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HomeMy WebLinkAbout2674 GATEWAY RD; ; FPC2018-0090; PermitPERMIT REPORT (ity of Carlsbad Print Date: 10/18/2021 Permit No: FPC2018-0090 Job Address: 2674 GATEWAY RD, CARLSBAD, CA 92009 Status: Closed - Finaled Permit Type: FIRE-Construction Commercial Work Class: Parcel #: Track U: Valuation: $0.00 Lot # Occupancy Group: Project U: #of Dwelling Units: Plan U: Bedrooms: Construction Type: Bathrooms: Orig. Plan Check U: Plan Check U: Underground Fire Applied: 03/15/2018 Issued: 03/28/2018 DEV12023 Finaled Close Out: 05/26/2021 Inspector: Final Inspection: Project Title: UPTOWN BRESSI RANCH Description: UPTOWN BRESSI BLDG H -UNDERGROUND Applicant: BASILE CONSTRUCTION INC 7952 ARMOUR ST SAN DIEGO, CA 92111-3718 (858) 586-7800 FEE AMOUNT FIRE Underground Piping with up to 4 Hyds/Risers $733.00 Total Fees: $733.00 Total Payments To Date: $733.00 Balance Due: $0.00 Fire Department Page 1 of 1 1635 Faraday Avenue, Carlsbad CA 92008-7314 ( 760-602-4665 1760-602-8561 f I www.carlsbadca.gov ES-A-InBuildingRiser Series IBR A AMES In-Building Risers Sizes: 4" - 10" (100— 250mm) = CAP 0! NOW IgCLUOE ;0 1 Features Cost savings Corrosion resistant stainless steel construction, type 304 Ease of installation and light weight allows one person to position and handle the riser Minimal site preparation; joint restraint one-piece construction reduces time and labor; no missing parts, no leaks; easily identifiable for approvals Includes Test Cap and Coupler UL/FM approved Sizes: available in 4" - 10" (100-250mm) with various lengths to meet all local requirements Designed to meet NFPA 24-2007 Section 10.6.5 AWWA C900 Inlet/DIP AWWA C606 Outlet I,.I. P,I.....,.. tivi) flaluic Job Location Series IBR In-Building Risers are used to connect the main fire supply to the building overhead fire system. The fitting passes under the foundation without joints and extends up through the floor. Provided with installation tabs, the unit has a CIPS (Cast Iron Pipe Size) coupler for easy connec- tion to the underground supply (AWWA C900 PVC and Ductile Iron Pipe) and industry standard grooved-end connection (AWWA C606) on the building side for easy connection to the overhead fire sprinkler system. Ames In-Building Risers are precision engineered and manufactured to provide exceptional reliability and reduce installation time & labor costs associated with field assembly. In accordance with NFPA 24-2007, the ULJFM approved In-Building Risers replace numerous fittings, elbows & spools and reduces the possibility of leaks or failure in comparison to traditional installation methods and materials. Factory tested integrity ensures the highest quality installation. The use of stainless steel signifi- cantly increases the reliability and life of the riser. *The wetted surface of this product contacted by consumable water contains less than one quarter of one percent (0.25%) of lead by weight. usuu III bLUI Approval Engineer Contractor's P.O. No. Approval Representative Ames product specifications in U.S. customary units and metric are approsimate and are provided for reference only. For precise measurements, please contact Ames Technical Service. Ames reserves the right to change or modify product design, construction, specifications, or materials without prior notice and without incurring any obligation to make such changes and modifications on Ames products previously or subsequently sold. www.amesfirewater.com Specifications In-Building Riser shall be installed as indicated on the plans. Riser shall be composed of a single extended 90 degree fitting of fabricated 304 stainless steel tub- ing, maximum working pressure 200psi (14 bar). The fitting shall have a grooved-end connection on the outlet (building) side and a CIPS coupler on the inlet (underground) side. The grooved end shall include a coupler and cap to facilitate testing of the underground piping. The In-Building Riser shall be an Ames Fire & Waterworks Series IBR. Approvals Fittings FM class 1920 UL HKQA(4'-lO') < @> SUL QD Dimensions - Weights —p- 1-4*-- A Grooved End J (Flange Optional) CIPS Coupling Bracket C in. mm A(OD) in. mm 8 ft cm C it cm lbs. kg 4 100 41/2 114 6 183 6 183 71 32 6 150 65/8 168 6 183 6 183 98 44 8 200 85/8 219 6 183 6 183:1 129 59 10 250 103/4 273 6 183 6 183 1 202 92 Consult factory for custom leg dimensions. Standards NFPA - Designed to allow the contractor to conform to NFPA 24-2007 Section 10.6.5: Where a riser is close to building foundations, under- ground fittings of proper design and type shall be used to avoid pipe joints being located under the foundations. NFPA 