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HomeMy WebLinkAbout2270 COSMOS CT; 100; CB053010; Permit11-09-2005 City of Carlsbad 1635 Faraday Av Carlsbad, CA 92008 Electrical Permit Permit No CB053010 Building Inspection Request Line (760) 602-2725 Job Address Permit Type Parcel No Reference # Project Title 2270 COSMOS CT CBAD St 100 ELEC 2130504200 Lot# DR'S OWN ELECTRICAL MACHINE HOOK-UP.COMPRESSORS, CHILLERS Status Applied Entered By Plan Approved Issued Inspect Area Applicant NEW WAVE ELECTRIC 2142 WINCHESTER ST OCEANSIDE CA 92054 760757-0187 ISSUED 08/19/2005 KG 11/09/2005 11/09/2005 Owner DORAN REVOCABLE TRUST 03-09-94 3288 GARFIELD ST CARLSBAD CA 92008 Electric Issue Fee Single Phase per AMP Three Phase per AMP Three Phase 480 Per AMP Remodel/Alteration per AMP Remodel Fee Temporary Service Fee Test Meter Fee Other Electrical Fees Additional Fees $1000 $000 $000 $000 $000 $000 $000 $000 $15000 $000 TOTAL PERMIT FEES $16000 Total Fees $160 00 Total Payments To Date $16000 Balance Due $000 BUILDING PLANS .IN STORAGE .ATTACHED Inspector FINAL APPROVAL Date Clearance NOTICE Please take NOTICE that approval of your project includes the Imposition' of fees, dedications, reservations, or other exactions hereafter collectively referred to as "fees/exactions" You have 90 days from the date this permit was issued to protest imposition of these fees/exactions If you protest them, you must follow the protest procedures set forth in Government Code Section 66020(a), and file the protest and any other required information with the City Manager for processing in accordance with Carlsbad Municipal Code Section 3 32 030 Failure to timely follow that procedure will bar any subsequent legal action to attack review, set aside, void, or annul their imposition You are hereby FURTHER NOTIFIED that your right to protest the specified fees/exactions DOES NOT APPLY to water and sewer connection fees and capacity changes, nor planning, zoning, grading or other similar application processing or service fees in connection with this project NOR DOES IT APPLY to any fees/exactions of which you have previously been given a NOTICE similar to this, or as to which the statute of limitations has previously otherwise expired PERMIT APPLICATION CITY OF CARLSBAD BUILDING DEPARTMENT 1635 Faraday Ave , Carlsbad, CA 92008 5PROJECTT INFORMATION FOR OFFICE USE PLAN CHECK N EST VAL NLY 36lO Plan Ck Deposit Validated By Legal Description Lot No Subdivision Name/Number Unit No Phase No Total # of units Assessor's Parcel #Existing Use Proposed Use OJ-De^SHBtion of >2 ~ CONTACT PERSON (if different from applicant) Bathrooms Name 3 | . APPLICANT Contractor Address / / /City | Agent for Contractor •.J^ Owner [H Agent foj Owneractor l_| Agent for Contractor |_J Owner LJ Agent for Owner ,^L-^g ^ /r. //OCql&^uZGm? ux^ tfctesU;* <h Address rf City / State/ZipName Telephone # &&i PROPERTY OWNER Address City State/Zip TelephoneName 5 CONTRACTOR- COMPANY NAME \\ :, ftl (Sec 7031 5 Business and Professions Code Any City or County which requires a permit to construct alter, improve, demolish or repair any structure, prior to its issuance, also requires the applicant for such permit to file a signed statement that he is licensed pursuant to the provisions of the Contractor s License Law [Chapter 9, commending with Section 7000 of Division 3 of the Business and Professions Code) or that he is exempt therefrom, and the basis for the alleged exemption Name State License # 7031 5 by any applicant for a permit subjects the applicant to a civil penalty of.not rnore^than five hundred dollars I $500] Address (• ~T7 City State/Zip Telephone #Address License Class State/Zip Telephone # Business License # /£* /C?a? ^ /" Designer Name Address City State/Zip Telephone \State License # _ "6 ....... WORKERS' COMPENSATION ' ': JiV .'ifr "f""" "•.""'"" , " '" .„ :• ' " W Workers' Compensation Declaration I hereby affirm under penalty of perjury one of the following declarations D I have and will maintain a certificate of consent to self insure for workers' compensation as provided by Section 3700 of the Labor Code, for the performance of the work for which this permit is issued fif I have and will maintain workers' compensation, as required by Section 3700 of the Labor Code for the performance of the work for which this permit is Policy No _) _ O? /Expiration issued My worker's compensation insurance carrier and policy number are f^» .J —f~~~ * s~&Insurance Company JTCi-Tgf ^i^rJQL (THIS SECTION NEED NOT BE COMPLETED IF THE PERMIT IS FOR ONE HUNDRED DOLLARS [*100] OR LESS) n CERTIFICATE OF EXEMPTION I certify that in the performance of the work for which this permit is issued, I shall not employ any person in any manner so as i to become subject to the Workers' Compensation Laws of California WARNING Failure to secure' workers compensation coverage is unlawful, and shall subject an employer to criminal penalties and civil fines up to one hundred thousand dollars ($tPffQ6Qf in additipn'to tfe^ost of compensation damages as provided for in Section 3706 of the Labor code interest and attorney s fees !;?' JOWNER-BUILDER DECLARATION ' ... i ij.. """*' "" '' ' ... 