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HomeMy WebLinkAbout2656 GATEWAY RD; ; FPC2018-0086; PermitPERMIT REPORT (7city of Carlsbad Print Date: 10/18/2021 Permit No: FPC2018-0086 Job Address: 2656 GATEWAY RD, CARLSBAD, CA 92009 Status: Closed - Finaled Permit Type: FIRE-Construction Commercial Work Class: Parcel U: Track U: Valuation: $0.00 Lot U: Occupancy Group: Project U: #of Dwelling Units: Plan U: Bedrooms: Construction Type: Bathrooms: Orig. Plan Check U: Plan Check U: Underground Fire Applied: 03/15/2018 Issued: 03/28/2018 DEV12023 Finaled Close Out: 05/26/2021 Inspector: Final Inspection: Project Title: UPTOWN BRESSI RANCH Description: UPTOWN BRESSI BLDG D - UNDERGROUND Applicant: BASILE CONSTRUCTION INC 7952 ARMOUR ST SAN DIEGO, CA 92111-3718 (858) 586-7800 FEE AMOUNT FIRE Underground Piping with up to 4 Hyds/Risers $733.00 Total Fees: $733.00 Total Payments To Date: $733.00 Balance Due: $0.00 Fire Department Page 1 of 1 1635 Faraday Avenue, Carlsbad CA 92008-7314 1 760-602-4665 1 760-602-8561 f I www.carlsbadca.gov ES-A-InBuildingRiser Series IBR A AMES In-Building Risers FIRE Sizes: 4' - 10 (100— 250mm) rRT.r9TT7" TEST CAP 0! Features Cost savings Corrosion resistant stainless steel construction, type 304 Ease of installation and light weight allows one person to position and handle the riser Minimal site preparation; joint restraint one-piece construction reduces time and labor; no missing parts, no leaks; easily identifiable for approvals Includes Test Cap and Coupler ULIFM approved Sizes: available in 4" — 10" (100-250mm) with various lengths to meet all local requirements Designed to meet NFPA 24-2007 Section 10.6.5 AWWA C900 Inlet/DIP AWWA C606 Outlet I...I, RI....,. SIVU flal,,G Job Location Engineer Approval Series IBR In-Building Risers are used to connect the main fire supply to the building overhead fire system. The fitting passes under the foundation without joints and extends up through the floor. Provided with installation tabs, the unit has a CIPS (Cast Iron Pipe Size) coupler for easy connec- tion to the underground supply (AWWA C900 PVC and Ductile Iron Pipe) and industry standard grooved-end connection (AWWA C606) on the building side for easy connection to the overhead fire sprinkler system. Ames In-Building Risers are precision engineered and manufactured to provide exceptional reliability and reduce installation time & labor costs associated with field assembly. In accordance with NFPA 24-2007, the ULJFM approved In-Building Risers replace numerous fittings, elbows & spools and reduces the possibility of leaks or failure in comparison to traditional installation methods and materials. Factory tested integrity ensures the highest quality installation. The use of stainless steel signifi- cantly increases the reliability and life of the riser. The wetted surface of this product contacted by consumable water contains less than one quarter of one percent (0.25%) of lead by weight. Approval Contractor's P.O. No. Representative Ames product specifications in U.S. customary units and metric are approximate and are provided for reference only. For precise measurements, please contact Asses Technical Service. Ames reserves the right to change or modify product design, construction, specifications, or materials without prior notice and without incurring any obligation to make such changes and modifications on Asses products previously or subsequently sold. www.amesfirewater.com Horizontal End: Mates with Ductile Iron Pipe and AWWA C900 Pipe (PVC Pipe with Ductile Iron Pipe Equivalent OD's) Utilizes Gasket conforming to UL 157 with "Lock in" gasket configuration class 1920 HKQA (4-10') Specifications In-Building Riser shall be installed as indicated on the plans. Riser shall be composed of a single extended 90 degree fitting of fabricated 304 stainless steel tub- ing, maximum working pressure 200psi (14 bar). The fitting shall have a grooved-end connection on the outlet (building) side and a CIPS coupler on the inlet (underground) side. The grooved end shall include a coupler and cap to facilitate testing of the underground piping. The In-Building Riser shall be an Ames Fire & Waterworks Series IBR. Approvals Fittings FM UL < @> SUA Dimensions - Weights A IJ 7 Grooved End (Flange Optional) CIPS Coupling Bracket C llj in. mm AlODI in. mm B IL cm C IL cm I#s. kg 4 100 41/2 114 6 183 6 183 71 32 6 150 6/8 168 6 183 6 183 98 44 8 200 1 8/8 219 1 6 183 6 183 129 59 10 250 1 103/4 273 1 6 183 6 183 202 92 Consult factory for custom leg dimensions. Standards NFPA - Designed to allow the contractor to conform to NFPA 24-2007 