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HomeMy WebLinkAbout1969 PALOMAR OAKS WAY; ; FPC2021-0200; PermitPERMIT REPORT Fire Permit Print Date: 12/27/2021 Job Address: 1969 PALOMAR OAKS WAY, CARLSBAD, CA 92011-1307 (__ City of Carlsbad Permit No: FPC2021-0200 Status: Closed -Finaled Permit Type: FIRE-Construction Commercial Work Class: Fixed Extinguishing Syste Parcel#: Valuation: Occupancy Group: #of Dwelling Units: Bedrooms: Bathrooms: Project Title: 2130922000 Track#: Applied: 10/20/2021 $0.00 Lot#: Issued: 11/09/2021 Project#: Fina led Close Out: 12/27/2021 Plan#: Construction Type: Orig. Plan Check#: Inspector: Plan Check#: Final Inspection: Description: VERSUM MATERIALS -INSTALL 1 NEW PRE-ENGINEERED DRY CHEMICAL FIRE SUPPRESSION SYSTEM IN PRE-FAB CHEMICAL EXHAUST HOOD (LAB 160, HOOD 6121) Applicant: SCHMIDT FIRE PROTECTION CO INC LUIS GONZALEZ 4760 MURPHY CANYON RD SAN DIEGO, CA 92123-4321-SAN DIEGO (858) 279-6122 FEE FIRE Special Extinguishing System Total Fees: $644.00 Fire Department Total Payments To Date: $644.00 FPContractor: SCHMIDT FIRE PROTECTION CO INC 4760 MURPHY CANYON RD SAN DIEGO, CA 92123-4321 (858) 279-6122 Balance Due: AMOUNT $644.00 $0.00 Page 1 of 1 1635 Faraday Avenue, Carlsbad CA 92008-7314 I 760-602-4665 I 760-602-8561 f I www.carlsbadca.gov ANifllli& Schmidt Fire Protection Ca.!I Inc . ._ 4760 MURPHY CANYON AO• SAN DIEGO, CA 92123 • {858) 279-6122 • FAX (858) 279-3583 VERSUM Materials US, LLC 1969 Palomar Oaks Carlsbad, CA 92009 Dry-Chemical Installation, Hood-6121 Lab -160 SUBMITTAL PACKAGE Design by: Gordon E. Swope SET (NICET Level-IV #078621) (619) 871-9753 go rd on @sch mi dtfi rep rotecti on. com Date October 19, 2021 Kidde X\fTM Control System P/N: 87-120099-002 FEATURES • For Use in: • WHDR ™ Commercial Cooking Fire Suppression Systems • IND TM Industrial Fire Suppression Systems • Pneumatic Release of up to 20 Agent Cylinders • Two Discrete Mechanical Detection Lines • Cylinder or Wall Mount • Up to 400 ft. Mechanical Detection Cable DESCRIPTION The Kidde XV Control System is a compact, versatile unit used to actuate agent cylinders on Kidde WHDR and IND Pre-Engineered fire suppression systems. The control head can be operated via: Two Distinct Automatic Mechanical Detection Lines (fusible links or thermo-bulb links) Optional Electrical Solenoid Remote or Local Manual Mechanical Control Upon actuation, the XV Control System discharges the nitrogen System Cartridge, pressurizing the actuation lines and System Valve Actuators (SVA) mounted on the cylinder valve(s). The SVA(s) open the cylinder valve(s), Ill' Kidde Fire Systems • Operates 2 Gas Valves Effective: August 2013 K-87-027 • Available 24 V Electrical Actuation • Multiple Remote Release Options • Rugged, Die-Cast Aluminum Body • Tamper/Lock Port for Cover • Easy to Install and Maintain • UL & ULC Listed • FM Approved for IND Systems discharging the WHDR wet chemical or IND dry chemical suppression agent. The XV can be mounted on a wall or directly to an SVA mounted on the cylinder. The XV Control System is UL and ULC Listed with WHDR Wet Chemical and IND Dry Chemical Fire Suppression Systems. The XV is FM approved with the IND Dry Chemical Systems. The XV comes ready to install, with three EMT connectors, one System Valve Actuator (SVA), two microswitches, one nitrogen System Cartridge, and one nitrogen test cartridge. ~Kidde Fire Systems l rt-11 PUU PIN U"I lal''I TURN HANDLE Figure 1. XV Control System, P/N 87-120099-002 TECHNICAL DATA Table 1. Mechanical Cable Parameters for WHDR & IND Systems XV Cable Line Max. Cable Max. Corner Max. Max.Tee Length Pulleys Detectors Pulleys Detection and Manual Release-to-Trip Line 1 200 ft. (60.96 m) 50 40 * Detection and Manual Release-to-Trip Line 2 200 ft. (60.96 m) 50 40 * Pull-to-Trip Remote Manual Release Line 100 ft. (30.48 m) 30 -1* Mechanical Gas Valve Line 100 ft. (30.48 m) 30 -1* *Tee pulleys count as two Corner Pulleys. Maximum is from XV Control, through the pulley, to each device. Table 2. Actuation Parameters for WHDR Wet Chemical Systems Operating Number of Maximum Total Length Minimum Total Length of Copper Temperature Extinguishing Range System Cylinders Copper Actuation Tubing Actuation Tubing 0°F to 120°F 1-12 106 ft. (32.30 m) (-18°C to 49°C) 13-20 91 ft. (27.73 m) 5 ft. (1.52 m) Table 3. Actuation Parameters for IND Industrial Dry Chemical and Open-Face Spray Booth Systems Operating Number of Maximum Total Length Minimum Total Length of Copper Temperature Extinguishing Range System Cylinders Copper Actuation Tubing Actuation Tubing -40°F to 120°F 1-14 166 ft. (50.60 m) (-4o0 c to 49°C) 15-20 121 ft. (36.88 m) 5 ft. (1.52 m) Table 4. Actuation Parameters for IND Dry Chemical for Vehicle Spray Booths Operating Number of Maximum Total Length Minimum Total Length of Copper Temperature Extinguishing Copper Actuation Tubing Actuation Tubing Range System Cylinders 1-8 200 ft. (60.96 m) 0°F to 120°F 9-15 160 ft. ( 48. 76 m) 5 ft. (1.52 m) (-18°C to 49°C) 16-20 140 ft. (42.67 m) NOTES 1. Braided high pressure nitrogen tubing (PIN 87-120045-00X), is required to connect the XV Control System to the System Valve Actuator (SVA) when the XV Control System is cylinder mounted. 2. Copper tubing shall be 1/4-inch O.D. x 0.031-inch wall high pressure tubing. 3. When Control System is cylinder mounted and two or more cylinders are being actuated, a minimum of 5 ft. (1 .52 m) of 1/4-inch O.D. x 0.031-inch wall tubing shall be used for actuation lines. -2 - 4. When Control System is wall mounted, a minimum of 5 ft. (1 .52 m) of 1/4-inch 0.0. x 0.031-inch wall tubing shall be used in the overall actuation line. 5. High pressure nitrogen tubing (P/N 87-120045-00X) may be used in place of copper tubing , not to exceed a max- imum length of 30 feet (9 m). 6. In every system, either single cylinder or multiple cylinder, a 1 /8-inch NPT plug or vent check (P/N WK-877810- 000) shall be used in the outlet port of the last System Valve Actuator(s) in the actuation line. 7. A maximum of 2 Pressure Switches (P/N 486536) may be used in the actuation line. SYSTEM NITROGEN CARTRIDGE, P/N 87-120043-001 The XV Control System uses a nitrogen cartridge for actuating the system cylinders and is charged with dry nitrogen (see Figure 2). The cartridge is mounted inside the XV Control System to protect it from tampering and provides the date of manufacturing and space (gray band) for recording the installation date. r 1-9/16 in. (40r 5-1/8 in. (130mm) GRAYBANOJ Figure 2. System Nitrogen Cartridge, P/N 87-120043-001 TEST CARTRIDGE, P/N 87-120044-001 The Test Cartridge is used for functional testing of the Kidde WHDR Wet Chemical System and IND Dry Chemical System*. The cartridge has a red band and is labeled "TEST CARTRIDGE" as shown in Figure 3. *Note: The System Nitrogen Cartridge P/N 87-120043-001 is required for actuation and full discharge or "puff' tests, and when a time delay is included (as in systems protecting Vehicle Spray Booths). + 1 in. (25mm) • 4 in. (102 mm) TEST CARTRIDGE Figure 3. Test Cartridge, P/N 87-120044-001 -3 - SYSTEM VALVE ACTUATOR (SVA), P/N 87-120042-001 A System Valve Actuator (SVA) must be mounted to every system cylinder valve assembly (see Figure 4). The SVA has ports for low profile tubing runs, and is also equipped with a spring loaded plunger that locks the piston in the discharged position , ensuring complete discharge of the cylinder(s) contents. 