HomeMy WebLinkAbout2270 COSMOS CT; 100; CB053010; Permit11-09-2005
City of Carlsbad
1635 Faraday Av Carlsbad, CA 92008
Electrical Permit Permit No CB053010
Building Inspection Request Line (760) 602-2725
Job Address
Permit Type
Parcel No
Reference #
Project Title
2270 COSMOS CT CBAD St 100
ELEC
2130504200 Lot#
DR'S OWN ELECTRICAL MACHINE
HOOK-UP.COMPRESSORS, CHILLERS
Status
Applied
Entered By
Plan Approved
Issued
Inspect Area
Applicant
NEW WAVE ELECTRIC
2142 WINCHESTER ST
OCEANSIDE CA 92054
760757-0187
ISSUED
08/19/2005
KG
11/09/2005
11/09/2005
Owner
DORAN REVOCABLE TRUST 03-09-94
3288 GARFIELD ST
CARLSBAD CA 92008
Electric Issue Fee
Single Phase per AMP
Three Phase per AMP
Three Phase 480 Per AMP
Remodel/Alteration per AMP
Remodel Fee
Temporary Service Fee
Test Meter Fee
Other Electrical Fees
Additional Fees
$1000
$000
$000
$000
$000
$000
$000
$000
$15000
$000
TOTAL PERMIT FEES $16000
Total Fees $160 00 Total Payments To Date $16000 Balance Due $000
BUILDING PLANS
.IN STORAGE
.ATTACHED
Inspector
FINAL APPROVAL
Date Clearance
NOTICE Please take NOTICE that approval of your project includes the Imposition' of fees, dedications, reservations, or other exactions hereafter collectively
referred to as "fees/exactions" You have 90 days from the date this permit was issued to protest imposition of these fees/exactions If you protest them, you must
follow the protest procedures set forth in Government Code Section 66020(a), and file the protest and any other required information with the City Manager for
processing in accordance with Carlsbad Municipal Code Section 3 32 030 Failure to timely follow that procedure will bar any subsequent legal action to attack
review, set aside, void, or annul their imposition
You are hereby FURTHER NOTIFIED that your right to protest the specified fees/exactions DOES NOT APPLY to water and sewer connection fees and capacity
changes, nor planning, zoning, grading or other similar application processing or service fees in connection with this project NOR DOES IT APPLY to any
fees/exactions of which you have previously been given a NOTICE similar to this, or as to which the statute of limitations has previously otherwise expired
PERMIT APPLICATION
CITY OF CARLSBAD BUILDING DEPARTMENT
1635 Faraday Ave , Carlsbad, CA 92008
5PROJECTT INFORMATION
FOR OFFICE USE
PLAN CHECK N
EST VAL
NLY
36lO
Plan Ck Deposit
Validated By
Legal Description Lot No Subdivision Name/Number Unit No Phase No Total # of units
Assessor's Parcel #Existing Use Proposed Use
OJ-De^SHBtion of
>2 ~ CONTACT PERSON (if different from applicant)
Bathrooms
Name
3 | . APPLICANT Contractor
Address / / /City
| Agent for Contractor •.J^ Owner [H Agent foj Owneractor l_| Agent for Contractor |_J Owner LJ Agent for Owner ,^L-^g ^ /r. //OCql&^uZGm? ux^ tfctesU;* <h
Address rf City / State/ZipName Telephone # &&i
PROPERTY OWNER
Address City State/Zip TelephoneName
5 CONTRACTOR- COMPANY NAME \\ :, ftl
(Sec 7031 5 Business and Professions Code Any City or County which requires a permit to construct alter, improve, demolish or repair any structure, prior to its
issuance, also requires the applicant for such permit to file a signed statement that he is licensed pursuant to the provisions of the Contractor s License Law
[Chapter 9, commending with Section 7000 of Division 3 of the Business and Professions Code) or that he is exempt therefrom, and the basis for the alleged
exemption
Name
State License #
7031 5 by any applicant for a permit subjects the applicant to a civil penalty of.not rnore^than five hundred dollars I $500]
Address (• ~T7 City State/Zip Telephone #Address
License Class
State/Zip Telephone #
Business License # /£* /C?a? ^ /"
Designer Name Address City State/Zip Telephone
\State License # _
"6 ....... WORKERS' COMPENSATION ' ': JiV .'ifr "f""" "•.""'"" , " '" .„ :• ' " W
Workers' Compensation Declaration I hereby affirm under penalty of perjury one of the following declarations
D I have and will maintain a certificate of consent to self insure for workers' compensation as provided by Section 3700 of the Labor Code, for the performance
of the work for which this permit is issued
fif I have and will maintain workers' compensation, as required by Section 3700 of the Labor Code for the performance of the work for which this permit is
Policy No
_) _
O? /Expiration
issued My worker's compensation insurance carrier and policy number are
f^» .J —f~~~ * s~&Insurance Company JTCi-Tgf ^i^rJQL
(THIS SECTION NEED NOT BE COMPLETED IF THE PERMIT IS FOR ONE HUNDRED DOLLARS [*100] OR LESS)
n CERTIFICATE OF EXEMPTION I certify that in the performance of the work for which this permit is issued, I shall not employ any person in any manner so as
i
to become subject to the Workers' Compensation Laws of California
WARNING Failure to secure' workers compensation coverage is unlawful, and shall subject an employer to criminal penalties and civil fines up to one hundred
thousand dollars ($tPffQ6Qf in additipn'to tfe^ost of compensation damages as provided for in Section 3706 of the Labor code interest and attorney s fees
!;?' JOWNER-BUILDER DECLARATION ' ... i ij.. """*' "" '' ' ... 'M- '••-
I hereby affirm that I am exempt from the Contractor's License Law for the following reason
D I, as owner of the property or my employees with wages as their sole compensation, will do the work and the structure is not intended or offered for sale
(Sec 7044 Business and Professions Code The Contractor s License Law does not apply to an owner of property who builds or improves thereon, and who does
such work himself or through his own employees, provided that such improvements are not intended or offered for sale If, however, the building or improvement is
sold within one year of completion, the owner builder will have the burden of proving that he did not build or improve for the purpose of sale)
l~l I as owner of the property, am exclusively contracting with licensed contractors to construct the project (Sec 7044 Business and Professions Code The
Contractor s License Law does not apply to an owner of property who builds or improves thereon and contracts for such projects with contractor(s) licensed
pursuant to the Contractor s License Law)
D I am exempt under Section Business and Professions Code for this reason
1 I personally plan to provide the major labor and materials for construction of the proposed property improvement l~l YES ONO
2 I (have / have not) signed an application for a building permit for the proposed work
3 I have contracted with the following person (firm) to provide the proposed construction (include name / address / phone number / contractors license number)
