Loading...
HomeMy WebLinkAbout2659 GATEWAY RD; ; FS100001; PermitCity of Carlsbad Fixed Systems Permit Permit No: FSI0000I Job Address: 2659 GATEWAY RD Permit Type: FIXSYS Parcel No: 2131911900 Lot #: 0 Reference No.: Status: ISSUED Applied 2/11/2010 Approved: 2/11/2010 Issued: 2/11/2010 PC #: Inspector: Project Title: TOMMY V'S CHEMICAL AGENT SUPPRESSION PLAN CHECK & INSPECTION Applicant: Owner: Fees ($) Add'l Fees ($) Total ($) Balance ($) 130 0 130 0 1 rj-s7AII 71 j A I A - - FIRE PROTECTION INC. 8254 RONSON RD. SAN DIEGO, CA 92111 PHONE (858) 495-2335, FAX (858) 496-3820 SPEC SHEETS FOR: ANSUL, R-102, FIRE SUPPRESSION SYSTEM FOR A RESTAURANT KITCHEN HOOD & DUCT PROJECT INFO: Tommy V's Restaurant 2659 Gateway Rd, Suite 101 Carlsbad, CA 92009 Job No. 10FVG2369F DESIGN BY: Luis C. Gonzalez (System Designer) 858-495-2364 R-102 RESTAURANT FIRE SUPPRESSION SYSTEM Design, Installation, Recharge and Maintenance Manual This manual is intended for use with ANSUL® R-1O2TM Restaurant Fire Suppression Systems. Those who install, operate, recharge, or maintain these fire sup- pression systems should read this entire manual. Specific sec- tions will be of particular interest depending upon one's responsibilities. Design, installation, recharge, and maintenance of the system must conform to the limitations detailed in this manual and per- formed by an individual who attended an ANSUL training pro- gram and became trained to install, recharge, design, and main- tain the ANSUL system. Fire suppression systems are mechanical devices. They need periodic care. Maintenance is a vital step in the performance of your fire suppression system. As such it must be performed in accordance with NFPA 96 (Standard for the Installation of Equipment for the Removal of Smoke and Grease-Laden Vapors from Commercial Cooking Equipment) and NFPA 17A (Standard 0 on Wet Chemical Extinguishing Systems) by an authorized ANSUL distributor. To provide maximum assurance that the fire suppression system will operate effectively and safely, mainte- nance must be conducted at six-month intervals, or earlier if the situation dictates. Twelve-year maintenance must include agent tank hydrostatic testing. ANSUL PART NO. 418087-011 ANSUL, ANSUL AUTOMAN and ANSULEX are trademarks of Tyco International Ltd. or its affiliates. REVISION INDEX UL EX3470 ULC EX3470 Page 6 REV.0 7-1-09 DATE PAGE REV. NO. DATE PAGE REV. NO. 7-1-09 6-1 3 7-1-09 6-2 3 7-1-09 6-3 4 7-1-09 7-2 6 7-1-09 7-3 5 7-1-09 7-4 3 7-1-09 8-1 8 7-1-09 8-2 4 7-1-09 8-3 5 7-1-09 8-4 6 7-1-09 8-5 5 7-1-09 8-6 5 7-1-09 8-7 5 7-1-09 8-8 2 7-1-09 8-9 New 7-1-09 8-10 New 7-1-09 9-1 6 7-1-09 9-5 6 7-1-09 9-6 7 7-1-09 9-6.1 5 7-1-09 9-6.2 3 7-1-09 9-7 4 7-1-09 9-10.1 4 7-1-09 9-12 4 7-1-09 9-13 New 7-1-09 9-14 New Indicates revised information. Indicates change in page sequence. SECTION II - SYSTEM DESCRIPTION UL EX3470 ULC EX3470 Page 2-1 7-1-09 REV.4 TOTAL SYSTEM There are four types of R-102 Restaurant Fire Suppression Systems: Single-tank System Double-tank System Three-tank System (1 Cartridge) Multiple Tank System (Three Tanks or More - Multiple Cartridges) The type of system required for the particular installation will be determined through the guidelines covered in System Design." Additional equipment which may be required to complete the sys- tem design is explained in the "System Components" section. Additional devices covered are: remote manual pull stations, mechanical and electrical gas shut-off valves, electrical switches, and pressure switches. Single-Tank System The R-102 single-tank system is available with a stainless steel enclosure and consists of: ANSUL AUTOMAN Regulated Release Assembly (Electrical or Mechanical) Nitrogen Cartridge and/or Carbon Dioxide Cartridge ANSULEX Low pH Liquid Fire Suppressant Discharge Nozzles Detection Components Additional Devices (As Required) The regulated release assembly contains the regulated release mechanism, agent tank, expellant gas hose for agent tank hookup, and enclosure knockouts to facilitate installing detection system and additional equipment. Refer to "System Components" section for individual component descriptions. FIGURE 1 O133 Double-Tank System The R-102 double-tank system is available with stainless steel enclosures and consists of: ANSUL AUTOMAN Regulated Release Assembly (Electrical or Mechanical) Nitrogen Cartridge and/or Carbon Dioxide Cartridge ANSULEX Low pH Liquid Fire Suppressant Enclosure or Bracket Assembly Discharge Nozzles Detection Components Additional Devices (As Required) The regulated release assembly contains the regulated release mechanism, agent tank, expellant gas hose for agent tank hookup, and enclosure knockouts to facilitate installing expellant piping, detection system, and additional equipment. The enclosure or bracket assembly is mounted separately but within the guidelines of the regulated release assembly expellant gas piping requirements to ensure simultaneous actuation of the system. Refer to "System Components" section for individual com- ponent descriptions. FIGURE 2 8321 NOTE: AGENT TANK MUST BE ORDERED SEPARATELY OR SEE PAGE 3-4 SECTION III - SYSTEM COMPONENTS UL EX3470 ULC EX3470 Page 3-1 7-1-09 REV. 6 EXTINGUISHING AGENT ANSULEX Low pH Liquid Fire Suppressant (1.5 gallon - Part No. 79694 or 3.0 gallon - Part No. 79372) is a potassium-based solu- tion designed for fast knock-down and suppression of grease- related fires. The agent is shipped in plastic containers which pro- vide one complete tank charge. (Refer to Section V, Page 5-2.1 for maximum agent fill capacity.) Agent storage life expectancy is twelve years and can be stored at a temperature of —40 OF to 130 OF (-40 °C to 54°C). Note: When installing agent in R-102 sys- tem, temperature range is 32 OF (0 °C) to 130 OF (54 °C). The distributor must record the batch numbers and date of shipment receipt to be filed with each installation record. ANSULEX LOW pH LIQUID FIRE SUPPRESSANT 3.0 GALLON 1.5 GALLON SHIPPING WE 35 LB (16 kg) SHIPPING WE 19 LB (9 kg) 000136 000137 FIGURE 1 REGULATED RELEASE ASSEMBLY (MECHANICAL) The ANSUL AUTOMAN Regulated Mechanical Release Assembly (Part No. 429853) contains the regulated release mechanism, expellant gas hose for agent tank hookup, and enclosure knock- outs to facilitate installing actuation piping; expellant piping; detec- tion system; and additional equipment. This regulated release assembly is used in single, double, and multiple-tank systems and must be mounted to a rigid surface. The release mechanism can be used to interconnect both the actuation and expellant gas lines as required per system design. The regulator is designed to allow a constant flow of gas into the tank at 110 psi (7.6 bar) when the system is actuated. The agent tank must be ordered separately. In single, double, and multiple-tank systems, the provided expel- lant gas hose connects the agent tank to the bottom outlet of the regulator. In double and multiple-tank system configurations, the back outlet of the regulator is used as an expellant gas feed for one additional tank-enclosure or tank-bracket hookup. The enclo- sure contains the required knockouts to facilitate this connection. If a pressure switch is to be attached to the regulator, additional fit- tings are required. The tank is mounted within the enclosure. The tank contains an adaptor/tube assembly with a burst disc union. The burst disc helps prevent siphoning of the agent up the pipe due to significant temperature fluctuations in the area where the tank is located. The tank is stainless steel and, under normal conditions, requires hydrostatic testing every twelve years. The detection and additional equipment required per system design are connected to the release mechanism. The enclosure contains knockouts to facilitate detection and additional hookups. The system can be actuated automatically or manually. Automatic actuation occurs when a fusible link within the detection system separates in a fire condition. Manual actuation of the system occurs when personnel pull on the remote manual pull station pull ring. "ANSUL AUTOMAN" REGULATED RELEASE ASSEMBLY (MECHANICAL) FIGURE 2 000138 REGULATED RELEASE ASSEMBLY (ELECTRICAL) The ANSUL AUTOMAN Regulated Electrical Release Assembly (Part No. 429856) is identical to the mechanical version except it also contains a factory installed 120 VAC solenoid and electrical switch. The solenoid is used to provide electrical actuation of the release mechanism. The electric switch is used to protect the solenoid by opening the circuit to the solenoid once the system is fired. Additional electrical switches can be added as required for auto- matic equipment and gas shut-off accessories, as well as initiating audible and visual alarms. "ANSUL AUTOMAN" REGULATED RELEASE ASSEMBLY (ELECTRICAL)" NOTE: AGENT TANK MUST ORDERED SEPARATELY OR SEE PAGE 3-4 REGULATOR LE, IN SWITCH SOLENOID SHIPPING WE 34 LB (15 kg) FIGURE 3 000139 NOTE: ANSUL AUTOMAN Regulated Electrical Release, Part No. 429856, is not intended to be used with electric detection. MOUNTING BRACKET SHIPPING Wt 7 LB (3 kg) RELEASE - MECHANISM SHIPPING WEIGHT: 20 LB (9.1 kg) FIGURE 4 7498 FIGURE 6 000141 SECTION III - SYSTEM