'M- '••- I hereby affirm that I am exempt from the Contractor's License Law for the following reason D I, as owner of the property or my employees with wages as their sole compensation, will do the work and the structure is not intended or offered for sale (Sec 7044 Business and Professions Code The Contractor s License Law does not apply to an owner of property who builds or improves thereon, and who does such work himself or through his own employees, provided that such improvements are not intended or offered for sale If, however, the building or improvement is sold within one year of completion, the owner builder will have the burden of proving that he did not build or improve for the purpose of sale) l~l I as owner of the property, am exclusively contracting with licensed contractors to construct the project (Sec 7044 Business and Professions Code The Contractor s License Law does not apply to an owner of property who builds or improves thereon and contracts for such projects with contractor(s) licensed pursuant to the Contractor s License Law) D I am exempt under Section Business and Professions Code for this reason 1 I personally plan to provide the major labor and materials for construction of the proposed property improvement l~l YES ONO 2 I (have / have not) signed an application for a building permit for the proposed work 3 I have contracted with the following person (firm) to provide the proposed construction (include name / address / phone number / contractors license number) 4 I plan to provide portions of the work, but I have hired the following person to coordinate, supervise and provide the major work (include name / address / phone number / contractors license number) 5 I will provide some of the work but I have contracted (hired) the following persons to provide the work indicated (include name / address / phone number / type of work) PROPERTY OWNER SIGNATURE DATE COMPLETE THJS SECTION FOR /VO/V-fl£S/D£/V77Xli BUILDING PERMITS ONLY : Jj:;: •-..'ST ': Is the applicant or future building occupant required to submit a business plan, acutely hazardous materials registration form or risk management and prevention program under Sections 25505, 25533 or 25534 of the Presley-Tanner Hazardous Substance Account Act? PJ YES O NO Is the applicant or future building occupant required to obtain a permit from the air pollution control district or air quality management district? d YES Q NO Is the facility to be constructed within 1,000 feet of the outer boundary of a school site? l~l YES l~l NO IF ANY OF THE ANSWERS ARE YES, A FINAL CERTIFICATE OF OCCUPANCY MAY NOT BE ISSUED UNLESS THE APPLICANT HAS MET OR IS MEETING THE REQUIREMENTS OF THE OFFICE OF EMERGENCY SERVICES AND THE AIR POLLUTION CONTROL DISTRICT 8 •...iiJ:CONSTRUC,TION LENDING; AGENCY' ":-:". -:":°:; : •;: ^ "!"" :i.J.>'>' ,^^-'t ""^,s:, . • • l:|i I hereby affirm that there is a construction lending agency for the performance of the work for which this permit is issued (Sec 30970) Civil Code) LENDER'S NAME LENDER'S ADDRESS APPLICANT CERTIFICATION I certify that I have read the application and state that the above information is correct and that the information on the plans is accurate I agree to comply with all City ordinances and State laws relating to building construction I hereby authorize representatives of the CitV of Carlsbad to enter upon the above mentioned property for inspection purposes I ALSO AGREE TO SAVE INDEMNIFY AND KEEP HARMLESS THE CITY OF CARLSBAD AGAINST ALL LIABILITIES, JUDGMENTS, COSTS AND EXPENSES WHICH MAY IN ANY WAY ACCRUE AGAINST SAID CITY IN CONSEQUENCE OF THE GRANTING OF THIS PERMIT OSHA An OSHA permit is required for excavations over 5 0" deep and demolition or construction of structures over 3 stories in height EXPIRATION Every permit issued by the building Official under the provisions of this Code shall expire by limitation and become null and void if the building or work authorized by such permit is not commenced within 180 days from the date of such permit or if the building or work authorized by such permit is suspended or abandoned at any time after the work is commenced for a period of 180 days (Section 106 4 4 Uniform Building Code) APPLICANT'S SIGNATURE DATE WHITE File YELLOW Applicant PINK Finance City of Carlsbad Bldg Inspection Request For 02/24/2006 Permit* CB053010 Title DR'S OWN ELECTRICAL MACHINE Description HOOK-UP,COMPRESSORS, CHILLERS Inspector Assignment TP Type ELEC Sub Type Job Address 2270 COSMOS CT Suite 100 Lot 0 Location APPLICANT NEW WAVE ELECTRIC Owner DORAN REVOCABLE TRUST 03-09-94 Remarks OR 310 918-4522 Phone 7608040751 Inspector Total Time Requested By RON Entered By CHRISTINE CD Description 34 Rough Electric Act Comment Comments/Notices/Hold Associated PCRs/CVs Original PC# Inspection History Date Description 02/14/2006 34 Rough Electric 01/23/2006 34 Rough Electric 12/28/2005 34 Rough Electric 12/19/2005 34 Rough Electric Act Insp Comments CO TP ANCHOR TRANS TO SLAB CO PY relocate transformer for manufactures clearance NR NR TP TP NEED PNLS, TRANS OPEN FOR INSP EsGil Corporation In (Partnership with government for Quitting Safety DATE 11/2/05 Q APPLICANT URIST) JURISDICTION Carlsbad a PLAN REVIEWER a FILE PLAN CHECK NO O5-301O SET III PROJECT ADDRESS 227O Cosmos Court PROJECT NAME DR's Own Electrical for equipment The plans transmitted herewith have been corrected where necessary and substantially comply with the jurisdiction's building codes XI The plans transmitted herewith will substantially comply with the jurisdiction's building codes when minor deficiencies identified below are resolved and checked by building department staff The plans transmitted herewith have significant deficiencies identified on the enclosed check list and should be corrected and resubmitted for a complete recheck The check list transmitted herewith is for your information The plans are being held at Esgil Corporation until corrected plans are submitted for recheck The applicant's copy of the check list is enclosed for the jurisdiction to forward to the applicant contact person The applicant's copy of the check list has been sent to New Wave Electric 110 Copperwood Way, Oceanside CA 92054 XI Esgil Corporation staff did not advise the applicant that the plan check has been completed Esgil Corporation staff did advise the applicant that the p/jan check has been completed Person contacted Telephone # Date contacted (by ) Mail Telephone Fax In Person X3 REMARKS City Note Electrical permit only/This\resign appears to be potentially a tenant improvement permit in addition to the electprcal Please review with the applicant By Eric Jensen Enclosures Esgil Corporation D GA D MB D EJ D PC 10/26 trnsmtldot 9320 Chesapeake Drive, Suite 208 * San Diego, California 92123 *• (858)560-1468 *• Fax (858) 560-1576 EsGil Corporation In (Partners Hip with government for Quitting Safety DATE 1O/5/05 D APPLICANT JURIS JURISDICTION Carlsbad a PLAN REVIEWERa