Loading...
HomeMy WebLinkAboutCT 02-25; NorthPark at La Costa; Final Compaction Report of Grading; 2004-07-30FINAL COMPACTION REPORT OF GRADING TRADITIONS AT LA COSTA, LOTS 1 THROUGH 14 CARLSBAD, SAN DIEGO COUNTY, CALIFORNIA HALLMARK COMMUNITIES SAN DIEGO, CALIFORNIA 92121 W.O. 3975-B-SC JULY 30,2004 10675 SORRENTO VALLEY ROAD, SUITE 200-6 GROUNDWATER Groundwater was not encountered during grading of this portion of the project and therefore should not affectthe proposed site development, provided our recommendations for landscape maintenance and planting are implemented. As a result of the contrasting nature of the onsite earth materials, the possibility of future, localized perched water conditions and minor seepage cannot be precluded, and should be anticipated. Should such conditions become apparent within the project in the future, additional recommendations for mitigation may be provided upon request. GEOTECHNICAL ENGINEERING PreDaration of Existina Ground 1. 2. Prior to grading, the major surfcia1 vegetation was stripped and hauled offsite. Removals, consisting of topsoil/colluvium and near-surface weathered artificial fill, were performed to the minimum depths and lateral extent recommended in the approved referenced reports by GSI (see Appendix A). The approximate elevations of the removal bottoms and limits are indicated on Plates 1 and 2. 3. Subsequent to the above removals, the exposed subsoils were scarified to a depth of about 12 inches, moisture conditioned as necessary to at least optimum moisture content, then compacted to a minimum relative compaction of 90 percent of the laboratory standard. Fills placed on sloping surfaces steeper than 5:l (horizonta1:vertical [h:v]), as indicated by pre-existing topography, were keyed and benched into competent soil material or bedrock. 4. 5. All processing of original ground was observed by a representative of GSI. Fill, consisting of native and import soils, was placed in 6- to 8-inch lifts, watered, and mixed to achieve at least optimum moisture conditions. The material was then compacted, using earth moving equipment, to a minimum relative compaction of 90 percent of the laboratory standard. It should be noted that approximately 3 feet of fill was placed on Lots 1 through 12, and materials greater than 12 inches in diameter may have been routinely placed below 10 feet from finish grade during the previous grading (Benton, 1974). However, oversized materials may not be precluded from occurring, and/or excavation difficulties may be encountered at depths as shallow as 3 feet, or less, Hallmark Communities W.O. 3975-6-sc Traditions at La Costa, Carlsbad July 30, 2004 File:e:wp9\3900\3975b.fcr Page 2 GeoSoils, Inc. below finish grade. Thus, the potential for excavation difficulties and oversized materials should be disclosed to all homeowners and other interested parties. Slopes 1. 2. 1. 2. 3. All slopes are considered grossly and surficially stable and should remain so under normal conditions of care, maintenance, and rainfall. As a result of the nature of the onsite materials, slopes may be subject to minor erosion/gullying under concentrated flow from irrigation and/or misdirected surface drainage. Landscaping of these slopes should be implemented as soon as possible to mitigate such conditions. Other recommended mitigation measures are presented in the “Development Criteria” section of this report. Compaction on the face of fill slopes was achieved by back-rolling and/or track walking. FIELD TESTING Field density tests were performed using nuclear densometer ASTM Test Methods D-2922 and D-3017 and sand cone ASTM Test Method ASTM D-1556. The test results taken during grading are presented in the attached Table 1, and the locations of the tests taken during grading are presented on Plates 1 and 2. Field density tests were taken at periodic intervals and random locations to check the compactive effort provided by the contractor. Where test results indicated less than optimum moisture content, or less than 90 percent relative compaction in fills, the contractor was notified and the area was reworked until retesting indicated at least optimum moisture and a minimum relative compaction of 90 percent were attained. Based upon the grading operations observed, the test results presented herein are considered representative of the compacted fill. Visual classification of the soils in the field was the basis for determining which maximum density value to use for a given density test. TRANSITION LOT Lot 14 contains a plan transition between cut and fill. As requested by the Client, Lot 14 was completed to the grades specified on the grading plans for “Northpark at La Costa” (Snipes-Dye Associates, 2003). Therefore, the plan transition, which occurs at the northeast end of Lot 14, was not mitigated during this phase of site grading. If any future settlement-sensitive structures are planned, GSI should be contacted regarding earthwork Hallmark Communities W.O. 3975-6-sc Traditions at La Costa, Carlsbad July 30, 2004 File:e:wp9W900\3975b.fcr Page 3 GeoSoils, Inc. and foundation recommendations for Lot 14. All other transition lots were overexcavated in general accordance with the approved geotechnical reports(see Appendix A) for the site. SOIL TYPE A - Olive Green, SANDY CLAY LABORATORY TESTING MAXIMUM DENSITY MOISTURE CONTENT (PCF) (PERCENT) 112.0 17.5 Maximum Densitv Testinq The laboratory maximum dry density and optimum moisture content for the major soil types within this construction phase were determined according to test method ASTM D-1557. The following table presents the results: B - Light Brown, SANDY CLAY 11 6.0 14.0 ExDansion Index Expansive soil conditions have been evaluated for the site. Representative samples of the soils exposed at current finish grades were recovered for expansion index testing. Expansion Index (EL) testing was performed in general accordance with Standard 18-2 of the Uniform Building Code ([UBC], International Conference of Building Officials [ICBO], 1997). Based on the test results obtained of 91 to 1 15, the expansive potentials of the soils within the subject lots are classified as high (i.e., high expansive potentials 91 to 140). The test results are included in Table 2 following the text of this report. SulfatelCorrosion Testinq Representative samples of the materials exposed at the current grades onsite have been collected for soluble sulfate testing. The testing included determination of solublesulfates, pH, and saturated resistivity. Results indicate that site soils are very strongly acidic (pH=4.9) with respect to acidity and are severely corrosive to ferrous metals. Severely corrosive soils are considered to be below 1,000 ohm-cm. Based upon the soluble sulfate results of 0.1 46 percent by weight in soil, the site soils have a moderate corrosion potential to concrete (UBC range for moderate sulfate exposure is 0.10 to 0.20 percentage by weight soluble [SO4] in soil. Hallmark Communities W.O. 3975-B-sc Traditions at La Costa, Carlsbad July 30, 2004 File:e:wp9\3900\3975bfcr Page 4 CeoSoiIs, Inc. The use of Type II concrete with an altered water-cementious ratio, per the UBC, is required; however, corrosion protection for buried metallic structures, including rebar, piping, etc., has been evaluated by a corrosion engineer. The soil corrosivity study report is include in this report in Appendix B. Test results are also included in Table 2, following the text of this report. Atterberq Limits Tests were performed on soils exhibiting high expansion potentials (Le., E.I. between 91 and 140), per 1997 UBC requirements, to evaluate the liquid limit, plastic limit, and plasticity index in general accordance with ASTM D-4318. The test results are presented below: CONCLUSIONS AND RECOMMENDATIONS Unless superceded by recommendations presented herein, the conclusions and recommendations contained in GSI reports (see Appendix A) remain pertinent and applicable. All settlement-sensitive improvements should be minimally designed to accommodate 1 inch of differential settlement in 40 feet (1/480) and the expansive and corrosive soil conditions outlined herein. FOUNDATION RECOMMENDATIONS General The foundation design and construction recommendations are based on laboratory testing and engineering analysis of onsite earth materials exposed at current finish grades by GSI. Recommendations for PT systems are provided in the following sections. The foundation systems may be used to support the proposed structures, provided they are founded in competent bearing material. The proposed foundation systems should be designed and constructed in accordance with the guidelines contained in the UBC (ICBO, 1997). Hallmark Communities W.O. 3975-6-56 Traditions at La Costa, Carlsbad July 30, 2004 File:e:wp9W900W975b.fcr Page 5 Geosoils, Inc. Foundation Desian 1. 