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2288 LINDSAY DR; ; FPR2020-0031; Permit
PERMIT REPORT 4'L(PZ-ity of Carlsbad Print Date: 09/14/2020 Permit No: FPR2020-0031 Job Address: 2288 LINDSAY DR, CARLSBAD, CA 92008-7111 Status: Closed - Finaled Permit Type: FIRE-Construction Residential Work Class: Single Family Fire Sprinkli Parcel U: 2121012500 Track U: Applied: 05/04/2020 Valuation: $0.00 Lot U: Issued: 05/18/2020 Occupancy Group: Project U: Finaled Close Out: 09/14/2020 Uof Dwelling Units: Plan U: Bedrooms: Construction Type: Bathrooms: Orig. Plan Check U: Inspector: Plan Check U: Final Inspection: Project Title: Description: CAMINO HILLS GARAGE - NEW GARAGE SPRINKLERS (5 HEADS) Applicant: FPContractor: TCB INDUSTRIES LLC TCB INDUSTRIES LLC TIMOTHY LEITERMAN 19465 N INDIAN CANYON DR, U I & J 19465 N INDIAN CANYON DR, U I & J NORTH PALM SPRINGS, CA 92258 NORTH PALM SPRINGS, CA 92258 (909) 709-4522 (909) 709-4522 FEE AMOUNT FIRE NFPA 13D Single Family System (lnsp/Bldg) $125.00 FIRE NFPA 13D Single Family System (Plan Review) $246.00 Total Fees: $371.00 Total Payments To Date: $371.00 Balance Due: $0.00 Fire Department Page 1 of 1 1635 Faraday Avenue, Carlsbad CA 92008-7314 1 760-602-4665 1 760-602-8561 f I www.carlsbadca.gov Fire - Fire Sprinkler Hydraulics Calculation Program RM Fire Sprinkler Design Elite Software Development, Inc. CARLSBAD GARAGE La Verne, CA 91750 Page 2 General Project Data Report General Data Project Title: CARLSBAD GARAGE Project File Name: GARAGE. .fiw Designed By: RYAN MALEEH Date: APRIL 29, 2020 Code Reference: NFPA 13D (2016) Approving Agency: Client Name: GARAGE Phone: Address: (2 SPRINKLERS) City, State Zip Code: Company Name: TCB INDUSTRIES, LLC Representative: TIM LEITERMAN Company Address: 19465 N. INDIAN CANYON DRIVE City And State: N. PALM SPRINGS, CA 92258 Phone: 760-671-7741 Building Name: CARLSBAD GARAGE Building Owner: Contact at Building: Phone at Building: Address Of Building: 2288 LINDSAY DRIVE City, State Zip Code: CARLSBAD, CA 92008 Project Data Description Of Hazard: RESIDENTIAL Sprinkler System Type: Wet Design Area Of Water Application: 181 ft2 Maximum Area Per Sprinkler: 130 ft2 Default Sprinkler K-Factor: 4.20 K Default Pipe Material: BLAZEMASTER CPVC Inside Hose Stream Allowance: 0.00 gpm Outside Hose Stream Allowance: 5.00 gpm In Rack Sprinkler Allowance: 0.00 gpm Sprinkler Specifications Make: TYCO Model: TY2231 Size: 1/2" Temperature Rating: 200 F Water Supply Test Data Source Of Information: CITY OF CARLSBAD Test Hydrant ID: Date Of Test: 04-29-2020 Hydrant Elevation: 0 ft Static Pressure: 109.00 psi Test Flow Rate: 0.00 gpm Test Residual Pressure: 0.00 psi Calculated System Flow Rate: 31.01 gpm Calculated Inflow Residual Pressure: 57.79 psi Calculation Project Data Calculation Mode: Demand HMD Minimum Residual Pressure: 9.56 psi Minimum Desired Flow Density: 0.05 gpm/ft2 Number Of Active Nodes: 12 Number Of Active Pipes: 11 Number Of Inactive Pipes: 0 Number Of Active Sprinklers: 2 Number Of Inactive Sprinklers: 0 Fire - Fire Sprinkler Hydraulics Calculation Program Elite Software Development, Inc. I RM Fire Sprinkler Design CARLSBAD GARAGE ILa Verne, CA 91750 Page Fire Sprinkler Input Data Node lnputData Area Group Sprinkler Pressure Node Elev (ft) Non-Sprinkler Node Node Description Branch Dia . KFactor (K) Estimate (psi) Branch Non- Flow (gpm) No. Branch Description (in) Branch Len. Branch Stnd Stnd Fittings Branch Sprk (ft) Fittings (ft) KFactor (K) 1 Sprinkler ---- 4.20 9.62 8.00 0.00 0.000 0.0 ---- 0.0 0.00 2 Sprinkler ---- 4.20 9.56 8.00 0.00 0.000 0.0 ---- 0.0 0.00 No Discharge ---- N/A 9.57 8.50 0.00 0.000 0.0 ---- 0.0 0.00 10 No Discharge ---- N/A 9.57 8.50 0.00 0.000 0.0 ---- 0.0 0.00 20 No Discharge ---- N/A 9.87 8.50 0.00 0.000 0.0 ---- 0.0 0.00 50 No Discharge ---- N/A 12.59 8.50 0.00 0.000 0.0 ---- 0.0 0.00 55 No Discharge ---- N/A 17.19 2.00 0.00 0.000 0.0 ---- 0.0 0.00 60 Non-Sprinkler ---- N/A 18.93 1.00 5.00 0.000 0.0 ---- 0.0 0.00 70 No Discharge ---- N/A 23.44 -3.00 0.00 0.000 0.0 ---- 0.0 0.00 80 No Discharge ---- N/A 26.87 -3.00 0.00 0.000 0.0 :--- 0.0 0.00 90 No Discharge ---- N/A 48.88 -3.00 0.00 0.000 0.0 ---- 0.0 0.00 100 No Discharge ---- N/A 57.79 -3.00 0.00 0.000 0.0 ---- 0.0 0.00 Fire - Fire Sprinkler Hydraulics Calculation Program RM Fire Sprinkler Design La Verne, CA 91750 Elite Software Development, Inc CARLSBAD GARAGE Page 4 Fire Sprinkler Output Data Overall Node Groupings Output Data Pipe Segment Pipe Beg. End. Type Node Node Group Pipe Sprinkler Flow Rate At Beg. (gpm) Flow Node (gpm) Non-Sprinkler Out (+) (gpm) Flow In (-) (gpm) Beg. Node Residual Pressure (psi) Imbalance Flow At Beg. Node (gpm) 1 5 0 -13.03 13.03 0.00 0.00 9.62 2 10 0 -12.99 12.99 0.00 0.00 9.56 0.00088 5 1 0 5 20 0 13.03 -13.03 0.00 0.00 0.00 9.57 0.00000 10 2 0 10 20 0 12.99 -12.99 0.00 0.00 0.00 9.57 -0.00086 20 5 0 20 10 0 20 50 0 13.03 12.99 -26.01 0.00 0.00 0.00 9.87 0.00000 50 20 0 50 55 0 26.01 -26.01 0.00 0.00 0.00 12.59 0.00000 55 50 0 55 60 0 26.01 -26.01 0.00 0.00 0.00 17.19 0.00000 60 55 0 60 70 0 26.01 -31.01 0.00 5.00 0.00 18.93 0.00000 70 60 0 70 80 0 31.01 -31.01 0.00 0.00 0.00 23.44 0.00000 80 70 0 80 90 0 31.01 -31.02 0.00 0.00 0.00 26.87 -0.00720 90 80 0 90 100 0 31.02 -31.01 0.00 0.00 0.00 48.88 0.00720 100 90 0 31.01 0.00 0.00 -31.01 57.79 Fire - Fire Sprinkler Hydraulics Calculation Program Elite Software Development, Ii RM Fire Sprinkler Design CARLSBAD GARAGE La Verne, CA 91750 - Page 5 Fire Sprinkler Output Data Overall Pipe Output Data Beg. Nodal Spk/Hose Residual Nom. Dia. q (gpm) F. Lift Pipe-Len. PF-(psi) End. KFactor Elevation Discharge Pressure Inside Dia. Q (gpm) (psi/ft) Fit-Len. PE-(psi) (feet) Node (K) (gpm) (psi) C-Value Velocity Fittings Tot-Len. PT-(psi) (fps) Type-Grp (ft) 1 4.20 8.00 13.03 9.62 1.00 13.03 0.03079 0.50 0.169 5 0.00 8.50 0.00 9.57 1.101 13.03 1 5.00 -0.217 BLAZEMASTER CPVC 150 4.39 0 5.50 -0.047 2 4.20 8.00 12.99 9.56 1.00 12.99 0.03061 0.50 0.230 10 0.00 8.50 0.00 9.57 1.101 12.99 E 7.00 -0.217 BLAZEMASTER CPVC 150 4.38 0 7.50 0.013 5 0.00 8.50 0.00 9.57 1.00 0.00 0.03079 4.83 0.303 20 0.00 8.50 0.00 9.87 1:101 13.03 1 5.00 0.000 BLAZEMASTER CPVC 150 4.39 0 9.83 0.303 10 0.00 8.50 0.00 9.57 1.00 0.00 0.03062 4.83 0.301 20 0.00 8.50 0.00 9.87 1.101 12.99 1 5.00 0.000 BLAZEMASTER CPVC 150 4.38 0 9.83 0.301 20 0.00 8.50 0.00 9.87 1.00 0.00 0.11069 14.58 2.721 50 0.00 8.50 0.00 12.59 1.101 26.01 E 10.00 0.000 BLAZEMASTER CPVC 150 8.77 0 24.58 2.721 50 0.00 8.50 0.00 12.59 1.00 0.00 0.11069 6.50 1.782 55 0.00 2.00 0.00 17.19 1.101 26.01 C 9.60 2.815 BLAZEMASTER CPVC 150 8.77 0 16.10 4.597 55 0.00 2.00 0.00 17.19 1.00 0.00 0.15682 2.00 1.302 60 0.00 1.00 5.00 18.93 1.025 26.01 ET 6.30 0.433 TYPE L COPPER 150 10.11 0 8:30 1.735 60 0.00 1.00 5.00 18.93 1.00 5.00 0.21711 10.00 2.779 70 0.00 -3.00 0.00 23.44 1.025 31.01 EG 2.80 1.732 TYPE LCOPPER 150 12.06 0 12.80 4.511 70 0.00 -3.00 0.00 23.44 1.25 0.00 0.05477 50.00 3.432 80 0.00 -3.00 0.00 26.87 1.360 31.01 3E 12.66 0.000 SCH. 40 PVC 150 6.85 0 62.66 3.432 80 Meter -3.00 26.87 31.02 90 22.00 psi -3.00 48.88 90 0.00 -3.00 0.00 48.88 1.00 0.00 0.25090 30.00 8.907 100 0.00 -3.00 0.00 57.79 0.995 31.01 TG 5.50 0.000 TYPE K COPPER 150 12.80 0 35.50 8.907 Fitting Legend: F = 45 Degree Elbow, E = 90 Degree Elbow, L = Long Turn Elbow, T = Tee or Cross, B = Butterfly Valve, G = Gate Valve, C = Check Valve Fire-..Fire Sprinkler Hydraulics Calculation Program -- Elite Software Development, Inc." RM Fire Sprinkler Design CARLSBAD GARAGE La Verne, CA 91750 Pa e6 Fire Sprinkler Output Data :71 Overall Sprinkler Output Data Sprinkler Flowing Area Group Sprinkler Sprinkler Residual Flowing Flowing Sprinkler Code KFactor (K) Elevation Pressure Area (ft) Density Discharge Node No. (feet) (psi) (gpm/ft2) (gpm) 1 4.20 8.00 9.62 130.00 0.100 13.03 Sub Totals For Non-Group 130.00 0.100 13.03 2 4.20 8.00 9.56 130.00 0.100 12.99 Sub Totals For Non-Group 130.00 0.100 12.99 Totals For All Groups 0.100 26.01 Fire - Fire Sprinkler Hydraulics Calculation Program - RM Fire Sprinkler Design Elite Software Development, Inc. CARLS8AD GARAGE La Verne, CA 91750 Page 7 Fire Sprinkler Output Summary LHydrau!icauy!9st Demanding Sprinkler Node HMD Sprinkler Node Number: 2 HMD Actual Residual Pressure: 9.56 psi HMD Actual GPM: 12.99 gpm LSprinklerSunimary Sprinkler System Type: Wet Specified Area Of Application: 181.00 f12 Minimum Desired Density: 0.050 gpm/ft2 Application Average Density: 0.144 gpmlft2 Application Average Area Per Sprinkler: 90.50 f12 Sprinkler Flow: 26.01 gpm Average Sprinkler Flow: 13.01 gpm Flow Velocity And Imbalance Summary Maximum Flow Velocity (In Pipe 90 - 100) 12.80 ft/sec Maximum Velocity Pressure (In Pipe 90-100) 1.10 psi Allowable Maximum Nodal Pressure Imbalance: 0.0100 psi Actual Maximum Nodal Pressure Imbalance: 0.0090 psi Actual Average Nodal Pressure Imbalance: 0.0016 psi Actual Maximum Nodal Flow Imbalance: 0.0072 gpm Actual Average Nodal Flow Imbalance: 0.0013 gpm Overall Network Summary Number Of Unique Pipe Sections: 11 Number Of Flowing Sprinklers: 2 Pipe System Water Volume: 7.07 gal Sprinkler Flow: 26.01 gpm Non-Sprinkler Flow: 5.00 gpm Minimum Required Residual Pressure At System Inflow 57.79 Node: psi Demand Flow At System Inflow Node: 31.01 gpm tqco Worldwide Fire Protection Contacts Products www.tyco-fire.com Series TYIFRB - 28,42,56, and 8.0 K-Factor Upright, Pendent, and Recessed Pendent Sprinklers Quick Response, Standard Coverage General Description The TYCO Series TY-FRB, 2.8, 4.2, 5.6, and 8.0 K-factor, Upright, Pendent, and Recessed Pendent Sprinklers described in this data sheet are quick response, standard coverage, deco- rative 3 mm glass bulb-type spray sprinklers designed for use in light or ordinary hazard, commercial occupan- cies such as banks, hotels, and shop- ping malls. The recessed version of the Series TY-FRB Pendent Sprinkler, where applicable, is intended for use in areas with a finished ceiling. This recessed pendent sprinkler uses one of the following: A two-piece Style 10 (1/2 inch NPT) or Style 40 (3/4 inch NPT) Recessed Escutcheon with 1/2 inch (12,7 mm) of recessed adjustment or up to 3/4 inch (19,1 mm) of total adjustment from the flush pendent position, or a A two-piece Style 20 (1/2 inch NPT) or Style 30 (3/4 inch NPT) Recessed Escutcheon with 1/4 inch (6,4 mm) of recessed adjustment or up to 1/2 inch (12,7 mm) of total adjustment from the flush pendent position. The adjustment provided by the Recessed Escutcheon reduces the accuracy to which the fixed pipe drops to the sprinklers must be cut. Corrosion-resistant coatings, where applicable, are utilized to extend the life of copper alloy sprinklers beyond that which would otherwise be obtained IMPORTANT Always refer to Technical Data Sheet TFP700 for the "INSTALLER WARNING" that provides cautions with respect to handling and instal- lation of sprinkler systems and com- ponents. Improper handling and installation can permanently damage a sprinkler system or its compo- nents and cause the sprinkler to fail to operate in a fire situation or cause it to operate prematurely. Page 1 of 10 when exposed to corrosive atmo- spheres. Although corrosion-resistant coated sprinklers have passed the standard corrosion tests of the appli- cable approval agencies, the testing is not representative of all possible cor- rosive atmospheres. Consequently, it is recommended that the end user be consulted with respect to the suit- ability of these coatings for any given corrosive environment. The effects of ambient temperature, concentration of chemicals, and gas/chemical velocity, should be considered, as a minimum, along with the corrosive nature of the chemical to which the sprinklers will be exposed. An intermediate level of the Series TY-FRB Pendent Sprinklers is detailed in Technical Data Sheet TFP356, and Sprinkler Guards are detailed in Tech- nical Data Sheet TFP780. NOTICE The Series TY-FRB, 2.8, 4.2, 5.6, and 8.0 K-factor, Upright, Pendent, and Recessed Pendent Sprinklers described herein must be installed and maintained in compliance with this document and with the applica- ble standards of the National Fire Pro- tection Association, in addition to the standards of any authorities having jurisdiction. Failure to do so may impair the performance of these devices. The owner is responsible for maintain- ing their fire protection system and devices in proper operating condition. The installing contractor or sprinkler manufacturer should be contacted with any questions. NOVEMBER 2015 Sprinkler Identification Number (SIN) TY1131 -Upright 2.8K, 1/2" NPT TY1231 - Pendent 2.8K, 1/2" NPT 1Y2131 - Upright 4.2K, 1/2" NPT 1Y2231 - Pendent 4.2K, 1/2" NPT TY3131 - Upright 5.6K, 1/2" NPT TY3231 - Pendent 5.6K, 1/2" NPT TY4131 - Upright 8.0K, 3/4" NPT TY4231 - Pendent 8.0K, 3/4" NPT TY4831 - Upright 8.0K, 1/2" NPT TY4931 - Pendent 8.0K, 1/2" NPT TFPI7I 1/2" NPT* UPRIGHT TFPI7I Page 2 of 10 * Temperature rating ** Pipe thread connections per is indicated on ISO 7-1 can be provided on Deflector, special request. ESCUTCHEON PLATE SEATING SURFACE 7/16 (11,1 mm) NOMINAL MAKE-IN 2-1/4 (556 mm)/ (57,2 mm) I 2-3/16 1-9/16 (39,7 mm) I 1/2' NPT** t WRENCH STYLE 10 or 20 FLATS RECESSED UPRIGHT PENDENT ESCUTCHEON 1 - Frame 3 - Sealing 5 - Compression 2 - Button Assembly Screw 4 - Bulb 6 - Deflector* 7 - Bushing CROSS SECTION 2-7/8" (73,0 mm) DIA. RECESSED PENDENT FIGURE 1 QUICK RESPONSE SERIES TY-FRB UPRIGHT (TY1I3I) AND PENDENT (TY1231) SPRINKLERS 2.8 K-FACTOR, 1/2 INCH NPT 1 - Frame 3 - Sealing 5 - Compression ESCUTCHEON 2 - Button Assembly Screw PLATE SEATING 4 - Bulb 6 - Deflector* SURFACE jJ \ NOMINAL I 2-3/16" (11,1 mm) MAKE-IN J (55,6 mm) 7/16' __ 1-. __________________________________ 2-3/16" 1 (55,6 mm) (38,1 mm) I H- 2-7/8" (73,0 mm) DIA. 1/2' NPT** WRENCH STYLE 10 or 20 FLATS RECESSED UPRIGHT PENDENT ESCUTCHEON RECESSED PENDENT CROSS SECTION FIGURE 2 QUICK RESPONSE SERIES TY-FRB UPRIGHT (TY2131) AND PENDENT (TV2231) SPRINKLERS 4.2 K-FACTOR, 1/2 INCH NPT * Temperature rating ** Pipe thread connections per is indicated on ISO 7-1 can be provided on Deflector. special request. * Temperature rating ** Pipe thread connections per is indicated on ISO 7-1 can be provided on Deflector. special request. 1 - Frame 3 - Sealing 5 - Compression 2 - Button Assembly Screw 4 - Bulb 6 - Deflector* ESCUTCHEON PLATE SEATING SURFACE 7/16' 11,1 mm) L/2" 6" OMINAL (556 mm) (38,1 mm) MAKE-IN 2-3/16" ( WRENCH STYLE 10 or 20 FLATS RECESSED PENDENT ESCUTCHEON CROSS SECTION 2-7/8" (73,0 mm) DIA. -.- RECESSED PENDENT FIGURE 3 QUICK RESPONSE SERIES TY-FRB UPRIGHT (TY3131) AND PENDENT (TY3231) SPRINKLERS 5.6 K-FACTOR, 112 INCH NPT TFPI7I Page 3 of 10 * Temperature rating ** Pipe thread connections per 1 - Frame 3 - Sealing 5 - Compression is indicated on ISO 7-1 can be provided on ESCUTCHEON 2 - Button Assembly Screw Deflector, special request. PLATE SEATING 4 - Bulb 6 - Deflector* SURFACE N 1/2 (12,7 mm) 2-5/16 NOMINAL _____ (58,7 mm) MAKE-IN 2-1/4 1-9/16° I (57, (39,7 mm) I 2m Ll~ — m/i 3/4° NPT** I WRENCH STYLE 3Oor4O FLATS RECESSED UPRIGHT PENDENT ESCUTCHEON FIGURE 4 QUICK RESPONSE SERIES TY-FRB UPRIGHT (TY4131) AND PENDENT (TY4231) SPRINKLERS 8.0 K-FACTOR, 314 INCH NPT III CROSS SECTION 2-7/8° (73,0 mm) DIA. RECESSED PENDENT CEILING PLATE SEATING SURFACE _j 2-1/4° (57,2 mm) 1-9/16° (39,7 mm) 1 - Frame 5 - Compression 2 - Button Screw 1 3 - Sealing 6 - Deflector * Assembly 4 -Bulb 2 4W4 * Temperature rating is indicated on Deflector. ** Pipe thread connections per ISO 7-1 can be 6 * provided on special request. Ll fi\ 7/16 I (11,1 mm) NOMINAL MAKE-IN it 2 3/16" $ (55,6 mm) 1/ 1/2° NPT** I WRENCH FLATS UPRIGHT PENDENT CROSS SECTION FIGURE 5 QUICK RESPONSE SERIES TY-FRB UPRIGHT (TY4831) AND PENDENT (TY4931) SPRINKLERS 8.0 K-FACTOR, 1/2 INCH NPT WRENCH RECESS (END A USED FOR 1/2° NPT MODELS) WRENCH RECESS (END B USED FOR 3/4 NPT MODELS) FIGURE 6 W-TYPE 6 SPRINKLER WRENCH WRENCH RECESS PUSH WRENCH IN TO ENSURE ENGAGEMENT WITH SPRINKLER WRENCHING AREA FIGURE 7 W-TYPE 7 RECESSED SPRINKLER WRENCH TFPI7I Page 4 of 10 Technical Data Approvals UL and C-UL Listed FM, LPCB, and NYC Approved Refer to Table A and B for complete approval information including corrosion- resistant status. Maximum Working Pressure Refer to Table C. Discharge Coefficient K=2.8 gpm/psi½ (40,3 1pm/bar½) K=4.2 gpm/psi½ (60,5 1pm/bar½) K=5.6 gpm/psi½ (80,6 1pm/bar½) K=8.0 gpm/psi½ (115,2 1pm/bar½) Temperature Rating Refer to Table A and B. Finishes Sprinkler: Refer to Table D. Recessed Escutcheon: Signal or Pure White, Jet Black, Chrome Plated, or Natural Brass Physical Characteristics Frame ............................Bronze Button ......................Brass/Copper Sealing Assembly.. Beryllium Nickel w/TEFLON Bulb...............................Glass Compression Screw .................Bronze Deflector ...................Copper/Bronze Bushing (K=2.8).....................Bronze Operation The glass bulb contains a fluid that expands when exposed to heat. When the rated temperature is reached, the fluid expands sufficiently to shatter the glass bulb, allowing the sprinkler to activate and water to flow. Design Criteria The TYCO Series TY-FRB, 2.8, 4.2, 5.6, and 8.0 K-factor, Upright, Pendent, and Recessed Pendent Sprinklers are intended for fire protection systems designed in accordance with the stan- dard installation rules recognized by the applicable Listing or Approval agency (such as, UL Listing is based on the requirements of NFPA 13, and FM Approval is based on the require- ments of FM's Loss Prevention Data Sheets). Only the Style 10, 20, 30, or 40 Recessed Escutcheon, as applica- ble, is to be used for recessed pendent installations. Installation The TYCO Series TY-FRB, 2.8, 4.2, 5.6, and 8.0 K-factor, Upright, Pendent, and Recessed Pendent Sprinklers must be installed in accordance with this section. General Instructions Do not install any bulb-type sprinkler if the bulb is cracked or there is a loss of liquid from the bulb. With the sprin- kler held horizontally, a small air bubble should be present. The diameter of the air bubble is approximately 1/16 inch (1,6 mm) for the 135°F (57°C) and 3/32 inch (2,4 mm) for the 286°F (141°C) tem- perature ratings. A leak-tight 1/2 inch NPT sprinkler joint should be obtained by applying a minimum to maximum torque of 7 to 14 ft-lbs. (9,5 to 19,0 Nm). A leak tight 3/4 inch NPT sprinkler joint should be obtained with a torque of 10 to 20 ft.- lbs. (13,4 to 26,8 Nm). Higher levels of torque can distort the sprinkler Inlet with consequent leakage or impairment of the sprinkler. Do not attempt to compensate for insufficient adjustment in the Escutch- eon Plate by under- or over-tightening the sprinkler. Re-adjust the position of the sprinkler fitting to suit. Series TY-FRB Upright and Pendent Sprinklers The Series TY-FRB Pendent and Upright Sprinklers must be installed in accordance with the following instructions. Step 1. Install Pendent sprinklers in the pendent position. Install upright sprin- klers in the upright position. Step 2. With pipe-thread sealant applied to the pipe threads, hand- tighten the sprinkler into the sprinkler fitting. Step 3. Tighten the sprinkler into the sprinkler fitting using only the W-Type 6 Sprinkler Wrench (Figure 6). With ref- erence to Figures 1 through 5, apply the W-Type 6 Sprinkler Wrench to the sprinkler wrench flats. Series TY-FRB Recessed Pendent Sprinklers The Series TY-FRB Recessed Pendent Sprinklers must be installed in accor- dance with the following instructions. Step A. After installing the Style 10, 20, 30, or 40 Mounting Plate, as applica- ble, over the sprinkler threads and with pipe-thread sealant applied to the pipe threads, hand-tighten the sprinkler into the sprinkler fitting. Step B. Tighten the sprinkler into the sprinkler fitting using only the W-Type 7 Recessed Sprinkler Wrench (Figure 7). With reference to Figures 1 to 4, apply the W-Type 7 Recessed Sprinkler Wrench to the sprinkler wrench flats. Step C. After ceiling installation and finishing, slide on the Style 10, 20, 30, or 40 Closure over the Series TY-FRB Sprinkler and push the Closure over the Mounting Plate until its flange comes in contact with the ceiling. TFPI7I Page 5 of 10 SPRINKLER FINISH (See Note 5) K FACTOR TYPE TEMPERATURE BULB LIQUID COLOR NATURAL BRASS I CHROME PLATED POLYESTER*** 2.8 1/2" NPT PENDENT (TY1231) and UPRIGHT (TY1131) 135°F (57°C) Orange 1, 2, 3, 4 155°F (68°C) Red 175°F (79°C) Yellow 200°F (93°C) Green 286°F (141°C) Blue RECESSED PENDENT (TY1231)* Figure 8 135°F (57°C) Orange 1,2,4 155°F (68°C) Red 175°F (79°C) Yellow 200°F (93°C) Green RECESSED PENDENT (TY1231)** Figure 9 135°F (57°C) Orange 155°F (68°C) Red 175°F (79°C) Yellow 200°F (93°C) Green 4.2 1/2" NPT PENDENT (TY2231) and UPRIGHT (TY2131) 135°F (57°C) Orange 1,2 155°F (68°C) Red 175°F (79°C) Yellow 200°F (93°C) Green 286°F (141°C) Blue RECESSED PENDENT (TY2231)° Figure 10 135°F (57°C) Orange 155°F (68°C) Red 175°F (79°C) Yellow 200°F (93°C) Green RECESSED PENDENT (TY2231)** Figure 11 135°F (57°C) Orange 155°F (68°C) Red 175°F (79°C) Yellow 200°F (93°C) Green NOTES: Listed by Underwriters Laboratories, Inc., (UL) as Quick Response Sprinklers. Listed by Underwriters Laboratories, Inc., for use in Canada (C-UL) as Quick Response Sprinklers. Approved by Factory Mutual Research Corporation (FM) as Quick Response Sprinklers. Approved by the City of New York under MEA 354-01-E. Where Polyester Coated Sprinklers are noted to be UL and C-UL Listed, the sprinklers are UL and C-UL Listed as Corrosion-Resistant Sprinklers. :Installed with Style 10(1/2" NPT) or Style 40 (3/4" NPT) 3/4" Total Adjustment Recessed Escutcheon, as applicable. Installed with Style 20(1/2" NPT) or Style 30(3/4" NPT) 1/2" Total Adjustment Recessed Escutcheon, as applicable. Frame and Deflector only. N/A: Not Available TABLE A LABORATORY LISTINGS AND APPROVALS FOR 2.8 AND 4.2 K-FACTOR SPRINKLERS TFPI7I Page 6 of 10 SPRINKLER FINISH (See Note 8) K FACTOR TYPE TEMPERATURE BULB LIQUID COLOR NATURAL BRASS I CHROME PLATED POLYESTER*** LEAD COATED 5.6 1/2" NPT PENDENT (TY3231) and UPRIGHT (TY3131) 135°F (57°C) Orange 1, 2,3,4, 5, 6, 7 Blue 1,2,3,5 155°F (68°C) Red 175°F (79°C) Yellow 200°F (93°C) Green 286°F (141°C) RECESSED PENDENT (TY3231)* Figure 12 135°F (57°C) Orange 1, 2, 4, 5 Blue N/A 155°F (68°C) Red 175°F (79°C) Yellow 200°F (93°C) Green 286°F(141°C) RECESSED PENDENT (TY3231)** Figure 13 135°F (57°C) Orange 1, 2, 3, 4, 5 Blue N/A 155°F (68°C) Red 175°F (79°C) Yellow 200°F (93°C) Green 286°F (141°C) 8.0 3/4" NPT PENDENT (TY4231) and UPRIGHT (TY4131) 135°F (57°C) Orange 1, 2,3,4, 5,6, 7 Blue 1,2, 5 155°F(68°C) Red 175°F (79°C) Yellow 200°F (93°C) Green 286°F (141°C) RECESSED PENDENT (TY4231)* Figure 14 135°F (57°C) Orange 1,2,5 Blue N/A 155°F (68°C) Red 175°F (79°C) Yellow 200°F (93°C) Green 286°F(141°C) RECESSED PENDENT (TY4231)** Figure 15 135°F (57°C) Orange 1,2,3,5 Blue N/A 155°F (68°C) Red 175°F(79°C) Yellow 200°F (93°C) Green 286°F (141°C) 8.0 1/2" NPT PENDENT (TY4931) and UPRIGHT (TY4831) 135°F (57°C) Orange 1,2,4,5,6 Blue 1,2,5 155°F(68°C) Red 175-F (79-C) Yellow 200°F (93°C) Green 286°F (141°C) NOTES: Listed by underwriters Laboratories, Inc., (UL) as Quick Response Sprinklers. Listed by underwriters Laboratories, Inc., for use in Canada (C-UL) as Quick Response Sprinklers. Approved by Factory Mutual Research Corporation (FM) as Quick Response Sprinklers. Approved by the Loss Prevention Certification Board (LPCB Ref. No. 007k/04) as Quick Response Sprinklers. However, LPCB does not rate the thermal sensitivity of recessed sprinklers. Approved by the City of New York under MEA 354-01-E. VdS Approved (For details, contact Tyco Fire Suppression & Building Products, Enschede, Netherlands, Tel. 31-53-428-4444/Fax 31-53-428-3377.) Approved by the Loss Prevention Certification Board (LPCB Ref. No. 094a/06) as Quick Response Sprinklers. Where Polyester Coated and Lead-Coated Sprinklers are noted to be UL and C-UL Listed, the sprinklers are UL and C-UL Listed as Corrosion-Resistant Sprinklers. Where Lead-Coated Sprinklers are noted to be FM Approved, the sprinklers are FM Approved as a Corrosion-Resistant Sprinklers. "Installed with Style 10(1/2" NPT( or Style 40)3/4" NPT) 3/4" Total Adjustment Recessed Escutcheon, as applicable. Installed with Style 20(1/2" NPT) or Style 30 (3/4" NPT) 1/2" Total Adjustment Recessed Escutcheon, as applicable. Frame and Deflector Only. N/A: Not Available TABLE B LABORATORY LISTINGS AND APPROVALS FOR 5.6 AND 8.0 K-FACTOR SPRINKLERS TFPI7I Page 7 of 10 SPRINKLER FINISH K TYPE NATURAL I CHROME I POLYESTER LEAD FACTOR BRASS PLATED COATED PENDENT (TY1231) and 2.8 UPRIGHT (TYII31) 1/2" NPT 175 PSI (12,1 BAR) N/A RECESSED PENDENT (TY1231) PENDENT (TY2231) and 4.2 UPRIGHT (TY2131) 1/2" NPT 175 PSI (12,1 BAR) N/A RECESSED PENDENT (TY2231) PENDENT (TY3231) and 5.6 UPRIGHT (TY3131) 250 PSI (17,2 BAR) 1/2" NPT OR 175 PSI (12,1 BAR) RECESSED (SEE NOTE 1) PENDENT (TY3231) PENDENT (TY4231) 175 PSI 8.0 and UPRIGHT (TY4131) (12,1 BAR) 3/4" NPT 175 PSI (12,1 BAR) RECESSED N/A PENDENT (TY4231) 8.0 PENDENT (TY4931) 175 PSI 1/2" NPT and UPRIGHT (TY4831) 175 PSI (12,1 BAR) (12,1 BAR) NOTES: 1. The maximum working pressure of 250 psi (17,2 bar) Only applies to the Listing by Underwriters Laboratories Inc. (UL); the Listing by Under- writers Laboratories, Inc. for use in Canada (C-UL); and, the Approval by the City of New York. Care and Maintenance The TYCO Series TY-FRB must be maintained and serviced in accordance with this section. Before closing a fire protection system main control valve for maintenance work on the fire protection system that it controls, obtain permission to shut down the affected fire protection systems from the proper authorities and notify all personnel who may be affected by this action. Absence of the outer piece of an escutcheon, which is used to cover a clearance hole, can delay sprinkler operation in a fire situation. Sprinklers which are found to be leaking or exhibiting visible signs of corrosion must be replaced. Automatic sprinklers must never be painted, plated, coated, or other- wise altered after leaving the factory. Modified sprinklers must be replaced. Sprinklers that have been exposed to corrosive products of combustion, but TABLE C MAXIMUM WORKING PRESSURE have not operated, should be replaced if they cannot be completely cleaned by wiping the sprinkler with a cloth or by brushing it with a soft bristle brush. Care must be exercised to avoid damage to the sprinklers before, during, and after installation. Sprin- klers damaged by dropping, striking, wrench twist/slippage, or the like, must be replaced. Also, replace any sprin- kler that has a cracked bulb or that has lost liquid from its bulb. (Ref. Installa- tion Section.) The owner is responsible for the inspection, testing, and maintenance of their fire protection system and devices in compliance with this document, as well as with the applicable standards of the National Fire Protection Asso- ciation (e.g., NFPA 25), in addition to the standards of any other authorities having jurisdiction. Contact the install- ing contractor or sprinkler manufac- turer regarding any questions. Automatic sprinkler systems are rec- ommended to be inspected, tested, and maintained by a qualified Inspec- tion Service in accordance with local requirements and/or national codes. Care must be exercised to avoid damage to the sprinklers -before, during, and after installation. Sprin- klers damaged by dropping, striking, wrench twist/slippage, or the like, must be replaced. Also, replace any sprin- kler that has a cracked bulb or that has lost liquid from its bulb. (Ref. Installa- tion Section). Initial and frequent visual inspections of random samples are recommended for corrosion-resistant sprinklers to verify the integrity of the corrosion-resistant material of construction. Thereafter, annual inspections per NFPA 25 should suffice. Inspections of corrosion-resistant sprinklers are recommended at close range, instead of from the floor level per NFPA. Inspection at close range can better determine the exact sprin- kler condition and the long-term integ- rity of the corrosion-resistant material, which can be affected by the corrosive conditions present. TFPI7I Page 8 of 10 2-7/8° DIA. (73,0 mm) 3/4° (19,1 mm) 1/4 (6,4 mm) I 2-1/4° DIA. I (57,2 mm) MOUNTING I PLATE ~ rrl~ (3,2 mm) CLOSURE SERIES 1-5/16" (33,3 mm) TY-FRB 13/16" (20,6 mm) FIGURE 8 SERIES TY-FRB RECESSED PENDENT WITH TWO-PIECE 3/4 INCH TOTAL ADJUSTMENT STYLE 10 RECESSED ESCUTCHEON 2.8 K-FACTOR, 1/2 INCH NPT 2-7/8" DIA. (73,0 mm) I 3/4" (19,1 mm) 5/8±1/4" (15,9±6,4 mm) 2-1/4" DIA. 1/4(6,4mm) SPRINKLER PLATE / FACE OF - (57,2 mm) FITTING / ) / (3,2 mm) k! ,J MOUNTING SURFACE SERIES 1-1/4" (31,8 mm) CLOSURE TY-FRB 3/4' (19,1 mm) FIGURE 10 SERIES TY-FRB RECESSED PENDENT WITH TWO-PIECE 3/4 INCH TOTAL ADJUSTMENT STYLE 10 RECESSED ESCUTCHEON 4.2 K-FACTOR, 1/2 INCH NPT 2-7/8" DIA. - (73,0 mm) 1/2±1/8" 1/2" (12,7 mm) (12,7±3,2 mm) 2-1/4" DIA. I 1/4" (6,4 mm) / FACE OF MOUNTING SPRINKLER PLATE 57,2 mm,r) FITTING 1/8" (3,2 mm) \ MOUNTING SURFACE CLOSURE SERIES 15/16" (33,3 mm) TY-FRB 11/16" (27,0 mm) FIGURE 9 SERIES TY-FRB RECESSED PENDENT WITH TWO-PIECE 1/2 INCH TOTAL ADJUSTMENT STYLE 20 RECESSED ESCUTCHEON 2.8 K-FACTOR, 1/2 INCH NPT_______ _ 2-7/8" DIA. (73,0 mm) 1/2±1/8" I 1/2(12,7mm) (12,7±3,2 mm) I 2-1/4° DIA. 1/4" (6,4 mm) I FACE OF 57,2 mm)j MOUNTING SPRINKLER PLATE FITTING L1(3,22 mm) MOUNTING SURFACE SERIES 1-1/4" (31,8 mm) - CLOSURE TYFRB 1" (25,4 mm) FIGURE 11 SERIES TY-FRB RECESSED PENDENT WITH TWO-PIECE 1/2 INCH TOTAL ADJUSTMENT STYLE 20 RECESSED ESCUTCHEON 4.2 K-FACTOR, 1/2 INCH NPT 5/8±1/4" (15,9±6,4 mm) FACE OF SPRINKLER FITTING MOUNTING SURFACE TFPI7I Page 9 of 10 2-7/8 DIA. 5/8±1/4" (73,0 mm) 3/4" (19,1 mm) (15,9±6,4 mm) - 2-1/4" DIA. 1/40 (6,4 mm) / FACE OF (57,2 MOUNTING SPRINKLER PLATE FITTING / (3,2 mm) MOUNTING SURFACE SERIES 1-1/4" (31,8 mm) CLOSURE TY-FRB 3/4" (19,1 mm) FIGURE 12 SERIES TY-FRB RECESSED PENDENT WITH TWO-PIECE 3/4 INCH TOTAL ADJUSTMENT STYLE 10 RECESSED ESCUTCHEON 5.6 K-FACTOR, 1/2 INCH NPT -. 