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3251 MARISOL PL; ; FPC2017-0134; Permit
(ity of Carlsbad Print Date: 12/13/2021 Job Address: 3251 MARISOL P1, CARLSBAD, CA 92010-6720 Permit Type: FIRE-Construction Commercial Work Class: Underground Fire Parcel #: 1670405900 Track #: Valuation: $0.00 Lot #: Occupancy Group: Project #: #of Dwelling Units: Plan U: Bedrooms: Construction Type: Bathrooms: Orig. Plan Check U: Plan Check U: Permit No: FPC2017-0134 Status: Closed - Finaled Applied: 05/18/2017 Issued: 06/26/2017 Finaled Close Out: 12/09/2020 Inspector: Final Inspection: Project Title: Description: QUARRY CREEK APARTMENTS -UNDERGROUND (LG) MASTER SUBMITTAL (SEE NOTES FOR ADDRESSES & BLDG US) Applicant: BASILE CONSTRUCTION INC 7952 ARMOUR ST SAN DIEGO, CA 92111-3718 (858) 586-7800 FEE AMOUNT FIRE Underground Piping with 5+ Hyds/Risers $996.00 Total Fees: $996.00 Total Payments To Date: $996.00 Balance Due: $0.00 Fire Department Page 1 of 1 1635 Faraday Avenue, Carlsbad CA 92008-7314 1 760-602-4665 1 760-602-8561 f I www.carlsbadca.gov PtAZAOR 00, CITY Of CARLSBAD Community & Economic Development SDP 15-22 Street Addressing March 30, 2017 Building Number Address 1 (Clubhouse) 3251 Marisol Place 2 3303 Mesa Ridge Road 3 2850 El Cerro Court 4 2825 West Prado Court 5 3365 La Pradera Road 6 3320 West Cresta Court 7 3350 Mesa Ridge Road 8 3375 Mesa Ridge Road 9 3380 Mesa Ridge Road 10 3370 East Cresta Court 11 3375 La Pradera Road 12 2835 East Prado Court 13 2846 Otero Court QUARRV CREEK APARTMENTS SIREET .EE4SA;sffE PLAN Ely Ito I LM8 QUARRY CREEK APARTMENTS SITE 09 DEC 2016 I I I Underground Materials Submittal For Lennar - Quarry Creek PROTECTION DESIGN AND CONSULTING 2851 Camino Del Rio South Suite 210 San Diego, CA 92108 (phone) 619.255.8964 (fox) 619.255.9547 [Ti 1.0 Underground & References www.protectiondesign.com 1.1 Backflow Prevention Assembly 1.2 C-900 PVC Pipe 1.3 Class 350 Ductile Iron Pipe 1.4 Class 250 Ductile Iron Fittings 1.5 Mega Lug Series 1100 1.6 Mega Lug Series 2000pv 1.7 Iron Body Threaded Check Valve 1.8 Iron Body Resilient Wedge Gate Valve 1.9 Stainless Steel In-Building Riser 1.10 Two Way Fire Department Connection 1.11 Wet Barrel Fire Hydrant 1.12 Gasket Kit - 1.13 Grade A Hex Bolt Kit 1.14 Detectable Tape 1.15 Concrete Valve Box All items submitted to establish minimum standard of compliance and are stipulated to be "As shown or approved equal." FPC20I7-0134 I I I I I I I I I I I I I I I ES-A-C300_C300N I I I I C300BFG Features Extremely Compact Design 70% Lighter than Traditional Designs 304 (Schedule 40) Stainless Steel Housing & Sleeve Groove Fittings Allow Integral Pipeline Adjustment Patented Tr-Link Check Provides Lowest Pressure Loss Unmatched Ease of Serviceability Available with Grooved Butterfly Valve Shutoffs May be Used for Horizontal, Vertical or N Pattern Installations Replaceable Check Disc Rubber It is illegal to use this product in any plumbing system providing water for human consumption, such as drinking or dishwashing, in the United States. Before installing standard material prod- uct, consult your local water authority, building and plumbing codes. I Job Name - ' Job Location Engineer - I Approval - The Colt C300, C300N Double Check Detector Assemblies are designed to protect drinking water supplies from dangerous cross-connections in accordance with national plumbing codes and water authority requirements for non-potable service applications such as irrigation, fire line, or industrial processing. The Colt C300, C300N may be installed under continuous pressure service and may be subjected to backpressure for non-toxic applications. The Colt C300, C300N is used primarily on fire line sprinkler systems when it is necessary to monitor unauthorized use of water. t-or use in non Specifications The Colt C300, C300N Double Check Detector Assemblies shall consist of two independent Tr-Link Check modules within a single housing, sleeve access port, four test cocks and two drip tight shutoff valves. Tr-Link Check shall be removable and serviceable, without the use of special tools. The housing shall be constructed of 304 (Schedule 40) stainless steel pipe with groove end connections. Tr-Link Checks shall have reversible elastomer discs and in operation shall produce drip tight closure against the reverse flow of liquid caused by backpressure or backsiphonage. The bypass assembly shall consist of a meter, which registers in either gallon or cubic measurement, a double check valve assembly and required test cocks. Assembly shall be a Colt C300, C300N as manufactured by the Ames Company. The information contained herein is not intended to replace the full product installation and safety information available or the experience of a trained product installer. You are required to thoroughly read all installation instructions and product safety information before beginning the installation of this product. Contractor Approval _________ Contractor's P.O. No. Representative I I I I I I Colt' Series IC300,IC300N Double Check Detector Assemblies Sizes: 21/2" - 10" (65 - 250mm) F RE & WATER WORKS Ames Fire & Waterworks product specifications in U.S. customary units and metric are approximate and are provided for reference only. For precise measurements, please contact Ames Fire & Waterworks Technical Service. Ames Fire & Waterworks reserves the right to change or modify product design, construction, specifications, or materials without prior notice and without incurring any obligation to make such changes and modifications on Ames Fire & Waterworks products previously or subsequently sold. Pressure - Temperature Temperature Range: 33°1— 140°F (0.5°C - 60°C) Maximum Working Pressure: 175p5i (12.1 bar) Dimensions - Weights LtA1(!1iI DIMENSIONS WEIGHT in. mm A in. mm C in. mm 0 in. mm 6 in. mm in. H mm I in. mm J in. mm P in. mm C300BFG ft kgs. C30ONBFG lbs. kgs. 2½ 65 273/4 705 8 203 3½ 89 297/8 759 211/2 546 1415A6 379 813A& 223 13 330 70 32 78 35 3 80 28¼ 718 85A6 211 3A6 94 301Y16 779 22¼ 565 157A6 392 93A6 233 131/2 343 68 31 81 37 4 100 29 737 8'5A6 227 3W16 94 31'5A6 811 23½ 597 161/4 412 915A6 252 14 356 75 34 98 44 6 150 361h 927 10 254 1 5 127 1 433A6 1097 331/4 845 1 191!/16 500 1 131A6 332 1 141/2 368 131 59 171 78 8 200 42/4 1086 12¼ 311 1 6½ 165 1 511A6 1297 40% 1019 1 23/16 592 1 15A6 399 1 183A 462 275 125 1 351 159 I I I I I C300BFG, C300NBFG I, Configurations I . Honzontal Vertical up "N" pattern horizontal Materials Housing & Sleeve: 304 (Schedule 40) Stainless Steel Elastomers: EPDM, Silicone and Buna 'N' Tr-Link Checks: Noryl®, Stainless Steel Check Discs: Reversible Silicone or EPDM Test Cocks: Bronze Body Nickel Plated Pins & Fasteners: 300 Series Stainless Steel Springs: Stainless Steel I Available Models Suffix: OSY - UL/FM outside stem and yoke resilient seated gate valves BFG - ULIFM grooved gear operated butterfly valves with tamper switch 5y FxG - Flanged inlet gate connection and grooved outlet gate connection 5y GxF - Grooved inlet gate connection and flanged outlet gate connection *yl GxG - Grooved inlet gate connection and grooved outlet gate connection Available with grooved NRS gate valves - consult factory* Post indicator plate and operating nut available - consult factory* *Consult factory for dimensions I I I A C(OS\) D G H I J P C300 C300N in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm lbs. kgs. lbs. kgs 214, 65 3Q3/4 781 16,4 416 3½ 89 29'/16 738 21½ 546 15½ 393 813/16 223 133A6 335 139 63 147 67 ' An qj3h Anr, 1 R7h A7Q 11A QA mil. 7R 1h cc 171A jqç I Q3h 14h irA 1 SQ 79 179 7R 4100 333/4 857 22~ 578 4 102 33 838 231/2 597 18½ 470 915As 252 153A6 386 175 79 198 901 43½ 1105 30% 765 5½ 140 443/4 1137 33¼ 845 23/16 589 131/16 332 19 483 309 140 350 151 LUll 1 4Y4 ILb4 j iI'/4 UOU 13/16 1 I 346 1j13 4U/8 IUIU L1716 t3I 13/16 JUU j I1/16 3.313 4U4 ZZ4 I 3OU Z313 10 250 1 573/4 1467 1 453/4 1162 8Y16 208 66 1676 491/2 1257 321/2 826 175A6 440 24 610 795 361 1 965 438 I LI 1 I I U I I Noryl® is a registered trademark of SABIC Innovative Plascs"'. Approvals Approved by the Foundation for Cross-Connection Control and Hydraulic Research at The University of Southern California (FCCCHR-USC) For additional approval information please contact the factory or visit our website at www.amesfirewater.com ** $SIp1 ** ®® C CIP us C®USSApproved 1048 B64.5 (BFG & OSY Only) Horizontal _______Vertical -------N - Pattern 2W (65mm) PSI Service Row Rated Row 111. Rated Row 14 12 - - - N 10 H 15 4 0 50 100 150 200 250 300 350 gpm 0 190 380 570 760 950 1140 1330 1pm 7.5 15 fps Capacity UL/FM Certified Flow Characteristics Flow characteristics collected using butterfly shutoff valves. Flow capacity chart identifies valve performance based upon rated water velocity up to 25fps Service Flow is typically determined by a rated velocity of 7.5fps based upon schedule 40 pipe. Rated Flow identifies maximum continuous duty perfor- mance determined by AWWA. UL Flow Rate is 150% of Rated Flow and is not recom- mended for continuous duty. AWWA Manual M22 [Appendix C] recommends that the maximum water velocity in services be not more than lOfps. 6" (150mm) )SI Service Row Rated Row UL Rated Row 12 - N ____ ____ ___ I 10 6 P 0 300 600 900 1200 1500 gpm 0 1140 2280 3420 4560 5700 1pm 7.5 12 fps I I I I I I I I I I :: I 7.5 300 400 500 gpm 1140 1520 1900 1pm 15 fps 3" (80mm) Service Row Rated Flow ______• . -- I . - ____ .i 0 100 200 8" (200mm) IlI;W11; I U__ I I _I I I I _I I I I 500 1000 1500 2000 1900 3800 5700 7600 7.5 10 1 U I I ouu gpm 9500 1pm fps U1. Rated Flow N H v Psi 24 20 ma 16 12 8 4 0.. 0 0 0 4" (100mm) V N V H 100 200 300 400 500 600 700 800 gpm 380 760 1140 1520 1900 2280 2660 3040 1pm 7.5 13 fps 10" (250mm) Service Flow Rated Flow 0 500 1000 1500 2000 2500 3000 3500 gpm 0 1900 3800 5700 7600 9500 11400 13300 1pm 7.5 10 fps I I I psi 12 10 a. C C 4 0.. 2 0 0 0 psi 12 10 6 4 0. 2 0 I Inquire with governing authorities for local installation I requirements FIRE& WATER WORKS A Watts Water Technologies Company USA: Backflow Tel: (978) 689-6066 • Fax: (978) 975-8350 • AmesFireWater.com USA: Control Valves Tel: (713) 943-0688 • Fax: (713) 944-9445 • AmesFireWater.com Canada: Tel: (905) 332-4090 • Fax: (905) 332-7068 • AmesFireWater.ca Latin America: Tel: (52) 81-1001-8600 • Fax: (52) 81-8000-7091 • AmesFireWater.com ES-A-C300_C300N 1503 0 2015 Ames Fire & Waterworks I N North American Pipe Corporation. I MUNICIPAL IAWWA C900/1B PVC Pressure Pipe GASKETED INTEGRAL BELL 11 I North American Pipe Corporation's AWWA C900 Gasketed Integral Bell PVC Pipe product line is manufactured to meet the needs of modern municipal water, wastewater, and reclaimed water systems. With top quality raw materials and modern processing technology, our C900 pipe meets all industry standards in addition to our own rigorous quality control requirements. Our C900 pipe utilizes Rieber style gaskets throughout the entire product offering to create a leak-free joint. Short Pipe Standard: AWWA C900 Diameter Std.: Cast Iron Outside Diameter (ClOD) Nominal Sizes: 0, 12 Dimension Ratios & Pressure Ratings: 2 - 1R ni 18- 235 psi (150 psi)00 CDR 14- 305 psi (200 psi)** Lay Length: 20 Pipe Compound: ASTM D1784 Cell Class 12454 Pipe Joint Std.: ASTM D3139 Max. Angular Joint Deflection:1 10 Gasket Standard: ASTM F477, UL 157 Gasket Material Offerings: Standard - SBR Optional - NBR or EPDM Installation Std.: AWWA C605 NSF 14 certified products must be requested at time of order FM 1612 does not include DR 25 and reclassifies DR 18 as 150 psi and DR 14 as 200 psi. tSee Installation Guide for more information. Only products bearing the NSF SU0 L Mark are Certified APPROVU) NorthAmericanPipe.com 1.855.624.7473 MU-PS-001 0716 North American Pipe Corporation, a Westlake company Copyright 0 2016 North American Pipe Corporation. All rights reserved. rr North American I W Pipe Corporation MUNICIPAL (j') AWWA C900/1B PVC Pressure Pipe GASKETED INTEGRAL BELL .4 C T A OD V Outside Nom. Diameter 25 4" 4.800 14 C900/113 Pressure Class 165 PIPE DIMENSIONS Min. Wall Thickness 0.192 Internal Diameter 4.416 & PERFORMANCE Approx. Bell Bell Diameter Depth I 6.250 5.000 1 St Insertion 3.375 2nd Insertion 4.375 235 0.267 4.266 305 0.343 4.114 6" 6.900 25 - 165 0.276 6.348 8.625 5.750 5.914 1 4.625 5.625 18 235 1 0.383 6.134 14 305 0.493 8" 9.050 165 0.362 8.326 11.500 7.000 7.758 5.625 6.625 18 235 0.503 8.044 14 305 0.646 10" 11.100 25 165 0.444 10.212 11 14.000 7.250 9.514 1 6.125 7.125 18 235 0.617 - 9.866 14 305 0.793 12" 13.200 25 165 0.528 12.144 16.563 8.000 1 6.875 7.875 00 18 235 0.733 11.734 14 305 0.943 11.314 Notes: These dimensions are for estimating purposes only. All dimensions are in inches unless otherwise specified. DR = Dimension Ratio AWWA Pressure Class @ 73°F and includes 2:1 safety factor. Internal diameter calculated using nominal outside diameter and minimum wall thickness. Dimension given for Approx. Bell Diameter (BD) is for highest pressure class. I I I I I I I I I I I I I I I Fl I I I NorthAmericanPipe.com 1.855.624.7473 MU-PS-001 0716 North American Pipe Corporation, a Westlake company Copyright © 2016 North American Pipe Corporation. All rights reserved. "71 26U Union=Tite Ductile Iron Compact Fittings SUDO MMUUZ%~ SIZES: 4" through 24" STANDARDS: ANSI/AWWA Cl 53/A21.53 PRESSURE RATING: 350 PSI; Except for Wyes and Flanged branch fittings NSF-61: Meets all requirements, UL Certified COATING: ANSI/AWWA Cl 04/A2 1.4 CEMENT LINING: ANSI/AWWA C1O4.A21.4 EPDXY COATING: ANSI/AWWA C1 16/A21.16 BELL SOCKETS: ANSI/AWWA C1 16/A21.16 BOLTS: ANSI/AWWA C151/A2 1.51 and AWWA C900 Table 2 DEFLECTION: 50 Max INSTALLATION: AWWA C600 BELL DIMENSIONS IN INCHES Pipe Size A B C D H 3 G T 4 4.30 4.91 5.04 6.38 4.16 2.25 5.64 .35 6 6.36 7.01 7.14 8.52 4.29 2.25 7.74 .37 8 8.52 9.17 9.32 10.90 4.78 2.25 9.98 .39 10 10.58 11.22 11.37 12.91 4.98 2.25 12.03 .41 12 12.64 13.32 13.47 15.12 4.98 2.25 14.13 .43 14 14.28 15.41 15.64 18.12 5.40 2.25 16.64 .51 16 16.36 17.51 17.74 20.32 5.40 2.25 18.74 .52 18 18.32 19.61 19.83 22.52 5.40 2.25 20.84 .59 20 20.40 21.71 21.94 24.29 5.40 2.25 22.94 .60 24 24.56 25.91 26.14 29.14 5.65 2.50 27.18 .62 Restraining lugs are provided only on sizes 12" and smaller. Restraining lugs for sizes 14"-24" can be provided given sufficient time to make pattern adoptions. The lug pattern for all sizes accommodate most gripper-type restrainers. Tyler Pipe/Utilities Division • Box 2027 . Tyler, Texas 75710 . (800) 527-8478 I Union Foundry Company. Box 309 • Anniston, Alabama 36202 • (800) 226-7601 28U C 1 10 FLANGED FITTINGS I SUBMITTAL SIZES: 2" through 30" I STANDARDS: ANSI/AWWAC110/A21.10 PRESSURE RATING: 250 PSI NSF-61: Meets all requirements, UL Certified I COATING: ANSI/AWWA C104/A21 .4 AND Tnemec 140-1211 I CEMENT LINING: ANSI/AWWA C104/A21 .4 EPDXY COATING: ANSI/AWWA Cl 16/A21.16 BARE: Available I FLANGES: ANSI CLASS 125 B16.1 FLANGE THICKNESS: ANSI/AWWA Cl 15/A21.15; STANDARD CLASS I 125 TEMPLATE FOR DRILLING BOLT HOLES FLANGE DETAILS Nominal Dia. of Flange : i' Pipe Size Flange Bolt Thickness Bolt Hole Number Bolt Dia. Inch O.D. Circle I Diameter of Bolts and Lengths B.C. 2 6 4.75 .62 .75 4 5/8 x 21/4 7j 7f I di -- 1%10- A 9 7.5 .94 .75 8 5/8 x3 6 11 9.5 1.00 .875 8 3/4 x 3'/2 8 13.5 11.75 1.12 .875 8 3/4 x31/2 10 I4. 