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HomeMy WebLinkAboutTaylor Ball of California Inc; 1998-01-12; 32441 Part 2 of 3there are no bars in position to which dowels may be tied, No. 3 bars shall be added to provide proper support and anchorage. Bending of dowels after placement of concrete will not be permitted unless approval is obtained. H. Check architectural, structural, mechanical, and electrical drawings for locations of anchor botts, anchors, inserts, conduits, sleeves, and other items which are required to be cast in concrete, and make necessary provisions to ensure that reinforcing steel will not conflict with the placement of such embedded items. I. Cleaning: Reinforcement at time of pour, shall be free of coatings that would impair bond to concrete. J. Welding: Welding of reinforcing steel will not be permitted except as specifically noted or approved. ASTM A 706 reinforcing bars shall be used for bars to be welded. Perform welding, where shown or approved, by the direct electric arc process in accordance.with AWS D1.4 using the specified low-hydrogen electrodes. Preheat 6” of each bar. Accelerated cooling is prohibited. Do not tack weld bars. Clean metal surfaces to be welded of all loose scale, paint and foreign material. Clean welds each time electrode is changed and chip burn edges before placing welds. When wire brushed, the complete _ welds must exhibit uniform section, smooth welded metal, feather edges without undercuts or overlays, freedom from porosity and clinkers, and good fusion and penetration into the base metal. Cut out welds or parts of welds found defective with chisel and replace with proper welding. Employ only experienced certified welding operators. Prequalification of welds shall be in accordance with the Uniform Building Code and AWS D1.4. 3.03 MlSCELlANEDUS CDNCREIE WORK A. Provide reinforcing for concrete areaways, cast-in-place valve boxes, pits, splash blocks, bases, and other miscellaneous concrete as shown and required to complete all work. Conform to applicable requirements herein. 3.04 DEFECTlVE WORK A. The following reinforcing steel work will be considered defective and shall be removed and replaced: I. Bars with kinks or bends not shown on drawings. 2. Bars injured due to bending or straightening. 3. Bars heated for bending. 4. Reinforcement not placed in accordance with the drawings or specifications. 20 October 1997 Carlsbad Cii Library Concrete Reinforcement 032004 96013 3.06 RECORD DRAWlNGS ,/^ A. After all steel has been placed, correct or revise the shop and placement diagrams to correspond with changes made in the field, following which submit record drawings in compliance with requirements of Section 01720. END DF 6ECTlON ,- /- 20 October 1997 Concrete Reinforcement Carlsbad City Library 03200-5 96013 SECTlON 03300 CAST-lN-PLACE CONCRETE PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section include, but are not limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Divisions 1, 2,3,4 and 5 of these Specifications and the Drawings. 1.02 CODES AND STANDARDS A. Except as modified by the requirements specified herein or the details on the drawings, work shall conform to the applicable provisions of the following codes and standards: 1. “Uniform Building Code” [UBC): 1994 edition, Chapter 19, “Concrete”. 2. American Concrete Institute [ACI): “Building Code Requirements for Reinforced Concrete”, ACI 318-95, and other standards hereinafter referred to. 3. American Society for Testing and Materials [ASTM): The specifications and standards hereinafter referred to. r 6. In case of conflict between referenced standards, the more stringent requirements shall govern. 1.03 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Mix Designs: Mix designs shall be submitted to the Architect for review at least 30 days prior to scheduled concrete placement. C. Product Data: Submit the following: 1. Pigments for colored concrete. 2. Sample chip set and color chart for colored concrete. Indicate pigment number and required dosage rate. 3. Curing methods and materials: a. For standard concrete b. For colored concrete. 4. Joint sealants. r 5. Joint fillers. 20 October 1997 Carlsbad Cii Library Cast-In-Place Concrete 03300-I 96013 D. Field Samples: Prepare field samples as follows: 1. Colored Concrete: After approval of colored concrete submittals, place and finish a 4 foot-square sample slab-ongrade demonstrating materials, color, finish, workmanship, control joints and curing methods. The approved field sample shall provide a visual standard and shall be removed when no longer required for comparison with finished work. E. Statements. - 1. Pumping concrete: Submit proposed materials and methods for pumping concrete. Submittal shall include mix designs, pumping equipment, including type of pump and size and material for pipe, and maximum length and height concrete will be pumped. F. Test Reports. 1. Concrete Mix Design: Indicating mix was tested and produced concrete with specified properties. - 2. Fly Ash: Test in accordance with A6TM C 618-96. 3. Ponolan: Test in accordance with A6TM C 6 18-96. 4. Aggregates: A6TM C 227 for potential alkali-silica reactions, A6TM C 295 for petrographic analysis. G. Field Test Reports. 1. Compressive Strength Tests. 1.04 MIX DESIGNS A. Mix designs shall be the responsibility of the Contractor. 1. Contractor shall employ a Testing Laboratory approved by the Architect under the active direction of a Civil Engineer, who shall determine mix designs to fulfil1 the specified requirements for strength, aggregate size, workability and placement method of concrete, and such designs shall be used in proportioning all structural concrete. 2. Mix designs shall be made in accordance with “Selecting Proportions for Normal, Heavyweight, and Mass Concrete”, ACI 211 .I, 1991. 3. Cover and clear distances between reinforcing bars shown on the drawings shall be considered in determining the aggregate size for mix designs and may result in an aggregate size smaller than the maximum aggregate size allowed elsewhere in this specification. 4. A list of where the mix designs are to be used shall accompany the designs. 20 October 1997 Cast&-Place Concrete Carlsbad Cii Library 03300-2 96013 1.05 A. QUALllYA66URANCE At least 5 cylinders for each 50 cubic yards of each separate mix design of concrete of required strength in excess of 2000 psi, or fraction thereof being placed each day shall be taken. B. Cylinders will be taken so as to represent as nearly as possible the batch of concrete from which they are taken. Sampling procedures shall conform to ASTM C 172-90. C. Test cylinders shall be made and cured in compliance with ASTM C 31-95, except as modified herein. D. Test cylinders from respective batches, two at age of 7 days, and two at age of 28 days. The fifth will be tested as directed if concrete is under that specified. Cylinder testing procedures shall conform to A6TM C 3994 for strength. E. Slump tests shall be taken as required by testing laboratory to certify compliance with Contract Documents. Slump shall be tested in accordance with ASTM C 143-90. F. Minimum compressive strength of test cylinders, in pounds, per square inch, shall not be less than the specified required design strength. G. If minimum strengths of test cylinders fall below those specified, Architect may require test cores from hardened concrete to be taken and tested. Each core test, if taken, shall consist of three (3) cores. Costs of such cores and tests shall be borne by the Contractor. Cores shall be taken in accordance with ASTM C 42-96, from locations selected by Archiict Contractor shall repair core holes with dry-pack or a non-shrinking mortar. I. Concrete tested by coring shall be considered acceptable if the average strength of three (31 cores is equal to at least 0.85 of the minimum specified 28 days strength and if no single core strength is less than 0.75 of the minimum 28 day strength. 1.06 INSPECTlON A. An ICBO certified reinforced concrete special inspector from the Owner’s Testing Laboratory shall be present at all times during placing of structural, reinforced cast-in- place concrete in accordance with Section 01400 and the Drawings. Prior to placing concrete, he will inspect and approve [if satisfactory) accuracy of all formwork, absence of dirt and debris, and quantity and placement of all reinforcing steel. Work shall not proceed until inspections are complete and the inspected work is approved. 5. Review by the Architect shall not be considered unqualified approval, and shall not relieve the Contractor of his responsibility to furnish concrete of proper consistency and specified strengths. 6. In addition to original mix designs, new mix designs shall be provided if change in brand or type of cement or change in source or gradation of aggregate is permitted, or if defective concrete occurs. 20 October 1997 Carlsbad City Library Cast-In-Place Concrete 033003 96013 1.07 CONCRETE PLANT INSPECRON A. Manufacturer of structural concrete shall deliver to the Owner’s Testing Laboratory a certificate with each mixer truck in accordance with ASTM C 94-96, Section 16.1 and 16.2. The Certificate shall identify the source and description of aggregates. I, Certificates shall be from a Public Weightmaster. 2. The Owner’sTesting Laboratory will not accept concrete which is not accompanied by and identified by the above certificates. B. Periodic inspection of quality of materials used may be made by the Owner’s Testing Laboratory, as directed by Architect PART 2 - PRODUCT6 2.01 CDNCRRE MlX DESIGN A. Concrete shall have a minimum 28day compressive strength as indicated on the Drawings. Slump shall be between 2 and 4 inches except may be increased to a maximum of 7 inches when superplasticizers are used. Provide ASTM C 33 aggregate size No. 57 for cast-in-place concrete. Air entrainment shall be 4 to 6 percent using an air entrainment admixture. Structural concrete (beams, columns, walls, concrete topping over metal deck and interior slab-on-grade) shall have a minimum of 564 pounds of cement per cubic yard with a maximum water/cement ratio of 0.50 by weight For determination of the water/cement ratio, the water weight shall include all water, including admtires and the cement weight shall include all cementitious materials. The water soluble chloride ion concentration in hardened concrete at ages from 2842 days shall not exceed 0.10 percent by weight of cement. 2.02 MATERIALS A Portland Cement A!3TM C 150-95, Rev. A, Type II, low alkali, color - gray. B. Regular Weight Concrete Aggregates: ASTM C 33-90, except that the aggregate shall have dissolved silica of less than 39 millimoles per liter per ASTM C 289-94, or expansions of less than 10 percent when tested in accordance with ASTM C 1260-94. 1. Furnish aggregates for exposed surfaces from one source. Aggregates shall not contain any substances which may be deleteriously reactive with the alkalies in the cement 2. Grading of combined aggregate shall be in conformance with UBC Chapter 7 for Class A concrete aggregates. C. Admixtures, if used: A6TM C 494-92, of a type that increases workability and reduces water demand of concrete, but will not increase shrinkage. Admixture shall be subject to review as to type and amount used. Admixtures shall be free of chlorides. 0. Air-Entraining Agent A6TM C 260-95, subject to review. 20 October 1997 Cast-ln-Place Concrete Carlsbad Cii Library 033004 96013 E. Water Used In Mixing Concrete: Potable, clean and free from deleterious amounts of acid, alkalis, organic or other materials. F. Vapor Barrier: Reinforced 2ply or 3ply polyethylene “Type 65 Griffolyn Reinforced Vapor Barrier” by Reef Industries, Inc., “Rufco 400 66B” by Raven Industries, or approved equal. G. Curing Membrane: Nonstaining paper conforming to A6TM C 171-95 or 6 mil thick polyethylene film. H. Curing Compound: ASTM C 30995, liquid membrane forming, with fugitive dye for identification. Compound shall be compatible with finish to be applied thereto. Curing compound and areas receiving it must be approved. Curing compound used for colored concrete shall also be approved by pigment manufacturer. I. Expansion Joint Filler: Premolded, of sizes and thicknesses shown on drawings, conforming to A!3TM D 175163, Rev 91, J. Expansion Joint Sealing Compound: Expansion joint sealant and backer md shall be in accordance with Section 07920. K. Clear Sealer Hardener: 6onnebom “Lapidolii”, Protex Industries “Lithoplate”, or approved equal. L. Pigments for Integrally Colored Concrete: Davis Colors, QC Construction Products, LM. Scofield Co., or equivalent .- M. Non6hrink Gmut Master Builders “Embeco 636”, Euclid “NS Grout”, or approved equal. PART 3 - EXECUTION 3.01 PLACING MISCEUANEDUS MATERIALS A. Vapor Barrier: Provide beneath interior on-grade concrete floor slabs. Use the greatest widths and lengths practicable to eliminate joints wherever possible. Lap joints a minimum of 12 inches and tape joints in accordance with manufacturer’s recommendations. Remove torn, punctured or damaged vapor barrier material and provide with new vapor barrier prior to placing concrete. Place a 2 inch layer of clean concrete sand on vapor barrier before placing concrete. 6. Setting Miscellaneous Material: Place and secure anchors and bolts, pipe sleeves, conduits, and other such items in position before concrete placement Plumb anchor bolts and check location and elevation. Temporarily fill voids in sleeves with readily removable material to prevent the entry of concrete. 3.02 MIXING A. Ready mixed concrete shall be used and shall be mixed and transported in accordance with “Specifications for Ready Mixed Concrete”, ASTM C 9496. ,* B. Retempering: Concrete shall be mixed only in quantities for immediate use. Concrete which has set shall be discarded and shall not be retempered. 20 October 1997 Carlsbad City Library Cast-in-Place Concrete 033095 96013 C. Addional water may be added, under supervision of the testing engineer, provided that both the specified maximum slump and water/cement ratio are not exceeded. When additional water is added, an additional 30 revolutions of the mixer at maximum speed is required. The amount of addiional water added shall be noted on the batch ticket by the testing engineer. 3.03 CONVEYING AND PLACING CONCRETE A The Architect shell be notified at least two working days in advance of the placing of any concrete. 6. Preparation Before Placing: I, Hardened concrete and foreign materials shall be removed from the inner surfaces of conveying equipment 2. Formwork shall ha\le been completed; excess water removed; reinforcement secured in place; expansion joint material, anchors, and other embedded items positioned: and the entire preparation inspected and approved on the day prior to the placing of concrete. 3. Semi-porous subgrades shall be sprinkled sufficiently to eliminate suction and extremely porous subgrades shall be sealed with vapor barrier. 4. Before placing concrete, forms shall be thoroughly cleaned, washed out with water, and made tight Before reinforcing steel is placed in forms which have been sealed, excess surface sealer shall be removed so that sealer does not come in contact with the reinforcing steel. 5. Remove hardened concrete from forms and reinforcing steel at construction joints. Concrete which has been previously placed shall be prepared by sandblasting to roughen surface and washed down. 6. Depositing Against Other Concrete: Before depositing new concrete on or against hardened concrete, retighten forms and roughen surface of hardened concrete as follows: a. Concrete which has been placed longer than 3-l/2 hours, but less than 6-l/2 hours - prepare by removing all laitance from concrete by wire brushing. Concrete which has been placed longer than 6-l/2 hours - prepare by sandblasting to roughen surfaces. Thoroughly clean off foreign matter and laitance, and moisten with water. C. Placement: 1. Concrete shall be handled from the mixer to the place of final deposit as soon as practicable after the forms and the reinforcement have been inspected and approved. Deposit concrete as close as practicable to the final position in the forms. 20 October 1997 Cast-in-Place Concrete Carlsbad City Library 033006 96013 P”- Do not exceed a vertical drop of three feet from the point of discharge. Place concrete in one continuous operation from one end of the structure towards the other. Position grade stakes at 10 foot centers maximum in each direction when pouring interior slabs and at 20 foot centers each way maximum for exterior slabs. 2. Conveying equipment shall be of size and design to ensure a continuous flow of concrete at the delivery end. 3. Concrete deposited in layers shall be placed in layers of 18 inch maximum thickness such that no concrete will be deposited on concrete which has hardened sufficiently to cause the formation of seams, planes, or weakness within the section, or visible pour lines in the finish surface. 4. Furnish a spare vibrator on the job site whenever concrete is placed. Consolidate concrete slabs greater than 4 inches in depth with high frequency, internal, mechanical vibrating equipment supplemented by hand spading and tamping. Consolidate concrete slabs 4 inches or less in depth by wood tampers, spading, and setting with a heavy leveling straightedge. Operate vibrators with vibratory element submerged in the concrete with a minimum frequency of 6000 impulses per minute when submerged. Do not use vibrators to transport the concrete in the forms. Insert and withdraw vibrators approximately 18 inches apart Penetrate the previous lift of concrete with the vibrator when more than one lift is required. External vibrators shall be used on exterior surfaces of forms when internal vibrators do not provide adequate consolidation of concrete. 5. Pumping of concrete shall be performed in accordance with “Placing Concrete by Pumping Methods”, AU 304.2~96. Pumping shall not result in separation or a loss of materials nor cause interruptions sufficient to permit loss of plasticity between successive increments. Loss of slump in concrete conveyed through pumping equipment shall not exceed 2 inches. Concrete shall not be conveyed through pipe made of aluminum or aluminum alloy. Rapid changes in pipe size shall be avoided. Maximum size of course aggregate shall be limited to one third of the interior diameter of the pipe. Samples for testing shall be taken at both the point of delivery to the pump and at the discharge end. D. Fiatwork: 1. Edge forms and intermediate screed strips shall be set accurately to produce the designed elevations and contours in the finished surface, and shall be sufficiently strong to support vibrating bridge screeds or roller pipe screeds if the nature of the finish specified requires the use of such equipment. The concrete surface shall be aligned to the contours of screed strips by the use of strike-off templates or approved compacting type screeds. 2. Slope floors uniformly to drains where drains are indicated. Depress the concrete base slab where tile or other floor surfaces are indicated. 3. Joints in slabs on grade shall be located and detailed as indicated in the Drawings. 20 October 1997 Carlsbad City Library Cast-In-Place Concrete 03300-7 96013 3.04 REPAlR OF SURFACE DEFECTS A Repair of Surface Defects: Form tie holes shall be filled and repairable defective areas patched immediately after the forms have been removed. Remove fins and burrs. 6. Removal: After forms have been removed, concrete which is not formed as shown on the plans, or which is out of alignment or level beyond required tolerances shall be removed and replaced. Defective surfaces may be repaired and patched in accordance with the “Repair Procedure” indicated below. All conditions requiring patches and completed patches will be inspected by the Architect Patches disapproved by the Architect as not restoring the quality and appearance of the surrounding work shall be removed and replaced so as to match the surrounding work. C. Repair Procedure: 1. Honeycombed and other defective concrete greater than 1 square inch surface area or 0.25 inch maximum depth shall be removed to sound concrete, but in no case to a depth of less than 1 ‘I. The area to be patched and an area of at least 6” wide surrounding it shall be dampened to prevent absorption of water from the patching mortar. A bond of neat pordand cement water and fine sand passing a No. 30 sieve shall be mixed to the consistency of thick cream and shall then be well brushed into the surface. Other concrete bonding agents may be used when approved. 2. The patching mixture shall be made of the same material and of approximately the same proportions as used for the concrete, exept that the course aggregate shall be omitted and the mortar shall consist of not more than 1 part cement to 2-l/2 parts sand by damp loose volume. White portlend cement shall be substituted for a part of the gray portland cement on exposed concrete in order to produce a color matching the color of the surrounding concrete, as determined by a trial patch. 3. The quantity of mixing water shall be no more than necessary for handling and placing. The patching mortar shall be mixed in advance and allowed to stand with frequent manipulation with a trowel, without addition of water, until it has reached the stiffest consistency that will permit placing. 4. After surface water has evaporated from the areas to be patched, the bond coat shall be well brushed into the surface. When the bond coat begins to lose the water sheen, the pre-mixed patching mortar shall be applied. The mortar shall be thoroughly consolidated into place and struck off so as to leave the patch slightly higher than the surrounding surface. To permit initial shrinkage, the patches shall be left undisturbed for at least one hour before being finally finished. The patched area shall be kept damp for seven days, D. Prior to proceeding with patch work, establish trial patch areas to develop the approved patching color and the method of applying and surface-texturing the patching material. 3.05 CONCRETE FINISHES - FORMED SURFACES A. Interior As-Cast Surfaces: After surface defects have been repaired, as specified, concrete shall be left with finish imparted by forms. 20 October 1997 Cast-in-Place Concrete Carlsbad Cii Library 03300-8 96013 ,r- 6. Exterior Surfaces: After surface defects have been repaired as specified, concrete shall be given a medium sandblast finish sufficient to break down the surface plane and expose the aggregate. 3.06 CDNCRETE flNlSHES - FLATVVDRK A. Floated finish for subfloors below tile: After concrete has been placed, struck off, consolidated and leveled, concrete shall not be worked further until ready for floating. Floatjng shall begin when water sheen has disappeared, and/or when mix has stiffened sufficiently to permit proper operation of a power-driven float Surface shall then be consolidated with power-driven floats of impact type except in thin sections such as pan slabs. Hand floating with wood or cork-faced floats shall be used in locations inaccessible to powerdriven machine. Trueness of surface shall be rechecked at this stage with a 1 O- ft. straightedge applied at not less than two different angles. All high spots shall be cut down and all low spots filled during this procedure to produce planes checking true under the straightedge in any direction, with tolerances as indicated in Section 03100. Slab shall then be refloated immediately to a uniform, smooth, granular texture. .- 6. Troweled finish for interior concrete finish floors, colored concrete and subfloors for resilient flooring and carpet Surface shall be finished first with impact power floats, as specified above where applicable, then with power trowels, and finally with hand trowels. First troweling after power floating shall be done by a power trowel and shall produce a smooth surface which is relatively free of defects but which may still contain some trowel marks. Additional trowelings shall be done by hand after surface has hardened sufficiently. Final troweling shall be done when a ringing sound is produced as trowel is moved over surface. Surface shall be thoroughly consolidated by the hand troweling operations. finished surface shall be free of trowel marks and shall be uniform in texture and appearance. On surfaces intended to support floor covering, defects of sufficient magnitude to show through floor covering shall be removed by grinding. C. Edge and Joint Finish: Use standard tools to produce rounded edge corners and intermediate line scoring. D. Concrete banding immediately adjacent to exterior granite pavers: After surface defects have been repaired as specified, concrete shall be given a medium sandblast finish sufficient to break down the surface plane and expose the aggregate. 3.07 PRDTECTlON AND CURING A. Curing shall be performed in accordance with “Standard Practice for Curing Concrete”, ACl308-92, unless noted othetwise. Freshly deposited concrete shall be protected from premature drying and excessively hot or cold temperatures, and shall be maintained without drying at a relatively constant temperature for the period of time necessary for the hydration of the cement and proper hardening of the concrete. 6. Initial Curing: Initial curing shall immediately follow the finishing operation. Concrete shall be kept continuously moist for a 24 hour period. One of the following materials or methods shall be used. 1. Ponding or continuous sprinkling. 2. Absorptive mat or fabric kept continuously wet. 20 October 1997 Cast-in-Place Concrete Carlsbad Cii Library 033008 96013 3. Sand or other covering kept continuously wet 4. Curing compounds conforming to ASTM C 30995. Submit to Architect for review. Such compounds shall be applied in accordance with the recommendations of the manufacturer and shall not be used on surfaces against which additional concrete or other cementitious finishing materials are to be bonded, nor on surfaces on which such curing is prohibited by other sections of these specifications. 5. The Contra&or is responsible for taking what ever curing measures necessary to assure the moisture content in the concrete slabs that are to receive subsequent floor finishes, does not exceed the maximum moisture content allowed by the manufacture of the subsequent floor finish to be installed. C. Final Curing: Immediately following the initial curing and before the concrete has dried, additional curing shall be accomplished by one of the following materials or methods. 1. Continuing the method used in initial curing. 2. Waterproof paper covering. 3. Other moistureretaining coverings, as approved. D. Duration of Curing: Final curing shall continue for seven days. Rapid drying at the end of the curing period shall be prevented. E. Formed Surfaces: Steel forms heated by the sun and wood forms in contact with the concrete during the final curing period shall be kept wet. lf forms are to be removed during the curing period, one of the above curing materials or methods shall be employed immediately. Such curing shall be continued for the remainder of the curing period. F. Protection from Mechanical Injury: During the curing period, the concrete shall be protected from damaging mechanical disturbances, particularly load stresses, heavy shock, and excessive vibration. Finished concrete surfaces shall be protected from damage caused by construction equipment, materials, or methods, and by rain or running water. Setfsupporting structures shall not be loaded in such a way as to overstress the concrete. G. Cure surfaces to receive waterproofing membrane, floor tile and hardeners by covering with waterproof paper coverings. 3.08 JOINTS A Construction Joints: Provide construction joints in structural slabs, beams, walls and other areas as indicated; or if not indicated, not over 60 feet in any hotizontal direction where concrete is exposed to the elements. Locate joints not indicated to least impair strength, appearance of the structure, as acceptable to the Architect I, Provide keyways at least l-1/2” deep in all construction joints in walls, slabs and between walls and footings: accepted bulkheads designed for this purpose may be used for slabs. 20 October 1997 Cast&Place Concrete Carlsbad Cii Library 03300-I 0 96013 2. Place construction joints perpendicular to the main reinforcement. Continue reinforcement across construction joints, Thoroughly clean reinforcement before next pour is made. END OF SECTlON /- 20 October 1997 Carlsbad Cii Library Cast-In-Place Concrete 03300-I 1 96013 SECTION 03350 SPECIAL CONCRETE FINISHES PART 1 - GENERAL PART 1 - GENERAL 1.01 A. 1.02 A. 6. 1.03 A. ,- RELATED DOCUMENTS Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. SUBMITTALS Comply with pertinent provisions of Section 01300. Submit the following: Samples: Submit samples not less than 12” x 12” size of each concrete finish, indicating materials and methods used to produce finishes. QUALITY ASSURANCE Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. PART 2 - PRODUCTS Not Used PART 3 - EXECUTION 3.01 SURFACE CONDITIONS A. Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. 6. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. 3.02 INSTALLATION A. Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. c- 20 October 1997 Special Concrete Finishes Carlsbad City Library 03350-I 96013 8. Allow concrete to cure not less than 72 hours before commencing surface finish operations, unless otherwise acceptable to Architect. C. Protect adjacent materials and finishes from dust, dirt and other surface of physical damage during finishing operations. Provide protections as required and remove from site at completion of work. D. Repair or replace other work damaged by finishing operations, as directed. E. Abrasive Blast Concrete Finish: Apply abrasive-blasted finish to concrete surfaces where indicated. 1. Surface Continuity: Perform abrasive blast finishing in continuous operation as possible, utilizing same work crew to maintain continuity of finish on each surface or area of work. Maintain patterns of variances in depths of blast. 2. Depth of Cut: Use an abrasive grit of proper type and gradation to expose aggregate and surrounding matrix surfaces to match mockup as follows: a. Light: Generally expose small aggregate. b. Medium: Generally expose coarse aggregate. 3: Abrasive Blasting: Abrasive blast corners and edge of patterns carefully, using back-up boards, to maintain uniform corner or edge line. Determine type of nozzle, nozzle pressure, and blasting techniques required to match Architect’s samples. 3.03 CLEANING UP AND PROTECTION A. Maintain control of in each area of work. Clean up and remove such material at completion of each day of application. B. Cooperate with other trades for protection of completed finishes. END OF SECTION 20 October 1997 Carlsbad City Library Special Concrete Finishes 03350-2 96013 rc SECTIDN 03490 GLASS - FIBER - REINFORCED PRECAST CONCRETE PART 1 - GENERAL 1.01 A. 1.02 A. B. 1.03 A. B. C. D. RELATED DOCUMENTS Documents affecting work of this Section include, but are not limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Divisions 1.2, and 3 of these Specifications and the Drawings. CODES AND STANDARDS Except as modified by the requirements specified herein or the details on the drawings, work shall conform to the applicable provisions of the following codes and standards: 1. “Uniform Building Code” (UBC): 1994 edition, Chapter 19, “Concrete”. 2. American Concrete Institute [ACI): “Building Code Requirements for Reinforced Concrete”, ACI 318-95, and other standards hereinafter referred to. 3. American Society for Testing and Materials (ASTM): The specifications and standards hereinafter referred to. 4. Prestressed Concrete Institute MNL 117 “Manual for Quality Control for Plants and Production of Architectural Precast Concrete Products”. 5. Standards of the National Precast Concrete Association. In case of conflict between referenced standards, the more stringent requirements shall govern. SUBMllTALS Comply with pertinent provisions of Section 01300. Product Data: Submit manufacturer’s specifications, data and instructions for manufactured materials and products. Include manufacturer’s certifications and laboratory test reports, as required. Shop Drawings: Submit shop drawings showing complete information for fabrication and installation of GFRC units. Indicate member dimensions and cross-section; location, size and type of reinforcement, including special reinforcement and lifting devices necessary for handling and erection. Samples: Submit samples approximately 12” x 12” x 2” to illustrate quality, color, and texture of surface finish. /- 20 October ‘1997 Carlsbad City Library Glass-Fiber-Reinforced Precast Concrete 03490-I 96013 1.04 A. B. C. 1.05 A. 1.06 A. 1.07 A. QUALlTY ASSURANCE Fabricator Qualifications: firms which have a minimum of 2 to 5 years successful experience in the fabrication of architectural Glass - Fiber - Reinforced Concrete (GFRC] units, similar to units required for this project will be acceptable. Fabricator must have sufficient production capacity to produce, transport, and deliver required units without causing delay in the work. Fabrication Qualiiations: Produce GFRC units at fabricating plant certified by the National Precast Concrete Association engaged primarily in manufacturing of similar units. Fabricator shall provide a design for precast GFRC screen walls prepared by a Ciil Engineer registered in the State of California. DEUVERY, STORAGE AND HANDUNG Deliver GFRC units to project site in such quantities and at such times to assure continuity of installation. Store units at project site to prevent cracking, distortion, warping, staining, or other physical damage and so that markings are visible. Lift and support units only at designated lifting or supporting points as shown on final shop drawings. WARRANTY Fabricator shall provide warranty for GFRC units as being free from manufacturing defects for a period of three years, INSPECTlON An ICBO certified reinforced concrete special inspector from the Owner’s Testing Laboratory shall be present at all times during erection of GFFIC screen walls. Prior to placing GFRC units, he will inspect and approve [if satisfactory] accuracy of all foundations, base plates and embedded items. He will inspect and approve (if satisfactory) installation of GFRC units. PART 2 - PRODUCTS 2.01 FORMWORK A. Provide forms of metal, plastic, wood, or other acceptable material that is nonreactive with GFFIC and will produce required finish surfaces. B. Maintain formwork to provide completed GFRC units of shapes, lines and dimensions indicated, within specified fabrication tolerances. 2.02 MISCELLANEOUS STEEL MATERIALS A. Steel: ASTM A 36-94. B. Anchor Bolts: ASTM A 307-94, Grade A. C. Nuts: ASTM A 563-94, Grade A. 20 October 1997 Glass-Fiber-Reinforced Carlsbad Cii Library Precast Concrete 03490-2 96013 0. ,- E. 2.03 A. B. C. 2.04 A. .- 8. 2.05 A. B. C. Surface Finish: Fabricate GFRC units and provide exposed surface finishes as follows: Washers: ASTM F 844. Galvanizing: All steel materials shall be galvanized in accordance with Asrnn A 12389. CONCRETE MATERIALS Portland Cement: ASTM C 150, Type II. Use only one brand and type of cement Water: Drinkable, free from foreign materials in amounts harmful to concrete and embedded steel. Aggregates: ASTM C 14493. GFRC MATERIAL Mix Proportions: 1. GFRC shall be a uniform mix of quality material. 2. Glass fibers shall be alkali resistant zirconia 1” to 2” inches long with a minimum of 5Oh content 3. Forton Polymer: No less than 10 Ibs. of polymer shall be used in each batch. 4. Color: San Diego Precast Concrete, Inc. Mii Design #I “Natural”, or approved equal. Flexural Strength: All GFRC shall develop a minimum flexural strength of 3000 psi in 23 days unless other strengths are required. FABRICATION Fabricate GFRC units complying with manufacturing and testing procedures, quality control recommendations, and dimensional tolerances of PCI MNL-117, unless otherwise indicated. Fabricate units straight, smooth, and true to size and shape, with exposed edges and corners precise and square, unless otherwise indicated. 1. Precast units which are warped, cracked, broken, spalled, stained, or otherwise defective will not be acceptable. 1. Smooth surface finish free of pockets, sand streaks, and honeycomb, with uniform color and texture to match color indicated in paragraph 2.04.A. PART 3 - EXECLJTlON 3.0 1 INSTALlATlON . ,- A. Deliver anchorage items which are to be embedded in other construction before start of 20 October 1997 Glass-Fiber-Reinforced 96013 Carlsbad City Library Precast Concrete 03490-3 such work. Provide setting diagrams, templates, instructions and directions as required for installation. 8. Do not install GFRC units until supporting concrete has attained its design compressive strength. C. Install GFRC members plumb, level, and in alignment within PCI MNL-17 specified limits of erection tolerances. Provide temporary supports and bracing as required to maintain position, stabilityend alignment as members are being permanently connected. D. Accessories: Install clips, hangers, and other accessories required for erection of precast units to supporting foundations and for support of gates and other ornamentation. E. Anchor units in final position by bolting, welding, grouting, or as otherwise indicated. Remove temporary shims, wedges, and spacers as soon as possible after anchoring is completed. F. Cleaning: Clean exposed facings to remove dirt and stains which may be on units after erection and complebon of joint treatments. Wash and rinse in accordance with precast manufacturer’s recommendations. Protect other work from damage due to cleaning operations. Do not use cleaning materials or processes which could change the character of exposed concrete finishes. END OF SXTION 20 October 1997 Carlsbad Cii Library GIass-Fiber-Reinforced Precast Concrete 034904 96013 SECTION 04220 CONCRETE UNlT MASONRY PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section include, but are not limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Divisions 1,2,3,4 and 5 of these Specifications and the Drawings. 1.02 CODES AND STANDARDS A. Except as modified by the requirements specified herein or the details on the Drawings, work shall conform to the applicable provisions of the following codes and standards: 1. “Uniform Building Code” (UBC): 1994 edition, Chapter 21, “Masonry”. 2. American Concrete Institute [ACI]: “Building Code Requirements for Masonry Structures”, ACI 530.1-92. 3. American Society for Testing and Materials (AS??vl]: The specifications and standards hereinafter referred to. 1.03 SUBMllTALS A Comply with pertinent provisions of Section 01300. B. Mix Designs: Mii designs shall be submitted to the Architect for review at least 30 days prior to scheduled grout and mortar placement. C. Product Data: Submit the following: 1. Anchors and ties. 2. Control joints, D. Test Reports. 1. Mix Designs: Indicating mixes were tested and produced grout and mortar with specified properties. 2. Masonry Prism tests. 3. Mortar and Grout tests. E. Field Test Reports. 20 October 1997 Carlsbad City Library Concrete Unit Masonry 04220-I 96013 I, Mortar and grout compressive strength tests. 2. Masonry Core tests. F. Certificates 1. Concrete Block: Provide certificate of sampling and compliance for each shipment of masonry units stating conformance with specified grade, strength and moisture content - 2. Reinforcing Steel: Provide certificates stating the grades and physical and chemical properties of the reinforcing steel, and conformance with ASTM Specifications. Certificates shall be submitted before delivery of the steel to the job site. G. Shop Drawings 1. Submit shop and placement drawings of all reinforcing for review. 2. Placement drawings shall show the locatjons and spacing of reinforcing in the various parts of the structure with details, as required, in accordance with ACI 315-80, [Revised 1986). Cutting and bending lists submitted without placement drawings will be returned without review as incomplete. Placement drawings shall be complete so that placement of the reinforcing may proceed without reference to the design drawings. 3. Review shall not act to relieve the Contractor from responsibility for accuracy of the fabrication details and placing diagrams. Dimensions and locations shall be verified prior to the preparation of shop drawings. 4. No work shall be done except from approved shop drawings which must be kept at the site. 1.04 MIX DESIGNS A. Mix designs shall be the responsibility of the Contractor. 1. Contractor shall employ a Testing Laboratory approved by the Architect under the active direction of a Civil Engineer, who shall determine mix designs to f&ill the specified requirements for strength, aggregate size, workability and placement methods of mortar and grout, and such designs shall be used in all structural masonry. 2. Review by the Architect shall not be considered unqualified approval, and shall not relieve the Contractor of his responsibility to furnish masonry of specified strengths. 1.05 QUALlTY ASSURANCE A. Concrete block shall be tested in accordance with ASTM C 140-94A and UBC Standard No. 21-17. B. Masonry prisms shall be made and tested in accordance with UBC Standard No. 21-17. 20 October 1997 Concrete Unit Masonry Carlsbad Cii Library 04220-2 96013 C. Mortar and Grout Tests: At the beginning of all masonry work, at least one test sample of the mortar and grout shall be taken on three successive working days and at least at one week intervals thereafter. The samples shall be continuously stored in moist air until tested. Additional samples shall be taken whenever any change in materials or job condiions occur, or whenever in the judgement of the Architect such tests are necessary to determine the quality of the material. I. Test specimens for mortar and grout shall be made as set forth in UBC Standard Nos. 2 l-l 6 and 21-18 respectively. In making the mortar test specimens, the mortar shall be taken from the unit soon after spreading. After molding, the molds shall be carefully protected by a covering which shall be kept damp for at least 24 hours, after which the specimens shall be stored and tested as required for concrete cylinders. D. 2. In making grout test specimens, the masonry unit molds shall be broken away after the grout has taken its set, but before it has hardened. lf an absorbent paper liner is used, the mold may be left in place until the specimen has hardened. The prisms shall be stored as required for concrete cylinders. They shall be tested in the vertical position. Masonry Core Tests: Not less than six cores having a diameter of approximately two thirds of the wall thickness shall be taken. At least one core shall be taken for each 5000 square feet of floor area or fraction thereof. The Architect shall select the areas for sampling. The shear loading shall test both joints between the grout core and the outside widths of masonry. Core samples shall not be soaked before testing. Materials and workmanship shall be such that for all masonry when tested in compression, cores shall show an ultimate strength at least equal to fm assumed in design but not less than 1,500 pounds per square inch. When tested in shear, the unit shear on the cross section of the core shall be not less than 2.5 Pm/in2. Visual examination of all cores shall be made to ascertain if the joints are filled. 1. The Owner’s Testing Laboratory shall inspect the coring of the masonry walls and shall prepare a report of coring operations for the testing laboratory files and provide two copies to the Architect Such reports shall include the total number of cores cut, the location, and the condition of all cores cut on each project regardless of whether or not the core specimens failed during cutting operation. All cores shall be submitted to the laboratory for examination. 1.06 MASONRY INSPECTION A. An ICBO certified reinforced masonry special inspector from the Owner’s Testing Laboratory shall be present at all times during construction of structural masonry in accordance with Section 01400 and the Drawings. Prior to placing grout, he will inspect and approve [if satisfactory] accuracy of all block work, absence of dirt and debris, and quantiQ and placement of all reinforcing steel. Grouting shall not proceed until inspections are complete and the inspected work is approved. 20 October 1997 Carlsbad Cii Library Concrete Unit Masonry 042208 96013 1.07 SAMPLE PANEL A The first 100 square feet of masonry work shall be considered as a sample only, and if found acceptable, may be incorporated into the work. tf the sample is deemed unstisfactoty by the Archii the sample shall be removed at the Contractor’s expense and the process repeated until approval is given. All masonry shall match the accepted sample panel in terms of quality and workmanship. PART 2 - PRODUCTS - 2.01 A. CONCRETE BLDCKS Blocks shall conform to the requirements of ASTM C 90-94, Type I, open end, standard gray color, precision block, medium weight units, strength as indicated on the Drawings. 1. Provide special shapes where required for lintels, corner jambs, sash, control joints, headers, bonding and other special conditions. -B. 2. Sizes shall be as indicated on the drawings. Limit moisture absorption during delivery, storage and until time of installation to the maximum percentage specified for Type I units. 2.02 A. MORTAR All mortar for concrete block shall conform to ASTM C 270-94, Type S and shall have compressive strength indicated on Drawings. B. Mortar shall be freshly prepared and uniformly mixed and be of spreadable, workable consistency. C. Mortar should be retempered with water as required to maintain high plasticity. Retempering on mortar boards shall be done only by adding water within a basin formed with the mortar and the mortar worked into the water. Any mortar which is unused after one and one-half hours from the initial mixing time shall not be used. D. After all ingredients are in the batch mixer they shall be mechanically mixed for not less than three minutes. E. If mortar is to be colored, inert coloring pigments may be used, but not to exceed six percent by weight of cement. F. G. 2.03 A. The use of fire clay, rock dust dirt and other deleterious materials is prohibited in mortar. Sand for mortar shall conform to ASTM C 14493. REINFORCEMENT STEEL Reinforcement Bars: New, deformed billet steel bars conforming to ASTM A 615-95, Rev. A, Grade 60 for bars No. 4 and larger, Grade 40 for No. 3 bars. B. Reinforcement to be welded shall meet the requirements of ASTM A 706-95, Rev. B. 20 October 1997 Carlsbad Cii Library Concrete Unit Masonry 042204 96013 ,f- C. Deliver bars new and free from rust and mill scale in original bundles with tags intact. 2.04 GROUT A. Grout shall conform to ASTM C 476-91 and shall have minimum strength indicated on Drawings. Use Type II, low alkali cement B. Aggregate for masonry grout shall conform to ASTM C 404-97. 2.05 UME 1. Hydrated lime shall conform to ASTM C 207-91, Type S. 2.06 CONTROL JOINTS 1. Control joints shall be “Rapid Control Joints - Rubber” regular shape as manufactured by DUR-DWAL “#RS Series Rubber” as manufactured by Huhman and Barnard, Inc., or approved equal 2.07 DTHER MATERIALS A. All other materials, not specifically described but required for a complete and proper installation of the work of this Section, shall be as selected by the Contractor subject to acceptance by the Architect PART 3 - EXECUTION /- 3.01 A. 3.02 A. 3.03 A. 3.04 A. INSPECTlON Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to the proper and timely completion of the Work. Do not proceed until unsatisfactory conditions have been corrected. CDDRDlNATlON Carefully coordinate with archiiral, civil, mechanical, plumbing and electrical drawings and all other trades to ensure proper and adequate interface of the work of other trades with the work of this Section. Place and secure anchors and bolts, pipe sleeves and other such items before grout placement. MIXING MORTAR Use a mechanical mixer of one sack minimum capacity. Mix mortar for at least three minutes after all materials have been added. Mix only as much mortar as can be used in one hour after water has been first mixed into the batch. INSTALlATlON Masonry shall not be started when the horizontal and vertical alignment of the foundation is out of plumb or line one inch or more. 20 October 1997 Concrete Unit Masonry Carlsbad Cii Library 042205 96013 8. Care shall be taken to prevent grout and mortar stains. Keep wall continually clean; if grout does run over, clean immediately. C. Tolerances: Lay masonry plumb, true to line, with courses level. Keep bond pattern plumb throughout Lay masonry within the following tolerances: 1. Maximum variation from the plumb in the lines and surfaces of walls and arises: a. In adjaoent masonry units - l/8 inch. b. In 10 feet - l/4 inch. c. In a story or 20 feet maximum - 3/8 inch. d. In 40 feet or more - l/2 inch. 2. Maximum variations from the plumb for external corners, expansion joints and other conspicuous lines: a. In a story or 20 feet maximum - l/4 inch. b. In 40 feet or more - l/2 inch. 3; Maximum variations from the level or grades indicated for exposed lintels, sills, parapets, horizontal grooves, and other conspicuous lines: a. In a bay or 20 feet maximum - l/4 inch. b. In 40 feet or more - l/2 inch. 4. Maximum variations of the linear building lines from the established position in plan and related portion of columns, walls, and partitions: a. In a bay or 20 feet maximum - l/2 inch. b. In 40 feet or more - 3/4 inch. 5. Maximum variation in cross sectional dimensions of columns and in thickness of walls: a. Minus - l/4 inch. b. Plus - l/2 inch. D. The masonry units shall be cut accurately to fii all plumbing, ducts, openings, electrical work, etc., and all holes are to be neatly patched. E. No construction support shall be attached to the wall except where specifically permitted by the Architect F. The top surface of the concrete foundation shall be clean and free of laitance and the aggregate exposed before starting masonry construction, 20 October 1997 Concrete Unit Masonry Carlsbad Ci Library 042208 96013 ,- G. Where no bond pattern is shown, the wall shall be laidup in straight, uniform courses with regular half or running bond. H. All work, bond patterns, special cuts or special details as shown on the Drawings shall be accurately and uniformly executed. 3.05 JOINT9 A The starting joint on foundations shall be laid with full mortar coverage on the bed joints except that the area where the grout occurs shall be free from mortar so that the grout will be in contact with the foundation. B. Mortar joints shall be straight clean, and uniform in thickness. Unless otherwise specified in the details on the plans, the horizontal and vertical mortar joints shall be 3/8” thick. C. All joints shall be tooled with a concave surface except surfaces to receive stucco or waterproofing membrane shall be tooled with a flush joint Tooling shall be done when the mortar is partially set and still sufficiently plastic to bond. All tooling shall be done with a tool that compacts the mortar. D. Vertical head joints shall be buttered for a thickness equal to the face shell of the unit and these joints shall be shoved tightly so that the mortar bonds well with both units. E. lf it is necessary to remove a unit after it has been set in place, the unit shall be removed from the wall, cleaned and set in fresh mortar. ,,- F. i All work, bonds or special details shall be accurately and uniformly executed. G. Where control joints are required or specified, they shall be located as detailed on the Drawings. 3.06 REINFORCING A. When a foundation dowel does not line up with a vertical core, it shall be sloped at not more than one horizontal to six vertical. Dowels shall be grouted into a core in vertical alignment even though it is in an adjacent cell to the vertical wall reinforcing. B. Reinforcing bars shall be straight except for bends around corners and where bends or hooks are detailed on the Plans. C. Reinforcing steel where spliced shall be lapped a minimum of 40 bar diameters, 24 inches minimum , or as indicated on the Drawings. D. When full length vertical bars are used, they shall be held in position at top and bottom at intervals not exceeding 200 bar diameters of the reinforcement. E. Horizontal reinforcing shall be laid on the webs of bond beam units and shall be solidly grouted in place. Reinforcing in channel units shall be spaced off the bottom of the unit. F. Vertical reinforcing shall have a minimum clearance of 3/4” from the masonry. 20 October 1997 Concrete Unit Masonry Carlsbad City Library 04220-7 96013 G. Welding of reinforcing steel shall not be permitted except as specifically approved or detailed on the Drawings. ASTM A 706 reinforcing shall be used for bars to be welded. Welding shall comply with Section 03200, paragraph 3.02.J of these Specifications. Coordinate the placement and location of steel reinforcing detailed to be welded to structural steel members with the structural steel fabricator and erector. 3.07 GROUTING A. General: - 1. 2. 3. 4. 5. 6. 7. 8. 9. Reinforcement shall be in place before grouting starts. Mortar droppings shall be kept out of a grout space. All grout shall be mechanically vibrated and then reconsolidated after initial water loss and settlement have occurred. Vertical cells to be filled shall have vertical alignment to maintain a continuous unobstructed cell area not less than two inches by three inches. Cleanouts shall be provided for all grout pours over 5 feet in height. Where required, cleanouts shall be provided in the bottom course at every vertical bar but shall not be spaced more than 32 inches on-center. ‘When cleanouts are required, they shall be sealed after inspection and before grouting. Cells containing reinforcement shall be solidly filled with grout and pours shall be stopped one inch below the top of a course to form a key or joints. Grouting at beams over opening shall be done in one continuous operation. All cells containing reinforcement, anchor bolts and inserts shall be grouted solidly without exception. Unless otherwise noted, all walls are to be solid grouted [all cells filled with grout). Spaces around metal door frames and other built-in items shall be filled solidly with grout or mortar. 10. Columns, beams, joists, and similar structural members shall be anchored to the wall with anchor botts or their equivalent Anchors shall be fully, solidly embedded in place. Embedment shall not be less than 2/3 of the wall thickness, unless otherwise noted. Beam pockets shall be filled with concrete after erection of structural steel. END OF SECTION 20 October 1997 Concrete Unit Masonry Carlsbad Cii Library 042208 96013 SECTION 04415 INTERIOR STONEWORK PART 1 - GENERAL 1 .Ol SUBMITTALS A. Comply with pertinent provisions of Section 01300. 8. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. a. Provide setting drawings showing sizes and arrangement, provisions for jointing, anchoring, and fastening. Indicate location with number corresponding to number marked on each unit. Show location of inserts which are to be built into other work. 4. Manufacturers recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 5. Color charts showing colors and finishes available from the proposed manufacturer in the specified products. 6. Samples not less than actual size for each type, color, and finish of stonework units. 1.02 QUALITY ASSURANCE A. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. B. Reference Standards: In addition to complying with all pertinent codes and regulations, comply with the following: 1. American National Standards Institute (ANSI) a. Al 08. l-l 992 Glazed Wall Tile, Ceramic Mosaic Tile, Quarry Tile and Paver Tile installed with Portland Cement Mortar. b. ANSI Al08.10 Specifications for Installation of Grout in Ceramic Tile Installa- tions. 20 October 1997 Interior Stonework Carlsbad City Library 04415-I 96013 2. Tile Council of America, Inc. (TCA): Handbook for Ceramic Tile Installation, 1996 edition. 3. National Building Granite Quarries Association, Inc. (NBGQA). a. Specifications for Building Granite. 1.03 DELIVERY, STORAGE, AND HANDLING A. Comply with pertinent provisions of Section 01600. PART 2 - PRODUCTS 2.01 MATERIALS A. Granite: “Academy Black” granite, quarried in Raymond, California, as produced by Cold Spring Granite Co., as follows: 1. Window Sills: l-1/4” thick, Honed finish. 2. Countertops: l-1/4” thick, Honed finish. 3. Wall Panels: 718” thick, Honed finish. 4. Stair Treads: l-114” thick, Thermal finish. 5. Stone Flooring: l-1/4” thick, Thermal finish, l-1/4” mortar setting. 6. Wall Base: 718” thick, Thermal finish. 8. Stone Panels at Donor Wall (Room 143): 1. Stone: 3/4” thick New Mexico Travertine. 2. Color: Sterling Fleuri. 3. Finish: Honed. 4. Supplier: New Mexico Travertine, Inc. (l-800-962-7253). 5. Setting: Dry set with concealed stainless steel clips and exposed fasteners as detailed. Stone panels to be removable for future inscription of donors names. C. Stone Dedication Plaque (at courtyard): 1. Stone: 3/4” thick New Mexico Travertine. 2. Color: Sterling Fleuri. 20 October 1997 Carlsbad City Library Interior Stonework 044 15-2 96013 3. Finish: Honed. 4. Supplier: New Mexico Travertine, Inc. (l-800-962-7253). 5. Setting: Thinset flush to face of stucco wall. 6. Text: Text to be cut into the face of the stone prior to setting as part of work in this contract. Text and layout to be provided by the Architect in field. D. Granite Tile to Match Granite Flooring: 1. Stone: 12” x 12” x 3/8” Granite Tile, thermal finish. 2. Color: Academy Black. 3. Finish: Thermal. 4. Supplier: Cold Springs Granite Co. 5. Setting: Thinset to slab on grade. Match joint widths at granite flooring. E. Mortar: ASTM C 270, Proportion Specification. 1. Cement: ASTM C 150, Type I, gray or white as needed to produce mortar color required. 2. Hydrated Lime: ASTM C 207, Type S. F. Sand: ASTM C 144. 1. For white pointing mortar, use selected natural white sand or ground white stone sand. 2. For colored pointing mortar, use ground marble, granite or other sound stone to match Architect’s sample. G. Latex-Portland Cement Mortar: ANSI Al 18.4. 1. Prepackaged dry mortar mix with re-emulsifiable powder as additive, for mixing with water only. H. Latex-Portland Cement Grout: ANSI Al 18.6 of the following composition. 1. Prepackaged dry grout mix with re-emulsifiable powder as additive, for mixing with water only. I. Water: Potable, neutral pH. 20 October 1997 Interior Stonework Carlsbad City Library 044 15-3 96013 J. Setting Bed Reinforcement: Galvanized welded wire fabric, 2” x 2” - W0.3 x W0.3 (16 ASW gage or 0.0625” diam.); ASTM A 185 and ASTM A 82 except for minimum wire size. K. Anchors: Nonferrous metal, as required to suit stone installations. 2.02 FABRICATION A. Precut stone units to required sizes and shapes. Use powered masonry saw for cutting units at site. Avoid use of less-than-half-size units. 1. At stair treads, provide shop-fabricated abrasive insert strips of aluminum oxide or silicon carbide. 2.03 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 A. B. 3.02 A. B. C. D. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures. Do not use stone units with chips, cracks, voids, stain or other defects visible in finished work. Clean stone before setting by scrubbing with fiber brushes and water. Wet stone, as required, before setting. Comply with manufacturer’s instructions for application of proprietary materials. Installation of Interior Wall Facing and Trim: Erect interior wall facing and trim plumb and true with joints uniform in width and accurately aligned. 20 October 1997 Interior Stonework Carlsbad City Library 044 15-4 96013 1. 2. Set interior stone units against plaster spots located at or near anchors spaced not farther than 18” apart. a. For interior stone on inside face of exterior walls and where indicated, set stone with portland cement mortar in lieu of plaster for setting spots. Point joints after setting with pointing mortar mixed in proportions of 1 part portland cement mortar, 1 part lime and 3 parts sand. Rub joints with plastic tool. E. Install new stone flooring where required on plastic mortar bed to comply with require- ments of ANSI A 108.1 for setting bed, and of ANSI A108.10 and TCA “Handbook for Ceramic Tile Installation”, respectively, for TCA installation method and grout indicated below: 1. Concrete Subfloors, Interior: TCA Fll 1 (cleavage membrane). 2. Grout: Latex-portland cement. END OF SECTION 20 October 1997 Interior Stonework Carlsbad City Library 044 15-5 96013 SECTION 05100 SlRUCTLJFiALSlEEL PART I- GENERAL .- 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section include, but are not limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Divisions I, 2,3,4 and 5 of these Specifications and the Drawings. 1.02 CODES AND STANDARDS A. Except as modified by the requirements specified herein or the details on the drawings, work shall conform to the applicable provisions of the following codes and standards: 1. “Uniform Building Code” [UBC]: 1994 edition, Chapter 22, “Steel”. 2. American Institute of Steel Construction [AISC): “Manual of Steel Construction, Allowable Stress Design”, Ninth edition. 3. American Welding Society (AWS): ‘Structural Welding Code”, AWS Dl .I-94. 4. Steel Structures Painting Council (SSPC): “Steel Structures Painting Manual”, Third edition. 5. American Society for Testing and Materials (ASTM]: The specifications and standards hereinafter referred to. 1.03 SUBMITTALS A. Comply with pertinent provisions of Section 01300. 8. Shop Drawings 1. Submit shop drawings including complete details and schedules for fabrication and shop assembly of members. Include details of cuts, connections, camber, holes, and other perbnent data. Indicate welds by AWS symbols, and show size, length, and type of weld. Provide setting drawings, templates, and directions for installation of anchor bolts and other anchorages. Identify details by reference to sheet and detail number on the Drawings. 2. Submit the entire structural steel submittal package at one time. Exceptions can be requested by the Contractor prior to the first submittal to expedite the construction schedule by subdividing the submittal package into the following order and categories: a. All base plates, anchors, templates, and plans showing their locations and all related details. i- b. All columns, beams, and plans showing their location and all related details. 20 October 1997 Structural Steel Carlsbad City Library 05100-1 96013 c. Section 05300: All metal deck information, closure plates, shear connectors, bracing, and plans showing their location, and any miscellaneous structural steel items and all related details. C. Product Data: 1. Load indicator washers. 2. Shop primeF; D. Statements: 1. Welding procedures and qualifications: Prior to welding, submit certification for each welder statjng the type of welding and positions qualified for, the code and procedure qualified under, date qualified, and the firm and individual certifying the qualification tests. If the qualification date of the welding operator is more than one year old, the welding operator’s qualification certificate shall be accompanied by a current certificate by the welder attesting to the fact that he has been engaged in welding since the date of certification, with no break in welding service greater than 6 months. E. Test Reports. I; Bolts, nuts, and washers: Supply the certified manufacturer’s mill reports which clearly show the applicable ASTM mechanical and chemical requirements together with the actual test results for the supplied fasteners. F. Certificates. 1. Steel. 2. Bolts, nuts, and washers. 3. Shop primer. 4. Welding electrodes and rods. 5. ICBO Quality Certification. 1.04 QUALllY ASSURANCE A. Fabrication and Erection: 1. Perform all work in accordance with the applicable provisions of AISC “Specifications for the Design, Fabrication and Erection of Structural Steel for Buildings,” and AWS “Structural Welding Code”. 