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Home My WebLink About2647 GATEWAY RD; 101; CB142191; Permit12-08-2014 City of Carlsbad 1635 Faraday Av Carlsbad, CA 92008 Commercial/Industrial Permit PermitNo: CB142191 Building Inspection Request Line (760) 602-2725 Job Address: Permit Type: Parcel No: Valuation: Occupancy Group: Project Title: 2647 GATEWAY RD CBADSt: 101 Tl Sub Type: COMM 2131912500 Lot#: 0 $109,604,00 Construction Type: 5B Reference # PIEOLOGY- 2,179 SF RETAIL TO RESTAURANT Status: ISSUED Applied; 08/27/2014 Entered By: LSM Plan Approved: 12/08/2014 Issued: 12/08/2014 Inspect Area Plan Check #: Applicant: NIKKI STOUT 4635 CASS ST SAN DIEGO CA 92109 858-243-3240 Owner: REGENCY BRESSI LLC C/O CORNERSTONE REAL ESTATE ADVIS 100 WILSHIRE BLVD #700 SANTA MONICA CA 90401 Building Permit $734,82 Meter Size Add'l Building Permit Fee $0,00 Add'l Red. Water Con. Fee $0,00 Plan Check $514,37 Meter Fee $0.00 Add'l Building Permit Fee $0,00 SDCWA Fee $0,00 Plan Check Discount $0,00 CFD Payoff Fee $0,00 Strong Motion Fee $23.02 PFF (3105540) $1,994,79 Park Fee $0,00 PFF (4305540) $0,00 LFM Fee $0,00 License Tax (3104193) $0,00 Bridge Fee $0,00 License Tax (4304193) $0.00 BTD #2 Fee $0,00 Traffic Impact Fee (3105541) $0.00 BTD #3 Fee $0,00 Traffic Impact Fee (4305541) $0.00 Renewal Fee $0,00 PLUMBING TOTAL $164,00 Add'l Renewal Fee $0,00 ELECTRICAL TOTAL $85,00 Other Building Fee $0,00 MECHANICAL TOTAL $65,57 Pot, Water Con, Fee $0,00 Master Drainage Fee $0,00 Meter Size Sewer Fee $0,00 Add'l Pot. Water Con, Fee $0,00 Redev Parking Fee $0,00 Reel, Water Con, Fee $0,00 Additional Fees $0,00 Green Bldg Stands (SB1473) Fee $4,00 HMP Fee ?? Fire Expedidted Plan Review $362,50 Green Bldg Standards Plan Chk ?? TOTAL PERMIT FEES $3,948,07 Total Fees: $3,948,07 Total Payments To Date: $3,948 07 Balance Due: $0.00 Inspector: FINAL APPRDVAL, Date: >/ V^ VIt^ Clearance: NOTICE: Please take NOTICE fhat approval of your project includes the "Imposition" of fees, dedications, reservations, or other exactions hereafter collectively referred to as "fees/exactions." You have 90 days from the date this permit was issued tc protest imposition of these fees/exactions. If you protest them, you must follovi/ the protest procedures set forth in Government Code Section 66020(a), and file the protest and any other required Information with the City [Manager for processing in accordance with Carlsbad Municipal Code Section 3.32.030. Failure to timely follow that procedure will bar any subsequent legal action to attack, review, set aside, void, or annul their imposition. You are hereby FURTHER NOTIFIED that your right to protest the specified fees/exactions DOES NOT APPLY to water and sewer connection fees and capacity changes, nor planning, zoning, grading or other similar application processing or service fees in connection with this project. NOR DOES IT APPLY to any fees/exactions of which vou have previously been given a NOTICE similar to this, or as to which the statute of limitations has previouslv othenvise expired, THE FOLLOWING APPROVALS REQUIRED PRIOR TO PERMIT ISSUANCE: OPLANNING IENGINEERING •BUILDING • FIRE IHEALTH J HAZMATIAPCD City of Carlsbad Building Permit Appiication 1635 Faraday Ave., Carlsbad, CA 92008 Ph: 760-602-2719 Fax:760-602-8558 email: building@carlsbadca,gov www.carlsbadca.gov PlanCheckNo. (2g)m^gH.Q { Est. Value lO^^CaQ^ Plan Ck. Deposit sM- S>7 4-1)^. Date •gria-7/l^ SWPPP JOB ADDRESS I PHASE SUITE#/SPACE#/UNIT# M. 213 - 111 - ^^ - oO CT/PR0JECT# # BATHROOMS TENANT BUSINESS NAME 14 Pll7M^ DESCRIPTION OF WORK: fnc/ude Square Feet of Affected Areafs) ' I ' ' tj | ' CONSTR. TYPE oca GROUP EXISTING USE PROPOSED USE GARAGE (SF) PATIOS (SF) DECKS (SF) FIREPLACE YESri# NO^ AIR CONDITIONING YES [^NO I I FlRESPRINKLERS YESj^NOQ APPLICANT NAME Primary Contact ADDRESS PROPERTY OWNER NAME ADDRESS 41 covvOfiAJ^.pox^ au[t TiroV Z. STATEI ' . zip /-» ^, CITY STATE PHONE 7 A ^0 ^ (A '^'^VO^ CITY Ch PHONE EIVIAIL DESIGN PROFESSIONAL CONTRACTOR BUS. NAME PITV A • —^ CTATC 7ID _ > ADDRESS CITY San FAX PHONE ' , . , Zir~ I FAX ', ~y EMAIL STATE LIC. # (Sec. 7031,5 Business and Professions Code: Any City or County which requires a permit to construct, . -r- - . . applicant for such permit to file a signed statement that he is licensed pursuantto the provisions ofthe Contractor's License Law (Chapter 9, commending with Section jjfOOO of Division 3 ofthe Business and Professions Code) or that he is exempt therefrom, and the basis for the alleged exemption. Any violation of Section 7031,5 by any applicant f civil penalty of not more than five hundred dollars ($500)), CTE LIC.# CLASS-5 f^^^^MrX- I B , alter, improve, demolish or repair any structure, prio repair any structure, prior to Its issuW'd4,'5lso requli'es ( • " •" s with Sectipn jroOO of Division ; for a permit subjects the appiicantto a Workers' Compensation Declaration: / hereby affirw under penalty ot perjury one ofthe follomng declarations: C I have and will maintain a certificate of consent to selMnsure for workers' compensation as provided by Section 3700 of the Labor Code, for the perfomiance of the work for which this permit is Issued. • I have and will maintain workers' compensation, as reguired bv Section 3700 of the Labor Code, for the performance of the woric for which this permit is issued. My workers' compensation insurance carrier and policy Policy No. number are: Insurance Co.^ Expiration Dale _ TOsieclion need not be completed if the permit is forone hundred dollars ($100) or less. yO^Certiflcate of Exemption: I certify that in the perfonnance of the mik for which this permit is issued, I shall not employ any person in any manner so as to become subject to the Workers' Compensation Laws of •California. WARNING: Failure to secure worjiocs'compensation coverage is unlawful, aijd shall subject an employer to criminal penalties and civil fines up to one hundred thousand dollars (&100,000), In addition to the cost of compensation, daptilges as provided for in S«cttei>37wof th&t^or code, interest and attomey's fees, JS^ CONTRACTOR SIGNATURE • AGENT DATE I hereby affimi that I am exempt from Contractor's Ucense Lawfor the fo/fom/gTeason; I I I, as owner of the property or my employees with wages as their sole compensation, will do the wori< and the stmcture is not intended or offered for sale (Sec, 7044, Business and Professions Code: The Gontractoris License Law does not apply to an owner of property who builds or Improves thereon, and who does such work himself or through his own employees, provided that such improvements are not intended or offered for sale. If, however, the building or improvement is sold within one year of completion, the owner-builder will have the burden of proving that he did not build or Improve for the purpose of sale). I I I, as owner of the property, am exclusively contracting with licensed contractors to construct the project (Sec. 7044, Business and Professions Code: The Contractors License Law does not apply to an owner of property who builds or improves thereon, and contracts for such projects with contractor(s) licensed pursuant to the Contractor's License Law). I [ 1 am exempt under Section Business and Professions Code for this reason: 1,1 personally plan to provide the major labor and materials for construction of the proposed property impravement, QYOS j |NO 2.1 (have / have not) signed an application for a building permit for the proposed work. 3.1 have contracted with the following person (firm) to provide the proposed construction (include name address / phone / contractors' license number): 4.1 plan to provide portions of the mrk, but I have hired the following person to coordinate, supen/ise and provide the major mik (include name / address / phone / contractors' license number): 5.1 will provide some of the work, but I have contracted (hired) the following persons to provide the woric indicated (include name / address / phone / type of work): PROPERTY OWNER SIGNATURE QAGENT DATE Is the applicant or future building occupant required to submit a business plan, acutely hazardous materials registration form or risk management and prevention program under Sections 25505,25533 or 25534 of the Presley-Tanner Hazardous Substance Account Act? Yes No Is the applicant or future building occupant required to obtain a permit from the air pollution control district or air quality management district? Yes No Is the facility to be constnjcted within 1,000 feet of the outer boundary of a school site? Yes No IF ANY OF THE ANSWERS ARE YES, A FINAL CERTIFICATE OF OCCUPANCY MAY NOT BE ISSUED UNLESS THE APPLICANT HAS MET OR IS MEETING THE REQUIREMENTS OF THE OFFICE OF EMERGENCY SERVICES AND THE AIR POLLUTION CONTROL DISTRICT I hereby affirm ttiat there is a construction lending agency for ttie performance of the work this permit is issued (Sec. 3097 (i) Civil Code). Lender's Name Lender's Address I certif that I have read the application and state thatthe above intbrmation is conect and thatthe infbnnation on the plans is accurate. I agree to comply with all City ordinances and State laws relating to building construction. I hereby authorize representative ofthe City of Carlsbad to enter upon the above mentioned property for inspection purposes. I ALSO AGREE TO SAVE, INDEMNIFY AND KEEP HARMLESS THE CITY OF CARLSBAD AGAINST ALL LIABILITIES, JUDGMENTS, COSTS AND EXPENSES WHICH MAY IN ANY WAY ACCRUE AGAINST SAID Ctrl' IN CONSEQUENCE OF THE GRANTING OF THIS PERMIT, OSHA: An OSHA pemiit is required for excavations over 5'0' deep and demolitbn or constmctfon of stmctures over 3 stories in height. EXPIf^TION: Every permit Bsued by the Buikiing Offcial under th i provisbns of this Code shall expire by limitation and become null and vob if the building or vwrk auttiorized by such permit is not commenced within ' 1 days from the date of such permit or if thf bujldifig-or wortc autt Drized by such pemiit is suspended or abandoned at any time after the viork is commenced for a period of 180 days (Sectbn 106.4.4 Unifonn Building Co6s). JS^M>PL\CmVS SIGNATURE 1^ STOP: THIS SECTION NOT REQUIRED FOR BUILDING PERMIT ISSUANCE. Complete the following ONLY if a Certificate of Occupancy will be requested at final inspection. Fax (760) 602-8560, Email building(5)Carlsbadca,qov or Mail the completed form to City of Carisbad, Building Division 1635 Faraday Avenue, Carisbad, Califomia 92008. COf: (Office Use Only) CONTACT NAME OCCUPANT NAME ADDRESS BUILDING ADDRESS CITY STATE ZIP CITY ZIP Carlsbad CA PHONE EMAIL OCCUPANT'S BUS, LIC. No, DELIVERY OPTIONS PICK UP: CONTACT (Listed above) OCCUPANT (Listed above) CONTRACTOR (On Pg, 1) MAILTO: CONTACT (Listed above) OCCUPANT (Listed above) CONTRACTOR (On Pg, 1) MAIL / FAX TO OTHER: ASSOCIATED CB#- NO CHANGE IN USE / NO CONSTRUCTION CHANGE OF USE / NO CONSTRUCTION ^APPLICANTS SIGNATURE DATE Inspection List Permits: CB142191 Type: Tl COMM PIEOLOGY-2,179 SF RETAIL TO RESTAURANT Date Inspection Item Inspector Act 02/18/2015 89 Final Combo PY AP 02/18/2015 89 Final Combo -Rl 02/13/2015 89 Final Combo -Rl 02/13/2015 89 Final Combo PY CA 01/26/2015 44 Rough/Ducts/Dampers PY AP 01/23/2015 44 Rough/Ducts/Dampers PB PA 01/14/2015 14 Frame/Steel/Bolting/Weldin PY AP 01/14/2015 34 Rough Electric PY AP 01/08/2015 17 Interior Lath/Drywall PY AP 01/06/2015 84 Rough Combo PY PA 01/02/2015 17 Interior Lath/Drywall PD PA 01/02/2015 44 Rough/Ducts/Dampers PD PA 12/29/2014 84 Rough Combo PY AP 12/26/2014 24 Rough/Topout MC AP 12/26/2014 34 Rough Electric MC NR 12/15/2014 21 Underground/Under Floor PY AP Comments EMAILING CARD/ PIEOLOGY PM PLEASE/ PIEOLOGY/ FIRE SIGNS IN AM Ttiursday, February 19, 2015 Page 1 of 1 * CB142191 2647 GATEWAY RD 101 CARLSBAD Building Division INSPECTION RECORD 0 INSPECTION RECORD CARD WITH APPROVED PtANS IVIUST BE KEPT ON THE JOB 0 CALL BEFORE |;30 pm FOR NEXT WORK DAY INSPECTION 0 FOR BUILOING INSPECTION CALL: 760-602-2725 * OR GO TO: www.Carlsbadca.qov/Building AND CLICK ON "Reques OATE: PIEOLOGY- 2,179 SF RETAIL TO RESTAURANT Tl COMM Lot#: NIKKI STOUT 'mm IF "YES" IS CHECKED BEU>WTHAT DIVISION'S APPROVAL IS REQUIRED PRIOR TO REQUESTING A FINAL BUILDING INSPECTION. IF YOU HAVE ANY QUESTIONS PLEASE CALL THE APPLICABLE DIVISIONS AT THE PHONE NUMBERS PROVIDED BELOW. AFTER ALL REQUIRED APPROVALS ARE SIGNED OFF- FAX TO 760-602-8S60, EMAIL TO BLDGINSPECTIONS@CARLSBADCA.GOV OR BRING IN A COPY OF THIS CARD TO: 1 635 FARADAY AVE., CARLSBAD, CA 92008. BUILDING INSPECTORS CAN fE RE!ACHED AT 760-602-2700 BETWEEN 7:30 AM - 8:00 AM THE DAY OF YOUR INSPECTION. NO YES Required Prior to Requesting Building Final If Checked YES Date Inspector Notes / Planning/Landscape 760-944-8463 Allow 48 hours CM&I lEng/neering Inspections) 760-438-3891 Cal) before 2 pm /' ^/ Fire Prevention 760-602-4660 Allow 48 hours r '- - - - ft u Type of Inspection CODE* BUIUDING #11 FOUNDATION Date Inspector Type of Inspection coDE# ELECTRICAL #31 • ELECTRIC UNDERGROUND DUFER Date Inspector #12 REINFORCED STEEL #34 ROUGH ELECTRIC #66 MASONRY PRE GROUT #33 • ELECTRIC SERVICE • TEMPORARY • GROUT • WALL DRAINS #35 PHOTOVOLTAIC #10 TILTPANELS #11 POURSTRIPS #11 COLUMN FOOTINGS #14 SUBFRAME • FLOOR • CEILING #39 FINAL coDE# MECHANICAL #41 UNDERGROUND DUCTS & PIPING #44 DDUCTS PLENUM • REF. PIPING #15 ROOFSHEATHING #43 HEAT-AIR COND. SYSTEMS #13 EXT. SHEAR PANELS #16 INSULATION #18 EXTERIOR UTH #17 INTERIOR LATH & DRVWALL 1*7 #49 FINAL CoDE# COMBO INSPECnON #81 UNDERGROUND (11,12,21,31) #82 DRYWALL,EXT UTH, GAS TES (17,18,23) #51 POOLEXCA/STEEL/BOND/FENCE #83 ROOFSHEATING, EXTSHEAR (13,15) 1 #55 PREPUSTER/FINAL #84 FRAME ROUGH COMBO (14,24,34,44) #19 FINAL copE# PLUMBING #85 T-Bar (14,24,34,44) Inspector ^89 FINAL OCCUPANCY (19,29,39,49) #22 • SEWER & BL/CO • PL/CO #21 UNDERGROUND DWASTE • WTR ^^^#24 TOPOUT ,,B^ASTE #27 TUB & SHOWER PAN #23 St^AS TEST DGAS PIPING HEM 10/2012 SEE BACK FOR SPECIAL NOTES EsGil Corporation In (PartnersHip with government for (BuiCding Safety DATE: 10/29/2014 • APPLICANT • JURIS. JURISDICTION: City of Carlsbad • PLAN REVIEWER • FILE PLANCHECKNO.: 14-2191 SET: III PROJECT ADDRESS: 2647 Gateway Rd. PROJECT NAME: PIEOLOGY T. I. ^ The plans transmitted herewith have been corrected where necessary and substantially comply with the jurisdiction's building codes. I I The plans transmitted herewith will substantially comply with the jurisdiction's codes when minor deficiencies identified below are resolved and checked by building department staff. I I The plans transmitted herewith have significant deficiencies identified on the enclosed check list and should be corrected and resubmitted for a complete recheck. I I The check list transmitted herewith is for your information. The plans are being held at Esgil Corporation until corrected plans are submitted for recheck. I I The applicant's copy of the check list is enclosed for the jurisdiction to forward to the applicant contact person. I I The applicant's copy of the check list has been sent to: Nikki Stout ^ EsGil Corporation staff did not advise the applicant that the plan check has been completed. I I EsGil Corporation staff did advise the applicant that the plan check has been completed. Person contacted: Nikki Stout Telephone #: 858-243-3240 Date contacted: (by: ) Email: russ@russellstoutassoc.com Fax #: Mail Telephone Fax In Person • REMARKS: By: Eric Jensen Enclosures: EsGil Corporation K GA • EJ • MB • PC 10/22 9320 Chesapeake Drive, Suite 208 • San Diego, Caiifomia 92123 • (858) 560-1468 • Fax (858) 560-1576 EsGil Corporation In (Partnersfiip witfi government for (BuiCcCing Safety DATE: 10/7/2014 • APPLICANT ja'JURIS. JURISDICTION: City of Carlsbad • PLAN REVIEWER • FILE PLANCHECKNO.: 14-2191 SET: II PROJECT ADDRESS: 2647 Gateway Rd. PROJECT NAME: PIEOLOGY T. I. I I The plans transmitted herewith have been corrected where necessary and substantially comply with the jurisdiction's codes. I I The plans transmitted herewith will substantially comply with the jurisdiction's codes when minor deficiencies identified below are resolved and checked by building department staff. I I The plans transmitted herewith have significant deficiencies identified on the enclosed check list and should be corrected and resubmitted for a complete recheck. XI The check list transmitted herewith is for your information. The plans are being held at Esgil Corporation until corrected plans are submitted for recheck. I I The applicant's copy of the check list is enclosed for the jurisdiction to forward to the applicant contact person. XI The applicant's copy of the check list has been sent to: Nikki Stout I I EsGil Corporation staff did not advise the applicant that the plan check has been completed. XI EsGil Corporation staff did advise the applicant that the plan check has been completed. Person contacted: Nikki Stout Telephone #: 858-243-3240 Date contacted: ,~ (by:^ A ) Email: russ@russellstoutassoc.com Fax #: ''^/Mail Telephone Fax In Person • REMARKS: By: David Yao Enclosures: EsGil Corporation K GA • EJ • MB • PC 10/1 9320 Chesapeake Drive, Suite 208 • San Diego, Califomia 92123 • (858) 560-1468 • Fax (858) 560-1576 City of Carlsbad 14-2191 10/7/2014 NOTE: Tlie items listed below are from the previous correction list. These remaining items have not been adequately addressed. The numbers of the items are from the previous check list and may not necessarily be in sequence. The notes in bold font are current. Please make all corrections, as requested in the correction list. Submit FOUR new complete sets of plans for commercial/industrial projects (THREE sets of plans for residential projects). For expeditious processing, corrected sets can be submitted in one of two ways: 1. Deliver all corrected sets of plans and calculations/reports directly to the City of Carlsbad Building Department, 1635 Faraday Ave., Carlsbad, CA 92008, (760) 602-2700. The City will route the plans to EsGil Corporation and the Carlsbad Planning, Engineering and Fire Departments. 2. Bring one corrected set of plans and calculations/reports to EsGil Corporation, 9320 Chesapeake Drive, Suite 208, San Diego, CA 92123, (858) 560-1468. Deliver all remaining sets of plans and calculations/reports directly to the City of Carlsbad Building Department for routing to their Planning, Engineering and Fire Departments. NOTE: Plans that are submitted directly to EsGil Corporation only will not be reviewed by the City Planning, Engineering and Fire Departments until review by EsGil Corporation is complete. Provide a statement on the Title Sheet of the plans, stating that this project shall comply with the 2013 California Building Code the 2011 NEC (sheet GO.O shows 2012 NEC) PLUMBING AND MECHANICAL CORRECTIONS • PLAN REVIEW NUMBER: 14-2191 SET: II PLAN REVIEWER: Glen Adamek GENERAL AND ARCHITECTURAL PME ITEMS 1. The Food Service Drawing are not signed by State licensed designers. The final set of corrected drawings to be reviewed for signing and sealing just before the permits are to be issued. Each sheet of the plans must be signed by the person responsible for their preparation, even though there are no structural changes, before the permits are issued. Business and Professions Code. 2. The City Building Official to review evidence of Health Department approval for proposed restaurant. PLUMBING (2013 CALIFORNIA PLUMBING CODE) 4. On sheet P1.0, in Gas System Calculations, correct Note: There is no Table 12-8 in the 2013 CPC. Also, on sheet P2.0 in the Grease Interceptor City of Carlsbad 14-2191 10/7/2014 Calculations, there is no Table 10-3 in the 2013 CPC. Please correct. Please correct all the plumbing tables and charts called out in the plumbing drawing to match the new table and charts numbers in the 2013 California Plumbing Code. Note all have changed. 5. In the detail 3 on sheet P1.0 the Note: 1. shows the Seismic Bracing as per 2013 CPC, Section 508.2. But, Section 508.2 is not for water heater bracing for seismic forces. Please correct. Please review all plumbing code section numbers called out in the plumbing drawing. Many code section numbers have changed in the 2013 California Plumbing Code. 10. The water pipe sizing on sheet P1.0 is incomplete. Please provide a water pipe sizing table for hot water and pipe sizing table for cold water showing the maximum GPM and velocity values and the maximum allowed tank type fixture units and maximum allowed flush valve fixture units allowed on each pipe size. Water line plans and sizing calculations will be reviewed when provided. Provide complete water line sizing calculations: Include the water pressure, pressure loss calculations, water demands, and the developed pipe lengths. CPC 610.0 or Appendix 'A'. 13. Sheet A7.0 does not address type of faucets for public lavatories. Please correct. Show the required self closing or self closing metering faucets for lavatories intended to serve the transient public, such as those in, but not limited to, service stations, train stations, airports, restaurants, and convention halls, as per CPC, Section 403.4. 16. The revised "Dirt Leg" in the detail 3 on sheet P1.0 now show the input into the sediment trap incorrect. (Gas supply in top, trap in the bottom, and the appliance outlet to the side). Please correct. Include the gas piping sediment trap installed downstream of the appliance shutoff valve as close to the inlet of the appliance as practical. Exceptions: Appliances with an internal sediment trap,(or) ranges, clothes dryers, gas fireplaces, and outdoor grilles. CPC 1211.8. Please correct the detail 3 on sheet PI .0 that show the appliance shut off valve on the incorrect side of the "Dirt Leg" (gas piping sediment trap). 19. Please provide cut-sheets and installation instructions for the gravity vented gas fired water heater addressing the following. Provide the following information concerning the water heater: A) The two 3 inch diameter combustion air ducts seem to be undersized for gravity vented water heater. Please correct. Provide combustion air design: Show opening sizes and routing of ducts. CPC 506.0 B) On sheet P2.0 in the Water Heater Vent detail the 12 foot maximum offset is too flat and too long as per CPC, Section 509.6.1 for gravity vented water heater. Please correct. Detail the water heater vent installation: Size, routing, slope, and termination location (Minimum 8' from vertical surfaces). CPC 509.0 City of Carlsbad 14-2191 10/7/2014 MECHANICAL (2013 CALIFORNIA MECHANICAL CODE) 26. The response states: "Provided" But no cut-sheets and no installation instructions for the proposed Pizza Oven provided. Please provide cut- sheets and installation instructions for the proposed Pizza Oven, 27. Sheets SF-6 and FS-6.1 are not signed by the design engineers and no design calculations provided. Please provide. Please provide complete plans details and calculations for the walk-in cooler box and refrigeration systems. 28. Sheets SF-6 and FS-6.1 do not show the proposed type of refrigerant for the walk-in box and the proposed total refrigerant charge and the calculations for the maximum allowed refrigerant. Please provide and have the State licensed designer sign the plans and calculations. Please provide calculations to show compliance with CMC, Section 1105.3 forthe maximum allowed amount of refrigerant in the walk-in coolers and walk-in freezer boxes as per CMC, Table 1102.2 or please provide the required refrigerant vapor detection and alarm systems. 