24-2007,10.1.1, 10.6.7 End Connections Horizontal End: Mates with Ductile Iron Pipe and AWWA C900 Pipe (PVC Pipe with Ductile Iron Pipe Equivalent OD's) Utilizes Gasket conforming to UL 157 with "Lock in" gasket configuration 1P4!jJ @iitLrIi1i1i in. mm in. mm 4 100 4.8 122 6 150 6.9 175 8 200 9.1 230 10 250 1 11.1 282 Vertical End: Meets AWWA C-606 dimensions for roll grooved pipe Meets AWWA C-207 class D for flanges Ratings Meets AWWA C-900 pressure class 200, DR 14 Pipe Testing Welds are 100% leak tested at the factory SIZE DESIGN PROOF in. mm psi bar 4 100 1000 70 6 150 1000 70 8 200 800 56 in 2fl Rflfl .96 IMPORTANT: Inquire with governing authorities for local installation requirements. A A M E S FIRE& WATER WORKS YJAYATATL!P1lIL*IZkI(I]II 0 A Watts Wafer Technologies Company USA Backflow- 1427 N. Market Blvd • Suite 119 • Sacramento, CA 95834 • T: 916-928-0123 • F: 916-928-9333 Control Valves- 18550 Hansen Road • Houston, TX 77075 • T: 713-943-0688 • F: 713-944-9445 Canada: 5435 North Service Rd. • Burlington, ONT. L7L 5117. T: 905-332-4090 • F: 905-332-7068 ES-A-ln Building Riser 0935 © 2009 Ames Fire & Waterworks PACIFIC STATES PSCIPCO CAST IRON PIPE COMPANY DMSIOW OF MCWANE. INC. P.O. BOX 1219, PROVO. IJTPJ-i 84603 TELEPHONE (AREA CODE 801) 373-6910 STANDARDS In each of the following, standards are developed by committees consisting of consumer, general interest and manufacturing members: American National Standards Institute (ANSI) American Water Works Association (AWWA) American Society for Testing and Materials (ASTM) Underwriters Laboratories (UL) MH16433(N) National Fire Protection Association (NFPA) National Sanitation Foundation (NSF) 61-1989 Factory Mutual (FM) J12VOA8.AH For ready reference, standards for ductile iron pipe are listed below: Standard Designation ANSI/AWWA C150/A2 1.50 ANSI/AWWA C151/A21.51 ANSI/AWWA C110/A21.10 ANSI/AWWA C153/A2 1.53 ANSI/AWWA C111/A21.11 ANSI/AWWA C115/A21.15 ANSI/AWWA C104/A21.4 ANSI/AWWA C105/A2 1.5 & ASTM A674 ANSI/AWWA C600 ASTM A746 NFPA Outside Protection 24 Subject Covered Design Water Pipe Fittings - Cast Iron Fittings - Ductile Iron Rubber - Gasket Joints Flanged Pipe Cement - Mortar Linings Polyethylene Encasement for Ductile Iron Pipe Installation Gravity Sewers Fire Protection Piping Pacific States ductile iron pipe meets and exceeds the requirements of all of the above national standards relating to pipe manufacture and performance. PACIFIC STATES CAST IRON PIPE COMPANY DIVISION OF McWANE, INC. P.O. BOX 1219, PROVO, UTAH 84603 TELEPHONE (AREA CODE 801) 373-6910 FAX: (601) 377-0338 EMAIL: salespscipco.com WEBSITE: www.psdpco.com Q o Thickness, Dimensions and Weights of Mechanical Joint Ductile Iron Pipe by Size for Each Thickness. Nominal Wt. of Barrel Mechanical Joint Wt. of Wt. Per Avg. Wt. Thickness Thickness 00* Per Ft. t Bell Lgth.t Per Ft4 Size Class In. In. Lb. Lb. Lb. Lb. 3 53 .31 3.96 10.90 11 230 11.4 4 53 .32 4.80 13.80 16 290 14.6 6 53 .34 6.90 21.40 18 405 22.4 8 53 .36 9.05 30.10 24 565 31.4 10 53 .38 11.10 39.20 31 735 40.9 12 53 .40 13.20 49.20 37 925 51.3 tinctuding bell; calculated weight of pipe rounded off to the nearest 51b *Tolerances of OD of spigot end; 3-12 in. ±0.06 in. lnduding bell; average weight per foot, based on calculated weight of pipe before rounding. Model No. I 0 6314k Outlet I Back Two and Three-Way Size 4" x 21/2"x 21/2 Connections Clappers 1 A 51/2" B 8V" O 6315* Angle 4"x 21/2"x 21/2" 1 81/8" 8/4" 6324 Back 4" x 21/2" x 21/2" 2 71/4" 10'/2" E] 6325 Angle 4" x 21/2' x 21I2" 2 8'/4" 10'/2" 0 6326 Back 6" x 21/2" x 21/2" 2 71h" 10'/2" fl 6327 Angle 6" x 21/2" x 21/2" 2 10" 10'/2" E] 6336 Back 6" x 21/2" x 2V2" x 21/2" 3 10V2" 13/4" E] 6337 Angle 6" x 21/2" x 21I2" x 21/2" 3 11'/2" 141/2" Body Lettering El AUTO SPKR 0 STANDPIPE Blank (unlettered) 6315 1632416326 VILPh. GUARDIAN FIREEQLPMENT, INC. DETAIL AND SUBMITTAL SHEET MIAMI, FIL 00.327.6584 Fax 800.827.3869 Fire 'ii. Inle t Co I 1.. j Bodi es Project/Location: Date: Architect/Engineer: Qty: Contractor: El Appropriate Selection Used as auxiliary connections through which the fire department can pump water to supplement existing water supplies. Provides 250 GPM flow (minimum), per 21/2" inlet. Two and three-way - inlet connections feature clappered brass bodies (straight or angle pattern), with female hose thread swivel inlets and female outlets. Cast brass construction, standard. *Auto Spkr lettering only Break Caps rn 016406 2'/2" Aluminum -VJ1 0 6407 1 21/2" Plastic Threads: Adjustable Plugs DNST Model No. I Size Type 0 Other 0 6408 1 2'/2" I Aluminum In 6409 1 2'/2" I Plastic Contact factory for current listings