The URL can be used to link to this page

Home My WebLink About5411 COLUMBUS CR; ; AS120061; Permit11/3/2020 A31 20061 Permit Data City of Carlsbad Sprinkler Permit Job Address: 5411 COLUMBUS CR Permit Type: SPRINK Parcel No: 2111310700 Lot #: 0 Reference No.: Permit No: AS120061 Status: APPROVED Applied 6/13/2012 Approved: 6/20/2012 Issued: 6/20/2012 PC #: Inspector: Project Title: MARBRISSA RESORT BLDD 68 UG FS NEW UIG FIRE SERVICE MAIN FOR MARBRISSA RESORT VILLAS AND CLUBHOUSE Applicant: SOUTHERN CALIFORNIA FIRE PROTECTION, INC. STE8 27665 FORBES RD LAGUNA NIGUEL, CA 949-348-9600 Owner: GRAND PACIFIC CARLSBAD L P 5900 PASTEUR CT #200 CARLSBAD CA Fees ($) Add'I Fees ($) Total I Balance 360 0 1 360 0 1/1 0 FIRE UNDERGROUND MATERIAL SUBMITTAL Southern California Fire Protection, Inc. 27665 Forbes Rd., Suite 8 Laguna Niguel, CA 92677 Tel: (949) 348 9600 Fax: (949) 348 9602 To: City of Carlsbad Fire Department Re: Marbrisa Resort 5411 Columbus Circle, Carlsbad, CA 92008 Submitted by: Southern Calif. Fire Protection, Inc. Mr JbVII I 1-7 0 I : .. I r / I - 1--- ixx 2 S S PW Eagle is one of the largest producers of PVC pipe in North America, and our products are available from distributors throughout the United States. PW Eagle produces PVC pipe for a variety of applications servicing the potable water, well casing, sewer, turf, agriculture, plumbing, communications and electrical markets. Our eleven manufacturing facilities in Oregon, Washington, California, Utah, Nebraska, Texas, Missouri and West Virginia assure on-time delivery. PW Eagle C905 high pressure water pipe combines superior materials with the latest manufacturing technology. PW Eagle products meet or exceed industry standards because of our rigorous quality-control program. PW Eagle supports the PVC pipe industry's efforts to maintain the highest design and manufacturing standards. We are members of the Uni-Bell PVC Pipe Association and American Water Works Association (AWWA). [Ci Corrosion Resistance 0900 is immune to nearly all types of internal and external corrosion. Since PVC is a non-conductor, it is not affected by electrolysis. Nor is it sus- ceptible to alkaline or acid soil condi- tions. A correctly installed PW Eagle system will provide long-term service at reduced operating costs. Water Quality Extractant water purity tests performed by independent test laboratories ensure that our pipe meets the requirements for water purity as specified by ANSI/NSF Standard 61. Superior Flow Characteristics An extremely smooth inner surface gives 0900 a Hazen-Williams how coefficient of 0=150. This means less burden on pumps and reduced pumping costs, because there's less friction between moving water and pipe walls. Exceptional Strength and Durability Every piece of 0900 is hydrostatically proof tested at four times its pressure class. A 2.5-to-1 safety factor is applied to the long-term pressure capacity of the pipe. The resulting value is further reduced by a surge pressure value, which also incorporates a 2.5-to-1 safety factor. Burst test pressure capability of 0900 Class 150 is at least 755 psi, with sustained pressure test capability of 500 psi. Throughout the country, in all conditions and climates, 0900 has served admirably in municipal water mains, fire lines, and sewage force mains. Joint Integrity PW Eagle's integral bell gasketed joint meets the same strength requirements of the 0900 pipe, as well as the demanding test criteria of ASTM 0 3139. The ability of PVC to bend without breaking allows the joint and pipe assembly to compensate for minor earth movement, which can cause problems in more rigid, non-PVC assemblies. Certification 0900 is periodically tested to maintain listings from Factory Mutual System* (FM) and Underwriters Laboratories (UL). 0900 also conforms to applicable requirements of the Uniform Plumbing Code TM. *Factory Mutual is not applicable to Class 100, DR 25 products. AA -4 F M loo- ®LISTED As .. talim MEMBER 46Th S .ea I n- ®st® l. cu1 Ii t eg®®ve, aise• la ' MOM&MMto 'I Hydraulics Pressure Class class plus surge allowances. When 0900s pipe wall is extremely PW Eagle offers a choice of three you have questions or encounter smooth and energy-efficient. It has a pressure classes (100, 150, and 200) unusual circumstances, call a Hazen-Williams coefficient of 0=150. which can be used where operating PW Eagle representative. pressures do not exceed the pressure Temperature For operation at temperatures 80°F or higher, multiply the pressure class by these derating factors: Temperature Deraling Factor 80 0.88 90 0.75 1011 0.62 1111 0.50 1211 0.40 1411 0.22 S Nominal Pipe Size (inches) Average Outside Diameter (inches) Approximate* Inside Diameter (inches) Minimum Wall Thickness (inches) Approximate Weight (lbs/I 00 It) Approximate Crate Weight (Ibs) 4 4.80 4.38 0.192 190 1870 6 6.90 6.30 0.276 380 1380 8 9.05 8.27 0.362 660 1990 10 11.10 10.15 0.444 1010 1610 12 13.20 12.07 0.528 1410 1690/2250 I Nominal Pipe Size (inches) Average Outside Diameter (inches) Approximate* Inside Diameter (inches) Minimum Wall Thickness (inches) Approximate Weight (lbs/100 if) Approximate Crate Weight (Ibs) 4 4.80 4.22 0.267 260 2470 6 6.90 6.08 0.383 520 1860 8 9.05 7.97 0.503 890 2680 10 11.10 9.78 0.617 1340 2150 12 13.20 11.63 0.733 1910 2290/3050 Nominal Pipe Size (inches) Average Outside Diameter (inches) Approximate* Inside Diameter (inches) Minimum Wall Thickness (inches) Approximate Weight (lbs/I 00 It) Approximate Crate Weight (Ibs) 4 4.80 4.06 0.343 320 3080 6 6.90 5.84 0.493 650 2350 8 9.05 7.66 0.646 1120 3350 10 11.10 9.40 0.793 1690 2710 12 13.20 11.18 0.943 2400 2880/3850 *These figures allow for manufacturing tolerances. **Gasket shown is for reference purposes only. 4 Standard Specifications Material PVC compound meets ASTM D 1784, cell class 12454. Pipe Meets AWWA 0900. Class 100 meets requirements of DR 25. Class 150 meets requirements of DR 18. Class 200 meets requirements of DR 14. Elastromeric Seal Integral bell pipe provided with factory-installed gaskets meeting requirements of ASTM F 477. Gasketed Joint Assembly Meets requirements of ASTM D 3139. Installation A'MNA C605 and PW Eagle's Installation Guide for PVC Water Pipe. Product 0900 is suitable for use as a pressure conduit. Expansion and contraction are accommodated by a properly assembled gasketed joint. Each bell section meets the same pressure capacity requirements as the pipe. Standard laying lengths are 20 feet (plus or minus 1 inch). Hydrostatic Proof Testing Each standard and random length of 0900 is tested to four times the pressure class of the pipe, for a minimum of five seconds. The integral bell is tested with the pipe. Falling Weight Impact Test C900 withstands an impact energy of 100 ft-lbs, per the requirements of UL 1285. Quick Burst Test Randomly selected 0900 samples are tested in accordance with ASTM D 1599 to withstand pressures listed below. Class 100 has a minimum burst pressure of 535 psi; Class 150, a minimum burst pressure of 755 psi; Class 200, a minimum burst pressure of 985 psi. Pipe Stiffness 0900 meets these minimum stiffness requirements: Pressure Class DR Pipe Stiffness (psi) 100 25 129 150 18 364 200 14 814 -i-i-- I. 1' ' - -OF ,1 14 JOINT INTEGRITY HYDROSTATIC PROOF TEST 5 Nominal Minimum Pipe Size Bending Radius (inches) (feet 4 100 6 145 8 190 10 235 12 275 Pipe Embedment All PVC pipe should be installed with bedding that provides uniform longitudinal support under the pipe. Use embedment material that is free of large stones, frozen matter, or other debris. Use proper compaction procedures to provide soil densities as specified by the design engineer. Service Connections Direct Tapping: Direct taps may be made in C900 Class 150 and Class 200 in nominal sizes 6 inch through 12 inch. Corporation stops should be in sizes !Y8, 3/4, or 1 inch. When sizes larger than 1 inch are required, tapping saddles or sleeves should be used. Saddle Tapping: Saddle taps may be made in any size or class of C900 pipe. Maximum outlet size recommended for saddle taps is 2 inches. For sizes larger than 2 inches, a tapping sleeve should be used. Tapping Sleeves: Tapping sleeves may be used on all sizes and classes of C900. Sleeves are available up to size-on-size. Caution: Saddles and sleeves should not: Distort the pipe when tightened Have lugs that dig into the pipe when the bolts are tightened Have a clamping arrangement not fully contoured to the outside diameter of the pipe For more information on tapping, see Uni-Bell's tapping video and publications Uni-B-8 and Uni-Pub-8. Nominal Pipe Size (inches) Fitting 90" Elbow (lbs force) Fitting 45" Elbow (lbs force) Valves, Tees, Dead Ends (lbs force) 4 2,160 1,180 1,530 6 4,460 2,420 3,160 8 7,700 4,160 5,440 10 11,600 6,260 8,190 12 16,400 8,880 11,600 Soil Type Allowable Bearing Pressure (psf) Muck, Peat, Etc. 0 Soft Clay 500 Sand 1,000 Sand and Gravel 1,500 C Sand and Gravel With Clay 2,000 Sand and Gravel Cemented With Clay 4,000 Hard Pan 5,000 Note: Values are estimated for horizontal thrusts at depths of burial which exceed 2 feet. Note: These values should be used only for estimating purposes. Values for design should be determined by an engineer familiar with site soil conditions. rcrrgj Axial deflection at the pipe joints is not recommended, However, it is possible to curve C900 to allow for slight changes in direction. Bending to these minimum radii will not jeopardize C900's design capability. See PW Eagle's Technical Bulletin "Longitudinal Bending of PVC Pipe" for more details. Adequate thrust restraint is necessary for all gasketed joint systems. The "push on" features of our