2. All structural steel, both in the shop and in field shall be transported and handled and erected in such manner as will preclude any injury thereto and in no case shall the material be subjected to any undue stresses in any part of connection or member. 20 October 1997 Structural Steel Carlsbad City Library 05100-2 96013 B. Cooperation: Coordinate the work in the Structural Steel section with that of all other sections. Provide all punchings and drilling indicated on the drawings, or required for the abzachment of their work to the structural steel framing for masonry reinforcing seismic connections, pipe and duct supports, anchors, aluminum sash, doors and similar work. Provide necessary drilling and punching: accurately locate and arrange to receive and engage the same. C. field Measurements: Before starting work, secure all field measurements pertaining to or affecting the work of this section and verify the locations and exact position of all anchor bolts occurring therein. D. Certification of Materials: Identify all structural steel by heat or meld number and accompany with mill analysis and test reports. Furnish evidence to the Architect that the materials conform with the requirements of these specifications. 1.05 INSPECTlON A. An ICBD certified structural steel special inspector from the Owner’s Testing Laboratory shall be present at all times during structural steel erection in accordance with Section 01400 and the Drawings. 1. It is assumed that steel will be fabricated within the State of California. All transportation costs and per diem living costs for inspection at fabricator’s plants outside of California will be back-charged to the Contractor. 2. All fabrication must be performed in a shop approved by International Conference of Building Officials. It is assumed that all fabrication will take place in one shop location only. All additional inspection costs resulting from fabrication at more than one shop location will be backcharged to the Contractor. 3. All mill tests and costs of retests of plain materials shall be at the expense of the Contractor. B. Tests for Structural Steel shall be made and reports furnished in accordance with the following requirements: 1. Perform all testing of structural steel in accordance with the requirements of ‘Standard Methods and Definitions for Mechanical Testing of Steel Products,” ASTM A 370-94. 2. X-ray, Gamma Ray and Ultrasonic testing shall conform with requirements of AWS Dl .I, Chapter 6. 3. Magnetic Particle testing shall conform to requirements of ASTM E 709-95 and AWS D1.l. 4. zlPenetrant testing shall conform to requirements of ASTM E 165-95 and AWS . . 20 October 1997 Structural Steel Carlsbad City Library 051003 96013 . c- Mill Tests and Inspection of Structural Steel: 1. Tests of Mill Drder A36 Steel: Where steel, ordered from the mill, cut to lengths, is identjfied by heat or meld numbers and is accompanied by mill analysis test reports, material shati be used without further local tests, provided an affidavit is given that materials conform with requirements. In case of controversy, tension and bend tests of materials, either locally or at mill, as required for local stock will be required. 2. Test of Unidentified Steel: In the event structural steel cannot be identified by heat or melt numbers and is accompanied by mill analysis and test report, such stock may be used, provided 1 tension and 1 bend test is made for each 50 tons or fractional part, of stock as may be used in work. Complete 4 sided surface inspection may be required for materials. Each piece of high-strength local stock steel shall be tested and stamped. Il. E. F. G. H. I. Any steel that cannot be identified or whose source is questionable shall be rejected and removed from the job site. Steel pipe shall have one tension, one bend and one flattening test for each lot of 500 foot lengths or fraction thereof of each size. Inspection of the structural steel will be performed in the mill, shop and field but such inspections or tests shall not relieve the Contractor of his responsibility to furnish satisfactory materials. The Architect shall have the right to inspect and reject faulty materials or workmanship at any time prior to the final acceptance of the erected structural steel. Tests of Welding and Botbng: The Dwner’s Testing Laboratory shall inspect shop and field welding and high tensile bolting. Testing shall comply with regulations of the Cii of Carlsbad Building Inspection Department and shall certify in writing, upon completion of work, that welding and high tensile bolting has been performed in accordance with the Drawings and Specifications and applicable city ordinances. Continuous Inspection High Tensile Bolts: The Owner’s Testing Laboratory shall check bolt tightness on not less than 10% of bolts selected at random in each high strength bolt connection with a minimum of two bolts per connection. lf the tension in any bolt tested falls below the proper value then all bolts in that connection shall be tested. Inspection procedure shall be as described in the “Specification for Structural Joints Using A!3TM A 325 or A 490 Bolts” by the Research Council on Riveted and Bolted Structural Joints. Testing of Complete Penetration Welds: The Testing Laboratory shall inspect moment connections as indicated on the Drawings. 5. Test specimens shall be taken under direction of the Owner’s Testing Agency and shall be machined by the Contractor to dimensions as required by the related applicable Standard ASTM Specifications or AWS Standards. 1. Ultrasonic testing shall be performed by a specially trained, qualified technician, who shall operate the equipment, examine welds and maintain a record of welds examined, defects found and disposition of each defect. Cost of repairing and retesting of defective welds shall be borne by the Contractor. 20 October 1997 Carlsbad Cii Library Structural Steel 05 1004 96013 2. Ultrasonic instrumentation shall be calibrated by technician to evaluate the quality of the welds in accordance with AWS Dl .I, Appendix C. 3. other methods of inspection, for example, xray, gamma ray, magnetic particle, or dye penetrant, may be used on welds if deemed necessary by the inspection agency with the cooperation of the Contractor. J. Ultrasonic Material Inspection: 1. All column material within 1 foot (6 inches either side) of a direct complete penetration weld for girder flange connections is to be ultrasonically tested for laminations in accordance with ASTM designation A 578, Level II. 2. Material in designated location shall be tested for laminations by ultrasonic means prior to fabrication, with written reports submitted to Architect 3. Detection of Laminations: Rejectable defects discovered by ultrasonic means are defined as follows: Using suitable calibrated ultrasonic equipment, any recordable disc0ntinu.Q causing complete loss of back reflection and which cannot be encompassed within a 3inch diameter circle is unacceptable (Level II Standard of Acceptance). Should such flaws be detected, they may be repaired by welding, subject to the Architect’s approval. K. Retesting of Welds and Laminations in Field: 25 percent of girder to column moment connectjons shall be retested in the field. These connections shall be retested after the welds are approximately 30 days old. Similarly, recheck column material for laminar tearing. PART 2 - PRODUCTS 2.01 A. B. C. D. E. F. MATERIALS All materials shall conform with the following requirements and shall be free from scale, defects and imperfections, of recent manufacture and unused. Where two or more identical articles or pieces of equipment are required, they shall be of the same manufacture. Structural steel shall conform with ASTM A 36-94 for shapes, plates and bars, unless noted otherwise. Welding electrodes shall conform with AWS Dl .I, E70, series. Electrodes for welding reinforcing steel to be low hydrogen electrodes. Anchor bolts shall conform with ASTM A 307-94, Grade A High strength bolts shall conform to A6TM A 325-94, Type 1. The bolt heads must be marked with the manufacturer’s identification mark, strength grade and type. Nuts: ASTM A 563-94, Grade and Style for applicable A6TM bolt standard recommended. Washers: ASTM F 84490 washers for ASTM A 307 bolts, and ASTM F 436-93 washers for A6TM A 325 bolts. 20 October 1997 Structural Steel Carlsbad City Library 05100-5 96013 G. Load Indicator Botts: ASTM A 325, Type 1, with a manufactured notch between the bott tip and threads. The bolt shall be designed to react to the opposing rotstional torques applied by the installation wrench, with the bolt tip automatically shearing off when the proper tension is obtained. H. Load Indicator Washers: ASRvl F 95994. I. Headed Welded Studs: Nelson “Granular RuxRlled Shear Connector and Anchor Studs,” - “K6M Shear Connector Studs”, or approved equal, manufactured of Cl 015,1010, IO 17, or 1020 cold-rolled steel conforming to ASTM A 108-95. J. Expansion Anchors: lTW/Ramset “Redhead Dynabott Sleeve anchors”, Hilti “Kwik-Bolt” anchors, or approved equal. Anchors shall have ICBC Cetication for use in concrete and concrete block masonry. K. Epoxy/Adhesive Anchors: ‘SET Adhesive Anchors” by Simpson Strong-Tie Co. (ER-52791 or Gunnebo Fastening Corp. (ER-4320) for use in concrete and concrete block masonry. L Pipe Columns: ASTM A 53-95, Grade B. M. Tube Steel: A6TM A 500, Grade B, Fy = 46 ksi. N. Galvanizing shall conform to A6TM A 123-89. 0. shop Primer: Fabricator’s standard, fast-curing, lead-free, universal primer; selected for compatibility with finish paint systems indicated and for compatibility to provide a sound foundation for field-applied topcoats despite prolonged exposure. P. Galvanizing Repair Paint High zinc dust content paint for regalvanizing welds in galvanized steel, complying with Military Specifications MIL-P-21035 (Ships) or Steel Structures Painting Council (SSPC] Paint 20. PART 3 - EXECUTION 3.01 WELDING A. structural welding shall be done by the electric submerged or shielded metal arc process and shall have inspection by the Owner’s Testing Laboratory. Operators shall be thoroughly trained and experienced in arc welding of structures, capable of making uniformly reliable butt and fillet welds in flat, vertical and overhead positions and by producing neat and consistent work in actual operation. Each operator shall have ICBO certification. B. Surfaces to be welded shall be free of any paint, grease, loose scale and foreign matter. Clean welds each time the electrode is changed and chip clean all burned or flame-cut edges before welds are deposited thereon. The same electrode may be used with various thicknesses of plate, but change current used and number of passes made proportionately. 20 October 1997 Carlsbad City Library Structural Steel 051006 96013 .- C. D. E. F. G. H. I. 3.02 A. B. C. After being deposited, brush welds with wire brushes. Welds shall exhibit uniform section, smoothness of welded metal, feathered edges without undercuts or overlays, and freedom from poros*Q and clinkers. Visual inspection at edges and ends of fillet and butt joint welds shall indicate a good fusion with penetration into base metal. During assembly and welding, hold component part of a built-up member with sufficient clamps or other adequate means to keep the parts straight and in close contact. In welding, precautions shall be taken to minimize “lockup” stresses and distortion due to heat. No welding shall be done under windy conditions until adequate wind protection screening has been provided. Any welds or parts of welds which are found to be defective shall be cut out with a chisel and replaced. The maximum space between members to be butt welded shall not exceed l/4”, except at web doubler plates. Bevel all pieces or members up to l/8” thickness to form a single or double “vee” before being welded. Bevel welds over 3/8” in thickness to form a double “vee” wherever possible. Lay filled welds in the position indicated on the drawings and to the sizes shown. In measuring fillet welds, consider only the effective portion. The maximum space between pieces for members to be fillet welded shall not exceed l/l 6”. Those members indicated “AESS on the drawings shall be welded in conformance with the requirements of Section IO of the Al6C Code of Standard Practice entitled “Archiirally Exposed Structural Steel”. Grind welds smooth on all AE66 members and additional locations indicated on the Drawings. Welding of steel reinforcing to structural steel shall be in accordance with Section 03300, paragraph 3.02.J. Touch-up Painting: As soon as possible after erection of primed structural steel, clean painted areas which have been abraded or otherwise damaged by welding, bolting, or other field operations. Apply touch-up paint matching shop coating by brush or spray to all damaged paint areas, achieving a minimum final thickness of 1.5 mils. ERECTION Erect all structural steel with qualified riggers and carefully plan and lay out so that a minimum of cutting shall be required. Erect work plumb, square and true to line and level, and in precise position, as indicated. Provide temporary bracing and guys, wherever necessary, to provide for the loads and stresses to which the structure may be subjected, including those due to erection equipment and their operation, and leave in place as long as it may be required for safeguarding all parts of the work. As erection progresses, securety bolt-up work as required to maintain the steel in proper position while field bolting and welding is being done and as required to take care of all dead loads, wind and erection stresses. No field bolting or welding shall be done until the work has been properly aligned, plumbed and leveled. Set each column base plate in exact position as to alignment, plumb and height. The center of each base shall be true to the column center within a tolerance of l/l 6”, and its height shall be adjusted in exact position. Maintain all bases at the exact position and level while they are being grouted. 20 October 1997 Structural Steel Carlsbad Cii Library 05100-7 96013 D. Carry out erection of structural steel work in proper sequence with the work of other trades, and frame, bed and anchor to concrete, masonry and related work in strict accordance with the detail drawings and approved shop drawings. E. field Modification: Written acceptance from the Architect must be obtained before using cutting torch for field modification or refabrication of structural steel. The structural steel fabricator shall be responsible for errors in fabrication and for correct fit in the field. F. Allowable Tolerances: Comply witi requirements of AISC Code of Standard Practice. Bases of all columns shall be located on the established column lines within plus or minus l/8”. All leveling and plumbing shall be based on a mean temperature of 70 degrees F. Compensate for difference in temperature at time of erection. G. Those members indicated “AESS” on the drawing shall conform to the stricter tolerances and requirements of Section IO of the AISC Code of Standard Practice entitled “Architecturally Exposed Structure Steel”. 3.03 CDNNECTlONS A. Unfinished Bolts: Make field connections with unfinished bolts only were indicated. B. High Strength Steel Boltings: Where structural joints are made using high strength bolts, hardened washers and nuts tightened to a high tension, the materials, method of installation and tension control, types of wrenches to be used, and inspection methods shall conform to the “Specification for Structural Joints Using ASTM A325 or A490 Bolts”, established by the Research Council on Structural Connection of the Engineering Foundation, November 13,1985, except that Calibrated Wrench Tightening is not to be used. I, High strength bolts used shall have a suitable identifying mark placed on top of the head before leaving the factory. 2. Bolts that have been completely tightened shall be marked with identifying symbol. 3. Hardened washers shall be installed as per AISC Specifications. 4. Contact bearing surfaces of bolted parts shall be free of scale, slag, burrs, and pits, or dirt, paint or other foreign material and/or any defects which would prevent solid seating of parts, 3.04 HEADED WELDED SllJDS A. field install welded stud connectors in accordance with manufacturer’s recommendation. 3.05 ANCHOR BOLTS A. Inspect the installation of anchor bolts, make all necessary field measurements and furnish templates to insure that all structural steel will f& the job conditions. Locate all columns as indicated on the drawings. Details for setting of anchor bolts in hardened or existing concrete, which may be necessary because of error or oversight, shall be submitted to the Architect for review and approved prior to installation, 20 October 1997 Structural Steel Carlsbad Cii Library 05100-8 96013 3.06 FlNlSH A. Clean all steel of any grease, rust, mill scale or other foreign matter. Material to be welded or embedded in concrete shall not be primed. END OF SECTlON 20 October 1997 Structural Steel Carlsbad Cii Library 05 100-S 96013 6ECllON 05300 METAL DECKING PART I- GENERAL 1 .Ol A. 1.02 A. B. 1.03 A. B. RELATED DOCUMENTS Documents affecting work of this Section include, but are not limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Divisions I, 3,4 and 5 of these Specifications and the Drawings. CODES AND STANDARDS Except as modified by the requirements specified herein or the details on the drawings, work shall conform to the applicable provisions of the following codes and standards: 1. “Uniform Building Code” [UBC): 1994 edition, Chapter 20, “Lightweight Metals” and Chapter 22, “Steel”. 2. Steel Deck Institute (SDI]: “Design Manual for Composite Decks, Form Decks and Roof Decks”, SDI No. 28-l 992. “Manual of Construction with Steel Deck”, SDI, 1992. 3. American Iron and Steel Institute (AISI]: “Cold-Formed Steel Design Manual, 1989 edition. 4. American Society for Testing and Materials (ASTM): The specifications and standards hereinafter referred to. In case of conflict bebtveen referenced standards, the more stringent requirements shall govern. SUBMITTALS Comply with pertinent provisions of Section 01300. Submit shop drawings, manufacturer’s technical data and material specifications, and samples, as applicable, for all products specified herein for Architect’s review prior to start of work in this section. 1. Submit shop Drawings: Note diaphragm deck welding pattern, deck gauge, closure plates and other accessories on shop drawings. 2. Product Data: Comprehensive manufacturer’s descriptive data including specifications and installation recommendations. Specifications shall include all physical properties and load tables. 20 October 1997 Carlsbad City Library Metal Decking 05300-I 96013 I .04 A. B. C. D. 1.05 A. QUAUTY ASSURANCE Bections and properbes of metal shall conform to minimum specifications for the design of “Light Gauge Cold Formed Steel Structural Members”, as published by AfSI. The Standards of the Steel Deck Institute, and all applicable codes and ordinances shall be fully complied with. Metal deck is designed for diaphragm action to resist lateral forces. Welding pattern provided shall conform to an approved IBCD welding pattern arrangement. Testing of stud shear connections and deck welding shall be performed in accordance with Section 05 100, paragraph 1.05 G. PRODUCT DELlVERY, SKIRAGE AND HANDLING Deliver, store and handle metal decking is such a manner that it will not be damaged or deformed. Exercise special care so as not to damage or overload the decking during the entire construction period. Do not use metal decking for storage or as a working platform until the sheets have been welded in position. Stack decking stored at the site before erection on platforms or pallets and suitably protect from the weather. PART 2 - PRODUCT6 2.0 1 MATERIALS A. All materials shall conform with the following requirements and shall be of new stock of the highest grade available, free from defects and imperfections, of recent manufacture and unused. Where two or more identical articles or pieces of equipment are required, they shall be of the same manufacture. B. Metal Deck: ‘1 . 6ectional profile depth and minimum gauge are indicated on the structural drawings. 2. Decking shall be galvanized corrugated metal deck. 3. Floor decking shall be U.L rated. C. Steel for Galvanized Deck: ASTM A 653, Designation GSO. D. Flashing and Closures: Galvanized sheet steel as specified for decking. E. Protective Coating: Zinc, ASTM A525 and Fed. Spec. QQ-S775d, Type I, Class e. F. Galvanizing Repair Paint: A6TM A 780-93, high zinc-dust content paint for repair of damaged galvanized surfaces. 2.02 FABRlCATlON 20 October 1997 Carlsbad Cii Library Metal Decking 05300-2 96013 ,- A. Form deck units in length to span three or more support spacings with flush, telescoped or nested 2” end laps and interlocking side laps, unless otherwise shown or specified. PART 3 - EXECUTION r 3.01 A. INSTALLATlON Install all decking as per governing codes, drawing requirements, and manufacturer’s specifications and recommendations. B. ship all deck units to job site in standard widths and cut to proper lengths such that end joints occur over supporting members. Perform all column notching, bevel cuts and other field cuts, as required. C. Place steel deck units on supporting framework and adjust to final position with proper bearing before permanent& fastening. Verify that supports are properly aligned and sufficiently level to permit proper bearing and report all discrepancies. D. Provide flashings and closures where required to prevent concrete leakage. Provide between decking and columns and at open ends of all cell runs at columns, walls, openings, etc., and those which occur where cells change direction. Fasten in place by welding or sheet metal screws as per manufacturer’s directions. E. The positioning and placement of stud shear connectors shall be in accordance with AWS specification on requirements for stud welding and as detailed on the drawings and in Section 05100. The height of stud shall be a minimum of l-1/2” above the top deck flute and a minimum of 1” below the top concrete surface. Where a shear stud and a plug weld overlap, the shear stud may take the place of the plug weld. F. Make all welds in accordance with structural drawings. Use only welders certified for welding in light gauge metal. G. Opening reinforcement shall be as detailed on the drawings. Cutting of holes other than those detailed on the drawings shall be done only as specifically approved by the Architect. Holes not shown on structural drawings shall be reinforced in accordance with details on drawings under this section, but shall be located and paid for by trade requiring openings. In general, reinforcing is not required for holes 6” or less in diameter. H. Leave slag in place at welds to be covered by concrete. Elsewhere touch up all welds and field cut edges with galvanizing repair paint. Grind smooth all welds in areas that will be exposed to view. 3.02 CLEAN-UP A. During the progress of the work, the premises shall be kept free of debris and waste resulting from the work in this section. Upon completion, all surplus material and debris shall be removed from the site. END OF SECTION 20 October 1997 Carlsbad Cii Library Metal Decking 053003 96013 SECTION 05400 LIGHTGAGE METAL FRAMING PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section shall include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. 4. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. C. Shop Drawings: Submit shop drawings for special components and installations not fully dimensioned or detailed in manufacturer’s product data. 1. Include placing drawings for framing members showing size and gage designations, number, type, location and spacing. Indicate supplemental strapping, bracing, splices, bridging, accessories, and details required for proper installation. 2. Connections shall be designed in accordance with details and design criteria outlined on the drawings and load and deflection criteria. Calculations and drawings shall be signed by a California registered civil engineer. 1.03 QUALITY ASSURANCE A. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. B. Component Design: Compute structural properties of studs and joists in accordance with AISC “Specification for Design of Cold-Formed Steel Structural Members.” 20 October 1997 Lightgage Metal Framing Carlsbad City Library 05400-I 96013 C. Fire-Rated Assemblies: Where framing units are components of assemblies indicated for a fire-resistance rating, including those required for compliance with governing regulations, provide units which have been approved by governing authorities having jurisdiction. D. Welding: Comply with American Welding Society (AWS) Dl.3, Structural Welding Code - Sheet Steel. Qualify welding processes and welding operators in accordance with AWS standard qualification procedures. 1.04 DELIVERY, STORAGE, AND HANDLING A. Comply with pertinent provisions of Section 01600. PART 2 - PRODUCTS 2.01 MATERIALS A. Manufacturers: Angeles Metal Systems, conforming to ICBO No. 1715-P, or approved equal. B. System Components: With each type of metal framing required, provide manufacturer’s standard steel runners (tracks), blocking, lintels, clip angles, shoes, reinforcements, fasteners, and accessories as recommended by manufacturer for applications indicated, as needed to provide a complete exterior metal framing system. C. Materials and Finishes: 1. For 16 gage and heavier units, fabricate metal framing components of structural quality steel sheet with a minimum yield point of 50,000 psi; ASTM A 570, Grade D. 2. For 16 gage and lighter units, fabricate metal framing components of structural quality sheet steel per ASTM A61 1, Grade C. 3. Provide galvanized finish to metal framing components complying with ASTM A 525 for minimum G 60 coating. D. “C”-Shape Studs: Manufacturer’s standard load-bearing steel studs of size, shape, and gage indicated, with minimum 1.625” flange and flange return lip. E. Stiffeners: l-l /2” cold-rolled steel channels, 16 gage. F. Electrodes for Welding: Comply with AWS Code, E70 Series. 2.02 FABRICATION A. Framing components may be prefabricated into panels prior to erection. Fabricate panels plumb, square, true to line and braced against racking with joints welded. Perform lifting of prefabricated panels in a manner to prevent damage or distortion. 20 October 1997 Lightgage Metal Framing Carlsbad City Library 05400-2 96013 B. Fastenings: Attach similar components by welding. Attach dissimilar components by welding, bolting, or screw fasteners, as standard with manufacturer. 1. Wire tying of framing components is not permitted. C. Fabrication Tolerance: Fabricate panels to maximum allowable tolerance variation from plumb, level, and true to line of l/8” in 10 feet. 2.03 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 A. 3.02 r A. B. C. D. E. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. 1. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturers recommended installation procedures. Set studs plumb, except as needed for diagonal bracing or required for non-plumb walls or warped surfaces and similar requirements. Where stud system abuts structural columns or walls, anchor ends of stiffeners to supporting structure. Field Painting: Touch-up shop-applied protective coatings damaged during handling and installation. Use compatible primer for prime coated surface; use galvanizing repair paint for galvanized surfaces. END OF SECTION F-- 20 October 1997 Lightgage Metal Framing Carlsbad City Library 05400-3 96013 SECTION 05500 METAL FABRICATIONS -a-- 1 -s-.-m.. l-‘AK I 1 .Ol A. 1.02 A. B. 1.03 A. B. 1.04 A. 1 - GtNtKAL RELATED DOCUMENTS Documents affecting work of this Section shall include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings SUBMITTALS Comply with pertinent provisions of Section 01300. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. a. Indicate profiles, sizes, connection attachments, reinforcing, anchorage, size and type of fasteners, and accessories. b. Include erection drawings, elevations, and details where applicable. 4. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. QUALITY ASSURANCE Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. Field Measurements: Take necessary measurements in the field to assure proper dimensions for the work of this Section. DELIVERY, STORAGE, AND HANDLING Comply with pertinent provisions of Section 01600. 20 October 1997 Carlsbad City Library Metal Fabrications 05500-l 96013 PART 2 - PRODUCTS 2.01 MATERIALS A. Steel Sections: ASTM A36. B. Steel Tubing: ASTM A500, Grade B. C. Bolts, Nuts, and-Washers: ASTM A307, ASTM A 325N, and ASTM A 449. D. Welding Materials: AWS Dl .I ; type required for materials being welded. E. Primer Paint: 1. Shop Paint: SSPC-Paint 2. 2. Omit shop paint on surfaces to be enclosed in concrete or surfaces to be welded. F. Touch-up Primer for Galvanized Surfaces: Fed. Spec. n-P-641. G. Provide zinc-coated or cadmium plated fasteners for exterior use and where built into exterior walls. H. Stainless Steel Fabrications: Provide austenitic stainless steel in form indicated complying with the following requirements: 1. Tubing: ASTM A 554, Grades MT 301, MT 302, or MT 304, as standard with manufacturer. 2. Pipe: ASTM A 312, Grade TP 304. 3. Plate: ASTM A 167, Type 301, 302, or 304. 4. Bar Stock: ASTM A 276. 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. 2.03 FABRICATION A. Verify dimensions on site prior to shop fabrication. B. Fabricate items with joints tightly fitted and secured. C. Fit and shop assemble in largest practical sections, for delivery to site. 20 October 1997 Carlsbad City Library Metal Fabrications 05500-2 96013 D. /- E. F. G. H. I. J. 2.04 A. B. C. D. Grind exposed welds flush and smooth with adjacent finished surface. Ease exposed edges to small uniform radius. Exposed Mechanical Fastenings: Flush countersunk screws or bolts; unobtrusively located; consistent with design of structure, except where specifically noted otherwise. Make exposed joints butt tight, flush, and hairline. Supply components required for anchorage of metal fabrications, Fabricate anchorage and related components of same material and finish as metal fabrication, except where specifically noted otherwise. Interior Lighting Fabrications: Steel sections and plates in sizes and shapes indicated. Continuous welds unless otherwise shown. Grind all welds flush and smooth. Shop prime fabrications. Exterior Stainless Steel Lighting Fabrications: Stainless steel sections and plate in sizes and shapes indicated. Continuous welds unless otherwise indicated. Grind all welds flush and smooth, polish to blend with adjacent unwelded surface. All fasteners and accessories to be stainless steel. Exposed Ends of Pipe or Tube Sections: Provide continuous smooth welded cover plates. FINISH Clean surfaces of rust, scale, grease, and foreign matter prior to finishing. Do not prime surfaces in direct contact bond with concrete or where field welding is required. Prime paint items scheduled with one coat; except, apply two coats to surfaces inaccessible after assembly or erection. Galvanize items to minimum 1.25 oz/sq ft zinc coating in accordance with ASTM A 386. PART 3 - EXECUTION 3.01 SURFACE CONDITIONS A. Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. B. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. 20 October 1997 Carlsbad City Library Metal Fabrications 05500-3 96013 3.02 A. B. C. D. E. F. G. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturers recommended installation procedures, anchoring all components firmly into position for-long life under hard use. Clean and strip site primed steel items to bare metal where site welding is scheduled. Make provision for erection loads with temporary bracing. Keep work in alignment. Install items plumb and level, accurately fitted, free from distortion or defects. Perform field welding in accordance with AWS Dl .I. After installation, touch-up field welds, scratched or damaged surfaces with primer. 20 October 1997 Carlsbad City Library END OF SECTION Metal Fabrications 05500-4 96013 SECTION 05712 STEEL STAIR SYSTEM PART 1 - GENERAL 1.01 RELATED WORK A. Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. a. Shop drawings and calculations shall be signed and stamped by a State of California registered civil engineer to indicate compliance with these specifica- tions. Show locations, sizes, connection attachments, methods of anchoring, openings, type of fasteners, accessories, and finishes. 4. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 1.03 QUALITY ASSURANCE A. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. B. Field Measurements: Take necessary measurements in the field to assure proper dimensions for the work of this Section. 1.04 DELIVERY, STORAGE, AND HANDLING A. Comply with pertinent provisions of Section 01600. 20 October 1997 Carlsbad City Library Steel Stair System 05712-I 96013 YAK I - - -- 2 - PRODUCTS 2.01 A. B. C. D. E. 2.02 A. B. C. D. E. F. G. MATERIALS Structural Steel Plates, Shapes and Bars: ASTM A 36. Steel Sheets: ASTM A 466, Grade B, Structural Quality. Steel Pipe: ASTM A 53, Type S, seamless Grade B, standard weight Schedule 40, galvanized for exterior applications, l-1/2” I.D., unless otherwise noted, for railings, posts, and handrails. Bolts, Nuts and Washers: ASTM A 307, galvanized. Shop Paint: SSPC-Paint 2. FABRICATION Use materials of size and thicknesses shown or if not shown of required size and thickness to produce adequate strength and durability in finished product for intended use. Work to dimensions shown on the drawings or accepted on shop drawings, using proven details of fabrication and support. Verify dimensions at site prior to shop fabrication. Use type of materials shown or specified for various components of work. Form exposed work true to line and level with accurate angles and surfaces and straight sharp edges. Ease exposed edges to a radius of approximately l/32” unless otherwise shown on the drawings. Form bent metal corners to smallest radius possible without causing grain separation or otherwise impairing the work. Weld corners and seams continuously and in accordance with recommendations of AWS. Grind exposed welds smooth and flush, to match and blend with adjoining surfaces. Form exposed connections with hairline light-proof tight joints which are flush and smooth, using concealed fasteners wherever possible. Use exposed fasteners with Phillips flathead (countersunk) screws or bolts. Provide for anchorage of type shown on the drawings, coordinated with supporting structure and progress schedule. Fabricate and space anchoring devices as shown and as required to provide adequate support for intended use of work. Shop Assembly: Preassemble items in shop to greatest extent possible, so as to minimize field splicing and assembly of units at project site. Disassemble units only to extent necessary for shipping and handling limitations. Clearly mark units for re-assem- bly and coordinated installation. 20 October 1997 Steel Stair System Carlsbad City Library 05712-2 96013 H. Accurately form components required for anchorage of stairs, landings, and railings to each other and to building structure. 2.03 SHOP PAINTING A. Shop paint all steel stair work, except those members or portions of members to be embedded in concrete or masonry, covered with fireproofing, field welded, galvanized surfaces, or used in a high strength bolted connection, unless otherwise indicated. B. Remove scale, rust and other deleterious materials before shop coat of paint is applied. Clean off heavy rust and loose mill scale in accordance with SSPC SP-2 “Hand Tool Cleaning,” SSPC SP-3 “Power Tool Cleaning” or SSPC SP6 “Commercial Blast Cleaning.” Remove oil, grease and similar contaminants in accordance with SSPC SP-1 “Solvent Cleaning.” C. Apply one shop coat of paint to fabricated metal items, except apply 2 coats of paint to surfaces which are inaccessible after assembly or erection. Change color of second coat to distinguish it from the first. D. Immediately after surface preparation, brush or spray on metal primer paint, applied in accordance with manufacturer’s instructions and at rate to provide a uniform dry film thickness of 2.0 mils per coat applied. Use painting methods which will result in full coverage of joints, comers, edges and all exposed surfaces. 2.04 FABRICATION /- A. General: 1. Fabricate stairs with closed risers and pan treads to receive concrete fill or granite treads, as indicated. 2. Form treads with minimum 12 gage bent plate with deformed bars full length of tread welded to bent ends. 3. Secure treads to stringers with clip angles, welded in place. 4. Form stringers of structural steel channel sections or rolled steel rectangular hollow sections, as indicated in drawings. 5. Use welding for joining pieces together, unless otherwise shown or specified. Fabricate units so that bolts and other fastenings do not appear on finish surfaces. 6. Construct stair units to conform to sizes and arrangements as shown. Construct entire assembly to support a minimum live load of 100 Ibs. per sq. ft. Stair treads shall be capable of supporting a point load of 300 Ibs. applied to any location on the tread. 20 October 1997 Steel Stair System Carlsbad City Library 05712-3 96013 7. Fabricate all components of Stairs 3 and 4 including guardrails and handrails to AESS standards as specified in Section 05100. 8. Provide metal framing, columns, struts, clips, brackets, hanger rods, bearing plates and other components as required for support of stairs and platforms. B. Stair Framing: 1. Fabricate stringers of structural steel, as shown on the drawings. Provide closures for exposed ends of stringers. 2. Construct platforms of structural steel headers and miscellaneous framing members, as shown. Bolt or weld framing members to stringers and headers. Support platform as shown on the drawings. C. Metal Pan Units: 1. Form metal pans of structural steel sheets. Shape pans to conform to configuration shown. 2. Construct riser and subtread metal pans with steel angle supporting brackets welded to stringers. Secure metal pans to brackets with welds. 3. Reinforce stair and platform pans with wire mesh and fill with concrete. D. Stair Handrails: Provide steel pipe handrailing and wall brackets. 2.05 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 SURFACE CONDITIONS A. Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. B. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. 3.02 INSTALLATION A. Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. 20 October 1997 Steel Stair System Cansbad City Library 05712-4 96013 rc- .- B. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures, anchoring all components firmly into position for long life under hard use. C. Provide anchorage devices and fasteners where necessary for securing steel stair items to in-place construction; including, threaded fasteners for concrete and masonry inserts, toggle bolts through-bolts and other connectors as required. D. Erect stair work accurately to line, plumb, level, square, true and free of rack, measured from established lines and levels and registering level with floor and platform levels. E. Fit exposed connections accurately together to form tight hairline joints. Weld connections which are not to be left as exposed joints, but cannot be shop welded because of shipping size limitations. Grind joints smooth and touch-up shop paint coat. F. Adjust railing prior to securing in place to insure proper matching at butting joints and correct alignment throughout their length. Plumb posts in each direction. G. Do not field cut or alter members. H. Touch-Up Painting: Immediately after erection, clean and brush field welds, bolted connections, and abraded areas of shop paint and paint all exposed areas with same material as used for shop painting. Sand field welds and abraded areas which will be exposed in the finish work. Apply by brush or spray to provide a minimum dry film thickness of 2.0 mils. 20 October 1997 Carlsbad City Library END OF SECTION Steel Stair System 057 12-5 96013 SECTION 05720 HANDRAILS AND RAILINGS PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section shall include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings 1.02 SUBMI-I-TALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. a. Indicate profiles, sizes, connection attachments, reinforcing, anchorage, size and type of fasteners, and accessories. 4. Manufacturers recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 1.03 QUALITY ASSURANCE A. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. B. Field Measurements: Take necessary measurements in the field to assure proper dimensions for the work of this Section. PART 2 - PRODUCTS 2.01 MATERIALS A. Steel Handrail Fittings: Flanges, ells, and miscellaneous fittings by Julius Blum, or approved equal. Size and radius of ells as required by handrail dimension and details. r- 20 October 1997 Handrails and Railings Carlsbad City Library 05720-I 96013 B. C. D. E. F. 2.03 A. - B. C. D. E. F. G. H. I. Steel Tubing: ASTM A 500; seamless, type and grade as selected by fabricator and as required for design loading; primed finish for interior and galvanized for exterior. Solid Bar Sections: ASTM A36 in sizes and shapes indicated. Primer Paint: 1. Shop Paint: SSPC-Paint 2. 2. Omit shop paint on surfaces to be enclosed in concrete or surfaces to be welded. Touch-up Primer for Galvanized Surfaces: Fed. Spec. l-T-P-641. Wood Guardrail: Specified in Section 06400. FABRICATION Verify dimensions on site prior to shop fabrication. Fit and shop assemble sections in largest practical sizes, for delivery to site and installation. Supply components required for secure anchorage of handrails and railings. Form simple and compound curves by bending tubing in jigs to produce uniform curvature for each repetitive configuration required. Maintain cylindrical cross-section of tubing throughout entire bend without buckling, twisting or otherwise deforming exposed surfaces of tubing. At fabricator’s option, form bends by use of prefabricated elbow fittings and radius bends, however, do not alter handrail design by use of prefabricated fittings. Grind exposed welds smooth and flush with adjacent surfaces. Make exposed joints butt tight, flush, and hairline. Accurately form components required for anchorage of railings to each other and to building structure. Galvanize exterior steel railings, including tubing, fittings, brackets, fasteners, and other ferrous components in accordance with ASTM A 386. PART 3 - EXECUTION 3.01 SURFACE CONDITIONS A. Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. 20 October 1997 Handrails and Railings Carlsbad City Library 05720-2 96013 B. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. 3.02 INSTALLATION A. Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. B. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements ofgovernmental agencies having jurisdiction, and the manufacturers recommended installation procedures, anchoring all components firmly into position for long life under hard use. C. Supply items to be cast into concrete with setting templates and erection drawings to appropriate sections. D. Erect work square and level, free from distortion or defects detrimental to appearance or performance. E. Anchor handrailings to structure. f. Weld field connections and grind smooth to complete assembly. Touch-up welds with primer. END OF SECTION 20 October 1997 Carlsbad City Library Handrails and Railings 05720-3 96013 SECTION 05810 EXPANSION JOINT COVERS PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. 1.02 SUBMllTALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. 4. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 1.03 QUALITY ASSURANCE A. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. B. Field Measurements: Take necessary measurements in the field to assure proper dimensions for the work of this Section. 1.04 DELIVERY, STORAGE, AND HANDLING A. Comply with pertinent provisions of Section 01600. PART 2 - PRODUCTS 2.01 MATERIALS A. Provide prefabricated expansion joint covers, as manufactured by Construction Specialties, Inc., or approved equal. 20 October 1997 Expansion Joint Covers Carlsbad City Library 0581 O-l 96013 1. Exterior Seismic Expansion Joint at Wall and Ceiling/Wall Locations: Model SF-400 Flush Exterior Wall Seal, Biege color. 2. Interior Seismic Joints at Wall and Ceiling Locations: Model MIA-400 Aluminum Flush Wall to Wall Cover, white color, 11” overall width, 2” free horizontal movement to cover 3” building seismic joint. 3. Exterior Seismic Joints at Roof/Wall Locations: Model BRJW-400, use 4” to cover 3” building seismic joint. B. Accessories: Manufacturers standard anchors, fasteners, set screws, spacers, flexible seal and filler materials, adhesive and other accessories compatible with material in contact, as shown or required for complete installations. 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. 2.93 FABRICATION A. Provide expansion joint cover assemblies of design, basic profile, materials, and operation indicated. Select units comparable to those indicated or required to accommodate joint size, variations in adjacent surfaces, and structural movement. Furnish units in longest practicable lengths to minimize number of end joints. Provide hairline mitered comers where joint changes directions or abuts other materials. Include closure materials and transition pieces; tee-joints, corners, curbs, cross-connections, and other accessories, as required to provide continuous joint cover assemblies. B. Protection: Cover exposed metal surfaces with factory-applied adhesive paper or polyvinyl chloride (PVC) protective strippable coating. PART 3 - EXECUTION 3.01 SURFACE CONDITIONS A. Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. B. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. 3.02 INSTALLATION A. Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. 20 October 1997 Expansion Joint Covers Carlsbad City Library 058 1 O-2 96013 B. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures. C. Cutting, Fitting and Placement: 1. Perform all cutting, drilling and fitting required for the installation of the items. Set the work accurately in location, alignment and elevation, plumb, level, true, measured from established lines and levels. Provide temporary bracing or anchors in formwork for items which are to be built into concrete, masonry or similar construction. 2. Install joint cover assemblies in true alignment. Set floor covers at elevations to be flush with adjacent finished floor materials. Locate wall, ceiling, and soffit covers in continuous contact with adjacent surfaces. Securely attach in place with all required accessories. Locate anchors approximately 3-in. from each end, 12-in. O.C. between ends for set screws, and 18-in. O.C. between ends for other fasteners, unless closer spacing is recommended by the manufacturer. 3. Hold end joints to the minimum; make end joints with strong, rigid, mechanical splice plate in true alignment, with hairline joints. 3.03 CLEANING AND PROTECTION A. Do not remove strippable protective material until finish work in adjacent areas is complete. When protective material is removed, clean exposed metal surfaces in accordance with manufacturer’s instructions. END OF SECTION 20 October 1997 Expansion Joint Covers Carlsbad City Library 058 1 O-3 96013 SECTION 06111 ROUGHCARPENTRY PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section shall include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings 1.02 DESCRIPTION A. Provide miscellaneous backing, nailers, blocking, and plywood as required by conditions. Wood Treatment Data Submit chemical treatment manufacturers instructions for handling, storing, installation and finishing of treated material. ..- 1.03 A. B. 1.5 1.51 a. Preservative Treatment: For each type specified, include certification by treating plant stating type of preservative solution and pressure process used, net amount of preservative retained and conformance with applicable standards. c. Fire-Retardant Treatment: Include certification by treating plant that treated material complies with specified standard and other requirements. QUALITY ASSURANCE Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. Regulatory Requirements: Comply with applicable provisions of the following codes and standards, unless modified by the specifications or drawings. 1. Uniform Building Code, current adopted edition. PRODUCT HANDLING: Delivery and Storage Keep materials under cover and dry. Protect against exposure to weather and contact with damp or wet surfaces. Stack lumber as well as plywood and other panels; provide for air circulation within and around stacks and under temporary coverings including polyethylene and similar materials. 20 October 1997 Rough Carpentry Carlsbad City Library 06111-l 96013 a. For lumber and plywood pressure treated with waterborne chemicals, sticker between each course to provide air circulation. PART 2 - PRODUCTS 2.01 MATERIALS A. Lumber: Douglas Fir, DF-L No. 1, S-Dry. B. Plywood: Douglas Fir, PS-1, Exterior type, CDX. C. Moisture content at time of placing: 1. Treated lumber shall not exceed 19%, kiln dry after pressure treatment. 2. Plywood shall not exceed 15%. D. Sizing and Surfacing: Mill size. All exposed surfaces of wood members shall be surfaced smooth except as indicated otherwise. E. Pressure Preservative Treatment: Comply with applicable requirements of AWPA Standards, C2 (Lumber) and C9 (Plywood) and of AWPB standards listed below. Mark each treated item with the AWPB Quality Mark Requirements. F. Fire-Retardant Treatment: Pressure impregnate lumber and plywood with fire-retardant chemicals to comply with AWPA C20 and AWPA C27, respectively, for treatment type indicated below; identify fire-retardant treated lumber with appropriate classification marking of Underwriters Laboratories, Inc., U.S. Testing, Timber Products Inspection or other testing and inspecting agency acceptable to authorities having jurisdiction. 1. Interior Type A: Use for interior applications. 2. Exterior Type: Use for exterior, exposed applications. 3. Inspect each piece of treated lumber or plywood after drying and discard damaged or defective pieces. G. Rough Hardware: Furnish all items of rough hardware, connections, bolts, etc., required to complete the work. Bolts, nuts, and washers where exposed to elements shall be hot-dipped galvanized, conforming to ASTM Al 53. 1. Nails: Common wire. Use galvanized nails for all exposed framing. Use ring shank nails for floor sheathing. 2. Bolts: Standard mild steel, square or hexagonal head machine bolts with matching nuts and cut washers, or carriage bolts with square nuts and cut washers as indicated. 20 October 1997 Rough Carpentry Carlsbad City Library 06111-2 96013 3. Lag Bolts and Screws: Conform to Fed. Spec. FF-B-561B, of sizes shown or noted on drawings. 4. Toggle Bolts: Galvanized conforming to Fed. Spec. FF-B-588B(2), of sizes shown or noted on drawings. H. Rough carpentry work and miscellaneous items and their related components which are to be furnished and/or installed under this section are not necessarily individually described. The most important features and those requiring detail description are mentioned. Rough carpentry work and miscellaneous items not mentioned or described shall be furnished and/or installed in accordance with the intent of the drawings and specifications and as required to complete the work. PART 3 - EXECUTION 3.01 A. 3.02 A. B. C. D. E. F. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures, anchoring all components firmly into position for long life under hard use. All rough carpentry shall produce joints true, tight, and well nailed, with all members assembled in accordance with the Drawings and with all pertinent codes and regulations. Nailing: Do all nailing without splitting wood. Pre-bore as required. Replace all split members. Bolting: Drill holes l/16 inch larger in diameter than the bolts being used. Drill straight and true from one side only. Bolt threads shall not bear on wood. Use washers under head and nut where both bear on wood; use washers under all nuts. Screws: For lag screws and wood screws, pre-bore holes same diameter as root of thread; enlarge holes to shank diameter for length of shank. Screw, do not drive, all lag screws and wood screws. 20 October 1997 Rough Carpentry Carlsbad City Library 06111-3 96013 3.03 CLEANING UP A. Keep the premises in neat, safe, and orderly condition at all times during execution of this portion of the Work, free from accumulation of sawdust, cut ends, and debris. END OF SECTION 20 October 1997 Carlsbad City Library Rough Carpentry 06111-4 96013 SECTION 06400 ARCHITECTURAL WOODWORK PART 1 - GENERAL r 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section shall include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturers specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. a. Show each of the items to be provided under this section. Shop drawings shall indicate the material grade and species, full size profiles of moldings, thickness- es, size of parts, construction, fastening, blocking, clearances, assembly and erection details, applied finishes and surfacing, mill applied and/or built-in hard- ware, and necessary connections to other work. b. Shop drawings shall bear the WIC “Certified Compliance Label” on the first page of the drawings. 4. Color charts showing colors and finishes available from the proposed manufacturer in the specified products. 5. Samples of each item, color, pattern and finish available in specified grades from the proposed manufacturers. a. Plastic laminate. b. Wood veneer. 6. WIC “Certified Compliance Certificate” prior to delivery certifying that products comply with all requirements of the WIC grade specified. 20 October 1997 Architectural Woodwork Carlsbad City Library 06400-l 96013 1.03 A. B. C. D. 1.04 A. B. C. 1.05 A. B. 7. WIG “Certified Compliance Certified for Installation” after completion of installation. QUALlPl ASSURANCE Comply with the “Manual of Millwork” of the Woodwork Institute of California (WIG) for the grades specified. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary-crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. Manufacturer Qualifications: Firm experienced in successfully producing architectural woodwork similar to that indicated for this Project, with sufficient production ‘capacity to produce required units without causing delay in the Work. Installer Qualifications: Arrange for installation of architectural woodwork by a firm that can demonstrate successful experience in installing architectural woodwork items similar in type and quality to those required for this project. DELIVERY, STORAGE, AND HANDLING Comply with pertinent provisions of Section 01600. Protect woodwork during transit, delivery, storage, and handling to prevent damage, soilage, and deterioration. Do not deliver woodwork until painting, wet work, grinding, and similar operations that could damage, soil, or deteriorate woodwork have been completed in installation areas. If woodwork must be stored in other than installation areas, store only in areas whose environmental conditions meet requirements specified in “Project Conditions.” PROJECT CONDITIONS Environmental Conditions: Obtain and comply with Woodwork Manufacturer’s and Installer’s coordinated advice for optimum temperature and humidity conditions for woodwork during its storage and installation. Do not install woodwork until these conditions have been attained and stabilized so that woodwork is within plus or minus 1 .O percent of optimum moisture content from date of installation through remainder of construction period. Field Measurements: Where woodwork is indicated to be fitted to other construction, check actual dimensions of other construction by accurate field measurements before manufacturing woodwork; show recorded measurements on final shop drawings. Coordinate manufacturing schedule with construction progress to avoid delay of Work. 1. Where field measurements cannot be made without delaying the Work, guarantee dimensions and proceed with manufacture of woodwork without field measurements. 20 October 1997 Architectural Woodwork Carlsbad City Library 06400-2 96013 Coordinate other construction to ensure that actual dimensions correspond to guaranteed dimensions. PART 2 - PRODUCTS 2.01 MATERIALS A. Interior Trim: WIC Section 10 “Interior Trim”, WIC Premium grade, Select White Maple, solid stock, for transparent finish. B. Miscellaneous Interior Millwork: WIC Section 11 “Miscellaneous Interior Millwork” and WIC Section 12 “Interior Jambs” 1. Solid Stock: Premium grade Select White Maple for transparent finish. 2. Veneer: Plain-sliced maple, Uniform Light, Grade A for transparent finish. C. Wood Casework: WIC Section 14 “Wood Casework”, WIC Premium grade. 1. Construction Style: Style A Frameless. 2. Construction Type: Type 1 Multiple shelf supporting units rigidly joined together or Type II Single length sections to fit access openings. a. Shelves shall be 314” thick for spans up to 35” and i” thick for spans over 35” up to 48”, and adjustable to 1” centers. Do not recess metal shelf standards into the end panels; notch shelving to clear standards. 3. Materials: a. Exposed Materials: Solid Stock of Select White Maple, Premium grade for transparent finish. Veneer to be plain-sliced Maple, Uniform Light, Grade A for transparent finish. b. Semi-Exposed Materials: High pressure laminate cabinet liner. 4. Door and Drawer Front Style: Flush overlay, WIC Type A. 5. Toe Kick Base: Wood base as specified in this section. Rubber base as specified in Section 09650. D. Plastic Covered Casework: WIC Section 15, Plastic Covered Casework, Premium grade. 1. Construction Style: Style A Frameless. 2. Exposed Materials: High pressure laminate .028” minimum thickness, NEMA LD-1. Colors are indicated on drawings. 20 October 1997 Architectural Woodwork Carlsbad City Library 06400-3 96013 3. Cabinet Interiors: As called out for each type. 4. Door and Drawer Front Style: Flush overlay, with miter comers at plastic laminate. a. Drawer Boxes: Provide sub-fronts and applied finish fronts securely, with square comers and self-edges. Provide drawers with metal slides specified. b. Doors: Hinged to swing flat against the face of adjoining cabinet or the side of the cabinet. Do not notch door or cabinet ends or divisions to receive hinges. 5. 12” wide melamine shelves, with all edges faced, lengths as indicated on drawings. a. Shelves shall be 314” thick for spans up to 35” and i” thick for spans over 35” up to 48”, and adjustable to 1” centers. Do not recess metal shelf standards into the end panels; notch shelving to clear standards. 6. Toe Kick Base: Rubber base as specified in Section 09650. E. Plastic Laminate Countertops and Splashes: WIC Section 16, “Laminated Plastic Countertops, Splashes, and Wall Paneling”, Premium grade. 1. Plastic laminate tops with solid stock Select White Maple Premium Grade splash and front edge. 2. Countertops and Splashes: As shown on drawings for each type. F. Tack Board Material: Claridge Bulletin Board No. 1106, or approved equal, l/4” cork on hardboard, “Natural Tan” color, with soil resistant washable oxidized linseed oil binder. G. Granite Tops: Specified in Section 04415. 2.02 HARDWARE A. Provide all cabinet hardware for all casework included in work of this section: 1. Unless otherwise specified, all hardware shall be US26D, Satin Chrome or equivalent. 2. Hinges: Stanley 15600 Series, or approved equal, self-closing, appropriate for cabinet construction. Provide two hinges for doors up to 20 pounds; 3 hinges for doors 20 pounds up to 40 pounds; and 4 hinges for doors from 40 pounds up to 60 pounds. 3. Door Locks: Corbin 0737 with metal tube for proper door thickness. 4. Drawer Locks: Corbin 0738 with 314” metal tube. 20 October 1997 Carlsbad City Library Architectural Woodwork 064004 96013 5. Magnetic Catches: Amerock V-9765, or approved equal, for doors 5 sq. ft. and less, and Epco 592 for doors larger than 5 sq. ft. 6. Drawer and Door Pulls: Stanley 4484, US27 (solid satin aluminum), or approved equal. 7. Metal Drawer Guides: Knapp & Vogt 1500, Grant 335, Washington 2300, or approved equal, except for heavily loaded drawers use Knapp & Vogt 1395, Grant 328, or approved equal, full-extension drawer guides. 8. Adjustable Shelf Standards: Knapp & Vogt 255, Garcy U373, Grant 125, or approved equal. 9. Adjustable Shelf Arms: Grant heavy duty ,or approved equal. 10. Slot-Wall Slot Trim: Clear anodized aluminum slot channels. 11. Adjustable Glass Shelf Support Brackets: Knapp & Vogt 229, or approved equal. 12. Recessed Sliding Glass Cabinet Door Hardware, Knapp & Vogt, or approved equal. a. Upper Channel: Knapp & Vogt 993. b. Shoe: Knapp & Vogt 955. C. Ball Bearing Carrier: Knapp & Vogt 997. d. Lower Track: Knapp & Vogt 999. e. Glass Door Lock: Knapp & Vogt 965. 13. Communicating Door Hardware: a. Hinges: Soss UP21 8, or approved equal, four 94) each at full height door, three (3) each at low doors. b. Tall Door Lockset: Lock and latchset on interior face only; no hardware on outside of panel. Coordinate with Section 08710. c. Low Door, Adjustable Catch: Knapp & Vogt 905, or approved equal, and Mortise Bolt H.B. Ives SP48B, or approved equal, on interior face of panel. 14. Counter Support Brackets: Stanley V796 Series, or approved equal. 2.03 ACCESSORIES 20 October 1997 Carlsbad City Library Architectural Woodwork 06400-5 96013 A. Fasteners and Anchorages: Provide nails, screws and other anchoring devices of type, size, material and finish suitable for intended use and required to provide secure attachment, concealed where possible. 2.04 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 A. B. 3.02 A. B. C. D. E. F. G. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. 1. Coordinate with installation of granite countertops and granite wall panels integral to wood casework. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures. Quality Standard: Install woodwork to comply with WIC Section 26 for same grade specified in Part 2 of this section for type of woodwork involved. Coordinate work with Divisions 15 and 16 for Mechanical, Plumbing and Electrical work to be integrated into casework. Install woodwork plumb, level, true, and straight with no distortions. Shim as required with concealed shims. Install to a tolerance of l/8 inch in 8’-0” for plumb and level (including tops) and with no variations in flushness of adjoining surfaces. Scribe and cut woodwork to fit adjoining work and refinish cut surfaces or repair damaged finish at cuts. Anchor woodwork to anchors or blocking built in or directly attached to substrates. Secure to grounds, stripping and blocking with countersunk, concealed fasteners and 20 October 1997 Architectural Woodwork Carlsbad City Library 06400-6 96013 .-+- blind nailing as required for a complete installation. Except where prefinished matching fastener heads are required, use fine finishing nails for exposed nailing, countersunk and filled flush with woodwork and matching final finish where transparent finish is indicated. H. Standing and Running Trim and Rails: Install with minimum number of joints possible, using full-length pieces (from maximum length of lumber available) to the greatest extent possible. Stagger joints in adjacent and related members. Cope at returns and miter at corners. G. Cabinets: Install without distortion so that doors and drawers fit openings properly and are accurately aligned. Adjust hardware to center doors and drawers in openings and to provide unencumbered operation. Complete the installation of hardware and accessory items as indicated. Maintain veneer sequence matching (if any) of cabinets with transparent finish. H. Tops: Anchor securely to base units and other support systems as indicated. I. Paneling: Anchor paneling to supporting substrate with concealed panel-hanger clips and by blind nailing on backup strips, splined-connection strips, and similar associated trim and framing. Do not face nail unless otherwise indicated. J. Complete the finishing work specified in this section to whatever extent not completed at shop or before installation of woodwork. K. Refer to Section 09900 for final finishing of installed architectural woodwork. 