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HomeMy WebLinkAboutCT 14-10; POINSETTIA 61; POINSETTIA LANE BRIDGE STRUCTURAL SPECIAL PROVISIONS; 2018-09-20LENNAR~ moffatt & nichol 1660 Hotel Circle North Suite 500 San Diego, CA 92108 619-220-6050 www.moffattnichol.com POINSETTIA 61 POINSETTIA LANE BRIDGES - Bridge Construction Specifications Produced for Lennar Homes of California, Inc. September 20th, 2018 f?\Z Oj . 11) • CT 14 -l 0 (7\}Ji 11,o . i7W& !70-Z-2 '(Zow <>2oi7 -0111' Creative People, Practical Solutions.• [Page Intentionally Left Blank] llili~llililllllll moffatt & nichol Creative People, Practical Solutions.® Table of Contents Part 1 Structure Special Provisions Part 2 Revised Standard Specifications Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 ••• ~ mo ff at t & n i ch o I Creative People, Practical Solutions.~ [Page Intentionally Left Blank] llii~llii~ mo ff at t & n i c ho I Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 Creative People, Practical Solutions.g PART 1 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 STRUCTURE SPECIAL PROVISIONS llulll~IIIIII m Off at t & n i C h O I Creative People, Practical Solutions.~ [Page Intentionally Left Blank] ll!i--1111~ moffatt & nichol Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 Creative People, Practical Solutions.® PART 1 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09-20-2018 STRUCTURE SPECIAL PROVISIONS TABLE OF CONTENTS INTRODUCTION .......................................................................................................................................... 1 ORGANIZATION .......................................................................................................................................... 1 DIVISION I GENERAL PROVISIONS ......................................................................................................... 1 1 GENERAL. ................................................................................................................................................ 1 2 BIDDING ................................................................................................................................................... 3 3 CONTRACT AWARD AND EXECUTION ................................................................................................ 3 4 SCOPE OF WORK ................................................................................................................................... 3 5 CONTROL OF WORK .............................................................................................................................. 3 6 CONTROL OF MATERIALS ..................................................................................................................... 3 7 LEGAL RELATIONS AND RESPONSIBILITY TO THE PUBLIC ............................................................. 3 8 PROSECUTION AND PROGRESS ......................................................................................................... 4 9 PAYMENT ................................................................................................................................................ 4 DIVISION Ill EARTHWORK AND LANDSCAPE ......................................................................................... 5 19 EARTHWORK ........................................................................................................................................ 5 DIVISION VI STRUCTURES ....................................................................................................................... 6 48 TEMPORARY STRUCTURES ............................................................................................................... 6 49 PILING .................................................................................................................................................... 6 51 CONCRETE STRUCTURES ................................................................................................................ 11 52 REINFORCEMENT .............................................................................................................................. 12 DIVISION VIII MISCELLANEOUS CONSTRUCTION ............................................................................... 12 73 CONCRETE CURBS AND SIDEWALKS ............................................................................................. 12 75 MISCELLANEOUS METAL .................................................................................................................. 12 78 INCIDENTAL CONSTRUCTION .......................................................................................................... 13 DIVISION IX TRAFFIC CONTROL DEVICES ........................................................................................... 14 83 RAILINGS AND BARRIERS ................................................................................................................. 14 DIVISION XI MATERIALS ......................................................................................................................... 16 90 CONCRETE .......................................................................................................................................... 16 STANDARD PLANS LIST .......................................................................................................................... 17 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA PART1 Structure Special Provisions Page -i Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09-20-2018 [Page Intentionally Left Blank) PART1 Structure Special Provisions Page -ii PART 1 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09-20-2018 STRUCTURE SPECIAL PROVISIONS INTRODUCTION Bridge construction in this section shall conform to the provisions in the Master Trade Partner Agreement, the 2015 Edition of the State of California Department of Transportation Standard Specifications ( Standard Specifications), the 2015 Edition of the State of California Department of Transportation Standard Plans ( Standard Plans), and these special provisions. Refer to Part 2 of the Bridge Construction Specifications, for Revised Standard Specifications related to bridge construction. Refer to Schedule 4 of the Master Trade Partner Agreement, for the Foundation Report -Poinsettia Lane Bridges, by Group Delta, Inc., dated March 16, 2018; and the Bat Roosts Recommendations for the Poinsettia Lane Bridge, Poinsettia 61 Project, by Dudek, dated April 4, 2018, provided as supplemental information. AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA . ORGANIZATION Special provisions are under headings that correspond with the main-section headings of the Standard Specifications. A main-section heading is a heading shown in the table of contents of the Standard Specifications. Each special provision begins with a revision clause that describes or introduces a revision to the Standard Specifications as revised by any revised standard specification. Any paragraph added or deleted by a revision clause does not change the paragraph numbering of the Standard Specifications for any other reference to a paragraph of the Standard Specifications. AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA DIVISION I GENERAL PROVISIONS 1 GENERAL PART1 Structure Special Provisions Page -1 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09-20-2018 Add to section 1-1.01: Bid Items and Aoolicable Sections Item description Applicable section STRUCTURE EXCAVATION (BRIDGE) 19 STRUCTURE BACKFILL (BRIDGE) 19 30" CAST-IN-DRILLED-HOLE CONCRETE PILING 49 PRESTRESSING CAST-IN-PLACE CONCRETE (TRANSVERSE) 50 STRUCTURAL CONCRETE, BRIDGE FOOTING 51 STRUCTURAL CONCRETE, BRIDGE 51 STRUCTURAL CONCRETE, BRIDGE (POLYMER FIBER) 51 STRUCTURAL CONCRETE, APPROACH SLAB 51 JOINT SEAL (MR 2") 51 BAR REINFORCING STEEL (BRIDGE) 52 12" WELDED STEEL PIPE CASING BRIDGE 70 20" WELDED STEEL PIPE CASING BRIDGE 70 MINOR CONCRETE (SIDEWALK) 73 MISCELLANEOUS METAL (BRIDGE) 75 BRIDGE DECK DRAINAGE SYSTEM 75 STAIN GALVANIZED SURFACES 78 CONCRETE BARRIER (TYPE 90) 83 PEDESTRIAN RAILING 83 Add to section 1-1.07: Wherever in these Special Provisions, Standard Specifications, Standard Plans or Bridge Plans, the following terms are used, the intent and meaning shall be interpreted as follows: CITY: City of Carlsbad OWNER: Lennar Homes of California, Inc. STATE/AGENCY: Authorized representative of the CITY or OWNER DEPARTMENT OF TRANSPORTATION OR DEPARTMENT: Authorized representative of the CITY or OWNER ENGINEER: Authorized representative of the CITY or OWNER DIRECTOR OF TRANSPORTATION: Authorized representative of the CITY or OWNER TRANSPORTATION LABORATORY: Authorized representative of the CITY or OWNER DIVISION OF STRUCTURE DESIGN: Authorized representative of the CITY or OWNER AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA PART1 Structure Special Provisions Page -2 2 BIDDING Delete Section 2 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09-20-2018 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA 3 CONTRACT AWARD AND EXECUTION Delete Section 3 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA 4 SCOPE OF WORK Delete Section 4 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA 5 CONTROL OF WORK Delete Section 5, except for sections 5-1 .01, 5-1.02, 5-1.03, 5-1.23 and 5-1 .26 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA 6 CONTROL OF MATERIALS Conform to Section 6 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA 7 LEGAL RELATIONS AND RESPONSIBILITY TO THE PUBLIC Delete Section 7, except for section 7-1.02K(6) AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA PART1 Structure Special Provisions Page-3 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09-20-2018 8 PROSECUTION AND PROGRESS Delete Section 8 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA 9 PAYMENT Replace the headings and paragraphs in section 9 with: 9-1 .01 GENERAL Payment shall conform to Schedule 9 of the Master Trade Partner Agreement and the following special provisions. 9-1.02 MEASUREMENT 9-1 .02A General The bid item quantities are determined using US customary units. Except for final pay item quantities, the Engineer measures quantities for payment. 9-1 .028 Final Pay Item Quantities A bid item quantity is shown as a final pay item for payment purposes only. For a final pay item, accept payment based on the Bid Item List quantity, regardless of the actual quantity used unless dimensions are changed by the Engineer. 9-1.03 PAYMENT SCOPE Payment is full compensation for all work involved in each bid item shown on the Bid Item List by the unit of measure shown for that bid item. Full compensation for work specified in Divisions I, II , and XI is included in the payment for the bid items unless: 1 . Bid item for the work is shown on the Bid Item List 2. Work is specified as change order work Work paid for under one bid item is not paid for under any other bid item. Payment for a bid item includes payment for work in sections referenced by the section set forth by that bid item. 9-1.04 PROGRESS PAYMENTS 9-1.04A General Submit certification stating the work complies with the QC procedures. The Engineer does not process a progress payment without a signed certification. 9-1.048 Materials On Hand The following items are eligible for progress payment even if they are not incorporated into the work: 1. Bridge deck drainage system 2. Prestressing steel, sealed packages only 3. Prestressing ducts and anchorages 4. Metal railing components PART 1 Structure Special Provisions Page -4 5. Miscellaneous bridge metal 6. Reinforcement 7. Welded steel pipe casing 8. Joint seals Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09-20-2018 A material on hand but not incorporated into the work is eligible for a progress payment if: 1. Listed in a special provision as eligible and is in compliance with other Contract parts 2. Purchased 3. Invoice is submitted 4. Stored on the project site 9-1 .04C Mobilization Partial payments for mobilization are made as described below except the amount of work completed does not include the amount earned for mobilization. Partial payments for mobilization costs shall not to exceed the following: 1. When 5 percent of the original contract amount is earned, 50 percent of the amount bid for mobilization, or 5 percent of the original contract amount, whichever is lesser, may be paid. 2. When 10 percent of the original contract amount is earned, 75 percent of the amount bid for mobilization or 7.5 percent of the original contract amount, whichever is lesser, may be paid. 3. When 20 percent of the original contract amount is earned, 95 percent of the amount bid for mobilization, or 9.5 percent of the original contract amount, whichever is lesser, may be paid. 4. When 50 percent of the original contract amount is earned, 100 percent of the amount bid for mobilization, or 10 percent of the original contract amount, whichever is lesser, may be paid. 5. Upon completion of all work on the project, payment of any amount bid for mobilization in excess of 10 percent of the original contract amount will be paid. The partial payment amount is reduced by a prorated amount bid in excess of the maximum allowed above. The item total for mobilization in excess of the maximum allowed is paid in the 1st payment after Contract acceptance. AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA DIVISION Ill EARTHWORK AND LANDSCAPE 19 EARTHWORK Add to the beginning of section 19-3.038(1): For footings at Piers 2 and 3, ground or surface water is expected to be encountered but seal course concrete is not needed. Add to section 19-3.04: Structure excavation for footings where ground or surface water is encountered is paid for as structure excavation (bridge). PART1 Structure Special Provisions Page -5 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09-20-2018 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA 13. Camber strips DIVISION VI STRUCTURES 48 TEMPORARYSTRUCTURES Add to the list in the 4th paragraph of section 48-2.01C(2): Replace the 4th paragraph of section 48-2.03C with: Use camber strips to compensate for falsework deflection, vertical alignment, and anticipated structure deflection. Furnish the amount of camber to be used in constructing falsework. AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA 49 PILING Add to section 49-3.02A(1) : All CIDH Concrete piles are specified as end bearing. If the Engineer determines that the drilled hole does not meet the requirements of a dry hole or dewatered hole when the specified tip elevation is reached, the pile will no longer be specified as end bearing. If the Engineer determines a pile is no longer specified as end bearing: 1. Engineer will lower the specified tip elevation 2. CIDH concrete pile, including bar reinforcing steel msut be extended to the revised elevation 3. Inspection pipes must be installed 4. Pile must be constructed under slurry 5. You perform acceptance testing under 49-3.02A(4)(d) The additional work involved when the Engineer determines a pile is no longer specified as end bearing is change order work. Add to section 49-3.02B(6)(c): The synthetic slurry must be one of the materials shown in the following table: PART1 Structure Special Provisions Page -6 Material SlurryPro CDP Super Mud Shore Pac GCV T erragel or Novagel Polymer BIG FOOT POLY-BORE Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09-20-2018 Manufacturer KB INTERNATIONAL LLC 735 BOARD ST STE 209 CHATTANOOGA TN 37402 (423) 266-6964 PDS CO INC 105 W SHARP ST EL DORADO AR 71731 /870) 863-5707 CETCO CONSTRUCTION DRILLING PRODUCTS 2870 FORBS AVE HOFFMAN ESTATES IL 60192 /800) 527-9948 GEO-TECH SERVICES LLC 220 N. ZAPATA HWY STE 11A-449A LAREDO TX 78043 (210) 259-6386 MATRIX CONSTRUCTION PRODUCTS 50 S MAIN ST STE 200 NAPERVILLE IL 60540 (877) 591 -3137 BAROID INDUSTRIAL DRILLING PRODUCTS 3000 N SAM HOUSTON PKWY EAST HOUSTON TX 77032 /877) 379-7412 Use synthetic slurries in compliance with the manufacturer's instructions. Synthetic slurries shown in the above table may not be appropriate for a given job site. Synthetic slurries must comply with the Department's requirements for synthetic slurries to be included in the above table. The requirements are available from the Offices of Structure Design, P.O. Box 168041, MS# 9-4/11G, Sacramento, CA 95816-8041. SlurryPro CDP synthetic slurry must comply with the requirements shown in the following table: PART1 Structure Special Provisions Page -7 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09-20-2018 SlurrvPro CDP Quality characteristic Test method Requirement Density Mud weight (density), During drilling (pcf) API RP 13B-1 , ~ 67.08 section 4 Before final cleaning and immediately ~ 64.08 before placing concrete (ocf) Viscosity Marsh funnel and cup. During drilling (sec/qt) API RP 13B-1, section 6.2 50-120 Before final cleaning and immediately ~70 before placinq concrete (sec/at) pH Glass electrode pH meter 6.0-11 .5 or pH paper Sand content, percent by volume Sand, Before final cleaning and immediately API RP 13B-1 , section 9 ~ 1.0 before placina concrete(%) NOTE: Slurry temperature must be at least 40 °F when tested. art authorized, you may use slurry in a salt water environment. The allowable density of slurry in a salt water environment may be increased by 2 pcf. Super Mud synthetic slurry must comply with the requirements shown in the following table: S M uoer ud Quality characteristic Test method Requirement Density Mud weight (density), During drilling (pcf) API RP 13B-1 , ~ 64.0° section 4 Before final cleaning and immediately ~ 64.08 before placing concrete (pcf) Viscosity Marsh funnel and cup. During drilling (sec/qt) API RP 13B-1, section 6.2 32-60 Before final cleaning and immediately ~60 before olacinq concrete (sec/qt) pH Glass electrode pH meter 8.0-10.0 or pH paper Sand content, percent by volume Sand, Before final cleaning and immediately API RP 13B-1, section 9 ~ 1.0 before placing concrete(%) NOTE: Slurry temperature must be at least 40 °F when tested. 8 lf authorized, you may use slurry in a salt water environment. The allowable density of slurry in a salt water environment may be increased by 2 pct. PART1 Structure Special Provisions Page -8 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09-20-2018 Shore Pac GCV synthetic slurry must comply with the requirements shown in the following table: Shore Pac GCV Quality characteristic Test method Reauirement Density Mud weight (density), During drilling (pcf) API RP 138-1, :S 64.oa section 4 Before final cleaning and immediately :s; 64.oa before placing concrete tocf) Viscosity Marsh funnel and cup. During drilling (sec/qt) API RP 138-1 , section 6.2 33-74 Before final cleaning and immediately :S 57 before olacinq concrete (sec/at) pH Glass electrode pH meter 8.0-11 .0 or pH paper Sand content, percent by volume Sand, Before final cleaning and immediately API RP 138-1, section 9 :S 1.0 before olacina concrete (%) NOTE: Slurry temperature must be at least 40 °F when tested. 8 lf authorized, you may use slurry in a salt water environment. The allowable density of slurry in a salt water environment may be increased by 2 pcf. Terragel or Novagel Polymer synthetic slurry must comply with the requirements shown in the following table: Terraael or Novaael Polymer Quality characteristic Test method Reauirement Density Mud weight (density), During drilling (pct) API RP 138-1 , :S 67.08 section 4 Before final cleaning and immediately :S 64.08 before olacina concrete (pcf) Viscosity Marsh funnel and cup. During drilling (sec/qt) API RP 138-1 , section 6.2 45-104 Before final cleaning and immediately :S 104 before olacing concrete (sec/at) pH Glass electrode pH meter 6.0-11.5 or pH paper Sand content, percent by volume Sand, Before final cleaning and immediately API RP 138-1 , section 9 :S 1.0 before olacinq concrete(%) NOTE: Slurry temperature must be at least 40 °F when tested. 8lf authorized, you may use slurry in a salt water environment. The allowable density of slurry in a salt water environment may be increased by 2 pcf. PART1 Structure Special Provisions Page -9 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09-20-2018 BIG-FOOT synthetic slurry must comply with the requirements shown in the following table: BIG-FOOT Quality characteristic Test method Requirement Density Mud weight (density), During drilling (pcf) API RP 138-1, s 64.08 section 4 Before final cleaning and immediately s 64.08 before placinq concrete (pcf) Viscosity Marsh funnel and cup. During drilling (sec/qt) API RP 138-1, section 6.2 30-125 Before final cleaning and immediately 55-114 before placing concrete (sec/at) pH Glass electrode pH meter 8.5-10.5 or oH oaoer Sand content, percent by volume Sand, Before final cleaning and immediately API RP 138-1, section 9 s 1.0 before placinq concrete(%) NOTE: Slurry temperature must be at least 40 °F when tested. 8lf authorized, you may use slurry in a salt water environment. The allowable density of slurry in a salt water environment may be increased by 2 pcf. POLY-BORE synthetic slurry must comply with the requirements shown in the following table: POLY-BORE Quality characteristic Test method Reauirement Density Mud weight (density), During drilling (pcf) API RP 138-1, 62.8-65.88 section 4 Before final cleaning and immediately 62.8-64.08 before placing concrete (ocf) Viscosity Marsh funnel and cup. During drilling (sec/qt) API RP 138-1, section 6.2 50-80 Before final cleaning and immediately 50-80 before placing concrete (sec/at) pH Glass electrode pH meter 7.0-10.0 or oH paoer Sand content, percent by volume Sand, Before final cleaning and immediately API RP 138-1, section 9 s 1.0 before placing concrete(%) NOTE: Slurry temperature must be at least 40 °F when tested . 8lf authorized, you may use slurry in a salt water environment. The allowable density of slurry in a salt water environment may be increased by 2 pcf. Add to section 49-3.02C(4): If the hole is drilled below the specified tip elevation shown, the reinforcement must extend to within 3 inches of the bottom of the drilled hole for the piles that are specified as end bearing. PART1 Structure Special Provisions Page -10 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09-20-2018 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA 51 CONCRETE STRUCTURES Add to section 51-1.01A: The concrete at the following locations must be integrally pigmented colored concrete: 1. All bridge concrete except for footings and piles 2. Approach slabs 3. Railings and barriers 4. Sidewalks The color must match Cocoa No. 6130 by Davis Colors. Construct test panels for colored concrete. Test panels are required for every concrete mix design utilizing colored concrete. Furnish and install bat roosts where shown in accordance with the Bat Roosts Recommendations for the Poinsettia Lane Bridge, Poinsettia 61 Project. Add to section 51-1 .01C(1): Replace the 2nd paragraph of section 51-1.01 C(1) with: Submit a deck placement plan for concrete bridge decks. Include in the placement plan your method and equipment for ensuring that the concrete bridge deck is kept damp by misting immediately after finishing the concrete surface. Add to section 51-1.028: Concrete for concrete bridge decks must contain polymer fibers. Each cubic yard of concrete must contain at least 1 pound of microfibers and at least 3 pounds of macrofibers. Concrete for concrete bridge decks must contain a shrinkage reducing chemical admixture. Each cubic yard of concrete must contain at least 3/4 gallon of a shrinkage reducing admixture. If you use the maximum dosage rate shown on the Authorized Material List for the shrinkage reducing admixture, your submitted shrinkage test data does not need to meet the shrinkage limitation specified. Replace the 1st paragraph of section 51-1.03F(5)(b)(i) with: Texture bridge deck surfaces longitudinally by grinding and grooving. Replace the 2nd paragraph of section 51-1.03H with: Cure the top surface of bridge decks by (1) misting and (2) the water method using a curing medium under section 90-1.038(2). After strike off, immediately and continuously mist the deck with an atomizing nozzle that forms a mist and not a spray. Continue misting until the curing medium has been placed and the application of water for the water method has started. At the end of the curing period, remove the curing medium and apply curing compound on the top surface of the bridge deck during the same work shift under section 90-1.038(3). The curing compound must be curing compound no. 1. PART 1 Structure Special Provisions Page-11 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09-20-2018 Delete the 4th paragraph of section 51-1.0JH. AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA 52 REINFORCEMENT Add to section 52-1.03D: Where integrally pigmented colored concrete is used, supports for reinforcement at exposed concrete faces must be compatible with the final concrete color. Replace section 52-3.04 with: Galvanized bar reinforcement is paid for as bar reinforcing steel (bridge). AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA DIVISION VIII MISCELLANEOUS CONSTRUCTION 73 CONCRETE CURBS AND SIDEWALKS Add to section 73-1.02A: Concrete for sidewalks must be integrally pigmented colored concrete and comply with section 51-1 .01A. AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA 75 MISCELLANEOUS METAL Add to the list in the 2nd paragraph of section 75-3.01A: Add to the end of section 75-3.01A: Bridge deck drainage system consists of: 1. Deck drain assemblies and associated hardware 2. Drain pipes 3. Pipe hangers and associated hardware PART1 Structure Special Provisions Page -12 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09-20-2018 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA 78 INCIDENTAL CONSTRUCTION Replace Reserved in section 78-4.07 with: 78-4.07 A GENERAL 78-4.07A(1) Summary Section 78-4.07 includes specifications for staining galvanized surfaces to achieve a rustic brown color with a matte finish. 78-4.07 A(2) Definitions Not Used 78-4.07 A(3) Submittals Submit the following items for the stain: 1. Product data, including the manufacturer's product sheet, SOS, and application instructions 2. Certificate of compliance 3. Work plan showing methods to control overspray and spillage and protect adjacent surfaces during staining 78-4.07 A(4) Quality Assurance Apply the stain to a test section at least 2 feet long. The test section may be a section of the surface to be stained if authorized. The test section must be: 1. Prepared and stained using the same materials, equipment, and methods to be used in the staining work 2. Cured under the manufacturer's instructions 3. Authorized before starting the staining work Notify the Engineer at least 5 business days before staining the test section. If ordered, prepare and stain additional test sections. Preparing and staining more than 1 additional test section is change order work. The Engineer uses the authorized test section to determine the acceptability of the staining work. If the test section is not incorporated into the work, dispose of the test section after the staining work is complete and authorized. 78-4.078 MA TE RIALS The stain must be Natina Steel from Natina Products, LLC. Obtain the stain from: NATINA PRODUCTS, LLC PO BOX 4563 PALM DESERT CA 92261 (877) 762-8462 PART1 Structure Special Provisions Page -13 78-4.07C CONSTRUCTION 78-4.07C(1) General Not Used 78-4.07C(2) Preparation Before applying the stain: Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09-20-2018 1. Identify and obtain authorization for the surfaces to be stained 2. Remove oils, dirt, and other contaminants from surfaces to be stained 3. Dry all surfaces to be stained 78-4.07C(3) Application Stain the galvanized surfaces under the manufacturer's instructions to achieve a color consistent with the color of the authorized test section. Apply stain only to thoroughly dry surfaces during periods of favorable weather. Control overspray and protect adjacent surfaces during staining using an authorized method. After application of the stain, keep stained galvanized surfaces dry as specified in the manufacturer's instructions. Repair stained surfaces damaged during work activities with materials equal to that of the specified stain. 