2. 3. 4. 5. 6. The foundation systems should be designed and constructed in accordance with gridlines presented in the latest edition of the UBC. An allowable bearing value of 1,500 pounds per square foot (ps9 may be used for design of footings which maintain a minimum width of 12 inches(continuous) and 24 inches square (isolated), and a minimum depth of at least 12 inches into the properly compacted fill. The bearing value may be increased by one-third for seismic or other temporary loads. This value may be increased by 20 percent for each additional 12 inches in depth to a maximum of 2,500 psf. No increase in bearing value for increased footing width is recommended. For lateral sliding resistance, a 0.35 coefficient of friction may be utilized for a concrete to soil contact when multiplied by the dead load. Passive earth pressure may be computed as an equivalent fluid having a density of 250 pounds per cubic foot (pc9 with a maximum earth pressure of 2,500 psf. When combining passive pressure and frictional resistance, the passive pressure component should be reduced by one-third. All footings should maintain a minimum -/-foot horizontal distance between the base of the footing and any adjacent descending slope, and minimally comply with the guidelines depicted on Figure No. 18-1-1 of the UBC (ICBO, 1997). Construction The following foundation construction recommendations are presented as a minimum criteria from a soils engineering viewpoint. The current near finish pad grade soils expansion potentials are generally in the high expansive potential (E.I. 91to 90). POST-TENSIONED SLAB SYSTEMS Recommendations for utilizing PT slabs on the site is based on soil parameters exposed at current near finish grade on the site. The recommendations presented below should be followed in addition to those contained in the previous sections, as appropriate. The information and recommendations presented below in this section are not meant to supersede design by a registered structural engineer or civil engineer familiar with PT slab design. PT slabs should be designed using sound engineering practice and be in accordance with local and/or national code requirements. Hallmark Communities W.O. 3975-B-SC Traditions at La Costa, Carlsbad July 30, 2004 File:e:wp9\3900\3975b.fcr Page 6 GeoSogls, Inc. From a soil expansion/shrinkage standpoint, a common contributing factor to distress of structures using PT slabs is fluctuation of moisture in soils underlying the perimeter of the slab, compared to the center, causing a "dishing" or "arching" of the slabs. To mitigate this possibility, a combination of soil presaturation and construction of a perimeter cut-off wall should be employed. Perimeter cut-off walls should be a minimum of 18 inches deep for highly expansive soils. The cut-off walls may be integrated into the slab design or independent of the slab and should be a minimum of 5 inches thick. The vapor barrier should be covered above and below with a 2-inch layer of sand (4 inches total), to aid in uniform curing of the concrete; and it should be adequately sealed to provide a continuous water-proof barrier under the entire slab. Specific soil presaturation is not required; however, the moisture content of the subgrade soils should be equal to or greater than the soils' optimum moisture content to a depth of 18 inches below grade, for highly expansive soils. Post-Tensionina Institute (PTI) Method PT slabs should have sufficient stiffness to resist excessive bending due to non-uniform swell and shrinkage of subgrade soils. The differential movement can occur at the corner, edge, or center of slab. The potential for differential uplift can be evaluated using the 1997 UBC Section 181 6, based on design specifications of the PTI. The following table presents suggested minimum coefficients to be used in the PTI design method. I Thornthwaite Moisture Index -20 inchedyear Correction Factor for lrriqation I 20 inches/year 11 ~ Depth to Constant Soil Suction 7 feet I Constant soil Suction (p9 Modulus of Subgrade Reaction (pci) The coefficients are considered minimums and may not be adequate to represent worst .case conditions such as adverse drainage and/or improper landscaping and maintenance. The above parameters are applicable provided structures have positive drainage that is maintained away from structures. Therefore, it is important that information regarding drainage, site maintenance, settlements, and effects of expansive soils be passed on to future owners. Hallmark Communities W.O. 3975-6-sc Traditions at La Costa, Carlsbad July 30, 2004 File:e:wp9\3900\3975b.fcr Page 7 GeoSoils, Inc. Based on the above parameters, the following values were obtained from figures or tables of the 1997 UBC Section 181 6. The values may not be appropriate to account for possible differential settlement of the slab due to other factors. If a stiffer slab is desired, higher values of ym may be warranted. ~~~ EXPANSIVE INDEX HIGH OF SOIL SUBGRADE EXPANSION (per the UBC) (EL= 91 TO 130) 1 e, center lift 5.5 feet e, edge lift 4.5 feet y edge liR II y, center liR I 3.5 inch It 1.2 inch Deepened footings/edges around the slab perimeter must be used to minimize non-uniform surface moisture migration (from an outside source) beneath the slab. An edge depth of 18 inches should be considered a minimum. The bottom of the deepened footingledge should be designed to resist tension, using cable or reinforcement per the structural engineer. Other applicable recommendations presented under conventional foundation and the California Foundation Slab Method should be adhered to during the design and construction phase of the project. WALL DESIGN PARAMETERS CONSIDERING EXPANSIVE SOILS Conventional Retainina Walls The design parameters provided below assume that very low expansive soils (Class 2 permeable filter material or Class 3 aggregate base) gr native materials are used to backfill any retaining walls. The type of backfill (Le., select or native), should be specified by the wall designer, and clearly shown on the plans. Building walls, below grade, should be water-proofed or damp-proofed, depending on the degree of moisture protection desired. The foundation system for the proposed retaining walls should be designed in accordance with the recommendations presented in this and preceding sections of this report, as appropriate. Footings should be embedded a minimum of 18 inches below adjacent grade (excluding landscape layer, 6 inches) and should be 24 inches in width. There should be no increase in bearing for footing width. Recommendationsfor specialty walls (Le., crib, earthstone, geogrid, etc.) can be provided upon request, and would be based on site specific conditions. Hallmark Communities W.O. 3975-B-SC Traditions at La Costa, Carlsbad File:e:wp9\3900!3975b.fcr July 30, 2004 Page 6 GeoSofls, Inc. Restrained Walls Any retaining walls that will be restrained prior to placing and compacting backfill material or that have re-entrant or male corners, should be designed for an at-rest equivalent fluid pressure (EFP) of 65 pcf, plus any applicable surcharge loading. For areas of male or re-entrant corners, the restrained wall design should extend a minimum distance of twice the height of the wall (2H) laterally from the corner. Cantilevered Walls The recommendations presented below are for cantilevered retaining walls up to 10 feet high. Design parameters for walls less than 3 feet in height may be superceded by City and/or County standard design. Active earth pressure may be used for retaining wall design, provided the top of the wall is not restrained from minor deflections. An equivalent fluid pressure approach may be used to compute the horizontal pressure against the wall. Appropriate fluid unit weights are given below for specific slope gradients of the retained material. These do not include other superimposed loading conditions due to traffic, structures, seismic events or adverse geologic conditions. When wall configurations are finalized, the appropriate loading conditionsfor superimposed loads can be provided upon request. RETAINED MATERIAL FLUID WEIGHT P.C.F. FLUID WEIGHT P.C.F. Level' 38 Retaininq Wall Backfill and Drainage Positive drainage must be provided behind all retaining walls in the form of gravel wrapped in geofabric and outlets. A backdrain system is considered necessary for retaining walls that are 2 feet or greater in height. Details 1,2, and 3, present the backdrainage options discussed below. Backdrains should consist of a 4-inch diameter perforated PVC or ABS pipe encased in either Class 2 permeable filter material or %inch to3/4-inch gravel wrapped in approved filter fabric (Mirafi 140 or equivalent). For low expansive backfill, the filter material should extend a minimum of 1 horizontal foot behind the base of the walls and upward at least 1 foot. For native backfill that has up to medium expansion potential, continuous Class 2 permeable drain materials should be used behind the wall. This material should be continuous (i.e., full height) behind the wall, and it should be constructed in accordance with the enclosed Detail 1 (Typical Retaining Wall Backfill and Hallmark Communities W.O. 3975-8-SC Traditions at La Costa, Carlsbad July 30, 2004 File:e:wp9\3900\3975b.kr Page 9 GeoSoils, he. DETAILS N.T.S. Provide Surface Drainage \/ 7 Slope or Level Native Backfill - /- @ Filter Fabric Finished Surface I I 1 or Flatter P' I I 0 WATERPROOFING MEMBRANE (optional): Liquid boot or approved equivalent. 