HomeMy WebLinkAbout3375; Maerkle Upper Chlorination Building Pump; Maerkle Upper Chlorination Building Pump; 1992-11-25KLE1NFELDE
November 25, 1992
Project No. 51-1791-00-002
Mr. Richard E. Cook
Principal Construction Inspector
City of Carlsbad
Engineering Department
2075 Las Palmas Drive
Carlsbad, California 92009-1519
Subject:
As-Graded Report
Maerkle Upper Chlorination Building Pump
Station and Disinfection Facilities,
Carlsbad, California
CMWD Project #89-109
Reference Report 1:
Preliminary Geotechnical Investigation
Proposed Upper Chlorination Building,
Squires Reservoir, Costa Raul
Municipal Water District
Dated: July 31, 1989
Prepared by: Ninyo & Moore
Reference Plans:
Construction of Maerkle Pump Station
and Disinfection Facilities
Dated: February 14, 1992
Prepared by: Dudek & Associates, Inc.
Reference Specifications:
Contract Documents and Special Provisions
for Construction of Maerkle Pump Station
and Disinfection Facilities
Dated: April 10, 1992
Prepared by: Dudek & Associates, Inc.
Dear Mr. Cook:
As requested, we have provided geotechnical testing and observation services during
earthwork operations for the subject project. This report summarizes our test results and
observations. The scope of our services consisted of:
H Review of existing geotechnical report (Reference Report 1);
• Observation and testing of earthwork operations for the upper Chlorination building
pad; and,
MLRl-92.1
Copyright 1992, Kleinfelder
Page 1 of 4
KLEINFELDER 9555 Chesapeake Drive, Suite 101, San Diego, CA 92123 (619) 541-1145
Dynamic cone penetration testing of footings for evaluating allowable bearing
capacity.
SUMMARY
Our testing and observation services were performed from October 28, 1992 through
October 30, 1992 by a representative of our firm who was onsite on a periodic basis during
grading operations. The contractor for the work was The Industrial Company San Diego,
Inc.
Approximately 12 to 18 inches of fill soil were placed in the upper chlorination building pad
excavation prior to our scheduled arrival. The grading contractor pot-holed through the fill
in the four corners of the building pad to permit our representative to spot check the
subgrade below the fill. The bottom of the building pad was probed in the pot-holed
locations by our representative with a 5/8-inch diameter, pointed steel rod and found to be
generally firm and unyielding. Based on our review of these excavations, it is our opinion
that the contractor prepared the subgrade in general conformance with the project plans and
specifications.
The building pad was undercut to a depth of approximately three feet below finish subgrade;
the undercut extended laterally approximately five feet from the perimeter of the structure.
Engineered fill consisting of onsite native soils were moisture conditioned, spread in the
excavation in eight inch loose lifts, and compacted by mechanical means to the specification
density.
In-place density tests were performed in random locations in the bottom of the excavation
and in the backfill soils in substantial conformance with ASTM test procedures D 2922 and
D 3017 (nuclear method for density and moisture, respectively). The results of these tests
at the specific locations tested are presented on Table 1 entitled "Compaction Test
Summary." The maximum dry density and optimum moisture content of samples of fill soils
were evaluated in our laboratory in substantial conformance with ASTM test procedure
D1557. All tests met or exceeded the minimum compaction requirements of the
specifications, and the results of these tests are presented on Table 2 entitled "Maximum
Density Test Results." The expansion potential of a sample of fill soil was evaluated in our
laboratory in substantial conformance with the Uniform Building Code Standards test
procedure 29-2. The representative sample of soil tested for expansion exhibited a very low
expansion potential. The results of this test is presented on Table 3 entitled "Expansion
Test Results."
