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HomeMy WebLinkAbout2628 GATEWAY RD; BLDG E; FPC2018-0087; Permit(L'City of Carlsbad Print Date: 04/13/2022 Permit No: FPC2018-0087 Job Address: 2628 GATEWAY RD, CARLSBAD, CA 92009 Status: Closed - Finaled Permit Type: FIRE-Construction Commercial Work Class: Underground Fire Parcel #: Track #: Applied: 03/15/2018 Valuation: $0.00 Lot #: Issued: 03/28/2018 Occupancy Group: Project #: DEV12023 Finaled Close Out: 05/25/2021 #of Dwelling Units: Plan #: Bedrooms: Construction Type: Bathrooms: Orig. Plan Check #: Inspector: Plan Check #: Final Inspection: Project Title: UPTOWN BRESSI RANCH Description: UPTOWN BRESSI BLDG E - UNDERGROUND Applicant: BASILE CONSTRUCTION INC 7952 ARMOUR ST SAN DIEGO, CA 92111-3718 (858) 586-7800 FEE AMOUNT FIRE Underground Piping with up to 4 Hyds/Risers $733.00 Total Fees: $733.00 Total Payments To Date: $733.00 Balance Due: $0.00 Fire Department Page 1 of 1 1635 Faraday Avenue, Carlsbad CA 92008-7314 1 760-602-4665 1 760-602-8561 f I www.carlsbadca.gov ES-A-lnBuildingRiser Series IBR AkL S In-Building Risers Sizes: 4" - 10" (100— 250mm) = ( g5y CAP 01 Features Cost savings Corrosion resistant stainless steel construction, type 304 Ease of installation and light weight allows one person to position and handle the riser Minimal site preparation; joint restraint one-piece construction reduces time and labor; no missing parts, no leaks; easily identifiable for approvals Includes Test Cap and Coupler UL/FM approved Sizes: available in 4" - 10" (100-250mm) with various lengths to meet all local requirements Designed to meet NFPA 24-2007 Section 10.6.5 AWWA C900 Inlet/DIP AWWA C606 Outlet l,.k F,I,,,.,.., UULI IMOIIIC_ Job Location Engineer - Approval Series IBR In-Building Risers are used to connect the main fire supply to the building overhead fire system. The fitting passes under the foundation without joints and extends up through the floor. Provided with installation tabs, the unit has a CIPS (Cast Iron Pipe Size) coupler for easy connec- tion to the underground supply (AWWA C900 PVC and Ductile Iron Pipe) and industry standard grooved-end connection (AWWA C606) on the building side for easy connection to the overhead fire sprinkler system. Ames In-Building Risers are precision engineered and manufactured to provide exceptional reliability and reduce installation time & labor costs associated with field assembly. In accordance with NFPA 24-2007, the UL/FM approved In-Building Risers replace numerous fittings, elbows & spools and reduces the possibility of leaks or failure in comparison to traditional installation methods and materials. Factory tested integrity ensures the highest quality installation. The use of stainless steel signifi- cantly increases the reliability and life of the riser. *The wetted surface of this product contacted by consumable water contains less than one quarter of one percent (0.25%) of lead by weight. UVI II UULVI Approval Contractor's P.O. No. Representative Ames product specifications in U.S. customary units and metric are approximate and are provided for reference only. For precise measurements, please contact Ames Technical Service. Ames reserves the right to change or modify product design, construction, specifications, or materials without prior notice and without incurring any Obligation to make such changes and modifications on Ames products previously or subsequently sold. www.amesfirewater.com Specifications In-Building Riser shall be installed as indicated on the plans. Riser shall be composed of a single extended 90 degree fitting of fabricated 304 stainless steel tub- ing, maximum working pressure 200psi (14 bar). The fitting shall have a grooved-end connection on the outlet (building) side and a CIPS coupler on the inlet (underground) side. The grooved end shall include a coupler and cap to facilitate testing of the underground piping. The In-Building Riser shall be an Ames Fire & Waterworks Series IBR. Approvals Fittings FM class 1920 UL HKQA (4-10) <]FaM > ( PUSL Dimensions - Weights A Grooved End (Flange Optional) CIPS Coupling Tie-Rod Bracket C in. mm A(OO) in. mm B It cm C It cm lbs. kg 4 100 41/2 114 6 183 6 183 71 32 6 150 6% 168 6 183 6 183 98 44 8 200 1 8/8 219 6 183 6 183 129 59 10 250 1 103/4 273 6 183 6 183 202 92 Consult factory for custom leg dimensions. Standards NFPA - Designed to allow the contractor to conform to NFPA 24-2007 Section 10.6.5: Where a riser is close to building foundations, under- ground fittings of proper design and type shall be used to avoid pipe joints being located under the foundations. NFPA 