HomeMy WebLinkAboutCT 97-13; CARLSBAD OAKS NORTH PHASE 1; FINAL REPORT OF TESTING AND OBSERVATION SERVICES DURING SITE GRADING; 2006-08-30RECORD cöi77
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FINAL RPO6F-TESINGJ
AND OBSERVATION SERVICES
DURING SITE GRADING
CARLSBAD OAKS NORTH
BUISNESS PARK - PHASE 1
LdTSI tHfiOUGH
CARLSBAD CALIFORNIA:
RECEIVED
MAR 24 2016
CITY OF CARLSBAD
PLANNING DIVISION
PREPARED FOR•
TECHBILT CONSTRUCTION COMPANY
SAN DIEGO, CALIFORNIA
AUGUST 30, 2006
PROJECT NO. 06442-32-04A
GEOCON
INCORPORATED
GEOTECHNICAL CONSULTANTS OWN
0
Project No. 06442-32-04A
August 30, 2006
Techbilt Construction Company
3575 Kenyon Street :
San Diego, Clifomia 92110
Attention: Mr. Raul Güzman S
:
Subject: CARLSBAD OAKS NORTH BUSINESS PARK— PHASE 1
LOTS 1 THROUGH 9
CARLSBAD, CALIFORNIA
FINAL REPORT OF TESTING AND OBSERVATION
SERVICES DURING SITE GRADING
Gentlemen:
In accordance with your request and our Proposal No. LG-05260 revison dated August 1, 2005, we
have provided testing and observation services during grading for Phase 1 of Carlsbad Oaks North
Business Park, Lots 1 through 9. The site is located to the west of the intersection of Melrose Drive
and Faraday Avenue. The scope of our services included the following:
Observing the grading operation including the placement of compacted fill, the removal
and/or processing of loose topsoil, alluvial deposits, landslide debris and undocumented fill
placed by others; and the undercutting of formational material exposed at or near street
subgrade to facilitate utility excavations. In addition, we observed the placement of several
subdrain systems to verify proper installation.
Performing in-place density and moisture content tests in fill placed and compacted on the
pads/lots and associated streets.
Performing laboratory tests to aid in evaluating the compaction, shear strength, and
expansion characteristics of the soil matetial used as fill. Iii addition, the water-soluble sulfate
content of randomly selected samples from finish grade was tested.
Preparing an As-Graded Geologic Map.
Preparing this final report of grading.
6960 Flanders Drive • San Diego, California 92121-2974 0 Telephone (858) 5584900 N Fax (858) 5584159
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The puiose of this report is to document that the grading of the subject business park has been
performed in substantial conformance with the recommendations' bf''the piojectgeoteclnic.al report
and subsequent consultations and that the All materials have been properly compacted At the time of
this report, the grading for LOts 1, 2, and 6 was incOiiir lete and an addendum report will be provided
for these lots after completion: In addition, the deIisit tests for prtions of Lots 13 and 14 (Phase 2)
that were part of the overall mass grading plan for Phase 1 have also beenincludedherein. .
Grading operations fo Phase 1 were performed concurrently with those for El Fuerte Street and
1:? Avenue Geotechnical information relating to the grading of these roads is presented in the
following reporis: ... . . . .. . .. . . . .. .. . . •.
Final Report of Testingand Observation Services During Roadway ( iading, Carlsbad Oaks
North Business Parh, Faraday Avenue Extension - Sta ionl0+00 through 80+80, Carlsb74
California, prepared by Geocon Incorporated, dated July 27, 2006 (Project Nos. 06442-32-
05A and 06442-32-06A).
. Final Report of Testing and Observation Services During Site Grading, Carlsbad Oaks North
Business Park; El Fuerte Street Extension - Station10+00 through 38+00, Carlsbad,
California, prepared by Geocon Incorporated, dated July 13, 2006 (Project No. 06442-32-
08A).