314 to 1-112" (inches) rock. Mlrafi 140N or approved equivalent; place fabric flap behind core. 4" (inches) diameter perforated PVC. schedule 40 or approved alternative with minimum of 1% gradient to proper outlet point. Minimum 2" (inches) diameter placed at 20' (feet) on centers along the wall, and 3" (inches) above finished surface. (No weep holes for basement walls.) @ ROCK @ FILTER FABRIC: @ PIPE: @WEEP HOLE: Y Provide Surface Drainage Membrane (optional) Finished Sulface DETAILS N.T.S. -. d .4 Native Backfill /-- @ Drain P1 1 or Flatter /- @ / I I Q WATERPROOFING MEMBRANE (optional): @ DRAIN: Liquid boot or approved equivalent. Miradrain 6000 or I-drain 200 or equivalent for non-waterproofed walls. Miradrain 6200 or I-drain 200 or equivalent for waterproofed walls. Mirafi 140N or approved equivalent; place fabric flap behind care. 4" (inches) diameter perforated PVC. schedule 40 or approved alternative yl of 1% gradient to proper outlet point. 8 FILTER FABRIC: @ PIPE: @WEEP HOLE: mil ium Minimum 2" (inches) diameter placed at 20' (feet) on centers along the wall, and 3" (inches) above finished surface. (No weep holes for basement walls.) RETAINING WALL BACKFILL AND SUBDRAIN DETAIL GEOTEXTILE DRAIN DETAIL 2 0 I Geotechnical 0 Geologic Environmental DETAILS N.T.S. *- Heel Width RETAINING WALL AND SUBDRAIN DETAll CLEAN SAND BACKFILL DETAIL 3 Geotechnical 0 Geologic 0 Environmental 0 WATERPROOFING MEMBRANE (optional): Liquid boot or approved equivalent. Must have sand equivalent value of 30 or greater; can be densified by water jetting. Mirafi 140N or approved equivalent. 1 cubic foot per linear feet of pipe or 314 to 1-112" (inches) rock. 4" (inches) diameter perforated PVC. schedule 40 or approved alternative with minimum of 1% gradient to proper outlet point. Minimum 2" (inches) diameter placed at 20' (feet) on centers along the wall, and 3" (inches) above finished surface. (No weep holes for basement walls.) @ CLEAN SAND BACKFILL: @ FILTER FABRIC: @ ROCK: 8 PIPE: @ WEEP HOLE: Drainage Detail). For limited access and confined areas, (panel) drainage behind the wall may be constructed in accordance with Detail 2 (Retaining Wall Backfill and Subdrain Detail Geotextile Drain). Materials with an E.I. potential of greater than 90 should not be used as backfill for retaining walls. For more onerous expansive situations, backfill and drainage behind the retaining wall should conform with Detail 3 (Retaining Wall And Subdrain Detail Clean Sand Backfill). Outlets should consist of a 4-inch diameter solid PVC or ABS pipe spaced no greater than +lo0 feet apart, with a minimum of two outlets, one on each end. The use of weep holes in walls higher than 2 feet should not be considered. The surface of the backfill should be sealed by pavement or the top 18 inches compacted with native soil (E.I. ~90). Proper surface drainage should also be provided. For additional mitigation, consideration should be given to applying a water-proof membrane to the back of all retaining structures. The use of a waterstop should be considered for all concrete and masonry joints. WalVRetainina Wall Footina Transitions Site walls are anticipated to be founded on footings designed in accordance with the recommendations in this report. Should wall footings transition from cut to fill, the civil designer may specify either: a) A minimum of a %foot overexcavation and recompaction of cut materials for a distance of 2H, from the point of transition. Increase of the amount of reinforcing steel and wall detailing (Le., expansion joints or crack control joints) such that a angular distortion of 1/360 for a distance of 2H on either side of the transition may be accommodated. Expansion joints should be placed no greater than 20 feet on-center, in accordance with the structural engineer's/wall designer's recommendations, regardless of whether or not transition conditions exist. Expansion joints should be sealed with aflexible, non-shrink grout. c) Embed the footings entirely into native formational material (Le., deepened footings). If transitions from cut to fill transect the wall footing alignment at an angle of less than 45 degrees (plan view), then the designer should follow recommendation "a" (above) and until such transition is between 45 and 90 degrees to the wall alignment. b) TOP-OF-SLOPE WALLS/FENCES/IMPROVEMENTS AND EXPANSIVE SOILS Expansive Soils and Slope Creep Soils at the site are likely to be expansive and therefore, become desiccated when allowed to drv. Such soils are susceptible to surficial slope creep, especially with seasonal Hallmark Communities W.O. 3975-B-SC Traditions at La Costa, Carlsbad July 30, 2004 File:e:wp9\3900\3975b.fcr Page 13 GeoSofls, Inc. changes in moisture content. Typically in southern California, during the hot and dry summer period, these soils become desiccated and shrink, thereby developing surface cracks. The extent and depth of these shrinkage cracks depend on many factors such as the nature and expansivity of the soils, temperature and humidity, and extraction of moisture'from surface soils by plants and roots. When seasonal rains occur, water percolates into the cracks and fissures, causing slope surfaces to expand, with a corresponding loss in soil density and shear strength near the slope surface. With the - passage of time and several moisture cycles, the outer 3 to 5 feet of slope materials experience a very slow, but progressive, outward and downward movement, known as slope creep. For slope heights greater than 10 feet, this creep related soil movement will typically impact all rear yard flatwork and other secondary improvements that are located within about 15 feet from the top of slopes, such as swimming pools, concrete flatwork, etc., and in particular top of slope fences/walls. This influence is normally in the form of detrimental settlement, and tilting of the proposed improvements. The dessication/swelling and creep discussed above continues over the life of the improvements, and generally becomes progressivelyworse. Accordingly, the developer should provide this information to any homeowners and homeowners association. TOD of SloDe WallslFences Due to the potential for slope creep for slopes higher than about 10 feet, some settlement and tilting of the walls/fence with the corresponding distresses, should be expected. To mitigate the tilting of top of slope walls/fences, we recommend that the walls/fences be constructed on a combination of grade beam and caisson foundations. The grade beam should be at a minimum of 12 inches by 12 inches in cross section, supported by drilled caissons, 12 inches minimum in diameter, placed at a maximum spacing of 6 feet on center, and with a minimum embedment length of 7 feet below the bottom of the grade beam. The strength of the concrete and grout should be evaluated by the structural engineer of record. The proper ASTM tests for the concrete and mortar should be provided along with the slump quantities. The concrete used should be appropriate to mitigate sulfate corrosion, as warranted. The design of the grade beam and caissons should be in accordance with the recommendations of the project structural engineer, and include the utilization of the following geotechnical parameters: CreeD Zone: 5-foot