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HomeMy WebLinkAboutTC Construction Co; 2004-03-24; 3583-1A Part 4 of 4SECTION 16020 ELECTRICAL - GENERAL PROVISIONS PART 1 GENERAL 1.01 A. B. C. 1.02 A. B. SCOPE OF WORK Furnish all labor, materials and equipment required to install complete and make operational, electrical and process instrumentation systems as specified, as shown on the Drawings. The work shall include furnishing and installing the following: 1. Electrical service fiom the Power Company. 2. Conduit, wire and field connections for all motors, motor controllers, control devices, control panels and electrical equipment furnished under other Divisions of these Specifications. 3. Conduit, wiring and terminations for all field-mounted instruments furnished and mounted under other Divisions of these Specifications, including process instrumentation primary elements, transmitters, local indicators and control panels. Install vendor furnished cables specified under other Divisions of these Specifications. 4. Telephone service from the Telephone Company. The work shall include furnishing, installing and testing the equipment and materials detailed in the following Sections: SectionNo 16020 - Electrical - General Provisions 16480 - Motor Control Centers 16500 - Lighting System 16620 - Standby Engme Generator System 16950 - Electrical Acceptance Testing 16426 - Switchboards RELATED WORK Excavation and backfilling, including gravel or sand bedding for underground electrical work is included in Division 2. Cast in place concrete work, including concrete encasements for electrical duct banks, equipment pads, light pole bases and reinforcing steel, is included in Division 3. Cannon Road Lift Station Project No. 3583 P\City of Carlsbad-l6827\M679-Lifl StationV Proj Docs\7.2 Final Docs\100 W Spect\lMIZO.doc Electrical - General Provisions 16020-1 1.03 SUBMITTALS A. Submit shop drawings for equipment, materials and other items furnished under Division 16. B. Check shop drawings for accuracy and contract requirements prior to submittal. Shop drawings shall be stamped with the date checked and a statement indicating that the shop drawings conform to Specifications and Drawings. This statement shall also list all exceptions to the Specifications and Drawings. Shop drawings not so checked and noted shall be returned. C. The Engineer's check shall be for conformance with the design concept of the project and compliance with the Specifications and Drawings. Errors and omissions on approved shop drawings shall not relieve the Contractor from the responsibility of providing materials and workmanship required by the Specifications and Drawings. D. All dimensions shall be field verified at the job site and coordinated with the work of all other trades. E. Material shall not be ordered or shipped until the shop drawings have been approved. No material shall be ordered or shop work started if shop drawings are marked "APPROVED AS NOTED - CONFIRM," "APPROVED AS NOTED - RESUBMIT" or "NOT APPROVED." F. Operation and Maintenance Data 1. Submit operations and maintenance data for equipment furnished under this Division, in accordance with Section 01730. The manuals shall be prepared specifically for this installation and shall include catalog data sheets, drawings, equipment lists, descriptions, parts lists, etc, to instruct operating and maintenance personnel unfamiliar with such equipment. 1.04 CONTRACT PERFORMANCE REQUIREMENTS A. Electric equipment, materials and installation shall comply with the latest edition of the National Electrical Code (NEC) and with the latest edition of the following codes and standards: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. National Electrical Safety Code (NESC) Occupational Safety and Health Administration (OSHA) National Fire Protection Association (NFPA) National Electrical Manufacturers Association (NEMA) American National Standards Institute (ANSI) Insulated Cable Engineers Association (ICEA) Instrument Society of America (ISA) Underwriters Laboratories (UL) Factory Mutual (FM) National Electrical Testing Association (NETA) B. Where reference is made to one of the above standards, the revision in effect at the time of bid opening shall apply. Electrical - General Provisions 16020-2 Project No. 3583 Cannon Road Lift Station P:\City of Carlsbad-16827U0679-Lifl Station\7 Proj Docs\7.2 Final Docs\100 'A Specs\16020.doc 1.05 A. B. C. D. E. 1.06 A. 1.07 A. PRIORITY OF THE CONTRACT DOCUMENTS If, during the performance of the work, the Contractor finds a conflict, error or discrepancy between or among one or more of the Sections or between or among one or more Sections and the Drawings, furnish the higher performance requirements. The higher performance requirement shall be considered the equipment, material, device or installation method which represents the most stringent option, the highest quality or the largest quantity. In all cases, figured dimensions shall govern over scaled dimensions, but work not dimensioned shall be as directed by the Engineer and work not particularly shown, identified, sized, or located shall be the same as similar work that is shown or specified. Detailed Drawings shall govern over general drawings, larger scale Drawings take precedence over smaller scale Drawings, Change Order Drawings shall govern over Contract Drawings and Contract Drawings shall govern over Shop Drawings. If the issue of priority is due to a conflict or discrepancy between the provisions of the Contract Documents and any referenced standard, or code of any technical society, organization or association, the provisions of the Contract Documents will take precedence if they are more stringent or presumptively cause a higher level of performance. If there is any conflict or discrepancy between standard specifications, or codes of any technical society, organization or association, or between Laws and Regulations, the higher performance requirement shall be binding on the Contractor, unless otherwise directed by the Engmeer. In accordance with the intent of the Contract Documents, the Contractor accepts the fact that compliance with the priority order specified shall not justify an increase in Contract Price or an extension in Contract Time nor limit in any way, the Contractor's responsibility to comply with all Laws and Regulations at all times ENCLOSURE TYPES Unless otherwise specified electrical enclosures shall have the following ratings: 1. 2. 3. NEMA 1 for dry, non-process indoor above grade locations. NEMA 4X for outdoor locations and chemical areas. NEMA 7 for sewage wetwell. NEMA 7 areas shall be rated "Class I Div. 1 Group D." SERVICE AND METERING The power company serving this project is San Diego Gas and Electric Company (SDG&E). Service will be obtained at 480-Volts, Three-phase, Four-Wire, 60 Hz from a pad mounted transformer furnished and installed by SDG&E. Cannon Road Lift Station Project No. 3583 PCily of Carlsbad-16827WD679-Lift StationV Prq Docs\7.2 Final Docs\lOO % Specs\16020.doc Electrical - General Provisions 16020-3 B. C. D. 1.08 A. B. 1.09 A. B. 1.10 A. B. The power company will be responsible for the following work: 1. 2. Furnishing and installing transformer. 3. 4. 5. The Contractor shall be responsible for the following work 1. Furnishing and installing primary cables. Termination of underground primary cables at the transformer. Furnishing metering current transformers (C.T.'s), meter and meter wiring. Furnishing and installing secondary cables. Make all arrangements with the power company for obtaining electrical service and fbmish all labor and material required for the electrical service. Furnishing and installing the primary conduits. Furnishing and installing the transformer pad and grounding. 2. 3. 4. Furnishing secondary conduits. 5. Furnishing and installing a power company approved metering section, current transformer section, and pull section on the metering switchboard. Submit shop drawings for the following items to the power company for approval: 1. Metering Switchboard. HAZARDOUS AREAS Equipment, materials and installation in areas designated as hazardous shall comply with National Electrical Code Articles 500,50 1,502 and 503. Equipment and materials installed in hazardous areas shall be UL listed for the appropriate hazardous area classification. CODES, INSPECTION AND FEES Equipment, materials and installation shall comply with the requirements of the local authority having jurisdiction. Obtain all necessary permits and pay all fees required for permits and inspections. SIZE OF EQUIPMENT Investigate each space in the structure through which equipment must pass to reach its final location. Coordinate shipping splits with the manufacturer to permit safe handling and passage through restricted areas in the structure. The equipment shall be kept upright at all times during storage and handling. When equipment must be tilted for passage through restricted areas, brace the equipment to insure that the tilting does not impair the functional integrity of the equipment. Electrical - General Provisions 16020-4 Project No. 3583 Cannon Road Lift Station P:\City of Carlsbad-1682AX)679-Lifl StaUon\7 Proj Doa\7.2 Final DOCS\~ 00 X Spea\l602O.doc 1.1 1 RECORD DRAWINGS A. ' As the work progresses, legbly record all field changes on a set of project contract drawings, hereinafter called the "record drawings." B. Record drawings shall accurately show the installed condition of the following items: 1. 2. 3. 4. 5. 6. 7. 8. 9. One-line Diagram(s). Raceways and pullboxes. Conductor sizes and conduit fills. Panel Schedule@). Control Wiring Diagram(s). Lighting Fixture Schedule@). Lighting fmture, receptacle and switch outlet locations. Underground raceway and duct bank routing. Plan view, sizes and locations of switchgear, motor control centers and control panels. C. Submit a schedule of control wiring raceways and wire numbers, including the following information: 1. 2. Circuit origin, destination and wire numbers. Field wiring terminal strip names and numbers. D. As an alternate, point-to-point connection diagrams showing the same information may be submitted in place of the schedule of control wiring raceways and wire numbers. E. Submit the record drawings and the schedule of control wiring raceways and wire numbers (or the point-to-point connection diagram) to the Agency. 1.12 EQUIPMENT INTERCONNECTIONS A. Review shop drawings of equipment furnished under other Divisions of this Specification and prepare coordinated wiring interconnection diagrams or wiring tables. Submit copies of wiring diagrams or tables with Record Drawings. B. Furnish and install all equipment interconnections. 1.13 MATEWS AND EQUIPMENT A. Materials and equipment shall be new. B. Material and equipment of the same type shall be the product of one manufacturer and shall be UL listed. C. Warrant all equipment furnished under Division 16 in accordance with Division 01. Refer to individual equipment sections for additional warranty items. Cannon Road Lift Station Project No. 3583 P.\City of Carlsbad-1682A30679-L1fl Slalion\T Proj Docs\7.2 Final Docs\lOO % Specs\16020.doc Electrical - General Provisions 16020-5 1.14 A. B. C. 1.15 A. B. C. D. E. F. G. H. EQUIPMENT IDENTIFICATION Identify equipment (disconnect switches, separately mounted motor starters, control stations, etc) furnished under Division 16 with the name of the equipment it serves. Motor control centers, control panels, panelboards, switchboards, switchgear, junction or terminal boxes, transfer switches, etc, shall have nameplate designations as shown on the Drawings. Nameplates shall be engraved, laminated plastic, not less than 1/16-in thick by %-in by 2- 1/2-in with 311 6-in high white letters on a black background. Nameplates shall be screw mounted to NEMA 1 enclosures. Nameplates shall be bonded to all other enclosure types using an epoxy or similar permanent waterproof adhesive. Two sided foam adhesive tape is not acceptable. Where the equipment size does not have space for mounting a nameplate the nameplate shall be permanently fastened to the adjacent mounting surface. INTERPRETATION OF DRAWINGS Unless specifically stated to the contrary, the Drawings are not intended to show exact locations of conduit runs. Coordinate the conduit installation with other trades and the actual supplied equipment. Install each 3-phase circuit in a separate conduit unless otherwise shown on the Drawings. Unless otherwise approved by the Engineer, conduit shown exposed shall be installed exposed; conduit shown concealed shall be installed concealed. Where circuits are shown as "home-runs" all necessary fittings and boxes shall be provided for a complete raceway installation. Where home-runs indicate conduit is to be installed concealed or exposed the entire branch circuit shall be installed in the same manner. Unless otherwise indicated install branch circuit conduits exposed in processhndustrial type spaces and concealed in finished spaces. Verify the exact locations and mounting heights of lighting fixtures, switches and receptacles prior to installation. Except where dimensions are shown, the locations of equipment, fixtures, outlets and similar devices shown on the Drawings are approximate only. Exact locations shall be determined by the Contractor and approved by the Engineer during construction. Obtain information relevant to the placing of electrical work and in case of any interference with other work, proceed as directed by the Engineer and furnish all labor and materials necessary to complete the work in an approved manner. Circuit layouts are not intended to show the number of fittings, or other installation details. Furnish all labor and materials necessary to install and place in satisfactory operation all power, lighting and other electrical systems shown. Redesign of electrical or mechanical work, which is required due to the Contractor's use of an alternate item, arrangement of equipment and/or layout other than specified herein, shall be done by the Contractor at hisher own expense. Redesign and detailed plans shall be submitted to the Engmeer for approval. No additional compensation will be provided for changes in the work, either hisher own or others, caused by such redesign. Electrical - General Provisions 16020-6 Project No. 3583 Cannon Road Lift Station P:\Cily of Carlsbad-16827U0679-LIfl StalionV Proj Doa\7.2 Final Docs\100 X Specs\16020.doc 1.16 A. B. C. SEISMIC RESTRAINTS Seismic restraints shall be provided for all electrical systems including but not limited to conduits, busways, cable trays, pull boxes, free standing or wall mounted panels and cabinets, motor control centers, switchboards, switchgear, transformers, disconnect switches, individually mounted motor starters, lighting fixtures, emergency battery units and other similar electrical equipment installed under Division 16. Use seismic criteria, Tables and standard restraint details found in the latest edition of the SMACNA Seismic Retraining Manual for the seismic restraints. The restraints shall be selected from the Tables that represent zone 4 locations. Where materials other than steel are specified, members of equal strength to those in the standards shall be provided. Materials of construction for seismic restraints shall be same as those specified for the equipment supports and area classifications. However, all bolts shall be stainless steel regardless of the locations. PART 2 PRODUCTS 2.01 CONDUITS AND FITTING A. RiDd Steel Conduit 1. Rigid steel conduit interior and exterior shall be hot-dipped galvanized and be as manufactured by the Allied Tube and Conduit Corp.; Wheatland Tube Co.; Triangle PWC Inc. or equal. B. PVC Coated hgid Steel Conduit 1. PVC coated rigid steel conduit shall have a minimum 0.040-in thick, polyvinyl chloride coating permanently bonded to hot-dipped galvanized steel conduit and an internal chemically cured urethane or enamel coating. The ends of all couplings, fittings, etc, shall have a minimum of one pipe diameter in length of PVC overlap. PVC conduit and fittings shall be manufactured by Occidental Coating Company; "Plasti-Bond Red" as manufactured by Robroy Industries; Triangle PWC Inc. or equal. C. Rigid Nonmetallic Conduit 1. PVC conduit shall be rigid polyvinyl chloride schedule 40 and 80 as manufactured by Carlon; An Indian Head Co.; Kraloy Products Co., Inc.; Highland Plastics Inc. or equal. D. Liquidtight Flexible Metal Conduit, Couplings and Fittings 1. Liquidtight flexible metal conduit shall be Sealtite, Type UA, manufactured by the Anaconda Metal Hose Div.; Anaconda American Brass Co.; American Flexible Conduit Co., Inc.; Universal Metal Hose Co. or equal. Fittings used with liquidtight flexible metal conduit shall be of the screw-in type as manufactured by the Thomas & Betts Co.; Crouse-Hinds Co. or equal. 2. Cannon Road Lift Station Electrical - General Provisions Project No. 3583 16020-7 P:\City of Carlsbad-16827W0679-Lifl StationV Pro] Docs\7.2 Final Docs\lOO X Specs\i6020.doc E. Flexible Couplings 1. Flexible couplings shall be type ECGJH as manufactured by the Crouse-Hinds Co.; Appleton Electric Co.; Killark Electric Manufacturing Co. or equal.. F. Boxes and Fittings 1. For use in NEMA 1 areas, terminal boxes, junction boxes, pull boxes etc, shall be galvanized sheet steel with continuously welded seams. Box bodies shall be flanged and shall not have holes or knockouts. Box bodies shall not be less than 14 gauge metal and covers shall not be less than 12 gauge metal. Covers shall be gasketed and fastened with stainless steel screws. Terminal boxes shall be furnished with hinged doors, terminal mounting straps and brackets. Terminal blocks shall be NEMA type, not less than 20 Amp., 600 Volt. Boxes shall be as manufactured by Hoffman Engineering Co.; Lee Products Co.; KeystoneRees, Inc. or equal. 2. NEMA 4X terminal boxes, junction boxes and pull boxes shall be fiberglass reinforced plastic with stainless steel hardware and gasketed covers. Terminal boxes shall be furnished with hinged doors, terminal mounting straps and brackets. Terminal blocks shall be NEMA type, not less than 20 Amp., 600 Volt. Boxes shall be as manufactured by Hoffman Engineering Co.; Lee Products Co.; KeystoneRees, Inc. or equal. 3. Explosion-proof boxes shall be designed for Class 1 , Group D, Division 1 hazardous locations. They shall be cast iron with cadmium-zinc or hot-dipped galvanized finish, stainless steel or hot- dipped galvanized bolts; Type EJB as manufactured by the Crouse-Hinds Company; Appleton Electric Co.; The Pyle-National Co. or equal. 4. All boxes and fittings used with PVC coated conduit shall be furnished with a PVC coating bonded to the metal, the same thickness as used on the coated steel conduit. The ends of couplings and fittings shall have a minimum of one pipe diameter PVC overlap to cover threads and provide a seal. 5. Cast or malleable iron device boxes shall be Type FD. All cast or malleable iron boxes and fittings shall have cadmium-zinc finish with cast covers and stainless steel screws as manufactured by the Crouse-Hinds Co. or equal. 6. Cast aluminum device boxes shall be Type FD. All cast aluminum boxes and fittings shall be copper-free aluminum with cast aluminum covers and stainless steel screws as manufactured by the Iollark Electric Co.; Crouse-Hinds Co.; L. E. Mason Co. or equal. 7. Steel elbows and couplings shall be hot-dipped galvanized. Elbows and couplings used with PVC coated conduit shall be furnished with a PVC coating bonded to the steel, the same thickness as used on the coated steel conduit. 8. Conduit hubs shall be as manufactured by Myers Electric Products, Inc. or equal. 9. Conduit wall and floor seals for sleeved openings shall be type CSMI as manufactured by the O.Z./Gedney Co. or equal. 10. Explosion proof fittings shall be as manufactured by the Crouse-Hinds Co.; Appleton Electric Co.; O.Z./Gedney Co. or equal. Electrical - General Provisions 16020-8 Project No. 3583 Cannon Road Lift Station P:\City of CarIsbad-16627U0679-Lifl StalionV Pmj Docs\7.2 Final Docs\lOO % Specs\l6020.doc 1 1. Conduit sealing bushings shall be O.Z./Gedney Type CSB or equal. G. Conduit Mounting Equipment 1. In dry indoor areas, hangers, rods, backplates, beam clamps, channel, etc shall be galvanized iron or steel. Clamps for PVC coated conduits shall be PVC coated 2. PVC coated steel channel or fiberglass channel with stainless steel hardware shall be used in areas designated VET" and "CORROSIVE" on the Drawings and in outdoor locations. Fiberglass channel shall be resistant to the chemicals present in the area in which it is used. H. Wall and Floor Slab Opening Seals 1. Wall and floor slab openings shall be sealed with "FLAME-SAFE" as manufactured by the Thomas & Betts Corp.; Pro Set Systems; Neer Mfg. Co.; Specified Technologies, Inc. or equal. I. Cold Galvanizing Compound 1. Cold galvanizing compound shall be as manufactured by ZRC Products Company, a division of Norfolk Corp. or equal. 2.02 WIRE, Cm-LE AND ACCESSORIES A. Wires and cables shall be of annealed, 98 percent conductivity, soft drawn copper. B. All conductors shall be stranded, except that lighting and receptacle wiring may be solid. C. Except for control, signal and instrumentation circuits, wire smaller than No. 12 AWG shall not be used. D. Wire for lighting? receptacles and other circuits not exceeding 150 Volts to ground shall be NEC Type THHNTHWN as manufactured by Okonite Co.; Southwire Co.; Pirelli Corp., or equal. E. Wire for circuits over 150 Volts to ground shall be NEC type TH" for sizes up to No. 410 AWG and Type XHHW for sizes greater than No. 4/0 AWG as manufactured by Okonite Co.; Southwire Co., or equal. F. Wire for control, status and alarm circuits shall be No.14 AWG NEC type THHNITHWN, stranded as manufactured by the Okonite Co.; Carol Cable Co. Inc. West; Pirelli Cable Corp. or equal. G. Multi-conductor control and power cables shall have stranded conductors with type THHNITHWN insulated, nylon conductor covering? and an overall PVC jacket covering the individual wires. Cable shall be TC rated meeting UL 1277 and IEEE 383 Standards. Cable shall be flame resistant, nonpropagating and suitable for installation in a Class I, Division 11 hazardous location and for direct burial in earth. Power and control cables shall be furnished with a green ground conductor. Power cables shall be hrnished with a white neutral conductor where required to serve phase to neutral loads. Cable shall be as manufactured by the Okonite Co.; Southwire Co.; General Cable Co., or equal. Cannon Road Lift Station Project No. 3583 P:\City of Carlsbad-16827I30679-Lifl Station\7 Proj Docs\7.2 Final Docs\lOO % Specs\16020.doc Electrical - General Provisions 16020-9 H. I. J. K. L. M. Wire for process instrumentation signals (i.e. 1-5 VDC, 4-20 mA), R.T.D., potentiometer and similar signals shall be: 1. Single pair cable: Conductors: Insulation: Shield: Jacket : Max overall diameter: 0.262-in Misc: Manufacturers : 2- No. 16 stranded and twisted on 2-in lay PVC with 300 Volt, 105 degree C rating 100 percent mylar tape with drain wire PVC with UL Subject 13, UL 158 1, and manufacturers identification UL listed for underground wet location use Belden No. 1030 or equal 2. Three conductor (triad) cable: Conductors: Insulation: Shield: Jacket: Max overall diameter: 0.276-in Misc: Manufacturers: 3- No. 16 stranded and twisted on 2-in lay PVC with 300 Volt, 105 degree C rating 100 percent mylar tape with drain wire PVC with UL Subject 13, UL 158 1 and manufacturers identification UL listed for underground wet location use Belden No. 103 1 or equal 3. Multiple pair cables (where shown on the Drawings): Conductor: Insulation: Shield: Jacket: Misc: Manufacturers: multiple 2- No.22 stranded and twisted on a 2-in lay PVC with 300 Volt, 105 degree C rating Individual pairs shielded with 100 percent mylar tape and drain wire PVC with UL Subject 13, UL 1581 manufacturers identification UL listed for underground wet location use Belden No. 9330,9331,9332,9333,9334,9335,9336,9337 or equal Splices for power wiring shall be compression type connectors insulated with a heat shrink boot or outer covering and epoxy filling. Splice kits shall be as manufactured by Raychem; Ideal Industries; 3M Co. or equal. Motor connections shall be ring type mechanical compression terminations installed on the branch circuit wires and the motor leads and secured with bolt, nut and springwasher. Connections shall be insulated with a Raychem Type RVC, roll-on stub insulator or equal. Termination connectors for control wiring shall be of the locking fork-end (upturned leg ends) type as manufactured by Ideal Industries; 3M Co.; Panduit Corp. or equal. Splices for control wiring shall be insulated compression type connectors of the expanded vinyl insulated parallel or pigtail type as manufactured by Ideal Industries; 3M Co.; Panduit Corp. or equal. Termination connectors for shielded instrumentation wiring shall be of the locking fork-end (upturned leg ends) type as manufactured by Ideal Industries; 3M Co.; Panduit Corp. or equal. Electrical - General Provisions 16020-1 0 Project No. 3583 Cannon Road Lift Station P:\City of Carlsbad-1682A30679-Lifl Stationi7 Prd Doc5\7.2 Final Do~s\l00 X Specs\16020.doc N. Wire markers shall be "Ornni-Grip" as manufactured by the W.H. Brady Co.; Thomas & Betts Co.; 3M Co. or equal. 