1-3/4 in. (44mm) _l ~-.---~ SVA PISTON IN J SET POSITION 5/16-18 UNC THROUGH HOLE (TYP) (NOT SHOWN) 1/8 in. NPT PLUG (IF APPLICABLE) 1/8 in. NPTPORT~, I PISTON IN ACTUATED POSITION (TOWARDS CYLINDER VALVE) SPRING LOADED PLUNGER Figure 4. System Valve Actuator (SVA), P/N 87-120042-001 HIGH-PRESSURE NITROGEN TUBING, PIN 87-120045-00X The High-Pressure Nitrogen Tubing is used to connect the XV Control System to the SVA on all installations in which the XV Control System is mounted to a wet or dry chemical cylinder. (see Figure 5). A 1/8-inch NPT (male) x 3/8-24 JIC Adapter is included with the High Pressure Nitrogen Tubing. 1/8 in. NPT THREAD A (END TO SEAT) SEAT 1/2 in. HEX, 1/4 in. 37 DEGREE FLARE, SWIVEL 1/8 in. NPT (MALE) x 3/8-24 JICADAPTER Figure 5. External Tubing for XV Control System, P/N 87-120045-00X Table 5. External Tubing for XV Control System Part Number Length "A" 87-120045-001 7 -1/2 in. (191 mm) 87-120045-002 24 in. (610 mm) 87-120045-003 60 in. (1524 mm) -4 - SOLENOID, P/N 83-100034-001 An optional solenoid can be installed into the XV Control System, just under the actuation latch. The solenoid operates directly on the actuation latch to activate the system. This installation allows simultaneous usage of mechanical detection lines, or the lines can be locked out. The solenoid includes two mounting bolts, the bracket and a push plate which mounts onto the solenoid body (Figure 6). The solenoid coil is 24 Vdc at 1.5 Amp and at 70°F (21 °C). Refer to Figure 7 for Release Wiring with Terminal Type Microswitch. When actuating the XV Control System with an optional solenoid, a UL Compatible and Listed fire control panel with a supervised power supply is required, such as the Kidde AEGIS or Kidde ARIES. SOLENOID BODY 9/64 in. ALLEN SCREWS (2) MOUNTING BRACKET (DO NOT REMOVE) Figure 6. Solenoid, P/N 83-100034-001 -5 - WIRE TYPE KEY ALARM WIRES TO XV SOLENOID AND/OR OTHER DEVICES MICROSWITCH (INTERNAL) ALARM WIRES FROM CONTROL PANEL XV SOLENOID PIN 83-100034.001 24VDCONLY 0-----, OPEN TERMINAL 2 TERMINAL 2 NOT USED \ TT I I \ ......-'. __ • ___.{CJ 0---4'jit:.-·-·-· RELEASING CIRCUIT •-• ._ • - IN COMPATIBLE CONTROL PANEL (24 voe ONLY) ATTACH RELEASING CIRCUIT TO TERMINAL 4 OF MICROSWITCH SPLICE SOLENOID LEAD TO RELEASING CIRCUIT CLOSED TERMINAL 4 ATTACH SOLENOID LEAD TO TERMINAL 1 OF MICROSWITCH COMMON TERMINAL 1 SWITCH POSITION WHEN XV FLAG/CAM IS IN SET POSITION Figure 7. Release Wiring with Terminal Type Microswitch Note: Where electric detection and/or actuation is pro- vided, supervision shall be provided in accor- dance with NFPA 72, National Fire Alarm and Signaling Code. Alarms and indicators, along with a supervised power source, shall be pro- vided in accordance with NFPA 72 . Electrical wir- ing and equipment shall be provided in accordance with NFPA 70, National Electric Code. All installations are subject to the approval of the Authority Having Jurisdiction (AHJ). KEEPER PIN, P/N 60-9197108-000 The Keeper Pin (P/N 60-9197108-000) is used to prevent actuation while installing the system. Figure 8. Keeper Pin, P/N 60-9197108-000 ORDERING /NFORMA TION Description XV Control System includes: (1) 87-120042-001 System Valve Actuator (1) 87-120043-001 System Nitrogen Cartridge (1) 87-120044-001 Test Cartridge (1) 87-120058-001 EMT Connector Kit (1) 87-120039-001 Microswitch Kit (1) 87-120039-501 Microswitch Kit System Valve Actuator System Nitrogen Cartridge Test Cartridge High Pressure Hose for Cylinder Mount EMT Connector Kit Solenoid Electric Actuator Kit Microswitch Kit (SPOT), Solid Color Leads Microswitch Kit (SPOT), Striped Color Leads Terminal Type Microswitch Kit (SPOT) REFERENCE INFORMATION WHDR Systems designed and installed according to manual P/N 87-122000-001 . IND Systems designed and installed according to manual P/N 220423. MOUNTING HOLE I 7-5/8 in. (194mm) +--5-1/2 in. (140 mm) MOUNTING HOLE Part Number 87 -120099-002 87-120042-001 87-120043-001 87-120044-001 87-120045-001 87-120058-001 83-100034-001 87-120039-001 87-120039-501 87-120047-001 Vehicle Spray Booth Systems designed and installed according to manual PIN 83-100036-001 . FIRE SU 9-3/4" (248 mm) l MOUNTING HOLE L 3-3/4" J I (95mm) .,..I L 8-1/2" _j I (216 mm) I Figure 9. XV Control System Dimensions Kidde is a registered trademark of Kidde-Fenwal, Inc. WHDR, IND, XV, AEGIS, and ARIES are trademarks of Kidde-Fenwal, This literature is provided for informational purposes only. KIDDE-FENWAL, INC. assumes no responsibility for the product's suitability for a particular application. The product must be properly applied to work correctly. If you need more information on this product, or if you have a particular question, contact KIDDE-FENWAL, INC., Ashland, MA 01721 . Telephone: (508) 881-2000. K-87-027 Rev AG © 2013 Kidde-Fenwal Inc. ~ Kidde Fire Systems 400 Main Street Ashland, MA 01721 Tel : 508-881-2000 Fax: 508-881-8920 www.kiddefiresystems.com Kidde IND™ System Actuation Delay FEATURES Secures to Bottom of XV Control System Meets UL 1254 Requirements for Enclosed Paint Booths Easy to Service Flexible Tubing Parameters Actuate up to 20 Dry Chemical Cylinders ACTUATION DELAY ASSEMBLY Enclosed paint booths require 10 to 20 seconds of actua- tion delay between detection/actuation and release of the agent cylinders. The Kidde XV Control System Actuation Delay (P/N 83-100035-001) provides an easy and ele- gant solution for this requirement. The Actuation Delay attaches directly to the bottom of the XV Control System. It fits within the profile of the XV Con- trol System, protecting it from being damaged by tools and other equipment in the hazard area. The Actuation Delay is made of rugged nickel plated forged brass with a stainless steel actuation stem. This trouble-free design has only one moving part, ensuring reliable, long-term service. The Actuation Delay is easy to install. No intermediary hardware is needed. The System Nitrogen Cartridge (P/N 87-120043-001) of the XV Control System feeds directly into the Actuation Delay. After the proper time, the outlet of the Actuation Delay feeds directly into the System Valve Actuators (SVA , P/N 87-120042-001) on the agent cylinders. The Actuation Delay is designed to complement the XV Control System and agent cylinders, creating a clean, elegant and easy-to-install system. FRONT VIEW NITROGEN MUST FLOW IN DIRECTION OF ARROW FRONT OF ACTUATION DELAY MUST FACE OUT. 1/8 IN. NPT OUTLET ( ~ Kidde Fire Systems Effective: December 2013 K-83-037 Up to 200 ft. 114 inch Copper Tubing Rugged Nickel Plated Brass Body Dependable Stainless Steel Stem UUULC Listed for use with all Kidde IND Dry Chemical Cylinders TOP VIEW 1/8 IN. NPT INLET ~OUNTING HOLES (2) 5/16-18 UNC THREAD