joints provide many installation advantages, but without adequate thrust restraint they can become "push off" problems. The large thrust forces present in water-distribution systems (see Table 1) require thrust restraints designed to handle test and peak operating pressures. Concrete Thrust Blocks If concrete thrust blocks are used, the size and type of thrust blocking must be based on the load-bearing capacity of the soil, pressure in the pipe, and diameter of the pipe. Table 2 provides conservative estimates of load-bearing values for various soil types. When soil conditions are not known, samples should be tested to determine soil properties. Mechanical Restraints If mechanical thrust restraint devices are used, they should be a type designed for use with PVC pipe. The devices should meet the test requirements of Uni-Bell's Specification Uni-13-13 'Joint Restraint Devices for Use with PVC Pipe." Design manuals and computer software are available from the restraint manufacturers. For typical thrust blocking and mechanical thrust restraint examples, see Figures 1 through 6. THRUST BLOCKS S FIGURE 1: Through line connection, tee FIGURE 2: Direction change, elbow FIGURE 3: Change line size, reducer MECHANICAL THRUST RESTRAINT DEVICES FIGURE 4: Through line connection, FIGURE 5: Direction change, elbow FIGURE 6: Direction change, tee cross used as tee used as elbow 7 Place sufficient back-fill before pipe filing and field testing. Under conditions requiring immediate back- filling of trenches, test after backfilling but prior to placement of permanent surface. Testing short lengths of pipe first will verify proper installation and joint assembly. If concrete thrust blocks are required, allow sufficient curing before testing. Separate tests for pressure and leakage may be performed. If separate tests are done, the pressure test should be done first. See Table 4. Procedure While the line is under pressure, check for leaks in all exposed pipe, fittings, valves, and hydrants. Repair or replace all defective elements. Repeat the test until all visible leaks stop and the allowable leakage requirements are met, per Table 5. For detailed pressure-testing requirements, consult your engineer or the PW Eagle installation guide. WARNING: Do not use PVC pipe for pressurized air systems. Injury or death may result due to the cata- strophic nature of pipe failure should failure occur. Rapid expansion of compressed air could propel shards of plastic throughout the area. WARNING: Expel all air from the pipeline during filling and again be- fore testing for pressure or leaks. Automatic air-release valves are rec- ommended. Compressed entrapped air can greatly amplify surges or pumping pressures. Also, com- pressed air might leak through a joint that will not leak water. Nominal Pipe Size Approximate Volume (inches) (U.S. gall 100 ft) 4 70 6 153 8 259 10 405 12 573 jb i 1 Procedure Pressure Test Duration Simultaneous pressure 150% of working pressure at point of test, 2 hr and leakage tests but not less than 125% of normal working pressure at highest elevation* Separate pressure test 150% of working pressure at point of test, 1 hr but not less than 125% of normal working pressure at highest elevation Separate leakage test 150% of working pressure of segment tested* 2 hr Source: Underground Installation of PVC Pressure Pipe and Fittings for Water, A\MNA C605. *Under no circumstances should test pressures exceed 305 psi for DR 14, 235 psi for DR 18, and 165 psi for DR 25 C900 PVC pipe. Nominal Pipe Size (inches) Average Test Pressure (psi) 50 100 150 200 250 300 4 0.19 0.27 0.33 0.38 0.43 0.47 6 0.29 0.41 0.50 0.57 0.64 0.70 8 0.38 0.54 0.66 0.76 0.85 0.94 10 0.48 0.68 0.83 0.96 1.07 1.17 12 0.57 0.81 0.99 1.15 1.28 1.40 P.O. Box 10049, Eugene, OR 97440 • (800) 347-0200 • (541) 343-0200 • FAX (541) 686-9247 • www.pweagleinc.com - -- Ufflo in USA on Recycled papa • Reorder No. MKT-F-730--Revised July 2004 Water, Sewer & Drain Fittings B-12 Mechanical J E in 0 Standard Ductile Iron Glands Am MV. MWTV 4 44040 4 44085 6" 6 40155 8" 8 44225 10" 10 44300 12" 12 44365 14" 16 44418 16" 20 44441 18" 31 44467 20" 43 44486 24" 50 445051 T-Bolts and Nuts uijoo t1JNftl1 3' 4 ¼" x 3" 44050 4" 4 3/4"x3W' 44095 6" 6 3/4" x 3W' 40095 8" 6 34" x 3½" 40095 10" 8 ¼" x 3W' 40095 12" 8 34" x 31A' 40095 14" 10 34" x 4" 44235 16" 12 34" x 4" 44235 18" 12 ¼" x 4" 44235 20" 14 ¼" x 4" 44235 24" 16 Y4"x 4W' 44430 NOTE: The bolt lengths given are for C-153 compact ductile iron fittings and glands; longer bolts are required when using C- 110 cast or ductile iron fittings and valves as well as some joint restraints. SHORT SPEC: Mechanical joint nuts and bolts will be Cotten or Ductile Iron and shallconformto AWWAC-111,11-7.5 and ANSI A21.11 for high strength low alloy steel having the fol- lowing composition; a maximum of .20% carbon, 1.25% manganese, .05% sulfur, .25% nickel, .20% copper and a minimum combined 1.25% of nickel, copper and chro- miuni The mechanical joint nuts and bolts shall also have a minimum yield strength of 45,000 psi and an elongation in 2" increments of 20%. 0 ?iIi1iL4 41:i 0 I Water, Sewer & Drain Fittings B-1 3 Mechanical Joint .. --,. -- I-.-,,- I Accessories MJ Packaged Accessories MJ Gaskets 9m wmvlmmm - 439981 43998 44032 44031 44089 44088 6" 44159 44166 8" 44229 44228 10' 44304 44304 1 12" 44369 44368 14" 44419 - 16" 44442 - * Transition accessory sets are for IPS O.D. pipe; see table to the right. SHORT SPEC: Mechanicaijoint gaskets shall comply withAWWA C-ill and ANSI A21. 11 for SBR(Styrene-Butadiene (synthetic) Rubber) gaskets. ------------ Standard Gasket SBR 2' 43996 43997 - 44405 44060 44090 44105 44106 6" 44160 44170 44171 8' 44230 44245 44246 10" 44305 44315 44316 12" 44370 44380 44381 14" 44425 - - 16" 44455 - - 18" 44475 - - 20" 44495 - - 24" 44515 - - Gasket I.D. Chart - J) 2.50 2.38 - 3.96 3.50 - 4.80 4.50 4.21 6" 6.90 6.63 6.27 8" 9.05 8.63 8.40 10" 11.10 10.75 10.50 12" 13.20 12.75 12.50 14" 15.30 - - 16" 17.40 - - 18" 19,50 - - 20" 21.60 - - 24" 25.80 - - Water, Sewer & Drain Fittings B-14 J~Mlvll S Restraining ccessorues Rod Clamps Rod Clamps are attached to ductile iron or cast iron pipe to restrain underground pipejoints and to prevent joint separation due to thrust and earth movement. They are used in conjunction with Rod Clamp Washers, Threaded Rod, and Heavy Hex Nuts. 1z 44575 44580 6" 44585 8" 44590 10" 44595 12" 44,600 14" 44605 16" 44610 18" 44612 20' 44614 Tie Bolts Tie Bolts are used in place of 'T' Bolts in mechanical joint connections to accept the threaded rod for restraining underground pipe joints. L 5/11 X 3' 44555 3/4" x 4" 44560 Duc Lugs Due Lugs are used to restrain the mechanical joint. They are placed between the MJ gland and the mechanical joint bell and accept the "T" bolt and the threaded rod. They restrain underground pipejoints without interfering with the MJ gland compressing the MJ gasket. si- Threaded Rod and Accessories Rod couplings Clamp Heavy HexRod Washers Nuts Threaded Rod W Threaded Rod 44535 3%" Threaded Rod 44540 1' Threaded Rod 44541 5% Rod Coupling 44545 i4" Rod Coupling 44550 1" Rod Coupling 44552 3/4' Rod Clamp Washer 44615 1" Rod Clamp Washer 44617 5/8" Hex Nut 44620 '/4" Hex Nut 44625 1" Hex Nut 44632 Typical Application A, ,/] i1'•l I TYLER UNION ® TYLER UTILITIES • 1 1 9 1 0 CR. 492 0 TYLER, TEXAS 73706 • (800) 527-6478 UNION FOUNDRY COMPANY 0 BOX 309 0 ANNISTON, ALABAMA 3602 0 (aDO) 226-7601 TYLER UNIONO ti TABLE OF CONTENT.... Item Page Item Page Pressure Pipe Fittings: Flanged C11O .................................. 28-35 Mechanical Joint C11O ..................... 11-21 Mechanical Joint C153 ......................... 1-8 Swivel Hydrant Fittings ............. 3-5,20,21 Tapping Sleeves, Mi ...............................10 Union-Tite Push-On C153 ................22-27 Sample Specifications: Flanged C11O ........................................ 28 Mechanical Joint Cl 10...........................11 Mechanical Joint C153.............................1 Union-Tite Push-On C153 ......................22 Special Information: .Terms and Conditions of Sale ...........48-49 Adapter Flange Assembly.......................50 Flange Data .....................................34-35 Questions Frequently Asked .............53-54 Tap Locations for Flanged Fittings...........35 Tapping Sleeves, Excavation ...................55 Cutting-In Sleeve, Installation ................... 8 MiGasket..............................................56 Mi Transition Gasket ..............................56 Offsets...................................................51 PipeO.D.'s .............................................52 Retainer Gland Data ....................8, 20, 50 Mi Nuts and Bolt....................................54 SUBMITTALS: Mi Field Lok.....................................55-56 22U - C1 10 Full Body.............................57 23U - C153 Mi Compact........................58 26U - Union-Tite .................................... 59 28U - C1 10 Flange Fittings ...................BC Municipal Castings: Boxes: Service Screw Type ............................36 Valve Adjustable, 0-Ring ...................... 43-44 Two-Piece (Screw Type)................37-38 Two-Piece (Slip Type) ........................39-40 Three-Piece (Screw Type) ..................41-42 Lids Drop &MWW .................................... 45 Covers MeterBox .........................................47 Risers.....................................................46 Wrenches ................................... 