30. A complete review of the kitchen hood system to be reviewed when Pizza Oven installation instructions and cut-sheets are provided. Provide complete kitchen hood plans, details, and calculations to show compliance with CMC, Chapters, Part II A) Provide exhaust sizing calculations for kitchen hoods. CMC 508.4 E) The sections on sheets A-9.2, SF-5 and M3.0 do not seem to agree. Provide a section detail forthe hood showing the relative dimensioned locations forthe hood, ceiling, and overhead construction framing ofthe floor or ceiling . Be sure to describe the construction materials (combustible, limited combustible, or non-combustible) used adjacent to the hood and duct. CMC 507.2 J) Detail the kitchen hood duct termination clearances as per CMC 510.8. K) A complete kitchen hood system plan review will be done when the complete hood system plans, details, and calculations are provided. Note: If you have any questions regarding this Plumbing and Mechanical plan review list please contact Glen Adamek at (858) 560-1468. To speed the review process, note on this list (or a copy) where the corrected items have been addressed on the plans. END OF DOCUMENT EsGil Corporation In (Partnersfiip witH government for (BuiCding Safety DATE: 9/10/2014 • APPUCANT jaOuRis. JURISDICTION: City of Carlsbad • PLAN REVIEWER • FILE PLANCHECKNO.: 14-2191 SET: I PROJECT ADDRESS: 2647 Gateway Rd. PROJECT NAME: PIEOLOGY T. I. I I The plans transmitted herewith have been corrected where necessary and substantially comply with the jurisdiction's codes. I I The plans transmitted herewith will substantially comply with the jurisdiction's codes when minor deficiencies identified below are resolved and checked by building department staff. I I The plans transmitted herewith have significant deficiencies identified on the enclosed check list and should be corrected and resubmitted for a complete recheck. A] The check list transmitted herewith is for your information. The plans are being held at Esgil Corporation until corrected plans are submitted for recheck. I I The applicant's copy of the check list is enclosed for the jurisdiction to forward to the applicant contact person. A\ The applicant's copy of the check list has been sent to: Nikki Stout I I EsGil Corporation staff did not advise the applicant that the plan check has been completed. IXI EsGil Corporation staff did advise the applicant that the plan check has been completed. Person contacted: Nikki Stout Telephone #: 858-243-3240 Date contacted: C^I^Q (by:p^J Email: russ@russellstoutassoc.com Fax #: Telephone Fax In Person • REMARKS: By: David Yao Enclosures: EsGil Corporation ^ GA K EJ • MB • PC 9/2 9320 Chesapeake Drive, Suite 208 • San Diego, Califomia 92123 • (858) 560-1468 • Fax (858) 560-1576 City of Carlsbad 14-2191 9/10/2014 PLAN REVIEW CORRECTION LIST TENANT IMPROVEMENTS PLANCHECKNO.: 14-2191 JURISDICTION: City of Carlsbad OCCUPANCY: A2 USE: restaurant TYPE OF CONSTRUCTION: VB ACTUAL AREA: 5846 sf ALLOWABLE FLOOR AREA: 6000 sf STORIES: 1 HEIGHT: SPRINKLERS?: Y OCCUPANT LOAD: REMARKS: DATE PLANS RECEIVED BY JURISDICTION: DATE PLANS RECEIVED BY ESGIL CORPORATION: 9/2 DATE INITIAL PLAN REVIEW COMPLETED: 9/10/2014 PLAN REVIEWER: David Yao FOREWORD (PLEASE READ): This plan review is limited to the technical requirements contained in the California version of the International Building Code, Uniform Plumbing Code, Uniform Mechanical Code, National Electrical Code and state laws regulating energy conservation, noise attenuation and access for the disabled. This plan review is based on regulations enforced by the Building Department. You may have other corrections based on laws and ordinances enforced by the Planning Department, Engineering Department, Fire Department or other departments. Clearance from those departments may be required priorto the issuance of a building permit. Code sections cited are based on the 2013 CBC, which adopts the 2012 IBC. The following items listed need clarification, modification or change. All items must be satisfied before the plans will be in conformance with the cited codes and regulations. Per Sec. 105.4 of the 2012 International Building Code, the approval of the plans does not permit the violation of any state, county or city law. To speed up the recheck process, please note on this list (or a copy) where each correction item has been addressed, i.e.. plan sheet number, specification section, etc. Be sure to enclose the marked up list when vou submit the revised plans. City of Carlsbad 14-2191 9/10/2014 Please make all corrections, as requested in the correction list. Submit FOUR new complete sets of plans for commercial/industrial projects (THREE sets of plans for residential projects). For expeditious processing, corrected sets can be submitted in one of two ways: 1. Deliver all corrected sets of plans and calculations/reports directly to the City of Carlsbad Building Department, 1635 Faraday Ave., Carlsbad, CA 92008, (760) 602-2700. The City will route the plans to EsGil Corporation and the Carlsbad Planning, Engineering and Fire Departments. 2. Bring one corrected set of plans and calculations/reports to EsGil Corporation, 9320 Chesapeake Drive, Suite 208, San Diego, CA 92123, (858) 560-1468. Deliver all remaining sets of plans and calculations/reports directly to the City of Carlsbad Building Department for routing to their Planning, Engineering and Fire Departments. NOTE: Plans that are submitted directly to EsGil Corporation only will not be reviewed by the City Planning, Engineering and Fire Departments until review by EsGil Corporation is complete. 1. Provide a statement on the Title Sheet of the plans, stating that this project shall comply with the 2013 California Building Code, which adopts the 2012 IBC, 2012 UMC, 2012 UPC and the 2011 NEC. 2. Each door in a means of egress from an occupancy of Group A or E having an occupant load of 50 or more (and any occupancy of Group H) shall not be provided with a latch or lock unless it is panic hardware. Section 1008.1.10.(door 01,06, and door on the east end) 3. When additional doors are provided for egress purposes, they also shall conform to the requirements of Section 1008 (width, swing, hardware, etc.). Section 1008.1. 4. Revise plans, or door schedules, to show that every required passage door has >32" clear width, per Section 11 B-404.2.3. (What is the door size to the office 106? Please clarify on the floor plan.) 5. Please refer to the following corrections for mechanical, plumbing, electrical and energy items. 6. To speed up the review process, please note on this list (or a copy) where each correction item has been addressed, i.e., plan sheet, note or detail number, calculation page, etc. 7. Please indicate here if any changes have been made to the plans that are not a result of corrections from this list. If there are other changes, please brieflv describe them and where they are located in the plans. Have changes been made to the plans not resulting from this correction list? Please indicate: • Yes • No City of Carlsbad 14-2191 9/10/2014 8. The jurisdiction has contracted with Esgil Corporation located at 9320 Chesapeake Drive, Suite 208, San Diego, California 92123; telephone number of 858/560-1468, to perform the plan review for your project. If you have any questions regarding these plan review items, please contact David Yao at Esgil Corporation. Thank you. PLUMBING AND MECHANICAL CORRECTIONS • PLAN REVIEW NUMBER: 142191 SET: I PLAN REVIEWER: Glen Adamek GENERAL AND ARCHITECTURAL PME ITEMS 1. The final set of corrected drawings to be reviewed for signing and sealing just before the permits are to be issued. Each sheet of the plans must be signed by the person responsible for their preparation, even though there are no structural changes, before the permits are issued. Business and Professions Code. 2. The City Building Official to review evidence of Health Department approval for proposed restaurant. 3. Please correct the drawings to show the required 42 inch tall "Guards" (guard rails) as per CBC, Sections 1013.6 & 1013.7: Where appliances, equipment, fans, roof hatch openings or other components that require service are located within 10 feet of a roof edge or open side of a walking surface. PLUMBING (2013 CALIFORNIA PLUMBING CODE) 4. Please correct all the plumbing tables and charts called out in the plumbing drawing to match the new table and charts numbers in the 2013 California Plumbing Code. Note all have changed. 5. Correct the General Note #8 on sheet PI .0. This is not in the CPC or UPC Section 1209.1. Please review all plumbing code section numbers called out in the plumbing drawing. Many code section numbers have changed in the 2013 California Plumbing Code. 6. Please show the size and location of the public water meter and the size and route of the private water line from the public water meter to the building. 7. Please show all existing plus new and proposed future water demands on the public water meter. 8. Correct the water fixture units in the Fixture Calculations on sheet PI .0, using the Assembly column of CPC, Table A2.1: Flush valve water closets are 8 fixture units each; flush valve urinals are 5 fixture units each; mop sinks & kitchen sinks & three compartment sinks are 3 fixture units each: and the hand City of Carlsbad 14-2191 9/10/2014 sinks (wash sinks) are 2 fixture units each. Also show all hose bibs and other fixture on the proposed water meter. 9. Show the minimum and maximum water pressure to the water meter as per the serving water agency. 10. Provide complete water line sizing calculations: Include the water pressure, pressure loss calculations, water demands, and the developed pipe lengths. CPC 610.0 or Appendix 'A'. 11. As per the California Green Building Code, new or relocated water closets and associated flushometer valves, if any, shall use no more than 1.28 gallons per flush, and shall meet performance standards, established by the American National Standards Institute Standard All2.19.2, H & S Code, Section 17921.3(b). Please correct all the proposed water closets. 12. As per the California Green Building Code, new or relocated urinals and associated flushometer valves, if any, shall use no more than 0.5 gallon per flush, and shall meet performance standards established by the American National Standards Institute Standard All2.19.2. H & S Code, Section 17921.3(b). 13. Show the required self closing or self closing metering faucets for the lavatories intended to serve the transient public, such as those in, but not limited to, service stations, train stations, airports, restaurants, and convention halls, as per CPC, Section 403.4. 14. All water closet seats, except those within dwelling units, shall be of the open front type or have an automatic seat cover dispenser, as per CPC, Section 411.2.1. 15. Detail the required listed reduced pressure principle backflow preventer as protection of water connection to carbonator. CPC 603.5.12 16. Include the gas piping sediment trap installed downstream of the appliance shutoff valve as close to the inlet of the appliance as practical. Exceptions: Appliances with an internal sediment trap,(or) ranges, clothes dryers, gas fireplaces, and outdoor grilles. CPC 1211.8. Please correct the detail 3 on sheet PI .0 that show the appliance shut off valve on the incorrect side of the "Dirt Leg" (gas piping sediment trap). 17. Describe the method of compliance for temperature limitations for the public use lavatories (limited to 110 degrees). Note: The water heater thermostat may not be used for compliance with this Code section. CPC 421.2. Energy Standards 110(C)3. 18. Hot water recirculating loop systems requirements (Not single family homes): Detail the following as per California Energy Efficiency Standard, Section 113(c)5: (The detail 3 on sheet PI .0 and detail 4 on sheet P3.0 do not agree.) City of Carlsbad 14-2191 9/10/2014 a) The installation of an air release valve on the inlet side of the recirculation pump, within 4' ofthe pump. b) A check valve is required between the recirculating pump and the water heating equipment to prevent the hot water from flowing backwards through the recirculation loop. c) A check valve is required on the cold water supply line between the hot water system and the next closest tee on the cold water supply line. (See CPC 608.3 for expansion tank requirements.) 19. Provide the following information concerning the water heater: a) Provide combustion air design: Show opening sizes and routing of ducts. CPC 506.0 b) Detail the water heater vent installation: Size, routing, slope, and termination location (Minimum 8' from vertical surfaces). CPC 509.0 20. Detail how the floor drain trap seal is to be maintained. CPC 1007.0 21. Clearly show no other businesses are connected to the existing 1,500 gallon gravity grease interceptor. CPC, Section 1014.3.4.3. MECHANICAL (2013 CALIFORNIA MECHANICAL CODE) 22. Please detail roof access to roof mounted HVAC equipment. CMC 304.2.1.2 23. Please provide the NRCC-MCH-03-E forms showing the required mechanical ventilation rates for the new or revised conditioned spaces. Coordinate the mechanical and the Title 24 outside air design. Energy Standards 120.1(b). 24. Provide smoke detection in the supply air duct of an "air-moving system" for required shut-off of equipment for smoke control. CMC Section 608.1 An "air- moving system" is a system designed to provide heating, cooling, or ventilation in which one or more air-handling units are used to supply air to a common space or to draw air from a common plenum or space. 25. Detail the primary mechanical condensate waste design: Pipe sizing, routing, and termination areas. CMC 309.0 & CPC 807.0 26. Please provide cut-sheets and installation instructions for the proposed Pizza Oven, 27. Please provide complete plans details and calculations for the walk-in cooler box and refrigeration systems. 28. Please provide calculations to show compliance with CMC, Section 1105.3 for the maximum allowed amount of refrigerant in the walk-in coolers and walk-in freezer boxes as per CMC, Table 1102.2 or please provide the required refrigerant vapor detection and alarm systems. City of Carlsbad 14-2191 9/10/2014 29. Please correct the Air Balance Schedule on sheet Ml.O. Note for each HVAC unit the Supply Air amount is equal to the Return Air amount plus the Outside Air amount. Please correct. 30. Provide complete kitchen hood plans, details, and calculations to show compliance with CMC, Chapter 5, Part II a) Provide exhaust sizing calculations for kitchen hoods. CMC 508.4 b) Show the required replacement air for each kitchen hood. Include an air balance schedule. CMC 511.3 c) Clearly show the material used to construct the hood and exhaust duct. CMC Section 508.1.1 d) Provide grease duct air velocity calculations. (Minimum 500 fpm, Maximum 2,500 fpm) CMC 511.2. e) Provide a section detail for the hood showing the relative dimensioned locations for the hood, ceiling, and overhead construction framing of the floor or ceiling . Be sure to describe the construction materials (combustible, limited combustible, or non-combustible) used adjacent to the hood and duct. CMC 507.2 f) Provide construction details for the fire rated grease duct enclosure. Note: Clearance distances from the grease duct to the enclosure inside face is not less than 6" (non-combustible) and 18" (combustible). CMC Sections 510.7 & 510.7.1.3. g) A single story non-rated building does not require an enclosure (shaft) protection for the grease duct installation above the ceiling. It does, however, mandate minimum clearance distances from the duct to combustible, limited, or non-combustible materials. Detail compliance with CMC 507.2 on the plans. h) Detail the slope (1/4"/foot/minimum) on the horizontal grease duct back towards the hood. CMC 510.1.3 i) Show the required cleanouts CMC 510.3.3) for the grease duct: i) At changes in direction and ii) Horizontal ducts require at least one 20" X 20" opening for personnel entry. Note: If access sizing (20" X 20") is not possible, cleanouts are required to be installed every 12'. iii) If the duct is not accessible from a 10' stepladder, a platform is required. Please detail. CMC 510.3.3.1.(B) j) Detail the kitchen hood duct termination clearances as per CMC 510.8. k) A complete kitchen hood system plan review will be done when the complete hood system plans, details, and calculations are provided. City of Carlsbad 14-2191 9/10/2014 Note: If you have any questions regarding this Plumbing and Mechanical plan review list please contact Glen Adamek at (858) 560-1468. To speed the review process, note on this list (or a copy) where the corrected items have been addressed on the plans. ELECTRICAL and ENERGY COMMENTS PLAN REVIEWER: Eric Jensen ELECTRICAL (2013 CALIFORNIA ELECTRICAL CODE) 1. Kitchen receptacle outlets are required to be GFCI protected. Please add this specification on the kitchen floorplans and/or panel schedule. CEC 210.8(b). 2. The relocated electrical panel is behind storage racks, this location is not permitted. CEC 210.26 Note: If you have any questions regarding this Electrical and Energy plan review list please contact Eric Jensen at (858) 560-1468. To speed the review process, note on this list (or a copy) where the corrected items have been addressed on the plans. END OF DOCUMENT City of Carlsbad 14-2191 9/10/2014 ^DO NOT PAY- THIS IS NOT AN INVOICE] VALUATION AND PLAN CHECK FEE JURISDICTION: City of Carlsbad PREPARED BY: David Yao BUILDING ADDRESS: 2647 Gateway Rd. BUILDING OCCUPANCY: PLANCHECKNO.: 14-2191 DATE: 9/10/2014 BUILDING PORTION AREA (Sq. Ft) Valuation Multiplier Reg. Mod. VALUE ($) T.l. 2179 per city 109,604 Air Conditioning Fire Sprinklers TOTAL VALUE 109,604 Jurisdiction Code cb By Ordinance Bldg. Permit Fee by Ordinance Plan Check Fee by Ordinance •J Type of Review: • Complete Review r~l Repetitive Fee Repeats • Other |—I Hourly EsGil Fee • Structural Only Hr. @ $734.82 $477.63 $411.50 Comments: Sheet 1 of 1 macvalue.doc + ^ CITY OF CARLSBAD PLAN CHECK REVIEW TRANSMITTAL Community & Economic Development Department 1635 Faraday Avenue Carlsbad CA 92008 w/ww.carlsbadca.gov DATE: 9/02/14 PROJECT NAIVIE: Pieology at Bressi Ranch Village Center PROJECT ID: PC 07-64 PLAN CHECK NO: CB14-2191 SET#: I ADDRESS: 2647 Gateway Rd APN:203-191-25-00 VALUATION: $109,604 APPLICANT CONTACT: russ@russellstoutassoc.com X Ths plan check review transmittal is to notify you of clearance by: LAND DEVELOPMENT ENGINEERING DIVISION Final Inspection by the Construction & Inspection Division is required: Yes No X For status from a division not marked below, please call 760-^602-2719 This plan check review is NOTCOMPLETE Items missing or incorrect are listed on the attache d checklist. Please resubmit amended plans as required. LAND DEVELOPIVIENT ENG. 760-602-2750 \/ Linda Ontiveros /\ 760 -602-2773 Linda.Ontiveros@carlsbadca.gov Remarks: pgg^ po/d os community shopping center, see CB072910. C I T Y ( ) F CARLSBAD PLANNING DIVISION BUILDING PLAN CHECK APPROVAL P-29 Development Services Planning Division 1635 Faraday Avenue (760) 602-4610 www.carisbadca.eov DATE: 8/28/14 PROJECT NAME: INTERIOR T.I.-NO NEW ROOF MOUNTED EQUIPMENT PROJECT ID: PLAN CHECK NO: CB142191 SET#: ADDRESS: 2647 GATEWAY RD APN: XI This plan check review is complete and has been APPROVED by the PLANNING Division. By: GINA RUIZ A Final Inspection by the PLANNING Division Is required • Yes ^ No You may also have corrections from one or more of the divisions listed below. Approval from these divisions may be required prior to the issuance of a building permit. Resubmitted plans should include corrections from all divisions. • This plan check review is NOT COMPLETE. Items missing or Incorrect are listed on the attached checklist. Please resubmit amended plans as required. Plan Check APPROVAL has been sent to: RUSS@RUSSELLST0UTASS0C.COM For questions or clarifications on the attached checklist please contact the following reviewer as marked: PLANNING 760-602-4610 ENGINEERING 760-602-2750 FIRE PREVENTION 760-602-4665 1 1 Chris Sexton 760-602-4624 Chris.Sexton@carlsbadca.gov 1 1 Kathleen Lawrence 760-602-2741 Kathleen.Lawrence@carlsbadca.gov Greg Ryan 760-602-4663 Gregorv.Rvan@carlsbadca.gov 1 1 Gina Ruiz 760-602-4675 Gina.Ruiz@carlsbadca.fiov 1 I Linda Ontiveros 760-602-2773 Linda.Ontlveros@carlsbadca.gov Cindy Wong 760-602-4662 Cvnthla.Wong@carlsbadca.gov • • 1 I Dominic Fieri 760-602-4664 Dominlc.Fierl@carlsbadca.gov Remarks: 9ym PLAN CHECK REVIEW TRANSMITTAL Community & Economic Development Department 1635 Faraday Avenue Carlsbad CA 92008 www.carlsbadca.gov PLAN CHECK NO: cbl42191 DATE: 10/23/14 PROJECTNAME: Pieology PROJECTID SET#: I ADDRESS: 2647 gateway rd st^d^l APN o This plan check review Is complete and has been APPROVED by tn^ire Division. By: cwong A Final Inspection by the Division is required Yes • No • This plan check review is NOT COMPLETE. Items missing or incorrect are listed on the attached checklist. Please resubmit amended plans as required. Plan Check Comments have been sent to f Ut>*b@)A>^^^tL I (^b'^'^'VxC^ a.StS(?^C-, you may a/so /lave corrections from one or more of the divisions iisted beiow. Approval from these divisions may be required prior to the issuance of a buiiding permit. Resubmitted plans shouid inciude corrections from ali divisions. For questions or clarifications on the attached checklist please contact the following reviewer as marked: 1 1 Chris Sexton 760-602-4624 Chrls.Sexton@carlsbadca.gov 1 1 Kathleen Lawrence 760-602-2741 Kathleen.Lawrence@carlsbadca.gov 1 1 Greg Ryan 760-602-4663 Gregory.Ryan@carlsbadca.fiov 1 1 Gina Ruiz 760-602-4675 Gina.Ruiz@carlsbadca.gov 1 1 Linda Ontiveros 760-602-2773 Linda.Ontiveros@carlsbadca.gov X Cindy Wong 760-602-4662 Cvnthia.Wong@carlsbadca.gov • • 1 1 Dominic Fieri 760-602-4664 Dominic.Fieri@carlsbadca.gov Remarks: ***The following shall be completed for the following Approval to be valid*** ***Bubble Changes*** Page 1 of 2 1. Sheet E2.0: Realize that note was added, however, add on the sheet EM ligthing fixtures to meet requirement. This may be accomplished during an OTC appointment. Call 760-602-4662 to schedule. **APPR0VED: THIS PROJECT HAS BEEN REVIEWED AND APPROVED FOR THE PURPOSES OF ISSUEANCE OF A BUILDING PERMIT. THIS APPROVAL IS SUBJECTTO FIELD INSPECTIONS, ANY REQUIRED TESTS, FIRE DEPARTMENT NOTATIONS, CONDITIONS IN CORRESPONDENCE AND COMPLIANCE WITH ALL APPLICABLE CODES AND REGULATIONS. THIS APPROVAL SHALL NOT BE HELD TO PERMIT OR APPROVE ANY VIOLATION OF THE LAW. Page 2 of 2 Carlsbad Fire Department Plan Review Requirements Category: TI, COMM Date ofReport: 10-23-2014 Reviewed by: Name: NIKKI STOUT Address: 4635 CASS ST SANDIEGO CA 92109 Pennit #: CB142191 Job Name: PIEOLOGY- 2,179 SF RETAIL TO Job Address: 2647 GATEWAY RD CBAD St: 101 INCOMPLETE The item you have submitted for review is incomplete. At this time, this office cannot adequately conduct a review to determine compliance with the applicable codes and/or standards. Please review carefully all comments attached. Please resubmit the necessary plans and/or specifications, with changes "clouded", to this office for review and approval. Conditions; Cond: CON0007767 [MET] APPROVED: THIS PROJECT HAS BEEN REVIEWED AND APPROVED FOR THE PURPOSES OF ISSUANCE OF BUILDING PERMIT. THIS APPROVAL IS SUBJECT TO FIELD INSPECTION AND REQUIRED TEST, NOTATIONS HEREON, CONDITIONS IN CORRESPONDENCE AND CONFORMANCE WITH ALL APPLICABLE REGULATIONS. THIS APPROVAL SHALL NOT BE HELD TO PERMIT OR APPROVE THE VIOLATION OF ANY LAW. Entry: 10/22/2014 By: cwong Action: AP Cond: CON0007771 [NOT MET] ***Bubble Changes*** 1. Sheet E2.0: Realize that note was added, however, add on the sheet EM ligthing fixtures to meet requirement. This may be accomplished during an OTC appointment. Call 760-602-4662 to schedule. Entry: 10/23/2014 By: cwong Action: CO RECOMMENDED FOR APPROVAL BLDG. DEPT COPY Daryl K. James & Associates, Inc Checked by: ROBERT SCOTT Date: October 20. 