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HomeMy WebLinkAbout2622 GATEWAY RD; BLDG F; FPC2018-0088; PermitPERMIT REPORT (ity of Carlsbad Print Date: 09/29/2021 Permit No: FPC2018-0088 Job Address: 2622 GATEWAY RD, CARLSBAD, CA 92009 Status: Closed - Finaled Permit Type: FIRE-Construction Commercial Work Class: Parcel #: Track #: Valuation: $0.00 Lot #: Occupancy Group: Project #: #of Dwelling Units: Plan #: Bedrooms: Construction Type: Bathrooms: Orig. Plan Check #: Plan Check #: Underground Fire Applied: 03/15/2018 Issued: 03/28/2018 DEV12023 Finaled Close Out: 08/19/2021 Inspector: Final Inspection: Project Title: UPTOWN BRESSI RANCH Description: UPTOWN BRESSI BLDG F - UNDERGROUND Applicant: FPContractor: CAL-WEST FIRE PROTECTION BASILE CONSTRUCTION INC 8361 COMMONWEALTH AVE 7952 ARMOUR ST BUENA PARK, CA 90621-2525 SAN DIEGO, CA 92111-3718 (714) 912-4552 (858) 586-7800 FEE AMOUNT FIRE Underground Piping with up to 4 Hyds/Risers $733.00 Total Fees: $733.00 Total Payments To Date: $733.00 Balance Due: $0.00 Fire Department Page 1 of 1 1635 Faraday Avenue, Carlsbad CA 92008-7314 1 760-602-4665 1 760-602-8561 f I www.carlsbadca.gov ES-A-lnBuildingRiser Series IBR A A M E S In-Building Risers Sizes: 4' - 10" (100 — 250mm) = ( TEST CAP 01 ;0;1 Features Cost savings Corrosion resistant stainless steel construction, type 304 Ease of installation and light weight allows one person to position and handle the riser Minimal site preparation; joint restraint one-piece construction reduces time and labor; no missing parts, no leaks; easily identifiable for approvals Includes Test Cap and Coupler ULJFM approved Sizes: available in 4" - 10 (100-250mm) with various lengths to meet all local requirements Designed to meet NFPA 24-2007 Section 10.6.5 AWWA C900 Inlet/DIP AWWA C606 Outlet I..k P,I....,,, hut, flalulc Job Location Engineer Approval Series IBR In-Building Risers are used to connect the main fire supply to the building overhead fire system. The fitting passes under the foundation without joints and extends up through the floor. Provided with installation tabs, the unit has a CIPS (Cast Iron Pipe Size) coupler for easy connec- tion to the underground supply (AWWA C900 PVC and Ductile Iron Pipe) and industry standard grooved-end connection (AWWA C606) on the building side for easy connection to the overhead fire sprinkler system. Ames In-Building Risers are precision engineered and manufactured to provide exceptional reliability and reduce installation time & labor costs associated with field assembly. In accordance with NFPA 24-2007, the ULJFM approved In-Building Risers replace numerous fittings, elbows & spools and reduces the possibility of leaks or failure in comparison to traditional installation methods and materials. Factory tested integrity ensures the highest quality installation. The use of stainless steel signifi- cantly increases the reliability and life of the riser. The wetted surface of this product contacted by consumable water contains less than one quarter of one percent (0.25°h) of lead by weight. IJUI ILl UI.. LVI Approval Contractor's P.O. No. Representative Ames product specifications in U.S. customary units and metric are approximate and are provided for reference only. For precise measurements, please contact Ames Technical Service. Ames reserves the right to change or modify product design, construction, specifications, or materials without prior notice and without incurring any obligation to make such changes and modifications on Ames products previously or subsequently sold. www.amesfirewater.com Specifications In-Building Riser shall be installed as indicated on the plans. Riser shall be composed of a single extended 90 degree fitting of fabricated 304 stainless steel tub- ing, maximum working pressure 200ps1 (14 bar). The fitting shall have a grooved-end connection on the outlet (building) side and a CIPS coupler on the inlet (underground) side. The grooved end shall include a coupler and cap to facilitate testing of the underground piping. The In-Building Riser shall be an Ames Fire & Waterworks Series IBR. Approvals Fittings FM class 1920 UL HKQA (4-10) < SFM > SUML Dimensions - Weights A J7 Grooved End (Flange Optional) I CIPS Coupling Bracket C in. mm A(QD) in. mm B ft cm C ft cm lbs. kg 4 100 41/2 114 6 183 6 183 71 32 6 150 6/# 168 6 183 6 183 98 44 8 200 1 8/8 219 1 6 183 1 6 183 1 129 59 10 250 1 103/4 273 1 6 183 1 6 183 1 202 92 Consult factory for custom leg dimensions. Standards NFPA - Designed to allow the contractor to conform to NFPA 24-2007 Section 10.6.5: Where a riser is close to building foundations, under- ground