Section 10.6.5: Where a riser is close to building foundations, under- ground fittings of proper design and type shall be used to avoid pipe joints being located under the foundations. NFPA 24-2007, 10.1.1, 10.6.7 End Connections 1P1(ilJ iA1lttKIIi]i in. mm in. mm 4 100 4.8 122 6 150 6.9 175 8 200 9.1 230 10 250 1 11.1 282 Vertical End: Meets AWWA C-606 dimensions for roll grooved pipe Meets AWWA C-207 class D for flanges Ratings Meets AWWA C-900 pressure class 200, DR 14 Pipe Testing Welds are 100% leak tested at the factory SIZE DESIGN PROOF PRESSURE in. mm psi bar 4 100 1000 70 6 150 1000 70 8 200 800 56 10 250 ROD 55 IMPORTANT: Inquire with governing authorities for local installation requirements. A 0 A M E S FIRE&WATERWORKS www.amesfirewater.com A Watts Water Technologies Company USA Backflow- 1427 N. Market Blvd • Suite 119 • Sacramento, CA 95834 • T: 916-928-0123 • F: 916-928-9333 Control Valves- 18550 Hansen Road • Houston, TX 77075 • T: 713-943-0688 • F: 713-944-9445 Canada: 5435 North Service Rd. • Burlington, ONT. L7L 51-17. 1: 905-332-4090 • F: 905-332-7068 ES-A-InBuiIdingRiser 0935 © 2009 Ames Fire & Waterworks PACIFIC STATES CAST IRON PIPE COMPANY DIVISION OF MCWANE. INC. P.O. BOX 1219, PROVO, UTAH 94603 TELEPHONE (AREA CODE 801) 373-6910 STANDARDS In each of the following, standards are developed by committees consisting of consumer, general interest and manufacturing members: American National Standards Institute (ANSI) American Water Works Association (AWWA) American Society for Testing and Materials (ASTM) Underwriters Laboratories (UL) MH16433(N) National Fire Protection Association (NFPA) National Sanitation Foundation (NSF) 61-1989 Factory Mutual (FM) JI2VOA8.AH For ready reference, standards for ductile iron pipe are listed below: Standard Designation ANSI/AWWA C150/A21.50 ANSI/AWWA C151/A21.51 ANSI/AWWA CIIO/A21.1O ANSI/AWWA C153/A21.53 ANSI/AWWA C111/A21.11 ANSI/AWWA C115/A21.15 ANSI/AWWA C104/A2 1.4 ANSI/AWWA C105/A21 .5 & ASTM A674 ANSI/AWWA C600 ASTM A746 NFPA Outside Protection 24 Subject Covered Design Water Pipe Fittings - Cast Iron Fittings - Ductile Iron Rubber - Gasket Joints Flanged Pipe Cement - Mortar Linings Polyethylene Encasement for Ductile Iron Pipe Installation Gravity Sewers Fire Protection Piping Pacific States ductile iron pipe meets and exceeds the requirements of all of the above national standards relating to pipe manufacture and performance. PACIFIC STATES CAST IRON PIPE COMPANY DIVISION OF McWNE, INC. P.O. BOX 1219, PROVO, UTAH 84603 TELEPHONE (AREA CODE 801) 373-6910 FAX: (801) 377-0338 EMAIL: salespspco.com WEBSITE: w.psdpco.com Thickness, Dimensions and Weights of Mechanical Joint Ductile Iron Pipe by Size for Each Thickness. Nominal Wt. of Barrel Mechanical Joint Wt. of Wt. Per Avg. Wt. Thickness Thickness OD* Per Ft. t Bell Lgth.t Per Ft4 Size Class In. In. Lb. Lb. Lb. Lb. 3 53 .31 3.96 10.90 11 230 11.4 4 53 .32 4.80 13.80 16 290 14.6 6 53 .34 6.90 21.40 18 405 22.4 8 53 .36 9.05 30.10 24 565 31.4 10 53 .38 11.10 39.20 31 735 40.9 12 53 .40 13.20 49.20 37 925 51.3 tincluding bell; calculated weight of pipe rounded off to the nearest 51b Tolerances of OD of spigot end; 3-12 in. ±0.06 in. Including bell; average weight per foot, based on calculated weight of pipe before rounding. !TModel IOutlet E 6314* Back Two and Three-Way 4"x 21/2"x 21/2" Connections 1 51/2" 6315k Angle 4"x 21/2" x 21/2" 1 81 /8" 53/4fl 6324 Back 4" x 21/2"x 21/2" 2 71/4" 10'I2" 06325 Angle 4" x 21/" x 21/2" 2 81/4" 10V2" 0 6326 Back 6" x 21/2" x 21/2" 2 7'/4"10'/2" 6327 Angle 6" x 21/2" x 21/2fl 2 10" 101/2" O 6336 Back 6" x 21/2" x 21/2" x 21/2" 3 101/2" 13/4" 6337 Angle 6" x 21/2' x 21/2" x 21I2" 3 111/2" 141/2" Body Lettering 0 AUTO SPKR 0 STANDPIPE 0 Blank (unlettered) 6315 Vj GUARDIAN IREEQthPMENT,INC. DETAIL AND SUBMITTAL SHEET MIAMI, FIL 0.327.6584 Fax 800.827.3869 *IIIsISeries - Fire D ept.Ill LConnections - Bodies Ii Project/Location: Date: Architect/Engineer: Contractor: Qty: II Appropriate Selection Used as auxiliary connections through which the fire department can pump water to supplement existing water supplies. Provides 250 GPM flow (minimum), per 21/2" inlet. Two and three-way - inlet connections feature clappered brass bodies (straight or angle pattern), with female hose thread swivel inlets and female outlets. Cast brass construction, standard. "Auto Spkr lettering only Optional Finish:D-B Polished Brass Threads: 0-C Rough chrome Plated DNST 0-0 Polished chrome Plated 0 Other 632516327 Plugs with Chains and Break Caps - Used to keep fire dept. inlet connections free of debris and protect female threads. Plugs