vertical zone below the slope face and projected upward parallel to the slope face. The creep load projected on the area of the grade beam should be taken as an equivalent fluid approach, having a density of 60 pcf. For the caisson, it should be taken as a uniform 900 pounds per linear foot of caisson's depth, located above the creep zone. CreeD Load: W.O. 3975-B-SC Hallmark Communities July 30, 2004 Traditions at La Costa, Carisbad File:e:wp9\390013975b.fcr Page 14 GeoSoils, Inc. Point of Fixitv: Located a distance of 1.5 times the caisson's diameter, below the creep zone. Passive earth pressure of 300 psf per foot of depth per foot of caisson diameter, to a maximum value of 4,500 psf may be used to determine caisson depth and spacing, provided that they meet or exceed the minimum requirements stated above. To determine the total lateral resistance, the contribution of the creep prone zone above the point of fixity, to passive resistance, should be disregarded. Passive Resistance: Allowable Axial CaDacity: Shaft capacity : 350 psf applied below the point of fixity over the surface area of the shaft. Tip capacity: 4,500 psf. EXPANSIVE SOILS. DRIVEWAY, FLATWORK. AND OTHER IMPROVEMENTS The soil materials on site are likely to be expansive. The effects of expansive soils are cumulative, and typically occur over the lifetime of any improvements. On relatively level areas, when the soils are allowed to dry, the dessication and swelling process tends to cause heaving and distress to flatwork and other improvements. The resulting potential for distress to improvements may be reduced, but not totally eliminated. To that end, it is recommended that the developer should notify any homeowners or homeowners association of this long-term potential for distress. To reduce the likelihood of distress, the following recommendations are presented for all exterior flatwork: 1. The subgrade area for concrete slabs should be compacted to achieve a minimum 90 percent relative compaction, and then be presoaked to 2 to 3 percentage points above (or 125 percent of) the soils' optimum moisture content, to a depth of 18 inches below subgrade elevation. The moisture content of the subgrade should be verified within 72 hours prior to pouring concrete. Concrete slabs should be cast over a relatively non-yielding surface, consisting of a4-inch layer of crushed rock, gravel, or clean sand, that should be compacted and level prior to pouring concrete. The layer should wet-down completely prior to pouring concrete, to minimize loss of concrete moisture to the surrounding earth materials. 2. 3. Exterior slabs should be a minimum of 4 inches thick. Driveway slabs and approaches should additionally have a thickened edge (12 inches) adjacent to all landscape areas, to help impede infiltration of landscape water under the slab. Hallmark Communities W.O. 3975-B-SC Traditions at La Costa, Carlsbad July 30, 2004 File:e:wp9\3900\3975b.fcr Page 15 GeoSoils, Inc. 4. 5. 6. 7. a. 9. 10. 11. The use of transverse and longitudinal control joints are recommended to help control slab cracking due to concrete shrinkage or expansion. Two ways to mitigate such cracking are: a) add a sufficient amount of reinforcing steel, increasing tensile strength of the slab; and, b) provide an adequate amount of control and/or expansion joints to accommodate anticipated concrete shrinkage and expansion. In order to reduce the potential for unsightly cracks, slabs should be reinforced at mid-height with a minimum of No. 3 bars placed at 18 inches on center, in each direction. The exterior slabs should be scored or saw cut, I/z to 3/8 inches deep, often enough so that no section is greater than 10 feet by 10 feet. For sidewalks or narrow slabs, control joints should be provided at intervals of every 6 feet. The slabs should be separated from the foundations and sidewalks with expansion joint filler material. No traffic should be allowed upon the newly poured concrete slabs until they have been properly cured to within 75 percent of design strength. Concrete compression strength should be a minimum of 2,500 psi. Driveways, sidewalks, and patio slabs adjacent to the house should be separated from the house with thick expansion joint filler material. In areas directly adjacent to a continuous source of moisture (i.e., irrigation, planters, etc.), all joints should be additionally sealed with flexible mastic. Planters and walls should not be tied to the house. Overhang structures should be supported on the slabs, or structurally designed with continuous footings tied in at least two directions. Any masonry landscape walls that are to be constructed throughout the property should be grouted and articulated in segments no more than 20 feet long. These segments should be keyed or doweled together. Utilities should be enclosed within a closed utilidor (vault) or designed with flexible connections to accommodate differential settlement and expansive soil conditions. Positive site drainage should be maintained at all times. Finish grade on the lots should provide a minimum of 1 to 2 percent fall to the street, as indicated herein. It should be kept in mind that drainage reversals could occur, including post-construction settlement, if relatively flat yard drainage gradients are not periodically maintained by the homeowner or homeowners association. 12. Due to expansive soils, air conditioning (NC) units should be supported by slabs that are incorporated into the building foundation or constructed on a rigid slab with Hallmark Communities W.O. 3975-0-SC Traditions at La Costa, Carlsbad July 30, 2004 File:e:wp9\3900\3975bfcr Page 16 GeoSoiLs, Inc. W@He Geotechnical Geologic Environmental 5741 Palmer Way * Carlsbad, California 92008 - (760) 438-3155 FAX (760) 931-0915 July 30,2004 W.O. 3975-B-SC Hallmark Communities 10675 Sorrento Valley Road, Suite 200-8 San Diego, California 92121 Attention: Mr. Bruce Douthit Subject: Final Compaction Report c Grading, Traditions at La Costa, “Northpark i La Costa,” Lots 1 through 14,Carlsbad, San Diego County, California Dear Mr. Douthit: This report presents a summary of the geotechnical testing and observation services provided by GeoSoils, Inc. (GSI) during the rough earthwork phase of development for Lots 1 through 14, within Traditions at La Costa development. The current phase of earthwork commenced on, or about, April 21,2004, and was generally completed on July 28,2004. Survey of line and grade was performed by others, and not performed by GSI. The purpose of grading was to prepare relatively level pads for the construction of single- family residences and associated infrastructure. Based on the observations and testing performed by GSI, it is our opinion that the building pads and adjoining areas appear suitable for their intended residential use. PREVIOUS WORK The site has been previously graded under the purview of Benton Engineering, Inc. (see Appendix A). The reader is referred to the Benton Engineering, Inc. report listed in Appendix A for prior grading, testing, and observation results. The site was reported to have been mass graded during the period from September 21, 1972 to February 6, 1974 (Benton, 1974). ENGINEERING GEOLOGY The geologic conditions exposed during the process of grading for the current phase of development were regularly observed by a representative from our firm. The geologic conditions encountered generally were as anticipated and presented in the preliminary geotechnical reports (see Appendix A). flexible couplings for plumbing and electrical lines. A/C waste water lines should be drained to a suitable non-erosive outlet. 