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HomeMy WebLinkAbout3097 MADISON ST; ; FPC2020-0182; PermitCity of PERMIT REPORT Carlsbad Print Date: 03/09/2021 Permit No: FPC2020-0182 Job Address: 3097 MADISON ST, CARLSBAD, CA 92008 Status: Closed - Finaled Permit Type: FIRE-Construction Commercial Work Class: Underground Fire Parcel #: 2033051001 Track #: Applied: 10/19/2020 Valuation: $0.00 Lot #: Issued: 03/02/2021 Occupancy Group: Project #: Finaled Close Out: 03/09/2021 #of Dwelling Units: Plan #: Bedrooms: Construction Type: Bathrooms: Orig. Plan Check #: Inspector: Plan Check #: Final Inspection: Project Title: Description: SIX ON MADISON -UNDERGROUND PLANS Applicant: Contractor: INNOVATIVE FIRE PROTECTION INC WEST COAST UNDERGROUND 8779 COTTONWOOD AVE, # STE 101 P0 BOX 261108 SANTEE, CA 92071-4457 SAN DIEGO, CA 92196-1108 (619) 593-8200 (858) 689-7900 FEE AMOUNT FIRE Underground Piping with up to 4 Hyds/Risers $756.00 Total Fees: $756.00 Total Payments To Date: $756.00 Balance Due: $0.00 Fire Department Page 1 of 1 1635 Faraday Avenue, Carlsbad CA 92008-7314 1 760-602-4665 1 760-602-8561 f I www.carlsbadca.gov MUNICIPAL - L1t , L .. TTI r - rsi [jI North American 1 Pipe Corporation. AWWA C900/1B PVC Pressure Pipe GASKETED INTEGRAL BELL North American Pipe Corporation's AWWA C900 Gasketed Integral Bell PVC Pipe product line is manufactured to meet the needs of modern municipal water, wastewater, and reclaimed water systems. With top quality raw materials and modern processing technology, our C900 pipemeets all industry standards in addition to our own rigorou's quality control requirements. Our C900 pipe utilizes Rieber style gaskets throughout the entire product offering to create a leak-free joint. Short Pipe Standard: AWWA C900 Diameter Std.: Cast Iron Outside Diameter (ClOD) Nominal Sizes: 4, 6, 8, 10, 12 Dimension Ratios DR 25- 165 psi & Pressure DR 18- 235 psi (150 psi)** Ratings: DR 14- 305 psi (200 psi)** Lay Length: 20 Pipe Compound: ASTM D1784 Cell Class 12454 Pipe Joint Std.: I. ASTM 03139 Max. Angular 10 Joint DefIection: Gasket Standard: ASTM F477, UL 157 Optional - NBR or EPDM Gasket Material Standard - SBR Offerings: Installation Std.: AWWA C605 Color: Blue f Green Purple NSF 14' Certifications: NSF 61t None None UL 1285' FM 1610* I 0NSF 14 certified products must be requested at time of order. **FM 1612 does not include DR 25 and reclassifies DR 18 as 150 psi and DR 14 as 200 pi. See Installation Guide for more information. O Only products bearing the NSF Mark are Certified Ued (t <> APPROVED TM itta I aTh1u1 11 ii'iu 11'1i NorthAmerican Pipe.com 1.855.624.7473 MU-PS-001 0716 North American Pipe Corporation, a Westlake company Copyright © 2016 North American Pipe Corporation. All rights reserved. EP North American Pipe Corporation. MUNICIPAL AWWA C900/1B P Pressure Pipe GASKETED INTEGRA BELL C - C900/113, PIPE 1[.]1f& PERFORMANCE Outside 4 Pressure Min. Wall Internal Approx. Bell Bell Ist 2nd Nom. Diameter class Thickness Diameter Diameter Depth Insertion Insertion Size_ 1 _ 25 165 1 0.192 1 4.416 4" 4.800 1 18 235 * 0.267 4.266 6.250 5.000 3.375 4.375 14 305 0.343 4.114 I 25 165 0.276_6.348 6' 6.900 18 235 0.383 1 6.134 8.625 . 5.750 4.625 5.625 14 -. .--,+-.-------. .--1 305 - - - rn,.- 4 0.493 25 165 0.362 8.326 8" 9.050 1 18 - 235 0.503 8.044 11.500 7.000 5.625 6.625 14 . 