4 I plan to provide portions of the work, but I have hired the following person to coordinate, supervise and provide the major work (include name / address / phone
number / contractors license number)
5 I will provide some of the work but I have contracted (hired) the following persons to provide the work indicated (include name / address / phone number / type
of work)
PROPERTY OWNER SIGNATURE DATE
COMPLETE THJS SECTION FOR /VO/V-fl£S/D£/V77Xli BUILDING PERMITS ONLY : Jj:;: •-..'ST ':
Is the applicant or future building occupant required to submit a business plan, acutely hazardous materials registration form or risk management and prevention
program under Sections 25505, 25533 or 25534 of the Presley-Tanner Hazardous Substance Account Act? PJ YES O NO
Is the applicant or future building occupant required to obtain a permit from the air pollution control district or air quality management district? d YES Q NO
Is the facility to be constructed within 1,000 feet of the outer boundary of a school site? l~l YES l~l NO
IF ANY OF THE ANSWERS ARE YES, A FINAL CERTIFICATE OF OCCUPANCY MAY NOT BE ISSUED UNLESS THE APPLICANT HAS MET OR IS MEETING THE
REQUIREMENTS OF THE OFFICE OF EMERGENCY SERVICES AND THE AIR POLLUTION CONTROL DISTRICT
8 •...iiJ:CONSTRUC,TION LENDING; AGENCY' ":-:". -:":°:; : •;: ^ "!"" :i.J.>'>' ,^^-'t ""^,s:, . • • l:|i
I hereby affirm that there is a construction lending agency for the performance of the work for which this permit is issued (Sec 30970) Civil Code)
LENDER'S NAME LENDER'S ADDRESS
APPLICANT CERTIFICATION
I certify that I have read the application and state that the above information is correct and that the information on the plans is accurate I agree to comply with all
City ordinances and State laws relating to building construction I hereby authorize representatives of the CitV of Carlsbad to enter upon the above mentioned
property for inspection purposes I ALSO AGREE TO SAVE INDEMNIFY AND KEEP HARMLESS THE CITY OF CARLSBAD AGAINST ALL LIABILITIES,
JUDGMENTS, COSTS AND EXPENSES WHICH MAY IN ANY WAY ACCRUE AGAINST SAID CITY IN CONSEQUENCE OF THE GRANTING OF THIS PERMIT
OSHA An OSHA permit is required for excavations over 5 0" deep and demolition or construction of structures over 3 stories in height
EXPIRATION Every permit issued by the building Official under the provisions of this Code shall expire by limitation and become null and void if the building or work
authorized by such permit is not commenced within 180 days from the date of such permit or if the building or work authorized by such permit is suspended or abandoned
at any time after the work is commenced for a period of 180 days (Section 106 4 4 Uniform Building Code)
APPLICANT'S SIGNATURE DATE
WHITE File YELLOW Applicant PINK Finance
City of Carlsbad Bldg Inspection Request
For 02/24/2006
Permit* CB053010
Title DR'S OWN ELECTRICAL MACHINE
Description HOOK-UP,COMPRESSORS, CHILLERS
Inspector Assignment TP
Type ELEC Sub Type
Job Address 2270 COSMOS CT
Suite 100 Lot 0
Location
APPLICANT NEW WAVE ELECTRIC
Owner DORAN REVOCABLE TRUST 03-09-94
Remarks OR 310 918-4522
Phone 7608040751
Inspector
Total Time Requested By RON
Entered By CHRISTINE
CD Description
34 Rough Electric
Act Comment
Comments/Notices/Hold
Associated PCRs/CVs Original PC#
Inspection History
Date Description
02/14/2006 34 Rough Electric
01/23/2006 34 Rough Electric
12/28/2005 34 Rough Electric
12/19/2005 34 Rough Electric
Act Insp Comments
CO TP ANCHOR TRANS TO SLAB
CO PY relocate transformer for manufactures clearance
NR
NR
TP
TP NEED PNLS, TRANS OPEN FOR INSP
EsGil Corporation
In (Partnership with government for Quitting Safety
DATE 11/2/05 Q APPLICANT
URIST)
JURISDICTION Carlsbad a PLAN REVIEWER
a FILE
PLAN CHECK NO O5-301O SET III
PROJECT ADDRESS 227O Cosmos Court
PROJECT NAME DR's Own Electrical for equipment
The plans transmitted herewith have been corrected where necessary and substantially comply
with the jurisdiction's building codes
XI The plans transmitted herewith will substantially comply with the jurisdiction's building codes
when minor deficiencies identified below are resolved and checked by building department staff
The plans transmitted herewith have significant deficiencies identified on the enclosed check list
and should be corrected and resubmitted for a complete recheck
The check list transmitted herewith is for your information The plans are being held at Esgil
Corporation until corrected plans are submitted for recheck
The applicant's copy of the check list is enclosed for the jurisdiction to forward to the applicant
contact person
The applicant's copy of the check list has been sent to
New Wave Electric 110 Copperwood Way, Oceanside CA 92054
XI Esgil Corporation staff did not advise the applicant that the plan check has been completed
Esgil Corporation staff did advise the applicant that the p/jan check has been completed
Person contacted Telephone #
Date contacted (by )
Mail Telephone Fax In Person
X3 REMARKS City Note Electrical permit only/This\resign appears to be potentially a tenant
improvement permit in addition to the electprcal Please review with the applicant
By Eric Jensen Enclosures
Esgil Corporation
D GA D MB D EJ D PC 10/26 trnsmtldot
9320 Chesapeake Drive, Suite 208 * San Diego, California 92123 *• (858)560-1468 *• Fax (858) 560-1576
EsGil Corporation
In (Partners Hip with government for Quitting Safety
DATE 1O/5/05 D APPLICANT
JURIS
JURISDICTION Carlsbad a PLAN REVIEWERa FILE
PLAN CHECK NO 05-3010 /- SET II
PROJECT ADDRESS 2270 Cosmos Court
PROJECT NAME DR's Own Electrical for equipment
The plans transmitted herewith have been corrected where necessary and substantially comply
with the jurisdiction's building codes
The plans transmitted herewith will substantially comply with the jurisdiction's building codes
when minor deficiencies identified below are resolved and checked by building department staff
The plans transmitted herewith have significant deficiencies identified on the enclosed check list
and should be corrected and resubmitted for a complete recheck
XI The check list transmitted herewith is for your information The plans are being held at Esgil
Corporation until corrected plans are submitted for recheck
The applicant's copy of the check list is enclosed for the jurisdiction to forward to the applicant
contact person
Xl The applicant's copy of the check list has been sent to
New Wave Electric 110 Copperwood Way, Oceanside CA 92054
Esgil Corporation staff did not advise the applicant that the plan check has been completed
