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HomeMy WebLinkAbout2420 CAMINO VIDA ROBLE; ; AS130041; PermitCity of Carlsbad Sprinkler Permit Permit No: AS130041 2420 CAM INO VIDA Job Address: ROBLE Permit Type: SPRINK Parcel No: 2131101600 Lot #: 0 Reference No.: PC #: Status: APPROVED Applied 4/2/2013 Approved: 4/2/2013 Issued: 4/2/2013 Inspector: Project Title: CARLSBAD KINGDOM HALL NEW FIRE SPRINKLER UNDERGROUND SERVICE MAIN CONSTRUCTION Applicant: ALR CONSTRUCTION 2205 LEE AV SOUTH EL MONTE, CA 91733 760-268-9179 Owner: PALOMAR CONGREGATION OF JEHOVAHS WITNESSES VISTA ATTN: DAVID PERPICH 2012 HARMONY WAY VISTA CA Fees ($) Add'I Fees ($) Total ($) Balance ($) 694 0 694 0 AWITH I BLESS A BUTTERFLY GATE C VALVES VALVES 351/8 892 321/8 816 201/8 361/8 918 33 838 201/8 381/4 972 331/4 845 197/8 471/4 1200 401/4 1022 257/8 62 1575 55 1397 381/2 645/811642 581/2 1485 381/2 D E OS&Y OPEN OS - &Y -... BUERFLY TT F G CLOSED VALVES Attention: Model 350 AD A (grooved body) and Model 350DA (flange body) have different lay lengths. 9 229 163/8 416 137/8 352 8 203 6 152 71/4 184 9 229 18718 479 155/8 397 8 203 6 152 71/4 184 9 229 223/4 578 181/4 464 91/8 232 6 152 8 203 101/2 267 301/8 765 233/4 603 101/8 257 7 178 10 254 12 305 373/4 9591291/41743 1115/16 303 81/2 216 11 279 12 305 453/4 1162 1353/8 899 135/16 338 81/2 216 12 305 SPECIFICATION SUBMITTAL SHEET APPLICATION Designed for installation on potable water lines connections in fire sprinkler systems to protect against both backsiphonage and backpressure of polluted water into the potable water supply. Model 350ADA shall provide protection where a potential health (with OS&Y gates) (with BGVIC valves) FEATURES hazard does not exist. Incorporates metered by-pass to detect leaks and unauthorized water use. Sizes: U 2 1/2* U 3* U 4" U 6' U 8" U 10' Maximum working water pressure 175 PSI STANDARDS COMPLIANCE (HORIZONTAL & VERTICAL) Maximum working water temperature 140°F • ASSE® Listed 1048 Hydrostatic test pressure 350 PSI • AWWA Compliant C510 (with gates only), and C550 End connections (Grooved for steel pipe) AWWA C606 • CSA® Certified (Flanged) ANSI 1316.1 • UL® Classified Class 125 • C-UL® Classified *2 1/2" & 3" sizes use 4" body & reducer couplings • FM® Approved OPTIONS • Approved by the Foundation for Cross Connection (Suffixes can be combined) Control and Hydraulic Research at the University of U - with flanged end OS & Y gate valves (standard) Southern California U L - less shut-off valves (grooved body connections) • NYC MEA 22104M2 (2 1/2" -8") U LM - less water meter U - with remote reading meter MATERIALS U - with gallon meter (standard) Main valve body Ductile Iron ASTM A 536 Grade 4 U CFM - with cu ft meter Access covers Ductile Iron ASTM A 536 Grade 4 U CMM - with cu meter meter Coatings FDA Approved electrostatic epoxy finish U G - with grooved end OS&Y gate valves Internals Stainless steel, 300 Series U FG - with flanged inlet gate connection and grooved NORYL, NSF Listed outlet gate connection Fasteners & springs Stainless Steel, 300 Series U P1 - with Post Indicator Gate Valves (4°-I 0") Elastomers EPDM (FDA approved) UBGVIC - with grooved end butterfly valves valves with Buna Nitrile (FDA approved) integral supervisory switches Polymers NORYLTM, NSF Listed ACCESSORIES . I U Repair kit (rubber only) U Thermal expansion tank (Model XT) U OS & Y Gate valve tamper switch (OSY-40) U Test Cock Lock (Model TCL24) MODEL 350ADA DIMENSIONS & WEIGHTS (do not include pkg.) with OS&Y option oo ft I WEIGHT I I I in. I mm I lbs. I kg I lbs. 350ADA WITHOUT WITH OS&Y WITH OS&Y MODEL SIZE GATES I GATES (GXF) I GATES (GXG) kg lbs. I kg I lbs. I kg VALVES (GXG) BUTTERFLY WITH 94 199 90.3 123.8 56.2 101.5 214 97 124.4 56.5 MODEL 350ADA with 3 111 219 99.4 123 558 BGVIC option 353.2 754 342.3 410 186 L-5 171 347 158 193 87.6 6 8 472.7 918 416.5 527 239.3 I A - DIMENSION (approximate) MODEL 350 ADA SIZE 21/2 3 4 6 8 Page lof2 A$() olof t MODEL 350ADA6", 8" & 10" (STANDARD & METRIC) FLOW RATES (I/s) 63.1 1262 189.3 0.0 15 U) 0. 252.4 ]U'I 12 0 CL 0 1000 2000 FLOW RATES (GPM) U, 69 w 35 U, o U, w 0. 4000 3000 FLOW CHARACTERISTICS MODEL 350ADA2 112", 3" & 4" (STANDARD & METRIC) FLOW RATES (us) 12.6 25.2 37.9 a --b--- . - - ---- - - -NINON _. CL 0 200 400 600 FLOW RATES (GPM) 50.5 104 Rated Flow (Established by approval agencies) TYPICAL INSTALLATION Local codes shall govern installation requirements. Unless otherwise specified, the assembly shall be mounted at a mini- mum of 12" (305mm) and a maximum of 30" (762mm) above adequate drains with sufficient side clearance for testing and maintenance. The installation shall be made so that no part of the unit can be submerged. Capacity thru Schedule 40 Pipe (GPM) Pipe size 5 ft/sec 7.5 ft/sec lOft/sec 15 ft/sec 2 1/2" 75 112 149 224 115 173 230 346 198 298 397 595 6" 450 675 900 1351 8" 780 1169 1559 2339 10" 1229 1843 2458 3687 12" 1763 2644 3525 5288 PROTECTIVE r - ENCLOSURE\ 12' MIN. I 30' MAX. L*ia r-, DIRECTION OF FLOW MODEL 350ADABGVIC (VERTICAL INSTALLATION) MODEL 350ADA (OUTDOOR INSTALLATION) SPECIFICATIONS The Double Check Detector Backflow Prevention Assembly shall be ASSE® Listed 1048, and supplied with full port gate valves. The main body and access cover shall be epoxy coated ductile iron (ASTM A 536 Grade 4), the seat ring and check valve shall be NorylTM (NSF Listed), the stem shall be stainless steel (ASTM A 276) and the seat disc elastomers shall be EPDM. The first and second check valves shall be accessible for maintenance without removing the device from the line. The Double Check Detector Backflow Prevention Assembly shall be a WILKINS Model 350ADA. WILKINS a Zurn company, 1747 Commerce Way, Paso Robles, CA 93446 Phone:805-238-7100 Fax:805-238-5766 IN CANADA: ZURN INDUSTRIES LIMITED, 3544 Nashua Dr., Mississauga, Ontario L4V 11-2 Phone:905-405-8272 Fax:905-405-1292 Product Support Help Line: 877-BACKFLOW (877-222-5356) Website: http:IIwww.zurn.com Page 2 of 2 Effective 02/12 VINY16TECH AWWA C900-07 VINYLTECH TECHNICAL DATA SUBMITTAL PVC .PIPE CONFORMANCE These specifications designate the requirements for manufacturing and installing Vinyltech AWWA C900- 07 water pipe. AWWA C900-07 - Polyvinyl Chloride (PVC) Pressure Pipe and Fabricated Fittings, 4 In. Through 12 In. (100mm Through 300mm), for Water Transmission and Distribution AWWA C605 - Underground Installation of Polyvinyl Chloride (PVC) Pressure Pipe and Fittings for Water ASTM D1784 - Standard Specification for Rigid Poly (Vinyl Chloride) (PVC) Compounds and Chlorinated Poly (Vinyl Chloride) (CPVC) Compounds ASTM D3139 - Standard Specification for Joints for Plastic Pressure Pipes Using Flexible Elastomeric Seals ASTM F477 - Standard Specification for Elastomeric Seals (Gaskets) for Joining Plastic Pipe ASTM D2412 - Standard Test Method for Determination of External Loading Characteristics of Plastic Pipe by Parallel-Plate Loading UNI-PUB-8 - Tapping Guide for AWWA C900 Pressure Pipe U NI-B-B - Recommended Practice for the Direct Tap- ping of PVC Pressure Water Pipe (Nominal Diameters 6-12 inch) PIPE COMPOUND The pipe shall be extruded from compounds meeting (PVC1120) the requirements of Cell Classification 12454, as defined in ASTM D1784, Standard Specification for Rigid Poly (Vinyl Chloride) (PVC) Compounds and Chlorinated Poly (Vinyl Chloride) (CPVC) Compounds. The PVC shall also be listed by the National Sanitation Foundation (NSF) for use in potable water. PIPE Vinyltech pipe shall be manufactured in accordance with AWWA C900-07. GASKET JOINT The gasket shall be reinforced with a steel band and meet the requirements of ASTM F477. Vinyltech pipe shall have an integral bell end with a locked-in factory installed gasket and shall meet the joint requirements of ASTM D3139. QUALITY CONTROL Each length of the pipe including the bell shall be hydrostatically tested. The pipe shall meet all ad- ditional test requirements as described in AWWA C900-07. Our full time quality assurance staff continually administers a rigid program of tests to maintain the production of the best pipe products available. INSTALLATION Recommended installation procedure of Vinyltech Corporation and the Uni-Bell PVC Pipe Association are outlined in AWWA C605, Under- ground Installation of Polyvinyl Chloride (PVC) Pressure Pipe and Fittings for Water. The Uni-Bell Handbook of PVC Pipe is also an invaluable re- source guide for design and installation. TAPPING The consistent success of tapping PVC pressure pipe is contingent upon the use of proper proce- dures and equipment. Vinyltech recommends strict compliance with the requirements as speci- fied in UNI-B-8, UNI-PUB-8, and AWWA C605. ASSEMBLING THE PIPE Assembly of Vinyltech PVC water pipe is easily accomplished. A depth of entry mark is on each spigot end to serve as a visual check for rapid, accurate joint inspection. Do not over insert. Remove any mud, sand, or other foreign matter from the belied and spigot ends of the pipe. Carefully clean the gasket area. With a clean applicator (a brush or hand) lu- bricate the entire surface of the pipe from the spigot end to the depth of entry mark and the contact surface of the gasket with Vinyltech Brand Lubricant. Brace the bell to avoid disturbing the already installed joints. Align the pipe, insert the spigot into the bell and push. Do not insert past the entry mark line. MARKING The pipe shall be marked in accordance with AWWA C900 as in the following example. Manufacturer's name and production codes INTERNATIONAL Nominal size, dimension ratio number, and O.D. base (for example, 8" DR 18 CIS) Materials cell classification (PVC1120) AWWA pressure class (235 psi or 305 psi) FM and hydrostatic test pressure (T600, or T800) < > NSF AWWA designation number (AWWAC900-07) APPROVED National Sanitaion Foundation (NSF-61) CERTIFIED TO Underwriters Laboratories (UL) logo, third party NSF/ANSI 61 certification. () Underwriters Production date and time code (VAB131513 48.34) Laboratories Inc.® FM Approvals (FM) logo, required FM pressure LISTED rating (150 or 200 psi), third party certification FV rni •O1TER.TAIL COMPANY oil 1'VC.I'IFE AN 201 S. 61st Avenue' Phoenix, AZ 85043 602 233-0071 602 272-4847 Fax 'www.vtpipe.com VINYLTECH PVC • PIPE I I'd N i~H' vq*11111yi TECHNICAL DATA SUBMITTAL NOMINAL SIZE (IN) S 00 DR OUTER DIAMETER (IN) :1PRESSURE CL ASS 235 MINIMUM LIFTS PER FEET PER WALL (IN) TRUCK LIFT APPROXIMATE WEIGHT (LB/i 00) 4 (100) 4.800 0.267 16 1020 251.6 6 (150) 6.900 0.383 16 440 521.2 8 (200) 9.050 0.503 20 200 903.0 10 (250) 11.100 0.617 12 240 1364.4 12 (300) 13.200 0.733 28 60-80 1935.8 C900 NOMINAL SIZE (IN) (mm) DR 14 OUTER DIAMETER (IN) PRESSURE CLASS MINIMUM LIFTS PER WALL (IN) TRUCK FEET PER LIFT . APPROXIMATE WEIGHT (LB/100) 4 (100) 4.800 0.343 16 1020 317.5 6 (150) 6.900 0.493 16 440 658.7 8 (200) 9.050 0.646 20 200 1139.7 10 (250) 11.100 0.793 12 240 1722.3 12 (300) 13.200 0.943 28 60-80 2445.5 CROSS SECTIONAL VIEW SEALING POINTS THE BIEBER SEALING SYSTEM The Rieber system provides a proven pipe joint with an excellent track record in the field. It is the fastest growing system in the world because of its many advantages. Factory installed, locked-in gasket The pipe bell forms over the gasket, making a perfect fit Avoids the possibility of installing the wrong gasket Reduces installation problems The locked-in gasket eliminates gasket roll-out during joining The gasket is molded vs. extruded and spliced Works equally well under pressure or vacuum Three sealing points achieved vs. two LEAK-PROOF JOINTS "THE WORLDS BEST JOINT" VINYLTECH [/jj 201 S. 61st Avenue' Phoenix, AZ 85043 AN $ OiTERTAIL COMPANY 602 233-0071 '602 272-4847 Fax 'www.vtpipe.com MECHANICAL JOINT Cl 53 DUCTILE IRON COMPACT FITTINGS TYLER UNION® Sizes 3" thru 12" UL Listed For Fire Main Equipment SAMPLE SPECIFICATIONS Mechanical Joint watermain fittings with accessories, 3" through 48" shall be manufactured from Ductile Iron in accordance with and meet all applicable terms and provisions of standards ANSI/AWWA C153!A21 .53 ANSI! AWWA C1 1/A21.1 I (current revisions). Ductile Iron Mechanical Joint Fittings 3" through 24" shall be rated for 350 PSI working pressure. 