305 0.646 7.758 25, 165 0.444 10.212 10" 11.100 L 1j 235 0.617 9.866 14.000 7.250 6.125 7.125 14 305 0.793 9.514 25 165 0.528 12.144 12° 13.200 M 18 14 . -1 11.734 16.563 8.000 6.875 7.875 235 0.733 305 0.94311.314 Notes: These dimensions are for estimating purposes only. All dimensions are in inches unless otherwise specified. DR = Dimension Ratio AWWA Pressure Class @ 73°F and includes 2:1 safety factor. Internal diameter calculated using nominal outside diameter and minimum wall thickness. Dimension given for Approx. Bell Diameter (BD) is for highest pressure class. NorthAmericanPipe.com 1.855.624.7473 MU-PS-001 0716 North American Pipe Corporation, a Westlake company Copyright C 2016 North American Pipe Corporation. All rights reserved. ZURN Model 450A Now-5 fln. ihI (hnk flfrfnr AQQDmhl, - - U U U I S - — tU •SStl U U 7 Application Designed for installation on water lines in fire protection systems to protect against both backsiphonage and backpressure of pol- luted water into the potable water supply. Assembly shall provide protection where a potential health hazard does not exist. Standards Compliance. (Unless otherwise noted,. applies to sizes 4" thru 10") ASSE® Listed 1048 GSA® Certified (4" & 6") AWWA Compliant C 510, and C550 UL® Classified C-UL® Classified FM® Approved NYC MEA 26-00-M VOL 3 Approved by the Foundation for Cross Connection Control and Hydraulic Research at the University of Southern California Meets the requirements of NSF/ANSI 61* *(025% MAX. WEIGHTED AVERAGE LEAD CONTENT) Materials Main valve body Ductile Iron ASTM A 536 Grade 4 Access covers Duôtile Iron ASTM A 536 Grade 4 Coatings FDA Approved fusion epoxy finish Fasteners Staiiiless Steel, 300 Series Elastomers EPDM (FDA approved) Buna Nitrile (FDA approved) Polymers NORYL'TM Springs Staiiless Steel, 300 series Features Sizes: 4", 6" , 8", 10" Maximum working water pressure 175 PSI Maximum working water 'temperature 140°F Hydrostatic test pressure 350 PSI End connections (Grooved for steel) AWWA C606 (Flange1J) ANSI B16.1 Class 125 Dimensions & Weights do not include pkg.) WEIGHT ______ MODEL LESS O$&Y OS&Y WITH WITH SIZE SHUTOFF GTE GATE BFLY BFLY VALVES (GF) (GXG) (GXF) (GXG) in. I mm lbs. kg lbs. '1kg lbs. kg lbs. I kg lbs. I kg 4 100 105 48 295 J134 271 123 175 79 153 69 6 150 174 79 474 215 452 20512781 126 248 112 8 20014021 182 1. 878 [398 824 374 592 269 546 1248 1 10 250 F420T191 1076f488 1018 462 1694 1315 636 1 288 Options (Suffixes can be combined) LI - with OS & Y gate valves (standard) LI L - less shut-off valves (grooved body connections) J LM - less water meter El - with gpm meter (standard) O - with cu ft/min meter G - with groove end gate valves J FG - with flanged inlet gate connection and grooved outlet gate connection LI FSC - with epoxy coated wye type strainer (flanged only) LI BG - with grooved end butterflyvalves with integral supervisory switches LI BF - with flanged end butterfly valves with integral supervisory switches LI P1 - with Post Indicator Gate Valve LI —509 - with AWWA C509 gate valves Accessories LI Repair kit (rubber only) LI Thermal expansion tank (Model XT) LI Valve setter (Model FLS or MJS or MJFS) LI Gate valve tamper switch (OSY-40) LI Flange by groove adapter (FLA) LI QT-SET Quick Test Fitting Set I- A-1 DIMENSIONS (approximate) MODEL B B B C C C 40 A NTH GATE WITH BFLY LESS GATE OS&Y OS&Y WITH BFLY D SIZE VALVES VALVES VALVES OPEN CLOSED VALVES in. I mm in. mm in. mm in. mm in. mm in. I mm in. mm in. I mm in. I mm 4 100 185/16 405 30 762 273/4 705 21 533 22 3/4 578 181/4 