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HomeMy WebLinkAbout6800 AVENIDA ENCINAS; ; FPC2017-0378PERMIT REPORT city of Carlsbad Print Date: 09/28/2023 Permit No: FPC2017-0378 Job Address: 6800 AVENIDA ENCINAS, CARLSBAD, CA 92011-3201 Status: Closed - Finaled Permit Type: FIRE-Construction Commercial Work Class: Parcel #: 2144501600 Track #: Valuation: $5,943,412.96 Lot #: Occupancy Group: Project #: #of Dwelling Units: Plan #: Bedrooms: Construction Type: Bathrooms: Orig. Plan Check #: Plan Check#: Underground Fire Applied: 12/20/2017 Issued: 12/28/2017 DEV2017-0015 Finaled Close Out: 03/18/2021 Final Inspection: INSPECTOR: Fieri, Dominic Wong, Cindy Project Title: HOEHN PORSCHE Description: HOEHN PORSCHE - UNDERGROUND (SM) FPContractor: RAND ENGINEERING 15945 OLDE HWY 80 EL CAJON, CA 92021 (619) 722-6767 FEE AMOUNT FIRE Underground Piping with up to 4 Hyds/Risers $733.00 Total Fees: $733.00 Total Payments To Date: $733.00 Balance Due: $0.00 Fire Department Page 1 of 1 1635 Faraday Avenue, Carlsbad CA 92008-7314 1 442-339-2665 1 Inspections: 442-339-2660 1 www.carlsbadca.gov RA N. P;OB0X1830 ALPINE,CA919 P(89)722-6767 F(619) 722-1211 C0NTR4C70R5 ucENsE#As75o24. HOEHN PORSCHE CARLSBAD 6800 Avenida Encinas Carlsbad, CA UNDERGROUND FIRE SERVICE Material Submittal Table of Contents MATERIAL Page# Backflow 01 -03 Fire Department Connection 04 -05 Check VA 06 -07 Gate VA & Hydrant 08 -10 In Building Riser 11 -12 UG Pipe & Fittings 13-30 Accesories 31 -34 Tamper Switch 35 -38 (Maxim 300111F) Job Name - Contractor Job Location Approval Engineer - Contractor's P.O. No. Approval - Representative MaximTM Series M300 (Maxim 300), M300N (Maxim 300N) Reduced Pressure Detector Assemblies Sizes: 21/2" -10" (65-250mm) Features Extremely Compact Design 70% Lighter than Traditional Designs 304 (Schedule 40) Stainless Steel Housing & Sleeve Groove Fittings Allow Integral Pipeline Adjustment Patented Tr-Link Check Provides Lowest Pressure Loss Unmatched Ease of Serviceability Available with Grooved Butterfly Valve Shutoffs Available for Horizontal, Vertical or N Pattern Installations Replaceable Check Disc Rubber It is illegal to use this product in any plumbing system providing water for human consumption, such as dnnking or dishwashing, in the United States. Before installing standard material prod- uct, consult your local water authority, building and plumbing codes. The Maxim M300, M300N Double Check Detector Assemblies are designed to pro- tect drinking water supplies from dangerous cross-connections in accordance with national plumbing codes and water authority requirements for non-health hazard non-potable service applications such as irrigation, fire line, or industrial processing. The Maxim M300, M300N may be installed under continuous pressure service and may be subjected to backpressure. The Maxim M300, M300N are used primarily on fire line sprinkler systems when it is necessary to monitor unauthorized use of water. Specifications The Double Check Detector Assemblies shall consist of two independent Tr-Link Check modules within a single housing, sleeve access port, four test cocks and two drip tight shutoff valves. Tr-Link Checks shall be removable and serviceable, without the use of special tools. The housing shall be constructed of 304 (Schedule 40) stainless steel pipe with groove end connections. Tr-Link Checks shall have reversible elastomer discs and in operation shall produce drip tight closure against the reverse flow of liquid caused by backpressure or backsiphonage. The bypass assembly consists of a meter registering either gallon or cubic measurements, a double check valve assembly and required test cocks. Assembly shall be a Maxim M300, M300N as manufactured by the Ames Company. I NOTICE The information contained herein is not intended to replace the full product instal- lation and safety information available or the experience of a trained product installer. You are required to thoroughly read all installation instructions and prod- uct safety information before beginning the installation of this product. Ames Fire &Waterworks product specifications in U.S. customary units and metric are approximate and are provided for reference only. For precise measure- ments, please contact Pares Are &Waterworks Technical Service. Pares Fire &Waterworks reserves the right to change or modify product design, construction, specifications, or materials without prior notice and without incurring any obligation to make such changes and modifications on Pares Are &Waterworlcs products previously or subsequently sold. A M E S FIRE & WATERWORKS A WAITS Brand Configurations Horizontal Vertical up IN" pattern horizontal Materials Housing & Sleeve: 304 (Schedule 40) Stainless Steel Elastomers: EPDM, Silicone and Buna N' Tr-Link Checks: Noryl®, Stainless Steel Check Discs: Reversible Silicone or EPDM Test Cocks: Bronze Body Nickel Plated Pins & Fasteners: 300 Series Stainless Steel Springs: Stainless Steel Dimensions - Weights Available Models OSY - UL/FM flanged outside stem and yoke resilient seated gate valves BFG - UL/FM grooved gear operated butterfly valves w/tamper switch *Q5( FxG - Flanged inlet gate connection and grooved outlet gate connection *Q5y GxF - Grooved inlet gate connection and flanged outlet gate connection *OSY GxG - Grooved inlet gate connection and grooved outlet gate connection Available with grooved NRS gate valves - consult factory* Post indicator plate and operating nut available - consult factory* *Consult factory for dimensions Pressure - Temperature Temperature Range: 33°F - 110°F (5°C - 43°C) Maximum Working Pressure: 175psi (12.06 bar) 11 _____ A--____ M300. M300N SIZE (DN).ii8l8niiiIi I in mm A in mm C (OSY) in mm 0 in mm 6 in mm H in mm I in mm J in mm P in mm M300 lbs kgs M300N lbs. kgs. 21h 65 30/4 781 16/8 416 31/2 89 29V16 738 211/2 546 151 /16 402 813/16 223 13/16 335 139 63 147 67 3 80 31/4 806 18/8 479 311/16 94 301/2 775 221/4 565 17/8 435 9I1 233 141/2 368 159 72 172 78 4 100 401/2 1029 1 22 3/4 578 1 5 127 1 393/4 1010 1 301/4 768 1 20/8 518 1 11/l6 297 1 15V16 386 1 233 106 1 256 116 6 150 473/4 1213 301/8 765 61/2 165 40 1016 371/2 953 24/4 629 14/I6 360 191/2 495 404 183 444 201 8 200 543/4 1391 373/4 959 71/2 191 591/8 1502 451/8 1146 28/8 721 16/4 425 21'/2 546 578 262 654 297 10 250 573/4 1467 453/4 1162 8/16 208 66 1676 491/2 1257 321/2 826 17/l6 440 24 610 795 361 965 438 M300BFG, M300NBFG in. mm in. A mm in. C mm 0 I in. mm in. 6 mm H in. mm I in. mm J in. mm P in. mm M300BFG lbs kgs. M300NBFG lbs.kgs. 21/2 65 27/4 705 8 203 31/2 89 29/8 759 211/2 546 141 /16 379 813/16 223 13 330 70 32 78 35 3 80 281/4 718 8/16 211 311/16 94 30/4 781 221/4 565 15/16 392 9 /16 233 131/2 343 68 31 81 37 4 100 353/4 908 811/16 221 413/16 122 39 991 301/4 768 18 457 1111/16 297 15 381 133 60 156 71 6 150 1 40/4 1035 10 254 6 152 47 /16 1205 1 371h 953 2011/16 525 1 14/16 360 191/2 495 1 225 102 265 120 8 200 1 473/4 1213 12/1 310 61 /16 173 1 56 1422 1 451/8 1146 1 241/8 613 1 16/4 425 21'/2 546 1 359 163 435 197 Noryl® is a registered trademark of SABIC Innovative PlasticslM Psi 12 10 8 h 6 4 rE ir;nrlr ____. __. ____. __u __. ____. __. --- r_• __. WMEMEN -- 8" (200mm) N H V ow - 0 500 1000 1500 2000 2500 gpm 0 1900 3800 5700 7600 9500 1pm 7.5 10 fps 10" (250mm) Service Flow Rated Flow *UL Rated Flow 4 RIG 4 0 - 0 500 1000 1500 2000 2500 3000 3500 gpm 0 1900 3800 5700 7600 9500 11400 13300 1pm 7.5 10 fps Approvals Approved by the Foundation for Cross-Connection Control and Hydraulic Research at The Unversity of Southern California (FCCCHR-USC) AWWA C551-92 For additional approval information please contact the factory or visit our website at www.amesfirewater.com 8 C CIP us Approved -- ** cW FM L us ~~_ 1048 B64.5 BFG & OSY Only) Capacity UL/FM Certified Flow Characteristics Flow characteristics collected using butterfly shutoff valves. See literature S-MAXIM-200/300 for gate valve flow characteristics Flow capacity chart identifies valve performance