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Home My WebLink About2280 FARADAY AVE; ; CB112039; PermitCity of Carlsbad 11-03-2011 1635 Faraday Av Carlsbad, CA 92008 Commercial/Industrial Permit Permit No: CB 112039 Building Inspection Req1,1est Line (760) 602-2725 Job Address: Permit Type: Parcel No: 2280 FARADAY AV CBAD Tl Sub Type: Lot#: Status: Valuation: 2120614500 $50,000.00 Construction Type: COMM 0 5B Applied: Occupancy Group: Reference #: Entered By: Project Title: ISIS---INSTALL EMERGENCY GENERATOR IN EXISTING UTILITY YARD Plan Approved: Issued: Applicant: PRIMARY GENERAL STE I 5345 TIMKEN ST 91942 619 698-7751 Building Permit Add'I Building Permit Fee Plan Check Add'l Plan Check Fee Plan Check Discount Strong Motion Fee Park Fee LFM Fee Bridge Fee BTD #2 Fee BTD #3 Fee Renewal Fee Add'I Renewal Fee Other Building Fee Pot. Water Con. Fee Meter Size Add'I Pot. Water Con. Fee Reel. Water Con. Fee Green Bldg Stands (SB14?3) Fee Fire Expedited Plan Review $450.62 $0.00 $315.43 $0.00 $0.00 $10.50 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $1.00 $0.00 Inspect Area: Plan Check#: Owner: FARADAY PARTNERS LL C C/O DEi LLC 1800 THIBODO RD #320 VISTA CA 92081 Meter Size Add'I Reel. Water Con. Fee Meter Fee SDCWAFee CFO Payoff Fee PFF (3105540) PFF (4305540) License Tax (3104193) License Tax (4304193) Traffic Impact Fee (3105541) Traffic Impact Fee (4305541) PLUMBING TOTAL ELECTRICAL TOTAL MECHANICAL TOTAL Master Drainage Fee Sewer Fee Redev Parking Fee Additional Fees HMP Fee Green Bldg Standards Plan Chk TOTAL PERMIT FEES Total Fees: $927.55 Total Payments To Date: $927.55 Balance Due: ISSUED 09/20/2011 KG 11/03/2011 11/03/2011 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $150.00 $0.00 $0.00 $0.00 $0.00 $0.00 ?? ?? $927.55 $0.00 Inspector: ~ FINAL APPROVAL Date: /;J...h---1) /; I Clearance: _____ _ NOTICE: Please take NOTICE that approval of your project includes the "Imposition" of fees, dedications, reservations, or other exactions hereafter collectively referred to as '1ees/exactions." You have 90 days from the date this permit was issued to protest imposition of these fees/exactions. If you protest them, you must follow the protest procedures set forth in Government Code Section 66020(a), and file the protest and any other required information with the City Manager for processing in accordance with Carlsbad Municipal Code Section 3.32.030. Failure to timely follow that procedure will bar any subsequent legal action to attack, review, set aside, void, or annul their imposition. You are hereby FURTHER NOTIFIED that your right to protest the specified fees/exactions DOES NOT APPLY to water and sewer connection fees and capacity changes, nor planning, zoning, grading or other similar application processing or service fees in connection with this project. NOR DOES IT APPLY to any fees/exactions of which vou have nreviouslv been niven a NOTICE similar to this or as to which the statute of limitations has oreviouslv otherwise exoired. r .,, ~ « ~ CITY OF CARLSBAD JOB ADDRESS z._z..2,c:, CT/PROJECT# LOT# Building Permit Application 1635 Faraday Ave., Garlsbad, CA 92008 760-602-2717 / 2718 / 2719 Fax: 760-602-8558 www.carlsbadca.gov Dat SUITE#/SPACE#/UNIT# PHASE# # OF UNITS # BEDROOMS # BATHROOMS TENANT BUSINESS NAME --rsrs DESCRIPTION OF WORK: Include Square Feet of Affected Area(s) CONSTR. TYPE acc. GROUP EXISTING USE PROPOSED USE GARAGE (SF) PATIOS (SF) DECKS (SF) FIREPLACE AIR CONDITIONING FIRE SPRINKLERS YES D #_ NO D YES D NO D YES D NO D APPLICANT NAME (Secondary Contact) ADDRESS CITY STATE ZIP CITY STATE ZIP (. LA K Es.A c__p.._ c.i I i!f'-f'Z-- 1-,p=o=N=E--------~FAX=---------'-------+=PH~o=N=E~----------~FAX~-----------------1 G:> l'1 -433-{.pl '-t'i CITY \J \4:,~ STATE PHONE FAX EMAIL ARCH/DESIGNER NAME & ADDRESS STATE LIC. # EMAIL CONTRACTOR BUS. NAME -'PrulAA- ADDRESS ~4s- CITY ZIP (Sec. 7031.5 Business and Professions Code: Any City or County which requires a permit to construct, alter, improve, demolish or repair any structure, prior to its issuance, also requires the applicant for such permitto file a signed statement that he is licensed pursuant to the provisions of the Contractor's License Law {Chapter 9, commending with Section 7000 of Division 3 of the Business and Professions Code) or that he is exempt therefrom, and the basis for the alleged exemption. Any violation of Section 7031.5 by any applicant for a permit subjects the applicant to a civil penalty of not more than five hundred dollars ($500)). Workers' Compensation Declaration: I hereby affirm under penalty of perjury one of the following declarations: D I have and will maintain a certificate of consent to self-Insure for workers' compensation as provided by Section 3700 of the Labor Code, for the performance of the work for which this permit is issued. D I have and will maintain workers' compensation, as required by Section 3700 of the Labor Code, for the performance of the work for which this permit is issued. My workers' compensation i sur ce carrier and policy number are: Insurance Co. (}A~ j2,ve-a-/...,..!;>o~ Policy No. 22-000 S?::rJ4/ 1 l Expiration Date I I I ?- This section need not be completed if the permit is for one hundred dollars ($100) or less. D Certificate of Exemption: I certify thatin the performance of the work for which this permit is issued, I shall not employ any person in any manner so as to become subject to the Workers' Compensation Laws of California. WARNING: Failure to secure workers' compensation ow,rage is unlawful, and shall subject an employer to criminal penalties and civil fines up to one hundred thousand dollars (&100,000), in addition to the cost of compensation, damages as provided ectlon 3706 of the Labor code, interest and attorney's fees. ~ CONTRACTOR SIGNATURE rz.~'5!1-'¢,....--D ~ENT DATE 1o/ 7-0 I hereby affirm that I am exempt from Contractor's Ucense Law for the following reason: c:J I, as owner of the property or my employees with wages as their sole compensation, will do the work and the structure is not intended or offered for sale (Sec. 7044, Business and Professions Code: The Contractor's License Law does not apply to an owner of property who builds or improves thereon, and who does such work himself or through his own employees, provided that such improvements are not intended or offered for sale. If, however, the building or improvement is sold within one year of completion, the owner-builder will have the burden of proving that he did not build or improve for the purpose of sale). c:J I, as owner of the property, am exclusively contracting with licensed contractors to construct the project (Sec. 7044, Business and Professions Code: The Contractor's License Law does not apply to an owner of property who builds or improves thereon, and contracts for such projects with conlractor(s) licensed pursuant to the Contractor's License Law). c:J I am exempt under Section _____ Business and Professions Code for this reason: 1. I personally plan to provide the major labor and materials for construction of the proposed property improvement. c:J Yes c:J No 2. I (have / have not) signed an application for a building permit for the proposed work. 3.1 have contracted with the following person (firm) to provide the proposed construction (include name address/ phone/ contractors' license number): 4. I plan to provide portions of the work, but I have hired the following person to coordinate, supervise and provide the major work (include name/ address/ phone/ contractors' license number): 5. I will provide some of the work, but I have contracted (hired) the following persons to provide the work indicated (include name/ address/ phone/ type of work): ,rt$ PROPERTY OWNER SIGNATURE D l:IAGENT DATE .r Is the applicant or future building occupant required to submit a business plan, acutely hazardous materials registration form or risk management and prevention program under Sections 25505, 25533 or 25534 of the Presley-Tanner Hazardous Substance Account Act? Cl Yes Cl No Is the applicant or future building occupant required to obtain a permit from the air pollution control district or air quality management district? Cl Yes Cl No Is the facility to be constructed within 1,000 feet of the outer boundary of a school site? Cl Yes Cl No IF ANY OF THE ANSWERS ARE YES, A FINAL CERTIEICATE OF OCCUPANCY·MAY NOT BE ISSUED UNLESS THE APPLICANT HAS MET OR IS MEETING THE REQUIREMENTS OF THE OFFICE OF EMERGENCY SERVICES AND THE AIR POLLUTION CONTROL DISTRICT. I hereby affirm that there is a construction lending agency for the performance of the work this permit is issued (Sec. 3097 (i) Civil Code). Lender's Name Lender's Address I certify that I have read the application and state that the above information is correct and that the information on the plans is accurate. I agree to comply with all City ordinances and State laws relating to building consbuction. I hereby authorize representative of the City of Carisbad to enter upon the above mentioned property for inspection purposes. I ALSO AGREE TO SAVE, INDEMNIFY AND KEEP HARMLESS THE CITY OF CARLSBAD AGAINST ALL LIABILITIES, JUDGMENTS, COSTS AND EXPENSES WHICH MAY IN ANY WAY ACCRUE AGAINST SAID CITY IN CONSEQUENCE OF THE GRANTING OF THIS PERMIT. OSHA: An OSHA permit is required for excavations over 5'0' deep and demolition or construction of structures over 3 stories in height. IRA TION: Every permit issued by the Building Official under the provisions of this Code shall expire by limitation and become null and void if the building ornork authorized by such permitis not commenced ½ithin 180 days from the date of such permit or if the building orv.ork a~· ed by such permit is suspended or abandoned at anytime after the v.ork is commenced for a period f 180 days (Section 106.4.4 Uniform Building Code) . .R$APPLICANT'SSIGNATURE ·~k.~---, DATE .S '51 Z-0 // City of Carlsbad Bldg Inspection Request For: 12/16/2011 Permit# CB112039 Title: ISIS---INSTALL EMERGENCY Description: GENERATOR IN EXISTING UTILITY YARD Type:TI Job Address: Sub Type: COMM 2280 FARADAY AV Suite: Lot: O Location: APPLICANT PRIMARY GENERAL Owner: FARADAY PARTNERS LL C Remarks: AM PLEASE Total Time: CD Description Act 19 Final Structural Af 29 Final Plumbing --- 39 Final Electrical -/lJL 49 Final Mechanical ___, ------~---- Comments Comments/Notices/Holds Associated PCRs/CVs/SWPPPs Original PC# Inspection History Date Description Act lnsp Comments Inspector Assignment: Phone: £159 Inspector: Requested By: DOUG Entered By: LETICIA CIIY of Carlsbad · Final Building Inspection Dept: Building Engineering Planning CMWD St Lite ~ Plan Check #: Permit#: Project Name: Address: CB112039 ISIS---INSTALL EMERGENCY GENERATOR IN EXISTING UTILITY YARD 2280 FARADAY AV Date: 12/16/2011 Permit Type: Tl Sub Type: COMM Lot: 0 Contact Person: Phone: Sewer Dist: CA Water Dist: CA .......................................................................................................................................................... Inspected ~---Date # / Disapproved: __ By: Inspected: Vi 1~ Approved: Inspected Date By: Inspected: Approved: Disapproved: __ Inspected Date By: Inspected: Approved: Disapproved: __ ........................................................................................................................................................... Comments: ------------------------------- DATE: October 12, 2011 JURISDICTION: Carlsbad PLAN CHECK NO.: 11-2039 EsGil Corporation In (J!artnersfiip witfi (}ovemmentfor(J3ui{aing Safety SET: II PROJECT ADDRESS: 2280 Faraday Avenue PROJECT NAME: Isis Standby Generator (Mechanical Yard) D APPLICANT [J,.1LJ RI S. D PLAN REVIEWER 0 FILE D The plans transmitted herewith have been corrected where necessary and substantially comply with the jurisdiction's codes. 1:8:1 The plans transmitted herewith will substantially comply with the jurisdiction's building codes when minor deficiencies identified below are resolved and checked by building department staff. D The plans transmitted herewith have significant deficiencies identified on the enclosed check list and should be corrected and resubmitted for a complete recheck. D The check list transmitted herewith is for your information. The plans are being held at Esgil Corporation until corrected plans are submitted for recheck. D The applicant's copy of the check list is enclosed for the jurisdiction to forward to the applicant contact person. D The applicant's copy of the check list has been sent to: 1:8:1 Esgil Corporation staff did not advise the applicant that the plan check has been completed. D Esgil Corporation staff did advise the applicant that the plan check has been completed. Person contacted: Ryan Telephone #: 619 933-6144 Date contacted: (by: ) Email: ryan@primarygeneral.com Fax #: 619 698-7751 Mail Telephone Fax In Person R~MARKS: Applica~t to have readabl{1'~i~ to match the perforated 8 ½ X 11 's enclosed with the returned set. Sheets E0.1-E0.\J 'tfH 1';"1::2.1, E3.1, E4.1, & E5.1. By: Eric Jensen Enclosures: EsGil Corporation D GA D EJ D PC 10/11/e-mail 9320 Chesapeake Drive, Suite 208 + San Diego, California 92123 + (858) 560-1468 + Fax (858) 560-1576 ·c EsGil· Corporation In (]'artnersnip witn (}overnment for (]Jui{ding Safety DATE: September 30, 2011 JURISDICTION: Carlsbad PLAN CHECK NO.: 11-2039 PROJECT ADDRESS: 2280 Faraday Avenue SET: I PROJECT NAME: Isis Standby Generator (Mechanical Yard) D PLAN REVIEWER D FILE D The plans transmitted herewith have been corrected where necessary and substantially comply with the jurisdiction's codes. D The plans transmitted herewith will substantially comply with the jurisdiction's codes when minor deficiencies identified below are resolved and checked by building department staff. D The plans transmitted herewith have significant deficiencies identified on the enclosed check list and should be corrected and resubmitted for a complete recheck. C8J The check list transmitted herewith is for your information. The plans are being held at Esgil Corporation until corrected plans are submitted for recheck. D The applicant's copy of the check list is enclosed for the jurisdiction to forward to the applicant contact person. D The applicant's copy of the check list has been sent to: D Esgil Corporation staff did not advise the applicant that the plan check has been completed. ~ Esgil Corporation staff did advise the applicant that the plan check has been completed. Person contacted: Ryan Telephone#: 619 933-6144 Date contacted: 10{ ?J ! , 1 (by: IC--) Email: ryan@primarygeneral.com Fax #: 619 698-7751 f.. Maiv Telephone..-Fax In Person D REMARKS: By: Eric Jensen EsGil Corporation D GA D EJ D PC Enclosures: 09/22 9320 Chesapeake Drive, Suite 208 + San Diego, California 92123 + (858) 560-1468 + Fax (858) 560-1576 ,, Carlsbad 1-1-2039 September 30, 2011 GENERAL PLAN CORRECTION LIST JURISDICTION: Carlsbad PROJECT ADDRESS: 2280 Faraday Avenue DATE PLAN RECEIVED BY ESGIL CORPORATION: 09/22 REVIEWED BY: Eric Jensen FOREWORD (PLEASE READ): PLAN CHECK NO.: 11-2039 DATE REVIEW COMPLETED: September 30, 2011 This plan review is limited .to the technical requirements contained in the International Building Code, Uniform Plumbing Code, Uniform Mechanical Code, National Electrical Code and state laws regulating energy conservation, noise attenuation and disabled access. This plan review is based on regulations enforced by the Building Department. You may have other corrections based on laws and ordinances enforced by the Planning Department, Engineering Department or other departments. The following items listed need clarification, modification or change. All items must be satisfied before the plans will be in conformance with the cited codes and regulations. The approval of the plans does not permit the violation of any state, county or city law. • Please make all corrections and submit two new complete sets of prints to: ESGIL CORPORATION. G To facilitate rechecking, please identify, next to each item, the sheet of the plans upon which each correction on this sheet has been made and return this sheet with the revised plans. • Please indicate here if any changes have been made to the plans that are not a result of corrections from this list. If there are other changes, please briefly describe them and where they are located on the plans. Have changes been made not resulting from this list? D Yes D No I Carlsbad 11-2039 September 30, 2011 [DO NOT PAY -THIS IS NOT AN INVOICE] VALUATION AND PLAN CHECK FEE JURISDICTION: Carlsbad PREPARED BY: Eric Jensen PLAN CHECK NO.: 11-2039 DATE: September 30, 2011 BUILDING ADDRESS: 2280 Faraday Avenue BUILDING OCCUPANCY: BUILDING AREA Valuation PORTION ( Sq. Ft.) Multiplier Air Conditioning Fire Sprinklers TOTAL VALUE Jurisdiction Code cb By Ordinance Bldg. Permit Fee by Ordinance j ... / Plan Check Fee by Ordinance j ... j Type of Review: Complete Review 0 Repetitive Fee -~I ,..~I Repeats Comments: 0 Other 0 Hourly EsGil Fee TYPE OF CONSTRUCTION: Reg. VALUE Mod. O Structural Only i-----1 Hr. @ • ($) 50,000 $418.431 $271.981 $234.321 Sheet 1 of 1 macvalue.doc + I / Carlsbad 11-2039 September 30, 2011 STRUCTURAL HAS BEEN REVIEWED AND IS FINE AS SUBMITTED. ELECTRICAL and ENERGY COMMENTS PLAN REVIEWER: Eric Jensen ELECTRICAL (2010 CALIFORNIA ELECTRICAL CODE) 1. Provide electrical plans with the following information: • Generator size. • Feeder and branch circuit conductor sizing and location descriptions. • Grounding design. • Schedule of loads. • The jurisdiction has contracted with Esgil Corporation located at 9320 Chesapeake Drive, Suite 208, San Diego, California 92123; telephone number of 858/560-1468, to perform the plan review for your project. If you have any questions regarding these plan review items, please contact Eric Jensen at Esgil Corporation. Thank you. 1. PLANNING/ENGINEERING APPROVALS PERMIT NUMBER CB 11-2039 DATE 9/21/11 ADDRESS 2280 Faraday Avenue RESIDENTIAL ADDITION- MINOR (<17,000.00) RETAINING WALL VILLAGE FAIRE POOL/SPA TENANT IMPROVEMENT COMPLETE OFFICE BUILDING SOLAR PANELS . OTHER installation of an emergency generator service PLANNER~~ ENGINEER r~ . 11:\ADMIN\COUNTER/PLANNING/ENGINEERING APPROVALS DATE q_~ I -II DATE 9/u/;1 ' ' Carlsbad Fire Department Plan Review Requirements Category: Tl , COMM Date of Report: 10-10-2011 Name: Address: Permit#: CBl 12039 PRIMARY GENERAL STEI 5345 TIMKEN ST 91942 Job Name: ISIS---INSTALL EMERGENCY Job Address: 2280 FARADAY AV CBAD Reviewed by: __ _,4h:,(q.-_,4~~-~+-v- INCOMPLETE The item you have submitted for review is incomplete. At this time, this office cannot adequately conduct a review to determine compliance with the applicable codes and/or standards. Please review carefully all comments attached. Please resubmit the necessary plans and/or specifications, with changes "clouded", to this office for review and approval. Cond: CON0004916 [NOT MET] Provide an EMERGENCY SHUT-DOWN SWITCH in an all-weather enclosure outside of the enclosure of the generator. This shut-down device shall have an Allen-Bradley Type 4/13 watertight Selector Switch or equal; a Type 2, 3R electrical enclosure; and be provided with 'Lock-out/Tag-out' posts. The switch shall be designed and installed to operate the buildings shunt trip switch and can be used to disconnec electrical power to the bu' ding. Article 1 of the California Fire Code, REQUIRES a Operational and Construction permit for this installation. In addition, it should be noted that the Operational use permit issued by the Carlsbad Fire Department is an ANNUAL permit that is required for this installation and use. the following ANNUA_L Operational Use Permits are required to be obtained prior to FINAL inspection. = Flammable, Combustible Liquids >60 Gal. Entry: 10/10/2011 By: GR Action: PA ~. ' Carlsbad Fire Department Plan Review Requirements Category: TI, COMM Date of Report: 09-28-2011 }'!~ Reviewed by: ____ f.1 __ ·~--- Name: Address: Permit#: CBl 12039 PRIMARY GENERAL STEI 5345 TIMKEN ST 91942 Job Name: ISIS---INSTALL EMERGENCY Job Address: 2280 PARADA YA V CBAD INCOMPLETE The item you have submitted for review is incomplete. At this time, this office cannot adequately conduct a review to determine compliance with the applicable codes and/or standards. Please review carefully all comments attached. Please resubmit the necessary plans and/or specifications, with changes "clouded", to this office for review and approval. Conditions: Cond: CON0004916 [NOT MET]***** Article 1 of the California Fire Code, REQUIRES a Operational and Construction permit for this installation. In addition, it should be noted that the Operational use permit issued by the Carlsbad Fire Department is an ANNUAL permit that is required for this installation and use. Provide manufacturer's operationa manual, specification sheet(s), type of fuel, fuel source, quantity, electrical components and hardware specification sheets for transfer switch, disconnect(s), control panel, etc. ***** ~---------,...,,,,"'-----------.,.,,,, ++ Article 1 of the CARLSBAD (California) Fire Code requires the owner/operator to obtain an' · OPERATIONAL USE PERMIT(s) 'for this operation/ installation/use.++ The following ANNUAL Operational Use Permits are required to be obtained prior to FINAL inspection. = Flammable, Combustible Liquids >60 Gal. Entry: 09/28/2011 By: GR Action: PA I PROJECT SIIEET--l\/'---"-l __ _ GSSINO. Structu~al Engineers i'7t<';i {;; ~M..~~-1....S-·!JI 1t'"A:! ENGR. I' ..... l\-it2~ DATE_:t{-"-. l_( __ _ '5-~f.J~ ~ (:,~,.J'l,~t'¢A. e ~ftJ,, oe, ~ ~';, ,::, t:::>,ff\ ( !J~~'!, s t·l:1'.,, (\.,t::l'::>~ p) k t,'I .,.. ~ Ii , -s \ t.k ·• -;-l \ b -,i; '+ 61 )' 1,, I ~ 1,.1.-.,. ~, ·~ 51 r.:,~ '\' ~ ~=-"'> (_ \'\~.,)~ ·h,.l\.\.. ') ;:.. 9 ~!>~d';;."-;;. -;, 2,$" '1 f~f r'\ )·t.th 'b ',. I. , 'f ~; if X 4-t "'I,.~ i ( 8, .. ., "* \:. t-:--f"('} fr C '8{(s ... ~ o ') ~ tt .... ~ le. )<'. 111. ':'; .. t:=> 1 . itt( « ~ ~ .,,~~-'zt-, .$) o 1 1::,.~t'f: ~ ~ v.\1.,.."'.a f"lf i/"f 1ft' u"::-t.. 1-1 '{ e vZ:~,-c. f, 6,fy\,bx(!)r-~11 ,... 17··-------:: ~. \'.::,1.1'1 '2,5 'fp 1-h t,:\ ,:,. D I ?J s O':;, ?· C ' 1." ~ 4-vl "t.f.\"L -~ I) , 1... q ..... q P :;:;,:;::,, ____ .:; lti=S\t,.'.:> U><z ~ ... t~1 ~tt~ '(::~-'tril (:..a:U1-" Y. ,., %< J l {!~*S.JL \'i(+) .. 1-'\ '!,, q ~""'~ ~ ~ ¼;:, ,;. 't ~~c...,, n-,, \'? \i (,. '1 ~,Vb) \': f.\ ??'::> 'r--. "~, ""--t \ & -:.. l \ ~" \ p-r \ I.,,, 4 ') D\'f'\ KOHLER POWER SYSTEMS ~fil/G1rv BAY CITY ELECTRIC WORKS 12208 INDUSTRY ROAD/ LAKESIDE, CA 92040 P: 619-938-8200 / F: 619-938-8217 Submittal Package Job Name: 12347 Proposal: 12347 MikeKnez , • ,1 . Bay City Electric Works BR U [/fll 12208 Industry Road TI. T Lakeside, CA 92040 ELECT WORKS 619-938-8200 ext 335 619-938-8217 fax KOHLER POWER· SYSTEMS TABLE OF CONTENTS Secti<m -$uh-Section Quote , Mod~l 150REOZJE Spec:·Sheets : Moqel KSS-DMvc-oi.1:>os Spec Sheets ! Alternator ,O'ata . I . ,. , . -.-.. 