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HomeMy WebLinkAbout3557; Calavera Hills Phase II Bridge Retaining Walls; Calavera Hills Phase II Bridge Retaining Walls; 2008-02-06GROUP. DELTA CtTfiWMBE February 6, 2008 Simon Wong Engineering 9968 Hibert Street, Suite 202 San Diego, CA 92131 Attention: Mr. James Frost Subject: Geotechnical Parameters For Evaluation of Type 5 Retaining Walls Carlsbad Boulevard Overhead (Bridge No. 57C-134) Carlsbad, California Dear James: In response to your request, we are pleased to provide you geotechnical parameters for evaluation of the Caltrans Standard Type 5 retaining walls constructed during seismic retrofit ofthe Carisbad Boulevard Overhead Bridge. The walls experienced excessive lateral movements following a water main break in the wall backfill. The bridge is located along Carlsbad Boulevard approximately 0.6 mile northwesteriy of Carisbad Village Drive (see Figure 1). 1.0 BACKGROOND 1.1 Existing Type 5 Walls Type 5 retaining walls were constructed to retain the abutment slope east and west of the Bent 2 footing retrofit. The Type 5 wall west of Bent 2 has a total length of 32 feet and bottom of footing elevation of El. -F24.75 feet, and the Type 5 wall east of Bent 2 has a total length of 12 feet and bottoha of footing elevation of El. -1-25.75 feet. Maximum wall design height is 8 feet, and the slope behind the walls is reportedly about 2h: Iv, although the plans indicated a slope of 1.5h: Iv. Footings are founded below the adjacent level ground. The foundation plan is shown in Figure 2. 1.2 Wall Movement We understand that a water line break occurred in the slope above the Type 5 standard retaining walls constructed below Bent 2, and that excessive wall movements occurred subsequent to, and as a result of, the water line break. We further understand that the contractor did not install the drainage system behind the wall as required by the Standard Plans. Based on review of photographs provided by Simon Wong, erosion and gullying occurred within the wall backfill, and lateral movements of the wall of up to about 3 inches occurred. No information is available 92 Argonaut, Swife 12) • .Aliso Viejo, California 92656-4121 A (949) 6n9'-l020imcf A (949)609:1030^ 'Ibrrance. Coisfiimiii A (3Hi) 320-SliXl San DitRf, raiitfirnia A fR5S! 524-1500 V.' '.V w. C ro u p De! t .1. cm ri Recomnnended Geotechnical Parameters for Retaining Wall Evaluation Carlsbad Blvd. Overhead Simon Wong Engineering February 6, 2008 Page 2 on the seepage pattern, subsurface soil erosion, or how much of the wall backfill or subgrade may have become saturated or eroded. GROUP DELTA, B.-j'i.m.iiaaifei 1.3 Previous Geotechnical Studies by Group Delta Group Delta Consultants (GDC) performed 2 borings at the site, and provided preliminary geotechnical recommendations for seismic retrofit and liquefaction evaluation of the bridge structure in the following reports: • Group Delta Consultants, March 5, 2001, "Recommended Geotechnical Parameters, CaHsbad Boulevard Overhead (Bridge No. 57C-134), Seismic Retrofit Project, San Diego County, California, Group Delta Project No. 1-147," prepared for Simon Wong Engineering; • Group Delta Consultants, August 12, 1997, "Liquefaction Report, Carisbad Overhead, Bridge No. 57C-134, Local Agency Seismic Retrofit Project, San Diego County, California, Caltrans Contract No. 59Y025, Group Delta Project No. 1-111," prepared for Moffat and Nichol Engineers. • Group Delta Consultants, May 23, 1997, "Preliminary Geotechnical Report, Local Agency Seismic Retrofit Project, Bridge No. 57C-134, Carisbad Overhead, San Diego County, California, Caltrans Contract No. 59Y025, Group Delta Project No. 1-111," prepared for Moffat and Nichol Engineers. Logs and locations of 2 borings by GDC, along with lab test results, are included in Appendix A. GDC was not involved in the final design and did not provide design recommendations for the subject retaining walls. 