3.03 ADJUSTMENT AND CLEANING A. Repair damaged and defective woodwork where possible to eliminate defects functionally and visually; where not possible to repair, replace woodwork. Adjust joinery for uniform appearance. B. Clean, lubricate, and adjust hardware. C. Clean woodwork on exposed and semi-exposed surfaces. Touch up factory-applied finishes to restore damaged or soiled areas. 3.04 PROTECTION A. Provide final protection and maintain conditions, in a manner acceptable to manufacturer and Installer, that ensures that woodwork is being without damage or deterioration at time of Substantial Completion. END OF SECTION rc 20 October 1997 Carlsbad City Library Architectural Woodwork 06400-7 96013 SECTION 07115 SHEET WATERPROOFING PART 1 - GENERAL 1.01 A. 1.02 A. B. 1.03 A. B. B. C. D. RELATED DOCUMENTS Documents affecting work of this Section shall include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings SUBMITTALS Comply with pertinent provisions of Section 01300. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. QUALITY ASSURANCE Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. Manufacturer: Obtain primary waterproofing materials of each type required from a single manufacturer, to greatest extent possible. Provide secondary materials only as recommended by manufacturer of primary materials. Pre-installation Conference: Prior to installation of waterproofing and associated work, meet at project site with Installer of each component of associated work, and installers of work requiring coordination with waterproofing work, for purpose of reviewing material selections and procedures to be followed in performing work. Coordinate installation of waterproofing materials and associated work to provide complete system. Schedule installation to minimize period of exposure of sheet waterproofing materials. 20 October 1997 Sheet Waterproofing Carlsbad City Library 07115-I 96013 1.04 A. 1.05 A. 1.06 A. DELIVERY, STORAGE, AND HANDLING Comply with pertinent provisions of Section 01600. SITE CONDITIONS Weather: Proceed with waterproofing and associated work only when existing and forecasted weather conditions will permit work to be performed in accordance with manufacturers’ recommendations and warranty requirements. WARRANTY Upon completion of this portion of the Work, and as a condition of its acceptance, deliver to the Architect two copies of a Warranty signed by the Contractor and cosigned by the subcontractor for the work of this Section, agreeing to replace and reinstall all work of this section found defective in material or workmanship within a period of five years from date of Substantial Completion. PART 2 - PRODUCTS 2.01 A. B. C. D. E. 2.02 A. MATERIALS Sheet Waterproofing: “Jiffy Seal 40/60”, by Protect0 Wrap Co., or approved equal. Adhesives: Provide types of adhesive compound and tapes recommended by waterproofing sheet manufacturer, for bonding to substrate (if required), for waterproof sealing of seams in membrane, and for waterproof sealing of joints between membrane and flashings, adjoining surfaces and projections through membrane. Primers: Provide type of concrete primer recommended by manufacturer of sheet waterproofing material for applications required. Protection Course: Provide type recommended by waterproofing sheet manufacturer. Prefabricated Drainage Panel: Composite system consisting of a drainage fabric bonded to a three-dimensional, highly impact-resistant plastic core, “Miradran 6000”, by Mirafi, Inc., “J-Drain”, by JDR Enterprises, Inc., or approved equal. OTHER MATERIALS Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. 20 October 1997 Carlsbad City Library Sheet Waterproofing 07115-2 96013 PART 3 - EXECUTION r^ 3.01 A. 3.02 A. B. C. D. E. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. 1. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, the approved shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures. Prime substrates if recommended by the manufacturer. Apply primer to concrete and masonry surfaces at rate recommended by manufacturer of primary waterproofing materials. Prime only area which will be covered by sheet waterproofing membrane in same working day; reprime areas not covered by membrane within 24 hours. Extend waterproofing sheet and flashings as shown to provide complete membrane over area indicated to be waterproofed. Seal to projections through membrane and seal seams. Bond to vertical surfaces and also, where shown or recommended by manufacturer, bond to horizontal surfaces. Install protection course or prefabricated drainage panel over completed membrane, com- plying with manufacturer’s recommendations for both sheet waterproofing membrane and protection course materials. 1. Prefabricated Drainage Panel: a. Position the panel with the filter fabric toward the soil. Use a mastic adhesive, self-adhesive metal clips, or similar method, subject to approval of the membrane manufacturer. b. Panel Overlaps: Peel the fabric back from the attached panel to expose 3” of core. Overlap the core of the next panel by 2” and interlock. Reattach the fabric to completely cover the core overlap. Shingle each course, overlapping both the core and the fabric in the direction of water flow. 2. Place a compact fill within seven days. Avoid damaging the panels with the compactors hoe exhaust or tamper foot. Replace any damaged fabric or panels. /c 20 October 1997 Sheet Waterproofing Carlsbad City Library 07115-3 96013 3.03 PERFORMANCE REQUIREMENTS A. It is required that waterproof membranes be watertight and not deteriorate in excess of limitations published by manufacturer. B. In-place Testing: Before completed membranes on horizontal surfaces are covered by protection course or other work, test for leakswith 2” depth of water maintained for 24 hours. Repair any leaks revealed by examination of substructure and repeat test until no leakage is observed. 3.04 PROTECTION A. Institute all required procedures for protection of completed membrane during installation of work over membrane, from exposure by ultra violet rays, and throughout remainder of construction period. Do not allow traffic of any type on unprotected membrane. END OF SECTION 20 October 1997 Carlsbad City Library Sheet Waterproofing 071154 96013 SECTION 07200 BUILDING INSULATION -_-- . --_.--_. ,- PART 1.01 A. 1.02 A. B. 1.03 A. B. 1.04 A. B. 1 - GENERAL RELATED DOCUMENTS Documents affecting work of this Section shall include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings SUBMITTALS Comply with pertinent provisions of Section 01300. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturers specifications and other data needed to prove compliance with the specified requirements. 3. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. QUALITY ASSURANCE Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. Thermal Conductivity: Where insulation is identified by “R” value, provide thickness required to achieve indicated value. DELIVERY, STORAGE, AND HANDLING Comply with pertinent provisions of Section 01600. Protect insulation from physical damage and from becoming wet or soiled. Comply with manufacturers recommendations for handling, storage and protection during installation. 7 20 October 1997 Carlsbad City Library Building Insulation 07200-I 96013 PART 2 - PRODUCTS 2.01 MATERIALS A. Insulation materials shall be fiber glass batts or blankets of the types and R-values specified below for the various applications as manufactured by Schuller International, Owens-Coming Fiberglas Corp., or approved equal. 1. Ceiling Insulation: R-19 FS-25 faced batts. Where exposed to view, facing shall be painted black. 2. Exterior Walls: R-l 1 FS-25 faced batts. B. Sound Insulation in Interior Walls: Unfaced batts designed for friction fit, full thick, unless otherwise indicated. C. Fire-Resistance Ratings: Where insulation is included in rated wall and ceiling construction, provide mineral units which have been tested and rated as required for the indicated assembly. 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 A. B. 3.02 A. B. C. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. Do not install insulation until such a time as the construction has progressed to the point that inclement weather will not damage or wet the insulation material. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, the approved shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures. Extend insulation full thickness as shown over entire area to be insulated. Cut and fit tightly around obstructions, and fill voids with insulation. Fully insulate all small areas between closely spaced framing members. Remove projections which interfere with placement. Install full height of the wall or between joists. 20 October 1997 Building Insulation Carlsbad City Library 07200-2 96013 ,- D. Apply a single layer of insulation of required thickness, unless otherwise shown or required to make up total thickness. Insulation shall be continuous behind all light switches, convenience outlets, etc. E. Cut and fill insulation materials around pipes, conduits, etc., as necessary to maintain the integrity of the insulation. Where pipes are installed in spaces to receive insulation, place insulation between exterior wall and the pipe, compressing insulation if necessary. F. Install batt insulation between framing with flanges continuously tight against framing members, using staples or nails. G. Install insulation between framing for friction fit where enclosed between two hard surfaces. Install with wire support where enclosed on one side only. END OF SECTION F- 20 October 1997 Carlsbad City Library Building Insulation 07200-3 96013 SECTION 07225 LIGHTWEIGHT INSULATING CONCRETE ROOF INSULATION SYSTEM PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section shall include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturers specifications and other data needed to prove compliance with the specified requirements. 3. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. C. Test Reports: Submit independent laboratory test results for the following performance criteria: 1. Thermal insulation value per ASTM C 177. 2. Mix design compressive strength per ASTM C495. 3. Mix design wet and dry density range per ASTM C 495. 4. Polystyrene density per ASTM C 578. 1.03 QUALITY ASSURANCE A. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. B. Insulating Concrete Supplier: Regularly engaged in production of lightweight insulating concrete roof insulation. 20 October 1997 Lightweight Insulating Concrete Roof Insulation System Carlsbad City Library 07225-I 96013 C. Insulating Concrete Applicator: Regularly engaged and properly equipped for application of lightweight insulating concrete roof insulation, and approved in writing by the manufacturer to install roof insulation system. C. Codes and Reference Standards: In addition to complying with all pertinent codes and regulations, comply with the following: 1. Factory Mutual Approval Guide for FM Class I, l-60, and l-90 Wrndstorm Construc- tion. - 2, Underwriter’s Laboratories “Building Materials Directory” for Class 90 Wind uplift Resistance. 1.04 DELIVERY, STORAGE AND HANDLING A. Comply with pertinent provisions of Section 01600. B. Deliver materials in manufacturer’s original undamaged packages or acceptable bulk containers. C. Store packaged materials to protect them from elements or physical damage. D. Do not use cement which shows indications of moisture damage, caking, or other signs of deterioration. 1.05 GUARANTEE A. Guarantee: Provide the Owner with the manufacturers written ten (10) year guarantee against any and all defects in materials or workmanship on those furnished and installed. The guarantee shall have an option to the Owner, that at nine and one half (9-l/2) years of the ten (10) year guarantee, the Owner may require a manufacturer’s inspection of the lightweight insulating concrete roof insulation system prior to the expiration of the ten (10) year guarantee. The Manufacturer shall make repair recommendations at that time. If the Owner elects to make the recommended repairs, then the guarantee shall be extended automatically for ten (10) more years. B. This guarantee shall be a part of guarantee of the modified bitumen roofing systems guarantee specified in Section 07535. PART 2 - PRODUCTS 2.01 MATERIALS A. Lightweight Insulating Concrete Roof Insulation System: Provide a lightweight insulating concrete roof insulation system incorporating vermiculite aggregate and polystyrene supplied by a single source manufacturer, ZIC Roof Insulation System, by Siplast Inc., or approved equal. B. Portland Cement: ASTM C 150, Type I, II or III. 20 October 1997 Lightweight Insulating Concrete Roof Insulation System Carisbad City Library 07225-2 96013 D. Aggregate: Vermiculite concrete aggregate conforming to ASTM C 332, Zonolite Concrete Aggregate, by Siplast, Inc., or approved equal. E. Water: Clean, potable. F. Insulation Board: “lnsulperm”, with 30 slots and 30 circular hole openings in each sheet, by Siplast Inc., or approved equal. G. Control Joint Filler: ASTM C 612, Class 2, glass fiber type. H. Roofing Fasteners: Provide roofing fasteners approved by both the fastener and membrane manufacturers for use in lightweight insulating concrete. 1. Fasteners shall be manufactured from steel treated with a minimum G-90 galvanized coating and having a corrosion resistant coating pre-applied to the fastener head. 2. Provide fasteners listed in the Factory Mutual Approval Guide for use in lightweight insulating concrete, Zono-tite Fasteners, by Siplast, Inc., or approved equal. I. Moisture Relief Vents: As recommended by the manufacturer. 2.02 DESIGN MIX A. Zonolite Insulating Concrete: Design lightweight insulating concrete mix to produce the following physical properties. 1. Density at Point of Placement: 44 - 60 pcf, when tested in accordance with ASTM C 138. 2. Oven Dry Density: 22 - 28 pcf, when tested in accordance with ASTM C 495. 3. Compressive Strength: Minimum 125 psi, when tested in accordance with ASTM C 495. 4. Cement to Aggregate Ratio: 1:6 cf. 2.03 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 SURFACE CONDITIONS A. Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. 20 October 1997 Lightweight Insulating Concrete Roof Insulation System Carlsbad City Library 07225-3 96013 B. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. 3.02 INSTALLATION A. Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. B. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures, using equipment and pro- cedures to avoid segregation of mix. C. Insulating Concrete: 1. The metal deck configuration shall be filled with a slurry of insulating concrete to a level of l/8” above the top of the corrugations. 2. Insulation board shall be placed into the slurry with joints staggered in a brick-like pattern. All boards shall be butted together and placed in a manner that provides full contact of slurry to board. 3. Insulation board shall be installed in a stair-stepped configuration when the insulation is designed to provide slope for the roofing system. 4. A minimum of 2” of insulating concrete shall be placed over the insulating board and screeded to an even surface. 5. Insulating board must be placed within 30 minutes of insulating concrete slurry placement. Installation of top layer of insulating concrete must be made within 4 hours of insulating board placement. 6. Install moisture relief vents in accordance with manufacturer’s recommendations. 3.03 FIELD QUALITY CONTROL A. Engage an independent testing laboratory to take samples and conduct tests to evaluate lightweight insulating concrete. Do not use same testing service which provided initial mix designs. 1. Take samples as follows: a. 3” x 6” cylinders taken at time of the pour in accordance with ASTM C 495. b. Samples taken from in-place deck in accordance with ASTM C 513. c. Curing: In accordance with cited ASTM procedures. 20 October 1997 Lightweight Insulating Concrete Roof Insulation System Carlsbad City Library 072254 96013 d. Samples must be dried prior to testing. 2. Determine compressive strength and oven dry density in accordance with ASTM C 495. Make at least 6 molds during each placement. B. Report test results to the Architect within 24 hours of completion of each test. 3.04 DEFECTIVE WORK A. Refinish or remove and replace lightweight insulating concrete surfaces which are too rough to receive built-up roofing or where physical properties do not meet specified requirements, as determined by Architect. END OF SECTION /- 20 October 1997 Lightweight Insulating Concrete Roof Insulation System Carlsbad City Library 07225-5 96013 SECTION 07270 FIRESTOPPING PART 1 - GENERAL - 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. 1.02 SUBMIT-I-ALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 4. Submittals shall show the construction compliance in accordance with UL FRD or FM P7825 for the specific wall or floor assembly being penetrated and firestopping protected. 1.03 QUALITY ASSURANCE A. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. B. Qualifications of Installers: Proper installation of firestopping require that installers be thoroughly trained and experienced in the necessary skills and thoroughly familiar with the specified requirements. C. Codes and Reference Standards: In addition to complying with all pertinent codes and regulations, comply with the following: 1. American Society of Testing and Materials (ASTM) a. ASTM E814, Fire Tests of Through-Penetration Fire Stops .- 20 October 1997 Firestopping Carlsbad City Library 07270-I 96013 2. Factory Mutual Engineering and Research Corporation (FM) a. FM P7825, Approval Guide. 3. Underwriters Laboratories Inc. (UL) a. UL FRD, Fire Resistance Directory. b. UL 1479, Fire Tests of Through-Penetration Firestops 1.04 DELIVERY, STORAGE, AND HANDLING A. Comply with pertinent provisions of Section 01600. B. Deliver to the job site in unopened containers or cartons bearing manufacturer’s names, brand designations and product descriptions. Store products under cover and protect from damage. Do not use damaged materials. PART 2 - PRODUCTS 2.01 MATERIALS A. Firestopping System: 3M Fire Barrier System, Dow Coming, or approved equal. B. Product Characteristics: 1. Fire barrier materials shall be asbestos-free, intumescent in nature, and capable of maintaining effective barrier against flame, smoke and gases in compliance with the requirements of ASTM E 814 and UL 1479. 2. Devices and equipment for firestopping service shall be UL FRD listed or FM P7825 approved for use with applicable construction, and penetrating items. 3. Materials shall be suitable for the firestopping of penetrations made by steel, glass, plastic and insulated pipes. 4. On insulated pipe, the fire-rating classification must not require removal of the insulation. 5. The rating of the firestops shall be one (1) hour minimum, but in no case less than the rating of the time-rated floor or wall assembly. 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. 20 October 1997 Firestopping Carlsbad City Library 07270-2 96013 PART 3 - EXECUTION I- 3.01 SURFACE CONDITIONS A. Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. B. Surface Preparation: Surfaces to be in contact with firestopping materials shall be free of dirt, grease, oil, loose material, rust, or other substances that may affect proper fitting or the required fire resistance. C. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. 3.02 INSTALLATION A. Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. B. Install the work of this Section in strict accordance with the original design, pertinent requirements of governmental agencies having jurisdiction, and the manufacturers recommended installation procedures. C. Install firestopping assembly at locations shown and as specified in accordance with UL FRD systems or FM P7825 designs, and as recommended by manufacturer. D. Firestopping System: 1. In general, use foam for complex fire-rated wall and floor penetrations, including multiple cables, multiple conduits and pipes, and mixtures of cables, conduits, and pipes. 2. In general, use sealant for simple fire-rated wall and floor penetrations, including plumbing fixtures, simple cable systems, conduit or pipe through sleeves, and fire-rated expansion joints. 3. Coordination: Coordinate the other work. Fire-stopping materials at penetrations of insulated pipes and ducts shall be applied prior to insulation, unless the insulation meets the requirements specified for firestopping. E. Examination of Firestopped Areas: Examine firestopped areas to ensure proper installation prior to concealing or enclosing the firestopped areas. END OF SECTION I- 20 October 1997 Firestopping Carlsbad City Library 07270-3 96013 SECTION 07320 CLAY ROOFING TILES PART 1 - GENERAL 1.01 A. 1.02 A. B. C. D. 1.03 A. 1.04 A. RELATED DOCUMENTS Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. SUBMITTALS Comply with pertinent provisions of Section 01300. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 4. Color charts showing colors and finishes available from the proposed manufacturer in the specified products. Samples: Submit two sets of clay tiles. Within each set submit sufficient tiles to indicate the full range of color variation. Sample Panel: Prepare sample panel of tile on roof deck for Architect’s review. Sample panel to be 15 rows wide by minimum of 8 tile high. QUALITY ASSURANCE Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. DELIVERY, STORAGE, AND HANDLING Comply with pertinent provisions of Section 01600. 20 October 1997 Clay Roofing Tiles Carlsbad City Library 07320-I 96013 1.05 WARRANTY A. Upon completion of this portion of the Work, and as a condition of its acceptance, deliver to the Architect two copies of a Warranty signed by the Contractor and cosigned by the subcontractor for the work of this Section, agreeing to replace and reinstall all work of this section found defective in material or workmanship within a period of two years from date of Substantial Completion. PART 2 - PRODUCTS- 2.01 A. B. C. 2.02 A. MATERIALS Roofing Tile: Gladding McBean Italian Pans and Cordova Covers, “Red”, by Gladding McBean, or approved equal. 1. Provide bird stops. Tile Fasteners: “Twisted Wire Tyle-Tye” single line tile tie system, copper or brass, with Double Plate Anchor PN 102 S, by Newport Fastener, or approved equal. Underlayment: Jiff Seal Ice & Water Guard, with granulated surface, by Protect0 Wrap Co., or approved equal. OTHER MATERIALS Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 A. B. 3.02 A. B. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, pertinent requirements of governmental agencies having jurisdiction, and the manufacturers recommended installation procedures. 20 October 1997 Clay Roofing Tiles Carlsbad City Library 07320-2 96013 C. Underlayment: Apply one layer of sheet membrane underlayment over entire roof surface, beginning at eaves, with courses perpendicular to slope of roof. Roll to obtain maximum contact. When the second course of the membrane underlayment is ready to be placed, remove the “Zip Strip” from the first course and continue this process. Side laps with the “Zip Strip” removed are approximately 2-112” and end laps should be no less than 4”. 1. When application of the membrane is completed, check for any damage areas, fishmouths, etc., and repair in accordance with the manufacturers recommendations. 2. After application of the membrane is completed, roll the entire surface, giving special attention to rolling the overlapped areas. D. Tile Fasteners: Install tile fastener system in accordance with manufacturer’s specifications. 1. Nailing of the tile will not be allowed. 2. Install sheet metal strapping as needed under roof board to provide positive fastening of tile fastener systems. Apply mastic over fasteners per manufacturer’s recommendations. E. Roofing Tiles: Lay tile at right angles to eaves at spacing of 1 l-1/2” on center with minimum 3” head lap. Boosters and starters (first row on eave) to be laid to 12” exposure with booster under starter for double cover. At eaves, close with clay eave closure. Where tile joins hips and ridges, voids shall be filled with cement mortar. F. All tile in contact with mortar shall be immersed in water for three minutes before laying to assure an adequate bond with mortar. END OF SECTION 20 October 1997 Clay Roofing Tiles Carlsbad City Library 07320-3 96013 SECTION 07410 COPPER CLADDING PART 1 - GENERAL .- 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show profile, jointing pattern, jointing details, fastening methods, installation details, and interface of the work of this Section with the work of other Sections. 4. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 5. Samples: Submit two samples, 24 x 24 inch in size, of copper cladding on plywood backing illustrating typical seam, material, and finish. 1.03 QUALITY ASSURANCE A. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. B. Field Measurements: Take necessary measurements in the field to assure proper dimensions for the work of this Section. C. Perform Work in accordance with the following: 1. CDA (Copper Development Association) - Contemporary Copper, A Handbook of Sheet Copper Fundamentals, Design, Details and Specifications, Copper Roofing - A Practical Handbook, and Sheet Copper Applications. 20 October 1997 Copper Cladding Carlsbad City Library 0741 o-1 96013 2. SMACNA - Architectural Sheet Metal Manual. 1.04 DELIVERY, STORAGE, AND HANDLING A. Comply with pertinent provisions of Section 01600. PART 2 - PRODUCTS 2.01 A. MATERIALS - Copper: ASTM B370, cold rolled temper, 20 oz/sq ft, of size to suit seam locations and arrangements shown. B. C. D. Fasteners and Anchoring Devices: Hard copper, brass or bronze. Finish exposed fasteners same as flashing metal. Underlayment: No. 30 asphalt saturated roofing felt. Sealant: ASTM C920, one component silicone based material, color as selected by the Architect. E. MasticSealant: Polyisobutylene; non-hardening, non-skinning, non-drying, non-migrating sealant. F. 2.02 A. Paper Slip Sheet: &lb. rosin-sized building paper. OTHER MATERIALS Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. 2.03 A. FABRICATION Form components true to shape, accurate in size, square, and free from distortion or defects. Form pieces in longest practical lengths. B. Fabricate cleats and starter strips of same material as sheet. PART 3 - EXECUTION 3.01 SURFACE CONDITIONS A. Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. B. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. 20 October 1997 Carlsbad City Library Copper Cladding 074 1 o-2 96013 3.02 INSTALLATION A. Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. B. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures. C. Conform to SMACNA details for configuration indicated on drawings. D. Seal metal joints watertight with specified silicone sealant. END OF SECTION /- 20 October 1997 Copper Cladding Carlsbad City Library 074 1 o-3 96013 ,- MODIFIED BITUMEN ROOFING SYSTEMS PART 1 .Ol A. 1.02 A. B. c- C. D. E. F. 1.03 A. B. C. SECTION 07535 1 - GENERAL RELATED DOCUMENTS Documents affecting work of this Section shall include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings SUBMIT-I-ALS Comply with pertinent provisions of Section 01300. Product Data: Submit manufacturer’s technical product data, installation instructions and recommendations for each type of roofing product required. Include data substantiating that materials comply with requirements and that specified insulations are acceptable to the roofing materials manufacturer. I, For asphalt bitumen, provide label on each container or certification with each load of bulk bitumen indicating flash point (FP), finished blowing temperature (FBT), softening point (SP) and equiviscous temperature (EVT). Samples: Submit 12” square samples of final ply sheet to be exposed as finished roof surface. Submit certification of manufacturer’s qualifications as required. Submit certification of installer qualifications as required. Submit experience record of installer’s field supervisor as required. QUALITY ASSURANCE Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. Manufacturer Qualifications: Provide primary products, including each type of roofing sheet (felt), bitumen, flashings, produced by a single manufacturer, which has produced that type product successfully for not less than 5 years. 1. Provide secondary products only as recommended by manufacturer of primary products for use with roofing system specified. Installer Qualifications: A single Installer (“Roofer”) shall perform the work of this section; and shall be a firm with not less than 5 years of successful experience in installation of 20 October 1997 Carlsbad City Library Modified Bitumen Roofing Systems 07535-l 96013 modified bitumen roofing systems similar to those required for this project and be certified in writing by the roofing materials manufacturer to install primary roofing products. 1. Installer Certification: Obtain written certification from manufacturer of MBR system certifying that Installer is approved by manufacturer for installation of specified roofing system. Provide copy of certification to Architect. D. Installer’s Field Supervision: Installer must maintain full-time supervisor/foreman on jobsite during times that roofing work is in progress, Supervisor must have minimum of 5 years experience in roofing work similar to nature and scope of specified roofing. E. Preliminary Roofing Conference: As soon as possible after award of modified bitumen roofing work, meet with Installer (Roofer), installers of lightweight insulating concrete roof insulation, and other work adjoining roof system including penetrating work and roof-top units, Architect, and representatives of other entities directly concerned with performance of roofing system. F. UL Listing: Provide modified bitumen roofing system and component materials which have been tested for application and slopes indicated and are listed by Underwriters Laboratories, Inc. (UL) for Class A external fire exposure, Class l-90. 1.04 JOB CONDITIONS A. Weather Condition Limitations: Proceed with roofing work only when existing and forecasted weather conditions will permit work to be performed in accordance with manufacturer’s recommendations and warranty requirements. 1.05 DELIVERY, STORAGE, AND HANDLING A. Comply with pertinent provisions of Section 01600. B. Store and handle roofing sheets in a manner which will ensure that there is no possibility of significant moisture pick-up. Store in a dry, well ventilated, weather-tight place. Unless protected from weather or other moisture sources, do not leave unused felts on the roof overnight or when roofing work is not in progress. Store rolls of felt and other sheet materials on end on pallets or other raised surface. Handle and store materials or equipment in a manner to avoid significant or permanent deflection of deck. 1.05 GUARANTEE A. Guarantee: Provide the Owner with the manufacturer’s written ten (IO) year guarantee against any and all defects in materials or workmanship on those furnished and installed. The guarantee shall have an option to the Owner, that at nine an one half (9-l/2) years of the ten (10) year guarantee, the Owner may require a manufacturer’s inspection of the roof prior to the expiration of the ten (10) year guarantee. The Manufacturer shall make repair recommendations at that time. If the Owner elects to make the recommended repairs, then the guarantee shall be extended automatically for ten (10) years. B. This guarantee shall be a part of guarantee of the lightweight insulating concrete roof insulation system guarantee specified in Section 07225. 20 October 1997 Modified Bitumen Roofing Systems Carlsbad City Library 07535-2 96013 PART 2 - PRODUCTS f-- 2.01 A. B. C. D. E. F. /- G. 2.02 A. MATERIALS Roofing system shall be by Siplast Inc., or approved equal. Roofing membrane assembly shall be Siplast Roofing Specification 2030 CBT-2435. 1. Base Sheet: Siplast “Parabase”, modified bitumen base/ply sheet. 2. Base Ply Sheet: Siplast “Paradiene 20 TG (torchable grade)“. 3. Finish Ply Sheet: Siplast “Paradiene 30 FR TG (torchable grade)“. 4. Ceramic Granules: No. 11 Grade Specification Ceramic granules of color scheme matching granule surfacing of finish ply. Flashing Membrane Assembly: Siplast “Veral” aluminum, “Slate Gray” color. Cant Strips: Rigid insulation units molded to form 3-l/2-inch by 3-l/2-inch by 45-degree cant strips and l-5/8-inch by 18-inch tapered edge strips to receive roofing. Mopping Asphalt: Type IV asphalt, ASTM D 312, Siplast PA-100 asphalt. Walktread: Siplast “Paratread” roof protection material. Lightweight insulating concrete roof insulation system is specified in Section 07225. OTHER MATERIALS Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 SURFACE CONDITIONS A. Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. B. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. 3.02 INSTALLATION A. Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. 20 October 1997 Modified Bitumen Roofing Systems Carlsbad City Library 07535-3 96013 B. C. D. E. F. G. 3.03 A. Install the work of this Section in strict accordance with the original design, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures. 1. Apply all layers of roofing free of wrinkles, creases or fishmouths. Exert sufficient pressure on the roll during application to insure prevention of air pockets. Stagger the lap seams between the base ply layer and the finish ply layer. Stagger courses to ensure this. 2. Apply all layers of roofing perpendicular to the slope of the deck. 3. Fully bond the base ply to the prepared substrate, utilizing three (3) inch side and end laps. Apply each sheet directly behind the torch applicator. Tagger end laps a minimum of three (3) feet. 4. Fully bond the finish ply to the base ply, utilizing minimum three (3) inch side’and end laps. Apply each sheet directly behind the torch applicator. Stagger end laps of the finish ply a minimum three (3) feet. Stagger side laps of the finish ply a minimum twelve (12) inches from side laps in the underlying base ply. Stagger end laps of the finish ply a minimum three (3) feet from end laps in the underlying base PlY. Cant Strips: Except as otherwise shown, install preformed 45deg insulation cant strips at junctures of roofing system membrane with vertical surface. Provide preformed, tapered edge strips at perimeter edges of roof that do not terminate at vertical surfaces. Set-On Accessories: Where small roof accessories are set on built-up roofing membrane, set metal flanges in a bed of roofing cement and seal penetration of membrane with bead of roofing cement to prevent flow of bitumen from membrane. Roof Drains: Fill clamping ring base with a heavy coating of roofing cement. Set lead flashing sheet in a bed of roofing cement on completed built-up roofing ply sheet courses, with lead sheet clamped in roof drain ring and extended 12 inches onto roofing. Cover lead sheet with roofing, with plies extended 4 inches to 6 inches beyond edges of lead sheet. Protect other work from spillage of MBR materials, and prevent liquid materials from entering or clogging drains and conductors. Replace and/or restore other work damaged by performance of MBR system work. Coordinate the installation of insulation, roofing sheets, flashings, stripping, coatings and surfacings, so that felts are not exposed to precipitation nor exposed overnight. PROTECTION OF ROOFING Upon completion of roofing work (including associated work) Contractor shall comply with recommended procedures for surveillance and protection of roofing during remainder of construction period. At end of construction period, or at a time when remaining construction work will in no way affect or endanger roofing, Contractor shall make a final 20 October 1997 Modified Bitumen Roofing Systems Carlsbad City Library 07535-4 96013 inspection of roofing and prepare a written report to the Architect describing nature and extent of deterioration of damage found in the work. /- B. Contractor shall repair or replace (as required) deteriorated or defective work found at time of final inspection. Contractor to repair damages to roofing which occurred subsequent to roofing installation and prior to final inspection. Repair or replace the roofing and associated work to a condition free of damage and deterioration at time of substantial completion. END OF SECTION 20 October 1997 Carlsbad City Library Modified Bitumen Roofing Systems 075355 96013 SECTION 07620 FLASHING AND SHEET METAL PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section shall include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Manufacturers’ data: Submit the following: 1. Complete materials list of all items proposed to be furnished and installed under this Section. 2. Submit shop drawings showing layout, joining, profiles, and anchorages of fabricated work, including major counter flashings, gutters, downspouts, scuppers and expansion joint systems, and interface of the work with the work of adjacent trades. /- 1.03 QUALITY ASSURANCE A. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. B. Field Measurements: Take necessary measurements in the field to assure proper dimensions for the work of this Section. C. Codes and Reference Standards: In addition to cornprying with all pertinent codes and regulations, comply with the following: 1. “Architectural Sheet Metal Manual”, current edition, of the Sheet Metal and Aircon- ditioning Contractors National Association (SMACNA). 1.03 DELIVERY, STORAGE, AND HANDLING A. Comply with pertinent provisions of Section 01600. 1.04 WARRANTY A. Upon completion of this portion of the Work, and as a condition of its acceptance, deliver to the Architect two copies of a Warranty signed by the Contractor and cosigned by the /- 20 October 1997 Flashing and Sheet Metal Carlsbad City Library 07620-l 96013 subcontractor for the work of this Section, agreeing to replace and reinstall all work of this section found defective in material or workmanship within a period of ,two years from date of Substantial Completion. PART 2 - PRODUCTS 2.01 A. B. C. D. E. F. G. 2.02 A. MATERIALS Copper: ASTM B 370; temper HO0 (cold-rolled) except where temper 060 is required for forming; 16 oz. (0.0216-inch thick) except as otherwise indicated. Zinc-Coated Steel Sheet: ASTM A 526, 0.20 percent copper, 26 gage (0.0179 inch); ASTM A 525, designation G90 hot-dip galvanized, mill phosphatized. Lead: ASTM B 749, Type L51121, copper-bearing sheet lead, minimum 4 Ib/sq ft (0.0625-inch thick) except not less than 6 lblsq ft (0.0937-inch thick) for burning (welding) unless otherwise indicated. Fasteners: Same metal as flashing/sheet metal or other non-corrosive metal as recommended by sheet manufacturer. Match finish of exposed heads with material being fastened. Solder: Type solder and flux recommended. by manufacturer of sheet metal. Bituminous Coating: SSPC Paint 12, solvent-type bituminous mastic, nominally free of sulfur, compounded for 15-mil dry film thickness per coat. Metal Accessories: Provide sheet metal clips, straps, anchoring devices, and similar accessory units as required for installation of work, matching or compatible with material being installed, noncorrosive, size and gage required for performance. OTHER MATERIALS Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 SURFACE CONDITIONS A. Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. B. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. 20 October 1997 Flashing and Sheet Metal Carlsbad City Library 07620-2 96013 3.02 r A. B. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures. C. General: .- D. E. F. G. H. 1. Form all sheet metal accurately and to the dimensions and shapes required, finishing all molded and broken surfaces with true, sharp, and straight lines and angles and, where intercepting other members, coping to an accurate fit, soldering securely. 2. Unless otherwise specifically permitted by the Architect, turn all exposed edges back l/2”. Expansion: Form, fabricate, and install all sheet metal so as to adequately provide for expansion and contraction in the finished Work. Fabricate sheet metal with flat-lock seams; solder with type solder and flux recommended by manufacturer. Provide for thermal expansion of running sheet metal work by overlaps of expansion joints in fabricated work. Where required for water-tight construction, provide hooked flanges filled with polyisobutylene mastic for l-inch embedment of flanges. Conceal expansion provisions where possible. Weatherproofing: 1. Finish watertight and weathertight where so required. 2. Make all lock seam work flat and true to line, sweating full of solder. 3. Make all lock seams and lap seams, when soldered, at least l/2” wide. 4. Where lap seams are not soldered, lap according to pitch but in no case less than 3”. 5. Make all flat and lap seams in direction of flow. Joints: 1. Join parts with rivets or sheet metal screws where necessary for strength or stiffness. 2. Provide suitable watertight expansion joints for all runs of more than 40’, except where closer spacing is indicated on the Drawings or required for proper installation. 20 October 1997 Carlsbad City Library Flashing and Sheet Metal 07620-3 96013 G. Nailing: 1. Whenever possible, secure metal by means of clips or cleats without nailing through the metal. 2. In general, space all nails, rivets, and screws not more than 8” apart and, where exposed to the weather, use lead washers. 3. For nailing into concrete, use drilled plugholes and plugs. H. Soldering: 1. Thoroughly clean and tin all joint materials prior to soldering. 2. Perform all soldering slowly with a well heated copper soldering irons in order to heat the seams thoroughly and to completely fill them with solder. 3. Perform all soldering with a heavy soldering copper soldering irons of blunt design, properly tinned for use. 4. Make all exposed soldering on finished surfaces neat, full flowing, and smooth. 5. Cleaning: After soldering, thoroughly wash acid flux with a soda solution. 3.03 TESTS A. Upon request of the Architect, demonstrate by hose or standing water that all flashing and sheet metal is completely watertight. END OF SECTION 20 October 1997 Carlsbad City Library Flashing and Sheet Metal 07620-4 96013 SECTION 07720 ROOF ACCESSORIES AND SPECIALTIES PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section shall include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. - 4. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 1.03 QUALITY ASSURANCE A. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. 1.04 DELIVERY, STORAGE, AND HANDLING A. Comply with pertinent provisions of Section 01600. PART 2 - PRODUCTS 2.01 MATERIALS A. Roof Hatch: Provide roof hatch, complete including cover, hold open arm, lifting mechanism, spring latch, padlock hasp. Hatch shall be galvanized steel, prime painted, 14-gage cover and curb, 22-gage cover liner, with 12” high curb, as manufactured by the Bilco Company, Babcock-Davis Hatchways, Inc., or approved equal, as follows: 20 October 1997 Roof Accessories and Specialties Carlsbad City Library 07720-I 96013 1. “S” Series, 2’-6” x 3’-0”. 2. “L” Series, 2’-8” x 8’-0”. B. Prefabricated Expansion Joints: Metal flanged elastic sheet joint system, of configuration indicated, “Expand-O-Flash”, by Schuller International, Inc., “Rufseal”, by MM Systems Corp., or equal. 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 A. B. 3.02 A. B. C. D. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. 1. Determine that construction of openings for roof accessories have been completed. 2. Assure that surfaces to receive roof accessories are free of debris. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures, anchoring all components firmly into position for long life under hard use. Set units plumb, level, and true to line without warp or rack. Install roof expansion joints where indicated. 20 October 1997 Carlsbad City Library Roof Accessories and Specialties 07720-2 96013 3.03 CLEANING A. Clean metal surfaces in accordance with manufacturer’s instructions. 6. Remove debris from work site. END OF SECTION /- 20 October 1997 Roof Accessories and Specialties Carlsbad City Library 07720-3 96013 SECTION 07820 METAL FRAMED SKYLIGHTS PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings showing adaptation of the manufacturer’s standard system to the Project. Include typical and special unit plans, elevations and sections at l/2 inch scale and details at 3 inch scale or larger, to show dimensioning, tolerances, member profiles, anchorage, field welding, connections and fasteners, provisions for expansion and contraction, drainage, flashings, finishes, pane opening sizes, glazing, and interface with building construction. 4. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 5. Color charts showing colors and finishes available from the proposed manufacturer in the specified products. 6. Samples of each item, color, pattern and finish available in specified grades from the proposed manufacturers. 1.03 QUALITY ASSURANCE A. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. B. Field Measurements: Take necessary measurements in the field to assure proper dimensions for the work of this Section. s- 20 October 1997 Metal Framed Skylights Carlsbad City Library 07820-l 96013 C. D. 1.04 A. 1.05 A. Design Criteria: Aluminum framing and glazing shall support a 30 psf live load, a negative 25 psf wind load plus dead load. Skylight units shall be engineered and stamped by the manufacturer for submittal to the building official in compliance with California Title 24 and UBC. DELIVERY, STORAGE, AND HANDLING Comply with pertinent provisions of Section 01600. WARRANTY Upon completion of this portion of the Work, and as a condition of its acceptance, deliver to the Architect two copies of a Warranty signed by the Contractor and cosigned by the subcontractor for the work of this Section, agreeing to replace and reinstall all work of this section found defective in material or workmanship within a period of two years from date of Substantial Completion. 1. Failures include, but are not limited to structural failures; abnormal deterioration of metals, metal finishes and other materials beyond normal weathering; uncontrolled leakage; sealant failure; and failure of the assemblies to meet performance requirements. PART 2 - PRODUCTS 2.01 MATERIALS A. Manufacturers: 1. Architectural Skylight Co., Waterboro, ME (800) 345-7899. 2. Super Sky Products Inc., Mequa, WI (800) 558-0467. 3. Bristolite Skylights, Santa Ana, CA (800) 854-8618. B. Skylights: Aluminum framed, laminated glass glazed, as follows: 1. Principal Framing Members: Extruded aluminum, alloy and temper 6063-T5. 2. Aluminum Finish: “Duranar XL” fluoropolymer coating systems containing Kynar 500 resin, by PPG Industries. Coating system and colors to be selected by the Architect from manufacturer’s full range of colors. 3. Glazing: Type 2, “Sea Foam Clear” l/4” laminated glass by Southwall Technologies, with “etch matte” obscure glass finish on the interior face. Daylight Transmittance 71%, Solar Transmittance 34%, Summer Daytime U-Value .86, Shading Coefficient .53. 4. Sealants: Dow Corning 795. 20 October 1997 Metal Framed Skylights Carisbad City Library 07820-2 96013 5. Glazing gaskets to be neoprene. 6. Flashing: .060 (min.) 5052 aluminum finished to match framing members. 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. 2.03 FABRICATION A. Fabricate metal-framed skylights to meet aesthetic and performance criteria specified. Fit and assemble components in the manufacturer’s shop to the fullest extent practicable and prior to application of finishes. Shop assemble, mark and disassemble before shipment the components which cannot be permanently shop assembled. B. Construct skylights using extruded aluminum components similar to sections shown on Drawings, except where formed aluminum members are indicated. PART 3 - EXECUTION 3.01 A. B. 3.02 A. B. C. D. /- Anchor components securely and permanently in place, shimming and using attachment methods permitting adjustment for construction tolerances, irregularities, and alignment. Allow for structural movement and changes due to varying thermal conditions. 20 October 1997 Carlsbad City Library SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures. Comply with skylight and glazing material manufacturer’s instructions for protecting, handling and installing fabricated skylight components, with particular care and attention to preservation of applied finishes and use of sealants. Discard members damaged before installation and remove installed members that become damaged; provide new acceptable components. Metal Framed Skylights 07820-3 96013 E. Separate aluminum components from contact with dissimilar materials by separating the materials by method recommended by skylight manufacturer. F. Erection Tolerances: Install skylight components in plane, plumb, level, accurately aligned and correctly located in reference to building features and without warpage or racking. G. Glazing: Inspect glazing material and framing for compliance with manufacturing and installation tolerances, including size, squareness, and offsets at comers; edge or face clearances; and effective sealing. Comply with combined instructions of glazing material and glazing sealant manufacturers as specified in Division 8 section. Avoid point loading of glazing material. 3.03 CLEANING A. Clean both metal and glazing material of the completed skylights, inside and outside, during or promptly after erection, allowing for nominal curing of liquid sealants. Remove temporary protective coverings and strippable coatings from prefinished metal surfaces. Also remove labels and part number markings from all components. Wash down exposed surfaces using a solution of mild detergent in warm water applied with soft clean cloths and wipe clean. Take care to clean the member connections and inside corners. Avoid use of harsh cleaning materials and methods that would damage metal finishes or glazing. B. Remove remaining excess sealant by moderate use of solvent acceptable to the sealant manufacturer. C. Follow recommendations of the skylight manufacturer for proper and adequate protection and cleaning procedures during the remainder of the construction period, so that the system will be without damage at the time of acceptance. END OF SECTION 20 October 1997 Carlsbad City Library Metal Framed Skylights 078204 96013 SECTION 07920 SEALANTS PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 4. Color charts showing colors and finishes available from the proposed manufacturer in the specified products. 5. Samples of each item, color, and finish available in specified grades from the proposed manufacturers. 6. Certification that materials conform with the requirements of this specification section. 1.03 QUALITY ASSURANCE A. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. B. Qualifications of Installers: 1. Proper installation of sealants require that installers be thoroughly trained and experienced in the necessary skills and thoroughly familiar with the specified requirements. 2. For installation of sealants throughout the Work, use only personnel who have been specifically trained in such procedures and who are completely familiar with the joint 20 October 1997 Sealants Carlsbad City Library 07920-l 96013 1.04 A. B. C. 1.05 A. details shown on the Drawings and the installation requirements called for in this Section. DELIVERY, STORAGE, AND HANDLING Comply with pertinent provisions of Section 01600. Deliver to the job site in unopened containers or cartons, each bearing product name and color. Store materials in waterproof, dry sheds. Do not permit material to be stacked in such a way as to cause damage to the containers. WARRANTY Upon completion of this portion of the Work, and as a condition of its acceptance, deliver to the Architect two copies of a Warranty signed by the Contractor and cosigned by the subcontractor for the work of this Section, agreeing to replace and reinstall all work of this section found defective in material or workmanship within a period of five years from date of Substantial Completion. PART 2 - PRODUCTS 2.01 MATERIALS A. Sealant Standard: Provide manufacturer’s standard sealant of type indicated, complying with ASTM C 920 requirements. B. Type “A” Sealant: Multi-part nonsag, urethane sealant, “Sonolastic NP2”, by Sonneborn Building Division, “Dynatrol II”, by Pecora Corp., “Sikafiex 2c NS”, by Sika Corp., or approved equal. 1. In general, at exterior or perimeters of openings in exterior walls such as concrete-to-concrete, metal-to-metal, metal-to-concrete, masonry, or stucco. C. Type “B” Sealant: One-part nonsag urethane sealant, “Vulkem 116” or ‘l/ulkem 921”, by Mameco International, Inc., “Dynatrol I”, by Pecora Corp., “Sikaflex la” or “Sikaflex 15LM”, by Sika Corp., or approved equal. 1. In general, at interior or perimeters of openings in exterior walls such as metal-to-metal, metal-to-concrete, masonry, or stucco. D. Type “C” Sealant: Multi-part, pourable, urethane sealant, “Vulkem 245”, by Mameco International, Inc., “Sonalastic SL-2”, by Sonneborn Building Division, “Sikaflex 2c SL”, by Sika Corp., or approved equal. 1. In general, for use on areas subject to foot or vehicle traffic. E. Type “D” Sealant: Butyl sealant, “PTI 757”, by Protective Treatments, Inc., “BC-158”, by Pecora Corp., “ADCO B-100 Butyl Sealant”, by Adco Products, Inc., or approved equal. 20 October 1997 Sealants Carlsbad City Library 07920-2 96013 .- F. G. H. I. J. K. L. M. N. 0. 1. In general, for interior wall penetrations for piping or conduit which are to be covered by escutcheon or other trim or plate. Type “E” Sealant: One-part mildew-resistant silicone sealant, “Dow Coming 786”, by Dow Corning Corp., “SCS 1702 Sanitary”, by General Electric Co., or approved equal. 1. In general, for interior wall penetrations and comers and joints in wet areas where mildew could form. Type “F” Sealant: One-part nonacid-curing silicone sealant, “Dow Coming 791”, by Dow Corning Corp., “Dow Corning 795”, by Dow Coming Corp., “864”, by Pecora Corp., “Baysilone 400”, by Miles Industries, or approved equal. 1. For use in conjunction with fluorpolymer coatings. Use Dow Coming 795 for glass- to-glass, glass-to-metal, and metal-to-metal. Use Dow Corning 791 for perimeter sealing at porous surfaces. Type “G” Sealant: Two-part silicone sealant, “Dow Corning 756”, by Dow Coming Corp., or approved equal. 1. For use in conjunction with granite. Acoustic Sealant: “BA-98”, by Pecora Corp., ‘ADCO BP400 Acoustical Sealant”, by Adco Products, Inc., “PTI 404”, by Protective Treatments, Inc., or approved equal. 1. In general, for sound retardant sealant at sound-rated partitions or partitions with s- ound-retardant material therein. Acoustic Tape Sealant: “Extru-Seal Tape”, by Pecora Corp., “Norton 730 Foam Tape”, by Norton Performance Plastics, “SM5050”, by Schnee-Morehead, or approved equal. 1. In general, at sound-rated partitions or partitions with sound-retardant material therein. Primer: As recommended by sealant manufacturer where required for adhesion of sealant to joint substrates. Sealant Backings: Nonstaining, compatible with joint substrates, sealants, primers and other joint fillers, and approved for applications indicated by sealant manufacturer. Bond Breaker Tape: Polyethylene tape or other plastic tape as recommended by sealant manufacturer for preventing bond between sealant and joint filler or other materials at back of joint. Solvents or cleaning agents shall be as recommended by the sealant manufacturer. Colors: Provide colors of exposed joint sealers indicated or, if not otherwise indicated, as selected by Architect from manufacturer’s standard colors. 20 October 1997 Carlsbad City Library Sealants 07920-3 96013 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 A. 3.02 -A. B. C. 3.03 A. B. C. D. 3.04 A. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. 1. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, the approved shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures. As work progresses, immediately remove sealant that may be adhered to adjacent materials. JOINT DIMENSIONS . Joint dimension shall be as shown on the drawings. In joints up to l/4 inch in width the depth of the sealant shall be the same as the joint width. In open joints over l/4 inch wide, the depth of the sealant shall be approximately one-half the width of the joint, but in no case less than l/4 inch deep. When open joints exceed the depth requirements, insert backup material to the necessary depth stated above. If not, place bond breaker tape in bottom of joint. When perimeter joints around frames that are to be sealed do not have built-in stops, insert backup material to provide a joint with a minimum depth of l/4 inch and a maximum depth of l/2 inch. APPLICATION Back-up Material: Install in clean dry joints at the proper depth to provide sealant dimensions as specified earlier. 20 October 1997 Carlsbad City Library Sealants 079204 96013 B. Masking: If required, shall be applied in continuous strips aligned with joint edge. Remove tape immediately after joints have been tooled. /- C. Primer: Apply where recommended by the sealant manufacturer. D. Sealant: Shall be applied under pressure to clean dry joint, using hand or power guns, or other approved methods. 1. Nozzles shall be of the proper size and shape to form the required bead and completely fill the joint. Joint shall be filled from the bottom, making sure air bubbles are not left in the joint. 2. Joints shall be tooled as directed or approved, using lubricants recommended by the manufacturer. Joints shall be slightly concave and recessed at least l/8” from the top of the joint. 3.05 MISCELLANEOUS SEALING WORK A. The entire extent of sealing work is not necessarily fully or individually described herein. Sealing shall be provided wherever required to prevent light leakage as well as moisture leakage. Refer to drawings for conditions and related parts of the work. 3.06 CLEANING A. At the completion of this work, all surfaces adjoining joints shall be cleaned of all excess sealant and left in a neat condition subject to the approval of the Architect. END OF SECTION 20 October 1997 Carlsbad City Library Sealants 07920-5 96013 SECTION 08110 METAL DOORS AND FRAMES PART 1 - GENERAL ,- 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section shall include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. a. Indicate details of each frame type, elevations of each door design type, details of all openings, and all details of construction, installation, and anchorage. The Owner/Architect is not responsible for verifying the throat thickness of door frames. 4. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 1.03 QUALITY ASSURANCE A. Qualifications of Manufacturer: Products used in the work of this Section shall be produced by manufacturers regularly engaged in manufacture of similar items and with history of successful production acceptable to the Architect. B. Comply with “Recommended Specifications, Standard Steel Doors and Frames”, SDI 100, by the Steel Door Institute. C. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. 20 October 1997 Metal Doors and Frames Carlsbad City Library 08110-I 96013 D. Fire-Rated Door Assemblies: Units that comply with NFPA 80, are identical to door and frame assemblies whose fire resistance characteristics have been determined per ASTM E 152 and which are labeled and listed by UL, Factory Mutual, Wamock Hersey, or other testing and inspecting organization acceptable to authorities having jurisdiction. 1.04 DELIVERY, STORAGE, AND HANDLING A. Comply with pertinent provisions of Section 01600. PART 2 - PRODUCTS 2.01 A. B. MATERIALS Supports and Anchors: Fabricate of not less than 18 gage galvanized sheet steel. Inserts, Bolts and Fasteners: Manufacturer’s standard units, except hot-dip galvanize items to be built into concrete walls, complying with ASTM A 153, Class C or D as applicable. -C. Shop Applied Paint: Use rust-inhibitive baked enamel or paint, suitable as a base for specified finish paints. 2.02 A. DOORS Manufacturers: Amweld Building Products, Inc, Steelcraft Manufacturing Co., or approved equal. B. Materials: Commercial quality, stretcher leveled, cold rolled steel conforming to ASTM A 366 or hot rolled steel, pickled and oiled conforming to ASTM A 569, free from scale, pitting or surface defects; with edges, angles and comers square. C. Provide metal doors of SDI grades and models specified below or as indicated on drawings or schedules: 1. Interior Doors: ANSI/SDI-100, Grade II, heavy-duty, Model 3 or 4, minimum 18gage cold-rolled sheet steel faces. 2. Exterior Doors: ANSIKDI-100, Grade III, extra heavy-duty, Model 4, minimum 16- gage galvanized steel faces. D. Door Louvers: Provide sightproof stationary louvers for interior doors where indicated, constructed of inverted V-shaped or Y-shaped blades formed of 24-gage cold-rolled steel set into minimum 20-gage steel frame. 2.03 WELDED STEEL FRAMES A. Manufacturers: Amweld Building Products, Inc, Steelcraft Manufacturing Co., or approved equal. 20 October 1997 Carlsbad City Library Metal Doors and Frames 0811 O-2 96013 B. C. D. E. F. G. 2.04 A. 2.05 A. 2.06 A. B. C. Finish Hardware Preparation: Provide metal frames of the types and styles indicated on the Drawings or schedules and complying with SDI 100 for minimum materials and construction requirements. Fabricate frames of welded construction; exterior 16 gage, interior 16 gage, hot-rolled or cold-rolled sheet steel. Miter all corners. Fabricate frames for exterior doors of 16 gage hot-dip galvanized sheet steel. Comers shall be fully welded type with welds ground smooth. Stops shall be a minimum of 5/8 inch deep. Fabricate frames for all other doors of 16 gage hot-rolled or cold-rolled sheet steel. Comers shall be welded type. Provide standard and drywall frames as required. Anchors: Provide one floor anchor and the number of wall anchors listed below, welded into each jamb member. Wall anchors shall be of a type recommended by the manufacturer for the specific wall condition. All anchors shall be 18 gage minimum. Door Silencers: Provide 3 silencers on strike jambs of frames. LABELED FIRE DOORS AND FRAMES Doors and frames designated to be labeled shall bear Underwriters Laboratory, Wamock Hersey, or other testing and inspecting organization label acceptable to authorities having jurisdiction, rating as indicated on door schedule. OTHER MATERIALS Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. FABRICATION Comply with SDI 100 for minimum materials and construction requirements. Exposed Fasteners: Provide countersunk flat Phillips or Jackson heads for exposed screws and bolts. Fill countersunk heads with Bondo, sand and paint. 1. Prepare hollow metal units to receive mortised and concealed finish hardware, including cutouts, reinforcing, drilling and tapping in accordance with final Finish Hardware Schedule and templates provided by hardware suppliers. Comply with applicable requirements of ANSI Al 15. 2. Reinforce hollow metal units to receive surface-applied hardware. Drilling and tapping for surface-applied finish hardware may be done at site. 3. Locate finish hardware in accordance with “Recommended Locations for Builders Hardware”, published by the National Builders Hardware Association. 20 October 1997 Car&bad City Library Metal Doors and Frames 0811 O-3 96013 D. Shop Painting: After fabrication, clean, phosphate treat, and dip or spray coat all exposed surfaces of doors and frames with a rust-inhibitive primer complying with ANSI A 224.1. 1. Finish field painting is specified in Section 09900. PART 3 - EXECUTION 3.01 A. B. 3.02 A. B. C. D. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures. Setting Welded Frames: 1. Comply with the provisions of SDI 100, unless otherwise indicated. 2. Set frames prior to construction of enclosing walls. Set frames accurately in position, plumbed, aligned, and braced securely until permanent anchors are set. After wall construction is completed, remove temporary braces and spreaders leaving surfaces smooth and undamaged. 