'i : l;rnissibns Data l, D.in,-=iniional Elrc;iwings Warranty ·Pre--Startup,,Checklist ... ' : Alternator;Oata She~t: Ernissions Data, EPA Certificate GARB Executive SGAQMD Permit Generator Accessories Controller Subbase tank Transfer Switch Cont~oller Controlier Controller Remote Serial Annunciator Transfer Switch Transfer Switch Ba~eiy · Battery Charger Battery Charger Assembly Block Heater -Block Heater Circuit Breaker Circuit Breaker Circuit Br~ak(;lr Mounting Flexible Exhaust Tube Silencer, Critic:al Warranty Warranty Pre.:startup Checklist ·~·· \·' '\ ? ' ,, . ' l' -l ., Literature 4S1~ Emissions Data JDX~NRCl-11-13 CARB Executive SCAQMD Permit ", , - AOV-7734 ADV-7841 ADV-5849 ADV-7881 ADV-7191 ADV-7761 GM67191• GM70970 ADV-6990 GM46265 Gl\1146287 244578 ADV-5971 233967 326220 GM20968 ADV..:591~ , X-p305 ADV'-7371 GM70064 343615 TP-5373 TP-5374 : Pre$tartUpCheckList ~!l/f1arv BAY CITY ELECTRIC WORKS 12208 INDUSTRY ROAD/ LAKESIDE, CA 92040 P; 619-938-8200 IF: 619-938-8217 Job Name: 12347 Isis Offer: 12347 Version 14.0 Page 1 GENERATOR SET 0 Configuration Qty Description 1 150REOZJE Generator Set 1 Decal, UL2200 Listing (Diesel) 1 Nameplate Rating, Standby 130 Degree 1 150REOZJE, 12V, 60Hz 1 Flexible Exhaust Connection, 6" NPT 1 Skid & Plant Mtg. 1 Silencer,Critical,6"Flange,SIEO 1 Unit, Mtd. Radiator Cooling 1 Radiator duct Flange 1 Certified Test Report 1 Power Factor Test,0.8,3Ph Only 1 Warranty, 1 Year Standby 1 Lit Kit, General Maint, 150REOZJE 1 Coolant in Genset 6 gals. 1 Closed Crankcase Vent 1 Air Cleaner Restriction Ind 1 Tank, 24 Hour, 298 Gallon 1 LCB, 250A, JDL, Therm Mag, 80% 1 Covers, 4S J-Box H/J-Frame LCB 1 Mtg, LCB, J-Frame, 200-250A, 4S 1 Voltage,60Hz,277/480V,3Ph,4W,0.8PF 1 Flexible Fuel Lines 1 Neutral, 600A 4S 1 Control & Harness, DEC3000, Lower Mnt 1 Battery Charger,Float w/Alarms, 12V-1 0A KOHLERaPOWER SYSTEMS Model: 150REOZJE This generator set equipped with a 4S13 alternator operating at 277 /480 volts is rated for 155 kW/194 kVA. Output amperage: 233 ·1· ~!!!/fl!" BAY CITY ELECTRIC, WORKS 12208 INDUSTRYRQAD I LAKESIDE, CA 920.40 P: 619s938-8200 / F: 619-938°8217 1 Run Relay; 12V 1 Battery, 1/1:2V,950CCA;Wet · 1, Block Heater, 1800w, 120V, 1 Ph t Controll~r, OEC~.doo~ 800A 1 Standard Outy Air Intake 1 Alternator, 4S1;3 JooName: 1234.7 Isis·. Offer: 1234 7 Version 14.0 Page2 AUTOMAilC TRANSFER SWITCH .~9001 -·~ Nf\TIONALlY REGISTER.ED Configuration Qty 0escription 1 .i<ss~oMVC-0260S, 1 Warranty, 1 Year Standard KOHLERPOWBR .. SYSTEMs· Model: MODELK1 4 Pole., 4 Wire,SWitchedNeutral, 0260 Amps, Kohler automatic trani;;fer switch, Model MODELK1', rated 480V, 60 Hz, complete with. all standard equipment and housed in a NEMA Type-3R er,closl!re. KOHLER POWER SYSTEMS Spec Sheets -1 150REOZJ.E . KOHLER POWER SYSTEMS Diesel :09001 tllKDHUlt · .. ' .-POv\lER SVS[E/11\.5 NATIONI\L~Y REGlSlEREC1 ; , Gene.rator Set Ratings . Alternator ·voltage 4S13 27:7/480 3 60 Standby130C · :Ratings kW/kVA Anips 155/194 233· Standard Features Kohle,r Co, provides one-source responsibility f(;:wthe genercitirig system and accessories. The generator.set and its components are prototype- te!:lted, factory-built, arid production-testeg. The,60 Hz generator set offers a UL 2200 iisting. Tlie generator set.accepts rated load in one step .. The generator set·complies with ISO 85.28~5,. Ciel~!> G2,. requirements for transient performaitC:e in. all . · · generator set configurations. Select the 0ecisiQn-. · · Maker™ 55Q .controller for improved voltage . . regulation arid ISO 8528-5, Class G3, coniplianc~. The 60 Hz generator set engine is certifiec:J .. bytbe Environmental Protection Agency (EPA) 10.cohf9rr'.l'!'t9 · Tier 3 nonroad emissions regulations. A one-year limited warranty covers all systems. i;i,nd' .components. Two-, five-, and ten~year exteng<!)d. · warranties are also available. · Alternator Features: o The unique Fci$t-Resp(;>nse.T":1 (11: excitation °systen:1> delivers excellent voltage response cind short·circuit capability, using a permanent, mc1gnet {PM)-excited alternator. . . : · · Q The brushless, rotating-field alternator has bro:ag. range reconnectability. Other Features: o·, Controllers are available for all applications. See ·. controller fea~ures inside. o, The.low cool.ant level shutdown prevents overheating · (standard on radiator models only). · · · o Integral vibr~tion isolation eliminates the need for under-unit vibration spring isolators. :RATINGS: f.11, lhree-phese units are rated !310.8,powerfaqtor. All,slngle-p,hase units, are.r~t.ed a\ 1.0 po.verfactor. Sl/lildby.RaUngs:,Standby.ratiligs apply to Installations served by a reliable ull\ily source, The ,' s_taridby.raUng I~ applicable·to V/lrylng l~ads for,the duration of a,'power outage. ·There Is' no OV/lfload capablllly for this raljrig. Ratlngs•are In accordance with ISO-3046/1, BS5514, AS2789; ·and DIN,627,1. P.rlme · Power RaUngs: Prime power raUrigs apply to.lnslaUaUons wh~re.utlllly power is.unavailable or unreliable. At varying load, tt,e number qf generator set operating hours Is unlimited. A 10% overloa9 capacity Is , available for one hour in twelve. RaUngs·,are In accordance with_ ISO-8528/1', overload pow~r In l!ccotda_rice with IS0-3046I1,,BS 5514, AS 2789, and DIN 6271. For limited running Ume and base loa~ raUngs, cons~ltlhefaclory, O~Ullln the techril"\ll lnformatloribul)eUn (TIB-101) on r!3Ungs guidelln~sforlhe comple!e ratings definlllons .. The genel'l!torset "'1anufacturerreserves lhe right lo change the design oispei:lficallons without nollce and without any obllgalion.or liability whatsoever.-GENERAL GUIDELINES FOR:DERATION: Allllude: Cerate 0.5% per 100 m (328 ft.) elevallon above 1600 m (5250 fl.). Tempera lure: qerate 1.0% ,' per·10'C,(18''F) temperature·abciv~ 25'C (1'.7'FY,. · -. . " . , .. J Model: '150REOZJE, continued Alternator Specifications Specifications Alternator manufacturer Type Exciter type Leads, quantity Voltage regulator Insulation Insulation: Material Insulation: Temperature Rise Bearing: quantity, type Coupling Amortisseur windings Voltage regulation, no-load to full-load Decision- Maker 3000 controller 550 controller (with 0.5% drift due to temperature variation) One-Step Load Acceptance Unbalanced load capability Alternator Kohler 4-Pole, Rotating-Field Brushless,Permanent-Magnet 12, Reconnectable Solid State, Volts/Hz NEMAMG1 Class H 130°C, Standby 1, Sealed Flexible disc Full 3-Phase Sensing, ±0.5% 3-Phase Sensing, ±0.25% 100% of rating 100% of Rated Standby Current • Sustained short-circuit current of up to 300% of the rated current for up to 10 seconds. • Sustained short-circuit current enabling down stream circuit breakers to trip without collapsing the alternator field. • Self-ventilated and dripproof construction. • Vacuum-impregnated windings with fungus-resistant epoxy varnish for dependability and long life. • Superior voltage waveform from a two-thirds pitch stator and skewed rotor. • Fast-Response rM II brush less alternator with brush less exciter for excellent load response. ,Model.: 150REOZJE, cq·ntinu:ed ,. ' . . ' - . Engine 'EnSlne Specifications . Engine Manufacturer Engine Model Engine: type 1 Cy!inder arrangement Displacement, L (cu. in.) ' .Bore and stroke, mm (ih.} i q,mpression ratio , Piston. speed.-m/min. (ft./min . .) Ml:'iin bearings: quantity, type , Rated rpm · Max. power at rated rpm, kWm (BHP) Cylihder·head 1material Crankshaft material Valve (exhaust}material Intake Valve (exhaust)·;mat«;irial Exhaust Governor: type, make/model Frequehcy-reg!,Jlation, no-ioad to-full load Frequency regulation, steady state · · .. F.recjue1ncy ! Air qleaner, type; all models : . . ,Exhaust . . Exhaust-System -Exhaust Manifold Type Exha1.JstJlow at rated kW,.m3/min. (cfm) r EXIJai.l$ttemperatLire at rat!3d kw, dry exhaust, °C {OF) Maximum alloWable,back pressure, kPa (in. Hg) Exh. outlet sizEI at eng. hookup,. mtn (in.) Engine Electrical Engine Electrlcal:System Ba,ttery charging -alternafor - , Battery charging alternc1tor: Ground (negative/positive) Volts (DC) Ampere rating Starter motor rated voltage (DC) Battery, recommended 9old cranking amps (CCA}, Qty., CCArating each Battery voltage (DC) John De.ere 6068HF485 4-Cyc!e, Turboch·ar~ed 6 lnlin·e 6..79(414) 106 X 127 (4.19 X 5.00} 17.0:1 457'(1500.) 7, Replaceable Insert 1800 ·177 (237} Cast:lroh Forged Steel Chromium-:Silicon Steel Stainless Steel JDEC Electronic L 16 Denso HP3 lsochrcmous ±0.25% Fixed' Dry Dry 33.9-(1197) 51.0 (950) 7.5 (2.2} 98 (3.86) 12 V_olt/24 Volt Negative 12/24 65/45 12/24 12 Volt/24 Volt One, 640/Two, 5.70 12 ,1 ' Model:'150REOZJE, continued Fuel Fuel S stem Fuel type Fuel supply line, min. ID, mm (in.) Fuel return line, min. ID, mm (in.) Max. lift, fuel pump: type, m (ft.) Max. fuel flow, Lph (gph) Fuel prime pump Fuel Filter Secondary Fuel Filter Primary Fuel Filter Water Separator Recommended fuel Lubrication Lubrication System Type Oil pan capacity, L (qt.) Oil pan capacity with filter, L (qt.) Oil filter: quantity, type Oil cooler Cooling Radiator System Ambient temperature, °C (°F) Engine jacket water capacity, L (gal.) Radiator system capacity, including engine, L (gal.) Engine jacket water flow, Lpm (gpm) Heat rejected to cooling water at rated kW, dry exhaust, kW (Btu/min.) Heat rejected to air charge cooler at rated kW, dry exhaust, kW (Btu/min.) Water pump type Fan diameter, including blades, mm (in.) Fan, kWm (HP) Max. restriction of cooling air, intake and discharge side of radiator, kPA (in. H20) Operation Requirements Air Requirements Radiator-cooled cooling air, m3/min. (scfm) * Combustion air, m3/min. (cfm) Heat rejected to ambient air: Engine, kW (Btu/min.) Heat rejected to ambient air: Alternator, kW (Btu/ min.) _ *Air density= 1.20 kg/m3 (0.075 lbm/ft3) Diesel 11.0 (0.44) 6.0 (0.25) Electronic, 1.8 (6.0) 96.9 (25.6) Manual 2 Microns@ 98% Efficiency 30 Microns Yes #2 Diesel Full Pressure 27.0 (28.5) 27.9 (29.5) 1, Cartridge Water-Cooled 50 (122) 11.3 (3.0) 25.7 (6.8) 174 (46) 76.3 (4340) 31.8 (1810) Centrifugal 660 (26) 7.7 (10.3) 0.125 (0.5) 226.5 (8000) 13.6 (480) 35.9 (2040) 12.3 (700) ', -' ',' ·,_ ' ' ,: \ Model-: 1 S0REOZJE, c;on.tinu~d. ~uel Consumption /_ ' Dlesel,.Lph:(gph),,at % load Standby Fuel Consumption at 100% load· Standby Fuel Consumption at 75% load · Standby Fuel Consumption .at 50% load Standby Fuel Consumption at 2!5% load Prime Fi;iel Consumptjon at 100% load · '. Prime Fuel ~onsumption at 75% load ! Pdrne ·Fuel '.Consumption at 50% load .: :Prirn!:1 -Fuel Consumption at·25% load pimensions and Wei_ghts · Overall Size, L x W x H, mm in. : !Dr ·. /: __-.. -, -... ~ ·1~· .j_4C_J _____ .J_.J::=:::::1, --. , . :· -D· ; ~W~ I..,_,. .... :-----· L --f Rating -~ 44.3 L.ph (1·1..7 gph) 35.1 Lph (9.3 gph) 26.3 Lph (6.9 gph} 16.2 Lph (4.3 gph) 40:6 L.:ph (10.?gph) 32.3 Lph (8.5 .gph) 24.0 Lph .(6.~ gph) 14.4 Lph (;3.8 gph) ,_i, NOTE: This drawing is prov1dedfor refere~de only and should not-be used-for pll::lnninginstallation. Contact your local;disfributoi' : fo(!Tlore detailed .information. · I 'i . ~- Industrial Generator Set Accessories KOHLER®POWER SYSTEMS Generator Set Controller i~ NAtlONALLY REGISIEREI: Decision-Maker~ 3000 Kohler® Decision-Maker® 3000 Controller General Description and Function The Decision-Maker® 3000 generator set controller provides advanced control, system monitoring, and system diagnostics for optimum performance. The Decision-Maker® 3000 controller meets NFPA 110, Level 1 when equipped with the necessary accessories and installed per NFPA standards. The Decision-Maker® 3000 controller uses patented software logic to manage sophisticated functions, such as voltage regulation and alternator thermal overload protection, normally requiring additional hardware. Additional features include: • A digital display and pushbutton/rotary selector dial provide easy local access to data. • Measurements selectable in metric or English units. • Scrolling display shows critical data at a glance. • Digital display of power metering (kW and kVA). • Integrated hybrid voltage regulator providing ±0.5% regulation. • Built-in alternator thermal overload protection. GB-100 10/10a Page 1 Pushbutton/Rotary Selector Dial Volts Ll·L2: '180.0 ~ I Emer~ency, !:!.top Switch· Digital Display, ---------& Annunciator Fault Light . Red-Shutdown, Yellow-Warning Alarni Horn (located __ -: . ~ ·· Inside the con!rgller) · · :1· ..-~--FAULT Alarm Silence/Lamp Test Button with Light OFF/RESET •AUTO RUN ALARM SILENCE/ LAMP.TEST User ·Interface Controls-and Components • Emergency.stop s~ltch • Backlit' Let;> digital display with two lines of 12. characters (see User lnterfacfJ Displays for menus) •· Alarm horn lndlcatJ;ls generator set l!hutdown and Vi!Eir'n1hg faults .• .:Envlronme_ntally_sealed:membr'ane keypad with three.master .cqntrot· . bu~or;is with, llghfs. ·· . o Off/Reset (r.ed) ·o Auto (gr.een) o Run (yellow) •· ·Pushbutton/rotar,y selector dial for·m!:)nu,navlgatlon o .Rotate.dial-to access main menus o Push-dial and-rotate'to access·sub menus . ·o · Pres·s dial fo]'? seqonds t9.return·to top of.main.menu •-· Annunclatorfauff light o ' System shutdown (red) o System-Warnlng_-(yellow) •· Alarm .slience/lainp test buttori o Alarm silence °J:J· Lamp te~t I!: ·usB· connectlim o Allows.sciftware upgrades ·o Provides access.for-diagnostic~ ·• Dedicated user-Inputs _ o Remote emergency stop switch o Remote 2-wii'e start for transfer switch o Auxiliary sli4tdqwri . . • ,Integrated hybrid vpltage,regulator . · i ~ ·Auto--resettable·clrcult protection mounte.d•on clrcult:board • One relay output:standard. Optional-five relay output available. • One anaiog and .three digital Inputs standard. Optional two Inputs available. NFPA 11 o :Requirements ; lh otder to meet. NFPA 1.10,. Level-t ·requlr,ements, the generatpr ·$et. controller monitors the eriglne/generafor · functions ,ahd faults shown-· below. • Engine functloris: o Overcrank o Low coolant.1emperature warni_ng o High coolant temperature-warning_ .0 High.coolant te.mP,era,ture·shu~qown . o Low ·oil pres~ure·,.sh1,1tdown . .o Low oil pressure warning o High engine si;,eed .o Low fuel (level or pressure)·• o Low coolant:level o EPS.supplying lpad o High ·battery voltage 0 Low-~atteryvoltage • General functions: . o Master switch·not In auto o Battery charger fault * o Lamptest · o Contacts for local,and remote ·common alarm o Audible-afarm-silence. button . o R13mote emergenc;:y stop * . USB Connection 'User .Interface Displays The listing beloVfhas •·denoting main menus and o denoting sub-menus .. • Overview· o Software version o Active 11hufdbwns.and Warnings (If.any are present) o Engine run time, total hours o Ave'ragl\l voltage llne0to-l!ne o ·Frequency-' · o Average current o Cool.ant, temperature o Fuel level or, pressure * o 011 pressure o Battery voltage • Englne·_Metering o Engine speed o Oil pressure o Coolant temperature o Battery voltage • Genera,tor,Meterlng o Total power, VA o Total power, W o Rateµ\po~e·r, ~ ' . · o Volt~ge; l.;,.L_and L-N for all 'phases o Current', L1., !-2, L3 o-Frequency • GenSet Information o Generator set model number o Generator s_et serial number o Controlle_r.serlal number • GenSet.Run Tfme q Englne·rµnflrrie, total-hours o Engine loaded, hours o Number of-engine starts o Total energy; kWh • GenSet System o System voltag1:1 o ,Sy,stem·freqLJe_ncy,.:50 or 60 Hz o System ph_ase, single or three (wye or delta) o Power-rating, kW o Amp rating o -Power type, standby or prime o Measurement units, metric or·Engllsh (user selectable) 0 Alarm silence; always or auto only (NFPA 110) • GenSet Calibration ci Vciltage, 1..:.L ani:I _L-'N for aJI phases o · current, L1 , L2, L3 o Reset calibration • Voltage0Regulatlon o Adj4stvolta,ge, :1:10% • Digital Inputs o lnpyt settings and status • bigltal'Outpµt~ . o Output settings and status • Analog lhpiJfs o Input.settings and status • Event L,og . . o Evef)t history (_stores up.to fQQQ-systern:·13ve_ri~s). -. Fi,mct_lon require_s,optlonaLlnpljt ~~nsqrs or·klt~ * Functjons,requlre'.qptlohal .Input se_nsors or kits. GB-1 00 10/1 oa' , 'Peg~ 2: Controller Features • AC Output Voltage Regulator Adjustment. The voltage adjustment provides a maximum of :t 10% of the system voltage. • Alarm SIience. The controller can be set up to silence the alarm horn only when in the AUTO mode for NFPA-110 application or Always for user convenience. • Alternator Protection. The controller provides generator set overload and short circuit protection matched to each alternator for the particular voltage/phase configuration. • Automatic Restart. The controller automatic restart feature initiates the start routine and recrank after a failed start attempt. • Common Failure Relay. This relay is integrated on the controller circuit board. Contacts are rated 2 amps at 32 VDC or 0.5 amp at 120VAC. • Cycllc Cranking. The controller has programmable cyclic cranking. • ECM Diagnostics. The controller displays engine ECM fault code descriptions to help in engine troubleshooting. • Engine Start Aid. The starting aid feature provides control for an optional engine starting aid. • Event Logging. The controller keeps a record (up to 1000 entries) for warning and shutdown faults. This fault information becomes a stored record of system events and can be reset. • Historical Data Logging. Total number of generator set successful starts is recorded and displayed. • Integrated Hybrid Voltage Regulator. The voltage regulator provides :t0.5% no-load to full-load regulation with three-phase sensing. • Lamp Test. Press the alarm silence/lamp test button to verify functionality of the indicator lights. • Measurement Units. The controller provides selection of English or metric displays. • Power Metering. Controller digital display provides kW and kVA. • Programming Access (USB). Provides software upgrades and diagnostics. • Remote Reset. The remote reset function resets faults and allows restarting of the generator set without going to the master control switch off/reset position. • RSA II Remote Monitoring Panel. The controller is compatible with the Kohler® Remote Serial Annunciator (RSA II). • Run Time Hourmeter. The generator set run time is displayed. • Time Delay Engine Cooldown (TDEC). The TDEC provides a time delay before the generator set shuts down. • Time Delay Engine Start (TOES). The TOES provides a time delay before the generator set starts. Controller Functions The following chart shows which functions cause a warning or shutdown. All functions are available as relay outputs. Warning causes the fault light to show yellow and sounds the alarm horn signaling an impending problem. Shutdown causes the fault light to show red, sounds the alarm horn, and stops the generator set. Warning Function -Englne:i=unct1on1 . Critically high fuel level * 0 ECM communication loss ECM diagnostics • Engine over speed Engine start aid active Engine under speed Fuel tank leak* 0 High battery voltage • High coolant temperature • High fuel level * 0 Low battery voltage • Low coolant level Low coolant temperature • Low cranking voltage • Low engine oil level * 0 Low fuel level (diesel models) * 0 Low fuel pressure (gas models) * 0 Low oil pressure • No coolant temperature signal No oil pressure signal Overcrank Speed sensor fault • "Qe_.;1~1 ·i:iin~ons Alarm horn silenced Analog inputs 0 Battery charger fault * • Chicago code active * Common fault (Includes t) Common warning • Digital inputs 0 Emergency stop Engine cooldown (delay) active Engine start delay active Engine started Engine stopped EPS supplying load Generator running Input/output communication loss • Internal failure Master switch not in auto • NFPA 11 O alarm active Remote start System ready :a~nera_Jar F=L!n~ID~B ., AC sensing loss • Alternator protection Ground fault input* • kW overload Locked rotor Overfrequency Overvoltage (each phase) Underfrequency Undervoltage (each phase) • Standard functions o Available user functions * Functions require optional input sensors or kits t Items included with common fault shutdown GB-100 10/1 0a Page 3 Shutdown Function • • •t • 0 •t • 0 0 •t • • •t ~ 0 • 0 •t • • • • • • • • • 1 KOHLER CO., 1Kohler, Wlscqnsln 53044 ,USA ·Phone 920-457-44<l1·, Fax920~4s9,1646 For the,nearest sales and ·service outlet In the·, , US and Canada;, phone 1-800°544'.244-t · kohlerPower.com ' /- 1. ' Controller Specificati'on$ Declsloh-tvlaker® 300().c,-Soflware Version 1-.00:ofhlgher • Power. source-with.circuit prot13ction: 12-or 24-voit DC • Power drain: 200 mililamps· · • Humidity .~ange: 5%. to·95%. noncond(\lnslng • bpe,ratiilg·teniperafure range: -40°C to +.70"C (-40°i= to +158°F) • Stgrage temperature-range: -40°C to +85°C (-40°F to +185°F) :~· Starigards:. . o CE Directive o NFPA99 o NFPA 1:1 O; Layel 1 o UL508 o ASTM 131'17 (salt-spray test) • Panel dlmenslons~W xH,.?29 x 160 mm (9.0 x6.3 in.) , ·~ohler Power Systems . Asla,Paclfic Headquarters 7 Jurong Pier Road Singapore 619159 . Phone (65) 6264-6422, F-ax (65). 6264-Ei455 Deci$.ion-Maker® 3000 Available Options ~' Float/l;qliall~e.Battery'Charg11r avallablewltl:1 6 or 10 amp OC:Yolt. output. Tlie 10.amp models are available with and without NFPA. alarm to signal.a battery charger fault. D Prime, Power $wltcti ,prevents l;>attery drain during generator set · non-oper13tion:perlod~ ahd when:the generator set battery Cf!rinof l;>e maintained-by an AC battery charger. Cl Re!llote:Emergency.Stop S.wltch ,avaliable as E! wall,mm.inted ~ panel to.remotely shut qown the generator set. O R(!mote Monl,torlng Panel; The Kohler® Remote Serial Anriunciato~ (RSA ii) enables'the-operator to monitor the:status.pf tlie ·generator se! from a rerr/otelocatlon; which may be requlred'fgr ,NFPA 99 and NFPA 1.1 O installations, D Run Relay provides arelay. lnd)catlng that the generator.set:ls· .- running. · · 0 Shunt Trip. Wiring prqvides relay outputs to trip a shunt ti!p clr,c!,Jlt ,breaker and to,slgctal-tlie conimonJault shutdoyms. ·co,ri,tacts,rated-· at 1 d amps at 28 voe or 120VAC. D . Two lnP,L!t/Flve OutpufModule provides a generatpr set·mourit'ed. panel .wlth,two inputs ar(d five ·relay outputs. · orsTRIBUTED BY:' Av~il~blllty Is S\Jbject to chE!rii;te withi;,ut,notlce. Kohl~r Cc:>. resel"{es the . right to change the design, or specilflcatlons:Wlthoutnotlce and-~lthout any obligation . or liability whats913ver. Contact your -local Kohler®· © 2009, ?Ji1,0 by Kohler Co., All rights res~rved; · ,generator setdlstrlbuto,rfor avall~l;>lllty. Ge-100 10/10a Peg~ 4 , Industrial Generator Set Accessories KOHLER®POWER SYSTEMS Line Circuit Breakers 20-2250 kW ~9001 -~ NATIONALLY REGISTERED 0 0 0 Single Circuit Breaker Kit with Neutral Bus Bar 20-300 kW Model Shown 0 0 0 Dual Circuit Breaker Kit with Neutral Bus Bar 20-300 kW Model Shown Standard Features • The line circuit breaker interrupts the generator set output during a short circuit and protects the wiring when an overload occurs. Use the circuit breaker to manually disconnect the generator set from the load during generator set service. • Circuit breaker kits are mounted to the generator set and are available standard with load-side lugs or bus bars and neutral bus bar. • Kohler Co. offers a wide selection of molded-case line circuit breaker kits including single and dual configurations for each generator set. • Four types of line circuit breakers are available: o Magnetic trip o Thermal magnetic trip o Electronic trip o Electronic with Ground Fault Circuit Interruption (GFCI) trip • In addition, line circuit breakers are offered with 80% and 100% ratings (thermal magnetic available only in 80% rating). • Single line circuit breaker kits allow circuit protection of the entire electrical system load. • Dual line circuit breaker kits allow circuit protection of selected priority loads from the remaining electrical system load. • Line circuit breakers comply with the following codes and standards unless otherwise stated. o UL 489 Molded Case Circuit Breakers o UL 1077 Supplementary Protectors o UL 2200 Stationary Engine Generator Assemblies G6-BB 9/10d ' ' · -Line Circuit_B,reaker Type$ Magnt;!tic Trip The magnetic lrip features an electromagnet in series with the load contacts and·a moveable armature to activate the-trip . · mechanism. When a sudden .and-excessive currentsuch .as a short circuif occurs, the electromagnet attracts the armature , resulting in an [nstanfaneous trip (lJL 1077 circuit breakers). Thermal Magnetic Trip Therm~lmagnetic trip contains a ~herrnal portion with,a blnietal!ic strip that reacts:to·the he1;1t pr.educed -fr.om th_e load current. 