0. Wire and cables with diameters exceeding the capacity of the "Ornni-Grip" shall be marked with pre- printed, self-adhesive vinyl tapes as manufactured by the W.H. Brady Co.; Panduit Corp. or equal. 2.03 WIRING DEVICES A. Wall switches shall be heavy duty, specification grade, toggle action, flush mounting quiet type. All switches shall conform to the latest revision of Federal Specification WS 896. Wall switches shall be of the following types and manufacturer: 1. Single pole, 20 Amp, 120/277 Volt - Arrow-Hart, Catalog No. 1991, or equal by Harvey Hubbell, Inc.; Pass & Seymour, Inc. or equal. 2. Three way, 20 Amp, 120/277 Volt - Arrow-Hart, Catalog No. 1993, or equal by Harvey Hubbell, Inc.; Pass & Seymour, Inc. or equal. 3. Explosion-proof single pole factory sealed switches shall be for 20 Amp, 120/277 Volts, mounted in copper free aluminum or malleable iron cast boxes and be similar and equal to Crouse-Hinds EDS Series, or equal by Appleton Electric Co. or Killark. B. Receptacles shall be heavy duty, specification grade of the following types and manufacturer or equal. Receptacles shall conform to Federal Specification WC596-F. 1. Duplex, 20 Amp, 125 Volt, 2P, 3W; Arrow-Hart, Catalog No. 5362, or equal by Harvey Hubbell, Inc.; Pass & Seymour, Inc. 2. Weatherproof/corrosion resistant single, 20 Amp, 125 Volt, 2P, 3W, with cover; Crouse-Hinds Co., Catalog No. WLRS-5-20, or equal by Appleton Electric. 3. Ground fault interrupter, duplex, 20 Amp, 125 Volt, 2P, 3W, GFCI feed thru type with "test" and "reset" buttons. Arrow-Hart, Catalog No. GF5342 or equal by Harvey Hubbell, Inc.; Pass & Seymour, Inc. or equal. 4. Single, "power lock," 20 Amp, 125 Volt, 2P, 3W; Arrow-Hart, Catalog No. 23030 and plug Arrow-Hart, Catalog No. 23035N or equal by Harvey Hubbell, Inc.; Pass & Seymour, Inc. or equal. 5. Single, 20 Amp, 250 Volts, 2P, 3W; Arrow-Hart, Catalog No. 5861 or equal by Harvey Hubbell, Inc.; Pass & Seymour, Inc. or equal. 6. Single twist-lock, 20 Amp, 250 Volts, 2P, 3W; Arrow-Hart, Catalog No. 6210; plug: Arrow- Hart, Catalog No. 6212 or equal by Harvey Hubbell, Inc.; Pass & Seymour, Inc. or equal. 7. Single twist-lock, 30 Amp, 250 Volts, 2P, 3W; Arrow-Hart, Catalog No. 6340; plug: Arrow- Hart, Catalog No. 6342 or equal by Harvey Hubbell, Inc.; Pass & Seymour, Inc. or equal. Cannon Road Lift Station Project No. 3583 P:\City of Carlsbad-16827\30679-1ift Station\7 Pro] Docs\7.2 Final DoCs\lOO % Specs\16020.doc Electrical - General Provisions 16020-1 1 8. Explosion-proof single, 20 Amp, 125 Amp, 2P, 3W; Appleton Electric, Catalog No. CPCI-2350 and plug, Appleton Electric, Catalog No. CPP-2033 or equal by Crouse-Hinds; Harvey Hubbell InC. 9. Explosion-proof duplex, 20 Amp, 125 Volt, 2P, 3W; Appleton Electric, Catalog No. CPC2- 2350 and plug, Appleton Electric, Catalog No. CPP-2023 or equal by Crouse-Hinds; Harvey Hubbell, Inc. C. Device Plates 1. Plates for indoor flush mounted devices shall be of the required number of gangs for the application involved. 2. Plates for indoor surface mounted device boxes shall be cast metal of the same material as the box, Crouse-Hinds, No. DS23G and DS32G, or equal. 3. Oversized plates shall be installed where standard plates do not fully cover the wall opening. 4. Device plates for switches mounted outdoors or indicated as weatherproof shall be gasketed, cast aluminum with provisions for padlocking switches "On" and "Off," Crouse-Hinds, No. DS 185, or equal. 5. Multiple surface mounted devices shall be ganged in a single, common box and provided with an adapter, if necessary, to allow mounting of single gang device plates on multigang cast boxes. 6. Engraved device plates shall be provided where required. 7. Weatherproof, gasketed cover for GFI receptacle mounted in a FS/FD box shall be Arrow-Hart, Catalog No. 4501-FS or equal by Harvey Hubbell, Inc.; Pass & Seymour, Inc. or equal. 2.04 MISCELLANEOUS EQUIPMENT A. Disconnect Switches 1. Disconnect switches shall be heavy-duty, quick-make, quick-break, visible blades, 600 Volt, 3 Pole with full cover interlock, interlock defeat and flange mounted operating handle. 2. NEMA 4X enclosures shall be stainless steel or fiberglass reinforced polyester. 3. NEMA 7 enclosures shall be cast aluminum. 4. Switches shall be as manufactured by the Square D Co. or equal. B. Fused Disconnect Switches 1. Fused disconnect switches shall be heavy-duty, quick-make, quick-break, visible blades, 600 Volt, 3 Pole with full cover interlock, interlock defeat and flange mounted operating handle. 2. Fuses shall be rejection type, 600 Volt, 200,000 A.I.C., dual element, time delay, Bussman Fusetron, Class IUS-5 or equal. Electrical - General Provisions 1 6020-1 2 Cannon Road Lift Station Project No. 3583 P:\City of Carlsbad-16827W0679-Lifl SlaliOfl\7 Pmj Docs\7.2 Final Docs\l W % Specs\lWPO.dOc 3. NEMA 4X enclosures shall be stainless steel or fiberglass reinforced polyester. 4. NEMA 7 enclosures shall be cast aluminum. 5. Switches shall be as manufactured by the Square D Co. or equal. C. Manual Motor Starters 1. Manual starters shall be suitable for the voltage and number of phase shown on the Drawings and shall be non-reversing, reversing or two speed type as shown on the Drawings. NEMA sizes shall be as required for the horsepowers shown on the Drawings. Manual starters shall have motor overload protection in each phase. 2. NEMA 4 enclosures shall be cast aluminum. 3, NEMA 4X enclosures shall be stainless steel or fiberglass reinforced polyester. 4. NEMA 7 enclosures shall be cast aluminum. 5. Manual motor starters shall be as manufactured by the Square D Co. or equal. D. Automatic Transfer Switches (480 Volt Applications) 1. Automatic transfer switches shall be designed for an emergency and normal source of 480 Volt, 3 Phase, 3 Wire, 60 Hz. Current ratings shall be as shown on the Drawings. Switches shall be listed under UL 1008. 2. The switches shall initiate transfer of the load to the emergency source when any phase of the normal source drops below 90 percent of normal voltage. 3. The transfer switches shall be adequately constructed to carry full rated current on a continuous 24-hour basis in all approved enclosures and shall not show excessive heating or be subject to de-rating. The transfer switches shall be capable of withstanding all available system fault currents without parting of or damage to contacts during the fault clearing time of the system over-current device. 4. The transfer switches shall be of inherently 3 Pole double throw construction and shall have three position operation: closed to normal source, open, closed to emergency source. Time delay between opening of the closed contacts and closing of the open contacts shall be a minimum of 400 milliseconds to allow for voltage decay before transfer is complete. 5. The following accessories shall be furnished: a. Close differential adjustable phase sensing relay set to drop out at 80 percent of rated voltage and pick up at 90 percent of rated voltage. b. Adjustable 0.5 to 6.0 second tune delay to override normal source power outages (set at 2 seconds). Cannon Road Lift Station Project No. 3583 P:\City of Carlsbad-16627\30679-Lift StationV Pro] DocrV.2 Final Docs\lOO X Specs\16020.doc Electrical - General Provisions 16020-1 3 E. 2.05 A. 2.06 A. B. C. D. E. c. Two auxiliary contacts to open on normal source failure (for remote use). d. Two auxiliary contacts to close on normal source failure (for remote alarm and engine start). e. Neutral (on) position adjustable time delay 0.1 to 10 seconds. f. Adjustable time delay on retransfer to normal (1 to 300 seconds) with 0 to 25 minute adjustable unloaded engme running time after retransfer. 6. 7. Enclosure type shall be NEMA 1. Paint color shall be ANSI Z55.1 , No. 6 1 , light gray. Automatic transfer switches shall have the following 10 cycle withstand ratings: Switch Rating Withstand Rating 100 to 200 Amps 225 to 800 Amps 1000 to 1600 Amps 22,000 Amps at 480 Volts RMS SYM 30,000 Amps at 480 Volts RMS SYM 30,000 Amps at 480 Volts RMS SYM 8. A maintained contact test-auto switch and normal/emergency pilot lights shall be mounted on the door. Automatic transfer switches shall be General Electric Zenith, Russelectric, Type RMTD or equal. 9. Polyethylene Warning Tape 1. 2. TELEPHONE SYSTEM Make all necessary arrangements with SBC for any participation that may be necessary and furnish all labor and material that may be required and pay all charges the telephone companies may have for their service. UNDERGROUND SYSTEM Excavation and backfilling, including gravel and sand bedding, are included in Division 2. Concrete and reinforcing steel are included in Division 3. Raceways shall be polyvlnyl chloride conduit encased in concrete. Handholes shall be precast concrete, heavy-duty type, designed for a Class H-20 wheel load and conform to ASTM C478. Precast units shall be as manufactured by Chase Precast Corp.; American Precast Co. or equal and constructed to dimensions as shown on the Drawings. Handhole frames and covers shall be cast iron, heavy duty type for Class H-20 wheel loading. Warning tape shall be red polyethylene film, 6-in minimum width. Warning tape shall be W.H. Brady Co., Catalog No. 91296 or equal. Electrical - General Provisions 1 6020-1 4 Cannon Road Lift Station Project No. 3583 P:\City of Carisbad-16B27\30679-bfl Station\7 Proj Docs\7.2 Final DoCs\100 % Specs\16020.doc 2.07 A. B. C. D. GROUNDING Ground rods shall be %-in by 10-ft copper clad steel and constructed in accordance with UL 467. The minimum copper thickness shall be 0.25 mm. Ground rods shall be Copperweld or equal. Grounding conduit hubs shall be malleable iron type similar to Thomas & Betts Co.; Cat No. 3940 (3/4-in conduit size) by Bumdy; 0.2. Gedney Co. or equal, and of the correct size for the conduit. Waterpipe ground clamps shall be cast bronze saddle type, similar to Thomas & Betts Co. Cat. No. 2 ( 1/2-in, %-in, or 1-in size) or equal by Bumdy; O.Z. Gedney Co. or equal, and of the correct size for the pipe. Buried grounding connections shall be by Cadweld process, or equal exothermic welding system. PART 3 EXECUTION PCity of Carlsbad-16827U0679-Lifl Stal~onV Prq Dw\7 2 Final Docs\100 % ipen\l6020 doc ~ 3.01 A. B. C. D. 3.02 A. B. C. D. E. F. G. SLEEVES AND FORMS FOR OPENINGS Provide and place all sleeves for conduits penetrating floors, walls, partitions, etc. Locate all necessary slots for electrical work and form before concrete is poured. Exact locations are required for stubbing-up and terminating concealed conduit. Obtain shop drawings and templates from equipment vendors or other subcontractors and locate the concealed conduit before the floor slab is poured. Where setting drawings are not available in time to avoid delay in scheduled floor slab pours, the Engineer may allow the installations of such conduit to be exposed. Requests for this deviation must be submitted in writing. No additional compensation for such change will be allowed. Seal all openings, sleeves, penetration and slots. CUTTING AND PATCHING Cutting and patching shall be done in a thoroughly workmanlike manner and be in compliance with modifications and repair to concrete as specified in Division 03. Sawcut concrete and masonry prior to breaking out sections. Core drill holes in concrete floors and walls as required. Install work at such time as to require the minimum amount of cutting and patching. Do not cut joists, beams, girders, columns or any other structural members. Cut opening only large enough to allow easy installation of the conduit. Patching to be of the same kind and quality of material as was removed. The completed patching work shall restore the surface to its origmal appearance or better. Cannon Road Lift Station Electrical - General Provisions Proiect No. 3583 16020-1 5 H. I. J. 3.03 A. B. C. D. E. F. G. H. I. 3.04 A. B. Patching of waterproofed surfaces shall render the area of the patching completely waterproofed. Remove rubble and excess patching materials from the premises. When existing conduits are cut at the floor line of wall line, they shall be filled with grout of suitable patching material. INSTALLATION Any work not installed according to the and Specifications shall be subject to change as directed by the Engineer. No extra compensation will be allowed for making these changes. Electrical equipment shall be protected at all times against mechanical injury or damage by water. Electrical equipment shall not be stored outdoors. Electrical equipment shall be stored in dry permanent shelters. Do not install electrical equipment in its permanent location until structures are weather-tight. If any apparatus has been subject to possible injury by water, it shall be thoroughly dried out and tested as directed by the Engineer, or shall be replaced at no additional cost at the Engineer's discretion. Equipment that has been damaged shall be replaced or repaired by the equipment manufacturer, at the Engineer's discretion. Repaint any damage to factory applied paint finish using touch-up paint furnished by the equipment manufacturer. The entire damaged panel or section shall be repainted per the field painting specifications in Section 09902, at no additional cost to the Agency. Coordinate the conduit installation with other trades and the actual supplied equipment. Install each 3-phase circuit in separate conduit. .Unless otherwise approved by the Engineer, conduit installed interior to the building shall be installed exposed; conduit installed exterior to the building shall be concealed. Verify the exact locations and mounting heights of lighting fixtures, switches and receptacles prior to installation. Exact locations of electrical equipment shall be determined by the Contractor and approved by the Engineer during construction. Obtain information relevant to the placing of electrical work and in case of any interference with other work, proceed as directed by the Engineer and furnish all labor and materials necessary to complete the work in an approved manner. MANUFACTURERS SERVICE Provide manufacturer's services for testing and start-up and training of the following equipment: 1. Automatic Transfer Switches 2. 480 Volt Motor Control Centers Testing and startup shall not be combined with training. Testing and start-up time shall not be used for manufacturers warranty repairs. Electrical - General Provisions 16020-1 6 Project No. 3583 Cannon Road Lift Station P:\City of Carlsbad-I6827\30670Lifl SIaIion\7 Pro1 Docs\7.2 Final Docs\lOO % Specs\16020 doc 3.05 A. B. C. D. E. F. G. H. I. J. K. L. M. N. 0. P. Q. R. BOXES AND FITTINGS Except where otherwise specified, all wiring shall be in rigid steel conduit. PVC coated rigid steel conduit shall be used in outdoor exposed areas, vaults, chemical areas, and areas designated "CORROSNE." PVC conduit shall be used for concrete encased underground duct banks except as specified herein. Exposed switch, receptacle and lighting outlet boxes and condulet fittings shall be cast or malleable iron, Provide PVC coating when used with PVC coated rigid conduit. Terminal boxes, junction boxes and pull boxes shall have NEMA ratings suitable for the location in which they are installed. Conduit wall seals shall be used where underground conduits penetrate walls. Conduit sealing bushings shall be used to seal conduit ends exposed to the weather. No conduit smaller than %-in electrical trade size shall be used, nor shall any have more than the equivalent of three 90 degree bends in any one run. Pull boxes shall be provided as required or directed. No wire shall be pulled until the conduit system is complete in all details. The ends of all conduits shall be tightly plugged to exclude dust and moisture during construction. Conduit supports, other than for underground raceways, shall be spaced at intervals of 84 or less. Conduit hangers shall be attached to structural steel by means of beam or channel clamps. Where attached to concrete surfaces, concrete inserts of the spot type shall be provided. All conduits shall be run at right angles to and parallel with the surrounding wall and shall conform to the form of the ceiling. No diagonal runs will be allowed. Bends in parallel conduit runs shall be concentric. All conduit shall be run perfectly straight and true. Conduit terminating in pressed steel boxes shall have double locknuts and insulated bushings. Conduit terminating in NEMA 3R, 4,4X and 12 enclosures shall be terminated with Myers type conduit hubs. Conduits containing equipment grounding conductors and terminating in sheet steel boxes shall have insulated throat grounding bushings. Conduits shall be installed using threaded fittings. Liquidtight flexible metal conduit shall be used for all motor terminations, the primary and secondary of transformers, generator terminations and other equipment where vibration is present. Use PVC coated terminations in corrosive areas. Cannon Road Lift Station Electrical - General Provisions Proiect No. 3583 16020-1 7 P:\Ciiy of Carlsbad-1682A30679-Lift Slation\? Rq Docs\7.2 Final D0cs\100 % 'Spea\16020.d~c S. T. U. V. W X. Y. Z. AA. BB . 3.06 A. B. C. Flexible couplings shall be used in hazardous locations for all motor terminations and other equipment where vibration is present. Where conduits pass through openings in walls or floor slabs, the remaining openings shall be sealed against the passage of flame and smoke. PVC conduit to non-metallic box connections shall be made with PVC socket to male thread terminal adapters with neoprene O-ring and PVC round edge bushings. Conduit ends exposed to the weather shall be sealed with conduit sealing bushings. All conduit entering or leaving a motor control center, switchboard or other multiple compartment enclosure shall be stubbed up into the bottom horizontal wireway or other manufacturer designated area, directly below the vertical section in which the conductors are to be terminated. Conduit sealing and drain fittings shall be installed in areas designated as NEMA 7. Where no type or size is indicated for junction boxes, pull boxes or terminal cabinets, they shall be sized in accordance with the requirements of N.E.C. Article 370. Miscellaneous steel for the support of fixtures, boxes, transformers, starters, contactors, panels and conduit shall be furnished and installed. Steel channels, flat iron and channel iron shall be furnished and installed for the support of all electrical equipment and devices, where required, including all anchors, inserts, bolts, nuts, washers, etc for a rigid installation. Rigrd galvanized steel conduits which have been field cut and threaded shall be painted with cold galvanizing compounds. WIRE, CABLE AND ACCESSORIES Uniquely identify all wires, cables and each conductor of multi- conductor cables (except lighting and receptacle wiring) at each end with wire and cable markers. Use lubrications to facilitate wire pulling. Lubricants shall be UL approved for use with the insulation specified. All wire shall be color coded or coded using electrical tape in sizes where colored insulation is not available. Where tape is used as the identification system, it shall be applied in all junction boxes, and other accessible intermediate locations as well as at each termination. Electrical - General Provisions 16020-1 8 Project No. 3583 Cannon Road Lift Station P\City of Cadsbad-16827W0679-Lifl StationV Pro] Docs\7.2 Final Docs\lM) % Spea\16020.dm D. The following coding shall be used: System - Wire Color 240/120 Volts Neutral 1-Phase, 3-Wire Line 1 Line 2 208Y/120, Volts Neutral 3-Phase, 4-Wire Phase A Phase B Phase C White Black Red White Black Red Blue 240/120 Volts Neutral White 3-Phase, 4-Wire Phase A Black delta, center tap Phase B (High) Orange ground on phase Phase C Blue coil A-C 480Yl277 Volts Neutral 3-Phase, 4-Wire Phase A Phase B Phase C White Brown Orange Yellow E. Power conductors: Terminations shall be die type or set screw type pressure connectors as specified. Splices (where allowed) shall be die type compression connector and waterproof with heat shrink boot or epoxy filling. F. Control Conductors: Termination on saddle-type terminals shall be wired directly with a maximum of two conductors. Termination on screw type terminals shall be made with a maximum of two spade connectors. Splices (where allowed) shall be made with insulated compression type connectors. G. Instrumentation Signal Conductors (including graphic panel, alarm, low and high level signals): terminations same as for control conductors. Splices allowed at instrumentation terminal boxes only. H. Except where permitted by the Engineer no splices will be allowed in manholes, handholes or other below grade located boxes. I. Splices shall not be made in push button control stations, control devices (i.e., pressure switches, flow switches, etc), conduit bodies, etc. J. Instrumentation cables shall be installed in rigid steel raceways as specified. All circuits shall be installed as twisted pairs or triads. In no case shall a circuit be made up using conductors from different pairs or triads. Triads shall be used wherever three wire circuits are required. K. Terminal blocks shall be provided at all instrument cable junction, and all circuits shall be identified at such junctions. Cannon Road Lift Station Project No. 3583 P:\City of Carlsbad-16827U0679-Lift Stalion\7 Proj Docs\7.2 Final Docs\loO % Specs\l602D.doc Electrical - General Provisions 16020-1 9 L. M. N. 3.07 A. B. C. 3.08 A. B. C. D. E. F. 3.09 A. B. C. D. Shielded instrumentation wire, shall be run without splices between instruments, terminal boxes, or panels. Shields shall be grounded as recommended by the instrument manufacturer and isolated at all other locations. Terminal blocks shall be provided for inter-connecting shield drain wires at all junction boxes. Where individual circuit shielding is required, each shield circuit shall be provided with its own block. Test all 600 Volt wire insulation with a megohm meter after installation. Make tests at not less than 500V. Submit a written test report of the results to the Engineer. WIRING DEVICES Switch and receptacles outlets shall be installed flush with the finished wall surfaces in areas with stud frame and gypboard construction, in dry areas with cement block construction or when raceways are concealed. Do not install flush mounted devices in areas designated DAMP, WET or WET/CORROSIVE. Provide surface mounted devices in these areas. Provide weatherproof devices covers in areas designated WET or WETKORROSIVE. UNDERGROUND SYSTEM Install raceways to drain away from buildings. Reinforce raceway banks when conduits pass over newly excavated pipes. The minimum cover for raceway banks shall be 24-in unless otherwise permitted by the Engineer. Swab all raceways clean before installing cable. Plug spare raceways and seal them watertight at all manholes, buildings and structures. Seal the ends of raceways and make watertight at all handholes, buildings and structures. GROUNDING Run grounding electrode conductors in rigid steel conduits. Bond the protecting conduits to the grounding electrode conductors at both ends. Do not allow water pipe connections to be painted. If the connections are painted, disassemble them and re-make them with new fittings. Install equipment grounding conductors with all feeders and branch circuits. Bond all steel building columns in new structures together with ground wire in rigid conduit and connect to the distribution equipment ground bus. Ground wire connections to structural steel columns shall be made with long barrel type one-hole heavy duty copper compression lugs, bolted through %-in maximum diameter holes drilled in the column web, with stainless steel hex head cap screws and nuts. Electrical - General Provisions 16020-20 Project No. 3583 Cannon Road Lift Station P:City of Carlsbad-16827U0679-Lifl StabOn\T Pro] Docs\7.2 Final DOcs\lOO % Spea\16020.doc E. F. G. H. I. J. K. L. M. N. Metal conduits stubbed into a motor control center shall be terminated with insulated grounding bushings and connect to the motor control center ground bus. Bond boxes mounted below motor control centers to the motor control center ground bus. Size the grounding wire in accordance with NEC Table 250-95, except that a minimum No. 12 AWG shall be used. Liquid tight flexible metal conduit in sizes 1-1/2-in and larger shall have bonding jumpers. Bonding jumpers shall be external, run parallel (not spiraled) and fastened with plastic tie wraps. Ground transformer neutrals to the nearest available grounding electrode with a conductor sized in accordance with NEC Article 250-94. Seal exposed connections between different metals with No-Oxide Paint Grade A or equal. Lay all underground grounding conductors slack and, where exposed to mechanical injury, protect by pipes or other substantial guards. If guards are iron pipe, or other magnetic material, electrically connect conductors to both ends of the guard. Make connections as specified herein. Care shall be taken to ensure good ground continuity, in particular between the conduit system and equipment fiames and enclosures. Where necessary, jumper wires shall be installed. All grounding type receptacles shall be grounded to the outlet boxes with a No. 12 THW green conductor connected to the ground terminal of the receptacle and fastened to the outlet box by means of a grounding screw. Test the grounding system. Resistance to ground testing shall be performed during dry season. Submit test results in the form of a graph showing the number of points measured (12 minimum) and the numerical resistance to ground. Testing shall be performed before energizing the distribution system. NotifL the Engmeer immediately if the resistance to ground for any building or system is greater than five ohms. END OF SECTION Cannon Road Lift Station Project No. 3583 P:\Clly of Carisbad-16827W0679-Lifl StationV Pmj Docs\7.2 Fmal Docs\lOO X Specs\16020.doc Electrical - General Provisions 16020-21 This page intentionally left Blank. Electrical - General Provisions Cannon Road Lift Station Project No. 3583 P:\City of CaiIsbad-16827W0679-Lifl Slalion\7 Pro1 Docs\7.2 Final ooCs\100 % Specs\16020.doc 16020-22 SECTION 16426 DISTRIBUTION SWITCHBOARDS PART 1 GENERAL 1.01 SECTION INCLUDES A. Main switchboard. 