At the completion of the earthwork operations, the contractor excavated the chlorination
building footings. After probing the bottom of the footings to see that the surfaces were
firm and unyielding, we completed cone soundings at two random locations in the bottom
of the footings with a portable dynamic cone penetrometer. The cone soundings were
MLRl-92.1 Page 2 of 4
Copyright 1992, Kleinfelder
KLEINFELDER 9555 Chesapeake Drive, Suite 101, San Diego, CA 92123 (619) 541-1145
completed by driving a nominal 1.5-inch diameter cone into the soil with a free-falling, 35
pound hammer. Cone exploration depths ranged from 3.5 to 3.75 feet below the bottom of
the footings. Our field representative logged the cone soundings in four inch (10
centimeter) increments.
The actual blow counts in four inch (10 centimeter) increments were converted to dynamic
cone resistance and equivalent SPT blow counts by computer program. A plot of dynamic
cone resistance and evaluation of tested consistency were made for each sounding. The data
for Cone Soundings 1 and 2 are attached as Plates 1 and 2, respectively.
Based on our field observations and the borings from Reference Report 1, it is likely that
the cone soundings were made in silty sand or weathered granitic bedrock (D.G.) with sand-
like characteristics. The cone soundings made in the footing bottoms indicate that the
allowable bearing capacity meets or exceeds the 2,500 psf provided in Reference Report 1.
CONCLUSIONS
The results of our tests and observations indicate that the earthwork operations our firm
observed were performed in substantial conformance with the project specifications and
referenced geotechnical report. The two cone soundings performed in the footing
excavations indicate an allowable bearing capacity of 2,500 psf or more.
CLOSURE
The services provided as described in this report include professional opinions and
judgements based on the data collected and our field observations. These services have
been performed according to generally accepted geotechnical engineering practices that exist
in the Carlsbad area at this time. No warranty, express or implied, is provided.
The conclusions and recommendations contained herein apply to our work with respect to
grading and represent conditions at the completions of the grading operations. Any
subsequent grading should be done in conjunction with our observation and testing services.
The term "observation" implies that we observed the progress of the work which was within
our scope of services. Construction observation and testing should be performed during all
footing and retaining wall excavations, placement of backfill for utility trenches, retaining
walls, and granular fill placed prior to the placement of concrete for footings and for slab
support.
Our conclusions and opinions regarding general conformance with the referenced
geotechnical report are based on our observations, experience, and testing. Subsurface
conditions and the accuracy of tests used to measure such conditions can vary greatly at any
time.
MLRl-92.1 Page 3 of 4
Copyright 1992, Kleinfelder
KLEINFELDER 9555 Chesapeake Drive, Suite 101, San Diego, CA 92123 (619) 541-1145
If any subsurface conditions are encountered subsequent to grading which are different from
those described in our report, our firm should be notified immediately in case any
supplemental recommendations may be necessary. We will not accept responsibility for any
subsequent changes made to the site by others, by the uncontrolled action of water, or by
the failure of others to properly repair damages caused by the uncontrolled action of water.
This report may be used only by the client and only for the purposes stated within a
reasonable time from its issuance. Land use, site conditions (both on-site and offsite), or
other factors may change over time, and additional work may be required with the passage
of time. Any party other than the client who wishes to use this report shall notify
Kleinfelder of such intended use. Based on the intended use of the report, Kleinfelder may
require that additional work be performed and that an updated report be issued. Non-
compliance with any of these requirements by the client or anyone else will release
Kleinfelder from any liability resulting from the use of this report by any unauthorized party.
We sincerely appreciate the opportunity to be of service to you on this project. If you
should have any questions concerning this report or require any additional services, please
contact our office.
Respectfully submitted,
KLEINFELDER, INC.