based upon rated water velocity up to 25fps Service Flow is typically determined by a rated velocity of 7.5fps based upon schedule 40 pipe. Rated Flow identifies maximum continuous duty performance determined by AWWA. UL Flow Rate is 150% of Rated Flow and is not recommended for continuous duty. AWWA Manual M22 [Appendix C] recommends that the maximum water velocity in services be not more than lofps. Psi 12 10 8 122 6 a 4 E '-2 0 6" (150mm) Service Flow Rated Flow *UL Rated Flow N H V - 0 300 600 900 1200 1500 gpm 0 1140 2280 3420 4560 5700 1pm 7.5 12 fps - Horizontal - Vertical -----N-Pattern 2W' (65mm) )Sl Service Flow Rated Flow UL Rated Flow 14 12 N 10 V 8 H 6 '-4 0 50 100 150 200 250 300 350 gpm 0 190 380 570 760 950 1140 1330 1pm 7.5 15 fps Psi 3" (80mm) 12 Service Flow Rated Flow UL Rated Flow 10 H 8 N V 6 a- 4 2 0 100 200 300 400 500 gpm 0 380 760 1140 1520 1900 1pm 7.5 15 fps P Service Flow Rated Flow Iii Rated Flow 4" (100mm) 12 N 10 8 V 6 H 4 '-2 (I 0 100 200 300 400 500 600 700 800 gpm 0 380 760 1140 1520 1900 2280 2660 3040 1pm 7.5 13 fps Inquire with with governing authorities for local installation requirements I M E MBER I Call Potter-Roemer for current listings and approvals. Dimensions are subject to manufacturers tolerance and change without notice. We assume no responsi bilfty for use of superseded or void data. EXPOSED FIRE DEPT. INLET CONNECTIONS-CLAPPER TYPE - - Cerritos, California / Union, New Jersey f Atlanta, Georgia f Wood Dale, Illinois MEN!I Firs Protection Products TWO-WAY WITH SINGLE CLAPPER REGULARLY FURNISHED: Cast brass two-way inlet body, swing clapper and pin lug swivel. Back or angle outlet as selected by Figure Number. Lettering as selected. Size 4" x 21/2' x 21/2". OPTIONAL FINISHES: 0— B Polished Brass 0—C Rough Chrome Plated I] —0 Polished Chrome Plated LETTERING: O AUTO. SPKR. o STANDPIPE THREADS: 0 NST 0 Fig. 5710 ... Back Outlet 0 Fig. 5715 ... Angle Outlet 0 Other U/L Listed U/L Listed FM Approved FM Approved TWO-WAY WITH DOUBLE CLAPPERS REGULARLY FURNISHED: Cast brass two-way inlet body, drop clappers and pin lug swivels. Size and outlet as selected by Figure Number. Lettering as selected. OPTIONAL FINISHES: I] - B Polished Brass 0—C Rough Chrome Plated 0-0 Polished Chrome Plated LETTERING: El AUTO. SPKR. O STANDPIPE THREADS: DNST 0 Other 0 Fig. 5120 Series Back Outlet 0 Fig. 5730 Series 90° Angle Outlet - Outfit Approvals - - Outlet Approvals Size A B C D An to Fla. (j) Listed < pp Anale In 0. jJfl Aopv'd 5721 Yes Yes 5731 Yes Yes 4x 21/2 -.21/2 71/2 111/2 81/2 111/4 5722 No No 5732 No No 6 x 21/2 x21/2 91/2 101/2 9 10I 5723 No Yes 5733 No Yes 4x3 x 3 91/e 111/2 91/2 11 5724 Yes No 5734 No No 6x 3 x 3 10 11 101/2 11 ALL DlMENIUNS IN INCHES REVISED REVIEWE! 2-1-96 2-1-96 POp wi-fiOE INC. f" A Sub$idlwy of Jay R. Smith Mig. Co. Cerritos, California Union, New Jersey Fire Protection Products MEMBER EXPOSED FIRE DEPT. INLET CONNECTIONS-CLAPPER TYPE THREE-WAY WITH TRIPLE CLAPPER REGULARLY FURNISHED: Cast brass three-way Inlet body, drop clappers and pin lug swivels. Size and outlet location as selected by Figure Number Lettering as selected. Beck Outlet Fig Size 05740 ..................... 4x2½"x2'h"x2½' 05741 ..................... 6x2½Nx2Wx2W Angle Outlet Fig Size 05745 ..................... 4"x2lh"x21h"x2½ 05746 ...................... 6Ix2Wx2½wx2½ OPTIONAL FINISHES: LETTERING: THREADS 0—B Polished Brass 0 AUTO. SPKR. 0 NST -c Rough Chrome Plated 0 STANDPIPE 0 Other_______________ —D Polished Chrome Plated TWO-WAY WITH DOUBLE CLAPPERS WITH PLATE AND PLUGS REGULARLY FURNISHED: Cast brass two-way inlet body with drop clappers, pin lug swivels and plugs and chains. Cast brass round wall plate with lettering as selected. Outlet and inlet size as selected by Figure Number. Back Outlet I ! I If 1W II V Fig. No. J Size A B C D E - 5151 J 4 x 2½ x 2½ 81h 121h OPA 8 14 — 5752 !_6 x 21/2 x 2112 10½113/4 12 9 16½ - - 5753 j 4x3x3 10½ 121h 93/4 8 14 - 5754 j 6x3x3 11 121h 12 9 16½ ALL DIMENSIONS IN INCHES OPTIONAL FINISHES: - B Polished Brass 0—C Rough Chrome Plated - D Polished Chrome Plated LETTERING: VARIATIONS: 0 AUTO. SPKR. 0—F Sillcock STANDPIPE flange plate DRY STANDPIPE with silicock THREADS O NST Other______ DATE 3.1.86 I FIGURE NUMBER United Brass Works, Inc. - Item # Model 68 - 4", Fire Protection Products - Model 68 Thr... Page 1 of 2 United Brass Works, Inc. 714 South Main Street Randleman, NC 27317 USA Phone: 336-498-2661 Fax: 336-498-4267 Toll-free: 800-334-3035 Email: sales@ubw.com Website: http://www.ubw.com All Categories > Fire Protection Valves & Products> Fire Protection Products - Male x Female Checks> Fire Protection Products - Model 68 Threaded Check Valve > Item # Model 68 - 4 Item # Model 68 - 4", Fire Protection Products - Model 68 Threaded Check Valve Male NPT x Female NPT UL Listed FM Approved As antiwater hammer check valve for fire pump service only! 250 WOG at 1800 Max 100% Pressure Tested Threaded Ends Valve can be installed in either the vertical or horizontal position *Contains lead. Not for use in water systems intended for human consumption* Made In U.S.A larger image lar-ger image Specifications Material List Specifications Size A -Total Length C - Height B - Length D - Diameter Ship Weight Quantity per Carton Valve Type Pressure Class End Connection 4 in 8.56 in 6.25 in 3.44 in 3.00 in 17.0 lb Check Valve 250 WOG Threaded http://ubw.thomasnet.com/printitem/fire-protection-products-male-x-female.checks/protec... 2/23/2012 MATERIAL LIST NO. DESCRIPTION MATERIAL Body Ductile Iron 2 Seat Ring Assembly Bronze 3 Seat Ring Gasket Bum 4 Pipe Plug Steel 5 Screw Stainless Steel United Brass Works, Inc. - Item # Model 68 - 4", Fire Protection Products - Model 68 Thr... Page 2 of 2 Application Water UL Listed Yes FM Approved Yes MEA Approved No MSS Compliant No Canadian Registration No Pressing Machine Part No Material List Print Back http://ubw.thomasnet.com/printitem/fire-protection-products-male-x-female-CheCks/-PrOteC... 2/23/2012 Resilient wedge gate valve parts Catalog Part Description No. Material Material standard G-16 Bonnet Bolts & Nuts Stainless Steel Type 316 G-41 Stuffing Box Bolts & Nuts Stainless Steel Type 316 G-49 Stem 0-rings (3) EPDM G-200 Wrench Nut Cap Screw Stainless Steel Type 316 G-201 Stuffing Box Seal EPDM G-202 Wrench Nut Cast Iron ASTM A126 CL.B G-203 Stem Everdur ASTM B98 G-204 Hand Wheel (not shown) Cast Iron ASTM A126 CL.B G-205 Stem Nut Bronze ASTM B62 G-206 Guide Cap Bearings Celcon G-207 Stuffing Box with dirt seal Cast iron Rubber ASTM A 12 CL.B -- G-208 Anti-friction Washers (2) Celcon G-209 Wedge, Rubber Encapsulation Cast Iron* EPDM ASTM A126 CL.B -- G210** Bonnet Ductile Iron ASTM A536 Grade 65-45-12 G-21 1** Bonnet 0-ring EPDM G212** Body Ductile Iron ASTM A536 Grade 65-45-12 4-12" A-2362-E381 RESILIENT WEDGE GATE VALVES - M.J. x FL. Catalog number— A-2362-16 mechanical joint x flanged ends (with accessories unassembled) A-2362-19 mechanical joint x flanged ends (less accessories) Sizes - 4", 6", 8", 10", 12" Meets or exceeds all applicable requirements of ANSI/AWWA C509 Standard, UL Listed, FM Approved, and certified to ANSI/NSF 61. U Flanged end dimensions and drilling comply with ANSI B 16. 