1.02 RELATED SECTIONS A. Section 16020 - Electrical General Provisions 1.03 REFERENCES A. ANSL/NFPA 70 - National Electrical Code. B. ANSVIEEE (212.1 - Code for Electricity Metering. C. NEMA AB 1 - Molded Case Circuit Breakers and Molded Case Switches. D. NEMA PB 2 - Deadfront Distribution Switchboards. E. NEMA PB 2.1 - Proper Handling, Installation, Operation and Maintenance of Deadfront Switchboards Rated 600 Volts or Less. 1.04 SUBMITTALS A. Submit under provisions of Division 01 B. Shop Drawings: Indicate front and side views of enclosures with overall dimensions shown; conduit entrance locations and requirements; nameplate legends; size and number of bus bars per phase, neutral, and ground; and switchboard instrument details. C. Product Data: Provide electrical characteristics including voltage, frame size and trip ratings, fault current withstand ratings, and time-cunent curves of all equipment and components. D. Test Reports: Indicate results of factory production tests. E. Coordination settings of circuit breakers. 1.05 OPERATION AND MAINTENANCE DATA A. Submit under provisions of the General Requirements. B. Maintenance Data: Include spare parts data listing; source and current prices of replacement parts and supplies; and recommended maintenance procedures and intervals. Cannon Road Lift Station Distribution Switchboards Project No. 3583 16426-1 P'\City of Ca1isbad-l6827\30679-Lift StationV Pro] oocS\7.2 Final Docs\lM) X Specs\16426.doc 1.06 A. 1.07 A. B. 1.08 A. B. C. D. 1.09 A. PART 2 2.01 A. B. C. D. 2.02 A. B. C. QUALIFICATIONS Manufacturer: Company specializing in manufacturing Products specified in this Section with minimum three years documented experience. REGULATORY REQUIREMENTS Conform to requirements of ANSVNFPA 70. Furnish products listed and classified by Underwriters Laboratories, Inc. as suitable for purpose specified and shown. DELIVERY, STORAGE, AND HANDLING Deliver, store, protect, and handle products to site under provisions the General Requirements. Accept switchboards on site. Inspect for damage. Store in a clean, dry space. Maintain factory wrapping or provide an additional heavy canvas or heavy plastic cover to protect units fiom dirt, water, construction debris, and traffic. Handle in accordance with NEMA PB 2.1 and manufacturer's Written instructions. Lift only with lugs provided for the purpose. Handle carefully to avoid damage to switchboard internal components, enclosure, and finish. ENVIRONMENTAL REQUIREMENTS Conform to NEMA PB 2 service conditions during and after installation of switchboards. PRODUCTS MANUFACTURERS General Electric. Cutler Hammer. Square D. Substitutions: approved equal. SWITCHBOARD Description: NEMA PB 2 with electrical ratings and configurations as indicated. Main Section Devices: Group mounted. Bus Material: Copper with tin plating and with capacity and short circuit rating indicated. Distribution Switchboards 16426-2 i Cannon Road Lift Station Project No. 3583 P:\City of Carlsbad-16827U0679-Lift Slalim\7 Proj Docs\7.2 Final Docs\lOO X SpeW\16426.dOC D. E. F. G. H. I. J. K. PART 3 3.01 A. 3.02 A. 3.03 A. B. 3.04 A. Bus Connections: Bolted, accessible from front only for maintenance. Ground Bus: Extend length of switchboard. Main Circuit Breaker - Solid-state, 100% rated, molded case type: NEMA AB 1, provide with electronic sensing, timing and tripping circuits for adjustable current settings; ground fault trip; instantaneous trip; and adjustable short time trip. Provide shunt trip feature. Breaker handle shall have provisions for pad locking in the open position. Line and Load Terminations: Accessible from the front only of the switchboard, suitable for the conductor materials and sizes indicated. Provide metering transformer compartment for Utility Company's use. Provide compartment size, bus spacing and drilling, door, and locking and sealing requirements in accordance with Section Utility requirements. Pull Section: Size as required by serving utility. Width, depth and height to match switchboard. Arrange as shown on Drawings. Enclosure: Nema 1 (indoor). 1. Align sections at front and rear. 2. Switchboard Height: 90 inches, excluding floor sills, lifting members and pull boxes. 3. Maximum overall length shall not exceed 72 inches. 4. Finish: Medium light gray (ANSI #49). Provide warning sign that warns of automatic generator start when breaker is opened. EXECUTION EXAMINATION Verify that surface is suitable for switchboard installation. PREPARATION Provide concrete housekeeping pad under the provisions of Section 03300. INSTALLATION Install switchboard in locations shown on Drawings, in accordance with manufacturer's written instructions and NEMA PB 2.1. Tighten accessible bus connections and mechanical fasteners after placing switchboard. FIELD QUALITY CONTROL Field inspection and testing will be performed under provisions of the General Requirements. Cannon Road Lift Station Proiect No. 3583 Distribution Switchboards 16426-3 P \Cily of Carlsbad-16827\30679-Llft StationV Pro) Dm\7 2 Final Docs\lOO % Specs\16426.doc -~ ~- B. Inspect completed installation for physical damage, proper alignment, anchorage, and grounding. C. Measure insulation resistance of each bus section phase to phase and phase to ground for one minute each, at test voltage of 1000 volts; minimum acceptable value for insulation resistance is 2 megohms. D. Check tightness of accessible bolted bus joints using calibrated torque wrench. 3.05 ADJUSTING A. Adjust all operating mechanisms for free mechanical movement. B. Tighten bolted bus connections in accordance with manufacturer's instructions. C. Provide coordination study and settings required for circuit breakers to coordinate with motor control center breakers. 3.06 CLEANING A. Touch up scratched or marred surfaces to match original finish. END OF SECTION Distribution Switchboards 16426-4 Cannon Road Lift Station Project No. 3583 P:\City of Carlsbad-16827U0679-LiR Station\7 Pmj Docs\7.2 Final Docs\lM) % Speo\16426.doc SECTION 16480 MOTOR CONTROL CENTER PART 1 1.01 A. B. 1.02 A. B. 1.03 A. GENERAL SCOPE OF WORK Furnish, install and test the motor control center as shown on the Drawings and as specified herein. Motor control center shall be sized to include all equipment, spares and spaces shown on the Drawings. RELATED WORK Concrete for equipment pad is included in Division 3. Equipment mounting hardware and seismic calculations shall be as specified in Sections 16020. SUBMITTALS Submit, in accordance with Division 01 , shop drawings and product data, for the following: 1. Equipment outline drawings showing elevation and plan views, dimensions, weight, shipping splits and metering layouts. Indicate all options, special features, ratings and deviations from this Section. 2. Conduit entrance drawings. 3. Bus arrangement drawings. 4. Unit summary tables showing detailed equipment description and nameplate data for each compartment. 5. Product data sheets and catalog numbers for overcurrent protective devices, motor starters, control relays, control stations, meters, pilot lights, etc. List all options, trip adjustments and accessories furnished specifically for this project. 6. Provide control system engineering to produce custom unit elementary drawings showing interwiring and interlocking between units and to remotely mounted devices. Show all field devices, switches, lights, wire and terminal numbers. Indicate special identifications for electrical devices per the Drawings. 7. Instruction and renewal parts books. 8. Itemized list of spare parts tailored specifically for hs project, including quantities, description, part numbers, cost and lead time. 9. Test and inspection reports. Cannon Road Lift Station Project No. 3583 PCity oi Ca~bad-1682A30679-uR Stahm\7 prOr Doa\7.2 Final Docs\lW % SpmuM 2003 Add Specs\iMBO.doc Motor Control Center 16480-1 10. Complete bill of materials list. 1 1. The equipment drawings, summary tables, elementary drawings/diagrams, spare parts list and bill of materials list shall be computer generated (i.e. no hand drawings, sketches, or lists will be acceptable). 1.04 REFERENCE STANDARDS A. Motor control centers shall be designed, built and tested in accordance with NEMA Standard ICs-:! and Underwriters Laboratories (UL) Standard No. UL-845. Equipment shall conform to ANSI C19.3 test standards and the requirements of the National Electric Code (NEC). B. Where reference is made to one of the above standards, the revision in effect at the time of bid opening shall apply. 1.05 A. B. C. 1.06 A. B. 1.07 A. QUALITY ASSURANCE The motor control center shall be the product of a manufacturer who shall also be the manufacturer of all the circuit breakers, fused switches and motor starters included in the motor control center and who has produced the same type of equipment for a period of at least 15 consecutive years. Motor control center shall be designed, assembled and tested by the manufacturer of the motor control equipment included in the control center assembly. All units and sections shall be UL labeled. Motor control centers containing service entrance equipment shall be UL labeled "Suitable For Use As Service Equipment." OPERATING AND MAINTENANCE MANLJALS Operating and maintenance manuals shall be furnished in accordance with the Section 16020. The manuals shall be bound and shall also include: 1. A list of "as left" settings for all motor circuit protectors and circuit breakers. 2. A table listing cubicle number, load description, installed overload heater size and motor horsepower, Amps, service factor and starting code letter. MANUFACTURERS The general arrangement of the motor control center is shown on the Drawings. Motor control center shall be of the following product (no equals allowed). 1. Allen-Bradley Centerline Motor Control Center 16480-2 Cannon Road Lift Station Project No. 3583 P:\City of Cadsbad-1682~79-Lifl Statim\7 prSi Docs\7.2 Final Docs\100 % SpecsOct 2003 Add Specs\l646O.doc 1.08 SPAREPARTS A. Provide the following spare parts in the quantities specified 1. 2. 3. 1 can of aerosol touch-up paint. 50 percent replacement fuses, all types and sizes. 5 replacement lamps for pilot lights. B. Spare parts shall be boxed or packaged for long-term storage. Identify each item with manufacturers name, description and part number on the exterior of the package. PART 2 PRODUCTS 2.01 RATING A. Service: 480 Volt, 3 Phase, 3 Wire, 60 Hz. B. The overall short circuit withstand and interrupt rating of the equipment and devices shall be not less than 30,000 Amps, RMS symmetrical at 480 Volts. The bussing shall be braced for 42,000 Amps. Main and feeder circuit protective devices shall be fully rated for the indicated short circuit current. Systems employing series connected ratings for main and feeder devices shall not be used. Motor starter units shall be tested and UL labeled for the indicated short circuit current in combination with the motor branch circuit protective device. C. The continuous current rating of the main horizontal bus shall be as shown on the Drawings. Vertical busses shall be sized for the structure load and shall have a minimum rating of 300 Amps. Bus bracing shall equal or exceed the specified equipment short circuit rating. D. Motor control center, including devices, shall be designed for continuous operation at rated current in a 40 degree C ambient temperature. 2.02 CONSTRUCTION A. Enclosure 1. Enclosure type shall be NEMA Type 1A unless otherwise noted on the Drawings. B. Structure 1. Motor control center shall consist of a series of metal enclosed, free-standing, dead front vertical sections bolted together to form double wall construction between sections. Individual vertical sections shall be nominally 90-in high, 20-in wide and 20-in deep unless otherwise shown on the Drawings. Bottom channel sills shall be mounted front and rear of the vertical sections extending the full width of each shipping split. Top of each section shall have removable plates with lifting angle. Make provisions for field installation of additional sections to each end and provide 111 depth cover plates (rodent barriers) at each end of the motor control center channel sills. Cannon Road Lift Station Project No. 3583 P:Ci ofCa1Isbad-16B2A30679-Lifl Staticn\7 Proj h\79 Flnd Docs\lW K Specs\Od 2003 Add Specs\lE480.doc Motor Control Center 16480-3 2. Provide continuous top and bottom horizontal wireways extending the full width of the line-up, isolated fiom the horizontal bus. Provide a 4-in wide, full height, vertical wireway in each section, equipped with a hinged door and cable supports. Vertical wireway shall be isolated from the bus and device compartments. Wireway openings shall have rolled edges or protective grommets. 3. Provide individual, flange formed, pan type door with concealed hinges and quarter turn latches for each device compartment and future space. Doors shall be removable. Door removal shall not be required to withdraw starter units or feeder tap devices. 4. Motor control center shall be designed for against-the-wall mounting. All wiring, bus joints and other mechanical parts requiring tightening or other maintenance shall be accessible from the front or top. C. Unit Compartments 1. Provide individual compartments for each removable combination starter and feeder tap device unit. Each vertical section shall accommodate a maximum of six compartments. Steel barriers shall isolate the top, bottom and sides of each compartment from adjacent units and wireways. Removable units shall connect to the vertical bus in each section with tin plated, self-aligning, pressure type copper plug connectors. Size 5 and larger starter units may be wired directly to the bus. Removable units shall be aligned in the structure on guide rails or shelves and secured with a cam latch mechanism or racking screw. 2. Provide individual, isolated compartments for fixed mounted devices such as circuit breakers, cable lugs, metering, relaying and control devices. Main and bus tie circuit breakers shall be wired directly to the main horizontal bus. All bus connections shall be hlly rated. 3. Provide the following features: a. b. C. d. e. f. €5 Provision to padlock removable units in a partially withdrawn TEST position, with the bus stabs disengaged. Provision to padlock unit disconnect handles in the OFF position with up to three padlocks. Mechanical interlock with bypass to prevent opening unit door with disconnect in the ON position, or moving disconnect to the ON position while the unit door is open. Mechanical split-type terminal blocks for disconnecting external control wiring. Auxiliary contact on unit disconnect to isolate control power when fed fkom an external source. Disconnect operating handles and control devices mounted on the removable units. Compartments containing motor starters shall have wiring diagrams and heater tables fastened to the compartment door. Compartments containing panelboards shall have circuit directories fastened to the compartment door. Diagrams, tables and directories shall consist of two ply laminated plastic, with black face and white core. Motor Control Center 16480-4 Cannon Road Lift Station Project No. 3583 P:\City of Carlsbad-16B2N0679-Lifl StalionV Proj Docs\7.2 Final Docs\lDo X Specs\Oct 2003 Add Sp3cs\l64Bo.doc D. BusSystems 1. Main horizontal bus: Tin plated copper, bolted joints, accessible from the front of the structure, fully rated throughout the lineup. 2. Vertical section bus: Tin plated copper, full height, totally insulated and isolated by glass polyester barriers with shutters to cover stab openings when units are withdrawn. Provide fishtape barriers to isolate bottom wireways from lower ends of vertical bus. 3. Vertical buses used for a tie circuit breaker or tie feeder lugs shall be rated for a continuous capacity equivalent to the main horizontal bus rating. 4. Horizontal ground bus: Provide a tin plated copper ground bus in each section equipped with lugs for termination of feeder and branch circuit ground conductors. Connect to ground bus in adjacent sections with splice plates. 5. Buses shall be sized for a maximum current density of 1200 Amps per square inch. E. Wiring 1. Wiring: Stranded copper, minimum size No. 14 AWG, with 600 Volt, 90 degree C, flame retardant, Type MTW thermoplastic insulation, NEMA Class II-S, Type B. Line side power wiring shall be sized for the full rating or frame size of the connected device. 2, Identification: All wires shall be numbered with type written heat shrinkable wire markers at each termination point, color coding per NEMA standards and the NEC. Foreign voltage control wiring shall be yellow. 3. Provide a sign on the main compartment door marked “CAUTION - OPEN SWITCHBOARD MAIN BREAKER AND GENERATOR MAIN BREAKER TO COMPLETELY DEENERGIZE ”. 4. Provide 1-in by 3-in nominal engraved unit nameplates of two ply laminated plastic, black face, white core, 3/8-in high by N6-k stroke white letters, screw fastened to each door with stainless steel screws. Equipment names shall be as shown on the single line diagrams. 2.03 COMPONENTS A. General 1. The Drawings indicate the approximate horsepower and intended control scheme of the motor driven equipment. Provide the NEMA size starter, circuit breaker trip ratings, control power transformers and thermal overload heater element ratings matched to the motors and control equipment actually supplied, in compliance with the NEC and the manufacturers heater selection tables. All variations necessary to accommodate the motors and controls as actually furnished shall be made without extra cost to the Agency. Cannon Road Lift Station Project No. 3583 P:\City of Carlsbad-l882’IU0674Lifi Station\7 pml Docs\7.2 Final DoCs\100 Y Spea\Oa ZQO3 Add Specs\l648O.doc Motor Control Center 16480-5 B. Circuit Breakers 1. Circuit breaker: Thermal-magnetic trip type, 600 Volts, 2 or 3 Pole as required, labeled in accordance with UL 489. Provide integral current limiting fuses as required to meet the specified equipment short circuit rating. Provide independently adjustable magnetic trips on 225 Amp frame breaker and larger.] C. Branch Circuit Feeder Breakers (Non-motor loads) 1. Molded case circuit breakers: Thermal-magnetic trip type, 600 Volt, 2 or 3 Pole as required, labeled in accordance with UL 489. Circuit breakers shall be fully rated to meet the specified equipment short circuit rating. Provide independently adjustable magnetic trips on 225A frame breakers and larger. D. Fusible Switches 1. Fused switches: Heavy duty, quick make, quick break, 3 Pole, 600 Volt with visible break contacts, equipped with Class R fuse clips and current limiting fbses. E. Combination Starter Units 1. Combination starters shall include a motor circuit protector (MCP) in series with a motor controller and an overload protective device. The MCP shall have an adjustable magnetic trip range up to 1000 percent of rated continuous current and a trip test feature. MCP’s shall be labeled in accordance with UL489. 2. Motor starters: 3 Pole, 600 Volt, electrically operated, of the types shown on the Drawings. Provide NEMA sizes as required for the horsepowers shown on the Drawings. Minimum size shall be NEMA Size 1. Fractional size starters are not acceptable. IEC rated starters shall have continuous current ratings equal to or greater than the continuous current ratings listed in Table 2-321-1 of NEMA Standard Publication ICs 2. Starters shall have 120 Volt encapsulated operating coils; individual control power transformers with primary and secondary fuses and silver cadmium oxide renewable line contacts. 3. Motor overload protection: Standard, adjustable, 3 Pole, thermal bi-metallic or melting alloy type, with push-to-test feature. Overload relays for submersible pump motors shall be ambient compensated, quick trip, Class 10. Overload relays shall be manually reset from outside the enclosure by means of an insulated pushbutton. Provide auxiliary alarm contacts where shown on the Drawings. 4. Auxiliary contacts: Form Cy NEMA A600 rating, as required by the control schemes on the Drawings. Provide 1 -normally open and 1 -normally closed spare contacts on each starter. Additional auxiliary contacts shall be furnished as shown on the Drawings OT as required by the control schematic and this Section. 5. Control power transformers: Two winding type, 120 VAC secondary, fused in accordance with the NEC. Provide extra capacity as required or where shown on the Drawings. Motor Control Center 16480-6 Cannon Road Lift Station Project No. 3583 PCity o( Carlsbad-IB82A30679-LiA Slatlm\7 Proj Docs\7.2 Final Docs\l W K Specs\Od 2003 Add Specs\lMBO.doc F. Reduced Voltage Solid State Starters 1. Solid state starters shall be Allen Bradley Heavy Duty SMC Dialog Plus with line isolation contactor and bypass starter. IEC contactor ratings are acceptable for isolation only. Provide Bulletin 825 converter module and fanning strip for motor protection during bypass. Provide ‘Normal-Bypass’ selector switch. 2. Provide an auxiliary run contact, HOA switch contact, and fault contact for remote telemetry. The fault contact shall close upon a protection event and loss of control power. 3. Provide devices and features indicated in the control diagrams. 4. Starter shall be capable of programmable 50% to 600% current limit start. Provide pump control feature allowing programmable stopping time from 0 to 120 seconds. 5. The starter shall provide the following fault diagnostics: line fault, overload, voltage unbalance, phase reversal, undervoltage, overvoltage, jam, overtemperature, stall, open gate, and excessive starts per hour. Faults shall be automatic resetting, except overload shall be manual reset. The number of restarts shall be programmable 0-5 times with programmable rest time delay. 6. Provide a door-mounted HIM 1201-HAP LCD display module. The module shall be programmable only type without control panel. Program default display to monitor line current. G. Instrumentation and Metering 1. Instrumentation transformers: Indoor, 600 Volt, butyl-rubber molded, metering class designed in accordance with ANSI and NEMA standards. Window type current transformers, with burden capacity as low as 50 VA, may be used where such capacity is sufficient. Current transformer accuracy ratings shall be at least equal to NEMA standard requirements for the particular application. 2. Elapsed time hour meters: Five digit, non-reset type, with 120 Volt synchronous motor. 3. Provide micro-processor based metering units where indicated on the Drawings. Meters shall display all digital values of power such as voltage, current, phases, power factor, kW demands, etc. Meters shall be manufactured by one of the following: a. Allen-Bradley - Bulletin 1403LM H. Relays and Timers 1. Control relays and timers: 300 Volt, industrial rated, plug-in socket type, housed in a transparent polycarbonate dust cover, designed in accordance with UL Standard 508 for motor controller duty. Continuous contact rating shall be 10 Amps resistive, 1/4 Hp, at 120 VAC, operating temperature minus 10 to plus 55 degrees C. Cannon Road Lift Station Project No. 3583 PXNy cd Cadsbad-168ZN0679-Uft StationV Proj Docs\7.2 Final Docs\lOO K Specs\Od 2003 Add Specs\lMBO.doc Motor Control Center 16480-7 J. Pilot Devices 1. Control operators: Heavy duty, full size, oiltight, with NEMA A600 contact rating. Types and quantities as shown on the Drawings. 2. Indicator lights: Full size, oiltight, low voltage, with push-to-test feature. Colors and quantities as shown on the Drawings. K. Pump Monitor 1. Furnish and install one Flygt CAS (Control and Status) module (part #835840) to monitor the temperature and leakage detectors installed in each pump. The CAS unit shall be capable of monitoring various types of detectors including the float switch type for sensing water in the stator housing or the terminal board, the CLS (capacitive type water in oil sensor, an oil pressure sensor, the thermal switches embedded in the stator end coils, and a Pt-100 temperature sensor (100 OHM RTD resistance temperature device). The CAS module shall be capable of monitoring up to four sensor channels independently, each on a separate two wire circuit. L. Miscellaneous Units 1. Bus connected surge protection: Provide “Control Guard” industrial grade suppression filter system as manufactured by Current Technologies, Inc.; Cutler-Hammer, or equal. The unit shall be designed to occupy a NEMA size 1 MCC compartment, and shall have the following ratings and features: a. b. d. e. f. g- h. i. C. 200 KA single pulse surge capacity per phase. UL 1449 high performance suppression system UL 1283 high frequency extended range power filter UL 845 listed Minimum No. 6 AWG copper conductor in the surge suppression path Maximum Continuous Operating Voltage (MCOV) 1 15 percent of nominal Status and disturbance indicators Integral fised disconnect switch Dry output contact for remote trouble alarm 2. General purpose transformers: Open, dry-type, with primary and secondary overcument protection in accordance with the NEC, size and voltage ratings as shown on the Drawings. 