•$-*r~ JUL-C-,
Ronald C. Thomson
Operations Manager
Rick E. Larson, G.E. 2027
Senior Engineer
RCT/REL:mlm
Attachments:Table 1 Compaction Test Summary
Table 2 Maximum Density Test Results
Table 3 Expansion Index Test Results
Plate 1 Cone Sounding 1
Plate 2 Cone Sounding 2
MLRl-92.1
Copyright 1992, Kleinfelder
Page 4 of 4
KLEINFELDER 9555 Chesapeake Drive, Suite 101, San Diego, CA 92123 (619) 541-1145
TABLES
TABLE 1
COMPACTION TEST SUMMARY
PROJECT NAME: Maerkle Pump Station PROJECTS 51-1791-00-002
DATE
10-28-92
10-28-92
10-28-92
10-28-92
10-29-92
10-29-92
10-30-92
10-30-92
TEST
NO.
1
2
3
4
5
6
7
8
-
RETEST
OF NO.LOCATION
S/E upper chlorination bldg. pond
N/W upper chlorination bldg. pond
Middle upper chlorination bldg. pond
E. side upper chlorination bldg. pond
W. side upper chlorination bldg. pond
S. side upper chlorination bldg. pond
N. side upper chlorination bldg. pond
E. side upper chlorination bldg. pond
ELEV.
(FT)
505
504
507
507
509
509
FSG1>
FSG
MOIST
(%)
125.0
124.2
126.6
123.7
124.5
124.9
125.6
126.9
DRY
DENSITY
10.6
10.2
9.7
11.1
9.4
9.7
10.8
9.1
REL-
COM?.
(%)
96
95
97
95
96
96
96
93
•
SOIL
TYPE
3
3
3
3
3
3
3
3
RE-
TESTED
BY NO.REMARKS
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
1) FSG denotes finish subgrade
Accepted engineering and testing procedures were used for these tests. The above data are presented for information purposes only. In the absence of continuous
observation by our personnel at the site, we cannot express an opinion as to the adequacy of site preparation or overall site compaction. We do not undertake the
guarantee of construction, nor do we relieve the contractor of his responsibility to produce a completed project conforming to the project plans and specifications.
Copyright 1992 Kleinfelder, Inc.Sheet 1
TABLE 2
MAXIMUM DENSITY TEST RESULTS
(LABORATORY AND FIELD)
51-1791-00-002
Sample
Number
1
2
3
Description
Brown silty Sand
Light brown silty Sand (DG)
Dark brown clayey Sand
Optimum Moisture
Content
(Percent of Dry Weight)
9.0
7.8
9.0
Maximum
Dry
Density
(Pcf)
126.5
124.8
130.2
KLEINFELDER 9555 Chesapeake Drive, Suite 101, San Diego, CA 92123 (619) 541-1145
LOCATION:
SAMPLE:
DATE
PERFORMED:
TABLES
EXPANSION INDEX TEST RESULTS
UBC 29-2
Upper Chlorination Building Pad
3 Dark brown clayey sand
11-2-92
51-1791-00-002
Expansion Index
4.9
Percent Swell
0.49%
Expansion Potential
Very low
KLEINFELDER 9555 Chesapeake Drive, Suite 101, San Diego, CA 92123 (619) 541-1145
PLATES
Kleinfelder, Inc.
9555 Chesapeake Dr., Suite 101
San Diego, California 92123
SHEET #: 1 OF 1
FILE #: 51-1791-01
WILDCAT DYNAMIC COMPLETED:!! -13-92
CONE LOG
CREW: E.C.
HOLE #: Cone 2, footing 3 north middle
FOR: Maerkle Pump Station, Carlsbad, CA
" LOCATION: Upper chlorination building pad
DEPTH BLOWS RESISTANCE
FT M PER 10 CM KG/OT2 0
I ' 1 0 A? ">7^ 1 ******i
"I
SURFACE ELEVATION:
WATER ON COMPLETION:
HAMMER WEIGHT: 35 LBS.
CONE AREA: 10 SQ. CM
CONE RESISTANCE TESTED CONSISTENCY
50 100 150 N' SAND SILT CLAY
*** 12 MED. DENSE MED. DENSE STIFF
NOTES:
1. This cone sounding was performed on the bottom of the excavated
footing.