and approvals 4I II 6336 ff B R'f~: 6337 Optional Finish:D-B Polished Brass Threads: 0-C Rough Chrome Plated 0 NST -D Polished Chrome Plated 0 Other Plugs with Chains and Break Caps - used to keep fire dept. inlet connections free of debris and protect female threads. Plugs with Chains ID 6404 1 21 /2" I Brass Optional Finish: 0-13 Polished 0-C Rough Chrome Plated -D Polished Chrome Plated FEBCO product specifications in U.S. customary unto and metric are approximate and are provided for reference Job Name Job Location Engineer Approval MasterSeries® LF876V Double Check Detector Backflow Prevention Assemblies (Type II) Size: 21/211 - 8(65mm - 200mm) The FEBCO MasterSenes LF876V Double Check Detector Assembly is specifically designed to protect against possible backpressure and backsiphonage conditions for non-health hazard (i.e., pollutant) application in accordance with Local Governing Water Utility Code. This Backflow Assembly is primarily used on potable drinking water systems and fire sprinkler systems, where Local Governing Code mandates protection from non-potable quality water being pumped or siphoned back into the potable water system. Features Main Valve: Inline Serviceable Assembly Horizontal"N-Pattern" Installations Vertical-Up "Z-Pattern" Installations No Special Tools Required for Servicing Captured Modular Spring Assembly Reversible & Replaceable Discs Field Replaceable Seats Ductile Iron Valve Body Design Stainless Steel Check Components Winterization feature with disc retainers and valve body drain ports Clapper Check Assembly Commonality between 1St & 2nd Check Components Captured 0-ring Design Auxiliary Bypass: Compact Bypass Design; Remains within Main Valve Assembly Profile Inline Serviceable 3/4" Backflow Assembly No Special Tools Required for Servicing Field Replaceable Seats & Discs Detect Potential Underground Water Leaks Detect Unauthorized Water Usage Contractor Approval Contractor's P.O. No. Representative - Model LF876V Double Check Detector Assembly Specifications The FEBCO MasterSeries LF876V Double Check Detector Valve Assembly shall be installed on the potable water supply and at each point of cross-connection to protect against possible backpressure and backsiphonage conditions for non-health hazard (i.e., pollutant) applications. The assembly shall consist of a main line valve body composed of two (2) independently acting approved clapper style check modules with replaceable seats and disc rubbers. Servicing of both check modules does not require any special tools and are accessed through independent top entry covers. This assembly shall be fitted with approved UL/ FM inlet/outlet resilient seated shutoff valves and contain four (4) properly located resilient seated test cocks as specified by AWNA Standard C510. The auxiliary bypass line contains a 5/s" X3 Water Meter that complies with ANSI/AWINA Standard C700 coupled with an approved check assembly. The bypass line is designed to detect leaks or unauthorized water usage of the water system while protecting against possible backpressure and backsiphonage conditions for non-health hazard (i.e., pollutant) application. The assembly shall be approved for horizontal and/or vertical-up installations while meeting the requirements of A'MNA Standard C51 0 flow and pressure loss performance parameters. The information contained herein is not intended to replace the full product installation and safety information available or the experience of a trained product installer. You are required to thoroughly read all installation instructions and product safety information before beginning the installation of this product. OWITOTITM Inquire with governing authorities for local installation requirements The wetted surface of this product contacted by consumable water contains less than 0.25% of lead by weight. licEREA0.1. only. For precise measurements, please contact FEBCO Technical Service. FEBCO reserves the right to change or modify product design, construction, specifications, or materials with- out prior notice and without incurring any obligation to make such changes and modifications on FEBCO products previously or subsequently sold. A WATTS Brand Options - Suffix OSY: UL!FM Approved OS&Y Gate Valves [ANSl/AWNA 0515 Compliant] CFM: Totalizing Cubic feet/mm %x 3/4 Water Meter [ANSI! AVWVA 0700 Compliant] GPM: Totalizing Gallons/mm %'x 3/4" Water Meter [ANSI! AWNA 0700 Compliant] LG: Less Shutoff valves; This is NOT an APPROVED ASSEMBLY Example Ordering Description: 4" LF876V-OSY-GPM - Valve Assembly fitted with OS&Y Shutoff Valves & Gallons per Minute Water Meter 4" LF876V-OSY-CFM - Valve