24-2007,10.1.1,10.6.7 End Connections Horizontal End: Mates with Ductile Iron Pipe and AWWA C900 Pipe (PVC Pipe with Ductile Iron Pipe Equivalent OD's) Utilizes Gasket conforming to UL 157 with "Lock in" gasket configuration 1t!1j M1lll[lI1ItI in. mm in. mm 4 100 4.8 122 6 150 6.9 175 8 200 9.1 230 10 250 1 11.1 282 Vertical End: Meets AWWA C-606 dimensions for roll grooved pipe Meets AWWA C-207 class D for flanges Ratings Meets AWWA C-900 pressure class 200, DR 14 Pipe Testing Welds are 100% leak tested at the factory SIZE DESIGN PROOF PRESI1 in. mm psi bar 4 100 1000 70 6 150 1000 70 8 200 800 56 in 2ifl Rnn 56 IMPORTANT: Inquire with governing authorities for local installation requirements. A o A M E S FIRE &WATERWORKS www.amesfirewater.com A Watts Water Technologies Company USA. Backflow- 1427 N. Market Blvd • Suite kg • Sacramento, CA 95834 • T: 916-928-0123 • F: 916-928-9333 Control Valves- 18550 Hansen Road • Houston, TX 77075 • T: 713-943-0688 • F: 713-944-9445 Canada: 5435 North Service Rd. • Burlington, ONT. L7L 5H7. T: 905-332-4090 • F: 905-332-7068 ES-A-lrtBuildingRiser 0935 © 2009 Ames Fire & Waterworks PACIFIC STATES PSCIPCO CAST IRON PIPE COMPANY DIVISION OF MCWANE, INC. P.O. BOX 1219, PROVO, UTAH 94603 TELEPHONE (AREA CODE 801) 373-6910 STANDARDS In each of the following, standards are developed by committees consisting of consumer, general interest and manufacturing members: American National Standards Institute (ANSI) American Water Works Association (AWWA) American Society for Testing and Materials (ASTM) Underwriters Laboratories (UL) MH16433(N) National Fire Protection Association (NFPA) National Sanitation Foundation (NSF) 61-1989 Factory Mutual (FM) J12VOA8.AH For ready reference, standards for ductile iron pipe are listed below: Standard Designation ANSI/AWWA Cl 50/A21.50 ANSI/AWWA C151/A21.51 ANSI/AWWA C110/A21.10 ANSI/AWWA C153/A21.53 ANSI/AWWA C111/A21.11 ANSI/AWWA C115/A21.15 ANSI/AWWA Cl 04/A21.4 ANSI/AWWA Cl 05/A21.5 & ASTM A674 ANSI/AWWA C600 ASTM A746 NFPA Outside Protection 24 Subject Covered Design Water Pipe Fittings - Cast Iron Fittings - Ductile Iron Rubber - Gasket Joints Flanged Pipe Cement - Mortar Linings Polyethylene Encasement for Ductile Iron Pipe Installation Gravity Sewers Fire Protection Piping Pacific States ductile iron pipe meets and exceeds the requirements of all of the above national standards relating to pipe manufacture and performance. PACIFIC STATES CAST IRON PIPE COMPANY DIVISION OF MCWANE, INC. P.O. BOX 1219, PROVO, UTAH 84603 TELEPHONE (AREA CODE 801) 373-6910 FAX: (801) 377-0338 EMAIL: saIes@psdpco.com WEBSITE: www.psdpco.com Thickness, Dimensions and Weights of Mechanical Joint Ductile Iron Pipe by Size for Each Thickness. Nominal Wt. of Barrel Mechanical Joint Wt. of Wt. Per Avg. Wt. Thickness Thickness OD* Per Ft. t Bell Lgth.t Per Ft4 Size Class In. In. Lb. Lb. Lb. Lb. 3 53 .31 3.96 10.90 11 230 11.4 4 53 .32 4.80 13.80 16 290 14.6 6 53 .34 6.90 21.40 18 405 22.4 8 53 .36 9.05 30.10 24 565 31.4 10 53 .38 11.10 39.20 31 735 40.9 12 53 .40 13.20 49.20 37 925 51.3 tincluding bell; calculated weight of pipe rounded off to the nearest 51b *Tolerances of OD of spigot end; 3-12 in. ±0.06 in. Including bell; average weight per foot, based on calculated weight of pipe before rounding. 6314 u JE] trrn 14* Back k'?LsIliTi I I 4" x 21/2" x 2V2" [I]fl.. 1 5hz" 81/8" 15* Angle 4" x 21/2" x 2V2" 1 81/a" 8/4" 24 Back 4" x 21/2" x 21/2" 2 7'/4" 10V2 0 6325 Angle 4" x 21/2" x 21/2" 2 8V4" 101/2 6326 Back 6" x 21I2" x 21/2" 2 71/4" 101/2" 06327 Angle 6" x 21/2" x 21/2" 2 10" 101/2" 06336 Back 6" x 21I2" x 21/2" x 21/2" 3 101/2" 13I4" 6337 Angle i 6" x 21/2" x 21/2" x 2'Iz" 3 111/2" 141/2" Body Lettering 0 AUTO SPKR 0 STANDPIPE El Blank (unlettered) 6315 16324/6326 I GUARDIAN I (rJFIRE EQUIPMENT, INC. DETAIL AND SUBMITTAL SHEET MIAMI, FL 0.327.6584 • Fax 800.827.3869 6300 Series . fls ii Bodies Project/Location: Date: Architect/Engineer: Qty: Contractor: 1IAppropriate Selection Used as auxiliary connections through which the fire department can pump water to supplement existing water supplies. Provides 250 GPM flow (minimum), per 21/2" inlet. Two and three-way - inlet connections feature clappered brass bodies (straight or angle pattern), with female hose thread swivel inlets and female outlets. Cast brass construction, standard. *Auto Spkr lettering only Break Caps Model No. I size I Type 0 6406 21/2" 1 Aluminum -1V 0 6407 21/2" 1 Plastic Threads: Adjustable Plugs DNST •TModel INo. Size I Type r 0 Other 0 6408 21/2" 1 Aluminum 640 0 9 2V2" Plastic Contact factory for current listings and approvals A Ii' 6336 ff'c B AF