78-4.07D PAYMENT Not Used AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA DIVISION IX TRAFFIC CONTROL DEVICES 83 RAILINGS AND BARRIERS Add to section 83-2.01A(1): Construct Concrete Barrier Type 90 under section 83-2.05. Add to section 83-2.058(4): Stain all exposed galvanized surfaces under section 78-4.07. Do not chemically treat the galvanized surfaces before staining. Galvanize the nuts, bolts, and washers after fabrication. Replace Reserved in section 83-2.10 with: 83-2.10 PEDESTRIAN RAILING 83-2.1 0A General Section 83-2.10 includes specifications for fabricating and constructing metal railing on a concrete parapet, including concrete pilasters. PART1 Structure Special Provisions Page -14 Concrete must comply with section 51 . Reinforcement must comply with section 52. Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09-20-2018 Submit shop drawings for the Pedestrian Railing. The shop drawings must include: 1. Details for venting and pickup holes in rails and sleeves 2. Railing layout 3. Complete details for the construction of the work, including construction methods, sequence of shop and field assembly, and installation procedures Submit 7 copies of the shop drawings. Allow 25 days for review. Upon authorization, the Engineer returns 2 copies to you for use during construction. 83-2.1 OB Materials The materials for metal railing components must comply with the specifications shown in the following table: Material Specification Rail and Post Tubes ASTM A500/A500M, Grade B Rolled bars and plates ASTM A36/A36M Rail splice sleeves ASTM A36/A36M Bolts ASTM A325/A325M or A449 Threaded rods ASTM A449 Nuts and washers ASTM A563 and F436 Fabricate rail tubes to fit the horizontal curve if the radius is less than 900 feet. Galvanize ferrous metal parts after fabrication under section 75-1.02B. Bolts and threaded rods furnished under ASTM A449 must comply with the mechanical requ irements specified in ASTM A449 after galvanizing. The difference between out-to-out rail splice sleeve dimensions and the clear inside dimensions of the tubular steel rail elements must not exceed 3/16 inch after galvanizing. Stain all exposed galvanized surfaces of the Metal Railing under section 78-4.07. Grout for use in setting posts into sockets must be a non-shrink cement-grout mixture comprised of cement and sand. Grout must match the adjacent concrete color and finish of the curb supporting the railing. 83-2.1 OC Construction Metal railings must present a smooth, uniform appearance in their final position, conforming closely to the horizontal and vertical lines shown or ordered. Carefully handle the materials such that no parts are bent, broken, abraded, or otherwise damaged. Do not use manufacturing, handling, or installation methods that damage or distort the members or damage the galvanizing or stain. Adjust the vertical position of the metal railing to compensate for the camber and dead load deflection of the superstructure. The Engineer determines the adjustment amount before the railing is installed. Erect railings carefully and true to line and grade. Posts must be plumb within a tolerance not to exceed 0. 02 foot in 10 feet. Adjacent rail elements must align with each other within 1 /16 inch. PART 1 Structure Special Provisions Page -15 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09-20-2018 Posts must be grouted into place as shown. Remove and reinstall grout if shrinkage at the post pocket areas is visible, or if color and finish does not match the adjacent concrete. The Engineer determines if the finished grout is not acceptable. 83-2.10D Payment The payment quantity for Pedestrian Railing is the length measured from end to end along the face of railing, including the reinforced concrete pilasters. AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA DIVISION XI MATERIALS 90 CONCRETE Add to section 90-1 .01 C: 90-1.01 C(11) Polymer Fibers Submit fiber manufacturer's product data and instructions for use. Submit a certificate of compliance for each shipment and type of fibers. Replace the row for bridge deck concrete in the table in the 1st paragraph of section 90-1 .02A with: I Bridge deck concrete 0.032 Add to section 90-1.02H: Concrete at abutment piles, footings, stems, backwalls, and wingwalls is in a corrosive environment. For concrete at abutment piles, footings, stems, backwalls, and wingwalls, the ratio of the quantity of free water to the quantity of cementitious material must not exceed 0.40. Add to section 90-1.02: 90-1.02K Polymer Fibers Fibers must comply with ASTM D 7508. Microfibers must be from 1/2 to 2 inches long. Macrofibers must be from 1 to 2-1 /2 inches long. AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA PART1 Structure Special Provisions Page -16 AJA A3B A3C A10A RSP A10B A10C A10D A10E A62C B0-5 B0-13 BS-21 B7-1 B7-6 B7-8 B7-10 RSP B7-11 RSP B8-5 B14-5 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09-20-2018 STANDARD PLANS LIST The standard plan sheets applicable to this Contract include those listed below. The applicable revised standard plans (RSPs) listed below are included in the project plans. ABBREVIATIONS, LINES, SYMBOLS, AND LEGEND Abbreviations (Sheet 1 of 3) Abbreviations (Sheet 2 of 3) Abbreviations (Sheet 3 of 3) Legend -Lines and Symbols (Sheet 1 of 5) Legend -Lines and Symbols (Sheet 2 of 5) Legend -Lines and Symbols (Sheet 3 of 5) Legend -Lines and Symbols (Sheet 4 of 5) Legend -Lines and Symbols (Sheet 5 of 5) EXCAVATION AND BACKFILL Limits of Payment for Excavation and Backfill -Bridge BRIDGE DETAILS Bridge Details Bridge Details JOINT SEALS Joint Seals (Maximum Movement Rating = 2") BOX GIRDER DETAILS Box Girder Details DECK DRAINS Deck Drains -Types D-1 and D-2 Deck Drainage Details UTILITY OPENING Utility Opening -Box Girder Utility Details CAST-IN-PLACE POST-TENSIONED GIRDER Cast-In-Place Post-Tensioned Girder Details WATER SUPPLY LINE (BRIDGE) Water Supply Line (Details) (Pipe Sizes Less Than 4") AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA PART1 Structure Special Provisions Page -17 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09-20-2018 [Page Intentionally Left Blank] PART1 Structure Special Provisions Page -18 PART2 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 REVISED STANDARD SPECIFICATIONS ~~~~ moffatt & nichol Creative People, Practical Solutions.® [Page Intentionally Left Blank] 1111.-1111~ moffatt & nichol Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 Creative People, Practical Solutions.® PART 2 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 REVISED STANDARD SPECIFICATIONS TABLE OF CONTENTS INTRODUCTION .......................................................................................................................................... 1 ORGANIZATION .......................................................................................................................................... 1 DIVISION I GENERAL PROVISIONS ......................................................................................................... 1 1 GENERAL. ................................................................................................................................................ 1 6 CONTROL OF MATERIALS ..................................................................................................................... 3 7 LEGAL RELATIONS AND RESPONSIBILITY TO THE PUBLIC ............................................................. 3 DIVISION IV SU BASES AND BASES ......................................................................................................... 4 29 TREATED PERMEABLE BASES ........................................................................................................... 4 DIVISION VI STRUCTURES ....................................................................................................................... 7 49 PILING .................................................................................................................................................... 7 50 PRESTRESSING CONCRETE ............................................................................................................ 17 51 CONCRETE STRUCTURES ................................................................................................................ 18 52 REINFORCEMENT .............................................................................................................................. 24 55 STEEL STRUCTURES ......................................................................................................................... 27 59 STRUCTURAL STEEL COATINGS ..................................................................................................... 29 DIVISION VIII MISCELLANEOUS CONSTRUCTION ............................................................................... 30 73 CONCRETE CURBS AND SIDEWALKS ............................................................................................. 30 75 MISCELLANEOUS METAL .................................................................................................................. 31 78 INCIDENTAL CONSTRUCTION .......................................................................................................... 31 DIVISION IX TRAFFIC CONTROL DEVICES ........................................................................................... 33 83 RAILINGS AND BARRIERS ................................................................................................................. 33 DIVISION XI MATERIALS ......................................................................................................................... 34 90 CONCRETE .......................................................................................................................................... 34 96 GEOSYNTHETICS ............................................................................................................................... 39 AAAAA AAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAA PART2 Revised Standard Specifications Page -i Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 [Page Intentionally Left Blank] PART2 Revised Standard Specifications Page -ii Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 PART2 REVISED STANDARD SPECIFICATIONS REVISION DATED 04-20-18 INTRODUCTION The Revised Standard Specifications in this section apply to bridge construction only. Refer to Part 1 of the Bridge Construction Specifications for Structure Special Provisions related to bridge construction. AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA ORGANIZATION Revised standard specifications are under headings that correspond with the main-section headings of the Standard Specifications. A main-section heading is a heading shown in the table of contents of the Standard Specifications. A date under a main-section heading is the date of the latest revision to the section. Each revision to the Standard Specifications begins with a revision clause that describes or introduces a revision to the Standard Specifications. For a revision clause that describes a revision, the date on the right above the clause is the publication date of the revision. For a revision clause that introduces a revision, the date on the right above a revised term, phrase, clause, paragraph, or section is the publication date of the revised term, phrase, clause, paragraph, or section. For a multiple-paragraph or multiple-section revision, the date on the right above a paragraph or section is the publication date of the paragraphs or sections that follow. Any paragraph added or deleted by a revision clause does not change the paragraph numbering of the Standard Specifications for any other reference to a paragraph of the Standard Specifications. AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA DIVISION I GENERAL PROVISIONS 1 GENERAL 04-20-18 Delete item 1 in the list in the 12th paragraph of section 1-1.01. PART2 Revised Standard Specifications Page -1 01-20-17 APCD AQMD CISS CSL css GGL Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 Add to the 1st table of section 1-1.06: 07-21-17 air pollution control district air quality manaaement district cast-in-steel shell crosshole sonic loaaina cement stabilized soil aamma-qamma loaainq Replace plant establishment period and its definition in section 1-1.078 with: plant establishment period: Number of working days shown on the Notice to Bidders for plant establishment work. 01-20-17 Add to section 1-1.078: 01-20-17 permanent erosion control establishment period: Number of working days shown on the Notice to Bidders for permanent erosion control establishment work. 07-21-17 traffic break: Traffic operation performed by a California Highway Patrol officer or other law enforcement officer to slow or stop traffic within the traveled way. Authorized Facility Audit List Authorized Material List Authorized Material Source List Authorized Material Systems List Authorized Laboratory List Replace the 1st row of the table in section 1-1.11 with: http://www.dot.ca.gov/hq/esc/Translab/ OSM/documents/smdocuments/lnterne -- t auditlistinQ.pdf http: //www.dot.ca.gov/hq/esc/approved _products_list/ - http://www.dot.ca.gov/hq/esc/Translab/ authorized_material_source_list/ - http://www.dot.ca.gov/hq/esc/Translab/ authorized_systems_list/ -- http://www.dot.ca.gov/hq/esc/Translab/ authorized_laboratories_list/ - Delete the row for Bidders' Exchange in the table of section 1-1.11. PART2 Revised Standard Specifications Page -2 07-21-17 - -- - -- -- 12-02-16 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA 6 CONTROL OF MATERIALS 07-21-17 Replace METS website in the last sentence in the last paragraph of section 6-2.01B with: 07-21-17 Authorized Facility Audit List website Replace METS website in the last sentence in the last paragraph of section 6-2.01C with: 07-21-17 Authorized Material List website Replace METS website in the last sentence in the last paragraph of section 6-2.010 with: 07-21-17 Authorized Material Source List website AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA 7 LEGAL RELATIONS ANO RESPONSIBILITY TO THE PUBLIC 04-20-18 Add between the 1st and 2nd paragraphs of section 7-1 .02K(6)(a) 04-20-18 You must contact the local public health service department for information concerning public health conditions within the area of the project. Add to the end of section 7-1.02K(6)(a): 04-20-18 The Department is not responsible for the health and safety of: 1. Contractor's personnel 2. Subcontractor's personnel 3. Supplier's personnel 4. Any other persons present at the job site at the request of you or your subcontractors. Replace item 3 in the list in the 3rd paragraph of section 7-1.02K(6)(j)(ii) with: 04-20-18 3. Sealed and signed by a CIH with knowledge of and experience complying with 8 CA Code of Regs AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA PART2 Revised Standard Specifications Page -3 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 DIVISION IV SUBASES AND BASES 29 TREATED PERMEABLE BASES 07-15-16 Replace the headings and paragraphs in section 29-1 .01 with: 29-1.01 GENERAL 29-1.01A Summary Section 29-1 includes general specifications for constructing treated permeable bases. 