36, 45, 47 NOTE: Flanged ductile-iron fittings in 24-in. (610 mm) and smaller sizes may be rated for 350 psi (2,413 kPa) with the use of special gaskets. (+.06) 1(06) Tw Flange Thickness of SSB D.I. Class 350 MixFlange Fittings Size T Size T 3 .60 14 .87 4 .63 16 .90 6 .63 18 .93 8 .70 20 .96 10 .75 24 1.00 12 .81 NOTICE: Weights published in this catalog are for shipping purposes only. Actual weights may vary because some fittings are produced in both foundries. All meet the AWWA standards to which they are designed. For weights of specific fittings, please contact Tyler Pipe or Union Foundry Company. Tyler Utilities Division • 11910 CR 492 Tyler, Texas 75706 • (800) 527-8478 Union Foundry Company. Box 309 • Anniston, Alabama 36202 . (800) 226-7601 02/01/08 GI TYLER UNION® aOy tTatemorks Featuring a new product line... I:r 7 _ I: E BETTER BY DESIGN Advantages of the TUFGrip mechanicaljoint restraint: UL Listed and FM approved for PVC and Ductile Iron Pipe sizes 4 - 12 inch. PVC TUFGrip Im conforms to ASTM 1674. Eliminates cumbersome thrust blocks. Currently available to restrain PVC and Ductile Iron Pipe from 3 - 24 inches. Proven joint restraint technology utilizes fewer wedges in frequently applied diameters. Cast with tested and traceable ASTM A536 compliant 65-45-12 ductile iron. Wedges and bolts are E-coated for corrosion resistance. Color-coded red for PVC or black for Ductile Iron applications. Restrain IPS PVC pipe, standard PVC Pipe and Ductile Iron Pipe. PVC wedge design maintains pipe hoop strength integrity. Accommodate out-of-round pipe. Ductile and PVCTUFGfipTm ratedfora2:1 safety factor based on pipe pressure rating. Suitable for potable water and wastewater applications. Allows disassembly just like a standard mechanical joint. TUFGripTM Ductile Iron TLD Restrain any class of Ductile Iron Pipe. Reduce time in the trench utilizing proven joint restraint technology. TUFGrip Tm PVC TLP Restrain any class of AVVVVA C900/905 PVC pipe. One restraint accommodates IPS and C900 PVC pipe w/o removing a washer. Single tooth design provides superior restraint technology. MJ TUFGripTM Restraints t U MJ TUFGripTM TLD Mi TUFGripTM TLP Tyler Utilities Division. 11910CR 492 .Tyler, Texas 75706. (800) 527-8478 Union Foundry Company. Box 309. Anniston, Alabama 36202. (800) 226-7601 3 4.08 4.88 6.19 7.67 9.82 3/4 4 4.93 5.92 7.50 8.98 10.67 7/8 6 7.03 8.02 9.50 10.98 12.77 7/8 8 9.18 10.17 11.75 13.23 14.92 7/8 10 11.23 12.22 14.00 15.70 16.97 7/8 12 13.33 14.32 16.25 17.95 19.07 7/8 14 15.44 16.40 18.75 20.43 21.18 7/8 16 17.54 18.50 21.00 22.88 23.28 7/8 18 19.64 20.60 23.25 25.43 25.38 7/8 20 21.74 22.70 25.50 27.50 27.48 7/8 24 25.94 26.90 30.00 32.00 31.68 7/8 3 TLD-3 2 4 6.5 10.5 350 3.96 4 TLD-4 2 4 7.1 11.8 350 4.80 6 TLD-6 3 6 11.2 17.8 350 6.90 8 TLD-8 3 6 13.1 20.3 350 9.05 10 TLD-10 E. 8 26.0 32.5 350 11.10 12 TLD-12 8 8 31.5 40.4 350 13.20 14 TLD-14 10' 10 43.3 53.6 350 15.30 16 TLD-16 12 12 54.1 66.3 350 17.40 18 TLD-18 12 12 59.8 72.2 250 19.50 20 TLD-20 14 14 69.8 83.8 250 21.60 24 TLD-24 16 16 90.4 106.9 250 25.80 []PVC TUFGripTM Application Chart .A. Size Part Wedge T-Bolt Weight Weight Pressure S 1 (inches) Number Quantity Quantity (Ibs) (w/ Acc.) Rating (psi) Pipe OD 3 TLP-3 2 4 7.0 11.0 305 3.50 4 TLP-4 2 4 8.3 12.2 305 4.50-4.80 6 TLP-6 3 6 12.4 18.3 305 6.63-6.90 8 TLP-8 3 6 14.9 20.8 305 8.63-9.05 10 TLP-10 6 8 25.7 33.4 305 10.75-11.10 12 TLP-12 8 8 34.1 42.0 305 12.75-13.20 14 TLP-14 10 10 45.1 55.4 235 15.30 16 TLP-16 12 12 56.2 68.4 235 17.40 18 TLP-18 12 12 62.4 74.8 235 19.50 20 TLP-20 14 14 72.9 86.9 235 21.60 24 TLP-24 16 16 93.2 109.8 235 25.80 Suggested Specifications: Bold Italicized language applies to Ductile and PVC TUFGripTM Restraint glands shall be designed for use with and conform to the applicable requirements of ANSI !AVVWA Clii. A21.11. Restraint gland product identification shall have traceability. Restraint glands shall have a minimum safety factor of 2:1. Restraint glands shall employ a single tooth wedge design and utilize torque limiting nuts requiring no more than 60 ft-lbs of torque to actuate wedges. Restraint devices shall accept out of round pipe. Restraint devices shall not utilize stops, and have a bolt and wedge assembly that can not be removed prior to installation. Mechani- cal Joint restraints shall be listed by Underwriters Laboratories in sizes 4"- 12 ' and have Factory Mutual approval in sizes 4" -12' Specialty tools will not be required for installation. Restraint glands shall be Tyler! Union TUFGripTM Restraint or approved equal. Ductile TUFGripTM TLD will restrain pipe conforming to the requirements of ANSI/AWWA/C15 1/A21.5 1. Ductile Iron Pipe gripping edges shall be heat treated and hardened to a BHN range of 370-470. C TUFGripTM TLP will restrain pipe manufactured to AWWA C900 / C905 and have working pressure ratings equal to the pressure rating of the pipe on which they are used. Restraint glands shall accommodate 3"- 12" IPS pipe without the removal of spacers or other modification of the device and conform to the requirements of ASTM 1674. * Ductile TUFGripTm TLD is not recommended for plain end fittings. DasIHA) gn.d by H.,d K.ondy & b,,ocbt.,, Inc S MECHANICAL JOINT Cl 53 DUCTILE IRON COMPACT FITTINGS ® Sizes 3" thru 12" UL Listed For Fire Main Equipment TYLER uriuori SAMPLE SPECIFICATIONS Mechanical Joint watermain fittings with accessories, 3" through 48" shall be manufactured from Ductile Iron in accordance with and meet all applicable terms and provisions of standards ANSI/AWWA Cl 53/A21.53 ANSI! AWWA Cli 1(A21 .11 (current revisions). Ductile Iron Mechanical Join! Fittings 3" through 24' shall be rated for 350 PSI working pressure. 30" through 48" shall be rated for 250 psi working pressure. Flanged ductile-iron fillings in 24-in. (610 mm) and smaller sizes may be rated for 350 psi (2,413 kPa) with the use of special gaskets. All coated fillings meet requirements of NSF-61. NOTE - EXCEPTIONS: Mechanical Joint Fillings with flanged branches are rated for water pressure of 250 PSI. NOTE: Fillings are CEMENT LINED and seal coated in accordance with ANSI!AWWA Cl 04/A21.4; also available double cement-lined, bare or epoxy coated. JI JOINT DIMENSIONS IN INCHES BOLTS Size A Dia. B C Dia. D Dia. F Dia. J Dia. K' Dia. K2 Dia. I M S T X Size No. 3 3.96 2.50 4.84 4.94 4.06 619 7.62 7.69 .58 .62 .39 .33 %x3 4 4 4.80 2.50 5.92 6.02 4.90 7.50 9.06 9.12 .60 .75 .39 .34 % 3/4x3½ 4 6 6.90 2.50 8.02 8.12 7.00 9.50 11.06 11.12 .63 .88 .43 .36 /8 3/4X31/2 6 8 9.05 2.50 10.17 10.27 9.15 11.75 13.31 13.37 .66 1.00 .45 .38 7/ 3/4x3½ 6 10 11.10 2.50 12.22 12.34 11.20 14.00 15.62 15.62 .70 1.00 .47 .40 7/ 3/4x3½ 8 12 13.20 2.50 14.32 14.44 13.30 16.25 17.88 17.88 .73 1.00 .49 .42 /8 /4X3½ 8 14 15.30 3.50 16.40 16.54 15.44 18.75 20.31 20.25 .79 1.25 .56 .47 7/ 3/4X4 10 16 17.40 3.50 18.50 18.64 17.54 21.00 22.56 22.50 .85 1.31 .57 .50 7/ 3/4X4 12 18 19.50 3.50 20.60 20.74 19.64 23.25 24.83 24.75 1.00 1.38 .68 .54 7/ 3/4x4 12 20 21.60 3.50 22.70 22.84 21.74 25.50 27.08 27.00 1.02 1.44 .69 .57 /s 3/4X4 14 24 25.80 3.50 26.90 27.04 25.94 30.00 31.58 31.50 1.02 1.56 .75 .61 /8 3/4x4½ 16 30 32.00 4.00 33.29 33.46 32.17 36.88 39.12 39.12 1.31 2.00 .82 .66 1 y 1x51/2 20 36 38.30 4.00 39.59 39.76 38.47 43.75 46.00 46.00 1.45 2.00 1.00 .74 lYs 1x51/2 24 42 44.50 4.00 45.79 45.96 44.67 50.62 53.12 53.12 1.45 2.00 1.25 .82 1% 11/4x6½ 28 48 50.80 4.00 52.09 52.26 50.97 57.50 60.00 60.00 1.45 2.00 1.35 .90 1% 11/4x6½ 32 Tyler Utilities Division • 11910 C 492 Tyler, Texas 75706 (800) 527-8478 02/01/08 Union Foundry Company. Box 309 • Anniston, Alabama 36202 . (800) 226-7601 MECHANICAL JOINT Cl 53 DUCTILE IRON , COMPACT FITTINGS TYLER UNION Sizes 3" thru 12" UL Listed For Fire Main Equipment BENDS 90° Bends (1/4) 450 Bends (1/8) 221/20 Bends (1/16) 111/4-(1/32) Dimensions Dimensions Dimensions Dimensions Size I A R Weight A R Weight A R Weight A R Weight 3 .34 3.5 2.5 19 2.00 2.41 17 1.50 2.51 15 1.25 2.53 16 4 .35 4.0 3.0 26 2.50 3.56 22 1.75 3.81 20 1.50 5.12 20 6 .37 6.5 6.0 49 3.50 7.25 39 2.25 6.35 31 1.50 5.12 29 8 .39 7.5 7.0 64 4.00 8.44 56 2.85 11.80 50 2.06 15.80 45 10 .41 9.5 9.0 102 5.01 10.88 78 3.35 14.35 66 2.32 18.36 59 12 .43 10.5 10.0 129 5.98 13.25 102 3.86 16.90 87 2.56 20.90 82 14 .51 12.0 11.5 214 5.50 12.06 155 3.93 17.25 142 2.59 21.25 136 16 18 .52 .59 13.0 15.5 12.5 14.0 273 411 5.98 6.50 13.25 12.36 204 292 3.98 7.50 17.50 30.19 178 286 2.62 3.00 21.50 60.84 157 283 20 .60 17.0 15.5 519 7.00 13.59 372 8.50 35.19 376 3.50 71.07 374 24 .62 17.0 15.5 721 7.50 14.89 490 9.00 37.69 512 3.50 76.12 487 30 .66 21.50 19.0 930 10.50 9.31 716 6.75 21.36 665 4.75 22.84 600 36 .74 24.50 22.0 1450 11.50 21.73 1110 7.75 26.39 960 5.00 25.38 820 42 .82 29.25 26.7 2205 14.00 27.76 1610 9.00 32.68 1350 6.00 35.54 1180 48 .90 33.25 30.75 2990 15.00 30.17 2090 10.00 27.70 1760 6.50 40.61 1475 MJxMJ *OFFSETS MJxPE Dimensions Weights Size D V I MJxMJ MJxPE 4 6 10 -- 45 -- 4 12 16 -- 55 -- 4 18 22 -- 65 -- 4 24 28 -- 75 -- 6 6 12 17.5 41 54 6 12 18 -- 65 -- 6 18 24 -- 75 -- 6 24 30 -- 85 -- 8 6 13 -- 84 -- 8 . 