HomeMy WebLinkAbout2405 COUGAR DR; ; FPC2019-0008; Permitm , V - ik\'. ,Is
Fi'neiRe:r1m'J1t
Print Date: 04/11/2022 Permit No: FPC2019-0008
Job Address: 2405 COUGAR DR, CARLSBAD, CA 92010-8804 Status: Closed - Finaled
Permit Type: FIRE-Construction Commercial Work Class: Underground Fire
Parcel #: 2090404200 Track #: Applied: 01/16/2019
Valuation: $5,019,763.48 Lot #: Issued: 03/19/2019
Occupancy Group: Project #: DEV2017-0088 Finaled Close Out: 01/07/2020
#of Dwelling Units: Plan #:
Bedrooms: Construction Type:
Bathrooms: Orig. Plan Check #: Inspector:
Plan Check #: Final Inspection:
Project Title: WEST COAST SELF STORAGE - CARLSBAD
Description: WEST COAST SELF STORAGE -UNDERGROUND PLANS
Applicant:
A GOOD PLUMBING INC
GREG JOHNSON
26157 JEFFERSON AVE
MURRIETA, CA 92562-9561
(951) 677-4400
FEE AMOUNT
FIRE Underground Piping with up to 4 Hyds/Risers $756.00
Total Fees: $756.00 Total Payments To Date: $756.00 Balance Due: $0.00
Fire Department Page 1 of 1
1635 Faraday Avenue, Carlsbad CA 92008-7314 1 760-602-4665 760-602-8561 f I www.carlsbadca.gov
Rc2-ori-000~
FIRE SPRINKLER
MATERIAL DATA
Jan. 14, 2019
AS PROVIDED TO:
15300 AUTOMATIC
F
I
R
E
S
P
R
I
N
K
L
E
R
S
FIRE SPRINKLER P
R
O
D
U
C
T
D
A
T
A
UNDERGROUND
FOR:
N!ST COAST SELF STOR
M
!
2405 COUGAR DRIVE
.ARLSSA, rA c12010
As PRESENTED BY:
As PRESENTED BY:
MATERIAL DATA
FOR:
A 600D I=LUH51 N6 IN
(FtUM8NG(
251 Jerson Ave
ST COAST S!L STOR
A
!
. Murrieto, CA 0125b2,
(
5
t
)
11-4400
CALI FORNI A STATE LIC. * G-5 4 A, 154250
EQUIPMENT & MATERIAL SUBMITTAL
TABLE OF CONTENTS
SECTION 1
BACK-FLOW (DDCV)
SECTION 2
PIPE
SECTION 3 FITTINGS
SECTION 4
VALVES
SECTION 5 ELECTRICAL
SECTION 6 WATER FLOW TEST
NOTE: PRODUCT DATA SHEE
T
S
I
N
C
L
U
D
E
D
A
R
E
F
O
R
M
A
T
E
R
I
A
L
S
A
N
D
D
E
V
I
C
E
S
I
N
T
E
N
D
E
D
F
O
R
I
N
S
T
A
L
L
A
T
I
O
N
.
SUBSTITUTIONS MAY BE MAD
E
F
O
R
E
Q
U
I
V
A
L
E
N
T
M
A
T
E
R
I
A
L
A
N
D
D
E
V
I
C
E
S
(
i
.
e
.
[
O
R
E
Q
U
A
L
}
)
A
T
T
I
M
E
O
F
PROCUREMENT. ALL MATERIA
L
A
N
D
D
E
V
I
C
E
S
P
R
O
V
I
D
E
D
S
H
A
L
L
B
E
I
N
A
C
C
O
R
D
A
N
C
E
W
I
T
H
P
R
O
J
E
C
T
SPECIFICATIONS UNLESS A S
U
B
S
T
I
T
U
T
I
O
N
H
A
S
B
E
E
N
A
P
P
R
O
V
E
D
.
SECTION 1
BACK-FLOW (DDCV)
ES-A-3000SS
Job Name
Contractor
Job Location
Approval
Engineer
Contractor's P.O. No.
Approval
Representative
Series 3000SS Double Check DetectorAssemblies a
r
e
d
e
s
i
g
n
e
d
f
o
r
u
s
e
i
n
a
c
c
o
r
d
a
n
c
e
w
i
t
h
water utility non-health hazard containment requ
i
r
e
m
e
n
t
s
.
I
t
i
s
m
a
n
d
a
t
o
r
y
t
o
p
r
e
v
e
n
t
t
h
e
reverseflowof fire protection system substances
,
i
.
e
.
,
g
l
y
c
e
r
i
n
w
e
t
t
i
n
g
a
g
e
n
t
s
,
s
t
a
g
n
a
n
t
w
a
t
e
r
and water of non-potable quality from being pump
e
d
o
r
s
i
p
h
o
n
e
d
i
n
t
o
t
h
e
p
o
t
a
b
l
e
w
a
t
e
r
supply.
Specifications
A Double Check Detector Assembly shall be in
s
t
a
l
l
e
d
o
n
f
i
r
e
p
r
o
t
e
c
t
i
o
n
s
y
s
t
e
m
s
w
h
e
n
connected to a drinking water supply. Degree of h
a
z
a
r
d
p
r
e
s
e
n
t
i
s
d
e
t
e
r
m
i
n
e
d
b
y
t
h
e
local authority having jurisdiction. The main valv
e
b
o
d
y
s
h
a
l
l
b
e
m
a
n
u
f
a
c
t
u
r
e
d
f
r
o
m
300 Series stainless steel to provide corrosion resis
t
a
n
c
e
,
1
0
0
%
l
e
a
d
free* through the
waterway. The double check detector assembly c
o
n
s
i
s
t
s
o
f
t
w
o
i
n
d
e
p
e
n
d
e
n
t
l
y
o
p
e
r
a
t
-
ing, spring loaded check valves, two UL, FM, O
S
Y
r
e
s
i
l
i
e
n
t
s
e
a
t
e
d
g
a
t
e
v
a
l
v
e
s
,
a
n
d
bypass assembly. The bypass assembly consists o
f
a
m
e
t
e
r
(
c
u
b
i
c
f
t
.
o
r
g
a
l
l
o
n
s
)
,
a
double check including shutoff valves and require
d
t
e
s
t
c
o
c
k
s
.
E
a
c
h
c
a
m
-
c
h
e
c
k
s
h
a
l
l
be internally loaded and provide a positive dri
p
t
i
g
h
t
c
l
o
s
u
r
e
a
g
a
i
n
s
t
r
e
v
e
r
s
e
f
l
o
w
.
Cam-check includes a stainless steel cam arm a
n
d
s
p
r
i
n
g
,
r
u
b
b
e
r
f
a
c
e
d
d
i
s
c
a
n
d
a
replaceable seat. There shall be no brass or bronz
e
p
a
r
t
s
u
s
e
d
w
i
t
h
i
n
t
h
e
c
a
m
-
c
h
e
c
k
valve assembly. The check valve seats shall b
e
o
f
m
o
l
d
e
d
t
h
e
r
m
o
p
l
a
s
t
i
c
c
o
n
s
t
r
u
c
t
i
o
n
.
The use of seat screws as a retention method is p
r
o
h
i
b
i
t
e
d
.
A
l
l
i
n
t
e
r
n
a
l
p
a
r
t
s
s
h
a
l
l
b
e
accessible through a single cover on the valve a
s
s
e
m
b
l
y
.
T
h
e
v
a
l
v
e
c
o
v
e
r
s
h
a
l
l
b
e
h
e
l
d
in place through the use of a single grooved s
t
y
l
e
t
w
o
-
b
o
l
t
c
o
u
p
l
i
n
g
.
T
h
e
b
y
p
a
s
s
l
i
n
e
shall be hydraulically sized to accurately measur
e
l
o
w
f
l
o
w
.
T
h
e
b
y
p
a
s
s
l
i
n
e
s
h
a
l
l
c
o
n
-
sist of a meter, a small diameter double check
a
s
s
e
m
b
l
y
w
i
t
h
t
e
s
t
c
o
c
k
s
a
n
d
i
s
o
l
a
t
i
o
n
valves. The bypass line double check valve shall
h
a
v
e
t
w
o
i
n
d
e
p
e
n
d
e
n
t
l
y
o
p
e
r
a
t
i
n
g
modular poppet check valves, and top mounte
d
t
e
s
t
c
o
c
k
s
.
T
h
e
a
s
s
e
m
b
l
y
s
h
a
l
l
b
e
a
n
Ames Fire & Waterworks 30008S.
Materials
All internal metal parts: 300 Series stainless steel, M
a
i
n
v
a
l
v
e
b
o
d
y
:
3
0
0
S
e
r
i
e
s
s
t
a
i
n
l
e
s
s
steel, Check assembly: Noryl® Flange dimension in accordanc
e
w
i
t
h
A
W
W
A
C
l
a
s
s
D
.
Noryl® is a registered trademark of General Electri
c
C
o
m
p
a
n
y
.
It is illegal to use this product in any plumbing
s
y
s
t
e
m
p
r
o
v
i
d
i
n
g
water for human consumption, such as drinking
o
r
d
i
s
h
w
a
s
h
i
n
g
,
in the United States. Before installing standar
d
m
a
t
e
r
i
a
l
p
r
o
d
u
c
t
,
consult your local water authority, building and
p
l
u
m
b
i
n
g
c
o
d
e
s
.
L?
Series 300OSS
Double Check Detector Assemblies
Sizes: 21/2" -12" (65 - 300mm)
Features
Cam-Check Assembly valve provides low
head loss
Short lay length is ideally suited for retrofit
installations
Stainless Steel body is half the weight of
competitive designs reducing installation
and shipping cost
Stainless steel construction provides long
term corrosion protection and maximum
strength
Single top access cover with two-bolt
grooved style coupling for ease of mainte-
nance
No special tools required for servicing
Compact construction allows for smaller
vaults and enclosures
Furnished with %" x 3/4" bronze meter (gpm
or cfm)
Detects underground leaks and
unauthorized water use
Maybe installed horizontal or vertical "flow
up" position (ASSE Only)
Available Models
Suffix;
LG -less shutoff valves
OSY - ULJFM outside stem and yoke resil-
ient seated gate valves
OSY FxG - flanged inlet gate connection and
grooved outlet gate connection
OSY GxF - grooved inlet gate connection and
flanged outlet gate connection
OSY GxG - grooved inlet gate connection and
grooved outlet gate connection
CFM - cubic feet per minute
GPM - gallons per minute meter
Post indicator plate and operating nut
available - consult factory
*The wetted surface of this product contacted
by consumable water contains less than
0.25% of lead by weight.
Ames Fire & Waterworks product specifications in U.S. customary units and metric are approximate and are provided for referenc
e
o
n
l
y
.
F
o
r
p
r
e
c
i
s
e
m
e
a
s
u
r
e
-
merits, please contact Ames Fire & Waterworks Technical Service. Ame
s
F
i
r
e
&
W
a
t
e
r
w
o
r
k
s
r
e
s
e
r
v
e
s
t
h
e
r
i
g
h
t
t
o
c
h
a
n
g
e
o
r
m
o
d
i
f
y
p
r
o
d
u
c
t
d
e
s
i
g
n
,
c
o
n
s
t
r
u
c
t
i
o
n
,
specifications, or materials without prior notice and without incurring an
y
o
b
l
i
g
a
t
i
o
n
t
o
m
a
k
e
s
u
c
h
c
h
a
n
g
e
s
a
n
d
m
o
d
r
i
l
c
a
t
o
n
s
o
n
A
m
e
s
F
i
r
e
&
W
a
t
e
r
w
o
r
k
s
p
r
o
d
u
c
t
s
previously or subsequently sold.
FtRE & WATRWORKS
A WATIS Brand
Pressure - Temperature
Temperature Range: 33°F - 110°F (0.5°C - 43°C)
Maximum Working Pressure: 175psi (12 bar)
Capacity
Flow curves as tested by Underwriters Laboratory per UL 1469,
1996. * Rated flow **UL Tested
41M( .T.
__I u_. !•
-g
_____. ._. I____•
I I__I I •
___---u I__. !•
kpa lj 4" (1 00mm) * **
103 15
83 12
62 9
41 6
21 3
0 0
0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 gpm
171 380 570 760 950 1140 1330 1520 1170 1900 2090 2200 2470 26602850 [Pm
5 10 15 fps
1.5 3 4.6 mps
Standards
ASSE 1048, AWWA C510-92, CSA B64.5, UL 1469
Approvals
UL Classified (OSY only), FM (sizes 21/2' - 10°, OSY only)
Approved 653
JII4IJThTl
MMMMMMOINEMON
.11
NEEMENEEMENE
ommmmmmmmmmmmaw
MMMMMMMINEMWOMM
M
1W 1 M I uu i
PIPS
_ m - - .- — - I
.::
I
U.. I i.........a 1N U • i i a
It I III I III fit [W
II, II.
.,
. -------
_
.' ------
—_
- --------
------ -• NINE 0 NINE M11 SEE .
It fit 11
SIZE
in.
(ON)
mm
A
in. mm
C (0S
in. mm
D
in. rem
DIMENSIONS
6
in. mm
L
in. mm
P
in. mm
NET WEIGHT
wlGates
lb. kg.
NET WEIGHT
mb Gates
lb. kg.
21/2 65 37 965 16/e 416 31/2 89 10 250 22 559 12½ 318 155 70 68 . 31
3 80 38 965 18% 479 33/4 95 10 250 22 559 13 330 230 104 70 32
4 100 40 1016 22/4 578 41h 114 10 250 22 559 141h 368 240 109 73 33
6 150 481h 1232 301/8 765 51h 140 15 381 27½ 699 151h 394 390 177 120 54
8 200 521/2 1334 373/4 959 61/4 171 15 381 291/2 749 181/2 464 572 259 180 82
10 250 551h 1410 453/4 1162 8 200 1 15 381 1 291/2 749 T 191h 495 1 774 351 190 86
12 300 571h 1461 531k 1349 91h 241 1 15 381 1 291h 749 1 21 533 1 1044 474 220 100
AMES
FIRE: & WATERWORKS
AWAITS Brand
USA.- Backflow Tel: (978) 689-6066 • Fax: (978) 975-8350 • AmesFireWater.com
USA- Control Valves Tel: (713) 943-0688 • Fax: (713) 944-9445 • AmesFireWater.com
Canada: Tel: (905) 332-4090 • Fax: (905) 332-7068 • AmesFireWater.ca
Latin America: Tel: (52) 81-1001-8600 • AmesFireWater.corn
ES-A- 3000SS 1744
0 2016 Ames Fire & Waterworks
SECTION 2
PIPE
VINYLTECH AWWA
C900 BLUE
TECHNICAL DATA SUBMITTAL (4" - 12")
VINYLTECH
Vii
PVC *PIPE
CONFORMANCE
These specifications designate the requirements for
manufacturing and installing Vinyltech AWWA C900 PVC
Pressure Pipe for potable water (4"-12").
ANSI/AWWA C900 - Polyvinyl Chloride (PVC) Pressure Pipe
and Fabricated Fittings, 4" Through 60" (100mm Through
1,500mm)
AWWA C605 - Underground Installation of Polyvinyl Chloride
(PVC) Pressure Pipe and Fittings for Water
ASTM D1784 - Standard Specification for Rigid Poly (Vinyl
Chloride) (PVC) Compounds and Chlorinated Poly (Vinyl
Chloride) (CPVC) Compounds
ASTM D3139 - Standard Specification for Joints for Plastic
Pressure Pipes Using Flexible Elastomeric Seals
ASTM F477 - Standard Specification for Elastomeric Seals
(Gaskets) for Joining Plastic Pipe
NSF/ANSI 61, Annex G - Drinking Water Systems Components-
Health Effects
FM 1612- Approval Standard for Polyvinyl Chloride (PVC) Pipe
and Fittings for Underground Fire Protection
UL 1285 - Standard for Pipe and Couplings, Polyvinyl Chloride
(PVC), and Oriented Polyvinyl Chloride (PVCO) for
Underground Fire Service
PIPE COMPOUND
The pipe shall be extruded from compounds meeting
(PVC 1120) the requirements of Cell Classification 12454, as
defined in ASTM D1784, Standard Specification for Rigid Poly
(Vinyl Chloride) (PVC) Compounds and Chlorinated Poly (Vinyl
Chloride) (CPVC) Compounds. The PVC shall also be listed by
the National Sanitation Foundation (NSF) for use in potable
water.
PIPE
Vinyltech pipe shall be manufactured in accordance with
AWWA C900.
GASKET JOINT
The gasket shall be reinforced with a steel band and meet the
requirements of ASTM F477. Vinyltech pipe shall have an
integral bell end with a locked-in factory installed gasket and
shall meet the joint requirements of ASTM D3139.
MARKING
The pipe shall be marked in accordance with AWWA C900.
QUALITY CONTROL
Each length of the pipe including the bell shall be
hydrostatically tested in accordance with AWWA C900. The
pipe shall meet all additional test requirements as described in
AWWA C900. Our full-time quality assurance staff continually
administers a rigid program of tests to maintain the production
of the best pipe products available.
INSTALLATION
Recommended installation procedures of Vinyltech
Corporation are outlined in AWWA C605, Underground
Installation of Polyvinyl Chloride (PVC) Pressure Pipe and
Fittings for Water. The AWWA Manual M23, PVC Pipe Design
and Installation, is also an invaluable resource guide for design
and installation.
TAPPING
The consistent success of tapping PVC pressure pipe is
contingent upon the use of proper procedures and equipment.
Vinyltech recommends strict compliance with the
requirements as specified in AWWA C605.
ASSEMBLING THE PIPE
Assembly of Vinyltech PVC water pipe is easily accomplished.
A depth of entry mark is on each spigot end to serve as a visual
check for rapid, accurate joint inspection. Do not over insert.
Remove any mud, sand, or other foreign matter from the
belied and spigot ends of the pipe. Carefully clean the
gasket area.
With a clean applicator (a brush or hand) lubricate the
entire surface of the pipe from the spigot end to the
depth of entry mark and the contact surface of the
gasket with Vinyltech Brand Lubricant.
Brace the bell to avoid disturbing the already installed
joints. Align the pipe, insert the spigot into the bell and
push.
Do not insert past the entry mark line.
<i NSF Underwriters
Laboratories Inc.®
APPROVED
LISTED
INTERNATIONAL
VINYLTECH • 201 S. 61st Avenue • Phoenix, AZ 85043 • 602 233-0071 • Fax: 602 272-4847 . www.vtpipe.com
Hllllll AN 01TERTAIL compAw
VINYLTECH AWWA
C900 B L UP f TECHNICAL DATA
SUBMITTAL (4" - 12")
VINYLTECH
0 PVC-PIPE
Effective 11/17
C900 DR 18 Pressure Class 235
NOMINAL SIZE OUTER
DIAMETER (IN)
MINIMUM
WALL (IN)
FEET PER
LIFT
LIFTS PER
TRUCK
APPROX WEIGHT
(LB/100')
(IN) (mm)
4 100 4.800 0.267 1020 16 251.6
6 150 6.900 0.383 440 16 521.2
8 200 9.050 0.503 200 20 903.0
10 250 11.100 0.617 240 12 1364.4
12 300 13.200 0.733 60-80 28 1935.8
C900 DR 14 Pressure Class 305
SIZE OUTER
DIAMETER (IN)
MINIMUM
WALL (IN)
FEET PER
LIFT
LIFTS PER
TRUCK
APPROX WEIGHT
(LBI100')
(IN) mm)
4 100 4.800 0.343 1020 16 317.5
6 150 6.900 0.493 440 16 658.7
8 200 9.050 1 0.646 200 20 1139.7
10 250 11.100 0.793 240 12 1722.3
12 300 13.200 0.943 60-80 28 2445.5
SEALING POINTS
Factory installed, locked-in gasket
The pipe bell forms over the gasket, making a perfect fit
Avoids the possibility of installing the wrong gasket
Reduces installation problems
The locked-in gasket eliminates gasket roll-out during joining
The gasket is molded vs. extruded and spliced
Works equally well under pressure or vacuum
Three sealing points achieved vs. two
LEAK-PROOF JOINTS
"THE WORLDS BEST JOINT"
The Rieber
Sealing System
The Rieber system provides a proven pipe
joint with an excellent track record in the
field. It is the fastest growing system in the
world because of its many advantages.
VINYLTECH 201 S. 61st Avenue• Phoenix, AZ 85043
602 233-0071 • 602 272-4847 Fax www.vtpipe.com
4ERTAlLcoMrA
PVC. PIPE
.FLG. x FLG. FLG .( M.J FL. xP.E
A B C
MIN. MAX.
E G i
MAL MW.
075
p
MIN. MIN MAL' MIN. MA.. MAX.