XJ Esgil Corporation staff did advise the applicant that the plan check has been completed
Person contacted Steve Orth Telephone #
Date contacted (by ) Fax #
Mail Telephone Fax In Person
REMARKS
By Eric Jensen Enclosures
Esgil Corporation
D GA D MB D EJ D PC 9/29 trnsmtldot
9320 Chesapeake Drive, Suite 208 + San Diego, California 92123 4> (858)560-1468 4 Fax (858) 560-1576
V Carlsbad O5-3O10
1O/5/05
GENERAL PLAN CORRECTION LIST
JURISDICTION Carlsbad PLAN CHECK NO 05-3010
PROJECT ADDRESS 2270 Cosmos Court
DATE PLAN RECEIVED BY DATE REVIEW COMPLETED
ESGIL CORPORATION 9/29 10/5/05
REVIEWED BY Eric Jensen
FOREWORD (PLEASE READ)
This plan review is limited to the technical requirements contained in the Uniform Building Code,
Uniform Plumbing Code, Uniform Mechanical Code, National Electrical Code and state laws
regulating energy conservation, noise attenuation and disabled access This plan review is
based on regulations enforced by the Building Department You may have other corrections
based on laws and ordinances enforced by the Planning Department, Engineering Department
or other departments
The following items listed need clarification, modification or change All items must be satisfied
before the plans will be in conformance with the cited codes and regulations Per Sec 106 4 3,
1997 Uniform Building Code, the approval of the plans does not permit the violation of any
state, county or city law
• Please make all corrections on the originals and submit two new complete sets of prints to
ESGIL CORPORATION
• To facilitate recheckmg, please identify, next to each item, the sheet of the plans upon
which each correction on this sheet has been made and return this sheet with the
revised plans
• Please indicate here if any changes have been made to the plans that are not a result of
corrections from this list If there are other changes, please briefly describe them and where
they are located on the plans Have changes been made not resulting from this list?
Q Yes Q No
Carlsbad 05-301O
10/5/O5
ELECTRICAL CORRECTIONS
PLAN REVIEWER Eric Jensen
1 The licensed designer must sign the approved set of the plans
ELECTRICAL (1999 NATIONAL ELECTRICAL CODE)
2 Typos and inconsistencies between the single line diagram and the panel schedule are
too numerous to list Start at one end of the single line and compare conductor and
overcurrent device sizes between the two (Single line and panel schedules)
* Pane/boards "C", "D", & "E"all require mam protection Please provide
* Two options exist for the transformer grounding electrode Either cold water or
structural steel It appears that cold water (within 5' of the entry into the building) is
the only option available (No structural steel?) Please revise the single line to reflect
this electrode type
3 Are the thermolator machines listed and/or labeled by a third party NRTL testing g
lavatory'? If so, note on the plans If not, check with the City to see if a field evaluation
by a testing lavatory will be necessary
* This plan check is for electrical for the production machinery only If plumbing and/or
mechanical is required for the installation on the equipment Note on the plans that the
plumbing and mechanical are deferred (After Okayed by the City)
Note If you have any questions regarding this Electrical plan review list please contact Eric
Jensen at (858) 560-1468 To speed the review process, note on this list (or a copy) where the
corrected items have been addressed on the plans
EsGil Corporation
In Partnership with government for <Bm(a~ing Safety
DATE 8/31/2005
JURISDICTION Carlsbad a PLAN REVIEWER
a FILE
PLAN CHECK NO 05-3010 SET I
PROJECT ADDRESS 2270 Cosmos Court
PROJECT NAME DR's Own Electrical for equipment
The plans transmitted herewith have been corrected where necessary and substantially comply
with the jurisdiction's building codes
The plans transmitted herewith will substantially comply with the jurisdiction's building codes
when minor deficiencies identified below are resolved and checked by building department staff
The plans transmitted herewith have significant deficiencies identified on the enclosed check list
and should be corrected and resubmitted for a complete recheck
The check list transmitted herewith is for your information The plans are being held at Esgil
Corporation until corrected plans are submitted for recheck
The applicant's copy of the check list is enclosed for the jurisdiction to forward to the applicant
contact person
X] The applicant's copy of the check list has been sent to
New Wave Electric 110 Copperwood Way, Oceanside CA 92054
Esgil Corporation staff did not advise the applicant that the plan check has been completed
XI Esgil Corporation staff did advise the applicant that the plan check has been completed
Person contacted Steve Orth Telephone#
Date contacted S/j/o^lby ^ ) Fax #
Mail '•^Telephone*'' Fax In Person
REMARKS
By Eric Jensen Enclosures
Esgil Corporation
D GA D MB D EJ D PC 8/23 trnsmtldot
9320 Chesapeake Drive, Suite 208 4 San Diego, California 92123 + (858)560-1468 4 Fax (858) 560-1576
Carlsbad O5-301O
8/31/2005
GENERAL PLAN CORRECTION LIST
JURISDICTION Carlsbad
PROJECT ADDRESS 2270 Cosmos Court
DATE PLAN RECEIVED BY
ESGIL CORPORATION 8/23
REVIEWED BY Eric Jensen
PLAN CHECK NO O5-3O1O
DATE REVIEW COMPLETED
8/31/2005
FOREWORD (PLEASE READ)
This plan review is limited to the technical requirements contained in the Uniform Building Code,
Uniform Plumbing Code, Uniform Mechanical Code, National Electrical Code and state laws
regulating energy conservation, noise attenuation and disabled access This plan review is
based on regulations enforced by the Building Department You may have other corrections
based on laws and ordinances enforced by the Planning Department, Engineering Department
or other departments
The following items listed need clarification, modification or change All items must be satisfied
before the plans will be in conformance with the cited codes and regulations Per Sec 106 4 3,
1997 Uniform Building Code, the approval of the plans does not permit the violation of any
state, county or city law
« Please make all corrections on the originals and submit two new complete sets of prints to
ESGIL CORPORATION
• To facilitate recheckmg, please identify, next to each item, the sheet of the plans upon
which each correction on this sheet has been made and return this sheet with the
revised plans
• Please indicate here if any changes have been made to the plans that are not a result of
corrections from this list If there are other changes, please briefly describe them and where
they are located on the plans Have changes been made not resulting from this list?.
