I2VDC OEM USE ONLY) 134-5 DCHS CEll OW AIJX 193-2 +12V80 OEM USE ONLY) 184-6 DCHB VAR PT MODE 183-3 +12VDC OEM USE ONLY) 184-7 DCH7 KW BASELOAD MODE 183-4 FUSE) BATTERY + 42A) 5 AMP 184-8 DCH8 GROUND FAULT 183-5 FUSED BATTERY + 424) 5 AMP 184-9 DCH9 LOW FUEL SHUTDOWN C 183-8 FUSED BATTERY + 42A) 5 AMP 184-10 OCHID LOAD ENABLE 183-7 BATTERY - 184—il DCH1I SYNC AUTO 193-8 BATTERY - 184-12 DCHI2 FUEL LEAK 183-9 BATTERY - 184-13 DCHI3 SYNC CHECK TEST 1B3-10 BATTERY - 184-14 0CH14 IDLE MODE 183-11 BATTERY - 184-15 DCH1S Sr, REMOTE SD 183-12 PANEl. OUTPUT 184-16 DCHl8 SC REMOTE RESET 184-17 DCHI7 Sr VOLTAGE LOWER 184-18 DCH18 SO VOLTAGE RAISE 184-19 DCHI9 LOWER SPEED 184-20 DCH20 RAISE SPEED 184-21 DCH21 GEN OW OAR CRNT TRIP 184-22 THRU 184-42 ARE COMMON DIGITAL INPUT RETURNS NOTE: 184-1 THRU 184-21 ME CUSTOM DEFINABLE WITH FACTORY FACTORY DEFAULTS LISTED. SEE CONTROLLER OPERATION MANUAL 10 CHANGE. TO SHEET 3 (10 RELAY DRY CONTACT KIT) TO SHEET 3 (20 RELAY DRY CONTACT Kit) 33 INSTALLATION NOTE.- FOR FIELD INSTALLATION A MAXIMUM OF TWO WIRE TERMINALS PER TERMINAL STRIP SCREW IS RECOMMENDED UNLESS OTHERWISE NOTED ON THE WIRING DIAGRAM. DO NOT EXTEND ABOVE THE TERMINAL STRIP BARRIER. 38 ENGINE STSTOP (CUSTOMER PROVIDE)) A DECISION—MAKER 6000 ACCESSORIES I I I I U I H I I I I I I I I in pip p p tJ,) Ise II J LI .TB6 I - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 E I515-14IE 1T 1 (C17gS541 WSJ T0 SHEET 1 (DEC 550)® D D TO SHEET 2 (DEC 6000) (10RE1JY DCB4 DRY CONTACT KIT) 0 0 0 0 0 0 I I I I 0 I 0 0 I I I I I I I I I * I I I I 10 RELAY DRY CONTACT BOARD N TB1 I!IlI1I!I1I!I1I!I1I!I!I1IINPUT 0) 0 I I N W) * U) CO I7c I CO N!le OUT 1<2 OUT K3 OUT K4 OUT K6 OUT 1<7 OUT K8 OUT K9---OUT K1 I I —OUT Ki INO OUT 1<5 Tf NO ITT ITT -TE-fl T NONCC NCC I NCC I NONCC I NONCC NCC I NONCC I NONCC I NONCC I NONCC C I SEE SHEET 1 FOR DEFAULT CONTACT FUNCTIONS FOR DEC550 I C I SEE SHEET 2 FOR DEFAULT CONTACT FUNCTIONS FOR DEC6000 I INSTALLATION NoTE.-- FOR FIELD INSTALLA11ON A MAXIMUM OF TWO WIRE TERMINALS PER TERMINAL STRIP SCREW IS RECOMMENDED UNLESS OTHERWISE NOTED H - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ON THE WIRING DIAGRAM. DO NOT EXTEND ABOVE THE TERMINAL STRIP BARRIER. TO SHEET 1 (DEC 550) I I TO SHEET 2 (DEC 6000) I (20 DCB5 RELAY DRY CONTACT KIT) I I (DCB4 & DCB5 REQUIRED) I co I I I I I I I I I B B I I 10 RELAY DRY CONTACT BOARD N 1 1 6 1 6 I1I0I1I0I1I1I1I1III1IINPUT 0)0 1) * U) CO N CO I I * - I I - OUT 1<1 OUT 1<2 OUT K5 OUT 1<6 O 1<7 OUT K9 —i--OUT KiD— i I OUT K3 OUT K4 Tffl -fl TfTo'js'c OUT 1<8 I NONCC I NONCC I NONCC I NONCC I NONCC NC I NONCC I NONCC I NONCC I I SEE SHEET 1 FOR DEFAULT CONTACT FUNCTIONS FOR DEC550 I I SEE SHEET 2 FOR DEFAULT CONTACT FUNCTIONS FOR DEC6000 I I I I A DECISION—MAKER 550 & 6000 ACCESSORIES 8 I 7 I 6 I 5 47 4 I 3 I 2___ v 1i .7 C 11-0-11 IM SCU AMM 193 1-24-12 SEE SHELT 3 [927111 _L E 5-15-14 SEE SHEEr I LC1790541 D'S D DVR2000EC VOLTAGE REGULATOR D I I I I I I I Ji BLK Cfl2-15) I I uii-) I 52J - 191 (Tx2-1) I 52K - _______________________________________ 192 (IX2-2) I 52L I 52M C I - C 7 6D I 6U - I I I-- I I I I I I B B I IIi ID I I I I r11 000000000 - 000 000 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 201 TERMINAL - BLOCK _ - I 0 0 0 00 0 0 0 0 00 0 0 0 0 0 0 0 0 01 Lri I I VOLTAGE REGULATOR VOLTAGE REGULATOR (VAR POWER FACTOR ENABLE) ANALOG AUX. INPUT (VOLTAGE ADJUST) A A DECISION—MAKER 550 (ONLY) ACCESSORY KCHLER CQ a ± — ± — DIAGRAM, — I ACCESSORY INTERCONNECTIOl --- —c 111-4-it lu-a--u GM78247 I D 8 I 7 1 6 I 5 4 I 3 I 2 I 1 1 PHASE 100 AMP CIRCUIT BREAKER PANEL GROUND BUS Li L2 20 AMP (2 POLE) - ----------2 BLOCK HEATER (OPTIONAL) iiiiiiii J 3—WAY SWITCHES (2) 15 AMP 8 (STD. PKG.) INCANDESCENT LIGHTS (4) (STD. PKG.) VENTILATING FAN (OPTIONAL) BATTERY CHARGER (OPTIONAL) AC TERM. BLOCK 1000000 1123456 Tl L--------------1 so iouwwi TO NEUTRAL 0000 - + - + DC BUS INPANEL 0 0 9 9 TERM. BLOCK -J I BREAKER 24VDC I AMP I r-12 --j C L DC LIGHT PACKAGE (OPTIONAL) I liNER -----o-.p_------,-------------------1 TO NEUTRAL I I I I BUS IN PANEL 60 MIN. (WIND) LIGHT LIGHT LIGHT LIGHT I I I I - L---------------4---------4 — — — — — — — — — - - -J NOTES: BLOCK HEATER BREAKERS AND WIRING MAY BE DIFFERENT DUE TO ENGINE SIZE SELECTED PER UNIT. SEE BLOCK HEATER SUMMARY FOR AMPS ON UNIT SOLD. DC LIGHT PACKAGE INCLUDES (4) 24 VDC LIGHTS & A WIND TIMER. B 15 AMP 110 STATOR HEATER TO NEUTRAL (OPTIONAL) BUS IN PANEL 10 AMP 12 TO NEUTRAL BUS IN PANEL REVISOH NEW DRMNG (73951 (D-6) OPTIONAL BATTERY HEATER OUTLET ADDED I I I I I I I I NEUTRAL BUS r I p ------J MAIN I t 100 AMP I CUSTOMER (2 POLE) - ---------- FEED (OPTIONAL) BATTERY HEATER OUTLET 1 -ç-------- GFCI OUTLETS I - _ (STD. PKG.) TO GROUND BUS IN PANEL TO GROUND BUS IN PANEL 30 AMP ENCLOSURE HEATER (2 POLE) 5KW 240V ----------- - - - - - - - - (OPTIONAL) J-- MOTORIZED JR INLETS & OUTLETS (OPTIONAL) :DAM:PERMOTORT(S) LOUVER MOTOR(S) ENGINE RUN RELAY II 1 Li-------15 AMP TO NEUTRAL BUS IN PANEL TO NEUTRAL BUS IN PANEL D TPIK HOUSING ELECTRICAL ACCESSORIES 1 PHASE am a.m.a ama - i, a a us m(a TN5Cl. a. a ± a .a.a Thai i ± a APPROVALS DAIS DFS 2-18-05 am TU( 2-21-05 E2 2-21--05 DIAGRAM, SCHEMATIC TPIK ELECTRICAL PANEL / a 7O35D I 1-2 ADV-7035 I 5 20 AMP 15 AMP L-6 ------------------------------------------ BATTERY CHARGER (OPTIONAL) AC TERM. BLOCK 1000000 Ii 2 3 4 5 8 -î SENSE oini'uii TO NEUTRAL 0000 BUS INPANEL - + - + DC 0 0 9 9 TERM. BLOCK —J BREAKER I 24VDC I 12 AMP I DC LIGHT PACKAGE (OPTIONAL) TIMER T------I 60 MIN.(WIND) LIGHT LIGHT i_.— LIGHT i._- LIGHT r—-' 24VDC r-' 24VDC r-4 --' 24VDC r--' 24VDC I I I I - --------.4.-----------------J B REViSION NEW DRAWING 1739531 (C--B) OFflONAL BATTY HEATER OWLET ADDED - --------------- CUSTOMER FEED --I 1 (OP11ONAL) BATTERY HEATER OUTLET GFCIOUTLEFS (STD. PKG.) --------5 TO GROUND BUS IN PANEL 7 TO NEUTRAL BUS IN PANEL TO GROUND BUS IN PANEL ENCLOSURE HEATER 5KW 240V r (OPTIONAL) 3 PHASE 125 AMP CIRCUIT BREAKER PANEL NEUTRAL GROUND BUS BUS Li L2 L3 L MAIN 125 AMP 20 AMP - (3 POLE) (2 POLE) - - ------------ - - -. - 15 AMP 20 AMP 15 AMP 30 AMP (2 POLE) 15 AMP - -------- - - - - - —'__c-------- 15 AMP BLOCK HEATER (OPTIONAL) j 6 INCANDESCENT LIGHTS (4) 3-WAY SWITCHES (2) (STD PKG.) (Sm. PKG.) VEN11LA11NG FAN (OPTIONAL) FAN I 1/2 HP 10 THERMOSTAT I 1 MOTORIZED .SJR INLETS & OUTLETS (OP11ONAL) ENGINE LOUVER MOTOR(S) RUN RELAY II PER MOTOR(S) D NOTES: BLOCK HEATER BREAKERS AND WIRING MAY BE DIFFERENT DUE TO ENGINE SIZE SELECTED PER UNIT. SEE BLOCK HEATER SUMMARY FOR AMPS ON UNIT SOLD. DC LIGHT PACKAGE INCLUDES (4) 24 VDC LIGHTS & A WIND TIMER. A I TO NEUTRAL TO NEUTRAL I STATOR HEATER BUS IN PANEL (OPTIONAL) BUS IN PANEL 12 I 1 I TO NEUTRAL I BUS IN PANEL I anon .wn - ii nnc a .. .IOIa I iR.n n .0± .0 A0± itZ a * a wra FDa. TO NEUTRAL a ± a 7-- BUS IN PANEL APPROVALS DAVE TPIK HOUSING DFS 2-18-05 ELECTRICAL ACCESSORIES IUC 2-21-05 3 PHASE anow EB 2-21-05 ADV-7035 MEMBRANE SWITCH STANDARD ON MPACI500 OPI1ONAL ON MPAC750. MPAC1200 LCD DISPLAY FAcE —14 (JI-14) —10 (il-b) —10 (SE2-C) —13 (J1-13) —10 (SN2-C) 182 I OUT 1 I P14r P17C±J MODBUS INC C Not P16 1 415 161 blm (OPTiON BOARDS) P12 If= n7 TB1 USB PORT PROGRAMMABLE INPLiTS/OtITPIJTS 14 z SW1 I-.. I.__IIl 111213141 I°Ljour1 I0 I*I_4..1 co C4 72E P Ki 3 u— CURRENT SENSING (OP11ONAL) K2 MPAC POWER! CONTROL BOARD P1 LEGEND CE - CLOSED IN EMERGENCY POSITION CONTACTS CN - CLOSED IN NORMAL POSITION CONTACTS J() - CONNECTOR (JACK) RELAY p(I) - CONNECTOR (PLUG) SWITCH POSITION CONTACT (EMERGENCY POSITION) SWITCH POSITION CONTACT (NORMAL POSITION) SWI - DIP SWITCH TB1_(A*), (Be) - TRANSFER SWITCH TERMINAL BLOCK TB1 - MPAC PROGRAMMABLE INPUT/0UTP1Jr TERMINAL BLOCK TB2-3.