• 0:31
032 474
3904.02
486
6.00
750
730 0.63
082
0.87 0.75
106 015
1 611311 6.25 088 0.94 110.1 2.50
A A 900 rJi 756 10.94 I 100 0875110935 250
S S 0.34 6.841 6.96 9.50 11.00 0.88 1.12 ; 0.875 9.44 936 1 100 I 1,06 0875
'
0.975
I 0.875
0.815
0.875
1. 087510935
1 1.125
1.125
119I.0.875
20.946.1,2611:U5090
U 0.935 230
- 0,36 8.99 9,11 11.75 13.50 0 1.24 ______ 0.875 1 14 112 10935 2,50
0.38 1104 11.16 14.25 HAD 107 131 1.00
137 ____ 100 l619163l
]3.94l1406 1111 0.935 2.50
R R 040 1314
15.22
17.32
i3B
1535
17.45
1700 19011 113 117 1i25 0.935
0,935
250
E E
U
I
00
0.42
0.43
18.75
2125
21.00
2230
25.00
27.50
1.19
125
157 1125
163 c 1.125
118.69
23.19
11881
2331
25,56
11.19
1132
1.39
1.31 350
U
A
E
1.44
150
162
1.81
210
0.44
0.45
19.42
21.52
19.55
21.65
22.75
25.00
1.31 1.75 ' 1.25
1.88 I 125
10.935
0.935
330
330 1.50 25.44
R
E
041
031
2572F
31941132.08
2585 2950
36.00
3200
3875
169
187
207 ' 1315
237 : 1.375
2991
36.82'36.94l1
2006 FIT
169 1.185
J1
4.00
P D 038 3B4f3H,38 4235 46Ofl 213 2.63 1.625 43.69 43.81J 188 1185 4.00
0.65 44.44 44.38.1 49.50 5300 2.37 2.87 1 11.62 50.56 11 50.68 1 1.88 1 2.00 4 1.315 1.435 4.00
L 032 504 50.88 56.00 59.50 2.50 2.00 4L,62554 51.56 L08 2.09 1.375 1.435 4,,00
•
•
• 0.81
0.83
57.40
61.51
57.64
61.65
62.75
69.25
62.75
73.00
2.75
2.07
3.25 1.875
3.37 2.00
N/A il/A II N/A !I il/A N/A JA
1 WA N/A WA I N/A Pi WA N/A l/.4
• 0.87 65.57 65.71 76.00 80.00 3.13 3.63 2.00'I WA N/A WA [ EL/A Ui 'Il/A N/A N/A
1. Tolerance on length of FLG. x FIG. and FLG. x M.J. pip "halt be ±O;125".
2i Tolerance or length of FLG. x P.E. shall be ± 0.2511
Above material shall meet all applicable sections of ANSI A21.10, A21.15, A21.51'
1321, 1.6.1/AWWA, 0110, 0115,0150,0151. and all revicnsthéreto.
Flanged pipe shall be ductile iron pipe with ductile iron flanges threaded on,
5 1lage pipe is provded with cement lining per AWWA Cl 04A21.4. It other linings are
reqthred, contact your local sales representative.
6 The mechanical joint bell for 30' & 36" sizes of ductile iron pipe have thicknesses
dierentfróm thàse shown in ANSI A21.11, which are based on.gray iron pipe. These
reduced thicknesses .provide a Iighte:rweight bell which is compatible with tile wall
thickness of ductile iron pipe
7 Submitted material only. Consult engineer -for application.
8. 250 lb, faced and drilled flanges available upon mquest.
SECTION 3
FITTINGS
r
/ I
-
/
r4II STAR
PIPE PRODUCTS
Lv
40
.1 . r•z.
fri 4l.J
- 1:--i
A
:
(!
I
U
$
A
'
---I
. . . . TUVRheinIad
-; Certified to SO 9001:2008
/ , J . . •. . .11 ''' SI
iii
// ./ • ; its
.• . --'. . tLt-J ..................
British •\ I L.CoIumbIa / sictewan Manitoba
- y
i:u • elo°, c,b. ,- - fr
1144 Industrial Road
Cambridge, Ontario, N3H4W4
Tel: (519) 650-1550
Toll Free: (888) 893-7827
Fax: (519) 650-1553
1223 Sherborn Street, Ste 102 Corporate Headquarters
Corona, CA 92879 4018 Westhollow Pkwy.
Tel: (951) 898-0770 Houston, TX 77082
Toll Free: (877) 701-7827 Tel: (281) 558-3000
Fax: (951) 898-9561 Toll Free: (800) 999-3009
Fax: (281) 558-9000
Distribution Centers
I AL
New
Maine
Island
E3
Puerto Rico
Sacramento, CA
830 W. National Drive, Ste 150
Sacramento, CA 95834
Orlando, FL
601 Gills Drive, Ste 100
Orlando, FL 32824
Phoenix, AZ
1250 East Hadley Street, Ste 2
Phoenix, AZ 85034
Salt Lake City, UT
2801 West Parkway Blvd.
Salt Lake City, UT 84119
Montreal, CAN
3067 Rue Joseph A. Bombardier
Laval, QC H7P 6C5
Atlanta, GA
5307 Peachtree Industrial Blvd
Chamblee, GA 30341
Kansas City, MO
1836 Levee Road
North Kansas City, MO 64116
Indianapolis, IN
6119 Guion Road
Indianapolis, IN 46254
Richmond, VA Seattle, WA Houston, TX
2913 Transport Street, Ste 101 13605 52nd Street East 4023 Westhollow Pkwy, Suite 108
Richmond, VA 23234 Sumner, WA 98390 Houston, RTX 77082
S GE4E, S pg. 2
& NDITJNS
COMPACTMJ FITTINGS pg. 3-13
ANSI/AWWAC153/A21.53
Sizes: 2"-64"
ACCESSORIES pg. 14-20
ANSI/AWW4C111/A21.11
I
FULL BODY MJFITTINGS pg. 21-30
ANSI/AWWA C11O/A21.1O
Sizes: 2"- 64"
COMPACT PUSH-ON FITTINGS pg. 31-38
ANSl'AWV'AC153/A1 .S3
Sizes: 4'
- FLANGED FITTINGS & pg. 39-50
ACCESSORY PACKS
ANSI/AWWA C11O/A2l.1O
Sizes: 1" -64"
o
pg. 51-54
Ceramic Epoxy . UL/ANSI/NSF Standards 61 and 372 Epoxy -Fusion Bonded Epoxy
Cement Lined . Coal Tar Epoxy . Glass Lining
Double Cement Lined . Asphalt Coatings . Bare/Bare Available
Additional Linings & Coatings Available
AWWA
MEMBER
PLEASE CALL FOR APPROVED
- Product Data/Specifications-Sheets
- Material Safety Data Sheets
- Special Coating options UL
800.999;3009 U1 P ,s,
WATER QUALITY
UCAT.I7.OI
REGISTERED TRADEMARK OF STAR PU'S PRODUCTS
STAR7 PIPE PRODUCTS
HOUSTON CORPORATEITOLL FREE 1-800-999-30091P/X281-558-9005
www.slurpipcp,oducts.com
50 VlSI scSi
Page!
GENERAL These terms and conditions shall control with respect to any purchase order or sale of Sellers products. No waiver, alteration or modification of these
terms and conditions whether on Buyer's purchase order or otherwise shall be valid unless the waiver, alteration or modification is specifically ac-
cepted in writing and signed by an authorized representative of Seller.
DELIVERY Seller will make every effort to complete delivery of products as indicated on Sellers acceptance of an order, but Seller assumes no responsibility or
"n:-
liability, and will accept no back charge, for loss or damage due to delay or inability to deliver caused by acts of God, war, labor difficulties, accident,
delays of carriers, by contractors or suppliers, inability to obtain materials, shortages of fuel and energy, or any other causes of any kind whatsoever
beyond the control of Seller. Seller may terminate any contract of sale of its products without liability of any nature, by written notice to Buyer, in
the event that the delay in delivery or performance resulting from any of the aforesaid causes shall continue for a period of sixty (60) days. Under no
circumstances shall Seller be liable for any special or consequential damages or for loss, damage, or expense (whether or not based on negligence)
ç directly or indirectly arising from delays or failure to give notice of delay.
WARRANTY Seller warrants for one year from the date of shipment Seller's manufactured products to the extent that Seller will replace those having defects in
material or workmanship when used for the purpose and in the manner which Seller recommends. If Seller's examination shall disclose to its satisfac-
tion that the product is defective, and an adjustment is required, the amount of such adjustment shall not exceed the net sales price of the defective
products only and no allowance will be made for labor or expense of repairing or replacing defective product or workmanship or damage resulting
from the same. No adjustment shall be implemented unless product in question is returned to seller in its originally installed condition, still connected
to other components of the joint. Buyer must contact Seller as quickly as possible so Seller can assess product in its installed condition. No claims
will be honored unless claim is made within forty-five (45) days of the defect being found. Where engineering design or fabrication work is supplied,
Buyer's acceptance ofSeller's design or of delivery ofwork shall relieve Seller of all further obligation, other than expressed in Seller's product warranty.
THIS IS SELLER'S SOLE WARRANTY. SELLER MAKES NO OTHER WARRANTY OF ANY KIND, EXPRESSED OR IMPLIED AND ALL
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED SELLER'S AFOR-
ESTATED OBLIGATION ARE HEREBY DISCLAIMED BY SELLER AND EXCLUDED FROM THIS WARRANTY. Seller neither assumes, nor
authorizes any person to assume for it, any other obligation in connection with the sale of its engineering designs or product. This warranty shall not
apply to anyproducts or parts ofproducts which (a) have been repaired or altered outside of Seller's factors in any manner; (b) have been subjected to
misuse, negligence or accidents; (c) have been used ins manner contrary to Seller's instructions or recommendations. Seller shall not be responsible
for design errors due to inaccurate or incomplete information supplied by Buyer or its representatives. This warranty is non-transferable.
LIABILITY Seller will not be liable for any loss, damage, cost of repairs, incidental or consequential damages of any kind, whether based upon warranty (except
for the obligation accepted by Seller under "Warranty" above), contract or negligence, arising in connection with the design, manufacture, sale, use or
repair of the products or of the engineering designs supplied to Buyer.
DISCLAIMER PerAWWA/ANSI C1IOA21. 10, the flanged joint is generally specified for above ground service. Underground use of the flanged joint is generally not
desirable due to the rigidity of the joint.
RETURNS Seller cannot accept return of any products unless its written permission has been first obtained, in which case same will be credited subject to the fol-
lowing: (a) All material returned must, on its arrival at Seller's plant, be found to be in first-class condition; if not, cost of putting in saleable condition
will be deducted from credit memoranda; (b) A handling charge deduction of twenty-five percent (25%) will be made from all credit memoranda
issued for material returned; (c) Transportation charges, if not prepaid will be deducted from credit memoranda.
SHIPMENTS All products sent out will be carefully examined, counted and packed. The cost of any special packing or special handling caused by Buyer's require-
ments or requests shall be added to the amount of the order. No claim for shortages will be allowed unless made in writing within ten (10) days of
receipt of a shipment. Claims for products damaged or lost in transit should be made on the carrier, as Seller's responsibility ceases, and title passes, on
delivery to the carrier.
PRODUCTS Orders covering special or non-standard products are not subject to cancellation except on such terms as Seller may specify on application.
PRICES Prices and designs are subject to change without notice. All prices are F.O.B. Point of Shipment, unless otherwise stated.
FORCE MAJEU.RE Seller shall not be responsible or liable in any way for any failure to perform due to acts of God, fire, flood, serious accidents, foreign or United States
embargo, war or riot, serious shortages, unavailability or significant price increases in commodities, materials or components, labor disputes, interrup-
tion of transportation, loss of essential production services, laws, rules, regulations, instructions or acts of any U.S. or foreign governmental authority,
orby any other event beyond the reasonable control of Seller or its subcontractors.
TAXES The amount of any sales, excise or other taxes, if any, applicable to the products covered by this order, shall be added to the purchase price and shall be
paid by Buyer unless Buyer provides Seller with an exemption certificate acceptable to the taxing authorities.
UCATIsQi
RsGIeTh5X111sADEMARKOF STAR PIPE I'RoDUCfs
STAR7 PIPE paonucrs
HOUSTON CORPORATE I'IOLLFREE 1-000-999-3009IFAX28I-555-9505
,vw.sb,pLpp,oduatScom TUVRheintad
Page 2 1.
Compact MJ Fittings
ANSI/AWWA C153/A21.53
2" - 64" DUCTILE IRON MECHANICAL JOINT COMPACT FITTINGS
GENERAL SPECIFICATIONS
MATERIAL: Ductile Iron per ASTM A536
PRESSURE: 350 PSI rating for 2'- 24" sizes, 250 PSI rating for 30- 48" sizes and 150 PSI rating for 54'- 64' sizes
TESTING: In accordance with ANSI/AWWA C153/A21.53, ANSI/AWWA C111/A21.11, UL and FM requirements
LAYING LENGTH: In accordance with ANSI/AWWA C153/A21.53 (fittings not listed in ANSI/AWWA have dimensions per Star design as noted in the catalog)
DEFLECTION: 24 =80 1 6'=7' 1 8-12=5° 1 14"-16'°31A° 1 18"-24°°'3° 1 30°-64'=2°
WEIGHTS: Are in pounds, unless noted otherwise and do not include accessories, cement lining and coating
FLANGES: Flanged ends on fittings match ANSI/AWWA C1 15/A21.15 and ANSI B16.1 class 125 flanges
CEMENT LINING: In accordance withANSI/AWWA C104/A21.4 --size 2-3" single thickness and sizes 4"- 64" double thickness. Click here for a pressure jetting
discussion or visit http: //www.starpipeproducts.com/pressure_clesninguideIines.asp.
COATING: Asphaltic seal coat inside and out in accordance withANSI/AWWA C104/A21.4 and referenced in ANSI/AWWA C153/A21.53
GASKETS: SBRin accordance withANSI/AWWA C111/A21.11 (see pg. 16)
T-BOLTS/NUTS: Low alloy steel in accordance with ANSI/AWWA C111/A21.11 (see pg. 18)
APPROVALS: 3'- 12" UL/ULC Listed 2" and greater are UL/ANSI/NSF Standards 61 and 372 3"- 16" FM APPROVED. Please consult factory for detail
listing and approvals.
DIMENSIONS: All dimensions are in inches unless noted otherwise. (Click here for a short commentary on non-pressure sewer applications or visit ht1piLL
www.starpipeproducts.com/non-pressure_sewer_applicstions.asp. Review commentarybefore ordering orinstallingEttings for this application.)
INSTALLATION: Per ANSI/AWWA C600 and C1 11 using DIP conforming to C150/C151 and PVC pipe conforming to C900/C905
M1
AWWA
111111 MEMBER
jT7.
II
!1
,
2 EA APPROVED WATER QUALITY
BOLTS
SIZE A I)IA. B C DIA. U WA. F DIA.. J DIA. KI DIA. 1(2 DIA. L M S 0 X DU. SIZE NO.
2 2.50 2.50 3.39 3.50 2.61 4.75 6.19 6.25 0.58 0.62 0.36 28° 3/4 5/sx3 2
3 j j9 jf 494 629 Th9 _2 , 0.39 28° ~ 34x3 4
4 4.80 2.50 5.92 6.02 4.90 7.50 9.06 9.12 0.60 0.75 0.39 28° 7/ 3/4x3½ 4
6 6.90 2.50' 8.02 8.12 7.00 9.50 11.06 11.12 0.63 0.88 0.43 28° 7A V4x3½ 6
8 9.05 2.50 10.17 10.27 9.15 11.75 13.31 13.37 0.66 1.00 0.45 28° 7/s 3/4X3½ 6
10 LL1.10 2.50 12.22 Jj 11.20 14.00 ..15.62 15.62 0.70 jQ 0.47 3/4x3 ½ 8
12 13.20 2.50 14.32 14.44 13.30 16.25 17.88 17.88 0.73 1.00 0.49 28° 7/s 3/4x 3½ 8
14 =3 330 16.40 1654 1544 18.75 2025 20.25 0.79 1.25 0.55 28° 3/4x4 10
16 17.40 3.50 18.50 18.64 17.54 21.00 22.50 22.50 0.85 1.31 0.58 28° 7/ 3/4 x4 12
18 19.50 350 20.60 20.74 19.64 23.25 24.83 24.75 LOO 1.38 0.68 28° ¼ ~x4 12
20 21.60 3.50 22.70 22.84 21.74 25.50 27.08 27,00 1.02 1.44 0.69 28° 7/ 3/4x4 14
24 2580 39, 26.90 27.04 25.94 30.00 3138 3130 1.02 1.56 0.75 28° 7/g V4x4½ 16
30 32.00 4.00 33.29 33.46 32.17 36.88 39.12 39.12 1.31 2.00 0.82 20° 11/8 ix 5½ 20
36 38.30 4.00 39.59 39.76 38.47 43.75 46.00 46.00 1.45 2.00 1.00 20° 1 ½ 1xSY2 24
42 44.50 4.00 45.79 45.96 44.67 50.62 53.12 53.12 1.45 2.00 1.25 20° 1318 1 V x6 28
48 50.80 4.00 52.09 52.26 50.97 5730 60.00 60.00 1.45 2.00 1.35 20° 1 1 V4x6 32
54 57.56 4.00 58.82 59.02 57.73 63.20 65.70 65.70 1.88 2.00 1.50 20° 13/8 11/4 x6 ½ 36
60 61.61 4.00 62.87 63.07 61.78 67.72 70.22 70.22 1.88 2.00 1.55 200 1~ 1 ¼x6½ 36
64 65.67 4.00 66.96 67.13 65.84 71.86 74.36 74.36 1.88 2.00 1.62 20° 1~ 1 '/4x6½ 38
REGISTERED TRADEMARK or, STAR PIPE PRODUCTS
STAR PIPE PRODUCIS
HOUSTON CORPORATEITOLL FREE l.sss-999-30091 FAX 2sl-555-9000
t,,ppep,oduc,
TUVRhoinInd Page 3
O9OOI:2
Compact MJ Fittings
ANSI/AWWA C153/A2153
T
A &\A. T HA
T
TA
t~A
T
Tff T
.4
SIZE IA wr
(LBS.) A (
WT
LBS.)
WT A (LBS.) A (LBS.)
WT A (LBS.)
WT A (LBS.)
Vff A (LBS.)
2 0.30 325 14 - - 1.80 13 - - 1.00 9 1.00 8 - -
3 0.33 350 23 - - 1.50 21 - - 1.00 16 1.00 14
4 0.34 4.00 27 3.00 21 2.00 23 - - 1.50 18 1.25 16 1.25 16
6 036 5.00 39 4.00 35 3.00 32 - - 2.00 32 1.50 30 1.50 27
8 0.38 6.50 57 4.50 so 3.50 46 3.00 44 2.50 46 1.75 42 1.75 38
10 0.40 7.50 89 - - 4.50 70 - - 3.00 64 2.00 38 2.00 36
12 0.42 9.00 108 6.50 104 5.50 98 4.00 87 3.50 84 2.25 74 2.25 73
14 0.47 1150 180 - 5.00 145 - - 3.75 140 2.50 128 - -
16 0.50 12.50 264 7.50 210 5.50 202 4.50 177 3.75 178 2.50 148 2.50 150
is 0.54 14.00 335 - - Q_ 250 - - 4.50 255 3.00 205 - -
20 0.57 15.00 400 - . 7.00 305 - - 4.50 262 3.00 245 3.00 239
24 0.61 17.00 365 10.50 479 7,50 405 6.00 385 4.50 412 3.00 315 3.00 317
30 0.66 21.50 1005 13.50 843 11.50 798 9.75 692 6.75 665 4.75 568 4.75 568
36 0.74 2450 1562 17.00 1350 1140 1jfj_ 11.00 1080 7.75 960 5.00 _•0.. 5.00 825
42 0.82 29.25 2506 19.00 2150 14.00 1792 12.00 1465 9.00 1350 6.00 1319 6.00 1125
48; 0.90 33.25 3043 21.00 2650 15.00 2390 13,M 2075 10.00 1886 6.50 1700 6.kQ 1600
54 1.05 37.00 4023 . - 20.25 3062 - - 10.25 2198 5.00 1711 - -
60 1.10 3930 4714 - - 22.25 3487 - -10.75 2434 7.00 2033 - -
64 1.16 42.00 5508 - - 22.25 4000 - - 11.00 2727 7.00 2245
h-B B
11
a
___
kB
_ T
' ? I
NA T5A T
I I I I
SIZE (Las) (LBS.) (LBS)
WT
-
LBS. (LBS) B (Las) (Las)
3 10.33 3.50 18.50 16 . - - 1.50 7.00 13 - - - 1.00 6.50 12 1.00 6.50 12 - - -
4 0.34 4.00 9.50 22 - - - 2.00 7.50 19 - - - 1.30 7.00 18 1.25 6.25 17 - -
6 0.36 5.00 12.00 40 . . . 3.00 8.50 31 . - - 2.00 7.50 29 1.50 7.00 27 - -
80.386.3012.5061 - - - 3.509.0046 - -:- 2.50 8.00 43 1.75 7.25 39 - -
10 0.40 7.50 13.00 83 - . - 4.50 10.00 68 - - - 8.50 61 2.00 7.50 52
12 0.42 9.00 14.30 114 - - - 5.50 11,00 95 - - - 9.00 81 2.25 7.75 70 - - -
14 0.47 11.50 19.50 197 . . - 5.00 13.00 148 . - .
r3-75
11.25 133 2.50 10.50 122
16 0.50 12.50 2030 248 - - - 5.50 1330 184 - - - 1175 166 2.50 1050
0.54 14.00 21.00 325 . - . 6.00 13.00
148
18 235 - . - 13.00 235 6.00 13.00 235
-20 2? 2230 390 - - - 70 140 300 - - 00 14A30 300 7M0 00 300 - -
24 0.61 17.00 25.00 575 . - - 7.50 14.50 390 - - - 7.50 14.50 395 7.50 14.50 400 - -
30 0.66 22.75 31.75 865 13.50 22.50 AlL 1030 19.50 715 9.75 18.75 762 6.75 15.75 600 4.75 13.75 535 4.75 13.75 305
36 0.74 24.50 33.50 1355 - - . 12.00 21.00 1040 . . - 7.75 16.75 865 5.00 14.00 725 - - -
42 0.8 29.25 38.25 2055 - - - 14.00 23.00 1460 - - - 9.00 18.00 1200 1 6.00 15.00 1030 - - -
48 0.90 33.25 4225 2805 . - . 15.00 24.00 1905 - . - 10.00 19.00 1575 6.50 15.50 1290 - -
UCATl8Ol
IUIGIEI1IRED'lRADEMARKOF SIAR PIPE PRODUCIS
STAR PIPE PRODUCTS
NOUSTONCORPORATEIIOLL FREE I-SOO-999-30091PA5281-5S8-9000
wwpIp,p,oduREon TOVRheInId
Page 4 c,,r ISO 9001:SRS
Compact MJ Fittings
ANSI/AWWA C153/A21.53
Ml x FE
SIZE
BENDS PE
9ENOS~Q/4)
WT A B (LOS.) A WT
(LOS.)