2-7/8" DIA. 5/8±1/4" (73,0 mm) - 3/4" (19,1 mm) (15,9±6,4 mm) 2-1/4" DIA. 1/4" (6,4 mm) / FACE OF (57,2 mm) MOUNTING SPRINKLER PLATE FITTING 1/8" 3,2 mm) .. MOUNTING SURFACE CLOSURE SERIES 1-5/16" (33,3 mm)1 TYFRB 13/16" (20,6 mm) FIGURE 14 SERIES TY-FRB RECESSED PENDENT WITH TWO-PIECE 3/4 INCH TOTAL ADJUSTMENT STYLE 40 RECESSED ESCUTCHEON 8.0 K-FACTOR, 3/4 INCH NPT 2-7/8" DIA. - (73,0 mm) 1/2±1/8" 1/2" (12,7 mm) / (12,7±3,2 mm) 2-1/4" DIA. 1/4" (6,4 mm) FACE OF (57,2 mm) I LS?. MOUNTING SPRINKLER PLATE I FITTING 1/8" / (3,2 mm) MOUNTING SURFACE SERIES 1-1/4" (31,8 mm) - CLOSURE TYFRB 1" (25,4 mm) FIGURE 13 SERIES TY-FRB RECESSED PENDENT WITH TWO-PIECE 1/2 INCH TOTAL ADJUSTMENT STYLE 20 RECESSED ESCUTCHEON 5.6 K-FACTOR, 1/2 INCH NPT - 2-7/8" DIA. 1/2±1/8" (73,0 mm) 1/2" (12,7 mm) (12,7±3,2 mm) 2-1/4" DIA. 1/4" (6,4 mm) / FACE OF - (57,2 mm) MOUNTING SPRINKLER PLATE FITTING (3,2 mm) MOUNTING SURFACE CLOSURE SERIES 1-5/16" (33,3 mm) TYFRB 1-1/16" (27,0 mm) FIGURE 15 SERIES TY-FRB RECESSED PENDENT WITH TWO-PIECE 1/2 INCH TOTAL ADJUSTMENT STYLE 30 RECESSED ESCUTCHEON 8.0 K-FACTOR, 3/4 INCH NPT .1 1 NATURAL BRASS PURE WHITE - POLYESTER (RAL901O)l SIGNAL WHITE - POLYESTER (RAL9003) JET BLACK POLYESTER (RAL9005)2 7 LEAD COATED 9 I CHROME PLATED TFPI7I Page 10 of 10 PIN 57- XXX- X- XXX SIN SPRINKLER I I I FINISH 330 2.8K UPRIGHT (1/2"NPT) TY1131 331 2.8K PENDENT (1/2"NPT) TY1231 340 4.2K UPRIGHT (1/2"NPT) TY2131 341 4.2K PENDENT (1/2"NPT) TY2231 370 5.6K UPRIGHT (1/2"NPT) TY3131 371 5.6K PENDENT (1/2"NPT) TY3231 390 8.0K UPRIGHT (314"NPT) TY4131 391 8.0K PENDENT (3/4"NPT) TY4231 360 8.0K UPRIGHT (1/2"NPT) TY4831* 361 8.0K PENDENT (1/2"NPT) TY4931* TEMPERATURE RATINGS 135 135°F(57°C) 155 1 155-F (68-C) 175 1 175°F(79°C) 200 1 200°F(93°C) 286 I 286-F (141-C) NOTES: Eastern Hemisphere sales only. Available in only 2.8K, 4.2K, and 8.0K, 155°F (68°C) and 200°F (93°C); requires lead time to manufacture. TABLED SERIES TY-FRB PENDENT AND UPRIGHT SPRINKLERS PART NUMBER SELECTION Limited Warranty For warranty terms and conditions, visit www.tyco-fire.com. Ordering Procedure Contact your local distributor for availability. When placing an order, indicate the full product name and Part Number (P/N). Sprinkler Assemblies with NPT Thread Connections Specify: Series TY-FRB (Specify SIN), (specify K-factor), (specify Pendent or Upright) Sprinkler (specify) temperature rating, (specify) finish or coating, P/N (specify from Table D) Recessed Escutcheon Specify: Style (10, 20, 30, or 40) Recessed Escutcheon with (specify*) finish, P/N (specify*) Sprinkler Wrench Specify: W-Type 6 Sprinkler Wrench, P/N 56-000-6-387 Specify: W-Type 7 Sprinkler Wrench, P/N 56-850-4-001 * Refer to Technical Data Sheet TFP770 GLOBAL HEADQUARTERS 11400 Pennbrook Parkway, Lansdale, PA 194461 Telephone +1-215-362-0700 Copyright © 2015 Tyco Fire Products, LP. All rights reserved. TEFLON is trademark of The DuPont Corporation. tqco Fire Protection Products iI•LTAII1I•Ii IITAIJA J Tim 7-7 'i'Ag -41 Ip_r I Dc) ull Moose Tube® is a customer focused, D growth oriented manufacturer and marketer of tubular products, where success is based on a commitment to meeting the customer's perception of quality. Our strength resides in our people working together to satisfy customers and to promote business growth by achieving superior financial performance. www.BullMooseTube.com sales@bullmoosetube.com 800.325.4467 BULL MOOSE TUBE COMPANY 2 Bull Moose Tube's® "Eddy Pipe®" brand sprinkler pipe is produced to meet sprinkler pipe standards and applications. c®us LISTED APPROVED [] A ONFSA NFPA ADVANTAGES OF BULL MOOSE TUBE® EDDY PIPE® FAMILY All pipe products are UL Listed (for U.S. and Canada), and have been approved by Factory Mutual. Excellent production and coating capabilities, tighter tolerances, and our unique steel properties make our pipe excellent for roll grooving, welding, threading, and plain end fittings. All products are certified to ASIM Al 35 and A795 Type E, Grade A. Available in specific cut to order lengths from regular mill railings. More popular sizes available with coating or bare. Ultra Eddy®, Eddy Flow®, Eddylite®, and Eddythread 40® offer cost savings along with superior hydraulics without compromising service life. Sprinkler pipe inventory stocked in Masury, Ohio; Gerald, Missouri; Casa Grande, Arizona; Kent, Washington; and Dallas, Texas. All Bull Moose (black) sprinkler pipe includes our exclusive EDDY GUARD Il® MIC preventative coating. Bull Moose Tube® sprinkler pipe is FBCTM compatible. PRODUCTS Schedule 10 and Schedule 40: FM approved and UL listed sprinkler pipe. Eddythread 40®: Light threadable Schedule 40 replacement with corrosion resistance ratio of 1.0. Eddylite®: Lightwail threadabie with standard outside diariieter. Eddy F low: Cost effective replmnt for Schedule 10. Ultra Eddy®: Lightwall roll groovable pipe. Bull Moose galvanized steel sprinkler pipe is hot dipped galvanized to meet ASTM Al 23 standards. All products are stencilled to meet FM & UL specifications. PROTECTION Eddy Guard Il®: Bull Moose Tube® is producing product that can resist bacteriological growth even after multiple rinse-outs. You know MIC corrosion can impact your installation and your property. Specify Bull Moose Tube® "Eddy Guard Il®" and feel comfortable knowing that you are getting Eddy Pipe® product you trust with the bacteria resistance you need. Eddy Guard Il® is NFPA 13 and NFPA 13R system compatible for use in hybrid systems as well as FM approved. All information contained herein is accurate as known at the time of publication. Bull Moose Tube® reserves the right to change product specifications without notice and without incurring obligation. Dull Moose Tube's® Eddythread 40® ADVANTAGES OF BULL MOOSE TUBE® EDDYTHREAD 40® I.) is a lightweight replacement for • Has a Corrosion Resistance Ratio of 1.0. Schedule 40 that has a Corrosion • Has a pressure rating of 300 psi. Resistance Ratio of 1. • Is lighter weight than Schedule 40. Is approved by Factory Mutual and listed by Underwriters Laboratories. Is produced in accordance to ASTM Al 35 and A795 Type E, Grade A. Can be used with standard Schedule 40 threaded fittings, couplings, and valves. Is produced from steel with excellent properties of strength and threadability. Can be used in wet, preaction, and deluge type sprinkler systems. Can be hot dipped galvanized to meet FM's requirement for dry systems. Offers lower freight costs. Supplied with EDDY GUARD Il® MIC preventative coating. EDDYTHREAD 40® SPECIFICATIONS NOMINAL PIPE O.D. ID. WEIGHT WATER FILLED BUNDLE SIZE (IN) (IN) (IN) CRR* LB./FT WEIGHT SIZE 1 1,083 1110 1 4f1 1 81I0 70 1-1/4 1.650 1.418 1.00 2.070 2.754 51 1-1/2 1.900 1.654 !.Do 2.547 3.468 44 2 2 7S 2 123 1.00 1.3 480 .10 Corrosion Resistance Ratio per latest UL Directory Listing c®us LISTED APPROVED [] /4 0 NM £flfldta,. Fl,. NFPA PIPE PREPARATION For proper operation, all pipe surfaces should be cleaned prior to installation. In order to provide a leak-tight seat for the gasket, pipe surfaces should be free from Indentations and projections from the end of the pipe to the groove. All loose paint, scale, dirt, chips, grease and iusl must be removed prioi to lrlstdlldtlurl Fdllure o take these Important steps may result in iiiipwper coupling dsselllbly, causing leakage, Also, check the manufacturer's instructions for the specific fitting used. - For Additional Information Contact (800) 325-4467 www.bullmoosetube.com Or From Canada Call: (800) 882-4666 sales@bulImoosetube.com 1819 Clarkson Road Chesterfield, MO Gerald, MO Kent, WA Casa Grande, AZ Dallas, D( Masur OH BUU MOOSE FUBE calv,pA1.jv 63017 Dull Moose Tube's® Eddy Flow® ADVANTAGES OF BULL MOOSE TUBE® EDDY FLOW® I) is a specially engineered Certified to ASTM Al 35 and A795 Type E, Grade A. replacement for Schedule 10, FM approved for roll grooving and welding for use in wet systems. offering better flow characteristics UL Listed (for U.S. and Canada) for joining by welding or by listed rubber gasketed fittings for use in wet, dry, preaction, and deluge type while providing design flexibility, sprinkler systems. This product is FM approved, as well Lightweight - saves shipping costs and offers easier handling. as UL Listed (for U.S. and Canada) Can be used with roll grooved couplings or welded outlets for pressures up to 300 psi. for roll grooving and welding. Can be supplied roll grooved or plain end. Can be hot dipped galvanized to meet FM's & UL requirement for dry systems. As an added benefit, it is more Supplied with EDDY GUARD Il® MIC preventative coating. economical to use than Schedule 10 due to reduced delivery costs and ease of handling. Furthermore, NPS O.D. EDDY FLOW® EDDY FLOW® WEIGHT WATER FILLED BUNDLE Eddy Flow's® larger ID provides SIZE (IN) (IN) (ID) CRR* PER FT. WT. SIZE an opportunity for downsizing and furthercostsavings. 11/4 1.660 1.530 1.98 1.222 2.019 61 i in 1.900 1.728 3.11 1.844 2,U 2 2.375 2.203 2 78 ) -HI) -1 18/37 21/2 2875 2705 166 2.809 30 3 3.500 3.334 1.00 3.361 7.144 19 4 40 4310 100 5 0 4q6R ii/'() 19 *Corrosion Resistance Ratio per latest UL Directory Listing PIPE PREPARATION For proper operation, all pipe surfaces should be cleaned prior to installation. In order to provide a leak-tight seat for the gasket, pipe surfaces should be free from indentations and projections from the end of the pipe to the groove. All loose paint, scale, dirt, chips, grease, and rust must be removed prior to installation. Failure to take these important steps may result in improper coupling assembly, causing leakage. Also, check the manufacturer's instructions for the specific fitting used. c®us LISTED <> APPROVED no 4 NFPA ® For Additional Information Contact (800) 325-4467 www.buIlmoosetube.com Or From Canada Call: (800) 882-4666 sales@buIlmoosetube.com 1819 Clarkson Road Chesterfield, MO Gerald, MO Kent, WA Casa Grande, AZ Dallas, TX Masury, OH BULL MOOSE TUBE COIVlRA,W 63017 7 NIPS (IN) 1 1-1/4 1-1/2 2 2-1/2 3 4 c®usLISTED7 APPROVED [] <4 ONFSA N FPA 0.1) (ii) 1315 1 660 1.900 2.3Y Lb(iñ) 1.201 1.546 1.786 2.261 ULTRA EDDY® EmptiWeight(Ibift) 0.868 1.107 1.274 1.604 WtterWeight(IhI+)i 1 19 1 920 2 3t0 3 344 2.17 1.40 1.11 1.00 1.6150 1.900 2.375 2.875 9.500 1500 lt)(ui) 1.530 1.728 2.203 2 70 3334 4310 EDDY FLOW® eight(lh/ftF 1 ),)) 1 844 7 30 2.809' 8.861 4.968' Water hued Weight (IlliYj 2.01 q 2" 860 3.982 5 29 7.144 11.290 1.98 3.44 2.78 1.66 1.00 1.00 O.D.(in) 1.315 1.660 1.900 2.375 2.875 3.500 4.500 - 1in) 7 1.097 1.442 1.682 2.157 2.635 3.260 4 760 mptyWeiqht(l10 If L 1,410 11.U10 2 090 7 640 .1,530 4 340 5 620 WrjjIet\eiQtflb/ft) 1 820 2,518 3.051 4.223 9.893 7.997 11 796 1527 991 776 627 4.92. U.L).(in) 1.315 1.660 1.900 2.375 - 10(m) 1,137 1.482 1.712 2.177 U)L)YLIIl Empty Weight (lblft) 1 260 1.617 1967 2617 1 700 2.3-64 2 9I5 4.230 C.R.R.013 008 012 016 0Dn)1 295 1.65U 1.900 4.3 / 5 EDDYTHREAD 1.083 1.418 1.645 ?-123 400 empty Weight (lb/It) ' 1 461 2.070 2.547 3.308 WaterF led WeightcIb/ft1 !,80-q 2 /54 468 4.842 - C . 100 100 100 1.60 ODin) 1315 1.660 1900 2.375 2875 3500 4 500 , jDri) 1,049 1 380 1.610 2.067 2.469 3068 4026 scHFrul F EmptyWeiijtQb/ft 1680 2270 2720 660 5 800 7 50 10 800 40 /ati 27055 2.918 3602 5.114 7.875 10783 16 C.R.R. 1.00 1.00 1.00 1.00 1.00 1.00 1.00 - <'® For Additional Information Contact (800) 325-4467 www.buIlmoosetube.com Or From Canada Call (800) 882-4666 sales@builmoosetube.com 1819 Clarkson Road Chesterfield, MO Gerald, MO Kent, WA Casa Grande, AZ Dallas, TX Masur OH BULL NIOOBE TUBE COIVI4PdV 63017 [! o ' I/s : fo r rn o r yp2s of pIfcions FIRE SPRINKLER SYSTEMS ih ny a nonrnIIic sysm cat' OV PrCtt Fire SPrinkler Contractors Table of Contents Introduction .3 Combination of BlazeMaster Products with Other CPVC and Solvent Cements.......................3 Where to Use BlazeMaster® Fire Sprinkler Systems................................................................3 Concealed Installations ...................................................................4 Exposed Installations (Where Sprinklers are Required).................4 Smooth, flat, horizontal ceilings.................................................4 Unfinished Basements.................................................................5 FactoryMutual..................................................................................8 The Loss Prevention Council............................................................8 Sprinkler Head Temperature Ratings..............................................9 Temperature/ Pressure Ratings.........................................................9 Combustible Concealed Installations............................................9 NFPA13R& 13D...........................................................................9 AirPlenums.........................................................................................9 Canadian Installations................................................................9 Ordinary Hazard Installations...........................................................9 Garage Installations........................................................................10 Handling and Storage..........................................................20 Joining BlazeMasterl Pipe and Fittings with Red One-Step Solvent Cement.......................................21 Cuffing..............................................................................................21 Deburring..........................................................................................21 Fitting Preparation...........................................................................21 Solvent Cement Application ......................................................... 21 Assembly..........................................................................................21 Set and Cure Times.........................................................................22 Pressure Testing................................................................................23 Estimating One-Step Solvent Cement Requirements.................23 Hangers and Supports .................................. ........................ 23 Penetration of Studs and Joists........................................24 Wooden Studs and Joists...............................................................24 MetalStuds ......................................................................................24 Transition to Other Materials ............................ . ................. 25 Support.............................................................................................25 Threaded Connections..................................................................25 System Risers in NFPA 13, 13R Flanged Connections.....................................................................25 and 13D Applications ........................................................... 10 Recommended Bolt Torque.....................................................25 Underground Water Pressure Service...........................................11 Grooved Coupling Adapters ........................................................26 ThrustBlocking............................................................................12 Trenching....................................................................................12 Other Design Criteria.............................................................26 Snaking of Pipe..........................................................................12 Chemical Compatibility.................................................................26 Backfihling .................................................................................... 12 A Note on Microbiologlcally Influenced Corrosion (MIC) .........27 Outdoor Installations.......................................................................13 Freeze Protection............................................................................27 Updated UL Listing Information.....................................................13 Batt Insulation.............................................................................27 Cut-In Procedure for System Modification or Repairs................14 Antifreeze Solutions...................................................................27 Product Rating, Capabilities and Material Properties..................................................................16 Pressure Rating................................................................................16 Pipe Dimensions & Weights............................................................16 Physical and Thermal Properties of BIazeMaster CPVC ...........16 HydraulicDesign.............................................................................17 CFactor ...................................................................................... 17 Pipe Friction Loss........................................................................17 Fittings Friction Loss....................................................................17 Thermal Expansion and Contraction ......................................17-18 PipeDeflection ................................................................................ 19 Estimating Antifreeze Solution Requirements.........................28 Painting............................................................................................28 Maintenance...................................................................................28 Penetrating Fire Rated Walls and Partitions.................................28 EarthquakeBracing........................................................................28 Summary......................................................................................29 Dos....................................................................................................30 Don'ts ...............................................................................................30 Noveon, Inc. 2 Introduction BlazeMaster® pipe and fittings are designed specifically for fire sprinkler systems. They are made from a specialty thermoplastic known chemically as post-chlorinated polyvinyl chloride (CPVC). BlazeMaster® pipe and fittings provide unique advantages in sprinkler installations Including superior hydraulics, ease of joining, increased hanger spacing in comparison to other thermoplastics and ease of assembly. They also are based on a technology with a continuous and proven service history of more than 40 years. This installation manual provides Instructions for handling and installing a BlazeMaster® fire sprinkler system as well as information regarding system design. It is intended as a supplement to basic, fundamental knowledge relating to the installation and/or repair of CPVC fire sprinkler systems. It also Is intended to supplement installation instructions published by manufacturers of pipe and fittings. Before commencing Installation, a user should understand and confirm applicable National Fire Protection Association (NFPA) guidelines and local code approval and installation requirements for CPVC fire sprinkler systems. BlazeMaster® CPVC pipe carries the markings of Underwriters Laboratories, Inc. (UL & C-UL) and Underwriters' Laboratories of Canada (ULC). Factory Mutual (FM)*, The Loss Prevention Council (LPC), and the NSF International (NSF) for use with potable wafer. Refer to individual manufacturers' installation instructions for specific listings and approvals. Noveon produces and sells CPVC compounds to licensed manufacturers of BlazeMaster® pipe & fittings (see back cover for contact information). When this design manual states, 'refer to manufacturer's installation instructions' please refer to the individual installation instructions published by each pipe and/or fittings manufacturer. For additional information regarding the BlazeMaster® Blaster newsletter, and other BlazeMaster® fire sprinkler systems information can be found at this site. Combination of BlazeMaster® Products with Other CPVC and Solvent Cements All BlazeMaster® pipe, fittings and solvent cements have been evaluated and are listed for combination regardless of the licensed manufacturer that produces the products. The BlazeMaster® products' listing does not include the combination of BlazeMaster® CPVC pipe with other types of specially listed CPVC fire sprinkler pipes, fittings and solvent cements. Where to Use BlazeMaster® Fire Sprinkler Systems BlazeMaster® CPVC pipe and fittings are Listed by Underwriters Laboratories (UL & C-UL) and Underwriters Laboratories of Canada (ULC) for use In: Light Hazard occupancies as defined in the Standard for Installation of Sprinkler Systems, NFPA 13. Residential occupancies as defined in the Standard for Installation of Sprinkler Systems in Residential Occupancies up to Four Stories in Height, NFPA 13R. Residential occupancies as defined in the Standard for Sprinkler Systems in One and Two Family Dwellings and Manufactured Homes, NFPA 13D. Air plenums, as defined by the Installation of Air Conditioning and Ventilating Systems, NFPA 90A. Underground Water Pressure Service, NFPA 24. System risers in residential buildings up to four stories in height, NFPA 13R and 13D. See UL Fire Protection Equipment Directory, categories VIWT and HFYH. BlazeMaster® fire sprinkler systems shall be BlazeMaster® product line, please refer to the employed in wet-pipe systems only. (A wet-pipe internet website, www.blazemaster.com. An system contains water and is connected to a electronic version of this installation guide, the most water supply so that the water will discharge current product compatibility information, the immediately when the sprinkler is opened.) 'As manufactured by Harvel, IPEX, Thompson and Tyco. 3 Noveon, Inc. BlazeMaster® CPVC pipe and fittings must never be used in a system using compressed air or other gases. National Fire Protection Association Standards 13, 13R, 13D, and NFPA 24 must be referenced and followed for design and installation requirements in conjunction with this design manual. Concealed Installations With concealed installation the minimum protection shall consist of one layer of 3/8 (9.5 mm) gypsum wallboard, or a suspended membrane ceiling with lay-in panels or tiles having a weight of not less than 0.35 pounds per square foot (1.7 kg per square meter) when installed with metallic support grids, or 1/2" (12.7 mm) plywood soffits. For residential occupancies defined in NFPA 13R and 13D, the minimum protection may consist of one layer of 1/2 (12.7 mm) plywood. During periods of remodeling and renovation, appropriate steps must be taken to protect the piping from fire exposure if the ceiling is temporarily removed. Exposed Installations (Where Sprinklers are Required) Note: It is always acceptable to install BlazeMaster® products in areas where sprinklers are not required. Reference manufacturer's installation instructions. As an alternative to the protection requirements, BlazeMaster® pipe and fittings may be installed without protection (exposed), subject to the following additional limitations: Smooth, flat, horizontal ceilings Exposed piping is to be installed below a smooth, flat, horizontal ceiling construction. Listed Quick-Response pendent sprinklers having deflectors installed within 8 inches (203 mm) from the ceiling or Listed Residential pendent sprinklers located in accordance with their Listing and a maximum distance between sprinklers not to exceed 15 feet (4.57 m). 