LIQ 6337 Optional Finish:D-B Polished Brass Threads: 0-C Rough Chrome Plated 0 NST -D Polished Chrome Plated 0 Other Plugs with Chains and Break Caps - Used to keep fire dept. inlet connections free of debris and protect female threads. Plugs with Chains I IVIUUI Ilo.I 011VI iype Optional Finish: 0-B Polished 0-C Rough Chrome Plated E] -D Polished Chrome Plated I.WtV1 For Non-Health Hazard Applications Job Name - Job Location Engineer - Approval - MasterSeries® LF876V Double Check Detector Backf low Prevention Assemblies (Type II) Size: 21/2" - 8" (65mm - 200mm) The FEBCO MasterSeries LF876V Double Check Detector Assembly is specifically designed to protect against possible backpressure and backsiphonage conditions for non-health hazard (i.e., pollutant) application in accordance with Local Governing Water Utility Code. This Backflow Assembly is primarily used on potable drinking water systems and fire sprinkler systems, where Local Governing Code mandates protection from non-potable quality water being pumped or siphoned back into the potable water system. Features Main Valve: Inline Serviceable Assembly Horizontal "N-Pattern" Installations Vertical-Up "Z-Pattern" Installations No Special Tools Required for Servicing Captured Modular Spring Assembly Reversible & Replaceable Discs Field Replaceable Seats Ductile Iron Valve Body Design Stainless Steel Check Components Winterization feature with disc retainers and valve body drain ports Clapper Check Assembly Commonality between 1st & 2nd Check Components Captured 0-ring Design Auxiliary Bypass: Compact Bypass Design; Remains within Main Valve Assembly Profile Inline Serviceable 3/4' Backilow Assembly No Special Tools Required for Servicing Field Replaceable Seats & Discs Detect Potential Underground Water Leaks Detect Unauthorized Water Usage Contractor Approval Contractor's P.O. No. Representative Model LF876V Double Check Detector Assembly Specifications The FEBCO MasterSeries LF876V Double Check Detector Valve Assembly shall be installed on the potable water supply and at each point of cross-connection to protect against possible backpressure and backsiphonage conditions for non-health hazard (i.e., pollutant) applications. The assembly shall consist of a main line valve body composed of two (2) independently acting approved clapper style check modules with replaceable seats and disc rubbers. Servicing of both check modules does not require any special tools and are accessed through independent top entry covers. This assembly shall be fitted with approved UL! FM inlet/outlet resilient seated shutoff valves and contain four (4) properly located resilient seated test cocks as specified by AW\NA Standard C510. The auxiliary bypass line contains a %'xl/4" Water Meter that complies with ANSI/AW\NA Standard 0700 coupled with an approved check assembly. The bypass line is designed to detect leaks or unauthorized water usage of the water system while protecting against possible backpressure and backsiphonage conditions for non-health hazard (i.e., pollutant) application. The assembly shall be approved for horizontal and/or vertical-up installations while meeting the requirements of AVVWA Standard C510 flow and pressure loss performance parameters. F NOTICE The information contained herein is not intended to replace the full product installation and safety information available or the experience of a trained product installer. You are required to thoroughly read all installation instructions and product safety information before beginning the installation of this product. Inquire with governing authorities for local installation requirements The wetted surface of this product contacted by consumable water contains less than 0.25°h of lead by weight. FEBCO product specifications in U.S. customary units and metric are approalmate and are provided for reference only. For precise measurements, please contact FEBCO Technical Service. FEBCO reserves the right to change or modify product design, construction, specifications, or materials with- out prior notice and without incurring any obligation to make such changes and modifications on FEBCO products previously or subsequently sold. A WATTS Brand Options - Suffix OSY: ULJFM Approved OS&Y Gate Valves [ANSI/AWWA 0515 Compliant] CFM: Totalizing Cubic feet/mm %"x 3/4" Water Meter [ANSI! AWWA C700 Compliant] GPM: Totalizing Gallons/mm Wx 3/4' Water Meter [ANSI! AWWA 0700 Compliant] LG: Less Shutoff valves; This is NOT an APPROVED ASSEMBLY Example Ordering Description: 4 LF876V-OSY-GPM - Valve Assembly fitted with OS&Y Shutoff Valves & Gallons per Minute Water Meter 4" LF876V-OSY-CFM - Valve Assembly fitted with OS&Y Shutoff Valves & Cubic Feet per Minute Water Meter Available Components Wye Strainer: FDA Approved [ASME B16,1 Class 125 & AWWA Class D Flange] Series 611 Valve Setter: MJ x MJ - Mechanical Joint x Mechanical Joint [AWWAC111!A21.11] MJ x FL - Mechanical Joint x Flange [AWWA C1 1/A21.11; ASME B16.1 Class 125/AWWA Class D Flange] FL x FL - Flange x Flange [ASME B16. 