with Chains IIVlOUI r(). uype Optional Finish: 0-B Polished 0-C Rough Chrome Plated D-D Polished Chrome Plated Break Caps Model No. I Size I Type 1U fl 6406 21b" Aluminum 0 6407 1 21h" 1 Plastic Threads: Adjustable Plugs DNST Model No. I size I Type DOther 0 6408 21/2" Aluminum 0 6409 1 21/2" Plastic Contact factory for current listings and approvals I nd = PIPAR1111 II ES-F-LF876V Job Name Contractor Job Location Approval Engineer Contractor's P.O. No. Approval Representative MasterSeries® LF876V Double Check Detector Backf low Prevention Assemblies (Type II) Size: 21/2" - 8" (65mm - 200mm) The FEBCO MasterSeries LF876V Double Check Detector Assembly is specifically designed to protect against possible backpressure and backsiphonage conditions for non-health hazard (i.e., pollutant) application in accordance with Local Governing Water Utility Code. This Backflow Assembly is primarily used on potable drinking water systems and fire sprinkler systems, where Local Governing Code mandates protection from non-potable quality water being pumped or siphoned back into the potable water system. Features Main Valve: Inline Serviceable Assembly Horizontal "N-Pattern" Installations Vertical-Up "Z-Pattern" Installations No Special Tools Required for Servicing Captured Modular Spring Assembly Reversible & Replaceable Discs Field Replaceable Seats Ductile Iron Valve Body Design Stainless Steel Check Components Winterization feature with disc retainers and valve body drain ports Clapper Check Assembly Commonality between 1st & 2nd Check Components Captured 0-ring Design Auxiliary Bypass: Compact Bypass Design; Remains within Main Valve Assembly Profile Inline Serviceable 3/4" Backtlow Assembly Model LF876V Double Check Detector Assembly Specifications The FEBCO MasterSenes LF876V Double Check Detector Valve Assembly shall be installed on the potable water supply and at each point of cross-connection to protect against possible backpressure and backsiphonage conditions for non-health hazard (i.e., pollutant) applications. The assembly shall consist of a main line valve body composed of two (2) independently acting approved clapper style check modules with replaceable seats and disc rubbers. Servicing of both check modules does not require any special tools and are accessed through independent top entry covers. This assembly shall be fitted with approved UL/ FM inlet/outlet resilient seated shutoff valves and contain four (4) property located resilient seated test cocks as specified by A\WVA Standard C510. The auxiliary bypass line contains a %"x/4" Water Meter that complies with ANSI/AWINA Standard C700 coupled with an approved check assembly. The bypass line is designed to detect leaks or unauthorized water usage of the water system while protecting against possible backpressure and backsiphonage conditions for non-health hazard (i.e., pollutant) application. The assembly shall be approved for horizontal and/or vertical-up installations while meeting the requirements of A'MNA Standard C51 0 flow and pressure loss performance parameters. Iff.71grolm The information contained herein is not intended to replace the full product installation and safety information available or the experience of a trained product installer. You are required to thoroughly read all installation instructions and product safety information before beginning the installation of this product. No Special Toots Required for Servicing IWITITEM Field Replaceable Seats & Discs Inquire with governing authorities for local installation requirements Detect Potential Underground Water Leaks *The wetted surface of this product contacted by consumable Detect Unauthorized Water Usage water contains less than 0.25% of lead by weight. FEBCO product specifications in U.S. customary units and metric are approximate and are provided for reference only. For precise measurement please contact FEBCO Technical Service. FEBCO reserves the right to change or modify product design, construction, specifications, or materials with- out prior notice and without incurring any obligation to make such changes and modifications on FEBCO products previously or subsequently sold. A WATTS Brand Options — Suffix OSY: UL/FM Approved OS&Y Gate Valves [ANSI/AV\IWA C515 Compliant] CFM: Totalizing Cubic feet/min Wx 3/4" Water Meter [ANSI! AWIVA C700 Compliant] GPM: Totalizing Gallons/min 5/8"x 3/4" Water Meter [ANSI! AW\NA C700 Compliant] LG: Less Shutoff valves; This is NOT an APPROVED ASSEMBLY Example Ordering Description: 4" LF876V-OSY-GPM - Valve Assembly fitted with OS&Y Shutoff Valves & Gallons per Minute Water Meter 