fittings of proper design and type shall be used to avoid pipe joints being located under the foundations. NFPA 24-2007, 10.1.1, 10.6.7 End Connections Horizontal End: Mates with Ductile Iron Pipe and AWWA C900 Pipe (PVC Pipe with Ductile Iron Pipe Equivalent OD's) Utilizes Gasket conforming to UL 157 with "Lock in" gasket configuration .iN() #IAlliLIls1'li in. mm in. mm 4 100 4.8 122 6 150 6.9 175 8 200 9.1 230 10 250 1 11.1 282 Vertical End: Meets AWWA C-606 dimensions for roll grooved pipe Meets AWWA C-207 class D for flanges Ratings Meets AWWA C-900 pressure class 200, DR 14 Pipe Testing Welds are 100% leak tested at the factory iP DESIGN PROOF in. mm psi bar 4 100 1000 70 6 150 1000 70 8 200 800 56 10 2S0 ROn 96 IMPORTANT: Inquire with governing authorities for local installation requirements. AL AM ES FIRE & WATER WORKS www.amesfirewater.com 9 A Watts Water Technologies company USA: Backflow- 1427 N. Market Blvd • Suite 99 • Sacramento, CA 95834 • T: 916-928-0123 • F: 916-928-9333 Control Valves- 18550 Hansen Road • Houston, T)< 77075 • T: 713-943-0688 • F: 713-944-9445 Canada: 5435 North Service Rd. • Burlington, ONT. L7L 5H7• T: 905-332-4090 • F: 905-332-7068 ES-A-lnBuildingRiser 0935 © 2009 Ames Fire & Waterworks PACIFIC STATES PSCIPCO CAST WON PIPE COMPANY DIVISION OF MCWAWE. INC. P.O. BOX 1219, PROVO, UTAH 84803 TELEPHONE (AREA CODE 801) 373-6910 STANDARDS In each of the following, standards are developed by committees consisting of consumer, general interest and manufacturing members: American National Standards Institute (ANSI) American Water Works Association (AWWA) American Society for Testing and Materials (ASTM) Underwriters Laboratories (UL) MH16433(N) National Fire Protection Association (NFPA) National Sanitation Foundation (NSF) 61-1989 Factory Mutual (FM) J12V0A8.AH For ready reference, standards for ductile iron pipe are listed below: Standard Designation ANSI/AWWA C150/A21.50 ANSI/AWWA C151/A21.51 ANSI/AWWA C11O/A21.1O ANSI/AWWA C153/A21.53 ANSI/AWWA C111/A21.11 ANSI/AWWA C115/A21.15 ANSI/AWWA Cl 04/A21.4 ANSI/AWWA C105/A21.5 & ASTM A674 ANSI/AWWA C600 ASTM A746 NFPA Outside Protection 24 Subject Covered Design Water Pipe Fittings - Cast Iron Fittings - Ductile Iron Rubber - Gasket Joints Flanged Pipe Cement - Mortar Linings Polyethylene Encasement for Ductile Iron Pipe Installation Gravity Sewers Fire Protection Piping Pacific States ductile iron pipe meets and exceeds the requirements of all of the above national standards relating to pipe manufacture and performance. PACIFIC STATES CAST IRON PIPE COMPANY DIVISION OF MCWANE, INC. P.O. BOX 1219, PROVO, UTAH 84603 TELEPHONE (AREA CODE 801) 373-6910 FAX: (801) 377-0338 EMAIL: sales@psdpco.com WEBSITE: www.pscipco.com Q o Thickness, Dimensions and Weights of Mechanical Joint Ductile Iron Pipe by Size for Each Thickness. Nominal Wt. of Barrel Mechanical Joint Wt. of Wt. Per Avg. Wt. Thickness Thickness OD* Per Ft. t Bell Lgth.f Per Ft4 Size Class In. In. Lb. Lb. Lb. Lb. 3 53 .31 3.96 10.90 11 230 11.4 4 53 .32 4.80 13.80 16 290 14.6 6 53 .34 6.90 21.40 18 405 22.4 8 53 .36 9.05 30.10 24 565 31.4 10 53 .38 11.10 39.20 31 735 40.9 12 53 .40 13.20 49.20 37 925 51.3 tlncluding bell; calculated weight of pipe rounded off to the nearest 51b *Tolerances of 00 of spigot end; 3-12 in. ±0.06 in. Including bell; average weight per foot, based on calculated weight of pipe before rounding. Model NO. I 0 6314 Back Two andThree-Way ZConnections Size 4" x 21/2" x 21/2" Clappers 1 A 51/2" B 81I8" O 6315* Angle 4" x 21/2" x 21/2" 1 81/" 53/4fl E] 6324 Back 4" x 21/2" x 21/2" 2 71I4" 10'I2" 0 6325 Angle 4" x 21/2" x 21I2" 2 81I4" 101I2" fl 6326 Back 6" x 21/2" x 21/2" 2 71/4" 10'I2" E] 6327 Angle 6" x 21I2" x 21/2" 2 10" 101/2" fl 6336 Back 6" x 21I2" x 21I2" x 21/2" 3 10'12" 13/4" 6337 Angle 6" x 21/2" x 21I2" x 2112" 3 111/2" 141/2" Body Lettering 0 AUTO SPKR 0 STANDPIPE 0 Blank (unlettered) 6315 GUARDIAN I JJqLPh. FIREEQthPMENT,INC. DETAIL AND SUBMITTAL SHEET MIAMI, FL 00.327.6584 Fax 800.827.3869 .*IIIiSeries - Fire III1. Inle tConnections - E Bodies Project/Location: Date: Architect/Engineer: Qty: Contractor: II Appropriate Selection Used as auxiliary connections through which the fire department can pump water to supplement existing water supplies. Provides 250 GPM flow (minimum), per 21/2" inlet. Two and three-way - inlet connections feature clappered brass bodies (straight or angle pattern), with female hose thread swivel inlets and female outlets. Cast brass construction, standard. 