1.11 1.1.11) IZ '/8X4 12 19 17 1.25 1.00 12 7/8 x4 14 21 18.75 1.38 1.125 12 1 x4'/2 16 23.5 21.25 1.44 1.125 16 1 x 41/2 18 25 22.75 1.56 1.25 16 11/8 x5 20 27.5 25 1.69 1.25 20 11 /8 x5 24 32 29.5 1.88 1.375 20 1'/4X 51/2 30 38.75 36 2.12 1.375 28 11/4x61/2 NOTE: Drilling templates are in multiples of four, so that fittings may be made to face in any quarter. Bolt holes shall straddle the center line. a E IN THE I SA] Tyler Pipe/Utilities Division • P.O. Box 2027 • Tyler, Texas 75710 • (903) 882-5511 Union Foundry Company • P.O. Box 309 • Anniston, Alabama 36202 9 (256) 236-7901 ) WITH ORIGIN South Ha!j FnnudJirj WWW.SOUTHBAYFOUNDRY.COM PHONE: (619) 956-2780 FAX: (619) 956-2788 BURY EL PUSH ON DUCTILE IRON DI 350 SECTION B-B I' co + 06" P 6 X "A" I WT (LBS) 6X24 97 6X30 106 6X36 116 6X42 131 6X48 148 6X54 170 A \CHINED RFACE 12 SECTION A-A GENERAL INFORMATION *MATERIAL IS MADE IN ACCORDANCE WITH AWWA STANDARDS C-i 53 *CEMENT LINED UNLESS OTHERWISE REQUIRED *CEMENT LINING CONFORMS TO AWWA SPECIFICATION C-104 *FLANGES AVAILABLE DRILLED: 6 HOLE, 7/8"; 6 HOLE, 3/4"; 8 HOLE, 7/8"; OTHER AS REQUIRED *UL LISTED SECTION A-A 611 0 GENERAL INFORMATION Ll 2 I I I South Ba!J wnid1uj WWW.SOUTHBAYFOUNDRY.COM PHONE: (619) 956-2780 FAX: (619) 956-2788 WATER WORKS-2 • FIRE HYDRANT EXTENSION CAST IRON SIZE x "A' EIGHT 6X4_ 45 LB 6 X 6 50 LB 6 X 8 58 LB 6X10 64 LB 6X12 70 LB 6X14 74 LB 6X16 82 LB 6X18 88 LB 6X20 94 LB 6X22 101 LB 6X24 106 LB 6X26 110 LB 6X28 118 LB 6X30 124 LB 6X32 132 LB 6X36 142 LB ' \ _\\ \// \ 1-MACHINED .1 SURFACE f' \ / I I I I I I I I I I I I I I I I *MATERIALS MADE IN ACCORDANCE WITH AWWA STANDARDS CI 10 *CEMENT LINED UNLESS OTHERWISE REQUIRED *CEMENT LINING CONFORMS TO AWWA SPECIFICATION C104 *FLANGES AVAILABLE DRILLED: 6 HOLE, 7/8"; 6 HOLE, 3/4"; 8 HOLE, 7/8"; OTHER AS REQUIRED *UL LISTED MARKED WITH CO. fE AND BY: TITLE: AGENCY: DATE: BREAK-OFF GROOVE WHEN SPECIFIED MACHINED SURFACE MECHANICAL JOINT FITTINGS DUCTILE IRON Z311-48111 FOR WATER & WASTEWATER, FIRE PROTECTION & INDUSTRIAL APPLICATIONS ____ I I I I I I I I I I I I I I I I I I I LU a.. cc E Co i•i•i• MECHANICAL JOINT FITTING I2005 11ITII1i1 LI Table of Contents Mechanical Joint Fittings 3 Standard Mechanical Joint Dimensions 4 Plain End Dimensions 5 90 Bends 6 45 Bends 7 22.5 Bends 8 11.25 Bends 9 Tees and Crosses - 10 Base Bends 14 Base Tees 15 Base Drilling Details for Base Bends and Base Tees 16 Reducers 17 Offsets 20 Tapped Tees 21 Solid Sleeves 22 Connecting Pieces 23 Connecting Pieces, One End Flanged 24 Caps and Plugs 25 Dual Purpose Mechanical Joint Sleeves 26 Wye Branches 27 Valve and Hydrant Tees, Valve and Hydrant Connecting Pieces 30 Combinations of Standard Fittings That May be Used in Place of Special Fittings 32 Products for Water, Wastewater and Fire Protection 33 U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT FITTINGS BRO-007 REVISED 12.05 LI LI LI LI] MECHANICAL JOINT FITTINGS 2005 EDITION p3 Mechanical Joint Fittings Mechanical Joint Fittings and accessories are full body fittings as compared to U.S. Pipe's TRIM TYTEO Mechanical Joint Compact Fittings, available in 3" through 48' sizes. Wye branches, dual purpose solid sleeves and hydrant fittings, not covered by C110/A21.10, are made to U.S. Pipe Standards and meet all applicable wall thickness and strength requirement of ANSI/AWWA C110/A21.10. Caps, plugs and sleeves are not furnished with cement-mortar linings. For special conditions, Mechanical Joint Fittings with special coatings and/or linings can be supplied. Glands, bolts and gaskets are required in sufficient quantities for each socket opening. The weights of these accessories are not included in the fittings weights shown herein. Where a fitting in this section will not fill a customer's special laying requirements and a special fitting may be required, a combination of standard fittings can many times be assembled to accomplish the same purpose. Combinations of standard fittings that may be used in place of special fittings can be found on page 32. For 3' through 48' Ductile Iron Mechanical Joint Fittings that conform to the requirements of ANSI/AWWA C153/A21.53 Ductile Iron Compact Fittings For Water Service, see U.S. Pipe's brochure covering TRIM lYlE® Ductile Iron Mechanical Joint Fittings. U.S. Pipe Mechanical Joint Fittings are approved by Factory Mutual and listed by Underwriters Laboratories Inc. (extinguisher card EX 2234) in various configurations and pressure ratings in sizes 4" through 12". They also conform to the requirements of ANSI/NSF 61. ANSI/AWWA C111/A21.11, Rubber Gasket Joints for Ductile-Iron Pressure Pipe and Fittings. Mechanical Joint Fittings and accessories are made to meet all applicable requirements of ANSI/AWWA C11O/A21.1O, 3' through 48" and ANSI/AWWA C111/A21.11. [ ANSI/AWWA C1 1021.16, Standard for Protective Fusion-Bonded Epoxy Coating for the Interior and Exterior Surfaces of Ductile-Iron and Gray-Iron Fittings for Water Supply Service. Fittings in the 3" through 24" sizes are furnished with PERMAFUSE® Epoxy coating on the interior and exterior surfaces in accordance with ANSI/AWWA C1 16/A21.16. ANSI/AWWA Cl 04/A.21.4, Cement-Mortar Lining for Ductile-Iron Pipe and Fittings for Water. Larger fittings are cement-mortar lined and coated with an asphaltic material, inside and outside, in accordance with ANSI/AWWA C104/A21.4. ANSI/AWWA C1 O/A21.10, Ductile-Iron and Gray-Iron Fittings for Water NOTE: If specifiers and users believe that corrosive soils will be encountered where our products are to be installed, please refer to ANSI/A wwtl C105/A21.5 Polyethylene Encasement for Ductile Pipe Systems for proper external protection procedures. U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT FITTINGS BRO-007 REVISED 12.05 LU cc; CD Co LJLJLJLJ MECHANICAL JOINT FITTINGS 2005 EDITION p4 Standard Mechanical Joint Dimensions SIZE PLAIN END DIMENSIONS BOLTS WEIGHT Inches Inches Pounds A B J K1 K2 L M S OR SIZE LENGTH BELL GLAND BOLTS GASKET 3 3.96 2.50 6.19 7.69 7.69 .94 .62 .52 4 1/3 3 11 7 4 4.80 2.50 7.50 9.12 9.12 1.00 .75 .65 4 3/4 3-1h 16 10 6 6.90 2.50 9.50 11.12 11.12 1.06 .88 .70 6 3/4 3-1/2 23 16 8 9.05 2.50 11.75 13.37 13.37 1.12 1.00 .75 6 3/4 4 31 25 10 11.10 2.50 14.00 15.69 15.62 1.19 1.00 .80 8 3/4 4 41 30 12 13.20 2.50 16.25 17.94 17.88 1.25 1.00 .85 8 3/4 4 51 40 14 15.30 3.50 18.75 20.31 20.25 1.31 1.25 .89 10 3/4 41/2 79 45 16 17.40 3.50 21.00 22.56 22.50 1.38 1.31 .97 12 3/4 4/2 97 55 18 19.50 3.50 23.25 24.83 24.75 1.44 1.38 1.05 12 3/4 41/2 117 65 20 21.60 3.50 25.50 27.08 27.00 1.50 1.44 1.12 14 3/4 41/2 140 85 24 25.80 3.50 30.00 31.58 31.50 1.62 1.56 1.22 16 3/4 5 185 105 *30 32.00 4.00 36.88 39.12 39.12 1.81 1.31 1.50 20 1 6 315 165 *36 38.30 4.00 43.75 46.00 46.00 2.00 1.55 1.80 24 1 6 445 235 **42 44.50 4.00 50.62 53.12 53.12 2.00 2.00 1.95 28 1-'/4 6 570 400 **48 50.80 4.00 57.50 60.00 60.00 2.00 2.00 2.20 32 1-1/4 6 725 475 The bolt holes in the fitting flanges straddle the vertical center line when the fitting is positioned to change the fluid flow in a horizontal direction. *30 and 36" Mechanical Joint glands are furnished Ductile Iron only. The bolts used with these glands are shorter han the standard 6" length bolts of ANS11A14'WA C110IA21.10. 1130" and 36" glands or plugs with standard A21.10 flange thicknesses are used, 6" length bolts will be required. **42 and 48" Mechanical Joint glands are furnished Ductile Iron only. U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT FITTINGS BRO-007 Revised 12.05 EJEILILI MECHANICAL JOINT FITTINGS 2005 EDITION p5 Plain End Dimensions 8 added laying length All sizes A - Diameter for 8' minimum length For 14" - 48' A - Diameter for 5-1/2" minimum length For 3' - 12' Bottom of socket -/ ] + 'I SIZES DIMENSIONS WEIGHT Inches Inches Pounds A I PLAIN END 3 3.96 .48 11 4 4.80 .47 13 6 6.90 .50 21 8 9.05 .54 30 10 11.10 .60 41 12 13.20 .68 56 14 15.30 .66 63 16 17.40 .70 76 18 19.50 - 35 92 20 21.60 .80 109 24 25.80 .89 145 30 32.00 1.03 208 36 38.30 1.15 279 42 44.50 1.28 361 48 50.80 1.42 458 NOTE: Bell contour shown indicates bottom of socket in a standard all bell fitting. U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT FITTINGS BRO-007 Revised 12.05 rvu and rvu LIJ El El LI MECHANICAL JOINT FITTINGS 2005 EDITION P6 90 Bends FvU and PE SIZE PRESSURE RATING DIMENSIONS WEIGHT Inches psi Inches Pounds T A S R MJ&MJ MJ&PE 3 350 .48 5.5 13.5 4.0 35 35 4 350 .52 6.5 14.5 4.5 55 50 6 350 .55 8.0 16.0 6.0 85 80 8 350 .60 9.0 17.0 7.0 125 120 10 350 .68 11.0 19.0 9.0 190 190 12 350 .75 12.0 20.0 10.0 255 255 14 350 .66 14.0 22.0 11.5 340 325 16 350 .70 15.0 23.0 12.5 430 410 18 350 .75 16.5 24.5 14.0 545 520 20 350 .80 18.0 26.0 15.5 680 650 24 350 .89 22.0 30.0 18.5 1025 985 30 250 1.03 25.0 33.0 21.5 1690 1585 36 250 1.15 28.0 36.0 24.5 2475 2310 42 250 1.28 31.0 39.0 27.5 3410 3200 48 250 1.42 34.0 42.0 30.5 4595 4330 For dimensions of Mechanical Joints see page 4. For dimensions of plain ends see page 5. U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT FITTINGS BRO-007 Revised 12.05 I I I I I I I I I I I I I I I I 1 I I 45 Bends MJ and MJ MJ and PE SIZE PRESSURE RATING DIMENSIONS WEIGHT Inches psi Inches Pounds I A S R MJ&MJ MJ&PE 3 350 .48 3.0 11.0 3.62 30 30 4 350 .52 4.0 12.0 4.81 50 45 6 350 .55 5.0 13.0 7.25 75 70 8 350 60 5.5 13.5 8.44 110 105 10 350 .68 6.5 14.5 10.88 155 155 12 350 .75 7.5 15.5 13.25 215 215 14 350 .66 7.5 15.5 12.06 270 255 16 350 .70 8.0 16.0 13.25 340 320 18 350 .75 8.5 16.5 14.50 420 395 20 350 .80 9.5 17.5 16.88 530 500 24 350 .89 11.0 19.0 18.12 755 715 30 250 1.03 15.0 23.0 27.75 1380 1275 36 250 1.15 18.0 26.0 35.00 2095 1930 42 250 1.28 21.0 29.0 42.25 2955 2745 48 250 1.42 24.0 32.0 49.50 4080 3815 For dimensions of Mechanical Joints see page 4. For dimensions of plain ends see page 5. I I I I I I I I I I I I I I I LIEJEJEI MECHANICAL JOINT FITTINGS 2005 EDITION I I I I U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT FITTINGS BRO-007 Revised 12.05 22.5 Bends MECHANICAL JOINT FITTINGS 2005 EDITION P8 MJ and MJ MJ and PE SIZE PRESSURE RATING DIMENSIONS WEIGHT Inches psi Inches Pounds I A S R MJ&MJ MJ&PE 3 350 .48 3.0 11.0 7.56 30 30 4 350 .52 4.0 12.0 10.06 50 45 6 350 .55 5.0 13.0 15.06 75 70 8 350 .60 5.5 13.5 17.62 110 105 10 350 .68 6.5 14.5 22.62 160 160 12 350 .75 7.5 15.5 27.62 220 220 14 350 .66 7.5 15.5 25.12 275 260 16 350 .70 8.0 16.0 27.62 345 325 18 350 .75 8.5 16.5 30.19 430 405 20 350 .80 9.5 17.5 35.19 535 505 24 350 .89 11.0 19.0 37.69 765 725 30 250 1.03 15.0 23.0 57.81 1400 1295 36 250 1.15 18.0 26.0 72.88 2135 1970 42 250 1.28 21.0 29.0 88.00 3020 2810 48 250 1.42 24.0 32.0 103.06 4170 3905 For dimensions of Mechanical Joints see page 4. For dimensions of plain ends see page 5. I I I I I I I I I I I I I I I I I I I U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT FITTINGS BRO-007 Revised 12.05 MECHANICAL JOINT FITTINGS 2005 EDITION 11.25 Bends MJ and MJ Mi and PE SIZE PRESSURE RATING DIMENSIONS WEIGHT Inches psi Inches Pounds I A S R MJ&MJ MJ&PE 3 350 .48 3.0 11.0 15.25 30 30 4 350 .52 4.0 12.0 20.31 50 45 6 350 .55 5.0 13.0 30.50 75 70 8 350 .60 5.5 13.5 35.50 110 105 10 350 .68 6.5 14.5 45.69 160 160 12 350 .75 7.5 15.5 55.81 220 220 14 350 .66 7.5 15.5 50.75 275 260 16 350 .70 8.0 16.0 55.81 345 325 18 350 .75 8.5 16.5 60.94 430 405 20 350 .80 9.5 17.5 71.06 540 510 24 350 .89 11.0 19.0 76.12 770 730 30 250 1.03 15.0 23.0 116.75 1410 1305 36 250 1.15 18.0 26.0 147.25 2145 1980 42 250 1.28 21.0 29.0 177.69 3035 2825 48 250 1.42 24.0 32.0 208.12 4190 3925 For dimensions of Mechanical Joints see page 4. For dimensions of plain ends see page 5. U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT FITTINGS BRO-007 Revised 12.05 CROSSES I I I I I I I I I I I I I I I I I I I MECHANICAL JOINT FITTINGS 2005 EDITION P 10 Tees and Crosses TEES All Mi - ,iii Ivu SIZE PRESSURE DIMENSIONS WEIGHT Inches RATING Inches Pounds psi - RUN BRANCH I T1 H J TEES CROSSES ALL Mi ALL Mi 3 3 350 .48 .48 5.5 5.5 55 70 4 3 350 .52 .48 6.5 6.5 75 90 4 4 350 .52 .52 6.5 6.5 80 105 6 3 350 .55 .48 8.0 8.0 110 125 6 4 350 .55 .52 8.0 8.0 115 140 6 6 350 .55 .55 8.0 8.0 125 160 8 4 350 .60 .52 9.0 9.0 165 185 8 6 350 .60 .55 9.0 9.0 175 205 8 8 350 .60 .60 9.0 9.0 185 235 10 4 350 .68 .52 11.0 11.0 235 260 10 6 350 .68 .55 11.0 11.0 250 285 10 8 350 .68 .60 11.01. 