8 12 19 -- 90 -- 18 25 -- 100 -- * Not included in AWWA C153. Tyler Utilities Division • 11910 CR 492 Tyler, Texas 75706 (800) 527-8478 2 Union Foundry Company. Box 309 • Anniston, Alabama 36202 (800) 226-7601 02/01/08 90' Bend Mi x Flange (1/4) 45° Bend Mi x Flange (1/8) 221/2' Bend Mi x Flange (1/16) LTJ V 11¼0 Ben' Mix Flange (1/32) . TYLER UNION® BENDS MECHANICAL JOINT Cl 53 DUCTILE IRON COMPACT FITTINGS Sizes 3 thru 12 UL Listed For Fire Main Equipment '4 F Y -r 900 Bend Mi x PE (1/4) 450 Bend Mix PE (1/8) 221/20 Bend Mi x PE (1/16) 111/V Bend Mix PE (1/32) Dimensions Dimensions Dimensions Dimensions Size T A Y R Weight A Y R Weight A Y R Weight A V R Weight 3 .34 3.5 9.0 2.5 18 2.0 7.5 2.41 17 1.50 7.00 2.51 19 1.25 6.75 7.62 15 4 .35 4.0 9.5 3.0 26 2.5 8.0 3.56 22 1.75 7.25 3.81 20 1.50 7.00 5.12 20 6 .37 6.0 11.5 5.0 45 3.2 8.7 5.49 38 2.25 7.75 6.35 33 1.50 7.00 5.12 32 8 .39 7.5 13.0 7.0 64 4.0 9.5 8.44 55 2.84 8.34 11.80 51 2.05 7.55 15.80 44 10 .41 9.5 15.0 9.0 108 5.0 10.5 10.88 78 3.35 8.85 14.35 66 2.31 7.81 18.36 60 12 .43 9.0 14.4 6.0 114 6.0 11.5 13.25 104 3.50 9.00 12.70 89 2.56 8.06 20.90 79 14 .51 12.0 20.0 11.5 219 5.5 13.4 10.85 165 3.93 11.93 17.25 152 2.59 10.59 21.25 137 16 .52 13.0 21.0 12.5 254 6.0 14.0 13.25 206 3.98 11.98 17.50 181 2.62 10.62 21.50 161 24 .62 17.0 25.0 15.5 710 7.5 16.6 14.69 460 9.00 17.66 37.69 455 9.00 26.12 12.00 475 30 .68 21.5 30.5 -- 865 10.5 19.5 -- 715 6.75 15.75 -- 600 -- -- -- -- Dimensions Dimensions Dimensions Dimensions Size T A R F Weight A R F Weight A R F Weight A R F Weight 3 .34 3.5 2.5 5.5 21 ... ... .. .. ... ... .. .. ... 4 .35 4.0 3.0 6.5 28 2.50 3.56 4.0 34 1.75 3.81 4.0 34 1.50 5.12 4.0 19 6 .37 6.0 5.0 8.0 45 3.25 5.49 5.0 57 2.25 5.35 5.0 57 1.50 5.12 5.0 30 8 .39 7.5 7.0 9.0 73 4.25 7.93 5.5 83 2.50 7.62 5.5 83 1.75 7.70 5.5 50 10 .41 9.5 9.0 11.0 113 5.00 9.76 6.5 122 3.00 10.16 6.5 122 2.00 10.25 6.5 75 12 .43 10.5 10.0 12.0 141 6.00 12.19 7.5 159 3.50 12.70 7.5 159 2.25 12.82 7.5 88 14 .51 12.0 11.5 14.0 217 5.50 10.85 8.5 207 16 .52 13.0 12.5 15.0 280 6.00 12.02 9.5 290 B---------- 90° Swivel x Swivel Hydrant Ell Dimensions S Size T A B C D E F R *Weight 6 .37 10.5 15.5 6.90 11.2 6.81 7.98 6.0 74 * Weight includes two swivel glands. Tyler Utilities Division • 11910 CR 492 Tyler, Texas 75706 . (800) 527-8478 02/01/08 Union Foundry Company • Box 309 • Anniston, Alabama 36202 • (800) 226-7601 3 J . COMPACT FITTINGS Sizes 3" thru 12" UL Listed For Fire Main Equipment TYLER UNIONO TEES CROSS Mi Tee Mi x FE Tee Mi x Swivel Tee Cross Dimensions Weights Size T T1 H P J2 J3 Mi MJxFE fMJxS Cross 3 .34 .34 3.5 3.50 5.5 ... 26 29 ... 31 4x3 .35 .34 3.5 4.00 6.5 ... 35 34 ... 39 4 .35 .35 4.0 4.00 6.5 ... 36 39 ... 45 6x3 .37 .34 4.0 4.00 6.5 ... 51 54 6x4 .37 .35 4.0 5.00 8.0 ... 52 57 ... 62 6 .37 .37 5.0 5.00 8.0 10.50 66 68 77 79 8x3 .39 .34 4.0 6.50 9.0 ... 56 8x4 .39 .35 4.5 6.50 9.0 ... 72 82 ... 84 8x6 .39 .37 5.5 6.50 9.0 11.50 79 81 105 98 8 .39 .39 6.5 6.50 9.0 11.50 90 101 116 112 10x3 .41 .34 4.0 7.50 11.0 ... 80 10x4 .41 .35 4.5 7.50 11.0 ... 82 92 ... 98 .10x6 .41 .37 5.5 7.50 11.0 13.00 99 116 114 121 10x8 .41 .39 6.5 7.50 11.0 13.00 116 128 138 135 10 .41 .41 7.5 7.50 11.0 ... 132 144 ... 156 12x3 .43 .34 4.0 8.75 12.0 ... 99 12x4 .43 .35 4.5 8.75 12.0 ... 108 118 ... 119 12x6 .43 .37 5.5 8.75 12.0 14.25 119 133 132 138 12x8 .43 .39 6.5 8.75 12.0 14.25 126 146 149 149 12x10 .43 .41 7.5 8.75 12.0 ... 159 174 ... 187 12 .43 .43 8.75 8.75 12.0 ... 171 198 ... 202 14x6 .51 .44 6.5 10.50 14.0 16.00 183 205 211 210 14x8 .51 .45 7.5 10.50 14.0 ... 211 ... ... 231 14x10 .51 .46 8.5 10.50 14.0 ... 229 244 ... 255 14x12 .51 .47 9.5 10.50 14.0 ... 245 284 ... 269 14 .51 .51 10.5 10.50 14.0 ... 281 291 ... 299 16x6 .52 .45 6.5 11.50 15.0 17.00 222 230 243 250 16x8 .52 .46 7.5 11.50 15.0 ... 245 248 ... 264 16xl0 .52 .47 8.5 11.50 15.0 ... 265 287 ... 286 16x12 .52 .48 9.5 11.50 15.0 ... 277 312 ... 312 16x14 .52 .51 10.5 11.50 15.0 ... 317 348 16 .52 .52 11.5 11.50 15.0 ... 337 324 ... 457 30 .66 .66 22.0 22.00 ... ... ... ... ... 1840 36 .74 .74 26.0 26.0 ... ... ... ... ... 2655 f Weights include swivel gland Tyler Utilities Division • 1191OCR 492 Tyler, Texas 75706 (800) 527-8478 4 Union Foundry Company. Box 309 . Anniston, Alabama 36202 (800) 226-7601 02/01/08 Glands Size Weight Size Weight 3 3 12 10 4 4 14 17 6 5 16 21 8 6 18 22 10 9 20 32 24 37 Dimensions Weights Size T T' H I' J2 P Mi MlxFE fMlxS 18x6 .59 .44 6.5 14.5 15.5 18.0 275 261 279 18x8 .59 .45 7.5 14.5 14.5 ... 280 351 18x10 .59 .47 8.5 12.5 ... ... 286 18x12 .59 .49 9.5 12.5 ... ... 372 18x14 .59 .56 10.5 12.5 ... ... 415 18x16 .59 .57 11.5 12.5 ... ... 445 18 .59 .59 13.0 12.5 ... ... 490 20x6 .60 .44 7.0 16.0 17.0 19.5 335 362 358 20x8 .60 .45 8.0 14.0 ... ... 390 20x10 .60 .47 9.0 14.0 ... ... 417 20x12 .60 .49 10.0 14.0 ... ... 460 20x14 .60 .56 11.0 14.0 ... ... 475 20x16 .60 .57 12.0 14.0 ... ... 530 20x18 .60 .59 13.0 14.0 ... ... 560 20 .60 .60 14.0 14.0 ... ... 605 24x6 .62 .44 7.0 18.0 19.0 21.5 465 451 457 248 .62 .45 8.0 16.0 ... ... 475 24x10 .62 .47 9.0 16.0 ... ... 516 24x12 .62 .49 10.0 18.0 ... ... 549 580 2414 .62 .56 11.0 16.0 ... ... 585 2416 .62 .57 12.0 19.5 ... ... 625 744 24x18 .62 .59 13.0 16.0 ... ... 675 24x20 .62 .60 15.0 17.0 ... ... 740 24 .62 .62 17.0 17.0 ... ... 844 30x6 .66 .36 7.00 20.0 ... ... 700 30x8 .66 .38 8.50 20.0 ... ... 739 30x12 .66 .42 10.0 20.0 ... ... 739 30x16 .66 .50 12.5 20.0 ... ... 959 30x20 .66 .57 15.0 20.0 ... ... 995 30x24 .66 .61 16.0 20.0 ... ... 1160 30 .66 .66 20.0 20.0 ... ... 1323 36x16 .74 .50 12.5 23.5 ... ... 1350 36x24 .74 .61 16.0 23.5 ... ... 1498 36x30 .74 .66 20.0 23.5 ... ... 1555 36 .74 .74 23.5 23.5 ... ... 1900 42 .82 .82 30.0 30.0 ... ... 3175 E Swivel x Solid Adapter with Swivel Gland Size by Watt Laying Length Thickness Weight 6x13 .37 52 6x18 .37 65 6x24 .37 69 8x12 .39 52 LAYING LENGTH SIZE Swivel x Swivel Adapter Size by Wall Laying Length Thickness Weight 6x12 .37 28 6x18 .37 49 6x24 .37 52 FF-FiL "Ok. TEES (Continued) MECHANICAL JOINT C153 DUCTILE IRON COMPACT FITTINGS Sizes 3" thru 12" UL Listed For Fire Main Equipment MJ GLANDS Mi Tee Mi x FE Tee Mi x Swivel Tee t Weights include swivel gland. Tyler Utilities Division • 11910 CR 492 . Tyler, Texas 75706 . (800) 527-8478 02/01/08 Union Foundry Company. Box 309 . Anniston, Alabama 36202 (800) 226-7601 Weights SEB LEB yJ Dimensions SEB LEB PE L L L MJxMJ MJSEBxPE Mi Size T V I MJLEBxPE PExPE TYLER UNIONS 0 WYES/LATERAL PE 18 28 28 36 39 53 59 54 67 64 57 63 104 104 100 100 132 136 128 120 140 201 196 175 180 194 225 214 208 225 233 320 314 325 325 315 475 495 525 478 770 1185 1505 17 25 26 34 38 46 48 52 61 58 62 61 107 107 102 101 131 128 124 123 139 180 180 170 181 180 210 208 198 215 220 302 325 319 310 305 565 590 560 495 890 874 746 725 17 27 27 36 39 51 52 52 68 66 65 65 112 108 100 100 141 136 128 119 138 195 185 190 200 190 210 210 205 222 300 322 340 18 20 26 33 30 49 47 60 54 60 57 100 128 136 123 113 133 02/01/08 MECHANICAL JOINT Cl 53 DUCTILE IRON COMPACT FITTINGS Sizes 3 thru 12" UL Listed For Fire Main Equipment 4x3 .35 .34 3.0 8.5 8.5 14.0 *Wyes 6x3 .37 .34 5.0 10.5 10.5 16.0 6x4 .37 .35 4.0 9.5 9.5 15.0 Size A Dimensions Y T V Weights 8x4 .39 .35 5.0 10.5 10.5 16.0 8x6 .39 .37 4.0 9.5 9.5 15.0 3 2.5 7.5 .34 .34 36 10x4 .41 .35 7.0 12.5 12.5 18.0 4x3 2.0 8.5 .35 .34 39 10x6 .41 .37 5.0 10.5 10.5 16.0 4 2.5 8.5 .35 .35 45 10x8 .41 .39 4.0 9.5 9.5 15.0 6x4 1.5 11.0 .37 .35 67 12x4 .43 .35 9.0 14.5 14.5 20.0 6 3.0 13.0 .37 .37 85 12x6 .43 .37 7.0 12.5 12.5 18.0 8x4 0.5 13.0 .39 .35 86 12x8 .43 .39 5.0 10.5 10.5 16.0 8x6 2.0 14.5 .39 .37 109 12x10 .43 .41 4.0 9.5 9.5 15.0 8 3.5 16.0 .39 .39 117 14x6 .51 .44 9.0 17.0 14.5 22.5 10x4 0.0 15.0 .41 .35 112 14x8 .51 .45 7.0 15.0 12.5 20.5 10x6 1.0 16.0 .41 .37 129 14x10 .51 .46 5.0 13.0 10.5 18.5 10x8 2.5 17.0 .41 .39 162 14x12 .51 .47 4.0 12.0 9.5 17.5 10 3.5 19.0 .41 .41 199 16x6 .52 .45 11.0 19.0 16.5 24.5 12x4 0.0 16.5 .43 .35 141 16x8 .52 .46 9.0 17.0 14.5 22.5 12x6 1.5 18.5 .43 .37 170 16x10 .52 .47 7.0 15.0 12.5 20.5 12x8 1.5 18.5 .43 .39 177 16x12 .52 .48 5.0 13.0 10.5 18.5 16x14 .52 .51 4.0 12.0 12.0 20.0 12x10 3.0 20.0 .43 .41 216 18x8 .59 .45 14.0 22.0 19.5 27.5 12 4.5 22.5 .43 .43 269 18x10 .59 .47 12.0 20.0 17.5 25.5 t14 6.0 25.0 .51 .51 476 18x12 .59 .49 10.0 18.0 15.5 23.5 16x6 0.0 21.0 .52 .45 300 18x14 .59 .56 8.0 16.0 16.0 24.0 16x8 0.5 22.5 .52 .46 349 18x16 .59 .57 7.0 15.0 15.0 23.0 t16x12 3.5 25.0 .52 .48 471 20x10 .60 .47 14.0 22.0 19.4 27.5 t16 6.5 28.0 .52 .52 635 20x12 .60 .49 12.0 20.0 17.5 25.5 * Not included in ANAC153 20x14 .60 .56 10.0 18.0 17.8 26.0 t Rated at 250 psi. 20x16 .60 .57 8.0 16.0 15.8 24.0 20x18 .60 .59 7.0 15.0 15.0 23.0 x FE Flange front MJ Dimensions are _____r._____________ on inside 24x12 .62 .49 16.0 24.0 21.4 29.5 24x14 .62 .56 14.0 22.0 21.8 30.0 24x16 .62 .57 12.0 20.0 19.8 28.0 T. 24x18 .62 .59 10.0 18.0 18.0 26.0 J 24x20 .62 .60 8.0 16.0 16.0 24.0 L_ 30x16 .66 .50 30.0 39.0 30x18 .66 .54 28.0 37.0 30x20 .66 .57 24.0 33.0 Mix PExAMU Tee 30x24 .66 .61 10.0 24.5 Dimensions 36x16 .74 .50 ... Size T V H J' Z Weights 36x20 .74 .57 45.0 6 .37 .37 5.0 5.0 11.5 57 36x24 .74 .61 19.0 33.0 8x6 .39 .37 5.5 6.5 11.5 79 36x30 .74 .66 ... 24.5 8 .39 .39 6.5 6.5 12.5 83 42x30 .82 .66 20.0 10 .41 .41 7.5 7.5 13.0 133 48x30 .90 .66 40.0 Tyler Utilities Division • 11910 CR 492 Tyler, Texas 75706 (800) 527-8478 6 Union Foundry Company • Box 309 . Anniston, Alabama 36202 . (800) 226-7601 Mi Tapped Tee (2" Tap) MJ x FE Dimensions Dimensions Size T 11 12 Size T I Max. Tap Weights 3 .34 6 12 3 .34 6 2 19 4 .35 6 12 4 .35 6 2 23 6 .37 6 12 6 .37 6 2 35 8 .39 6 12 8 .39 6 2 54 10 .41 6 12 10 .41 6 2 68 12 6 .43 12 12 18 .43 6 2 88 14 .51 6 12 16 .52 6 2 164 16 .52 6 12 20 .60 6 30 .66 7 Tyler Utilities Division • 11910 CR 492 . TygO, Texas 7?1b6 . (80CR 527-8478 02/01/08 Union Foundry Company • Box 309 Anniston, Alabama 36202 (800) 226-7601 FE x PE Weights MJxFE FExPE 18 26 23 36 35 50 50 60 69 88 88 127 155 149 275 470 750 7 TYLER UNION® SOLID & TAPPED PLUGS & CAPS TT 3-12" 14-24" 3-12' 14"-24" MJ Plug Mi Cap Dimensions Max. Weights Size T Tap Plugs Cops 3 .46 2 9 8 4 .46 2 9 10 6 .46 2 18 18 8 .46 2 25 26 10 .56 2 36 32 12 .56 2 47 46 14 .62 2 76 85 16 .62 2 98 94 18 .65 2 138 121 20 .66 2 158 149 . 