'Excessive current.causes it-to-bend suffit:iently'to trip · the mechanis'm, the-trip ,delay is dependant on· the duration and exce1:1s of th·e overload current. Elements E!re factory" calibrated. A combination of both thermal and magnetic features E!lloy.,s a delayed trip on an,overl9adaild an instantaneous ,trip on a short circ;uit condition. ElectrQnic Trip These line circuit breakers use electronic,controls and:miniatute 't:urrenur~iistqrrrie·r~ ,tQ monitor electrical currents a,n.d trip,when- ,preseHiniits-are,excl:ledl',!,d. 'Electronic with Ground F~LJli Trip· The ground t11iult trip fl:l~tute ·is corrimonly -referred to as Ground Fault Circljit'lntem,iption (GFCI). Mogels with GFCI compare currentflow. in-,pha1:1e arid neutraHines, .and trip when current \.ml:lalant:e_.exi1?ts. Ground .fault trip'·ur:ijts ar1:1 ar)integral part of the circuifbrea~er, · and-are not available as field-installable kits. The groundfaUlf. ,pickup switch sets the,curreht level at which the circuit breaker will trip aft.er the gr9und fE!Ultdelay. Ground fault pickup values ~re based on circuit breaker sensor plug only and not on the rating-plug multiplier. Changing the rating plug multiplier has no effecton the ground fai.llt·pickup values. 80% Rated Circuit Breaker 'Most molded-case-circuit breakers are 80% rated devices. An 80%rated circµit'b·re~k:er,can only be applied at 80% of its ·ratlrig:for continuous loads as-defined by NFPA 70. Circuit conductors used with 80% rated-circuit breakers are required to be rated-for too% of the circuit breaker's rating. The BC>% rated circui, breakers are typically at a lower cost than the 100% rated circuit breaKer but load growth is limited. 100% Rated· Circuit Breaker Applications where all ~Land. NEC ,restrlctions-are.met'c1;1h:'.use · 1CiO% rateg, circu!t bre1;1k_er~ where 100% rated ,clrcult¢,c~ri .carry·, 100% of the circuit breaker and conductor curre·nt ratini;i. The 100% r.ated cii'coit·br.eakers are typically at a. higher-cost than-the _80% rated circuifbreaker but have load growth possibiiities. When applying 100% rated circuit breakers, comply-vyit_h ·the various restrictions including UL Standard 489 and_ ·NEG· _ _ Section 21,0. If any of the 100% rated-circuit breakerrestrlctlo·ns are n,otmet, the circuit>bi'eakerbecomes an:80% rated 9!foulf · breaker. ACC8$SOries o· Alarm, $witc!'t The alarm·.switch indicates that the ci,fcuit brl:la~er is. in·a tripped position-caused by an overload, shortqircuit! .ground fault, 1he Qj)l:lratlon.ofthe shunt.trip, ari ur11;leryoltage trip, ofthe push,tb- trip. pushbu~on. The E!la_rm-resets·when. the-,circult breakeris reset. D A4xil!ary Contacts These switches send a signal ihdici;iting whether the main circuitbfeiaker contacts are in th~ oµE!ri or closed position. D Bus Bars(units Without circuitbreakers installed)' Bus. bar-kits are available on alternators Witt\ ieads for· conneciion'to thei gener"'tor setwhen-drt:1:1itbr!!Jakers ar~, not ordered. Bus :barkits:offer a converiienlwi:!Y .tci' connecf\lo~~ leads to·the ·gl:lnerator-set when-a,qirc1,1it breal<l:lr is not pi'El$eht D Ground Fault Annunciaticm A relay contact fcii' customer conneqtion'iildicates a ground·fault condition.and is part of a wound fault alarm. D Lockout Device (padlock attachment) This fi_eld-in1:1tallabl_e :heindle pa<:llock ~ttachnierit is,avall~ble for .manually operi:ltEld circuit br~akers. 'The.attachn:,enfcan accommodate three padlocks,ahd will:lock the circuit breaker'in the·OFF po'sltipn,only. . , · .-- O Neutral Lugs Various neutral lug sizes are available to accommocl~te ntultiple ,cable $izes for connectjon to the bus bar only; · 0 Ovl.=!rcurrerit Trip Sw_itch The overcurrent-frip switch·indlcates that the circuit bre~ker. fias. tripped d~eto overlpad, gro1,1nd fault, or short circuit and-returns fo .the <:leehergi:zeg state wllen the circuit breaker is reset. D Undervoltage Trip, 12 voe or 24 voe The undervoltage trips the circuit breaker when the control volt~ge drops below the preset threshold of 35%-70% of the rated voltage. o st,untTrip, 12 vpe or 24 voe A shunt.trip option proviaes-a·solenoid within the circuit breaker ,case .that, when momentarily-energized from a remote source, activates the trip mechanism. Th!s feature allows the circuit breaker to be tripped by customer-selected faults such as alternator overload or overspeed. The circuit breaker must be .reset'loci:!IIY after being tripped. Tripping has priority over manua_l ·ot motor. operator closing, D St,unfTi'ip Wirin~,i; :·· Cor:mept$ the shunttrip to tne g~n~ratorlset.control!er. G6-81! 9/10d Line Circuit Breaker Specifications 80% Rating Circuit Breaker 100% Rating Circuit Breaker C.B. C.B. Gen.Set Alt. Ampere Frame Alt. Ampere Frame kW Model Range Trip Type Size Gen. Set kW Model Range Trip Type Size Magnetic, UL 1077 Electronic Magnetic, UL 1077 20-60 4P/4Q 150-400 Electronic GFCI D E 30-100 with 12 V shunt trip (480V Electronic 20-60 4P/4Q Magnetic, UL 1077 max.) 150-400 Electronic GFCI D with 24 V shunt trip 60-180 4S/4V Electronic 15-150 Thermal magnetic H 600-800 Electronic GFCI p 175-250 Thermal magnetic J Electronic Magnetic, UL 1077 150-400 Electronic GFCI D Magnetic, UL 1077 E 200-300 4UA Electronic 30-100 with 12 V shunt trip (480V 600-1200 p Magnetic, UL 1077 max.) Electronic GFCI '--... ~ with 24 V shunt trip Electronic 350-900 150-400 Electronic GFCI D 15-150 Thermal magnetic H 4M/5M (small ext. box) w/leads Electronic 160-,801 '4S/4V ;175--250: Th_~rmal magnetilt [.); (no5M4044) 600-1200 p 300-400 Thermal magnetic L Electronic GFCI Electronic Electronic 600 D 350-900 1600-2500 Electronic GFCI R Electronic GFCI 4M/5M 700-800 Thermal magnetic M (large ext. box) w/leads Electronic (no 5M4044) *t 3000 NW 800 Electronic Electronic GFCI 800 Electronic GFCI p Electronic 1000-2250 and 5M/7M 1200-2500 R 15-150 Thermal magnetic H 900kWwith w/bus Electronic GFCI 175-250 Thermal magnetic J 5M4044 (large bars Electronic ext. box) ":j: 3000 NW 300-400 Thermal magnetic L Electronic GFCI Electronic Circuit Breaker Lugs Per Phase (Al/Cu) 600 Electronic GFCI D 200-300 4UA 700-800 Thermal magnetic M Frame Size Ampere Range Wire Range E Up to two wire terminals fitting 1000-1200 Thermal magnetic p (480V max.) 30-100 10-32 or 1 /4-20 stud 800-1200 Electronic H 15-150 One #14 to 3/0 p 800-1200 Electronic GFCI -,.._ ~Q; 175 One 1/0 to 4/0 300-400 Thermal magnetic L /_g_Qo-=-~5PJ (9n_e ·~zo:t:Cf'~§!n<croil) Electronic L 300-400 One #1 to 600 kcmil Al 350-900 600 Electronic GFCI D One #2 to 500 kcmil Al (small ext. 4M/5M 150-400 One #2 to 600 kcmil Cu box) w/leads 700-800 Thermal magnetic M D Two 2/0 to 500 kcmil Al (no5M4044) 1000-1200 Thermal magnetic p 600 Electronic Two 2/0 to 350 kcmil Cu 800-1200 p M 700-800 Three 3/0 to 500 kcmil Electronic GFCI 600-800 Three 3/0 to 500 kcmil 350-900 Thermal magnetic p 1000-1200 Four 3/0 to 500 kcmil (large ext. 4M/5M 1600-2500 Electronic R box) (no w/leads R 1600-2500 (8) lugs per phase rated for 5M4044)*t Electronic GFCI NW 2500/3000 (1) #4-600 kcmil or (2) 1/0-250 kcmll 1000-2250 Thermal magnetic and 900 kW 5M/7M Interrupting Ratings with 5M4044 W/bUS 1200-2500 Electronic R (large bars Interrupting Rating 240Volt, 480Volt, 600Volt, ext. box) ":j: Electronic GFCI Code kA kA kA * Available as front or rear facing circuit breaker on junction box. B 10 Front facing circuit breakers are not available on the D 25 18 14 600-2000REOZM, 600-2000REOZMB, and 400-800RZW models G 65 35 18 t Front facing circuit breakers for 450/500REOZVB models are available J 100 65 25 for units with standard air cleaner and not with heavy-duty air cleaner. K (except P Frame) 65 § 65§ 65 § :j: The 5M4044 is a 4-bus alternator and has bus-type mounting. K (P Frame) 65§ 50 § 50 § L (except NW Frame) 125 § 100 § 50 § § Contact the factory for this rating. H (NW Frame) 100 § 100 § 85 § L (NW Frame) 200 § 150 § 100 § GB-88 9/10d KOHLERCO., Kohler,Wisconsln 53044 USA -Phone 920°457 04441, F~ 920-459-16413 . -For the nearest ·sales and service outlet In the us and banada, phon~ r-add-544-~444 Kc;,hlerPower.com .Kohler-Power Systems ' ,Asla:Pa:clflc: Headquarters 7 ~urohg Pier Road Singapore 619159 --,, Phone (65) 6264-6422, Fax (65) 6264~_6455 Line Circuit Breaker Applications Single Circuit Breaker Installations , A,generator·set with.a,singl~·circuit break!;lr installed typically·. · feeds a single transfe~ switch and then E!-~istribution panel. this-allows protection of the,entire system. l I. 'l 0 To.Remaining · Buitd'tng Loa~s To-Priority Load(s) ... Single line clrcultcbi'Eiaker configuration wh_ere circuit breaker trip can trtp·caiJslng all power to'bulldlng loads lnt:iudlng priority load to be dlsrupti,!d. -DualCircuit Breaker Combinations ,, ,, ,,, '. Flrsf Second , · Alternator C. 8. Frame C. B. Frame Mo,c:101 ' Size Size ,Comments. 4P/4Q/4S/ H - 4V/4UA ,J - ... 4S/4V/4UA L -. ' -4P/4QJ4S/ D -. :100%-ratlng·,.standard,or . 4V/4L!A . G.FQI '' ' -M - 4S/4V/4UA p , 100% rating, standard or -GFCI '' 4P/4Q/4S/ H H j 4V/4UA J H orJ 4S/4'!,//4UA _. L H, J, or.L ''' . ,'' 4P/4Q/, D H, J,-L,-or D 100.% rating, no ~FCI 4S/4V . -~ I ' -- '' " 4UA Q H, J, L, or D Primary.or sec: available as: JOO% rating; std. or'GFCI .. ... Avallablllty 'is subject'to phalige without noiice. ,Kcihl!;lr ,Co. reserves the right to ~nange th.e desl~I] or llpecl.fications without n,otlce arid,.~lthout any obligation-or llablllty what!!oever. Contact your local Ko/ller®·generator·set dl!lfrlbutor fqr avallabillfy. · Dual. Circuit Breaker tnstallations A-generaton,ietsw[ih ,dual, circuit breakers installed is used to segregate ·critical loads. Typically, c;me circuit breaker will feed a. main transfer switch-with, noncritical loads and the other circuit breaker will feed,a second transfer switch that feeds critical loads. · · To Remaining · BulldJng Lqads To Prlortty·Load(s) Dual line clrcult-breaker·configuratlon where first clrcult,~r~aker can trlp,allowlng second:ctrcult preiaker to continue supply[fig power. to pr(ority load(s). · Alternator· Mod.el 4S/4V 4UA 4S/4V_ 4UA ·First' : Second '' C. B.·Fram, C. B. Frame Size Size Comments M H, J; L, cirD 100% rating, no G'FCI . -~ -M H, J, L, orD D avallabl.e.as GFCI .. t=' H, J, L, or D ,. ' 100% rating, no GFCI ''' :p · P and/or·D available.as l H; J·,.L, or D -GFCI · - p p 100% rating, no GF.CJ ._ 4M/5M/7M All Dual circuit breaker configurations avallable·as Engineered Speclal.s :b.lSTRIBUTED:BY: Mike Knez BR . _ · Bay City Electric Works r1~v· 12208 Industry Road : "91 I , Lakeside CA 92040 ' ,' ' ' WORKS . 6t9'."-938-8200 ext 335 · 6:19.-'.938.,8217 fax < , C ,, ', <''' '; '•"· @ 2001;:iino by Kciiiler.Co. All·rtghte reserved. t, Gil-BB, 9/1 Od Industrial Generator Set Accessories KOHLER POWER SYSTEMS System Batteries ~9001 -~ NATIO~ALLY REG1STERED Typical Overall Dimensions D w 1 H _! -L - Charge Voltage Fuel Battery Battery BCI Type* Part Qty. per Group Number Kit Size Wet 324586 1 31 Battery Specifications Standard Features Kohler Co. selects batteries to meet the engine manufacturer's specifications and to comply with NFPA requirements for engine-cranking cycles. Heavy-duty starting batteries are the most cost- effective means of engine cranking and provide excellent reliability in generator set applications. Batteries are rated according to SAE standard J-537. All batteries are 12-volt and have lead-calcium or lead- antimony plates with sulfuric acid electrolyte. Most generator set battery kits offer dry-charged or wet-charged batteries. Tough polypropylene cases protect against life- shortening vibration and impact damage. Removable cell covers allow checking of electrolyte specific gravity. Battery SAE Dimension, mm (in.) L w H Cold Cranking Reserve Battery Post Ampsat-18°C Capacity Layout and (0°F) Min. Minutes at Style 27°C (80°F) Min. 330.2 173.0 239.8 950 185 8/2 (13.0) (6.8) (9.4) Battery Post La.youts A-C and Styles 1-2 A DI) 0 B G C ~ 0 1 --ID~ Poolli,e.17.48 •• Negalive. 15.88 dia. 15.88 height Post 1:9iaper 2 J_ ~ 12.7-10.1 helghl 3}8-16" UNC-2A thread Notes: Dimensions are in mm; 25.4 mm equals 1 inch. BC! group numbers shoym in ilalics. Order stud kit :2544:27 lo ocnvedfrom style 2 to Sly}e 1. Industrial G'enerator Set Accessories ,: ' KOHLER POWER· SYSTEMS Float/Equalize Battery :ChatSer I. I ·i . i ·I I I I I I I . I I 1· 09·001:1 tlllCDHUR. . , .. -POWER SYSJ'Efv'IS NATIONALLY ftEGlST£RllD r'S "f'f -iDec1 1ca ions· I nstalle.d"Batte·ry -NFPA 110'Alarm Outputs PAD~492863• Yei's Battery Charger Kit · InputVoltage Input Frequency Line Regulation Across Input Voltacie Range_. Dimensions (L x W x D) Weiighf · ' ', ~ ·.10 1.'+.1i•••••V.t1,..t1f .. · 00.WIIEIB:i' . .. Standard Features " . 'Kohler automatic battery chargers feature two charging modes to keep lead-acid and nickel- cadmium batt1;1ries-flilly charged without overchargi11g . The battery charger automatic float-to-equalize · operation maintains battery voltage with no manual fnterventiori. .Q • . TemperaturE:l .compensation feature prevents .. overcharging or undercharging battery qt high/low ambient temperatures. • Curr\':lnt-lir:niting circuitry prevents battery chargerJr'om · overload: at low battery voltage and dt.Jring a short· circuit. The ten amp DC current limit allows.-the bc',lttery charger to remain connected to the battery during engine cranking. , · Battery charger complies with NFPA 11'0 code · requirements when equipped with optional alarm: circuit board. ,Alarm board feature~.low:batter,y .. -· voltage, high battery voltage,, andbafteiy,ctiarger malfunction alarm contacts. · .. .. , -- Output Number· of Cells··_- Voltage F Amps Lead Acid. .l·.·Ni-Cd. 12 I 10 '' r -. 6 ' '·9, . PAD-292863 .. . 120/240 VAC 50/60Hz --. ' ~1% 211.x1:43 x 422 mm (10.67 x 5.63 x 16,63 iri.) . ' .. ' 1'1 .8.-kg (26 lb.) . -'. ,,, •" ., ... Float/Equalize Battery Charger, continued Automatic Float to Equalize When the battery loses its charge, the battery charger operates in the High Rate Constant Current Mode until the battery voltage rises to the preset equalize level.At the preset equalize level, the battery charger switches to the constant voltage Equalize Mode until the current required to maintain this voltage drops to 50% of the battery charger's high rate current.The battery charger then switches to the lower constant voltage Float Mode when the battery nears full charge. The battery charger continues to operate in this mode until AC input power disconnects or the current required to maintain the battery at the float voltage setting exceeds 6 amps. Temperature Compensation The battery charger compensates for battery temperature using a negative temperature coefficient. The battery charger provides temperature compensation of -2mvl°C per cell over the ambient temperature range of -40°C up to 60°C. The temperature compensation automatically adjusts the float and equalize voltage settings to prevent the battery from overcharging at high ambient temperatures and undercharging at low ambient temperatures. -.---. -Eq.iallzeVoltage ~ Roat Voltage , Float Current nme- • High Rate Constant Current Mode • Eqoollze Mode D FloatMode Figure 1 ---------L ---- I ---------~ -----1 -----I 92 94 96 9S 100 102 104 106 % of Nominal Charglog Voltage Figure2 ' ' ' ' : Fl.oat/Equalize Battery Charger, continued ·· I -' • ' , S_t;;tndard Features • Ammeter an~ voltmeter indicate .. battery-,charging ratewith 5%fLill-scale accuracy. POWER ON lamp indici;ite:fbatter.y charger i$ operating. • AC inputan~ DC ou~put fuses-prevent batlery charger dam;:ige from ·abn,ormal overload and short-circuit conditions.•· • Operational tempera~ure range is ,from 40~C ( .,.~40"F.): to 60°C (140°F). aattery charger float equalize voltage automat,ically adjust throughout-the temperature raog~'. ~-Reverse polarity protection circuitry prevents.batt~ry charger from energizing if improperly connected, • lnternal'terminal blocks .for AC inpµt and be outpuU s~nsingdead: connections. • DC y~lta_ge regulation oHf% from no load tcHtill'foad and AC input line voltage variations of ±10%. •· · UL listed/CSA certified. • Wall-mount, slotted enclosure with knockouts for customer conduit installation. Reconnection blocks allow operation at 120 or 240 volts AC, single phase, 50 or 60 hertz. • , Batt~ry charger circuitry protected from AC line and DC load vc:;,lta~e spikes and transients. • terminal block for remote battery sensing leads. ' . • Automatic float-to-eql,lalize operation with. individual potentiometer adjustments. Charge up to 12, leac!~~cid or 18 .nickel-cadmium battery cells. • No a~justments are necessary for lead-acid or nickel-cadmium bqtteries. • Oversized transformer an~ SCR heats ink allow constant .current charging at 1 O amps up to the .eqµal1ze, voltage .. ·· setting for·fastest battery charging. · · . ' . Note: The battery charger will discharge the engine starting battery(ies) when the battery charger is connected to the battery(ies) and is not connected to.an AC-power supply. to:prevent engine starting battery(ies) discharge, instan:battery chargerrelay kitGM39659. · '·,i-,., Float/E'qual'ize Battery Charger, continued ' 10,S7l271) 7,00{t78J -----~--1-~o<-,_L--~ 7,00(171,\] 120YPltNAUf-ffl\JOlTNM - ,500 DIA, X .219 PIA, [12,7X5,6] KEYHOLE 2PLACES TERMINl\l.. AC -BLOCK oi~:,_.~, DC - 'rEf!MINAL o BLOCK ~ 0 ·- VIEW B--8 CUSTOMER CONNECTIONS ,0 5,63 l143f 0 L: LV -N,O, -CONTACTS, CU}SE ON 1 .. 0W BATTERY VOf..TAGE Hll''-N,O, COITTACTS. CLOSE ON HIGH BA'liERYVOLTAGE CM-N,O, CONTACTS, CLOSE ON lOSS OF AC INPUT OR LOSS OFOCOLJJPUT VIEW A-A OPTIONALAV.llMBOARD 0 hittustr:ici"kGerieri,tor Set Accessories" I ,KOMLER.:POWER SYSTEMS. Voltage Regulators· 519001 :-,~EM.S /l'lATIOr-11\lLV REGl51EllfD . , ·llit~gral' Voitage Reg,ulator with Ko'11er® Decision- . MaJcer® 3boo,controller (20-300 kW Generator Set Models) ;, I . Declslon-Make,.3000 Controller with lntegrai Voltage Regulator irhE! voltage regulator is integral to the controll!;:lr anq '. useiHnicroprocessor'logic,providing.±Q.5% no-load to full-load. reglJl~tion:using root-mean-square (RMS) voltage sensing. I , ' "the voltage reg1,1lator features three-phase sensing ~nd is / av~ilable for 12;.or 24-volt engine electrical systems, Voltage ~egulators The following information provides general .features, specifications, arn;l func;:tions of available volta,ge regulators. This information generally applies to a single generator set and multiple generator sets with paralleling application$. Refer to the respective generator set specification sh1,3et and, l,ee your authorized distributor for information regarding specific vci!tage regulator applications ariq availability. 1 .. lrit~gral Voitage Regulator With Decision-Maker® 300,0 Controller --- Adjustment Digital Display Range Settl,ig . " Default Selectlc;,n vi>ttiigo Adlusm1mt 'VoltAdl;' ,:i:10¾ dSystom Voltaao '. System Volta.go '' ".' Undolfroqumoy: l.i~oad 'OT " Frequonoy Sotpoll)t . , ' Requonoy Sotpolnt 42to62Hz 2.5 Hz Solow Systom Frequonoy Undorfre:qi.Jenoy Unload Slope .S]opo., · 0-10% of System VolfuQG (Volts por Cyclo) 5 Volts por Cyclo ' ,, : ,::- ', I i ·,1 • I i ! Voltage Regulators, continued Specification Integral with DEC 3000 Integral Voltage Regulators with Decision- Controller Maker® 3000 Controller Generator Set Availability 20-300 kW Models Type Microprocessor based • A digital display and pushbutton/rotary dial provide access to dat two-line LCD display provides complete and concise information a.A Status and Shutdown LEDs and Digital Display • The controller provides ISO 8528-5, Class G3, compliance for Indicators transient response on some 20-300 kW generator set models. See Operating Temperature -40°C to 70°C (-40°F to the respective generator set spec sheet for specific applications • See G6-100 Decision-Maker® 3000 for more information. 158°F) Storage Temperature -40°C to 85°C (-40°F to Generator Set Calibration Menu 185°F) • L 1-L2 Volts Humidity 5-95% Non-Condensing • L2-L3 Volts (3-phase) • L3-L 1 Volts (3-phase) Circuit Protection Solid-State, Redundant • L 1-N Volts Softward and Fuses • L2-N Volts Sensing, Nominal 100-240 Volts (L-N), 50-60 Hz • L3-N Volts (3-phase) Sensing Mode RMS, Single-or 3-Phase Voltage Regulation Menu Input Requirements 8-36 voe • Adjust voltage, ±10% Continuous Output 100 mA at 12 voe Maximum Output 100 mA at 12 voe Transition Frequency 50-70 Hz Exciter Field Resistance NA No-Load to Full-Load ±0.5% Voltage Regulation Thermal Drift less than 0.5% (-40 C to 70 C) [-40 F to 158 F] Range Response Time Less Than 5µS Voltage Adjustment (of ±10% system voltage) Voltage Adjustment Controller Menu Knob Remote Voltage NA Adjustment Paralleling Capability NA VAR/PF Control Input NA DVR® is a registered trademark of Marathon Electric Mfg. Corp. NA -Data not available at time of print. ·, ! ), Nfodel KSS-DMVC:-0260S· KOHLER POWER SYSTEMS MPAC®· 1500 Controller S_tandard Features • ·MiCrbproCessor-baSed .controller • Environmentally sealed user interface • .LQD,display, 4 I.ines ~ 20 characters, backlit • 'Dyn~mic functjon keypa&With tactile feedback pushbuttons allqws complete programniin!iJ and viewing capability atthe door, L,ED.:indicators: Source .available, transfer switch posftion, · service required (fault), and. "not in auto" · • Broadrange vciltag~ sensing (208--600 VAC) on all pha.ses Phase-to-phase sensing-and monitoring with-0.5% accura·cyon both sources Frequency sensing,with 0.5%_ accuracy on both sources • Anti-single phasing protection Phai:;e rotation sensing forthree-phase systems • Re11l-time clock with ~atter,y backup and automatic adjust for. daylight'saving time and leap year · • l:ime-stamped event log Fail-safe. trE!nsferfor loaded test and exercise functions. • DIP switches: password disable and maintenance - • Modbus® RTU and Modbus® TCP/IP protocols - • (Modbus® register map available) · RJ45 connl;)ctor for 10/100 ethernet connection USB 1port with .read/writ~ compatibility • · !solated RS-485 ports • One-yearlimited warranty Pro_grammable:Featllres : Tr~nsfer Switch Stc;1nd~rd Features • Programming and monitbring methods: • UL 1008 listed af480 VAC · 0 Monitoring and password-protected programrti\ng atthe file #'E58962 ·(automatic), # E86894 (nonautomatic) door using the keypqd and display · , • CSA certification,available O Program arid monit9r using a PC with Monitor llhihtegrated ,• Availablewit.h· either automatic-or non-automatic control generator set E,md_ ATS monitoring software. · 1• .. Available in 2; 3, qr 4.pble·coQfigurations· · 9 Transfer files through the USB port • High ~ithstand/closing ratings, fqr use with specific breakers orily • Sy$!emwoltag~ and freqyency ,• Electrically operateid; mechanic1;1lly held rnec_h1;1nism • Voltage· unbalance • Double-throw, meclianically interlocked design (break-before-• Over/undervolt~ge and over/underfrequencyforall phas1;1s bf.the make power contacts) :normal and emergency Sources • Enclosed arc chambers. with arc chutes • Time-delays · • Standard-transjtjon modeLKSS.and :programmed,transition KSP • Load/no load/auto~lbad test and load/no-load exercise functions model available · • Programmable inputs and outputs • Silver tungsten alloy contacts on 400-600 amp models (Model • Load control outputs .