11.0 260 3.1.0 10 10 350 .80 .80 11.0 11.0 310 380 12 4 350 .75 .52 12.0 12.0 315 340 12 6 350 .75 .55 12.0 12.0 325 360 12 8 350 .75 .60 12.0 12.0 340 385 12 10 350 .87 .80 12.0 12.0 390 460 12 12 350 .87 .87 12.0 12.0 410 495 NOTE: Flanged outlets can be furnished on a variety of Mechanical Joint Tees. For dimensions of Mechanical Joints see page 4. U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT FITTINGS BRO-007 Revised 12.05 MECHANICAL JOINT FITTINGS 2005 EDITION P11 I Tees and Crosses (cont.) SIZE PRESSURE DIMENSIONS WEIGHT Inches RATING Inches Pounds RUN BRANCH psi T T1 H J TEES CROSSES ALL Mi ALL Mi 14 6 350 .66 .55 14.0 14.0 435 475 14 8 350 .66 .60 14.0 14.0 450 500 14 10 350 .66 .68 14.0 14.0 465 540 14 12 350 .66 .75 14.0 14.0 495 585 14 14 350 .66 .66 14.0 14.0 520 635 16 6 350 .70 .55 15.0 15.0 540 575 16 8 350 .70 .60 15.0 15.0 550 605 16 10 350 .70 .68 15.0 15.0 570 645 16 12 350 .70 .75 15.0 15.0 590 685 16 14 350 .70 .66 15.0 15.0 620 735 16 16 350 .70 .70 15.0 15.0 650 790 18 6 350 .75 .55 13.0 15.5 590 625 18 8 350 .75 .60 13.0 15.5 605 655 18 10 350 .75 .68 13.0 15.5 620 685 18 12 350 .75 .75 13.0 15.5 640 725 18 14 350 .75 .66 16.5 16.5 755 870 18 16 350 .75 .70 16.5 16.5 785 930 18 18 350 .75 .75 16.5 16.5 820 995 20 6 350 .80 .55 14.0 17.0 725 760 20 8 350 .80 .60 14.0 17.0 735 790 20 10 350 .80 .68 14.0 17.0 755 820 20 12 350 .80 .75 14.0 17.0 775 860 20 14 350 .80 .66 14.0 17.0 795 905 20 16 350 .80 .70 18.0 18.0 945 1085 20 18 350 .80 .75 18.0 18.0 985 1155 20 20 350 .80 .80 18.0 18.0 1020 1230 NOTE: Flanged outlets can be furnished on a variety of Mechanical Joint Tees. For dimensions of Mechanical Joints see page 4. U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT FITTINGS BRO-007 Revised 12.05 MECHANICAL JOINT FITTINGS @ 1 2005 EDITION P12 I Tees and Crosses (cont.) I SIZE PRESSURE DIMENSIONS WEIGHT Inches RATING Inches Pounds RUN BRANCH SI T T1 H J TEES CROSSES ALL Mi ALL Mi 24 6 350 .89 .55 15.0 19.0 985 1025 24 8 350 .89 .60 15.0 19.0 1000 1045 24 10 350 .89 .68 15.0 1. 19.0 1020 1085 24 12 350 .89 .75 15.0 19.0 1030 1110 24 14 350 .89 .66 15.0 19.0 1055 1155 24 16 350 .89 .70 15.0 19.0 1075 1200 24 18 350 .89 .75 22.0 22.0 1400 1590 24 20 350 .89 .80 22.0 22.0 1450 1675 24 24 350 .89 .89 22.0 22.0 1535 1835 30 6 250 1.03 .55 18.0 23.0 1730 1770 30 8 250 1.03 .60 18.0 23.0 1745 1795 30 10 250 1.03 .68 18.0 23.0 1760 1830 30 12 250 1.03 .75 18.0 23.0 1780 1865 30 14 250 1.03 .66 18.0 23.0 1800 1905 30 16 250 1.03 .70 18.0 23.0 1820 1950 30 18 250 1.03 .75 18.0 23.0 1845 2000 30 20 250 1.03 .80 18.0 23.0 1875 2060 30 24 250 1.03 .89 25.0 25.0 2400 2675 30 30 250 1.03 1.03 25.0 25.0 2595 3075 36 8 250 1.15 .60 20.0 26.0 2520 2565 36 10 250 1.15 .68 20.0 26.0 2535 2600 36 12 250 1.15 .75 20.0 26.0 2550 2630 36 14 250 1.15 .66 20.0 26.0 2570 2665 36 16 250 1.15 .70 20.0 26.0 2585 2705 36 18 250 1.15 .75 20.0 26.0 2610 2750 36 20 250 1.15 .80 20.0 26.0 2635 2805 36 24 250 1.15 .89 20.0 26.0 2690 2910 36 30 250 1.15 1.03 28.0 28.0 3545 3965 36 36 250 1.15 1.15 28.0 28.0 3745 4370 NOTE: Flanged outlets can be furnished on a variety of Mechanical Joint Tees. For dimensions of Mechanical Joints see page 4. I U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT FITTINGS BRO-007 Revised 12.05 I I I I I I I I I I 1 I LIE] LIE MECHANICAL JOINT FITTINGS 2005 EDITION P13 I Tees and Crosses (cont) I SIZE PRESSURE DIMENSIONS WEIGHT Inches RATING Inches Pounds RUN BRANCH psi I T1 H j TEES CROSSES ALL Mi ALL MI 42 12 250 1.28 .75 23.0 30.0 3555 3640 42 14 250 1.28 .66 23.0 30.0 3575 3675 42 16 250 1.28 .70 23.0 30.0 3595 3715 42 18 250 1.28 .75 23.0 30.0 3615 3755 42 20 250 1.28 .80 23.0 30.0 3640 3810 42 24 250 1.28 .89 23.0 30.0 3690 3910 42 30 250 1.28 1.03 31.0 31.0 4650 5040 42 36 150 1.28 1.15 31.0 31.0 4880 5425 42 36 250 1.78 1.58 31.0 31.0 6075 6655 42 42 150 1.28 1.28 31.0 31.0 5085 5840 42 42 250 1.78 1.78 31.0 31.0 6320 7145 48 12 250 1.42 .75 26.0 34.0 4870 4955 48 14 250 1.42 .66 26.0 34.0 4885 4985 48 16 250 1.42 .70 26.0 34.0 4905 5025 48 18 250 1.42 .75 26.0 34.0 4925 5065 48 20 250 1.42 .80 26.0 34.0 4950 5115 48 24 250 1.42 .89 26.0 34.0 4995 5210 48 30 250 1.42 1.03 26.0 34.0 5140 5495 48 36 250 1.42 1.15 34.0 34.0 6280 6790 48 42 150 1.42 1.28 34.0 34.0 6510 7150 48 42 250 1.96 1.78 34.0 34.0 8130 8815 48 48 150 1.42 1.42 34.0 34.0 6765 7655 48 48 250 1.96 1.96 34.0 34.0 8420 9380 NOTE: Flanged outlets can be furnished on a variety of Mechanical Joint Tees. For dimensions of Mechanical Joints see page 4. I I I U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT FITTINGS BRO-007 Revised 12.05 I I I I I Li I I I I [i I'll s ki' I MJ and PE 4 - I T MJ and MJ F LLI cc; CD Co LIJEIJEILI MECHANICAL JOINT FITTINGS 2005 EDITION P14 Base Bends SIZE PRESSURE RATING DIMENSIONS WEIGHT Inches psi Inches Pounds R S DIAMETER T U Mi & Mi Mi & PE BASE ONLY 3 350 4.88 5.00 .56 .50 45 45 10 4 350 5.50 6.00 .62 .50 65 60 10 6 350 7.00 7.00 .69 .62 105 100 20 8 350 8.38 9.00 .94 .88 165 160 40 10 350 9.75 9.00 .94 .88 235 235 45 12 350 11.25 11.00 1.00 1.00 320 320 65 14 350 12.50 11.00 1.00 1.00 410 395 70 16 350 13.75 11.00 1.00 1.00 505 485 75 18 350 15.00 13.50 1.12 1.12 660 635 115 20 350 16.00 13.50 1.12 1.12 800 770 120 24 350 18.50 13.50 1.12 1.12 1155 1115 130 30 250 23.00 16.00 1.19 1.15 1880 1775 190 36 250 26.00 19.00 1.25 1.15 2725 2560 250 42 250 30.00 23.50 1.44 1.28 3820 3610 410 48 250 34.00 25.00 1.56 1.42 5110 4845 515 Dimension "R" is finished dimension; unfinished bases will be 1/8" longer For base drilling see page 16. For other dimensions see table of Mechanical Joint 90 bends on page 6. U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT FITTINGS BRO-007 Revised 12.05 LU cc; CD Co PPPP MECHANICAL JOINT FITTINGS 2005 EDITION P 15 Base Tees 111k N .1i SIZE PRESSURE RATING DIMENSIONS WEIGHT Inches psi Inches Pounds R S DIAMETER T U Mi & Mi BASE ONLY 3 350 4.88 5.00 .56 .50 60 5 4 350 5.50 6.00 .62 .50 90 10 6 350 7.00 7.00 .69 .62 140 15 8 350 8.38 9.00 .94 .88 215 30 10 350 9.75 9.00 .94 .88 340 30 12 350 11.25 11.00 1.00 1.00 455 45 14 350 12.50 11.00 1.00 1.00 570 50 16 350 13.75 11.00 1.00 1.00 700 50 18 350 15.00 13.50 1.12 1.12 895 75 20 350 16.00 13.50 1.12 1.12 1095 75 24 350 18.50 13.50 1.12 1.12 1615 80 30 250 23.00 16.00 1.19 1.15 2715 120 36 250 26.00 19.00 1.25 1.15 3905 160 42 250 30.00 23.50 1.44 1.28 6590 270 48 250 34.00 25.00 1.56 1.42 8755 335 Dimension "R" is a finished dimension; unfinished bases will be 1/8" longer For base drilling see page 16. For other dimensions see table of Mechanicalfoint Tees and Crosses starting on page 10. U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT FITTINGS BRO-007 Revised 12.05 LU CL Co Co MECHANICAL JOINT FITTINGS 2005 EDITION P16 Base Drilling Details for Base Bends and Base Tees SIZE DIMENSIONS FITTING Inches Inches BOLT CIRCLE BOLT HOLE NUMBER 3 3.38 5/8 4 4 4.75 3/4 4 6 5.50 3/4 4 8 7.50 3/4 4 10 7.50 3/4 4 12 9.50 7/8 4 14 9.50 7/8 4 16 9.50 7/8 4 18 11.75 7/8 4 20 11.75 1/8 4 24 11.75 1/8 4 30 14.25 1 4 36 17.00 1 4 42 21.25 1-1/8 4 48 21.75 1-1/4 4 54 25.00 1-1/4 4 60 29.50 1-3/8 4 64 36.00 1-3/8 4 U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT FITTINGS BRO007 Revised 12.05 I •1 Large End Mi Small End Mi Mi and Mi LU 0 0 E Co Co LILILILI MECHANICAL JOINT FITTINGS 2005 EDITION P17 ligg Reducers SIZE Inches PRESSURE THICKNESS Inches Mi AND Mi SMALL END MI LARGE END Mi RATING LARGE SMALL psi I I, L WEIGHT I WEIGHT L WEIGHT Inches Pounds Inches Pounds Inches Pounds 4 3 350 .52 .48 7 40 15 35 15 40 6 3 350 .55 .48 9 55 17 50 17 55 6 4 350 .55 .52 9 60 17 60 17 60 8 4 350 .60 .52 11 80 19 80 19 80 8 6 350 .60 .55 11 95 19 90 19 90 10 4 350 .68 .52 12 105 20 100 20 100 10 6 350 .68 .55 12 115 20 115 20 115 10 8 350 .68 .60 12 135 20 130 20 130 12 4 350 .75 .52 14 135 22 130 22 130 12 6 350 .75 .55 14 150 22 150 22 145 12 8 350 .75 .60 14 165 22 165 22 165 12 10 350 .75 .68 14 190 22 190 22 185 For dimensions of Mechanical Joints see page 4. For dimensions of plain ends see page 5. Eccentric reducers with the same dimensions and weights given for concentric reducers are available when specified on the purchase order. U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT FITTINGS BRO-007 Revised 12.05 I LI U LII LI MECHANICAL JOINT FITTINGS 2005 EDITION P18 L Reducers (cont.) SIZE Inches PRESSURE THICKNESS Inches Mi AND Mi SMALL END Mi LARGE END Mi RATING LARGE SMALL psi I T1 L WEIGHT L WEIGHT I WEIGHT Inches Pounds Inches Pounds Inches Pounds 14 8 350 .66 .55 16 190 24 175 24 185 14 8 350 .66 .60 16 210 24 190 24 205 14 10 350 .66 .68 16 230 24 215 24 230 14 12 350 .66 .75 16 255 24 240 24 255 16 6 350 .70 .55 18 230 26 210 26 230 16 8 350 .70 .60 18 250 26 230 26 250 18 10 350 .70 .68 18 280 26 255 26 275 16 12 350 .70 .75 18 305 26 285 26 305 16 14 350 .70 .66 18 335 26 310 26 315 18 8 350 .75 .60 19 295 27 270 27 295 18 10 350 .75 .68 19 325 27 300 27 320 18 12 350 .75 .75 19 350 27 325 27 350 18 14 350 .75 .66 19 380 27 355 27 365 18 16 350 .75 .70 19 415 27 390 27 395 20 10 350 .80 .68 20 375 28 245 28 375 20 12 350 .80 .75 20 405 28 375 28 405 20 14 350 .80 .66 20 430 28 400 28 415 20 16 350 .80 .70 20 4/0 28 435 28 445 20 18 350 .80 .75 20 510 28 475 28 485 For dimensions of Mechanical Joints see page 4. For dimensions of plain ends see page 5. Eccentric reducers with the same dimensions and weights given for concentric reducers are available when specified on the purchase order I F I F U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT FITTINGS BRO-007 Revised 12.05 I I I I I I I I I I MECHANICAL JOINT FITTINGS 2005 EDITION P19 Reducers (cont.) SIZE Inches PRESSURE THICKNESS Inches MI AND Mi SMALL END MI LARGE END MI RATING LARGE SMALL psi I T L WEIGHT L WEIGHT L WEIGHT Inches Pounds Inches Pounds Inches Pounds 24 12 350 .89 .75 24 550 32 510 32 550 24 14 350 .89 .66 24 575 32 535 32 560 24 16 350 .89 .70 24 615 32 575 32 595 24 18 350 .89 .75 24 660 32 620 32 635 24 20 350 .89 .80 24 705 32 665 32 675 30 18 250 1.03 .75 30 990 38 885 38 965 30 20 250 1.03 .80 30 1050 38 945 38 1020 30 24 250 1.03 .89 30 1165 38 1060 38 1125 36 20 250 1.15 .80 36 1450 44 1285 44 1420 36 24 250 1.15 .89 36 1580 44 1410 44 1535 36 30 250 1.15 1.03 36 1855 44 1690 44 1750 42 20 250 1.28 .80 42 1915 50 1705 50 1880 42 24 250 1.28 .89 42 2060 50 1855 50 2020 42 30 250 1.28 1.03 42 2370 50 2165 50 2265 42 36 250 1.28 1.15 42 2695 50 2485 50 2530 48 30 250 1.42 1.03 48 3005 56 2140 56 2900 48 36 250 1.42 1.15 48 3370 56 3100 56 3205 48 42 250 1.42 1.28 48 3750 56 3480 56 3540 For dimensions of Mechanical Joints see page 4. For dimensions of plain ends see page 5. Eccentric reducers with the same dimensions and weights given for concentric reducers are available when specified on the purchase order. I E I I U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT FITTINGS BRO-007 Revised 12.05 I I I I I I I L I I I LU 0 cd cc Co LJLJL1LJ MECHANICAL JOINT FITTINGS 2005 EDITION P20 Offsets PRESSURE DIMENSIONS Mi & PE SIZE RATING Inches Inches psi D I I WEIGHT Inches Inches 4 350 6 .52 27 70 4 350 12 .52 30 80 6 350 6 .55 28 105 6 350 12 .55 34 130 6 350 18 .55 41 160 8 350 6 .60 29 155 8 350 12 .60 36 195 8 350 18 .60 43 240 10 350 6 .68 30 220 10 350 12 .68 38 280 10 350 18 .68 46 340 12 350 6 .75 34 320 12 350 12 .75 43 420 12 350 18 .75 56 520 14 350 . 