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HomeMy WebLinkAbout5515; VANCOUVER STREET HDD SEWER EXTENSION; SUBMITTALS;RECEIVED CITY OF CARLSBAD IRMVCONSTRUCT1O DEC 192013 TRANSPORTATION DEPARTMENT CM&I DIVISION City of Carlsbad Contract# 5515 ATTh: Grant Clevia Oate.12/17/2013 Number of sets- I Project- Vancouver St Sewer Repair Specification section Number- Submittal Number-19 Identification or deviation from contract docs.- No deviaon. 1 GENEVA POLYMER PRODUCTS ASTI D6873 3562 Summit Trail Ct * Carlsbad, California 92010 619-517-5837 PHONE 760-637-5473 FAX California License #892389 _ GENEVA POL'VMER PRODUCTS JAII Structures for Corrosive Environments 1489 West 400 North, Orem, UT 84057 Subject: MSDS Clarification Geneva Polymer is providing clarification for MSDS sheets. We do not use an MSDS sheet with our product as it is inert upon arrival to the jobsite. We adhere to the mix design criteria found in ASIM D6873 for rigid polymer pipe. The list of ingredients within our product is as follows, Polyester Resin . Sand . Aggregate Pigment Catalyst The product in its cured and finished state poses no safety risk from materials to th handler or the community. For more information regarding the corrosion resistance properties of the product, please consult our California Greenbook Pickle Jar test results. Any further questions can be directed to Mike Bussio. Mike Busslo-Sales Manager (949) 371.3297 mbussio@genevapolymer.com Zr: :1 Az~ I G -VA Structures Corrosive Environments .45 West 4W North, Orem, UT $4057 Subject: MSDS Clarification Geneva Polymer is providing clarification for MSDS sheets. We do not use an MSDS sheet with our product as it is inert upon arrival to the jobsite. We adhere tothe mix design criteria found in ASTM D6873 for rigid polymer pipe. The list of Ingredients within our product is as follows. Polyester Resin :• Sand Aggregate Pigment Catalyst The product In its cured and finished state poses no safety risk from materials to the handier or the community. For more information regarding the corrosion resistance properties of the product, please consult our California Greenbook Pickle Jar test results. Any further questions can be directed to Mike Busslo. Mike Bussio.Sales Manager (949) 371-3297 mbussiogenevapolymer.com 3562 Summit Trail Ct L Carlsbad CA 92010 U M V C 0 N S T R U C T I 0 N P. 619-517-5837 E. mikevasiIgmpjl.cpm Lic #: 892389 A,8,C21,C15 Vancover St HDD Sewer Extension Contr4ct No. 5515 BID RMV Ccnstruction Inc broke an old unmarked 6" PVC drain pipe when digging in park parking lot. Whn the line was damaged water went into our excavation and caused the excavation to cave ii. If the city would like to repair the drain line let us know. Otherwise we will repair the line. The area of the cave was thought to have been caused from the broken 6" pvc drain pipe, butl is was actually caused from overwatering. be time and cost impacts which cannot be fully quantified at this time Inc would like to ask how they are to proceed with this work. lers the City to have waived the requirement for a written change order before with extra work if no response is given RECEIVED CITY OF CARLSBAD DEC -42013 TRANSPORTATION DEPARTMENT CM&I DIVISION There RMV RMV proc I•RMVCONSTRUCTION Date-I 1/27/2013 City of Carlsbad Numbr of sets- Contract #5515 Project-. Vancouver St Sewer Repair Specification 'section Number- Submittal Number-14 Identification or deviation from contract docs.- No deviation. I Door knocker Mike Vasil President/CEO xH 4079 Huerfano Ave. Suite 118 * San Diego, California 92117 858-581-3488 PHONE * 858-769-0272 FAX California License #892389 CITY OF ' CARLSBAD CALiFORNIA CITY OF CARLSBAD SEWER INFRASTRUCTURE WORK MV CONSTRUCTION INC OFFICE # 7601375473 CELL# 619-201-1656 DEAR RESIDENT: AS A PART OF CARLSBAD'S ONGOING PROGRAM TO MAINTAN ITS SEWER SYSTEM, CONTRUCTION WILL BE OCCUR1NG IN VANCOUVER ST AND HIDDEN CANYON COMMUNITY PARK THIS CONSTRUCTION WILL REQUIRE THE COMMUNITY PARK, THIS CONSTRUCTION WILL REQUIRE THE PORTIONS OF THE STREET AND PARK, YOUR STREET VANCOUVER ST IN IT ENTIRETY WILL BE PARTIAL? CLOSED PERIOTICLY T WED TM FRI PATE- THE PROJECT WILL LAST APPROXIMATELY 3 MONTHS AND WILL REQUIRE INSTALLATION OF NEW SEWERS AND MANHOLES. WORK WILL BE DONE BETWEEN 7:30.4:30 MONDAY - FRIDAY. NO WEEKENDS, PORTIONS OF VANCOUVER WILL BE PARTIALLY CLOSED AND UNAVAILABLE FOR PARKING. RMV CONSTRUCTION IS THE CONTRACTOR THAT WILL BE PERFORMING THE SEWER WORK FOR THE CITY AND YOU MAY CALL THEM AT THE ABOVE PHONE NUMBER IF YOU HAVE ANY QUESTIONS IF THE POST MAN CAN NOT REACH THE MAILBOX THAT DAY. IF YOU ,:HAVE A MOVING COMPANY SCHEDULED FOR THAT DAY PLEASE CALL AND INFORM THE CONTRACTOR OF THE DATE, IF YOU HAVE ANY CONCERNS WHICH CANNOT BE ADDRESSED BY THE CONTRACTOR, YOU MAY CALL THE CITYS PROJECT INSPECTOR @ 76O602-2719 THANK YOU FOR YOUR COOPERATION AS WE WORK TO MAKE A BETTER CITY OF CARLSBAD I1RMVCONSTRUCTION Datei1/ 27/2013 City of Carlsbad Number of sets- Contract# 5515 Proje:ot- Vancouver St Sewer Repair Specificaon section Number- Submittal Number-IS ldertification or deviation from contract docs.- No deviation. Gen,evapipe Precast manhole Mike Vasil President/CEO x 4079 Huarfano Ave. Suite 118 * San Diego, California 92117 858-581-3488 PHONE 858-769-0272 FAX California License #892389 Geneva Pipe Company Up To Center) Up Calcutatlo Job: 16084 Cuslomer: PLAN HOLDERS QUOTATION Structure Corfe:MII 91 Type: POLYMER SANITA Job Name: VANCOUVER STREET I{DD SEWER EXTE Slation:STA 1+00.00 Description: 60' SEWER MANHOLE- POLYME Structure Product Detail Inside Area View Sam... Product. Qty!rodustDancrleilon . Yards ..Ighi ..P.tecactHelght............7.5G.............I.Wall ..............2.00' Rim CIRCA14 1 A-I4263& RING WITH ADAPTOR 0.00 0 Less Casting 7.2' I Floor 6.00' I Sump 6.00 COVER (riceutric) MASJTJ 3 .S7SINXI4SFT JOINT MASTIC 0.00 0 Invert toFloor 0.13' j Plus Floor 8.00 TOD3 PMHECS I GOINECC POLYMER COME W/36 o.49 1.780 Mjuslmenl(Brick/Mort.) -0.08 ACCESS tam 1 PMHS6O 1 60 IN X2 FT POLYMER MH SECTION 0.25 1.000 ...mtolrwert..............7J9....... Base PMHBOO 1 00 IN X3 FT POLYMER PRECAST 1.34 5.358 BASE Top 3 1I ao €OIJECCPOLYMERCONEW/36'ACC Access MH8Tl10 2 11-08 DDBO0T(6INCONCBIN PVC) 000 0 Cliii 2 It IN CORED HOLE 0.00 0 Structure Totals 2.08 8,138 - 11am I .00 SOIN X2 FT POLYMER Mil SECTION ______ Base 60 IN X3 Fl POLYMER PRECAST BASE 360 270 180 90 0 Elevations Elev An1e Pe Hole Hole' HoW upr lam I 1't'pe ifeioht Width 15527tIiL. SPQL MHBTI 108 :T: ii( 11.50 zLi.Q. .OR- PLpr1!q8 .._0_ . . ii-i! ......o I . -- 0_I 0 0 Desciiplion: 60 IN X 3 FT PDLVMEN PRECAST BASE Poc1uctlD: PMHBSOX3 Item: Base Step Lecalicô rIO/i 8 SDR35 PVCjMHST1108 H1l"/W11.00 Over: .00/0 Up: 1LS Argo E asou PVOMHBT1108 Hit") W 11.00' Over. 9420 / 1(10.48 Up 12.69' 1Mg 180 IRMVCONSTRUCTION Oate-091 27/2013 City of Carlsbad Number of sets. I Contract #5515 Project- Vancouver St. Sewer Repair Specification section Number- Submittal Number-12 Identification or deviation from contract does.