30" through 48" shall be rated for 250 psi working pressure. Flanged ductile-iron fittings in 24-in. (61 0 mm) and smaller sizes may be rated for 350 psi (2,413 kPa) with the use of special gaskets. All coated fittings meet requirements of NSF-61. NOTE - EXCEPTIONS: Mechanical Joint Fittings with flanged branches are rated for water pressure of 250 PSI. NOTE: Fittings are CEMENT LINED and seal coated in accordance with ANSI/AWWA C104/A21 .4; also available double cement-lined, bare or epoxy coated. JT JOINT DIMENSIONS IN INCHES Size A Dia. B C Dia. D Dia. F Dia. J Dia. K1 Dia. K2 Dia. L M S I X Size No. 3 3.96 2.50 4.84 4.94 4.06 6.19 7.62 7.69 .58 .62 .39 .33 /8X3 4 4 4.80 2.50 5.92 6.02 4.90 7.50 9.06 9.12 .60 .75 .39 .34 /s 3/401/2 4 6 6.90 2.50 8.02 8.12 7.00 9.50 11.06 11.12 .63 .88 .43 .36 /8 3/401/2 6 8 9.05 2.50 10.17 10.27 9.15 11.75 13.31 13.37 .66 1.00 .45 .38 /8 3/401/2 6 10 11.10 2.50 12.22 12.34 11.20 14.00 15.62 15.62 .70 1.00 .47 .40 /8 3/401/2 8 12 13.20 2.50 14.32 14.44 13.30 16.25 17.88 17.88 .73 1.00 .49 .42 /8 3/401/2 8 14 15.30 3.50 16.40 16.54 15.44 18.75 20.31 20.25 .79 1.25 .56 .47 /8 3/4x4 10 16 17.40 3.50 18.50 18.64 17.54 21.00 22.56 22.50 .85 1.31 .57 .50 /8 3/4x4 12 18 19.50 3.50 20.60 20.74 19.64 23.25 24.83 24.75 1.00 1.38 .68 .54 /s 3/4X4 12 20 21.60 3.50 22.70 22.84 21.74 25.50 27.08 27.00 1.02 1.44 .69 .57 78 3/x4 14 24 25.80 3.50 26.90 27.04 25.94 30.00 31.58 31.50 1.02 1.56 .75 .61 /8 3/4x4½ 16 30 32.00 4.00 33.29 33.46 32.17 36.88 39.12 39.12 1.31 2.00 .82 .66 1Y8 1x5½ 20 36 38.30 4.00 39.59 39.76 38.47 43.75 46.00 46.00 1.45 2.00 1.00 .74 lYe 1x5½ 24 42 44.50 4.00 45.79 45.96 44.67 50.62 53.12 53.12 1.45 2.00 1.25 .82 1% 1¼x61/2 28 48 50.80 4.00 52.09 52.26 50.97 57.50 60.00 60.00 1.45 2.00 1.35 .90 1% 11/4x6½ 32 Tyler Utilities Division • 11910 C 492 • Tyler, Texas 75706 . (800) 527-8478 02/01/08 Union Foundry Company Box 309 • Anniston, Alabama 36202 • (800) 226-7601 BOLTS MJxMJ MixPE Dimensions Weights Size 0 L I MJxMJ MJxPE 4 6 10 -- 4 12 16 -- 4 18 22 -- 4 24 28 -- 6 6 12 17.5 6 12 18 -- 6 18 24 -- 6 24 30 -- 8 6 13 -- 8 12 19 -- 8 18 25 -- * Not included in AWWA C153. 45 55 65 75 41 65 75 85 84 90 100 54 -r D MECHANICAL JOINT Cl 53 DUCTILE IRON COMPACT FITTINGS TYLER UNION® Sizes 30 thru 120 UL Listed For Fire Main Equipment BENDS 900 Bends (1/4) 45° Bends (1/8) 221/2° Bends (1/16) 11¼°(1/32) Dimensions Dimensions Dimensions Dimensions Size I A R Weight A R Weight A R Weight A R Weight 3 .34 3.5 2.5 19 2.00 2.41 17 1.50 2.51 15 1.25 2.53 16 4 .35 4.0 3.0 26 2.50 3.56 22 1.75 3.81 20 1.50 5.12 20 6 .37 6.5 6.0 49 3.50 .7.25 39 2.25 6.35 31 1.50 5.12 29 8 .39 7.5 7.0 64 4.00 8.44 56 2.85 11.80 50 2.06 15.80 45 10 .41 9.5 9.0 102 5.01 10.88 78 3.35 14.35 66 2.32 18.36 59 12 .43 10.5 10.0 129 5.98 13.25 102 3.86 16.90 87 2.56 20.90 82 14 .51 12.0 11.5 214 5.50 12.06 155 3.93 17.25 142 2.59 21.25 136 16 .52 13.0 12.5 273 5.98 13.25 204 3.98 17.50 178 2.62 21.50 157 18 .59 15.5 14.0 411 6.50 12.36 292 7.50 30.19 286 3.00 60.84 283 20 .60 17.0 15.5 519 7.00 13.59 372 8.50 35.19 376 3.50 71.07 374 24 .62 17.0 15.5 721 7.50 14.89 490 9.00 37.69 512 3.50 76.12 487 30 .66 21.50 19.0 930 10.50 9.31 716 6.75 21.36 665 4.75 22.84 600 36 .74 24.50 22.0 1450 11.50 21.73 1110 7.75 26.39 960 5.00 25.38 820 42 .82 29.25 26.7 2205 14.00 27.76 1610 9.00 32.68 1350 6.00 35.54 1180 48 .90 33.25 30.75 2990 15.00 30.17 2090 10.00 27.70 1760 6.50 40.61 1475 *OFFSETS Tyler utilities Division • 11910 CR 492 Tyler Texas 75706 (800) 527-8478 2 Union Foundry Company Box 309 • Anniston, Alabama 36202 . (800) 226-7601 02/01/08 900 Bend Mi x Flange (1/4) 45° Bend Mi x Flange (1/8) 221/2° Bend Mi x Flange (1/16) if 111/40 Bentà Mix Flange (1/32) MECHANICAL JOINT C153 DUCTILE IRON COMPACT FITTINGS TYLER UNION@ Sizes 3" thru 12" UL Listed For Fire Main Equipment BENDS r .. 0 4.: -y 900 Bend Mi x PE (1/4) 45° Bend Mi x PE (1/8) 221/20 Bend Mi x PE (1/16) 111/4* Bend Mi x PE (1/32) Dimensions Dimensions Dimensions Dimensions Size T A Y R Weight A Y R Weight A V R Weight A V R Weight 3 .34 3.5 9.0 2.5 18 2.0 7.5 2.41 17 1.50 7.00 2.51 19 1.25 6.75 7.62 15 4 .35 4.0 9.5 3.0 26 2.5 8.0 3.56 22 1.75 7.25 3.81 20 1.50 7.00 5.12 20 6 .37 6.0 11.5 5.0 45 3.2 8.7 5.49 38 2.25 7.75 6.35 33 1.50 7.00 5.12 32 8 .39 7.5 13.0 7.0 64 4.0 9.5 8.44 55 2.84 8.34 11.80 51 2.05 7.55 15.80 44 10 .41 9.5 15.0 9.0 108 5.0 10.5 10.88 78 3.35 8.85 14.35 66 2.31 7.81 18.36 60 12 .43 9.0 14.4 6.0 114 6.0 11.5 13.25 104 3.50 9.00 12.70 89 2.56 8.06 20.90 79 14 .51 12.0 20.0 11.5 219 5.5 13.4 10.85 165 3.93 11.93 17.25 152 2.59 10.59 21.25 137 16 .52 13.0 21.0 12.5 254 6.0 14.0 13.25 206 3.98 11.98 17.50 181 2.62 10.62 21.50 161 24 .62 17.0 25.0 15.5 710 7.5 16.6 14.69 460 9.00 17.66 37.69 455 9.00 26.12 12.00 475 30 .68 21.5 30.5 -- 865 10.5 19.5 -- 715 6.75 15.75 -- 600 -- -- -- -- Dimensions Dimensions Dimensions Dimensions Size I A R F Weight A R F Weight A R F Weight A R F Weight 3 .34 3.5 2.5 5.5 21 ... ... .. .. ... ... .. .. ... 4 .35 4.0 3.0 6.5 28 2.50 3.56 4.0 34 1.75 3.81 4.0 34 1.50 5.12 4.0 19 6 .37 6.0 5.0 8.0 45 3.25 5.49 5.0 57 2.25 5.35 5.0 57 1.50 5.12 5.0 30 8 .39 7.5 7.0 9.0 73 4.25 7.93 5.5 83 2.50 7.62 5.5 83 1.75 7.70 5.5 50 10 .41 9.5 9.0 11.0 113 5.00 9.76 6.5 122 3.00 10.16 6.5 122 2.00 10.25 6.5 75 12 .43 10.5 10.0 12.0 141 6.00 12.19 7.5 159 3.50 12.70 7.5 159 2.25 12.82 7.5 88 14 .51 12.0 11.5 14.0 217 5.50 10.85 8.5 207 16 .52 13.0 12.5 15.0 280 6.00 12.02 9.5 290 B------- 90° Swivel x Swivel Hydrant Ell Dimensions Size I A B C 0 E F R *Weight 6 .37 10.5 15.5 6.90 11.2 6.81 7.98 6.0 74 * Weight includes two swivel glands. Tyler Utilities Division • 11910 C 492 Tyler, Texas 75706° (800) 527-8478 02/01/08 Union Foundry Company• Box 309 . Anniston, Alabama 36202 • (800) 226-7601 3 MECHANICAL JOINT Cl 53 DUCTILE IRON COMPACT FITTINGS Sizes 3" thru 12" UL Listed For Fire Main Equipment TYLER UNION® TEES CROSS Mi Tee Mi x FE Tee Mi x Swivel Tee Cross Size I T' I-I Dimensions ji J2 P Mi MJxFE Weights fMlxS Cross 3 .34 .34 3.5 3.50 5.5 ... 26 29 ... 31 4x3 .35 .34 3.5 4.00 6.5 ... 35 34 ... 39 4 .35 .35 4.0 4.00 6.5 ... 36 39 ... 45 6x3 .37 .34 4.0 4.00 6.5 ... 51 54 6x4 .37 .35 4.0 5.00 8.0 ... 52 57 ... 62 6 .37 .37 5.0 5.00 8.0 10.50 66 68 77 79 8x3 .39 .34 4.0 6.50 9.0 ... 56 8x4 .39 .35 4.5 6.50 9.0 ... 72 82 ... 84 8x6 .39 .37 5.5 6.50 9.0 11.50 79 81 105 98 8 .39 .39 6.5 6.50 9.0 11.50 90 101 116 112 10x3 .41 .34 4.0 7.50 11.0 ... 80 10x4 .41 .35 4.5 7.50 11.0 ... 82 92 ... 98 10x6 .41 .37 5.5 7.50 11.0 13.00 99 116 114 121 10x8 .41 .39 6.5 7.50 11.0 13.00 116 128 138 135 10 .41 .41 7.5 7.50 11.0 ... 132 144 ... 156 120 .43 .34 4.0 8.75 12.0 ... 99 12x4 .43 .35 4.5 8.75 12.0 ... 108 118 ... 119 12x6 .43 .37 5.5 8.75 12.0 14.25 119 133 132 138 12x8 .43 .39 6.5 8.75 12.0 14.25 126 146 149 149 12x10 .43 .41 7.5 8.75 12.0 ... 159 174 ... 187 12 .43 .43 8.75 8.75 12.0 ... 171 198 ... 202 14x6 .51 .44 6.5 10.50 14.0 16.00 183 205 211 210 14x8 .51 .45 7.5 10.50 14.0 ... 211 ... ... 231 14x10 .51 .46 8.5 10.50 14.0 ... 229 244 ... 255 14x12 .51 .47 9.5 10.50 14.0 ... 245 284 ... 269 14 .51 .51 10.5 10.50 14.0 ... 281 291 ... 299 16x6 .52 .45 6.5 11.50 15.0 17.00 222 230 243 250 16x8 .52 .46 7.5 11.50 15.0 ... 245 248 ... 264 16x10 .52 .47 8.5 11.50 15.0 ... 265 287 ... 286 16x12 .52 .48 9.5 11.50 15.0 ... 277 312 ... 312 16x14 .52 .51 10.5 11.50 15.0 ... 317 348 16 .52 .52 11.5 11.50 15.0 ... 337 324 ... 457 30 .66 .66 22.0 22.00 ... ... ... ... ... 1840 36 .74 .74 26.0 26.0 ... ... ... ... ... 2655 t Weights include swivel gland Tyler Utilities Division • 11910 CR 492 Tyler, Texas 75706 . (800) 527-8478 4 Union Foundry Company• Box 309 Anniston, Alabama 36202 . (800) 226-7601 02/01/08 Mi Tee Mi x FE Tee Mi x Swivel Tee Glands Size Weight Size Weight 3 3 12 10 4 4 14 17 6 5 16 21 8 6 18 22 10 9 20 32 24 37 Size T 1' II Dimensions J1 J2 J3 MJ Weights MJxFE fMJxS 18x6 .59 .44 6.5 14.5 15.5 18.0 275 261 279 18x8 .59 .45 7.5 14.5 14.5 ... 280 351 18x10 .59 .47 8.5 12.5 ... ... 286 18x12 .59 .49 9.5 12.5 ... ... 372 18x14 .59 .56 10.5 12.5 ... ... 415 18x16 .59 .57 11.5 12.5 ... ... 445 18 .59 .59 13.0 12.5 ... ... 490 20x6 .60 .44 7.0 16.0 17.0 19.5 335 362 358 20x8 .60 .45 8.0 14.0 ... ... 390 20x10 .60 .47 9.0 14.0 ... ... 417 20x12 .60 .49 10.0 14.0 ... ... 460 20x14 .60 .56 11.0 14.0 ... ... 475 20x16 .60 .57 12.0 14.0 ... ... 530 20x18 .60 .59 13.0 14.0 ... ... 560 20 .60 .60 14.0 14.0 ... ... 605 24x6 .62 .44 7.0 18.0 19.0 21.5 465 451 457 24x8 .62 .45 8.0 16.0 ... ... 475 24x10 .62 .47 9.0 16.0 ... ... 516 24x12 .62 .49 10.0 18.0 ... ... 549 580 24x14 .62 .56 11.0 16.0 ... ... 585 24x16 .62 .57 12.0 19.5 ... ... 625 744 24x18 .62 .59 13.0 16.0 ... ... 675 24x20 .62 .60 15.0 17.0 ... ... 740 24 .62 .62 17.0 17.0 ... ... 844 30x6 .66 .36 7.00 20.0 ... ... 700 30x8 .66 .38 8.50 20.0 ... ... 739 30x12 .66 .42 10.0 20.0 ... ... 739 30x16 .66 .50 12.5 20.0 ... ... 959 30x20 .66 .57 15.0 20.0 ... ... 995 30x24 .66 .61 16.0 20.0 ... ... 1160 30 .66 .66 20.0 20.0 ... ... 1323 36x16 .74 .50 12.5 23.5 ... ... 1350 36x24 .74 .61 16.0 23.5 ... ... 1498 3600 .74 .66 20.0 23.5 ... ... 1555 36 .74 .74 23.5 23.5 ... ... 1900 42 .82 .82 30.0 30.0 ... ... 3175 f Weights include swivel gland. Swivel x Solid Adapter with Swivel Gland Size by Wall Laying Length Thickness Weight 6x13 .37 52 6x18 .37 65 6x24 .37 69 8x12 .39 52 E Swivel x Swivel Adapter Size by Wall Laying Length Thickness Weight 6x12 .37 28 6x18 .37 49 6x24 .37 52 MECHANICAL JOINT Cl 53 DUCTILE IRON COMPACT FITTINGS TYLER UNIONO2-1 Sizes 3" thru 12" UL Listed For Fire Main Equipment TEES (Continued) Mi GLANDS Tyler Utilities Division • 11910 CR 492 . Tyler, Texas 75706 . (800) 527-8478 02/01/08 Union Foundry Company• Box 309 Anniston, Alabama 36202 (800) 226-7601 5 MJxMJ MJSEBxPE MJLEBxPE PExPE 18 28 28 36 39 53 59 54 67 64 57 63 104 104 100 100 132 136 128 120 140 201 196 175 180 194 225 214 208 225 233 320 314 325 325 315 475 495 525 478 770 1185 1505 17 25 26 34 38 46 48 52 61 58 62 61 107 107 102 101 131 128 124 123 139 180 180 170 181 180 210 208 198 215 220 302 325 319 310 305 565 590 560 495 890 874 746 725 17 27 27 36 39 51 52 52 68 66 65 65 112 108 100 100 141 136 128 119 138 195 185 190 200 190 210 210 205 222 300 322 340 18 20 26 33 30 49 47 60 54 60 57 100 128 136 123 113 133 ZE 02/01/08 MECHANICAL JOINT C153 DUCTILE IRON COMPACT FITTINGS Sizes 3" thru 120 UL Listed For Fire Main Equipment TYLER UNION® WYES/LATERAL Dimensions MJ SEB LEB FE Weights Size I T1 L L L L Mi SEB LEB FE V -J--AH 43 .35 .34 3.0 8.5 8.5 14.0 *Wyes 6x3 .37 .34 5.0 10.5 10.5 16.0 6x4 .37 .35 4.0 9.5 9.5 15.0 Size A Dimensions Y T T1 Weights 8x4 .39 .35 5.0 10.5 10.5 16.0 8x6 .39 .37 4.0 9.5 9.5 15.0 3 2.5 7.5 .34 .34 36 10x4 .41 .35 7.0 12.5 12.5 18.0 4x3 2.0 8.5 .35 .34 39 10x6 .41 .37 5.0 10.5 10.5 16.0 4 2.5 8.5 .35 .35 45 10x8 .41 .39 4.0 9.5 9.5 15.0 6x4 1.5 11.0 .37 .35 67 12x4 .43 .35 9.0 14.5 14.5 20.0 6 3.0 13.0 .37 .37 85 12x6 .43 .37 7.0 12.5 12.5 18.0 8x4 0.5 13.0 .39 .35 86 12x8 .43 .39 5.0 10.5 10.5 16.0 8x6 2.0 14.5 .39 .37 109 12x10 .43 .41 4.0 9.5 9.5 15.0 8 3.5 16.0 .39 .39 117 14x6 .51 .44 9.0 17.0 14.5 22.5 10x4 0.0 15.0 .41 .35 112 14x8 .51 .45 7.0 15.0 12.5 20.5 10x6 1.0 16.0 .41 .37 129 14x10 .51 .46 5.0 13.0 10.5 18.5 10x8 2.5 17.0 .41 .39 162 14x12 .51 .47 4.0 12.0 9.5 17.5 10 3.5 19.0 .41 .41 199 16x6 .52 .45 11.0 19.0 16.5 24.5 12x4 0.0 16.5 .43 .35 141 16x8 .52 .46 9.0 17.0 14.5 22.5 12x6 1.5 18.5 .43 .37 170 16x10 .52 .47 7.0 15.0 12.5 20.5 12x8 1.5 18.5 .43 .39 177 16x12 .52 .48 5.0 13.0 10.5 18.5 16x14 .52 .51 4.0 12.0 12.0 20.0 12x10 3.0 20.0 .43 .41 216 18x8 .59 .45 14.0 22.0 19.5 27.5 12 4.5 22.5 .43 .43 269 18x10 .59 .47 12.0 20.0 17.5 25.5 t14 6.0 25.0 .51 .51 476 18x12 .59 .49 10.0 18.0 15.5 23.5 16x6 0.0 21.0 .52 .45 300 18x14 .59 .56 8.0 16.0 16.0 24.0 16x8 0.5 22.5 .52 .46 349 18x16 .59 .57 7.0 15.0 15.0 23.0 f16x12 3.5 25.0 .52 .48 471 20x10 .60 .47 14.0 22.0 19.4 27.5 t16 6.5 28.0 .52 .52 635 20x12 .60 .49 12.0 20.0 17.5 25.5 Not included in AWWA C 153.20x14 .60 .56 10.0 18.0 17.8 26.0 f Rated ot250psi. 20x16 .60 .57 8.0 16.0 15.8 24.0 20x18 .60 .59 7.0 15.0 15.0 23.0 MJ x FE Flange Dimensions are on inside front cover. 