13. Shrinkage cracks could become excessive if proper finishing and curing practices are not followed. Finishing and curing practices should be performed per the Portland Cement Association Guidelines. Mix design should incorporate rate of curing for climate and time of year, sulfate content of soils, corrosion potential of soils, and fertilizers used on site. DEVELOPMENT CRITERIA SloDe Deformation Compacted fill slopes designed using customary factors of safety for gross or surficial stability and constructed in general accordance with the design specifications should be expected to undergo some differential vertical heave or settlement in combination with differential lateral movement in the out-of-slope direction, after grading. This post-construction movement occurs in two forms: slope creep, and lateral fill extension (LFE). Slope creep is caused by alternate wetting and drying of the fill soils which results in slow downslope movement. This type of movement is expected to occur throughout the life of the slope, and is anticipated to potentially affect improvements or structures (Le., separations and/or cracking), placed near the top-of-slope, up to a maximum distance of approximately 15 feet from the top-of-slope, depending on the slope height. This movement generally results in rotation and differential settlement of improvements located within the creep zone. LFE occurs due to deep wetting from irrigation and rainfall on slopes comprised of expansive materials. Although some movement should be expected, long-term movement from this source may be minimized, but not eliminated, by placing the fill throughout the slope region, wet of the fill's optimum moisture content. It is generally not practical to attempt to eliminate the effects of either slope creep or LFE. Suitable mitigative measures to reduce the potential of lateral deformation typically include: setback of improvements from the slope faces (per the 1997 UBC and/or California Building Code), positive structural separations (Le., joints) between improvements, and stiffening and deepening of foundations. Expansion joints in walls should be placed no greater than 20 feet on-center, in accordance with the structural engineer's recommendations. All of these measures are recommended for design of structures and improvements. The ramifications of the above conditions, and recommendations for mitigation, should be provided to each homeowner and/or any homeowners association. SloDe Maintenance and Plantinq Water has been shown to weaken the inherent strength of all earth materials. Slope stability is significantly reduced by overly wet conditions. Positive surface drainage away Hallmark Communities W.O. 3975-E-SC Traditions at La Costa, Carlsbad July 30, 2004 File:e:wp9\3900\3975b.fcr Page 17 GeoSoils, Inc. from slopes should be maintained and only the amount of irrigation necessary to sustain plant life should be provided for planted slopes. Over-watering should be avoided as it can adversely affect site improvements, and cause perched groundwater conditions. Graded slopes constructed utilizing onsite materials would be erosive. Eroded debris may be minimized and surficial slope stability enhanced by establishing and maintaining a suitable vegetation cover soon after construction. Compaction to the face of fill slopes would tend to minimize short-term erosion until vegetation is established. Plants selected for landscaping should be light weight, deep rooted types that require little water and are capable of surviving the prevailing climate. Jute-type matting or other fibrous covers may aid in allowing the establishment of a sparse plant cover. Utilizing plants other than those recommended above will increase the potential for perched water, staining, mold, etc., to develop. A rodent control program to prevent burrowing should be implemented. Irrigation of natural (ungraded) slope areas is generally not recommended. These recommendations regarding plant type, irrigation practices, and rodent control should be provided to each homeowner. Over-steepening of slopes should be avoided during building construction activities and landscaping. Drainaae Adequate lot surface drainage is a very important factor in reducing the likelihood of adverse performance of foundations, hardscape, and slopes. Surface drainage should be sufficient to prevent ponding of water anywhere on a lot, and especially near structures and tops of slopes. Lot surface drainage should be carefully taken into consideration during fine grading, landscaping, and building construction. Therefore, care should be taken that future landscaping or construction activities do not create adverse drainage conditions. Positive site drainage within lots and common areas should be provided and maintained at all times. Drainage should not flow uncontrolled down any descending slope. Water should be directed away from foundations and not allowed to pond and/or seep into the ground. In general, the area within 5 feet around a structure should slope away from the structure. We recommend that unpaved lawn and landscape areas have a minimum gradient of 1 percent sloping away from structures, and whenever possible, should be above adjacent paved areas. Consideration should be given to avoiding construction of planters adjacent to structures (buildings, pools, spas, etc.). Pad drainage should be directed toward the street or other approved area@). Although not a geotechnical requirement, roof gutters, down spouts, or other appropriate means may be utilized to control roof drainage. Down spouts, or drainage devices should outlet a minimum of 5 feet from structures or into a subsurface drainage system. Areas of seepage may develop due to irrigation or heavy rainfall, and should be anticipated. Minimizing irrigation will lessen this potential. If areas of seepage develop, recommendations for minimizing this effect could be provided upon request. Hallmark Communities W.O. 3975-8-SC Traditions at La Costa, Carlsbad July 30,2004 File:e:wp9W900\3975b.fcr Page 10 GeoSoils, Inc. Toe of SloDe Drainsnoe Drains Where significant slopes intersect pad areas, surface drainage down the slope allows for some seepage into the subsurface materials, sometimes creating conditions causing or contributing to perched and/or ponded water. Toe of slopehoe drains may be beneficial in the mitigation of this condition due to surface drainage. The general criteria to be utilized by the design engineer for evaluating the need for this type of drain is as follows: Is there a source of irrigation above or on the slope that could contribute to saturation of soil at the base of the slope? Are the slopes hard rock and/or impermeable, or relatively permeable, or; do the slopes already have or are they proposed to have subdrains (i.e., stabilization fills, etc.)? Was the lot at the base of the slope overexcavated or is it proposed to be overexcavated? Overexcavated lots located at the base of a slope could accumulate subsurface water along the base of the fill cap. Are the slopes north facing? North facing slopes tend to receive less sunlight (less evaporation) relative to south facing slopes and are more exposed to the currently prevailing seasonal storm tracks. What is the slope height? It has been our experience that slopes with heights in excess of approximately 10 feet tend to have more problems due to storm runoff and irrigation than slopes of a lesser height. Do the slopes “toe out” into a residential lot or a lot where perched or ponded water may adversely impact its proposed use? Based on these general criteria, the construction of toe drains may be considered by the design engineer along the toe of slopes, or at retaining walls in slopes, descending to the rear of such lots. Following are Detail 4 (Schematic Toe Drain Detail) and Detail 5 (Subdrain Along Retaining Wall Detail). Other drains may be warranted due to unforeseen conditions, homeowner irrigation, or other circumstances. Where drains are constructed during grading, including subdrains, the locations/elevations of such drains should be surveyed, and recorded on the final as-built grading plans by the design engineer. It is recommended thatthe above be disclosed to all interested parties, including homeowners and any homeowners association. Hallmark Communities W.O. 3975-B-SC Traditions at La Costa, Carlsbad July 30, 2004 File:e:wp9\3900\3975b.fcr Page 19 GeoSoils, Inc. DETAl LS N.T.S. SCHEMATIC TOE DRAIN DETAIL NOTES: 1.1 Soil Cap Compacted to 90 Percent Relative Compaction. 2.) Permeable Material May Be Gravel Wrapped in Filter Fabric (Mirafi INN or Equivalent). 7.) Cleanouts are Recommended at Each Property Line. 3.) 4-Inch Diameter Perforated Pipe (SDR 35 or 4.) Pipe to Maintain a Minimum 1 Percent Fall. 5.1 Concrete Cutoff Wall to be Provided at Transitioi Equivalent) with Perforations Down. to Solid Outlet Pipe. 6.) Solid Outlet Plpe to Drain to Approved Area. I SCHEMATIC TOE DRAIN DETAIL DETAIL L Geotechnical 0 Coastal 0 Geologic 0 Environmental DETAILS N.T.S. a -?3/ 21 SLOPE (TYPICAL) SUBDRAIN ALONG RETAINING WALL DETAIL DETAIL 5 Geotechnical Coastal Geologic Environmental WILL WITH COMPACTED 7 NATIVE SOILS TOP OF WALL 1.) RETAINING WALL \ ___-__ ----- Ill2. MIN NISHED GRADE -MIRAFI 140 OR EQUAL FIL .TER FABRIC 3/4" CRUSHED GRAVEL Y- k4" DRAN SUBDRAIN ALONG RETAINING WALL DETAIL NOTTO SCWE 2.) 3.) NOTES: Soil Cap Compacted to 90 Percent Relative Compaction. Permeable Material May Be Gravel Wrapped in Filter Fabric (Mirafi 1401 or Equivalent). 