-4 - ENGINE START TERMINAL BLOCK TB2 - MPAC MOOBUS TERMINAL BLOCK IS - TRANSFER SWITCH P2 PROGRAMMED TRANSITiON FI .L .ii ' I I Ir- I ;—,--' N N C N — - N D N N 2118 (510 6 2 ~ 4000q3 8 I 7 I 6 I 5 ENCLOSURE fill 11 1 ii - I I 7611A11A21R11R21 TS NA 1 NN NORMAL POSITIONNB AUXILIARY CONTACTS INDITION FO 7N CN CN IN CN CN NO A F -' r r ri SN1 I SN2 I I I I I I I I I I IT CE : CE CE CE SE1 i—H F-0 SE2 I I I II EMERGENCY B FA I EB I ! EC EN I [. ii• Ji CONNECTIONS 1 N/C 13 13 (SE2-NC) Ji 2 2 (TS-MI-A2)) 14 14 (SN2-NC) 3 3 (IS-NC) 15 N/C 4 4 (TS-NC) 16 16 (TS-(TB1-82)) 5 5 (1S-EC) 17 N/C 6 6 (IS-EC) 18 18 (IS-ED) 7 7 (TS-EA) 19 N/C 8 8 (TB2-3) 20 N/C 9 9 (TB2-4) 21 N/C 10 10 (SN2-C) 22 22 (TS-NN) 11 11 (TS-NB) 23 23 (TS-EN) 12 12 (TS-NA) 24 N/C CT 13141 182 ENGINE START MODEL KSS 800-1000A SPECIFIC BREAKER MECHANISM STANDARD TRANSITION FOR SCHEMATIC DIAGRAM SEE GM89717 3 I 2 LI kOHLEFCPOWER SYSTEMS I I I I I Li I I I I I I I I P-T1 324586 1 BT 1 330.2 [13.00] 173.0 [681] 1 239.8 [9.44] 12 950 185 C13 WET SEE NOTE 2 31 BT 330,2 [13.00] 173.0 [6,81] 239.8 [9.44] 12 950 200 C/3 DRY SEE NOTE 2 31 I p24587 56984 BR 273.0 [ 1 0 751 173.0 [6 . 81 1 228.6 E 001 12 650 120 D/ I WET SEE NOTE I 24 - 25289 BR - 273. 0 [I 0. 751 173.0 [6.8 1 1 228.6 [9.00] 12 650 130 D/I DRY SEE NOTE 1 24 J41U,' = LIU. 1/6 I 13.0 /6/611 /60/6 [0.001 10 010 LI /61 000 1,1210 2 BT - 330.2 [13.00] 173.0 [6.81] 239,8 [9.44] 12 700 170 C/3 - WET SEE NOTE 2 31 I 354147 414 $20 2 102 0/6 17$ 0 12 611 2/6 1$ 12 241 12 76,0 :60 2/2 F, R, '/ 262 /T2 2 345309 B R 219.2 [8.63] 153.9 [6,06] 212.9 [8.38] 12 525 - E/i WET SEE NOTE I 55 = 627 2 122 261 220 6 10 0121 261 0 16 1201 I? 600 620 /61 66/ 620 0/66 I I flM74R bM22349 BR 527.1 [20.75] 282.4 [11.12] 276.4 [10.88] 12 1150 400 A/I DRY SEE NOTE I 8D bM34399 BS 527.1 [20.75] 282.4 [11.12] 276.4 [10.88] 12 1400 430 A/I WET SEE NOTE I 80 GM48784 BR - 208.0 [8.19] 173.0 [6.81] 196.9 [7.75] 12 525 70 D/I WET - 26 BS 238.0 [9.38] 129.0 [5.06] 223.0 [8.81] 12 500 85 0/I WET - SI i 6M75512 0702000701 A 527.1 [20.75] 216.0 [8.50] 258.0 110.161 12 1050 290 A/I WET 4D 10702001800 A 1 527.1 [20.75] 216.0 [8.50] F 254.0 [10.0] 12 1110 380 A/I AGM SEE NOTE 3 4D NOTE: DIMENSIONS IN [ I ARE ENGLISH EQUIVALENTS. H INDICATES PART NUMBERS AFFECTED BY LATEST DRAWING REVISION STYLE 1 STYLE 2 STYLE 3 ALTERNATE CONSTUCTION ON BOTT OF BATTERIES ACCEPTABLE LAYOUT A LAYOUT B III 4D loo 80 Oil 0 I LAYOUT C lm NOTES: I) STYLE 3 CAN BE CONVERTED TO STYLE I BY INSTALLATION OF 254427 STUD CONVE BATTERIES USING ''STYLE 3'' STUDS MUST HAVE EITHER THE ' 'POS' ' OR ' 'NEG' . STYLE 3 TERMINAL TORQUE 10 Nm [IS FT LBS] °POS" & 'NEG IDENTIFICATION MUST BE MARKED AS SHOWN ON THE PART LAYOUT AND WITHIN 5mm OF THE STUD. TERMINALS TO ACCEPT [0.25] BOLT 3/8-16 ACTUAL PART MAY NOT MATCH DRAWING VIEW LAYOUT D 24 U on SAE DIMENSION COLD CRANKING RESERVE CAP POST CHARGE BATTERY BC PART NO. REV I VOLTAGE AMPS AT 0°F MINUTES AT 80°F LAYOUT TYPE CONSTRUCTION GROUP L I W H MINIMUM MINIMUM /STYLE i - L w LAYOUT E NOTES: (APPLIES TO ALL BATTERIES) SAE J537 DIMENSIONS ARE MAX ALLOWABLE DIMENSIONS, COLD CRANKING AMPS ARE MINIMUM ACCEPTABLE VALUES. HOLD DOWN DESIGN IN COMPLIANCE WITH SAE STANDARDS. BATTERY WARNING LABEL TO BE LOCATED ON TAP OF BATTERY. (BETWEEN TERMINALS ON LAYOUT D) MANUFACTURER MUST PROVIDE A CERTIFICATE CONTAINING MFGRS. NAME, MFGRS. PART NUMBER, AND KOHLER PART NUMBER CERTIFYING THAT THE BATTERY WAS BUIT TO INDUSTRY STANDARDS. SEE N.F.P.A.-I10 FOR SPECIFIC DETAILS. CERTIFICATE REQUIRED ONLY ONCE PER BATTERY PART NUMBER. MAY NOT BE CALC I UM-CALC I UTYPE NOTES: (CHARGE TYPE) ALL DRY CHARGED BATTERIES MUST BE SUPPLIED WITH ACTIVATION INSTRUCTIONS ADHERED TO BATTERY AND LOOSE. BATTERY MUST ALSO BE IDENTIFIED ON TOP AS: ''DRY CHARGED, MUST ADD BATTERY GRADE ELECTROLYTE, SEE ACTIVATION INSTRUCTIONS''. BATTERIES SHOULD BE RECEIVED APPROPRIATELY MARKED AS DRYCHARGED OR WET STORAGE. ONE OF THE BATTERY POSTS MUST BE SHIELDED WHEN BATTERIES ARE WET CHARGED, BATTERIES WHEN SHIPPED DRY - DO NOT REQUIRE POST PROTECTORS, NOTES: (BATTERY CONSTRUCTION) I) MUST BE LEAD-CALCIUM HYBRID OR LEAD-ANTIMONY TYPE. LEAD-CALCIUM GRID. ABSORBED GLASS MAT. (AGM) 0 1 I 0 I I- REVI DATE I ON COMPOSITE DWGS, SEE PANT NO. FOR REVISION LEVEL BY UNLESS OTHERWISE SPECIFIED DIMENSINS ARE IN MILLIMETERS 11 TOLERANCOES ARE. XX ± 0.25 ± I.E A ± F .5 SURFACE FINISH ANGLES ± 0' 30' MAX. KOHLER Co I METRIC I PRO-E POWER SYSTEMS, KOHLER, WI 53044 U.S.A. THIS DRAWING IN DESIGN AND DETAIL IS KOHLER CO PROPERTY AND NEST TACT BE USED EXCEPT IN CONNECTION WITH KONLER CO. WORK ALL RIGHTS OF DESIGN OR INVENTION ARE RESERVED, 81' 3-14- 2 (8-8) ADD NOTE 4, )B-3)CHANGE POSITI ION OF + - SYMBOLS IN LAYOUT C, CHANGE DRAWING TITLE TO DWG, BATTERY, DRY CHARGED, CHANGE DRAWING NUMBER TO 244578_CMP. [CTO7TN2] BU 12-15- 14 IC-NI COLD CRANKING AMPS (CCA) I400 WAS 1150 ICTI0I765J SAG W/o2iXoWS) ES Tm DWG, BATTERY, DRY CHARGED By 6-23-IS (C-8) I070200070I ADDED [CTI 16554] DJV APPROVALS I DATE BW - 2-17-I5 (C-U) 354148 VOIDED, I070200I800 ADDED [CT1387441 C WR SLRI 2-4-80 SOWOS 0 40 "° I I of BY 5-6-16 (C 6) 10702001 800: COLD CRANKING AMPS III U WAS 1100. [CT 46053) RB 9 13-83 OWO WO. 244578-CMP 10 - 8GWI WWOVWX RADI 9-20-83 A I I -) I I S ICATIONS) (S BLACK LET YELLOW F (SEE S ( I C 1 2-12-07 1 (C-3) UPDATE DRAWING TO MATCH LABEL ON PART, ADD UL FILE*E227501 [80682] 4 I 3 I I I°°° 2 REVISION BY ) ID2)I2)2) #21 IN HI.tJ}CIEJD 2) TDERAIS AM xx ± IX ± ID -( ± 15 SUWACE 12)12)1 ANGLES ± I 30' ' _________________DESIGN 2)1111 ffnfRVISE NUN IKIL I POWER SYSTEMS, KOHLER, WI 53144 U S.A. THIS DRAWING IN DESIGN AND DETAIL IS KOHLER Co. PROPERTY AND MUST NOT BE USED EXCEPT IN CONNECTION WITH KOHLER CO. WORK. ALL RIGHTS OF DR INVENTION ARE RESERVED. TED INPUT LEAD: NOTE:(C-8)UPDATED - -AD 0. FUSES: NDTESJ (B-3) ADDED - SE & LENGHT NOTES TO OUTPUT LEADSJ rTERY CHARGER' REMOVED FROM DECAL: _ BATTERY CHARGER, 12V-6A FLOAT EQUALIZES _... SS B COMPLIANT AFTER CHARGER DATE APPROVALS I DATE 1/04 WAS CLASS A CEIMPLIANT:[73350] T/ '°°° BTW I 11-1-02 DATE (C-3) 10-7-04 I (A—B) 5 17 4 3 2 TO PACKAGING: EACH CHARGER TO BE SHIPPED IN 254mm x 152mm x 89mm (10' x 6' x 3.5') (REF) CARTON WITH AN APPROPRIATE LABEL ATTACHED. AN OPERATIONAL / INSTALLATION MANUAL SHALL BE SUPPLIED WITH EACH INDIVIDUAL PACKAGE. PACKAGING LABEL: THE PACKAGING LABEL SHALL CONTAIN THE FOLLOWING INFORMATION: KOHLER P/N DESCRIPTION - BATTERY CHARGER MFG, MODEL NO. MFG. PART NUMBER DATE CODE WARRANTY: 2 YEAR FROM DATE OF PURCHASE FROM MANUFACTURE. 8 I 7 6 OVERVIEW THE AUTOMATIC MULTI-LEVEL FLOAT! EQUALIZE CHARGER SPECIFIED BELOW IS INTENIJEl CHARGE ENGINE STARTING BATTERIES EITHER INDEPENDENT OR IN CONJUNCTION WITH AN ENGINE DRIVEN CHARGING SYSTEM, BATTERY TYPES TO BE CHARGED: LEAD ACID GEL CELL INPUT: INPUT VOLTAGE: 90-135 VOLTS AC INPUT FREQUENCY: 50/60 Hz INPUT LEAD: APPROXIMATELY iBM (72') (REF) TYPE SJTEJW -40°C TO 105°C UL RATED WIRE, TERMINATED IN PRE-MOLDED US STYLE 120 V 3 PRONG AC PLUG, DC OUTPUT: AUTOMATIC FLOAT EQUALIZE STEADY FULL LOAD CURRENT: 6 AMPS BULK 11,8-14,0 VOLTS @ 5,0-6,0 AMPS ABSORPTION VOLTAGE: 14.0-14,5 VOLTS @ 1.5-5.0 AMPS FLOAT VOLTAGE: 13.3-14.5 VOLTS @ 0.1-1.5 AMPS BULK TO ABSORPTION TRANSITION: 14.0 VOLTS ABSORPTION TO FLOAT TRANSITION: 1.5 AMPS CURRENT LIMIT 7 AMPS OUTPUT POWER LIMITS: 70 +2/-5 WATTS FLOAT TO ABSORPTION TRANSITION: 2.06 VOLTS PER CELL LINE REGULATION ACROSS INPUT VOLTAGE RANGE: 1% SPARK PROTECTION CONNECTION AND OPERATION OUTPUT LEAD: APPROX 12M (48') (REF) TYPE SJTODW -50°C TO 105°C UL RATED WIRE WITH RED C AND BLACK WIRE INSULATION. TERMINATED IN 9.5 mm (REF) RING STYLE TERMINALS, FUSES: THE FUSE MUST BE LOCATED APPROXIMATELY 5' FROM RING TERMINAL ON RED OUTPUT DC OUTPUT: RATED PER UL (125X RATED OUTPUT) ISOLATION: INPUT TO OUTPUT: 2500V - ENVIRONMENTAL: STORAGE TEMPERATURE RANGE: -40 TO +70°C (-40 TO +158°F) OPERATING TEMPERATURE RANGE: -40 TO +70°C (-40 TO +158°F) HUMIDITY: 0 TO 1007. (CONDENSING) VIBRATION AND SHOCK: UL991 REVERSE POLARITY PROTECTION: THE CHARGER SHALL SUSTAIN NO DAMAGE WHEN INCORRECTLY CONNECTED TO THE BATTERY IN REVERSE ORIENTATION. I MOUNTING: SHALL HAVE INTERGRAL MTG. FLANGES. B ENCLOSURE: SHALL PROTECT THE CHARGER COMPONETS FROM RAIN, SNOW, DUST AND I DRIPPING WATER, ALL INTERNAL COMPONENTS PROTECTED FROM WATER DROPLETS, INDICATORS: SHALL HAVE CHARGE INDICATOR LAMP TO INDICATE BULK CHARGE AND FLOAT CHARGE CYCLES. I OPERATIONAL: CAPABLE OF WITHSTANDING AN INDEFINITE OUTPUT SHORT CIRCUIT WITHOUT DAMAGE TO THE CHARGER, SHALL OPERATE PROPERLY AND SUSTAIN NO DAMAGE WHEN CONNECTED TO INPUT POWER WHILE CONNECTED TO - THE BATTERY AND CHARGING SYSTEM OF ENGINE WHILE ENGINE IS CRANKED, RUNNING DR SHUTDOWN, I DOCUMENTATION: THERE SHALL BE AN INSTALLATION / OPERATIONAL MANUAL SUPPLIED WITH EACH CHARGER, PER KOHLER SUPPLIED ARTWORK. CERTIFICATIONS (US AND CANADA): I MUST COMPLY WITH UL2200 UL1236 MUST MEET CSA REQUIREMENTS EMI / RFI FCC CLASS B COMPLIANT AFTER CHARGER DATE CODE 8/26/04 A I PRODUCT LABELING: THE LABEL ATTACHED TO THE CHARGER SHALL HAVE THE FOLLOWING INFORMATION: UL LISTING KOHLER PART NUMBER DESCRIPTION OF ALL INDICATOR I ALLOWABLE RANGE OF BATTERY UNIT CAPACITY ALLOWABLE BATTERY TYPES OUTPUT CURRENT AND VOLTAGE INPUT VOLTAGE AND FREQUENCY I 8 7 6 5 LEAD, 1 i I I I DETAIL A N I I KIT NO. ITEM PART NO OTY DESCRIPTION M75809-KB BASE GROUP, BLOCK HEATER 25452-00075 9.09F1 HOSE, COOLANT 2 X-6367-I (REF) I HOSE, COOLANT 44" 3 X-6367-9 (REF) I HOSE, COOLANT 65" I 4 1279047 I TAG, INSTRUCTION 5 IGM19666 2 VALVE, SHUTOFF (3/4- I4NPT) -\ 6 GM39752 I TAG, HANG 7 GM51263 I BRACKET, BLOCK HEATER 8 M125A-06-80 4 WASHER, PLAIN 9 M125A-08-80 I WASHER, PLAIN 8.4 ID X 16.0 OD 10 M125A-10-80 2 WASHER, PLAIN 10.5 ID X 20.0 OD Ii M6923-06-80 4 NUT, HEX 6MM 2 M6923-08-80 I NUT, HEX 8MM 3 M933-06025-60 4 SCREW, HEX CAP 4 - M933-08025-60 I SCREW, HEX CAP — S -1 M933-I0025-60 2 SCREW, HEX CAP,FULLY THRD MIO X 25MM 6 X-206-6 I PIPE (3/4"NPT X 3.50") 7 X-206-9 3 PIPE (3/4'NPT X 1.38") (KM) 18 X-215-2 2 ELBOW, PIPE (90 DEG X 3/4'NPT) 19 X-426-I2 4 CLAMP, HOSE, .69/1.25 IN. X-582-8 2 CONNECTOR, HOSE + VIBRA SEAL 20 21 X-672-20 I CLAMP, INSULATED, 1.25 IN. GM75809-KAI — BLOCKHEATER, 2500W, 90/I20V IPH 22 1 G M 7 6 1 13 I BLOCK HEATER I 3M75809 -KA2 — BLOCK HEATER, 2500W, I90/208V IPH 22 GH76 114 I RI OCKHFATER —. GM75809-KA3 — IiLULI-iATER, 2300W,210/240V IPIl (3M7 .I 5 I BLOCK HEATER ______________________ M75809-KA4 ?? BLOCK HEATER, 2500W,38014809 IPH 22 IGM761 16 I ___ BLOCK HEATER 1115 IS AN AUTOMATED TABLE ALL UPDATES MUST BE MADE IN THE ASSEIvELY. No DETAIL B Sri, IF DETAIL A SCALE 0.40 IL DETAIL B SCALE 0.40 BLOCK HEATER KITS 350-500 MODELS JOHN DEERE NOTE: FOR PROPER ASSEMBLY METHOD OF HARDWARE, USE G-585 AS A GUIDELINE. REV DATE ON COMPOSITE DWGS, SEE PART NO. FOR REVISION LEVEL BY — DJV — DiV — SILESS OTIIERVISE SPECIFIED 1 DINE NSIOIS ARE II HILL INStEAD DI T0tERAEESAQE .ZZ * 0.25 X.1 ± 1.0 SUEFACE FINISH ANGLES ± ' 30 '1/ MAX.CONNECTION KOIILER Q I 1T'RIC I PRO-E POWER SYSTEMS, KOHLER, WI 53041 U.S.A. THIS DRAWING IN DESIGN AND DETAIL IS IIOHLER CO. PROPERTY AND MUST NOT BE USED EUCEPT IN WITH KOHLER CO. WORK. ALL RIGHTS OF DESIGN OR INVENTION ARE RESERVED. - 8-10-10 NEW DRAWING 190056-31 A 12-1 -10 (D-8) H125A-08-80 OTT I WAS 2, M6923-08-80 OTT I WAS 2; X-672-4 OTT I WAS 2; (C/D-1:2) — COOLANT HOSE ROUTING UPDATED [90686-3] B 33111 (C-8) X-672-20 WAS X-672-4; (D-8) MI25A-06-80 DWG, ASSY BLOCK HEATER WAS X-22-11; X-206-9 WAS X-206-2 191353-31 DivI APPROVALS I DATE 18- 8-10-10 I0hII1 of I l. — ______ _______________________________________ — CIULD CWFI 8-10-10 GM75809 ID — JDZI 8.Io.Io 0 I 7 I I r A -I ' I ') I 19.05 INLET HOASE BARB ART NO REV IATTSJ VOLTS AMPS TEMPRANGE REPLACEMENT ELEMENT7 M76113 A 2500 901120 15.6/20.8 r80/I000 C GM29477 M76114 A 190/208 11.0/12.0 GM29478 1476115 A 210/240 9.1/10.4 GM29474 M76116 A 380/480 4.1/5.2 GM29479 S-75616 A 240/227 7.8/9.0 ES-75542 IE 146.1 FOR M8 HARDWARE - I- ON COMPOSITE DIGS, SEE PART NO. FOR REVISION LEVEL NEW DRAWING [89933-I] (D-8) ES-75616 ADDED, 01176113: 15.6/20.8 WAS 27.8/20.8, 01176114: Ii 0/12.0 WAS 13.2112.0, 6H76115: 9.1/10.4 WAS 11.9/10.4, 0M76116: 4.1/5.2 WAS 6.6/5.2 1906991 200/350 KW JD a 7 I I c A I 7 UNLESS OTHERWISE SPECIFIED I) DIIIRXIONX ARE IN NILLINITERS KOHI.ER CO FJETRJCI NI TOLERAICES ARE XXX A 0.25 POWER SYSTEMS, KOHLER, WI 53041 U.S.A. 1.0 THIS DRAWING IN DESIGN AND DETAIL IS HOHIER CO. ANGLES SURFACE FINISH PROPERTY AND MUST NOT BE USED EXCEPT IN ± 0 30 v/ MAX. CONNECTION WITH IUOHLER CO. WORK. ALL RIGHTS OF DESIGNORINVENTIONARERESERVED. tillS ASLE hULL APPROVALS I_DATE HEATER, BLOCK °' SAM l6-9-10 CIXCIXA JUS 0. 70 CiA W. SItU I of WRDI 6-9-10 GM76113 ID I 7 PART NO. REV AMPS VENDOR NO. % RATING TRIP 0M41191-3 C 300 MGP36300 GM41191-4 C 350 MGP36350 GM41191-5 C 400 MGP36400 GM41191-6 C 450 MGP36450 GM41191-7 C 500 MGP36500 80 E 1.0 GM41191-8 C 600 MGP36600 GM41191-1 B 700 MGP36700 D GM41191-2 B 800 MGP36800 NOTES: KOHLER PART NUMBER TO BE CLEARLY VISIBLE ON CIRCUIT BREAKER AND ON INDIVIDUAL PACKAGING. THREADED PLATE SUPPLIED WITH BREAKER IS USED WITH LUGS, OR WHEN BUS BARS ARE INSTALLED. INCLUDED 3/8-16 STUDS & NUTS ACCOMODATE UP TO 3/4 INCH THICK BUS BAR. REMOVE REAR ACCESS COVER AND DISCARD PLATE WHEN BOLTS ARE INSTALLED FROM THE REAR OF BREAKER. REPLACE ACCESS COVER. (4) #10-32 X 4.5 INCH BREAKER MOUNTING SCREWS INCLUDED. R69INO [74622] LA&L WTTH K0l0.DT PART NO. NOTE AO D LA. WITH KOHLER PART NO. NOTE MWED G1d41191-3 1)69J -8 ADDED [10078069141 REVISION BLOCK iNDICATES REV69OI9 LEVEl. Of DRAWING NOT PART v1SlON. SEE PART REMOI9 LEVEl. BEHIND PART NUMBER FOR curr PART REVISION LEVEL ii WE CLEARANCE FOR #10 SCREW (4) on 3/0-500 KCMIL (3) PER PHASE LOAD SIDE SQUARE D N—FRAME CIRCUIT BREAKER 3 POLE THERMAL MAGNETIC - ELECTRONIC TRIP 5 4 I 3 I METRIC CAD FILE - ms only= SpEcm G WIM DHLERCQ 2± an P.691 ± l.A P0869 SYSl 69I69. WI SWIM U.S.A. * u -- U 181 WI. 8696969. Y MWWK r U 69 WIS 69669 CL ALL 81111 6981111769 — DWG, CIRCUIT BREAKER wMSIE 1 uI I .52P I 0841191.080 I 1- _________ MN 3-21-05 GM41191 I 1 ti• ri• I- 65.0 -4-- 63.0 -. 326.6 EMS I 1 I v I STANDARD BREAKERS - STANDARD BREAKERS CONTINUED TRIP TYPE FRAME MAG TRIP RATING AMPS TRIP TYPE FRAME THERMAL MAGNETIC HD 80% 400 ELECTRONIC LI LG ELECTRONIC LSIG 600 ELECTRONIC LI ELECTRONIC LSIG 700 THERMAL MAGNETIC MG 800 1000 THERMAL MAGNETIC PG 1200 800 ELECTRONIC LSI 1200 1000 800 ELECTRONIC LSIG 1000 1200 1200 THERMAL MAG Pi ELECTRONIC LSI ELECTRONIC LSIG 400 ELECTRONIC LI LG ELECTRONIC LSIG 600 ELECTRONIC LSI PG 800 1000 1200 100% ---- ELECTRONIC LSIG 1200 800 1000 1200 ELECTRONIC LSI Pi ELECTRONIC LSIG 80% 1600 THERMAL MAGNETIC 2000 2500 80% 1600 ELECTRONIC LSI RJ 2000 2500OR 100% ______ 1600 ELECTRONIC LSIG 2000 2500 100% F 3000 ELECTRONIC LSI NW ELECTRONIC LSIG ELECTRONIC TRIP BREAKERS FRAME FUNCTION TRIP UNIT H LI MICROLOGIC 3.2 LSIG MICROLOGIC 6,2A LI MICROLOGIC 3.2 LSIG MICROLOGIC 6.2A LG LI MICROLOGIC 3.3 LSIG MICROLOGIC 5.3A LSI MICROLOGIC 5.0 LSIG MICROLOGIC6.OA R LSI MICROLOGIC 5.0 LSIG MICROLOGIC6.OA NW LSI MICROLOGIC 5.0 LSIG MICROLOGIC 6.OA ATING AMPS 15 20 25 30 35 40 45 50 60 80% 70 OR 100% 80 90 100 110 125 I 50 175 200 225 250 60 100 ISO 80% 2 60 50 100 ISO 250 60 100 ISO 100% 2 60 50 IOU I 50 250 30 50 100 I 50 250 300 350 80% 400 400 JD I NA ELECTRONIC LI HO/HG JD/_G ELECTRONIC LSIG HD/ HG JO! JG ELECTRONIC LI HD/ HG JD/ HG ELECTRONIC LSIG HO/HG JD/ JG MAGNETIC ONLY HJ 9-325 84-546 .180-1040 348- 1690 JJ 684-2500 THERMAL MAGNETIC LA NA MAGNETIC ONLY LA 500-1000 750-1600 