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5592 EL CAMINO REAL; ; FPC2019-0252; Permit
ty of PERMET REPORT Car (i lsbad =Pe-rl-rjLtjl~- Print Date: 11/30/2020 Permit No: FPC2019-0252 Job Address: 5592 EL CAMINO REAL, CARLSBAD, CA 92008-7120 Status: Closed - Finaled Permit Type: FIRE-Construction Commercial Work Class: Underground Fire Parcel #: 2090605600 Track #: Applied: 10/29/2019 Valuation: $11,713,453.53 Lot #: Issued: 12/17/2019 Occupancy Group: Project #: DEV2016-0053 Finaled Close Out: 11/23/2020 #of Dwelling Units: Plan U: Bedrooms: Construction Type: Bathrooms: Orig. Plan Check U: Inspector: Plan Check U: Final Inspection: Project Title: SUMMIT SENIOR CARLSBAD Description: CARLSBAD SENIOR HOUSING -UNDERGROUND PLANS FPContractor: INNOVATIVE FIRE PROTECTION INC 8779 COTTONWOOD AVE, U STE 101 SANTEE, CA 92071-4457 (619) 593-8200 FEE AMOUNT FIRE Underground Piping with up to 4 Hyds/Risers $756.00 Total Fees: $756.00 Total Payments To Date: $756.00 Balance Due: $0.00 Fire Department Page 1 of 1 1635 Faraday Avenue, Carlsbad CA 92008-7314 1 760-602-4665 1 760-602-8561 f I www.carlsbadca.gov FFC9-019 No. 206 CARLSBAD FIRE DEPARTMENT Fire Prevention Division 1635 Faraday Avenue - Carlsbad, CA 92008 760.602.4665 WATER AVAILABILITY FORM SECTION A: TO BE COMPLETED BY CUSTOMER PROJECT NAME: SR#: (Assigned upon plan submittal) PROJECT ADDRESS: 5592 El Camino Real (APN 209-060-56-00) CITY: Carlsbad PHONE: ( ) FAX NUMBER: Largest Building (ft.2): Sprinkled? Construction Type:__________________ SECTION B: TO BE COMPLETED BY LOCAL WATER COMPANY. CUSTOMER TO PROVIDE RESULTS TO CFD. Water Purveyor: City of Carlsbad Location of test (reference map required): El Camino Real north of Cougar Drive TEST INFORMATION IS VALID FOR 6 MONTHS FROM DATE PERFORMED Flow Test Results Static pressure: 106 PSI Hydrant Number (if applicable):H56 Elevation of test: 246 Feet Main Size: 12 INCH Pressure Zone 490 Feet Date/Timeof Test - PitotTubeReading P CorresponthngFlow GPM Total Flow: 3,800 GPM Residual Pressure 86 PSI At peak demand . this water system is capable of providing a fire flow discharge at 20 psi in excess of 8,000 gpm. However, this exceeds the City's velocity criteria of 10 fps. Therefore, the maximum available fire flow that satisfies both the pressure and velocity criteria is 3,800 gpm. Note: If the water availability information was obtained in a manner other than a flow test (i.e. computer modeling), fill out the information above as applicable and check here: x Name: Jennifer R. Mael, P.E. Eng. Lic. No. (if applicable): Signature: Title/Org: ct Manager Date: 11/25/2019 Legend Pipe N 375+ ZONE -490 Foxtail Loop / I 490/375 PRS / Project Site /Io" ; 0. \ Fire Flow Test a \ Location /4 / \ #206 5592 El Camino Real - Fire Flow Analysis Pc"2D i Cl - 022- INNOVATIVE - FIRE PROTECTION, INC Carlsbaf .1.71., o,"entor Aous.,.:'ng 5592 El Camino Real Carlsbad, Ca. 92008 FPC20I 9-0252 5592 EL CAM INO REAL CARLSBAD SENIOR HOUSING - UNDERGROUND PLANS DEV20 16-0053 2090605600 10/29/2019 FPC20I9-0252 8779 Cottonwood Ave., Ste. 101 - Santee, CA 92071 - 619.593.8200 - 619.593.9133 ifpinc.net - CA License #C.16J11148 A.. IN NOVATFVE FIRE PROTECTION, INC. - IM124-1 "111F m4(l) III 111i I Mll~~Mlll- Fittings 779 Cottonwood Ave Ste 101 Santee, CA 92071 T 619-593,8200 FAX: 619.5939133 ifpinc net CA License #C.16.711148 8779 Cottonwood Ave.. Ste. 101 - Santee. CA 92071 - 019.593.8200 - F. ' 619.593.9133 ifpnc.net License C.16.711148 \\\ v// . E,- Assembly Mark ID.: Inside Dameter E, Distan between 1st Insertion! O.D.: Outside Diameter Assembly Mark to the end of spigot. T.: Wall Thickness E2 : Distance between 2nd Insertion! D9 : Bell Outside Diameter Assembly Mark to the end of spigot. Product Standard: ANSl!AWWA C900 Pipe Compound: ASTM D1784 Cells Class 12454 Gasket: ASTM F477 Integral Bell Joint: ASTM D3139 Certifications: ANSI/NSF Standard 61, UL Standard 1285 Pipe Length: 20 feet (+1- 1") laying length, AWWA C605 Installation: JM Eagle" Installation Guide JMagIe DELIVERING GOOD WATER TO YOU *IIJI 1111,11 e! PIPE SIZE IN) AVERAGE 0.0, (IN) NOM. ID. (IN) MIN. T. IN IN APPROX. D (IN) APP OX WEIGHT (LBS/VT) Rated psi 305 (DR 14) 4 4.80 4.07 0.343 4.5 5.5 6.17 3.2 6 6.90 5.86 0.493 5.25 6.25 8.87 6.7 8 9.05 7.68 0.646 6.25 7.25 11.63 11.6 16 17.40 14.85 1.242 71/8 8 m 21.68 43.77 Rated 235 psi (DR 18) 4 4.80 4.23 0.267 4.5 5.5 5.87 2.6 6 6.90 6.09 0.383 5.25 6.25 8.43 5.3 8 9.05 7.98 0.503 6.25 7.25 11.06 9.2 10 11.10 9.79 0.617 7.25 8.25 13.57 13,9 12 13.20 1 11.65 0.733 8.25 9.25 1 16.13 19.7 14 15.30 1 13.50 0.850 71/8 81/1, 1 19.00 26.75 16 17.40 15.35 0.967 8 1/2 9 1/4 21.62 34.86 18 19.50 17.20 1.083 83/8 91/8 24.22 48.95 20 21.60 19.06 1.200 9 101/8 26.85 54.22 24 25.80 22.76 1.433 10 111/4 32.06 77.97 30 32.00 28.23 1.778 11 7/8 1 13 i/8 1 37.81 117.82 Rated 200 psi (OR 21)* 14 15.30 13.75 0.729 7 1/8 8 11e 18.22 23.07 16 17.40 15.64 0.829 8 1/2 9 1/2 20.72 30.04 18 19.50 17.53 0.929 83/8 9 1/5 23.22 37.27 20 21.60 19.42 1.029 9 10 1/5 25.72 46.71 24 25.80 23.19 1.229 10 111/4 30.72 67.53 30 32.00 28.77 1.524 11 7/5 131/s 38.10 103.71 36 38.30 34.43 1.824 123/s 14 1/8 45.60 152.16 PIPE SIZE (IN) AVERAGE O.D. (IN) NOM, ID. IN) MIN. T. IN IN APPROX. 0' (IN) APP OX, WEIGHT (LBS/FT( Rated 165 oW (DR 25) 4 4.80 4.39 0.192 4.5 1 5.5 5.57 1.9 6 6.90 6.31 0.276 5.25 6.25 8.00 3.9 8 9.05 8.28 0.362 6.25 7.25 10.50 6.7 10 11.10 10.16 0.444 7.25 8.25 12.88 10.1 12 13.20 12.08 0.528 8.25 9.25 15.31 14.4 14 15.30 14.00 0.612 71/s 81/8 17.94 19.48 16 17.40 15.92 0.696 8 1/2 9 1/2 20.41 25.38 18 19.50 17.85 0.780 83/s 9 1/5 22.87 31.99 20 21.60 19.77 0.864 9 10 1,8 25.34 39.46 24 25.80 23.61 1.032 10 111/4 30.27 56.98 30 32.00 29.29 1.280 11 7/5 131/s 37.12 88.49 36 38.30 35.05 1.532 123/s 14 1/8 44.43 128.41 42 44.50 40.73 1.780 14 1/5 163/s 51.85 176.02 48* 50.80 46.49 2.032 147/s 173/8 58.93 231.22 Rated 125 psi (OR 32.5)* 14 15.30 14.30 0.471 71/8 81/8 17.48 15.14 16 17.40 16.27 0.535 8 1/2 9 1/2 19.88 19.63 18 19,50 18.23 0.600 83/s 91/8 23.30 24.75 20 21.60 20.19 0.665 9 10 1/8 24.38 30.54 24 25.80 24.12 0.794 10 111/4 29.47 44.11 30 32.00 29.91 0.985 11 7/5 131/8 36.55 68.45 36 38.30 35.80 1.178 123/s 14 1/8 43.10 99.22 48 50.80 47.49 1.563 147/s 1 173/s 57.61 178.49 Rated 100 psi (DR 41) 14 15.30 14.52 0.37 7 1/8 8 1/8 1 16.07 12.01 16 17.40 16.51 0.42 8 1/2 9 1/2 18.28 15.63 18 19.50 18.50 0.47 83/8 9 1/8 20.49 19.72 20 21.60 20.49 0.52 9 10 1/8 22.70 24.31 24 25.80 24.48 0.62 10 111/4 27.11 35.10 30 1 32.00 30.35 0.78 11 7/8 13 1/8 36.12 54.65 36 38.30 36.30 0.93 12 3/8 14 1/5 42.60 78.97 42 44.50 42.18 1.08 141/8 163/s 50.34 108.19 48 50.80 48.14 1.23 14 7/8 173/5 56.98 142.10 Rated 80 psi (DR 51)* 30 32.00 30.67 0.627 11 7/5 131/8 35.77 44.08 36 38.30 36.71 0.751 123/s 14 1/8 42.15 64.32 42 44.50 42.65 0.872 14 1/5 16 3/8 49.85 88.10 48 50.80 48.69 0.996 147/s 173/s 56.43 115.79 Consult JM Eagle for CSA and other listing availability prior to shipment. Note: 'FM Approvals Pressure Class 185 psi for OR 18 and 250 psi for DR 14. 'Contact your JM Eagle sales representative for location availability. Revived 1/27/201? This v,format,on may have been updated. Please download the elect version at wvLw4msagie.yoIw'2nc.sh5Iy. Boltiess restrained joint systems • Multiple design options available from 3'-36' Fast and easy installation • 350 psi pressure rating • Independently tested SURE STOPu GASKET FOR TYTON® JOINT Size In. Rating psi Deflection Degrees 3 350 5. 4 350 5 6 8 350 5 10 350 51- 12 350 5 14 350 4 16 350 4 18 350 4 20 350 2.5 24 ..... 350 .. 2.5' SURE STOP 350° GASKETS are SURE STOP 350° GASKETS available in sizes 3 in. -24 in., and are NSF 61 approved, UL listed, with a rating of 350 psi they will and FM approved. meet or exceed the capabilities of ductile iron pipe, valves, and fittings. FM Rating: 4 in.- 6 in. = 250 psi 181n.-24 in. = 200 psi APPLICATION NOTES 1. For ductile iron applications utilizing TYT0N pipe, vales, and fittings made to AWWA specifications. 2. In cold weather assembly maintain the temperature of the gasket above 40° F. 3. The socket of the joint should be clean and free of debris or significant corrosion. 4. Gasket should be properly seated in the bell socket. 5. Keep the pipe and joint in alignment during assembly. If installed out of alignment, the gasket can be pushed out of position, creating the potential for leaks or failure. 6. If deflection is wanted in the joint, deflect before fully inserting the joint. 7. Some extension of the joist will occur when pressurized. To avoid this, the joint ohoald be pulled out after assembly to 'set" the stainless steel teeth in the inserted pipe. 8. Once assembled, the joint can be disassembled using steel shims. 9. When cut pipe is used, the following steps are required: Ensure that the spigot end is properly beveled Mark the joint depth on the spigot unit is clear when the joint is fully inserted. Ensure that the pipe meets the required dimensional tolerances. 10. Do not reuse SURE STOP 350® GASKETS, as they may have been camsged daring any previous installation or during removal. 11. Do not use SURE STOP 350° GASKETS to conduct electricity through the pipe joint, as they could be damaged and fail. 12. Do not use SURE STOP 35011 GASKETS in above ground applications. 13. Do not use SURE STOP 350° GASKETS with thick coating on the pipe exterior. 14. If SURE STOP 350 GASKETS are used in straight casings, you must pull the pipe through the casing. Do not push the pipe. FIELD CUT PIPE When pipe is cut in the field, the cut end may be readily conditioned so that it can be used to make up the next joint. The outside of the Cut end should be beveled shout 1/4-inch at an angle of shout 30 degrees (Figure 1). This can be quite easily done with a coarse file or a portable ilr grinder. The operation removes any sharp, rough Figure I edges which otherwise might damage the gasket. When ductile iron pipe 14 in. and larger is to be cut in the field, the material should be ordered as "GAUGED FULL LENGTH". Pipe that is "gauged full length" is specially marked to avoid confusion. The ANSI/AWWA standard for ductile iron pipe requires factory gauging of the spigot end. Accordingly, pipe selected for field cutting should also be field gauged in the locution of the cut and found to be within the tolerances shown in Table 1. In the field, a mechanical joint gland can be used as a gauging device. njvf? ' McWANE rncwaneductie.com DUCTILE PUSH-ON JOINT PIPE Maximum Allowable Joint Deflection Pipe Size In; Y-Maximum Joint Deflection in Degrees X Deflection in Inches 18ft,Lenth Approximate Radius in ft of Genie Produced by Succession ' afJointslBftLcngth 50 19 205 4 5° 19 205 6 5° 19 205 8 50 19 205 10 5° 19 205 12 5° 19 205 14 51 - 19 205 - 16 50 19 205 18 S. 19 205 20 5° 19 205 24 5° 19 205 30 5° 19 205 36 4° 15 260 MAXIMUM DEFLECTION FOR FULL LENGTH PIPE MECHANICAL JOINT PIPE Maximum Allowable Joint Deflection Pipe Size In. V-Maximum Joint Deflection in Degrees X Deflection in Incites 18 ft. I.ength Approximate Radius in of . ° CurveProduced by of Joints 18 ft. Length 6 .707' 27 145 8 5°-21' 20 195 10 5c,-21'20 195 12 5°21' 20 195 14 31_35' 13.5 285 16 3°-35' 13.5 285 18 3°-0' 11 340 20 3°-0' 11 340 24 2°-23' 9 450 TABLE 1: SUITABLE PIPE DIAMETERS FOR FIELD CUTS AND RESTRAINED JOINT FIELD FABRICATION Pipe Size In. Miii, Pipe. Diameter lit. Max. Pipe Diameter In. " Mix. Pipe , Circumference In. ..; . Max. Pipe Circumference In. 4 3.11 4.74 4.112 4.86 12-1/4. 14-29/32 12-5/8 15.9/32 6 6.84 6.95 - 21.1/2 214,8 8.99 nit 28-1/4 28-5/8 0 11,04 II lb 34-I1_16 1.1 13.14 13,26 41-9/32 41-21/32 14 - 15,22 . 15.35 47.13/18 48-7/32 16 17.32 17.45 54'13/32 54-13116 10 18.42 ___.• 111.95 61 .. 61-13132 20 21.52 21.65 67.19/32 68 24 25.72 25,05 86-13/16 1 81-7/32 30 31.94 3208. 100-11/32 100-25/32 36 38.24 30.38 120-1/8 . 120-11/16 Above Table Based oil ANSi/Attn/VA C15tjA21 .51 Guidelines for Posh-On Juints, THE BACKHOE METHOD OF ASSEMBLY A backhoe may be used to assemble pipe of intermediate and larger sizes. The plain end of the pipe should be carefully guided by hand into the bell of the previously assembled pipe. The bucket of the backhoe may then be used to push the pipe until fully seated. A timber header should be used between the pipe and backhoe bucket to avoid damage to the pipe. TYTON® JOINT PIPE A "'--' B "-'--NOMINAL LAYING LENGTH -...-----....-- Tyton® Joint Pipe Size In. - Pipe Thickness In. Outside Diameter .*Dimensions In. From To In. A B 3 .25 .40 3.96 5.80 3.00 4 .25 .41 4.80 7.10 3.15 - .25 .43 6.90 8.63 3.38 .25 .45 9.05 10.94 3.69 10 .26 .47 11.10 13.32 3,75 12 .28 .49 13.20 15.06 3.75 14 .28 .51 15.30 17.80 5.00 16 .30 .52 17.40 19.98 5.00 18 .31 .53 19.50 22.00 5.00 20 .33 .54 21.60 24.12 5.25 24 .33 .56 25.80 . 28.43 5.50 30 .34 .63 32.00 35.40 6.55 36 .38 .73 38.30 41.84 7.00 Nominal laying length is 18 ft. • Pipe Size In, Thickness Pipe O.D. • Retainer O.D. fUll Length Weight- Lb** Safe End Pull Lb. Class 1A21.51) - As Shipped Under Water Full of Air I Full of Water .6 55 AD 6.90 1 13.88 545 240 1 465 5000. 8 55 .42 9.05 16.63 770 240 655 70,000 10 55 .44 11.10 19.13 1005 220 860 95,000 12 55 .46 13.20 22.00 1270 155 1080 120,000 14 56 .51 15.30 24.50 1655 160 1410 15.000 16 56 .52 17.40 27.00 1990 45 1685 165,000 18 56 .53 18.50 30.00 2375 . -70 . 2015 195,000 58* - 8 2560 110 2170 20 56 .54 21.60 32.75 2810 -200 2375 210,000 59* - .53 3110 100 2635 24 56 .56 25.80 38.25 3700 -620 3110 260,000 62* - .74 4415 95 3715 30 58 .71 32.00 46.25 5855 -900 4920 335,000 61* - .83 6435 -180 5360 36 57 .78 .3 380 54.25 8145 1300 6880 400000 59* - 39 8125 -725 7330 Thickness required to overcome buoyancy. Weights listed are for 18-0" laying lengths. Nominal full lengths vary by size. Pipe, Bell, Ball and Retainer are ductile iron. Dimensions and weights are subject to manufacturing tolerances. tin. -24 in. pressure rating: 350 psi 30 in. -36 in. pressure rating: 250 psi MECHANICAL JOINT PIPE K, j '----8 - NOfiO4ALLAYlNc i'GTH Pipe Size In. Pipe Thickness In. 0ide Diameter .. . *Dimensions in. . . Bolts Bell Weight Lb. In. Gtand Bolts Gasket Weight Lb. - * From To In. B - - J - Ki - K2 - No. Size I In. Length' 3 .25 .40 3.96 2.50 6.19 .7.62 769 4 0,8 . 