4" LF876V-OSY-CFM - Valve Assembly fitted with OS&Y Shutoff Valves & Cubic Feet per Minute Water Meter Available Components Wye Strainer FDA Approved [ASME B16.1 Class 125 & AWWA Class D Range] Series 611 Valve Setter MJ x MJ - Mechanical Joint x Mechanical Joint [A'.WIAC111/A21.11] MJ x FL - Mechanical Joint x Range [AWvVAC111/A21.11; ASME B16.1 Class 125/AWNA Class D Flange] FL x FL - Range x Flange [ASME B16.1 Class 125 &AW\NA Class D Flange] Materials Below is a general materials list of the Model LF876V. PJI assemblies size 21/2" through 8" is similar in materials and construction. Please contact your local FEBCO Representative if you require further information. Main Valve Body: Ductile iron Grade 65-45-12 Coating: Fusion epoxy coated internal and external AWWA C550-90 OSY resilient wedge gate valve AVVWA C515 (UL/FM) Check Seats: Stainless Steel Disc Holder: Stainless Steel Elastomer Disc: Silicone Spring: Stainless Steel Clamp: AWNAC606 Approvals — Standards: Approved by the Foundation for Cross-Connection Control and Hydraulic Research at The University of Southern California [FCCCHR-USC] ASSE 1048 Listed *UL Classified [US & Canada] FM Approved IAPMO!cUPC AWWA Standard C510 Compliant End Connections: Compliant to ASME B16. 1 Class 125 & AWvVA Class D Range Assembly configured with UL/FM Approved OS&Y RW Gate Valves. Less gate valve assemblies are not UL/FM approved configurations. Assembly Flow Orientation: Horizontal (N-Pattern 21/2" - 8") - Approved by FCCCHR-USC, ASSE, cULus, FM, IAPMO/cUPC Vertical Up (Z-Pattern 21/2' - 8") - Approved by FCCCHR-USC, ASSE, cULus, FM, lAPMO!cUPC ® ® < :&; Approved cLus 1048 1364.5 Pressure — Temperature Max. Working Pressure: 175psi (12.1 bar) Mm. Working Pressure: lOpsi (0.7 bar) Hydrostatic Test Pressure: 350p5i (24.1 bar) Hydrostatic Safety Pressure: 700psi (48.3 bar) Temperature Range: 33°F - 140°F [0.5°C- 60°C] Continuous s'l Dimensions - Weights Size: 21/2" - 8" Below are the nominal dimensions and physical weights for the Model LF876V size 21/2" through 8. Ailowances must be made for normal manufacturing tolerances. Please visa our webse to download a copy of this products installation instructions, or contact your local FEB00 Representative for more information. Model LF876V Standard Orientation (N-Pattern) Model LF876V Vertical Orientation (Z-Pattern) Note: The Series LF876V is shipped in the standard (N-Pattern) orientation as shown above. Gate Valve Side View Clearance LF876V LVE (ON) - DIMENSIONS . WEJGH] in. mm A in. mm B in. mm C in. mm 0 in. mm E in. mm F in. mm G in. mm in. H mm in. I mm J in. mm in. mm L in. mm 05Y lbs. kg. 2½ 65 291/8 740 12V2 318 61/4 159 251/4 642 171/2 445 13% 346 271/4 692 51h 140 111A 283 31/2 89 16% 416 11½ 292 216 98 3 80 291A 740 12/2 318 61/4 159 2534 654 17Y4 451 141/8 359 281/4 718 5½ 140 111/8 283 3% 95 22Y4 565 11½ 292 242 110 4 100 31½ 791 14 356 7 178 2734 705 18% 476 151/2 394 31 787 6 152 11½ 283 41h 114 23Y4 591 13 330 347 157 6 150 35% 908 16 406 8 203 32Y4 831 221A 562 181A 473 37¼ 946 71/4 184 121h 316 51h 140 301A 765 1 13 330 1 529 240 8 200 1 40Y4 1035 181/2 470 91/4 235 36% 933 25¼ 638 204 527 41½ 1054 8½ 216 1 14 356 63/4 172 373/4 959 141/2 368 1 827 375 Notes: Indicates nominal dimensions with OSY Gate Valves (Full Open Position) Indicates weight of complete Backflow Assemblies with specified Gate Valves 6" LF876V PSI Service Flow Rated flow *111. Rated flow 18 16 I I I 112 14 I I I I I I 10 I I I Vi U 0 200 400 757 600 800 1000 1200 2271 3785 7.5 11.4 1400 1600 gpm 5300 1pm 17.0 fps 8" 1F876V PSI 18 16 14 a.! 12 2 10 us C 8 a- 0 0 400 800 1200 1600 2000 2400 gpm 1514 3028 4543 6057 7571 9085 1pm 7.5 10.5 15.3 fps Service flow Rated flow 111 Rated flow Performance Flow capacity chart identifies valve performance based upon rated water Velocity up to 20fps Maximum service flow rate is determined by maximum rated Velocity of 7.5fps. AVvWA Manual M-22 (Appendix C) recommends that the maximum water Velocity in the services be not more than 1 Ofps. UL flow rate is determined by typically rated Velocity of 15 feet/sec. Capacity N-Pattern 2½" 1F876V psi Service Flow Rated Flow *UL Rated flow 22 20 18 I I 16 I I 14 I I 2 12 I 10 4' I I I I 0 25 50 75 100 125 150 175 200 225 250 275 300 325 350gpm 284 568 852 1138 1pm 7.5 147 22.0 fps 3" 1F876V PSI Service flow Rated Flow IJL Rated Flow 22 20 I I 18 I I 116 I 14 I o5 m 6 12 I 10 I - 0 50 100 379 4 1F876V psi 150 200 250 757 7.5 Service flow 300 350 400 1136 1514 14.5 Rated Flow 450 500 gpm 1pm 22.0 fps *UL Rated flow 18 16 I I I 14 I I I 12 I I 10ca I I Vi - 0 100 200 300 400 379 1136 7.5 500 600 1893 12.8 