ACCUMULATOR CAP Figure 1. Actuation Delay Assembly TECHNICAL DATA Kidde ~ -. , Fire Systems ,,.,_,-// ·------ /' 12-5/8 in. (321 mm) ◄ 9-1/8 in. I (232 mm) -----+I Figure 2. XV Control System Dimensions with Actuation Delay and Hose Table 1: Actuation Length Limitations Number of Max. Total Extinguishing Length Copper System Actuation Cylinders Tubing 1 -8 200 ft. (60.96 m) 9 -15 160 ft. (48.76 m) 16 -20 140 ft. (42.67 m) Kidde is a registered trademark of Kidde-Fenwal, Inc. IND is a trademark of Kidde-Fenwal, Inc. Min. Total Length Copper Actuation Tubing 5 ft. (1 .52 m) This literature is provided for informational purposes only. KIDDE-FENWAL, INC. assumes no responsibility for the product's suitability for a particular application. The product must be properly applied to work correctly. If you need more information on this product, or if you have a particular problem or question, contact KIDDE-FENWAL, INC., Ashland, MA 01721. Telephone: (508) 881-2000. K-83-037 Rev AD © 2013 Kidde-Fenwal Inc. ORDERING INFORMATION Part Number Description 83-100035-001 XV Actuation Delay 87-120045-001 XV Actuation Hose (required, included with Actuation Delay) 87 -120099-002 XV Control System 87-120043-001 System Nitrogen Cartridge wt'. Kidde Fire Systems 400 Main Street Ashland, MA 01721 Tel.: 508-881 -2000 Fax: 508-881-8920 www.kiddefiresystems.com 4-4.1.1 P/N 220423 Installation INSTALLING THE XV CONTROL SYSTEM (WALL MOUNT) 1. With the XV Control System cover removed, lay the box on its back. Locate the four mounting holes in the housing. Position the box so that the mounting holes are not flat on the work surface and break out the knockouts. See Figure 4-7 for location of mounting holes. MOUNTING HOLE MOUNTING HOLE 7-5/8 in. (1 94 mm) 5-1/2 in. (140 mm) ... '-"'.r· ,•,., ·.-.:.:f ( ,~ ~>~~-.--· ~ ' ' ~ ~~itJl-c'' :''. '.:~~ 's-;,;;t, 1-5/16 rn. (34 mm} 4-3/8 j,n. (112 mm} ..__} t___, MOUNTING HOE MOUNTING HOLE Figure 4-7. Location of Mounting Holes (Housing) 2. Using 1/4-20 x 3-inch long toggle bolts or equivalent hangers, mount the box to the wall making sure it is level. Attach the conduit fittings and other fittings to the box. Run cables and wiring as normal, within the parameters of the XV Control System . 3. Locate the System Valve Actuators (SVA). 4-9 January 2007 Installation 4. Ensure the piston of the SVA is in the 'Set' position. See Figure 4-8. SVA PISTON IN SET POSITION _/ '· ' ' Figure 4-8. SVA in 'Set' Position 5. Remove the Valve Protection Plate from the top of the cylinder valve. 6. Install the SVAs onto each cylinder valve (the piston facing cylinder valve). Do not tighten them as they will be removed at a later time. 7. Install 1/8-inch NPT pipe plug (P/N 877810) or optional vent check on last SVA (end of line). 8. Install 1/8 NPT (M) x 1/4 copper tubing adapters. Compression type adapters are permissible. 9. Measure and install the 1/4 O.D. x 0.031 wall thickness copper tubing. A 2-1/2 inch (64 mm) loop between each cylinder and on the inlet tubing is recommended, but not required. See Figure 4-9. Ensure that each connection is secure. 2-112 in. LOOP EXAMPLES l t I 1,8 m PIPE Pl.UGOR OP OMAL VE T PtUG / IR=mmoododl \ cp====o~======CC '.:::I"-... C.C=====;;;o~=======gQ .. '$.---,- 0:===) f (;r:r ---z:--::::- ---·r~-: -:.::1_ ---..:;: ~ 'I .14 - Figure 4-9 . Example of Copper Tubing Loop Method 1. Remove the SVAs from the cylinder valves and re-install the Valve Protection Plates. January 2007 4-10 P/N 220423 4-4.1.2 P/N 220423 INSTALLING XV CONTROL SYSTEM (CYLINDER MOUNT) 1. Locate the System Valve Actuators (SVA). 2. Ensure the piston of the SVA is in the 'Set' position. SVA PISTON IN _/ SET POSITION Figure 4-10. SVA in 'Set1 Position 3. Remove the Valve Protection Plate from the top of the cylinder valve. Installation 4. Install the SVAs onto each cylinder valve (the piston facing cylinder valve). The ports on the SVA should be positioned towards the discharge adapter. Do not tighten the SVA(s) as it will be removed at a later time. VALVE PROTECTIO PLA E BOLTS CYLINDER VALVE Figure 4-11. XV Control System (Cylinder Mount) 5. Install XV Control System onto the SVA. 4-11 January 2007 Installation January 2007 6. Install SVA bolts through the bottom of the XV Control System into the SVA. SVABOLT SVA SVABOLT -~ ' .. ·,_ .. ~"': .. , . ,,.. '~~~f A , •~ . • Figure 4-12. Mounting the XV Control System to the SVA 7. For multiple cylinder installations, install 1/8 NPT (M) x 1/4 copper tubing adapters. Compression type adapters are permissible. 8. For multiple cylinder installations, measure and install the 1/4 0.0. x 0.031 wall thickness copper tubing. A 2-1/2-inch (64 mm) loop between each cylinder and on the inlet tubing is recommended, but not required. See Figure 4-13. Ensure that each connection is secure. Note: Minimum 5 ft. (1.2 m) copper tubing (total). 9. Install the 1/8 NPT (M) x 3/8-24 JIC flare adapter (included with the High Pressure Nitrogen Tubing P/N 87-120045-001) onto the outlet port of the XV Control System. Note: Do not use Teflon tape. 4-12 P/N 220423 A CAUTION P/N 220423 2-1/2 in. LOOP EXAMPLES (Recommended) Figure 4-13. Example of Copper Tubing Loop Method Installation 10. Secure the 3/16-inch braided High Pressure Nitrogen Tubing (P/N 87-120045-001) onto the SVA. Ensure the connection is tight. The High Pressure Nitrogen Tubing is required between the XV Control System and the primary SVA on all cylinder mounted installations. Note: Do not attach the swivel end of the hose onto the outlet of the XV Control System. !✓-XV CONTROL SYSTEM l HIGH PRESSURE ~~~~~~~~•'> / ITROGEN TUBING ---·:c SVA ,.,.,......; -----~ f,.__________ 1/8 NPT FITTING ~ .:-~....::.:=::---· Figure 4-14. Insta I ling High Pressure Nitrogen Tubing 11. Remove the SVAs from the cylinder valves and re-install the valve protection plates. 4-13 January 2007 Installation 4-4.1.3 ACTUATION The next step in the installation process is deciding what type of actuation to use. The xv Control System offers the use of mechanical, electrical or a combination of mechanical and electrical actuation. Mechanical actuation utilizes detectors (fusible, KGR and/or KGS) to detect heat, whereas electrical actuation utilizes heat detectors for detection. Mechanical and electrical actuation can be combined together when configured using a UL Listed fire control panel, such as the Kidde Scorpio™. Figure 4-15 illustrates the steps to follow when deciding what type of actuation to use. Mechanical Mechanical, electrical -------or both? Electrical "Mechanical Detec- tion Installation" on page 4-15. Installing both Detec- tion Lines? See "Cabling Meehan- ! ical Detection -Both Lines" on page 4-18. "Mounting The Solenoid, P/N >---~ 83-100034-001" on page 4- 28. Includes Lockout of both Detection Lines Line 1 See "Cabling Detec- tion Line 1 Only - Includes Lockout of Detection Line 2" on page 4-20. Line 2 See "Cabling Detec- tion Line 2 Only (Option 1)-Includes Lockout of Detection Line 1" on page 4-21. Note: Refer to the DIOM manual for the specified fire control unit. Figure 4-15. Decision Flow Chart for Actuation January 2007 4-14 P/N 220423 4-4.1.4 Installation MECHANICAL DETECTION INSTALLATION Detectors are to be located in an anticipated path of convective heat flow from a fire, and spaced at a maximum on-center distance of 20 ft. (6.1 m) for Thermo-Bulb series detectors and 10 ft. (3.1 m) for standard response detectors, for ceiling heights up to 10 ft. (3.1 m) (refer to Chapter 3). The 1/16-inch cable is to be protected by 1/2-inch conduit or electrical metal tubing (EMT). 