FILE PLAN CHECK NO 05-3010 /- SET II PROJECT ADDRESS 2270 Cosmos Court PROJECT NAME DR's Own Electrical for equipment The plans transmitted herewith have been corrected where necessary and substantially comply with the jurisdiction's building codes The plans transmitted herewith will substantially comply with the jurisdiction's building codes when minor deficiencies identified below are resolved and checked by building department staff The plans transmitted herewith have significant deficiencies identified on the enclosed check list and should be corrected and resubmitted for a complete recheck XI The check list transmitted herewith is for your information The plans are being held at Esgil Corporation until corrected plans are submitted for recheck The applicant's copy of the check list is enclosed for the jurisdiction to forward to the applicant contact person Xl The applicant's copy of the check list has been sent to New Wave Electric 110 Copperwood Way, Oceanside CA 92054 Esgil Corporation staff did not advise the applicant that the plan check has been completed XJ Esgil Corporation staff did advise the applicant that the plan check has been completed Person contacted Steve Orth Telephone # Date contacted (by ) Fax # Mail Telephone Fax In Person REMARKS By Eric Jensen Enclosures Esgil Corporation D GA D MB D EJ D PC 9/29 trnsmtldot 9320 Chesapeake Drive, Suite 208 + San Diego, California 92123 4> (858)560-1468 4 Fax (858) 560-1576 V Carlsbad O5-3O10 1O/5/05 GENERAL PLAN CORRECTION LIST JURISDICTION Carlsbad PLAN CHECK NO 05-3010 PROJECT ADDRESS 2270 Cosmos Court DATE PLAN RECEIVED BY DATE REVIEW COMPLETED ESGIL CORPORATION 9/29 10/5/05 REVIEWED BY Eric Jensen FOREWORD (PLEASE READ) This plan review is limited to the technical requirements contained in the Uniform Building Code, Uniform Plumbing Code, Uniform Mechanical Code, National Electrical Code and state laws regulating energy conservation, noise attenuation and disabled access This plan review is based on regulations enforced by the Building Department You may have other corrections based on laws and ordinances enforced by the Planning Department, Engineering Department or other departments The following items listed need clarification, modification or change All items must be satisfied before the plans will be in conformance with the cited codes and regulations Per Sec 106 4 3, 1997 Uniform Building Code, the approval of the plans does not permit the violation of any state, county or city law • Please make all corrections on the originals and submit two new complete sets of prints to ESGIL CORPORATION • To facilitate recheckmg, please identify, next to each item, the sheet of the plans upon which each correction on this sheet has been made and return this sheet with the revised plans • Please indicate here if any changes have been made to the plans that are not a result of corrections from this list If there are other changes, please briefly describe them and where they are located on the plans Have changes been made not resulting from this list? Q Yes Q No Carlsbad 05-301O 10/5/O5 ELECTRICAL CORRECTIONS PLAN REVIEWER Eric Jensen 1 The licensed designer must sign the approved set of the plans ELECTRICAL (1999 NATIONAL ELECTRICAL CODE) 2 Typos and inconsistencies between the single line diagram and the panel schedule are too numerous to list Start at one end of the single line and compare conductor and overcurrent device sizes between the two (Single line and panel schedules) * Pane/boards "C", "D", & "E"all require mam protection Please provide * Two options exist for the transformer grounding electrode Either cold water or structural steel It appears that cold water (within 5' of the entry into the building) is the only option available (No structural steel?) Please revise the single line to reflect this electrode type 3 Are the thermolator machines listed and/or labeled by a third party NRTL testing g lavatory'? If so, note on the plans If not, check with the City to see if a field evaluation by a testing lavatory will be necessary * This plan check is for electrical for the production machinery only If plumbing and/or mechanical is required for the installation on the equipment Note on the plans that the plumbing and mechanical are deferred (After Okayed by the City) Note If you have any questions regarding this Electrical plan review list please contact Eric Jensen at (858) 560-1468 To speed the review process, note on this list (or a copy) where the corrected items have been addressed on the plans EsGil Corporation In Partnership with government for <Bm(a~ing Safety DATE 8/31/2005 JURISDICTION Carlsbad a PLAN REVIEWER a FILE PLAN CHECK NO 05-3010 SET I PROJECT ADDRESS 2270 Cosmos Court PROJECT NAME DR's Own Electrical for equipment The plans transmitted herewith have been corrected where necessary and substantially comply with the jurisdiction's building codes The plans transmitted herewith will substantially comply with the jurisdiction's building codes when minor deficiencies identified below are resolved and checked by building department staff The plans transmitted herewith have significant deficiencies identified on the enclosed check list and should be corrected and resubmitted for a complete recheck The check list transmitted herewith is for your information The plans are being held at Esgil Corporation until corrected plans are submitted for recheck The applicant's copy of the check list is enclosed for the jurisdiction to forward to the applicant contact person X] The applicant's copy of the check list has been sent to New Wave Electric 110 Copperwood Way, Oceanside CA 92054 Esgil Corporation staff did not advise the applicant that the plan check has been completed XI Esgil Corporation staff did advise the applicant that the plan check has been completed Person contacted Steve Orth Telephone# Date contacted S/j/o^lby ^ ) Fax # Mail '•^Telephone*'' Fax In Person REMARKS By Eric Jensen Enclosures Esgil Corporation D GA D MB D EJ D PC 8/23 trnsmtldot 9320 Chesapeake Drive, Suite 208 4 San Diego, California 