6 inches (152 mm) from the ceiling and within 4 inches 001 mm) from the sidewall or Listed Residential horizontal sidewall sprinklers located in accordance with their Listing and a maximum distance between sprinklers not to exceed 14 feet (4.27 m). 4. Exposed pipe employing Listed Quick Response upright heads shall be installed not more than 7 1/2 inches (190 mm) from the ceiling to the centerline of the pipe. Upright heads shall be installed having the deflectors within 4 inches (101 mm) from the ceiling and a maximum distance between sprinklers not to exceed 15 feet (4.57 m). For upright heads, the distance from the centerline of a sprinkler head to a hanger shall be 3 inches (76.2 mm). 5. Where extended coverage sprinklers are desired to be used, BlazeMaster® pipe and fittings may be used subject to the following additional limitations: Listed pendent, light hazard, quick response, extended coverage sprinklers, 155°F maximum temperature rating having deflectors installed within 8 in. from the ceiling and a maximum distance between sprinklers not to be less than 15 ft. and not to exceed 20 if. with an application density of at least 0.10 gpm/sq. ft. Listed pendent residential sprinklers, 155°F maximum temperature rating having defectors installed within 8 in. from the ceiling and a maximum distance between sprinklers not to be less than 15 ft. and not to exceed 20 if. with an application density of at least 0.10 gpm/sq. ft. C) Listed horizontal sidewall, light hazard, quick response, extended coverage sprinklers, 165°F maximum temperature rating having deflectors installed within 6 in. from the ceiling and within 4 in. from the sidewall and a maximum distance between sprinklers not to be less than 14 ft. and not to exceed 18 if. with an application density of at least 0.10 gpm/sq. ft. 3. Listed Quick Response horizontal sidewall sprinklers having deflectors installed within Noveon, Inc. 4 a8 BasemeAt Installation with Center Wall Riser with Center Room Main Listed horizontal sidewall residential Unfinished Basements sprinklers, 165°F maximum temperature BlazeMaster CPVC pipe and fittings may be rating having deflectors installed within 6 in. installed without protection (exposed) in unfinished from the ceiling and within 4 in. from the basements in accordance with NFPA 13D when sidewall and a maximum distance between subject to the following additional limitations: sprinklers not to be less than 14 ft. and not to exceed 18 ft. with an application density 1. The ceiling shall be horizontal and constructed of at least 0.10 gpm/sq. ft. utilizing nominal 2 in, x 10 in. solid wood joists on 16 in. centers, When using fittings in the 11/2 in. and greater OR size, only schedule 80 fittings may be used. The ceiling shall be horizontal and constructed The end use application is limited to utilizing nominal 2 in. x 12 in. solid wood joists on unobstructed construction. 16 in. centers. When installing BlazeMaster CPVC pipe and fittings In conjunction with All solvent cement joints shall be made with 2 in. x 12 in, solid wood Joists, the maximum BlazeMaster® One Step Solvent Cement system working pressure under flowing (TFP-500, FS-5, BM-5). conditions shall not exceed 100 psi and the maximum system working pressure under static (nonf lowing) conditions shall not exceed 175 psi, I '¼, I r:i 5 Noveon, Inc. The distance from the floor to the bottom solid wood joists shall be between 7 ft. an Listed residential pendent sprinklers with a maximum temperature rating of 155°F anc a minimum K-factor of 3.0 are to be used for this type of installation. The maximum sprinkler spacing shall not exceed 12 feet. The system is to be designed based upon the Listed flows for the sprinkler selected except that the flow for a single sprinkler flowing is to be not less than 10 gpm and 'i flow for multiple sprinklers flowing is to be not less than 8 gpm per sprinkler. The sprinklers are to be installed with their deflectors a maximum Of 1/4 in, below the bottom of the solid wood joists in anticipation of future installation of a finished ceiling. (reference NFPA 13D, Section 8.2.5, 2002 Edition) All system mains shall be run perpendicular to the joists. All branch lines shall be run parallel to the joists. All solvent cement joints shall be made with BlazeMaster One Step Solvent Cement (TFP-400, TFP-500, FS-5, BM-5). When the total protected area exceeds 1.000 square feet, blocking shall be utilized to divide the area into individual compart- ments not exceeding 1,000 square feet. The maximum length along the joist shall not exceed 32 feet. When the length exceeds 32 feet, blocking shall be utilized. The blocking shall be constructed of minimum 1/2 in. plywood and shall be the full depth of the wood joists. When installing BlazeMaster CPVC pipe and fittings perpendicular (system mains) to the solid wood joists, listed support devices for thermoplastic sprinkler piping or other listed support devices shall be used which mount the piping directly to the bottom of the solid wood joists. As an alternative to mounting the pipe and fittings below the solid wood joists. it Is also acceptable to cut holes in the solid wood joists at or below the center of the depth of the solid wood joist for support - the holes should be oversized to allow for movement and located to not impair the structural integrity of the joists. CAUTION: When drilling holes in the solid wood joists, the structural integrity must be maintained. Consult the Authority Having Jurisdiction (AHJ) or building code for requirements. It is acceptable for items such as piping, wires, ducts, etc. to penetrate the blocking. The gap between the item penetrating the blocking and the blocking should be minimized. For installations where the gap exceeds 1/4 in., the gap shall be filled with insulation, caulking, or other suitable material. 7 Noveon, Inc. Branches Supported with Blocking Branches Supported with Hangers 8. When installing BlazeMaster CPVC pipe and fittings parallel (branch lines) to the solid wood joists, the pipe and fittings shall be installed in the cavity below the bottom of the ceiling and above the bottom of the joist. The branch lines shall be located at or below the center of the depth of the solid wood joist. The pipe shall be installed utilizing listed support devices for thermoplastic sprinkler piping or other listed support devices which mount the piping directly to nominal 2 in. wood blocking or listed support devices for thermoplastic sprinkler piping which offset the pipe a nominal distance Of 11/2 in. from the solid wood joists. Use of BlazeMaster CPVC pipe and fittings is limited to basements where the quantity and combustibility of contents is low and fires with relatively low rates of heat release are expected. For additional information regarding the assembly and installation of BlazeMaster CPVC pipe and fittings, please refer to the manufacturer's installation instructions. Factory Mutual Factory Mutual (FM) insured properties require the pipe to be protected by a permanent non- removable fire resistant barrier. Exposed pipe and drop in ceiling panels are not acceptable. The Loss Prevention Council Use of BlazeMasterO CPVC Fire Sprinkler Systems in Accordance with The Loss Prevention Council (LPC) Section 22 "List of Approved Products and Services" and Section 5 of BS 5306: Part II The Loss Prevention Certification Board Listing is as follows: The 'scope of use' of plastic pipe should be agreed between the purchaser, authority having jurisdiction, and/or insurer. Use of plastic pipe and fittings is subject to water authority agreement for the territory concerned. LPCB Approved quick response sprinklers shall be used with exposed (i.e. fire exposure) plastic pipe and fittings. Plastic pipe and fittings are suitable for use only with wet pipe systems. Care should be exercised to ensure that joints are adequately cured, in accordance with the manufacturer's installation instructions, prior to pressurization. Plastic pipe and fittings shall not be installed outdoors. Where plastic pipe and fittings are exposed (i.e. fire exposure), the system shall be installed close to a flat ceiling construction. Noveon, Inc. 8 8. Sprinkler systems which employ plastic pipe and fittings shall be designed where possible to ensure no 'no flow' sections of pipework in the event of sprinkler operation. The Loss Prevention Certification Board listing applies to Light Hazard Classifications B.S. 5306 Part 2, Section 5.2 fall within the scope of NFPA 13, 13R and 13D. In addition, BlazeMastere fire sprinkler systems can be installed in certain ordinary classification (BS 5306: Part 2, Section 5.3) such as offices, retail shops and department stores when installed in accordance with Section 22 of LPC "List of Approved Products and Services". BlazeMasterO pipe and fittings should not be used in high hazard applications (BS 5306: Part 2, Section 5.4) and ordinary hazard applications where the fuel load or rate of heat release is high, such as boiler rooms, kitchens, manufacturing areas, and certain warehouse applications. Sprinkler Head Temperature Ratings BlazeMasterl pipe and fittings shall be used in sprinkler systems employing sprinkler heads rated 170°F (77°C) or lower, for pendent and horizontal sidewall heads. Quick-Response upright heads shall be rated at 155°F (68°C) or less. Temperature/Pressure Rating BlazeMaster pipe and fittings (3/4"- 3" (20-80 mm)) are rated for continuous service of 175 psi (1207 kPa) at 150°F (650C). BIazeMaster pipe and fittings are suitable for use in areas where ambient temperatures are within the range of 35°F (2°C) to 150°F (660C). BlazeMasteP pipe can be installed in an area, such as an attic, where the temperature will exceed 150°F (66°C) if ventilation is provided or if insulation is used around the pipe to maintain a cooler environment. BlazeMaster piping systems must be laid out so that the piping is not closely exposed to devices that generate heat in excess of 150°F (66°C) such as light fixtures, ballasts and steam lines. If the installation is in an area subject to freezing temperatures, the sprinkler system must be protected from freezing. A frozen system will not only be deactivated, but the pressures that may build up can cause the sprinkler heads to open or damage the pipes. Combustible Concealed Installations BlazeMaster® pipe and fittings must never be installed in combustible concealed spaces requiring sprinklers, as referenced in NFPA 13. EXCEPTION: Specially listed sprinkler heads exist that have been tested and are listed for use with BlazeMaster® products in combustible concealed spaces requiring sprinklers. When using BlazeMaster® products in these applications always follow the sprinkler head manufacturers' installation guidelines. NFPA 13R and 13D NFPA 13R and 13D permit the omission of sprinklers from combustible concealed spaces and BlazeMaster® pipe and fittings may be installed in these areas when sprinklering residential occupancies according to these standards. Air Plenums BlazeMaster® pipe and fittings are approved for use in air plenums. BlazeMaster® pipe and fittings have been investigated by UL per the requirements of UL 1887 and found to comply with the combustibility requirements for thermoplastic sprinkler pipe as described in the Standard for Installation of Air Conditioning and Ventilating Systems, NFPA 90A and various model mechanical codes, Note: BlazeMaster® pipe and fittings may be installed in the plenum adjacent to, but not over, an opening in the ceiling such as ventilation grills. Canadian Installations (ULC & C-UL) BlazeMaster® CPVC products are listed under CAN/ULC Standard 5102.2M for flame spread of 5, smoke development of 15, and fuel contribution of 0 meeting the National Building Code of Canada. Ordinary Hazard Installations Section 6.3.6.2 of NFPA 13 (2002 Edition) permits the use of pipe or. tube listed for light hazard occupancies to be installed in ordinary hazard rooms of otherwise light hazard occupancies where the room does not exceed 400 ft' (37 m2). BlazeMaster® CPVC pipe and fittings can be installed in these installations in accordance with the manufacturer's installation instructions and this design manual. 9 Noveon, Inc. Garage Installations When installed concealed, BlazeMaster® CPVC pipe and fittings may be used to protect 13R garages per the following requirements: Minimum protection shall consist of either one layer of 3/8 (9.5 mm) thick gypsum or 1/2' (12.7 mm) thick plywood. Listed pendent or sidewall sprinklers with a maximum temperature rating of 170°F (77°C) shall be utilized. All sprinklers shall be installed per the manufacturer's published installation instructions. The system shall be installed per the requirements of NFPA 13R. The BlazeMaster® CPVC sprinkler pipe and fittings shall be installed per the manufacturer's installation instructions and this design manual. Note: NFPA 13D, Section 8.6.4 (2002 Edition) states: "Sprinklers shall not be required in garages, open attached porches, carports, and similar structures". Since sprinklers are not required in NFPA 13D garages, these installations do not fall within the scope of the Listing. However, BlazeMaster® CPVC pipe and fittings may be installed in NFPA 13D garages with the approval of the local authority having jurisdiction. System Risers in NFPA 13, 13R and 13D Applications BlazeMaster® CPVC pipe and fittings may be used as system risers in accordance with NFPA 13, 13D and 13R when subject to the following limitations: When installed protected (concealed), the minimum protection shall consist of either one layer of 3/8 in. (9.5 mm) thick gypsum wallboard or 1/2 in. (12.7 mm) thick plywood. When installed without protection (exposed), the following limitations shall apply: Note: Only NFPA 13R and 13D applications may be installed without protection (exposed). a) The riser shall be installed below a smooth, flat, horizontal ceiling construction. A Listed residential pendent sprinkler is to be installed with its deflector at the distance from the ceiling specified in the sprinkler Listing. OR The riser shall be installed below a horizontal unfinished basement ceiling (in accordance with NFPA 13D) constructed utilizing nominal 2 in. x 10 in, or nominal 2 in. x 12 in. exposed solid wood joists on 16 in. centers. A Listed residential pendent sprinkler is to be installed with its deflector a maximum of 1-3/4 in, below the bottom of the solid wood joist in anticipation of future installation of a finished ceiling. When installing BlazeMaster CPVC pipe and fittings in conjunction with 2 in. x 12 in. solid wood joists, the maximum system working pressure under flowing conditions shall not exceed 100 psi and the maximum system working pressure under static (nonflowing) conditions shall not exceed 175 psi. A Listed residential pendent sprinkler is to have a maximum temperature rating of 155°F and a minimum K-factor of 3.0 is to be installed at a maximum horizontal distance of 12 inches from the centerline of the riser. The system is to be designed based upon the Listed flows for the sprinkler selected except that the flow for a single sprinkler flowing is to be not less than 10 gpm and the flow for multiple sprinklers flowing is to be not less than 8 gpm per sprinkler. -The riser shall be supported vertically within 2 feet of the ceiling or bottom of the joist. The minimum riser diameter shall be 1 in. and the maximum riser diameter shall be 2 in. The maximum distance between the wall(s) and the outside surface of the riser pipe shall be 11/2 in. Noveon, Inc. 10 f) All solvent cement joints shall be made with BlazeMaster One Step Solvent Cement (TFP-500, FS-5, or BM-5). The system shall be installed per the requirements of NFPA 13, Sections 9.2.5 (2002 Edition), Support of Risers. The BlazeMaster3 CPVC sprinkler pipe and fittings shall be installed per the manufacturer's installation and design manual. Risers shall be supported by pipe clamps or by hangers located on the horizontal connection close to the riser. Only Listed hangers and clamps shall be used. Vertical lines must be supported at intervals, described in 7 & 8 below, to avoid placing excessive load on a fitting at the lower end. Do this by using riser clamps or double bolt pipe clamps Listed for this service. The clamps must not exert compressive stresses on the pipe. It is recommended that the clamps should be located just below a fitting so that the shoulder of the fitting rests against the clamp. If necessary, a coupling can be modified and adhered to the pipe as a bearing support such that the shoulder of the fitting rests on the clamp. Follow the manufacturer's recommended cure time. WARNING: Modified riser collar shall only be used to provide support to the riser and shall not be used to join two pieces of pipe. I Cut Perpendicular to Seat f4Jf cut Seat ve Top View Side View Figure 1: Field Modification for Riser Collar for Vertical Use Do not use riser clamps that squeeze the pipe and depend on compression of the pipe to support the weight. Modified BlazeMasterCPVC Coupling Adhered to Pipe Snug but not Tight Plastic Coupling or Collar Adhered to Pipe Strut to Wall Figure 2: Coupling Modification for Riser Collar Hangers and straps shall not compress, distort, cut or abrade the piping and shall allow for free movement of the pipe to allow for thermal expansion and contraction. Maintain vertical piping In straight alignment with supports at each floor level, or at 10 feet (3.05 m) intervals, whichever is less. CPVC risers in vertical shafts or in buildings with ceilings over 25 feet (7.62 m), shall be aligned straightly and supported at each floor level, or at 10 feet (3.05 m) intervals, whichever is less. Underground Water Pressure Service Both pipe and fittings may be used in underground water pressure service installations per the following requirements: ASTM D 2774, Standard Recommended Practice for Underground Installation of Thermoplastic Pressure Piping, ASTM F 645, Standard Guide for Selection, Design and Installation of Thermoplastic Water Pressure Piping Systems, and The system shall be installed per the requirements of NFPA 24. The BlazeMasterl CPVC sprinkler pipe and fittings shall be installed per the manufacturer's installation instructions and this design manual. 11 Noveon, Inc. Thrust Blocking If thrust blocks are utilized they should be designed per NFPA 24, Section 10.8.2 (2002 Edition). Note: BlazeMastef fire sprinkler systems utilize a solvent cement joining method. As such, thrust blocks are not required with BlazeMastef CPVC pipe and fittings in underground water pressure service. Reference NFPA 24, Section A.10.8.1.1 (2002 Edition). Trenching The trench should be of adequate width to allow convenient installation, while at the same time being as narrow as possible. Minimum trench widths may be utilized by joining pipe outside of the trench and lowering It into the trench after adequate joint strength has been achieved. (NOTE: Refer to the recommended set and cure time tables for solvent cement joints). Trench widths will have to be wider where pipe is joined in the trench or where thermal expansion and contraction is a factor. See section titled "Snaking of Pipe". Water filled pipe should be burled at least 12 inches (305 mm) below the maximum expected frost line, It is recommended that BlazeMasterO piping be run within a metal or concrete casing when it is installed beneath surfaces that are subject to heavy-weight or constant traffic such as roadways and railroad tracks. The trench bottom should be continuous, relatively smooth and free of rocks. Where ledge rock, hardpan or boulders are encountered, it is necessary to protect the pipe from damage. Use a minimum of 4 inches (102 mm) of clean soil, sand, crushed stone or other approved material as referenced in ASTM D 2774. Sufficient cover must be maintained to keep external stress levels below acceptable design stress. Reliability and safety of service is of major importance in determining minimum cover. Local, state and national codes may also govern. Snaking of Pipe After BlazeMaster CPVC pipe has been solvent welded, it is advisable to snake the pipe according to the below recommendations beside the trench during its required curing time. BE ESPECIALLY CAREFUL NOT TO APPLY ANY STRESS THAT WILL DISTURB THE UNDRIED JOINT. This snaking is necessary in order to allow for any anticipated thermal movement that could take place in the newly joined pipeline. Snaking is particularly necessary on the lengths that have been solvent welded during the late afternoon of a hot summer day, because their drying time will extend through the cool of the night when thermal contraction of the pipe could stress the joints to the point of pull out. This snaking is also especially necessary with pipe that is laid in its trench (necessitating wider trenches than recommended) and is back-filled with cool earth before the joints are thoroughly dry. Pipe Centerline ..00 Offset 1 Loop Length t 2 Loop Lengths Figure 3: Snaking of Pipe Backfilling Note: Underground pipe shall be thoroughly Inspected and tested for leaks prior to backfilling. Backfill material should be placed over pipe sections only, leaving the joints exposed during testing. Ideally, backfilling should only be done early in the morning during hot weather when the line is fully contracted and there is no chance of insufficiently dried joints being subjected to contraction stresses. The pipe should be uniformly and continuously supported over its entire length on firm, stable material. Blocking should not be used to change pipe grade or to intermittently support pipe across excavated sections. Noveon, Inc. 12 Loop Offset in Inches for Contraction: Maximum Temperature Variation, OF, Between Time of Solvent Welding and Final Use Loop Length 100 200 300 400 500 600 700 800 900 1000 20 Feet 3 4" 5" 5" 6" 6" 7 7 8 8" 50 Feet 7" 91, 13 14" 16" 17 18" 19" 20 100 Feet 13 18" 22 26 29" 32" 35 37" 40" 42 Loop Offset in mm for Contraction: Maximum Temperature Variation, °C, Between Time of Solvent Welding and Final Use Loop Length (120) (70) (10) 40 100 160 210 270 320 380 656 Meters 76.21 102 127 127 152 152 178 178 203 203 164 Meters 178 229 279 330 356 406 432 457 483 508 328 Meters 330 457 559 660 737 813 889 940 1016 1067 Pipe is installed in a wide range of sub-soils. These soils should not only be stable but applied in such a manner to physically shield the pipe from damage. Attention should be given to local pipe laying experience that may indicate particular pipe bedding problems. Backfill materials free of rocks with a particle size of 1/2" (12.7 mm) or less should be used to surround the pipe with 6 (152 mm) to 8"(203 mm) of cover. It should be placed in layers. Each soil layer should be sufficiently compacted to uniformly develop lateral passive soil forces during the backfill operation. It may be advisable to have the pipe under hydraulic pressure, 15 to 25 psi (103- 172 kPa) during the backfilling. Vibratory methods are preferred when compacting sand or gravel. Best results are obtained when the soils are in a nearly saturated condition. Where water flooding is used, the initial backfill should be sufficient to insure complete coverage of the pipe. Additional material should not be added until the water flooded backfill is firm enough to walk on. Care should be taken to avoid floating the pipe. Sand and gravel containing a significant proportion on fine-grained material, such as silt and clay, should be compacted by hand or, preferably by mechanical tamper. The remainder of the backfill should be placed and spread in approximately uniform layers in such a manner to fill the trench completely so that there will be no unfilled spaces under or about the rocks or lumps of earth in the backfill. Large or sharp rocks, frozen clods and other debris greater than 4" (102 mm) In diameter should be removed. Rolling equipment or heavy tampers should only be used to consolidate the final backfill. Outdoor Installations BlazeMaster® pipe and fittings are not listed for exposed, outdoor applications. Updated UL Listing Information BlazeMaster® fire sprinkler system's listings can change. For a current list log on to www, blazemaster.com. 13 Noveon, Inc. Cut-In Procedure for System Modification or Repairs At times it may become necessary to make modifications to exiting CPVC fire sprinkler systems. This can be done safely when the proper procedures are followed. The following procedure has been developed to assure that the modifications are done successfully. Prior to making system cut-ins on existing systems, care should be used to review proper joining procedures and to FOLLOW CUT-IN CURE SCHEDULES to ensure the highest system integrity. Several methods can be utilized to tie into an existing system using a socket style tee fitting in combination with the use of socket unions, grooved coupling adapters, and flanges. Regardless of the method used, the following points must be followed to ensure the highest integrity: Using proper tools, the cut-in should be made on the smallest diameter pipe section (that is capable of adequately supplying the system changes) in close proximity to the modification being made. This approach will expedite cure times prior to pressure testing. The cut-in connection to the existing system should be made first, prior to proceeding with additional work. Existing lines must be drained adequately prior to solvent cementing. Use a Drain Vac unit to be sure all water is removed from the system (moisture can slow the cure time and reduce joint strength). Carefully review and follow manufacturer's solvent cementing procedures for proper joining techniques prior to commencing with cut-in (pipe must be cut square to proper length, deburred, beveled and dry to ensure proper insertion depth and highest integrity). Carefully measure and cut pipe to proper length to ensure complete insertion during assembly (check the dry fit of the components being joined). Note: During assembly of the cut-in tee (and other components) it is important to make a one-quarter turn when inserting the pipe into the fitting per the manufacturer's assembly instructions, particularly on 11/2" pipe sizes and larger. This may require the use of several components assembled in combination with the cut-in tee to create a short spool piece assembly. This can be accomplished by using socket unions, flanges, or grooved coupling adapters that will ensure that a one-quarter turn can be obtained on all pipe connections being joined. Prior to applying the solvent cement, use a clean dry rag to wipe moisture and dirt from the fitting socket and the pipe end (the presence of moisture on the joining surfaces will reduce joint integrity). Use a new can of solvent cement when making cut-in connections (verify expiration dates stamped on can prior to use). Noveon, Inc. 14 Cut-In Procedure for System Modification or Repairs cont. After all work is completed, the cut-in joints must be allowed to cure properly prior to pressure testing as shown in the table below. After work is completed and cut-in cure times are met, inspect work for proper alignment and hanger placement prior to pressure testing. After cut-in cure times are met, the system must be slowly filled with water and the air bled from the furthest and highest sprinkler heads before test pressure is applied (refer to manufacturer's installation instructions After cut-in cure times are met and the air is bled from the system, it is recommended that portion of the sprinkler system containing the cut-in tee be pressure tested. Prior to pressure testing, the system must be sectioned off to its smallest area using floor valves, etc., to isolate the cut-in area. It is further recommended that the test pressure applied should not exceed 50 psi over the system pressure. This approach will minimize the potential for water damage should a leak occur. WARNING: AIR OR COMPRESSED GAS MUST NEVER regarding Hydrostatic Testing). BE USED FOR PRESSURE TESTING Cut-Ins Minimum Cure Prior to Pressure Testing Pipe Size Ambient Temperature During Cure 60°F to 120°F 40°F to 59°F 0°F to 39°F 3/4 1 hour 4 hour 48 hour 1' 11/2 hour 4 hour 48 hour 11/4 & 11/2 3 hour 32 hour 10 days 2° 8 hour 48 hour * 21/2 & 3° 24 hour 96 hour * 'Solvent cement can be applied at temperatures below 40°F for pipe 2' in size and larger, however the temperature of the system must be raised to 40°F or higher and allowed to cure per the above recommendations prior to pressure testing. When bringing cement, pipe or fittings in from the outside, be sure they are brought up to room temperature before using the 60°F to 120°F cure schedule. 