460 9 229 8 203 6 150 1811/16 475 351/2 902 321/8 816 25 635 301/8 765 233/4 603 101/4 260 10 254 8 200 29 73(7 46 1168 429/16 1081 347/16 845 373/4 959 291/4 743 12 305 13 330 10 250 29 7 471/2 1207 471/2 1207 347/16 845 453/4 1162 1 353/8 899 13 330 13 330 Zurn Industries, LLC i Wilkins 1747 Commerce Way, Paso Rolles, CA U.S.A. 93446 Ph. 855-663-9876, Fax 805-238-5766 In Canada I Zum Industries Limited 7900 Goreway Drive, Unit 10, Bfampton, Ontario L6T 5W5, 877-892-5216 wwwzurn.com Rev. F Date: 3/20 Document No. BF-450DA Product No. Model 450DA Page 1 of 2 DIMENSIONS approximate) Al SETTER Al SETTER MODEL SIZE END TO END TO END END FLS MJS in. I mm in. I mm in. mm 4 100 31 5/16 1 795 29.313 745 6 150 343/4 I 884 32.75 _2 8 200 1 47 I 1194 144.625 1133 10 250 51 I 1295 47 .ii 3000 4000 --- ROTECTIVE ENCLOSURE , WILKIN) SETTE OUTDOOR INSTALLATION P Flow Characteristics ORated Flow (established by approval agencies) MODEL 450DA4" & 6" (STANDARD & METRIC) FLOW RATES (us) 0.0 25.2 50.5 75.7 100.9 616 U) 0. U) U) 10 0 —J w U) U) w 0.0 103 0 U) 69 LU 34 U) w 0. )0 MUUtL4UUAW 1U (IANUAP(D 6 MtTKI(.) FLOW RATES (us) 0.0 , 63.1 126.2 189.3 252.4 615 103 U) (200mm) 0. 10 a t 1 I I 0. 0 1000 2000 FLOW RATES (GPM) Typical Installation Local codes shall govern installation requirements. To be installed in accordance with the manufacturer's in- structions and the latest edition of the Uniform Plumb- ing Code. Unless otherwise specified, the assembly shall be mounted above adequate drains with sufficient side clearance for testing and maintenance. The instal- lation shall be made so that no part of the unit can be submerged. Capacity thru chedule 40 Pipe (GPM) Pipesize 5ft/sec 7.5ftIsec lOft/sec 15ftlsec 2 1/2" 75 112 149 224 115 173 230 346 198 298 397 595 6" 450 675 900 1351 8" 780 1169 1559 2339 10" 1229 1843 2458 3687 Specifications The Double Check Dector Backflow Preventer shall be certified to NSF/ANSI 61, ASSE® Listed 1048 and sup- plied with full port OS & Y gate valves. The main body and access cover shall be epoxy coated ductile iron (ASTM A 536 Grade 4), the seat ring and check valve shall be NORYLTM, the stem shall be stainless steel (ASTM A 276) and the seat disc elastomers shall be EPDM. The checks shall be accessible for maintenance without remov- ing the device from the line. The Double Check Detector Backflow Preventer shall be a ZURN WILKINS Model 450DA. Zurn Industries, LLC I Wilkins 1747 Commerce Way, Paso Robles, CA U.S.A. 93446 Ph. 855-663-9876, Fax 805-238-5766 In Canada I Zurn Industries Limited 7900 Goreway Drive, Unit 10, Brampton, Ontario L6T 5W6, 877-892-5216 www.zurn.com I Page 2 of 2 I\1/ POTTER ROEMER CONNECTIONS (FDC) Model/Series No. F/RE PRO EXPOSED FIRE DEPT. INLET 571 0-5734 CONNECTIONS-CLAPPER TYPE SERIES Member of Morris Group Internationalse SPECIFICATIONS I I TWO-WAY WITH SINGLE CLAPPER, 300 PSI RATED Cast brass two-way inlet body, swing clapper and pin lug swivel. Back or angle outlet as selected by model number. Lettering as selected. Size 4" x 2-1/2" x 2-1/2". TWO-WAY WITH DOUBLE CLAPPER, 175 PSI RATED Cast brass two-way inlet body, drop clappers and pin lug swivels. Size and outlets selected by model number. Lettering as selected. MODEL 5710 (Shown) MODEL SELECTCN TWO-WAY WITH SINGLE CLAPPER 3 5710 Back Outlet (UL Listed) 1FM Li 5715 Angle Outlet (UL Listed) 4 FM TWO-WAY WITH DOUB1LE CLAPPER Li 5721 Back Outlet Li 5722 Back Outlet Li 5723 Back Outlet Li 5724 Back Outlet