24 30 .68 .66 2 2 223 355 210 345 36 .74 2 688 626 TAPPED TEE MECHANICAL JOINT C153 DUCTILE IRON COMPACT FITTINGS Sizes 3" thru 12" UL Listed For Fire Main Equipment SOLID SLEEVES M 1EI1EEEE: Short Long Dimensions Weights Size T I) 12 Short Long 3 .34 7.5 12 13 22 4 .35 7.5 12 19 25 6 .37 7.5 12 28 39 8 .39 7.5 12 38 55 10 .41 7.5 12 48 68 12 .43 7.5 12 62 81 14 .56 9.5 15 116 146 16 .57 9.5 15 138 174 18 .68 9.5 15 160 230 20 .69 9.5 15 212 269 24 .75 9.5 15 272 380 30 .66 15.0 15 500 30 .66 ... 24 ... 640 36 .74 15.0 15 725 36 .74 ... 24 ... 925 42 .82 ... 24 ... 1146 48 .90 ... 24 ... 1455 ADAPTERS I wl- .......... "In ......... E.-i JIM --------------. STYLER UNION DUAL PURPOSE CUTTING-IN SLEEVE MECHANICAL JOINT Cl 53 DUCTILE IRON COMPACT FITTINGS Sizes 3" thru 12" UL Listed For Fire Main Equipment MJ x FE Cutting-In Sleeve with Dual Purpose Accessories Size Dimensions For Pipe Size I I) T Shipping Wt. Assembled 4 4.80-5.000.D. 10 9.5 35 33 6 6.90-7.10 O.D. 10 9.5 37 50 8 9.05-9.300.D. 10 9.5 .39 67 10 11.10-11.400.D. 10 9.5 .41 122 12 13.20-13.500.D. 10 9.5 .43 157 Flanged ends are faced and drilled per ANSI/AWWA Cl 10/A21.10. Mechanical joint ends are designed to receive both stan- dard and oversize gray or ductile iron pipe as shown above. TYPICAL CUTTING-IN SLEEVE INSTALLATIONS fruiri VALVE INSTALLATIONS Pipe Wall Thickness: Sizes 3"- 12' are recommended for ductile iron pipe class 50 thru 56. Sizes 14' thru 24" are recommended for ductile iron pipe class 53 thru 56. *RETAINER GLAND ASSEMBLY See Installations Instructions........................................................Page 50 Pressure Gland Pipe O.D. D.I. Pipe No of Size of Rating, O.D. O.D. Wall Set Set Gland Weight Size psi B A Class Screws Screws Weight w/Acces. 3 350 7.69 3.96 50-56 4 %x2 5 7 4 350 9.12 4.80 50-56 4 %x2 6 13 6 350 11.12 6.90 50-56 6 5/8x2 11 20 8 250 13.37 9.05 50-56 9 5/8x2 13 25 10 250 15.62 11.10 50-56 12 5/sx2 18 33 12 150 17.88 13.20 50-56 16 %x2 23 38 14 250 20.25 15.30 53-56 20 %x2½ 44 55 16 200 22.50 17.40 53-56 24 5/8X2½ 51 64 5 18 200 24.75 19.50 53-56 24 %x2½ 62 72 20 200 27.00 21.60 53-56 28 %x3 73 91 24 150 31.50 25.80 53-56 32 %x3 93 118 * Not included in AWWA Cl 10 DUCTILE IRON RETAINER GLANDS Mechanical Joint Retainer Glands are designed to provide a method for restrain- ing mechanical joint pipe and fittings and other standardized mechanical joints against possible joint separation, rupture or blow-out caused by internal water pres- sure. The set screws are square-headed with Type C knurled cup points, and are shipped already assembled in the Glands. They are manufactured of 4140 grade alloy steel, and are heat treated to a Rock- wall "C" 45/53 case hardness. Tee-head bolts and gaskets are not included, but may be ordered separately. Recommend- ed torque for set screws is 75 foot pounds, and set screws on opposite sides of the glands should be tightened alternately. Tee-head bolt hole size and spac- ing are equal to Mi Glands as shown in AWWA C-i ii. Standard mechanical Joint gaskets as shown in C-i ii should be used. Tyler Utilities Division • 11910 CR 492 * Tyler, Texas 75706 * (800) 527-8478 Union Foundry Company• Box 309 . Anniston, Alabama 36202 • (800) 226-7601 02/01/08 110~ TYLER UNION® MECHANICAL JOINT DUCTILE IRON COMPACT SPLIT REPAIR GLANDS Ii 4" Size ap 6-8-1 0-12' Sizes Mi Compact Split Repair Glands Inside Diameter Bolt Circle Weight Size (+.07-.03) (+-.06) Lbs. 4 4.90 7.50 4.0 6 7.00 9.50 5.0 8 9.15 11.75 6.0 10 11.20 14.00 7.7 12 13.50 16.25 10.2 Split glands work with standard Mi gaskets and standard I-head bolts. Glands are shipped in halves and do not need separate bolts. 1-head bolts alone hold the halves together. Tyler Utilities Division • 11910 CR 492 Tyler, Texas 75706 (800) 527-8478 02/01/08 Union Foundry Company• Box 309 . Anniston, Alabama 36202 • (800) 226-7601 9 COMPACT 0TYLER UNION DUCTILE IRON Mi TAPPING SLEEVES SAMPLE SPECIFICATION Ductile Iron Mechanical Joint Tapping Sleeves furnished by Tyler Pipe Company, Tyler, Texas are produced in ac- cordance with manufacturer's standards. Chemical and physical properties of the ductile iron are in accordance with the requirements of ANSI/AWWA C110/A21.10-82. Recess dimensions are per Manufacturers Standardization Society standard practice SP-60. General Installation Instructions for Tyler Mi Tapping Sleeves Clean pipe - insert side gasket into back half of gasket grooves. Make sure ends are flush with or slightly pro- trude into the end gasket seating area. Bolt sleeve halves together and trim side gaskets as necessary. MAKE SURE SLEEVE WILL ROTATE FREELY ON PIPE. Install end gaskets, locating cut ends 900 from C side gasket. If pipe is maximum 00, stretch A gasket to make certain cut ends match with no I r B gap in between. Install glands and bolts - rotate sleeve to desired TAPPED & position. Be sure pipe is centered inside the sleeve. PLUD FOR TESTING Tighten gland bolts alternately, using 80 to 90 foot pounds. 1:;4 E After assembly, PRESSURE TEST ALL JOINTS BE- 7- fl3i FORE TAPPING. If additional tightening is required, release pressure and relax tension on j I 1) gland bolts before tightening side bolts. For Cost Iron or Ductile Iron Pipe Mechanical joint tapping sleeves - for 6" through 12" cast iron or ductile iron pipe. Outlet flange per ANSI/AWWA C1 0/A2 1.10 Gaskets furnished. a Working pressure-200 p.s.i. Size A B Dimensions C D E F Tapping Sleeve for Cast Iron/Ductile Iron O.D. Range DI Weight Mm. Max. DI 6x4 5.016 .250 7.50 - 15.75 8.00 12.75 6.85 7.15 104 6 7.016 .312 9.50 15.75 8.00 12.75 6.85 7.15 108 8x4 5.016 .250 7.50 16.50 9.00 13.50 9.00 9.35 134 8x6 7.016 .312 9.50 16.50 9.00 13.50 9.00 9.35 140 8 9.016 .312 11.75 16.50 9.00 13.50 9.00 9.35 148 10x4 5.016 .250 7.50 24.00 11.00 20.75 11.04 11.45 236 10x6 7.016 .312 9.50 24.00 11.00 20.75 11.04 11.45 240 10x8 9.016 .312 11.75 24.00 11.00 20.75 11.04 11.45 246 10 11.016 .312 14.25 24.00 11.00 20.75 11.04 11.45 257 12x4 5.016 .250 7.50 26.50 12.00 23.25 13.14 13.56 273 12x6 7.016 .312 9.50 26.50 12.00 23.25 13.14 13.56 286 12x8 9.016 .312 11.75 26.50 12.00 23.25 13.14 13.56 292 12x10 11.016 .312 14.25 26.50 12.00 23.25 13.14 13.56 303 12 13.016 .312 17.00 26.50 12.00 23.25 13.14 13.56 320 Tyler Utilities Division • 11910 CR 492 Tyler, Texas 75706 (800) 527-8478 10 Union Foundry Company. Box 309 • Anniston, Alabama 36202 • (800) 226-7601 02/01/08 DUCTILE IRON Cli 0 FULL BODY MECHANICAL JOINT DIMENSIONS TYLER UNION® SAMPLE SPECIFICATION Mechanical Joint watermain fittings with accessories, 2' through 48" shall be produced of Ductile Iron in accordance with and meet all applicable terms and provisions of standards ANSI/AWWA Cl10/A21.10 ANSI/AWWA Clii IA2 1 .11 (current revi- sions). Ductile Iron Mechanical Joint Fittings 3" through 24" shall be rated for 350 PSI working pressure. All Ductile Iron Me- chanical Joint Fittings 30" through 48" shall be rated for 250 PSI working pressure. Flanged ductile-iron fittings in 24-in. (610 mm) and smaller sizes may be rated for 350 psi (2,413 kPa) with the use of special gaskets. NOTE - EXCEPTIONS: Mechanical Joint Fittings with flanged branches and 14" and larger caps and plugs are rated for water pressure of 250 PSI. NOTE: Fittings are CEMENT-LINED and seal coated in accordance with ANSI/AWWA C104/A21.4; also available double cement-lined, bare or epoxy coated. All coated fittings meet requirements of NSF-61. JOINT DIMENSIONS IN INCHES FOR MECHANICAL JOINT FITTINGS DIMENSIONS IN INCHES Size A B C D F 1/3 X J K' K2 I M N 0 P S *2 2.50 2.50 3.39 3.50 2.61 28° 3/4 4.75 6.25 6.25 .75 .62 ... .31 .63 .44 3 3.96 2.50 4.84 4.94 4.06 28° 3/4 6.19 7.69 7.69 .94 .62 1.37 .31 .63 .52 4 4.80 2.50 5.92 6.02 4.90 28° /8 7.50 9.12 9.12 1.00 .75 1.50 .31 .75 .65 6 6.90 2.50 8.02 8.12 7.00 280 7/ 9.50 11.12 11.12 1.06 .88 1.63 .31 .75 .70 8 9.05 2.50 10.17 10.27 9.15 28° 7/ 11.75 13.37 13.37 1.12 1.00 1.75 .31 .75 .75 10 11.10 2.50 12.22 12.34 11.20 280 % 14.00 15.69 15.62 1.19 1.00 1.75 .31 .75 .80 12 13.20 2.50 14.32 14.44 13.30 280 /8 16.25 17.94 17.88 1.25 1.00 1.75 .31 .75 .85 14 15.30 3.50 16.40 16.54 15.44 28° 7/ 18.75 20.31 20.25 1.31 1.25 2.00 .31 .75 .89 16 17.40 3.50 18.50 18.64 17.54 28° /e 21.00 22.56 22.50 1.38 1.31 2.06 .31 .75 .97 18 19.50 3.50 20.60 20.74 19.64 28° 7/ 23.25 24.83 24.75 1.44 1.38 2.13 .31 .75 1.05 20 21.60 3.50 22.70 22.84 21.74 280 /8 25.50 27.08 27.00 1.50 1.44 2.19 .31 .75 1.12 24 25.80 3.50 26.90 27.04 25.94 28° 7/ 30.00 31.58 31.50 1.62 1.56 2.31 .31 .75 1.22 30 32.00 4.00 33.29 33.46 32.17 20° 1Y8 36.88 39.12 39.12 1.81 2.00 2.75 .38 1.00 1.50 36 38.30 4.00 39.59 39.76 38.47 20° 1Y8 43.75 46.00 46.00 2.00 2.00 2.75 .38 1.00 1.80 42 44.50 4.00 45.79 45.96 44.67 20° 1% 50.62 53.12 53.12 2.00 2.00 2.75 .38 1.00 1.95 48 50.80 4.00 52.09 52.26 50.97 200 1% 57.50 60.00 60.00 2.00 2.00 2.75 .38 1.00 2.20 "Not included in AWWA C1 10. ACCESSORIES AND WEIGHTS 14" ThRU 48" GLANDS MAY WI. of Gland, Pipe BE TAPERED Boll Boll Bolt Torque Bolts and Barrel Size No. Size Length Ft/Lbs. Gasket, Lbs. O.D. *2 2 ½ 3 45-60 5 2.50 M .' H-....B 3 4 ½ 3 45-60 7 3.96 -.