Assembly fitted with OS&Y Shutoff Valves & Cubic Feet per Minute Water Meter Available Components Wye Strainer FDA Approved [ASME B16.1 Class 125 & A\MNA Class D Flange] Series 611 Valve Setter MJ x MJ - Mechanical Joint x Mechanical Joint [AWWAC111!A21.11] MJ x FL - Mechanical Joint x Flange [A\MNAC111!A21.11; ASME B16.1 Class 125/A\.MNA Class D Range] FL x FL - Range x Range [ASME B16.1 Class 125 &AWvVA Class D Flange] Materials Below is a general materials list of the Model LF876V. All assemblies size 21/2' through 8" is similar in materials and construction. Please contact your local FEB00 Representative if you require further information. Main Valve Body: Ductile iron Grade 65-45-12 Coating: Fusion epoxy coated internal and external Approvals - Standards: Approved by the Foundation for Cross-Connection Control and Hydraulic Research at The University of Southern California [F000HR-USC] ASSE 1048 Listed —UL Classified [US & Canada] ""FM Approved IAPMO/cUPC AVWVA Standard 0510 Compliant End Connections: Compliant to ASME B16.1 Class 125 & AVWVA Class D Range ""Assembly configured with UL/FM Approved OS&Y RW Gate Valves. Less gate valve assemblies are not ULJFM approved configurations. Assembly Flow Orientation: Horizontal (N-Pattern 21/2" - 8") - Approved by F000HR-USC, ASSE, cULus, FM, lAPM0/cUPC Vertical Up(Z-Pattern 21/2" - 8") - Approved by F000HR-USC, ASSE, cULus, FM, IAPMO/cUPC C 0 C ® 43> Approved C (i)us 1048 B64.5 Pressure - Temperature Max. Working Pressure: 175p5i (12.1 bar) Min. Working Pressure: lOpsi (0.7 bar) Hydrostatic Test Pressure: 350psi (24.1 bar) Hydrostatic Safety Pressure: 700p5i (48.3 bar) Temperature Range: 33°F - 140°F [0.50C 60°C] Continuous Shutoff Valves: Check Seats: Disc Holder: Elastomer Disc: Spring: Clamp: ANA 0550-90 OSY resilient wedge gate valve AWWA 0515 (ULJFM) Stainless Steel Stainless Steel Silicone Stainless Steel AVWVA 0606 Dimensions - Weights Size: 21/211 - 8" Below are the nominal dimensions and physical weights for the Model LF876V size 21/2" through 8". Allowances must be made for normal manufacturing tolerances. Please visit our webste to download a copy of this product's installation instructions, or contact your local FEBCO Representative for more information. Model LF876V Standard Orientation (N-Pattern) Model LF876V Vertical Orientation (Z-Pattern) Note: The Series LF876V is shipped in the standard (N-Pattern) orientation as shown above. Gate Valve Side View Clearance LF876V [sizc (ON) _____ DIMENSIONS . WEIGHT" in. mm A in. mm B in. mm C in. mm D in. mm E in. mm F in. mm 6 in. mm H in. mm in. I mm in. J mm K" in. mm L in. mm 05Y lbs. kg. 2½ 65 291/a 740 121/2 318 61/4 159 25¼ 642 17'/2 445 13% 346 27Y4 692 51/2 140 111/a 283 3½ 89 163/a 416 111/2 292 216 98 3 80 291/4 740 121/2 318 61/4 159 25Y4 654 17Y4 451 14½ 359 28Y4 718 5½ 140 11½ 283 3% 95 22¼ 565 11½ 292 242 110 4 100 31Y8 791 14 356 7 178 27Y4 705 18% 476 15½ 394 31 787 6 152 11¼ 283 41/2 114 231/4 591 13 330 347 157 6 150 353/4 908 16 406 8 203 323/4 831 1 22/a 562 1 181/8 473 37¼ 946 1 71/4 184 121h 316 5½ 140 301A 765 13 330 529 240 8 200 1 40-Y, 10351181/, 470 1 91/4 235 363/4 933 25½ 638 203/4 527 1 41Y2 1054 81/2 216 1 14 356 1 6/ 172 37y, 959 1 141/2 368 11 827 375 Notes: * Indicates nominal dimensions with OSY Gate Valves (Full Open Position) Indicates weight of complete Backflow Assemblies with specified Gate Valves 6" 1F876V psi Service Flow Rated flow *UL Rated flow 18 18 I I 31 14 12 I I I I I 10 I I I L 41 2 0 I I I I I I 0 200 400 757 600 800 1000 1200 2271 3785 7.5 11.4 1400 1600gpm 5300 1pm 17.0 fps 8" 1F876V psi Service flow Rated flow UL Rated flow 18 16 14 12 2 10 0t8 8 0 400 800 1200 1600 2000 2400 gpm 1514 3028 4543 6057 7571 9085 1pm 7.5 10.5 15.3 fps Performance Flow capacity chart identifies valve performance based upon rated water Velocity up to 20fps Maximum service how rate is determined by maximum rated Velocity of 7 .5fps. AtIWIJA Manual M-22 (Appendix C) recommends that the maximum water Velocity in the services be not more than 1 Ofps. UL (low rate is determined by typically rated Velocity of 15 feet/sec. Capacity N-Pattern te.rn 2½" 1F876V PSI Service flaw Rated flow lii Rated flow 22 20 I I 18 i I 12 Vi 10 " —----------F _____ I I 0 25 50 75 100 125 150 175 200 225 250 275 300 325 350gpm 284 568 852 1136 1pm 7.5 14.7 22.0 fps 3' 1F876V PSI Service flow Rated flow UL Rated flew 22 20 I I 18 - I 31 16 I I 82 14 I I ca 12 I 1 I 6 41 I I 0 I 0 50 100 150 200 250 300 350 400 450 500 gpm 379 757 1136 1514 1pm 7.5 14.5 22.0 fps 4" 1F876V pal Service flew I Rated Flow I *UL Rated flow 18 I I 16 I 14 I I I I I 51 12 I I E 0 :0 0t8 6 4 8 I 2 --1---- I I I 0 I I I 0 100 379 200 300 400 1136 7.5 500 600 1893 12.8 700 800gpm 2650 1pm 19.1 fps Pipe Support (furnished by customer) l for valve weight only. Vertical Orientation Z-Pattern Row curve z Standard Orientation N-Pattern Row curve N A WATTS Brand ES-F-LF876V 1515 USA- Tel: (800) 767-1234 • Fax: (800) 788-4491 • FEBcOonhine.com Canada: Tel: (905) 332-4090 • Fax: (905) 332-7068 • FEBcoonline.ca Latin America: (52) 81-1001-8600 • Fax: (52) 81-8000-7091 • FEecoonline.com © 2017 FEBCO JMagIe Building essentials for a better tomorrow' BLUE BRUTE TIVI SUBMITTAL AND DATA SHEET PIPE SIZE (IN) AVERAGE O.D. (IN) NOM. I.D. (IN) MIN. T. (IN) MIN. E (IN) APPROX. D9 (IN) APPROX. WEIGHT (LBS/FT) PRESSURE CLASS 165 psi (DR 25) 4 4.80 4.39 0.192 5.25 5.57 1.9 6 6.90 6.31 0.276 6.40 8.00 3.9 8 9.05 8.28 0.362 7.05 10.50 6.7 10 11.10 10.16 0.444 8.20 12.88 10.1 12 13.20 12.08 0.528 8.80 15.31 14.4 PRESSURE CLASS 235 psi (DR 18)* 4 4.80 4.23 0.267 5.25 5.87 2.6 6 6.90 6.09 0.383 6.40 8.43 5.3 8 9.05 7.98 0.503 7.05 11.06 9.2 10 11.10 9.79 0.617 8.20 13.57 13.9 12 13.20 11.65 0.733 8.80 16.13 19.7 PRESSURE CLASS 305 psi (DR 14)* 4 4.80 4.07 0.343 5.25 6.17 3.2 6 6.90 5.86 0.493 6.40 8.87 6.7 8 9.05 7.68 0.646 7.05 11.63 11.6 10 11.10 9.42 0.793 8.20 14.27 17.6 12 13.20 11.20 0.943 8.80 16.97 25.1 Consult JIM EagIe for GSA and other listing availability prior to shipment. Note: *FM Approvals Pressure Class 150 psi for DR 18 and 200 psi for DR 14. * Contact your JIM eagleTM sales representative for location availability. D9 1 T T I.D. Inside Demeter O.D. Outside Diameter T. Wall Thickness D° Bell Outside Diameter E: Distance between Assembly Mark to the end of spigot. Assembly Mark Product Standard: ANSI/AWWA C900 Pipe Compound: ASTM Dl 784 Cells Class 12454 Gasket: ASTM F477 Integral Bell Joint: ASTM D3139 Certifications: ANSI/NSF Standard 61 UL Standard 1285 Pipe Length: 20 feet laying length Installation: AWWA C605 JIM Eagle Installation Guide JM EagleTM also manufactures this pipe in green for sewer force main applications and purple, specifically for reclaimed water systems. This pipe is made to the same requirements as our standard products. The only difference is that the pigment used is green or purple. These products will not be marked with UL or NSF listing marks. Additionally, the green pipe will be marked *Forced Sewer* and the purple pipe will be marked: *Reclaimed Water... Do Not Drink." MJ Accessories ANSI/AWWA C111/A21.11 ~t_o ~F /2 MECHANICAL-JOINT IGASKET NOM. PIPE SIZE O.D. A CD 1112=1 B c OD G I I 28 for sizes 3-24in. F 20 for sizes 30-60 in. øD E F G ±1 % 2 2.50 0.48 0.62 0.31 2.48 0.12 0.15 1.05 3 3.96 4.80 0.48 0.62 0.31 3.86 0.12 0.15 1.05 4 0.62 0.75 0.31 4.68 0.16 0.22 1.22 6 6.90 0.62 0.75 0.31 6.73 0.16 0.22 _1.22__ 8 9.05 0.62 0.75 0.31 8.85 0.16 0.22 1.22 10 11.10 0.62 0.75 0.31 10.87 0.16 0.22 1.22. 12 13.20 0.62 0.75 0.31 12.95 0.16 0.22 1.22 14 15.30 17.40 0.62 0.75 0.31 14.99 0.16 0.22 1.22 16 0.62 0.75 0.31 17.07 0.16 0.22 1.22 18 19.50 0.62 0.75 0.31 19.13 0.16 0.22 1.22 20 21.60 0.62 0.75 0.31 21.20 0.16 0.22 1.22 24 25.80 062 0.75 0.31 25.34 0.16 0.22 1.22 30 32.00 0.73 1.00 0.38 1 31.47 1 0.16 0.37 1.54 36 38.30 44.50 0.73 1.00 0.38 37.67 0.16 0.37 1.54 42 0.73 1.00 0.38 43.78 1 0.16 0.37 1.54 48 50.80 0.73 1.00 0.38 49.98 0.16 0.37 1.54 OD A _N Cf G - ni _ I kF TRANSITION NOM. SIZE MEC i [S]1lGASKET PIPE A O.D. B C(REF)OD ±1 % E F G 2 2.375 0.56 0.66 0.31 2.32 0.12 0.21 1.10 3 3.500 4.500 0.72 0.64 0.34 3.43 0.12 0.38 1.10 4 0.76 0.73 0.33 4.43 0.20 0.37 1.26 6 6.625 0.75 0.73 0.32 6.53 0.20 0.36 1.25 1.27 8 8.625 0.82 0.73 0.34 8.50 0.20 0.43 10 10.750 12.750 0.79 0.75 0.31 10.59 12.56 0.20 0.39 1.26 12 0.84 0.75 0.33 0.20 0.44 1.28 UCAT.14.Ol - REGISTERED TRADEMARK OR STAR PIPE PRODUCTS STAR PIPE PRODUCTS 0 HOUSTON CORPORATE TOLL FREE FAX ZRI.SSRS000 Page 17 I Il I 0 MJ Accessories ANSI/AWWA C111/A21.11 O.D. I I- B.C. ID.__ w..1I.a. NOM. SIZE im O.D. 0 D . A B C I.D. I D B C BOLT HOLE BOLT QTY WT (LBS.) 2 6.12 0.62 1.18 3.40 2.61 4.75 00.75 2 1 3 7.69 0.62 1.37 4.84 4.06 6.19 00.75 4 5 4 9.12 0.75 1.50 5.92 4.90 7.50 00.88 4 6 6 11.12 0.88 1.63 8.02 _7.00 9.50 00.88 6 10 8 13.37 1.00 1.75 10.17 9.15 11.75 00.88 6 14 10 15.62 1.00 1.75 12.22 11.20 14.00 00.88 8 20 12 17.88 1.00 1.75 14.32 13.30 16.25 00.88 8 24 14 20.25 1.25 2.00 16.40 15.44 18.75 00.88 10 45 16 22.50 1.31 2.06 18.50 17.54 21.00 00.88 12 55 18 24.75 1.38 2.13 20.60 19.64 23.25 00.88 12 55 20 27.00 1.44 2.19 22.70 21.74 25.50 00.88 14 66 24 31.50 1.56 2.31 26.90 25.94 30.00 00.88 16 90 30 39.12 2.00 2.75 33.29 32.17 36.88 01.13 20 220 36 46.00 2.00 2.75 