Li 5731 Angle Outlet Li 5732 Angle OUtlet Li 5733 Angle Outlet Li 5734 Angle Outlet PRODUCT OPTIONS FINISHES: Li -B Polished Brass Li -C Rough Chrome Plated Body Li -D Polished Chrome Plated THREADS: Li N.S.T. Li Other_ LETTERING AVAILABLE: Li AUTO. SPKR. U STANDPIPE Note: Refer to Model Dirpensional Chart for UL & FM Listing Call Potter Roamer - Fire Pro for currentiistings and approvals. Dimensions are subject to manufacturer's tolerance and may change without notice. Potter Roemer- y FI POTTER RE EQUIPMENT #7 AtA 1,IIIf' ROEMER/FIRE PRO Headquarters: Also in: Fire Pro assumes no responsibility for usp of void or -' .. P.O. Box 3527 New York (800) 526-4592 superceded data. © Copyright Potter Ro,mer- Fire Pro, City of Industry, CA Chicago (800) 547-3473 Member of Moms Group International Please visit potterroemer.com for most cwrent spen'ications — ri. ""' I tAS P E - !Y? 1J 91744 U.S.A. Atlanta (800) 762-0542 Los Angeles Area Miami (866) 961-3473 800-366-3473 Dallas (866) 644-3473 51105134 SERIES Date: 12/11/18 NFPA ' ' 626-8554890 www.potterroemer.com A WARNING: Cancer and Riproductive Harm - www.P65Warnings.ca.gov I&K / POTTER Model/Series No. ROEMER CONNECTIONS (FDC) L F/RE PRO EXPOSED FIRE DEPT. INLET 5710-5734 Member of Morris Group Internationatm CONNECTIONS-CLAPPER TYPE SERIES MODEL DIMENSIONS TWO-WAY WITH SINGLE CLAPPER 10 "I UL Listed File #44078 MODEL 5710 -5715 Model #S201B i. <c> APPROVED TWO-WAY WITH DOUBLE CLAPPER Outlet Approvals Outlet Approvals Size A #EX3314 B C D Back Model No. c®us LiTEo #6X3314 Angle Model No. c®us US1tD 5721 es 5731 Yes 4x2-1/2x2-1/2 7-1/2 11-1/2 8-1/2 11-1/2 5722 Yes 5732 Yes 6 x 2-1/2 x 2-1/2 9-1/2 10-1/2 9 10-3/4 5723 \es 5733 Yes 4 x 3 x 3 9-1/2 11-1/2 9-1/2 11 5724 Yes 5734 Yes 6 x 3 x 3 10 11 10-1/2 11 7-1I4 UL Listed File #EX13314 Model #A105 MODEL 5721 -5734 Call Potter Roamer- Fire Pro for current listings and approvals. Dimensions are subject to manufacturer's tolerance and may change without noticd Potter Roamer- - - FIRE EQUIPMENT it IIERS I,J$J4 A-k POTTERR M E'FIR PR Headquarters: Also In: Fire Pro assumes no responsibility for sos of void or - P.O. Box 3527 New York (800) 5264592 superseded data. © Copyright Potter Romer- Fire Pro, City of Industry, CA Chicago (800) 5473473 Member of Morris Group International tmrlease visit potterroemer.com for most current specifications. - - ,r..... . / ç4s P E ,\ 91744 U.S.A. Atlanta (800) 762-0542 Los Angeles rea Miami (866) 961-3473 Dallas 644-3473 51105134 SERIES De: 12/11/18 ji TW NFPA° \.. 800-366-3473 (866) 626-855-4890 www.potterroemer.com Cutaway View Showing Gasket Section - .. 622 Tapping Sleeve Certified to NSF®/ANSI 61-G Meets AWWA C223 Standards Recessed cavity for mating to lip on standard tapping valves per MSS SP60. Heavy welded steel outlet half. _3/4-inch NPT test plug. z_. Double-radius OU head special - alloy bolts At !or with Ia r IIAIIULdlIU flat washers. I' Snug-fitting heavy steel back half eliminates deflection without shims or pads Benefits a Roll resistant, self-energizing concave wedge gasket. Reduces inventory Built in rang means one sleeve fits both classes of cast iron or asbestos cement pipe. Smith-Blair Tapping Slee- ves are fast and easy to install with simple hand tools, require no caulking or special equipment and, may be used with any St andard t apping valve. The self-energizing gasket is designed to minimize rolling and binding during inst allation and has a generous