1000-2000 1125-2250 1250-2500 1500-3000 1750-3500 2000-4000 M/P M/P H/J M/P LA M/P LG M/P M/P M/P HIJ H/J M/P LA H/J M/P LA LA M/P LG H/J M/P LG LA M/P LG LG R NW LOAD BUS NOTE: H, J AND LG-FRAMES WITH LSIG TRIP REQUIRE (2) SPACES. (ONE FOR BREAKER, ONE FOR LSIG NEUTRAL) . THESE COMBINATIONS ARE NOT REFLECTED IN THE CHART ABOVE. STANDARD BREAKER COMBINATIONS POSITIONS _(SEE _DIAGRAM) 1OR5 20R6 30R7 40R8 H/J H/J H/J H/J H/J H/J H/J H/J H/J H/J LA LA H/J LA LA LA H/J H/J LA LA H/J LA LA LA LA H/J H/J H/J LA LA H/J H/J LA LA LA H/J LA LA LA LA LG LG H/J LG LA LG LG LG H/J H/J LG LA H/J LG LA LA LG LG H/J LG LG LA LG LG LG LG H/J H/J H/J LG LA H/J H/J LG LA LA H/J LG LA LA LA LG LG H/J H/J LG LG LA H/J LG LG LA LA LG LG LG H/J LG LG LG LA LG LG LG LG 'J7 I AL/CU MECHANICAL LOAD LUGS PER PHASE WIRE SPACE BENDING 4M/5M WIRE BENDING SPACE 7M BREAKER AMPS FRAME WIRE RANGE H 15-150 (I) *14 TO 3/0 653[25.7] 785[30.9] H 100Y 15-150 (I) *14 TO 2/0 CU ONLY J 75 (I) I/O TO 4/0 639 [25.1] 771 [30.3] 200-250 (I) 3/0 TO 350 KCMIL J bOX 75-250 (I) 3/0 TO 300 KCMIL CU ONLY LA 300-400 (I) *1 TO 600 KCMIL OR (2) *1 TO 250 KCMIL 551 [21.6] 683 [26.8] LG 400-600 (2) 2/0 TO 500 KCMIL AL/CU 559 [22.0] 691 [27.2] M 700-800 3/0 TO 500 KCMIL 600-800 523 [20.5] 655 [25.7] P P 1000-1200 3/0 TO 500 KCMIL 480 [18.9] 612 [24.0] R 1600-2500 (8) 1/0-750 KCMIL OR (16) 1/0-300 KCMIL 483 [19.0] 615 [24.2] NW 3000 (8) 1/0-750 KCMIL OR (16) 1/0-300 KCMIL 510 [20,0] 642 [25.2] WIRE BENDING SPACE DIMENSIONS ARE FROM BOTTOM OF LOAD LUGS TO TOP OF ENTRANCE PANEL UL INTERRUPT RATINGS BREAKER kA @ 240V kA 480V kA o 600V HD 25 18 14 HG 65 35 18 HJ 100 6.5 25 JD 25 18 14 JG 65 35 18 JJ 100 65 25 LA 42 30 22 LG 65 35 18 MG 65 35 18 PG 65 35 . 18 Pi 100 65 25 RJ IOU 65 25 NW 100 100 85 RIGHT POSITIONS 1 2 3 4 NOTES: I) SEE UNIT DIMENSION PRINT (ADV-XXXX) FOR ADDITIONAL DIMENSIONS, JUNCTION BOX AND STUB-UP LOCATION. CONSULT FACTORY FOR BREAKER COMBINATIONS NOT SHOWN ON THIS PRINT, MECHANICAL LUGS ARE AVAILABLE FOR NEUTRAL. SEE ADV-7376. UNITS ARE SHIPPED WITH NEUTRAL BUS ASSEMBLIES THAT ARE NOT BONDED TO GROUND. IF A GROUND FAULT CIRCUIT BREAKER OR GROUND FAULT RELAY IS PROVIDED THE NEUTRAL WILL BE BONDED TO GROUND, CONSULT NEC AND/OR LOCAL ELECTRICAL CODES FOR THE PROPER INSTALLATION REQUIREMENTS. CIRCUIT BREAKER FRAMES REFER TO STANDARD SQUARE-D PRODUCT. STANDARD NEUTRALS PROVIDED ARE SIZED FOR MAXIMUM UNIT AMPS. GFI NEUTRALS ARE MATCHED TO THEIR CIRCUIT BREAKER AMPS. DIMENSIONS IN { I ARE INCHES. SEE IB29 FOR PART NUMBER CROSS REFERENCE. BREAKER AND LOAD BUS PHASING ON RIGHT IS A-B-C, ON LEFT IS C-B-A. 4811 WIDE JUNCTION BOXES ARE NOT AVAILABLE WITH NW FRAME BREAKERS, OR M OR P FRAMES IN POSITION 3 & 4, OR LG FRAME BREAKERS IN POSITION 4. 8 7 6 5 LEFT POSITIONS J-BOX ALTERNATOR LU UJ 0/) 0 I 7 REVI DATE I ON COMPOSITE DWGS, SEE PART NO. FOR REVISION LEVEL - 4-29-I I NEW DRAWING [91732] A 12-12-I1 ID-5) H 00% AND J 00% ADDED; SEE SHEET 5 [CN006461 B 10-3-12 ELECTRONIC TRIP H/J'S ADDED, WITH HIS 8 JO, LG WAS D, 80% ED 400A ADDED, TRIP CHART ADDED, ALL CHARTS UPDATED TO REFLECT NEW OFFERINGS [C126372] C I 11-7-12 (A-5) NOTE 10 ADDED; (C-4) J-BOO WIDTH DIMS 4M/5M/7M GENSETS ADDED; SHEET 6 ADDED (CT28128] 7 I UNLESS OThERWISE SPECIFIED I D IRONS IONS ARE IN MILL INUTERS KOHL ER CO I IVI I I UI TOLERANCES ARE: N IX ± 0.25 POWER SYSTEMS, SOHLER, WI 53044 U.S A. V ± I 0 THIS DRAWING IN DESIGN AND DETAIL IS ROHLER CO. ± 1.5 SURFACE TINJSH PROPERTY AND MOST NOT BE USED EXCEPT IN ANGLES ± O 30' MAX. CONNECTION WITH ROHLER CO. WORK. ALL RIGHTS OF DESIGN OR INVENTION ARE RESERVED. THIRD ANG 1G LE W PR OJECT TITLE DIMENSION PRINT APPROVALS I DATE EREWE WSDI 4-29-I 1 ____ COEOEEE WSDI REPROVED AM 4-20-I 1 SCELE 0. IS CEO HO, I5TEETI of 6 TWA DO. I 4 -29- I I A0V8030 D '3 FE DETAIL C DETAIL C SCALE 0.400 STANDARD LOW VOLTAGE LOAD BUS KIT RIGHT-FACING SHOWN, LEFT FACING AND DUAL AVAILABLE 0 0 0 0 0 lo 01 [ó25] DETAIL D DETAIL D SCALE 0.600 STANDARD MEDIUM VOLTAGE (5kV) LOAD BUS KIT RIGHT-FACING ONLY 4M/5M/7M GENSETS Re U A 7) '-7 SEE DETAIL A—\ (ALTERNATOR) OO o. O070OOOO 0000\O0O000OO ° 100 0 0 ool :1 D: 0 0 0 0 H 0 0 342 0 0 :° TYP 0 ci / SECTION A-A / STANDARD LOW-VOLTAGE NEUTRAL BOTTOM ENTRY (TYP BOTH SIDES) SEE UNIT ADV FOR RELATION TO GENSET FOOTPRINT (ALTERNATOR) 101 :° '' 00000001d 0: 00 000000000 I :1 0 0 0 0 : I I 0000000000 0 0 C' o :01 SECTION A-A R OR NW FRAME LSIG NEUTRAL A 1 I A 0: 0 (ALTERNATOR) Imfl oI! H : i. : : 1 000 06 0 STANDARD LOW-VOLTAGE NEUTRAL IN 48 WIDE JUNCTION BOX (ALTERNATOR) 16,0 0: Ic: [0,63] :1 0 0 0 0 I: [0.44 0: oo 0 0 00 :0 t DETAIL B NEUTRAL SECTION B-B "—SEE DETAIL B STANDARD MEDIUM VOLTAGE (5kV) NEUTRAL c'J DETAIL A NEUTRAL BUS SCALE 0.300 (ALTERNATOR) 0 0 0 ii I 0 oØ,: 00 o 8 0' 00 'I I0 0 00 00 00 00 II L ; : 0 I 0 0 00000 00 00 ~_.00 00000 0 '0 0 LSIG LOW-VOLTAGE NEUTRAL IN 48 WIDE JUNCTION BOX 4M15M17M GENSETS 0 I 7 I 12 R A MECHANICAL LOAD LUGS INCLUDED WITH H, J & LG LSIG NEUTRALS BREAKER FRAME AMPS WIRE RANGE H 60-50 (I) *14 TO 3/0 AWG AL/CU J 250 (I) 3/0 TO 350 (CMIL AL/CU LG 400-600 (2) 4/0 TO 500 KCMIL AL/CU I I I 0 I '-) I U I o O 0 ii 0 00 01 lo U 0 0 0 0 00 0 00 00 0 00 0 ° —9 8 0 0 0 0 0 0 0 0 0 0 0 0 0 00 0 0 00 U 0 0 0 H. J OR LG-FRAME LSIG NEUTRAL 250A J SHOWN POSITION VARIES BASED ON CONFIGURATION DETAIL F SCALE 0.500 P-FRAME LSIG NEUTRAL POSITION VARIES BASED ON CONFIGURATION 0 I 7 I ir ir OR ALL CIRCUIT BREAKER KITS: iOUNTING KIT CONSISTS OF ALL HEETMETAL, BUS, CABLES, AND ARDWARE REQUIRED TO MOUNT ND CONNECT BREAKER. 00 00 00 t 0H H 00 00 H 10, 00 00 00 o 'II N / L_TIT R-FRAME CIRCUIT BREAKER RIGHT-FACING SHOWN, LEFT FACING AVAILABLE SEE CHARTS ON PAGE I FOR LUGS AND BENDING SPACE DUAL R-FRAME CIRCUIT BREAKER I ABC BUS (TYP ALL LOW-VOLTAGE UNITS, NOT SHOWN ON ALL VIEWS) Af — 0001 [1 00 IJ lo L o L - pp '• ., ., ., .. ..- - - , pp - lo j o o L__1TIT DUAL NW-FRAME CIRCUIT BREAKER NOTE: COMBINATIONS OF R-FRAME WITH NW-FRAME NOT AVAILABLE. I / NW-FRAME CIRCUIT BREAKER RIGHT-FACING SHOWN, LEFT FACING AVAILABLE SEE CHARTS ON PAGE I FOR LUGS AND BENDING SPACE 4M/5M/7M GENSETS (ALTERNATOR) ERS OR LL)/-\L) DU /-\I1t. r/LL7J/ JIN Lt r I )IL)t) SEE UNIT ADV FOR RELATION TO GENSET FOOTPRINT BREAKER TOGGLE HEIGHT J/H 453 117. 81 LA - 527 [20,7] LO 480 [18.9] P/M 555 [21.8] RJ 530 [20.9] NW 228 [9,0] NOTE: TOGGLE HEIGHTS ARE FROM TOP OF J-BOX TO CENTER POSITION. NW DIMENSION IS TO TOP OF CHARGING HANDLE. TO CALCULATE HEIGHT FROM FLOOR, USE THESE HEIGHTS IN COMBINATION WITH DIMENSIONS FROM UNIT ADV'S. SMALL CIRCUIT BREAKERS (4) LG-FRAMES SHOWN WITH SEPARATORS RIGHT-FACING SHOWN, LEFT FACING AVAILABLE SEE CHARTS ON PAGE I FOR LUGS AND BENDING SPACE 0 I- LOWER COMPARTMENT SEPARATOR SHOWN ON LEFT SIDE, EITHER SIDE OR BOTH AVAILABLE I / I V.) 00 0 o L 0 ° ;0 0 ." 10 CIL 10 0 0 0 0 / I / 0 0 0 0 V - ___ 0 0 0 0 0 0 0 - o 0 o a a 0 0 o Co 0 j 0 0 N 0 0, 0 0 0 0 [ ____ 0 0 OPTIONAL GE RELAY LOCATION ENGINE DIAGNOSTICS LOCATION 010 1 10 C olo H0 BARRIER PANEL CLOSURE PANEL (SHOWN PHANTOMED) SMALL CIRCUIT BREAKERS P. LA & J-FRAMES SHOWN RIGHT-FACING SHOWN, LEFT FACING AVAILABLE SEE CHARTS ON PAGE I FOR LUGS AND BENDING SPACE 4M/5M/7M GENSETS -7 c A ma IKOHLEVOWER SYSTEMS I Li Li I I I I I I I I I I I I Transfer Switch One-Year Limited Warranty Your Kohler product has been manufactured and inspected with care by experienced craftsmen. If you are the original end user, Kohler Co. warrants, for the period indicated below, each product to be free from defects in materials and workmanship. In the event of a defect in materials or workmanship, Kohler Co. will repair, replace, or make appropriate adjustment at Kohler Co.'s option if the product, upon Kohler Co.'s inspection, is found to be properly installed, maintained, and operated in accordance with Kohler Co.'s instruction manuals. A Kohler distributor, dealer, or authorized service representative must perform startup. Kohler Product Warranty Coverage Transfer switch and factory-supplied One (1) year from the registered startup date. In any event, the transfer switch accessories warranty period will expire not later than thirty (30) months from the date of shipment from Kohler Co.'s factory. Transfer switch main contacts Ten (10) years from the registered startup date. In any event, the warranty period will expire not laterthan eleven (11) years and six (6) months from the date of shipment from Kohler Co.'s factory. The following will not be covered by the warranty: 1. Normal wear, periodic service, and routine adjustments. 