1, class 125 Mechanical joint end complies with ANSI/AWWA C I I I Standard Iron body with nominal 10 mils MUELLER® Pro-Gard'' Fusion Epoxy Coated interior and exterior surfaces O Epoxy coating meets or exceeds all applicable requirements of ANSI/AWWA C550 Standard and is certified to ANSI/NSF 61 0 Iron wedge, symmetrical & fully encapsulated with molded rubber; no exposed iron 0 Non-rising stem (NRS) 0 Triple 0-ring seal stuffing box (2 upper &1 lower 0-rings),fwith fourth '0-ring serving as dirt seal 0 2" square wrench nut (optional handwheel available) - open left or open right 0 250 psig (1723 kPa) maximum working pressure, 500 psig (3447 kPa) static test pressure 0 UL Listed, FM Approved —200 psig (1379 kPa) A-2362-16 M.J. accessories shipped unassembled Options 0 Position indicators 0 Handwheel * Fully encapsulated in molded rubber with no iron exposed 4"-12" A-2362-E381 RESILIENT WEDGE GATE VALVE -M1J.xFL. rL-1 FF "I Dimensions Dimension* Nominal size ___________ __________ 4" B" 10" 12" A 14.19 18.00 21.50 25.50 28.62 L 2.50 2.50 2.50 2.50 2.50 N 9.12 11.12 13.37 15.62 17.88 O (numbE,,d of holes for Mi) 4--.88 6--.88 6--.88 8--.88 8-.88 Q (bore) 4.30 6.30 8.30 10.30 12.30 00 (bolt circle diameter for MJ) 7.50 9.50 11.75 14.00 16.25 R 9.00 11.00 13.50 16.00 19.00 UU (bolt circle diameter for FL) 7.50 9.50 11.75 14.25 17.00 FF 9.50 11.00 12.00 13.88 14.44 B (number and size of holes for FL) 8--.75 8--.88 8-.88 12-4.00 12-4 .00 11 Turns to open 14 20.5 26.5 33 38.5 Weight* 115 168 275 400 570 - - * All dimensions are in inches. All weights include accessories are in pounds and are approximate. JONES Bronze Wet Barrel Fire Hydrants With over 100 years of experience on the west coast - the heart of the wet barrel market - James Jones Company, LLC is the innovator in the bronze wet barrel hydrant industry. With our product quality, design engineering and level of customer service, James Jones Company, LLC is renowned as the manufacturer of the world's finest bronze wet barrel fire hydrants. Ideal for moderate climates, our wet barrel hydrants are reliable, easy to use, aesthetically pleasing and rated for 150 psig. Features of Jones® wet barrel fire hydrants: Meet requirements of AWWA C503. All-bronze hydrant heads and spools cast as separate parts. • Low-zinc silicon bronze stem. 0-ring gasket provides a positive seal at joint of spool • Two 0-ring seals on stem insert. and hydrant head. • Hydrants available with field-replaceable nozzles. Each nozzle operates independently. • Removable outlet threads for easy access to disc holder Limited number of internal parts. and stem. Quick activation of stem movement. • Bronze and Iron hydrants have interchangeable parts. Heavy-duty disc holder rotates independently • Clean aesthetic lines. on stem to avoid valve wear, ease operation. J-3700 Series Hydrants The number of options and combinations provide just about any configuration of bronze wet barrel fire hydrant needed Heads are available separately, or in combination with • Domed, threaded tops available. a choice of fluted (6 hole), or straight (8 hole) spools • Plastic or bronze nozzle caps. bolt pattern. • Quick activation of stem movement. Two-way and three-way hydrants allow many different • Hydrostatically tested at 400 psig. combinations of 2-1/2" firehose and 4" or 4-1/2" steamer nozzles. • Non-kinking chains. J-37001J-3740 J-3708 J-3710 Description Sizes J-3700 -Hydrant Complete - FlutedSpool 4" x 2-1/2" J-3701PL (plastic cap) - HydrantHeadonly —6" threadinlet 4" x 2-1/2" J-3708PL (plastic cap)-HydrantHeadonly with2-1/2"domecap 4" x 2-1/2" J-3710PL (plastic cap)-Hydrant Complete -Straight Spool 4" x 2-1/2" J-3711R(removeablenozzle)PL (plasticcap)-HydrantComplete with dome cap -FlutedSpool 4" x 2-1/2" J-3740PL(plastic cap) - HydrantComplete -FlutedSpool 4-1/2" x 2-1/2" For more information on our bronze wet barrel hydrants, please call 800.523.8618. Rev 11-16 1 2 S-A-InBuiIdingRiser Ames Company introduces the In-Building Riser manufactured of Series 300 stainless steel. Using Twenty-First Century technology, Ames has succeeded in the manufacture of a durable and easy to install underground transition fitting to bring municipal water supply into a building. In-Building Riser is ideally suited for fire protection systems. U Specification The In-Building Riser shall be composed of a single extended 90 degree fitting of fabricated 304 stainless steel tubing, maxi- mum working pressure of 175psi. The fitting shall have a grooved-end connection on the outlet (building) side and a CIPS coupler on the underground (inlet) side. U Operating Description The In-Building Riser is used to connect the main fire supply to the building overhead fire system. The fitting passes under the foundation without joints and extends up through the floor. Provided with installation tabs, the unit has a CIPS (Cast Iron Pipe Size) coupler for easy connection to the under- ground supply (AWWA C900 PVC) and (Ductile Iron Pipe) an industry standard grooved-end connection (AWWA C606) on the building side for easy connection to the overhead fire sprinkler system. Features/Benefits Cost savings Corrosion resistant stainless steel construction, type 304SST Ease of installation and lightweight allow one person to position and handle the riser Minimal site preparation; joint restraint one-piece- construction reduces time and labor; no missing parts, no leaks; easily identifiable for approvals ULJFM approved Sizes: available in 4' - 10" with various lengths to meet all local requirements Designed to meet NFPA 24 Section 8-3.2 AWWA C900 Inlet/DIP AWWA C606 Outlet EXCELLENCE MATTERS --SPECIFY IT! Ak A Division of Watts Industries A lvi E S 875 National Drive • Suite #107 • Sacramento, CA 95834 • Phone: 916-928-0123 • Fax: 916-928-9333 FIRE & WATERWORKSTh www.amesfirewater.com Ames In-Building Risers are precision engineered and manu- factured to provide exceptional reliability. The In-Building Riser significantly reduces installation time and labor costs associ- ated with field assembly. In accordance with NFPA-24, the UL/FM Approved In-Building Riser replaces numerous fittings, elbows and spools, and reduces the possibility of leaks or failure in comparison to tra- ditional installation methods and materials. Factory tested integrity ensures the highest quality installation. The use of stainless steel significantly increases the reliability and life of the Riser. End Connections Horizontal End: Mates with Ductile Iron Pipe and AWWA C900 Pipe (PVC Pipe with Ductile Iron Pipe Equivalent OD's) Size Mating Pipe OD inch 4 4.80 6 6.90 8 9.05 10 11.10 A 1L U Dimensions Grooved End CIPS Coupling Tie-Rod Bracket C Utilizes Gasket conforming to UL 157 with "Lock in" gasket configuration Vertical End Meets AWWA C-606 dimensions for roll grooved pipe Ratings Meets AWWA C-gao pressure class 200, DR 14 Pipe Testing Welds are 100% leak tested at the factory Size Design Proof Pressure inch psi 4 875 6 875 8 700 10 700 Size A . B C Weight inch inch ft. ft. lbs. 4 41h OD 6 6 71 6 6% OD 6 6 98 8 8/8 OD 6 6 129 10 10/4 OD 6 6 202 Each diameter (A) of riser is also available in the following vertical/outlet (B) and horizontal/inlet (C) leg dimensions. Call for weight. B C ft. ft 5 6 5 7 6 6 8 6 in Standards NFPA - Designed to allow the contractor to conform to NFPA 24 Section 8-3.2: Where a riser is close to building foundations, underground fittings of proper design and type shall be used to avoid pipe joints being located under the foundations. NFPA - 24, 7.1.1,8-3.4 Approved Fittings FM class 1920 UL (HKOX (4 - 8) UL 4~t> (9 A _ A M E S IF519001 FIRE&WATERWORKS A Division of Watts Industries wwwamesfirewatercom I CERTIFIED 875 National Drive • Suite #107 • Sacramento, CA 95834 • Phone: 916-928-0123 • Fax: 916-928-9333 S-A-InBuiIdingRiser 0312 ©Ames Co. 2001 Printed in U.S.A. DURA-BLUE® ra PLSTICS,IflCS PVC MUNICIPAL WATER DISTRIBUTION PIPE Scope: This submittal designates the general requirements for Unpiasticized Polyvinyl Chloride Municipal Water Pipe from compound with a cell class 12454-A or 12454-B as defined in ASTM Standard D-1784. Pipe: All pipe shall meet the requirements of AWWA C-900, CAN/CSA-B137.3 and BNQ NQ3624-250 Standards, as indicated, for potable water transmission mains and for fire protection systems. Our pipe meets National Sanitation Foundation Standard #61 for plastic piping system components and related materials. The gasketed joint shall meet the requirements of ASTM D-3139, and the joint gasket shall conform to ASTM F477. Pipe shall be fi.imished in laying lengths of 20' (+1- 1"). Other lengths may be available upon request. Max. O.D. Laying Length 20' 15° This product is manufactured in alternative colors for specific applications. Purple for Reclaimed Water appli- cation. Print legend