- No deviation. I HDP:E PIPE The contractor certifies that all Information is true and correct. Mike Vasil President/CEO 4079 Huerfano Ave, Suite 118 * San Diego, California 92117 858-581-3488 PHONE * 858-769-0272 FAX California License #892389 HDPE WATER & SEWER JMagIe MEETS AWWA 0901 /C906, ASTM 02239, ASTM 02737, ASTM D3035, ASTM F714, CELL CLASS PER ASTM 03350. PPI LISTED ftl&l Bsaidffiessanda(s MATERIAL OR-4) PE 3408/3608/4710, AND ANSI/NSF-14. for a bane' tomorrow AA do - 0 - APPLICATIONS . . high-pert.em th.dbnstty polyethylene water p'esaUrepiPefi'm'a suitable tar munlolpal and Induatrtal ., .. ansmtosän systemsfor potablewater, sawer, drain, mh ngirrigatfon,... and CI5IflOd W5le. LI .....r'-'...-'.'... ) DESCRIPTION j ,JM Eagle's high-denaijy,polyithylene water and sewer pipe is made from premium, f. highly engineered PE $4084508.oç PE 4710 resin material for a maximum pressure rating to service today'a water and, sewer needs, Products are avalla We .4-inch to 834ch diameters. The. product's physical. ptopertiB5 make it applicable to open-trench and slip-lining 'inStaiIatjonL .. : It can be. thanufäctured wltl she, color striping to identify applicatIn,, such as a bitte suipe for potable Wa ,a:greefl stripe for sewer applications and a purple stripe for :r 'mm water. :... . . P,4710 resin surpasses RE.W815868, in tne following high-performance designations: 1:..' Density class 4(0,047 —0,955 9/cc) vs. density cell class S (0.540 — 0.847 9/cc). Sc.,slpw crack growth ceirolass 7- or. PENT value of $00 hours vs. SCG caliclass 4 oPENT,vaiue of 10 hours. . 1.000 psi: HDS (hydrostatic deslgzt stress) vs, 800 pal HDS. BENEFITS JM Eagle's HDPE'pl$ for water and sawer ía manufaCtured for excellent perfor- mance and a long life expectancy. Its butttused loirns eliminate potential leak points, common at 10 to 20 feet with ductile Iron pipe, for a zero task rate. HWhIY resistant to corthaion and weather, recent studies conclude it will last at least lop years. its light weight and flexibility make easy to install, eIlmIte the need for fittings required with dIrectional changes, and make It highly suitable fOr Use In eertquake prone areas, Its high-atrangth.walls. give it the hignesi PC pressure rating, outstanding resistance to SOG and increased resistance to rapid crack propagation. 'The increased working stress rating of high-performance PE 4710 resin material makes i a superior choice 'over sleet or ductile,iron pipe, especially for the large- diameter pipe sizes. .--- ,.- .... 7: APPLICATIONS HIGH-DENSITY POLYETHYLENE WATER AND SEWER PIPE PE 4710 JM EAGLE"' HOPE PRESSURE PIPE PRIMARY PROPERTIES TABLE 1 - .. .:PRI .1st PE 471 ., ASTM'D3350 4455740 g/cm3 . AstM.D1515 .0.959 A38 <0.15 minutes ASTMp790 .. '1110,000 to paL . ::ASTM DBSB 3500 to < 4000 :.. Hours ASTM121473 > psi . S7111 D2837 1600 Black with - . . minurn 2% carbor black BRITTLENESS •F(C). •.: ASTM P746. . <-130 TIIImE SS, Share D A8TMD2240 160 Not.ray Pipe Cell Classification 445) The physical (or chemical) properties of JM Eagle'" products described herein represent typical average values obtained in accordance with accepted test methods and are subject to normal manufacturing variations. They are eupplied as a techrii- âal service and are subject to change without notice. For dam sizes, or classes not reflaOt$d In these charts, please contact JM Eagle' for assistance. 14110H-DENSrry POLYETHYLENE WATER 5 APPLICATIONS HIGH-DENSITY POLYETHYLENE WATER AND SEWER PIPE (CONTINUED) JM 5AQLr HDPE MARKETS AND APPLICATIONS TABLE 2 UndsrgrOunPStablS Water Dlstributio, Mining ging, River/Stream/Lake O*g,,Hlghway Drainage, H10hWq •. LP.&/D.LP.S. .Cros&ng, Oil Patch, AgrcuIttO Water Distribution, Lándfi II Storm Wateç .Qulrts,' Klghway/ :. Residential/AgrlculturatWater Collection Gravjty Sewer Systems, • ,o P. :SatVSY Force Mains, . . pe •, •... Directional Bore ,... Potable Water Systems, Water Service Systems . , Blue Stripe, C.T.S. Unetroindi-riçatIors Systems, R. Agricultural Systems. .:. •. .. - Uning, Pipe, Bursting I.P.SJD.I;P.S. Grey Slip Uner. Water Re-procesSing ystáms CP.S.ID.LRS. Purple Stripe Landfill Gas Collection, . . 600,90 ~,1200,-:&)000 Waste Drelnage Systems Perforated i.P.S./D,l.P.S. Liquid Cijemloal Mining, tlUfry and •• •I • s ID I PS • - Tailing UneS, Mineral Extract Syatom Heating/Cooling System for home and business • . Factory Mutual (FN Approved • .. I.P.S. HIGH-DENSITY POLYETHYLENE WATER DIMENSIONS AND WEIGHTS B1IrrAL AND DATA SH (OONTINUED PIPE SIZE (LP.S.) PRESSURE PIPE (contd TABL.E4 ANSI/NSF-61, 14 LISTED .3/4 0078. 0.07 •, 1.109 2 2.376 . 0178: ' 21002'. 3 ' '3500 0.259 , 2.951. 4 4.500 '0434" ' .33 3.794 8 5.563 0A.1 t 4690 • '6.626 , ,' 0.481., . 5.584 '7 -0.528. . 6.006 8 ' 8625 . '0.639 ' 7:270 (10' 'i6O.J 0.786"' 9.002. -. 12 . 12,750 6.944. .. i0,49 14. 14.0 . 1.037 ' 11.802 16 16.000: 1.185' :13.488 18. 1L000.. 1.333 16.04' 0 ' 20.000.' ' ,, 1.481 i6460 .1.83 24 '24000 , ' 1.778. 20.231 20 ' 261000 , ' 1.9 21.90 28.000 ' 21074 ' 23.603 30 ' 30,000 82 . 32.000 ' 2;370. .25.976 34 " .34.000 .2.519 26.660' 36 ' 36.000. ' 2.51 '30.346" 42 42.000 3,111 , 35.404 48 "48.000 3.556 40.462 54 54.000 o.26 0.34 0.83' ' 0,140 2.078 0.43 1.16 0.208 3.083 0.94 1.91 .0,265 ' 3.938 1.55 2.73 0.316, 4.705 ' 2.21 2.92 '0.327 4.870 2.36 4.15 '.0.890 5.798 ' . 3.35 '4.8 O .. . 0.419 6.237 , " 328 7.03 , 0.807 7.650 . .5.88 10.92 fT'b.632 9410 15.36 0.160 11.160' 12.41.. 18.52 ' O.824 12.253 14.98 24.19 '0.941 14.005 19.65 30.61 1.059 ' 15.156 24.76 $7.79 1.176 17.507 30.53 46.75 1.294 . 19.251 38,56 54.44. 1,412 , 21.007 43.99 '63.9 1.629 22.769 51.61 74.02 1.647 , , 24408 58.67"' 85.04 1.165 29.258. 60.74, 96.78 ' 1,882 28.010 ' 78.18 109.26 2.000 ' 29.760 88.28 122.49 2,118 . 31.510 98.96 .188.70 2.471 35.761 134.72 217.76 2,824 42.913 11527 3.177 47.205 222.67 0,184.. 