Q Yes a No
Carlsbad O5-3O10
8/31/2005
VALUATION AND PLAN CHECK FEE
JURISDICTION Carlsbad
PREPARED BY Eric Jensen
BUILDING ADDRESS 2270 Cosmos Court
PLAN CHECK NO O5-3O1O
DATE 8/31/2005
BUILDING OCCUPANCY TYPE OF CONSTRUCTION
BUILDING
PORTION
Air Conditioning
Fire Sprinklers
TOTAL VALUE
Jurisdiction Code
AREA
(Sq Ft)
cb
Valuation
Multiplier
By Ordinance
Reg
Mod
VALUE ($)
1994 UBC Building Permit Fee
1994 UBC Plan Check Fee
Type of Review
CI[ Repetitive FeeI ^™| Repeats
$12000
D Complete Review
D Other
m Hourly
Structural Only
Hour
Esgil Plan Review Fee $9600
* Based on hourly rate
Comments
Sheet 1 of 1
macvalue doc
Carlsbad O5-301O
8/31/2OO5
ELECTRICAL CORRECTIONS
PLAN REVIEWER- Eric Jensen
1 The licensed designer must sign the approved set of the plans
ELECTRICAL (1999 NATIONAL ELECTRICAL CODE)
2 Typos and inconsistencies between the single line diagram and the panel schedule are
too numerous to list Start at one end of the single line and compare conductor and
overcurrent device sizes between the two (Single line and panel schedules)
3 Describe the transformer grounding electrode system on the single line diagram
Conductor sizes and the electrodes of choice
4 Include the exit sign design onto the electrical plans Location and type of alternate
power available
5 Are the thermolator machines listed and/or labeled by a third party NRTL testing g
lavatory? If so, note on the plans If not, check with the City to see if a field evaluation
by a testing lavatory will be necessary
* This plan check is for electrical for the production machinery only If plumbing and/or
mechanical is required for the installation on the equipment Note on the plans that the
plumbing and mechanical are deferred (After Okayed by the City)
Note If you have any questions regarding this Electrical plan review list please contact Eric
Jensen at (858) 560-1468 To speed the review process, note on this list (or a copy) where the
corrected items have been addressed on the plans
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'*' POLlCYHO'tl'DER C.OPV, '
COMPENSATIONINSURANCE
FUND
PQ, BbX 8.07, SAN FRANCISCO CA 94142^0807
CERTIFICATE OF WORKERS1 COMPENSATION INSURANCE
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ISSUE DATE O6-Oi-2006 " " " ' GROUP
•' ' " ' ' POLltY NUMBBft1 " CERTIFICATE ({•>
CONTRACTORS STATE LICENSE BOARD SD
ATTN* WORKERS'1 -COMP, UNIT
BOX 26000
SACRAMENTO CA 95826 ,
CERTIFICATE EXPIRES OS-O1-2O06
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LICENSE NUMBER coNtfe tie #738 teeINCEPTION PATE OB-01-2065
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This is to certify that we have issued a valjd. Workers Compensation insurancp policy in a forjn approved hy\ the.
California Insurance Commissioner to the employer named below fgr the policy period indicated
This policy is not subject to cancellatiohi by the Fund except upon 10 days' advance written noflce to the employer ' *
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We will also give you 10 days' advance nptice should this policy be cancelled pnor to its nordial expiration ;l "'
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This certificate of insurance is ndt an Insurance policy and does not amend extend or alter the coverage afforded - >
by th« policies listed herein Notwithstanding ar>y requirement term or condition* of any contract or other document „ lpt, ''with respe,ct to, which this certificate of insurance may be issued or may pertain ths insurance afforded by the
policies described herein is subject to all Ijhe terms exclusions and conditions of such policies ' ' t *
AUTHORIZED REPRESENTATIVE -PRESIDENT
EMPLOYER'S LIABILITY LIMIT INCLUDING DEFENSE: COSTS $1 000,000 00 PtR
STANDARD EXCLUSION INDIVIpUAL, EMPLOYERS AND HUSBAND AND WIPE EMPLOYERS AREJ :NOT .ELIGIBLE
FOR BENEFITS AS EMPLOYEES UNPE$ THIS PflLICY ; "1 ,
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10 3Dtfd 01^10313 3WM M3N IS fl 9802/60/90
PPE OPERATION AND INSTALLATION MANUAL
FOR
MOLD TEMPERATURE CONTROLLERS
OPERATION & INSTALLATION MANUAL
MODEL MTC-.75 and MTC-1.0
TABLE OF CONTENTS
INTRODUCTION
UNPACKING THE UNIT
ELECTRICAL
CONNECTING TO THE MOLD
CONNECTING THE COOLING WATER
STARTING THE UNIT
SETTING THE TEMPERATURE CONTROLLER
SETTING THE PID PARAMETERS
TROUBLE SHOOTING GUIDE
WHYAPPEUNir?