29-1.01 B Definitions Reserved 29-1.01 C Submittals Submit a treated permeable base quality control plan. 29-1 .01 D Quality Assurance 29-1 .010(1) General Reserved 29-1.010(2) Quality Control 29-1.01 D(2)(a) General Reserved 29-1.01D(2)(b) Quality Control Plan Reserved 29-1.01 D(2)(c) Qualifications Reserved 29-1.010(3) Department Acceptance Reserved Replace the headings and paragraphs in section 29-2.010 with: 07-15-16 07-15-16 29-2.01 D Quality Assurance 29-2.010(1) General The Engineer determines the asphalt content of the asphalt mixture under California Test 382. The bitumen ratio, pounds of asphalt per 100 lb of dry aggregate, must not vary more than 0.5 lb of asphalt above or below the quantity designated by the Engineer. Samples used to determine the bitumen ratio are obtained from trucks at the plant or from the mat behind the paver before rolling. If the sample is taken from the mat behind the paver, the bitumen ratio must not be less than the quantity designated by the Engineer, less 0. 7 lb of asphalt per 100 lb of dry aggregate. 29-2.010(2) Quality Control 29-2.01 D(2)(a) General Reserved PART2 Revised Standard Specifications Page-4 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 29-2.010(2)(b) Quality Control Testing A TPB quality control must include testing the quality characteristics at the frequencies shown in the following table: QC Testina Frequencies Qualitv characteristic Test method Samplinq location Minimum freauency Gradation California Test Stockpiles or plant 1 for every 4 hours of 202 production but at least one per dav of olacement Cleanness value California Test Stockpiles or plant 1 for every 4 hours of 227 production but at least one oerdav Percentage of crushed California Test Stockpiles or plant 1 test before production and particles 205 one every 5,000 cu yd thereafter Los Angeles rattler loss at California Test Stockpiles or plant 1 test before production and 500 rev 211 one every 5,000 cu yd thereafter Film stripping California Test Plant 1 test before production and 302 one every 5000 cu yd thereafter Asphalt content of the California Test Plant, transportation 1 for every 4 hours of asphalt mixture 382 units, windrows, or production but at least one roadwav oerdav 29-2.010(3) Department Acceptance The Department accepts ATPB based on aggregate gradation, cleanness value, percent of crushed particles, Los Angeles rattler, film stripping and asphalt content requirements specified in section 29-2.02 and section 29-2.010(1 ). The Engineer takes samples for aggregate gradation, cleanness value, percent of crushed particles, Los Angeles rattler, and film stripping from the plant. The Engineer takes samples for asphalt content of the asphalt mixture from any of the following locations: 1. Plant 2. Truck 3. Windrow 4. Roadbed Replace the headings and paragraphs in section 29-3.01 with: 29-3.01 GENERAL 29-3.01A Summary Section 29-3 includes specifications for constructing cement treated permeable bases. 29-3.01 B Definitions Reserved 29-3.01 C Submittals Reserved PART2 Revised Standard Specifications Page -5 07-15-16 29-3.01 D Quality Assurance 29-3.010(1) General Reserved 29-3.010(2) Quality Control 29-3.010(2)(a) General Reserved 29-3.010(2)(b) Quality Control Testing Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 CTPB quality control must include testing the quality characteristics at the frequencies shown in the following table: Q C Testing Freauencies Quality characteristic Test method Samplina location Minimum frequencv Gradation California Test Stockpiles or plant 1 for every 4 hours of 202 production but at least one per day of placement Cleanness value California Test Stockpiles or plant 1 for every 4 hours of 227 production but at least one per day Los Angeles rattler California Test Stockpiles or plant 1 test before production and loss at 500 rev 211 one every 5,000 cu yd thereafter Soundness California Test Stockpiles or plant 1 test before production and 214 one every 5,000 cu yd thereafter 29-3.010(3) Department Acceptance The Department accepts CTPB based on aggregate gradation, cleanness value, Los Angeles rattler and soundness requirements in section 29-3.02. The Engineer takes samples for aggregate gradation, cleanness value, Los Angeles rattler and soundness from the plant. Add to section 29-3.02A: Water must comply with section 90-1 .020. 4th Replace 3rd in the 2nd paragraph in section 29-3.03 with: AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA PART2 Revised Standard Specifications Page -6 07-15-16 07-15-16 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 DIVISION VI STRUCTURES 49 PILING 04-20-18 Delete the 2nd paragraph of section 49-1.01A. Replace the 1st sentence in the 5th paragraph of section 49-1.010(3) with: 04-15-16 07-15-16 Load test and anchor piles must comply with the specifications for piling as described and Class N steel pipe piling. Add to the list in 7th paragraph of section 49-1.010(3): 5. Welds that connect the anchor pile and the anchor pile head must be tested under section 49- 2. 02A(4 )(b )(iii)(C) Replace the 10th paragraph of section 49-1.010(3) with: 07-15-16 07-15-16 Furnish labor, materials, tools, equipment, and incidentals as required to assist the Department in the transportation, installation, operation, and removal of Department-furnished steel load test beams, jacks, bearing plates, drills, and other test equipment. This is change order work. Add to the end of the 5th paragraph of section 49-1.010(4): 04-20-18 Penetration and bearing analyses are specific to a driving submittal. Piles located within specified control zones are represented by the associated dynamically monitored pile for bearing acceptance criteria. Replace the 6th paragraph of section 49-1.010(4) with: 04-20-18 Except for load test piles and anchor piles, drive the 1st production pile in the control zone and perform dynamic monitoring as specified. Do not install any additional production piles until the Engineer provides you with the bearing acceptance criteria curves for any piles represented by the dynamically monitored piles. Replace the 7th paragraph of section 49-1.010(4) with: 04-20-18 Piles to be dynamically monitored must: 1. Have an additional length of 2 times the largest cross-sectional dimension of the pile plus 2 feet. 2. Be available to the Department at least 2 business days before driving. 3. Be safely supported at least 6 inches off the ground in a horizontal position on at least 2 support blocks. If ordered, rotate the piles on the blocks. 4. Be positioned to provide safe access to the entire pile length and circumference for the installation of anchorages and control marks for monitoring. PART2 Revised Standard Specifications Page -7 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 Delete business in item 6 in the list in the 8th paragraph of section 49-1.010(4). Add to the list in 9th paragraph of section 49-1.010(4): 3. Cut pile to the specified cut-off elevation after bearing acceptance criteria is provided by the Department Delete the 3rd paragraph of section 49-1 .03. Delete the 2nd paragraph of section 49-1 .04. Delete the 4th paragraph of section 49-2.01C(5). Replace item 3 in the list in the 2nd paragraph of section 49-3.01A with: 3. CISS concrete piles 07-15-16 07-15-16 04-15-16 04-15-16 01-15-16 07-15-16 Add between undisturbed material and in a dry in the 1st paragraph of section 49-3.01C: 07-15-16 , casing, or steel shell Replace the 2nd and 3rd paragraphs of section 49-3.01C with: 07-15-16 Place and secure reinforcement. Securely block the reinforcement to provide the minimum clearance shown between the reinforcing steel cage and the sides of the drilled hole, casing, or steel shell. Steel shells, casings, and drilled holes must be clean and free of debris before reinforcement and concrete are placed. Replace dewatered in the 4th paragraphs of section 49-3.01C with: drilled Add to section 49-3.02A(1 ): Permanent steel casing and driven steel shell must comply with section 49-2.02. PART2 Revised Standard Specifications Page -8 07-15-16 07-15-16 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 Replace the paragraph of section 49-3.02A(2) with: dry hole: A drilled hole that requires no work to keep it free of water. dewatered hole: A drilled hole that: 1. Accumulates no more than 12 inches of water at the bottom during a 1 hour period without any pumping from the hole. 2. Has no more than 3 inches of water at the bottom immediately before placing concrete. 3. Does not require temporary casing to control the groundwater. Replace item 8 in the list in the 1st paragraph of section 49-3.02A(3)(b) with: 8. Drilling plan and sequence 9. Concrete sequence and placement plan 10. If inspection pipes are required, methods for ensuring the inspection pipes remain straight, undamaged, and properly aligned during concrete placement Replace section 49-3.02A(3)(c) with: 07-15-16 07-15-16 04-20-18 49-3.02A(3)(c) Inspection Pipe and Reinforcing Cage Coupler Log If inspection pipes are required, submit a log of the locations of inspection pipe couplers and pile reinforcing cage couplers as an informational submittal within 2 business days of completion of concrete placement in the hole. Replace 1 business day in the paragraph of section 49-3.02A(3)(d) with: 2 business days Add to section 49-3.02A(3)(d): 07-15-16 07-15-16 The log must: 1. Show the pile location, tip elevation, cutoff elevation, dates of excavation and concrete placement, total quantity of concrete placed, length and tip elevation of any casing, and details of any hole stabilization method and materials used. 2. Include an 8-1 /2 by 11 inch graph of concrete placed versus depth of hole filled as follows: 2.1. Plot the graph continuously throughout concrete placement. Plot the depth of drilled hole filled vertically with the pile tip at the bottom and the quantity of concrete placed horizontally. 2.2. Take readings at each 5 feet of pile depth, and indicate the time of the reading on the graph. Add after the sentence in the paragraph of section 49-3.02A(3)(e): Allow 10 days for the review. PART2 Revised Standard Specifications Page -9 07-15-16 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 Replace the 3rd sentence in the paragraph of section 49-3.02A(3)(f) with: 07-15-16 Allow 10 days for the review and analysis of this report. Add after rejected pile in the 1st sentence in the 1st paragraph of section 49-3.02A(3)(g): 07-15-16 to be mitigated 07-15-16 Delete the 2nd paragraph of section 49-3.02A(3)(g). Replace item 3 in the list in the 3rd paragraph of section 49-3.02A(3)(g) with: 07-15-16 3. Step by step description of the mitigation work to be performed, including drawings if necessary. If the ADSC Standard Mitigation Plan is an acceptable mitigation method, include the most recent version. For the most recent version of the AOSC Standard Mitigation Plan, go to: http://www. dot. ca. gov/hq/esc/geotech/ft/adscmitplan. htm Replace the 2nd sentence in the paragraph of section 49-3.02A(3)(i) with: Allow 10 days for the review. Add to section 49-3.02A(3): 49-3.02A(3)(j) Certifications If synthetic slurry is used, submit as an informational submittal the names and certifications of your employees who are trained and certified by the synthetic slurry manufacturer. 49-3.02A(3)(k) Slurry Test Record If slurry is used, submit a slurry test record as an informational submittal within 2 business days of completion of concrete placement in the hole. 07-15-16 07-15-16 04-20-18 Add after excavated hole in the 1st sentence in the 3rd paragraph of section 49-3.02A(4)(c): 07-15-16 lined with plastic Replace the 1st paragraph of section 49-3.02A(4)(d)(i) with: 07-15-16 Section 49-3.02A(4)(d) applies to CIDH concrete piles except for piles (1) less than 24 inches in diameter or (2) constructed in dry or dewatered holes. PART2 Revised Standard Specifications Page -10 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 Replace gamma-gamma logging in the 2nd paragraph of section 49-3.02A(4)(d)(i) with: 07-15-16 GGL Replace the 1st sentence in the 3rd paragraph of section 49-3.02A(4)(d)(i) with: 07-15-16 After notification by the Engineer of pile acceptance, fill the inspection pipes and cored holes with grout. Replace gamma-gamma logging in section 49-3.02A(4)(d)(ii) with: 07-15-16 GGL Replace the 3rd and 4th paragraphs of section 49-3.02A(4)(d)(iii) with: 07-15--16 The Department may perform CSL to determine the extent of the anomalies identified by GGL and to further evaluate a rejected pile for the presence of anomalies not identified by GGL. The pile acceptance test report will indicate if the Department intends to perform CSL and when the testing will be performed. Allow the Department 20 additional days for a total of 50 days to perform CSL and to provide supplemental results. If authorized, you may perform testing on the rejected pile. Delete the 8th paragraph of section 49-3.02A(4)(d)(iii). Add to the end of section 49-3.02A(4)(d)(iii): If the Engineer determines it is not feasible to repair the rejected pile, submit a mitigation plan for replacement or supplementation of the rejected pile. Add to section 49-3.02A(4): 07-15-16 07-15-16 07-15--16 49-3.02A(4)(e) Certifications If synthetic slurry is used, your employees who will be providing technical assistance in the slurry activities must be trained and certified by the synthetic slurry manufacturer to show their competency to perform inspection of slurry operations. 