15 Noveon, Inc. Product Rating, Capabilities and Material Properties Pressure Rating BlazeMaster pipe and fittings (3/4(20mm) - 3" (80 mm)) are rated for continuous service of 175 psi (1207 kPa) at 150°F (65°C). Pipe Dimensions & Weights BlazeMaster® pipe is produced in SDR 13.5 dimensions. SDR, or standard dimensional ratio, means the pipe wall thickness is directly proportional to the outside diameter. This results in all diameters carrying the same pressure capability. BlazeMaster® pipe is produced to the specifications of ASTM F 442. BlazeMaster® fittings are produced to ASTM F 437, F 438, or F 439 specifications depending on the size and configuration. BlazeMaster® Pipe Dimensions & Weights SDR 13.5 (ASTM F 442) Nominal Size Average OD Average ID Pounds Per Foot Kilograms Per Meter Pounds Per Foot Kilograms Per Meter Inches mm Inches mm inches mm Empty Empty H20 Filled H20 Filled 3/4 20.0 1.050 26.7 .874 22.2 0.168 0.250 0.428 0.637 1 25.0 1.315 33.4 1.101 28.0 0.262 0.390 .0675 0.100 1114 32.0 1.660 42.2 1.394 354 0.418 0.622 1.079 1.606 11/2 40.0 1.900 48.3 1.598 40.6 0.548 0.816 1.417 2.109 2 50.0 2.375 60.3 2.003 50.9 0.859 1.278 2.224 3.310 21/2 65.0 2.875 73.0 '2.423 61.5 1.257 1.871 3.255 4.844 3 800 3.500 889 2.950 750 1.867 2.778 4.829 7.186 Note: The above average OD and average ID information is per ASTM F442. Check with individual manufacturers for actual OD and ID information. Physical and Thermal Properties of BlazeMaster® CPVC Property CPVC ASTM Specific Gravity 1.53 D 792 IZOD Impact Strength (ft lbs/inch, notched) 3.0 D 256A Modulus of Elasticity, © 73°F psi 4.23 x 101 D 638 Ultimate Tensile Strength, psi 8,000 D 638 Compressive Strength psi 9,600 D 695 Poisson's Ratio .35 -.38 - Working Stress @ 73°F psi 2,000 D 1598 Hazen-Williams C Factor 150 - Coefficient of Linear Expansion in /(in °F) 34 x 101 D 696 Thermal Conductivity BTU/hr./ft.2/°F/in. 0.95 C 177 Limiting Oxygen Index 60% D 2863 Electrical Conductivity Non Conductor Noveon, Inc. 16 Hydraulic Design C Factor Hydraulic calculations for the sizing of BlazeMaster pipe and fitting shall be calculated using the Hazen-Williams C factor of 150. Pipe Friction Loss Pipe friction loss calculations shall be made according to NFPA 13 Section 14.4 (2002 Edition). Fittings Friction Loss The following table shows the allowance for friction loss for fittings, expressed as equivalent length of pipe. Allowance for Friction Loss in Fittings (SDR 13.5 Equivalent Pipe) 3/4 (20mm) 1 (25mm) 1 1/4 (32mm) 1 1/2 (40mm) 2 (50mm) 2 1/2 (65mm) 3 (80mm) Tee Branch 3'(0,914m) 5'(1.52m) 60,83, m) 8'(2.44m) 10'(3.05m) 12'(3.66m) 15'(4.57m) Elbow 90° 7'(2.13m) 7(2 13m) 8'(2.44m) 9'(2,74m) 111(3 35m) 12'(3.66m) 13'(3.96m) Elbow 4.50 1'(0,305m) 1'(0.305m) 2'(0.610m) 2'(0,610m) 2'(0.610m) 3'(0.914m) 4'(1.220m) Coupling 1'(0.305m) 1'(0.305m) 1'(0.305m) 1'(0.305m) 1'(0.305m) 2'(0.610m) 2'(0,610m) Tee Run 1'(0.305m) 1'(0.305m) 1'(0.305m) 1'(0.305m) 1'(0.305m) 2'(0.610m) 2' (0.610m) Thermal Expansion and Contraction BlazeMaster' CPVC pipe, like all piping materials, expand and contract with changes in temperature. The coefficient of linear expansion is: 0.0000340 inch/inch-°F (0.000062 cm / cm °C). Lineal expansion is the same for all pipe diameters. e _113ED(tL) = Loop length (in.) E = Modulus of elasticity at maximum temperature (psi) S = Working stress at maximum temperature (psi) 0 = Outside diameter of the pipe (in.) AL = Change in length due to change in temperature (in.) Expansion Loop Formula Modulus of Elasticity & Stress vs. Temperature Temperature F 73 80 90 100 110 120 140 150 Modulus of Elasticity 4.23 4.14 3.99 3.85 3.70 3.55 3.23 3.08 "E" x 10 (psi) Working Stress 2,000 1,875 1,715 1,560 1,415 1,275 1,000 875 "S" (psi) A 25°F change in temperature will cause an expansion of 1/2 inch for a 50 foot straight run of BlazeMaster® pipe. For most operating and installation conditions, expansion and contraction can be accommodated at changes in direction of the pipe run. However, in certain instances, expansion loops or offsets may be required when installing long, straight runs of pipe. PA Noveon, Inc. Thermal Expansion in Inches Temp. Length of Run in Feet AT OF 5 10 15 20 25 30 ,Change 90 35 40 45 50 70 *1 120 160 = Thermal Expansion A I (in.) 20 04 .08 .12 .16 .20 .24 29 .33 .37 .41 .57 .73 .98 1.31 30 .06 .12 .18 .24 .31 .37 .43 .49 .55 .61 .86 1.10 1.47 1.96 40 .08 .16 .24 .33 .41 .49 .57 .65 .73 .82 1.14 1.47 1.96 2.61 50 10 20 31 41 51 61 71 82 92 102 143 184 245 326 60 .12 .24 .37 .49 .61 .73 .86 .98 1.10 1.22 1.71 2.20 2.94 3.92 70 14 29 43 57 71 86 100 114 129 143 200 257 343 457 80 .16 .33 .49 .65 .82 .98 1.14 1.31 1.47 1.63 2.28 2.94 3.92 5.22 90 .18 .37 .55 .73 .92 1.10 1.29 1.47 1.65 1.84 2.57 3.30 4.41 5.88 100 .20 .41 .61 .82 1.02 1.22 1.43 1.63 1.84 2.04 2.86 3.67 4.90 6.53 Thermal Expansion in Centimeters Temp. Length of Run ic Meters Change AT°C 1 2 1 4 6 8 10 1 12 1 14 1 16 18 20 1 30 --] F40 50 Thermal Expansion A 1 (cm.) 10 0.06 0.12 0.25 0.37 0.50 0.62 0.74 0.87 0.99 1.12 1.24 1.86 2.48 3.10 15 0.09 0.19 0.37 0.56 0.74 0.93 1.12 1.30 1.49 1.67 1.86 2.79 3.72 4.65 20 0,12 0.25 0.50 0.74 0.99 1.24 1.49 1 1.74 1.98 2.23 2.48 3.72 4.96 6.20 25 0.16 0.31 0.62 0.93 1,2 1.55 1.86 1 2.17 2.48 2.79 3.10 4.65 6.20 7.75 30 0.19 0.37 0.74 1.12 1.49 1.86 2.23 2.60 2.98 3.35 3.72 5.58 7.44 9.30 35 022 043 087 130 174 217 260 304 347 391 434 651 868 1085 40 0.25 0.50 0.99 1.49 1.98 2.48 2.98 3.47 3.97 4.46 4.96 7.44 9.92 12.40 45 028 056 112 167 223 279 335 391 446 502 558 837 11.16 1395 50 0.31 0.62 1.24 1.86 2.48 3.10 3.72 4.34 4.96 5.58 6.20 9.30 12.40 15.50 Loop Offset Change of Direction I4-.1/4t.4. Long Run o - = Hanger or Guide 6" 6" MIN +-1/5&-1 I 'MIN I I Restraint Figure 4: Expansion Loop and 01set Configuration Noveon, Inc. 18 Pipe Deflection BlazeMaster® fire sprinkler piping is inherently ductile allowing it to be deflected, within permissible limits, around or away from objects during installation, which can reduce installation time. This ductility allows for greater freedom of design and lower installed cost. The maximum installed deflections for BlazeMaster® piping are as follows: Maximum Installed Deflections (One End Restrained) L ft. (M) - - -. d h(cm) Figure 5: One End Restrained Pipe Length in Feet Pipe 1 2' 5' 1 7' 10' 1 12' 1 15' 1 17' 1 20' 1 25' 1 30' 1 35' 40' 1 45' Size Permissible Bending Deflections SDR 135 (73°F) in Inches 3/4 1.3 7.8 15.4 31.3 45.1 70.5 90.6 125.4 195.9 282.1 383.9 V 10 63 123 250 360 563 723 1001 1564 2252 3066 4004 11/4 0.8 5.0 9.7 19.8 28.5 44.6 57.3 79.3 123.9 178.4 242.8 317.2 401.4 11/2 07 43 85 173 249 390 501 693 1082 1559 2122 2771 3507 4330 2 06 35 68 139 200 312 400 554 866 1247 1697 2217 2806 3464 21/2 05 29 56 114 165 258 331 458 715 1030 1402 1831 2318 2862 3 04 24 46 94 135 212 272 376 588 846 1152 1504 1904 2351 Pipe Length in Meters Permissible _Bending SDR 13.5 (23°C) in cm _Deflections 20 mm 86 343 771 1371 2142 3084 4198 5483 6940 8567 10367 25 mm 68 27.4 61.6 1095 171.0 2463 3352 437.8 554.1 684.1 827.8 985.1 32 mm 54 217 488 867 1355 1951 2655 3468 4390 5419 6557 7804 9158 40 mm 47 189 426 758 1184 1704 2320 3030 3835 4735 5729 6818 8002 9280 50 mm 38 152 34.1 606 94.7 1364 1856 242.4 306 8 378.8 458.3 5454 640.1 7424 65 Mm 31 125 282 501 782 1126 1533 2003 2534 3129 3786 4506 5288 6133 80 mm 2.6 103 23.1 411 64.3 92.5 1259 1645 2082 257.0 311.0. 370.1 4344 503.8 19 Noveon, inc. Maximum Installed Deflections (Both Ends Restrained) Lft.(M) d h(cm) - - - - - - Figure 6: Both Ends Restrained Pipe Length in Feet Size Permissible Bending Deflections SDR 13.5 (73°F) in Inches 3/4" .3 2.0 3.8 7.8 11.3 17.6 22.6 31.1 49.0 70.5 96.0 125.4 158.7 195.9 1" .3 1.6 3.1 6.3 9.0 14.1 18.1 25.0 39.1 56.3 76.6 100.1 126.7 156.4 11/4' .2 1.2 2.4 5.0 7.1 11.2 14.3 19.8 31.0 44.6 60.7 79.3 100.4 123.9 11/2 .2 1.1 2.1 4.3 6.2 9.7 12.5 17.3 37.1 39.0 53.0 69.3 87.7 108.2 2 1 9 17 35 50 78 100 139 216 312 424 554 701 866 21/2' .1 .7 1.4 2.9 4.1 6.4 8.3 11.4 17.9 25.8 35.1 45.8 57.9 71.5 3" .1 .6 1.2 2.4 3.4 5.3 6.8 9.4 14.7 21,2 28.8 37.6 47.6 58.8 Pipe Length in Meters 1 2 3 1 4 5 1 6 1 7 1 8 1 9 1011 1 121314 Permissible _Bending Deflections SDR 13.5 (23°C) in cm 20 mm 2.1 8.6 19.3 34.2 53.5 77.1 104.9 137.0 173.4 214.1 259.0 308.2 361.8 419.5 25 mm 17 68 154 274 428 616 838 1095 1386 171.1 2071 2464 2892 3354 32 mm 14 54 122 217 339 488 664 867 1097 1354 1639 1950 2289 2654 40 mm 1.2 4.7 10.6 18.9 29.6 42.6 58.0 75.7 95.8 118.3 143.2 170.4 200.0 231.9 50 mm 0.9 3.8 8.5 15.2 1 23.7 34.1 1 46.4 60.7 1 76.8 94.8 114.7 136.5 160.2 185.8 65 mm 08 31 70 125 196 282 384 501 634 783 947 1127 1323 1535 80 mm 06 26 58 103 161 231 315 411 521 643 778 926 1086 1260 Pipe 2' 5 7' 10' 12' 15' 17' 20' 25' 30' [ 35' 40' 45' 50' Handling and Storage BlazeMaster® CPVC is a tough, corrosion resistant material, but does not have the mechanical strength of steel. Reasonable care must be exercised in handling BlazeMaster® pipe and fittings. They must not be dropped or have objects dropped on them. If improper handling results in scratches, splits, or gouges, the damaged section shall be cut out and discarded. BlazeMaster® pipe must be covered with a non-transparent material when stored out of doors for extended periods of time. Brief exposure to direct sunlight on the job site may result in color fade but will not affect physical properties. BlazeMaster® fittings should be stored in their original containers to keep them free from dirt and reduce the possibility of damage. Caution should be taken not to overstack boxes of BlazeMaster® fittings in extreme temperature environments (>150°F). Noveon, Inc. 20 Joining BlazeMasterO Pipe and Fittings with Red One-Step Solvent Cement Note: One-Step Cement requires no cleaner or primer. A two-step process incorporating a primer also exists. Refer to individual manufacturers' installation instructions. Cuffing BlazeMaste pipe can be easily cut with a ratchet cutter, a wheel- - type plastic tubing cutter, a power saw or a fine toothed saw. To ensure the pipe is cut square, a miter box is recommended when using a saw. A square cut provides the surface of the pipe with maximum bonding area. If any indication of damage or cracking is evident at the pipe end, cut off at least 2 Inches (50.8 mm) beyond any visible crack. Deburring Burrs and filings can prevent proper contact between ' pipe and fitting dung assembly, and must be removed from the outside and the inside of the pipe. A chamfering tool or a file is suitable for this purpose. A slight bevel shall be placed at the end of the pipe to ease entry of the pipe into the socket and minimize the chances of wiping solvent cement from the fitting during insertion. Fitting Preparation Using a clean, dry rag, wipe loose dirt and moisture from the fitting socket and pipe end. Moisture can slow the cure time and at this stage of assembly, excessive water can reduce joint strength. Check the dry fit of the pipe and fitting. The pipe should enter the fitting socket easily 1/4 to 3/4 of the way. At this stage, the pipe should not bottom out in the socket. Solvent Cement Application Cement shall be applied (worked into pipe) with an applicator half the nominal size of the pipe diameter. Apply a heavy, even coat of cement to the outside pipe end. Apply a medium coat to the fitting socket. Pipe sizes 11/4 inches (32 mm) and above shall always receive a second cement application on the - pipe end. (Apply cement on the pipe end, in the fitting socket and on the pipe again.) Only use - solvent cements that have been specifically investigated and tested for use with BlazeMaster® CPVC systems and approved by the pipe and fitting manufacturers. Too much cement can cause clogged waterways. Do not allow excess cement to puddle in the pipe and fitting assembly. Special care shall be exercised when assembling BlazeMaster® systems in extremely low temperatures (below 40°F (40C)) or extremely high temperatures (above 100°F (38°C)). Extra set time shall be allowed in colder temperatures. When cementing pipe and fittings in extremely cold temperatures, make certain that the cement has not become lumpy or has "gelled". Gelled cement must be discarded. In extremely hot temperatures, make sure both surfaces to be joined are still wet with cement when putting them together. Assembly After applying cement, immediately insert the pipe into the fitting socket, while rotating the pipe one-quarter turn. Properly align the fitting for the installation at this time, Pipe must bottom to the stop. Holding the assembly for 10 to 15 seconds to ensure initial bonding. A bead of cement should be evident around the pipe and fitting juncture. If this bead is not continuous around the socket shoulder, it may indicate that insufficient cement was applied. 21 Noveon, Inc. If insufficient cement is applied, the fitting must be cut out and discarded. Cement in excess of the bead can be wiped off with a rag. Care shall be exercised when installing sprinkler heads. Sprinkler head fittings shall be allowed to cure for a minimum of 30 minutes prior to installing the sprinkler head. When installing sprinkler heads, be sure to anchor or hold the pipe drop securely to avoid rotating the pipe in previously cemented connections. Previously cemented fittings shall also be permitted to cure for a minimum of 30 minutes. Warning: Sprinkler heads shall be installed only after all the CPVC pipe and fittings, including the sprinkler head adapters, are solvent welded and allowed to cure for a minimum of 30 minutes. Sprinkler head fittings should be visually inspected and probed with a wooden dowel in insure that the water way and threads are clear of any excess cement. Once the installation is complete and cured per Table I, II or Ill, the system shall be hydrostatically tested. Sprinklers shall not be installed in the fittings prior to the fittings being cemented in place. Note: Safety and Health Precautions. Prior to using CPVC solvent cements, review and follow all precautions found on the container labels, material safety data sheet, and Standard Practice for Safe Handling ASTM F 402. Set and Cure Times Solvent cement set and cure times are a function of pipe size, temperature, relative humidity, and tightness of fit. Curing time is faster for drier environments, smaller pipe sizes, higher temperatures and tighter fits. Cure times should be increased when moisture is present such as during cut-ins to live sprinkler lines. The assembly must be allowed to set, without any stress on the joint, for 1 to 5 minutes, depending on pipe size and temperature. Following the initial set period, the assembly can be handled carefully, avoiding significant stresses to the joint. Refer to the following tables for minimum cure times prior to pressure testing. TABLE I 225 psi (1552 kPa) Test Pressure (maximum) Ambient Temperature During Cure Period Pipe Size 60°F to 120°F 40°Fto59°F (16°C to 49°C) (4°C to 15°C) 0°Fto39°F (-18°C to 4°C) 3/4 (20 mm) 1 hr. 4 hrs. 48 hrs. 1" (25 mm) 11/2 hrs. 4 hrs. 48 hrs. 11/4 & 11/2 (32 & 40 mm) 3 hrs 32 hrs 10 days 2 (50 mm) 8 hrs. 48 hrs. Note 1 21/2 & 3 (65 & 80 mm) 24 hrs. 96 hrs. Note 1 TABLE II 200 psi (1379 kPa) Test Pressure (maximum) Ambient Temperature During Cure Period Pipe Size 607to207 40°Fto597 (16°C to 49°C) (4°C to 15°C) 0°Fto39°F (-18°C to 4°C) 3/4 (20 mm) 45 mins. 11 /2 hrs. 24 hrs. 1 (25 mm) 45 mins. 11/2 hrs. 24 hrs. 11/4 & 11/2 (32 & 40 mm) 11/2 hrs 16 hrs 120 hrs 2 (50 mm) 8 hrs, 36 hrs. Note 1 21/2 & 3 (65 & 80 mm) 8 hrs, 72 hrs. Note 1 Noveon, Inc. 22 TABLE Ill 100 psi (690 kPa) Test Pressure (maximum) Ambient Temperature During Cure Period Pipe Size 60°F to 120°F 407to597 (16°C to 49°C) (4°C to 15°C) 07to397 (-18°C to 4°C) 3/4 (20 mm) 15 mins. 15 mins. 30 mins. 1 (25 mm) 15 mins. 30 mins. 30 mins. 11/4 (32 mm) 15 mins. 30 mins 2 hrs. Note 1: For these sizes, the solvent cement can be applied at temperatures below 40°F (4.5°C), however, the sprinkler system temperature must be raised to a temperature of 40°F (4.5°C) or above and allowed to cure per the above recommendations prior to pressure testing. Pressure Testing Once an installation is completed and cured, per the above recommendations, the system should be pressure tested at 200 psi (1379 kPa) for 2 hours. See Table II for curing conditions in this case. The system should be pressure tested at 50 psi (345 kPa) in excess of maximum pressure when the maximum system pressure is to be maintained in excess of 150 psi (1034 kPa). See Table I for curing conditions in this case. This is in accordance with the requirements established by NFPA Standard 13, Section 16.2.1 (2002 Edition). Sprinkler systems in one- and two-family dwellings and mobile homes may be tested at line pressure. Table Ill curing conditions, in accordance with the requirements established by NFPA 13D, Section 4.3 (2002 Edition). When pressure testing, the sprinkler system shall be slowly filled with water and the air bled from the highest and farthest sprinkler heads before pressure testing is applied. Air must be removed from piping systems (plastic or metal) to prevent it from being locked in the system when pressure is applied. Entrapped air can generate excessive surge pressures that are potentially damaging, regardless of the piping materials used. Air or compressed gas should never be used for pressure testing. If a leak is found, the fitting must be cut out and discarded. A new section can be installed using couplings or a union. Unions should be used in accessible areas only. Estimating One-Step Solvent Cement Requirements The following guidelines are provided to allow estimation of one-step solvent cement quantities needed. Fitting Size Number of Joints Per Quart Number of Joints Per Liter 3/4 (20 mm) 270 285 1(25mm) 180 190 11/4 (32 mm) 130 137 11/2 (40 mm) 100 106 2 (50 mm) 70 74 2 1/2 (65mm) 50 53 3 (80mm) 40 42 Hangers and Supports Because BlazeMasterO pipe is rigid, it requires fewer supports than flexible plastic systems. The support spacing is shown in the following table. Nominal Size Maximum Support Spacing inches mm feet meters 3/4 200 51 /2 17 1 25.0 6 1.8 11/4 32.0 61 /2 2.0 11/2 400 7 21 2 50.0 8 2.4 21 /2 650 9 27 3 80.0 10 3.0 23 Noveon, Inc. TABLE A Maximum Support Spacing Distance In Line Sprinkler Head Drop Tee Nominal Pipe Size Less than 100 psi (690 kPa) More than 100 psi (690 kPa) 3/4"(20 mm) 4(1.22 m) 3(0.91 m) 1' (25 mm) 5(1.52 m) 4(1.22 m) 11/4 (32 mm) 6(1.83 m) 5(1.52 m) 11/2 -3(40-80mm) 71(2.13 m) 71(2.13 m) TABLE B Maximum Support Spacing Distance End Line Sprinkler Head Drop Elbow Nominal Pipe Size Less than 100 psi (690 kPa) More than 100 psi (690 kPa) 3/4 (20 mm) 9 (229 mm) 6 (152 mm) 1 (25 mm) 12" (305 mm) 9" (229 mm) 11/4 (32 mm) 16 (406 mm) 12 (305 mm) 11/2 - 3 (40 - 80 mm) 24 (610 mm) 12 (305 mm) Most hangers designed for metal pipe are suitable for BlazeMaster pipe. Do not use undersized hangers. Hangers with sufficient load bearing surface shall be selected based on pipe size, i.e., 1 1/2" hangers for 1 /2" pipe. The hanger shall not have rough or sharp edges that come in contact with the pipe. The pipe hangers must comply with the requirements in NFPA 13, 13R, and 13D. For Quick Response upright sprinkler heads, rigid hangers secured to the ceiling shall be used. Figure 7: Support Spacing Drop Elbow and Drop Tee When a sprinkler head activates, a significant reactive force can be exerted on the pipe. With a pendent head, this reactive force can cause the pipe to lift vertically if it is not properly secured, especially if the sprinkler drop is from small diameter pipe. The closest hanger shall brace the pipe against vertical lift-up. See Tables A & B. Any of a number of techniques can be used to brace the pipe. Four acceptable approaches would be to use a standard band hanger positioning the threaded support rod to 1/16 inch (1.588 mm) above the pipe, a split-ring hanger, a wrap-around U hanger, or a special escutcheon which prevents upward movement Of the sprinkler through the ceiling. Penetration of Studs and Joists Wooden Studs and Joists It is acceptable to cut holes in wood studs for support. The holes should be oversized to allow for movement. Metal Studs BlazeMaster® pipe and fittings should be protected from sharp edges when passing through metal studs. Noveon, inc. 24 Transition to Other Materials Support Additional support should be added at the metal side of a BlazeMaster® CPVC-metal transition to support the weight of the metal system. With gasket in place, align the bolt holes of the mating flanges by rotating the ring into position. (Consideration should be given to alignment of One-Piece Flange prior to joining with pipe.) Insert all bolts, washers (two standard flat washers per bolt), and nuts. Threaded Connections BlazeMaster® CPVC male and female threaded adapters or flanges are listed for connecting a BlazeMaster® fire sprinkler system to other materials, valves, and appurtenances. A thread sealant shall be used in making threaded connections, TFE (Teflon®) thread tape is the recommended sealant. Some thread sealants other than TFE thread tape contain solvents or other materials that may be damaging to CPVC. Refer to manufacturers' installation instructions for specific recommendations on thread sealants. Always consult with the manufacturer of the material for compatibility with BlazeMaster® CPVC pipe and fittings. Care shall be exercised when transitioning between BlazeMaster® pipe and fittings and metai. Care must be taken to avoid over-torquing. Refer to manufacturers' Installation instructions for torque requirements. Flanged Connections Flange Make-Up: Once a flange is joined to pipe, the method for joining two flanges is as follows: Piping runs joined to the flanges must be installed in a straight line position to the flange to avoid stress at the flange due to misalignment. Piping must also be secured and supported to prevent lateral movement that can create stress and damage the flange. Make sure the faces of the mating surfaces are flush against gasket prior to bolting down the flanges. Tighten the nuts by hand until they are snug. Establish uniform pressure over the flange face by tightening the bolts in 5 ft. lb. (6.8 M Kg) increments according to the sequence shown in Figure 8: Bolt Tightening Sequence following a 1800 opposing sequence. Care must be taken to avoid "bending" the flange when joining a flange to a "raised face" flange, or a wafer-style valve. Do not use bolts to bring together improperly mated flanges. Caution: Over-torquing will damage the flange. Torque given is for dry, non-lubricated bolt, standard washers, neoprene 1/8' (3.18 mm) thick full face gasket. If lubricant (non-petroleum based) Is used, torque levels may vary. Actual field conditions may require a variation in these recommendations. 3Q4 Figure 8: Bolt Tightening Sequence Recommended Bolt Torque Flange Size Bolt Diameter Torque 3/4 - 11/2 (20 - 40mm) 1/2 (12.7 mm) 10 - 15 ft lbs 03 6 - 20.3 M Kg) 2' - 3 (50 - 80 mm) 5/8' (15.9 mm) 20 - 30 ft. lbs. (27.1 - 40.7 M Kg) 25 Noveon, Inc. Grooved Coupling Adapters The following procedures are recommended for proper assembly of the Grooved Coupling Adapter. READ THESE INSTRUCTIONS CAREFULLY BEFORE BEGINNING INSTALLATION. Inspect the fittings and pipe to insure that they are sufficiently free from indentations, projections or roll-marks on the gasket seating areas of the fitting and pipe, The pipe should be squarely cut with any loose scale, paint, and/or dirt removed from the groove and seating surface. Use a standard grade E*, EPDM compound that is suitable for wet fire sprinkler service. A flexible coupling shall be used with grooved coupling adapters. Caution: Use of rigid style couplings may damage the grooved coupling adapter. Consult the coupling manufacturer for proper selection. 