3.110 0.84 0.237 6.998 1.39 0.283 , 4.775 1.99 0.293 4.942 2.13 0.349 5.865 3.02 0.375 6.330, 3.49 0.454 '7.683 6.12 0:666 5.650 7.95 0.671 11,327 11,19 0.737 12.438' 13.49 0.842 14.215, 17.61 0.947 15.992 22.29' '1.063 ' 17.768 27.62 1.158 , 19.545 33.30 1.283 21.322 ' 39.83 1.368 23.100 46.61 1.414 24.875 53.94 1.619 26.653 6122 1.684 26.430 70.45 1.790 30.205. 79.54 1.895' 31.983 89.17 2.211 37.314 121.37 2.526 42.644 .155.82 2.842 47.978 200.63 For data, sizes, or classes not reflected in these charts. please contact JM Eagle' for assistance. 10;HIGH-DENSITY POLYETHYLENE WATER PRODUCT DESCRIPTION HIGH-DENSITY POLYETHYLENE WATER AND SEWER PIPE FOR MUNICIPAL AND INDUSTRIAL WATER AND SEWER PIPING SYSTEMS RICH HISTORY Thanks to the support of our loyal customers, and the dedication and hard work from our JM Eagle" family mem- bers, JM Eagle" continues to be the largest manufacturer Of, PVC pipe In the United States and In the world. JM Eagle was formed in 1982 following the purchase of eight PVC pipe manufacturing facilities from the Johns- Manville Corporation. Over the course of the years, we have expended our operations through seventeen addi- tional plants in Wharton, TX Fontana, CA; Batchelor, LA; Meadville, PA: Adel, GA; Buohannon, WV, Columbia, MO, Cameron Park, CA, Hastings, NE, Pains, CA, Sunnyside, WA, Tacoma, WA, Visalia, CA, and now with the addition of three Polyethylene (RE) facilities In Kingman, AZ, Magnolia, AR and Tulsa, OK. There are only a few pipe manufacturers In the world that produce both PVC and PE pipe, and we are proud to be one of them. With our modern PE pipe production facilities in North America, we are able to fulfill all of our customers' Plastic pipe needs, DESCRIPTION .JM Eagle" manufactures High-Density Polyethylene (HDPE) water pressure pipB for municipal and Industrial water transmission systems. This pipe is available for sizes W-63 in diameter. Our HDPE pipe is recognized In the industry for Its zarp leak rate, high performance, and long life expectancy. They may be manufactured with color striping to identify their application, such as blue stripe for potable water, green stripe for sewer application, and purple stripe for reclaimed water. LONG LAYING LENGTHS The standard laying length of HOPE pressure water pipe Is 40/50 feet. Smailer size pipe 6' and under can be extrud- ed at continuous coil lengths by request Longer lengths provide convenience in Installation and allOw for significant cost savings In labor and equipment. APPLICABLE SPECIFICATIONS JM Eagle" HDPE water pressure pipe is manufactured In accordance with AWWA C901/0906, ASTM 1)2239, ASTM 02737, ASTM D3036, ASTM P714 and ANSI/NSF 1461 listed. H1G1-1-0ENSrrY POLYETHYLENE WATER PRODUCT DESCRIPTION HIGH-DENSITY POLYETHYLENE WATER AND SEWER PIPE (CONTINUED) APPLICATIONS HDPE GRAY SLIP LINING PIPE JM Eagle manufactures gray slip lining polyethylene pipe for your rehabilitation and sup lining applications. This new, evolving technology will provide you with lower cost and alleviate problems with today's older and failing pipeline Infrastructure, Slip lining is an excellent choice for replac- ing oversized corroded pipe with a smaller diameter pipe and greatly Improved carrying capacity. This trenohlems process makes it possible to perform extensive municipal iatar, sewer and industrial pipe repairs rapldl while caus- ing minimal disturbances. Slip linIng saves both time and cost because the existing pipe support structures do not need to be replaced. JM Eagle HDPE slip lining pipe is manufactured In accordance with AWWA 0906 and ASI"M F714, and Is available In both LP.8. and D.I.P.S. In either solid gray color, or gray with a colored green stripe. Please refer to 1ble 4 for pipe dimensions, HIGH-DENSITY POLYETHYLENE WATER DIMENSIONS WEIGHTS SUBMITTAL AND DATA SHEET (CONTINUED) REFERENCE STANDARDS ASTM 0638 Standard Test Method for Tensile Properties of Plastics ASTM D74.6 ,Stand Test Method for Brittleness Temperature of Plastics. and Elastorners by impact ASTM Standard Test Methods for Flexural Properties of Unreinforced and Reinforced Plastics and 9ecirlcal Insulation fatarlaIs ASTM-D1238.. Stan did Test Method for Melt F(Ow Rites of Thermoplastics by Extrusion Plastorrietar ASTM Di 505 Standard Test Method for Density of Plastics by the Density-Gradient Technique ASTM DSS Standard Specification for Polyethylene (PE) Plastló Pipe (S.l.D.R.-PR) Based on Controlled 22 In Diameter ASTM 02657 Standard Practice for Heat Fusion Joining of PolyolefirL Pipe and Fittings ASTM02737 ' ' Standad' Specification for Polyethylene:-(FE) Plastic Tubing ASTM D2774'.Stanárd Practice for Underground Inatallticn of Thermoplastic Pressure Piping 5 Srd.Tést'Met ,dfot Obtaining Hydrostatic DeJgn Basis for Th'ermoplaetl Pipe, Materials Ø3Q35 Standard Specifications for Polyethylene (PE) Plastic Pipe (DR-PR) Based on Controlled ASW Outside Diameter . . .'. ASTM D3350 Standard Specification for Polyethylene Plastic Pipe and Fittings Material ASTM F412'Stand ermInoIogy..Rëiàting to Pla tioE?Iping Systems. ., ASTM F-714Stanard8061floatlon for-Polyethylene (PE):Plestic Plp,(SD.R-PR) Based on Outside-Olameor . ASTM F1473 Standard Test Method for Notch TesllC to Measure the Resistance to Slow 'Crack Growth of Polyethylene Pipes and Rein AWWA 0901 Polyethylene (P Pressure 1pe'and Tubing, Va In. Through 3 in. For Water Service fi%NWA P01yethy su (PE) Presre Pipe and Flthngs, 4 Jri Through 63 in., For Water Distribution ion 11'ansrni'iofl NSF Standard 14 S Plastics Piping System Components and Related Matenals NSF Standard 61 Dthiklng Water System Componants- Health Effects FM Approved . 'Factor' Mutual 4prov5i for Underground. Fire Protection .ServioO HIGH-DENSITY POLYETHYLENE WATER 15 RECEIVED CITY OF CARLSBAD URMVCONSTRUCTIO NOV 212013 TRANSPORTATION DEPARTMENT CM&I DIVISION Date49I 27/2013 City of Carlsbad Number of sets- Contraot# 5515 Project- Vancouver St. Sewer Repair Specification section Number- Submittal Number-12 Identification or deviation from contract docs.- No deviation. I HDPE PIPE The contractor certifies that all information is true and correct. Mike Vasil PresdenUCE,p,,7 4079 Huerfano Ave, Suite 118 * San Diego, California 92117 858-581-3488 PHONE * 858-769-0272 FAX California License #892389 Nov. , 213 12:26PM No, 0521 P. 2 HDPE ATER & S MEETS AVWA 0901/0906, ASTM D2239, ASTM 02731, ASTM 03035. ASTM F714, CELL GLASS PER ASTM 03350, PPI USTED bBuildiug wwitlats j MATERIAL C1-4) PE 34Q8/3E)W4710, AND ANSI/NSF-14. ra bawriornor,ew ik I TION ill.. •i'\J '.':,. •.: aarcpl.rmdqTdUMTlai '. t O,tsystnis poW4l ,Aral n, mbiTfl, 1n4glIuii wid .,. .............• •...: , .:.. ...