cross section to assure a good seal every time. The built-in range of Smith- Blair Tapping Sleeves means one sleeve fits several classes of pipe. Ease of Installation No caulking, welding or special tools needed. A wrench to tighten bolts is the only tool required to install a sleeve on pipe. Non-Standard Sizes Available Sleeves with heavy flanges or for non-standard size pipe are available on request. Time Saving A normal crew can install and complete taps in less time than it takes to inst all a caulk type sleeve. Reinforces Pipe Sleeve design directly reinforces pipe without need of shims or pads.. .also weighs less than heavy cast iron sleeves. CC-620 3 Flanged Bolts C Size F B L 4 Run Pipe O.D. .*— C —a' - I *— D -- 5/16" 3/4,' NPT Test Plug Overall 00 Pipe O.D. + 6" Dimension 62Tapping Sleeve Certified to NSF®/ANSI 61-G Meets AWWA C223 Standards Smith-Blair® 62Z Tapping Sleeves consist of two sections of heavy welded steel that bolt together on the pip6i and seal against a concave wedge gasket around the t3p opening. The outlet half has a recessed flat faced flange to mate with standard tapping valves per MSS SF60 up through 12 inch size-on-size. For tap sizes 14-inch and above, flanges can be furnished to accommodate the valve requirements. The outlet half also has a 3/4 inch NFl test plug. Exclusive Concave Wedge Gasket Roll Resistant Will not roll or bind on installation. Self-Energizing Seal increases with line pressure. Generous Cross Section Assures a good seal even on rough or pitted pipe. Field Tested Field tests, as well as lab tests, have consistently proven wedge gasket performance superior to 0-ring, modified 0-Ring or flat gasket performance. Material Specifications Body: Carbon steel ASTM A283 Grade C. Optional: All 304 stainless steel. Flanges: AWWA C207 Class D, ANSI 150# drilling. Recessed for Tapping Valve Per MSS-SP 60. Optional: Other types of Flanges, threaded outlets; MJ Outlets. Gasket: Nitrile (Buna-N) NSF® 61 listed. Concave Wedge Gasket--compounded to resist--water, oil, acids, alkalies, most (aliphatic) hydro-carbon fluids and many chemicals. Temperatures up to 180°F. Bolts, Nuts High strength low alloy steel with heavy semi- & Washers:finished hexagon nuts to ASTM A-307 (ANSI A21.11) standards. Optional-type 304 stainless steel bolts and nuts are coated to prevent galling. Finish: Fusion bonded Flexi-Coat® epoxy per AWWA C213, coated to an average of 12 mil thickness. Material specifications are subject to change. 622 Tapping Sleeve Dimensional Data Outlet Nominal Body Thickness A (in) B (in) C (in) 0 (in) E F (in) Size Body Sze (in) 4 1/4" Top x 5 5 1/16 41/32 6 5/8 3/16 Bottom 6 3/8 12 5 51/16 419/32 8 5/8 8-30 3/8 12 5 51/16 419/32 6 3/4 6 3/8 12 5 71/16 61/18 8 5/8 6 8 -30 3/8 12 5 71/16 61/2 6 3/4 8 3/8 16 5 91/16 81/8 8 3/4 8 10-30 3/8 16 5 91/16 81/2 8 3/4 10 10-30 3/8 20 5 11 3/32 101/4 10 3/4 14-24 3/8 20 5 133/32 121/4 10 3/4 12 30: 3/8 24 5 133/32 12/1/4 12 3/4 Larger sizes and outlets aJailable on request. For MJ Outlets, replace the last 2 "00's in the middle eight digits with MJ. Example: 622-127504MJ-003. 4 CC-620 4-- 622 Tapping Sleeve . Certified to NSF®/ANSI 61-G Meets AWWA C223 Standards A5Efl5IJ5t4P Nominal Size of D Flexi-Coat® Epoxy Flexi-Coat® Epoxy Weight Pipe x Flanged Range (inches) with Alloy Bolts with Stainless Steel Bolts Each Catalog Number Catalog Number Outlet Pounds 4 x 4* V 4.50 622-04500400-203 V V 622-04500400-231 V 34 4 x 4* 4.80 622-04800400-203 622-04800400-231 34 4-5 x 6 V 5.00-5.22 622-05100400-203 622-05100400-231 34 6 x 4 V 6 57 6 73 622-06630400-003 622-06630400-031 71 6 x 6* - . 