1 Class 125 & AWWA Class D Flange] Materials Below is a general materials list of the Model L7876V All assemblies size 21/2" through 8" is similar in materials and construction. Please contact your local FEB00 Representative if you require further information. Main Valve Body: Ductile iron Grade 65-45-12 Coating: Fusion epoxy coated internal and external AWrNA 0550-90 Shutoff Valves: OSY resilient wedge gate valve AWWA 0515 (UL/FM Check Seats: Stainless Steal Disc Holder: Stainless Steel Elastomer Disc Silicone Spring: Stainless Steel Clamp: Approvals - Standards: Approved by the Foundation for Cross-Connection Control and Hydraulic Research at The University of Southern California [F000HR-USC] ASSE 1048 Usted **UL Classified [US & Canada] **FM Approved IAPMO/cUPC AWWA Standard 0510 Compliant End Connections: Compliant to ASME 1316.1 Class 125 & AWWA Class D Flange —Assembly configured with UL/FM Approved OS&Y RW Gate Valves. Less gate valve assemblies are not UL/FM approved configurations. Assembly Flow Orientation: Horizontal (N-Pattern 21/2" - 8") - Approved by F000HR-USC, ASSE, cULus, FM, IAPMO!cUPC Vertical Up (Z-Pattern 21/2" - 8") - Approved by F000HR-USC, ASSE, cULus, FM, IAPMO!cUPC ec QFM:; Approved 148 B64.5 Pressure - Temperature Max. Working Pressure: 175psi (12.1 bar) Min. Working Pressure: lOpsi (0.7 bar) Hydrostatic Test Pressure: 350p5i (24.1 bar) Hydrostatic Safety Pressure: 700psi (48.3 bar) Temperature Range: 33°F - 140°F [0.5°C- 60°C] Continuous Dimensions - Weights Size: 21/2" - 8" Below are the nominal dimensions and physical weights for the Model LF876V size 21/2' through 8'. Allowances must be made for normal manufacturing tolerances. Please visit our website to download a copy of this product's installation instructions, or contact your local FEB00 Representative for more information. Model LF876V Standard Orientation (N-Pattern) Model LF876V Vertical Orientation (Z-Pattern) Note: The Series LF876V is shipped in the standard (N-Pattern) orientation as shown above. Gate Valve Side View Clearance LF876V SIZE (ON) DIMENSIONS WEIGHT - in. mm A in. mm B in. mm in. C mm 0 in. mm E in. mm F in. mm S in. mm H in. mm I in. mm J in. mm K* in. mm L in. mm OSY lbs. kg. 21/2 65 291/s 740 121/2 318 61/4 159 251/4 642 171/2 445 13/s 346 271/4 692 51/2 140 11¼ 283 31/2 89 16/s 416 111/2 292 216 98 3 80 291/8 740 121/2 318 61/4 159 25Y4 654 17Y4 451 141/a 359 281/4 718 51/2 140 11'/a 283 33/4 95 221/4 565 111/2 292 242 110 4 100 311/s 791 14 356 7 178 271/4 705 18/4 476 151/2 394 31 787 6 152 111/8 283 41/2 114 231/4 591 13 330 347 157 6 150 353/4 908 16 406 8 203 323/4 831 221/8 562 185/a 473 371/4 946 71/4 184 121h 316 51/2 140 301/8 765 13 330 529 240 8 200 40% 10351181/2 470 1 91/4 235 363/4 933 251/8 638 20% 527 411/2 1054 81/2 216 14 356 6% 172 373/4 959 141/2 368 827 375 Notes: * Indicates nominal dimensions with OSY Gate Valves (Full Open Position) Indicates weight of complete Backf low Assemblies with specified Gate Valves 6" 1F876V psi Service flew Rated Flow *UL Rated Flow 18 16 I I 14 12 I I I I I E 10 I I I It --==T 4 0 200 400 757 600 800 1000 1200 2271 3785 7.5 11.4 1400 1600gpm 5300 1pm 17.0 fps 8" LF876V psi Service flow Rated flow UL Rated flow 18 16 14 12 In 0 400 800 1200 1600 2000 2400 gpm 1514 3028 4543 6057 7571 9085 1pm 7.5 10.5 15.3 fps Performance Flow capacity chart identifies valve performance based upon rated water Velocity up to 20fps Maximum service flow rate is determined by maximum rated Velocity of 7.5fps. AWvVA Manual M-22 (Appendix C) recommends that the maximum water Velocity in the services be not more than 1 Ofps. UL flow rate is determined by typically rated Velocity of 15 feet/sec. Capacfty N-Pattern 2½" 1F876V PSi Service Row Rated Flow *UL Rated flow 22 20 I 18 i I 2 14 12 10 I L1TJ 0 25 50 75 100 125 150 175 200 225 250 275 300 325 350gpm 284 568 852 1136 1pm 7.5 14.7 22.0 fps 3" 1F876V psi Service flow Rated flow UL Rated flow 22 I I I I I I 20 I I 18 I I 16 I I 3 14 I I 0 12 I I - 6 4 I I I 2 I I 0 I : 0 50 100 150 200 250 300 350 400 450 500 gpm 379 757 1136 1514 1pm 7.5 14.5 22.0 fps 4" 1F876V psi Service Flow I Rated flow I "UL Rated Flow I 18 I 16 I I 14 I I I I 3 o 12 I I ° 10 8 m•tt ". 