COMPONENTS UL EX3470 ULC EX3470 Page 3-2 REV. 6 7-1-09 REMOTE MECHANICAL RELEASE The Remote Mechanical Release, Part No. 433485, is used to actuate up to five (5) R-102 regulated actuators. The remote mechanical release utilizes a 101-10 carbon dioxide cartridge as the actuation pressure to operate the regulated actuators. The release is housed in a stainless steel enclosure. The tank bracket is constructed of mild steel and painted red. It is designed for mounting the tank in a minimum amount of space. The Bracket Assembly can only be utilized with 3.0 gallon tanks (Part No. 429862). BRACKET ASSEMBLY SINGLE TANK ENCLOSURE ASSEMBLY The Single Tank Enclosure Assembly (Part No. 429870) is used in double and multiple-tank systems and must be mounted to a rigid surface near the regulated release or regulated actuator assembly its expellent gas line will be connected to. The enclosure is designed for mounting either a 1.5 gallon (Part No. 429864) or a 3.0 gallon tank (Part No. 429862) in a minimum amount of space. ENCLOSURE ASSEMBLY NOTE: AGENT TANK MUST BE ORDERED SEPARATELY OR SEE PAGE 3-4 REGULATED ACTUATOR ASSEMBLY The Regulated Actuator Assembly (Part No. 429850) contains the regulator, pneumatic actuator, expellant gas hose for agent tank hookup, and enclosure knockouts to facilitate installing expellant pip- ing. This assembly is used in multiple-tank systems and must be mounted to a rigid surface. The regulator contains two outlets 1350 apart. One outlet is used to interconnect the expellant gas hose to the enclosed agent tank. The other outlet connects an expellant gas line to an additional enclosure or bracket assembly. The regulator is designed to allow a constant flow of nitrogen into each agent tank connected (two m. tanks maximum) at 110 psi (7.6 bar). The pneumatic actuator is designed to puncture the expellant gas cartridge seal upon receiving pressure from the regulated release assembly actuation piping. The enclosure contains a knockout to facilitate distribution piping hookup. REGULATED ACTUATOR ASSEMBLY MOUNTING ENCLOSURE SHIPPING WT. 13 LB (6 kg) I B FIGURE 5 O142 RED PAINTED BRACKET ASSEMBLY The Bracket Assembly (Part No. 429878) is used in double and multiple-tank systems and must be mounted to a rigid surface near the regulated release assembly or regulated actuator assembly that its expellant gas line will be connected to. NOTE: AGENT TANK MUST BE ORDERED SEPARATELY OR SEE PAGE 3-4 PNEUMATIC ACTUATOR ASSEMBLY REGULATOR ING WT. 1(9 kg) FIGURE 7 O143 SECTION III - SYSTEM COMPONENTS UL EX3470 ULC EX3470 Page 3-3 4-1-06 REV. 8 AGENT TANK ASSEMBLY The agent tank shipping assembly (3-Gallon, Part No: 429862, and 1.5 Gallon, Part No. 429864) consists of a stainless steel tank and an adaptor/tube assembly. The adaptor/tube assembly con- tains a burst disc. The burst disc prevents agent leakage due to significant temperature fluctuations in the area where the tank is located. Under normal conditions, the tank requires hydrostatic testing every twelve years. The date of manufacture is stamped on the tank nameplate. The tank is shipped uncharged and must be filled with only ANSULEX Low pH Liquid Fire Suppressant during installation. ADAPTOR/ ASSEMBLY 3 GALLON SHIPPING WT. 7 LB (3 kg) 1.5 GALLON SHIPPING WT. 5 LB (2 kg) AGENT TANK FIGURE 8 000140 OEM RELEASE/BRACKET ASSEMBLY (FOR OEM IN-CABINET USE ONLY) The OEM Regulated Mechanical Release/Bracket Assembly, Part No. 79493, contains the same regulated release mechanism as the standard ANSUL AUTOMAN Regulated Release Assembly. The OEM Regulated Electrical Release/Bracket Assembly, Part No. 418054*, is identical to the mechanical version except it con- tains a factory installed 120 VAC solenoid and electrical switch. These release/bracket assemblies must be installed in a suitable equipment enclosure either horizontally or vertically. They contain all the necessary mounting and conduit holes needed to fully install the assembly. The agent tank is installed separately and need not be bracketed once it is piped and filled. Note: OEM Release/Bracket Assembly must be installed high enough in cabi- net so that there is sufficient room to install and remove cartridge. Note: OEM Regulated Electrical Release/Bracket Assembly, Part No. 418054, is not intended to be used with electric detection. RELEASE MECHANISS REGULAT FIGURE 9 000144 OEM REGULATED ACTUATOR ASSEMBLY The OEM Regulated Actuator Assembly, Part No. 418691, includes the regulator, pneumatic actuator, expellant gas hose and OEM bracket. Also available is an OEM Regulated Actuator Assembly with all the above mentioned components except for the bracket. This assembly is Part No. 418522. SHIPPING WT. 4 LB (2 kg) FIGURE 10 00Z225 TWO TANK ENCLOSURE ASSEMBLY The Two Tank Enclosure Assembly, Part No. 429872, consists of two expellant gas hoses, two grommets, and the mounting enclo- sure. The assembly is used in 9 gallon systems. It can be coupled with a 3-gallon regulated release assembly or a 3-gallon regulated actuator assembly to give a total of 9 gallons of agent. Agent tanks must be ordered separately. The tank enclosure is designed to mount in a minimum amount of space. SHIPPING WT. 26 LBS (12 kg) FIGURE 11 2277 MOUNTING BRACKET HIPPING WT. 10 LB (5 kg) SECTION III - SYSTEM COMPONENTS UL EX3470 ULC EX3470 Page 3-4 REV. 7 4-1-06 24 VDC REGULATED RELEASE ASSEMBLY (ULC APPROVED ONLY) The 24 VDC Regulated Release Assembly, Part No. 429859, is used where electric, thermostat detection is required via the use of a releasing control unit. This assembly consists of a 24 VDC ANSUL AUTOMAN Il-C regulated release mechanism, expellant gas hose, and enclosure knockouts to facilitate installing actuation piping, expellant piping, detection system, and additional equip- ment. Agent tank must be ordered separately. The system can be actuated automatically or manually. Automatic actuation occurs when the control panel receives a signal from the detection circuit. The panel then sends an electrical signal to the 24 VDC regulated release, causing it to actuate. When actuation occurs, the gas cartridge is punctured, pressurizing the agent tank and discharging the agent through the distribution piping. Manual actuation of the system occurs when personnel pull on the remote manual pull station pull ring. ADDITIONAL SHIPPING ASSEMBLIES Several complete shipping assemblies are available containing both the release or actuator mechanism and the agent tank. When ordering a complete shipping assembly, order the following part numbers: Shipping Wt. Part No. Description lb (kg) 430299 3.0 Gallon Mechanical Release 33 (15) Shipping Assembly including: 429853 Mechanical Regulated Release Assembly 429862 3.0 Gallon Tank Assembly 430300 1.5 Gallon Mechanical Release 30 (14) Shipping Assembly including: 429853 Mechanical Regulated Release Assembly 429864 1.5 Gallon Tank Assembly 430324 6.0 Gallon Stainless Steel Enclosure 40 (18) Shipping Assembly including: 429872 Two Tank Mounting Box Assembly 429862 3.0 Gallon Tank Assembly (2) 430332 3.0 Gallon Mounting Bracket Shipping 20 (9) Assembly including: 429878 3.0 Gallon Mounting Bracket Assembly 429862 3.0 Gallon Tank Assembly NOTE: AGENT TANK MUST BE ORDERED E .ELY 430309 3.0 Gallon Regulated Actuator 36 (16) Shipping Assembly including: SHIPPINGWT. 429850 Regulated Actuator Assembly 34 LB (15 kg) 429862 3.0 Gallon Tank Assembly 430316 1.5 Gallon Stainless Steel Enclosure 18 (8) Shipping Assembly including: 429870 Single Tank Mounting Box Assembly 429864 1.5 Gallon Tank Assembly 418511 Hose Assembly 430317 3.0 Gallon Stainless Steel Enclosure 20 (9) Shipping Assembly including: FIGURE 12 79 429870 Single Tank Mounting Box Assembly 429862 3.0 Gallon Tank Assembly 418511 Hose Assembly SECTION III - SYSTEM COMPONENTS UL EX3470 ULC EX3470 Page 3-5 7-1-09 REV.8 GAS CARTRIDGES The R-102 system uses gas cartridges to store nitrogen or carbon dioxide expellant gases under pressure until the system is actuat- ed, at which time the cartridge seal is punctured and the released gas expels liquid agent from one or more tanks through the dis- charge piping and out the discharge nozzles. Four nitrogen gas cartridges and three carbon dioxide gas car- tridges are available as shown in Figure 13. Cartridges noted as TC/DOT are both Transport Canada (TC) and Department of Transportation (DOT) approved. Cartridges noted as DOT are Department of Transportation approved only. Cartridge selection options are provided in Section IV under Tank and Cartridge Requirements. NITROGEN GAS CARTRIDGES 17 11 5/8 1111 12 1/4 (43.8 cm) 77/8W I (20 cm) (29.5cjl (31.1 Cm) 21/2IN. 21/21N. 43/161N. 39/16W. (6.4 cm) (6.4 cm) (10.6 cm) (9 cm) LT-20-R LT-30-R DOUBLE-TANK LT-A-101-30 CARTRIDGE CARTRIDGE CARTRIDGE CARTRIDGE 000145 000148 000147 000148 CARBON DIOXIDE CARTRIDGES 1151 9 IN. 7 7/821N. (29.5 cm) (22.9 cm) (20 c 21N. 21/21N. 21/2IN. (5.1 cm) (6.4 cm) (6.4 cm) 101-10 CARTRIDGE 101-20 CARTRIDGE 101-30 CARTRIDGE 000149 OD0150 000151 FIGURE 13 Additional Cartridge shipping assemblies are available for European and Australian requirements. Cartridge European Australian TC/DOT Description Part No. Part No. Part No. LT-20-R 428440 428948 423429 LT-30-R 428441 426553 423435 Double Tank 428446 426563 423493 LT-A-101-30 428442 426555 423491 101-10-CO2 428443 N/A 423439 101-20 - CO2 428445 N/A 423441 101-30 - CO2 428444 N/A 423443 i Note: For 101-10 cartridge, Part No. 15850 is DOT only. NOZZLES There are 11 types of discharge nozzles each designed to distrib- ute the liquid agent in a uniform pattern throughout the hazard area: 1W Nozzle 7. 