39.59 38.47 43.75 01.13 24 286 42 53.12 2.00 2.75 45.79 44.67 50.62 01.38 28 288 48 60.00 1 2.00 1 2.75 1 52.09 50.97 57.50 01.38 32 400 l! OVERSIZE NOM. SIZE ft1W.WD} O.D. A B C I.D.B.C. BOLT HOLE BOLT QTY WT I (LBS.) I 4 9.12 0.75 1.50 5.92 5.10 7.50 00.88 4 3 I 6 11.12 0.88 1.63 8.02 7.20 9.50 00.88 6 8 13.37 1.00 1.75 10.17 9.40 11.75 00.88 6 6 I 10 15.62 1.00 1.75 _12.22 11.50 14.00 00.88 8 81 12 17.88 1.00 1.75 14.32 13.60 16.25 00.88 8 9 I 16 22.50 1.31 2.06 18.50 17.94 21.00 00.88 12 14 I UCAT.t4.O RECISTERED TMOE.MARK 01' STAR PIPE PRODUCTS SEAS PIPE PRODUCTS HOUSTON CORPOI4ATE TOLL PREE l.aEE,.999.31*19 FAX 18I.SSS.9000 (nil) stupIpeprodcu.con. Page 15 T A\A I -- • NOM. SIZE T A R WT (LBS.) A R WT (LBS.) A R WT (LBS.) A R WT (LBS.) 2 0.39 3.25 2.25 14 1.80 1.96 13 1.80 4.02 13 1.80 8.12 13 3 0.48 530 4.00 35 3.00 4.00 3.62 4.81 30 50 3.00 4.00 7.56 30 10.06 50 3.00 15.25 30 4 0.52 6.50 4.50 55 4.00 5.00 20.31 50 30.50 75 6 0.55 _8.00 6.00 85 5.00 7.25 75 5.00 15.06 75 17.62 110 8 0.60 9.00 7.00 125 5.50 8.44 110 5.50 5.50 35.50 110 10 0.68 11.00 9.00 190 6.50 10.88 155 215 6.50 7.50 22.62 160 27.62 220 6.50 7.50 45.69 160 55.81 220 12 0.75 12.00 10.00 255 7.50 13.25 14 0.66 14.00 11.50 340 12.50 430 7.50 8.00 _12.06 270 340 7.50 8.00 25.12 275 27.62 345 7.50 8.00 50.75 275 55.81 345 16 0.70 15.00 13.25 18 0.75 16.50 14.00 545 8.50 14.50 420 8.50 9.50 30.19 430 35.19 535 8.50 60.94 430 20 0.80 18.00 15.50 680 9.50 16.88 530 9.50 71.06 540 24 0.89 22.00 18.50 1025 11.00 18.12 755 11.00 37.69 765 11.00 76.12 770 30 1.03 25.00 21.50 1690 15.00 27.75 1380 15.00 57.81 1400 15.00 116.75 1410 36 1.15 28.00 24.50 2475 27.50 3410 18.00 35.00 2095 2955 18.00 21.00 72.88 2135 88.00 3020 18.00 147.25 2145 42 1.28 31.00 21.00 42.25 21.00 177.69 3035 48 1.42 34.00 3030 4595 24.00 49.50 4080 24.00 103.06 4170 24.00 208.12 4190 JrIJBENDS NOM. T SIZE A B R __ (LBS.) I A I I B R WT 1 (LBS.) A B R WT (LBS.) A B R WT (LBS.) 3 0.48 5.50 13.50 4.00 35 4.50 50 6.00 80 3.00 11.00 3.62 30 3.00 11.00 7.56 30 3.00 11.00 15.25 30 4 0.52 0.55 6.50 14.50 4.00 5.00 12.00 13.00 4.81 45 7.25 70 4.00 12.00 10.06 45 4.00 1200. 2031. 45 6 8.00 16.00 5.00 13.00 15.06 70 5.00 13.00 30.50 70 8 0.60 9.00 17.00 7.00 9.00 120 190 5.50 6.50 1330 14.50 8.44 105 10.88 155 5.50 6.50 13.50 17.62 105 14.50 22.62 160 5.50 6.50 7.50 7.50 1330 1430 35.50 45.69 105 160 220 260 10 0.68 11.00 19.00 12 0.75 0.66 12.00 14.00 15.00 20.00 22.00 10.00 255 7.50 15.50 15.50 13.25 215 12.06 255 7.50 15.50 27.62 220 15.50 15.50 55.81 50.75 14 11.50 325 7.50 7.50 15.50 25.12 260 16 0.70 23.00 30.00 12.50 410 8.00 16.00 13.25 320 18.12 715 8.00 16.00 27.62 325 8.00 16.00 55.81 76.12 325 730 24 0.89 22.00 18.50 985 11.00 19.00 11.00 15.00 19.00 37.69 725 11.00 19.00 30 36 1.03 1.15 1 25.00 33.00 21.50 1585 15.00 23.00 26.00 27.75 35.00 1275 1930 28.00 05 23.00 57.81 1295 26.00 72.88 1970 15.00 18.00 23.00 116.75 147.25 36.00 24.50 2310 18.00 18.00 26.00 1-5- 1980 42 1.28 31.00 39.00 27.50 3200 21.00 29.00 42.25 2745 21.00 29.00 88.00 2810 21.00 29.00 177.69 2825 JCAT.I4.OI REGIN IeaaDTKAueaIAReu)SEAR PIPE PRODUL1'S STAR PIPE PRODUCTS HOUSTON CORPORATE ITOLL FREE I.SRI.999.3009 FAX 181.538.9000 Page 22 MJ Accessories ANSI/AWWA C111/A21.11 1-Bolts, Double Ended Rods & Nuts HSLA STEEL SPECIFICATIONS: Bolts & Nuts are manufactured in accordance with ANSI! AWWA Cl 11 / A21.1 1. Material is High Strength Low Alloy Steel per ANSI/AWWA Cli 1!A21.1 1. Threads per ASME B 1.1 unified standard coarse (Class 2A & 28) MECHANICAL PROPERTIES Yield Strength 45000 PSI (min) Elongation in 2in. 20% (min) CHEMICAL PROPERTIES Carbon 0.20% Max Manganese 1.25% Max Sulfur 0.05% Max Nickel 0.25% Mm Copper 0.20% Mm Combined 1.25% Mm (Ni, Cu. Cr) BLUE BOLT/NUT/ROD 1-Bolts, Rods & Nuts have fluoropolymer coating material which is VOC-compliant, resin-bonded, thermally cured and dry lubricant. COATING PHYSICAL PROPERTIES Film Thickness: 0.3 to 0.4 mil per coat Number of Coats: 3 to 4 coats Adhesion: 1 mm cross hatch test + 5 Pulls. Good knife resistance Cure Test: 50+Rubs with MEK. No substrate exposure Pencil Hardness: Pencil Hardness: 4-6H Volatile Organic Compounds 2.741b5/gal Stainless Steel 1-Bolts & Nuts ALLOYS SS 304 & SS 316 PER ASTM F593 SPECIFICATIONS: 1-bolt dimensions are manufactured in accordance with ANSI! AWWA C 11 / A21.1 1. 