24x1 2 .62 .49 16.0 24.0 21 .4 29.5 24x14 .62 .56 14.0 22.0 21.8 30.0 : 24x16 .62 .57 12.0 20.0 19.8 28.0 T ______ 24x18 .62 .59 10.0 18.0 18.0 26.0 24x20 .62 .60 8.0 16.0 16.0 24.0 30x16 .66 .50 30.0 39.0 -H -.J 30x18 .66 .54 28.0 37.0 30x20 .66 .57 24.0 33.0 MI PE 30x24 .66 .61 10.0 24.5 Dimensions 36x16 .74 .50 ... Size I T1 H J1 Z Weights 36x20 .74 .57 ... 45.0 6 .37 .37 5.0 5.0 11.5 57 36x24 .74 .61 19.0 33.0 8x6 .39 .37 5.5 6.5 11.5 79 3600 .74 .66 ... 24.5 8 .39 .39 6.5 6.5 12.5 83 4200 .82 .66 20.0 10 .41 .41 7.5 7.5 13.0 133 48x30 .90 .66 40.0 Tyler Utilities Division • 11910 CR 492 Tyler, Texas 75706 (800) 527-8478 6 Union Foundry Company• Box 309 Anniston, Alabama 36202 (800) 226-7601 311-1211 14"-24" 311-1211 1411-2411 Mj Plug MJ Cap Dimensions Max. Weights Size I Tap Plugs Caps 3 .46 2 9 8 4 .46 2 9 10 6 .46 2 18 18 8 .46 2 25 26 10 .56 2 36 32 12 .56 2 47 46 14 .62 2 76 85 16 .62 2 98 94 18 .65 2 138 121 20 .66 2 158 149 24 .68 2 223 210 30 .66 2 355 345 36 .74 2 688 626 TAPPED TEE MECHANICAL JOINT Cl 53 DUCTILE IRON COMPACT FITTINGS TYLER UNION Sizes 3" thru 121 UL Listed For Fire Main Equipment SOLID & TAPPED PLUGS & CAPS SOLID SLEEVES ~-4 Short Long Dimensions Weights Size I V 12 Short Long 3 .34 7.5 12 13 22 4 .35 7.5 12 19 25 6 .37 7.5 12 28 39 8 .39 7.5 12 38 55 10 .41 7.5 12 48 68 12 .43 7.5 12 62 81 14 .56 9.5 15 116 146 16 .57 9.5 15 138 174 18 .68 9.5 15 160 230 20 .69 9.5 15 212 269 24 .75 9.5 15 272 380 30 .66 15.0 15 500 30 .66 ... 24 ... 640 36 .74 15.0 15 725 36 .74 ... 24 ... 925 42 .82 ... 24 ... 1146 48 .90 ... 24 ... 1455 ADAPTERS Lz III.! !1.11 MJxFE FExPE Mi Tapped Tee (2" Tap) Dimensions Weights Dimensions Size 1 11 12 MJxFE FExPE 3 .34 6 12 18 Size I I Max. Tap Weights 4 .35 6 12 26 23 3 .34 6 2 19 6 .37 6 12 36 35 4 .35 6 2 23 8 .39 6 12 50 50 6 .37 6 2 35 10 .41 6 12 60 69 8 .39 6 2 54 12 .43 6 12 88 88 10 .41 6 2 68 14 .51 6 12 127 12 .43 6 2 88 16 .52 6 12 155 149 16 .52 6 2 164 20 .60 6 ... 275 30 .66 7 ... 470 36 .74 8 ... 750 Tyler Utilities Division • 11910 C 492 Tyler, Texas 75706 (800) 527-8478 02/01/08 Union Foundry Company • Box 309 Anniston, Alabama 36202 (800) 226-7601 7 TYLER UNION DUAL PURPOSE CUTTING-IN SLEEVE MECHANICAL JOINT Cl 53 DUCTILE IRON COMPACT FITTINGS Sizes 3" thru 12" UL Listed For Fire Main Equipment Mi x FE Cutting-In Sleeve with Dual Purpose Accessories Dimensions Shipping Wt. Size For Pipe Size L Ll I Assembled 4 4.80-5.00 O.D. 10 9.5 .35 33 6 6.90-7.100.D. 10 9.5 .37 50 8 9.05-9.300.D. 10 9.5 .39 67 10 11.10-11.400.0. 10 9.5 .41 122 12 13.20-13.500.D. 10 9.5 .43 157 Flanged ends are faced and drilled per ANSI/AWWA Cl10/A21.10. Mechanical joint ends are designed to receive both stan- dard and oversize gray or ductile iron pipe as shown above. ________________ TYPICAL CUTTING-IN SLEEVE INSTALLATIONS VALVE INSTALLATIONS Xx 2 *RETAINER GLAND ASSEMBLY Pipe Wall Thickness: Sizes 3-12" are recommended for ductile iron pipe class 50 thru 56. Sizes 14" thru 24" are recommended for ductile iron pipe class 53 thru 56. DUCTILE IRON RETAINER GLANDS Mechanical Joint Retainer Glands are designed to provide a method for restrain- ing mechanical joint pipe and fittings and other standardized mechanical joints against possible joint separation, rupture or blow-out caused by internal water pres- sure. The set screws are square-headed with Type C knurled cup points, and are shipped already assembled in the Glands. They are manufactured of 4140 grade alloy steel, and are heat treated to a Rock- wall "C" 45/53 case hardness. Tee-head bolts and gaskets are not included, but may be ordered separately. Recommend- ed torque for set screws is 75 foot pounds, and set screws on opposite sides of the glands should be tightened alternately. Tee-head bolt hole size and spac- ing are equal to MJ Glands as shown in AWWA C-i 11. Standard mechanical Joint gaskets as shown in C-i 11 should be used. I.' tfl4'fltttflttSflflflflSWi'Sflttfl.fl A See Installations Instructions........................................................Page 50 Pressure Gland Pipe O.D. D.I. Pipe No of Size of Rating, O.D. O.D. Wall Set Set Gland Weight Size psi B A Class Screws Screws Weight w/Acces. 3 350 7.69 3.96 50-56 4 5/sx2 5 7 4 350 9.12 4.80 50-56 4 5/ax2 6 13 6 350 11.12 6.90 50-56 6 %x2 11 20 8 250 13.37 9.05 50-56 9 %x2 13 25 10 250 15.62 11.10 50-56 12 5/ax2 18 33 12 150 17.88 13.20 50-56 16 5/8x2 23 38 14 250 20.25 15.30 53-56 20 %x21/2 44 55 16 200 22.50 17.40 53-56 24 5/8X21/2 51 64 18 200 24.75 19.50 53-56 24 5/8x2½ 62 72 20 200 27.00 21.60 53-56 28 5/8x3 73 91 24 150 31.50 25.80 53-56 32 %x3 93 118 * Not included in AWWA Cl 10 Tyler Utilities Division • 11 910 CR 492 . Tyler, Texas 75706 (800) 527-8478 8 Union Foundry Company• Box 309 • Anniston, Alabama 36202 (800) 226-7601 02/01/08 3/4-inch NPT test plug. Roll resistant, self-energizing concave wedge gasket. Cutaway View Showing Gasket Section 93 622 Tapping Sleeve Certified to NSF®/ANSI 61-G Meets AWWA C223 Standards * aenaus csw Recessed cavity for mating to lip on standard tapping valves per MSS SP60 Heavy welded steel outlet half. Doubleu7" head special alloy bolts with heavy hex nuts and flat washers., I- W-•- Snug-fitting heavy steel back half eliminates deflection without shims or pads 13 Reduces Inventory Built in range means one sleeve fits both classes of cast iron or asbestos cement pipe. Smith-Blair Tapping Slee- ves are fast and easy to install with simple hand tools, require no caulking or special equipment and may be used with any st andard t apping valve. The self-energizing gasket is designed to minimize rolling and binding during inst allation Benefits and has a generous cross section to assure a good seal every time. The built-in range of Smith- Blair Tapping Sleeves means one sleeve fits several classes of pipe. Ease of Installation No caulking, welding or special tools needed. A wrench to tighten bolts is the only tool required to install a sleeve on pipe. Non-Standard Sizes Available Sleeves with heavy flanges or for non-standard size pipe are available on request. Time Saving A normal crew can install and complete taps in less time than it takes to inst all a caulk type sleeve. Reinforces Pipe Sleeve design directly reinforces pipe without need of shims or pads.. .also weighs less than heavy cast iron sleeves. CC-620 - - 3 Flanged 4 B @ .41 ...Gasket Run Pipe O.D. Bolts E1lc A 0.1 Size F 622 Tapping Sleeve Certified to NSF®/ANSI 61-G Meets AWWA C223 Standards A S5flSUS MAAy Smith-Blair,& 622 Tapping Sleeves consist of two sections of heavy welded steel that bolt together on the pipe and seal against a concave wedge gasket around the tap opening. The outlet half has a recessed flat faced flange to mate with standard tapping valves per MSS SP60 up through 12 inch size-on-size. For tap sizes 14-inch and above, flanges can be furnished to accommodate the valve requirements. The outlet half also has a 3/4 inch NPT test plug. Exclusive Concave Wedge Gasket Roll Resistant Will not roll or bind on installation. Self-Energizing Seal increases with line pressure. Generous Cross Section Assures a good seal even on rough or pitted pipe. Field Tested Field tests, as well as lab tests, have consistently proven wedge gasket performance superior to 0-ring, modified 0-Ring or flat gasket performance. r Material Specifications Body: Carbon steel ASIM A23 Grade C. Optional: All 304 stainless steel. Flanges: AWWA C207 Class D, ANSI 150# drilling. Recessed for Tapping Valve Per MSS-SP 60. Optional: Other types of Flanges, threaded outlets; MJ Outlets. Gasket: Nitrile (Buna-N) NSF® 61 listed. Concave Wedge Gasket--compounded to resist--water, oil, acids, alkalies, most (aliphatic) hydro-carbon fluids and many chemicals. Temperatures up to 180°F. Bolts, Nuts High strength low alloy steel with heavy semi- & Washers:finished hexagon nuts to ASTM A-307 (ANSI A21.11) standards. Optional-type 304 stainless steel bolts and nuts are coated to prevent galling. Finish: Fusion bonded Flexi-Coat® epoxy per AWWA C213, coated to an average of 12 mil thickness. Material specifications are subject to change. 3/4 NP Te Plu I Overall 0 I Dimension Pipe O.D. + 6" 622 Tapping Sleeve Dimensional Data Outlet Nominal Nominal Body Thickness A (in) B (in) C (in) D (in) E F (in) Size Body Size (in) 4 1/4" Top x 9 5 51/16 41/32 6 5/8 3/16" Bottom 6 3/8 12 5 51/16 419/32 8 5/8 8-30 3/8 12 5 51/16 419/32 6 3/4 6 3/8 12 5 71/16 61/18 8 5/8 6 8 -30 3/8 12 5 71/16 61/2 6 3/4 8 3/8 16 5 91/16 81/8 8 3/4 8 10-30 3/8 16 5 91/16 81/2 8 3/4 10 10-30 3/8 20 1 5 1 11 3/32 1 101/4 3/4 14-24 3/8 20 12 ::1:::30 5 133132 12114 t12 3/4 3/8 24 5 133/32 12/1/4 3/4 Larger sizes and outlets available on request. For MJ Outlets, replace the last 2 00's in the middle eight digits with MJ. Example: 622-127504MJ-003. 4 CC-620 622 Tapping Sleeve Certified to NSF®/ANSI 61-G Sm-bz. Meets AWWA C223 Standards A 5CflSU5 co~ Nominal Size of Flexi-Coat® Epoxy Flexi-Coat® Epoxy Weight Pipe x Flanged 0. D with Alloy Bolts with Stainless Steel Bolts Each Outlet Range (Inches) Pounds Catalog Number Catalog Number 4 x 4* 4.50 622-04500400-203 622-04500400-231 34 4 x 4* 4.80 622-04800400-203 622-04800400-231 34 4-5 x 6 5.00-5.22 622-05100400-203 622-05100400-231 34 6 x 622-06630400-003 622-06630400-031 71 6 x 6* 6.57-6.73 622-06630600-203 622-06630600-231 76 6x4 622-06900400-003 622-06900400-031 71 6 x 6* 6.90-7.20 622-06900600-203 622-06900600-231 76 6 x 4 622-07200400-003 622-07200400-031 71 6 x 6* 7.07-7.40 622-07200600-203 622-07200600-231 76 6 x 4 7.40-7.73 622-07450400-003 622-07450400-031 71 8 x 4 622-08000400-003 622-08000400-031 78 8 x 6 7.80-8.13 622-08000600-003 622-08000600-031 87 8 x 4 622-08630400-003 622-08630400-031 78 8 x 6 8.36-8.75 622-08630600-003 622-08630600-031 87 8 x 8* 622-08630800-203 622-08630800-231 117 8 x 8* 8.73-9.12 622-08800800-203 622-08800800-231 78 8 x 4 622-09050400-003 622-09050400-031 78 8 x 6 9.05-9.40 622-09050600-003 622-09050600-031 87 8 x 8* 622-09050800-203 622-09050800-231 117 8 x 4 622-09400400-003 622-09400400-031 78 8 x 6 9.27-9.69 622-09400600-003 622-09400600-031 87 8 x 8* 622-09400800-203 622-09400800-231 117 8-10 x 4 622-10000400-003 622-10000400-031 82 8-10 x6 9.68-10.10 622-10000600-003 622-10000600-031 94 8-10 x 8* 622-10000800-203 622-10000800-231 125 10x4 622-10750400-003 622-10750400-031 82 10x6 622-10750600-003 622-10750600-031 94 10x8 1045-1088 . 