3. When installed in prepared openings, install sealant between frame and wall in com- pliance with the requirements of Section 07920. Door Installation: 1. Fit doors accurately in their respective frames, within clearances specified in SDI 100. 2. Place fire-rated doors with clearances as specified in NFPA Standard No. 80. 20 October 1997 Carlsbad City Library Metal Doors and Frames 081104 96013 3.03 ADJUST AND CLEAN .- A. Final Adjustments: Check and readjust operating finish hardware items in hollow metal work just prior to final inspection. Leave work in complete and proper operating condition. Remove and replace defective work, including doors or frames which are warped, bowed or othewise damaged. B. Prime Coat Touch-up: Immediately after erection, sand smooth all rusted or damaged areas of prime coat and apply touch-up of compatible air-drying primer. END OF SECTION F-- 20 October 1997 Carlsbad City Library Metal Doors and Frames 08110-5 96013 SECTION 08210 WOOD DOORS PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section shall include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. 4. Manufacturers recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. C. Samples: Submit samples, l-0” square or as indicated, for the following: 1. Doors for Transparent Finish: Door faces with solid wood edging representing typical range of color and grain for each species of veneer and solid lumber required. Color charts showing colors and finishes available from the proposed manufacturer in the specified products. 1.03 QUALITY ASSURANCE A. Codes and Reference Standards: In addition to complying with all pertinent codes and regulations, comply with the following: 1. Woodwork Institute of California, “Manual of Millwork”, latest edition. 2. National Wood Windows and Door Association, NWVVDA I.S. I, ” Series Industry Standard for Wood Flush Doors”. 3. National Fire Protection Association, NFPA 80. “Standard for Fire Doors and Windows”. 20 October 1997 Wood Doors Carlsbad City Library 0821 O-l 96013 B. C. D. E. F. 1.03 A. B. 1.04 A. 1.05 A. 4. American Society for Testing and Materials”, ASTM E 152, “Methods for Fire Tests of Door Assemblies”. NWWMA Quality Marking: Mark each wood door with NWWDA Wood Flush Door Certification Hallmark certifying compliance with applicable requirements of NWWDA I.S.l Series. 1. For manufacturers not participating in NWWDA Hallmark Program, a certification of compliancemay be substituted for marking of individual doors. Fire-Rated Wood Doors: Provide wood doors which are identical in materials and construction to units tested in door and frame assemblies per ASTM E 152 and which are labeled and listed for ratings indicated by UL, Wamock Hersey or other testing and inspection agency acceptable to authorities having jurisdiction. Manufacturer: Obtain doors from a single manufacturer. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. Field Measurements: Take necessary measurements in the field to assure proper dimensions for the work of this Section. DELIVERY, STORAGE, AND HANDLING Comply with pertinent provisions of Section 01600. Protect doors during transit, storage and handling to prevent damage, soiling and deterioration. Comply with requirements of referenced standards and recommendations of NWWDA pamphlet “How to Store, Handle, Finish, Install, and Maintain Wood Doors”, as well as with manufacturer’s instructions.Protect wood doors during transit, storage and handling to prevent damage, soiling and deterioration. PROJECT CONDITIONS Conditioning: Do not deliver or install doors until conditions for temperature and relative humidity have been stabilized and will be maintained in storage and installation areas during remainder of construction period to comply with the following requirements applicable to project’s geographical location: WARRANTY Door Manufacturer’s Warranty: Submit written agreement in door manufacturers standard form signed by Manufacturer, Installer and Contractor, agreeing to repair or replace defective doors that have warped (bow, cup or twist) or that show telegraphing of core construction in face veneers, or do not conform to tolerance limitations of referenced quality standards. 20 October 1997 Wood Doors Carlsbad City Library 082 1 O-2 96013 1. Warranty shall also include reinstallation which may be required due to repair or replacement of defective doors where defect was not apparent prior to hanging. 2. Warranty shall be in effect during following period of time after date of Substantial Completion. a. Solid Core Interior Doors: Life of installation. B. Contractors Responsibilities: Replace or refinish doors where Contractors work contributed to rejection or to voiding of manufacturers warranty. PART 2 - PRODUCTS 2.01 MATERIALS A. Manufacturers: Algoma Hardwoods, Inc., Eggers Industries, Architectural Door Division., Weyerhauser Company, or approved equal. 8. Solid Core Doors for Transparent Finish: Comply with the following requirements: 1. Faces: Grade A plain sliced maple, uniform light. 2. WIC Grade: Custom. 3. Construction: PC-5 or PC-7 (Particleboard core, 5- or 7-ply). C. Fire-Rated Solid Core Doors: Comply with the following requirements. 1. Faces and WIC Grade: Provide faces and grade to match non-rated doors in same area of building, unless otherwise indicated. 2. Construction: Manufacturer’s standard core construction as required to provide fire- resistance rating indicated. 3. Edge Construction: Provide manufacturers standard laminated edge construction for improved screw-holding capability and split resistance as compared to edges composed of a single layer of treated lumber. D. Metal Frames: Specified in Section 08110. E. Hardware: Specified in Section 08710. 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. 20 October 1997 Wood Doors Carlsbad City Library 082 1 O-3 96013 -- -- 3 - EXECUTION YAK I 3.01 A. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. B. Commencement-of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. 3.02 A. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. B. C. D. E. 3.03 A. B. Install the work of this Section in strict accordance with the original design, the approved shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures. Condition doors to average prevailing humidity in installation area prior to hanging. Clearances: 1. Non-Rated Doors: Provide clearances of l/8” at jambs and heads; l/8” at meeting stiles for pairs of doors; and l/2” from bottom of door to top of decorative floor finish or covering. Where threshold is shown or scheduled, provide l/4” clearance from bottom of door to top of threshold. 2. Fitting Clearances for Fire-Rated Doors: Complying with NFPA 80. Hardware: Install hardware in accordance with Section 08710. ADJUST AND CLEAN Rehang or replace doors which do not swing or operate freely. Refinish or replace doors damaged during installation. END OF SECTION 20 October 1997 Carlsbad City Library Wood Doors 08210-4 96013 SECTION 08305 ACCESS DOORS PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section shall include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. 4. Manufacturers recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 1.03 QUALITY ASSURANCE A. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. 1.04 DELIVERY, STORAGE, AND HANDLING A. Comply with pertinent provisions of Section 01600. PART 2 - PRODUCTS 2.01 MATERIALS A. Access Doors: Milcor Type DW flush panel access door for drywall by Milcor, Bilco Co., Karp Associates, or approved equal, steel 16 gage frame and 14 gage panel. B. Fire Rated Access Doors: Milcor Type UFR U.L. fire rated access door, with reduced sound transmission, rating to be same as wall, by Milcor, Bilco Co., Karp Associates, or approved equal. Steel 16 gage frame and 14 gage panel, baked enamel prime coat, self- closing door, with knurled knob plus mortise cylinder. C. Fire Rated Ceiling Access Doors: Type ATR for suspended gypsum board ceilings, by Milcor, Bilco Co., Karp Associates, or approved equal. Panels shall be 18 gage steel pan i r 20 October 1997 Access Doors Carlsbad City Library 08305-I 96013 D. 2.02 A. type with I-112 inch recess to receive single layer of 518 inch gypsum board, screwdriver operated lock assembly with metal cams and grommet to access hole through finish, with baked enamel finish. Access Doors - Ceramic Tile: Style M, non-rated, stainless steel, by Milcor, Bilco Co., Karp Associates, or approved equal. OTHER MATERIALS Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 A. B. 3.02 A. B. 3.03 A. B. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures. ADJUST AND CLEAN Repair damage to metal items to match manufacturer’s original finish. Leave work area clean and free of debris. END OF SECTION 20 October 1997 Carlsbad City Library Access Doors 08305-2 96013 SECTION 08335 ROLLING COUNTER SHUTTERS PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. 4. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 1.03 QUALITY ASSURANCE A. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. B. Field Measurements: Take necessary measurements in the field to assure proper dimensions for the work of this Section. 1.04 DELIVERY, STORAGE, AND HANDLING A. Comply with pertinent provisions of Section 01600. B. Protection: Protect the materials of this Section during transit, storage, and handling to prevent deterioration, damage, and soiling. C. Replacements: In the event of damage, immediately make all repairs and replacements necessary at no additional cost to the Owner. ,’ I- 20 October 1997 Carlsbad City Library Rolling Counter Shutters 08335-I 96013 PART 2 - PRODUCTS 2.01 MATERIALS A. Rolling Counter Shutters: Model Cl 1 rolling counter shutter, by Atlas Door Corp., or approved equal. B. Operation: Manual push-up. C. Mounting: Interior face mounted on a prepared opening. D. Door Curtain: 1. Slats: Extruded aluminum of 6063 alloy, in continuous lengths, interlocked to form curtains. 2. Endlocks: Each end of alternate slats to be fitted with endlocks to act as a wearing surface and to maintain slat alignment. 3. Bottom Bar: Reinforce curtain with bottom bar. 4. Astragal: Bottom bar to be furnished with a vinyl astragal to protect counter top finish. E. Spring Counterbalance: 1. Counterbalance: Housed in a steel pipe of diameter and wall thickness to restrict maximum deflection to .03” per foot of shutter width. 2. Springs: Shall be designed to be helical tension type designed to include an overload factor of 25% and for optimum ease of operation. Springs to be grease packed and are to be mounted on a steel inner shaft. 3. Ball Bearing: Sealed, to minimize wear of pipe shaft rotation around inner shaft, F. Bracket plates carrying pipe counterbalancing shaft are to be no less than l/8” thickness and to house ends of shutter coil. G. Guide Assembly: 1. Guides: Extruded aluminum of 6063 alloy with integral wear strips for contact with slats. 2. Retainer: Guide construction to have an integral curtain retainer. 3. Trim: Same extruded material as guides to cover fasteners. H. Hoods: To be rectangular and fabricated of .040” aluminum. I. Locking: Slide bolts on bottom bar. 20 October 1997 Rolling Counter Shutters Carlsbad City Library 08335-2 96013 J. Finish: 204Rl clear anodized finish. 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 A. B. 3.02 A. B. 3.03 A. B. C. 3.04 A. B. C. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. I, Verify that openings are prepared with headers level, jambs plumb, floor level, without projections, and are correctly dimensioned to receive rolling counter shutters. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures, anchoring allcomponents firmly into position for long life under hard use. FIELD QUALITY CONTROL Moving parts shall operate smoothly and controls function properly. Doors shall be free from warp, twists, or distortion. Safety features shall function properly. ADJUST AND CLEAN Repair damage to overhead coiling doors to match manufacturers original finish. Adjust mechanism so moving parts operate smoothly. Leave work area clean and free of debris. END OF SECTION 20 October 1997 Rolling Counter Shutters Carlsbad City Library 08335-3 96013 SECTION 08465 SLIDING DOOR OPERATOR PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. I-- 4. Manufacturers recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. C. Maintenance Data: Submit manufacturers maintenance and service data for sliding door operators and control system including the name, address and telephone number of the nearest authorized service representative. I .03 QUALITY ASSURANCE A. Installer Qualifications: For installation of the sliding door operators, engage an experienced Installer who is an authorized representative of the manufacturer for both the installation and maintenance of the type of units required for this Project. B. Field Measurements: Take necessary measurements in the field to assure proper dimensions for the work of this Section. C. Codes and Reference Standards: In addition to complying with all pertinent codes and regulations, comply with the following: 1. American National Standards Institute (ANSI) a. ANSI Al 56.10, Power Operated Pedestrian Doors. 20 October 1997 Sliding Door Operator Carlsbad City Library 08465-l 96013 1.04 DELIVERY, STORAGE, AND HANDLING A. Comply with pertinent provisions of Section 01600. PART 2 - PRODUCTS 2.01 MATERIALS A. Sliding Door Operator: “EZ-Fit: No. 4050, or approved equal, microprocessor control overhead surface mounted sliding electro-mechanical door operator consisting of a DC shunt-wound permanent magnet motor with sealed ball bearings, and mechanical drive assembly. 1. The microprocessor system shall automatically define and set the opening and closing creep positions, and the fully open and fully closed position of the door system. Mechanical limit switches will not be accepted. The control shall include an adjustable time delay (1 to 60 seconds). 2. Software shall incorporate a self diagnosing system for easy serviceability. 3. Motor shall operate from 115 VAC, 60 cycle, single phase power supply. Motor shall require less than 5 amps at surge and full power stall. 4. Mechanical drive assembly shall include helical gear drive transmission sealed in cast aluminum filled with lubricant for extreme conditions. B. Activating Devices: I. Presence Detection: The presence zone shall run the complete width of the door opening and shall extend up to 16” on either side of the active leaf. The system shall detect motionless people and/or inanimate objects. The detector shall remain energized and monitor the doorway at all times. The presence detection zone shall not be turned off before or during door closing cycle. 1. Microprocessor software controlling presence detection shall be programmed to provide a “learn mode” so that self-adjustment to changes in floor conditions will be made automatically. 2. Motion Detection: Built into the “Eye-Cue” system shall be an adjustable motion detection field running the complete width of the doorway and up to 60” out from the doorway. 3. Both detection systems shall be capable of operation within minus 20°F and 125OF, and be uneffected by ambient light, radio, or ultrasonic frequencies. 4. The entire system shall not be false impulsed by rain, snow, or frost and shall comply with ANSI Standard 156.10 for detection field sizes and function. Functions shall be de-energized through position switch when not in use. 20 October 1997 Sliding Door Operator Carlsbad City Library 08465-2 96013 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 A. B. 3.02 A. B. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturers recommended installation procedures. END OF SECTION 20 October 1997 Sliding Door Operator Carlsbad City Library 08465-3 96013 SECTION 08511 STEEL WINDOWS AND DOORS PART 1 - GENERAL 1 .Ol A. I .02 A. B. ,- I .03 A. B. C. D. E. RELATED DOCUMENTS Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. SUBMITTALS Comply with pertinent provisions of Section 01300. Product Data: Submit the following: I. Materials list of items proposed to be provided under this Section. 2. Manufacturers specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. 4. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 5. Submit color charts for finishes and sealants. QUALITY ASSURANCE Installer Qualifications: Has completed installation similar to those required with a record of successful in-service performance. Standards: Comply with Steel Window Institute specifications. Design Concept: Drawings indicate size, profiles, and dimensional requirements and are based on specific types and models indicated. Windows by other manufacturers may be considered provided deviations are minor and do not change design concept. Field Measurements: Take necessary measurements in the field to assure proper dimensions for the work of this Section. Allowable Tolerances: Size dimensions plus/minus l/l6 inch. 20 October 1997 Steel Windows and Doors Carlsbad City Library 0851 I-l 96013 I .04 DELIVERY, STORAGE, AND HANDLING A. Comply with pertinent provisions of Section 01600. PART 2 - PRODUCTS 2.01 MATERIALS A. Manufacturer: Hopes Architectural Products, Inc., or approved equal, as follows: B. Heavy Intermediate Grade Windows and Doors: 1. Heavy intermediate grade windows and doors shall be manufactured from solid hot rolled steel shapes. Sections shall be made from new billet steel with flanges rolled integral at the mill. 2. Perimeter frames and door sections shall have glazing rebates providing an unobstructed glazing surface 3/4” in height. Muntin glazing rebates shall provide an unobstructed glazing surface 518” in height for up to 518” thick glazing. 3. Glazing rebate surfaces shall be perpendicular to the web or stem of the section. Rebate surfaces that are tapered will not be acceptable. 4. Combined weight of frame and door sections shall be a minimum of 4.0 pounds per lineal foot. Steel window frames shall weight not less than I.55 pounds per lineal foot. 5. The door leaf sections shall have an integral dovetail groove weatherstripping. B. Formed Doors and Frames: 5000 Series formed steel doors and frames shall be manufactured from IO and I2 gage galvanized sheet steel. C. Glazing beads shall be extruded aluminum alloy, 6063-T5, with a minimum thickness of .062 inches. D. Weatherstripping: I. Heavy Intermediate Steel Doors and Frames: Extruded vinyl. 2. Formed Steel Doors and Frames: Silicone rubber at head and jamb, “Finseal” pile at sill. E. Door Hardware: 1. Hinges: FBB179 steel ball-bearing, 4.5 x 4.5 x 0.180. 2. Latching Hardware: Hope’s mortise lock with No. 20-86H lever handles, rosette, thumb turn, and key cylinder for ANSI F-21 dormitory and bedroom function, with Glynn-Johnson No. FB6 top and bottom flush bolts. 20 October 1997 Steel Windows and Doors Carlsbad City Library 0851 l-2 96013 /- F. G. 2.02 A. 2.03 i- A. B. C. Formed Steel Doors and Frames: 3. Panic Hardware: Von Duprin No. 33 rim device, Von Duprin No. 3327 exposed vertical rod device (touchbar). 4. Push/pull hardware. 5. Thresholds: Extruded aluminum, alloy 6063-T5 or T6, finished in 204-RI clear anodize or dark bronze color anodize to match hardware, Reese No. 204, Hope’s No. 1 I2 for floor closer condition only. 6. Floor Closers: Dor-0-Matic No. PH3600 Series (Handicap operation). 7. Overhead Closers: LCN No. 4040. 8. Door Holder/Stop: Glynn-Johnson No. 300 Series. Kickpanels shall be fabricated from10 and 12 gage galvanized steel. Finish: Factory primed with finish coat of Hopes Ultrathane aliphatic acrylic polyurethane. Colors to be selected by the Architect. OTHER MATERIALS Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. FABRICATION Fabricate steel windows and doors in accordance with approved shop drawings. Heavy Intermediate Steel Windows and Doors: 1. Prior to fabrication, all hot rolled steel sections shall be cleaned by shot blasting. 2. Corners of frame and door sections shall be mitered or coped, then solidly welded. Exposed and contact surfaces shall be finished smooth, flush with adjacent surfaces. 1. 12 gage steel perimeter frame sections shall be notched and back welded the full depth of the frame for maximum strength and weathertightness. 2. The 10 gage steel exterior door skin shall be fabricated from a single sheet of steel to eliminate any exposed joints and welding. 3. The 12 gage steel interior door skin shall be coped and backwelded 4. Interior and exterior skins shall be welded together at 12” intervals to form door leaves. Welds shall be dressed smooth and neatly cleaned. 20 October 1997 Carlsbad City Library Steel Windows and Doors 0851 l-3 96013 D. Muntins shall be tenoned and welded to the perimeter frame. Muntin intersections shall be either slotted and cross-notched, or tenoned and welded to each other. E. Glazing: 1. All windows and doors shall be designed for outside glazing. 2. Provide continuous snap-in glazing beads to suit the glass specified. F. Weatherstrip: Continuous vinyl weatherstripping shall be applied to the integral weatherstrip groove in the interior contact surface of the ventilator and door sections, and shall be on the same plane around the interior perimeter of the ventilated area. Weatherstripping that is surface applied or requires additional retainer or requires crews for application, shall not be acceptable except at the sill of the door. sill sweep weatherstripping shall be applied to a retainer in a manner that allows for easy replacement. G. Steel kickpanels shall be welded to the door sections at unexposed surfaces. -H. Factory Finishing: 1. After fabrication, doors, windows, mullions, covers, and trim shall be zinc phosphate treated in a continuous five-stage process as a preparation for receiving paint. 2. Following this pretreatment, one coat of special primer shall be applied and oven cured. 3. Following the prime coat, all windows, doors, and frames shall be given a spray coat of Hope’s Ultrathane aliphatic acrylic polyurethane, applied by an automated electro- static process and then oven cured. 4. Colors to be selected by the Architect. PART 3 - EXECUTION 3.01 SURFACE CONDITIONS A. Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. 1. Window and door openings shall conform with details, dimensions, and tolerances shown on the approved shop drawings. B. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. 20 October 1997 Steel Windows and Doors Carlsbad City Library 0851 l-4 96013 3.02 INSTALLATION /- A. Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. B. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturers recommended installation procedures. C. Set plumb, level true to line, without warp or rack of frames or operating components. Provide support and anchor securely to surrounding construction. D. Anchor units securely to surrounding construction with manufacturers recommended fasteners. E. Separate corrodible surfaces from sources of corrosion or electrolytic action at points of contact with other materials. F. The exterior joints shall be properly sealed watertight with an approved sealant and joints shall be neatly pointed. G. Adjust doors and hardware for a tight fit at contact points and weatherstripping, smooth operation and a weather-tight closure. - ,’ E. Clean surfaces after installation. Avoid damage to the finish. Remove excess glazing and sealant compounds, dirt, and other substances. Lubricate hardware and other moving parts. F. Clean glass after installation. G. Repair any abraded areas of factory finish with matching finish. END OF SECTION /- 20 October 1997 Steel Windows and Doors Carlsbad City Library 08511-5 96013 SECTION 08520 ALUMINUM WINDOWS PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. 1.02 SUBMIT-I-ALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. /- 4. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 5. Color charts showing colors and finishes available from the proposed manufacturer in the specified products. 6. Samples of each color and finish available in specified grades from the proposed manufacturers. 1.03 QUALITY ASSURANCE A. Design Criteria: Drawings indicate sizes, profiles and dimensional requirements of aluminum windows. Window units having minor deviations from dimensions and profiles indicated on drawings may be accepted, provided such deviations do not materially detract from design concept or intended performances and subject to approval of the Architect. B. Standards: Except as otherwise indicated, requirements for aluminum windows, terminology and standards of performance, and fabrication workmanship are those specified and recommended in ANSVAAMA 302.9 and applicable general recommenda- tions published by AAMA and AA. ,F-- 20 October 1997 Aluminum Wtndows Carlsbad City Library 08520-l 96013 C. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. D. Field Measurements: Take necessary measurements in the field to assure proper dimensions for the work of this Section. 1.04 DELIVERY, STORAGE, AND HANDLING A. Comply with pertinent provisions of Section 01600. PART 2 - PRODUCTS 2.01 MATERIALS A. Manufacturers: Efco Corp., Fleetwood Aluminum Products, Inc., or approved equal. To establish quality and quantities, the products of Efco Corp. are described. B. Wrndows: Efco Series 4550, fixed and slider, for l/4” glazing, as indicated on the drawings. 1. Aluminum Extrusions: Alloy and temper recommended for strength, corrosion resistance, and application of finish, but not less than 22,000-psi ultimate tensile strength and not less than 0.062 inch thick at any location for main frame and sash members. 2. Fasteners: Aluminum, nonmagnetic stainless steel, epoxy adhesive, or other materials warranted to be noncorrosive and compatible with window members, trim, hardware, anchors, and other components. 3. Except for application of hardware, do not use exposed fasteners. For application of hardware, use fasteners that match the finish of the member or hardware being fastened, as appropriate. 4. Weatherstripping: Manufacturer’s standard at each edge of each operable sash or ventilator. 5. Hardware: Heavy duty type, stainless steel, or corrosion-resistant material compatible with aluminum of sufficient strength to perform the function for which it is intended. 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. 20 October 1997 Carlsbad City Library Aluminum Windows 08520-2 96013 2.03 FABRICATION A. Fabricate windows to comply with indicated standards. Include complete system for assembly of components and anchorage of windows. Provide units that are reglazable without dismantling sash or ventilator framing. B. Aluminum Finish: Manufacturer’s standard painted finish. color to be selected by the Architect. PART 3 - EXECUTION 3.01 A. B. 3.02 INSTALLATION A. Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. ,f- B. C. D. E. F. 3.03 A. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures. Install all windows with adequate provision for vertical building movements, allowing expansion and contraction to occur without breaking glass. Anchoring: Firmly anchor all windows, using all anchoring devices required to ensure positive attachment. Separate aluminum and other corrodible metal surfaces from sources of corrosion or electrolytic action at points of contact with other materials. Protect all finished surfaces as necessary to prevent damage during progress of the Work. CLEANING UP Immediately prior to acceptance of the Work, remove all protective materials from the windows and clean all exposed members. /- 20 October 1997 Carlsbad City Library Aluminum Windows 08520-3 96013 B. Abrasives: Do not use abrasives or harmful cleaning agents. END OF SECTION 20 October 1997 Carlsbad City Library Aluminum Windows 08520-4 96013 SECTION 08710 FINISH HARDWARE PART 1 - GENERAL 1 .Ol SUMMARY A. Section Includes: 1. Door Hardware. B. Related Sections: 1, Section 06200 - Finish Carpentry: Installation of finish hardware. 2. Section 08100 - Steel Doors and Frames. 3. Section 08200 - Wood Doors. C. Specific Omissions: Hardware for the following is specified or indicated elsewhere. 1. 2. 3. 4. 5. 6. 7. 8. Windows. Cabinets of all kinds, including open wall shelving and locks. Signs, Except as noted. Toilet accessories of all kinds including grab bars. Installation. Rough hardware. Folding partitions. Sliding aluminum doors. 1.02 SUBSTITUTIONS & SUBMITTALS A. Make substitution requests in accordance with Division 1. 1. Items listed with no substitute manufacturers have been requested by the Owner to meet existing standard. B. Submittals: Submit six copies of schedule in accordance with Division 1. Organize schedule into “Hardware Sets” with an index of doors and heading, indicating complete designations of every item required for each door or opening. Include the following information: 1. Type, style, function, size, quantity and finish of each hardware item. Use BHMA Finish codes as per ANSI A156.18. 2. Name, part number and manufacturer of each item. 3. Fastenings and other pertinent information. 4. Location of hardware set cross referenced to indications on drawings both on floor plans and in door schedule. 5. Explanation of all abbreviations, symbols, and codes contained in schedule. 6. Mounting locations for hardware. 7. Door and frame sizes and materials and degree of swing.. 8. Include a list of all manufacturers used and their nearest representative with address and phone number. 20 October 1997 Finish Hardware Carlsbad City Library 0871 O-1 96013 9. Submit manufacturers technical data and installation instructions for the electronic hardware. C. Fabricate doors, frames and walls with necessary reinforcement to receive the specified hardware. No extra cost will be allowed for changes or corrections necessary to facilitate the proper installation of hardware. 1.03 QUALITY ASSURANCE A. Qualifications: 1. Obtain each kind of hardware (latch and lock sets, exit devices, hinges, and closers) from one manufacturer. 2. Hardware supplier: direct factory contract supplier who has in employment a certified hardware consultant (AHC) who is available at all reasonable times, during the course of the work, for project hardware consultation to the Owner, Architect, and Contractor. (1) Has a maintenance and service facility located within 100 miles of the project site. This facility will stock parts for products supplied and be capable of repairing and replacing hardware items found defective within the warranty period specified in section 1.06. B. Exit Doors: Openable from the inside without the use of a key or any special knowledge ok effort. C. Fire-Rated Openings: Provide hardware forfire-rated openings in compliance with NFPA Standard No. 80. Provide hardware which has been tested and listed by UL for the type and size of each door and door frame label. Latching hardware, door closers, ball bearing hinges, and seals are required whether listed in the Hardware Schedule or not. 1. Where exit devices are required on fire-rated doors, provide supplementary marking on door UL label indicating “Fire Door to be Equipped with Fire Exit Hardware”, and provide UL label on exit device indicating “Fire Exit Hardware”. 1.04 DELIVERY, STORAGE, AND HANDLING: A. Acceptance at Site: Individually package each unit of finish hardware complete with proper fastening and appurtenances, clearly marked on the outside to indicate contents and specific locations in the Work. B. Deliver packaged hardware items at the times and to the locations (shop or field) for installation, as directed by the Contractor. C. Unused Hardware: Return new hardware not installed and existing hardware not indicated to be reinstalled to the Owner. 1.05 PROJECT CONDITIONS A. Coordination: Coordinate hardware with other work. Furnish hardware items of proper design for use on doors and frames of the thickness, profile, swing, security and similar 20 October 1997 Finish Hardware Carlsbad City Library 0871 O-2 96013 requirements indicated, as necessary for proper installation and function, regardless of omissions or conflicts in the information on the Contract Documents. B. Upon request, check the Shop Drawings for doors and entrances to confirm that adequate provisions will be made for the proper installation of hardware. 1.06 WARRANTY A. Provide guarantee from hardware supplier as follows: 1. Closers: Ten years, except electronic closers, two years. 2. Exit Devices: Three years. 3. Hinges: Life of the Building. 4. All other Hardware: Two years. B. State that the supplier has made an inspection of the finished installation, including the electrical, electronic and pneumatic hardware, and has verified that the hardware is functioning properly. PART 2 - PRODUCTS 2.01 MANUFACTURERS A. Listed Acceptable Substitutes must provide the function and features of the specified product otherwise it will not be approved. Item: Hinges Locks Exit Devices Closers Auto Flush Bolts Coordinators Silencers Push & Pull Plates Kickplates Stops & Holders Overhead Stops Thresholds Seals & Bottoms Key Cabinets Manufacturer: (STA) Stanley (SCH) Schlage (VON) Von Duprin (LCN) LCN (GLY) Glynn Johnson (GLY) Glynn Johnson (GLY) Glynn Johnson (QUA) Quality (QUA) Quality (GLY) Glynn Johnson (GLY) Glynn Johnson (ULT) Ultra (ULT) Ultra (LUN) Lund Acceptable Sub: McKinney, Hager None None None Ives, DCI Ives, DCI Ives, Rockwood Ives, Rockwood Ives, Rockwood Ives, Sig.Brass None Reese, NGP Reese, NGP Tele Kee B. Furnish items of hardware required to complete the work in accordance with these specifications and the manufacturers instructions, including items of hardware inadvertently omitted from this specification. Items to be of equal quality and type. C. Where the exact types of hardware specified are not adaptable to the finished shape or size of the members requiring hardware, furnish suitable types having as nearly as practicable the same operation and quality as the type specified, subject to Architect’s approval. 20 October 1997 Finish Hardware Carlsbad City Library 087 1 O-3 96013 D. Carefully inspect Project for the extent of the finish hardware required to complete the Work. Where there is a conflict between these Specifications and the existing hardware, furnish finish hardware to specification. 2.02 MATERIALS: A. Locksets and latchsets: as specified. Strikes shall be 16 gage curved steel, bronze or brass with 1” deep box construction, and have lips of sufficient length to clear trim and protect clothing. 1. Latchbolts: minimum 3/4-inch throw. 2. Deadbolts: l-inch minimum throw. 3. Comply with requirements of local security ordinances. 4. Thumbtums: accessible design not requiring a pinching or twisting motion to operate. 5. Lock Series and Design: L9000, 06L. B. Hinges: Hinge open widths shall be minimum, but of sufficient size to permit door to swing 180”. Furnish hinges with steel or stainless-steel pins and concealed bearings. 1. Furnish 3 hinges per leaf to 7 foot, 6 inch height. Add one for each additional 30 inches in height or fraction thereof. 2. Provide extra heavy weight hinges on doors over 3 foot, 5 inches 3. Outswinging exterior doors to be non-ferrous and have nonremovable (NRP) pin. 4. Provide shims and shimming instructions for proper door adjustment. C. Exit Devices: Furnish devices at wood doors with sleeve nuts unless doors are furnished with blocking for exit devices. Lever handle trim design: match locksets. Touch Bar type devices: quiet return, deadlocking latchbolt, stainless steel touchpads, non-handed. Device push bar must release with 32 Ibs. maximum pressure when 250 Ibs. of pull is applied against the pull side of door. D. Surface Door Closers: Rack and pinion type with removable non-ferrous case and cast iron body. Provide thru-bolts at wood doors unless doors are furnished with blocking for closers. Non-handed, non-sized, and adjustable. Place closers inside building, stairs, and rooms. 1. Flush transom offset brackets where parallel arm closers are listed for doors with fixed panels over. 2. Drop brackets at narrow head rails. 3. Opening pressure: Exterior doors 8.5 Ibs, interior doors 5 Ibs, labeled fire doors 15 Ibs. 4. 1/4in., 1/2in., 5/8in., 3/4in., or 7/8in. fifth screw spacers as required for parallel-arm brackets. 5. Exterior door closers: tested to 100 hours of ASTM B117 salt spray test. 6. Exterior doors shall not require seasonal adjustments in temperatures from 120°F to -30°F. E. Kick Plates: Four beveled edges, .050 inches minimum thickness, height and width as specified. Machine or wood screws of bronze or stainless steel to match other hardware. 20 October 1997 Carlsbad City Library Finish Hardware 0871 O-4 96013 /- F. Door stops: Provide stops to protect all walls, casework or other hardware. 1. Unless otherwise noted in the Hardware Sets, furnish wall type with appropriate fasteners. Where wall type cannot be used, furnish floor type. If neither can be used, furnish overhead type. G. Seals: Finished to match adjacent frame color. Resilient seal material: Santoprene, silicone rubber, polyurethane or polypropylene. U.L. label applied to seals on rated doors. 1. Solid neoprene: MIL Spec. R6855-CL Ill, Grade 40. Sponge neoprene: MIL Spec. R6130, Type II, Group C H. Thresholds: As specified and per details. 1. Exteriors: Set in full bed of butyl-rubber or polyisobutylene mastic sealant complying with the requirements in Division 7 “Thermal and Moisture Protection”. Non-ferrous 1/4inch fasteners, Red-Head #SFS-1420 (or approved equivalent) Flat Head Sleeve Anchors (FHSL). I. Screws: Exposed screws to be Phillips head. Flat head sleeve anchors (FHSL) may be slotted drive. Sleeve nuts to be full length to prevent door compression. J. Silencers: Furnish silencers for interior hollow metal frames, 3 for single doors, 4 for pairs of doors. Omit where sound or light seals occurs, or for fire-resistive-rated door assemblies. K. Overhead Stops: Furnish units with non-plastic mechanisms and finished metal end caps. 2.03 FINISH A. Generally BHMA 626 Dull Chromium. 1. Areas using BHMA 626 shall have push, pulls and kickplates of BHMA 630, Satin Stainless Steel, unless otherwise noted. B. Door closet-s shall be factory powder coated to match other hardware, unless otherwise noted. C. Aluminum items: match predominant adjacent material. D. Seals to coordinate with frame color. 2.04 KEYING REQUIREMENTS A. Initiate and conduct meeting(s) with the Owner to determine the Key System requirements. Keying system shall be approved by Owner’s representative in writing. Furnish construction key system in accordance with lock manufacturers standard. Where interchangeable core systems are used, use temporary cores for construction keying. Stamp keys “Do Not Duplicate”. 1. Key system: Schlane 6 pin. 20 October 1997 Finish Hardware Carlsbad City Library 087 1 O-5 96013 B. Locks and cylinders: keyed at the factory of the lock manufacturer where permanent records are maintained. Locks and cylinders shall be of the same manufacturer. C. Permanent keys: deliver only to Owners representative. D. Keying Schedule: Submit three copies indicating how the Owners final instructions has been fulfilled. PART 3 - EXECUTION- 3.01 HARDWARE LOCATIONS A. Locate hardware per SDI-100 and applicable building, fire, life-safety, accessibility and security codes. 1. Where new hardware is to be installed near existing doors/hardware which are scheduled to remain, match locations of the existing hardware. 2. Notify Architect of any code conflicts before ordering material. 3.02 INSTALLATION A. Install each hardware item per manufacturers instructions and recommendations. Do not install surface mounted items until finishes have been completed on the substrate. Set units level, plumb and true to line and location. Adjust and reinforce the attachment substrate as necessary for proper installation and operation. B. Installation shall conform to local governing agency security ordinance. C. Thresholds: See 2.2.1.1 D. Drill pilot holes for fasteners in wood doors and/or frames. E. When hardware is to be attached to an existing metal surface without reinforcement, use RevNuts, or similar anchoring device, for all screws. 3.03 ADJUSTING: A. Adjust and check each operating item of hardware and each door, to ensure proper operation or function of every component. Replace components which cannot be adjusted, to operate freely and smoothly. 1. Hardware damaged by improper adjustment methods to be repaired or replaced to Owner‘s satisfaction. B. Inspection: By hardware supplier within 10 days of contractors request. Inspector or Contractor will sign off the hardware as being complete and correctly installed and adjusted. Further corrections of defective material shall be the responsibility of his representative. C. Follow up inspection: Installer to provide a letter of agreement to the Owner that approximately 6 months after substantial completion, the installer shall visit the jobsite 20 October 1997 Finish Hardware Carlsbad City Library 087 1 O-6 96013 ,- /- with the representatives of the manufacturers of the locking devices and door closers and accomplish the following: 1. Re-adjust all hardware. 2. Evaluate maintenance procedures and recommend changes or additions, and instruct owners personnel. 3. Identify items that have deteriorated or failed. 4. Submit a written report identifying problems and likely future problems. 3.04 SCHEDULE OF FINISH HARDWARE: A. The Door Schedule on the Drawings indicates which Hardware Set is used with each door. Hw Set: 01 3 EA SPRING HINGE 401 O-6 652 BOM 1 EA PANIC DEVICE 35E0 626 VON BALANCE OF HARDWARE BY GATE SUPPLIER. Hw Set: 02 3 EA HINGE CB1900 4-l/2 X 4-l/2 1 EA OFFICE LOCKSET L905OP 06L XL1 l-800 1 EA SURFACECLOSER 1461 X FC X ST 1 EA KICK PLATE 48 10” X 2” LDW .050 B4S 1 EA DOME STOP FB13X 1 SET SEAL WS28OBL (HEAD 8, JAMBS) 652 STA 626 SCH 689 LCN 630 QUA 626 GLY BLK ULT Hw Set: 03 ALL HARDWARE BY DOOR SUPPLIE Hw Set: 04 EA HINGE CB1961 4-l/2 X 4-l/2 NRP SET AUTO FLUSH BOLT FB7 EA DUST PROOF STRIKE DP2 EA STOREROOM LOCK L908OP 06L X 7/8” LTC STK. EA ASTRAGAL WSO54SP X TB EA O.H.STOP/HOLDER 90H SET SEAL WS280BL (HEAD & JAMBS) EA DOOR BOTTOM DBOOGAN EA THRESHOLD TH042A MS&A DOOR CONTACT SWITCH BY OTHERS. 20 October 1997 Carlsbad City Library Finish Hardware 08710-7 600 STA 626 GLY 626 GLY 626 SCH 600 ULT 630 GLY BLK ULT AL ULT AL ULT 96013 Hw Set: 05 EA HINGE CB1960 4-l/2 X 4-l/2 NRP SET AUTO FLUSH BOLT FB7 EA DUST PROOF STRIKE DP2 EA STOREROOM LOCK L908OP 06L X 718” LTC STK. EA ASTRAGAL WSO54SP X TB EA O.H.STOP/HOLDER 90H SET SEAL - WS280BL (HEAD & JAMBS) EA DOOR BOTTOM DBOOGAN EA THRESHOLD TH042A MS&A PROVIDE SDG&E QUAD KEYWAY. DOOR CONTACT SWITCH BY OTHERS. 3 EA HINGE 1 EA STOREROOM LOCK 1 -EA DOME STOP 3 EA SILENCER 3 EA HINGE 1 EA OFFICE LOCKSET 1 EA SURFACE CLOSER 1 EA KICK PLATE 1 EA WALL BUMPER 1 SET SEAL 3 EA HINGE 1 EA OFFICE LOCKSET 1 EA SURFACE CLOSER 1 EA WALL BUMPER 1 SET SEAL 3 EA HINGE 1 EA STOREROOM LOCK 1 EA WALL BUMPER 3 EA SILENCER 20 October 1997 Carlsbad City Library Hw Set: 06 1900 4-l/2 X 4-l/2 L908OP 06L FB13X GJ64 Hw Set: 07 CB1900 4-l/2 X 4-l/2 L905OP 06L XL1 l-800 1461 X FC X TB 48 10” X 2” LDW .050 B4S 5ow WS280BL (HEAD & JAMBS) Hw Set: 08 CB1900 4-l/2 X 4-l/2 L905OP 06L XL1 l-800 P1461 X FC 5ow WS280BL (HEAD & JAMBS) Hw Set: 09 1900 4-l/2 X 4-l/2 L908OP 06L 5ow GJ64 Finish Hardware 0871 O-8 600 STA 626 GLY 626 GLY 626 SCH 600 ULT 630. GLY BLK ULT AL ULT AL ULT 600 STA 626 SCH 626 GLY GRY GLY 652 STA 626 SCH 689 LCN 630 QUA 630 GLY BLK ULT 600 STA 626 SCH 689 LCN 630 GLY BLK ULT 600 STA 626 SCH 630 GLY GRY GLY 96013 Y-- /- 3 EA HINGE 1 EA OFFICE LOCKSET 1 EA WALL BUMPER 3 EA SILENCER 3 EA HINGE 1 EA STOREROOM LOCK 1 EA SURFACE CLOSER 1 EA KICK PLATE 1 EA WALL BUMPER 1 SET SEAL 3EA HINGE 1 EA PANIC DEVICE 1 EA IC RIM CYLINDER 1 EA PULL 1 EA SURFACE CLOSER 1 EA O.H.STOP 1 EA KICK PLATE 1 SET SEAL 1 EA DOOR BOlTOM 1 EA THRESHOLD HwSet: 10 1900 4-l/2 X 4-l/2 L9050P 06L XL1 l-800 5ow GJ64 HwSet: 11 CBl900 4-l/2 X 4-l/2 L908OP 06L 1461 X FC X TB 48 10” X 2” LDW .050 B4S 5ow WS28OBL (HEAD & JAMBS) HwSet: 12 CB1961 4-l/2 X 4-l/2 NRP 98NL-OP 20-057 521 P1461 X FC 100s 48 10” X 2” LDW .050 B4S WS280BL (HEAD & JAMBS) DB022AV TH042A MS&A DOOR CONTACT SWITCH BY OTHERS. 3 EA HINGE 1 EA FIRE EXIT DEVICE 1 EA IC RIM CYLINDER 1 EA SURFACE CLOSER 1 EA KICK PLATE 1 EA WALL BUMPER 1 SET SEAL 20 October 1997 Carlsbad City Library HwSet: 13 CB1900 4-l/2 X 4-l/2 98L-F X 9941, X 06 20-057 P1461 X FC X TB 48 IO” X 2” LDW .050 B4S 5ow WS280BL (HEAD & JAMBS) Finish Hardware 08710-g 652 STA 626 SCH 630 GLY GRY GLY 652 STA 626 SCH 689 LCN 630 QUA 630 GLY BLK ULT 600 STA 626 VON 626 SCH 630 QUA 689 LCN 630 GLY 630 QUA BLK ULT AL ULT AL’ ULT 652 STA 626 VON 626 SCH 689 LCN 630 QUA 630 GLY BLK ULT 96013 HwSet: 14 3 1 1 1 1 l- 1 1 1 EA HINGE CBI900 4-l/2 X 4-l/2 EA FIRE EXIT DEVICE 98L-F X 994L-RIGID X 06 EA IC RIM CYLINDER 20-057 EA SURFACE CLOSER PI481 X FC EA KICK PLATE 48 IO” X 2” LDW .050 B4S EA WALL BUMPER sow SET SEAL - WS28OBL (HEAD & JAMBS) DOOR CONTACT SWITCH AND AUDIBLE ALARM BY OTHERS. HwSet: 15 EA HINGE CBI960 4-l/2 X 4-l/2 NRP EA PANIC DEVICE 98NL-OP EA IC RIM CYLINDER 20-057 EA PULL 521 EA SURFACE CLOSER PI461 X FC EA O.H.STOP 100s SET SEAL WS280BL (HEAD & JAMBS) EA DOOR BOlTOM DB022AV EA THRESHOLD TH042A MS&A DOOR CONTACT SWITCH BY OTHERS. HwSet: 16 EA HINGE CBI900 4-l/2 X 4-l/2 652 STA EA PRIVACY SET L9040 08L XL1 l-800 626 SCH EA SURFACE CLOSER 1461 X FC X TB 689 LCN EA KICK PLATE 48 10” X 2” LDW .050 B4S 630 QUA EA WALL BUMPER 5ow 630 GLY SET SEAL WS280BL (HEAD & JAMBS) BLK ULT 3 EA HINGE 1 EA LATCHSET 1 EA SURFACECLOSER 1 EA KICK PLATE 1 EA WALL BUMPER 1 SET SEAL 20 October 1997 Finish Hardware Carlsbad City Library 08710-10 HwSet: 17 CBI900 4-l/2 X 4-l/2 L9010 06L 1461 X FC X TB 48 10” X 2” LDW .050 B4S 5ow WS280BL (HEAD & JAMBS) 652 STA 626 VON 626 SCH 689 LCN 630 QUA 630 GLY BLK ULT 600 STA 626 VON 626 SCH 630 QUA 689 LCN 630 GLY BLK ULT AL ULT AL ULT 652 STA 626 SCH 689 LCN 630 QUA 630 GLY BLK ULT 96013 HwSet: 18 /- I- 3 EA HINGE 1 EA OFFICE LOCKSET 1 EA O.H.STOP 3 EA SILENCER 3 EA HINGE 1 EA OFFICE LOCKSET 1 EA SURFACE CLOSER 1 EA OVERHEADSTOP 1 EA KICK PLATE 1 SET SEAL 1900 4-l 12 X 4-I/2 L905OP 06L XL1 l-800 410s GJ64 HwSet: 19 CB1900 4-I/2 X 4-l/2 L9050P 06L XL1 l-800 1461 X FC X TB 90s 48 10” X 2” LDW .050 B4S WS280BL (HEAD & JAMBS) Hw Set: 20 3 EA HINGE CBI960 4-l/2 X 4-l/2 1 EA ENTRANCELOCK L9456P 06L XL1 I-800 1 EA SURFACE CLOSER 1461 X FC 1 SET SEAL WS280BL (HEAD & JAMBS) 1 EA DOOR BO-ITOM DBOOGAN 1 EA THRESHOLD TH042A MS&A DOOR CONTACT SWITCH BY OTHERS. Hw Set: 21 3 EA HINGE CBI961 4-l/2 X 4-l/2 NRP 1 EA ENTRANCE LOCK L9456P 06L XL1 I-800 1 EA SURFACE CLOSER PI461 X FC 1 EA O.H.STOP 100s 1 SET SEAL WS280BL (HEAD & JAMBS) 1 EA DOOR BOTTOM DB022AV 1 EA THRESHOLD TH042A MS&A DOOR CONTACT SWITCH BY OTHERS. . Hw Set: 22 6 EA HINGE CBI 900 4-l/2 X 4-l/2 2 EA PULL PLATE 151 O-5 4” X 16” 2 EA PUSH PLATE 40-5 4” X 16” 2 EA SURFACE CLOSER PI461 X FC X TB 2 EA KICK PLATE 48 10” X 1” LDW .050 B4S 2 EA WALL BUMPER 5ow 4 EA SILENCER GJ64 20 October 1997 Carlsbad City Library Finish Hardware 0871 O-l 1 652 STA 626 SCH 652 GLY GRY GLY 652 STA 628 SCH 689 LCN 652 GLY 630 QUA BLK ULT 600 STA 626 SCH 689 LCN BLK ULT AL ULT AL ULT 800 STA 626 SCH 689 LCN 630 GLY BLK ULT AL ULT AL ULT 652 STA 630 QUA 630 QUA 689 LCN 630 QUA 630 GLY GRY GLY 96013 Hw Set: 23 3 EA HINGE CB1900 4-l/2 X 4-l/2 1 EA FIRE EXIT DEVICE 98L-F-BE X 994L X 06 1 EA SURFACECLOSER P1461 X FC X TB 1 EA KICK PLATE 48 IO” X 2” LDW .050 B4S 1 EA WALL BUMPER 5ow 1 SET SEAL WS28OBL (HEAD & JAMBS) DOOR CONTACT 8WITCH AND AUDIBLE ALARM BY OTHERS. 3 EA HINGE 1900 4-l/2 X 4-l/2 1 EA LATCHSET L9010 06L 1 EA WALL BUMPER 5ow 3 EA SILENCER GJ64 6 EA HINGE 1 EA PANIC DEVICE 1 EA PANIC DEVICE 1 EA MORTISE CYLINDER 1 SET MTG STILE SEAL 2 EA SURFACE CLOSER 2 EA O.H.STOP 1 SET SEAL 2 EA DOOR BOTTOM 1 EA THRESHOLD Hw Set: 24 Hw Set: 25 CB1960 4-112 X 4-l/2 NRP CD9847EO CD9847TL X 372T X LESS PULL 20-001 114 WS227A X WS227AW P1461 X FC 100s WS280BL (HEAD & JAMBS) DBOOGAN TH042A MS&A DOOR CONTACT SWITCH BY OTHERS. Hw Set: 26 3 EA HINGE I EA OFFICE LOCKSET I EA SURFACE CLOSER 1 EA KICK PLATE 1 EA WALL BUMPER 3 EA SILENCER CBI900 4-l/2 X 4-l/2 L905OP 06L XL1 l-800 1461 X FC X TB 48 10” X 2” LDW .050 B4S 5ow GJ64 20 October 1997 Carlsbad City Library Finish Hardware 08710-12 652 STA 626 VON 689 LCN 630 QUA 630 GLY BLK ULT 652 STA 626 SCH 630 GLY GRY GLY 600 STA 626 VON 626 VON 626 SCH AL ULT 689 LCN 630 GLY BLK ULT AL ULT AL ULT 652 STA 626 SCH 689 LCN 630 QUA 630 GLY GRY GLY 96013 Hw Set: 27 :F 3 EA 1 EA 1 EA 1 EA 1 EA 1 EA 3 EA 3 EA 1 EA I EA 1 EA 1 EA 1 SET 3 EA 1 EA 1 EA .r-- 3 EA 3 EA 1 EA 1 EA 1 EA 1 EA 3 EA HINGE PULL PLATE PUSH PLATE SURFACE CLOSER KICK PLATE WALL BUMPER SILENCER HINGE STOREROOM LOCK SURFACE CLOSER KICK PLATE WALL BUMPER SEAL HINGE STOREROOM LOCK O.H.STOP SILENCER HINGE CLASSROOM LOCK SURFACE CLOSER O.H.STOP KICK PLATE SILENCER 20 October 1997 Carlsbad City Library CB1900 4-l/2 X 4-I/2 151 O-5 4” X 16” 40-5 4” X 16” 1461 X FC X TB 48 10” X 2” LDW .050 84s 5ow GJ64 Hw Set: 28 CB1900 4-l/2 X 4-l/2 L9080P 06L P1461 X FC X TB 48 10” X 2” LDW .050 B4S 5ow WS280BL (HEAD 8, JAMBS) Hw Set: 29 1900 4-l/2 X 4-l/2 L908OP 06L 410s GJ64 Hw Set: 30 CB1900 4-l/2 X 4-I/2 L907OP 06L 1461 X FC X TB X ST 410s 48 IO” X 2” LDW .050 B4S GJ64 Finish Hardware 08710-13 652 STA 630 QUA 630 QUA 689 LCN 630 QUA 630 GLY GRY GLY 652 STA 626 SCH 689 LCN 630 QUA 630 GLY BLK ULT 652 STA 626 SCH 652 GLY GRY GLY 652 STA 626 SCH 689 LCN 652 GLY 630 QUA GRY GLY 96013 Hw Set : 31 EA HINGE CB1961 4-l/2 X 4-l/2 NRP SET AUTO FLUSH BOLT FB7 EA DUST PROOF STRIKE DP2 EA ENTRANCE LOCK L9456P 06L XL1 l-800 X 7/8” L EA ASTRAGAL WSO54SP X TB EA OVERHEAD STOP 90s SET SEAL - WS28OBL (HEAD & JAMBS) EA DOOR BOTTOM DBOOGAN EA THRESHOLD TH042A MS&A DOOR CONTACT SWITCH BY OTHERS. 4 EA HINGE 1 EA CLASSROOM LOCK 1 EA WALL BUMPER 3 -EA SILENCER 3 EA HINGE 1 EA PRIVACY SET 1 EA KICK PLATE 1 EA WALL BUMPER 3 EA SILENCER 8 EA HINGE 1 EA PANIC DEVICE 1 EA PANIC DEVICE 1 EA MORTISE CYLINDER 2 EA MORTISE CYLINDER 2 EA PULL I SET MTG STILE SEAL 2 EA SURFACECLOSER 2 EA O.H.STOP 1 SET SEAL 2 EA DOOR BOTTOM 1 EA THRESHOLD Hw Set: 32 CB1901 5 X 4-l/2 L907OP 06L 5ow GJ64 Hw Set : 33 1900 4-l/2 X 4-112 L9040 06L XL1 l-800 48 IO” X 2” LDW .050 B4S 5ow GJ64 Hw Set: 34 CB1960 4-l/2 X 4-l/2 NRP CD9847EO CD9847TL X 372T X LESS PULL 20-001 114 20-001 114 (FOR CYL. DOGGING 521 WS227A X WS227AW PI461 X FC 100s WS280BL (HEAD & JAMBS) DBOOGAN TH042A MS&A DOOR CONTACT SWITCH BY OTHERS. 20 October 1997 Carlsbad City Library Finish Hardware 08710-14 600 STA 626 GLY 626 GLY 626 SCH 600 ULT 652 GLY BLK ULT AL ULT AL ULT 600 STA 626 SCH 630 GLY GRY GLY 600 STA 626 SCH 630 QUA 630 GLY GRY GLY 600 STA 626 VON 626 VON 626 SCH 626 SCH 630 QUA AL ULT 689 LCN 630 GLY BLK ULT AL ULT AL ULT 96013 - , 3 EA HINGE 1 EA OFFICE LOCKSET 1 EA DOME STOP 3 EA SILENCER 3 EA HINGE 1 EA CLASSROOM LOCK 1 EA SURFACE CLOSER 1 EA KICK PLATE 1 EA WALL BUMPER 1 SET SEAL 3 EA HINGE 1 EA CLASSROOM LOCK 1 EA SURFACE CLOSER 1 EA KICK PLATE 1 SET SEAL /- 6 1 SET SEAL EA HINGE 1 SET AUTO FLUSH BOLT 1 EA DUST PROOF STRIKE 1 EA CLASSROOM LOCK 1 EA ASTRAGAL 2EA SURFACE CLOSER 2 EA OVERHEADSTOP 2 EA KICK PLATE Hw Set: 35 1900 4-l/2 X 4-l/2’ L905OP 06L XL1 l-800 FB13X GJ64 Hw Set: 36 CBI900 4-l/2 X 4-l/2 L907OP 06L 1461 X FC X TB 48 10” X 2” LDW .050 B4S 5ow WS280BL (HEAD & JAMBS) Hw Set: 37 CB1900 4-l/2 X 4-l/2 L907OP 06L Pl461-SPRING CUSH X FC X TB 48 10” X 2” LDW .050 B4S WS28OBL (HEAD & JAMBS) Hw Set: 38 CB1900 4-I /2 X 4-112 WS008AN (HEAD & JAMBS) FB7 DP2 L907OP 06L X 7/8” LTC STK. WSOI 1AS 1461 X FC X ST 90s 48 IO” X 1” LDW .050 B4S .*- 20 October 1997 Carlsbad City Library Finish Hardware 0871 O-1 5 652 STA 626 SCH 626 GLY GRY GLY 652 STA 626 SCH 689 LCN 630 QUA 630 GLY BLK ULT 652 STA 626 SCH 889 LCN 630 QUA BLK ULT 600 STA 628 GLY 626 GLY 626 SCH AL ULT 689 LCN 652 GLY 630 QUA AL ULT 96013 Hw Set: 39 3 EA HINGE CBl961 4-l/2 X 4-l/2 NRP 1 EA STOREROOM LOCK L908OP 06L 1 EA O.H.STOP/HOLDER 90H 1 SET SEAL WS28OBL (HEAD & JAMBS) 1 EA DOOR BO-iTOM DBO22AV 1 EA THRESHOLD TH042A MS&A Hw Set: 40 6 ‘EA HINGE 2 EA MANUAL FLUSHBOLT 1 EA DUST PROOF STRIKE 1 EA STOREROOM LOCK 2 EA WALL BUMPER 4 EA SILENCER 1900 4-l/2 X 4-l/2 FB6 DP2 L9080P 06L X 7/8” LTC STK. 5ow GJ64 Hw Set: 41 EA KEY CABINET 12018 20 October 1997 Carisbad City Library END OF SECTION Finish Hardware 0871 O-16 600 STA 626 SCH 630 GLY BLK ULT AL ULT AL ULT 652 STA 626 GLY 626 GLY 626 SCH 630 GLY GRY GLY GRY LUN 96013 SECTION 08800 GLAZING PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section shall include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings 1.02 SUBMIll-ALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. 4. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 5. Color charts showing colors and finishes available from the proposed manufacturer in the specified products. 6. Samples of each item, color, pattern and finish available in specified grades from the proposed manufacturers. 1.03 QUALITY ASSURANCE A. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. B. Glazing Standards: Comply with recommendations of Flat Glass Marketing Association (FGMA) “Glazing Manual” and “Sealant Manual” except where more stringent requirements are indicated. Refer to those publications for definitions of glass and glazing terms not otherwise defined in this section or other referenced standards. C. Safety Glazing Standard: Where safety glass is indicated or required by authorities having jurisdiction, provide type of products indicated which comply with ANSI 297.1 and testing requirements of CPSC 16 CFR Part 1201 for category II materials. 20 October 1997 Glazing Carlsbad City Library 08800-I 96013 D. E. F. G. 1.04 A. 1.05 A. 8. 1.06 A. B. 1. Subject to compliance with requirements, provide safety glass permanently marked with certification label of Safety Glazing Certification Council (SGCC) or other certification agency acceptable to authorities having jurisdiction. Fire Resistance Rated Wrre Glass: Provide wire glass products that are identical to those tested per ASTM E 163 (UL 9) and are labeled and listed by UL or other testing and inspecting agency acceptable to authorities having jurisdiction. Single Source Responsibility for Glass: To ensure consistent quality of appearance and performance, provide materials produced by a single manufacturer or fabricator for each kind and condition of glass indicated and composed of primary glass obtained from a single source for each type and class required. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. Field Measurements: Take necessary measurements in the field to assure proper dimensions for the work of this Section. SYSTEM DESCRIPTION Provide glass and glazing that has been produced, fabricated and installed to withstand normal thermal movement, wind loading and impact loading (where applicable), without failure including loss or breakage of glass, failure of sealants or gaskets to remain watertight and airtight, deterioration of glass and glazing materials and other defects in the work. 1. Normal thermal movement is defined as that resulting from an ambient temperature range of 120 deg.F (67 deg.C) and from a consequent temperature range within glass and glass framing members of 180 deg.F (100 deg.C). DESIGN REQUIREMENTS Where glass thicknesses are not indicated, provide thickness based on the wind pressures required by the Uniform Building Code. Wrnd pressure shall be assumed to have a one minute duration. Upon first application of design wind load for the specified durations, probability of breakage shall not exceed 8/l 000. DELIVERY, STORAGE, AND HANDLING Comply with pertinent provisions of Section 01600. Delivery: Do not deliver glass to the site until the areas to be glazed are ready to receive the glass. Deliver glass in manufacturers storage cases with interleaving between lights. Deliver glazing compound in manufacturer’s original cartons with labels intact. 20 October 1997 Glazing Carlsbad City Library 08800-2 96013 C. Protection: Use all means necessary to protect the materials of this Section before, during, and after installation and to protect the work and materials of all other trades. D. Replacements: In the event of damage, immediately make all repairs and replacements necessary at no additional cost to the Owner. PART 2 - PRODUCTS 2.01 A. GLAZING MATERIALS Type 1, Typical at Exterior Openings (except as noted): “Sea Foam Clear” l/4” laminated glass by southwall Technologies, Palo Alto, CA (800) 365-8794. Daylight Transmittance 71%, Solar Transmittance 34%, Summer Daytime U-Value .86, Shading Coefficient .53. B. Type 2, at clerestory windows at top of the Main Hall: “Sea Foam Clear” l/4” laminated glass by Southwall Technologies, with “etch matte” obscure glass finish on the interior face. Daylight Transmittance 71%, Solar Transmittance 34%, Summer Daytime U-Value .86, Shading Coefficient .53. C. Type 3, at north facing openings and openings beneath the courtyard arcade, and interior openings: Clear l/4” Float glass, tempered where required. D. Type 4 at Rated Interior Openings: Wired glass, Four 1 (wired, polished both sides), Mesh m2 (square). E. Sizes: Fabricate glass to sizes required for glazing openings indicated, with edge clearances and tolerances complying with recommendations of glass manufacturer. 2.02 A. GLAZING COMPOUNDS AND SEALANTS Use glazing compounds and preformed glazing sealants approved for the application and, except as otherwise specified, conforming to the Glazing materials portion of the FGMA Glazing Manual. 2.03 A. GLAZING ACCESSORIES Provide all glazing accessories required to supplement those accessories which accompany the items to the glazed, and as needed to provide a complete installation, including glazing points, clips, shims, angles, beads, settling blocks, and spacer strips. 2.04 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. /- 20 October 1997 Carlsbad City Library Glazing 08800-3 96013 PART 3 - EXECUTION 3.01 A. B. 3.02 A. 3.03 A. B. C. 3.04 A. B. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. 1. Require Glezier to inspect work of glass framing erector for compliance with manufacturing and installation tolerances, including those for size, squareness, offsets at corners; for presence and functioning of weep system; for existence of minimum required face or edge clearances; and for effective sealing of joinery. Obtain Glazier’s written report listing conditions detrimental to performance of glazing work. Do not allow glazing work to proceed until unsatisfactory conditions have been corrected. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. PREPARATION Clean glazing channels and other framing members to receive glass, immediately before glazing. Remove coatings which are not firmly bonded to substrates. Remove lacquer from metal surfaces where elastomeric sealants are indicated for use. GLAZING Comply with combined printed recommendations of glass manufacturers, of manufactur- ers of sealants, gaskets and other glazing materials, except where more stringent requirements are indicated, including those of referenced glazing standards. Provide edge blocking to comply with requirements of referenced glazing standard, except where otherwise required by glass unit manufacturer. Set units of glass in each series with uniformity of pattern, draw, bow and similar characteristics. PROTECTION AND CLEANING Protect exterior glass from breakage immediately upon installation by use of crossed streamers attached to framing and held away from glass. Do not apply markers to surfaces of glass. Remove nonpermanent labels and clean surfaces. Protect glass from contact with contaminating substances resulting from construction operations. If, despite such protection, contaminating substances do come into contact with glass, remove immediately by method recommended by glass manufacturer. 20 October 1997 Glazing Carlsbad City Library 08800-4 96013 C. Examine glass surfaces adjacent to or below exterior concrete and other masonry surfaces at frequent intervals during construction, but not less often than once a month, for build-up of dirt, scum, alkali deposits or staining. When examination reveals presence of these forms of residue, remove by method recommended by glass manufacturer. D. Remove and replace glass which is broken, chipped, cracked, abraded or damaged in other ways during construction period, including natural causes, accidents and vandalism. E. Wash glass on both faces not more than 4 days prior to date scheduled for inspections intended to establish date of substantial completion in each area of project. Wash glass by method recommended by glass manufacturer. END OF SECTION 20 October 1997 Glazing Carlsbad City Library 08800-5 96013 SECTION 09100 METAL SUPPORT SYSTEMS PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section shall include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. 4. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 1.03 QUALITY ASSURANCE A. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. B. Fire-Resistance Rating: Where assemblies with fire-resistance ratings are indicated, provide materials and installations identical with applicable assemblies which have been tested and listed by recognized authorities. C. Reference Standards: In addition to complying with all pertinent codes and regulations, comply with the following: 1. American Society of Testing Materials (ASTM) a. ASTM C 645, Non-Load (Axial) Bearing Steel Studs, Runners (Track), and Rigid Furring Channels for Screw Application of Gypsum Board /- 20 October 1997 Metal Support Systems Carlsbad City Library 09100-1 96013 b. ASTM C 754, Installation of Steel Framing Members to Receive Screw-Attached Gypsum 1.04 DELIVERY, STORAGE, AND HANDLING A. Comply with pertinent provisions of Section 01600. B. Metal studs shall be delivered to the job site wrapped in protective covering and stored in dry locations, end in such a manner to permit easy access for inspection and handling. PART 2 - PRODUCTS 2.01 MATERIALS A. Provide steel materials for metal support systems with galvanized coating ASTM A 525, G-60, as follows: 1. Suspended and Furred Ceiling Systems: ASTM C 645. a. Wire for Hangers and Ties: ASTM A 641, 12 gage, Class 1 zinc coating, soft temper. b. Hanger Rods: Mild steel, zinc coated or protected with rust-inhibitive paint. C. Flat Hangers: Mild steel, zinc coated or protected with rust-inhibitive paint. d. Angle-Type Hangers: Angles with legs not less than 7/8 inch wide, formed from 0.0635 inch thick galvanized steel sheet complying with ASTM A 446, Coating Designation G90, with bolted connections and 5/16 inch diameter bolts. e. Channels: Cold-rolled steel, 0.0598 inch minimum thickness of base (uncoated) metal and 7/16 inch wide flanges, protected with rust-inhibitive paint, l-112 inch deep, 475 Ibs per 1000 ft., unless othewise indicated. 2. Nonload-Bearing Wall Framing and Furring: ASTM C 645, size and gage as indicated on drawings. a. Furring Channels: Minimum 25 gage galvanized sheet steel; 3/4 inch deep; standard width; lengths as required. b. Resilient Channels: Minimum 25 gage galvanized sheet steel; size and lengths as required. C. Fastening and Anchorage Devices: Approved devices of type and size to suit application and to rigidly secure furring members in place. 20 October 1997 Carlsbad City Library Metal Support Systems 09 100-2 96013 2.02 OTHER MATERIALS /c- A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 A. B. 3.02 A. B. C. D. E. F. G. H. I. SURFACE CONDITIONS Examine the areas and conditions under which- work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures. Suspended and Furred Ceiling Systems: ASTM C 754, except that framing members shall be 16” O.C. unless indicated otherwise. Nonload-Bearing Wall Framing and Furring: ASTM C 754, except as indicated otherwise. Isolation: Where metal support systems abut building structure horizontally, and where partition work abuts overhead structure, isolate the work from structural movement. Install slip or cushion type joints to absorb deflections but maintain lateral support. Fixture Support Framing: Install supplementary framing, blocking and bracing where work is required to support fixtures, equipment, services, shelving and similar work. Furring: Contractor shall ascertain all locations where partitions must be furred to accommodate piping, panels and other wall elements prior to erection of the metal studs. Metal door frames and other frames in metal studs partitions shall be securely braced or otherwise anchored to the studs at sides of openings. All grounds shall be securely anchored to the studs. Erection Tolerances: Framing members which will be covered by finish materials shall be within the following limits: /- 20 October 1997 Metal Support Systems Carlsbad City Library 09100-3 96013 1. Layout of Walls and Partitions: I/4 inch from intended position. 