6314 LkEw., 00" Plugs with Chains and Break Caps - Used to keep fire dept. inlet connections free of debris and protect female threads. Break Caps Model No. I size Type fl 0 6406 211h" Aluminum 0 6407 21/2" Plastic Threads: Adjustable Plugs ONST 0 Other 0 6408 2'/2" Aluminum 0 6409 21/2" Plastic Contact factory for current listings and approvals "Auto Spkr lettering only Optional Finish: -B Polished Brass Threads: 0-C Rough Chrome Plated 0 NST -D Polished Chrome Plated 0 Other Plugs with Chains I IVIUUI I'lO. Optional Finish: 0-B Polished 0-C Rough Chrome Plated E] -D Polished Chrome Plated Ii' 6336 ffR'(~ B 6337 ES-F Job Name - Contractor Job Location Approval Engineer - Contractors P.O. No. Approval - Representative - MasterSeries® LF876V Double Check Detector Backf low Prevention Assemblies (Type II) Size: 21/2" - 8" (65mm - 200mm) The FEBCO MasterSeiies LF876V Double Check Detector Assembly is specifically designed to protect against possible backpressure and backsiphonage conditions for non-health hazard (i.e., pollutant) application in accordance with Local Governing Water Utility Code. This Backliow Assembly is primarily used on potable drinking water systems and fire sprinkler systems, where Local Governing Code mandates protection from non-potable quality water being pumped or siphoned back into the potable water system. Features Main Valve: Inline Serviceable Assembly Horizontal"N-Pattern" Installations Vertical-Up "Z-Pattern" Installations No Special Tools Required for Servicing Captured Modular Spring Assembly Reversible & Replaceable Discs Field Replaceable Seats Ductile Iron Valve Body Design Stainless Steel Check Components Winterization feature with disc retainers and valve body drain ports Clapper Check Assembly Commonality between 1st & 2nd Check Components Captured 0-ring Design Auxiliary Bypass: Compact Bypass Design; Remains within Main Valve Assembly Profile Inline Serviceable 3/4' Backflow Assembly No Special Tools Required for Servicing Field Replaceable Seats & Discs Detect Potential Underground Water Leaks Detect Unauthorized Water Usage Model LF876V Double Check Detector Assembly Specifications The FEBCO MasterSenes LF876V Double Check Detector Valve Assembly shall be installed on the potable water supply and at each point of cross-connection to protect against possible backpressure and backsiphonage conditions for non-health hazard (i.e., pollutant) applications. The assembly shall consist of a main line valve body composed of two (2) independently acting approved clapper st4e check modules with replaceable seats and disc rubbers. Servicing of both check modules does not require any special tools and are accessed through independent top entry covers. This assembly shall be fitted with approved UL/ FM inlet/outlet resilient seated shutoff valves and contain four (4) properly located resilient seated test cocks as specified by A'.WVA Standard C510. The auxiliary bypass line contains a 5/s"x0/4' Water Meter that complies with ANSl/AW'VA Standard C700 coupled with an approved check assembly. The bypass line is designed to detect leaks or unauthorized water usage of the water system while protecting against possible backpressure and backsiphonage conditions for non-health hazard (i.e., pollutant) application. The assembly shall be approved for horizontal and/or vertical-up installations while meeting the requirements of AWrNA Standard C51 0 flow and pressure loss performance parameters. i'IIJlI?i The information contained herein is not intended to replace the full product installation and safety information available or the experience of a trained product installer. You are required to thoroughly read all installation instructions and product safety information before beginning the installation of this product. i!(S1ItDi Inquire with governing authorities for local installation requirements *The wetted surface of this product contacted by consumable water contains less than 0.25% of lead by weight. FEBCO product specifications in U.S. customary units and metric are approximate and are provided for reference only. For precise measurements, please contact FEBCO Technical Service. FEBCO reserves the right to change or modify product design, construction, specifications, or materials with- out prior notice and without incurring any obligation to make such changes and modifications on FEBCO products previously or subsequently sold. A WATTS Brand Options - Suffix OSY: ULJFM Approved OS&Y Gate Valves [ANSI/AWWA C515 Compliant] CFM: Totalizing Cubic feet/min %x 3/4 Water Meter [ANSI! AWWA C700 Compliant] GPM: Totalizing Gallons/mm %°x 3/4 Water Meter [ANSI! AWWA C700 Compliant] LG: Less Shutoff valves; This is NOT an APPROVED ASSEMBLY Example Ordering