622-10750800-003 622-10750800-031 125 lOx 10* 622-10751000-203 622-10751000-231 138 10x4 622-11100400-003 622-11100400-031 82 lOx 6 622-11100600-003 622-11100600-031 94 10 x 8 11 . 7 11.03-11.47 622-11100800-003 622-11100800-031 125 10 x 10* 622-11101000-203 622-11101000-231 138 10x4 622-11400400-003 622-11400400-031 82 lOx 6 622-11400600-003 622-11400600-031 94 10x8 11.36-11.80 622-11400800-003 622-11400800-031 125 lOx 10* 622-11401000-203 622-11401000-231 138 10-12 x 4 622-12000400-003 622-12000400-031 97 10-12 x 6 622-12000600-003 622-12000600-031 103 10-12 x 8 1220 11.76-12.20 622-12000800-003 622-12000800-031 135 10-12 x 10* 622-12001000-203 622-12001000-231 170 12 x 4 622-12750400-003 622-12750400-031 97 12x6 622-12750600-003 622-12750600-031 103 12 x 8 12.42-12.88 622-12750800-003 622-12750800-031 135 12 x 10 622-12751000-003 622-12751000-031 170 12 x 12* 622-12751200-203 622-12751200-231 201 *Size on Size Taps Require a 1/2' undersize shell cutter. Larger Size-on-Size and smaller size Tapping Sleeves are available upon request. Also available in all stainless steel material. For MJ Outlets, replace the last 2 OO"s in the middle eight digits with MJ". Example: 622-127504MJ-003. CC-620 622 Tapping Sleeve Certified to NSF®/ANSI 61-G ,5wa4-TWz Meets AWWA C223 Standards A 3EISL,5 cOANY Nominal Size of 0. D Flexi-Coato Epoxy Flexi-Coat® Epoxy Weight Pipe x Flanged Range ' (inches) with Alloy Bolts with Stainless Steel Bolts Each Catalog Number Catalog Number Outlet Pounds 12 x 4 622-13200400-003 622-13200400-031 97 12 x 6 622-13200600-003 622-13200600-031 103 12 x 8 13.13-13.60 622-13200800-003 622-13200800-031 135 12 X 10 622-13201000-003 622-13201000-031 170 12 x 12* 622-13201200-203 622-13201200-231 201 12 x 4 622-13820400-003 622-13820400-031 97 12 x 6 622-13820600-003 622-13820600-031 103 12x8 13.60-14.09 622-13820800-003 622-13820800-031 135 12 x 10 622-13821000-003 622-13821000-031 170 12 x 12* 622-13821200-203 622-13821200-231 201 12 x 4 622-14250400-003 622-14250400-031 103 12 x 6 622-14250600-003 622-14250600-031 111 12x8 14.10-14.58 622-14250800-003 622-14250800-031 145 12 x 10 622-14251000-003 622-14251000-031 204 12 x 12* 622-14251200-203 622-14251200-231 229 12x4 622-14750400-003 622-14750400-031 108 12 x 6 622-14750600-003 622-14750600-031 111 12x8 14.59-15.08 622-14750800-003 622-14750500-031 148 12 X 10 622-14751000-003 622-14751000-031 204 12x12* 622-14751200-003 622-14751200-031 229 14 x 4 622-15300400-003 622-15300400-031 108 14 x 6 622-15300600-003 622-15300600-031 111 14 x 8 15.23-15.72 622-15300800-003 622-15300800-031 148 14 x 10 622-15301000-003 622-15301000-031 204 14 x 12 622-15301200-003 622-15301200-031 229 14-16x4 622-16000400-003 622-16000400-031 108 14-16 x 6 622-16000600-003 622-16000600-031 111 14-16 x 8 15.73-16.22 622-16000800-003 622-16000800-031 148 14-16x10 622-16001000-003 622-16001000-031 204 14-16x12 622-16001200-003 622-16001200-031 229 14-16 x 4 622-16470400-003 622-16470400-031 108 14-16 x 6 622-16470600-003 622-16470600-031 111 14-16 x 8 16.30-16.73 622-16470800-003 622-16470800-031 148 14-16 x 10 622-16471000-003 622-16471000-031 204 14-16 x 12 622-16471200-003 622-16471200-031 229 1416x4 62216840400003 62216840400031 108 14-16 x 6 622-16840600-003 622-16840600-031 111 14-16x8 16.74-17.26 622-16840800-003 622-16840800-031 148 14-16 x 10 622-16841000-003 622-16841000-031 204 14-16 x 12 622-16841200-003 622-16841200-031 229 16 x 4 622-17400400-003 622-17400400-031 117 16 x 6 622-17400600-003 622-17400600-031 122 16x8 17.33-17.87 622-17400800-003 622-17400800-031 162 16 10 622-17401000-003 622-17401000-031 216 16 x 12 622-17401200-003 622-17401200-031 245 16x4 622-18000400-003 622-18000400-031 117 16 x 6 622-18000600-003 622-18000600-031 122 16 x 8 17.88-18.43 622-18000800-003 622-18000800-031 162 16 x 10 622-18001000-003 622-18001000-031 216 16 x 12 622-18001200-003 622-18001200-031 245 16x4 622-18780400-003 622-18780400-031 117 16x6 622-18780600-003 622-18780600-031 122 16 x 8 18 . 46-19 . 03 622-18780800-003 622-18780800-031 162 16x10 622-18781000-003 622-15781000-031 216 16 x 12 622-18781200-003 622-18781200-031 245 'Size-on-Size Taps require a 1/2 undersize shell cutter. Larger Slze-on-ize and smaller size lapping bleeves are availaOle upon request. For MJ Outlets, replace the fast 200's in the middle eight digits with MJ". Example 622-127504MJ-003. 14" and larger outlet sizes available (with limited range). 6 CC-620 622 Tapping Sleeve Certified to NSF®/ANSI 61-G Meets AWWA C223 Standards Nominal Size of Flexi-Coate Epoxy Flexi-Coat® Epoxy Weight Pipe x Flanged 0. D with Alloy Bolts with Stainless Steel Bolts Each Outlet Range (inches) Pounds Catalog Number Catalog Number 18 x 4 622-19200400-003 622-19200400-031 117 18 x 6 622-19200600-003 622-19200600-031 122 18 x 8 18.87-19.45 622-19200800-003 622-19200800-031 162 18 x 10 622-19201000-003 622-19201000-031 216 18 x 12 622-19201200-003 622-19201200-031 245 18x4 622-19500400-003 622-19500400-031 117 18 x 6 622-19500600-003 622-19500600-031 122 18X8 19.41-20.01 622-19500800-003 622-19500800-031 162 18 x 10 622-19501000-003 622-19501000-031 216 18 x 12 622-19501200-003 622-19501200-031 245 18-20 x 4 622-20000400-003 622-20000400-031 122 18-20 x 6 622-20000600-003 622-20000600-031 130 18-20 x 8 19.88-20.48 622-20000800-003 622-20000800-031 180 18-20 x 10 622-20001000-003 622-20001000-031 232 18-20 x 12 622-20001200-003 622-20001200-031 284 20 x 4 622-20640400-003 622-20640400-031 122 20 x 6 622-20640600-003 622-20640600-031 130 20 x 8 20.29-20.92 622-20640800-003 622-20640800-031 180 20 x 10 622-20641000-003 622-20641000-031 232 20 x 12 622-20641200-003 622-20641200-031 284 20 x 4 622-21320400-003 622-21320400-031 122 20 x 6 622-21320600-003 622-21320600-031 130 20 x 8 20.93-21.57 622-21320800-003 622-21320800-031 180 20 x 10 622-21321000-003 622-21321000-031 232 20x12 622-21321200-003 622-21321200-031 284 20x4 622-21600400-003 622-21600400-031 122 20 x 6 622-21600600-003 622-21600600-031 130 20 x 8 21.51-22.15 622-21600800-003 622-21600800-031 180 20x10 622-21601000-003 622-21601000-031 232 20x12 622-21601200-003 622-21601200-031 284 20 x 4 622-22680400-003 622-22680400-031 122 20 x 6 622-22680600-003 622-22680600-031 130 20 x 8 22.16-22.81 622-22680800-003 622-22680800-031 180 20 x 10 622-22681000-003 622-22681000-031 232 20 x 12 622-22681200-003 622-22681200-031 284 20 x 4 622-22940400-003 622-22940400-031 133 20 x 6 622-22940600-003 622-22940600-031 144 20 x 8 22.78-23.45 622-22940800-003 622-22940800-031 197 20 x 10 622-22941000-003 622-22941000-031 258 20 x 12 622-22941200-003 622-22941200-031 284 20 x 4 622-24000400-003 622-24000400-031 133 20 x 6 622-24000600-003 622-24000600-031 144 20 x 8 23.46-24.16 622-24000800-003 622-24000800-031 197 20 x 10 622-24001000-003 622-24001000-031 258 20x12 622-24001200-003 622-24001200-031 284 24 x 4 622-24500400-003 622-24500400-031 133 24 x 6 622-24500600-003 622-24500600-031 144 24 x 8 24.15-24.85 622-24500800-003 622-24500800-031 197 24 x 10 622-24501000-003 622-24501000-031 258 24 X 12 622-24501200-003 622-24501200-031 284 24 x 4 622-25020400-003 622-25020400-031 133 24 x 6 622-25020600-003 622-25020600-031 144 24 x 8 24.82-25.52 622-25020800-003 622-25020800-031 197 24x 10 622-25021000-003 622-25021000-031 258 24x12 622-25021200-003 622-25021200-031 284 Larger Size-on-Size and smaller size Tapping Sleeves are available upon request. 14" and larger outlet sizes available (with limited range). For MJ Outlets, replace the last 2 "00's in the middle eight digit s with "MJ". Example: 622-127504MJ-003. CC-620 7 622 Tapping Sleeve Certified to NSF®/ANSI 61 -G Meets AWWA C223 Standards Nominal Size Flex!-Coat® Epoxy Flexi-Coat® Epoxy Weight of Pipe x with Alloy Bolts with Stainless SteelBolts Each Flanged Outlet Range (Inches) Pounds Catalog Number Catalog Number 24 x 4 622-25800400-003 622-25800400-031 149 24 x 6 622-25800600-003 622-25800600-031 157 24 x 8 25.71-26.41 622-25800800-003 622-25800800-031 219 24 X 10 622-25801000-003 622-25801000-031 286 24 x 12 622-25801200-003 622-25801200-031 304 24 x 4 622-27120400-003 622-27120400-031 149 24 x 6 622-27120600-003 622-27120600-031 157 24 x 8 26.55-27.25 622-27120800-003 622-27120800-031 219 24 x 10 622-27121000-003 622-27121000-031 286 24x12 622-27121200-003 622-27121200-031 304 24 x 4 622-27460400-003 622-27460400-031 149 24 x 6 622-27460600-003 622-27460600-031 157 24 x 8 27.26-27.96 622-27460800-003 622-27460800-031 219 24 x 10 622-27461000-003 622-27461000-031 286 24 x 12 622-27461200-003 622-27461200-031 304 24 x 4 622-28340400-003 622-28340400-031 149 24 x 6 622-28340600-003 622-28340600-031 157 24 x 8 28.14-28.84 622-28340800-003 622-28340800-031 219 24 x 10 622-28341000-003 622-28341000-031 286 24 x 12 622-28341200-003 622-283.41200-031 304 30 x 4 622-30000400-003 622-30000400-031 156 30 x 6 622-30000600-003 622-30000600-031 160 30 x 8 29.78-30.48 622-30000800-003 622-30000800-031 219 30 x 10 622-30001000-003 622-30001000-031 292 30x12 622-30001200-003 622-30001200-031 315 30 x 4 622-30750400-003 622-30750400-031 156 30 x 6 622-30750600-003 622-30750600-031 160 30 x 8 30.48-31.18 622-30750800-003 622-30750800-031 219 30 x 10 i 622-30751000-003 622-30751000-031 292 30x12 622-30751200-003 622-30751200-031 315 30 x 4 622-32000400-003 622-32000400-031 156 30 x 6 622-32000600-003 622-32000600-031 160 30 x 8 31.52-32.22 622-32000800-003 622-32000800-031 219 30 x 10 622-32001000-003 622-32001000-031 292 30 x 12 622-32001200-003 622-32001200-031 315 Larger Size-on-Size and Smaller Size Tapping Sleeves are available upon request. For MJ Outlets, replace the last 2 '00's in the middle eight digits with "MJ". Example: 622-127504MJ-003. 