2. Plates and runners: l/8 inch in 8 feet from a straight line. 3. Studs: l/8 inch in 8 feet out of plumb, not cumulative. 4. Face of framing members: l/8 inch in 8 feet from a true plane. END OF SECTION 20 October 1997 Carlsbad City Library Metal Support Systems 09100-4 96013 SECTION 09200 LATH AND PLASTER PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturers specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. 4. Manufacturers recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 5. Prepare two 24” x 24” sample panels of texture No. 2 specified for approval before starting any work. Finish texture shall match approved samples. 6. Refer to Section 01350 for mockup requirements of Textures No. 1 and 3. 1.03 QUALITY ASSURANCE A. Codes and Reference Standards: In addition to complying with all pertinent codes and regulations, comply with the following: 1. ANSI A42.2, Specifications for Portland Cement and Portland Cement-Lime Plastering, Exterior (Stucco) and Interior. 2. ANSI A42.3, Specifications for Lathing and Furring for Portland Cement and Portland Cement-Lime Plastering, Exterior (Stucco) and Interior. 3. ASTM C 841 Standard Specification for Installation of Interior Lathing and Furring. 20 October 1997 Lath and Plaster Carlsbad City Library 09200-I 96013 PART 2 - PRODUCTS 2.01 LATHING MATERIALS AND ACCESSORIES A. Finishes: Manufacturers standard steel products unless indicated as zinc alloy. Where not othentvise indicated, provide manufacturer’s standard galvanized finish on steel products except as follows: 1. Exterior Components: Hot-dip galvanized finish; ASTM A 525 G90 for 18 gage and lighter formed metal products, ASTM A 123 galvanized after fabrication for 16 gage and heavier products. 2. Exterior Exposed Plastering Accessories: Provide zinc alloy accessories for exterior work, except where fully concealed in plaster. B. Expanded Metal Lath: 3.4 Ibs. per sq. yd. C. Accessories: Coordinate depth of accessory with thickness of and number of coats of plaster to be applied. 1. 2. Small-Nose Corner Beads: Expanded type with 2-7/8” wide flanges. Comerite: Manufacturer’s standard preformed comer reinforcement made from 2.5 lb. per sq. yd. diamond mesh lath. 3. Square-Edged Casing Beads: Manufacturer’s standard with expanded or short flange to suit application, 4. “A” Expansion Joint at CMU Expansion Joint: No. PCS-75-25 2 pc plaster control screed, by Fry Reglet, or approved equal. 5. “B” typical Stucco Control Joint, Vertical and Horizontal: l/4” double “V” expansion joint, galvanized. 6. Corner Reinforcement: Special stucco-type woven galvanized wire comer reinforcing strips. 7. Foundation Screed: Type 24-A weep screed, 26 gage. 8. Vented Screed at Exterior Ceiling Areas: 3” wide vented aluminum screed, No. WPM-75-V-300, by Fry Reglet, or approved equal. D. Anchorages: Tie wire, nails, screws and other approved metal supports, of type and size to suit application and to rigidly secure lathing materials in place; galvanized coated. E. Paper Backing: Comply with Fed. Spec. UU-B-790 as follows: 1. Waterproof (Barrier): Type 1, Grade B. 20 October 1997 Lath and Plaster Carlsbad City Library 09200-2 96013 F. 2.03 A. B. C. D. E. F. G. r- H. I. 2.04 A. 2. Weather Resistant (Breathing): Type 1, Grade D, 60 minute. Gypsum sheathing substrate is specified in Section 09262. PLASTER Cement for plaster shall be portland cement conforming to ASTM C150, Type II. Gun plastic portland cement machine application of basecoats shall conform to ASTM C 78, Type I or II. Plasticizing agents may be added in manufacturing process not to exceed 12% of the total volume. Sand used for plaster shall be clean and well graded from coarse to fine, and shall conform to ASTM C 144. Water used for plaster shall be clean and free from deleterious amounts of acid, alkali, and organic materials. Fiber for Base Coats: Alkaline-resistant (AR) glass or polypropylene fibers, l/2-inch long, free of contaminates, manufactured for use in portland cement plaster. Lime: ASTM C 206 Type S or ASTM C 207 Type S. Gravel: River run gravel not to exceed 3/16” in any dimension. Source of gravel shall remain constant throughout the plastering portion of the work. Waterproofing Additive: Thoroseal Plaster Mix, polymer-modified plaster waterproofing additive, by Thoro System Products, by Harris Specialty Chemicals, Inc., or approved equal. 1. For use at uncoped parapet wall tops. Elastomeric Coating: Specified in Section 09800. OTHER MATERIALS Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 SURFACE CONDITIONS A. Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. /- 20 October 1997 Lath and Plaster Carlsbad City Library 09200-3 96013 B. 3.02 A. B. 3.03 A. B. C. D. E. F. G. H. I. 3.04 A. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. INSTALLATION - GENERAL Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements ofgovernmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures FURRING AND LATH INSTALLATION Erect metal furring and lath as required for cement plaster in accordance with referenced standards. Install members true to lines and levels and to provide surface flatness with maximum variation of l/8 inch in 10 feet in any direction. Control Joints: Install control joints as indicated on the drawings. Place casing beads at terminations of plaster finish. Butt and align ends, Secure rigidly in place. Continously reinforce internal angles with comer mesh, ‘except where the metal lath returns 3 inches from comer to form reinforcement. Fasten at perimeter edges only. Place beaded external angle with mesh at corners. Fasten at outer edges only. Place strip mesh diagonally at corners of lathed openings. Secure rigidly in place. Use 3/8” head forced entry fasteners to secure lath. Secure to concrete masonry unit walls at grout joints wherever possible. Place 4 inch wide strips of metal lath centered over junctions of dissimilar backing materials. Secure rigidly in place. PLASTERING Portland Cement Plaster Proportions and Mixing: Comply with ASTM C 926. Proportion materials by volume. Adjust mix proportions within limits specified to attain workability. 1. Fiber Content: Add fiber to base coat mixes after ingredients have mixed at least 2 minutes. Comply with fiber manufacturer’s directions but do not to exceed 2 tbs. per cu. ft. of cementitious materials. Reduce aggregate quantities accordingly to maintain workability. 20 October 1997 Lath and Plaster Carlsbad City Library 092004 96013 B. Plaster Texture 1 (Building Walls): Texture shall match Architects sample panel available in Architects office and mockup panel. 1. Scratch coat: Approximately 3/8” thick. 2. Brown Coat: Scratch and brown to total 718” thickness. Brown coat shall be brought to a true even surface by rodding and floating. The brown coat shall then be struck off using a minimum 10’ long straight-edge darby. As the surface is darbied, gravel mixed into the brown coat will be drawn out leaving fissures in the flat surface of the plaster coat. Additional gravel may be added to the surface during darbying to attain the fissured and textured surface. The finished surface shall be a flat, consistent plane with fissures and textures forming voids in the flat plane. There shall be no texture rising above the darbied surface of the brown coat. The final appearance of the plaster shall match approved sample panel and mockup and subject to approval of the Architect. 3. Finish Coat: There shall be no finish or color coat added to the brown coat. C. Plaster Texture 2 (Exterior Arcade Ceilings): 1. Scratch Coat: Completely cover mesh lath in one heavy coat approximately 3/8” thick. 2. Brown Coat: Scratch and brown to total 314” thickness. Brown coat shall be brought to a true even surface by rodding and floating, and left rough, ready to receive finish coat. Brown coat shall be approved by the Architect prior to application of finish coat. 3. Finish Coat: Hand troweled sand finish coat to match approved sample panel, total thickness 7/8”. D. Plaster Texture 3 (Uncoped Parapet Wall Tops) with Waterproofing Additive: 1. Scratch Coat: Completely cover mesh lath in one heavy coat approximately 3/8” thick. 2. Brown Coat: Scratch and brown to total 3/4” thickness. Brown coat shall be brought to a true even surface by rodding and floating, and left rough, ready to receive finish coat. Brown coat shall be approved by the Architect prior to application of finish coat. 3. Finish Coat: Hand troweled sand finish coat to match approved sample panel and mockup, total thickness 7/8”. E. Cover accesories with minimum of l/8” plaster. /- i 20 October 1997 Lath and Plaster Carlsbad City Library 09200-5 96013 F. Curing: Cure portland cement plaster by maintaining each coat in a moist condition following application; keep enclosed and fog-spray (after initial set) as required to prevent dry-out. 1. Allow 48 hours between application of base coats. Cure base coats minimum of 10 days after application. 2. Finish coat shall not be moist cured except under adverse conditions. _ G. Complete all plaster work in the same plane and panel each day; do not stop short, such as at an expansion joint, etc. H. Plaster surfaces shall be true and flat: edges straight and even. Provide temporary supplementary bracing to prevent bowing during plaster application. I. Tolerances: Finish all plaster true and even within a tolerance of one in 500, leaving the finished surface free from tool marks and all other blemishes. J. Cleaning Metal Accessories: Wipe all metal accessories clean after application of each coat. K. Patching: 1. Patch and repair all damaged plaster surfaces due to other trades, improper protection, or incomplete work of this Section. a. Damage includes both physical and color damage. b. Any patching or repair shall match adjacent color and texture. 3.05 CLEAN-UP AND PROTECTION A. Keep premises clean and orderly at all times and adequately protect all other work from damage due to the work of this section. B. Upon final completion of this work, clean off spatters, remove all tools, equipment and unused materials and cuttings. Leave the work in a clean orderly manner. END OF SECTION 20 October 1997 Carlsbad City Library Lath and Plaster 09200-6 96013 SECTION 09250 GYPSUM WALLBOARD YAK I - - -11 - GENERAL 1.01 A. 1.02 A. B. C. D. 1.03 A. 1.04 A. B. C. Protect installed materials from drafts during hot, dry weather. RELATED DOCUMENTS Documents affecting work of this Section shall include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings SUBMITTALS Comply with pertinent provisions of Section 01300. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Manufacturers recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. Provide certification that materials meet these specifications. Provide samples of texture finishes for approval. QUALITY ASSURANCE Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. SITE CONDITIONS Do not install wallboard products unless installation areas comply with minimum temperature and ventilation requirements recommended by manufacturer. As a minimum, provide temperatures above 50 degrees F. during and after installation. Under slow drying conditions, allow additional drying time between coats of joint treatment. 20 October 1997 Carlsbad City Library Gypsum Wallboard 09250-l 96013 1.05 A. B. C. D. E. F. DELIVERY, STORAGE, AND HANDLING Comply with pertinent provisions of Section 01600. Deliver materials in manufacturers unopened containers, packages or bundles identified with manufacturers name, brand, type, and grade clearly marked. Store in dry areas and protect from dampness and deterioration. Protect ready-mixed products from freezing. Protect metal products from rusting. Deliver fire-rated materials bearing testing agency label and required fire classification number. PART 2 - PRODUCTS 2.01 MATERIALS A. Manufacturers: United States Gypsum, Georgia Pacific, Domtar Gypsum Co., Gold Bond Building Products, or approved equal. B. Gypsum Board: 1. Standard: ASTM C 36; or Fed. Spec. SS-L-30, Type III, Grade R, Class I; 518 inch thick, tapered edges, ends square cut, maximum permissible lengths. 2. Fire-rated: ASTM C 36 Type X; or Fed. Spec. SS-L-30, Type III, Grade X, Class I; 5/8 inch thick as required, tapered edges, ends square cut, maximum permissible lengths. 3. Water-resistant: ASTM C 630, Grade X, 518 inch thick, tapered edges, ends square cut, maximum permissible lengths. C. Gypsum Wallboard Accessories: 1. Provide gypsum wallboard accessories in accordance with Gypsum Association GA-216, and as shown on Drawings and specified. 2. Provide all accessories such as corner beads and edge trim as metal fabrications. 3. Plastic materials will not be acceptable. D. Furring Channels: Provide hat or z-type furring channels fabricated from minimum 22 gage galvanized steel. 20 October 1997 Carlsbad City Library Gypsum Wallboard 09250-2 96013 E. Joint Treatment Materials: Provide materials complying with ASTM C 475, ASTM C 840, and recommendations of manufacturer of both gypsum board and joint treatment materials for the application indicated. 1. Joint Tape: Paper reinforcing tape, unless otherwise indicated. 2. Compound: Powdered, conforming to ASTM C 475. Taping and topping joint compound or all-purpose joint compound may be used. F. Texture Compound: “Texture Compound”, by U.S. Gypsum, or approved equal. 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 SURFACE CONDITIONS A. Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. B. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. 3.02 INSTALLATION A. Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. 1. Coordinate installation of bucks, anchors, blocking, electrical and mechanical work which is to be placed in or behind framing and gypsum wallboard. Allow such items to be installed after framing is completed. B. Install the work of this Section in strict accordance with the original design, the approved shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures. 3.03 GYPSUM BOARD INSTALLATION A. Install gypsum board in accordance with Gypsum Association GA-21 6 recommendations. B. Erect gypsum board in direction most practical and across studs with ends and edges occurring over continuous firm bearing. 20 October 1997 Gypsum Wallboard Carlsbad City Library 09250-3 96013 C. D. E. F. G. H. I. J. 3.04 A. B. C. 3.05 A. Erect fire-rated assembly vertically, with edges and ends occurring over continuous firm bearing. Use screws when fastening gypsum board to framing. Treat cut edges and holes in moisture resistant gypsum board with sealant. Place comer beads and trim/melds as shown or required. Use longest practical lengths. Place edge trim-and molds where gypsum board abutts dissimilar materials and at all board terminations exposed to view. Construct tight fitting joints in exposed ceiling members, continuously around openings and obstructions. All joints and interior angles shall have tape embedded in joint compound and three separate coats of joint compound applied over all joints, angles, fasteners heads, and accessories. A smooth surface may be achieved by lightly sanding or wiping joint compound with a dampened sponge. Care shall be exercised to ensure that the nap of the gypsum board facing is not raised during sanding operations.. Finish: 1. Level 4 smoothwall finish. 2. Level 5: A thin skim coat of joint compound, or a material manufactured especially for this purpose, shall be applied to the entire surface. The surface shall be smooth and free of tool marks and ridges. The prepared surface shall be coated with a primer/sealer prior to application of finish paint. Remove and correct or replace defective work in a manner acceptable to the of Architect. TEXTURE FINISH Prepare drywall and other surfaces in strict accordance with texture finish manufacturer’s instructions. Mix and apply finish to drywall and other surfaces indicated to receive finish in strict accordance with manufacturer’s instructions to produce a uniform texture without starved spots or other evidence of thin application, and free of application patterns. Finish shall be a smooth texture. Orangepeel texture will not be accepted. Remove any texture droppings or overspray from door frames, windows and other adjoining work. CLEANING Use all necessary care during execution of this portion of the Work to prevent scattering of gypsum wallboard scraps and dust and to prevent tracking of joint and finishing compound onto floor surfaces. At completion of each segment of installation in a room 20 October 1997 Gypsum Wallboard Carlsbad City Library 092504 96013 or space, promptly pick up and remove from the working area all scraps, debris, and surplus material of this Section. END OF SECTION 20 October 1997 Gypsum Wallboard Carlsbad City Library 09250-5 96013 SECTION 09262 GYPSUM SHEATHING YAK I 1 .Ol A. 1.02 A. B. 1.03 A. B. 1.04 A. B. C. D. 1 - GtNtKAL RELATED DOCUMENTS Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. SUBMITTALS Comply with pertinent provisions of Section 01300. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Manufacturers recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. QUALITY ASSURANCE Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. Single Source Responsibility: Obtain gypsum sheathing from one source from a single manufacturer. DELIVERY, STORAGE, AND HANDLING Comply with pertinent provisions of Section 01600. Deliver gypsum sheathing board and related materials in original packages bearing brand name and identification of manufacturer. Store gypsum sheathing board so that it is protected against damage from weather, direct sunlight, surface contamination, corrosion, construction traffic, and other causes. Neatly stack gypsum sheathing boards flat on leveled supports off the ground under protective covering. Handle gypsum sheathing board to prevent damage to edges, ends, and surfaces. 20 October 1997 Gypsum Sheathing Carlsbad City Library 09262-l 96013 1.05 SEQUENCING AND SCHEDULING A. Sequence installation of gypsum sheathing board with installation of exterior cladding to comply with requirements indicated below: 1. Do not leave gypsum sheathing board exposed to the weather after application for longer than one month. 2. Do not leave gypsum sheathing board exposed to weather after its application for more than one month or, if protected as indicated below, for more than 6 months: a. Protect cutouts, comers and joints in the sheathing by filling them with a flexible sealant at the time sheathing is applied. b. As an alternate to sealant application, cover exposed exterior surface of sheathing with building paper or air infiltration barrier. Apply covering immediately after sheathing is installed. PART 2 - PRODUCTS 2.01 MATERIALS A. Exterior Sheathing: “Dens-Glass”, glass-fiber-surfaced gypsum sheathing board, regular type, l/2” thick, by Georgia-Pacific Corp., or approved equal. B. Sheathing at Roof Tile: “Dens-Deck Roof Board”, by Georgia-Pacific Corp.“, or approved equal. C. Fasteners: Type S steel drill screws, 1” long, with corrosion-resistant finish in form of cadmium plating or proprietary coating, and as follows: 1. For attachment of sheathing to light gage steel framing of less than 0.033 of an inch in thickness, provide steel drill screws complying with ASTM C 1002. 2. For attachment of sheathing to steel framing from 0.033 to 0.112 of an inch in thickness, provide steel drill screws complying with ASTM C 954. 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 SURFACE CONDITIONS A. Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. 20 October 1997 Gypsum Sheathing Carlsbad City Library 09262-2 96013 ,’ B. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. 3.02 INSTALLATION A. Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. B. Install the work of this Section in strict accordance with the original design, pertinent requirements of governmental agencies having jurisdiction, and the manufacturers recommended installation procedures. C. Cut boards at penetrations, edges and other obstructions of the work; fit tight against abutting work, except provide 3/8 inch setback where non-loadbearing work abuts structural elements at head and jambs. D. Coordinate installation of sheathing with installation of flashing and joint sealers so that these combined materials are installed in the sequence and manner which prevents exterior moisture from passing through completed exterior wall assembly to the interior. E. Apply fasteners so that screw heads bear tightly against face of gypsum sheathing boards but do not cut into face paper. F. Do not bridge building expansion joints with gypsum sheathing; cut and space edges to match spacing of structural support elements. G. Install 4-feet wide gypsum sheathing boards vertically with vertical edges centered over flanges of steel studs. Abut ends and edges of each board with those of adjoining boards. Screw-attach boards at perimeter and within field of board to each steel stud as follows: 1. Fasteners spaced approximately 8 inches O.C. and set back 3/8 inch minimum from edges and ends of boards. END OF SECTION P 20 October 1997 Carlsbad City Library Gypsum Sheathing 09262-3 96013 SECTION 09270 GYPSUM BOARD SHAFT WALL SYSTEMS PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section shall include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 1.03 SYSTEM DESCRIPTION A. Performance Requirements, General: Provide gypsum board shaft wall systems complying with performance requirements specified, as demonstrated by pretesting manufacturers corresponding stock systems. B. Fire-Resistance Ratings: Where indicated, provide materials and construction which are identical to those of assemblies, including those incorporating elevator door and other framing, whose fire resistance has been determined per ASTM E 119 by a testing and inspecting organization acceptable to authorities having jurisdiction. 1. Provide fire-resistance rated assemblies identical to those indicated by reference to GA File No.‘s in GA 600 “Fire Resistance Design Manual” or to design designations in UL “Fire Resistance Directory” or in listings of other testing and inspecting agencies acceptable to authorities having jurisdiction. 1.04 QUALITY ASSURANCE A. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. 20 October 1997 Gypsum Board Shaft Systems Carlsbad City Library 09270-I 96013 B. Codes and Reference Standards: In addition to complying with all pertinent codes and regulations, comply with the following: C. 1. Metal Support Standard: ASTM C 754. 2. Gypsum Board Standard: ASTM C 840. 3. Gypsum Base Application Standard: ASTM C 844. Single Source Responsibility: Obtain products for gypsum board shaft wall systems from a single manufacturer for each type of system indicated. D. Pre-Installation Conference: Conduct conference at Project Site to comply with requirements of section 01200. 1.05 A. -B. DELIVERY, STORAGE, AND HANDLING Comply with pertinent provisions of Section 01600. Deliver materials in original packages, containers or bundles bearing brand name and identification of manufacturer or supplier. C. Store materials inside under cover and keep them dry and protected against damage from weather, direct sunlight, surface contamination, corrosion, construction traffic and other causes. Neatly stack gypsum boards flat to prevent sagging. D. Handle gypsum boards to prevent damage to edges, ends and surfaces. Do not bend or otherwise damage metal corner beads, trim, track, and studs. 1.06 PROJECT CONDITIONS A. Comply with requirements for environmental conditions, room temperatures and ventilation specified in Section 09250. PART 2 - PRODUCTS 2.01 MATERIALS A. Manufacturers: United States Gypsum, Georgia Pacific, Domtar Gypsum Co., Gold Bond Building Products, or approved equal. 1. Gypsum Shaftwall Board: ASTM C 442, Type X liner panel or coreboard designed for shaft wall construction, with moisture resistant paper facing. 2. Gypsum Wallboard: ASTM C 36, Type X. 3. Gypsum Wallboard Joint Treatment Materials: ASTM C 475, ASTM C 840, and manufacturer’s recommendations for application indicated. 20 October 1997 Carlsbad City Library Gypsum Board Shaft Systems 09270-2 96013 B. Steel Framing: ASTM C 645 , designed to comply with AISI “Specification for Design of Cold-Formed Steel Structural Members.” C. Cavity Shaftwall Systems: Provide assemblies consisting of gypsum shaftwall boards inserted between U- or J-shaped metal floor and ceiling tracks; specially shaped studs engaged in tracks and fitted between shaftwall boards; and gypsum boards on finished side or sides, applied to studs in number of layers, thicknesses and arrangement indicated. 1. Shaftwall Board Thickness: Not less than 1 inch. 2. Stud Shape: C-H. 3. Stud Depth: As indicated. 4. Room-Side Finish: Two layers of 5/8 inch thick gypsum board. 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 /- A. B. 3.02 A. B. C. D. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures. Do not bridge building expansion joints with gypsum board shaft wall system. Install supplementary framing, blocking and bracing to support fixtures, equipment, services, heavy trim, railings, door frames, and similar work which cannot be adequately supported directly by gypsum board shaft wall system. ,- 20 October 1997 Gypsum Board Shaft Systems Carlsbad City Library 09270-3 96013 E. At penetrations in shaft wall, maintain fire resistance rating of entire shaft wall assembly by installing supplementary fire protection behind boxes containing wiring devices, elevator call buttons, elevator floor indicators, and similar items. F. In elevator shafts where inner face of shaftwall surface is located more than 2 inches from shaft face of structural beams, floor edges and similar projections, provide 5/8 inch gypsum board cants to cover tops of projections. 3.03 PROTECTION - A. Provide final protection and maintain conditions in a manner acceptable to Installer, which ensures gypsum board shaft wall system construction being without damage or deterioration at time of Substantial Completion. END OF SECTION 20 October 1997 Carlsbad City Library Gypsum Board Shaft Systems 09270-4 96013 SECTION 09330 CERAMIC TILE PART 1 - GENERAL ;f- 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section shall include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 4. Color charts showing colors and finishes available from the proposed manufacturer in the specified products. 5. Samples of each item, color, pattern and finish available in specified grades from the proposed manufacturers. Submit in duplicate. a. Ceramic Tile: Two samples for each color and type. b. Tnm shapes: Each color, type, and shape. C. Certificates: 1. Master Grade Certificates - Ceramic Tile: a. Conform to ANSI A137.1. b. State grade, kind of tile, identification marks or tile packages, and name and location of project. C. Issued and signed by manufacturer when tile is shipped. f- 20 October 1997 Ceramic Tile Carlsbad City Library 09330-I 96013 1.03 QUALITY ASSURANCE A. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. B. Codes and Reference Standards: In addition-to complying with all pertinent codes and regulations, comply with the following: 1. American National Standards Institute (ANSI) a. Al 08.1-l 992 Glazed Wall Tile, Ceramic Mosaic Tile, Quarry Tile and Paver Tile installed with Portland Cement Mortar. b. A108.5-1992 Ceramic Tile Installed with Dry-Set Portland Cement Mortar or Latex-Portland Cement Mortar. C. Al 37.1-l 988 Recommended Specifications for Ceramic Tile. 2. Tile Council of America, Inc. (TCA): Handbook for Ceramic Tile Installation, 1996 Edition. 1.04 DELIVERY, STORAGE, AND HANDLING A. Comply with pertinent provisions of Section 01600. B. Deliver materials in manufacturers original sealed containers. 1. Labels legible and intact identifying brand name and contents. 2. Tile cartons grade-sealed by manufacturer in accordance with ANSI A137.1. 3. Grade-seals unbroken. 4. Manufactured mortars and grouts to contain hallmarks certifying compliance with reference standards and be types recommended by tile manufacturer for application. C. Store materials under cover in manner to prevent damage or contamination. 1.05 MAINTENANCE A. Deliver to the Owner for his use in future modifications an extra stock of approximately 10% of each color and pattern in each material installed under this Section, packaging each type of material separately, distinctly marked, and adequately protected against deterioration. 20 October 1997 Carlsbad City Library Ceramic Tile 09330-2 96013 1.06 SITE CONDITIONS A. Environmental: 1. Set and grout tile when ambient temperature is at least 50” F (10’ C) and rising. 2. Protection: Protect adjoining work surfaces before tile work begins. PART 2 - PRODUCTS 2.01 TILE A. Ceramic Floor Tile: ANSI A137.1, Section 5.1, Standard Grade, porcelain type, impervious, 4” x 4” x l/4”, by American Olean Tile Co., Dal-Tile Corp., or approved equal. Colors to be selected by the Architect. B. Glazed Wall Tile: ANSI Al 37.1, Section 6.1, Standard Grade, non-vitreous, matt glazed, cushion edge, 2” x 2” x 5/16”, by American Olean Tile Co., Dal-Tile Corp., or approved equal. Colors to be selected by the Architect. C. Ceramic Tile Trim Units: Provide tile units to match characteristics of adjoining flat tile and to comply with the following requirements: 1. Size: Coordinated with sizes and coursing of adjoining flat tile. 2. Shapes for Thickbed Installations: a. Base: Coved. b. Wainscot Cap: Bullnose cap. C. External Corners: Bullnose shape with a radius of at least 3/4 inch unless otherwise indicated. e. Internal Corners: Coved (round-in). f. Jambs: Bullnose where tilework projects from jamb. 3. Shapes for Thinbed Installations: a. Base: Straight, roundtop if no wainscot. b. Wainscot Cap: Surface bullnose. C. External Corners: Surface bullnose. d. Interior Corners: Field-butted square comers. 20 October 1997 Carlsbad City Library Ceramic Tile 09330-3 96013 2.02 SETTING MATERIALS A. Thin-Bed Method: Where thin-bed method applications are indicated, use the following unless otherwise indicated. 1. Mortar Bond Coat: Latex-Portland cement mortar, ANSI Al 18.4. B. Thick-Bed Method: Where thick-bed method applications are indicated, use materials complying with ANSI A 108.1 and as follows: 1. Reinforcing Wire Fabric: Galvanized welded wire fabric, 2 inches by 2 inches - W0.3 by W0.3 (16 ASW gage or 0.0625-inch diameter); comply with ASTM A 185 and ASTM A 82 except for minimum wire size. 2. Latex additive (water emulsion) as follows, replacing pat-l or all of gauging water, specifically recommended by latex additive manufacturer for use with job-mixed portland cement and aggregate mortar bed, manufacturer’s standard. C. Cementitious Backer Units: Proprietary backing and underlayment panels composed of a concrete core with glass fiber mesh reinforcing on both faces covered with portland cement treatment; average weight 3.7 Ibs. per sq. ft.; thickness, 7/16”, ‘Wonder-Board”, by Modulars, Inc., “Durarock”, by USG, Inc., or equal. I. Glass Fiber Tape: Coated glass fiber tape, 2 inches wide. 2.03 GROUTING MATERIALS A. Latex-Portland Cement Grout: Proprietary preblended compound of portland cement, selected and graded aggregates, color pigments and chemical additives gaged with latex additive to comply with manufacturers directions. 1. Use latex additive in grout which is compatible with latex additive in latex-Portland cement mortar. 2. Colors as indicated on the drawings. 2.04 MISCELLANEOUS MATERIALS A. Sealants: Specified in Section 07920. B. Metal Edge Strips: Zinc alloy or stainless steel, l/8” wide at top edge with integral provision for anchorage to mortar bed or substrate, unless otherwise indicated. C. Tile Cleaner: Product specifically acceptable to manufacturer of tile and grout. D. Marble Thresholds: Group “A”; ASTM C 503, for exterior use with minimum hardness of 10.0 per ASTM C 241; white with honed finish unless otherwise indicated. 20 October 1997 Ceramic Tile Carlsbad City Library 09330-4 96013 2.05 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 A. B. 3.02 A. B. C. D. E. F. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. INSTALLATION, GENERAL Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures. ANSI Tile Installation Standards: Comply with applicable parts of ANSI 108 series of tile installation standards included under “American National Standard Specifications for the Installation of Ceramic Tile”. TCA Installation Guidelines: TCA “Handbook for Ceramic Tile Installation”; comply with TCA installation methods indicated or, if not otherwise indicated, as applicable to instal- lation conditions shown. Cementitious Backer Units: 1. Install horizontally, with end joints over framing members. Secure to each framing member with screws spaced not more than 8 inches on center and not closer than 318 inch from the edge. Install screw heads flush with the surface of the board. 2. Joint Treatment: Fill horizontal and vertical joints and comers with latex-portland cement mortar. Apply glass fiber tape over joints and comers and embed with same adhesive. Extend tile work into recesses and under or behind equipment and fixtures, to form a complete covering without interruptions, except as otherwise shown. Terminate work neatly at obstructions, edges and corners without disrupting pattern or joint alignments. 20 October 1997 Ceramic Tile Carlsbad City Library 09330-5 96013 G. H. I. J. K. L. M. 3.03 A. B. C. Accurately form intersections and returns. Perform cutting and drilling of tile without marring visible surfaces. Carefully grind cut edges of tile abutting trim, finish or built-in items for straight aligned joints. Fit tile closely to electrical outlets, piping, fixtures and other penetrations so that plates, collars, or covers overlap tile. Jointing Pattern: Unless otherwise shown, lay tile in grid pattern. Align joints when adjoining tiles on floor, base, walls and trim are same size. Layout tile work and center tile fields in both directions in each space or on each wall area. Adjust to minjmize tile cutting. Provide uniform joint widths, unless otherwise shown. For tile mounted in sheets make joints between tile sheets same width as joints within tile sheets so that extent of each sheet is not apparent in finished work. Lay out tile wainscots to next full tile beyond dimensions indicated. Expansion Joints: Locate expansion joints and other sealant filled joints, including control, contraction and isolation joints, where indicated, or if not indicated, at spacings and locations recommended in TCA “Handbook for Ceramic Tile Installation”, and approved by Architect. 1. Prepare joints and apply sealants to comply with requirements of referenced standards and sealant manufacturer. Grout tile to comply with referenced installation standards, using grout materials indicated. Mix and install proprietary components to comply with grout manufacturer’s directions. FLOOR INSTALLATION METHODS Ceramic Tile: Install tile to comply with requirements indicated below for setting bed methods, TCA installation methods related to types of subfloor construction, and grout types: Thick-Bed Method, Concrete Subfloor, TCA F112: 1. Portland Cement Mortar Bed: ANSI Al 08.1. 2. Reinforcing: Wtre fabric. 3. Mortar Bond Coat: Latex-portland cement mortar. 4. Grout: Latex-Portland cement. Thin-Bed Method, Concrete Subfloor, TCA F113: 1. Tile Installation Specification: ANSI A108.5. 2. Grout Installation Specification: ANSI Al08.10, latex-portland cement grout. 20 October 1997 Ceramic Tile Carlsbad City Library 09330-6 96013 3.04 F--- A. B. Thin-Bed, Cementitious Backer Units, Metal Studs, TCA W244: ,.- 3.05 A. B. 3.06 A. B. C. D. E. F. WALL INSTALLATION METHODS Ceramic Tile: Install types of tile designated for wall application to comply with requirements indicated below for setting bed methods, TCA installation methods related to subsurface conditions, and grout types: 1. Membrane (in wet areas): Roofing felt or polyethylene film. 2. Cementitious Backer Units Installation Specification: ANSI Al 08.11. 3. Tile Installation Specification: ANSI A108.5. 4. Grout Installation Specification: ANSI A108.10. MISCELLANEOUS INSTALLATION METHODS Thresholds: TCA TH611. Expansion Joints, Vertical & Horizontal: EJ171. CLEANING AND PROTECTION Cleaning: Upon completion of placement and grouting, clean all ceramic tile surfaces so they are free of foreign matter. Unglazed tile may be cleaned with acid solutions only when permitted by tile and grout manufacturer’s printed instructions, but no sooner than 14 days after installation. Protect metal surfaces, cast iron and vitreous plumbing fixtures from effects of acid cleaning. Flush surface with clean water before and after cleaning. Finished Tile Work: Leave finished installation clean and free of cracked, chipped, broken, unbonded, or otherwise defective tile work. Protection: When recommended by tile manufacturer, apply a protective coat of neutral protective cleaner to completed tile walls and floors. Protect installed tile work with Kraft paper or other heavy covering during construction period to prevent staining, damage and wear. Prohibit foot and wheel traffic from using tiled floors for at least 7 days after grouting is completed. Before final inspection, remove protective coverings and rinse neutral cleaner from tile surfaces. END OF SECTION 20 October 1997 Carlsbad City Library Ceramic Tile 09330-7 96013 SECTION 09510 ACOUSTICAL CEILINGS ,- PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section shall include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections and interrelation of mechanical and electrical systems, a. Reproduction of contract drawings as the basis of shop drawings for the work of this section is not acceptable. b. Field check existing walls and ceiling conditions before making layout so that shop drawings reflect the existing conditions. 4. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 5. Color charts showing colors and finishes available from the proposed manufacturer in the specified products. 6. Samples of each item, color, pattern and finish available in specified grades from the proposed manufacturers. Submit samples as follows: a. 12-inch long samples of main tees, cross tees and perimeter molding. b. Full sized samples of each type acoustical board and tile used in the work. 20 October 1997 Acoustical Ceilings Carlsbad City Library 0951 o-1 96013 1.03 A. B. 1.04 -A. B. C. 1.05 A. 1.06 A. QUALITY ASSURANCE Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. Codes and Reference Standards: In addition to complying with all pertinent codes and regulations, comply with the following: 1. Uniform Building Code, 1994 edition. 2. ASTM C 635 - Metal Suspension Systems for Acoustical Tile and Lay-In Panel Ceilings. 3. ASTM C 636 - Installation of Metal Ceiling Suspension Systems for Acoustical Tile and Lay-In Paneling. SITE CONDITIONS Do not install acoustical ceilings until building is enclosed, sufficient heat is provided, dust generating activities have terminated and overhead mechanical work is completed, tested and approved. Permit wet work to dry prior to commencement of installation. Maintain uniform temperatures of minimum (60’ F) and humidity of 20 percent to 40 percent prior to, during and after installation. DELIVERY, STORAGE, AND HANDLING Comply with pertinent provisions of Section 01600. MAINTENANCE Deliver to the Owner for use in future modifications an extra stock of 100 tiles of each color and pattern in each material installed under this Section, packaging each type of material separately, distinctly marked, and adequately protected against deterioration. PART 2 - PRODUCTS 2.01 MATERIALS A. Suspension System: 15/l 6” Donn DX Exposed Tee Grid. 1. Accessories: Stabilizer bars, furring clips, splices, and edge moldings as required to complete and complement suspended ceiling grid system. 2. Materials/Finish: Commercial quality cold rolled steel with galvanized coating; white baked-on vinyl finish on exposed surfaces. 20 October 1997 Acoustical Ceilings Carlsbad City Library 095 1 o-2 96013 3. Carrying Channels and Hangers: Galvanized steel; size and type to suit application and to rigidly secure the complete acoustic unit ceiling system, with maximum deflec- tion of l/360. B. Acoustic Panels: ‘Acoustone Frost” with “SLB” edge, by USG, or approved equal, “24” x 48” x 314” fine textured mineral board, rabbeted and beveled panel edge for 15116” exposed tee grid. NRC Range .65 - .75; CAC Range 40 - 44, 2.03 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 A. B. 3.02 /- A. B. C. D. E. F. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures. Install acoustical ceiling systems in accordance with the Standard Building Code and ASTM C 363 to produce finished ceiling true to lines and levels and free from warped, soiled or damaged grid or lay-in panels. Provide all necessary bracing to comply with building code requirements for lateral resistance. Install ceiling systems in a manner capable of supporting all superimposed loads, with maximum permissible deflection of I/360 of span and maximum surface deviation of I/8 inch in 10 ft (l/960). Install after major above-ceiling work is complete. Coordinate the location of hangers with other work. Ensure the layout of hangers and carrying channels are located to accommodate fittings and units of equipment which are to be placed after the installation of ceiling grid systems. 20 October 1997 Acoustical Ceilings Carlsbad City Library 0951 o-3 96013 G. H. I. J. K. -L. M. N. 0. 3.03 A. B. Where ducts or other equipment prevent the regular spacing of hangers, reinforce the nearest adjacent hangers and related carrying channels as required to span the required distance. Supply hangers or inserts for installation to the respective section in ample time and with clear instructions for their correct placement. Provide additional hangers and inserts as required. Hang independently of walls, columns, ducts, pipes and conduit. Where carrying members are spliced, avoid visible displacement of the longitudinal axis or face plane of adjacent members. Center ceiling systems on room axis leaving equal border pieces. Do not support fixtures from or on main runners or cross runners if weight of the fixture causes the total dead load to exceed the deflection capability. In such cases, support fixture loads by supplementary hangers located within 6 inches of each comer, or support the fixtures independently. Do not install fixtures so that main runners and cross runners will be eccentrically loaded. Where fixture installation would produce rotation of runners, provide stabilizer bars. Install edge moldings at intersection of ceiling and vertical surfaces, using maximum lengths, straight, true to line and level. Miter comers. Provide edge moldings at junctions with other ceiling finishes. Where bullnose concrete block comers occur, provide preformed closers to match edge molding. Fit acoustic lay-in panels in place, free from damaged edges or other defects detrimental to appearance and function. Fit border units neatly against abutting surfaces. Install lay-in panels level, in uniform plane and free from twist, warp and dents. ADJUSTMENTS AND CLEANING Adjust any sags or twists which develop in the ceiling systems and replace any part which is damaged or faulty. Clean exposed surfaces of acoustical ceilings, including trim, edge moldings, and suspension members; comply with manufacturer’s instructions for cleaning and touch-up of minor finish damage. Remove and replace work which cannot be successfully cleaned and repaired to permanently eliminate evidence of damage. END OF SECTION 20 October 1997 Carlsbad City Library Acoustical Ceilings 09510-4 96013 SECTION 09520 ACOUSTICAL WALL SYSTEM PART 1 - GENERAL ,- 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. 2. 3. 4. 5. 6. 7. Materials list of items proposed to be provided under this Section. Manufacturers specifications and other data needed to prove compliance with the specified requirements. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. Manufacturers recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. Color charts showing colors and finishes available from the proposed manufacturer in the specified products. Samples of each item, color, pattern and finish available in specified grades from the proposed manufacturers. Product certificates signed by manufacturers of acoustical wall panels certifying that their products comply with specified requirements. 1.03 QUALITY ASSURANCE A. Single Source Responsibility for Acoustical Wall Panels: Obtain each type of acoustical wall panel from a single source with resources to provide products of consistent quality in appearance and physical properties without delaying the progress of the Work. B. Field Measurements: Take necessary measurements in the field to assure proper dimensions for the work of this Section. 20 October 1997 Acoustical Wall System Carlsbad City Library 09520-l 96013 C 1.04 A. B. ? .05 A. Fire Performance Characteristics: Provide acoustical wall panels with surface-burning characteristics as indicated below, as determined by testing assembled materials composed of facings and backings identical to those required in this Section, per ASTM E 84, by a testing organization acceptable to authorities having jurisdiction. 1. Flame Spread: 25 or less. 2. Smoke Developed: 450 or less. DELIVERY, STORAGE, AND HANDLING Comply with pertinent provisions of Section 01600. Protect acoustical wall panels from excessive moisture in shipment, storage, and handling. Deliver in unopened bundles and store in a dry place with adequate air circulation. Do not deliver material to building until ‘wet work” such as concrete and plaster have been completed and cured to a condition of equilibrium. PROJECT CONDITIONS Do not begin installation until spaces to receive acoustical wall panels have been enclosed and maintained at approximately the same humidity and temperature conditions as planned for occupancy. Maintain temperature and humidity as recommended by panel manufacturer. PART 2 - PRODUCTS 2.01 MATERIALS A. Manufacturers: “Fabri-Trak” by Unique Concepts, Inc.; “Wall Technology”, by Broomfield Co.; “Sonotrol-Sonowall”, by Armstrong World Industries; “Vicracoustic”, by A Forbo Group Co.; or “Silentwall”, by Noise Control Products. 1. Fabric Types: a. Type 1 for Auditorium: Hytex Industries, Inc. (58 York Avenue, Randolph, MA, (617) 9634400) Pattern: blue Ridge Facade. Item: No. 77-05, 54” wide. b. Type 2 for All other Locations: Maharam 300801 Tek-Wall 1000 Color: 171 Seaside Green, 54” wide. Content: 100% Polyolefin with Teflon. 20 October 1997 Acoustical Wall System Carlsbad City Library 09520-2 96013 B. Acoustical Wall Panels: Fabric facing stretched over fiberglass board core with resin reinforced edges, square profile eased l/16”, wrapped with fabric. All assemblies to be Class A. 1. Mounting: Concealed clips and/or velcro tabs. 2. Type 1: I” thick high impact resistance fiberglass core. 3. Type 2: I” and 2” thick high impact resistance fiberglass core. 4. Type 3: 5/8” tackable core. C. High Impact Resistant Core: I” (or 2” where shown) 7 pounds per cubic foot fiberglass sheet with bonded face sheet of l/8” 20 pounds per cubic foot fiberglass. D. Tackable Core: 518” or 314” high density mineral fiberboard. 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 /- A. B. 3.02 A. B. C. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures. Install acoustical wall panels in locations indicated with vertical surfaces and edges plumb, top edges level, and in alignment with other panels, scribed to fit adjoining work accurately at borders and at penetrations. Comply with panel manufacturer’s printed instructions for installation of panels using type of mounting accessories indicated or, if none indicated, as recommended by manufacturer. 20 October 1997 Acoustical Wall System Carlsbad City Library 09520-3 96013 1. Remove and replace panels which are damaged and are unacceptable to Architect. 3.03 CLEANING A. Clean panels with fabric facing, upon completion of installation, to remove dust and other foreign materials from the facing, using a dry brush or a vacuum or both. END OF SECTION 20 October 1997 Carlsbad City Library Acoustical Wall System 095204 96013 SECTION 09545 WOOD CEILINGS PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. 4. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. C. Certification: 1. Furnish letter certifying that the suspension system complies with applicable UBC requirements. 2. Furnish letter of certification indicating compliance with flame spread requirements. 1.03 QUALITY ASSURANCE A. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. B. Field Measurements: Take necessary measurements in the field to assure proper dimensions for the work of this Section, 1.04 DELIVERY, STORAGE, AND HANDLING A. Comply with pertinent provisions of Section 01600. 20 October 1997 Wood Ceilings Carlsbad City Library 09545-I 96013 PART 2 - PRODUCTS 2.01 MATERIALS A. Wood Ceiling: Linear Wood Ceiling, suspended between structural steel beams and purlins, “Natural Lines”, by Conwed Corp., or approved equal. 1. Open style panels, random panel lengths 4’ to 12’, panel width 3-l/2” with l/2” between. - 2. Panel Thickness: 1 l/16”. 3. Wood: Aspen, select grade, no knots, mineral stains or color variation. a. Finish: One coat stain to match Architect’s sample. After stain application, complete panels shall be finished with a clear subliming coating to provide a flame spread rating not to exceed 25 per ASTM E84. 4. Each panel shall be furnished a full 12” to the foot so that panels butt end to end for a continuous effect. Each panel shall be furnished with a connecting cleat on one end. Secure non-cleated end of next panel to cleated end to assure that no gaps exist between ends. B. Acoustical Insulation: Each panel shall have a 1” thick, 1 PCF density, layer of incombustible black fiberglass sound absorbing material laid on the panel. Noise reduction coefficient on the acoustical membrane shall be 0.70 to 0.75. C. Suspension System: Intermediate duty per ASTM C635, painted black, erected as required to provide support for wood panels. System shall conform to all applicable codes and seismic requirements. D. Attachment: Panels shall be screwed to exposed grid using 1” self-tapping finish-head screws applied through connector bars, spaced not more than 4’ on center on panel length with two screws per panel width. Provide blocking and furring at all walls as detailed. 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 SURFACE CONDITIONS A. Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. 20 October 1997 Carlsbad City Library Wood Ceilings 09545-2 96013 f- B. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. 1. Install after major above-ceiling work is complete. 3.02 INSTALLATION A. Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. 1. Coordinate installation with fire sprinkler locations and finish trim requirements. B. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements ofgovernmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures to produce ceiling true to lines and levels and free from warped, soiled or damaged wood panels. C. Provide all necessary bracing to comply with requirements for lateral resistance. D. Install wood panel trim pieces per manufacturers direction and as indicated. 3.03 ADJUSTMENTS AND CLEANING A. Adjust any sags or twists which develop in the wood ceiling system. r B. Replace any part which is damaged or faulty. C. Clean exposed surfaces of wood ceilings. Comply with manufacturer’s instructions for cleaning and touch-up of minor finish damage. D. Remove and replace work which cannot be successfully cleaned and repaired so as to permanently eliminate evidence of damage. END OF SECTION 20 October 1997 Wood Ceilings Carlsbad City Library 09545-3 96013 SECTION 09550 WOOD FLOORING PART 1 .Ol A. 1.02 A. B. 1.03 A. B. C. 1.04 A. B. 1 - GENERAL RELATED DOCUMENTS Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. SUBMITTALS Comply with pertinent provisions of Section 01300. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturers specifications and other data needed to prove compliance with the specified requirements. 3. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 4. Samples: Submit sets of range samples for each type of wood flooring. Include finish where factory-finished flooring is required. QUALITY ASSURANCE Installer Qualifications: Specialized wood flooring firm with not less than 3 years successful experience in installation of flooring types specified. Field Measurements: Take necessary measurements in the field to assure proper dimensions for the work of this Section. Comply with recommendations of “Maple Flooring Manufacturer’s Association (MFMA). DELIVERY, STORAGE, AND HANDLING Comply with pertinent provisions of Section 01600. Protect wood flooring from excessive moisture in shipment, storage, and handling. Deliver in unopened cartons or bundles and store in a dry place, with adequate air circulation. Do not deliver material to building until “wet work” such as concrete and plaster have been completed and cured to a condition of equilibrium. 20 October 1997 Carlsbad City Library Wood Flooring 09550-I 96013 1.05 JOB CONDITIONS A. Conditioning: Do not proceed with installation of wood flooring until spaces have been enclosed and are at approximate humidity condition planned for occupancy. Condition wood for 5 days prior to start of installation by placing in spaces to receive flooring and maintaining ambient temperature between 65 deg.F and 70 deg.F (18 deg.C and 21 deg.C) before, during, and after installation. Open packages of wood flooring which are sealed (if any) to permit natural adjustment of moisture content. PART 2 - PRODUCTS 2.01 MATERIALS A. Wood Flooring: 25/32” x 2-l/4” maple flooring, MFMA Grade 2”” & Better, over 2 layers of l/2” CDX plywood on 3/8” minimum resilient pads over 6 mil vapor barrier. Provide edge trims as indicated on drawings. Stain color as selected by Architect, matte finish. B. Resilient Pads: “Pion-Aire”, by Pioneer Products, Inc., “Duracushion I”, by Connor Aga, or “Action Thrust I”, by Action Floor Systems, or approved equal. 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 A. B. 3.02 A. B. C. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, the manufacturer’s recommended installation procedures. Expansion Space: Provide expansion space at walls and other obstructions and terminations of flooring 20 October 1997 Wood Flooring Carlsbad City Library 09550-2 96013 3.03 PROTECTION .- A. Protect completed wood flooring during remainder of construction period with heavy Kraft paper or other suitable covering, so that flooring and finish will be without damage or deterioration at time of acceptance. END OF SECTION 20 October 1997 Wood Flooring Carlsbad City Library 09550-3 96013 SECTION 09650 RESILIENT FLOORING PART 1.01 A. 1.02 A. B. 1.03 A. 1.04 A. B. C. 1 - GENERAL RELATED DOCUMENTS Documents affecting work of this Section shall include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings SUBMITTALS Comply with pertinent provisions of Section 01300. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Manufacturers recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 4. Color charts showing colors and finishes available from the proposed manufacturer in the specified products. 5. Samples of each item, color, and finish available in specified grades from the proposed manufacturers. QUALITY ASSURANCE Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. DELIVERY, STORAGE, AND HANDLING Comply with pertinent provisions of Section 01600. Deliver materials to the job site and store in their original unopened containers with all labels intact and legible at time of use. Store in strict accordance with the manufacturers’ recommendations. Protection: Use all means necessary to protect materials of this Section before, during and after installation and to protect installed work and materials of all other trades. 20 October 1997 Resilient Flooring Carlsbad City Library 09650-I 96013 D. Replacements: In the event of damage, immediately make all repairs and replacements necessary and at no additional cost to the Owner. PART 2 - PRODUCTS 2.01 MATERIALS A. Adhesives: As recommended by manufacturer. B. Linoleum: Marmoleum Marbelized Linoleum, l/8” thick, 6’-7” wide by 105” - 108” long, by Forbo Floor coverings, Inc., or approved equal. color to be selected by the Architect. C. Rubber Wall Base: 4” high; with matching stops and preformed comer units; standard top-set cove, by Roppe Rubber Corp., or approved equal. Color to be selected by the Architect. 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 SURFACE CONDITIONS A. Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. B. Surface shall be smooth; level, at the required finish elevation, without more than 118” in lo’-0” variation from level or slopes shown. 1. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. 3.02 INSTALLATION A. Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. B. Install the work of this Section in strict accordance with the original design, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures. 3.03 BASE INSTALLATION A. Fit joints tight and vertical. Maintain minimum measurement of 18” between joints. 20 October 1997 Resilient Flooring Carlsbad City Library 09650-2 96013 .- B. Miter internal comers. Use premolded sections for external comers and exposed ends. C. Install base on solid backing. Adhere tightly to wall and floor surface. D. Scribe and fit to door frames and other obstructions. E. Install straight and level to variation of plus or minus l/8 inch over 10 feet (l/960). 3.04 LINOLEUM INSTALLATION A. Clean substrate. Spread cement evenly in quantity recommended by manufacturer to ensure adhesion over entire area. Spread only enough adhesive to permit installation of flooring before initial set. B. Set flooring in place, press with heavy roller to ensure full adhesion. C. Lay flooring with joints and seams parallel to building lines to produce minumum number of seams. D. Terminate flooring at centerline of door openings where adjacent floor finish is dissimilar. E. Scribe flooring to walls, columns, cabinets, floor outlets and other appurtenances to produce tight joints. 3.05 CLEANING AND PROTECTION A. Remove excess adhesive or other surface blemishes from base, using neutral type cleaners recommended by the manufacturer. Protect installed base from damage until acceptance by the Owner. END OF SECTION 20 October 1997 Carlsbad City Library Resilient Flooring 09650-3 96013 SECTION 09680 CARPETING PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section shall include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. 8. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. a. Clearly indicate the location of all seams, method of joining seams, direction of carpet, type of adhesive to be used, method of integrating edge strips with carpet and installation procedures. 4. Manufacturers recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 5. Color charts showing colors and finishes available from the proposed manufacturer in the specified products. 6. Samples of each item, color, pattern and finish available in specified grades from the proposed manufacturers. a. Submit one sample of carpet to be used, sufficiently sized to clearly indicate construction. In addition, submit one duplicate sample of each color selected. 1.03 QUALITY ASSURANCE A. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. 20 October 1997 Carlsbad City Library Carpeting 09680-I 96013 B. 1.04 A, B. C. D. 1.05 A. 1.06 A. 1.07 A. Field Measurements: Take necessary measurements in the field to assure proper dimensions for the work of this Section. ENVIRONMENTAL REQUIREMENTS Do not commence with carpet installation until painting and finishing work is complete and ceilings and overhead work, tested, approved and completed. Test concrete s+ab for moisture and alkalinity. A maximum hygrometer reading of 65% is acceptable. Any pH reading of 10 or above are unacceptable and must be corrected. Carpet and adhesives should be conditioned on site between 68OF and a maximum temperature of 90°F for 24 hours before installation Relative humidity should not exceed 65%. These conditions should be maintained prior to, during, and for at least 48 hours after completion of installation. Provide sufficient lighting. DELIVERY, STORAGE, AND HANDLING Comply with pertinent provisions of Section 01600. MAINTENANCE Deliver to the Owner for use in future modifications an extra stock of approximately 10% of each color and pattern in each material installed under this Section, packaging each type of material separately, distinctly marked, and adequately protected against deterioration. WARRANTY Provide manufacturer’s commercial fifteen-year non-prorated limited warranty, including: 1. Wear:Carpet will lose no more than 10% of pile face fiber, by weight. 2. Backing Integrity/Delamination: None during warranty period. 3. Edge Ravel: None during warranty period. 4. Dimensional Stability: Carpet shall remain dimensionally stable, no shrinking or stretching, “cupping”, “doming”, “curling”, or “dishing” during warranty period. 5. Static Protection: Carpet will prevent static build-up in excess of 3.5KV when tested using AATCC Test Method 134 at 70°F and 20% relative humidity during the warranty period. 6. Smoke Density: Carpet will generate less than the generally accepted maximum rating of 450 specific optical density for smoke, when tested in accordance with ASTM E662 (NFPA 258) during the warranty period. 20 October 1997 Carpeting Carlsbad City Library 09680-2 96013 PART 2 - PRODUCTS 2.01 MATERIALS ,- A. Carpet: Shaw Networx 72, by Shaw Industries, inc., or approved equal. 6. Primary Carpet: Specification Data: 1. Style Number: 2. Style Number: 3. Color: 4. Description: 5. Fiber Content: 6. Tufted Yam Weight: 7.’ Tufted Pile Height: 8. Finished Pile Thickness: 9. Total Thickness: 10. Gauge: 11. Stitches Per Inch: 12. Primary Backing: 13. Secondary Backing: 14. Total Weight: 15. Density: 16. Weight Density: 17. Coefficient of Friction: 18. Special Features: Rhythm 72 59067 No. 530 Magic Patterned loop 100% DuPont Antron Legacy BCF Nylon 70% solution dyed, 30% yam dyed 26.0 ounces per square yard .187 inches .lOO inches .293 inches l/12 10.0 Polypropylene Permabac with Flosept 154.0 ounces per square yard 9360 ounces per cubic yard 243,360 .69 Flosept incorporated into backing polymer passes GSA requirements for antimicrobial protection Tufted pattern repeat = 18”W x 36”L Product Data: 1. Flammability: Pill Test: (Dot FFl-70) PASS Radiant Panel (Direct Glue): ASTM E648 - Class I NBS Smoke Density - (ASTM E662) Flaming Mode - ~450 Non-flaming Mode 2. Static: AATCC-134: 20 October 1997 Carlsbad City Library Carpeting 09680-3 At 4 Minutes: ~300 At 4 Minutes: ~300 c3.5KV 96013 Type Static Control: Permanent conductive fiber 3. Electrical Resistance: Burroughs Method: IBM Method: Pass Pass 4. FHA Data UM44D: Type - Class N/A N/A N/A 5. Warranties: 15 year non-prorated commercial wear, edge ravel and delamination warranties when recommended installation guidelines are followed. C. Carpet Accents: Specification Data: 1. Style Number: 2. Style Number: 3. Color: 4. Description: 5. Fiber Content: 6. Tufted Yam Weight: 7. Tufted Pile Height: 8. Finished Pile Thickness: 9. Total Thickness: 10. Gauge: Il. Stitches Per Inch: 12. Primary Backing: 13. Secondary Backing: 14. Total Weight: 15. Density: 16. Weight Density: 17. Coefficient of Friction: 18. Special Features: Product Data: 1. Flammability: Pill Test: (Dot FFl-70) PASS Radiant Panel (Direct Glue): ASTM E648 - Class I 20 October 1997 Carlsbad City Library Carpeting 09680-4 Synthesis II Square 59110 To be selected Random tip shear loop modular car- pet 100% DuPont Antron Legacy BCF Nylon with Duratech soil protection 30.0 ounces per square yard .187 inches .129 inches .304 inches l/10 10.0 Polypropylene Pennabac with Flosept 158.0 ounces per square yard 8372 ounces per cubic yard 251,160 .76 Flosept incorporated into backing polymer passes GSA requirements for antimicrobial protection 96013 NBS Smoke Density - (ASTM E662) Flaming Mode - ~450 Non-flaming Mode At 4 Minutes: ~300 At 4 Minutes: ~300 2. Static: AATCC-134: <3.5KV Type Static Control: Permanent conductive fiber 3. Electrical Resistance: Burroughs Method: IBM Method: Pass Pass 4. FHA Data UM44D: Type Class N/A N/A N/A 5. Warranties: 15 year non-prorated commercial wear, edge ravel and delamination warranties when recommended installation guidelines are followed. B. Installation Adhesive: “SureSet 5000”, environmentally safe pressure sensitive adhesive, by Shaw Industries. C. Seaming Cement: Netwotx 72 seam sealer. D. Leveling Underlayment: ‘Ardex K-55” fast-setting trowelable underlayment, by Ardex, Inc., or approved equal. 