•• .,,•• ,. ..• . , ,, ,DSRIPTION , wtar ad plpa f maa from p1n1um, luya*Ord P1 $4O!$6O$;ar-PE 4710 resIn matraI jorá lsidMrn pressure tØigt6 abPhlC tOdaydW3IA(fl GW fl59d5. •••• . : " Products a kbls tj Inch 65 inch ameter& pre oV phyateal mçe I epptfc.ble opøn Wench and slip-lining .• •. ••. 1 - to %ppliw*tnd skhas a blup SWpe for ptable f9r.W5 *PI(caIOn5 and a pUrplWstdpfpr ciaIflwatst, , , \ P '471 resin surpasses PE 3408/880W6 In the taitowing IigbdrtormanCddas1gnabOnS Jeflty class 4(Q 94 —O 9Wca) e. density c,h caea S M.14f) — o.4T 91cc) th (5(9w crack pfpMh) cell laas b9. r PNT reIu. o SOO houa vs S9 cell class 4 4we of 10 hom, ¶aQ $1 HOS (h oiaJO4Nl9n stress) Vs. BOO p;p HP BNEFrI'S OP Ipo for d I tpanu1dotjred far rRelfimt peifo? .•,:. •:. .• • i butt.elite potinilal akelnte comnipu sIlO b tet with ductile rOn pipe.' 16t q aru leak ratà •• • . • Highly rear ant to corrosion cnd we'dtiec raceni studies cnclude It will last at leaSt 1ODYa.rs' I it. tight i/eight ar)d ldbiluIy make ft A*y to Install, çOcIlputa 11W 'need ot fithogs requir J ed wl%fl diresilbfla changes and make 1; hIghly suitable for us. In .arthuake I £101brie areas US1Igh sirangutwalis gtva lithe highetPE pro utk,sling oiflslandngroat.te,iceto We arid incr5sed resistance tc rapid cackpropageuOn The. inàçaod wo,Idng 5(vess ~ toul ng o high crlomrance p 4 0 resin metodot : • •k a cf.= choIce or ductile iron pipe. espacalIy (or the large. dIamtdr • •.. . .,. . . '..•: Nov.20, 2013 12:26PM No .0521 P. 3 APPLICATIONS HIGH-DENSITY POLYETHYLENE WATER AND SEWER PIPE PE 4710 JM EAGLE HOPE PRESSURE PIPC PRIMARY PROPERTIES TABLE I -- - -- Th_ ~N*te:Grey Pipa Call Classification 445574 --- - - The physical (or chemical) properties at JM BagleTh products described herein represent typical average values obtained IA accordance with accepted teat methods and are subject to normal maruifacturing variations, They are supplied as a techni- cal service and are subject to change without notice, For data, sizes, or olassaa not reflected in these chartl, Please contact JM Eagle" for assistance. HIGH-DENSITY POLYETHYLENE WATER Nov.20. 2013 12:26PM No, 0521 P. 4 APPLICATIONS HIGH-DENSITY POLYETHYLENE WATER AND SEWER PIPE (CONTINUED) JM EAGLr HOPE MAflKETS AND APPUCATIONS TABLE 2 MInin9 Ordg!ng RtL.Streem/Lak tg1wAy DralOag, Hhway I PS.ID I P.S 9I'QO5ifl, 11 %0" AWIeiiitlIPe ? Wat DI311utlonhLer%diIl ip.s/DIPS Ruahtli/Authiral )Alat Oolløctlon I Grth4tt SeWer Syetms' t eir Fçe Mwns gi jp Dat1o,a ore, PofableWa1rSyetern, IP$/DIP$ Water Service yatms Blue Tt Stt1ps 0 T& ' Un4eiround b'rIgat1os Ar1CuItlial yterns £ Ip Uflh1flL RIpe BUrstIng . LP/D $Iip Liner W*er Me-pr bcesjnó yteMs I PB/D 1 P.S Iurpte stjlpe LandtJll Gas Ool19tion1 - Goo o,12O & 10 Wasto Oánao Systems Perfomtad I PS ID I PS II Uquld Qhmioal Mining. 8tu' art p ir PS 1WingUnes, Mineral Etraqt )sIsrn FleatlnQ/Cooflng yatem for horn9 bvsIrss paotorrMutual (FM) Approved I S 6 HiGH-0fWfl'1 POLYETHYLENE WATER DIMENSIONS AND WEIGHTS Nov. 20. 2013 12-26PM No. 0521 F. 5 (CONTINUED) HOPE IRON PIPE St2E (LP.S.) PRESSURE HPE (oonhI / TABLE 4 ANSI/NV-01,14 USTED a,4:.i.Q5d.;o.78 flip:. . •::.' . .-. . . .• - OoØ jos AO 2.7' %0-116 ' &0Ø2 053 044 2.078 ' 048 - - 0.259 2.51 115 0,206 8l83 Q.94 0184 &110'.084 , 4 4.00 8.704:! 1,3i 0215 3.9 146 0,37 3,996 1.59 /6 s.id ' 0 $8 43j 72 9 61.4 ? 221 0,283 L6' Q'41 4.88( 292 0327 .8T0 2.6 0293 , 4.942 213 6 4d2S 0,91 5,584 415 0.310 57a6 ' 33s oas 5 aes 3.02 7 7,125 0.528 6 008 4.6p t a4, 6257 08 0.5796 30 3,49 8 8.625 .. 0.639 T'.2T0 7.p3 0,5O7 75&0 560c.4r34.7853 10 D196 082 062 ('% 941aaL.) 0.866 9.550 . 512 195 12 4.780 0944 10.49 88 o.o ifio .41 0611 11.32? 1118 14 4QO, 1Os1' 11,602 13.52 0.24 12253 14.98 0?3T 12436 15.49 16.000 1185 i4B9 24,19 0.841 14005 i95 0.84? ¶4216 1761 18 16 Üóô' I 33 1174 açkSl 1 056k 24,75 0 41 15902 22.29 21) r 20000 16.681) 377k 1176 7597 _5Q.59 1053 17166 2762 22 oo3 i 'ui's *e ee I isa i ss 5330 24 ; 4 000 1 71 20 231 54.44 14i2 gl,ogl i.4o.2o 1 253 21.22 3983 ' 2&Odo 1.926 '1 917 63.89 1 5*8 22758 51 61 1.36k 23.100 46,81 ., 25 OOQ 2.04 ?8 693 74Q8 841 24 508 6987 1'.474 24.876 53.94 2,2 25.289 55.04 I iè5 6.25B , 68,74 1,79 26.653 61,02 32 3.0Ô ' 2.870.26,076 9616 682 280IP 75.1, 1.604 8 430 70.4 34 ' 4.000 2 19 '8t664 1 08.28 2.049 0.76 8828 1 Th0 30.205 78.54 l*2.49 218 31M0. 1559 1.895 81.288 69.17 '42 , 42.W0 1t1 2'404 163.70 .4Z1 68 781 134.72 2.211 31.314 121.31 48 48.006 54'! ' 40 46 21778 2.824 4201 $ 1.O7 2.626 .4.644 158.52 64 64000 - - 3 1?7 4Z26 222.67 2.842 47978 20068 * For data, sizes, or daaaaa not r8Vected It these charts, plee contam JM Eagle'" for assistance. 10 HIGH-DEN6frY POLYETHYLENE WATER Nov. 20. 2013 12:27PM No. 0521 P. 6 PRODUCT DESCRIPTION HIGH-DEN&TY POLYETHYLENE WATER AND SEWER PIPE FOR MUNICIPAL AND INDUSTRIAL WATER AND SEWER PIPING SYSTEMS RICH HISTORY Thanks to the support of our loyal customers, and the dedication and hard work from our JM EaglO family mem- bera, JM Eagle" oontriuea to be the largest manufacturer f PVC pipe in the United Slates and In the world. JM Eagle" was formed In 1082 following the purchase of eight PVC pipe menufantiiring facilities from the Johns- Manville Cotporaticn. Over the course of the years, we have expanded our operations through seventeen add[- Canal plants In Wharton, TX; Fontana, CA Batch1or, LA; Meadville, PA; Mel, GA; Siichannon WV, ColumbIa, MO, Cameron Park, CA. Hastings, NE Peaia, CA, Sunriyaide, WA, Tacoma, WA, Visalia, CA, and now with the adchion of three Polyethylene (PE) facilities in Kingman, AZ. Magnolia, AR and Tulsa, OK. There are only a few pipe manufacturers in the world that produce both PVC and PE pipe and we are proud to be one of them. With our modem PE pipe production facilities In North America, we are able to lullili all of our customers' plastic pipe needs. DESCRIPTION JM Eagle"' manufactures High-Danaity Polyethylene (HOPE) water pressure pipe for municipal and industrial water transmIssion systems. This pipe Is available for sizes W-63 in diameter, Our HOPE pipe Is reoognind In the Industry for its zero leak rate, high performance, and tong life expectancy. They may be manufactured with color striping to identify their epplicaUon, euotr as blue strips for potable Water, green stripe for sewer application. and purple stripe for reclaimed water. LONG LAYING LENGTHS The standard laying length of I1DPE ptssure water pipe is 40/50 feet. Smaller size pipe 6" and under can be extrud- ed at contInUoUs coli lengths by request Longer lengths provide convenience in instiIei1on and allow for sigrillicant cost savings in labor and equipment. APPLICABLE SPECIFICATIONS JM Eagle"' HOPE water pressure pipe is manufactured In accordance with AWWA 0901/ce0a, ASTM 02239. ASTM 02737, ASTM 08035, ASTM F714 and ANSI/NSF 14/61 aeted. HlOH-DENSflY POLYETHYLENE WATER Nov. 0. 