3 . fl 7 4 .26 .41 4.80 2.50 7.50 9.06 9.12 4 3/4 312 16 10 6 . .25 .43 690 2.50 9.50 11.06 11112 6 . 3/4 3-1/2 18 16 8 .27 .45 9.05 2.50 111.75 13.31 13.37 6 3/4 4 24 25 10 .29 .47 11.10 2.50 14.00 15.62 15.62 8 3/4 4 31 30 12 .31 .49 13.20 2.50 16.25 17.88 17.88 8 3/4 4 37 40 14 .33 .51 15.30 3.50 18,75 20.25 2015 10 3/4 4-1/2 61 45 16 .34 .52 17.40 3.50 21.00 22.50 22.50 12 3/4 4-1/2 74 55 18 .35 .53 19.50 3.50 23.25 24.75 24.75 12 314 4-1/2 85 65 ::2:0]:.3j=54 21.60 1 3.50 125.50 27.00 27.00 14 3/4 4-1/2 98 85 24 1 .38 1 66 2580 1 3.5 0 30.00 31.50 31.50 16 i I3/4 5 123 105 Nominal laying length is 18 ft. Weight shown for regular grey cast iron follower gland, corton bolts and rubber gasket. I'Ji Ii Ilk 11 iEl1fDI1 III1l BALL AND SOCKET JOINT PIPE 3 THROUGH 36"_ PUSH-ON JOINT DUCTILE IRON PIPE Pipe Size In. Pressure Class 551 Nominal Thickness In, Wtof Barrel Tyton®Jont_______ t Lb, Wt. of Bell Lb Wt' Per gt . Lb. Avg. Wt. Per FtA Lb. 3 350 0.25 3.96 8.90 7.00 185 9.20 4 350 0.25 4.80 10.90 9.00 225 11.30 6 350 0.25 6.90 16.00 11.00 300 16.60 8 350 0.25 9.05 21.10 17.00 395 22.00 10 350 0.26. . 11.10 27.10 2400 510 28.40 12 350 0.28 13.20 34.80 29.00 655 36.40 250 0.28 15.30 40.40 45.00 770 42.90 14 300 0.30 15.30 43.30 45.00 825 45.80 350 0.31; 15.30 44.70 45.00 850 47.20 250 0.30 17.40 49.30 54.00 940 52.30 16 300 0.32 17.40 52.50 54.00 1000 55.50 350 0.34 17.40 55.80 54.00 1060 58.80 250 0.31 19.50 57.20 59.00 1090 60.50 18 300 0.34 19.50 62.60 59.00 1185 65.90 350 0.36 19.50 66.20 59.00 1250 69.50 250 0.33 21.60 67.50 74.00 1290 71.60 20 300 0.36 21.60 73.50 74.00 1395 77.60 350 0.38 21.60 77.50 74.00 1470 81.60 200 0.33 25.80 80.80 95.00 1550 86.10 250 0.37 .. 25.80 90.50 95.00 1725 95.80 24 300 0.40 25.80 97.70 95.00 1855 103.00 350 0.43 25.80 104.90 1 95.00 1985 110.20 150 0.34 32.00 103.50 139.00 2000 111.20 200 0.38 32.00 115.50 139.00 2220 123.20 30** 250 0.42 32.00 127.50 . 139.00 2435 135.20 300 0.45 32.00 136.50 139.00 2595 144.20 350 0.49 32.00 148.40 139.00 2810 156.10 150 0.38 38.30 133.50 184.00 2675 140.70 200 .8.42 38.30 152.90 184,00 2935 163.10 36** 250 0.47 38.30 . 370.90 184.00 3260 181.10 300 8.51 38.30 185.30 184.00 3520 195.50 350 8.58 38.30 203.20 184.00 • 3840 213.40 t Including bell; calculated weight of pipe rounded off to the nearest 5 It. 4 Including bell; average weight per foot, based on calculated weight of pipe before rounding. Tolerances of 00 of spigot end: 3-12 in. = +0.06 in. & -0.06 in.; 14-24 in. = +0.05 in. & -0.08 in.; 30-36 in. = +0.08 in. & -0.06 in, Fastite5 Joint TR FLEX® RESTRAINED JOINT PIPE vnaw,/M ~ /1~ Im - Pipe Size In. ePressure Rating . psi A - 8 I C # of 0.1 Locking Segments dIet Rubber Segments Retainers Max Deflection Degrees Pullout 1 In. - . 4 350 4,80 7.28 4$4. 2 .......1 . 5 0.03 6 350 90 92 fl 2 1 5 004 8 350 9.05 11.93 5.82 2 1 5 0.04 350 11.10 13.20 14.37 6.03 6.30 2 4 1 2 2 5 5 3-14 0.05 0.06 12 350 16.68 14 350 15.30 19.16 7.75 4 0.05 16 .350 17.40 21.46 7.95 4 2 31/4 009 18 350 19.50 23.76 26.04 8.19 8.40 1 4 2 2 3 2-1'2 0.05 20 350 21.60 0.05 24 30 25.80 30.61 8.86 8 4 2-1/4 0.05 30 250 32.00 36.88 10.28 8 4 1-34 0.05 36 250 38.30 43.85 10.87 8 4 1-1/2 0.05 The TR FLEX" Restrained Joint has a working pressure rating equivalentto the working pressure rating of the parent pipe with a maximum working pressure rating of 350 psi for 4 in. through 24 in. and 250 psi for 30 in. through 36 in. NOTE; These detections are based on joints with nominal dimensions. SUPER-LOCK® RESTRAINED JOINT PIPE TYTON15 JOINT PIPE Sizes 6'24'' FASTITE JOINT PIPE 30" Size Pipe Size In *Pressure Rating psi Deflection A B Degrees Inches in 118111 Pipe O.D. Retainer O.D. 6 350 4: 15 6.90 1175 8 10 350 350 4 415 15 9.05 11.10 13.20 14.38 16.75 19.13 12 350 1 4 15 14 16 350 350 3 3 11 11 15.30 17.40 21.75 24.00 18 350 3 ii 19.50 26.38 20 350 3 11 21.60 28.63 - 24 -- 350 3 11 - 25.80 32.00 .33.75 40.13 30 250 3 11 ri the 14 in. and larger sizes, pressure rating is limited to the rating at the pipe barrel thickness selected. Dimensions subject to manufacturing tolerances. THRUST-LOCKTM BOLTLESS RESTRAINED JOINT PIPE i1 4 Thrust-Lock, M Boitless Restrained Joint Pipe Size IL Pressure - Ratir J psi Deflection A . B.; C Degrees Inches in 18ft Pipe O.D. Bell O.D. Spigot Socket 6 350 4' 15 6.90 10.187 541 8 35C 4 15 9.05 13.187 5.57 10 35t 4 15 11.10 15.187 5.88 12 350 4 15 13.20 17.250 6.13 14 350' 4 15 15.30 20.625 7.63 16 350 4 15 17.40 22.375 7.88 18 350 4 15 19.50 25.125 8.13 20 350 4 15 21.60 27.250 8.38 24 35C 4 15 25.80 31.562 8.63 30 25C 2 7 32.00 39.06 10.53 *The THRlJSTLOCKTM Restrained Joint has a working pressure rating equivalent to the working pressure rating of the par.snt pipe with a maximum working pressure rating 01350 psi for 6 in. through 24 in. and 250 psi ior 30 in. NOTE; These deflections are based on is nts with nominal dimensions. RATED WORKING PRESSURE AND MAXIMUM DEPTH OF COVER Pipe Size *Prosimfe Rating In, psi - No I ThicknessMina In, Laying Conditions Type 1 Trench Type 2 Trench Type 3 Trench Type 4 Trench Type 5 Trench Maximum depth of cover :I;--ft 3 350 0.25 78 88 99 1005 1005 4 350 0.25 53 61 69 85 1005 6 350 15 26 31 3/ '3" 65 8 350 0.25 16 20 25 34 50 10 350 = 0.26 11n 15 18 28 . 45 12 350 0,28 10 15 19 28 44 250 0.28 ft 11 15 23 36 14 300 0.30 . It 13 17 26 . .42 350 0.31 It 14 19 27 44 250 0.30 tt 11 15 24 34 16 300 0.32 ft 13 17 26 39 350 0.34 tt 15 20 28 44 250 0.31 ft 10 14 22 31 18 300 0.34 II 13 17 26 56 350 0.36 It 05 19 28 41 250 0.33 tt 10 14 22 30 20 300 0.36 tt 13 17 26 35 350 0.38 tt 15 19 28 38 200 0.33 ft &*v 12 17 25 250 0.37 It fl 15 20 29 24 3007 0.40 It 13 17 24 32 350 0.43 ft 15 19 28 37 150 0.34 ft -- 9 14 22 200 0.38 ft 8°'° 12 16 24 30 250 0.42 ft 11 15 19 27 300 0.45 ft 12 16 21 29 350 0.49 ft 15 19 25 33 150 028 ft 9 14 21 200 - 0,42 tt 3.* 12 16 23 36 250 0.47 .04 10 14 18 25 300 - 031 ft 12 . 16 20 28 058 It 15• . .19 ... 24 32 An allowance for a sir'gle H-20 truck with 1.5 impact factor is included for all depths of cover. § Calculated maximum cepth of cover exceeds 100 ft. (30.5 m). MrninrLtrn allowable ds pth of cover is 3 ft. (0.9 m). ft For pipe 14 in. 1350 mirl and larger, ccnsideration should be given to the use of laying conditions other than Type 1. NOTE: Per ANSI/AWWA C1 50/A21,50 the thicknesses above include the 0.08 in. service allowance and the casting tolerance listed below by size ranges: CASTING SIZE TOLERANCES (Inches) (Inches) -0.05 10-12 -0.06 14-36 .-0.07 TYTON® AND FASTITP PUSH-ON JOINTS ASSEMBLY INSTRUCTIONS Step 1. Thoroughly clean out the bell with special attention to the gasket recess. Remove any foreign material or excess paint. Glean the spigot or beveled plain end and remove any sharp edges with a standard tile. Step a After making sure that the correct gasket is being used, insert it into the recess in the bell with the small end of the gasket facing the bell face. Step 3. Apply lubricant to the inside surface of the gasket, making sure that the entire surface is coated. Apply a generous coating of lubricant to the beveled portion of the plain end. Slop 4. Guide the plain end into the bell and, while maintaining straight alignment, pash the plain end into the bell socket Once the joint is assembled, necessary deflection can be accomplished. When assembly is complete, the bell face should be aligned between the two white depth rings, for Tytonv Joints. Fastite' Joints have only 1 assembly stripe. -- - MECHANICAL JOINT ASSEMBLY INSTRUCTIONS Stop 1. Clean the boll socket and spigot or plain end. Lubricate both the gasket and plain end by brushing an approved pipe lubricant. Step 2. Place the gland on the plain end with the lip extension toward the plain end. Place the gasket on the plain end with the narrow edge facing the plain end. Stop 3. Insert the plain end into the bell and press the gasket into the bell recess. Posh the gland toward the socket and center it around the pipe with the gland lip against the gasket. Step 4. Insert and tighten the bolts. It is important to maintain the same distance between the gland and the bell face at all times. This is boat done by alternating side to side and top to bottom, while tightening the bolts. Note: Achieving the recommended bolt torque, particularly with large diameter pipe, may require repeating the process op to 5 times or more. Recommended bolt torque ranges areas follows: Pipe Size In.:Diameter Bolt In Nut Across Flats In Wrench Length In Torque Range Foot Lbs 3 5/8 1-1/19 8 45t060 4-24 3/4 1-1/14 10 75to90 NOMINAL THICKNESS FOR STANDARD PRESSURE CLASSES OF DUCTILE IRON PIPE - Size In. Outside Diameter In. Pressure Class* 150 200 f 250 I 300 350 NormalThickness - in. 3 396 - - - - 025n* 4 4.80 - - - - 0.25*0 6 690 - - - 0250* 8 9.05 - - - - 0.25*0 10 1110 * - * - 026 12 13.20 - - - - 0.28 14 15.30 --- 6.28 0.30 0.31 16 17.40 - - 0.30 0.32 0.34 18 195 - - 031 034 036 20 21.60 - - 0.33 0.36 0.38 24 2580 - 033 037 040 043 30 32.00 0,34 0.38 0.42 0.45 0.49 36 3230 038 042 047 051 056 * Pressure Classes are defined as the rated water pressure of the pipe in psi. The thicknesses shown are adequate for the rated water working pressure plus a surge allowance of 100 psi. Calculations are based on a minimum yield strength of 42,000 and a 2.0 safety factor times the sum of the working pressure and 100 psi surge allowance. -Calculated thicknesses for these sizes and pressure ratings are less than those shown above. Presently, these are the lowest nominal thicknesses available in these sizes. TR FLEX°5 RESTRAINED JOINT ASSEMBLY INSTRUCTIONS Step 1. (V-10") Lay pipe such that one of the bell slots is accessible. (12"- 20') Lay pipe such that both of the bell slots are accessible, in the horizontal position if possible. 124"- 36"l Lay pipe such that all four of the bell slots are accessible, In the diagonal position if possible. Step 2. Clean the bell socket and insert gasket Step 3. Clean the spigot end to the assembly stripes. Step 4. Lubricate the exposed surface of the gasket and pipe spigot end back to the weld bead. Stop 5. Make a normal push-on joint assembly, completely homing the pipe until the first assembly strip is in the bell socket Keeping the joint in straight alignment during the assembly process. Step 6. (4-10") insert the right-hand locking segment into a bell slot and slide the segment clockwise around the pipe. (12"- 36") Insert lower locking segment into a bell slot and slide the segment around the pipe. Ste 7. (4-10") Insert left-hand locking segment into the bell slot and slide the segment counter- clockwise around the pipe. (12"-36") Insert upper locking segment into the same bell slot and rotate around the pipe. Stop it. (4-10") Hold the segments apart and wedge the rubber retainer into the slot between the two locking segments. (12"-36") Hold the upper segment in place and wedge the rubber retainer into the slot between the two locking segments. Stop 9. (4-10") None. (12-20) Repeat steps 6-8 for other slot Make sure that all 4 locking segments and 2 rubber retainers are securely in place. (24"- 36") Repeat steps 6-8 for other slot. Make sure that all 8 locking segments and 4 rubber retainers are securely in place. Step tO. Extend the joint to remove the slack in the locking segment cavity. Joint extension is necessary to attain the marked laying lengthen the pipe and to minimize growth or extension of the line as it is pressurized. Soup It. Set the joint deflection as required THRUST.LOCKTM RESTRAINED JOINT ASSEMBLY INSTRUCTIONS Step 1. Ring Installation. Put lock ring on the spigot end of the pipe. Pry the lock ring over the weldrnent. Use the hammer to tap the cover. Lock ring installation is complete. Step 2. Clean the Bell and Spigot, Thoroughly clean out the bell with special attention to the gasket recess. Remove any foreign material or excess paint. Clean the spigot end and remove any sharp edges. Step 3. Insert the gasket into the recess in the bell with the small end of the gasket facing the bell face. Step 4. Lubricate the Bell and Spigot Apply lubricant to the inside surface of the gasket Apply a generous coating of lubricantte the spigot end. Ste 5. Insert Pipe. Guide the spigot end into the bell and, while maintaining straight alignment, pooh the pipe into the bell socket Stop 6, Insert Lock Ring. Push lock ring into the bell. Stop 7. Rotate the lock ring until the lags align. Use o hammer to top the ring if required. Install the anti-rotation wedges at and 9 o'clock if the pipe is being used inside of a casing. Deflect the joint if desired. SUPER-LOCK°' ASSEMBLY INSTRUCTIONS Step 1. Remove hook bolts securing retainer to plain end. Clean plain end of pipe. Clean out any dirt behind retainer lags. Lubricant should be applied to the beveled none. Step 2. Assemble the joist in accordance with Glow Assembly Instructions (See Table A on page 13). Make certain that the bell is clean prior to gasket insertion. Be sure that the correct gasket is used. Step 3. Guide plain end into Super-Lock® bell and provide reasonably straight alignment. "Make" joint by pushing the plain end into the bell. A jack or come-a-long may also be used to pull the plain end into the bell. Position retainer so that the recesses line up with the legs on the bell. Slide retainer over bell and rotate until the logs on the bell and the retainer line up. Step 4. Atbdrilled hole on retainer 0.0., insert retainer lock in recess formed by lags on bell and retainer. Insert roll pin in drilled hole and drive flash with retainer O.D. Step 5, Take any necessary deflection after joint is completely assembled, Caution: do not over deflect the joint beyond the maximum deflection column specified on page 2 or subject the joint to bending stress to obtain additional deflection. LAYING CONDITIONS N. 7- Type 2 F ti it it- i' F H;4 quIlt tint o,. it ,. lii' rn's of pipe -Type S Pipe bar do .i compacted gravuist mu -' ii to cuotortw of pipe. Conwacted granular Or select materiak+ temp of pipe. (Approximately 90 percent Standard Proctor, AASFITO T-991 Notes: Consideration of the pipe-zone embecment conditions included in this figure may be influenced by fetters other than pipe utrength. For additional information on pipe betding and backfill, see ANSI/AVI/WA C600. D 1z Type IC Flat-bottom tee -° L / Type 4 Pipe bedded in oust g, -,,J, or crushed olson to depth of 1.18 pipe diameter, 41v, (100 mm) minimum. 