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 SURFACE CONDITIONS A. Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. B. Examine substrates for moisture content, alkalinity, and other conditions under which carpeting is to be installed. Repair minor holes, cracks, depressions or rough areas using material recommended by carpet or adhesive manufacturer. C. Clear away debris and scrape up cementitious deposits from surfaces to receive carpeting; vacuum clean immediately before installation. Check concrete surfaces to 20 October 1997 Carlsbad City Library Carpeting 09680-5 96013 D. 3.02 A. B. C. -D. E. F. G. I. 3.03 A. ensure no “dusting” through installed carpet; apply sealer where required to prevent dusting. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturers recommended installation procedures. Sequence carpeting with other work so as to minimize possibility of damage and soiling of carpet during remainder of construction period. Comply with manufacturers’ instructions and recommendations for seam locations and direction of carpet; maintain uniformity of carpet direction and lay of pile. At doors, center seams under doors; do not place seams in traffic direction at doorways. Extend carpet under open-bottomed obstructions and under removable flanges and furnishings, and into alcoves and closets of each space. Provide cut-outs where required, and bind cut edges properly where not concealed by protective edge guards or overlapping flanges. Expansion Joints: Do not bridge ‘building expansion joints with continuous carpeting, provide for movement. Installation: 1. Fit sections of carpet into each space prior to application of adhesive. Trim edges and butter cuts with seaming cement. 2. Apply adhesive uniformly to substrate in accordance with manufacturer’s instruc- tions. Butt carpet edges tightly together to form seams without gaps. 3. Roll entire carpet lightly to eliminate air pockets and ensure uniform bond. 4. Remove adhesive promptly from face of carpet. CLEANING Remove adhesive from carpet surface with manufacturer’s recommended cleaning agent. 20 October 1997 Carpeting Carlsbad City Library 09680-6 96013 B. Remove and dispose of debris and unusable scraps. Vacuum with commercial machine with face-beater element. Remove soil. Replace carpet where soil cannot be removed. Remove protruding face yam. 3.04 PROTECTION A. Provide final protection and maintain conditions, in a manner acceptable to manufacturer and installer, to ensure carpet is not damaged or deteriorated at time of Substantial Completion. B. Deliver usable scraps of carpet to Owners designated storage space, properly packaged (paper wrapped) and identified. 1. Usable scraps are defined to include roll ends of less than 9’-0” length, and pieces of more than 3 sq. ft. area and more than 8” wide. 2. Dispose of smaller pieces as “construction waste”. END OF SECTION 20 October 1997 Carpeting Carlsbad City Library 09680-7 96013 SECTION 09800 ELASTOMERIC COATING YAK I 1.01 A. 1.02 A. B. 1.03 A. 1.04 A. 1.05 A. 1 - GtNtKAL RELATED DOCUMENTS Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. SUBMITTALS Comply with pertinent provisions of Section 01300. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Manufacturer’s recommended application procedures which will become the basis for accepting or rejecting actual application procedures used on the Work. 4. Color charts showing colors and finishes available from the proposed manufacturer in the specified products. 5. Submit 6” square samples of elastomeric coating applied to a rigid backing, in color and texture selected. QUALITY ASSURANCE Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. DELIVERY, STORAGE, AND HANDLING Comply with pertinent provisions of Section 01660. WARRANTY Upon completion of this portion of the Work, and as a condition of its acceptance, deliver to the Architect two copies of a Warranty signed by the Contractor and cosigned by the subcontractor for the work of this Section, agreeing to replace and reapply all work of this section found defective in material or workmanship, including peeling, fading, cracking, blistering, or crazing within a period of five years from date of Substantial Completion. a+- , 20 October 1997 Elastomeric Coating Carlsbad City Library 09800-I 96013 PART 2 - PRODUCTS 2.01 MATERIALS A. Manufacturer: Thoro System Products, by Harris Specialty Chemicals, Inc., or approved equal. B. Elastomeric Coating: “Thorolastic”. Colors to be selected by the Architect. C. Crack Filler: ‘Thorolastic Knife Grade”. D. Primer: “Thor0 Primer 1000” for use on chalky surfaces. E. Patching Mortar: ‘Thorite” cement-based patching mortar, for repairs. 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 SURFACE CONDITIONS A. Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. 1. Preparation of new substrates shall comply with coating manufactuer’s recommenda- tions. 2. Surfaces to receive elastomeric coating shall be free of defects. The surface shall be free of all laitance, dirt, dust, grease, form release treatments, efflorescence, curing compounds, paint, and any other foreign material. B. Commencement of application of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper application of products of this Section. 3.02 APPLICATION A. Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. B. Apply the work of this Section in strict accordance with the original design, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended application procedures. 20 October 1997 Elastomeric Coating Carlsbad City Library 09800-2 96013 C. Patching: All cracks l/16” wide or those determined to be moving, must be cleaned out to a minimum width and depth of l/4”. Flush out prepared crack with water to remove any loose and dirty residue. Fill crack with crack filler using a putty knife or another flat instrument. Crack is to be completely filled with material allowing a slight hump to protrude. Allow crack filler to cure a minimum of four hours. D. Elastomeric Coating Application: Apply to all exterior stucco. 1. Apply primer to chalky surfaces. 2. Apply material by brush or roller; spraying not allowed. 3. Dampen equipment prior to use. 4. Coat all other cracks with material using a brush. Brush material into cracks for filling. Allow material to build up at enter, then featheredge away from center. 5. Apply one coat of elastomeric coating in a uniform manner moving in one direction across the area. Utilize screen for rollers to prevent aggregate buildup and streaking from roller marks. 6. Allow full curing time as recommended by the manufacturer. Protect material from weather during the curing period. END OF SECTION 20 October 1997 Carlsbad City Library Elastomeric Coating 09800-3 96013 SECTION 09900 PAINTING -.-v 1 AC..--.* /- YAK I 1 - kitNtKAL 1.01 A. 1.02 A. B. C. D. E. F. G. RELATED DOCUMENTS Documents affecting work of this Section shall include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings DESCRIPTION Extent of painting work is indicated on drawings and schedules, and as herein specified. Work includes painting and finishing of interior and exterior exposed items and surfaces throughout project, except as otherwise indicated. Surface preparation, priming and coats of paint specified are in addition to shop-priming and surface treatment specified under other sections of work. Work includes field painting of exposed bare and covered pipes and ducts (including color coding), and of hangers, exposed steel and iron work, and primed metal surfaces of equipment installed under mechanical and electrical work, except as otherwise indicated. “Paint” as used herein means all coating systems materials, including primers, emulsions, enamels, stains, sealers and fillers, and other applied materials whether used as prime, intermediate or finish coats. Surfaces to be Painted: Except where natural finish of material is specifically noted as a surface not to be painted, paint exposed surfaces whether or not colors are designated in “schedules”. Where items or surfaces are not specifically mentioned, paint the same as similar adjacent materials or areas. Architect will select colors or finishes. Following categories of work are not included as part of field-applied finish work. 1. Pre-Finished Items: Unless otherwise indicated, do not include painting when factory-finishing or installer-finishing is specified for such items. 2. Concealed Surfaces: Unless otherwise indicated, painting is not required on surfaces such as walls or ceilings in concealed areas and generally inaccessible areas, foundation spaces, furred areas, pipe spaces, and shafts. ./- 20 October 1997 Carlsbad City Library Painting 09900-I 96013 3. Finished Metal Surfaces: Unless othetise indicated, metal surfaces of anodized aluminum, stainless steel, chromium plate, copper, bronze and similar finished materials will not require finish painting. 4. Operating Parts: Unless othewise indicated, moving parts of operating units, mechanical and electrical parts, such as valve and damper operators, linkages, sinkages, sensing devices, motor and fan.shafts will not require finish painting. H. Following categeries of work are included under other sections of these specifications: 1. Shop Priming: Unless otherwise specified, shop priming of ferrous metal items is included under various sections for metal fabrication, metal doors and frames, and similar items. 2. Unless otherwise specified, shop priming of fabricated components such as architectural woodwork, wood casework, and shop-fabricated or factory-built mechanical and electrical equipment or accessories is included under other sections of these specifications. -I. Do not paint over any code-required labels, such as Underwriters’ Laboratories and Factory Mutual, or any equipment identification, performance rating, name, or nomenclature plates. 1.03 SUBMIll-ALS A. Comply with pertinent provisions of Section 01300. B. Manufacturer’s Data: 1. Complete materials list of all items proposed to be furnished and installed under this Section. 2. Manufacturers’ specifications and other data required to demonstrate compliance with the specified requirements. 3. For information only, submit two copies of manufacturer’s specifications and application instructions for each material. C. Samples: Following the selection of colors and glosses by the Architect, submit samples for the Architect’s review of color and texture only Provide a listing of material and application for each coat of each finish sample. 1. On 12” x 12” hardboard, provide two samples of each color and material, with texture to simulate actual conditions. Resubmit samples as requested by Architect until acceptable sheen, color, and texture is achieved. 20 October 1997 Carlsbad City Library Painting 09900-2 96013 2. On actual wood surfaces, provide two 4” x 8” samples of natural and stained finish. Label and identify each as to location and application. F- 3. On actual wall surfaces and other exterior and interior building components, duplicate painted finishes of prepared samples. Provide full-coat finish samples on at least 100 sq. ft. of surface, as directed, until required sheen, coior and texture is obtained; simulate finished lighting conditioning for review of in-place work. 1.04 QUALITY ASSURANCE A. Environmental Protection: Provide coating materials that conform to the restrictions of the California Air Resources Board (CARB) and local Air Pollution Control District. Notify the Architect of any paint specified herein which fails to conform to the Air Quality Management District Rules for the location of this project. In localities where the specified coating or paint is prohibited, the Architect may direct the substitution of acceptable coating systems. B. Single Source Responsibility: Provide primers and other undercoat paint produced by same manufacturer as finish coats. Use only thinners approved by paint manufacturer, and use only within recommended limits. C. Coordination of Work: Review other sections of these specifications in which prime paints are to be provided to ensure compatibility of total coatings system for various substrates. Upon request from other trades, furnish information or characteristics of finish materials provided for use, to ensure compatible prime coats are used. r D. The number of colors to be used in any given room or space shall be determined by the Architect but will not exceed three. 1.05 DELIVERY, STORAGE, AND HANDLING A. Comply with pertinent provisions of Section 01600. B. Deliver all materials to the job site in original, new, and unopened containers bearing the manufacturer’s name and label. C. Provide proper storage to prevent damage to, and deterioration of, paint materials. D. Use all means necessary to protect the materials of this Section before, during, and after installation and to protect the work and materials of all other trades. E. In the event of damage, immediately make ail repairs and replacements necessary to the approval of the Architect and at no additional cost to the Owner. t ,- 20 October 1997 Painting Carlsbad City Library 09900-3 96013 1.06 A. B. 1.07 A. 8. 1.05 A. SITE CONDITIONS Surface Temperatures: Do not apply solvent-thinned paints when the temperature of surfaces to be painted and the surrounding air temperature are below 45 degrees F, unless otherwise permitted by the manufacturer’s printed instructions. Weather Conditions: Do not apply paint in rain, fog, or mist; or when the relative humidity exceeds 85%; or to damp or wet surfaces. Applications may be continued during inclement weather within the temperature limits specified by the paint manufacturer during application and drying periods. MAINTENANCE Amount: Upon completion of the work of this Section, deliver to the Owner an extra stock equaling 10% of each color, type, and gloss of paint used on the Work, but not more than five gallons for each. Packaging: Tightly seal each container and clearly label with the contents and location used. WARRANTY Upon completion of this portion of the Work, and as a condition of its acceptance, deliver to the Architect two copies of a Warranty signed by the Contractor and cosigned by the subcontractor for the work of this Section, agreeing to replace and reinstall all work of this section found defective in material or workmanship within a period of two years from date of Substantial Completion. PART 2 - PRODUCTS 2.01 A. B. C. D. MATERIALS Principal paint materials, unless othewise indicated, shall be as manufactured by Sinclair Paint Company, Dunn-Edwards Corp., or approved equal. Colors and Glosses: The Architect will be the sole judge of acceptability of the various glosses obtained from the materials proposed to be used in the Work. Undercoats and Thinners: Provide undercoat paint produced by the same manufacturer as the finish coat. Use only the thinners recommended by the paint manufacturer, and use only to the recommenced limits. Insofar as practicable, use undercoat, finish coat, and thinner material as parts of a unified system of paint finish. Elastomeric Coating: Specified in Section 09800. 20 October 1997 Carlsbad City Library Painting 09900-4 96013 2.02 *- A. B. 2.03 OTHER MATERIALS A. All other materials, not specifically described but required for a complete and proper installation of the work of this Section, shall be new first-quality of their respective kinds, and as selected by the Contractor subject to the approval of the Architect. APPLICATION EQUIPMENT For application of the approved paint, use only such equipment as is recommended for application of the particular paint by the manufacturer of the particular paint. Compatibility: Prior to actual use of application equipment, use all means necessary to verify that the proposed equipment is actually compatible with the material to be applied and that the integrity of the finish will not be jeopardized by use of the proposed application equipment. PART 3 - EXECUTION 3.01 A. B. 3.02 A. B. C. D. 3.03 A. SURFACE CONDITIONS Inspection: Prior to installation of the work of this Section, carefully inspect the installed work of all other trades and verify that all such work is complete to the point where this installation may properly commence. Verify that painting may be completed in strict accordance with the original design and with the manufacturer’s recommendations. Discrepancies: Do not proceed in areas of discrepancy until all such discrepancies have been fully resolved. MATERIALS PREPARATION Mix and prepare painting materials in strict accordance with the manufacturer’s recommendations. Store materials not in actual use in tightly covered containers. Maintain containers used in storage, mixing, and application of paint in a clean condition, free from foreign materials and residue. Stirring: Stir all materials before application to produce a mixture of uniform density, and as required during the application of materials. Do not stir into the material any film which may form on the surface. Remove the film and, if necessary, strain the material before using. SURFACE PREPARATION Perform all preparation and cleaning procedures in strict accordance with the paint manufacturer’s recommendations. ,/-’ 20 October 1997 Carlsbad City Library Painting 09900-5 96013 8. C. D. E. F. G. 3.04 A. B. C. D. E. Remove all removable items which are in place and are not scheduled to receive paint finish, or provide surface-applied protection prior to surface preparation and painting operations. Following completion of painting in each space or area, reinstall the removed items by using workmen skilled in the necessary trades. Clean each surface to be painted prior to applying paint or surface treatment. . Remove oil and grease with clean cloths and cleaning solvents of low toxicity and a flash point in excess of 100 degrees F, (38 degrees C) prior to start of mechanical cleaning. Schedule the cleaning and painting so that dust and other contaminants from the cleaning process will not fall onto wet newly painted surfaces. Preparation of Metal Surfaces: 1. Thoroughly clean all surfaces until they are completely free from dirt, oil, and grease. Clean cutting oil from exposed pipes. 2. On galvanized surfaces, use solvent for the initial cleaning and then treat the surface thoroughly with phosphoric acid etch. Remove all etching solution before proceeding. 3. Allow to dry thoroughly before application of paint. 4. Apply primer the same day pretreatment is applied. PAINT APPLICATION On all removable panels and all hinged panels, paint the back sides to match the exposed sides. Apply one heavy coat of flat black paint on ail construction visible through screen vents and grilles. Drying: Allow sufficient drying time between coats. Modify the period as recommended by the material manufacturer to suit adverse weather conditions. Brush and Roller Application: Apply all coats onto the surfaces in an even film. Cloudiness, spotting, holidays, laps, brush or roller marks, runs, sags, ropiness, and other surface imperfections will not be acceptable. Spray Application: Wherever spray application is used, apply each coat to provide the equivalent hiding of brush-applied coats. Do not double back with spray equipment for the purpose of building up film thickness of two coats in one pass. 20 October 1997 Painting Carlsbad City Library 09900-6 96013 i- F. Completed work shall match the approved Samples for color, texture, and coverage. Remove, refinish, or repaint all work not in compliance with specified requirements. 3.05 PAINTING SCHEDULE - EXTERIOR Sinclair A. Flat Finish: 1. Galvanized Metal: Pretreat: 7113 Vinyl Wash 1st Coat: 14 Corro Prime 2nd Coat: 1300 Stuc-O-Life 3rd Coat: 1300 Stuc-O-Life 2. Concrete: 1st Coat: 2nd Coat: 3rd Coat: 36 Uni-Poxy 1300 Stuc-O-Life 1300 Stuc-O-Life B. Semi-Gloss Finish: 1. Galvanized Metal: Pretreat: 1st Coat: 2nd Coat: 3rd Coat: 7113 Vinyl Wash 14 Corro Prime 4800 Aqua Sash 4800 Aqua Sash 2. Ferrous Metal: 1st Coat: 2nd Coat: 3rd Coat: 15 Red Oxide Primer 14 Corro Prime 4800 Aqua Sash 3.. Wood: 1st Coat: 2nd Coat: 3rd Coat: 248 Sash & Trim Primer 4800 Aqua Sash 4800 Aqua Sash 20 October 1997 Carlsbad City Library Painting 09900-7 Dunn-Edwards QD 43-7 Galv-Alum W 701 Evershield W 701 Ever-shield W 709 Eff-Stop W 701 Evershield W 701 Ever-shield QD 43-7 Galv. Alum. W 901 Permasheen W 901 Permasheen 43-5 Corrobar W 901 Permasheen W 901 Permasheen W 708 E-Z Prime W 901 Permasheen W 901 Permasheen 96013 3.06 PAINTING SCHEDULE - INTERIOR A. Flat Finish: 1. Gypsum Board: 1st Coat: 895 X-Tra Seal 2nd Coat: 1700 Sinwall 3rd coat: 1700 Sinwall 2. Wood: 1st Coat: 2nd Coat: 3rd Coat: 22 Aqua Prime 1700 Sinwall 1700 Sinwall 3. Ferrous Metal: 1st Coat: 2nd Coat: 3rd Coat: 34 Corro-Tee 34 Corro-Tee 1700 Sinwall 4. Galvanired Metal: 1st Coat: 2nd Coat: 3rd Coat: 49 Prime-X 1700 Sinwall 1700 Sinwall W 101 Vinylastic W 401 Decovel W 401 Decovel W 707 Unikote W 401 Decovel W 401 Decovel 43-5 Corrobar W 401 Decovel W 401 Decovel 42-44 Versaprime W 401 Decovel W 401 Decovel B. Eggshell Enamel Finish: 1. Gypsum Board: 1st Coat: 2nd Coat: 3rd Coat: 1770 Pigmented PVA Sealer 1790 Aqua Coater 3000 Aquasuede W 101 Vinylastic W 440 Decosheen W 440 Decosheen 2. Wood: 1st Coat: 2nd Coat: 3rd Coat: 22 Aqua Prime 3000 Aquasuede 3000 Aquasuede W 707 Unikote W 440 Decosheen W 440 Decosheen 20 October 1997 Carlsbad City Library Painting 09900-8 96013 3. Ferrous Metal: r- 1st Coat: 34 Corro-Tee 2nd Coat: 34 Corrotec 3rd Coat: 3000 Aquasuede 4. Galvanized Metal: 1st Coat: 2nd Coat: 3rd Coat: 49 Primex 3000 Aquasuede 3000 Aquasuede C. Semi-Gloss Enamel Finish: 1. Gypsum Board: 1st Coat: 2nd Coat: 3rd Coat: 895 X-Tra Seal 1790 Aqua Coater 4000 Aqua Satin 2. Wood: 1st Coat: 2nd Coat: 3rd Coat: 22 Aqua Primer Undercoater 1400 Since Satin II 1400 Since Satin II 3. Ferrous Metal: 1st Coat: 2nd Coat: 3rd Coat: 34 Corro-Tee 34 Corro-Tee 1400 Since Satin II 4. Galvanized Metal: 1st Coat: 2nd Coat: 3rd Coat: 49 Prime-X 1400 Since Satin II 1400 Since Satin II D. Gloss Enamel Finish: 1. Gypsum Board: 1st Coat: 2nd Coat: 3rd Coat: 895 X-Tra Seal 22 Aqua Primer Undercoater 1600 Since Gloss II 20 October 1997 Carlsbad City Library Painting 09900-9 43-5 Corrobar W 440 Decosheen W 440 Decosheen 42-44 Versaprime W 440 Decosheen W 440 Decosheen W 101 Vinylastic W450 Decoglo W450 Decoglo W707 Unikote W 450 Decoglo W 450 Decoglo 43-5 Corrobar W 450 Decoglo W 450 Decoglo 42-5 Versaprime W 450 Decoglo W 450 Decoglo W 101 Vinylastic W 960 Permagloss W 960 Permagloss 96013 2. Wood: 1st Coat: 2nd Coat: 3rd Coat: 3. Ferrous Metal: 1st Coat: 2nd Coat: 3rd Coat: 4. Galvanized Metal: 1st Coat: 49 Prime-X 2nd Coat: 1600 Since Gloss II 3rd Coat: 1600 Since Gloss II - E. Stained Wood Finish: 1. Stained Finish: 1st Coat: Filler 2nd Coat: 3rd Coat: 4th Coat: 20 October 1997 Carisbad City Library 22 Aqua Primer Undercoater 1600 Since Gloss II 1600 Since Gloss II 34 Corro-Tee 34 Corro-Tee 1600 Since Gloss II 2640 Lac-O-Rite 50 Paste Wood Filler 2600 Sanding Sealer 2602 Semi-Gloss 2602 Semi-Gloss END OF SECTION Painting 09900-l 0 W 707 Unikote W 960 Permagloss W 960 Permagloss 43-5 Corrobar W 960 Permagloss W 960 Permagloss 42-44 Versaprime W 960 Permagloss W 960 Permagloss LW 120 Stain 8-9 Paste Wood Filler E LQ 101 Decolac E 1Q 104 Decolac E 1Q 104 Decolac 96013 SECTION 09950 WALL COVERING PART 1 - GENERAL .- 1.01 RELATED DOCUMENTS A. Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section, 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 4. Color charts showing colors and finishes available from the proposed manufacturer in the specified products. 5. Samples of each item, color, pattern and finish available in specified grades from the proposed manufacturers. a. Submit full width samples of each type of wallcovering, illustrating range of color and pattern variation; submit sets of sample moldings. 6. Maintenance Instructions: Submit manufacturer’s printed instructions for maintenance of installed work, including precautions for use of cleaning materials which could damage wall covering. 1.03 QUALITY ASSURANCE A. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. B. Manufacturer: Provide each type of wallcovering as produced by a single manufacturer, including recommended primers, adhesives, and sealants. 20 October 1997 Wall Covering Carlsbad City Library 09950-l 96013 C. 1.04 A. B. C. 1.05 A. 1.06 A. 1.06 A. B. Installer: A firm specializing in wallcovering work with not less than three years of experience in installing wallcoverings similar to those required for this project. DELIVERY, STORAGE, AND HANDLING Comply with pertinent provisions of Section 01600. Deliver materials to project site in original packages or containers clearly labeled to identify manufaoturer, brand name, quality or grade, and fire hazard classification. Store materials in original undamaged packages or containers. Do not store rolled goods in upright position. Maintain temperature in storage area above 40°F (4°C). SEQUENCING AND SCHEDULING Schedule installation with other construction activities to minimize the possibility of damage and soiling during the remainder of the construction period. MAINTENANCE Deliver to the Owner for his use in future modifications an extra stock of 30 linear feet of each color and pattern from the same production run in each material installed under this Section, packaging each type of material separately, distinctly marked, and adequately protected against deterioration. SITE CONDITIONS Maintain constant minimum temperature 0fSOOF (16°C) at areas of installation for at least 72 hours before and 48 hours after application of materials. Illuminate areas of installation using building’s permanent lighting system; temporary lighting alone will not be acceptable. PART 2 - PRODUCTS 2.01 MATERIALS A. Vinyl Wallcovering: Fed. Spec. CC-W-408, 20 oz., B.F. Goodrich General Products, or approved equal. Colors and patterns to be selected by the Architect. B. Adhesive: Heavy duty strippable premixed vinyl adhesive as recommended by wallcovering manufacturer. C. Primer-sealer, if required: same as adhesive, refer to manufacturer’s printed instructions. 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. 20 October 1997 Wall Covering Carlsbad City Library 09950-2 96013 PAK I 7- 3.01 A. B. C. D. E. F. f-- 3.02 A. B. C. D. - - -- - -.a--* ._.A.. 3 - tXtGU I IUN SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. Gypsum Drywall: 1. Nails and screws shall be recessed. 2. Joints and screw depressions shall be taped and floated. 3. Surface shall be sanded, dusted, and primed with one coat of primer-sealer. Complete all other work that penetrates the substrate before beginning wall covering installation. Remove switch plates, wall plates, and surface-mounted fixtures in areas where wall covering is to be applied. Test substrate with electronic moisture meter to verify that surfaces to be covered do not exceed moisture content permitted by the manufacturer. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design and the manufacturer’s recommended installation procedures. Install each roll in sequence starting from the highest to lowest number and each strip in the same sequence as cut from the roll. If pattern is not random, examine for repeat design. Some patterns should be lined up, matched, or reversed for best results. Apply adhesive to back of wall covering and place in accordance with manufacturer’s instructions. Install seams plumb, and at least 6” away from comers. Always bring material 6” around inside and outside corners being sure to fit into comers to avoid bridging or spanning. Horizontal seams are not permitted. Overlap seams and double-cut to assure tight closure. Roll, brush, or use broad knife to remove air bubbles, wrinkles, blisters, and other defects. Cut wall covering evenly to edges of outlet boxes or support. 20 October 1997 Carlsbad City Library Wall Covering 09950-3 96013 E. Trim selvages as required to assure color uniformity and pattern match. F. Remove excess adhesive along finished seams while it is still wet using warm water and clean sponge, and wipe dry. Use of clean warm water, a natural sponge, and clean towels is recommended. change water often to maintain water cleanliness. 3.03 ADJUST AND CLEAN A. Replace removed plates and fixtures; verify cut edges of wall coverings are completely concealed. B. Vinyl Wallcovering: Remove excess adhesive along finished seams and perimeter edges while still wet using warm water and a clean sponge; wipe dry. C. Remove surplus materials, rubbish, and debris resulting from wall covering installation upon completion of work, and leave areas of installation in neat, clean condition. D. Protection: Provide protective methods and materials needed to ensure that wallcoverings will be without deterioration or damage at time of substantial completion. END OF SECTION 20 October 1997 Carlsbad City Library Wall Covering 09950-4 96013 SECTION 10005 KEY LOCK BOXES PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. PART 2 - PRODUCTS 2.01 MATERIALS A. Lock Box: Knox Box Model No. 3200R for recessed mounting, black, with tamper switch, contacts for alarm system interface, and aluminized to resist salt air corrosion. 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 SURFACE CONDITIONS A. Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. B. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. 3.02 INSTALLATION A. Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. B. Install the work of this Section in strict accordance with the original design, pertinent requirements of governmental agencies having jurisdiction, and the manufacturers recommended installation procedures. END OF SECTION ,--- 20 October 1997 Cat&bad City Library Key Lock Boxes 10005-l 96013 F SECTION 10100 VISUAL DISPLAY BOARDS PART 1 - GENERAL 1.01 A. 1.02 A. B. 1.03 A. B. 1.04 A. RELATED DOCUMENTS Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. SUBMITTALS Comply with pertinent provisions of Section 01300. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. 4. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 5. Color charts showing colors and finishes available from the proposed manufacturer in the specified products. 6. Samples of each item, color, pattern and finish available in specified grades from the proposed manufacturers. QUALITY ASSURANCE Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. Field Measurements: Take necessary measurements in the field to assure proper dimensions for the work of this Section. DELIVERY, STORAGE, AND HANDLING Comply with pertinent provisions of Section 01600. 20 October 1997 Visual Display Boards Carlsbad City Library 10100-1 96013 PART 2 - PRODUCTS 2.01 MATERIALS A. Manufacturers: Greensteel, Inc., Best-Rite Chalkboard Co., Claridge Products and Equipment, Inc., or approved equal. B. Marker Boards: 1. Construction: 24 gage face sheet over particleboard. 2. Color: Match Greensteel DMB7 White. C. Tackboards: 1. Construction: l/4” cork laminated to l/4” fiberboard. 2. Color: Match Greensteel GlO Tan. 3. Framing Materials: a. Finish: clear anodized satin aluminum finish. b. Trim: No chalkrail or display rail 4. Mounting: Aluminum hanger bar and clips, match Greensteel AZ Series 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 SURFACE CONDITIONS A. Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. B. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. 3.02 INSTALLATION A. Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. 20 October 1997 Visual Display Boards Carlsbad City Library 10100-2 96013 B. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, and the manufacturer’s recommended installation procedures. END OF SECTION 20 October 1997 Carlsbad City Library Visual Display Boards 10100-3 96013 SECTION 10155 TOILET PARTITIONS PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturers specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. 4. Manufacturers recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 5. Color charts showing colons and finishes available from the proposed manufacturer in the specified products. 6. Samples of each item, color, pattern and finish available in specified grades from the proposed manufacturers. 1.03 QUALITY ASSURANCE A. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. B. Field Measurements: Take necessary measurements in the field to assure proper dimensions for the work of this Section. 1.04 DELIVERY, STORAGE, AND HANDLING A. Comply with pertinent provisions of Section 01600. .- 20 October 1997 Carlsbad City Library Toilet Partitions 10155-l 96013 PART 2 - PRODUCTS 2.01 MATERIALS A. Toilet Partitions: Floor mounted, solid phenolic core, Duraline Series 1180, by Bobrick Washroom Equipment, Inc., or approved equal. Color to be selected by the Architect. B. Pilaster Shoes: AISI Type 3021304, 20gage stainless steel, 3” high, finish to match hardware. Furnish shoes at each pilaster. C. Stirrup Brackets: Manufacturers standard, non-ferrous alloy with satin chrome finish. D. Hardware and Fittings: 1. Stainless steel, ASTM A167, Type 302/304, satin finish. 2. ‘Zamac” alloy and cast aluminum hardware are unacceptable. 2. No door hardware or mounting brackets shall be exposed on exterior of compart- ments except for outswinging doors. E. Fasteners: Stainless steel, with factory installed threaded steel inserts for mounting hardware. F. Door Hardware: 1. Hinge: Self-lubricating, gravity return movement, adjustable to hold door open at any angle up to 90”. 2. Latch: Combination rubber faced door strike and keeper, equipped with emergency access. 3. Coat Hook: combination unit with hook and rubber tipped pin. 4. Door Pull: Outswing door type. 5. Provide closer on handicapped stalls. 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 SURFACE CONDITIONS A. Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. 20 October 1997 Toilet Partitions Carlsbad City Library 10155-2 96013 B. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. 3.02 INSTALLATION A. Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. B. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures. C. Install partitions rigid, straight, plumb and level in accordance with manufacturers printed instructions. D. Hardware Adjustments: Adjust and lubricate hardware for proper operation after installation. 1. Set hinges on in-swing doors to hold doors open approximately 30 deg from the closed position when unlatched. 2. Set hinges on out-swing doors to return to fully closed position. 3.03 CLEANING AND FINAL ADJUSTMENTS A. Perform final adjustments to leveling devices, door hardware, and other operating parts. Clean exposed surfaces and touch up minor finish imperfections using materials and methods recommended by partition manufacturer. B. Replace damaged units which cannot be satisfactorily field repaired, as directed by Architect. END OF SECTION 20 October 1997 Carlsbad City Library Toilet Partitions 10155-3 96013 SECTION 10200 METAL WALL LOUVERS PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section shall include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. 4. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 5. Color charts showing colors and finishes available from the proposed manufacturer in the specified products. 6. Samples of each item, color, pattern and finish available in specified grades from the proposed manufacturers. 1.03 QUALITY ASSURANCE A. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. B. Field Measurements: Take necessary measurements in the field to assure proper dimensions for the work of this Section. 1.04 DELIVERY, STORAGE, AND HANDLING A. Comply with pertinent provisions of Section 01600. r 20 October 1997 Metal Wall Louvers Carlsbad City Library 10200-l 96013 PART 2 - PRODUCTS 2.01 MATERIALS A. Fixed Louvers: High performance fixed drainable louver, Model No. 4097, Kynar enamel finish, by Construction Specialties, Inc., or approved equal. Color to be selected by the Architect. B. Linear Grilles: 6/S Linear Grilles, by Construction Specialties, Inc., Kynar enamel finish, or approved equal. Color to be selected by the Architect. 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 A. B. 3.02 A. B. 3.03 A. B. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures, anchoring all components firmly into position. ADJUST AND CLEAN Clean surfaces of louvers and adjacent structure. Repair any damage to louvers to match original, or replace. END OF SECTION 20 October 1997 Carisbad City Library Metal Wall Louvers 10200-2 96013 SECTION 10270 ACCESS FLOORING PART 1 - GENERAL 1.01 A. 1.02 A. B. B. C. D. RELATED DOCUMENTS Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. SUBMITTALS Comply with pertinent provisions of Section 01300. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 4. Color charts showing colors and finishes available from the proposed manufacturer in the specified products. 5. Samples of each item, color, pattern and finish available in specified grades from the proposed manufacturers. Shop Drawings: Submit shop drawings showing complete layout of access flooring based on field verified dimensions; include dimensional relationships to adjoining work. Include full size details, with descriptive notes indicating materials, finishes, fasteners, typical and special edge conditions, accessories, understructure and other data to permit a full evaluation of entire access flooring system. Certification and Test Data: Submit manufacturers certification including supporting laboratory test data that access flooring provided complies with indicated performance requirements. Calculations for Seismic Force Resistance: Submit manufacturer’s calculations verifying ability of access floor system to resist seismic forces indicated. 20 October 1997 Carlsbad City Library Access Flooring 10270-I 96013 1.03 A. 1.04 A. B. C. D. SYSTEM DESCRIPTION The removable free access, floating floor system consists of an assembly of panels mounted on adjustable pedestals to provide an underfloor space for the accommodation of electrical conduit. 1. Floor Loads: a. Flooring shall be capable of supporting a uniform live load minimum of 300 pounds per square foot with a maximum deflection of 0.040” and with permanent set not greater than 0.010”. b. Panels, in place, shall be capable of supporting a 1000 pound concentrated load placed on one square inch at any location on the panel without deflecting more than 0.080” and without permanent deformation in excess of 0.010”. C. Ultimate Load: 3,500 Ibs. minimum at weakest point. d. Rolling Load: Panels shall withstand a rolling load of 1,200 Ibs. applied through a 3” dia. x l-l 3/l 6” wide phenolic caster for 10 cycles. Panels shall withstand a rolling load of 800 Ibs. applied through a 6” dia. x l-12” wide hard ruber- surfaced wheel for 10,000 cycles over the same path with no damage to the panel surface. Permanent set at the conclusion of the test shall not exceed .020”. e. Impact Load: 100 lb. load dropped from 36” onto a one inch square indentor shall not cause system failure. 2. The floor system shall be laterally stable to withstand a siesmic event in all directions whether or not panels are in place. QUALITY ASSURANCE Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. Installer Qualifications: Firm who is approved by access flooring manufacturer and who has successfully installed access flooring systems of a scope similar to this project. Field Measurements: Take necessary measurements in the field to assure proper dimensions for the work of this Section. Codes and Reference Standards: In addition to complying with all pertinent codes and regulations, comply with the following: 1. NFPA Standard: Provide access flooring which, when installed, complies with requirements of NFPA No. 75 for raised floors, unless otherwise indicated. 20 October 1997 Access Flooring Carlsbad City Library 10270-2 96013 2. ICBO Research Report No. 2281. 1.05 DELIVERY, STORAGE, AND HANDLING A. Comply with pertinent provisions of Section 01600. PART 2 - PRODUCTS 2.01 MATERIALS A. Manufacturers: “Tee-Crete II”, by C-TEC, Inc., or approved equal B. Field Panels: Provide manufacturer’s standard 24 inch square units of construction indicated below: 1. Lightweight-Concrete-Filled Steel Pan Panels: Fabricate panels with die-formed electrolytic, zinc-coated steel bottom pan filled with lightweight concrete which is reinforced and bonded to pan by shear ties. a. Size and Squareness: Plus or minus 0.015 inch of required size, with a squareness tolerance of plus or minus 0.015 inch. b. Flatness: Plus or minus 0.020 inch measured on a diagonal on top of panel. C. Pedestals: Manufacturers standard, adjustable, with round or square base and type of head indicated. a. Head: Of proper type for grid system indicated. b. Height: 12” unless otherwise indicated. D. Stringer Systems: Manufacturer’s standard steel modular stringer system interlocking with pedestal heads to form a grid pattern with member under each edge of each floor panel, as indicated. 1. Bolted Grid: Stringers screw-fastened to pedestal heads. E. Finish: Carpet to be selected by Architect from manufacturer’s standards. F. Accessories: Manufacturer’s standard units as follows: 1. Cutouts for cabled openings with plastic edging and foam rubber and service outlets, if any, complying with following requirements: a. Trim edge of cutouts with manufacturer’s standard plastic molding with tapered top flange. b. Fit cutouts with manufacturer’s standard grommets in sizes indicated or for cutouts too large for grommets, trim edge with plastic molding indicated above. 20 October 1997 Access Flooring Carlsbad City Library 10270-3 96013 C. Seal annular space formed in cutouts by cables with foam rubber pads; use edge trim profile which provides support for pad. 2. Service Outlets: Manufacturers standard assemblies for recessed mounting flush with top of floor panels and complying with requirements indicated for cover and box type, location, receptacle characteristics, and wiring method. 3. Panel lifting devices to suit panel floor covering indicated. 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3.- EXECUTION 3.01 A. B. 3.02 A. B. B. C. D. E. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures. Install floor system and accessories under supervision of the manufacturer’s authorized representative to ensure rigid, firm installation free of vibration, rocking, rattles, squeaks, and other unacceptable performance. Lay out floor panel installation to keep the number of cut panels at the floor perimeter to a minimum. Scribe panel assemblies at perimeter to provide a close fit with no voids greater than l/8” where panels abut vertical surfaces. Locate each pedestal and complete any necessary subfloor preparation, and vacuum clean the subfloor of all dust, dirt and construction debris before starting installation. Set pedestals in adhesive as recommended by the floor manufacturer to provide full bearing of the pedestal base on the subfloor. Secure grid members to pedestal heads in accordance with manufacturers instructions. 20 October 1997 Access Flooring Carlsbad City Library 10270-4 96013 F. Thoroughly vacuum clean the subfloor area as installation of floor panels proceeds. Extend cleaning under installed panels as far as possible. G. Cutting and trimming or other dirt or debris producing operations will not be permitted in the rooms where the floor is being installed. H. Perform cutting and trimming or other dirt or debris producing operations as remotely as possible from installation area and in manner to prevent contamination of subfloor surfaces under sections of access floor which already have been installed. I. Level installed access floor to within 0.10” of true level over the entire area and within 0.0625” in any 10’ distance. 3.03 CLEANING, PROTECTION AND FINAL ADJUSTMENTS A. After completion of installation, vacuum clean the entire floor system and cover with continuous sheets of reinforced paper or plastic. Maintain and repair damages to protective covering until directed to be removed by the Architect. B. Replace access floor panels which are chipped, broken, stained, scratched, or otherwise damaged, or do not conform to specified requirements. 3.04 EXTRA STOCK A. Deliver stock of maintenance material to Owner. Furnish maintenance material matching products installed, packaged with protective covering for storage and identified with appropriate labels. B. Spare Panels and Pedestals: Provide five (5) spare nonperforated panels and pedestals. END OF SECTION 20 October 1997 Access Flooring Carlsbad City Library 10270-5 96013 SECTION 10350 FLAGPOLES PART 1 - GENERAL 1 .Ol A. 1.02 A. B. 1.03 A. B. 1.04 A. RELATED DOCUMENTS Documents affecting work of this Section shall include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings SUBMITTALS Comply with pertinent provisions of Section 01300. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. 4. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. QUALITY ASSURANCE Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. Field Measurements: Take necessary measurements in the field to assure proper dimensions for the work of this Section. DELIVERY, STORAGE, AND HANDLING Comply with pertinent provisions of Section 01600. 20 October 1997 Carlsbad City Library Flagpoles 10350-l 96013 PART 2 - PRODUCTS 2.01 MATERIALS A. Flagpole: Cone tapered seamless aluminum, spun aluminum collar, 40’-0” high, Bone White Kynar enamel finish, with ball top ornament finished to match pole, by American Flagpole, Morgan-Francis Co., EMC, or approved equal. Provide 6’ x 10’ American flag. B. Base: Provide manufacturers standard base and anchorage system for type of flagpole installation required, including necessary brackets and bracing. C. Accessories: Manufacturer’s standard to suit size and type of pole, as follows: 1. Finial ball. 2. Double-truck. 3. Two 9” cleats. 4. Two continuous halyards of braided nylon with steel or bronze core, with 2 swivel snaps on each. 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 A. B. 3.02 A. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. 20 October 1997 Carlsbad City Library Flagpoles 10350-2 96013 B. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures. END OF SECTION 20 October 1997 Carlsbad City Library Flagpoles 10350-3 96013 SECTION 10410 DISPLAY CASES PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. 4. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 5. Color charts showing colors and finishes available from the proposed manufacturer in the specified products. 6. Samples of each item, color, pattern and finish available in specified grades from the proposed manufacturers. 1.03 QUALITY ASSURANCE A. Field Measurements: Take necessary measurements in the field to assure proper dimensions for the work of this Section. 1.04 DELIVERY, STORAGE, AND HANDLING A. Comply with pertinent provisions of Section 01600. PART 2 - PRODUCTS 2.01 MATERIALS 20 October 1997 Display Cases Carlsbad City Library 10410-1 96013 A. Manufacturers: Poblocki & Sons, Claridge Products & Equipment, Inc., or approved equal. To establish quality and quantities, products of Poblocki & Sons are described. B. Type A: 1. 2. 3. 4. 5. 6. 7. 8. 9. Locking Poster Case: Model B, Poblocki & Sons. Construction: complete case. Usage: Exterior. Mounting: Recessed, with face flush to stucco finish. Dimensions: Two at 24” W x 40”H masonry opening, and two at 32”W x 56”H masonry opening. Field verify all openings. Door Swing: Left hinged. Doors: Side hinged, glass with metal frame. Glazing: l/4” thick, clear tempered. Finish: Acrylic polyurethane, to match color of steel window sash. 10. Background: Black painted cork tackable surface. C. Type B: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Locking Poster Case: Model B, Poblocki & Sons. Construction: Complete case. Usage: Interior. Mounting: Recessed, with finish wood framing per casework detail. Dimensions: Refer to casework details. Field verify all openings. Door Swing: Sliding. Doors: Regular sliding doors with ratchet lock. Glazing: l/4” thick, clear tempered. Finish: Acrylic polyurethane, to match color of steel window sash. Background: l/4” natural cork. 20 October 1997 Display Cases Carlsbad City Library 10410-2 96013 2.02 OTHER MATERIALS ,- A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 A. B. 3.02 A. B. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, and the manufacturer’s recommended installation procedures. END OF SECTION 20 October 1997 Display Cases Carlsbad City Library 1041 o-3 96013 SECTION 10425 SIGNS PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: . 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. Include plans, elevations, and large scale sections of typical members and other components. a. Provide message list for each sign required, including large scale details of wording and lettering layout. b. For signs supported by or anchored to permanent construction, provide setting drawings, templates, and directions for installation of anchor bolts and other anchors to be installed as a unit of work in other sections. 4. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. C. Samples: Provide the following samples of each sign component for initial selection of color, pattern and surface texture as required and for verification of compliance with requirements indicated. 1. Samples for initial selection of color, pattern, and texture: a. Cast Acrylic Sheet and Plastic Laminate: Manufacturers color charts consisting of actual sections of material including the full range of colons available for each material required. 20 October 1997 Carlsbad City Library Signs 10425-l 96013 b. Aluminum: Samples of each finish type and color, on 6-inch long sections of extrusions and not less than 4-inch squares of sheet or plate, showing the full range of colors available. 2. Samples for verification of color, pattern, and texture selected and compliance with requirements indicated. a. Cast Acrylic Sheet and Plastic Laminate: Provide a sample panel not less than 8-l/2 inches by 11 inches for each material, color, texture, and pattern required. On each panel include a representative sample of the graphic image process required, showing graphic style, and colors and finishes of letters, numbers, and other graphic devices. 1.03 QUALITY ASSURANCE A. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. -B. Field Measurements: Take necessary measurements in the field to assure proper dimensions for the work of this Section. C. Sign Fabricator Qualifications: Firm experienced in producing signs similar to those indicated for this Project, with a record of successful in-service performance, and sufficient production capacity to produce sign units required without causing delay in the work. D. Single Source Responsibility: For each separate sign type required, obtain signs from one source of a single manufacturer. E. Design concept: The drawings indicate sizes, profiles, and dimensional requirements of signs and are based on the specific types and models indicated. sign units by other manufacturers may be considered provided deviations in dimensions and profiles do not change the design concept as judged by the Architect. The burden of proof is on the proposer. 1.04 DELIVERY, STORAGE, AND HANDLING A. Comply with pertinent provisions of Section 01600. PART 2 - PRODUCTS 2.01 MANUFACTURER A. Manufacturer: ASI Sign Systems, Inc., or approved equal. 2.02 INTERIOR PANEL SIGNS A. Panel Signs: ASI lnhouse Series with tactile letters and Grade 2 braille. 20 October 1997 Signs Carlsbad City Library 10425-2 96013 B. Cutout Letters and Numbers: ASI LPP Series cut acrylic letters. F~ 2.03 DIMENSIONAL LETTERS FOR BUILDING EXTERIOR A. Fabricated Aluminum Letters: Form individual letters and numbers by fabrication. Produce characters with smooth, flat faces, sharp comers, and precisely formed lines and profiles, free from pits, scale, sand holes, or other defects. Weld aluminum angle lugs into the back of characters and tap to receive threaded mounting studs. Comply with requirements indicated on drawings for finish, style, and size. 2.04 FINISHES A. Colors and Surface Textures: For exposed sign material that requires selection of materials with integral or applied colors, surface textures or other characteristics related to appearance, provide color matches, as selected by the Architect from the manufacturer’s standards. B. Aluminum Finishes: Class II Clear Anodized Fine Satin Finish, AA-M31 C21A31. 2.05 SIGNAGE TYPES A. Type A: Cut aluminum letters, clear anodized, mount on studs to solid blocking in framed walls, set in epoxy at concrete masonry walls. B. Type B: Clear dot fuse embedded acrylic tactile signs. Sign format and size as scheduled, surface mount per Section 1117B.5. C. Type C: Transfer sheet vinyl letters, on back side of glass where indicated. D. Type D: Acrylic signage for sanitary facilities surface mount per Section 1115B. E. Type E: Similar to Type B format “A” graphics, automotive paint on anodized aluminum. F. Type F: Accessible parking sign per Section 1129B. Refer to site plan. Automotive paint on anodized aluminum. Mount bottom edge of parking signs 36” above grade on galvanized l-112” dia. pipe. Additional message “Van Accessible” at one location. 2.06 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 SURFACE CONDITIONS A. Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. 20 October 1997 Signs Carlsbad City Library 10425-3 96013 B. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. 3.02 INSTALLATION A. Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. B. install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturers recommended installation procedures. C. Locate sign units and accessories where indicated, using mounting methods of the type described. 1. Install signs level, plumb, and at the height indicated, with sign surfaces free from distortion or other defects in appearance. - D. Wall-Mounted Panel Signs: Attach panel signs to wall surfaces using the methods indicated below. 1. Silicone-Adhesive Mounting: Use liquid silicone adhesive recommended by the sign manufacturer to attach sign units to irregular, porous, or vinyl-covered surfaces. Use double-sided vinyl tape where recommended by the sign manufacturer to hold the sign in place until the adhesive has fully cured. 2. Where signs must be surface-mounted to glazing, provide a black acrylic transfer sheet at opposite side of glass. E. Dimensional Letters and Numbers: Mount letters and numbers using standard fastening methods recommended by the manufacturer for letter form, type of mounting, wall construction, and condition of exposure indicated. Provide heavy paper template to establish letter spacing and to locate holes for fasteners, 1. Flush Mounting: Mount letters with backs in contact with the wall surface. 3.03 CLEANING AND PROTECTION A. After installation, clean soiled sign surfaces according to the manufacturer’s instructions. Protect units from damage until acceptance by the Owner. END OF SECTION 20 October 1997 Carlsbad City Library Signs 104254 96013 SECTION 10520 FIRE FIGHTING EQUIPMENT PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section shall include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. 4. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 5. Color charts showing colors and finishes available from the proposed manufacturer in the specified products. 1.03 QUALITY ASSURANCE A. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. 1.04 DELIVERY, STORAGE, AND HANDLING A. Comply with pertinent provisions of Section 01600. PART 2 - PRODUCTS 2.01 MATERIALS A. Manufacturers: J.L. Industries, Larsen’s Manufacturing Company, or approved equal. 20 October 1997 Fire Fighting Equipment Carlsbad City Library 10520-l 96013 B. Fire Extinguishers: Multi-purpose dry chemical type, Type 2A-l O-BC, 5 pounds capacity, in enameled steel container. C. Semi-Recessed Fire Extinguisher Cabinets: 1. Manufacturers standard enameled steel box with trim, frame, door and hardware to suit cabinet type, trim style, and door style indicated. 2. Door: “Dug panel. 3. Baked enamel finish, including cleaning and pretreatment, 2 coats baked enamel finish over shop prime coat and thermosetting top coat. 4. Provide fire rated lining at units located in rated partitions. 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 A. B. 3.02 A. B. C. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, the manufacturer’s recommended installation procedures and as directed by the Fire Marshal. Provide approved identification to meet Fire Marshal requirements. END OF SECTION 20 October 1997 Carlsbad City Library Fire Fighting Equipment 10520-2 96013 SECTION 10650 OPERABLE PARTITIONS PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. 4. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 5. Color charts showing colors and finishes available from the proposed manufacturer in the specified products. 6. Samples of each item, color, pattern and finish available in specified grades from the proposed manufacturers. C. Acoustical Certification from an independent testing agency stating that product and materials furnished comply with specified requirements. Include certified laboratory testing data indicating that panels and materials meet specified test requirements. Include STC ratings and square foot weight of panel. 1.03 QUALITY ASSURANCE A. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. B. Field Measurements: Take necessary measurements in the field to assure proper dimensions for the work of this Section. 20 October 1997 Operable Partitions Carlsbad City Library 10650-l 96013 C. Sound Transmission Requirements: Operable partition assembly tested in a full-scale opening (14 feet by 9 feet) for laboratory sound transmission loss performance in accordance with ASTM E 90, determined by ASTM E 413 and rated for a STC plus or minus 1 as indicated: 1. Sound Transmission Class (STC): 38. D. Fire Performance Characteristics: Provide operable partitions with Class A surface burning characteristics, as determined by testing assembled materials composed of surface coverings, backings, and other construction identical to those required in this section, per ASTM E 84, by a testing organization acceptable to authorities having jurisdiction. 1.04 DELIVERY, STORAGE, AND HANDLING A. Comply with pertinent provisions of Section 01600. PART 2 - PRODUCTS 2.01 MATERIALS A. Manufacturers: Modemfold, Inc., Advanced Equipment Corp., or approved equal. To establish quality and quantities, the products of Modemfold, Inc. are described. B. Operable Partitions: Modemfold ‘Acousti-Seal” Model 935, bi-parting sliding doors. B. Panel Face Sheets: Top reinforcing as required to support suspension components. Internal insulation as required to achieve specified acoustical rating. 1. Panel skins shall be gypsum board, ready for field painting. 2. Panel Thickness: 3 inches. 3. Panel Weight: As determined by panel construction, surface covering, and accessories. C. Carriers: Two steel carriers with four steel-tired ball bearing wheels at each panel/segment. D. Suspension Tracks: Heavy-duty steel, with overhead supports of adjustable steel hanger rods; heavy-duty, ball-bearing, trolley system supports specifically designed for use with size and type operable partition assembly indicated. Track deflection independent of structural support system no more than 11360th of opening width. 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. 20 October 1997 Operable Partitions Carlsbad City Library 10650-2 96013 PART 3 - EXECUTION .?- 3.01 A. B. 3.02 A. B. C. Install operable partitions and accessories in compliance with ASTM E 557. 3.03 ADJUST AND CLEAN .c A. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures, anchoring all components firmly into position for long life under hard use. Upon completion of the installation, inspect each component. 1. Verify that each item has been fabricated and installed in accordance with the specified requirements. 2. Make necessary adjustments. 3. Touchup as necessary to make surface blemishes permanently invisible to the unaided eye from a distance of five feet. END OF SECTION 20 October 1997 Carlsbad City Library Operable Partitions 10650-3 96013 SECTION 10700 MOTORIZED LOUVERS PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. 4. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 5. Color charts showing colors and finishes available from the proposed manufacturer in the specified products. 6. Samples of each item, color, pattern and finish available in specified grades from the proposed manufacturers. 1.03 QUALITY ASSURANCE A. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. B. Field Measurements: Take necessary measurements in the field to assure proper dimensions for the work of this Section. 1.04 DELIVERY, STORAGE, AND HANDLING A. Comply with pertinent provisions of Section 01600. 20 October 1997 Motorized Louvers Carlsbad City Library 10700-l 96013 PART 2 - PRODUCTS 2.01 MATERIALS A. Motorized Louvers: Skyshield Skylight Blind, Model No. 88, by Skyshield Products, Inc., DelRay Beach, FL (800) 962-7253, or approved equal, full black-out louvers with perimeter black-out frame, motorized with with manual switching, consisting of rack arm mechanisms, tilting devices, slats, and mountings. 1. Finish: Clear satin anodized aluminum. 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 A. B. 3.02 A. B. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures. END OF SECTION 20 October 1997 Carlsbad City Library Motorized Louvers 10700-2 96013 SECTION 10750 TELEPHONE SPECIALTIES PART 1 - GENERAL 1.01 RELATED DOCUMENTS A. Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer‘s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. 4. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 5. Color charts showing colors and finishes available from the proposed manufacturer in the specified products. 6. Samples of each item, color, pattern and finish available in specified grades from the proposed manufacturers, 1.03 QUALITY ASSURANCE A. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. 1.04 DELIVERY, STORAGE, AND HANDLING A. Comply with pertinent provisions of Section 01600. 20 October 1997 Carlsbad City Library Telephone Specialties 10750-l 96013 PART 2 - PRODUCTS 2.01 MATERIALS A. Manufacturers: Acoustics Development Corp., American Specialties, Inc., or approved equal. To establish quality and quantities, products of Acoustics Development Corp. are described. B. Telephone Encksure: Series No. 20, wall mounted recessed panel housing, with writing shelf, No. 4 satin finish stainless steel, by Acoustics Development Corp. 2.02 A. OTHER MATERIALS Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 A. B. 3.02 A. B. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, and the manufacturer’s recommended installation procedures. END OF SECTION 20 October 1997 Carlsbad City Library Telephone Specialties 10750-2 96013 SECTION 10800 TOILET ACCESSORIES -1-- 1 --..