2013 12:27PM No, 0521 P. 7 PRODUCT DESCRIPTION HIGH.DENSIT'f POLYETHYLENE WATER AND SEWER PIPE (CONTINUED) APPLICATIONS HDPE GRAY SLIP LINING PIPE JM E5I5'" manufactures gray alp lining polyethylene pipe for your rehaWriftft and slip lining applications. ThiS new. evolving technology will provide you with lower cost and alleviate problems with tOø5Y'S older and falling pipeline I Infrastructure. Slip lining is an smellat choice for replac- ing oversized corroded pipe with a smeller diameter pipe and greatly Improved carrying capacity. This txenctdess process makes it possible to perform extensive municipal water, sewer and industrial pipe repairs rapidly, while caus- ing minimal disturbances. Sp lining saves both time and ocat because the existing pipe aupport structures do not need to be replaced. JM Eagle' If)PE slip fining pipe Is manufactured in accordance with AWIA 0908 and AS11vI F714, and is available In both I.P.8. and D.LP,S. in either soilci gray color, or gray with a colored green stripe. Please refer to Table 4 for pipe dimensions. 4 HIGH-DENSITY POLYETHYLENE WATER DIMENSIONS AND WEIGHTS Nov. 20. 2013 12:27PM No. 0521 P. 8 (CONTINUED) REFERENCE STANDARDS .................... ,. .; A$TM 63B teidiird T6 f vtbod for ToIs'I9 Propartlea of Plötlos AthM 0746 Sthnd Thst Mhod1qrBrtieness TØmp?ratur of PISsIIC& 'an d P1 omeM by Impact JS eIflforca1 Plastics and lm .etPloI rMuliIon türa1 - AYM aflaik M10 rnd ?qr tIQJt FLoW Rte bf Th IBtG8 )P xtru&Ion P6tT15t( AS14 thbgb SIhdthdet Mftod for $mt' of IIasIcs br thi Dty..QIdIflt TOdhblqu AéT D2 swa. 8poc11146 PotyethyIen (Ft.Plastic Pipe (S I DRIPR) Basod on óøntrolled Milt'!Milt'! fir,•, :..' •:.. •l, •v. MM b.2q7 , tIIai PrtTce or )1eat F4s1oI'4dulng of PqlPOafI Pipe and fluings 4STM D27S7 $tdard SpcifieatJon Vr PA,ethylene (PE) Jitic lVblng 5TM 4T7$ ' , $,ard Pjaotic* for Undrgrotd tInsfaifat10 o ThemOpia5tto P,eSBUTO Piping ts ASTM f4o37 daT $h rostet od for QbtanIh ylc beIgn Jae for marmoplaatlo Ppejv1aWrfas : atL4picabons toT IoyyIene PE) Paatlo Pipe (DRPF Baseq.Qn Controlled , c butetde'ameIer •• I ATM D5b sai4i peçfficatlon for Folysthylen* PI1a PJSe arid Fitting Material AZTM F412, 8ardo1yJt o.jtic Fipuig7 yatms 18Iatidm Spec Ifibalor for P4'et1yIOne (PE) Piestic Pipa (Sb R..-PR) BasI on 1. - ...Mr. NotcTensiIe oieaswi Reelstance to $lbw tracK ôrowth PoIytbyiene pipes ad RéIn 11 AWWA QO1 PoJethyIne (PE) Presgui Pipe and Tubing Ir ThrbugI Sin Fat- Water Service AWW&C906 Prssuup Pipe and FtInge, In Thrbugh 63 In For Water Dlstiibutoh I •• fld4TrflaltI1eeJ9n • - I NSF $aridard 14 IItic Piping $ystem 1Oomponent and Related Materials I 1 NSF tAtdPd 01 'rinKIng Wátei SateCompononls - Health Effects MApptqd , tectry Mvtyel Appoyl for Undei'ouhd riTe Protection Service HK3H.DENSflY POL1Efl-1YLENE WATER 15 PROJECTED CONSTRUCTION SCHEDULE .RMVCONSTRUCTIONINC ..................... ..- ... DATE 10/28113 Job No. Job Name: VANCOUVER STREET HOD SEWER REPAIR Week I Week 2 Week 3 IMT I'm [ I (ajil I +• 44 tiIJ_1.c_1_,u Y IIIJh.1II 4• 4• 'fl_1I1I._I3lJi I [I I I II L F PROJECTED CONSTRUCTION SCHEDULE RMV CONSTRUCTION INC DATE 10128/13 Job No. Job Name: VANCOUVER STREET HOD SEWER REPAIR GRANT CLEVIA Week I Week 2 Week 3 11/19 JOB I1RMVCONSTRUCTION Date- i 2/ 17/ 2013 City of Carlsbad Number of sets- Contract# 5515 Project- Vancouver St. Sewer Repair ATTN: Grant Clevia Specification section Number- Submittal Number-18 Identification or deviation from contract docs.- No deviation. 1 HI MOD EPDXY COAT TO COAT ALL GROUTED AREAS Mike Vasil President/CEO 3562 Summit Trait Ct * Carlsbad, California 92010 619-517-5837 PHONE * 760-637-5473 FAX California License #892389 Product Data Sheet Edition 8.1.2011 Sikadur 32, Hi-Mod Sikadur® 32, Hi-Mod + High-modulus, high-strength, epoxy bonding/grouting adhesive Description Sikadur 32, Hi-Mod, is a multi-purpose, 2-component, 100% solids, moisture-tolerant structural epoxy adhesive. It conforms to the current ASTM C-881, Types I, II, and V, Grade-2, Class C and AASHTO M-235 specifications. Where to Use . Bond fresh, plastic concrete to hardened concrete and steel. Grout horizontal cracks in structural concrete and wood by gravity feed. Machinery and 'robotic' base-plate grout. Structural adhesive for concrete, masonry, metal, wood, etc. Advantages • Super-strength bonding/grouting adhesive. Tolerant to moisture before, during and after cure. Excellent adhesion to most structural materials. Convenient easy-to-mix ratio A:B = 1:1 by volume. Easy-to-use for bonding/grouting applications. Fast initial set; rapid gain to ultimate strengths. USDA-certified for use in food plants. Bonding Adhesive - 1 gal. covers approximately 80 sq. ft. on smooth surface. Base Plate Grout - 1 gal. mixed with 1.5 parts oven-dried aggregate by loose volume yields approximately 420 Cu. in. of grout. Anchoring grout - 1 gal. yields 231 cu. in. of grout. Typical Data (Material and curing conditions @ 73°F (23°C) and 50% R.H.) RESULTS MAY DIFFER BASED UPON STATISTICAL VARIATIONS DEPENDING UPON MIXING METHODS AND EQUIPMENT, TEMPERATURE, APPLICATION METHODS, TEST METHODS, ACTUAL SITE CONDITIONS AND CURING CONDITIONS. Shelf Life 2 years in original, unopened containers. Storage Conditions Store dry at 40°-95°F (4°-35°C). Condition material to 65°-75°F (18°.24°C) before using. Color Concrete gray Mixing Ratio Component 'A': Component 'B' 1:1 by volume. Viscosity Approximately 3,000 cps. Pot Life Approximately 30 minutes. (60 gram mass). Approximately 22 minutes. (350 gram mass, 8 oz.) Contact Time 40°F (4C)*: 12 hrs. 73°F (230C)*: 3-4.5 hrs. 90°F (32C)*: 1.5-2 hrs Compressive Modulus, psi 7 day 2.1 X 105 psi (1,449 MPa) Tensile Properties (ASTM D-638) 7 day Tensile Strength 6,900 psi (48 MPa) Elongation at Break 1.9% 14 day Modulus of Elasticity 5.4 X 105 psi (3,726 MPa) Flexural Properties (ASTM D-790) 14 day Flexural Strength (Modulus of Rupture) 7,000 psi (48.3 MPa) Tangent Modulus of Elasticity in Bending 6.9 X 105 psi (4,800 MPa) Shear Strength (ASTM D-732) 14 day Shear Strength 6,200 psi (43 MPa) Water Absorption (ASTM D-570) 7 day (24 hour immersion) 0.21% Heat Deflection Temperature (ASTM D.648) 7 day [fiber