0ock611 compacted to top of pipe. (Approximately 00 percent Standard Proctor, AASHTO 199,) [1 Tqpr. I h0) mm) :1 r' n itho'"s .nB9cl I istud tttop olpipe. For 14 in. (355-mm) and larger pipe, consideration should be given to the use of laying conditions other than Type 1. 1. "Flat-bottom" in defined as undisturbed earth. +q-"Loose soil" or "select material" is defined as native sell excavated from the trench, free of rocks, foreign materials, and frozen earth. American Association of Shale Highway and Transpertati:i Officials, 444 N. Capitol St. N.W., Suite 225, Washington, DC 20001. STANDARDS APPLICABLE TO DUCTILE IRON PIPE AND FITTINGS THICKNESS DESIGN OF DUCTILE IRON PIPE AN I!AWWA 5150A21 50 DUCTILE IRON PIPE FOR WATER AN) OTHER LIQUIDS ANSIiAWWA C151/A21.51 FEDERAL WWP421D, Grade C DUCTILE IRON PIPE FOR GRAVITY FLOW SERVICE AIISI/ASTM A746 DUCTILE IRON FITTINGS FOR WATER AND OTHER LIQUIDS 3 in. through 36 in. ANSI/AWWA C110/A21.10 DUCTILE IRON COMPACT FITTINGSS 3 in. through 24 in. -. ANSI/AWiNA C153/A21.53 FLANGED FITTINGS . ANSI/AWWA Cl 10i421.10 . . . ANSI 816.1 DUCTILE IRON PIPE WITh THREADED FLANGES ANSI/AWWA C 1521,15 COATINGS AND UNINGS Asphaltic ' ANSI/AWWA C151'A2L51 ANSI/AMA C110/A21.10 ANSI/AWWA C153/A21.53 Cement Lining ANSI/AWWA C104/A21.4 Variout Eu ty Linings nrtc Coarinpo MANUFACTURER'S STANDARD Exterio Pok etriylene Encasement ANSI/AWWA C105/A21,5 JOINTS - PIPEANEO FITTINGS Push-On and Mechanical Rubber-Gasket Joints ANSI/AWWA Cl lt/A2t.lt FEDERAL WWP421D Flanged . . ANSI/AWW4C1151A21,15 ANSI 816.1 Grooved and Shouldered ANSI/AWWA COOt - PIPE THREADS ANSI 82.3 INSTALLATION ANSI/AWWA COOP De 'C Canada Pipe McWANE IRON STRONG Company ULC DUCTILE NEW JERSEY OHIO UTAH CANADA 103 Sitqreayss St. 2261 S. 6th St. 1401 020605. 1757 Burlington St. Phillipsburg, NJ 08865 Coshocton, OR 43812 Prosy, UT 04603 Hamilton, ON L8N-385 908-454-1161 740-622-6651 801-373-6910 900-547-3251 mcwaveduclile.csm mcwaneductil.com ntcwanednctiie.com canadapipe.cum Cj NSF 61 0ISO 9001 DIPRA Ocerlited DIMENSIONS AND WEIGHTS FOR SPECIAL CLASSES OF PUSH-ON DUCTILE IRON PIPE Pipe Size In. Thickness Class Nominal Thickness Ito. , 0 1 ' WI.'of Barrel Per Ft. t Lb. lytonaJoifit Wt. of Bell Lb. Wt. Per Lgth.t Lb. "vg. WI Per Ft.1 Lb. 52 0.28 3.96 9.9 7 185 10.3 - - 54 OIlS 3.96 11.8 7 220 12.2 - 3_ 56 040 3,96 13.1 - 255 14.1 _4_ 51 026 4.80 113 - - 210 11.8 4 52 029 4.80 12.6 - 235 13.1 4 53 032 4.80 13.8 - - 295 14.3 4 54 035 400 is - 280 .15.5 4 56 0,41 4130 17.3 - - 320 17.8 50 0,75 630 16 Jj 300 163 6 51 028 6,30 11.3 fl 330 18.4 6_ 52 Q32 ,0. 19.6 11 365 202 6 53 034 6O 21.4 H 395 22.0 - 6_ 54 037 6,90 23.2 11 430 23:8 6 55 040 6130 25 H 460 256 - 6_ 56 043 6.30 26.7 jj 490 273 8 50 027 935 22.8 17 425 1 237 51 Q.30 9135 252'' 11 470 1 26.1 8 52 033 9.35 217 28.6 :: . ._036 9 35 333. j 31.0 8_ - 54 039 9.05 325 17 33.4 - 8_ 55 0.42 .535 3418 .,.j.j 17$ 685 35.7 - B - 56 0.45 9.35 37.2 17 381 117 50 0.29 LU0 30,1 24 31.4 10 51 0.32 fl10 332 24 34,5 10 52 035 1110 36.2 24 675 1 37.5 10 53 038 1110 392 1 24 730 40.5 .10 54 041 1110 42.1 1,4, 780 43.4 10 55 044 1110 451 24 835 46.4 _10 56 047 11:10 48 24 890 49.3 12 50 031 13 20 384 29 720 40.0 12 51 034 120 42. 29 785 43.6 12 52 037 ' 13.20 456 29 850 41.2 12 53 140 1320 49.2 ,2, 815 1 5018 12 54 0.43 13,201528 29 980 54.4 12 55 0.46 1320 563 2 1040 57.9 12 56 0.49 13.20 59.9 29 1105 61.5 jj,. 50 0.33 10.Q 47.5 ...45_. 900 50.0 14 51 036 1530 511 45 975 54.2 ..14 52'''a39 130 55t9 45 1050 58.4 1,4 53 0.42 1 1530 601 45 1125 62.6 14 54 0.45 1,30 64.2 45 1200 1 66.7 14 55 148 15.30 68,4 45 1275 70.9 14 56 0.51 1530 1215 85 1350 75.0 16 50 0.34 1740 50.8 54 1060 58.8 16 51 0.37 1741( 6016 54 1145 63,6 16 52 0.40 1740 65.4 54 1230 68.4 jj, 53 0.43 1740 103 54 1315 73:1 .16. 54 0.46 1 17.40 74.9 54 1400 17.9 16 5$ 0.49 IT40 79.7 , 54 1490 1 82.7' 16 56 0.52 1740 84.4 54 1575 1 87.4 18 50 . 0.35 i0_O 64.4 9 1220 60.7 18 51 0.38 19.50 69.8 59 1315 73.1 18 52 0.41 1950 152 59 1415 .75 18 53 0.44 1950 80.6 59 1510 83.9 JL 54 0.47 150 80 _j.5_ 1605 89.3 18 55 1150 1 1950 91.3 59 1700 94.6 _18 56 0.53 19.50 96.1. 59 1800 100.0 20 50 , 0.36 2160 73.5 74 1395 77.6 _.20 51 0.39 2160 1 79.5 1 74_ 1505 1 83.6 20 52 0.42 2160 1 85.5 14 1615 89.6 20 53 0.45 21j0 91.5 74 1720 95.6 20 54 C43 21.60 91.5 74 1830 101.6 20 55 0.51 21.60 103.4 _74_. 1935 107.5 20 56 0.54 21.60 109.3 74 2040 113.4 _4 50 C.33 25.80 92.9 1765 98.2 24 51 0.41 25.80 100.1 95 1895 105.4 24 52 '0.44 ' 20.80 107.3 95 2025 ' _112.6 24 53 0.47 25.80 114.4 95 2155 119.7 _.24 54 0.50 2,5t(0 12_.6 951 _ 2385 126.9 24 55 C.53 25.80 128.8 95 2415 134.1 _24_. 56 056 25Z 135.6 95 2540 141.2 L 50 0.39 3700 118.5 139 2270 126.2 30 51 0143 130.5 139 1 2490 1382 30 52 0.41 32.00 142.5 139 2705 150.2 30 53 0.51 .9D0_ 154.4 _19 2920 162,1 30 54 0.55 32.00 166.3 139 3130 174.0 30 55 ___' 0.59 .00 2702 ...JL 3345 '185.9 ,.30 56 0.63 32.00 190_0 139 3560 197.7 36 50 C,. 43 38.30 1565 184 3000 ' '1663 36 51 0.48 38.30 114.5 184 3325 184.7 36 52 1 0.53 38,30 192.4 184 1 3645 1 202.6 36 53 11.58 38.30 210.3 184 1 3970--V 220.5 16 84 [.63 33( 228.1 JL 42901 230.3 36 55 C 6 38.30 245.9 184 1 4610 756.1 T8 . 66 0.73 38.30 263.1 184 ' 430 213.0 tlncluding boll; calculated weight of pipe ritunded off tthe nearest Sib. tlncluding hell, average weight perfost booed on calcLlated weight of pipe before rounding. *Tolerances of OD of opigotu-d; 3-l2in. o0.06 in., 14-24 in. +0.09 in., -0.68 in., 30-36 in. 408 in., -0.66 in. - INNOVATIVE FIRE PROTECTION, INC. a - 8779 Cottonwood Ave., Ste. 101 - Santee, CA 92071 - T-: 619.593.8200 - F. 619.593.9133 ifpinc.net - A License #0.16.711148 ES-A-lnBuildingRiser Jk Series IBR A M E S In-Building Risers Sizes: 4-10(100-250mm) Features Series IBR In-Building Risers are used to connect the main fire supply to Cost savings the building overhead fire system. The fitting passes under the foundation Corrosion resistant stainless steel without joints and extends up through the floor. Provided with installation construction, type 304 tabs, the unit has a CIPS (Cast Iron Pipe Size) coupler for easy connec- Ease of installation and light weight tion to the underground supply (AWWA C900 PVC and Ductile Iron Pipe) allows one person to position and and industry standard grooved-end connection (AWWA C606) on the handle the riser building side for easy connection to the overhead fire sprinkler system. Minimal site preparation; joint restraint one-piece construction reduces time Ames In-Building Risers are precision engineered and manufactured to and labor; no missing parts, no leaks; provide exceptional reliability and reduce installation time & labor costs easily identifiable for approvals associated with field assembly. In accordance with NFPA 24-2007, the Includes Test Cap and Coupler ULJFM approved In-Building Risers replace numerous fittings, elbows ULIFM approved & spools and reduces the possibility of leaks or failure in comparison to Sizes: available in 4" - 10' traditional installation methods and materials. Factory tested integrity (100-250mm) with various ensures the highest quality installation. The use of stainless steel signifi- lengths to meet all local requirements cantly increases the reliability and life of the riser. Designed to meet NFPA 24-2007 Section 10.6.5 *The wetted surface of this product contacted by AWWA C900 Inlet/DIP consumable water contains less than one quarter AWWA Oh itlt of one percent (0.25%) of lead by weight. Job Name Contractor Job Location Approval Engineer Contractor's P.O. No. Approval Representative Ames product specifications in U.S. customary units and metric are approximate and are provided for reference only. For precise measurements, please contact Ames Technical Service. Ames reserves the right to change or modify product design, construction, specifications, or materials without prier entice and without incurring any obligation to make such changes and modifications on Ames products previously or subsequently sold. www.amesfirewater.com Specifications In-Building Riser shall be installed as indicated on the plans. Riser shall be composed of a single extended 90 degree fitting of fabricated 304 stainless steel tub- ing, maximum working pressure 200psi (14 bar). The fitting shall have a grooved-end connection on the outlet (building) side and a CIPS coupler on the inlet (underground) side. The grooved end shall include a coupler and cap to facilitate testing of the underground piping. The In-Building Riser shall be an Ames Fire & Waterworks Series IBR. Approvals Fittings FM class 1920 UL HKQA (4-10') < aFM > SUML Dimensions Weights —ø• A Grooved End (Flange Optional) CIPS Coupling i ±-------H Bracket I C llj in. mm A(OD) in. mm B ft. cm C ft. cm lbs. kg 4 100 41/2 114 6 183 6 183 71 32 6 150 6/ 168 6 183 6 183 98 44 8 200 85/, 219 1 6 183 1 6 183 1 129 59 10 250 10114 273 1 6 183 1 6 183 1 202 92 Standards NFPA - Designed to allow the contractor to conform to NFPA 24-2007 Section 10.6.5: Where a riser is close to building foundations, under- ground fittings of proper design and type shall be used to avoid pipe joints being located under the foundations. NFPA 24-2007,10.1.1,10.6.7 End Connections Horizontal End: Mates with Ductile Iron Pipe and AWWA C900 Pipe (PVC Pipe with Ductile Iron Pipe Equivalent OD's) Utilizes Gasket conforming to UL 157 with "Lock in" gasket configuration P1(!Jj MATING 11I]I in. mm in. mm 4 100 4.8 122 6 150 6.9 175 8 200 9.1 230 10 250 1 11.1 282 Vertical End: Meets AWWA C-606 dimensions for roll grooved pipe Meets AWWA C-207 class D for flanges Ratings Meets AWWA C-900 pressure class 200, DR 14 Pipe Testing Welds are 100% leak tested at the factory SIZE DESIGN PROOF in, mm psi bar 4 100 1000 70 6 150 1000 70 8 200 800 56 10 250 800 56 Consult factory for custom leg dimensions. IMPORTANT: Inquire with governing authorities for local installation requirements. A M E S Ii19OO1 -2008 FIRE & WATERWORKS www.amesfirewater.com 6 i R TI F lED A Watts Water Technologies Company USA: Backflow- Tel: (916) 928-0123 • Fax: (916) 928-9333 Control Valves- Tel: (713) 943-0688 • Fax: (713) 944-9445 Canada: Tel: (905) 332-4090 • Fax: (905) 332-7068 ES-A-lnBuildingRiser 1235 0 2012 Ames Fire & Waterworks i Ductile Iron MJ Compact Fittings / - ANSI/AWWA C153/A21.53 GENERAL SPECIFICATIONS MATERIAL: Ductile Iron per ASTM A536, Grade 65-45-12 PRESSURE: 350 PSI rating for 2" - 24" sizes, 250 PSI rating for 30" - 48' sizes and 150 PSI rating for 54" - 64" sizes TESTING: In accordance with ANSI/AWWA C153/A21.53 and UL requirements LAYING LENGTH: In accordance with ANSI/AWWA C153/A21.53 (fittings not listed in ANSI/AWWA have dimensions per Star design as noted in the catalog) DEFLECTION: 2-4=8" 1 6=7" 1 8-12=5" 1 14-16=3W 1 18-24=3" 1 30-48=2" WEIGHTS: Are in pounds, unless noted otherwise and do not include accessories, cement lining and coating FLANGES: Flanged ends on fittings match ANSI/AWWA Cl 15/A21.15 and ANSI B16.1 class 125 flanges CEMENT LINING: In accordance with ANSI/AWWA C104/A21.4 --size 2"- 3" single thickness and sizes 4-64" double thickness COATING: Asphaltic seal coat inside and Out in accordance with ANSI/AWWA C104/A21.4 and referenced in ANSI/AWWA C153/A21.53 GASKETS: SBR in accordance with ANSI/AWWA C1 1/A21.1 I T-BOLTS/NUTS: Low alloy steel in accordance with ANSI/AWWA Cl 1 1/A21. 11 APPROVALS: 3"- 12" UL/ULC Listed 1 3" and greater are UL/NSF-61 1 3"- 16" FM APPROVED. Please consult factory for detail listing and approvals. DIMENSIONS: All dimensions are in inches unless noted otherwise. WATER QUALITY UüiWVV rIi 5.75 I -1 l-1---t--- 1.12in 2-24" "0.31 ,n 30-64' "0.35 ,n. - <9> APPRM NOM - ' &DIA. . . E A. I)JA. 1) 1)IA. rOtA. 3 A. El ASIA. hi AMA. I, M S 0 X t)IA. ISOLIP, SIZE - NO. SIZE 2 2.50 2.50 3.39 3.S0 2.61 45 6 9 62S 0.38 0.62 0.36 28" , 2 L 396 236 4.54 4.94 4.06 6.19 7.62 7.69 0.58 0.62 0.39 28° ii sx3 4 4 4.80 2.50 5.92 6.02 4.90 7.8O 9.06 912 0.60 0.S 0.99 25 -, 64, 3 1 4 6 6.90 2,50 8.02 8.12 7.00 9.50 11.06 11.12 0.63 0.88 0.49 28° 7% 91x3 ½ 6 8 903 2.30 101" 10.2 9.18 1 1 751 331 13.9" 0.66 1.00 045 28 ½ ½x1'' 6 0 11.10 2.50 12.22 12.34 11.20 14.00 15.62 15.62 0.70 1.00 0.47 25° 7,g ~4x3 ½ 1 - 12 13.20 1.50 14.32 14.44 1 9.90 16.25 17.58 17.58 0.71 1.00 049 28 ½ 'ixl'' 8 14 1.3,90 1.50 1640 16.54 15,44 18.78 20.25 20.25 0.79 1.25 0.55 28° 3, 3', x4 10 16 17.40 1.50 18.80 1864 17.54 21.00 2280 22.30 0.58 III 0.58 28" 6, x4 12 18 19.50 3.50 20.60 20.74 19.64 21.25 2489 24.75 1.00 1.38 068 25° 9% ~ s4 12 20 21.60 1.50 21.70 12.84 21.74 28.30 27.05 27.00 1,02 1.44 069 14 14 25.80 3.50 16.90 27.04 15.94 30.00 31.58 31.50 1.02 1.56 0.75 28° 111S !,'I x 4 ½ 16 30 3200 400 99.29 3946 32.17 96.55 99.12 99.12 III 2.00 082 20' 1 ½ I \ 3': 20 % 96.30 4.00 39.59 39."6 38.47 43,78 46.00 44.00 1.45 2.00 1.00 20° 1 ½I x5 ½24 42 4430 4.00 45T9 4896 44.6" 30.62 5512 -,9.11 143 2.00 1.28 20 I I', x6 28 48 , 5010 1 4.00 52.09 I 32.26 1 50.97 1 57.50 1 60.00 1 60.00 1 645 1 2.00 1 1.15 1 20° 1 1',,s I 1 1.'sx6 32 SIZE RANGE (Please specify): LINING OPTIONS IPleac chock COATING 013'J'IONS (1'1i'ae check one): Size Range Standard: Cement-lined and asphalt seal coat per Standard: Asphaltic seal coat per ANSI/AWWA ANSI/AWWA C104/A21 .4 and UL/NSF-61 LLJ C104/A21.4 D Optional: FBE (Fusion Bonded Epoxy) per ANSI! Optional: FBE (Fusion Bonded Epoxy) per ANSI! AWWA C116/A21.15 and UL/NSF-61 AWWA C116/A2I.15 and UL/NSF-61 fl Optional: P401 (Protecto 401) Ceramic Epoxy - , Optional: Other (specify) sewer applications only. Not NSF-61 Optional: Other (specify) UCAT.I2.01 SUB 'REGISTERED 3 RAO)EMARKOS'STAR PIPE PRODUC'I'S STAR' PIPE PRODUCTS IlousroN coRPoRATE T))LLFREIII 800.999.3009 FAX.8l.558.9s0n Page 1 N Compact MJ Fittings ANSI/AWWA C1531A21.53 2" - 64" DUCTILE IRON MECHANICAL JOINT COMPACT FITTINGS GENERAL SPECIFICATIONS MATERIAL: Ductile Iron per ASTM A536 PRESSURE: 350 PSI rating for 2' - 24' sizes, 250 PSI rating for 30' - 48" sizes and 150 PSI rating for 54" - 64" sizes TESTING: In accordance with ANSI/AWWA C153/A21.53 and UL requirements LAYING LENGTH: In accordance withANSl/AWWA C153/A21.53 (fittings not listed in ANSI/AWWA have dimensions per Star design as noted in the catalog) DEFLECTION: 2-4=8' 1 6=7' 1 8'-12"=5' 1 14'-I6'=3'/s' 1 18-24=3' j 30'-48"=2' WEIGHTS: Are in pounds, unless noted otherwise and do not include accessories, cement lining and coating FLANGES: Flanged ends on fittings match ANSI/AWWA C11S/A21.15 and ANSI B16.1 class 125 flanges CEMENT LINING: In accordance with ANSI/AWWA C104/A21.4 --size 2"- 3" single thickness and sizes 4"- 64" double thickness COATING: Asphaltic seal coat inside and Out in accordance with ANSI/A'ATWA C104/A21.4 and referenced in ANSI/AWWA C153/A21.53 GASKETS: SBR in accordance with ANSI/AWWA C1 1/A21.11 (see pg. 16) T-BOLTS/NUTS: Low alloy steel in accordance with ANSI/AWWA C1 1/A21. 