--.. YAK I 1 .Ol A. 1.02 A. B. C. 1.03 A. 1.04 A. B. C. D. E. 1.05 A. 1 - GtNtKAL RELATED DOCUMENTS Documents affecting work of this Section shall include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings SUBMITTALS Comply with pertinent provisions of Section 01300. Submit manufacturer’s catalog and data sheets, parts list, and installation requirements for each accessory item specified. Submit maintenance, operating instructions and keys required for each type of equipment and lock. QUALITY ASSURANCE Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. DELIVERY, STORAGE, AND HANDLING Comply with pertinent provisions of Section 01600. Deliver items in manufacturer’s original unopened protective packaging. Store materials in original protective packaging to prevent soiling, physical damage, or wetting. Handle so as to prevent damage to finished surfaces. Maintain protective covers on all units until installation is complete. Remove covers at final clean-up of installation. GUARANTEE Mirrors shall be guaranteed for 15 years against silver spoilage. Accessories guaranteed to be free from defects in workmanship and material for a period of one year. 20 October 1997 Carlsbad City Library Toilet Accessories 10800-l 96013 PART 2 - PRODUCTS 2.01 MATERIALS A. Manufacturers: Bobrick Washroom Equipment Co., or approved equal, as follows: 1. 2. 2A. 3. 4. 5. 6. 7. 8. 9. 9A. 9B. 9c. 9D. 9E. 10. 11. 12. 13. B-5805 Series, one piece grab bar, l-1/4” dia., 36” x 54”, satin finish, snap flange. (toilet partitions, Section 10155) (urinal screens, Section 10155) B-31 90, paper towel dispenser, recessed. B-43500, recessed sanitary napkin/tampon dispenser, 10 cents, “Contura” Series. B-43944, paper towel amd waste receptacle, 16 gal. capacity, recessed, “Contura” Series. B-8221, counter top mounted soap dispenser, 4” spout. B-290, stainless steel welded frame mirror. (toilet partitions, Section 10155) B-3579, combination toilet tissue/seat cover dispenser/napkin disposal, surface mounted (Women). B-3479, Combination toilet tissue/seat cover dispenser, surface mounted (Men). B-347, Combination toilet tissue/seatcover dispenser centered in parttion for two compartments (Men). B-357, Combination toilet tissue/seatcover dispenser/napkin disposal centered in parttion for two compartments (Women). B-3474, toilet tissue/seat cover dispenser, recessed (Men). B-3574, toilet tissue/seat cover dispenser, napkin disposal, recessed (Women). B-51 81, phenolic folding shower seat. (service sink, Div. 15) (floor drain, Div. 15) B-224, mop rack with shelf 36” long, stainless steel. 20 October 1997 Toilet Accessories Carlsbad City Library 10800-2 96013 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. B-683, stainless steel shelf (Shower Room). B-4063, recessed soap dispenser “Contura” Series. (pipe insulation, Div. 15) (2” ceramic tile, Section 09330) B-212, hook and bumper. Folding Changing Table, Koala Bear Kare Changing Station, horizontal design. B-672, double robe hook, stainless steel. B-6047, extra heavy duty stainless steel curtain rod, with: B-204-1 stainless steel hooks B-204-2 vinyl shower curtain B-60, soap dispenser, translucent plastic. (shower head, Div. 15) (controls, Div. 15) B-58616.99, one piece grab bar (shower) 24” x 36”, peened grip, snap flange. Teledyne Water Pik, 60” flexible shower hose 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 SURFACE CONDITIONS A. Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. 1. Check wall opening for correct dimensions, plumbness of blocking or frames, and other preparation that would affect installation of accessories. 2. Check areas to receive surface mounted units for conditions that would affect quality and execution of work. 3. Verify spacing of plumbing fixtures that would affect installation of accessories. 20 October 1997 Toilet Accessories Carlsbad City Library 10800-3 96013 8. Commencement Of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. 3.02 INSTALLATION A. Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. B. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturers recommended installation procedures, anchoring all components firmly into position for long life under hard use. C. Install accessories at locations and heights indicated, level and plumb. Installation methods shall be in accordance with manufacturer’s recommendations. All exposed fasteners to be tamperproof. Finish of exposed fasteners to match items secured. D. Install manufacturers recommended anchor system for all grab bars. E. Conceal evidence of drilling, cutting and filing on adjacent finishes. F. Fit flanges of accessories snug to wall surfaces. Provide for calking in gaps between 90 deg. return flanges and finish wall surface after accessories are installed. 3.03 ADJUST AND CLEAN A. Adjust accessories for proper operation. B. Clean and polish exposed surfaces prior to final inspection. C. Deliver accessories schedule, keys and parts manual as part of project close-out documents. For Owner’s permanent records, provide two sets of the following items of manufacturer’s literature: 1. Technical data sheets of each item used for the project. 2. Service and parts manuals. 3. Name of local representative to be contacted in the event of need of field service or consultation. END OF SECTION 20 October 1997 Carlsbad City Library Toilet Accessories 108004 96013 SECTION 11026 WALL SAFES PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. 4. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 1.03 QUALITY ASSURANCE A. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. 1.04 DELIVERY, STORAGE, AND HANDLING A. Comply with pertinent provisions of Section 01600. PART 2 - PRODUCTS 2.01 MATERIALS A. Wall Safes: Model Bl317, by Allied Safe and Vault Co., Inc., or approved equal. Net inside dimensions of safe shall be 12-l/4” wide x 15” deep x 12” high. 20 October 1997 Carlsbad City Library Wall Safes 11026-l 96013 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 A. B. 3.02 -A. B. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, and the manufacturers recommended installation procedures. END OF SECTION 20 October 1997 Carlsbad City Library Wall Safes 11026-2 96013 SECTION 11050 LIBRARY EQUIPMENT PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. 4. Manufacturers recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 5. Samples: 6” x 6” samples of each exposed finish required. 1.03 QUALITY ASSURANCE A. Single-Source Responsibility: Obtain library equipment from a single manufacturer for entire project. 1.04 DELIVERY, STORAGE, AND HANDLING A. Comply with pertinent provisions of Section 01600. PART 2 - PRODUCTS 2.01 MATERIALS A. Book Depository: 1. Locking Book Depository: Model No. 1112SD, by Mosler, Inc., or approved equal. 20 October 1997 Library Equipment Carlsbad City Library 11050-l 96013 2. Locking Video Depository: Model No. 1112SD, by Mosler, Inc., or equal. 3. Return: Model No. K-300, 47” H x 43” W.x 32” D, by Kingsley, Inc., or approved equal 4. Fasteners: Cadmium-plated or zinc-plated steel, manufacturer’s standards and sizes. B. Book Security Bystem: 3M Model 3802 Dual Aisle Detection System with integral electronics package and patron counter, by 3M Library Systems, St. Paul, MN (800) 328- 0067. Two aisles, 36” clear. Floor mounted system, wiring under floor. See Contractor instructions for Model No. 3802 with Buried Cable. 2.02 OTHER MATERIALS A, Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 A. B. 3.02 A. B. C. D. 3.03 A. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section, INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures. Install book depository unit in wall construction at location indicated. Book Security System to be installed by trained employees of the vendor. Contractor to coordinate electrical and finish work per manufacturer’s recommendations. ADJUST AND CLEAN Adjust units after installation to ensure that units are level and that moving parts operate freely and in manner intended. 20 October 1997 Library Equipment Carlsbad City Library 11050-2 96013 B. Clean exposed surfaces and touch-up or replace damaged or marred finishes. F-- 3.04 TRAINING A. Training of library employees shall be provided by manufacturer at time of installation without additional charge. END OF SECTION 20 October 1997 Carlsbad City Library Library Equipment 11050-3 96013 PART 1.01 A. 1.02 A. B. 1.03 A. B. 1.04 A. SECTION 11055 BOOK AND VIDEO RETURNS 1 - GENERAL RELATED DOCUMENTS Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. SUBMITTALS Comply with pertinent provisions of Section 01300. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. 4. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 5. Color charts showing colors and finishes available from the proposed manufacturer in the specified products. 6. Samples of each item, color, pattern and finish available in specified grades from the proposed manufacturers. QUALITY ASSURANCE Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. Field Measurements: Take necessary measurements in the field to assure proper dimensions for the work of this Section. DELIVERY, STORAGE, AND HANDLING Comply with pertinent provisions of Section 01600. 20 October 1997 Carlsbad City Library Book and Video Returns 11055-I 96013 PART 2 - PRODUCTS 2.01 MATERIALS A. Book Returns: Model K-300 Curbside Book Return, 47” high;43” x 52” base, with self- closing, fire deterrent book door, by Kingsley Library Equipment Co., or approved equal. Color to be selected by the Architect. B. Video Returns: -Model KVC-2000 video cassette return, 47” high, 24” x 24” base, by Kingsley Library Equipment Co., or approved equal. Color to be selected by the Architect. 2.02 A. OTHER MATERIALS Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. ’ PART 3 - EXECUTION 3.81 A. B. 3.02 A. B. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section where directed in strict accordance with the original design, the approved Shop Drawings, and the manufacturer’s recommended installation procedures. END OF SECTION 20 October 1997 Carlsbad City Library Book and Video Returns 11055-2 96013 YAK I - - -- 1 - GENERAL 1.01 A. 1.02 A. B. C. D. E. F. 1.03 A. B. C. RELATED DOCUMENTS Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. SUBMITTALS Comply with pertinent provisions of Section 01300. Product Data: Submit manufacturer’s specifications, installation instructions, and general recommendations, including data which substantiates that materials comply with requirements. Provide all equipment and accessories for a complete operating performance stage. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. Certification: Submit manufacturer’s certifications that each fabric used in stage curtains complies with requirements for flame resistance. Shop Drawings: Submit shop drawings, including plans, elevations, and detail sections of typical rigging elements. Show anchors, hardware, operating equipment, and other components included in manufacturer’s standard product. Samples: Submit fabric manufacturer’s standard color card, together with 12” square physical sample (any color) for each fabric required. QUALITY ASSURANCE Fabricator/Installer Qualifications: Firm with not less than five years of successful experience in fabrication and installation of stage curtains similar to those required for this project. Flame Resistance Requirements: Provide stage curtains which are certified to be flame resistant in accordance with requirements of NFPA 701. Permanently attach label to each curtain indicating whether curtain is permanently and inherently flame resistant, or whether it will require retreatment after dry cleaning Field Measurements: Take necessary measurements in the field to assure proper dimensions for the work of this Section. SECTION 11061 STAGE RIGGING AND CURTAINS f- 20 October 1997 Carlsbad City Library Stage Rigging and Curtains 11061-I 96013 1.04 DELIVERY, STORAGE, AND HANDLING A. Comply with pertinent provisions of Section 01600. PART 2 - PRODUCTS 2.01 MATERIALS A. Cyclorama Setting - Rear Curtains and Valance Fabric: 1. Woven Cotton Velour: Napped fabric of 100% cotton: 54” width minimum; not less than 40 backing ends per inch, 40 pile ends per inch, and 32 picks per inch; 640 pile tufts per square inch. Heavy Weight Fabric weighing not less than 23 ounces per linear yard before flameproofing, with pile height of approximately 125 mils. 2. Subject to compliance with requirements, provide one of the following heavy weight velour fabrics: a. “Saluda”; Baxter-Kelicy Mills. b. “Symphony”; Dazians, Inc. C. “Memorable”; K&M Fabrics, Inc. d. ‘Wilson”; Melfabco, Inc. 3. Colors: Match Architect’s samples. B. Metal Products: 1. Galvanized Steel Sheet: Zinc-coated carbon steel sheet of commercial quality complying with ASTM A 526, G60 zinc coating; 14 gage minimum thickness. (Paint as noted above). 2. Aluminum: Alloy and temper recommended by manufacturer for strength and corrosion resistance, mill finish, ASTM B 221 for extrusions. 3. Supports, Clamps, and Anchors: Sheet steel in manufacturer’s standard gages. galvanized after fabrication in accordance with ASTM A 153, Class B. 4. Support Chain: Not less than 2/O welded link chain. 5. Inserts, Bolts, and Fasteners: Manufacturer’s standard units, unless otherwise indicated. 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. 20 October 1997 Stage Rigging and Curtains Carlsbad City Library 11061-2 96013 2.03 FABRICATION F-- A. Cyclorama Setting: 1. Rear Curtains: Shall consist of four panels containing sufficient width to provide 50% additional fullness, and shall be box pleated to heavy jute webbing at the top so that when in operation all strain will be carried by the webbing with no pull on the fabric. The webbing shall be of proper length to fit specified track, and set with #2 grommets 12” O.C. as a means of attaching to tile traverse track. Bottom hems shall be not less than 6” deep with a separate interior fabric chain pocket with cadmium plated jack chain weighing no less than one pound to three feet of chain. Stitch chain pocket so chain rides 2-l above bottom edge of curtain. Provide 9” side hems on leading edges, 24” side hems on offstage edges. 2. Valance: Shall consist of one panel containing sufficient width to provide 50% additional fullness, and shall be box pleated to heavy jute webbing at the top. Valance shall be constructed for tack-on installation without grommets or mounting hardware. Provide 3” bottom hem. B. Curtain Tracks: 1. Cyclorama Track: Back Curtain Track shall be Atlas Silk Model No. 300, Stagecraft #1400, or approved equal, complete with all necessary components. Provide continuous track for walk/draw operation. Track length as required for specified curtains as shown on drawing. 7 PART 3 - EXECUTION 3.01 A. B. 3.02 A. 3.03 A. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. PREPARATION Furnish layouts for support beams, inserts, clips and other supports required to be installed by other trades for support of tracks and battens. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. f- 20 October 1997 Stage Rigging and Curtains Carlsbad City Library 11061-3 96013 B. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures. C. Ceiling Mounted Track: Drill track at intervals not greater than manufacturer’s recommended spacing and fasten either directly to structures or to inserts, eye-screws or other devices which are secure and appropriate to substrate, and which will not deteriorate or fail with age or elevated temperatures. D. Curtains: 1. Track Hung: Secure curtains to track carriers with track manufacturer’s special heavy duty “S” hooks or snap hooks. 2. Tack-on: Secure Curtains to nailer in such a manner as to hide fasteners. END OF SECTION 20 October 1997 Carlsbad City Library Stage Rigging and Curtains 11061-4 96013 SECTION 11132 PROJECTION SCREENS /-- PART 1.01 A. 1.02 A. B. 1.03 A. B. C. 1.04 A. B. 1 - GENERAL RELATED DOCUMENTS Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. SUBMITTALS Comply with pertinent provisions of Section 01300. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. 4. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. QUALITY ASSURANCE Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. Field Measurements: Take necessary measurements in the field to assure proper dimensions for the work of this Section. Provide projection screen as a complete unit produced by a single manufacturer, including necessary mounting brackets, accessories, fittings and fastenings. DELIVERY, STORAGE, AND HANDLING Comply with pertinent provisions of Section 01600. Do not deliver projection screens until building is enclosed and ready for screen installation. Protect screens from damage during delivery, handling, storage and installation. 20 October 1997 Projection Screens Carlsbad City Library 11132-l 96013 PART 2 - PRODUCTS 2.01 MATERIALS A. Maufacturers: Stewart Filmscreen Corp., Torrance, CA (800) 762-4999, Da-Lite Screen Company, Inc., Warsaw, IN (800) 622-3737, or approved equal. B. Auditorium Room 128, Rear Projection Screen: 1. Manufacturer: Stewart Filmscreen Corp. 2. Model: Stewart Model A-B. 3. Size: Image lo’-0” wide x 7’6” high, with 6” black drop above image, black edges at sides and black bottom batten. 4. Motor: Internal electric 120V AC 60HZ motor with low voltage switching and adjustable front limit switching. 5. Case: Aluminum. 6. Finish: Paint exposed portion of case to match adjacent ceiling. 7. Mount: Recessed ceiling mount. 8. Screen: Stewart Filmscreen 200 (2.0 Gain), Seamless Rear Projection Screen. C. Auditorium Room 128, Front Projection Screen: 1. Manufacturer: Da-Lite Screen Company, Inc. 2. Model: Director Electrol. 3. Size: Image 1 O’-0” wide x lo’-0” high, with 12” black drop above image. 4. Motor: Internal electric 120V AC 60HZ motor with low voltage switching and adjustable front limit switching. 5. Case: Aluminum. 6. Finish: Paint exposed portion of case to match adjacent ceiling. 7. Mount: Recessed ceiling mount. 8. Screen: Da-Lite Matte White Screen. D. Meeting Room 150, Front Projection Screen: 1. Manufacturer: Da-Lite Screen Company, Inc. 20 October 1997 Projection Screens Carlsbad City Library 11132-2 96013 2. Model: Director Electrol. 3. Size: Image 8’-0” wide x 6’-0” high. 4. Motor: Internal electric 120V AC 60HZ motor with low voltage switching and adjustable front limit switching. 5. Case: Aluminum. 6. Finish: Paint exposed portion of case to match adjacent ceiling. 7. Mount: Recessed ceiling mount. 8. Screen: Da-Lite Matte White Screen. 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 A. B. 3.02 A. B. 3.03 A. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures, anchoring all components firmly into position for long life under hard use. ADJUST AND CLEAN Upon completion of the installation, inspect each component. 1. Verify that each item has been fabricated and installed in accordance with the specified requirements. 20 October 1997 Projection Screens Carlsbad City Library 11132-3 96013 2. Make necessary adjustments. END OF SECTION 20 October 1997 Carlsbad City Library Projection Screens 11132-4 96013 SECTION 11452 APPLIANCES PHK I 1.01 A. 1.02 A. B. 1.03 A. B. 1.04 A. #- QUALITY ASSURANCE Manufacturer Qualifications: Obtain required products from a single manufacturer. Accessories: Provide accessory items only as produced or recommended by manufacturer of primary products. DELIVERY, STORAGE, AND HANDLING Comply with pertinent provisions of Section 01600. 20 October 1997 Carlsbad City Library 1 - CjtNtKAL RELATED DOCUMENTS Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. SUBMITTALS Comply with pertinent provisions of Section 01300. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. 4. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 5. Color charts showing colors and finishes available from the proposed manufacturer in the specified products. 6. Samples of each item, color, pattern and finish available in specified grades from the proposed manufacturers. Appliances 11452-l 96013 PART 2 - PRODUCTS 2.01 A. B. -C. D. 2.02 A. MATERIALS Refrigerator: The design is based on General “Profile” Series, 24.7 cu. Ft., Model TBX25PAY. 1. Size: 67” H x 34-l/2” W x 31” D (without handle). 2. White. Microwave: The design is based on General Electric “Spacemaker II” Model JEM25WV. 1. Nominal Size: 16-l/4” H x 26-l/8” W x 16” D. 2. Color: White on white. 3. Provide “built-in” installation kit. Under-Counter Refrigerator: The design is based on General Electric “Spacemaker” Model TAXGSNX with custom trim kit to match cabinets. 1. Size: 34-l/4" H x 23-5/8” W x 25-7/8” D. Dishwasher: The design is based on General Electric “Quiet-Power Plus” Model GSD1380XWW. Color to be white on white. OTHER MATERIALS Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 A. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. B. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. 3.02 INSTALLATION A. Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. 20 October 1997 Carlsbad City Library Appliances 11452-2 96013 B. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, and the manufacturer’s recommended installation procedures. 3.03 CLEANING A. Upon completion, clean all surfaces which have become soiled or coated as a result of work of this section, using proper methods which will not scratch or otherwise damage finished surfaces. B. for cleaning, use only products and techniques acceptable to manufacturer of products being cleaned. 3.04 PROTECTION A. Institute protective procedures and install protective materials as required to ensure that work of this section will be without damage or deterioration at substantial completion. END OF SECTION 20 October 1997 Appliances Carlsbad City Library 11452-3 96013 SECTION 12505 SHUTTERS PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. 4. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 1.03 QUALITY ASSURANCE A. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. B. Field Measurements: Take necessary measurements in the field to assure proper dimensions for the work of this Section. 1.04 DELIVERY, STORAGE, AND HANDLING A. Comply with pertinent provisions of Section 01600. PART 2 - PRODUCTS 2.01 MATERIALS A. Shutters: “Ante Bellurn”, 3-l/2” wide shutters with l-1/4” stiles, painted, by Pinecrest, or approved equal. 20 October 1997 Shutters Carlsbad City Library 12505-l 96013 1. Color to be selected by the Architect. 2. Panel sizes indicated on drawings. 3. Lay out shutter panels to align with vertical window mullions. Coordinate dimensions as required. 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 A. B. 3.02 A. B. C. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, and the manufacturer’s recommended installation procedures. Position shutters plumb and true, securely anchored in place with recommended hardware and accessories. END OF SECTION 20 October 1997 Carlsbad City Library Shutters 12505-2 96013 SECTION 12512 HORIZONTAL LOUVER BLINDS PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. 4. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 5. Color charts showing colors and finishes available from the proposed manufacturer in the specified products. 6. Samples of each item, color, pattern and finish available in specified grades from the proposed manufacturers. 1.03 QUALITY ASSURANCE A. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. B. Provide complete assemblies produced by one manufacturer for each type required, including hardware, accessory items, mounting brackets, and fastenings. 1.04 DELIVERY, STORAGE, AND HANDLING A. Comply with pertinent provisions of Section 01600. 20 October 1997 Horizontal Louver Blinds Carlsbad City Library 12512-1 96013 PART 2 - PRODUCTS 2.01 HORIZONTAL BLINDS A. Manufacturers: Del Mar Window Coverings, Hunter Douglas, Inc., Levelor Lorentzen, Inc., or approved equal. B. Manufacturers standard vertical lifting and horizontal tilting unit complete with headrail, bottom rail, slate, and accessories as follows: 1. 2. 3. 4. 5. 6. 7. 8. 9. Headrail formed from sheet steel into channel-shaped section housing tilting mechanism; with top and end braces, top cradles, cord lock and required accesso- ries; finished to match slats. Bottom rail formed from steel sheet into tubular shape, with end caps, finished to match slats. Aluminum slats formed from spring-tempered aluminum with manufacturers standard baked enamel finish, slat width 1 -inch (25mm) nominal slats, with other components sized to suit. Ladders: Braided polyester cord design with integrally braided ladder rungs. Tilting mechanism to hold tilting rod, slats and bottom rail at any set angle, wand operation. Lifting mechanism consisting of crash-proof cord locks with cord separators, braided polyester or nylon lift cords, and cord equalizers. Installation brackets, including mounting hardware, as recommended by manufactur- er for installation indicated. Operation to provide full-tilting slats rotating approximately 180 deg with operating controls on left side; full height raising with lifting cord locks and cords on right-hand side of units, unless otherwise indicated. Finish units with manufacturer’s standard baked-on synthetic enamel finish. Colors as scheduled on the drawings, 2.02 FABRICATION A. Fabricate units to completely fill openings as indicated, from head-to-sill and jamb-to- jamb. 2.03 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. 20 October 1997 Horizontal Louver Blinds Carlsbad City Library 12512-2 96013 PART 3 - EXECUTION r 3.01 A. B. 3.02 A. B. C. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, and the manufacturer’s recommended installation procedures. Provide units plumb and true, securely anchored in place with recommended hardware and accessories to provide smooth, easy operation. END OF SECTION 20 October 1997 Horizontal Louver Blinds Carlsbad City Library 12512-3 96013 SECTION 12530 DRAPERY AND CURTAIN HARDWARE PART 1 - GENERAL ,- 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. 8. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. 1.03 QUALITY ASSURANCE A. Field Measurements: Take necessary measurements in the field to assure proper dimensions for the work of this Section. 1.04 DELIVERY, STORAGE, AND HANDLING A. Comply with pertinent provisions of Section 01600. PART 2 - PRODUCTS 2.01 MATERIALS A. Drapery: Leo-P fabric, No. 2006-802 color, 66” wide, by DesignTex, or approved equal. Fiber shall consist of 80% polyester, 18% silk, and 2% flax, and shall meet Class A flamespread rating in accordance with ASTM E 84, and State of California Technical bulletin No. 117, Section E (CS-191-53). B. Curtain Track: Kirsch Co., or approved equal. Provide all bearings, stops, hooks and the like as required for a complete operating system. f- 20 October 1997 Drapery and Curtain Hardware Carlsbad City Library 12530-l 96013 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 A. B. 3.02 -A. B. SURFACE CONDITIONS Examine the areas and conditions under which work of this Section will be performed. Conect conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures. END OF SECTION 20 October 1997 Carlsbad City Library Drapery and Curtain Hardware 12530-2 96013 SECTION 12710 AUDITORIUM SEATING PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. 1.02 SUBMITTALS A. Comply with pertinent provisions of Section 01300. B. Product Data: Submit the following: 1. Materials list of items proposed to be provided under this Section. 2. Manufacturer’s specifications and other data needed to prove compliance with the specified requirements. 3. Shop drawings prepared from Architect’s drawings and from field measurements including lay out of seating units, chair sizes, and aisle widths, in sufficient detail to show fabrication, installation, anchorage, and interface of the work of this Section with the work of other Sections. 4. Manufacturer’s recommended installation procedures which will become the basis for accepting or rejecting actual installation procedures used on the Work. C. Samples: Submit, for verification purposes, samples of each exposed material from which seating units and accessories are composed, in each color, finish, pattern, and texture indicated. If these qualities are not indicated, submit, for initial selection, manufacturer’s color charts or samples of actual materials showing full range of standard colors, finishes, patterns, and textures available. Include samples of the following: 1. Fabric. 2. Plastic laminate. 3. Baked enamel finishes for metal components. 4. Wood materials and finishes. 5. Molded plastic. 6. Exposed fasteners. f- 20 October 1997 Auditorium Seating Carlsbad City Library 12710-l 96013 D. E. 1.03 A. B. C. C. D. E. F. 1.04 A. B. C. D. Certification: Submit certificate from manufacturer that materials provided for auditorium and theater seating have met fire performance requirements. Qualification data to demonstrate Installer’s capabilities and experience. Include list of completed projects with project name, addresses, names of Architects and Owners, plus other information specified. QUALITY ASSURANCE Compatibility: Provide each type of auditorium seating by a single manufacturer, including accessories, mounting,and installation components. Installer Qualifications: Engage a manufacturer-approved, locally based, experienced Installer who regularly installs and services auditorium and theater seating similar in kind, quality, and extent to that indicated for Project. Sizes and Layout: Provide varying width backs and seats as necessary to comply with approved shop drawings, with standards in each row spaced laterally so that end stan- dards are in alignment from first to last row, regardless of whether aisles are constant width or converging. Fire Performance Characteristics of Upholstered Seating: Provide upholstered auditorium and theater chairs which have been tested and certified as complying with BIFMA F-l sponsored by the Business and Institutional Furniture Manufacturer’s Association. Fabric: Provide fabric complying with Class 1 flammability requirements of the U.S. Department of Commerce Commercial Standard 191-53 per Bulletin No. 117 (California Code). Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. Field Measurements: Take necessary measurements in the field to assure proper dimensions for the work of this Section. DELIVERY, STORAGE, AND HANDLING Comply with pertinent provisions of Section 01600. Deliver seating in manufacturers unopened cartons clearly labeled with manufacturers name and contents. Store seating in dry location protected from damage and soiling under environmental conditions acceptable to manufacturer. Handle seating in a manner to prevent damage. 20 October 1997 Auditorium Seating Carlsbad City Library 12710-2 96013 1.05 /c A. 1.06 EXTRA MATERIALS A. Deliver extra materials to Owner. Furnish extra materials described below matching products installed, packaged with protective covering for storage and identified with labels clearly describing contents. PROJECT CONDITIONS Environmental Conditions: Do not install seating until space is enclosed and weatherproof, wet-work in space is complete and nominally dry, installation of finishes including painting is complete, other units of Work above ceiling are complete; and ambient temperature and humidity conditions will be continuously maintained at values near those indicated for final occupancy. 1. Upholstery fabric in size and quantity required to reupholster 2 percent of each size of installed seats and backs. PART 2 - PRODUCTS 2.01 MATERIALS A. Seating: Auditorium seating shall be Marquee No. 52548 by Irwin Seating Company, or approved equal. B. Steel: All steel shall have smooth surfaces and shall be of sufficient gage thickness and designed to withstand strains of normal use and abuse. C. Wood: 1. Plywood, exposed or concealed, shall be hardwood. All plywood shall be hot press laminated using high frequency process. Interior plies shall be Class 3, or better. Exposed exterior plies shall be Class 1, and selected as to color. 2. All exposed hardwood, solid or veneer, shall be plain-sliced maple. 3. Particle board core shall be resin bonded of wood particles, 5/8” minimum thickness, 55 lb./cubic foot density. D. Injection molded plastic shall be one-piece, high impact, linear polyethylene with built-in ultra-violet light inhibitors to retard fading, and anti-static compounds to retard dirt attraction. E. Plastic laminate shall be composed of a core of kraft paper impregnated with phenolic resins, decorative surface sheet, and overlay sheet containing melamine. Plastic shall meet or exceed performance standards as established by NEMA. 1. Horizontal surfaces thickness, 0.050”. 2. Vertical surfaces thickness, 0.030”. 20 October 1997 Carlsbad City Library Auditorium Seating 12710-3 96013 F. Plastic shall have a maximum bum rate of 1” per minute when tested in accordance with ASTM D 635, or Department of Transportation Motor Vehicle Safety Standard No. 302. G. Fabric: “Cordura” S/l01 “Powertwill” 827 Copen, by Irwin Seating Company, or approved equal H. Padding Material: Seat and back padding material shall be of new (prime manufacture) polyurethane foam. Padding material shall comply with the flammability requirements outlined in the California Technical Information Bulletin No. 117, Resilient Cellular Materials, Section A & D dated February 1975, when tested in accordance with Federal Test Method Standard 191, Method 5903.2. 2.02 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. 2.03 FABRICATION -A. Fabricate auditorium seating units in contoured form for maximum comfort, using materials which are carefully selected to be free of defects, objectionable projections, or irregularities. Smoothly round comers, edges, and exposed fasteners, to present least possible snagging and pinching hazards. 1. The face of the seat and the face of the back shall be upholstered, while rear-of-the- back, the seat shell insert, and the aisle standard decorator panel shall be of solid hardwood or veneer of the identical species. 2.04 FINISHES A. Iron and Steel: Unless otherwise indicated, finish exposed iron and steel components with manufacturer’s baked-on enamel, in color(s) as selected by Architect from manufacturer’s standards. B. Wood and Plywood: Seal and stain wood to match Architect’s sample, and apply lacquer in sufficient film thickness to afford protection under heavy usage. PART 3 - EXECUTION 3.01 SURFACE CONDITIONS A. Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. B. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. 20 October 1997 Auditorium Seating Carlsbad City Library 12710-4 96013 3.02 INSTALLATION A. Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. B. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures. C. Install chairs in locations indicated on approved shop drawings, with required clearances, elevations, and sight lines. D. Standards: Install standards in locations necessitated by seating layout, with each standard attached to substrate by not less than 2 anchoring devices of recommended size. E. Chairs: Install chairs by mounting components to standards or brackets mounted on standards, using manufacturer’s recommended hardware and fasteners. Insure that chairs in curved rows are installed at proper radius, and verify that moving components operate properly. 3.03 ADJUST AND CLEAN A. Adjust seat uplift mechanisms as required to assure that seats in each row are aligned when in upright position. B. Touch-up minor abrasions and imperfections in painted finishes with coating which matches factory-applied finish. C. Replace any upholstery which has been damaged in installation. END OF SECTION ,- 20 October 1997 Auditorium Seating Carlsbad City Library 12710-5 96013 SECTION 14212 HYDRAULIC PASSENGER ELEVATORS PART 1 - GENERAL 1 .Ol RELATED DOCUMENTS A. Documents affecting work of this Section include, but are not necessarily limited to, the Agreement, General Conditions, Supplementary Conditions, Sections in Division 1 of these Specifications, and the Drawings. 1.02 SYSTEM DESCRIPTION A. Elevator El: 1. Capacity: 3,500 pounds. 2. Car speed: 125 ft. per minute 3. Operation: Selective collective microprocessor control with door nudging (non- proprietary control requiring no special proprietary hand held tools, leased special equipment, etc.) 4. Car Inside Dimension: 6’-8” x 5-5” minimum 5. Power Supply: 480 volts, three phase, 60 HZ 6. Machine Location: Adjacent to shaft 7. Travel: 14’-0” 8. Stops: Two. 9. Openings: Front, 3’-6”, left hand. IO. Hoistway Entrances: UL labeled with square design frames 11. Type: Two speed 12. Hoistway Size: 8’4” x 6’-11” 13. Finish: a. Door Panels: Stainless steel No 4 satin finish b. Frames: Stainless steel No. 4 satin, unit type C. Sills: aluminum 20 October 1997 Hydraulic Passenger Elevators Carlsbad City Library 14212-1 96013 14. Door Operation: Power operated, heavy duty operator, power eyes door protection 15. Car Enclosure: Dover Seville 35 a. b. C. d. e. f. 9. h. i. j. Plastic laminate wall Stainless steel car door, fixed front return, entrance columns and header, and base material Cab Height: 8’-0” Ceiling Type: Vinyl egg crate diffusers in clear anodized aluminum frame with fluorescent lighting Rear Handrail: single stainless steel bar Single Handrail: single stainless steel bar Car Sill: Aluminum Single speed exhaust fan Car pads and hooks Finish Flooring: Primary carpet specified in Section 09680. 16. Signals: Integral car operation panel, recessed flush mounted Braille plates, 2” digital car position indicator, car direction indicator in car column, integral hairline fit door telephone cabinet with auto telephone dialer, and one hall push button riser B. Elevator E2: 1. 2. 3. Capacity: 2,500 pounds. Car speed: 125 ft. per minute Operation: Selective collective microprocessor control with door nudging (non- proprietary control requiring no special proprietary hand held tools, leased special equipment, etc.) 4. Car Inside Dimension: 6’-8” x 4’-3” minimum. 5. Power Supply: 480 volts, three phase, 60 HZ 6. Machine Location: Adjacent to shaft 7. Travel: 14’-0” 8. Stops: Two. 20 October 1997 Hydraulic Passenger Elevators Carlsbad City Library 14212-2 96013 9. Openings: Front 10. Hoistway Entrances: UL labeled with square design frames 11. Type: Center opening 12. Size: 3’6” x 7’-0” 13. Finish: a. Door Panels: Stainless steel No 4 satin finish b. Frames: Stainless steel No. 4 satin, unit type c. Sills: aluminum d. Door Operation: Power operated, heavy duty operator, power eyes door protection 14. Car Enclosure: Dover Marquis 25 a. b. C. d. e. f. 9. h. i. j. Plastic laminate wall Stainless steel car door, fixed front return, entrance columns and header, and base material Cab Height: 8’-0” Ceiling Type: Vinyl egg crate diffusers in clear anodized aluminum frame with fluorescent lighting Rear Handrail: single stainless steel bar Single Handrail: single stainless steel bar Car Sill: Aluminum Single speed exhaust fan Car pads and hooks Finish Floor: Primary carpet specified in Section 09680. 15. Signals: Integral car operation panel, recessed flush mounted Braille plates, 2” digital car position indicator, car direction indicator in car column, integral hairline fit door telephone cabinet with auto telephone dialer, one hall push button riser, hall lanthern and floor landing numbers on both sides of door jamb. 20 October 1997 Hydraulic Passenger Elevators Carlsbad City Library 14212-3 96013 1.03 A. 1.04 A. B. -C. D. 1.05 A. B. C. D. E. F. REGULATORY REQUIREMENTS Conform to: 1. ANSI A17.1 - American Standard Safety Code for Elevators, Dumbwaiters, Escalators, and Moving Walks. 2. Applicable provisions of the Elevator Safety Orders of the State, Standard Building Code, current edition, Handicapped Requirements, and all other applicable local and state rules and regulations. SUBMITTALS Comply with applicable provisions of Section 01300. Samples: Submit samples of all exposed finishes. 1. Submit actual finish on the base material which is to be installed. Submit shop drawings and product data indicating space requirements, general arrangement of elevator equipment, and material being supplied. Show connections, attachments, reinforcing, anchorage and location of exposed fastenings, and location and amount of loads and reactions to be carried on the building structure. 1. If substitutions of controls or elevator equipment requires any changes in the electrical work from that shown on the drawings, the extra cost of the equipment or electrical work shall be the responsibility of the elevator contractor. Submit descriptive brochures or detail drawings of landing buttons, hall fixtures, floor numbers, car operating panels, car interior and hoistway doors and frames for review. MAINTENANCE SERVICE Maintain entire elevator installation for one year after acceptance by the Owner. Include systematic examination, adjustment and lubrication of elevator equipment, repair or replace worn electrical and mechanical parts of the elevator equipment using only genuine standard parts produced by manufacturer of equipment concerned. Replace seals, packing, and valves to maintain required factor of safety. Perform work without removing cars during peak traffic periods. Provide 24 hour emergency call back service during maintenance period. Ensure that competent personnel handle maintenance service. Maintain locally an adequate stock of parts for replacement or emergency purposes and have qualified personnel available at such places to ensure the fulfillment of this service without unreasonable loss of time. 20 October 1997 Hydraulic Passenger Elevators Carlsbad City Library 14212-4 98013 1.06 F-- A. B. C. D. 1.07 A. 8. C. Control Wiring: All low voltage and line voltage conduit, wiring, and junction/outlet boxes shall be provided in this section. Installation of these items shall comply with Division 16. .F- 1.08 WARRANTY A. Provide special project warranty, signed by Contractor, Installer and Manufacturer, agreeing to replace/repair/ restore defective materials and workmanship of elevator work during warranty period. “Defective” is hereby defined to include, but not by way of limitation, operation or control system failures, performances below required minimums, excessive wear, unusual deterioration or aging of materials or finishes, unsafe conditions, the need for excessive maintenance, abnormal noise or vibration, and similar unusual, unexpected and unsatisfactory conditions. DELIVERY AND STORAGE Deliver items or materials to site after area in which they are to be installed is ready to receive them in their place of final installation. Store materials in a storage area allotted and in such a manner as to prevent deteriora- tion, damage, or loss of their essential properties. Fully protect moveable and operating equipment from weather. Wrap and crate factory finished materials in manner to protect their finishes. ELECTRICAL/ELEVATOR REQUIREMENTS The power wiring, safety switches, circuit breakers, and electrical connections of the elevator equipment to the electrical power source shall be provided under Division 16. The electrical components of elevator equipment, including, but not limited to, motors, motor controllers (starters), control or pushbutton stations, switches, solenoid valves and other devices functioning to control elevator equipment shall be provided as part of this section. Interconnection wiring for packaged equipment shall be provided as an integral part of the equipment. 1. The warranty period is 12 months after acceptance by the Owner. PART 2 - PRODUCTS 2.01 MANUFACTURERS A. Dover Elevator International, Amtech Reliable, or approved equal. For convenience, products of Dover Elevator are described. 20 October 1997 Carlsbad City Library Hydraulic Passenger Elevators 14212-5 96013 2.02 EQUIPMENT A. Motors, pumps, controllers, hydraulic fluid reservoir, cylinder, casing, plunger, piping, guide rails, buffers, buttons, wiring, indicators, and hardware and fittings to provide a fully operational elevator. B. Machine: A.C. type specifically designed for elevator service having motor, pump, tank valves and muffler mounted and aligned on steel bedplate. C. Cylinder/Plunger: Machined polished steel tube having internal couplings where jointed, welded stop on bottom, sliding in high strength steel pipe cylinder having closed bottom and stuffing box with packing gland at top and all necessary piping connections. 1. Jack cylinder and any underground piping shall be double wrapped with an approved coating designed to help protect it from electrolytic and chemical corrosion. 2.03 CONTROL EQUIPMENT A. The elevator shall be rated 480 volts, 23 phase, NEMA size as indicated. The motor controller shall be reduced voltage, closed-transition, auto-transformer (50 percent tap) type. Split winding reduced voltage starting is not acceptable. The motor controller shall have an overload relay in each line and reverse phase, phase protection. 2.04 OTHER MATERIALS A. Provide other materials, not specifically described but required for a complete and proper installation, as selected by the Contractor subject to the approval of the Architect. PART 3 - EXECUTION 3.01 A. B. C. D. E. PREPARATION Examine the areas and conditions under which work of this Section will be performed. Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until unsatisfactory conditions are corrected. Ensure that shafts and openings for moving equipment are plumb, level and in line and that pit is to proper depth, waterproofed and drained with necessary cylinder opening, and ladder guard. Ensure that machine room is properly illuminated, heated and ventilated and equipment foundations correctly located complete with floor and access door. Supply in ample time for installation, inserts, anchors, pipe sleeves, bearing plates, brackets, supports and bracing including setting templates and diagrams for placement. Commencement of installation of any products of this Section shall be considered as acceptance of the substrate and conditions as being satisfactory for proper installation of products of this Section. 20 October 1997 Hydraulic Passenger Elevators Carlsbad City Library 14212-6 96013 3.02 r I A. B. C. D. E. F. G. /+-- H. I. J. K. L. 3.03 A. B. 3.04 A. INSTALLATION Coordinate as required with other work to assure proper and adequate provision in other work for interface with the work of this Section. Install the work of this Section in strict accordance with the original design, the approved Shop Drawings, pertinent requirements of governmental agencies having jurisdiction, and the manufacturer’s recommended installation procedures. Perform work with competent mechanics skilled in this work and under the direct control and supervision of the elevator manufacturer’s experienced foreman. Set hoistway entrances in alignment with car openings and true with plumb sill lines. Install machinery, guides, controls, car and equipment and accessories in accordance with manufacturer’s instructions, applicable codes, and standards to provide a quiet, smoothly operating installation, free from sidesway, oscillation, or vibration. Install guide rails to allow for future adjustment. Excavate for plunger and cylinder, set in place plumb and accurate. After the hydraulic cylinder is set in place the outer casing shall be backfilled with clean dry sand. Cover the top of the outer casing to prevent rainwater from filling the casing. Mount machine in machine room on concrete foundation. Isolate and dampen machine vibration with properly sized sound-reducing anti-vibration pads. Install and hook-up piping between machine and cylinder Erect hoistway sills, headers and frames prior to erection of rough walls and doors; erect fascias and toe guards after rough walls finished. Grout sills and hoistway entrance doors. Furnish stainless steel license holders in each elevator car to suit certificate issued. Design holder with non-visible tamper-proof fastenings. CLEANING Prior to final acceptance remove protection from finished or ornamental surfaces and clean and polish surfaces with due regard to type of material. At completion of work of this Section, remove tools, equipment and surplus materials from site. ADJUSTING AND BALANCING Make necessary adjustments of equipment to ensure elevator operates smoothly and accurately. 20 October 1997 Hydraulic Passenger Elevators Carlsbad City Library 14212-7 96013 3.05 PROTECTION A. Locate and protect moveable equipment and controls in such a way that they can only be operated by authorized persons. 3.06 INSPECTION A. Obtain and pay for inspections and permits and make such tests as are required by regulations of authorities. Make tests in presence of Architect. B. Final inspection shall be after elevator installation, hoisting enclosure and machine room are complete. C. Inspect installation in accordance with ANSI A17.2. D. Deliver test certificates and permits to Architect. END OF SECTION 20 October 1997 Carlsbad City Library Hydraulic Passenger Elevators 14212-8 96013 VOLUME 3 of 3 SPECiFiCATiONS - DiViSiONS 15-16 for CARLSBAD CITY LIBRARY for CITY OF CARLSBAD at 6925 El Camino Real Carlsbad, California 92008 Prepared by: CardweWMcGraw Architects McGraw/Baldwin Architects Architecture Planning Interiors 701 B Street, Suite 200 San Diego, California 92101 Telephone: 619-231-0751 Fax: 619-231-4396 Cardwellmhomas & Associates / Architects 1221 Second Avenue, Suite 300 Seattle, Washington 98101 Telephone: 206-622-2311 Fax: 206-442-9165 Project No. 96013 October 20, 1997 TABLE OF CONTENTS VOLUME 3 OF 3 DIVISION 15 - MECHANICAL 15050 Mechanical General Requirements 15300 Fire Protection - Wet System 15310 Fire Protection - Clean Agent Suppression 15400 Plumbing 15800 Heating, Ventilation and Air Conditioning 15900 Building Control System DIVISION 16 - ELECTRICAL 16011 16050 16110 16112 16114 16120 16130 16140 16420 16440 16450 16460 16470 16471 16475 16480 16490 16510 16530 16610 16620 16720 16721 16730 16740 16741 16770 16915 16920 16930 16950 General Requirements, Electrical Basic Electrical Materials and Methods Raceways and Fittings Manholes, Utility Boxes, Pads, and Vaults Cable Trays Wire and Cable (600 Volts and Below) Outlet, Pull, and Junction Boxes Wiring Devices Service Entrance and Metering Equipment Disconnect Switches Grounding Transformers Panelboards Distribution Panelboards Overcurrent Protective Devices Motor Starters, Motor Controllers, and Motor Control Centers Automatic Transfer Switches Lighting, Ballasts and Accessories Exterior Lighting Uninterruptible Power System Diesel Engine-Generator Set Security Access System Fire Alarm Detection Systems Master Clock System Telephone/Data Systems Prewire Computer Cable System Paging System Lighting Dimming System Low-Voltage Switching System Theatrical Lighting Dimming System Acceptance Testing of Electrical Power Distribution END OF VOLUME 3 TABLE OF CONTENTS 20 October 1997 Carlsbad City Library Table of Contents, Volume 3 96013 SECTION 15050 MECHANICAL GENERAL REQUIREMENTS PART 1 GENERAL REQUWlylWCS m 1.2 1.1 GENERAL CONDITIONS: A. The general conditions and Division 1 are a part of this section and the contract for this work and apply to this section as fully as if repeated herein. This section, 15050, applies to all Division 15 categories, including but not limited to: Section 15300 Fire Protection, Wet System 15310 Fire Protection, Clean Agent Suppression System 15400 Plumbing 15800 Heating, Ventilating and Air Conditioning B. Reference to Other Sections: The applicable requirements from the above sections shall form a part of the mechanical work and each section shall consult the other sections in detail for general and specific requirements. 1.3 SCOPE: A. These Division 15 specifications and the accompanying drawings are intended to comprise the furnishing of all labor and the furnishing and installing of all materials, equipment and supplies as specified herein and required for the satisfactory completion by the Contractor of all work pertaining to mechanical trades. EXPLANATION OF DRAWINGS AND REFERENCE TO SCHEDULES: A. The drawings and these specifications are complementary to each other in that all apparatus, materials and equipment outlined in the drawings and/or specified herein shall be considered essential to the contract. B. The specifications are intended to describe the quality and character of the materials and equipment and methods of installation. All miscellaneous items of work and materials necessary for the completion of the installation shall be provided, whether or not mentioned in the specifications or shown on the drawings. C. Space allotted, clearances, access, electrical data, structural supports, etc., on drawings, is for equipment models and sizes as listed in schedules on plans. The Contractor shall assume the responsibility for the coordination with other trades required in the use of equal or substitute equipment or materials and pay all differences in cost arising from such substitutions, regardless of approval. 20 October 1997 Mechanical General Requirements Carlsbad City Library 15050-l 96013 D. Separate Sections cover the Site Work, Architectural Work and the Electrical Work. The Contractor shall familiarize himself with the entire specification. E. Should there be any question as to the scope of the work for which the Contractor is responsible, he shall ask the Architect for an interpretation before submitting his bid. In the event that the Contractor finds discrepancies or omissions or is in doubt as to the exact meaning of the plans and/or specifications, he shall, before submitting his bid, contact the Mechanical Engineer for clarification. F. For purposes of dearness and legibility, drawings are essentially diagrammatic and, although size and location of equipment are drawn to scale wherever possible, the Contractor shall make use of all data in all the contract documents and shall verify this information at building site. G. The drawings indicate required size and points of termination of pipes and suggest proper routes to conform to structure, avoid obstructions and preserve clearances. However, it is not intended that drawings indicate all necessary offsets and it shall be the work of the Contractor to make the installation in such a manner as to conform to structure, avoid obstruction, preserve headroom and keep openings and passageways clear. H. It is intended that all apparatus be located symmetrical with architectural elements. Refer to architectural details in completing the correlating work. I. The Contractor shall fully inform himself regarding any and all peculiarities and limitations of the spaces available for the installation of all work and materials furnished and installed under the contract. He shall exercise due and particular caution to determine that all parts of his work are made quickly and easily accessible. J. The Contractor shall study all drawings and specifications to determine any con&t with ordinances and statutes. Any errors or omissions shall be reported, and any changes shall be shown in the as-built drawings and the additional work performed at no cost to the Owner. K. The submittal of bid shall indicate that the Contractor has examined the site and the drawings and has included all required allowances in his bid. He shall also determine in advance and make allowances for the methods of installing and connecting the equipment, the means of getting equipment in to place and he shall make himself familiar with all the requirements of the contract. No allowance will be made for any error resulting from the Contractor’s failure to visit job site and to review drawings. The bid shall include costs for all required drawings and changes as outlined above. L. The Contract Drawings indicate the extent, the general location and arrangement of equipment, piping, ductwork, etc. Equipment and piping shall be located to avoid 20 October 1997 Mechanical General Requirements Carlsbad City Library 15050 -2 96013 1.4 DEFINITIONS: M. N. A. B. C. D. E. F. interference with electrical, plumbing and structural features. All locations for mechanical work shall be checked and coordinated with the building, structural and electrical work. If any conflicts occur necessitating departures from the Contract Drawings, details of departures and reasons therefore shall be submitted as soon as practical for written approval and the piping, ductwork, fixtures or equipment affected shall not be installed until approval is received. Reference to Drawing Schedules: 1. Refer to equipment schedule for unit identification number and corresponding capacity and design requirements. 2. Wherever schedules or notes appear on the Drawings or in the specifications in which sizes and capacities of equipment are indicated, the equipment furnished and installed under this contract shall meet the following requirements under operating conditions: a. The RPM, the outlet velocities, tip speed and the dB ratings specified are the maximum that will be accepted. b. The motor horsepower, the CFM, the static pressure on fans, are the minimum that will be accepted. C. The working pressure, the GPM at required pressure, the BTUH input are the minimum that will be accepted. “Provide” shall mean “provide complete in place,” that is, “furnish and install.” “Piping” shall mean pipes, fittings, valves and all like pipe accessories connected thereto. Pressure ratings specified, such as for valves and the like, is the design working pressure and is for and with reference to the fluid which the device will serve. “Ductwork” shall mean ducts, plenums, compartments, casings or any like devices, including the building structure, which is used to convey or contain air. “Building Boundary” shall mean exterior building walls. “Mechanical Work” shall mean all work specified and shown in the Division 15, “Mechanical,” categories. Mechanical work generally includes: Plumbing, Heating, Ventilating, Air Conditioning and Fire Protection systems. 20 October 1997 Carlsbad City Library Mechanical General Requirements 15050 -3 96013 1.05 CODES AND STANDARDS: A. All work, material or equipment shall comply with the requirements of codes, ordinances and regulations of the local Government having jurisdiction at the location of the work, including the regulations of serving utilities and any participating government agencies having jurisdiction. B. The latest editions of the following Specification, Codes and Standards shall form a part of these specifications, and same as if herein written out in full, and all materials and installations include but not be limited to: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 20 October 1997 Mechanical General Requirements Carlsbad City Library 15050 -4 UMC (Uniform Mechanical Code). ASHRAE (American Society of Heating, Refrigeration and Air Conditioning). UL (Underwriters’ Laboratories, Inc.). AMCA (Air Moving and Conditioning Associates). California State Division of lnd.ustrial Safety. SMACNA Low Velocity Duct Manual. UBC (Uniform Building Code). NFPA (National Fire Protection Association). City of Carlsbad Codes California Administrative Code, Title 24. Requirements of the State Fire Marshal. National Electrical Code. ASTM (American Society for Testing and Materials). AGA (American Gas Association). OSHA UPC (Uniform Plumbing Code). FM (Factory Mutual) 96013 C. No requirement of these drawings and specifications shall be construed to void any of the provisions of the above standards. No apparatus, equipment, device or construction shall be installed which will provide a cross connection permitting any backflow or siphonage from any source into the domestic water supply system. 1.6 PERMITS AND FEES: A. Obtain all permits, patent rights, and licenses that are required for the performing of the work by all laws, ordinances, rules and regulations, or orders of any officer and/or body, give all notices necessary in connection therewith, and pay all fees relating thereto and all costs and expenses incurred on account thereof. No work shall be covered before inspection by the jurisdictional authority and the Architect. 1.7 SUPERVISION AND COOPERATION: A. The Contractor shall include the services of experienced superintendents for each sub-section who shall be constantly in charge of the work, together with the qualified journeymen, helpers and laborers required to properly unload, install, connect, adjust, start, operate and test the work involved, including equipment and materials furnished by others. B. The work under this section shall be in cooperation with the work of other trades to prevent conflict or interference and to aid in rapid completion of the overall project. 1.8 PROJECT SITE VISIT: A. Periodic visits to the project site by the Engineer are for the expressed purpose of verifying compliance with the contract documents. Such site visits shall not be construed as construction supervision, i.e., the Engineer assumes no responsibility for providing a safe place for the performance of the work by the Contractor or the Contractor’s employees or the safety of the supplies of the Contractor. Neither shall such site visits relieve the Contractor of the responsibility for the discovery of his own errors and the correction of them, nor of the responsibility of properly performing the work. 1.9 COORDINATION: A. The Contractor shall be responsible for providing all information, drawings or layouts of equipment or work under this section which affect the work of the other trades. B. In case changes in the indicated locations or arrangements are necessary due to developed conditions in the construction, or rearrangement of furnishings or equipment, these changes shall be made without extra cost to the Owner, provided the change is ordered before work directly connected is installed, and no extra materials are required. 20 October 1997 Mechanical General Requirements Carlsbad City Library 15050-5 96013 1.10 EXISTING UTILITIES: A. The location of existing utilities shown on the plumbing plans is the best known information available at time of design. The Contractor shall contact the appropriate agencies and confirm the information and make arrangements for connection thereto, prior to excavation and installation of any piping or systems. 6. Prior to installation of any waste and soil lines, the Contractor shall physically verify whether the building sewer can be installed and properly connected to the sewer main. Any work requiring added expense which is caused by the Contractor to make such physical verification shall be borne by the Contractor. 1.11 UTILITY SERVICES DURING CONSTRUCTION: A. All water and electric power used for construction shall be paid for by the Contractor. 1.12 SUBMITTALS AND SHOP DRAWINGS: A. Equipment and materials shall be submitted to the Architect for approval within 30 days after award of Contract and prior to fabrication or purchase of equipment and materials. B. Installation of materials or ordering of equipment prior to approval of submittals is done entirely at the risk of the Contractor. C. Unless otherwise specifically directed in the following specifications, the submittals by the Contractor to the Architect shall be as follows: 1. Submit all items at one time in a neat and orderly manner with index tabs. A partial submittal will not be acceptable. 2. Reference catalog cuts and brochures of products to proper paragraph in specifications. Furnish numerical index by specification article number, listing product name, catalog number and reference to page number of submittal brochure. 3. Cross reference individual catalog numbers of substitute products to number of specified materials. 4. Bind submittal in booklet form. 5. Submit manufacturers’ certification that equipment meets or exceeds the minimum requirements as specified. 20 October 1997 Carlsbad City Library Mechanical General Requirements 15050 -6 96013 6. Where materials, equipment and installations are specified to conform with societies or agencies such as ANSI, ASHRAE, SMACNA, etc., submit certification of such compliance. 7. The submittal shall be complete and with catalog data and information properly marked to show, among other things, material capacity and performance to meet capacities or performance as specified or indicated. Arrange the submittals in the same sequence as the specifications and reference in the upper right-hand comer, the particular specification provision for which each submittal is intended. molete submittals will k reiected. unless onor approval for martial submittal has been obtained. 8. The Contractor is responsible for confirmation of code approval of material and equipment. Certification of code conformance by the manufacturer shall be submitted for: a. Water heaters. b. Backflow preventers. 