92123 + (858)560-1468 4 Fax (858) 560-1576 Carlsbad O5-301O 8/31/2005 GENERAL PLAN CORRECTION LIST JURISDICTION Carlsbad PROJECT ADDRESS 2270 Cosmos Court DATE PLAN RECEIVED BY ESGIL CORPORATION 8/23 REVIEWED BY Eric Jensen PLAN CHECK NO O5-3O1O DATE REVIEW COMPLETED 8/31/2005 FOREWORD (PLEASE READ) This plan review is limited to the technical requirements contained in the Uniform Building Code, Uniform Plumbing Code, Uniform Mechanical Code, National Electrical Code and state laws regulating energy conservation, noise attenuation and disabled access This plan review is based on regulations enforced by the Building Department You may have other corrections based on laws and ordinances enforced by the Planning Department, Engineering Department or other departments The following items listed need clarification, modification or change All items must be satisfied before the plans will be in conformance with the cited codes and regulations Per Sec 106 4 3, 1997 Uniform Building Code, the approval of the plans does not permit the violation of any state, county or city law « Please make all corrections on the originals and submit two new complete sets of prints to ESGIL CORPORATION • To facilitate recheckmg, please identify, next to each item, the sheet of the plans upon which each correction on this sheet has been made and return this sheet with the revised plans • Please indicate here if any changes have been made to the plans that are not a result of corrections from this list If there are other changes, please briefly describe them and where they are located on the plans Have changes been made not resulting from this list?. Q Yes a No Carlsbad O5-3O10 8/31/2005 VALUATION AND PLAN CHECK FEE JURISDICTION Carlsbad PREPARED BY Eric Jensen BUILDING ADDRESS 2270 Cosmos Court PLAN CHECK NO O5-3O1O DATE 8/31/2005 BUILDING OCCUPANCY TYPE OF CONSTRUCTION BUILDING PORTION Air Conditioning Fire Sprinklers TOTAL VALUE Jurisdiction Code AREA (Sq Ft) cb Valuation Multiplier By Ordinance Reg Mod VALUE ($) 1994 UBC Building Permit Fee 1994 UBC Plan Check Fee Type of Review CI[ Repetitive FeeI ^™| Repeats $12000 D Complete Review D Other m Hourly Structural Only Hour Esgil Plan Review Fee $9600 * Based on hourly rate Comments Sheet 1 of 1 macvalue doc Carlsbad O5-301O 8/31/2OO5 ELECTRICAL CORRECTIONS PLAN REVIEWER- Eric Jensen 1 The licensed designer must sign the approved set of the plans ELECTRICAL (1999 NATIONAL ELECTRICAL CODE) 2 Typos and inconsistencies between the single line diagram and the panel schedule are too numerous to list Start at one end of the single line and compare conductor and overcurrent device sizes between the two (Single line and panel schedules) 3 Describe the transformer grounding electrode system on the single line diagram Conductor sizes and the electrodes of choice 4 Include the exit sign design onto the electrical plans Location and type of alternate power available 5 Are the thermolator machines listed and/or labeled by a third party NRTL testing g lavatory? If so, note on the plans If not, check with the City to see if a field evaluation by a testing lavatory will be necessary * This plan check is for electrical for the production machinery only If plumbing and/or mechanical is required for the installation on the equipment Note on the plans that the plumbing and mechanical are deferred (After Okayed by the City) Note If you have any questions regarding this Electrical plan review list please contact Eric Jensen at (858) 560-1468 To speed the review process, note on this list (or a copy) where the corrected items have been addressed on the plans o cog O\ CO III < o €2 2LCO to UJ o §111 UJ t£%Q fr \~ Cv4 O <z o Z ui £ 9Q w CO vy iico O '*' POLlCYHO'tl'DER C.OPV, ' COMPENSATIONINSURANCE FUND PQ, BbX 8.07, SAN FRANCISCO CA 94142^0807 CERTIFICATE OF WORKERS1 COMPENSATION INSURANCE ?' i ' ISSUE DATE O6-Oi-2006 " " " ' GROUP •' ' " ' ' POLltY NUMBBft1 " CERTIFICATE ({•> CONTRACTORS STATE LICENSE BOARD SD ATTN* WORKERS'1 -COMP, UNIT BOX 26000 SACRAMENTO CA 95826 , CERTIFICATE EXPIRES OS-O1-2O06 , O5-01-2<S05/d>S-01-aOO6. ,rf (WJ0044 4PO2173S-20O4 •• 2 „•" LICENSE NUMBER coNtfe tie #738 teeINCEPTION PATE OB-01-2065 D 0 : j SO " -f' This is to certify that we have issued a valjd. Workers Compensation insurancp policy in a forjn approved hy\ the. California Insurance Commissioner to the employer named below fgr the policy period indicated This policy is not subject to cancellatiohi by the Fund except upon 10 days' advance written noflce to the employer ' * j , — } f ':nf We will also give you 10 days' advance nptice should this policy be cancelled pnor to its nordial expiration ;l "' i ^ i This certificate of insurance is ndt an Insurance policy and does not amend extend or alter the coverage afforded - > by th« policies listed herein Notwithstanding ar>y requirement term or condition* of any contract or other document „ lpt, ''with respe,ct to, which this certificate of insurance may be issued or may pertain ths insurance afforded by the policies described herein is subject to all Ijhe terms exclusions and conditions of such policies ' ' t * AUTHORIZED REPRESENTATIVE -PRESIDENT EMPLOYER'S LIABILITY LIMIT INCLUDING DEFENSE: COSTS $1 000,000 00 PtR STANDARD EXCLUSION INDIVIpUAL, EMPLOYERS AND HUSBAND AND WIPE EMPLOYERS AREJ :NOT .ELIGIBLE FOR BENEFITS AS EMPLOYEES UNPE$ THIS PflLICY ; "1 , •ft -su K ' * i •-- * ''f : r. * t- •, ? v ' : i ! i ^ - ' '•• • , - ' -:- '' ,. \ '< •Ml'1 i\ 4 ., \ t k' f '• EMPLOYER, " '? t < 'LEGAL NAM 11 1 " , * ..> ' ' ; >i ,f * *%, " \ ' , . ', V ," «T t1 ' , •« i : - NEW WAVE ELECTS hC ' • ", , . '" ' ORfH 6TEVEN 3378 MORNING VIEW DR , 7^ ' ," Oftfw DONNA M ' OCEANS I'D E CA 9205^ }, > , . ' ' i ' >' i ( " '". " " ^ ' |? >. j THIS DOCUMENT HAS A BLUE PATTERNED BACKGROUND '. . '•e ft 1 " 1 l >•• 4 ' l 1 • , '' I : ' • • i " ? '-. VI "•' !i ' •:•-, jt. , E, '• : '"H /; <T "/ni '' ' ," ' !"'i^ u ' r.*- ' •• >g /^••n .