6 I I I 2 I I 0 I I I 0 100 379 200 300 400 1136 7.5 500 600 1893 128 700 800gpm 2650 1pm 19.1 fps Pipe Support (furnished by customer) for valve weight only. Vertical Ortentation 7-Pattern" Row curve z Standard Ortentation"N-Pattern" Row Curve N PAE J 94 ~CO. A WATTS Brand ES-F-LF876V 1515 USA: Tel: (800) 767-1234 • Fax: (800) 788-4491 • FEecoonline.com Canada: Tel: (905) 332-4090 • Fax: (905) 332-7068 • FEBcOonline.ca Latin America: (52) 81-1001-8600 • Fax: (52) 81-8000-7091 • FE8COonline.com 0 2017 FEB00 Building essentials for a better tomorrow- BLUE BRUTE TM SUBMITTAL AND DATA SHEET TI" I T/ L E O.D. PIPE SIZE (IN) AVERAGE O.D. (IN) NOM. I.D. (IN) MIN. T. (IN) MIN. E (IN) APPROX. D9 (IN) APPROX. WEIGHT (LBS/FT) PRESSURE CLASS 165 psi (DR 25) 4 4.80 4.39 0.192 5.25 5.57 1.9 6 6.90 6.31 0.276 6.40 8.00 3.9 8 9.05 8.28 0.362 7.05 10.50 6.7 10 11.10 10.16 0.444 8.20 12.88 10.1 12 13.20 12.08 1 0.528 1 8.80 15.31 14.4 PRESSURE CLASS 235 psi (DR 18)* 4 4.80 4.23 0.267 5.25 5.87 2.6 6 6.90 6.09 0.383 6.40 8.43 5.3 8 9.05 7.98 0.503 7.05 11.06 9.2 10 11.10 9.79 0.617 8.20 13.57 13.9 12 13.20 11.65 0.733 8.80 16.13 19.7 PRESSURE CLASS 305 psi (DR 14)* 4 4.80 4.07 0.343 5.25 6.17 3.2 6 6.90 5.86 0.493 6.40 8.87 6.7 8 9.05 7.68 0.646 7.05 11.63 11.6 10 11.10 9.42 0.793 8.20 14.27 17.6 12 13.20 11.20 0.943 8.80 16.97 25.1 Consult JM Eagle" for CSA and other listing availability prior to shipment. Note: *FM Approvals Pressure Class 150 psi for DR 18 and 200 psi for DR 14. * Contact your JM eagleTM sales representative for location availability. Assembly Mark I.D. : Inside Demeter O.D. Outside Diameter T. : Wall Thickness Bell Outside Diameter E: Distance between Assembly Mark to the end of spigot. Product Standard: ANSI/AWWA 0900 Pipe Compound: ASTM Dl 784 Cells Class 12454 Gasket: ASTM F477 Integral Bell Joint: ASTM D3139 Certifications: ANSI/NSF Standard 61 UL Standard 1285 Pipe Length: 20 feet laying length Installation: AWWA 0605 JM Eagle' Installation Guide JM Eagle 1M also manufactures this pipe in green for sewer force main applications and purple, specifically for reclaimed water systems. This pipe is made to the same requirements as our standard products. The only difference is that the pigment used is green or purple. These products will not be marked with UL or NSF listing marks. Additionally, the green pipe will be marked "Forced Sewer" and the purple pipe will be marked: "Reclaimed Water... Do Not Drink." MJ Accessories ANSI/AWWA Cli 1/A21.11 G F 28 for sizes 3.24in. 20 for sizes 30-60 in.._. ) NOM. SIZE PIPE O.D. A MECHANICAL-JOINT GASKL B C øD ±1 % B F G 2 2.50 0.48 0.62 0.31 2.48 0.12 0.15 1.05 3 3.96 0.48 0.62 0.31 3.86 - 0.12 0.15 1.05 4 4.80 0.62 0.75 0.31 4.68 0.16 0.22 1.22 6 690 062 075 031 673 016 022 122 8 9.05 0.62 0.75 0.31 8.85 0.16 0.22 1.22 10 1110 062 075 031 1087 016 022 1.22 12 13.20 0.62 0.75 0.31 12.95 0.16 0.22 1.22 14 1530 062 075 031 1499 016 022 1.22 16 17.40 0.62 0.75 0.31 17.07 0.16 0.22 1.22 18 1950 062 075 031 1913 016 022 122 20 21.60 0.62 0.75 0.31 21.20 0:16. 0.22 1.22 24 2580 062 075 031 2534 016 022 122 30 32.00 0.73 1.00 0.38 31.47 0.16 037 1.54 36 3830 073 100 038 3767 016 037 154 42 44.50 0.73 1.00 0.38 43.78 0.16 037 1.54 48 50.80 0.73 1.00 0.38 49.98 0.16 0.37 1.54 t1i1U S)IIi [i[S]Ifl ________ ________ ________ NOM. PIPE A B C(REF)OD E F G SIZE O.D. ±1 % 2 2.375 0.56 0.66 0.31 2.32 0.12 0.21 1.10 - 3 3.500 0.72 0.64 0.34 3.43 0.12 0.38 1.10 4 4.500 0.76 - 0.73 0.33 4.43 0.20 0.37 1.26 6 6.625 075 073 032 653 020 036 125 8 8.625 0.82 0.73 0.34 8.50 0.20 0.43 1.27 10 10.750 079 075 031 1059 020 039 126 12 1 12.750 1 0.84 1 0.75 1 0.33 1 12.56 1 0.20 1 0.44 1 1.28 OCAtI4.OI REGISTERED TRADEMARK OF STAR PIPE PRODUCTS STAlK PIPE PRODUCTS FM yl HOUSTON CORPORATE TOLL FREE -800-999-3419 FAX 1815589010 wRArpipeprodu00.com Page 17 01 MJ Accessories ANSI/AWWA C111/A21.11 7t .__ID .__ J 72,6.12 0.0. A B C ID. BOLT BOLT WT B.C.HOLE QTY (LBS.) 0.62 1.18 3.40 2.61 4.75 00.75 2 3 7.69 0.62 1.37 4.84 4.06 6.19 00.75 4 5 - 4 9.12 0.75 1.50 5.92 4.90 7.50 00.88 4 6 6 11.12 0.88 1.63 8.02 7.00 9.50 00.88 6 10 8 13.37 1.00 1.75 10.17 9.15 11.75 00.88 6 14 10 1562 100 175 1222 1120 1400 0088 8 20 12 17.88 1.00 1.75 14.32 13.30 16.25 00.88 8 24 14 2025 1.25 2.00 16.40 15.44 18.75 00.88 10 45 16 22.50 131 2.06 18.50 17.54 21.00 00.88 12 55 18 24.75 1.38 2.13 20.60 19.64 23.25 00.88 12 55 20 27.00 1.44 2.19 22.70 21.74 25.50 00.88 14 66 24 3150 156 231 2690 2594 3000 0088 16 90 30 39.12 2.00 2.75 33.29 32.17 36.88 01.13 20 220 36 46.00 2.00 2.75 39.59 38.47 43.75 01.13 24 286 42 53.12 2.00 2.75 45.79 44.67 50.62 01.38 28 288 48 60.00 2.00 1 2.75 1 52.09 1 50.97 1 57.50 1 01.38 1 32 1 400 V Lr : rr" O.D. A B C BOLT BOLT I.D.D. B.C. WT SIZE NOM. HOLE QTY (LBS.) 4 9.12 0.75 1.50 5.92 5.10 7.50 00.88 4 3 6 11.12 0.88 1.63 8.02 7.20 9.50 00.88 6 5 8 13.37 1.00 1.75 10.17 9.40 11.75 00.88 6 6 10 1562 100 175 1222 1150 1400 0088 8 8 12 17.88 1.00 1.75 1432 13.60 16.25 00.88 8 9 16 22.50 1 1.31 2.06 18.50 17.94 21.00 00.88 12 14 IJCAT. 