- -u-L 4 4 3/4 31/2 75-90 10 4.80 - I 0 6 6 3/4 4 75-90 16 6.90 8 6 3/4 4 75-90 25 9.05 10 8 3/4 4 75-90 30 11.10 - 1IIII]L 12 8 3/4 4 75-90 40 13.20 U!L-4,I, L. i 14 10 3/4 41/2 75-90 45 15.30 16 12 3/4 41/2 75-90 55 17.40 -M 18 12 3/4 41/2 75-90 65 19.50 20 14 3/4 41/2 75-90 85 21.60 1 UL_ 24 16 3/4 5 75-90 105 25.80 I 30 20 1 6 100-120 220 32.00 0.12 36 24 1 6 100-120 301 38.30 K2 J D C A N F K1 42 28 1¼ 61/2 120-150 389 44.50 48 32 1114 61/2 120-150 477 50.80 * Not included in AWWA C1 10. ANSI/AWWA C110/A21.10, ANSI/AWWA C111/A21.11 Tyler Utilities Division • 11910 CR 492 . Tyler, Texas 75706 • (800) 527-8478 02/01/08 Union Foundry Company • Box 309 . Anniston, Alabama 36202 . (800) 226-7601 II S LOS ANGELES AREA (800) 366-3473 POTTER NEW YORK AREA (800) 526-4592 CHICAGO AREA (800) 547-3473 EIRIOEMER ATLANTA AREA (800) 762-0542 Call Potter Roemer for current listings and approvals. FIRE PROTECTIONEQIJIPME11T MIAMI AREA (866)961-3473 Dimensions are subject to manufacturer's tolerances, DALLAS AREA (866) 664-3473 and change without notice. We assume no responsi- ________________________________________________________________________ bility for use of superseded or void data. EXPOSED FIRE DEPT. INLET CONNECTION APPROVED TWO-WAY WITH SINGLE CLAPPER S U Model 5710-A-01 Back Outlet 4x2-112 NPT xNST Piping (by others REGULARLY ID Plate FURNISHED: Model 5962 I Ductile iron two-way inlet (sold separately)\—I— body painted red, swing clapper and brass pin lug swivel. Lettering: AUTO. SPKR. Pressure Rating: 300 psi (2,067 kPA) Compliance: UL Listed, FM Approved Special Thread Available Specify Thread. TOP VIEW Shown with ID Plate Ze * Model 5962 (sold separately) 4" Female NPT Threads TOP VIEW 1;1 2-1/2" Female NST Threads (Brass Swivel) BOTTOM VIEW F_ - AU FRONT VIEW Shown with ID Plate 90O1 Model 5962 (sold separately) JL 2-1/2" Female NST Threads (Brass Swivel) mom 90, Pipins (by othera SIDE VIEW 4" Female NPT Threads Model 571 5—A—DI Angle Outlet 4x2-1/2 NPT xNST REGULARLY FURNISHED: Ductile iron two-way inlet body painted red, swing clapper and brass pin lug swivel. Lettering: AUTO. SPKR. Pressure Rating: 300 psi (2,067 kPA) Compliance: UL Listed, FM Approved Special Thread Available Specify Thread: fjgj\ Revised Reviewed 6/23/08 6/23/08 MEMBER OF • 44 '1 MINI APR0WO r =W -AmW Seim FbCrmanw". PERFORMANCE: Pvessure Rating: Commercial Applications Sizes 2 thru 12" inclusive, 300 psi (207 bt) nairmjm working pressure, Sprir Bushings Hinge Pi Hinge Pin PI pper embIy Drain c!ions Seat Ring Print Page 1 of 1 S SERUM 7800 Check Valves 101 use in Grooed-End Ppirtg Systems The Gruviok Series 700 Check Valve is a compact, cost effective valve offering low pressure-drop, non-slam performance. The Series 7800 Check Valve assembly is lighter and faster to install, and costs less than flanged and wafer valve assemblies. In the full-open position the Series 7800 swing clapper is held tightly against the valve body, out of the flow stream, to provide maximum flow area and prevention of clapper flutter. The clapper design produces quick, non-slam closure before flow reversal can occur, while meeting FM requirements for an anti-water hammer valve rating. ILach valve is hydrostatically tested for leak tightness to 500 PSI The clapper-seat design permits leak free sealing of back pressures in service conditions ranging from 300 P51 (207 bar) to as low as 1 PSI (007 bar) (28" water head), MATERiAL SPECIFICATIONS BODY. Dictite kon conforming to ASTM A 536, Grade 65-4542 COATING. Rust inhi.bfting paint on exterior and interior - color, black enamel CLAPPER. 2'- 5' Type 304 or 302 stainless sreel to ASTM A 167 6'-IT Ductile iron conforming to ASTM A 536, Grade 65-45-12 CLAPeER FACING: Grade £ £PDM -40' to 23(YF (-40' to 110C} Service Temperature Range Recommended for water service, dilute acids, alkaline, oil-free air and many chemical services. NOT FOR USE IN PETROLEUM SERVICES. Grade T Nitrite: -20' to 180'F (-29' to 80'C) Service Temperature Range Recommended for petroleum products, air with oil vapors, vegetable oils and mineral oils, NOT FOR USE IN HOT WATER SERVICES. SEAT RING: Type 304 stainless steel to ASTM A 123, ASTM A 213, ASTM A 312 or ASTM A 269 SPRING: Type 302 stainless steel to ASTM A 313 HINGE PIN: Type 304 or .307 stainless steel to ASTM A 580 HINGE PIN BUSHINGS: Sinteied bronze to ASTM B 438 HINGE PIN PtUGS & DRAIN PLUGS: Cast iron to ASTM A 126 Class A S http://www.anvilintl.comfProductSearchtPrintProduct.aspx?lid=3253 6/16/2012 MUELLER® A-20806/A-20807 ONSTALLATION INSTRUCTIONS GENERAL DESCRIPTION Vertical Indicator Posts (Ref. Figure A) are designed to operate non-rising stem (inside screw) gate valves, which are used to control an underground water supply to automatic sprinkler, water spray deluge, foam-water deluge, or standpipe fire protection systems. They permit operation of underground valves while providing an above ground visual indication as to whether the valves are open or shut, in addition to a means for locking the valves in a particular position. Indicator posts provide for valve operation from outside of the protected property and, therefore, the opportunity for more prompt valve operation in an emergency situation. Model A-20806/A-20807 Indicator Posts feature a telescoping Stem that can be adjusted to its final position without field cutting of the Stem. The telescoping Stem also permits: easier setting of the "OPEN" and "SHUT" Target Plates (before the Post is extended to its final position); easier adjustment of the post length during the initial installation; and, ready re-adjustment of the post length, if there is a modification in the location of the final grade. W-120806 Indicator Posts will accommodate 4 through 14 inch size post indicator valves (PIV) requiring 14 to 43 turns to open and that are listed or approved for fire protection system service. The A-20807 Post will accommodate 16-24 inch size post indicator valves requiring 49 to 75 turns to open. Indicator Posts are provided "standard order" for use with left hand opening valves; however, they may be "special ordered" for use with right hand opening valves or converted in the field for use with a right hand opening valve by changing the left hand opening Post Head to a right hand opening Post Head. Indicator Posts accept direct attachment of a 1/2 inch NPT mounting electric supervisory switching device which can be used by proprietary and central stations to monitor the open position of the Indicator Post. Detailed information on the attachment of the Model PCVS-2 Supervisory Control Valve Switch (supplied by customer), which has two sets of SPDT Form C contacts, is given in the Technical Data section. APPROVALS AND STANDARDS Model A-208061A-20807 Indicator Posts are listed by W nderwriters Laboratories Inc. (UL) and Underwriters aboratories Inc. for use in Canada (C-UL). Model A-20806 Indicator Posts are approved by Factory Mutual Research Corporation. INDICATOR POST STARTING YEAR DATE 2011 SORY VALVE CK TYPICAL INSTALLATION OF: A-20806 - 4"-14" POST INDICATOR VALVES A-20807 - 16"-24" POST INDICATOR VALVES The Model PCVS-2 Supervisory Control Valve Switch is listed by Underwriters Laboratories, Inc. and Underwriters' Laboratories of Canada. It is approved by the Factory Mutual Research Corporation. The PCVS-2 listings and approval are under the name of Potter Electric Signal Company. AWARNINGA The Model A-20806/A-20807 Indicator Posts described herein must be installed and maintained in compliance with this document, as well as with the applicable standards of the National Fire Protection Association, in addition to the standards of any other authorities having jurisdiction. Failure to do so may impair the integrity of these devices. The owner is responsible for maintaining their fire protection system and devices in proper operating condition. The installing contractor or manufacturer should be contacted relative to any questions. WINDOW CENTERLINE POST 36-3/4' HEAD I (9335 mm) UPPER STEM 30 UPPER (762.0 mm) BARREL FINISHED GRADE I1d BURY 1 LINE ,10"I T'uo (254,0 mm) 'D' (SEE TABLE 4 POST FOR MAXIMUM ADJUSTING AND MINIMUM SCREWS I LENGTHS AS A 1 FUNCTION OF LOWER I "ORDER BARREL I LENGTH) TO' LOWER (TRENCH STEM DEPTH) COUPLING BELL / 'C' (1/2 PIPE I OUTSIDE 8 EEEE DIAMETER) I llL I ,IIIfl II J I / II LL T .: NOMINAL INSTALLATION DIMENSIONS FOR MODEL A-208061A-20807 INDICATOR POSTS ORDER LENGTH DETERMINATION: TO DETERMINE WHICH "ORDER LENGTH" IS NECESSARY (I.E., "A" ,"B", "C", "D", "E", OR "F') FOR A GIVEN TRENCH DEPTH, FIRST CALCULATE DIMENSION '0' AS FOLLOWS, AND THEN SELECT THE APPROPRIATE ORDER LENGTH" FROM TABLE 3 THAT WILL BEST ACCOMMODATE THE MINIMUM REQUIRED LENGTH '0', 'D'(REQ'D) ='TD'-'B'-'C' REFER TO TABLE 4A AND TABLE 4B FOR NOMINAL TRENCH DEPTHS WHEN USING MUELLER VALVES. MINIMUM AND MAXIMUM TRENCH DEPTH DETERMINATION: THE MINIMUM AND MAXIMUM TRENCH DEPTHS WHICH WILL BE ACCOMMODATED BY SPECIFIC "ORDER LENGTH" CAN BE CALCULATED AS FOLLOWS BY USING THE MINIMUM AND MAXIMUM 'D' DIMENSIONS GIVEN IN TABLE 3 'TD'(min.) = 'D' (mm) + 'B' + 'C' 'TD'(max.) = 'D' (max.) + 'B' + 'C' A 13 fill -will 4YA 4:1 ill, fli I a] [s1_ Ii] :i.iii TECHNICAL DATA Indicator Posts: The A-20806/A-20807 Indicator Post bolts directly onto the stuffing box flange of 4 through 24 inch post indicator valves (PIV) employing 2 inch operating nuts. The Belt attaches to a PlV mounting flange having four bolt holes spaced at 900 on a 10-1/2 inch diameter bolt circle. The Bell has 3/4 inch clearance holes for the mounting bolts. The A-20806 Indicator Post has a Threaded Sleeve which can readily accommodate field positioning of the 'OPEN" and "SHUT" Targets for 4 through 14 inch PlVs requiring 14 to 43 turns to open. The A-20807 has a Threaded Sleeve for 16 through 24 inch PlVs requiring 49 to 75 turns to open. The A-20806/A-20807 Indicator Post is available in six different "Order Lengths." Each "Order Length" provides for adjustment of dimension "D" in Figure B, as indicated in Table 3. The Post Head can be adjusted relative to the Lower Barrel by using the two Set Screws located at the base of the Upper Barrel. The Stem requires no field cutting within the indicated adjustment