-*: J •'•"* <T, ^ ^ <' ' ^ • ' '' :'"' V s '''(] '1 AND -v T; *•' r> '^ " ? ,..] '"• • :''i: * '^-. '!' '*•' "'! * ': '•'. - , ''! *'i/v'' ' .4*1 * V;- - - '. . - "• <<i>, 1p " ' "^ 'RlMTPh O4/1B/2005 p'*»^l .,<-'!' ||||flHHHQlBBBMIli|i|||^ 10 3Dtfd 01^10313 3WM M3N IS fl 9802/60/90 PPE OPERATION AND INSTALLATION MANUAL FOR MOLD TEMPERATURE CONTROLLERS OPERATION & INSTALLATION MANUAL MODEL MTC-.75 and MTC-1.0 TABLE OF CONTENTS INTRODUCTION UNPACKING THE UNIT ELECTRICAL CONNECTING TO THE MOLD CONNECTING THE COOLING WATER STARTING THE UNIT SETTING THE TEMPERATURE CONTROLLER SETTING THE PID PARAMETERS TROUBLE SHOOTING GUIDE WHYAPPEUNir? THE PPE MOLD TEMPERATURE CONTROL UNITS SYSTEM MAINTENANCE WARRANTY PUMP CURVE ELECTRICAL SCHEMATIC CONTROLLER PARAMETER SETTINGS LOVE TEMPERATURE CONTROL MANUAL PAGE 3 PAGE 4 PAGES PAGES PAGE 6 PAGE 7 PAGE 7 PAGES PAGE 9 PAGE 11 PAGE 11 PAGE 12 PAGE 13 PAGE 14 PAGE 15 PAGE 16 INSIDE BACK POCKET PAGE 2 OPERATION & INSTALLATION MANUAL INSTALLATION OF THE PPE UNIT • The 230-3-60 volt unit draws approximately 30 amps • The 460-3-60 volt unit draws approximately 15 amps If trouble should occur contact the Service Manager at the address and telephone number shown on the O & I manual cover DO NOT OPERATE THIS UNIT ABOVE 250 DEGREES FAHRENHEIT (121 °C) INTRODUCTION ALWAYS DISCONNECT POWER TO THE UNIT BEFORE OPENING THE CONTROL BOX The PPE unit is designed specifically to control the temperature of the water supplied to a mold This unit is built with high quality components and assembled by skilled craftsmen and tested to insure that you receive a high quality durable piece of equipment Thus, it is important that the unit be installed correctly to be sure that you receive optimum performance from your PPE unit Please read this manual carefully and be sure that your unit is installed correctly It is the owner's responsibility to assure proper operator training, installation, operation, and maintenance of the PPE unit All local, State and Federal codes must be observed in the installation of this PPE unit ALWAYS DISCONNECT POWER TO THE UNIT BEFORE REMOVING THE COVER PAGE 3 OPERATION & INSTALLATION MANUAL UNPACKING THE UNIT Before accepting the unit from the freight company, visually inspect the unit for any shipping damage If there is any indication that the package was mishandled, further inspection should be done immediately in front of the delivery driver Note all visual damage on the delivery receipt prior to acceptance Remove the unit from the package and again inspect for any damage that could have occurred during shipment If damage is noted, be sure to file a claim IMMEDIATELY with the carrier Remove any packing materials and support materials from the unit NOTICE IN ORDER TO PROTECT THE UNIT FROM FREEZING WHEN SHIPPED DURING THE WINTER (AFTER OCTOBER 1st), THE UNIT HAS BEEN SHIPPED WITH ANTIFREEZE IN THE RESERVOIR AND PUMP YOU MAY WANT TO FLUSH THIS ANTIFREEZE OUT OF THE SYSTEM BEFORE CONNECTING TO YOUR SYSTEM After removing the unit from the box, you will notice that there are rubber pads or "feet" in a plastic bag attached to the electrical cord You should install the "feet" that are included with the unit on the four corners of the unit, using the double sided tape that is included in the plastic bag for this purpose If the unit is equipped with casters, this is not necessary PAGE 4 OPERATION & INSTALLATION MANUAL ELECTRICAL ALWAYS DISCONNECT POWER TO THE UNIT BEFORE REMOVING THE COVER Bring adequate 230/3/60 or 460/3/60 FUSED electrical power to the unit The 230 volt unit draws approximately 30 amps when fully operating The 460 volt unit draws approximately 15 amps when fully operating Be sure that the unit is grounded and proper voltage within 10% of the nameplate voltage is applied to the unit CONNECTING TO THE MOLD The "TO PROCESS" fitting on the PPE unit is a 1 % inch FPT coupling We suggest that a 11/2 inch line be run from the "TO PROCESS" fitting on the PPE unit to the inlet connection of the mold, and the reduction in pipe size be made at the mold if the inlet connection on the mold is smaller than 1 7* inch It is suggested that a valve be installed on the "TO PROCESS" line at the PPE unit, to be used as a balancing valve to balance the flow to the mold or as an isolation valve should maintenance be required on the unit CAUTION THE FITTINGS ARE CONNECTED TO A MANIFOLD PLATE BOLTED TO THE UNIT DO NOT OVERTIGHTEN FITTINGS SUCH THAT YOU BREAK THE FITTINGS FROM THE MANIFOLD PLATE The " FROM PROCESS" fitting on the PPE unit is a 1 1/4 inch FPT Coupling Run a 11/2 inch line to the "FROM PROCESS" fitting on the PPE unit from the outlet connection of the mold We suggest that a 11/2 inch line be run to the PPE unit with the final reduction in line size (if any) taking place as close to the mold as possible We suggest a balancing valve be installed on the " FROM PROCESS" line at the PPE unit The valve can be used to balance the flow provided by the PPE unit to the mold, or as an isolation valve if maintenance is required on the PPE unit CAUTION THE FITTINGS ARE CONNECTED TO A MANIFOLD PLATE BOLTED TO THE UNIT DO NOT OVERTIGHTEN FITTINGS SUCH THAT YOU BREAK THE FITTINGS FROM THE MANIFOLD PLATE PAGES OPERATION & INSTALLATION MANUAL CONNECTING THE COOLING WATER Be sure that your plant cooling system can provide adequate chilled water flow, pressure, temperature and cooling capacity to handle the cooling requirements of the PPE unit The PPE unit requires at least 5 GPM of cooling water flow to the heat exchanger It is necessary to insure that a minimum of 25 PSIG cooling water pressure is available at the cooling water INLET to the unit This is necessary to keep the water from flashing to steam when the unit is running at temperatures above 212 °F In order to provide for adequate cooling water flow through the unit it is also necessary to have at least a 15 PSIG differential between the entering cooling water and the leaving cooling water It is also necessary to insure that the INLET pressure does not exceed 75 PSIG If the pressure exceeds this, when the inlet pressure is added to the pump pressure, the pressure relief valve can open prematurely because of