49-3.026(4) Reserved Replace section 49-3.026(4) with : PART2 Revised Standard Specifications Page -11 07-15-16 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 Replace near in the 3rd, 4th, and 5th paragraphs of section 49-3.02B(G)(b) with: within 2 feet of Replace twice per shi'ft in item 2 in the 3rd paragraph of section 49-3.02B(G)(b) with: every 4 hours Delete the 7th and 8th paragraphs of section 49-3.02B(G)(b). Delete the 3rd paragraph of section 49-3.02B(G)(c). Replace near in item 2 in the 4th paragraph of section 49-3.02B(G)(c) with: within 2 feet of Replace item 5 in the 4th paragraph of section 49-3.02B(G)(c) with: 5. After final cleaning and immediately before placing concrete. Replace section 49-3.028(9) with: 07-15-16 07-15-16 07-15-16 07-15-16 07-15-16 07-15-16 07-15-16 49-3.028(9) Inspection Pipes Inspection pipes must be schedule 40 PVC pipe complying with ASTM D1785 with a nominal pipe size of 2 inches. Watertight PVC couplers complying with ASTM D2466 are allowed to facilitate pipe lengths in excess of those commercially available. Add to the beginning of section 49-3.02C(1 ): 07-15-16 Unless otherwise authorized, drilling the hole and placing reinforcement and concrete in the hole must be performed in a continuous operation. Replace the 5th paragraph of section 49-3.02C(2) with: 07-15-16 If slurry is used during excavation, maintain the slurry level at a height required to maintain a stable hole, but not less than 10 feet above the piezometric head. PART2 Revised Standard Specifications Page -12 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 Replace the 1st sentence in the 9th paragraph of section 49-3.02C(2) with: 07-15-16 Remove water that has infiltrated the dewatered hole before placing concrete, as required for dewatered hole. Replace the 1st sentence in the 10th paragraph of section 49-3.02C(2) with: 07-15-16 If authorized, to control caving or water seepage, you may enlarge portions of the hole, backfill the hole with slurry cement backfill, concrete, or other material, and redrill the hole to the diameter shown. Replace the 4th paragraph of section 49-3.02C(3) with: 07-15-16 Remove the temporary casing during concrete placement. Maintain the concrete in the casing at a level required to maintain a stable hole, but not less than 5 feet above the bottom of the casing, to prevent displacement of the concrete by material from outside the casing. Replace the 5th paragraph of section 49-3.02C(4) with: 07-15-16 For a single CIDH concrete pile supporting a column: 1. If the pile and the column share the same reinforcing cage diameter, this cage must be accurately placed as shown 2. If the pile reinforcing cage is larger in diameter than the column cage: 2.1. Maintain a clear horizontal distance of at least 3.5 inches between the two cages, if the concrete is placed under dry conditions 2.2. Maintain a clear horizontal distance of at least 5 inches between the two cages if the concrete is placed under slurry 2.3. The offset between the centerlines of the two cages must not exceed 6 inches Replace the paragraphs in section 49-3.02C(5) with: 04-20-18 For acceptance testing, install and test vertical inspection pipes as follows: 1. Log the location of the inspection pipe couplers and pile reinforcing cage couplers with respect to the plane of pile cutoff. 2. Cap each inspection pipe at the bottom. Extend the pipe from 3 feet above the pile cutoff to the bottom of the reinforcing cage. Provide a temporary top cap or similar means to keep the pipes clean before testing. If pile cutoff is below the ground surface or working platform, extend inspection pipes to 3 feet above the ground surface or working platform. 3. If any changes are made to the pile tip, extend the inspection pipes to the bottom of the reinforcing cage. 4. Install inspection pipes in a straight alignment and parallel to the main reinforcement. Securely fasten inspection pipes in place and provide protective measures to prevent misalignment or damage to the inspection pipes during installation of the reinforcement and placement of concrete in the hole. Construct CIDH concrete piles such that the relative distance of inspection pipes to vertical steel reinforcement remains constant. 5. After concrete placement is complete, fill inspection pipes with water to prevent debonding of the pipe. PART2 Revised Standard Specifications Page -13 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 6. Provide safe access to the tops of the inspection pipes. 7. After placing concrete and before requesting acceptance testing, test each inspection pipe in the Engineer's presence by passing a rigid cylinder through the length of pipe. The rigid cylinder must: 7 .1 Be 1-1 /4-inch diameter by 4. 5-foot long 7.2 Weigh 12 pounds or less 7.3 Be able to freely pass down through the entire length of the pipe under its own weight and without the application of force 8. When performing acceptance testing, inspection pipes must provide a 2-inch-diameter clear opening and be completely clean, unobstructed, and either dry or filled with water as authorized. 9. After acceptance testing is complete, completely fill the inspection pipes with water. 07-15-16 If the rigid cylinder fails to pass through the inspection pipe: 1. Completely fill the inspection pipes in the pile with water immediately. 2. Core a nominal 2-inch-diameter hole through the concrete for the entire length of the pile for each inspection pipe that does not pass the rigid cylinder. Coring must not damage the pile reinforcement. 3. Locate cored holes as close as possible to the inspection pipes they are replacing and no more than 5 inches clear from the reinforcement. Core holes using a double wall core barrel system with a split tube type inner barrel. Coring with a solid type inner barrel is not allowed. Coring methods and equipment must provide intact cores for the entire length of the pile. Photograph and store concrete cores as specified for rock cores in section 49-1 .010(5). The coring operation must be logged by an engineering geologist or civil engineer licensed in the State and experienced in core logging. Coring logs must comply with the Department's Soi/ and Rock Logging, Classification, and Presentation Manual for rock cores. Coring logs must include core recovery, rock quality designation of the concrete, locations of breaks, and complete descriptions of inclusions and voids encountered during coring. The Department evaluates the portion of the pile represented by the cored hole based on the submitted coring logs and concrete cores. If the Department determines a pile is anomalous based on the coring logs and concrete cores, the pile is rejected. Replace item 2 in the list in the 2nd paragraph of section 49-3.02C(7) with: 07-15-16 2. Extend at least 5 feet below the construction joint. If placing casing into rock or a dry hole, the casing must extend at least 2 feet below the construction joint. Add to the beginning of section 49-3.02C(9): 49-3.02C(9)(a) General Replace the 2nd sentence of the 3rd paragraph of section 49-3.02C(9) with: Do not vibrate the concrete. PART2 Revised Standard Specifications Page -14 07-15-16 04-15-16 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 Add after concrete pump in the 8th paragraph of section 49-3.02C(9): and slurry pump Replace item 3 in the list in the 11th paragraph of section 49-3.02C(9) with: 07-15-16 07-15-16 3. Maintain the slurry level at a height required to maintain a stable hole, but not less than 10 feet above the piezometric head. Replace the 13th paragraph of section 49-3.02C(9) with: 07-15-16 Maintain a log of concrete placement for each drilled hole. Replace 14th and 15th paragraphs of section 49-3.02C(9) with: 07-15-16 If a temporary casing is used, maintain concrete placed under slurry at a level required to maintain a stable hole, but not less than 5 feet above the bottom of the casing. The withdrawal of the casing must not cause contamination of the concrete with slurry. The equivalent hydrostatic pressure inside the casing must be greater than the hydrostatic pressure on the outside of the casing to prevent intrusion of water, slurry, or soil into the column of freshly placed concrete. Remove scum, laitance, and slurry-contaminated concrete from the top of the pile. Add to section 49-3.02C(9): 07-15-16 49-3.02C(9)(b) Mineral Slurry Remove any caked slurry on the sides or bottom of hole before placing reinforcement. If concrete is not placed immediately after placing reinforcement, the reinforcement must be removed and cleaned of slurry, the sides of the drilled hole must be cleaned of caked slurry, and the reinforcement again placed in the hole for concrete placement. 49-3.02C(9)(c) Synthetic Slurry A manufacturer's representative must: 1. Provide technical assistance for the use of their material 2. Be at the job site before introduction of the synthetic slurry into the drilled hole 3. Remain at the job site until released by the Engineer After the manufacturer's representative has been released by the Engineer, your employee certified by the manufacturer must be present during the construction of the pile under slurry. Replace the heading of section 49-3.03 with: CAST-IN-STEEL SHELL CONCRETE PILING PART2 Revised Standard Specifications Page -15 07-15-16 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 Replace the 1st paragraph of section 49-3.03A(1) with: 07-15-16 Section 49-3.03 includes specifications for constructing CISS concrete piles consisting of driven open- ended or closed-ended steel shells filled with reinforcement and concrete. Add to the end of section 49-3.03A(1 ): 07-15-16 CISS concrete piles include Class 90 Alternative V and Class 140 Alternative V piles. Add to section 49-3.03A(3): 01-15-16 Submit a Pile and Driving Data Form under section 49-2.01A(3)(a) if specified in the special provisions. Replace the paragraph of section 49-3.030 with: 07-15-16 Furnish piling is measured along the longest side of the pile from the specified tip elevation shown to the plane of pile cutoff. Replace section 49-4.03 with: 01-15-16 49-4.03 CONSTRUCTION 49-4.03A General Reserved 49-4.03B Drilled Holes Drill holes for steel soldier piles into natural foundation material. Drilled holes must be accurately located, straight, and true. Furnish and place temporary casings or tremie seals where necessary to control water or to prevent caving of the hole. Before placing the steel soldier pile, remove loose materials existing at the bottom of the hole after drilling operations have been completed. Do not allow surface water to enter the hole. Remove all water in the hole before placing concrete. If temporary casings are used, they must comply with section 49-3.02C(3). 49-4.03C Steel Soldier Piles Plumb and align the pile before placing concrete backfill and lean concrete backfill. The pile must be at least 2 inches clear of the sides of the hole for the full length of the hole to be filled with concrete backfill and lean concrete backfill. Ream or enlarge holes that do not provide the clearance around steel piles. Maintain alignment of the pile in the hole while placing backfill material. Clean and prepare piles in anticipated heat affected areas before splicing steel piles or welding concrete anchors. PART2 Revised Standard Specifications Page -16 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA 50 PRESTRESSING CONCRETE 04-20-18 Add to the end of section 50-1.01 C: 50-1.01 C(S) Post-tensioning Jack Calibration Chart Submit the post-tensioning jack calibration plot. 50-1.01C(9) Pretensioning Jack Calibration Chart For any pretensioning jack calibrated by an authorized laboratory, submit a certified calibration plot. Replace section 50-1.01 D(2)(b) with: 50-1.01 D(2)(b) Equipment and Calibration 50-1.01 D(2)(b)(i) General Each jack body must be permanently marked with the ram area. Each pressure gauge must be fully functional and have an accurately reading, clearly visible dial or display. The dial must be at least 6 inches in diameter and graduated in 100 psi increments or less. 07-15-16 07-15-16 Each load cell must be calibrated and have an indicator that can be used to determine the force in the prestressing steel. The range of each load cell must be such that the lower 10 percent of the manufacturer's rated capacity is not used in determining the jacking force. Each jack must be calibrated equipped with its gauges. Mechanically calibrate the gauges with a dead weight tester or other authorized means before calibration of the jacking equipment. 50-1 .01 D(2)(b)(ii) Post-tensioning Equip each hydraulic jack used to tension prestressing steel with 2 pressure gauges or 1 pressure gauge and a load cell. Only 1 pressure gauge must be connected to the jack during stressing. Each jack used to tension prestressing steel permanently anchored at 25 percent or more of its specified minimum ultimate tensile strength must be calibrated by METS within 1 year of use and after each repair. You must: 1. Schedule the calibration of the jacking equipment with METS. 2. Verify that the jack and supporting systems are complete, with proper components, and are in good operating condition. 3. Provide labor, equipment, and material to (1) install and support the jacking and calibration equipment and (2) remove the equipment after the calibration is complete. 