4-Inch Diameter Perforated Pipe (SDR-35 of Equivalent) with Perforations Down. 4.) Pipe to Maintain a Minimum I 5.) Concrete Cutoff Wail to be Provided at Transition to Solid Outlet PiDe. Percent Fall. 6.) Solid Outlet Pipe to Drain to Approved Area. 7.) Cieanouts are Recommended at Each Properly Line. 8.) Compacted Effort Should Be Applied to Drain Rock. Erosion Control Cut and fill slopes will be subject to surficial erosion during and after grading. Onsite earth materials have a moderate to high erosion potential. Consideration should be given to providing hay bales and silt fences for the temporary control of surface water, from a geotechnical viewpoint. Landscape Maintenance Only the amount of irrigation necessary to sustain plant life should be provided. Over-watering the landscape areas will adversely affect proposed site improvements. We would recommend that any proposed open-bottom planters adjacent to proposed structures be eliminated for a minimum distance of 10 feet. As an alternative, closed-bottom type planters could be utilized. An outlet placed in the bottom of the planter, could be installed to direct drainage away from structures or any exterior concrete flatwork. If planters are constructed adjacent to structures, the sides and bottom of the planter should be provided with a moisture barrier to prevent penetration of irrigation water into the subgrade. Provisions should be made to drain the excess irrigation water from the planters without saturating the subgrade below or adjacent to the planters. Graded slope areas should be planted with drought resistant vegetation. Consideration should be given to the type of vegetation chosen and their potential effect upon surface improvements (Le., some trees will have an effect on concrete flatwork with their extensive root systems). From a geotechnical standpoint leaching is not recommended for establishing landscaping. If the surface soils are processed for the purpose of adding amendments, they should be recompacted to 90 percent minimum relative compaction. Gutters and DownsDouts As previously discussed in the drainage section, the installation of gutters and downspouts should be considered to collect roof water that may otherwise infiltrate the soils adjacent to the structures. If utilized, the downspouts should be drained into PVC collector pipes or non-erosive devices that will carry the water away from the house. Downspouts and gutters are not a requirement; however, from a geotechnical viewpoint, provided that positive drainage is incorporated into project design (as discussed previously). Subsurface and Surface Water Subsurface and surface water are not anticipated to affect site development, provided that the recommendations contained in this report are incorporated into final design and construction and that prudent surface and subsurface drainage practices are incorporated into the construction plans. Perched groundwater conditions along zones of contrasting permeabilities may not be precluded from occurring in the future due to site irrigation, poor drainage conditions, or damaged utilities, and should be anticipated. Should perched groundwater conditions develop, this office could assess the affected area(s) and provide Hallmark Communities W.O. 3975-0-SC Traditions at La Costa, Carlsbad July 30, 2004 File:e:wp9\3900\3975b.fcr Page 22 GeoSoils, Inc. the appropriate recommendations to mitigate the observed groundwater conditions. Groundwater conditions may change with the introduction of irrigation, rainfall, or other factors. Site Improvements Recommendations for exterior concrete flatwork design and construction can be provided - upon request. If in the future, any additional improvements (e.g., pools, spas, etc.) are planned for the site, recommendations concerning the geological or geotechnical aspects of design and construction of said improvements could be provided upon request. This office should be notified in advance of any fill placement, grading of the site, or trench backfilling after rough grading has been completed. This includes any grading, utility trench, and retaining wall backfills. Tile Floorinq Tile flooring can crack, reflecting cracks in the concrete slab below the tile, although small cracks in a conventional slab may not be significant. Therefore, the designer should consider additional steel reinforcement for concrete slabs-on-grade where tile will be placed. The tile installer should consider installation methods that reduce possible cracking of the tile such as slipsheets. Slipsheets or a vinyl crack isolation membrane (approved by the Tile Council of America/Ceramic Tile Institute) are recommended between tile and concrete slabs on grade. Additional Gradinq This office should be notified in advance of any fill placement, supplemental regrading of the site, or trench backfilling after rough grading has been completed. This includes completion of grading in the street and parking areas and utility trench and retaining wall backfills. Footing Trench Excavation All footing excavations should be observed by a representative of this firm subsequent to trenching and Drjor to concrete form and reinforcement placement. The purpose of the observations is to verity that the excavations are made into the recommended bearing material and to the minimum widths and depths recommended for construction. If loose or compressible materials are exposed within the footing excavation, a deeper footing or removal and recompaction of the subgrade materials would be recommended at that time. Footing trench spoil and any excess soils generated from utility trench excavations should be compacted to a minimum relative compaction of 90 percent, if not removed from the site. Hallmark Communities W.O. 3975-8-SC Traditions at La Costa, Carlsbad File:e:wp9\3900\3975b.fcr GeoSoils, Inc. July 30, 2004 Page 23 Trenchinq Considering the nature of the onsite soils, it should be anticipated that caving or sloughing could be a factor in subsurface excavations and trenching. Shoring or excavating the trench walls at the angle of repose (typically 25 to 45 degrees) may be necessary and should be anticipated. All excavations should be observed by one of our representatives and minimally conform to CAL-OSHA and local safety codes. Utilitv Trench Backfill 1. 2. 3. 4. All interior utility trench backfill should be brought to at least 2 percent above optimum moisture content and then compacted to obtain a minimum relative compaction of 90 percent of the laboratory standard. As an alternative for shallow (12-inch to 18-inch) under-slab trenches, sand having a sand equivalent value of 30 or greater may be utilized and jetted or flooded into place. Observation, probing and testing should be provided to verify the desired results. Exterior trenches adjacent to, and within areas extending below a 1:l plane projected from the outside bottom edge of the footing, and all trenches beneath hardscape features and in slopes, should be compacted to at least 90 percent of the laboratory standard. Sand backfill, unless excavated from the trench, should not be used in these backfill areas. Compaction testing and observations, along with probing, should be accomplished to verify the desired results. All trench excavations should conform to CAL-OSHA and local safety codes. Utilities crossing grade beams, perimeter beams, or footings should either pass below the footing or grade beam utilizing a hardened collar or foam spacer, or pass through the footing or grade beam in accordance with the recommendations of the structural engineer. . SUMMARY OF RECOMMENDATIONS REGARDING GEOTECHNICAL OBSERVATION AND TESTING We recommend that observation and/or testing be performed by GSI at each of the following construction stages: . During gradinghecertification. . During significant excavation (Le., higher than 4 feet). During placement of subdrains, toe drains, or other subdrainage devices, prior to . placing fill and/or backfill. Hallmark Communities W.O. 3975-B-SC Traditions at La Costa, Carlsbad July 30, 2004 File:e:wp9\3900\3975b.fcr Page 24 GeoSor’ls, Inc. After excavation of building footings, retaining wall footings, and free standing walls footings, prior to the placement of reinforcing steel or concrete. Prior to pouring any slabs or flatwork, after presoakinglpresaturation of building pads and other flatwork subgrade, before the placement of concrete, reinforcing steel, capillary break (i.e., sand, pea-gravel, etc.), or