700 800gpm 2650 1pm 19.1 fps Pipe Support (furnished by customer) for valve weight only. Wftaf Orientation"Z-Pattern" Row Curve Standard Orientation N-Pattern Row Curve N fiFZ76tw A WATTS Brand ES-F-LF876V 1515 USA. Tel: (800) 767-1234 • Fax: (800) 788-4491 • FE8COonhine.com Canada: Tel: (905) 332-4090 • Fax: (905) 332-7068 • FEecoonline.ca Latin America: (52) 81-1001-8600 • Fax: (52) 81-8000-7091 • FE8000nline.com 0 2017 FEBCO JMagIe Building essentials for a better tomorrow' BLUE BRUTE TM SUBMITTAL AND DATA SHEET PIPE SIZE (IN) AVERAGE O.D. (IN) NOM. I.D. (IN) MIN. T. (IN) MIN. E (IN) APPROX. D9 (IN) APPROX. WEIGHT (LBS/FT) PRESSURE CLASS 165 psi (DR 25) 4 4.80 4.39 0.192 5.25 5.57 1.9 6 6.90 6.31 0.276 6.40 8.00 3.9 8 9.05 8.28 0.362 7.05 10.50 6.7 10 11.10 10.16 0.444 8.20 12.88 10.1 12 13.20 12.08 0.528 1 8.80 15.31 14.4 PRESSURE CLASS 235 psi (DR 18)* 4 4.80 4.23 0.267 5.25 5.87 2.6 6 6.90 6.09 0.383 6.40 8.43 5.3 8 9.05 7.98 0.503 7.05 11.06 9.2 10 11.10 9.79 0.617 8.20 13.57 13.9 12 13.20 11.65 0.733 8.80 16.13 19.7 PRESSURE CLASS 305 psi (DR 14)* 4 4.80 4.07 0.343 5.25 6.17 3.2 6 6.90 5.86 0.493 6.40 8.87 6.7 8 9.05 7.68 0.646 7.05 11.63 11.6 10 11.10 9.42 0.793 8.20 14.27 17.6 12 13.20 11.20 0.943 8.80 16.97 25.1 Consult JM Eagle' for CSA and other listing availability prior to shipment. Note: *FM Approvals Pressure Class 150 psi for DR 18 and 200 psi for DR 14. * Contact your JM eagleTM sales representative for location availability. I.D. Inside Dameter O.D. Outside Diameter T. Wall Thickness D9 Bell Outside Diameter E: Distance between Assembly Mark to the end of spigot. D9 1 T / 1 O.D. I E __________ Assembly Mark Product Standard: ANSI/AWWA C900 Pipe Compound: ASTM D1784 Cells Class 12454 Gasket: ASTM F477 Integral Bell Joint: ASTM D3139 Certifications: ANSI/NSF Standard 61 UL Standard 1285 Pipe Length: 20 feet laying length Installation: AWWA C605 JM Eaglet" Installation Guide JM Eagle 1M also manufactures this pipe in green for sewer force main applications and purple, specifically for reclaimed water systems. This pipe is made to the same requirements as our standard products. The only difference is that the pigment used is green or purple. These products will not be marked with UL or NSF listing marks. Additionally, the green pipe will be marked "Forced Sewer" and the purple pipe will be marked: "Reclaimed Water... Do Not Drink.' MJ Accessories ANSI/AWWA C111/A21.11 ~_to ~F I - - ~~T f! - NOM. SIZE MECHANICAL-JOINTGASKET PIPE O.D. A B C 00 FE I I 28forsizes3-24in. - F 20 for sizes 30-60in. ØD ±1 % E F G 2 2.50 0.48 0.62 0.31 2.48 0.12 0.15 1.05 3 3.96 0.48 0.62 0.31 3.86 0.12 0.15 1.05 4 4.80 0.62 0.75 0.31 4.68 0.16 0.22 1.22 6 6.90 0.62 0.75 0.31 6.73 0.16 0.22 1.22 8 9.05 0.62 0.75 0.31 8.85 0.16 0.22 1.22 10 11.10 0.62 0.75 0.31 10.87 0.16 0.22 1.22 12 13.20 0.62 0.75 0.31 12.95 0.16 0.22 1.22 14 15.30 0.62 0.75 0.31 14.99 0.16 0.22 1.22 16 17.40 0.62 0.75 0.31 17.07 0.16 0.22 1.22 18 1950 0.62 075 0.31 19.13 0.16 022 1.22 20 21.60 0.62 0.75 0.31 21.20 0.16 0.22 1.22 24 25.80 0.62 0.75 0.31 25.34 0.16 0.22 1.22 30 32.00 0.73 1.00 0.38 31.47 0.16 0.37 1.54 36 38.30 0.73 1.00 0.38 37.67 0.16 0.37 j54 42 44.50 0.73 1.00 0.38 43.78 0.16 0.37 1.54 48 50.80 0.73 1.00 0.38 49.98 1 0.16 0.37 1.54 C TRANSITION NOM. SIZE L![S1IjIGASKET PIPE A O.D. B C(REF)OD . ±1 % E F G 2 2.375 0.56 0.66 0.31 2.32 0.12 0.21 1.10 3 3.500 0.72 0.64 0.34 3.43 0.12 0.38 1.10 4 4.500 0.76 0.73 0.33 4.43 0.20 0.37 1.26 6 6.625 0.75 0.73 0.32 6.53 0.20 0.36 1.25 8 8.625 0.82 0.73 0.34 8.50 0.20 0.43 1.27 10 10.750 0.79 0.75 0.31 10.59 0.20 0.39 1.26 12 12.750 0.84 0.75 0.33 12.56 0.20 0.44 1.28 Page 17 REGISTERED TPADEMARKOI'STAR PIPE PRODUCTS STAR PIPE PRODUCTS HOUSTON CORPORATE TOLL FREE I.8.999.3I9 FAX E8I.538.9000 MJ Accessories ANSI/AWWA C111/A21.11 O.D. I I B.C. -I MID.__ FULLBODY NOM. SIZE GLANDS . A O.D.I.D. B C 1.. .C. BOLT HOLE BOLT QTY WT (LBS.) 2 6.12 0.62 1.18 3.40 2.61 4.75 00.75 2 1 3 7.69 0.62 1.37 4.84 4.06 6.19 00.75 4 5 4 9.12 0.75 1.50 5.92 4.90 7.50 00.88 4 6 6 11.12 0.88 1.63 8.02 7.00 9.50 00.88 6 10 8 13.37 1.00 1.75 10.17 9.15 11.75 00.88 6 14 10 15.62 1.00 1.75 12.22 11.20 14.00 00.88 8 20 12 17.88 1.00 1.75 14.32 13.30 16.25 00.88 8 24 14 20.25_ 1.25_ 2.00 16.40 15.44 18.75 00.88 10 45 16 22.50 1.31 2.06 18.50 17.54 21.00 00.88 12 55 18 24.75 1.38 2.13 20.60 19.64 2315 00.88 12 55 20 27.00 1.44 2.19 22.70 21.74 25.50 00.88 14 66 24 31.50 1.56 2.31 26.90 25.94 30.00 00.88 16 90 30 39.12 2.00 2.75 1 33.29 32.17 36.88 01.13 20 220 36 46.00 2.00 2.75 39.59 38.47 43.75 01.13 24 286 42 53.12 2.00 2.75 45.79 44.67 50.62 01.38 28 288 48 60.00 