245 Nozzle 1 Nozzle 8. 260 Nozzle 1/2N Nozzle 9. 290 Nozzle 3N Nozzle 10. 2120 Nozzle 2W Nozzle 11. 1 F Nozzle 230 Nozzle Although these nozzles are similar in appearance and have Certain common parts, the tip of each nozzle is designed for a specific application and must only be used in those areas. See Nozzle Application Chart in Section IV - System Design, for individual nozzle usage. 3/8 -18 NPT FEMALE THREAD INTERNAL CUP STRAINER INSIDE RECESS FOR BLOW OFF CAP LOOP VENDOR CODE NOZZLE (IF PRESENT) STAMPING FIGURE 14 000002 Nozzle Identification Chart Note: See Component Index for nozzle package shipping assem- bly part numbers. Nozzle Nozzle Nozzle Nozzle* Flow 0. Iyg EarLNo. Stamping NQ, Nozzle Material 1W Nozzle 419336 1W** 1 Chrome-Plated Body 1 Nozzle 419335 1N** 1 Chrome-Plated Body 1/2N Nozzle 419334 1/2N 1/2 Chrome-Plated Body 3N Nozzle 419338 3N 3 Chrome-Plated Body 2W Nozzle 419337 2W 2 Chrome-Plated Body 230 Nozzle 419339 230 2 Chrome-Plated Body 245 Nozzle 419340 245 2 Chrome-Plated Body 260 Nozzle 419341 260 2 Chrome-Plated Body 290 Nozzle 419342 290 2 Chrome-Plated Body 2120 Nozzle 419343 2120 2 Chrome-Plated Body 1 Nozzle 419333 1 F 1 Chrome-Plated Body - Nozzle stamping may contain an additional letter indicating a vendors code. **Stainless steel versions are available in the 1W nozzle (Part No. 432527) and the 1N nozzle (Part No. 435672). SILICONE LUBRICANT Dow Corning Compound ill, Part No. 78112, is available in a 5.3-ounce tube. Compound has excellent qualities for sealing and lubricating system Components. SECTION III - SYSTEM COMPONENTS UL EX3470 ULC EX3470 Page 3-6 REV.7 7-1-09 SWIVEL ADAPTOR 'The Swivel Adaptor Assembly consists of a swivel nut, swivel body and swivel ball. All are chrome-plated. The swivel adaptor allows any nozzle to be rotated approximately 30° in all directions. Swivel Adaptors must be ordered as a Swivel Adaptor Shipping m. Assembly, Part No. 423572, which contains 25 Swivel Adaptors or m. Part No. 419385, which contains 9 Swivel Adaptors. 3/8- 1BNPT FEMALE THREAD PT READ 30 AC FIGURE 15 000003 RUBBER BLOW-OFF CAPS 'The Rubber Blow-Off Cap helps keep the orifice of the nozzle free of grease or other substances that could interfere with agent dis- tribution. A retaining strap attaches the blow-off cap to the nozzle. Rubber Blow-Off Caps must be ordered as a Shipping Assembly, 'Part No. 77695, which contains 50 blow-off caps, or Part No. 77411, which contains 12 blow-off caps. FIGURE 16 CB METAL BLOW-OFF CAP The CB Metal Blow-off Cap Package, Part No. 433208, is used for all high temperature environments. The metal blow-off cap con- tains a special 0-ring placed inside the cap which integrates with the nozzle to create a seal and to help hold the blow-off cap in position. The CB Metal Blow-Off Cap Package, Part No. 433208, contains 10 blow-off caps. Also available is a 10 pack of CB Stainless Steel Blow-Off Caps, Part No. 434707. 'A 10 pack of Metal Blow-Off Cap 0-rings, Part No. 551530, is also available. FIGURE 17 7633 CONDUIT OFFSET ASSEMBLY 'The conduit offset assembly, Part No. 435961, is used to change direction of the wire rope on detection, mechanical gas valve, and remote pull station lines. The conduit offset assembly can only be used in the area where the conduit attaches to the regulated release assembly. When using the conduit offset assembly, the maximum number of pulley elbows is still allowed. The Conduit 'Offset Shipping Assembly, Part No. 436063, consists of 6 conduit offsets. CONDUIT COUPLING CONDUIT OFFSET CONDUIT CONNECT FIGURE 18 000153 "QUIK-SEAL" ADAPTOR The "Quik-Seal" adaptor is a listed mechanical bulkhead fitting that produces a liquid-tight seal around both distribution piping and detection conduit which runs through restaurant hoods and ducts. The "Quik-Seal" adaptor accepts threaded pipe or conduit. The 'adaptor is available for 1/4 in. (Part No. 78196), 3/8 in. (Part No. 77285), 1/2 in. (Part No. 77287), or 3/4 in. (Part No. 77289) pipe or conduit sizes. When using with EMT conduit, a conduit connector must be installed in each end of the adaptor. The "Quik-Seal" Adaptor Shipping Assembly must be ordered as stated below: Shipping Assembly Hole Size Size Part No. Qty. Required 1/4 in. 78196 24 3/4 in. 3/8 in. 77285 24 11/8 in. 1/2 in. 77287 24 11/8 in. 3/4 in. 77289 24 1 3/8 in. ADAPTOR BODY I:1::II GASKET LOCK WASHER NUT FIGURE 19 O154 SECTION III - SYSTEM COMPONENTS UL EX3470 ULC EX3470 Page 3-7 7-1-09 REV. 6 COMPRESSION-SEAL' ADAPTOR This adaptor is a mechanical bulkhead fitting that produces a liquid-tight seal around pipe and conduit when installing distribu- tion piping and detection conduit through restaurant hoods and ducts. The "Compression-Seal" adaptor is a straight-through design requiring no cutting or threading of conduit or pipe. The m. adaptor is available for pipe sizes of 1/4 in. (Part No. 79149), 3/8 in. (Part No. 79151), 1/2 in. (Part No. 79147), and EMT conduit size of .1I2 in. (Part No. 79153). Each "Compression-Seal' Adaptor Shipping Assembly must be ordered as stated below: Shipping Assembly Hole Size Size Part No. Qty Required 1/4 in. Pipe/ 1/2 in. tube 79149 24 3/4 in. 3/8 in. Pipe / 5/8 in. tube 79151 24 11/8 in. 1/2 in. Pipe 79147 24 11/8 in. 1/2 in. EMT Conduit 79153 24 1 1/8 in. =D- GASKET ) COMPRESSION NUT ADAPTOR BODY 4 LOCKWASHER NUT-( FIGURE 20 000155 "HOOD SEAL" ADAPTOR ASSEMBLY This adaptor is a mechanical bulkhead fitting that produces a liq- uid-tight seal around 1/2 in. EMT conduit when installing the detec- tion line through restaurant hoods and duct. The adaptor accepts a high temperature pulley elbow and, when used, correctly posi- tions the elbow or conduit in line with the conduit adaptor hole in the detector bracket. The "Hood Seal" eliminates the need for mul- tiple elbows when penetrating the top of a hood when installing the detection line. "Hood Seal" Adaptors are available in quantities of 6 as Shipping Assembly Part No. 423253. COCKING LEVER/LOCK BAR The cocking lever is a component required to cock (arm) both the mechanical/electrical ANSUL AUTOMAN release and the mech- anical gas valve. After the ANSUL AUTOMAN is cocked (armed), the lock bar must be inserted to eliminate the accidental firing of the release mechanism. These components are available as either an individual shipping assembly or a shipping assembly containing both. Listed below are the various shipping assembly part num- bers. Part No. Description 435603 Short Handle Cocking Lever only (Mechanical/Electrical ANSUL AUTOMAN) 435790 Short Handle Cocking Lever with Lock Bar (Mechanical/Electrical ANSUL AUTOMAN) 14995 Long Handle Cocking Lever only (Mechanical/Electrical ANSUL AUTOMAN) 15618 Long Handle Cocking Lever with Lock Bar (Mechanical/Electrical ANSUL AUTOMAN) 26310 Cocking Lever only (ANSUL AUTOMAN II-C) 416018 Cocking Lever only (Mechanical Gas Valve) 14985 Lock Bar Short Handle Cocking Lever Requires a crescent wrench or open end/box wrench Long Handle Cocking Lever SEAL ADAPTOR BODY - PULLEY (NOT PART OF ASSEMBLY) SEAL NUT Lock Bar USE ONLY PULLEY ELBOW, PART NO. 423250 FIGURE 21 000156 REDUCING COUPLING The reducing coupling, Part No. 436228, is made of stainless steel material with 3/8 in. x 1/2 in. NPT inlet threads. If necessary, the reducing coupling can be utilized when installing the Agent Distribution Hose Line Kit, Part No. 435982. Two couplings are required per Agent Distribution Hose. 1/4 IN. I (3.3 cm) + 1 3/16 IN. ~T_rg) (3.0 cm) I FIGURE 22 008324 FIGURE 23 008325 SECTION III - SYSTEM COMPONENTS UL EX3470 ULC EX3470 Page 3-8 REV. 8 7-1-09 DETECTORS The detector consists of three basic components: the bracket, link- age, and fusible link. (Fusible links are not included and must be ordered separately.) The bracket holds the entire assembly to the mounting surface. The linkage is used to support the fusible link. The fusible link is designed to separate at a specific temperature and release the wire rope, thereby actuating the regulated release mechanism. The scissor style detector allows the wire rope to be strung com- pletely through the detection system conduit and brackets first and the detector linkage assemblies are then clipped on later. The detector consists of two types of assemblies: The Terminal Detector (Part No. 435546) includes a test link and is placed last in a series of detectors. This detector is sometimes referred to as the end-of-line detector and is thus named because it is at the point at which the wire rope "terminates," or is anchored at the detector bracket. Only one terminal detector is required per detection system. The Series Detector (Part No. 435547) is any detector located in- line between the regulated release assembly and the terminal detector. When using Part No. 435546 and 435547 detectors, a total of 15 detectors can be in one detection system: 14 series detectors, Part No. 435547 and 1 terminal detector, Part No. 435546. 