cycling of the solenoid valve Your cooling system must also have adequate cooling capacity in WATTS or BTU/HR to handle the cooling requirements of the mold/PPE unit You can contact the factory for clarification The "CHILLED WATER IN" fitting on the PPE unit is a 11/4 inch FPT Coupling Run a 1/2 inch line from the "CHILLED WATER IN" connection on the PPE unit, to the supply line from the cooling water source Use Vz inch lines with the final reduction in pipe size taking place at the unit CAUTION THE FITTINGS ARE CONNECTED TO A MANIFOLD PLATE BOLTED TO THE UNIT DO NOT OVERTIGHTEN FITTINGS SUCH THAT YOU BREAK THE FITTINGS FROM THE MANIFOLD PLATE The "CHILLED WATER OUT" fitting on the PPE unit is a steel % inch FPT Coupling Run a 1/2 inch line to the "CHILLED WATER OUT" connection on the PPE unit from the RETURN line of the chilled water system, or to a dram (if the cooling water is tap water) Install 1/2 inch lines to the unit making the final reduction in pipe size at the unit CAUTION THE FITTINGS ARE CONNECTED TO A MANIFOLD PLATE BOLTED TO THE UNIT DO NOT OVERTIGHTEN FITTINGS SUCH THAT YOU BREAK THE FITTINGS FROM THE MANIFOLD PLATE PAGE 6 OPERATION & INSTALLATION MANUAL UNIT OPERATION STARTING THE UNIT Turn on the water supply to the unit and pause till the water stops flowing into the system BEFORE RUNNING THE PUMP, CHECK THE PUMP FOR PROPER ROTATION THE CORRECT PUMP ROTATION IS COUNTER CLOCKWISE WHEN LOOKING AT THE FRONT OF THE PUMP FROM THE SUCTION END, OR CLOCKWISE WHEN LOOKING AT THE BACK OF THE MOTOR IF THE ROTATION IS INCORRECT, THE PUMP ROTATION CAN BE REVERSED BY CHANGING 2 LEADS ON THE FUSED DISCONNECT THAT IS SUPPLYING POWER TO THE UNIT DISCONNECT ELECTRICAL POWER TO THE UNIT BEFORE CHANGING THESE LEADS After checking for rotation, turn on the unit and press the start button When the unit is started it will go through an 85 Second "PURGE CYCLE" to eliminate air in the system The heaters will not operate during this "PURGE CYCLE" NOTE DO NOT RUN THE MOLD UNTIL COOLING SYSTEM IS FILLED WITH WATER AND AIR IS PURGED FROM THE SYSTEM DISCONNECT ELECTRICAL POWER BEFORE REMOVING THE COVER SETTING THE TEMPERATURE CONTROLLER ON THE UNIT This section will discuss the basic control operation and the basic settings For more complete instructions on the operation of the controller, please read the Instruction Manual for the controller included with this manual There are two digital display windows on the temperature controller The upper window displays the actual temperature of the fluid going to the process or the "PROCESS VALUE" The lower window displays the "SET VALUE" of the controller To the Left of the Upper window there is an indicator "SP1" that will light if the unit is in the cooling mode (the solenoid valve is opening) PAGE? OPERATION & INSTALLATION MANUAL There are several lights over the "PROCESS VALUE" window on the controller The "AL" light stands for alarm and is an over/under alarm from set point This has been set at the factory to light if the process temperature is 5 ° F above or below the set point If you wish to change this "over/under" alarm temperature, you can change the A1 Lo and A1 Hi setting in the "Secondary Menu" of the controller To change the temperature set value, it is necessary to touch "INDEX" (the keypad on the far left) once "SP1" will appear in the lower window and the current "set point" will appear in the upper window Touch the "UP ARROW" to raise the set point, or the "DOWN ARROW" to lower the set point to the desired set point temperature When the desired temperature appears in the upper window, press ENTER (the key pad to the far right) to store the new temperature IT IS NECESSARY TO TOUCH THE "ENTER" KEY PAD TO INPUT THE NEW TEMPERATURE Touch the "INDEX" keypad again to "SP2", THIS SHOULD BE SET TO -4 Do not change this setting Touch the "INDEX" keypad again to return to the operating mode with the "Set Point" in the lower window and the "Process Value" in the upper window SETTING THE PID PARAMETERS This temperature controller is arranged to provide "PID" temperature control "PID" stands for "Proportional-lntegral-Denvative" control, and for most load situations will give the process more stable temperature control than "On/Off1 control Under "PID" control, the temperature controller "anticipates" cooling and heating requirements and will institute these control activities in anticipation of the load requirements to give more stable temperature control to the process This temperature controller's "PID" constants are preset at the factory This is described on page 22 of the manual This temperature controller is equipped with "Fuzzy Logic" "Fuzzy Logic" maintains better temperature stability under changing load conditions and allows the unit to come to temperature stability faster after temperature changes It is important to note that THE "FUZZY" LOGIC FEATURE OF THIS CONTROLLER IS ENGAGED, AND WE RECOMMEND THAT IT REMAIN ENGAGED With the "fuzzy" logic, the unit will provide better temperature stability than when it is not engaged For more information on these features, please see the Temperature Controller manual in the back of this manual The unit will now run and cool and heat the mold PAGES 9 OPERATION & INSTALLATION MANUAL TROUBLE SHOOTING GUIDE ALWAYS DISCONNECT POWER TO THE UNIT BEFORE OPENING CONTROL BOX UNIT SHUTS OFF-"PUMP STOP ALARM INDICATOR" LIGHT IS ON The unit will go off on alarm and the red alarm light will come on if the pump stops Check that the water pressure entering the unit is over 25 PSI The unit will not run with out adequate water pressure If proper water pressure is found, check the pump motor starter for over load trip If the unit still does not remain on after the "START" button has been released, and you have verified that the unit has adequate water pressure, contact PLASTIC PROCESS EQUIPMENT, INC at 216-367-7000 or FAX 216-367-7022 UNIT NOT HOLDING TEMPERATURE (TEMPERATURE GOES TOO HIGH) Check the load on the unit compared to the cooling capacity of the unit If the unit is over loaded it will not hold