622-06630600-203 622-06630600-231 76 6 x ' - 6 90 7 20 622-06900400-003 622-06900400-031 71 6x6* . 622-06900600-203 622-06900600-231 76 6x4 7.07-7.40 622-07200400-003 622-07200400-031 71 6x6* ( 622-07200600-203 622-07200600-231 76 6 x 4 7.40-7.73 622-07450400-003 622-07450400-031 71 V 8 x 4 L 7.80-8.13 622-08000400-003 622-08000400-031 78 V 8 x 6 622-08000600-003 622-08000600-031 87 8 x 4 V 622-08630400-003 622-08630400-031 78 8 x 6 i 8.36-8.75 622-08630600-003 622-08630600-031 87 8x 8* 622-08630800-203 622-08630800-231 117 8 x 8* 8.73-9.12 622-08800800-203 622-08800800-231 78 8 x 4 '; 622-09050400-003 622-09050400-031 78 8 x 6 9.05-9.40 622-09050600-003 622-09050600-031 87 8 x 8* 622-09050800-203 622-09050800-231 117 8 x 4 622-09400400-003 622-09400400-031 78 8 x 6 9.27-9.69 622-09400600-003 622-09400600-031 87 8 x 8* 622-09400800-203 622-09400800-231 117 8-10 x4 622-10000400-003 622-10000400-031 82 8-10 x 6 9.68-10.10 622-10000600-003 622-10000600-031 94 8-lox 8 622-10000800-203 622-10000800-231 125 10x4 622-10750400-003 622-10750400-031 82 10x6 622-10750600-003 622-10750600-031 94 lOx 8 10. 5-10.88 622-10750800-003 622-10750800-031 125 10 10 622-10751000-203 622-10751000-231 138 10 x 4 622-11100400-003 622-11100400-031 82 10x6 ' 11.03-11.47 622-11100600-003 622-11100600-031 94 10 x 8 622-11100800-003 622-11100800-031 125 10 lo*,:. 622-11101000-203 622-11101000-231 138 10 x 4 622-11400400-003 622-11400400-031 82 10x6 11.3611V80 622-11400600-003 622-11400600-031 94 10x8 622-11400800-003 622-11400800-031 125 10 10* 622-11401000-203 622-11401000-231 138 10-12 x 4 622-12000400-003 622-12000400-031 97 10-12 x 6 622-12000600-003 622-12000600-031 103 10-12 x 8 11.76-12.20 622-12000800-003 622-12000800-031 135 10-12 x 10* 622-12001000-203 622-12001000-231 170 12 x 4 622-12750400-003 622-12750400-031 97 12 x 6 622-12750600-003 622-12750600-031 103 12 x 8 12.42-12.88 622-12750800-003 622-12750800-031 135 12 x 10 622-12751000-003 622-12751000-031 170 12 x 12* 622-12751200-203 622-12751200-231 201 *Size..onV.Size Taps Require a 1/2' undersize shell cutter. Larger Size-on-Size and smaller size Tapping Sleeves are available upon request. Also available in Ah stainless steel material. For MJ Outlets, replace the last 2 "00's in the middle eight digits with "MY'. Example: 622-127504MJ-003. FLANGED SPOOLS CUSTOM PIPE & COUPLING INC. FLANGED DUCTILE IRON PIPE Ductile iron'pipe is commonly fabricated for use as interior process piping in water and sewage treatment facilities and has been covered by ANSI standards since 1926. Under direction of Committee A/21 of AWWA, this standard is subject to periodic review and is updated to include fabricator practices reflecting current usage in the industry. Flanged ductile iron pipe is fabricated by means of threading the pipe and attaching threaded companion flanges in accordance with ANSI/AWWA C1 15/A21.15. Taper pipe threads in accordance with ANSI B2.1 table 15.1 and 152 of above standard. -J. Machine tightened flanges and pipe ends shall be faced after fabrication. Length, weight and fabrication mark, (if other than flange manufacturer) must appear on each piece of fabricated pipe. Reptinted w/PermiIon NAPF Standard #3-01 CPC (1-1-99) CUSTOM PIPE & COUPLING INC. FLANGES Class 125 Flanges Standard flanges are plain-faced without projection or raised faces and are furnished smooth or with shallow serrations (re: table 15.3 ANSJ/AWWA C115/A21. 