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An update geotechnical report presenting fine grading recommendations and geotechnical design
criteria for the proposed ultimate development should be prepared by Geocon Incorporated Once final
plans have been prepared for the individual building pads.
GENERAL.
The grading contractor for the project was Pinnick Incorporated of El Cajon, California. The project
grading plans were prepared by O'Day Consultants, the project civil engineer, and are entitled
Grading and Erosion Control Plans for: Carlsbad Oaks North, Phase 1, C. T. 97-13, City of Carlsbad
approval dated October26, 2004 (Drawing No. 415-9A). Recommendations for grading were
provided in our report entitled Update Geotechnical Investigation, Carlsbad Oaks North, Business
Park and Faraday Avenue Offsite, Carlsbad, California, dated October 21, 2004 (Project No. 06442-
32-03). Staking and collection of the field survey information was performed by O'Day Consultants.
The exhibit used as a base map to present the as-graded geologic information and hi-place density test
locations (Figures 1 through 4) is a copy of a compilation of digital information provided by O'Day
Consultants. The map depicts the ultimate grading configuration with respect to lot lines, slope areas,
lot numbers, and finish pad elevations. In addition, the existing ground topography prior to grading is
shown. The base-of-fill elevations are also presented. This information was collected by surveyors
from O'Day Consultants during remedial grading operations. Theas-graded geologic contacts were
Project No. 06442-32-04A -2- . August30, 2006
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I derived from intermittent field survey shots and estimates made by our field representatives based on
survey and/or grade-checkers' stakes. In this regard, the contacts should be considered approximate.
References to elevations and locatiOns herein are based on as-graded survey information (remedial
gradin exhibits) provided by' O'Day Consultants --or gra4e.checkers' stakes in the field..Geocon
Incorporated does not provide surveying services and, therefore, has no. opinion regarding the
accuracy of the as-graded elevations or surface geometry with respect to the approved grading plans
or proper surface drainage
GRADING
Grading began with iemoving and xpórtiiig brush and vegetation frOththe areas to be graded
Topsoil, alluvium, landslide debris, and undocumented fill deposits were then removed to expose
formational material. Within areas to receive fill, the exposed soil was then scarified, moisture
conditioned and compacted. Fill materials from on-site excavations were then placed and compacted
in layers until the design elevations were attained. The areas where hard rock or dense formational
material was exposed at, or near street subgrade were undercut approximately 7 feet to facilitate the
excavations for underground utilities. The undercut criteria where formational materials exposed near
finish grade of the building pads was determined on a case-by-case basis by the owner, depending
upon the apparent rippability of the materials exposed. Future excavations in areas where undercuts'
were not performed may encounter difficult digging and require breaking and/or localized blasting.
Also, oversize material may be generated by the excavations and require :special handling. Refer to
the "As-Graded" Geologic Map (Figures 1. through 4) for the approximate delineation of formational
areas.
Fill Materials and Placement Procedures
The on-site fill materials generally consisted of silty to clayey sands and sandy clays with mixtures of
gravel and boulders generated from the various formational units exposed on site. In general, the
upper 10 feet of building pads and roadways were limited to oversize material less than 12 inches in
maximum dimension and 6 inches in the upper 3 feet. Rock material greater than 12 inches was
placed deeper than 10 feet below proposed finish grade and at least 3 feet below the deepest utility.
Fill materials classified as "soil-rock" miktures were placed in. some portions of the site by spreading
and compacting the materials with a Caterpillar bulldozer in lifts 2 to. 3 feet thick or less. During
placement of each lift, the fill was uniformly wheel-rolled with loaded rock trucks. These materials
were heavily watered during spreading prior to compacting. Soil fills were placed in lifts no thicker
- than would allow for adequate bonding and compaction. The soil was moisture conditioned, as
p necessary, and mixed during placement.