'Note: Series Detector, Part No. 435547, is also available as Part No. 435548, 25/Pkg. SCISSOR STYLE - PART NO. 435546 AND 435547 PULLEY TEE The Pulley Tee (Part No. 427929) is used to change the direction of two wire ropes by 900. It must be used in areas where the tem- peratures are within the range of 32 IF to 130 OF (0 °C to 54 °C). Pulley tees can be used in mechanical gas valve actuation lines and remote manual pull station lines. Pulley tees cannot be used within a detection line. 2 a r- 1*1 I.' FIGURE 26 °447 STAINLESS STEEL CABLE The 1/16 in. stainless steel cable is run from the terminal detector, through conduit, all series detectors and pulley elbows, and into the regulated release mechanism trip lever. When any fusible link separates, the tension on the cable is relaxed, and the trip lever actuates the regulated release mechanism. The cable can also be used for mechanical gas valves and remote manual pull stations. The cable is available in 50 ft (15 m) (Part No. 15821) and 500 ft (152.4 m) (Part No. 79653) lengths. BRACKET / FIGURE 24 000159 PULLEY ELBOWS There are two types of pulley elbows used to change the direction of the wire rope by 90°. ANSUL recommends for temperatures not in excess of 700 OF (371 °C). Part No. 415670 has socket ends with set screws for 1/2 in. conduit, and Part No. 423250 has com- pression ring ends also for 1/2 in. conduit. Pulley elbows must be ordered in quantities of 50 as Shipping Assembly Part No. 415671 (socket end type) and Part No. 423251 (compression end type). PART NO. 415670 PART NO. 423250 im i•i Hill 16I FIGURE 25 SECTION III - SYSTEM COMPONENTS UL EX3470 ULC EX3470 Page 3-9 7-1-09 REV. 5 REMOTE MANUAL PULL STATION The remote manual pull station (Part No. 434618 or 435960) is made out of a molded red composite material. The red color makes the pull station more readily identifiable as the manual means for fire suppression system operation. The pull station is compatible with the ANSUL Flexible Conduit. The molded manual pull station should be mounted at a point of egress and positioned at a height determined by the authority having jurisdiction. Trim Rings, Part No. 427074 (pack of 10), are available. Part No. 434618 (Without Wire Rope) Part No. 435960 (With 50 ft (15.2 m) of Wire Rope) FIGURE 27 26 FLEXIBLE CONDUIT Flexible conduit allows for quicker installations and the conve- nience of being able to route the cable over, under and around obstacles. Flexible conduit can be used as a substitute for stan- dard EMT conduit or can be used with EMT conduit. Flexible con- duit can be used only with the Molded Manual Pull Station, Part No. 434618, and mechanical gas valve installations. The Flexible Conduit comes in a 500 ft (152.4 m) length, Part No. 434525, or together with 500 It (152.4 m) of wire rope, Part No. 435959. Also available is a Flexible Conduit Strain Relief (50-pack), Part No. 435979. A 50-pack of Flexible Conduit Inserts, Part No. 434347, is also available. Note: Flexible conduit cannot be used in detection systems. MECHANICAL GAS VALVES The mechanical gas valves are designed to shut off the flow of gas to the appliances upon actuation of the regulated release assem- bly. The valves are available in sizes of 3/4 in., 1 in., 1 1/4 in., 1 1/2 in., and 2 in. ANSUL style; and 2 1/2 in. and 3 in. ASCO style. The valves are rated for natural and LP gas. Both styles are UL Listed and includes the air cylinder, tubing, and fittings, Part No. 15733, for connection to the release mechanism. Maximum Part Operating No. Description Pressure 55598 3/4 in. Gas Valve (ANSUL) 10 psi (0.69 bar) 55601 1 in. Gas Valve (ANSUL) 10 psi (0.69 bar) 55604 1 1/4 in. Gas Valve (ANSUL) 10 psi (0.69 bar) 55607 1 1/2 in. Gas Valve (ANSUL) 10 psi (0.69 bar) 55610 2 in. Gas Valve (ANSUL) 10 psi (0.69 bar) 25937 2 1/2 in. Gas Valve (ASCO) 5 psi (0.35 bar) 25938 3 in. Gas Valve (ASCO) 5 psi (0.35 bar) Flow Capacity BTU/HA, at 1 in. P.D. (CFH) 0.64 SP GA Pipe Size PD. 1 in. WC 1000 BTU/ft3 (inches) 0.64 SP GA Natural Gas 3/4 751 751,000 1 1288 1,288,000 11/4 1718 1,718,000 1 1/2 2630 2,630,000 2 4616 4,616,000 21/2 5700 5,800,000 3 7100 7,300,000 To calculate gas flow for other than 1 inch p.d.: New cfh = (cfh at 1 inch) x [new p.dl To calculate gas flow for other than 0.64 SP GR: New cfh = (cfh at 0.64) x J 0.64 New SP GA A B C Valve Size in. (mm) in. (mm) in. (mm) 3/4 in. 33/4 (95.3) 63/8 (161.9) 51/2 (139.7) 1 in. 33/4 (95.3) 63/8 (161.9) 51/2 (139.7) 11/4 in. 47/8 (123.8) 73/8 (187.3) 63/8 (161.9) 11/2 in. 47/8 (123.8) 73/8 (187.3) 63/8 (161.9) 2in. 57/8 (149.2) 77/8 (200.0) 611/16 (169.9) 21/2in. 713/16 (198.4) 91/16 (230.2) 3 in. 725/32 (197.6) 91/16 (230.2) 3/4 IN. THRU 21N. 42O8 2 1/2 IN. THRU 3 IN. 42 FIGURE 28 N.O. COM Valve A B Size in. (mm) in. (mm) 3/4 in. 35/16 (81.0) 35/8 (92.1) I in. 5 (127.0) 627/32 (173.8) 11/4 in. 713/16 (198.4) 729/32 (200.8) 1 1/2 in. 5 (127.0) 519/32 (142.1) 2 in. 63/32 (78.6) 515/16 (150.8) 2 1/2 in. 713/16 (198.4) 729/32 (200.8) 3 in. 713/16 (198.4) 729/32 (200.8) SECTION III - SYSTEM COMPONENTS UL EX3470 ULC EX3470 Page 3-10 REV. 4 7-1-09 ELECTRICAL GAS VALVES The electrical gas valves are designed to shut oft the flow of either natural or LP gas to the appliances upon actuation of the regulat- ed release assembly. The valves are available in sizes of 3/4 in., 1 in., 1 1/4in.,1 1/2 in., 2 in., 2 1/2 in., and 3 in. The valve is held open by an energized solenoid and upon system actuation, the switch contacts in the regulated release assembly open, thus de- energizing the circuit to the gas valve solenoid, causing the valve to close. Valves are available in 120 VAC and are UL Listed. Part Max. Operating No. Description Pressure 13707 3/4 in. Solenoid Gas Valve (ASCO) 25 psi (1.7 bar) 13708 1 in. Solenoid Gas Valve (ASCO) 25 psi (1.7 bar) 550360 11/4 in. Solenoid Gas Valve (ASCO) 25 psi (1.7 bar) 13709 11/2 in. Solenoid Gas Valve (ASCO) 25 psi (1.7 bar) 13710 2 in. Solenoid Gas Valve (ASCO) 25 psi (1.7 bar) 550363 2 1/2 in. Solenoid Gas Valve (ASCO) 5 psi (0.35 bar) 17643 3 in. Solenoid Gas Valve (ASCO) 5 psi (0.35 bar) Flow Capacity BTU/HR, at 1 in. RD (CFH) 0.64 SP GR Pipe Size P.D. 1 in. WC 1000 BTU/ft3 (inches) 0.64 SP GR Natural Gas 3/4 264.96 247,500 1 1091.01 1,119,000 11/4 1662.49 1,730,000 11/2 1818.35 1,900,000 2 3117.18 3,251,000 21/2 6078.49 5,821,000 3 7169.51 7,430,000 To calculate gas flow for other than 1 inch p.d.: New cfh = (cfh at 1 inch) x I new p.d To calculate gas flow for other than 0.64 SP GR: New cfh = (cfh at 0.64) x 4 -- New New SP GR MANUAL RESET RELAY The Manual Reset Relay, Part No. 426151, is required when using an electrical gas valve shut-off system. After the electric gas valve has closed, either due to system actuation or power failure, the valve cannot be re-opened, allowing gas to flow, until the reset relay button is manually pressed, re-energizing the circuit. The reset relay is available 120 VAC. The manual reset relay is also recommended for electrical shut down. FIGURE 30 87 ELECTRICAL SWITCHES The electrical switches are intended for use with electric gas valves, alarms, contactors, lights, contractor supplied electric power shut-off devices and other electrical devices that are designed to shut off or turn on when the system is actuated. Switches are available in kits: One Switch Kit, Part No. 423878, Two Switch Kit, Part No. 423879, Three Switch Kit, Part No. 423880, and Four Switch Kit, Part No. 423881. Mounting hardware and 12 in. (305 mm) long wire leads are provided with each kit. Each switch has a set of single-pole, double-throw contacts rated at: ULJcUL/CSA Rating ENEC Rating 250 VAC, 21A Resistive lE4T105p Approved 250 VAC, 2 HP 250V, 21A Resistive 125 VAC, 1 HP 8A Motor Load FIGURE 31 001612 FIGURE 29 004210 SECTION III - SYSTEM COMPONENTS UL EX3470 ULC EX3470 Page 3-11 7-1-09 REV. 1 ALARM INITIATING SWITCH The Alarm Initiating Switch Kit, Part No. 428311, can be field mounted within the ANSUL AUTOMAN release. This switch must be used to close a supervised alarm circuit to the building main fire alarm panel when the ANSUL AUTOMAN release actuates. This action will signal the fire alarm panel that there was a system actu- ation in the kitchen area. The switch kit contains all necessary mounting components along with a mounting instruction sheet. The switch is rated 50 mA, 28 VDC. SPACER TOWARD ANSUL WHEN SPACER AND AUTOMAN SWITCH ARE PROPERLY F/ MOUNTED, THIS DIVIDER MUST BE BETWEEN THE N.C. AND N.C. TERMINALS COM - N.C. N.C. ALARM INITIATING SWITCH FIGURE 32 004890 REGULATOR TEST KIT The Test Kit Assembly (Shipping Part No. 56972) is required to test the regulator setting and nitrogen flow during 12-year maintenance examinations. This will ensure that the regulator is functioning properly. FIGURE 33 000169 FUSIBLE LINK Select correct UL Listed fusible link(s) for installation in detector(s) according to the temperature condition chart below: K STYLE Fusible Link To Be Used Fusible Shipping Where Link Assembly Temperature Temperature Part No. Part No. Rating Does Not Exceed 415739(1) 415739(1) 165°F (74°C) 100°F (38 °C) 415740(1) 415740(1) 