1.4 Soils Observation and Testing During Construction Soils and compaction testing services were provided by Testing Engineers San Diego (TESD) during construction. They performed lab testing of on-site materials used as backfill including Maximum Dry Density and Optimum Moisture Content (ASTM D1557), Grain Size Distribution, Sand Equivalent, Expansion Index, and Direct Shear. TESD also provided field density testing to verify 90 to 95% relative compaction for fill soils as required by project specifications. Their reports of soil material testing and field density testing of on-site fill materials are included in Appendix B. GDC did not provide geotechnical observation of grading operations or testing services during construction, and did not observe the Bent 2 excavation, subgrade, backfill, or construction of the Type 5 walls. f^:\Projects\_AV\1100\n47 Simon Wong Eng Carlsbad Overhead (bridge replacement)\Wall FaiiureMMT-Recommended Geoteclmical Parameters for Retaining Wall.doc Recommended Geotechnical Parameters for Retaining Wall Evaluation Carlsbad Blvd. Overhead Simon Wong Engineering 2.0 SUBSGRFACE CONDITIONS February 6, 2008 Page 3 GDC Boring BH-2 was done near Abutment 1 (see Appendix A). Native soils below the bottom of footing elevation at Bent 2 are dense to very dense Terrace Deposits consisting of Silty to Clayey Sand and Sand with Standard Penetration Test (SPT) blowcount or N-Value of 45 to 86 blows per foot, underlain by Clayey Sandstone bedrock with SPT N-Value of 71 to 87 blows per foot. Perched groundwater was found at El. 14.5 feet Boring logs are presented in Appendix A. The parameters for subgrade and backfill materials herein are based on soils information obtained during construction of the walls and provided by others, and we did not perform an investigation of the wall failure. We understand that temporary excavations were made to El. 17 feet to expose the Bent 2 footing to allow for footing retrofit. This resulted in excavations of up to about 8 feet below the Type 5 retaining wall footings founded at El. 24.75 to 25.75 feet. The excavation below the Type 5 wall footings were reportedly backfilled with non-expansive on-site granular materials (Sand with Silt and Silty Sand) compacted to 95% relative compaction. Walls were reportedly backfilled with compacted non-expansive on-site granular soils with minimum Sand Equivalent of 20 as required by Caltrans Standard Specifications. Tests on backfill performed by TESD showed that final fills were non-expansive, low fines content, granular materials with high friction angle and achieved the specified relative compaction. Test results of the reported fill materials also showed the following data: • Abutment 5 Spoils of Footing Overexcavation - Yellowish Brown Poorly Graded Sand with Silt (SP-SM): % passing No. 200 sieve = 7%, Expansion Index = 1 (very low), Maximum Dry Density^ 113.5 pcf and Optimum Moisture = 12% (ASTM D1557), Sand Equivalent = 23, cohesion of 450 psf and friction angle of 37 degrees; • Abutment 1 Spoils of Footing Overexcavation - Orange-Brown Silty Sand (SM): % passing No. 200 sieve = 15%, Expansion Index = 4 (very low), Maximum Dry Density= 123.5 pcf and Optimum Moisture = 11% (ASTM D1557), Sand Equivalent = 20, cohesion of 1450 psf and friction angle of .35 degrees. These are the materials reportedly placed as compacted fill below the Type 5 footings and behind the walls. GDC has not observed or tested the original or existing condition of the backfill below the wall footings or behind the wall. ri:\Projects\_AV\l]00\ll47 Simon Wong Eng Carlsbad Overhead {bridge replacement)\Wal! FailureMl47-Recommended Geotechnical Parameters for Retaining Wall.doc Recommended Geotechnical Parameters for Retaining Wall Evaluation Carlsbad Blvd. Overhead Simon Wong Engineering 3.0 GEOTECHNICAL PARAMETERS FOR WALL EVALUATION February 6, 2008 Page 4 Based on the reported subgrade and backfill properties (Appendix B), the following parameters may be used to evaluate the subject Type 5 retaining walls for both as-designed conditions and in the event of buildup of hydrostatic pressures. 