11 (see pg. 18) APPROVALS: 3" - 12" IJL/ULC Listed 1 2" and greater are UL/ANSI/NSF Standards 61 and 372 3" - 16" FM APPROVED. Please consult factory for detail listing and approvals. DIMENSIONS: All dimensions are in inches unless noted otherwise. INSTALLATION: Per ANSI/AWWA C600 and Clii using DIP conforming to Cl 50/C 151 and PVC pipe conforming to C900/C905 A. AWWA MEMBER $SIF <@> ej; U& APPROVED WATER QUALITY II NOM 1101.1 S -. SIZE A DIA. B C DIA. Il DIA. E DIA, J DIA. 1(1 L)lA. K2 DIA. L Si S 0 X A. SIZE NO. 2 2 SO 2-'4 119 4 '4 261 44 619 625 O''4 0.62 016 26° 1 lx3 2 4 196 2-SO 4.84 4.94 4.06 6.19 7.62 7.69 086 0.62 0.39 28° 18 4 4 4 460 2.50 4.92 602 190 7.5O 9.06 9 12 0.60 0.S 0 89 26' 1 lx I' 4 6 2,0 8.112 6.12 7.00 9.40 1106 1112 0.65 0.85 0.41 21° 1 °/sx3½ 6 8 9.05 . 690 2.40 1017 1027, 9.! 1! 75 I) 11 18 I' 066 1,00 04S 2.5 1 , x 8 1 2 6 10 11.10 2.50 12.22 1214 11.20 14.00 lS.2 5.62. 0.11 1.00 047 28° 14 )'4X 3"i 8 12 13.20 2x0 14,32 1444 13.30 16.25 17.86 1-, 88 (11 00 049 28° x 8 14 15.10 1.40 16.40 16.54 15.44 18.75 20.25 20.25 0.79 1.25 0.55 28' lx 5, x4 10 16 17.40 15)) 1640 18,64 I54 21.00 22.50 2250 0.85 1.5! 048 25° '4 4x4 12 18 19.50 8.5)) 20,60 2.0.74 19.64 23.25 24.63 24.75 1.1)1) 1.18 0,61 28° 4's ~ x 4 12 20 21.60 '/50 2211 2184 21,74 244)) 208 2.00 1.02 14-1 069 28 '1 4x4 II 24 80 3.50 26.90 27.04 25.94 111.00 31.48 11,50 1.02 1,56 11,75 28° '4 1 x4 "3 16 30 .3:09 '129 S46 2 1 8666 19 12 8912 14! 201) 0682 20' I lxS', 20 36 38.30 400 39.59 39,76 38,47 43,75 46.00 46.00 1.45 2.0!) 1.0)) 20° 18 1 x5 1/8 24 42 44.50 .4(10 4.0!) 4"49 4,96 446' 50.62 55.12 5112 145 20!) 12x 21) 1 Ilx6 26 48 SOQ 4.00 42.09 52.26 50,97 5750 ('R011 6(11)0 1.44 2.00 1.35 20° 1 '4 1 ¼ x6 32 54 60 iFittings & Dimensions Available On Request) 64 Page 3 a F '5 9 1, UCAT.I4QIA R1,(IIST,'RxR 'I'RSDFMARE (II' STAR PIPF PRODUCTS STAR PIPE PRODUCTS HOUSTON CORPORATE TOLL FREE I'Soo'RRR'SRA FAX 28)9000 1 J7 °cI 0006-855-I8z X$d 600666OOBI -ioJ I3.LV ioaao NOJ.S10II SLD1IUOUd Idid .IV.LS S.tflilU011d ldldllV.l.S:tC) )UIVIICI\',I.Uflfl.I.SI9II. II LVDI1 - - - 06Z1 09-cl oc9 cLcl 0061 0001 - - - 9061 00i'Z 0091 - - - çO8z 9z11- czc 060 81- 0201 oocr 090 OOtl 0091 006 09*1 00 ctZ 00 t1 SSOZ 9V8E SZ 61 Z 0 71- - - - 9ZL 0017I 00$ $98 SL91 9LL - - - 01-01 0011 0011 - - - ccci 0922 091-1 1-tO 92 09 Stri t c csi 'i- 009 ci 9Z9L S-,- 81 co 1L 0S6 i 0900 91-8 0911 0921 998 SIIf, STZ 990 02 - - - 001- Oct- I 055 962 091-! 0$.. - 066 091-1 09L - - - cLc oocz 00LT 190 1-1 002 00 H 00 L 009 001,1 00 002 001-1 00'4 06$ 057Z 00 ST ISO 01 - - $1-z 002! 009 529 000 009 - - - 929 001! 009 - - . $92 00.11 00t71 1-90 81 81-1 0901 0 1 991 T1 stI 1-8! 051-1 0.9 81-9 0901 0911 090 91 - - - tzi ocoi 0c 291 99! I $1-I 0011 001 - - - 561 061 OSTI L1-0 1-I 0 L 9L Z is 006 01- ¼6 0011 09 Hi 0601 006 91-0 91 OS• 5 009 i9 098 009 - - - 89 0001 Oct - - - 98 0011 0$L 01-0 01 61 t 9 1 61- 00 09 91- 006 0 1. 19 0 9! O 9 51-0 8 - - - 59 005 091 6Z 095 OOT - - - 19 098 001 - - - 01- 00fl 009 990 9 $9 I 8T 00 0 I 61 08 009 19 056 008 1-20 1- - - - fl 099 001 91 099 00! - - - 2! 005 09! - - - 9! 098 051 290 6 (soi) ii (sill) (soi) soil ('Sal) 5111) 3715 IM IM IM .LM iM 0 V IM 9 V tM 0 e - m Ilk- loal-~~Iol — NEI P I ii ij I I 0091 059 0O1 059 9981 csoc 067 0051 0999 ooiz 76I 060 1* 8911 009 6111 009 052! 006 991-1 0091 :6L1 001-1 ociz 0061 9089 $T6S :80 zt 00$ 01-8 00$ 096 SLL 0801 0011 t9U 0911 0921 OOLT Z931 0i'Z tL.0 92 899 551- 895 $51- $09 $t9 :69 $6 86L 05!! 21-8 0921 9001 O$ 19 990 02 i oor dl oo it, oct 1-1-9 009 01- 0 6t 0501 595 0O..T 190 1-9 669 002 91-9 009 999 091- - - 906 005 - - 001- 009! 550 oz 1-oz 005. 5Sz oct oc: 009 166 001-1 8-90 81 091 81-1 051 851 SL 909 051 - 1-99 0591 090 91 891 009 OH 1-8-1 001- 081 0 11 ..to ti 65 5Z Z 1-5 999 1-8 092 - - 98 051 - $01 006 91-0 ti 8 009 t9 001- 0 0 1- 65 oc. 080 01 $2 $t! 91- 95! 91- 099 - - 9!' 091 55 099 820 $ _t OS 1 112 ()1-'T 92 0119 9 00 1- 62 00 S 92'o 9 - 91 ct! 81 091 - 29 001 - '- 59 001- 1-20 1- 1-1 001 91 001 Iz o 1 29 091- 520 - - 8 00! 6 000 - 21 08! - H $t2 000 9 (501) ( s0fl . (.Sal) . ( Sill) 1) 1) ( SW!) J2 !S ,1.M IM 155. tM .t- LAS V IM WOK JjIM it TO -~ . == I . == . . . . == . . == . I _________ • I ________ £S' I zYI€S I:) YMMY/ISNY S&I!flkl f pixiuloD Compact MJ Fittings ANSI/AWWA C1531A21.53 rO3. T B B A B LES.; (LB$) (lBS.) (IBS) 33 3.50 5.50 20 1.50 3.00 17 1.00 3.00 I' 1.00 3.00 1'. 4 034 400 6.50 26 2.66'4.01) 24 1.50 400 26 1.25 400 19 6 0.36 5.00 8.00 47 3.50 5.00 40 2.00 s 00 46 1. 60 5.00 40 8 0.48 6.50 900 68 ISO 6.50 57 250 5 SO 53 1 '5 ".50 SO 10 040 '.0 11 00 10'. 4.,S() 6.,5 0 83 3.00 660 10'. 2(10 6,S0 7'. 12 04'. 900 1200 144 '.'.0 7.5o 10 450 TSO 134 125 Tso Sb 14 0.47 11.50 1400 227 500 71. 50 207 16 0 50 12.'.0 15.00 406 650 8.00 249 3 75 800 228 - - 20 0.'. --- --- --- - 4.30 9.50 4_i 30 0.66 2150 2500 1070 10,50 15.00 858 - 36 0.74 24 SO 28.00 --- - - - - - -, -- 42 0.82 29.55 31.00 2190 --- -- --- 48 0.90 1 33.25 34.00 3015 --- --- --- . - - - NOM. I L WT SIZE (LBS.) 1 044 450 14 4 0.34 150 22 6 046 '.1)] 41 8 0.158 1.50 47, 10 040 400 66 12 0.42 400 91 14 0.47 5.00 141 415 0.50 500 1'1O 18 0.54 5.00 176 20 0'.7 '.00 , 26'. 24 061 500 32O 30 ((.66 7.00 558 36 034 8.50 796 42 0,81 1100 1180 48 0.90 1 12.00 1 1499 r WT SO 7o, HSIZ Ti (LBS.) 1'.9 039 415 4 2'. 20 4x 6 039 IsO 3.50 43 1'. 4 0.33 0.33 400 400 28 4.'.'. .034 030 3.00 4.00 29 4'. 4 034 0.33 3.30 400 40 4'.4 014 0.34 400 400 12 6 x 3 0.36 0.33 3.,S0 5.00 41 6X 4 0.36 0.34 4.00 500 40 6 x 4 '.6 0 58 0.36 00 5.o0 4'. 6'.6 036 0.36 500 500 56 6,x 6 .. 5 0 6 0.18 6.50 6M 61 8 x 3 0.38 0.33 4.00 6.50 52 S x 4 0.38 0.34 4.00 6.50 60 So 0.38 036 500 6.50 72 S-6'.6 046 018 500 650 61 8 '.6 x 8 0.38 0.38 0.00 6.50 8'. 6,6 048 048 650 650 66 1034 040 033 400 7.50 75 I0'.4 040 044 400 7.5O 78 1036 040 0.10 5.00 7.50 90 10 '. 8 040 0.38 6.30 '.0 105 10310 0.40 040 7.50 .50 120 12,4 042 034 4 - 90 12'. 1 - 0.42 1 044 1 4.06 ". 94 (Co,,'i) REGISI'EREDI'RAIIIi'.IARK (IF S'I'ARPIPE PRODUCTS STAR' PIPE PRODUCTS HOUSTON CORPOBATE TOLL FREE I-s--3op9 FAX 28 I-158-90(X( Page 5 Compact MJ Fittings ANSI/AWWA C153/A21.53 N0%1, T TI H " I 1 6 0.42 0.36 5.00 8. 5 110 S 0.42 0.38 6.50 6.5 125 12 x 10 0.42 0.40 7.SO 8.75 140 12'. 12 0.42. 0.42 8.75 5.75 160 14x6 0.47 036 6.50 10.50 182 14a S 0.47. 0.35 7.51) : 190 14x 10 0.47 1340 S SO 10.50 206 14x12 0.47 0.42 950 .1.0.50 , 221 14x 14 0.47 0.4710.50 10.50 251 16a6 0.50 0.36 6.50 11.50 218 16x8 0.50 0.38 7.50 11.50 223 16'.10 0.50 0.40 8.50 11.50 264 16'. 12 0.5(1 0.42 9.50 1 [.50 280 16'. 14 0.50 0.47 10.50 11.50 316 16'.16 0.50 0.50 11.50 1150 322 18 '.6 0.54 0.36 6.50 12.50 275 18x8 0.54 035 .S0 12.50 295 1Sa 10 0.54 0.40 8.50 12.50 315 18'. 12 0.54 0.42 9.50 1250 335 18x 14 0.54 0,47 10.50 12.50 380 18 x 16 0.54 0.50 11.80 12 50 405 15 x 18 0.54 0.54 12.50 12.50 435 20.s4 05 0.34 5.50 14.00 295 20x6 0.57 0.36 6.50. 14.00 315 20 '.8 0.5" 0.35 8.00 14.00 345 " 20 x 10 0.57 0.40 9.00 14.00 370 20x12 0.37 0.42 10.00 14.00 395 ,20x14 0.57 9,47 11,00 14.00 440 20.16 0.57 0.50 12.00 14.00 465 20'. [8 0.57 0.54 13.00 14.00 505 20,x 20 0.5 0.57 14.00 14.00 '.35 14x4 0.61 0.34 6.00 16.00 398 24x6 061 0.56 7709 16.00 415 24108 11.61 0.38 8.00 16.00 445 24'. 10 0.61 0.40 9.00 16.00 ro 24.'. 12 01 0.42 10.00 16.00 500 24x14 0.61 0.47 11.00 16.00 550 24116 0.61 0.50 12.00 16.00 580 24'. 15 0.61 054 13.00 16.00 625 244.20 0.61 05'' 14.00 16.00 660 24'.24 0.61 0.61 1600 16.00 720 30 '.6 0.66 036 8.00 20.00 685 30x8 0.66 0.38 5.50 20.00 7,19 0.66 ' 0.40 10.1)0 20.00 760 30'. 12 0.66 , 0.42 , 1000 20.00 530 30 14 066 047 1100 20.00 880 30x 16 0.66 0.50 12.50 20.00 878 3015 '0.66 ' 0.54 14.00 20.00 1039 30a 10. .. 30 x 20 0.66 0.57 1500 20.00 1000 0a24 9.66 ' 0.61 21.00 22.00 1 889 30x30 0.66 0.06 20.00 20.00 13 2,' 36 4 0.74 0.34 7.00 2350 924 36x6 0.74 0.36 8.00 23.50 1045 (Co,'t) UC AT. 4. 1) I .0I,ç'ISCI.IlI¼I)'j'p.'.l,I:M9R'.Oj. ,100 1'IPFAIIOF)UCI'S STAR' PIPE PRODUC'FS HOUSTON CORPORATE ITOLL FREE 1.800 999.3009 042 281.509.9000 ¼Arp¼p'.¼roducI¼.com Page 6 NOM. T WI' SIZE 36x8 0.4 0.35 9.00 23.50 109S 36'. 10 O. 0.40 9.00 23.50 1024 36'. 12 0'74 0.42 10.00 25.80 1072 36 '.14 0.74 11.47 11.00 23.50 1135 36 N 16 0'74 0.50 12.50 2150 1210,,, 36 x 18 0,74 0.54 13.00 23,50 1231 86 '.20 0 74 0.57 1500 23 '.0 1350 36x24 0,74 0,61 16.00 23.50 1550 36 x 10 0 74 0.66 20.00 23.80 1956 36 '.36 0.74 ' 0.74 23.50 21.50 2072 42 x 6 0.52 0.36 9.00 2'7 50 1554 42'. 12 0.62 0.42 14.00 27,50 1885 42'. 16 052 0.50 13.00 27.50 1929 42 '.18 0.82 0.54 16.00 27.50 202 42x20 1)52 05 15.00 2"' 50 194 42s24 ' 0.82 11.61 20,00 27,50 227)) 42'. 30 0.82 066 22.00 29.50 2605 42x36 0.82 074 30.00 30.00 3000 42 '.42 0.82 0.82 30.00 30.00 3175 48x6 090 0.36 10.00 32.00 , 1949 45 x 12 0.90 0.42 1400 12.00 2535 48'. 16 0.90 0.50 13.00 32.00 267 48x18 0.90 0.54 16.00 32.00 2293 48x24 0.90 0.61 23.00 32.00 2870 48 .s 30 0.90 0.66 2300 32.00 3050 48x36 0.90 0.4 33.50 32.25 3901) 48'. 42 0.90 0.52 33.50 33.50 4100 48x48 0.90 0.90 33.50 33.50 4250 54 '.20 54444 54130 { J)unen.s /0(7,0 Available 09? Request. .1 54 60x 30 64x64 loll 10~111 NOM. T ' MAX WT SIZE lAP (1.85.) 3 0.33 6.00 2½ 18 5 0.34 6.00 ' 3 25 6 /0.36 600 3 .42 8 0.38 6.00 "3 55 10 0.40 6.00 3 70 12 0.42 6.00 ' ' .. '. 85 16 0.50 6.00 3 164 24 ' 9.61 .' 8.0 . 325 I I7rcad.o in A ecorclance o',Ih ANSI ASMI. 01.20.1 #1 NOM. T Ti H SIZE (LBS.) 30 16 0.66 0.50 1250 25.00 909 30 24 (1.66 0.61 16.00 25.00 129(1 30x30 ().00 0. 20.00 2600 1365 3666 0.74 0.36 8.00 26.00 980 36x14 0.4 0.4" 11.10 26.00 1160 366.16 66'4 0.50 12.50 26.00 1475 42 6 0.52 (1.36 9.00 30.00 1784 42 x42 0.82 0.82 10.00 31.00 3878 48 20 090 DY 2200 54(30 206 48x30 [(.90 0.66 23.00 34.00 2872 48x48 0.90 0.90 33.50 34.00 4038 1! NOM. 56 I I fl H SILL U Es.) 666 0.56 0.36 800 12 '0 (0.00 83 8X0 0.38 0.36 9.00 13.50 11,01) 105 10x6 0.40 036 11.00 14.00 13.00 125 12 x6 0.42 0.36 12.00 [6.00 14.00 235 Compact MJ Fittings ANSI/AWWA C153/A21.53 $T1 NOM. ,WT SIZE r I 1 H J )fl55) 3 x 3 0.35 0.33 5.00 6.0 30 4x2 0.52 0.39 480 4.80 53 4 x 3 0.34 033 3.60 6.60 34 4x4 0.34 0.34 4.00 6.50 40 6x3 0.36 033 3.60 500 SO 6,4 0.36 0.34 4.00 5.00 65 6 x 6 0.36 0.36 5.O0 8.00 62 S x 4 0.38 0.34 400 9.00 65 S x 6 0.38 0.36 5.00 9.00 75 8x8 0.38 0.38 6.50 9.00 88 10x4 0.40 0.34 4.00 11.00 90 lOx 6 0.40 0.36 i.00 11.00 106 10x8 0.40 035 6.50 11.00 114 fox 10 0.40 0.40 7.50 11.00 126 124 0.42 0.54 4.00 1200 118 12 x 6 0.42 0.36 5.00 12,00 133 12 y. 8 0.42 0.38 6.0 12.00 134 12x 10 0.42 0,40 7.51) 12.00 145 12x12 0.42 0.42 8.6 1200 YO 14x6 0.47 0.36 6.50 34.00 185 14x8 0.47 0.38 7.60 14.00 206 14x 10 0.47 0,44) 8.50 14.00 244 14x 12 Or 042 950 14.00 254 14x 14 0.47 0.47 10.50 14.00 305 16 x 6 050 0.36 6.60 15.00 20" 16x8 0.50 0.38 7.50 15.00 260 J6x 10 050 (5.40 8.50 16.0() 287 16x 12. 0.50 0.42 9.50 15.00 712 lox 14 050 0.4" 1060 16.00 348 16x16 0.50 0.60 11.50 1.00 374 18 x 6 0.54 0.36 6.60 15.50 326 0.54 0.38 7.50 [5.50 351 15 x 11 0.54 0.42 9.60 15 60 558 18 x 1 0.54 0.54 12.50 16.50 445 20x 4 0.57 0.34 6.6(3 [ 00 521 20x6 0.57 0.36 6.50 17.00 360 20 x 8 0.57 0.18 6.00 1"100 359 20x 10 0.57 0.40 9.00 17.00 370 2466 0.61 0.36 7100 19.00 452 24x8 (1,61 0.38 8.00 19.00 472 24x 12 0.61 0.42 1000 19.00 642 24x 16 0.61 0.60 12,00 10 00 622 24 x 18 ((.61 0.54 13.00 22.00 660 24 x24 0.61 0.61 16.00 2200 960 30 x 6 0.66 0.36 8.00 23.00 692 3066 0.66 0.38 8.50 23.00 "19 30660 0.66 0.40 9.50 2300 764 NOM. I TI A B WT SIZE (IBSJ ,.20 .2,0x2q, 06" 06" "60 16.00 550 2x1414 0.61 0.47 9.00 11.50 396 30x24x24 0.66 0.61 8.00 17100 815 30x30x30 o66 0.66 10.00 21.50 1380 30x 12 0,66 0.42 10.00 23.00 796 ... - ... - (Con't) UCAT.I4.OI STAR PI PL PRODUCTS / RI(GISTPRED TRADI(MSRK OF STAR' P1 PE PRODUCTS HOUSTON CORPOP4ATE TOLL PRRR 1.800L999.3059 FAX 281 -5S8 90(K) Page 7 Compact MJ Fittings ANSI/AWWA C153/A2L53 REGIS'I'IiRIiI3'I'RADEMARK 01' STAR PIPE PRO 0IIOTS STAR' PIPE PRODUCTS HOUSTON C00000ATEITOLLFRER 18009993009 F4X 281599.9)100 Page 8 NOM. 1 SIZE 'I TI H (LBS.) 3 x 3 0.33 0.33 3.00 3.00 35 4 x 1 034 033 O 400 38 4x4 0.34 0.34 4.00 4.00 40 6x4 0.30 0.34 4.00 5.00 57 6,x 6 0.36 0.36 5.00 5.00 80 8x4 018 034 100 600 68 8 x6 0.38 0.36 5.00 6.00 74 SxS 038 015 600 600 108 10x4 0.40 0.34 4.00 7.00 112 10o6 040 0.36 5.00 00 119 10 x 8 0.40 0.35 6.50 7.00 124 1010 040 040 700 100 145 12 x 4 0.42 0.34 4.00 8.50 119 12o6 042 036 800 880 126 12x8 0.41 0.38 6.00 8.50 149 12'o10 04' 040 780 880 F9 12 x 12 0.42 0.42 8.50 8.50 200 146 047 0.36 6.50 10.50 200 14x 8 0.47 0.36 7.50 10.50 128 14 x 10 0.47 0.40 8.50 10.50 255 14x 12 0.47 0.42 9.50 10.50 269 14x14 047 04 1080 1080 335 16 x 6 0.50 0.16 6.50 11.80 240 1.6 o 8 R50 038 750 11 50 260 16x 10 0.50 0.40 8.50 11.50 317 16 12 0.50 0.42. 