_fBL A
BP~ DS
B A B
3 0.33 3.50 5.50 20 1.50 3,00 17 1.00 3.00 17 1.00 3.00 15
4 0.34 4.00 6.50 26 2.00 4.00 24 1.50 4.00 26 1.25 4.00 19 1
6 0.36 5.00 8.00 47 3.50 5.00 40 2.00 5.00 36 1.50 5.00 30
8 0.38 6.50 9.00 68 3.50 5.50 57 2.50 5.50 53 1.75 5.50 50 j -
10 0.40 7.50 11.00 102 4.50 6.50 83 3.00 6.50 102 2.00 6.50 75
12 0.42 9.00 12.00 134 Ijö 7.50 110 3.50 7.50 - 134 2.25 730 88
14 0.47 11.50 14.00 227 5.00 7.50 207 3.75 7.50 166
16 0.50 1230 15.00 306 5.JU !cQ_ 239 3.75 8.00 228
18 0.54 14.00 16.50 357 6.00 8.50 268 4.50 8.50 259 -3.00 8.50 247
20 0.57 15.00 18.00 445 7.00 930 339 430 9.50 321 - 3.00 9.50 307
24 0.61 17.00 22.00 650 7.50 11.00 474 4.50 11.00 444 3.00 11.00 427
30 0.66 2130 25.00 1070 1Q30 15.00 858 -- -. . - --
36 0.74 24.50 28.00 1554 11.50 18.00 1240 7.75 18.00 1176 5.00 18.00 1118
42 0.82 29.25 31.00 2190 14.0021.00 1820 -- -- - 6.00 21.00 1627
48 0.90 33.25 34.00 3015 15.00 24.00 2421 ---
Mj x FLANGE ADAPTER
NÔM.
SIZE T 4-T
L
3 0.33 3.50 13
0.34 3.50 - 2-2
6 0.36 3.50 32
8 0.38 330 47
10 0.40 4.00 66
12 0.42 4.00 91
14 0.47 5.00 141
16, 0.50 5.00 1 70
18 0.54 5.00 176
20 0.57 5.00
24 0.61 5.00 320
30 0.66 7.00 558
36 0.74 8.50 796
42 0.82 12.00 1180
48 0.90 12.00 1499
54 1.05 13.00 -
60 1.10 13.00 2163
SIZE T TI 11 J
2x2 0.39
-_
0.39 3.25 3.25 20
3x2 048 0.39 330 3.50 43
3 x 3 1 0.33 0.33 3.00 3.00 28
4x2 .034 0.30 3.00 4.00 29
4x3 0.34 0.33 3.50 4.00 30
4x4 0.34 0.34 4.00 4.00 32
6x3 0.36 0.33 3.50 5.00 42
6x4 0.36 0.34 4.00 5.00 46
6x4x6 0.36 0.36 5.00 5.00 50
6x6 0.36 _0.36 5.00 5.00 56
6x6x8 0.36 0.38 6.50 6.50 62
8x3 0.38 0.33 4.00 630 52-
8x4 0.38 0.34 4.00 6.50 60
8x6 038 0.36 5.00 6.50 72
8x6x6 0.38 0.38 5.00 6.50 62
8x6x8 0.38 0.38 6.00 6.50 85
8x8 0.38 0.38 6.50 6.50 86
10z3 0.40 0.33 4.00 730 75
10z4 1 0.40 0.34 4.00 7.50 78
10x6 0.40 0.36 5.00 730 90
10x8 0.40 0.38 6.50 7.50 105
lOx 10 0.40 0.40 7.50 730
12 x 3 0.42 0.33 4.00 8.75 90
12x4 0.42 0.34 4.00 8.75 94
Won't) uCATisol
REGISTERED TRADEMARK or-STAR PIPE PRODUCTS
STAR' PIPE PRODUCTS
HOUSTON CORPORATEITOLLPREE I-800-999-3009FAX E8I-SS8-9000
TUVRheInIod
Ww.20p1p9520d6690.0020
R2r006d
Page 5
ISO 9001:2006
_
S rN
T Ti H WT
(LBS.) NOM
SIZE
12x6 0.42 0.36 5.00 8.75 110
12x8 0.42 0.38 6.50 8.75 125
12x10 0.42 0.40 7.50 8.75 140
12x12 0.42 042 8.75 L75 160
14x6 0.47 0.36 6.50 1030 182
14x8 0.47 0.38 7.50 1030 190
14x10 0.47 0.40 8.50 10.50 206
14x 12 0.47 0.42 9.50 1030 221
14x14 0.47 0.47 10.50 10.50 251
16x6 0.50 0.36 630 11.50 218
16x8 0.50 0.38 7.50 11.50 223
16 x 10 0.50 0.40 8.50 11.50 264
16x12 0.50 0.42 9.50 11.50 280
16x14 0.50 0.47 10.50 11.30 316
16x16 0.50 0.50 1130 11.50 322
18x6 0.54 0.36 630 12.50 275
18x8 0.54 0.38 7.50 12.50 295
18x10 0.34 0.40 8.50 12.50 315
18 x 12 0.54 0.42 9.50 12.50 335
18x14 0.54 0.47 10.50 12.50 380
18x16 0.54 0.50 11.50 12.50 405
1S X18 0.54 034 - U.S0 1230 435
20x4 0.57 0.34 530 14.00 295
20x6 037 0.36. 6.50 14.00 313
20 x 8 0.57 0.38 8.00 14.00 345
- 20x 10 0.57 0.40 9.00 14 370
20 x 12 0.57 0.42 10.00 14.00 395
20x 14 0.57 0.47 1100 14.00 440
20 x 16 0.57 0.50 12.00 14.00 465
20x18 0.54 13.O0 14,00 SOS
20 x 20 0.57 0.57 14.00 14.00 535
24x4 0.61 Q34 6.00 16.00 38L
24x6 0.61 0.36 7.00 16.00 415
24x8 0.61 0.38 8.00 16.00 44
24x10 0.61 0.40 9.00 16.00 470
24x12 0.61 0.42 ::10.00 16.00.: 300
24x14 0.61 0.47 11.00 16.00 550
24x 16 0.61 0.50 12.00 16.00 580
24x18 0.61 0.54 13.00 16.00 625
24x20 0.61 0.57 14.00 16.00 660
24x24 0.61 0.61 16.00 16.00 720
30x6 0.66 0.36 8.00 20.00 685
30x8 0.66 0.3.8 8.50 20.00 739
30x 10 0.66 0.40 10.00 20.00 760
30x12 0.66 0.42 10.00 20.00 830
30x14 -0.66 0.47 11.00 20.00 880
30x16 0.66 0.50 12.50 20.00 878
30118 0.66 0.54 14.00 20.00 1039
30x20 0.66 0.57 15.00 20.00 1000
30x24 0.66 0.61 21.00 22.00 1389
30x30 0.66 0.66 20.00 20.00 1323
36x4 - 0.74 0.34 7.00 2330 924
36x6 0.74 0.36 8.00 23.50 1045
(Cont)
H WT
(LBS.) NOM.
SIZE T Ti
36x8 0.74 0.38
0.40
9.00 23.50 1095
36x10 0.74 9.00 - 23.50 1024
36x12 0.74 0.42 10.00 23.50 1072
36x14 0.74
0.74
0.47 11.00 23.50 1135
36x16 0.50 12.50 23.50 1210
36x18
36x20
0.74 0.54 13.00 23.50 1251
0.74 - 0.57 15.00 23.50 1350
36x24 0.74 0.61 16.00 23.50 1550
36x30 0.74 0.66 20.00 23.50 1986
36x36 0.74 0.74 23.50 23.50 2072
42x6 0.82 0.36 9.00 27.50 1366
42 x 8 0.82 0.38 9.00 27.50 1369
42x12 0.82 0.42 14.00 27.50 1885
42x16 0.82 0.50 13.00 27.50 1929
42x18 0.82 0.54 16.00 27.50 2072
42x20 0.82
0.82
037 18.00 2730 1947
42x24 0.61 20.00 27.50 2270
42x30 0.82 0.66 22.00 29.50 2608
42x36 0.82 0.74 30.00 30.00 3000
42x42 -0.82 0.82 30.00 30.00 3175
48x6 0.90 0.36 10.00 32.00 1949
48x12 0.90 0.42 14.00 32.00 2533
48 x 16 0.90 0.50 13.00 32.00 2657
48x18 0.90 034 16.00 32.00 2293
48x24 0.90 0.61 23.00 32.00 2870
48x30 0.90 0.66 23.00 32.00 3050
48x36 0.90 0.74 33.50 32.25 3900
48x42 0.90 0.82 3350 3330 4100
48x48 0.90 0.90 33.50 33.50 4250
54x20 LOS 0.57 23.00 37.00 3486
54x24 1.05 0.61 23.00 37.00 3505
54x30 LOS 0.66 29.30 : 37.00 4162
54x36 1.05 0.77 29.30 37.00 4257
54x42 1.05 0.88 . 31.00 39.00
60x30 1.10
-1
0.66 29.50 39.00 ~48
64x64 _1.16 _43.30 43.30
TAPPED N E1CROSSES1
L I WT 1
(LBS.) NOM.
SIZE T
3 0.33 6.00 21/2 18
4 0.34 6.00 3 25
6 0.36 6.00 3 42
8 0.38 6.00 3 53
10 0.40 6.00 3 70
12 0.42 6.00 3 85
16 0.50 6.00 3 164
24 0.61 8.00 3 325
Threads in Accordance with ANSI/A Sli4E B1.20.1
Compact MJ Fittings
ANSI/AWWA C153/A21.53
UCAT.I8O1
IIEGISIEREDIRADEMAI1KOFSTAII PIPE PROI)IJCIS
STAR PIPE PRODUCFS
HOUSTON CORPORATE ITOLLFREE1-800-999-30091F5X281-S5I9000
wpIpp.odure.on. T0VRhelnIJ'd
Page 6 009-M
NOM. T ," Ti
W
-
WT
BS.)
r
3x3 0.33 0.33 )0 5.50 30
4x2 0.52 0.39 4.80 4.80 53
4x3 0.34 0.33 3.50 6.50 34
4x4 0.34 034 4.00 6.0 40
6x3 0.36 0.33 3.50 8.00 50
6x4 036 8.00 65
6x6 0.36 0.36 8.00 62
8x4 0.38
0.34E
-4.00 0.34 9.00 65
8x6 0.38 0.36 9.00 78
8x8 0.38 0.38 9.00 88
10x4 0.40 0.34 4.00 11.00 90
10x6 0.40 0.36 5,00 11.00 106
10x8 0.40 0.38 6.50 11.00 114
lOx10 0.40 0.40 7.50 11.00 126
12x4 0.42 0.34 4.00 12.00 118
x6 -12 0.42 0.36 5.00 12.00 133
12x8 0.42 0.38 6.50 12.00 134
12x 10 0.42 0.40 7.50 12.00 145
12x 12 0.42 0.42 8.75 12.00 170
14x6 0.47 0.36 6.50 14.00 185
14x8 0.47 0.38 7.50 14.00 206
14x10 0.47 0.40 - 8.50 .___14.00 244
14x12 0.47 0.42 9.50 14.00 284
14x14 0.47 0.47 100 14,00 7739
16x6 0.50 0.36 6.50 15.00 207
16x8 0.50 0.38 )7.50 15.00 7,1 260
16x10 0.50 0.40 8.50 15.00 287
16x12 0.50 0.42 930 0 312
16x14 0.50 0.47 10.50 15.00 348
16z16 0.50 0.50 -75-57, 15.00 2L4_
18x6 0.54 0.36 6.50 15.50 325
18x8 034 038 17.50 1 15.50 351
18x12 0.54 0.42 9.50 15.50 358
18x18 0.54 0.54 12.50 1630 -445
20x4 0.57 0.34 6.50 17.00 321
20x6 0.57 0.36 6.50 17.00 - &0
20x8 0.57 0.38 8.00 17.00 339
20x10 - 0.57 0.40 9.00 17.00 370
24x6 0.61 0.36 7.00 19.00 432
24x8 0.61 0.38 8.00 19.00 472
24x 12 0.61 0.42 10.00 19.00 542
24x16 0.61 0.50 12.00 19.00 - 622
24x18 0.61 0.54 13.00 22.00 680
24x24 0.61 0.61 16.00 22.00 950
30x6 0.66 0.36 8.00 23.00 692
30x8 0.66 0.38 8.50 23.00 719
30 x 10 0.66 0.40 9.50 23.00 764
30 x 12 1 0.66 0.42 10.00 23.00 796
NOM.
sum T Ti H J WT
30x16 0.66 0.50 12.50 23.00 909
30x24 0.66 0.61 - 16.00 - 25.00 1290
30x30 0.66 0.66 20.00 25.00 1355
36x6 0.74 0.36 8.00 26.00 980
36x14 0.74 0.47 11.10 26.00 1160
6x 16 0.74 0.50 12.50 26.00 1241
36x20 0.74 0.57 15.00 26.00 1381
42x6 0.82 0.36 9.00 30.00 1384
42.x24 0.82 0.61 20.00 30.00 2130
42x42 0.82 - 0.82 30.00 - - 31.00 3878
48x20 0.90 0.57 22.00 34.00 2706
48x30 - -- 0.90 0.66 23.00 34.00 2872
48x48 0.90 090 33.50 34.00 4038
54x30 1.05 t -6-t-1 29.30 37.00 4204
____ WI
(LBS) NOM.
SIZE T T 1 li
6x6 0.36 0.36 8.00 10.00 83
8x6 038 0.36 _J_13.50 11.00 los
10x6 0.40 0.36 11.00
_12.50
13.00 125
126 0.42 036 ilool_16.00
_14.00
1 14.00 j 23
SIZE T TI A B WT
20x20x20 0.57 0.57 7.50 15.00 550
24x14x14 0.61 0.47 9.00 1130 395
30x24x24 0.66 0.61 8.00 17.00 815
30x30x30 1 0.66 1 0.66 1 10.00 - 21.50 1380
Compact MJ Fittings
ANSI/AWWA C153/A21.53
-
RISGISTERED TRADEMARK OP STAR PIPE PRODUCTS
STAR PIPE PRODUCTS
HOUSTON CORPORATEIIDLI. PEER I-800-999.30091FAX581-558.9000
TUVRheinId Page 7
O VIOI:28
Compact MJ Fittings
ANSI/AWWA C153/A21.53
• WT (L
_iJ 3so 4.00 38
4x4 0.34 034 4.00 40
- 6 x3 036 0.33 3.50 5.00 48
6x4 0.36 U iio 5.00 s-i
6x6 0.36 0.36 5.00 500 80
8x4 0.38 0.34 410 6.00 68
8i6 0.38 -•6 5.00 6.00 74
8x8 0.38 038 ('OLI 6.00 105
77 1ot4 34 400 7.00 112
10x6 0.40 0.36 5.00 7.00 119
1018 040 650 7.00 124
10 10 u.40 11.40 7.00 7.00 145
12i4 .•.. 0.42 0.34 4.00 830 119
12x6 0112 0 S 113 8.50 126
128 3 __
0.
600 8.50 .i.
12x10 11 .12 040 .0 8.50 179
12z12 0.42 .0.42 -850 8.50 200
14x6 0.47 0.36 6.SO 10.50 200
148 0.47 0.38 - 7.50 1030 228
14x10 0.47 0.40 850 10.50 255
14x 12 0.47 F 042 9.50 1940
14x14 0.47 0.47 10.50 10.50 335
16z6 0.50 0.36 630 11.50 240
16x8 0.50 0.38 7.50 11.50 260
16z10 0.50 0.40 830 1130 317
16x12 0.50 0.42 9.50 11.50 32.0
16x16 0.50 0.50 11.50 1130 385
18x12 0.54 0.42 9.50 12.50 348
18z18 0.54 -__0.54 1250 1230 478
20x8 0.57 0.38 8.00 14.00 379
20xlo 0.57 0.40 9.00 14.00 395
20x12 0.57 0.42 10.00 14.00 413
20x16 0.57 0.50 12.00 14.00 527
20x18 0.57 0.54 13.00 14.00 554
20x20 0.57 037 14.00 S90
24x6 0.68 0.36 16.00 481
24x8 0.61 0.38
F7.O
16.00 500
24x10 0.61 0.40 16.00 499
24x12 0.61 0.42 _ 16.00 529
24x16 0.61 0.50 12.00 16.00 641
24x18 0.61 0.54 13.00 - 16.00 868
24x20 0.61 0.57 14.00 16.00p57
24x24 0.61 0.61 16.00 16.0081
(Con't)4
kII CROSSES 1
NOM T SIZE TI II j WT
(LBS)
30 x 12 0.66 0.42 10.00 20.00 882
30120 0.66 0.57 15.00 20.00 1074
30x24 0.66 0.61 16.00 20.00 1246
30130 066 . 046 00 22.00 1,691
36x16 0.74 0.50 12.50 23.50 1262
36x24 0.61 1600 23,SO 8785
36x36 0.74 0.74 26.00 26.00 2811
42x24 0.82 0.61 20.00 2730 2668
42x30 0.82 0.66 22.00 29.50 2950
42x36 0.82 0.74 30.00 30.00 3607
42x42 0.82 0.82 30.00 30.00 372.5
48x20 0.90 0,57 20.00 32.00 7 2636
48x24 0.90 0.61 23.00 32.00 2921
48x30 0.90 0.66 23.00 32.00 4505
48x36 0.90 0.74 33.50 32.25 4700
48x48 0.90 0.90 3350 3330 5827
54x54 1.05 1.05 35.80 35.80 5890
IJI FLANGE !DIt(S;
TI B (LBS.) NOM.
SIZE T
6x6 0.36 0.36 5.00 8.00 84
8x6 0.38 0.36 5.00 9.00 100
8x8 038 0.38 6.50 9.00 130
lOilO 0.40 0.40 7.50 11.00 15
12x6 0.42 0.36 5.00 12.00 140
12x8 0.42 0.38 6.50 12.00 175
12x10 0.42 0.40 7.50 12.00 206
12x12 0.42 0.42 8.75 12.00 256
16x12 1 0.50 1 0.42 1 9.50 1 15,00 371
UCAT.lS.OI
REGIs'! RIlED IRADEMARKOF STAR PIPE PRODUCIS
STAR PIPE PRODUCFS
HOUSTON CORPORATE ITOLL FREE!.EOO999.300SIFAX 281.5589000
,pip.podcR.con TUVRheinIad
Page 8 cAI.0t. 00 90OI:I8
Compact MJ Fittings
ANSI/AWWA C153/A21.53
-'
___2.50 _____ 8.50
.50 40
4 ,4 0.4 0.34 2.50 8.50 41
1.50 '11.00 53
6x 6 0.36 3.00 12.50 85
0.50 13.00 74-
4 - 0.34 0.50 13.00 77
I T.36 20 - 14.50 90
0. 1'1 0.38 3.50 16.00 102 • 034. 0.00 15.00 150
10x6 0.40 0, 16 1.00 16.00 158
O.0- 250 17.00 172
10 10 010 3.50 19.00 210
fk
--0.Ø 1.34 -. 000. 16.50 150
1.50 18.50 186
E2x
0, 0.38 1.50 1830 -188
.42 0.40 00 20.00 250
14x6
272
o.47.30 000 19.50 245
Q,47-438
04
130 __'-21.00 279
II . 100 22.50 316
6.00' .25.00 . _474
0.50 0.00 21.00 272
:
5.10
.. .