3.1 Assumptions We have made the following assumptions in our analysis: • Earth pressures and bearing capacity analyses assume backfill soils below the footings and behind the walls are properly compacted to project density specifications, and that the engineering and grain size properties are as presented in TESD's reports in Appendix B; • Unsaturated conditions are applicable for the case where an adequate drainage system is present behind the wall to prevent buildup of hydrostatic pressures; • Saturated conditions, hydrostatic lateral pressures, and uplift on the footing are applicable in the event of a serious water main break and absence of any drainage system behind the wall. 3.1 Soil Parameters Based on data provided by TESD, we recommend the following soil parameters for the compacted granular backfill: • Total Gnit Weight (not saturated) = 125 pcf; . Total Gnit Weight (Saturated) = 132.5 pcf; • Cohesion = 0 • Friction Angle = 35 degrees; and • Wall Friction Angle = 25 degrees. 3.2 Lateral Earth Pressures Active earth pressures were computed using Coulomb's method using the parameters listed above. Assuming no hydrostatic pressures behind the walls, the recommended earth pressures are summarized as: • Active Earth Fluid Pressure (Level) = 36 pcf (minimum per Caltrans); • Active Earth Fluid Pressure (2:1 slope) = 46 pcf; • Active Earth Equivalent Fluid Pressure (1.5:1 slope) = 64 pcf; and • Active pressures for sloping backfill may be inclined at 25 degrees to the horizontal. NAProjects\_AV\n00\n47 Simon Wong Eng Carlsbad Overhead (bridge replacement)\Wall FailureMl 47-Recommended Geotechnical Parameters for Retaining Wall.doc Recommended Geotechnical Parameters for Retaining Wall Evaluation Carlsbad Blvd. Overhead Simon Wong Engineenng February 6, 2008 Page 5 For evaluation of the wall with hydrostatic pressures, the active earth pressures above assumed water level are as listed above, and below the assumed water level active earth pressures are reduced but full hydrostatic pressure is added to the active pressures below the water level: • Saturated Active Pressure (Level) =18 pcf; • Saturated Active Earth Fluid Pressure (2:1 slope) = 23 pcf; • Saturated Active Earth Equivalent Fluid Pressure (1.5:1 slope) = 32 pcf; • Hydrostatic Pressure = 62 pcf (add to soil active pressure below assumed water level); • Active pressures for sloping backfill may be inclined at 25 degrees to the horizontal; and • Hydrostatic pressure is assumed to act horizontally. 3.3 Lateral Resistance Resistance to sliding is provided by a combination of friction along the base of footing and passive resistance on the front face of footing. Since the Type 5 wall has a key, the sliding in front of the key occurs through the soil, and behind the key sliding occurs along the concrete soil interface. The following friction coefficients and passive resistance may be used for checking the design. • Friction Coefficient, soiVsoil = 0.70 • Friction Coefficient, soil / concrete = 0.45 • GItimate Passive Fluid Pressure = 440 pcf (unsaturated); • GItimate Passive Fluid Pressure = 210 pcf (saturated). Sliding and passive resistance may be combined. A factor of safety of 1.5 is required for sliding. For the case of hydrostatic pressures, uplift on the bottom of footing due to water should be included in the sliding analysis (sliding friction resistance is friction coefficient multiplied by the difference between the resultant vertical force and the hydrostatic uplift force). Overturning is considered adequate if the resultant on the base of footing falls within the middle 1/3 of the footing. 