14.01 RECISFEEEOTP/DEMARKOP STAR PIPE PRODUCTS LIII\ ETAP PIPE PRODUCTS FM YS HOUSTON CORPOT4ATE TOLL FREE 1.800-999.31*19 FAX 281-558-9000 Page 15 Full Body MJ Fittings ANSI/AWWA C11O/A21.1O T -Al I& U -- U J R - • U -- U NOM. SIZE T BENDS A R WT (LBS.) 450 Im BENDS (1/$ A R WT (LBS.) BENDS Q%) BENDS (1/32) A R WT A R WT (LBS.) (LBS.) 2 0.39 3.25 2.25 14 1.80 1.96 13 1.80 4.02 13 1.80 8.12 13 3 0.48 5.50 4.00 35 3.00 3.62 30 3.00 7.56 30 3.00 15.25 30 4 0.52 6.50 4.50 55 4.00 4.81 50 4.00 10.06 50 4.00 20.31 50 6 055 800 600 85 500 725 75 500 1506 75 5.0,0 3050 75 8 0.60 9.00 7.00 125 5.50 8.44 110 5.50 17.62 110 5.50 35.50 110 10 068 1100 900 190 650 1088 155 650 2262 160 650 4569 160 12 0.75 12.00 10.00 255 7.50 13.25 215 7.50 27.62 220 7.50 55.81 220 14 066 1400 1150 340 750 1206 270 750 2512 275 750 5075 275 16 0.70 15.00 12.50 430 8.00 13.25 340 8.00 27.62 345 8.00 55.81 345 18 075 1650 1400 545 850 1450 420 850 3019 430 850 6094 430 20 0.80 18.00 15.50 680 9.50 16.88 530 9.50 35.19 535 9.50 71.06 540 24 0.89 22.00 18.50 1025 11.00 18.12 755 11.00 37.69 765 11.00 76.12 770 30 1.03 25.00 21.50 1690 15.00 27.75 1380 15.00 57.81 1400 15.00 116.75 1410 36 1.15 28.00 24.50 2475 18.00 35.00 2095 18.00 72.88 2135 18.00 147.25 2145 42 1.28 31.00 27.50 3410 21.00 42.25 2955 21.00 88.00 3020 21.00 177.69 3035 48 1.42 34.00 30.50 4595 24.00 49.50 1 4080 24.00 103.06 1 4170 1 24.00 1 208.12 4190 Mj x PE BENDS I NOM ' SIZE T A I 90o Mj x PE BENDS B R I WT (LBS.) A BENDS B R (LBS.) Z 0- A ENDS (1/16) B R (LBS.) BENDS (1/32) A B R WT' (LBS.) 3 0.48 5.50 1350 4.00 35 300 11.00 3.62 30 3.00 11.00 7.56 30 3.00 11.00 15.25 30 0.52 6.50 14.50 4.50 SO 4.00 12.00 4.8145 4.00 12.00 10.06 45 4.00 12.00 20.31 45 6 0.55 8.00 , 16.00 6.00 80 5.00 13.00 7.25 70 5:00 13.00 15.06 70 5.00 13.00 30.50 70 8 060 900 1700 700 120 550 1350 844 105 550 1350 1762 105 550 1350 3550 105 10 0.68, 11.00 19.00 9.00 190 6.50 14.50 1088 155 6.50 14.50 22.62 160 6.50 14.50 45.69 160 12 075 1200 2000 1000 255 750 10 13.25_215 750 1550 2762 220 750 1550 5581 220 14 0.66 14.00 22.00 11.50 325 7.50 15.50 12.06 255 7.50 15.50 25.12 260 7.50 15.50 50.75 260 16 0.70 15.00 23.00 12.50 410 8.00 16.00 13.25 320 8.00 16.00 27.62 325 8.00 16.00 55.81 325 24 0.89 22.00 30.00 18.50 985 11.00 19.00 18.12 715 11.00 19.00 37.69 725 11.00 19.00 76.12 730 30 1.03 25.00 33.00 21.50 1585 15.00 23.00 27.75 1275 15.00 23.00 57.81 1295 15.00 23.00 116.75 1305 36 1.15 28.00 36.00 24.50 2310 18.00 26.00 35.00 1930 18.00 26.00 72.88 1970 18.00 26.00 147.25 1980 42 1.28 31.00 39.00 27.50 3200 21.00 29.00 42.25 2745 21.00 29.00 88.00 2810 21.00 29.00 177.69 2825 JCAT,I4.OI RE(ISIEREi)''aAUEMAl{K OFqAR PIPE I'EODU(L'S STAlE PIPE PRODUCTS LIIS H005TO9 CORPORATE ITOLL FREE .800.999.3009 F4X 181-558-9000 FM Page 22 MJ Accessories ANSI/AWWA CI11/A21.11 El 1-Bolts, Double Ended Rods & Nuts HS LA STEEL SPECIFICATIONS: Bolts & Nuts are manufactured in accordance with ANSI / AWWA C1 11 I A21.1 1. Material is High Strength Low Alloy Steel per ANSI/AWWA Clii /A21.1 1. Threads per ASME B].] unified standard coarse (Class 2A & 2B) MECHANICAL PROPERTIES CHEMICAL PROPERTIES Carbon 0.20% Max Manganese 1.25% Max Sulfur 0.05% Max Nickel 0.25% Mm Copper 0.20% Mm Combined 1.25% Mm (Ni. Cu, Cr) BLUE BOLT/NUT/ROD T-Bolts, Rods & Nuts have fluoropolymer coating material which is VOC-compliant, resin-bonded, thermally cured and dry lubricant. COATING PHYSICAL PROPERTIES Film Thickness: 0.3 to 0.4 mil per coat Number of Coats: 3 to 4 coats Adhesion: 1 mm cross hatch test + 5 Pulls. Good knife resistance Cure Test: 50+Rubs with MEK. No substrate exposure Pencil Hardness: Pencil Hardness: 4-6H Volatile Organic Compounds 2.741bs/gal Stainless Steel 1-Bolts & Nuts ALLOYS SS 304 & SS 316 PER ASTM F593 SPECIFICATIONS: T-bolt dimensions are manufactured in accordance with ANSI / AWWA Cli 1 / A21.1 1. T-bolt alloys SS 304 and SS 316 per ASTM F593 Heavy Hex Nut Alloys SS 304 & SS 316 per ASTM F594. MECHANICAL PROPERTIES Tensile Strength: 85,000 PSI to 140,000 PSI Yield Strength: 45,000 PSI (mm) COATING SPECIFICATION Nuts have fluoropolymer coating material which is VOC-Compliant, resin-bonded, thermally cured and dry lubricant. COATING PHYSICAL PROPERTIES Film Thickness: 0.3 to 0.4 mil per coat • Pencil Hardness: 4-6H Number of Coats: 3 to 4 coats • Volatile Organic Compounds 2.74 lbs/gal Adhesion: 1 m cross hatch test + 5 Tape Pulls. • Continous use temperature - 356°F Cure Test: 50+ Rubs with MEK, no substrate exposure • Color: SS 304 is green, SS 316 is red Yield Strength 45000 PSI (mm) Elongation in 21n. 20% (mm) A. AWWA MEMBER UCAT.I4.0I IIEUISTEREDERADEMARK OF S'LAR PIPE PRODUCES STAR PIPE PRODUCTS HOUSTON CORPORATEI TOLL FREE 1.800-999-3009 P4X081-53R9000 Page 18 #1 Minimum 1116-in x 45Chamfer. 