vapor barriers (Le., visqueen, etc.). During retaining wall subdrain installation, prior to backfill placement. During placement of backfill for area drain, interior plumbing, utility line trenches, and retaining wall backfill. During slope construction/repair. When any unusual soil conditions are encountered during any construction operations, subsequent to the issuance of this report. When any developer or homeowner improvements, such as flatwork, spas, pools, walls, etc., are constructed. A report of geotechnical observation and testing should be provided at the conclusion of each of the above stages, in order to provide concise and clear documentation of site work, andlor to comply with code requirements. GSI should review project sales documents to homeowners/homeowners associations for geotechnical aspects, including irrigation practices, the conditions outlined above, etc., prior to any sales. At that stage, GSI will provide homeowners maintenance guidelines which should be incorporated into such documents. OTHER DESIGN PROFESSIONALS/CONSULTANTS The design civil engineer, structural engineer, post-tension designer, architect, landscape architect, wall designer, etc., should review the recommendations provided herein, incorporate those recommendations into all their respective plans, and by explicit reference, make this report part of their project plans. This report presents minimum design criteriaforthe design of slabs, foundations and other elements possibly applicable to the project. These criteria should not be considered as substitutes for actual designs by the structural engineer/designer. The structural engineeddesigner should analyze actual soil-structure interaction and consider, as needed, bearing, expansive soil influence, and strength, stiffness and deflections in the various slab, foundation, and other elements in order to develop appropriate, design-specific details. As conditions dictate, it is possible that other influences will also have to be considered. The structural engineer/designer Hallmark Communities W.O. 3975-6-sc Traditions at La Costa, Carlsbad July 30,2004 File:e:wp9\39W\3975b.fcr Page 25 GeoSoils, Inc. should consider all applicable codes and authoritative sources where needed. If analyses by the structural engineer/designer result in less critical details than are provided herein as minimums, the minimums presented herein should be adopted. It is considered likely that some, more restrictive details will be required. If the structural engineer/designer has any questions or requires further assistance, they should not hesitate to call or otherwise transmit their requests to GSI. In order to mitigate potential distress, the foundation and/or improvement’s designer should confirm to GSI and the governing agency, in writing, that the proposed foundations and/or improvements can tolerate the amount of differential settlement and/or expansion characteristics and design criteria specified herein. PLAN REVIEW Final project plans should be reviewed by this office prior to construction, so that construction is in accordance with the conclusions and recommendations of this report. Based on our review, supplemental recommendations and/or further geotechnical studies may be warranted. LIMITATIONS The materials encountered on the project site and utilized for our analysis are believed representative of the area; however, soil and bedrock materials vary in character between excavations and natural outcrops or conditions exposed during mass grading. Site conditions may vary due to seasonal changes or other factors. Inasmuch as our study is based upon our review and engineering analyses and laboratory data, the conclusions and recommendations are professional opinions. These opinions have been derived in accordance with current standards of practice, and no warranty is expressed or implied. Standards of practice are subject to change with time. GSI assumes no responsibility or liability for work or testing performed by others, or their inaction: or work performed when GSI is not requested to be onsite, to evaluate if our recommendations have been properly implemented. Use of this report constitutes an agreement and consent by the user to all the limitations outlined above, notwithstanding any other agreements that may be in place. In addition, this report may be subject to review by the controlling authorities. Thus, this report brings to completion our scope of services for this portion of the project. Hallmark Communities W.O. 3975-8-SC Traditions at La Costa, Carlsbad July 30, 2004 File:e:wp9\3900W975b.fcr Page 26 Gedoils, Inc. The opportunity to be of service is sincerely appreciated. If you should have any questions, please do not hesitate to contact ( / Engineering Geologist, CEG 1340 our oftice. v BEV/RGC/JPF/DWS/jk Attachments: Table 1 - Field Density Test Results Table 2 - Traditions at La Costa Lot Summary - Geotechnical Conditions Appendix A - References Appendix B - Soil Corrosivity Study Plates 1 and 2 - Field Density Test Location Maps Distribution: (2) Addressee (2) Hallmark Communities Site Trailer, Attention: Mr. Jerry Welsh (1) Snipes-Dyes Associates, Attention: Mr. William Snipes Hallmark Communities W.O. 3975-B-SC Traditions at La Costa, Carlsbad July 30, 2004 File:e:wp9\39WW975b.fcr Page 27 GeoSoils, he. Table 1 FIELD DENSITY TEST RESULTS Hallmark Communities Traditions at La Costa, Carlsbad Fila: C:\excal\tables\3900\!3975b GeoSoils, he. W.O. 3975-8-sc July 2004 Page 1 Table 1 FIELD DENSITY TEST RESULTS LEGEND: * = Indicates Failed Test A = Indicates Retest FG = Finish Grade ND = Nuclear Densometer SC = Sand Cone Hallmark Communities Traditions at La Costa, Carlsbad File: C:\exoeRtables\3900\3975b GeoSoils, Inc. W.O. 3975-8-SC July 2004 Page 2 n a a w E? w GeoSoils, Inc. APPENDIX A REFERENCES APPENDIX A REFERENCES Benton Engineering, Inc.,l974, Final report on compacted filled ground, La Costa Vale Unit 1, dated February 28, Project # 72-8-18D. GeoSoils, Inc., 2004a, Geotechnical foundation plan review, Traditions at La Costa, City of Carlsbad, San Diego County, W.O. 3975-Ai-SC, dated May 24. -3 2004b, Geotechnical plan review, Traditions at La Costa, City of Carlsbad, San Diego County, California, W.O. 3975-A-SC, dated May 11. -9 2003, Preliminary geotechnical investigation, Proposed Northpark at La Costa, Tentative Map CT 02-25, Carlsbad, San Diego County, California, W.O. 3975-A-SC, dated August 5. International Conference of Building Officials, 1997, Uniform building code, dated April. Snipes-Dyes and Associates, 2003, Tentative map/conceptual base grading plan, Northpark at La Costa, dated March 14. GeoSoils, Inc. APPENDIX B SOIL CORROSIVITY STUDY M.J. SCHIFF 8 ASSOCIATES, INC. Consulting Corrosion Engineers - Since 1959 Phane: (909) 626-0967 I Fax: (909) 626.3316 431 W. Baseline Road E-mail: rnjsa@rnjschiff.com Clarernont, CA 91711 http:llwww.rnjschiff.corn June 15.2004 . GEOSOILS, INC. 5741 Palmer Way Carlsbad, California 92008 Attention: Mr. Brian Voss Re: Soil Corrosivity Study Hallmark - Traditions at La Costa La Costa, California YOUC #3975-B-SC, MJS&A M4-0738HQ INTRODUCTION Laboratory tests have been completed on one soil sample you provided for the referenced project. The purpose of these tests was to determine if the soils might have deleterious effects on underground utility piping and concrete structures. We assume that the sample provided is representative of the most corrosive soil at the site. The proposed project consists of 12 single-family homes. The site is located at the comer of Levante Street and La Costa Avenue. Water table depth was not provided; therefore, its effect on site corrosivity could not be accounted for in this analysis and report. The scope of this study is limited to a determination of soil corrosivity and general corrosion control recommendations for materials likely to be used for construction. Our recommendations do not constitute, and are not meant as a substitute for, design documents for the purpose of construction. If the architects and/or engineers desire more specific information, designs, specifications, or review of design, we will be happy to work with them as a separate phase of this project. TEST PROCEDURES The electrical resistivity of the sample was measured in a soil box per ASTM G57 in its as-received condition and again after saturation with distilled water. Resistivities are at about their lowest value when the soil is saturated. The pH of the saturated sample was measured. A 5:l water:soil extract from the sample was chemically analyzed for the major soluble salts commonly found in soils and for ammonium and nitrate. The total acidity was determined on the sample to assess the acidic buffering of the soil. Test results are shown in Table 1. CORROSION AND CATHODIC PROTECTION ENGINEERING SERVICES PLANS &SPECIFICATIONS FAILURE ANALYSIS EXPERT WITNESS CoRRClSlVlN ANn nAMAC= r.CSFCSMEUX GEOSOILS, INC. MJS9i.4 #04-073SHQ June 15. 