THE PPE MOLD TEMPERATURE CONTROL UNITS
SYSTEM MAINTENANCE
WARRANTY
PUMP CURVE
ELECTRICAL SCHEMATIC
CONTROLLER PARAMETER SETTINGS
LOVE TEMPERATURE CONTROL MANUAL
PAGE 3
PAGE 4
PAGES
PAGES
PAGE 6
PAGE 7
PAGE 7
PAGES
PAGE 9
PAGE 11
PAGE 11
PAGE 12
PAGE 13
PAGE 14
PAGE 15
PAGE 16
INSIDE BACK POCKET
PAGE 2
OPERATION & INSTALLATION MANUAL
INSTALLATION OF THE PPE UNIT
• The 230-3-60 volt unit draws approximately 30 amps
• The 460-3-60 volt unit draws approximately 15 amps
If trouble should occur contact the Service Manager at the address and telephone number
shown on the O & I manual cover
DO NOT OPERATE THIS UNIT ABOVE 250 DEGREES FAHRENHEIT (121 °C)
INTRODUCTION
ALWAYS DISCONNECT POWER TO THE UNIT BEFORE OPENING THE CONTROL BOX
The PPE unit is designed specifically to control the temperature of the water supplied to a
mold
This unit is built with high quality components and assembled by skilled craftsmen and tested
to insure that you receive a high quality durable piece of equipment
Thus, it is important that the unit be installed correctly to be sure that you receive optimum
performance from your PPE unit Please read this manual carefully and be sure that your unit
is installed correctly
It is the owner's responsibility to assure proper operator training, installation, operation, and
maintenance of the PPE unit All local, State and Federal codes must be observed in the
installation of this PPE unit
ALWAYS DISCONNECT POWER TO THE UNIT BEFORE REMOVING THE COVER
PAGE 3
OPERATION & INSTALLATION MANUAL
UNPACKING THE UNIT
Before accepting the unit from the freight company, visually inspect the unit for any shipping
damage If there is any indication that the package was mishandled, further inspection should
be done immediately in front of the delivery driver Note all visual damage on the delivery
receipt prior to acceptance
Remove the unit from the package and again inspect for any damage that could have
occurred during shipment If damage is noted, be sure to file a claim IMMEDIATELY with the
carrier Remove any packing materials and support materials from the unit
NOTICE
IN ORDER TO PROTECT THE UNIT FROM FREEZING WHEN SHIPPED
DURING THE WINTER (AFTER OCTOBER 1st), THE UNIT HAS BEEN
SHIPPED WITH ANTIFREEZE IN THE RESERVOIR AND PUMP YOU MAY
WANT TO FLUSH THIS ANTIFREEZE OUT OF THE SYSTEM BEFORE
CONNECTING TO YOUR SYSTEM
After removing the unit from the box, you will notice that there are rubber pads or "feet" in a
plastic bag attached to the electrical cord
You should install the "feet" that are included with the unit on the four corners of the unit, using
the double sided tape that is included in the plastic bag for this purpose If the unit is equipped
with casters, this is not necessary
PAGE 4
OPERATION & INSTALLATION MANUAL
ELECTRICAL
ALWAYS DISCONNECT POWER TO THE UNIT BEFORE REMOVING THE COVER
Bring adequate 230/3/60 or 460/3/60 FUSED electrical power to the unit The 230 volt unit
draws approximately 30 amps when fully operating The 460 volt unit draws approximately 15
amps when fully operating Be sure that the unit is grounded and proper voltage within 10% of
the nameplate voltage is applied to the unit
CONNECTING TO THE MOLD
The "TO PROCESS" fitting on the PPE unit is a 1 % inch FPT coupling We suggest that a 11/2
inch line be run from the "TO PROCESS" fitting on the PPE unit to the inlet connection of the
mold, and the reduction in pipe size be made at the mold if the inlet connection on the mold is
smaller than 1 7* inch
It is suggested that a valve be installed on the "TO PROCESS" line at the PPE unit, to be used
as a balancing valve to balance the flow to the mold or as an isolation valve should
maintenance be required on the unit
CAUTION THE FITTINGS ARE CONNECTED TO A MANIFOLD PLATE BOLTED TO
THE UNIT DO NOT OVERTIGHTEN FITTINGS SUCH THAT YOU BREAK THE
FITTINGS FROM THE MANIFOLD PLATE
The " FROM PROCESS" fitting on the PPE unit is a 1 1/4 inch FPT Coupling Run a 11/2 inch
line to the "FROM PROCESS" fitting on the PPE unit from the outlet connection of the mold
We suggest that a 11/2 inch line be run to the PPE unit with the final reduction in line size (if
any) taking place as close to the mold as possible
We suggest a balancing valve be installed on the " FROM PROCESS" line at the PPE unit
The valve can be used to balance the flow provided by the PPE unit to the mold, or as an
isolation valve if maintenance is required on the PPE unit
CAUTION THE FITTINGS ARE CONNECTED TO A MANIFOLD PLATE BOLTED TO
THE UNIT DO NOT OVERTIGHTEN FITTINGS SUCH THAT YOU BREAK THE
FITTINGS FROM THE MANIFOLD PLATE
PAGES
OPERATION & INSTALLATION MANUAL
CONNECTING THE COOLING WATER
Be sure that your plant cooling system can provide adequate chilled water flow, pressure,
temperature and cooling capacity to handle the cooling requirements of the PPE unit
The PPE unit requires at least 5 GPM of cooling water flow to the heat exchanger It is
necessary to insure that a minimum of 25 PSIG cooling water pressure is available at the
cooling water INLET to the unit This is necessary to keep the water from flashing to steam
when the unit is running at temperatures above 212 °F In order to provide for adequate
cooling water flow through the unit it is also necessary to have at least a 15 PSIG differential
between the entering cooling water and the leaving cooling water
It is also necessary to insure that the INLET pressure does not exceed 75 PSIG If the
pressure exceeds this, when the inlet pressure is added to the pump pressure, the pressure
relief valve can open prematurely because of cycling of the solenoid valve
Your cooling system must also have adequate cooling capacity in WATTS or BTU/HR to
handle the cooling requirements of the mold/PPE unit You can contact the factory for
clarification
The "CHILLED WATER IN" fitting on the PPE unit is a 11/4 inch FPT Coupling Run a 1/2 inch