212°F(100°C) 150°F (66°C) 415741 (1) 415744(25) 280°F(138°C) 225°F(107°C) 415742(1) 415745(25) 360 °F (182 °C) 290 °F (143 °C) 415743(l) 415746 (25) 450°F (232 °C) 360°F (182 °C) ML STYLE Fusible Link To Be Used Fusible Shipping Where Link Assembly Temperature Temperature EaLLNQ. Part No. Rating Does Not Exceed 550368(l) 551522 (10) 165 °F (74 °C) 100 °F (38 °C) 550365(1) 551523(10) 212°F(100°C) 150°F (66°C) 550366(1) 551524(10) 280 °F (138 °C) 225 °F (107 °C) 550009(1) 551525(10) 360 °F (182 °C) 290 °F (143 °C) 550367(1) 551526(10) 450 °F (232 °C) 360 °F (182 °C) 56816(1) 551527(10) 500 °F (260 °C) 400 °F (204 °C) 56816(l) 73867 (25) 500 °F (260 °C) 400 °F (204 °C) I I &::2D II I°' I TEMPERATURE IEc I RATING STAMPED ON FUSIBLE LINK BODY K STYLE ML STYLE 000170 000171 FIGURE 34 MAXIMUM REGISTERING THERMOMETER The Maximum Registering Thermometer, Part No. 15240, may be used to indicate the highest normal temperature for the protected area. Once this is established, the correct rated fusible link can be chosen. Other methods for determining maximum temperatures may be used. HOSE/GROMMET PACKAGE The Hose/Grommet Package, Part No. 418511, consists of a 24 in. rubber hose and 2 (two) grommets. This package is required when expellant gas hose is routed outside the ANSUL AUTOMAN Regulated Release, Regulated Actuator, and/or tank enclosure assemblies. SECTION III - SYSTEM COMPONENTS UL EX3470 ULC EX3470 Page 3-12 REV. 1 7-1-09 IN-LINE BURST DISC ASSEMBLY (MANIFOLDED SYSTEMS ONLY) The in-line burst disc assembly is required to eliminate the siphon- ing of the agent up the pipe during extreme temperature variations. In addition to eliminating the siphoning effect, the common in-line burst disc assembly eliminates the possibility of one or more indi- vidual discs located in the tank adaptor from failing to burst. The assembly consists of a stainless steel body which houses the burst disc. When utilizing this assembly in a manifolded system, it is necessary to modify (remove) the burst disc located in all of the R-1 02 tank adaptors in the system. The in-line burst disc assem- bly is to be mounted as close to the tank outlet as possible. After system discharge, the assembly must be disassembled and a new burst disc installed. Part No. Description 416970 In-Line Burst Disc Assembly 417911 Burst Disc (Pack of 10) RED SIDE OF BI DISC TO BE ADAPTOR, PART NO. 417707 1/4 IN. CHECK VALVE The 1/4 in. check valve, Part No. 25627, blocks the flow of actua- tion gas from the actuator that was actuated to the actuator(s) that was not actuated. This prevents actuation gas from escaping from an open actuator which may have had the cartridge removed. CHECK VALVE PART NO. 25627 /NNN N 114 IN. NPT 2 IN. (0.6 cm) (5.1 an) FIGURE 36 NOZZLE AIMING DEVICE The Nozzle Aiming Device, Part No. 431992, is available to prop- erly aim each nozzle to the correct aiming point. The device clamps to the nozzle and emits a small laser light that reflects on the surface that it is aiming at. The nozzle can then be rotated to point at a predetermined aiming point and then tightened to hold that angle. The aiming device adaptor attaches to the nozzle. The shipping assembly consists of the aiming device and the adaptor. OX\," NOZZLE __C ADAPTOR AIMING DEVICE FIGURE 37 652D STAINLESS STEEL BRAIDED ACTUATION HOSE The Stainless Steel Actuation Hose is used to connect the actua- tion line compression tees between each pneumatic actuator. The hose has the same thread, 7/16-20, as the fittings. The actuation hose allows flexibility between the AUTOMAN and each regulated actuator. Hose Part No. Length Couplings 31809 16 in. (41 cm) 7/16-20 x 7/16-20 Females 32335 20 in. (51 cm) 7/16-20 x 7/16-20 Females 32336 24 in. (61 cm) 7/16-20 x 7/16-20 Females 430815 42 in. (107 cm) 7/16-20 Female x 1/4 in. NPT Fitting Part No. Description 31810 Male Elbow (7/16-20 x 1/4 in. NPT) 31811 Male Tee (7/16-20 x 7/16-20 x 1/4 in. NPT) 415371 Tee (7/16-20 x 1/8 in. Male NPT x 1/8 in. Female NPT) 32338 Male Straight Connector (7/16-20 x 1/4 in. NPT) 25627 1/4 in. Check Valve k~jm EMU 7/16-20 7/16-20 FIGURE 38 AGENT DISTRIBUTION HOSE AND RESTRAINING CABLE KIT The Agent Distribution Hose and Restraining Cable Kit, Part No. 435982, consists of a 5 ft (1.5 m) long Agent Distribution Hose, a 3 ft (0.9 m) long Restraining Cable, and a Restraining Cable Hardware Package. The Agent Distribution Hose can be utilized with castered cooking appliances with castered supports found in commercial kitchens. The hose allows for movement of the appli- ance for cleaning without having to disconnect any fire suppres- sion system discharge piping. Note: The Agent Distribution Hose is authorized for use with only UL Listed ANSUL Wet Chemical Restaurant Fire Suppression Systems. FIGURE 35 SECTION IV - SYSTEM DESIGN UL EX3470 ULC EX3470 Page 4-1 7-1-09 REV. 8 SYSTEM DESIGN The ANSUL R-102 Restaurant Fire Suppression System may be used on a number of different types of restaurant cooking appli- ances and hood and duct configurations. The design information listed in this section deals with the limitations and parameters of this pre-engineered system. Those individuals responsible for the design of the R-102 system must be trained and hold a current ANSUL certificate in an R-102 training program. The R-102 and the PIRANHA systems use compatible agents and components, therefore, they may be used together for cooking appliance, hood, and duct protection. The primary ANSUL AUTOMAN Release can be either an R-102 or a PIRANHA ANSUL AUTOMAN Release and can actuate up to two additional R-102 or PIRANHA Regulated Actuators. In systems utilizing a 101 remote release, any combination of the maximum number of regulated actuators can be used. Both systems must actuate simultaneously. Each system must be designed and installed per its appropri- ate manual. Adjacent appliances requiring protection must be protected with the same type of system, either R-102 or PIRANHA, unless the center-to-center spacing between the adjacent R-102 and PIRANHA nozzles is no less than 36 in. (91.4 cm). When appliances are protected with R-102 nozzles, the hood and connecting duct above those appliances cannot be pro- tected with PIRANHA nozzles. Mixing systems in a common plenum is not allowed. One of the key elements for restaurant fire protection is a correct system design. This section is divided into ten sub-sections: Noz- zle Placement Requirements, Tank Quantity Requirements, Actu- ation and Expellant Gas Line Requirements, Distribution Piping Requirements, Detection System Requirements, Manual Pull Sta- tion Requirements, Mechanical Gas Valve Requirements, Electri- cal Gas Valve Requirements, Electrical Switch Requirements, and Pressure Switch Requirements. Each of these sections must be completed before attempting any installation. System design sketches should be made of all aspects of design for reference during installation. NOZZLE PLACEMENT REQUIREMENTS This section gives guidelines for nozzle type, positioning, and quantity for duct, plenum, and individual appliance protection. This section must be completed before determining tank quantity and piping requirements. Duct Protection - Single Nozzle All duct protection is UL listed without limitation of maximum duct length (unlimited length). This includes all varieties of ductworks both horizontal and vertical including ducts that run at angles to the horizontal and ducts with directional bends. The R-102 system uses different duct nozzles depending on the size of duct being protected. GENERAL INFORMATION 1. Nozzles must be located 2-8 in. (5-20 cm) into the center of the duct opening, discharging up. See Figure 1. 2— BIN. (5 - 20 cm) FIGURE 1 000173 In installations where a UL listed damper assembly is employed, the duct nozzle can be installed beyond the 8 in. (20 cm) maximum, to a point just beyond the damper assem- bly that will not interfere with the damper. Exceeding the maxi- mum of 8 in. (20 cm) in this way will not void the UL listing of the system. Previously listed 3 flow number and 5 flow number duct pro- tection detailed in earlier published manual, Part No. 418087- 06, can also still by utilized. DUCT SIZES UP TO 50 IN. (127 cm) PERIMETER! 16 IN. (41 cm) DIAMETER One 1W nozzle (Part No. 419336) = one flow number 50 in. (127 cm) perimeter maximum 16 in. (41 cm) diameter maximum DUCT SIZES UP TO 100 IN. (254 cm) PERIMETER! 32 IN. (81.3 cm) DIAMETER One 2W Nozzle (Part No. 419337) = two flow numbers 100 in. (254 cm) perimeter maximum 32 in. (81.3 cm) diameter maximum The chart below shows the maximum protection available from each duct nozzle. Part 3.0 Gallon 1.5 Gallon Description No. System System 2W Nozzle 419337 Maximum Maximum 100 in. (254 cm) 100 in. (254 cm) Perimeter Perimeter 1W Nozzle 419336 Maximum Maximum 50 in. (127 cm) 50 in. (127 cm) Perimeter Perimeter (51 cm) IUM Cm) FIGURE 7 000199 t 2- 000201 FIGURE 9 SECTION IV - SYSTEM DESIGN UL EX3470 ULC EX3470 Page 4-5 7-1-09 REV. 5 Plenum Protection The R-102 system uses the 1W Nozzle (Part No. 419336) or the 1 Nozzle (Part No. 419335) for plenum protection. The 1W noz- zle tip is stamped with 1W and the 1 N nozzle tip is stamped with iN, indicating they are one-flow nozzles and must be counted as one flow number each. When protecting a plenum chamber, the entire chamber must be protected regardless of filter length. VERTICAL PROTECTION - GENERAL ' 1W NOZZLE - PART NO. 419336 - SINGLE AND "V" BANK PROTECTION One 1W nozzle will protect 4 linear feet (1.2 m) of plenum. The maximum distance from the end of the hood to the first and last nozzle must be no more than 2 ft (0.6 m). After the first nozzle, any additional nozzles must be positioned at a maximum of 4 ft (1.2 m) apart down the entire length of the plenum. The plenum width must not exceed 4 ft (1.2 m). (The 1W nozzle can be used on single or V-bank filter arrangements.) See Figure 6. 