2014 APPLICANT: Nikki Stout JURISDICTION: Carlsbad Fire Department PROJECT NAME: Pieology Pizza PROJECT ADDRESS: 2647 Gateway Rd. Ste. 101 PROJECT DESCRIPTION: CBI4-2191, Tenant Improvement of 2,17903 in existing sprinkled building. Convert existing suite (previous furniture store) to pizzeria. Work includes HVAC, electrical and plumbing, cooking appliances, walls and interior finish. This plan review has been conducted in order to verify conformance to minimum requirements of codes adopted by the Carlsbad Fire Department. The items below require correction, clarification or additional information before this plan check can be approved for permit Issuance. The items below have all been corrected or clarified with additional information provided, therefore, CB14-1464 is recommended for approval for permit issuance. G-O.O -Revise 'Deferred Submittals' to read as follows {^delete other notes-fire protection system are deferred submittal only): Provide the foUowing list of Deferred Submittals -Fire Sprinkler System - 2013 CFC 903 and 2013 NFPA 13 -Fire Alarm System - 2013 CFC 907.2 and 2013 NFPA 72 -Commercial Hood & Duct System - 2013 CFC Section 904 and NFPA 17A. GNl.O -Add note to section C - Demolition notes that reads: All demolition work shall comply with 2013 CFC Chapter 33. -Remove notes in section H' -site considerations as follows: remove notes 6 and 7, fire sprinkler notes and references are deferred submittal only. GNl.O-cont. Make the following changes under 'Fire Department Notes': -Remove note 4. Sprinklers are deferred submittal only. Remove notes 10 and 11 related to fire hydrants, it is not applicable. ADD notes as follows: -Hood & Duct Extinguishing System UL300 hood & duct extinguishing system shall be designed in accordance with CFC Sections 904.11, 609 and 2009 NFPA 17A. UL 300 hood & duct exhaust and extinguishing system plans to include, but not be limited to, manufacturer's Installation & service manual, plans providing designed details and dimensions of appliances, height of nozzles above cooking surfaces. Hood & duct extinguishing system in accordance with manufacturer's Installation & Service Manual. All work shall be performed by a C-16 licensed fire protection contractor. -Fire Alarm System (Interconnection of Hood Suppression System] Fire alarm system plans shall be submitted to Carlsbad fire department for approval prior to any work being conducted. Location of fire alarm panel, operation and sequence of fire alarm devices and hood suppression system shall comply with Carlsbad Fire Department Requirements, 2013 CFC 907 and 2010 NFPA 72 - A C-16 licensed fire protection contractor shall perform all fire sprinkler system work. A C-10 licensed fire alarm contractor shall perform all fire alarm system work. No fire protection system work shall be performed without fire dept. approved plans. - The type, rating and number of fire extinguishers shall comply with 2013 CFC, section 906.3. A minimum of three (or more) properly spaced fire extinguishers rated at 2A-10BC are required for dining area, kitchen, office and other areas. Maximum Travel distance to fire extinguishers shall not exceed 75 feet. All fire extinguishers shall be mounted in accessible and visible location, not to exceed 5 feet above finished floor to top of extinguisher. The kitchen requires a class K fire extinguisher installed within 30 feet of cooking appliances. CFC 906. -All finish materials, including wall coverings shall be in comphance with 2013 CBC Chapter 8. - Imprint Carlsbad Policy 80-6 on to roof plan. - Intent B (Fireman Safety) will be provided on roofs of buildings. -Suspended Ceiling Plan notes that read: Suspended acoustical ceilings shall comply with -section 808.1 and 808.1.1.1 of 2010 CBC and meet flame spread and smoke developed ratings. - Address numbers shall be mounted on building in visible location. Numbers shall be minimum 12 inches in height, with 1-1/2 inch stroke and contrast in color to background. **Show location of proposed numeric address on building. CBD 17.04.320 A-1.1 Remove notes and heading referencing 'City of Escondido notes' A-2.0 Remove Fire department Notes # 2, 3 and 4. All fire protection system notes are deferred submittal only. A-2.1 Denote adjacent occupancy groups (See site and/floor plan for occupancy separation provisions). Provide details on wall rating that separates proposed Assembly and existing business. Show compliance with CBC, ch. 5. A-2.2 -Show number of occupants exiting at each exit discharge. -Denote common paths and lengths of egress travel CBC 1014.3 -Add Note: Posted sign for Maximum Occupant Load shall be of an approved legible permanent design. CBC 1004.3 -Denote location of Maximum Occupancy sign located inside restaurant. 1004.3 A8.0 Address numbers shall be mounted on building in visible location. Numbers shall be minimum 12 inches in height, with 1-1/2 inch stroke and contrast in color to background. **Show location of proposed numeric address on building. CBD 17.04.320 FS-5 Remove all notes on this sheet referencing Ansul System. Fire protection systems are deferred submittal only. M2.0 -Imprint Carlsbad Policy 80-6 on to roof plan. - Intent B (Fireman Safety] will be provided on roofs of new buildings E2.0 -Add Note: Means of egress illumination level shall be not less than 1-foot candle at the walking surface and equipped with minimum 90 minute battery backup where required. CBC1006. -Add Note: Exit signs shall be illuminated at all times and equipped with minimum 90-minute battery backup. CBC 1011.5.3 -Add Note: A photometric plan of all occupied areas, that demonstrates compliance with CBC 1006 will be provided upon request by the Carlsbad Fire Dept., Deputy Fire Marshal Greg Ryan (760) 602-4665 P-1.0 - Add Note that reads: All gas piping for water heater, rooftop HVAC and all other gas piping located in interior space shall be labeled every 20 feet and every change of direction with labels that read 'Natural Gas. The gas meter shall be identified with a permanent tag indicating address that gas meter serves. Recommend Approval R. Scott l^age 1 ot J CORRECTION LIST BLDG. DEPT COPY Daryl K. James & Associates, Inc. Checked by: ROBERT SCOTT Date: Septembers. 2014 APPLICANT: NIkkl Stout JURISDICTION: Carlsbad Fire Department PROJECTNAME: Pieology Pizza PROJECT ADDRESS: 2647 Gateway Rd. Ste. 101 PROJECT DESCRIPTION: CBI42191, Tenant Improvement of 2,1790] in existing sprinkled building. Convert existing suite (previous furniture store) to pizzeria. Work Includes HVAC, electrical and plumbing, cooking appliances, walls and Interior finish. This plan review has been conducted In order to verify conformance to minimum requirements of codes adopted by the Carlsbad Fire Department. The Items below require correction, clarification or additional Information before this plan check can be approved for permit Issuance. INSTRUCTIONS FOR EXPEDITED PLAN REVIEW SERVICE • CORRECTIONS OR MODIFICATIONS TO THE PLANS MUST BE CLOUDED AND PROVIDED WITH NUMBERED DELTAS AND REVISION DATES ALONG WITH A DESCRIPTIVE NARRATIVE OF CORRECTIONS ADDRESSING ALL COMMENTS. PLEASE BE SURE TO PUT FIRE REVISIONS ON THE BUILDING DEPT. PLAN CHECK SET. • PLEASE DIRECT ANY QUESTIONS REGARDING THIS REVIEW TO: ROBERT SCOTT 760- 402-3976 OR FYRWISE07@GMAIL.COM • CORRECTED PLANS, DESCRIPTIVE NARRATIVE OF REVISIONS FOLLOWING EACH COMMENT ON THIS FORM, AND A COPY OF BUILDING DEPARTMENT (ESGIL) • ONE COMPLETE PLAN CHECK SET (Initial or revised) MUST BE DELIVERED DIRECTLY TO THE FOLLOWING ADDRESS TO AVOID DELAY: ROBERT SCOTT 4906 CHAUCER AVE SAN DIEGO, CA. 92120 COMMENTS - Additional comments made shall be generated by response on revised set and Clouded G-0.0 -Revise 'Deferred Submittals' to read as follows {delete otiier notes-fire protection system are deferred submittal only): Provide the following list of Deferred Submittals -Fire Sprinkler System - 2013 CFC 903 and 2013 NFPA 13 -Fire Alarm System - 2013 CFC 907.2 and 2013 NFPA 72 -Commercial Hood & Duct System - 2013 CFC Section 904 and NFPA 17A. Fage 2 ot J GN1.0 -Add note to section C - Demolition notes that reads: All demolition work shall comply with 2013 CFC Chapter 33. -Remove notes in section H' -site considerations as follows: remove notes 6 and 7, fire sprinkler notes and references are deferred submittal only. Make the following changes under 'Fire Department Notes': -Remove note 4. Sprinklers are deferred submittal only. Remove notes 10 and 11 related to fire hydrants. It Is not applicable. ADD notes as follows: -Hood & Duct Extinguishing System UL300 hood & duct extinguishing system shall be designed In accordance with CFC Sections 904.11, 609 and 2009 NFPA 17A. UL 300 hood & duct exhaust and extinguishing system plans to include, but not be limited to, manufacturer's Installation & service manual, plans providing designed details and dimensions of appliances, height of nozzles above cooking surfaces. Hood & duct extinguishing system In accordance with manufacturer's Installation & Service Manual. All work shall be performed by a C- 16 licensed fire protection contractor. -Fire Alarm System (Interconnection of Hood Suppression System) Fire alarm system plans shall be submitted to Carlsbad fire department for approval prior to any work being conducted. Location of fire alarm panel, operation and sequence of fire alarm devices and hood suppression system shall comply with Carlsbad Fire Department Requirements, 2013 CFC 907 and 2010 NFPA 72 - A C-16 licensed fire protection contractor shall perform all fire sprinkler system work. A C-10 licensed fire alarm contractor shall perform all fire alarm system work. No fire protection system work shall be performed without fire dept. approved plans. - The type, rating and number of fire extinguishers shall comply with 2013 CFC, section 906.3. A minimum of three (or more) properly spaced fire extinguishers rated at 2A-10BC are required for dining area, kitchen, office and other areas. Maximum Travel distance to fire extinguishers shall not exceed 75 feet. All fire extinguishers shall be mounted in accessible and visible location, not to exceed 5 feet above finished floor to top of extinguisher. The kitchen requires a class K fire extinguisher installed within 30 feet of cooking appliances. CFC 906. -All finish materials, including wall coverings shall be In compliance with 2013 CBC Chapter 8. - Imprint Carlsbad Policy 80-6 on to roof plan. - Intent B (Fireman Safety) will be provided on roofs of buildings. -Suspended Celling Plan notes that read: Suspended acoustical ceilings shall comply with -section 808.1 and 808.1.1.1 of 2010 CBC and meet flame spread and smoke developed ratings. - Address numbers shall be mounted on building In visible location. Numbers shall be minimum 12 inches in height, with 1-1/2 Inch stroke and contrast in color to background. **Show location of proposed numeric address on building. CBD 17.04.320 Fage J ot J A-1.1 Remove notes and heading referencing 'City of Escondido notes' A-2.0 Remove Fire department Notes # 2, 3 and 4. All fire protection system notes are deferred submittal only. A-2.1 Denote adjacent occupancy groups (See site and/floor plan for occupancy separation provisions). Provide details on wall rating that separates proposed Assembly and existing business. Show compliance with CBC, ch. 5. A-2.2 -Show number of occupants exiting at each exit discharge. -Denote common paths and lengths of egress travel CBC 1014.3 -Add Note: Posted sign for Maximum Occupant Load shall be of an approved legible permanent design. CBC 1004.3 -Denote location of Maximum Occupancy sign located inside restaurant. 1004.3 A8.0 Address numbers shall be mounted on building in visible location. Numbers shall be minimum 12 Inches In height, with 1-1/2 inch stroke and contrast In color to background. **Shov\f location of proposed numeric address on building. CBD 17.04.320 FS-5 Remove all notes on this sheet referencing Ansul System. Fire protection systems are deferred submittal only. M2.0 -Imprint Carlsbad Policy 80-6 on to roof plan. - Intent B (Fireman Safety) will be provided on roofs of new buildings E2.0 -Add Note: Means of egress illumination level shall be not less than 1-foot candle at the walking surface and equipped with minimum 90 minute battery backup where required. CBC1006. -Add Note: Exit signs shall be Illuminated at all times and equipped with minimum 90-minute battery backup. CBC 1011.5.3 -Add Note: A photometric plan of all occupied areas, that demonstrates compliance with CBC 1006 will be provided upon request by the Carlsbad Fire Dept., Deputy Fire Marshal Greg Ryan (760) 602-4665 P-1.0 - Add Note that reads: All gas piping for water heater, rooftop HVAC and all other gas piping located In Interior space shall be labeled every 20 feet and every change of direction with labels that read 'Natural Gas. The gas meter shall be Identified with a permanent tag indicating address that gas meter serves. PROJECT: KUSHHMCt ST«UCTUI1AI ENOINEtKS STRUCTURAL CALCULATIONS DESIGN ASSUMPTIONS: CONCRETE STRENGTH AT TWENTY EIGHT DAYS; MASONRY: GRADE "N" CONCRETE BLOCK F' M MORTAR: TYPES 1.800 PSI GROUT; 2000 PSI REINFORCING STEEL A«15 STRUCTURAL STEEL: A-36 LUMBER: DOUGLAS FIR-LARCH JOISTS BEWMS AND POSTS STUDS SEISMIC FORCE: WIND FORCE: GRADE 40: GRADE 60: #2 STUD OR BETTER REPORT BY: REPORT NO.: FLAT DESIGN LOADS: ROQFp^LOAp SL6P1NG ROOFING PLYWOOD JOISTS INSULA CLG. MISC. TOTAL = ROOF LIVE LOAD SLOPING FLAT / These calculations/are nmHsd only fo the Kerns inducted herein, selected by the client and do not imply approval of any other portion of the stnicture by this crffice. These cakajlations are not valid If altered in any way, or not accompmiied by a wet stamp and signature ofthe Engineer of Record. INTERIOR BALCONY EXIT WALKWAY 40 PSF 60 PSF (U.O.N.) 100 PSF Job No. Designed By • Data 1 San Dlego - 142S8 Danielson Strset, Suits » ZOO, Poway, CA 92084, 8S8-679-SS89, Fax 858-S7B-895S Las VBOas - 23SO So. Jones #101, Las Vagal, NV 89146, 702-SOS-822«, Fax 702-215-8801 -7 1 14-(4A (V?=^<^'^' '^^<^ b^dc^ ^iOe : ^>i6) 1/ ^Smith Commercial Gas Water Heaters Cyclone Mxi ' MODULATING MODULATING BURNER ADVANCES THE CYCLONE TO HIGHER LEVELS OF EFFICIENCY FEATURES The full line of A. O. Smith Cyclone Mxi condensing water heaters has been designed to provide years of dependable service and feature industry leading technology. Models are available from 120,000 to 500,000 Btu/h and all deliver thermal efficiencies of 95% and higher. The unique helical coil heat exchanger limits weld joints for optimal service life while maximizing heat transfer. Cyclone is the industry leader in high efficiency commercial water heating with over a quarter million Cyclones sold since 1996. The current Mxi modulating models adjust firing rate to the specific demand further increasing efficiency and money savings. INTELLIGENT CONTROL SYSTEM WITH LCD DISPLAY • Exclusive A. O. Smith designed control system • Provides detailed water heater status information • Precise temperature control adjustable from 90 to 180 degrees • Built-in diagnostics • Run history information • Cyclone water heaters are compatible with the iCOMM'" remote monitoring system. Call 1.888.928.3702 for more information. 1.888.WATER02 SUBMERGED COMBUSTION CHAMBER, WITH HELICAL HEAT EXCHANGER COIL • Positioned in center of tank, surrounded by water to virtually eliminate radiant heat loss from chamber • Direct spark ignition • Spiral heat exchanger keeps hot burner gases swirling, uses centrifugal force to maximize efficiency of heat transfer to water in tank • Spiral heat exchanger reduces lime scale from forming on water-side surfaces, which maintains energy efficiency over time POWERED ANODES STANDARD ON ALL MODELS • Provides long-lasting tank protection in varying water conditions • Powered anodes are non-sacrificial • Automatically adjusts output needed to properly protect the tank PERMAGLAS* ULTRA COAT" GLASS LINING • Glass coating is applied using a liquid slush coating technique to ensure uniform coating • Heat exchanger coil is glassed both externally and internally for optimum protection MECHANICAL VENTING VERSATILITY • Conventional power venting or direct venting • Vents vertically or through a sidewall • Front located exhaust and condensate connections allow for easy Install and access • Vents with low cost PVC Schedule 40 Intake and exhaust pipe. Approved for optional CPVC Schedule 40, Polypropylene and AL29-4C stainless steel vent materials • Direct-vent intake and exhaust pipe can terminate separately outside building or through single opening, using concentric vent assembly • Canadian Installations require ULC S636 PVC/CPVC, ULC S636 Polypropylene and AL29-4C stainless steel pipe for Intake and exhaust HIGH EFFICIENCY MODULATING PRE-MIX POWERED BURNER • Down-fired pre-mix burner provides optimum efficiency and quiet operation • Top-mounted burner position prevents condensation from affecting burner operation BTH-120(A) through BTH-500(A) Model Shown: 100 Gallon ASME (OPTIONAL) WATER QUAUTY Hl-W ANSI/NSF-5 Revised June 2014 Page 1 of 4 AOSCG10210 <^Smllh Commercial Gas Water Heaters OTHER CYCLONE Mxi FEATURES SPACE-SAVING DESIGN FOR INSTALLATION FLEXIBILITY • Reduced footprint, ease of service, protection from water damage In case of flooding • Easy-to-remove top cover for convenient access to serviceable parts • 0" installation clearances on sides and rear, 1-1/2" installation clearance on top • Handhole cleanout allows easy access to tank interior for cleaning • 0"clearance to combustibles, approved for installation on combustible floors CODES AND STANDARDS • CSA certified and ASME rated T&P relief valve • Maximum hydrostatic working pressure: 160 PSI • All models are design certified by Underwriters Laboratories (UL), Inc., to ANSI Z21.10.3 - CSA 4.3 Standards • Meets the thermal efficiency and standby loss requirements of the U.S. Department of Energy and current edition ASHRAE/IESNA 90.1 • Design-certified by Underwriters Laboratories to NSF standard 5 for 180°F (62°C) water • Complies with SCAQMD Rule 1146.2 and other Air Quality Management Districts with similar requirements for low-NOx emissions • ASME tank construction optional on 120-500 model sizes THREE-YEAR LIMITED TANK WARRANTY • For complete warranty details, consult written warranty shipped with heater, or contact A. O. Smith (5-year tank extended warranty is optional) OPTIONIAL KITS • Optional Concentric Vent Kits BTH-120-250 vent kit p/n 9006328005 BTH-300-500 vent kit p/n 9006144005 Optional Low Profile Termination Vent Kits 3" Flush Mount Vent Kit p/n 9008933005 4" Flush Mount Vent Kit p/n 9008934005 6"Flush Mount Kit p/n 9008935005 Optional Condensate Neutralization Kits BTH-120-199 kit p/n 90079S9005 BTH-250-500 kit p/n 9007960005 c Ur VENTING REQUIREMENTS BTH-120(A)-250(A) NUMBER OF 90° ELBOWS INSTALLED 3 INCH PIPE 4 INCH PIPE NUMBER OF 90° ELBOWS INSTALLED MAXIMUM FEET (METERS) MAXIMUM FEET (METERS) One(1) 45 feet (13.7 meters) 115 feet (35.0 meters) Two (2) 40 feet (12.2 meters) 110 feet (33.5 meters) Three (3) 35 feet (10.7 meters) 105 feet (32.0 meters) Four(4) 30 feet (9,1 meters) 100 feet (30.5 meters) Five(5) N/A 95 feet (29.0 meters) Six (6) N/A 90 feet (27.4 meters) GAS PRESSURE REQUIREMENTS BTH-300(A)-500(A) NUMBER OF 90° ELBOWS INSTALLED 4 INCH PIPE 6 INCH PIPE NUMBER OF 90° ELBOWS INSTALLED MAXIMUM FEET (METERS) MAXIMUM FEET (METERS) One (1) 65 feet (19.8 meters) 115 feet (35.0 meters) Two (2) 60 feet (18.2 meters) 110 feet (33.5 meters) Three (3) 55 feet (16.8 meters) 105 feet (32.0 meters) Four(4) 50 feet (15.2 meters) 100 feet (30,5 meters) Five (5) 45 feet (13.7 meters) 95 feet (29.0 meters) Six (6) 40 feet (12.2 meters) 90 feet (27.4 meters) MODEL MANIFOLD PRESSURE MINIMUM SUPPLY PRESSURE MAXIMUM SUPPLY PRESSURE MODEL NATURAL GAS PROPANE GAS NATURAL GAS PROPANE GAS NATURAL GAS PROPANE GAS BTH-120(A) 0"W.C. (0 kPa) 0" w.c. (0 kPa) 4.4"W.C. (1.10 kPa) 8.5"W.C.(2.12kPa) 14" W.C. (3.49 kPa) 14"W.C(3.49kPa) BTH-150(A) 0" W.C. (0 kPa) 0" w.c. (0 kPa) 4.4"W.C (1.10 kPa) 8.5" W.C. (2.12 kPa) 14'W.C.(3.49kPa) 14" W.C (3.49 kPa) BTH-199(A) 0" W.C. (0 kPa) 0"W.C.(OkPa) 44"W.C (1.10 kPa) 8.5" W.C, (2.12 kPa) 14"W.C(3.49kPa) 14'W.C(3.49kPa) BTH-250(A) 0" W.C. (0 kPa) 0' w.c. (0 kPa) 4.4" W.C. (l.lOkPa) 8.5" W.C.