the temperature setting Check that there is an adequate supply of cooling water to the unit (flow and temperature) The unit requires a minimum of 15 PSIG pressure differential between the "CHILLED WATER IN" and the "CHILLED WATER OUT" connections on the unit Check to be sure the solenoid valve is functioning properly When cooling is required, the "SP1" light will light on the temperature controller and the valve will open If the valve is not opening when the unit calls for cooling, the valve is either not getting power to open (an electrical fault) or the valve is faulty If the unit still does not function properly, contact PLASTIC PROCESS EQUIPMENT, INC at 216-367-7000 or FAX # 216-367-7022 PAGE 9 10 OPERATION & INSTALLATION MANUAL 10 UNIT NOT HOLDING TEMPERATURE (TEMPERATURE GOES TOO LOW) Check to be sure the chilled water connections are not connected backwards The chilled water in (or cooling water in) to the unit MUST enter the "Chilled Water In" port on the back of the unit If you need additional help, contact PLASTIC PROCESS EQUIPMENT, INC at 216-367-7000 or FAX #216-367-7022 TEMPERATURE AT THE MOLD IS NOT THE SAME AS INDICATED ON THE CONTROLLER There will always be a slight difference between the controller indicated temperature and the temperature measured at the mold Also, one must be sure that the thermometer used to measure the mold temperature is accurate One should use two thermometers that read the same to confirm the accuracy of the thermometers used If the temperature difference seems too high, the controller is probably out of calibration or the unit has a faulty thermocouple The controller can be calibrated by adjusting the "input correct" or "InPC" function on the controller See page 25 of the temperature controller manual or contact the factory for further details You can reach PLASTIC PROCESS EQUIPMENT, INC at 216-367-7000 or FAX # 216-367- 7022 TEMPERATURE CONTROLLER IS READING "OPEn InP" This generally indicates a sensor failure Turn off the unit and unplug the unit Open the control panel door and check to be sure that the red thermocouple lead is connected tightly to terminal 1 of the controller and the white (or yellow) thermocouple lead is connected tightly to terminal 3 of the controller (see the electrical schematic in this control manual) Check the thermocouple connections on the terminal strip in the panel to be sure that they are connected tightly The white thermocouple lead is connected to the "+" terminal, the red or yellow lead is connected to the "-" terminal Plug the unit back in and turn on the unit and press the "START" button If this does not correct the problem contact PLASTIC PROCESS EQUIPMENT INC at 216-367-7000 or FAX #216-367-7022 PAGE 10 11 OPERATION & INSTALLATION MANUAL 11 WHY A PPE TEMP UNIT THE PROCESS The PPE mold temperature control unit is normally used on molds, which are used in the INJECTION MOLDING industry However, the PPE unit can be used on any mold Frequently individual molds on injection molding machines in a plant need different temperatures than that provided by a central chilled water system or central cooling tower water system Also, machines running "engineering" materials such as nylon, ABS or other engineering resins need water at temperatures in the 120 °F to 200 °F range to the mold, because of the higher curing temperatures of the resins A PPE mold temperature control unit can be used to supply this higher temperature to the mold The "direct injection" mold temperature control units will use the fluid from the central system and circulate it to the mold When cooling is required, a small amount of colder fluid from the central system is "injected" into the system to provide the cooling If heating is required, the electric heater in the unit will be activated to heat the fluid If the fluid in the central chilled water system or cooling tower system is of a poor quality, it may be desired to isolate this from the mold completely If this is desired, a PPE heat exchange mold temperature control unit can be used This is a completely closed circuit unit that has the mold cooling fluid isolated from the central system cooling fluid by a heat exchanger THE PPE MOLD TEMPERATURE CONTROL UNITS The standard "direct injection" PPE mold temperature control unit has a heater, tank, pump and controls to circulate water at the proper temperature to the molds Once the unit is in operation the general mode of the unit is one of cooling If the temperature of the mold circuit water rises above the set point, the valve leaving the tank opens and water from the colder chilled water (or tap water) flows through the tank and into the system, thereby cooling the mold circuit water to the correct temperature If the temperature of the water circulating to the mold is too cold, the electric heater will activate, to bring the water up to temperature The PPE "heat exchange" mold temperature control unit has a heater, tank, pump, heat exchanger and controls to circulate water at the optimum temperature to the molds Once the unit is in operation, the general mode of the unit is one of cooling If the temperature of the mold circuit water rises above the set point, a valve in the system opens and allows water from the colder chilled water (or cooling tower water) to flow through one side of the heat exchanger to cool the mold cooling circuit on the other side of the heat exchanger The central cooling water does not come in contact with the mold cooling water in the heat exchange mold temperature control unit PAGE 11 12 OPERATION & INSTALLATION MANUAL 12 SYSTEM MAINTENANCE WATER/CIRCULATING FLUID It is necessary to have a good quality water supply to the PPE unit If not, scale and mineral deposits can collect on the heaters, causing premature heater failure To maintain heat transfer efficiency, it may be necessary to chemically clean the heaters if scale develops PUMP The bearings are located in and are a part of the electric motor They are permanently lubricated No greasing is required The pump is equipped with a mechanical seal This