2 FT (0.6 m) MAXIMUM 4 FT (1.2 m) 4 FT (1.2 m) MAXIM...f FT(1.2 m) MAXIMUM MAXIMUM 2FT(0.6m) .— Option 2: The 1W nozzle must be placed perpendicular, 8-12 in. (20-30 cm) from the face of the filter and angled to the center of the filter. The nozzle tip must be within 2 in. (5 cm) from the perpendicular center line of the filter. See Figure 8. 12 IN. (30 Cm) MAXIMUM 4 IN. (ICC FIGURE 6 m0197 NOZZLE TIP MUST BE WITHIN THIS AREA 8 IN. (20 cm) MINIMUM When protecting plenums with the 1W nozzle, two options of cov- erage are available: Option 1: The 1W nozzle must be on the center line of the single or "V' bank filter and positioned within 1-20 in. (2.5-51 cm) above the top edge of the filter. See Figure 7. FIGURE 8 000000 HORIZONTAL PROTECTION - OPTION 1 1 NOZZLE - PART NO. 419335 — SINGLE BANK PROTECTION One 1 nozzle will protect 10 linear feet (3.1 m) of single filter bank plenum. The nozzle(s) must be mounted in the plenum, 2 to 4 in. (5 to 10 cm) from the face of the filter, centered between the filter height dimension, and aimed down the length. The nozzle must be positioned 0-6 in. (0-15 cm) from the end of the hood to the tip of the nozzle. See Figure 9. SECTION IV - SYSTEM DESIGN UL EX3470 ULC EX3470 Page 4-7 10-1-02 REV.3 Appliance Protection The following pages detail types of appliance protection. Each design requires several factors: correct nozzle choice, correct noz- zle height above hazard, correct nozzle location and correct aim- ing point. Fryer - Single Nozzle Protection 1. Design requirements for fryers are broken down into two types. FRYERS WITHOUT DRIPBOARDS If the fryer does not include a dripboard, measure the internal depth (horizontal dimension from front to back) and length of the frypot. FRYERS WITH DRIPBOARDS If the fryer includes any dripboard areas, measure both the internal depth (horizontal dimension from front to back) and length of the frypot portion, and then measure the internal depth and length of the overall hazard area including any dripboard areas. 2. Using Table, Maximum Cooking Area Dimension - Single Nozzle Fryer Protection, determine which nozzle is needed to protect the fryer based on the maximum dimensions listed. If the fryer does not include a dripboard, use the maxi- mum dimensions listed in the first column of the table to select the correct nozzle. If the fryer includes any dripboard areas, use both the maximum frypot dimensions in the first column of the table, and the maximum overall dimensions in the second column of the table to select the correct nozzle. None of the maximum dimensions in either column may be exceeded. 3. If either the maximum frypot or the overall sizes are exceed- ed, an additional nozzle(s) will be required. Refer to the mul- tiple nozzle requirements. Example: A fryer with a dripboard. The inside of the frypot without the dripboard measures 18 in. in depth x 18 in. in length (46 cm x 46 cm) and the inside of the overall area including the dripboard measures 18 in. in depth x 24 in. in length (46 cm x 61 cm). From the Table "Maximum Cooking Area Dimension - Single Nozzle Fryer Protection," either the 3N or the 290 nozzle should be select- ed to protect the fryer, depending on the maximum nozzle height above the fryer and the positioning requirements allowed. Refer to appropriate Figures. TOP OF FRYER /\ SECTION IV - SYSTEM DESIGN UL EX3470 ULC EX3470 Page 4-9 4-1-06 REV. 8 Fryer - Single Nozzle Protection (Continued) Maximum Area Dimensions - Single Nozzle Fryer Protection (Continued) Max. Size Max. Size Overall Type of Nozzle Height Frypot Only With Dripboard Nozzle Above Top of Fryer 19.5 in. xlgin. 19.5 in. x25 3/8 in. 290 l3 in. tol6in. (50 cm x 48 cm) (50 cm x 65 cm) (33 to 41 cm) 19.5 in. x 19 in. 19.5 in. x 25 3/8 in. 3N See Figure (50 cm x 48 cm) (50 cm x 65 cm) 18 18 in.x 18 in. 18 in. x27 3/4 in. 3N 25 in. to 35 in. (46 cm x 46 cm) (46 cm x 70.5 cm) (64 cm to 89 cm) Nozzle Location See Figure 17 See Figure 18 See Figure 19 FRYER WITHOUT DRIPBOARD FRYER WITH DRIPBOARD 280 NOZZLE TIP POSITIONED OVER THE MIDPOINT OF THE HAZARD AREA ± 3 IN. RIGHT-TO-LEFT 0008 (7.6 cm) FROM THE MIDPOINT ALONG THE LONGEST SIDE OF THE HAZARD AND ;t 1 000010IN. (2.5 Cm) FROM THE MIDPOINT ALONG THE SHORTEST SIDE OF THE HAZARD AND CENTERLINE AIMED AT THE MIDPOINT OF THE COOKING AREA. FRYER WITHOUT DRIPBOARD FRYER WITH DRIPBOARD FIGURE 17 NOTE: 3N NOZZLE TIP MUST BE LOCATED WITHIN THE PERIMETER OF THE SURFACE 002286 AREA WITHIN THE FRONT HALF OF THE FRY POT AND AIMED AT THE CENTER. FIGURE 19 34 IN. (86 cm) MAXIMUM DIAGONAL DISTANCE BETWEEN NOZZLE AND CENTER OF HAZARD AREA 21 in. ) MINIMUM I I I I— VERTICAL NOZZLE HEIGHT Pi FRYER WITHOUT DRIPBOARD FRYER WITH DRIPBOARD 3N NOZZLE TIP POSITIONED ANYWHERE ALONG OR WITHIN PERIMETER OF COOKING SURFACE AND AIMED TO THE CENTER OF THE COOKING AREA. FIGURE 18 002287 SECTION IV - SYSTEM DESIGN UL EX3470 ULC EX3470 Page 4-17 7-1-09 REV. 6 Range Protection (With or Without Back Shelf/Obstruction P. When this type of hazard is equipped with a back shelf or other similarly sized obstruction located above the range top, two pro- tection options are available: One requires a 1 F nozzle, Part No. 419333, and the other option requires a 260 nozzle, Part No. 419341. Range Protection 1F(1-Flow) Nozzle (With or Without Back Shelf/Obstruction) Single and multiple burner ranges can be protected using a 1 nozzle, Part No. 419333. The nozzle tip is stamped with 1 F indi- cating that it is a one-flow nozzle and must be counted as one flow number. When using the 1 F nozzle for range protection with or without back shelf or other similarly sized obstruction, the maximum length of the burner grates being protected must not exceed 28 in. (71 cm) and the maximum area of the burner grates must not exceed 336 in.2 (2168 cm2). See Figure 37 for nozzle location details. IF NOZZLE SHELF OR OTHER SIMILARLY SIZED OBSTRUCTION CAN OVERHANG BURNER(S) BY A MAXIMUM OF 11 IN. (28 Cm) T20. AIM m) (102-122cm)MUM 40-48 IN. POINT 14 IN. 12 IN. 14 IN. MAXIMUM MAXIMUM FRONT TO REA (30.5 cm) MAXIMUM CENTERLINE IF NOZZLE LOCATED OVER FRONT EDGE OF BURNER GRATE AND ORIENTED SO NOZZLE TIP FLATS ARE PARALLEL WITH BURNER GRATE FRONT TO REAR CENTERLINE AND SHALL BE AIMED AT THE CENTER OF THE COOKING SURFACE. FIGURE 37 000238 Range Protection 260 (2-Flow) Nozzle (With or Without Back Shelf/Obstruction) Single and multiple burner ranges can be protected using a 260 nozzle, Part No. 419341. The nozzle tip is stamped with 260 indi- cating that it is a two-flow nozzle and must be counted as two flow numbers. When using the 260 nozzle for range protection with or without back shelf or other similarly sized obstruction, the maximum length of burner grates being protected must not exceed 32 in. (81 cm) and the maximum area of the burner grates must not exceed 384 in.2 (2477 cm2). Nozzle must be located on the front edge of the burner grates and aimed at a point 10 in. (25 cm) from the back edge of the burner grates. Nozzle must be mounted 30 to 40 in. (76 to 102 cm) above the hazard surface. See Figure 38. 260 NOZZLE SHELF OR OTHER SIMILARLY SIZED OBSTRUCTION CAN OVERHANG BURNER(S) BY A MAXIMUM OF 11 IN. (28 cm) I 30-40 IN. (76-102cm) 10 IN. (25 cm) FROM BACK OF BURNER GRATES FIGURE 38 18 IN. (45.7 cm) MINIMUM I NOZZLE LOCATION t I I 0-2 IN. (0-5cm) I INSIDE PERIMETER 40 IN. .