(2,12kPa) 14" W.C. (3.49 kPa) 14" W.C (3.49 kPa) BTH-300(A) 0' W.C. (0 kPa) 0" W.C. (0 kPa) 4.8"W.C. (1.19 kPa) 8.5' W.C (2.12kPa) 14" W.C (3.49 kPa) 14"W.C(3.49kPa) BTH-400(A) 0' W.C, (0 kPa) 0" W.C. (0 kPa) 4.8"W.C. (1.19 kPa) 8.5" W.C (2.12kPa) 14"W.C. (3.49 kPa) 14" W.C (3.49 kPa) BTH-500(A) 0' W.C. (0 kPa) 0" W.C. (0 kPa) 4.8"W.C. (1.19kPa) 8.5" W.C (2.12kPa) 14" W.C. (3.49 kPa) 14" W.C (3.49 kPa) For Technical Information and Automated Fax Service, call 800-527-1953. A. O. Smith Corporation reserves the right to make product changes or improvements without prior notice. www.hotwater.com Page 2 of 4 AOSCG10210 Commercial Gas Water Heaters ^Smilh BTH-120(A) through BTH-250(A) SO" S/*5 J \ \A -"^—^ OUTLET fifi 18° * ——— BTH-300(A) through BTH-500(A) 3/4- NPT DRAIN MODEL APPROX. CAPACITY DIMENSIONS SHIPPING WEIGHT STD SHIPPING WEIGHT ASME MODEL APPROX. CAPACITY A B C D E F G H 1 J SHIPPING WEIGHT STD SHIPPING WEIGHT ASME MODEL GALLON/UltK INCHESrCM INCHES/CM INCHES/CM INCHE5/CM INCHESfCIH INCHESICM INCHES/CM INCHES/CM INCHES/CM INCHES/CM LBS/KG LBSIKG BTH-120(A) 60/227 3/7.62 27.75/70.5 6.3/16 35/88,9 55,5/141 53,5/135.9 11,25/28,6 42,25/107,32 48.5/123,2 18,25/46,36 460 / 208 490/220 BTH-150(A) 100/379 3/7.62 27.75/70.5 6.3/16 56,38/143,2 76/193,04 75,75/192,4 11,25/28,6 64/162,6 70/177,8 18,25/46,36 523/237 553 /251 BTH-199(A) 100/379 3/7.62 27.75/70.5 6.3/16 56,38/143,2 76/193,04 75,75/192,4 11,25/28,6 64/162,6 70/177,8 18,25/46,36 523/237 553 /251 BTH-250(A) 100/379 3/7.62 27,75/70.5 6.3/16 56,38/143,2 76/193,04 75,75/192,4 11,25/28,6 64/162,6 70/177,8 18,25/46,36 523/237 553 /251 BTH-300(A) 119/450.96 4.75/12.07 33.12/8412 4.75/12.07 52,00/132,08 75,75/192,41 73,75/187,3 12,75/32,39 63,13/160,35 69,25/175,9 23,0058,43 855 / 387 855 / 387 BTH-400(A) 119/450.96 4.75/12.07 33.12/8412 4.75/12,07 52,00/132,08 75,75/192,41 7375/187,3 12,75/32,39 63,13/160,35 69,25/175,9 23,00/58,43 855 / 387 855/387 flTH-SOO(A) 119/450.96 4.75/12,07 33.12/84.12 4,75/12,07 52,00/132,08 75,75/192,41 73,75/187,3 12,75/32,39 63,13/160,35 69,25/175,9 23,00/58,43 855/387 855/387 Electrical characteristics-120V-60Hz A.C, 5.0 A "A" in model represents ASME construction Propane gas models available For Technical Information and Automated Fax Service, call 800-527-1953. A. O. Smith Corporation reserves the right to make product changes or improvements without prior notice. www.hotwater.com Page 3 of 4 AOSCG 10210 ^Smllh Commercial Gas Water Heaters RECOVERY CAPACITY MODEL TYPE OF GAS INPUT THERMAL EFFIQENCY U.S. GALLONS/HR AND LITRES/HR AT TEMPERATURE RISE INDICATED MODEL TYPE OF GAS INPUT THERMAL EFFIQENCY APPROX. CAPACITY °F 30° F 40° F 50°F 60° F 70° F 80° F 90° F 100° F 110° F 120° F 130° F 140° F MODEL TYPE OF GAS BTU/HR kW THERMAL EFFIQENCY APPROX. CAPACITY °C 17°C 22° C 28° C 3rc 39° C 44° C 50°C 56° C 61° C 67° C 72° C 7rc BTH-120(A) NATURAL/ PROPANE 120,000 35 95% 50 U.S, Gals, GPH 461 345 276 230 197 173 154 138 126 115 106 99 BTH-120(A) NATURAL/ PROPANE 120,000 35 95% 227 Litres LPH 1744 1308 1046 872 747 654 581 523 475 436 402 374 BTH-150(A) NATURAL/ PROPANE 150,000 44 98% 100 U,S, Gals. GPH 594 445 356 297 255 223 198 178 162 148 137 127 BTH-150(A) NATURAL/ PROPANE 150,000 44 98% 379 Litres LPH 2248 1686 1349 1124 964 843 749 674 513 552 519 482 BTH-199(A) NATURAL/ PROPANE 199,900 58 97% 100 U,S, Gals, GPH 783 588 470 392 336 294 261 235 214 196 181 158 BTH-199(A) NATURAL/ PROPANE 199,900 58 97% 379 Litres LPH 2965 2224 1779 1483 1271 1112 988 890 809 741 584 635 BTH-250(A) NATURAL; PROPANE 250,000 73 96% 100U,S,Gals, GPH 970 727 582 485 416 364 323 291 264 242 224 208 BTH-250(A) NATURAL; PROPANE 250,000 73 96% 379 Litres LPH 3671 2753 2202 1835 1573 1377 1224 1101 1001 918 847 787 BTH-300(A) NATURAf PROPANE 300,000 88 96% 119U,S, Gals, GPH 1164 873 698 582 499 436 388 349 317 291 269 249 BTH-300(A) NATURAf PROPANE 300,000 88 96% 451 Litres LPH 4405 3304 2643 2202 1888 1652 1468 1321 1201 1101 1017 944 BTH-400(A) NATURAL/ PROPANE 399,900 117 95% 119U,5,Gals, GPH 1535 1151 921 767 658 576 512 460 419 384 354 329 BTH-400(A) NATURAL/ PROPANE 399,900 117 95% 451 Litres LPH 5810 4358 3486 2905 2490 2179 1937 1743 1585 1453 1341 1245 BTH-500(A) NATURAL; PROPANE 499,900 146 95% 119U,S, Gals, GPH 1919 1439 1151 959 822 720 640 576 523 480 443 411 BTH-500(A) NATURAL; PROPANE 499,900 146 95% 451 Litres LPH 7263 5448 4358 3632 3113 2724 2421 2179 1981 1816 1576 1556 Recovery capacities are based on AHRI rated thermal efficiencies. STORAGE CAPACITIES GAS LINE CONNECTION SIZE MODEL U.S. GALLONS LITERS BTH-120(A) 60 227 BTH-150(A) 100 379 BTH-199(A) 100 379 BTH-250(A) 100 379 BTH-300(A) 119 450.96 BTH-400{A) 119 450,96 BTH-500(A) 119 450,96 MODEL NATURAL GAS PROPANE GAS BTH-120(A) 3/4" NPT 3/4" NPT BTH-150(A) 3/4" NPT 3/4" NPT BTH-199(A) 3/4" NPT 3/4" NPT BTH-250(A) 3/4" NPT 3/4" NPT BTH-300(A) 1 1/2" NPT 1 1/2" NPT BTH-400(A) 1 1/2" NPT 1 1/2" NPT BTH-500(A) 1 1/2" NPT 1 1/2" NPT SUGGESTED SPECIFICATION _ or equal, minimum 95% thermal efficiency, a storage capacity of _ _ gallons, an input rating of _ _BTUs (Natural or Propane) gas water heater(s) shall be A. 0. Smith Cydone Mxi model # per hour, a recovery rating of ________ gallons per hour (gph) at 100°F rise and a maximum hydrostatic working pressure of 160 PSI. Water heater{s) shall: 1. Modulating gas burner that automatically adjusts the input based on demand. 2. Powered anodes that are non sacrificial and maintenance free. 3. Have seamless glass-lined steel tank construction, with glass lining applied to ali water-side surfaces after the tank has been assembled and welded; 4. Meets the thermal efficiency and/or standby loss requirements of the U. S. Department of Energy and current edition of ASHRAE/IESNA 90.1; 5. Have foam insulation and a CSA Certified and ASME rated T&P relief valve; 6. Have a down-fired power burner designed for precise mixing of air and gas for optimum efficiency, requiring no special calibration on start-up; 7. Be approved forO"dearance to combustibles. The control shall be an integrated solid-state temperature and ignition control device with integral diagnostics, graphic user interface, fault history display, and shall have digital temperature readout. 1. All models are design certified by Underwriters Laboratories (UL), Inc., according to ANSI Z21.10.3 - CSA 4.3 standards governing storage type water heaters; 2. Meet the thermal efficiency and standby loss requirements of the U. S. Department of Energy and current edition ASHRAE/IESNA 90.1. Complies with SCAQMD Rule 1146.2 and other air quality management districts wilti similar requirements for low NOx emissions. _ diameter PVC pipe for a total distance of (50 ft or 120 ft.) equivalent feet of vent piping. diameter PVC pipe for a total distance of (50 ft or 120 ft.) equivalent feet of vent piping and 120K-250K BTU Input: For Standard Power Venting: Water heater(s) shall be suitable for power venting using a (3" or 4"). For Power Direct Venting: Water heater(s) shall be suitable for power direct venting using a (3" or 4") (50 ft. or 120 ft.) equivalent feet of intake air piping. 300K - SOOK BTU Input: For Standard Power Venting: Water heater(s) shall be suitable for standard power venting using a (4" or 6") For Power Direct Venting: Water heater(s) shall be suitable for power direct venting using a (4" or 6") (50 ft. or 120 ft.) equivalent feet of intake air piping. Operation of the water heater(s) in a dosed system where thermal expansion has not been compensated for (with a properly sized thermal expansion tank) will void the warranty. Water heater should incorporate the iCOMM™ system for remote monitoring, leak detection and fault alert. _ diameter PVC pipe for a total distance of (70 ft. or 120 ft.)_ _ diameter PVC pipe for a total distance of (70 ft or 120 ft.) _ equivalent feet of vent piping. _ equivalent feet of vent piping and For Technical Information and Automated Fax Service, call 800-527-1953. A. O. Smith Corporation reserves the right to make product changes or improvements without prior notice. www.hotwater.com ©2014 A. O. Smith Corporation. All Rights Reserved Page 4 of 4 AOSCG10210 Tempering Solutions for ASSE 1070 Applications Whirlpools Lavatories Bidets watts.com 120T Maximum Whirlpool Valve The Series MMV-WP models are Watts innovative solution to address safe tempered water to whirlpool tubs and baths as defined by the performance standard ASSE 1070. While most tempering valves require the set- ting of a handle-rotation stop to limit final delivery temper- ature, the MIVIV-WP's unique design limits water delivery temperature to 120"F", regardless of inlet supply pressure and temperature. This ensures safe water, even if the handle-rotation stop is not initially set or later readjusted after routine maintenance. The MMV-WP features durable bronze construction, integral checks to prevent cross flow, and inlet screens to filter out debris. Five connec- tion options are available including PEX. Sweat. Threaded, CPVC and Quick Connect in '/: " and U" sizes. Union inlets for easy maintenance Temperature locking mechanism prevents unauthorized adjustment of set temperature Capacity '/2"&y4" (15 & 20mm) 4 6 8 10 12 14 gpm 15 23 30 38 46 53 Ipm Integral checks prevent cross-flow Integral screens keep debris away from the valve Advance thermal actuator provides near instantaneous response International Residential Code - 2006 Section P2713.3 Bathtub and Whirlpool Bathtub Valves "The hot water supplied to bathtubs and whirlpool bathtubs shall be limited to 120"F (49"C) by a water temperature-limiting device that conforms to ASSE 1070, except where such protection is otherwise provided by a combination tub/shower valve in accordance with Section P2708.3 • International Plumbing Code - 2006 Section 424.5 Bathtub and Whirlpool Bathtub Valves Same as IRC-2006 Section P2. International Plumbing Code - 2006 Section 408.3 Bidet Water Temperature The discharge water temperature from a bidet fitting shall be limited to a maximum temperature of 110"F (43°C) by a water temperature limiting device conforming to ASSE 1070" Capacity kPa psi 620 90 g- 551 80 ^ 482 70 0) 413 60 = 345 50 in 276 40 £ 207 3D 138 20 69 10 0 0 y>" (10mm) USG-B Lavatory Valve Ideal for tempenng water to sinks in public rest room facilities, the Under Sink Guardian features Watts' patented "H" pattern design with an integral cold water bypass saving considerable time and money during installation. The Senes USG is available in bronze (USG-B) construction and features integral checks to prevent cross flow and inlet screens to filter out debris. Precise temperature control ensures safe water delivery temperature at all times. to' , international Plumbing Code - 2006 Section 416.5 Tempered water for public hand washing facilities "Tempered water shall be delivered from public hand-washing facilities through an approved water temperature limiting device that conforms to ASSE 1070" Most Asked ions 6n What is meant by water temperature limiting device? One that restricts or limits the maximum temperature of the hot water supplying a fixture/fitting(s). Simply put, it's tempering the hot side of a valve in order to limit the maximum outlet temperature available to the user when mixed with cold water. What is the scope of ASSE 1070? What are the applications? ASSE 1070 is for devices that limit water temperature to a fixture or fixtures such as sinks, lavatories, or bathtubs to reduce the risk of scalding. It is not intended to provide protection from thermal shock. Is an ASSE 1070 valve the final tempering device? Yes and no. The device can be the final tempering device or it can have water further tempered downstream (with the addition of cold water). In this instance, the valve is supplying tempered water to the hot side of a two-supply fitting and then further mixing with cold water at the point- of-use. Does ASSE 1070 cover single or multiple fittings? ASSE 1070 covers devices that supply single or multiple point-of-use fixtures. Can the user adjust an ASSE 1070-listed device? Yes, it may adjusted by the user or may be inaccessible to the user and set by the installer or building owner. What is the maximum temperature allowed by an ASSE 1070 device? A valve will be rejected, if at any time during Temperature Variation Test, the outlet temperature exceeds 120°F. Each valve must have an adjustable and lockable means to limit the setting of the device to the hot position. What are the differences between ASSE 1070 and ASSE 1016? ASSE 1016 covers three valve types (P - pressure bal- ancing, T - thermostatic and T/P - combination). ASSE 1070 covers a single valve type, which is very similar to an ASSE 1016 type T valve, with a couple of exceptions. The temperature control requirements are not as stringent for a 1070 device (±7°F allowable) versus a 1016 valve (±3.6°F) due to the less critical nature ofthe application (showering versus hand washing or bathing). Another important difference, and where 1070 is more stringent than 1016, is minimum tested flow. ASSE 1016 devices are tested for temperature control at a minimum flow of 2.5 gpm, the standard showerhead rating. ASSE 1070 devices are tested at the "manufacturers stated minimum flow". Because public rest room facilities require faucets outfitted with low flow aerators, most manufactur- ers rate their valves at a minimum flow of 0.5 gpm. This is important because accurate control at low flows is critical to the users safety. How does ASSE 1070 differ from ASSE 1069? An ASSE 1069 listed valve supplies water to a single pipe/ tempered fitting and does not allow further tempering downstream. Examples would be push-button or infrared metering showers. Because the primary application for 1069 is showers, the temperature control requirement is more stringent than 1070. Actually, it is exactly the same for that of an ASSE 1016 type T valve, ±3.6°F (2.0°C). Finally, an ASSE 1069 valve cannot be adjusted by the user (installer or building owner only) where a 1070 valve can, and is intended to reduce the risk of thermal shock as well as scalding. A1070 valve is not required to reduce the risk of thermal shock. MODEL ORDER CODE DESCRIPTION Whirlpool/Bidet '//' MMV-UT-WP 0206043 0206072 Union Threaded Connection, 120''F maximum MMV-US-WP 0206070 0206071 Union Sweat, 120''F maximum MMV-PEX-WP 0206701 0206074 Union PEX, 120°F maximum MMV-CPVC-WP 0206044 0206073 Union CPVC, 120°F maximum MMV-QC-WP 0204047 0206075 Union Quick-Connect, 120°F maximum WWATTS' ISOPTiTi 1-2000 CERTIFIED A Watts Water Technologies Company F-1070 0922 USA: 815 Chestnut St., No. Andover, MA 01845-6098; www.watts.com Canada: 5435 North Service Rd., Burlington, ONT. L7L 5H7; www.wattscanada.ca © 2009 Watts jjjU jHHI^j ^^Jf C^S I^HII IF^H ^ini^ll^ STEARNS PRODUCT DWELOPMINT CORPORATION ai-ai Hamll Aw. fmh. CA nm let #24^6X1" - fa: Phone (951)657-0379 Toll Free (800) 624-6717 Fax (951)657-4594 Installation and Operation Manual DoughPro Ovens DP03.5 - DP07 & RECT Installation and Operating Instructions DO NOT THROW THIS MANUAL AWAY WARNING: Improper installation, adjustment, alteration, service or maintenance can result in property damage, injury or death. Read the installation, operation and maintenance instructions thoroughly before installing or servicing this equipment It is recommended that this oven be Installed by professional personnel as specified here RETAIN THIS MANUAL FOR FUTURE REFERENCE. Additional copies of this manual are available from DoughPro Ovens; Phone (951) 657-0379 Or your local representative. For 24 hour assistance please call (951) 236-7092 IMPORTANT: Consult your local gas supplier for a statement outlining a procedure to be followed in the event you smell gas. Post the statement In a prominent location. FOR YOUR SAFETY "Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or freshen up' a fire in this oven. Keep all such liquids well away from the oven when in use." "A MAJOR CAUSE OF OVEN RELATED FIRES IS FAILURE TO MAINTAIN REQUIRED CLEARANCES (AIR SPACES) TO COMBUSTIBLE MATERIALS. IT IS OF UTMOST IMPORTANCE THAT THIS OVEN BE INSTALLED ONLY IN ACCORDANCE WITH THESE INSTRUCTIONS." THIS APPLIANCE MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR IN THE ABSENCE OF LOCAL CODES, WITH THE NATIONAL ELECTRICAL CODE, ANSI/NFPA 70, ORTHE 'CANADIAN ELECTRICAL CODE, CSAC22.2, AS APPLICABLE. THE INSTALLATION OF THIS APPLIANCE MUST CONFORM TO LOCAL CODES, OR IN THE ABSENCE OF LOCAL CODES, WITH THE 'NATIONAL FUEL GAS CODE, ANSI Z223.1, NATURAL GAS INSTALLATION CODE, CAN/CGA-B 149.1, OR THE PROPANE INSTALLATION CODE, CAN/CGA-B149.2ASAPPLICABLE. Installation of the exhaust hood should be in accordance with the "Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations, NFPA 96." Note: Always follow hood manufacture cleaning and maintence procedures The minimum hearth extension areas to be covered with relationship to the door opening of the oven for combustible floors. At least the following areas shall be specified: 1) 30 inches (762 mm) to each side ofthe door opening. 2) 36 inches (914 mm) in front of the door opening. "WARNING" 1) "Do not pacl< required air spaces with insulation or other materials." 2) "Never store combustible material beneath the oven, keep this are clear at all times." 3) "If this oven is not properly installed, a fire may result. To reduce the risk offire.followthe installation instructions." 4) "Please read this entire manual before you install the oven. Failure to follow instructions may result in property damage, bodily injury, or even death." "Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operation and maintenance instruction thoroughly before installing or servicing this equipment." 5) Duct; As with all commercial cooking equipment, Doughpro recommends cleaning the oven duct regularly to prevent any hood or duct fires. "For your safety, individual shut off valve must be disconnected from gas supply when pressure testing Is equal or less than 1 /2 PSI." Warning: Always disconnect power cord from electrical outlet before servicing any electrical component in this oven. "This oven has not been tested for use with doors. To reduce the risk of fire or injury, never run the oven with doors in place. The oven flue should be inspected at least six times a year to determine If creosote buildup has occurred. This happens with wood burning ovens. If creosote has accumulated, it should be removed to reduce risk of fire." "Do not use products not specified for use with this oven." "Do not over fire-. If flame spills out of the oven opening, you are over firing." Direct inquiries to DoughPro Ovens; Phone (951)657-0379 Or your local representative. "Disposal of ashes. "WARNING" Ashes should be placed in a metal container with a tight-fitting lid. The closed container of ashes should be placed on a non- combustible floor or on the ground, well away from all combustible materials, pending final disposal. If the ashes are disposed by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled." DoughPro Ovens; Phone (951)657-0379 4 •"CAUTION" DISCONNECT ALL POWER SUPPLIES BEFORE SERVICING WARNING iRwrBMr liKtanatlsB. •dlitstnunt. «n»r)iH»n. »«ivls» w mainttnane* tan mruotsitK tfamafe iRlury «r tfttfli. m*» Mw liutwiatlsn. VBCnrtlnn »«4 m»imtttmttt inntnictleiia HMHH^ ^Kmm^ m mm ^j^H^ m m MMMjjjjj^ HMi^ ^nHMk DOUGHPRO STIARNS PlOOUCr DEVELOPMENT CORPORATION Table of Contents Oven Installation and Operation Manual Phone (951) 657-0379 Toll Free (800) 624-6717 Fax (951) 657-4594 WARNING Tht« aenirsnc* Is mmmo'^ wtth a «tir»« orona Blufli for volur orotactton against s)ie«li Hmtmnt •nil should tM olsciaecf into 8 eroiMrtv nroundsd r*eai>tacts. Do not cut or r»mov« th» f rounding prong from this plug. LIGHTING INSTRUCTIONS Ts Hartrt char iiHIl ttrni knob tin a>4 line* lined UB. I>u*k knsli in and heM In «« rtlic«»t 9»». srcs* lanKor liutten to tsnlta name. OBc« IK, heW kneb tor 30 »•« to IIRIII tl»» etlM. CMc« Dllai I* IK, turn tti« lot»i> t« tli« ao posHton anil Mit citar s«N r*«iiyfor •OUOHPRO MODEL mi VOITS .IS sawww^lM'iWM' Section One: Description of Dougiipro Oven Identification of Parts Preliminary Checks Contactors Responsibility Installation Procedures •Transportation •Assembly Building In Surrounding the Oven In Brick Oven Controls Installation Gas System for Doughpro Ovens •Connection of Gas System •Technical Details • Right Flame Color Commissioning Preheat / Curing of Oven Spare Parts List Overview of Oven Controls Burner Removing Instructions Technical Details •Single Gas Box EXP and Parts •Oven Electrical Info • Double Gas Box EXP and Parts 9 10 11 13 14 18 19 20 21 22 23 26 27 28 29 30 31 39 45 46 Oven Installation and Operation Manual Section Two: Controller Configurations Gas Ovens • General Gas Details • Preheating/Cooking • Firing up to cook Wood Ovens • Recommended woods •Ash Disposal Coal Oven • Removing ash box • EXP drawing/Parts list Char-grill •Char-grill operation • Cleaning the char-grill • EXP and parts list Viewing Window Care and cleaning Oven Venting recommendations Oven Installation clearance Section Three: Oven Materials Warranty and Return Policy 54 59 60 61 64 65 69 71 72 73 74 76 77 84 85 91 DESCRIPTION OF DOUGHPRO OVEN The DoughPro Oven utilizes wood,coal or gas or a combination of both to perform regular baking of foods in particular pizza. The basic oven Is available in various different sizes. The oven comprises a %"{6mm) mild steel outer skin of two sections, topand base. Tfie base includes four SHS legs supporting the floor of the pizza oven. The refractory lining of the base utilizes 'High Alumina' bricks as the hot face. The floor is insulated by a layer of vacuum form board sheet. The top section ofthe pizza oven has a steel outer frame as mentioned. The inside hot face cavity is made up of hot face castable. The castable used is rated by a factor of two to withstand the hottest possible burning in a naturally aspirated timber or LPG environment. Extemally the oven is to be covered in a further 2"(50mm) of ceramic wool to act as a further insulating barrier. Typical cold face temperature is 110°F (45''C) with a typical internal temperature of 850°F (450°C). Typically the oven is then "built in" using an architectural wall such as brick or firecheck plasterboard, (referto the installation instructions in this manual.)The oven has been designed to operate reliably and safely in all environments. DoughPro Ovens have a standard training course for oven operators available on request. OVEN BASE OVEN TOP (as shipped.) IDENTIFICATION OF PARTS DIAG. 5 OVEN BASE / r diagram 5 - Oven Base (Pic.2) diagram 6 - Oven Top (Pic.1) lUCE CKtUMIC WOOL (ftmiDBD) OAS HOLE DIAG 6 OVEN TOP PLAN VIEW FRONT Equipment Required NOTE: SEE INSTALLATION VIDEO -umm wtKca Pallet jack as per diag 4. Lifting frame as per diag 4. Chain block/winch 2 ton D shackles 75mm / 3inch, 2 off. Wire Sling 2 ton 2 X 2200 Ibs chains or wire Sling lOfeetlong. Long blade knife Glue pot and brush Spare timber for packing A-FRAME TYPICAL BUILDERS SCAFFOLD -PACKINC FRAME 1000mm jack ro OVEN BASE. FRONT ELEVATION OF OVEN AND LIFTINC ASSEMBLY. PRELIMINARY CHECKS The oven is transported by truck, ship or plane to its destination. The oven comes in two halves, top and bottom weighing 2500 - 4000lbs. (1100 - 1800kg) or shippecJ In one piece respectively. (The consignment document is a good check to establish oven weight.) Once on the ground, the method of installation is dependent on the difficulties of access. If there is sufficient width eg. 5' (1600mm) (in the case of the 5 ft. model) and no stairs, the oven can be moved by pallet jack to its desired location. A mobile 'A' frame or scaffold is then assembled to lift the top section. The base is then wheeled in on the pallet jack and placed underneath. (Diagram 4) In the cases where there are narrow corridors and stairs, both halves of the oven must be individually placed on their edge on a pallet jack and moved through the narrow passages. The oven half will fit into a standard elevator. (Diagram 1) (Check elevator load capacity) If there are stairs, there must be sufficient width to install the 'A' frame to move the halves up the stairs. If there are too many stairs or the corridor has corners that are too sharp, or the opening is narrowerthan 2'6" (700mm), the oven cannot be installed without modifications to the building. If there is a timber floor, investigation must be made to ensure it will support the oven. For installation purposes, we utilize thick sheets of ply to spread the weight of the oven when we transport it over any surface, which may be damaged by the wheels ofthe pallet trolley. The minimum mantle extension areas to be covered with relationship to the door opening ofthe oven for combustible floors. At least the following areas shall be specified: PIAf. (0 TYPICAL OTVATIIM FtR inORVAVS Mm ELEVATORS. 1) 30 inches (762 mm) to each side of the door opening. 2) 36 inches (914 mm) in front of the door opening. CONTRACTORS RESPONSIBILITY All equipment comes ready to operate. Always check for correct set up for local gas supply. The only requirement is mains electricity 110-120V and a inch (19mm) supply gas line for final connection. Please ensure gas supply line is sufficently sized to handle the gas load (See supplement Doughpro Sit 826 Supp2.) and correct pressure is available to the gas box. Installer is responsible to make sure oven is level to the floor All work required for installation must be carried out by approved persons and comply with all local codes and Regulations in force at time of Installation. If the oven Is fully facaded, a licensed electrician Is required to run a 120V power supply to the oven enclosure for gas box power supply and additional power cords. 