0.36 0.34
WT A L - LI (IRS.)
4.80 20.00 9.00 50
0.38 -0.36 6.90 20.00 9.00 62
8 9.40 0.40 0.38 9.05 20.00 9.00 70
0.42 0.40 11.10 20.00 9.00 105
12 13.60 0.47 0.42 13.20 20.00 9.00 128
16____44.94 0.54 0.50 17.40 20.00 9.00 275
CAP
ri______ SIZS]TVIJ 1 W'T(LES)
PLUGS CAPS
3 0.46 0.50 2 9 8
0.34 0.40 2 13
6 0.42 0.42 2 20 15
8_' 70.44 0.44 2 30 23
10 0.46 0.46 2 39 33
12' 0.48 0.48 2 52 44_-
14 0.55 0.55 2½ 93 64
16
_
lAP
0.56 056 2½ 116 79
18 0.54 0.54 2½ 135 121
20 0.57 0.57 j_ 161 140
24 0.61 0.65 3 239 199
30 0.70 0.66 4 387 361
36 1.03 1.00 4 689 635
42 1.13 1.13_ 4 965 896
48 1.43 1.25 4 1291 1329
54 2.16 2.19 6 _QQ 2167
60 2.25 2.38 6 2446 2571
64 2.38 2.56 6 28.50 3O.18
Threads in Accordance with ANSI/A SME B1.20.1
___ 000 r
24
300
16x,'. 2. 0.50 349
F0,r.t 200 370
16 x 12 0.42 3.50 453
500 500
16x16 0.50 0.50650 . 575
T1 T
~~- rl z
PE 31I1
T Ti H z WT
SL (LBS)
o.4 0.36 0.3'- 4.00 5.00 12.00 49
6i6 0.36 0.36 5.00 5.00 12.00 .57
8x6 0.38 0.36 5.50 6.50 11.50 74
Tl
16"
TI
18'- 64'
PLUG
J.OXIO 1 J' UDU I 11.3U I .I.JU I Z.'.'."..' UCATIE.01
RECISTER1ID TRADEMARK OP STAR PIPE PRODUCTS
STAR PIPE PRODUCTS
HOUSTON CORPORATEITOLI. FREE 1-800-999-30091FAX281-558-9000
ww.spippoducH.con
TUVRheInInd Page 9
Compact
TANGENTIAL
T Ti H I
16x6 0.50 0.38 6.50 11.50 22S
0.50 0.42 9.50 11.50 300
18x6 0.54 0.36 6.50 12.50 285
2046 7 0.36 6.50 14.00 321
24x6 0.61 0.36 7.00 16.00 455
48 0.61 0.38 8.00 16.00 456
24x12 0.61 0.42 10.00 16.00 540
18 074 0.38 9.00 2343 i7
48x8 0.90 0.38 10.00 30.00 1820
Al2 1 14.00 1 30.00 1 2116
H±IJ
x6
IU1UL INIJ x NO PE W/ SWIVEL GLAND
____ ML
3x18 0.33 1800 21.00
4x6 034 6.00 10.00 ) I 0 29
\t 034 12.00 - 1&00 ,330 43 - -
4x18 0.34 18.00 22 I 7.50 52
4 24. 2S.00, 6Th*333o
0.36 6110 12wL) 17.50 49 18.00 62
x1 51)36 1200 -19Q : 66 .30.00 88
6x18 0.36 0 24.00 83
.
29.50 84
'036 24.0O - . 3.30 102 41. 121
8 x 6 038 13.00 68 18.50 69
J38 12.00 19.0O.;2' 92'. '24.S0 94
8x18 11 ' 18.00 25.00 116 3050 119
8x24 0.38 240 30 . i' 3550 142 - -
10x6 040 6.00 15.00 100 20.50 99 ---
Wji 0.40 12.00 1.00 - '2430 -131 - -
10x18 0.40 18.00 27.00 I 32.50 164
1utI 24.00 -33.00 7194 ___.'38.50 196 -
12x6 0.42 6.00 17.00 133 22.50 132
12x12 12.00 2300 171 - 2830 171 -- -.
12 x 18 0.42 18.00 27.00 204 32.50 205 --- --
12z24 0.42 24.00 3.90 250 -, 252 - -
16x12 0.50 12.00 26.00 320 --- -
16z' 0.50 18.00 36.00
16x24 0.50 24.00 36.00 433 ---
20x12 037 12.00 486 - - -- -
20x18 0.57 18.00 38.00 603
UCAT.IS.OL
REG1911RaDTRADEMARKOFSIARPIPU PRODOC'fS A
STAR PIPE PRODUCFS
HOUSTON CORPOR ATE IILLFREE I-800-999-30091FAX281-558-9000
Page 10
Compact
TI T T1
T 1~ P
'! 'r rEuwrr
Ti L (LBS.) L (LH' (LBS.) sir'
-
TI
T
L (LBS.) L (LBS.)
4x3 0.34 0.33 3.00 16 8.50 17 8.50 16 14.00 14 5.00 19 3.00 15
6x2 036030 -- -- - -- 70 23
6x3 0.36 0.33 1 5.00 22 10.62 24 10.50 19 16.00 19 6.00 25
6x4 034 4.00 24 950 23 23.00 22 500 30 4.00 4
8x4 0.38 0.34 5.00 32 10.50 30 10.50 34 16.00 30 7.00 38 5.00 31
8i6t38 036 400 36 0 35*930 321
- 46
15.00 33 6.00 41 -
._-
-
10x4 0.40 0.34 7.00 46 12.50 44 1250 43 -.-
10z6 .0.40 0.36 $00 47 10.50 46 10.54 16100 _4 700 54 46
0x8 0.40 0.38 4.00 50 9.50 49 9.50 50 15.00 47 6.00 62 4.00 48
12x4 . 0.34 9.00 58 14- 60 1460-:57 2Q,00 58 11.00 66 - -
12x6 0.42 0.36 7.00 60 12.50 53 12.50 1 57 18.00 57 9.00 69 7.00 60
12x10 0.42
0.38 5,00 60 10.50 59 1t 16.00 54 7.00 82
0.40 4.00 64 9.50 53 9.50 58 15.00 54 7.00 85 4.00 61
14 0.47 036 9.00 110'- 16190 -74750,11
14x8 0.47 0.38 7.00 122 14.90 99 12.40 98 20.30 91 ---
--- --- 14x10 212 00 ,120 1290 94 i040 '1,3fl
- i44
8.00 112. -- -
14'12 0.47 0.42 4.00 132 11.9) 0 9'.11) 9 17.30 89 4.00 94
161 0.36 1L00 120 125 40 93 13.00 128 -
16x8 0.50 0.38 9.00 1 118 18.00 124 14 H 136 22.30 119 11.00 133 9.00 119
Q 00 118 . 3. h1 1W 20.50 119 9.00 136 9.00 'a
16x12 0.50 0.42 5.00 115 12.90 122 100 116 18.30 99
---
7.00 145 5.00 115
-1~4 0.50 4mo Wr !00. - -
8x8 0.54 0.38 13.00 201 20.00 170 19.50 195 16.00 190 1300 11
Ti8iO Ti000 J i6S'9 Thus 60 1200 179
18 x 12 0.54 0.42 700 180 15.50 1 S0 14.00 150 19.50
---
150
---
12.00
---
198
---
--- ---
18 16 0.54
0.47 200 AftLOO
I
06A
I
• - -.
- 0.50 500 196 12.50
--- --- ---
5.( 174
0.57 O.' - -.00' -. ___ - - 1800 203 -
0 x 8 0.57 0.38 16.00 227 240m I 1 -- --
10 047 1600220
. 1.20......
199
20x12 0.57 0.42 1200 227 17.H IThI 16 205 21.0
---
164
---
14.00 234 8.00 1 5
x14 0.47 10.00 200 1_ '
20x16 0.57 0.50 231 13.50 185 13 200
--- ---
9.00 237 8.00 217
20 4.00 225.00 17 -- - -
4x6 0.61 0.36 22.00 279 -- - - ---
--- ---
22.00 284 _______
___ 061 2000 IJ3 - 22 201 - - 2*,0O 287
24x10 0.61 0.40 MOO 286 21.5) 5 --- --- 20.00 306 18.00 2
iIi - a i9Q 243 ZtP _VS'
- 2So 213 18.00
-
318 16.00
.61 0.47 1400 310 22.0(1 10 1.90 31 25.00 238 16.00
---
323 14.00 298
13.00 279 0 2a 33
0.54 10.00 284 18.00
---
300
---
-12.00
.61 18.00 310 21.00
---
228
---
61 057 ZOO 328 15.00 3.150 5 24.00 271 - - 7.00 370
.66 0.42 30.00 530 39.00 565 ---
---
s 936x40.74
9 585 3 2J i2L .--- 3
.66 0.50 30.00 633 39.00 5 39 1 48.00 690 --30.00 613
0. j ..1 658 79 654 3700 28.00
.66
. -- - - -
0.57 24.00 628 33.00
--
590
--
33.00 603 24.00 630
.66 0.61 10.00 478 243 536 2440 526 - - - 10.00 570
74 0.34 36.00 712
(Cont) UCAT.I8.01
REGLIrrERED TRADEMARK OF STAR PIPE PRODUCTS
Page 11
STAR PIPE PRODUCTS
HOUSTON CORPORATE ITOLLFREE I-800.999.30091 FAX 281.5S8-9012
www.Alrplpeprodocts.com
Compact MJ Fittings
ANSI/AWWA C153/A21.53
REDUCERS
NOM.
SIZE T
(Con't)
Ti
_r
L (LBS.)
WT
(LBS.)
-'r WT
(LBS.) L WT
(LBS.) L WT
(LBS.) L (LBS)
36x6 0.74 0.36 36.00 731 --- --- --- --- --- --- --- --
36x8 0.74 0.38 36.00 7SO, -.. - -- - ---- - - -- -
36x10 0.74 0.40 36.00 775 --- --- --- --- --- --- --- --- --- ---
36x 12 0.74 0.42 36.00 1058 - --- - - --- -- -- - -
36x 16 0.74 0.50 40.00 1016 27.00 595 901 --- --- ---
36x18 074 054 983 3700 800 - - 3800 963
36x20 0.74 0.57 36.00 1165 45.00 850
133.00)
950 --- ---
36x24 0.74 0.61 19.00 822 33.12 - 746 810 42.00 747 21.00 807 19.00 765
36x30 0.74 0.66 15.50 811 24.62 788 758 --- --- 17.50 846 15.50 811
42x24 0.82 0.61 4000 1356 49.00 1204 - 49.00 1320 - -42.00 1410 40.00 1782
42x30 0.82 0.66 20.00 1083 29.12 1150 29.00 1015 --- --- --- --- 20.00 1435
42x36 0.82 0.74 15.50 1114 2462 962 24.50 1013 - - 15.50 1114
48x20 0.90 0.57 40.00 1580 49.00 1320 --- --- --- --- --.
48x24 090 061 40.00 1761-- -- -
-.--
- -- -- 40.00 1800
48x30 0.90 0.66 40.00 1779 49.00 1594 49.00 1711 --- --- --- 40.00 1960
48x36 0.90 0.74 28 1641'-.1 37.00 L4S6 37.00 1540 - 28.00,1668
48x42 0.90 0.82 15.50 1426 24.50 1241 24.50 1275 --- --- --- --- 15.50 1470
54x36 1.05 0.74 27.50 4916 -'i - - -- - -- - -- - -
54x42
ILI.
05 0.82 19.25 1817 --- --- --- .-- .-- ..- --.
60x48 IO 0.90 18.00 2053 . - . - - --
. M~:Imm(
SLEEVES
SHd .9
2 0.30 7.50 8 12.IJu 13
3 0.33 7.50 i2 12.00 _j
4 0.34 7.50 15 1200 22
6 0.36 159 iO0
8 0.38 7.50 31 1200
10 0.40 7.50 45 12jj 61
12 0.42 7.50 5
14 (147 9.50 - 94 1700 128
16 0.50 9.50 118 1 -L 159
18 0.54 00 1500 jl W-
20 0.57 9.00 1 ) 236
24 (141 9.00 26 15.00 306
30 0.66 15.00 240() 634
0.74 15,QQ 673 -iO 889
42 0.82 15.00 887 2400 1114
48 0.90 15.00 1059 - _L
54 1.05 21.00 1534 24.00 1687
60 1.10 21.00 øs 24.00 930
64 1.16 21.00 1974 24.00 2167
PE x Mj RED 90'
Nu. SIZE T TI A Wf(LBS)
48x36 1 0.90 0.74 33.25 42.25 2643
MI DUAL PURPOSE SLEEVES W OVERSIZE . -
PIPESIZE T L (LD)
GLANDS
4 4.80-5.00 0.34 12.00 5.10 20
690-7d0 0.36 12.00 - 36
8 9.05-9.30 0.38 12.00 9.40 46
10 11.10-11.40 0.40 12.00 ll!5 62.
12 13.20-13.50 0.42 12.00 13.60 76
16 17.40- 17.80 0.50 15.00 17.94 172
UCAT.I&O1
'REGISTERED TRADEMARK OF SIAC PIPE I'RODUCIS
SrAW PIPE PRODUCTS
HOUSTON CORPORATE TOLL FREE l-800.999-30091 FAX 281.558-9000
TUVRhelnbnd
Page 12
40IOOI:2a33
Compact MJ Fittings
ANSI/AWWA C153/A21.53
WIVEL x SOLID HYDRANT ADAPTERS
W/ SWIVEL GLAND
NOM. T L WT
SIZE (LBS.)
4x 13 0.34 13.00 32
6x13 0.36 1130 47
6x18 0.36 18.00 60
6x24 - 0.36 24.00 71
6x36 0.36 36.00 94
6z48 036 48.00 122
8 x 13 0.38 13.00 54
8x18 0.38 18.00 - 80
8x24 0.38 24.00 97
8x48 0.38 48;00 161
12x13 0.42 13.00 113
SWIVEL x SWIVEL HYDRANT ADAPTERS W/
2 SWIVEL GLANDS
IT
NOM.
SIZE T TI II WT
(LBS.)
6x4 0.36 0.34 4.00 10.00 54
6x6 0.36 0.36 5.00 10.25 65
8x4 0.38 0.34 4.00 11.00 69
8x6 0.38 0.36 5.00 11.25 85
8x8 0.38 0.38 6.50 11.50 100
10x4 0.40 0.34 4.00 -12.50 86
10x6 0.40 0.36 5.00 12.75 105
10x8 0.40 0.38 6.50 12.7S 118
12x4 0.42 0.34 4.00 13.50 104
12x6 0.42 0.36 5.00 1375 126
12x8 0.42 0.38 6.50 13.75 128
-14x6 0.47 0.36 6.50 15.00 211
16x4 0.50 0.34 5.50 16.00 207
16z6 0.50 - 0.36 6.50 16.00 279
18x6 0.54 0.36 6.50 18.00 278
20x6 0.57 0.36 6.50 1830
20x8 0.57 0.38 8.00 18.50 362
246 0.61 0.3_ 7.00 19.00 T
24x8 0.61 0.38 8.00 19.00 459
36x6 0.74 0.36. 8.00 22$0 ____
42X6 0.82 0.36 9.00 30.00 1371
SWIVEL x SWIVEL HYDRANT ELL W/ 2 SWIVEL GLANDS SWIVEL GLANDS
WT
E (LBS)
I 4 8 (2) 3/4"
L 6 ii
TUEAd
x4e
8 13
12
(2)3/4"
17 25 (2)3/4"
UCAT. IS 01
A
0
REGISTERED TRADEMARK OP STAR PIPE
TUVRheinland
0,00, 010 00c0002008
PRODUCTS
STAlE PIPE PRODUCTS
HOUSTON CORPORATE I TOLL FREE l.800-999-30091 FAX 281-558.9500
wwwolorpip,produccom
Page 13
U
L ---------------
er
A
SIZES 2" - 24" SIZES 30" - 48"
MJ Accessories
ANSI/AWWA C111/A21.11
GLANDS, GASKETS, BOLTS & NUTS
GENERAL SPECIFICATION
MATERIAL: Ductile Iron per ASTM A536
PRESSURE: 350 PSI rating for 2 - 24" sizes, 250 PSI rating for 30'- 48' sizes and 150 PSI rating for 54- 64" sizes ULC UL
TESTING: In accordance withANSI/AWWA C111/A21.11, UL and FM requirements
DIMENSIONS: Are in accordance with ANSI/AWWA C1 1/A21.1 1, UL and FM requirements and are in inches
unless noted otherwise
WEIGHTS: Are in pounds, unless noted otherwise and do not include accessories <@>
COATING: Asphaltic seal coat is in accordance with ANSI/AWWA C104/A21.4 unless otherwise specified. APPROVED AWWA
APPROVALS: Compact Glands 3 - 12' Underwrites Laboratories & ULC Listed. Factory Mutual approved 3-16'. MEM B ER
0-s-
B_C.
t.____ BI
C
SIZES 54" - 64"
IMI C0114PACT
SIZE
e,wwi]
A B C ID BC
4.75 -
BOLT BOLT
QTY__
WT
(LBS)
2 6.12 0.62 1.18 3.40 2.61 00.75 2 1
3 - 7.69 --0.62 - 4.84 - 4.06 619 00.75 4 2
4 9.12 0.75 1.50 5.92 4.90 7.50 00.88 4 3
6 1112 088 163 8.02 700 950 0088 6 4_
8 13.37 1.00 1.75 10.17 9.15 11.75 00.88 6 S
10 1862 100 175 1.22 1120 _140 0088 8 7_____
12 17.88 1.00 1.75 14.32 13.30 16.25 00.88 8 8
14 2025 125 200 1640 1544 1875 0088 10 11
16 22.50 1.31 2.06 18.50 17.54 21.00 00.88 12 14
18 24.75 138 .13 20.60 1964 2325 0088 12 19
20 27.00 1.44 2.19 22.70 21.74 25.50 00.88 14 27
24 31.50 156 231 2690 2594 3000 0088 16 36
30 39.12 2.00 2.75 33.29 32.17 36.88 01.13 20 90
36 746.00 2.00 - - 2.75 39.59 - 38.47 43.75 01.13 24 L 118
42 53.12 2.00 2.75 45.79 44.67 50.62 01.38 28 151
48 - 60.00 2.00 - 2,75 52.09 50.97 - _ 01.38 32 187
54 65.70 2.00 2.75 58.82 57.73 63.20 01.38 36 362 -
60 70.22 2.00 2.75 62.87 1 61.78 67.72 01.38 - 36 - 413
64 74.36 2.00 2.75 66.96 65.84 71.86 01.38 38 -444
UCAT.I7.OL
R5GIsrsRsDlMDEMARKOF CISC PIPE PRODUCIS
STAR PIPE PRODUCTS
HOUSTON CORPORATE ISOLLFREE I-855.999-30091F5X281-558-9000 B
pipp.odIRcon TtJVRh,inl,nd
Page 14
MJ Accessories
ANSI/AWWA C111/A21.11
- O.D.
F- B.C.
7
ID.
wt.Jmrn(. Y GLANDS
A B c iii BOLT
HOLE
BOLT
QTY
WT
(LBS) SIZE
2 6.12 0.62 1.18 3.40 2.61 4.75 00.75 2 1
3 7.69 0.62 1.37 4.84 4.06 6.19 00.75 4 S
4 9.12 0.75 1.50 5.92 4.90 7.50 00.88 4 6
6 11.12 0.88 - 1.63 7.00 9.50 00.88 6 10
8 13.37 1.00 1.75 9.15 11.75 00.88 6 14
10 15.62 - 1.00 1.75 A1222 11.20 14.00 00.88 8 20
12 17.88 1.00 1.75 13.30 16.25 00.88 8 24
14 2025 1.25 2.00 15.44 18.75 00.88 10
22.50 1.31 2.06
45
16 . 17.54 21.00 00.88 12 55
18 24.75 1.38 2.13 20.60 19.64 23.25 00.88 12 55
20 27.00 1.44 2.19 22.70 21.74 25.50 00.88 14 66
24 31.50 1.56 - 2.31 26.90 25.94 30.00 -0088 16 90
30 39.12 2.00 2.75 33.29 32.17 36.88 01.13 20 220
.36 46.00 2.00 2.75 3939 38.47 43.75 01.13 24 286
42 53.12 2.00 2.75 45.79 44.67 50.62 01.38 28 288
48 60.00 2.00 2.75 52.09 50.97 5730 01.38 - 32 400
O.D.