9. If the Contractor submits a product that is specified, a complete set of brochures, rating tables, etc., is still required for future reference. 10. Review of the submittal is only for general conformance with design concept of project and general compliance with information given in the contract documents. The Contractor is responsible for confirmation and correlation of the dimensions, quantities and sizes; for information that pertains to fabrication methods or construction techniques; and for coordination of work of all trades. Deviations from drawings and specifications shall be clearly and completely indicated (by a separate letter) in the submittal. Il. For items which are not manufactured and which have to be specifically fabricated including drawings and typical duct construction and complicated portions of ductwork, six copies of shop drawings and detail descriptions shall be submitted. Shop drawings shall be submitted with such promptness as to allow ample time for examination and any resubmittal. 1.13 SUBSTITUTIONS: A. Bidders wishing to obtain approval of an article, device, product, material, fixture, form or type of construction other than those specified by name, make or catalog number shall request in accordance with Section 01630 Substitutions. B. If the use of substitute equipment results in an increase in the cost, including the work of other trades, this Contractor shall be solely responsible for payment of said increase in cost. 20 October 1997 Carlsbad City Library Mechanical General Requirements 15050 -7 96013 1.14 A. B. 1.15 1.16 A. B. C. GUARANTEE: In addition to the guarantees required elsewhere, all work, materials and equipment provided under the mechanical sections shall be guaranteed for a period of one year from the date of acceptance of the work by the Owner. Should any trouble develop during this period due to defective materials or faulty workmanship, the Contractor shall immediately furnish all necessary labor and materials to correct the trouble without cost to the Owner. The Contractor, under this guarantee, shall be responsible for all damage to any part of the premises caused by equipment furnished under this section. Furnish written certified guarantee, in acceptable form, to the Owner, against defective workmanship, materials and operating equipment, for a period of at least one year after acceptance by owner. Compressors shall have five year warranty. Repair, replace and make satisfactorily operative any and all defective items and work, holding the Owner free from any cost and liability in connection therewith, for the term of the guarantee. DAMAGE BY LEAKS: The Contractor shall be responsible for damage to the grounds, walks, roads, buildings, furnishings, piping systems, electrical systems and their equipment and contents caused by leaks in the piping systems being installed or having been installed herein. He shall repair at his expense all damage so caused. IDENTIFICATION OF PIPING & EQUIPMENT: Identify all equipment with nameplate bearing equipment name and number using l-l/2 inch wide, white Bakelite with l/2 inch black letters permanently mounted in a conspicuous place. Markings: Each piping system shall be identified and the direction of flow indicated by means of legends, color bands and flow arrows, all as manufactured by W.H. Brady, Seton or equal. The markings shall be applied after all painting and cleaning of the piping and insulation is completed. The stick-ons shall be taped all around the pipe in addition to being cemented on. Location: 1. The identification shall be applied to all piping except those located in furred spaces without access to permit entrance of personnel and piping buried in the ground or concrete. 20 October 1997 Mechanical General Requirements Carlsbad City Library 15050 -8 96013 r - 2. The symbol and flow arrow shall be applied at all valve locations, at all points where piping enters or leaves a wall, partition, cluster of piping or similar obstruction and at approximately 30-foot intervals on runs with at least one symbol or flow arrow in each space or room. 3. Variation or changes in locations and spacing may be made only with the direction of the Architect to meet conditions. 4. Wherever two or more pipes run parallel, the printed symbol and other markings shall be applied in the same relative locations so as to be in either vertical or horizontal linearity, whichever the case may be. 5. The markings shall be located so as to be conspicuous and legible at all times from any reasonable point. D. Sizes shall be as recommended in ANSI Al 3.1. E. As an alternate to the above, the Contractor may submit a system of painted stenciled letters on a color coded background per ANSI Al 3.1. Complete data, color chart and sizes shall be submitted for review. F. Valve charts shall be provided for each piping system and shall consist of schematic drawings of piping layouts showing and identifying each valve and describing its function. Upon completion of the work and after approval by the Architect, one copy of each chart, mounted on rigid backboard placed under glass and framed, shall be mounted where directed by the Owner. Valve lists shall be furnished as required. G. Name Tags: Provide l-1/4 inch plastic square or l-1/4 inch round with l/4 inch letters for all valves, Seton or approved equal. Black letters on white tags shall be and marked for type of service intended. Attach tags to valve handles by “S” hooks. Furnish four printed lists showing valve number, service and location. One of these lists shall be individually framed with metal frames and glass fronts and mounted where directed by the Owner after approval. One additional copy shall be furnished as required. H. Emergency Repairs: 1. The Owner reserves the tight to make emergency repairs as required to keep equipment in operation without voiding the Contractor’s guarantee bond nor relieving the Contractor of his responsibilities. PART 2 - PRODUCTS 2.1 The specification of the mechanical products is detailed in the individual specification sections of Division 15. 20 October 1997 Carlsbad City Library Mechanical General Requirements 15050 -9 96013 PART 3 EXECUTION N 3.1 A. 3.2 PROTECTION OF PIPING SYSTEMS: A. It shall be the responsibility of the Contractor to install and maintain pipe and equipment which is reasonably clean and free from rust, dirt, scale, etc. Where necessary, the Contractor shall provide temporary airtight wvers at all pipe and equipment or fixture pipe connections. B. 3.3 A. B. INSTALLATION INSTRUCTIONS: The requirements of “mechanical” installation is detailed in the individual specification sections of Division 15. In addition, the following general requirements shall apply: 1. Obtain Manufacturer’s printed installation instructions to aid in property executing work of installing equipment whenever such instructions are available. Submit three copies of such instructions to the Architect prior to time of installation for use of supervising the work. 2. Erect equipment in a neat and workmanlike manner. Align, level and adjust for satisfactory operation. Install so that connecting and disconnecting of piping and accessories can be made readily and so that all parts are easily accessible for inspection, operation, maintenance and repair. Minor deviation from arrangements shown on drawings may be made, as approved by the Architect. Before turning the systems over to the Owner, all piping systems shall be thoroughly flushed of all scale and dirt. Drains shall be installed at the low points of the systems to facilitate flushing of the piping systems. PROTECTION OF AIR HANDLING SYSTEMS: The Contractor shall continuously maintain adequate protection to keep dirt and foreign matter from getting into the air handling system. Ductwork shall not be left open for any extended period of time. Open section and open fittings shall be capped wherever they occur until such time as final connections are made to equipment, grilles, registers, etc. 20 October 1997 Carlsbad City Library Mechanical General Requirements 15050 - 10 96013 /” 3.4 3.5 PROTECTION OF ELECTRICAL SYSTEMS: A. Do not route liquid-filled pressure and drain piping over electrical equipment, switchboards, motor control centers and the like. When unavoidable, install galvanized drain pans to prevent liquid from dripping or squirting onto such equipment. EXCAVATION AND BACKFILL: A. See “Earthwork“ section of the specifications for requirements. In addition, the following shall apply: 1. Execute all excavation to grades to accommodate elevations indicated. Where invert elevations are not indicated, provide minimum coverage (above top of pipes) as follows: a. b. Any piping under building slab (top of pipe to top of slab) shall be 12 inches, unless noted otherwise. Any piping outside of the building in other locations shall be 24 inches. 2. Excavation for pipes shall be cut a minimum of six inches below the required grade. A six-inch bed of sand shall be then placed and properly compacted to provide an accurate grade and uniform bearing throughout the length of the pipe. a. Shape bottom of trench to fit the bottom l/4 of the circumference of pipe. Fill unevenness with tamped sand. At each pipe joint dig bell holes to relieve the bell of the pipe of all loads, and to ensure continuous bearing of the pipe barrel on the foundation. 3. Backfilling shall not be placed until the work has been inspected, tested and approved. a. Backfill buried piping with sand to a minimum of 6 inches above the top of the pipe. b. Backfill the next 6 inches above the sand with fine earth. Excavated material may be used which is free of excessive amounts of clay, debris, rubbish, rocks, or clods. C. Backfill above 12 inches from top of piping may be with excavated material. d. Apply backfill in g-inch deep layers for the full width of the trench. /- I 20 October 1997 Mechanical General Requirements Carlsbad City Library 15050-11 96013 e. Moisten each layer (do not flood or puddle) and tamp to a minimum 90 percent compaction before proceeding with the next layer of backfill. 4. Sand backfill used shall be washed river sand normally used for backfill purposes, free of clods or lumps of clay, rock, debris and rubbish. 5. Clay, rocks or clods or lumps one inch in size or larger will not be permitted in the backfill. If the excavated material is not suitable, adequate material shall be provided by hauling from other locations. 6. Surplus earth or material remaining after backfilling shall be removed from the site. 7. Do not excavate under or near foundations or footings except in manner permitted and approved by the Architect. 3.6 RECORD DRAWINGS: A. The Contractor shall keep an accurate dimensional record of the as-built locations of all work under this Contract. Refer to Section 01720 Project Record Documents for requirements and procedures. 3.7 CUTTING AND PATCHING: A. Perform all cutting and fitting required for work of this Section in rough construction of the building. B. All patching of finished construction of building shall be performed under the section of specification covering these materials. C. All cutting of concrete work by this Contractor shall be by core drilling or concrete sawing. No cutting or coring shall be done without first obtaining the permission of the Architect. D. Information regarding requirements for openings, recesses, chases in the walls, partitions, framing or openings shall be provided for work under the appropriate sections of the specifications in advance of the work. Should this be neglected, delayed or incorrect and additional cutting is found to be required, this work shall be accomplished at no additional cost to the Owner. E. All access panels shall be approved by the Architect as to location, appearance and finish. 20 October 1997 Mechanical General Requirements Carlsbad City Library 15050 - 12 96013 F 3.8 VIBRATION ELIMINATION AND CONNECTORS: A. Rotating or reciprocating mechanical equipment shall be mounted on or suspended from vibration isolators to prevent vibration and structural borne noise transmission to the building. Refer to each mechanical trade section of these specifications for specific details. Flexible duct connections shall be used between all fan openings and sheet metal work. Flexible connectors shall be used in piping connections to rotating or reciprocating equipment. See individual mechanical sections for specifications. 3.9 REQUIREMENTS FOR FINAL INSPECTION: A. All of the following items must be completed prior to final inspections. No exception and no final payment will be made until all items are completed and approved. For specific requirements, see the individual section in the Division 15 Category. F- 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Cleaning equipment and premises. Test and balance of systems. Test and balance reports are reviewed by the Engineer. Service manual. Pipe and valve identification. Pipe and valve identification schedule. Operating tests. Operating instructions. As-built drawings. Certification of water sterilization. 3.10 EARTHQUAKE RESTRAINTS: A. General: 1. All earthquake resistant designs for mechanical equipment such as air handling units, water heaters, blowers, motors, ductwork, mechanical and plumbing piping, shall conform to the regulations of the Uniform Building Code, Chapter 16, Sec. 1630 “Structural Forces” and Table 16-O of that code. 20 October 1997 Carlsbad City Library Mechanical General Requirements 15050-13 96013 2. The restraints which are used to prevent disruption of the function of the piece of equipment because of the application of the horizontal force shall be such that the forces are carried to the frame of the structure in such a way that the frame will not be deflected when the apparatus is attached to a mounting base and equipment pad, or to the structure in the normal way, utilizing the attachments provided. Equipment, piping, ductwork, etc., shall besecured to withstand a force in any direction equal to the value shown in Table 16-O. B. Piping: 1. All HVAC, plumbing and fire protection piping shall be secured by bracing at every fourth hanger transversely and every eighth hanger longitudinally. Bracing shall be done in accordance with the NFPA Code and as described in paragraph “Sway Bracing” of that code. 2. As approved by code authority, the SMACNA “Guidelines for Seismic Restraints of Mechanical Systems” may be used as a guide. C. No sway bracing is required for pipes. that are installed on very short hangers (12 inches or less). D. As approved by the code authority, a bracing system as manufactured by “Superstrut”, “Michigan Hangers” or “B-Line” may be used. 3.11 ADJUSTMENTS OF SYSTEMS AND OPERATION TESTS: A. When the work included in these specifications is complete, and at such time as directed by the Architect, the Contractor shall adjust all parts of the systems, advising the Architect when this has been done and the work is ready for their final tests. Refer to “Balancing and Testing Procedures” in Section 15800. B. The Owner may require operation of parts of all of the systems prior to final acceptance. If it becomes necessary for temporary use of the systems before all parts are complete, the Contractor shall adjust all parts as far as possible in order to make such temporary use as effective as possible. After temporary use and before acceptance tests, all systems shall be readjusted to meet permanent operational requirements. This occupancy shall not be construed as final acceptance. Cost of utilities for such operation will be paid by the Owner. 20 October 1997 Mechanical General Requirements Carlsbad City Library 15050 - 14 96013 C. Operation Test: 1. At completion, the Contractor shall operate all mechanical systems for a period of at least two eight-hour days to demonstrate fulfillment of the requirements of the contract. During this time all adjustments shall be made to equipment until the entire system is in satisfactory operating condition acceptable to the Architect and the Owner. 2. Final Operation and Instruction: Upon completion of the installation of the equipment and after final acceptance, at a time approved by the Owner, the Contractor shall place a competent man, or men, at the building who shall operate the systems for a period of one eight-hour day instructing the Owner’s Representatives in all details of operation and maintenance. 3. Any required instructions from manufacturer’s representatives shall be given during this period. The two days specified under “Operation Test” does not substitute for this day of final operation and instruction. 4. All arrangements for operation periods shall be made through the Architect. D. For specific requirements, see individual Mechanical Sections. 3.12 RUBBISH REMOVAL AND CLEANING: A. Upon completion of the work under this section, the Contractor shall remove all surplus materials, equipment and debris incidental to his work, and leave the premises clean and orderly. 3.13 PAINTING: A. Excepting piping identification specified in the specific section, all painting is specified in the Painting Section of the Specifications. B. Surfaces to be painted shall be cleaned of cement, plaster and other spills. C. Factory finishes shall be repaired to original condition when scratched or dented. * l * END OF SECTION l l l 20 October 1997 Carlsbad City Library Mechanical General Requirements 15050-15 96013 ,- SECTION 15300 FIRE PROTECTION -WET SYSTEM PART I- GE- 1.1 DESCRIPTION A. B. C. D. E. F. 1.2 A. B. C. D. E. 1.3 A. Work includes, but is not necessarily limited to, the following work areas: Design and installation of complete wet automatic fire sprinkler system the entire building including all interior areas, all exterior soffits, patio covers, and all concealed spaces and shafts as required by local fire authorities and Owner’s insurance rating service, except Computer Server Room 109, which has a clean agent suppression (see Section 15310). Connection of fire sprinkler system to water main or lateral. Inspection test valves, drain lines, and all other inspection components. All boring, notching, and chasing required for pipe installation and as approved by Architect. All fire alarm and supervising systems, complete. Fees, inspection and tests, including disinfection per County Health standards. RELATED WORK IN OTHER SECTIONS Mechanical General Requirements Section 15050 Plumbing Section 15400 Fire Protection - Clean Agent Suppression Section 15310 Electrical Division 16 Site Utilities Division 2 QUALITY ASSURANCE Qualifications of Fabricators and Installers 1. For actual fabrication and installation of sprinkler systems, use only personnel who are thoroughly trained and experienced in the products 20 October 1997 Carlsbad City Library Fire Protection -Wet System 15300 - 1 96013 involved and in the recommended methods of their fabrication and installation. 2. In the acceptance or rejection of the sprinkler system, no allowance will be made for lack of skill on the part of workmen. 3. Centractor shall have a California C-16 license or approved equal. B. Qualifications of Design Engineer: Design and all calculations shall be prepared by a registered fire protection engineer, experienced in preparation of designs for similar systems. 1.4 REFERENCES A. In addition to complying with all pertinent codes and regulations, comply with all requirements of: 1. City of Carlsbad, Fire and Building Department requirements, including but not limited to: a. Policies for automatic fire sprinkler systems. 2. NFPA 13,13A, 24, and 71. 3. UL and/or FM rating requirements for products. 4. Owners designated Insurance Underwriter and Services office. 1.5 SUBMITTALS A. Shop Drawings/Heat Layout The contractor shall provide shop drawings for the Architect’s approval addressing the design intent in the following areas and the contractor shall provide for additional heads and lines beyond those required for coverage, as necessary to achieve the design intent. 1. Coffered GWB Ceilings in Library Rooms 140, 224, 225: Sprinkler heads shall form a repeated, symmetrical pattern centered in each of the ceiling bays around the Main Hall on the first and second floors such that each bay has the same layout. 2. Main Hall Wood Ceiling Room 141: Sprinkler heads shall form a repeated symmetrical pattern centered in each of the ceiling panels defined by the structural steel beams and puriins such that each bay has the same layout. 20 October 1997 Carlsbad City Library Fire Protection - Wet System 16300-2 96013 3. Auditorium High Bay Ceiling, Room 130: sprinkler heads shall form a repeated, symmetrical pattern centered in each of the curbed suspended wood ceiling panels. Exposed piping in the high bay above the panels shall form a regular pattern and shall be painted out black. 4. Gallery High Bay Ceiling, Room 155: Sprinkler heads and lines will be exposed at the circular high bay ceiling in the gallery. Sprinkler heads and lines shall form a symmetrical pattern within this space and be placed such that each quadrant has the same layout. Sprinkler heads at the lower GWB soffit shall form a repeated symmetrical pattern centered on each of the four walls of the Gallery. 5. Children’s Library Radial Ceiling Room 166: Sprinkler heads shall form a symmetrical radial pattern centered on the cupola. B. Shop Drawings/Calculations Within 30 days after award of Contract, and per Section 15050, submit complete shop drawings to the Architect, Insurance Services offices, and the City of Carlsbad for review. Shop drawings and calculations shall include the following: 1. 2. Principle dimensions, including tie-in dimensions to water main point-of- connection, and details of construction. 3. 4. Sizes and locations of piping, valves, fittings, braces and hangers. Hydraulic calculations: Contractor is responsible for sizing all supply and distribution piping. 5. Fire alarm and supervising system diagram. 6. Approval stamp of the local Fire Department and all other authorities having jurisdiction on drawings, calculations, data sheets, etc., requiring such approval. 7. Certified performance requirements. 8. Provide equipment list describing all piping materials, valves, fittings, supports, hangers, and appliances. These shall be approved by the Architect prior to construction. F-- 20 October 1997 Prior to submittal of complete piping and hydraulic design, the Contractor shall submit a reflected ceiling plan of the complete project showing all sprinkler head locations, lights, diffusers, registers, ceiling panels, etc. Fire Protection - Wet System 96013 Carlsbad City Library 15300-3 B. 1.6 A. B. C. 1.7 A. 9. All welded sections shall be identified on drawings. All welded fittings or formations shall be identified. 10. Components of hanger assemblies not listed by UL, and installation methods thereof, shall be certified by a registered professional engineer. Provide construction details, as necessary, to achieve this approval. Maintenance Manual: Submit maintenance manual fully describing maintenance schedules, replacement parts, and other operation requirements. COORDINATION Coordinate work with the work of other trades before any installation takes place. Piping runs found to be in conflict with work of other trades as a result of neglected coordination shall be removed and reinstalled in new locations designated by the Architect at no expense to the Owner. To achieve coordination, Contractor shall contract the Architect and obtain necessary information to design his system to fit into allotted spaces without interfering with work by other trades following in a later construction sequence. GUARANTEE Contractor shall guarantee fire protection system from leaks for a period of two years after final acceptance. Guarantee shall include repair of damage to Owner. PART 2 - PRODUCTS 2.1 GENERAL DESIGN CRITERIA A. Coverage and Scope 1. System shall be designed to provide coverage and density for occupancy type(s) within building as required by local Fire Department requirements and NFPA hazard classifications. 2. Design the system on the basis that all the ceilings are as shown on drawings. 3. Provide heads for all concealed spaces, attic, and soffit spaces at coverage and density requirements per (1) above. 20 October 1997 Fire Protection -Wet System Carlsbad City Library 15300 - 4 96013 4. Provide heads for all exposed structure areas as required by (1) above. 2.2 B. Water supply data for this system shall be determined using current (within one year of bid date) flow test information. Contractor shall obtain and verify flows, pressures, and related hydraulic data. MATERIALS AND PRODUCTS A. All material, equipment, valves and devices installed shall be approved for use in the fire protection installation by the referenced authorities, codes and standards, new and without field modifications. 2.3 SPRINKLER HEADS A. Interior Finished Ceilings and Exterior Soffits and Exposed Areas. 1. Sprinkler heads shall be recessed pendent spray type with bright chrome finish. Heads shall be Reliable, Star, Viking, Gem or approved equal. B. Sidewall Sprinklers: 2.4 1. Sidewall sprinklers equal to 2.03(A) above may be used in exterior and interior applications, subject to Architect’s approval. Heads shall be Reliable, Star, Viking, Gem or approved equal. C. Concealed Areas, Unfinished Ceilings, open structure ceilings: 1. Provide automatic upright spray, bronze finish for concealed areas and unfinished ceilings in storage rooms, mechanical rooms, etc. Heads shall be Reliable, Star, Gem, Viking or approved equal. Heads exposed in finished rooms and patio cover shall be factory painted to match pipe color. D. Temperature Ratings: 1. Heads shall have the temperature rating as required to match the hazard rating of the installed area unless otherwise required by code authority and NFPA. HANGERS AND SUPPORTS A. Provide type approved by UL and NFPA 13 for use in this type of installation. Shop fabricated supports shall be certified by a registered professional engineer for this installation per NFPA 13. 20 October 1997 Carlsbad City Library Fire Protection - Wet System 15300 -5 96013 2.5 SPRINKLER PIPING A. General All piping shall be new and acceptable to governing agencies per applicable standards and codes and as follows: B. Product Characteristics 1. Black steel, Schedule 40, ASTM A-53, for all piping 2” or smaller diameters, with threaded fittings and joints. 2. Thinwall steel, Schedule 10, ASTM A-53, UL listed with roll grooved fittings may be used for pipe 2-112” and larger, unless noted othennrise. 3. All fittings shall be of cast iron or malleable iron conforming to ANSI 816.3 and ANSI B16.4. 4. Flanged fittings shall be provided where connection is made to valves. 5. One-piece reducing fittings shall be used where pipe size changes. Bushings are unacceptable. 6. Thinwall steel connections shall be made using UL listing rubber-gasketed malleable or ductile iron couplings. Installation shall be made following manufacturer’s instructions. 7. “Strap-O-Let” and “Hooker” type fittings are unacceptable. 2.6 VALVES A. Sprinkler valves shall be suitable for 175 psi working water pressure and shall be listed by Underwriters’ Laboratories and approved by Factory Mutual Laboratories. Butterfly valves may be used and shall be as approved by authorities having jurisdiction. B. Gate vales shall be OS&Y type, and shall be iron body, brass or bronze mounted. Valves 3 inches and smaller shall be screwed ends. Valves 4 inches and larger shall be flanged. C. Check valves shall be of the horizontal swing check type and shall be iron body, brass or bronze mounted and with nonferrous metal seat rings and bearings. Valves 3 inches and smaller shall be screwed ends. Valves 4 inches and larger shall be flanged. 20 October 1997 Carlsbad City Library Fire Protection - Wet System 15300 -6 96013 D. 2.7 A. B. C. 2.0 A. B. 2.9 N-- A. B. 2.10 A. 2.11 A. Drainage and test valves shall be all bronze globe or gate pattern with screw ends. Drain and test valves shall be installed where required and on the outlet side of each control valve. Each drain valve shall be provided with 3/4 inch hose nipple. ELECTRICAL ALARM VALVE: Install an approved type electric alarm valve in main supply piping complete with bell, 120 volt AC. or approved equal having an exterior hood. U.L.1F.M. approved type flowswitch with double pole double throw contacts and an adjustable delay from O-30 seconds. Wiring is specified under Electrical Work Section of the specifications. VALVE SUPERVISORS (TAMPER SWITCHES): Install valve supervisors where indicated and as required by code authority and Owner’s Insurance Underwriter, complete with required appurtenances. Coordinate electrical point of connections with Electrical Section and connect. FLEXIBLE CONNECTIONS: Flexible connections shall be of approved design and installed where deemed necessary. Where piping crosses seismic joints, install a flexible pipe expansion joint of approved design to absorb the specified seismic movement in any direction. Shop drawings of proposed joints shall be submitted. ACCESSORY CABINET Metal sprinkler cabinet for reserve supply of sprinkler heads, as required by NFPA 13, including one suitable sprinkler wrench for each type of new head installed. Location to be as directed by Architect. Stock shall include all types and ratings installed. FIRE HOSE CABINET Fire hose cabinet shall be U.L. approved, fully recessed with red baked enamel doors with full glass, 75 feet unlined linen hose, fog nozzle and control valve with swivel hose rack. .- 20 October 1997 Fire Protection - Wet System Carlsbad City Library 15300 -7 96013 2.12 A. SIGNS Provide metal or plastic signs, permanently marked to show function, for all valves, controls, and related assemblies. Locate as directed by Architect. 2.13 A. VALVE CHART Provide enclosed frame with chart enclosed, indicating all valves, pipe sizes, locations, and system functions. 2.14 A; GUARDS Provide UL approved guard for sprinkler heads which are susceptible to mechanical damage. 2.15 A. SLEEVES AND ESCUTCHEONS: Pipe passing through walls, floors and partitions shall be provided with standard weight steel pipe sleeves. Where located in the floor construction in sprinklered areas, the sleeves shall project not less than 3 inches above the floor line. The space between pipe and sleeves shall be caulked with oakum or fire rated material, as required. B. Escutcheons, as specified in the Plumbing Section of the specifications, shall be furnished on pipes passing through finished walls and ceilings. 2.16 SEALS AND TAGS A. Provide brass cross-link chain, with brass padlock and 2 keys, for each valve required to be sealed in open position. Provide identification tags, 2” diameter, at all control valves. PART3 EXECUTION m 3.1 SURFACE CONDITIONS A. Inspection 1. Prior to all work of this section, carefully inspect the installed work of all other trades and verify that all such work is complete to the point that this portion of the work may properly commence in accordance with all submittals, original design, and applicable codes. 20 October 1997 Carlsbad City Library Fire Protection - Wet System 15300-8 96013 3.2 INSTALLATION B. Discrepancies 1. In the event of discrepancy, immediately ‘notify the Architect. Do not proceed with installation in areas of discrepancy until all such discrepancies have been fully reviewed. A. General 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 20 October 1997 All installation shall be per referenced standards. Follow manufacturer’s direction and recommendations in all cases as required for rating certification. All cutting and framing shall be subject to approval by the Architect before the work is done. Coordinate all framing requirements. Structural elements, beams, decks, and other components shall not be cut unless approved by the Architect. Provide and install Victaulic type couplings where required to provide expansion capability and for earthquake protection per NFPA standards. Provide sway bracing as required. Entire sprinkler system shall be installed in such a manner that it can be drained, in accordance with NFPA Pamphlet 13, to suitable points as approved by Architect. Provide valve identification. For pendent sprinkler installation, inverted U-bend nipples shall be provided. Utilize top discharge from tee fittings to feed drops through finished ceilings. No work shall be covered or enclosed until inspected, tested, and approved by Architect or governing authority. Should any work be covered before inspection, the Contractor shall, at his own expense, uncover the work and after it has been inspected, tested and approved, provide for all repairs as may be necessary to restore work to original and proper condition. Heads shall form a symmetrical pattern, carefully integrated as shown on approved drawings. Center heads in ceiling tile and between architectural elements. All penetrations of walls shall be suitably sleeved, patched and sealed in order to preserve fire rating. Any reductions in pipe size shall be accomplished using one-piece reducing fittings. Bushings are unacceptable. Fire Protection - Wet System Carlsbad City Library 15300-g 96013 3.3 FIELD QUALITY CONTROL A. Testing 1. Test as required to conform to current applicable requirements of NFPA and approval agency, as well as Insurance Services organization. 2. l%sts to be conducted after systems are flushed out, accepted by, and in the presence of representative of the Contractor and authorities having jurisdiction. 3. Provide 3 copies of final report and certification as prescribed by Insurance Services organization and inspection bureau having jurisdiction. 4. Upon completion and approval of system, and prior to occupancy, provide instruction to the Owner, or his representative, in all details of system operation and maintenance, including preparation of Maintenance and Operations manual per Section 15050. 3.4 CLEAN-UP A. Upon completion of work, remove all surplus material, debris, and equipment associated with or used in the execution of this work. B. Equipment, apparatus, fixtures and exposed piping shall be thoroughly cleaned. Sprinkler heads shall be thoroughly cleaned without the use of any solvents. l ** END OF SECTION l ** 20 October 1997 Carlsbad City Library Fire Protection - Wet System 15300 - 10 96013 SECTION 15310 FIRE PROTECTON - CLEAN AGENT SUPPRESSION 1.2 1.1 DESCRIPTION OF WORK A. Provide complete design and installation of an engineered fire detection and INERGEN total flooding, gaseous agent, fire suppression system for Computer Service room 109 as manufactured by Ansul Fire Protection, Marinette, Wisconsin, or approved equal. Room 109 has sub-floor and T-bar ceiling. See Architectural drawings for detail information. B. Drawings: The contract drawings indicate the general arrangements of the areas to receive detection and INERGEN protection. Contractor is to review all drawings so that all items affecting the operation of the fire detection/lNERGEN suppression system (such as equipment location, air diffusers, damper closures, and door openings) are considered in the design of the engineered system. APPLICABLE PUBLICATIONS: A. The following publications of the issues listed below, but referred to thereafter by basic designation only, form a part of this specification to the extent indicated by the reference thereto (latest edition): 1. National Fire Protection Association (NFPA) Standards: No. 2001 Clean Agent Fire Extinguishing Systems No. 70 National Electric Code No. 72 National Fire Alarm Code 2. Factory Mutual Systems (FM) Publication Factory Mutual Approval Guide 3. Underwriters Laboratories, Inc. (UL) Publication Fire Protection Equipment Directory with quarterly supplements 4. Department of Transportation (DOT) Title 49 Code of Federal Regulations Parts 100 to 199 Transportation of Hazardous Materials, DOT3AAZ300 or 3AAZ15T 5. National Electrical Manufacturers Association (NEMA) Publication Enclosures for Industrial Controls and Systems 6. Industrial Risk Insurers Interpretive Guide (Detection & Controls) 20 October 1997 Fire Protection - Clean Agent Suppression Carlsbad City Library 15310 - 1 96013 7. U.S. Environmental Protection Agency, Protection of Stratospheric Ozone 59 FR 13044, March 18, 1994 (Final SNAP Ruling) 8. Requirements of the Authority Having Jurisdiction (AHJ) 1.3 REQUIREMENTS: A. This installation shall be made in strict accordance with the drawings, specifications and applicable National Fire Protection Association Standards. All equipment and devices used shall be listed in both the UL Fire Equipment Directory and the Factory Mutual Approval Guide. B. Design and installation of the fire detection/lNERGEN suppression system will be in strict accordance with the following guidelines and regulatory agencies: 1. NFPA 2001 Clean Agent Fire Extinguishing Systems 2. NFPA 72 National Fire Alarm Code, Latest Edition 3. NFPA 70 National Electric Codes, Latest Edition 4. Americans with Disabilities Act, Title 24, Latest Edition 1.4 1.5 GENERAL A. Furnish all engineering design and materials for a complete fire detection/lNERGEN suppression system including charged INERGEN storage cylinders, nozzles, control panel, detectors, wiring, annunciators, alarm and all other equipment necessary for a complete operational system. B. Major system components shall be produced by Ansul Fire Protection (no alternatives) and shall be installed by an authorized Ansul distributor certified for the design and installation and service of INERGEN suppression systems. C. Contractor shall, as a minimum, provide 24-hour emergency service, 7 days a week and shall be able to respond to an emergency situation within 2 hours of receiving an emergency trouble call. In addition, contractor shall maintain no less than $2 million liability insurance. SUBMITTAL A. The following shall be submitted for approval within 21 days of award and prior to delivery of materials: 20 October 1997 Fire Protection - Clean Agent Suppression Carlsbad City Library 15310 -2 96013 1. Material and equipment information shall include manufacturer’s catalog cut sheet and technical data for each component or device used in the system. This shall include, but not be limited to, the following: a. b. :: t’ 9. h. i. j. k. Detectors Manual discharge switches Control panel Release devices Alarm devices Agent storage cylinders Mounting brackets Discharge Nozzles Abort stations Piping isometrics Flow calculations B. Provide information outlining the warranty of each component or device used in the system. C. Provide information outlining the operation and maintenance procedures that will be required of the owner. This information shall explain any special knowledge or tools the owner will be required to employ and all spare parts that should be readily available. D. Drawings shall indicate locations, installation details and operation details of all equipment associated with the INERGEN system. Floor plans shall be provided showing equipment locations, piping, point-to-point wiring and other details as required. Floor plans shall be drawn to a scale of not less than lW=l’-0”. Elevations, cross sections and other details shall be drawn to a larger scale as required. Isometric piping layouts shall be provided with the shop drawings. In addition, point-to-point electrical layout drawings shall be provided. E. Sequence of operation, electrical schematics and connection diagrams shall be provided to completely describe the operation of the INERGEN system controls. PART 2 - PRODUCTS 2.1 SYSTEM DESCRIPTION AND OPERATION: A. The system shall be an INERGEN total flooding, gaseous, clean agent, fire suppression system designed to provide a uniform concentration of INERGEN for the protected area. 1. The amount of INERGEN to be provided shall be the amount required to obtain a uniform (minimum) concentration as required by the design manual 20 October 1997 Fire Protection - Clean Agent Suppression Carlsbad City Library 15310 -3 96013 for ten (10) minutes. Take into consideration such factors as unclosable openings (ii any), “rundown” time of fans, time required for dampers to close (and requirements for any additional dampers), and any other feature of the facility that could affect concentration. The design concentration shall be by volume at 70°F. B. Cross-zoned or Counting Zone Smoke Detection: The INERGEN system shall be automatically actuated by either counting zone detection circuits or cross-zoned detection circuits. Smoke detectors shall be ionization detectors and photoelectric with compatibility listings for use with the control unit. Smoke detectors shall be installed at no more than 400 square feet (37 square meters) of coverage per detector. The detectors shall be alternated throughout the protected area with the system requiring two (2) detectors in alarm prior to automatic agent release. 2.2 SEQUENCE OF OPERATION: A. Activation of any single detector in any detection zone shall: 1. Cause a first-stage alarm. 2. Energize a lamp on the activated detector and control panel (and graphic annunciator, if included). B. Activation of a detector on the second zone shall: 1. Transmit an alarm signal to remote monitoring or building alarm panel. 2. Cause a second-stage (pm-discharge) alarm to operate. 3. Operate auxiliary contacts for air conditioning shutdowns and automatic dampers. 4. Initiate a programmable time delay (INERGEN agent release). C. Upon completion of the time delay the INERGEN system shall: 1. Cause a discharge alarm to be activated. 2. Operate auxiliary contacts for emergency power off of all electrical equipment (excluding lighting and emergency circuits for life safety). 3. Activate visual alarms (strobe) at protected area entrance. 4. Energize control solenoid for INERGEN cylinders releasing gaseous agent into the protected area. 20 October 1997 Fire Protection - Clean Agent Suppression Carlsbad City Library 15310 - 4 96013 r 2.3 AUXILIARY COMPONENTS: A. Double action manual releasing stations shall be provided at each exit of the protected area and shall, when activated, immediately release the INERGEN agent and cause all audible/visual alarms to activate. In addition, activation of the manual releasing stations shall cause immediate shutdown of air and power circuits. B. Abort stations shall be provided at each exit of the protected area and shall, when operated, interrupt the discharge of INERGEN agent and emergency power-off functions. The abort stations shall be momentary devices (dead-man) requiring constant pressure to maintain contact closure. Note: Manual Releasing Station activation shall override any abort station. Abort station operation shall be per IRI and FM guidelines. C. Graphic annunciator (optional) shall be provided at the control panel location. The graphic annunciator shall be provided by the equipment manufacturer in an approved NEMA enclosure with keyed face plate. The graphic annunciator shall display the entire INERGEN protected area and shall indicate each smoke detector and its proximity. Smoke detectors, when activated, will individually annunciate at the graphic annunciator as follows: Ceiling Detector: Red LED Subfloor Detector: Amber LED PART 3 - MATERIAL AND EQUIPMENT 3.1 GENERAL REQUIREMENTS: A. Materials and equipment shall be of a single manufacturer (Ansul Fire Protection). Alternates will not be accepted. The name of the manufacturer and the serial numbers shall appear on all major components. 3.2 GENERAL MATERIALS - ELECTRICAL: A. All electrical enclosures, raceways and conduits shall be employed in accordance with applicable codes and intended use and contain only those electrical circuits associated with the fire detection and control system and shall not contain any circuit that is unrelated to the system. B. Unless specifically provided otherwise in each case, all conductors shall be enclosed in steel conduit, rigid or thin wall as conditions dictate. C. Any conduit or raceway exposed to weather or other similar conditions shall be properly sealed and installed to prevent damage. Provisions for draining and/or drying shall be employed. 20 October 1997 Fire Protection - Clean Agent Suppression Carisbad City Library 15310 -5 96013 D. E. F. G. H. I. J. K. L. M. NEMA rating and/or electrically hazardous classifications shall be obsenred and any equipment or materials installed must meet or exceed the requirements of service. Any wiring shall be of the proper size to conduct the circuit current but shall not be smaller than #I8 AWG unless otherwise specified for a given purpose. Wire that has scrapes, nicks, gouges or crushed insulation shall not be used. The use of aluminum-wire is strictly prohibited. Splicing of circuits shall be kept to a minimum and are only to be found in an electrical device suited for the purpose. Wke spliced together shall have the same color insulation. Wtre splices shall be made with appropriate devices suited for the purpose. All wire terminations shall be made with crimp terminals unless the device at the termination is designed for bare wire terminations. All electrical circuits shall be numerically tagged with suitable devices at the terminating point and/or splice. All circuit numbers shall correspond with the installation drawings. The use of wlored wires is encouraged but not required unless dictated by state or local authorities. White colored wire shall be used exclusively for the identification of the neutral conductor of an alternating current circuit. Green colored wire shall be used exclusively for the identification of the earth ground conductor of an AC or DC circuit. 3.3 CONTROL SYSTEMS - GENERAL: A. All control systems shall be UL Listed or FM approved and be utilized with listed or approved compatible operating devices and shall be capable of the following features: 1. Ground fault indication 2. Supervised detection circuit(s) 3. Supervised alarm circuit(s) 4. Supervised release circuit(s) 5. Supervised manual pull circuit (if applicable) 20 October 1997 Fire Protection - Clean Agent Suppression Carlsbad City Library 15310 - 6 96013 .- 6. Supervised primary power circuit 7. Alarm overrides trouble logic 8. Battery standby 9. Front panel indicating lamps (LEDs) 10. Key lock steel enclosure 11. Programmable time delay 12. Programmable detection logic 13. Prioritized trouble logic 14. Microprocessor based logic 15. History buffer 3.4 CONTROL PANEL - AUTOPULSE 442R CONTROL SYSTEM: A. The control panel shall be an Ansul model Autopulse 442R and shall communicate with and control the following types of equipment used to make up the system: smoke detectors, manual release/abort stations, alarm notification appliances, releasing components and other system controlled devices. B. C. System Capacity - The control panel shall include two Style Y/Z (Class A/B) notification circuits, two releasing circuits, Form- C alarm and trouble contacts, two Style B/D (Class A/B) initiating circuits, one Style B/D (Class A/B) manual release circuit, and a Style B/D (Class A/B) abort circuit. System Display - The system display shall indicate the status of the following system parameters: AC POWER: Green LED SYSTEM ALARM: Red LED RELEASE: Red LED SUPERVISORY: Yellow LED SYSTEM TROUBLE: Yellow LED CIRCUIT TROUBLE: Yellow LED 20 October 1997 Fire Protection - Clean Agent Suppression Carisbad City Library 15310 -7 96013 D. ALARM SILENCED: Yellow LED POWER TROUBLE: Yellow LED System Control Switch Operation - 1. 2. 3. 4. Tene Silence Switch: Activation of the control panel tone silence switch in response to alarms, troubles, and supervisory conditions shall silence the local panel piezo electric signal and change the system alarm or trouble LED from flashing mode to steady ON mode. Occurrence of any new alarm or trouble conditions in the system shall cause the control panel to resound the local piezo sounder and repeat the alarm or trouble sequences. Alarm Silence Switch: Activation of the alarm signal silence switch shall cause all alarm notification appliances to return to the normal condition after an alarm condition. System Reset Switch: Activation of the system reset switch shall cause all electronically-latched initiating devices, appliances as well as all associated output devices and circuits, to return to their normal condition. Holding system reset down shall perform a LAMP TEST function and will activate the piezo sounder. Alarm Activate Switch: Operation of the alarm activate switch shall activate both notification circuits and the alarm relay. Alarm activation shall be a latching function. E. System Operation - 1. Zone Status LEDs: The alarm, supervisory or trouble LED(s) shall flash until event(s) has been acknowledged. Any subsequent new alarm, supervisory or trouble condition will resound all indications and flash new events. 2. Supervisory: A short circuit on this zone shall cause the supervisory LED to flash. The tone silence switch shall silence the piezo causing the supervisory LED to illuminate steady. An open circuit shall report as a zone trouble. 3. Zone Disable: Disable/enable of any initiating circuit shall be accomplished using a special sequence of operation of the four control switches. If a zone has been disabled, an alarm shall activate the red zone LED but not the piezo or any output circuit. 4. Last Event Recall: Last event recall shall allow the user to display the previous panel status. Last event recall may be used to diagnose intermittent trouble conditions. 20 October 1997 Fire Protection - Clean Agent Suppression Carisbad City Library 15310 -8 96013 .- F. Optional modules shall include: 1. Optional module for four zone/function relays 2. Optional transmitter module (shall comply with 1993 NFPA-72) 3. Optional LED interface module and supervised remote annunciator (2 modules) 4. Optional digital alarm communicator 5. Optional volt and amp meters G. The control panel shall also include the following functions: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Output circuits shall be protected against false activations by using a 2-step electronic activation circuit. Battery/earth fault supervision shall be provided. Adjustable delay timer shall be available, zero to thirty seconds. Cross zone option shall be selectable (two zones in alarm before release). Three abort functions options shall be selectable: (1) Standard UL method; (2) IRI method; and (3) local AHJ method. A second release circuit may be selected in place of the supervisory circuit. A supervised manual release circuit shall be provided which, when activated, shall override the Abort. 7 AH to 12 AH battery options shall be available providing up to 90 hours standby. A watchdog timer to supervise microprocessor shall be provided. Slide-in zone identification labels shall be provided. H. Power Supply - 1. 2. The power supply shall be integral to the control panel and provide all control panel and peripheral device power needs. Input power shall be 120 VAC, 60 Hz. The power supply shall provide an integral battery charger for use with batteries up to 15 AH. 20 October 1997 Fire Protection - Clean Agent Suppression Carlsbad City Library 15310 -9 96013 3. The power supply shall also provide 2.25 amperes of regulated 24 VDC power for release circuits and alarm notification devices, four-wire smoke detector power of 24 VDC up to 200 ma, non-resettable power of 24 VDC up to 200 ma. 4. The power supply shall be designed to meet UL and NFPA requirements for pewer-limited operation on all notification and initiating circuits. 5. Positive-temperature-coefficient thermistors, circuit breakers, fuses, or other over-current protection shall be provided on all power outputs. I. Mechanical Design - The control panel shall be housed in a cabinet designed for mounting directly to a wall or vertical surface. The back box and door shall be constructed of .060 steel with provisions for electrical conduit connections into the sides and top. The door shall provide a key lock and include a glass or other transparent opening for viewing of all indicators. The cabinet shall be approximately 5 inches (127 mm) deep, and 14.5 inches (368 mm) wide, and 16 inches (406 mm) high. An optional trim ring shall be used for flush mounting of the cabinet. Space shall be provided in the cabinet for 7 AH or 12 AH batteries. J. Batteries - 1. Batteries shall be 2 - 12 volt, Gell-Cell type providing 24 VDC. 2. Batteries shall have sufficient capacity to power the fire alarm system for not less than 24 hours in standby plus 5 minutes of alarm upon a normal AC power failure. 3. The batteries are to be completely maintenance free. No liquids are required. Fluid level checks, refilling, spills and leakage shall not be accepted. 3.5 SMOKE DETECTORS A. Smoke detectors shall be 24 VDC and shall be UL listed and FM approved. B. Each detector shall include a visual status indicator, provide remote LED output, and include a built-in test capability. C. The sensitivity shall be factory set per UL 268. D. The detector cover and screen shall be easily removable for field cleaning. E. A special vandal-resistant locking screw shall be provided to lock the head to the base. 20 October 1997 Fire Protection - Clean Agent Suppression Carlsbad City Library 15310 - 10 96013 F. The head-to-base connection shall be made by use of bifurcated contacts. Terminal connections to the base shall be the screw type that are accessible with the base installed on the mounting box. G. Where specifically identified on the contract drawings, detector bases shall incorporate a relay with Form C contacts rated at 1 amp, 120 VAC or 28 VDC for remote LED alarm annunciation of the detector. H. lonization-type smoke detector shall be the dual chamber type and compatible with the Ansul control system. The detector shall have an LED in its base which is illuminated in a steady-on mode when in alarm and pulse mode when in standby: Reset of the detector shall be performed by the control unit reset switch. I. The design of the ionization detector compensating circuits shall provide stable operation with regard to minor changes in temperature, humidity and atmospheric conditions. J. Photoelectric-type smoke detector shall be the light reflective type and compatible with the Ansul control system. The detector shall have an LED in its base which is illuminated in a steady-on mode when in alarm and pulse mode when in standby. Reset of the detector shall be performed by the control unit reset switch. K. The design of the photoelectric detector compensating circuits shall provide stable operation with regard to minor changes in temperature, humidity and atmospheric conditions. L. Photoelectric-type smoke detector with heat detector shall be the light reflective type and compatible with the Ansul control system. The detector shall have an LED in its base which is illuminated in a steady-on mode when in alarm and pulse mode when in standby. Reset of the detector shall be performed by the control unit reset switch. 3.6 INDICATING APPLIANCES: A. Sounder/Strobe Combination - 1. The sounder/strobe combination shall operate on 24 VDC and shall be approved for use with the listed control system. 2. The sounder/strobe combination shall be polarized and powered from the control unit. 3. The device shall be UL listed or FM approved. 4. The strobe shall be listed to UL Standard 1971 for the Hearing Impaired, approved for Fire Protective Service, and rated at either 15 cd or 75 cd. 20 October 1997 Fire Protection - Clean Agent Suppression Carlsbad City Library 15310-11 96013 5. The sounder shall have eight (8) tone options selected by means of programming clips. B. Strobe - 1. The strobe shall operate at 24 VDC and shall be approved for use with the listed control system. 2. The strobe shall be polarized and powered from the control unit. 3. The strobe shall be UL listed or FM approved. 4. The strobe shall be listed to UL Standard 1971 for the Hearing Impaired, approved for Fire Protective Service, and rated at either 15 cd or 75 cd. C. Sounder - 1. The sounder shall operate at 24 VDC and shall be approved for use with the listed control system. 2. The sounder shall be polarized and powered from the control unit. 3. The device shall be UL listed or FM approved. 4. The sounder shall have eight (8) tone options selected by means of programming clips. 3.7 MANUAL PULL STATIONS: A. The manual pull stations shall be provided for the release (electrical) of the fire suppression system in case of an emergency. B. The device shall be UL listed. C. Manual stations shall be metal with clearly visible operating instructions provided on the cover. The word FIRE shall appear on the front and both sides of the stations. 3.8 D. Operation shall require two (2) actions. ABORT SWITCH: A. The abort switch shall be used where an investigative delay is desired between detection and actuation of the fire suppression system. 20 October 1997 Fire Protection - Clean Agent Suppression Carisbad City Library 15310-12 96013 ..- B. This switch shall be a momentary contact “dead-man” type switch requiring constant pressure to transfer one set of contacts. Clear operating instructions shall be provided at the abort switch. C. This switch shall be rated at 28 VDC @ 1.1 amp make/break or 6 amp continuous carry. D. The terminal connections shall be of the screw type. 3.9 MAINTENANCE LOCK-OUT SWITCH: A. The maintenance lock-out switch shall be used where it is desired to disable the fire suppression system during routine maintenance. B. This switch shall be key operated allowing removal of the key in either the “Normal” or “Lock-Out” position. A red indicator lamp shall be included on the switch assembly to be illuminated when in the “Lock-Out” position. The control unit is to indicate a trouble condition when in the “Lock-Out” position. C. The switch shall include one (1) set of normally open and one (1) set of normally closed contacts rated at 28 VDC @ 1 .l amp make/break or 6 amp continuous carry. D. The terminal connections shall be of the screw type. I 3.10 SELECTOR SWITCH: A. The selector switch shall be used where a connected reserve is required. B. This switch shall be key operated allowing removal of the key in either the “Main” or “Reserve” position. C. This switch shall be rated at 28 VDC @ 1 .l amp make/break or 6 amp continuous carry. D. The terminal connections shall be of the screw type. PART 4 - SYSTFM ARRANGEMENT 4.1 INERGEN SUPPRESSION SYSTEM: A. INERGEN fire suppression system shall be of the engineered, permanently piped, fixed nozzle type with all pertinent components provided by Ansul Fire Protection. B. All agent storage cylinders shall be centrally located as vertical, free-standing cylinders with wall and/or floor mounted retaining brackets. Where multiple 20 October 1997 Fire Protection - Clean Agent Suppression Carlsbad City Library 15310-13 96013 cylinders are required for the same hazard, a wmmon manifold shall be employed. (Cylinders mounted horizontally shall be installed in accordance to the manufacturer’s design manual.) C. On multiple cylinder arrangements (discharging into a common hazard), one cylinder shall be designated as the pilot cylinder and employ both the restorable electric and mechanical manual actuators. All remaining cylinders shall be pneumatically operated from the INERGEN agent discharge of the pilot cylinder into the manifold. D. Manifolded cylinders shall employ a flexible discharge hose to facilitate installation and system maintenance. Each cylinder on a manifold shall also include an agent check valve installed to the manifold inlet. 4.2 FLOW CALCULATIONS: A. Computerized verification of flow calculations shall be submitted for each INERGEN tire suppression system and include the following data as a minimum: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Quantity of agent per nozzle Type of nozzle Pressure at nozzle (psi) Nozzle body nominal pipe size (inch) Number and size of cylinders Total agent Pipe size per pipe section Pipe schedule per pipe section Number, size and type of fitting per pipe section Actual length per pipe section (feet) Equivalent length per pipe section (feet) Discharge time (seconds) 20 October 1997 Fire Protection - Clean Agent Suppression Carlsbad City Library 15310- 14 96013 rc PART 5 0 EQUlPMENT AND MAJXHAUECHANICAU 5.1 PIPE MATERIAL - INERGEN SYSTEM: A. B. C. D. E. F. G. H. I. J. K. L. System piping shall be of non-combustible materials having physical and chemical characteristics such that its integrity under stress can be predicted with reliability. As a minimum, piping materials shall be black steel pipe conforming to ASTM A-53A ERW or ASTM A-l 06A seamless. Under no conditions shall ordinary cast iron pipe, steel pipe conforming to ASTM A- 120 or ASTM A-53/A-l 20 be used. Piping joints shall be suitable for the design conditions and shall be selected with consideration of joint tightness and mechanical strength. As a minimum, filings beyond the orifice union/nipple shall be black, 300 lb. class fittings conforming to ANSI B-16.3. Ordinary cast iron fittings shall not be used. The system manifold up to the orifice union nipple must be constructed of Schedule 80 piping and 2000 lb. or 3000 lb. forged steel fittings. Distribution piping downstream of the orifice union must be a minimum of Schedule 40 with 300 lb. fittings. All piping shall comply with NFPA 2001. Piping shall be installed in accordance with good commercial practice to the appropriate codes, securely supported with UL Listed hangers.and arranged with close attention to the design layout since deviations may alter the design flow performance as calculated. Piping shall be bracketed within 12” (.3 m) of all discharge nozzles. All piping shall be reamed, blown clear and swabbed with appropriate solvent to remove mill varnish and cutting oils before assembly. Multi-outlet fittings other than tees shall not be permitted. Assembly of all joints shall conform to the appropriate standards. Threaded pipe joints shall utilize Teflon tape applied to the male threads only. 5.2 EXTINGUISHING AGENT: A. The agent shall be INERGEN, a trademark name registered to Ansul Fire Protection. 20 October 1997 Fire Protection - Clean Agent Suppression Carlsbad City Library 15310 - 15 96013 5.3 INERGEN STORAGE CYLINDERS: A. Cylinder assemblies shall be of steel construction with a standard RED epoxy paint finish. Each cylinder shall be equipped with a pressure seat-type valve and gauge. The system shall utilize Ansul’s CV-90 valve assemblies. When the system’s capacity exceeds 40 cylinders, a second pilot valve shall be provided and used for cylinder activation. Each valve shall be constructed of forged brass and shall attach to the cylinder providing a leak tight seal. Each valve shall also include a safety pressure relief device which provides relief at 3000-3360 PSI per CGA test methods. B. Filling of the cylinder assembly shall be by Ansul Fire Protection or an authorized INERGEN systems distributor in conjunction with a factory authorized INERGEN agent filling station. Initial filling and recharge shall be performed in accordance with the manufacturer’s established procedures and shall not require replacement components for normal service. 5.4 CYLINDER BRACKET: A. Each cylinder assembly shall be furnished with a bracket made from welded steel. The bracket shall hold the cylinders in a saddle with a front bracket piece that secures the cylinders. The brackets shall be modular in design to allow added bracketing or stacking of cylinders depending on installation requirements. B. Cylinder brackets shall be UL listed and/or FM approved for use with the INERGEN system. 5.5 VALVE ACTUATORS: A. Electric valve actuators shall be of brass construction and stackable design with swivel connections to allow removal of actuators for maintenance or testing. B. Operation of actuators shall not require replacement of components. NO ELECTRO-EXPLOSIVE DEVICES may be used to actuate the valve assembly. C. Electric actuators shall be the magnetic latch, continuous duty type for 24 VDC operation. D. Actuation devices shall be UL listed and/or FM approved for use with the INERGEN system. 5.6 DISCHARGE HOSE/CHECK VALVE: A. When manifolding, all cylinder assemblies shall include a flexible discharge hose and check valve for connection to the manifold inlet. 20 October 1997 Fire Protection - Clean Agent Suppression Carlsbad City Library 15310 - 16 96013