6. Original installation charges and startup costs. 2. Damage, including but not limited to damage caused by 7. Additional expenses for repair after normal business accidents, improper installation or handling, faulty hours, i.e. overtime or holiday labor rates. repairs not performed by an authorized Kohler service 8. Rental of equipment during performance of warranty representative, improper storage, or acts of God. repairs. 3. Damage caused by: 9. Removal and replacement of non-Kohler-supplied Operation above or below rated capacity, voltage, or options and equipment. frequency. 10. Non-Kohler-authorized repair shop labor without prior Modifications. approval from Kohler Co. Warranty Department. Installation contrary to published specifications and 11. Expenses incurred investigating performance codes. complaints unless the problem is caused by defective 4. Damage caused by negligent maintenance such as: Kohler materials or workmanship. Failure to provide a clean, dry environment. 12. Maintenance items such as fuses, lamps, and Failure to perform recommended exercising. adjustments. c. Failure to perform scheduled prescribed in supplied manuals. maintenance as 13. Labor and travel charges after the first year of the transfer switch main contacts warranty period. Use of parts and/or procedures other than factory-supplied or -approved replacement parts 14. Travel time and mileage exceeding 300 miles round trip. and/or procedures. 5. Non-Kohler replacement parts. Replacement of a failed Kohler part with a non-Kohler part voids the warranty on that part. To obtain warranty service, call 1-800-544-2444 for your nearest authorized Kohler service representative or write Kohler Co., Kohler Power Systems Service Department, MS072, Kohler, WI 53044 USA. KOHLER CO. SHALL NOT BE LIABLE FOR SPECIAL, INCIDENTAL, AND/OR CONSEQUENTIAL DAMAGES OF ANY KIND including, but not limited to, incidental and/or consequential labor costs, installation charges, telephone charges, or transportation charges in connection with the replacement or repair of defective parts. This is our exclusive written warranty. We make no other express warranty nor is anyone authorized to make any on our behalf. ANY IMPLIED OR STATUTORY WARRANTY INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, IS EXPRESSLY LIMITED TO THE DURATION OF THIS WARRANTY. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental and/or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state I I I I KOHLER. Power Systems KOHLER CO. Kohler, Wisconsin 53044 Phone 920-457-4441, Fax 920-459-1646 For the nearest sales/service outlet in the US and Canada, phone 1-800-544-2444 KOHLERPower.com TP-5373 4/158 I I U I I I I u I I 1 El I I LI I I-] 1 Li I [Ii I I I I I Li I I I I P Stationary Standby and Prime Power Industrial Generator Set One-Year or Two Thousand (2000)-Hour Limited Warranty Your Kohler product has been manufactured and inspected with care by experienced craftsmen. If you are the original end user, Kohler Co. warrants, for the period indicated below, each product to be free from defects in materials and workmanship. In the event of a defect in materials or workmanship, Kohler Co. will repair, replace, or make appropriate adjustment at Kohler Co.'s option if the product, upon Kohler Co.'s inspection, is found to be properly installed, maintained, and operated in accordance with Kohler Co.'s instruction manuals. A Kohler distributor, dealer, or authorized service representative must perform startup. Kohler Product Warranty Coverage Stationary Standby Generator Set & Accessories One (1) year from registered startup or two thousand (2000) hours (whichever occurs first). In any event, the warranty period will expire not later than thirty (30) months from the date of shipment from Kohler Co.'s factory. Stationary Prime Power Generator Set & Accessories One (1) year from registered startup or two thousand (2000) hours (whichever occurs first). In any event, the warranty period will expire not later than thirty (30) months from the date of shipment from Kohler Co.'s factory. The following will not be covered by the warranty: 1. Normal wear, routine tuneups, tuneup parts, adjustments, 8. Rental of equipment during the performance of warranty and periodic service. repairs. 2. Damage, including but not limited to damage caused by Removal and replacement of non-Kohler-supplied accidents, improper installation or handling, faulty repairs options and equipment. not performed by an authorized Kohler service Non-Kohler replacement parts. Replacement of a failed representative, improper storage, or acts of God. Kohler part with a non-Kohler part voids the warranty on 3. Damage caused by operation at speeds, or with fuel, loads, that part. conditions, modifications or installation contraryto published Radiators replaced rather than repaired. specifications. Fuel injection pumps not repaired by an authorized 4. Damage caused by negligent maintenance such as: Kohler service representative. a. Failure to provide the specified type and sufficient quantity of lubricating oil, 13. Non-Kohler-authorized repair shop labor without prior b. Failure to keep the air intake and cooling fin areas clean. approval from Kohler Co. Warranty Department. c. Failure to service the air cleaner. 14. Engine fluids such as fuel, oil, or coolant/antifreeze. d. Failure to provide sufficient coolant and/or cooling air. 15. Shop supplies such as adhesives, cleaning solvents, e. Failure to perform scheduled maintenance as and rags. prescribed in supplied manuals. 16. Expenses incurred investigating performance f. Failureto regularly exercise the generatorset underload complaints unless the problem is caused by defective (stationary applications only). Kohler materials or workmanship. 5. Original installation charges and startup costs. 17. Maintenance items such as fuses, lamps, filters, spark 6. Starting batteries and the following related expenses: plugs, loose or leaking clamps, and adjustments. a. Labor charges related to battery service. 18. Travel time and mileage exceeding 300 miles round trip. b. Travel expenses related to battery service. 