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Project No. 06442-32-04A -3 - August 30, 2006
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Field' In-Place Density and LaboratOry Testing . S
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Durm m g grading, copaction procedures were observed and rn-place density tests wer
.
e performed to
eval'uate the relative compaction of the fill matenal The iii-place density tests were performed in
general conformance with ASTM Test Method D 2922-01 (nuclear) Results of the field density tests
and moisture content tests performed durmg grading are summarized on 'Fable I and the approxii'dmate
locations are presented on the "As-Graded" Geologic Map In'general, the rn-place density test results
indicate that the fill at the loations tested has a relative compaction of
.-it:. at least 90 percent and an
appropnate moisture content.
Laboratory tests were performed on samples of material used for fill to evaluate moisture-density
relationships, optimum moisture content and maximum dry deisity (ASTM D 1557-02), expansion
charactenstics (ASi'M D 4829-03), sulfate potential (CA Test No 417) and shear strength (AS
'D 3080-03):L oratory testing Ior Phise I(Lots I through 9) was perforthèd concüitently with ihe
grading for Faraday Avenue and El Fuerte Street; as such, the sample numbers are not in consecutive
order. The results of the laboratory tests that are applicable to the subject grading are summarized on
Tables II through V.
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Cut and fill slopes were graded at design inclinations of 2 1 (horizontal-.Vertical), or flatter, with
Maxi mum heights of approximately 70 feet Slopes that exposed potentially adverse conditions (e g,
weak silistones and claystones erosive soils, extensive seepage, etc) were ivi6Vided with a stability
fill,The area where a stability fill was constructed is shown on the "As-Graded" Geologic Map
.j.
hi- gènefal, fill slopes were 'either over-filled and cut baók or 'fraëk-walledwith a bülldózer. during
grading. Fill slopes cOmprisèd of clayier soil may be prone to surficial loosening due to** cyclical
wetting and drying and may require increased maintenance. All slopes should be planted, drained,
and maintained, to reduce erosion. Slope irrigation should be kept to a minimum to just support the
vegetative cover Surface drainage should not b6l allowed to flow over the top of the slope
Stabilization Fill Slopes
A drained stabilization fill as constructed behind Lot 2 to reduce the potential of surficial slope
instability due to theprësenáeof wek' cliystoneand si.Itst9nethatetiáls and extensive seepage. In
:".. general, a 1:1 (horizontal:vertiéál)' backcut was iiiitiated beyond the top of slope and was extended
below pad grade A heel dram and panel drain system was installed to collect the seepage
encountered along the temp: backcüt. The excavation was then was backfilled with compacted
granular granular fill material. Figure 5, Geologic Cross Section A-A', shows the approximate limits of the
stability fill.
Project No. 06442-32.04A -4- . August 30, 2006
Subdralns (GeheráI)
P Two types of subdrains were constructed in accordance with our' recommendations The systems
P consisted of i stability fill backdrain and canyon subdrains The subdrain locations were surveyed by
P the project civil engineer and the locations are presented on the "As-Graded" Geologic Map
Additional dicussión regáxding the construction of the drainage* iystems is provided below..
P
The final segment of subdrains consisted of non-perforated drainage pipe provided with a concrete
cut-off wall constructed at the perforated/non-perforated mterface It is recommended that all
subdrain outlets that empty mto open space or brow ditches be provided with a headwall structure to
protect the end of the pipe from damage or burial
Stability Fill Baókdràlns
The stability fill constructed on the north facing slope behind Lot 2 was provided with a drain system
consisting of 4-foot-wide Mirafi drainage panels positioned approximately 20 to 30 feet on center and
vertically oriented against the temporary backcut and connected to a heel drain at the bottom. The
p heel drain consisted of an 8-inch-diameter perforated PVC pipe surrounded by 3%-inch, open-graded
gravel wrapped in filter fabric. The heel drain was- extended to the west and east along the stability
fill backcut and ultimately connected to a storm drain box structure located outside of the toe of slope
- at El FuerteStreet approximate Station 17+75 and into the brow ditch situated on the west side of
Lot 2. In addition, heel drain cleanouts were installed along the stability fill backcut in the event that
future maintenance is necessary. The cleanouts were capped at the finish ground surface and their
locations have been shown on the "As-Graded" Ueologic Map.