(load stepping) KSS) . . . , · • Selectable-operating modes: utility-generator, generatpr- • Silver alloy main,contacts (Model KSP) generator, or utility-utility • Front-accessible contacts for easy inspection. • Load bank c.ontr61 for exercise or test , • Programmed-transition opera,ion provides a center OFF position • Pre/j:)cist-trqnsfer, nine individual time delays for selected loads .that allows residual voltages in the load circuits to decay·(Model ABClBAC/none phase rotation selection with error detection KSP) • Resettable historical data • Main shaft auxilia:ry:position-indicating contacts, on!:tset Normal • In-phase monitor and one set Emergency _ _ • Pa$sword;protection; three ~ec;urity levels ·I I . :I .• I I ,'I KSS-DMVC~0260S, continued User Interface LED Indicators • Contactor position: source N and source E • Source available: source N and source E • Service required (fault indication) • Not in automatic mode LCD Display • System status • Line-to-line voltage • Line-to-neutral voltage • Active time delays • Source frequency • Preferred source selection • System settings • Common alarms • Load current, each phase (requires optional current transformers) • Inputs and outputs • Faults • Time/date • Address • Event history • Maintenance records • Exerciser schedule • Exerciser mode • Time remaining on active exercise Dynamic Function Tactile Keypad Operations • Scroll up/down/forward/back • Increase/decrease/save settings • End time delay • Start/end test • Reset fault • Lamp test Main Logic Board Inputs and Outputs • Two (2) programmable inputs • Two (2) programmable outputs, isolated form C (SPDT) contacts rated 1 amp@30 VDC, 500 mA@120 VAC DIP Switches • Maintenance mode • Password disable Event History View up to 99 time and date-stamped events on the display or on a personal computer equipped with optional Monitor Ill software. Download up to 2000 events with Monitor Ill software or download complete event history file to a PC or a memory device connected to the USB port. Communications • USB port with read/write capability • Isolated RS-485 ports • RJ-45 connector for 10/100 ethernet connection • Modbus® RTU and Modbus® TCP/IP protocols (Modbus® register map available) • USB Port. Upload or download files from a PC or a memory device through the USB port. • Application software • Event history files • Language files • Parameter settings • Usage reports • Feature configuration Programmable Features • System voltage, 208 600 VAC * • System frequency, 50/60 Hz* • Single/three-phase operation * • Standard/programmed-transition operation * • Preferred source selection • Phase rotation: ABC/BAG/none selection with error detection • Voltage and frequency pickup and dropout settings • Voltage unbalance, enable/disable • In-phase monitor: enable/disable and phase angle • Transfer commit/no commit • Source/source mode: utility/gen, gen/gen, utility/utility • Passwords, system and test • Time, date, automatic daylight saving time enable/disable • Time delays (see table) • Exerciser: calendar mode, loaded/unloaded up to 21 events • Test: load/no-load/auto load (1 60 minutes) • Automatic override on generator failure (loaded test and exercise) • External test: loaded/unloaded • Peak shave delay enable/disable • Current monitoring (requires optional current transformers) • Pre/post-transfer, nine individual time delays for selected loads • Resettable historical data * System parameters factory-set per order. Modbus® is a registered trademark of Schneider Electric. kss-.DMvc~o260S co.ntinded ·. . . . . -: . ., ; . . . ,, . ',. . : :· . . ; .. :.· ... P;rog·r~n,mable lnpt!ts ~' ·External'time delay'input ~ External battery fault External common fault · •. Inhibit transfer • Load shed to force transfer .to OFF (programm$d~transition models only; requires optional ioadisbed kit) •1 Peak shave/area protection input • External test • Three-source system disable •, ~ypass disable Programmable Outputs ~' Chic~go alarm control .~ Common.alarm-events • · Contadtor .position · ,• Exercise gCtive. . • .Failure to acquire standby source • Failure to transfer ·• Ge,nerato.r ehgihe st!;lrt, source N,and :E • ·l/0 module fa'i.ilis • . ~oad bank i;::ontrol . . . . . -~ i l,oad c9ntrol, activ~ ·.(pre/post transfer,'•delay, up to 9, outputs)' •, ·Loss.of.ppase.fault, source N and E; • I External:battery'fault· •:, Non-!3rnergency, tra.nsfer • Not iri automatic·mode •. Over/underfreq!JE:incy faults, source N and.E (generator) •, 6ver/undervolfage faults, sourpe N and != • Peak shavE1/areg protection active •, Phase rotation error, source N and .E • Preferred· source supplying ioad • S6ftWare-controlled relay outr,>uts (four maximum) ., Source.available, preferred arid standby • Standby source supplying load • , Synchronizing output •; Test.active · •, Transfer switch. auxiliary contact f~l!lt • . Transfer switch auxiliary cciritact·o!)'en • , Voltage unba!~mi;::e ___ , : . Vottaae:arid Freauency ,Sensing Parameter 'Default Adjustment Ranae , UndervciHage dropout 9·0% of.pickup 75%-98% Undervoltage. pickup 9:d% cif nominal 85%-100% - bvervoltage dropout• 115%,of nominal* 106%-135% · Overvoltage pi'ckup 95% of dropout 95%-100% '.unbalance.enable Disable Enable/Disable Unbalance dropout 20% 5%-20% -Unbalance pickup 10% 3%-18% Voltage dropout time 0.5.sec .. 0.1-9.9 sec. i.Jriderfrequency dropout 99% of pickup 95%-99% ·Underfrequency pickup 90%.of nominal 80%-95% Overireauencv dropout 1of%otoickup 101%-115% dverfrequency pickup 110%.of nominal 105%-120% i=reauency dropout time 3sec. 0.1-15 sec. · • 690 volts,.maximum. Default.;= 110%Jor 600 volt applications .. . Adjustable Time Delavs Time Del~ys .. -Default Adj!,Jstment . ·Ranae ' Er'neraency source eriaine start . 3 sec. 0-6'sec. Normal source erigi'ne:star;t,(gen/ ~en mode).. · · · Qsec. Emergency source engine . 5 sec. codldown Normal source enginef coold6wn 2sec. :oen/aen mode)_ Failure to acquire·standby s6ufoe-1 min. Preferred to standby _ .. . 1'.sec. .. Standbv to preferred 15min. · Pretransfer to preferred signal O sec. Post-transfer tci oreferred sianal Q;sec. 0-60 min. t Rretransfertostandby signal 0sec. ; PosMransfer to standby sianal 0 sec. Failure tci synchronize 1 rriin. Off (preferred tci standby, . 1 sec. i: loror::irammed~transition orily) Off (standby tp preferred, 1 sec. loroarammed~transition only) . Auto, load. test 'duration 30 min. 1a60 min .. :f tAdJ1:1~table;_in 1 second increineHts. Engine start can oe: . extended tp 60 minutes with a/1 External Battery Supply Module Kit . :j:1 minute increments .. " . ' KSS-DMVC.:.0260S, continued Application Data Environmental Specifications UL-Listed Solderless Screw-Type Terminals for Operating Temperature -20°c to 10°c (-4°F to 158°F) External Power Connections Storage Temperature -40°C to 85°C (-40°F to 185°F) Humidity 5% to 95% noncondensing Normal, Emergency, and Load Terminals . Switch Cables per Max Number Range of lnout and Output Connection Specifications Rating, Pole of Cables per Wire Sizes Component Wire Size Range Amps Pole Copper or Main board 1/0 terminals #12-24AWG Aluminum 1/0 module terminals #14-24AWG 0260 1 1 #6AWG to 350 MCM Use 60°C minimum wire for #14 to #1 AWG. Use 75°C minimum wire for 1/0 AWG and larger. Codes and Standards • The ATS meets or exceeds the requirements of the following specifications: • Underwriters Laboratories UL 508, Standard for Industrial Control Equipment • Underwriters Laboratories UL 1008, Standard for Automatic Transfer Switches for Use in Emergency Standby Systems file # E58962 (automatic),# E86894 (nonautomatic) • CSA C22.2 No. 178 certification at 600 VAC available,file # LR58301 • NFPA 70, National Electrical Code • NFPA 99, Essential Electrical Systems for Health Care Facilities • NFPA 110, Emergency and Standby Power Systems • IEEE Standard 446, IEEE Recommended Practice for Emergency and Standby Power Systems for Commercial and Industrial Applications • NEMA Standard IC10-1993 (formerly ICS2-447), AC Automatic Transfer Switches • EN61000-4-4 Fast Transient Immunity Severity Level 4 • IEC 60947-6-1, Low Voltage Switchgear and Control Gear; Multifunction Equipment; Automatic Transfer Switching Equipment • EN61000-4-5 Surge Immunity Class 4 (voltage sensing and programmable inputs only) o IEC Specifications for EMI/EMC Immunity: o CISPR 11, Radiated Emissions o IEC 1000-4-2, Electrostatic Discharge o IEC 1000-4-3, Radiated Electromagnetic Fields o IEC 1000-4-4, Electrical FastTransients (Bursts) o IEC 1000-4-5, Surge Voltage o IEC 1000-4-6, Conducted RF Disturbances o IEC 1000-4-8, Magnetic Fields o IEC 1000-4-11, Voltage Dips and Interruptions Contacts Resistive Load Inductive Load Motor Load, NC Motor Load, NO Engine Start 2A@30VDC N/A N/A N/A Contacts Auxiliary Contacts 15A@250VAC N/A N/A N/A Weights Weights are shown for transfer switches in NEMA type 1 enclosures, type 3R enclosures, and open units. Consult the factory for NEMA type 12, 4, and 4X enclosures. Weights are provided for reference only and should not be used for planning installation. See your local distributor for submittal drawings. Amps Nema Type Weight kg {lb.) 260 NEMA3R 59 (131) --~'' ~ t ;' ' j ' ' . : KSS-_DMVC-0260S,_c°-nti_nued Withstand / Close-On Ratings fWC.R) · -, Standard Transition MQdel The transfer switch is rated for use on a circuit capable of delivering not more than the RMS symmetrical amperes listed at 480 volts maximum, Qlit no greater than the interrupting capacity of the·seiected circuit breaker. Circuit breakers are ' supplied by-the cµstdmer. All WCR'values are available symm~trical RMS.amperes and tested in accordance with,tbe . Withstand/closing requirements ofUL 1008 . . -- ' CertifiedWithstancl/Closin·g:Cur:rent 'Rating·s Jh~RMS Symmetric Amperes Current Limiting .Fuse . , :Specific·Coor:dinated Breaker Rattings : : $w1icti ·Rating;, Maximum Fu:se. _, Fu~:e: Class Maxfoium *Maximum *'Maximum *Maximun:i ·· amps. · ' ·Size!amps ' Amps VoltaQe Circuit Breaker Size, amps 0260 NiA NIA --NIA 48d Vt 66-Hz ' 400 Suitable. for emeroericv and standby-applications on all,classes of load, 30% tunosten rated or\ all artioeraoes . ' .. 1Su1table for:emergency·and stancjby. applications on ·all classes of load, 30% tungsten rated o,n a11,_amperages -Ratings with. Specific Manufacturer's Circ.uit Breaker Amps. 35000' - Withstand/dosing :ratings (WCR) in RMS symmetrical amperes for sp.ecific manufacturers' circuit breakers.- .,, ' --Molded~Case .Circuit Bi:eaker Switch Rating, WCR, Voltage~ Max. '' Manufacturer Type l\'lax. Site,.' I 'i )'' . '· ' -· amps 260 260 260 · 26Q. 260> 260 2q0 26!) 260' 260 260 260 260 260 260 .. amps.RMS· 35900 ~59po 350.00 ' '' " '' ,., 35000 -'~ ~ . : i' " 35000 . - 35000 ' '' 3500a' ~5000 35000 35000 35009 : _, ?5000 35000 35000 . -! ssboQ .. ,, ,, " 4_80 .480 480 480 .. ---,. 480 ' 480 480 480 480 .. .- 480 4·ao 480 480 480 ' ... 489 a~ps ': Cutier.:i-fammer fDC,HFD · f~o _, ,, Cutier-Hammer HJD; JDC _i5p ___ , Cutler-Harnrner • . HKD, KD, .KbB, KOC:,. ~A· . 490 ,', ., TRI-PAC, LCL ,. Square:!:>_ FC,.FI' . 1Q6: '. ' -- Square b KC,.KH, Kl. ,2$0 ,,,· Square D LA, LC, LE, LH, LI, LX, 4db· LXI '' Siem~ris_ CED6, HED4, HED6-1'15 .. , CFD6, FD6, FXD6, HF.D6 256: i Siemen~ ,, Siemens CJD6, HJD6, HHJD6,. 400' HHJXD6, JD6, JXD6, SCJD6, SHJD6, SJD6 ., GE , .. TB1 100· ,. GE SEL,SEP,TEL,THLC1 15d' GE TFL, THLC2 225 -, ' GE SFL, SFP 2so· GE SGL4, SGP4, TB4, 400 THJK4, THLC4, T JJ, "'"' T~K4,TLB4 '' GE -,_, KSS-DMVC·-02605, continued Accessories Accessories are available either factory-installed or as loose kits, unless otherwise noted. Warranty • Warranty-1-year KS$-DMVC~02:~os, contittQ~.(:t . Recorctttie trarisfer.:swltchr "ddel:'desr natlorr{lrtttie boxea. Th'.e'·trafisfer.~sw.ltch ·mo:detde,sl ·natlon.,deflnes, ., ... , ......... _.,., .... •,,, ... ,._.,,_. .... , .. ,, .. m, .. ,_,-,, ... ,·-.9 ... ,,,,a,-·:·---·-···, ..... ~ .... , .................... " ., ................... 9.... . . . .. ,~har.a~t9ristl~_,arid·.rjrtJri51_s:{as,~~plaln'3d below .. ,s·am··1e;Mt>d·· 1 Elesi' nation-; Ji$t:?:i!OG!fA'-tJ.1:00S ., ... , .. p,._. ........... ~ ... -,.~ ............ ,.. . .. , .. ,,:r· " .... ' .• ., , ...... ",.,,,, ,. -Mociei !t. ·:Rbf1ier"JranMer:sw~cff ,., -· ', •, • • -" r ·~ '.~ -. .,,.: -"• 4 : ,-ID, NEMAA 'F.:· '.NE.MA.4¾ G: 9P%1f9.t:1!t {· •. NEMA;if(erfclosu t.e:stan aard. r Oth·ertypes, aiiallaole'. · ·,tq'.:qr'.c:IJir:. ;,¢):!,i'~nt;!3atirjj],:: :JiJj'.Jfnb.Elts·ibqiq~t~~thei,6!:litE!nlf '(at).qgfo.f '.~tie, ~Wij9,h:..!0,aJj1_P.~(e§iJ ·1004-br:il 10a·so;;i:1 ;02em:i: :Bosoti Y0icroi'. 1046'6: .. io.1:00,· !022s~:i:, :oo6cr ;½;'-§.i~ntj?ftj.;:\r~fl~lji:C~tun~~j~;§flly.- iMtsc-.s·1fa:neous ;§f. i:$:t~ir~:a;-rB Ps>n.rjes:t.ign~. KOHLER POWER SYSTEMS Alternator Data ! ' ',/ / I \/' KOHLER ' ,·: _,:, PO/VER SYSTEMS ' --' . TECH NI.CAL tNFORMATION aULLETIN Alternator Data Sheet Alternator Model: 4S13 Frequency: 60 Hz Speed: 1800 RPM Leads: 12 (6 Lead, 60·0 VQlt) . Class s· . Vol~age Power ao~c L-N/L•L Phase Factor Con nee.ti on Continuous _ 139/240 ~ 0:8 Wye 142;0 277/480 ·(177.5) _ . 127,/220 3 0.8 Wye 136;5 254/440 (17'0.6) 120/208 -· 131.0 240/416 3 0.8 Wye (163.8) . 110/190 . 126.0 3 Q.8 Vvye ' ':220/389 ' ,(157,5): '. 128.0 120/~40 3 0.8 Delta :(160._Q) '. . 78.0 1.20/240' 1 1.0 Dogleg. ,(78.d) _ . .. . 58.0 120/240, 1 0;8 Dogleg: ·(72:5) 142.0 347/600 3 0.8 Wye (177:5) . . . -kW* (kVA) Cla_!_3S F .90°C gs•c 1os0c Lloyds ABS -Continuous 149,0 152.6 159;0 (-186.3) (190,0) (198.8) 144'.6 147.5 154.o .(180.0) • _ (184.4) (192.5) 139,0 143.0 149.0 ·(1_73:8) _ _(178.8) ·(~86.3) '.13gJ> 136.0 140.0 (165;Q) (170;0) ' (175:6), 136:0 140:0 1'46,b -;(1-70,0) . (l75;0) (182.5) 83:0 . 86;0 9.1.0 (a:fo) (8'€1,0) (Q1.6) 62;6 ·e(o 68;0 (77.5) . (80:0), (85,0) ' · 149;0 .. -152;0 · 1s9:o ' (186;3) (190;0) (198.8) 1ao0 c Standby 175.0 (218.8) 169.0 (211.3) 163.0 (203.8) 148.0 (185-9) 160.0 (200.0). 101.b (1.01.0) 76.0' (95.0) 'i15.0 (218;8) ' ,- ' ,;.~:·, : TIB~1·02·· .. Class H 12s0c 1so0c Continuous Stan_dby 172.0 186;6, - (215.0) (225.0) 166.0 172:5 (207.5) (215'.€1) 160.0 165.d (200,Q), (206.3)· 147:0 150;0i '' (183:8). _ (.1, 87,,5-) " 157.0 1ao:0: (196,.3) (2!)0:0) 100:0 ·-· ·1'0:1:6 (100.p) (110~,;o) ,_ 75.0 7EhtY · . (93;8) . '. (9$;0).' 172.0 '180:0- (215:0) ·(225;0) .. * ·All ·data tested in accordance with 'IEEE Standard 115: Kohler·Co, reserves the right ,to change the design or specifications withou_t ·notic_e and'withqutany obligatiqn orlia_bility whatsoever. · · Su~mlttal Data: 139/240 Volts,. 0.8 Pf, 1800 RPM, 60.-Hz, 3;:.Phase, 130°C Rise Symbol Per Unit Ohms Symbol Value Typical Resistances typical Time Constants Phase Resistance 0.030 0.008 Armature Short Circuit Ta 0.010 sec. Rotor Resistance 7.671 2.020-Transient Short Circuit T'd 0.140 siec. Typical Reactances Transient Open Circuit T'do 1.640 sec. Synchronous Typical Field Current Direct xd 3.936 1.036· Full Load lfFL 30.5 amps Quadrature Xq 1.940 ·o.s11 No Load lfNL 7.51 amps Transient Typical·Short Circuit Ratio 0.334 Unsaturated X'du 0.384 0,101 Harmonic Distortion Saturated X' 0,338 -O.Q89 -d RMS Total Harmonic Distortion 2.5% Subtransient Max. Single Harmonic 5th Direct X"d 0.11'6 00.029 pevia,tion Factor (No Load, L-L) 3.7% Quadrature X'' 0.1·1:1 . :9.b2f) Telephone.lnfluenc:e Factor <50 q Negative Sequence X2 · 0;010 o:62e Insulation Material Class Zero Sequence Xo 0.,010 0:003 .pei:NEMA MG1-1.66 H Phase.Rotation ABC TIB-102 4813 60·1:l.z :410!-llf -e , ~ C Cl) ·u = w '#. C. i5 Cl) C) .e ;g '#. 93 4S13, 60 Hz, 139/240, 277/480 Volts, Wye TYPICAL ALTERNATOR EFFICIENCY* 92 .................... . 91 . 90 89 88 ........... . .......•.••...............•.•........•.......•........................... ·········· 87 ........... ·········· ............................................ ··········· ··········· ......... . 86 .,__ __ _._ __ ....._ __ __._ __ __,1, ___ 1...-__ .1-__ -1.,_ __ --L.. __ _j 35 30 25 20 15 10 5 0 0 20 40 60 80 180100 120 / 0 Output (kW) 4S13, 60 Hz, 139/240, 277/480 Volts, Wye TYPICAL MOTOR STARTING CHARACTERISTICS* / / / /w, ,/' / / V 100 200 300 400 Locked Rotor kVA 140 160 / I," 500 600 * All data tested in accordance with IEEE Standard 115. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. 2 4S13 60 Hz 4/09k TIB-102 1000 100 .10 (I) 'Cl C 0 u . ·Cl) . ',U) Cl) E i= i 0,1 0:01 10 TIB-102 4S13, 60 Hz, i:<>w Wye or Delta cdnnec~ion ' SHO~T CIRCUIT DECRl;MENT CURVE . .. .. I ·• ... I ii .. .-, . : . '\I 'h ·• .. I • • I I ·-... • ., .... ' . I .. I I I . I I I . ' ,I, I . I I I I a. I w .. I -, -'\ •• I ii I I • . I ~ .. \ .. " ,.;\ ., • 100 • 1000 Armature Current~ Amps '~ ' , ' Alternato.r,oar:na~e·Curv.e · · .... ·. , 3 Phase Symmetrical 10000 Line-to-Line 1 Phal,!e __,, .• Line-to-Neutral 1 Phase 4813·60 Hz 4/Q9k I I 3 4 0 "C C 0 () Cl) en Cl) E F 1000 100 10 0.1 0.01 10 -- 4S13, 60 Hz, High Wye Connection SHORT CIRCUIT DECREMENT CURVE . ,_ -~ ,. I ,. I I l I ~ • 1. ,. I I I • I ,_ -,_ • • , ,. • -~ \I I h I l • I • I : \ I . I ,. • '• -. ,,. • '-I ~ • ~, • I ,, I I • I " ; • • ,_ . \. ~ I \. ll -.- 'I\. I• . .. ~ \ \ -, \ --. ., -,.-_, ... . , • . , , ' • ~ \~ 100 1000 Armature Current, Amps \ ~ 'l , Alternator Damage Curve 3 Phase Symmetrical 10000 Line-to-Line 1 Phase -• Line-to-Neutral 1 Phase 4S13 60 Hz 4/09k TIB-102 10 ·tn: ,:s, C' :o (,) Q)· en Cl) E I= l 0.1 0.01 10 -• - TIB-102 ... 4S13,~o:i:lz, 600V-Corinectij~n · SHORT CIRCU!T DECREMENT CURVE 1• I ·_,1. ,-I I I I ~ ,_ ,. I ~-I I• ,_. .. ,. -.• Ill .. ., ,-.. ; I I .. ,· i II f ., I I. t ~ • I -.... , __ . _, ,_ 1•. • I I • ,_ 1• ~--I II I • •-. I \. • - __ .. ·' 11 \ I --~ ~ ,, ,· ... 100 1000 Armature Current, Amps Alternator ()amage Curv~ ...,......;....:;.;.--· 3Phase Symmetrical 10000 l:.ine-to-Line 1 Phase ...,..: -• Line.-to-Neutral 1 Phase 4S:13 60-Hz 4/09k 5 KOHLER POWER SYSTEMS Emissions Data :Rating Spe_cific Emission·s,~Dat~--John Deere: Power Systems . . 'J,::o"H> 1N'. ·-·o·. 'EE:R· ···E·: , __ . -' I • -, ,_ ' ,, • -_, --, ·~ ---·---,'.... -, -··-· Rating Data , ' ' ' " -~~= ,I c--' i, Rating . Certified Power (kW) ·. -~ .. ____ . __ 6_0_~_8H_F_2 __ 8_5K ___ I . 1l7 . _ _ Rated Speed . Vehicle Model Number · ·~I =====:::;:::==·=1=so=o=== .. · ====:I ,I QEIVJ (Gen~Set} I Units g/hp-hr 0.1 NOx+ HC I a~~ 2.6. 1 I 0.12 o~os 1 ·I 1.1 0.8. J Certificate Data , Engine Model Year 1 20~0 1 EPA Family Name EPAJD Name I. A.JoxLos.a1 o.ci I -~I ===_=35=0=;:H=,,s=====:I EPA Certificate Number CARB 1::xecutive Order 1: U-R-004-0386 ·I Parent of Family 1· 606,8HF:28SA I Units · + g/~W~hr · I: I ·a.4 I I o.2 . I NOx+ HC r 3-~--I, :I 0.18 1 l 1.a I . ' * The enission dafa,listed: is, measured from a laboratory te~t engi~e according to the test procedures of 40 CFR 89 or 40 .CFR 1039, as applicaple. The test engine J~Jntended,to·~epr!;!sent noriinal production•hardw are, and we do not guarantee thafev~ry,productiori en·gine w ii) have'klentical.test results. The fanily'parent data represents rrultiple ratings and this data.may ha\ie.beenA~ollected at a different:engir'\e speed and:load; Errission results may vary due to engine manufacturing tol!,!rances;.engine operating cionditipns/fu~!s used, or other cqnditions-beY,orid our-control. This informaljori is property of Deere & CoiJi)any. ~ is provided solely fort.he purpose-of 9btaihing·certification or pernits of beere pow e.red equipment, Wnauthoriz~d distribution cifthis information is prohibited . · Ernissioris Query y1.4.l(ls0run on ~an-1'5-2010 JDPS 1/15/2010 ;, Page 1 Manufacturer: Engine Family: Certificate Number: Intended Service Class: Fuel Type: FELs: g/kW-hr Effective Date: Date Issued: UNITED STATES ENVIRONMENTAL PROTECTION AGENCY OFFICE OF TRANSPORTATION AND AIR QUALITY WASHINGTON, DC 20460 CERTIFICATE OF CONFORMITY 2011 MODEL YEAR JOHN DEERE POWER SYSTEMS BJDXL06.8104 JDX-NRCI-11-13 NR (130-560) DIESEL NMHC + NOx:NA 10/4/2010 10/4/2010 NOx:3.8 PM: 0.20 µ}&:= Karl J. Simon, Director Compliance and Innovative Strategies Division Office of Transportation and Air Quality Pursuant to Section 111 and Section 213 of the Clean Air Act (42 U.S.C. sections 7411 and 7547) and 40 CFRPart 60 and Part 1039, and subject to the terms and conditions prescribed in those provisions, this certificate of conformity is hereby issued with respect to the test engines which have been found to conform to applicable requirements and which represent the following stationary and nonroad engines, by engine family, more fully described in the documentation required by 40 CFR Part 60 and 1039, and produced in the stated model year. This certificate of conformity covers only those new stationary and nonroad compression-ignition engines which conform in all material respects to the design specifications that applied to those engines described in the documentation required by 40 CFR Part 60 and 1039 and which are produced during the model year stated on this certificate of the said manufacturer, as defined in 40 CFR Part 60 and 1039. This certificate of conformity is conditional upon compliance of said manufacturer with the averaging, banking and trading provisions of 40 CFR Part 1039, Subpart H. Failure to comply with these provisions may render this certificate void ab initio. It is a term of this certificate that the manufacturer shall consent to all inspections described in 40 CFR Part 1068 and authorized in a warrant or court order. Failure to comply with the requirements of such a warrant or court order may lead to a revocation or suspension of this certificate for reasons specified in 40 CFR Part 1039. It is also a term of this certificate that this certificate may be revoked or suspended or rendered void ab initio for other reasons specified in 40 CFRPart 1039. This certificate does not cover stationary and nonroad engines sold, offered for sale, or introduced, or delivered for introduction, into commerce in the U.S. prior to the effective date of the certificate. ·~~,___,. ~IAsRESOURCES BOARD'.. EXECUTIVE ORDER U-R-001--0388 New Off-Road . . Compression-Ignition Erigl~es . . Pu.rsuanOo the authority vested in tbe AirResources.ijoard by Sections 43013, 4.3018, 43101, 43102, 431.04 ~nd 43105 of the Health and-Safety Code; and . . . Pursuant to the authority vested in th~ undersigned by Sections 39515 and 39516-of the Health and Safety CQde and·Executjve·Order G-P2-0Q3; IT 1s ORl;lERED AND ~ESOLVE.D: That the following· compression-ignition. engines and emission control systems· produced by the manufacturer are certified as described below for use ·ir, off-road·equipment. Production engines shall be In all mat~riaf respects the same as those for which certlficatioi'l Is granted. , .. MODEL ENGINE FAMILY . DISPtt~:rENT FUEL TYPE USEFUL LIFE Y~R ... (hours) ... 2()10. AJDXLOS.8104 4.5,6.8 Diesel 8000 • 'J..C" ,-.. •, •,• •,:_ •• I,••••' •,o • •• • ;,~,-~ .. 'A .. , o•••, o ,. . . ... •' ,.. . -~ .... .. ~: ...... -. , .. , . ,:;.•' ' ~ . ~--..... ... .. . "·--···· (•,z.•, ,., • .,,,,.,, .. . . . . , .. .. . " 'SPECIAL FEA.T,URES &,EMISSION'(:ONTROL SYSTEMS TYPICAL·EQUiPMENT APPLICATION · Electronic Control Module, Direct Di~sei Injection, TurbQ Ch~rger, Charg~ PJ.r Cooler, .$fnoke·Ptiff Limiter . Loaders, tractor, Pump, Compressor, Generator Set; Other Industrial Equipment .- the engine models and codes are attached. · The,following are the exhau~tcertification standards .(STD), or family emission lirnit(s) (t=E~) ~s.applicabl.e, and certification: levels. (CERT) for hydr~rbon· (HC), oxides.of.nitrogen .(NQx), .or-h,on-methane hydrocaroon,plus oxides <>fnitr@en (NMHC+NOx), carbon mon<>xide.(CO), and particulate matter (PM) In.grams per·k11owatt;.h9.ur (g/kw .. hr,), .. and·the ~pacity-of-smoke Ct;!rtification standards and,certification levels in percent(%) dudng.accel~ratloh, . (Ac<;el),, lugging .