7. Additional expenses for repairs performed after normal business hours, i.e. overtime or holiday labor rates. To obtain warranty service, call 1-800-544-2444 for your nearest authorized Kohler service representative or write Kohler Co., Kohler Power Systems Service Department, M5072, Kohler, WI 53044 USA. KOHLER CO. SHALL NOT BE LIABLE FOR SPECIAL, INCIDENTAL, AND/OR CONSEQUENTIAL DAMAGES OF ANY KIND including, but not limited to, incidental and/or consequential labor costs, installation charges, telephone charges, or transportation charges in connection with the replacement or repair of defective parts. This is our exclusive written warranty. We make no other express warranty nor is anyone authorized to make any on our behalf. ANY IMPLIED OR STATUTORY WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, IS EXPRESSLY LIMITED TO THE DURATION OF THIS WARRANTY Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental and/or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state KOHLER, KOHLER CO. Kohler, Wisconsin 53044 Phone 920-457-4441, Fax 920-459-1646 For the nearest sales/service outlet in the Power Systems US and Canada, phone 1-800-544-2444 KOHLERPower.com TP-5374 12/15e I I I kOHLER.POWER SYSTEMS I I I I I I I I I I I I LI I G15-152 11/15 Certificatd U S9510 189 The management system of Kohler Power .ystems, a Business Unit of Kohier Co. I N7650 Lakeshore Dnve (known as Mosel Plant) Sheboygan, WI 53083 United States has been assessed and certified as meeting the requirements of 0, ISO 9001:2008 For the folloMng activities Design, manufacture, and distributor support for electrical generators, alternators, automatic transfer switches, and switchgear. Further clarifications regarding the scope of this certificate and the applicability of ISO 9001:2008 requirements may be obtained by consullinq the organization This certificate is valid from 6 November 2015 until 15 September: 2018 and remains valid subject to satisfactory surveillance audits. Recertification audit duea minimum of 60 days before the expiration date. Issue 12 14 October 2015, Certified since November 2003 This is a multi-site certification, , • , C C R E 0 I T E 0 Additional site details are listed on subsequent pages, MA NTES CERTIFICATION eoov Autlicazed by Ji John Woodman Senior Vice President SSC, North America SGS Systems & Services Certification, a Division of SGS North America, Inc. 201 Route 17 North, Rutherford, NJ 07070, USA t(201)508-3000 f(201)935-4555 This certificate remains the property of SGS and shalt be rebimed upon request Pagel of 2 :•. I i ThM d=ent by the Canpaiy vb,,od toila Gmw CmmcC& Su ao mooia hyn. Aetm oom to the hmitausâ4 'ty C2OX1 od ma cbm4 aao eatthlithol thn The auItiuiity & this 'Jrr,r may be voio at htt ataw aqa . &io-at boya ft5m at jr tm mwLr m ayarm of tN2 dmaent uttawfat ond off ondmr may ha noajted to Iho aw V Certificate US95/0189,conllnued I Kohler Power Systems, a I Business Unitof Kohler Co. J I ISO •90Qi:2008 5j Issue 12: 14 October 2015 I Additioriai ftcHifies I .300 N. Dekora Woods Blvd., Saukville, W153080 (Known as Sauk) Scope: Manufacturer of fuel tanks, skids, fabricated components, enclosures, and assembly of ehdósures and generators. 4327 County EE, Sheboygan, WI 53081 (Known as KWIP Warehouse) Scope: Receiving andstorage of generator components & receiving I and shipping of generator sets.AP" ACCREDITED MANAGEMENT SYSTEMS CERTIFICATION BODY I 1 I I I - I T dwrr by th Cpy CcaIJci - j nj Page 2 o 2 . Iy -rri1 cnN ruc thr The ithaty of oo my oe pcw c una1fized r&y of and oftnd=,ay bepfawww to the . I . I I Kohler Standby/Prime Generator Set Test Program I Testing is an integral part of quality assurance. In keeping with our uncompromising commitmentto quality, safety, and reliability, every Kohler Standby/Prime power generator set undergoes an extensive series of prototype and production testing. Prototype Testing Prototype testing includes the potentially destructive tests necessary to verify design, proper function of protective devices and safety features, and reliability expectations. Kohler's prototype testing includes the following: Alternator temperature rise test per NEMA MGi -32.6. Standby and prime ratings of the alternator are established during this test. Maximum power test to assure that the prime mover and alternator have sufficient capacity to operate within specifications. Alternator overload test per NEMA MGi -32.8. Steady-state load test to ensure voltage regulation meets or exceeds ANSI C84.1, NEMA MGi -32.17 requirements and to verify compliance with steady- state speed control specifications. Transient test to verify speed controls meets or exceeds specifications. Transient load tests per NEMA MGi -32.18, and ISO 8528 to verify specifications of transient voltage regulation, voltage dip, voltage overshoot, recovery voltage, and recovery time. Motor starting tests per NEMA MG1-32.18.5 to evaluate capabilities of generator, exciter, and regulator system. Three-phase symmetrical short-circuit test per NEMA MG1-32.13 to demonstrate short circuit performance, mechanical integrity, ability to sustain short-circuit current. Harmonic analysis, voltage waveform deviation per NEMA MG1-32.10 to confirm that the generator set is producing clean voltage within acceptable limits. Generator set cooling and air flow tests to verify maximum operating ambient temperature. Reliability tests to demonstrate product durability, followed by root cause analysis of discovered failures and defects. Corrective action is taken to improve the design, workmanship, or components. Acoustical noise intensity and sound attenuation effects tests. Production Testing In production, Kohler Standby/Prime generator sets are built to the stringent standards established by the prototype program. Every Kohler Generator set is fully tested prior to leaving the factory. Production testing includes the following: Stator and exciter winding high-potential test on all generators. Surge transient tests on stators for generators 180 kW or larger. Continuity and balance tests on all rotors. One-step, full-load pickup tests to verify that the performance of each generator set, regulator, and governor meets published specifications. Regulation and stability of voltage and frequency are tested and verified at no load, 1/4 load, 1/2 load, 3/4 load, and full-rated load. Voltage, amperage, frequency and power output ratings verified by full-load test. The proper operation of controller logic circuitry, prealarm warnings, and shutdown functions is tested and verified. Any defect or variation from specification discovered during testing is corrected and retested prior to approval for shipment to the customer. I I I I I n Li I I I I Torsional analysis data, to verify torsional effects are not detrimental and that the generator set will provide dependable service as specified, is available upon request. Kohler offers other testing at the customer's request at an additional charge. These optional tests include power factor testing, customized load testing for specific application, witness testing, and a broad range of MIL-STD-705c testing. A certified test report is also available at an additional charge. KOHLER KOHLER CO. Kohler, Wisconsin 53044 Phone 920-565-3381, Fax 920-459-1646 For the nearest sales/service outlet in the EMS US and Canada, phone 1-800-544-2444 KohlerPowerSystemscom G18-56 1 I Li Li i I kOHLER.POWER SYSTEMS I 1 I I 1 I Li Li I I I I I I I Generator Set/Transfer Switch Installation Checklist This document has generic content and some items may not apply to some applications. Check only the items that apply to the specific application. Read and understand all of the safety precautions found in the Operation and Installation Manuals. Make the following installation checks before performing the Startup Checklist. Note: Use this form as a general guide, along with any applicable codes or standards. Comply with all applicable codes and standards. Improper installation voids the warranty. Equipment Room or Weather Housing Does Not Yes Apply U Ii 1. Is the equipment installed in a fire-resistant room (made of non-combustible material) or in an outdoor weather housing? U 2. Is there adequate clearance between the engine and floor for service maintenance? U Ii 3. Is there emergency lighting available at the equipment room or weather housing? U 4. Is there adequate heating for the equipment room or outdoor weather housing? 