4. Plot the calibration results. Each jack used to tension prestressing steel permanently anchored at less than 25 percent of its specified minimum ultimate tensile strength must be calibrated by an authorized laboratory within 180 days of use and after each repair. PART2 Revised Standard Specifications Page -17 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 50-1.010(2)(b)(iii) Pretensioning 04-20-1 B Each jack used to pretension prestressing steel must be calibrated, equipped with its gauges, by a laboratory on the Authorized Laboratories List to perform pretensioning calibrations within 1 year of use and after each repair. 07-15-16 Calibrate pretensioning jacks: 1. Under ASTM E4 using an authorized laboratory. Certification that the calibration is performed to ASTM accuracy is not required . 2. In the presence of the Engineer. Notify the Engineer at least 2 business days before calibrating the jack. 3. Using 3 test cycles. Average the forces from each test cycle at each increment. 4. To cover the load range used in the work. Gauges for pretensioning jacks may: 1. Be electronic pressure indicators that display either: 1.1. Pressure in 100 psi increments or less 1.2. Load to 1 percent of the maximum sensor/indicator capacity or 2 percent of the maximum load applied, whichever is smaller 2. Have a dial less than 6 inches in diameter Gauges displaying pressure must have been calibrated within 1 year of the jack calibration. Each hydraulic jack used for pretensioning must be equipped with either 2 gauges or 1 gauge and a load cell or you must have a calibrated standby jack with its gauge present on site during stressing. AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA 51 CONCRETE STRUCTURES 07-21-17 Replace the 7th item in the list in the 2nd paragraph of section 51-1.01A with: 7. Pipe culvert headwalls, endwalls, and wingwalls 8. Pile extensions 9. Drainage inlets 7. Drainage inlets Add to the list in the 2nd paragraph of section 51-1.01A: Add to the list in the 6th paragraph of section 51-1.01A: PART2 Revised Standard Specifications Page -18 01-20-17 04-15-16 07-15-16 07-15-16 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 01-20-17 8. Pipe culvert headwalls and endwalls for a pipe with a diameter of less than 5 feet Add to section 51-1.01 B: 07-21-17 age of break: Age in hours, determined by your testing, at which RSC attains its minimum specified compressive strength. Delete the 1st paragraph of section 51 -1.01C(5). Delete the 5th item in the list in the 4th paragraph of section 51-1.01C(5). Replace section 51-1.01 D(2)(b) with: 51-1.01 D(2)(b) Rapid Strength Concrete 51-1.01 D(2)(b)(i) General Reserved 51-1.01 D(2)(b)(ii) Prequalification of Mix Design 01-20-17 01-20-17 07-21-17 Prequalify RSC under section 90-1 .01 D(5)(b) before use. Prequalification of an RSC mix design includes determining the opening age and attaining the specified minimum 28-day compressive strength. Determine the opening age of the RSC mix design as follows: 1. Fabricate at least 5 test cylinders to be used to determine the age of break. 2. Immediately after fabrication of the 5 test cylinders, store the cylinders in a temperature medium of 70 ± 3 degrees F until the cylinders are tested. 3. Determine the age of break to attain an average strength of the 5 test cylinders. 4. Opening age is the age of break plus 1 hour. The average strength of the 5 test cylinders must be at least the minimum specified compressive strength. Not more than 2 test cylinders may have a strength of less than 95 percent of the minimum specified compressive strength. If compressive strength tests performed in the field show that the RSC has attained the minimum specified compressive strength, you may open the lane to traffic at the age of break. Perform the compressive strength tests under the specifications for sampling and testing cylinders in section 90- 1. 01 D(5)(a). If you choose to use this option, notify the Engineer before starting construction. 51-1.01 D(2)(b)(iii) Mock-ups Reserved PART2 Revised Standard Specifications Page -19 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 Replace the 1st sentence in the 3rd paragraph of section 51-1.010(3)(b)(iii) with: 01-20-17 If portions of completed deck surfaces or approach slabs have a coefficient of friction of less than 0.35, those portions must be ground or grooved parallel to the center line to produce a coefficient of friction of not less than 0.35. Add to section 51-1 .021: 07-15-16 Metal frames, covers, grates, and other miscellaneous iron and steel used with drainage inlets must comply with section 75-2. Add to section 51-1 .03B: 07-15-16 You may use PC drainage inlets as an alternative to CIP drainage inlets. Add between the 10th and 11th paragraphs of section 51-1.03C(2)(a): 07-15-16 For drainage inlets, extend the outside forms at least 12 inches below the top of the inlet. You may place concrete against excavated earth below this depth except: 1. You must use full-depth outside forms or other protection when work activities or unstable earth may cause hazardous conditions or contamination of the concrete. 2. You must increase the wall thickness 2 inches if placing concrete against the excavated surface. The interior dimensions must be as shown. Add to section 51-1.03C(2)(b): 07-15-16 For drainage inlets, remove exterior forms to at least 12 inches below the final ground surface. Exterior forms below this depth may remain if their total thickness is not more than 1 inch. Add to the end of section 51-1.030(1 ): 07-21-17 If using a mobile volumetric mixer, before each work shift and after each time the mixer is washed out, discharge at least 2 cubic feet of RSC into a concrete waste container before placing RSC into the work. Replace the 1st paragraph of section 51-1.03E(5) with: 01-20-17 For drill and bond dowel (chemical adhesive), install dowels under the chemical adhesive manufacturer's instructions. Add to the list in the 2nd paragraph of section 51-1 .03F(2): 4. Interior and top surfaces of drainage inlets PART2 Revised Standard Specifications Page -20 07-15-16 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 Replace the paragraphs of section 51-1.03F(S)(b)(i) with: 01-20-17 Except for bridge widenings and bridge decks to be covered with an overlay, texture roadway surfaces of bridge decks, approach slabs, and sleeper slabs, and other roadway surfaces of concrete structures longitudinally by grinding and grooving or by longitudinal tining. For bridge widenings, texture the roadway surfaces longitudinally by longitudinal tining. For bridge decks that are to be covered with an overlay, texture the deck using a burlap drag or broom device that produces striations either parallel or transverse to the centerline. If these structures are opened to traffic before the overlay is placed, the deck surface must meet the coefficient of friction requirement in section 51 -1.01 D(3)(b)(iii). Replace the 3rd paragraph of section 51-1.03F(5)(b)(ii) with: 01 -20-17 Grind and groove the deck surface to within 18 inches of the toe of the barrier as follows: 1. Grind the surface under section 42-3. Grinding must not reduce the concrete cover on reinforcing steel to less than 1-3/4 inches. 2. Groove the ground surfaces longitudinally under section 42-2. The grooves must be parallel to the centerline. Replace the 2nd sentence of the 3rd paragraph in section 51-1.03F(S)(b)(iii) with: 01-20-17 Grooves must be from 1 /8 to 3/16 inch deep after concrete has hardened. Replace the 8th paragraph of section 51 -1.03H with: 07-21-17 Section 90-3.03 does not apply to curing RSC for bridge decks. Cure bridge decks constructed with RSC as follows: 1. Immediately after strike-off, continually mist the deck with water using atomizing nozzles. Continue misting until the concrete reaches a compressive strength of at least 2000 psi. 2. After misting, apply curing compound no. 1 to the deck under section 90-1 .038(3). Repair any damage to the film of the curing compound with additional curing compound. Repairing damaged curing compound after the deck is opened to traffic is not required. Add to section 51-1.04: The payment quantity for structural concrete, drainage inlet is the volume determined from the dimensions shown for CIP drainage inlets. Replace the 2nd paragraph of section 51-2.02D(2)(a) with: Bolts, nuts, and washers must comply with ASTM F3125, Grade A325. PART2 Revised Standard Specifications Page -21 07-15-16 07-21-17 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 Add to section 51-4.01C(1): 07-15-16 For PC drainage inlets, submit field repair procedures and a patching material test sample before repairs are made. Allow 10 days for the Engineer's review. Add to section 51-4.01C(2)(a): 07-15-16 For drainage inlets with oval or circular cross sections, submit shop drawings with calculations. Shop drawings and calculations must be sealed and signed by an engineer who is registered as a civil engineer in the State. Allow 15 days for the Engineer's review. Add to section 51-4.01 D(3): 07-15-16 The Engineer may reject PC drainage inlets exhibiting any of the following: 1. Cracks more than 1/32 inch wide 2. Nonrepairable honeycombed or spalled areas of more than 6 square inches 3. Noncompliance with reinforcement tolerances or cross sectional area shown 4. Wall, inlet floor, or lid less than minimum thickness 5. Internal dimensions less than dimensions shown by 1 percent or 1/2 inch, whichever is greater 6. Defects affecting performance or structural integrity Add to section 51-4.02C: 07-15-16 Materials for PC drainage inlets must comply with the following: 1. Preformed flexible joint sealant must be butyl-rubber complying with ASTM C990 2. Resilient connectors must comply with ASTM C923 3. Sand bedding must comply with section 19-3.02F(2) 4. Bonding agents must comply with ASTM C1059/C1059, Type II Add to section 51-4.02D: 07-15-16 51-4.02D(S) Drainage Inlets PC units for drainage inlets must be rectangular, round, or oval in cross section, or any combination. Transitions from a rectangular grate opening to a round or oval basin must be made in not less than 8 inches. Provide means for field adjustment to meet final grade, paving, or surfacing. If oval or circular shape cross-sections are furnished, they must comply with AASHTO LRFD Bridge Design Specifications, Sixth Edition with California Amendments. Wall and slab thicknesses may be less than the dimensions shown by at most 5 percent or 3/16 inch, whichever is greater. Reinforcement placement must not vary more than 1/2 inch from the positions shown. PART2 Revised Standard Specifications Page -22 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 Add to section 51-4.03: 07-15-16 51-4.03H Drainage Inlets Repair PC drainage inlet sections to correct damage from handling or manufacturing imperfections before installation. Center pipes in openings to provide a uniform gap. Seal gaps between the pipe and the inlet opening with nonshrink grout under the grout manufacturer's instructions. For systems designated as watertight, seal these gaps with resilient connectors. Match fit keyed joints to ensure uniform alignment of walls and lids. Keys are not required at the inlet floor level if the floor is precast integrally with the inlet wall. Seal keyed joint locations with preformed butyl rubber joint sealant. You may seal the upper lid and wall joint with nonshrink grout. Clean keyed joint surfaces before installing sealant. Joint surfaces must be free of imperfections that may affect the joint. Use a primer if surface moisture is present. Use a sealant size recommended by the sealant manufacturer. Set joints using sealant to create a uniform bearing surface. Flat drainage inlet floors must have a field-cast topping layer at least 2 inches thick with a slope of 4:1 (horizontal:vertical) toward the outlet. Use a bonding agent when placing the topping layer. Apply the bonding agent under the manufacturer's instructions. Add to section 51-5.030(1): 01-20-17 Approach slab (aggregate base) includes using AB to fill voids that remain after removing subsealing material or CTB beneath existing approach slabs. Add to section 51-5.03E: 07-21-17 If using magnesium phosphate concrete, modified high-alumina-based concrete, or portland-cement- based concrete complying with section 51-1.02C to construct the paving notch extension, allow 1 hour between placing the paving notch extension concrete and placing the approach slab concrete. If using RSC to construct the paving notch extension, the RSC must have a minimum compressive strength of 1,200 psi before placing the approach slab concrete and a minimum compressive strength of 2,500 psi before opening the overlaying approach slab to traffic. Add to section 51-5.04: 01-20-17 Structural concrete used to fill voids below the approach slab that are caused by removal of subsealing material or CTB is paid for as aggregate base (approach slab). The payment quantity does not include the volume of structure concrete used to fill an overexcavation. Replace the 2nd paragraph of section 51-7.01A with: Minor structures include structures described as minor structures. PART2 Revised Standard Specifications Page -23 07-15-16 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 52-1.02E Dowels Delete the 4th paragraph of section 51-7.018. Delete the 1st and 3rd paragraphs of section 51-7.01C. Delete the heading and paragraph of section 51-7.02. AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA 52 REINFORCEMENT 04-20-18 Add to section 52-1.02: Reinforcing steel dowels must be deformed bars complying with section 52-1 .02B. Threaded rods used as dowels must comply with section 75-1.02A. Replace item 1 in the list in the 2nd paragraph of section 52-5.01 D(4)(b) with: 1. At a laboratory on the Authorized Laboratories List for testing reinforcing steel splices Replace Reserved in section 52-6.01 B with: group: Set of 5 or fewer consecutive lots after the 1st lot. Replace Reseved in section 52-6.01 C(2)(a) with: Reserved Replace Reseved in section 52-6.01C(3)(a) with: Reserved Replace the 2nd paragraph of section 52-6.01C(4)(b) with: Each QC test report must include: 1. Group number, lot number, and location 2. Bar size 3. Splice type PART2 Revised Standard Specifications Page -24 07-15-16 07-15-16 07-15-16 01-20-17 04-20-18 07-21-17 07-21-17 07-21-17 07-21-17 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 4. Mechanical splice length 5. Location of fracture 6. Physical condition of splice test sample 7. Notable defects 8. Total measured slip 9. Ultimate tensile strength of each splice 10. The following for ultimate butt splices: 10.1. Location of visible necking area 10.2. Largest measured strain Replace the paragraph in section 52-6.01 C(6)(c) with: 07-21-17 For each bar size of each coupler model type of service splice or ultimate butt splice to be used in the work, submit a splice prequalification report that includes: 1. Copy of the manufacturer's product literature giving complete data on the splice material and installation procedures 2. Names of the operators who will be performing the splicing 3. Descriptions of the positions, locations, equipment, and procedures that will be used in the work 4 Certified test results from the authorized laboratory for the prequalification splice test samples 5. Certifications from the fabricator for operator and procedure prequalification 6. Manufacturer's QC Process Manual Add between the 2nd and 3rd paragraphs of section 52-6.01 D(1 ): 07-21-17 Before starting service or ultimate butt splicing activities, select the lots that constitute each group for QA testing. Replace the last paragraph of section 52-6.01 D(1) with: Section 11-2 does not apply to resistance-butt-welded splices. Replace the 2nd paragraph of section 52-6.01 D(2)(b) with: For each bar size of each splice coupler model type to be used, each operator must prepare 4 prequalification splice test samples. Replace the last paragraph of section 52-6.01D(2)(b) with: 07-21-17 07-21-17 07-21-1 7 Splice test samples and testing must comply with the QC testing requirements specified in section 52- 6. 