stress loading 264 psi (1.8 MPa)] 122°F (50°C) Bond Strength (ASTM C-882): 2 day (moist cure) Plastic Concrete to Hardened Concrete 1,700 psi (11.7 MPa) Hardened Concrete to Hardened Concrete 2,000 psi (13.8 MPa) Hardened Concrete to Steel 1,900 psi (13.1 MPa) 14 day (moist cure) Plastic Concrete to Hardened Concrete 2,200 psi (15.1 MPa) Plastic Concrete to Steel 2,000 psi (13.8 MPa) Hardened Concrete to Hardened Concrete 2,000 psi (13.8 MPa) Compressive Properties (ASTM D.695) Compressive Strength, psi (MPa) 40°F° (4°C) 73F* (23°C) 90F* (32°C) 8hour - 140(1.0) 1,700 (11.7) 16 hour - 4,800 (33.1) 7,300 (50.3) I day 30.0 (0.2) 5,700 (39.3) 7,300 (50.3) 3 day 5.300 (36.6) 11,300 (77.9) 10,400(71.7) 7 day 9,600 (66.2) 11,800 (81.4) 10,400(71.7) 14 day 11,900 (82.1) 12,200 (84.1) 10,400(71.7) 28 day 12,600 (86.9) 12,200 (84.1) 10,500(72.4) 'Material aired and tested at the temperatures indicated. Packaging How to Use Surface Preparation Mixing Application To bond fresh concrete to hardened concrete -Apply by brush, roller, broom or spray. Place fresh concrete while Sikadur 32, Hi-Mod, is still tacky. If coating becomes glossy and loses tackiness, remove any surface contaminants then recoat with additional Sikadur 32 Hi-Mod, and proceed. To grout baseplates - Add up to 1 1/2 parts of oven-dried aggregate to 1 part of mixed Sikadur 32, Hi-Mod, by volume. Place grout under baseplate. Avoid contact with the underside of the plate. A 1/4 to 3/8 in. (6t0 10 mm) space should remain between the top of the grout and the bottom of the plate. Maximum thickness of grout per lift is 1.5 in. (38 mm) If multiple lifts are needed, allow preceding layer to cool to touch before applying additional layer. The remaining 1/4 to 3/8 in. (6 to 10 mm) space should be filled with neat Sikadur 32 Hi-Mod. Pour a sufficient quantity of neat epoxy to allow the level to rise slightly higher than the underside of the bearing plate. To gravity feed cracks - Pour neat material into vee-notched crack. Continue placement until completely filled. Seal underside of slab prior to filling if cracks reflect through. Limitations • Minimum substrate and ambient temperature 40°F (4°C). For spray applications, consult Technical Service at 800-933-7452. Use only oven-dry aggregate. Material is a vapor barrier after cure. For applications on exterior, on-grade substrates, consult Technical Services at 800-933-7452. Do not apply over wet, glistening surface. Not an aesthetic product. Color may alter due to variations in lighting and/or UV exposure. Warning Component 'A' - IRRITANT; SENSITIZER - Contains epoxy resin, nonyl phenol. Can cause skin sensitization after prolonged or repeated contact. Eye irritant. May cause respiratory irritation. Harmful if swallowed. Component 'B'- CORROSIVE; IRRITANT; SENSITIZER - Contains amines, silica (quartz), and benzylalcohol nonyl phenol. Contact with eyes or skin causes severe burns. Can cause skin sensitization after prolonged or repeated contact. Skin/respiratory/eye irritant. Harmful if swallowed. Deliberate concentration of vapors of Component A or B for purposes of inhalation is harmful and can be fatal. Cured material, if sanded, may result in exposure to a chemical known to the state of California to cause cancer. First Aid Eyes: Hold eyelids apart and flush thoroughly with water for 15 minutes. Skin: Remove contaminated clothing. Wash skin thoroughly for 15 minutes with soap and water. Inhalation: Remove person to fresh air. Ingestion: Do not induce vomiting. In all cases, contact a physician immediately if symptoms persist Clean Up Wear chemical resistant gloves/goggles/clothing. Ventilate area. In absence of adequate general and local exhaust ventilation, use a property filled NIOSH respirator. Confine spill. Collect with absorbent material. Dispose of in accordance with current, applicable local, state and federal regulations. Uncured material can be removed with solvent. Strictly follow manufacturer's warnings and instructions for use. Cured material can only be removed mechanically. -- Handling & Storage Avoid direct contact with skin and eyes. Wear chemical resistant gloves/goggles/clothing. Use only with adequate ventilation. In absence of adequate general and local exhaust ventilation, use a property filled NIOSH respirator. Wash thoroughly after handling product. Launder clothing before reuse. Store in a cool dry well ventilated area. KEEP CONTAINER TIGHTLY CLOSED. KEEP OUT OF REACH OF CHILDREN. NOT FOR INTERNAL CONSUMPTION- FOR INDUSTRIAL USE ONLY All information provided by Sika Corporation (Sika) concerning Sika products, including but not limited to, any recommendations and advice relating to the application and use of Sika products, is given in good faith based on Sika's current experience and knowledge of its products when properly stored, handled and applied under normal conditions in accordance with Sika's instructions. In practice, the differences in materials, substrates, storage and handling condi-tions, actual site conditions and other factors Outside of Sika's control are such that Sika assumes no liability for the provision of such information, advice, recommendations or instructions related to its products, nor shall any legal relationship be created by or arise from the provision of such information, advice, recommendations or instructions related to its products. The user of the Sika product(s) must test the product(s) for suitability for the intended application and purpose before proceeding with the full application of the product(s) Sika reserves the right to change the properties of its products without notice. All sales of Sika product(s) are subject to its current terms and conditions of sale which are available at wwaIkausa.com or by calling 800-933-7452 Prior to each use of any Silts product, the user must always read and tollowthe warnings and instructions on the product's most current Technical Data Sheet, product label and Material Safety Data Sheet which are available online at w.slkausa.com or by calling Slka's Technical Service Department at 800-933-7452. Nothing contained in any Sika materials relieves the user of the obligation to read and follow the warnings and A Instruction foreach Silts product as setfooth In the current Technical Data Sheet, product label and Material Safety Data Sheet prior to product use. UMITED WARRANTY: Sika warrants this product for one year from date of installation to be free from manufacturing defects and to meet the technical properties on the current Technical Data Sheet if used as directed within shelf life. User determines suitability of product for intended use and assumes all risks. Buyer's sole remedy shall be limited to the purchase price or replacement of product exclusive of labor or cost of labor. O Visit our website at www.sikausa.com 1-800-933.SIKA NATIONWIDE Regional Information and Sales Centers. For the location of your nearest Sika sales office, contact your regional center. R Sika (nrnneutinn . I. . •fl----------..