Description: 4 LF876V-OSY-GPM - Valve Assembly fitted with OS&Y Shutoff Valves & Gallons per Minute Water Meter 4 LF876V-OSY-CFM - Valve Assembly fitted with OS&Y Shutoff Valves & Cubic Feet per Minute Water Meter Available Components Wye Strainer FDA Approved [ASME B16.1 Class 125 & AWWA Class D Flange] Series 611 Valve Setter MJ x MJ - Mechanical Joint x Mechanical Joint [AWWA C111/A21.11] MJ x FL - Mechanical Joint x Range [AWWA C111/A21.11; ASME B16.1 Class 125/AVWVA Class D Flange] FLxFL — RangexFlange [ASME B16.1 Class 125 & AWWA Class D Flange] Materials Below is a general materials list of the Model LF876V. All assemblies size 21/2 through 8 is similar in materials and construction. Please contact your local FEBCO Representative if you require further information. Main Valve Body: Ductile iron Grade 65-45-12 Coating: Fusion epoxy coated internal and external AWWA C550-90 ShutoffValves: OSY resilient wedge gate valve A\W/A C515 (ULJFM) Check Seats: Stainless Steel Disc Holder: Stainless Steel Elastomer Disc: Silicone Spring: Stainless Steel Clamp: AWWA C606 Approvals - Standards: Approved by the Foundation for Cross-Connection Control and Hydraulic Research at The University of Southern California [FCCCHR-USC] ASSE 1048 Usted UL Classified [US & Canada] -FM Approved IAPMO/cUPC AWWA Standard C510 Compliant End Connections: Compliant to ASME B16.1 Class 125 & AWWA Class D Flange *Assembly configured with UL/FM Approved OS&Y RW Gate Valves. Less gate valve assemblies are not UL/FM approved configurations. Assembly Flow Orientation: Horizontal (N-Pattern 21/2 - 8) - Approved by FCCCHR-USC, ASSE, cULus, FM, IAPMO/cUPC Vertical Up (Z-Pattern 21/2' - 8") - Approved by FCCCHR-USC, ASSE, cULus, FM, IAPMO/cUPC Approved C (j) us 1048 B64.5 Pressure - Temperature Max. Working Pressure: 175p5i (12.1 bar) Mm. Working Pressure: lOpsi (0.7 bar) Hydrostatic Test Pressure: 350psi (24.1 bar) Hydrostatic Safety Pressure: 700p5i (48.3 bar) Temperature Range: 33°F - 140°F [0.5°C- 60°C] Continuous Dimensions - Weights Size: 21/2" - 8" Below are the nominal dimensions and physical weights for the Model LF876V size 21/2' through 8. Allowances must be made for normal manufacturing tolerances. Please visit our websfte to download a copy of this products installation instructions, or contact your local FEBCO Representative for more information. Model LF876V Standard Orientation (N-Pattern) Model LF876V Vertical Orientation (Z-Pattern) Note: The Series LF876V is shipped in the standard (N-Past em orientation as shown above. Gate Valve Side View Clearance LF876V DIMENSIONS . WEIGHT 1 in. mm A in. MM B in. mm in. C mm D in. mm E in. mm - F in. mm B in. mm in. H mm I in. mm J in. mm K in. mm L in. mm OSY lbs. kg. 21/2 65 29Y8 740 12½ 318 61/4 159 251/4 642 171/2 445 13% 346 271/4 692 5½ 140 11½ 283 31/2 89 16% 416 111/2 292 216 98 3 80 29½ 740 121/2 318 6Y4 159 253/4 654 17Y4 451 14% 359 281/4 718 51/2 140 11½ 283 3Y4 95 22¼ 565 11½ 292 242 110 4 100 311/8 791 14 356 7 178 273/4 705 183/4 476 15½ 394 31 787 6 152 11½ 283 4Y2 114 23Y4 591 13 330 347 157 6 150 35Y4 908 16 406 8 203 32/4 831 221A 562 18% 473 37Y4 946 7¼ 184 121h 316 5½ 140 130½ 765 13 330 529 240 8 200 40Y4 10351181/2 470 1 91/4 235 363/4 933 1251A 638 20-Y4 527 411/2 1054 1 81h 216 1 14 356 63/4 172 373/4 959 141/2 368 1 827 375 Notes: * Indicates nominal dimensions with OSY Gate Valves (Full Open Position) Indicates weight of complete Backf low Assemblies with specified Gate Valves 6" 1F876V PSI Service flow Rated flow 111 Rated flow to 16 14 12 I I 2 Ic I I I L. 0 200 400 757 600 800 1000 1200 2271 3785 7.5 11.4 1400 1600gpm 5300 1pm 17.0 fps 8" 1F876V PSI Service flow Rated Flow Ill. Rated flow 18 16 14 fi 12 6 0 400 800 1200 1600 2000 2400 gpm 1514 3028 4543 6057 7571 9085 1pm 7.5 10.5 15.3 fps Performance Flow capacity chart identifies valve performance based upon rated water Velocity up to 20fps Maximum service flow rate is determined by maximum rated Velocity of 7.5fps. A\MNA Manual M-22 (Appendix C) recommends that the maximum water Velocity in the services be not more than 1 Ofps. UL flow rate is determined by typkalIy rated Velocity of 15 feet/sec. Capacity N-Pattern 2½" 1F876V PSI Service flow Rated flow *UL Rated flow 22 20 16 i I I 16 i I I 14 I I I 12 10 4 I I I 0 0 25 50 75 100 125 150 175 200 225 250 275 300 325 350gpm 284 568 852 1136 1pm 7.5 1&7 22.0 fps 3" 1F876V psi Service flow Rated flow UL Rated flow 22 20 I I I 18 I I I 16 I I 14 I a 12 ot 8 10 4 4- 50 100 150 200 250 300 350 400 450 500 gpm 379 757 1136 7514 1pm 7 14 22.0 fps 4" 1F876V psi Service flow Rated flow lii Rated flow 16 16 I I I 14 12 2 