9.50 11.50 320 16 x 16 0.50 0.50 11.50 11.50 385 lsx 12 084 04 90 LSO 348 18 x 1 0.54 0.54 12.50 11.50 478 20x S 0,57 0.38 8.00 14.00 370 20x 12 0.,S7 0.41 10.00 14.00 413 20x 18 0.57 0.54 .13.00 14.00 554 20 x 20 0.57 0.57 14.00 14.00 590 24\6 061 036 700 1600 481 24 x 8 0.6 I 0.38 8.00 1o.00 500 24x12 061 042 1000 bOO S29 24x 16 0,61 0.50 12.00 16.00 641 24x15 061 051 1 3.00 1600 868 24 x 20 0.61 0.57 14.00 16.00 '87 24x 24 061 061 1600 1600 881 30 x 12 0.66 0.42 101)0 20.00 882 0o24 066 061 1600 2000 1246 30 x30 1.66 0.66 22.00 21.00 1691 36x24 1.1,74 0.61 16.00 23.50 1785 (Cont)4 "-- NOM. T TI H 581 SIZE (LBS.) .6x36 0.74 074 2600 3000 1811 42x24 082 0.61 20.00 2,50 2668 4" x 10 0.82 0.66 2-2M 29.50 2930 42 x 36 052 0,74 30.00 30110 360 42 x4' 0 82 0.82 1000 3000 3728 48 K 24 0.90 0.61 3000 3200 36'0 48.x 30 090 066 2300 3200 4303 4806 090 0.74 3380 3128 4700 48x48 0.90 1 0.90 1 33.50 1 33.50 1 5827 - - NOM. 11 H WT SIZE (LBS.) S x 8 0.38 0.38 6.50 9,00 130 loll 042 04' 130 1100 236 JiUiRN.LUI ttflmii NOM. SILL '1 TI A I (LBS.) 3 x 3 0.33 0.33 2.50 8.50 36 40 0.34 0.33 2.50 8.50 40 4 x 4 0.34 0.34 2,50 8.50 41 6K4 0.36 0.34 1.50 11.00 53 6 x 6 0.36 0.36 300 12.50 Sc 8x4 0.38 0.34 0.50 13.00 73 8x6 0.38 036 200 14.30 90 8 x 8 .0.38 0.35 3.50 16.00 102 lOx 4 0.40 0.34 0.00 1 5 00 150 I0x6 0.40 0.36 1.00 16.00 158 10x8 0.40 1.38 2.5') 1.fl) ½2 1016 040 040 10 1900 210 12x4 0.42 0.34 000 16.5O 151) 6 0.42 0.36 1,50 15.50 186 12s8 0.42 0.36 1.30 15.50 188 12 .. 10 0.42 0.40 3.00 20.00 250 12 x 12 0.42 0.42 4.50 22.50 22 14 6 0.47 0.36 0.00 19.50 245 14s S Or 0.38 I 50 21.00 279 14x 10 0.47 0.40 3.00 22,5(1 316 14k 14 Or or 6.00 25.00 474 16x4 0.50 0.34 0.00 21.00 272 16k6 0.50 036 0.00 21.00 300 16x8 0.50 0.38 0.50 22.50 349 16x 10 0.50 0.40 2.00 24.00 30 16x 12 0.50 0.42 3.50 25.00 453 16 x 14 0.50 0.47 5.00 26.50 500 16x lb 0.50 1 0.50 6.50 1 28.00 1 575 CT LH -I NOM, T H I Z WE SIZE (LBS.) 6x6 0.36 5.00 5.00 12.00 57 S e6 0.38 5.50 6.50 (IsO 69 8x 8 0.38 0.50 6.50 1500 77 10 10 0.40 7.50 7,50 13,00 120 NOM. , WT SIZE ID I I,I A L LI (LBS.) 4 3.10 036 0.34 4.80 20.00 9.00 50 6 7.20 ((.38 0.36 6.90 20.00 9.00 62 8 9.40 0.40 0.38 9.05 2000 9.00 0 10 11.50 0.42 0.40 11.10 20.00 9.00 105 12 13.60 0.47 0.42 13.20 20.00 9.00 128 16 17.94 0.54 1 0.50 1 1740 20.00 9.00 275 rjT 3'- 16" 18"- 48" CAP F r r 18- 48" PLUG NOM. MAX. w r (1.85.) SIZE 1 TAP PLUGS CAPS 3 0.48 2 9 8 4 0.34 2 12 9 6 0.42 2 2! 15 8 0.44 2 32 22 10 0.46 2 40 32 2 0.48 2 54 42 14 055 2 86 16 0.56 2½ 101 79 15 0.54 2 - 136 120 20 0.57 2½ 161 140 24 0.61 3 236 199 30 0.70 4 388 357 36 1.03 4 691 633 42 1.13 4 969 893 48 1 1.13 4 1296 1114 lhreails in Accordance with ANSI ASME B 1.20.1 #1 Page 9 REGISI'FRED TRADPMARK sTAw PIPE PRODUCTS FIOUS70NC0RPOIATE TOLL FREE I 80{s.999.30p9 FAX 2$I.558.9000 ww....I..rpipprodu.,o,.., Compact MJ Fittings ANSI/AWWA C1531A21.53 NOW T 1 11 WT SIZE (JIBS.) 16 x 6 0.60 0.36 6.50 11.50 225 16 12 0.50 0.42 9.50 11.5(1 300 18x 0.54 0.36 6.30 12.50 285 24x6 061 0.36 7,00 16.00 455 24x 12 1 0.61 1 0.42 1 10.00 1 16.00 1 540 I NOM. , WI, - W.1 A SIZE 1 , (1.116.) L (1 BS.) 3x6 0.33 6.00 9.00 22 312 0.33 12.00 bOO 30 3x 18 0.33 1 8.00 21.00 69 x24 0,13 24.00 2.00 4' 4x6 0.34 6.00 10.00 29 15.60 66 4x12 0.34 . 12.00 18.00 .. 42 23.50 50 4x 18 0.34 18.00 22.00 51 2.60 61 4z24 0.14 24.00 28.00 , 63 33,5)) 68 6x6 036 6.00 1200 46 I.S0 5$ 6 x 12 0.36 12.00 18.00 65 23.50 66 6x IS 036 16.00 24.00 83 29.60 101 6o24 0.36 24.00 30.00 100 35.30 122 8x6 038 600 1)0(1 66 18.50 86 8x12 0.38 12.00 19.00 92 2460 97 8 x 16 0.66 16.00 2'00 116 30.5)) 133 S x24 0.36 2400 30.00 139 35,511 149 10 6 0.40 6.00 16.00 110 20.50 12' to 12 0.40 , 12.00 21.00 144 26.30 174 lOx 16 040 18.00 3" 00 I32.60 202 10 24 0.40 24,00 3.300 (1 38.60 245 12x6 0.42 6.00 1.00 160 22.60 132 12x12 0.42 12.00 2.00 192 ' 28.50 198 12x18 042 18.00 27.00 226 32.60 23 11x24 0,42 24.00 35.00 272 4050 347 16 x 12 O.-So L2.00 26.0)) 320 16x 18 0.51) 18.00 16.00 402 .. - 16 x 24 0.50 24.00 36.00 43% 2.0 x 12 0.57 ' 12,00 - ' 28.00 ' 437 - 20x 18 1 0.57 1 18.00 1 38.00 1 581 1 ./ 1. iC/IT. 14.01 'IIlAiIs'FIIlEl)'I'IlAl)EMARK Ill' PAIl 1111117 PRODUCES STAR' PI PH PRODUCTS LI U , IE)TOLL FREE .000.999.3009 CIX 211 I.538.9000 Page 10 AAJ(PSTAEIiDLTUTS - _ Compact MJ Fittings f ANS1/AWWA C153/A21.53 Ll L L I I- L L I Ti Ti T Ti I Ti --[ NOM. 'I' TI [ - fqa T[ L 1 1 f I 11 1[ L 1) I L 88 1 88! SIZE (LBS.) (LBS.) (LBS.) (IRS) (LBS.) L 4x3 0.34 0.33 4.00 16 840 F S 60 16 14.00 14 8,00 19.00 - - 63 0.36 0.33 5.00 22 10.62 24 10.50 19 16.00 19 --- --- 6x4 0.16 0.44 4.00 24 9.8)) 24 9.50 21 1600 22 5.00 40.00 --- B x4 0.38 0.14 5.00 42 10.50 30 10.50 44 16.00 30 --- -- --- 8x6 0.38 0.46 4.0)) 16 9.99 16 9.50 12 18.00 11 6.00 41.00 10x4 0.44 0.34 7.00 44 12.50 44 12.60 43 --- - 10 x 6 040 0.36 5.00 47 10.60 46 10.50 46 16.00 46 - 8.00 47 0x8 0.40 0.38 4.00 50 9.50 49 9,50 50 15.00 - 47 - -. 4,0!) 50 12 x 4 042 0.44 9.00 88 1480 60 14.50 Y 20.00 58 - 12 x6 0.42 0.36 700 60 12.60 51 12.50 87 18.00 57 12x8 0.42 0.15 800 60 10 SO 61 10.80 59 16.0)) 54 .00 82 12x10 0.42 0.40 4.00 64 9.50 53 9.80 58 15.00 54 7.00 85 - - 14x 6 0.47 0.36 9.00 110 16,90 IN 14.80 I Ox -- --- --- 14x8 0.47 11.38 7.00 122 14.9)) 99 12.40 98 --- -- . -. 14 x 10 0.4 11.40 5.00 IN 12.90 96 10.40 92 8.00 112 14R 12 0.47 0.42 4.00 132 11.90 90 9.40 92 17,10 88 16 x6 0.50 0.16 11.00 148 21.00 128 1680 144 24.40 98 16 x 8 0.50 0,48 9.00 155 18.00 124 14.50 136 22.30 16 x 10 O.-SO 04)) .00 160 199)0 124 12.80 128 20.80 119 -- --- --- 16 x 12 050 0.42 5.00 161 12.90 122 10.50 [16 18.30 99 - -- 5.00 115 16x 14 0.50 0.4" 4.00 141 12.00 181 1200 III 19.0 129 18x8 0.54 0.48 13.00 201 20.00 170 19.50 196 -- 16.00 190 18 x 10 0.54 0.40 10.00 196 18.00 166 17.40 186 28.60 (60 - 18 x 12 0.54 0.42 7.00 (80 15.50 150 14.00 150 19.50 150 12.00 19.8 18 xl 4 0.54 0.47 6.0)) 200 15.00 175 I 5.0)) 200 -- 18x 16 0.54 0.50 5.00 190 12.50 170 12.50 192 --- 20 x 8 057 0.18 16.00 22" --- - --- 20x 10 0.87 0.4)) 16.00 220 22.12 200 19.00 210 -- 20x 12 OF 042 12.00 227 F SO FO 16.00 208 --- 2014 0,57 0.47 10.00 200 18.00 19)) (7.91) 208 - 20x 16 0.5- 0.50 7.00 211 11.8)1 188 11 sO 200 20x 18 0.57 0.54 4,00 226 12.00 200 12.00 216 -- -.- --- 8.00 235 24 x 8 0.61 0.18 20.00 261 . .-. - 24 (0 0.61 0.40 18.00 286 --. --- 24x12 0.61 0.42 (61)0 263 216)) rs 21.00 290 --- 18.00 818 24x14 0.61 (147 14.00 .110 22.00 310 21.90 415 24x 16 061 0.50 14.1)0 279 21.00 299 17.5O 285 --- 12.00 120 24x18 0.61 0.64 10.00 284 18.00 400 18.00 .510 21,0)) 228 --- -- - 24x20 0.61 (IF .00 428 1500 26 11.60 25 - --- --- .00 170 ,30x11 a66 11,42 40.00 130 --- --, --- --- -.- - 30 x 16 0.66 0.50 30.00 OF 39.00 565 19.00 623 48.00 69)) - 30I8 0.66 0.54 28.00 668 37.00 684 47.00 635 - --- --- 28.00 800 30x 20 0.66 0.57 24.00 628 33.00 590 1100 603 2400 640 30 x 24 0.06 0.61 10.00 475 24.50 536 24.50 526 - -- --- 10.00 5 7 (Cw?t)4 IJCAT 4 RI SECISI'F RED I'IADI)MARKOF S FAR PIPE PROD U('I S STAR' PIPE PRODUCTS HOUSTON CORPOMATR TOLL FREE I 900-999-3W9 FAX 281-558-W( Page 11 Compact MJ Fittings ANSI/AWWA C153/A2133 iiiui NOM, SIZE WT L SVT WT wr WT (LBS.) L (LBs.) (LBS.) (lBS.) (LBS.) (I Bs.) 701.7/4 0-34 36 x 4 36.00 712 36x6 074 0.36 36.00 731 -- '-' 36x8 0T4 038 36.00 "39 -.- ... --. -- .-. -- 36x10 0.74 0.40 36.00 775 -- . -. 36 \ 12 0."4 0.42 3600 1058 --. --- --- lOx 16 0.74 0.50 40.00 1016 27.00 595 - - --- --- 36x 18 074 0.34 6800 983 67.00 800 --- --- . - --- - - 36 20 0.74 0.5" 36.00 1105 45.00 650 43.00 950 -'- - --- - 36x 24 074 0.61 19.00 822 36.12 746 33.00 610 --- --- 1900 820 3630 0.74 0.66 15.30 811 24,62 788 24.30 758 --- --- -- -- 15.50 811 42x24 0.82 0.61 40.00 13S6 49.00 1204 49.00 1320 - - " 40.00 1782 4200 0.82 0.66 20,00 1083 29.12 1120 29.00 1015 -- --- -- 20.00 1413 42x36 0.82 074 15.50 1114 2462 962 2430 1016 .-. --- --- - 13.30 1114 48x20 0.90 0.57 40.00 1280 49.00 1320 --- -- --- '-- 48x24 0.90 0.61 40.00 1761 .-. --- ,. ... , . , 40.00 1800 48x30 0.90 0.66 40.00 1779 49,00 1394 49.00 1711 .. --- 4000 1960 48x36 0.90 074 2800 1641 i.00 1456 17.00 1540 - -- .-. 28.00 2000 442 0.90 0.82 15.50 , 1426 24.50 1241 24.50 1275 --- --- 15.50 1470 .TTT. 'Nom. SIZE T TI L -' sr(LB. 48 x 36 0.90 0.74 33.25 2500 Ll L2 N T J I NOM. SUORL LEFVFS LONG SLEEVES SIZE T 1.] WT (LBS.) 1.2 WT (LBS.) 2 0.30 ".(l 8 12.00 13 3 0.33 7.30 , 12 12,00 1 0.34 730 13 1260 22. 6 0.36 750 23 12.00 29 8 0.38 7.30 31 12.00 45 10 0.40 7.30 43 12.00 61 12 0.42 7.60 57 12.00 79 14 0.47 9.50 94 15.00 128 16 030 930 118 13.00 159 18 ' 0.54 900 143 15.00 200 20 , 0.6" 900 177 16.00 236 24 061 9.00 226 15.00 30 10 0.66 13.00 472 2400 614 36 0.74 15.00 673 24.00 889 42 0.82 15.00 86" 2400 1114 48 0.90 15O0 1059 , 24.00 1406 k Notn SIZE T TI A B I WT(LBS.) 48 x 36 0.90 0.74 33.25 42.25 1 2643 NOM. , PIPE SILL ,. 1 L ID.) WT SIZE (LBS 4 4,80- 6,00 0,64 12.00 6.10 20 6 6.90.7.10 0.36 1200 120 36 8 903 9.60 0.18 12.00 9.40 46 10 11.10 11.40 0.40 12.00 11.50 62 12 1320 11,30 042 12.00 11.60 76 ,1 1 7.49 17.80 0.50 , 1500 17.94 12 UCAT.I4.OI REGIS'I'IiREDl'SADEMARK OF 9)05 PIPE PRODUCE'S STAR PIPE PRODUCTS HOUSTON CORPORATE TOLL FREE -00(1 999-3(X)9 F4X 281.090.91)110 Page 12 ovaIs Compact MJ Fittings ANS1/AWWA C153/A21 .53 I op NOM. T W F I 4x 13 084 1800 29 6x13 046 1150 4' 618 086 1800 56 6 24 0,46 24.00 60 636 086 3600 75 (,x48 0.36 48.00 94 x 1 038 1300 54 8x18 048 18.00 67 8x24 088 24.00 82 8 x 48 0.88 48,00 144 12x 13 1 0.42 1 13.00 1 120 NOM. . 'I WT SIZE (LBS.) 6-,6 ((36 0 46 5.00 1025 65 8 eô 0.48 0.36 00 11.25 85 8 X8 078 0.38 6.50 1180 100 lOx 6 0.40 036 5.00 LL "s 10 (028 040 088 020 (Is 12x6 0,42 0.46 4.00 1375 126 12 x8 0.42 045 640 13S 128 143.6 or 036 020 1500 211 16x6 020 036 650 1600 279 18 x 6 0.54 046 6 x0 18.00 ' 8 20 x 6 0 0.36 6.50 18.4o 485 24x6 0.63 0.36 700 1900 460 42X6 1 0.82 1 0.36 1 9.00 30.00 1 1371 0 NOM. T ' WI 4111. (1,13S.) 6x12 036 1200 6x18 046 18.00 62 6x24 0.36 24.00 74 vp Te - - NOINI. SIZE WT (1) T-HEAD 130LT5 4 8 (2)7/4 x31/2 6 11 (2)3/4 x41'2 8 13 (2)3/4"x3 1/2" 12 25 (2)3/4"x4' UCAT. 14 0) RTCISTI/RFDTOADESIARK OF STARPIPE P001301:19 STAR PIPE PRODUCTS FM I{OUSTONCORPO}ATE TOLLPREE 1.800.999.301)9 FAX 081.958.9000 Page 13 Ductilel. A TO VRheinland AWWA MEMBER ISO 9OUI2UO8 -- Sizes 3"-12° are Underwriters Laboratories Inc. Listed at 200 PSI for 3-8" sizes and 175 PSI for 10-12" sizes. For use on PC350 ductile iron and SCH40 steel pipe. Bolt hole drilling is to ANSI B16.1 class 125. Uses standard mechanical joint gasket for seal on Dl Pipe and Transition Gasket on steel pipe. Pipe fabrication can be done on site, using plain end pipe. Flange Adapters are ideal for jobs involving refro-fitting. Can be used on Ductile Iron (3-12') and Steel (3"-12") Pipe --steel pipe sizes require a transition gasket. Can be used in above or below ground applications If future maintenance is required, Flange Adapters can be easily disassembled. ...- Gland: Ductile Iron per ASTM A536, Grade 65-45-12 Retainer set screws are made from medium carbon alloy steel through hardened, quenched and tempered to hardness of rockwell C43-53. GASKETOPTIONS(Pleasecheckone): El Standard: SBR Gasket C- E Optional Transition Gasket (for Steel Pipe) \joi REV. 17.01 1 ® TE REGISTERED TRADEMARK OF STAR PIPE PRODUCTS STAR PIPE PRODUCTS HOUSTON CORPORAH _TOLL FREE I.BU0.999-30091 FAX 281-558-9000 TUVRheinI,i'd Page 1 Please check sizes: LI $ IFlangefAda ptersseries2ft For Steel (3"-12") and Ductile Iron (T-36") Pipe -Flange Drilling ANSI B16.1 125 lbs TECHNICAL INFORMATION NOM sizE ---i-- DUCTILE STEEL PIPE APPROX A B BC BOLT HOLE SET SCREWS O.D. (LBS) QTY SIZE 3 3.96 3.50 5.84 7.50 2.00 6.00 3/4 4 1/2x 1 1 /4 4 4.80 4.50 8,12 9.00 2.07 7.50 3/4 4 1/2x 1 1/4 6 6.90 6.63 11.05 11.00 2.19 9.50 7/8 8 1/2x 1 1 /4 8 9.05 8,63 17.13 13.50 2.31 11,75 7/8 8 5/8x1 1/2 10 11.10 10.75 25.15 16.00 2.50 14.25 1 12 5/8 x 11/2 I ' 112C . 2.7 ' 34.38 1900 2 50 1 v.00 1 l' 5/8 x 1 1 /2 *All dimensions in inches except where indicated. Notes: Transition gasket required on steel pipe. REV 17.01 S REGISTERED TRADEMARK OF STAR PIPE PRODUCTS STARS PIPE PRODUCTS HOUSTON CORPORATE ITOLL FREE 1'800'999'3009 FAX 281.558.9000 w.Uarpipeproducts.co TUVRheinInd Page 2 \- rr Hedvy Duty Retainer Glo Serie sOJ - ..k 1111. Heavy ii, etainer Glands prc ii r ?liable restraint I ctile iron and steel pipe, valves and fittings. This simple design has been in service for over 30 years. Retainer glands install in minutes, in any type of soil condition and offer guaranteed restraint. Eliminating expensive time- consuming concrete thrust blocks. Proven Success for Over 30 Years Gland is made of Ductil'- It T - 1 Offers a full 5° deflection through 12 size, 3° on 14"-20" & 20 on 24"-36" Sizes 3" through 12" are Underwriters Laboratories Listed for use on Ductile Iron, Thickness Class 51 and Pressure Class 350 at 350 psi and on Steel Pipe, Schedule 40, 3" to 10 is rated at 350 psi & 12" at 250 psi. Safety factor is twice (2:1) the standardized pressure rating listed in Table A. Intended for use on Ductile Iron or Steel Pipe as listed in Table A. Use on Steel Pipe, sizes 3-12" requires a transition gasket. Retainer Glands eliminate tie rods and thrust blocks. Standard gland col-r is Graphite Black (RAL 9011). Table A I cio 1 riiwinr 7. 350 350 3 N/A 350 N/A N/A 4 N/A 350 N/A N/A 350 350 6 350 350 N/A N/A 350 350 8 350 350 N/A N/A 350 350 10 350 350 N/A N/A 350 350 12 350 350 N/A N/A 350 250 14 250 250 250 250 250 N/A 16 250 250 250 250 250 N/A 18 150 150 150 150 150 N/A 20 150 150 150 150 150 N/A 24 150 150 150 150 150 N/A 30 N/A 100 100 100 100 N/A 36 N/A 100 100 100 100 N/A Restrainer mechanism dimensions shall be in accordance with ANSI/AWWA CII 112111. This mechanism shall be designed to fit standard mechanical joint bells with standard T-Bolts. The mechanical joint restrainer glands shall be manufactured of ductile iron Grade 65-45-12 Conforming to ASTM A536. Set screws are to be of high strength low alloy steel in accordance with ANSI 4140 and heat-treated to Rockwell C45-53 with cup points. Restrainer mechanism sizes 3-12" shall be Underwriters Laboratories Listed. Restrainer mechanism shall possess specified pressure rating and carry a minimum safety factor of 2:1. Restrainer mechanism shall be Stare Pipe Products, Series 600 or an approved equal. JRCATI7.01 ®REGISTERED TRADEMARK OF STAR pipe PRODUCTS I STARS PIPE PRODUCTS HOUSTONCORPORATE iTOLLFREE1-85S-999-3S09iFAT 281-558-9S0s - - www.storpipeproducN.com Page 105 7- NOM. DI PIPE STEEL PIPE SET SCREWS SIZE SET SCREW PPROX WI, SIZE OD OD oA 08 C D oE / TORQUE L (FT-LBS) 3 3.96 3.50 4.06 6.19 7.69 8.8 3/4 5/8x?