1). Either ductil 1 -iron or gray-iron flanges may be used 'unless otherwise specified by the owner. Flanges shall conform to the respective chemical and physical properties specified for gray-iron and ductile iron fittings in ANSI/AWWA Cl 10/A21. 10, Standard for Ductile-Iron and Gray-Iron Fittings, 3 in. through 54 in., for Water and Other Liquids. Flanges are to be adequately marked as C. 1. or D. I., Class Rating, Manufacturer or Fabricator's mark if different from manufacturer. These flanges are adequate for water service of 250 psi working pressure. Bolt circle and bolt holes can be joined with Class 125 ANSI B16. 1 or Class 150 ANSI B 16.5 flanges. However, these flanges cannot be joined with Class 250 ANSI B16.1 flanges, flanged fittings and valves. Class 250 Flanges These flange§ as shown in ANSI B 16.1 are larger, thicker and possess different bolt circles and may have more bolt holes. They cannot be joined to Class 125 flanges. They are rated for 250 psi working pressure. 8" Class 250 8" Class 125 OD BC Th HL WT 15.09 13.00 1.56 12 51 13.50 OD 11.75 BC 1,12 TH 8 HL 30 WI 250 PSI 250 PSI WORKING PRESSURE WORKING PRESSURE Note: Class 250 flanges have raised faces. If Class 250 flanges have raised faces, they should not be mated with flat faced Class 250 flanges. Reprinted w/PerrniisIor NAPF Standard 03.02 CPC (1-1-99) CUSTOM PIPE & COUPLING INC. BASIC DIMENSIONS OF STANDARD TAPER PIPE THREAD FOR DUCTILE IRON PIPE I D Nom, Pipe Size A. Flange O.D. B. Flange Thickness C. Bolt Circle D. pipe 0.0. T. Nominal Thickness Die. Bolt Holes Bolt Size Number of Bolts 7.50 0.75 6.00 3.96 03$ % x 214 4 9.00 0.94 7.50 4.80 0.32 3114 %x3 8 6' 11.00 1.00 9.50 6.90 0.34 7/ x 314 8 8' 13.50 1.12 11.75 9.05 0.36 '4 1Ax314 8 10' 16.00 1.19 14.25 11.10 0.38 1 'fix 4 12 12' 19.00 1.25 17.00 13.20 0.40 1 'fix 4 12 14' . 21.00 1.38 18.75 15.30 0.42 1¼ 1 x 41/2 12 16' 23.50 1.44 21.25 17.40 0.43 1¼ 1 x4¼ 16 18' 25.00 1.56 22.75 19.50 0.44 11/4 1'4x5 16 20' 27.50 1.69 25.00 21.60 0.45 11/6 114 x 5 20 24' 32.00 1.88 29.50 25.80 0.47 1% 1114 x 5'/i 20 30' 38.75 2.12 36.00 32.00 0.51 1% 1¼x6¼ 28 36' 46.00 2.38 42.75 38.30 0.58 1% 1112 x 7 32 42' 53.00 2.62 49.50 44.50 0.65 1% 1¼ x 7112 36 48' • 59.5.0 2.75 56.00 50.80 0.72 1% 1¼ x 8 44 54' . 66.25 3.00 62.75 57.10 0.81 2 PA x 8112 44 NOTES All ductile iron pipe used with threaded flanges to have a minimum thickness of Class 53. Thickness of flanges have the following tolerance: 3" thru l2" - ±.12" -.065 14" thru 24" - i.1 9ffl - .095 30" thru 54" - ± .25" - .125 All ductile iron pipe sizes 3" lhru 54" to have American Standard Pipe Threads: 8 threads/in. on a taper of .75 in./ft. on diameter. Reprinted wIPermissk,ji NAPF Standard #3.03 CPO (1-1-99) CUSTOM PIPE & COUPLING INC. Other Flange Design Considerations There are design considerations for flanges not addressed by ANSI B 16.1 but which are integral design considerations for flanges (see ANSI/AWWA C1 15/A21.15 Table 15.3 and Figure 15.1). These include but are not limited to hub length and cavities between bolt holes. Loose Flanges Flanged pipe fabricated in accordance with these standards requires facing after machine tightening (ANSI/AWWA Cl15/A21.15 Section 15-9.2). It is therefore not recommended that flanges be ordered with flanges loose for field completion. Threaded Mechanical joint