8 CC-620 10,12 1mu ' eller 4"12" A-2360 RESILIENT WEDGE Rev. 9-09 GATE VALVES - M.J. x FL. U Catalog number— A-2360-16 mechanical joint x flanged ends (with accessories unassembled) A-2360-1 9 mechanical joint x flanged ends (less accessories) aw U Sizes-4", 6", 8", 10,12" U Meets or exceeds all applicable requirements of ANSJJAWWA C509 Standard, UL Listed, FM Approved, and certified to ANSI/NSF 61. U Flanged end dimensions and drilling comply with ANSI B 16.1, class 125 U Mechanical joint end complies with ANSIJAWWA Clii Standard U Iron body with nominal 10 mils MUELLER® Pro-Gard'"' Fusion Epoxy Coated interior and exterior surfaces U Epoxy coating meets or exceeds all applicable requirements of ANSI/AWWA C550 Standard and is certified to ANSI/NSF 61 U Iron wedge, symmetrical & fully encapsulated with molded rubber; no exposed iron U Non-rising stem (NRS) U Triple 0-ring seal stuffing box (2 upper &1 lower 0-rings), with fourth 0-ring serving as dirt seal U 2' square wrench nut (optional handwheel available) - open left or open right U 250 psig (1723 kPa) maximum working pressure, 500 psig (3447 kPa) static test pressure U UL Listed, FM Approved - 200 psig (1379 kPa) Options See page 10.40 for more information on Resilient Wedge Gate Valve options A-2360-16 Mi. accessories shipped unassembled U Position indicators U Stainless steel fasteners: Type 316 U ASTM B98-C661001H02 stein U Handwheel Resilient wedge gate valve parts Catalog Description Part No. Material Material Standard G- 16 Bonnet Bolts & Nuts Stainless Steel Type 304 G-41 Stuffing Box Bolts & Nuts Stainless Steel Type 304 G-49 Stein 0-rings (3) Rubber G-200 Wrench Nut Cap Screw Stainless Steel Type 304 G-201 Stuffing Box Seal Rubber G-202 Wrench Nut Cast Iron ASTM A126 CL.B G-203 Stem Bronze ASTM B138 G-204 Hand Wheel (not shown) Cast iron ASTM A 12 CL.B G-205 Stem Nut Bronze ASTM B62 G-206 Guide Cap Bearings Celcon G-207 Stuffing Box with dirt seal Cast Iron, Rubber ASTM A126 CL.B G-208 Anti-fiction Washer (2) Celcon G-209 Wedge, Rubber Encapsulation Cast Iron* Rubber ASTM A126 CL.B G210** Bonnet Cast Iron+ ASTM Al 26 CL.B G211** Bonnet 0-ring Nitrite G212** Body Cast Iron • ASTM A126CL.B * Fully encapsulated in molded rubber with no iron exposed ** Previous to 1999 these parts on 4-12' valves were designed with a gasket instead of an 0-ring and with additional bolts. Confirm the type of seal when ordering a replacement gasket or 0-ring. *Body and bonnet of 12" valves are ductile iron standard wall thickness in compliance with C509. SEE PAGE 10.43 FOR ORDERING INSTRUCTIONS :tention: odel 350ADA rooved body) id Model 350DA lange body) we different lay ngths. STANDARDS COMPLIANCE (HORIZONTAL & VERTICAL) ASSE® Listed 1048 AWWA Compliant C510 (with gates only), and C550 CSA® Certified UL® Classified C-UL® Classified FM® Approved Approved by the Foundation for Cross Connection Control and Hydraulic Research at the University of Southern California NYC MEA 221-04M-2 (2 1/2" - 8") MATERIALS Main valve body Ductile Iron ASTM A 536 Grade 4 Access covers Ductile Iron ASTM A 536 Grade 4 Coatings FDA Approved electrostatic epoxy finish Internals Stainless steel, 300 Series NORYL, NSF Listed Fasteners & springs Stainless Steel, 300 Series Elastomers EPDM (FDA approved) Buna Nitrile (FDA approved) Polymers NORYLTM, NSF Listed III APPLICATION Designed for installation on potable water lines connections in fire sprinkler systems to protect against both backsiphonage and backpressure of polluted water into the potable water supply. Model 350ADA shall provide protection where a potential health (with BGVIC valves) hazard does not exist. Incorporates metered by-pass to detect leaks and unauthorized water use. Sizes: U 2 1/2* LI 30* U 4" U 6" U 8" Ell 1011 Maximum working water pressure 175 PSI Maximum working water temperature 140°F Hydrostatic test pressure 350 PSI End connections (Grooved for steel pipe) AWWA C606 (Flanged) ANSI B16.1 Class 125 *2 1/2" & 3" sizes use 4" body & reducer couplings OPTIONS (Suffixes can be combined) U - with flanged end OS & Y gate valves (standard) U L - less shut-off valves (grooved body connections) U LM - less water meter U - with remote reading meter U - with gallon meter (standard) U CFM - with cu ft meter U CMM - with cu meter meter U G - with grooved end OS&Y gate valves U FG - with flanged inlet gate connection and grooved outlet gate connection U P1 - with Post Indicator Gate Valves (4"-10") UBGVIC - with grooved end butterfly valves valves with integral supervisory switches Page lof2 JM ff4. /1 00 y' ( (with OS&Y gates) FEATURES U, a- a- 0 FLOW CHARACTERISTICS MODEL 350ADA2 1/2", 3" & 4" (STANDARD & METRIC) FLOW RATES (us) 0.0 12.6 25.2 37.9 — - I — - • I — - I — - I — - I -- I - -- U - -- I - -- - == I - -- I — -- I - -- I 200 400 600 FLOW RATES (GPM) 50.5 104 69 35 (I) W 0 cc o 800 -- 0.0 (.1 MODEL 350ADA6", 8" & 10" (STANDARD & METRIC) FLOW RATES (us) 63.1 126.2 189.3 252.4 104 9. Cl) 69 35 (C) U, w o IL 4000 CL 0 1000 2000 3000 FLOW RATES (GPM) Rated Flow (Established by approval agencies) TYPICAL INSTALLATION Local codes shall govern installation requirements. Unless otherwise specified, the assembly shall be mounted at a mini- mum of 12" (305mm) and a maximum of 30" (762mm) above adequate drains with sufficient side clearance for testing and maintenance. The installation shall be made so that no part of the unit can be submerged. Capacity thru Schedule 40 Pipe (GPM) Pipe size 5 ft/sec 7.5 ft/sec 10ff/sec 15 ft/sec 2 1/2" 75 112 149 224 115 173 230 346 198 298 397 595 6" 450 675 900 1351 8" 780 1169 1559 2339 10" 1229 1843 2458 3687 12" 1763 2644 3525 5288 PROTECTIVE r -! ENCLOSURE i\ .-! - 12' MIN. 30' MAX. - DIREC11ON OF FLOW - MODEL 350ADABGVIC (VERTICAL INSTALLATION) MODEL 350ADA (OUTDOOR INSTALLATION) SPECIFICATIONS The Double Check Detector Backflow Prevention Assembly shall be ASSE® Listed 1048, and supplied with full port gate valves. The main body and access cover shall be epoxy coated ductile iron (ASTM A 536 Grade 4), the seat ring and check valve shall be Noryl (NSF Listed), the stem shall be stainless steel (ASTM A 276) and the seat disc elastomers shall be EPDM. The first and second check valves shall be accessible for maintenance without removing the device from the line. The Double Check Detector Backflow Prevention Assembly shall be a WILKINS Model 350ADA. WILKINS a Zurn company, 1747 Commerce Way, Paso Robles, CA 93446 Phone:805-238-7100 Fax:805-238-5766 IN CANADA: ZURN INDUSTRIES LIMITED, 3544 Nashua Dr., Mississauga, Ontario 1_4V 11_2 Phone:905-405-8272 Fax:905-405-1292 Product Support Help Line: 877-BACKFLOW (877-222-5356) Website: http://www.zurn.com Page 2 of 2 Effective 02112 VINYINECH AWWA C900-07 VINYLTECH TECHNICAL DATA SUBMITTAL PVC.PIPE CONFORMANCE These specifications designate the requirements for manufacturing and installing Vinyltech AWWA C900- 07 water pipe. AWWA C900-07 - Polyvinyl Chloride (PVC) Pressure Pipe and Fabricated Fittings, 4 In. Through 12 In. (100mm Through 300mm), for Water Transmission and Distribution AWWA C605 - Underground Installation of Polyvinyl Chloride (PVC) Pressure Pipe and Fittings for Water ASTM 01784 - Standard Specification for Rigid Poly (Vinyl Chloride) (PVC) Compounds and Chlorinated Poly (Vinyl Chloride) (CPVC) Compounds ASTM D3139 - Standard Specification for Joints for Plastic Pressure Pipes Using Flexible Elastomeric Seals ASTM F477 - Standard Specification for Elastomeric Seals (Gaskets) for Joining Plastic Pipe ASTM 02412 - Standard Test Method for Determination of External Loading Characteristics of Plastic Pipe by Parallel-Plate Loading UNI-PUB-8 - Tapping Guide for AWWA C900 Pressure Pipe U NI-B-B - Recommended Practice for the Direct Tap- ping of PVC Pressure Water Pipe (Nominal Diameters 6-12 inch) PIPE COMPOUND The pipe shall be extruded from compounds meeting (PVC1120) the requirements of Cell Classification 12454, as defined in ASTM D1784, Standard Specification for Rigid Poly (Vinyl Chloride) (PVC) Compounds and Chlorinated Poly (Vinyl Chloride) (CPVC) Compounds. The PVC shall also be listed by the National Sanitation Foundation (NSF) for use in potable water. PIPE Vinyltech pipe shall be manufactured in accordance with AWWA C900-07. GASKET JOINT The gasket shall be reinforced with a steel band and meet the requirements of ASTM F477. Vinyltech pipe shall have an integral bell end with a locked-in factory installed gasket and shall meet the joint requirements of ASTM 03139. QUALITY CONTROL Each length of the pipe including the bell shall be hydrostatically tested. The pipe shall meet all ad- ditional test requirements as described in AWWA C900-07. Our full time quality assurance staff continually administers a rigid program of tests to maintain the production of the best pipe products available. INSTALLATION Recommended installation procedure of Vinyltech Corporation and the Uni-Bell PVC Pipe Association are outlined in AWWA C605, Under- ground Installation of Polyvinyl Chloride (PVC) Pressure Pipe and Fittings for Water. The Uni-Bell Handbook of PVC Pipe is also an invaluable re- source guide for design and installation. TAPPING The consistent success of tapping PVC pressure pipe is contingent upon the use of proper proce- dures and equipment. Vinyltech recommends strict compliance with the requirements as speci- fied in UNI-B-8, UNl-PUB-8, and AWWA C605. ASSEMBLING THE PIPE Assembly. of Vinyltech PVC water pipe is easily accomplished. A depth of entry mark is on each spigot end to serve as a visual check for rapid, accurate joint inspection. Do not over insert. Remove any mud, sand, or other foreign matter from the belled and spigot ends of the pipe. Carefully clean the gasket area. With a clean applicator (a brush or hand) lu- bricate the entire surface of the pipe from the spigot end to the depth of entry mark and the contact surface of the gasket with Vinyltech Brand Lubricant. Brace the bell to avoid disturbing the already installed joints. Align the pipe, insert the spigot into the bell and push. Do not insert past the entry mark line. MARKING The pipe shall be marked in accordance with AWWA C900 as in the following example. 4 - Wg Manufacturer's name and production codes 19) INTERNATIONAL Nominal size, dimension ratio number, and O.D. base (for example, 8" DR 18 CIS) Materials cell classification (PVC1120) AWWA pressure class (235 psi or 305 psi) FM and hydrostatic test pressure (T600, or T800) < > NSF AWWA designation number (AWWA C900-07) APPROVED National Sanitaion Foundation (NSF-61) CERTIFIED TO Underwriters Laboratories (UL) logo, third party NSF/ANSI SI certification. (j) Underwriters Production date and time code (VABB1513 48.34) Laboratories Inc.® FM Approvals (FM) logo, required FM pressure LISTED rating (150 or 200 psi), third party certification llHH A AN Grr •ERTAIL COMPANY 201 S. 61stAvenue Phoenix, AZ 65043 602 233-0071 602 272-4847 Fax www.vtpipe.com VINYLTECH NH PVC • PIPE 'J i {+14 IT 111, 1 1111 IlIiIi!Jk'4 TECHNICAL DATA SUBMITTAL C900 NOMINAL SIZE (IN) (mm) DR OUTER DIAMETER (IN) IIPRESSURE C MINIMUM LIFTS PER FEET PER WALL (IN) TRUCK LIFT APPROXIMATE WEIGHT (LB/1W) 4 (100) 4.800 0.267 16 1020 251.6 6 (150) 6.900 0.383 16 440 521.2 8 (200) 9.050 0.503 20 200 903.0 10 (250) 11.100 0.617 12 240 1364.4 12 (300) 13.200 0.733 28 60-80 1935.8 C900 NOMINAL SIZE (IN) (mm) DR 14 PRESSURE CLASS OUTER MINIMUM LIFTS PER DIAMETER (IN) WALL (IN) TRUCK FEET PER LIFT • APPROXIMATE WEIGHT(LB/100) 4 (100) 4.800 0.343 16 1020 317.5 6 (150) 6.900 0.493 16 440 658.7 8 (200) 9.050 0.646 20 200 1139.7 10 (250) 11.100 0.793 12 240 1722.3 12 (300) 13.200 0.943 28 60-80 2445.5 CROSS SECTIONAL VIEW SEALING POINTS THE BIEBER SEALING SYSTEM The Rieber system provides a proven pipe joint with an excellent track record in the field. It is the fastest growing system in the world because of its many advantages. Factory installed, locked-in gasket The pipe bell forms over the gasket, making a perfect fit Avoids the possibility of installing the wrong gasket Reduces installation problems The locked-in gasket eliminates gasket roll-out during joining The gasket is molded vs. extruded and spliced Works equally well under pressure or vacuum Three sealing points achieved vs. two LEAK-PROOF JOINTS "THE WORLDS BEST JOINT" NNYLTECH VII 201 S. 61st AvenueS Phoenix, AZ 85043 AN* O1TERTAIL cop.wpj.'y 602 233-0071 • 602 272-4847 Fax www.vtpipe.com MECHANICAL JOINT Cl 53 DUCTILE IRON , COMPACT FITTINGS TYLER uNIoN® Sizes 3"thru 12" UL Listed For Fire Main Equipment SAMPLE SPECIFICATIONS Mechanical Joint watermain fittings with accessories, 3" through 48" shall be manufactured from Ductile Iron in accordance with and meet all applicable terms and provisions of standards ANSI!AWWA C153!A21 .53 ANSI! AWWA C1 i/A21 .11 (current revisions). Ductile Iron Mechanical Joint Fittings 3" through 24" shall be rated for 350 PSI working pressure. 