(Lµg), and the peak value from either mo~e-(PE!!a~) for this engine family (Title ·13, California. Code .ofRE!gulations, (13 CCR) Sectlon2423): · =~ EMISSION. .. !µ(~UST (g/kw-hr) OPACITY (%)· .. . . STANDARD HC NOx :NMHC+NOil co PM ACCEL .. LUG ·P~K CLASS . '. CATEGORY • ,. 130 .SkW <.225 Tler.3 STD NIA NIA. 4;0 3.5 0.20 20 15 50 '. ~ : CERT ., --·3:s 1.3' 0;18 14 3' ,,. •30·. . BE it·FORTHER RESOLVED: That for the listed engine modeis, the manufacturer has submitted the information ~ri~ . materials to demonstrate c~rtification compliance with 13 CCR Section 2424. (ernis~ion control labei$), arid 13; CCij Sections ~425 and 2426 (ernission control.system warranty). · · · · ··· Engines,.certlfied under this Exec1.1tive Order must conform to all appiicable California emission regulations. This l;xecutlve Order Is only granJed to the.engine family and model-year listed above. Engines In. this -~mUy that are produced .for .any other moc:lel~year..are oot c~ver~d by this Executive Order. Executed at El Monte, .C1:1!ifpmia on this :2:.:7· day of December 2009. ~~ -Annette.Hebert, Chief .Mobile so·urqe Operations Division Mllllllfaduntr: ~: (:2.l ot(Df Engine Model Summary Form John Detrl Power Systlms Engine category: Nonroad Cl EPA Engine Family: AJDXLOU1CM Mfr Fll!llly Nlll'IO: 350HAB Procaa Code: New Submlulon eo #, u-R-Dof_()J8'6 4.FIIII RIii: 5.FIIII Ra: ?,Fuel Rl1e: 3.Blf'QRPM mrrntroa O PNkHP (lbllhl)O PNk HP II.Torque O RPM ~ a.FUii Rft: 9.Errlalon Cori1o1 1.Engine Code 2.Engrne Model (SAE Glvu) (farCINI/ IRJ) (farchllls my). (SEA GroP) 1Dn;W (lbalhr)oi,..ktorque Oo-;fm Per SAE J11130 .eoeat1F2asA .. :::·, :-;C\-m1:t:~;,i:.;fr:~&"!1~..:i.~rui'.h:-::103'. .. ,.. ... .. 1{~Ji,\ai~io.b),1~·~!mi1Mllm>'o~~c\i,fae.Mi50if;_i.f i.;1i~)m.m1soih1~r.;~e,i.ec &Pl,:.:_ ~ 1~ =~=:·-:, ?.?:~i~:::'.~:;.f~f-:.~:1;;1;~:::::~c."E;t:::=:.*-~i~=;i(i~i,~f~::;:}~¥::::i-~;-~:t::':~;~~;\''·: :\ eoe8HF285D eoeeH 185.07,111!!?00. 92.SMMH200 ea. 0 -.57i.1111!D1500 120-.i,IMMO 90.8141!l1500 EMECSPL . ,· __ : eoeaHF28·5ic':,;·' '.A:~iF-~(:}:;.~-lliviflltl'~!.i~f ''" .. ---'" t)i~;---." f,iij'il!;t:W'.11'lt~~¼H,\~'?A~r;i~;t?if.t:~~:4t?'ir._tti-'},.':£M EC:SPI: -:: , ., ::::;t.',:J~:{:t1~f.:~;&1 ~~ 5:~~~t;';~~~~~~.:{f~~~:o~;ft\1{/ ~t! '.:1'r,,tJ:~ ~t,t~~~ ~t . =~;:: ;,.:·,,·c-.:-,::-~~s;,··~-~-!.u111 ,~- 0k.1~:%;;:;~~!!'0 ~-~~,.~~, ~t-~-ir .,.~"":!?~-';:,~lit:~ Ji!~1J;!t'-cJ.~;f.~,l,if,;;f.t',~'-::~;t,.1,: l .,., ..,_ •• ~ ;.f.ti-ll ,C,, ._,~ ... ~,\~, ,, .,_ -hi'" l~<i~., , J ,._ ,, l':,k.~'(!,,1-,', ~ '½}; • , .•ti• ~J .. !:"''-I , ~\. ': I !•••' ';-~~ (,, ,I ,:,(; 4046HF2815K 11088H 1e1.1~1eoo · 11a 1eo~;,.;1,!~~~~o;;.~,./ ~.,~, !. . ; .'..,~~1~/=.Z~:;~_;;;,-,-.L.~;.,L;...,{ ,-~:}/~-~~-~P~::~;. ? etieeHND5S-~>\'-'.. ,(-,:eodatf~i:;:,i;)ff:;;,'"'-'-"' -,;&ifiiii.-·-r.;,"-&:,<ffl .:fn· ~-r..,1-,,,:,•r.-..u><,uM,~~r.r111m1v1,1;.0i;,-.• , . ., EMECSP.t-,•-, .;, 6088HFC28A eoe8H · .237.37C1780 · ;1<40.eoern10 · . 83.80e1780 .. . j I\. . . · . ·. a . · . 1 / / t . EM EC SPL ). ·mtiFC288-,:·:-is>:;,~-,,~6,'::',/!=f.t;· . '' -~ -~ ~~---, .. ~. . "·ti:~&-}'*'7F1·J#,;,. ~f5~fi,f:t1'G'.l:flt~ ~"fe'iJ-'.'tf-:1,v/lE, _'$J,;;,~f·re11.1:tf.s?l/,·;i:} eoe.aHFC28C 6088H 1n.a2emo 118.Bllft23SO · 78,MflmO :. • "· · • ... ,· ~ .. · 1. 7 "' EMECSPL \ .8088HFC2BD-1f,/Jt:eiiiiafP:',f;:\.ti~'-'" · -·-~-·-·······tJ~~~m,'!,{;.il!z•':...a......."".<'"bl:fH1~~1~1 .1s/i:E!.h.1fj'}_((J;~f'?IJ%/f!:1!:;;i::;,p:J,V:.'ef.:#5..1W,9.-V.5.4iEC;.Si.i(-;:~;r ({\ 6088HFC28E ·eoeaH . 'ln:92a2400 . M.IIOC24ilo · 1e.88e2'00 · ~a.e1:. 1soo 120.m1soo · a1.1«.!li1soo ·. EM Ee SPL X eoeaHEb$1i'1_, _ _,:,·,.\<-.1-1.~~i;;:;ti1ff~o:>tt~r~'.' _ -· ·· · .o;'f.;;:?;~:--· "· ·· ·:::;:,;\m,a:am:i'&f-o,--:ti!_,::iHelsiil$1>i>i!f,11ofamfsbo::·;-,;<'e.t1:c:s'P.ik•!':. ::} . ' . ,·· .. : . . . :·~: •. . . , · .. :-.. :).:··:·::,_;.'.i';~.:,~d;:~ if.W~t,::.~t:{;.¥.i',;:,';.t,\:~::·~~'t'f:,':~!?.:.:£1't~~f;l?,''..Sii'1i$./~W.Jt:;f.~:i';~~~:f{;~~t~,~:,-;;x.f,J~~,~;i~;:~~?·\.Z::';';,~'t:l~~~?~i'fl.~.f:t1~i_~i}~~~;f (.~;:i!i,1:_ •. ··.t:J;L[::.:C J -. : .. , -: ·:. ~:A~ . C·\: .. 5 : fi~.'.:;~ ~-;~ .. ~rm-ih\~/::~'[!C~H<:} ':}J~-=-~--~ .;_~'!-£;".: .. $i:~~ ~;:1·~:.·:c..:~·~.<:.:r~'.i{,:;:-r,r.~p{~;;.a:~~ .. ~~!'%1:;fi~~ilt~-~-~:~·:;.~:,j,J'i<j-":J-fi(~::~.1i~::~-:ti:,,~;:::~:Z? 1;:{.~--•:--;:~. ! ·.-.--• •.••• ··: £ .... «.:-:-;· .... ,. . . . . : . .. . " ~-: :·~:---:·-· .... -. ·.·:-~··.·--:~:·;·1.::=lh~t-~~:~1-:~~~~":1-~ ·~.zt;,~:r.·~~~i:~-.. i:~·~i;,.:~·-~.:.ft .:.~,t~-:..·-~-i:.~.: :-;~\ .,:.;,. ·.;;!·",:~~~~;.Eb}~:t~Ji,~401~:.-t:~~::::-:~ ~-;;,:-··:_ .. ~~1::··i.f:/i:·.::.·*-""fi~t~:;:": .:..~:.· . .v,r:;~·{:1··~~:-;-,.;\?;· ~ .· .. ·: .. : ,, .· .. . . .... \ 1--------------=---------'-----------=-------------a.;..-...; .............. i.:.:a.=--..:..a... ............ = ..... ------=-='-'--'-'==-'"''-'--"'='-----~~-.:...;---i:.:.: ··:···· . ~-~--~4~{~~~,~~~~~~~~~~~~ij:~:f~, · _: ~i•i~ii;;;:::;,?;-~-:{.'.·'..?~t.Jf/I;-:::t~~~~1~~;,::r~7l%b~f.;;%f,~1,\l;?.i!-;~f~!l.M.%~tt,'m:"t~#.a1·:~et.r8'--'s1::rr1-1&,',,Jt1~-t~~11;~t4'J·~NJ~:t.5r*~;0:;f;;:-::~t-iJ:r::W'' -~ .. ·. -: -~-~;;: f; ~. ·;.:~;:.l:~r.?: \~.:-i. /(:!.f ~,;~b{73.~~~~-t~~fJ;~-\tf}~S··1~.f~~~J~~t$~~~,;~;.Si~"tXrf?~~~~~;:,~tt~~';:¥;J.:K~fi.t::i!:~;f~~-;;~~~J:S;i~n~~~i~-~1tY£.?'~-·f·ff~:~}·~;ir{~.:~~ -~ \ ,~ .,4 ; .~~ ;:, "f 7 :--.:.:.• ~ _: ·:-::-::: ... : . '.,· :-: •'•.~ • • •.~•,.',.-.:~: ~-~,:-:t_ ... -,?-·.c,'.',;;_::_,_~r,,~ ...... :.',•.'•,'·,':"°_;,·,',\.". • ,:',·:.:.• r ~ J I "1 ) • • -• •.,_ • -,,.1" ~ ~ r1j_ • I. ; • ~ • '\ .J .i, 1"' I J ' ._ --. • -•~• • I•• ,_ •,, ••' o "-'~• ,_.~•., -~•-, l,;I ,• •' ~ ~>>, ·',y ... •,. ••,,.•,N,':,~ ,•,_. •' ," • ,:,.,,,. •• ,,• •. ', 1,r "-::··· ... _..: .. ,,;::o.:·-··. ·:-:·;~.-··: ·.· ... ·::-.:·.·_::··· .. "•"!' .• .:··-.,·-• =· •. -;..:·.···,·.·- ''···. . .. ~ .... .. .. ,·. ·; .... :· ...... ,,· : ,; , ... ·: ... ___ : ·-:·~ .... : -;. :;-_·· .:. :.'·, .. :• -.-;1 ... ., . Legal Owner or Operator: ' ' '. SOUTH COAST AIRQUA'LITY'MANAGEMENT' Dl·STRICT 21865 East Cop'ie.y Drlve,. Diamond Bar, CA 91765 PEEREPOWER'SYSTEMS GROUP P;O. BOX 510.0 WATERLOO,IA 50704-8000 ATTN: RICHARD A.13ISHOi> Granted as ofNovember 21, 2006 Expires December 31, 2010 . ID '92796 Equipment L_ocation: SAME AS ABOVE Appli~~tlon No, 462955, Page 1 ) · Th.e eq)iipment described below and as show,n on· the approv:eq plans ahd specifications are subject to the specjai· •: I conditi9ns or conditions listed. Equipfue1,J Description . INTERNAL COMBUSTION ENGINE, JOHN DEERE, 6 CYLINDER, TURBOCHARGED/AFTERCOOI,,EI:>, MOPEL 6068HF285l{, 237 BHP, DIESEL FUELED,. PRIViNG AN EMERGENCY .ELEC'.(RICAL GENERATOR .. Manufacttirl!r Conditio~ l. · THIS CERTIFIED. EQUIPMEN'.r PERMIT '(CEP) :IS: NOT A PERMIT TO CONS;J'RUCT OR OPERATE. THE. PERSON.CONSTRUCTING, INSTALJ,,ING bR OP:gRATING THE EQUIPMENT AT EACH SPECIFIC SITE $HALL OBTAIN ALL NECESSARY PERMIT(S) TO CONSTRUCT AND PERMIT(S) TO OPERA. TE AND COMPI;., Y WITH ANY QTIIER DISTRICT RULpS AND REGULATIONS. INCLUDING T~ REQUIRE1\1EN'FS OF REOULATION XIII .End User Conditions 1. OPERATION OF THIS EQUIPMENT SHALL BE CONDUCTED IN ACCORDANCE WITH ALL DATA AND SPECIFICATIONS SUHMITTED WITH THE APPLICATION UNDER WHICH THIS PERMIT. :IS ISSUED um,;ESS OTHERWISE NQTED BELOW, 2. THIS EQUIPMENT SHALL BE PROPERLY MAINTAINED AND KEPT-IN GOOD OPERATING CONDITIONS AT ALL TIMES. , 3. A NON-RESETTABLE TOTALIZING TIMER SHALL BE INSTALLED A:ND MAINTAINED TO INDICATE THE ENGINE ELAPSED ·OPERA.TING TIME. 4. .AN ENGINE ORERATING :i:,;OG S~L BE l)EPT AND MAINTAINED ON FILE TO RECORD WHEN THIS ENGINE IS STAE:TEID, MANUALLY. THE LOG SHALL LIST THE PATE OF OPERATION, THE TIMER.READING:·IN HOUR$ AT THE-_BEGINNING AND END OF OPERATION, AND THE REASON FOR OPERATION FOR A MINIMUM.OF THREE YEARS ER.OM THE DATE OF ENTRY AND: MADE AVAILABLE TO DJSTRICJ;' .PERSONNEI.;, UPON :REQUEST. THE TOTAL HOUR$ bF OPERATION (iNCLUOilsG HOURS' FOR.MANVAL AND· AUTOMATIC OPERATION) .OFUGINAL. (copy) ' .. '· •. --1'' ,., .. ,., 1---- SOUTH COAST AIR QUALITY MANAGEMENT DISTRICT 21865 East Copley Drive, Diamond Bar, CA 91765 CERTIFIED EQUIPMENT PERMIT (NOT A PERMIT TO CONSTRUCT OR OPERATE) Application No. 462955 Page 2 SHALL BE RECORDED SOMETIME DURING THE FIRST 15 DAYS OF JANUARY OF EACH YEAR. 5. THIS ENGINE SHALL NOT OPERATE MORE THAN 200 HOURS IN ANY ONE YEAR, WHICH INCLUDES NO MORE THAN 50 HOURS IN ANY ONE YEAR FOR MAINTENANCE AND TESTING PURPOSES. 6. THE OPERATOR SHALL NOT PURCHASE ANY DIESEL FUEL UNLESS THE FUEL IS LOW-SULFUR DIESEL FOR WHICH THE SULFUR CONTENT DOES NOT EXCEED 15 PPM BY WEIGHT. EFFECTIVE JANUARY 1, 2006, THE OPERATOR SHALL ONLY USE DIESEL FUEL WITH A SULFUR CONTENT THAT DOES NOT EXCEED 15 PPM BY WEIGHT, UNLESS THE OPERATOR DEMONSTRATES IN WRITING TO THE EXECUTIVE OFFICER THAT SPECIFIC ADDITIONAL TIME IS NECESSARY. 7. OPERATION BEYOND THE 50 HOURS PER YEAR ALLOTTED FOR ENGINE MAINTENANCE AND TESTING SHALL BE ALLOWED ONLY IN THE EVENT OF A LOSS OF GRID POWER OR UP TO 30 MINUTES PRIOR TO A ROTATING OUTAGE, PROVIDED THAT: (A) THE UTILITY DISTRIBUTION COMPANY HAS ORDERED ROTATING OUTAGES IN THE CONTROL AREA WHERE THE ENGINE IS LOCATED OR HAS INDICATED THAT IT EXPECTS TO ISSUE SUCH AN ORDER AT A CERTAIN TIME; AND (B) THE ENGINE IS LOCATED IN A UTILITY SERVICE BLOCK THAT IS SUBJECT TO THE ROTATING OUTAGE. ENGINE OPERATION SHALL BE TERMINATED IMMEDIATELY AFTER THE UTILITY DISTRIBUTION COMPANY ADVISES THAT A ROTATING OUTAGE IS NO LONGER IMMINENT OR IN EFFECT. 8. THIS ENGINE SHALL BE A US EPA CERTIFIED, NON-ROAD COMPRESSION-IGNITION ENGINE, AS EVIDENCED BY THE MANUFACTURER'S ENGINE TAG. Please notify RAMAN PATEL at909/396-2466 when SCAQMD information packets are needed or if you have any questions concerning the Certification/Registration Program. This Certified Equipment Permit is based on the plans, specifications, and data submitted as it pertains to the release of air contaminants and control measures to reduce air contaminants. No approval or opinion concerning safety and other factors in design, construction or operation of the equipment is expressed. or implied. This Certified Equipment Permit will become invalid if this application is cancelled. THIS PERMIT SHALL EXPIRE ONE YEAR FROM THE DATE OF ISSUANCE unlessanextensionisgrantedbytheExecutiveOfficer. ORIGINAL (copy) ' -' ' " ,, ' ' , KOH~ERPOWER SYSTEMS ·. : · Dimensional Drawings ·) i '·. 1 ,~ · ... , ''1 . " ' - 8 D C Bl I ~I I ~I ~I > 0 Al fl 8 6 5 4 3 2 2025 [79. 7) 550. 0 ITf":651 ENCLOSED GENSETS 597 [23.51 392 [ I5:.fl I 040 [40.9] 24V BATTERY LOCATION 1245 IH.01 I2V BATTr-ffY LOCATION I• 885 !34.81 OIL DRAIN 995 !39.21 FUEL INLET ONLY 1229 [48.41 -~- • 0 ... : ~ ~I I l l ~I ~I~ ~I I 1· 0 ,-.,- DEC3000 C!ll\!Jl!OLLER VIEW l m . .., 0 ..,, .,, ,-.! ,-.' .;1 226 670 [26.4] [8.9) t:e ~LQl-----1~ 38 [1.51 ·\1· 1045 [41.1] -~\ 1120 [ 44. I l INSTALLATION NOTE IF SUBASE FUEL TANK AND/OR SOUND HOUSING IS USED. REFER TO SUBBASE FUEL TANK DRAWi NG TO OE TERM I NE MOUNT I NG LOCATIONS MODEL GENSET WEIGHT twETI 125/150 1430 KG [3150 LBS] 4S I I • 4S I 3 150 1500 KG [3300 LBS] 4S 15 NOTES DIMENSIONS IN C l ARE INCH EQUIVALENTS IF AN ENCLOUSURE IS USED THE FUEL LI NE MUST BE STUBBED UP FROM O I RECTL Y UNDER THE UN IT OR BROUGHT IN FROM THE ENO OF THE SKID. REFER TO ENCLOSURE ADV. IF lBC CERTIFICATION IS REOIURED SEE SEISMIC ADV FOR INSTALLATION INSTRUCTIONS. I I 366I4cIl3o[i1\6is i' I4S&I 541S I 3 l REV! DATE 11•6•09 A I 3·30·10 :. -~-. . ... ---·········· -----:RYS irf!.,;=i':17-c~m,.,PS KOHLER CQ I METRlc-,·-PRo:e "'""l"'NE"'o-=w"'IT°'H;--r.'Gr.a!R u·: U' r~:Ro:::.1::s ... o"E~~~~R',,,c~1 DE~!~:"' ISU.~H~tR co. CC ENTER OF BALANCE l 2950 C I 16. I l 6 125 MODEL 4Sff. 4S13 150 ~~~~ I I 1u~;n.111r-11• IMPROVED MOTOR STARTINO IIMSI. RECOI\INECTABI..E & 600V ALlERNATOR JOHii DEERE 5 4 ~UJ!~fo I.mi i·~ 3o·ffff~[ ':: ~~~:I~HoC11~.~gs~OH~lR6!0~5i&R~~c1rl A1GHTS or , (A,•-4) ' V '~S161 OR IIIV[NTIOlf All[ RESERVED. ... "1orz ADV·7734 D 3 2 D C B A 8 D"' C: B A:·· 8 7 7' m ~I m 0 -, "' :..z., ~ z "" :, u,:;; -"" ~w "'I"" u,;: ,,0. .. .. ~ '945 [37-.-3i ENG I NE EXHAUST; OUTL8T 609 [24.01 FlJEC-RHURN ·G 5 4 3 5 [O. 2:1, ~I· ~1· "" __ · ~, ..... : t-,ID, 0 ,., A 0 •a. DE'fAIL .A SCA~E 0. 750 ·~ D ./G'., ·•:ff ,e. 0," A ro,~rv;rneDA"T"E.----.,.,.,,"""a;;;;c;;,r,,;;;o,os;;.-,«S[•["""""·'°·····"•·RC"',-"'""'"'c-'"'"""'',-~.""Y"'"""==, .. ~m~.~ .. =,~,,,~u--~-.,,---H-L-E'-R~.~-C-Q-.. --METRl~-c~·"'p'-fio-E'-""~. 11-6•09 NEW DRAWING 187805-91 MRS ;:~==:•••rmw:nu ft.V . _ , , . A 3-30-10 SEE SHEH I Of 2. [89099] -GFR }Jlii.f SWJCtllllS:1 :~.Ro:::.rll~~ ... ~~~~~RA.~'oEi!~:'.sui~~:[,Mo. , 150125 =-~ t;: t-+-,--t-°-'---~~~-----~-c-'---l--'--l~[~ ,(G' »· ~ QJ. fii~!~f~~:~~~fa:fi::e~~:m:::~l, ~-~GHTs ar : M"ROVED MOTOR .STARTING OMS):~~ ~=.~ DIMENSION PRINT, 125-150. MOOEl: • · • ,-• , · 7,& ep<>v '.~~·-· , ~ ~ ~( ~;/_ .::: :::::~: ~--o_;l ~~ ,-_·: · ?·· ,~;.,·2, ·· -• · ·,-•_.JZJ11,o-o, .,ADV'7734" .J·D.' 5 4 '3 2 /I!!' ·\,,/ 8 7 D C B 854 [33.61 A 8 6 [2. 61 [0.5] DUCT FLANGE < 10 PLACES) 0 NI "' NI "' m ~1 6 5 419 [ 16. 51 " 1 ::; ~ "' "' ,... 00 .A N _.L ~= ~ - 0 b... 400[15.81 320 [ 12. 61 165 [ 6. 51 790 [ 31 I l 5 o' ,-1 "' m ,... 125-150 JOHN DEERE 4 3 812 [ 32. 0 l 2 6" ANS I FLANGE (616.5 CLASS 150) 8X ¢22.2 [.881 [QUALL Y SPACED ON ¢241.3 [9.51 B.C. FLEXIBLE EXHAUST ATTERY CHARGER #2 CONNCET TO BATTERY ff2 (24 VOLT SYSTEM ONLY> 90-I 35V AC POWER CORD 1829 [72.0J LENGTH ATTRY CHARGER ff I CONNECT TO BATTERY ff I < I2V & 24V SYSTEM> 90-I 35V AC POWER CORD 1829 [72.0l LENGTH DIMENSIONS IN [ l ARE INCH EQUIVALENTS REV DATE OR COMYOSLJ[ DIIGS, SEE PARr"IIO-:-roR lt[VISIOll lEVEL BY ri"~t:r:1~·5r~c~mf.r11rs KOHLER.CQ 7·METR1CTPRCH: 11-6-09 NEW DRAWING (87805•9] MRS ~~:~~u~t:5U1; POWER SYSTEMS, KOIILER, WI S3U~ U.S.A. A 3·30• IO i~sD6~· :tTFL~~~e~ip[e~:~slbo~;, A~~~ .. ~l~,~~ GFR !~uf 1:i ]~--.ct fnl~ ~:!:c~1¢•1:g ~~s~E~¥"11:MBs~tT~~hit ~~IIL[II co. WAS 1853 169099] ./ It.IX. ~rs~i~T~''s:ti:r1&:N:c'its~e:o. ALL RIGHTS or ':.lo';:,= uru APPROVALS ~ MRS JZI 11·6·0~ 0.101~00. ADV-7841 "iiifi•1or1 D 3 2 D C B A _!!_ 7_ 6' 5 o·, "' . ' J. !E. ;;; Lr0 ·='""3 9.52 [242]. _· _ . I ::J c: ,I I I 0 0 _o 0 0 J I I I I ~ r f 0 q-.J r 0 01 I I 0 0 0 0 0 LOWER MOUNT CONTROLLER UPPER MOUNT ·coNTROLLER A, , . DECISION-'MAKER _-3000 2Q-'-275 KW 'sl[!E MQ~NJEQ .CQNTRPL Eiox 8 '? 6 .5 A_ J_ Z_ ff·';~ ·111;r· .. j -11"·1 ~ 3 ? ... ,-r · · · ---~1· IC4-14-0I (A-S) ~ XlCO NC) 9EEI' 7 JatD {mlll)• ? t ~~"f=-··· .. -· ---;;. .... Jiz' .. D· r ' ,= \ ' . . . . ;c· . +a A D C BI A F IXE CH 5 i 3500 0 (137. 80 l i • • I • DEN[~ l ~ ~~L : : '.;¢> ~ I -0 I % I "' _,....---J"----., 0 ;j ~g ~ ..:., 1· : ·. 0~ C: : t:::::::3 \ A '.!;:;/ :;' 0 ELECTRICAL / QA1. ·. 0 !:.::;: : "":~ STUB UP N , w, I O '°'° OPEN A • 0 ~~ol!ll. , ~;: BOTTOM W \ 0 W~ V / • I . ' , I • Ng , 47.s I \" ""'" '°"' ,..._ ; Cl.871 660 5 C26.00I / 6X 017.5 C0.691 X 26.0 OBROUNDS «> ' ,t-.. l.>c.1 6 1ANK M1G. IO"lt 305. 0 C 12. 011, ?84Z 7 1111 9Z l DI m:z Ille ~ 111 A I I 1A Tl~ l ,..._ ..,_ 4 3 2 TAN< RTTINOSo A. 'A' NPT EMERGENCY VENT FITTING PER NFPA 30 WITH VENT CAPS B. 2" NPT FUEL FILL FITTING WITH LOCKABLE CAP C. 2" NPT FUEL LEVEL GAUGE FITTING D. 2" NORMAL VENT FITTING WITH MUSHROOM VENT CAP AND 5" RISER E. 2" NPT FITTING FOR REMOVABLE ENGINE SUPPLY DIP TUBE !3/8" NPT FEMALE WITH CHECK VALVE) F. 2" NPT FITTING FOR REMOVABLE FUEL RETURN DIP TUBE !3/8" NPT FEMALE l H. 2" NPT FOR LOW LEVEL SWITCH !SET AT 50% FULL, SILICONE PACKED) J. 2" NPT ADDITIONAL FITTING FOR OPTIONAL ACCESSORY ( INSTALL STEEL 2" NPT PIPE PLUG) M. 1/2" NPT BASIN DRAIN (INSTALL STEEL 1/2" NPT PIPE PLUG) N. 1/2" NPT FOR FUEL IN BASIN SWITCH <INSTALL STEEL 1/2" NPT PIPE PLUG) E F DETAIL A SCALE 0.200 I 0 M 0 D C I B {~ 1. ,1,657 7 !ZS 89l,I I. 352. 3 76 i p oo l. I I. . I 218s,o !86 og1 C 13.871 967 6 !38. 09J 8 7 6 SUBBASE TANK 125 MODEL 4SI I, 4Sl3 150 MODEL 4Sl3, 4Sl5 RECONNECTABLE IMPROVED MOTOR STARTING ( IMS) & 600V ALTERNATOR JOHN DEERE 6068HF285, TIER 111 5 4 A REV OATf 011 ccwosm £19GS, $[[ PAil IO. F011 IEY1$10I LEYU BY ri"~~Hlft'~m·111n.,,KOHLER CQ 1•15•10 NEW ORA.WING 189091) PIIO ~~n~~l5sur: PO'IER STSTEllrS. IOHLEA, WI 5:si,,44 u,S,A, A 7•29•10 lC•8) DIMS: 76.2 & .0,5 ADDEO l8•8J DIN: =·1 : d SIU.Cl mm THIS DRAWIMG 111 DESIGN AIID DUAIL IS IOIIL[R CO, 305,0 REMOVED IC•.t) DIN 37,5 ADDED 1900.41] SAN '-*'GLU•'o" ,.. _/ .... i~i!i'lrJ:~:fg:,b:!i~:=:~1rr &1GN1S OF =t= DIIENSION PRINT o.101C,11100 1or2 ADV-7881 D 3 2 D c· B I A. ,8 6 5 -4 3 2, 9 11 . 494 I C.41' .-. ·: · ["19·.4] ' ir------1 ,:===t DIMENSIONS IN [ 1 A_RE INGHES •. FINISH;-ANS[ 49 GRAY. . ' . . I I l _______________ _J RECOMMENDED ENTRANCE AREA ---TOP & BOTTOM ·- s·· ~lo,, HEATER -<OPTIONAL) 8000 ~ODO moo . ,aaaa QOOO saao b SECTION A-A 8 1- -l<O .SEC UR i TY covrn-· (OPTIONAL ON NEMA I) ( REOU I RED •ON NEMA 3R > ':8'~ I SECT·ION-C-C ~,A , I "'\: .,,_ "" ;:!;j~ r··r---1-~-----~--r--~r1 . ·ACCESSOR,Y MODULE /OHIONAL·> . . . . I· I r-·:+-----~--, i ~! 1.,,,1 ;!-I • '-1---·-----1 [Jlll "::I"" ~- ~s ;;;,.., NEUTRAL J2 &' 3 ~OCE UNITS ONLY) REFER TO.OPERATOR''s MANUAL PRIOR TO INSTALLAT'l,ON AND OPERAHON OE UNIT. -1...; "'' ,M= EOU I PMENT GROUND .Q C PADLOCK HASP_,./ < f E~~~l T~R og~~~~ -• 0.1' B LOG IC DISCONNECT <OPT.IONAU ~ le l B_j 560 [2~: 01 LAJ "'I"' _.., ,'ex:, .... SURGE PROTECT I ON -I OPTIONAL> SECT ION B-B 560 [22.91 MINIM4M·-.DQOR ·SWl~G .SPACE• REOMIRED R[Y ", DU[ ll[YISION IS'I' rrri~:~'fir~'~m~Krru KOHLER CQ M lR"IC: PRO-E 2•;13•06 NEW.DRAWING [768.42] WSO ll lCUwctSut. POWER SYSTEMS, IIOHLER, WI S30.U U,S /,'._ , ,, , •A 1-10-06 (8•21 'H[W,GROUND ADDEO {83093) THIS DRAWING IN DE.SIGN AMO DEfAIL IS IOIIL[R CO. MP~g~fhG'~~ e; z-tS-IO ~16¥~cH~~E~~ii~~~~~1llot~&:0~Anr:: SURGE -ar;r:.a;. ti;;i~i~~=~i::~r.llf!::~i~:m1:~~l ~~G~rr~; '., ;z&0A 2 ~+-,3. & 4 POLE CHARGER '(9P~tt;)_NAp, RE~OVED: {89095r BTW ~'i'= - _ STANDARD TRANS l·TION· .,,,0• SPECIF IC. BREAKER RATED - . STANDARD·~~1i~n1g~: - s· -·~ <r .i) A D C B A 8 7 "I"' _.., "'- ENGINE START TERMINALS ~,: !.L.LlAl 1--:-501 0 77 TI-:TI 234 [ 9. 21 6 406 TT6.oJ A-: Aj 5 4 3 2 UR RENT SENS I NG © (OPTIONAL WITH MPAC 1500) LOAD "'I" .,,_ ..,_ NORMAL AUXILIARY CONTACTS EMERGENCY [ ""I"' ~= SECTION A·A I DOOR REMOVED TO SHOW INTERNAL COMPONENTS l SCREW TYPE TERMINALS FOR EXTERNAL POWER CONNECT ION SWITCH RATING RANGE OF AL-CU I AMPS l WI RE SIZES 260 8 CONT ACTOR I PER PHASE l NEUTRAL C 2 & 3 POLE) GROUND (3) #4 TO 600 KCMIL 113) #6 • 3/0 (I) #6 TO 350 KCMIL loR 16> 1/0 TO 250 KCMIL 7 6 WE I GHTS KG I LBS l 2 POLE \ 3 POLE I 4 POLE 52 (115) I 56 (123) I 59 1131) 5 RU DATE R[YISIOH IIY T:'-~~:ru;1!L:~~c~\Ufll(utS I -2-13•06 HEW DRAWING (76642) WSOZlt<UWCU.ut:: MODEL Kl rA 1-10-os tA-n 11S12.1 c.so1 wAs 11S10 LH: (A-61 _ MPAC LOGIC I (3) 16-3/0 WAS (I) IIA-1/0 [83093] wso _,, ZGOA z, J & 4 POLE I B 2·15·10 S(E SHEET I OF 2 [890951 BTW t., .. -.c STANDARD TRANSITION [ -·---.,,,._..,,.... f SPEC IF IC BREAKER RATED STANDARD CONNECT ION NEMA I & 3R 4 3 2 S30,U U.S.A. 1$ KOHLER CO, [PTIII All RIGHTS or liffi"20,2 D D C B A . ' ·. , ' -' -, -, ' '. ''' :. · KOHLER POWER SYSTEMS . .· ·. i. ; ' ! I ' , I /. Wiring Schematics ' ·' ~ ·' .:,, -, ' I, DI C B A 8 7 r ••• P1~ i .. ~~--F1 20,.., P2-B P2 12VDC BATmfY ·111 • 11 SCA D2 Pa-'i'i .i:;--N9 '@ o;s p~I,:_____ 14S ~ .. I (ss §_ A ECM («sOCH. C<M;RNOR) P3-H4 (+OV) P3-G2 (SENSOR REIIJRN) P3-M (S£C011Wn' NIJI.OG lHROTTL£) P3-C3 P3-B4 1 13~ .... L, <= BAT. => 4 P3-U (FllSEO BAT, P<MR) P3-G3 TB10 P3-U1 (FllSEO BAT. P<MR) P3-M4 (FUSED BAT. P<MR) ~~=~TOECU)~E~:I: ! ; ; ! 1\ 11 (GNI>) P3-l2 (GNI>) P3-l.3 (GNI>) P3-M2 2_ ~1:-G11EJIMWIG~ A I &-10-10j(IH) C'IS S'l'lleet. llEYISm TO 9tOI E1StM: ~ """"-~ IDLE MOOE • REMOVE RESISTORS IF PARAU.EUNO DEX: 3000 CONTROLLER QCON4 P6-4--P12-IP1-12 P17 {CIS) ~N12~JtA-IPt-10 er.; ~-----1•1-24 ESS c=,~ 8 T83 117 ESTOP-1 tv:"1ESTOP-1A GNO P1-5 14Nl--+--+- Pt-1 P10 71~ 7111 I I I N16,P26-A I =~ D20 P20 CAP P1-3t Pt-7 ?OJ----,.----' r----~, CRH I I I I · I r-'T YEL--------1 : I •UNNSUU.TED---------------i : I 14li1I I QCON2 + I I <--UHINSllATED-56--, I l (CAN LOW) Pt-17~CRN-905 .L,,--..J I f I I (CAN HIGH) Pt-13 YEL-904 \ J _____ J P3-BI {""' LOW) P3-AI (""' HIGH) P3-K2 {""' SHE.D) votTAGE{yg SENS1NG V1 VO WA V8A VT, r, I I I 7 RJEl. L.EVa Pt-23 AJEl. l£AK Pl-4' PWMt Pt-20 f'Mlt+ Pt-16 l!3C .. ~, I L ___ _j 08-} © i~.JJ~, 3B-~~-6958 5 4 ,m WV7VBV9 I I I I © TOSJAT[FR!I] SEE DWG. N:N-6957 -~~-P5-1 Ht P4-F3 96 PS-2 -ffl_ P4-C2 77 NIO P4-D2 N ---5-P4-B2 106 N2 P9 {CIS) P4-C41-,-,-~ P9-B N,t. -a P4-f4~105 N7 N<JTE, .LE!lElill BC\ -BATTERY CHARGING ALlERNATOR CAS -------------- CIS -CRS -CT{#) -CTS -COUAHT lEMPfRATIJRE SENSOR D{#) -DIODE ECM -ENGtHE C0NTROt. MODULE ESS -EMERGENCY STOP SWITCH F{f) - AC -FLA -FlS -FTS -~T~~ IDIPERA.11.IR£ SENSOR OPS -OIL PRESSURE SENSOR ®: P~JRE CONTROL VALVE PMG -PERW.NENT w.GNEI' GENERATOR RPS -RAIL PRESSURE SENSOR ~ CURRENT TRANSFORMER DOT OR "Ht• TOWARD GtNERATOR, OCON( Sl8 -SIi -ss -STAT -IR I '. •CJ1 - ·CT2 ~ -----~-CTJ~~·-~1.Jil,, J DECISION MAKER 3000 CONTROLLER 125-150 KW JOHN DEERE TIER 111 W/ ECM W/ SPLIT ACTIVATOR, 1-, 3, & 600V 3 2 T83 -T85 -1810 -WFS -.L -" Tl:.5'....cr=- ::'!: =:=. ~:I: 7-..,_.., ----.;;, ~ "" D C B A '0'1,.' c: e· A' -+-------·--·-,,_,__' ~ l ~ _i 1rn z .u,e BflAY Oufvr u 11 COW1fCDQN$ P29-HC 2.1-REI.AY NORMAU.Y CLOSED " P2S-<XII 2.1 RELAY COt,UJff m-HO 2.t ~ ~y OFEN m-m rWt:o~~=: &Jro rnNNfCJpNS P32-COW 2.4 RELAY COIUJH P32-HC 2.4 RELAY, HORl,LIU.Y a.osm P32-HO 2.5 RELAY NORW,IUY OPEN RELAY cotir.i.c:rs P32-CCU 2.5 RELAY COIIDf NOT£:, C0HTACT NJ1lfORIZED CE1RaITOR P32-HC 2.5 ,RfJJ..Y:~Y a.osm TO ~ P28 A/D JNRJTS: , P27 CAN ·fflMNAJOR CONN~ , ANS ~~~ !HO)co3NC!HO§INCI aurP.1 P27 . P29 P30 P31 1"Dl~ . P32' - DP26 REMOTE 1/,0 CUT . P25, ~I/(! ··1p31, -,1· I .· :£ -·, ., -' ~ , CAN REMOTE 1/O•BQARD, (OPTIO!'IAI-) l+..;J;,,3"'3~P;!8 DEC 3000. CONTROµER ' :sa va,,; V9c' vq_c_ NOTE: IF SHUNT TRP OR FM.URE REI.AT JS NOT USED. DISCONNECT & TAPE LEADS 2 & 32".. P23 NJ)( SHUTOOWN SWITQi- (CUSTOMER ""1lWl£D). P22 i, ,, ' ' TB3 .@Jill, ~ • 2 ,,.~~ __j STOP .SMTCH 1 ,(ST"""'"") • ' R£MOTE EllERrolCY -·-· _ .... _. ·stOP-SWITCH TB3 (STANDARD) (OPIIONII.) ~ I., '] 1~ ~ EMERGENCY STOP , sr,m:f!CQHlEI:IIOHS BATTERY CHMGER CONHEC1lOHS (O!'llOHAI.) L£.TO~-~- ~-------UP~~ ~ QCOH2 -SWJTai PZJ f§Cffl ffl!HSOI .mp rpfflft;J1Cffi P21-1 GHO ,pZJ.!.2-+ P2t.!.J -P2t-4 CJIJ P2t-5 + P21-6 - 8 ., JB1 NWOG/J]WAL PfPlfT E!PPBl ffIDNGS 181-011 DOU NO ftlNCiiOH lSt-£12 D:H2 NJX WNNiG 181-Dll DOU BATTERY OiliRG£R FALU WN<NING Tat-Alt ACHt HO FUHCiJJH 181-;-NZ ACH2 HO FUNCOOH 181-GHJ A/OOHO NW.00/DGfl'Al. RETURN Nam. TBt AID IH?UTS IIAY EE REDEFINED -FAC10R'I' ~~~ ~-AI.JM)RfZED DISTRl6UfOR 7 .. 6. 5 ·RUN RELAY {OPTIONAL) ENGIHE,""""5S•~.)· (1'£RUWrl5•3 NlD 4: RDIC1TE • START-swnal OR ENGiNE START cpHTACTS OH f.RAHSFER swrrctt) P10A INSTAUATION NOTE: 32A2i'· ·W1 I: !J J2A FOR , FIELD INSTAUATION A MAXIMUM OF· 1WO WIRE TERMINAtS:PER ·TERMINAL"'STRIP 'SCREW' IS "RECOMMENDED' UNLESS, OTHERWISE • NOTED ON THE:WIRING DIAGRAM:.-DO NOf_'EXIEND ABOVE "jHE•"TEl1_MINAL STll!P BARRIER., - ".4 J_. ~' DCB2 . (COMIIOH FAILURE REV.'I) SEE TB2 ~ NOYE I~ I I fi'il W3lmf l!,!J Z_ .lllff ',_ ..... •• -2-oe-otlO'IJlllll9G[l7331J nx~ A 1-to-'.'A-7.A-8)1G!DI.FDUED[lll773] ltlC • B z...of-10(9-e}'tO.YT-'tt'161£P.5;(1--a}P2ZJCUil:(B•c--;i-') w.cs n/1'10 IIIDICMtt {C.0-2,~ 112 .uD '°°"°· lDC:!%".2!1JIE....fQITIDTOm;~~SIUd'W./' ~ ln.v Natt .iaEJ {!la] l'IUC J.rul!ll P(#) .,. PLUG . ''·o· UNE'CIRCUIT. 6"£NCER (OFTIOHAI.) SHUNTTIUP CC?'L T::5'-:1= :::= :=.:. :.!.':": -:r-~ · ---.. QCON{I) :--. 