10 INSTALLATION PROCEDURE © Priorto installing oven, visit installation area and determine if there are doorways narrower than the oven in an upright position (normal). If there is no narrow doorways, the oven can be kept in the horizontal plane i.e. not put in the vertical plane to go through doonways. The oven has been designed to fit through any standard doorway on its side and to fit in any standard elevator. Take the Oven to the site. Remove base from the pallets . DO NOT REMOVE PLYWOOD FROM TOP OF BASE. Carefully remove and store in a secure location the equipment stored beneath base. (Ready for later assembly.) Lift TOP section from truck to pallet jack using forklift or mobile crane and place on its side onpalletjack asper diagram 1 (only if it must go through narrow doorways). When lifting the TOP, lift from position 5 of diagram 3 to enable this heavy item to be lifted onto its side. Move TOP to kitchen. Now lift base using Lifting Point lonto its side on the pallet jack (Do not remove plywood from top of base.) Remove legs from oven base to reduce its horizontal width (if necessary). Carefully move this section of oven to location. IN KITCHEN Assemble lifting frame in kitchen where space permits. (The WHOLE oven can be moved in the kitchen area later on the pallet jack .) Utilizing lifting point 4 on diagram 3 lift the top to the horizontal plane. Place on the ground. Re-lift oven utilizing lifting points. Lift oven to maximum height leaving a clear space underneath of 4' (1150mm) to enable base of oven to fit beneath. Lift the base ofthe oven to a horizontal position and place on pallet trolley as per diagram 4. Remove plywood from top. Move base under elevated top section as per diagram 4&6. i © A 6. Z DIAG. (2i LIFTING PaiNTS niR WSS. ««> DIAG.(3) LIFTING PDINTS FDR 11 Place strips of ceramic wool (supplied) as per diagram 5 beneath the top of the oven wherever the top touches the base. Position wool strips so that they remain hidden when the two halves of the oven are together. The seam inside the oven is to be filled later with "moral-cast 35" (supplied). The oven is then covered externally in ceramic wool (2" (50mm) superwool), using the wool and glue provided. .NOTE: ALWAYS FOLLOW HOOD MANUFACTURES CLEANING PROCEDURES Installation ofthe exhaust hood in should be in accordance with the Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations, NFPA 96, or other regulatory body. We recommend "Captive Air...." National Accounts Captive-Aire Systems Inc. 4641 Paragon Part Raleigh NC 27616 800/334-9256 919/882-5204 fax# 12 Doughpro RND-REC-RGO Manual Confidential and Proprietary Transportation Take the Oven to the site. Lift the Upper section from truck usiig a mobile crane of sufficient capacity. Move the Upper section to kitchen. (Ftemove from pallet and place on it's side on pallet jacl< if it must go through narrow doorways - &e previous sedion - Lifting PisHlons) Lift the Base section from truck using a mobile crane of sufficient capacity. (Ftemove from pellet and place on its side on pallet ;ac/f // /( must go through narrow doorways - See previous section - Uftlng Positions) Do NOT remove plywood from top of Base Ca'efully remove the equipment stored beneath the Base and store in a secure location (ready for later assanbly). Now lift the Base onto pallet jack. (On it's side if it must go through narrow doorways Sfee previous section • Lifting Pisitlons) ftemove legs from oven base to reduce its width if necessary. Ca'efully move this section of oven to location (re-attach legs firmly with supplied bolts if transported on itsside). 13 Doughpro FMD-F^FGO Man u^ Confidential and Proprietary Assembly The procedure mentioned below uses an "A-Frame" lifting method for assembling the oven. Other lifting methods may be used e.g. a fork truck or crane, however the following principals still apply. Assemble lifting frame in kitchen where space permits. (The assembled oven must be able to be moved within the kitchen area without obstruction later on the pallet jack.) Utilizing lifting point 3 on previous diagram, lift the top free of the pallet and place on the ground, while moving the base into position. Lift the oven top to such a height to leave a clear space underneath of minimum 46 inches to enable the base of the oven to fit under oven top. (Uft the base of the oven to a horizontal position and fit legs if previously removed.) Move base under elevated top section using a lifting frame or a stack of narrow pallets, being careful not to damage any equipment under the oven; e.g. bumerst sensors, eta You may now remove the protective plywood from the top ofthe base. 14 Doughpro FMD-RB3-FJ30 Manual Confidential and Proprietary •fr Race strips of 2 inch x 1/2 inch ceramic insulation wool (supplied) beneath the top of the oven where the top section touches the base. NOTE No wool should come between the steel of the top and base. Fbsition wool strips so that they remain hidden when the two halves of the oven are assembled together. Align the top and base using the positioning tabswelded to the base, locating the rear tab first. &isure that the oven mouth aligns with the cut- outs In the base. With the two halves together the oven is now ready to have the supplied 2 inch ceramic insulation wool fitted to the external surfaces The "A-frame" can now be dismantled and removed. 15 Doughpro FMD-FB3-R30 Manual Confidential and Proprietary The external surfaces (sides and top) of the oven are then completely covered with ceramic insulation wool ( 2 inch Sjperwool ) using the high temperature Blox Stix glue provided. Rrst cut all pieces required to cover the sides and top using a sharp knife. These should fit closely up to each other with no visible gaps to allow heat to escape. When all pieces are cut, place each piece on the floor and, one at a time, apply a generous coat of Blox Stix glue to the wool as shown using a trowel or similar application tool. An important area to be aware of is directly in front of the exhaust spigot of the oven. If the fa?ade protrudes from the spigot there may be an area between the spigot and the fagade which is left uncovered and vulnerable to soot and grease build up. This area is commonly overlooked when constructing the oven facade and if not sufficiently sealed creates a fire hazard Bthaust Spigot Insulation between spigot and facade face Be sure to sufficiently seal the area between the exhaust spigot and the fagade with a metal infill to ensure high temperatures and flame do not enter the fagade cavity Fa?adeface 16 Doughpro FND-RB3-FJ30 Manual Confidential and Proprietary When fitting the ceramic insulation wool to the oven, be sure that the wool is firmly in place and that all air pockets are removed. The glue will dry in approximately one (1) hour depending on ambient conditions The oven is now ready to be moved carefully and exactly into its final position, using the lifting frame and a pallet jack (or similar). 1 inch Air Qrculation Gap If required, fasten the legs to the floor using approved fasteners for the specific type of floor material. NOTE Fully assembled the oven can be extremely heavy. Be sure to use suitable lifting equipment when moving to final position. NOTE: INSTALLER IS RESPONSIBLE TO MAKE SURE OVEN IS PROPERLY LEVEL NOTE: A 1 inch Air Circulation Gap is to be left between the ceramic wool and any surface surrounding the oven after final installation. Failure to leave thisairgap will result in above normal temperatures being transferred to exterior surfaces, causing a fire hazard 17 BUILDING IN The oven can be surrounded in any form of fire resistant building material including Brick, stainless steel, colorbond (sheetmetal) corrugated iron. Plasterboard or Fibro-Cement. External temperature would normally be 80-100°F(30-40°C). The minimum mantle extension areas to be covered with relationship to the door opening of the oven for combustible floors. At least the following areas shall be included: 30 inches (762 mm) to each side ofthe door opening. 36 inches (914 mm) in front ofthe door opening An air gap of one inch (25mm) is to be provided external of the oven and 2 inches (50mm) of "superwool "insulation. The air gap above the oven should be 15" (381 mm) clearance to combustibles from the top. Where the fagade meets the oven at the door way, non combustible material should be used. INSTALLATION SUMMARY & BRICK SURROUND DETAILS. (Next page) (REFER ALSO TO EXPLANATORY PHOTOS AND INSTALLATION VIDEO) Surrounding the oven in Brick Photograph 4 is of a standard 5 ft. model in location ready for the ductwork to be connected. (Our quoted price, does not include canopy or ductwork.) It comes in two parts, the base and top section. Once the oven is located in the specified position, the brick wall can be built. We have found the best result (the smoothest finish after rendering) is achieved by the use of half bricks. Commons can be used. Full bricks would have to be used if the bricks were to be exposed. Local health authority regulations should be considered forthese requirements. Most of our installations have room for firewood beneath the oven as can be seen in figure 1. It is highly recommended that a wood box be purchased with the oven; Doug''"'" steel wood box can help you storing the wood that is going to be used throughout the day. Figure 1 Wood Figure 2 : pm Access panel Gas box Ten courses of bricks can be laid to approximately 3' (900mm) in height. A timber pattern above the lintel, will enable the bricklayer to keep a good circle. In photograph 5 you can see where the lintel is placed above the timber storage enclosure. Above this is laid two and one-half courses of bricks. This brings up to the level ofthe s/steel mantle attached to the oven. Care should be given to access the mounting bolts through the brickwork for future maintenance. Black granite can be seen in photograph 5. NOTE: All canopy and ductwork should be completed before bricklaying can commence. Once all these items are complete, the bricks can be rendered and painted in any color with normal paint. Externally, the brick wall will not feel noticeably warmer than ambient If the oven installed is gas fired, an access area must be left for access to the gas equipment and to enable the ingress of air to the burners. A mesh panel of 16"xl6" minimum can be incorporated for this ventilation. Access to the gas control box can be located in the brickwork on those models with gas backup. This stainless steel box is bolted to the oven leg. There is a key supplied to access the gas control box and this should be kept in a safe location away from the appliance. The built in design should be made to restrict access to unauthorized personal. OTHER BUILDING MATERIALS If you require more detailed advise for construction using any other building materials, please contact this office. DOUGHPRO Phone (951)657-0379 19 Oven controls Installation Install remote controller in a location no further the 6ft it is up to the customer's discretion to instal! where they want Depending on the oven configuration the control might a little bit different than the control shown below. it is up to the installer to make sure digital control is properly secure when installing the o\'en. If digital control needs to be replace or service contact Doughpro Install digital controller no further than 6ft from the center of the oven Controller with char grill and spot light configuration 20 GAS SYSTEM FOR DOUGHPRO OVENS (USA MODELS: UL RATED) DoughPro Ovens - gas-fired ovens were tested and approved by Underwriter's Laboratories Inc., as specified by ANSI Z83.12-1994, GAS BACKUP (GB) (Single Burner) assistance with solid fuel. FULL GAS OPERATION (FG) (Double Burners) GASCHAR-grill.(CG) SYSTEM OVERVIEW There are three types of gas systems supplied to the USA markets. A single burner system, a double burner system and a gas char-grill option. The "double burner system" (full gas) system is simply two single systems together with a shared thermocouple and controller. Therefore all thermal inputs mentioned below are simply doubled for "FULL GAS OPERATION". The 'Char-griir option gives the added convenience of a slide out grill drawer with a separate gas system of burners and radiants for grill cooking inside the oven. SYSTEM SPECIFICATIONS The thermal input of the gas backup system is 57,000 BTU's (60 Mega Joules') for Propane and 76,0OOBTU's (80 Mega Joules') for Natural Gas. These inputs are dependent upon the gas pressure, as detailed in the specification sheet. The gas system utilizes a single burner of I/2" (40mm) for Natural Gas applications and 2"(50mm) diameter for Propane, The flame from the burner head penetrates up from beneath the oven floor. The burner is controlled by a system that monitors the oven temperature by a sensor (thermocouple) located in the oven floor, which is connected to a digital temperature controller which in turn controls a Flame Pack and a Combination Gas Valve. It utilizes secondary air from below the oven floor. An open vent must always be made available to the underside ofthe oven forthis reason. NOTE: GAS TECH SHOULD BRING IN A SINGLE INLET TO SUPPLY GAS SYSTEM AND CHARGRILL A high voltage spark energized from the Flame Pack, (which also controls the Flame Failure System), ignites the burner. This Flame Pack will also immediately close the main valve (Combination Gas Valve.) in the event of a fault causing flame failure. The igniter assembly includes 3 probes. 1 for flame ignition, 1 for flame sensing and 1 for earthing. It is imperative that the probes are correctly connected. As reversal of the wiring will cause damage to the Flame Pack, When the pre- determined temperature "set point"(SV) is reached, the gas supply to the burner is reduced to 'low flame' until the oven temperature drops below the 'set point'(SV), It will then go to 'hi flame' keeping the oven at the desired temperature. The equipment is fully adjustable for use with Natural gas or Propane Gas. Conversion between the 2 gases is achieved by changing the combination valve and changing jet sizes. See more information on the specification sheet supplied in this manual. Refer to page 21,22 All work required for conversion must be carried out by approved persons and compiywith all local codes and regulations. 21 CONNECTION OF GAS SYSTEM This work should be carried out by an approved Gas Technician. For the gas system of this oven, air must be able to enter beneath the oven for satisfactory combustion. Ensure secondary air is available from beneath the oven. Greater than 16"x16"(400 x 400mm) square of venting or opening MUST be provided beneath the oven for air to the burner as well as granting access to the gas system. Confirm with DoughPro Ovens or their distributor that the gas equipment set- up supplied is correct for the type of gas being used. See Technical Details chart (pi6) of this manual for Gas jet sizes and pressures required. (Refer to 'SIT' supplement at rear of this manual). Mount the stainless steel gas control box to the brackets (usually on the front leg ofthe oven) supplied. There is a key supplied to open the control box door. Don't loose this. Check all gas / mechanical and electrical connections to all equipment. Ensure burner is located firmly. Check gas flow logic - opening all relevant manual valves. The gas control system comes fitted with a standard plug for a wall socket. (Always unplug the system while any worker inspection is carried out.) Proceed with start up procedure outlined In 'Commissioning'. If a char-grill is installed, connect 3/4" gas line to manifold and tap assembly. Include the manual shut off valve to isolate this system also. Connect the pipe supplied from Solenoid valve to burner/ venturi. No sealant is required on this type of connection. Connect high-tension leads from the "Fenwell" spark pack to the "PSE" Igniter at the burner head. There are color-coded and specifically sized plugs to ensure connection cannot be mixed up. The Stainless Steel burner shroud should be fltted inside oven. See page 32 Mount the %" (6mm) diameter thermocouple probe into hole next to burner hole. The thermocouple should be flush or no more than V50" (0.5mm) above the oven floor Do not over tighten clamping nut. Just enough pressure to hold position. Connect the gas line coming from the building into the gas manifold at the back of the gas box. (For full gas ovens only.) DOUGHPRO OVENS GENEF5AL TECHNICAL DETAILS - PIZZA OVENS. CHECK OVEN'S DATA PLATE FOR SPECIFIC INFORMATION ALL MODELS GAS TYPE NATURAL PROPANE CHAR-grill Thermal Input 76,000 BTU'S 80 MJ/HR 57,000BTU's 60 MJ/HR 47,000 BTUs 50 MJ/Hr 3/4" 19MM Gas Supply Line 3/4" 19MM 3/4" 19MM 47,000 BTUs 50 MJ/Hr 3/4" 19MM Power Supply 110 V IDA 110 V10A Burner Jet Size 4.10MM DIA 0.16i DIA 2.30MM DIA O.gtDIA Contact DoughPro For details. Gas Pressure At Higii Burner Injector Minimum Low 4-wc (IkPa ) 1.6" wc (0.375 kPa) 11" wc (2.75KPa) 3" WC (0.75 kPa) Gas Supply Pressure to Inlet at Oven Isolating 13" (3.4 KPa) MAX 8" (2.0 KPa) MIN 13" (3,4 KPa) MAX 12" (3.0 KPa) MIN 36-108 ft3/Hr (1.0-3.0 M3/HR) Gas Consumption per Hour (Approx) 72 ft3 / Hr (2.0 M3/HR) 22 ft3/ hr (0.6 M3/HR) 36-108 ft3/Hr (1.0-3.0 M3/HR) Timber Consumption Hard Wood /No Gas/ Lunch & Dinner 0.1 ton. 0.1 M3 Per Day 12'ft/min(6.0 litres pers 0.1 ton. 0,1 M3 Per Day econd) (Approx) Not applicable to GAS ONLY ovens Secondary Air for Gas Burner 0.1 ton. 0.1 M3 Per Day 12'ft/min(6.0 litres pers 0.1 ton. 0,1 M3 Per Day econd) (Approx) Air Conditioning Heat Load <2kW Heat Load 22 23 DISPLAY AND TORCH BURNER ORIFICE SIZE STAMPED DRILL SIZE XX SEE SCHEDULE SCHEDULE A MDDEL 500 DISPLAY 700 DISPLAY TORCH BTU 57,000 67,000 76,000 NATURAL GAS ND. 26 DRILL ND, 23 DRILL ND, 19 DRILL PRDPANE ND, 43 DRILL ND, 40 DRILL ND, 37 DRILL CHAR GRILL ORIFICE SIZE STAMPED DRILL SIZE PER SCHEDULE A SCHEDULE A FUEL TYPE BTU DRiriCE SIZE NATURAL GAS 47,000 No, 42 DRILL PROPANE 52,000 No, 54 DRILL locking nut RIGHT FLAME COLOR In order lo have a good combustion for your oven, the mixture of air and gas has to bc right, the flame on either torch or display burner can teli you if thc mixture of these two elements is been achieved. A yellow flame means that there is not enough air mixing with the gas causing a poor combustion on either burner. .\ blue tlame means that there is loo much air in gas mixture. Blue color and V2 inch of yellow on the tip means that (here is enough air and gas mix together to obtain a good combustion. All ovens are calibrated to make sure there is a good combustion of oxygen and gas. a gap of .400" is set between the venture and the flat washer and it is properiy luck by a hex nut. In cases where the amount of air is not enough or is loo much, the air shutter and hex nut have to be move up or down: by moving the air shutter down the amount of air going through the venturi will increase, by moving the air shutter up the amount of air wili decrease. Note: To prevent sooting issues when burning propane fuel, the gap between liie venUiri and the air shutter should not be less than .085" from fully closing for the Torch burner and .065" from fully closing on the Display burner. COMMISSIONING SYSTEM OPERATION & DESIGN Pre-heating the oven. TURN SWITCH TO "CONTROL' TEMPERATURE CONTROLLER WILL SELF CHECK THEN DISPLAY "SV". SET"SV" (SET TEMPERATURE) TO 200 °F TURN SWITCH TO 'BURNER ON" jack BURNER SHOULD IGNITE. (LISTEN FOR THE SPARK) IF BURNER DOES NOT LIGHT, THE WHITE FAULT LIGHT TURNS ON . RESET THE MAIN SWITCH ON THE GAS CONTROL CABINET (ON TO OFF AND BACK TO ON.) WITH NEW INSTALLATIONS THIS MAY NEED TO BE DONE 3 OR 4 TIMES TO PURGE THE GAS LINES. The gas system is fully automatic and when switched on automatically sends a high voltage spark to the gas burner head. It continues to spark for 6 -10 seconds. The flame will light automatically and drop to 'low flame situation' once 'set point' CSV) temperature Is reached. If the burner does not ignite in 6 -10 seconds, the system stops sparking for flame failure protection. In the event ofthe burner failing to light, the burner will go into 'LOCK-OUT MODE'. In this mode, the oven is 100% safe. No gas can flow. To restart the burner from 'lock-out mode" Restart the system from the main control switch. (Turn off Then turn switch back to the "ON" position. If the burner fails to light after four (4) attempts, turn the control switch off and call In a service professional. Or contact the DoughPro Ovens head office or authorized dealer. Please referto the pre-heatIng instructions in the operating instructions following in this manual. After the two (3) days pre-heating are completed adjust the gas / air nozzle to achieve the following characteristics. The flame should reach the roof of the oven. On NG it should be blue atthe base with light yellow tails, On Propane, the flame will be mostly light yellow. Deep yellow to orange is NOT correct and will deposit soot on the roof of the oven. The air adjuster, on the Venturi (Burner) will need to be almost to fully open for Propane. There must be adequate ventilation beneath the oven to feed air to the gas flame. You may direct gas technical questions to the 'DoughPro Ovens' head office. Or your local representative. 27 PREHEAT FIRE The purpose of this fire is to dry out the oven mortar slowly which will prolong its life. It also brings the oven mass to cooking temperature at a rate that will settle the materials evenly. Once this preheat has been carried out, you can operate the oven with just timber, just gas ora mixture of both. With daily use ofthe oven the warm up period is usually around two (2) hours. USING WOOD The oven must be preheated to thoroughly warm the oven without the purpose of cooking. This is best done by making a fire just as you would build any fire for a bar-b- queue. "Do not over fire. If flame spills out of the oven opening, you are over firing." A small fire is ideal for slow preheating. Normally 2 or 3 logs of timber are sufficient. It is recommended not to exceed 8 logs at one time. le. "Do not over fire. If flame spills out ofthe oven opening, you are over firing." The best wood to use is anything HARD, DRY AND DENSE, WITHOUT PAINT AND UNTREATED. To start the fire (SEE VIDEO SUPPLIED), find a flattened cardboard box. Place your larger pieces of hardwood on the outer extremities of the box and place kindling and softwood on the inside with newspaper under the kindling. Light the kindling. Once the kindling is satisfactorily alight, push the whole lot to the position in the oven (either the side or the back) where you normally locate the fire. This fire of approximately 16" (400mm) diameter should be kept going for 3 Days to thoroughly pre-heat the oven priorto use. USING GAS During the warm up stage it is best to use the gas backup set at 200 °F with the main valve throttled down to allow only a small (6" (150mm) soft flame). You will find the digital temperature controller in the stainless steel box below the oven. SEE ATTACHED INSTRUCTIONS FOR THE GAS SYSTEM (Section one).. When the 3 day preheat is complete the flame should be adjusted to its most aggressive and it should reach the roof of the oven. On NG it should be blue at the base with light yellow tails. We suggest you have the gas fitter there when doing this to fine tune the gas/air mixture. On Propane, the flame will be mostly light yellow. Deep yellow to orange is NOT correct and will deposit soot on the roof of the oven. The air adjuster, on the Venturi (Burner) will need to be close to fully open for Propane. There must be adequate ventilation beneath the oven to feed air to the gas flame. Atleasta 16"x16' ventilation panel under the oven is required for air to the burner. If you are having any problems, please to call the DoughPro office or the local representative. 