- fl 1, 2 and 4 gal. units. Surface must be clean and sound. It may be dry or damp, but free of standing water. Remove dust, laitance, grease, curing compounds, impregnations, waxes and any other contaminants. Preparation Work: Concrete - Should be cleaned and prepared to achieve a laitance and contaminant free, open textured surface by blastcleaning or other equivalent mechanical means. Steel - Should be cleaned and prepared thoroughly by blastcleaning. Pre-mix each component. Proportion equal parts by volume of Component 'A' and Component 'B' into clean pail. Mix thoroughly for 3 minutes with Sika paddle on low-speed (400-600 rpm) drill until blend is a uniform color. Mix only that quantity that can be applied within its pot life. .. 201 Polito Avenue Lyndhurst, NJ 07071 , •. 601 Delmar Avenue Pointe Claire .JIRO lv,vnubdlla O.M. Un ¼#.V. Carreters Libre Celaya Km. 8.5 Fracc. Industrial Balvanera list 0 Phone: 800-933-7452 Quebec H9R 4A9 Corregidora, Queretaro Fax: 201-933-6225 Phone: 514-697-2610 c_P. 76920 ur,r,,viii,irc',v' . ................ eove, Fax: 514-694-2792 Phone: 52 4422385800 Fax. 52 442 2250537 Sika and Sikadur are registered trade. marks.Printed In Canada. I I RMVCONSTRUCTION Date-12/ 17/ 2013 City of Carlsbad Number of sets- I Contract # 5515 Project- Vancouver St. Sewer Repair ATTN: Grant Clevia Specification section Number- Submittal Number-18 Identification or deviation from contract docs.- No deviation. 1 HI MOD EPDXY COAT "TO COAT ALL GROUTED AREAS Mike Vasil President/CEO X 3562 Summit Trail Ct * Carlsbad, California 92010 619-517-5837 PHONE * 760-637-5473 FAX California License #892389 Product Data Sheet Edition 8.1.2011 Sikadur 32, Hi-Mod Sikadur® 32, Hi-Mod High-modulus, high-strength, epoxy bonding/grouting adhesive Description Sikadur 32, Hi-Mod, is multi-purpose, 2-component, 100% solids, moisture-tolerant structural epoxy adhesive. It conforms to the current ASTM C-881, Types I, II, and V, Grade-2, Class C and AASHTO M-235 specifications. Where to Use Bond fresh, plastic concrete to hardened concrete and steel. Grout horizontal cracks in structural concrete and wood by gravity feed. Machinery and 'robotic' base-plate grout. Structural adhesive for concrete, masonry, metal, wood, etc. Advantages Super-strength bonding/grouting adhesive. Tolerant to moisture before, during and after cure. Excellent adhesion to most structural materials. Convenient easy-to-mix ratio A:B = 1:1 by volume. Easy-to-use for bonding/grouting applications. Fast initial set; rapid gain to ultimate strengths. USDA-certified for use in food plants. Coverage Bonding Adhesive - 1 gal. covers approximately 80 sq. ft. on smooth surface. Base Plate Grout - 1 gal. mixed with 1.5 parts oven-dried aggregate by loose volume yields approximately 420 cu. in. of grout. Anchoring grout - 1 gal. yields 231 cu. in. of grout. Typical Data (Material and curing conditions @ 73°F (23°C) and 50% R.H.) RESULTS MAY DIPFER BASED UPON STATISTICAL VARIATIONS DEPENDING UPON MIXING METhODS AND EQUIPMENT, TEMPERATURE, APPLICATION METHODS, TEST METHODS, ACTUAL SITE CONDITIONS AND CURING CONDITIONS. Shelf Life 2 years in original, unopened containers. Storage Conditions Store dry at 40°-95°F (4°-35°C). Condition material to 65°-75°F (18°.24°C) before using. Color Concrete gray Mixing Ratio Component 'A': Component 'B' = 1:1 by volume. Viscosity Approximately 3,000 cps. Pot Life Approximately 30 minutes. (60 gram mass). Approximately 22 minutes. (350 gram mass, 8 oz.) Contact Time 40°F (40C)*: 12 hrs. 73°F (23C)*: 3-4.5 hrs. 90°F (320C)*: 1.5-2 hrs Compressive Modulus, psi 7 day 2.1 X 105 psi (1,449 MPa) Tensile Properties (ASTM D-638) 7 day Tensile Strength 6,900 psi (48 MPa) Elongation at Break 1.9% 14 day Modulus of Elasticity 5.4 X 105 psi (3,726 MPa) Flexural Properties (ASTM 0-790) 14 day Flexural Strength (Modulus of Rupture) 7,000 psi (48.3 MPa) Tangent Modulus of Elasticity in Bending 6.9 X 105 psi (4,800 MPa) Shear Strength (ASTM D-732) 14 day Shear Strength 6,200 psi (43 MPa) WaterAbsorption (ASTM D-570) 7 day (24 hour immersion) 0.21% Heat Deflection Temperature (ASTM D-648) 7 day [fiber stress loading 264 psi (1.8 MPa)] 122°F (50°C) Bond Strength (ASTM C-882): 2 day (moist cure) Plastic Concrete to Hardened Concrete 1,700 psi (11.7 MPa) Hardened Concrete to Hardened Concrete 2,000 psi (13.8 MPa) Hardened Concrete to Steel 1,900 psi (13.1 MPa) 14 day (moist cure) Plastic Concrete to Hardened Concrete 2,200 psi (15.1 MPa) Plastic Concrete to Steel 2,000 psi (13.8 MPa) Hardened Concrete to Hardened Concrete 2,000 psi (13.8 MPa) A Compressive Properties (ASTM D-695) Compressive Strength, psi (MPa) - 40F* (4°C) 73°F° (23°C) 90F* (32°C) 8 hour - 140(1.0) 1,700 (11.7) 16 hour 4,800 (33.1) 7,300 (50.3) _______ I day 30.0 (0.2) 5,700 (39.3) 7,300 (50.3) 3 day 5,300 (36.6) 11,300 (77.9) 10,400(71.7) A 7 day 9,600 (66.2) 11,800 (81.4) 10,400(71.7) 14 day 11,900 (82.1) 12,200 (84.1) 10,400(71.7) 28 day 12,600 (86.9) 12,200 (84.1) 10,500(72.4) 'Material cured and tested at the temperatures indicated. Packaging How to Use Surface Preparation Mixing Application Limitations Warning First Aid 1, 2 and 4 gal. units. Surface must be clean and sound. It may be dry or damp, but free of standing water. Remove dust, laitance, grease, curing compounds, impregnations, waxes and any other contaminants. Preparation Work: Concrete - Should be cleaned and prepared to achieve a laitance and contaminant free, open textured surface by blastdeaning or other equivalent mechanical means. Steel - Should be cleaned and prepared thoroughly by blastcleaning. Pre-mix each component. Proportion equal parts by volume of Component A' and Component 6' into clean pail. Mix thoroughly for 3 minutes with Sika paddle on low-speed (400-600 rpm) drill until blend is a uniform color. Mix only that quantity that can be applied within its pot life. To bond fresh concrete to hardened concrete -Apply by brush, roller, broom or spray. Place fresh concrete while