- 4) 85 5 4 4.80 4.50 4.90 7.50 9.12 9.72 7/8 5/82 4) 85 . 7 6 6.90 6.63 7.00 9.50 11.12 11.8 8 5/8x2 (6) 85 11 8 905 863 915 1175 1337 1395 7/8 5/8x2(9) 85 15 10 11.10 10.75 11.20 14.00 15.62 16.0 7/8 5/8x2 (16) 85 22 12 1320 1275 1330 1625 1788 1&12 7/8 5/8x2(16) 85 27 14 N/A 15.44 18.75 20.25 20.20 7/8 5/8x2 (20 00 44 16 .15.30 1740 N/A 1754 2100 2250 2230 7/8 5'8x2 24) 90 55 18 12.50 N/A 19.64 23.25 24.75 .4.40 7/8 5/8x2 (24) 90 60 20 ... 21.6 N/A 21.74 25.50 27.00 26.50 7/8 5/8x2 (28) 90 73 . 24 25.80 N/A 25.94 30.00 31.50 30.70 7/8 5/8x2 (32) 90 02 30 32.00 32.17 36.88 39.12 39,13 . 1/1/8 3/4x3(40) 90 169 36 38.30 .N/A N/A 38.47 43.75 46.00 45.43 1-1/8 3/43 (48) 90 213 p Heavy Ducy Retainer Gland series 600 '----' ), For Ductile Iron Mechanical Joints TECHNICAL INFORMATION *All dimensions in inches except where indicated. Notes: * Transition gasket required on steel pipe. JRCATl7.oi STAR PIPE PRODUCTS HOUSTON CORPORATE 11011 FREE 1-000.999-30091 FAX 281-558-9000 www.slorpipeproducls.com TOV8lwi***I Page 106 Wash socket and plain end pipe with soapy water. Ensure that the set screws are retracted to clear the pipe OD. Slip gland and gasket over plain end pipe with small side of gasket and lip side of gland facing socket. Slip plain end pipe into socket. Lubricate gasket with soapy water to allow it to slip easily into place. Push gasket into socket making sure it is evenly seated. Slide gland into position against gasket. Align bolt holes and insert T-bolts. Tighten nuts by hand. Note: deflection of joint must be made prior to tightening of T-bolts and set screws. The max deflection is 5° for 3-12", 3° for 14-20" and 2° for 24-36". T-bolts should be tightened alternately on opposite sides (Star Pattern), to the torque recommended by AWWA (see table A), and hand tighten Set screws until tips evenly touch pipe, assuring concentricity. Then tighten set screws alternately on opposite sides to approximate 50 ft-lbs of torqe. Finally, in the same sequence, tighten set screws to recommended torque DO NOT RE-TORQUE. (see table B) Note: Not to be used on plain end fittings, PVC or HDPE pipe. (TABLE A) T-HEAD !BOLT I.lI NUT IIDETAILS PIPE SIZE BOLT SIZE RANGE' OF (IN) (IN) TORQUE (FT-LBS) 3 5/8 45-60 4-24 3/4 75-90 30-36 1 00-120 'These torque ranges are requirements of AWWA C600 (TABLE B) SET STIES] (elll PIPE SIZE (IN) BOLT SIZE (IN) RANGE OF TORQUE (FT-LBS) 3-12 5/8x2 85 14-24 5/8x2 90 30-36 3/4 x 3 90 31,11 fdh Heavy Duty Retainer ii lles .IsIs For Ductile Iron Mechanical Joints INSTALLATION INSTRUCTIONS - SIZES 311 - 36" ER REGISTERED TRADEMARK OF STAR PIPE PRODUCTS STAR' PIPE PRODUCTS HOUSTON CORPORATE TOIL FREE 1-800-999-30091 FAX 281-558-9000 TUVPir1w,J Page 107 www.sTarpipeproducls.com NOTES: J 0 CAT 17 .0 STARS P100 PRODUCTS HOUSTON CORPORATETOI.L FREE 1-800-999-30091 FAH 281-558-9000 1UVNhiA, 1 www.starpipeproducts.com - Page 108 c(U)us Fig. 38E 1 - 90° Elbow LISTED Size Part Number Materials IN Weight LB 1-114 388 10120 150 lb Ductile Iron 375 9 1-1/2 38E 1014D 150 lb. Ductile Iron 400 9 2 38E 1020D 150 lb. Ductile Iron 4.50 14 2-112 38F 1024D 150 lb Ductile Iron 500 19 3 388 1030D 150 lb. Ductile Iron 5.50 25 3-1/2 38F 1034D 130 lb Ductile Iron 600 25 4 38E 1040D 150 lb Ductile Iron 650 45 5 38E 1050D 150 lb Ductile Iron 750 52 6 38F 1060D 150 lb. Ductile Iron 8.00 65 8 38F 1080 125 lb Cast Iron 900 tUb 10 38F 1100 125 lb Cast Iron 11.00 165 12 38E 1120 125 lb Cast Iron 1200 255 14 38E 1140 125 lb. Cast Iron 1400 353 16 38E 1180 125 lb Cast I ro n 1500 430 18 38E 1180 125 lb Cast Iron 1650 450 20 388 1200 '. . .125 lb Cast Iron 1900 580 24 38E1240 125 lb. Cast Iron 2o.00 900 Fig. 38M1 - 900 Reducing Elbow Size Part Number Materials IN Weight LB 2 x 1-1/2 38R81020014D 1501b Ductile Iron 450 22 3 x 1-112 388E1030014D 15015 Ductile Iron 550 3 x 2 38RE1030020D 1501b Ductile Iron 550 3 x 2-1/2 38RE1030024D 15015. Ductile Iron 5.50 22 4 x 2 38R81040020D 1501b Ductile Iron 6.50 29 4 x 2-1/2 38RE1040024D 150 lb Ductile lion 650 31 4 x 3 388E1040030D 1501b Ductile Iron 6.50 29 -. 5 x 2 38R81050020D 150 lb Ductile Iron 7.50 50 5 x 2-1/2 38R81050024D 1501b Ductile Iron 7.50 50 554 .38R81050040D 150 lb Ductile Iron 750 50 6 x 2 38RE1060020D 1501b. Ductile Iron 8.00 42 0> 2-1)12 388E10(30024D 10 lb Ductile Iron 8.00 45 6 x 3 38RE1060030D 150 lb Ductile Iron 800 so 6 x 4 38R81060040D 150 lb Ductile Iron 800 55 6 x 5 388E1060050D 1501b, Ductile Iron 800 65 ' 8 x 4 38881080040 125 lb Cast Iron 900, 80 8 x 5 12515 Cast Iron 900 , 85 8x6 38RE1080060 12515 Cast Iron 900 85 10x4 .38RE1080050 38RE1100040 1251b Cast Iron 00 ,11 110 106 38R81100060 1251b Cast Iron 1100 130 10x8 388E1100080 1251b Castlron 1100 150 12A6 38R81120060 125 lb Cast lion 1200 188 12x8 38RE1120080 1251b Cast Iron 1200 185 12x10 388E1120100 1251h Cast Iron 1200 210 14x 12 38RE1140120 1251b Cast Iron 14.00 , 275 - 16x12 38R81160120 1251b. Cast Iron , 15.00 310 101 SMITH-COOPER IN'I'ERNA'l'IONAL® • TOLL FREE 1-800-766-0076 • FAX (323) 890-4456 • wwwsmithcooper.corn Fig. 38LE1 - 900 Reducing Long Radius Elbow Size A Weight Part Number Materials IN LB 10x8 38LE1100080 12515, Cast lron 1650 185 12x 10 38LE1120100 125 lb Cast Iron 19,00 360 Fig. 38BE1 - 900 Base Elbow Size IN Part Number Materials IN IN Weight LB 2 38BE1020D 150 lb Ductile Iron 450 412 19 2-1/2 386E1024D 1501b Ductile Iron 500 450 29 3 388E1030D 1501b Ductile Iron 550 4 88 35 4 38BE1040D 1501b Ductile Iron 650 550 55 6 , 388E1060D 1501b Ductile Iron, 800 700 85 8 , 38BE1080 125 lb. Cast Iron 900 8.75 145 10 38B81100 1251b Cast Iron 1100 , 975 220 12 38BE1120 125 lb Cast Iron 1200 1125 324 14 38BE1140 1251 ID. Cast Iron 14.00 12.50 375 16 38BE1160 125 lb Cast Iron 1500 1375 445 Fig. 380E1 - 90° Side Outlet Elbow Size Weight Part Number Materials IN IN LB 4 380E1040D 150 lb. Ductile Iron 6.50 60 6 380E1060D 150 lb Ductile Iron 800 95 cuS LISTED Fig. 38LE1 - 90° Long Radius Elbow Size IN Part Nuinher Materials - A IN Weight. LB 3 38L81030D 150 lb Ductile Iron 7.75 30 - 4 3BLE1040D 150 lb Ductile Iron 9.00 50 6 38LE1060D 1501b Ductile Iron 11 50 85 8 3bLE1080 120 lb Cat Iron 1400 145 10 38LE1100 125 lb Cast Iron 16.50 225 12 38LE1120 1251b. Cast Iron 1900 325 14 38LE1140 125 lb. Cast Iron 21,50 385 16 38L81160 12515 Cast Iron 2400 400 18 38LE1180 12515 Cast Iron 2650 630 20 38LE1200 120 lb Cast Iron 2900 810 24 38LE1240 125 lb. Cast Iron 34.00 1,240 Fig. 38BE1 - 90° Reducing Base Elbow Size Part Number Materials IN IN Weight LB 6 x 3 38BE1060030D 150 lb. Ductile Iron 8.00 7.00 74 6 x 4 38BE1060040D 150 lb Ductile Iron 8.00 700 76 Ox 5 38BE1060050D 150 to Ductile Iron 800 7 00 84 8x6 38BE1080060 125 lb Cast Iron 900 875 120 SMITH-COOPER IN'i'ERNA'i'IONAL® • TOLL FREE 1-800-766-0076 • FAX (323) 890-4456 • www.srnithcooper.com 102 Size IN Part Number Materials IN IN Weight LB 3 381 150 lb Ductile Iron 1000 300 45 4 38L11040D 15015 Ductile lion 1200 300 75 6 38L11060D 150 lb Ductile Iron 1450 350 120 8 38LT1080 125 lb Cost Iron 1 -1,50 450 200 10 38L11100 125 lb. Cast Iron ISO 500 335 - 12 33L11120 12515 Cast Iron 150 550 515 16 38LT1160 125 lb. Cast Iron au.00 6.50 805 Fig. 38Y1 -Wye Size Weight Part Number Materials I • IN IN LB 4 38Y 1040D 150 lb. Ductile Iron 6.50 3.00 66 6 38Y 1060D 15015 Ductile Iron 800 350 101 12 38Y 1120 125 lb. Cast Iron 12.00 5.50 265 (Ui) Fig. 38F 1 - 45° Elbow LISTED Size IN Part Number Materials IN Weight LB 2 380 1020D 150 lb Ductilc 250 12 2-1/2 38F 1024D 150 lb Ductift 300 17 3 380 10300 150 lb Ductile lror, 300 20 4 36F 1040D 150 lb Ductile Iron 4,00 40 5 380 1050D 150 lb Ductile Iron 450 45 b 38F 1060D 15016 Ductile Iron 500 55 8 38F 1080 125 lb Cast Iron 550 90 10 38F 1100 125 Ill Cast iron 650 135 12 38F 1120 125 lb Cast Iron 750 220 14 38F 1140 125 lb. Cast iron 7.50 220 16 38F 1160 125 lb Cast Iron 800 280 18 38F 1180 125 lb Cast Iron 8 50 32 20 38F 1200 125 lb Cast Iron 950 430 24 380 1240 125 lb Cast Iron 11 00 630 Fig. 38TT1 - 22-1/2° Elbow Size • . Part Number IN.IN Materials Weight LB 4 38-rn 040D 150 lb. Ductile Iron 4.00 40 -. 6 38111060D 150 lb Ductile Iron 5.00 55 8 38111080 125 lb. Cast Iron 5.50 90 10 35111100 125 lb. Cast Iron 650 130 12 38TT1120 1251b.Cast Ito n 7.50 195 Fig. 38EL1 - 11-1/4° Elbow Size IN, Part Number Materials IN Weight LB 3 38EL1030D 1501b Ductile lion 300 20 4 3PEL1040D 150 lb Ductile Iron 400 40 6 38EL1060D 150 lb. Ductile Iron 5.00 55 8 38EL1080 125 lb Cast Iron 550 90 10 38EL1100 125 lb. Cast Iron 6.50 135 12 386L1120 125 lb Cast Iron 750 205 Fig. 38LT1 -Lateral 103 SMITH-COOPER INTERNAI'IONAL® • TOLL FREE 1-800-766-0076 • FAX (323) 890-4456 0 www.smithcooper.com Size IN Part Number Materials IN Weight LB 2 x 1-1/2 38811020014D 15015 Ductile Iron 450 29 2-1/2 s 1 38R11024010D 15015 Ductile Iron 500 29 2-1/2 x 1-1/2 38811024014D 150 lb Ductile Iron 5 00 29 2-112 A 2 x 2 38R11024020020D 150 lb Ductile Iron 500 29 2-1/2x2 38R11024020D 15015 Ductile Iron 500 50 3< 1 38811030010D 150 lb Ductile Iron 5 50 25 3 x 1-1/2 38R110 30014D 1501b Ductile Iron 550 38 3 x 2 38R11030020D 15015 Ductile lion 550 35 3x 2-1/2 38R11030024D 15015 Ductile Iron 550 34 4x 1-1/2 38R11040014D 150 lb. Ductile Iron 6.50 55 4 x 2 x 4 38RT1040020040D 15015 Ductile Iron 6.50 50 4 <2 38611040020D 150 lb Ductile Iron 650 50 4 x 2-1/2 388T1040024D 1501b Ductile Iron 6.50 55 4 x 3 38R11040030D 150 lb Ductile Iron 650 60 4x 3-1/2 38811040034D 150 lb Ductile Iron 6.50 55 5 x 2 38R11050020D 15015 Ductilelron 750 85 5 x 2-1/2 38811050024D 1501b Ductile Iron 7.50 85 5 x 3 38R11050030D 1501b. Ductile Iron 7.50 85 5 x 3-1/2 38R11050034D 15015 Ductile Iron 7 50 85 5 x 4 x 4 38RU050040040D 1501b Ductile Iron 750 80 5 x 4 38RT1050040D 150 lb. Ductile Iron 7.50 85 A1 C Q. 9L us Fig. 38T1 -Tee LISTED Size IN Part Number Materials IN Weight LB, 2 38T 1020D 150 lb Ductile Iron 4 50 20 2-1/2 381 1024D 150 lb Ductile Iron 500 30 3 381 1030D 150 lb Ductile Iron 5 5 0 40 - - 4 381 1040D 150 lb Ductile Iron 600 65 5 381 1050D 150 lb Ductile Iron 7,50 85 6 381 1060D 150 lb Ductile Iron 800 95 8 381 1080 12515 Cast Iron 900 155 10 3811100 12515 Cast iron 1100 270 12 381 1120 125 lb Cast Iror 1200 385 14 381 1140 12515 Cast Iron 1400 435 16 381 1160 12515 Cast Iron 1500 550 18 3811180 12515 Cast Iron 1650 665 20 381 1200 125 lb Cast ror 1800 855 24 381 1240 125 lb Cast Iron 2200 1,330 Fig. 38BT1 - Bull Head Tee Size Weight Part Number Materials IN IN LB 4 c 6 38BT1040060D 150 lb Ductile Iron 800 88 68 38B11050080 125 lb Cast Iron 900 142 8x10 38B11080100 125 lb. Cast Iron 11.00 240 Fig. 38RT1 -Reducing Tee SMITH-COOPER IN'T'ERNAI'IONAL® • TOLL FREE 1-800-766-0076 • FAX (323) 890-4456 • www.smithcooper.com 104 'Th Fig. 38RT1 - Reducing Tee cont. LISTED IN Size Part Number Materials A Weight IN LB 6 x 2 38R11 0600200 150 lb Ductile Iron 800 85 6 x 2-112 38RT1060024D 150 lb Ductile Iron 800 90 6 a 3 x 3 38R11060030030D 1501b Ductile Iron 800 85 6 x 3 x S 38RT1060030050D 150 lb Ductile Iron 800 85 6 x 3 38R11060030D 150 lb Ductile lion 800 85 6 a 4 a 4 38RT1060040040D 1501b Ductile Iron 8 00 90 6 a 4 a 5 36R11060040050D 1501b Ductile Iron 8.00 85 6<4 a 6 36R110500400600 1501b Ductile Iron 800 95 6 x 4 388T1060040D 1501b Ductile Iron 800 90 6 a 5 x 3 3881 1060050030D 150 1b Ductile Iron 8M 85 6x 5 x 5 38811060050050D 1501b Ductile Iron 800 85 6 x 5 x 6 38R11060050060D 1501b Ductile Iron 8,00 . . 105 6 x 5 38RT1060050D 15015. Ductile Iron 8.00 110 8x2 1/2 88R11060024 12515 Cast Iron 900 120 8 x 3 38811080030 12515 Cast Iron 900 135 8 x 4 38811080040 1251h Cast Iron CiQQ 135 8a4x8 38R11080040080 1251h Cast Iron 9.00 140 8 x 5 38811080060 125Ib. Cast Iron 9.00 149 8 x 6 38R11080060 12515 Cast Iron 900 145 8a6y6 38R11080060060 1251b Cast Iron 900 145 8 x 6 x 8 38R11080060080 1251b. Cast lron 900 160 10x3 38R11100030 12515 Cast Iron 1100 210 10x4 38R11100040 1251b. Cast lrori 1100 202 10x6 38R11100060 12516. Cast Iron 1100 215 10x8 38811100080 125 lb. Cast Iron 1100 225 10x8a8 38811100080060 125 1b Cast Iron 11.00 240 10x8x 10 38R11100080100 1251b Cast Iron 11.00 262 10 10 38811120100 125 lb Cast Iron 1100 360 12x4 38RT1120040 1251b Cast Iron 1200. 