'See manufacturer for temperature ratings. Make sure the gasket is clean and free of any cracks, cuts or other defects which may cause leaks. Lubricate the gasket with a vegetable soap-based gasket lubricant. Caution: Use of petroleum based lubricants will damage the gasket and adapter resulting in stress failure of the CPVC adapter. A gasket/joint lubricant is recommended to prevent pinching the gasket and to assist in seating the gasket during the alignment process. Apply the appropriate lubricant to the gasket lips and exterior surface of the gasket. Place the gasket over the metal pipe ends, being sure gasket lip does not overhang the pipe end. Insert the CPVC grooved coupling adapter into the gasket. Make sure that the gasket is centered between the two grooves. No portion of the gasket should extend into the grooves. Caution: Make sure the gasket is not pinched between the pipe and the fitting. Place the metal housing over the gasket, making sure the metal housing key is into the grooves on the metal pipe and the CPVC coupling adapter. Insert the bolts and hand tighten. Tighten the bolts alternately and equally until the bolt pads are touching metal- to-metal. In completing a proper joint, the gasket is also slightly compressed, adding to the strength of the seal from the gasket's durometer. Inspect the joints before and after pressure testing. Look for gaps between the bolt pads and for housing keys that are not inside the grooves. Other Design Criteria Chemical Compatibility CPVC domestic water, fire sprinkler, and industrial piping systems have been used successfully for more than 40 years in new construction, re-pipe and repair. CPVC products are ideally suited for these applications due to their outstanding corrosion resistance. Occasionally, however, CPVC can be damaged by contact with chemicals found in some construction products (and site preparations). This may result in damage to property, people, or the BlazeMaster® CPVC fire sprinkler system. Reasonable care needs to be taken to insure that products coming into contact with CPVC systems are chemically compatible. Noveon recommends that chemical compatibility with CPVC be confirmed with the manufacturer of the product in contact with CPVC piping systems. If chemical compatibility with CPVC is in question, Noveon recommends isolating the suspect product from contact with CPVC pipe or fittings. (Refer to the Chemical Compatibility Section under Products & Services at www.blazemaster.com for additional information on compatibility.) Noveon, Inc. 26 A Note on Microbiologically Influenced Corrosion (MIC) In areas where water supplies are known to have contributed to MIC, NFPA requires metallic fire sprinkler system water supplies to be tested and appropriately treated. Reference Section 15.1.5 of NFPA 13 (2002 Edition). This testing and treatment is not required when using BlazeMaster'® CPVC products. BlazeMaster® CPVC is not susceptible to MIC because: CPVC surfaces discourage the adherence of the bacteria associated with MIC. In metallic systems, colonies form around the bacteria that entrap organic acids against the wall, causing the pitting which is common with MIC. As the bacteria associated with MIC cannot adhere to the inner surface of CPVC, the bacteria will not propagate as rapidly. The organic acids produced by the MIC bacteria promote the oxidation of metals but do not affect CPVC. In fact, the compounds that comprise BlazeMaster® pipe and fittings are known to be unaffected in extreme acid environments far more severe than those environments associated with MIC. Note: Metal components within non-metallic fire sprinkler systems are not immune to MIC. Freeze Protection Freeze protection can be provided in a variety of methods including system design, insulation, and antifreeze. Batt Insulation Many jurisdictions recommend the use of baft insulation for freeze protection in place of antifreeze solutions. These jurisdictions typically publish batt insulation guidelines that provide the minimum thickness of insulation to be utilized. Reference NFPA 13D Section 8,3.1 (2002 Edition) for additional recommendations. Antifreeze Solutions Glycerin antifreeze solutions are acceptable for use with BlazeMaster® piping. Glycol antifreeze solutions are not recommended for use with BlazeMaster® pipe and fittings. Always install antifreeze systems per the NFPA guidelines. Refer to Section 7.5.2 of NFPA 13 (2002 Edition). The following considerations should be incorporated into the system design when providing for freeze protection: Always follow the manufacturers' installation instructions provided by the BlazeMasfet® pipe and fittings manufacturer. This is especially important with regard to the torque requirements for sprinkler installation, the specific type and use of Teflon® tape, and the specific type and use of a thread paste sealant. Use only high quality Teflon® tape or a thread paste sealant recommended by the sealant manufacturer. Never combine both Teflon® tape and thread paste sealants. Follow NFPA 13 Section 7.5.3.3 (2002 Edition) requirement regarding the installation and use of expansion chambers when backflow prevention devices are installed with steel, copper, and CPVC. NOTE: Most existing backflow prevention devices do not allow entrapped pressure to be relieved. Follow NFPA 13 Section A.8.3.3.1 (2002 Edition) recommendation of not exceeding a maximum 40-gallon antifreeze volume for steel, copper. and CPVC systems. Consider the use of glycerin and water solution antifreeze loops rather than the practice of installing glycerin and wafer solutions into the entire sprinkler system. 27 Noveon, Inc. Estimating Antifreeze Solution Requirements Fitting Size Gallons per Foot of Pipe Liters per Meter of Pipe 3/4 (20 mm) 0.031 0.387 V (25 mm) 0.049 0.614 11/4 (32 mm) 0.079 0.985 1 1/2 (40 mm) 0.104 1.294 2 (50 mm) 0.164 2.033 21/2 (65mm) 0.240 2.975 3 (80mm) 0.355 4.409 Painting Water-based acrylic latex paint is the preferred and recommended paint to use on BIazeMastet CPVC pipe and fittings. Oil or solvent-based paints may be chemically incompatible. Certain types of oil or solvent-based paints may, however, be used provided that it is a light coating that dries quickly. These paints should not be allowed to puddle or pool on the surface. Application of solvent-based paints must be individually reviewed as there are certain types of paints and stains that contain drying oils and should not be used at all on CPVC. Maintenance Maintenance of a BlazeMasterO fire sprinkler system shall be in accordance with the Standard for Inspection, Testing and Maintenance of Water Based Extinguishing Systems as defined by NFPA 25. Penetrating Fire Rated Walls and Partitions Before penetrating fire rated walls and partitions, consult building codes and authorities having jurisdiction in your area. Several classified through- penetration firestop systems are approved for use with CPVC pipe. Consult the pipe manufacturer or BlazeMaster® fire sprinkler system representative for further information. Warning: Some firestop sealants or wrap strips contain solvents or plasticizers that may be damaging to CPVC. Always consult the manufacturer of the firestop material for compatibility with BlazeMaster® CPVC pipe and fittings. To avoid compatibility issues, BlazeMaster® Caulk&Walk® can be used. Earthquake Bracing Since BlazeMaster® CPVC pipe is more ductile than metallic sprinkler pipe, it has a greater capacity to withstand earthquake damage. In areas subject to earthquakes, BlazeMaster® fire sprinkler systems shall be designed and braced in accordance with local codes or NFPA 13, Section 9.3 (2002 Edition). When it is required to earthquake brace BlazeMaster® piping, it is important to use fittings, fasteners or clamps that do not have sharp edges or apply excessive compressive forces sufficient to distort the pipe. Copyright Notice. All pages of this Manual are: Copyright 2001 Noveon, Inc. All rights reserved. Noveon, Inc. 28 Warranty Disclaimer. This Manual and all of the information it contains are provided as is without warranty of any kind, whether express or implied. It may contain generalizations, technical inaccuracies, or typographical errors. NOVEON DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, AND ANY WARRANTY OF NONINFRINGEMENT. Limitation of Liability. USE OF THIS MANUAL OR ANY INFORMATION IT CONTAINS IS AT THE SOLE RISK OF THE USER. Under no circumstances will Noveon be liable to any party for any direct, indirect, special incidental, consequential or other damages based on any use of this Manual including, without limitation, any lost profits or business interruption, even if Noveon has been specifically advised of the possibility of such damages. No rights or license. Information provided herein is for the convenience of users of BlazeMaster® fire sprinkler systems and is not being published for commercial use. No rights are granted to users in any Noveon trademarks, copyrights or other intellectual property or technical data. Summary BlazeMaster® pipe and fittings, designed specifically for fire sprinkler systems, provide unique advantages. Long-term performance of a BlazeMaster® system will be maximized if it is properly installed and maintained in accordance with applicable NFPA guidelines. 29 Noveon, Inc. Dos and Don'ts While not a complete list, the following is intended to highlight many of the "Dos" and "Don'ts" addressed in this manual. Dos Install product according to the manufacturer's installation instructions. Follow recommended safe work practices. Make certain that thread sealants, gasket lubricants, or fire stop materials are compatible with BlazeMaster® CPVC. Use only latex-based paints if painting is desired. Keep pipe and fittings in original packaging until needed. Cover pipe and fittings with an opaque tarp if stored outdoors. Follow proper handling procedures. Use tools specifically designed for use with plastic pipe and fittings. Use proper solvent cement and follow application instructions, Use a drop cloth to protect interior finishes. Cut the pipe ends square. Deburr and bevel the pipe end before solvent cementing. Rotate the pipe 1/4 turn when bottoming pipe in fitting socket. Avoid puddling of solvent cement in fittings and pipe. Make certain that solvent cement does not run and plug the sprinkler head orifice. Follow the manufacturer's recommended cure times prior to pressure testing. Fill lines slowly and bleed the air from the system prior to pressure testing. Support sprinkler head properly to prevent lift up of the head through the ceiling when activated. Keep threaded rod within 1/16' of the pipe. Install BlazeMaster® CPVC pipe and fittings in wet systems only. Use only insulation and/or glycerin & water solutions for freeze protection. Allow for movement due to expansion and contraction. Renew your BlazeMaster® CPVC pipe and fittings installation training every two years, Don'ts Do not use edible oils such as Crisco® as a gasket lubricant. Do not use petroleum or solvent-based paints, sealants, lubricants or fire stop materials. Do not use any glycol-based solutions as an anti-freeze. Do not mix glycerin and water solution in contaminated containers, Do not use both Teflon® tape and thread sealants simultaneously. Do not use solvent cement that exceeds its shelf life or has become discolored or gelled. Do not allow solvent cement to plug the sprinkler head orifice. Do not connect rigid metal couplers to BlazeMaster® CPVC grooved adapters. Do not thread, groove, or drill BlazeMaster® CPVC pipe. Do not use solvent cement near sources of heat, open flame, or when smoking. Do not pressure test until recommended cure times are met. Do not use dull or broken cutting tool blades when cutting pipe. Do not use BlazeMaster® CPVC pipe that has been stored outdoors, unprotected and is faded in color. Do not allow threaded rod to come in contact with the pipe. Do not install BlazeMaster® CPVC pipe in cold weather without allowing for expansion. Do not install BlazeMaster® CPVC pipe and fittings in dry systems. Noveon, Inc. 30 noyeo The Specialty Chemicals Innovator," Since 1980 Noveon, Inc. BlazeMastereCPVC Marketing Department Harvel Plastics, Inc. Hershey Valve Company, 9911 Brecksville Road P.O. Box 757 Limited Cleveland OH 44141-3247 USA 216-447-5000 Kuebler Road 356, lzuli Road 1-888-234-2436 Easton, PA 18044 Wuchi, Taichung Fax: 216-447-5750 610/252-7355 Taiwan ROC Chaussée de Wavre, 1945 Fax: 610/253-4436 886-4-2639-2777 1160 Brussels www.harvel.com Fax: 886-4-2639-7064 Belgium www.hershey.com.tw 32-2-678-19-11 Fax: 32-2-678-19-90 Noveon Asia Pacific Limited A Units 1107-1110 Shui On Centre 6-8 Harbour Road ja THOMPSON Wanchal, Hong Kong 852-2508-1021 PLASTICS, INC. Fax: 852-2512-2241 IPEX, Inc. Thompson Plastics, Inc. 6810 Invader Crescent 3425 Stanwood Boulevard, NE Mississauga, ON L5T 2136 Huntsville, AL 35811 905/670-7676 256/859-1600 Fax: 905/670-5295 Fax: 256/852-2782 www.ipexinc.com www.cpvc.com tqca fP,w / CoL,oi / dU Tyco Fire Products 451 N. Cannon Avenue Lansdale, PA 19446 215/362-0700 Fax: 215/362-5385 www.tyco-central.com FIRE SPRINKLER SYSTEMS ASTIVI 4FM* FOOS @ ® As manufactured by Harvel. IPEX, Thompson and Tyco. The information contained herein is believed to be reliable, based on extensive laboratory testing and thousands of successful CPVC system installations dating from 1960, but no representations, guarantees or warranties of any kind are made as to its accuracy, suitability for particular application or the results to be obtained therefrom. The information is based on laboratory work with small-scale equipment and does not necessarily indicate end product performance. Because of the variations in methods, conditions and equipment used commercially in processing these materials, no warranties or guarantees are made as to the suitability of the products for the applications disclosed. Full-scale testing and end product performance are the responsibility of the user. Noveon shall not be liable for and the customer assumes all risk and liability of any use or handling of any material beyond Noveon's direct control. THE SELLER MAKES NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Nothing contained herein is to be considered as permission, recommendation, nor as an inducement to practice any patented invention without permission of the patent owner. a BlazeMaster and BlazeMaster CPVC are trademarks of Noveon IP Holdings Corp. © 2003 Noveon, Inc. BMDESMAN October 2003 FlameGuard TM CPVC FIRE SPRINKLER PIPING PRODUCTS YN90HYO TIIkYII©DkU d March 10, 2001 SUPERSEDES ALL PREVIOUS EDITIONS I Visit our web site: I JICNATIONA Quality Systems Certificate No. 293 Corporate Facilities, Sylmar, CA Assessed to ISO 9001 ACTU kJ c51/nce1 1 FS-4-0301 The information contained in this publication is based on current information and product design at the time of publication and is subject to change without notification. Our ongoing commitment to product improvement may result in some variations. No representations, guarantees or warranties of any kind are made as to its accuracy, suitability for particular application or results to be obtained therefrom. For verification of technical data or additional information not contained herein, please contact Spears Technical Services Department [West Coast: (818) 364-1611 - East Coast: (717) 938-9006]. GENERAL INFORMATION RECOMMENDATIONS FOR INSTALLERS AND USERS: Plastic piping systems should be ENGINEERED, INSTALLED, and OPERATED in accordance with ESTABLISHED DESIGN AND ENGINEERING STANDARDS AND PROCEDURES for plastic piping systems. Suitability for the intended service application should be determined by the installer and/or user prior to installation of a plastic piping system. All installation and maintenance personnel should be trained in the proper handling and installation requirements and precautions of plastic piping systems. PRIOR TO ASSEMBLY, all piping system components should be inspected for damage or irregularities. Mating components should be checked to assure that tolerances and engagements are compatible. Do not use any components that appear irregular or do not fit properly. Contact the appropriate manufacturer of the component product in question to determine usability. Consult all applicable codes and regulations for compliance prior to installation. Installation must be made in accordance with SPEARS MANUFACTURING COMPANY FIRE SPRINKLER PIPING PRODUCTS Installation Instructions - FS-3 NOTE - Individual or group instruction in correct solvent welding procedures is available by contacting your local distributor or your servicing Spears Regional Distribution Center. SOLVENT CEMENT CONNECTIONS - Spears Manufacturing Company recommends the use of Spears Two Step FS-1 primer with ES-3 solvent cement OR Spears FS-5 One Step solvent cement for joining Spears products. Use of solvent cementing products not approved for CPVC fire sprinkler systems or failure to follow installation instructions will automatically void the warranty. THREADED CONNECTIONS - Spears Manufacturing Company recommends the use of Spears BLUE 75 TM Thread Sealant. This product has been tested by Spears and the sealant manufacturer for compatibility with the Spears CPVC fire sprinkler products. Consult the sprinkler head manufacturer before using this product. WARNING: OTHER PIPE JOINT COMPOUNDS OR PASTES MAY CONTAIN SUBSTANCES THAT COULD CAUSE STRESS CRACKING IN THE CPVC OR OTHER FITTING COMPONENTS. Care must be taken to avoid overtorquing - generally 1 to 2 turns beyond finger tight is all that is required to make up a threaded connection. Factory testing has indicated 10-25 ft. lbs. of torque is adequate to obtain a leak free seal. NOT FOR USE WITH COMPRESSED AIR OR GASES WARNING: DO NOT USE COMPRESSED AIR OR GAS TO TEST ANY PVC OR CPVC THERMOPLASTIC PIPING PRODUCT OR SYSTEM, AND DO NOT USE DEVICES PROPELLED BY COMPRESSED AIR OR GAS TO CLEAR SYSTEMS. THESE PRACTICES MAY RESULT IN EXPLOSIVE FRAGMENTATION OF SYSTEM PIPING AND COMPONENTS CAUSING SERIOUS OR FATAL BODILY INJURY. Dimension Reference: G = (LAYING LENGTH) intersection of center lines to bottom of socket/thread; 900 elbows, tees, crosses; ±1/32 inch. H = intersection of center lines to face of fitting; 90° elbows, tees, crosses; ±1/32 inch. J = intersection of center lines to bottom of socket/thread; 45° elbows; ±1/32 inch. L = overall length of fittings; ±1/16 inch. M = outside diameter of socket/thread hub; ±1/16 inch. N = socket bottom to socket bottom; couplings; ±1/16 inch. Q = width of flats; ±1/16 inch. W = height of cap; ±1/16 inch. CPVC FIRE SPRINKLER PIPE SDR. 13.5 (ASTM F 442) Part Number Nominal Size Inches (mm) Average OD Inches (mm) Average ID Inches (mm) Approx. Weight (LbsJFt.) CP-007 3/4" (19.1) 1.050 (26.7) .874 (22.5) .181 CP-010 11. (25.4) 1.315 (33.4) 1.101 (28.2) .280 CP-012 1-1/4" (31.8) 1.660 (42.2) 1.394 (35.6) .418 CP-015 1-1/2" (38.1) 1.900 (48.3) 1.598 (40.7) .550 CP-020 (50.8) 2.375 (60.3) 2.003 (50.9) .872 CP-025 2-1/2" (63.5) 2.875 (73.0) 2.423 (61.5) 1.260 CP-030 (76.2) 3.500 (88.9) 2.950 (75.0) 1.900 SPEARS MANUFACTURING COMPANY FlameGuardTM CPVC FIRE SPRINKLER PIPINGS PRODUCTS I 4lID I IL NffL.1 TEE (Soc x Soc x Soc) 1 Part Approx. Size M H G L Number Wt.(Lbs.) 4201-007 3/4' 1-5/16 1-9/16 17/32 3-1/8 .11 4201-010 11.1-5/8 1-13/16 25/32 3-5/8 .20 4201-012 1-1/4' 1-31/32 2-1/8 7/8 4-1/4 .28 4201-015 1-1/2' 2-11/32 2-9/16 1-3/16 5-1/8 .65 4201-020 2" 2-7/8 2-15/16 1-13/32 5-7/8 1.00 4201-025 2-1/2" 3-17/32 3-11/32 1-19/32 6-11/16 1.82 4201-030 3' 4-3/16 3-15/16 2-1/16 7-7/8 3.02 REDUCING TEE (Soc x Soc x Soc) 02 L Part Number Size M MI M2 H HI H2 C I CI J I C2 j L Approx. Wt.(Lbs.) 4201-102 3/4'x3/4'x1 1-13/32 1-23/32 1-13/32 1-27/32 1-27/32 1-27/32 27/32 11/16 27/32 3-11/16 .21 4201-125 1'x3/4"x3/4' 1-5/8 1-5/16 1-5/16 1-13/16 1-3/4 1-5/8 11/16 3/4 5/8 3-7/16 .16 4201-126 1'x3/4'x1" 1-23/32 1-23/32 1-13/32 1-27/32 2-31/32 1-31/32 3/4 1-7/8 1-3/32 3-13/16 .26 4201-131 1x1"x3/4' 1-5/8 1-5/16 1-5/8 1-25/32 1-13/16 1-25/32 21/32 13/16 1 21/32 3-9/16 .16 4201-157 1-1/4'xl"x3/4" 2-3/32 1-13/32 1-23/32 1-15/16 2-1/32 1-27/32 11/16 1-1/32 23/32 3-25/32 .33 4201-158 1-1/4'xl"xl" 2 1-21/32 1-5/8 2-1/8 2-1/16 1 1-7/8 7/8 31/32 314 4 .26 4201-159 1-1/4x1"x1-1/4' 2-3/32 2-3/32 1-23/32 2-3/16 2-7/32 2-3/32 15/16 31/32 1 4-9/32 .42 4201-167 1-1/4'x1-1/4'x3/4' 2 1-5/16 2 1-29/32 2 1-29/32 21/32 1 21/32 3-13/16 .24 4201-168 1-1/4'x1-114'x1° 1-31/32 1-5/8 1-31/32 2-1/16 2-1/8 2-1/16 13/16 1 13/16 .4-1/8 .37 4201-169 1-1/4'x1-1/4'x1-1/2' 2-3/32 2-11/32 2-3/32 2-3/8 2-11/32 2-3/8 1-1/8 15/16 1-1/8 4-3/4 .51 4201-201 1-1/2'x1-1/4'x3/4' 2-5/16 1-3/8 2-1/16 2-1/16 2 1-15/16 11/16 1 1/4 4 .41 4201-202 1-1/2'xl-1/4'xl' 2-5/16 1-11/16 2-1/16 2-7/32 2-5/32 2-1/4 27/32 1-1/32 1 4-15/32 .42 4201-210 1-1/2'x1-1/2'x3/4' 2-5/16 1-3/8 2-5/16 2-3/32 2-1/32 2-3/32 23/32 1-1/16 23/32 4-3/16 .38 4201-211 1-1/2'xl-1/2'xl' 2-7/32 1-5/8 2-7/32 2-7/32 2-7/32 2-7/32 15/16 1-3/32 15/16 4-7/16 .31 4201-212 1-1/2'x1-1/2'x1-114" 2-11/32 2-3/32 2-11/32 2-9/16 2-9/32 2-9/16 1-3/16 1 1-3/16 5-1/8 .58 4201-213 1-1/2"xl-1/2"x2" 2-11/32 2-27/32 2-11/32 2-11/16 2-21/32 2-11/16 1-5/16 1-1/8 1-5/16 5-3/8 .72 4201-248 2'x2'x3/4' 2-27/32 1-3/8 2-27/32 2-7/32 2-7/16 2-7/32 11/16 1-13/32 11/16 4-7/16 .52 4201-249 2"x2"xl' 2-27/32 1-23/32 2-27/32 2-3/8 2-9/16 1 2- 3/8 7/8 1-7/16 7/8 4-3/4 .61 4201-251 2x2"xl-1/2' 2-27/32 2-11/32 2-27/32 2-11/16 2-25/3212-11/16 1-7/32 1-13/32 1-7/32 5-3/8 .85 4201-289 2-1/2'x2-1/2'xl' 3-1/2 1-23/32 3-1/2 2-21/32 1-29/32 2-21/32 29/32 25/32 29/32 5-5/16 1.03 4201-290 2-1/2'x2-1/2'x1-1/4' 3-1/2 2-3/32 3-1/2 2-27/32 1-27/32 2-27/32 1-3/32 19/32 1-3/32 5-11/16 1.19 4201-291 2-1/2'x2-1/2'xl-1/2' 3-15/32 2-11/32 3-15/32 2-15/16 1-7/8 2-15/16 1-3/16 1/2 1-3/16 5-7/8 1.26 4201-338 3"x3'x2' 14-5/32 2-7/8 4-5/32 3-5/16 3-5/16 3-5/16 1-7/16 1-13/16 1-7/16 6-5/8 1.73 4201-339 3'x3"x2-1/2' 4- 5/32 3-7/16 4-5/32 3-5/8 3-23/32 3-5/8 1- 3/4 1-31/32 1-3/4 7-1/4 1 2.14 MADE IN THE U.S.A. [FlameGuarciTM CPVC FIRE SPRINKLER PIPINGS PRODUCTS] SPRINKLER HEAD TEE Brass Thread Insert Style (Soc x Soc x Brass Fipt) Gif Hi M L I H2-.. Part Number Size M MI M2 H HI H2 G GI G2 L Approx. Wt.(Lbs.) 4202-101 3/4'x3/4xl/2 1-3/8 1-7/32 2-15/16 1-15/32 1-9/16 1-15/32 15/32 15/16 15/32 2-15/16 .26 4202-124 1x3/4V/2 1-23/32 1-7/32 1-3/8 1-19/32 1-11/16 1-19/32 15/32 1-1/16 19/32 3-5/32 .30 4202-130 1xl'xl/2' 1-23/32 1-7/32 3-3/16 1-19/32 1-11/16.1-19/32 15/32 1-1/16 15/32 3-3/16 .32 4202-156 1-1/4'xlxl/2 2-1/16 1-7/32 1-28/39 1-23/32 1-29/32 1-23/32 15/32 1-9/32 19/32 3-3/8 .36 4202-166 1-1/4'xl-1/4'xl/2' 2-3/32 1-7/32 3-7/16 1-23/32 1-31/32 1-23/32 15/32 1-11/32 15/32 3-7/16 .37 4202-199 1-1/2'xl-1/4xl/2" 2-5/16 1-7/32 2-1/16 1-13/16 2-3/32 1-13/16 7/16 1-17/32 9/16 3-11/16 .45 4202-209 1-1/2'xl-1/2'xl/2" 2-5/16 1-7/32 3-3/4 1-7/8 2-3/32 1-7/8 1/2 1-15/32 1/2 3-3/4 .52 4202-237 2xl-1/2xl/2 2-27/32 1-7/32 2-11/32 2-1/312-11/32 2-1/32 17/32 1-23/ 21 32 3-15/16 .57 4202-247 2x2'xl/2' 2-27/32 1-7/32 4- 1/16 2- 1/32 2-11/32 2- 1/32 1 17/32 1-23/32 17/32 14-1/161 .58 SPRINKLER HEAD TEE Steel Reinforced Plastic Thread Style (Soc x Soc x SR Fipt) .a— -1 IG I 4uul-H 1* I. Part Number Size M MI M2 H HI H2 G GI G2 L Approx. Wt.(Lbs.) 4202-101 SR 3/4x3/4'xl/2' 1-3/8 1-3/16 3-1/4 1-5/8 1-7/16 1-5/8 5/8 3/4 5/8 3-1/4 .15 4202-124SR 1'x3/4'x1/2' 1-23/32 1-3/16 1-9/16 1-19/32 1-5/8 1-9/16 7/16 29/32 9/16 3-5/32 .19 4202-130SR 1'x1x1/2" 1-23/32 1-3/16 3-1/8 1-9/16 1-19/32 1-9/16 7/16 29/32 7/16 3-1/8 .20 4202-156SR 1-1/4xlxl/2' 2-3/32 1-3/16 1-23/32 1-15/16 1-15/16 1-15/32 11/16 1-7/32 11/32 3-13/32 .26 4202-166SR 1-1/4xl-1/4'xl/2' 2-3/32 1-3/16 3-7/16 1-23/32 1-15/32 1-23/32 15/32 3/4 15/32 3-7/16 .28 4202-199SR 1-1/2xl-1/4"xl/2" 2-11/32 1-3/16 2-3/32 1-15/16 2 1-25/32 9/16 1-9/32 17/32 3-23/32 .33 4202-209SR 1-1/2'xl-1/2"xl/2 2-11/32 1-3/16 3-3/4 1-7/8 1-31/32 1-7/8 1/2 1-1/4 1/2 3-3/4 .35 4202-237SR 2x2-1/2xl/2" 1 2-7/8 1-3/16 2-11/32 2-7/32 2-9/32 1-3/4 23/32 1-9/16 3/8 3-31/32 .45 4202-247SR 2'x2'xl/2 2-7/8 1 1-3/16 4 1 2 1-11/16 2 1 1/2 31/32 1/2 4 1 .48 SPEARS MANUFACTURING COMPANY FlameGuardTM CPVC FIRE SPRINKLER PIPINGS PRODUCTS SPRINKLER HEAD TEE Brass Thread Insert Style (Soc x Brass Fipt x Soc) Part I Size M I I I I Ml I I M2 H HI H2 I GI I G2 I L I Approx. I -Number l I I IWt.(Lbs.) 4203-122 I 1'x1/2'x1 1 1-23/32 11-23/32 11-7/32 11-23/32 11-19/32 11-13/16 1 13/16 I 11/16 1 1- 3/16 I 3-7/16 I .25 M1- SPRINKLER HEAD TEE Steel Reinforced Plastic Thread Style M (Soc x SR Fipt x Soc) Part I I I I I I I I I I I Size I M I MI I M2 I H I HI H2 I C I Cl I G2 I L pprox. Number 1 I I I I I I I I I I Wt.(Lbs.) 4203-122SR I 1x1/2'xl 11-23/32 11-23/32 11- 7/32 11-23/321 1-5/8 11-13/16 1 27/32 1 3/4 Ii- 3/32 I 3-7/16 .21 11 II SPRINKLER HEAD TEE I Gi Steel Reinforced Plastic Thread Style M IIRIIU- (SRFiptxSRFiptxSoc) Part I I I I I I I I A I Size I M MI I H I HI I C I Cl I L pprox. Number I I I I I i Wt.(Lbs.) 4243-075SR I 1/2'xl/2xl I 1-7/32 I 1-5/8 I 1-13/16 I 1-13/16 I 1-3/32 , I 11/16 I 3-5/8 I .02 M 900 ELL & REDUCING 900 ELL ftj i (Soc x Soc) Part Size M H C Approx. Number Wt.(Lbs.) 4206-007 3/4 1-5/16 1-17/32 17/32 .07 4206-010 1 1-11/16 1-19/32 23/32 .15 4206-012 1-1/4 2 2-1/8 7/8 .18 4206-015 1-1/2 2-7/32 2-5/16 1 .25 4206-020 2 2-7/8 2-29/32 1-13/32 .63 4206-025 2-1/2 3-15/32 3-7/16 1-11/16 1.02 4206-030 3 4-3/16 3-23/32 1-29/32 1.80 4206-131 1 1x3/4 1-23/32 1-13/16 23/32 1 .19 MADE IN THE U.S.A. 4 FS1 [FlameGuardTM CPVC FIRE SPRINKLER PIPINGS PRODUCTS I -H1-1 Gi SPRINKLER HEAD 900 ELL ri Brass Thread Insert Style G _J (Soc x Brass Fipt) Part Size M Ml H HI G GI Approx. Number Wt.(Lbs.) 4207-101 3/4"xl/2 1-3/8 1-7/32 1-15/32 1-1/2 15/32 29/32 .29 4207-130 1xl/2 1-23/32 1-7/32 1-27/32 1-11/16 23/32 1-3/32 .22 4207-131 1'x3/4" 1-23/32 1-13/32 1-5/8 1-27/32 1/2 1-3/16 .35 4207-166 1-1/4'xl/2" -2-1/16 1- 7/32 1-21/32 1-29/32 7/16 1-5/16 .35 G1 SPRINKLER HEAD 900 ELBOW Steel Reinforced Plastic Thread Style (Soc x SR Fipt) Part Size M Ml H HI C CI Approx. Number Wt.(Lbs.). 4207-101SR 3/4"xl/2' 1-13/32 1-3/16 1-15/32 1-1/2 11/32 13/16 .14 4207-130SR 1'xl/2" 1-23/32 1-3/16 1-9/16 1-11/16 7/16 1 :18 4207-131SR 1'x3/4" 1-23/32 1-3/8 1-5/8 1-9/16 1/2 7/8 .16 4207-166SR 1-1/4'xl/2 2-3/32 1-7/32 1 1-21/32 1 1-23/32 1 13/32 1 1-1/32 1 .19 450 ELL (Soc x Soc) Part Approx. Size M H Number Wt.