5. Is the equipment room clean with all materials not related to the emergency power supply system removed? U U 6. Is the equipment room protected with a fire protection system? Engine and Mounting U U 7. Is the mounting surface(s) properly constructed and leveled? Does Not Yes Apply D 25. Is there an exhaust line condensate trap with a drain installed? D 26. Is the specified silencer installed and are the hanger and mounting hardware tightened? D J 27. Is a heat-isolating thimble(s) installed at points where exhaust lines pass through combustible wall(s) or partition(s)? D LI 28. Is the exhaust line free of excessive bends and restrictions? Is the backpressure within specifications? EJ 29. Is the exhaust line installed with a downward pitch toward the outside of the building? 30. Is the exhaust line protected from entry by rain, snow, and animals? Ii U 31. Does the exhaust system outlet location prevent entry of exhaust gases into buildings or structures? U EJ 32. Are individuals protected from exposure to high temperature exhaust parts and are hot parts safety decals present? U U 8. Is the mounting surface made from non-combustible AC Electrical System material? Ii U 9. Was the generator-to-engine alignment performed IJ IJ Does the nameplate voltage/frequency of the generator set and transfer switch match after attaching the skid to the mounting base? Generator sets with two-bearing generators require normal/utility source ratings? alignment. Ii EJ Do the generator set load conductors have adequate Lubrication ampacity and are they correctly connected to the circuit breakers and/or the emergency side of the U 10. Is the engine crankcase filled with the specified oil? transfer switch? Cooling and Ventilation U U 35. Are the load conductors, engine starting cables, battery charger cables, and remote annunciator Ii Ii 11. Is the cooling system filled with the manufacturer's leads installed in separate conduits? specified coolant/antifreeze and purged of air? U Ii 36. Is the battery charger AC circuit connected to the U U 12. Is there adequate inlet and outlet air flow (electric corresponding voltage? louvers adjusted and ventilation fan motor(s) connected to the corresponding voltage)? Transfer Switch, Remote Control System, Accessories U U 13. Is the radiator duct properly sized and connected to U U 37. Is the transfer switch mechanism free of binding? the air vent or louver? Note: Disconnect all AC sources and operate the U U 14. Are flexible sections installed in the cooling water transfer switch manually. lines? U LI 38. Are the transfer switch AC conductors correctly Fuel connected? Verify lead designations using the appropriate wiring diagrams. LJ U 15. Is there an adequate/dedicated fuel supply? U U 16. Are the fuel filters installed? U U 17. Are the fuel tanks and piping installed in accordance with applicable codes and standards? U U 18. Is there adequate fuel transfer tank pump lift capacity and is the pump motor connected to the corresponding voltage? U 19. Is the fuel transfer tank pump connected to the emergency power source? 20. Are flexible fuel lines installed between the engine fuel inlet and fuel piping? U EJ 21. Is the specified gas pressure available at the fuel regulator inlet? U U 22. Does the gas solenoid valve function? lJ IJ 23. Are the manually operated fuel and cooling water valves installed allowing manual operation or bypass of the solenoid valves? Exhaust U Ii 24. Is the exhaust line sized per guidelines and does it have flexible connector(s)? Is the flexible connector(s) straight? U IJ 39. Is all other wiring connected, as required? Batteries and DC Electrical System U IJ 40. Does the battery(ies) have the specified CCA rating and voltage? U lJ 41. Is the battery(ies) filled with electrolyte and connected to the battery charger? Ii IJ 42. Are the engine starting cables connected to the battery(ies)? U J 43. Do the engine starting cables have adequate length and gauge? U lJ 44. Is the battery(ies) installed with adequate air ventilation? U U 45. Are the ends of all spark plug wires properly seated onto the coil/distributor and the spark plug? Special Requirements -- U U 46. Is the earthquake protection adequate for the equipment and support systems? U Ii 47. Is the equipment protected from lightning damage? I I I Generator Set/Transfer Switch Startup Checklist This document has generic content and some items may not apply to some applications. Check only the items that apply to the specific application Read and understand all of the safety precautions found in the Operation and Installation Manuals. Complete the Installation Checklist before performing the initial startup checks. Refer to Service Bulletin 616 for Warranty Startup Procedure Requirements regarding generator set models with ECM-controlled engines. Does Not Does Not Yes Apply Yes Apply EJ Verify that the engine is filled with oil and the cooling Q LJ 29. Close the normal source circuit breaker or replace fuses system is filled with coolant/antifreeze. to the transfer switch. U Ii Prime the fuel system. U U 30. Check the normal source voltage, frequency, and Open all water and fuel valves. Temporarily remove the phase sequence on three-phase models. The normal radiator cap to eliminate air in the cooling system. source must match the load. Replace radiator cap in step 21. 31. Open the normal source circuit breaker or remove fuses U Place the generator set master switch in the to the transfer switch. OFF/RESET position. Observe Not-in-Auto lamp and U U 32. Manually transfer the load to the normal source. alarm, if equipped, on the controller. U 33. Close the generator set main line circuit breakers, close Press the lamp test, if equipped on controller. Do all the the safeguard breaker, and/or replace the fuses alarm lamps on the panel illuminate? connected to the transfer switch. U U Open the main line circuit breakers, open the safeguard U U 34. Place the generator set master switch in the RUN position. breaker, and/or remove fuses connected to the generator set output leads. U U 35. Check the generator set voltage, frequency, and phase U U Turn down the speed control (electronic governor) or sequence on three-phase models. The generator set speed screw (mechanical governor).* must match normal source and load. Verify the presence of lube oil in the turbocharger, if U U 36. Place the generator set master switch in the U U equipped. See the engine and/or generator set OFF/RESET position. operation manual. U U 37. Open the generator set main line circuit breakers, open U U Place the generator set master switch in the RUN the safeguard breaker, and/or remove the fuses position. Allow the engine to start and run for several connected to the transfer switch. seconds. U U 38. Reconnect the power switching device and logic U U Verify that the day tank, if equipped, is energized. controller wire harness at the inline disconnect plug at U U Place the generator set master switch in the the transfer switch. OFF/RESET position. Check for oil, coolant, and U U 39. Close the normal source circuit breaker or replace fuses exhaust leaks. to the transfer switch. Place the generator set master U U Turn on the water/oil heaters and fuel lift pumps. switch to the AUTO position. U J Check the battery charger ammeter for battery charging U U 40. Close the generator set main line circuit breakers, close indication, the safeguard breaker, and/or replace the fuses connected to the transfer switch. Place the generator set master switch in the RUN position. Verify whether there is sufficient oil pressure. U U 41. Place the transfer switch in the TEST position (load test Check for oil, coolant, and exhaust leaks. or open normal source circuit breaker). NOTE: Obtain U U Close the safeguard circuit breaker. Adjust the engine permission from the building authority before proceeding. This procedure tests transfer switch speed to 50/60 Hz if equipped with an electronic operation and connects building load to generator set governor or to 52.8/63 Hz if equipped with a mechanical power. U U governor.