6 .66 35 365 14 350 12 .66 46 465 14 350 18 .66 57 570 16 350 6 .70 35 440 16 350 12 .70 48 580 16 350 18 .70 58 690 For dimensions of Mechanical Joints see page 4. For dimensions of plain ends see page 5. U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT FITTINGS BRO-007 Revised 12.05 I I I I I I I I I I I I I I I I I I I MECHANICAL JOINT FITTINGS 2005 EDITION P21 Tapped Tees SIZE PRESSURE RATING DIMENSIONS MAXIMUM TAP WEIGHT Inches psi Inches IN BOSS Pounds I L 3 350 .48 8 2-1/2 35 4 350 .52 8 2-1/2 45 6 350 .55 8 2-1/2 70 8 350 .60 8 2-1/2 95 10 350 .68 8 2-1/2 130 12 350 .75 8 2-1/2 165 Two bosses can be used to make a tapped cross For dimensions of Mechanical Joints see page 4. U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT FITTINGS BRO-007 Revised 12.05 LU cc; CD Co EJEILIJEI MECHANICAL JOINT FITTINGS 2005 EDITION P22 Solid Sleeves LorL SOLID PRESSURE SIZE RATING I L WEIGHT L2 WEIGHT Inches psi Inches Inches Pounds Inches Pounds 3 350 .48 7.5 25 12 30 4 350 .52 7.5 35 12 45 6 350 .55 7.5 45 12 65 8 350 .60 7.5 65 12 85 10 350 .68 7.5 85 12 115 12 350 .75 7.5 110 12 145 14 350 .82 9.5 165 15 225 16 350 .89 9.5 200 15 275 18 350 .96 9.5 240 15 330 20 350 1.03 9.5 275 15 380 24 350 1.16 9.5 360 15 505 30 250 1.37 15.0 745 24 1085 36 250 1.58 15.0 1030 24 1495 42 250 1.78 15.0 1330 24 1940 48 250 1.96 15.0 1645 - 24 2405 For Dual Purpose Mechanical Joint Solid Sleeves see page 26. For dimensions of Mechanical Joints see page 4. We do not manufacture Split Sleeves. Our local sales office can obtain dimensions and prices for Split Sleeves produced by other manufacturers. U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT FITTINGS BRO-007 Revised 12.05 LU CL cc; Co Co LILIJLJLI MECHANICAL JOINT FITTINGS 2005 EDITION P23 Connecting Pieces 190 Ml and Ml Ml and Bell* Mi and PE PRESSURE WEIGHT SIZE RATING T Pounds Inches psi Inches iii&Mi MJ&BELL MJ&PE 3 350 .48 35 40 35 4 - 350 .52 45 55 45 6 350 .55 70 80 65 8 350 .60 95 115 95 10 350 .68 130 150 125 12 350 .75 165 190 165 14 350 .66 220 230 205 16 350 .70 270 290 250 18 350 .75 325 340 300 20 350 - .80 - 390 405 - 360 24 350 .89 515 530 475 30 250 1.03 840 820 730 36 250 1.15 1170 1170 1005 42 250 1.28 1500 1515 1295 48 250 1.42 1910 1930 1640 For dimensions of Mechanical Joints see page 4. For dimensions of plain ends see page 5. Mi and PE connecting pieces maybe furnished from centrifugally cast pipe. Please contact your U.S. Pipe Representative. U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT FITTINGS RRO-007 Revised 12.05 I LIE] El LI] MECHANICAL JOINT FITTINGS 2005 EDITION P24 Connecting Pieces, One End Flanged 8' for 3-24' size 10' for 30-36" size 12' for 42-48' size 16 Mi and Flange Flange and PE PRESSURE WEIGHT SIZE RATING 1 Pounds Inches psi Inches Mi & FLANGE FLANGE & PE 3 250 .48 30 30 4 250 .52 40 40 6 250 .55 60 55 8 250 .60 85 85 10 250 .68 115 115 12 250 .75 155 155 14 250 .66 195 180 16 250 .70 240 220 18 250 .75 280 255 20 250 .80 340 305 24 250 .89 455 415 30 250 1.03 760 600 36 . 250 1.15 1070 830 42 250 1.28 1505 1115 48 250 1.42 1885 1390 For dimensions of Mechanical Joints see page 4. For dimensions of plain ends see page 5. For dimensions of flanges see page 4 in the Flanged Fittings brochure. Mi and Flange and PE connecting pieces may be furnished from centrifugally cast pipe. U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT FITTINGS BRO-007 Revised 12.05 I I I I I I I I I I I I [1 1 I I MECHANICAL JOINT FITTINGS @ 1 2005 EDITION I P25 Caps and Plugs CAP PLUGS 3-24' 30 - 48 CAPS PLUGS SIZE PRESSURE RATING I WEIGHT DIMENSIONS WEIGHT Inches psi Inches Pounds Inches Pounds T Ti 3 350 .48 12 .50 12 4 350 .52 20 .60 . 20 6 350 .55 30 .65 ' 35 8 350 .60 45 .70 50 10 350 .68 60 .75 65 12 350 .75 80 .75 85 14 250 .82 115 .82 . 115 16 250 .89 155 .89 . 145 18 250 .96 215 .96 185 20 250 1.03 250 1.03 225 24 250 1.16 370 1.16 335 30 250 1.37 680 . 1.37 660 36 250 1.58 1005 . 1.58 975 42 250 1.78 1535 1.78 1355 48 250 1.96 1950 1.96 1810 U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT FITTINGS BRO-007 Revised 12.05 I I I I MECHANICAL JOINT FITTINGS @ 1 2005 EDITION I P26 lggq Dual Purpose Mechanical joint Sleeves I The joining of cast iron pipe of the same nominal size but with different outside diameters can be accomplished with the use of a dual purpose mechanical joint sleeve. The dual sleeve is made in sizes 4' through 12'. It is a modified mechanical joint solid sleeve with the gasket, gasket seat and gland so designed that a joint can be made with either "AB" or "CD" diameter pipe. The sleeve employs an identical gasket on each end, which can adapt itself to either "AB" or "CD" diameter pipe, either pit cast or centrifugal pipe. The glands and the gaskets are not the same as the glands and gaskets used with a standard mechanical joint. However, the tee-head bolts are the same as those used with a standardized mechanical joint. I I I I I I Dual purpose sleeves are furnished complete with gaskets, glands, nuts and bolts. TOTAL WEIGHT WEIGHT THICKNESS OVERALL WITH WITHOUT SIZE I LENGTH ACCESSORIES ACCESSORIES Inches Inches Inches Pounds Pounds 4 .52 12 84 48 8 .55 12 114 68 8 .60 12 143 87 10 .63 12 193 113 12 .68 12 254 144 I U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT FITTINGS BRD-007 Revised 12.05 LJLJLJLJ MECHANICAL JOINT FITTINGS 2005 EDITION P27 Wye Branches SIZE PRESSURE DIMENSIONS WEIGHT Inches RATING Inches Pounds psi WALL THICKNESS RUN BRANCH RUN BRANCH A B C 3 3 350 .48 .48 10 3 10 60 4 3 350 .52 .48 12 3 12 85 4 4 350 .52 .52 12 3 12 95 6 3 350 .55 .48 14.5 3.5 14.5 125 6 4 350 .55 .52 14.5 3.5 14.5 135 6 6 350 .55 .55 14.5 3.5 14.5 150 8 4 350 .60 .52 17.5 4.5 17.5 190 8 6 350 .60 .55 17.5 4.5 17.5 205 8 8 350 .60 .60 17.5 4.5 17.5 225 10 4 350 .68 .52 20.5 5 20.5 270 10 6 350 .68 .55 20.5 5 20.5 285 10 8 350 .68 .60 20.5 5 20.5 305 10 10 350 .80 .80 20.5 5 20.5 375 12 4 350 .75 .52 24.5 5.5 24.5 375 12 6 350 .75 .55 24.5 5.5 24.5 390 12 8 350 .75 .60 24.5 5.5 24.5 415 12 10 350 .87 .80 24.5 5.5 24.5 500 12 12 350 .87 .87 24.5 5.5 24.5 535 14 6 350 .82 .55 27 6 27 540 14 8 350 .82 .60 27 6 27 565 14 10 350 .82 .6811 - 27 6 27 595 14 12 350 .82 .75 27 6 27 630 14 14 350 .82 .82 27 6 27 690 For dimensions of Mechanical Joints see page 4. U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT FITTINGS BRO-007 Revised 12.05 I I I I I I I LU CL CD Co LILIJEILI MECHANICAL JOINT FITTINGS 2005, EDITION P28 Wye Branches (cont.) SIZE PRESSURE DIMENSIONS WEIGHT Inches RATING Inches Pounds psi - WALL THICKNESS RUN BRANCH RUN BRANCH A B C 16 6 350 .89 .55 30 6.5 30 700 16 8 350 .89 .60 30 6.5 30 720 16 10 350 .89 .68 30 6.5 30 755 16 12 350 .89 .75 30 6.5 30 790 16 14 350 .89 .82 30 6.5 30 850 16 16 350 .89 .89 30 6.5 30 905 18 6 350 .96 .55 32 7 32 865 18 8 350 .96 .60 32 7 32 890 18 10 350 .96 .68 32 7 32 925 18 12 350 .96 .75 32 7 32 960 18 14 350 .96 .82 32 7 32 1015 18 16 350 .96 .89 32 7 32 1070 18 18 350 --------------- .96 .96 32 7 32 1135 20 8 350 1.03 .60 35 8 35 1115 20 10 350 1.03 .68 35 8 35 1150 20 12 350 1.03 .75 35 8 35 1190 20 14 350 1.03 .82 35 8 35 1250 20 16 350 1.03 .89 35 8 35 1300 20 18 350 1.03 .96 35 8 35 1365 20 20 350 1.03 1.03 35 8 35 1435 For dimensions of Mechanical Joints see page 4. I I I I U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT FITTINGS BRO007 Revised 12.05 LU cc; Co MECHANICAL JOINT FITTINGS @ 1 2005 EDITION I P29 FiEfl Wye Branches (cont.) SIZE PRESSURE DIMENSIONS WEIGHT Inches RATING Inches Pounds psi WALL THICKNESS RUN BRANCH RUN BRANCH A B C 24 8 350 1.16 .60 40.5 9 40.5 1625 24 10 350 1.16 .68 40.5 9 40.5 1660 24 12 350 1.16 .75 40.5 9 40.5 1700 24 14 350 1.16 .82 40.5 9 40.5 1760 24 16 350 1.16 .89 40.5 9 40.5 1815 24 18 350 1.16 .96 40.5 9 40.5 1880 24 20 350 1.16 1.03 40.5 9 40.5 1950 24 24 350 1.16 1.16 40.5 9 40.5 2115 30 12 250 1.37 .75 49 10 49 2850 30 14 250 1.37 .82 49 10 49 2915 30 16 250 1.37 .89 49 10 49 2975 30 18 250 1.37 .96 49 10 49 3040 30 20 250 1.37 1.03 49 10 49 3115 30 24 250 1.37 1.16 49 10 49 3280 30 30 250 1.37 1.37 49 10 49 3670 36 12 250 1.58 .75 60 19.5 60 4895 36 14 250 1.58 .82 60 19.5 60 4970 36 16 250 1.58 .89 60 19.5 60 5040 36 18 250 1.58 .96 60 19.5 60 5120 36 20 250 1.58 1.03 60 19.5 60 5205 36 24 250, 1.58 1.16 60 19.5 60 5390 36 30 250 1.58 1.37 60 19.5 60 5805 36 36 250 1.58 1.58 60 19.5 60 6335 For dimensions of Mechanical Joints see page 4 U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT FITTINGS BRO-007 Revised 12.05 I I I I I I I I I I I I I I I I I I LI LI LI LI] MECHANICAL JOINT FITTINGS 2005 EDITION P30 Valve and Hydrant Tees Valve and Hydrant Connecting Pieces Method No. 1 Valve and hydrant tee wIDl rotatable Mi gland on plain end branch 2;:3 j _Ml valve : i4~1 Y/ FU1 a / Standard low alloy Ml bolts / a '— Standard Ml gaskets I 13, 24°, 36°, 48' and 60" lengths I available for 6° size 13' length I 10.75° - 6° x 6° Tees available for 8" size 11.75" - 8" x 6' Tees Fire hydrant 13.75° - 10° x 6° Tees I 14.75" - 12" x 6" Tees Method No. 2 Water main 17.Th°-16"x6 Tees 11.50" - 8° x 8° Tees Connecting piece ,—.—_ —.- 13.50" - ion x 8 Tees with integral cast I 14.50°- 12°x8°Tees - Miglandononeend — I I Dl rotatable Ml gland on other end Standard low alloy Ml bolts - all joints Standard Mi gaskets j\1 li\ I 1H:: :inf1I I II 11ff U J i ' Standard Ml tee For other dimensions see table of Mechanical Joint tees and crosses. U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT FITTINGS BRO-007 Revised 12.05 Connecting piece with integral cast Mi gland on one end - Dl rotatable Mi gland on other end 13", 24", 36", 48" and 60" lengths available for 6° size 13" length available for 8° size Fire hydrant; Valve and Hydrant Tees SIZE WEIGHT Inches Pounds 6 x 6 110 8x6 160 lOxb 235 12x6 310 16x6 525 8x8 210 10x8 286 12x8 370 Valve and Hydrant Connecting Pieces SIZE LENGTH WEIGHT Inches Inches Pounds 6 13 55 6 24 90 6 36 125 6 48 160 6 60 - 195 8 13 130 MECHANICAL JOINT FITTINGS 2005 EDITION P31 I Valve and Hydrant Tees Valve and Hydrant Connecting Pieces (cont.) I Mechanical joint valve and hydrant tees and connecting pieces are used for anchoring mechanical joint valves and hydrants to the pipe main. Hydrant fittings also provide conven- ient anchoring in other installations where valves or caps are used at termination points. These hydrant fittings are made with attached glands; therefore after bolting to the adjoining fittings the joints are effectively restrained from separation. Joint connections are made with standard mechanical joint bolts and gaskets. There is no need for tie rods or external blocking. Glands are rotatable on tee branches and on one end of connecting pieces to facilitate vertical setting of valves and hydrants in sloping terrain. I Use of the valve and hydrant tee permits installation of the valve and testing of the main prior to installation of the hydrant. With the valve anchored to the main, replacement of damaged fire hydrants can be more easily accomplished. I Rotatable glands are made of Ductile Iron. All valve and hydrant tees and connecting pieces are Ductile Iron, with a pressure rating of 350 psi. I I I I I I I I I U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT FITTINGS BRO-001 Revised 12.05 LILJLILJ MECHANICAL JOINT FITTINGS 2005 EDITION P32 I Combinations of Standard Fittings That May be Used in Place of Special Fillings The illustrations in the "SPECIAL" columns on this page indicate typical fittings that are often required with a combination of bell, spigot, and flange outlets. The laying dimensions of these fittings are not covered by any standard and they are therefore usually named "SPECIAL", inasmuch as they are made to order to suit specific conditions in piping installations. To the right of each "SPECIAL" fitting is shown a combination of Standard fittings that can be used to obtain the same outlet effects as the Specials. The laying dimensions may not be interchangeable since the dimensions of the Standard fittings are fixed whereas the Specials can be made to any desired length. The use of Standard fittings wherever possible is always recommended as the most economical; such fittings can usually be shipped out of stock. In sending inquiries for fittings of dimensions deviating from the Standard, state specifically the type of outlets wanted, reading, size, etc., as shown on this page, and give exact dimension from the center line to outlet. 6'_16" 6" x 60 x 40 Bell, Spigot and Bell Tee (B - S - B) 6t 4" 6° x 4" Bell and Spigot Reducer (B - 5) Large End Bell 4- 6' x 6' x 4° x4* Bell, Spigot, Bell and Bell Cross (B - S - B - B) —D 4- 6' x 4° Flange Reducing Base 90° Bend Base Opposite 6' Flange I I I I I I I I 1 I Special Combination 6° 6' 6- E=V 6' x 6"x 4" Bell, Spigot, Bell and Y-Branch (B - S - B) Revised 12.05 I I I I Bell and Spigot, 900 Bend (B - S) U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT FITTINGS BRO-007 LIJ El El El MECHANICAL JOINT FITTINGS 2005 EDITION P33 Products for Water, Wastewater and Fire Protection Ductile Iron Pipe SIZE RANGE TYTON JOINP Pipe 4°-64' Ductile Iron Mechanical Joint Pipe 4-12 Ductile Iron TR FLEX Pipe 4-64' Ductile Iron Flanged Pipe 3-64' Ductile Iron USIFLEX® Boltless Flexible Joint Pipe - 448' Ductile Iron for Subaqueous Installations Restrained Joints TR FLEX Pipe 4-64" Ductile Iron MJ FIELD L0K Gaskets 4-24" FIELD LOX 3501 Gaskets 4°-24" FIELD LOKO Gasket 30" & 36° TR FLEX GRIPPERS Rings 4-36" Ductile Iron TR TELE FLEX Assemblies 4°-24" Ductile Iron HP LOK" Restrained Joint 30-42' Ductile Iron Fillings TYTON Fittings 14-64° Ductile Iron TRIM TYTON Fittings 4-12' Ductile Iron TR FLEX Fittings and TR FLEX Telescoping Sleeves 4-64' Ductile Iron Mechanical Joint Fittings 3"-48 Ductile Iron TRIM TYTE1 MJ Fillings 3-48' Ductile Iron Flanged Fittings 3-64' Ductile Iron XTRA FLEX0 Couplings 4°-24° Ductile Iron Miscellaneous Products PROTECTO 401° Lined Ductile Iron Pipe for 4-64" Ductile Iron Domestic Sewage and Industrial Wastes FLANGE-T't9E Gaskets 4-64' Saddle Outlets Various Ductile Iron Welded Outlets Various Ductile Iron Polyethylene Encasement 4°-64" I Eli I I [H 1 I I I I I I [1 Our products are manufactured in conformance with National Standards so that our customers may be assured of getting the performance and longevity they expect. Use of accessories or other appurtenances that do not comply with recognized standards may jeopardize the performance and longevity of the project. I I U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT FITTINGS BRO-007 REGIONAL SALES OFFICES EASTERN REGIONAL OFFICE (609) 387-6120 (Phone) (609) 387-6050 (Fax) WESTERN REGIONAL OFFICE (815) 725-7168 (Phone) (815) 725-7165 (Fax) PACIFIC COAST REGIONAL OFFICE (510) 441-5800 (Phone) (510) 441-5885 (Fax) SOUTHERN REGIONAL OFFICE (205) 254-7229 (Phone) (205) 254-7009 (Fax) INTERNATIONAL SALES OFFICE (205) 254-7230 (Phone) (205) 254-7274 (Fax) All U.S. Pipe brochures and/or products are subject to change without further notice. P.O. Box 10406 MORE Birmingham, AL 35202 866.DIP.PIPE (866.341.7473) Uls FAX 205.254.1165 JUST PIPE www.uspipe.Com II LIII II n I 2009 E 0 IT I 0 N I I MECHANICAL JOINT PIPE 411-1211 DUCTILE IRON FOR WATER & WASTEWATER, FIRE PROTECTION & INDUSTRIAL APPLICATIONS I I I I I 1 I I I I I I I I I I I I I w CD Co MECHANICAL JOINT PIPE 2009 EDITION P2 Table of Contents Mechanical Joint Pipe 3 Assembly of Mechanical Joint Pipe 4 Technical Information 5 U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT PIPE BRO-005 REVISED 05.09 LIJEJELI MECHANICAL JOINT PIPE 2009 EDITION Mechanical Joint Pipe Mechanical joint pipe is a time-tested Ductile Iron product with joint dimensions conforming to the 7 standardized dimensions in AMNA Clii. Mechanical joint pipe is UL Listed and FM Approved. ANSI/AWWA C151/A21.51, Standard for The mechanical joint is based on the stuffing box principle and consists of a bell with a flange Ductile Iron Pipe, Centrifugally Cast for cast integrally with it; a cast or ductile iron gland; a rubber gasket and the necessary bolts and Water. nuts. Its design permits considerable deflection as well as longitudinal expansion and contraction in the line. Ductile Iron mechanical joint pipe are centrifu- gally cast in metal molds in sizes 4" through Gaskets, Glands and Bolts for 12" in accordance with applicable requirements Mechanical Joint Pipe and Fittings ofANSl/AWWAC151/A21.51. All gaskets furnished for mechanical joints are made to accurate dimensions under rigid controls ANSI/AWWA C1 1/A21 .11, Standard and inspection. Plain tipped rubber gaskets are normally furnished; however, gaskets for special for Rubber-Gasket Joints for Ductile applications can be furnished upon request. Iron Pressure Pipe and Fittings. Glands are made of special high quality gray or ductile iron under rigid metallurgical controls Accessories conform to applicable and inspections, requirements of ANSI/AIM/IA C111/A21.11. Alloy bolts normally furnished for the mechanical joint are low alloy, high strength steel bolts having a minimum yield strength of 45,000 psi. In this use these bolts are cathodic to the pipe, which minimizes any corrosive tendencies. Other types of bolts and bolts for unusual requirements are furnished to meet purchasers' specifications. Gaskets, glands and bolts are furnished in sufficient quantities to provide for each socket opening on pipe and fittings. NOTE: U.S. Pipe neither manufactures nor recommends the use of mechanical joint retainer glands. As an accommodation to our customers and consulting engineers we do provide retainer glands for use where specified. Any warranties for those glands sold by U.S. Pipe shall be those warranties given by the particular manufacturer of the gland involved. U.S. PIPE MAKES NO WARRANTIES, EXPRESS OR IMPLIED CONCERNING THOSE GLANDS, AND U.S. PIPE WILL ASSUME NO LIABILITY FOR THEIR USE. We continue to offer other restrained joint products, TR FLEX® Pipe and Fittings, and the FIELD LOK 3500 Gasket for use with TYTON JOINT® Pipe and Fittings. If specifiers and users believe that corrosive soils will be encountered where our products are to be installed, please refer to ANSI/AWWA C1 051A21.5 Polyethylene Encasement for Ductile Iron Pipe Systems for proper protection procedures. U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT PIPE BRO-005 REVISED 05.09 I I I I I I I I I I I I I I I I I I I REVISED 05.09 MECHANICAL JOINT.PIPE 2009 EDITION p4 Assembly of Mechanical Joint Pipe These photographs show each of the five progressive steps in assembling mechanical joint pipe. Figure 1. Brush socket, plain end and gasket with soapy water, then slip gland and gasket over plain end. The small side of the gasket and the lip side of the gland face the socket. Figure 2. Insert plain end into socket. Push gasket into position with fingers, making sure it is evenly seated. Figure 3. Slide gland into position, insert bolts and tighten nuts by hand. Figure 4. With ordinary ratchet wrench, tighten bolts alternatively (bottom then top, and so on, all around) to a torque range of 75-90 ft-lb. Figure 5. The completed mechanical joint. 4 5. NOTE: Installation of mechanical joint pipe should be made following the instructions inANSl/AWWA C600 and ANSl/AWWA C111/A21.11. U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT PIPE BRO-005 MECHANICAL JOINT PIPE 2009 EDITION p5 NEO Technical Information M 1. J A DIMENSIONS Inches Table 1. 4-12' Mechanical Joint Pipe BOLTS GLAND BOLTS MAX SIZE A B I K K2 I M S QUANTITY SIZE LENGTH BELL GASKET DEFLECTION Inches Inches Pounds Pounds Degrees 4 4.80 2.50 7.50 9.06 9.12 .91 .75 .41 4 3/4 3-1/2 13 10 8" 6 6.90 2.50 9.50 11.06 11.12 .94 .88 .43 6 3/4 3-1/2 18 16 7" 8 9.05 2.50 11.75 13.31 13.37 .98 1.00 .45 6 3/4 4 24 25 5" 10 11.10 2.50 14.00 15.62 15.62 .98 1.00 .47 8 3/4 4 31 30 5" 12 13.20 2.50 16.25 17.88 17.88 .98 1.00 .49 8 3/4 4 37 40 5" NOTE: Ductile Iron glands are furnished with 4"-12" mechanical joint pipe. U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT PIPE BRD-005 REVISED 05.09 I Fi MECHANICAL JOINT PIPE ER 2009 EDITION P6 EEO c co Co Technical Information (cant.) Table 2. Nominal thicknesses, dimensions and weights of 4-12" mechanical joint pipe conforming to ANSI/AWNA C151/A21.51. I I I I I I I I I I I I I I I I WEIGHTSt Mi PIPE THICKNESS OUTSIDE WEIGHT BARREL AVERAGE WEU3HT SIZE CLASS THICKNESS DIAMETER PER FOOT PER LENGTH* PER FOOT** Inches Inches Inches Pounds Pounds Pounds 4 53 0.32 4.80 13.8 260 14.5 6 53 0.34 6.90 21.4 405 22.4 8 53 0.36 9.05 30.1 565 31.4 10 53 0.38 11.10 39.2 735 40.9 12 53 0.40 13.20 49.2 925 51.3 4 54 0.35 4.80 15.0 285 15.7 6 54 0.37 6.90 23.2 435 24.2 8 54 0.39 9.05 32.5 610 33.8 10 54 0.41 11.10 42.1 790 43.8 12 54 0.43 13.20 52.8 990 54.8 4 55 0.38 4.80 16.1 305 16.9 6 55 0.40 6.90 25.0 470 26.0 8 55 0.42 9.05 34.8 650 36.2 10 55 0.44 11.10 45.1 845 46.8 12 55 0.46 13.20 56.3 1050 58.4 4 56 0.41 4.80 17.3 325 18.0 6 56 0.43 6.90 26.7 500 27.7 8 56 0.45 9.05 37.2 695 38.6 10 56 0.47 11.10 48.0 895 49.8 12 56 0.49 13.20 59.9 1115 61.9 Tolerances of 00 of Spigot End: 4"-12" ± .06" t4"-12" - Nominal 18' laying lengths. *Including bell calculated weight of pipe rounded off to nearest 5 lbs. **Including bell average weight of pipe per foot, based on calculated weight of pipe before rounding U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT PIPE BRO-005 REVISED 05.09 w MECHANICAL JOINT PIPE Co EEO 2009 EDITION P7 Products for Water, Wastewater and Fire Protection Ductile Iron Pipe SIZE RANGE TYTON JOINT® Pipe 4-64" Ductile Iron Mechanical Joint Pipe 4-12" Ductile Iron TR FLEX® Pipe 4-64" Ductile Iron Flanged Pipe 3-64" Ductile Iron USIFLEX® Beltless Flexible Joint Pipe - 4-48' Ductile Iron for Subaqueous Installations Restrained Joints TR FLEX® Pipe 4-64" Ductile Iron Mi FIELD LOK® Gaskets 4-24' FIELD LOK 350® Gaskets 4-24" FIELD LOK® Gasket 30" & 36' TR FLEX GRIPPER® Rings 4-36" Ductile Iron TR THE FLEX® Assemblies 4-24' Ductile Iron HP L0K Restrained Joint 3042" Ductile Iron Fittings TYTON® Fittings 14-64' Ductile Iron TRIM TYTON® Fittings 4-12' Ductile Iron TR FLEX® Fittings and TR FLEX® Telescoping Sleeves 4-64 Ductile Iron Mechanical Joint Fillings 3-48' Ductile Iron TRIM TYTE® Mi Fittings 3-48" Ductile Iron Flanged Fittings 3-64" Ductile Iron XTRA FLEX® Couplings 4-24' Ductile Iron Miscellaneous Products PROTECTO 401 Lined Ductile Iron Pipe for Domestic Sewage and Industrial Wastes FLANGE-1YTE® Gaskets Polymeric Linings Saddle Outlets Welded Outlets Polyethylene Encasement - 4-64" Ductile Iron 4-64" For all pipe sizes Various Ductile Iron Various Ductile Iron 4-64" Our products are manufactured in conformance with National Standards so that our customers maybe assured of getting the performance and longevity they expect. Use of accessories or other appurtenances that do not comply with recognized standards may jeopardize the performance and longevity of the project. U.S. PIPE AND FOUNDRY CO. MECHANICAL JOINT PIPE BRO-005 REVISED 05.09 REGIONAL SALES OFFICES EASTERN REGIONAL OFFICE (609) 387-6120 (Phone) (609) 387-6050 (Fax) WESTERN REGIONAL OFFICE (815) 725-7168 (Phone) (815) 725-7165 (Fax) PACIFIC COAST REGIONAL OFFICE (510) 441-5800 (Phone) (510) 441-5885 (Fax) SOUTHERN REGIONAL OFFICE (205) 254-7229 (Phone) (205) 254-1009 (Fax) INTERNATIONAL SALES OFFICE (205) 254-7230 (Phone) (205) 254-1274 (Fax) All U.S. Pipe brochures and/or products are subject to change without further notice. P.O. Box 10406 MORE Birmingham, AL 35202 866.DIP.PIPE (866.347.7473) I TII&N FAX 205.254.7165 JUST www.uspipe.com i.IPE PIPE. II Ii II II MEGALUGO Series 1100 Mechanical Joint Restraint for Ductile Iron Pipe IRON INC Your Connection to the FutureTM 3 1103 6.1 30 350 4 1104 - 77 30 - 350 6 1106 11.9 30 350 [ 8 1108 148 30 350] 10 1110 23.9 30 350 L 12 1112312 30 3 9J 14 1114 48.5 2 0 350 16 1116 564 20 - 350j 18 1118 63.1 11/2° 250 20 1120 723 V/2 0 250 24 1124 133.1 11/20 250 30 - 1° 36 1136 234.0 10 250 - 42 1142 536or2501 48 1148 653.0 10 250 Made In U.S. Patent Nos. I 4092036, 4627774, 4779900, 4896903, 5544922 The USA Features and Applications: Sizes 3 inch through 48 inch Constructed of ASTM A536 Ductile Iron Torque Limiting Twist-Off Nuts MEGA-BOND® Restraint Coating System For more information on MEGA-BOND, refer to www.ebaa.com The Mechanical Joint Follower Gland is incorporated into the restraint Heavy Duty thick wall design Support Products Available: Split repair style available 3 inch through 48 inch. EBAA Series IIOOSD Solid restraint harness available for push-on pipe bells. EBAA Series 1700 Split restraint harness available for existing push-on bells. EBAA Series IIOOHD All MEGALUG and related restraint products can be furnished as packagec accessories complete with appropriate restraint, gasket, lubrication, and bolt- ing hardware For use on water or wastewater pipe- lines subject to hydrostatic pressure and tested in accordance with either AWWA C600 or ASTM D2774 MEGALUG: THE PRODUCT OF PREFERENCE SINCE 1984 Since 1934, engineers and contratos designing and installing ter and wastewater pipelines and systems have come to rely I i the EBAA Series 1100 MEGALUG Mechanical Join: Restraint the "Product of Preference" for effectively and economically straining ductile iron pipe connections above or beiow ground. I MEGALUG Mechanical Joint Restraints replace external re- raints such as cumbersome concrete thrust blocks and corrod- le metal tie rods creating a quicker. safer and more economical stallatior Major testing laboratories agree as the 3" through 24' sizes are Underwriters Laboratories (UL) listed, and the 3" through 12" sizes are Factory Mutual (FM) approved. For use on all classes of ductile iron pipe (PC350 through PC150 and CL56 through CL50), for practically any application including valves, hydrants and pipe, the MEGALUG Mechanical Joint Restraint effectively and safely performs without damage to the pipe or cement linings. THE MEGALUG GRIPPING WEDGE... PERFORMANCE PROVEN The wedge style MEGALUG design -eacts the amount of force acting on the joint. hen each wedge is set, the wedge teeth netrate the pipe's outer surface, anc e wedge does not move on the pipe. ere is vey little change in this interface itil the wedge movement begins irsiae e pocket of the main casting. Once the edge starts moving, the formation of the ittress begins. This "dam" of material (the wedge pression) is cold formed as the wedging lion continues. If the force of pressure ting on the joint is released, the wedge oves bac to near its original position. is engages the reserve-controlled move- ent or "RCM". The wedge is then ready another round. fter the wedge has moved to the nack Max pressure o Movement I I. vauses I wedges to ncr535e Max movement grip LLI Rated pressure Li Wedge movement begins o Li Normal operating pressure C) U .IRCMP MOVEMENT of the pocket at the maximum pressure or load, the wedge buttress are in shear. The maximum movement is about 0.3 inch through the thirty-six inch size and 0.4 inch foforty-two and forty-eight inch. The RCM is available even with severe cyclic loads. This has been tested to very high-pressure differentials and tie wedge impressions look the same as if a single test had been peformed. Typically, the depth of pipe wall pen- etration, or wedge impression at around 25,000 pounds of force per wedge (200 PSI on a six inch and 150 PSI or a twelve inch) is 0.03". FinaHy, at roughly twice that force the penetration is around 0.05" At these high pressures, there is no affect on the design thickness of ductile iron pipe made according to AWWA C150. The lack of damage to the cement lining clearly indicates that the thrust load is orimarily longitudinal. This ability to move in the pocket allows for angular flexibility as well as longitudi- nal flexibility. THE ORIGINAL PATENTED GRIPPING WEDGES Since 1964 EBAA Iron has respond- ed aggressively to the needs of the water industry for better solutions to joint restraint problems - thus the development of the family of self actuating MEGALUG wedge action restraints. TOOLS