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HomeMy WebLinkAbout2008-06-24; Municipal Water District; 657; Approval of Plans and Authorize Bids for Construction of Maekle Disinfection Facilities Chlorine Gas Scrubbers Replacement Project No 5009ACARLSBAD MUNICIPAL WATER DISTRICT - AGENDA BILL AB# 657 MTG. 06/24/08 DEPT. ENG APPROVAL OF PLANS AND AUTHORIZATION TO ADVERTISE FOR BIDS FOR THE CONSTRUCTION OF MAERKLE DISINFECTION FACILITIES CHLORINE GAS SCRUBBERS REPLACEMENT PROJECT NO. 5009-A DEPT. HEAD £//?T71 CITYATTY. '(^H^- CITY MGR. (/y^— - RECOMMENDED ACTION: Adopt Resolution No. 1327 approving plans and specifications for the construction of Maerkle Disinfection Facilities Chlorine Gas Scrubbers Replacement Project No. 5009-A. ITEM EXPLANATION: Maerkle Dam reservoir and its auxiliary facilities are located in the northeast part of the City and are a critical part of the potable water supply system for the City. Maerkle Dam reservoir (formerly known as Squires Dam reservoir) was initially constructed in 1963. In the late 1980's and early 1990's, various auxiliary facilities were added, including a 10 million gallon concrete storage tank, transmission pipelines, a 33.5 million gallons per day pump station, and chlorination facilities. In May 2007, staff commissioned a study to evaluate all the facilities at Maerkle Dam reservoir. The study report identified 20 priority items that need replacement to meet current code requirements for health and safety and to maintain reliability of this water supply source. These items were presented to the Board via Agenda Bill No. 645 on December 11, 2007 and are summarized in Exhibit 2. Additional agenda bills will be presented to the Board for consideration as the plans and specifications are completed and appropriate implementation schedule windows are identified. This project involves high priority items 11 and 12, which replace the existing wet chlorine gas scrubbers with new dry chlorine gas scrubbers. The existing chlorine gas scrubbers were constructed in 1992. The existing units are requiring increased attention to remain operable and have reached the end of their useful life. To minimize the risk of chlorine gas release to the surrounding areas, the existing scrubbers need to be replaced with new scrubbers. ENVIRONMENTAL IMPACT: This project is a Class 2 categorical exemption (replacement or reconstruction of existing structures or facilities) and is, therefore, exempt from environmental review pursuant to Section 15302 of the California Environmental Quality Act (CEQA). FISCAL IMPACT: The Engineer's Estimate for the cost to construct the new dry chlorine gas scrubbers at Maerkle Facility is shown in Table 1. FOR CITY CLERKS USE ONLY BOARD ACTION: APPROVED DENIED CONTINUED WITHDRAWN AMENDED aana CONTINUED TO DATE SPECIFIC D CONTINUED TO DATE UNKNOWN D RETURNED TO STAFF D OTHER - SEE MINUTES D DEPARTMENT CONTACT: Eva Plajzer 760-602-2787 eplai@ci.carlsbad.ca.us Page 2 ITEM Scrubbers Design Cost Scrubbers Construction Cost Contingency for Construction of Scrubbers (10%) Inspection for Construction of Scrubbers (10%) ESTIMATED TOTAL COST FOR SCRUBBERS Design Cost for Remaining Items in Exhibit 2 Construction Budget for Remaining Items in Exhibit 2 Contingency Budget for Remaining Items in Exhibit 2 Inspection Budget for Remaining Items in Exhibit 2 ESTIMATED PROJECT TOTAL COST CURRENT APPROPRIATION ADDITIONAL APPROPRIATION NEEDED ESTIMATED COSTS $50,000 $550,000 $55,000 $55,000 $710,000 $175,000 $821,000 $82,100 $82,100 $1,870,200 $1,870,200 $0 Sufficient funds exist in the Water Replacement Fund to construct the chlorine gas scrubbers. There are also sufficient funds for the remaining items in Exhibit 2. Staff recommends approving the plans and specifications and authorizing the City Clerk to advertise for bids for the construction of Maerkle Disinfection Facilities Chlorine Gas Scrubbers Replacement Project No. 5009-A. EXHIBITS: 1. Location Map. 2. 