J OVERSIZE IILWIP11
A B C ID BC BOLT
HOLE
BOLT
QTT
WT
(LBs) 10M'01) SIZE
4 9.12 0.75 1.50 5.92 5.10 7.50 00.88 4 3 I
-6 11.12 0.88 1.63 8.02 - 7.20 9.50 00.88 6
8 1337 1.00 1.75 10.17 9.40 11.75 00.88 6 6
10 1562 1.00 1.75 12.22 11.50 14.00 00.88 8 1 8
12 17.88 1.00 1.75 14.32 13.60 16.25 00.88 8 9
16 2250 131 206 1850 1794 2100 0088 12 14
UCAtI7l
. REGISTERED TRADEMARK OP STAR PIPE PRODUCTS
STAW PIPE PRODUCTS
HOUSTON CORPORATEITOLL FREE 1-800-999-30091FAX281-558-9000
TUVRheh9Iond
C20.2 10
Page 15
90 9001 2008
Standard Mechanical joint Gaskets
(SBR, NB1t EPDM, Neoprene, FKM)
ANSI/AWWA C111/A21.11
GASKET GENERAL SPECIFICATIONS
Star Pipe Products Mechanical Joint (MJ) Gasket dimensions conform to the drawings set forth in ANSI/AWWA Cli 1/A21.1 1.
Gasket markings include size, Manufacturer's mark, Country of origin and product identification. No markings are positioned on seal-
ing surfaces per the ANSI/AWWA Cli 1/A21. 11 standard. MJ transition gaskets follow the requirements ofANSI/AWWA C11 l/
A21.11 where applicable.
Standard gasket material is vulcanized styrene butadiene rubber (SBR). Special application elastomers (EPDM, Nitrile, Neoprene &
FKM) are available and shall be identified on all documentation and corresponding gaskets.
Star Pipe gaskets are manufactured under quality control standards and procedures that are maintained by the gasket supplier. Appro-
priate documentation is maintained by the manufacturer and available for review upon request.
Star Pipe gasket suppliers maintain a quality assurance program and manual that is reviewed and updated on an ongoing basis to
ensure product quality. Star Pipe gasket suppliers perform in house testing and submit to random testing by Underwriters Laborato-
ries, Inc. Star Pipe gasket providers are recognized under the component program (UL 194/ UL 157) of Underwriters Laboratories,
Inc.
Star Pipe provides that our Mechanical Joint gaskets for potable or wastewater projects will perform as designed, based on the pub-
lished chemical and environmental resistance data for generic' rubber compounds. Star Pipe should be consulted for specific recom-
mendations or for unusual applications.
GASIaT PROPERTIES
p op'ry ASTM TEST
METHOD
REQUIRED
VALUE
Hardness, Shore "A" D2240 75 ± S
MnimiimTlle D412 iSOOpsi
Minimum Elongation D412 150%
___ - D573 60%
Maxithum Compression Set D395, Method B 20%
Resistance f6-Su ce Ozone Csaclung D1149 No Cmddng
GASKETTYPE
MAXIMUM
CONTINUOUS
TEMP
MAXIMUM
EXPOSURE
TEMP
STANDARD USAGE
-'
(Styrene Butadiene Dnn16ng*atcs, St Water Sanitary Sewage, Redalmed Water,RawWates StorniWatei
Rsbbez,/7B,ns-S) 160 F 18OF l'int Resximmep4d for Hydrocarbon Service
EPDM ene ropy (Ethylene P 1- y
Alcohols, Dilute Acids, Dilute Alkalis, Ketones (MEK/Acetone), Strong Oxidizing
me) 250 F 300 F Chemicals; Drinking Water, Salt Water, Sanitary Sewage, Reclaimed Water, Raw Water,
Storm Water. Not Recommended for Hydrocarbon Service
~le rent (Potychlorprene 225 F 300 F Htcarbcm1, Unreised Petroleum Products, Greasy Waste; Salt Watei Sanitary Sewage,
/ CR) Reclaimed Water, RawWater, Storm Water.
Nitrile NBR/ Buna-Ni 160 F 180 F Refined Oils and Fluids, Fats, Greases and Waste; Drinking Water Sanitary Sewage,
Reclaimed Water, Raw Water, Storm Water.
11KM (Flouzvelsstomer / 400 P Soo Aromatic Hydrocarbons, Chlorinated Hydrocarbons, Vegetable ON, Most Chemicals;
Vitori') Drinking Water, Reclaimed Water, Raw Water, Storm Water.
Vitona is a registered trademark of E.L DuPont De Nemours & Company.
UCAT.I7.sl
kEGiC5E5EDTRADCMRKOP CIARPII'S L'RODUCIS
STAIS PIPE P5ODLICTS
HOUSTON CORPORATE IIOLLFREE 1550-999.3509IPAX28I-558-9000
w.,pp,podo.co,n T0VRheinI,'d
Page 16
MJ Accessories
ANSI/AWWA C111/A21.11
ØD Lf
:j h!
C
F 20 for sizes 30-64
28 for sizes 3-24 in
ROW F G
2 I 2.50 0.46 0.62 0.31 2.48 0.12 0.15 1.05
3'9.96 0.48 0.62 031 -3.86 0.12 015 1.05
4 4.80 0.62 0.75 0.31 4.68 0.16 0.22 1.22
Q 62 -0.75 --0.31 6.73 0.16 022 1.22
8 905 0.62 0.75 0.31 885 0.16 0.22 1.22
0,7& 0V_- 10.87 - -0.16 0.22 1.22
12 13.20 0.62 0.75 0.31 12.95 0.16 0.22 1.22
- 15.30 0.62 - 0.75 0.31. 14.99 0.16 0.22 1.22
16 17.40 0.62 0.75 0.31 1707 0.16 0.22 1.22
19-50 0.62 0.75 0.31 ' .19.13 0.16 0.22 122
20 21.60 0,62 0 0.31 21.20 0.16 0.22 1.22
, 0. 0.75 0.3i:. 2534'i' 0.16 0.22 1.22
30 3200 0.73 1.00 0.38 3147 0.16 0.37 1.54
_*:IT Io 0.73 - 1.00 Oø - 3767 0.16 0.37 1.54
42 44.50 0.73 1.00 0.38 4378 0.16 0.37 1.54
50.€0 T613 - LOO 038 49.98 0.16 0.37 1.54
54 57.56 0.73 1,00 10.38 56.65 0.16 0.37 1.54
0.38 7 .'0.16 037 1.54
64 65.67 0.73 1.00 0.38 64.70 0.16 0.37 1.54
øD A
'1
ID C
TRANSITION MECELANICAL-JOINT
PIPE A
GASKET
B
i - .
C(RE) OD E F G
2 2.375 0.56 0.66 0.31 2.32 0.12 0.21 1.10
3 3.500 0.72 0.64 0.34 - 0.12 0.38 1110
4 4.500 0.76 0.73 033 4.43 0.20 0.37 1.26
6 6.025 075 0.73 .0.32 - 0.20 0.36 1.25
8 8.625 0.82 0.73 0.34 8.50 0.20 0.43 1.27
10 10.750 0.79 0.75 0.31 10.59 0.20 0.39 1.26
12 12.750 0.84 0.75 0.33 12.56 0.20 0.44 1.28
UCAT.17.OI
- REGISTERED TRADEMARK OF STAR PIPE PRODUCTS
STAR' PIPE PRODUCTS
IL HOUSTON CO RPORATEITOLLPREE I-E00-99930091PAX281.558-9000
TUVRheinIod
www..RrpIpopoducR corn
Page 87
mom-
MJ Accessories
ANSI/AWWA C111/A21.11
1-Bolts, Double Ended Rods & Nuts
HSLA STEEL
SPECIFICATIONS:
Bolts & Nuts are manufactured in accordance with ANSI / AWWA Cl 11 / A21.1 1.
Material is High Strength Low Alloy Steel per ANSI/AWWA Clii /A21.1 1.
Threads per ASME B1.1 unified standard coarse (Class 2A & 2B)
MECHANICAL PROPERTIES
Yield Strength 45000 PSI (mm)
Elongation in 2in. 20% (mm)
BLUE BOLT/NUT/ROD
CHEMICAL PROPERTIES
Carbon 0.20% Max
Manganese 1.257o Max
Sulfur 0.05% Max
Nickel 0.25% Mm
Copper 0.20% Mm
Combined 1.25% Mm (Ni, Cu, Cr)
1-Bolts, Rods & Nuts have fluoropolymer coating material which is VOC-compliant, resin-bonded, thermally cured
and dry lubricant.
COATING PHYSICAL PROPERTIES
Film Thickness:
Number of Coats:
Adhesion:
Cure Test:
Pencil Hardness:
Volatile Organic Compounds
0.3 to 0.4 mil per coat
3 to 4 coats
1 mm cross hatch test + 5 Pulls. Good knife resistance
50+Rubs with MEK. No substrate exposure
Pencil Hardness: 4-6H
2.741b5/gal
Stainless Steel 1-Bolts & Nuts
ALLOYS SS 304 & SS 316 PER ASTM F593
SPECIFICATIONS:
1-bolt dimensions are manufactured in accordance with ANSI / AWWA C1 11 / A21.1 1.
1-bolt alloys SS 304 and SS 316 per ASIM F593
Heavy Hex Nut Alloys SS 304 & SS 316 per ASIM F594.
MECHANICAL PROPERTIES
Tensile Strength: 85,000 PSI to 140,000 PSI
Yield Strength: 45,000 PSI (mm)
COATING SPECIFICATION
Nuts have fluoropolymer coating material which is
VOC-Compliont, resin-bonded, thermally cured and dry lubricant.
COATING PHYSICAL PROPERTIES
Film Thickness: 0.3 to 0.4 mil per coat • Pencil Hardness: 4-6H
Number of Coats: 3 to 4 coats • Volatile Oganic Compounds 2.74 lbs/gal
Adhesion: 1 mm cross hatch test + 5 Tape Pulls. • Continous use temperature - 356°F
Cure Test: 50+ Rubs with MEK, no substrate exposure • Color: SS 304 is green, SS 316 is red
A.
AWWA
MEMBER
UCAT. 17.01
REGISTEJUID IRADOMARK OF STAR 'ITS L'RODUCPS
STAIR PIPE PRODUCTS
HOUSTON CORPORATE IDLLFREE I-800.999-3009IPAX28I.55I9000 B Td
Page 18 nO9I:2e
I
II-.-- Minimum 1116-inx45Chamfee
Accessories
ANSI/AWWA C111/A21.11
iMECHANICAL JOINT BOLT TORQUE
PIPE SIZE
(IN)
BOLT SIZE
(IN)
RANGE' OF
TORQUE (FT-LBS)
2-3 5/8 45-60
4-24 3/4 75-90
30-36 1 100-120
42-48 11/4 120-150
'These torque ranges are requirements ofA WWA C600
T-HEAD (LOW ALLOY STEEL) BOLT &, NUT
__ __
H
1/8 x3 1.50 0.625 300 2.00 11 0.625 1.062 0.625
SAx3½ 1.50 0.625 ii*- 0.625 1.062 0.625 -
3/4 x 3½ 1.75 0.750 3.50 2.50 10 0.750 1.250 0.750 0.375
~z4 1.75 0.750 - 4.00 - 3.00 10 0.750 1.250 0.750 - 0.375
3/4x4½ 1.75 0.750 4.50 3.00 10 0.750 1.250 0.750 0.375
:%x5 1.75 7 Q.75Ø' 0.750 1.250 0.750 0.375-
Y4 x 5½ 1.75 0.750 5.50 3.70 10 0.750 1.250 0.750 0.375
1x5~ 2.25 T'i000 '3 1.000 - 1.625 1,000
1x6 2.25 1.000 1 6.00 3.00 8 1.000 1.625 1.000
2.50 1.250 - - . _ 1.250 -2.000 .1.250 0525
1V x6½ 2.50 1.250 6.50 3.50 7 1.250 2.000 1.250 o.625
4 x8 ½ 2.50 X.50 I1 7 *250 2.000 - 1.250 -
A ---4-----
B 118-in. Radius Maximni 4
'-. R
.-Minimum 1116-in x45Chamfer.
812
4! - .1 -
B- DS 1 H J p
0.625 2 Oil 0.63 11 0.625 1.062 0.625 u.aiz
%x3½ 1.50 2.50 3If L_ 0.625 1.062 0.625 0.312
3/4 x3½ 1.75 0.750 2.50 0.63 10 0.750 1.250 0.750 0.375
~x4 1.75 0.750 4.00100 0.63 10 0.750 1.250 0.750 0.375
~x4½ 1.75 0.750 4.50 3.00 0.63 10 0.750 1.250 0.750 0.375
34xS 1.75 0.750 5.00 3.00 0.63 10 0.750 1.250 0.750 0.375
STAR PIPE PRODUCTS
HOUSTON CORPORATE ITOLL FREE I-800-999-30591 FAX 281-SSS-9000
TUVAheinland
www.,a,pp,p,ndec,cen,
Page 19
MJ Eyebolt (Pigtail) & Starlug
ANSI/AWWA C115/A21.15
MJ Eyebolt (Pigtail)
GENERAL SPECIFICATIONS
High Strength Low alloy steel per ANSI!
AWWA C 111/121.11
UNC2A Threads perASMEBI.1
Eye bolts can be used in place off-Head bolts
Used on sizes 4" through 24'
Max. Load (per bolt): 7,500 lbs
0 C
k A
A B ØC
3/4 x 3 1/2 3.50 2.50 0.81
3/4 )(4 -, 4.00 3.00 0.81
3/4 x 4 1/2 4.50 3.50 0.81
345 500 400 081
3/4 x 5 1/2 5.50 4.50 0.81
All dimensions in inches.
Starlug
GENERAL SPECIFICATIONS
Designed to assist in restraining of mechanical joint
fittings, valves, hydrants and pipes by threaded rods.
Manufactured with high strength ductile iron per ASTM
A 536, Grade 65-45-12
Designed for use on sizes 4" through 16"
Installed between MJ Bell and MJ Gland
Please refer to the chart below for determining the number of Starlugs
to be used depending on the pipe size and pipe line working pressure.
Packaine Boxes o150 each
MINIMUM NUMBER OF STARLUGS REQUIRED FOR EACH MJ BELL
NOM Plj 'i's__ WSQtNG PRESSUflPSI) -
250 t 300
4" 2 2 2 2 2 2 2 2 2
2 '2 2 3 3 3 -
4c I
8" 2 2 3 4 4 4 6 6 6
191 4. 66 8 8 8 NR
8 NR NR 12" 4 4 6 8 8 NR
,4
6
6
8 10
10
12
NR NR NR - NR 1R
16" NR NR NR NR NR
Pressure ratings include a nominal 2:1 safety factor
NR - Not Recommended
UCAT.17.sl
EHGJSfl!REDIMOEMAsKOE STAR PIPS 1'RODUCIS
55415 P11'S paooucrs
HOUSTON CORPORATE ITOLL FREE I-aos-999.3009IFAX 281-158-9000 TO V RhelnIrnd
Page 20
Full Body MJ Fittings
ANSI/AWWA C110/A21.10
2" - 64" DUCTILE IRON MECHANICAL JOINT FULL BODY FITTINGS
GENERAL SPECIFICATIONS
MATERIAL: Ductile iron perASTMAS36
PRESSURE: 350 PSI rating for 2'- 24' sizes, 250 PSI rating for 30'-48" and 150 PSI for 54'-64' or as noted
TESTING: In accordance withANSI/AWWA C1 10/A21.10
LAYING LENGTH: In accordance with ANSI/AWWA Cl 10/A21.10 (fittings not listed in ANSI/AWWA have dimensions per Star design as noted in the catalog)
WEIGHTS: Are in pounds, unless noted otherwise and do not include accessories, cement lining and coating
FLANGES: Flanged ends on fittings match ANSl/AWW C1101A21.10 and ANSI B16.1 class 125 flanges.
CEMENT LINING: In accordance with ANSI/AWWA C104/A21.4 --size 2-3' single thickness and sizes 4'- 64" double thickness. Click here for a pressure )etting
discussion or visit http://www.statpipeproducts.com/pressuce aesningguidelines.asp.
COATING: Asphaltic seal coat inside and out in accordance withANSI/AWWA C104/A21.4 and referenced in ANSI/AWWA C110/A21.10
GASKETS: SBRin accordance withANSI/AWWA Cli 1/A21.11 (see pg. 16)
T-BOLTS/NUTS: Low alloy steel in accordance with ANSI/AWWA C11/A21.11 (see pg. 18)
APPROVALS: Sizes 2" and greater are UL/ANSI/NSF Standards 61 and 372
DIMENSIONS: All dimensions are in inches unless noted otherwise. (Click here for a short commentary on non-pressure sewer applications or visit hitpLL
www.stsrpipeproducts.com/non-pressure_sewer_applications.asp. Review commentarybefore ordering or insta]linglittings for this application.)
INSTALLATION: PerANSI/AWWA C600 and C11 using DIP conforming to C150/C151 and PVC pipe conforming to C900/C905
h-M--1 -L
VXWA
4A. t
K1 AWWA
1<2 Sip1.
i c3 0 @UL
WATER QUALITY
MECHANICAL JOINT DIMENSIONS
ADIA CDLA . F1A. KIDL4. K2 PIA. L S XDIA.
SIZE NO.
2 2.50 2.50 i1 3.50 2.61 4.75 6.25 6.25 0.75 0.62 0.44 28° 3/4 54x3 2
2_ ..10 4.84 4.94 4.106 .6.12_ .2.9 .JL 0.94 0.52 ..... .i_ .
4 4.80 2.50
_
5.92 6.02 190 7.50 9.12 9.12 1.00 0.75 0.65 28° 7/g Y~ix31A 4
6L 690 8.02 j 700 930 1112 11.12 , 106 088 070 280 34 3Ax3Lit 6
8 9.05 2.50 10.17 10.27 9.15 11.75 13.37 13.37 1.12 1.00 0.75 2.8° 7/ Y4x4 6
10 11.10 '4.50 12.22 ijj 11.20 134.00 15.69 1562 1.19 LOO 0.80 28° 74 V4 x4 8
12 13.20 2.50 14.32 14.44 1330 16.25 17.94 17.88 1.25 1.00 0.85 28° /8 3/4x4 8
14 1530 330 _16.4V 16.54 1544r 1875 2031 2025 131 125 089 28 74 %x4½ 10
16 17.40 3.50 18.50 18.64 17.54 21.00 22.56 22.50 1.38 1.31 0.97 28° 7/g 3/4 x4½ 12
18 . 19.50 350 2060 2074 1964 2325 24.83 2475 144 138 105 28° 74 44x4 ½ 12
20 21.60 3.50 22.70 22.84 21.74 25.50 27.08 27.00 1.50 1.44 1.12. 28° 7/ 3/4x4½ 14 _1$40 350 2594 3000 T 3158 3150 162 1,515 122 74 44Z5 16
30 32.00 4.00 33.29 33.46 32.17 36.88 39.12 39.12 1.81 2.00 1.50 20° 11/8 1x6 20
36 30 400 39 76 2847437546004600 2.00 2.00 180 2 4 1 x6 24
42 44.30 4.00 45.79 45.96 44.67 50.62 53.12 53.12 2.00 2.00 1.95 20° 1 3/s 1 '/4X6 ½ 28
i 5080 4.00 5209 52.26 097 5750 6000 6000 200 2.20 13 1Y4 x 32
--------------------------
(Fittings & Dimensions Available On Request]
64 UCAT.18.OI
-REGISTERED TRADEMARK Ors YAR PIPE PRODUCTS
STAR Pin. PRODUCTS
HOUSTON CORPORATE I TOLL FREE I-sSs-999-SOSSIFAX 281-SM-90E0
TUVRhelnlad
vw,pipprod,,cs.om
Page 21
C,nlued1. ISO 9cOI:sfl
Full Body MJ Fittings
ANSI/AWWA C110/A21.10
T
A
as" U U •
T A WT R (LBS.) A ' R (LBS.) A WT R (LBS.)
A
-07
WT R
(LBS.)