line from the "CHILLED WATER IN" connection on the PPE unit, to the supply line from the
cooling water source Use Vz inch lines with the final reduction in pipe size taking place at the
unit
CAUTION THE FITTINGS ARE CONNECTED TO A MANIFOLD PLATE BOLTED TO
THE UNIT DO NOT OVERTIGHTEN FITTINGS SUCH THAT YOU BREAK THE
FITTINGS FROM THE MANIFOLD PLATE
The "CHILLED WATER OUT" fitting on the PPE unit is a steel % inch FPT Coupling Run a 1/2
inch line to the "CHILLED WATER OUT" connection on the PPE unit from the RETURN line of
the chilled water system, or to a dram (if the cooling water is tap water) Install 1/2 inch lines to
the unit making the final reduction in pipe size at the unit
CAUTION THE FITTINGS ARE CONNECTED TO A MANIFOLD PLATE BOLTED TO
THE UNIT DO NOT OVERTIGHTEN FITTINGS SUCH THAT YOU BREAK THE
FITTINGS FROM THE MANIFOLD PLATE
PAGE 6
OPERATION & INSTALLATION MANUAL
UNIT OPERATION
STARTING THE UNIT
Turn on the water supply to the unit and pause till the water stops flowing into the system
BEFORE RUNNING THE PUMP, CHECK THE PUMP FOR PROPER ROTATION THE
CORRECT PUMP ROTATION IS COUNTER CLOCKWISE WHEN LOOKING AT THE
FRONT OF THE PUMP FROM THE SUCTION END, OR CLOCKWISE WHEN LOOKING
AT THE BACK OF THE MOTOR
IF THE ROTATION IS INCORRECT, THE PUMP ROTATION CAN BE REVERSED BY
CHANGING 2 LEADS ON THE FUSED DISCONNECT THAT IS SUPPLYING POWER TO
THE UNIT DISCONNECT ELECTRICAL POWER TO THE UNIT BEFORE CHANGING
THESE LEADS
After checking for rotation, turn on the unit and press the start button When the unit is
started it will go through an 85 Second "PURGE CYCLE" to eliminate air in the system
The heaters will not operate during this "PURGE CYCLE"
NOTE DO NOT RUN THE MOLD UNTIL COOLING SYSTEM IS FILLED WITH WATER
AND AIR IS PURGED FROM THE SYSTEM
DISCONNECT ELECTRICAL POWER BEFORE REMOVING THE COVER
SETTING THE TEMPERATURE CONTROLLER ON THE UNIT
This section will discuss the basic control operation and the basic settings For more complete
instructions on the operation of the controller, please read the Instruction Manual for the
controller included with this manual
There are two digital display windows on the temperature controller The upper window
displays the actual temperature of the fluid going to the process or the "PROCESS VALUE"
The lower window displays the "SET VALUE" of the controller
To the Left of the Upper window there is an indicator "SP1" that will light if the unit is in the
cooling mode (the solenoid valve is opening)
PAGE?
OPERATION & INSTALLATION MANUAL
There are several lights over the "PROCESS VALUE" window on the controller The "AL" light
stands for alarm and is an over/under alarm from set point This has been set at the factory to
light if the process temperature is 5 ° F above or below the set point If you wish to change this
"over/under" alarm temperature, you can change the A1 Lo and A1 Hi setting in the "Secondary
Menu" of the controller
To change the temperature set value, it is necessary to touch "INDEX" (the keypad on the far
left) once "SP1" will appear in the lower window and the current "set point" will appear in the
upper window Touch the "UP ARROW" to raise the set point, or the "DOWN ARROW" to
lower the set point to the desired set point temperature When the desired temperature
appears in the upper window, press ENTER (the key pad to the far right) to store the new
temperature IT IS NECESSARY TO TOUCH THE "ENTER" KEY PAD TO INPUT THE
NEW TEMPERATURE Touch the "INDEX" keypad again to "SP2", THIS SHOULD BE SET
TO -4 Do not change this setting Touch the "INDEX" keypad again to return to the operating
mode with the "Set Point" in the lower window and the "Process Value" in the upper window
SETTING THE PID PARAMETERS
This temperature controller is arranged to provide "PID" temperature control "PID" stands for
"Proportional-lntegral-Denvative" control, and for most load situations will give the process
more stable temperature control than "On/Off1 control Under "PID" control, the temperature
controller "anticipates" cooling and heating requirements and will institute these control
activities in anticipation of the load requirements to give more stable temperature control to the
process
This temperature controller's "PID" constants are preset at the factory This is described on
page 22 of the manual This temperature controller is equipped with "Fuzzy Logic" "Fuzzy
Logic" maintains better temperature stability under changing load conditions and allows the
unit to come to temperature stability faster after temperature changes It is important to note
that THE "FUZZY" LOGIC FEATURE OF THIS CONTROLLER IS ENGAGED, AND WE
RECOMMEND THAT IT REMAIN ENGAGED With the "fuzzy" logic, the unit will provide
better temperature stability than when it is not engaged
For more information on these features, please see the Temperature Controller manual in the
back of this manual
The unit will now run and cool and heat the mold
PAGES
9 OPERATION & INSTALLATION MANUAL
TROUBLE SHOOTING GUIDE
ALWAYS DISCONNECT POWER TO THE UNIT BEFORE OPENING CONTROL BOX
UNIT SHUTS OFF-"PUMP STOP ALARM INDICATOR" LIGHT IS ON
The unit will go off on alarm and the red alarm light will come on if the pump stops Check that
the water pressure entering the unit is over 25 PSI The unit will not run with out adequate
water pressure If proper water pressure is found, check the pump motor starter for over load
trip
If the unit still does not remain on after the "START" button has been released, and you have
verified that the unit has adequate water pressure, contact PLASTIC PROCESS
EQUIPMENT, INC at 216-367-7000 or FAX 216-367-7022
UNIT NOT HOLDING TEMPERATURE (TEMPERATURE GOES TOO HIGH)
Check the load on the unit compared to the cooling capacity of the unit If the unit is over
loaded it will not hold the temperature setting
Check that there is an adequate supply of cooling water to the unit (flow and temperature)