2.00 2.75 52.09 50.97 57.50 01.38 32 400 O.D. I B.C. .I i.i'. I1• C Mj OVERSIZE GLANDS SIZE NOM. O.D.B C I.D.B.C.LT HOLE BOLT QTY I (LBS.) I 4 9.12 0.75 1.50 5.92 5.10 7.50 00.88 4 3 6 11.12 0.88 1.63 8.02 7.20 9.50 11.75 00.88_ 6 51 8 13.37 1.00 1.75 10.17 9.40 00.88 6 6 I 10 15.62 1.00 1.75_ _12.22 11.50 14.00 00.88 8 8 I 12 17.88 1.00 1.75 14.32 13.60 16.25 00.88 8 9 I 16 22.50 1.31 2.06 18.50 17.94 21.00 00.88 12 14 I LJCAT.I4OI REGISTERED TRADEMARK OV STAR PIPE I'RODUCIS SlAP. PIPE PRODUCTS HOUTTON CORPORATE TOLL FREE I.s.999.3(*I9_PUT IRI.SSR.9000 Page 15 Full Body MJ Fittings ANSI/AWWA Cl 1O/A2 1.10 U T A A 4~& A R -T A NOM. SIZE T A R WT (LBS.) A R WT (LBS.) A R WT (LBS.) A R WT (LBS.) 2 0.39 3.25 2.25 14 1.80 1.96 13 1.80 4.02 13 1.80 8.12 13 3 0.48 5.50 6.50 4.00 35 55 3.00 4.00 3.62 4.81 30 50 3.00 4.00 7.56 30 10.06 50 3.00 15.25 30 20.31 50 4 0.52 4.50 4.00 6 0.55 8.00 6.00 85 5.00 7.25 75 5.00 15.06 75 5.00 30.50 75 8 0.60 9.00 7.00 125 5.50 8.44 110 5.50 17.62 110 5.50 35.50 110 10 0.68 11.00 9.00 190 6.50 10.88 155 6.50 22.62 160 6.50 45.69 160 12 0.75 12.00 10.00 255 7.50 13.25 215 7.50 27.62 220 7.50 55.81 220 14 0.66 14.00 11.50 340 7.50 12.06 270 7.50 25.12 275 7.50 50.75 275 16 0.70 15.00 12.50 430 8.00 13.25 340 8.00 27.62 345 8.00 - 55.81 345 18 0.75 16.50 14.00 545 8.50 14.50 420 8.50 30.19 430 8.50 60.94 430 20 0.80 18.00 15.50 680 1025 9.50 16.88 530 9.50 35.19 535 9.50 71.06 540 24 0.89 22.00 18.50 11.00 18.12 755 11.00 37.69 765 11.00 76.12 770 30 1.03 25.00 21.50 1690 15.00 27.75 1380 15.00 57.81 1400 15.00 116.75 1410 36 42 1.15 28.00 24.50 2475 18.00 35.00 2095 18.00 21.00 72.88 2135 18.00 147.25 2145 1.28 31.00 27.50 3410 21.00 42.25 2955 88.00 3020 21.00 177.69 3035 48 1 1.42 1 34.00 30.50 4595 24.00 49.50 4080 24.00 103.06 4170 24.00 208.12 4190 NOM. T SIZE A B R WT (LBS.) A B K WT (LBS.) A B K WT1 A B R (LBS.) WT (LBS.) 3 0.48 5.50 13.50 4.00 35 3.00 11.00 12.00 3.62 30 3.00 11.00 7.56 12.00 10.06 30 3.00 11.00 15.25 30 4 0.52 6.50 14.50 4.50 50 80 4.00 4.81 45 7.25 70 4.00 45 70 4.00 5.00 12.00 20.31 45 6 0.55 8.00 16.00 6.00 5.00 13.00 5.00 13.00 15.06 13.00 30.50 70 8 0.60 9.00 11.00 17.00 19.00 7.00 120 190 5.50 13.50 14.50 15.50 15.50 8.44 105 5.50 6.50 13.50 17.62 105 160 5.50 13.50 35.50 14.50 45.69 105 10 0.68 9.00 6.50 10.88 155 14.50 22.62 6.50 160 12 0.75 0.66 12.00 14.00 20.00 22.00 10.00 11.50 255 325 7.50 7.50 -8 00 13.25 215 12.06 255 7.50 15.50 27.62 15.50 25.12 220 7.50 15.50 55.81 220 14 7.50 8.00 11.00 15.00 260 325 725 7.50 15.50 50.75 260 16 0.70 0.89 15.00 23.00 12.50 410 16.00 13.25 320 18.12 715 16.00 27.62 19.00 37.69 8.00 16.00 55.81 325 24 22.00 30.00 18.50 985 11.00 19.00 11.00 19.00 730 30 1.03 1.15 25.00 '33 0-0 21.50 1585 2310 15.00 18.00 23.00 27.75 1275 35.00 1930 23.00 57.81 1295 1970 15.00 18.00 116,12 23.00 116.75 26.00 147.25 1305- 36 28.00 36.00 24.50 26.00 18.00 26.00 72.88 1980 1 42 1.28 31.00 39.00 27.50 3200 21.00 29.00 42.25 2745 21.00 29.00 88.00 2810 21.00 29.00 177.69 2825 UCAT.4OI IthetEREDlKADEMAI&K1ws,'Ag PIPE pRoDUcIs STAR PIPE PRODUCTS HOUSTON CORPORATE TOLl. FREE .SR).999.3R)9 P45 151.558.9000 rpip.pdoo.00n Page 22 MJ Accessories ANSI/AWWA C111/A21.11 1-Bolts, Double Ended Rods & Nuts HSLA STEEL SPECIFICATIONS: Bolts & Nuts are manufactured in accordance with ANSI / AWWA Clii I A21.11. Material is High Strength Low Alloy Steel per ANSI/AWWA C I 11/A21. 11. Threads per ASME B1.1 unified standard coarse (Class 2A & 2B) MECHANICAL PROPERTIES Yield Strength 45000 PSI (min) Elongation in 2in. 20% (mm) CHEMICAL PROPERTIES Carbon 0.20% Max Manganese 1.25% Max Sulfur 0.05% Max Nickel 0.25% Mm Copper 0.20% Mm Combined 1.25% Mm (Ni, Cu. Cr) BLUE BOLT/NUT/ROD 1-Bolts, Rods & Nuts have fluoropolymer coating material which is VOC-compliant, resin-bonded, thermally cured and dry lubricant. COATING PHYSICAL PROPERTIES Film Thickness: 0.3 to 0.4 mil per coat Number of Coats: 3 to 4 coats Adhesion: 1 mm cross hatch test + 5 Pulls. Good knife resistance Cure Test: 50+Rubs with MEK. No substrate exposure Pencil Hardness: Pencil Hardness: 4-6H Volatile Organic Compounds 2.741bs/gol Stainless Steel 1-Bolts & Nuts ALLOYS SS 304 & SS 316 PER ASTM F593 SPECIFICATIONS: 1-bolt dimensions are manufactured in accordance with ANSI / AWWA Cli 1 / A21.1 1. 