3. Lighting and Distribution Panelboards: Main breaker as indicated, factory wired to transformer, bolt-on branch circuit breakers, size and voltage rating as shown on the Drawings. 2.04 SURFACE PREPARATION AND SHOP COATINGS A. All non-current carrying metal parts of the control center assembly shall be cleaned of all weld spatter and other foreign material and given a heat cured, phosphatized chemical pre-treatment to inhibit rust. Motor Control Center 16480-8 Cannon Road Lift Station Project No. 3583 PClty ol Carlsbad-16827W0679-LM Slation\7 Prci Doa\7.2 Final Docs\lM) % Specs\Oct 2003 Add Specs\l6480.doc B. Indoor equipment shall be finish painted with one coat of manufacturers standard electrocoated, heat cured enamel. Color shall be ANSI 49 or 61 light gray. Unpainted non-current carrying parts shall receive a protective zinc plating to prevent corrosion. C. 2.05 SHOP TESTING A. Perform manufacturers standard production testing and inspection in accordance with NEMA and ANSI standards. Submit certified copies of the test results and reports. PART 3 EXECUTION 3.01 A. B. C. E. F. G. H. I. J. 3.02 A. INSTALLATION Motor control center floor sills shall be bolted directly to the finished floor or equipment pad. Structure shall be leveled and plumb. Anchor bolt quantity, size, and location shall be according to manufacturer’s recommendations for seismic zone 4. Provide hardware and shims for installation. Field installed interior wiring shall be neatly grouped by circuit and bound by plastic tie wraps. Circuit groups shall be supported so that circuit terminations are not stressed. In general, all conduit entering or leaving a motor control center shall be stubbed up into the bottom horizontal wireway directly below the vertical section in which the conductors are to be terminated, or shall enter the motor control center from the top. Conduits shall not enter the motor control center from the side unless approved in writing by the Engineer. Housekeeping pads shall be included for the motor control centers. Install the equipment in accordance with the manufacturer’s instructions. Remove temporary lifhg angles, lugs and shipping braces. Touch-up damaged paint finishes. Make wiring interconnections between shipping splits. Install bus splice plates and torque connections. No operator devices shall be located over 6-fi-6-in above the finished floor. Circuit breaker operation handles more than 6-Et-6-in above the finished floor shall have operating arm extensions. FIELD TESTING Make the following minimum tests and checks before the testing agency’s representative is called in for testing and adjustment. 1. Megger incoming line terminals and buses, phase-to-phase and phase-to-ground after disconnecting devices sensitive to megger voltage. 2. Remove current transformer shunts after completing secondary circuit. Check polarity and continuity of metering and relaying circuits. Cannon Road Lift Station Motor Control Center Project No. 3583 P:\City of Carlsbad-l8827\30674Ufl StaUon\7 Prq ooCr\7.2 Final DoCs\100 % SpecslOct 2W3 Add Specs\l64Bo.doc 16480-9 3. 4. 5. 6. 7. 8. Check mechanical interlocks for proper operation. Test ground connections for continuity and resistance. Adjust unit compartment doors. Check control circuit interlocking and continuity with starters in the TEST position. Provide external source of control power for this test. Adjust motor circuit protectors and voltage trip devices to their correct settings. Install overload heaters or adjust relays for actual motor nameplate currents. If capacitors are installed between starter and motor, use overload relay heaters based on measured motor current. 3.03 ADJUSTMENT A. The motor control center manufacturer shall provide the services of a factory trained service technician for start-up and training of the Agency's personnel. The first trip shall be coordinated with the equipment start-up. The second trip shall include any necessary follow-up or punch list work and shall also include instructions to the Agency or to hisher designated personnel. The manufacturer's service technician shall demonstrate and test all operational features of the installed equipment to the satisfaction of the Agency. Submit a certified copy of the field inspection to the Engineer. No equipment shall be energized without the approval of the Agency. B. The testing firm shall make the following.inspection, tests and adjustments: 1. Calibrate and test main and feeder circuit breaker trip devices and protective relays per the Coordination Study specified in Section 16950. 2. Inspect the installation for compliance with the manufacturers recommended installation practices and report all deviations to the Agency. C. Solid State Starter Adjustments Program parameter settings and calibration per manufactures recommendations for motor data entry. Set parameters as follows: 1. Overload - manual reset, protection class shall be coordinated with the motor. 2. Starting mode - current limit set at 300%. 3. Stop time - per field direction 4. Undervoltage level - SO%, 2 seconds 5. Overvoltage level - 1 1S%, 2 seconds 6. Jam - 400%, 2 seconds 7. Unbalance - lo%, 2 seconds 8. Rebalance - off 9. Underload - 60%, 60 seconds 10. Phase reversal - on 12. Restart attempts - 2,5 seconds 13. ETM reset - off 11. Startsperhour-5 Motor Control Center 16480-1 0 Cannon Road Lift Station Project No. 3583 P:\clty c4 Cadsbad-18827U0679-bfl StatIon\7 Prq Docs\7.2 Final Doct\lM) K Specs\od ZW3 Add Specs\lWBO.dw 14. Parameter management - store in EE 15. Metering - dispIay current as default 3.04 CLEANING A. Remove all rubbish and debris from inside and around the control center. Remove dirt, dust, or concrete spatter fiom the interior and exterior of the equipment using brushes, vacuum cleaner, OT clean, lint-free rags. Do not use compressed air. END OF SECTION Cannon Road Lift Station Project No. 3583 P:\city of Caflsbad-1682~79-Uft S\a\im\7 Prcj Docs\7.2 Final Docs\IOO % Specs\Oct 2003 Add Specs\l64BO.doc Motor Control Center 16480-1 1 Motor Control Center 1 6480- 12 This page intentionally left blank Cannon Road Lift Station Project No. 3583 P:\city of Carlsbad-lS82~679-UR SlaItmV Prq DccJ\7.2 Final Doa\loO % SpecsQct 2003 Add Specs\l648o.doc SECTION 16500 LIGHTING SYSTEM PART 1 1.01 A. 1.02 A. 1.03 A. PART 2 2.01 A. B. GENERAL SCOPE OF WORK Furnish all labor, materials, equipment and incidentals required and install a complete lighting system ready for operation as shown on the Drawings and as specified herein. SUBMITTALS Submit, in accordance with Division 01. Submittals shall include those set forth in Section 16020. REFERENCE STANDARDS All lighting fixtures shall be in accordance with the National Electrical Code (NEC) and shall be constructed in accordance with the latest edition of the Underwriters Laboratories (UL) "Standards for Safety, Electric Lighting Fixtures." All lighting fntures shall be UL labeled. PRODUCTS MATERIALS Lighting Fixtures 1. Lighting fixture types shall be furnished as required by the "Lighting Fixture Schedule" on the Drawings. The catalog numbers are given as a guide to the design and quality of fixture desired. Equivalent designs and equal quality fmtures of other manufacturers will be acceptable upon approval by the Engineer. Lamps 1. Fluorescent lamps shall be medium bi-pin, recessed, double contact, rapid start, tri-phosphor, 4100 Kelvin and compact types all as shown on the "Fixture Schedule". 2. Mercury vapor lamps shall be deluxe white of the size and type as shown on the "Lighting Fixture Schedule." 3. High pressure sodium lamps shall be clear and of the size and type as shown on the "Lighting Fixture Schedule." 4. Metal halide lamps shall be clear and of the size and type as shown on the "Lighting Fixture Schedule." 5. Incandescent lamps shall be inside frosted, halogen, 2500 hour minimum life with medium base. Cannon Road Lift Station Proiect No. 3583 Lighting System 16500-1 P\City of CarIsbad-16B27W0679-Lifl StationV Proj Dw\7.2 Final Docs\lOO K ipecs\16500.doc 6. All lamps shall be of one manufacturer and shall be as manufactured by OsradSylvania Electric Products, Inc.; General Electric Co.; North American Philips Lighting Corp. or equal. C. Ballasts 1. Fluorescent ballasts shall be electronic, high-frequency, full-output rapid-start type for use on T8 lamps. a. All ballasts shall be UL listed, ETL certified, Class "P", high power factor (minimum 0.90). b. Ballasts shall have a "A" sound rating or better. c. All ballasts used in exterior applications shall have a minimum starting temperature of 0 degrees F unless otherwise specified. d. All interior ballasts shall have a minimum starting temperature of 50 degrees F. e. Ballasts shall be series wired type and designed to operate the number and length of lamps specified. f. The total harmonic distortion (THD) of each ballast shall be in accordance with the requirements of the utility company and in no case shall it be less than 10 percent THD. g. Ballasts shall have a minimum ballast factor of 0.88. h. Ballasts shall have nominal power factor 0.90 or higher. i. Ballasts shall have a maximum lamp current crest factor of 1.7. j. Ballast shall provide normal rated life for the lamp specified. k. All electronic ballasts shall be warranted for parts and replacement for 1 full year from the date of installation. 1. Electronic ballasts shall be as manufactured by Advance, Model Mark V, similar by Valmont; OsradSylvania; MagneTek or equal. 2. Mercury vapor ballasts shall be of the constant wattage auto-transfonner type of the correct size and voltage for the fixture it is to serve as shown on the "Lighting Fixture Schedule". All ballasts shall be as manufactured by Holophane Lighting, similar by MagneTek Universal; Advance Transformer Company or equal. 3. High pressure sodium ballasts shall be of the constant wattage type of the correct size and voltage for the fixture it is to serve as shown on the "Lighting Fixture Schedule". All ballasts shall be as manufactured by Advance Transformer Co., similar by Holophane Lighting; MagneTek Universal Manufacturing or equal. Lighting System 16500-2 Cannon Road Lift Station Project No. 3583 P:\city of Carlsbad-1682N0679-LifI SIaa(lon\7 Pro] Docs\7.2 Final Docs\lGU % Specs\16W.dOC 4. Metal halide ballast shall be of the constant voltage auto-transformer type of the correct size and voltage for the fmture it is to serve as shown on the "Lighting Fixture Schedule". All ballasts shall be as manufactured by Holophone Lighting; MagneTek Universal Manufacturing; Advance Transformer Co. or equal. D. Flexible Fixture Hangers 1. Flexible fixture hangers used in non-hazardous areas shall be type ARB and flexible fvrture supports used in hazardous areas shall be Type ECHF as manufactured by the Crouse-Hinds Co., similar by Appleton Electric Co.; Killark Electrical Mfg. Co. or equal. E. Emergency Lighting Battery Units 1, Emergency lighting units lighting heads shall be as specified in the "Lighting Fixture Schedule" shown on the Drawings. 2. Battery units shall be of the self-contained, fully automatic type with sealed lead acid batteries. 3. Unit enclosures shall be compatible to their environment and units shall comply with the requirements of NFPA 70 (NEC). 4. All necessary mounting hardware shall be provided. PART 3 EXECUTION 3.01 INSTALLATION A. Each fixture shall be a completely finished unit with all components, mounting and/or hanging devices necessary, for the proper installation of the particular furture in its designated location and shall be completely wired ready for connection to the branch circuit wires at the outlet. B. All flush mounted fixtures shall be supported from the structure and shall not be dependent on the hung ceilings for their support. C. Fixtures noted to be installed flush in suspended ceilings shall be of mounting types suited for the type ceiling involved. It shall be the responsibility of the electrical Contractor to verify the ceiling types prior to ordering fixtures. D. Flexible fixture hangers shall be used for all pendant-mounted fixtures. Fixtures 2-ft long and larger shall be supported with a minimum of two fmture hangers. E. Conduit run in areas with hung ceilings shall be installed in the space above the hung ceiling as close to the structure as possible. Conduits shall be supported from the structure. F. Fixture locations are shown on the Drawings in approximate locations; however exact locations shall be coordinated so as to avoid conflicts with WAC ducts, equipment and other obstacles. Cannon Road Lift Station Project No. 3583 P'\City of Carlsbad-16827U0679-LiH Stahon\7 Pro! Docs\7.2 Final Docs\lM) % Spw\16500.doc Lighting System 16500-3 3.02 REPLACEMENT A. Lamps (except for H.I.D.) used during the building construction, prior to 2 weeks ftom completion of the work, shall be removed and replaced with new lamps. 3.03 CLEANING UP A. All fixtures shall be left in a clean condition, free of dirt and defects, before acceptance by the Engineer. END OF SECTION Lighting System 16500-4 Cannon Road Lift Station Project No. 3583 P:!City of CarIsbad-16B2N0674L1fl StationV Pro] Docs\7.2 Final Docs\100 % Specs\16500.doc SECTION 16620 STANDBY ENGINE GENERATOR SYSTEM PART 1 GENERAL 1.01 SECTION INCLUDES A. It is the intent of these specifications to secure for the purchaser a standby generator set of the latest commercial design, together with all accessories necessary for a complete installation as shown on the plans and drawings and specified herein. The equipment supplied and the installation shall meet the applicable requirements of the listed codes and regulations. B. Equipment and materials shall be new and delivered to the job site factory tested and ready for installation. The work includes the following: 1. Furnish and install engine-generator set with mounted accessories as described herein and shown on the drawings. 2. Furnish tests, documents and services as specified. 3. Furnish fuel, oil and antifreeze for testing and final fill. C. The engine generator shall be equipped with the necessary devices to meet current San Diego Air Pollution Control District (SDAPCD) regulations for the operation of a standby diesel generator. Contractor shall obtain a general permit registration number to submit application, pay for, and obtain an SDAPCD permit to construct and operate the standby generator. 1.02 STANDARDS A. California Administration Code (CAC) CAC Title 24 CAC Title 19 State of California Administration Code, Title 24, Building Standards State of California Administration Code, Title 19, Public Safety B. Code of Federal Regulations (CFR) CFR 1910 Occupational Safety and Health Standards C. Electrical Generating Systems Association (EGSA) EGSA lOOB Performance Standard for Engne Cranking Batteries Used with Engine Generator Sets Cannon Road Lift Station Project No. 3583 P:\City of Carlsbad-lE827U0679-Lifl SlsUon\7 Proj Docs\7.2 Flnal Docs\lOO % Specs\OCr 2003 Add Specs\1662O.doc Standby Engine Generator System 16620- 1 EGSA lOOC EGSA lOOD EGSA lOOE EGSA lOOF EGSA lOOG EGSA lOOM EGSA lOOT Performance Standard for Battery Chargers for Engine Starting Batteries and Control Batteries Performance Standard for Generator Overcurrent Protection 600 Volts and Below Performance Standard for Governors on Engine Generator Sets Performance Standard for Engine Protection Systems Performance Standard for Generator Set Instrumentation, Control and Auxiliary Equipment Performance Standard for Multiple Engine Generator Set Control Systems Diesel Fuel Systems for Engine Generator Sets with Above Ground Steel Tanks D. E. ICBOUBC Uniform Building Code F. International Conference of Building Officials (ICBO) Institute of Electrical and Electronics Engineers, Inc. (IEEE) IEEE 115 Synchronous Machines IEEE 126 IEEE 421.1 IEEE C37.2 National Electrical Manufacturers Association (NEMA) NEMA 250 NEMA AB 1 NEMA MG 1 NEMA PB 2 NEMMICS 1 NEMMCS 2 Speed Governing of Internal Combustion Engine-Generator Units Definitions for Excitation Systems for Synchronous Machines Electrical Power System Device G. Enclosures for Electrical Equipment (1 000 volts Maximum) Molded Case Circuit Breakers and Molded Case Switches Motors and Generators Deadfront Distribution Switchboards Industrial Control and Systems Controllers, Contactors and Overload Relays, Rated not more than 2000 Volts AC or 750 Volts DC Industrial Control and Systems Enclosures NEMA/ICS 6 Standby Engine Generator System Cannon Road Lift Station Project No. 3583 P:\Cily of ~rlsbad-1~~79-Lifl StationV Proj Docs\7.2 Final DOa\lOO 4; Specs\Oa 2003 Add -\16620.dOC 16620-2 H. I. J. 1.03 A. 1.04 A. 1.05 A. National Fire Protection Association (NFPA) NFPA 20 NFPA 30 NFPA 37 NFPA 70 NFPA 70B NFPA 99 NFPA 101 NFPA 110 Centrifugal Fire Pumps Flammable and Combustible Liquids Code Installation and Use of Stationary Combustion Engines and Gas Turbines National Electrical Code Electrical Equipment Maintenance Health Care Facilities Life Safety Code Emergency and Standby Power Systems Underwriters Laboratories Inc. (VL) UL 142 UL 429 Electrically Operated Valves UL 489 UL 1236 UL 2200 Engine Generator Assemblies Steel Above Ground Tanks Molded-Case Circuit Breakers and Circuit-Breaker Enclosures Battery Chargers for Charging Engine-Starter Batteries Regional Codes and Regulations San Diego Air Pollution Control District (SDAPCD) Rules and Regulations Local Fire Department Rules and Regulations QUALITY CONTROL AI1 equipment shall be new, of current domestic production of a national firm which manufacturers the engine-generator set as a matched unit, and whose quality control program complies with IS0 Standards and that is certified to ISO-9001. The manufacturer together with its authorized local representative shall have full responsibility for the performance of the generator set and its accessories. SERVICE Supplier shall maintain a parts and service facility within 50 miles of the installation site, employ factory trained technicians, and offer 24-hour emergency service. Supplier shall be the authorized dealer of a manufacturer offering standard production equipment built and prototype tested in accordance with NFPA 110, and shall be authorized to administer the warranty for all components of the emergency generator system specified herein. SUBMITTALS Submittals shall be provided in sufficient detail to demonstrate compliance with these specifications. As a minimum, the submittal shall be bound, provided with an index to cross-reference the submittal item and page location, marked to indicate the specific item to be provided, and include the following data. 1. Bill of Material, covering all equipment submitted. Cannon Road Lift Station Standby Engine Generator System Proiect No. 3583 16620-3 POty d Cadsbad-1682A30670Lifl S(abon\7 pmi Docs\7.2 Final oocS\100 K 'specS\OcC 2003 Add Specs\1662O.d% 2. 3. 4. 5. 6. 7. 8. 9. Qualifications of the engine-generator manufacturer and of the authorized distributor. ISO-9001 certification. 24-Hour emergency service capability. Manufacturer's published rating sheet. NFPA-110 prototype test verification. Altitude and temperature derating procedures. Frequency and voltage regulation. Cooling system capability. Full rated load pickup capability. Installation requirements: radiator airflow and backpressure capacity, combustion air requirement, fuel consumption, fuel circulation, heat rejection, exhaust flow, exhaust back-pressure calculations, battery requirements. Floor layout dimensional data with provision for cable entry and termination. Engine performance data. Configuration, cubic inch displacement, rated RPM, type of aspiration, voltage of electrical system, oil and coolant capacities, exhaust volume and temperature. Exhaust emission data provided on the current application form for the air quality agency having jurisdiction. Exhaust and crankcase emission control equipment devices. Battery set and battery charger. Generator performance data. Motor and load starting capability verification. Temperature rise and insulation classification. Short circuit sustaining capability. Over-voltage safety shutdown. Decrement curve for voltage specified. Output circuit breaker size, manufacturer, model, and trip curve for 10 second short-circuit capability. 10. Control panel features and performance. Meters and gauges. Safety alarm and shutdown devices. Cranking control. Indicator lamps and horn. Control switches. Rodent protection. 1 1. Exhaust silencer attenuation rating. 12. Jacket water heater system. 13. Fuel system. Alarm and indicator devices. Dimensional data. Shutoff valves, fuel strainer, and flexible hose. Fuel purifier. 14. Fuel storage system. Compliance with UL-142. Alarm and indicator devices. Dimensional data. Fuel capacity and hours of operation possible. Seismic restraint devices and calculations for fuel tank. 15. Seismic restraint devices. Agency prequalification. Dimensional data. Seismic restraint calculations. Dimensional data. 16. Schematic and wiring diagrams for all major components. Interconnection diagram for all major components. 17. Testing procedure. 18. Warranty certificate and administration authorization. Standby Engine Generator System 16620-4 Project No. 3583 Cannon Road Lift Station P\City of Carlsbad-1~2~79-Lifl Station\7 Prq Docp\72 Final ooCS\100 % Specs\Oci 2003 Add Specs\l66x).doC 19. General Permit Registration for “pre-permitting” engine generator with SDAPCD. PART 2 2.01 A. B. C. D. 20. Computer generated sizing report showing loads, steps, and voltage drop. PRODUCTS RATING Unit shall be minimum rated at 350 KW, 0.8 PF, for continuous standby operation during any utility power failure. Rating shall be verified by published specification sheets of its nationally recognized manufacturer. Generator set shall be capable of accepting rated load in one step in accordance with NFPA-110 Para. 3-5.3.1. System voltage shall be 277/480,3 phase, 4 wire, 60 Hertz. Approved manufacturers are Kohler, Spectrum, OnanfCummins, and Caterpillar. Rating specified in paragraph A is the minimum capacity for steady state load. The generator set shall also be capable of starting the following transient loads, in the order shown, with a maximum allowable instantaneous voltage dip of 20 percent. Voltage dip calculations, or computer simulation, shall verify generator model selection. STEP: LOAD DESCRIPTION: STARTING METHOD: 1 Lighting Panel, 480 volt 1 (2) miscellaneous 15 HP motors ‘Across-the-line 1 130 HP Pump 2 130 HP Pump 13 KW, 15 starting KVA single phase Soft starter with 400 % current limit Soft starter with 400 % current limit Pumps are low inertia starting with soft starters and shorting contactors 2.02 ENGINE A. The engine shall be a 4-cycle, direct connected to the generator by a semi-flexible coupling, and both shall be mounted on a common sub-base. The engine shall have sufficient power to produce the specified rating when operating at generator synchronous speed with all accessories required for normal operation including exhaust, fuel, cooling, and battery charging systems. Maximum engine speed shall be 1800 RPM. The engne shall have a pressure lubrication system and replaceable element oil filter. The engine oil drain shall be piped to the outside of the slud base and provided with a stainless steel ball-valve, with lockable handle, to facilitate draining. Cannon Road Lifl Station Standby Engine Generator System Project No. 3583 16620-5 PWIy ofCadsbad-1S027UO674UR SktiOn\7 Pmj 01xs\7.2 Final Dw\lOO % Spe.cs~cl2003 Add specS\1662O.doc B. C. D. E. F. The engine shall be equipped with a fuel system suitable for operation on DF-2 diesel fuel with a sulfur content not to exceed 0.05 percent by weight. Fuel system shall include an engine driven transfer pump, replaceable filter, fuel purifier, and flexible fuel lines. The fuel system shall comply with the requirements of NFPA-37 and NFPA-110 Paragraph 5-9. 1. The diesel fuel purifier system shall be the heavy-duty centrifugally driven type and shall be hmished in addition to the filtration system fiunished by the engine manufacturer. The purifier system shall be designed to help prevent the formation of rust in the fuel. The unit shall be rated to remove particles of (7) microns and be capable of removing a minimum of 99.5 percent of all water and 95 percent of solid type contaminants in the fuel. The unit furnished shall be located in the fuel system as the first protective device after the fuel leaves the fuel tank. The heater shall be rated at a maximum of 100 watts and be the 12-volt DC type to operate only when the engine is running. Power source for the heater shall be the engine's 12-volt system. The system furnished shall not require the replacement of any type of filter element or any other internal parts. System shall be RCI diesel fuel purifier, or equal. 