-. Canyon Subdralns S
p Typical canyon subdrains consisting of 8-inch'perforated PVC pipe encapsulated in gravel and filter
p fabric were placed at the base of the remedial excavations where a depression occurred in the bedrock
topography. Some of the original subdrain alignments were later diverted due to conflicts with
underground utilities in Faraday Avenue whichwère not known during the initial placement of the
subdrain system.
- Finish Grade Soil Conditions
Observations and laboratory test results indicate that prevailing soils randomly sampled (for Lots 3, 4,
5, 7 and 8) at finish grade have an Expansion Index (El) ranging from 0 t 2 and are classified as
having a "very low" expansion potential (El of 20 or less) as defined by Uniform Building Code
- (UBC) Table 18-I-B. The expansion condition for the lots in an interim condition will be provided
upon completion of grading. Table III presents the results of the expansion classification for the
prevailing soils at finish grade.
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Project No. 06442-32-04A - 5- August 30, 2006
Oversize fragments and roc materials were generated fromexcavations during the ding operation.
To the extent possible, the oversize material was placed within the "hold down" ardds as previously
discussed..The potential for encountering oversize materials (12 inches or greater) should be
considered if deep excavations (10 feet or more are proposed (i e, underground utilities, etc)
Although particular attention was given to restricting the oversize material to the placement zones
described previously, I some randomly occurring fragments larger than 12 inches in nominal diameter
may be present in the upper portions of fill areas The performance of the fill, however, should not be
adversely affected and the grading perfornied is considered to be in substantial conformnce with our
recommendations
Corrosion
'S Laboratâry tests performed áñ' razidom° soil samples to measure the percentage of water-* soluble
sulfate Of the compacted fill at finish grade for Lots 3 through 5, and 7 and 8 indicate that the On-site
materials possess a "hegligible" to "moderate" potential for sulfate exposure to concrete structures, as
defined by UBC Table 19-A-4. Table V presents the results of the water-soluble sulfate for the
various lots sampled (Lots 3, 4, 5, 7, and 8).
I Geocon Incorporated dOes not practice in the field of corrOsion engineering; Therefore, it is
I recommended that further evaluatiàn by a corrosion engineer be performed if improvements are
planned that are susceptible to corrosion.
I SOIL AND GEOLOGIC CONDITIONS
S
In general, the soil and geologic conditions encountered during grading were found to be similar to
those described in the referenced project geotechnical report. The enclosed "As-Graded" Geologic
Map (Figures 1 through 4) depicts the general geologic conditions observed. Information provided by
the project paleontologist was utilized in identifying the geologic units. Figure 5 (Geologic Cross
Section A-A) represents the general geometry of the stability flit. The figures have been annotated to
show a general representation Of the as-graded geologic conditions observed during grading.
Geologic contacts should be considered approximate. No geologic conditions were observed during
grading that would preclude the continued development of the lots.
S •: CONCLUSIONS AND RECOMMENDATIONS
1.0 General
1.1 Based on observations and test results, it is the opinion of Geocon Incorporated that the
grading, which is the subject of this report, :has been performed in substantial conformance
with the recommendations of the referenced prOject. soil reports. Soil and geologic
conditions encountered during grading that differ from those anticipated by the project soil
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Project No. 06442-32-04A -6- August 30,2006
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repórt'are not uncommoii. Where such conditions requiEed a gnificant :. iflcatiôn'to the
recommendations of the project soil report, they have been described herein.