28 Stone Hearth Oven Spare Parts List The following is a condensed list of suggested spare parts. We strongly recommend you carry spare parts: The following list is in order of priority . Items 1-4 being the most vulnerable. All these parts are crucial to the ovens operations, electronic parts are particularly vulnerable to electrical surges. Your decision to carry spare parts should be based upon the cost and inconvenience of the down time. UL Oven Gas Components Part Model No. Settine/Ratine UL AoDrova! Thermocouple 1101169110 Shielded Digital Controller 110116997 24V AC ULFile No E156876 Gas Valve Hi/Lo NG 110116910 1/2" NPT Inlet/Outlet AGA Ref No 112669-0000-000008 Gas Valve Hi/Lo LPG 110116911 1/2" NPT Inlet/Outlet AGA Ref No 112-669-0000-000008 Ignition Gas Control 110116909 24V AC ANSI 221,20 Tri-Electrode 180° (Torch) 110116907 Tri-Electrode 90" (Display) 1101169226 Transformer 1101169194 115V AC input 24V Output 75V A UH585 File E33334 On/Off Selector Switcii 110116926 Nema 4x Nema 13 On/Off Mounting Collar 110116927 Nema 4x Nema 13 Pilot Ught 110116928 24V/120V Max Nema 4x Nema 13 Screw Clamp Terminal 110116930 Light Bulb 110116930 Gas Valve Brass Ball 110116991 1/2" NPT-600psi Nozzle Burner (Torch) 110116992 Burner 700cm Display 1101196700 Burner 500cm Display 1101196500 Venturi Burner (Long) 110116974 Charsrill Gas Valve 110120515 Pilot Assembly 110120536 Thermocouplers 110120510 24" Universal Burner Assembly 110120506 Grill Burner MTG 110120505 Gas Coupling Bracket 110120509 *Less Essential Parts are listed on an Exploded View accompanied by part No. 29 OVERVIEW OF OVEN CONTROL COMPONENTS & FUNCTIONS: The control cabinet door contains four components: (VISIBLE EXTERNALLY) 1.0 2.0 CONTROL SWITCH BURNER INDICATION LIGHT 1.0 CONTROL SWITCH:: This switch has three positions. 1.1 OFF: Both Temperature controllers burner are off in this position 1.2 CONTROL: The temperature controller only Is energized. In this position, the temperature controller will read the floor temperature ofthe oven, useful if firing on timber to easily see the cooking ability of the oven. This is a read out only, & can have no control over the temperature. 1.3 BURNER ON: In this position the oven will operate automatically, keeping the oven at the 'set point' temperature by cycling the gas back-up to maintain the temperature ofthe oven. The operation of the gas flame will cycle automatically from 'low flame' to 'high flame' or 'off' as required to maintain the 'set point temperature' 2.0 BURNER INDICATION LIGHT This light is lit when the "BURNER ON" position is selected, indicating the burner is able to start automatically when required, by the temperature controller This should always be off when any service work or inspections occur. 30 Torch Burner Display Burner Gas Box BURNERS REMOVI.NG INSTRUCTIONS To remove tiie torch burner cr display burner, the access panel and screws have to be remove, this is the oniy access point to get under the oven. REMOVING THE TORCH BURNER: Before removing the torch burner, the power cord from the gas box has to be unplug and main gas valve has to be closed, proceed to remove ignition wires from the torch burner then loose the two 3/8-16 x 3 1/12 hex bolts one at the time. 31 Burner must be positioned at a 50 degree angle to ensure that the flame travels properly up the tube burner. Inaccurate mouting will cause the flame to blow back and burn under the oven or not ignite at all. 32 REMOVING THE DISPLAY BURNER: Before removing the display burner, the power cord from the gas box has to be unplug and main gas valve has to be closed, proceed to remove ignition wires from the display burner then remove all four 3/8-16 x 1.00 hex bolts. 33 TRI-ELECTRaUE LEFT QR RIGHT (DPTIQNAL) IILH Nil PART NUMBER DESCRIPTIDN QTY. 1 1101169500 500 DISPLAY BURNER WELDING ASS'Y 1 SP83212S SCREW, PAN HEAD PHILLIPS 8-32 X 3/8 SS 2 3 1101169145 VENTURI, BURNER ASS'Y 1 4 WL38 WASHER 3/8 SPLIT LOCK 4 5 VSAE38 3/8 FLAT WASHER 4 6 110116981 FRAME, DISPLAY BURNER WELDING ASSEMBLY 1 7 I101169E26 TRI-ELECTRDDE - 90 DEGREEE LQNC 1 8 1101169100C1 BRACKET TERMINAL CLIP 1 9 BH33161 3/8-16 X 1.0 HEX HEAD 4 10 •iHasie 3/8-16 HEX NUT 4 ASSEMBLY TD BE WELDED 0 BASE VELDMENT ASSEMBLY, IIEB NO em mmn DCSCRirTmN QTY, i 101169123 TUB: BUSNEI! swmjii rmicAtioN I S 101169H5 yENTURI, BU8NER ASS'Y 1 3 101169B9 Hmx, 1 1/2" X 3" K PIPE THRU 1 * Hi)lS6%0 ELSOV, BLNX PIPE HdLE X FEW4.E 1 5 10116992 H3Z2LE, KRNER DVEN 1 S 101169129 TORCH MIO SUPPORT BRACKET ASS'Y 1 7 1011692070 SUPPORT BRACKET 1 8 101169207 TORCH BURNER SUPPORT BRACKET ASS'Y LARCE 1 9 10U69129C1 SUPPORT BRACKET, SIORT 1 10 IH3816312 BUT, HEX 3/8-16 X 3 1/2 TAPPEJ 11 IH3B16 NUT, m 3/8-16 4 la 10116907 ICWTORS STRAIGHT TRI ELECTRDBE I 13 ^S*E516 5/16 FLAT WASHER 14 !0n6%7 ffiUNTlNQ BRACKET TORCH BURNER LDNO 1 15 10116968 MDUNTMC BRACKET TORCH BURICR SHORT 1 16 vmx 3/8 FLAT VASIO 4 17 :r8i TERHINAL CUP, 1/4 X 90 KG, 1 le IH51618 1/4-20 SERRATEB 1£X NUT 4 19 10116912SC3 IGNITDR BRACKET COVER 1 20 ;P83212S SCREW. PAN HEAD PHILLIPS 8-32 X 3/3 SST 6 21 IH5165a 5/16-18X1,0 ffiX ICAIl SCREW 4 12 rt.516 LOCK VAStCR 4 33 ll0116912SC2rC BRACKET NTS. ICNITDR STRAIGHT 1 TORCH BURNER ASSY TRI-ELECTRDDE LEFT DR RIGHT (DPTIDNAL) riTLEi 500 DISPLAY BURNER ASSEMBLY GSlOO PAGE 1 DF 4 • If (2) TITLE. 700 DISPLAY BURNER ASSEMBLY SINGLE GAS BOX NATURAL GAS PROPANE GAS EM # DESCRIPTION PART NO PART NO. QTY SINGLE GAS BOX (GSIOOrB) 120 VOLT 120 VOLT 1 GAS BOX WELDING ASSEMBLY 110120301 110120301 1 2 CORD POWER 120 VOLTS 110969174 110969174 1 3 HEYCO STRAIN RELIEF #LFT 1/2" 3231 3231 1 4 SELECTOR SWITCH 110116926 110116926 1 5 PILOT LIGHT COLOR OF LENS GREEN 110116928 110116928 1 6 CONTROL DIGITAL T1611110 1101169191 1 7 LOCK CAM 03/4" STRAIGHT STYLE CAM 110116913 110116913 1 8 BASE MOUNTING, PRESSURE SENSITIVE ADHESIVE BACKED 1101169113 1101169113 7 9 WASHER #8 WSAE8 WSAE8 13 10 NUT HEX 8-32 NH832 NH832 4 11 SCREW CLAMP TERMINAL CONTECTION 110116929 110116929 1 12 MOUNTING COLLARS WITH CONTACT BLOCK 110116927 110116927 1 13 LIGHT BULB, 24V, 2W TYPE BAGES 110116930 110116930 1 14 FLANGE ELBOW 1/2" W/SCREW & O-RING 110116995 110116995 1 15 NIPPLE, 1/2" X 6.0" BLACK PIPE THREAD 110116987 110116987 1 16 BRASS BALL VALVE, 1/2" THREAD FEMALE x FEMALE 2 21/64 600 PSI 110116991 110116991 1 17 ELB0Wri/2" 90 DEGREE BLACk PIPE MALE x FEMALE 110116988 110116988 1 18 GAS VALVE HOLDER 110120323 110120323 2 19 DIN RAIL, LONG 110120321 110120321 1 20 CARRIAGE BOLT, 1/4-20 x % BC142034 BC142034 2 21 WASHER, SAE 1/4" WSAE14 WSAE14 2 22 NUT, HEX 1/4-20 NH1420 NH1420 2 23 SCREW, PHIL, PAN HEAD 8-32 x 3/8 STAINLESS STEEL SP83238S SP83238S 9 24 WASHER, #8 INTERNAL TOOTH LOCK WLIT8 WLIT8 6 25 SCREW, PHIL, PAN HEAD 8-32 x 5/8 STAINLESS STEEL SP83258S SP83258S 4 26 IGNITION GAS CONTROL, 24 VAC 110116909 110116909 1 27 DIN RAIL, SHORT 110120322 110120322 1 28 BRIDGE, PLUG 2 RED 110116920 110116920 1 29 BRIDGE, PLUG 3 RED 110116922 110116922 1 30 END COVER 110116924 110116924 31 TERMINAL BLOCK 110116919 110116919 18 32 WIRE TIE ,190WX4,0" LONG 1101169114 1101169114 11 33 WIRE HARNESS SINGLE GAS BOX RIGHT SIDE 110120331 110120331 1 34 WIRE HARNESS SINGLE GAS BOX LEFT SIDE 110120333 110120333 1 35 EV2 CABLE 110116916 110116916 1 36 TRANSFORMER, 24V DUAL INPUT 1101169194 1101169194 1 37 MD CABLE W/SCREW AND GASKET 110116918 110116918 1 38 THERMOCOUPLE 1101169110 1101169110 1 39 WIRE 3239-16-26-40KV WHITE - 4 FEET 110116999 110116999 40 BRIDGE. PLUG 3 RED 110116921 110116921 1 41 NUT, CONDUIT 1/2' NC12 NC12 1 42 EV1 CABLE 110116914 110116914 1 43 VALVE GAS COMB HI/LO 110116910 110116911 1 44 PLUG, BUTTON 7/8 IN, MPP90006 MPP90006 1 45 ' FLEX CONNECTOR " 1101169234 1101169234 1 46 CONDUIT 1/2 LIQUID TIGHT CWT12 CWT12 1 47 CONDUIT CLIP 1101169235 1101169235 3 48 SLEEVE HIGH TEMPERATURE " 110116931 110116931 3 49 SCREW. PHIL, PAN HEAD 10-32 x 5/8 SP103258 SPI03258 2 50 5/16 FLAT WASHER WSAE516 WSAE516 6 51 1/4-20 SERRATED HEX NUT NH51618 NH51618 6 52 5/16-18X1,0 HEX HEAD SCREW BH516181 BH516181 6 53 3/8-16X1. BOLT HEX BH38161 BH38161 4 54 3/8 FLAT WASHER WSAE38 WSAE38 4 55 3/8-16 HEX NUT NH3816 NH3816 4 56 GAS BOX MTG, CHASSIS 1101169251 1101169261 1 0EXT5W L 24VAC-1 O- CTO OCOM 24VAC-2 O- Oven Electrical Info Diagrams are located on the oven and are also available in your oven's installation and operation manual. Electrical Code Limitations ELECTRICAL GROUNDING; This appliance must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical code. ANSI/ NFPA 70 or the Canadian Electrical Code. CSA C22.1 as applicable. WARNING Electrical Grounding Instructions: This appliance is equipped with a three prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. DO NOT cul or remove the grounding prong from this plug. Warning: Always disconnect power cord from electrical outlet before servicing any electrical component in this oven. Wire diagram Warning: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. 45 DOUBLE GAS BOX NATURAL GAS PROPANE GAS ITEM # DESCRIPTION PART NO. PART NO. QTY. DOUBLE GAS BOX 120 VOLT 120 VOLT 1 GAS BOX WELDING ASSEMBLY 110120301 110120301 1 2 CORD POWER 120 VOLTS 110969174 110969174 1 3 HEYCO STRAIN RELIEF #LFT 1/2" 3231 3231 1 4 SELECTOR SWITCH 110116926 110116926 1 5 PILOT LIGHT COLOR OF LENS GREEN 110116928 110116928 2 6 CONTROL DIGITAL T1611110 1101169191 1 7 LOCK CAM 03/4" STRAIGHT STYLE CAM 110116913 110116913 1 8 BASE MOUNTING PAD 1101169113 1101169113 11 9 WASHER #8 WSAE8 WSAE8 11 10 NUT HEX 8-32 NH832 NH832 5 11 SCREW CLAMP TERMINAL CONNECTION 110116929 110116929 1 12 MOUNTING COLLARS WITH CONTACT BLOCK 110116927 110116927 2 13 LIGHT BULB. 24V, 2W TYPE BAGES 110116930 110116930 2 14 FLANGE ELBOW 1/2" W/SCREW a O-RING 110116995 110116995 2 15 NIPPLE, 1/2" X 6 0" BLJACK PIPE THREAD 110116987 110116987 2 16 BRASS BALL VALVE, 1/2' THREAD FEMALE x FEMALE 2 21/64 600 PSI 110116991 110116991 2 17 ELBOW, 1/2" 90 DEGREE BLACK PIPE MALE x FEMALE 110116988 110116988 2 18 GAS VALVE HOLDER 110120323 110120323 4 19 DIN RAIL, LONG 110120321 110120321 1 20 CARRIAGE BOLT, 1/4-20 x BC142034 BC142034 4 21 WASHER. SAE 1/4" WSAE14 WSAE14 4 22 NUT, HEX 1/4-20 NH1420 NH1420 4 23 SCREW. PHIL, PAN HEAD 8-32 x 3/8 STAINLESS STEEL SP83238S SP83238S 11 24 WASHER, #8 INTERNAL TOOTH LOCK WLIT8 WLIT8 4 25 SCREW. PHIL, PAN HEAD 8-32 x 5/8 STAINLESS STEEL SP83258S SP83258S 4 26 IGNITION GAS CONTROL, 24 VAC 110116909 110116909 2 27 DIN RAIL, SHORT 110120322 110120322 1 28 BRIDGE, PLUG 5 RED 110116923 110116923 1 29 BRIDGE, PLUG 3 RED 110116922 110116922 4 30 END COVER 110116924 110116924 4 31 TERMINAL BLOCK 110116919 110116919 25 32 WIRE TIE ,190W x 4,0" LONG 1101169114 1101169114 11 33 WIRE HARNESS DOUBLE GAS BOX RIGHT SIDE 110120332 110120332 1 34 WIRE HARNESS DOUBLE GAS BOX LEFT SIDE 110120334 110120334 1 35 EV2 CABLE 110116916 110116916 2 36 TRANSFORMER, 24V DUAL INPUT 1101169194 1101169194 1 37 MD CABLE W/SCREW AND GASKET 110116918 110116918 2 38 THERMOCOUPLE, STONE HEARTH OVENS 1101169110 1101169110 1 39 WiRE 3239-16-26-40KV WHITE - 4 FEET 110116999 110116999 3 40 WIRE 3239-16-26-40KV WHITE - 6 FEET 110116999 110116999 3 41 NUT, CONDUIT 1/2" NC12 NC12 1 42 EVl CABLE 110116914 110116914 2 43 VALVE GAS COMB HI/LO 110116910 110116911 2 45 FLEX CONNECTOR 1101169234 1101169234 1 46 CONDUIT 1/2 LIQUID TIGHT CWT12 CWT12 1 47 CONDUIT CLIP 1101169235 1101169235 3 48 SLEEVE HIGH TEMPERATURE 110116931 110116931 6 49 SCREW. PHIL, PAN HEAD 10-32 x 5/8 SP103258 SP103258 2 50 5/16 FLAT WASHER WSAE516 WSAE516 6 51 1/4-20 SERRATED HEX NUT NH51618 NH51618 6 52 5/16-18X1,0 HEX HEAD SCREW BH516181 BH516181 6 53 3/8-16 XI, BOLT HEX BH38161 BH38161 4 54 3/8 FLAT WASHER WSAE38 WSAE38 4 55 3/8-16 HEX NUT NH3816 NH3816 4 56 GAS BOX MTG, CHASSIS 1101169251 1101169251 1 57 GAS BOX MANIFOLD ASSY 1101169261 1101169261 1 C30UGHPRC3 STEARNS PRODUCT DEVELOPMENT CORPORATION fteviH Aw. Port*.CA92570 TefcCa00)M*-67I7 • r»jc t«l)6S7-4S94 Phone (951)657-0379 Toll Free (800)624-6717 Fax (951)657-4594 SECTION TWO: OPERATION OF OVEN Controller Configuration Gas Oven details Wood Oven Details Coal Oven Details Char-grill Details OPERATIONS MANUAL TECHNICAL DETAILS - WOOD & GAS MODELS 3.5 ft / 4 ft. / 4.5 ft. / 5 ft. / 6 ft. / 7 ft. / RECT. MODELS fPlease read in conlunctlon with supplied videol "Oven is restricted to cooking pizza and bread products only." The DOUGHPRO OVEN , only requires wood for satisfactory operation. Some models have the extra facility of gas backup for those clients that are looking for a more automated cooking system. However, we recommend that wood is continually burning in the oven during cooking to impart the special smoked flavor attainable with this oven design. Normally 2 or 3 logs of timber are sufficient. It is recommended not to exceed 8 logs at one time. le. "Do not over fire. If flame spills out of the oven opening, you are over firing." In ail circumstances it is recommended that cooking is not attempted until the oven has reached a temperature of 350°F (175°C). The oven cavity is basically self-cleaning. A slightiy damp mop is handy to wipe the oven floor area to clear ash debris. Do Not use a very wet mop as this will wear and/or damage the mantle surface. The roof and wall area ofthe oven is self-cleaning by the oven temperature which should exceed 790°F (420°C) from time to time during warm-up periods. If discoloration or contamination should appear, firing the oven to a high temperature for a couple of hours should restore these areas to a clean finish. 53 20281 Harvill Avenue Perris, CA 92570 (800) 624-6717 Fax (951) 657-4594 Controller Configuration Instructions 1. Press POWER to turn on the controller. Indicates temperature of oven deck Piess to adjust temperatisre up or down 2. While holding SET press the ARROW A or ARROW T to reach desired temperature. 54 DOUGHPRO 20281 Harvill Avenue Perris, CA 92570 (800) 624-6717 f^ax (951) 657-4594 3. Holding ARROW • and ARROW • simultaneouslv for 5 seconds allows you to access the main menu, 10 seconds of idle time wiii exit this menu. 4. To Browse the menu. Press ARROW T -1. Off Set - 2. Alarm - 3. Mode 1 = Gas Oven Mode2 = Solid Fuel - 4. Degree F ° or C " 55 20281 Harvill Avenue Perris, CA 92570 (800) 624-6717 Fax (951) 657-4594 -lu:Ll = Burner 1, Under set point, Lo output, l=^on shows: Torch burner on HI below set point, totally off above set point point. -lu:Hl = Burner 1, Under set point, Hi output, 1 = on -lo:L0 = Burner 1, Over set point, Lo output, 0 = off -lo:HO = Burner 1, Over set point, Hi output, 0 = off -2uLl = Burner 2, Under set point, Lo output 1== on shows: Display burner on HI below set point, on LO above set point. -2u:Hl = Burner 2, Under set point, Hi output, 1 on -2o;Ll = Burner 2 , Over set point, Lo output, 1 = on -2o:H0 - Burner 2, Over set point. Hi output, 0 = off TO REPLACE OR SERVICE CONTACT DOUGHPRO 1-800-624-6717 56 Gas Ovens tmHiBmm 57 The following explains the temperature control procedure for the three heating methods. USING GAS ONLY In this situation, the burner will start and heat the oven to the preset 'SV temperature on the temperature controller. Once the oven has reached this temperature, the burner will automatically turn to 'LOW FIRE'. This flame will maintain the oven temperature until the temperature starts to fall below the 'set point' (SV) at which the 'HIGH FIRE' will cut in & heat the oven back to "set point"(SV). This cycle will continue as long as the oven is switched to this position, maintaining the temperature within a few of degrees either side of set point. USING GAS AND WOOD The above mentioned cycle is the same if using both fuels. Although, once the oven has reached set point and turned to 'LOW FIRE', should the temperature continue to rise, (due to the timber) the gas burner will turn 'OFF' approximately 60°F (20°C) above set point and wait for the temperature to fall below the "Set Point" (SV) Temperature. The burner will only operate within the range of, "Set Point" (SV) plus 60°F(20°C), it will automatically start again once the temperature falls below this preset range. USING WOOD ONLY Using 'wood only' in an oven that has a gas back up system is quite an acceptable practice and quite a common practice. The digital temperature controller can tell you the present oven temperature ('PV') when the operating switch is set in the control position. This is very useful for gauging the fuel requirements ofthe oven. Or contact the DoughPro Ovens head office or authorized dealer. 58 GENERAL GAS DETAILS The models with gas attached provide 57,000 -152,000 BTU's heat input. (Depending on gas type as previously mentioned and model purchased. Within the oven space is a temperature probe (thermo-couple), which signals the digital controller to cycle the burner between 'ofT, and 'low flame' and 'high flame'. The burner is ignited by switching the main switch, located on the front of the control box. Setting the switch to 'burner on' position, energizes the gas control system, ignites the main gas flame, (which is automatically ignited by a sparking device) Within 6-10 seconds the main gas burner will be ignited automatically. If for whatever reason the burner fails to ignite reset the main control switch and the system will repeat the process. If after three attempts it does not light reference should be made to DoughPro Ovens or their authorized agent to arrange for service to the equipment. On the front panel of the control box is a digital temperature gauge that shows the internal oven temperature 'PV and also displays (must press 'MODE' button) the preset 'set point' 'SV temperature. When the oven temperature reaches the 'set point' temperature the gas system goes to 'low flame' operation. If the oven temperature rises 60°F (20°C) above the 'set point' (due to the wood fire), there is no more heat required from the gas system and the flame will turn off. it will automatically turn on when the oven temperature drops below the 'set point' temperature. The preferred temperature 'set point' we have found to be quite varied, subject to different clients' tastes and cooking styles. The light above the burner control illuminates when the burner is ignited raising the temperature of the oven to 'set point'. Due to the density of the high temperature castable ceramic used in the construction of the oven, it retains heat very well and the operator is advised that the most successful flame for pizza cooking is with a pile of smoldering embers from timber. It is possible for the pizza oven to be too hot using timber. In this instance the oven should be left to cool down a little before an attempt is made to cook in it. The oven can be run on timber or gas alone. 59 PREHEATING / COOKING 1. Turn exhaust fan on at switch. 2. Turn the gas on (burneron) atthe switch underthe oven. Temperature should be set to 600-750"'F(350-400°C) or as instructed by Chef. 3. Light the fire in the mouth of the oven then push it into the middle for at least half an hour before pushing it to one side. As described in the operation section of this manual and as can be seen on the instruction video. The longer the fire is kept in the middle of the oven floor (not at the front) the greater the floor temperature will be, which helps to cook the bases of the pizzas better. Therefore, keep the fire in the middle ofthe oven till a short time before the meal session begins. 4. Clean the floor priorto cooking. Remove fire ashes from the floor centre using a moist (damp not dripping wet) rag on a broom. 5. Place the plug door in oven mouth outside core cooking times to enable the oven to keep the heat in. The position of this door in the opening IS CRITICAL. The door must be sitting in past the flue area. This way, the exhaust gas is sucking cool air instead of heat from the oven. OVEN DIAGRAM CROSS SECTION: OVEN DOOR POSITION imiiaticr posmc t KH PWC DOORS. CROSS SECTION OVEN DOOR POSITION Note: Door should be located as per this diagram to ensure maximum efficiency of the Experiment leaving exhaust fan off overnight-the purpose of this is to try using less timber and more heat in the oven in the morning - less start up energy required. Place the front door in the mouth ofthe oven outside cooking times to keep the heat in. Another hint is to leave some timber in the oven over night away from the fire area to dry out. This makes for easier start up the next morning with very lowsmolie production. NOTE: PLEASE NOTE EXHAUST FLUE NEEDS TO BE CLEANED AT THREE MONTHLY INTERVALS 60 FIRING UP TO COOK (See Video) As per the preheat, start a small fire in the mouth of the oven with kindling (placed on folded cardboard) and proceed making the fire with larger timbers. Once you have the large timber eg. 4-5"(100-125mm) diameters, burning, push the fire to the back or side. From cold, allow the oven approximately 3 hours to heat up initially. Thereafter, warm up should take about 90 minutes. Using gas can reduce this time. (Once the oven has been operated daily, the oven will be hot on arrival in the morning and may take as little as one hour to reheat.) The oven temperature is basically controlled by the size ofthe fire or the 'set point' ofthe gas system and the draft up into the flue system. In all circumstances it is recommended that cooking is not attempted until the oven has reached a temperature of 350°F (175°C). Gas Ovens, the gas flame modulates 'off, 'low flame' and 'hi flame' keeping the oven at the desired temperature 500-750°F (250-400°C). Once the oven reaches cooking temperature the pizzas can be placed in the oven with or without trays within 12" (300mm) of the fire and in layers out. If the gas backup jet does not appear to be firing much, it may just mean there is sufficient heat from the fire to satisfy the thermostat not to fire the burner. 61 Wood Ovens Wood Fired Ovens. (WO) Optimum temperature for pizzas is approx. 