4-4.1.4.1 Installing Detection Components • 1. Drill holes as necessary for installation of the Quick Seal Adapters (P/N 2649930X) or Compression Seal Adapters (P/N 2650460X). 2. Mount the detector brackets as required . WARNING Be sure mounting penetrations are liquid and grease tight. P/N 220423 3. Install conduit from the XV Control System detector conduit knockout(s) (top or right side of the XV Control System) to the detector brackets using Corner Pulleys (P/N 844648) at all changes in direction. 4. Remove screws and covers from the Corner Pulleys and set aside for reuse later. Note: No bends or offsets are permitted in conduit lines. Be sure the system is adequately supported. Figure 4-16. Unacceptable Cable Configuration 5. Run the 1/16-inch Control Cable from the various system devices, through 1/2-inch EMT conduit, to the XV Control System. 4-15 January 2007 Installation 6. Install detectors of proper rating as described in Paragraph 2-3. 1.8. To install detectors, follow the steps below. Always start detector installation at the last detector (see Figures 4-17 and 4-18). 7. To install detectors, create a cable loop using a Crimp Sleeve (P/N 214951), and Crimp Tool (P/N 253538). \~•::OOK . \\? EXAMPLE OF IN-Lll\lE DETECTOR HOUSING KIT 11 6 in. CABLE OXVCO RO SYSTEM f OT SUPPUED) J CRIMP EXAMPLE OF END-OF-LINE SLEEVE DETECTOR HOUSING KIT Figure 4-17. Detector Housing Kit, P/N 804548 • WARNING Use of a crimp tool besides P/N 253538 can cause malfunction and/or unwanted discharge of the system. A CAUTION January 2007 Note: In order to ensure the crimp sleeve is secure, the cable must always be looped so that there are two lengths of cable inside the Crimp Sleeve before crimping. Cable must not be spliced anywhere along its length. 8. Place the Crimp Tool on the end of the sleeve. Ensure the flat of the sleeve rests in the saddle of the Crimp Tool jaw. Secure the sleeve in the tool carefully to ensure the sleeve does not shift in the saddle before pressing. 9. Squeeze the handles of the Crimp Tool until the tool releases itself. The tooth of the jaw is pressing on the wall of the sleeve without cracking the malleable copper. The first crimp is complete. 10. Remove the crimp from the tool. 11. Put the Crimp Tool onto the other end of the sleeve. The sleeve shall be 180° turned in the tool from the first crimp. Note: This is pressing the loop end of the sleeve (opposite that of the first press). 12. Squeeze the handles of the Crimp Tool until the tool releases itself. The tooth of the jaw is pressing on the wall of the sleeve without cracking the malleable copper. The second crimp is complete. 13. Remove the crimp from the tool. To ensure proper system operation, each detector must be installed so that at least 1-1/2 inches of cable movement toward the XV Control System is maintained. 14. Attach an "S" hook (P/N 87-9189413-000) to the end of the last detector mounting bracket. 4-16 P/N 220423 Installation 15. Attach proper detector onto the "S" hook. 16. Attach 1/16-inch cable to the hook at the other end of the detector, forming a cable loop held in place by a Crimp Sleeve. Note: If only one detector is used, thread the cable back through the EMT conduit to the XV Control System. If additional detectors are used, attach the cable to each successive detector "S" hook, as described above. After attaching cable to last detector "S" hook, thread cable back through the EMT conduit to the XV Control System. CRIMP SLEEVE 1/16 in. CABLE TO CONTROL SYSTEM (NOT SUPPLIED} l "HOOKS J .,,,..,.,,,,..,_,. -----j .,,,...,,.,.,. EXAMPLE OF END-OF-LINE UNIVERSAL HOUSING KIT • WARNING P/N 220423 'S" HOOK SPACING REQWREMENTS XV: 1-1/2 in. (38 mm} MIN. KRS-50: 3 in, (76 mm) MIN. EXAMPLE OF IN-LINE UNIVERSAL HOUStNG KIT Figure 4-18. Detector Placement in Bracket Be sure mounting penetrations are liquid and grease tight. 4-17 January 2007 Installation 4-4.1.4.2 Cabling Mechanical Detection -Both Lines January 2007 If cabling Line 1 (knockout 3), turn ratchet wheel (counterclockwise) of detection beam until the cable through-hole is vertical (see Figure 4-19). If cabling Line 2 (knockout 4/6), turn ratchet wheel of detection beam until the cable through- hole is horizontal. Note: When cabling detection line 2, use either Knockout 4 or Knockout 6. See Figure 4-19. 1. Feed the end of the cable through the hole into the center of the ratchet wheel and pull the cable toward you. Leave approximately 6 inches (152 mm) of cable. 2. Slip a Crimp Sleeve (P/N 214951) over the end of the cable. Making a loop, slip the end back through the Crimp Sleeve. 3. Using Crimping Tool (P/N 253538) crimp the sleeve to the cable. THROUGH HOLE IN RATCHET SPOOL. DETECTION LINE 2 THROUGH HOLE IN RATCHET SPOOL, DETECTIO LINE 1 c....J DETECTION BEAMS IN RELEASED POSITION ,C, .•~•f.~~ '"!' ~~-/' •1 ACTUATION LATCH IN II / HORIZONTAL (SET) / POSITION ,I 1 ---_ .. ---1 ~ DETECTION BEAMS IN SET POSITION Figure 4-19. Cabling Mechanical Detection 4-18 P/N 220423 A Installation 4. Cut the loop off of the crimped cable assembly. Cut any loose ends off as close to the Crimp Sleeve as possible. 5. Pull the ends of the crimped cable back through until the end of the cable seats inside the central chamber of the ratchet wheel. 6. By hand, turn the wheel until the cable wraps around the spool of the ratchet. The cable line is now ready to be set. If the line is fully cabled, the detection line may be set. Note: If using Detection Line 2, Knockout 4, the cable must go around the pulley wheel before going into the cable port of the ratchet wheel. When tightening the cable around the spool, it is important that the cable be seated in the bottom of the groove on the pulley wheel. The cable may tend to wrap itself around other components in the XV Control System. Use caution in tightening the cable to ensure the proper path or a cable jam could occur resulting in the malfunction of the system. CAUTION Use care when tightening the cable. Tighten cable until the detection arm makes contact with the beam stop. Do not overtighten. BEAM STOP FOR DETECTION LINE 1 DETECTION ARM P/N 220423 Figure 4-20. Close Up View of Detection Lines 1 and 2 Beam Stops 4-19 BEAM STOP FOR DETECT ON INE 2 DETECTION ARM January 2007 Installation 4-4.1.4. 