30" through 48" shall be rated for 250 psi working pressure. Flanged ductile-iron fittings in 24-in. (610 mm) and smaller sizes may be rated for 350 psi (2,413 kPa) with the use of special gaskets. All coated fittings meet requirements of NSF-61. NOTE - EXCEPTIONS: Mechanical Joint Fittings with flanged branches are rated for water pressure of 250 PSI. NOTE: Fittings are CEMENT LINED and seal coated in accordance with ANSI!AWWA C104!A21 .4; also available double cement-lined, bare or epoxy coated. I JOINT DIMENSIONS IN INCHES Size A Dia. B C Dia. D Dia. F Dia. J Dia. K1 Dia. K2 Dia. L M S I X Size No. 3 3.96 2.50 4.84 4.94 4.06 6.19 7.62 7.69 .58 .62 .39 33 5/ex3 4 4 4.80 2.50 5.92 6.02 4.90 7.50 9.06 9.12 .60 .75 .39 .34 3/401/2 4 6 6.90 2.50 8.02 8.12 7.00 9.50 11.06 11.12 .63 .88 .43 .36 7/ 3/4X3Y2 6 8 9.05 2.50 10.17 10.27 9.15 11.75 13.31 13.37 .66 1.00 .45 .38 7/ 3/401/2 6 10 11.10 2.50 12.22 12.34 11.20 14.00 15.62 15.62 .70 1.00 .47 .40 /8 3/401/2 8 12 13.20 2.50 14.32 14.44 13.30 16.25 17.88 17.88 .73 1.00 .49 .42 7/ 3/401/2 8 14 15.30 3.50 16.40 16.54 15.44 18.75 20.31 20.25 .79 1.25 .56 .47 7/9 3/4x4 10 16 17.40 3.50 18.50 18.64 17.54 21.00 22.56 22.50 .85 1.31 .57 .50 /8 3/4x4 12 18 19.50 3.50 20.60 20.74 19.64 23.25 24.83 24.75 1.00 1.38 .68 .54 /8 3/4X4 12 20 21.60 3.50 22.70 22.84 21.74 25.50 27.08 27.00 1.02 1.44 .69 .57 7/ 3/4x4 14 24 25.80 3.50 26.90 27.04 25.94 30.00 31.58 31.50 1.02 1.56 .75 .61 7/ 3/4x4½ 16 30 32.00 4.00 33.29 33.46 32.17 36.88 39.12 39.12 1.31 2.00 .82 .66 Fl8 1x5½ 20 36 38.30 4.00 39.59 39.76 38.47 43.75 46.00 46.00 1.45 2.00 1.00 .74 F/s 1x5V2 24 42 44.50 4.00 45.79 45.96 44.67 50.62 53.12 53.12 1.45 2.00 1.25 .82 1/8 11/4x6½ 28 48 50.80 4.00 52.09 52.26 50.97 57.50 60.00 60.00 1.45 2.00 1.35 .90 1% 1¼x6½ 32 Tyler Utilities Division • 11910 C 492 . Tyler, Texas 75706 (800) 527-8478 02/01/08 Union Foundry Company • Box 309 Anniston, Alabama 36202 (800) 226-7601 BOLTS MECHANICAL JOINT Cl 53 DUCTILE IRON COMPACT FITTINGS TYLER UNION@ Sizes 30 thru 120 UL Listed For Fire Main Equipment BENDS 900 Bends (1/4) 450 Bends (1/8) 221/2° Bends (1/16) 11'/4° (1/32) Dimensions Dimensions Dimensions Dimensions Size I A R Weight A R Weight A R Weight A R Weight 3 .34 3.5 2.5 19 2.00 2.41 17 1.50 2.51 15 1.25 2.53 16 4 .35 4.0 3.0 26 2.50 3.56 22 1.75 3.81 20 1.50 5.12 20 6 .37 6.5 6.0 49 3.50 7.25 39 2.25 6.35 31 1.50 5.12 29 8 .39 7.5 7.0 64 4.00 8.44 56 2.85 11.80 50 2.06 15.80 45 10 .41 9.5 9.0 102 5.01 10.88 78 3.35 14.35 66 2.32 18.36 59 12 .43 10.5 10.0 129 5.98 13.25 102 3.86 16.90 87 2.56 20.90 82 14 .51 12.0 11.5 214 5.50 12.06 155 3.93 17.25 142 2.59 21.25 136 16 .52 13.0 12.5 273 5.98 13.25 204 3.98 17.50 178 2.62 21.50 157 18 .59 15.5 14.0 411 6.50 12.36 292 7.50 30.19 286 3.00 60.84 283 20 .60 17.0 15.5 519 7.00 13.59 372 8.50 35.19 376 3.50 71.07 374 24 .62 17.0 15.5 721 7.50 14.89 490 9.00 37.69 512 3.50 76.12 487 30 .66 21.50 19.0 930 10.50 9.31 716 6.75 21.36 665 4.75 22.84 600 36 .74 24.50 22.0 1450 11.50 21.73 1110 7.75 26.39 960 5.00 25.38 820 42 .82 29.25 26.7 2205 14.00 27.76 1610 9.00 32.68 1350 6.00 35.54 1180 48 .90 33.25 30.75 2990 15.00 30.17 2090 10.00 27.70 1760 6.50 40.61 1475 *OFFSETS MJxMJ MixPE Dimensions Weights Size D 1' L MJxMJMixPE 4 6 10 -- 4 12 16 -- 4 18 22 -- 4 24 28 -- 6 6 12 17.5 6 12 18 -- 6 18 24 -- 6 24 30 -- 8 6 13 -- 8 12 19 -- 8 18 25 -- * Not included in AWWA C153. 45 55 65 75 41 65 75 85 84 90 100 54 Tyler Utilities Division • 11910 C 492 . Tyler, Texas 75706 . (800) 527-8478 2 Union Foundry Company• Box 309 . Anniston, Alabama 36202 (800) 226-7601 02/01/08 MECHANICAL JOINT Cl 53 DUCTILE IRON COMPACT FITTINGS Sizes 3" thru 12" UL Listed For Fire Main Equipment BENDS / - W -Y '4. 900 Bend Mi x PE (1/4) 450 Bend Mix PE(1/8) 221/20 Bend MJ x PE(1/16) 111/4* Bend Mi xPE(1/32) Dimensions Dimensions Dimensions Dimensions Size I A Y R Weight A Y R Weight A V R Weight A V R Weight 3 .34 3.5 9.0 2.5 18 2.0 7.5 2.41 17 1.50 7.00 2.51 19 1.25 6.75 7.62 15 4 .35 4.0 9.5 3.0 26 2.5 8.0 3.56 22 1.75 7.25 3.81 20 1.50 7.00 5.12 20 6 .37 6.0 11.5 5.0 45 3.2 8.7 5.49 38 2.25 7.75 6.35 33 1.50 7.00 5.12 32 8 .39 7.5 13.0 7.0 64 4.0 9.5 8.44 55 2.84 8.34 11.80 51 2.05 7.55 15.80 44 10 .41 9.5 15.0 9.0 108 5.0 10.5 10.88 78 3.35 8.85 14.35 66 2.31 7.81 18.36 60 12 .43 9.0 14.4 6.0 114 6.0 11.5 13.25 104 3.50 9.00 12.70 89 2.56 8.06 20.90 79 14 .51 12.0 20.0 11.5 219 5.5 13.4 10.85 165 3.93 11.93 17.25 152 2.59 10.59 21.25 137 16 .52 13.0 21.0 12.5 254 6.0 14.0 13.25 206 3.98 11.98 17.50 181 2.62 10.62 21.50 161 24 .62 17.0 25.0 15.5 710 7.5 16.6 14.69 460 9.00 17.66 37.69 455 9.00 26.12 12.00 475 30 .68 21.5 30.5 -- 865 10.5 19.5 -- 715 6.75 15.75 -- 600 -- -- -- -- R 90° Bend Mi x Flange 45° Bend Mi x Flange 221/20 Bend MJ x Flange 111/4* Ben Mix Flange (1/4) (1/8) (1/16) (1/32) Dimensions Dimensions Dimensions Dimensions Size I A R F Weight A R F Weight A R F Weight A R F Weight 3 .34 3.5 2.5 5.5 21 ... ... .. .. ... ... .. .. ... 4 .35 4.0 3.0 6.5 28 2.50 3.56 4.0 34 1.75 3.81 4.0 34 1.50 5.12 4.0 19 6 .37 6.0 5.0 8.0 45 3.25 5.49 5.0 57 2.25 5.35 5.0 57 1.50 5.12 5.0 30 8 .39 7.5 7.0 9.0 73 4.25 7.93 5.5 83 2.50 7.62 5.5 83 1.75 7.70 5.5 50 10 .41 9.5 9.0 11.0 113 5.00 9.76 6.5 122 3.00 10.16 6.5 122 2.00 10.25 6.5 75 12 .43 10.5 10.0 12.0 141 6.00 12.19 7.5 159 3.50 12.70 7.5 159 2.25 12.82 7.5 88 14 .51 12.0 11.5 14.0 217 5.50 10.85 8.5 207 16 .52 13.0 12.5 15.0 280 6.00 12.02 9.5 290 B--------- 90° Swivel x Swivel Hydrant Eli Dimensions Size I A B C D E F R *weight 6 .37 10.5 15.5 6.90 11.2 6.81 7.98 6.0 74 * Weight includes two swivel glands. Tyler Utilities Division • 11910 CR 492 Tyler, Texas 75706 . (800) 527-8478 02/01/08 Union Foundry Company • Box 309 Anniston, Alabama 36202 (800) 226-7601 3 MECHANICAL JOINT Cl 53 DUCTILE IRON COMPACT FITTINGS Sizes 3" thru 12" UL Listed For Fire Main Equipment TYLER UNION® TEES Mi Tee Mi x FE Tee - Mi x Swivel Tee Cross Size I Ti H Dimensions J1 J2 J3 Mi MJxFE Weights fMJxS Cross 3 .34 .34 3.5 3.50 5.5 ... 26 29 ... 31 4x3 .35 .34 3.5 4.00 6.5 ... 35 34 ... 39 4 .35 .35 4.0 4.00 6.5 ... 36 39 ... 45 6x3 .37 .34 4.0 4.00 6.5 ... 51 54 6x4 .37 .35 4.0 5.00 8.0 ... 52 57 :.. 62 6 .37 .37 5.0 5.00 8.0 10.50 66 68 77 79 8x3 .39 .34 4.0 6.50 9.0 ... 56 8x4 .39 .35 4.5 6.50 9.0 ... 72 82 ... 84 8x6 .39 .37 5.5 6.50 9.0 11.50 79 81 105 98 8 .39 .39 6.5 6.50 9.0 11.50 90 101 116 112 10x3 .41 .34 4.0 7.50 11.0 ... 80 10x4 .41 .35 4.5 7.50 11.0 ... 82 92 ... 98 10x6 .41 .37 5.5 7.50 11.0 13.00 99 116 114 121 10x8 .41 .39 6.5 7.50 11.0 13.00 116 128 138 135 10 .41 .41 7.5 7.50 11.0 ... 132 144 ... 156 120 .43 .34 4.0 8.75 12.0 ... 99 12x4 .43 .35 4.5 8.75 12.0 ... 108 118 ... 119 12x6 .43 .37 5.5 8.75 12.0 14.25 119 133 132 138 12x8 .43 .39 6.5 8.75 12.0 14.25 126 146 149 149 12x10 .43 .41 7.5 8.75 12.0 ... 159 174 ... 187 12 .43 .43 8.75 8.75 12.0 ... 171 198 ... 202 14x6 .51 .44 6.5 10.50 14.0 16.00 183 205 211 210 14x8 .51 .45 7.5 10.50 14.0 ... 211 ... ... 231 14x10 .51 .46 8.5 10.50 14.0 ... 229 244 ... 255 14x12 .51 .47 9.5 10.50 14.0 ... 245 284 ... 269 14 .51 .51 10.5 10.50 14.0 ... 281 291 ... 299 16x6 .52 .45 6.5 11.50 15.0 17.00 222 230 243 250 16x8 .52 .46 7.5 11.50 15.0 ... 245 248 ... 264 16x10 .52 .47 8.5 11.50 15.0 ... 265 287 ... 286 16x12 .52 .48 9.5 11.50 15.0 ... 277 312 ... 312 16x14 .52 .51 10.5 11.50 15.0 ... 317 348 16 .52 .52 11.5 11.50 15.0 ... 337 324 ... 457 30 .66 .66 22.0 22.00 ... ... ... ... ... 1840 36 .74 .74 26.0 26.0 ... ... ... ... ... 2655 t Weights include swivel gland Tyler Utilities Division • 11910 CR 492 Tyler, Texas 75706 . (800) 527-8478 4 Union Foundry Company• Box 309 • Anniston, Alabama 36202 (800) 226-7601 02/01/08 Mi x Swivel Tee Mi GLANDS - Glands Size Weight Size Weight 3 3 12 10 4 4 14 17 6 5 16 21 8 6 18 22 10 9 20 32 24 37 LONG LENGTH Swivel x Solid Adapter with Swivel Gland Size by Wall Laying Length Thickness Weight 6x13 .37 52 6x18 .37 65 6x24 .37 69 8x12 .39 52 LAYING LENGTHTiTT SIZE Swivel x Swivel Adapter Size by Wall Laying Length Thickness Weight 6x12 .37 28 6x18 .37 49 6x24 .37 52 TYLER UNION® TEES (Continued) Mi Tee Mi x FE Tee MECHANICAL JOINT Cl 53 DUCTILE IRON COMPACT FITTINGS Sizes 3" thru 12" UL Listed For Fire Main Equipment Dimensions Weights Size T T' H I' P J3 Mi MJxFE fMJxS 18x6 .59 .44 6.5 14.5 18x8 .59 .45 7.5 14.5 18x10 .59 .47 8.5 12.5 18x12 .59 .49 9.5 12.5 18x14 .59 .56 10.5 12.5 18x16 .59 .57 11.5 12.5 18 .59 .59 13.0 12.5 20x6 .60 .44 7.0 16.0 20x8 .60 .45 8.0 14.0 20x10 .60 .47 9.0 14.0 20x12 .60 .49 10.0 14.0 20x14 .60 .56 11.0 14.0 20x16 .60 .57 12.0 14.0 20x18 .60 .59 13.0 14.0 20 .60 .60 14.0 14.0 24x6 .62 .44 7.0 18.0 24x8 .62 .45 8.0 16.0 24x10 .62 .47 9.0 16.0 2412 .62 .49 10.0 18.0 24x14 .62 .56 11.0 16.0 24x16 .62 .57 12.0 19.5 24x18 .62 .59 13.0 16.0 24x20 .62 .60 15.0 17.0 24 .62 .62 17.0 17.0 30x6 .66 .36 7.00 20.0 30x8 .66 .38 8.50 20.0 30x12 .66 .42 10.0 20.0 30x16 .66 .50 12.5 20.0 30x20 .66 .57 15.0 20.0 30x24 .66 .61 16.0 20.0 30 .66 .66 20.0 20.0 36x16 .74 .50 12.5 23.5 36x24 .74 .61 16.0 23.5 36x30 .74 .66 20.0 23.5 36 .74 .74 23.5 23.5 42 .82 .82 30.0 30.0 15.5 18.0 275 261 279 14.5 ... 280 351 286 372 415 445 490 17.0 19.5 335 362 358 390 417 460 475 530 560 605 19.0 21.5 465 451 457 475 516 549 580 585 625 744 675 740 844 700 739 739 959 995 1160 1323 1350 1498 1555 1900 3175 t Weights include swivel gland. Tyler Utilities Division • 11910 CR 492 • Tyler, Texas 75706 . (800) 527-8478 02/01/08 Union Foundry Company Box 309 Anniston, Alabama 36202 • (800) 226-7601 5 Mi x MJ MJSEBXPE MJLEBxPE PE x PE 18 28 28 36 39 53 59 54 67 64 57 63 104 104 100 100 132 136 128 120 140 201 196 175 180 194 225 214 208 225 233 320 314 325 325 315 475 495 525 478 770 1185 1505 17 25 26 34 38 46 48 52 61 58 62 61 107 107 102 101 131 128 124 123 139 180 180 170 181 180 210 208 198 215 220 302 325 319 310 305 565 590 560 495 890 874 746 725 MECHANICAL JOINT Cl 53 DUCTILE IRON COMPACT FITTINGS Sizes 3" thru 12" UL Listed For Fire Main Equipment TYLER UNION® WYES/LATERAL Dimensions MJ SEB LEB PE Weights Size T 11 L I I I MJ SEB LEB PE Y 4x3 .35 .34 3.0 8.5 8.5 14.0 *Wyes 6x3 .37 .34 5.0 10.5 10.5 16.0 6x4 .37 .35 4.0 9.5 9.5 15.0 Size A Dimensions Y T V Weights 8x4 .39 .35 5.0 10.5 10.5 16.0 8x6 .39 .37 4.0 9.5 9.5 15.0 3 2.5 7.5 .34 .34 36 10x4 .41 .35 7.0 12.5 12.5 18.0 4x3 2.0 8.5 .35 .34 39 10x6 .41 .37 5.0 10.5 10.5 16.0 4 2.5 8.5 .35 .35 45 10x8 .41 .39 4.0 9.5 9.5 15.0 6x4 1.5 11.0 .37 .35 67 12x4 .43 .35 9.0 14.5 14.5 20.0 6 3.0 13.0 .37 .37 85 12x6 .43 .37 7.0 12.5 12.5 18.0 8x4 0.5 13.0 .39 .35 86 12x8 .43 .39 5.0 10.5 10.5 16.0 8x6 2.0 14.5 .39 .37 109 12x10 .43 .41 4.0 9.5 9.5 15.0 8 3.5 16.0 .39 .39 117 14x6 .51 .44 9.0 17.0 14.5 22.5 10x4 0.0 15.0 .41 .35 112 148 .51 .45 7.0 15.0 12.5 20.5 10x6 1.0 16.0 .41 .37 129 14x10 .51 .46 5.0 13.0 10.5 18.5 10x8 2.5 17.0 .41 .39 162 1412 .51 .47 4.0 12.0 9.5 17.5 10 3.5 19.0 .41 .41 199 16x6 .52 .45 11.0 19.0 16.5 24.5 12x4 0.0 16.5 .43 .35 141 16x8 .52 .46 9.0 17.0 14.5 22.5 12x6 1.5 18.5 .43 .37 170 16x10 .52 .47 7.0 15.0 12.5 20.5 12x8 1.5 18.5 .43 .39 177 16x12 .52 .48 5.0 13.0 10.5 18.5 16x14 .52 .51 4.0 12.0 12.0 20.0 12x10 3.0 20.0 .43 .41 216 18x8 .59 .45 14.0 22.0 19.5 27.5 12 4.5 22.5 .43 .43 269 1 8x1 0 .59 .47 12.0 20.0 17.5 25.5 t14 6.0 25.0 .51 .51 476 18x12 .59 .49 10.0 18.0 15.5 23.5 16x6 0.0 21.0 .52 .45 300 18x14 .59 .56 8.0 16.0 16.0 24.0 16x8 0.5 22.5 .52 .46 349 18x16 .59 .57 7.0 15.0 15.0 23.0 t16x12 3.5 25.0 .52 .48 471 20x10 .60 .47 14.0 22.0 19.4 27.5 t16 6.5 28.0 .52 .52 635 20x12 .60 .49 12.0 20.0 17.5 25.5 * Not included in AA/WAC153 20x14 .60 .56 10.0 18.0 17.8 26.0 f Rated at250psi. 20x16 .60 .57 8.0 16.0 15.8 24.0 20x18 .60 .59 7.0 15.0 15.0 23.0 MJ x FE Flange Dimensions are on inside SIcover. 