1/8-in. Radius Maximm Accessories ANSI/AWWA C111/A21.11 MECHANICAL JOINT lBOLT ITORQUE PIPE SIZE (IN) BOLT SIZE (IN) RANGE OF TORQUE (FT-LBS) 2-3 5/8 45-60 4-24 3/4 75-90 30-36 1 100-120 42-48 1 1/4 120-150 'These torque ranges are requirements ofAWWA C600 NOM. :wui(i A JLIiTh C D THREADS F ________ H ________ R B SIZE PER Th. ½x3 1.50 0.625 3.00 2.00 11 0.625 1.062 0.625 0.312 ~x31/2 - 1.50 0.625 3.50 2.70 11 0.625 1.062 0.625 0.312 1/4 x 3½ 1.75 - 0.750 3.50 2.50 10 0.750 1.250 0.750 0.375 1/4x4 175 0.750 400 300 10 0.750 1.250 0.750 0375 ~x4½ 1.75 - 0.750 4.50 3.00 10 0.750 1.250 0.750 0.375 '/4x5 1.75 0.750 5.00 3.00 10 0.750 1.250 0.750 0.375 '/4x5½ 1.75 0.750 - 5.50 3.70 10 0.750 1.250 0.750 0.375 1x5½ 2.25 1.000 5.50 3.00 8 1.000 - 1.625 1.000 0.500 1x6 2.25 1.000 6.00 3.00 8 1.000 1.625 - 1.000 0.500 - 11/4 x 6 2.50 1.250 6.00 3.00 7 1.250 2:000 1.250 0.625 1¼x6½ 2.50 1.250 6.50 3.50 7 1.250 2.000 1.250 0.625 1¼ x 8½ 2.50 1.250 8.50 1 3.50 1 7 1.250 2.000 1.250 0.625 4 1116-in x 45Chamfer. ANNE 8/2 VIlIt(JV H R NOM. A B C D E THREADS F SIZE PER IN. 1/8 1.50 0.625 0.625 3.00 2.00 0.63 11 0.625 1.062 0.625 0.312 ¼x3½ 150 0625 350 250 063 11 0.625 1.062 0.625 0.312 3/4 x3½ 1.75 0.750 3.50 2.50 0.63 10 0.750 1.250 0.750 0.375 N x 4 175 0.750 400 300 063 10 0.750 1.250 0.750 0375 1/4 x4½ 1.75 0.750 4.50 3.00 0.63 10 0.750 1.250 0.750 0.375 Nx5 1 1.75 0.750 5.00 3.00 0.63 - 10 1 0.750 1 1.250 1 0.750 1 0.375 Page 19 - REGISTERED TRADEMARK OP STAR PIPE PRODUCTS STARE PIPE PRODUCTS HOUSTON CORPOATE TOLL FREE I.800.999.3I9 FAX 181.538.9000 IrpipepoAcu.com FBH H A H WAFER CHECK VALVE WEIGHTS 4 6 8 Lb 15.75 22.50 36.50 Kg 7.14 10.21 16.56 4. C.1 Rev. 2-03 WAFER CHECK VALVES tMueller Co.J UL /FM FIRE PROTECTION PRODUCTS A-2102 Wafer Check Valve 4', 6, 8" 175 psi (1207 kPa) Working Pressure 350 psi (2413 kPa) Test Pressure Listed by Underwriters Laboratories, Inc. and Approved by Factory Mutual Research Corporation. PARTS LIST Catalog Parts Description Number Material Material Standard CW-1 Seat Ring Cast Bronze ASTM B584 CW-2 Body Cast Iron ASTM A126 CW-3 0-Ring (2 req'd) Buna-N ASTM D2000 CW-4 Clapper Cast Bronze ASTM B584 CW-5 Bushing (2 req'd) Brass ASTM B16 CW-6 Spring Stainless Steel Type 302 CW-7 Hinge Pin Stainless Steel Type 303 CW-8 Seal, Seat EP Rubber ASTM D2000 CW-1 CW-8 CW-7 DIMENSIONAL INFORMATION FOR WAFER CHECK VALVES Size DIMENSIONS In. A (mm) In. B (mm) C In. (mm) In. D (mm) In. E (mm) 4 3.75 (95) 1.34 (34) 6.88 (175) 3.00 (76) 4.03 (102) 6 1 3.75 (95) 1.53 (39) 8.75 (222) 4.56 (116) 6.06 (154) 8 1 4.25 (108) 1 1.92 (49) 1 11.00 (279) 1 6.00 (152) 7.98 (203) WAFER CHECK VALVE ORDERING INFORMATION Specify: Quantity, Size and Catalog Number. WAFER CHECK VALVE PARTS ORDERING INFORMATION Specify: Quantity, Catalog Number, Part Name, Size of Valve, Catalog Number of Valve and Year Date of Valve. Page C-1-6 Visit our website at wwwicennedyvave.com KENNEDY VALVE A DIVISION OF MCWANE. WC J ASSOCIATED WrTH AWWA. NSF AND ULFM 0-509 FULL BODY ^CAST I RESILIENT WEDGE VALVE: Em -kqq.-q M71% I During the decade of the 1980's, the waterworks industry was introduced to the Resilient Seated Gate Valve, a design principle that is dominant in preference for use in distribution systems. Kennedy Company was at the forefront in this industry-wide movement by introducing the Ken Seal Series, our AWWA C509 Resilient Seated Gate Valve. In 2002, with the end user in mind, Kennedy redesigned the Ken Seal Series introducing the model KS-FW. The goal of the redesign was to eliminate the customer need for any anti- rotational bolts. Kennedy did this by designing a machined elliptical botthole in place of an as-cast opening. This elliptical design allows valve installers to slide a standard sized bolt into the slot, therefore eliminating the need to have two different types of bolts on the installation. RECOMMENDED SPECIFICATIONS FOR C-509 CAST IRON RESILIENT WEDGE GATE VALVES KENNEDY VALVE COMPANY Valves shall conform to the latest revision of AWWA Standard C-509 covering resilient seated gate valves for all water supply service. The valves