2 0.39 3.25 2.25 14 1.80 1.96 13 1.80 4.02 13 1.80 8.12 13
3 0.48 - 5.50 4.00 - 35 3,62 30 3.00 7.56 30 3.00 15.25 30
4 0.52 6.50 4.50 55 4.00 4.81 50 4.00 10.06 50 4.00 20.31 50
6 045 8.00 6.00 85 5.00 7.25 75 5.00 15.06 75 5.00 30.50 75
8 0.60 9.00 7.00 125 5.50 8.44 110 5.50 17.62 110 5.50 35.50 110
10 0.68 11.00 9.00 190 6.50 -10.88 155 6.50 22.62 160 6.50 45.69 160
12 0.75 12.00 10.00 255 7.50 13.25 215 7.50 27.62 220 7.50 55.81 220
14 066 1400 1150 340 750 12.06 270 JQ 2512 275 750 5075 27
16 0.70 15.00 12.50 430 8.00 13.25 340 8.00 27.62 345 8.00 5581 345
18 0.75 16.50 14.00 545 8.50 24.50420 8.50 30.19 430 8.50 60.94 430
20 0.80 18.00 15.50 680 9.50 16.88 530 9.50 35.19 535 9.50 71.06 540
24 0.89 22.00 18.50 1025 11.00 18.12 755 11.00 37.69 765 11.00 76.12 770
30 1.03 25.00 21.50 1690 15.00 1 27.75 1380 15.00 57.81 1400 15.00 116.75 1410
36 - 1.1 28.00 24.50 2475 18.00 35.00 2095 18.00 72.88 35 18.00 147.25 2145
42 1.28 31.00 27.50 3410 21.00 42.25 2955
4Q80 .
21.00 88.00 3020 21.00 177.69 3035
48 1.42 34.00 30.50 4595 24.00 0 24.00 103.06 4170 2400 208.12 4190
S1Z*iJ A
BENDS
B R MRS), A
BENDS
B (LBS.)
BENDS
WT A B R, (LBS.)
BENDS (/32)
A B R (LBS.)
3 0.48 5.50 13.50 4.00 35 3.00 11.00 3.62 30 3.00 11.00 7.56 30 3.00 11.00 15.25 30
4 0,52 640 14.50 4.50 50 4.00 12.00 4.81 45 4.00 12.00 10.06 45 4.00 12.00 20.31 45
6 0.55 8.00 16.00 6.00 80 5.00 13.00 7.25 70 5.00 13.00 15.06 70 5.00 13.00 30.50 70
8 -0 17.62 103 35.50 105
10 0.68 11.00 19.00 9.00 190 6.50 14.50 10.88 155 6.50 14.50 22.62 160 6.50 14.50 45.69 160
12 0.75 1200 20.00 10.00 255 7.50 1540 13.25 215 740 1530 27.62 220 7.50 15.50 55.81 220
14 0.66 14.00 22.00 11.50 325 7.50 15.50 12.06 255 7.50 15.50 25.12 260 7.50 15.50 50.75 260
16 0.70 1540 p.001250 4 00 6.00 U.25 320 8.00 6.00 27.62 323 &00 16.00 55.81325
18 075 16.50 24.50 14.00 517 8.50 16.50 14.50 395 8.50 16.50 30.19 401 8.50 16.50 60.94 402
20 080 j 1530 940 j7 j 12 J2L
24 0.89 22.00 30.00 18.50 985 11.00 1 19.00 18.12 715 11.00 19.00 37.69 725 11.00 19.00 76.12 730
30 1.03 5.00 3300 21.SO 1585 10 23.00 75 15.00 2100 571 129S 15.00 23.00 116.75 1305
36 1.15 28.00 36.00 24.50 2310 18.00 2600 35.00 1930 18.00 26.00 72.88 1970 18.00 26.00 147.25 1980
42 1.28 31.OQ 39.00 27.50 3200 21.00 29.00 42.25 2745 21.00 29.00 8800 2810 21.00 29.00 177.69 2825
UCAT. 18.01
800I91OIUIDI0/,DEMARKOF OlAR PIPE PEODUCIS
STAX PIPE PEODUCFS
HOUSTON CORPORATE [TOLL FREE I-800-999.3009 ]PAX 281-558-9000
wrpIp.prod0.nm TUVRholntod
Page 22
Body MJ Fittings
ANSI/AWWA C11O/A21.10
m MJXPE jxmj
IU
NOM. 1' SIZE L WT
(LBS.)
3 0.48 8.00 30
4_
6 0.55 8.00 60
0.60 8.00 85
10 0.68 8.00 115
-12 075 800
14 0.66 8.00 195
16 070 800 240
18 0.75 8.00 280
20 - ft80 - 8.00 340
24 0.89 8.00 455
30 1.03 1 10.00 160
36 1.15 10.00 1070
NOM.
SIZE T A kki~ L WT (LBS.) L WT
(LBS.)
4x 6 0.52 6.00 19.00 75 27.00 70
4x12 0.52 12.00 22.00 85 30.00 80
4x18 0.52 18.00 30.00 105 38.00 100
4x24 0.52 24.00 30.00 125 38.00 115
6 0.55 6.00 20.00 110 28.00 105
6x 12 0.55 12.00 26.00 135 34.00 130
8 0.55 18.00 33.00 165 41.00 160
6x24 035 24.00 33.00 195 41.00 195
8j.( 0.60 1 6.00 21.00 160 29.00 155
8x12 0.60 1200. 28.00 200 36.00 195
8x18 0.60 18.00 35.00 245 43.00 240
8x24 - 0.60 24.00 36.00 280 44.00 275
10 x 12 0.68 12.00 30.00 250 38.00 280
'10X IS 0.68 18.00 38.00 340 4.6.00 340
II' 24 0.68 24.00 38.00 420 46.00 420
12x 12 0.75 12.00 37.00 420 45.00 420
12 x 18 0.75 18.00 48.00 520 56.00 520
12x24 0.75 2400 48.00 640 56.00 630
16 Li 0.70 12.00 40.00 600 48.00 580
16x18 0.70 18.00 30.00 710 58.00 690
20 I 1.80 12.00 40.00 1025 48.00 1015
20x18 0.80 18.00 4.8.00 1275 60.00 1265
JA
_ _ RA R
R J
NOM. T A
BENDS
WT B (LBS)
BENI
A
BENDS
B wr (LBS.) A R
r
1'
(LBS.) A R Vff
(LBS.)
0_2 6_50 4.50 38 400 4.81 400 10.06 45 4.00 20.31 45 -
6 055 800 6.00 75 - 5.00 7.25 69 5.00 15.06 69 - 5.00 30.50_ 69
- 8 0.60 9.00 7.00 115 5.50 8.44 105 5.50 17.62 105 5.50 35.50 105
10
12
068
0.75
11.00,9,00
12.00 10.00
177
246
6.50
7.50
10.88
13.25
.155
2.15
6SO
7.50
22.62
27.62
155.
215
640
7.50
409
55.81
155
215
14 0.66 - - 7.5)) 12.06 245 - - -
16 0.70 15.00 12.50 465 8.00 13.25 360 8.00 27.62 360 8.00 55.81 360
18225 16.50 14.00 577 8.50 14 iL ..80 19 422 8.50 60.94 422
20 0.80 18.00 15.50 745 9.50 16.88 543 9.50 35.19 575 9.50 71.06 575
24 - 0.89 0 1830 1150 11.00 18.12 _800 1100 37.69 800 11.00 76.12 800
30 1.03 25.00 21.50 1559 - - 15.00 57.81 1270 - -
36 1.15 ._.2L 24.SL .iL
48 1.42 34.00 30.50 4378 - - - - - - - - -
REGISTERED TRADEMARK OP
A TUVRheInIRnd
to ISO 90Ol:28
Page 23
REAR PIPE PRODUCTS
HOUSTON CORPORATEITOLL FREE I-800-999.30091FAX581-SS8-9000
V.. pippoducV oft
Full Body MJ Fittings
ANSI/AWWA C11O/A21.1O
frc1
IJiblII
NOM. T 1 H TI WT
(LBS.)
2 x 2 0.39 0.39 3.25 3.25 20
3x2 0.48 039 3.50 3.50 43
3 x 3 0.48 0.48 5.50 5.50 55
4x2 032 0.39 4 - 4.00 _57:__
4x3 0.52 0.48 6.50 6.50 75
4x4 032 0.52 6.50 6.50 80
4x4x6 0.52 0.55 8.00 8.00 115
6z2 0.55 0.39 3.00 8.00 78
6x3 0.55 0.48 8.00 8.00 110
6x4 035 0.52 8.00 8.00 15
6x6 0.55 0.55 8.00 8.00 125
6x6x8 035 0.60 9.00 9.00 : 185
8x2 0.60 0.39 9.00 9.00 125
8x3 060 048 900 900 155
8x4 0.60 0.52 9.00 9.00 165
8x6 0.60 0.55 9.00 9O0 175
8x8 0.60 0.60 9.00 9.00 185
8x8x12 0.60 0.75 12.00 80
10x4 0.68 0.52 11.00 11.00 235
10x6 0.68 0.55 - 11.00 11.00 250
10x8 0.68 0.60 11.00 11.00 260
10110 080 080 11.00 fl 310
12x4 1 0.75 0,52 12.00 12.00 315
12x6 0.75 035 12.00 100 325
12x8 0.75 0.60 12.00 12.00 340
12x10 0.87 0.80 - 12.00 12.00: 490
12x12 0.87 0.87 12.00 12.00 410
14 2.66 055 140 14_00 45
16x4 0.70 0.52 15.00 15.00 525
16x6 0.70 0.55 15.00 13.00 540
16x8 0.70 0.60 15.00 15.00 550
16z10 0.70 0.68 15.00 15.00 570
16x12 0.70 0.75 15.00 15.00 590
16i16 70 - 0.70 15.00 15.00 650
18x6 0.75 0.55 13.00 15.50 590
18x8 0,75 60 13.00 1so: 60$
18x12 0.75 0.75 13.00 15.50 640
18x18 0.75 0.75 16$0 1650 820
20x6 0.80 0.55 14.00 17.00 725
20x8 0.80 0.60 14.00 17.00 735
20X10 0.80 0.68 14.00 17.00 755
V_20x12 0.80 0.75 14.00 17.00 775
20 x 16 0.80 0.70 18.00 18.00 945
20x20 0.80 0.80 18.00 18.00 1020
24x6 0.89 0.55 15.00 19.00
24x8 0.89 0.60 15.00 19.00
L~E 24x10 0.89 0.68 15.00 19.00
T T H wT
(LBS.) NOM.
SIZE
24x12 0.89 0.75 15.00 19.00 1030
24x14 0.89 0.66 15.00 19.00 1055
24x16 0.89 0.70 15.00 19.00 1075
24x18 --- 0.89 0.75 22.00 22.00 14
24x20 0.89 0.80 22.00 22.00 1450
24x24 0.89 0.89 22.00 22,00 1535
30x6 1.03 0.55 18.00 23.00 1730
30x8 1.03 0.60 18.00 23.00 1743
30 x 10 1.03 0.68 18.00 23.00 1760
30x12 1.03 0.75 18.00 23.00 1780
30x14 1.03 0.66 18.00 23.00 1648
30x16 1.03 0.70 18.00 23.00 10
30x18 1.03 0.75 18.00 23.00 1845
30x20 1.03 0.80 13.00 23.00 1875
30x24 1.03 0.89 25.00 25.00 2400
30x30 1.03 1.03 25.00 25.00 2595
36x6 1.15 0.55 20.00 26.00 2500
36x8 1.15 0.60 20.00 26.00 S20
36 x 10 1.15 0.68 20.00 26.00 2535
36x12 1.15 0.75 20.00 26.00 2550
36x14 1.15 0.66 20.00 26.00 2570
36x16 1.15 0.70 20.00 26.00 2585
36x18 1.15 0.75 20.00 26.00 2610
36x20 1.15 0.80 20.00 26.00 2635
36x24 1.15 0.89 20.00 26.00 2690
36x30 1.15 1.03 28.00 28.00 3545
36x36 1.15 1.15 28.00 28.00 3745
42x12 1.28 0.75 23.00 30.00 _M55
42x14 1.28 0.66 23.00 30.00 3575
42x16 1.28 0.70 23.00 30.00 _2
42x18 1.28 0.75 23.00 30.00 1 3615
42x20 1.28 0.80 23.00 30.00 3640
42x24 1.28 0.89 23.00 30.00 3690
42z30 128 1.03 31.00 31.00 4650
42x36 1.78 1.58 31.00 31.00 6075
42x42 1.78 1.78 31.00 31.00 6320-
48x12 1.42 0.75 26.00 34.00 4870
48 x 14 1.42 0.66 26.00 34.00 4885
48x16 1.42 0.70 26.00 34.00 4905
48x18 1.42 0.75 26.00 34.00 4925
48x20 1.42 0.80 26.00 34.00 4950
48x24 1.42 0.89 26.00 34.00 4995
48x30 1.42 1.03 26.00 34.00 5140
48z36 1.42 1.15 34.00 34.00 62
48x42 1.96 1.78 34.00 34.00 8130
48z48 1.96 1.96 34.00 34.00
V
8420
48x36x48 1.42 1.15
1
34.00 34.00 6275
(Can't)
UCAT.I801
I811GI1'ISIREDIRJLDEMAOKOP Si00 PIPE I'RCO)UCIS
STAR PIPE PRODUCFS
HOUSTON CORPORATE ITOLL FREE 1.800-999-3009IFAX 28I-558-9000
w.npIpproducUon, TUVF8helnIad
Page 24
Full Body MJ Fittings
ANSI/AWWA C11O/A21.1O
NOM. T TI SIZE H WT
4x2 0.52 0.39 4.80 4.0 53
4x4 032 0.52 6.50 630 74
4x4x6 0.52 0.55 8.00 8.00 103
6x4 0.55 032 &00 8.00 109
6x6 0.55 0.55 8.00 8.00 115
8x4 0.60 0.52 9.00. 9.00 159
86 0.60 0.55 9.00 9.00 165
880.60 060 900 175
10x4 0.68 0.52 11.00 11.00 231
10x6 0.68 0.55 11.00 1.100 237
10x8 0.68 0.60 11.00 11.00 249
12z4 Q.75 . __M2 12.00 12.00 309
12x6 0.75 0.55 12.00 12.00 315
12x8 0.75 0:60 12.00 12.00 . 330
12x10 0.87 0.68 12.00 12.00 360
12x12 0.87 0.87 12.00 12,00 401
14x6 0.66 0.55 14.00 14.00 485
14x 14 066 1400 14,00 465
16x4 0.70 0.52 15,00 15.00 575
16 x 6 0.70 035 13.00 -15.00 ' 605 -
16x8 0.70 0.60 15.00 15.00 615
112 070 075 1500 1500 651
16x16 0.70 0.70 15.00 15.00 596
18x6 0.75 0S5 13.00 130 665
18x8 0.75 0.60 13.00 15.50 675
L_11L, 12 fi,71 130 15.50 '705
18x18 0.75 0.75 16.50 16.50 915
0.55 14.00 17.00 677
0.80 0.60 14.00 17.00 688
F2~Qja2 0.80 0.75 14.00 17.00 722
0.80 0.80 18.00 18.00 1165
089 035 _9 19.00 1125
24x8 0.89 0.60 15.00 19.00 1140
24x12 0.89 Ois 15.00 19.00 1165
24x16 0.89 0.70 15,00 19.00 988
24x24 P_ _E..99 _20 22.00 -779-5
30x10 1.03 0.68 18.00 23.00 1606
30x12 1.03 0.75 18.00 2300 426
30x30 1.03 1.03 25.00 25.00 3080
36x6 1.15 2000 200 2325
36x10 1.15 0.68 20.00 26.00 2345
36x12 Li5 05 20.00 26. 1_
36x16 1.15 0.70 20.00 26.00 2373
36x24 115 089 2000 2400 2432
36x30 1.15 1.03 28.00 28.00 3133
48x24 1.42 0.89 26.00 3&O-.. 49651,
PI
WT(LBS.) NOM.
SIZE '1' Ti
- MJ X MJ MJ X FE,
64 0.55 0.52 8.00 s:oo 140
6x6 035 0.55 8.00 8.00 16ö 140
8x4 0.60 0.52 9.00 9.00 185 176
8x6 060 055 900 900 0 185
8x8 0.60 0.60 9.00 9.00 235 215
10x6 0.68 0.55 11.00 11.00 285.
10x8 0.68 0.60 11.00 11.00 310
10x iP_ 180 , 11..9. J..L2.. 380 354
12x4 0.75 0.52 12.00 12.00 340
12x6 0.75 035 100 i20 360 -
12x8 0.75 0.60 12.00 12.00 385 365
12 M87 0:87 100 12.00 S 487
14x8 0.66 0.60 14.00 14.00 500
!L4 J j . _-
16x6 0.70 0.55 15.00 15.00 575
16x8 0.70 0.60 15.00 15.00 605 585
16 x 16 0.70 0.70 15.00 15.00 790 770
18x8 05 : 19 .ia.. 655 -
18 x 10 0.75 0.68 13.00 15.50 685
18112 0.75 0.75 13.00 15.50 725 -
18118 0.75 0.75 16.50 16.50 995
20x8 080 060 IjQO 1700 790
20x12 0.80 0.75 14.00 17.00 860
20x16 0.80 18.00 1085
20x20 0.80 0.80 18.00 18.00 1230
24x6 0:89 035 15M0 19.00-
24x8 0.89 0.60 15.00 19.00 1045
24x L9Q .1!2Q. -
24x16 0.89 0.70 15.00 19.00 1200 988
J PJ -
24x24 0.89 0.89 22.00 22.00 1835
34,_.. J.QL ...9.. .1.99.. 23.00. 1770 -
30x10 1.03 0.68 18.00 23.00 --- 1606
30x12 103 075 1800 2300 1865 -
30x24 1.03 0.89 25.00 25.00 2675
30*30 1.03 1.03 25.00 25.00 3075 -
36x24 1.15 0.89 20.00 26.00 2910
UL 2800 2800 -
36x36 1.15 1.15 28.00 28.00 4370 ---
42x24
42x42
128
1.78
089
1.78
2300
31.00
3000
31.00
3439
7145
-
UCAT.I8,OI
OP STAR PIPE P5000CFS
Page 25
STAR7 PIPE PRODUCTS
HOUSTON CORPORATE ITOLL FREE I.800.999-30091FAX281558'9000
www.starpipeproducts.com
Full Body MJ Fittings
ANSI/AWWA C110/A21.10
x PE xNlj TEES
-77777
'1 Ti HSIZE S
4x4 0.52 0.52 6.50 6.50 14.50 75
6x4 0.55 032 8.00 8.00 1600 112
6x6 0.55 0.55 8.00 8.00 16.00 120
8x6 0.60 0.55 9:00 9.00 17.00 170
8x8 0.60 0.60 9.00 9.00 17.00 180
10110 0.80 O$0 11.00 1i00 19.00 303
12x4 0.75 0.52 12.00 12.00 20.00 715
12i6 0.75 0.55 12,00 12.00 325
12x8 0.75 0.60 12.00 12.00 20,00 340
12x 10 0.87 0.80 12.00 12.00 20.00 390
12 x 12 0.87 0.87 12.00 12.00 20.00 407
CAPS PLUGS
LMj CAPS PLUGS (SOLID
..,
T AP
''W kWT(LB.) NOM.
SIZE *As PLUGS
2 0.39 11/2 5 S
3 0.50 2 12 10
4 0.60 3 15 15
6 0.65 4 25 - 25
8 0.70 4 45 45
10 0.75 4 60 65
12 0.75 4 80 85
14 0.82 5 120 115
16 0.89 L 6 155 145
18 0.96 6 195 185
20 1.03 6 240 225
24 116 6 345 335
30 1.03 6 590 573
36 1.15 6 850 815
42 1.28 6 1180 1110
48 1.42 6 1595 1455
T SHORT SLEEVES__LONG SLEEVES NOM.
SIZE Li 1WT(LBS.) _1.2 IWT(LBS.)
2 0.39 7.50 12 12.00 18
3 0.48 730 25 12.00 30
4 0.52 7.50 35 12.00 45
6 0.55 7.50 45 12.00 65
8 0.60 7.50 65 12.00 85
10 0.68 730 85 12.00 115
12 0.75 7.50 110 12.00 145
14 0.66 930 150 15.00 195
16 0.70 930 180 15.00 235
18 0.75 9.50 215 15.00 285
20 0.80 9.50 240 15.00 325
2.4 0.89 9.50_ 320 15.00 425
30 1.03 15.00 635 24.00 885
36 1.15 15.00 855 24.001. 1190
42 1.28 15.00 1 1115 24.00 1 1550
-48 15.00 1385 24.00 1940
SHORT
II ID
Mj
NOM
SIZE
ii•SflhiZ•)1E SLEEVES
PIPE SIZE (ID)
W/ OVERSIZE
SHORT
GLANDS
LONG 'r Li I WT (LBS t2 WT (INS.)
4 4.80-5.00 5.10 0.52 730 35 12.00 35
6 6.90- 7.10 7.20 0.55 7.50 45
65
12.00
12.00
65
86 8 9.05-9.30 9.40 0.60 7.50
10 1110_1140 1150 068 750 85 12.00 115
12 13.20-13.50 13.60 0.75 7.50 110 12.00 145
16 17.40-17.80 17.94 0.70 - - 15.00 236
2"-24"
c
f7-.::7r
30' L 48"
Threads in Accordance with ANSI/A SME 111.20.1
IJCAT. ISO I
REGISIEIUID IRADEMAIU(OP SLAP P11'S PRODUCES
STAP.' PIPE PRODUCTS
HOUSTONCORPORATEITOLLFREE I.800.999-3009IFAX28I-555-9000
TUVRheinIad ..ns.a.pIpp,OdCU.Oflfl
Page 26 O9QOl:2W8
Full Body MJ Fittings
ANSI/AWWA C110/A21.10
T.. .