24x12 .62 .49 16.0 24.0 21.4 29.5 24x14 .62 .56 14.0 22.0 21.8 30.0 24x16 .62 .57 12.0 20.0 19.8 28.0 T 24x18 .62 .59 10.0 18.0 18.0 26.0 9-H 1 . 24x20 .62 .60 8.0 16.0 16.0 24.0 ITI_ 30x16 .66 .50 30.0 39.0 30x18 .66 .54 28.0 37.0 30x20 .66 .57 24.0 33.0 U MJx PE xMiTee 30x24 .66 .61 10.0 24.5 Dimensions 36x16 .74 .50 ... Size I T1 H i1 Z Weights 36x20 .74 .57 ... 45.0 6 .37 .37 5.0 5.0 11.5 57 36x24 .74 .61 19.0 33.0 8x6 .39 .37 5.5 6.5 11.5 79 3600 .74 .66 ... 24.5 8 .39 .39 6.5 6.5 12.5 83 4200 .82 .66 20.0 10 .41 .41 7.5 7.5 13.0 133 48x30 .90 .66 40.0 Tyler Utilities Division • 11 910 CR 492 Tyler, Texas 75706 (800) 527-8478 6 Union Foundry Company• Box 309 • Anniston, Alabama 36202 (800) 226-7601 17 18 27 20 27 26 36 33 39 30 51 52 49 52 47 68 60 66 54 65 60 65 57 112 108 100 100 100 141 128 136 136 128 123 119 113 138 133 195 185 190 200 190 210 210 205 222 300 322 340 ,,, 02/01/08 MECHANICAL JOINT Cl 53 DUCTILE IRON COMPACT FITTINGS ® Sizes 3° thru 12° UL Listed For Fire Main Equipment TYLER UNION SOLID & TAPPED PLUGS & CAPS SOLID SLEEVES MEET. 3-12" 1411_2411 3n12" 14-24' L2 Mi Plug Mi Cap Short Long Dimensions Max. Weights Dimensions Weights Size I Tap Plugs Caps Size 1 11 L2 Short Long 3 .46 2 9 8 3 .34 7.5 12 13 22 4 .46 2 9 10 4 .35 7.5 12 19 25 6 .46 2 18 18 6 .37 7.5 12 28 39 8 .46 2 25 26 8 .39 7.5 12 38 55 10 .56 2 36 32 10 .41 7.5 12 48 68 12 .56 2 47 46 12 .43 7.5 12 62 81 14 .62 2 76 85 14 .56 9.5 15 116 146 16 .62 2 98 94 16 .57 9.5 15 138 174 18 .65 2 138 121 18 .68 9.5 15 160 230 20 .66 2 158 149 20 .69 9.5 15 212 269 24 .68 2 223 210 24 .75 9.5 15 272 380 30 .66 2 355 345 30 .66 15.0 15 500 36 .74 2 688 626 30 .66 ... 24 ... 640 36 .74 15.0 15 725 36 .74 ... 24 ... 925 MJ x FE Flange 42 .82 ... 24 ... 1146 TAPPED TEE Dimensions are 48 .90 ... 24 ... 1455 ADAPTERS Lt Lz ___ MJxFE FExPE MJ Tapped Tee (2" Tap) Dimensions Dimensions Weights Size T I) 12 MJxFE FExPE 3 .34 6 12 Size I L Max. Tap Weights 4 .35 6 12 3 .34 6 2 19 6 .37 6 12 4 .35 6 2 23 8 .39 6 12 6 .37 6 2 35 10 .41 6 12 8 .39 6 2 54 12 .43 6 12 10 .41 6 2 68 14 .51 6 12 12 .43 6 2 88 16 .52 6 12 16 .52 6 2 164 nn 4A It LU .UU U 30 .66 7 36 .74 8 Tyler Utilities Division • 11910 CR 492 Tyler, Texas 75706 (800) 527-8478 02/01/08 Union Foundry Company• Box 309 • Anniston, Alabama 36202 (800) 226-7601 18 26 36 50 60 88 127 155 275 470 750 23 35 50 69 88 149 7 MECHANICAL JOINT Cl 53 DUCTILE IRON COMPACT FITTINGS ® Sizes 3" thru 12" UL Listed For Fire Main Equipment TYLER UNION Mi x FE DUAL PURPOSE CUTTING-IN SLEEVE Cutting-In Sleeve with Dual Purpose Accessories Dimensions Shipping Wt. i Size For Pioe Size L I) T Assembled 4 4.80-5.000.D. 10 9.5 .35 33 6 6.90-7.10 O.D. 10 9.5 .37 50 8 9.05-9.300.D. 10 9.5 .39 67 10 11.10-11.400.D. 10 9.5 .41 122 12 13.20-13.500.D. 10 9.5 .43 157 Flanged ends are faced and drilled per ANSI/AWWA C1 0/A21 .10. Mechanical joint ends are designed to receive both stan- dard and oversize gray or ductile iron pipe as shown above. TYPICAL CUTTING-IN SLEEVE INSTALLATIONS VALVE INSTALLATIONS *RETAINER GLAND ASSEMBLY Pipe Wall Thickness: Sizes 3-12" are recommended for ductile iron pipe class 50 thru 56. Sizes 14" thru 24" are recommended for ductile iron pipe class 53 thru 56. DUCTILE IRON RETAINER GLANDS Mechanical Joint Retainer Glands are designed to provide a method for restrain- ing mechanical joint pipe and fittings and other standardized mechanical joints against possible joint separation, rupture or blow-out caused by internal water pres- sure. The set screws are square-headed with Type C knurled cup points, and are shipped already assembled in the Glands. They are manufactured of 4140 grade alloy steel, and are heat treated to a Rock- wall "C" 45/53 case hardness. Tee-head bolts and gaskets are not included, but may be ordered separately. Recommend- ed torque for set screws is 75 foot pounds, and set screws on opposite sides of the glands should be tightened alternately. Tee-head bolt hole size and spac- ing are equal to Mi Glands as shown in AWWA C-i 11. Standard mechanical Joint gaskets as shown in C-i ii should be used. i.i ONES, rnrnsnrnrnrnntinnrnranaA A See Installations Instructions........................................................Page 50 Pressure Gland Pipe O.D. D.I. Pipe No of Size of Rating, O.D. O.D. Wall Set Set Gland Weight Size psi B A Class Screws Screws Weight w/Acces. 3 350 7.69 3.96 50-56 4 5/8x2 5 7 4 350 9.12 4.80 50-56 4 %x2 6 13 6 350 11.12 6.90 50-56 6 %x2 11 20 8 250 13.37 9.05 50-56 9 5/sx2 13 25 10 250 15.62 11.10 50-56 12 %x2 18 33 12 150 17.88 13.20 50-56 16 5/8x2 23 38 14 250 20.25 15.30 53-56 20 %x2'/2 44 55 16 200 22.50 17.40 53-56 24 5/ax21/2 51 64 18 200 24.75 19.50 53-56 24 %x2 1/2 62 72 20 200 27.00 21.60 53-56 28 5/sx3 73 91 24 150 31.50 25.80 53-56 32 %x3 93 118 * Not included in AWWA Cl 10 Tyler Utilities Division • 11910 C 492 Tyler, Texas 75706 (800) 527-8478 8 Union Foundry Company• Box 309 • Anniston, Alabama 36202 (800) 226-7601 02/01/08 3 622 Tapping Sleeve Certified to NSF®/ANSI 61-G Sme(at' Meets AWWA C223 Standards A SEfl5LJ5 cOVA Recessed cavity for mating to lip on standard tapping valves per MSS SP60. Heavy welded ( steel outlet half. S Double-radius - head special alloy bolts with heavy hex nuts and flat washers.. - - -.-/ Snug-fitting heavy steel back half eliminates deflection without shims or pads 3/4-inch NPT test plug. Roll resistant, self-energizing concave wedge gasket. Cutaway View Showing Gasket Section Reduces Inventory Built in range means one sleeve fits both classes of cast iron or asbestos cement pipe. Smith-Blair Tapping Slee- ves are fast and easy to install with simple hand tools, require no caulking or special equipment and may be used with any at andard t apping valve. The self-energizing gasket is designed to minimize rolling and binding during Inst allation Benefits and has a generous cross section to assure a good seal every time. The built-in range of Smith- Blair Tapping Sleeves means one sleeve fits several classes of pipe. Ease of Installation No caulking, welding or special tools needed. Awrench to tighten bolts is the only tool required to install a sleeve on pipe. Non-Standard Sizes Available Sleeves with heavy flanges or for non-standard size pipe are available on request. Time Saving A normal crew can install and complete taps in less time than it takes to Inst all a caulk type sleeve. Reinforces Pipe Sleeve design directly reinforces pipe without need of shims or pads ... also weighs less than heavy cast iron sleeves. CC-620 3 Milk 622 Tapping Sleeve Certified to NSF®/ANSI 61-G Meets AWWA C223 Standards A SEOSUA C$A* Smith-Blaire 622 Tapping Sleeves consist of two sections of heavy welded steel that bolt together on the pipe and seal against a concave wedge gasket around the tap opening. The outlet half has a recessed flat faced flange to mate with standard tapping valves per MSS SP60 up through 12 inch size-on-size. For tap sizes 14-inch and above, flanges can be furnished to accommodate the valve requirements. The outlet half also has a 3/4 inch NPT test plug. Exclusive Concave Wedge Gasket Roll Resistant Will not roll or bind on installation. Self-Energizing Seal increases with line pressure. Generous Cross Section Assures a good seal even on rough or pitted pipe. Field Tested Field tests, as well as lab tests, have consistently proven wedge gasket performance superior to 0-ring, modified 0-Ring or flat gasket performance. B Run Pipe O.D. t Bolts CITY E Size F Flanged _il ...Gasket A 01 01- Material Specifications Body: Carbon steel ASTM A283 Grade C. Optional: All 304 stainless steel. Flanges: AWWA C207 Class D, ANSI 150# drilling. Recessed for Tapping Valve Per MSS-SP 60. Optional: Other types of Flanges, threaded outlets; MJ Outlets. Gasket: Nitrile (Buna-N) NSF® 61 listed. Concave Wedge Gasket—compounded to resist--water, oil, acids, alkalies, most (aliphatic) hydro-carbon fluids and many chemicals. Temperatures up to 180°F. Bolts, Nuts High strength low alloy steel with heavy semi- & Washers:finished hexagon nuts to ASTM A-307 (ANSI A21.11) standards. Optional-type 304 stainless steel bolts and nuts are coated to prevent galling. Finish: Fusion bonded Flexi-Coat® epoxy per AWWA C213, coated to an average of 12 mil thickness. Material specifications are subject to change. 3M NP Te PIL 622 Tapping Sleeve Dimensional Data Outlet Nominal Body Thickness A (in) B (in) C (in) D (in) E F (in) Size Body Size (in) 4 1/4'Topx 9 5 51/16 41/32 6 5/8 3/16 Bottom 6 3/8 12 5 51/16 419/32 8 5/8 8-30 3/8 12 5 51/16 419/32 6 3/4 6 3/8 12 5 71/116 61/18 8 5/8 6 8-30 3/8 12 5 71/16 61/2 6 3/4 8 3/8 16 5 91/16 81/8 8 3/4 8 10-30 3/8 16 5 91/16 81/2 8 3/4 10 10-30 3/8 20 5 113/32 101/4 10 3/4 14-24 3/8 20 5 133/32 121/4 1 10 3/4 12 30 3/8 24 5 133/32 12/1/4 1 12 1 3/4 Larger sizes and outlets available on request. For MJ Outlets, replace the last 200's in the middle eight digits with MJ. Example: 622-127504MJ-003. 4 CC-620 622 Tapping Sleeve Certified to NSF®/ANSI 61-G ,5m a-jt-&it Meets AWWA C223 Standards * sensus CtA'*w Nominal Size of Flexi-Coats Epoxy Flexi-Coat® Epoxy Weight Pipe x Flanged D with Alloy Bolts with Stainless Steel Bolts Each Range (Inches) Catalog Number Catalog Number Outlet Pounds 4 x 4* 4.50 622-04500400-203 622-04500400-231 34 4 x 4* 4.80 622-04800400-203 622-04800400-231 34 4-5 x 6 5.00-5.22 622-05100400-203 622-05100400-231 34 6 x 4 622-06630400-003 622-06630400-031 71 6 x 6* 6.57-6 .73 622-06630600-203 622-06630600-231 76 6x4 622-06900400-003 622-06900400-031 71 6 x 6* 6.90-7.20 622-06900600-203 622-06900600-231 76 6 x 4 622-07200400-003 622-07200400-031 71 6 x 6* 7.07-7.40 622-07200600-203 622-07200600-231 76 6 x 4 740-7.73 622-07450400-003 622-07450400-031 71 8 x 4 622-08000400-003 622-08000400-031 78 8 x6 7.80-813 622-08000600-003 622-08000600-031 87 8 x 4 622-08630400-003 622-08630400-031 78 8 x 6 8.36-8.75 622-08630600-003 622-08630600-031 87 8 x 8* 622-08630800-203 622-08630800-231 117 8 x 8* 8.73-9.12 622-08800800-203 622-08800800-231 78 8 x 4 622-09050400-003 622-09050400-031 78 8 x 6 9.05-9.40 622-09050600-003 622-09050600-031 87 8 x 8* 622-09050800-203 622-09050800-231 117 8 x 4 622-09400400-003 622-09400400-031 78 8 x 6 9.27-9.69 622-09400600-003 622-09400600-031 87 8 x 8* 622-09400800-203 622-09400800-231 117 8-10 x4 622-10000400-003 622-10000400-031 82 8-10 x 6 9.68-10.10 622-10000600-003 622-10000600-031 94 8-10 x 8* 622-10000800-203 622-10000800-231 125 10 x 4 622-10750400-003 622-10750400-031 82 10 x 6 622-10750600-003 622-10750600-031 94 lOx 8 10.45-10.88 622-10750800-003 622-10750800-031 125 10 10* 622-10751000-203 622-10751000-231 138 10 x 4 622-11100400-003 622-11100400-031 82 lOx 6 622-11100600-003 622-11100600-031 94 10 x 8 11.03-11.47 622-11100800-003 622-11100800-031 125 lOx 10* 622-11101000-203 622-11101000-231 138 10x4 622-11400400-003 622-11400400-031 82 lOx 6 622-11400600-003 622-11400600-031 94 lOx 8 11.36-11.80 622-11400800-003 622-11400800-031 125 lOx 10* 622-11401000-203 622-11401000-231 138 10-12 x 4 622-12000400-003 622-12000400-031 97 10-12 x 6 622-12000600-003 622-12000600-031 103 10-12 x 8 11.76-12.20 622-12000800-003 622-12000800-031 135 1012 x 10* 622-12001000-203 622-12001000-231 170 12 x 4 622-12750400-003 622-12750400-031 97 12 x 6 622-12750600-003 622-12750600-031 103 12 x 8 12.42-12.88 622-12750800-003 622-12750800-031 