3 Cabling Detection Line 1 Only -Includes Lockout of Detection Line 2 January 2007 Item 1 2 3 3A 4 4A 5 6 7 8 3 3A 8 5 4 7 ~~ffi~~~~~~-g-~~~~~~~,§~\?; \\\( 2 - '· \ 4A Figure 4-21. XV with Detection Line 2 Locked Out Table 4-2. Cabling Detection Line 1 Only Description Lockout screw pad (shown with one red lockout screw removed) Actuation Latch Spring and beam for Detection Line 2 (locked out) Spring Post for Detection Line 2 (spring removed) Spring and beam for Detection Line 1 (set with cable) Spring Post for Detection Line 1 Beam Stop for Detection Line 1 Beam Stop for Detection Line 2 Lockout pad for Detection Line 1 (not used, line set) Lockout pad for Detection Line 2 (red lockout screw inserted) 1. Ensure that nothing is armed or set in the XV. 2. With the XV completely disarmed, remove the spring from its respective post (item 3A, Detection Line 2). It is permissible to remove the spring from the detection beam. 3. Push the detection beam (item 3) against its respective beam stop (item 6). 4. Using a 9/64-inch allen key (hex) remove one of the red lockout screws from storage pad (item 1) and carefully thread into lockout pad (item 8). 4-20 P/N 220423 Installation 4-4.1.4.4 Cabling Detection Line 2 Only (Option 1)-Includes Lockout of Detection Line 1 P/N 220423 Item 1 2 3 3A 4 4A 5 6 7 8 1 3 3A 8 5 4 7 6 0 't I! '--':----.;~ '.ff!h, ,,,--.,., ---· IJ------:::;/'------:=l''~,-- ::7 (,. Figure 4-22. XV with Detection Line 1 Locked Out Table 4-3. Cabling Detection Line 2 Only -Option 1 Description 2 Lockout screw pad (shown with one red lockout screw removed) Actuation Latch Spring and beam for Detection Line 2 (set with cable) Spring Post for Detection Line 2 Spring and beam for Detection Line 1 (locked out) Spring Post for Detection Line 1 (spring removed) Beam Stop for Detection Line 1 Beam Stop for Detection Line 2 Lockout pad for Detection Line 1 (red lockout screw inserted) Lockout pad for Detection Line 2 (not used, line set) 1. Ensure that nothing is armed or set in the XV. 2. With the XV completely disarmed, remove the spring from its respective post (item 4A, Detection Line 1). It is permissible to remove the spring from the detection beam. 3. Push the detection beam (item 4) against its respective beam stop (item 5). 4. Using a 9/64-inch alien key (hex) remove one of the red lockout screws from storage pad (item 1) and carefully thread into lockout pad (item 7). 4-21 January 2007 Installation 4-4.1.4.5 Cabling Detection Line 2 Only (Option 2)-Includes Lockout of Detection Line 1 January 2007 Item 1 2 3 3A 4 4A 5 6 7 8 3 3A 8 5 4 7 4A i~--'I . !·-- 2 Figure 4-23. XV with Detection Line 1 Locked Out Table 4-4. Cabling Detection Line 2 Only -Option 2 Description Lockout screw pad (shown with one red lockout screw removed) Actuation Latch Spring and beam for Detection Line 2 (set with cable) Spring Post for Detection Line 2 Spring and beam for Detection Line 1 (locked out) Spring Post for Detection Line 1 (spring removed) Beam Stop for Detection Line 1 Beam Stop for Detection Line 2 Lockout pad for Detection Line 1 (red lockout screw inserted) Lockout pad for Detection Line 2 (not used, line set) 1. Ensure that nothing is armed or set in the XV. 2. With the XV completely disarmed, remove the spring from its respective post (item 4A, Detection Line 1). It is permissible to remove the spring from the detection beam. 3. Push the detection beam (item 4) against its respective beam stop (item 5). 4. Using a 9/64-inch allen key (hex) remove one of the red lockout screws from storage pad (item 1) and carefully thread into lockout pad (item 7). 4-22 P/N 220423 Installation 4-4.1.5 ATTACHING MICROSWITCHES, P/N 87-120039-001 4-4.1.5.1 High Mount Location for Microswitches The High Mounted Microswitch mounts with the paddle(s) facing up into the Cam/Flag. When in the 'Set' position, the Cam/Flag pushes down on the paddle(s) of the microswitch. When the Cam/Flag is released, the microswitch(es) release and change position (see Figure 4-27 for wiring diagram, and Figure 4-24 for mounting). The microswitches are best mounted when the system is in the 'Released' position. Two pairs of #4 screws are included with each microswitch kit: 5/8-inch long and 1-inch long x 3/32-inch Allen Key. If mounting a single switch, use the 5/8-inch screws. If mounting two switches, use the 1-inch long screws. After mounting the microswitch, turn the Cam/Flag to the 'Set' position to ensure the paddles move far enough down to change the phase of the microswitch. Use the included pigtail assembly to connect the microswitch to the circuit being monitored. See Figures 4-26, 4-27, 4-28, and 4-29 for wiring diagrams. Note: It is recommended that the pigtails be threaded into the port before attempting to plug it onto the microswitch contacts. All splices and connections should be made in a separate approved electrical box connected by EMT or other approved conduit. See NFPA 70 and NFPA 72 for proper wiring guidelines. l-~-- 1;_ ~5 i -? C I"\ -- ... ,'-. ·'l .; -A~-I --~~-r::: HIGH MOUNT MICROSWITCH HIGH MOUNT MICROSWITCH RELEASED POSITION SET POSITION Figure 4-24. High Mount Microswitch, 'Released' and 'Set' Positions P/N 220423 4-23 January 2007 Installation 4-4.1.5.2 Deep Mount Location for Microswitches A CAUTION January 2007 The Deep Mounted Microswitch mounts with the paddle(s) facing down, away from the Cam/Flag and trigger. When in the 'Set' position, the trigger pin pushes up on the paddle(s) of the microswitch. When the Cam/Flag is released, the microswitch(es) release and change position. See Figure 4-27 for wiring diagram. See Figure 4-25 for mounting information. The microswitches should be mounted when the system is in the 'Released' position. Two pairs of #4 screws are included with each microswitch kit: 5/8-inch long and 1-inch long x 3/32-inch Allen Key. If mounting a single microswitch, use the 5/8-inch screws. If mounting two microswitches, use the 1-inch long screws. After mounting the microswitch, turn the Cam/Flag to the 'Set' position to ensure the paddles move far enough down to change the position of the microswitch. Use the included pigtail assembly to connect the Microswitch to the circuit being monitored. See Figure 4-29 to see the terminal type microswitch positions when the XV Control System is in the Set and Released states. See Figures 4-26, 4-27, 4-28, and 4-29 for general wiring diagrams. See Figures Figure 4-31 and Figure 4-32 for initiating and releasing wiring diagrams. Note: It is recommended that the pigtails be threaded into the port before attempting to plug it onto the microswitch contacts. All splices and connections should be made in a separate electrical junction box connected by EMT or other approved conduit. See NFPA 70 and 72 for proper wiring guidelines. Mounting the microswitch with the pigtails attached and inserted into the outlet is recommended. When setting the Cam/Flag, make sure the trigger pin turns under the microswitch paddle(s) and pushes up to set the microswitch. If the trigger pin is "above" or between the paddle and the microswitch, the microswitch will not change position upon actuation of the XV Control System which could result in system malfunction. 