I I I 0 I 0 100 379 200 300 400 1136 7.5 500 600 1893 12.8 700 800gpm 2650 1pm 19.1 fps Pipe Support (furnished by customer) for valve weight only. Vertical 04entation "Z-Pattern Flow Curve Z Standard Orientation "N-Pattern" Flow Curve N 1jsCEW!mF A WATTS Brand ES-F-LF876V 1515 USA. Tel: (800) 767-1234 • Fax: (800) 788-4491 • FEBCOonhine.com Canada: Tel: (905) 332-4090 • Fax: (905) 332-7068 • FEacoonline.ca Latin America: (52) 81-1001-8600 • Fax: (52) 81-8000-7091 • FEBCOonhirle.com 0 2017 FEBCO Building essentials for a better tontorrow' ,91~cFOR4.1 BLUE BRUTE TM SUBMITTAL AND DATA SHEET PIPE SIZE (IN) AVERAGE O.D. (IN) NOM. I.D. (IN) MIN. T. (IN) MIN. E (IN) APPROX. D9 (IN) APPROX. WEIGHT (LBS/FT) PRESSURE CLASS 165 psi (DR 25) 4 4.80 4.39 0.192 5.25 5.57 1.9 6 6.90 6.31 0.276 6.40 8.00 3.9 8 9.05 8.28 0.362 7.05 10.50 6.7 10 11.10 10.16 0.444 8.20 12.88 10.1 12 13.20 12.08 0.528 8.80 15.31 14.4 PRESSURE CLASS 235 psi (DR 18)* 4 4.80 4.23 0.267 5.25 5.87 2.6 6 6.90 6.09 0.383 6.40 8.43 5.3 8 9.05 7.98 0.503 7.05 11.06 9.2 10 11.10 9.79 0.617 8.20 13.57 13.9 12 13.20 11.65 0.733 8.80 16.13 19.7 PRESSURE CLASS 305 psi (DR 14)* 4 4.80 4.07 0.343 5.25 6.17 3.2 6 6.90 5.86 0.493 6.40 8.87 6.7 8 9.05 7.68 0.646 7.05 11.63 11.6 10 11.10 9.42 0.793 8.20 14.27 17.6 12 13.20 11.20 1 0.943 1 8.80 16.97 1 25.1 Consult JM Eagle for CSA and other listing availability prior to shipment. Note: FM Approvals Pressure Class 150 psi for DR 18 and 200 psi for DR 14. * Contact your JM eagleTM sales representative for location availability. D9 1 T / 1 O.D. E Assembly Mark I.D. : Inside Demeter O.D. Outside Diameter T. Wall Thickness 0° Bell Outside Diameter E: Distance between Assembly Mark to the end of spigot. Product Standard: ANSl/AWWA C900 Pipe Compound: ASTM Dl 784 Cells Class 12454 Gasket: ASTM F477 Integral Bell Joint: ASTM D3139 Certifications: ANSI/NSF Standard 61 UL Standard 1285 Pipe Length: 20 feet laying length Installation: AWNA C605 JM Eagle" Installation Guide JM EagleTM also manufactures this pipe in green for sewer force main applications and purple, specifically for reclaimed water systems. This pipe is made to the same requirements as our standard products. The only difference is that the pigment used is green or purple. These products will not be marked with UL or NSF listing marks. Additionally, the green pipe will be marked 'Forced Sewer' and the purple pipe will be marked: 'Reclaimed Water... Do Not Drink.' MJ Accessories ANSI/AWWA CIII/A21.11 NOM. SIZE MECRANICAL-JOINTM PIPE A O.D. B C OD OD F jAr I I 28f0rs1ze0-241n. -. . F 20for sizes 30-60in. E F G ±1 % 2 2.50 0.48 0.62 0.31 2.48 0.12 0.15 1.05 3 3.96 0.48 0.62 0.62 0.75 0.31 0.31 3.86 0.12 0.15 1.05 1.22 4 4.80 4.68 0.16 0.22 6 6.90 0.62 0.75 0.31 6.73_ 0.16 0.22 1.22 8 9.05 0.62 0.75 0.31 8.85 0.16 0.22 1.22 10 11.10 0.62 0.75 0.31 10.87 0.16 0.22 1.22 12 13.20 0.62 0.75 0.31 12.95 0.16 0.22 1.22 14 15.30 17.40 0.62 0.75 0.31 14.99 0.16 0.22 1.22 16 0.62 0.75 0.31 17.07 0.16 0.22 1.22 18 19.50 0.62 0.75 0.31 19.13 0.16 0.16 0.22 0.22 1.22 1.22 20 21.60 0.62 0.75 0.31 21.20 24 25.80 0.62 0.75 0.31 25.34 0.16 0.22 1.22 30 32.00 0.73 1.00 0.38 31.47 0.16 0.37 1.54 36 38.30 0.73 1.00 0.38 37.67 0.16 0.37 1.54 42 44.50 0.73 1.00 0.38 43.78 0.16 0.37 1.54 48 50.80 0.73 1.00 0.38 49.98 0.16 037 1.54 TRANSITION NOM. SIZE - MECHANICAL PIPE O.D. -JOINT A GASKET B C(REF) ØD ±1 % E F G 2 2.375 0.56 0.66 0.31 2.32 0.12 0.21 1.10 3 4 3.500 0.72 0.64 0.34 033 3.43 4.43 0.12 0.38 1.10 4.500 0.76 0.73 0.20 - 0.37 1.26 6 6.625 0.75 0.73 0.32 0.34 6.53 0.20 0.36 1.25 1.27 8 8.625 0.82 0.73 8.50 - 0.20 0.43 10 10.750 12.750 0.79 0.75 0.31 10.59 0.20 0.39 1.26 12 0.84 0.75 0.33 12.56 0.20 0.44 1.28 Page 17 R CIST RfiDTRADr.%iAR9OIrSTARpIpt PRODUCTS STAR PIPE PRODUCTS HOUSTON CORPOSRTE TOLL FREE I.&U.999-3)9 FAX 281.538.9000 MJ Accessories ANSI/AWWA CII 1/A21.11 O.D. 1 I I B.C. -I ID .__ FULLBODY NOM. GLANDS O.D. SIZE I.D. B C 1 D B.C.BOLT HOLE BOLT QTY WT (LBS.) 2 6.12 0.62 1.18 3.40 2.61 4.75 00.75 2 1 3 7.69 0.62 1.37 4.84 4.06 6.19 00.75 4 5 4 9.12 0.75 1.50 5.92 4.90 7.50 00.88 4 6 6 11.12 0.88 1.63 8.02 7.00 9.50 00.88 6 10 8 13.37 1.00 1.75 10.17 9.15 11.75 00.88 6 14 10 15.62 1.00 1.75 1.75 12.22 11.20 14.00 16.25 00.88 8 20 12 17.88 1.00 14.32 13.30 00.88 8 24 14 20.25 1.25 2.00 16.40 15.44 18.75 00.88 10 45 16 22.50 1.31 2.06 18.50 17.54 21.00 00.88 12 55 18 - 24.75 1.38 2.13 20.60 19.64 23.25 00.88 12 55 20 27.00 1.44 2.19 22.70 21.74 25.50 00.88 14 66 24 31.50 39.12 1.56 2.31 26.90 25.94 30.00 00.88 16 90 30 2.00 2.75 33.29 32.17 36.88 01.13 20 220 36 46.00 2.00 2.75 39.59 45.79 38.47 44.67 43.75 01.13 24 286 