1-bolt alloys SS 304 and SS 316 per ASTM F593 Heavy Hex Nut Alloys 55304 & SS 316 per ASTM F594. MECHANICAL PROPERTIES Tensile Strength: 85.000 PSI to 140,000 PSI Yield Strength: 45,000 PSI (mm) COATING SPECIFICATION Nuts have fluoropolymer coating material which is VOC-Compliant, resin-bonded, thermally cured and dry lubricant. COATING PHYSICAL PROPERTIES Film Thickness: 0.3 to 0.4 mil per coat • Pencil Hardness: 4-6H Number of Coats: 3 to 4 coats • Volatile Organic Compounds 2.74 lbs/gal Adhesion: 1 m cross hatch test + 5 Tape Pulls. • Continous use temperature - 356°F Cure Test: 50+ Rubs with MEK, no substrate exposure • Color: 55 304 is green, SS 316 is red A. AWWA MEMBER UCAT.I4.OI REGIS'IEIIEDIIlAI)EMAIEK OF SI'MI PIPE PRODUelE STAR PIPE PRODUCTS HOUSTON CORPOaATErTOu.FREE I8DI.999.3059 P4X 29I-5$SRUO 0 www..pip.p.dUon. Page 18 11I1T1ZlIWi11JOINTIIBOLT PIPE SIZE (IN) TORQUE BOLT SIZE RANGE OF (IN) TORQUE (FT-LBS) 2-3 5/8 45-60 4-24 3/4 75-90 30-36 I 100-120 42-48 1 1/4 120-I50 'These torque ranges are requirements ofAWWA C600 Accessories ANSI/AWWA C111/A21.11 1/8-in. Radius Maximm C •j Minimum 1/16-in a 45C5iamf D w E - ANNi - HEAD (LOW NOM. SIZE ALLOY d STEEL) A BOLT B aLai C D THREADS PERIN. H R 'Ax3 1.50 0.625 3.00 2.00 11 0.625 1.062 0.625 0.312 ~x3½ 1.50 0.625 3.50 2.70 11 0.625 1.062 0.625 0.312 %x3 1/2 1.75 0.750 3.50 2.50 10 0.750 1.250 0.750 0.375 3/4 x4 1.75 0.750 4.00 3.00 10 0.750 1.250 0.750 0.375 0.375 -Y4x4½ 1.75 0.750 4.50 3.00 10 0.750 1.250 0.750 3/4 x5 1/4x5½ 1.75 0.750 5.00 3.00 10 0.750 1.250 0.750 0.375 1.75 0.750 5.50 3.70 10 0.750 1.250 0.750 0.375 lx 5½ 2.25 1.000 5.50 3.00 8 1.000 - 1.625 1.000 0.500 1x6 2.25 1.000 6.00 3.00 8 1.000 1.625 1.000 0.500 I ¼x6 2.50 1.250 6.00 - 3.00 7 1.250 2.000 1.250 0.625 % ½ 1 'x6 2.50 1.250 6.50 3.50 7 1.250 2.000 1.250 0.625 11/4 x 8½ 2.50 I 1.250 I 8.50 3.50 7 1.250 2.000 1.250 0.625 A --4--- hl I=: ~11 1/16-in a 45Chamfer. B/2 NONE ANTI-ROTATION 1I NOM. SIZE A (LOW B ALLOY3 BOLT& kLSi C D E THREADS PER IN. F H R 'Ax3 1.50 0.625 3.00 2.00 0.63 11 0.625 1.062 0.625 0.312 -%x3 ½ 1.50 0.625 3.50 2.50 0.63 11 0.625 1.062 0.625 0.312 1/4x3½ 1.75 0.750 3.50 2.50 0.63 10 0.750 1.250 0.750 0.375 N x 4 -Y4x4!vi 1.75 1.75 0.750 0.750 4.00 3.00 3.00 0.63 0.63 10 0.750 0.750 1.250 1.250 .0.750 0.375 0.375 4.50 10 0.750 Y4x5 1.75 0.750 5.00 3.00 0.63 10 0.750 1.250 0.750 0.375 UCAT.I4.Ol REGIS1EREDTRADEMARXOPSTAR PIPE PRODUCTS STAR PIPE PRODUCTS rn~~ HOUSTON CORPORATE TOLL FEAR I.Sx,.999.3119 FAX 18I.SSR.9000 Page 19 A-2102 Wafer Check Valve 4", 6", 8' 175 psi (1207 kPa) Working Pressure 350 psi (2413 kPa) Test Pressure Listed by Underwriters Laboratories, Inc. and Approved by Factory Mutual Research Corporation. PARTS LIST Catalog Parts Description Number Material Material Standard CW-1 Seat Ring Cast Bronze ASTM B584 CW-2 Body Cast Iron ASTMA126 CW-3 0-Ring (2 req'd) Buna-N ASTM D2000 CW-4 Clapper Cast Bronze ASTM B584 CW-5 Bushing (2 req'd) Brass ASTM B16 CW-6 Spring Stainless Steel Type 302 CW-7 Hinge Pin Stainless Steel Type 303 CW-8 Seal, Seat EP Rubber ASTM D2000 T 1 WAFER CHECK VALVE WEIGHTS 4 6 8 Lb 15.75 22.50 36.50 Kg 7.14 10.21 16.56 C.1 Rev. 2-03 [ WAFER CHECK VALVES Mueller Co.1 UL /FM FIRE PROTECTION PRODUCTS CW-1 CW-8 CW-7 DIMENSIONAL INFORMATION FOR WAFER CHECK VALVES Size DIMENSIONS In. A (mm) In. B (mm) C In. (mm) In. D (mm) In. E (mm) 4 3.75 (95) 1.34 (34) 6.88 (175) 3.00 (76) 4.03 (102) 6 3.75 (95) 1.53 (39) 8.75 (222) 4.56 (116) 6.06 (154) 8 4.25 (108) 1.92 (49) 11.00 (279) 6.00 (152) 7.98 (203) 11 WAFER CHECK VALVE ORDERING INFORMATION Specify: Quantity, Size and Catalog Number. WAFER CHECK VALVE PARTS ORDERING INFORMATION Specify: Quantity, Catalog Number, Part Name, Size of Valve, Catalog Number of Valve and Year Date of Valve. Page C-1-6 '' I Visit our website at www.kennedyvalve.com K KENNEDY VALVE A DIVISION OF MCWANE. INC I ASSOCIATED WITH AWWA. NSF AND ULFM 0-509 FULL BODY CAST IRON RESILIENT WEDGE VALVE During the decade of the 1980's, the waterworks industry was introduced to the Resilient Seated Gate Valve, a design principle that is dominant in preference for use in distribution systems. Kennedy Company was at the forefront in this industry-wide movement by introducing the Ken Seal Series, our AWWA C509 Resilient Seated Gate Valve. In 2002, with the end user in mind, Kennedy redesigned the Ken Seal Series introducing the model KS-FW. The goal of the redesign was to eliminate the customer need for any anti- rotational bolts. Kennedy did this by designing a machined elliptical bolthole in place of an as-cast opening. This elliptical design allows valve installers to slide a standard sized bolt into the slot, therefore eliminating the need to have two different types of bolts on the installation. RECOMMENDED SPECIFICATIONS FOR C-509 CAST IRON RESILIENT WEDGE GATE VALVES KENNEDY VALVE COMPANY Valves shall conform to the latest revision of AWWA Standard C-509 covering resilient seated gate valves for all