seal should last for many years If a new seal is required, it is available from PPE Please have the PPE unit model and serial number available and the pump model, HP and serial number available when calling to order the pump seal VALVE No Lubrication is required PRESSURE SWITCH No maintenance is required PRESSURE RELIEF VALVE If the valve develops a leak, it can be cleared by opening the valve for about 5 seconds allowing water to flow and clearing any deposits that may have developed, causing the valve to leak PAGE 12 13 OPERATION & INSTALLATION MANUAL 13 WARRANTY The manufacturer warrants all equipment manufactured by it to be free from defects in workmanship and material when used under recommended conditions The manufacturer's obligation is limited to repair or replace, FOB the factory, any parts which are returned freight prepaid within one year of equipment shipment to the original purchaser Warranty is limited to the manufacturer's warranty on the components but in no case will it be less than one year All components are subject to inspection at the manufacturer's factory The warranty is limited only to those components which in the manufacturer's opinion are defective Any replacement part assumes the used portion of this warranty This parts warranty does not cover any labor charges for replacement of parts, adjustment repairs or any other work This warranty does not apply to any equipment which in the manufacturer's opinion has been subjected to misuse, negligence or operation in excess of the recommended limits including freezing The warranty does not cover components which have been repaired or altered without the manufacturer's express, written authorization Defective parts become the property of the warrantor and are to be returned If there is an outstanding payment due on the unit, the warranty will not apply until payment in full has been received by the factory The manufacturer is not liable for any incidental, consequential or special damages or expenses The manufacturer is not liable for parts not furnished as a part of its manufactured equipment PAGE 13 5.5" - 3500 RPM MOTORPUMPiTM DISCHARGE • i \ \ ey 1 *k ^- — 1 i j^_ -s - i -SUCTION 25" NPT VCNT 25" NPT VCNt PUMP DIMENSIONS • NPT MOUNTING BASE MOTOR DIMENSIONS J56 3500 RPM OPEN MOTOR PUMP NO 11 12 60 16 27 69 St 61 SIZE (NPT) SUCT 1 25 125 1 5 2 3 1 1 5 2 CKSCH 1 1 125 15 2 75 IS 2 C 487 443 5.25 548 694 362 5.50 575 0 419 419 419 419 4 19 350 4 19 419 R 213 161 2.62 250 325 100 175 200 S 288 250 325 388 494 200 325 350 T 313 313 313 313 N/A 188 275 2 75 W 788 713 8.25 825 800 469 7.00 750 Z 488 375 488 475 700 269 400 425 HP 33 5 75 1 15 Z 3 L 863 925 988 1050 0 650 650 650 650 For TEFC Enclosure add 2 Max Pump No 27 is center discharge Therefore, the "T" dimension is not applicable For Pump No 11 in bronze, refer to the Pump No 12 dimensions 40 PST "" 37 PSI OPERATING POINT MTC-.75 -\ TOTAL HEAD MTRS 30 27 o <-2. r 18- 15- 1 *>- 9- 6- 3- PSI 39- 35- 30- 26- 22- 17- 13- 9- 4- FEET 1 On- 90- 8O /u CA-oO A f\. PERFORMANCE NUMBER 500 188 450 400™^*^^ 350 /—OPERATING POINT MTC-1.0 CURVE VOOOO 133 — .. •~^- / •», — « > \ ~v US GALLONS Q PER MINUTE LITERS n PER MINUTE u 15 V, /V -• Q «S^l7^* jh "^^ 10 38 GPM SV ^ ^L . "/4I<, * '* i 3500/ RPM / $&$ '^ < \\\ \ Y<; sXX _- "- S. S S37 <\ ^s I ^/ ^"v \ y^^ T — — - X S\ ^\ <> \ /^ ^. •*' ' S 1 0 S G 70'F \\ \ ,55 N *x / \ \ X* *&• , S 60 Hz N S0" \ \ ^ \\ s^N- s\ >Z PUMP 11 PUMP SIZE 1 25 K 1 0 K S 0 IMP TYPE ENCLOSED MAX OIA 500 IMPELLER NO 6)001 MAX SPHERE 5/32 \ S\ O V 11 5-2-79 STO IMPELLERS FOR OOP MOTORS H P DIA 1/3 4 00 1/2 450 3/4 4 88 10 500 -ir\ PoU L ... , OARi\J " 1 0 r" E E t - - T I - • 1 U T 30 40 50 60 • , i i , i i i i" i 114 152 190 228 20 GPM 14 OPERATION & INSTALLATION MANUAL 15 16 OPERATION and INSTALLATION MANUAL 16 Love Controller Parameter Settings M1 F MOLD TEMPERA TURE CONTROL ITEM | Setting SP1 SP2 75 0 Secondary Menu A1Lo A1Hi Out1 Out2 SP2D TunE Pb1 res tie ArUP ArTE Pint Fbnd FrTE PEA VAL PctO InPC FiLt Lpbr -5 5 4tp oNoF -4 PID 4 03 003 OFF off 50 4 003 NA NA OFF 00 2 off | Comments Secure Menu SECr InP Unit dPt InPt SEnC SCAL SCAH SPL SPH Sp10 S1St S10L S1OH S1LP S2t S2St S2OL S2OH S2rE S2Pi S2iH S2LP AL1 Alt A1rE A1Pi A1iH A1St A1LP A1Lb 4 J-IC F 0 off off -100 1600 45 250 Out A dir 0 100 Don Dev re 0 100 onof off off Oon HiLo dE onof off off clos Oon off Temperature set point Deviation from SP1 Alarm Low Alarm High Output Selection OnOf, 1tp,or 1PuL Output Selection OnOf, 1tp,or 1PuL Set Point On-Off Differential Tuning Choice Self, Pid, SLO, nor, FASt PID Parameters PID Parameters PID Parameters Don't Change Approach Rate Fuzzy intensity Set same as Pb1 Set same as rte Highest peak since last on/off Lowest valley since last on/off Don't Change Input Correction Use 2 for 0 and 4 for 0 0 Don't Change Don't Change "J" type thermocouple ForC Decimal Point Positioning 0 or 0 0 Don't Change Don't Change Don't Change Don't Change Set point Low Set point High Don't Change Output State, dir (cool) or rE(heat) Don't Change Don't Change Lamp Type, Absolute or DEviation from SP1 Output State, dir (cool) or rE(heat) Don't Change Don't Change Reset , Automatic Power Interrupt Inhibit till first cycle Lamp Function OFF, LO, Hi HiLo, Evnt Type Absolute or DEviation from SP1 Reset , Automatic 3ower Interrupt nhibit till first cycle Output State Lamp Loop Break PAGE 16 SEP 23 2005 7 48AM PPE-OHIO NO 311 P 2/2 Declaration of Conformity Manufacturer's Name OPTITEMPINC Manufacturer's Address 494 W. Welch Ct. Tr^e C.ly. Ml 49686 Type of Equipment Mold Temperature Controllers Apphcabta Unit Model Numbcr(5) MFTQ752C. MFTQ754C. MFT10Q2C. MFT10Q4C Applicable Unit Manufactured 1999-Present I, the undersigned, hereby declare that the equipment specified as been manufactured with electrical components that are UL LISTED Traverse City, Ml Facility Location Signature Daniel Pom Date Full Name Operation & Engineering Manager Title ii»K('lUIf IU( 'tag :g5SJssw^fir <£ul «? H!5c^X O N O _a a.a. < ?! 8 * S l^d asis p KOO O 808 HI111 §:'oo- 5i^s a U D I 01 . i il