MEGALUGS install using an ordinary wrench (box, ratchet, or air-driven), because the torque-limiting, twist- off nuts automatically shear during tightening when the proper torque is reached. The same 1¼ wrench used to tighten the 1-bolts on the 4" through 24" sizes can be used to tighten and shear the twist off nuts in all sizes. If removal becomes necessary, a 5/8 hex head remains so the screws can be loosened, and retightened with a torque-in- dicating wrench. During removal, the wedges are held in place by retainer clips. DEFLECTION The MEGALUG gripping wedges provide resiliency to your pipeline design. In addition to deflecting as much as allowed by the mechanical joint during installa- tion, it can also deflect after assembly: Sizes of 12" and below are capable of up to 3 degrees of deflection after installation (depending on the preset deflec- tion.) The 14" and 16" sizes are capable of 2 degrees deflection. The 18" through 24" sizes are capable of 1.5 degrees deflection. The 30" through 48" sizes are capable of 1 degree deflection. STEEL PIPE The 1100 Series MEGALUG can be used to restrain 3" - 8" SCH 40 or 80 steel pipe when joining to me- chanical appurtenances. It can also be used on steel pipe in all sizes if the pipe's outside diameter is the same as the ductile iron pipe and its thickness is equal to or greater than PC350 ductile iron pipe in sizes of 16 inch and below and PC250 ductile iron pipe 18 inches and above. CAST IRON PIPE Grey iron pipe diameters are often larger than duc- tile iron pipe diameters. The Series 1100 MEGA- LUG restraint may be used with grey iron pipe having standardized cast iron O.D. per AWWA C150 and C151, and with pit cast Classes • - 'Wand "B" without modification. Use of the Series 1100 with pit cast grey iron Classes "C" and "D" will require over sizing the MEGALUG. More information on this is explained in detail in "Connections Bul- l-1". MEGALUG Takes the Load On April 11, 1997 EBAA Iron performed a remark- able force demonstration of their series 1100 MEGALUG Joint Restraint. With the use of EBAA's Series 1100 MEGALUG using a standard mechanical joint installation on 12 inch Ductile Iron Pipe, and a 80 Ton mo- tor crane, EBAA Iron lifted a D7 Caterpillar Track Type Tractor weighing in at 50,350 lbs. Along with this, the Series 1100 MEGALUG has been tested to over 700 PSI. Concluding that EBAA's MEGALUGS can take the load. Mechanical JOIflt Kestraint sample specifications (The text of the specifications below can be copied pasted from www.ebaa.com/download/l .00Spec.DOc) Restraint devices for mechanical joint fittings and appurtenances conforning to either ANSI/AWWA Clii! A21.11 or ANSI/AWWA C153/A21.53, shall conform to the following: Design Restraint devices for nominal pipe sizes 3 inch through 48 inch shall consist of multiple gripping wedges incorporated into a follower gland meeting the applicable re- quirements of ANSI/AWWA c110/A21.10. The devices shall have a working pressure rating of 350 psi for 3-16 inch and 250 psi for 18-48 inch. Ratings are for water pres- sure and must include a minimum safety factor of2to 1 i all sizes. Material Gland body, wedges and wedge actuating components shall be cast from grade 65- 45-12 ductile iron material in accordance with ASTM A536. For applications requiring restraint 30 inch and greater, an alternate grade of iron meeting the material requirements of ASTM A536 is acceptable, providing the device meets all end product performance requirements. Ductile iron gripping wedges shall be heat treated within a range of 370 to 470 BHN. Three (3) test bars shall be incrementally poured per production shift as per Under- writer's Laboratory (U.L.) Specifications and ASTM A536. Testing for tensile, yield and elongation shall be done in accor- dance with ASTM E8. Chemical and nodularity tests shall be performed as recommended by the Ductile Iron Society, on a per ladle basis. Traceability An identification number consisting of year, day, plant and shift (YYDDD)(plant designation)(Shift numbel, shall be cast into each gland body. All physical and chemical test results s'al be recorded such that they can be ac- cessed via the identification number on the casting. These Material Traceability Records (MTR's) are to be made avail- able, in hard copy, to the purchaser that reluests such documentation and submits his gland body identification number. Production pieces that are too small tc ac- ccmmodate individual nLmbering, such as fasteners and wedges, shall be controlled in segregate inventory urtil such time as all quality control tests are passed. These component parts may Men be released to a general inventory for assembly and packaging. All components shall be manufactured aid assembled in the United States. Inc purchaser shall, with reasonable notice, have 7he right to plant visitation at his/ h-er expense. Installation Mechanical joint restraint shall require conventional tools and installation proce- dures per AWWA C600, while retaining fall mechanical joint deflection during assem- bly as well as allowing joint deflection after assembly. Proper actuation of the gripping wedges shall be ensu-ed witi torque limiting twis off nuts. Approvals Restraint devces shall be Listed by Uncle writers Laboratories (3' through 24" inch size) and Approved by Factory Mutual (3" through 12" in:h size) Mechanical joint rest-airt for ductile Iron pipe shall be Megalug Se -'ies 1100 pro- duced by EBAA l'cn Inc. or approved eqw MEGA-BOND® Restraint Coating Systeli All wedge assemblies ari related parts shall be processed :hrough a phosphate wash, rinse ard drying oeration orior to coating application. The coating shall consist of a miiimum of :wo coats of licu thermoset epoxy coatig with heat cure t follow each coat. All casting bodies shall be surface pre- treated with a phosphate wash, rinse aiic sealer before drying. The coating shall be electrostatica'y applied and hea: curec. The coating shaH be a polyester based powder to provide cor osion, impact and UV resistance. The coating s,sten sia' be MEGA-BOND by EBAA ror,, Ire. or aporoved equal. Requests fo sp:rcved equal rrus: submi coating rate' al and rccess details for review priortc bid. L - - Support Products for more information concerning these products please cons Lt the catalog or www.ebaa.corr IIOOSD LUG Restraint Mechanical Joints ries IIOOSDB MEGALUG Restraint \4id-Span Applications Split MEGALUG Restraint Harness for Existing Push-On Bells Series 1700 MEGALUG Restraint Harness For Pus-On Bell Joints Series IIOOHD 0.75 H M 0,75 SECTION A-A SECTION B-B Series 1100 Submittal Reference Drawing 3 1103 4.48 2.27 4.06 0.62 9.06 0.750 6.19 7.69 2 4 6.1 350 4 1104 5.92 27 4.90 0.75 9.90 0.875 7.50 9.12 2 4 7.6 350 1106 8.02 2.27 7.00 0.88 12.00 0.875 9.50 11.12 3 6 11.8 350 E 1108 10.17 2.31 9.15 1.00 14.15 0.875 11.75 13.37 4 6 14.9 350 :3 1110 12.22 2.37 11.20 1.00 16.20 0.875 14.00 15.62 o 8 23.9 350 1.2 1112 1432 2.37 1330 125 18.30 0.875 16.25 17.88 8 8 -- 312 350 14 1114 16.40 2.69 15.44 1.50 20.94 0.875 18.75 20.25 :0 10 49.7 350 16 1116 18.50 2.69 17.54 1.56 22.90 0.875 21.00 22.50 12 12 - 56.4 350: 18 1118 20.60 2.69 19.64 1.63 25.CO 0.875 23.25 24.75 12 12 63.6 250 20 1120 2270 269 21 74 169 2710 0875 25.50 27.00 14 14 71.0 250 24 1:24 26.90 3.20 25.94 1.81 32.64 0.875 30.00 31.50 16 16 1287 250 [ 30 1130 3.23 2253887 1.125 36883912 23 20 1907 36 1:36 39.59 3.20 38.47 2.25 45.17 1.125 43.75 46.00 24 24 226.5 250 42 - 11424579 45644673 88 55.57 1.375 50.62 5348 28 - 28 518 250 48 1148 52.09 4.56 50.97 3.88 61.87 1.375 57.50 60.36 32 32 608.3 250 I .. The Series 1100 MEGALUG joint re- straint is designed for use on ductile iron pipe conforming to ANSI/AWWA I C151/A21.51 (all thickness classes) when restraining mechanical joint pipe fittings. .Clean the socket and the plain end. Lubrication and additional cleaning I should be provided by brushing both the gasket and the plain end with soapy water or an approved pipe lubrication meeting the requirement I of ANSI/AWWA C111/A21.11, just prior to slipping the gasket onto the plain end for joint assembly. Place the gland on the plain end with lip extension toward the plain end, followed by the gasket. NOTE: In cold weather it is preferable to warm the gasket to facilitate assembly of the joint. 3* Insert the pipe into the socket and press the gasket firmly and evenly into the gasket recess. Keep the joint straight during assembly. 4* Push the gland toward the socket and center it around the pipe with the gland lip against the gasket. Insert bolts and hand tighten nuts. Make deflection after joint assembly but before tightening bolts. In large sizes (30-48 inch), five or 7 more repetitions may be required. The use of a torque-indicating wrench will facilitate this procedure. * Tighten the bolts to the normal range of torque as indicated [3 inch 45-60 ft-lbs., 4-24 inch 75-90 ft- lbs., 30-36 inch 100-120 ft-lbs., and 42-48 inch 120-150 ft-lbs.] While at all times maintaining approximately the same distance between the gland and the face of the flange at all points around the socket. This can be accomplished by partially tightening the bottom bolt first, then top bolt, next the bolts at either side, finally the remaining bolts. Repeat the process until all bolts are within the appropriate range of torque. 6. Tighten the torque limiting twist- off nuts in a clockwise direction (direction indicated by arrow on top of nut) until all wedges are in firm contact with the pipe surface. Continue tightening in an alternat- ing manner until all of the nuts have been twisted off. EBAA IRON Sales, Inc. P.O. Box 857, Eastland, IX 76448 Tel: (254) 629•1731 Fax: (254) 629•8931 (800) 433.1716 within US and Canada contact@ebaa1com If removal is necessary, utilize the 5/s inch hex heads provided. If reas- sembly is required, assemble the joint in the same manner as above, by tightening the wedge bolts to 90 ft-lbs. If the series 1100 restraint is removed from the pipe, be sure that all the collar bolts and wedges are in place before the restraint is reassembled. * These steps are requirements of AWWA. AWWA Standard C600 For More Information For more information about MEGALUG restraints call EBAA today and request "EBAA Connections Bulletin DI-1" concerning use of the MEGALUG restraint on grey iron pipe, or "EBAA Connections Bulletin Dl-2" covering the background and operation of the MEGALUG system of restraint. Restraint Length Calculation" Software is available for PC/Windows applications. Support documenta- tion about the software can be found in TBAA Con- nections Bulletin PD-1 through PD-5". mm Phig Pnm I I IRONINE Your Connection to the FutureTM Series 2000PV Mechanical Joint Restraint for PVC Pipe Heavy duty thick wall design I Features and Applications: For restraining plain end PVC pipe at mechanical joint fittings and appurtenances Sizes 3 inch through 36 inch Sizes 42 inch through 48 inch accommodated by Series 2200 MEGA-BOND® Restraint Coating System For more information on MEGA-BOND, refer to www.ebaa.com Constructed of ASTM A536 Ductile Iron The mechanical joint follower gland is incorporated into the restraint 3 2003PV 7.0 88] 6 2006PV 12.1 L Q 2008PV 16.3 10 2010PV 26.0 L 12 - 2012PV 314 14 2014PV 47.6 16 2016PV 528 18 2018PV 61.8 ii_I 0 v_i 70.9i 24 2024PV 92.9 L 30 _ 2030PV 1285j 36 - - 2036PV 161.3 Ii 2242* _52ii1J --- 48 2248* 711.1 U.S. Patent No. 4627775 4896903 5071175 Support Products Available: Split mechanical Joint style available for 3 inch through 12 inch EBAA Series 2000SV Solid restraint ring harness available for C905 PVC pipe bells EBAA Series 2800 Split restraint ring harness available for C900 and C905 PVC pipe bells and PVC fittings EBAA Series 1500, 1600 and 2500 All 2000PV and related restraint products can be furnished as packaged accessories complete with appropriate restraint, gasket, lubrication and boltin hardware For use on water or wastewater pipelines subject to hydrostatic pressure and tested in accordance with either AWWA C600 or ASTM D2774. Cogyight 2007 © EBAA Iron, Inc. All Rights Reserve, I I I I I F I' I I I I I I I I I I I I I I I eries 2000PV: lechanical Joint Restraint Gland for use With AWWA C900 or UPS Outside Diameter PVC Pipe ie 2000PV MEGIALUG Mechanical Joint Restraint Tested to and meets the requirements of ASTM F ie 2000PV MEGALUG Concept 3AA Iron started manufacturing joint restraint oductE for PVC pipe in the early 1980s. The testing early prototypes of various configurations of straints on large diameter PVC pipe indicated that a straint device must be capable of consistently and liably gripping the pipe. If not, the restraint can slip ider pressure, resulting in a sudden impact, and use the pipe to burst. Armed with this background iowlecge and an appreciation or the capabilities of IC pipe, EBAA purposefully deviated from what many the industry once considered to be the 'only way to ir D'C' ninn Thic kr4 tr rf thc Qrc the fastest and most economical method of I I I I I I I I I 1674-96 'Standard' Test Method for joint restraint products use with PVC pipe through 24 inch size. UL Listed in the four through twelve inch sizes for joining UL Listed ductile iron fittings to UL Listed, Class 150 PVC pressure pipe. The maximum allowable joint deflection is five degrees. Factory Mutual approved for use on DR18 PVC pipe in four through twelve inch sizes. 