Adapters Currently many fabricators provide threaded on mechanical joint bells in lieu of static castings. These bells are produced from dimensions provided by ANSI/AWWA Cli 1/A21.11 and are threaded in accordance with ANSI/AWWA Cl 15/A21.15. Reprinted wlpermissián NAPE Standard #3-04 CPC (1-1-99) 1.4 23U Mec h i nical Joint Compact Fittings SUBM17TAL SIZES: 3" through 36" STANDARDS: PRESSURE RATING: 4NSI/A:350WA C153/A21 .53 3"-24" PSI; 30"-36" & fittings with flanged branches © 250 PSI NSF-61: Meets all requirements, UL Certified COATING: ANSI/AWWA C104/A21 .4 and tnemec 140-1211 CEMENT LINING: 4NSI/AWWA C104/A21.4, Double available EPDXY COATING: ANSI/AWWA Cl16/A21.16 BARE: Available BOLTS: 4NSI/AWWA 1111/A21 .11 INSTALLATION: IWWA C600 K. i DC F A K' JOINT DIMENSIONS IN INCHES BOLTS Size ADia. B CDia. DDia. FDia. 0 JDia. ICDia. K2 Dia. L M S T X Dia. Size No. 3 3.96 2.50 4.841 4.94 4.06 28° 6.19 7.62 7.69 .58 .62 .39 .33 /8X3 4 4 4.80 2.50 5.92 6.02 4.90 280 7.50 9.06 9.12 .60 .75 .39 .34 /4X3'/2 4 6 6.90 2.50 8.C2 8.12 7.00 280 9.50 11.06 11.12 .63 .88 .43 .36 /8 3/4X3h/2 6 8 9.05 2.50 10.14 10.27 9.15 280 11.75 13.31 13.37 .66 1.00 .45 .38 7/8 3/4x31/2 6 10 11.10 2.50 12.2 12.34 11.20 28° 14.00 15.62 15.62 .70 1.00 .47 .40 7 /8 /4x3/2 8 12 13.20 2.50 14.32 14.44 13.30 280 16.25 17.88 17.88 .73 1.00 .49 .42 /8 /4X3'/2 8 14 15.30 3.50 16.40 16.54 15.44 280 18.75 20.31 20.25 .79 1.25 .56 .47 /4X4 10 16 17.40 3.50 18.56 18.64 17.54 280 21.00 22.56 22.50 .85 1.31 .57 .50 /8 /4x4 12 18 19.50 3.50 20.66 20.74 19.64 28° 23.25 24.83 24.75 1.00 1.38 .68 .54 7/8 /4x4 12 20 21.60 3.50 22.70 22.84 21.74 280 25.50 27.08 27.08 1.02 1.44 .69 .57 /8 /4X4 14 24 25.80 3.50 26.99 27.04 25.94 28° 30.00 31.58 31.50 1.02 1.56 .75 .61 7 /8 3/4x4'/2 16 30 32.00 4.00 33.29 33.46 32.17 200 36.88 39.12 39.12 1.31 2.00 .82 .66 1 /8 1x5'/2 20 36 38.30 4.00 39.9 39.76 38.47 200 43.75 46.00 46.00 1.45 2.00 1.00 .74 11/8 1x51/2 24 [MADE IN THE ] Tyler Pipe/Utilities Division • P.O. Box 2027 'Tyler, Texas 75710 • (903) 882-5511 [USAX Unibn Foundry Company P.O. Box 309 9 Anniston, Alabama 36202 • (256) 236-7901 IL L C 1 10 FLANGED FITTINGS NN!!ZIiffi Z U SIZES: 2" through 30" STANDARlS: ANSI/AWWA C110/A21.10 PRESSURE RATING: 250 PSI NSF-61: Meets all requirements, UL Certified COATING ANSI/AWWA C104/A21 .4 AND Inemec 140-1211 CEMENT UNING: ANSI/AWWA Cl 04/A21.4 EPDXY COATING: ANSI/AWWA C1 16/A21.16 BARE: Available FLANGES:., ANSI CLASS 125 B16.1 FLANGE 1-UCKNESS: ANSI/AWWA Cl15/A21.15; STANDARD CLASS 125 TEMPLATE FOR DRILLING BOLT HOLES FLANGE DETAILS Nominal Dia. of Flange \ I Pipe Size Flange Bolt Thickness Bolt Hole Number Bolt Dia. \ O\ Inch 0. D. Circle I Diameter of Bolts and Lengths j j B.C. 2 6 - 4.75 .62 .75 4 5/8 x 2/4 7.5 6 .75 .75 4 5/x2'/2 4 9 75 .94 .75 8 5/8 X3 6 11 9.5 1.00 .875 8 3/4 x3'/2 8 13.5 11.75 1.12 .875 8 3/4 x3'/2 10 16 14.25 1.19 1.00 12 7/8 x4 12 19 17 1.25 1.00 12 7/x4 14 21 18.75 1.38 1.125 12 1 x4'/2 16 23.5 21.25 1.44 1.125 16 1 x4'/2 18 25 22.75 1.56 1.25 16 1'/8 x5 20 27.5 25 1.69 1.25 20 1'/8 x5 24 32 29.5 1.88 1.375 20 1 VX 5'/2 30 38.75 36 2.12 1.375 28 11/4 x6'/2 NOTE: Drilling templates are in multiples of four, so that fittings may be made to face in any quarter. Bolt holes shall straddle the center line. r MADE IN THE Tyler Pipe/Utilities Division • P.O. Box 2027 'Tyler, Texas 75710 • (903) 882-5511 I.-USA j Un on Foundry Company • P.O. Box 309 9 Anniston, Alabama 36202 • (256) 236-7901