The unit requires a minimum of 15 PSIG pressure differential between the "CHILLED WATER
IN" and the "CHILLED WATER OUT" connections on the unit
Check to be sure the solenoid valve is functioning properly When cooling is required, the
"SP1" light will light on the temperature controller and the valve will open If the valve is not
opening when the unit calls for cooling, the valve is either not getting power to open (an
electrical fault) or the valve is faulty
If the unit still does not function properly, contact PLASTIC PROCESS EQUIPMENT, INC at
216-367-7000 or FAX # 216-367-7022
PAGE 9
10 OPERATION & INSTALLATION MANUAL 10
UNIT NOT HOLDING TEMPERATURE (TEMPERATURE GOES TOO LOW)
Check to be sure the chilled water connections are not connected backwards The chilled
water in (or cooling water in) to the unit MUST enter the "Chilled Water In" port on the back of
the unit
If you need additional help, contact PLASTIC PROCESS EQUIPMENT, INC at 216-367-7000
or FAX #216-367-7022
TEMPERATURE AT THE MOLD IS NOT THE SAME AS INDICATED ON THE
CONTROLLER
There will always be a slight difference between the controller indicated temperature and the
temperature measured at the mold Also, one must be sure that the thermometer used to
measure the mold temperature is accurate One should use two thermometers that read the
same to confirm the accuracy of the thermometers used If the temperature difference seems
too high, the controller is probably out of calibration or the unit has a faulty thermocouple
The controller can be calibrated by adjusting the "input correct" or "InPC" function on the
controller See page 25 of the temperature controller manual or contact the factory for further
details
You can reach PLASTIC PROCESS EQUIPMENT, INC at 216-367-7000 or FAX # 216-367-
7022
TEMPERATURE CONTROLLER IS READING "OPEn InP"
This generally indicates a sensor failure Turn off the unit and unplug the unit Open the
control panel door and check to be sure that the red thermocouple lead is connected tightly to
terminal 1 of the controller and the white (or yellow) thermocouple lead is connected tightly to
terminal 3 of the controller (see the electrical schematic in this control manual)
Check the thermocouple connections on the terminal strip in the panel to be sure that they are
connected tightly The white thermocouple lead is connected to the "+" terminal, the red or
yellow lead is connected to the "-" terminal
Plug the unit back in and turn on the unit and press the "START" button If this does not
correct the problem contact PLASTIC PROCESS EQUIPMENT INC at 216-367-7000 or FAX
#216-367-7022
PAGE 10
11 OPERATION & INSTALLATION MANUAL 11
WHY A PPE TEMP UNIT
THE PROCESS
The PPE mold temperature control unit is normally used on molds, which are used in the
INJECTION MOLDING industry However, the PPE unit can be used on any mold
Frequently individual molds on injection molding machines in a plant need different
temperatures than that provided by a central chilled water system or central cooling tower
water system Also, machines running "engineering" materials such as nylon, ABS or other
engineering resins need water at temperatures in the 120 °F to 200 °F range to the mold,
because of the higher curing temperatures of the resins A PPE mold temperature control unit
can be used to supply this higher temperature to the mold The "direct injection" mold
temperature control units will use the fluid from the central system and circulate it to the mold
When cooling is required, a small amount of colder fluid from the central system is "injected"
into the system to provide the cooling If heating is required, the electric heater in the unit will
be activated to heat the fluid
If the fluid in the central chilled water system or cooling tower system is of a poor quality, it may
be desired to isolate this from the mold completely If this is desired, a PPE heat exchange
mold temperature control unit can be used This is a completely closed circuit unit that has the
mold cooling fluid isolated from the central system cooling fluid by a heat exchanger
THE PPE MOLD TEMPERATURE CONTROL UNITS
The standard "direct injection" PPE mold temperature control unit has a heater, tank, pump
and controls to circulate water at the proper temperature to the molds
Once the unit is in operation the general mode of the unit is one of cooling If the temperature
of the mold circuit water rises above the set point, the valve leaving the tank opens and water
from the colder chilled water (or tap water) flows through the tank and into the system, thereby
cooling the mold circuit water to the correct temperature If the temperature of the water
circulating to the mold is too cold, the electric heater will activate, to bring the water up to
temperature
The PPE "heat exchange" mold temperature control unit has a heater, tank, pump, heat
exchanger and controls to circulate water at the optimum temperature to the molds
Once the unit is in operation, the general mode of the unit is one of cooling If the temperature
of the mold circuit water rises above the set point, a valve in the system opens and allows
water from the colder chilled water (or cooling tower water) to flow through one side of the heat
exchanger to cool the mold cooling circuit on the other side of the heat exchanger The central
cooling water does not come in contact with the mold cooling water in the heat exchange mold
temperature control unit
PAGE 11
12 OPERATION & INSTALLATION MANUAL 12
SYSTEM MAINTENANCE
WATER/CIRCULATING FLUID
It is necessary to have a good quality water supply to the PPE unit If not, scale and mineral
deposits can collect on the heaters, causing premature heater failure To maintain heat
transfer efficiency, it may be necessary to chemically clean the heaters if scale develops
PUMP