'QUICK CONNECT· •TB{#) -' TERMINAL B(OCK WCI) -SONIC• WELD •I c·, .e· A 'DEC 3D0O ACCESSORIES iii 2 <>1 !.,~' C A ~ l JUNCTION BOX zr l7 f'f q, _g ~ §= !§" !j!O NOTE: ll il il QCON9 CURRENT TRANSFORMER DOT ~ ~J~ (P6)~3B (Pt-16) OR 'H1' TOWARD GENERATOR CTI CT2 CT3 QCON10 TO 58 (P5~58 (P1-20: SLB {P6) [FRII] { QCON11 Pl21 . I . D~ 1/0 .½ 3 CONTROLLER BOX DEC-3000 CONTROLLER 2 ~l .. :'-oollQ DW'ftO ~l V7A (TB5-117) V8A (TB5-VB) Y9A (TB5-V9) W (OCOH1<)-Pl CONNE.cm:ms PIN fl 71 {P15-3) 13 Ya m.LOW (WIB) 2 N/C • 14 N/C 3 70 (W23) 15 N/C . ... (PJ0-1) 18 38 (QCON9) • 14N ('1122) 17 CRN """" (W10) 6 N/C • 18 N/C 7 70J ('#17) 19 N/C • 8 N/C "" .. (OCOH10) ESS 9 H/C • 21 N/C 10 31A (P1B-18) 22 N/C . 11 N/C • 23 63C (PJ0-3) SEE DWG. GM35943 ---{ (STAl)~V7 (TB5-V7) TO VB (STAl)~ VB (185-VB) STAT [FRII] QCON13 SEE DWG. GM35943 { vo (STAl)~W (185-YO) I I I ~ t• Pl 1:w.l '"I 381"12I · I .. i53CI P2 ,. (ESS-2)=t;J 12 P12 (QCON4) 24 35A (P19-19) 1 (ESS-1) 1 P2 CONNECTIONS PIN #1 II (CTI-XI) • REM<NE RESlSTORS IF" PAAAU.EIJNG ~~--".,,. ;!~~ ~ P15 CONNECTIONS PIN fl P4 (W21) 2 7N1 (W16) 3 71 (Pt-1) 4 N/C , 5 145 (PIB-2) 8 7 QCON14 w (STAl)~W (CONT-W) I I I I ~ TB1~ 2 IIR {CT1-X2) 3 12 {CT2-X1) 4 I2R (CT2-X2) 5 13 {C'ra-XI) 6 13R (CT3-X2) i I ! -m t w l: i i ! ~ ~ ~ N' i ~ -~ W17 'OH (TBI0-70~--70J (Pt-7) ·70k (OIAG~ wiJ.. P4 (P15-1) ~r; ~ P6 (QCON4) --PJ (PIB-22) PS (TBIO-P) g if ;;- ~ ~ ~ S:. ~~ P28 CONNECTIONS ~ N16 (W16) PIN ': 022 (PlB-21~18) C "°;. =(W19) D :, {W20) ~ N/C G N/C H N/C J N/C QCON2C=:i---ss (W2ll)-- r;~ 708 (PIB-9: 70 (Pt-3)~700 (P1B-10: = ~SO(P1B-17) (P28-E)~S6 (OCON2; ,~(P18-16) (P28-D~GRH (P1-17)- r;~1!!_ 'rEL (PIB-15) (P26-C)~Ya (P1-13) 14H (P1-0)~1A I~---------N18 (PJ0-4) ~ L,-----------N17 (PJ0-2),----~ BCA -CAS -CIS -CRS -cr(I) , crs -:l!tl: EBO - ESS -F1C -FT-M4T - .LEWJJl OPS -OIL PRESSURE SENDER P(f) -PLUG PCI -0COOU RPS -SUI -SM -ss -STAT -TBI -CONTROl1ER 80AAD mn.itW. BlOCK 1B2 -A/0 l[Rl,IINAI.. BLOCK TB3 -OUTPUT TERUINAl BLOCK TB5 -CONTROU.ER A.C. FUSE BLOCK TB10 -ACC£SSOR't TERMliAl. BLOCIC WFS -WATER IN run. SENSOR 5 P30 P3O CONNECTIONS P~ #1 64 (Pl-4) 2 N17 (W22) 3 63C (Pl-23) 4 N18 (W22) 4 ~::TION-B~ --7 P1B CONNECTIONS :~Nl PIHf~!!l~f;:~) 63C~63C (OPTIONAL) I : =~~ g:~i=!~ P29 I L' I •• ,. (Te10-4) 64 64 J 7 911 (TB10-2) 8 714 (Tel0-6) 9 708 (W23) 10 700 (W23) -TO SHEET 2 11 N/C • ------------12N/C, 125-150 KW JOHN DEERE DECISION-MAKER 3000 CONTROLLER 3 I 2 13 916 (DIAG) 14 14N1 (W16) 15 VO. (WIS) 16 GRN (W19) 17 S6 (W20) 18 31A (Pt-10) 19 35A (Pt-24) 20 N/C , 21 022 (P28-8) 22 P3 (W21) FOR SCHEMATIC SEE ADV-TT61 ... ii, .,.~ ID C A DI C B A 8 7 P1 CONNECTIONS PIN #1 N/C . 12 N/C • _ ' 2 145_ (SS) 13 91~ (P~t)· 3· 947 ,(PJ-04) 14 14HI (EBG) -.:·:~ ~:t:] 15 ,"r'EL! (W,10) US GRH (W9) 6.814 (P~) 17 WliT (W11) 7-91, (i;,~) 18 31A (P17~A) B 714 (P~) ,. ;w. (CTS) 9 708 (P3-82) 20 N/C 10 70D ((?1) 21 022 (Wt•); 11 N/C 22 PJ (SS) ~ WHT ~ P5 CONNECTIONS· P!Nft;-NI: (WiJ) , 2, •• (P4-F3)'- J, 95 !1'<-,AJ) P9'~CONNECTIONS e16~coNNECTIONS PiNi' 5 _ .~ (P~)' ;pt,· 1, ~ '(P~E~) -._-N• (Wt9) B BLIJ, (P4-M), -·pp (Flee ·~ Pl? 'CONNECTIONS Plff A 106 -(P4-B2) B N2 (WtJ) ENGINE PlQ CONNECTIONS Plfi -A -!7 , (P,.:.ci) 8 NtO (W13) 1'10 {MAT) WHT (PJ-IC2) ~ ~ J, ~, __ :--,' ----,--'7:--- -·:. _63C L,: ~ , ·1'.')a~ , I ' N -' , (OPTIOIWJ I i , _-~~I b -~~~--, 1-· ------------- 122 (Pt-21 (P3-M1) ~ 15 '(PJ-L1) (PJ-L4) (PJ-114) (P2-B) P2 CONNECTIONS PIN A Pt (SS) ·-P2 (Wt•) HID PI0-8) ~., 1.,._,> --:;i --{1'4-02) (Pl2~ n"a"~·a:L~ -7'-:20000QOQ0~ ;:iQOQOOOS@J81 ~oooooooeo '.10000@00(08_ , •• (P9-B) __ !J "(Pl4-2_ W13 P3 CONNECTIONS (WtO) ,i,i, N/C • 2 . ' I , 1:1&-::.1~~~ -.-_,_ P20 coNNFCTIONS PIN A YEL (WtO) e °"" (W9) P20 -~4 ,, ,@@~@@@OS"© ,()@@00@@8 ,@00@@@OOr ·t·@@©~~~oo· P4 CdNNEC1]QN$ P7 {l:'C,V) PlN #A1 YEL A2 N/C . G2 911 (~t-7) :: :{;: (P1-5) G3 71~ .(Pt-8) G4 N/C PIN fA1 YEL, (Ptt-4)' Et -~' (P11-1) ,_ .. _1 (P_t-~4) _·N11 (W12) N9.(02) 118 (OJ) - 'PZ CONNECTIONS' RN 11 HJ -<~4-H1) 2 104 (P4-H2) 81 GRN ,(W9) 82 708 (P1-9) 83 N/C • 84 947 {P1-J) C1 '916 (P1-13) C2 N/C . C3 Bl4 cP1~6) C4 N/C D1 N/C D2 N/C D3 N/C 04 N/C Ht N/C H2 N/C H3 'N/C • ~ :% ~Pt4) J2 N/C JJ N/C J4 N/C K1 N/C • IC2 WHT (W11) K3 N/C 1<4 N/C , A2 •N/C •' E2 101 '(PB-1), AJ 95 (1'5-J) EJ .. (PB-2) M BUI (P16-B) E4 GRN (P16-A) B1 ORG, (P1,t-2) .Ft' BLU (P11-;-S) 82 106 (P12-A) F2 S8 UNlHSULATED BJ N/C • f3 96 (1'5-2) 84 YEL (PS-A) F4 i05 (Pt-4-1) Ct BRH (P11-6) G1 WKf (P11-7) C2 77 {Pio-A) C2 lllJ< (P11-S) CJN/C. CJN/C. C4 5 (J:'9-A) G4 N/C • Dt GRH (Pt1-3) Ht ,HJ (P7-1) 02 N, (W13) H2 1M (P7,.-2) Pt 1 CONNECTIONS FIN #i RED (~4-Et) 2 'ORG (P+-::Bt) 3 GRN (P4-D1) ,4 •'Ya (P4-A1) '5 'a.u (P4-F1) ,6 -(P4-C1) 7 , WHT (P4-G1) ' 6 BU( (P4-G2) Pl 4 CONNECTIONS PIN #1 105, (P4-F4) 2 N7 (WtJ) -IG El "ii;,vn P14 _[T) ~ P13 <Q>D l 700 (Pl-10)~ 10 , 9+, P13 CO;;;;-ECTIONS ~ "' PIN ,'i 7001 -(01) ll?f' ,Et N/C E2 N/C ,E3 N/C E4 N/C f1 N/C F2 N/C F3 N/C • F4 N/C . L1 L1 (W15) L2 NL2 (W12) LJ NLJ (Wt2) ~~ ~~ ~::} U2 NU2 (Wt2) U3 N/C • 1H 114 (W15) DJ 100 (P8-J) HJ H/C • 04 Ofll' (P6-B) H4 H/C'. 8 r ... (P,-,.: CTS 7 Pl 7 CONNECTIONS PIN A 31~ (Pl-18) B Nl2' C,,12) ,5 _ 125-15Dfi<w, JOHN DEERE 'DECISION-,,MAKER, 3000, CONTROLLER 4,-'3 -1--2 - -"' -,I!! ,1·c·- B A ',;,' r D - C --1: B - A 4 I 3 ~ 2 I REVI DATt I MvmoN C 110-07--00ljD-4) SEE N01E 4 ADDED; (C-•) SEE N01E • WM; BO.DEN ,041: (A-3) EPS SUPPi.YiNG LDM NOTE UPDATED, NOTE 5 ADDED; DC POWER REQUIREMENTS FOR EACH RSA: I IF MULTIPLE RSA'S ARE USED, RESIZE POWER WIRES AS REQUIRED. {A-1) GM41145 WAS Glol34474, SHEET 1-2 WAS 1-1; JB-41_ RSA1000: 12/24 VOLT, 200mA DC POWER RSA II: 12/24 VOLT, 1A DC POWER SlAVIS ,ooo>, !0-4) DC POWER NOTED UPU.TED (76324] D ) 7-20-09 I DRAWING COMPLEl'B.Y REVIS£D TO ADD RSA I [88082] E I 9-29-<>9 ISEE SHEET 2 (88437] F 112-01-ool(c-J) 3000 CON1ROU.ER AOOED TO_ N01E [8877J] 0-450 FT. [0-138 m], 2 WIRES, 22 GA. I -- 450-700 FT. [138-214 m], 20 GA. D BATTERY POSITIVE 700-1125 FT. [214-344 m], 18 GA. C 1--------,(P 1125-1800 FT. [344-550 m], 16 GA. VOLTAGE CONNECTION 7 1800-2800 FT. [550-856 m], 14 GA. J FROM ( (SEE NOTE 4) GENERATOR 1----+----,( BATTERY NEGATIVE Ji -------------J -_-;;N~ ;-L;H~ C;NTRO~Ei -Zo;~T ~ -;,~ -BATTERY j CONNECTION J g~ ~ggo cg~~~~);t~:R.cg~~~~~/~/~~; 2 WIRES 10 GA. MINIMUM J I I RS-485 116-UGHT: 4 WIRES 18-20 GA. BATTERY 550: 2 WIRES 18-20 GA. t-RSA (MODBUS RTU) J GENSET BATTERY CHARGER ALARMS CHARGER -REMOTE SERIAL (SEE NOTE 5) -1-CONTROLLER ( 1 OA) ANNUNCIATOR -1-T-------------W/FAULT : I (MASTER) I I I I I ALARMS I L--------1--h I 16-LIGHT COMM I 1 I RSA I I I I MODULE I I r-REMOTE SERIAL _ j I I ', (GM32644-KA1 n 1, I I ANNUNCIATOR I I J I OR -KP1) J J (SLAVE) J I J J J 16-LIGHT ONLY J ~2 WIRES 18-20 GA. J J J J J J (REQUIRES RED J J ENGINE START WIRES J 3 WIRES (INCLUDING I I I I u MAIN LOGIC I I I GROUND) SIZED AS --RSA J J BOARD GM28725) J I GENERATOR SET OUTLINE REQUIRED J REMOTE SERIAL I I -----------------I'-------- I I BLOCK HEATER I I I I I I _L_J ± TU< TU< lU( ,ii TU< 1 ANNUNCIATOR -7 J J !---_ I I .-------1 I (SLAVE) I I I ~OP-T-"10'---N-A-L~ f 8~~~ESGA. I I AUTOMATIC J ~----~ I I I REMOTE I I TRANSFER SWITCH TO CUSTOMER'S 15-AMP OVERCURRENT PROTECTIVE/DISCONNECT DEVICE. BATTERY CHARGER VOLTAGE IS 120VAC STANDARD. CAN BE REWIRED FOR 240VAC (SEE DRAWING ADV-5971 ~ AS REQUIRED L RSA I I I E-STOP I L (ATS) ANNUNCIATOR J Rs-485 (MODBUS RTU) (CLOSED IN EMERGENCY) (SLAVE) L (SEE NOTE 5) OR TT-680 INSTRUCTION). SOURCE TO BE INDEPENDENT OF GENERATOR. REMOTE SERIAL j J L ----------~_J -TO POSITION CONTACTS (SEE SHEET 2 WHEN USED ~ WITH AN ETHERNET NETWORK) RSA II WITH ATS OPTION RSA1000 / RSA 11 WITHOUT ATS OPTION RS-485 TO ATS REQUIRED ,,.,,16=_~Ll~G"=HT~ONccL=Y~: ~==~~~= EPS SUPPLYING LOAD INDICATION VIA TWO 14-20 GA. WIRES. NOTES: 1. TYPICAL CUSTOMER WIRING SHOWN DASHED. TO CUSTOMER'S OVERCURRENT PROTECTIVE/DISCONNECT DEVICE. VOLTAGE AND CURRENT RATING TO BE DETERMINED FROM BLOCK HEATER NAMEPLATE. SOURCE TO BE INDEPENDENT OF GENERATOR. D C I'!- B f- 2. CUSTOMER RESPONSIBLE FOR ADDITIONAL WIRING SHOWN IF COMPONENTS ARE SHIPPED LOOSE (BATTERY CHARGER, DRY-CONTACT BOX, ETC.) CONNECT TO EITHER 16-LIGHT COMM. MODULE BOARD OR RSA. USE CONNECTION TO 16-LIGHT COMM. MODULE BOARD WHEN RSA IS CONNECTED VIA NETWORK. 550 ONLY: REFER TO WIRING DIAGRAM GM41145 (RSA 1000) OR GM62554 (RSA 11) FOR CONNECTION DETAIL DIMENSIONS IN [ ] ARE METRIC EQUIVALENTS. A 3. IF BATTERY CHARGER IS SHIPPED LOOSE ADDITIONAL WIRES MAY BE REQUIRED FOR PROPER VOLTAGE SENSING. REFERENCE DRAWING ADV-5971 FOR INTERCONNECT. 4. DC VOLTAGE FOR EACH RSA REMOTE ANNUNCIATOR MAY ALSO BE SUPPLIED BY A LOCALLY MOUNTED 12 OR 24 voe, 200 mA MIN., AC ADAPTER FOR RSA1000 OR AC ADAPTER KIT (GM62466-KP1) FOR RSA II. THIS CONNECTION IS NOT USED. EPS SUPPLYING LOAD INDICATION VIA RS-485 FROM GENSET CONTROLLER. T..:=~ KOHLER CQ .:ca:!: mo Ml:lml± t/r POWER SYS'TtWS, k0HUR,, WI &3044 U.5.A. ::;:: --7n: :r~-=t=~~~~~ -· -..,.,...,ALS -JS J\. '==-'--'----'=~ 1-2 5. USE BELDEN #9841 OR EQUIVALENT. MAXIMUM DISTANCE = 4000 FT. [1219 m] INTERCONNECTION DIAGRAM CONTROLLER WITH RSA ANNUNCIATOR -JS 11-20-04 I 1-·-ADV-6990 I C-"- 4 I 3 f 2 I I) c .,i:' B - A•· ·, ----, ,-----,__ 4 I 3 J, 2 I ETHERNET NEtwORK CONNECTIONS SEE SHEET 1 FOR REQUIRED •I ltY I: DATE. ' -,l'f If 'RSA1000/RSA II MASTER· AN RSA SLAVE CQNNECTED :rHROU~H THE EfHER,NEr NETWOR!<,. REQUIRES AN, ,RSA .MASTER BE CONNEeJED 'THROUGH THE ETHERNET NETWORK. THE .MASTER '~EQUIRES A MODBUS/ElJ·lERNET .C01'/VERTER PEDICATED EXCLUSIVELY TO IT. ,RSA1000: . . .A MAXIMUM OF 3 SLAVES CAN BE CONNECTED TO A MASTER RSA 1000, INCLUDING SLAVES CONNECTED THROUGH THE ETHERNET NETWORK. . . RSA II: . · A MAXIMOM OF 5 StAVES CAN· BE CONNECTED TO A MASTER RSA II, INCLU.DING SLAVES CONNECTED THROUGH THE ETHERN~ NETWO~K •. IF ANY RSA10QO ANNPNCIAT9RS ARE ON THE SAME NETWORK AS AN ·RSA II .ANNUNCIATOR, THE' ,~SA1000 ANNUNCIATORS MUST BE cqNFIGURED AS SLAVES. RS~485 ' (MODBUS RTLJ) (SEE NOTE 5) ....._;....:.... ____ _ ETHERNET (MODBUS TCP/IP) · . CATEGORY 5 MOQBUS/ OR EQUIVAl'.ENT ETHERNET ------ D<; POWER VOLTAGE "(d 8\Clil R,$'~. RSA REMOTE SERiAL ANNUNCIATOR ~SLAVE) RSA REMOTE .SERIAL ANNUNCIATOR (~LAVE) 1-l I I RS-485 I MPDBU$/ l I (MODBUS, l3TU) I . ETHERNET I (SEE NQTE; 5) ,. CONVERTER · -..., .,,.. ---,-- 1 • .ETHERNET I ~ (MODBUS TCP /IP) ( CATEGORY 5 I OR EQU.IVALENT I I T C 110-07--0SISHEET '2 ',ooED [76324] • nx o l7-2D--09IDRAW!NG COWPLETEI.Y RM.ED TO . .IDD ""'n [80082] nx E l•-~1-SU,"" ae.,sm;'(D-4) IIASlER NOTE·ReaSID; (C-4) IIAXllMI OF, 5 SlAVES WAS.4 [88437] . nx F f12~t-~J(0-1),JOOO ~~·~NOTE_ [aam]., ' -_:~ ~. ,Tlk -- . ON 16 LIGHT -CONTROLLER, CONNECT TO P21, ON 550 CONTROLLER,. CONNECT To· P20, ON_ 3000 CONTROLLER, C_ONNECT JO P21 CONTROL PANEL (SEE SHEl:f 1 FOR BAITTRY CHARGER & REMOTE 'E-'-STOP CONNECTIONS) I I MODL}LiE AUTo'W,.TIC TRAN~FER· I 16.,-lJGHT COMM. ~ /SEE SHEET 1 FOR (GM32644~KA1 · SWITCH CONNECTION. D .C RSA REMOTE SERIAL ,. ANNUNCIATOR (MASTER)· SJ;:E SHEET 1 FO.R REQUIRED ·DC POWER VOLTAGE TO CONVERTER EfHE;RNET I ETHERNET ,NETWORK RS-485 .. (MODBUS TC~/IP) (CUSTOMER SUPP~IED) (MODBUS RTU) • -·;· CATEGORY 5 · (·sE· E NOTIE 5) MOOBUS OR EQUIVALE~ _ OR _~KP1,) I _J f;l-•16-LIGHT ONLY (REQUIRES RED MAIN LOGIC BOARD, GM28725) -- . EACH RSA. 4· _ :_ ETHERNET --.,..... -, L_ __ '---:f-,---1 . CONVERTER . , I ~=::=:;:;::::::==--7 . 'ETHERN,ET RS-485 I RSA (MOD.BUS TCP /IP) ~-:-::::~:::-;7 (MODBUS RTU) · . , , CATEGORY !5 , , · . ) I REMOTE SERIAL . OR EQUIV.ALENT MODBU~/ (SEF; NO~ 5_ I ($LAVE) CONVERTER I GENERATOR SET AUTOMATIC TRANSFER SWITCH (ATS) (MPAC10QO OR MPAC1!'i00) 1 -. ANNUNCIATOR . ETHERNET -.,... -:-\. I ~::::;=::=====:'.:, r-~--'-c--:---~ I RSA RSA I I REMOTE S_ERIP,.L .REMOTE SERIAL · J. REQUIRED FOR RSA II L -ANt-JUNCIATOR ANNUNCIATOR I WITH ATS OPTION ONLY (SLAVE) (SLAVE) 1. OUTLINE · .. SEE SHEET 1 FOR REQUIRED DC p'owER VOLTAGE TO EACH RSA. I I SEE SHEET 1 FOR GENERAL NOTES. B f- RSA REMOTE SERIAL ANNUNCIATOR (SLAVE) I-_J ~~---~---~-~~~-----iA ii~~ KOHLERCQ .xz:d:,.ctD -·_Mal.D±1,r POWDIS'l'STDtS. ICMD.wt 530,4,1. U.s.A. ':;:: '.~':' ~~-=!=.~~-= SEE SHEEJ" l FOR. REQUIRED. ~± . ' : · • = DIAGRAM 'Dc POl'(ER VQLTA_Gi;; TO INTERCONNECTION DIAGRAM ~-:: ,:,.:::. RSA INTERCONNECTION EACH RSA. CONTROLLER · i--· nx. : 111, ... 14-05 ~-I I I I"' -. ..,,...908.DWG · ,~· 2-2 . WITH ,RSA ;iNNUNCl~!OR, : .. ,EDA, ;Jt~•MO ~, .. f'.'-.ADV . 69'90 _ j C., 7 '"'."7t·cc· · 2 ° .. . ·+', , .. "' . ~ .,. · .1 3 l!_ 1 o MLB PSB Pt-9 ETHERNET Pt-8 [ ~ P12 P1-10 Ousa P1-1J Pt-14 0 -~l k2 Pt-16 ~ ~ ~l Pt-1 - ~ ~ P1' Pt-7 C ~ ,_!_ }PROGRAMMAllU'. Pt-18 ,-.!...I;;!,-INPUT 1 Pt-6 +er-- P1-23 Pt-2 -OUTPUT 1 i-!-....!_ PROGRAMMABlE B b,_ INPUT 2 ::B}--OUTPUT 2 ..E.... Pt-5 TB2 Pt-24 _!_~ Pt-21 Pt-2D ,_L MODBUS_RS485_BI (+) ..2.. MOOBUS__RS.185...A1(-) Pt-19 ......L ...,,,_ ,,- C--L MOOBUS__RS.l85J12(+) L...!.... MOD8US~-485..A2(-) P1-12 Pt-11 Pt-4 Pt-22 sw, A ;-MAINTENANCE SPARE SPARS ~) Pt-15 ~1 Pl 3 8 7 .4 CONTACTOR SH; TO EMERGENCY SOURCE tEC EB rA 1 7~ C NO l$J 15:a 15: = 15: = V ~}~ -~ V 2 / ,r CNE lN LC) LB) IA}-- ~ 15 15; 15 SCN 12 ~'No7 3 (N~@ @) NA ~ NORMAL SOURCE 5 4 NO NO 3 • C SETc ENGtNEsrART '--v--' POSITION INDICATION Z_ -1-<M-ot HOf ORAWINO ('71342) .. I -I AS-17..(lg(A-a)T82:ICOfffCr10tG7-IZFIDOl'ED(Mm] .I.E!lEHl2 AJ, M -AUXIU.lARY' CONTATCTS BR -BRIDGE REctFIER CHE -TIWISFER con. (NDRMAl/EIIERCENC't) ~f : ~J CRlSTAL DISPlAY MLB -MAH l.OGlC BOARD P(#) -PWG PSS -POWER SUPPLY BOARD SCE -COIL CU'.ARING CONTAT£ ~ERCENCY) ~N--~C=N C0Jgm1Jd~~ POSmOH) SN -SWITCH POSffiON CONTACI' (NORMAL POSlllON) SW(f) -DIP swm:11 AUXIUJARY CONTACTS TB1 -CUSTOMER CONt£CTJON TERMINAL BLOCK 1B2 -AUXILIARY TERMINAL BLOCI< ~ AHt: ~ -·t: ~ . ._.t: ~ M-•t: 15A. 25<NJ,t; STANDARD ~-· .JlQ.J OPTIONAi. ~-· .JlQ.J ~AJ-3 .JlQ.J ~.,_. .JlQ.J 15 -lRANS Ulf' -USER NOTE: DIAGRAM SHOWN WITH "NORMAL" ENERGIZED AND CONTACTOR IN THE NORMAL POSmoN, T~~ -* --'*"' MJ-260 AMP :..,:.::t 7-. OPEN TRANSITION -, -·- SERIES RATED "" -·1 I-~ FOR WIRING DIAGRAM SEE GM46287 :::: 3 I 2 ii~ C A 7 lS LC-lH t.eim ", -NH' y -I I ~ 1: T' I I f ) I t EN EIIERGalCY ,.. ~~ r::;.:::;;NC M ~~ ~NC ,.. ili:1~ ~NC ,.. SE~ A3 "g~ NC~ } POSITION INOK:ATION } MJXIUJARY CONTACTS , (STNIIARO) NO~AJ,_ ·i· · C , NC, NOES~,' AUXlllJAAY C ' , -CONTACTS Ni: ' (OPllONAl) ' ~ I I J I I I I I I I I I I I I ,, I I I I I I 4- . . RIGHT SIDE WALL , . " I L I I I I I I r I ,. I I I I I I I I I I I ,, I I I I I I I I I I I I I I I I I I I I I i I I I I 1--I I I · I I I :i-, ,' ; 'I', 8 I 7 ---~-6 (' 5 )-f · 4 . --, _3 DOOR' lYo~-'., """11=12=13F=1'",s~1mi--~ ~ tiffiu:·. P14 CUSlllllER' -lB1 11- ,-_'!.: -P16 .-,, I r-.--:-:i I . I 'tco DISA.Av' . : ,t,__[_~..:,..-_J_j~I• P2 ~ _ Jt CONHfWlONS lCQNTACTQR TO UAlN LOCIC-BOARD) J1 1 . 1 (sa'.~NO) 13 13 ·(SE-.;,), .2 2 (BRcAC1) 14 1,4 (SN-NO) 3 3 (SCH-NO) ,15 15 (IS-NC) 4 4, (TS-NC) ',16 16 (TS-EC) 5 5 (BR-AC2) 17 'ti/C • , 6 e (TS-'EC) '18 18 (IS"EB) 7 7 (IS-EA) 19 19 (IS-LA) 8 8· (IB2-3) 20 20 '(IS-lB) •9 9, (IB2-4) 21 21 (TS-LC) :~ :~ ~=~) ~ ~ g;:~w 12 12 (IS-W.) 24 24 (IS-LNJ ,, D h ~,;.\ ' ~ ·' 8 7 I ·6 .I. 5· l , PART N!J. S_AE, Oll.!ENSl01',I ,....,.., :---·-;-I \ft'lf TlU':C coi.o CRMl<lNG , I 'RESERVE CAP I POST, -APlf'S AT o_ "F I\IJ'jUTES-'AT 8,0"F' LAYOUT CHARGE TYPE L I W, I H , ~ , 'MMMUM , /STYµa Q - '''324588 · BR 330, 2 J 13·. ooT In'. o ,£6.-81 r 239.'8'19.''441 12 ,950' '.,I85" C/3 WET' 324587 BR ' _330·. 2 CI 3.'001 1•73. 0 [6.81'1, 239.8 [9.'441 ·12 , 950' "200 en· DRY . 256984 .'BR 273.,0 [10.75]" 1'73.0 [6".811'' 228.6 [9.001. 12 650· . , 120 0,1· WET ,,,' 225289 BR .. . 273.,0 [10 .. 751 I73,0'·[6.81.I .. 228.6.£9.00L 12, 650-. _130 D/ I,, .. DRY ,,, ., --~. -~ 354147 BR , 330.'2 £13.00'1 173.0 ,[6·.81,1 239.8 [9.44]. 1'2 . 100. : 110: C/3 WET -1354148 ,BR 330.2' [-13.001 ' -1,73, 0 [6.81-1 239.8 [9.44] . 12 ,100 . 150 C/3 DRY --1345309' . BR 219.2 [8.63] 153.9 [6.061 212.9 [8.38] 12 525 -E/1 WET : GM22349' ,BR.' 527 .,'I [20· •. 751 282. 4 ,[ 1,1.,121 276".4 [ 10.881. 1'2 1 rso • 400 A/I 'DRY . GM34399 BR" 527-.. 1 [20.,751 "282.4 [11.121,' '2-76.4 [ 10.881, 12 1 rso ·430· All .. WET . BR 2oa.o :r8:I91: I73.o £6:81-1" ",i,96.9 £7. 75L 12· 525 . 70 -· D/ I WET C GM48784 GM75512 . ·as::. 238.0,£9.381 129.0 .[5:06]. .223.o £8.8IL 12 _ 500 85 .. D/ I _WET -. ~ ·--- -o,. -~·--' B - A, POS-I7.48 NEG· 1 s·.8~ STYLE 1 C. 688,I '""Jj, .. ,, " ' ,<O~Z ' <X)-. "' ,_ '. ···--ih; NOTES: I; 9 TAP,ER· I"' ;~. NOTE': DI M_ENS IONS IN [ I· ARE ENGLISH EOU I VALENTS. STYLE 2 ·3/8-1._6· UNi;--_21\ TH ~ . , TERMINALS TO ACCEPT ¢~.4 £¢.251· BOLT 02.L._5~~24.23 ACTUAL PART MAY NOT £¢. 850-¢ .-954 I MATCH DRAWi NG VIEW REF I-l STYLE 3 CAN BE CONVERTED TO S·TYLE I .BY INSTALLATION OF 254427 STUD CONVERT·ION,KIT. STYLE 3 ~- t-*/ 21 BATTERIES USING ''STYLE 3" STUDS MUST HAVE EITHER THE "POS" OR "NEG",STUD CLEARLY IDENTIFIED. 31 STYLE 3 TERMIN~L TORQUE 10 Nm US FT LBSI. NOTES: (APPLIES TO ALL BATTERIES> ~~f D~mN~: ~~N~~~~S A~:EM ~~f Me~Lmm AmE~~rn~~: HOLD DOWN ,DESIGN IN COMPLIANCE WITH SAE STANDARDS. BATTERY WARNING LABEL TO BE LOCATED ON TAP OF BATTERY .• <BETWEEN TERMINALS ON LAYOUT DJ MANUFACTURER MUST PROV I DE A CERTIFICATE CONTAIN I NG MFG RS. NAME, MFGRS. PART NUMBER, 'AND, KOHLER PART NUMBER CERTIFYING THAT THE BATTERY WAS BUIT TO INDUSTRY STANDARDS. -~H :~·o~ .. ~E\:AW u~~~Am5+m. DETA, LS CERT, F !CATE REOU, RED ONL y ONCE m BATTERY PART NUMBER. "NOTES: ·(CHARGE TY'PE-l ,, -,ALL DRY CHARGED BATTER I ES MUST BE SUPPL l ED WI TH ACT I VAT ION INSTRUCT IONS ADHERED , AND LOOSE. BATTERY MUST ALSO BE I DENT I F,rn ON TOP AS·: .. DRY CHARGED. MUST ADD ELECTROLYTE, SEE ACTIVATION INSTRUCTIONS". g~r~~ I ~~E s~~mR~Ep~m Im/~~R~~~gm y w~~~K~~TnRmcmG~~T 0M~JEii~ORAGE. BATTER I ES WHEN SH I PPED DRY • DO NOT REOU I RE POST PROTECTORS. NOTES: <BATTERY CONSTRUCT ION l 1l ~m-~~iJie~·mg~uM HYBRID OR ~EAD·,ANTIMONY TYPE. 8 I i 6 5 TO BATTERY BATTERY GRADE 4 BATTERY I Bc·1: CONSTRUCTION GROUP SEE. ,NOTE. 2' SEE NOTE' 2· SEE NOTE ·1,. SEE NOTE 'I .. SEE NOTE 2 SEE NOTE' 2 SEE NOTE I SEE NOTE. I SEE NOTE I..' z "' 0 ~ -- -1~ •O m.,, -~ ~l ~ = =· 31 31 ",24" 24 31. 31' 55 ,8D 8D: 26 51 3. ,, 2 _I,._ n:g n Yi rri -~ ,1/ 1:~ -~L_--=======--~ AL TERNA TE CONSTUCT I ON ON BOTTOM. OF BATTER I ES AC~EPTABL~ :t:AYIJl!T A LAYOUT B 4D ~-. 8D !:! ·o§· . ' ·,,,. ' . g< LAYOUT C LAYOUT D, D D . . ' LAYOUT E [J 9 REVI DATE IAtv1s10N CUE IIDIVIDUAL PART 110, FOR REVISION LEVELi BT l'N~~~fit~~:Ullnrs KOHLER CQ )METRIC I PRO£ t~!f1g~t ~g~~~~T~gofg t~s~) 31~sgt OIM ;~;m,~= =:Ro:::ITl[GMSl,N :r,o;,~~R",.N:I o[~!~t,t:;u;~~t[R CO. 330.0 WAS 328.-4. 173.0 WAS 171.2. 239.8 :r ± ,., Ull'.IC[rmSI PIIOP[lltr AIID xusr JIOT BE USED UC[PT IN_ · BR 110.;~z-o ;~~9§~7 i822J~:;~111i~g-iA!A~1t~~:2i 73. 0 SAM ~m :I: s' JO· 7 UJ. ~i:~liT~-,:ii:r~&:L!:/iu~::t,~L:·~,G~~S·~' '. ;?ri::;.~·2l~~i~.i~tPi;.t·2:~~i=73s,,.c1 ~~ BATiERY ·•··D. 1-- ,t j.,- B 1-- A : es -4;-T~IO CC,•8) ~451~7 VOIDED ~ER-87080. GMT5512 ~ ~· .,, ,_ ADDED.[89560]'_ BAL= --. 244578 ·o·' JI :l : 3 .I 2 r-1· .,, , 'I C A LV -N.O. CONTACTS, CLOSE ON LOW BATTERY VOLTAGE HV -N.O. CONTACTS, CLOSE ON HIGH BATTERY VOLTAGE CM -N.O CONTACTS, CLOSE ON LOSS OF AC INPUT OR LOSS OF DC OUTPUT @ 1tlf 1flf 1t\?1 @ ~o H!J ~[!] 1lo VIEW A-A OPTIO~BOARD @ ~ 12, ;i; :'.! ~10.67 [271] I. _t=7.00 [178] i £ "'""'"" t ,::::1:::: ----::: ~:J!t; .' .it ==--'5,.':"J ,!(}) y, y, 0 oJlfur 0 AC '""' 0 Tl'PEA!lC lYPE.lSC 25~ 120VN:.-7A 240VAC-:sA """" ,,,..,J) ~,t_}}()j .25 [6] DIA. (2 HOLES) 'N' :!, .500 DIA. X .219 DIA. [12.7 X 5.6] KEYHOLE 2 PLACES AC TERMINAL BLOCK A t:l "' @ ia!l oc TERMINAL BLOCK A VIEW 8-8 CUSTOMERCONNECTIONS CUSTOMER INPUT CONNECTIONS AC TERMtt-tAl BLOCK == !mm f IP= g e ffi m > 5 I I I """' """ 120VAC :l<WVN:. ~ 7A, lYP£ ABC ... ,,,use CUSTOMER OUTPUT CONNECTIONS OC TERMltw... BLOCK DC WIRE FIECO...MDIOAOON-IJSESIRANOE'D COPPER WIR£. m~i.,.=l!U,OJINCH RESISTNiTTOOILA.'fD ACOS. ~1-I -IT Al:t-S-117(A-4)0CWIREf!ECOWMENOATIONNOTEREVIStD[S3068)~ 5.63 [143] B 0 I L: NOTE: DINENSIONS IN [ ] ARE MILLIMETERS. AUTO-FLOAT 12 & 24 VOLT BATTERY CHARGER ii~.:,;; ::!:.: =:.:.. :...:...::* 7-. ~I~ • ..- S-28•!14 6-tM4 ADV-5971 _1 __ _ Di C A "o,'' C B A 8 4J-l _ AC INPUT' FUSE 120 VAC~7A 240 VAC-?ft, POMR ON ri .~II 120 V. INPUT 8 7 ___ 6 SCHEMATIC 'n -.1<2 -1(3 §O ~r)v -~[!] ~[!] §0 !JO ~[!]' .[!] R!'.l §0 ic " OPTIONAL, 0AlARM BOARD. "" ml. ' CP"':';""" , POWER ' ] I 1 ·111 ~STER . ·--.1$ G2 83 OtiFtJSE ~-"' 7, ·i -.&' J_ ,1 A j2-t-93l(C-5)N:at: DCfUStS't\lBOLSR£",SD -------------,---~----------------! -------------I RIGHT, SIDE I -----------------------------7•---------a~,--------;;;;-.,.;_ i i ,.---I _r----,--, I I ' -' ' ' I I .------~~-=I~r-1 I I I I .-;,r---711::::=,111. I -I I I I--, 1-I I I I 1 , , --;:;::::=JhF=tM!e :~nn==lqP;, .. ,, . : :. -=-,,,,'= '·: :. ' ' ' ' ' ' ' ' ' ' ' ' 'I I 11..:\l_j~~;;::---I I ' ' ' ' ., ' ' ' I I I I -·~--I I ,I I I , L ______ -I " J-tmrm,, r _, -, : ----;-:=-~ ~---__ -:-' ' '~:-240 VAC-5A I l...:====--l ~-_ , I I 120 ,VAC-7A A -: r:-H7n-. -,, ., ~ a=1f1 1-~-~., I . . cl \~~DC ~SE_ ·! . ;::.,.+--rt-r,1;;-r-cl,,1 i 1t[t1fillfil>I !· AC ,FUSE . • I, 1. ,~S-,,7;:0-ol : " . : • • ., ' I , 0 . I I ( ) : '-"-TU . I +---. J --: : ~ -I I ![!]1 ' . ' -' ' ' ' . ' I ' DC VO)-TS rO I L,-:f---4---r--1 ~[i] 1 I ' + ' ON I n~,r-"'-+-'-c---l ~ ~' ·l, I . · ·, -I I ,o I ' ' . ' ' I " I I ' ' ' ' ' . ,~-' I I _,.,.. I ! ! -------------~ I l ________________________________ J _______________________________________ _ CUSTOMER INPUT CONNECTIONS 120·VOLT' INPUT ffl AC RMINAL l\LOCK R,., "' l,l ~~~ CHANGING AC INPUT VOLTAGE, THE AC INPUT FUSE MUST BE CHANGED TO AGREE AS SHOWN. INPUT 120 VAC 240 VAC FUSE 7A, lYPE ABC 5A, lYPE ABC irr1I ·o c; B ,, l,l ~ \_GROUND ~ ~ TiT LUG II fA -~ ·_-'4. J, "lft=:;~..;:;; KOHLERCQ ..za:t.--a:l:1,12' c;ca:M."tllOIISIOC,'JCIUZ.•:l»M•U.U. .. :;.: 7": ~~~~~ii'T.-* AUTO-FLOAT-.....,:.. . ,,..---· PIAGRAM, 'WIRING ~12 VOLT'-·-w .. 2-11-n, . ' BATTERY·CHARGER ·"' ,..,_,. '111:· • -~--,,-·,-, . -' .. · · ·""' -I""" .... · J: ... ,. 233967 .'-f ,D ·-2 ,:..J.)_ ,I.) s:: QJ § 0 0 A 'O QJ r-1 r-1 0 J-1 ,I.) s:: 0 t.> 0 r-1 0 N ........ \0 0 ........ 00 0 !l_ l:i 0: ! ~ 108.0 [4.25] Cl I I M 240 2000 M 120 1800 X 120 1000 w 240 1000 8 GM31942 w 120 1000 GM28585 w 120 1000 GM24948 w 120 1800 GM24947 w 240 2000 GM23006 w 240 2000 GM23005 W 120 1800 l HOSE BARB 16 [,63] 1.0. HOSE 2 PLACES "a;' ~ ~ D &.....I 'oi' .. ;:£. .~ !:! 