shall have a cast iron body, bonnet, and 0-ring plate. The wedge shall be totally encapsulated with rubber. The sealing rubber shall be permanently bonded to the wedge per ASTM D429. Valves shall be supplied with 0-ring seals at all pressure retaining joints. No flat gaskets shall be allowed. Blind bolts shall not be allowed. The valves shall be either non-rising stem or rising stem, opening by turning left or right, and provided with 2" square operating nut or a handwheet with the word "Open" and an arrow to indicate the direction to open. Stems for NRS assemblies shall be cast bronze with integral collars in full compliance with AWWA. OS&Y (rising stems) shall be bronze. All stems shall operate with bronze stem nuts independent of wedge and of stem (in NRS valves). Stainless stems are available but not standard. NRS stems shall have two 0-rings located above thrust collar and one 0-ring below. Stem 0-rings shall be replaceable with valve fully opened and subjected to full pressure. The NRS stems on 2"-12" shall also have two tow torque thrust bearings located above and below the stem collar to reduce friction during operation. Waterway shall be smooth, unobstructed and free of all pockets, cavities and depressions in the seat area. Tapping valves 4" and larger shall accept a full size tapping cutter. The body, bonnet, and 0-ring plate shall be fusion-bond epoxy coated, both interior and exterior on body and bonnet. Epoxy coating shalt be NSF 61 certified and applied in accor- dance with AWWA C550. Each valve shall have manufacturers name, pressure rating, and year in which it was manu- factured cast in the body. Prior to shipment from the factory, each valve shalt be tested by hydrostatic pressure equal to the requirements of AWWA C-509 (and UL/FM where applicable). Valves shall have all component parts cast and assembled in the USA and shall be manufactured by the Kennedy Valve Company. (Revised 03.27.2011) 1i:xJi IJ D /YJ\Y)3 Li.i t!u.ItI.rfl DELRIN THRUST BEARINGS ABOVE AND BELOW THE THRUST COLLAR REDUCE FRICTION AND MINIMIZE OPERATING TORQUES LONG, TROUBLE FREE LIFE WITH HIGH STRENGTH, NON-CORRO- SIVE BRONZE STEM AND STEM NUT. ALL NRS STYLE VALVES ARE STAIN- LESS THE OPERATING MECHANISM IS TRIPLE 0-RING SEALED TO COMPLETELY SEAL AGAINST LEAKAGE PAST THE STEM. TWO 0-RINGS ARE PROVIDED ABOVE THE THRUST COLLAR AND ONE BELOW. UPPER 0-RINGS CAN BE REPLACED UNDER PRESSURE WITHOUT REMOVING THE STEM WHEN THE VALVE IS FULLY OPENED. 0-RING SEALS AT STUFFING BOX AND BONNET TO BODY FLANGES TO ENSURE THE BEST POSSIBLE SEAL. NO FLAT GASKETS. 00% EPDM COATED WEDGE WITH TWIN SEAL DESIGN ENSURES BUBBLE- TIGHT SEAL UP TO 250 PSI EVERY TIME. ELLIPTICAL BOLT HOLE DESIGN ELIMINATES THE NEED FOR ANTI-ROTATION BOLTS KENNEDY CORROSION RESISTANT FUSION- BONDED EPDXY COATING, CONFORMING TO AWWA 0-550 AND NSF61 CERTIFIED, PROTECTS BOTH INSIDE AND OUTSIDE OF VALVE. SMOOTH, UNOBSTRUCTED PADS ON THE BOTTOM OF FULL SIZE WATERWAY IS ALL VALVES KEEP VALVE FREE OF POCKETS, CAVI- IN UPRIGHT POSITION TIES, AND DEPRESSIONS FOR EASIER STORAGE ALLOWING FOR MINIMAL AND PROTECTION FROM FLOW LOSS AND LOWER THE ELEMENTS. PUMPING COSTS. ALL TAPPING VALVES ACCEPT FULL SIZE TAPPING CUTTER. ALL VALVES ARE RATED AT 250 PSI FOR AWWA SERVICE AND 200 PSI FOR ULFM SERVICE.. ALL VALVES ARE HYDROSTATICALLY TESTED TO 500 PSI. 10 YEAR LIMITED WARRANTY (Revised 03-27-2011) 41 _ Al kL-N. 8511 8561 8051 8512 MECHANICAL JOINT ENDS FLANGED ENDS THREADED ENDS FLANGED X MJ 2".12" 2".12' 2""3" 3"'12" 8597 8576 8901 8101 PUSH-ON FOR PVC MECHANICAL TYTON ENDS FLANGED ENDS 2" • 8" CUTTING-IN JOINT PUSH-ON FOR (D.I. & C900) POST INDICATOR VALVE (PIV) - 4". 12" 4' 12" 3" • 12" (C' — cl ~9-~ 1 A —J 8902 8950 8071 8068 FLANGED & TYTOP4 JOINT TAPPING X MJ MECHANICAL JOINT FLANGED ENDS PUSH-ON FOR (DI & C900) TAPPING VALVE POST INDICATOR VALVE (PIV) OS&V CONSTRUCTION 4 • 12" 4" • 12" 3" • 12" 21/2--12- A B C D E G H P Q R S U V No. 2 7 31/4 - 5114 107/8 - - 3 - - 71/4 - - 43/4 2 1/2' 7 1/2 - - 7 11 3/8 - - 31/4 163/8 13 7/8 71/4 - - 51/2 3 8 31/2 - 71/8 123/8 - 53/4 31/2 187/8 15 5/8 10 - - 10 4 9 41/2 63/4 - 143/4 41/2 63/4 41/2 223/4 18 1/4 10 63/4 93/4 131/2 6" 101/2 5 77/8 - 19 51/4 73/4 5 301/8 23 3/4 12 75/8 113/16 19 1/2 8' 111/2 51/2 81/2 - 221/2 5 &8 8 1/2 51/2 373/4 291/4 14 81/2 113/4 251/2 10' 13 7 10 - 261/2 7 10 - 453/4 353/8 18 10 131/2 311/2 12'1 14 1 6 3/4 111/4 - 30 1 81/2 1 107/8 - 53 1/8 40 5/81 18 1 11 1 14 3/4 137 3/4 KENNEDY VALVE 'V JY A DIVISION OF MCWANE, INC. wwwkennedyvalvecom 2007 1021 E. Water Street Elmira, New York 14901 P.O. Box 981 Phone (607) 734-2211 Fax 1-607-734-3288 (Revised 03-27-2011)