WT
(LBS.)
74x
0.48 0.48 3.00 10.00 10.00 60
0.52 0.48 300 12QQ 12.00 85
4x4 0.52 0.52 3.00 12.00 12.00 90
6x3 0.55 -48 3.50 14.50 14.50 125
6x4 0.55 0.52 3.50 14.50 14.50 130
6x6 0.55 0.55 330, 1440 14.50 145
8x3 0.60 0.48 4.50 17.50 17.50 185
8x4 060 0.52 ii0 174 1750 190
8x6 0.60 0.55 4.50 17.50 17.50 205
8x8 060 _ 4Q_ I1.SO 1750 230
10x6 0.68 0.55 5.00 1 20.50 20.50 285
lOiS 0.68 0.60 Im 2030 20.50 310
10x10 0.68 0.68 5.00 20.50 20.50 340
12x8 Os 060 425
12x12 0.75 0.7 5.50
T
490
14x6 066 600 570
14x 14 0.66 0.66 6.00
*,`~-'30.01030.00
645
16x4 0.70 .2
16x10 0.70 0.68 6.50 665
16x12 070 075 650 3000 0,0o 700
16x14 0.70 0.66 6.50 30.00 30.00 750
16i16 7 1j L%Z0L76.so 30.DO 7355 770
18x4 0.75 0.52 1.00 25.00 25.00 560
18x8 0.75 7.00 . 32.00 .766
18x10 0.75 0.68 7.00 32.00 32.00 801
18x12 0.7S -,A 075 700 32.00 32.00 840
18x16 0.75 0.70 7.00 32.00 32.00 905
18x18 .095 075 - 00 3200) 00 953
20x4 0.80 0.52 0 27.00 29.50 673
20x6 0.80 0.55 0 =0 29.50 69
20x8 0.80 0.60 1 0 27.00 29.50 710
20z10 Q. !Q 985
20x12 0.80 0.75 8.00 35.00 35.00 1025
20x14 0.66 . 35.00 35.00 1047
20 x 16 0.80 0.70 8.00 35.00 3500 1089
20x 20 0.80 0.80 8.00 35.00 33.00
24x4 0.89 0.52 0.50 31.50 31.50 980
24x6 089 -055 050 3150 3150 994
24x8 0.89 0.60 0 31.50 34.50 1007
24x10 0.89 . T 0.68 9.00 40.50 4050 1399
24x12 0.89 0.75 9.00 40.50 40.50 1442
24x14 0.89 0.66 40.50 1458
24x16 0.89 0,70 9.00 40.50 40.50 1503
24x 18 0.89 . 0.75 9.00 40.50 4030 1556
24x20 0.89 0.80 9.00 40.50 40.50 1615
2424 0.89 0.89 9.00 40.50 40.50 1755
NOM.
SIZE T T A Yl Y2
-
'NT
(LBS)
30x12 1.37 0.75 10.00 49.00 49.00 2836
30x16 1.37 0.89 10.00 49.00 49.00 .2959
30x20 1.37 1.03 10.00 49.00 49.00 3089
30x24 1.37 1.16 10.00 49.00 49.00 3260
30x30 1.37 1.37 10.00 49.00 49.00 3710
36x6 1.58 0.55 1.00 40.00 40.00 . 2868
36x8 1.58 0.60 15.25 54.00 54.00 4301
36x12 158 0.75_. 15.25 54.00 54.00 4376
36x14 1.58 0.82 15.25 54.00 54.00 4434
36z16 1.58 0.89 15.25 54.00 54.00%- 4488
36x18 1.58 0.96 15.25 54.00 54.00 4549
36x20 1.58 1.03 15.25 54.00 54.00 4615
36x24 1.58 1.16 15.25 54.00 54.00 4761
36x30 1.58 1.37 . 15.25 56.00 56.00 5266
3606 1.58 1.58 19.50 60.00 60.00 6306
41 .1.78 0.75 0 32.00 5100 449S
42x20 1.78 1.03 12.00 60.00 60.00 6064
42x24 1.7 1.16 1.16 12.00 60.00 60,00 6203
42x30 1.78 1.37 12.00 63.00 63.00 6820
42x36 1.78 1.58 1..00 66.00 66.00 7604
42x42 1.78 1.78 15.00 71.00 71.00 9018
48x14 1.96 0.82 0 52.00 62.00 5723
48x18 1.96 0.96 --- 52.00 62.00 5810
48i20 1.96 1.03 - 52.00 62.00 5861
48x24 1.96 1.16 5.00 58.00 64.00 6897
48x30 1.96 2.37 4.00 59.00 WO 7183
48x36 1.96 1.58 6.00 64.00 68.00 8294
48x42 IN 1.78 J9L 77.00. 77.00 1086
48.48 1.96 1.96 16.00 1 77.00 1 77.00 11940
* 150 PSI pressure rating
(Con't.l* UCAT.I8.OI
. REGISTERED TRADEMARK OF STAR PIPE PRODUCTS
STAR PIPE PRODUCTS
HOUSTON CORPORATE I7OLLFREE I.800.999-30091FAX281-5589000
Irpp.producI.co..
TUVRheInId Page 27
SO 50015008
________
Full Body MJ Fittings
ANSI/AWWA C11O/A21.10
T T1 T1 I ! P~ ! T TI T III #T1 T ~Lj
NOM.
s'z TI L WT (LBS) L vff
(LBS) L WT
(LBS) L WT (LBS) L WT
(LBS) L WT (LBS) L w'r
(IBS)
3x2 0.48 0.39 6.00 25 14.00 14 14.00 20 6.00 20
. 032 0 30 .00 18 15.00 30 7.00 25 -
4x3 0.52 0.48 7.00 40 15.00 35 15.00 40 7.00 35 7.00 34 ---
___2 O.SS -MO - 1700 45 1700 j [ 40
6x3 0.55 0.48 9.00 55 17.00 50 17.00 55 9.00 49 --
6x4 0.52 9 0_ 17.00 60 17.00 60 9.00 53 9.00 60 - - 900 65
8x3 0.60 0.48 11.00 75 19.00 70 19.00 70 11.00 65 --
8x4 0.60 0.52 1.1.22. _.Q_ 1220.. .!Q... .JIQQ. ..JL.. 1E1.2.. ..15 11.92.. ...JL_
8x6 0.60 0.55 11.00 95 19.00 90 19.00 90 11.00 80 11.00 89 27.00 85 11.00 100
10x4 0.52,42 i2QQ .J22_ 2000 - - - - -.
10x6 0.68 0.55 12.00 115 20.00 115 20.00 115 12.00 105 12.00 114 --
__ 1200 13S j0.00 30 20,00 13 QQ jL 12.00 _130 2.00 10-
12x4 0.75 0.52 14.00 135 22.00 130 22.00 130 14.00 125 -- --
126 0.75 05 JaQ0 Q 22.00 150 22.00 145 14M0 Ui -
12x8 0.75 0.60 14.00 165 22.00 165 22.00 165 14.00 175 14.00 183 30.00 165
12z10 075 j jI 190 j 190 j US j 185 jjQQ 190 - - jQQ 195
14x6 0.66 0.55 16.00 190 24.00 175 24.00 185 16.00 195 32.00 170
48 0660_ -00 190 i4.29 125 1á9 j
14x10 0.66 0.68 16.00 230 16.00 216
14x12 _ 2400 240 2400 1600 246 _ -
16x6 0.70 0.55 18.00 230 26.00 210 26.00 230
16z8 = 26DO -0 [ 25Q - -
16x10 0.70 0.68 18.00 280 26.00 255 26.00 275 18.00 275
16x2 _ 72-6.55 --30-5 _5 18.00 305
16x14 0.70 0.66 18.00 335 26.00 310 26.00 315
1148 22 JQQ 295, 27.00 19.00 300
18x10 0.75 0.68 19.00 325 27.00 300 27.00 320 19.00 340
1802 27.00 325 27.00 no 1900 AO -
18x14 0.75 0.66 19.00 380 27.00 355 27.00 35S
365
18116 2I25 22Q ..iL. .J22_ .ILQQ.. ...12L. 425- . ...=._ .
20x8 0.80 0.60 20.00 345 28.00 345
0.80 0 375 -21.00 J±L al.00 L75 -
20x12 0.80 0.75 20.00 405 28.00 375 28.00 405 20.00 404
20z 14 .Q9. 9 90 Q..•• - -
20x16 0.80 0.70 20.00 470 28.00 435 28.00 445 20.00 510 ---
20x18 Q 0.75 Q20 510 28.00 475 JçO j§S -- - -- -- --
24x8 0.89 0.60 24.00 482
_550 _3
24 x 14 0.89 0.66 24.00 24.00 543
2416 0.89 7Q 2400 .j jQQ -575 32.00 j -=--.
24x18 0.89 0.75 24.00 660 32.00 620 32.00 635
24x20 089 080 aQO IMS 32.00 665 J2QL 4.02 AtL - _=_ ±QQ ILO-
30x 12 1.03 0.75 30.00 920 - --- --- --- --- --- ---
1.03 00 16.00 945 !& flQ.__ __
30x18 1.03 0.75 30.00 990 38.00 885 38.00 965 --- --- --- --- ---
1.03 30.00 j J 945 JQ9 jQ - - -
30x24 1.03 0.89 30.00 1165 38.00 1060 38.00 1125 --- --- --- --- --- --- 30.00 1170
36i20 j Q QQ 1450 J QQ 1420 - - - -
36x24 1.15 0.89 36.00 1580 44.00 1410 44.00 1535 -- --- --- --- --- ---
(Con't)*
UCAT. 1801
01GIST0R)iDTRADEMAI0KO11AR PIPE PRODUCIS
STAR PIPE PRODUCFS
HOUSTONCORPORATEIID1.LFREE 1-800-99930091PAX281-050-9000
wpIp.prodcU.on TUVRheinlond
Page 28 Co,Ifl.
O9%I:2OOl
Body MJ Fittings
ANSI/AWWA C11O/A21.10
717
T T 1L WT
SIZE (LBS.) L WT
(LBS.) L WT L va
(LBS.) (LBS.)
WT I (LBS.) L WT
(LBS.) L WT
(LBS.)
36x30 1.15 1.03 36.00 1855 44.00 1690 44.00 1750 36.00 1865
flx2 1.28 0.89 j 2020 - - -- - - - -
42x30 1.28 1.03 42.00 2370 50.00 2165 50.00 2265
48x30 Ji -&QL iQQ 02 ELQ QQ -.---
48x36 1.42 1.15 48.00 3370 56.00 3100 56.00 3205 48.00 3439
4I42 1.42 1.28 -- - - - __. __. .......
AA ....9Q ..L
I1I19i1 Th9j
T - I TAP
MAX
LBS)
4x4 0.52 8.00 3 45
z6 - 055 40 3 70
8x8 0.60 8.00 3 95
10110 0.68 8.00 3 127
12x12 0.75 8.00 3 165
16 it 16 0.70 8.00 3 267
20x20 0.80 8.00 3 381
O.59 9,00 3 516
Threads in Accordance with ANSI/A SME B1.20.1
TANGENTIAL TEE
T KSIZE TI J WT
(LB&)
20x4 0.80 0.52 14.00 17.00 820
20*8 Q 0.60 14.00 1700 46
24x4 0.89 0.52 15.00 19.00 1120
24x8 0.89 1 0.60 1 15.00 1 19.00 1 JJ48
H
N-if TAPPED CROSS
T I MAX
TAP
WT
(LBS)
4x4 0.52 8.00 3 45
6x6 0.55 8.00 3 70
8x8 0.60 8.00 3 95
10 x 1 0.68 8.00 - 3 130
12x12 0.75 8.00 3 165
16z16 0.70 8.00 3 267
20x20 0.80 8.00 3 381
24z24 0.89 9.00 3 516
Threads in Accordance with ANSI/A SME B1.20.1
__ Lt1
T Ti H SIZE
[!I1D'U
J WT I (LBS.) j
6x6 0.55 0.55 8.00 10.50 150
8z6 0.60 0.55 9.00 11.50 200 -
8x8 0.60 0.60 9.00 11.50 210
10x6: 0.68 0,5 11.00 - 13.50 239
12x6 0.75 0.55 12.00 14.50 341
16z6 0.70 0.55 15.00 17.50 619
16x8 0.70 0.60 15.00 17.50 649
20i6 0.80 0.55 14.00 19.50 829
30x6 1.03 0.55 18.00 24.50 2070
UCAT.LSO1
2
REGISTERED TRADEMARK OF STAR PIPE PRODUCTS
STAR7 PIPE PRODUCTS
HOUSTON CORPORATEITOLL FREE I-805.999-35091fA5231-558.9000
TUVRheInIRd Page 29
ID Body MJ Fittin
ANSI/AWWA C11O/A21
NOK WT
(LBS.) T-HEAD BOLTS SIZE
4 8 (2) 3/4"x3 1/2"
6 11 (2)31jfl12"
(2) 3/4" x3 1/2" 8 13
12 25 (2)3/4x4
1gIII x SOLIDSI!1
T L w
MRS.)
NOM.
SIZE
4x13 0.52 13.00 28
6x13 0.55 13.00 54
6x18 0.55 18.00 68
6x24 0.5,5 24.00 81 -
6x36 0.55 36.00 110
6z48 0.55 48.00 139
8 x 13 0.60 13.00 68
8x18 0.60 18.00 88
8x24 0.60 24.00 112
8x4.8 0.60 48.00 208
12 x 13 0,75 13.00 123
SWIVEL x SWIVEL HYDRANT ELL WI 2 SWIVEL GLANDS
UCAT.I8.O1
REG191RED 1RADEMARK OF S'lAE& PIPE PRODUCTS
STAIE'PIPE PRODUCTS
HOUSTON CORPORATE ITOLLFREE I-800-999.3009IFAX28I-55890OO
lUVRhelnbnd
Page 30
SECTION 4
VALVES
KW-900-W-LF
Wafer Style
21/2' - 12"
(excluding 5' & 6")
COMPONENT
LEAD-FREE
C®US LISTED
sizes
2-112" - 12" only
<s> APPROVED
C
COMPANION
CORE
Drawing for sizes 2½' thru 12"
KW-900-W-LF
Wafer
KW-900-W-LF
Wafer Style
Body Style 5", 6, 14' & 16"
* Lead-Free 250 PSI WWP Iron Body Check Valves
Fire Protection Valve • UL listed FM Approved
Double-Door • Wafer Style • Rubber Seat • Spring Actuated
CERTIFIED LEAD-FREE* BY WQA TO NSF/ANSI 372
UL/ULC LISTED • FM APPROVED*
MATERIAL LIST ej,' 4
PART SPECIFICATION
1. Body
Ductile Iron ASTM A536, Grade 65-45-12 - 2W thru 12'
14" thru 16" Cast Iron ASTM 126, Class B w/ Buna-N
(Nitrile) resilient seat molded to body
2Disc BronzeASlM B584 Alloy C87600 (2Y2" - 12)
Aluminum Bronze ASTM B148, C95200 (14-16)
Torsion Spring Stainless Steel UNS 31600 ASTM A313
Hinge Pin Stainless Steel UNS 31600 ASTM A276
Stop Pin Stainless Steel UNS 31600 ASTM A276
Thrust Bearing Stainless Steel UNS 31600 ASTM A240
Hinge Pin Retainer Stainless Steel UNS 31600
Stop Pin Retainer Stainless Steel UNS 31600
Stabilization Sphere Buna-N
Spacer Stainless Steel UNS S31600 ASTM A276
NOTE: Twin Disc Check Valves can be installed horizontally or in the
vertical position with flow up.
CAUTION: For horizontal flow applications, the valve must be installed with
disc hinge pin in the vertical position to insure proper operation.
WARNING:
These are not to be used as steam valves
Valves are not to be used near a reciprocating air compressor
Install 5 pipe diameters minimum downstream from pump
discharge or elbows to avoid flow turbulence. Flow
straighteners may be required in extreme cases.
NOTE: On pump discharge, the preferred check valves are in-line spring loaded.
DIMENSIONS-WEIGHTS-QUANTITIES
Size
In. mm.
A
In. mm.
B
In. mm
Dimensions
C
In. mm.
D
In. mm.
E
In. mm. C/V
Weight
Lbs. Kg.
235 65 2.38 60 6.00 i52 .125 3 3.50 89 1.313 33 108 4.3 1.95
3 80 2.63 67 5.63 143 .188 5 3.875 98 1.688 43 178 6.1 2.77
4 100 2.63 67 7.75 197 .625 16 4.75 121 3.063 79 440 8.8 3.99
5 125 3.25 83 7.56 192 .813 21 5.50 140 3.625 92 550 13.0 5.90
6 150 3.75 95 8.63 219 .813 21 6.25 159 4.250 108 840 18.0 8.16
8 200 5.00 127 12.25 311 1.000 25 8.00 203 5.500 140 1600 37.0 16.78
10 250 5.50 140 14.75 375 2.060 54 10.25 257 8.500 215 2700 65.0 29.48
12 300 7.13 181 17.38 441 1.938 49 12.00 305 9.250 235 4700 94.0 42.64
14 350 7.25 184 17.75 451 3.250 83 14.38 - 12.500 330 5200 200.0 90.75
16400 7.50 191 20.25 514 4.500 114 16.38 - 15.000 381 7200 285.0 129.28
*Note: 14" and 16" sizes, 200 PSI WWP, FM approved only - P.O.A.
Features
Spring loaded for fast closure, eliminating reverse flow slam and water hammer. WARNING: This product can expose you to chemicals including
Easily installed, with gasket, between standard class 125 flanges. lead, which is known to the State of California to cause cancer
Only one set of flange studs is needed.
and birth defects or other reproductive harm. For more information go
to www.P65Warnings.ca.gov.
Maybe installed in both horizontal and vertical lines with upward flow.
Visit our website for the most current information.
NIBCO INC. WORLD HEADQUARTERS • 1516 MIDDLEBURY ST. • ELKHART, IN 46516-4740 • USA • PH: 1.800.234.0227
TECH SERVICES PH: 1.888.446.4228 • FAX: 1.888.336.4220 • INTERNATIONAL OFFICE PH: +1.574.295.3327 • FAX: +1.574.295.3455
ww.nibco.com
DETAIL A
SCALE 1 4
HYDRANT DESCRIPTION
PART # NOZZLE CONFIGURATON FLANGE PATTERN
J4060AR 4' X 2' X 2' 6 - 0.75' HOLES, 938' DBC
J4O6OBR 4' X 2' X 2' 8 - @88' HOLES, 9.5' DBC
J4060CR 4' X 2' X 2' 6 - 088' HOLES, 9.5' DBC
J40600R 4' X 2' X 2' 6 - 0.75' HOLES, 9,38' DBC
J4060ER 4' X 2' X 2' 8 - 0.88' HOLES, 9.5' DBC
250 PSI RATING 250 PSI RATING
APPROVED
01115 REF
JONES' FIRE HYDRANT -3 NOZZLE
DUCTILE IRON J4060
I PARTS LIST: 11 PRODUCT FEATURES:
I HYDRANT BODY DUCTILE IRON ASTM A536 SR. 65-45-12 1 MEETS OR EXCEEDS ANSI/AWWA C503
2 NOZZLE INSERTS BRASS ASTM B584 ALLOY C89833 2 INDIVIDUAL STEM OPERATION
3 HOSE CAPS CAST IRON ASTM A126 CLASS B 3 LIMITED NUMBER OF INTERNAL PARTS
4 HYDRANT STEM SILICON BRONZE ASTM 9584 C87600 4 NOZZLE THREADS CONFORM TO NFPA 1963 NH/NST
S STEM LOCKNUT BRASS ASTM 8584 ALLOY C89833 5 REMOVABLE NOZZLE DESIGN
6 BEVELED HYDRANT DISC BUNA-N 6 AVAILABLE IN A VARIETY OF BOLT HOLE PATTERNS
7 HYDRANT DISC LOCKNUT BRASS ASTM 8584 ALLOY C89833 7 LOW ZINC SILICON BRONZE STEMS
B STEM INSERT BRASS ASTM 8584 ALLOY C89833 8 HEAVY DUTY DISC HOLDER
9 PENT NUT BRASS ASTM B584 ALLOY C87600 9 PRODUCT RATED UP 10 250 PSI; HYDROSTATICALLY TESTED AT 590 PSI
10 PENT NUT RETAINER COPPER ALLOY UNS C83600 10 0-RING CONSTRUCTION IN STEM INSERT
11 HYDRANT DISC HOLDER BRASS ASTM B584 ALLOY C89836 II EPDXY COATED INTERIOR MEETS AN/WA C550 AND NSF 61
12 NOZZLE GASKET NEOPRENE 12 10 YEAR LIMITED WARRANTY
13 0-RINGS BUNA-N 13 5' STORZ PUMPER NOZZLE AVAILABLE
14 CHAIN ZINC COATED STEEL 14
Approvals T
LAST REVISED 05/06116
- - 1470 SOUTH VINTAGE AVE., ONTARIO CA 91761 * PHONE (800) 523-8618 * FAX (800) 246-5663
SECTION 5
ELECTRICAL DEVICES
SIGN1JNG
c®us
LISTED <9> ( E APPROVED
OSYSU Series
(E)POTTER Outside Screw and Yoke Valve
The Symbol of Protection Supervisory Switch
Features
NEMA 4X* (IP 65) and 6P (IP 67)
*Enclosure is 4X For additional corrosion protection of
mounting hardware, use model OSYSU-2 CRH
-40° to 1400 (-40°C to 60°C) operating temperature range
Visual switch indicators
Two conduit entrances
Adjustable length trip rod
Accomodates up to 12AWG wire
Three position switch detects tampering and valve closure
Knurled mounting bracket prevents slipping
Fine adjustment feature for fast, easy installation
RoHS compliant
One or two SPDT contact models (-1,-2)
Before any work is done on the fire sprinkler or fire alarm system, the
building owner or their authorized representative shall be notified.