- OF COOKING SURFACE (102 Cm) MAXIMUM HEIGHT I OF1N NOZZLE TIP / I 35 IN. (89 cm) I MINIMUM I 1 HEIGHT I I (F.lI4 f uI ••• NOZZLETIP EDGE OF - COOKING SURFACE COOKING AREA 1 IN. (2 Cm) MAXIMUM CENTER OF GRIDDLE SURFACE OR A MAXIMUM DIMENSION OF 20.6 IN. (52 Cm) FROM NOZZLE CENTERLINE TO FURTHEST CORNER OF GRIDDLE SECTION IV - SYSTEM DESIGN UL EX3470 ULC EX3470 Page 4-18 REV. 7 7-1-09 Griddle Protection iN (1-Flow) Nozzle - High Proximity Griddle Protection 290 (2-Flow) Nozzle - High Proximity Application Application The R-1 02 system uses four different nozzles for the protection of Option 1 - Nozzle Center Located griddles. One of the applications requires a 1-flow nozzle and 30 in. to 50 in. (76 cm to 127 cm) above the cooking surface. three of the applications require a 2-flow nozzle. High Proximity Application: 35 in. to 40 in. (89 to 102 cm) above the cooking surface. This high proximity application uses the 1 nozzle, Part No. 419335. The nozzle tip is stamped with 1 N indicating this is a one-flow noz- zle and must be counted as one flow number. One 1 nozzle will protect a maximum cooking area of 1080 in.2 (6968 cm2) with the maximum longest side of 36 in. (91 cm). When using this nozzle for griddle protection, the nozzle must be positioned along the cooking surface perimeter to a maximum of 2 in. (5 cm) inside the perimeter, and aimed to the midpoint of the cooking surface. See Figure 39 and 40. NOTICE When using this type of griddle protection, only 5 flow numbers are allowed on a 1.5 gal (5.7 L) system and only 11 flow numbers are allowed on a 3 gal (11.4 L) system. r -f MIDPOINT; - COOKING SURFACE h J IN NOZZLE LOCATED ALONG COOKING SURFACE EDGE ANY SIDE OF GRIDDLE SURFACE WITHIN 0-2 IN. (0-5 cm) OF COOKING SURFACE EDGE. NOZZLE MUST BE AIMED AT MIDPOINT OF COOKING SURFACE. FIGURE 39 OD0241 This high proximity application uses the 290 nozzle, Part No. 419342. The nozzle tip is stamped with 290 indicating this is a 2-flow noz- zle and must be counted as two flow numbers. One 290 nozzle will protect a maximum cooking area of 720 in.2 (4645 cm2) with a maximum dimension of 30 in. (76 cm). When using this nozzle for high proximity applications, the nozzle must be positioned within 1 in. (2.5 cm) of the center of the cook- ing surface and pointed vertically down. See Figure 41 and 42. CENTER LINE OF GRIDDLE SURFACE t 1 IN. (2 cm) IN ANY DIRECTION Ti I I I I 501N. I (127 Cm) MAXIMUM I HEIGHT I 0F290 T NOZZLE TIP 30 IN. I (76 cm) MINIMUM HEIGHT OF 290 NOZZLE TIP FIGURE 41 44 COOKING AREA NOZZLE [ 1 IN. (2 cm) LOCATION I -.-i i..- MAXIMUM FIGURE 42 773 FIGURE 40 000243 SECTION IV - SYSTEM DESIGN UL EX3470 ULC EX3470 Page 4-24 REV. 7 7-1-09 Upright Broiler Protection The R-102 system uses two 1/2N Nozzles (Part No. 419334) for all upright broiler protection. The nozzle tip is stamped 1/2N, indicat- ing that this is a half-flow nozzle. A pair of these nozzles will equal one flow number. Two 1/2N nozzles will protect a maximum hazard area (internal broiler chamber) of 30 in. x 32.5 in. (76 cm x 82.5 cm). These noz- zles must always be used in pairs on an upright broiler. One noz- zle must be positioned above the grate and pointed at the back opposite corner of the broiler chamber. The second nozzle must be pointed down into the center of the drip pan through the open slot. See Figure 58. UPRIGHT BROILER BROILER CHAMBER Gas-Radiant/Electric Char-Broiler Protection The R-1 02 system uses the 1 N nozzle, (Part No. 419335) for gas- radiant/electric char-broiler protection. The nozzle tip on the 1 N nozzle is Stamped with a 1 N, indicating that this is a one-flow nozzle and must be counted as one flow number. One IN nozzle will protect a hazard with a maximum length of 36 in. (91 cm) and a total cooking area which does not exceed b. 864 in.2 (5574 cm2). The nozzle tip must be located 15 to 40 in. (38 to 102 cm) above the hazard surface. When using this nozzle for gas-radiant/electric char-broiler protection, the nozzle must be positioned anywhere along or within the perimeter of the maximum cooking area and shall be aimed at the center of the cooking surface. See Figure 59. FRONT VIEW SIDE VIEW 40 IN. (102 cm) I / MAXIMUM 15 N.138Cm \ I MINIMUM 000252 FIGURE 58 000257 FIGURE 59 SECTION IV - SYSTEM DESIGN UL EX3470 ULC EX3470 Page 4-28 REV.6 7-1-09 Nozzle Application Chart The following chart has been developed to assist in calculating the quantity and type of nozzle required to protect each duct, plenum, or appliance. NOTICE This chart is for general reference only. See complete details for each type of hazard. Minimum Maximum Hazard Nozzle Hazard Dimensions Quantity Duct or Transition Length - Unlimited 1 (Single Nozzle) Perimeter —50 in. (127 cm) Diameter - 16 in. (40.6 cm) Duct or Transition Length - Unlimited 1 (Single Nozzle) Perimeter - 100 in. (254 cm) Diameter - 31 7/8 in. (81 cm) Duct or Transition Length - Unlimited 2 (Dual Nozzle) Perimeter - 150 in. (381 cm) Diameter - 48 in. (122 cm) Electrostatic Precipitator Individual Cell 1 (At Base of Duct) Plenum Length - 10 ft (3.1 m) 1 (Horizontal Protection) Plenum Length - 6 ft (1.8 m) 1 (Horizontal Protection) Width - 4 ft (1.2 m) 1 Plenum Length —4 ft (1.2 m) 1 (Vertical Protection) Width - 4 ft (1.2 m) Fryer (Split or Maximum Size Non-Split Vat) (without drip board) 14 in. (36 cm) x 15 in. (38 cm) 1 Low Proximity Fryer (Split or Maximum Size Non-Split Vat) (without drip board) 14 1/2 in. (37 cm) x l4 in. (36cm) 1 Medium Proximity Fryer (Split or Maximum Size Non-Split Vat)* (without drip board) 15 in. (38 cm) x 14 in. (36 cm) High Proximity 1 Medium Proximity 1 Fryer (Non-Split Vat Only) Maximum Size (without drip board) 19 1/2 in. (49.5 cm) x 19 in. (48.2 cm) High Proximity 1 Low Proximity 1 Maximum Size (without drip board) 18 in. (45.7 cm) x 18 in. (45.7 cm) High Proximity 1 *For multiple nozzle protection of single fryers, see detailed information on Pages 4.10 and 4-11. Nozzle Tip Nozzle Nozzle Stamping - Heights Part No. Flow No.- - 430912 1W - 419337 2W - 419337 2W - 419334 1/2N - 419335 1 - 430192 1W - 419336 1W - 419336 1W 13—l6in. 419342 290 (33-41 cm) 16-27in. 419342 290 (41 - 69 cm) 27 —47 in. 419339 230 20-27 in. 419340 245 21-34in. 419338 3N 13—l6in. 419342 290 25 —35 in. 419338 3N (64-89 cm) SECTION IV - SYSTEM DESIGN UL EX3470 ULC EX3470 Page 4-29 7-1-09 REV. 6 Nozzle Application Chart (Continued) Minimum Nozzle Tip Maximum Hazard Nozzle Nozzle Nozzle Stamping - Hazard Dimensions Quantity Heights Part No. Flow No. Fryer (Non-Split Maximum Size Vat Only)* (with drip board) 21 in. (53 cm) x 14 in. (36 cm) (Fry Pot must not exceed 15 in. x 14 in. (38 cm x 36 cm)) High Proximity 1 27 - 47 in. 419339 230 Medium Proximity 1 20 - 27 in. 419340 245 Maximum Size (with drip board) 25 3/8 in. (64.4 cm) x 19 1/2 in. (49.5 cm) (Fry pot side must not exceed 19 1/2 in. (49.5 cm) x 19 in. (48.2 cm) High Proximity 1 21 —34 in. 419338 3N Low Proximity 1 13-16 in. 419342 290 Maximum Size (with drip board) 18 in. (45.7 cm) x 27 3/4 in. (70.5 cm) High Proximity 1 25 —35 in. 419338 3N (64-89 cm) Fryer (Split or Maximum Size Non-Split Vat) (with drip board) 14 in. (36 cm) x 21 in. (53cm) 1 13—l6in. 419342 290 Low Proximity (33 —41 cm) Fryer (Split or Maximum Size Non-Split Vat) (with drip board) 14 1/2 in. (37 cm) x 26 1/2 in. (67 cm) 1 16 —27 in. 419342 290 Medium Proximity (41 - 69 cm) m. Range Longest Side (High Proximity) 1 30 —40 in. 419335 1 N 32 in. (81 cm) (76 - 102 cm) Area - 384 sq. in. (2477 sq cm) Longest Side (Low Proximity) 1 15 - 20 in. 419335 1 N 24 in. (61 cm) (38-51 cm) Area - 432 in.2 (2787 cm2) Longest Side 40 —48 in. 419333 1 F 28 in. (71 cm) (102-122 cm) Area - 336 sq in. (With Backshelf) (2168 sq cm) Longest Side (High Proximity) 1 40 —50 in. 419340 245 28 in. (71 cm) (102-127 cm) Area - 672 sq in. (4335 sq cm) Longest Side (Medium Proximity) 1 30-40 in. 419341 260 32 in. (81 cm) (76— 102 cm) Area - 768 sq in. (4955 sq cm) D.* For multiple nozzle protection of single fryers, see detailed information on Pages 4-10 and 4-11. SECTION IV - SYSTEM DESIGN UL EX3470 ULC EX3470 Page 4-30 REV.4 7-1-09 Nozzle Application Chart (Continued) Minimum Nozzle Tip Maximum Hazard Nozzle Nozzle Nozzle Stamping - Hazard Dimensions Quantity Heights Part No. Flow No. Range (Continued) Longest Side (Low Proximity) 2 15 - 20 in. 419342 290 36 in. (91 cm) (38 —51 cm) Area —1008 sq in. (6503 sq cm) Griddle Longest Side (High Proximity) 1 30 - 50 in. 419341 260 48 in. (122cm) (76-127cm) Area - 1440 sq in. (perimeter (9290 sq cm) located) Longest Side (High Proximity) 1 30 —50 in. 419342 290 30 in. (76 cm) (76 - 127 cm) Area - 720 sq in. (center located) (4645 sq cm) Longest Side (High Proximity) 1 35 - 40 in. 419335/435672 iN/i NSS 36 in. (91 cm) (89 - 102 cm) Area - 1080 sq in. (perimeter located) (6968 sq cm) Longest Side 1 20-30 in. 419342 290 (Medium Proximity) (51 - 76 cm) 48 in. (122 cm) (perimeter Area - 1440 sq in. located) (9290 sq cm) Longest Side (Low Proximity) 1 15-20 in. 4193336 1W 26 in. (66 cm) (38-51 cm) Area - 533 in.2 (center located) (3439 cm2) Longest Side (Low Proximity) 1 10-20 in. 419337 2W 36 in. (91 cm) (25-51 cm) Area - 1080 in.2 (perimeter located) (6968 cm2) Longest Side (Low Proximity) 1 10-20 in. 419343 2120 48 in. (122 cm) (25-51 cm) Area - 1440 sq in. (perimeter (9290 sq cm) located) Chain Broiler* Longest Side - 34 in. (86 cm) 2 10 —26 in. 419336/432527 1W/1 WSS (Overhead Protection) Area - 1088 sq in. (25 - 66 cm) (7019 sq cm) Chain Broiler Length —43 in. (109 cm) 2 1 - 3 in. 419335/435672 iN/i NSS (Horizontal Protection) Width - 31 in. (79 cm) (3 - 8 cm) Gas-Radiant Char-Broiler Longest Side —36 in. (91 cm) 1 15 —40 in. 419335/435672 iN/i NSS Area - 864 sq in. (38 - 102 cm) (5574 sq cm) Electric Char-Broiler Longest Side —34 in. (86 cm) 1 20 - 50 in. 419335/435672 iN/i NSS Area —680 sq in. (51 - 127 cm) (4388 sq cm) Lava-Rock Broiler Longest Side —24 in. (61 cm) 1 18-35 in. 419335/435672 1 N/i NSS Area —3125qin. (46-89cm) (2013 sq cm) Natural Charcoal Broiler Longest Side - 24 in. (61 cm) 1 18 - 40 in. 419335/435672 1 N/i NSS Area —288 sq in. (46— 102 cm) (1858 sq cm) SECTION IV - SYSTEM DESIGN UL EX3470 ULC EX3470 Page 4-31 7-1-09 REV. 7 Nozzle Application Chart (Continued) Minimum Nozzle Tip Maximum Hazard Nozzle Nozzle Nozzle Stamping - Hazard Dimensions Quantity Heights Part No. Flow No. Lava-Rock or Natural Longest Side —30 in. (76 