01 D(4)(b) for the type of splice to be used in the work. Replace the 1st paragraph of section 52-6.01 D(3)(a) with: Prepare splice test samples under California Test 670. PART2 Revised Standard Specifications Page -25 07-21-17 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 Replace the 4th paragraph of section 52-6.01 D(3)(a) with: When preparing or removing splice test samples for QC testing, concurrently prepare or remove 4 Department acceptance splice test samples from the same lot during: 1. 1st QC test 2. 1 QC test from each group, randomly selected by the Engineer Add to section 52-6.01 D(3)(a): 07-21-17 07-21-17 If splices from a lot will be encased in concrete prior to receiving passing Department acceptance test results, you must prepare additional samples selected by the Engineer from the same lot for additional Department acceptance testing. You may prepare the samples as specified for service splice test samples in section 52-6.01 D(4)(b)(iii). The Department will test service splice test samples as specified for service splices and ultimate butt splice test samples as specified for ultimate butt splices. Replace item 3 in the list in the 2nd paragraph of section 52-6.01 D(4)(b)(i) with: 3. At a laboratory on the Authorized Laboratories List for testing reinforcing steel splices Add to the list in the 5th paragraph of section 52-6.01 D(4)(b)(i): 4. Group number of each lot Add between the 1st and 2nd paragraphs of section 52-6.010(5): 04-20-18 07-21-17 07-21-17 If a Department acceptance test result does not comply with the material and QA requirements, the Department rejects all splices in the lot and the group. For the other lots in the rejected group that pass QC testing, you may request the Engineer to perform additional Department acceptance testing for additional splice samples. If a Department acceptance splice test result complies with the material and QA requirements, the Department accepts all splices in that lot. If a lot of splices is rejected, prepare a splice rejection mitigation report for that rejected lot as specified in section 52-6.01 D(4)(b)(i). If the QC and the Department acceptance test results have different compliance determinations, the Department will sample and test all subsequent lots until QC and the Department acceptance test compliance determinations are consistent for 2 consecutive lots before resuming sampling and testing of 1 lot from every group. Replace the paragraph in section 52-6.02B(3) with: Ultimate butt splice test samples must demonstrate necking as either of the following: PART2 Revised Standard Specifications Page -26 07-21-17 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 1. Except for 30-inch and smaller diameter hoops, for Necking Option I as specified in California Test 670, the test sample must fracture in the reinforcing bar outside of the affected zone and show visible necking. For 30-inch and smaller diameter hoops, the test sample must show visible necking at fracture at any location. 2. For Necking Option II as specified in California Test 670, the largest measured strain must be at least: 2.1 . 6 percent for no. 11 and larger bars 2.2. 9 percent for no. 10 and smaller bars Replace the 3rd paragraph of section 52-6.03B with: 01-15-16 For uncoated and galvanized reinforcing bars complying with ASTM A615/A615M, Grade 60, ASTM A706/A706M, or ASTM A767/A767M, Class 1, the length of lap splices must be at least: 1. 45 diameters of the smaller bar spliced for reinforcing bars no. 8 or smaller 2. 60 diameters of the smaller bar spliced for reinforcing bars nos. 9, 10, and 11 For epoxy-coated reinforcing bars and alternatives to epoxy-coated reinforcing bars complying with ASTM A775/A775M, ASTM A934/A934M, ASTM A1035/A1035M, or ASTM A1055/A1055M, the length of lap splices must be at least: 1. 65 diameters of the smaller bar spliced for reinforcing bars no. 8 or smaller 2. 85 diameters of the smaller bar spliced for reinforcing bars nos. 9, 10, and 11 Welding AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA 55 STEEL STRUCTURES 04-20-18 Replace Welder in the 1st paragraph of section 55-1.01 D(3)(a) with: Replace the heading of the table in the 5th item in the 2nd paragraph of section 55- 1.01 D(3)(b)(iii)(2) with: Table 1: Grade A325 Snug-Tight Tension Values PART2 Revised Standard Specifications Page -27 07-21-1 7 07-21-1 7 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 Replace the table in the 7th item in the 2nd paragraph of section 55-1.01O(3)(b)(iii)(2) with: 07-21-17 Table 3: Grade A325 Minimum Tension Values Bolt diameter (inches) Minimum tension (kips) 1/2 12 5/8 19 3/4 28 7/8 39 1 51 1-1 /8 64 1-1/4 81 1-3/8 97 1-1/2 118 Replace the table in the 5th item in the 3rd paragraph of section 55-1.01O(3)(b)(iii)(2) with: 07-21-17 Table 4: Grade A325 Turn Test Tension Values Bolt diameter (inches) Turn test tension (kips) 1/2 14 5/8 22 3/4 32 7/8 45 1 59 1-1/8 74 1-1/4 94 1-3/8 112 1-1/2 136 Replace the table in the 4th item in the 2nd paragraph of section 55-1 .01O(3)(b)(iii)(3) with: T bl 5 G d A325 M . a e ra e ax,mum All owa bl T e orque Bolt diameter (inches) Torque (ft-lb) 1/2 150 5/8 290 3/4 500 7/8 820 1 1230 1-1 /8 1730 1-1 /4 2450 1-3/8 3210 1-1 /2 4250 PART2 Revised Standard Specifications Page -28 07-21-17 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 Replace ASTM A325, Type 1 in the 2nd table of section 55-1.020(1) with: ASTM F3125, Grade A325, Type 1 Replace ASTM F1852, Type 1 in the 2nd table of section 55-1.020(1) with: ASTM F3125, Grade F1852, Type 1 Test Reports Replace Certification in the 5th paragraph of section 55-5.01C(1) with: AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA 59 STRUCTURAL STEEL COATINGS 04-20-18 Replace Type Sin the 2nd paragraph of section 59-1 .02A with: Type M or Type S Add to the list in the 2nd paragraph of section 59-1.028: 5. Manufactured abrasives. Replace Mineral and slag in the 3rd paragraph of section 59-1.028 with: Mineral, manufactured, and slag Replace the 2nd paragraph of section 59-2.01A(3)(c) with: 07-21-17 07-21-17 04-20-18 01-15-16 07-15-16 07-15-16 04-20-18 Submit the work plan after attending the prepainting meeting and include: 1. Names of the painting contractor and any subcontractors to be used. 2. 1 copy of each applicable ASTM and SSPC specification and qualification procedure. 3. Coating manufacturer's guidelines and instructions for surface preparation, painting, drying, curing, handling, shipping, and storage of painted structural steel. Include testing methods and maximum allowable levels for soluble salts. 4. Materials, methods, and equipment to be used. 5. Proof of required SSPC-QP certifications. For work requiring SSPC-QP 1 or SSPC-QP 2 certification, include: 5.1. List of all personnel who will perform blast cleaning or spray painting work. 5.2. Proof of CAS certifications, as required under (1) SSPC-QP 1, Mandatory Annex A and (2) the SSPC CAS Implementation Schedule in effect at the time of contract advertisement. 6. Methods to control environmental conditions. PART2 Revised Standard Specifications Page -29 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 7. Methods to protect the coating during curing, shipping, handling, and storage. 8. Rinse-water collection plan. 9. Detailed paint repair plan for damaged areas. 10. Procedures for containing blast media and water. 11 . Examples of proposed daily reports for testing to be performed, including type of testing, location, lot size, time, weather conditions, test personnel, and results. Delete the 4th paragraph of section 59-2.01 C( 1 ). Replace section 59-4.01 with: 59-4.01 GENERAL Section 59-4 includes specifications for preparing and painting sign structures. Preparing and painting of sign structures must comply with sections 59-2 and 59-3. AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA DIVISION VIII MISCELLANEOUS CONSTRUCTION 73 CONCRETE CURBS AND SIDEWALKS 04-20-18 07-15-16 04-20-18 Add to the beginning of the introductory clause of the 3rd paragraph of section 73-1.0JB: Prepare subgrade to required grade and cross section. 07-21-17 Replace section 73-3.01A with: 07-15-16 Section 73-3 includes specifications for constructing sidewalks, gutter depressions, island paving, curb ramps, and driveways. Replace Not Used in section 73-3.04 with: The payment quantity for minor concrete (curb ramp) does not include detectable warning surface. Add to the end of the 1st paragraph of section 73-10.03: Removal of concrete includes the removal of detectable warning surfaces. Replace Not Used in section 73-10.04 with: Detectable warning surface placed on existing concrete is paid for as a separate bid item. PART2 Revised Standard Specifications Page -30 04-20-18 07-21-17 07-21-17 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA 75 MISCELLANEOUS METAL 04-20-18 Replace ASTM A325, Type 1 in the row for Bolts in table in the 1st paragraph of section 75-1.02A with: 07-21-17 ASTM F3125, Grade A325, Type 1 Replace ASTM F1852, Type 1 in the row for Tension control bolts in the table in the 1st paragraph of section 75-1 .02A with: 07-21-17 ASTM F3125, Grade F1852, Type 1 Replace ASTM F593 or F738M in the row for Bolts, screws, studs, threaded rods, and nonheaded anchor bolts in the table in the 1st paragraph of section 75-1.02A with: 04-20-18 ASTM F593 Replace A325 in the Material column in the table in the 1st paragraph of section 75-1.02B with: 07-21-17 F3125, Grade A325 Replace A325 in the second footnote in the table in the 1st paragraph of section 75-1.02B with: F3125, Grade A325 Replace compounds in the 4th paragraph of section 75-3.02B with: systems AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA 78 INCIDENTAL CONSTRUCTION 07-21-17 Add between the 1st and 2nd paragraphs of section 78-2.01: 07-21-17 04-20-18 07-21-17 Notify the Engineer at least 7 days before you construct a survey monument or adjust a monument cover to grade. Do not disturb a survey monument without authorization. PART2 Revised Standard Specifications Page -31 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 Replace section 78-4.03 with: 78-4.03 PAINTING CONCRETE 78-4.03A General 78-4.03A(1) General 78-4.03A(1)(a) Summary Section 78-4.03A includes general specifications for preparing and painting concrete surfaces. 78-4.03A(1 )(b) Definitions Reserved 78-4.03A(1 )(c) Submittals Submit the coating manufacturer's application instructions at least 7 days before use. 78-4.03A(1)(d) Quality Assurance 78-4.03A(1 )(d)(i) General Reserved 78-4.03A(1 )(d)(ii) Test Panels Reserved 78-4.03A(2) Materials 78-4.03A(2)(a) General Coatings for concrete must be white. 78-4.03A(2)(b) Paint 07-21-17 Coatings for concrete must comply with the specifications for acrylic emulsion paint for exterior masonry. 78-4.03A(2)(c) Sealer Reserved 78-4.03A(2)(d) Sealing Compound Reserved 78-4.03A(3) Construction 78-4.03A(3)(a) General Do not paint new concrete until it is at least 28 days old. Anywhere metal is adjacent to a joint, seal the joint between surfaces to be painted and the adjacent metal with a sealing compound before applying the paint. 78-4.03A(3)(b) Surface Preparation Prepare concrete surfaces under SSPC-SP 13/NACE no. 6. Pressure rinse the prepared su rfaces before applying the coating. The surfaces must be thoroughly dry at the time of painting. You may use artificial drying methods if authorized. 