- 1:2 No soil or geologic conditions were observed during grading that would preclude the
continued development of the property as planned Based upon laboratory test results and
field observations, it is our opinion that the fill.soils within the subject lots and associated
streets have generally been compicted to at least 90 percent relative compaction at the
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1 3 Fine grading and construction of utilities/foundations may encounter non-rippable
formational material and/or generate some concretionary fragments and/or rock material 12
niches or greater in situ Deeper excavations within the fill (10 feet or greater) for
itö'vtheÜts' Such ás 1Iiie: loading' docks, etc,' rnaals àunter:t oversize
2 inches or greater): The potential for these condititins should be taken Into
consideration when determining the type of equipment to 'utilize for future excavation
operations. The oversize material may require special handling techniques and exportation.
It is not uncommon for '&oundwater. or. seepage conditions., to. develop where none,,
previously existed, particularly after landscape irrigation is initiated The occurrence of
induced groundwater seepage from landscaping can be greatly reduced by implementing
and monitoring a landscape program that limits Irrigation to that sufficient to support the
vegetative cover without overwatermg Shallow subdrains may be required in the future if
seeps 6ccU'aftCr rainy periods or aftör landScàiinjis installed.:.
ifèrezces to the thickness nd ext nt of rock hold-down areas within roadways or capping
of 'bull ing pads are approximate 'and were based upon the finish grade elevations of the
approved referenced grading plans.
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Drainage
Adequate drainage proviSioñs"are' imperative. Under no circumstances should w'ater be
allowed to pond adjacent to footings The building pads should be properly finish graded
after the buildings and other improvements are in place so thaf draniage water is directed
'away 'from 'fothdátibns pavements ; °coñcièté' slabs, and ilope 'tops to' con&olléddraiñâge
devices. . .
Project No. 06442-32-04A . -7- . . August 30, 2006
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3 1 An update geotechnical report presenting fine-grading recommendations and geotechnical
design criteria should be prepared by Geocon Incorporated once the final development
i. plans have been prepared for the subject lots
LIMITATIONS
The conclusions and recommendations contained herein apply only to our work with respet to
grading and represent cond on June 13, itions at the date of our final observation of grading operations
2006 An' subsequent grading should be done in conjunction with our observation and testing
services
.
As used herein' the ter "observation" inipliesonly thitweobseived the progress of the work with
which we agreed to be involved. Our services did not include the evaluation or identification of the
potential presence of hazardous materials. Our conclusions and opinions as to whether the work
essentially complies with the job specifications are based on our observations, experience and test
results. Due to the inaccuracies inherent in most field and. laboratory soil tests, and the necessary
: assumption that the relatively small soil sample testedis representative of a significantly larger.
volume of soil, future tests of the same soil location or condition should not be expected to duplicate
specific individual* t sults of this rèpri Subüaôe âditions and the acür Of tests used to
. measure suchcóditio an vary greatly at any time. We make no warranty, exptes§ or implied,
except that our services were performed in accordance with engineering principles generally accepted
at this time and location
We. will accept S respOnsibility for any subsequent changes made to the site by othérs,by the
uncontrolled action of water, or by the failure of others to properly repair damages caused by the
uncontrolled action of water. It is the responsibility of Techbilt Construction Company to ensure that
the information and recommendations contained herein are brought to the attention of the architect
and engineer for the project, are Incorporated into the plans, and that the necessary steps are taken to
see: that the. contractor:.': and..s,contactórs carry..ou t. Such recommendations . in thó flld.
Recommendations that pertain to the future maintenance and care for the property should be brought
to the attention of future owhers of the property or portions thereof. The findings and
recommendations of this report may be invalidated wholly or partially by changes outside our
control. Therefore, this répórt is subject to review and should not be relied upon after a p&riod of
three years.
Project No. 06442-32-04A . . -8- . August 30, 2006
Very truly yours,
GEOCON INCORPORATED ¼
RCE 6319
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(10/del) Addressee
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:. August 30,206 . Project No. 06442-32-04A -9- - .