1-bolt alloys SS 304 and SS 316 per ASTM F593 Heavy Hex Nut Alloys SS 304 & SS 316 per ASTM F594. MECHANICAL PROPERTIES Tensile Strength: 85,000 PSI to 140,000 PSI Yield Strength: 45,000 PSI (mm) COATING SPECIFICATION Nuts have fluoropolymer coating material which is VOC-Compliant, resin-bonded, thermally cured and dry lubricant. COATING PHYSICAL PROPERTIES Film Thickness: 0.3 to 0.4 mil per coat • Pencil Hardness: 4-6H Number of Coats: 3 to 4 coats • Volatile Organic Compounds 2.74 lbs/gal Adhesion: 1 m cross hatch test'+ 5 Tape Pulls. • Continous use temperature - 356F Cure Test: 50+ Rubs with MEK, no substrate exposure • Color: SS 304 is green, SS 316 is red Ak AWWA MEMBER UCAT. 14.01 01UIiIEI0EDl0Al)EMAI0KUlSI?,0 I'lt'El'OUl)ULTS STAR PIPE PRODUCTS Iui HOUSTON CORPORATEITOLI. FREE I.8.999.39 50181.558-9I)00 Page 18 MECHANICAL JOINTIBOLT ITORQUE PIPE SIZE (IN) BOLT SIZE (IN) RANGE OF TORQUE (FT-LBS) 2-3 5/8 45-60 4-24 3/4 75-90 30-36 1 100-120 42-48 1 1/4 120-150 'These torque ranges are requirements ofAWWA C600 Accessories ANSI/AWWA Cl 11/A21.11 1/8-in. Radius Maximm C h- D - Minimum 1/16-in 45'Chamfei 8/2 IU1 (LOW NOM. SIZE ALLOY C A EEL) BOLT B & isi C D THREADS PER IN. F H R 'Ax3 1.50 0.625 3.00 2.00 11 0.625 1.062 0.625 0.312 -%x3½ 1.50 0.625 3.50 2.70 11 0.625 1.062 0.625 0.312 Y4 x 3½ 1.75 0.750 3.50 2.50 10 0.750 1.250 0.750 0.375 Y4x4 1.75 0.750 4.00 3.00 10 0.750 1.250 0.750 0.375 Y4x4½ 1.75 0.750 4.50 3.00 10 0.750 1.250 0.750 0.375 Y4 x5 1.75 0.750 5.00 3.00 10 0.750 1.250 0.750 0.375 3/4 x5½ 1.75 0.750 5.50 3.70 10 0.750 1.250 0.750 0.375 1x5½ 225 1.000 5.50 3.00 8 1.000 1.625 1.000 0.500 lx 6 2.25 1.000 6.00 3.00 8 1.000 1.625 1.000 0.500 1 ¼x6 2.50 1.250 6.00 3.00 7 1.250 2.000 1.250 0.625 1'/4X6½ 2.50 1.250 6.50 3.50 7 1.250 2.000 1.250 0.625 1 ¼ x 8½ 2.50 1.250 8.50 3.50 7 1.250 2.000 1.250 0.625 A---4---- 1/8-in. Radius Maximm M MINH an 10 " 1/16-inx 45Qsamfer. 8/2 ANTI-ROTATION AD (LOW B ALLOY).1I C BOLT &KLSJ D E THREADS PERIN. F H R NOM. SIZE A ¼x3 1.50 0.625 3.00 2.00 2.50 0.63 11 0.625 1.062 0.625 0.312 -%x3½ 1.50 0.625 3.50 - 0.63 11 0.625 1.062 0.625 0.312 Y4x3½ 1.75 0.750 3.50 2.50 0.63 10 0.750 1.250 0.750 0.375 Y4x4 1.75 0.750 0.750 4.00 3.00 0.63 10 0.750 0.750 1.250 0.750 0.375 0.375 3/4X4½ 1.75 4.50 3.00 0.63 10 1.250 0.750 Y4x5 1.75 0.750 5.00 3.00 0.63 10 0.750 1.250 0.750 0.375 UCAT.I4.0I - RECISTEREDTRADEMARI( OP STAR PIPE PRODUCTS STAR PIPE 000ucis HOUSTON coRpoP4ATE TOLL FREE I.8RI999.30C9 FAX 281.558.9000 wplpprodu00.con. Page 19 Pt T HAH WAFER CHECK VALVE WEIGHTS 4 6 8 Lb 15.75 22.50 36.50 Kg 7.14 10.21 16.56 C-1r WAFER CHECK VALVES UL/FM Rev. 2-03 L FIRE PROTECTION PRODUCTS A-21 02 Wafer Check Valve 4', 6', 8' 175 psi (1207 kPa) Working Pressure 350 psi (2413 kPa) Test Pressure Listed by Underwriters Laboratories, Inc. and Approved by Factory Mutual Research Corporation. PARTS LIST Catalog Parts Description Number Material Material Standard CW-1 Seat Ring Cast Bronze ASTM B584 CW-2 Body Cast lion ASTM A126 CW-3 0-Ring (2 req'd) Buna-N ASTM D2000 CW-4 Clapper Cast Bronze ASTM B584 CW-5 Bushing (2 req'd) Brass ASTM B16 CW-6 Spring Stainless Steel Type 302 CW-7 Hinge Pin Stainless Steel Type 303 CW-8 Seal, Seat EP Rubber ASTM D2000 DIMENSIONAL INFORMATION FOR WAFER CHECK VALVES Size DIMENSIONS In. A (mm) In. B (mm) C In. (mm) In. D (mm) In. E (mm) 4 3.75 (95) 1.34 (34) 6.88 (175) 3.00 (76) 4.03 (102) 6 3.75 (95) 1.53 (39) 8.75 (222) 4.56 (116) 6.06 (154) 8 4.25 (108) 1.92 (49) 11.00 (279) 1 6.00 (152) 7.98 (203) WAFER CHECK VALVE ORDERING INFORMATION Specify: Quantity, Size and Catalog Number. WAFER CHECK VALVE PARTS ORDERING INFORMATION Specify: Quantity, Catalog Number, Part Name, Size of Valve, Catalog Number of Valve and Year Date of Valve. Page C-1-6 Visit our website at wwwkennedyvalve.com K KENNEDY VALVE A DIVISION OF MCWANE INC I ASSOCIATED WffH AVA/A, NSF AND ULFM C-509 FULL BODY CAST IRON RESILIENT WEDGE VALVE mc~=;l ho tsd- During the decade of the 1980's, the waterworks industry was introduced to the Resilient Seated Gate Valve, a design principle that is dominant in preference for use in distribution systems. Kennedy Company was at the forefront in this industry-wide movement by introducing the Ken Seal Series, our AWWA C509 Resilient Seated Gate Valve. In 2002, with the end user in mind, Kennedy redesigned the Ken Seal Series introducing the model KS-FW. The goal of the redesign was to eliminate the customer need for any anti- rotational bolts. Kennedy did this by designing a machined elliptical bolthole in place of an as-cast opening. This elliptical design allows valve installers to slide a standard sized bolt into the slot, therefore eliminating the need to have two different types of bolts on the installation. RECOMMENDED SPECIFICATIONS FOR C-509 CAST IRON RESILIENT WEDGE GATE VALVES KENNEDY VALVE COMPANY Valves shall conform to the latest revision of AWWA Standard C-509 covering resilient seated gate valves for all