(Lbs.) 4217-007 3/4' 1-13/32 1-5/16 5/16 .10 4217-010 1' 1-5/8 1-15/32 11/32 .11 4217-012 1-1/4 2-3/32 1-5/8 3/8 .23 4217-015 1-1/2 2-11/32 1-27/32 15/32 .32 4217-020 2-7/8 2-1/8 21/32 .48 4217-025 2-1/2' 3-1/2 2-1/2 3/4 .96 4217-030 4-5/32 2-3/4 7/8 1.22 SPEARS MANUFACTURING COMPANY [FlameGuardTM CPVC FIRE SPRINKLER PIPINGS PRODUCT] CROSS & REDUCING CROSS (Soc x Soc x Soc x Soc) M GL Part Number Size M H HI G GI L LI Approx. Wt.(Lbs.) 4220-007 3/4" 1-13/32 1-21/32 1-21/32 5/8 5/8 3-5/16 3-5/16 .22 4220-010 1" 1-11/16 1-5/8 1-5/8 3/4 3/4 3-1/4 3-1/4 .23 4220-012 1-1/4 2-3/32 2- 3/8 2-3/8 1-1/8 1-1/8 4-3/4 4-3/4 .65 4220-015 1-1/2 2-11/32 2-5/8 2-5/8 1-7/32 1-7/32 5-1/4 5-1/4 .87 4220-020 3 3 3 1-1/2 1-1/2 6 6 1.43 4220-025 2-1/2' 3-1/2 3-13/32 3-13/32 1-23/32 1-23/32 6-13/16 6-13/16 2.17 4220-030 4-1/8 3-15/16 3-15/16 2-1/16 2-1/16 7-7/8 7-7/8 3.12 4220-131 1"xl'x314"x3/4" 1-27/32 2 1-5/8 7/8 21/32 4 3-1/4 .35 SPRINKLER HEAD CROSS I*1 4 Ml G1 I (Soc x Soc X SR Fipt x SR Fipt) - L —1 Part I Size I I NI I I MI I I H I I HI I I G I I GI I I L I I LI Approx. Number I I I I I I I I Wt.(Lbs.) 4221-130SR I 1"xl"xl/2"xl/2" 1-5/8 1-3/16 1-13/16 1-13/16 11/16 I 1-1/8 I 3-5/8 I 3-5/8 .24 4221-131SR I 1"x1"x314"x314" 1-5/8 1-3/8 1-13/16 1-13/16 11/16 I 1-3/32 I 3-5/8 3-5/8 .25 COUPLING (Soc x Soc) J L Part Number Size NI N L Approx. Wt.(Lbs.) 4229-007 3/4" 1-5/16 3/16 2-1/8 .05 4229-010 1-5/8 3/16 2-3/8 .08 4229-012 1-1/4" 2 3/32 2-19/32 .13 4229-015 1-1/2" 2-1/2 11/32 2-31/32 .32 4229-020 2-7/8 1/8 3-1/8 .46 4229-025 2-1/2" 3-9/16 7/16 3-13/16 .70 4229-030 4-3/16 1/4 4 .89 MADE IN THE U.S.A. [FlameGuardTM CPVC FIRE SPRINKLER PIPINGS PRODUCT;] REDUCER COUPLING M Ml ----------- E- Part Number Si Size M Ml N L Approx. Wt.(Lbs.) 4229-131 1'x3/4" 1-23/32 1-13/32 7/32 2-3/8 .10 4229-167 1-1/4x3/4' 2-3/32 1-13/32 11/32 2-19/32 .15 4229-168 1-1/4xl' 2-3/32 1-23/32 5/16 2-11/16 .18 4229-210 1-1/2x3/4 2-11/32 1-13/32 15/32 2-13/16 .19 4229-211 1-1/2x1 2-11/32 1-23/32 3/8 2-7/8 .22 4229-212 1-1/2xl-1/4 2-3/8 2-3/32 5/32 2-25/32 .22 4229-248 2'x3/4" 2-7/8 1-7/16 23/32 3-3/16 .32 4229-249 2'xl' 2-7/8 1-23/32 1/2 3-1/8 .31 4229-250 2xl-1/4 2-7/8 2-1/8 17/32 3-3/16 .33 4229-251 2xl-1/2' 2-27/32 2-11/32 9/32 3-3/16 .31 4229-291 2-1/2xl-1/2" 3-15/32 2-11/32 21/32 3-23/32 .51 4229-292 2-1/2'x2' 3-1/2 2-7/8 13/32 3-21/32 .52 GROOVED COUPLING (Groove x Soc) ADAPTER PIPE OD LJ Ml EN~ Part Size Ml N L Approx. Number Wt.(Lbs.) 4233-012 1-1/4" 2-3/32 5/16 2-13/16 .17 4233-015 1-1/2" 2-11/32 7/32 2-7/8 .20 4233-020 1 1 2-27/32 9/32 1 3-1/32 .30 4233-025 2-1/2' 3-1/2 13/32 1 3-3/8 .52 4233-030 4-5/32 7/16 1 3-9/16 .72 SPEARS MANUFACTURING COMPANY FlameGuardTM CPVC FIRE SPRINKLER PIPINGS PRODUCTS I FEMALE ADAPTER Brass Thread Insert Style (Soc x Brass Fipt) L Part Number Size M Ml N L Approx. Wt.(Lbs.) 4235-007 3/4 1-13/32 1-3/8 5/16 2 .23 4235-010 1" 1-11/16 1-23/32 15/32 2-9/32 .25 4235-012 1-1/4 2-3/32 2-1/16 13/32 2-3/8 .16 4235-015 1-1/2 2-3/8 2-7/16 1 7/16 1 2-9/16 .23 4235-020 2' 2-7/8 3-1/32 1 15/32 1 2-11/16 .31 F J FEMALE ADAPTER & REDUCING FEMALE ADAPTER NJ Steel Reinforced Plastic Thread Style J1JJj (SocxSRFipt) Part Size M Ml N L Approx. Number Wt.(Lbs.) 4235-007SR 3/4' 1-13/32 1-3/8 7/32 1-7/8 .09 4235-010SR 11.1-11/16 1-3/4 5/32 2-5/32 .14 4235-012SR 1-1/4" 2-1/8 2-1/16 3/16 2-5/16 .20 4235-101 SR 3/4'x1/2" 1-13/32 1-7/32 7/32 1-15/16 .08 4235-130SR 1'xl/2' 1-23/32 1-3/16 13/32 2-7/32 .12 4235-131 SR 1'x3/4 1-3/4 1-3/8 1/4 2-3/32 .13 [FlameGuardTM CPVC FIRE SPRINKLER PIPINGS PRODUCTS] SPIGOT FEMALE ADAPTER F, Brass Thread Insert Style (Spig x Brass Fipt) OD L P -N Part Number I Size I I Ml I I I I N I I L I I Approx. I I Wt.(Lbs.) 4278-007 I 3/4 I 1-3/8 I 15/32 I 2-1/16 I .24 4278-010 I 1" I 1-23/32 I 19/32 I 2-13/32 I .39 SPIGOT FEMALE ADAPTER Steel Reinforced Plastic Thread Style (Spig x SR Fipt) F 00 LJL _ Part Number I Size I I I I Nil I I N I I I L I I I I Approx. Wt.(Lbs.) 4278-007SR I I 1-3/8 11/32 I 1-15/16 I .08 4278-010SR I i I 1-23/32 I 13/32 I 2-1/4 I .13 FEMALE SPRINKLER HEAD ADAPTER wl Brass Thread Insert (Soc x Brass Fipt) L Part Size Ni Ml N L I Approx. Number I Wt.(Lbs.) 4235-101 3/4'xl/2 1-7/16 1-7/32 3/8 1-15/16 .25 4235-130 1x1/2' 1-23/32 1-7/32 9/16 2-7/32 I .19 4235-131 1'x3/4" 1-23/32 1-3/8 7/16 1 2-3/16 I .26 SPEARS MANUFACTURING COMPANY FlameGuardTM CPVC FIRE SPRINKLER PIPINGS PRODUCTS ES] FEMALE SPRINKLER HEAD ADAPTER Brass Thread Insert Style (Long Body) (Soc x Brass Fipt) L PN L 2 I I I I I Approx. Size I M u MI I N I L I Number I I I I I I Wt.(Lbs.) Part L4235-130 I 1xl/2 I 1-23/32 I 1-7/32 I 7/32 I 2 I .17 FEMALE SPRINKLER HEAD ADAPTER Brass Thread Insert Style wl Positioning Ring (Soc x Brass Fipt) Part I I I I I I I Approx. Size I M I Ml I N I L Number I I I I Approx Wt. R4235-101 1 3/4'xl/2 1-7/16 I 1-7/32 I 9/32 I 1-15/16 I .14 F SPIGOT SPRINKLER HEAD ADAPTER Pipe O.D. - Brass Thread Insert Style L (Spig x Brass Fipt) Part I Size I Ml I N I L I Approx. Number I I I Wt.(Lbs.) 4238-101 i 314'xl/2 I 1-7/32 1/2 I 2-1/32 I .16 4238-130 1'x1/2 I 1-7/32 7/16 2-1/32 .17 SPIGOT SPRINKLER HEAD ADAPTER Pipe O.D. Steel Reinforced Pastic Thread Style __ (SpigxSRFipt) Part I I Size I I Ml I I N I I L I Approx. I Number I I I I I Wt.(Lbs.) 4238-101SR 3/4xl/2 I 1-7/32 I 1/4 I 1-29/32 I .07 4238-130SR 1'xl/2' I 1-7/32 I 7/32 I 2-1/32 I .09 MADE IN THE U.S.A. 10 [FlameGuardTM CPVC FIRE SPRINKLER PIPINGS PRODUCTS] —Q ADJUSTABLE SPRINKLER HEAD ADAPTER - Body Brass Thread Insert Style I LPN (Soc x Brass Fipt) Part I N I L I Body Approx. I Size Q I I I Number I Mm. Max. I Mm. Max. I Width I Wt. (Lbs.) 42001 I 314'xl/2' 1-5/16 3-7/16 I 4-21/32 I 1/32 I 6-1/4 I 2-1/8 I .41 42011 I 1xl/2 1-5/16 I 3-11/32 I 4-19/32 I 5 I 6-1/4 I 2-1/8 I .42 SPRINKLER HEAD ADAPTER Body H\B,ADJUSTABLE i—Q Stainless Steel Reinforced Plastic Thread Style UN Mdth (Soc x SR Fipt) L -- --------- Part I I I N I L I Body Approx. Number Size I I Q i I I Mm. Max. I I Mm. Max. I I Width Wt. (Lbs.) 42001 SR 3/4"xl/2" I 1-5/16 3-11/32 I 4-5/8 I 5-1/32 I 6-5/16 I 2-1/8 .37 42011SR I TV/2" I 1-5/16 3-7/32 I 4-1/2 I 5-1/32 I 6-5/16 I 2-1/8 .38 Q ADJUSTABLE SPRINKLER HEAD ADAPTER Body T: Brass Thread Insert Style (Spig x Brass Fipt) Pipe ______ O.D. Part I I I N I L I Body Approx. Number Size I I Q I I Mm. Max. I I Mm. Max. I I Width Wt. (Lbs.) 42004 3/4'xl/2 1-5/16 3-3/8 I 4-19/32 5-1/32 I 6-5/16 I 2-1/8 .41 42014 lx 1/2" 1-5/16 I 3-3/8 1 4-5/8 5-1/32 6-5/16 2-1/8 .42 Q ADJUSTABLE SPRINKLER HEAD ADAPTER P Body Stainless Steel Reinforced Plastic Thread Style OR. \Mdth 9 t (Spig x SR Fipt) Part I I I N I L I Body Approx. Number Size I I I Q Mm. Max. I I Mm. Max. I Width Wt. (Lbs.) 42004SR I 3/4xl/2" 1-5/16 3-3/16 I 4-15/32 I 5-1/32 I 6-5/16 I 2-1/8 .36 42014SR 1xl/2 1-5/16 3-5/32 I 4-13/32 I 5 I 6-1/4 I 2-1/8 .37 11 SPEARS MANUFACTURING COMPANY I FlameGuard TM CPVC FIRE SPRINKLER PIPINGS PRODUCTS] ES] REDUCER BUSHING PIPE Flush Style (Spig x Soc) L)EI Part Number Size N L Approx. Wt.(Lbs.) 4237-131 1'x3/4' 13/32 1-13/32 .05 4237-167 1-1/4'x3/4' 17/32 1-19/32 .12 4237-168 1-1/4"xl' 1/2 1-23/32 .09 4237-210 1-1/2"x3/4' 11/16 1-11/16 .19 4237-211 1-1/2'xl' 19/32 1-23/32 .15 4237-212 1-1/2'x1-1/4' 1/2 1-3/4 .09 4237-248 2"x3/4' 29/32 1-29/32 .22 4237-249 2'x1' 25/32 1-29/32 .27 4237-250 2"xl-1/4' 1/2 1-3/4 .24 4237-251 2xl-1/2' 3/8 1-3/4 .17 4237-290 2-1/2x1-1/4" 1-3/16 2-13/32 .46 4237-291 2-1/2'xl-1/2' 1-1/32 2-13/32 .44 4237-292 2-1/2"x2' 13/16 2-9/32 .26 4237-338 3'x2' 31/32 2-7/16 .64 4237-339 3"x2-1/2" 1/4 2-5/16 .40 CAP (Soc) Part Number Size M W Approx. Wt.(Lbs.) 4247-007 3/4 1-3/8 1-13/32 .05 4247-010 1' 1-19/32 1-9/16 .06 4247-012 1-1/4' 2-7/32 1-7/8 .17 4247-015 1-1/2' 2-11/32 2-1/16 .17 4247-020 2' 2-27/32 2-5/16 .26 4247-025 2-1/2" 3-17/32 2-11/16 .52 4247-030 3 4-3/8 3 .92 TEST PLUG (Mipt) (PVC White) Not UL Listed; For Pressure Testing Only I --4 Part Approx. Number Size L Wt. (Lbs.) 4250-005 1 1/2' 27/32 .02 MADE IN THE U.S.A. 12 [FlameGuardTM CPVC FIRE SPRINKLER PIPINGS PRODUCTS] FLANGE (Soc) 4 Bolt Holes, 150 lbs. t-0 M Olt L II II R iUJJ.r I BOLT CIRCLE DI& MAY OD Part Number Size M N L R Bolt Circle Dia. No. of Bolt Holes Bolt Size Mm. Bolt Length Max. O.D. Approx. Wt. (Lbs.) 4251-007 3/4" 1-1/2 1/8 1-5/32 17/32 2-3/4 4 1/2 2 3-29/32 .31 4251-010 1" 1-13/16 1/8 1-5/16 11/16 3-1/8 4 1/2 2-1/4 4-9/32 .35 4251-012 1-1/4" 2-7/32 5/32 1-13/32 11/16 3-1/2 4 1/2 2-1/4 4-5/8 .44 4251-015 1-1/2" 2-1/2 3/16 1-9/16 23/32 3-7/8 4 1/2 2-1/2 5 .52 4251-020 2" 3 11/32 1-27/32 7/8 4-3/4 4 5/8 3 5-31/32 .91 4251-025 2-1/2 3-1/2 1/2 2-1/4 1-1/32 5-1/2 4 5/8 3-1/4 6-15/16 1.32 4254-030 3" 4-1/4 1/4 2-1/8 1-1/32 6 4 5/8 3-1/4 7-7/16 1.64 3" is Van Stone style two piece design. BLIND FLANGE 4 Bolt Holes, 150 lbs. R BOLT CIRCLE DL MAX OD— Part Number Size R Bolt Circle Dia. No. of Bolt Holes Size Bolt Si Mm. Bolt Length Max. O.D. Approx. Wt. (Lbs.) 4253-007 3/4' 17/32 2-3/4 4 1/2 2 3-27/32 .30 4253-010 11/16 3-1/8 4 1/2 2-1/4 4-1/4 .35 4253-012 1-1/4" 11/16 3-1/2 4 1/2 2-1/4 4-5/8 .40 4253-015 1-1/2' 3/4 3-7/8 4 1/2 2-1/2 5-1/32 .74 4253-020 25/32 4-3/4 4 5/8 3 5-15/16 .89 4253-025 2-1/2" 1-1/32 5-1/2 4 5/8 3-1/4 6-15/16 1.70 4253-030 3" 1-1/32 6 4 5/8 3-1/4 7-9/16 1.78 PIPE OD FLANGE N j L (Spig) Van Stone Style, 4 Bolt Holes, 150 lbs. R 4.- BOLT OIRCLE DIA. MAX 00 Part Bolt Circle No. of Bolt Mm. Bolt Max. Approx. Size N L R Bolt Size Number Dia. Holes Length O.D. Wt. (Lbs.) 4256-007 3/4' 13/16 1-15/16 17/32 2-3/4 4 1/2 2 3-27/32 .30 4256-010 1-1/32 2-7/32 11/16 3-1/8 4 1/2 2-1/4 4-1/4 .41 4256-012 1-1/4" 1 2-3/8 11/16 3-1/2 4 1/2 2-1/4 4-5/8 .50 4256-015 1-1/2" 1-3/32 2-7/16 23/32 3-7/8 4 1/2 2-1/2 4-31/32 .65 4256-020 1-5/32 2-3/4 25/32 4-3/4 4 5/8 3 5-15/16 1.00 4256-025 2-1/2" 1-9/32 3-1/16 1-1/32 5-1/2 4 5/8 3-1/4 6-15/16 1.62 4256-030 3" 1-13/32 3-3/8 1-1/32 6 4 5/8 3-1/4 7-9/16 1.76 13 SPEARS MANUFACTURING COMPANY [FlameGuardTM CPVC FIRE SPRINKLER PIPINGS PRODUCTS ®r. NUT UNION M ocxSoc) T -i Part Size M N L Nut Approx. Number O.D. Wt.(Lbs.) 4257-007 3/4' 1-17/32 3/8 2-3/8 2-1/2 .30 4257-010 1' 1-27/32 3/8 2-9/16 2-7/8 .41 4257-012 1-1/4' 2-7/32 11/32 2-27/32 3-5/16 .52 4257-015 1-1/2' 2-1/2 3/8 3-1/8 3-17/32 .63 4257-020 2 3-1/32 9/16 3-5/8 4-3/16 1.02 TRANSITION UNION 11W 00 wl Brass Thread Insert (Soc x Brass Fipt) Part Size M N L Nut Approx. Number _____ ____________ O.D. Wt.(Lbs.) 4259-01 013R 1-27/32 1 2-7/8 2-7/8 .56 4259-012BR 1-1/4' 2-7/32 1-9/32 3-5/16 3-5/16 .98 4259-015BR 1-1/2' 2-1/2 1-9/16 3-3/4 1 3-17/32 1 .93 4259-020BR 3-1/32 1-27/32 4-3/16 1 4-3/16 1 1.50 SOCKET DIMENSIONS SCH 40 - ASTM F438 SC 80 - ASTM F439 1.-c-SI -j B A / _j Size Socket Entrance A Socket Bottom B Tolerance SCH4O Minimum Socket Length C SCH8D Minimum Socket Length C 3/4 1.058 1.046 ±0.004 0.719 1.000 1 1.325 1.130 ±0.005 0.875 1.125 1-1/4 1.670 1.655 ±0.005 0.938 1.250 1-1/2 1.912 1.894 ±0.006 1.094 1.375 2 2.387 2.369 ±0.005 1.156 1.500 2-1/2 2.889 2.868 ±0.007 1.750 1 1.750 3 3.516 3.492 ±0.008 1 1.875 1 1.875 MADE IN THE U.S.A. 14 SPEARS® MANUFACTURING COMPANY CORPORATE OFFICES 15853 Olden Street, Sylmar, CA 91342 P.O. Box 9203, Sylmar, CA 91392 ES] (818) 3641611 http://www.spearsmfg.com PACIFIC SOUTHWEST NORTHWEST ROCKY MOUNTAIN SOUTH CENTRAL UTAH 15860 Olden Street 3902 "B" Street N.W. 4880 Florence Street 4250 Patriot Drive, Suite 300 1641 South 700 West Sylmar (Los Angeles), CA 91342 Auburn (Seattle), WA Denver, CO Grapevine (Dallas), TX Salt Lake City, UT P.O. Box 9203, Sylmar, CA 91392 98001 80238 76051-2317 84104 (818) 364-1611 (253) 939-4433 (303) 371-9430 (972) 691-4003 (801) 972-0659 (800) 862-1499 (800) 347-7327 (800) 777-4154 (800) 441-1437 FAX: (801) 972-0688 FAX: (818) 367-3014 FAX: (253) 939-7557 FAX: (303) 375-9546 FAX: (972) 691-4404 NORTHEAST SOUTHEAST FLORIDA MIDWEST INTERNATIONAL SALES 543 Industrial Drive 2751 Miller Road 3445 Bartlett Boulevard 1 Gateway Court, Suite A 15853 Olden Street Lewisberry (Harrisburg), PA Decatur (Atlanta), GA Orlando, FL Bolingbrook (Chicago), IL Sylmar (Los Angeles), CA 91342 17339-9532 30035 32811 60440 P.O. Box 9203 (717) 938-8844 (770) 981-7122 (407) 843-1960 (630)759-7529 Sylmar, CA 91392 (800) 233-0275 (800) 662-6326 (800) 327-6390 (800) 662-6330 (818) 364-1611 FAX: (717) 938-6547 FAX: (770) 981-6106 FAX: (407) 425-3563 FAX: (630) 759-7515 FAX: (818) 898-3774 E-mail: exportspearsmfg.com Authorized Distributor © Copyright 2001 Spears Manufacturing Company. All Rights Reserved. Printed in the United States of America 03/01. FS-4-0301 1JUl11 IISi!U141 INTERNATIONAL _—V'J •,_ /O (iIJAEAI'JTEE QUALIT Y PLUS P1O pm NMI Ductile Iron Pipe Fittings Specifications Manufacturing facilities are ISO 9001:2000 and ISO 14001 Castings conform to ASTM A536 Fitting dimensions conform toASME B16.3 Bushings and Plugs conform toASME B16.14 Ductile Iron Threaded Fittings are UL Listed and FM Approved at 500 psi Fittings are 100% air tested NPT threads on all fittings conform to ASME B1.20.1 Independent lab verification that fittings meet applicable chemical & physical properties C @US LISTED < FM :j > APPROVED SCI Quality Plus Quality control inspections both at the overseas factory and our US warehouses All fittings 100% tested underwater Company engineer available at your request $10,000,000 product liability insurance SCI trademark logo on each fitting SCI 5/50 guarantee Pro Pak System makes products easier to handle and warehouse Orders shipped with in 24 hours Fax confirmation of every order Knowledgeable customer service personnel Warranty and Limitations of Liability 00111 514.uurrio mitKnAnvriAL apl.I) warrants to ironical purchaser only, that Its products which are delivered to this initial purchaser wilt beat the kind described in the order or price list and will be free of defects in workmanship or material for a period of five years from the dote of delivery to our initial purchaser. Should any failure to conform to this vearruaty appear within five years after the date of the initial delivery to our initial purchaser, SC! will, spun written notification thereof and substantiation that the goods have been stored, installed, maintained and operated in accordance with recognized engineering and piping practices and industry standards, correct such defects by suitable repair or replacement (which alternative shall brat the discretion of SC!) of product at SCI's own expense upon retarn of the defection part to SCI. In the eveot that SC! elects to replace the defective product, SC! shall pay up to $50 per defective product for total coat of replacement. In the event of multiple claims, such payment shall hero greater than $1,000 for each installation project. This warranty applies only during oorrnal use that meets the shove referenced conditions of installation and operation and it absolutely mid if the product has been damaged after purchase or if it has been misused, repaired, altered or modified in any manner whatsoever. SCI shall out warranty any of its products if any portion of the product including without limitation, soy component, gasket, housing or bolt has been modified, altered, remanufartoreif or replaced in any manner by soy customer, user of the product or thin,] party. Correction of non-conformities, in the manner sod for the period of time provided above, shall constitute fulfillment of all liabilities of SCI to our initial purchaser, with respect to the goods, whether based on contract, negligence, strict tort, or otherwise. It is the intention of SC! that no warranty of any kind, whether expressed or implied shall pass through our initial purchaser to any other person or corporation. No returns will be allowed unless prior written permission of SC! is first obtained. Buyers shall he responsible for all costs of transportation as well ass restocking charge. This warranty is exclusively for the benefit of the initial purchaser of this product from SC! and, except to the extent prohibited by applicable law, the foregningwarrauty is in lieu of all othecwarrsnties, cypress or implied, including but not limited lo warranties of fitness or merchantability. LIMITATIONS OF LIABILITY. SC! shall not under any circumstances he liable for special or consequential damages such as, but not limited to damage to lass of other property or equipment, loss of profits or revenue, coot of capitol, coal of purchased or replacement goodo, claims of costumers of our initial purchaser, any labor cost for repair or replacement of the product or damage caused by the product. The remedies of our initial purchaser, and all others, sot forth herein are exclusive, and the liability of SC! with respect to same shall not, except as expressly provided herein, exceed the price of the SC! products on which such liability is based. SMITH-COOPER INTERNATIONAL® • TOLL FREE 1-800-766-0076 is FAX (323) 890-4456 www.smithcooper.com SMITH-COOPER UL/FM Class 300 Ductile Iron Threaded Fittings INTERNATIONAL Part Size Part Number Dimensions (in) Weight [ Packaging - A T B C (Ib) Inner Master I 90* Elbow 1/2 35E3004 1.13 - - 0.218 100 200 3/4 35E 3006 1.31 - - 0.360 70 140 1 35E 3010 1.50 - - 0.575 40 80 1-1/4 ' 35F 3012 1.75 - - 0.875 25 50 1-1/2 35E 3014 1.94 - - 1.159 18 36 2 35E 3020 2.25 - - 1.814 10 20 2-1/2 35E 3024 2.70 - - 3.233 4 8 A 90° Reducing Elbow 314x1/2 35RE3006004 1.22 1.20 - 0.294 80 160 1x1/2 35RE3001004 1.36 1.26 - 0.417 70 140 S 1x3/4 35RE3001006 1.45 1.38 - 0.475 50 100 1-1/4x1/2 35RE3012004 1.53 1.34 - 0.539 35 70 1-1/40/4 35RE3012006 1.63 1.45 - 0.6224 35 70 1-1/4x1 35RE3012010 1.67 1.58 - 0.735 30 60 1-1/2x1/2 35RE3014004 1.75 1.52 - 0.656 30 60 1-1/20/4 35RE3014006 1.75 1.52 - 0.745 25 50 1-1/2x1 35RE3014010 1.80 1.65 - 0.877 20 40 IIA 1-1/2x1-114 35RE3014012 1.88 1.82 - 1.029 18 36 2x1/2 35RE3020004 1.97 1.60 - 1.035 18 36 2x314 35RE3020006 1.97 1.60 - 1.044 18 36 2x1 35RE3020010 2.02 1.73 - 1.285 16 32 2x1-1/4 35RE3020012 2.10 1.90 - 1.363 12 24 2x1-1/2 35RE3020014 2.16 2.02 - 1.510 10 20 2-1/2x1-112 35RE3024014 2.51 2.16 - 2.206 6 12 2-1/2x2 35RE3024020 2.60 2.39 - 2.551 6 12 450 Elbow 1/2 35F 3004 0.88 - - 0.201 150 300 3/4 35F 3006 0.98 - - 0.322 80 160 35F 3010 1.13 - - 0.505 40 80 t 1-1/4 35F 3012 1.29 - - 0.759 25 50 1-1/2 35F 3014 1.44 - - 1.004 20 40 2 35F 3020 1.69 - - 1.616 10 20 2-1/2 35F 3024 1.95 - - 2.772 4 8 Tee 1/2 35T 3004 1.13 - - 0.308 - 80 160 0 3/4 35T 3006 1.31 - - 0.502 30 60 1 - 35T 3010 1.50 - - 0.789 25 50 1-1/4 35T3012 1.75 - - 1.192 10 20 1-1/2 35T3014 1.94 - - 1.574 10 20 2 35T 3020 2.25 - - 2.433 6 12 I J 2-1/2 35T 3024 2.70 - - 4.335 4 8 A -ff -+ A A c®us Ductile Iron Threaded Fittings conform toASTMA536, ASME B16.3 Class 300, ASME B16.14, ASME 131.20.1 LISTED SMITH-COOPER INTERNATIONAL® • TOLL FREE 1-800-766-0076 • FAX (323) 890-4456 • www.smithcooper.com SMITHCoopE1 UL/FM Class 300 Ductile Iron Threaded Fittings INTERNATIONAL Part Size Part Number Dimensions (in) Weight Packaging B C (lb) Inner Master Reducing Tee 314x1/2 35RT3006004 1.20 1.20 1.22 0.433 60 120 1x1 /2 35RT3010004 1.26 1.26 1.36 0.621 30 60 lxll2xl 35R13010004010 1.50 1.36 1.50 0.669 30 60 a 1x3/4 35R13010006 1.38 1.38 1.45 0.6879 25 50 1x3/4x314 35RT3010006006 1.38 1.31 1.45 0.615 35 70 1x3/4x1 35RT3010006010 1.50 1.45 1.50 0.711 25 50 1-1/4x1/2 35RT3012004 1.34 1.34 1.53 0.838 20 40 1-1/41/2x1-1/4 35RT3012004012 1.75 1.53 1.75 0.950 25 50 1-1/43/4 35RT3012006 1.45 1.45 1.62 0.9255 15 30 1-1/43/41-1/4 35RT3012006012 1.75 1.62 1.75 1.003 20 40 C 1-1/41 35RT3012010 1.58 1.58 1.67 1.040 15 30 1-1/4x1x1/2 35RT3012010004 1.34 1.26 1.53 0.739 25 50 1-1/4x1x3/4 35RT3012010006 1.45 1.38 1.63 0.823 20 40 1-1/4xlxl 35RT3012010010 1.58 1.50 1.69 0.942 20 40 B A 1-1/4xlxl-1/4 35RT3012010012 1.75 1.69 1.75 1.082 15 30 1-1/2x1/2 35RT3014004 1.41 1.41 1.66 1.046 16 32 1-1/2x1/2x1-1/4 35R13014004012 1.81 1.56 1.88 1.149 24 48 1-1/2x1/2x1-1/2 35RT3014004014 1.94 1.66 1.94 1.237 12 24 1-1/2x3/4 35RT3014006 1.52 1.52 1.75 1.145 16 32 1-1/2x3/41-1/4 35RT3014006012 1.94 1.66 1.88 1.167 20 40 1-112x3141-1/2 35RT3014006014 1.94 1.75 1.94 1.287 18 36 1-1/2x1 35RT3014010 1.65 1.65 1.80 1.275 12 24 1-1/2xlxl/2 35RT3014010004 1.44 1.25 1.69 0.898 20 40 1-1/2x1x3/4 35R13014010006 1.50 1.44 1.75 0.9861 16 32 1-1/2xlxl 35R13014010010 1.65 1.50 1.80 1.081 16 32 1-1/2xlxl-1/4 35RT3014010012 1.82 1.67 1.88 1.235 12 24 1-1/2xlxl-1/2 35RT3014010014 1.94 1.80 1.94 1.349 12 24 1-1/2x1-1/4 35R13014012 1.82 1.82 1.88 1.430 12 24 1-1/2x1-1/4x1/2 35RT3014012004 1.41 1.34 1.66 0.957 16 32 1-1/2x1-1/4x3/4 35R13014012006 1.52 1.45 1.75 1.037 16 32 1-1/2x1-1/4x1 35RT3014012010 1.65 1.58 1.80 1.168 16 32 1-1/2x1-114x1-1/4 35R13014012012 1.82 1.75 1.88 1.325 14 28 1-1/2x1-1/41-1/2 35RT3014012014 1.94 1.88 1.94 1.449 14 28 2x1/2 35RT3020004 1.49 1.49 1.88 1.529 10 20 2x3/4 35RT3020006 1.60 1.60 1.97 1.629 10 20 2x1 35RT3020010 1.73 1.73 2.02 1.780 8 16 2x1x2 35RT3020010020 2.25 2.02 2.25 1.998 8 16 2x1-1/4 35RT3020012 1.90 1.90 2.10 1.975 8 16 2x1-1/4x2 35RT3020012020 2.25 2.10 2.25 2.097 8 16 2x1-1/2 35RT3020014 2.02 2.02 2.16 2.122 8 16 2x1-1/2x1/2 35RT3020014004 1.49 1.41 1.88 1.321 10 20 2x1-1/2x3/4 35R13020014006 1.60 1.52 1.97 1.408 10 20 2x1-1/2x1 35RT3020014010 1.73 1.65 2.02 1.568 8 16 2x1-112x1-114 35R13020014012 1.90 1.82 2.10 1.717 8 16 2x1-1/2x1-1/2 35RT3020014014 2.02 1.94 2.16 1.8785 8 16 Bull Head Tee 3/41 35BT3006010 1.45 1.45 1.37 0.617 30 60 lxl-1/4 35BT3010012 1.67 1.67 . 1.80 1.58 0.941 20 40 lxl-112 35B13010014 1.80 1.80 1.65 1.069 15 30 . 1-1/4xlxl-1/2 356T3012010014 1.88 1.82 1.256 15 30 1-1/41-1/2 35BT3012014 1.88 1.88 1.82 1.338 15 30 1-1/42 :35BT3012020 2.10 2.10 1.90 1.653 10 20 1-1/2x1-1/42 35B13014012020 2.16 2.10 2.02 1.832 10 20 1-1/2x2 35B13014020 2.16 2.16 2.02 1.888 8 16 Ductile Iron Threaded Fittings conform to ASTM A536, ASME B 16.3 Class 300, ASME B 16.14, ASME B 1.20.1 SMITH-COOPER INTERNATIONAL® • TOLL FREE 1-800-766-0076 • FAX (323) 890-4456 . www.smithcooper.com SMITH-C oopEff UL/FM Class 300 Ductile Iron Threaded Fittings INTERNATIONAL Part Size Part Number Dimensions (in) Weight Packaging A I B C (Ib) Inner j Master Cross I 35X 3010 1.50 - - 0.947 20 40 1-1/4 35X 3012 1.75 - - 1.420 12 24 1-1/2 35X3014 1.94 - - 1.866 8 16 2 35X 3020 2.25 - - 2.838 6 12 A Reducing Cross 1-1/4x1 35RX3012010 1.67 1.58 - 1.204 15 30 1-1/2x1 35RX3014010 1.80 1.65 - 1.435 12 24 2x1 35RX3020010 2.02 1.73 - 2.000 8 16 113 Cap 1!2 35C 3004 0.87 - - 0.112 300 600 3/4 35C 3006 0.97 - - 0.177 200 400 35C 3010 1.16 - - 0.296 110 220 1-1/4 35C 3012 1.28 - - 0.439 70 140 1-1/2 . 35C 3014 1.33 - - 0.553 50 100 2 2-1/2 631A 35C 35C 3020 3024 1.45 - 1.70 - - 0.852 - 1.604 25 18 50 36 Union I 35U 3010 2.19 - - 1.085 20 40 . 1-1/4 35U 3012 2.50 - - 1.250 15 30 1-1/2 35U 3014 2.62 - -. 1.761 10 20 2 35U 3020 3.12 - - 2.441 6 12 C®US Ductile Iron Threaded Fittings conform to ASTM A536, ASME B 16.3 Class 300, ASME B 16.14, ASME B 1.20.1 LISTED SMITH-COOPER INTERNATIONAL® • TOLL FREE 1-800-766-0076 • FAX (323) 890-4456 . www.smirhcooper.com SMITHCoopEff UL/FM Class 300 Ductile Iron Threaded Fittings INTERNATIONAL Part Size Part Number Dimensions (in) I Weight Packaging A I B I C (Ib) fjperMaster Coupling 1/2 35CP3004 1.38 - - 0.156 200 400 1 1 3/4 35CP3006 1.63 - - 0.254 - 0.444 100 200 1 . 