660°F (350°C). If there is no temp gauge installed, however, once the oven has been preheated and has been heated to cooking temperature once, the oven will reheat in about one hour. If pizzas do not cook in around five minutes, either the oven is too cool (a largerfire required) orthere is too much draft in the flue. The pizzas should be rotated about to suit their cooked condition. The chef soon becomes familiarwith the radiated and reflected heat conditions in the oven and moves his pizzas around to suit this. Most restaurants place the dough directly on the brick although they can be placed on trays for time enough to toast the base a little before placing directly onto the brick. Others leave the pizzas on trays for the whole process. This is a decision forthe Executive chef. Wl90dltX»( As the timber embers reduce, more timber should be placed on the fire. When there appears to be too much ash, simply drag this out and place in your ash receptacle. Removing ash shouid always be done with great care as hot embers may be hidden in the ash. There is, however, surprisingly little amount of ash compared to the timber entered and most restaurants only clean out once a day, before start-up. The gas flame will modulate automatically all day. Note the quantity of ash reduces with the better quality of hard wood used. 62 63 TYPES OF WOOD RECOMMENDED TO USE ON A WOOD FIRE OVEN Wood Type Heat Lbs/Cord Lighting Coaling Sparks Fragrance Alder Med-Low 2500 Fair Good Moderate Slight Apple High-Med 4400 Fair Excellent Few Excellent Ash High 3500 Fairly Difficult Good-Excellent Few Slight Beech High 3800 Difficult Excellent Few Good Birch (white) Medium 3000 Easy Good Moderate Slight Cherry Medium 2000 Fair Excellent Few Excellent Elm High 2300 Very Difficult Good Very Few Fair Hickory Very High 4200 Fairly Difficult Excellent Moderate Excellent Maple (red) High-Med 3200 Fairly Difficult Excellent Few Good Maple (sugar) High 3700 Difficult Excellent Few Good Mesquite Very High Very Difficult Excellent Many Excellent Oak (live) Very High 4600 Very Difficult Excellent Few Fair Oak (red) High 3700 Difficult Excellent Few Fair Oak (white) Very High 4200 Fairly Difficult Excellent Few Fair Pecan High Fair Good Few Good Used solid wood fuel only DO NOT USE products not specified for use witti ttiis oven 64 Wood only stainless sleel wood bc n Wood storage and ash disposal: It is highly recommended that a wood box be purchased with the oven; Doughpro heavy duty stainless steel wood box can help you storing the wood that is going to be use throughout the day. the majority ofthe wood should bc store outside the main building: it needs to be covered to stay dry. After burning the wood, the ash has to be dispose properly, clean the oven with a long handled bmsh and retrieve the ashes from the oven with long handled shox'cl. it is highly recommended that an ash dolly bc purchase with the oven to avoid dumpster fires. Ventilation: Doughpro recommends that wood ovens, or any using solid fuel including coal, need to be vented independently of other pieces of cooking equipment. Note: Always follow hood manufactures cleaning and maintenance procedures. Cleaning: Doughpro recommends cleaning the oven duct regularity to prevent any hood or duct fire. CAUTION: Never use gasoline, kerosene, charcoal lighter fluid, or similar liquids to start or freshen a fire in this oven. 65 5.00 -OVEN EXHAUST SPIGOT DOOR PLUG l-l . . .Ij—i) I I PF SECTION A-A 32.43 -35.93 — A- jll I TTT •I * 28,00 -WOOD BOX REQUIRE WOOD OVEN cn n o > o < m Z REMOVING ASH BOX It is recommended to empty the ash box at the start of the following work day once that all the ambers and cinder have thoroughly cooled. Unlatch ash box from upper section and roll out ash box away from the oven to properly dispose ashes. W/hen installing the ash box back to the oven, it is very important to latch the bottom section of the box with the upper section, so there is not gap in between. 68 Char-grill Char-grill Option. If your oven is equipped vi/ith a Char-grill option the operating procedure for this unit is independent of all other oven operation. To use the Char-grill the gas pilot light is to be lit by turning and depressing the control knob to the pilot position, pressing the ignitor button. Once the pilot flame is ignited the control knob can be released after 30 seconds and the pilot should rennain on. (if it doesn't, repeat the procedure). The char-grill control tap can then be set to the desired setting to cook on the grill plates. The control knob has positions for 'high flame', 'low flame', and in between settings. There is also position for 'pilot only' and 'fully off. Any problem with the operation ofthe char-grill should be reported to 'DoughPro Ovens' head office. Or your local representative. Service work should only be performed by authorized personal. 70 Char-grill Operation It is necessary to develop a consistent and simple temperature management plan for cooking on your char-grill. This plan should be based on the most appropriate grill temperanjres for your products. We have outlined the basic steps below to begin operating your char-grill. • To light char-grill turn knob till both red lines line up. • push knob in and hold in to relea.se gas. press ignitor button to ignite the flame • once lil hold knob in for 30 seconds to lit the pilot • once pilot is lit tum the knob to the on position. 71 OVEN GRATES: Doughpro recommends cleaning the grates before the oven is going to be use on the next day, this way the grates have completely cool down during the night when the oven is not in use. Remove grates from char grill and clean using a sharp wire brush. Never take a hot grate and put it in water, this will degrade the life of the grate. 72 o T3 CD B •s ~ s £ <L) C3 L» U : # S * £ • &XJ o -E (J • • i! c > o ' 0) • 1^ - o .S 5 = i nj nj •> <i! c o " '5 ^ '5 1. M > o 3 S : I ^ • o ^ & o -a 3 O O U Q r • U OJ ^ 0 S § " E •£ § S 5i >, O o o £ C U 1 ^ 1.1 D ^ (U e-'z 3 O O. 3 ITEM NO. PART NUMBER DESCRIPTION OTY, 1 110120500 CHAR GRILt ASSY STANDARD 1 J 110120545 SVITCH ASST CHAR GRILL 1 3 110120514 1/2 X 24 SST HOSE 1 4 110120513 1/4 X 36 SST HOSE 1 5 110120512 ELBOW 90 DEGREES I 6 1101169252 IGNITION PACK 1 7 11080558 PUSH DDTTON SWITCH 1 imii CHAR GRILL ASSY EXPLODE I Bcn lore Finishing forthe Day When you have finished for fhe day, simply turn off the gas at the switch and if you wish, spread the coals. This is not always necessary. Any size fire can be left burning safely. Some owners put another log on to keep the oven hot. It is safe to leave the fire burning and the gas switched on or off. The oven is maintenance free and comes with a 10 year guarantee on the body ofthe oven. The gas equipment, where installed, comes with a twelve month guarantee. Astainless steel plug door is available and recommended for the oven to keep the heat in overnight. REGULAR FLUE MAINTENANCE IT IS CRITICAL THAT THE FLUE BE CLEANED OUT ON A BI-MONTHLY BASIS TO REDUCE THE DANGER OF FLUE FIRE CAUSED BY THE BUILD UP OF SOOT AND FAT IN THE FLUE. WITH EXPERIENCE YOU WILL BE ABLE TO CUSTOMIZE A SCHEDULE TO SUIT YOUR PARTICULAR REQUIREMENTS. INITIALLY BI-MONTHLY INSPECTIONS ARE RECOMMENDED. CONTACT THIS OFFICE IF YOU REQUIRE MORE INFORMATION ON THIS MATTER. 75 CARE AND CLEANING OVEN FLOOR: Doughpro recommends brushing food particles and fire debris from the oven floor using Doughpro long handled floor brush or any other wire brush with a long handle. Never scrape oven floor with metal tools having sharp edges and corners. If necessary use a wet rag around the brush head and use it to wipe the floor. OVEN COAL GRATES: Doughpro recommends cleaning the coal great at least once a month or as necessary. Never use water inside the oven to put out the coal. Before removing the coal grate make sure all the coal have completely burned out, use Doughpro long handled coal shovel to remove all the ashes from the oven. Ashes must not be poured into buckets made from combustible matenal. Remove coal grate from the oven and clean using a sharp wire brush. STAINLESS STEEL SURFACES: Clean stainless steel faces with soapy water using a soft, clean cloth, other parts such as door plugs, oven tools and door extensions must be clean the same way. Never use harsh abrasive metal scouring pads, use only non-abrasive scouring pads when required. DUCT: As with all commercial cooking equipment Doughpro recommends cleaning the oven duct regularity to prevent any hood or duct fire. DOOR PLUG(S): The door plugs are used to retain the heat while the oven is not in use, door plug(s) can be installing during the night to retain the heat. 76 OVEN VENTING RECOMMEND.\TIONS When installing a Doughpro oven there are some basic guidelines to follow with regards to oven venting that will help ensure proper operation and performance of the gas burners on the oven. These guidelines will also help prevent damage to the oven gas and electrical components due to improper venting and installation. Note: Damage caused by improper venting and installation is not covered by the oven Warranty Most Doughpro ovens are buiit in to some sort of wall strucmre or enclosure. This creates the potential for different venting scenarios that can he detrimental to the operation and performance ofthe oven burners. Here are some basic rules thai to follow that will ensure a properly functioning oven installation. Illustrated examples are included below Guide line I: Thc only pathway for air lo enter the space beneath Ihe oven should be at the front of thc oven through the louvered access panel The only pathway for air to enter the space beneath the oven should be at the front of the oven at the perforated opening in the oven service panel provided with the oven, or on ovens equipped with an optional storage box, through the perforations provided on the oven storage box. This will eliminate the chance of air movement or cross drafts beneath the oven that can disrupt the oven burners. Guide line 2: Never block the tiow of air through the front access panel, a good airtlow is necessary for a good combustion to help ensure proper operation and performance ofthe gas burners on the oven. Do Not block the flow of air through the front service panel. It is required lo provide necessary combustion air to the oven burners. Airflow and service access must be provided from the front of the oven only at this ser\'ice panel. Do not relocate the oven air intake. See guide linel. Guide line 3: To ensure proper venting of the oven, you must use an appropriate exhau.st fan as described in this manual. There must also be an adequate source of make-up air provided to your kitchen space, (rooin that the oven opens to). The make-up air supply should not point directly at the oven. Other than the oven service panef do not provide make-up air or other ventilation into an enclosure that surrounds the oven. See Rule 1. Without proper make-up air the oven, (or any gas equipment) will not veni and operate correctly. 77 ACCESS PANELS: stainless steei access panel |^ Care must be taken to avoid covering any of the critical access or service points. Access service panels are offered in all Doughpro ovens and are easily removable by removing eight Phillips screws. Burners can be access by removing the access panel and screws in the front of the oven 78 Air inlote area Figure 1 and 2 show adequate venting; the oven is completely sealed so the only airs entering the space beneath the oven come through the louvered access panel. F Removable access panel ADEQUATE VENTING (FIGURE 2 FRONT VIEW) 79 UNADEQUATE VENTING (FIGURE 3 SIDE VIEW) Figure 3 and 4 Shows access panel being blocked, this will result in a poor combustion since air is not reaching the oven burners. The burners will not function properly and electrical components could be damaged due to improper venting. l||Wfilil!IP::i louvered access panel UNADEQUTE VENTING (FIGURE 4 FRONT VIEW) 80 i^xhaost air flow TT Exhaust air flow is pulled backwards through oven —" burners UNADEQUATE VENTING (FIGURE 5 SIDE VIEW) FIGURE 5 shows an added vent added to the wall behind the oven intended to increase air supply; this extra vent will create air movement beneath the oven and disrupt the operation of the oven burners. The airflow beneath the oven is altered as air moves from normal to low pressure. This air movement can be so severe as to cause the exhaust air to be pulled backwards through oven burners, leading to heat damage of oven electrical components. 81 =0 UNADEQUATE VENTING (FIGURE 6 SIDE VIEW) Figure 6 show the enclosure surrounding the oven is open to the attic space above the ceiling. Combustion air is diverted from oven burners because room is open to a low pressure area. This can cause a downdraft situation beneath the oven as the exhaust air is pulled backwards through oven burners, leading to damage of oven electrical components. 82 ' prn- 'firo •'}-••' Equal air pressi.sp Ceiiing Addition of an oven r isolates the oven from area thus equalizing air allowing normal a ceiling lijiw pressure I rpssure jnd irflow ADEQUATE VENTING (FIGURE 7 SIDE VIEW) Figure 7 shows the addition of an oven room ceiling isolates the oven from low pressure areas thus equalizing air pressure and allowing normal airflow to the oven burners. 83 Oven Installation Clearance WARNING: DO NOT PACK THE REQUIRED AIR SPACE WITH INSULATION OR OTHER COMBUSTIBLE MATERIALS. • Doughpro ovens must have a minimum l"clearance to combustibles from all sides, and 14" clearance to combustibles from the top (see figures below). Any construction above and/or 6" to either side of the door must be non-combustible. If building a facade that will contact the oven, use completely non-combustible materials. Please note that standard dry-wall (or sheet rock) is considered a combustible. Any openings between the enclosure and the oven should be sealed using non-combustible building materials. • Install this oven on a non-combustible floor surface which extends at least 35 inches in front of, and 30 inches to either side ofthe doorway opening. • Any combustibles within 3 feet of the oven doorway should be protected in a manner acceptable to the authority having jurisdiction. 1" S'de cteaf?r^ce l;o iivstaii orily 0!i a nor! combu,stible Hoo surface wh^ch extends 26'' in frofit. of 30" either side ;:>f the doorvvav oper; 84 ^^^1 i^^B • I ^^^1 ^^^B ^^31 ^^^B Phone (951) 657-0379 mmm IHP l^Ji 1^3 I^TI mm ^aJP TOII Free (SOO) 624-6? 17 ^^^^^••••••••••••i^^ Fax (951) 657-4594 STEAINS PIODUCT DEVELOPMENT CORPORATION smi mniS Alt. ftfris. CA fSW Tel; ffOO} eWNS7!7 • i'mi |f51) SECTION THREE: OVEN MATERIALS. The oven casing is mild steel with some stainless steel anchors. The oven legs are mild steel. The oven mantle is typically stainless steel. The Gas box is stainless steel. The gas box components standard industrial components (various non-ferrous metals) and standard electrical components. The upper oven cavity is "high temperature castable" The outer shell ofthe oven is covered with 2" of ceramic wool insulation. Including covering spigot (exhuast) with T'lnsulation. The oven base is high alumina clay brick with ceramic board insulation to the steel housing. Any glass item that might be incorporated is ceramic glass All ofthe oven materials are safe to handle providing they are not hot. Disposal of any materials stiouid be confirmed with a local authority as to type of disposal method suitable. Debris in the flue is soot. (Creosote, carbon and ash from the cooking oven.) The remains of the wood fire should be handled with care. The ash left in the oven may be hot and it will be dusty. Handle with care. it is recommended to store ash in a sealed container where the ash can be dampened and stored until finai disposal is arranged. 85 Gas valves pressure adjustment. Gas valves arc located inside tlie gas box system, use the key provided with the gas box to open the front panel to gain access to the gas valves. Any pressure adjuslment to the gas valves has to be performed by a experience or certilled gas technician. NOTE: For your safety individual shut off valve must be disconnected from gas supply when pressure testing is equal or less than Yi PSI. 86 DOUGHPRO OVENS. Sit Nova 826-501 (for Natural Gas): Sit Nova 826-500 (for Propane Gas) Adjustment supplement. Instructions to set up the Sit Nova 826 -501 combination Hi/Lo gas valve for natural gas. The procedure is identical f or propane systems althou gh the reader must refer to the Technical Details Chart for adjusted pressure requirements. Never attempt to convert gas types without first changing the combination valve model. This setup procedure should be carried out by an experienced gas technician and is performed in situ with the system fully operational. This document is a supplement to the SIT Group 826-827 NOVA sheets (PIN63AP7060/2) and the DoughPro installation & Operation manuals. The Sit Nova 826-501 combination gas valve Incorporates a gas pressure regulator which must be adjusted when the oven system is first commissioned or installed. The regulator controls the amount of gas that is supplied to the burner(s). The regulator has 2 settings, one for when the valve is set to Lo fire and the other to control the Hi fire setting. The SIT Nova combination gas valve is located in the oven system control cabinet, to the bottom left of the cabinet. ADJUSTERS Looking at the Sit Nova 826 you will cleariy see 3 solenoids. Two of thes e solenoids are to turn the gas on and off. The centre solenoid switches the flame from Hi fire to Lo fire. To achieve this the gas is supplied through two different pressure regulator circuits which gives the 2 flame settings, HI & Lo. It is very importance to follow these instructions to set up the gas pressure regulator on the Doughpro oven to achieve maximum performance. Each installation will vary and although the factory setting will produce a flame, it is necessary to fine tune the regulator setting to obtain maximum performance. This is standard practice for most gas appliances on Installation. For Doughpro Ovens using Natural Gas , the burner will (In most cases) have been jetted at the factory to produce 76,000BTU (SOM J) with a supply pressure (reg ulator outlet) of 4"WC (1 kPa). This is the Hi fire setting. The Lo fire setting is set to a lower pressure after the Hi fire setting has been adjusted. When this has been done it is necessary to recheck the Hi fire setting. Before you go further you shoul d familiarize yourself with the S IT combination gas valve to be aware of the location of the test and adjustment points. Refer to the following "Description page". 87 l»ESCt«ll»TIl»Rt 1 Ort-ofr iolertoid valw? EVl 2 Gas presstne mcidulatirict device i Adjustrrient screw for gas flow to the pilot 4 Inlet pressure test poitit 5 Outlet pressure test point 6 On-off solenoid valve EV2 7 Pilot outlet 8 Main rjas outlet 9 Holes (M5j for fixing flanges 10 Supplementary valve body fixing points 11 Connection for pressure regulator / combustion chamber compensation RG. 3 TfepMNlCAL. B.ftTft * Irv^r^tllation pr.isitjtii: - *Atoridng tsmpera^re riinge: RpieiSO) I, II airi III 6E3rnbr n,..50 T. class B • Autmislic; solenoid 1:^1 C\ms B (tfas? A ffl' mqilest) • Aiitcjiiafir snIenDidVi^w Class • [Class C or requfistj - 826 NWA Mefjpefj mnduking Amce outlet gas pressure settinc| farrge: raai. pressure (...SOrnbar min, pressure Z..,45mbai • ill uom stfipp.«l inr.s.lulatimj Amim oufci (py [it-fs^urr; %minq rarrge: 2,.2t!lW.i!irji»llte<iEr(:w) i..3i\-dm {mhcsml •TBfL rn::-m f? -Jsa.* ^L. taawmtaUins 88 REFER TO Fig. 5; Red Lion Ti 6 temperature controller on page 4 for locations of controls referred to in the following procedure. 1. To begin adjustment, the gas main supply pressure should first be checked on the Inlet side of the regulator to confirm that sufficient pressure is being supplied. The screw for the supply pressure test point (labelled "4" In Fig 2.) can be removed and an appropriate fitting or hose used to connect to the test gauge. This should confirm pressure in excess of the required pressure of 8"WC. (2kPa). Pressure above 24"WC (6.0kPa) will damage the valve. 2. You should now fo llow the instructions in the oven operation manual to ignite and run the gas system. If this is the first time the system is ignited, it may take several attempts before the system is purged of air (refer to the manual for full instructions). 3. With the burner running you should confirm that the temperature controller on the front of the control cabinet door is set so that the SV (bottom display; "Set point Value") reading is at least 212°F (100°C) greater than the PV (top display; "Process Value") reading. Refer to figure 5 for the front panel layout of the temperature controller and the Installation manual for adjustment procedure. This procedure will ensure that the valve remain s on Hi fire while the adjustments are made. 4. Repeat step 1 with all other gas appliances in the kitchen also running at maximum, capacity to ensure the gas main is capable of the required flow . The screw for the supply pressure test point (labeled "4" in Fig 2) can be removed and the appropriate fitting or hose used to connect to t he test gauge. This should confirm pressure in excess of the required pressure of 8"WC (2kPa). Pressure above 24"WC (6.0kPa will damage the valve . If this reading is now below 8"WC (2kPa), the gas supply to the kitchen will need to be improved. The next step is to replace the test point screw (labeled "4" in Fig 2). Re-tighten screws with 22 lb/in (2.5Nm) torque and remove the outlet pressure test screw (5 in Fig 2). Connect to the test gauge and check the pressure. This time you require a pressure of 4"WC. (IkPa). If this is not the case you will need to remove the plastic cap (C in fig. 4; twist anti-clockwise and pull up) over the adjustment screws and use a 10mm spanner to adjust the large nut. (B in fig. 4; clockwise for more pressure and vise-versa). When the correct pressure is achieved the digital temperature controller should be adjusted so that the "SV" reading is 20°F (12°C) below the "PV" reading. This will cause the Sit Nova unit to switch to the Lo fire mode. .fm4 89 7. The Lo fire pressure setting can be set to a recommended pressure of 1.5"WC (0.375KPA). It can also be adjusted with the help of an observer to regulate the flame to a satisfactory size if it is found that the recommended setting is not functioning as desired (thi s may be the case with multi-burner ovens where a pressure of 1.6"WC (0.4kPa) Is the recommended minimum). With a screwdriver adjust the Philips head screw (A In fig. 4: clockwise for more pressure and vise-versa). Hold the position of nut (B in fig. 4) in place with the 10mm spanner (For propane gas "Lo" pressure settings contact DoughPro Ovens with full details of your oven.) 8. If this is the first set of pressure readings return to step 3 and repeat this procedure. 9. When the settings are correct replace the plastic cover (A in fig. 4) and the test point screw (5 in fig. 2). 10. Reset the Digital temperature controller to the required temperature. For new ovens be aware of Initial firing instructions in the installation manual. (Commissioning section). 90 fCiiiilP tEiii3^ ILwJi^ ^lisl^ IHHM HP*^ l^^^t iGiiili^ Warranty & Return Policy STEARNS PRODUCT DEVELOPMENT CORPORATION warrants all products manufactured by it against defects in workmanship or materials from the date of purchase for a period of (1) year on parts and labor. This warranty applies to only equipment purchased and used in the United States. Warranty period shall begin when equipment ships and will not exceed 90 days past the onginal shipment date. Warranty travel shall only be covered for 60 miles, ALL WARRANTY SERVICE CALLS MUST BE APPROVED BY DOUGHPRO. IF THIS PROCEDURE IS NOT FOLLOWED. WARRANTY SERVICE WILL NOT BE COVERED. Exclusions: 1. WOOD / GAS FIRED OVENS: STEARNS PRODUCT DEVELOPMENT CORPORATION warranty applies to the main body ofthe oven being steel / refractory and insulation shall be free from defects in materials and workmanship for a period of four years from the date of purchase. The gas equipment shall be free from defects in materials and workmanship for a period of one (1) year from the date of purchase. This warranty excludes the tandoori and home oven. Lifetime warranty against cracks on oven floor. 2. TANDOORI & HOME OVENS: STEARNS PRODUCT DEVELOPMENT CORPORATION warrants the Tandoori & Home Oven including gas equipment shall be free from defects in materials and workmanship for a period of one (1) year from the date of purchase. 