will include the marking "Reclaimed Water". Green for Sanitary Sewer Force Main applica- tions. Print legend will include "Force Main". Although manufactured in accordance with the same industrial standards and testing requirements, these products do not bear the NSF, CSA & BNQ Listing Mark, as they are used for different applications. C-900 Water Pipe Size and Dimensions Nominal Size (in.) Metric (m.m.) Dimension Ration (DR) Approvals Pressure Class (PSI) "A" Average (O.D.) Outside Diameter Minimum Wall Max. O.D. Reference "L" Dimension Reference 4 100 25 * 100 4.800 0.192 5.920 4.500 18 * ** 150 0.267 6.055 14 ** 200 0.343 6.220 6 150 25 * 100 6.900 0.276 8.300 5.750 18 * ** 150 0.383 8.450 14 * ** 200 0.493 8.560 8 200 25 * 100 9.050 0.362 10.730 6.750 18 * **150 0.503 10.920 14 *** 200 0.646 11.110 10 250 25 * 100 11.100 0.444 13.105 7.625 18 * ** 150 0.617 13.360 14 ,** 200 0.793 13.510 12 300 25 * 100 13.200 0.528 15.465 8.750 18 * ** 150 0.733 15.790 14 *** 200 0.943 16.010 * - CSA approval ** - BNQ approval Q1Ii.iiö!uii 'AA CH quo Emu 10/04 Tyler/Union MECHANICAL JOINT Cl 53 DUCTILE IRON COMPACT FITTINGS Sizes 3" thru 12" UL Listed For Fire Main Equipment BENDS 90° Bends (1/4) 450 Bends (1/8) 221/2° Bends (1/16) 111/4° (1/32) Dimensions Dimensions Dimensions Dimensions Size I A R Weight A R Weight A R Weight A R Weight 3 .34 3.5 2.5 19 2.00 2.41 17 1.50 2.51 15 1.25 2.53 16 4 .35 4.0 3.0 26 2.50 3.56 22 1.75 3.81 20 1.50 5.12 20 6 .37 6.5 6.0 49 3.50 7.25 39 2.25 6.35 31 1.50 5.12 29 8 .39 7.5 7.0 64 4.00 8.44 56 2.85 11.80 50 2.06 15.80 45 10 .41 9.5 9.0 102 5.01 10.88 78 3.35 14.35 66 2.32 18.36 59 12 .43 10.5 10.0 129 5.98 13.25 102 3.86 16.90 87 2.56 20.90 82 14 .51 12.0 11.5 214 5.50 12.06 155 3.93 17.25 142 2.59 21.25 136 16 .52 13.0 12.5 273 5.98 13.25 204 3.98 17.50 178 2.62 21.50 157 18 .59 15.5 14.0 411 6.50 12.36 292 7.50 30.19 286 3.00 60.84 283 20 .60 17.0 15.5 519 7.00 13.59 372 8.50 35.19 376 3.50 71.07 374 24 .62 17.0 15.5 721 7.50 14.89 490 9.00 37.69 512 3.50 76.12 487 30 .66 21.50 19.0 930 10.50 9.31 716 6.75 21.36 665 4.75 22.84 600 36 .74 24.50 22.0 1450 11.50 21.73 1110 7.75 26.39 960 5.00 25.38 820 42 .82 29.25 26.7 2205 14.00 27.76 1610 9.00 32.68 1350 6.00 35.54 1180 48 .90 33.25 30.75 2990 15.00 30.17 2090 10.00 27.70 1760 6.50 40.61 1475 Tyler Pipe/Utilities Division ' Box 2027 'Tyler, Texas 75710 • (800) 527-8478 2 Union Foundry Company. Box 309 Anniston, Alabama 36202 . (800) 226-7601 02/01/07 900 Bend Mix PE (1/4) 450 Bend Mi x PE (1/8) '_4. -.---Y 22'/2° Bend Mix PE (1/16) 11¼° Bend Mi x PE (1/32) Tyler/Union MECHANICAL JOINT Cl 53 DUCTILE IRON COMPACT FITTINGS Sizes 3" thru 12" UL Listed For Fire Main Equipment BENDS Dimensions Dimensions Dimensions Dimensions Size T A Y R Weight A V R Weight A V R Weight A Y R Weight 3 .34 3.5 9.0 2.5 18 2.0 7.5 2.41 17 1.50 7.00 2.51 19 1.25 6.75 7.62 15 4 .35 4.0 9.5 3.0 26 2.5 8.0 3.56 22 1.75 7.25 3.81 20 1.50 7.00 5.12 20 6 .37 6.0 11.5 5.0 45 3.2 8.7 5.49 38 2.25 7.75 6.35 33 1.50 7.00 5.12 32 8 .39 7.5 13.0 7.0 64 4.0 9.5 8.44 55 2.84 8.34 11.80 51 2.05 7.55 15.80 44 10 .41 9.5 15.0 9.0 108 5.0 10.5 10.88 78 3.35 8.85 14.35 66 2.31 7.81 18.36 60 12 .43 9.0 14.4 6.0 114 6.0 11.5 13.25 104 3.50 9.00 12.70 89 2.56 8.06 20.90 79 14 .51 12.0 20.0 11.5 219 5.5 13.4 10.85 165 3.93 11.93 17.25 152 2.59 10.59 21.25 137 16 .52 13.0 21.0 12.5 254 6.0 14.0 13.25 206 3.98 11.98 17.50 181 2.62 10.62 21.50 161 24 .62 17.0 25.0 15.5 710 7.5 16.6 14.69 460 9.00 17.66 37.69 455 9.00 26.12 12.00 475 30 .68 21.5 30.5 -- 865 10.5 19.5 715 6.75 15.75 -- 600 -- -- -- -- '\~' f7A 90° Bend Mi x Flange 450 Bend Mi x Flange 22'/2° Bend Mi x Flange 111/40 Bend Mi x Flange (1/4) (1/8) (1/16) (1/32) Dimensions Dimensions Dimensions Dimensions Size I A R F Weight A R F Weight A R F Weight A R F Weight 3 .34 3.5 2.5 5.5 21 ... ... .. .. ... ... .. .. ... 4 .35 4.0 3.0 6.5 28 2.50 3.56 4.0 34 1.75 3.81 4.0 34 1.50 5.12 4.0 19 6 .37 6.0 5.0 8.0 45 3.25 5.49 5.0 57 2.25 5.35 5.0 57 1.50 5.12 5.0 30 8 .39 7.5 7.0 9.0 73 4.25 7.93 5.5 83 2.50 7.62 5.5 83 1.75 7.70 5.5 50 10 .41 9.5 9.0 11.0 113 5.00 9.76 6.5 122 3.00 10.16 6.5 122 2.00 10.25 6.5 75 12 .43 10.5 10.0 12.0 141 6.00 12.19 7.5 159 3.50 12.70 7.5 159 2.25 12.82 7.5 88 14 .51 12.0 11.5 14.0 217 5.50 10.85 8.5 207 16 .52 13.0 12.5 15.0 280 6.00 12.02 9.5 290 - ---- B --- I- I 900 Swivel x Swivel Hydrant Eli Dimensions Size T A B C D E F R *Weight 6 .37 10.5 15.5 6.90 11.2 6.81 7.98 6.0 74 Weight includes two swivel glands. -- Tyler Pipe/Utilities Division • Box 2027 • Tyler, Texas 75710 • (800) 527-8478 02/01/07 Union Foundry Company' Box 309 • Anniston, Alabama 36202 . (800) 226-7601 3 Gland Weight Size Wt. Pack Gland Only 2 5 3 3 7 4 4 10 6 6 16 10 8 10 12 14 16 18 20 24 30 36 25 30 40 45 55 65 85 105 220 301 16 19 26 34 54 52 73 91 90 127 Tyler/Union DUCTILE IRON Cli 0 FULL BODY MECHANICAL JOINT FITTINGS *RETAINER GLAND ASSEMBLY SIND-~N1921 Pipe Wall Thickness: Sizes 3-12" are recommended for ductile iron pipe class 50 thru 56. Sizes 14" thru 24" are recommended for ductile iron pipe class 53 thru 56. See Installations Instructions........................................................Page 50 Pressure Gland Pipe O.D. D.I. Pipe No of Size of Rating, O.D. O.D. Wall Set Set Gland Weight Size psi B A Class Screws Screws Weight w/Acces. 3 350 7.69 3.96 50-56 4 5/sx2 4 8 4 350 9.12 4.80 50-56 4 5/sx2 5 ii 6 350 11.12 6.90 50-56 6 5/8x2 9 16 8 250 13.37 9.05 50-56 9 5/ax2 13 21 10 250 15.62 11.10 50-56 12 5/sx2 17 26 12 150 17.88 13.20 50-56 16 %x2 20 28 14 250 20.25 15.30 53-56 20 /8x21/2 44 55 16 200 22.50 17.40 53-56 24 /8x2½ 54 64 18 200 24.75 19.50 53-56 24 5/01/2 62 72 20 200 27.00 21.60 53-56 28 5/ax3 76 91 24 150 31.50 25.80 53-56 32 5/sx3 103 118 * Not included in AWWA C 11 TEES Ml x Ml x Swivel Dimensions Size X Y Weight 6 8.0 10.5 150 8x6 9.0 11.5 199 8 9.0 11.5 210 10x6 11.0 13.5 267 12x6 12.0 14.5 346 16x6 15.0 17.5 619 16x8 15.0 17.5 649 30x6 18.0 24.5 2070 All weights shown include the Swivel Gland DUCTILE IRON RETAINER GLANDS Mechanical Joint Retainer Glands are designed to provide a method for restrain- ing mechanical joint pipe and fittings and other standardized mechanical joints against possible joint separation, rupture or blow-out caused by internal water pres- sure. The set screws are square-headed with Type C knurled cup points, and are shipped already assembled in the Glands. They are manufactured of 4140 grade alloy steel, and are heat treated to a Rock- wall "C" 45/53 case hardness. Tee-head bolts and gaskets are not included, but may be ordered separately. Recommend- ed torque for set screws is 75 foot pounds, and set screws on opposite sides of the glands should be tightened alternately. Tee-head bolt hole size and spac- ing are equal to Mi Glands as shown in AWWA C-i 11. Standard mechanical Joint gaskets as shown in C-i 11 should be used. Ic W-1 mill ANSI/AWWA C1 10/A21.10, ANSI/AWWA C1 1 1/A21.11 Tyler Pipe/Utilities Division • Box 2027 • Tyler, Texas 75710 • (800) 527-8478 20 Union Foundry Company. Box 309 • Anniston, Alabama 36202 • (800) 226-7601 02/01/07 2, 311 4, 6, On 1011, 12, 14 160, 18° 200,240 Tyler/Union DUCTILE IRON Cli 0 FLANGED FITTINGS Sizes 3' thru 12' UL Listed for Fire Main Equipment BENDS Note: Base Bends are on page 33 and 34, reducing and long radius 90° bends are on page 33. ~~Rjj Liz; 90° Bends (1/4) 45° Bends (1/8) 221/2° Bends (1/16) 11'/4° Bends (1/32) Dimensions Dimensions Dimensions Dimensions Size R A Weight R A Weight R A Weight R A Weight 2 3.0 4.5 14 ... ... ... ... ... ... 