8.3 - 15.0 - 4.2 - 6.3 IN BLOCK/A 12.5 IN BLOCK/A 8.3 - 15.0 IN BLOCK/A 8.3 IN BLOCK/A 8,3 IN BLOCK/0 ~ .. B -324930 w 120 1800 15.0 IN BLOCK/B 358327 w 240 1000 4.2 -358311 w 120 1000 4.2 -352946 w 240 1500 6.3 - 352945 w 120 1500 12.5 - 336703 w 120 1500 12.5 IN HOSE/C 326248 w 240 1500 6.3 IN BLOCK A 326247 w 120 1500 12.5 IN BLOCK A A 326235 w 240 2000 8.3 IN BLOCK A 326234 w 120 1800 15.0 IN BLOCK A 326229 w 240 1500 6.3 IN BLOCK A 326228 w 120 1500 12.5 IN BLOCK A 326224 z 240 1000 4.2 IN HOSE C 326222 w 120 1000 8.3 IN HOSE/C 326221 w 240 1000 4.2 IN BLOCK/A 326220 w 120 1000 8.3 IN BLOCK/A THERMOSTAT PART NO. REV VOLTS WATTS AMPS TYPE/SlYLE 8 I 7 OUTLET PLACE PART NUMBER DECAL ON OPPOSITE SIDE Of INLEr ANO ABOVE MOUNTING RING -HII ~ -i LEADS TO BE LABELED WITH WIRE MARKERS BY SUPPLIER. LABEL "N•, •G• & 'l.1" \\\\ TYPE 1 CORO ~ "B" LENGTH t=· ~= t=· IN-BLOCK THERMOSTAT THERMOSTAT IN-HOSE THERMOSTAT 16 [,63] DIA. THREAD "A" THRE'AD "A'" HOSE BARB -27 /38'C 80" /100'f -FIG-3 -2 -27/38'C 80'/100'f -FIG-2 -2 -27 /38'C 80" /100'f -FIG-4 -3 27/38'Cl80'/100' fl 49'/60'C 120'/140' 1/2 NPT FIG-3 1372 154.0 1 27 /38'Cf80' /100' Fl 49" 60'C 120'/140' 1/2 NPT FIG-1 1372 [54.0 1 -27 38'C 80' /100'F -FIG-1 -2 38'/49'C 100'/120-Fl 49' 60'C 120' 140'F M14-1.5 METRIC FIG-2 1575 62.0 1 38'/49'C 100'/120-FI 49• 60'C 120' 140'F M14-1.5 METRIC FIG-3 1575 62.0 1 27 /38'C f80' /100'Fl 49• 60'C 120' 140'F 28-1,25 6g METRIC FIG-3 762 30.0 1 27 /38'C 180' /100'FI 49• 60'C 120' 140' 28-1.25 6a METRIC FIG-2 762 30.0 1 ~0/49',; t100'/120'fJ 49• 60'C 120· 140' 1/2 NPT FIG-3 1575 62.0 1 38'/49'C f100'/120'Fl 49• 60'C 120' 140' 1/2 NPT FIG-2 1575 62,0 1 -27 38'C 80' 100' -FIG-3 -2 -27 38'C 80' 100' F -FIG-1 -2 -27 38'C 80' 100' -FIG-3 1219 48.0 2 -27 38'C 80' 100' -FIG-1 1219 48.0 2 16' 27C 60' /80' F1 38' 49'C 100' 120-F -FlG-1 1372 54.0 1 38' 49'C 100' 120'F 49• 60'C 120' 140' 5/8-18 UNF 2A FIG-3 1372 54.0 1 38' 49•c 100' 120-F 49' 60'C 120' 140' 5/8-18 UNF 2A FlG-1 1372 54.0 1 38' 49'C 100' 120-F 49' 60'C 120' 140' 1/2 NPT FlG-3 1575 62.0 1 38' 49'C 100' 120'F 49" 60'C 120' 140' 1/2 NPT FlG-2 1575 62.0' 38' 49'C 100' 120'F 49" 60'C 120' 140' 1/2 NPT FlG-3 1372 54.0" 38' 49'C 100' 120'F 49· 60'C 120' 140' 1/2 NPT FlG-1 1372 54.0' 1 27/38'C 80'/100' F 38' /49'C 100'/120' -FlG-3 1372 54.0 1 27/38'C 60'/100' F 38' /49'C 100' /120' -FlG-1 1372 54.0 1 38'/49'C 100' /120-F 49" /60'C 120' /140'F 5/8-18 UNF 2A FlG-3 1372 54.0 1 38'/49'C 100'/120-F 49" /60'C 120' /140'F 5/8-18 UNF 2A FIG-1 1372 54.0 1 REMOTE SENSOR TANK SENSOR THREAD SIZE LENGTH CORD PLUG CONFIG. TEMP. RANGE TEMP. RANGE "A" "B" TYPE I 6 I 5 't 4 _3_ TYPE 2 CORO_/ ~-· IN-BLOCK THERMOSTAT COPPER WASHER INCLUDED THREAD 11A" IN-BASE SENSING UNIT ONLY IN-BASE SENSING UNIT ONLY ORO THERMOSTAT f 40' /60'1 I IN-BASE SENSING UNIT ONLY IN-BASE SENSING UNIT ONLY IN-BASE SENSING UNIT ONLY IN-BASE SENSING UNIT ONLY REMARKS I 3 z " "°''" 'iii: Qt82e82[11X15Z71J21J!Rttt RlVISIOffa.oc:KN>ICATESRfVISIOHl.l\U.OFDIWl'IHGMOTPART RtVISIOll sa PART f!EVISIOtt 1Et£l. 8EHINO PART NOW8ER f0R CURRENT PART ~ LEW.. ~~ ili A A ~ ~ ~ 120 v. 15 A. 120 v. 20 A. 240 v. 15 A. 120 v. 15 A. NEMA 5-15P NEMA 5-20P NEMA 6-15P FIGURE 1 FIGURE 2 FIGURE 3 FIGURE 4 PLUG CONFIGURATION NOTE: DIM IN [ ] ARE INCH. EQUIVALENTS !METRIC CAD FILEI ICOHLERCQ .ad: -Man:l:\11" ll:11':kalll POMRS!S!DS,mt..et.•~USA. ... iii, 12=2.r-~-:,·-~~ 7':~~--7: la~IIIIDDIIIClt:(Ul.•IOUJICQ.MIUll'.IID iura•~-·---ca.-. 11.l.-Ct'ClaQCII-MIIOUIO. --~ .... HEATER, BLOCK -... ,_,,..., a ...,..., """' ,--,,.,,.,,.. a ...,...., 326220 ID I 2 I -I D IC IB IA il Krr 'NUMBER I 'BASE, GRP. ' 'GM2096B-KA1 , G_M20968:-KA2 I :~~:::~:J CM20968-K~ GM209~8:-KA5_ -I GM20968-KA6 o· ~I: ,B ·A'': ENGINE BLOCK--.._,, 8 VIEW G VIEW A-A NOTE: POSTION· HOSE 'IN CLJ\MP SO-HOSE DOES , NOT KINK. 6 ,. ITEM 4 •VOLTAGE' ,on """ l(-211-1 120 .240. 279047 WATTAGE 1500 .1500 18,00 2000 5, • VIEW .. , G/J ,. G/H K :_-4 MODEL, '100/125/lSQ_,JD 6081F/HF. 1]~ 1---,. 135/150/181;! JI!, ~~-Hf:-'Tl~ II· s~)t{t~t~~9J~t:!:'M1 : ~ER ,11 180/200 JD -6068HF.--liER'n,:,n,- 125/150 JD 60~8HF'TI~ Ill_ J ,1')-M933-06020-60-(2) (EXP) M125A'-06'-80. (2)· (EXP) M6923-06-80 (2) (EXP) •' I 2. VIEW H VIEW J THERMOSTAT HOUSING NOTE: HAND TIGHTEN THERMOSTAT HOUSING TO THERMOSTAT WELL OR TORQUE TO 21 Nm [15 FT-LBS] (MAX) VIEW 8-8 7, ,6. x~ss2-1 X-426-10 (2) ~ VIEWiC~c. . ~".' ls1'REF ~ V1~ b-'P ·,4 :: X-426-10 (2) 2 VIEW F-F ENGINt BLOCK 'BLOCK ·HEATER KITS• .1soo-2oq:~Jfo~~, _ 1 JOHN DEERE. 3:" · ,,2 -"~'"' 1 11111' _DICC· --·-Ill' •R' 2-22-CS ~~a JCAI; 125/1:111 JD TOI• ACC1!It. [77.u.::JJ llliC S 3-IM7(D--7)-JC.Ua-KMc~2:(l.21_~.S(IAZ!1)&, I-312-4 ~lj:..11 OU) [effll!] T, 10-15-0t (D-7) -K41 a JCA2: 13:1 n -.S ~-312-35 WIS Y-312-24 -' -KA$ Ir P& :.ssn-.s3.7' "· x-,12-35--.s :ic-312-31, NOTE: ,...., rr-., 2.:1.1 rr, x~12-a as x-312-:z (m70) !:. M933-06020-60 (2) (EXP,) M125A-06-80 .(2) (EXP) M6923-06-BO (2) (EX~): VIEW K EXPENCE SCREWS, NUTS, AND WASHERS ARE LISTED AS "EXP" AND ARE NOT SPECIFIED ON ~bi\~6P~~~BLY METHOD, USE G-585 AS A GUIDELINE. jMETRIC CAD FILEj D ,C B 'A ~t ,.;·, .. ','\\\'•. ',: :.. ~ '~,:·;: . --HOLE ---lli£V DATE llt','ISQ,I 11'1' II SUPPLIER FRAME SIZE A B C D E F G S1YLE H J K L M N P R S T c ,_,._,, co-n....., o"'"" "'".,,..,.,a, rmo,J .,,, 02L & 02M (2 POLE} 3.03 3.91 2.97 2.23 6.44 3.63 .219 4 -.75 4.25 2.18 --1.75 .88 2.50 1.25 ~ ::!:i::~~=~=::..:r~·7:{M69 ~ 02L !3 POLE) 3.03 3.91 2.97 2.23 6.44 3.63 .219 2 1,50 .75 4.25 2.18 --1.75 .88 2.50 1.25 ....,, ,._,-,i""", CUIMV<W"""" (""'1 '"" 04L -LAL. LAP 4.06 5.84 5.98 2.99 11.00 6.14 .250 2 2.00 1.00 9.25 3.99 --3.06 1.53 3,98 1.99 r +-»-01 (0-8)1N',1W'.tWHXl[DTOSOO.W.:D~SIZE;[MlH mw SQUARE D FAL 3.16 4.16 4.46 2.23 6.00 3.94 .219 2 1.50 .75 5.13 2.37 --1.75 .88 2.53 1.27 : 1~~::. ~=:711)-::,:t::.c= : KAL. KAP 3.68 4.75 4.48 2.24 8.00 4.00 .250 2 1.50 .75 7.13 3.56 --1.75 .88 2.53 1.27 MAP, MAL (2 & 3 POLE\ 4.53 6.55 8.96 4.48 14.00 7.90 .250 2 3.00 1.50 10.69 4.45 --3.75 1.88 4.00 2 00 O PAF, P:, PXF ~:;~ 1~-:i 1;.-~f ~:~~ ~~:~~ ::~~ 2s_;/o ; 1,~;; ~:: 1;;,; ;:!; = = 2;8 1.;4 4~6 1.~3 I HD 3.44 4.36 4.12 2.06 6.40 2.71 .20 5 .35 .18 4.92 2.95 --1.38 .69 3.20 1.60 JO 3.44 5.00 4.12 2.06 7.52 3.27 .20 5 .35 .18 4.92 2.95 --1.38 .69 3.20 1.60 TOO (3 POLE) 2.69 6.56 2 1.38 4.88 -- TEO -TEB 3.38 6.31 2 1 .38 4.88 -- GEN. ELECTRIC TFJ 4.06 10.12 2 1 .38 7.75 -- TJJ-TJK-TJD 4.06 10.12 2 2.75 7.75 -- TOO !2 POLEJ 2.69 6.56 4 1 .38 4.88 -- EHB -EHD -EB -FOB 3.38 4.12 4.12 2.06 6.00 3.63 .250 2 1.38 .69 4.50 1.63 --1.19 .59 2.96 .59 -CA (3 POLEJ 2.69 4.12 6.50 2 1.38 4.94 -- CA (2 POLE) 2.69 4.12 6.50 4 -4.94 -- DA /OK 4.06 4.95 5.49 2.75 10.12 5.25 .250 2 1.72 .86 8.44 3.52 --2.63 1.31 3.75 .83 WESTINGHOUSE LB -KO -KDB 4.06 4.95 5.49 2.75 10.12 5.25 .250 2 1.72 .86 8.44 3.52 --2.63 1.31 3.75 .83 JB -JO -JOB 4.06 4.95 4.13 2.06 10.00 4.72 .250 2 1.38 .69 7.25 3.17 --1.56 .78 3.94 2.92 LC 600 -LD 4.06 5.50 8.25 4.13 10.75 5.61 .250 2 2.75 1.38 9.53 4.48 --3.44 1.72 3.28 1.33 MC 4.06 8.25 16.00 2 2.75 14.75 -- NC 5.50 8.25 16.00 2 2.75 14.75 -- PC 9.06 12.06 22.12 2 4.03 19.84 -- C CE106N 3.94 5.04 4.13 2.06 5.04 2.52 .219 1 1.38 .69 3.54 1.77 --1.83 .92 3.35 1.68 CF250N 4.53 5.71 5.51 2.78 10.11 4.31 .219 2 1.77 .89 7.09 4.29 --2.00 1.00 3.35 1.28 CJ400N 4.53 6.73 6.20 3.10 12.59 6.49 .219 2 2.07 1.04 9.45 4.53 --2.91 1.46 4.02 1.81 MERLIN GERIN CJ60DN 4.53 6.73 6.20 3.10 12.59 6.49 .219 2 2.07 1.04 9.45 4.53 --2.91 1.46 4.02 1.81 (U.L.) ;K~8lo0oNN !:;; g~ ::~: !::; :;:~! ::~g :~:~ ; g; ::;: ::!! !:~: ~::~ ~:;! ~::: ::!; ::g: ::: CM1600HE 10.74 17.75 16.45 8.23 16.92 10.42 .406 2 15.35 7.68 9.44 2.75 --9.05 2.63 7.67 3.35 CM2000HE 10.74 17.75 16.45 8.23 16.92 10.42 .406 2 15.35 7.68 9.44 2.75 --9.05 2.63 7.67 3.35 CM2500HE 10.74 17.75 16.45 8.23 16.92 10.42 .406 2 15.35 7.68 9.44 2.75 --9.05 2.63 7.67 3.35 -< C101N 3.94 5.04 4.13 2.06 5.04 2.52 .219 1 1.38 .69 3.54 1.77 --1.83 .92 3.35 1.68 ~ C161N 4.53 5.48 4.13 2.07 6.10 3.09 .219 2 1.38 .69 4.72 2.40 --1.97 .98 3.47 1.73 C250N 4.53 5.71 5.51 2.78 10.11 3.92 .219 2 1.77 .89 7.09 4.69 --2.00 1.00 3.35 1.68 C401N 4.53 6.73 6.20 3.10 12.59 6.49 .219 2 2.07 1.04 9.45 4.53 --2.91 1.46 4.02 2.01 C630N 4.53 6.73 6.20 3.10 12.59 6.49 .219 2 2.07 1.04 9.45 4.53 --2.91 1.46 4.02 2.01 C801N 4.53 6.77 8.26 4.13 15.74 8.70 .297 3 2.75 1.38 9.44 4.09 7.87 2.56 6.81 3.41 4.11 2.06 MERLIN GERIN C1001N 4.53 6.77 8.26. 4.13 15.74 8.70 .297 3 2.75 1.38 9.44 4.09 7.87 2.56 6.81 3.41 4.11 2.06 (1.E.C.) C1251N 4.53 6.77 8.26 4.13 15.74 8.70 .297 3 2.75 1.38 9.44 409 7.87 2.56 6.81 3.41 4.11 2.06 CM1600 10.74 17.75 16.45 8.23 16.92 10.42 .406 2 15.35 7.68 9.44 2.75 --9.05 2.63 7.67 3.35 8 CM2000 10.74 17.75 16.45 8.23 16.92 10.42 .406 2 15.35 7.68 9.44 2.75 --9.05 2.63 7.67 3.35 CM2500 10.74 17.75 16.45 8.23 16.92 10.42 .406 2 15.35 7.68 9.44 2.75 --9.05 2.63 7.67 3.35 NS100N/NS160N 3.39 4.37 4.13 2.07 6.34 3.17 .250 5 1.38 .69 4.92 2.46 --1.14 .57 2.99 1.14 N5250N 3.39 4.96 4.13 2.07 6.34 3.17 .250 5 1.38 .69 4.92 2.46 --1.14 .57 2.99 1.14 NS400N/N5630N 4.33 6.61 5.51 2.76 10.04 5.02 .250 2 1.77 .89 7.87 3.94 --2.48 1.24 4.57 1.63 FCl l OF BREAKER HANDLE CUTOUT -~IO~A~:N~0 I ' I-H7 I-H7 I-H7 HANDLE rH-i f -,-----..; 1 TT •G-1~tl ·G1~tl ·G-1~tl~ •G-t r 1~tY-·G R Fl 1 ... i i i 7 i i i 7 i i i ! i · i i i 7 -· _:=i::-;r 8 -------~-ii--1 w 4 +iii ~ +iii t· I -+-++ii ++-1-1 ~4-+_u --r A ;---_J l OF BREAKER l OF BREAKER l OF BREAKER -I N I-t OF BREAKER JT t OF B~~i~ , HANDLE HANDLE HANDLE M~ HANDLE I ===c-r----=====----1 I SlYLE 1 STYLE 2 STYLE 3 STYLE 4 SlYLE 5 ~='li.l'...; .... JSe.l'.!:!Jl.,C,S. .....,_ I \_ =:: -«rUvr :rT.t:uiamn-,.~rc:~~-= >--B----l t OF BREAKER HOLE SlYLEs ~ :..-oiMENSIONPRINT HANDLE rAA e-t-OJ m 3-7-9' NOHE r-A!Mi\U..., 1-1-1 '°' ,_,_,, 1-m ADV-5912 ID, 8 I 7 I 6 I 5 'I' 4 I 3 I 2 I I 8 7 6 5 4 3 2 'eam: __. arl! MERLIN GERIN UL "'"'.... ....,,..., ... ·..,.,_,,....,,,,_,,_ SUl'S1AHD2(77247] S&M tu 2-21-47 ~1} Nm' MXl[l) [18:2111 i;n,- 'PART ·REV • . MAX;_ .. . SHUNT OTHER VENDOR ~.DOR PART ND.; . .P~ NO.. . - NUMBER LEV AMPS , ·VOLT P9LES FRAME · TRIP FEATURES NUMBER · QF SERV. ONLY · OF SERV. ·ONLY REMARKS •RATING · • · SHUNT TRIP. SHUNT TRIP "lilllilEI!!! I! E!iili!lfilI!lllilL I !iii I iii! IU!iiffi!lill 5~~~~~~ I• ','OTOR OP. SQUARED r X-6305-139, DU so:..·_· -'0GP36150E20 ' X-6305-140' DU • 150, . ,GFI, . DGP36150E54 X-6305-141 ''DU ' 175--~-~-~~-~""DG"'P"'3s""2c:,5o='=E2c:,O;---~---t----__ -~--t---_---i,1 ao/100:; RATED SOLID STATE ELECTRONIC TRIP. X-6305-,142·· DU ·250 600 3 0G _ GFI DGP36250E54 -, -I LOAD SIDE .MECH. LUGS ONLY. CB MTG HOW INCLUD~. X-'-6305-143' OU 275-' -. OGP36400E20 -'- 'I' -X-6305-,144' , DU. 400. GFI DGP36400E54 -- I X-'-6305-145 ·. 'DU 450-i'" -DGP36600E20 -. -" -·-r · . -80:1: RATED SOLID STATE ELECTRONIC TRIP. Cl X-6305-'146. 'OU,."600., GFI. DGP36600E54 '-·-· .· ... 1 · LOAD SIDE MECH. llJGS'ONL.Y. CB MTG HOW INCLUDED. I ·. lC·: -t 8 - A·,. .8 I 7 .. , . ? '."J• . -'~ ' ~-r .!' • ~" ;,•t ,f J, ·," r I· NOTE: . . .. 1 ) UNLESS· OTHERWl~E SPEClf:lED, ·ALL BREAKERS TO BE SUPPLED WITH LOAD AND LINE TERMINALS' SUITABLE FOR CURRENT RATING OF THE BREAKER. 2) ALL 3 POLE BREAKERS MUST BE '"UL LISTED. FOR USE ON %INGLE AND TWO PHASE APPLICATIONS". 3) FOR BREAKER DIMENSIONS SEE ADV-5912. 4) KOHLER PART /I TO BE ·CLEARLY VISIBLE ON CIRCUIT BREAKER -_AND ON INDMDUAL PACKAGING. i,,- •/•~- r :JA' I'. Ti:5'~ __ , .aail/r a:t.-, -- .a :t·-~----~-- . mtlLD~CS, . . ' '. .,. -=:=-.~.---ca.·~-···. ~':t-=s:===-~~~'. 1~-::.~::= Q:'11: 11'~25--9' 2· I 'BREAKER;· CIRCUIT·. 'J ~ -.:-e:· ~3~r·r~ .: . :1-::.. . ... -~·--·· w AL/CU MECHANICAL LUGS PER PHASE STANDARD BREAKER COMBINATIONS BREAKER A BREAKER 1 BREAKER 2 COMMENT -AMPS WIRE RANGE WIRE BENDING NOTES: FRAME H H 40-150 ONE #14 TO 3/0 427 (16.8] J I I SEE UNIT DIMENSION PRINT CADV-XXXXI FOR ADDITIONAL DIMENSIONS, 175 ONE I /0 TO 4/0 L JUNCTION BOX AND STUB-UP LOCATION. J 200-250 ONE 3/0 TO 350 KCM IL 4 I 3 ( I 6. 31 D -STD OR GF I 21 ADD SKID DEPTH TO WIRE BENDING HEIGHTS ON THIS PRINT L 300-400 ONE # I TO 6 00 KCM IL 369 [ 14.5) M -TO ARRIVE AT FULL WIRE-BENDING SPACE. - 150-400 ONE #2 TO 500 KCM IL AL p STD OR GF I 3) CONSULT FACTORY FOR BREAKER COMB Ill AT IONS NOT SHOWN ONE #2 TO 600 KCMIL CU H H ON THIS PRINT. I D TWO 2/0 TO 350 KCMI L AL 362 (14.21 J HOR J 600 TWO 2/0 TO 500 KCMIL CU L H,JORL 4 > ME CHAN !CAL LUGS ARE AVA I LAB LE FOR NEUTRAL. SEE ADV-7376. M 700-800 THREE 3/0 TO 500 KCMIL 341 [ 13. 41 D H,J,LORO NO GFI p 600-800 MOR P H,J,LORD NO GFI 5 I NEUTRALS ARE BONDED TO GROUIW AS STANDARD. CONSULT LOCAL CODES OR SYSTEM REQUIREMENTS, 6 > CIRCUIT BREAKER FRAMES REFER TO STANDARD SOUARE-D PRODUCT. 7) STANDARD NEUTRALS PROVIDED ARE SIZED FOR MAXIMUM UNIT AMPS. GFI NEUTRALS ARE MATCHED TO THEIR CIRCUIT BREAKER AMPS. 8) DIMENSIONS IN ( J ARE INCHES. r~EUTRAL {BREAKER I {BREAKER 2 I~t51I (800A SHOWN) IP-FRAME SHOWN) tJ-FRAME SHOWN> I I I l u ~ .---L--~ ~ I -=r:r1u:. 0 ©> P@ @ 0 /o "B f;=in=;-jj" 0 0 "" "" j 011110,u,O 0 0 ~ 0 0 0 B =1 0 I 0 -• c=h / -• =1:> / .., <O .., O'"O'"O a ~ h'-r-, / 0 111 ·,111 1111 / "'<l"N "<1"0 ©> ..,-@ @ t 0 ' ,v "<t'-' _...., ..,_ 0 oO '--"~ -mmm . 0 -0 0 I I ', olt4.3 12 > -11 0 0 ,--... '1114.3 14) [0. 56 l [0, 56] 32 [I. 31 <O 44. 5 "o (I. 751 800A NEUTRAL 22 < 0 <O [O. 9] 0 0 ..,0 89 I ~-[ 3, 5] I N~ LOAD LUGS . l I SEE CHART> 0 --( I S!:!OWN WITH COVERS REMQVEO VIEW FBOM El\l~II\IE EI\ID !ALL VIEWS! I HALF VIEW SHOWN l \ REV OAT£ 0~ CONl'OS1 T[ D•GS, $[£ PART NO. rOR R[VISIOII LEVEL BY frif~~:f,.';1!!,1:tc~\m,t1t11 KOHLER CQ METRIC PRO-E 5·1G·07 NEW DRAWlKG [796771 WSO lll<Uv..cum• POWER SYS1£MS, IIOHLER, WI 53CH U,S A, HlrA<[flllH THIS ORAWHIG IN DESIGN ANO DETAIL IS KOIILER CO, PROPERUANOMUSTNOT6EUSE0£XC[Pl IN ./"' CONNECTION WITH KOHLER co WORK ALL RIGHTS or l)[SIGHOR INVEHTIOMAA[UUAV[[) 1~1J,l'/I .,.,-= "'" DIMENSION PRINT APPROVALS OAlE LINE CIRCUIT BREAKER (LCB) KITS ,.,.. WSD 5·16·01 «AIE HOIIE C.lfllO 1·m1 or I 4S/ 4SW/ 4V / 4W AL TERNA TOR FRAME STYLES omr• WSD 5·16-0l ADV-7371 ID m•,wo AJH 5·16·01 '" b,,, C: B. A: 8 R 1'39.,7 ·-- 7 238.5 [9.391 REF. 226.-5 ·ra.92].REF ... " 85. 6 ·[3. 37], 1.0. A __ .,:--.rAL / ,· ' .: I ; \:1 ~~ ">' ' \ "' -\ . "'"' --' ·- '':' ~ / 105.0±1.5 [,~.13±0;05] DETAIL A SCALE tOOO ~-- ---;-- <If ...... t,,?<0('t')I :, <D ~o .. . ~!:JO o,-.::,: -=~ 0 152.4 [6.0 INJ ANSI. FLANGE 88.9 [3.5 _INJ O.D. _CARBON STEEL ELBOW CARBON STEEL TUBE _,[;65· [.. 065· IN J• WALL TH I.CK NESS, 152.4" [6 IN], T"321 STAIN[ESS STEEL'·EXHAUST' FLEX' DESCRIPTION 8 i : ,, '' . ' '' '" :: I! IL' '' I I ,. ' '' ' ' 6 ·s 4 3 IU:l.1%1£.U l.Cl. lb:t:U·.•UJ .. , 440.0 117.321 REF. -- -, ' ' ~ I ' ' ' ' ' ' i, ' ' ' " 1VV -'2· ' ' ' ' ' -' ' ;, 0 "' -"<O ' ' '' ' ' ' ' ' '' 1 " ' "' ~ '_,. ' I ~ I I l I "' '" ' I -' 1 ,,, l • El ' ' il ' ' p ,.. ' "" ~-'6 ' ... - MUST-BE F°REE TO ROTATE_,,,/ : I r-0 ~ ., I, 15.9 [0:631 REF. R~VI DATE· I ca tcll1'CSm D9GS. su ,m 10. Jo. uy1s101 u•n 3:-Z9•JO_ll!EI QR~Ut~.J~~?J: . . . 125/150 .-KW. MOCaS Xffi·CJEERE: 6068, If. TIER· II·,. ,~ e,,, .. • • •n, ~ .'....'.,__!_, ~•~, 6'. "5 4 3 ---'----- 2 241.30 [9.500•1. B.C. [0.'875] NOTES: Ah ,°NON-STA I NLESS STEEL COMPONENT.S MUST BE COATED TO PREVENT RUST . HIGH TEMP BLACK PAINT COATING MUST BE ABLE TO WITHSTAND 649°C [ 1200°FI PI PE AND FLANGE MUST BE SECURED TO EACH OTHER FOR RE-SHIPMENT. DIMENSIONS IN [ I ARE ENGLISH UNITS. \o C: B MATERIAL·: NOTED. / A ~ ·oJ· 2 ~.tl'. 8 I - A PART REV. ~f/,~· B NO. DIA. C SIZE NOM. ±13 [.5] 343615 p 6 358 14.1 876 1 34,51 DI ~;!:~: p 8 460 18.1 1351 53,2 p 10 561 22.1 1379 54.3 B A 354934 p 12 561 22.1 1760 69.3 361652 p 14 762 (30,0 1880 74.0 361653 p 14 660 126.0 1524 60.0 361657 p 14 914 136.0 2184 86.0 A I B I ±1lc.5J PART NOM. NO. IREV.1 PIPE DIA. SIZE NOM. NOTE: • NOMINAL EXHAUST FLOW IS DEFINED AS lHE FLOW WHICH WILL RESULT IN NO MORE lHAN 3,7 KPa (15 INCHES OF WATER PRESSURE) DROP THROUGH THE SILENCER, ASSUMING 538"C ( 1 OOO'F) EXHAUST TEMP. 76.41 76.41 1/2" OR 3/4" NPT BRASS PIPE PLUG 1/2" OR 3/4" NPSC STEEL HALF COUPLING NOTE: SECOND DRAIN AND IT'S LOCATION IS OPTIONAL AND AT lHE VENDORS DISCRETION. 8 L_ 6 __ I 5 i, INDUSTRIAL G NOM.* A NOM. EXHAUST WEIGHT PART NOM. B ±8 p.31] E f PIPE FLOW (APPROX.) NO. REV. PIPE DIA. SIZE M3/s [FT3/M ] KGS. [LBS.] SIZE NOM. 102 4.0 173 6.81 0.0 6 1.2 2543 45 1001 102 4.0 234 9.21 0.0 8 2.1 4450 56 1241 365301 p 5 358 14.1 102 4.0 312 12.3 o.o 10 3.3 6992 NA 365302 p 6 358 14.1 102 4.0 363 14.3 0.0 12 4.7 9959 624 1375 354868 p 6 358 14.1 354870 p 8 561 22.1 102 4.0 381 15.0 0.0 14 6,3 13349 215 4751 354872 p 10 561 22.1 102 4.0 330 13.0 0.0 14 6.3 13349 181 4001 354874 p 12 663 26.1 102 4.0 432 17.0 0.0 16 7,8 16527 NA 361650 p 14 762 30.0 361651 p 14 661 26.0 361656 p 14 914 36,0 CRITICAL G NOM.* WEIGHT A NOM. EXHAUST PART NOM. B ±8 P.31] E F PIPE FLOW (APPROX.) NO. REV. PIPE DIA. SIZE M3/s [FT3/M] KGS. [LBS.] SIZE NOM. 102 14.0l 165 16.51 79 13.11 6 .8 116951 59 11301 365260 p 6 610 [24.0 102 14.01 165 16.51 0.0 6 .8 116951 73 11601 354924 p 8 663 126.11 ..... r .... 1 --" .. ......... .... ,. . ., ........... " ·-.,. '". 1--------------c-----------------1 0 t A FOR FLANGE DIMENSIONS SEE FLANGE DIMENSION CHART ~ ID 5 _± ____ I_ - RESIDENTIAL C ±13 [.5] ±8 P.31] E 1204 47.4 102 4.0 147 5.81 1560 61.4 102 4.0 170 6,71 1560 61.4 102 4.0 170 6,71 1524 60.0 102 4.0 279 11.0 ~35 88.0 102 4.0 279 11.0 2108 83.0 102 4.0 318 12.5 2489 98.0 102 4.0 381 15.0 1854 73.0 102 4.0 330 13.0 2870 113.0 102 4.0 508 20.0 HOSPITAL C ±13 [.5] ±8 P.31] E I 1829 172.0 102 14.01 508 120.0l I 2426 195.5 102 14.01 277 110.91 I .. ... .,, ... 4RD 4 ._. . " ... ·-. G FOR FLANGE DIMENSIONS SEE FLANGE DIMENSION CHART __J_ ,._ ----i- ANSI B16.5 CLASS 150 FLANGE DIMENSIONS NOMINAL H J PIPE SIZE 5 45• 215.90 8.500 254.0 6 45• 241.30 9.500 279.4 8 45· 298,45 11.750 342.9 10 30' 361.95 14.250 406.4 12 30' 431.80 17,000 482.6 14 30' 476.25 18.750 533.4 16 22.5· 539.75 21.250 596.9 18 22.S 577.85 22.750 635.0 20 18" 635.00 25.000 698.5 4 K 3 I 2 "" --.. L $-21..m (~-e)CMXD23,.Ql30,JU,CMXIOlla,CMXelmAlllXD. """ '"' . ._,._.. tt,-1)IIITEW'DLM:X-.Sltl.lDUIPA1NT(77l17] ,.. G NOM.* . ._,._.. (&-e)QM811311IODtDIT1te'/') ,.. ~~-EXmiiST WEIGHT p ,......, tcao-t. -7J mL 'V la. c, +/-a [.31] HlDED {tm20) ,... f (APPROX.) • 8-:1:4-CO (0-5)354877YCUOl}JS&15-3) ... SIZE M3/s [FT3/M ] KGS. [LBS,] Rl'otSOI 9.0C1< HlCATB Rt'ASl0H LOO. OF DRWIIC NOT PAAT RE\ISICH-SU:PARTlltYISIOttlEYD.IIDflolOPMTNl.&&Jtf'OR o.o 5 .7 1483 NA CURR9IT PARf REVISION l.lVEL 0.0 6 1.0 2119 31 691 76 L3,0J 6 1.0 2119 43 95·1 0.0 8 1.7 3602 90 1981 0.0 10 2.7 5721 109 240' 0.0 12 3.9 8264 138 305· 0.0 14 6.3 13349 279 6151 0.0 14 6.3 13349 NA 0.0 16 7.8 16527 N/A f ,~:~[ -- 0.0 1 6 I .8 116951 I 138 130511 0.0 I 8 I 1.4 129661 I 206 145511 --·-..,,,. ""'"'" .,.,.., r ... ,...,, K O.D. L (NO. BOLTS X BOLT HOLE DIA.) 10.00· 8 X f22.23 [.875: 11.00· 8 X 1iz,2~_1_875: 13.50' 8 X f~2.2J_[,jl75: 16.00 1Z X f25.40 [1,000 19.oo· 12 X f25.40 [1.000: 21.00· !2 X f~8.5!1_(1.12S: 23.50 16 X f28.58 [1.12S: 25.oo· 16 X ¢31.75 [1,250: 21,50· 20 X f~1.I_5_jJ.250: 3 NOTE: SILENCER IS TO BE SUPPLIED PACKED SEPARAffiY ON A WOODEN SKID, SUITABLE FOR INDIVIDUAL RESHIPMENT OF SILENCER. FINISH: HIGH TEMP BLACK DIMENSIONS IN [ ] ARE ENGLISH EQUIVALENTS. !METRIC CAD FILEI ID I C B A ! ICOHLERPOWER SYSTEMS.· .... ·. · , \ ' : ' I ,, ! I, Warranty . ' ' ' ,, . Transfer Switch and Bypass Isolation Transfer Switch One-Year Limited Warranty Your Kohler product has been manufactured and inspected with care by experienced craftsmen. If you are the original consumer, Kohler Co. warrants, for the period indicated below, each product to be free from defects in materials and workmanship. Repair, replacement, or appropriate adjustment at Kohler Co. 's option will be furnished if the product, upon Kohler Co. 's inspection, is found to be properly installed, maintained, and operated in accordance with Kohler Co. 's instruction manuals. A Kohler distributor, dealer, or authorized representative must perform startup. This warranty does not apply to malfunctions caused by damage, unreasonable use, misuse, repair or service by unauthorized persons, or normal wear and tear. Kohler Product Warranty Coverage* Transfer Switch and Bypass Isolation Switch One (1) year from date of startup *Some restrictions may apply. Contact your Kohler distributor/dealer for full details. The following will not be covered by the warranty: 1. Normal wear, periodic service, and routine adjustments. 2. Damage caused by accidents, improper installation or handling, faulty repairs not performed by an authorized service representative, or improper storage. 3. Damage caused by operation above or below rated capacity, voltage, or frequency; modifications; or installation contrary to published specifications, codes, recommendations, and accepted industry practices. 4. Original installation charges and startup costs. 5. Damage caused by negligent maintenance such as: a. Failure to provide a clean, dry environment. b. Failure to perform recommended exercising. c. Failure to perform scheduled maintenance as prescribed in supplied manuals. d. Use of other than factory-supplied or-approved repair parts and/or procedures. 6. Rental of equipment during performance of warranty repairs. 7. Non-Kohler-authorized repair shop labor without prior approval from the Kohler Co. Warranty Department. 8. Expenses incurred investigating performance complaints unless the problem is caused by defective Kohler materials or workmanship. 9. Maintenance items such as fuses, lamps, and adjustments. A Startup Notification form must be on file at Kohler Co. A Startup Notification form must be completed by Seller and received at Kohler Co. within 60 days after the date of initial startup. Standby systems not registered within 60 days of startup will automatically be registered by Kohler Co. using the Kohler Co. ship date as the startup date. To obtain warranty service, call 1-800-544-2444 for your nearest authorized Kohler service representative, or write Kohler Co., Generator Service Department, Kohler, WI 53044 USA. KOHLER CO. SHALL NOT BE LIABLE FOR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND including, but not limited to, incidental consequential labor costs, installation charges, telephone charges, or transportation charges in connection with the replacement or repair of defective parts. This is our exclusive written warranty. We make no other express warranty nor is anyone authorized to make any on our behalf. ANY IMPLIEDORSTATUTORYWARRANTY, INCLUDINGANYWARRANTYOF MERCHANTABILITY OR FITNESS OF PURPOSE, is expressly limited to the duration of this warranty. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of Incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights that vary from state to state. KOHLER® POWER SYSTEMS KOHLER CO. Kohler, Wisconsin 53044 Phone 920-565-3381, Fax 920-459-1646 For the nearest sales/service outlet in the US and Canada, phone 1-800-544-2444 KohlerPowerSystems.com TP-5373 12/99d s:tatio:narySt:andby and -Pri)ne Povve.r One-Year or TWQ Thousand (2000)-Hour ~i111ited warranty J - Your Kohler producthas·been manufactured :1;1ncl frjspected wlt_h-care _by !')xperlenced craftsmen. If you are the orlglnal consum1:1r; Kohler Co. warrants, for the period lndlcatetl below, each product to be 'free from defects In ·materials and workmanship. Repair, repla,cemer,t, or appropriate adjustment at Kohler-Co.:s option will b1:1furillsh!:Jd If the product, upon Kohler Co.'s Inspection, ls found to be pr<:ip-!,irly ·installed,· malntEJ,lned,. and oper~ted· lri accordance 'with Kohler (;'.:o.'s lnstru¢Ion manuals. A Kohler distributor, dealer, or authorized representative must perform startup. This warranty-does not !lPPiy-to malfunctlonscaused by damage, unreasonable use, misuse, repair or service· by unautho_rlzed' persons, cirnormal-wea,r a11d -te1;1r. Kohler eroduct W1:1rranty,Coverage~ Generator Set & Accessories Prlri)e Power Generator Set 20 kW or Larger -One (j)year or 2000.hours,(whlchever occurs first) from date of'lnltlal startupt One (1) year-or 2000 hours (whichever occurs first) from date of inltlal startupt *Sorrie:re!ltrlctions may apply: Contact.your Kohler d!strlbutor/dealerforfull detalls. tSt~rtup must-occur wlthl_n 24 m<:inths of,orlglnal_ shlpment_by'Kohler CQ. -, The following will not be coveri:id by the warranty: 1. Normal: engine wear, ro1Jtlne .tuneups, tuneup parts, . adjustments, and periodic-service. 2. Damage caus·ed by accidents, Improper l~iitallatlon. or hemdllng; faulty repairs. not p_erformed by an, authorlzecr service representative, or Improper-storage. -3. Darnage caused by operatlo_n· wltl) :Improper fuel-or at speects, loads, conditions, modifications, or installation contrary to_ published speclflcatlpns or .recomr:nendatlons. 4. Damage ca·us1:1d by riegllgenfmalnteriance suc_h-as: a. Fallure to prov!d,e the specified type and ·!31Jfffclent quantity 9f.fubrl9atlng ell. · b. F_a,llure to .