42 53.12 2.00 2.75 50.62 01.38 28 288 48 60.00 1 2.00 2.75 52.09 50.97 1 57.50 1 01.38 1 32 400 0.0. B.C. OVERSIZE GLANDS 0 D A I.D. C I D B C BOLT HOLE BOLT QTY WT (LBS.) NOM. SIZE 4 9.12 0.75 1.50 5.92 5.10 7.50 00.88 4 3 6 11.12 0.88 1.63 8.02 7.20 9.50 11.75 00.88 6 5 6 8 13.37 1.00 1.75 10.17 9.40 00.88 6 10 12 15.62 17.88 1.00 1.75 1.75 12.22 11.50 14.00 00.88 8 8 1.00 14.32 13.60 16.25 00.88 8 9 16 22.50 1.31 2.06 18.50 17.94 21.00 00.88 12 14 UCAT.I4.OI REGISTERED TPADE.MARK OF STAR PIPE PRODUCTS STAR PIPE PRODUCTS FM HOUSTON CORPOPIATE TOLL FREE I4.999.3C*I9 FAX 18I.558.9EIOO Page 15 Body MJ Fittings ANSI/AWWA C11O/A21.1O -I- - I NA k-T R A .. .. J R . NOM. SIZE JIdD T A R WT (LBS.) I WT Il A (LBS.) A R WT (LBS.) WT R A (LBS.) 2 0.39 3.25 2.25 14 1.80 1.96 13 1.80 4.02 13 1.80 8.12 13 15.25 30 20.31 50 30.50 75 35.50 110 45.69 160 55.81 220 50.75 275 55.81 345 60.94 430 71.06 540 76.12 770 116.75 1410 147.25 2145 3 4 0.48 5.50 6.50 4.00 35 4.50 55 3.00 4.00 3.62 30 3.00 4.00 7.56 10.06 30 50 3.00 4.00 0.52 4.81 50 6 0.55 8.00 6.00 85 5.00 5.50 7.25 75 5.00 15.06 75 5.00 8 0.60 9.00 7.00 125 - 8.44 110 5.50 17.62 110 5.50 10 0.68 11.00 9.00 190 6.50 10.88 155 6.50 22.62 160 6.50 12 0.75 12.00 10.00 255 7.50 13.25 215 7.50 27.62 220 7.50 14 0.66 14.00 15.00 11.50 340 7.50 8.00 12.06 270 13.25 340 7.50 8.00 25.12 27.62 35.19 275 7.50 16 0.70 12.50 430 345 8.00 18 0.75 16.50 18.00 14.00 545 15.50 680 18.50 1025 8.50 9.50 14.50 420 30.19 16.88 530 430 535 8.50 9.50 20 0.80 9.50 24 0.89 22.00 11.00 15.00 18.12 755 27.75 1380 11.00 37.69 765 11.00 30 1.03 25.00 21.50 1690 15.00 57.81 1400 15.00 36 -71 -5 28.00 24.50 2475 27.50 3410 18.00 21.00 35.00 2095 42.25 2955 18.00 21.00 72.88 88.00 2135 18.00 42 1.28 31.00 3020 21.00 -T77.69 3035 208.12 4190 48 1.42 34.00 30.50 4595 24.00 49.50 4080 24.00 103.06 4170 24.00 MOM. T SIZE A B R WT (LBS.) A B R WT (LBS.) A B R WT (LBS.) A __ B R (LBS.) 3 0.48 5.50 13.50 4.00 35 3.00 4.00 11.00 3.62 30 3.00 11.00 7.56 12.00 10.06 13.00 15.06 30 3.00 11.00 15.25 30 20.31 45 30.50 70 35.50 105 45.69 160 55.81 220 50.75 260 55.81 325 76.12 730 116.75 1305 147.25 1980 177.69 2825 4 0.52 6.50 14.50 4.50 6.00 50 80 12.00 4.81 45 70 4.00 45 70 4.00 12.00 6 0.55 8.00 16.00 5.00 13.00 7.25 5.00 5.00 13.00 8_ 0.60 9.00 11.00 17.00 7.00 120 5.50 6.50 13.50 14.50 8.44 10.88 105 155 5.50 6.50 13.50 17.62 14.50 22.62 105 160 5.50 6.50 13.50 14.50 10 0.68 1900. 9.00 190 12 14 _0 75 1200. .2q 00 10.00 255 7.50 15.50 15.50 16.00 13.25 12.06 215 255 7.50 7.50 15.50 27.62 15.50 25.12 220 7.50 15.50 0.66 0.70 14.00 22.00 11.50 325 7.50 260 7.50 15.50 16 15.00 23.00 30.00 12.50 410 8.00 13.25 320 715 1275 1930 8.00 16.00 27.62 325 8.00 16.00 19.00 24 0.89 22.00 18.50 21.50 24.50 27.50 985 11.00 19.00 18.12 11.00 15.00 18.00 19.00 37.69 725 11.00 30 1.03 1.15 25.00 28.00 33.00 36.00 1585 2310 15.00 18.00 23.00 26.00 27.75 35.00 23.00 57.81 26.00 72.88 1295 1970 15.00 18.00 21.00 23.00 26.00 36 42 1.28 31.00 39.00 3200 21.00 29.00 42.25 2745 21.00 29.00 88.00 2810 29.00 IUGISi'EkEDIRADCMARK OF si'aa PIPE PRODUelS START PIPE PRODUCTS HOUSTON CORPORATEITOLLFREE I.8.999.3OO9 F/1X 20-558.9000 pippod0.00m Page 22 MJ Accessories ANSI/AWWA C111/A21.11 1-Bolts, Double Ended Rods & Nuts HSLA STEEL SPECIFICATIONS: Bolts & Nuts are manufactured in accordance with ANSI / AWWA Clii! A21.1 1. Material is High Strength Low Allay Steel per ANSI/AWWA Clii /A21.1 1. Threads per ASME B1.1 unified standard coarse (Class 2A & 2B) MECHANICAL PROPERTIES Yield Strength 45000 PSI (mm) Elongation in 2in. 20% (mm) CHEMICAL PROPERTIES Carbon 0.20% Max Manganese 1.25% Max Sulfur 0.05% Max Nickel 0.25% Mm Copper 0.20% Mm Combined 1.25% Mm (Ni. Cu. Cr) BLUE BOLT/NUT/ROD T-Bolts, Rods & Nuts have fluoropolymer coating material which is VOC-compliant, resin-bonded, thermally cured and dry lubricant. COATING PHYSICAL PROPERTIES Film Thickness: Number of Coats: Adhesion: Cure Test: Pencil Hardness: Volatile Organic Compounds 0.3 to 0.4 mil per coot 3 to 4 coats 1 mm cross hatch test + 5 Pulls. Good knife resistance 50+Rubs with MEK. No substrate exposure Pencil Hardness: 4-6H 2.741b5/gal 11 Stainless Steel 1-Bolts & Nuts ALLOYS SS 304 & SS 316 PER ASTM F593 SPECIFICATIONS: T-bolt dimensions are manufactured in accordance with ANSI / AWWA C1 11 / A21.1 1. T-bolt alloys SS 304 and SS 316 per ASTM F593 Heavy Hex Nut Alloys 5.5 304 & SS 316 per ASTM F594. MECHANICAL PROPERTIES Tensile Strength: 85,000 PSI to 140,000 PSI Yield Strength: 45,000 PSI (mm) COATING SPECIFICATION Nuts have fluoropolymer coating material which is VOC-Compliant, resin-bonded, thermally cured and dry