cm) 1 14-40 in. 419338 3N Charcoal Char-Broiler Area - 720 sq in. (36 - 102 cm) (4645 sq cm) Wood Fueled Char-Broiler Longest Side - 30 in. (76 cm) 1 14 - 40 in. 419338 3N Area —720 sq in. (36— 102 cm) (4645 sq cm) Upright Broiler Length —32.5 in. (82.5 cm) 2 - 419334 1/2N Width —30 in. (76 cm) Salamander Length —29 in. (74 cm) 1 - 419335 1 N Broiler Width - 16 in. (41 cm) Length-31 in. (79 cm) 1 - 419333 1 Width - 15 in. (38 cm) Length —31 in. (79 cm) 1 - 419335 1 N Width —15 in. (38 cm) Wok 14 in. —30 in. (36-76 cm) 1 35 —45 in. 419341 260 Diameter (89 - 114 cm) 3.75 —8.0 in. (9.5 —20 cm) Deep 11 in. —24 in. (28 —61 cm) 30 —40 in. 419335/435672 1 N/l NSS Diameter (76 - 102 cm) 3.0-6.0 in. (8 - 15.2 cm) Deep Minimum chain broiler exhaust opening - 12 in. x 12 in. (31 cm 31 cm) and not less than 60% of internal broiler size. SECTION IV - SYSTEM DESIGN UL EX3470 ULC EX3470 Page 4-47 7-1-09 REV. 5 TANK AND CARTRIDGE REQUIREMENTS Once the hazard analysis is completed and the total nozzle flow numbers are established, the quantity and size of agent tanks and cartridges needed to supply the nozzles with the proper volumes of agent at the proper flow rates can be determined. For cartridges used in the regulated release mechanism, flow capacities, tank quantities and sizes, and regulated release cartridge options are given in the table below. Total Quantity and Flow Size of Numbers* Tank(s) 1 - 5 (1) 1.5 Gallon 6-11 (1) 3.0 Gallon 11-16 (1) 1.5 Gallon 3.0 Gallon 16 -22 3.0 Gallon 1116-22 (2)3.0Gallon (Manifold) e-22 -33 3.0 Gallon When one or more regulated actuators are used, the following tank and cartridge combinations apply for each regulated actuator: Regulated Actuator Regulated Actuator Tank(s) Cartridge (1) 1.5 Gallon LT-20-R or 101-10 (1) 3.0 Gallon LT-30-R or 101-20 (1) 1.5 Gallon and LT-A-101-30 or 101-30** or 3.0 Gallon double tank 3.0 Gallon LT-A-101-30 or 101 30** or double tank P. (2) 3.0 Gallon (Manifold) LT-A-101-30 or Double e. (3) 3.0 Gallon LT-A-101-30 or Double For exceptions to maximum flow numbers, see Distribution Piping Requirements for 1.5 gallon and 3.0 gallon systems in this Section. The 101 -30 cartridge can not be used when (2) two 3.0 gallon tanks are manifolded together. For higher total flow numbers (23 to 110), multiple cartridges and regulated actuators are required as shown in the System Selection Guide in Section IX - Appendix. ACTUATION AND EXPELLANT GAS LINE REQUIREMENTS This section contains the guidelines for installing the actuation and expellant gas lines between the regulated release mechanism reg- ulator, each regulated actuator regulator, and each agent tank. These limitations should be considered when selecting the com- ponent mounting locations. The actuation gas line is the length of pipe and/or hose that is run from either the AUTOMAN Regulated Release Assembly or the Remote Release Assembly that directs high pressure from the cartridge in the release to actuate one or more additional Regulated Actuator Assemblies. The actuation gas line can consist of 1/4 in. Schedule 40 black iron, chrome-plated, stainless steel, or galvanized steel pipe and fittings, and/or factory supplied stainless steel braided actuation hose. The expellant gas line is the length of pipe that is run from the regulator in either the AUTOMAN Regulated Release Assembly or a Regulated Actuator Assembly that directs regulated pressure to the agent storage tanks to pressurize the tank and discharge the agent. The expellant gas line shall consist of 1/4 in. Schedule 40 black iron, chrome-plated, stainless steel, or galvanized steel pipe and fittings. Actuation Gas Line —6 to 8* Tanks Maximum * 8 Tank maximum reflects the utilization of 3 tank regulated actuators. Use only 1/4 in. Schedule 40 black iron, hot-dipped galva- nized, chrome-plated, or stainless steel pipe and fittings. The actuation gas line piping is installed from the regulated release mechanism to each regulated actuator connected within the system. The total length of the actuation gas line from the regulated release assembly to the regulated actuator assembly(ies) must not exceed 20 ft (6 m) when using an LT-20-R, an LT-30-R nitrogen cartridge, or a 101-10 or a 101-20 carbon dioxide cartridge. See Figure 100. Regulated Release Cartridge Options Nitrogen Carbon Dioxide LT-20-R 101-10 LT-30-R 101-20 Double 101-30 Double 10130** Double - Double - REGULATED ACTUATOR ASSEMBLY EXPELLANT GAS LINES NOT INCLUDED IN ACTUATION GAS LINE LENGTH TOTALS REGULATED ACTUATOR ASSEMBLY. ACTUATION GAS LINE WITH AN LT-20-R, LT-30-R, 101-10 OR 101-20 CARTRIDGE MAXIMUM LENGTH OF 20 FT. (6 m), MAXIMUM NO. OF FITTINGS 9 v- REGULATED ACTUATOR ANSUL AUTOMAN REGULATED RELEASE ASSEMBLY FIGURE 100 000775 2 FLOW APPLIANCE NOZZLE 2W NOZZLES 1 'ZLE ZZLE SECTION IV - SYSTEM DESIGN UL EX3470 ULC EX3470 Page 4-54 REV. 5 7-1-09 DISTRIBUTION PIPING REQUIREMENTS (Continued) Distribution Piping Requirements - 6.0 Gallon Manifolded System As an option to piping two (2) 3.0 gallon tanks separately, two (2) 3.0 gallon tanks can be manifolded together to share a common agent distribution line. Only (2) 3.0 gallon tanks connected to the same regulator can be manifolded. The following requirements must be met when manifolding: All piping must be 3/8 in. Schedule 40. See Figure 115 for tank connections. The length of supply line piping between the start of the first branch line and the start of the last branch line must not exceed 24 ft (7.3 m). See Figure 94. When the supply line is split, the combined total of both legs of the supply line (from the start of the first branch line to the start of the last branch line) must not exceed 24 ft (7.3 m). The combined length of all branch lines must not exceed 36 ft (10.9 m). See Figure 114. A maximum of 22 flow numbers are allowed. The requirements of the following table must not be exceeded. LENGTH OF PIPING MUST NOT EXCEED 24 FT. (7.3 m) FROM START OF FIRST BRANCH LINE TO START OF LAST BRANCH LINE START OF LAST BRANCH LINE - (BRANCH LINES IN BOLD) COMBINED LENGTH MUST NOT EXCEED 36 FT (10.9 m) Duct Plenum Appliance Requirements Supply Line Branch Line Branch Line Branch Line Pipe Size 3/8 in. 3/8 in. 3/8 in. 3/8 in. Maximum Length 32 ft 8 ft 4 ft 12 ft (9.7 m) (2.4 m) (1.2 m) (3.7 m) Maximum Rise 6 ft 4 ft 2 ft 2 ft (1.8 m) (1.2 m) (0.6 m) (0.6 m) Maximum 90° 8 4 4 6 Elbows Maximum Tees 2 2 2 4 Maximum Flow 22 4 2 4 Numbers FIGURE 114 000267 SECTION IV - SYSTEM DESIGN UL EX3470 ULC EX3470 Page 4-55 7-1-09 REV. 4 DISTRIBUTION PIPING REQUIREMENTS (Continued) Distribution Piping Requirements - 6.0 Gallon Manifolded System (Continued) m. Distribution Piping Requirements —With Independent Pipe Runs This configuration consists of two 3 gallon tanks. Both tanks are Independent pipe runs can also be used with the regulated connected to a common manifold tee and are pressurized from a release assembly and the tank/enclosure assembly or tank mount- single double tank (Part No. 73022) nitrogen cartridge in the regu- ing brackets. See Figure 116. When manifolding is not used, each lated release assembly. See Figure 115. Note: A tank mounting of the two (2) 3 gallon tanks utilize the piping limitations of a single bracket can be utilized instead of the tank/enclosure assembly. tank system. See Figure 117. 3/8 IN. SUPPLY SUPPLY / BRANCH 3/8 IN. 3/8 IN SEE GROMMET GROMMET PACKAGE USE HOSE/ NOTE - HOSE/ NO NE BURST DISC (PART NO. .- 3/8 IN BRANCH PACKAGE (PART NO. 418511) I r ASSEMBLY—SEENOTENO.4 418511) J —REMOVE / BURST DISC - NOTENO.3 Ti SEE ______ 3.0 3.0 If 3.0 GALLON 3.0 GALLON GALLON II GALLON TANK TANK TANK TANK DOUBLETANK OR 1.5 GALLON OR 1.5 GALLON - DOUBLE TANK NITROGEN TANK TANK NITROGEN CARTRIDGE OR CARTRIDGE OR (LT-A-101-30 101-30 CO2 -. ., CARTRIDGE— ____ CARTRIDGE 30 GALLON REGULATED RELEASE 008'27 REGULATED . REGULATED RELEASE ASSEMBLY OR (LT-A-101-30 CARTRIDGE- ASSEMBLY OR 3.0 GALLON REGULATED ACTUATOR ONLY) REGULATED ACTUATOR ASSEMBLY REGULATED ACTUATOR ASSEMBLY TANK/ENCLOSURE ACTUATOR ONLY) ASSEMBLY TANK/ENCLOSURE ASSEMBLY NOTE 1: THE PIPE CONNECTION FROM TANK CENTER TO TANK CENTER CANNOT EXCEED 8-1/2 IN. (21.5 cm). ALSO. OEM RELEASE/BRACKET ASSEMBLY CAN BE UTILIZED WHEN MANIFOLDING 3.0 GALLON TANK. NOTE 2: ONLY 3 GALLON TANKS CAN BE MANIFOLDED. NOTE 3: THE BURST DISC THAT IS PART OF THE TANK ADAPTOR/BURST DISC ASSEMBLY MUST BE REMOVED AND MODIFIED. SEPARATE THE ALUMINUM DISC MATERIAL FROM THE PLASTIC GASKET. DISCARD THE ALUMINUM DISC MATERIAL AND REINSTALL THE PLASTIC GASKET BACK INTO THE TANK ADAPTOR/BURST DISC ASSEMBLY. NOTE 4: THE IN-LINE BURST DISC ASSEMBLY, PART NO. 416790, IS TO BE MOUNTED AS CLOSE TO THE TANK OUTLET AS POSSIBLE. AFTER SYSTEM DISCHARGE, THE ASSEMBLY MUST BE DISASSEMBLED AND A NEW BURST DISC INSTALLED. FIGURE 115 FIGURE 116 OD0786 Note: If an expellant gas hose is to be used for a second tank in an adjacent tank enclosure or tank bracket assembly, the second tank will need to be installed on the left. side of the ANSUL AUTOMAN Regulated Release, with the outlets a maximum of 8 1/2 in. (21.6 cm) from center to Center, similar to the manifolded system in Figure 115. Otherwise, the second tank will require 1/4 in. NPT pipe instead of expellant gas hose.