3.4 Bearing Capacity We used Terzaghi's bearing capacity equation to compute the ultimate bearing capacity of the wall footing. The Standard Plan for a Type 5 Wall is shown in Figure 3. For a Type 5 wall with design height of 8 feet, footing width (B) is 6.5 feet and bottom of footing is embedded a minimum of 2 feet below finished grade. Maximum toe pressure for the worst case loading condition (Case IV, infinite 1.5:1 slope) is 4.2 ksf. Due to loading eccentricity, the pressure may be assumed triangular on the footing base, with maximum toe pressure of 4.2 ksf and heel N:\Projects\_AV\llOO\n47 Simon Wong Eng Carlsbad Overhead (bridge replacement)\Wall FailureMl 47-Recommended Geotechnical Parameters for Retaining Wall.doc Recommended Geotechnical Parameters for Retaining Wall Evaluation Carlsbad Blvd. Overhead Simon Wong Engineering February 6, 2008 Page 6 pressure of 0 ksf. This places the resultant force at 1/3 the footing width behind the toe. Following Meyerhofs procedure, the equivalent footing width (B') assuming the resultant centered on the equivalent footing is 2/3 of the total width, or 4.33 feet, and the equivalent uniform bearing pressure acting on the equivalent footing width is 0.5*(4.2 ksO*B / (2/3B) = 0.75*4.2 ksf = 3.15 ksf Gsing Terzaghi's formula, a friction angle of 35 degrees, saturated subgrade soil conditions with water at the ground surface, and an equivalent footing width of 4.33 feet, the ultimate bearing capacity is computed as 12.4 ksf Factor of safety is computed as the ultimate bearing capacity over the applied bearing pressure (using the equivalent footing width). Factor of safety is then FS = 12.4 / 3.15 = 3.9. This is greater than the normally allowed FS=3.0, and therefore even with saturated subgrade and 1.5:1 backfill slope the bearing capacity is adequate. For flatter backfill slope and/or unsaturated subgrade, factors of safety will be higher. 4.0 CONCLUSIONS GiUJLJP The eariih materials reported by TESD and used as backfill behind the wall are suitable as wall backfill and if properly compacted meet or exceed the Caltrans requirements for structure backfill of the Type 5 wall; The materials reported by TESD and used as backfill below the wall footing are suitable as footing subgrade if properiy compacted and exceed the bearing capacity requirements for the Caltrans Type 5 wall up to 8 feet, even if the subgrade materials were to become saturated; Based on the data provided on wall subgrade and backfill materials and reported degree of compaction, the wall would be expected to perform adequately under normal circumstances without saturation of the backfill; Likely and possible causes of the wall distress include: o The water line break saturating the backfill; o Buildup of hydrostatic pressures on the back of wall and below the footing due to lack of proper drainage system; o Water from the pipe failure eroding and washing out the backfill material resulting in loss of material and loosening of the backfill; o Water from the pipe failure built up in the backfill seeping below and around the footing ("under-seepage") resulting in removal of subgrade soil (piping) and loosening of the subgrade; o Actual pressures exceeding the design pressures due to the reasons listed above, and uplift pressures below the footing, both resulting in reduced sliding and overturning factors of safety and wall movements. n:\Projects\_AV\llOO\l 147 Simon Wong Eng Carlsbad Overhead (bridge replacement)\Wall FailureMl 47-Recommended Geotechnical Parameters for Retaining WalLdoc Recommended Geotechnical Parameters for Retaining Wall Evaluation Carlsbad Blvd. Overhead Simon Wong Engineering 5.0 ATTACHMENTS February 6, 2008 Page 7 The following Figures and Appendices are attached and complete this letter report: Figure 1 Figure 2 Figure 3 Vicinity Map Foundation Plan Type 5 Wall Standard Plans Appendix A Appendix B Existing Geotechnical Data from GDC Field and Laboratory Test Results from TESD We hope this report meets your immediate needs. We appreciate the opportunity to assist you in this important project. If you have any questions, please call us at (949) 609-1020. Sincerely, GROUP DELTA CONSULTANTS, INC. Curt Scheyhing, P.E., G.E. Senior Engineer Kul Bhushan, Ph.D., G.E. (Exp. 12/31/09) President GROUP J \ DELTA N;\Projects\_AV\fl00\n47 Simon Wong Eng Carisbad Overhead (bridge replacement)\Wali FailureV 147-Recommended Geotechnical Parameters for Retaining Wall.doc