2. Provide flexible fuel lines rated for duty at 300 degrees Fahrenheit and 100 psi. The engine cooling system shall be designed to provide adequate cooling at full rating in ambient temperatures up to 95 degrees Fahrenheit. The system shall include a unit- mounted radiator, blower fan, water pump, and thermostat. Cooling system shall meet the performance requirements of NFPA-110 Para. 5-8.1. Provide a low water level shutdown device. The engine governor shall maintain frequency within a +/-0.33 percent band under steady state conditions and 3-5 percent from no-load to full load. Regulation shall be as defined by IEEE Std 126- 1959/83. Governor performance shall comply with EGSA 100E. Starting shall be by means of a solenoid operated positive engagement gear driven electric starter for operation on 12 or 24 volt D.C. Note the cycle-crank requirement specified within the generator control panel. Provide a primary and a secondary means of cranking termination in accordance with NFPA-110 Para. 3-5.4.2. Engine protective devices shall meet the performance requirements of EGSA lOOF and shall include the following: 1. 2. 3. 4. 5. 6. 7. 8. 9. Overcrank - lockout Low oil pressure - preliminary alarm Low oil pressure - shutdown High water temperature - preliminary alarm High water temperature - shutdown Low water temperature - alarm Low water level - shutdown Overspeed - shutdown Low fuel level - alarm G. Provide vibration isolators installed between the subbase tank assembly and the engine generator. Standby Engine Generator System 16620-6 Project No. 3583 Cannon Road Lift Station P:Cily of Carlsbad-1682N0879-Liff79-Lift SIation\7 Prq Daa\7.2 Final Daa\lW X Specs\Ocl2003 Add Spea\1682O.dOC H. 2.03 A. 2.04 A. B. C. Engine crankcase emissions shall be filtered to prevent oil mist from contaminating the engine space and to comply with SDAPCD requirements for visible emissions. Filters shall be of the closed cycle type. 2-cycle engines shall also filter the air box drain lines. Filter device shall consist of a replaceable filter element and a removable reservoir for collected fluids. Filter shall be sized for the allowable crankcase back-pressure established by the engine manufacturer. BATTERY SET A lead acid battery set shall be provided and installed in the generator enclosure and provided with seismic restraints. Provide battery cables as required for the installation. System voltage shall match that of the starter. Cold-cranking amperage capacity shall conform to the requirements of SAE Standard J-537 for zero degrees Fahrenheit. Performance of the battery system shall comply with EGSA 100B. BATTERY CHARGER An automatic floadequalize type battery charger shall be provided, for installation within the generator enclosure. Connections to the battery shall be solid wired (clip-on type clamps not acceptable). Input voltage shall be 120 volts AC. Charger shall be UL listed. Output capacity shall be a minimum of 10 amps. Battery charger shall meet the performance requirements of EGSA ZOOC, and shall include the characteristics required by WPA-110 Para. 3-5.4.6. DC voltage regulation shall be within +/-1 percent from no load to full load and over on AC input line voltage variation of +/- 10 percent. Features shall include the following: 1. 2. 3. 4. 5. 6. 7. 8. Automatic " float-to-equalize" operation, with individual potentiometer adjustments. "Power on" lamp to indicate when charger is operating. DC voltmeter and DC ammeter, 5 percent 111 scale accuracy. Reverse polarity protection. AC input and DC output fuse protection. Automatic current limiting protection. Battery charger failure alarm contacts, set to close if AC power is lost to charger. Low and high battery voltage alarm contacts, set to close if battery voltage drops below 90 percent or rises above 1 10 percent of rated. Battery charger enclosure shall be NEMA I Construction and arranged for convection cooling. Cannon Road Lift Station Project No. 3583 P:\Cily of Ca1kbad-18827U0679-Lifl StaHon\7 Pro] Docs\7.2 Flnal Docs\lOo X Specs\Od 2003 Add Specs\16620.doc Standby Engine Generator System 16620-7 2.05 A. B. C. D. E. 2.06 A. B. GENERATOR The generator shall be 4-pole, revolving field, with rotating brushless or static exciter. It shall have a solid state voltage regulator capable of maintaining voltage within + 2 percent at constant load from 0-100 percent of rating. Voltage regulator shall be of the volts-per-hertz type and NFPA-110 requirement for 100% load pickup shall be met. The regulator shall be sealed from the environment and isolated from the load to prevent tracking when connected to SCR loads. Voltage regulator shall meet the performance standards of EGSA lOOR Generator shall be self-ventilated of drip-proof construction with amortisseur rotor winding and skewed for smooth voltage waveform. The insulation material shall meet the NEMA standard (MGI-22.40 and 16.40) for Class H and be vacuum impregnated with epoxy varnish to be fungus resistant per MIL 1-24092. Temperature rise of the rotor and stator shall be limited to a maximum of 125 degrees C when carrying rated load. Temperature rise shall be as defined by NEMA standard (MG1-22.40 and 22.85). On application of any load up to 100 percent of the rated load, the instantaneous voltage dip shall not exceed 20 percent and shall recover to + 2 percent rated voltage within one second. This requirement is in addition to the voltage dip limitation specified in paragraph 3.4. The generator shall be capable of sustaining at least 300% of rated current for at least 10 seconds under a 3 phase symmetrical short by inherent design or by the addition of an optional current boost system. The generator, having a single maintenance free bearing, shall be directly connected to the flywheel housing with a semi-flexible coupling between the rotor and the flywheel. A re-settable line current sensing circuit breaker with inverse time versus current response shall be furnished and shall not automatically reset preventing restoration of voltage if maintenance is being performed. This breaker shall protect the generator from damage due to its own high current capability and shall not trip within the 10 seconds specified above to allow selective tripping of down-stream fuses or circuit breakers under a fault condition. Circuit breaker shall be sized at 600 amp frame and 600 amp trip. Circuit breaker shall be installed in the generator terminal box and be easily operable when the operator is at the control panel. Circuit breaker shall include provision for a lock out device in the de-energized position to comply with NFPA 70E. Provide generator over-voltage protection for sensitive loads that will shut the unit down when voltage exceeds 1 15 percent of rated for longer than 1 second. GENERATOR CONTROLLER A Solid State Controller shall be vibration isolated above the generator. The microprocessor control board shall be moisture proof and capable of operation from -40C to 85C. Relays will only be acceptable in high current circuits. Generator set instrumentation, control and auxiliary. equipment shall meet the performance standards of EGSA 100G. The controller shall include: 1. Fused DC circuits. 2. Complete two-wire start/stop control which shall operate on closure of a remote contact. Standby Engine Generator System 16620-8 Project No. 3583 Cannon Road Lift Station P\Clly ol Carlsbad-16827W67BUfl StaUon\7 Proj Doa\7.2 Final ooCS\100 X Speo\Od 2003 Add Sp~~\l6620.d0c 3. 4. 5. 6. 7. Speed sensing and a second independent starter motor disengagement systems shall protect against the starter engaging with a moving flywheel. Battery charging alternator voltage will not be acceptable for this purpose. The starting system shall be designed for restarting in the event of a false engine start, by permitting the engine to completely stop and then re-engage the starter. Cranking cycle with 15-second ON and OFF cranking periods. Overcrank protection designed to open the cranking circuit after 75 seconds if the engine fails to start. Three-position (Automatic - OFF - TEST) selector switch. In the test position, the engine shall start and run regardless of the position of the remote starting contacts. In the automatic position, the engine shall start when contacts in the remote control circuit close and stop five minutes after those contacts open. In the off position, the engine shall not start even though the remote start contacts close. This position shall also provide for immediate shutdown in case of an emergency. Reset of any fault lamp shall also be accomplished by putting the switch to the off position. C. An engine and generator instrument panel shall be installed on the unit with vibration isolators, and include the following: 1. Instruments AC Voltmeter, 3.5 inch, 2% accuracy AC Ammeter, 3.5 inch, 2% accuracy WAM phase selector switch Frequency meter, 3.5 inch, 0.5% accuracy, dial type DC Voltmeter, 2 inch, 2% accuracy Engine water temperature, 2 inch, 2% accuracy Engine oil pressure, 2 inch, 2% accuracy Running time meter 2. Indicator Lamps And Alarm Contacts Overcrank (red) High water temperature (red) Low oil pressure (red) Overspeed (red) Anticipatory low oil pressure (yellow) Anticipatory high water temperature (yellow) Low water temperature (yellow) Emergency stop (red) "Not in auto" (flashing red) System ready (green) Battery charger fault (red) Low battery volts (red) Low fuel level (red) Cannon Road Lift Station Project No. 3583 P:\Cily of CarIsbad-16~27UO67~ Slation\7 Proj Docs\7.2 Final Docs\lM) X Speco\Oa 2003 Add Spccs\16620.dC€ Standby Engine Generator System 16620-9 D. 2.07 A. 2.08 A. 2.09 A. B. 3. Controls Lamp test switch Voltage adjusting rheostat, + or - 5 percent range Panel lamps (2) 4. Alarm horn, with silence switch, to meet the requirements of NFPA 110. Note: Silencing this horn after one fault, i.e. low fuel, shall not prevent it from sounding again should a different fault condition occur. Complete control panel shall be "rodent proofed" to prevent damage to components by small rodents. SILENCER A super-critical degree silencer shall be provided. Supplier shall furnish back-pressure calculations for the installation, including the discharge piping, verifjmg that engine limitation is not exceeded. Silencer shall be arranged for horizontal mounting with bottom (side) inlet and end outlet. Provide a stainless steel bellows type flexible exhaust connector at the engme exhaust outlet. Provide suitable raincap. A "Critical Degree" silencer is considered to be one capable of attenuating engine exhaust noise component to 85 dba at 10 feet in a free-field environment. Silencer and piping inside the sound enclosure shall be wrapped with thermal protective material. The exhaust silencer shall be approved by the local fire department. JACKET WATER HEATER A jacket water heater, thermostatically controlled, shall be installed on the engine. The heater shall operate on a 240 volt single phase circuit. Heater shall be mounted on the generator base rails and provided with flexible hoses to the engine. Flexible hoses shall be rated at 300 degrees F. and 100 PSI. Provision shall be made for isolation of the jacket water heater with 314 inch NPT ball-valves installed at the engine side of the flexible hoses. Provide a lockable disconnect safety switch to isolate the heating element from the electrical source for maintenance purposes. FUEL STORAGE SYSTEM Due to local Fire Department requirements, A 120 gallon maximum sub-base fuel tank shall be provided and shall meet the requirements of UL142, ULC 142.18, and shall be labeled as such. The tank shall also meet NFPA 30,30A and NFPA 3 1 , in addition to the requirements stated herein. The tank shall include a double wall containment system. Accessories: The tank shall be equipped with the following devices: 1. 2. 3. 4. 5. 6. 7. 8. Atmospheric and emergency vent heads for main tank Atmospheric and emergency vent heads for secondary containment tank Fuel detection switch for containment tank 2" manual fill with lockable cap and 5 gallon containment dam. Engine supply and return connections Spare connection, 2" NPT Mechanical fuel level gauge Low level alarm switch Standby Engine Generator System 16620-1 0 Project No. 3583 Cannon Road Lift Station P:\Clty d Carlsbad-16827U0679-Ufl Station\7 Pmj oOa\72 Final Docs\lOO % Spea\Oct 2003 Add SpedlB620.doc 9. High fuel level switch, set at 45% full 10. Conduit stub-up sleeve as required C. Atmospheric vent connections shall be extended 12” above the enclosure roof line and terminated with a UL listed outdoor head. 2.10 SEISMIC RESTRAINT A. The generator set shall be provided with spring isolators for installation between the base and the concrete floor. Isolators shall be pre-approved by California Offices of State Architect (OSA) and Statewide Health Planning and Development (OSHPAD) to satisfy Title 24 of the California Administrative Code. B. Provide calculations signed by a structural engineer regstered in the State of California verifylng compliance with California Administrative Code Title 24 for Zone 4. These calculations shall be a part of the submittal data provided. PART 3 EXECUTION 3.01 TESTING A. Design prototype test: Components of the emergency system, such as the engine/generator set, and accessories shall not be subjected to prototype test since the tests are potentially damaging. Rather, similar design prototypes and reliability pre-production models, which will not be sold, shall be used for these tests. Upon request, the following certified test records shall be made available: 1. Maximum power (kW). 2. Maximum starting (kVA) at 30% instantaneous voltage dip. 3. Alternator temperature rise by embedded thermocouple and by resistance method per NEMA MG1- 22.40 and 16.40. 4. Governor speed regulation under steady-state and transient conditions. 5. Voltage regulation and generator transient response. 6. Fuel consumption at no load, 1/4, 1/2, 3/4, and full load. 7. Harmonic analysis, voltage waveform deviation, and telephone influence factor. 8. Three-phase line-to-line short circuit test. 9. Alternator cooling air flow. 10. Torsional analysis testing to verify that the generator set is free of harmful torsional stresses. 1 1. Endurance testing. Cannon Road Lift Station Project No. 3583 PUly of Carlsbad-1682N0679-UR Slatia-1\7 Prq oas\7.2 Final Dce\lOO % Spectu)ct 2003 Add Specs\lB62O.dce Standby Engine Generator System 16620-1 1 B. Final production tests: Each generator set shall be factory tested under varying loads with guards and exhaust system in place. Upon request, arrangements to witness this test will be made or a certified test record will be sent prior to shipment. Tests shall include: 1. Single-step load pickup. 2. Transient and steady-state governing. 3. Safety shutdown. 4. Voltage regulation. 5. Ratedpower. 6. Maximum power. C. Site Tests: An installation check, start-up and rated load test shall be performed by the manufacturer's local representative. The engineer, ASAPCD, regular operators, and the maintenance staff shall be notified of the time and date of the site test. Coordinate test date with SCAQMD inspection to allow SDAPCD observation of full test load. The test shall include: 1. The initial startup of the engine-generator set shall be performed by a factory-trained representative of the engine generator set manufacturer, He shall furnish and install the recommended engine lubricants, fuel, and fill the cooling system with a 50% solution of ethylene glycol antifreeze in accordance with the engine manufacturer's recommendations. He shall be present during the load test specified, and at the conclusion of the test shall supply the Agency's representative with two (2) complete sets(s) of operation, maintenance, and parts manuals for all equipment. Under this section of the specification, he shall instruct the Agency's personnel in the proper operating and maintenance procedures for all components of the standby power system. 2. Accessories that normally function while the set is standing by shall be checked prior to cranking the engine. This shall include: engine heaters, battery charger, etc. 3. Start-up under test mode to check for exhaust leaks, path of exhaust gases, cooling air flow, movement during starting and stopping, vibration during running, normal and emergency line-to- line voltage and phase rotation. 4. Automatic start-up by means of simulated power outage to test remote automatic starting, transfer of load, and automatic shutdown. Prior to this test, all transfer switch timers shall be adjusted for proper systems coordination. Engine temperature, oil pressure and battery charger level along with generator voltage, amperes, and frequency shall be monitored throughout the test: 5. Load test system, utilizing Contractor furnished resistive load bank, as follows: 1/2 hour @ 1/2 load 1/2 hour @ 3/4 load 2 hours @ ratedload 6. Measure and record the transient frequency and voltage dip, and recovery time to steady state conditions, for the single step application of rated load. Verify compliance with the governor and voltage regulator performance herein. Recording instrument to be of the light beam or direct thermal array type (ink chart type not permitted). Also test the generator with station load by opening the station main breaker and record voltage drop. Standby Engine Generator System 16620-1 2 Project No. 3583 Cannon Road Lift Station P:\cIIy of Cadsbad-1682~74Lifl StationV Pmj Docs\7.2 Final Docs\IOO % Specs\Oa 2003 Add Specs\1662o.dOC 7. Provide a certified copy of site test report showing compliance with specifications and approval of the installation for warranty purposes. D. Demonstration during 3Oday test period of Submersible Pumps: Following completion of Site Tests described above and in the presence of Agency operator, Contractor shall demonstrate the successful startup and function of each submersible pump using the engine generator set during the 30-day test period of submersible pumps as described in Section 1 13 10. One and two-pump operating modes shall be tested during the minimum demonstration period of four hours. Contractor shall fimish all necessary fuel, lubricants and coolants for the engine generator system during this demonstration period. 3.02 WARRANTY A. The equipment supplied under this section shall be covered by a single warranty against defects in material and workmanship for a period of five (5) years or 1500 hours of operation. Warranty shall provide for free replacement or repair of parts for the 5 year (1 500 hour) period, and free labor for the first two years. A warranty statement including these features shall be provided as part of the Agency's manuals. Wyanty shall be administered by the same company that supplied the equipment. 3.03 MAINTENANCE CONTRACT A. The Contractor shall provide portable load bank testing annually during the warranty period stated in 3.02. The load bank shall provide 100% loading of the generator. Test run time shall be in accordance with manufacturer's recommendations. Costs shall be inclusive of temporary connection devices, all equipment rental, and labor. Provide written report of test results. END OF SECTION Cannon Road Lift Station Project No. 3583 P:\Clly of Carlsbad-16B27U0670UR StalionV Proj Docs\7.2 Final Doa\lM) X SpecsW 2003 Add Specs\l6620.doc Standby Engine Generator System 16620-1 3 I This page intentionally left Blank. Standby Engine Generator System 16620-1 4 Project No. 3583 Cannon Road Lift Station P:\city of Carlsbad-16827W674Nl SbtiOn\7 pml Docs\72 Final Dm\lW K spsct\oa 2003 Add Spea\l662O.doc SECTION 16950 ELECTRICAL ACCEPTANCE TESTS PART 1 GENERAL 1.01 GENERAL SCOPE A. The Contractor shall engage the services of a recognized corporately- and financially-independent testing firm for the purpose of performing inspections and tests as herein specified. B. The testing firm shall provide all material, equipment, labor, and technical supervision to perform such tests and inspections. C. It is the purpose of these tests to assure that all tested electrical equipment, both Contractor- and Agency-supplied, is operational and within industry and manufacturer's tolerances and is installed in accordance with design specifications. D. The tests and inspections shall determine suitability for energization. 1.02. APPLICABLE CODES, STANDARDS, AND REFERENCES A. All inspections and tests shall be in accordance with the following codes and standards except as provided otherwise herein: 1. National Electrical Manufacturer's Association - NEMA 2. American Society for Testing and Materials - ASTM 3. Institute of Electrical and Electronic Engineers - IEEE 4. InterNational Electrical Testing Association - NETA Acceptance Testing Specifications - ATS- 1991 5. American National Standards Institute - ANSI C2: National Electrical Safety Code 6. State and local codes and ordinances 7. Insulated Cable Engineers Association - ICEA 8. Association of Edison Illuminating Companies - AEIC 9. Occupational Safety and Health Administration - OSHA Cannon Road Lift Station Project No. 3583 P\City of Carlsbad-16827\30679-Lifi StationV Pmj Docs\7.2 Final Docs\lM) X Specs\16950.doc Electrical Acceptance Tests 16950-1 10. National Fire Protection Association - NFPA B. 1.03. A. B. C. D. E. F. G. 1.04. A. B. 1. 2. 3. 4. 5. ANSIMFPA 70: National Electrical Code ANSI/NFPA 70B: Electrical Equipment Maintenance NFPA 70E: Electrical Safety Requirements for Employee Workplaces ANSIMFPA 78: Lightning Protection Code ANSL/NFPA 101: Life Safety Code All inspections and tests shall utilize the following references: 1. Project design specifications 2. Project design drawings 3. 4. 5. Project short-circuit and coordination study Manufacturer's instruction manuals applicable to each particular apparatus Project list of equipment to be inspected and tested QUALIFICATIONS OF TESTING FIRM The testing fm shall be a corporately- and financially-independent testing organization which can function as an unbiased testing authority, professionally independent of the manufacturers, suppliers, and installers of equipment or systems evaluated by the testing firm. The testing firm shall be regularly engaged in the testing of electrical equipment devices, installations, and systems. The testing fm shall meet OSHA criteria for accreditation of testing laboratories, Title 29, Part 1907, or be a Full Member company of the InterNational Electrical Testing Association. The lead, on-site, technical person shall be currently certified by the InterNational Electrical Testing Association (NETA) or National Institute for Certification in Engineering Technologies (NICET) in electrical power distribution system testing. The testing firm shall utilize Engineers and technicians who are regularly employed by the firm for testing services. The testing firm shall submit proof of the above qualifications with bid documents, when requested. The terms used here within, such as test agency, test Contractor, testing laboratory, or Contractor test company, shall be construed to mean the testing firm. DIVISION OF RESPONSIBILITY The Contractor shall perform routine insulation-resistance, continuity, and rotation tests for all distribution and utilization equipment prior to and in addition to tests performed by the testing firm specified herein. The Contractor shall supply a suitable and stable source of electrical power to each test site. The testing firm shall specify the specific power requirements. Electrical Acceptance Tests 16950-2 Project No. 3583 Cannon Road Lift Station P:\City of Ca~sbad-1682A30679LiH Stabon\T Pro) Doa\7.2 Ftnal Docs\lM) % Specs\16950.doc C. D. E F. G. 1.05. A. 1.06. A. B. C. The Contractor shall notify the testing firm when equipment becomes available for acceptance tests. Work shall be coordinated to expedite project scheduling. The Contractor is responsible for obtaining a short-circuit analysis and coordination study prepared by an independent testing fm or consulting Engineer. The testing fum shall notify the Agency prior to commencement of any testing. Any system, material, or workmanship which is found defective on the basis of acceptance tests shall be reported to the Agency. The testing firm shall maintain a written record of all tests and, upon completion of project, shall assemble and certify a final test report. GENERAL Test Report 1. The test report shall include the following: 2. Summary of project 3. Listing of equipment tested 4. Test results 5. Recommendations SHORT-CIRCUm ANALYSIS AND COORDINATION STUDY Scope of Services 1. Provide a current and complete short-circuit study, equipment interrupting or withstand evaluation, and a protective device coordination study for the electrical distribution system. 2. The studies shall include all portions of the electrical distribution system from the normal and alternate sources of power throughout the low-voltage distribution system. Normal system operating method, alternate operation, and operations which could result in maximum fault conditions shall be thoroughly covered in the study. Submittals 1. The studies shall be submitted to the project electrical Engineer prior to granting final approval of the distribution equipment shop drawings and/or prior to release of equipment for manufacture. Short-circuit Study 1. The study shall be in accordance with applicable ANSI and IEEE Standards. 