4-24 P/N 220423 DEEP MOUNT MICROSWITCH P/N 220423 RELEASED POSITION PIN ENGAGING MICROSWJTCH PADDLE DEEP MOUNT MICROS WITCH SET POSITION Figure 4-25. Deep Mount Microswitch, 'Released' and 'Set' Positions 4-25 Installation January 2007 Installation 4-4.1.6 WIRING MICROSWITCHES These are used when it is necessary to open or close electrical circuits. The following are examples, but not limited to: • Electric appliance shutdown • Make up air shutdown • Electric gas valve shutdown • Shuntbreaker/relay Note: Not for alarm initiation. ELECTRICAL I CONNECTOR ,-----------, RED L . BROWN L . BROWN/WHITE ~BLACK \ YELLOW YELLOW/WHITE WHITE BLUE BLUE/WHITE Figure 4-26. Microswitch Kit, P/N 87-120039-001, 87-120039-501 Table 4-5. Electrical Ratings for Microswitch Kit, P/N 87-120039-001 and 87-120039-501 Janua ry 2007 125/250 Vac 250 Vac 125 Vac COMMON WHITE BLU E BLUE/WHITE 20-1/2 Amps RE D ~-C_L_O_S_E_D __ LT. BROWN 1-1/2 HP 1/2 HP LT. BROWN/WHITE OPEN BLACK ..__ _____ YELLOW YELLOW/WHffE SWITCH POSITION WHEN XV CAM/FLAG IS IN 'RELEASED' POSITION Figure 4-27. Microswitch on Released Position 4-26 P/N 220423 P/N 220423 Microswitch to be used for: • Alarm initiation • Solenoid release Not to be used for: • Electric appliance shutdown • Make up air shutdown • Electric gas valve shutdown • Shuntbreaker/relay Figure 4-28. Microswitch in Released Position, P/N 87-120047-001 Table 4-6. Electrical Ratings for Microswitch P/N 87-120047-001 250 Vac 250 Vac 125 Vac CLOSED ~-----T2 OPEN ~------T4 15 Amps 1/2 HP 1/2 HP COMMON T1 SWITCH POSITION WHEN XV CAM/FLAG IS IN 'RELEASED' POSITION Figure 4-29. Microswitch (Terminal Type) Position in Released Position 4-27 Installation January 2007 Installation 4-4.1. 7 A MOUNTING THE SOLENOID, P/N 83-100034-001 The Solenoid can be used in conjunction with mechanical detection or if mechanical detection or a Remote Manual Release is not needed. Red lockout screws are mounted in the control system. The Solenoid includes an attached mounting bracket. Included in the hardware kit are two Allen screws. The Solenoid operates on 24 Vdc only. Connection to a higher voltage can result in non-operation, or burning out of the coil. WARNING Work on the Solenoid should never take place while the system is in the 'Set• and ready position. The Solenoid operates directly on the latch. Ensure that the System Nitrogen Cartridge is removed and the Cam/Flag assembly is released or locked out with the Keeper Pin (P/N 60-9197108-000). January 2007 1. Using a 3/32-inch Allen key, position the Solenoid behind the High-Pressure Nitrogen Tubing, aligning the mounting bracket with the mounting screw holes on the actuator mounting pad (see Figure 4-30). 2. Secure the Solenoid and bracket assembly to the XV Control System enclosure with the enclosed 3/32-inch Allen screws. 3. Dress the wires from the Solenoid up above the internal nitrogen hose, along the bottom of the XV and in front of the high mount microswitch mounting pad. 4. Using a cable tie, secure the Solenoid wires to the internal nitrogen hose. Note: Wiring of the Solenoid must be done according to NFPA 72, National Fire Alarm Code and NFPA 70, National Electrical Code. Wiring the Solenoid through a Microswitch is required. The solenoid coil is 24 Vdc at 1.5 Amp and at 70°F (21 °C). 5. Wire the Solenoid to the microswitch: -Wire one lead from the Solenoid to terminal Tl of the microswitch. -Wire the second lead from the Solenoid through Knockout 1 or Knockout 2 through the conduit and into an approved control panel. -Finish the releasing loop by attaching a wire to T4 of the microswitch, through the conduit and into an approved control panel. See Figure 4-30. Releasing the XV Control System opens the contact and stops the releasing current. 4-28 P/N 220423 TO JUNCTION BOX OR CONTROL PANEL i ;f; ·---<~t-\ ,r..V, '· , ... 1/lll.'( ft?.' (~J '1j' ,~·-. \~ ~ I [' ~ I '\ ) ~,,....,.._ •I t_.il) 0 1 '!1 .1 1 · a') , tt rY _.;:, .~,-(;':} 1 . "''~' ( ~ .:,, --=f-2Ji ' --,( ______ ,,.-_::::) I ~i\} -.._\ ~ ...._ r-'° -._._J--...,.,- f I}. -d .: ~::~ . .,, : .... t21r f 7:) i ': -\\..:::::::_, 'J / ~--- ti•---\ \ ~-~r :-" -,--..., , ~- I ---'1. KNOCKOUT 1 ' ~· .....,.. , ov; CABLE TIE Figure 4-30. Solenoid Mounted and Wired in the XV Control System Installation Note: Dress the wires from the Solenoid down along in front of the high mount microswitch mounting pad and out through Knockout 1 or Knockout 2. Refer to Figure 4-31 and Figure 4-32 for initiation and releasing wiring diagrams. P/N 220423 4-29 January 2007 Installation January 2007 WIRE TYPE KEY ALARM WIRES TO EOL AND/OR OTHER DEVICES MICROSWITCH (INTERNAL) ALARM WIRES FROM CONTROL PANEL CLOSED TERMlNAL 2 r--ATTACH EOL TO TERMINAL 2 I ~ . -. -~ \ OF MICROSWITCH DETECTIO LOOP TERMINALS :.i , , i / EO ''-\· ' ...... ___ .... ~ .,,,,,,,,, FLAG DISENGAGED BY XV ATTACH ONE SIDE OF A~R~:u,:o f L ATTACH ONE s10E oF ALARM c1Rcurr TO TERMINAL 1 OF MICROSWITCH EOL TO TERMINAL 4 OF MICROSWITCH OPEN TERMINAL4 COMMON TERMINAL 1 SWITCH POSITION WHEN XV FLAG/CAM IS IN RELEASED POSITION Figure 4-31. Alarm Wiring with Terminal Type Microswitch WIRE TYPE KEY ALARM WIRES TO XV SOLENOID AND/OR OTHER DEVICES MICROSWITCH (INTERNAL) ALARM WIRES FROM CONTROL PANEL XV SOLENOID PIN 83-100034--001 \ 24 VDC ONLY ---\ \ OPEN TERMINAL 2 TERMINAL 2 NOT USED \ ). 1 I \.. '~ ~~ ~ iL.-/---· 6)-- RELEASING CIRCUIT IN COMPATIBLE CONTROL PA EL ( 24 VDC ONLY) SPLICE SOLENOID LEAD TO RELEASING CIRCUIT LI ATTACH RELEASING CIRCUIT TO TERMINAL 4 OF MICROSWITCH CLOSED TERMINAL 4 ATTACH SOLENOID LEAD TO TERMINAL 1 OF MICROSWITCH COMMON TERMINAL 1 SWITCH POSITION WHEN XV FLAG/CAM IS IN SET POSITION Figure 4-32. Release Wiring with Terminal Type Microswitch 4-30 P/N 220423 Installation 4-4.1.7.1 Locking Out Detection Lines 1 and 2 --- 3 3A 2 5 8 4 SOLENOID 7 Figure 4-33. Locking Out Detection Lines 1 and 2 with Solenoid Mounted in XV Table 4-7. Locking Out Detection Lines 1 and 2 Item Description 1 Lockout screw pad (shown with red lockout screws removed) 2 Actuation Latch 3 Spring and beam for Detection Line 2 (locked out) 3A Spring Post for Detection Line 2 (spring removed) 4 Spring and beam for Detection Line 1 (locked out) 4A Spring Post for Detection Line 1 (spring removed) 5 Beam Stop for Detection Line 1 6 Beam Stop for Detection Line 2 7 Lockout pad for Detection Line 1 (red lockout screw inserted) 8 Lockout pad for Detection Line 2 (red lockout screw inserted) P/N 220423 4-31 January 2007 Installation 1. Ensure that nothing is armed or set in the XV. 2. With the XV completely disarmed, remove the spring from its respective posts (item 3A, Detection Line 2, and item 4A, Detection Line 1). It is permissible to remove the spring from the detection beam. 3. Push the detection beam (item 4) against its respective beam stop (item 5). 4. Push the detection beam (item 3) against its respective beam stop (item 6). A CAUTION A CAUTION January 2007 5. Using a 9/64-inch alien key (hex) remove red lockout screws from storage pad (item 1) and carefully thread into lockout pads (items 7 and 8). Never lock out a detection line that is being used in a fire protection system. Refer to the appropriate DIOMs for instructions on disabling the system for service, repair, and maintenance. 