3 4 5.5 26 3.62 3 20 7.56 3 22 15.25 3 20 4 4.5 6.5 44 4.81 4 36 10.06 4 35 20.31 4 40 6 6 8 67 7.25 5 57 15.06 5 64 30.5 5 56 8 7 9 115 8.44 5.5 105 17.62 5.5 90 35.5 5.5 90 10 9 11 164 10.88 6.5 131 22.62 6.5 130 45.69 6.5 130 12 10 12 236 13.25 7.5 196 27.67 7.5 194 55.81 7.5 193 14 11.5 14 330 12.06 7.5 245 25.12 7.5 250 50.75 7.5 245 16 12.5 15 478 13.25 8 315 27.62 8 315 55.81 8 315 18 14 16.5 527 14.5 8.5 422 30.19 8.5 402 60.94 8.5 385 20 15.5 18 878 16.88 9.5 485 35.19 9.5 505 71.06 9.5 505 24 18.5 22 1085 18.12 11 730 37.69 11 528 76.12 11 760 30 21.5 25 1755 27.75 15 1355 57.81 15 1385 116.75 15 1395 36 24.5 28 2135 35.00 18 1755 72.88 18 1790 147.25 18 1805 42 27.5 31 3055 42.25 21 2600 88.00 21 2665 177.69 21 2680 48 30.5 34 4095 49.50 24 3580 103.06 24 3665 208.12 24 3695 Tyler Pipe/Utilities Division • Box 2027 . Tyler, Texas 75710 • (800) 527-8478 02/01/07 Union Foundry Company• Box 309 • Anniston, Alabama 36202 . (800) 226-7601 29 T I 0 DUCTILE IRON C1 10 yler/Union FLANGED FITTINGS TEES, REDUCING TEES, CROSSES _ ..III _ Straight Tees, Reducing *Reducing *Reducing on *Bullhead Straight and on Branch Tees on Run Run and Branch Tees Reducing Crosses Size Dimensions Weights Size Dimensions Weights Run Run Branch H i Tee Cross Run Run Branch H J Tee Cross 2 2 2 4.5 4.5 20 *12 8 8 12.0 12.0 375 3 3 2 55 55 35 *12 8 12 12.0 12.0 420 3 3 3 5.5 5.5 42 51 *f12 10 6 14.0 14.0 390 4 3 3 6.5 5.5 53 ... 12 10 8 12.0 12.0 400 *4 4 2 6.5 6.5 55 ... 12 10 10 12.0 12.0 420 4 4 3 6.5 6.5 54 76 12 10 12 12.0 12.0 440 4 4 4 6.5 6.5 60 87 12 12 4 12.0 12.0 322 310 *4 4 6 8.0 8.0 88 ... 12 12 6 12.0 12.0 297 326 *6 4 4 8.0 8.0 96 ... 12 12 8 12.0 12.0 346 351 *6 4 6 8.0 8.0 100 ... 12 12 10 12.0 12.0 394 415 *6 6 2 8.0 8.0 85 ... 12 12 12 12.0 12.0 369 438 6 6 3 8.0 8.0 85 96 *14 14 4 14.0 14.0 410 6 6 4 8.0 8.0 90 112 14 14 6 14.0 14.0 420 450 6 6 6 8.0 8.0 98 141 14 14 8 14.0 14.0 435 475 6 6 8 9.0 9.0 138 ... 14 14 10 14.0 14.0 450 *8 6 4 9.0 9.0 130 ... 14 14 12 14.0 14.0 470 555 *8 6 6 9.0 9.0 148 ... 14 14 14 14.0 14.0 500 595 *8 6 8 9.0 9.0 154 ... *16 16 4 15.0 15.0 525 8 8 3 9.0 9.0 128 140 16 16 6 15.0 15.0 573 565 8 8 4 9.0 9.0 155 155 16 16 8 15.0 15.0 555 590 8 8 6 9.0 9.0 148 172 16 16 10 15.0 15.0 565 620 8 8 8 9.0 9.0 179 195 16 16 12 15.0 15.0 590 665 *8 8 10 11.0 11.0 225 ... 16 16 14 15.0 15.0 610 *8 8 12 12.0 12.0 277 ... 16 16 16 15.0 15.0 635 755 *f 6 6 13.0 13.0 278 ... 18 18 6 13.0 15.5 780 *f 6 10 13.0 13.0 308 ... 18 18 8 13.0 15.5 609 *f 8 6 13.0 13.0 298 ... 18 18 10 13.0 15.5 585 *f 8 8 13.0 13.0 278 ... 18 18 12 13.0 15.5 638 706 *tl 0 8 10 13.0 13.0 325 ... 18 18 14 16.5 16.5 808 10 10 4 11.0 11.0 239 220 18 18 16 16.5 16.5 760 10 10 6 11.0 11.0 215 242 18 18 18 16.5 16.5 865 915 10 10 8 11.0 11.0 254 294 in in in 11 .0 A * NotincludedinAWWACll0 f H and J dimensions are two-inches longer than straight 10 10 12 12.0 12.0 337 ... tees. *t12 6 6 14.0 14.0 346 *t12 6 8 14.0 14.0 362 *j.12 8 6 14.0 14.0 355 Tyler Pipe/Utilities Division • Box 2027 . Tyler, Texas 75710 • (800) 527-8478 30 Union Foundry Company• Box 309 • Anniston, Alabama 36202 (800) 226-7601 02/01/07 \ I 2005 EDITION I I -I/- TYTON JOINT® Pipe 411-6411 DUCTILE IRON FOR WATER & WASTEWATER, FIRE PROTECTION & INDUSTRIAL APPLICATIONS I Us PIPE TYTON JOINT ® Pipe j I 2005 EDITION P8 Pipe Diameters Suitable Pipe Diameters for Field Cuts and Restrained Joint Field Fabrication. NOMINAL PIPE SIZE PIPE DIAMETER PIPE CIRCUMFERENCE Inches Inches Inches - MINIMUM MAXIMUM MINIMUM MAXIMUM 4 4.74 4.86 14-29/32 15-9/32 6 6.84 6.96 21-1/2 21-7/8 8.99 9.11 28-1/4 28-5/8 10 11.04 11.16 34-11/16 35-1/16 12 13.14 13.26 41-9/32 41-21/32 14 15.22 15.35 47-13/16 48-7/32 IC 17 '49 17 Ar CA_1IV) CA 1l1 19.42 21.52 25.72 - 31.94 38.24 - 44.44 50.74 57.46 61.51 65.57 18 20 24 30 36 42 48 54 60 64 rriQ,Q,. ..prLOIAU 19.55 61 61-13/32 21.65 - 67-19/32 - 68 25.85 80-13/16 81-7/32 32.08 -- 100-11/32 - 100-25/32 __38.38 12071/8 120-9/16 - - 44.58 139-5/8 - - 140-1/16 - 50.88 159-13/32 159-27/32 57.60 61.65 65.11 180-17/32 180-31/32 193-1/4 193-11/16 206 206-7/16 Above table based on ANSI/AWWA C151/A21.51 guidelines for push-on joints. U.S PIPE AND FOUNDRY CO. TYTON JOINT Pipe BRO-003 REVISED 11.05 B BELL OUTER DIAMETER Inches 6.52 8.66 10.82 12.91 15.05 17.67 19.79 21.91 24.03 28.21 35.40 41.84 49.36 55.94 63.38 67.38 71.56 C SOCKET DEPTH Inches 3.1.5- 3.38 3.69 3.75 3.75 5.00 5.00 5.00 5.50 5.95 6.55 7.00 7.90 8.60 9.40 10.10 10.65 TYTON JOINT ® Pipe 2005 EDITION FP 9 M9 I Bell Dimensions W-*7 7 C ------------ B A I NNW4"-24 NOTE: Actual bell configuration may vary from illustration shown. BA A SIZE PIPE OUTER DIAMETER Inches Inches 4 4.80 6 6.90 8 9.05 10 - 11.10 - 12 13.20 14 15.30 16 17.40 18 19.50 20 21.60 24 25.80 30 32.00 36 380 42 44.50 48 50.80 54 57.56 60 61.61 64 65.67 *Subject to manufacturing tolerances. Dimensions in inches. U.S. PIPE AND FOUNDRY CO. TYTON JOINT Pipe BRO-003 REVISED 11.05 18 - 19.50 20 21.60 24 25.80 30 '32.00 36 38.30 42 44.50 48 50.80 - 54 57.56 OUTSIDE . . - NOMINAL.THICI(NESS Inches CASTING SIZE DIAMETER TOLERANCES Inches Inches PRESSURE CLASS* Inches 150 200 250 300 350 3 396 - - - - fl 9ç** nn; 4 6 8 60 61.61 64 65.67 4.80 - 6.90 - 9.05 - 11.10 - 12 13.20 - 10 - - 0.28 14 15.30 --_ -0.28 16 17.40 - - 0.30 - 0.33 0.37 0.34 0.38 0.38 0.42 0.42 0.47 - 0.41 0.46 0.47 0.52 0.52 0.58 0.51 - 0.58 0.65 0.54 0.56 0.61 0.64 -. 0.68 0.72 0.31 0.33 0.30 0.31 0.32 0.34 0.34 0.36 0.36 0.38 0.40 0.43 0.45 0.49 0.51 0.56 0.57 0.63 0.64 0.70 0.72 0.79 0.76 - 0.83 0.80 0.87 0.25** 0.25** 0.25** 0.26 0.05 0.06 0.06 0.07 0.07 0.07 0.07 0.07 0.07 - 0.07 0.07 0.08 0.09 0.09 0.09 LU a CD Co TYTON JOINT ® Pipe j I 2005 EDITION P 10 Pressure Class Nominal Thickness for Standard Pressure Classes of Ductile Iron Pipe NOTE: Per ANSI/A14'WA C150/A21.50 the thicknesses in above table include the 0.08" service allowance and the casting tolerance by size ranges. Dimensions and weights of Special Classes (Thickness Classes) are found on pages 13, 14, 15 and 16. * Pressure Classes are defined as the rated water pressure of the pipe in psi. The thicknesses shown are adequate for the rated water working pressure plus a surge allowance of 100 psi. Calculations are based on a minimum yield strength of 42,000 and a 2.0 safety factor times the sum of the working pressure and 100 psi surge allowance. ** Calculated thickness for these sizes and pressure ratings are less than those shown above. Presently these are the lowest nominal thicknesses available in these sizes. U.S. PIPE AND FOUNDRY CO. TYTON JOINT Pipe BRO-003 REVISED 11.05 TYTON JOINT ® Pipe 9 2005 EDITION P11 Pressure Class - Thickness, Dimensions and Weight 18-FOOT LAYING LENGTH - 20-FOOT LAYING LENGTH - PRESSURE OUTSIDE WEIGHT PER AVG. WEIGHT WEIGHT PER AVG. WEIGHT SIZE CLASS THICKNESS DIAMETER* LENGTH1 PER FOOTtt LENGTHt PER FOOTtt Inches psi Inches Inches Pounds Pounds Pounds Pounds 4 350 0.25 4.80 205 11.4 - - -- - 6 350 0.25 6.90 305 16.9 - -_- - - - 8 350 0.25 9.05 400 22.2 - - 10 350 0.26 11.10 515 28.6 - - - - - 12 350 0.28 13.20 660 36.7 - - 14 250 - 0.28 15.30 780 43.3 - - 14 - 300 - 0.30 - 15.30 835 46.4 - - 14 350 0.31 15.30 860 47.8 - - 16 250 0.30 17.40 950 52.8 1048 52.40 - - 16 - 300 0.32 17.40 1010 56.1 1113 55.65 -- 16 350 0.34 17.40 1065 59.2 1177 58.85 18 250 0.31 19.50 1095 60.8 - - - 18 - 300 - - 0.34 19.50 1195 66.4 - - in 350 0.36 20 250 -- 0.33 20 300 0.36 20 350 0.38 24 200 0.33 24 250 24 300 24 350 30 -- 150 30 -- 200 30 250 30 -- 300 - - 30 350 36 150 36 200 36 250 36 - 300 36 350 1285 71.4 1422 11.10 -- 1395 - 1465 77.5 81.4 -- 1542 1622 - 77.10 81.10 1550 86.1 1712 85.6 -- - 1725 95.8 1905 95.3 1855 103.1 2049 102.5 0.43 - 25.80 1985 0.34 32.00 2005 0.38 32.00 2220 0.42 32.00 2435 0.45 32.00 2600 0.49 32.00 - - - 2815 038 -- 38.30 2680 0.42 38.30 2940 0.47 38.30 3265 0.51 38.30 3525 0.56 38.30 3845 0.37 0.40 21.60 21.60 21.60 25.80 25.80 25.80 110.3 2193 109.7 111.4 - - 123.3 - - 135.3 - - 144.4 156.4 148.9 163.3 - - 181.4 - - 195.8 - - 213.6 - - NOTE: Thicknesses and dimensions of 4" through 64" Ductile Iron pipe conform to ANSI/AWWA C151/A21.51. Weights may vary from the standard because of differences in bell weights. *Tolerance of O.D. of spigot end: 4-12 in., ±0.06 in.; 14-24 in., +0.05 in., -0.08 !fl.; 30-48 in., +0.08 in., -0.06 in.; 54-64 in., +0.04 in., -0.10 in. t Including bell; calculated weight of pipe rounded off to nearest 5 lbs. tt Including bell, average weight, per