range of each 'Order Length." STables 4a and 4b indicate the nominal trench depths which can be accommodated by each "Order Length," for the 4 through 24 inch Mueller Resilient Wedge PlVs based on the typical diameter of underground pipe. For PlVs with different 'B' dimensions, the minimum and maximum trench depths which will be accommodated by each "Order Length" can be calculated from the relationships given in Figure B. "Standard order" Posts are factory set with the "OPEN" and "SHUT" Targets positioned for use with left hand (counter- clockwise) opening valves. An arrow on the Post Head indicates the left hand direction of opening. The position of the Targets may be reversed in the field, in order to accommodate a right hand opening valve, provided that the Post Head is changed to one indicating right hand opening. The Post Heads are ductile iron per ASTM B536 (Grade 64- 45-12) and the Bells are cast iron per ASTM Al 26 (Grade B). The Cap is polypropylene. The Windows are made from plexiglass. The Lower Barrel is PVC DR14 (UL Listed). The Upper Barrel, Upper Stem, Lower Stem, Coupling, Coupling Insert, and A-20807 Wrench are carbon steel. The A-20806 Wrench and Operating Nut for both posts are ductile iron per ASTM A536. The Targets for both posts are Nylon. The A-20806 Threaded Sleeve is Nylon; the A-20807 Threaded leeve is Aluminum. The Post Head, Upper Barrel, and Wrench are painted red. 2 INSTALLATION INSTRUCTIONS MUELLER® A-20806/A-20807 ADJUSTABLE VERTICAL ONSTALLATION INSTRUCTIONS INDICATOR POST Dimension 'B' iiri Dimension 'C' - 1/2 of Pipe O.D. for Mueller Resilient Wedge Post Indicator Valves (Typical for underground pipe) Valve Size Dimensions in Inches Turns To Open B 4" 10.95 14 6" 14.91 20-1/2 8" 18.02 26-1/2 101, 21.62 33 12" 24.52 38-1/2 14" 29.13 43-1/2 16" 32.35 49 18" 38.35 57 20" 41.48 63 24" 47.94 75 [IJ IFtfl Nominal Trench Depths for Mueller A-20806 Resilient Wedge Post Indicator Valves Pipe Size Dimension 'C' in Inches 4 2.40 6" 3.45 8" 4.53 10" 5.55 12" 6.60 14" 7.65 16" 8.70 18" 9.75 20" 10.80 24" 12.90 ircI Dimension 'D' Adjustment Range "ORDER LENGTH" MIN MAX A 17.25' 39.25' B 36.00" 60.25" C 57.00" 81.25" D 78.00" 102.25" E 99.00" 123.25" F 120.00" 144.25" Valve "ORDER LENGTH" A "ORDER LENGTH' B 'ORDER LENGTH C "ORDER LENGTH" D "ORDER LENGTH" E "ORDER LENGTH" F Size Mm. Max. Mm. Max. Mm. Max. Mm. Max. Mm. Max. Mm. Max. 4" 21 - 7" 4' - 5" 4'- 1" 6'- 2" 5'- 10" 7 - 11" 7'- 6" 9'- 8" 9'- 4" 111 - 5" 111 - 1" 13'- 2" 6" T - 0" 4' - 10" 4'- 6" 61 - 7" 6 -3" 8'- 4" 8'- 0" 101-111 9'- 9" 111 - 10" 111 - 6" 131 -711 8" 31 -411 51 -211 4'- 11" 6'- 11' 6'- 8" 81 -811 8'- 5" 10'- 5" 10'- 2' 12'- 2" 111 - 11" 13'- 11" 10" T - 8" 5' -6" 51 -311 71 -311 61-1011 91-011 81 -911 10'- 9" 10'- 6" 12'- 6" 12'- 3" 14'- 3" 12" 4'_0" 3 - 10" 51 -711 7' - 7" 71 - 4" 91- 4" 9' - 1" 111- 1" 10'- 10" 12'- 10" 12'- 7" 14' - 7" 14" 4'- 6" 6 -4" 6'- 1" 8'- 1" 7- 10" 9'- 10" 91 - 7" 11'- 7' 111 - 4" 13'- 4" 13'- 1" 15'- 1" ii Nominal Trench Depths for Mueller A-20807 Resilient Wedge Post Indicator Valves - Valve "ORDER LENGTH" ____ "ORDER LENGTH" _ B "ORDER LENGTH' C FSize "ORDER D LENGTH" "ORDER LENGTH" E "ORDER LENGTH' x. Mm. Max. Mm. Max. Mm. Max. Mm. Max. Mm. Max. 16" 8" 6'- 5" 8'- 5" 8'- 2" 10'-2" 9' - 11" 15'- 4" 11'- 8" 13'- 8" 13'- 5" 15'- 5" 18"3" A M T- 7'- 0" 9'-0"8'-9" 10'- 9" 10'- 6" 16'- 6" 12'- 3" 14'- 3" 14'- 0" 16'- 0" 20" 8" 7'- 4" 9'- 5" 9'-1"11'- 2" 10'- 10" 17'- 3" 12'- 7" 14'- 8" 14'- 4" 8'-l" 10,-r 9'- 10" 16'- 5" 24"4" 111- 10" 11'-_7 18'- 9" 13'- 4!' 15' - 4" 15' - 1" 17'- 1" For the 14" and 16" Mueller IBBM Double Disc Gate Valve or Non-Mueller valves, see the instruction on page 2. 3 INSTALLATION INSTRUCTIONS 4 5d 17 —USEO TO SECURE COUPLING TO Ply OPERATING NUT S MODEL A-20806/A-20807 VERTICAL INDIATOR POST ASSEMBLY Post Head Upper Barrel Lower Barrel Bail Lower Stem Assembly Lower Stern Coupling Coupling insert Cotter Pin, 1/4" x 3" (2 req'd) Hex Head Cap Scre 3/4-1OUNC xl" (5 req'd) Hex Socket Set 5cr 3/4-10UNC xl" Pipe Plug, 1/2" NPT Window (2 req'd) 11. Wrench 12. Upper Stem Assemi Operating Nut Spring Pin, 1/8" x 2-1/4" Cotter Pin, 1 /8 x 1-1/2" Threaded sleeve Upper Stem 13. Weather Cap 14. Retaining Ring 15. "OPEN" Target 16. "SHUT" Target 17. Hex Head Cap Barr 5/8-11 UNC x 2-1/4 (4 req'd) 18. Hex Nut, 5/8-11 UN( (4 req'd) 19. Washer 12aJ 12bJJt 12 15 16 12c HOLE 'A 12e I. I flII'][s11s]:1sIiI Supervisory Control Valve Switch: Figures E and F illustrate attachment of the Model PCVS-2 Supervisory Control Valve Switch (supplied by customer). The PCVS-2 has two switches with SPDT (Form C) contacts. Screw type wiring terminals are marked as to their COM, NO or NC designation. Each set of contacts is rated as follows: 125/250 VAC ... 5.00 Amps 0 to 30 VCD... 2.50 Amps INSTALLATION Post Targets must be positioned for use with the appropriate number of turns to open the post indicator valve. Improper positioning of the Targets can result in an erroneous indication of the open or shut position of the valve. The A-20806 Indicator Post will accommodate positioning of the Targets to operate PlVs requiring 1410 43 turns to open; the A-20807 Indicator Post will accommodate positioning the Targets to operate PlVs requiring 49 to 75 turns to open. NOTE The Targets for the A-20806 Indicator Post have been factory the for use with a 6 inch Mueller PIV and the Targets for the A-20807 Indicator Post have been factory set for a 24 inch Mueller P/V. Consequently, Steps 6 through 10 need not be performed when installing the A-20806 Post with a 6 inch Mueller PIV (or with a PIV that requires 20-1/2 turns to open) or the A-20807 Post with a 24 inch Mueller PIV (or with a PIV that requires 75 turns to open). Proceed to install the Post as follows: Completely close the PIV. Place approximately 5 inch high blocks onto the stuffing box flange of the installed valve. Set the Indicator Post onto the blocks and generally centered over the PIV operating nut. Slide out the Shipping Disk (17), and allow the Coupling (5b) to drop down over the PIV operating nut. Attach the Coupling to the operating nut with the Cotter Pin (5d). Remove the blocks and lower the Indicator Post onto the PIV stuffing box flange. Bolt the Bell and stuffing box flange together using the four Cap Screws and Nuts (18, 19). Also at this time make certain that the three Cap .Screws (6) securing the Bell (4) to the Lower Barrel (3) are uniformly tightened. 4 OINSTALLATION INSTRUCTIONS INDICATOR POST NOTES OPEN TARGET: TOP SURFACE OF [1 THREADED FLANGE ri If the pipe is sloped, it may be necessary to shim some of ALIGNED WITH the Cap Screws (18) with steel washers, so that the Post I MUELLER VALVE I I SIZE MARK I will be plumb and the Stem will run true with the center of (10 VALVE SHOWN) I I I TO I the Post Head. Coupling clearances can accommodate a I 1 DIMENSION X" j . (SEE NOTE 2) __________ SHUT TARGET: TOP SURFACE OF maximum pipe slope of 5 degrees. __________ _________ H THREADED FLANGE AUGNEI) WITH CT (CENTER TOP) MARK 5 BOTTOM SURFACE It is recommended that a spirit level be used to set the _ ALIGNED WITH CR MARK (CENTER BOTTOM) / NOTE I) (SEE vertical alignment of the Indicator Post. Order Lengths "C" through "F," partially backf ill the trench to a level 4 feet below the final grade. Backfilling at this point SHUT TARG ET: will help maintain vertical alignment of the Indicator Post TOP SURFACE OF THREADED FLANGE I ALIGNED WITH CT while completing the installation. (CENTER TOP) MARK 5 BOTTOM SURFACE ALIGNED WITH CB MARK (CENTER BOTTOM) OPEN TARGET: Loosen the Set Screw (7), and lift the Post Head! (SEE NOTE 1) TOP SURFACE OF THREADED FLANGE Upper Stem Assembly (1, 12) just high enough to insert ALIGNED WITH MUELLER VALVE a philips head screwdriver through Hole "A" in the Upper SIZE MARK (10" VALVE SHOWN) Stem (12e). The philips head screwdriver will temporarily 5 SET TO DIMENSION "X" (SEE NOTE 2) hold the Post Head (1) above the upper Barrel (2). Remove the Wrench (11), pry off the Cap (13), remove the Retaining Ring (14), remove the Washer (20)*, and then 0ift the Post Head clear of the Upper Stem Assembly (12). Position the Targets per Figure D. Replace the Post Head (1), Washer (20)*, Retaining Ring (14), and Cap (13). Remove the phillips head screwdriver, lower the Post Head, and tighten the Set Screw (7). Using the Wrench (11), open and close the valve and check to see that the "SHUT" and "OPEN" Targets are clearly in view in the Windows, at their respective positions, and that there is no feeling of binding of the Upper or Lower Stem Assemblies (5, 12). It is recommended that the turns to open/close be counted and compared to the valve manufacturer's specification, in order to verify full valve opening. NOTES If there is any indication of binding of the internal operating parts, the vertical alignment of the Indicator Post must be corrected. If the Target Plates are not properly in view, completely close the P/V and then repeat Steps 6 through 11. Loosen the two Cap Screws (6) at the base of the Upper Barrel (2) and then slide the Post Head up until the Bury FOR LEFT HAND FOR RIGHT HAND OPENING VALVES OPENING VALVES A-20806 INDICATOR POST NOTES SET SHUT TARGET FIRST. FOR 16" MUELLER VALVES (prior to 2012) SET TO DIMENSION 'X' (3.5") FOR VALVES MANUFACTURED BY OTHER THAN MUELLER COMPANY, SET TO DIMENSION "X' CALCULATED AS FOLLOWS: NO. OF TURNS TO OPEN VALVE X' IN INCHES = 14 A-20807 INDICATOR POST NOTES SET SHUT TARGET FIRST, FOR VALVES MANUFACTURED BY OTHER THAN MUELLER COMPANY, SEE TO DIMENSION 'X' CALCULATED AS FOLLOWS: NO OFTURNS TO OPEN VALVE WIN INCHES = 22 SI POSITIONING OF TARGETS Line of the Post Head coincides with the planned finished grade. Tighten the two Set Screws (6) at the base of the Post Head with a torque of 40 to 60 ft.Ibs. When properly installed, the centerline of the Target Windows will be 30 inches above the finish grade. Back-fill to final grade and repeat Step 11. Tighten the switch mounting hole plug if the Model PCVS-2 Supervisory Control Valve Switch is not to be immediately attached. Proceed to install the Model PCVS-2 Supervisory Control Valve Switch (supplied by customer) - continued on next page. A-20806 build before 2012. 