4-32 P/N 220423 4-4.2 4-4.2.1 P/N 220423 Installation Optional Equipment Installation INSTALLING REMOTE MANUAL RELEASE, P/N 875572 The Remote Manual Release is equipped with a safety pin and seal wire which must be removed to permit installation of the control cable from the XV Control System. Note: The Remote Manual Release is optional if the XV Control System (local manual release) is in a clearly visible, easily accessible, unobstructed location. If it is not, a Remote Manual Release must be used for mechanical systems. Install the Remote Manual Release as outlined in Steps 1 through 9 (see Figure 4-34). 1. Mount the Remote Manual Release at a means of egress, on a clear, unobstructed exit location between 42 -48 inches (1067 -1219 mm) above the floor. Refer to NFPA 17A and NFPA 96, latest editions.The cable can enter the handle from the side hole in the snap- out cover or from the rear of the handle. If the cable is to enter from the rear, perform alternate Steps 1-a and 1-b, otherwise, proceed to Step 2. a. Drill a hole in the wall opposite the position of the Remote Manual Release handle plug (when mounted). a. Attach a 1/2-inch EMT adapter to the hole in the wall. 2. Mount the back plate to the wall using bolts or No. 10 self-tapping wood screws of required length. 3. Remove the Corner Pulley covers to aid in installing the 1/16-inch steel cable through the system. 4. Feed the 1/16-inch steel cable through the Remote Manual Release through 1/2-inch conduit or EMT to the XV Control System. Use Corner Pulleys (P/N 844648) for all changes in direction. Leave at least 12-inches of 1/16-inch steel cable coming out of the Remote Manual Release. Note: The Remote Manual Release cable attaches to the latch of the XV Control System. The Remote Manual Release uses Port 5 of the XV Control System. REMOTE MANUAL / RELEASE ~ (KNOCKOUT 5) • .t --· • • -.. ..:.•, .•• -.... --. 1:.·. ~ .• •-·,{,=--"' ,_ ::·~-~F ------·---___ I 1 ·_,.----=..c.....'.:::::f - '.,. 1 ~1 ~ REMOTE MANUAL f O RELEASE CABLE ~ ACTUATION LATCH . l I 1-1/4 in. (32 mm) -,------ CRIMP Figure 4-34. Remote Manual Release with Detection Lines 1 and 2 Locked Out 5. There is a through hole in the end of the actuation latch. Carefully feed the control cable through the hole in the actuation latch. 4-33 January 2007 Installation January 2007 Note: It is important that the control cable slips easily through the hole in the end of the actuation latch. The actuation latch must be able to operate without interference from the control cable. Later, the movement of the actuation latch assembly will be tested before completing the setting of the XV Control System. Approximately 1-1/4 inches (32 mm) of control cable (with crimp end not included) should be left under the actuation latch, when in the 'Released' position. 6. Slip a Crimp Sleeve (P/N 214951) over the end of the control cable. 7. Making a loop, slip the end back through the Crimp Sleeve. 8. Use the Crimping Tool (P/N 253538) to fasten the Crimp Sleeve to the control cable. 9. Cut the loop off of the crimped cable assembly. Cut any loose ends off as close to the Crimp Sleeve as possible. 10. If a second Remote Manual Release is required, use the Tee Pulley assembly (P/N 843791). 4-34 P/N 220423 Components 2-3.1.8.3 Thermo-Bulb Links, P/N 87-12009X-XXX P/N 220423 UL Listed and FM Approved Thermo-Bulb Links, shown in Figure 2-22, are used in conjunction with Universal-Link Housing Kits (P/N 87-120064-001) and/or Detector Housing Kits (P/N 804548). The links are held together with a liquid-filled glass tube (Thermo-Bulb), which bursts at a predetermined temperature, allowing the two halves of the link to separate. The types of Thermo-Bulb links are: • Rapid Response • Standard Response These Thermo-Bulb links are available in various temperature ratings with a minimum/maximum load rating of 0 lb./50 lb. (0 kg/23kg). THERMO-BULB THERMO-BULB Figure 2-22. Thermo-Bulb Link, P/N 87-12009X-XXX 2-21 January 2007 Industrial Dry Chemical Cylinder and Valve Assembly DESCRIPTION The cylinder and valve assembly is equ ipped with a plated forged brass valve, pressure gauge, fusible plug relief device, and a steel alloy cylin der shell. The cylinder conforms to DOT Specification 4BW-360. The assembly is pressurized with Nitrogen to 360 PSIG (24 .8 bar gauge) at 70°F (21 .1 °C). The cylinder va lve mates with a discharge adapter designed for use with Kidde® Pre- Engin eered Fire Suppression Systems. The cylinder valve is also designed to accept any of the Pre-Engi- neered System control heads. Cylinder/ Type of Charge or Fill Valve Model Part Number Powder Weight of Powder (lb.) IND-21 486573 ABC 21 IND-25 486570 BC 25 IND-45 486574 ABC 45 IND-50 486571 BC 50 IND-70 83-1 00018-001 ABC 68 IND-75 83-1 00019-001 BC 75 This literature is provided for informational purposes only. KIDDE-FENWAL, INC. assumes no responsibility for the product's suitability for a particular application. The product must be properly applied to work correctly. If you need more information on this product, or if you have a particular problem or question, contact KIDDE-FENWAL, INC., Ashland, MA 01 721. Telephone: (508) 881-2000. K-83-001 Rev AB © 2007 Kidde-Fenwal Inc. Printed in USA ~ Kidde Fire Systems A UTC Fire & Security Company Nominal Dia. (in.) A 9 9 9 9 12.3 12.3 Effective: March 2007 K-83-001 "B" Overall Wall Assembly Mounting Height (in .) Bracket Part B Number 17.6 486487 17.6 486487 30.8 486488 30.8 486488 30.2 87 -1 00009-001 30.2 8 7 -1 00009-001 Kidde Fire Systems A UTC Fire & Security Company 400 Main Street Ashland, MA 01721 Ph: 508.881 .2000 Fax: 508.881 .8920 www.kiddefiresystems.com Industrial Dry Chemical Mounting Bracket Kits DESCRIPTION 1,_ Kidde Fire Systems A UTC Fire & Security Company i i "C" "D" l Effective: March 2007 K-83-002 A mounting bracket kit is used for mounting all cylinder and valve assemblies. The kit consists of a steel bracket with a shelf to hold the cylinder bottom. A cylinder strap is used to secure the cylinder to the bracket. Prior to instal- lation, ensure that the wall or other mounting surface will support the recommended load specified in the table. Mount the bracket to the surface using three (3) 3/8-in . bolts or screws. .406 DIA. TRU (3) WTC HOLES (TYP) FLEXIBLE STRAP 3/8" FASTENING \ HARDWARE (TO ~WALL) Mounting Cylinder/Valve Dimension Dimension Bracket Part Model A B (in.) Number 486487 IND-21 13.12in. 11 .50 in. IND-25 486488 IND-45 19.62 in. 18.00 in. IND-50 87-100009-001 IND-70 21 .00 in. 18.80 in. IND-75 This literature is provided for informational purposes only. KIDDE-FENWAL, INC. assumes no responsibility for the product's suitability for a particular application. The product must be properly applied to work correctly. If you need more information on this product, or if you have a particular problem or question, contact KIDDE-FENWAL, INC., Ashland, MA 01721 . Telephone: (508) 881-2000. K-83-002 Rev AB © 2007 Kidde-Fenwal Inc. Printed in USA l "A" • • I l ~· "B" l Dimension C (in.) 9.75 in . 9.75 in . 