foot, based on calculated weight of pipe before rounding. Table continued on next page. U.S PIPE AND FOUNDRY CO. TYTON JOINT Pipe BRO-003 REVISED 11.05 18-FOOT LAYING LENGTH 20FOOT LAYING LENGTH AVG. WEIGHT WEIGHT PER AVG. WEIGHT LENGTH1 PER FOOTtt LENGTHt PER FOOTtt Pounds Pounds Pounds Pounds 215 11.9 - 235 13.1 - 260 - 14.4 - 280 15.6 - 300 16.7 - 320 17.8 - 305 16.9 - 6.90 335 - 18.6 - - 6.90 370 20.6 - - 6.90 400 22.2 - - 6.90 435 24.2 - - 6.90 465 25.8 - - 6.90 495 27.5 - - 9.05 - 430 23.9 - - 9.05 475 26.4 - - 9.05 520 28.9 - - 9.05 560 31.1 - - OUTSIDE DIAMETER* Inches 4.80 4.80 4.80 4.80 4.80 4.80 6.90 THICKNESS THICKNESS CLASS Inches 51 0.26 52 0.29 53 0.32 54 0.35 55 -- 0.38 56 0.41 50 0.25 51 0.28 52 0.31 0.34 0.37 55 0.40 56 0.43 50 0.27 51 0.30 52 0.33 53 0.36 SIZE Inches 4 4 4 4 4 4 6 6 6 6 6 6 6 8 8 8 8 LU a CD Co TYTON JOINT ® Pipe 2005 EDITION P13 Thickness Class - Thicknesses, Dimensions and Weight 8 54 0.39 9.05 605 33.6 - - - - 8 - 55 0.42 9.05 - 650 - - 36.1 - - 8 56 - 0.45 9.05 690 38.3 - - 10 50 0.29 11.10 570 31.7 - - 10 51 0.32 11.10 625 34.7 - - 10 52 0.35 11.10 680 37.8 - - 10 53 0.38 11.10 730 40.6 - - 10 54 0.41 11.10 185 43.6 - - 10 55 0.44 11.10 840 46.7 - - 10 56 0.47 11.10 890 49.4 - - NOTE: Thicknesses and dimensions of 4" through 64" Ductile Iron pipe conform to ANSI/AVM' C151/A21.51. Weights may vary from the standard because of differences in bell weights. *Tolerance of O.D. of spigot end: 4-12 in., ±0.06 in.; 14-24 in., +0.05 in., -0.08 in.; 3048 in., +0.08 in., -0.06 in.; 54-64 in., +0.04 in., -0.10 in. t Including bell; calculated weight of pipe rounded off to nearest 5 lbs. tt Including bell; average weight, per foot, based on calculated weight of pipe before rounding. Table continued on next page. U.S PIPE AND FOUNDRY CO. TYTON JOINT Pipe BRO-003 REVISED 11.05 12 50 14 16 50 5° 18 5° 20 24 5° 5° 30 5° 36 50 42 40 48 40 54 4° 60 64 40.- 4° 19 - 206 - 19 - 206 - 19 21 206 229 - 19 - 206 - 19 21 206 229 19 21 -- 206 229 19 - 206 - 19 - 206 - 15 - 258 -- - - 17 - 287 - 17 - -2-87- - 17 - 287 - 17 - 287 TYTON JOINT® Pipe 9 2005 EDITION P17 Maximum Deflection - Full Length Pipe SIZE MAXIMUM JOINT DEFLECTION PRODUCED BY SUCCESSION OF JOINTS Inches DEFLECTION Inches Feet Degrees 18 FT. LENGTH 20 Ft LENGTH 18 FT. LENGTH 20 Ft LENGTH 4 50 19 - 206 - 6 50 19 - 206 - 8 50 19 - 206 - 10 50 19 - 206 - U.S PIPE AND FOUNDRY CO. TYTON JOINT Pipe BRD-003 REVISED 11.05 LU E cc Co TYTON JOINT ® Pipe S 2005 EDITION P18 Products for Water, Wastewater and Fire Protection Ductile Iron Pipe SIZE RANGE TYTON JOINT® Pipe 4"-64" Ductile Iron - Mechanical Joint Pipe - 4°-12" Ductile Iron - - TR FLEX® Pipe - 4"-64" Ductile Iron - - Flanged Pipe 3"-64" Ductile Iron USIFIEX® Boltless Flexible Joint Pipe - 4"48" Ductile Iron for Subaqueous Installations Restrained Joints TR FLEX® Pipe MJ FIELD LOK® Gaskets FIELD LOK 350® Gaskets FIELD LOK® Gasket TR FLEX GRIPPER® Rings TR TELE FLEX® Assemblies HP 10K'" Restrained Joint 4"-64" Ductile Iron 4"-24" 4"-24" 30" & 36' 4"-36" Ductile Iron 4"-24'-Ductile Iron 30"-42" Ductile Iron Fittings TYTON® Fittings - - - - 14"-64"-Ductile Iron TRIM TYTON® Fittings 4°-12" Ductile Iron TR FLEX® Fittings and TR FLEX® Telescoping Sleeves 4-64" Ductile Iron Mechanical Joint Fittings 3-48° Ductile Iron TRIM lYlE® MI Fittings 348° Ductile Iron Flanged Fittings - 3-64" Ductile Iron XTRA FLEX® Couplings 4"-24" Ductile Iron Miscellaneous Products PROTECTO 401' Lined Ductile Iron Pipe for 4"-64" Ductile Iron Domestic Sewage and Industrial Wastes FLANGE-TYTE®_Gaskets 4°-64" Polymeric Linings For all pipe sizes Saddle Outlets Various Ductile Iron Welded Outlets Various Ductile Iron Polyethylene Encasement 4"-64" Our products are manufactured in conformance with National Standards so that our customers may be assured of getting the performance and longevity they expect. Use of accessories or other appurtenances that do not comply with recognized standards may jeopardize the performance and longevity of the project. U.S PIPE AND FOUNDRY CO. TYTON JOINT Pipe BRO-003 REVISED 01.06 CUSTOM PIPE & COUPLING INC. FLANGED DUCTILE IRON PIPE Ductile iron pipe is commonly fabricated for use as interior process piping in water and sewage treatment facilities and has been covered by ANSI standards since 1926. Under direction of Committee A/21 of AWWA, this standard is subject to periodic review and is updated to include fabricator practices reflecting current usage in the industry. Flanged ductile iron pipe is fabricated by means of threading the pipe and attaching threaded companion flanges in accordance with ANSI/AWWA C1 15/A21.15. Taper pipe threads in accordance with ANSI B21 table 15.1 and 152 of above standard. Machine tightened flanges and pipe ends shall be faced after fabrication. Length, weight and fabrication mark (if other than-flange manufacturer) must appear on each piece of fabricated pipe. Reprinted w1PernIselon NAPF Standard #3.01 CPC (1-1-99) CUSTOM PIPE & COUPLING INC. FLANGES Class 125 Flanges Standard flanges are plain-faced without projection or raised faces and are furnished smooth or with shallow serrations (re: table 15.3 ANSI/AWWA C115/A21.15). Either ductile-iron or gray-iron flanges may be used unless otherwise specified by the owner. Flanges shall conform to the respective chemical and physical properties specified for gray-iron and ductile iron fittings in ANSI/AWWA Cl 10/A21. 10, Standard for Ductile-Iron and Gray-Iron Fittings, 3 in. through 54 in., for Water and Other Liquids. Flanges are to be adequately marked as C. I. or D. I., Class Rating, Manufacturer or Fabricator's mark if different from manufacturer. I These flanges are adequate for water service of 250 psi working pressure. Bolt circle and bolt holes can be joined with Class 125 ANSI B16.1 or Class 150 ANSI 1316.5 flanges.. However, these flanges cannot be joined with Class 250 ANSI B16.l flanges, flanged fittings and valves. D Class 250 Flanges These flanges as shown in ANSI B 16.1 are larger, thicker and possess different bolt circles and may have more bolt holes. They cannot be joined to Class 125 flanges. They are rated for 250 psi working pressure. 8" Class 250 8" Class 125 OD BC TH HL WT 15.00 13.00 1.56 12 51 13.50 OD 11.75 BC 1.12 TH 8 HL 30 WT 250 PSI 250 PSI WORKING PRESSURE WORKING PRESSURE Note: Class 250 flanges have raised faces. If Class 250 flanges have raised faces, they should not be mated with flat faced Class 250 flanges. Reprinted w/IrmIsslon NAPF Standard #3.02 CPC (1.1.99) CUSTOM PIPE & COUPLING INC. BASIC DIMENSIONS OF STANDARD TAPER PIPE THREAD FOR DUCTILE IRON PIPE 4 D Noiii. Pips Size A. Fling. 00. B. Fling. Thldmsu C. Bolt Circle D. Pipe C.D. T. Nominel ThIckness Dli. Bolt Hole. Bolt Sic. Number of Bolts 7.50 0.75 6.00 3.96 031 34 34 x 2¼ 4 900 0.94 7.50 4.80 0.32 34 %x3 8 ' 6' 11.00 1.00 9.50 690 0.34 34 34 x 3¼ 8 8' 13.50 1:12 11.75 9.05 0.36 34 3Ax2¼ B 10' 16.00 1.19 14.25 11.10 0.38 1 34x4 12 12' 19.00 125 17.00 13.20 040 1 34x4 12 14' 21.00 1.38 18.75 15.30 0.42 1¼ 1 x434 12 16' 23.50 1.44 2125 17.40 0.43 1¼ 1 x4% 16 16' 25.00 1.56 22.75 19.50 0.44 11/4 1%x5 16 20' 27.50 in 25.00 21.60 0A5 1¼ 1¼ x,5 20 24' 32.00 1.88 29.50 25.80 OR 1% 11/4k 5¼ 20 30' 38.15 2.12 36.00 32.00 0.51 1% 1¼ x 6¼ 28 38" 48.00 2.38 42.75 38.30 0.58 1% 1¼ x 7 32 42' 53.00 2.62 48.50 44.50 0.65 1% 1¼ xTh 36 48' 5950 2.75 56.00 5000 0.72 1% 11hic8 44 54' 66.25 3.00 62.75 57.10 0.81 2 1344 x 8¼ 44 NOTES All ductile Iron pipe used with threaded flanges to have a minimum thickness of Class 53. Thickness of flanges have the following tolerance: 3" thru l2'-±.12" -.065 14" thru 24" - ± .1 &' -.095 30' thru 54" - ± .25" - .125 All ductile iron pipe sizes 3" thru 54' to have American Standard Pipe Threads: 8 threads/in. on a taper of .75 In./ft on diameter. Reprinted w/Frmission NAPF Standard #3•03 CPC (1.1.99) NORTHTOWN COMPANY Pipe Protection Products HYTECH DETECTABLE TAPE UNDERGROUND WARNING TAPE DESCRIPTION HYTECH detectable tape consists of a 5 mil overall