2. The study input data shall include the utility company’s short-circuit single- and three-phase contribution, with the X/R ratio, the resistance and reactance components of each branch impedance, motor and generator contributions, base quantities selected, and all other applicable circuit parameters. Cannon Road Lift Station Proiect No. 3583 Electrical Acceptance Tests 16950-3 P:\city of Carlsbad-16827\30679Lifl StationV Proj Docs\7.2 Final Doa\lW % ~~ea\lBSM.doc 3. Short-circuit momentary duties and interrupting duties shall be calculated on the basis of maximum available fault current at each switchgear bus, switchboard, motor control center, distribution panel board, pertinent branch circuit panel boards, and other significant locations through the system. D. Equipment Evaluation Study 1. An equipment evaluation study shall be performed to determine the adequacy of circuit breakers, controllers, surge arresters, busways, switches, and fuses by tabulating and comparing the short-circuit ratings of these devices with the available fault currents. Any problem areas or inadequacies in the equipment shall be promptly brought to the Agency's attention. E. Protective Device Coordination Study 1. 2. 3. 4. A protective device coordination study shall be performed to select or to check the selections of power fuse ratings, protective relay characteristics and settings, ratios and characteristics of associated voltage and current transformers, and low-voltage breaker trip characteristics and settings. The coordination study shall include all voltage classes of equipment from the utility's incoming line protective device down to and including each motor control center andor panel board. The phase and ground overcurrent protection shall be included, as well as settings for all other adjustable protective devices. The time-current characteristics of the specified protective devices shall be plotted on appropriate log-log paper. The plots shall include complete titles, representative one-line diagram and legends, associated power company's relays or fuse characteristics, significant motor starting characteristics, complete parameters of transformers, complete operating bands of low-voltage circuit breaker trip curves, and fuse curves. The coordination plots shall indicate the types of protective devices selected, proposed relay taps, time dial and instantaneous trip settings, ANSI transformer magnetizing inrush and withstand curves per ANSI C37.91, cable damage curves, symmetrical and asymmetrical fault currents. All requirements of the current National Electrical Code shall be adhered to. Reasonable coordination intervals and separation of characteristic curves shall be maintained. The coordination plots for phase and ground protective devices shall be provided on a complete system basis. Sufficient curves shall be used to clearly indicate the coordination achieved to each utility main breaker, primary feeder breaker, unit substation primary protective device, main and tie secondary breakers, substation feeder breakers, and load protective device rated (specify ampacity) or more. There shall be a maximum of eight protective devices per plot. The selection and settings of the protective devices shall be provided separately in a tabulated form listing circuit identification, EEE device number, current transformer ratios, manufacturer, type, range of adjustment, and recommended settings. A tabulation of the recommended power fuse selection shall be provided for all fixes in the system. Discrepancies, problem areas, or inadequacies shall be promptly brought to the AgencyEngmeer's attention. F. StudyReport 1. The results of the power system study shall be summarized in a final report. One (1) bound copy of the final report shall be submitted to the Agency/Engineer's representative. Electrical Acceptance Tests 16950-4 Project No. 3583 Cannon Road Lift Station P:\City of Carisbad-1 682A30679-LiR Stahon\7 Proj Doc5\7.2 Final Docs\100 % Specs\l695D.dW 2. The report shall include the following sections: a. Description, purpose, basis, written scope, and a single-line diagram of the portion of the power system which is included within the scope of study. b. Tabulations of circuit breaker, fuse, and other equipment ratings versus calculated short- circuit duties, and commentary regarding same. c. Protective device time versus current coordination curves, tabulations of relay and circuit breaker trip settings, fbse selection, and commentary regarding same. d. Fault current tabulations including a definition of terms and a guide for interpretation. e. Tabulation of appropriate tap settings for relay seal-in units. 1.07. INSPECTION AND TEST A. Perform tests for provided equipment in accordance with NETA Acceptance Testing Specifications. 1 .OS. SYSTEM FUNCTION TESTS A. General 1. Perform system function tests upon completion of equipment tests as defined in Section 7. It is the purpose of system function tests to prove the proper interaction of all sensing, processing, and action devices. 2. Implementation 1. Develop test parameters for the purpose of evaluating performance of all integral components and their fbnctioning as a complete unit within design requirements. 2. Test all interlock devices. 3. Record the operation of alarms and indicating devices. END OF SECTION Cannon Road Lift Station Project No. 3583 P:\City of Carlsbad-l6827\30679-Lift Stabon\7 Proj Doc+\7.2 Final Docs\loO YO Specs\16950.doc Electrical Acceptance Tests 16950-5 Electrical Acceptance Tests 16950-6 This page intentionally left Blank. Cannon Road Lift Station Project No. 3583 P:\Cily of Carlsbad-16BZA30679Lfl SlaConV Pro] Docs\7.2 Final Doo\lW % Specs\16950.doc Appendix A Standard Drawings STANDARD CAST IRON KCESSHOLE FRAME 13 COVER -SEE DWG. NO. S4. PAVEMENT OR FINISH GRADE. \\ .. . .. .L" WIDE X 6' THICK .. 3'DIA. ~ ': :' ADJETING RINGS AS E$lJIRED. MU.= 11' MIN. .-A .. ::-: =5,ToP5"= 2-2v2vRiFlSS. OEP;M=MIN. 1 34 PIPE DIA. SECTION C-C NOTES: ALL CAST IN PLACE CONCRETE SHAU BE TYPE 564-B-3ooo. ALL PIPE IN ACCESSHOLE SHAU BE WC. OR VITRIFIED CLAY PIPE AND SHAU BE INCUJDED AS PART OF ACCESSHOLE. KESSHOLE SW BE CONSTRUCTED IN ACaX3DANCE WITH ASTMC-478. SrUB OUTS SHU WE A MlNfMUM LE" OF 2 FEET. MANHOLE FRAME AND JolMs TO BE SET IN CLASS 'C'MOKW?. HALF PUN FRAME COVER A- INNER CWER ,e /- ,g;C' HALF SECTION FRAME & CWER INNER CMR TOP SIDE 1 .WEIGHTS: INNERCOVER = 155LBS. OUTERCOVER = xx)LBS. FRAME = 33oLBs. 2 .MATERIAL : CAST IRON. 3. MACHINE SEATS TO PREVENT NOISE. 4.FILLET RADII To BE 12". 5.lMPORTED COVERS AND FRAMES SW HAVE COUNTRY OF ORGIN MARKING IN COMPLIANCE WITH FEDERPL REGUIATWS. OETA~L A BOTTOM SIDE SECTION A-A ACCESSHOLE FRAME COVER _. tJ - - - - - - - - - - -t --. - I I P.C.R. ------- * 15' STRAIGHT GRADE STRAIGHT GRADE b FOR KGRAPH WEAKENED PLANE JOINTS DETAIL PLAN OF CROSS GUTTER P SECTION A-A , NORMAL , 6" MIN. A.B.l SECTION C-C W I DTH SECTION B-8 ,~LJ. APPROVED DATE CITY OF CARLSBAD SPECIAL CROSS GUlTER 1 ( STEEP GRADES 1 SUPPLEMENTAL I STANDARD NO. GS-9 NOTES: I. DrSIRICT WILL SET METER 8 BALL VAL!E. 2. ALL CWFER JOIMS SHALLBE SILWF? SOCDERED. IN -WE WITH SPECIFICATIONS, 4. TW TO MAIN TO BE MINIMUM OF 18' FROM NEWEST COWLING OR TW. 5. WTON A&CE MIDWAY BETWEEN PlPELINE AND METER BOX. SECTfON A-A DOMESTIC WATER SECTION 6-B RECLAIMED WATER NOTES: I . IN "- AREAS PLACE GuaRo 2 . SEE OWWING NQ 22 FCR GATE VALVE POST NEXT TO VacvE 8ox ASSEMBLY EXTENSION. AS DRAWHVG No. 22). BY ENGrmR(SEE 3, UPPER SlO€ Of LID TO RECEIVE 2 COATS m DWG. No. W13 VALVE BOX F A A SS E M I3 LY Y6ER 1980 4 6 0 0 I2 I4 16 JVOTE!!: Pipe Diameter in Inches I. BASEDON225pSI TESTPRESSUREANDBEARINGWOFORYSOILS. 2. VALES FROM CURVES ARE FOR TEES AND OEAOENDS, I€.; STRAIGHT UNE THRUST. FOR -BEND: 1.4 WE FROM CURVE. FOR 45O BEND: a8 VU FROM CURVE. FOR PWBEND:Q4u9wEFRoMaJW€. My)AwRcwFn 3. m00NOITKE6NurmBYc~~MRUSTELOaCSMlSTBEmD 1 I I I DECEMBER 1988 .E:, is F I I - c, L~I~ON IAWR NOTES: . 1 . THERE SW BE NO FITTINGS STD DWG NO. AUGUST 1933 w20 2 INCH AND UNDER BACKFLOW INSTALLATION mx OR CCNNECTlONS TI OTHER FACIUTIES BEWEEN THE METER SHCULBEATlXMFfHltLSlOEOF .SUP€. PFWIIDE2 HORIZONTAL (EAWWCE BETWEEN WALL AND WFIDW PRNENTER. 4. DO NOT INSTALL IN AREA SUBJECT To FLOOOTNG. 8 I1 ,---A’/ . ‘- PUBUC I PRIVATE CONSUMERS RESPONSIBILITY h-----’ 70 BE INSTAUlD AJRSWMTO MuNIClP~CCXE 8ooK 14.(X.Olo,4001-SECS 8 TITLE 17 OF ME CALIFORNIA AOMlNlSTRATfVE COOE. I #4 Bars placed diagonally A t #4 0 8" both ways I PLAN Revision )RIGINAL Bend Down1 15" (Typ.) RECOMMENDED BY THE SAN DIEGO SAN DIEGO REGIONAL STANDARD DRAWING REGIONAL STANDARDS COMMITTEE By Approved Date Kerchevall2/75 STORM DRAIN CLEANOUT - TYPE A .fiaiv- R*CE 19246 ate DRAWING ~-9 NUMBER Manhole Frame and Cover /-see Standard Drawing M-3 For step details, see Standard Drawing D-1 1 SECTION A-A NOTES 1. See Standard Drawing D-11 for additional notes and details. 2. Concrete base shall be 560-C-3250 3. All precast components shall be reinforced with 1/4" diameter steel, 4. All joints shall be set in Class C mortar. 5. Maintain 1 1/2" clear spacing between reinforcing and surface unless wound spirally on 4" centers. otherwise noted. LEGEND ON PLANS 6. Exposed edges of concrete shall be rounded with a radius of 1/2" =El= Rounded Pipe Ends, See Drawing D-61 Revision By Approved Date ~ ORIGINAL Kerchevall2/75 DOUBLE PIPE E LEVATI 0 N RECOMMENDED BY THE SAN DIEG( REGIONAL STANDARDS COMMlm SAN DIEGO REGIONAL STANDARD DRAWING SINGLE PIPE E LEVATI 0 N SECTION A-A NOTES 1. Concrete shall be 560-C-3250. 2. Exposed corners shall be chamfered 3/4". STRAIGHT HEADWALL - TYPE B [CIRCULAR PIPE] 0-32 LB E LEVATI 0 N Revision By Approved Date DRIGINAL Kerchevoll2/75 SAN DIEGO REGIONAL STANDARD DRAWING WING AND U TYPE HEADWALLS FOR 18" TO 36" PIPES SECTION A-A RECOMMENDED BY THE SAN DIEG( REGIONAL STANDARDS COMMITTEE Chairperson R.C.E. 19246 Date DRAMNG D-34 NUMBER WING WALL REIN FORCING SECTION B-B ALT DETAIL C NOTES: 1. Concrete shall be 560-C-3250 2. Exposed comers to be chamfered 3/4'. 3. Multiple pipes to be set a distance of D/2, with a 1' minimum between outside diameters of pipes. 4. Top of headwall shall be placed approximately porollel to profile grade when the grade is 3% or more. 5. Skewed pipes: Dimension W to be increased in width or length due to skew or multiple pipes. 6. For pipe wall thickness greater than 3" use alternate Detail-C. LEGEND ON PLANS =< ==E 4 3D OR 3W Revision IRIGINAL PIAN RECOMMENDED BY ME SAN DIEGO SAN DIEGO REGIONAL STANDARD DRAWING REGIONAL STANDARDS COMMITTEE By Approved Date Kerchevol 12/75 Concrete Channel r 1/2D min. I I I II I I ln/I DRAWlNG D-40 NUMBER ENERGY DISSIPATOR SECTION B-B D = Pipe Diameter W = Bottom Width of Channel 5T (min) Flow I.--- k--&r#4 Bars ilter Blanket Sill, Class 420-C-2000 Concrete SECTION A-A NOTES 1. Plans shall specify: A Rock Class and thickness (1). B] Filter material, number of layers and thickness. 2. Rip rap shall be either quar stone or broken concrete (if shown on the p%ns.) Cobbles are not acceptable. 3. Rip rap shall be placed over filter blanket which may be either granular material or filter fabric. 4. See Regional Supplement Amendments for selection of rip rap and filter blanket. 5. Rip ra energy dissipators shll be designated as either f or T pe 2. Ty e 1 shall be with concrete sill; 2;; 2 shalr be withou! sill. RIP RAP Choirpenon R.C.E. 19246 Dote CI, c 'p c 3 0 .- Revision ORIGINAL with 1 l(2" x 1 stucco netting. rounded at the option of the contractor. )m may De TYPE A By Approved Date SAN DIEGO REGIONAL STANDARD DRAWING KerchevallZ/75 NPE B BROW DITCH 3' rnin C" \-Cut or FII Slope -lded at / L3n 470-C-2000 concrete or Bottom may be rout.--- __ the option of the controctor.1 3" 2500 psi, oir placed concrete with 1 1\2" x 1 1/2" 17 qaqe NPE C __ stucco netting. TERRACE DITCH NOTES 1. Longitudinal slope of lined ditch shall be 2% minimum. 2. Over slope down ditches shall employ 6" thickened edge section at both sides of ditch. NPE D DRAIN AGE Dl TCH ES LEGEND ON PLANS _I__- ~~ RECOMMENDED BY THE SAN DlECl REGIONAL STANDARDS COMMITTEE Chairperson R.C.E. 19246 Date DRAWING D-75 NUMBER 1 11" 4 Revision By Approved ORIGINAL Kerchevall2/75 6" CURB Area=0.89 Sq. Ft. RECOMMENDED BY ME SAN DIEG( REGIONAL STANDARDS COMMIllEE SAN DIEGO REGIONAL STANDARD DRAWING Date I !I I I I I I I ! 13" 4 8" CURB Area=1.09 Sq. Ft. 18* min. I ____ L Weakened Plane Existing Curb Ll 1/2" except where elevations shown indicate otherwise GUTTER NOTES 1. Concrete shall be 520-C-2500. 2. See Standard Drawing G-10 for joint details. 3. Slope top of curb 1/4" per foot toward street. Joint LEGEND ON PlANS 6" curb Chairpwson R.C.E. 19246 Dab DRAWlNG c-1 NUMBER CURBS AND GUTTER - SEPARATE SQ. Fr. * with 6" Curb Face Revision By Date- ORIGINAL Kercheval 12/75 - NOTES 1. Concrete sholl be 520-C-2500. 2. See Standard Drawing G-10 for joint details. 3. Slope top of curb 1/4" per foot toward street. RECOMMENDED BY THE SAN DlEG REGIONAL STANDARDS CWMImI SAN DIEGO REGIONAL STANDARD DRAWING - Chokpersan R.C.E. 19246 Date DRAWING c-2 NUMBER CURB AND GUTTER - COMBINED LEGEND ON PLANS 1/2" R Date Kercheval 12/75 1 3'-6" cl RECOMMENDED BY THE SAN DIEGO REGIONAL STANDARDS COMMITTEE SAN DIEGO REGIONAL STANDARD DRAWING I- 1'-6" I 2'-0" -m 11/16. 4. - , . .. t. , '.. .- - .. /.Y -. .. c- . '* . ,% '. A .' *VI Weakened Plane Joint A. CURB AREA (2.23 sq. ft.) I 0 I - NOTES 2'-om 1'-6" . I r F*s. _Lr"' I 3'-7" I CURB AREA (2.48 sq. 14.) 1.Transition to type G curb at all curb returns, except where sidewalk 2. Concrete shall be 520-C-2500. 3.See Standard Drawing G-10 for joint details. ramps are provided, and at all cul-de-sacs with drainage structures. I LEGEND ON PLANS Chalrprnon R.C.E. 19248 Date DRAMNG G-4 NUMBER CURB AND GUTTER - ROLLED TYPE A TYPE B Height 6”, 8”. or 9” as indicated on plans Revision By IRIGINAL I I RECOMMENDED BY THE SAN DIECC REGIONAL STANDARDS COMMITTEE SAN DIEGO REGIONAL STANDARD DRAWING Approved Date Kerchevol 12/75 Chairperson R.C.E. 19246 Date DRAMNG G-5 NUMBER DIKES - ASPHALT CONCRETE 2H -+ 6“ TYPE C TYPE D TYPE E TYPE F MOUNTABLE DIKES [APPROX. DIKE QUANTITIES I Slope end of dike 1:l when not joining other improvements ALL TYPES - SIDE VIEW NOTES 1. Dike is to be placed on a 2” of A.C. road surfacing, extending throughout th width of the dike. 2. AR-8000 grade asphalt to be used for all dikes. C- 6” C-8” c- 9” TONS/LIN. FT. 0.0250 0.0375 0.0375 0.0583 0.0702 0.0062 0.0407 0.0623 3. A.C. dikes may be shaped and compacted with an extrusion machine or other equipment capable of shaping and compacting the material to the required cross section. separate pours are made I Revision By IRIGINAL PIAN RECOMMENDED BY ME SAN DIEG( REGIONAL STANDARDS COMMITTEE SAN DIEGO REGIONAL STANDARD DRAWING Approved Date Kerchevol 12/75 wing Base rnaterid as shown on plans SECTION A-A NOTES 1. Concrete shall be 560-C-5250. 2. --------- = Weakened plane joints. 3. - - = Typical flowlines. 4. o = Elevations to be shown on plans. 5. Return segments to be 7' Thick. 6. Curb between P.C.R.S. shall be considered as port of cross gutter. 7. In all cases subgrade shall be compacted to 95% rnin relative compaction to depth of 12". LEGEND ON PLANS flmFl Chairperson R.C.E. 19246 DOb DRAWING c-12 NUMBER CROSS GUTTER Monolithic curb if specified or required -Transition area Revision By Approved Date ORIGINAL M.Bahrnonian 4/86 SAN DIEGO REGIONAL STANDARD DRAWING CURB RAMP - TYPES A and B (New Construction) 12” wide border with RECOMMENDED BY ME SAN DlEC REGIONAL STANDARDS COMMImE Chairperson R.C.E. 19246 Date DRAWING G-27 NUMBER LA PLAN - TYPE A Monolithic curb if specified or required .:A,;::.;:, .. .;!A+!:.,: :.;?.l;;’:;t’....;’, .. .._ ...*.. I.. .. ..- .. ... I.. Face of Curb-/ Lip (toe) of gutter PLAN 12” wide border with 1/4” grooves approx. 3/4” O.C. I I Y1 ELEVATION \ TYPE B Gutter flow line Sidewalk / R/W See Type B NOTE See Standard Drawing G-32 for general notes. 5% maximum gutter apron slope at ramp Std. Dwg. G-32 SECTION A-A 6* Monolithic curb . 4'(rnin.) 4 - R/W Existing Non-contiguous Sidewalk X Y . , ... ..' 2' Z Existing contiguous Sidewalk 7 1 .on 1.5" 2.0" 2.5" 3.0" 3.5" 4.0" 1'-6" 1'-6" 1'-6" 1'-6" 19-6" 1'-6" 2'-0" 1'-8" 2'-6" 2'-1" 3'-0" 2'-6" 3'-6" 2'-11" RAMP SIDE Revision ORIGINAL RECOMMENDED BY ME SAN DIEGO SAN DIEGO REGIONAL STANDARD DRAWING REGIONAL STANDARDS COMMITTEE By Approved Date G.Porkinson 2/95 4.5" I 4'-0" I 3'-4" 5.0" I 4'-6" I 3'-9" 5.5" I 5'-0" I 4'-2" 6.0" I 5'-6" I 4'-7" 7.5" 5'- 10" 5X max. gutter apron Street NPICAL PLAN c .- E - Y 0 L slope at imp opening. N Ak L+.- nn Property side "2" dimension and grooves may be eliminated by the Engineer and replaced by o monolithic curb flush with the existing ground and sidewalk. rde with 1/4" grooves approx. 3/4 0.C.. PLAN VIEW Monolithic curb if required. Meet existing sidewalk. SECTION A-A NOTES 1. See Standard Drawing G-32 for general notes. * 2. Curb height (X) is measured at center of ramp. Chalrpenon R.C.E. 19246 Date DRAWlNG G-31 NUMBER CURB RAMP - TYPE D Slope = X:Y Remove & reconstruct pavement as shown on plans to provide 53 mox. slope within 4' of Where X is level plane Y Line of Curb Sidewal DETAIL A Revision By ORIGINAL DETAIL B RECOMMENDED BY ME SAN DIEGO REGIONAL STANDARDS COMMITTEE Approved Date G.Porkinson 2/95 SAN DIEGO REGIONAL STANDARD DRAWING Chairperson R.C.E. 19246 Date DRAWING G-32 NUMBER GENERAL NOTES for CURB RAMPS NOTES 1. The removal of existing concrete curb, gutter, sidewalk and pavement for pedestrian ramp installation shall comply with Standard Drawing G- 1 1. 2. Areas shown thus: shall have a heavy broom "ripple" texture finish, transverse to axis of ramp contrasting visually with adjoining surfaces. 3. Areas shown thus: ., ..:. . ,... are the minimum required for a complete ramp installation and shall be concrete class 520-C-2500. 4. If obstructions such as inlets, utility poles, fire hydrants, etc., are encountered, the ramp locations may be adjusted upon the approval of the Resident Engineer. 5. Ramp slope shall be a minimum grade of 15:l. 6. The ramp slopes will be measured relative to the sidewalk slope, see Detail A below. Adjoining slope beyond ramp shall not exceed 2O:l (5%). Repeat op osite SI& Revision By ORIGINAL Distance between gate posts is gate length shown on plans -7 RECOMMENDED BY ME SAN DIEGC REGIONAL STANDARDS COMMITTEE SAN DIEGO REGIONAL STANDARD DRAWING Approved Date A.Kercheval 12/75 Roadway or ground 10" diameter stop footing Omit if roodway IS concrete HALF ELEVATION DOUBLE SWING GATE CHAIN LINK GATE P" NOTES 1. All footings shall be 520-C-2500 concrete. 2. The following items shall be furnished and installed only when shown on the plans and/or called for in the special provisions: a. Barbed wire b. Extension past Diameter of footing = 4 times outside diameter of post. 3. Chain link fence shall conform to Section 206-6 of the Standard Specification for Public Works Construction unless sDecifically noted Choirpenon R.C.E. 19246 Dote DRAMNG ~-5 NUMBER on this drawing. EXTENSION POST AND BARBED WIRE Clear opening shown on plans. Gate Post \ Latch post Truss Panel Lock type fork latch ,3/B' dia. tension rod I & tightener for gates frame with .. .: -m 12" min. dia. LEGEND ON PLANS L- WALK GATE 10' rnax. 10' max. -- -I Revision By Approved ORIGINAL A.Kercheval Diameter of footin 4 times1 outside diameter c! iost. RECOMMENDED BY THE SAN DIEGC REGIONAL STANDARDS COMMITTEE SAN DlEGO REGIONAL STANDARD DRAWING Date 12/75 NOTES 1. All footings shall be 520-C-2500 concrete. 2. The following items shall be furnished and installed only when shown on the plans and/or called for in the special provisions. a. Barbed Wire EXTENSION ARM AND BARBED WIRE b. Extension Arm c. Top Horizontal Rail 3. Chain link fence shall conform to Section 206-6 of the Standard Specifications for Public Works Construction unless specifically noted on this drawing. 4. See Standard Drawing M-20 for additional details. LEGEND ON PLANS 7 Chairperson R.C.E. 19246 Dote DRAWING ~-6 NUMBER CHAIN LINK FENCE Appendix B Storm Water Pollution Prevention Plan (Template) .- STORM WATER POLLUTION PREVENTION PLAN for Prepared for: City of Carlsbad Public Works 1635 Faraday Avenue Carlsbad, CA 92008 Submitted by: Project Site Address: CCIC)< ;S7r16 1.N SERTJ OB."STTE~"A:A'bDdE'SS"( I KbNY); CLICK AND INSERT,,'JOB'SITE TELEPHONE NUMBER.(IF'ANY) Contractor's Water Pollution Control Manager: CLICK'AND INSERl'.WPCwS'NAhlE CLICK AND INSERT TELEPHONE NUMBER S WPP Prepared by: SWPPP Preparation Date: I Contents Page Section 100 100.1 100.2 100.3 Section 200 200.1 200.2 Section 300 300.1 300.2 300.3 300.4 300.5 Section 400 Section 500 500.1 500.2 500.3 500.4 500.5 500.6 500.7 500.8 500.9 Section 600 600.1 600.2 600.3 SWPPP Certifications and Approval ............................................................... 1 Initial SWPPP Certification ................................................................................. 1 SWPPP Approval ............................................................................................... 2 SWPPP Amendments ...................................................................................... 4 Amendment Log ................................................................................................. 6 Annual Compliance Certification ........................................................................ 3 SWPPP Amendment Certification and Approval ................................................ 4 Introduction and Project Description ............................................................. 7 Introduction and Project Description ................................................................... 7 Project ScheduleNVater Pollution Control Schedule ........................................... 7 Contact Information/List of Responsible Parties ................................................. 7 Unique Site Features ......................................................................................... 7 Construction Site Estimates ............................................................................... 7 References ........................................................................................................ 9 Body of SWPPP .............................................................................................. IO Objectives ........................................................................................................ 10 Vicinity Map ...................................................................................................... 10 Pollutant Source Identification and BMP Selection ........................................... 11 500.3.1 Inventory of Materials and Activities that May Pollute Storm Water ......................................................................... 11 500.3.2 Existing (pre-construction) Control Measures ................................... 11 500.3.3 Nature of Fill Material and Existing Data Describing the Soil ............ 12 500.3.4. Soil Stabilization (Erosion Control) ................................................... 12 500.3.5 Sediment Control ............................................................................. 13 500.3.6 Tracking Control ............................................................................... 14 500.3.7 Wind Erosion Control ....................................................................... 14 500.3.8 Non-Storm Water Control ................................................................. 14 500.3.9 Water Pollution Control Drawings (WPCDs) ..................................................... 15 Post-Construction Storm Water Management .................................................. 15 500.6. I Post-Construction Control Practices ................................................. 15 500.6.2 Operation/Maintenance after Project Completion ............................. 16 Training ............................................................................................................ 16 List of Subcontractors ...................................................................................... 16 Other PlandPermits ......................................................................................... 16 Monitoring Program and Reports ................................................................. 17 Site Inspections ................................................................................................ 17 Discharge Reporting ........................................................................................ 17 Record Keeping and Reports ........................................................................... 17 Waste Management and Materials Pollution Control ........................ 15 Construction BMP Maintenance. Inspection and Repair ................................... 15 . SWPPP Attachments - Attachment A .................................................................................................. Vicinity Map Attachment B ................................................................. Water Pollution Control Drawings Attachment C ....................................................................... BMP Consideration Checklist Attachment D ........................................................................................................... BMPs Attachment E .......................................................................................... Project Schedule Attachment F .................................................................................... Notice of Intent (NOI) Attachment G . Program for Maintenance, Inspection, & Repair of Construction Site BMPs Attachment H ......................... Storm Water Quality Construction Site Inspection Checklist Attachment I. ................................................................. Trained Contractor Personnel Log Attachment J ...................................................... Subcontractor Notification Letter and Log Attachment K ................................................ Notice of Discharge, Written Notice or Order Attachment M ..................................................... Annual Certification of Compliance Form Attachment N ..................................................................................... Other Plans/Permits Attachment 0 ........................................................... Notice of Completion of Construction . Attachment L ................................................... SWPPP and Monitoring Program Checklist Storm Water Pollution Section I00 SWPPP Certifications and Approval /-- 100.1 Initial SWPPP Certification Project Name: City of Carlsbad Contract No. ' "I certify under a penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to ensure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the information, to the best of my knowledge and belief, the information submitted is true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations". Contractor's Sig nature Date Contractor's Name and Title Telephone Number Storm Water Pollution - 100.2 SWPPP Approval For City of Carlsbad Use Only City Approval and Certification of the Storm Water Pollution Prevention Plan Project Name: City of Carlsbad Contract No. "I certify under a penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to ensure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the information, to the best of my knowledge and belief, the information submitted is true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations". Engineer's Signature Date Engineer's Name Engineer's Telephone Number - 100.3 Annual Compliance Certification By June 15 of each year, the contractor shall submit an Annual Certification of Compliance to the Engineer stating compliance with the terms and conditions of the Permits and the SWPPP. The Annual Certification of Compliance Form and Engineer Approval form are included in Attachment M. Completed Annual Certifications of Compliance and Approvals can be found in the following pages. Page 3 Storm Water Pollution Contract No. - Section 200 SWPPP Amendments 200.1 SWPPP Amendment Certification and Approval This SWPPP shall be amended: 0 Whenever there is a change in construction or operations which may affect the discharge of pollutants to surface waters, groundwater(s), or a municipal separate storm sewer system (MS4); or 0 If any condition of the Permits is violated or the general objective of reducing or eliminating pollutants in stom water discharges has not been achieved. If the RWQCB determines that a Permit violation has occurred, the SWPPP shall be amended and implemented within 14 calendar days after notification by the RWQCB; 0 Annually, prior to the defined rainy season, when required by the project's Special Provisions; and 0 When deemed necessary by the Engineer. The amendments for this SWPPP, along with the Contractor's Certification and the Engineer's approval, can be found in the following pages. Amendments are listed in the Amendment Log in section 200.2 I Storm Water Pollution Contract No. - SWPPP Amendment No. Project Name: City of Carlsbad Contract No. To be Completed by Contractor "I certify under a penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to ensure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the information, to the best of my knowledge and belief, the information submitted is true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations". Con tractor's Signature Date Contractor's Name and Title Telephone Number - For City of Carlsbad Use Only Engineer's Approval and Certification of the Storm Water Pollution Prevention Plan Amendment "I certify under a penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to ensure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the information, to the best of my knowledge and belief, the information submitted is true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations". Engineer's Signature Date Engineer's Name Engineer's Telephone Number Page 5 .- 200.2 Amendment Log Project Name: City of Carlsbad Contract No. Storm Water Pollution Contract No. - Section 300 Introduction and Project Description 300.1 Introduction and Project Description 300.2 Unique Site Features 300.3 Construction Site Estimates The following are estimates of the construction site: Construction Site Area ft2 Percentage impervious area before construction Percentage impervious area after construction % % Runoff coefficient before construction ('I Runoff coefficient after construction ('I Anticipated storm water flow onto the construction site 300.4 Project ScheduleMlater Pollution Control Schedule I 300.5 The Water Pollution Control Manager (WPCM) assigned to this project is: Contact Information/List of Responsible Parties Storm Water Pollution The WPCM shall have primary responsibility and significant authority for the implementation, maintenance, inspection and amendments to the approved SWPPP. Duties of the Contractor's WPCM include, but are not limited to: .- 0 Ensuring full compliance with the SWPPP and the Permit 0 Implementing all elements of the SWPPP including, but not limited to: - Implementation of prompt and effective erosion and sediment control measures - Implementing all non-storm water management, and materials and waste management activities such as: monitoring discharges (dewatering, diversion devices), general site cleanup, vehicle and equipment cleaning, fueling and maintenance, spill control, ensuring that no materials other than storm water are discharged in quantities which will have an adverse effect on receiving waters or storm drain systems, etc. 0 Pre-storm inspections 0 Post-storm inspections 0 Storm event inspections 0 Preparing annual compliance certification c 0 Ensuring elimination of all unauthorized discharges 0 The Contractor's WPCM shall be assigned authority by the Contractor to mobilize crews in order to make immediate repairs to the control measures 0 Coordinate with the Engineer to assure all of the necessary correctionshepairs are made immediately, and that the project complies with the SWPPP, the Permit and approved plans at all times - Section 400 References The following documents are made a part of this SWPPP by reference: 0 cations no. , dated prepared by a California Regional Water Quality Control Board Order No. 2001-01, NPDES No. CAS01 08758, National Pollutant Discharge Elimination System (NPDES) Permit. 0 Caltrans Storm Water Quality Handbooks, Construction Site Best Management Practices Manual, dated November 2000. 0 Caltrans Storm Water Quality Handbooks, SWPPPNVPCP Preparation Manual, dated November 2000. 0 c i c Section 500 Body of SWPPP 500.1 Objectives This Storm Water Pollution Prevention Plan (SWPPP) has four main objectives: 0 Identify all pollutant sources, including sources of sediment that may affect the quality of storm water discharges associated with construction activity (storm water discharges) from the construction site, and 0 Identify non-storm water discharges, and 0 Identify, construct, implement in accordance with a time schedule, and maintain Best Management Practices (BMPs) to reduce or eliminate pollutants in storm water discharges and authorized non-storm water discharges from the construction site during construction, and 0 Develop a maintenance schedule for BMPs installed during construction designed to reduce or eliminate pollutants after construction is completed (post-construction BMPs). This SWPPP conforms with the required elements of Permit No. CAS0108758 issued by the State of California, State Water Resources Control Board (SWRCB). This SWPPP will be modified and amended to reflect any changes in construction or operations that may affect the discharge of pollutants from the construction site to surface waters, groundwaters, or the municipal separate storm sewer system (MS4). The SWPPP will also be amended if it is in violation of any condition of the Permit or has not achieved the general objective of reducing pollutants in storm water discharges. The SWPPP shall be readily available on-site for the duration of the project. - 500.2 Vicinity Map The construction project vicinity map showing the project location, surface water boundaries, geographic features, construction site perimeter, and general topography, is located in Attachment A. The project's Title Sheet provides more detail regarding the project location and is also included in Attachment A. - 500.3 Pollutant Source Identification and BMP Selection 500.3.1 Inventory of Materials and Activities that May Pollute Storm Water The following is a list of construction materials that will be used and activities that will be performed that will have the potential to contribute pollutants, other than sediment, to storm water runoff (control practices for each activity are identified in the Water Pollution Control Drawings (WPCDs) andlor in sections 500.3.4 through 500.3.9: 0 0 0 0 0 a e Construction activities that have the potential to contribute sediment to stom water discharges include: 0 0 0 0 0 a c a Attachment C lists all Best Management Practices (BMPs) that are either minimum requirements or special contract requirements, and all BMPs selected by the Contractor for this project. Implementation and location of BMPs are shown on the WPCDs in Attachment B. Narrative descriptions of BMPs to be used during the project are listed by category in each of the following SWPPP sections. 500.3.2 Existing (Pre-Construction) Control Measures The following are existing (pre-construction) control measures encountered within the project site: 0 0 0 0 0 a - 500.3.3 Nature of Fill Material and Existing Data Describing the Soil Existing site features that, as a result of past usage, may contribute pollutants to storm water (e.g., toxic materials that are known to have been treated, stored, disposed, spilled, or leaked onto the construction site) include: 0 0 0 0 500.3.4 Soil Stabilization (Erosion Control) Soil stabilization, also referred to as erosion control, consists of source control measures that are designed to prevent soil particles from detaching and becoming suspended in storm water runoff. Soil stabilization BMPs protect the soil surface by covering and/or binding soil particles. This project will incorporate minimum temporary soil stabilization requirements, temporary soil stabilization measures required by the contract documents, and other measures selected by the contractor. This project will utilize and implement the following principles for effective temporary and final soil stabilization during construction: 1. Preserve existing vegetation where required and when feasible. - 2. Apply temporary soil stabilization (erosion control) to remaining active and non-active areas as required by the Construction Site BMPs Manual and the Special Provisions. Reapply as necessary to maintain effectiveness. 3. Implement temporary soil stabilization measures at regular intervals throughout the defined rainy season to achieve and maintain the contract's disturbed soil area requirements. When the project's Special Provisions require it, temporary soil stabilization will be implemented 20 days prior to the defined rainy season. 4. Stabilize non-active areas within 14 days of cessation of construction activities. 5. Control erosion in concentrated flow paths by applying erosion control blankets, erosion control seeding, and lining swales as required in the Special Provisions. 6. Seeding will be applied either during the defined seeding window, and/or to areas deemed substantially complete by the RE during the defined rainy season. 7. At completion of construction, apply permanent erosion control to al remaining disturbed soil areas. Storm Water Pollution Contract No. .- Sufficient quantities of temporary soil stabilization materials will be maintained on-site to allow implementation in conformance with Caltrans requirements and described in this SW PPP. This includes implementation requirements for active areas, non-active areas, and areas that require deployment before the onset of rain. Implementation and locations of temporary soil stabilization BMPs are shown on the Water Pollution Control Drawings (WPCDs) in Attachment B and/or described in this section. The BMP Consideration Checklist in Attachment C indicates the BMPs that will be implemented to control erosion on the construction site; these are: 0 SS-1, Scheduling 0 0 0 0 0 SS-2, Preservation of Existing Vegetation 500.3.5 Sediment Control Sediment controls are structural measures that are intended to complement and enhance the selected soil stabilization (erosion control) measures. Sediment controls are designed to intercept and settle out soil particles that have been detached and transported by the force of water. This project will incorporate minimum temporary sediment control requirements, temporary sediment control measures required by the contract documents, and other measures selected by the contractor. The temporary sediment control BMPs selected are adequate to prevent a net increase of sediment in storm water discharge relative to pre-construction levels. - Sufficient quantities of temporary sediment control materials will be maintained on-site throughout the duration of the project, to allow implementation of temporary sediment controls in the event of predicted rain, and for rapid response to failures or emergencies, in conformance with other Caltrans requirements and as described in this SWPPP. This includes implementation requirements for active areas and non-active areas before the onset of rain. Implementation and locations of temporary sediment control BMPs are shown on the Water Pollution Control Drawings (WPCDs) in Attachment B. The BMP Consideration Checklist in Attachment C indicates all the BMPs that will be implemented to control sediment on the construction site, these are: 0 SC-1, Silt Fence 0 0 SC-7, Street Sweeping and Vacuuming SC-I 0, Storm Drain Inlet Protection 0 0 0 0 Storm Water Pollution Contract No. 500.3.6 Tracking Control The following BMPs have been selected to reduce sediment tracking from the construction site onto private or public roads: 0 0 0 SC-7, Street Sweeping and Vacuuming 500.3.7 Wind Erosion Control The following BMPs have been selected to control dust from the construction site: 0 WE-I, Wind Erosion Control 0 0 500.3.8 Non-Storm Water Control An inventory of construction activities and potential non-storm water discharges is provided in Section 5.3.1. The BMP Consideration Checklist in Attachment C and the following list indicates the BMPs that have been selected to control non-storm water pollution on the construction site. Implementation and locations of some non-storm water control BMPs are shown on the Water Pollution Control Drawings (WPCDs) in Attachment B. A narrative description of each BMP follows: 0 0 0 0 0 0’ 0 0 NS-6, Illicit ConnectionAllegal Discharge Detection and Reporting NS-8, Vehicle and Equipment Cleaning NS-9, Vehicle and Equipment Fueling NS-10, Vehicle and Equipment Maintenance - 500.3.9 Waste Management and Materials Pollution Control An inventory of construction activities, materials, and wastes is provided in Section 5.3.1. The BMP Consideration Checklist in Attachment C and the following list indicates the BMPs that have been selected to handle materials and control construction site waste. A narrative description of each BMP follows. 0 WM-1, Material Delivery and Storage 0 WM-2, Material Use 0 WM-4, Spill Prevention and Control 0 WM-5, Solid Waste Management 0 WM-9, Sanitary/Septic Waste Management 0 0 0 0 500.4 Water Pollution Control Drawings (WPCDs) The Water Pollution Control Drawings can be found in Attachment B of the SWPPP. - 500.5 Construction BMP Maintenance, Inspection and Repair A program for Maintenance, Inspection and Repair of BMPs is shown in Attachment G. 500.6 Post-Construction Storm Water Management 500.6.1 Post-Construction Control Practices The following are the post-construction BMPs that are to be used at this construction site after all construction is complete: - 500.6.2 OperationlMaintenance after Project Completion The post-construction BMPs that are described above will be funded and maintained as follows: Short term funding: Long term funding: 500.7 Training Section 300.5 shows the name of the Contractor's Water Pollution Control Manager (WPCM). This person has received the following training: . 0 0 0 0 The training log showing formal and informal training of various personnel is shown in Attachment I. This SWPPP was DreDared bv - 500.8 List of Subcontractors All contractors and subcontractors will be notified of the requirement for storm water management measures during the project. a list of contractors will be maintained and included in the SWPPP. If subcontractors change during the project, the list will be updated accordingly. The subcontractor notification letter and log is included in the SWPPP as Attachment J. 500.9 Other Plans/Permits Attachment N includes copies of other local, state, and federal plans and permits. Following is a list of the plans and permits included in Attachment N: 0 California Regional Water Quality Control Board Order No. 2000-01, NPDES No. CAS01 08758, National Pollutant Discharge Elimination System (NPDES) Permit. 0 0 Storm Water Pollution Contract No. - Section 600 Monitoring Program and Reports 600.1 Site Inspections The Contractor will inspect the site prior to a forecast storm, after a rain event that causes runoff from the construction site, at 24-hour intervals during extended rain events, and as specified in the project Special Provisions. The results of all inspections and assessments will be documented and cop8ies of the completed inspection checklists will be maintained with the SWPPP. Site inspections conducted for monitoring purposes will be performed using the inspection checklist shown in Attachment H. The name(s) and contact number(s) of the assigned inspection personnel are listed below: Assigned inspector: - Contact phone: 600.2 Discharge Reporting If a discharge occurs or if the project receives a written notice or order from any regulatory agency, the Contractor will immediately notify the Engineer and will file a written report to the Engineer within 7 days of the discharge event, notice, or order. Corrective measures will be implemented immediately following the discharge, notice or order. A sample discharge form is provided in Attachment K. .I The report to the Engineer will contain the following items: 0 The date, time, location, nature of operation, and type of unauthorized discharge, including the cause or nature of the notice or order; 0 The control measures (BMPs) deployed before the discharge event, or prior to receiving notice or order; 0 The date of deployment and type of control measures (BMPs) deployed after the discharge event, or after receiving the notice or order, including additional measures installed or planned to reduce or prevent re-occurrence; and 0 An implementation and maintenance schedule for any affected BMPs. 600.3 Record Keeping and Reports Records shall be retained for a minimum of three years for the following items: 0 Site inspections 0 Compliance certifications 0 Discharge reports 0 Approved SWPPP document and amendments Page 17 Attachment A Vicinity Map (Sample) STORM WATER POLLUTION PREVENTION PLAN FOR THE CONSTRUCTION ON STATE HIGHWAY 15 IN SAN BERNARDINO COUNTY NEAR BARSTOW FROM 2.4km NORTH OF POWERLINE ROAD OVERCROSSING TO WILDWASH BRIDGE SAMPLE VICINITY MAP LEGEND: t PROJECT AREA * DISCHARGE POINTS OFFSITE DRAINAGE AREAS N.T.S. -L~ DISCHARGING ON TO SITE Caltrans Storm Water Quality Handbooks SWPPPMlPCP Preparation Manual November 2000 - Vicinity Map 1 of 1 .- Attach men t Water Pollution B Control Drawings (WPCDs) INSTRUCTIONS I m Insert the Water Pollution Control Drawings following this page. Caltrans Storm Watgr Quality Handbooks SWPPPMlPCP Preparation Manual November 2000 . . &%ww Water Pollution Control Drawings 1 of 1 - Attachment C BMP Consideration Checklist Preservation of Existing Vegetation Hydraulic Mulch CONSTRUCTION SITE BMPs CONSIDERATION CHECKLIST 4 0 00 4(V 0 no The Contractor shall consider using all BMPs listed hereon. Those BMPs which are not included in the SWPPP shall be checked as ”Not Used” with a brief statement describing why it is not being used. All selected BMPs shall be included in the Schedule of Values, except for those items shown on the plans and Daid for as a seDarate item or work Geotextiles, Plastic Covers, & Erosion Control BlanketdMats Wood Mulching CHECKIF USED NOT CHECK IF REQUIREMENT USED IF NOT USED, STATE REASON MINIMUM REQUIREMENT CONTRACT BMP BMP No. 12) 0 0 .SI 0 00 4(1) SS-1 I Scheduling 0 0 Earth DikesIDrainage Swales & Lined Ditches Outlet Protection/ Velocity Dissipation Devices ss-2 ss-3 - 00 on I Io IOIOI SS-4 Hydroseeding I 4(’) Io )U(OI SS-5 Soil Binders I SS-6 - ss-7 SS-8 Straw Mulch 1 remporary Concentrated Vow Convevance Controls 0 0 o ss-9 ss-10 ss-I 1 - Slope Drains (l) The Contractor shall select one of the five measures listed or a combination thereof to achieve and maintain the contract’s rainy season disturbed soil area (DSA) requirements. (2) Not all minimum requirements may be applicable to every project. Applicability to a specific project shall be verified by the Contractor or determined by Caltrans. - Attachment C BMP Consideration Checklist ,- CONSTRUCTION SITE BMPs CONSIDERATION CHECKLIST The Contractor shall consider using all BMPs listed hereon. Those BMPs which are not included in the SWPPP shall be checked as "Not Used" with a brief statement describing why it is not being used. All selected BMPs shall be included in the Schedule of Values, except for those items shown on the plans and aaid far as a seaarate item or work SC-1 Silt Fence r I IOIOI SC-2 Desilting Basin 0 on SC-3 Sediment Trap 0 on SC-4 I Check Dam In 10101 SC-5 Fiber Rolls 0 SC-6 I Gravel Bag Berm I In IOIOI 4 0 00 Street Sweeping and "-' Vacuurnina __~ ~ SC-8 I Sand Bag Barrier I In In101 SC-9 I Straw Bale Barrier I Io IOIUI Storm Drain Inlet Protection sc-10 I WE-I I Wind Erosion Control I 4 I I I 0 I Stabilized Construction EntrancelExit TC-1 I Stabilized Construction Roadwav TC-2 I 0 Entranceloutlet Tire TC-3 IWash (*) Not all minimum requirements may be applicable to every project. Applicability to a specific project shall be verified by the contractor or determined by Caltrans. Attachment C BMP Consideration Checklist NS-6 NS-7 CONSTRUCTION SITE BMPs CONSIDERATION CHECKLIST Discharge Detection 4 0 no Illicit Connectionllllegal and Reporting 0 on Potable Water/lrrigation The Contractor shall consider using all BMPs listed hereon. Those BMPs which are not included in the SWPPP shall be checked as "not used" with a brief statement describing why it is not being included. All selected BMPs shall be included in the Schedule of Values, except for those items shown on the plans and paid for as a separate item or work CHECK IF CHECK IF USED IF IF NOT USED, STATE REASON MINIMUM REQUIREMENT CONTRACT (2) REQUIREMENT USED BMP BMP No. llehicle and Equipment 3pera tions Water Conservation Practices NS-1 I on NS-2 Dewatering Operations 4 Vehicle and Equipment I IOIOI 0 Paving and Grinding Operations NS-3 I "-" I IoIa Y 4 0 on Vehicle and Equipment Maintenance Temporary Stream Crossing NS-4 I I lolnl I NS-5 Clear Water Diversion I I Io IC11171 Vehicle and Equipment Fuelino NS-9 I (2) Not all minimum requirements may be applicable to every project. Applicability to a specific project shall be verified by the contractor or determined by Caltrans. Aftachment C BMP Consideration Checklist Asphalt Concrete Stockpiles Spill Prevention and Control Solid Waste Management Hazardous Waste Management Contaminated Soil Management Concrete Waste Management SanitarylSeptic Waste Management Liquid Waste Management 4 4 4 .