2. A dash (-) in the column for equivalent SPT N' value indicates the N'
value is 25 or greater.
3. Based on Kleinfelder field observations and previous borings made at
the site, it is likely that the subsurface material encountered by this
sounding is sand or sand-like material; therefore, neglect tested
consistency comments for silt and clay.
•m KLEINFELDER
PROJECT NO. 51-1791-00-002
PLATECONE SOUNDING 1
UPPER CHLORINATION BUILDING
MAERKLE PUMP STATION 2
CARLSBAD, CALIFORNIA
M -6
Kleinfelder, Inc.
9555 Chesapeake Dr., Suite 101
San Diego, California 92123
WILDCAT DYNAMIC
CONE LOG
SHEET #: 1 OF 1
FILE #: 51-1791-01
STARTED: 11-13-92
COMPLETED:11-13-92
CREW: E.C.
HOLE #: Cone 1, footing a southwest corner
FOR: Maerkle Pump Station, Carlsbad, CA
LOCATION: Upper chlorination building pad
SURFACE ELEVATION:
UATER ON COMPLETION:
HAMMER WEIGHT: 35 LBS.
CONE AREA: 10 SQ. CM
DEPTH BLOWS RESISTANCE
FT M PER 10 CM KG/CM*2
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
19
14
22
23
23
36
36
32
27
47
48
84.4
62.2
97.7
102.1
102.1
159.8
159.8
142.1
119.9
208.7
185.3
===================-============
CONE RESISTANCE
0 50 100 150
************
s==========================================;
TESTED CONSISTENCY
N' SAND SILT CLAY
24 MED. DENSE
17 MED. DENSE
- MED. DENSE
- MED. DENSE
- MED. DENSE
- DENSE
- DENSE
- DENSE
- DENSE
- VERY DENSE
- VERY DENSE
MED. DENSE
MED. DENSE
MED. DENSE
MED. DENSE
MED. DENSE
DENSE
DENSE
DENSE
DENSE
VERY DENSE
VERY DENSE
VERY STIFF
VERY STIFF
VERY STIFF
VERY STIFF
VERY STIFF
HARD
HARD
HARD
HARD
HARD
HARD
NOTES:
1. This cone sounding was performed on the bottom of the excavated
footing.
2. A dash (-) in the column for equivalent SPT N' value indicates the N'
value is 25 or greater.
3. Based on Kleinfelder field observations and previous borings made at
the site, it is likely that the subsurface material encountered by this
sounding is sand or sand-like material; therefore, neglect tested
consistency comments for silt and clay.
KLEINFELDER
PROJECT NO. 51-1791-00-002
M -6
CONE SOUNDING 1
UPPER CHLORINATION BUILDING
MAERKLE PUMP STATION
CARLSBAD, CALIFORNIA
PLATE
KLEINFELDER
KLEINFELDER MEMORANDUM
TO: Richard E. Cook/City of Carlsbad
FROM: Rick E. Larson/Kleinfelder, Inc.
DATE: November 17, 1992
"A7/?
SUBJECT: Maerkle Pump Station and Disinfection Facilities
Lower Pump Station
Carlsbad, California
KLEINFELDER PROJECT NO. 51-1791-00-002
Page 13 of the project geotechnical report recommends that footings be founded either
entirely in fill or entirely in formational material. The report does not address subgrade
treatment for the slab. If the slab is placed on cut-fill transition soils, the potential for
cracking may be increased. To reduce the potential for cracking, we recommend that the
slab be constructed on a uniform subgrade consisting of either entirely on formational
material or a uniform fill thickness. The uniform fill thickness should be 12 inches or the
depth of the thickest fill, beneath the floor slab, whichever is less.
If you have any questions, or need additional information, please contact our office.
cc: Bill Lopez
Carlsbad Municipal Water District
KLEINFELDER 9555 Chesapeake Drive, Suite 101, San Diego, CA 92123 (619) 541-1145