13.25 in. Dimension Recommended D (in.) Wall-Support Load 8.12 in. 65 lb. 8.12 in. 130 lb. 12.50 in. 225 lb. Kidde Fire Systems A UTC Fire & Security Company 400 Main Street Ashland, MA 01721 Ph: 508.881 .2000 Fax: 508.881.8920 www.kiddefiresystems.com Industrial Dry Chemical Discharge Adapter Kits P/N: 844908 DESCRIPTION The discharge adapter provides a means to connect 3/4- inch discharge pipe ( or 1-inch pipe with a concentric reducer or reducing bushing) to any Industrial Dry Chem- ical cylinder and valve assembly. The discharge-adapter kit consists of a male, 3/4-inch NPT, brass, discharge-valve-outlet adapter and a steel flange plate for securing the discharge adapter to the valve outlet. This literature is provided for informational purposes only. KIDDE-FENWAL, INC. assumes no responsibility for the product's suitability for a particular application. The product must be properly applied to work correctly. If you need more information on this product, or if you have a particular problem or question, contact KIDDE-FENWAL, INC., Ashland, MA 01721. Telephone: (508) 881-2000. K-83-003 Rev AB © 2007 Kidde-Fenwal Inc. Printed in USA ~ Kidde Fire Systems A UTC Fire & Security Company Effective: March 2007 K-83-003 ~¾" NPT I ► ~ \~FLANGE PLATE O-RING . \ADAPTER Kidde Fire Systems A UTC Fire & Security Company 400 Main Street Ashland, MA 01721 Ph: 508.881 .2000 Fax: 508.881 .8920 www.kiddefiresystems.com Industrial Dry Chemical Total-Flooding Nozzle P/N: 83-100005-001 DESCRIPTION The Total-Flooding (TF) Nozzle is designed to uniformly discharge Kidde® dry chemical suppression agent throughout an enclosed volume. This nozzle is to be mounted at ceiling level (unless otherwise listed) with the orifice tip pointed vertically down. The TF Nozzle is also used to protect the work area volume for open face spray booth applications and for vehicle spray booth applica- tions. Each TF Nozzle is factory-equipped with a blow-off cap to protect the nozzle orifices and to prevent moisture buildup in the discharge piping . / PROTECTIVE CAP This literature is provided for informational purposes only. KIDDE-FENWAL, INC. assumes no responsibility for the product's su itability for a particular application. The product must be properly applied to work correctly. If you need more information on this product, or if you have a particular problem or question, contact KIDDE-FENWAL, INC., Ashland, MA 01721 . Telephone: (508) 881 -2000. K-83-012 Rev AC © 2011 Kidde-Fenwal Inc. Printed in USA ~ Kidde Fire Systems A UTC Fire & Security Company Effective: March 2011 K-83-012 BLOW-OFF CAP Kidde Fire Systems A UTC Fire & Security Company 400 Main Street Ashland, MA 01721 Ph: 508.881 .2000 Fax: 508.881 .8920 www kiddefiresystems. com Industrial Dry Chemical Fusible Link Housing Kit with Fusible Link P/N: 804548 DESCRIPTION UL Listed and FM Approved Fusible Links are used in conjunction with the Fusible Link Housing Kit. The Fus- ible Links are held together with a low melting alloy, which melts at a predetermined temperature, allowing the two halves of the link to separate. Fusible Links are available in various temperature ratings as shown in table. There are two temperature designations which apply to both fusible links and quartizoid bulb links. One tempera- ture is called the rating temperature, and the other is called the maximum exposure temperature. 1/2" EMT CONNECTOR~ (Not Supplied) ~ ~ LCABLETO ACTUATING DEVICE rLOCKNUT 11+-3" MIN.-, ~ I I I CRIMP TYPE __j t I CABLE CONNECTOR ML LINK_/ Maximum Exposure Fusible Link Rating Temperature 165°F (74°C) 100°F (38°C) 212°F (100°C) 150°F (65°C) 306°F (1 82°C) 300°F (149°C) 500°F (260°C) 440°F (226°C) This literature is provided for informational purposes only. KIDDE-FENWAL, INC. assumes no responsibility for the product's suitability for a particular application. The product must be properly applied to work correctly. If you need more information on this product, or if you have a particular problem or question, contact KIDDE-FENWAL, INC., Ashland, MA 01721. Telephone: (508) 881-2000. K-83-014 Rev AB © 2007 Kidde-Fenwal Inc. Printed in USA ~ Kidde Fire Systems A UTC Fire & Security Company Effective: March 2007 K-83-014 LOCKNUT\ I 1/2" EMT CONNECTOR (Not Supplied) \_ CRIMP TYPE 1/16" CABLE T~ ANOTHER DE~ECT~ OR REMOTE MANUAL CONTROL CABLE CONNECTOR .._____..~~ Part Number 282661 282662 282664 282666 Load Rating Minimum Maximum 10 lb. 40 lb. 10 lb. 40 lb. 10 lb. 40 lb. 10 lb. 40 lb. Kidde Fire Systems A UTC Fire & Security Company 400 Main Street Ashland, MA 01721 Ph: 508.881 .2000 Fax: 508.881.8920 www kiddefiresystems. com Industrial Dry Chemical Mechanical, Remote Manual Release PIN: 875572 DESCRIPTION The Mechanical, Remote Man ual Re lease is provided as a means of manually actuating the system from a remote location. The Mechanical, Remote Manual Release is attached to the primary control head with 1 /16-inch cable. To actuate the system through the Mechanical, Remote Manual Release, pu ll out the ri ng pin and pull hard on the handle. Each manual release is supplied with a separate name- plate. This nameplate must be attached to the mounting surface 1 inch above or below the pu ll station. An additional Mechanical, Remote Manual Release may be installed with a Kidde® Tee Pulley (P/N 843791 ). This literature is provided for informational purposes only. KIDDE-FENWAL, INC. assumes no responsibility for the product's suitability for a particular application. The product must be properly applied to work correctly. If you need more information on this product, or if you have a particular problem or question, contact KIDDE-FENWAL, INC., Ashland, MA 01721. Telephone: (508) 881-2000. K-83-021 Rev AB © 2007 Kidde-Fenwal Inc. Printed in USA ~ Kidde Fire Systems A UTC Fire & Security Company Effective: March 2007 K-83-021 Kidde Fire Systems A UTC Fire & Security Company 400 Main Street Ashland, MA 01721 Ph: 508.881 .2000 Fax: 508.881 .8920 www.kiddefiresystems.com Industrial Dry Chemical Corner Pulley PIN 844648 DESCRIPTION The Corner Pulley is used to change the direction of the system cable runs . The cable's protective conduit (1 /2- inch EMT) is attached to the corner pulley with the pro- vided coupling nuts. The Corner Pulley is equipped with a ball-bearing pulley for minimum resistance to the cable travel. COVER SCREW I I 2.75" (70mm) APPROX. This literature is provided for informational purposes only. KIDDE-FENWAL, INC. assumes no responsibility for the product's suitability for a particular application. The product must be properly applied to work correctly. If you need more information on this product, or if you have a particular problem or question, contact KIDDE-FENWAL, INC., Ashland, MA 01721 . Telephone: (508) 881-2000. K-83-025 Rev AB © 2007 Kidde-Fenwal Inc. Printed in USA I~ Kidde Fire Systems 1" 2-2 A UTC Fire & Security Company Effective: March 2007 0.62" (16mm) E.M.T. CONNECTIONS COMPRESSION TYPE Kidde Fire Systems K-83-025 A UTC Fire & Security Company 400 Main Street Ashland, MA 01721 Ph: 508.881 .2000 Fax: 508.881 .8920 www kiddefiresystems. com