* If the speed is unstable, adjust according to the U U 42. Readjust frequency to 50 or 60 Hz with total building loads.* appropriate engine and/or governor manual.* U U 43. Verify that the current phase is balanced for three U U Adjust the AC output voltage to match the load voltage phase systems. using the voltage adjusting control. See the generator set/controller operation manual. U U 44. Release the transfer switch test switch or close the U U Allow the engine to reach normal operating coolant normal circuit breaker. The transfer switch should retransfer to the normal source after appropriate time temperature. delay(s). U U Check the operating temperature on city water-cooled U U 45. Allow the generator set to run and shut down models and adjust the thermostatic valve as necessary. automatically after the appropriate cool down time Manually overspeed the engine to cause an engine delay(s). U U shutdown (68-70 Hz on 60 Hz models and 58-60 Hz on U U 46. Set the plant exerciser to the customer's required 50 Hz models). Place the generator set master switch exercise period, if equipped. U U 21. in the OFF/RESET position.* Check the coolant level, add coolant as necessary, and U U 47. Verify that all options on the transfer switch are adjusted and functional for the customer's requirements. replace the radiator cap. Verify that all hose clamps are tight and secure. U U 48. If possible, run the building loads on the generator set for several hours or perform the load bank test if U U Place the generator set master switch in the RUN required. U U position. Verify the engine low oil pressure and high coolant U U 49. Verify that all the wire connections from the generator set to the transfer switch and optional accessories are temperature shutdowns.* tight and secure. U U Check the overcrank shutdown.* U U 50. Verify that the customer has the appropriate U U Place the generator set master switch in the engine/generator set and transfer switch literature. Instruct the customer in the operation and maintenance U U OFF/RESET position. Open the normal source circuit breaker or remove fuses of the power system. to the transfer switch. U U 51. Fill out the startup notification at this time and send the U U Disconnect the power switching device and logic white copy to the Generator Warranty Dept. Include the warranty form if applicable. controller wire harness at the inline disconnect plug at the transfer switch. U U Manually transfer the load to the emergency source. I * Some models with an Engine Electronic Control Module (ECM) may limit or prohibit adjusting the engine speed or testing shutdowns. Refer to appropriate documentation available from the manufacturer. S SAN DIEGO REGIONAL I OFFiCE USEONLY I F HAZARDOUS MATERIALS co io vs 'PLAN CHECK#W24/?—Hf//wöP—OO9-'7 ( QUESTIONNAIRE I BR PATE _---L Business Name Business Contact Telephone # GrealCall, Inc. Vanya Boardman 858.720.7611 Project Address City 100 Carlsbad Suite Stale CA Zip Code 92008 I ARNJ I 2200 Faraday Avenue, CtX VJdr n State CA Zlo Code 92130 Plan Fiie# forrento Pkwy, Sidle 200 Diego Project Contact Applicant E-mail Telephone # Vanya Boardman vanya.boardmanfgreatcall.com 858.720,7611 The following questions represent the facUlty's activities, NOT the specific project description. PART I: FIRE DEPA RlAL8ijVlStON: OCCUPANCYCLA8IFJç ItV _________________________ °'ems __ to appscent must cor 'act the Fire Protection J iw re circlet Agency with Jurisdiction prior plan submiftal. Occupancy Rating: )g: Indicate b lhe item, wi'e erou siness will use, process, or store any of me10owin,'I Facility's Square Footage ncludIng proposed project): PAID 1. Expioal or Blasting Agents )Compressed Oases 5. omanlc Pwexldes 9. Waler Reocif 13. CoffoalveaHrds 8. OxidIzers 10. Cryogenics (jiFismmabielCombuslIbla M : LIquids Pyrophorlca 11. HIghlyTo,dcXU Materials 4. Flammable Solids Unstable Reacllvea 12. Radloactives Cal (858) 6054700 prior to the Issuance eta building permit. VI U' - FEES ARE REQUIRED Project Completion Date: 'j—t - 2_0r7 Expected Date 0r0ccupancy El CalARP Exempt YES NO (for new construction or remodeling projects) I 0 El Is your business listed on the reverse side of this form? (check all that apply). Dole Initials fl L] Will your business dispose of Hazardous Substances or Medical Waste in any amount? WA your business store or handle Hazardous Substances in quantities greater than or equal to 66 gallons, 500 0 CalARP Required pounds and/or 200 cubic feet? 4. 0 WI your business store or handle carcinogens/reproductive toxins In any quantity? Data Initials 5. 0 WIN your business use an existing or metal an underground storage tank? 8. 0 1 Will your business store or handle Regulated Substances (CalARP)? fl CatARP Complete 0 j WA your business use or Install a Hazardous Waste Tank System (Title 22, Article 10 ? 0 .& INtl your business store petroleum In tanks or containers at your facility with a total facility storage capacity equal to Date Initials or creator then 1.320 aailons? (Cal Wornla's Abovearound Petroleum Storace Acit. EARth' SAN DIEGO COUNTY AIR POLLUTION CONTROL DISTRICT (APCO); Any YES answer requires a stamp from APCD 10124 Old Grove Road, San Diego, C 92131 apcdcpmDires,dcouriIvcarioy (858) 588-2650). rHo stamp required If Qi Yes ad Q3 Yes AW 04-05 No]. The foflowing questions are intended to Identify the majority el air pollution Issues at the planning stage. Projects may require addutlonEmeaaurea not identified by these questions. For comprehensive requirements contact APCD. Residences are typically exempt, except - those with more than one building4 on the property; single buildings with more than four dweiing units; townhomes; condos; mixed-commercial use; deliberate bums: residences forming part of a larger project. rExciudes garages & small outbuildings.] YES NO Will the project disturb 160 square feet or more of existing building materials? ] Will any load supporting structural members be removed? Notification may be required 10 working days prior to commencing damrilulion, 0 0 (ANSWER ONLY IF QUESTION I or 2 (BYES) Has an asbestos survey been performed by a Certified Asbestos Consultant or Site Surveillance Technician? 0 0 (ANSWER ONLY IF QUESTION 315 YES) Based on the survey results, will the project disturb any asbestos containing material? Notification may be required 10 working days prior to commencing asbestos removal. . 0 Will the project or associated construction equipment emit air contaminants? See the reverse side of this form or APCD factsheet (i.sdaccd.oroI1nfo/racts/oemtits.odfl for typical equipment requiring an APCD permit. 6. 13 (ANSWER ONLY IF QUESTION S IS YES) Will the project or associated construction equipment be located within 1,000 feet of a school boundary Briefly describe business activities: Briefly describe proposed project: 77', (jY*//1 13 ?f(ift ( Cal center I . r , . - . - •_. • - - best of my knowledge and FIRE DEPARTMENT OCCUPANCY FOR BY: DA: EXEMPT OR NO FURTHER INFORMATION REQUIRED RELEASED FOR SUILDINO PERMIT OUT NOT FOR OCCUPANCY RELEASED FOR OCCUPANCY COUNTY-HMD' APCD CbdIT\4IAb APCD COUN'rY.IlMD APCD : REVIEWED mofl coo ,eorj _'jv g !CPjTf1/i A Q Date/Initials 0 Of so" rA stamp In nsa ocx M exempts ousinesses trom compIaungupp1ina1iazardous Materials Business Plan. OIlier permitting requirements may still apply. HM-9171 (0811 ) Aesrr — c County of San Diego - DEH - Hazardous Materials Division