35CP3010 1.75 - 60 120 1-1/4 35CP3012 2.00 - - 0.553 35 70 1-1/2 35CP3014 2.19 - - 0.778 25 50 A 2 35CP3020 2.62 - - 1.211 15 30 ____________ 2-1/2 35CP3024 3.00 - - 2.224 9 18 Hex Reducing Coupling 1x1 /2 35RC3010004 1.69 - - 0.362 80 160 , 1x3/4 35RC3010006 1.69 - - 0.451 60 120 1-1/4x3/4 35RC3012006 2.06 - - 0.675 40 80 2x1 (not hex) 35RC3020010 2.81 - - 1.094 20 40 JA Hex Bushing 1x1/2 35HB3010004 1.06 - - 0.224 180 360 , 1x3/4 35HB3010006 1.06 - - 0.180 180 360 1-1/41 35HB3012010 1.19 - - 0.296 90 180 1-1/2x1 35HB3014010 1.25 - - 0.464 75 150 1-1/2x1-1/4 35HB3014012 1.25 - - 0.314 75 150 2x1 35HB3020010 1.38 - - 0.651 40 80 2x1-1/4 35HB3020012 1.38 - - 0.657 40 80 B 2x1-1/2 35HB3020014 1.38 - - 0.657 40 80 Plug, Square Head 1/2 35SP3004 0.94 - - 0.077 600 1200 15 3/4 35SP3006 1.12 - - 0.131 350 700 1 35SP3010 1.25 - - 0.196 200 400 1-1/4 35SP3012 1.37 - - 0.316 100 200 1-1/2 35SP3014 1.44 - - 0.428 80 160 2 35SP3020 1.50 - - 0.667 45 90 A[b< Beam Clamp 3/8 35BC3003 0.75 - - 0.308 100 200 1/2 35BC3004 0.75 - - 0.555 80 160 Ductile Iron Threaded Fittings conform to ASTMA536, ASME B16.3 Class 300, ASME B16.14, ASME B1.20.1 LISTED SMITH-COOPER INTERNATIONAL® • TOLL FREE 1-800-766-0076 9 FAX (323) 890-4456 . www.smiihcooper.com SMITHCoo1PER UL/FM Class 300 Ductile Iron Threaded Fittings INTERNATIONAL Working Pressure Ratings TEMPFRATURE DEGREES F WORKiNG PRESSURE, NONSHOCK PSIG 300# CLASS THREADED FITTINGS -20 TO 100 500 150 500 200 480 250 460 300 440 350 420 400 400 450 380 500 360 550 340 600 320 650 300 NOTES SMITH-COOPER INTERNATIONAL® • TOLL FREE 1-800-766-0076 • FAX (323) 890-4456 • www.smithcooper.com ig 5 B ~1-4 Series 0209CV30 244 BRAss IN-LINE CHECK VALVE"THREADED Rated at 200 psi Cast brass Spring loaded Stainless steel spring Opens at 2 psi ISO 9001:2008 manufacturer No. Part Material 1 Stem Nut Stainless Steel (304/306) 2 Spring Holder Stainless Steel (304/306) 3 Spring Stainless Steel (304/306) 4 Stem Guide Polyacetal ( CF 500 P) 5 Stem Brass (ASTM-UNS B584 C85710) 6 0-Ring Rubber NBR ( SAE NO 1052#) 7 Body Brass (ASTM-UINS B584 C85710) USA 800-766-0076 Fax 323-890-4456 wwwsmithcooper.com Los Angeles, CA Chicago, IL Atlanta, GA Vancouver, WA Houston, TX Size IN Part b ar umber Weight LB A B IN 1/2 02090V30G 0.4 2.40 1.26 3/4 02090V301 0.6 2.74 1.50 1 02090 V30K 0.9 3.23 1.77 1-1/4 02090V30L 1.5 3.62 2.13 1-1/2 0209CV30M 1.5 4.04 2.36 2 0209CV30N 3.5 5.04 3.03 VSR-SG VANE TYPE WATERFLOW (f,) POTTER FOR CPVC PIPE ALARM SWITCH WITH RETARD The Symbol of Protection AND GLUE-IN UNION UL, CUL and CSFM Listed, CE Marked Specifications subject to change without notice. Stock Number: 1144460 Optional: Co''er Tamper Switch Kit, stock no. 0090148 Replaceable Components: Retard/Switch Assembly, stock no. 1029030 I CAUTION I Waterfiow switches that are monitoring wet pipe sprinkler systems shall not be used as the sole initiating switch to discharge AFFF, deluge, or chemical suppression systems. Waterfiow switches used for this application may result in unintended discharges caused by surges, trapped air, or short retard times. General Information The Model VSR-SG is a vane type waterfiow switch for use on wet sprinkler systems using CPVC plastic fittings (manufactured by Tyco, Nibco, Victaulic, Ipex, and Spears Manufacturing Company) that use 1", 1 Y4", 1 '/2", or 2" pipe sizes. It is equipped with a union to accommodate installation in confined spaces. The VSR-SG contains two single pole, double throw, snap action switches and an adjustable, instantly recycling pneumatic retard. The switches are actuated when a flow of 10 GPM (38 LPM) or more occurs downstream of the switch. The flow condition must exist for a period of time necessary to overcome the selected retard period. Enclosure The VSR-SG switches and retard switch are enclosed in a general purpose, die-cast housing. The cover is held in place with two tamper resistant screws which require a special key for removal. A field installable cover tamper switch is available as an option which may be used to indicate unauthorized removal of the cover. See bulletin number 5401103 for installation instructions of this switch. Installation (see Fig. 1, 3, and 5) These switches may be mounted on horizontal or vertical pipe. On horizontal pipe they shall be installed on the top side of the pipe where they will be accessible. The switch should not be installed within 6' (15 cm) of a fitting which changes the direction of the waterfiow or A CAUTION Do not trim the paddle. Failure to follow these instructions may prevent the switch from operating and will void the warranty. Service Pressure: Upto 175 PSI(12,O7BAR) Flow Sensitivity Range for Signal: 4-10 GPM (15-38 LPM) - UL Maximum Surge: 18 FPS (5.5 m/s) Contact Ratings: Two sets of SPDT (Form C) 10.0 Amps at 125/250VAC 2.0 Amps at 3OVDC Resistive 10 mAmps mm. at 24VDC Conduit Entrances: Two openings provided for 1/2' conduit. Individual switch compartments suitable for dissimilar voltages. Environmental Specifications: NEMA 4/IP54 Rated Enclosure suitable for indoor or outdoor use with factory installed gasket and die-cast housing when used with appropriate conduit fitting. Temperature Range: 40°F - 120°F, (4.5°C - 49°C) - UL Service Use: British Standard B59251 Automatic Sprinkler NFPA-13 One or two family dwelling NFPA-13D Residential occupancy up to four stories NFPA-13R National Fire Alarm Code NFPA-72 Installation must be performed by qualified personnel and in accordance with all national and local codes and ordinances. Shock hazard. Disconnect power source before servicing. Serious injury or death could result. Risk of explosion. Not for use in hazardous locations. Serious injury or death could result. within 24" (60 cm) of a valve or drain. The unit has a 1" male fitting for gluing into a CPVC plastic tee. NOTE: Do not leave cover off for an extended period of time. Loosen the union nut and separate the 1" male fitting from the VSR-SG. Glue the 1" male fitting into the TEE following the TEE manufacturer's instructions for preparation and gluing of CPVC piping systems. (Note: The 1" male fitting must bottom out on the stop of the TEE for proper operation of the VSR-SG. See Fig. 1.) Wait 2 to 4 hours to allow the glue to dry before attaching the VSR-SG to the 1" male fitting. Select the proper paddle for the pipe size and type of TEE used. See Fig. 3 for instructions on how to change paddle. Verify that the 0-ring is properly positioned in its groove. Hand tighten the nut on the union after orienting the switch in the appropriate direction to detect waterfiow as shown in Fig. 5 & Fig. 7. The vane must not rub the inside of the TEE or bind in any way. The stem should move freely when operated by hand. A CAUTION Do not over-tighten the union nut, hand tighten only. Use of a wrench may damage the union nut. PotterElectric Signal Company, LLC St. Louis, MO - Cust Service: 866-572-3005 TechSupport: 866-956-0988/Canada 888-882-1833• www.pottersignal.com PRINTED IN USA MFG. 45401205 - REV H PAGE 1 OF 4 01/12 Fig. 2 Break out thin section of cover when wiring both switches from one conduit entrance. /11 Fig. 4 Typical Electrical Connections Notes: The Model VSR-SG has two switches, one can be used to operate a central station, proprietary or remote signaling unit, while the other contact is used to operate a local audible or visual annunciator. For supervised circuits, see "Switch Terminal Connections" drawing and warning note (Fig. 6). CONNECTOR NEUTRAL FROM BREAKER NEUTRAL FROM BELL ) BREAKER Ii-. LINE FROM BREAKER - EOL (End Of Line Resistor) VSR-SG @POTT ER VANE TYPE WATERFLOW FOR CPVC PIPE ALARM SWITCH WITH RETARD The Symbol of Protection AND GLUE-IN UNION Testing The frequency of inspection and testing forthe Model VSR-SG and its associated protective monitoring system shall be in accordance with applicable NFPA Codes and Standards and/or the authority having jurisdiction (manufacturer recommends quarterly or more frequently). A method of testing the VSR-SG must be provided. The valve used for testing shall be easily reached and shall produce a minimum flow of 10 GPM to activate the switch. The discharge orifice shall be equal to the smallest sprinkler used in the system. S Advise the person responsible for testing of the fire protection system that this system must be tested in accordance with the testing instructions. Fig. 1 Glue the 1 male fitting into the TEE following the TEE manufacturers instructions for preparation and gluing of CPVC piping systems. Wait 2 to 4 hours to allow the glue to dry before attaching the VSR-SG to the 1" male fitting. 9" (MINIMUM CLEARANCE REQUIRED FOR 1 MALE FITTING INSTALLATION OR r MUST BOTTOM OUT REMOVAL OF DEVICE) / ON STOP NO BUSHINGS. INSERTS OR DWG. #1052-1 ADAPTERS ARE PERMITTED Fig. 3 DIRECTION OF WATERFLOW G. #1063-3 Important: 11 paddles are furnished with each unit to accommodate the various sizes and manufacturers of TEES. The paddles have raised lettering that show the pipe size and the TEE manufacturer they are to be used with. The proper paddle must be used. The paddle must be properly attached (see Fig. 3) and the screw that holds the paddle must be securely tightened. NOTE: When connecting to a UL Listed control panel, use the panel's resistor value for circuit supervision. PRINTED IN USA MFG. 95401205 - REV H PAGE 2 OF 4 01/12 Fig. 7 Mounting Dimensions-Orientation Fig. 8 3.50 in I 2.00 in (89.0 mm) (50.8 mm 61 PIPE PLASTIC PAD '°' PIPE ' DWGO 1255-15 GREEN GROUND SCREWS VSR-SG VANE TYPE WATERFLOW @POTTER FOR CPVC PIPE ALARM SWITCH WITH RETARD The Symbol of Protection AND GLUE-IN UNION Fig. 5 Retard Adjustment The delay can be adjusted by rotating the retard adjustment knob from 0 to the max setting (60- 90 seconds). The time delay should be set at the minimum required to prevent false alarms. OPTIONAL COVER TAMPER SWITCH - Do not lease toter ofTior extended period of time RETARD ADJUSTMENT KNOB Fig. 6 Switch Terminal Connections Clamping Plate Terminal Flowing water activates switch in direction only. BASE POINTS IN DIRECTION / SO ARROW ON OF WATEISFLOW I' MALE FITTING ON I ALL SIZES WG#I2O5.IA R OF THE TEE MAY 'or BEI",I¼, I I An uninsulated section of a single conductor should not be looped around the terminal and serve as two separate connections. The wire must be severed, thereby providing supervision of the connection in the event that the wire become dislodged from under the terminal. Failure to sever the wire may render the device inoperable risking severe property damage and loss of life. Do not strip wire beyond 3/8 of length or expose an uninsulated conductor beyond the edge of the terminal block. When using stranded wire, capture all strands under the clamping plate. àCAUTION Flow switch must be properly orientated. Side of cover must be perpendicular with the pipe. Improper orientation could delay or prevent notification of waterfiow. PRINTED IN USA MFG. 95401205 - REV H PAGE 3 OF 4 01/12 VSR-SG @POTTER VANE TYPE WATERFLOW FOR CPVC PIPE ALARM SWITCH WITH RETARD The Symbol of Protection AND GLUE-IN UNION Maintenance Inspect the waterfiow switch monthly. If leaks are found, replace the waterfiow switch. The VSR-SG waterfiow switch should provide years of trouble-free service. The retard and switch assembly are easily field replaceable. In the unlikely event that either component does not perform properly, please order replacement retard switch assembly stock #1029030 (see Fig. 9). There is no maintenance required, only periodic testing and inspection. Retard/Switch Assembly Replacement (See Fig. 9) S The Retard/Switch Assembly is field-replaceable without draining the system or removing the waterfiow switch from the pipe Make sure the fire alarm zone or circuit connected to the waterfiow switch is bypassed or otherwise taken out of service. Disconnect the power source for local bell (if applicable). Identify and remove all wires from the waterfiow switch. Remove the (2) mounting screws holding retard/switch assembly to the base. Do not remove the (2) retard housing screws. Remove the retard assembly by lifting it straight up over the tripstem. Install the new retard assembly. Make sure the locating pins on the retard/switch assembly fit into the locating pin bosses on the base. Re-install the (2) original mounting screws. Reconnect all wires. Perform a flow test and place the system back in service. Fig.9 (2) ORIGINAL MOUNTING REMOVE (2) ORIGINAL MOUNTING BREAKOUTTHINSECTIONOFCOVER fl SCREWS SCREWS SCREWS HOLDING RETARD/SWITCH WHEN WIRING BOTH SWITCHES ASSEMBLY TO BASE FROM ONE CONDUIT ENTRANCE. RETARD/SWITCH ASSEMBLY DO NOT REMOVE (2) RETARD HOUSING SCREWS (2) LOCATING (2) LOCATING P1 BOSSES IN BASI BASE 1190-2 Removal of Waterfiow Switch To prevent accidental water damage, all control valves should be shut tight and the system completely drained before waterfiow detectors are removed or replaced. Turn off electrical power to the detector, then disconnect wiring. Loosen nuts and seperate unit from the glued-in fittings Gently lift the unit far enough to get your fingers under it. With your fingers, roll the vane so it will fit through the hole while continuing to lift the waterfiow detector. Lift detector clear of pipe. PRINTED IN USA MFG. #5401205 - REV PAGE 4 OF 4 01/12 ½ NPT Male Outlet ES-FP53L Job Name Contractor Job Location Approval Engineer Contractor's P.O. No. Approval Representative Model FP53L Pressure Relief Valve Size: ½" (15mm) Watts No. FP53L is designed for use in fire protection grid systems to provide protection against excessive water pressure caused by thermal expansion or line surge. It is available in 175p5i (12.1 bar), 1 85psi (12.8 bar), 260ps1 (17.9 bar) and 310psi (21.4 bar) pressure relief settings and can be installed horizontally or vertically. Bronze body construction with stainless steel spring to inhibit corrosion. The valve is constructed with a precision stem guide to ensure proper reseating. The test lever affords periodic manual testing and flushing of waterways and seating surfaces. Features Underwriters Laboratory listed Forged stainless steel spring Bronze body construction for superior strength and to prevent corrosion Manual test lever Valve stem is guided to enhance reseating ½ (15mm) male inlet x female outlet Pressure settings: 175p5i (12.1 bar), 185p51 (12.8 bar), 260psi (17.9 bar) and 310psi (21.4 bar) Specifications For applications requiring a UL approved relief valve to provide pressure relief protection from water pressure in excess of 175psi (12.1 bar). Each valve shall be bronze body construction with forged stainless steel spring. It shall have a test lever and the valve shall be guided to enhance reseating and to decrease chance of the seat being misaligned. Watts Model No. FP53L. Dimensions - Weight MODEL SIZE HEIGHT WIDTH WEIGHT in. mm in. mm I in. mm I lbs. kgs. FP53L ½ 15 31/2 89 1 1/8 48 1 ½ .23 ½ NPT Female Outlet Pressure Relief Valves should be tested periodically to ensure that the product has not been affected by corrosive water conditions and to ensure that the valve and discharge piping have not been altered or tampered with. This device is designed for emergency safety relief and shall not be used as an operating control. Note: This information is not intended to replace the full product installation and safety information available or the experience of a trained product installer. You are required to thoroughly read all installation instructions and product safety information before beginning the installation of this product. Watts product specifications in U.S. customary units and metric are approximate and are provided for reference only. For precise measurements, please contact Watts Technical Service. Watts reserves the right to change or modify product design, construction, specifications, or materials without prior notice and without incurring any obligation to make such changes and modifications on Watts products previously or subsequently sold. 9001-2008 ... WWATrS® I CERTIFIED USA: Tel: (978) 688-1811 • Fax: (978) 794-1848 • www.watts.com A Watts Water Technologies Company Canada: Tel: (905) 332-4090 • Fax: (905) 332-7068 • www.watts.ca ES-FP53L 1214 © 2012 Watts ® POTTER The Symbol of Protection W SH-120 SERIES MOUNT WEATHER PROOF 'ULListed 120 VAC opera ion Outdoor and inc loor .6 sound output settings Pre-wire back F, late Universal back plate mounting (single gang, double gang, octagon, or 4" s quare) Single screw ni unting Low cwrent dr w 813X-5 weather proof backbox included The S11- 11.0 Series Select_A.Strobe/flornTM is designed to provide audible and/or visual signals for fire and burglar alarm protection systems and notification signals for the purpose of life safety and protection. The SH-120 are operable with a 120 VAC system between 96 VAC and 132 VAC. They can be interfaced with pull stations, Installation Note: Installation must comply in accordance with applicable standards. flow switches. and sprinkler systems for residential, commercial and industrial applications. The SLI Series combines a selective three horn tone and provides a continuous to no or temporal pattern (code 3) when constant voltage is appli d. This series is av ilable with a red or white housing and a clear lens. 702 U%%*( 15.1 Ordering Information Stock Number Model Number Description Color 4710030 SH-120R Selectable strobe,1 orn/chime Red 4710031 SWI2OW Selectable slrobc.'l orn/chime White 4270048 BJ3X-5 Back box (inejuded) t 1 Red 4270049 White 1500001 13BK.1 Bell back lx Red Engineering Specifications The contractor shall provide and install a Potter S14-1 20 strobe/ horn. The unit shall operate on a nominal 120 VAC input and have a selectable horn setting. The unit shall be listed to UL standard 1638, General Signaling for indoor and outdoor applications. The strobe shall have a 110 candela rating. The unit shall include a weather proof back box as part of the standard package. The device shall have a universallpre.wire mounting plate for the ease of connection. The universal b4k plate shall allow for connection to a single gang, double gang, 4" square standard or deep box, BBK- I weather proof bell back box or the BBX-5 custom weather proof back, box. The horn shall be listed to ULstandard464,Audible Signaling devices. Potter Electric Signal Co., LLC • St. Louis, MO•Cust Service: 866-240-1970- Tech 8upport866-56-121 i• Canada 888-882-1833 . www.pottersignal.com ..- ............ PRINTED INUSA MKT. 9)OOts- REV B PAOEIOF2 'Ito -120 SERIES WNT WEATHER PROOF T-A-STROBEIHORN M) flflhlMit jill H Includes 4 Ca, 58-32 x % screws WALL Dimensions: (E)POTTER The Symbol of Protection Wiring Diagram SL-120 Control Panel To Next a [ Appliance AC+AC- 1 N Power n High voltage may be present inside the light assembly even though power is not connected. If access to the component board is required (removal or replacement), the capacitor must be discarged by touching a wire to both ends of the I1ashtubc. DO NOT attempt to touch or move the assembly until the capacitor has been discharged. Specifications Rated Max RMS Light Flash Operating Oper sing Construction Series Voltage Operating Current Output Rate Voltage Temperature Type Materials (mArms) Range Range SFI-120 120 VAC N/A (current varies 110 ed . 72 per . 96-132 VAC -40°F 10 151°F indoor/ ABS housing, 60Hz with horn setting) on axis mm. (.40°C t 665'C) outdoor polycarbonate lens Switch Setting ON: 1 OFF: 0 Max. RMS dBA Reverberant Series Pattern Tone Oper.ilingCurrcnt Ratings per U 464 SWI SW2 SW3 (inArms) (dBAQ lOFt) 24001-lz 1 1 1 115 87.7 Steady Electra, Mechanical 1 0 1 119 87.8 Broadband 0 1 1 115 88.2 SH-120 2400Hz 1 1 0 Iii 81.1 Temporal Electro Mechanical 1 0 0 112 - 8.,.4 Broadband 0 1 0 110 83.4 PPJNTED IN USA MKT. #8910015 - 1tEV S PAGE 2OF2 7/10 CALIFORNIA DEPARTMENT OF FORESTRY & FIRE OFFICE OF THE STATE FIRE MARSH FIRE ENGINEERING - BUILDING MATERIALS LISTIN LISTING SERVICE 'PROGRAM LISTING No. CATEGORY: LISTEE: DESIGN: RATING: INSTALLATION: MARKING: APPROVAL: 7135-0328:0190 Page 1 of 1 7135 —AUDIBLE DEVICES Potter Electric Signal Col 609 Park 370 Place, Hazelwood, M0 63042 Contact Bill Witherspoon (314) 595-6900 Fax (314) 595-6999 Email: BilWpottersignal.com Model SH-1 20 strobe/horn and SL-120 strobe light for wall mount indoor and outdoor use. Refer to listee's data sheet for additional product description and operational considerations. Electrical: 120 VAC Candela: hood In accordance with listee's printed installation instructions, ap licabte codes and ordinances and in a manner acceptable to the authority having jurisdictio Listee's name, model number, electrical/candela ratings, and UL label. Listed as audibleMsual signal devices for indoor or outdoor use with separately listed compatible fire alarm control units. Refer to listee's Installatioi Instruction Manual for details. These units can produce a distinctive three-pulse Temporal F ittern Fire Alarm Evacuation Signal (for total evacuation) in accordance with NFPA 72, 201 Edition. Refer to manufacturer's Installation Manual for details. 03O9-10fm This listing is based upon technical data submitted by the applicant. CSFM Fire Engineering staff has reviewed the test results and/or other data but does not make an independent verification of any claims. This listing is not an endorsement or recommendation of the item listed. This listing should not be used to verity correct operational requirements or installation criteria. Refer to listee's data sheet, Ins allation instructions and/or other Date Issued: July 01, 2013 Listing Expires June 30, 2014 Authorized By: JAMES PARSEGIAN, Program Coordinator Fire Engineering Division UNITED BRASS WORKS, INC. jJr wP 714 S. Main St., Randleman, NC 27317ONO ~Ttl IS09000 Tel: 800-334-3035 Fax: 800-498-4696 www.ubw.com REGITEHEaCW?M Model 80 Ball Valve Double Female 200 lbs. WSP @ 406 O Max 400 lbs. WOG 100% Pressure Tested Threaded Ends Blow-Out Proof Stem - h/2 Full Flow %" - 2" Large Port Diameters MATERIAL LIST NO DESCRIPTION MATERIAL 1 Lever Plated Steel w/ vinyl grip 2 Stem Brass 3 Jam Nut Plated Steel 4 Packing Nut Brass 5 Packing Sleeve Brass 6 Packing Graphite Non-Ash. 7 Bevel Washer Steel 8 0-Ring Buna 9 Tail Piece ('/4" - '/2") Tail Piece (3/4"- 2") Brass Bronze 10 Body Bronze 11 Ball Chrome Plated Brass 12 Nest Teflon SIZE A B C D E F SHIP WT. (lbs.) QUAN. PER Cm. V.," 0.38 1.86 0.92 0.94 1.58 3.31 0.52 12 3/8" 0.38 1.86 0.92 0.94 1.58 3.31 0.52 12 '/2 0.50 2.17 1.06 1.11 2.28 4.23 0.78 12 3/4" 0.63 2.05 1.20 1.31 2.38 4.23 0.98 12 0.81 3 .27 1.67 1.59 2.55 4.23 1.59 6 1 ¼" 1.00 3.48 1.72 1.77 3.19 5.47 2.47 4 1 V2 1.25 3.97 1.95 2.02 3.38 5.47 3.50 4 1.50 4.41 2.14 2.27 3.56 5.47 5.00 2 Description Manufactured from .020" white coated aluminun...... are screen printed with a fade resistant red ink. Each sign is shipped with a clear protective plastic coating which can be re- moved at time of installation. Each sign type meets or exceeds NFPA13 requirements. All signs (except 7" round) are drilled in four corners to allow for easy installation. All signs (except 7" round) may be installed with sign chain or with any fastener that is suitable for the material that the sign is being attached. The 7" round bell signs are center drilled to allow for installation di- rectly to the bell gong assembly. Type "A" 9" x 7" Control valve signs are drilled with the same four hole pattern as Type "B" 6" x 2" signs to allow for attachment of Type "B" to Type "A". Specifications Material: .020" aluminum with removable plastic coating Sizes: x 2" x 6" x 7" 9" x 7" 12" x 10" 8.5" xli" Installation Installation of aluminum signs is accomplished by several methods. The most common installation procedure is to use #16 Single Jack chain to hang the sign on the area being identified. Since all of the above mentioned signs are predrilled at all four cor- ners, the last link of the chain can be opened and hooked through the top holes on the signs and hung on the ap- propriate valve or piping. The signs may also be fastened to a flat surface with fasteners appropriate to the base mate- rial. (The 9" x 7" Fire Alarm Bell sign must be drilled if it is to be attached directly to the bell gong.) See current catalog for a full listing of all available signs. ©1996-2009 Fire Protection Products, Inc (FPPI) Fire Protection Products, Inc FPPr 6241 Yarrow Dr., Suite A, Carlsbad, CA 92011-1541 For questions: 1 800 344-1822 • 1 800 344-3775 fax• www.fppi.com Sprinkler Identification Signs FPPI's Sprinkler Identification Signs are manufactured of aluminum, painted white then printed with "fade resistant" red ink. Each sign is drilled for easy installation and is plastic coated to prevent scratching of finish during shipment and final installation. Designed in accordance with NFPA requirements. FIRE SPRINKLER RISER INSIDE AUTOMATIC SPRINKLER SHUT-OFF VALVE LOCATED FT, OPPOSITE THIS SIGN 02-002-00 Blank Sign w/border 6" x 2" 1000 02-006-00 Air Control, 6" x 2" IOJ 02-010-00 Air Line, 6" x 2" 1000 O Alarm Line, 6 x2 00 02-018-00 Alarm Test, 6" x 2" 1000 0202200 Anti-Freeze System 6x2 10001 02-023-00 Anti-Freeze System 5" x 7" 1000 0202400 Auto Sprinkler Shut-Off 12 xl0 1000 02-026-00 Auxiliary Drain, 6" x 2" 1000 1 02-034-00 Control Valve 6"x 2" TT7 02-036-00 Control Valve, 4" x 6" 1000 0203700 - Control Valve, 5" x 7" - 10001 02-038-00 Control Valve, 9" x 7" 500 1 0204200 Drain, 6x2 1000 02-046-00 Drain Valve, 6" x 2" 1000 0205000 - Dry Standpipe 6x2 - - 1000 02-051-00 Fire Dept. Connection 6" x 2" 1000 [0205300 Excess -Pressure Pump, 6 x2 - 1000] 02-054-00 Entire System, 6" x 2" 1000 -0-65-5-00 Fire Alarm BeH9x7 500] 02-056-00 Fire Alarm Bell, 7" Round 500 Lp~q57-00 911 Fire Alarm Bell, 7" Round 500] 02-058-00 F.S. Valve Do Not Close, 6" x 2" 1000 02-060-00 Fire Sprinkler Riser Inside, 6"x2" - 10001 02-062-00 From City Main, 6" x 2" 1000 i2 066 00 TnThsBuilthng6 x2 10661 02-070-00 In This Section, 6" x 2" 1000 0207400 Inspectors Test 6 x 2 1606 02-077-00 Hydraulic System, 5" x 7" 1000 02-081-00 Hydraulic System, 8-1/2"x11" 1000 - 1. 