2000PV MEGALLJG Mechanical Joint Restraint fcr PVC pipe. The design of the 2000PV incorporates the gripping mechanism into the design of the mechanical joint gland and utilizes a simple two part assembly process. The first step involves assembling the joint the same as any standard mechanical joint. The assembly procedure we recommend is that established in AWWA C600. The second is the actuation of the restraint. straining PVC pipe to mechanical joints. Now the ed for costly concrete thrust blocks and corrodible eel tie rods is eliminated. It can be used in straight i2nment or at the preset deflect on recommended r mechanical joints. e 2000PV was the first PVC joint restraint to be sted to UNI-B-13, Underwriters Laboratories, and ctory Mutual. ASTM 4\\ < UL ~ F1674 AWWA APPROVED MEMBER I Three Testing Methods One of the primary tests of PVC is The design philosophy behind its quick burst strength. For pipe I the 2000PV joint restraint is that Al meeting the requirements of AWWA the pipe with the restraint should C900, AWWA C905 and ASTM • be capable of being tested to the 2241, the minimum quick burst I same minimum requirements I requirement for the hoop stress is of the pipe alone. In doing so, 6,400 PSI. For DR18, pipe pressure I the restraint is shown to have is 755 PSI. no detrimental effect on the I pipe and will have the same The second test is sustained U pressure rating and safety factor pressure test at a hoop stress of as the pipe on which it is used. 4,200 PSI. For DR18 pipe, that U To that end the 2000PV has pressure is 500 PSI. been subjected to hundreds of I static and cyclic pressure tests Third, a conservative cyclic pressure to demonstrate the performance surge design for the pipe exists in and reliability of the restraint. the form of Vinson Equation. fl The 2000PV restraint has been I I \ tested to over one million cycles to / \ the peak pressures predicted by the U I Vinson Equation for that number of I \ cycles. I I Series 2000PV . ___-- Takes the Load I On April 11, 1997 EBAA Iron performed a remarkable force demonstration of their Series 2000PV joint restraint. With the use of EBAA's Series 2000PV using standard mechanical joint installation on 12 inch PVC pipe, and a 80 Ton Motor Crane, EBAA Iron lifted a D7 Caterpillar Track Type Tractor weighing in at I 50,350 lbs. Along with this, the Series 20D0PV has been tested to over 700 PSI. Concluding that EBM's Series 2000PV MEGALUG can take the load. I lechanical Joint Restraint for AWWA PVC Pipe Sample Specification (The text of the specification below can be downloaded as a Microsoft Word Doc from our website www.ebaa.com) straint devices for mechanical joint fittings and appurtenances conforming to either ANSI/AWWA C111/A21.11 or ANSI/AWWA I L53/A2153, shall conform to the follow: sign be accessed via the identification straint devices for nominal pipe sizes I inch through 36 inch shall consist of ultiple gripping wedges incorporated to a follower gland meeting the )pltcable requirements of ANSI/AWWA I L10/A21.10. e devices shall have a working essure rating equal to that found in the I ost current product brochure. Ratings e for water pressure and must include minimum safety factor of 2:1 in all I es. aterial I and body, wedges and wedge actuating mponents shall be cast from grade 65- -12 ductile iron material in accordance th ASTM A536. II II jctile iron gripping wedges shall be at treated within a range of 370 to 470 N. iree (3) test bars shall be incrementally ured per production shift as per iderwriter's Laboratory (U.L.) )ecifications and ASTM A536. Testing r tensile, yield and elongation shall be me in accordance with ASTM E8. iemical and nodularity tests shall be rformed as recommended by the ictile Iron Society, on a per ladle basis. aceability I l identification number consisting of ar, day, plant and shift (YYDDD) (plant signation) (Shift number), shall be cast I to each gland body. Iphysical and chemical test results all be recorded such that they can number on the casting. These Material Traceability Records (MTR's) are to be made available, in hard copy, to the purchaser that requests such documentation and submits his gland body identification number. Production pieces that are too small to accommodate individual numbering, such as fasteners and wedges, shall be controlled in segregate inventory until such time as all quality control tests are passed. These component parts may then be released to a general inventory for final assembly and packaging. All components shall be manufactured and assembled in the United States. The purchaser shall, with reasonable notice, have the right to plant visitation at his/ her expense. Installation Mechanical joint restraint shall require conventional tools and installation procedures per AWWA C600, while retaining full mechanical joint deflection during assembly. Proper actuation of the gripping wedges shall be ensured with torque limiting twist off nuts. Approvals Mechanical Joint Restraints shall be Listed by Underwriters Laboratories in the 4 inch through 12 inch sizes. Mechanical Joint Restraints shall be Factory Mutual Approved in the 4 inch through 12 inch sizes. Mechanical Joint Restraints, 4 inch through 24 inch, shall meet or exceed the requirements of ASTM F1674 of the latest revision. Mechanical joint restraint shall be Series 2000PV produced by EBAA Iron Inc. or approved equal. MEGA-BOND® Restraint coating System All wedge assemblies and related parts shall be processed through a phosphate wash, rinse and drying operation prior to coating application. The coating shall consist of a minimum of two coats of liquid thermoset epoxy coating with heat cure to follow each coat. All casting bodies shall be surface pretreated with a phosphate wash, rinse and sealer before drying. The coating shall be electrostatically applied and heat cured. The coating shall be a polyester based powder to provide corrosion, impact and UV resistance. The coating system shall be MEGA- BOND by EBAA Iron, Inc. or approved equal. Requests for approved equal must submit coating material and process details for review prior to bid. For more information regarding MEGA- BOND, refer to the MEGA-BOND brochure or visit www.ebaa.com. Support Products for more information concerning these products, please consult the catalog or www.ebaa.com Series 2200 I ...,MEGALUG® Restraint for C905 PVC Pipe at Mechanical Joint Fittings Sizes 42 and 48 inch I. I Series 2500 Eli MEGALUG® Restraint for C900 and C905 PVC Pipe at PVC Fittings Sizes 4 inch through 48 I I Series 2800 MEGALUG® Restraint Harness for C905 PVC Pipe Sizes 14 inch through 48 Sizes 4 through 12 accommodated by either Series 1500 or 1600 Series 2000SV Split MEGALUG® Restraint for existing C900 PVC Pipe at Ductile Iron Fittings Sizes 4 inch through 12 Series 2000- PV Submittal Reference Drawing f4 OI \ MH IE lz I 0,125- 0.75 K2><1 0,1257c SECTIEN A-A SECTION B-B • .3 2003PV 4.84 1.55 3.60 0.50 9.8 8.6 3j~ 6.19 7.69 4 4 7.0 4 2004PV - 5.92 L6840 501595 7.50•913 44 8.8 6 2006PV 8.02 1.68 7.00 0.50 13.0 12.1 9.50 11.13 6 6 12.1 8 2008PV 1017 168915 062 14E 136 7' 1175133866 16 31 10 12 2010PV 2012PV 12.22 1432 2.10 210 11.20 1330 0.62 075 17.0 190 16.0 181 's 14.00: 16.25.1788 15.63 8 8 8 8 26.0 314 14 2014PV 16.40 2.25 15.49 0.88 21.7 20. 18.75 20.38 10 10 47.6 16 2016PV 18.50 2.25 17.58 0.88 23.8 23.0 /s 21.00 22.63 12 12 52.8 -_ -._ _____-___-_-_.-____-_-..-.•-.-. - __._ --.-------.---_.--.••.-._ 13 2018PV 20.602.25 19.68 1.13 25.9 25.1 48 23.25 24.88 12 12 61.8 L20 2020PV 22.702.25 21.79 1.25 28.0 27.2 25.50 27.13 14 14 70•91 24 2024PV 26.90 2.75 25.99 1.42 32.3 31.5 30.00 31.63 16 16 92.9 30 2030PV 33.29 2.70 32.22 1.50 38.5 37.7 1½ 36.88 39.12 20 20 128.5 .36 2036PV 39.59 2.70 38.52 1.50 44.3 Submittal information for 42 pipe sizes 44.0 irch and 11/a 43.75 can be found in 46.30 24 the Series 2200 Brochure. 24 161.3 42 2242 greater 48 2248 Submittal information for pipe sizes 42 inch and greate-can be founc in the Series 2200 Brochure. NOTE: Dimensions are in inches and are subjectto change without notio For an 0ications or pressures other than those shown, please contact EBAA for assistano I Nciirinal Series Ratings for ordinary Ratnys for Peak Pressures used in Sewage Fore Mains C905 PVC Pipe • Water Woks w/Trassientsurges only and other Installations designed fc.r Cyclic Surges of 1-Mill. Cycles Pipe Size Number DR14 DR18 31125 SDR17 SDR21 SDR26 DRI.4 CR18 CR25 SDR17 SDR21 SDP26 DRI8 DR25 CR32.5 CR41 3 2003PV 305 235 165 250 200 160 244 188 132 200 160 120 - - - - 4 oow v 305 235 165 250 200 160 244 188 132 200 160 12 0 -- - - - - I . [ 6 2006PV 305 235 165 250 200 160 244 188 132 200 160 120 - - - - - - .008PY. 305 235 165 250 200 160 244 188 132 200 160 120 - - - - I [ - 10 20101?V - 305 235 165 250 200 160 244 188 132 200 160 120 - - - - 12 2012PV 305 235 165 250 200 160 244 188 132 200 160 120 - - - - 14 2014PV - 235 165 125 80 I 16 20 16P - - - - - - - - - - - - 235 165 125 100 [8 2018Pv - 200 165 I 20 2020PV - - - - - - - - - - - - 200 165 - - 24 2024PV 165 165 125 100 30 2030PV - - - - - - - - - - - - - 165 125 100' 36 2036PV - - - - - - -. - - - - - - - 125 125 100 Ductile Iron or C900 PVC Pipe Sizes I For installation on C900 PVC pipe, use as received and _Leave I L.. Spacer install per instructions. I ASTM 2241 PVC Pipe Sizes (UPS O..D.) , For installation on ASTM 2241 sized pipe, remove Remove -In ins spacers screws. Install per I == I Q j TIJ I Spacer in ructionsst N I [11 [1 [I Identify the pipe. The 2000PV is for use with PVC and HDPE pipe. The 4 inch through 12 inch size may be used on C900, and IPS PVC pipe as well as C906 HDPE pipe. Check to see if the spacers under the screws are in place. If the pipe is C900 or is ductile iron 0.D., pro- ceed with spacers in place. If the pipe is IPS 0.D., remove the spacers. Since 3 inch and 14 inch through 24 inch restraints are only used with one pipe diameter, no spacers are used. I 2. Clean the socket and the plain end. Lubri- cation and additional cleaning should be provided y brushing both the gasket and plair end with soapy water or an approved pipe lubricate meeting the requirements of ANS./ AWWA C111/Al2.11 just prior to slipping-he gasket onto the plain end for joint assembly. Place the gland on the plain end with the lb extension toward the plain end; follow by tte gasket wi:h the narrow edge of the gasket toward th plain end [The gasket provided may be the EBM-Seal Improved Mechanical Joint Gas-.'at for C900 PVC Pipe. This gasket is bi-directional having no front or back. For ASTM 2241 PVC Pipe Sizes lIPS O.D.) a Transition Gasket must be used. The use of a pipe wall stiffening insert is required on High Dersity Polyethyler.e pipe.]. 3 Insert the pipe into the socket and press the * gasket firmly and evenly into the gasket recess. Keep the joint straight during assembly. 4 Push the gland toward the socket and center * it around the pipe with the gland lip against the gasket. Insert bolts and hand-tighten nuts. Make deflection after joint assembly but before tightening bolts. I I NOTE: In cold weather it is preferable to warm tb I I I I Ii' Tighten the bolts to the normal range of bolt torque [45-60 ft-lbs for 3 inch, 75-90 ft-lbs for 4 inch through 24 inch, 100-120 ft-lbs for 30 inch and 36 inch, and 120-150 ft-lbs for 42 inch and 48 inch.] while at all times maintain- ing approximately the same distance between the gland and the face of the flange at all points around the socket. This can be accom- plished by partially tightening the bottom bolt first, then the top bolt, next the bolts at either side, finally the remaining bolts. Repeat the process until all bolts are within the appropri- ate range of torque. In large sizes (30-48 inch), five or more repetitions may be required. The use of a torque-indicating wrench will facilitate th lrr,('.r,rlllrp 6. Tighten tte torque limiting twist-off nuts in a clockwise direction (direction indicated by arrow on top of nut) until all wedges are in firm contact with the pipe surface. Continue tightening in an alternating manner until ai of the nuts have been twisted off. *These steps are requirements of AWWA C600 7 If removal is necessary, utilize the /8 inch hex heads provided. If reassembly is required, as- semble the joint in the same manner as above; tighten the screws to 60 to 80 ft-lbs. If the Series 2000PV restraint is removed from the pipe, be sure that all of the screws, spacers (if required), and wedges are in place before the restraint is reassembled. I I I EBAA IRON Sales, Inc. P.O. Box 851 EasUand, TX 16448 kl: (234) 629-1731 Members of.. ax (254) 629-8931 (800) 42-1716 Mthfl US and Canada A'iI LKAS Registered I — a uais NU — — NRIiiUSUIW - — — -- e emu m• . a ri. . — — - ' — n o .me. I MM . so on wj — — WOMMEMBIN AENWAMW LI E. A-2362-41 Resilient wedge gate valve parts Catalog Part Description No. Material Material standard G-16 Bonnet Bolts & Nuts Stainless Steel Type 316 G-41 Stuffing Box Bolts & Nuts Stainless Steel Type 316 G-49 Stem 0-rings (3) EPDM I G-200 Wrench Nut Cap Screw Stainless Steel Type 316 G-201 Stuffing Box Seal EPDM G-202 Wrench Nut Cast Iron ASTM A126 CL.B G-203 Stem Everdur ASTM B98 G-204 Hand Wheel (not shown) Cast Iron ASTM Al 26 CL.B G-205 Stem Nut Bronze ASTM B62 G-206 Guide Cap Bearings Celcon G-207 Stuffing Box with dirt seal Cast iron Rubber ASTM A126 CL.B -- G-208 Anti-friction Washers (2) Celcori G-209 Wedge, Rubber Encapsulation Cast Iron* EPDM ASTM A126 CL.B -- G210** Bonnet Ductile Iron ASTM A536 Grade 6545-12 G-211** Bonnet 0-ring EPDM G212** I Body Ductile Iron ASTM A536 Grade 65-45-12 IIMueIlerCo.I 412H A2362E381 RESILIENT WEDGE GATE VALVES - SL. x FL. U Catalog number— A-2362-41 Slip-ont end (with gasket) x flange end A-236243 Slip-ont end (less gasket) x flange end U Sizes —4',6",8",iO", 12" AL U Meets or exceeds all applicable requirements of ANSIJAWWA C509 Standard, UL Listed, FM Approved, and certified to ANSI/NSF 61. U Slip-on ends fit plain end of classes 150, 200 and 250 cast iron, ductile iron and classes 150 and 200 cast iron O.D. PVC U flange end dimensions and drilling comply with ANSI B16.1, class 125 U Iron body with nominal 10 mils MUELLER® Pro-Gard" Epoxy Fusion Coated interior and exterior surfaces U Epoxy coating meets or exceeds all applicable requirements of ANSIIAWWA C550 Standard and is certified to ANSI/NSF 61 U Iron wedge, symmetrical & fully encapsulated with molded rubber; no exposed iron U Non-rising stem (NRS) U Triple 0-ring seal stuffing box (2 upper & 1 lower 0- s erving as dirt seal - - - U handwheel available) eft r open right U 250 psig (1723 kPa) maximum working pressure, 500 psig (3447 kPa) static test pressure U UL Listed, FM Approved: 200 psig (1379 kPa) tDesign and dimensions of the joint are manufactured under license of U.S. Pipe and Foundry Company. Options U Position indicators U Handwheel I I I I I * Fully encapsulated in molded rubber with no iron exposed I 4"-12" A-2362-E381 RESILIENT WEDGE I GATEVALVE - SL.xFL. I I I I I I I I I I F- F- Dimensions Dimension* NnminI Si7P - 411 611 8" 1011 1211 A 14.19 18.00 21.50 25.50 28.62 Q (bore) 4.30 6.30 8.30 10.30 12.30 L 4.12 4.38 5.62 5.62 5.62 R 9.00 11.00 13.50 16.00 19.00 UU(boli circle diameter for FL) 7.50 9.50 11.75 14.25 17.00 B (number and size of holes for FL) 8--.75 8--.88 8--.88 12--1.0O 12--1.00 W(distance between strapping lug holes across face of valve ends) 8.62 10.62 13.12 16.38 18.12 FF 10.91 12.66 14.69 1 15.72 16.31 Turns to open 14 20.5 26.5 33 38.5 Weight* 90 165 260 1400 1565 *All dimensions are in inches. All weights are in pounds and are approximate. I I I I I I I ES-A-lnBuildingRiser Series IBR A AMES I • In-Building Risers Sizes: 411 - 10" (100 - 250mm) = I II CAP I'ad %ftftmm I Features I I I I I I I I Job Name - Job Location Engineer - Approval - Cost savings Corrosion resistant stainless steel construction, type 304 Ease of installation and light weight allows one person to position and handle the riser Minimal site preparation; joint restraint one-piece construction reduces time and labor; no missing parts, no leaks; easily identifiable for approvals Includes Test Cap and Coupler ULJFM approved Sizes: available in 4" - 10" (100-250mm) with various lengths to meet all local requirements Designed to meet NFPA 24-2007 Section 10.6.5 AWWA C900 Inlet/DIP AWWA C606 Outlet I Series IBR In-Building Risers are used to connect the main fire supply to the building overhead fire system. The fitting passes under the foundation without joints and extends up through the floor. Provided with installation tabs, the unit ias a CIPS (Cast Iron Pipe Size) coupler for easy connec- tion to the underground supply (AWWA C900 PVC and Ductile Iron Pipe) and industry standard grooved-end connection (AWWA C606) on the building side for easy connection to the overhead fire sprinkler system. Ames In-Builcing Risers are precision engineered and manufactured to provide exceptional reliability and reduce installation time & labor costs associated with field assembly. In accordance with NFPA 24-2007, the ULJFM approved In-Building Risers replace numerous fittings, elbows & spools and reduces the possibility of leaks or failure in comparison to traditional installation methods and materials. Factory tested integrity ensures the highest quality installation. The use of stainless steel signifi- cantly increases the reliability and life of the riser. *The wetted surface of this product contacted by consumable water contains less than one quarter of one percent (0.25%) of lead by weight. Conti UIILII,LUI Approval Contractor's P.O. No. Representative Ames product specifications in U.S. customary units and metric are approximate and are provided for reference only. For precise measurements, please contact Ames Technical Service. Ames reserves the right to change or modify product design, construction, specifications, or materials without prior notice and without incurring any obligation to make such changes and modifications on Ames products previously or subsequently sold. www.amesfirewater.com Specifications In-Building Riser shall be installed as indicated on the plans. Riser shall be composed of a single extended 90 degree fitting of fabricated 304 stainless steel tub- ing, maximum working pressure 200psi (14 bar). The fitting shall have a grooved-end connection on the outlet (building) side and a CIPS coupler on the inlet (underground) side. The grooved end shall include a coupler and cap to facilitate testing of the underground piping. The In-Building Riser shall be an Ames Fire & Waterworks Series IBR. Approvals Fittings FM class 1920 UL HKQA (4-10") lCm>UL Se Standards NFPA - Designed to allow the contractor to conform to NFPA 24-2007 Section 10.6.5: Where a riser is close to building foundations, under- ground fittings of proper design and type shall be used to avoid pipe joints being located under the foundations. NFPA 24-2007, 10.1.1, 10.6.7 End Connections Horizontal End: Mates with Ductile Iron Pipe and AWWA C900 Pipe (PVC Pipe with Ductile Iron Pipe Equivalent OD's) Utilizes Gasket conforming to UL 157 with "Lock in" gasket configuration Dimensions - Weights A Grooved End 7 (Flange Optional) CIPS Coupling Tie-Rod Bracket 1 I ! C in, mm A(OD) in. mm B ft. cm C ft. cm lbs. kg 4 100 41/2 114 6 183 6 183 71 32 6 150 6/8 168 6 183 6 183 98 44 8 200 8/8 219 1 6 183 6 183 129 59 10 250 10/4 273 1 6 183 6 183 202 92 Consult factory for custom leg dimensions. in. mm I in. mm . I 100 4.8 122 6 1 150 6.9 175 l 2(JU 9.1 2iU 10 250 I 11.1 282 Vertical End: Meets AWWA C-606 dimensions for roll rooved pipe I Meets AWWA C-207 class D for flanges Ratings Meets AWWA C-900 pressure class 200, DR 14 Pipe Testing Welds are 100% leak tested at the factory SIZE DESIGN PROOF in. mm psi bar 4 100 1000 70 6 150 1000 70 8 200 800 56 1 25 fl Rnn 56 IMPORTANT: Inquire with governing authorities for local installation requirements. AL A M E S EIRE & WATERWORKS www.amesfirewater.com A Watts Water Technologies Company ES-A-ln Building Riser 1235 ISO "I fit .I :11 liii USA: Backflow- Tel: (916) 928-0123 • Fax: (916) 928-9333 Control Valves- Tel: (713) 943-0688 • Fax: (713) 944-9445 Canada: Tel: (905) 332-4090 • Fax: (905) 332-7068 © 2012 Ames Fire & Waterworks TOP VIEW BOTTOM VIEW I LOS ANGELES AREA (800) 366-3473 POl'TER NEW YORK AREA (800) 526-4592 CHICAGO AREA (800) 547-3473 ROE11j1ER ATLANTA AREA (800) 762-0542 Call Potter Roemer for current listings and approvals. RAE PROTECI7ON EQUIPMENT MIAMI AREA (866) 961-3473 Dimensions are subject to manufacturer's tolerances, and change without notice. We assume no responsi- bility for use of superseded or void data. I DALLAS AREA (866) 664-3473 UL EXPOSED FIRE DEPT. 9 INLET CONNECTION TWO-WAY WITH SINGLE CLAPPER I I B alc4x2-112 NST (by oters9 I REGULARLY ID Plate FURNISHED: Model 59 Ductile iron two-way inlet (sold sep) \,, I body painted red, swing clapper and brass pin lug swivel. Lettering: AUTO. SPKR. Pressure Rating: 3 I (2,067 kPA) I Compliance: sted, FM Approved T Available I Special cify Thread:__________________ I Model 5715—A—DI I Angle Outlet I 4 x 2-1/2 NPT x NST I I TOP VIEW Shown with ID Plate 'Sft Model 5962 / separately)ç 4" Female NPT Threads 0r r 2-1/2" Female NST Threads (Brass Swivel) FRONT VIEW - Shown with ID Plate Model 5962 (sold separately) 90— L_ REGULARLY FURNISHED: Ductile iron two-way inlet body painted red, swing clapper and brass pin lug swivel. Lettering: AUTO. SPKR. Pressure Rating: 300 psi (2,067 kPA) Compliance: UL Listed, FM Approved Special Thread Available Specify Thread: 2-1/2" Female NST Threads (Brass Swivel) I ' \JJL-J LJ \L Piping SIDE VIEW 4" Female (by others NPT Threads I I El I I Revised Reviewed I f"1 & I • MEMBER OF 6/23/08 6/23/08 I MODEL NUMBER • I 1 V 2000-01 A 12/29/04 2000 SERIES WET BARREL HYDRANT MATERIAL LIST CLOW VALVE COMPANY MODELS 2010, 2050, 2060, P(TICkI A-A SECTION B-B ITEM DESCRIPTION MATERIAL ASTM SPEC. I Outlet Nozzle Cap Gray Iron or Plastic ASTM A126 Cl B I N/A 2 Outlet Nozzle Gasket(Gray Iron Only) Rubber Buna N 3 Hose Outlet Nozzle or Brass _Outlet _Nozzle ASTM B584 C83600 Pumper 4 Nozzle 0-Ring Rubber Buna N 5 Set Screw Steel N/A 6 Stem Brass ASTM B763 C99500 7 Body Brass ASTM B584 C83600 8 Stuffing Box 0-Ring Rubber Buna N 9 Stuffing Box Brass ASTM B584 C83600 10 Stuffing Box 0-Ring Rubber Buna N 11 Stem Nut Brass ASTM B584 C83600 12 Vale Carrier Brass ASTM B763 C99500 13 Vale Washer Rubber Urethane 14 Retaining Nut Brass ASTM B763 C99500 15 Chain Assembly Steel Zinc Plated 26 C MODEL 2065 LJ 21 5/8" 141/8" 0111/4" lied per customer specifications I I I I I I I I I I I I I I I I 2000-03 A 12/29/04 I I 2000 SERIES WET BARREL HYDRANT GENERAL DIMENSIONS CLOW VALVE COMPANY MODELS 2060 & 2065 (° F) (° F) (PSI) (PSI) SUBMITTAL TEADIT Style NA 1001 Manufacturer - Teadit - North America, Inc. Compressed Non-Asbestos Gasket Gaskets meet the pressure ratings, drilling and dimensions of ANSI/ASME B16.2.1 Style NA 1001 Compressed Sheet Packing Aramid Fibers/NBR Binder (Green or White) Mdi Water / Potable & Reclaim Air Brine Sludge Waste Water Low pressure steam Organic and Weak inorganic acids Concentrated and diluted alkalis (PH range from 1 t ii) Chemicals Petroleum and petroleum derivatives Chlorinated solvents Refrigerants Specifications Max. Temperature: 750 Max Operating Temperature: 460 Max. Pressure: (Vacuum) 1595 Continuous Max (Vacuum) 725 Compressability (ASTM F-36) ii Recovery (ASTM F-36) 60% ASTM: (F712120E22M5) Availability Full Face ng 416"Thick /8' Thick Benefits Manufactured from a non-asbestos material formulated for services in most sealing applications as a universal replacement gasket. These gaskets have a non-stick coating. 7"RIPAc 475 Klug Circle-Corona, CA. 92880 (951) 280-4488 - Fax: (951) 272-4445 I I Li I I I I I I I I I I I I I I I HEX BOLT GRADE A SUBMIT riL SPECIFICATIONS (j) ABSTRACT OF ASTM A307 GRADE A [r17 'iI AK'7 :1;I'1 1Ir: .X.1auJi REQUIREMENTSCHEMICAL % CARBON MAX MANGANESE MAX PHOSPHOROUS MAX SULFUR MAX 0.29 0.90 0.04 0.15 HARDNESS HARDNESS TENSILE STRENGTH ELONGATION BRINEL ROCKWELL (KSI) IN 2in (50 mm) MIN MAX MIN MAX MIN MAX MIN 121 241 69 100 60 I - 18 Ef HEXNLffSASTMA563(ASMEBIB.2.2) I El HEAVY HEX NUTS ASTM A563(ASMEB1B.2.2) I El WASHERS ASTM F844-90 / BOLTS AND NUTS MAY BE SUPPLIED El PLAIN CK ZINC PLATED El HOT-DIP GALVANIZED 0 TRIPAC 2000 BLUE JBURIED /LOCA11ON lo SUBMERGED I 19-If ABOVE GRADE I El BELOW GRADE I El OTHER I DIMENSIONAL DATA: UNLESS OTHERWISE SPECIFIED, THREADS SHALL BE THE COARSE THREAD SERIES AS SPECIFIED IN THE LATEST ISSUE OF ANSI/ASME BI .1 ,PAGE A-26. HAVING A CLASS 2A TOLERANCE. GRADE A BOLTS SHALL HAVE HEX BOLT DIMENSIONS AS GIVEN IN THE LATEST ISSUE OF ANSI/ASME B 18.2.1, PAGE Cl. UNLESS OTHERWISE SPECIFIED GRADE A BOLTS SHOULD BE USE WITH HEX NUTS. ADDITiONAL INFORMATION: ADDITIONAL INFORMATION CAN BE FOUND IN ASTM A307, OTO 2001, ASTM A563, DTD 2001. RlP14C A fl/vl.c/ON OF TRIPAC MARKETING, INC. 475 KLUI3 CIRCLE • CORONA, CA 92880-6406 (951) 280-4488 • FAX: (951) 2724445 r1l RTHTOWN Product Data Sheet Pipe Protection Products HYTECH DETECTABLE TAPE UNDERGROUND WARNING TAPE DESCRIPTION HYTECH detectable tape consists of a 5 mil overall thickness, with a .35 mu (.00035") solid aluminum foil core. The construction is a .8 mil clear film, reverse printed with a repeating warning message and laminated to aluminum foil with a 3.75 mil clear film backing. The lettering on all tapes is a minimum of 1" unless otherwise specified. All tape is APWA color coded and permanently printed. TECHNICAL DATA PROPERTIES TEST METHOD VALUE Thickness ASTM D2103 0.005" (5 mil) Elongation ASTM D882-75B 80% Colors APWA Coded See Below Tensile Strength ASTM D882 35 lbs/inch (15,000 psi) Bond Strength Boiling Water 5 Hours w/o Peel Adhesives Mfg. Specs Morton 548 or Equivalent Bottom Layer Mfg. Specs Virgin LDPE (Polyethylene) Top Layer Mfg. Specs Virgin BOPP (Polypropylene) Foil Mfg. Specs .00035 Flexibility ASTM 671-76 Pliable Hand Message Repeat Mfg. Specs AXL II Inks Mfg. Specs Varies per Legend Printability ASTM D2578 45 Dynes COLOR CODES Red - Electric, Fire Yellow - Gas. Oil IBlue - Waterl Potable Water - ewr, Storm Drain Orange - Fiber Optic, Telephone Purple - Reclaimed Water, Non-Potable Water CUSTOM COLORS AND IMPRINTING AVAILABLE STOCK SIZES SIZE ROLL/CASE WEIGHT/ROLL x 1000' 9 rolls/case 4.5 lbs per roll x 1000' 6 rolls/case 7 lbs per roll I 6" x 1000' I 3 rolls/case 14 lbs per roll iz x luuu' 1 roll/case 28 lbs per roll 800 WRAP-A-PIPE P.O. Box 2064 Huntington Beach CA 92647 714 897-0700 Fax 714 897-0600 CAST IRON CO Weight= 15 lb CAST IRON RING 14-1/2" 1213 8" A) C 10-1/4" V4—T BOX Weight= 60 lbs. No. V4-T VALVE BOX SERIES FOR H-10 LOADING J&R CONCRETE PRODUCTS 440 W. MARKHAM ST. FERRIS, CA. 92571 PHONE:(951) 943-5855 FAX:(951) 940-9207