~eep the air Intake and cooling fin areas clean, -q._ Fallure·tq·servlcl:i the,alr-·cIean!,!i', . d. Fallure to provide sufficient cool1;1nt ahd/or cooling air. -e. Fallure· to perform ·scheduled maintenance as prescribed In supplied manuals: ,f,. 'Fallure to regularly exercise· t_he.,generator set-under load (stationary appllt:atlons-only). 5. Orig!naf'installatlon-charges and startup .. costs. 6. Starting batteries and the following-related_expenses: a, Labor charges related to battery-service. -b. Travel expense related to battery service. . ' 7. Engine ·cooiar,t h·eaters; heater controls, and clrculatlng pumps.after the first year . 8. ReritaL of equjpment during performance of warranty repairs. · - 9. Parts jJurchased from sources other than-Kohler Cck . Replacement:of a foiled Kohler-part with a·non;Kohl~r:iJ~'rt voids warranty on that part. 1 o. Radiators replace,;l:rather than repaired. 11. Fuel lnjectlcm pumps not repaired locally by an authorl;zed se-rviclrig dealer. 12. Non-Kohler-authorized repair shop labor wltho1Jt prlqr approval from Kphler Co. Warranty Department. 13. Engine fluids-such as fuel, ell, or coolant/antifree;ze._ 1.4. Shop supplies such as adhesives, clean Ing solvent!:), and _rags. 15. Expenlles Incurred Investigating performance compl1;1lnts unless the problem Is caused by defective ·Kohler materials or workmanship. 16. Maintenance-Items such as fuses, lamps, filters, spark- :plugs, !pose orleaklng clamps, and adjustment_s. A ~tartup,,Notlficatlon form must _be on. file at Kohler Co. A Startup· Notlflcatlon:form must be completed by Seller and received a,t-- Kohler C9. within 60 d ays_after-the.d ate of I nltlal ~art up. Standby systems·not registered :wltli_l n 60 days of startup will automatically be.· registered-by Kohler Co. ·uslr:ig the.Kohler Co. ship date as the-startup date. -To obtain warranty service, call 1-800-544-2444 for your nearest authqrlzed Kohler service ·representative or write Kohler Co., Gerjerator Service Department_, .. Kohler, WI 53044 USA, K0HLER CO. SHALL NOT BE LiAl3l::E FOR SPECIA!:,, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND Including, but -11ot l!mltedto, incidental consequential labor costs; lristallatlon charges, telephone chai'g!ls, ortransportatlon charges In connection with the repli:\cement or repair of·defectlve parts. This is our exclusive written warranty. We.make no-other-express warranty nor Is anyone.authorized to make any on our beha_lf. AN'V IMPllED OR STATU--i'ORY:WARRANTY,'-INCLUDiNGANYWARRANTY OF MERCHANTABILITY OF.I FITNESS OF PURPOSE, !~·expressly limited to.the duration ofthls·warranty. Some states do notalfow.f.lmlfatlbhs on how.long an Implied warranty lasts, or the excluslon°or llmltatloh oflncldental or-c9nsequ1:1ntlal damages,.-so the above _limitation or exclusion may not apply to you. This warranty gives you-specific legal rights, and you may alsci·have other rlghfs that vary, from state to state. KOHLER®, POWER SYSTEMS K()HLER,~O. Kohler, Wisconsin 53q44 ,Phone 920-565-3381, Fax 920-459-1646. For the nearest sales/service outlet In the u's and Can~da,,phone 1-800-544-2444 KohlerPowerSyste_rii_s:com 'TP-6374 12/99c i Generator $'et/Transfer. Switch Installation Checklist '--• ' ' ' '' -"...-'' --' ' ~ ---'r -- This document has'generib content and -so(li~ Items :i'jlay ru:it appiy to som1:1: applications; Gheck only the items that.apply to the·speiclfic- ~pplicat!ory. Re!:!d and under~tan~ all o.f'the. safety ,preq131JtiCJ.ti.$:foJmi:!ih the Opera~ion and,:lnstallation Manuals. Make. the-following 1m;tallat1on checks_ before pel'formmg the,~ta,rtup Checklist. · N~te: lilse this-form as a gener1:1I guide, alorig'with any applicable .codes or stahcfards, Comply with all applicable codes anch;tandaJds.· · - _ Improper instal!ation-voii;ls the warranty. · _E_q'-u_lP~!11-,-ei1_· t_:R-'-o-'--_ o_m_,_-_.o_r,.,,W __ e_a_th ..... e_r""_H'--'-_ ,o_~_s_ln_g_'-------'-,-~-'-_ -l?J~•- -Does Yes-Apply Yes ~~~ El-0 25. Is there an exhaust line condensate trap with a drain installed? tJ ·o 1 ls the equipment, instalieq ,in a ,fir1:1-resista,nt room : ·, · · (made of non-combustil:ile,-material) or in-an oiJtdoor O q 26. is the specified 'silencer installed and are the ha_nger weather housing? -and mounting hardware tightened? q O 2. Is there adequat1:1 cleE!ra.nce,b~tween the engin~ a_nd D O -21 .. Is a heat-isolating thimble(s) installed at points floor for service,mainteriance? where exhaust-lines pass through combustible d O 3. Is there-emergency lighting available'.Eit the · wa.lJ(s)_ or partltion(s)? equipment room or weather liousing? _ .0 O. 28 ... 1s·t1Je exhaust line free of excessive bends 13nd 0 :o 4. Is 'there adequate heating for the-equipment room or· restrictions? Is the backpressure within specifications? outdoor weather housing? O O 29. Is the exhaust line installed with a downward pitch O O 5. Is the equipment'roorn clean-with all materials not toward !he.outside of the building? related to the emergency power supply system removed? O q 30. is ,he exhaust line protected from entry by rain; O O 6. ls:th1:1 e,quipment room protected with a fire .snow, and·animals? protection system? 0-0 31. Does the exhaust system outlet location pr1:1vent ~--~-'---'-~-~~-----'-~-----,--~ entry 9f exhaust gases into buildings or struc~uresi Engine and Mounting ---,,~-~-------,--------,--~-,--~ O D 32. Are individuals protectedfrom exposure to high ·d D 7. Is the mounting:surface(s) properly coni;tructed and · temperature exhaust parts and are hot part!! safety leveled? · · decals present? d-O. 8. -Is tpe mounting surface made from non~combustlble AC Elec:trlcalSystem _ material? O O 33. Doei;; the-nameplat1:1 voltage/frequency-of the 0· 0 9. Was the generator-tosengini;la.lignmen[perfo~med generator set-and-transfer switch match aft1:1r attaching the skid to the. mounting ~ase? _ · I/ ·tlllty t·· ? Generator sets with two-bearlng_.g1:1nerators require norma u source ra mgs _ .. alignment O -0 -34. Do the generator setload .conductors hE!ve adequate .,,, __ -"', '--'---'--_,---'---=---'-----"--'---~-------ampacity and are they correctly connectedto,the Lubrlc;atlon pircuit-breakers and/or the emergency'side gf:the _d d 10. Is the engiQe qrank9asei filled wit_h t_he specifie,d qil? _ transfer switch? Coolin_ g and\fentllatlon O O ,35, Aretha Joad conductors, engine starling cabies, · .battery c~arger·cabl!3s, and remote alinunc[ator 0 ·o · '11; Is the cooling:systerri filled with tbe.rriaiiufacturer!s leads installed in separate conduits? -· spE1cified coolant/imtifreeze and ,purged of air? -0 D 36: Is 'th!3 battery charger AC circuit connected't6 the. - O tJ 12. Is there adeqµate inlet ancJ,outlet.e,ir,flow .(electric corresponcJing voltage? -:louvers 13di!Jsted and-ventllation·t!:ln·motor(s) Transfer Switch, Remote Cont_rol System, Accesso.r_ les connected to the correspondinQ voltage)? 0 0 13. Is the radiator duct.properly l:1ized anc;I co11nected to O O 37. Is ~he transfer switch mechanism free of binding? th1:1·air vent·or louver? Note: Disconnect all AC sources and.operate th!\!. transfer switch manually. q. O 14. Are-flexible sections inst1:1lled 'in the cooling water Jines?' O O 38. Are-the tram;fer switch AC conductors correctly ---'--~--~-,---'----'-----------~-----~ connectecJ? Verify lead designations using the - Fuel ·appropri_ate wiring diagrams. 00 00 j 5. .ls·there an ade,quate/decJiqated ;fuel supp\y? 16. Are the Juel filters in1?talleq? O O 17. Are the fuel-tanks and piping -installed 'in accordance with applicable codes and stanc;lards? O ·o 18. is theirs adequate fuel transfer tank, pljrilp; lift capacity,and is the pump motor ponnected t6 the· 9orrespond[ng voltage?. · . D O 19, Is the fuel transfer tank purr,p connected to .the emergency power source?· .0 O 20. Are-flexfble fue1:.1ines,i11stalled betwee,:,.the erjgine fuel inlet and fuel piping? · O O 21 . Is .the:specified gas pressure avaiiable at the fl.tel re,gu!ator in!et? -0 O 39,, •Is-all:other wiring connected, as required? . Batteries 11nd DC .Electrical System O O 40. Does the battery(ies) have the specified CCA rating· and v.oltage? On 41. lsthe,ba~ery(ies) filled with electrolyte and qonnected to the battery charger? d O 42. Are the engine starting cables connected to the \battery(ieis)? Otl DO 43. bo th·e 1:1ngine ~tarting cables have adequate length and gaµge? 44. ls'th(:l l:iattery(les) installed with adequate air ventjlatlon? tJ t] 45 . .Are the ends.of all spark plug wires properly seated O O 22. Does the gas s61enoid,valvei function? cm~p,the coil/cj!strjbutor,a11d the spark plug? O O -23. Are, the manually operated fuel ~nd cooling water .SPE!ciai_ Re'qlllre.in~nts valyes installed.allowing·manual-oper!:ltion,or bypa_i;;s of th1:1 solenoid valves? -[] ti · 46. · is the earthquake prbtectio!l adequate-for the _E_x_h_a_u_st __ --------------~~---· · equipment and support sy~tems? d O 24. Is the.exhaust line si;z1:1d per guideil~es and does it have flexible, connector(s)? ls-thiHlexible connector(s)·sfraight? · [) D :47, 'IErthe equipment,protected from lightning damage? 1··· -• .. ',: Generator Set{fransfer Switch Startup Checklist This document has generic content and some items may not apply to some applications. Check only the items that apply to the specific application. Read and understand all of the safety precautions found in the Operation and Installation Manuals. Complete the Installation Checklist before performing the initial startup checks. Refer to Service Bulletin 616 for Warranty Startup Procedure Requirements regarding generator set models with ECM-controlled engines. Does Does Not Not Vas Apply Vas Apply DD 1. Verify that the engine is filled with oil and the cooling DD 29. Close the normal source circuit breaker or replace fuses system is filled with coolant/antifreeze. to the transfer switch. DD 2. Prime the fuel system. DD 30. Check the normal source voltage, frequency, and DD 3. Open all water and fuel valves. Temporarily remove the phase sequence on three-phase models. The normal radiator cap to eliminate air in the cooling system. source must match the load. Replace radiator cap in step 21. 00 31. Open the normal source circuit breaker or remove fuses DD 4. Place the generator set master switch in the to the transfer switch. OFF/RESET position. Observe Not-in-Auto lamp and 00 32. Manually transfer the load to the normal source. alarm, if equipped, on the controller. DD 33. Close the generator set main line circuit breakers, close DD 5. Press the lamp test, if equipped on controller. Do all the the safeguard breaker, and/or replace the fuses alarm lamps on the panel illuminate? connected to the transfer switch. DD 6. Open the main line circuit breakers, open the safeguard DD 34. Place the generator set master switch In the RUN breaker, and/or remove fuses connected to the position. generator set output leads. DD 35. Check the generator set voltage, frequency, and phase DD 7. Turn down the speed control (electronic governor) or sequence on three-phase models. The generator set speed screw (mechanical governor).* must match normal source and load. DD 8. Verify the presence of lube oil In the turbocharger, if DD 36. Place the generator set master switch in the equipped. See the engine and/or generator set OFF/RESET position. operation manual. DD 37. Open the generator set main line circuit breakers, open DD 9. Place the generator set master switch in the RUN the safeguard breaker, and/or remove the fuses position. Allow the engine to start and run for several connected to the transfer switch. seconds. DD 38. Reconnect the power switching device and logic DD 10. Verify that the day tank, if equipped, is energized. controller wire harness at the inline disconnect plug at DD 11. Place the generator set master switch in the the transfer switch. OFF/RESET position. Check for oil, coolant, and DO 39. Close the normal source circuit breaker or replace fuses exhaust leaks. to the transfer switch. Place the generator set master DD 12. Turn on the water/oil heaters and fuel lift pumps. switch to the AUTO position. DD 13. Check the battery charger ammeter for battery charging DD 40. Close the generator set main line circuit breakers, close indication. the safeguard breaker, and/or replace the fuses connected to the transfer switch. DD 14. Place the generator set master switch In the RUN DD 41. Place the transfer switch in the TEST position (load test position. Verify whether there is sufficient oil pressure. Check for oil, coolant, and exhaust leaks. or open normal source circuit breaker). NOTE: Obtain permission from the building authority before 00 15. Close the safeguard circuit breaker. Adjust the engine proceeding. This procedure tests transfer switch speed to 50/60 Hz if equipped with an electronic operation and connects buildlng load to generator set governor or to 52.8/63 Hz if equipped with a mechanical power. governor.* DD 42. Readjust frequency to 50 or 60 Hz with total building DD 16. If the speed is unstable, adjust according to the loads.* appropriate engine and/or governor manual.* DD 43. Verify that the current phase is balanced for three DD 17. Adjust the AC output voltage to match the load voltage phase systems. using the voltage adjusting control. See the generator DD 44. Release the transfer switch test switch or close the set/controller operation manual. normal circuit breaker. The transfer switch should DD 18. Allow the engine to reach normal operating coolant retransfer to the normal source after appropriate time temperature. delay(s). DD 19. Check the operating temperature on city water-cooled DD 45. Allow the generator set to run and shut down models and adjust the thermostatic valve as necessary. automatically after the appropriate cool down time -OD 20. Manually overspeed the engine to cause an engine delay(s). shutdown (68-70 Hz on 60 Hz models and 58-60 Hz on 00 46. Set the plant exerciser to the customer's required 50 Hz models). Place the generator set master switch exercise period, if equipped. In the OFF/RESET position.* DD 47. Verii that all options on the transfer switch are adjusted DD 21. Check the coolant level, add coolant as necessary, and and unctional for the customer's requirements. replace the radiator cap. Verify that all hose clamps are DD 48. If possible, run the building loads on the generator set tight and secure. for several hours or perform the load bank test if 00 22. Place the generator set master switch in the RUN required. position. 00 49. Verify that all the wire connections from the generator 00 23. Verify the engine low oil pressure and high coolant set to the transfer switch and optional accessories are temperature shutdowns.* tight and secure. DD 24. Check the overcrank shutdown.* OD 50. Verify that the customer has the appropriate DD 25. Place the generator set master switch in the engine/generator set and transfer switch literature. OFF/RESET position. Instruct the customer in the operation and maintenance 00 26. Open the normal source circuit breaker or remove fuses of the power system. DD 51. Fill out the startup notification at this time and send the to the transfer switch. white copy to the Generator Warranty Dept. Include the 00 27. Disconnect the power switching device and logic warranty form if applicable. controller wire harness at the inline disconnect plug at the transfer switch. 00 28. Manually transfer the load to the emergency source. * Some models with an Engine Electronic Control Module (ECM) may limit or prohibit adjusting the engine speed or testing shutdowns. Refer to appropriate documentation available from the manufacturer. SAN DIEGO REGIONAL HAZARDOUS MATERIALS QUESTIONNAIRE OFFICE USE ONLY UPFP# .;2 L . -:> ,;i ). y HV# ,._;/ ( ~-7(.P I ~~ BP DATE _ __., __ -'---- Business Name lsrs Pharmaceuticals Inc Business Contact Rick White Telephone# (760 ) 603-'=,l=it!-1 Project -6:ddress City State Zip Code APN# ·4280 Faraday Ave Carlsbad CA 92008 212-061-01-00 Mailing Adaress City State Zip Code Plan File# 1896 Rutherford Rd Carfspad CA 92008 Project Contact Telephone# Rick Whit~ (760 ) 603-3519 The following questions represent the facility's activities, NOT the specific project description. PART I: FIRE DEPARTMENT -HAZARDOUS MATERIALS DIVISION: OCCUPANCY CLASSIFICATION: Indicate by circling the i!em. whether your business will ase, proc·ess, or store any of the following haza·rdous lrraterials. If any of the· items are circled, applicant must contact the Fire Protection Agency with jurisdiction prior to plan submittal. Facility"s Square Footage (including proposed project): 25 792 Occupancy Rating: _B-'-/-'-S_-2 _______ _ 1. Explosive or Blasting Agents 5. Organic Peroxides ® Water Reactives @, Corrosives @compressed Gases (§)Oxidizers 10. Cryogenics 6,i; Other Health Hazards ®Flammable/Combustible-Liquids 7. Pyrophorics dJ) Highly Toxic or Toxic Materials 15. None of These. 4. Flammable Solids 8. Unstable Reactives 12. Radioactives PART II: SAN DIEGO C'OUNTV DEPARTMENT OF ENVIRONMENTAL HEALTH -HAZARDOUS MATERIALS DIVISIONS (HMD}: lf·the answer lo any of the questions is yes, applicant-must'contabt the County of San Diego Hazardous Materials Division, 1255 Imperial Avenue, 3m floor, San Diego, CA 92101. Call (619) 338-222'2 prior to the issuance of a building permit. FEES ARE REQUIRED. Project Completion Date: __5_t_JSLJ-1.JJ...lj_ Expected Dale of O anc : 6 / 30 /1Q.1l 0 CalARP Exempt I YES NO (for new constr ction or remo e mg proJe 1. G D Is your·business.listed on the reverse side of this form? (check all thal apply). PAID Date Initials 2. GI D Will your business dispose of Hazardous Substances or Medical Waste in any amoun ? D CalA P Required I 3. l2l 0 Will your business store or handle Hazardous Substances In quantities equal to or gr ater than 55 gallons, 500 pounds, 4. D 0 5 .. tl ~-6. D 1. IJ [;21 200 cubic feet, or carcinogens/reproductive toxins In any qua~lity? 0 f C 20 0 Will your business use an existing or install an underground storage tank? 1.0 1 Will youi: bµsiness store,or handle Regulated Substances (CalARP)? Will your business use or install a Hazardous Waste Tank System (Title 22, Article 1 )? DE Wil! your l:!usiness stor.e petroleum In tanks or containers at your f?1cility with a tot@rnora e c or greater than-1,320 gallons? (California's Aboveground Petroleum Storage.Act). PHN Date Initials P Complete I Initials PART tll: SAN DIEGO COUNTY AIR POLLUTION .CONTROL DISTRICT: If the answer to any of the q ions below is yes, applicant must contact the Air Pollution Control District (APCD), 10124 Old Grove Road, San Diego, CA 92131-1649, telephone (858) 586-2600 prior to t~e issuance of a building or demolltion permit. Note: If the answer lo questions 4 or 5· is yes, applicant must also submit an asbestos n·otification form to the APCD at least 1 o working days prior to commencing demolition or renovation, except Qfilllolition or renovall9.!! of residential structures 0f four units or less. Contact the APCD for more information. YES NO 1. 121 D Will the subject facility· or construction activities include operations or equipment that emit or are capable of emitting an air contaminant? (See the APCD factsheet at ]:ittp://wvvw.sdapcd.org/info/f'adi;lperrnih, pdf, and the list of typical equipment requiring an APCD permit on the reverse side 2: 3. 4. 5. 0 0 D D of this fi:om. Contact APCD if-you haye any questions). [ll (ANSWER ONLY IF QUESTION 1 IS YES) Will the subject facility be located within 1,000 feet of the outer boundary of a school (K through ·12)? (Search the California School Directory at'http://www.cdt) (:a gov/re/sd/ for public and private schools or contact the appropriate school district). [i] Has a survey been performed to determine the presence of Asbestos Containing Materials? 12] Will there be -renovation that involves handling of any friable asbestos materials, or disturbing any material that contains non-friable asbestos? QI Wiil 1here be demoliUon involving the removal of a load supporting structural member? Brieny·describe business aclivities: Briefly describe proposed project: Pharmaceutical Research and Development Demolition of existing interiors and build out of labs, offices /Lt/D J/0 Date FOR OFFICIAL USE ONLY: FIRE DEPARTMENT OCCUPANCY CLA.SSIFICATION:. _____________________________ _ 1;3Y: -'----------'---------------DATE: __ -/ __ ~/ __ _ 'E)_(~MP'1' ORNQ FURTl-!ER INFORMATION REQUIRED ,RqLE,'ISED FOR BUILDING PERMIT eu:r NOT FOR OCCUPANCY RELEASED FOR 0CCUPANCY COUNTY-HMO* APCD COUNTY-HMO APCD *A stamp in this box Q!l!y: exempts businesses from completin at g;,a.,Hazardous Materials Business Plan. Other permitting requiremenls may still apply. HM-9171 (0.7/09) · County of San Dicgo-DEH-Hazardous Materials Division .:.... SAN DIEGO REGl·ONAL HAZARDOUS MATERIALS QUESTIONNAIRE OFFICE USE ONl,. Y UPFPI# .J I . ? ,:J ;)_ ~, HV# J! i'.; -~ 7(,-I ,~ BPOATE. _ _., _ __,'--_ Business Name Business Contact Telephone# Isis Pharmaceuticals Inc Rick White m~o I Rm1-~5j_g .P;oject Pidtlrass City Slala Zip Code APNU 2280 Fn[bday Aw1 Carlsbad CA 92008 212:051-01-00 Malffng Adaress .. City Slate Zip Code Plan File# 1896 Rutherford Rt! Carlsb?d CA 92008 Project Conlacl- Rick White Telephone ·fl. (760 } 603-3519 Tho following quosllons r&,pre.,onl tho·faolllty's acHvlt,las, NOT 1he specific project do5crlpllon. P· R I: f;IRE OEPt>.RTME -HAZARDOUS. . TER LS,DIVISIO ! CCUP CLASSIFICATI N: Indicate by clrcllng Iha flem, Whether your buslnoss Will uso, process, er ·state Ol!Y of. Iha. ollo'-'i ng 'hazardous ·materto s. If any or I c re e , app canl m·usl contact Iha Fire Prolec1ion Agency with ji.Jrisdlclion prior !ll plan submlttaf. Faclllty's Square Footage (lncl1idlnt;1,proposed p eel): .lu,!!L___ Occupancy Ratlng:...,B:::,i.:::Sc.:·2=-------·'i, exp?osivo-or Blasuiiu Agenw ·5,. Organlc.F!eroxldes • ~;:,. WalerRea~Uve.s <fiP.)-Corroslves ~ Comp.ras~od Gasa11 ~Qxldl~ra 1 o. Cryggenioa '1.4\" Otho; Health Hazards @Flammnblu/Combusllble U(lllk18 7-. l>Ytoli~9ri\ls a:D Highly Toxic pr Toxic Materials 15. Ntme of The.so. ll, Flemi'llable-S'l/lld4: 8'. l.Jnst11lll!l Re!l'Otives 12. Radleaouvea 3. 0 ·4·. D ·5, CJ ar1eqy· desr;r11Ju bu~lness aclfyltles: Ptlarmaceutlbal R-esaar.ch and Development Briefly describe proposed project: . Demolition of existing Interiors and build out of labs, offiGes /2-J/D 1 /0 Dela FIRE 01',P-ARTMEN'l''OOOUP-ANCY CLASSIFICATION: ______________ .;..,.... _____________ _ BY: ___________________________ _ EXl!MP'r OR NO fURTf!ERJIIF.ORMATION Rl!QU~ED 'A stamp In 1~1s box~ ex_empts buslneuses·from compleUng Ht,MJ71 [07/0~) CB112039 2280 FARADAY AV 1.-.1r. 1,-1r--rAI I 11.Alr'll,-..lfl.l,.....,, f)r)-J J ~ ~~~to bj.1 wj 5'd rA ~ 'lddf ~ ~ (lljj,f if M_ 7A f,M},fo:cld_(ee~ o/z, tL ~iu~~-:-nCA\!L-·o ?/z<f'/11--?7J FitU: /J1A-,vl-. 7erah'cln/A./ M"1-Nual qf ~Jn ~ £ ~ . Ctf"30/ fl 6;5(,--IL LJ--rr> 1 rt I i ( 11 xw"-'A SJ-J rc l \ \ \ \l\ 00--r:r: -J-J ~ re Pe ll {s[ 11~ ~ SUE=D Approved , &I'\ ,, ,;>ate BUIIDING l.1 J//1/ ,,,LL.Y~ V /;JI I,,,?/ I I PLANNING f ·--'\ q/~ Ill ENGINEERING -q/-v::; In FIRE Expedite7 y f NJ Ill, Id AFS Checked by: '--"' ' HazMat vt-uJ-11 APCD Health Forms/Fees Sent Rec'd Encina Fire HazHeafthAPCD O-Jn-11 PE&M School Sewer Stormwater c..,-/A-II Special Inspection CFD: y N LandUse: _Density: lmpArea: FY: Annex: PFF: y N Comments Date Date Date Building 't/30/fl Planning Engineering Fire q/~I{ jQ-il)-1/ Need? \ . -;_:r1.~ IL !!<. f7JAl.rnAh--~j)A~-' vv ( --'--y SW acv ABy ' /.U--, ~_,....I ~ . / ~{j{/ I U Due? By y N y N y N y N y N y N y N y N Factor: Date . 0.nn/~one . I'-I ODone ODone ODone ODone 0 Issued