lubricant. COATING PHYSICAL PROPERTIES Film Thickness: 0.3 to 0.4 mil per coat • Pencil Hardness: 4-6H Number of Coats: 3 to 4 coats • Volatile Organic Compounds 2.74 lbs/gal Adhesion: 1 m cross hatch test + 5 Tape Pulls. • Continous use temperature - 356°F Cure Test: 50+ Rubs with MEK, no substrate exposure • Color: SS 304 is green. SS 316 is red A. AWWA MEMBER UCATA4.DI RISTERED°IKADIMARKOFSTAR PIPE PRODUCi'S STAR PIPE PRODUCTS HOUSTON CORPORATE tTOLL FREE I.80R.999.3009 FAX 291-558-9000 Page 18 I II I 0 Accessories ANSI/AWWA C111/A21.11 1/8-in. Radius Maximm D Minimum 1/16-inx450iamfer. iMECHANICAL JOINTiIsiistsii.iuii PIPE SIZE (IN) BOLT SIZE (IN) RANGE' OF TORQUE (FT-LBS) 2-3 5/8 45-60 4-24 3/4 75-90 30-36 I 100-120 42-48 1 1 /4 120-I50 'These torque ranges are requirements ofAWWA C600 HEAD (LOW NOM. SIZE ALLOYê A I1LIIJW B iiii C D THREADS PER IN. F H R $Ax3 1.50 0.625 3.00 2.00 11 0.625 1.062 0.625 0.312 'Ax3'/z 1.50 0.625 3.50 2.70 11 0.625 1.062 0.625 0.312 -Y4x3½ 1.75 0.750 3.50 2.50 10 0.750 1.250 0.750 - 0.375 3/4 x4 1.75 - 0.750 4.00 3.00 10 0.750 1.250 0.750 0.375 3/4x4½ 1.75 0.750 4.50 3.00 10 0.750 1.250 0.750 0.375 '/4x5 1.75 0.750 0.750 500 3.00 10 0.750 1.250 0.750 0.375 0.375 '/4x5½ 1.75 5.50 3.70 10 0.750 1.250 0.750 1x5½ 2.25 1.000 5.50 3.00 8 1.000 1.625 1.000 0.500 1x6 2.25 1.000 6.00 3.00 8 1.000 1.625 1.000 0.500 1 ¼x6 2.50 1.250 6.00 3.00 7 1.250 2.000 1.250 0.625 1'/sx6½ 2.50 1.250 6.50 3.50 7 1.250 2.000 1.250 0.625 1¼x8'/2 2.50 1.250 8.50 3.50 7 1.250 2.000 1.250 0.625 A---4----- ~t 1 7!1~11 1 i C Minimum 1/16-ins 45Chamfm. 8/2 ANTI-ROTATION T :I NOM. A SIZE AD (LOW B ALLOYISTEEL) C D E THREADS PER IN. F H R 1.50 0.625 3.00 2.00 0.63 11 0.625 1.062 0.625 0.312 ~x3½ 1.50 0.625 3.50 2.50 0.63 _11 0.625 1.062 0.625 0.312 3/4 x3 ½ 1.75 0.750 3.50 2.50 1 0.63 10 0.750 1.250 0.750 0.375 1/4x4 3/4 x4½ 1.75 0.750 4.00 3.00 0.63 10 0.750 1.250 0.750 0.750 0.375 0.375 1.75 0.750 4.50 3.00 0.63 10 0.750 1.250 3/4x5 1.75 0.750 5.00 3.00 0.63 10 0.750 1.250 1 0.750 1 0.375 UCAT.I4.OI - REGISTERED TRADEMARK OF STAR PIPE PRODUCTS A STAA PIPE PRODUCTS HOUSTON CORPOE4ATE TOLL FREE 1500-999-3(4)9 FAX 281-559.9000 Page 19 C.1 Rev. 2-03 WAFER CHECK VALVES i (Mueller Co..1 UL /FM FIRE PROTECTION PRODUCTS FBH H A H A-21 02 Wafer Check Valve 4, 6', 8" 175 psi (1207 kPa) Working Pressure 350 psi (2413 kPa) Test Pressure Listed by Underwriters Laboratories, Inc. and Approved by Factory Mutual Research Corporation. PARTS LIST Catalog Parts Description Number Material Material Standard CW-1 Seat Ring Cast Bronze ASTM B584 CW-2 Body Cast Iron ASTM A126 CW-3 0-Ring (2 req'd) Buna-N ASTM D2000 CW-4 Clapper Cast Bronze ASTM B584 CW-5 Bushing (2 req'd) Brass ASTM B16 CW-6 Spring Stainless Steel Type 302 CW-7 Hinge Pin Stainless Steel Type 303 CW-8 I Seal, Seat EP Rubber ASTM D2000 CW-2 CW_1 CW. DIMENSIONAL INFORMATION FOR WAFER CHECK VALVES Size DIMENSIONS A In. (mm) B In. (mm) C In. (mm) D In. (mm) E In. (mm) 4 3.75 (95) 1.34 (34) 6.88 (175) 3.00 (76) 4.03 (102) 6 3.75 (95) 1.53 (39) 8.75 (222) 4.56 (116) 6.06 (154) 8 4.25 (108) 1.92 (49) 11.00 (279) 6.00 (152) 7.98 (203) WAFER CHECK VALVE ORDERING INFORMATION WAFER CHECK VALVE WEIGHTS Specify: Quantity, Size and Catalog Number. WAFER CHECK VALVE PARTS ORDERING INFORMATION Specify: Quantity, Catalog Number, Part Name, Size of Valve, LdLIUy INU1IIL)I UI Vdive and TdE Date UI VdIV. Page C-1-6 I 4 6 8 I Lb 15.75 22.50 36.50 I Kg 7.14 10.21 16.56 Visit our website at www.kennedyvalve.com K KENNEDY VALVE A DIVISION OF MCWANE. INC I ASSOCIATED WITH AWWA. NSF AND ULFM 0-509 FULL BODY CAST IRON RESILIENT WEDGE VALVE mc~M;l ho eAp- ;.; UILDj4, During the decade of the 19801s, the waterworks industry was introduced to the Resilient Seated Gate Valve, a design principle that is dominant in preference for use in distribution systems. Kennedy Company was at the forefront in this industry-wide movement by introducing the Ken Seal Series, our AWWA C509 Resilient Seated Gate Valve. In 2002, with the end user in mind, Kennedy redesigned the Ken Seal Series introducing the model KS-FW. The goal of the redesign was to eliminate the customer need for any anti- rotational bolts. Kennedy did this by designing a machined elliptical bolthole in place of an as-cast opening. This elliptical design allows valve installers to slide a standard sized bolt into the slot, therefore eliminating the need to have two different types of bolts on the installation. RECOMMENDED SPECIFICATIONS FOR C-509 CAST IRON RESILIENT WEDGE GATE VALVES KENNEDY VALVE COMPANY Valves shall conform to the latest revision of AWWA Standard C-509 covering resilient seated gate