thickness, with a.35 mil (.00035) solid aluminum foil core. The Construction is a .8 mil clear film, reverse printed with a repeating warning message and laminated to aluminum foil with a 3.75 mu clear film backing. All tape is APWA color coded and permanently printed.. TECHNICAL DATA COLOR CODES Red Electric Fire Orange - Fiber Optic, Telephone Purple -• Reclaimed Water, Non-Potable Water CUSTOM COLORS AND IMPRINTING AVAILABLE STOCK SIZES SIZE ROLL/CASE WEIGHTJROLL x 1000' 9 rolls/case 4.5 lbs per roll x 1000' 6 rolls/case 7 lbs per toll -* 6" x 1000' 3 rolls/case 14 lbs per roll 12" x 1000' 1 roll/case .28 lbs per roll P.O. BOX 2064 HUNTINGTON BEACH, CA 92647 (714)"375-4000 FAX (714) 375-4006 "ORTHTOWN Product Data Sheet Pipe Protection Products POLYWRAP TUBULAR POLYETHYLENE PROTECTION FOR CAST IRON, DUCTILE IRON AND STEEL PIPE PRODUCT HISTORY Certain soils and artificial environments have been shown to be corrosive to cast iron pipe. In severe environments, the life of the pipe has been significantly shortened. Extensive tests and field installations for over 47 years have shown that loose polyethylene encasement of the pipe is an effective and economical means of corrosion protection. PRODUCT USE / DESCRIPTION Polyethylene film prevents contact between the pipe and the surrounding soil for corrosion protection. However, it is notexpected to be an airtight or watertight encasement. It is available In natural (clear), black, purple, blue, green and custom colors, and it is offered in widths suitable for all pipe sizes. INSTALLATION Per AWWA C105-05 there are 3 installation methods. Method A, the most commonly used is described here. The 8 mil polyethylene tube should be cut to lengths that provide a one foot overlap beyond each end of a pipe section. Slip the tubing over the pipe with the printed side up, and bunch it back to clear both ends. A shallow bell hole should be made to facilitate Installation of the polyethylene. Lower pipe into position and make up the joint. Pull tubing over the joint from the preceding pipe length and tape it securely to the new pipe length. Overlap the polyethylene from the new pipe length back over the same joint and tape in place on the preceding pipe barrel. Pull the polyethylene along the length of the new pipe, folding excess tubing over the top of the pipe barrel and securing It every 3 to 4 feet. Keep the excess polyethylene for the overlap of the next joint bunched back from the joint in preparation for making the next joint. Repeat this process for each polyethylene taped Into place. SPECIFICATIONS The 8 mil minimum, group 2, linear low density, fiat tube, virgin polyethylene film provided meets or exceeds the requirements of AWWA C105-05, ANSI A21.5-05, ASTM 04976 and NT4112-05. The film is marked showing trademark, year of manufacture, type of resin, specification conformance, applicable pipe sizes and the words 11warning corrosion protection-repair any damage.' PROPERTIES Tensile Strength 3600 psi, minimum—ASTM 0882 Elongation 800%, minimum—ASTM 0882 Dielectric Strength - 800 V/mu, minimum—ASTM 0149 Impact Resistance 600 g, minimum—ASIM D1709-B Propagation Tear Resistance 2550 gf, minimum—ASTM 01922 XOPTIONS Northtown's Polywrap Is also made iiG ji 100'6at sheets for wrapping fittings and appurtenances and for use In joint make-up, as described in 4.4.2.2 of the AWWA standard. 800 WRAP-A-PIPE P.O. Box 2064 Huntington Beach CA 92647 714 897-0700 Fax 714 897-0600 Product Features Used for industrial identification, color coding and pipe wrapping purposes. Suitable use atnot more than 1401F (600C) Pipe wrapping tape is moisture resistant Adheres to metal and plastic Non-corrosive pressure-sensitive adhesive Does not require heat, moisture or other manner of preparation to apply Na knownhazaitls Approved far above or below ground use as a rust preventer and UV inhibitor Approved for use on all types of pipe including gas and oil pipe PFPW11O Model Numbers PFPW110 lox lOO'—lOrnil a:ZS_ M;1jb1 PFPW210Y 2'X100'-10ml1(yellow) PFPW410Y 4" X 100' —10 mu (yellow) PFPW610Y 6" X 100' —10 mit (yellow) Technical Performance (Applies to PFPW110,PFPW210. PFPW410, PFPW210Y PFPW410't PFPW6I0YJ jirensiiui Tape thickness UNITS 'MIJI mm/mils (1.25/10 TEST METHOD ASTM D-1000 Adhesion to steel kg/cm, ozlln 0.23/20 ASTM 0-1000 Adhesion to backing kg/cm, ozhn 0.23/20 ASTM 04000 Elongation at break ¼ 200 ASTM 0-1000 Tensile strength kg/cm, lbs/in 4.6/25.7 ASTM 0-1000 (Applies to PFPW220) )IllJI[I1i Tapethiduiess UNITS mm/mis VALUE 0.50102 TESTllnilCtiJ ASTMD-1000 Adhesion to steel kg/cm, az/In 0.23/20 ASIM 0-1000 Adhesion to backing kg/cm, ozlin 0.23/20 ASTM 0-1000 Elongation at break 1 250 .ASTM 0-1000 Tensile strength kg/cm, lbs/in 1 8/44.7 AS1M 0-1000 Warranty and Codes This product meets Mu. SPEC.T27730A. It is recommended that the buyer determine the suitability through trial for his own best purpose. Construction Soft PVC or its copolymers film coated tape Suitably plasticized and stabilized o Coated with rubber-based pressure sensitive on one side UPC listed, matte finished industry tape Shelf life: one year from date of dispatch at moderate temperature and humidity Application NO PRIMER REQUIRED. Surface Preparation: Steel surfaces should be cleaned of rust and other contaminants by wire brushing, blasting or other methods. Pipe surface should be free of frost and moisture. Pipe heated by welding should be allowed to cool to 120°F to 140°F. Wrap is applied by spiral wrapping with a minimum overlap so no pipe is exposed. Tension in wrapping should be enough to obtain conformability to the surface being coated, Backlilling: No delay is necessary. Rackfilling may be done immediately after wrapping. 2 Distributed Exclusively by Ferguson and Wolsefey Canada 0 2009 Wolseley 1885 079 HEX BOLT GRADE A SUBMIT/AL SPEaFIcA TIUNS (j> ABSTRACT OF ASTM A307 GRADE A GRACE: LI CARBON STEEL 80,000 PSI CHEMICAL REQUIREMENTS OE'AC4L AN4L)'S4LL 3IVAAft I*WIHASTMA75I CARBON MAX MANGANESE MAX PHOSPHOROUS MAX SULFUR MAX 0.29 0.90 0.04 0.15 MECHANICAL REQUIREMENTS HARDNESS HARDNESS TENSILE STRENGTH ELONGATION BRINEL ROCKWELL 11(91) IN 2in (50 mm) MIN MAX MIN MAX MIN MAX MIN 121 241 1 89 100 1 60 - 18 HEX NUTS ASTM A563 (ASME Ell B.2.2) 0 HEAVY HEX NUTS ASTM A563 (ASME Ell 8.2.21 0 WASHERS ASTM F844-90 BOLTS AND NUTS MAY BE SUPPUED 0 PLAIN ZINC PLATED TO HOT-DIP GALVANIZED 0 TRIPAC 2000 BWE LOCA11DN IN(BURIED ID SUBMERGED 0 ABOVE GRADE 0 BELOW GRADE FEE] DIMENSIONAL DATA: UNLESS OTHERWISE SPECIFIED, THREADS SHALL BE THE COARSE THREAD SERIES AS SPECIFIED IN THE LATEST ISSUE OF ANSI/ASME BI .1 ,PAGE A-26. HAVING A CLASS 2A TOLERANCE. GRADE A BOLTS SHALL HAVE HEX BOLT DIMENSIONS AS GIVEN IN THE LATEST ISSUE OF ANSI/ASME B 18.21, PAGE Cl. UNLESS OTHERWISE SPECIFIED GRADE A BOLTS SHOULD BE USE WITH HEX NUTS. ADDITIONAL INFORMATiON: ADDITIONAL INFORMATION CAN BE FOUND IN ASTM A307, DTD 2001, ASTM A563, DID 2001. TRIPA C 4 Di visimv OF TqipAn MAPKETINI. INO 475 KLUG CIRCLE • CORONA, CA 92880-6406 (951) 280-4488 • FAx: (951) 272-4445 (R)POTTER L OSYSU-1, -2 OUTSIDE SCREW AND YOKE VALVE me aymaul Of P101011011 SUPERVISORY SWITCH UL and CSFM Listed, FM Approved, NYMEA Accepted, CE Marked OSYSU-1 Stock No. 1010106 OSYSU-2 Stock No. 1010206 GENERAL INFORMATION The OSYSU is used to monitor the open position of an OS & Y (outside screw and yoke) type gate valve. This device is available in two models; the OSYSU-1, containing one set of SPDT (Form C) contacts and the OSYSU-2, containing two sets of SPDT (Form C) contacts. These switches mount conveniently to most OS & Y valves ranging in size from 2" to 12" (50mm to 300mm). They will mount on some valves as small as 1/2" (12,5mm). The cover is held in place by two tamper resistant screws that require a special tool to remove. The tool is furnished with each device and should be left with the building owner or responsible party. Replacement or additional cover screws and hex keys are available. See ordering information on page 4. Dimensions: 6.19"LX 