The bearings are located in and are a part of the electric motor They are permanently
lubricated No greasing is required
The pump is equipped with a mechanical seal This seal should last for many years If a new
seal is required, it is available from PPE Please have the PPE unit model and serial number
available and the pump model, HP and serial number available when calling to order the pump
seal
VALVE
No Lubrication is required
PRESSURE SWITCH
No maintenance is required
PRESSURE RELIEF VALVE
If the valve develops a leak, it can be cleared by opening the valve for about 5 seconds
allowing water to flow and clearing any deposits that may have developed, causing the valve to
leak
PAGE 12
13 OPERATION & INSTALLATION MANUAL 13
WARRANTY
The manufacturer warrants all equipment manufactured by it to be free from defects in
workmanship and material when used under recommended conditions The manufacturer's
obligation is limited to repair or replace, FOB the factory, any parts which are returned freight
prepaid within one year of equipment shipment to the original purchaser Warranty is limited to
the manufacturer's warranty on the components but in no case will it be less than one year All
components are subject to inspection at the manufacturer's factory The warranty is limited
only to those components which in the manufacturer's opinion are defective Any replacement
part assumes the used portion of this warranty
This parts warranty does not cover any labor charges for replacement of parts, adjustment
repairs or any other work This warranty does not apply to any equipment which in the
manufacturer's opinion has been subjected to misuse, negligence or operation in excess of the
recommended limits including freezing The warranty does not cover components which have
been repaired or altered without the manufacturer's express, written authorization Defective
parts become the property of the warrantor and are to be returned If there is an outstanding
payment due on the unit, the warranty will not apply until payment in full has been received by
the factory
The manufacturer is not liable for any incidental, consequential or special damages or
expenses The manufacturer is not liable for parts not furnished as a part of its manufactured
equipment
PAGE 13
5.5" - 3500 RPM
MOTORPUMPiTM
DISCHARGE •
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PUMP DIMENSIONS • NPT
MOUNTING BASE
MOTOR DIMENSIONS J56
3500 RPM OPEN MOTOR
PUMP
NO
11
12
60
16
27
69
St
61
SIZE (NPT)
SUCT
1 25
125
1 5
2
3
1
1 5
2
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1
1
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15
2
75
IS
2
C
487
443
5.25
548
694
362
5.50
575
0
419
419
419
419
4 19
350
4 19
419
R
213
161
2.62
250
325
100
175
200
S
288
250
325
388
494
200
325
350
T
313
313
313
313
N/A
188
275
2 75
W
788
713
8.25
825
800
469
7.00
750
Z
488
375
488
475
700
269
400
425
HP
33 5
75 1
15
Z 3
L
863
925
988
1050
0
650
650
650
650
For TEFC Enclosure add 2 Max
Pump No 27 is center discharge Therefore, the "T" dimension is not applicable
For Pump No 11 in bronze, refer to the Pump No 12 dimensions
40
PST ""
37
PSI
OPERATING
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30
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188
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PUMP SIZE 1 25 K 1 0 K S 0
IMP TYPE ENCLOSED
MAX OIA 500
IMPELLER NO 6)001
MAX SPHERE 5/32
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H P DIA
1/3 4 00
1/2 450
3/4 4 88
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30 40 50 60
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114 152 190 228
20 GPM
14
OPERATION & INSTALLATION MANUAL 15
16 OPERATION and INSTALLATION MANUAL 16
Love Controller Parameter Settings M1 F MOLD TEMPERA TURE CONTROL
ITEM | Setting
SP1
SP2
75
0
Secondary Menu
A1Lo
A1Hi
Out1
Out2
SP2D
TunE
Pb1
res
tie
ArUP
ArTE
Pint
Fbnd
FrTE
PEA
VAL
PctO
InPC
FiLt
Lpbr
-5
5
4tp
oNoF
-4
PID
4
03
003
OFF
off
50
4
003
NA
NA
OFF
00
2
off
| Comments
Secure Menu
SECr
InP
Unit
dPt
InPt
SEnC
SCAL
SCAH
SPL
SPH
Sp10
S1St
S10L
S1OH
S1LP
S2t
S2St
S2OL
S2OH
S2rE
S2Pi
S2iH
S2LP
AL1
Alt
A1rE
A1Pi
A1iH
A1St
A1LP
A1Lb
4
J-IC
F
0
off
off
-100
1600
45
250
Out A
dir
0
100
Don
Dev
re
0
100
onof
off
off
Oon
HiLo
dE
onof
off
off
clos
Oon
off
Temperature set point
Deviation from SP1
Alarm Low
Alarm High
Output Selection OnOf, 1tp,or 1PuL
Output Selection OnOf, 1tp,or 1PuL
Set Point On-Off Differential
Tuning Choice Self, Pid, SLO, nor, FASt
PID Parameters
PID Parameters
PID Parameters
Don't Change
Approach Rate
Fuzzy intensity
Set same as Pb1
Set same as rte
Highest peak since last on/off
Lowest valley since last on/off
Don't Change
Input Correction
Use 2 for 0 and 4 for 0 0
Don't Change
Don't Change
"J" type thermocouple
ForC
Decimal Point Positioning 0 or 0 0
Don't Change
Don't Change
Don't Change
Don't Change
Set point Low
Set point High
Don't Change
Output State, dir (cool) or rE(heat)
Don't Change
Don't Change
Lamp
Type, Absolute or DEviation from SP1
Output State, dir (cool) or rE(heat)
Don't Change
Don't Change
Reset , Automatic
Power Interrupt
Inhibit till first cycle
Lamp
Function OFF, LO, Hi HiLo, Evnt
Type Absolute or DEviation from SP1
Reset , Automatic
3ower Interrupt
nhibit till first cycle
Output State
Lamp
Loop Break
PAGE 16
SEP 23 2005 7 48AM PPE-OHIO NO 311 P 2/2
Declaration of Conformity
Manufacturer's Name OPTITEMPINC
Manufacturer's Address 494 W. Welch Ct. Tr^e C.ly. Ml 49686
Type of Equipment Mold Temperature Controllers
Apphcabta Unit Model Numbcr(5) MFTQ752C. MFTQ754C. MFT10Q2C. MFT10Q4C
Applicable Unit Manufactured 1999-Present
I, the undersigned, hereby declare that the equipment specified as been
manufactured with electrical components that are UL LISTED
Traverse City, Ml
Facility Location Signature
Daniel Pom
Date Full Name
Operation & Engineering Manager
Title
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