02-082-00 - Main Control, 6"x 2" 1000 - 1 02-086-00 Main Drain, 6" x 2" 1000 02-091-00 Multi-use System, Warning, 5" x 7" 1000 209200 NormalIy Closed, 6x2 -- 1000 02-096-00 Normally Open, 6" x 2" 1000 2=098-00 Open Spnnlder, &x2" - i000J SPRINKLERS THROUGHOUT :1111490 Fire Protection Products, Inc 6241 Yarrow Dr., Suite A, Carlsbad, CA 92011-1541 ©1996-2009 Fire Protection Products, Inc (FPPI) For questions: 1 800 344-1822 • 1 800 344-3775 fax • www.fppi.com Storage Cabinet Description Fire Protection Products, Inc. Spare Sprinkler Head Cabinets are designed to allow for spare sprinkler head storage as required by NFPA guidelines. The Spare Sprinkler Head Cabinets are available in six configurations. Three head, six head, six head ESFR, twelve head, twenty-four head and thirty-six head. All six styles are manufactured with "knockouts" to accommodate the most common size sprinklers. The shelf is located to allow for the storage of a typical sprinkler head wrench. Each cabinet is finished with a red enamel fi fish. Each spare head cabinet comes with a hinged door which remains closed to protect the spare sprinklers from the elements and features two holes on the back panel to allow for attachment to most surfaces utilizing the appropriate fasteners. Not intended for exposed or harsh environments. Installation Once the correct Spare Sprinkler Head Cabinet has been select- ed, installation is accomplished by inserting the correct fastener in each of the two holes inside the cabinet, securing the cabinet securely to the wall. The insert the correct number and type of sprinklers in accordance with the "handbook". *Final determination is subject to approval by the AHJ. Select the correct Spare Sprinkler Head Cabinet in accordance with the Automatic Sprinkler Systems Handbook. As per the 1989 Edition the correct number of spare sprinkler is as follows: "0-300 sprinklers, not less than 6 300-1000, not less than 12 1000 or more, not less than 24. Stock of spare sprinklers shall include all types and ratings installed •"* Specifications Material: Painted plain steel Finish: Red enamel Styles: 3 Spare sprinklers, 1/2or314 6 Spare sprinklers, 112or314 6 Spare, ESFR, 112,3140r1" 12 Spare sprinklers 112or314 24 Spare sprinklers 36 Spare sprinklers ©2000-2007 Fire Protection Products, Inc (FPPI) IIMWI Fire Protection Products, Inc 6241 Yarrow Dr., Suite A, Carlsbad, CA 92011-1541 For questions: 1 800 344-1822 • 1 800 344-3775 fax . www.fppi.com Applications Fire sprinkler systems Suitable for all media that will not obstruct the pressure system or attack copper alloy parts Special Features UL-listed (UL-393), United States and Canada Factory Mutual (FM) approved Reliable and economical Standard Features Design EN 837-1 & ASME B40.100 Sizes 4" (100 mm) Accuracy class ± 3/2/3% of span (ASME B40.100 Grade B) Working Pressure Steady: 3/4 of full scale value Fluctuating: 2/3 of full scale value Short time: full scale value Operating Temperature Ambient: -40°F to 140°F (-40°C to 60°C) Media: 140°F (+60°C) maximum Temperature Error Additional error when temperature changes from reference temperature of 68°F (20°C) +0.4% for every 18°F (10°C) rising or falling. Percentage of span. Manufactured by Wlka Instrument Ranges 0/80 psi, retard to 250 psi (air) Specifications 0/300 psi (water) Bourdon Tube Material: copper alloy C-type Pressure Connection Material: copper alloy 1/4" NPT lower mount (LM) Movement Copper alloy Dial White aluminum with stop pin; black and red lettering Pointer Black aluminum Case Black polycarbonate Window Snap-in clear polycarbonate <Es> APPROVED C ® US LISTED Fire Protection Products, Inc 6241 Yarrow Dr., Suite A, Carlsbad, CA 92011-1541 ©2010 Fire Protection Products, Inc (FPPI) For questions: 1 800 344-1822• 1 800 344-3775 fax 'www.fppi.com Rev06 17 10 tqcci Worldwide Fire Protection Contacts i www.tyco-fire.com Products Series TYFRB - 2.8,1 4.2.9 56, and 80 K-Factor Upright, Pendent, and Recessed Pendent Sprinklers Quick Response, Standard Coverage General Description The TYCO Series TY-FRB, 2.8, 4.2, 5.6, and 8.0 K-factor, Upright, Pendent, and Recessed Pendent Sprinklers described in this data sheet are quick response, standard coverage, deco- rative 3 mm glass bulb-type spray sprinklers designed for use in light or ordinary hazard, commercial occupan- cies such as banks, hotels, and shop- ping malls. The recessed version of the Series TY-FRB Pendent Sprinkler, where applicable, is intended for use in areas with a finished ceiling. This recessed pendent sprinkler uses one of the following: A two-piece Style 10 (1/2 inch NPT) or Style 40 (3/4 inch NPT) Recessed Escutcheon with 1/2 inch (12,7 mm) of recessed adjustment or up to 3/4 inch (19,1 mm) of total adjustment from the flush pendent position, or a A two-piece Style 20 (1/2 inch NPT) or Style 30 (3/4 inch NPT) Recessed Escutcheon with 1/4 inch (6,4 mm) of recessed adjustment or up to 1/2 inch (12,7 mm) of total adjustment from the flush pendent position. The adjustment provided by the Recessed Escutcheon reduces the accuracy to which the fixed pipe drops to the sprinklers must be cut. Corrosion-resistant coatings, where applicable, are utilized to extend the life of copper alloy sprinklers beyond that which would otherwise be obtained IMPORTANT Always refer to Technical Data Sheet TFP700 for the "INSTALLER WARNING" that provides cautions with respect to handling and instal- lation of sprinkler systems and com- ponents. Improper handling and installation can permanently damage a sprinkler system or its compo- nents and cause the sprinkler to fail to operate in a fire situation or cause it to operate prematurely. Page 1 of 10 when exposed to corrosive atmo- spheres. Although corrosion-resistant coated sprinklers have passed the standard corrosion tests of the appli- cable approval agencies, the testing is not representative of all possible cor- rosive atmospheres. Consequently, it is recommended that the end user be consulted with respect to the suit- ability of these coatings for any given corrosive environment. The effects of ambient temperature, concentration of chemicals, and gas/chemical velocity, should be considered, as a minimum, along with the corrosive nature of the chemical to which the sprinklers will be exposed. An intermediate level of the Series TY-FRB Pendent Sprinklers is detailed in Technical Data Sheet 1FP356, and Sprinkler Guards are detailed in Tech- nical Data Sheet TFP780. Ii!L•1t(I1 The Series TY-FRB, 2.8, 4.2, 5.6, and 8.0 K-factor, Upright, Pendent, and Recessed Pendent Sprinklers described herein must be installed and maintained in compliance with this document and with the applica- ble standards of the National Fire Pro- tection Association, in addition to the standards of any authorities having jurisdiction. Failure to do so may impair the performance of these devices. The owner is responsible for maintain- ing their fire protection system and devices in proper operating condition. The installing contractor or sprinkler manufacturer should be contacted with any questions. NOVEMBER 2015 Sprinkler Identification Number (SIN) TY1131 - Upright 2.8K, 1/2" NPT TY1231 - Pendent 2.8K, 1/2"NPT TY2131 - Upright 4.2K, 1/2" NPT TY2231 - Pendent 4.2K, 1/2" NPT TY3131 - Upright 5.61K, 1/2" NPT 1Y3231 - Pendent 5.6K, 1/2" NPT TY4131 - Upright 8.0K, 3/4" NPT TY4231 - Pendent 8.0K, 3/4" NPT TY4831 - Upright 8.0K, 1/2" NPT 1Y4931 - Pendent 8.0K, 1/2" NPT TFPI7I 2-7/8" (73,0 mm) DIA. -.- T(57, 2-2 1/4 mm) 1-9/16 (39,7 mm) STYLE 10 or 20 RECESSED ESCUTCHEON RECESSED PENDENT CROSS SECTION 7/16" (11,1 mm) NOMINAL r MAKE-IN 2-3/16' (55,6 mm) 1/2 NPT** WRENCH FLATS UPRIGHT PENDENT * Temperature rating is indicated on Deflector. ** Pipe thread connections per ISO 7-1 can be provided on special request. 1/2" NPT* UPRIGHT 2-7/8" (73,0 mm) DIA. —j RECESSED PENDENT CROSS SECTION TFPI7I Page 2 of 10 * Temperature rating ** Pipe thread connections per 1 - Frame 3 - Sealing 5 - Compression is indicated on ISO 7-1 can be provided on ESCUTCHEON 2 - Button Assembly Screw Deflector. special request. PLATE SEATING 4 - Bulb 6 - Deflector* SURFACE 7 - Bushing FIGURE 1 QUICK RESPONSE SERIES TY-FRB UPRIGHT (TY113I) AND PENDENT (TY1231) SPRINKLERS 2.8 K-FACTOR, 1/2 INCH NPT ESCUTCHEON PLATE SEATING SURFACE * Temperature rating ** Pipe thread connections per is indicated on ISO 7-1 can be provided on Deflector. special request. 1 - Frame 3 - Sealing 5 - Compression 2 - Button Assembly Screw 4 - Bulb 6 - Deflector* 7/16 _ (11,1 mm) I NOMINAL I MAKE -IN (55,6 mm) 1/2 NPT** t WRENCH FLATS UPRIGHT PENDENT 'It'll STYLE 10 or 20 H- 2-7/8" (73,0 mm) DIA. -H RECESSED ESCUTCHEON RECESSED PENDENT CROSS SECTION FIGURE 2 QUICK RESPONSE SERIES TY-FRB UPRIGHT (TY2131) AND PENDENT (TY2231) SPRINKLERS 4.2 K-FACTOR, 1/2 INCH NPT 1 - Frame 3 - Sealing 5 - Compression 2 - Button Assembly Screw 4 - Bulb 6 - Deflector* ESCUTCHEON PLATE SEATING SURFACE 7/16" 11"! mm) OMINAL 2-3/16 (55,6 MAKE-IN mm) 2-3/16" (55 6 mm (38,1 mm) ____ f WRENCH STYLE 10 or 20 FLATS RECESSED PENDENT ESCUTCHEON FIGURE 3 QUICK RESPONSE SERIES TY-FRB UPRIGHT (TY3131) AND PENDENT (TY3231) SPRINKLERS - 5.6 K-FACTOR, 112 INCH NPT 2-7/8" (73,0 mm) DIA. RECESSED PENDENT CROSS SECTION TFPI7I Page 3 of 10 * Temperature rating ** Pipe thread connections per is indicated on ISO 7-1 can be provided on Deflector, special request. 1 - Frame 3 - Sealing 5 - Compression 2 - Button Assembly Screw 4 - Bulb 6 - Deflector* ESCUTCHEON PLATE SEATING SURFACE Llo 1/2 (12,7mm) NOMINAL 2-MAKE-IN (572 mm,// (39,7 mm) (58,7 mm) 1-9/16 2-1/4 3/4" NPT** t WRENCH STYLE 3Oor4O FLATS RECESSED UPRIGHT PENDENT ESCUTCHEON FIGURE 4 QUICK RESPONSE SERIES TY-FRB UPRIGHT (TY4131) AND PENDENT (TY4231) SPRINKLERS 8.0 K-FACTOR, 3/4 INCH NPT CEILING PLATE SEATING SURFACE —7 2-1/4" (57,2 mm) 1-9/16 (39,7 mm) 1 - Frame 5 - Compression 2 - Button Screw 3 - Sealing 6 - Deflector * r Assembly 4-Bulb 2 * Temperature rating is indicated on Deflector. 5 ** Pipe thread connections per ISO 7-1 can be 6 * provided on special request. fi\ 7/16" I (11,1 mm) I NOMINAL ]-7 \ I MAKE-IN I . 2-3/16 (55,6 mm) 1/2" NPT** f WRENCH FLATS UPRIGHT PENDENT CROSS SECTION FIGURE 5 QUICK RESPONSE SERIES TY-FRB UPRIGHT (TY4831) AND PENDENT (TY4931) SPRINKLERS 8.0 K-FACTOR, 1/2 INCH NPT WRENCH RECESS (END "A" USED FOR 1/2" NPT MODELS) WRENCH RECESS (END "B" USED FOR 3/4" NPT MODELS) FIGURE 6 W-TYPE 6 SPRINKLER WRENCH WRENCH RECESS PUSH WRENCH IN TO ENSURE ENGAGEMENT WITH SPRINKLER WRENCHING AREA FIGURE 7 W-TYPE 7 RECESSED SPRINKLER WRENCH TFPI7I Page 4 of 10 Technical Data Approvals UL and C-UL Listed FM, LPCB, and NYC Approved Refer to Table A and B for complete approval information including corrosion- resistant status. Maximum Working Pressure Refer to Table C. Discharge Coefficient K=2.8 gpm/psi½ (40,3 1pm/barY2) K=4.2 gpm/psi½ (60,5 1pm/bar"°) K=5.6 gpm/psi1'2 (80,6 1pm/barY2) K=8.0 gpm/psiY2 (115,2 1pm/barY2) Temperature Rating Refer to Table A and B. Finishes Sprinkler: Refer to Table D. Recessed Escutcheon: Signal or Pure White, Jet Black, Chrome Plated, or Natural Brass Physical Characteristics Frame .............................Bronze Button ......................Brass/Copper Sealing Assembly.. Beryllium Nickel w/TEFLON Bulb ............................... Glass Compression Screw .................Bronze Deflector ...................Copper/Bronze Bushing (K=2.8).....................Bronze Operation The glass bulb contains a fluid that expands when exposed to heat. When the rated temperature is reached, the fluid expands sufficiently to shatter the glass bulb, allowing the sprinkler to activate and water to flow. Design Criteria The TYCO Series TY-FRB, 2.8, 4.2, 5.6, and 8.0 K-factor, Upright, Pendent, and Recessed Pendent Sprinklers are intended for fire protection systems designed in accordance with the stan- dard installation rules recognized by the applicable Listing or Approval agency (such as, UL Listing is based on the requirements of NFPA 13, and FM Approval is based on the require- ments of FM's Loss Prevention Data Sheets). Only the Style 10, 20, 30, or 40 Recessed Escutcheon, as applica- ble, is to be used for recessed pendent installations. Installation The TYCO Series TY-FRB, 2.8, 4.2, 5.6, and 8.0 K-factor, Upright, Pendent, and Recessed Pendent Sprinklers must be installed in accordance with this section. General Instructions Do not install any bulb-type sprinkler if the bulb is cracked or there is a loss of liquid from the bulb. With the sprin- kler held horizontally, a small air bubble should be present. The diameter of the air bubble is approximately 1/16 inch (1,6 mm) for the 135°F (57°C) and 3/32 inch (2,4 mm) for the 286°F (141°C) tem- perature ratings. A leak-tight 1/2 inch NPT sprinkler joint should be obtained by applying a minimum to maximum torque of 7 to 14 ft.-lbs. (9,5 to 19,0 Nm). A leak tight 3/4 inch NPT sprinkler joint should be obtained with a torque of 10 to 20 ft.- lbs. (13,4 to 26,8 Nm). Higher levels of torque can distort the sprinkler Inlet with consequent leakage or impairment of the sprinkler. Do not attempt to compensate for insufficient adjustment in the Escutch- eon Plate by under- or over-tightening the sprinkler. Re-adjust the position of the sprinkler fitting to suit. Series TY-FRB Upright and Pendent Sprinklers The Series TY-FRB Pendent and Upright Sprinklers must be installed in accordance with the following instructions. Step 1. Install Pendent sprinklers in the pendent position. Install upright sprin- klers in the upright position. Step 2. With pipe-thread sealant applied to the pipe. threads, hand- tighten the sprinkler into the sprinkler fitting. Step 3. Tighten the sprinkler into the sprinkler fitting using only the W-Type 6 Sprinkler Wrench (Figure 6). With ref- erence to Figures 1 through 5, apply the W-Type 6 Sprinkler Wrench to the sprinkler wrench flats. Series TY-FRB Recessed Pendent Sprinklers The Series TY-FRB Recessed Pendent Sprinklers must be installed in accor- dance with the following instructions. Step A. After installing the Style 10, 20, 30, or 40 Mounting Plate, as applica- ble, over the sprinkler threads and with pipe-thread sealant applied to the pipe threads, hand-tighten the sprinkler into the sprinkler fitting. Step B. Tighten the sprinkler into the sprinkler fitting using only the W-Type 7 Recessed Sprinkler Wrench (Figure 7). With reference to Figures 1 to 4, apply the W-Type 7 Recessed Sprinkler Wrench to the sprinkler wrench flats. Step C. After ceiling installation and finishing, slide on the Style 10, 20, 30, or 40 Closure over the Series TY-FRB Sprinkler and push the Closure over the Mounting Plate until its flange comes in contact with the ceiling. TFPI7I Page 5 of 10 SPRINKLER FINISH (See Note 5) K FACTOR TYPE TEMPERATURE BULB LIQUID COLOR NATURAL BRASS I CHROME PLATED POLYESTER*** 2.8 1/2" NPT PENDENT (TY1231) and UPRIGHT (TY1131) 135°F (57°C) Orange 1,2,3, 4 155°F (68°C) Red 175°F (79°C) Yellow 200°F (93°C) Green 286°F (141°C) Blue RECESSED PENDENT (TY1231)* Figure 8 135°F(57°C) Orange 1,2,4 155°F (68°C) Red 175°F (79°C) Yellow 200°F(93°C) Green RECESSED PENDENT (TY1231) Figure 9 135°F (57°C) Orange 155°F (68°C) Red 175°F (79°C) Yellow 200°F (93°C) Green 4.2 1/2" NPT PENDENT (TY2231) and UPRIGHT (TY2131) 135°F (57°C) Orange 1,2 155°F (68°C) Red 175°F (79°C) Yellow 200°F (93°C) Green 286°F (141°C) Blue RECESSED PENDENT (TY2231)* Figure 10 135°F (57°C) Orange 155°F (68°C) Red 175°F (79°C) Yellow 200°F (93°C) Green RECESSED PENDENT (TY2231)** Figure 11 135°F (57°C) Orange 155°F (68°C) Red 175°F (79°C) Yellow 200°F (93°C) Green NOTES: Listed by Underwriters Laboratories, Inc., (UL) as Quick Response Sprinklers. Listed by Underwriters Laboratories, Inc., for use in Canada (C-UL) as Quick Response Sprinklers. Approved by Factory Mutual Research Corporation (FM) as Quick Response Sprinklers. Approved by the City of New York under MEA 354-01-E. Where Polyester Coated Sprinklers are noted to be UL and C-UL Listed, the sprinklers are UL and C-UL Listed as Corrosion-Resistant Sprinklers. * Installed with Style 10(1/2" NPT) or Style 40)3/4" NPT) 3/4" Total Adjustment Recessed Escutcheon, as applicable. Installed with Style 20(1/2" NPT) or Style 30(3/4" NPT) 1/2" Total Adjustment Recessed Escutcheon, as applicable. Frame and Deflector only. N/A: Not Available TABLE A LABORATORY LISTINGS AND APPROVALS FOR 2.8 AND 4.2 K-FACTOR SPRINKLERS TFPI7I Page 6 of 10 SPRINKLER FINISH (See Note 8) K FACTOR TYPE TEMPERATURE BULB LIQUID COLOR NATURAL BRASS I CHROME PLATED LEAD COATED 5.6 1/2" NPT PENDENT (TY3231) and UPRIGHT (TY3131) 135°F (57°C) Orange 1, 2, 3, 4,5,6, 7 Blue 1, 2, 3, 5 (68-C) —155-F Red 175°F (79°C) Yellow 200°F (93°C) Green 286-F (141-C) RECESSED PENDENT (TY3231)* Figure 12 135°F (57°C) Orange 1,2,4,5 Blue N/A 155°F (68°C) Red 175°F (79°C) Yellow 200°F (93°C) Green 286°F (141°C) RECESSED PENDENT (TY3231)** Figure 13 135°F (57°C) Orange 1, 2, 3, 4, 5 Blue N/A 155°F (68°C) Red 175°F (79°C) Yellow 200°F (93°C) Green 286°F (141°C) 8.0 3/4" NPT PENDENT (TY4231) and UPRIGHT (TY4131) 135°F (57°C) Orange 1, 2, 3, 4, 5, 6, 7 Blue 1, 2, 5 155°F (68°C) Red 175°F (79°C) Yellow 200°F (93°C) Green 286°F(141°C) RECESSED PENDENT (1Y4231)* Figure 14 135°F (57°C) Orange 1,2,5 Blue N/A 155°F (68°C) Red 175°F (79°C) Yellow 200°F (93°C) Green 286°F (141°C) RECESSED PENDENT (TY4231)** Figure 15 135°F (57°C) Orange 1, 2, 3, 5 Blue N/A 155°F (68°C) Red 175°F (79°C) Yellow 200°F (93°C) Green 286°F (141°C) 8.0 1/2" NPT PENDENT (TY4931) and UPRIGHT (1Y4831) 135°F (57°C) Orange 1, 2, 4, 5, 6 Blue 1, 2, 5 155°F (68°C) Red 175°F (79°C) Yellow 200°F (93°C) Green 286°F (141°C) NOTES: Listed by Underwriters Laboratories, Inc., (UL) as Quick Response Sprinklers. Listed by Underwriters Laboratories, Inc., for use in Canada (C-UL) as Quick Response Sprinklers. Approved by Factory Mutual Research Corporation (FM) as Quick Response Sprinklers. Approved by the Loss Prevention Certification Board (LPCB Ref. No. 007k104) as Quick Response Sprinklers. However, LPCB does not rate the thermal sensitivity of recessed sprinklers. Approved by the City of New York under MEA 354-01-E. VdS Approved (For details, contact Tyco Fire Suppression & Building Products, Enschede, Netherlands, Tel. 31-53-428-4444/Fax 31-53-428-3377.) Approved by the Loss Prevention Certification Board (LPCB Ref. No. 094a/06) as Quick Response Sprinklers. Where Polyester Coated and Lead-Coated Sprinklers are noted to be UL and C-UL Listed, the sprinklers are UL and C-UL Listed as Corrosion-Resistant Sprinklers. Where Lead-Coated Sprinklers are noted to be FM Approved, the sprinklers are FM Approved as a Corrosion-Resistant Sprinklers. * Installed with Style 10(1/2" NPT) or Style 40(3/4" NPT) 3/4" Total Adjustment Recessed Escutcheon, as applicable. Installed with Style 20(1/2" NPT) or Style 30(3/4" NPT) 1/2" Total Adjustment Recessed Escutcheon, as applicable. Frame and Deflector only. N/A: Not Available TABLE B LABORATORY LISTINGS AND APPROVALS FOR 5.6 AND 8.0 K-FACTOR SPRINKLERS TFPI7I Page 7 of 10 SPRINKLER FINISH K TYPE NATURAL I CHROME I POLYESTER LEAD FACTOR BRASS PLATED COATED PENDENT (TY1231) and 2.8 UPRIGHT (TY1131) 1/2" NPT 175 PSI (12,1 BAR) N/A RECESSED PENDENT (TY1231) PENDENT (TY2231) and 4.2 UPRIGHT (TY2131) 1/2" NPT 175 PSI (12,1 BAR) N/A RECESSED PENDENT (TY2231) PENDENT (TY3231) and 5.6 UPRIGHT (TY3131) 250 PSI (17,2 BAR) 1/2" NPT OR 175 PSI (12,1 BAR) RECESSED (SEE NOTE 1) PENDENT (TY3231) PENDENT (TY4231) 175 PSI 8.0 and UPRIGHT (TY4131) (12,1 BAR) 3/4" NPT 175 PSI (12,1 BAR) RECESSED N/A PENDENT (TY4231) 8.0 PENDENT (TY4931) 175 PSI 1/2" NPT and UPRIGHT (1Y4831) 175 PSI (12,1 BAR) (12,1 BAR) NOTES: 1. The maximum working pressure of 250 psi (17,2 bar) only applies to the Listing by Underwriters Laboratories Inc. (UL); the Listing by Under- writers Laboratories, Inc. for use in Canada (C-UL); and, the Approval by the City of New York. Care and Maintenance The TYCO Series TY-FRB must be maintained and serviced in accordance with this section. Before closing a fire protection system main control valve for maintenance work on the fire protection system that it controls, obtain permission to shut down the affected fire protection systems from the proper authorities and notify all personnel who may be affected by this action. Absence of the outer piece of an escutcheon, which is used to cover a clearance hole, can delay sprinkler operation in a fire situation. Sprinklers which are found to be leaking or exhibiting visible signs of corrosion must be replaced. Automatic sprinklers must never be painted, plated, coated, or other- wise altered after leaving the factory. Modified sprinklers must be replaced. Sprinklers that have been exposed to corrosive products of combustion, but TABLE C MAXIMUM WORKING PRESSURE have not operated, should be replaced if they cannot be completely cleaned by wiping the sprinkler with a cloth or by brushing it with a soft bristle brush. Care must be exercised to avoid damage to the sprinklers before, during, and after installation. Sprin- klers damaged by dropping, striking, wrench twist/slippage, or the like, must be replaced. Also, replace any sprin- kler that has a cracked bulb or that has lost liquid from its bulb. (Ref. Installa- tion Section.) The owner is responsible for the inspection, testing, and maintenance of their fire protection system and devices in compliance with this document, as well as with the applicable standards of the National Fire Protection Asso- ciation (e.g., NFPA 25), in addition to the standards of any other authorities having jurisdiction. Contact the install- ing contractor or sprinkler manufac- turer regarding any questions. Automatic sprinkler systems are rec- ommended to be inspected, tested, and maintained by a qualified Inspec- tion Service in accordance with local requirements and/or national codes. Care must be exercised to avoid damage to the sprinklers -before, during, and after installation. Sprin- klers damaged by dropping, striking, wrench twist/slippage, or the like, must be replaced. Also, replace any sprin- kler that has a cracked bulb or that has lost liquid from its bulb. (Ref. Installa- tion Section). Initial and frequent visual inspections of random samples are recommended for corrosion-resistant sprinklers to verify the integrity of the corrosion-resistant material of construction. Thereafter, annual inspections per NFPA 25 should suffice. Inspections of corrosion-resistant sprinklers are recommended at close range, instead of from the floor level per NFPA. Inspection at close range can better determine the exact sprin- kler condition and the long-term integ- rity of the corrosion-resistant material, which can be affected by the corrosive conditions present. TFPI7I Page 8 of 10 2-7/8 DIA. 5/8±1/4 (73,0 mm) 3/4" (19,1 mm) (15,9±6,4 thm) 2-1/4 DIA. I 1/4 (6,4 mm) / FACE OF (57,2 mm) MOUNTING SPRINKLER _ PLATE FITTING 1/8 (3,2 mm) MOUNTING \ SURFACE 6' (33,3 mm)I CLOSURE SERIES 1-5/1 ____________ TY-FRB 13/16" (20,6 mm) FIGURE 8 SERIES TY-FRB RECESSED PENDENT WITH TWO-PIECE 3/4 INCH TOTAL ADJUSTMENT STYLE 10 RECESSED ESCUTCHEON 2.8 K-FACTOR, 1/2 INCH NPT, 2-7/8 DIA. - (73,0 mm) 3/4" (19,1 mm) 5/8±1/4" (15,9±6,4 mm) - 2-1/4' DIA. I 1/4" (6,4 mm) / FACE OF (57,2 mm) MOUNTING SPRINKLER L PLATE FITTING I - (3,2 mm) \% MOUNTING SURFACE SERIES 1-1/4" (31,8 mm) CLOSURE TY-FRB 3/4" (19,1 mm) FIGURE 10 SERIES TY-FRB RECESSED PENDENT WITH TWO-PIECE 3/4 INCH TOTAL ADJUSTMENT STYLE 10 RECESSED ESCUTCHEON 4.2 K-FACTOR, 1/2 INCH NPT 2-7/8' DIA. - (73,0 mm) 1/2±1/8" 1/2(12,7mm) (12,7±3,2 mm) 2-1/411 DIA. 1/4' (6,4 mm) I / FACE OF T (57,2 mm) MOUNTING II SPRINKLER PLATE FITTING 1/8' (3,2 mm) F/ I MOUNTING SURFACE 5/16" CLOSURE SERIES 1- (33,3 mm)1 - TY-FRB 1-1/16" (27,0 mm) FIGURE 9 SERIES TY-FRB RECESSED PENDENT WITH TWO-PIECE 1/2 INCH TOTAL ADJUSTMENT STYLE 20 RECESSED ESCUTCHEON 2.8 K-FACTOR, 1/2 INCH NPT 2-7/8" DIA. (73,0 mm) 1/2±1/8" 1/2(12,7mm) (12,7±3,2 mm) 2-1/4' DIA. I 1/4' (6,4 mm) / FACE OF (57,2 mm) MOUNTING I SPRINKLER PLATE FITTING 1/8" (3,2 mm) ____ MOUNTING SURFACE SERIES 1-1/4" (31,8 mm) - CLOSURE TYFRB 1(25,4 mm) FIGURE 11 SERIES TY-FRB RECESSED PENDENT WITH TWO-PIECE 1/2 INCH TOTAL ADJUSTMENT STYLE 20 RECESSED ESCUTCHEON 4.2 K-FACTOR, 1/2 INCH NPT TFPI7I Page 9 of 10 2-7/8 DIA. 5/8±1/4 (73,0 mm) 3/4 (19,1 mm) I (15,9±6,4 mm) 2-1/4 DIA. I 1/4 (6,4 mm) / FACE OF (57,2 mm) MOUNTING SPRINKLER PLATE FITTING 1/8 (3,2 mm) 77 MOUNTING SURFACE SERIES 1-1/4 (31,8 mm)f CLOSURE TY-FRB 3/4' (19,1 mm) FIGURE 12 SERIES TY-FRB RECESSED PENDENT WITH TWO-PIECE 3/4 INCH TOTAL ADJUSTMENT STYLE 10 RECESSED ESCUTCHEON 5.6 K-FACTOR, 1/2 INCH NPT 2-7/8 DIA. 5/8±1/4 (73,0 mm) 3/4" (19,1 mm) (15,9±6,4 mm) 2-1/4 DIA. _ 1/4 (6,4 mm) I (57,2 mm) / FACE OF SPRINKLER MOUNTING PLATE I FITTING I 1/8 (3,2 mm) 4 \4 MOUNTING SURFACE ______ - CLOSURE SERIES 1-5/16 (33,3 mm)1 TYFRB 13/16 (20,6 mm) FIGURE 14 SERIES TY-FRB RECESSED PENDENT WITH TWO-PIECE 3/4 INCH TOTAL ADJUSTMENT STYLE 40 RECESSED ESCUTCHEON 8.0 K-FACTOR, 3/4 INCH NPT 2-7/8 DIA. (73,0 mm) 1/2±1/8' 1/2(12,7mm) (12,7±3,2 mm) 2-1/4' DIA. 1/4' (6,4 mm) SPRINKLER PLATE 7 FACE OF [_(572 mmj __ MOUNTING I FITTING 1/8" if I (3,2 mm) 17 ___ I MOUNTING SURFACE SERIES 1-1/4" (31,8 mm) CLOSURE TYFRB 1 (25,4 mm) FIGURE 13 SERIES TY-FRB RECESSED PENDENT WITH TWO-PIECE 1/2 INCH TOTAL ADJUSTMENT STYLE 20 RECESSED ESCUTCHEON 5.6 K-FACTOR, 1/2 INCH NPT - 2-7/8' DIA. 1/2±1/8' (7310 mm) 1/2' (12,7 mm) I (12,7±3,2 mm) 2-1/4" DIA. I 1/4' (6,4 mm) / FACE OF - (57,2 mm) MOUNTING I SPRINKLER Ji PLATE I FITTING 1/8' 4' L (3,2 mm) 4 MOUNTING $ SURFACE CLOSURE SERIES 1-5/16' (33,3 mm)1 TYFRB 1-1/16" (27,0 mm) FIGURE 15 SERIES TY-FRB RECESSED PENDENT WITH TWO-PIECE 1/2 INCH TOTAL ADJUSTMENT STYLE 30 RECESSED ESCUTCHEON 8.0 K-FACTOR, 3/4 INCH NPT 1 NATURAL BRASS PURE WHITE - POLYESTER (RAL901O)l SIGNAL WHITE - POLYESTER (RAL9003) JET BLACK POLYESTER (RAL9005)2 t LEAD COATED 7 9 I CHROME PLATED TFPI7I Page 10 of 10 P/N 57-XXX--X-XXX I I SIN SPRINKLER I I I FINISH 330 2.8K UPRIGHT (1/2"NPT) TY1131 331 2.8K PENDENT (1/2"NPT) TY1231 340 4.2K UPRIGHT (1/2"NPT) 1Y2131 341 4.2K PENDENT (1/2"NPT) TY2231 370 5.6K UPRIGHT (1/2"NPT) TY3131 371 5.6K PENDENT (1/2"NPT) TY3231 390 8.0K UPRIGHT (314"NPT) TY4131 391 8.0K PENDENT (3/4"NPT) TY4231 360 8.0K UPRIGHT (1/2"NPT) TY4831* 361 8.0K PENDENT (1/2"NPT) TY4931* TEMPERATURE RATINGS 135 135°F(57°C) 155 155°F(68°C) 175 175°F(79°C) 200 200°F(93°C) 286 286°F (141°C) NOTES: Eastern Hemisphere sales only. Available in only 2.8K, 4.2K, and 8.0K, 155'F (68°C) and 200°F (93°C); requires lead time to manufacture. TABLED SERIES TY-FRB PENDENT AND UPRIGHT SPRINKLERS PART NUMBER SELECTION Limited Warranty For warranty terms and conditions, visit www.tyco-fire.com. Ordering Procedure Contact your local distributor for availability. When placing an order, indicate the full product name and Part Number (P/N). Sprinkler Assemblies with NPT Thread Connections Specify: Series TY-FRB (Specify SIN), (specify K-factor), (specify Pendent or Upright) Sprinkler (specify) temperature rating, (specify) finish or coating, P/N (specify from Table D) Recessed Escutcheon Specify: Style (10, 20, 30, or 40) Recessed Escutcheon with (specify*) finish, P/N (specify*) Sprinkler Wrench Specify: W-Type 6 Sprinkler Wrench, P/N 56-000-6-387 Specify: W-Type 7 Sprinkler Wrench, P/N 56-850-4-001 Refer to Technical Data Sheet TFP770 GLOBAL HEADQUARTERS 11400 Pennbrook Parkway, Lansdale, PA 194461 Telephone +1-215-362-0700 Copyright © 2015 Tyco Fire Products, LP. All rights reserved. tqco TEFLON is trademark of The DuPont Corporation. Fire Protection Products Fig. 28 - "Stand-Off" Hanger & Restrainer for CPVC Plastic Pipe & IPS Steel Pipe ** Size Range: - 3/4"(20mm) through 2" (50mm) Material: - Steel, Pre-Galvanized Function: - Designed to be used as a hanger and restrainer for CPVC piping where the "stand-off" design will ease installation by eliminating the need for wood blocking. Features: Flared edge design protects CPVC pipe from any rough or abrasive surfaces. Unique twist and lock design holds pipe firmly in place and allows retrofit type of installation. The "Stand-Off" design eliminates the need for wood block extension. Can be installed on horizontal or vertical piping regardless of mounting surface orientation. Attaches easily to wood structure with two hex head self-threading screws furnished with product. Installs easily using rechargeable electrical driver with /16" (7.9mm) extension socket eliminating impact tool damage to pipe. Attaches easily to steel, minimum 18 gauge (1.024mm) with (2) 1/4" x 1 tek type self drilling tapping screws. UL Listed as a hanger and a restrainer for fire sprinkler piping. Approvals: - Underwriters Laboratory Listed in the USA (UL) and Canada (cUL) to support automatic fire sprinkler systems. May be installed into wood using fasteners supplied with product, or into minimum 18 gauge steel using (2) 1/4" x 1" tek type screws. Meets and exceeds the requirements of NFPA 13, 13R and 13D. Fig. 28 satisfies the UL vertical restraint requirement where needed. UL Listed as a hanger and vertical restraint when installed on /8 (9.5mm) composite wood material. Use two Fig. 27B Speed Nuts when used as a hanger and restraint. Use one Fig. 278 Speed Nut on the upper installed screw when used as a hanger only. Order by: - Figure number and pipe size. Pat. # 7,455,268, Pat. # 7,832,248 ** With reduced spacing, consult factory. It Fig. 27B (1) Required High) U Side of Hanger I Application Hanger Application Fig. 27B (2) Required Lj Hanger and Restraint Application 28-I4 Pipe 3/4" Size (20) A 31/32" (77.0) B 2" (50.8) 31/2 C (88.9) Max Hanger Spacing 51/2 (1.67) is Approx. Wt./i 00 (31) 28-1 1" (25) 3I1" (84.1) 2/16" (55.6) 31/2" (88.9) 6 (1.83) 21 (9.5) 28_1114 11/4" (32) 35/8" (92.1) 2/8" (60.3) 31/2 ' (88.9) 61/2 (1.98) 23 (10.4) 28_11/2 11/2 (40) 4" (101.6) 21/2" (63.5) 31/2' (88.9) 7 (2.13) 31 (14.0) 28-2 2' (50) 41/2 (114.3) 211/16" (68.3) 3/8" 1 (92.1) 1 8 1 (2.44) 1 34 1 (15.4) All dimensions in charts and on drawings are in inches. Dimensions shown in parentheses are in millimeters unless otherwise specified. Pill— 00 COOPER B-Line