- 0 on 0 no 0 00 no a0 nu 0 no 0 on CONSTRUCTION SITE BMPs CONSIDERATION CHECKLIST The Contractor shall consider using all BMPs listed hereon. Those BMPs which are not included in the SWPPP shall be checked as "not used" with a brief statement describing why it is not being used. All selected BMPs shall be included in the Schedule of Values, except for those items shown on the plans and Daid for as a seDarate item or work Material Delivery and WM-2 1 Material Use I Io IUIOI WM-3 WM-4 WM-5 WM-6 WM-7 WM-8 WM-9 JVM- 1 0 - (2) Not all minimum requirements may be applicable to every project. Applicability to a specific project shall be verified by the contractor or determined by Caltrans. Storm Water Pollution Prevention Plan (S WPPP) 3583-2 South Agua Hedionda Interceptor Phase 11 Reach Ill SC-7 Street Sweeping and Vacuuming Attachment G The contractor shall use the following guidelines for maintenance, inspection, and repair At 24-hour intervals during extended rain events Daily of BMPs identified in the SWi BEST MANAGEMENT I INSPECTION FREQUENCY I TEMPORARY SEDIMENT Cot SC-1 Silt Fence I Bi-weekly SC-5 Fiber Rolls I Prior to forecast storm SC-10 Storm Drain Inlet Protection After a rain event that causes runoff from the construction site WE-I Wind Erosion Control Daily I vacuuming PPMPCP MAlNTENANCElREPAlR PROGRAM TION BMPs rn rn Review and update as necessary Inspect protective fencing and repair or replace as necessary FROC D@Ps Remove, dispose, and replace damaged, deteriorated, or otherwise unsuitable BMPs Replace torn gravel bags as required. Replace tom sections of silt fences Remove retained sediments before they reach 113 of the barrier height or Z of the sediment holding capacity Clean and dispose of accumulated sediment deposited in sediment traps around drainage inlets; re-secure silt fence as needed Remove BMPs when no longer needed, as directed by the Engineer rn rn rn rn rn rn rn Sweep tracked sediment Inspect site access points daily L BMPs rn Maintain water trucks and water distribution equipment in good order and fix leaks immediately rn rn Sweep tracked sediment Inspect site access points daily 3583-2 South Agua Hedionda Interceptor Phase II Reach Ill H:\Capital Improvement Program\3583 SAHl Phase II -Cannon Rd La Station\Design\SWPPP\SWPPP Attachments.doc Attachment G Page G-1 Storm Water Pollution Prevention Plan (S WPPP) 3583-2 South Agua Hedionda Interceptor Phase 11 Reach Ill The contractor shall use the following guidelines for maintenance, inspection, and repair of BEST MANAGEMENT PRACTICES (BMPs) NON NS-1 Water Conservation Practices NS-3 Paving and Grinding Operations Discharge Detection and Reporting NS-6 Illicit Connectionllllegal NS-8 Vehicle and Equipment NS-9 Vehicle and Equipment NS-10 Vehicle and Equipment Cleaning Fueling Maintenance WM-1 Material Delivery and Storage WM-2 Material Use WM-3 Asphalt concrete stockpiles WM-4 Spill Prevention and Control WM-5 Solid Waste Management WM-6 Hazardous Waste Management Management wM-9 Sanitary/Septic Waste Management WM-8 Concrete Waste WM-10 Liquid Waste Management 3MPs identified in the SWI INSPECTION FREQUENCY Weekly LS Weekly Prior to forecast storm After a rain event that causes runoff from the construction site At 24-hour intervals during extended rain events DPNVPCP MA1 NTE NANC WREPAl R PROGRAM Inspect site during project execution for evidence of illicit discharges or illegal dumping. Observe site perimeter for evidence or potential of illicitly discharged or illegally dumped material which may enter the job site. Notify the Resident Engineer of any illicit discharges or illegal dumping incidents at the time of discovery. Remove, dispose and replace damaged, deteriorated, or otherwise unsuitable BMPs Remove vehicles and/or equipment that leak. Replace drip pans or absorbent materials as needed. Re-stock spill materials. Remove BMPs when no longer needed, as directed by the Engineer. Repair slopes/surfaces damaged by BMP removal Keep storage areas clean, well organized, and equipped with ample clean-up supplies as appropriate for the materials stored Repair or replace perimeter controls, containment structures, covers and liners as needed to maintain proper function and protection Properly remove and dispose accumulated rainwater from containment facilities Cover any stockpiles with appropriate mats or covers. Maintain waste fluid containers in leak proof condition. Repair or replace dumpsters that leak Provide timely service and removal to prevent dumpsters and sanitary facilities from overflowing. Schedule Refuse Contractor to pick up waste containers weekly. 3583-2 South Agua Hedionda Interceptor Phase II Reach Ill - H:\Capital Improvement ProgramW583 SAHl Phase II - Carnon Rd LiR Station\Design~SWPPP\SWPPP Atlachments.doc Attachment G Page G-2 Storm Water Pollution Prevention Plan (S WPPP) 3583-2 South Agua Hedionda Interceptor Phase 11 Reach Ill I The contractor shall use the following guidelines for maintenance, inspection, and repair 1 BEST MANAGEMENT INSPECTION FREQUENCY PRACTICES (BMPs) (All controls) WM-8 Concrete Waste Weekly MAINTENANCEIREPAIR PROGRAM w Remove accumulated debris from ~~ I Management I I concrete washouts. Replace lining and sandbagsasnecessary _- 3583-2 South Agua Hedionda Interceptor Phase II Reach Ill H:\Capital Improvement PrcgrarnWSBB SAHl Phase II - Cannon Rd Lifl Station\Design\SWPPP\SWPP Attachments.doc Attachment G Page G-3 Storm Water Pollution Prevention Plan (S WPPP) South Agua Hedionda Interceptor Phase Ill Reach I1 Requirement Yes Attachment H No NIA Corrective Action Storm Water Quality Construction Site Inspection Checklist ilnspector's Title I Signature Date of Inspection 0 Prior to forecast rain 0 24-hr intervals during extended rain After a rain event 0 Other lnspection Type (Check Applicable) i Season 0 Rainy (Check Applicable) 0 Non-Rainy Storm Duration (hrs): 3583-2 South Agua Hedionda Interceptor Phase II Reach 111 Attachment H H \Capital Improvement Pmgram\3583-2 SAHl Phase II Reach 111 - Stabm 1573\5wppp\SWPPP_SAHI R 111 PH II Attachments doc Page H-I Storm Water Pollution Prevention Plan (SWPP) South Agua Hedionda Interceptor Phase Ill Reach II 3583-2 South Agua Hedionda Interceptor Phase II Reach Ill H:\Capital Improvement hgramt3583-2 SAHl Phase II Reach Ill -Station 15-73\swppp\SWPPP-SAHI R Ill PH II Attachments.doc Attachment H Page H-2 Storm Water Poiiution Prevention Pian (S WPPP) South Agua Hedionda Interceptor Phase Ill Reach 11 ~ OTHER REQUIREMENTS 3583-2 South Agua Hedionda Interceptor Phase II Reach Ill Attachment H ment Prcgram\3583-2 SAHl Phase II Reach 111 -Station 15-73\swppp\SWPPP-SAHI R 111 PH I1 Attachments doc Page H-3 Storm Water Pollution Prevention Plan (S WPPP) South Agua Hedionda Interceptor Phase Ill Reach I1 of spills, leaks, or any other deleterious material; and stocked with appropriate clean-up supplies? IIII re liquid materials, hazardous materials, and hazardous wastes I I I I bre waste management receptacles filled at or beyond capacity? I I I I !Location: IIII !Location: IIII (/Location: IIII Location: Illicit Connectionllllegal Discharge Detection and Reporting ,Is there any evidence of illicit discharges or illegal dumping on the 3583-2 South Agua Hedionda Interceptor Phase I1 Reach Ill ~~ Attachment H H:\Capital Improvement PrcgramU583-2 SAHl Phase II Reach 111 - Station 1573kwppp\SWPPP_SAHI R 111 PH II Attachments.doc Page H-4 Storm Water Pollution Prevention Plan (SWPPP) South Agua Hedionda Interceptor Phase Ill Reach I1 I OTHER REQUIREMENTS Ilf yes, has the Engineer been notified? IIII [location: IIII I Location: IIII Location: IIII /Location: IIII Discharge Points Are discharge points and discharge flows free from noticeable pollutants? Are discharge points free of any significant erosion or sediment transport? Location: [location: ILocation: IIII ILocation: I .- [Location: IIII General Are there any other potential water pollution control concerns at the site? Location: Location: ILocation: IIII ILocation: Ill1 3583-2 South Agua Hedionda Interceptor Phase I1 Reach 111 Attachment H H:\Capital Improvement Program\3583-2 SAHl Phase II Reach 111 -Station 15-73kwpppEWPPP-SAHI R 111 PH II Attachments.doc Page H-5 Storm Water Pollution Prevention Plan (SWPPP) 3583-2 South Agua Hedionda Interceptor Phase Ill Reach II Attachment I Storm Water Management Training Log Project Name: 3583-2 South Agua Hedionda Interceptor Phase Ill Reach II Storm Water Management Topic: (check as appropriate) 0 Temporary Soil Stabilization Cl Temporary Sediment Control 0 Wind Erosion Control 0 Tracking Control Non-storm water management 0 Waste Management and Materials Pollution IJ Control Specific Training Objective: Location: Date: Instructor: Telephone: .- Attendee Roster (attach additional forms if necessary) COMMENTS: 3184 Cannon Road West Reach 2 Segment 2 Attachment I H:\Capital Improvement pmgramW583-2 SAHl Phase II Reach 111 -Statim 15-73\swppp\SWPPP-SAHI R 111 PH II Attachments.doc Page 1-1 Storm Water Pollution Prevention Plan (SWPP) 3583-2 South Agua Hedionda Interceptor Phase I1 reach Ill Attachment J Subcontractor Notification Letter (Sample) and Notification Log Dear Sir/Madam, Please be advised that the California State Water Resources Control Board has adopted the NPDES Statewide Storm Water Permit (Permit) to the State of California, CA S0108758, Order No. 2001 -01. The goal of the permit is prevention of discharge of pollutants associated with construction activity from entering the storm drain system, ground and surface waters. The City of Carlsbad has developed a Storm Water Pollution Prevention Plan (SWPPP) in order to implement the requirements of the Permits. As a subcontractor, you are required to comply with the SWPPP and the Permits for any work that you perform on site. Any person or group who violates any condition of the Permits may be subject to substantial penalties in accordance with state and federal law. You are encouraged to advise each of your employees working on this project of the requirements of the SWPPP and the Permits. A copy of the Permits and the SWPPP are available for your review at the construction office. Please contact me if you have further questions. Sincerely, - 3583-2 South Agua Hedionda Interceptor Phase II Reach Ill H:\Capital Improvement ProgramU583-2 SAHl Phase II Reach 111 -Station 15-73\swppp\SWPPP~SAHI R Ill PH II Attachments.doc Page J-1 Storm Wafer Pollution Prevention Plan (S WPPP) 3583-2 South Agua Hedionda Interceptor Phase II reach Ill SUBCONTRACTOR NOTIFICATION LOG Project Name: 3583-2 South Agua Hedionda Interceptor Phase II Reach Ill USE ADDITIONAL PAGES AS NECESSARY 3583-2 South Agua Hedionda Interceptor Phase II Reach 111 H:\Capital Improvement Program\3583-2 SAHl Phase II Reach 111 - Station 15-73\swppp\SWPPP-SAHl R 111 PH II Attachments.doc Page J-2 Storm Water Pollution Prevention Plan (S WPPP) 3583-2 South Agua Hedionda Interceptor Phase I1 Reach Ill Attachment K Notice of Discharge, Written Notice, or Order To: Date: Insert Date Subject: Notice of Discharge Project Name: 3583-2 South Agua Hedionda Interceptor Phase II Reach Ill In accordance with the City of Carlsbad NPDES Statewide Permit for Storm Water Discharges Associated with Construction Activity, the following instance of discharge is noted: Date, time, and location of discharge Insert description and date of event Nature of the operation that caused the discharge insert description of operation Initial assessment of any impact cause by the discharge insert assessment Existing BMP(s) in place prior to discharge event list BMPs in place Date of deployment and type of BMPs deployed after the discharge. BMPs deployed after the discharge (with dates) Steps taken or planned to reduce, eliminate and/or prevent recurrence of the discharge insert steps taken to prevent recurrence Implementation and maintenance schedule for any affected BMPs insert implementation and maintenance schedule If further information or a modification to the above schedule is required, notifL the contact person below. Name of Contact Person Title Company Telephone Number Signature Date 3583-2 South Agua Hedionda Interceptor Phase II Reach Ill H:\Capital Improvement Program\3583-2 SAHl Phase I1 Reach 111 - Station 15-73\swppp\SWPPP-SAHI R Ill PH II Attachmenkdoc Attachment K Page K-I Storm Water Pollution Prevention Plan (SWPP) 3583-2 South Agua Hedionda Interceptor Phase I1 Reach 111 Attachment L Storm Water Pollution Prevention Plan (SWPPP) and Monitoring Program Checklist CONSTRUCTION PROJECT: 3583-2 South Agua Hedionda Interceptor Phase II Reach Ill CONTRACTOR: ~ ~ 100.2 Related Permit Conditions 200 SWPPP Amendments Bodv of SWPPP 500.1 Objectives 500.2 Vicinity Map (narrative or graphic) ir T I site Derirneter 1500.2 500.2 + 500.3 I 500.4 1500.4 3583-2 South Agua Hedionda Interceptor Phase II Reach 111 Attachment L H.\Capital Improvement Program\3583-2 SAHl Phase II Reach HI - Stabon 15-?3\5wppp\SWPPP-SAHI R 111 PH II Attachments doc Page L-I Storm Water Pollution Prevention Plan (S WPPP) 3583-2 South Agua Hedionda Interceptor Phase II Reach Ill Attach. F 300.3 300.5 .- Copy of the NOC Construction activity schedule Contact information I= 500.3.8 500.3.8 500.3.9 1500.3.9 500.3.9 500.3.8, & 500.3.9 ITEM COMMENTS stored, disposed, spilled or leaked on site BMPs that minimize contact of contaminants I construction materials, equipment, vehicles, ___ Post Consfrucfion BMPs II Listing or Description of Post-construction BMPs 500.6.1 The SWPPP shall include: I 3583-2 South Agua Hedionda Interceptor Phase II Reach Ill Attachment L H.\Capital Improvement Rogramt3583-2 SAHl Phase II Reach 111 - Statlon 15-73kwppp\SWPPP-SAHI R 111 PH II Attachments.doc Page L-2 Storm Water Pollution Prevention Plan (S WPPP) 3583-2 South Agua Hedionda Interceptor Phase I1 Reach Ill CHECK IF ADDRESSED NIA IF NOT APPLICABLE SWPPP Section 500.3.4 I 500.3.9 I 500.3.8 & 500.6.1 + 500.6.2 500.5 300.5, 600.1 600.1, Attach. H * 500.7 ITEM COMMENTS , BMPs, corrective action, inspector’s name, ADDRESSED NIA IF NOT APPLICABLE swppp 1 ITEM Section COMMENTS I I 600.1 I Description of Site Inspection Plans I I I 3583-2 South Agua Hedionda Interceptor Phase It Reach Ill Attachment L H:\CaDital lmorovernenl Proaram\3583-2 SAHl Phase II Reach 111 - Station lb73kwppp\SWPPP_SAHI R 111 PH II Attachrnents.doc Page L-3 Storm Water Pollution Prevention Plan (S WPPP) 3583-2 South Agua Hedionda Interceptor Phase II Reach Ill SECTION C: STANDARD PROVISIONS FOR CONSTRUCTION ACTIVITIES I 3583-2 South Agua Hedionda Interceptor Phase II Reach 111 Attachment L H:\Capital Improvement PmgramU583-2 SAHl Phase II Reach Ill -Station 15-73\swppp\SWPPP-SAHI R 111 PH II Attachments.doc Page L-4 Storm Water Pollution Prevention Plan (SWPPP) 3583-2 South Agua Hedionda Interceptor Phase 11 Reach 111 Attachment M Annual Certification of Compliance for the Construction Contractor Project Name: Contractor Company Name: Contractor Address: Construction Start Date: Description of Work: Work Now in Progress: Work Planned for Next 12 Months: - 3583-2 South Agua Hedionda Interceptor Phase II Reach Ill Completion Date: Road Construction Surcharge fill Road construction I "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the information, to the best of my knowledge and belief, the information submitted is, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations." Contractor Signature: Date: 3583-2 South Agua Hedionda Interceptor Phase II Reach Ill H:\Capital Improvement Prcgram\3583-2 SAHl Phase II Reach 111 -Station 15-7315wppp\SWPPP-SAHI R Ill PH II Attachments.doc Attachment M Page M-1 Storm Water Pollution Prevention Plan (S WPPP) 3583-2 South Agua Hedionda Interceptor Phase 11 Reach Ill ..- Approval by the City for the Annual Certification of Compliance Findings 1, and/or personnel acting under my direction and supervision, have inspected the project site and the work described above and find as follows: 1. 0 YES 0 NO Storm water pollution control measures are being implemented in accordance with the SWPPP approved for the project. 2. 0 YES 0 NO California Water Quality Control Board San Diego Region Order no. 2001-01 NPDES No. CAS01 08758. The project site and activities thereon are in compliance with the When both 1 and 2 above are checked ,yes", the resident engineer must complete the annual certification below. If either 1 or 2 above are checked "no", the resident engineer must: File a notice of non-compliance within 30 days of identification of the noncompliance; Document follow up actions below; w Notify the contractor; and Initiate corrective actions in accordance with the contract. City Follow up Actions: I certi& under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. CERTIFICATION BY CITY Engineer's Name and Signature ' Date 3583-2 South Agua Hedionda Interceptor Phase II Reach 111 Attachment M H:\CaDital Improvement Pmqram\3583-2 SAHl Phase II Reach 111. Station 15-73\swppp\SWPPP_SAHI R 111 PH II Attachments.doc Page M-2 Appendix C Right-of-Entry Agreement (Staging Area) LICENSE AGREEMENT FOR ENTRY ONTO PROPERTY This License Agreement for Entry onto Property (this "Agreement") is made as of and between Archstone-Smith Operating Trust, a Maryland Real Estate and City of Carlsbad, a municipal corporation ("Licensee"). RECITALS A. Licensor is the owner of certain real property located in the City of Carlsbad, State of California, which property is more particularly described and shown on Exhibits "A and "B" attached hereto (the "Property"). The Property is shown as Lot 162 of Carlsbad Tract NO. 97-16A. B. Licensee desires to enter onto the Property for the purpose of facilitating the construction of the Cannon Road Lift Station. Uses shall be a location for field offices for the City and the City's representatives and storage of construction materials and equipment as required for the construction of the lift station (the 'Work"), and Licensor desires to grant a license to Licensee for such purpose. AGREEMENT NOW, THEREFORE, the parties hereto agree as follows: - I. Riaht to Enter Property. Subject to the terms of this Agreement, Licensor hereby grants to Licensee and its agents, employees, consultants, contractors, invitees and licensees (collectively, its "Representatives"), a nonexclusive, revocable license and permission to enter upon the Property during the Term of this Agreement for the purpose of performing the Work. Licensee and its Representatives may enter the Property at all times during the Term (defined below). 2. Term. The right of entry granted hereunder shall be valid only for the period commencing at the execution of this agreement and terminating 24 months thereafter (collectively, the "Term"). 3. Conduct of Work (a) General. Any Work performed for or by Licensee hereunder shall be at the sole cost and expense of Licensee. Licensee and its Representatives shall not interfere with any use of the Property or operations conducted thereon by Licensor, and shall carry out its Work on the Property in such a manner as to cause as little disturbance as reasonably possible to the Property and improvements thereon. All Work performed by Licensee and its Representatives on the Property shall be performed in a good and workmanlike manner. Licensee shall not alter, damage the Property of any improvement, equipment or personal property located thereon and shall, at its own cost and expense, promptly repair any damage to the Property caused by the Work or the entry onto the Property. Licensee shall keep the Property free and clear of any mechanic's or materialmen's liens arising out of the Work or any such entry. Licensor or any authorized representative, employee, agent or independent contractor of Licensor shall be entitled to accompany Licensee and its Representatives during any entry upon the Property. I. (b) Entry Onto Surrounding Areas Strictly Prohibited. Entry to the Property shall be made only by way of Hemingway Drive, a public right-of-way. Licensee acknowledges that Licensee and each of its Representatives are strictly prohibited from entering onto the area surrounding the Property. Licensee shall specifically ensure that no Representative enters onto any area other than the Property, including without limitation, any property designated open space or wetlands area. In the case of any entry by Licensee or any Representative in violation of this Section 3(b), Licensee shall fully indemnify Licensor in accordance with Section 5 below for any loss occurring during the Term of this Agreement. -_ 4. Compliance With Laws. All entry and Work upon the Property by Licensee and its Representatives shall be in compliance with all applicable laws and regulations, and Licensee shall be solely responsible for obtaining any permit and license required by all applicable laws and regulations. While on the Property, Licensee shall comply with, and cause all of its Representatives to comply with, such permits and licenses and with all applicable laws and governmental regulations. Licensee shall comply with, and shall cause all of its Representatives to protect the Property and adjacent properties by providing adequate erosion control consistent with laws and regulations that would apply to Licensor if Licensor was performing work. 5. Indemnification. Licensee agrees to indemnify and hold harmless the Licensor and its agents, employees, officers, directors, shareholders, members, affiliates and the Property from and against all claims, damages, losses and expenses including attorneys' fees arising out of (i) Licensee's failure to comply with the provisions of Sections 3(b) and 4 herein, and (ii) the performance of the Work or (iii) the negligent acts or omissions of the Licensee, its Representatives or anyone directly employed by any of them, or anyone for whose acts any of them may be liable in connection with the exercise of the rights granted herein. -. 6. Insurance. Without limiting Licensee's indemnity obligation under Section 5 above, Licensee, at its sole cost and expense, shall obtain prior to entering onto the Property and shall maintain during the period of any entry or Work thereon, a policy or policies of commercial general liability insurance with respect to the Property and the activities of or on behalf of Licensee and its Representatives on or abdut the Property in the amount of not less than One Million Dollars ($1,000,000) combined single limit bodily injury, death and property damage liability per occurrence. Notwithstanding any other provision of this License, Licensee may self-insure for any risk set forth in this Section 6 in the manner and to the extent that Licensee self-insures for similar risks with respect to its operations, equipment, and property. The manner in which such self- insurance is provided and the extent of such self-insurance shall be set forth in acertificate of Self-Insurance, delivered to Licensor and signed by an authorized representative of Licensee which fully describes the self-insurance program and how the program covers the risks set forth in this Section 6. Insurance provided by a joint powers agency insurance pool shall be considered self-insurance for the purposes of this Section. If, at any time during the term of this Agreement, Licensee elects not to self-insure, Licensee shall comply with all applicable provisions of this Section 6 to the extent that Licensee does not so self-insure. Prior to any entry onto the Property by Licensee or any Representative, Licensee or any Representative shall (a) deliver to Licensor, at the address set forth below, certificates of such insurance naming Licensor as an additional insured, and (b) provide reasonable proof that Licensee and its compensation insurance upon request. Licensee acknowledges that the right of entry granted in - agents, employees, consultants and contractors are covered by statutory worker's this Agreement is expressly conditioned on Licensee's maintenance of the insurance policies described in this Section 6. If Licensee receives notice that such policies will be canceled or modified in accordance with clause (a) above, Licensee shall obtain the policies described herein from an alternative insyrer prior to such cancellation or modification. All certificates and notifications to Licensor hereunder shall be addressed to Kirk C. Roloff, Archstone Communities, One Spectrum Pointe Drive, Suite 225, Lake Forest, California 92630. - 7. Assignability. Licensee shall not voluntarily or by operation of law assign or transfer any rights, interests or obligations under this Agreement without Licensor's express prior written consent. Restoration. Prior to the expiration of the Term or upon any earlier termination of this Agreement, Licensee shall remove all equipment and personal property therefrom not belonging to Licensor, and leave the Property in the condition that existed prior to commencement of the Work. 8. 9. Amendment of License Agreement. The parties may, by mutual written agreement, amend this License Agreement. IO. Notices of Revocation of License. Licensor will provide Licensee with a minimum of forty-five (45) days prior written notice of Licensor's revocation of this License during the term of this Agreement. 11. Service of Notice. All notices required to be given to either party by the other party shall be in writing and shall be deemed served when delivered by hand or by Federal Express or similar service to that party's ( or its designee), address as set forth below: _I If to the CitylLicensee: City Engineer CITY OF CARLSBAD 1635 Faraday Avenue Carlsbad, CA 92008 If to the Licensor: John Luedtke, Group Vice President Kirk C. Roloff, Vice President 1 Spectrum Pointe Drive, Suite 225 Lake Forest, CA 92630 ARCHSTONE-SMITH OPERATING TRUST 13. No Third Party Beneficiaries. This Agreement shall not be deemed to confer any rights upon any individual or entity which is not a party hereto, and the parties hereto expressly disclaim any such third-party benefit. Ill Ill _- Ill 14. Counterparts. This Agreement may be executed in counterparts, each of which shall be deemed an original and all of which together shall constitute' one and the same instrument. IN WITNESS WHEREOF, the parties hereto have executed this License Agreement for Entry onto Property as of the day and year first above written. " L I C E N SO R' "LICENSE E" T. CITY OF CARLSBAD, a municipal corporation By: Gud PWm, C/T. [Print Name and Title] EXHIBIT “A” LOT 162 OF CARLSBAD TRACT NO. 97-16A, KELLY RANCH CORE, IN THE CITY OF - CARLSBAD, COUNTY OF SAN DIEGO, STATE OF CALIFORNIA, ACCORDING TO MAP THEREOF 14340, FILED IN THE OFFICE OF THE COUNTY RECORDER OF SAN DIEGO COUNTY, CALIFORNIA, ON FEBRUARY 1,2002 ^- I ? ‘1 lL a, 0