3. Maerkle Dam Reservoir Facility Prioritization List. Resolution No.1327 Approving Plans and Specifications and Authorizing to Advertise for Bids for the Construction of Maerkle Disinfection Facilities Chlorine Gas Scrubbers Replacement Project No. 5009-A. LOCATION MAP CITY OF OCEANSDE HIGHWAY ,>» NOT TO SCALE PROJECT NAME DISINFECTION FACILITIES CHLORINE GAS SCRUBBERS REPLACEMENT PROJECT PROJECT NUMBER 5009A EXHIBIT 1 DRAWN BY: SCOTT EVANS, CARLSBAD ENGINEERING DEPT. 6/02/08 Cr \CAPITAL\PLAJZEK\5009A.DWC EXHIBIT 2 Maerkle Dam Reservoir Facility Prioritization List Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Item Replace controls and PLC for pump station Replace VFDs and switchgear for pump station Replace/reinstall discharge piping air valves Repair leak in 10 MG tank Replace joint sealant in 10 MG tank (west bay) Replace flow meter Replace chlorine dioxide generator Install SCADA monitoring system to chlorine dioxide generator Replace ammonia/monochlorite analyzer Install ammonia chillers Remove existing scrubber and install dry type scrubber Remove existing scrubber and install dry type scrubber Remove chlorine evaporator and pressure chlorine gas system Remove chlorine evaporator and pressure chlorine gas system Replace joint sealant in 10 MG tank (east bay) Install SCADA control of chloramine dosing system Install security lighting on access road Install security cameras (connected to SCADA) at gates, pump station, tank, upper and lower disinfection facilities, and reservoir. Install automatic rolling gate Underwater inspection of floating cover Location Pump Station Pump Station Pump Station 10 MG Tank lOMGTank Pump Station Upper Disinfection Facility Upper Disinfection Facility Lower Disinfection Facility Lower Disinfection Facility Upper Disinfection Facility Lower Disinfection Facility Upper Disinfection Facility Lower Disinfection Facility lOMGTank Lower Disinfection Facility General Site General Site General Site 200 MG Reservoir Implementation Priority 1 1 2 1 2 2 1 1 1 1 1 1 2 2 2 2 2 2 1 1 Status 90% complete Plans completed Completed Dive inspection under way Schedule to be determined Schedule to be determined Received quotes Under design Received quotes Completed Authorization to Bid requested Authorization to Bid requested Completed Completed Schedule to be determined 90% complete Schedule to be determined Schedule to be determined Under design Dive inspection July 08 mxi ro 3 1 RESOLUTION NO. 1327 2 A RESOLUTION OF THE BOARD OF DIRECTORS OF 3 CARLSBAD MUNICIPAL WATER DISTRICT (CMWD), APPROVING PLANS AND SPECIFICATIONS AND 4 AUTHORIZING TO ADVERTISE FOR BIDS FOR THE CONSTRUCTION OF MAERKLE DISINFECTION FACILITIES 5 CHLORINE GAS SCRUBBERS REPLACEMENT PROJECT NO. 5009-A. 6 WHEREAS, the Board has determined it necessary and in the public interest to construct 7 the chlorine gas scrubbers at Maerkle disinfection facilities; and 8 WHEREAS, the plans and specifications for furnishing of all labor, materials, tools, 9 equipment, transportation, and other expenses necessary and incidental to the construction of the 10 Maerkle Disinfection Facilities Chlorine Gas Scrubbers Replacement Project NO. 5009-A have been prepared and are on file in the Engineering Department of the City of Carlsbad and are incorporated by reference herein; and I <J WHEREAS, the project is a Class 2 categorical exemption (replacement or reconstruction14 of existing structures or facilities) and is, therefore, exempt from environmental review pursuant to 10 Section 15302 of the California Environmental Quality Act (CEQA); and16 WHEREAS, there are sufficient funds in the Water Replacement Fund to complete the 18 project. 1Q NOW, THEREFORE, BE IT RESOLVED by the Carlsbad Municipal Water District Board of Directors of the City of Carlsbad, California, as follows:20 1. That the above recitations are true and correct. 21 2. That the plans, specifications, and contract documents for the construction of the 22 Maerkle Disinfection Facilities Chlorine Gas Scrubbers Replacement Project NO. 5009-A, on file 23 in the Public Works-Engineering Department of the City of Carlsbad are hereby approved. 3. The Secretary of the Carlsbad Municipal Water District is hereby authorized and 25 directed to publish, in accordance with State law, a Notice to Contractors Inviting Bids for the 26 construction of the Maerkle Disinfection Facilities Chlorine Gas Scrubbers Replacement Project 27 NO. 5009-A, in accordance with the plans, specifications, and contract documents referred to 28 herein. 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 PASSED, APPROVED AND ADOPTED at a Special Meeting of the Board of Directors of the Carlsbad Municipal Water District of the City of Carlsbad on the 24th day of June, 2008, by the following vote to wit: AYES: Board Members Lewis, Kulchin, Hall, Packard and Nygaard. NOES: None. ABSENT: None. ATTEST: i LiuL&u^L~> L5ftRAlKjf M. WO^D) Secretary Q~ /SEAL) ^\»« * "rAM/ &&.