135 12x10 622-12751000-003 622-12751000-031 170 12 x 12* 622-12751200-203 622-12751200-231 201 *Sizeon Size Taps Require a 1/2" undersize shell cutter. Larger Size-on-Size and smaller size Tapping Sleeves are available upon request. Also available in all stainless steel material. For MJ Outlets, replace the last 2 "00's in the middle eight digits with "MJ". Example: 622-127504MJ-003. CC-620 43 622 Tapping Sleeve Certified to NSF®IANSI 61-G Sma4-94iZz Meets AWWA C223 Standards A SCfl5U$ cer Nominal Size of 0. D Flexi-Coat® Epoxy Flexi-Coat Epoxy Weight Pipe x Flanged Range (Inches) with Alloy Bolts with Stainless Steel Bolts Each Catalog Number Catalog Number Outlet Pounds 12 x 4 622-13200400-003 622-13200400-031 97 12 x 6 622-13200600-003 622-13200600-031 103 12x8 13.13-13.60 622-13200800-003 622-13200800-031 135 12 X 10 622-13201000-003 622-13201000-031 170 12 x 12* 622-13201200-203 622-13201200-231 201 12x4 622-13820400-003 622-13820400-031 97 12 x 6 622-13820600-003 622-13820600-031 103 12x8 13.60-14.09 622-13820800-003 622-13820800-031 135 12x10 622-13821000-003 622-13821000-031 170 12 x 12* 622-13821200-203 622-13821200-231 201 12 x 4 622-14250400-003 622-14250400-031 103 12 x 6 622-14250600-003 622-14250600-031 111 12x8 14.10-14.58 622-14250800-003 622-14250800-031 145 12 x 10 622-14251000-003 622-14251000-031 204 12 x 12* 622-14251200-203 622-14251200-231 229 12 x 4 622-14750400-003 622-14750400-031 108 12 x 6 622-14750600-003 622-14750600-031 111 12 x 8 14.59-15.08 622-14750800-003 622-14750800-031 148 12 X 10 622-14751000-003 622-14751000-031 204 12x12* 622-14751200-003 622-14751200-031 229 14 x 4 622-15300400-003 622-15300400-031 108 14 x 6 622-15300600-003 622-15300600-031 111 14 x 8 15.23-15.72 622-15300800-003 622-15300800-031 148 14 x 10 622-15301000-003 622-15301000-031 204 14 x 12 622-15301200-003 622-15301200-031 229 14-16 x 4 622-16000400-003 622-16000400-031 108 14-16x6 622-16000600-003 622-16000600-031 111 14-16 x 8 15.73-16.22 622-16000800-003 622-16000800-031 148 14-16 x 10 622-16001000-003 622-16001000-031 204 14-16 x 12 622-16001200-003 622-16001200-031 229 14-16 x 4 622-16470400-003 622-16470400-031 108 14-16 x 6 622-16470600-003 622-16470600-031 111 14-16 x 8 16.30-16.73 622-16470800-003 622-16470800-031 148 14-16 x 10 622-16471000-003 622-16471000-031 204 14-16 x 12 622-16471200-003 622-16471200-031 229 14-16 x 4 622-16840400-003 622-16840400-031 108 14-16 x 6 622-16840600-003 622-16840600-031 111 14-16 x 8 16.74-17.26 622-16840800-003 622-16840800-031 148 14-16x10 622-16841000-003 622-16841000-031 204 14-16 x 12 622-16841200-003 622-16841200-031 229 16 x 4 622-17400400-003 622-17400400-031 117 16 x 6 622-17400600-003 622-17400600-031 122 16 x 8 17.33-17.87 622-17400800-003 622-17400800-031 162 16 x 10 622-17401000-003 622-17401000-031 216 16 x 12 622-17401200-003 622-17401200-031 245 16 x 4 622-18000400-003 622-18000400-031 117 16 x 6 622-18000600-003 622-18000600-031 122 16x8 17.88-18.43 622-18000800-003 622-18000800-031 162 16 x 10 622-18001000-003 622-18001000-031 216 16x12 622-18001200-003 622-18001200-031 245 16 x 4 622-18780400-003 622-18780400-031 117 16x6 622-18780600-003 622-18780600-031 122 16 x 8 18 . 46-19 . 03 622-18780800-003 622-18780800-031 162 16x10 622-18781000-003 622-18781000-031 216 16 x 12 622-18781200-003 622-18781200-031 245 ize-on-tze taps require a iiz unoersize sneti cutter. Larger oize-on-otze ana smatter size iapping oieeves are dvdlldLllC U UFl ler.UC5t. For Md Outlets, replace the last 2 '00's in the middle eight digits with 'MJ". Example 622-127504MJ-003. 14" and larger outlet sizes available (with limited range). 6 CC-620 622 Tapping Sleeve Certified to NSF®/ANSI 61-G Meets AWWA C223 Standards Nominal Size of Flexi-Coats Epoxy Flexi-Coat® Epoxy Weight Pipe x Flanged 0. D with Alloy Bolts with Stainless Steel Bolts Each Outlet Range (Inches) Pounds Catalog Number Catalog Number 18 x 4 622-19200400-003 622-19200400-031 117 18 x 6 622-19200600-003 622-19200600-031 122 18 x 8 18.87-19.45 622-19200800-003 622-19200800-031 162 18 x 10 622-19201000-003 622-19201000-031 216 18 x 12 622-19201200-003 622-19201200-031 245 18 x 4 622-19500400-003 622-19500400-031 117 18 x 6 622-19500600-003 622-19500600-031 122 18 x 8 19.41-20.01 622-19500800-003 622-19500800-031 162 18 x 10 622-19501000-003 622-19501000-031 216 18 x 12 622-19501200-003 622-19501200-031 245 18-20 x 4 622-20000400-003 622-20000400-031 122 18-20 x 6 622-20000600-003 622-20000600-031 130 18-20 x 8 19.88-20.48 622-20000800-003 622-20000800-031 180 18-20 x 10 622-20001000-003 622-20001000-031 232 18-20 x 12 622-20001200-003 622-20001200-031 284 20 x 4 622-20640400-003 622-20640400-031 122 20 x 6 622-20640600-003 622-20640600-031 130 20 x 8 20.29-20.92 622-20640800-003 622-20640800-031 180 20x10 622-20641000-003 622-20641000-031 232 20 x 12 622-20641200-003 622-20641200-031 284 20 x 4 622-21320400-003 622-21320400-031 122 20 x 6 622-21320600-003 622-21320600-031 130 20 x 8 20.93-21.57 622-21320800-003 622-21320800-031 180 20x 10 622-21321000-003 622-21321000-031 232 20 x 12 622-21321200-003 622-21321200-031 284 20 x 4 622-21600400-003 622-21600400-031 122 20 x 6 622-21600600-003 622-21600600-031 130 20 x 8 21.51-22.15 622-21600800-003 622-21600800-031 180 20x10 622-21601000-003 622-21601000-031 232 20x 12 622-21601200-003 622-21601200-031 284 20 x 4 622-22680400-003 622-22680400-031 122 20 x 6 622-22680600-003 622-22680600-031 130 20 x 8 22.16-22.81 622-22680800-003 622-22680800-031 180 20 x 10 622-22681000-003 622-22681000-031 232 20 x 12 622-22681200-003 622-22681200-031 284 20 x 4 622-22940400-003 622-22940400-031 133 20 x 6 622-22940600-003 622-22940600-031 144 20 x 8 22.78-23.45 622-22940800-003 622-22940800-031 197 20 x 10 622-22941000-003 622-22941000-031 258 20 x 12 622-22941200-003 622-22941200-031 284 20 x 4 622-24000400-003 622-24000400-031 133 20 x 6 622-24000600-003 622-24000600-031 144 20 x 8 23.46-24.16 622-24000800-003 622-24000800-031 197 20 x 10 622-24001000-003 622-24001000-031 258 20 x 12 622-24001200-003 622-24001200-031 284 24 x 4 622-24500400-003 622-24500400-031 133 24 x 6 622-24500600-003 622-24500600-031 144 24 x 8 24.15-24.85 622-24500800-003 622-24500800-031 197 24 x 10 622-24501000-003 622-24501000-031 258 24 x 12 622-24501200-003 622-24501200-031 284 24 x 4 622-25020400-003 622-25020400-031 133 24 x 6 622-25020600-003 622-25020600-031 144 24 x 8 24.82-25.52 622-25020800-003 622-25020800-031 197 24x10 622-25021000-003 622-25021000-031 258 24x 12 622-25021200-003 622-25021200-031 284 Larger Size-on-Size and smaller size Tapping Sleeves are available upon request. 14” and larger outlet sizes available (with limited range). For MJ Outlets, replace the last 2 "00's in the middle eight digits with "MJ". Example: 622-127504MJ-003. CC-620 7 j3 622 Tapping Sleeve Certified to NSF®/ANSI 61-G Meets AWWA C223 Standards . Srinsys COUPW Nominal Size Flexi-Coat® Epoxy Flexi-Coat® Epoxy Weight of Pipe x 0. D. with Alloy Bolts with Stainless SteelBolts Each Flanged Outlet Range (Inches) Pounds Catalog Number Catalog Number 24 x 4 622-25800400-003 622-25800400-031 149 24 x 6 622-25800600-003 622-25800600-031 157 24 x 8 25.71-26.41 622-25800800-003 622-25800800-031 219 24 x 10 622-25801000-003 622-25801000-031 286 24x12 622-25801200-003 622-25801200-031 304 24 x 4 622-27120400-003 622-27120400-031 149 24 x 6 622-27120600-003 622-27120600-031 157 24 x 8 26.55-27.25 622-27120800-003 622-27120800-031 219 24 x 10 622-27121000-003 622-27121000-031 286 24 x 12 622-27121200-003 622-27121200-031 304 24 x 4 622-27460400-003 622-27460400-031 149 24 x 6 622-27460600-003 622-27460600-031 157 24 x 8 27.26-27.96 622-27460800-003 622-27460800-031 219 24 x 10 622-27461000-003 622-27461000-031 286 24 x 12 622-27461200-003 622-27461200-031 304 24 x 4 622-28340400-003 622-28340400-031 149 24 x 6 622-28340600-003 622-28340600-031 157 24x8 28142884 62228340800003 62228340800031 219 24 x 10 622-28341000-003 622-28341000-031 286 24 x 12 622-28341200-003 622-28341200-031 304 30 x 4 622-30000400-003 622-30000400-031 156 30 x 6 622-30000600-003 622-30000600-031 160 30 x 8 29.78-30.48 622-30000800-003 622-30000800-031 219 30 x 10 622-30001000-003 622-30001000-031 292 30x12 622-30001200-003 622-30001200-031 315 30 x 4 622-30750400-003 622-30750400-031 156 30 x 6 622-30750600-003 622-30750600-031 160 30 x 8 30.48-31.18 622-30750800-003 62230750800-031 219 30 x 10 622-30751000-003 622-30751000-031 292 30x12 622-30751200-003 622-30751200-031 315 30 x 4 622-32000400-003 622-32000400-031 156 30 x 6 622-32000600-003 622-32000600-031 160 30 x 8 31.52-32.22 622-32000800-003 622-32000800-031 219 30 x 10 622-32001000-003 622-32001000-031 292 30x12 622-32001200-003 622-32001200-031 315 Larger Size-on-Size and Smaller Size Tapping Sleeves are available upon request. For MJ Outlets, replace the last 2 OO"s in the middle eight digits with 'MJ". Example: 622-127504MJ-003. CC-620 A-2360-16 MJ. accessories shipped unassembled 10. 12 1MI1a.1 4"12" A2360 RESILIENT WEDGE Rev. 9-O9F area indiàachge. GATE VALVES - M.J. x FL. 0 Catalog number— A-2360-1 6 mechanical joint x flanged ends (with accessories unassembled) A-2360-19 mechanical joint x flanged ends (less accessories) 0 Sizes - 4", 6", 8", 10", 12" 3 Meets or exceeds all applicable requirements of ANSIJAWWA C509 Standard, UL Listed, FM Approved, and certified to ANSI/NSF 61. 3 Flanged end dimensions and drilling comply with ANSI B16.1, class 125 0 Mechanical joint end complies with ANSIJAWWA Clii Standard 0 Iron body with nominal 10 mils MUELLER® Pro-Gard"' Fusion Epoxy Coated interior and exterior surfaces 3 Epoxy coating meets or exceeds all applicable requirements of ANSI/AWWA C550 Standard and is certified to ANSI/NSF 61 0 Iron wedge, symmetrical & fully encapsulated with molded rubber; no exposed iron 0 Non-rising stem (NRS) 3 Triple 0-ring seal stuffing box (2 upper &1 lower 0-rings), with fourth 0-ring serving as dirt seal 0 2' square wrench nut (optional handwheel available) - open left or open right 13 250 psig (1723 kPa) maximum working pressure, 500 psig (3447 kPa) static test pressure 3 UL Listed, FM Approved —200 psig (1379 kPa) Options See page 10.40 for more information on Resilient Wedge Gate Valve options 13 Position indicators 13 Stainless steel fasteners: Type 316 13 ASTM B98-C661001H02 stem 13 Handwheel Resilient wedge gate valve parts G-2o2 Catalog Description Part No. Material Material Standard G-16 Bonnet Bolts & Nuts Stainless Steel Type 304 G-41 Stuffing Box Bolts & Nuts Stainless Steel Type 304 G-49 Stem 0-rings (3) Rubber G-200 Wrench Nut Cap Screw Stainless Steel Type 304 G-201 Stuffing Box Seal Rubber G-202 Wrench Nut Cast Iron ASTM A126 CL.B G-203 Stern Bronze ASTM Bl38 G-204 Hand Wheel (not shown) Cast Iron ASTM A 12 CL.B G-205 Stem Nut Bronze ASTM B62 G-206 Guide Cap Bearings Ceicon G-207 Stuffing Box with dirt seal Cast Iron. Rubber ASTM A126 CL.B G-208 Anti-fiction Washer (2) Celcon G-209 Wedge, Rubber Encapsulation Cast Iron* Rubber ASTM A126 CL.B G210** Bonnet Cast Iron• ASTM A126 CL.B G211** Bonnet O-ring Nitrite G212** Body Cast Iron+ ASTM A] 26 CL.B * Fully encapsulated in molded rubber with no iron exposed ' Previous to 1999 these parts on 4-12 valves were designed with a gasket instead of an 0-ring and with additional bolts. Confirm the type of seal when ordering a replacement gasket or 0-ring. Body and bonnet of 12" valves are ductile iron standard wall thickness in compliance with C509. SEE PAGE 10.43 FOR ORDERING INSTRUCTIONS