water supply service. The valves shall have a cast iron body, bonnet, and 0-ring plate. The wedge shall be totally encapsulated with rubber. The sealing rubber shall be permanently bonded to the wedge per ASTM D429. Valves shall be supplied with 0-ring seals at all pressure retaining joints. No flat gaskets shall be allowed. Blind bolts shall not be allowed. The valves shall be either non-rising stem or rising stem, opening by turning left or right, and provided with 2" square operating nut or a handwheel with the word "Open" and an arrow to indicate the direction to open. Stems for NRS assemblies shall be cast bronze with Integral collars in full compliance with AWWA. OS&Y (rising stems) shall be bronze. All stems shall operate with bronze stem nuts independent of wedge and of stem (in NRS valves). Stainless stems are available but not standard. NRS stems shall have two 0-rings located above thrust collar and one 0-ring below. Stem o-rings shall be replaceable with valve fully opened and subjected to full pressure. The NRS stems on 2"-12" shall also have two low torque thrust bearings located above and below the stem collar to reduce friction during operation. Waterway shall be smooth, unobstructed and free of all pockets, cavities and depressions in the seat area. Tapping valves 4" and larger shall accept a full size tapping cutter. The body, bonnet, and 0-ring plate shall be fusion-bond epoxy coated, both interior and exterior on body and bonnet. Epoxy coating shall be NSF 61 certified and applied in accor- dance with AWWA C550. Each valve shall have manufacturers name, pressure rating, and year in which it was manu- factured cast in the body. Prior to shipment from the factory, each valve shall be tested by hydrostatic pressure equal to the requirements of AWWA C-509 (and UL/FM where applicable). Valves shall have all component parts cast and assembled in the USA and shall be manufactured by the Kennedy Valve Company. (Revised 03.27.2011) Features and Benefits DELRIN THRUST BEARINGS ABOVE AND BELOW THE THRUST COLLAR REDUCE FRICTION AND MINIMIZE OPERATING TORQUES LONG, TROUBLE FREE LIFE WITH HIGH STRENGTH, NON-CORRO- SIVE BRONZE STEM AND STEM NUT. ALL NRS STYLE VALVES ARE STAIN- LESS THE OPERATING MECHANISM IS TRIPLE 0-RING SEALED TO COMPLETELY SEAL AGAINST LEAKAGE PAST THE STEM. TWO 0-RINGS ARE PROVIDED ABOVE THE THRUST COLLAR AND ONE BELOW. UPPER 0-RINGS CAN BE REPLACED UNDER PRESSURE WITHOUT REMOVING THE STEM WHEN THE VALVE IS FULLY OPENED. 0-RING SEALS AT STUFFING BOX AND BONNET TO BODY FLANGES TO ENSURE THE BEST POSSIBLE SEAL NO FLAT GASKETS. 00% EPDM COATED WEDGE WITH TWIN SEAL DESIGN ENSURES BUBBLE- TIGHT SEAL UP TO 250 PSI EVERY TIME. EWPTICAL BOLT HOLE DESIGN ELIMINATES THE NEED FOR ANTI-ROTATION BOLTS KENNEDY CORROSION RESISTANT FUSION- BONDED EPDXY COATING, CONFORMING TO AWWA C-550 AND NSF61 CERTIFIED, PROTECTS BOTH INSIDE AND OUTSIDE OF VALVE. SMOOTH, UNOBSTRUCTED PADS ON THE BOTTOM OF FULL SIZE WATERWAY IS ALL VALVES KEEP VALVE FREE OF POCKETS, CAVI- IN UPRIGHT POSITION TIES, AND DEPRESSIONS FOR EASIER STORAGE ALLOWING FOR MINIMAL AND PROTECTION FROM FLOW LOSS AND LOWER THE ELEMENTS. PUMPING COSTS. ALL TAPPING VALVES ACCEPT FULL SIZE TAPPING CUTTER. ALL VALVES ARE RATED AT 250 PSI FOR AWWA SERVICE AND 200 PSI FOR ULFM SERVICE. ALL VALVES ARE HYDROSTATICALLY TESTED TO 500 PSI. 10 YEAR LIMITED WARRANTY (Revised 03-27.2011) All LN 8571 8561 8057 8572 MECHANICAL JOINT ENDS FLANGED ENDS THREADED ENDS FLANGED X MJ 2'.3" k 3"•12" k F F ~—e 7-~ Oi 8597 8576 8901 8701 PUSH-ON FOR PVC MECHANICAL TYTON ENDS FLANGED ENDS 2'.8. CUTTING-IN JOINT PUSH-ON FOR (0.1. & C900) POST INDICATOR VALVE (PIV) 4".• 12" 40 • 12" 3' • 12" r1 I] Ii. 8902 8950 8071 8068 FLANGED & TYTON JOINT TAPPING X MJ MECHANICAL JOINT FLANGED ENDS PUSH-ON FOR (Di. & C900) TAPPING VALVE POST INDICATOR VALVE (P1V) OS&Y CONSTRUCTION 40 • 12" 4" • 12" 3 • 120 2 112" • 12" A B C 0 E G H P Q S U V to W1 opm .2" 7 31/4 - 51/4 107/8 - - 3 - - 71/4 - - 43/4 2 1/2 7 1/2 - - 7 11 3/8 - - 31/4 163/8 13 7/8 71/4 - - 5 1/2 3" 8 1 31/2 - 7 1/8 1 123/8 - 5 3/4 31/2 1 187/8 15 5/8 10 - - 10 4 9 41/2 63/4 - 143/4 41/2 63/4 41/2 223/4 18 1/4 10 63/4 93/4 131/2 6 101/2 5 77/8 - 19 51/4 73/4 5 301/8 23 3/4 12 75/8 113/16 191/2 8 111/2 51/2 81/2 - 221/2 5 '8 8 1/2 51/2 373/4 291/4 14 81/2 113/4 251/2 10 13 7 10 - 261/21 7 1 10 453/4 353/81 18 10 131/2 311/2 12" 14 63/4 111/4 - 30 81/2 107/8 531/8 r_—] 405/8 18 1 11 1 14 3/4 37 3/4 / KENNEDY VALVE ' 4 A DIVISION OF MCWANE, INC. www.kennedyvalve.com 2007 1021 E. Water Street Elmira, New York 14901 P.O. Box 981 Phone (607) 734-2211 Fax 1-607-734-3288 (Revised 03-27-2011)