Sikadur 32, Hi-Mod, is still tacky. If coating becomes glossy and loses tackiness, remove any surface contaminants then recoat with additional Sikadur 32 Hi-Mod, and proceed. To grout baseplates - Add up to 1 1/2 parts of oven-dried aggregate to 1 part of mixed Sikadur 32, Hi-Mod, by volume. Place grout under baseplate. Avoid contact with the underside of the plate. A 1/4 to 3/8 in. (6 to 10 mm) space should remain between the top of the grout and the bottom of the plate. Maximum thickness of grout per lift is 1.5 in. (38 mm) If multiple lifts are needed, allow preceding layer to cool to touch before applying additional layer. The remaining 1/4 to 3/8 in. (6 to 10 mm) space should be filled with neat Sikadur 32 Hi-Mod. Pour a sufficient quantity of neat epoxy to allow the level to rise slightly higher than the underside of the bearing plate. To gravity feed cracks - Pour neat material into vee-notched crack. Continue placement until completely filled. Seal underside of slab prior to filling if cracks reflect through. . Minimum substrate and ambient temperature 40°F (4°C). For spray applications, consult Technical Service at 800-933-7452. Use only oven-dry aggregate. Material is a vapor barrier after cure. For applications on exterior, on-grade substrates, consult Technical Services at 800-933-7452. Do not apply over wet, glistening surface. Not an aesthetic product. Color may alter due to variations in lighting and/or UV exposure. Component 'A' - IRRITANT; SENSITIZER - Contains epoxy resin, nonyl phenol. Can cause skin sensitization after prolonged or repeated contact. Eye irritant. May cause respiratory irritation. Harmful if swallowed. Component 'B' - CORROSIVE; IRRITANT; SENSITIZER - Contains amines, silica (quartz), and benzylalcohol nonyl phenol. Contact with eyes or skin causes severe burns. Can cause skin sensitization after prolonged or repeated contact. Skin/respiratory/eye irritant. Harmful if swallowed. Deliberate concentration of vapors of Component A or B for purposes of inhalation is harmful and can be fatal. Cured material, if sanded, may result in exposure to a chemical known to the state of California to cause cancer. Eyes: Hold eyelids apart and flush thoroughly with water for 15 minutes. Skin: Remove contaminated clothing. Wash skin thoroughly for 15 minutes with soap and water. Inhalation: Remove person to fresh air. Ingestion: Do not induce vomiting. In all cases, contact a physician immediately if symptoms persist. Clean Up Wear chemical resistant gloves/goggles/clothing. Ventilate area. In absence of adequate general and local exhaust ventilation, use a properly filled NIOSH respirator. Confine spill. Collect with absorbent material. Dispose of in accordance with current, applicable local, state and federal regulations. Uncured material can be removed with solvent. Strictly follow manufacturer's warnings and instructions for use. Cured material can only be removed mechanically. Handling & Storage Avoid direct contact with skin ana eyes. Wear chemical resistant gloves/goggles/clothing. Use only with adequate ventilation. In absence of adequate general and local exhaust ventilation, use a properly filled NIOSH respirator. Wash thoroughly after handling product. Launder clothing before reuse. Store in a cool dry well ventilated area. KEEP CONTAINER TIGHTLY CLOSED• KEEP OUT OF REACH OF CHILDREN. NOT FOR INTERNAL CONSUMPTION • FOR INDUSTRIAL USE ONLY All information provided by Sika Corporation (Sika) concerning Sika products, including but not limited to, any recommendations and advice relating to the application and use of Sika products, is given in good faith based on Sika's current experience and knowledge of its products when properly stored, handled and applied under normal conditions in accordance with Sika's instructions. In practice, the differences in materials, substrates, storage and handling condi- tions, actual site conditions and other factors outside of Sika's control are such that Sika assumes no liability for the provision of such information, advice, recommendations or instructions related to its products, nor shall any legal relationship he created by or arise from the provision of such information, advice, recommendations or instructions related to its products. The user of the Sika product(s) must test the product(s) for suitability for the intended application and purpose before proceeding with the full application of the product(s) Sika reserves the right to change the properties of its products without notice. All sales of Sika product(s) are subject to its current terms and conditions of sale which are available at www.silteusa.com or by coiling 800-933-7452. Pnorto each use of any Stka product, the user mustalways read and foltowthe warnings and instructions on the product's most current Technical Data Sheet, product label and Material Safety Data Sheet which are available online at www.sikausa.com or by calling Sikas Technical Service Department at 800-033-7452. Nothing contained in any Sika materials relieves the user of the obligation to read and follow the warnings and A instruction foreach Sika product as setforth In the current Technical Data Sheet, product label and Material Safety Data Sheet priorto product use. LIMITED WARRANTY: Sika warrants this product for one year from date of installation to be free from manufacturing defects and to meet the technical properties on the current Technical Data Sheet if used as directed within shelf life. User determines suitability of product for intended use and assumes all risks. Buyer's sole remedy shall be limited to the purchase price or replacement of product exclusive of labor or cost of labor. NOOThERWARRAN11ES EXPRESS ORIMPUEDSHALLAPPLYINCLUDINGANYWARRANTYOFMERCHANTABILITYOR FITNESS FORA PAR11CULAR FORTHEUSEOF THIS PRODUCT INAMANNERTOINFRINGE ON ANYPATENTORANYOThERINTELLEC'IUALPROPERTYRIGHTS HELDBYOTHERS. Visit our website at www.sikausa.com 1-800-933-SIKA NATIONWIDE . Regional Information and Sales centers. For the location of your nearest Sika sales office, contact your regional canter. R Sika Corporation Sika Canada Inc. Sika Mexicans S . de CV. Es I . . 201 Polito Avenue 601 Delmar Avenue I Carretera Libre Celaya Km. 8.5 Lyndhurst, NJ 07071 Pointe Claire Fracc. Industrial Balvanera Phone: 800-933-7452 Quebec H9R 4A9 Corregidora, Queretaro Fax: 201-933-6225 Phone: 514-697-2610 ' C.P. 76920 '' ....' Fax: 514-694-2792 Phone: 52442 2385800 Fax: 52 442 2250537 Sika and Sikadur are registered trade-