290 12x5 38R11120050 1251b Cast Iron 1200 310 12x6 38R11120060 1251b Cast Iron 1200 295 12x8 38811120080 12515 Cast Iron 1200 310 14x4 38R11140040 1251b Cast Iron 1400 410 14<6 38RT1140060 1251b Cast Iron 1400 375 14x8 38R11140080 1251b Cast Iron 14.00 390 14x10 38R11140100 1251b Cast Iron 1400 400 14a12 38611140120 1251b Cast Iron 1400 425 16x4 38R11160040 12515 Cast Iron 1500 230 16x8 38R11160080 12511s Cast Iron 1500 475 16x 10 38RT1160100 125 lb C-e,0 Iron 100 495 16x 12 38R11160120 125 1b Cast Iron 1500 520 16x14 38R11160140 1251b Cast Iron 1500 530 18 x 6 388Th 180060 1251b Cast Iron 13.00 480 18x8 38811180080 1251b Cast Iron 1300 495 18 x 12 38811180120 12515 Cast Iron 13.00 535 20x6 38811200050 1251b Cast Iran 1400 610 20x10 38RT1200100 1251b. Cast Iron 14.00 635 105 SM1'I'l-1-COOPER IN"l'ERNAl'IONAL® • TOLL FREE 1-800-766-0076 • FAX (323) 890-4456 • www.srnithcooper.com cuS Fig. 38RX1 -Reducing Cross LISTED Size IN Part Number Materials A IN Weight' LB 6 x 4 38RX1060040D 150 lb Ductile Iron 800 110 6 x 5 38RX1060050D 150 lb Ductile Iron 800 110 8 x 4 388X1080040 125 lb Cast Iran 000 155 8 x 6 38RX1080060 125 lb Cast Iron 900 165 10x4 380X1100040 1251b Cast Iron 1100 220 10 x 6 38AX1100060 125 lb Cast Iron 11,00 240 10>8 38RX1100080 125 lb Cast Iron 1100 265 124 38RX1120040 125 lb Cast Iron 1200 310 12x6 38RX1120060 125 1b Cast Iron 1200 320 12x8 38RX1120080 1251b Cast Iron 1200 345 12x 10 38RX1120100 1251b Cast Iron 1200 415 14x6 38RX1140360 1251b Castlron 1400 425 148 38RX1140080 1251b Cast Iran 1400 425 14x 10 38RX114Cr100 125 lb Cast Iron 1400 460 14x12 38RX1140120 1251b Cast Iron 1400 505 16x6 38RX11600110 1251h Cast Iron 1500 490 16x8 38RX1160080 125 lb Cast Iron 1500 520 16 10 38RX1160100 1251b Cast Iron 1500 555 16 x 12 386X1160120 1251b Cast Iron 1500 605 16x 14 38RX1160140 125 lb, Cast Iron 1500 620 18x6 380X1180060 12510 Cast Iron 1300 610 18x8 38RX1180080 1251b Cautlron 1300 610 18x10 38RX1180100 125 lb Cast Iron 1300 560 18x 12 38RX1180120 125 lb Cast Iron 1300 610 lBs 14 38RX1180140 12515 Cast on 1650 680 18x 16 38RX1180160 125 lb. Cast Iron lOuD 700 20x6 38RX1200060 12515 Cast I ron 1400 745 20x8 38RX1200080 125 lb Cast Iron 1400 760 20x 10 38RX1200100 125 lb Cast Iron 1400 685 20x12 38RX1200120 1251b Cast Iron 1400 735 20 x 14 38R71200140 120 lb Cast Iron 1400 745 20x16 386X1200160 125Ib Cast Iron 1800 91 20x18 38RX1200180 1251h Cast Iron 1800 945 24x10 38RX1240100 125 Is. Cast lron 1500 885 24 x 12 386X1240120 12515 Cast Iron 1500 960 24x18 38RX1240180 1251b Cast Iron 2200 1365 SMITH-COOPER IN'I'ERNAI'IONAL® • TOLL FREE 1-800-766-0076 • FAX (323) 890-4456 0 www.smithcooper.com 106 Fig. 38X 1 - Cross Q. us LISTED Size IN Part Number Materials IN :7 Weight LB] 2-1/2 38X 1024D 150 lb Ductile Iron 500 37 3 38X 1030D 150 lb Ductile Iror 5.50 50 4 38 040D 150 lb Ductile lr ii 650 80 6 38X lObOD 150 lb Ductile Iron 000 120 8 38X 1080 125 lb Cast Iron 900 195 10 38X 1100 12516. Cast Iron 11,00 330 12 38X 1120 12b1 Cast Iron 1200 460 14 38X 1140 1261b Cast Iron 1400 530 16 38X 1160 125 lb Cast ron 1500 665 18 38X 1180 125 lb Cast Iron 16.50 795 20 38X 1200 125 lb Cast Iron 1800 1,001 - 24 38X 1240 125 lb. Cast Iron 2200 1-570 Fig. 38ER1 -Eccentric Reducer Size IN: Part Number MateriaLs IN LB 3 x 2 38ER1030020D 150 lb Ductile Iron 600 16 3 x 2112 386R10300240 ISO lb Ductile lion 600 20 4 x 2 38E01040020D 150 lb Ductile Iron 111 700 25 4 x 2-1/2 38ER 10400240 150 lb. Ductile lion 7,00 28 4 x 3 38ER1040030D 150 lb. Ductile Iron TOO 30 5 x 2-1/2 38ER1050024D 150 lb Ductile lion 800 35 - 5 x 3 38E0 1050030D 150 lb Ductile Iron 800 - 35 5 x 4 38ER1050040D 1501b. Ductile lion 000 39 6 x 2 38ER1060020D 1501b Ductile Iron 900 35 Ox 2-1/2 38ER1060024D 150 lb Ductile lion 900 38 6 x 3 38ER1060030D 150 lb Ductile lion C/nO 40 Ox 4 38ER10600400 150 lb Ductile Iron 45 6s5 38861060050D 1501h Ductile Iron 900 50 8 x 4 3E1E01080040 125 lb Cast Iron 1100 65 8 x 5 38ER1080050 1251b Cast Iron 1100 70 8 x 6 38ER1080060 125 lb Cast Iron 11 00 75 10x4 38E81100040 1251b. Cast Iron 1200 85 10x6 38E141100060 125 lb Cast lion 1200 90 10x8 38ER1100080 125 lb Cast Iron 1200 110 12c6 36E81120060 1251b,Castlron 1400 130 12x8 38ER1120080 1251b Cast Iron 1400 150 12x 10 36881120100 1251b Cast Iron 1400 17Q 14x 10 38ER1 140100 125 1b Cast lion 1600 190 14x 12 38ER114010 1251b Cast Iron ibOD 220 16x12 38ER1160120 125 lb. Cast lron 1800 285 20x14 38E81200140 1251b Cast Iron 2000 355 107 SMITH-COOPER INTERNA'I'IONAL® • TOLL FREE 1-800-766-0076 • FAX (323) 890-4456 • www.smithcooper.com CNWUS Fig. 38CR 1 -Concentric Reducer LISTED Size IN Part Number Materials IN Weight LB 2 a 1-1/2 38CR1020014D 125 lb. Ducyrle Iron 5.00 12 2-1/2 x 2 38CR1024020D 150 lb Ductile Iron 550 14 3 a 1-1/2 38C61030014D 150 lb. Ductile Iron 600 /5 3 a 2 38CR 1030020D 150 lb Ductile Iron 6.00 16 3 x 2-1/2 38CR1030024D 150 lb Ductile Iron 600 20 4 x 2 38CR1040020D 150 lb Ductile Iron 700 25 4 a 2-112 38CR1040024D 150 lb Ductile Iror, 700 28 4 a 3 38CR1040030D 150 lb Ductile Iron 7.00 30 5 a 2 38CR1050020D 150 lb Ductile Iron 800 26 5 a 2-1/2 38CR 1050024D 150 lb Ductile Iron 800 31 . a 3 38CR1050030D 150 lb. DLrctile Iron 8.00 32 5 a 3-1/2 38CR1050034D 150 lb Ductile Iron 800 32 5 a 4 38CR1050040D 150 lb Ductile Iron 8.00 39 6 a 1-112 38CR1060014D 150 lb Ductile Iron 900 34 6,a 2 38CR1060020D 150 lb. Ductile Iron 9.00 -34 6x 2-1/2 38CR1090024D 150 lb. Ductile Iron 9.00 38 6 x 3 38C81060030D 150 lb Ductile Iron 9.00 40 6 x 4 38CR1O60040D 150 lb Ductile Iron 900 45 6 a 5 38CR1060050D 150 lb. Ductile Iron 9.00 50 8 x 3 38CR1080030 125 lb Cast Iron 1100 60 8 a 4 38CR 1080040 1,251b Cast Iron 11 00 65 - 8x5 38CR1060050 1 25 lb Cast Iron 1100 70 8a6 38C81080060 12515 Cast Iron 1100 75 10x3 38CR1100030 1251h Cast Iron 1200 85 10a4 38CR1100040 12515 Cast Iron 1200 85 10x6 38CR1100060 12515 Cast Iron 1200 93 10x8 38CR1100080 125 lb Cast Iron 1200. 109 12x4 38CR1120040 125 lb, Cast Iron 1400 130 12x6 38CR1120060 1251b Castlron 1400 130 12>8 38CR1120030 125 lb Cast Iron 1400 151 12 x 10 38CR1120100 125 lb Cost Iron - 1400 170 14x6 38CR1140060 1251b Cast Iron 1600 185 14 .x 8 38CR1140080 125 lb. Cast Iron 16,00 175 14x 10 38C81140100 125 lb Cast Iron 1500 194 14 x 12 38CR1140120 125 lb Cast Iron 1600 223 16<6 38CR1160060 125 iS Cat Iron 1800 190 16a8 38CR1160080 1251b Castlron 1800 210 16x 10 38CR1160100 12515 Cast Iron 1800 258 16x 12 38CR1160120 12515 Cast Iron 1800 310 16 14 38CR1160140 12516 Castlron 1800 279 18x6 38CR1180060 12515. Cast Iron 1900. 195 18x8 38CR1180080 1251b Cast Iron 1000 240 18 10 380R1180100 125 lb. Cast Iron .. 1900 265 .. 18x12 38CR1180120 12515 Cast Iron 1900 295 18x 14 , 38CR1180140 12515 Cast Iron 19.00 3/0 18x16 38CR1180160 12515 Cast Iron 1900 340 20 x 6 38C81200060 12515 Cast hr. 2000 345 20a8 38CR1200080 128 lb Cast Iron 2000 345 20 a tO 38CR1200100 12515 Cast Iron 2000 345 20x12 38CR1200120 125 lb, Cast Iron 2000 345 20a14 38CR1200140 12515 Cast Iron 2000. 355 20x16 38CR1200160 12515 Cast Iron 2000 390 20 x 18 38CR1200180 125 lb. Cast Iron 2000. . 410 24x8 38CR1240080 1251h Cast Iran 2400 420 24x10 38CR1240100 12515 Cast Iron 2400 460 24x 12 38CR1240120 125 lb Cast Iron 2400 480 24a 14 38CR1240140 t2515 Cast Iron 2,400 . 490 24x16 38CR1240160 12515 Cat Iron 2400 325 24 a 18 38CR1240180 125 lb. Cast Iron 24.00 550 24o20 380R1240200 125 lb Cast Iron 2400 590 SMITH-COOPER IN"i'ERNATLONAL® • TOLL FREE 1-800-766-0076 • FAX (323) 890-4456 0 www.smithcooper.com 108 Fig. 38E 2 - 900 Elbow .Sze IN Part Number J Materials IN Weight LB 3 38E 2030 250 lb Cast Iron 6.00 40 4 38E 2040 250 lb Cast Iron 7 00 65 6 38E2060 2501b Cast lron 850 105 8 38E 2080 250 lb Cost Iron 1000 185 10 386 2100 250 to Cast lion 1150 296 12 38E 2120 250 lb Cast Iron 1300 410 Fig. 38RE2 - 90° Reducing Elbow Size IN Part Number Materials IN Weight' LB 3 x 2-1/2 38RE2030024 250 lb Cast Iron 600 - 35 - 4 x 2-1/2 380E2040024 250 lb Cast Iron 700 48 6x 4 38062060040 250 lb. Cast Iron 850 95 8x6 388E2060060 25015 Cast Iron 1000 161 10x8 38RE2100080 250Ib. Cast Iron 11,50 240 Fig. 38F2 - 450 Elbow Size A Weight . Part Number Materials IN LB 3 38F 2030 250 lb Cast Iron 3o0 35 4 38F 2040 250 lb Cast Iron 450 58 6 38F2060 2501b. Cast Iron 5.50 103 8 38F 2080 250 lb Cast Iron 1 600 158 !!' Fig. 38T2 -Tee Size Part Number Materials IN Weight LB 2-1/2 3812024 250 lb. Cast Iron 550 46 3 381 2030 250 lb Cast Iron 6,00 58 381 2040 250 lb Cast Iron 700 99 5 3812050 25015. Cast Iron 800 135 6 381 2060 25015 Cast Iron 850 180 8 3812080 250 Is, Cast Iron 1000 280 10 38T 2100 250 lb. Cast Iron 11 50 430 12 3812120 250 lb Cast Iron 13.00 . 620 Fig. 38CR2 - Concentric Reducer Size Part Number Materials IN Weight:, LB 3 x 2 38C82030020 250 lb Cast Iron 600 25 3 x 2-112 38CR2030024 250 lb Cast Iron 6,00 29 4 x 2 38CR2040020 250 lb. Cast Iron 700 36 4 a 3 38CR2040030 2s0 lb Cxst Iron 700 45 6 x 4 38C82060040 250 lb Cast Iron 900 77 6 x 5 38C82060050 250 lb Cast Iron 900 85 Ox 6 38CR2080060 , 250 lb. Cast Iron 11,00 130 10>8 38CR2100080 25015 Cast Iron 1200 190 12x10 38CR2120100 2501b. Cast Iron 14.00 268 109 SMITH-COOPER INTERNA1'IONAL® • TOLL FREE 1-8007766-0076 • FAX (323) 890-4456 • www.srnithcooper.com Fig. 17TH1 & 18TH1 -125 lb. Threaded Companion Flange Size IN Part Number A Black Galvanized IN B IN C IN 0 IN Bolt Hole Size Number of Bolt Holes Weight LB 1/2 171H1004 18TH1004 350 2.38 050 075 5/8 4 1 314 - 171H1006 18TH1006 389 275 050 0.75 5/8 4 1 1 17TH1010 18TH1010 425 3,12 044 075 5/8 4 1 1-1/4 17TH1012 181H1012 462 350 050 081 5118 4 2 1-1/2 171H1014 181H1014 500 388 056 088 5/8 4 3 2 17TH 1020 181H1020 600 4.75 062 100 314 4 4 2-1/2 171H1024 18TH/024 7 00 530 069 112 3/4 4 6 3 171H1030 181H1030 750 600 075 119 3 1 4 8 4 171H1040 181H1040 900 750 094 131 3/4 8 12 5 177H1050 18TH100 1000 850 094 144 7/8 8 - 14 6 171H1060 181H1060 1100 950 100 1.56 7/8 8 16 - 8 171H1080 187H1080 1350 1175 - - 112 1,75 7/8 8 28 10 17TH 1100 18TH 1100 1 1600 1425 119 194 1 12 38 12 17TH1120 Hi 126 19,00 1700 1 1.25 219 1 12 55 ~Mi Fig. 17BL1 & 18TH1 - 125 lb. Blind Flange Size IN Part Number A IN B IN C IN Bolt Hole Size Number of Bolt Holes Weight LB Black Galvanized 1 17BL1010 18BL1010 425 312 044 5/8 4 2 1-1/4 17BL1012 18BL1012 462 350 050 5/8 4 2 1-1/2 17BL1014 18BL1014 500 388 056 0/8 4 4 2 170L1020 180L1020 600 475 062 3/4 4 5 2-1/2 17BL1024 18BL1024 700 550 069 3/4 4 7 3 17BL1030 18BL1030 750 600 075 3/4 4 9 3-1/2 17BL1034 18BL1034 850 700 081 3/4 8 14 4 17BL1040 1SBL1040 900 750 094 3/4 8 15 5 178L1050 18BL1050 10.00 8.50 094 7/8 8 18 6 178L1060 188L1060 1100 - 950 1.00 7/8 8 ' 23 8 17BL1080 18BL1080 1350 11.75 1,12 7/8 8 37 10 17BL1100 188L1100 1600 14.25 119 1 12 59 12 178L1120 188L1120 1900 17.00 1.25 1 12 89 14 17BL1140 - - 2100 1875 - 138 11/8 12 16 17BL1160 - 2350 2125 144 1-1/8 16 152 18 17BL1180 2500 2275 156 1 1 16 /72 20 17BL1203 - 27.0 2500 169 1 20 226 24 - 17BL1240 3200 2950 188 11 20 355 30 17BL1300 - 3875 3600 212 1-3/8 28 425 SMITH-COOPER INTERNA'I'IONAL® • TOLL FREE 1-800-766-0076 • FAX (323) 890-4456 0 www.smithcooper.com 110 Fig. 17RT1 & 18RT1 - 125 lb. Reducing Companion Flange Size IN Part Number A IN B IN C IN - U IN Bolt Hole Size Number of Bolt Hales Weight LB Black Galvanized 1 x 4-5/8 17811010045 - 462 350 050 081 5/8 4 3 1 x5 17811010050 - 500 388 056 088 5/8 - 4 3 1 x 7 17R11010070 - 700 550 069 112 3/4 4 7 1-1/4 x 6 17R11012060 - 600 600 075 100 3/4 4 4 1 12x6 17R11014060 18R11014060 600 600 075 100 34 4 4 1-112 x 7 17R11014070 18HT1014070 700 550 069 112 3/4 4 5 1-1/2x7 1/2 17R11014074 750 600 075 119 3/4 4 9 1-112 x 9 17RT1034090 1. - 900 750 094 1,131 3/4 8 15 1-1/2x10 17R11014100 - 1000 850 094 144 7/8 8 19 1-112 x 11 17R11014110 1100 950 100 156 7/8 8 11 24 2 x 7 17811020070 18R11020070 700 550 069 112 3/4 7 2x7-1/2 17R11020074 18R11020074 750 600 075 119 3/4 4 8 2x8 1/2 17R11020084 850 700 081 125 3/4 8 10 29 17R11020090 18R11020090 900 7.50 094 131 .3/4 8 16 2x 10 17R11020100 1000 850 094 144 7/8 8 17 2x11 17R11020110 18R11020110 1100 950 100 156 7/8 8 23 2x 13-1/2 17R11020134 - 1350 1175 112 173 7/8 8 44 2 x 16 1 iRT1020160 - 1600 1425 119 1.94 1 12 60 2x19 17R11020190 1900 1700 125 219 1 12 87 2-1/2 x'7-1/2 17R1102404 18R11024074 - 7.50 600 075 119 - 3/4 - 4 8 2-112 x 9 17R11024090 18R11024090 900 750 094 131 3/4 8 13 - 2-112 x 10 17RT1024100 - 1000 850 094 144 7/8 8 18 2-1/2x11 17R11024110 18R11024110 1100 950 100 156 7/8 8 22 2-112 x 131/2 17R11024134 1350 1175 112 175 7/8 8 - 40 3 x 9 17811030090 18R11030090 900 750 094 131 3/4 8 13 3x 10 17R11030100 1000 850 094 144 7/8 8 it 3x 11 17R11030110 1100 950 100 156 7/8 8 21 3x 131/2 17R11030134 - 1350 1175 112 175 7/8 8 37 3-1/2 x 11 17R11034110 - 1100 950 100 156 7/8 8 22 3-1/2 x 13-1/2 17R11034134 - 1350 1175 1,12 175 7/8 8 39 Ox 10 17R11040100 18R11040100 1000 850 094 144 7/8 8 14 4x 11 17611040110 18R11040110 1100 950 100 155 7/8 8 21 4x13-i/2 17R11040134 18R11040134 1350 1175 112 175 7/8 8 35 Ox 11 17811050110 18811050110 1100 950 100 156 7/8 8 20 5x13-1/2 17R11050134 1350 1175 112 175 7/8 8 32 6x 13-1/2 17R11060134 18R11060134 1350 1175 1 12 175 7/8 8 30 6x16 17R11060160 - 1600 1425 118 194 1 12 55 8x 16 17811080160 - 1600 1425 119 194 1 12 45 8 x 19 17R11080190 - 1900 17.00 1.25 219 1 12 76 10x19 17R11100190 - 1900 17,00 125 2.19 1 12 68 111 SMITH-COOPER INTERNATIONAL® • TOLL FREE 1-800-766-0076 • FAX (323) 890-4456 • wwwsmithcooper.com Flanged Fittings - 125# Cast Iron & 150# Ductile Iron I Fig. 17HFJ - 125 lb. Threaded Hydrant Flange Size IN Part Number Black' A IN B IN C IN D IN Bolt Hole Size Number of Boitholes Weight LB 6 17HF1060 11.00 9.50 1.00 1.56 7/8 16 16 Fig. 17HB1 - 125 lb. Blind Hydrant Flange iVMilAvI/ai Size IN . .. Part Number Black . A IN B IN G IN Bolt Hole Size Number of Bolt Holes Weight 1-13 6 17HB1060 11.00 9.50 1 1.00 7/8 6 26 Fig. 17TH2 & 18TH2 - 250 lb. Threaded Companion Flange Size : IN Part Number A IN B IN C IN D IN Bolt Hole Size Number of Bolt Holes Weight LB . Black Galvanized 2 17TH2020 181H2020 650 500 088 125 34 8 7 2-1/2 171H2024 18TH2024 750 588 1.00 1.43 58 8 10 3 177H2030 181H2030 825 662 112 156 58 8 14 4 177H2040 18TH2040 1000 7,88 1 25 1.75 5'8 8 24 6 177H2060 - 1250 1060 144 194 5/8 12 39 8 171H2080 1 1500 1 1300 1.62 219 1 1 12 58 c Fig. 17BL2 - 250 lb. Blind Flange A Size IN Part Number Black A IN B IN C IN Bolt Hole Size Number of Bolt Holes Weight LB 2 17BL2020 650 500 088 34 8 8 2-1/2 17BL2024 T50 5.88 1,00 7/8 8 12 3 17BL2030 825 662 112 7/8 8 16 4 17BL2040 1000 788 1,25 7/8 8 27 5 17BL2050 11 00 925 1,38 7/8 8 35 17BL2060 1250 1060 144 7/8 12 50 8 17BL2050 1500 13.00 1.62 1 12 81 10 17BL2100 1/50 • 1525 .1.88 . 