2.25"W X 5.88"H 15,7cm LX 5,7cm W X 14,6cm H Weight: 2 lbs. (0,9 kg.) Enclosure: Cover - Die-Cast Finish- Red Spatter Enamel Base - Die Cast Zinc All parts have corrosion resistant finishes. Cover Tamper: Tamper resistant screws, Optional cover tamper kit available. Contact Ratings: OSYSU- 1: One set of SPDT (Form C) OSYSU-2: Two sets of SPDT (Form C) 15.00 Amps at 125/250VAC 2.50 Amps at 30VDC resistive Environmental Limitations: NEMA 4 and NEMA 6P Enclosure (IP67) when used with appropriate watertight conduit fittings. Indoor or Outdoor use (Not for use in hazardous locations. See bulletin no. 5400705 OSYS-U-EX for hazardous locations.) Temperature Range: -40°Fto 140°F (-40°Cto 60°C) Conduit Entrances: 2 knockouts for 1/2" conduit provided Service Use: Automatic Sprinkler NFPA-13 One or two family dwelling NFPA-13D Residential occupancy up to four stories NFPA-13R National Fire Alarm Code NFPA-72 OPTIONAL COVER TAMPER SWITCH A field installable cover tamper switch is available as an option which may be used to indicate removal of the cover. See ordering information on page 4. TESTING The OSYSU and its associated protective monitoring system should be inspected and tested in accordance with applicable NFPAcodes and standards and/or the authority havingjurisdiction (manufacturer recommends quarterly or more frequently). Potter Electric Signal Company • 2081 Craig Road, St. Louis, MO, 63146-4161 • Phone: 800-325-3936/Canada 888-882-1833 . www.potlersignal.com PRINTED IN USA MKT. #8820004 - REV P PAGE I OF 4 12/01 9POTTER OSYSU-19 -2 OUTSIDE SCREW AND YOKE VALVE 11W bytTID01 Ut rruwuuut: SUPERVISORY SWITCH FIG. 1 SMALL VALVE INSTALLATION - 1/2" THRU 2 1/2" (12,5mm THRU 63,5mm) SIZES THESE SWITCHES MOUNT CONVENIENTLY TO MOST 2" TO 12" OS & Y VALVES. THEY WILL MOUNT ON SOME VALVES AS SMALL AS 1/2" (12,5MM). i-HOOKS MAY BE REQUIRED ON VALVES WITH LIMITED CLEARANCE. CLAMP BAR CARRIAGE BC SLOTTED MOUNTING HOLES MAY BE USED FOR FINE ADJUSTMENT OF SWITCH ON BRACKET BRACKET DWG. #979-3 SMALL VALVE INSTALLATION I. Remove and discard "C" washer and roller from the trip rod. With the valve in the FULL OPEN position, locate the OSYSU across the valve yoke as far as possible from the valve gland. so that the trip rod lays against the non-threaded portion of the valve stem. Loosen the locking screw that holds the trip rod in place and adjust the rod length (see Fig. 4). When adjusted properly, the rod should extend past the valve scre but not so far that it contacts the clamp bar. Tighten the locking screw to hold the trip rod in place. NOTE: If trip rod length is excessive, loosen the locking screw and remove the trip rod from the trip lever. Using pliers, break off the 1" (25mm) long notched section (see Fig. 5). Reinstall trip rod and repeat Step 3 procedure. Mount the OSYSU loosely with the carriage bolts and clamp bar supplied. On valves with limited clearance use i-hooks supplied instead of the carriage bolts and clamp bar to mount the OSYSU. Mark the valve stem at the center of the trip rod. Remove the OSYSU. File a 1/8" (3.2mm) deep groove centered on the mark on the valve stem utilizing a 3/16" (4,8mm) round. non-tapered file. Round and smooth the edges of the groove to prevent damage to the valve packing and to allow the trip rod to move easily in and out of the groove as the valve is operated. Mount the OSYSU with the trip rod centered in groove. Final adjustment is made by loosening 2 screws (see Fig. 1) and sliding the OSYSU on the bracket. Adjustment is correct when switches are not activated with the trip rod seated in the valve stem groove and that the switches activate when the trip rod moves out of the groove. Tighten the adjustment screws and all mounting hardware. Check to insure that the rod moves out of the groove easily and that the switches activate within one turn when the valve is operated from the FULL OPEN towards the CLOSED position. NOTE: CLOSE THE VALVE FULLY TO DETERMINE THAT THE STEM THREADS DO NOT ACTIVATE THE SWITCH. THE SWITCH BEING ACTIVATED BY THE STEM THREADS COULD RESULT IN A FALSE VALVE OPEN INDICATION. PRINTED IN USA MKT. #8820004 - REV P PAGE 2 OF 4 12/01 (R)POTTER Ti. OSYSU-1, -2 OUTSIDE SCREW AND YOKE VALVE 11V oyliluut UI riuww,u,, SUPERVISORY SWITCH FIG. 2 LARGE VALVE INSTALLATION - 3" THRU 12" (76mm THRU 300mm) SIZES 3" THRU 12" (76mm THRU 300mm) VALVES BRACKET USE CARRIAGE BOLTS. BOLTS MOUNT ON INSIDE OF YOKE, IF THERE CLAMP BAR IS SUFFICIENT CLEARANCE. (2 REQUIRED) CARRIAGE BOLTS SLOTTED MOUNTING HOLES. MAY BE USED ROLLER FOR FINE ADJUSTMENT GROOVE OF SWITCH ON BRACKET YOKE VALVE STEM TRIP ROD DWG. #979-4 'p GLAND LARGE VALVE INSTALLATION With the valve in the FULL OPEN position, locate the OSYSU across the valve yoke as far as possible from the valve gland. so that the trip rod lays against the non-threaded portion of the valve stem. Mount the OSYSU loosely with the carriage bolts and clamp bar supplied. Loosen the locking screw that holds the trip rod in place and adjust the rod length (see Fig. 4). When adjusted properly. the rod should extend past the valve screw but not so far that it contacts the clamp bar. Tighten the locking screw to hold the trip rod in place. NOTE: If trip rod length is excessive, loosen the locking screw and remove the trip rod from the trip lever. Using pliers, break off the one 1" (25mm) long notched section (see Fig. 5). Reinstall trip rod and repeat Step 3 procedure. Mark the valve stem at the center of the trip rod. Remove the OSYSU. File a 1/8" (3.2mm) deep groove centered on the mark of the valve stem utilizing a 3/8" (9.5mm) round. non-tapered file. Round and smooth the edges of the groove to prevent damage to the valve packing and to allow the trip rod to move easily in and out of the groove as the valve is operated. Mount the OSYSU loosely with the trip rod centered in groove. Final adjustment is made by loosening 2 screws (see Fig. 2) and sliding the OSYSU on the bracket. Adjustment is correct when switches are not activated with the trip rod seated in the valve stem groove and that the switches activate within one turn when the valve is operated from the FULL OPEN towards the CLOSED position. Tighten the adjustment screws and mounting hardware. Check to insure that the rod moves out of the groove easily and that the switches activate within one turn when the valve is operated from the FULL OPEN towards the CLOSED position. NOTE: CLOSE THE VALVE FULLY TO DETERMINE THAT THE STEM THREADS DO NOT ACTIVATE THE SWITCH. THE SWITCH BEING ACTIVATED BY THE STEM THREADS COULD RESULT IN A FALSE VALVE OPEN INDICATION. PRINTED IN USA MKT. #8820004 - REV P PAGE 3 OF 4 12/01 (E)POTTER The Symbol of Protection OSYSU-19 -2 OUTSIDE SCREW AND YOKE VALVE SUPERVISORY SWITCH FIG.3 DIMENSIONS FIG. 4 PARTS 599 595 ROD SWITCH TERMINAL CONNECTIONS CLAMPING PLATE TERMINAL S-,- 1160 0106 DWG. #923-3 CAUTION: An uninsulated section ofa single conductor should not be looped around the terminal and serve as two separate connections. The wire must be severed, thereby providing supervision of the connection in the event that the wire becomes dislodged from under the terminal. TYPICAL ELECTRICAL CONNECTIONS LOCAL CIRCUIT N.0- INDICATING TO POWER FOR COrz-N.C. DEVICE INDICATING DEVICE TO SUPERVISORY CIRCUIT i N.O. END OF OF CONTROL PANEL LINE COM. N.C. ¶ RESISTOR1 I DWG. #979-1 Contacts shown in normal (valve open) condition. TYPICAL SWITCH ACTION BREAKING EXCESSIVE ROD LENGTH FIG. 5 OPEN VALVE POSITION CLOSED VALVE POSITION COM. SW #1 SW #1 I COM. I CON. SW #2 SW #2 DWG. #979-2 ORDERING INFORMATION MODEL DESCRIPTION STOCK NO. OSYSU-1 Outside Screw & Yoke-Supervisory Switch (Single switch) 1010106 OSYSU-2 Outside Screw & Yoke-Supervisory Switch (Double switch) 1010206 -. Cover Screw 5490344 Hex Key for Cover Screws and Installation Adjustments 5250062 -- Optional Cover Tamper Switch Kit 0090131 For pressure reducer type valve installation kits (if required) contact valve manufacturer. PRINTED IN USA MKT. #8820004. REV P PAGE 4 OF 4 12101