Before opening any closed valve, ensure that opening the valve will not
cause any damage from water flow due to open or missing sprinklers,
piping, etc.
Important: This document contains important information on the installation and operation of OS&Y valve supervisory switches. Please read all
instructions carefully before beginning installation. A copy of this document is required by NFPA 72 to be maintained on site.
Description
The OSYSU is used to monitor the open position of an OS&Y
(outside screw and yoke) type gate valve. This device is available in
two models; the OSYSU-1, containing one set of SPDT (Form C)
contacts and the OSYSU-2, containing two sets of SPDT (Form C)
contacts. These switches mount conveniently to most OS&Y valves
ranging in size from 2" to 12" (50mm to 300mm). They will mount
on some valves as small as '/2" (12,5mm).
The cover is held in place by two tamper resistant screws that require
a special tool to remove. The tool is furnished with each device.
Testing
The operation of the OSYSU and its associated protective monitoring
system shall be inspected, tested, and maintained in accordance
with all applicable local and national codes and standards and/or the
Authority Having Jurisdiction (manufacturer recommends quarterly
or more frequently). A minimum test shall consist of turning the valve
wheel towards the closed position. The OSYSU shall operate within
the first two revolutions of the wheel. Fully close the valve and ensure
that the OSYSU does not restore. Fully open the valve and ensure that
the OSYSU restores to normal only when the valve is fully opened.
A CAUTION
Close the valve fully to determine that the stem threads do not
activate the switch. The switch being activated by the stem threads
could result in afalse valve open indication.
Technical Specifications
Dimensions See Fig 8
Weigbt 1.6 lbs (0,73 kg)
Cover: Die Cast Finish: Red Powder Coat
Enclosure Base: Die Cast Finish: Black Powder Coat
All parts have corrosion resistant finishes
Tamper Resistant Screws
Cover Tamper Optional Cover Tamper Switch Available
OSYSU- 1: One Set of SPDT (Form C)
OSYSU-2: Two Sets of SPDT (Form C)
Contact 10.0 Amps at 125/250 VAC
Ratings 2.0 Amps at 30VDC Resistive
10 mAmps minimum at 24 VDC
-40° F to 140°F (-40°C to 60°C)
Environmental NEMA 4X (IP 65) and NEMA 6P (IP 67) Enclosure
Limitations (Use suitably rated conduit and connector)
Indoor or Outdoor Use (See OSYSU-EX Bulletin
5400705 for Hazardous locations)
Conduit Two Knockouts for 1/2" conduit provided
Entrances (See Notice on Page 6 and Fig. 9 on Page 5)
Service Use NFPA 13,13D, 13R, 72
Specifications subject to change without notice
Potter Electric Signal Company, LLC • St. Louis, MO Tech Support: 866-956-0988 / Customer Service: 866-572-3005 • www.pottersignal.com
5401525- REV E • 8/15 PAGE 10F6
(E)POTHR
The Symbol of Protection
OSYSU Series
Outside Screw and Yoke Vqlvç
Supervisory Switch
Theory of Operation
The OSYSU is a 3 position switch. The center position is the normal installation position. Normal is when the switch is installed on the OS&Y valve, the
valve is fully open and the trip rod of the OSYSU is in the groove of the valve stem. Closing the valve causes the trip rod to ride up out of the groove and
activates the switches. Removing the OSYSU from the valve causes the spring to pull the trip rod in the other direction and activates the switches.
Visual Switch Status Indication
There are 3 visual indicators to determine the status of the switches.
Fig 1; the actuator button of the micro switches are on the raised section of the switch actuator.
Fig 2; the trip rod is perpendicular to the base and lined up with the alignment mark on the mounting bracket.
Fig 3; the white visual indicator is visible through the window on the back of the switch actuator.
Afinal test is to meter the contacts marked COM andN.O. to ensure they are an open circuit when the valve is open and that they close and have continuity
within 2 revolutions of turning the valve handwheel towards the closed position and the contacts remain closed as the valve is completely closed and until
the valve is completely opened when the trip rod drops back into the groove in the valve stem.
Potter Electric Signal Company, LLC • St. Louis, MO • Tech Support: 866-956-0988 / Customer Service: 866-572-3005 • www.pottersignal.com
5401525- REV E • 8/15 PAGE 2OF6
(E)POTTER
The Symbol of Protection
OSYSU Series
Outside Screw and Yoke Vqlvç
Supervisory Switch
Small Valve Installation - 112" Through 2 1/2" Sizes
Fig U
Slotted mounting holes and micro-adjustment
feature may be used for fine adjustment of
switch assembly to mounting bracket.
Re-tighten screws to 20 in-lbs minimum.
Small Valve Installation make it easier to install the OSYSU so that it does not restore
as it rolls over by the threads of the valve stem.
NOTE: If the valve stem is pre-grooved at 1/8" minimum
depth; proceed to step 7.
Remove and discard "E" ring and roller from the trip rod.
With the valve in the FULL OPEN position, locate the
OSYSU across the valve yoke as far as possible from the
valve gland so that the spring loaded trip rod of the OSYSU
is pulled against the non threaded portion of the valve stem.
Position the OSYSU with the bracket near the handwheel as
shown in Fig. 6 if possible to avoid creating a pinch point
between the wheel and the OSYSU.
Loosen the locking screw that holds the trip rod in place and
adjust the rod length (see Fig. 5). When adjusted properly,
the rod should extend past the valve screw, but not so far
that it contacts the clamp bar. Tighten the locking screw to
5 in-lbs minimum to hold the trip rod in place and properly
seal the enclosure.
NOTE: If trip rod length is excessive, loosen the locking
screw and remove the trip rod from the trip lever. Using
pliers, break off the one (1) inch long notched section (see
Fig. 10). Reinstall trip rod and repeat Step 3 procedure.
Mount the OSYSU loosely with the carriage bolts and clamp
bar supplied. On valves with limited clearance use J-hooks
supplied instead of the carriage bolts and clamp bar to mount
the OSYSU.
Mark the valve stem at the center of the trip rod.
Remove the OSYSU. Utilizing a 3/16" or 1/4" diameter
straight file, file a 1/8" minimum depth groove centered on
the mark on the valve stem. Deburr and smooth the edges
of the groove to prevent damage to the valve packing and to
allow the trip rod to move easily in and out of the groove as
the valve is operated.
NOTE: A groove depth of up to approximately 3/16" can
Mount the OSYSU on the valve yoke with the spring loaded
trip rod of the OSYSU pulled against the valve stem and
centered in the groove of the stem. If possible, position the
OSYSU with the flat side of the bracket toward the hand
wheel, as shown in Fig. 6, to help avoid creating a pinch
point between the wheel and OSYSU. When in this preferred
mounting position, it is usually best to use the white indicator
visible through the window, as illustrated in Fig. 3, to aid in
initially locating the OSYSU in the correct position on the
yoke. If the unit must be installed inverted with the white
indicator no longer easily visible, use the visual indicators
of the actuator buttons on the micro-switches, as illustrated
in Fig. 1, or the trip rod alignment mark on the bracket, as
illustrated in Fig. 2 ,to aid in initially locating the OSYSU.
& Final adjustment can be made by slightly loosening the two
screws on the bracket and using the fine adjustment feature
(see Fig. 5). The adjustment is correct when the plungers
on the switches are depressed by the actuator and there is
no continuity between the COM and NO terminals on the
switches.
Tighten the adjustment screws and all mounting hardware
securely (20 in-lbs minimum). Check to insure that the rod
moves out of the groove easily and that the switches activate
within two turns when the valve is operated from the FULL
OPEN towards the CLOSED position.
Reinstall the cover and tighten the cover screws to 15 in-lbs
minimum to properly seal the enclosure.
A CAUTION
Close the valve fully to determine that the stem threads do not
activate the switch. The switch being activated by the stem threads
could result in afalse valve open indication.
Potter Electric Signal Company, LLC • St Louis, MO • Tech Support: 866-956-0988 / Customer Service: 866-572-3005 • www.pottersignal.com
5401525- REV E • 8/15 PAGE 3OF6
OSYSU Series (2)POTTER Outside Screw and Yoke Valve
The Symbol cf Protection Supervisory Switch
Fig 7 Large Valve Installation - 3" Through 12" Sizes
JL flI
Slotted mounting holes and micro-
adjustment feature may be used for
fine adjustment of switch assembly to
mounting bracket. Re-tighten screws to
20 in-lbs minimum.
Large Valve Installation as it rolls over by the threads of the valve stem.
NOTE: If the valve stem is pre-grooved at 1/8" minimum
6. Mount the OSYSU on the valve yoke with the spring loaded
depth; proceed to step 6.
trip rod of the OSYSU pulled against the valve stem and
centered in the groove of the stem. If possible, position the
With the valve in the FULL OPEN position, locate the OSYSU with the flat side of the bracket toward the hand
OSYSU across the valve yoke as far from the valve gland wheel, as shown in Fig. 7, to help avoid creating a pinch
as possible so that the spring loaded trip rod of the OSYSU point between the wheel and OSYSU. When in this preferred
is pulled against the non threaded portion of the valve stem, mounting position, it is usually best to use the white indicator
Position the OSYSU with the bracket near the handwheel as visible through the window, as illustrated in Fig. 3, to aid in
shown in Fig. 7 if possible to avoid creating a pinch point initially locating the OSYSU in the correct position on the
between the wheel and the OSYSU. yoke. If the unit must be installed inverted with the white
Mount the OSYSU loosely with the carriage bolts and clamp indicator no longer easily visible, use the visual indicators
bar supplied, of the actuator buttons on the micro-switches, as illustrated
Loosen the locking screw that holds the trip rod in place and
in Fig. 1, or the trip rod alignment mark on the bracket, as
illustrated in Fig. 2 , to aid in initially locating the OSYSU.
adjust the rod length (see Fig. 5). When adjusted properly,
the rod should extend past the valve screw, but not so far 7. Final adjustment can be made by slightly loosening the two
that it contacts the clamp bar. Tighten the locking screw to screws on the bracket and using the fine adjustment feature
5 in-lbs minimum to hold the trip rod in place and properly (see Fig. 5). The adjustment is correct when the plungers
seal the enclosure. on the switches are depressed by the actuator and there is
NOTE: If trip rod length is excessive, loosen the locking
no continuity between the COM and NO terminals on the
screw and remove the trip rod from the trip lever. Using
switches.
pliers, break off the one (1) inch long notched section (see 8. Tighten the adjustment screws and mounting hardware
Fig. 10). Reinstall trip rod and repeat Step 3 procedure. securely (minimum 20 in-Ibs). Check to insure that the rod
Mark the valve stem at the center of the trip rod.
moves out of the groove easily and that the switches activate
within two turns when the valve is operated from the FULL
Remove the OSYSU. Utilizing a 3/8" or 'A" diameter straight OPEN towards the CLOSED position.
file, file a 1/8" minimum depth groove centered on the mark 9. Reinstall the cover and tighten the cover screws to 15 in-lbs
on the valve stem. Deburr and smooth the edges of the 'mum to properly seal the enclosure. minimum
groove to prevent damage to the valve packing and to allow
the trip rod to move easily in and out of the groove as the A CAUTION
valve is operated. I I
NOTE: A groove depth of up to approximately 3/16" can Close the valve fully to determine that the stem threads do not I
make it easier to install the OSYSU so that it does not restore
activate the switch. The switch being activated by the stem threads
could result in afalse valve open indication. I
Potter Electric Signal Company, LLC • St. Louis, MO • Tech Support: 866-956-0988 / Customer Service: 866-572-3005 • www.pottersignal.com
5401525-REVE 8/15 PAGE 4OF6
(77.47
2.25
C57.13 1
(E)POTTFR
The Symbol of Protection
OSYSU Series
Outside Screw and Yoke Vqlv
Supervisory Switch
Dimensions
Fig 8
6.19
[157.231
________________ .8.00
[101.60
3.20
[81.26] -
2.70 (70.87
[944.821
3.67
(03 26
Rod fully extended
Rod retracted and 117
breakaway section removed
1292 I
Cover Tamper Switch
(2)o.886
Knockouts For 1/
Electrical Condui
Connections
Ground
l/4"-20
Hardwai
Clamp Bar
Knockout Removal
Fig
To remove knockouts: Place screwdriver at inside edge of knockouts, not in
ved the center.
NOTE: Do not drill into the base as this creates metal shavings which
can create electrical hazards and damage the device. Drilling voids the
warranty
Potter Electric Signal Company, LLC • St. Louis, MO • Tech Support: 866-956-0988 / Customer Service: 866-572-3005 www.pottersignal.com
5401525- REV E • 8/15 PAGE SOF6
(E)POTTER
The Symbol of Protection
Breaking Excessive Rod Length
Fig 10
Switch Terminal Connections
Clamping Plate Terminal
Fig 11
01#
An uninsulated section of a single conductor should not be looped around
the terminal and serve as two separate connections. The wire must be
severed, thereby providing supervision of the connection in the event that
the wire become dislodged from under the terminal. Failure to sever the
wire may render the device inoperable risking severe property damage
and loss of life. Do not strip wire beyond 3/8 of length or expose an
uninsulated conductor beyond the edge of the terminal block. When using
stranded wire, capture all strands under the clamping plate.
All conduit and connectors selected for the installation of this product
shall be suitable for the environment for which it is to be used and shall be
installed to the manufacturer's installation instructions. For NEMA 4, 4X, 6,
6P installations, the cover screws are recommended to be tightened to 15 in-
lbs minimum and the trip rod locking screw tightened to 5 in-lbs minimum
to properly seal the enclosure.
Typical Electrical Connections
Fig 12
EOLR
CM NC N NO NCCOM
TO FIRE ALARM PANEL
OSYSU Series
Outside Screw and Yoke Vqlv
Supervisory Switch
Ordering Information
Model Description Stock No.
OSYSU-1 Outside Screw & Yoke 1010102
Supervisory Switch
(Single switch)
OSYSU-2 Outside Screw & Yoke 1010202
Supervisory Switch
(Double switch)
OSYSU-2 Outside Screw & Yoke Supervisory 1010210
CR.H Switch (Double Switch). Corrosion
resistant hardware of 316 stainless steel
& nickel plated to ASTM B377 Type
V Brackets
Cover Screw 5490424
Hex Key for Cover Screws and 5250062
Installation Adjustments
Optional Cover Tamper Switch Kit 0090200
Engineering Specifications: OS&Y
Valves
UL, CUL Listed / FM Approved and CE Marked valve supervisory
switches shall be furnished and installed on all OS&Y type valves
that can be used to shut off the flow of water to any portion of the
fire sprinkler system, where indicated on the drawings and plans and
as required by applicable local and national codes and standards.
The supervisory switch shall be NEMA 4X and 6P rated and capable
of being mounted in any position indoors or out and be completely
submerged without allowing water to enter the enclosure.. The
enclosure shall be held captive by tamper resistant screws. The device
shall contain two '/2" conduit entrances and one or two Single Pole
Double Throw (SPDT) switches. There shall be a visual indicator to
display the status of the switches. To aid in installation, it shall be
possible to make fine adjustments to the position of the switch on the
valve without loosening the mounting bracket from the valve. The
device shall contain an adjustable length trip rod and roller, the trip
rod shall be held captive by a set screw accessible upon removal of the
cover. The switch contacts shall be rated at bA, 125/250VAC and 2A,
30VDC. OS&Y Valve supervisory switch shall be model OSYSU-1
for the single switch model and OSYSU-2 for the two switch model
manufactured by Potter Electric Signal Company LLC
11:11
Supervisory switches have a normal service life of 10-15 years.
However, the service life may be significantly reduced by local
environmental conditions.
Potter Electric Signal Company, LLC • St. Louis, MO • Tech Support: 866-956-0988 /Customer Service: 866-572-3005 • www.pottersignal.com
ISO 9001:2008 DESIGNING, MANUFACTURING,
' & DISTRIBUTING QUALITY SYSTEMS 5401525 - REV £ • 8/15 PAGE 6 OF 6
SECTION 6
WATER FLOW TEST
No. 94b 19
CARLSBAD FIRE DEPARTMENT
Fire Prevention Division
1635 Faraday Avenue - Carlsbad,CA 92008
760.602.4665
WATER AVAILABILITY FORM
SECTION A: TO BE COMPLETED BY CUSTOMER
PROJECT NAME: Cougar Drive at El Camino Real SR#:
(Assigned upon plan submittal)
PROJECT ADDRESS: APN 029-041-42-00 CITY: Carlsbad
PHONE: ( 858 ) 677-9278 (Response Fire Protection Company, Inc.) FAX NUMBER: (858) 459-3418
Largest Building (ft. Sprinkled? Construction Type:________________
SECTION B: TO BE COMPLETED BY LOCAL WATER COMPANY. CUSTOMER TO PROVIDE RESULTS TO CFD.
Water Purveyor: City of Carlsbad
Location of test (reference map required): Cougar Drive at El Camino Real
TESTINFORMATION IS VALID FOR 6 MONTHS FROM DATE PERFORMED
Flow Test Results
Static pressure: 103 PSI Hydrant Number (if applicable): (node J92)
Elevation of test 252 Feet Datefjime of Test1
Pitot TubedReading _______________ PSI corresponding Flow GPM
Total FloW: 3,125 GPM Residual Pressure 99 PSI
At peak demand , this water system is capable of providing a fire flow discharge at 20 psi in excess of 8,000 gpm.
1 Test to be performed as close as possible to the time the most conservative flows and pressures are expected.
Note: If the water availability information was obtained in a manner other than a flow test (i.e. computer
modeling), fill out the information above as applicable and check here: x
Name: JenniferR.Mael,P.E. Eng. Lic. No. (if applicable): C69606
Signature:
Title/Org: PigiiAt Date: 02/26/2018
Cougar Drive - Fire Flow Analysis
A FLUM51 N& INC
PLUMlN'( 2'I1 Jferson Ave
Murriet, CA q212, (q51) 611-4400
CALIFORNIA STATE LlC.. # C-36 4 A, 134250
DGA #: C9022 Carlsbad Permit #: FPC20I 9-0008 Checked by: D. Grubb
Jurisdiction: Carlsbad Applicant: A Good Plumbing Phone#: 951-677-4400
Date of Review: 1/24/2019 Project Name: West Coast Self Storage
Project Address: 2405 Cougar Drive
CORRECTIONS
Provide cross-sectional detail of the backfill. Note: The backfill shall consist of 6"
below and 12" above pipe and shall be clean fill sand. 2016 NFPA 241 §10.9.1
Added trench detail to plan.
The Lateral detail shows a 6-foot sweep but then states that it is no more than 10
feet from the wall. Please clarify the discrepancy.
Change dimension to 2'-10" off wall. That is the true dimension.
All tees, plugs, caps, bends, reducers, valves, and hydrant branches shall be
restrained against movement by using thrust blocks in accordance with 2016 NFPA
24 §10.6.1 or restrained joint systems in accordance with §10.6.2. Show the
location/s of either the thrust blocks or mechanical restraints.
Added note to plan and show thrust blocks on scope of work.
The plan specifies a 2-way FDC. When the fire sprinkler density design requires 500
gpm (including the interior hose stream demand) or greater, or a standpipe system is
included, four 2 1/2" inlets shall be provided. Identify the fire sprinkler demand
including inside hose stream or provide a 4-way FDC.
Added 4-way FDC to back-flow detail.
The FDC shall be a listed assembly, i.e Potter-Roemer FDC Models 5761-5764,
5775, 5776, 5780, 5781, 5785, 5786, Guardian FDC Models 6224, 6226, 6242,
6244. Note: No specific manufacture is recommended, these makes and models are
provided only as reference as to a "listed assembly." Identify the Make and Model of
the FDC. 2016 NFPA 24 §5.9.1.2
Show model # 5785