2004 Page 2 SOIL CORROSIVITY A major factor in determining soil corrosivity is electrical resistivity. The electrical resistivity of a soil is a measure of its resistance to the flow of electrical current. Corrosion of buried metal is an . electrochemical process in which the amount of metal loss due to corrosion is directly proportional to the flow of electrical current (DC) from the metal into the soil. Corrosion currents, following Ohm's Law, are inversely proportional to soil resistivity. Lower electrical resistivities result from higher moisture and soluble salt contents and indicate corrosive soil. A correlation between electrical resistivity and corrosivity toward ferrous metals is: Soil Resistivity in ohm-centimeters Corrosivity Category over 10,000 mildly corrosive 2,000 to 10,000 moderately corrosive 1,000 to 2,000 corrosive below 1,000 severely corrosive Other soil characteristics that may influence corrosivity towards metals are pH, soluble salt content, soil types, aeration, anaerobic conditions, and site drainage. The electrical resistivity was in the mildly corrosive category with as-received moisture. When saturated, the resistivity was in the severely corrosive category. The resistivities dropped considerably with added moisture because the sample was dry as-received. Soil pH was 4.9. This value is very strongly acidic. Acidic soils can be corrosive to concrete and metallic buildkg materials. Total acidity was 480 mg H'kg. This is high enough to cause significant deterioration of the concrete as well as heaving if allowed to contact the concrete. The soluble salt content of the sample was very high. predominant constituents. Sulfate was in a range where sulfate resistant cement is recommended. Ammonium and nitrate were detected in low concentrations. Chloride and sulfate salts were the Tests were not made for sulfide and negative oxidation-reduction (redox) potential because these samples did not exhibit characteristics typically associated with anaerobic conditions. This soil is classified as severely corrosive to ferrous metals, aggressive to copper, and moderate for sulfate attack on concrete. GEOSOILS, INC. MJSStA #04-073SHQ CORROSION CONTROL RECOhIhIENDATIONS The life of buried materials depends on thickness, strength, loads, construction details, soil moisture, etc., in addition to soil corrosivity, and is, therefore, difficult to predict. Of more practical value are corrosion control methods that will increase the life of materials that would be subject to significant corrosion. S tee1 Pipe Abrasive blast underground steel piping and apply a dielectric coating such as polyurethane, extruded polyethylene, a tape coating system, hot applied coal tar enamel, or fusion bonded epoxy intended for underground use. Bond underground steel pipe with rubber gasketed, mechanical, grooved end, or other nonconductive type joints for electrical continuity. Electrical continuity is necessary for corrosion monitoring and cathodic protection. Electrically insulate each buried steel pipeline from dissimilar metals and metals with dissimilar coatings (cement-mortar vs. dielectric), and above ground steel pipe to prevent dissimilar metal corrosion cells and to facilitate the application of cathodic protection. Apply cathodic protection to steel piping as per NACE International Standard RP-0 169-02. Iron Pipe Encase cast and ductile iron piping per AWWA Standard C105 or coat with epoxy or polyurethane intended for underground use. Note: the thin factory-applied asphaltic coating applied to ductile iron pipe for transportation and aesthetic purposes does not constitute a corrosion control coating. Electrically insulate underground iron pipe fiom dissimilar metals and fiom above ground iron pipe with insulating joints per NACE International Standard RP-0286-02. Bond all nonconductive type joints for electrical continuity. Apply cathodic protection to ductile iron water piping as per NACE International Standard RF’- 0169-02. Copper Tubing Buried copper tubing shall be protected by: 1. Encasing the copper in two layers of 10-mil thick polyethylene sleeves taking care not to damage the polyethylene. Protect wrapped copper tubing by applying cathodic protection per NACE International Standard RP-0169-02. Any damaged polyethylene shall be repaired by wrapping it in 20-mil thick pipe wrapping tape. The amount of cathodic protection current needed can be minimized by coating the tubing. 2. Preventing soil contact. Soil contact may be prevented by placing the tubing above ground. 3. Install a factory coated copper pipe with a minimum of 100-mil thickness such as “Aqua Shield” or similar products. Polyethylene coating protects against elements that corrode copper and prevents contamination between copper and sleeving. However, it must be continuous with no cuts or defects if installed underground. GEOSOILS, INC. RIIJSkA ii04-073SHQ June 15,2004 rage 4 Plastic and VitriFicd Clay Pipe NO special precautions are required for plastic and vitritied clay piping placed undergound kiom a corrosion viewpoint. Protect all fittings and valves with wax tape per AWWA Standard C2 17-99 or epoxy. All Pipe On all pipes, appurtenances, and fittings not protected by cathodic protection, coat bare metal such as valves, bolts, flange joints, joint harnesses, and flexible couplings with wax tape per AWWA Standard C217-99 after assembly. Where metallic pipelines penetrate concrete structures such as building floors, vault walls, and thrust blocks use plastic sleeves, rubber seals, or other dielectric material to prevent pipe contact with the concrete and reinforcing steel. Concrete Protect concrete structures and pipe from sulfate attack in soil with a severe sulfate concentration, 0.1 to 0.2 percent. Use Type I1 cement, a maximum waterkement ratio of 0.50, and minimum strength of 4000 psi per applicable code, such as 1997 Uniform Building Code (UBC) Table 19-A-4 or American Concrete Institute (ACI-3 18) Table 4.3.1. Standard concrete cover over reinforcing steel may be used for concrete structures and pipe in contact with these soils. Concrete structures and pipe should be protected from acid attack due to the low pH and high total acidity. Concrete can be protected by preventing contact with the moisture in acidic soil. Contact can be prevented with impermeable, waterproof, acid resistant banier coatings such as Liquid Boot@. If soiI/concrete contact is prevented, sulfate resistant cement, as specified above, is not required. CLOSURE Our services have been performed with the usual thoroughness and competence of the engineering profession. No other warranty or representation, either expressed or implied, is included or intended. Please call if you have any questions. Resptfblly Submitted, *YJ&es T. Keegan Enc: Table 1 Reviewed by, $lo7 Jo W. French, P. E. &I. .J. Schiff& Associ:ites, Inc. Cc~ti.~Miig Ccrrrcrsiori Orgirieers - Sirrce / 959 431 W'. B(rsclit~e Rood Cli~reiriiirrl, C.4 91 711 Pllirri~: (9WJ 626-0967 Fii.~: (9119) 626-J3/6 E-iiriiil Iirhk rirj.$cliqJcorir wch.sitr: rrq.scliq/:corrr Table 1 - Laboratory Tests on Soil Samples flu/lrmr!i Yuirr #3975-BSC, MJS&I #04-073YLA B 26-iWuy-04 Sample ID Lot 4 FC Resistivity Units as-received ohm-cm saturated ohm-cm PH Electrical Conductivity mS/cm Chemical Analyses Cations calcium Ca" mdkg magnesium Mg2+ mgikg sodium Na" mdkg Anions carbonate COT mag bicarbonate HC03'- mgikg chloride . CI'. mgikg sulfate SO: mgikg Other Tests ammonium NH~'+ mg/kg nitrate NO," mg/kg sulfide S2. qual Redox mV Total Acidity H' mgikg .. .~ ......... ji .... : .................. ................... ii .......... :... ...... 120,000 410 4.9 1.12 289 I12 32 I ND ND 255 1,459 1.6 1.8 na na 480 ... ........................ ................... ... ... ,..,. .......................... ., ...... . :. ............................ ..: Electrical conductivity in millisiemendcm and chemical analysis were made on a 13 soil-to-water extract. mgikg = milligrams per kilogram (parts per million) of dly soil. Redox = oxidation-reduction potential in millivolts ND = not detected na = not analyzed Page I of 1