1-uS 16 115 All 250 lb. Flanges have 1/16 raised face SMITH-COOPER INTERNA'I'IONAL® • TOLL FREE 1-800-766-0076 • FAX (323) 890-4456 • www.smithcooper.com 112 8779 Cottonwood Ave Ste 101 - Santee, CA 92071 Th 619 593 8200 F 619 593 9133 ifpinc net CA License #C.16,714148 1-13-1 PP 1i r* .3;.)AIk1 a WILKINS Milli I- - Application Designed for installation on water lines in fire protection sys- tems to protect against both backsiphonage and backpressure of polluted water into the potable water supply. Model 350ADA shall provide protection where a potential health hazard does not exist. Incorporates metered by-pass to detect leaks and unauthorized water use. Standards Compliance (Horizontal & Vertical) ASSE® Listed 1048 AWWA Compliant C510 (with gates only), and C550 CSA® Certified 1364.5 UL® Classified C-UL® Classified FM® Approved Approved by the Foundation for Cross Connection Control and Hydraulic Research at the University of Southern California NYC MEA 221-04M-2 (2 1/2 - 8) Meets the requirements of NSF/ANSI 61* (0.25% MAX. WEIGHTED AVERAGE LEAD CONTENT) By-Pass Backflow Assembly 3/4" Model 950XLD Materials Main valve body Ductile Iron ASTM A 536 Access covers Ductile Iron ASTM A 536 Coatings NSF Approved electrostatic epoxy finish Internals Stainless steel, 300 Series NORYLTM Fasteners & Springs Stainless Steel, 300 Series Elastomers EPDM (FDA approved) Buna Nitrile (FDA approved) Polymers NORYLTM Features Sizes: 2 1/2*, 3* , 4", 6", 8", 10" Maximum working water pressure 175 PSI Maximum working water temperature 140°F Hydrostatic test pressure 350 PSI End connections (Grooved for steel pipe) AWWA C606 (Flanged bolt pattern) ASME 1316.42 Class 150 *2 1/2" & 3" sizes use 4" body & reducer couplings Dimensions & Weights (do not include pkg.) MODEL 350A0A SIZE in. mm WEIGHT LESS SHUTOFF VALVES lbs. kg OSY GATE VALVES FLANGED lbs. kg OSY GATE VALVES GROOVED lbs. kg BUTTERFLY VALVES FLANGED lbs. kg BUTTERFLY VALVES GROOVED lbs kg 21/2 65 105 48 192 87 184 83 157 71 147 67 3 80 104 47 210 95 200 91 162 73 148 67 4 100 91 41 230 104 204 93 147 66 139 63 6 150 141 64 362 164 332 151 246 111 215 8 200 302 137 762 346 738 335 491 223 445 ~2072] 10 250 355 161 1024 464 902 409 628 285570 r (with OS&Y gates) (with BG valves) Options (Suffixes can be combined) LI - with flanged end OS & Y gate valves (standard) LI L - less shut-off valves (grooved body connections) LI LM - less water meter LI RM - with remote reading meter LI - with gallon meter (standard) LI CFM - with cu ft meter LI CMM - with cu meter meter LI G - with grooved end connections LI FG - with flanged inlet connection and grooved outlet connection LI P1 - with Post Indicator Gate Valves LI BG - with grooved end butterfly valves with integral supervisory switches LI BF - with flanged end butterfly valves with integral supervisory switches Accessories LI Repair kit (rubber only) LI Thermal expansion tank (Model XT) LI OS & Y Gate valve tamper switch (OSY-40) jj. MODEL 350ADA with OS&Y option MODEL DIMENSION (approximate) 350ADA SIZE In I mm A In I mm A WITH BUTTERFLY VALVES in I mm B LESS GATE VALVES In mm C In mm D In mm OS&YEOPEN In mm E OS&Y CLOSED In I mm E WITH BUTTERFLY VALVES in mm F in I mm a in mm 65 351/8 892 321/8 816 201/8 511 41/2 114 9 229 173/4 451 153/81 391 17 432 6 152 71/4 184 3 80 361/8 918 33 838 201/8 511 41/2 114 9 229 201/4 514 17 432 17 432 6 152 71/4 184 4 100 381/4 972 331/4 845 197/8 505 41/2 114 9 229 221/2 572 181/4 464 17 432 6 152 8 203 L 21/2 6 150 471/4 1200 401/4 1022 257/8 657 51/2 140 101/2 267 301/2 775 241/4 616 171/2 445 7 178 10 254 8 200 62 1575 55 13971381/2 978 10 254 12 305 37 940 281/2 724 1615/16 430 81/2 216 11 279 10 250 645/8 1641 59 "99"S 11 978 10 254 12 305 455/8 1159 343/4 883 1615/16 430 81/2 216 12 305 Attention: Model 350ADA (grooved body) and Model 350DA (flange body) have different lay lengths. Zurn Industries, LLC I Wilkins 1747 Commerce Way, Paso Robles, CA U.S.A. 93446 Ph. 855-663-9876, Fax 805-238-5766 In Canada I Zurn Industries Limited 3544 Nashua Drive, Mississauga, Ontario L4V 1L2 Ph. 905-405-8272, Fax 905-405-1292 www.zurmc0m Rev. J Date: 6/19 Document No. BF-350ADA Patent No. 5,913,331 Product No. Model 350ADA Pagel of 2 Flow Characteristics Rated Flow (established by approval agencies) MODEL 350ADA 2 1/2, 3" & 4" (STANDARD & METRIC) FLOW RATES (us) 0.0 12.6 25.2 37.9 50.5 7 T T T C', r 21/2(65mm) I IL W 10 ....: 4(100mm) 69 .......................................:..................................... 0 200 400 600 800 FLOW RATES (GPM) MODEL 350ADA 6,8" & 10" (STANDARD & METRIC) FLOW RATES (Vs( 0.0 63.1 126.2 189.3 252.4 Vi l5 a. 104 CL Ut c/t 10 69 in -J w S) 35 (Il Wcm -- a. 0 1000 2000 3000 4000 FLOW RATES (GPM) Typical Installation Local codes shall govern installation requirements. Unless otherwise specified, the assembly shall be mounted at a mini- mum of 12" (305mm) and a maximum of 30" (762mm) above adequate drains with sufficient side clearance for testing and maintenance. The installation shall be made so that no part of the unit can be submerged. MODEL 350ADABG (Vertical Installation) Capacity thru Schedule 40 Pipe (GPM) Pipe size 5 ft/sec 7.5 ft/sec lOft/sec 15 ft/sec 21/2" 75 112 149 224 115 173 230 346 198 298 397 595 6' 450 675 900 1351 8' 780 1169 1559 2339 10' 1229 1843 2458 3687 12' 1763 2644 3525 5288 PROTECTIVE MODEL 350ADA (Outdoor Installation) Specifications The Double Check Detector Backflow Prevention Assembly shall be certified to NSF/ANSI 61, ASSE® Listed 1048, and sup- plied with full port gate valves. The main body and access cover shall be epoxy coated ductile iron (ASTM A 536), the seat ring and check valve shall be NorylTM (NSF Listed), the stem shall be stainless steel (ASTM A 276) and the seat disc elastomers shall be EPDM. The first and second check valves shall be accessible for maintenance without removing the device from the line. The Double Check Detector Backflow Prevention Assembly shall be a ZURN WILKINS Model 350ADA. Zurn Industries, LLC I Wilkins 1747 Commerce Way, Paso Robles, CA U.S.A. 93446 Ph. 855-663-9876, Fax 805-238-5766 In Canada I Zurn Industries Limited 3544 Nashua Drive, Mississauga, Ontario L4V 1 L2 Ph. 905.405.8272, Fax 905-405-1292 www.zurn.com Page 2 of 2 Series 1Oi1W Flanged Gate Valve with Hand-Wheel 250 lb. non-shock cold working pressure Ductile iron body and bonnet Stainless steel non-rising stem 'Wax encapsulated cap screws Fusion bonded epoxy coating Meets AWWA C515 Series 1OFN Flanged Gate Valve with Operating Nut 250 lb. non-shock cold working pressure Ductile iron body and bonnet Stainless steel non-rising stem Wax encapsulated cap screws Fusion bonded epoxy coating Meets AVV'vVA C515 Size IN Part Number - Weight LB Flanged 2 017110F\N020 32 - 2-112 0171106W025 43 3 017110FW030 53 4 017110FW040 74 6 017110FW060 150 8 017110FW080 21 10 017110FW100 335 12 017110FW120 478 14 017110FW140 868 16 017110FW160 1224 Size IN Part Number Weight LB Flanged 2 017110FN020 32 2-1/2 017110FN025 43 3 017110FN030 53 4 0171 1OFNO4O 74 6 017110FN060 150 8 017110FN080 215 10 01711OFN100 335 12 017110FN120 478 14 017110FN140 868 16 0171106N160 1224 - Series 1OMN MechanicalJomt Gate Valve with Operating Nut 250 lb. non-shock cold working pressure Ductile iron body and bonnet Stainless steel non-rising Stem Wax encapsulated cap screws Fusion bonded epoxy coating Meets AWWA C515 Size IN Part Number Weight LB Mechanical Joint 3 017110MN030 44 4 017110MN040 63 6 017110MN060 127 8 017110MN080 174 10 017110MN100 277 12 017110MN120 461 14 017110MN140 875 16 017110MN160 1225 18 017110MN180 1436 Series 1OMFN Flanged by MJ with Operating Nut 250 lb. non-shock cold working pressure Ductile iron body and bonnet Stainless steel non-rising stem Wax encapsulated cap screws Fusion bonded epoxy coating Meets AWWA C515 Size IN Part Number . Weight LB Mechanical Joint x Flanged 3 01711OMFN030 50 4 01711OMFN040 70 6 017110MFN060 143 8 01711OMFN080 207 10 01711OMFN100 321 12 01711OMFN120 460 21 SMITH-COOPER IN'l'ERNA'l'IONAL® • TOLL FREE 1-800-766-0076 • FAX (323) 890-4456 • wwwsrnithcooper.corn Series 1ORAT Ring Tite joint IPS Gate Valve with Operating Nut 250 lb. non-shock cold working pressure Ductile iron body and bonnet Stainless steel non-rising stem Wax encapsulated cap screws Fusion bonded epoxy coating Meets AWWA C515 IPS pipe size Series 1ONW & 1 ON)V ISP Threaded Gate Valve with Hand Wheel or Operating Nut 250 lb. non-shock cold working pressure Ductile iron body and bonnet Stainless steel non-rising stem Wax encapsulated cap screws Fusion bonded epoxy coating Meets AWWA C515 Size IN Part Number Weight LB Push On 2 017110RN020 27 2-1/2 0171106N025 38 3 017110RN030 47 4 017110RN040 69 6 017110RN060 146 8 017110RN080 208 Size IN Part Number . weight LB Hand Wheel Op Nut 2 017110NW020 017110NN020 24 3 017110NW030 017110NN030 49 4 1 017110NW040 017110NN040 1 68 Series 20FC Flanged Cast Iron Swing Check Valve 200 lb. cold water working pressure Meets AWWA C508 Gray Iron ASTM A126, Class B Body Meets MSS-SP-71 Fusion bonded epoxy coating ANSI/AWWA C550 Flanged connection Resilient disc brass seat 4 boss design Size' IN Part Number - Weight LB Flanged Flanged 2 017320FCO20 30 21/2 017320FCO25 41 3 017320FC030 39 4 017320FC040 83 6 0173206C060 141 8 017320FC080 278 10 017320FC100 452 12 0173206C120 608 Series 20FCW Flanged Cast Iron Swing Check Valve with Lever and Weight 200 lb. cold water working pressure Meets AWWA C508 I Gray Iron ASTM A126, r Class B Body Meets MSS-SP-71 -. Fusion bonded epoxy coating -' ANSI/AWWA C550 Flanged connection Resilient disc brass seat 4 boss design Size IN Part Number Weight LB Flanged 2 017320FCW020 42 2-112 017320FCW025 45 3 0173206CW030 58 017320FCW040 108 6 017320FCW060 154 8 017320FCW080 314 10 017320FCW100 368 12 017320F0W120 546 Spring Kits Mailable SMITH-COOPER INTERNATIONAL® • TOLL FREE 1-800-766-0076 9 FAX (323) 890-4456 0 www.smithcooper.com 22 FA 930 Pattern L Description The 90 Degree Fire Department Connection is Underwriters' Laboratories listed and Factory Mutual Approved. Manufactured from solid brass* / components to increase service life. The single clapper design features brass* clapper and brass seats within a cast brass body. The 21/2" swivels are pin lug design for ease of use and compatibility with local fire service districts. Swivel gaskets are included. : Installation Specifications Installation of the Fire Department Connection is achieved with readily available job site tools. Prior to installation make sure the proper identification sign has Site: 4" lPS Inlet been installed on the nipple. Coat male threads of 4" IPS nipple liberally with (2) 21/2" Swivel Outlets a suitable pipe thread sealant such as Pipefit. Tighten FDC one full turn past hand tight. Make sure FDC is aligned according to requirements. 90 Degree Pattern DO NOT OVER TIGHTEN. OVERTIGHTENING MAY CAUSE SEVERE Material: STRETCHING AND POSSIBLE CRACKING OF THE OF THE FDC BODY. Brass* Swivels: NST 3.0686 x 71/2 1 BCT 3.0000 x 8 TP CF 2.9900x71/2 T CIN-new 3.0580 x 6 TP CIN-old .. 3.0930x6TP. CLV 3.0780 x 8 TP DET 3.1250x71/2 T Dayton 3.2340 x 6 TP NovaSco 3.2300 x 5 TP NYFD 3.0300 x 8 TP ONT 3.1250x5TP PHX 3.0620 x 6 TP OST . . 3.0310x7TP Raleigh . 3.3400 x 6 TP Richmon 3.3120 x 8 TP TEM 3.0750 x 6 TP Approvals: UL Listed 300psi FM Approved 300psi 7 3198 LI0NSHD AVE *Contains lead. Not for use in CARLSBAD, CA 92010 TEL + 1760 599-1168 water systems intended for human + 1800 344-1822 . FAX+ 1800 344-3775 © 2012 Fire Protection Products, Inc. LISTED. APPROVED _ 250 PSI WWP Iron Body Check Valves Fire Protection Valve • UL listed FM Approved Double-Door • Wafer Style • Rubber Seat • Spring Actuated UL/ULC LISTED • FM APPROVED* 14 MATERIAL LIST PART SPECIFICATION Body Ductile Iron ASTM A536, Grade 65-45-12 -2' thru 12" 14" thru 16' Cast Iron ASTM 126, Class B W/ Buna-N (Nitrile) resilient seat molded to body Disc Bronze ASTM B584 Alloy C83600 Torsion Spring Stainless Steel Hinge Pin Stainless Steel Stop Pin Stainless Steel Thrust Bearing Stainless Steel Hinge Pin Retainer Steel Stop Pin Retainer Steel Stabilization Sphere Buna-N Spacer High Density Polyethylene NOTE: 2W' - 12" UL Listed to 250 psi 4", 6", 8'. 10' and 12" ULC Listed to 250 psi W'& 16" FM Approved tni to 200 psi KW-900-W Wafer DIMENSIONS-WEIGHTS -QUANTITIES Size In. mm. A In. mm. B In. mm. Dimensions C In. mm. D In. mm. E In. mm. C/V Weight Lbs. Kg. 2½ 65 2.38 60 6.00 152 .125 3 3.50 89 1.313 33 108 4.3 1.95 3 80 2.63 67 5.63 143 .188 5 3.875 98 1.688 43 178 61 2.77 4 100 2.63 67 7.75 197 .625 16 4.75 121 3.063 78 440 8.8 3.99 5 125 3.25 83 7.56 192 .813 21 5.50 140 3.625 92 560 13.0 5.90 6 150 3.75 95 8.63 219 .813 21 6.25 159 4.250 108 840 18.0 8.16 8 200 5.00 127 12.25 311 1.000 25 8.00 203 5.500 140 1600 37.0 16.78 10250 5.50 140 14.75 375 2.125 54 10.12 257 8.500 216 2700 65.0 29.48 12 300 7.13 181 17.38 441 1.938 49 12.00 305 9.250 235 4700 94.0 42.64 14 350 7.25 184 17.75 451 3.250 83 - - 13.000 330 5200 200.0 90.75 16400 7.50 191 20.25 514 4.500 114 - - 15.000 381 7200 285.0 129.28 KW-900-W Wafer Style Body Style 21/2 - 12" (excluding 5' & 6") C '1FLOW>tJ ./ 12" KW-900-W Wafer Style Body Style 5", 6", 14" & 16" *Note: 14" and 16" sizes, 200 PSI WWP, FM approved only. Features Spring loaded for Cast closure, eliminating reverse flow slam and water hammer. Easily installed, with gasket, between standard class 125 flanges. Only one set of flange studs is needed. May be installed in both horizontal and vertical lines with upward flow. C@ US LISTED <9> APPROVED NOTE: Twin Disc Check Valves can be installed horizontally or in the vertical position with flow up. CAUTION: For horizontal flow applications, the valve must be installed with disc hinge pin in the vertical position to insure proper operation. WARNING: These are not to be used as steam valves Valves are not to be used near a reciprocating air compressor Install 5 pipe diameters minimum downstream from pump discharge or elbows to avoid flow turbulence. Flow straighteners may be required in extreme cases. NOTE: On pump discharge, the preferred check valves are in-line spring loaded. NIBCO INC. WORLD HEADQUARTERS • 1516 MIDDLEBURY ST. • ELKHAR1. IN 46516-4740 • USA • PH: 1.8ttL234.5227 TECH SERVICES PH: 1.888.446.4226 • FAX: 1888.336.4226 • INTERNATIONAL OFFICE PH: +1.574.295.3327 • FAX: +1.574.295.3455 w.nibco.com (Mueller 00, Reliable cennecUoni CERTIFICATE OF COMPLIANCE Mueller Post Indicators WE HEREBY CERTIFY that MUELLER CO. Post Indicators are approved by the independent agencies noted in the chart below. Indicator Post Approvals Model No Description Valve Size Approvals A20806 Adjustable 4-14" UL 789, FM 1110 A20807 Adjustable 16-24" UL 789 A20808 Non-Adjustable 4-14" UL 789, FM 1110 A20809 Non-Adjustable 16-24" UL 789 A20814 Wall Mount 4-14" UL 789, FM 1110 Post Indicators are manufactured at the Mueller ISO 9001 registered facility in Albertville, Alabama, USA. Component manufacturing and assembly is performed in accordance with Mueller QA and associated manufacturing procedures which include but are not limited to relevant dimensional, visual, and functional inspection and verification. Mueller certifies that post indicator head and bell castings are manufactured per Mueller QA procedures; each heat is tested and certified to be within the specification shown in the chart under a controlled program and in accordance with ASTM A126 Class B Gray Iron or ASTM A536 Ductile Iron as applicable. Sincerely, Alan Channell Product Manager Mueller Company Water Products Division www.muellercomDanv.com January 2017 Aibe. .v1le ,) :00111es F,