78-4.03A(3)(c) Application Apply at least 2 coats under the manufacturer's instructions and SSPC-PA 7. Protect adjacent surfaces during painting using an authorized method. PART2 Revised Standard Specifications Page -32 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 78-4.03A(4) Payment Not Used 78-4.03B Simulated Stone Masonry and Textured Concrete Reserved 78-4.03C-78-4.03G Reserved Replace the paragraph of section 78-4.04A(3)(a) with: 07-21-17 Anywhere metal is adjacent to a joint, seal the joint between the surfaces to be stained and the adjacent metal with a sealing compound before applying the stain. Replace the heading of section 78-4.048(1 )(c)(iii) with: 07-21-17 Staining Quality Work Plan Replace an application plan in the 1st sentence in the paragraph of section 78-4.04B(1)(c)(iii) with: 07-21-17 a staining quality work plan Replace application in the 2nd sentence in the paragraph of section 78-4.04B(1)(c)(iii) with: 07-21-17 work Replace application plan in the 1st sentence in the paragraph of section 78-4.04B(1)(d)(iii) with: staining quality work plan AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA DIVISION IX TRAFFIC CONTROL DEVICES 83 RAILINGS AND BARRIERS 04-20-18 Delete to in the 4th paragraph of section 83-1.02B. Replace the heading of section 83-2.01 B with: 83-2.01 B Minor Concrete Vegetation Control PART2 Revised Standard Specifications Page -33 07-21-17 04-15-16 04-20-18 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 Replace item 3 in the list in the 1st paragraph of section 83-2.028(1)(e) with: 07-21-17 3. HS bolts must comply with ASTM F3125, Grade A325/A325M, or ASTM A449, or be fabricated from steel rods complying with ASTM A449. The bolts or rods must comply with the mechanical requirements in ASTM F3125, Grade A325/A325M after galvanizing. The nuts and washers must comply with ASTM F3125, Grade A325/A325M. Replace the row for Bolts in the table in the 1st paragraph of section 83-2.088 with: I Bolts I ASTM F3125, Grade A325/A325M I 07-21-17 Replace the row for Nuts and washers for bolts and threaded rods in the table in the 1st paragraph of section 83-2.088 with: Method 2 Nuts for bolts and threaded rods ASTM A563/A563M Washers for bolts and threaded rods ASTM F436/F436M AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA DIVISION XI MATERIALS 90 CONCRETE 01-20-17 Replace Method 1 in the 4th paragraph of section 90-1.01 D(5)(a) with: Add to section 90-4.01C(1): 07-21-17 07-15-16 01-20-17 Submit daily temperature data for internally monitored tier 1 PC concrete members each week as an informational submittal. Add between the 2nd and 3rd paragraphs of section 90-4.01C(3): For internally monitored tier 1 PC bridge components, include the following as part of the QC plan: 01-20-17 1. Authorized mix design 2. Duration and method of curing 3. Concrete temperature monitoring and recording system details 4. Temperature sensor types and locations 5. Measures to ensure compliance with maximum temperature and temperature gain requirements, including maximum concrete temperature at discharge and controlling enclosure temperature PART2 Revised Standard Specifications Page-34 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 Replace the list in the 3rd paragraph of section 90-4.01C(3) with: 1. Concrete plants 2. Material sources 3. Material testing procedures 4. Testing laboratory 5. Procedures and equipment 6. Systems for tracking and identifying PC concrete members 7. QC personnel 8. Methods for controlling internal concrete temperature Add to the list in the 2nd paragraph of section 90-4.01C(4): 7. Daily temperature data for internally monitored tier 1 PC concrete members 01 -20-17 01-20-17 Replace Temperature in the 2nd table in the 5th paragraph of section 90-4.01 D(2)(c) with: 01-20-17 Temperature at time of mixing Add to section 90-4.01 D(2): 90-4.01 D(2)(d) Temperature Monitoring 90-4.01 D(2)(d)(i) General At a minimum, provide temperature monitoring devices as shown in the following table: Temoerature MonitorinQ Rec uirements Component Steam curinq Other curina methods Tier 1 PC bridge 1 internal temperature sensor 1 internal temperature sensor components for each individually cast for each individually cast except piling member; member; and deck panels 1 internal temperature sensor 1 internal temperature sensor for every 100 feet of bed length for every 1 00 feet of bed length for continuously cast elementsa for continuously cast elementsa PC piling , deck 1 enclosure temperature sensor panels, and for every 200 feet of bed length Not required PS pavement for continuously cast elements Other PC 1 enclosure temperature sensor components for every 200 feet of bed length Not required for continuously cast elements 8Members not instrumented are represented by the nearest internal temperature probe. Temperature monitoring devices must provide an accurate, continuous, permanent record of the temperature during curing activities. PART2 Revised Standard Specifications Page -35 01-20-17 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 90-4.01 D(2)(d)(ii) Tier 1 Bridge Components Except for piling and deck panels, provide a temperature monitoring and recording system during concrete placement and curing for tier 1 PC bridge components. The system must consist of temperature sensors connected to a data acquisition system. The system must be capable of recording, printing, and downloading temperature data to a computer. Temperature sensors must be accurate to within ±2 degrees F. Position each internal concrete temperature sensor as shown in the following table: Internal Concrete Sensor Locations PC component Sensor location Wide flange, 'I', and 6-8 inches below top surface along bulb tee girders center line at midpoint Other girder shapes 6-8 inches below top surface along center line of stem at midpoint Deck slabs Center of element at mid-depth Other elements Position sensor to provide maximum concrete cover Record temperature readings automatically at least every 15 minutes. You may discontinue temperature recording ( 1) when the maximum internal concrete temperature is falling for a minimum of 1 hour, or (2) immediately before stress transfer to the concrete. Do not allow the ends of temperature sensors to come into contact with concrete supports, forms, or reinforcement. Correct equipment failures in temperature control and monitoring and recording systems immediately. Add to section 90-4.01D(l): 01-20-17 For tier 1 PC bridge components that are monitored for internal temperature, the Engineer rejects components if at any temperature sensor ( 1) the maximum internal concrete temperature exceeds 165 degrees F, or (2) the internal temperature gain exceeds 40 degrees F per hour. If the maximum internal concrete temperature is from 161 to 165 degrees F, the Engineer reduces payment for furnish PC concrete member by a percentage equal to 2 times the difference of the maximum measured temperature in degrees F minus 160. Add between the 3rd and 4th paragraphs of section 90-4.02: 01-20-17 For tier 1 PC concrete members with internal temperature monitoring: 1. Maximum internal concrete temperature must not exceed 165 degrees F at any temperature sensor 2. Maximum temperature gain must not exceed 40 degrees F per hour at any temperature sensor Replace the 5th paragraph of section 90-4.02 with: Portland cement based repair material must be on the Authorized Material List for precast portland cement based repair material. PART2 Revised Standard Specifications Page -36 01-20-17 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 Replace the 4th item in the list in the 2nd paragraph of section 90-4.03 with: 01-20-17 4. Steam at the jets must be at low pressure and in a saturated condition. Steam jets must not impinge directly on the concrete, test cylinders, or forms. During application of the steam, the temperature rise within the enclosure must not exceed 40 degrees F per hour. Except for internally monitored components, the curing temperature throughout the enclosure must not exceed 150 degrees F. Maintain the curing temperature at a constant level for the time necessary to develop the required transfer strength. Cover control cylinders to prevent moisture loss and place them in a location where the temperature is representative of the average enclosure temperature. 01-20-17 Delete the 5th item in the list in the 2nd paragraph of section 90-4.03. Add to section 90-4.03: 01-20-17 For internally monitored tier 1 PC bridge components with a maximum internal concrete temperature of 161 to 165 degrees F, the following apply: 1. Do not apply curing compound 2. Cure an additional 7 days using the water cure method 3. After 7 days apply a silane waterproofing treatment under the following conditions: 3.1 . Silane waterproofing treatment selected for use must be on the Authorized Material List for silane reactive penetrating sealers 3.2. Concrete surfaces must be completely dry when silane is applied 3.3. Apply a single application of undiluted silane under the manufacturer's application instructions until surfaces are saturated Replace section 90-9 with: 90-9 RETURNED PLASTIC CONCRETE 90-9.01 GENERAL 90-9.01A Summary Section 90-9 includes specifications for incorporating returned plastic concrete (RPC) into concrete. 07-15-16 RPC must be used only where the specifications allow its use. Do not use RPC in pavement or structural concrete. 90-9.01 B Definitions returned plastic concrete (RPC): Excess concrete that is returned to a concrete plant in a plastic state and that has not attained initial set. hydration stabilizing admixture (HSA): Extended set retarding admixture that controls and predictably reduces the hydration rate of the cementitious material. 90-9.01 C Submittals Submit the following with the weighmaster certificate: 1. Weight or volume of RPC PART2 Revised Standard Specifications Page -37 2. Type, brand, and dosage of HSA 3. Time of adding HSA 4. Copy of the original weighmaster certificate for the RPC 5. Temperature of RPC Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 When requested, submit the HSA manufacturer's instructions, including dosage tables. 90-9.01 D Quality Assurance The material plant producing concrete containing RPC must be authorized under the MPQP. For volumetric proportioning of RPC: 1. The volumetric container must be imprinted with manufacturer's name, model number, serial number, the as-calibrated volume and date of the last calibration. Cross sectional dimensions of the container must remain the same as those during its calibration. 2. The device must be re-calibrated monthly and at any time when the container shape has been deformed from its original condition or there is evidence of material build-up on the inside of the device. 3. The device must be held in a level condition during filling. Fill the device to the measure or strike-off line. Each measurement must be filled to within 1.0% of the device as-calibrated volume. 4. The device interior must be cleaned after each measurement to maintain a zero condition. For weight proportioning, proportion RPC with a weigh hopper attached to the plant at a position which allows the addition of the RPC to the mixer truck with the conventional PCC ingredients. The plant process controller must control the proportioning of RPC to within 1.0% of its target weight. 90-9.02 MATERIALS 90-9.02A General The quantity of RPC added to the concrete must not exceed 15 percent. The cementitious material content of the RPC must be at least that specified for the concrete that allows the use of RPC. Water must not be added to the RPC after batching, including in the truck mixer. Use HSA for controlling and reducing the hydration rate of RPC. Incorporate RPC by mixing into the concrete before arriving at the jobsite. 90-9.02B Returned Plastic Concrete The RPC must not exceed 100 degrees F at any time. If HSA is not used, RPC must be incorporated into the concrete before attaining initial set or within 4 hours after batching of RPC, whichever is earlier. If HSA is used: 1. Add HSA to RPC within 4 hours after original batching. 2. Measure and record the time, dosage of HSA, and temperature of RPC when HSA is added. 3. Mix the RPC under the HSA manufacturer's instructions after adding HSA or at least 30 revolutions, whichever is greater. 4. Incorporate RPC into the concrete within 4 hours after adding HSA. RPC must not contain: 1. Accelerating admixture PART2 Revised Standard Specifications Page -38 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 2. Fiber 3. Pigment 4. Lightweight aggregate 5. Previously returned RPC 6. Any ingredient incompatible with the resultant concrete 90-9.02C Hydration Stabilizing Admixture HSA must comply with ASTM C494 admixture Type B or Type D. HSA must have a proven history of specifically maintaining and extending both plasticity and set. HSA dosage must comply with the manufacturer's instructions. 90-9.02D Production Proportion concrete containing RPC under section 90-2.02E. Proportion RPC by weight or by volume. 90-9.03 CONSTRUCTION Not Used 90-9.04 PAYMENT Not Used AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA 96 GEOSYNTHETICS 04-20-18 Replace product name, manufacturing source, and date of manufacture in the 2nd sentence of the 1st paragraph of section 96-1.01 D with: 01-15-16 manufacturing source code Replace Apparent opening size, (min, inches) in the table in the 2nd paragraph of section 96-1.020 with: Apparent opening size, (max, inches) 96-1.02R Geomembrane Geomembrane must be: 1. Polyethylene or polypropylene 2. Water resistant Replace section 96-1.02R with: 3. Unreinforced or scrim reinforced Cushion fabric must be nonwoven. PART2 Revised Standard Specifications Page -39 01-20-17 04-20-18 Poinsettia 61 -Poinsettia Lane Bridges Bridge Construction Specifications 09/20/2018 Geomembrane and cushion fabric must comply with the requirements shown in the following tables: Unreinforced Geomembrane Quality characteristic Test method Requirement Class A Class B Class C Thickness, smooth (min, mil) ASTM D5199 20 20 20 Thickness, textured (min, mil) ASTM D5994 Tensile break strength (min, lb/in) ASTM D6693 75 65 55 Tvoe IV Puncture resistance (min, lb) ASTM D4833 45 40 35 Tear resistance (min, lb) ASTM D1004 20 15 10 Carbon black content(%) ASTM D4218 2-3 Scrim Reinforced Geomembrane Quality characteristic Test method Requirement Class A Class B Class C Thickness, smooth (min, mil) ASTM D5199 20 20 20 Thickness textured (min mil) ASTM D5994 Tensile break strength (min, lb) ASTM D7004 250 200 150 Puncture resistance (min, lb) ASTM D4833 45 40 35 Tear resistance (min lb) ASTM D5884 55 55 55 Plv adhesion (min, lb) ASTM D6636 20 20 20 Carbon black content(%) ASTM D4218 2-3 Cushion Fabric Qualitv characteristic Test method Requirement Mass oer unit area (oz/sq yd) ASTM D5261 10 I 12 I 16 I 24 I 32 l 60 Grab tensile break strength (min, lb) ASTM D4632 230 I 300 I 370 I 450 I 500 I 630 Grab tensile break elongation (min %) ASTM D4632 50 Puncture strenqth (min, lb) ASTM D6241 100 I soo I 900 I 11 oo I 1700 I 2400 Trapezoidal tear strenqth (min lb) ASTM D4533 95 I 115 I 145 I 200 I 215 I 290 UV resistance (min, %) ASTM D7238 70 AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA PART2 Revised Standard Specifications Page-40