valves for all water supply service. The valves shall have a cast iron body, bonnet, and 0-ring plate. The wedge shall be totally encapsulated with rubber. The sealing rubber shall be permanently bonded to the wedge per ASTM D429. Valves shall be supplied with 0-ring seals at all pressure retaining joints. No flat gaskets shall be allowed. Blind bolts shall not be allowed. The valves shall be either non-rising stem or rising stem, opening by turning left or right, and provided with 2" square operating nut or a handwheel with the word "Open" and an arrow to indicate the direction to open. Stems for NRS assemblies shall be cast bronze with Integral collars in full compliance with AWWA. OS&Y (rising stems) shall be bronze. All stems shall operate with bronze stem nuts independent of wedge and of stem (in NRS valves). Stainless stems are available but not standard. NRS stems shall have two 0-rings located above thrust collar and one 0-ring below. Stem 0-rings shall be replaceable with valve fully opened and subjected to full pressure. The NRS stems on 2"-12" shall also have two low torque thrust bearings located above and below the stem collar to reduce friction during operation. Waterway shall be smooth, unobstructed and free of all pockets, cavities and depressions in the seat area. Tapping valves 4" and larger shall accept a full size tapping cutter. The body, bonnet, and 0-ring plate shall be fusion-bond epoxy coated, both interior and exterior on body and bonnet. Epoxy coating shall be NSF 61 certified and applied in accor- dance with AWWA C550. Each valve shall have manufacturers name, pressure rating, and year in which it was manu- factured cast in the body. Prior to shipment from the factory, each valve shall be tested by hydrostatic pressure equal to the requirements of AWWA C-509 (and UL/FM where applicable). Valves shall have all component parts cast and assembled in the USA and shall be manufactured by the Kennedy Valve Company. (Revised 03.27.2011) Features and Benefits DELRIN THRUST BEARINGS ABOVE AND BELOW THE THRUST COLLAR REDUCE FRICTION AND MINIMIZE OPERATING TORQUES LONG, TROUBLE FREE LIFE WITH HIGH STRENGTH, NON-CORRO- SIVE BRONZE STEM AND STEM NUT. ALL NRS STYLE VALVES ARE STAIN- LESS THE OPERATING MECHANISM IS TRIPLE 0-RING SEALED TO COMPLETELY SEAL AGAINST LEAKAGE PAST THE STEM. TWO 0-RINGS ARE PROVIDED ABOVE THE THRUST COLLAR AND ONE BELOW. UPPER 0-RINGS CAN BE REPLACED UNDER PRESSURE WITHOUT REMOVING THE STEM WHEN THE VALVE IS FULLY OPENED. 0-RING SEALS AT STUFFING BOX AND BONNET TO BODY FLANGES TO ENSURE THE BEST POSSIBLE SEAL. NO FLAT GASKETS. 100% EPDM COATED WEDGE WITH TWIN SEAL DESIGN ENSURES BUBBLE- TIGHT SEAL UP TO 250 PSI EVERY TIME. ELLIPTICAL BOLT HOLE DESIGN ELIMINATES THE NEED FOR ANTI-ROTATION BOLTS KENNEDY CORROSION RESISTANT FUSION- BONDED EPDXY COATING, CONFORMING TO AWWA 0-550 AND NSF61 CERTIFIED, PROTECTS BOTH INSIDE AND OUTSIDE OF VALVE. SMOOTH, UNOBSTRUCTED PADS ON THE BOTTOM OF FULL SIZE WATERWAY IS All VALVES KEEP VALVE FREE OF POCKETS, CAVI- IN UPRIGHT POSITION TIES, AND DEPRESSIONS FOR EASIER STORAGE ALLOWING FOR MINIMAL AND PROTECTION FROM FLOW LOSS AND LOWER THE ELEMENTS. PUMPING COSTS. ALL TAPPING VALVES ACCEPT FULL SIZE TAPPING CUTTER. ALL VALVES ARE RATED AT 250 PSI FOR AWWA SERVICE AND 200 PSI FOR ULFM SERVICE. ALL VALVES ARE HYDROSTATICALLY TESTED TO 500 PSI. 10 YEAR LIMITED WARRANTY (Revised 03-27-2011) - kL' 8571 8561 8057 8572 MECHANICAL JOINT ENDS FLANGED ENDS THREADED ENDS FLANGED X MJ r i2!&1 F 8597 8576 8901 8701 PUSH-ON FOR PVC MECHANICAl. TYTON ENDS FLANGED ENDS 2-.8. CUTTiNG-IN JOINT PUSH-ON FOR (0.1. & C900) POST INDICATOR VALVE (PIV) 4" • 12" 4" • 12" 3' • 12" 8902 8950 8071 8068 FLANGED & TYTON JOINT TAPPING X MJ MECHANICAL JOINT FLANGED ENDS PUSH-ON FOR (0.1. & 0900) TAPPING VALVE POST INDICATOR VALVE (PIV) OS&Y CONSTRUCTION 4" • 12" 4" • 12" 3" • 12" 2112- • 12" A B C D E G H P Q P S U V NO. Of TUMS to Fidl open 7 7 31/4 - 51/4 107/8 - - 3 - - 7 1/4 - -- 43/4 2 1/2' 7 1/2 - - 7 lI 3/8 - - 3 1/4 163/8 13 7/8 71/4 - - 51/2 3 8 31/2 - 7 1/8 123/8 - 53/4 31/2 187/8 15 5/8 10 - - 10 4 9 41/2 63/4 - 143/4 41/2 63/4 41/2 223/4 18 1/4 10 63/4 93/4 131/2 101/2 5 7 7/8 - 19 51/4 73/4 5 301/8 23 3/4 12 75/8 11 3/161 19 1/2 8 111/2 51/2 81/2 - 221/2 5 '8 8 1/2 51/2 373/4 291/4 14 81/2 113/4 251/2 10' 13 7 10 - 261/2 7 10 - 453/4 353/8 18 10 131/2 311/2 17 14 63/4 111/4 - 30 81/2 107/8 , - 531/8 405/8 18T 11 143/4 373/4 KENNEDY VALVE 'Iry A DIVISION OF MCWANE, INC. www.kennedyvalve.com 2007 1021 E. Water Street Elmira, New York 14901 P.O. Box 981 Phone (607) 734-2211 Fax 1-607-734-3288 (Revised 03-27-2011)