3. Air compressors are excluded from this warranty, but STEARNS PRODUCT DEVELOPMENT CORPORATION may act as a warranty expeditor in certain instances regarding these compressors. The air compressor manufacturer provides a limited warranty and a copy of this warranty is furnished with all compressors sold by STEARNS PRODUCT DEVELOPMENT CORPORATION. For prompt handling of compressor warranty claims the instructions of the compressor manufacturer must be adhered to. 4. Equipment built to special order as well as accessories are not returnable unless defective within the terms of this warranty. 5. In no event shall STEARNS PRODUCT DEVELOPMENT CORPORATION be liable for consequential damages arising out of the failure of any of its products if operated improperly or caused by normal wear or damage by operator abuse. 6. BC2325 pedestal warranty disclaimer: Pedestals shall only be covered under warranty if they have been cleaned using the factory approved cleaning method, cracked or damaged pedestals must be inspected by the factory before warranty is authorized. Returned Merchandise Policy: Should it become necessary to retum any of the company's products, the following instructions must be adhered to: First, contact our customer service department for approval and a return authorization number. Please have the serial number of your item available at that time. All merchandise must be shipped freight prepaid by customer or service agency. Subject to the inspection of the product by the company, a restocking charge of 20% of the Net purchased price paid to STEARNS PRODUCT DEVELOPMENT CORPORATION will be assessed. Merchandise may not be returned for credit without prior written approval of STEARNS PRODUCT DEVELOPMENT CORPORATION. Collect shipments will not be accepted. No returns after 60 days of original shipment date on machines. Purchased parts may not be returned after 30 days. If upon inspection by STEARNS PRODUCT DEVELOPMENT CORPORATION or its authorized agent it is determined the equipment has not been used in an appropriate manner, has been modified, or has not been properly maintained, or has been subject to misuse, misapplication, neglect, abuse, accident, unauthorized modification, damage during transit, delivery, fire, flood, act or war, riot or act of God, then this warranty shall be deemed null and void. Terms & Conditions: 1. Prices indicated in the PRICE LIST are suggested retail prices and are shown in U.S, DOLLARS. 2. Terms of Payment: 1% 10 days, NET 30 days. 3. NEW ACCOUNTS: Satisfactory credit information must be provided before open account status can be extended. Unless agreed otherwise, all shipments will be made CCD., CASH IN ADVANCE. 4. PRICING: Prices, specifications, model numbers, capacities and accessories are subject to change without notice. 5. FREIGHT / ROUTING: Method of shipment will be determined by STEARNS PRODUCT DEVELOPMENT CORPORATION unless otherwise advised by PURCHASER. 6. DAMAGED CLAIMS: All merchandise shipped at purchaser's risk. Inspection must be made by purchaser at time goods are received. If goods are damaged, the PURCHASER shall request that the agent of the transportation company make a written notation on the proper shipping documents immediately and then file a claim for damage. GOODS DAMAGED IN SHIPMENT ARE NOT RETURNABLE. 7. RETURNS: Machines may not be returned after 60 days. Purchased parts may not be returned after 30 days. A restocking fee of 20% will be assessed on non-warranty returns. 8. TAXES: Prices indicated herein DO NCT include State, Federal, Local or foreign taxes or duties, nor do they include fees, permits, insurance or other levies, all of which are the responsibility of the purchaser. 9. All orders are subject to acceptance by STEARNS PRODUCT DEVELOPMENT CORPORATION. 10. Possession of this price list shall not be considered an offer to sell. ^'"t.Lr""" Count? of ^an IBiego DEPARTMENT OF ENVIRONMENTAL HEALTH FOOD AND HOUSING DIVISION P.O. BOX 129261, SAN DIEGO, CA 92112-9261 Phone: (858)505-6660 FAX: (858)505-6824 1 (800) 253-9933 vww.sdcdeh.orq PLAN APPROVAL SHEET DBA: Pieology 10/07/2014 SITE: 2647 Gateway Rd, Carlsbad, CA 92009 DEH2014-FFPP- 004089 BUSSINESS OWNER: Jon Horning/ Escondido Pie, LLC PLANS are approved contingent upon the following: 1) Department of Environmental Health (DEH) stamped plans shall be maintained at the jobsite and available for review at the time of the inspection. 2) Changes to equipment layout, menu, or application must be submitted for approval. Changes made without approval will make the plan approval null and void. 3) Obtain local Building Department and all applicable agencies permits and approvals. PRIOR TO FINAL INSPECTION AND APPROVAL OF PROJECT BV THIS DEPARTIVIENT. 4) All food and utensil-related equipment shall be certified to applicable sanitation standards by an ANSI accredited testing agency. 5) Upon completion of 60%-80% of construction, call (858) 505-6660 to schedule a mid inspection. In lieu of a plumbing inspection by DEH: a. Floor sinks shall be installed Vz exposed and equipped with an appropriate grill cover if no access is provided for cleaning. b. Drain lines shall slope %" per foot to gravity, shall not exceed 15' in length and shall terminate a minimum of 1" above the floor sink with a legal air gap. Drain lines shall not intercept walkways or door ways. c. No condensate drainage of any kind, including HVAC can drain to the mop sink. d. The entire floor surface must be sloped to the floor drains approximately 1/8 inch per foot or a four feet diameter depression that slopes 1:50 (approximately % inch per foot). e. Conduits of all types shall be installed within walls as practicable. When otherwise installed, they shall be mounted or enclosed in a chase so as to facilitate cleaning. f. Backflow devices shall be provided and initially tested upon installation by a certified tester. 6) An air balance test shall be furnished at the time of the final inspection for all hoods. 7) The operational Health Permit may be applied for after the preliminary inspection. New business owners are encouraged to be present at the time of the final inspection. 8) Owners and/or operators must pass an approved and accredited Food Safety Certification course. Proof of successful completion of this course is to be furnished at the final inspection. 9) At the time when the final inspection is requested, the facility shall have all utilities operational and all refrigeration shall have an ambient air temperature of 38T or below and shall be equipped with a thermometer accurate to +/- 2°F in the warmest section of the unit. All equipment is to be in place and functional. Plans reviewed bv Maria Oreqel. EHT / Serqk) Gracia @ (858) 505-6659 CALL (858)505-6660 AT LEAST 10 WORKING DAYS IN ADVANCE TO SCHEDULE PRELIMENARY AND FINAL INSPECTIONS. A FINAL INSPECTION SHALL BE CONDUCTED AND AN ENVIRONMENTAL HEALTH PERMIT SHALL BE ISSUED PRIOR TO OPENING AND OPERATING THIS FOOD ESTABLISHMENT. cc: File District Inspector "Emironmeniul and public health through leadership, partnership and science" SAN DIEGO REGIONAL HAZARDOUS MATERIALS QUESTIONNAIRE OFFICE USE ONLY UPFP# HV# BP DATE / / BusinessName , Business Contact Telephone # ( ) Project Address ^ r n-J> ^IAJ^- \ Zip Code APN# blC/C^ f^///h\AjW\ryh Dr. 9^1 , Zip Code Plan File# Pr*ao.„,.c, ^j^^ Telephone # The following questions represent the facility's activities, NOT the specific project description. PART I: FIRE DEPARTMENT - HAZARDOUS MATERIALS DIVISION: OCCUPANCY CLASSIFICATION: Indicate by circling the item, wrtiether your business will use, process, or store any of the following hazardous materials, jurisdiction prior to plan submittal. Facility's Square Footage (' 1. Explosive or Blasting Agents 5. Organic Peroxides 9. Water Reactives 13. Corrosives 2. Compressed Gases 6 Oxidizers 10. Cryogenics 14. Other Health Hazards 3. Flammable/Combustible Liquids 7. Pyrophorics 11. Highly Toxic or Toxic Materials 4. Flammable Solids 8. Unstable Reactives laterials. If any of the items are circlecl applicant must contact the Fire Protection Agency w/ith (including proposed project): I "I ^ Occupancy Rating: f\ ' i. 11. 12. Radioactives PART II: SAN DIEGO COUNTY DEPARTMENT OF ENVIRONMENTAL HEALTH - HAZARDOUS MATERIALS DIVISIONS (HMDl: If the answer to any of the questions is yes, applicant must contact the County of San Dlego Hazardous Materials Division, 5500 Overland Ave., Suite 110, San Diego, CA 92123. Call (858) 505-6700 prior to the issuance of a building permit. \ Expected Date of Occupancy: ' / 1 / I V FEES ARE REQUIRED. YES • • • • • • • Project Completion Date: / / • CalARP Exempt / Date Initials • CalARP Required I Initials • CalARP Complete I Date Initials N(X- (for new construction or remodeling projects) Is your business listed on the reverse side of this form? (check all that apply). Will your business dispose of Hazardous Substances or Medical Waste in any amount? JZi VVill your business store or handle Hazardous Substances In quantities equal to or greater than 55 gallons, 500 pounds 200 cubic feet, or carcinogens/reproductive toxins in any quantity? Date 0 Will your business use an existing or Install an underground storage tank? 0 Will your business store or handle Regulated Substances (CalARP)? O VVill your business use or install a Hazardous Waste Tank System (Title 22, Article 10)? Will your business store petroleum In tanks or containers at your facility with a total storage capacity equal to or greater than 1,320 gallons? (California's Aboveground Petroleum Storage Act). PART III: SAN DIEGO COUNTY AIR POLLUTION CONTROL DISTRICT: If the answer to any of the questions below is yes, applicant must contact the Air Pollution Control District (APCD), 10124 Old Grove Road, San Diego, CA 92131-1649, telephone (858) 586-2600 prior to the Issuance of a building or demolition permit. Note: if the answer to questions 4 or 5 Is yes, applicant must also submit an asbestos notification form to the APCD at least 10 working days prior to commencing demolition or renovation, except demolition or renovation of residential structures of four units or less. Contact the APCD for more information. YES NO 1. • • Will the subject facility or construction activities include operations or equipment that emit or are capable of emitting an air contaminant? (See the APCD factsheet at http://ywvw.sdapcd.org/info/facts/permits.pdf. and the list of typical equipment requiring an APCD permit on the reverse side of this from. Contact APCD If you have any questions). • (ANSWER ONLY IF QUESTION 1 IS YES) Will the subject facility be located within 1,000 feet of the outer boundary of a school (K through 12)? . (Search the California School Directory at http://www.cde,ca.gov/re/sd/ for public and private schools or contact the appropriate school district). Has a survey been performed to determine the presence of Asbestos Containing Materials? Will there be renovation that Involves handling of any friable asbestos materials, or disturbing any material that contains non-friable asbestos? Will there be demolition involving the removal of a load supporting structural member? • • • • Briefly describe business activities: I declare under penalty of perjury that to the best of my knowledge and belief thi are under penalty of perjury that to the be Name of Owner or Authorized Agent Briefly describe proposed project: em are true and correct. |lierth^^^^ns^jg^J]a:e Signature of Owner or Authorized Agent g / 21/ Date FIRE DEPARTMENT OCCUPANCY CLASSIFICATION:, BY: FOR OFFICIAL USE ONLY: DATE: EXEMPT OR NO FURTHER INFORMATION REQUIRED RELEASED FOR BUILDING PERIVIIT BUT NOT FOR OCCUPANCY RELEASED FOR OCCUPANCY COUNTY-HMD* APCD COUNTY-HMD APCD COUNTY-HMD APCD *A Stamp in this box onlv exempts businesses from completing or updating a Hazardous Materials Business Plan. Other permitting requirements may still apply. HM-9171 (02/11) County of San Diego - DEH - Hazardous Materials Division INDUSTRIAL WASTEWATER DISCHARGE PERMIT SCREENING SURVEY Date 14 Business Name Vi-i^lO^^j^ \\WQX\0^ Street Address ^(^41 (:r\ QJcc KKTTA^A 9s.0aA ^uX(r€ \b\ Email Address ^^^5 (3 l<046EL(-^rzn/T/V^50r. .f.^/^ ~ PLEASE CHECK HERE IF YOUR BUSINESS IS EXEMPT: (ON REVERSE SIDE CHECK TYPE OF BUSINESS) ^' Check all below that are present at your facility: Acid Cleaning Ink Manufacturing Nutritional Supplement/ Assembly Laboratory Vitamin Manufacturing Automotive Repair Machining/Milling Painting/Finishing Battery Manufacturing Manufacturing Paint Manufacturing Biofuel Manufacturing Membrane Manufacturing Personal Care Products Biotech Laboratory (i.e. water filter membranes) Manufacturing Bulk Chemical Storage Metal Casting / Fomning Pesticide Manufacturing / Car Wash Metal Fabrication Packaging Chemical Manufacturing Metal Finishing Pharmaceutical Manufacturing Chemical Purification Electroplating (including precursors) Dry Cleaning Electroless plating Porcelain Enameling Electrical Component Anodizing Power Generation Manufacturing Coating (i.e. phosphating) Print Shop Fertilizer Manufacturing Chemical Etching / Milling Research and Development Film / X-ray Processing Printed Circuit Board Rubber Manufacturing Food Processing Manufacturing Semiconductor Manufacturing Glass Manufacturing Metal Powders Forming Soap / Detergent Manufacturing Industrial Laundry Waste Treatment / Storage SIC Code(s) (if known): Brief description of business activities (Production / Manufacturing Operations): Description of operations generating wastewater (discharged to sewer, hauled or evaporated): Estimated volume of industrial wastewater to be discharged (gal / day): List hazardous wastes generated (type/volume): Date operation began/or will begin at this location: Have you applied for a Wastewater Discharge Permit from the Encina Wastewater Authority? Yes No If yes, when: Site Contact MI i^l^ \ ^\ry\ \~ Signature_ ENCINA WASTEWA" Title f#lU ^A^1A<\<^ Phone No. ^ •'^^l ' ^^(^ AUTHORITY, 6200 Avenida Encinas Carlsbad, CA 92011 (760)438-3941 FAX: (760)476-9852 DISCHARGE PERMIT EXEMPT LIST The comnnercial enterprises listed below are a partial listing of businesses that are exempt from industrial wastewater discharge permitting under normal operating conditions. They are exempt because (a) they discharge no process wastewater (i.e., they only discharge sanitary wastewater w/ith no pollutants exceeding any local limits), and (b) they have no potential to negatively impact the EWPCF or other wastewater treatment plants in the ESS. Any questions regarding exemptions should be referred to EWA Source Control staff. Automobile Detailers Barber/Beauty Shops Business/Sales Offices Carpet/Upholstery Cleaning Services Childcare Facilities Churches Community Centers Consulting Services Contractors Counseling Services Educational Services (no auto repair/film developing) Financial Institutions/Services Fitness Centers Gas Stations (no car wash/auto repair) Grocery Stores (no film developing) Home-based Businesses Hotels/Motels (no laundry) Laundromats Libraries Medical Offices (no x-ray developing) Mortuaries Museums Nail Salons Nursing Homes Office Buildings (no process flow) Optical Services Pest Control Services (no pesticide repackaging for sale) Pet Boarding/Grooming Facilities Postal Services Public Storage Facilities X! Restaurants/Bars Retail/Wholesale Stores (no auto repair/film developing) Theaters (Movie/Live) CITY OF CARLSBAD PLUMBING, ELECTRICAL, MECHANICAL WORKSHEET B-18 Building Division 1635 Faraday Avenue 750-602-2719 P. Project Address: -"""^ ' Permit No.: Information provided below refers to worb being done on the above mentioned permit only. This form must be completed and returned to the Buildinq Division before the permit can be issued. Building Dept. Fax: (760) 602-8558 17 Number of new or relocated fixtures, traps, or floor drains New buiiding sewer line? Ves_ Number of new roof drains? install/alter water line? Number of new water heaters? Number of new, relocated or replaced gas outlets? .?. Number of new hose bibs? No X X X X Residential Permits: New/expanded service: Number of new amps: Minor Remodel on^^- Ves No Commercial/Industrial: Tenant Improvement: Number of existing amps involved in this project: Number of new amps involved in this project: New Construction: Amps per Panel: Single Phase Number of new amperes_ Three Phase Number of new amperes_ Three Phase 480 Number of new amperes_ 200A 2 0 OA Number of new furnaces, A/C, or heat pumps? New or relocated duct worb? Ves j£_ X No Number of new fireplaces? Number of new exhaust fans? 2 Relocate/Install vent? Number of new exhaust hoods? Number of new boilers or compressors? Number of HP X B-18 Page 1 of 1 Rev. 03/09 CB142191 2647 GATEWAY RD 101 PIEOLOGY- 2,179 SF RETAIL TO RESTAURANT Final Inspection required by: • Plan • CM&I • Fire SW •ISSUED •cv. Approved BUIUDING PLANNING ENGINEERING IRE Expedite? DIGrrAL FILES Required? Y N Date HazMat APCD Health Forms/Fees Sent Rec'd Due? Encina Fire HazHealthAPCD PE&M Schooi Sewer {~ A Stormwater Special Inspection CFD: LandUse: By Tt/-3/l' 1^ Density: ImpArea: FY: Annex: Factor: PFF: Connnei Date Date Date Date Building Planning Engineering Fire 02-04-2015 City of Carlsbad 1635 Faraday Av Carlsbad.CA 92008 Plan Check Revision Permit No:PCRl500l Building Inspection Request Line (760) 602-2725 Job Address: Pernnit Type: Parcel No: Valuation: Reference #; PC #: Project Title: 2647 GATEWAY RD CBAD St: 101 PCR 2131912500 Lot#: 0 $0.00 Construction Type: 5B CB142191 PIEOLOGY-REVISE CEILING, LIGHT SERVICE LINE & EQUIPMENT CHANGES Status: Applied: Entered By: Plan Approved: Issued; Inspect Area: ISSUED 01/07/2015 RMA 02/02/2015 02/02/2015 Applicant: NIKKI STOUT 4635 CASS ST SAN DIEGO CA 92109 858 243-3240 Owner: REGENCY BRESSI LLC C/O CORNERSTONE REAL ESTATE ADVIS 100 WILSHIRE BLVD #700 SANTA MONICA CA 90401 Plan Check Revision Fee Fire Expedited Plan Review Additional Fees $187.50 $0.00 $0.00 Total Fees: $187.50 Total Payments To Date: $187.50 Balance Due: $0.00 Inspector: FINAL APPROVAL Date: Clearance: NOTICE: Please take NOTICE that approval of your project includes the Imposition" of fees, dedications, reservations, or other exactions hereafter coiiectiveiy referred to as "fees/exactions." You have 90 days from the date this permit was issued to protest imposition of these fees/exactions, if you protest them, you must follow the protest procedures set forth in Government Code Section 66020(a), and file the protest and any other required information with the City Manager for processing in accordance with Carlsbad Municipal Code Section 3.32.030. Failure to timely foiiow that procedure will bar any subsequent legal action to attack, review, set aside, void, or annul their imposition. You are hereby FURTHER NOTIFIED that your right to protest the specified fees/exactions DOES NOT APPLY to water and sewer connection fees and capacity changes, nor planning, zoning, grading or other similar appiication processing or service fees in connection with this project. NOR DOES IT APPLY to any fees/exactions of which vou have previousiv been given a NOTICE similar to this, or as to which the statute of limitations has previouslv othenAfise expired. C City of Carlsbad PLAN CHECK REVISION APPLICATION B-15 Development Services Building Division 1635 Faraday Avenue 760-602-2719 www.carlsbadca.gov Plan Check Revision No. fr iJ( / O C/C/ I Original Plan Check No. CB-142191 Project Address 2647 Gatewa^ Road Suite 101 Date Jan 7 2014 Contact NIKKI STOUT Ph 858-243-3240 Fax 858-272-8873 Email nikki.alexandra.stout@gmaii.eom Contact Address 4635 Cass Street City San Diego Zip 92109 General Scope of Work Original plans prepared by an architect or engineer, revisions must be signed & stamped by that person. 1 • Elements revised: [71 Plans • Calculations • Soils [7] Energy • Other 2. Describe revisions in detail 3. List page(s) where each revision is shown 4. List revised sheets that replace existing sheets Keeping existing circular gyp board ceiling that was going to demolislied in previous permit. Service line shape adjusted. Sonne equipment changes. Since area of gyp ceiling is now going to be kept, lighting has changed 5 • Does this revision, in any way, alter the exterior of the project? Q Yes 6. Does this revision add ANY new floor area(s)? OYes [71 No T. Does this revision affect any fire related issues? Q Yes 171 No 8. Is this a completife sit^ • vjes [7_ \7] No No L ^Signature ^ 1635 Faraday Avenue.lcarlstlaji CA^OOS Ph: 760-602- 2719 Eax: 760-602-8558 Email: building@carlsbadca.gov vwvw.carl5badca.gov EsGil Corporation In (Partnership witfi government for <BuiC<Cing Safety DATE: 1/16/2015 • APPLICANT • JURIS. JURISDICTION: City of Carlsbad • PLAN REVIEWER • FILE PLANCHECKNO.: 14-2191 rev(PCR15001) SET: I PROJECT ADDRESS: 2647 Gateway Rd. Suite 101 PROJECT NAME: Pieology T. I. Revisions Xi The plans transmitted herewith have been corrected where necessary and substantially comply with the jurisdiction's building codes. I I The plans transmitted herewith will substantially comply with the jurisdiction's codes when minor deficiencies identified below are resolved and checked by building department staff. I I The plans transmitted herewith have significant deficiencies identified on the enclosed check list and should be corrected and resubmitted for a complete recheck. I I The check list transmitted herewith is for your information. The plans are being held at Esgil Corporation until corrected plans are submitted for recheck. I I The applicant's copy of the check list is enclosed for the jurisdiction to forward to the applicant contact person. I I The applicant's copy of the check list has been sent to: EsGil Corporation staff did not advise the applicant that the plan check has been completed. I I EsGil Corporation staff did advise the applicant that the plan check has been completed. Person contacted: Telephone #: Date contacted: (by: ) Email: Mail Telephone Fax In Person • REMARKS: By: David Yao Enclosures: original approved plan EsGil Corporation • GA • EJ • MB • PC 1/12 9320 Chesapeake Drive, Suite 208 • San Diego, Califomia 92123 • (858) 560-1468 • Fax (858) 560-1576 City of Carlsbad 14-2191 rev(PCR15001) 1/16/2015 [DO NOT PAY- THIS IS NOT AN INVOICE] VALUATION AND PLAN CHECK FEE JURISDICTION: City of Carlsbad PLANCHECKNO.: 14-2191 rev(PCR15001) PREPARED BY: David Yao DATE: 1/16/2015 BUILDING ADDRESS: 2647 Gateway Rd. Suite 101 BUILDING OCCUPANCY: BUILDING PORTION AREA ( Sq. Ft.) Valuation Multiplier Reg. Mod. VALUE ($) revisions Air Conditioning Fire Sprinklers TOTAL VALUE Jurisdiction Code cb By Ordinance Bldg. Permit Fee by Ordinance • j Plan Check Fee by Ordinance • ] Type of Review: • Complete Review $187.50 • Structural Only n Repetitive Fee Repeats * Based on hourly rate Comments: • Other g Hourly EsGil Fee 1.5 $100.00 Hrs. $150.00 Sheet 1 of 1 macvalue.doc + PCR15001 2647 GATEWAY RD 101 PIEOLOGY-REVISE CEILING, LIGHT CCDV/irc: I IMP SL POI IIPMPMT rwAMnp.c; Final Inspection required by: • Plan • CM&I • Fire SW •ISSUED •cv. Approved Date BUILDING PLANNING ENGINEERING FIRE Expedite? Y N DIGfTAL FILES Required? Y N By HazMat APCD Health Forms/Fees Sent Reed Due? By Encina Fire HazHealthAPCD PE&M School Sewer Stormwater Special Inspection CFD: Y LandUse: N Density: ImpArea: R": Annex: PFF: Y N Comments Date Date Date Date Building Planning Engineering Fire Done • Done • Done • Done