water supply service. The valves shall have a cast iron body, bonnet, and 0-ring plate. The wedge shall be totally encapsulated with rubber. The sealing rubber shall be permanently bonded to the wedge per ASTM D429. Valves shall be supplied with 0-ring seals at all pressure retaining joints. No flat gaskets shall be allowed. Blind bolts shall not be allowed. The valves shall be either non-rising stem or rising stem, opening by turning left or right, and provided with 2" square operating nut or a handwheel with the word "Open" and an arrow to indicate the direction to open. Stems for NRS assemblies shall be cast bronze with Integral collars in full compliance with AWWA. OS&Y (rising stems) shall be bronze. All stems shall operate with bronze stem nuts independent of wedge and of stem (in NRS valves). Stainless stems are available but not standard. NRS stems shall have two 0-rings located above thrust collar and one 0-ring below. Stem 0-rings shall be replaceable with valve fully opened and subjected to full pressure. The NRS stems on 2"-12" shall also have two low torque thrust bearings located above and below the stem collar to reduce friction during operation. Waterway shall be smooth, unobstructed and free of all pockets, cavities and depressions in the seat area. Tapping valves 4" and larger shall accept a full size tapping cutter. The body, bonnet, and 0-ring plate shall be fusion-bond epoxy coated, both interior and exterior on body and bonnet. Epoxy coating shall be NSF 61 certified and applied in accor- dance with AWWA C550. Each valve shall have manufacturers name, pressure rating, and year in which it was manu- factured cast in the body. Prior to shipment from the factory, each valve shall be tested by hydrostatic pressure equal to the requirements of AWWA C-509 (and UL/FM where applicable). Valves shall have all component parts cast and assembled in the USA and shall be manufactured by the Kennedy Valve Company. (Revised 03-27-2011) Features and Benefits DELRIN THRUST BEARINGS ABOVE AND BELOW THE THRUST COLLAR REDUCE FRICTION AND MINIMIZE OPERATING TORQUES LONG, TROUBLE FREE LIFE WITH HIGH STRENGTH, NON-CORRO- SIVE BRONZE STEM AND STEM NUT. ALL NRS STYLE VALVES ARE STAIN- LESS THE OPERATING MECHANISM IS TRIPLE 0-RING SEALED TO COMPLETELY SEAL AGAINST LEAKAGE PAST THE STEM. TWO 0-RINGS ARE PROVIDED ABOVE THE THRUST COLLAR AND ONE BELOW. UPPER 0-RINGS CAN BE REPLACED UNDER PRESSURE WITHOUT REMOVING THE STEM WHEN THE VALVE IS FULLY OPENED. 0-RING SEALS AT STUFFING BOX AND BONNET TO BODY FLANGES TO ENSURE THE BEST POSSIBLE SEAL NO FLAT GASKETS. 100% EPDM COATED WEDGE WITH TWIN SEAL DESIGN ENSURES BUBBLE- TIGHT SEAL UP TO 250 PSI EVERY TIME. ELLIPTICAL BOLT HOLE DESIGN ELIMINATES THE NEED FOR ANTI-ROTATION BOLTS KENNEDY CORROSION RESISTANT FUSION- BONDED EPDXY COATING, CONFORMING TO AWWA 0-550 AND NSF61 CERTIFIED, PROTECTS BOTH INSIDE AND OUTSIDE OF VALVE. SMOOTH, UNOBSTRUCTED FULL SIZE WATERWAY IS FREE OF POCKETS, CAVI- TIES, AND DEPRESSIONS ALLOWING FOR MINIMAL FLOW LOSS AND LOWER PUMPING COSTS. ALL TAPPING VALVES ACCEPT FULL SIZE TAPPING CUTTER. PADS ON THE BOTTOM OF ALL VALVES KEEP VALVE IN UPRIGHT POSITION FOR EASIER STORAGE AND PROTECTION FROM THE ELEMENTS. ALL VALVES ARE RATED AT 250 PSI FOR AWWA SERVICE AND 200 PSI FOR ULFM SERVICE. ALL VALVES ARE HYDROSTATICALLY TESTED 10 500 PSI. (Revised 03-27-2011) 8571 8561 8057 8572 MECHANICAL JOINT ENDS FLANGED ENDS THREADED ENDS FLANGED X Mi 2'"12" 2" 12" 2°. 3" IE T 8597 8576 8901 8701 PUSH-ON FOR PVC MECHANICAL TYTON ENDS FLANGED ENDS 2'.8. CUTTiNG-IN JOINT PUSH-ON FOR (D.I. & C900) POST INDICATOR VALVE (PIV) 4".12" 4".12" 3".12" r 0 1 Ii (CL ED 05 8902 8950 8071 8068 FLANGED & TYTON JOINT TAPPING X MJ MECHANICAL JOINT FLANGED ENDS PUSH-ON FOR (D.I. & 0900) TAPPING VALVE POST INDICATOR VALVE (PIV) OS&Y CONSTRUCTION 4" • 12" 4" • 12" 3" • 12" 2 1/2" • 12" A B C D E G H P Q I? S U V No. of Tum to Fd1 Open 2" 7 31/4 - 51/4 107/8 - - 3 - - 71/4 - - 43/4 2 1/2 7 1/2 - - 7 11 3/8 - - 31/4 16 3/8 13 7/8 71/4 - - 51/2 3' 8 1 31/2 - 7 1/8 1 123/8 - 53/4 31/2 1 187/8 15 5/8 10 - - 10 4 9 41/2 63/4 - 143/4 41/2 63/4 41/2 22 3/4 18 1/4 10 63/4 93/4 131/2 6' 101/2 5 77/8 - 19 51/4 73/4 5 301/8 23 3/4 12 75/8 113/16 191/2 8 111/2 51/2 81/2 - 221/2 5 5/8 8 1/2 51/2 373/4 291/4 14 81/2 113/4 251/2 10" 13 7 10 - 261/2 7 10 - 453/4 353/ 18 10 13 1/2 311/2 IT 14 6 3/4 111/4 - 30 81/2 1 107/8 1 - 531/8 40 5/8 18 1 11 1 14 3/4 37 3/4 KENNEDY VALVE A DIVISION OF MCWANE, INC. www.kennedyvalve.com 2007 1021 E Water Street Elmira, New York 14901 P.O. Box 981 Phone (607) 734-2211 Fax 1-607-734-3288 (Revised 03-27-2011)