5 RIGHT HAND OPENING VALVE IS SHUT BY TURNING WRENCH SWITCH TO THE LEFT (COUNTERCLOCKWISE) ACTUATOR ROD TARGETS AOVE DOWN AS VALVE IS SHUT MUELLER® A-20806/A-20807 ADJUSTABLE VERTICAL *INDICATOR POST INSTALLATION INSTRUCTIONS Remove the Cover from the PCVS assembly, and then LEFT HAND OPENING VALVE IS SHUT BY loosen the Trip Rod Locking Screw. Adjust the position of TURNING WRENCH TO THE RI TARGET the Trip Rod so that it extends about 1-3/8 inches beyond (CLOCKWISE) SWITCH TRIP the Nipple, and then securely tighten the Trip Rod Locking RAIL / Screw. Rotate the Post Operating Nut until the PlV is fully open. Note the position of one of the "OPEN" Targets in its Window. SWITCH ACTUATOR ROD Rotate the Operating Stem until the "OPEN" Targets TARGETS are out of the Post Windows. Note the direction in which MOVE UP AS VALVE the "OPEN" Target will move when it is returned to the Post IS SHUT Window. Remove the Nipple from the PCVS assembly, and then M~7 with the Locknut screwed over the Nipple threads, hand _______ tighten the Nipple into the 1/2 inch NPT hole provided in the ATTACHMENT OF THE PCVS-2 SWITCH Post Head, and then tighten the Locknut against the Post FOR LEFT HAND OPENING VALVES Head to secure the Nipple firmly in place. .15e. Refer to Figure E or F as appropriate, and note the direction in which the Trip Rod must move when the 'OPEN" Target is returned to the Post Window. Slide the PCVS assembly as far as possible onto the Nipple while maintaining proper orientation of the PCVS assembly, and then tighten the Set Screw that holds the PCVS assembly onto the Nipple. Attach leads from an electrical continuity meter to the appropriate terminals. Return the valve to its fully open position. Verify that the "OPEN" Target returns to the position noted in Step b. Also, verify that the Switch contacts change position within two turns of the valve being fully open. 15h. Begin to return the valve to its closed position. Verify • that the Switch contacts change back to their original ATTACHMENT OF THE PCVS-2 SWITCH position within two turns from full open. FOR RIGHT HAND OPENING VALVES NOTE If the Upper Stem Assembly binds before the "OPEN" Target reaches its full open position, or the switch contacts do not change position as described in Steps g and h, then the Targets must be readjusted. 40 If the Targets require readjustment, close the P!l/ remove the PCVS assembly, and repeat Steps 6 and 11; however, when positioning the Targets, rotate both Targets at the same time as necessary so that the "OPEN" target will trip 1.1 the Actuator Rod of the PCVS Switch. Repositioning of the "OPEN" and "SHUT" Targets relative to each other should not be necessary. Repeat Steps b through h. 151. Remove the electrical continuity test leads. The external field wiring connections can now be made to the PCVS Switch. NOTE Use of a weathertight conduit connector with a gasket seal is recommended. MUELLER® A-20806/A-20807 ADJUSTABLE VERTICAL ONSTALLATION INSTRUCTIONS INDICATOR POST CARE AND MAINTENANCE REPLACEMENT PARTS: Model A-20806/A-20807 Indicator Posts do not require any Specify: (specify description) for use with regular schedule maintenance. Model A-208061A-20807 Indicator Post, Part No. (specify). It is recommended that Indicator Posts used to operate fire 1. O.L. Post Head (A-20806)..............................148692 protection system water control valves be locked in the fully- 1. 0. R. Post Head (A-20806) .............................148649 open position using the Post Wrench as shown in Figure A. 1. O.L. Post Head (A-20807)..............................241029 The locks must be sturdy and resistant to breakage except 1. O.R. Post Head (A-20807) .............................241030 by heavy bolt cutters. 2. Upper Barrel ...................................................147307 3. Lower Barrel "A" .............................................148760 It is also recommended that once a month a visual inspection 3. Lower Barrel "B" .............................................148761 procedure be followed, with the following items checked: 3. Lower Barrel "C".............................................148762 3. Lower Barrel "D".............................................148763 1. The Post Head, Upper Barrel, and Windows have not 3. Lower Barrel "E" .............................................148764 been damaged. 3. Lower Barrel "F................................................148765 4. Bell..................................................................148689 The Targets indicate that the valve is open. 5a. Lower Stem Assembly "A"..............................287073 5a. Lower Stem Assembly "B"..............................287074 The Wrench is in place on the Indicator Post, and it is 5a. Lower Stem Assembly "C"..............................287075 properly locked open. 5a. Lower Stem Assembly "D"..............................287076 5a. Lower Stem Assembly "E"..............................287077 In addition, on a quarterly basis, the Indicator Post should 5a. Lower Stem Assembly "F" ..............................287078 be closed two turns and then reopened tight to verify that Sb. Coupling .........................................................290155 Othe PIV is in the full open position and properly engages 5c. Coupling Insert ...............................................290156 with the Post and, that the Supervisory Switch contacts (if Sd. Long Cotter Pin...............................................290154 applicable) properly change position. Hex Head Cap Screw, 3/4 - 10 UNC x 1"......190560 Hex Socket Set Screw 3/4 - 10 UNC x 1"......198428 Any damaged parts must be immediately replaced. Pipe Plug 3/4" NPT.........................................198582 The Indicator Post should also be physically tried to be sure Window...........................................................290146 that the valve is in the fully-open position, if there are any 11. Wrench (A-20806) .......................................148690-1 damaged parts, sign of tampering, or the position of the Wrench (A-20807) ..........................................241013 valve is questionable. Upper Stem Assembly (A-20806)...................287079 NOTES 12. Upper Stem Assembly (A-20807)...................287645 Before closing a fire protection system main valve for 12a. A Square Op Nut ..................................Right 14969-1 maintenance work on either the Indicator Post or fire A Square Op Nut .....................................Left 148691 protection systems which it controls, permission to shut Spnngpin ........................................................190330 down the affected fire protection systems must first be Short Cotter Pin..............................................290158 obtained from the proper authorities and all personnel who Threaded Sleeve (A-20806) ...........................148634 may be affected by this decision must be notified. 12d. Threaded Sleeve (A-20807) ...........................241011 Upperstem ...................................................... 148633 It is recommended that fire protection systems be inspected 13. Weather Cap ..................................................290143 by a qualified Inspection Service. 14. Retaining Ring................................................290157 15. Target Open (A-20806)...................................290144 15. Target Open (A-20807)...................................290552 16. Target Shut (A-20806)....................................290145 Target Shut (A-20807)....................................290553 Hex Bolt..........................................................290191 Hex Nut...........................................................190939 Washer*290175 *Washer use discontinued in 2011 NOTE: For models with handwheels, contact customer service for replacement parts. 7 MUELLER® A-20806/A20807 ADJUSTABLE VERTICAL flII'][s1(.]:LIsI1II INSTALLATION INSTRUCTIONS CUSTOMER SERVICE - Decatur, IL (217) 423-4471 Canada - Mueller Canada Inc., Barrie, ON (705) 719-4959 is (Mueller Co Form 12111 - Rev 6/11 Printed in U.S.A. ES-A-3000SS O Series 3000S's AMES Double Check Detector Assemblies FIRE Sizes: 21/2 - 12' (65 - 300mm) Series 3000SS Double Check Detector Assemblies are designed for use in accordance with water utility non-health hazard containment requirements. It is mandatory to prevent the reverse flow of fire protection system substances, i.e., glycerin wetting agents, stagnant water and water of non-potable quality from being pumped or siphoned into the potable water supply. Specifications A Double Check Detector Assembly shall be installed on fire protection systems when connected to a pcta3le water supply. Degree of hazard present is determined by the local authority having jurisdiction. The main valve body shall be manufactured from 300 Series stainless steel to provide corrosion resistance, 100% lead free through the waterway. The double check detector assembly consists of two independently operating, spring loaded check valves, two UL, FM, OSY resilient seated gate valves, and bypass assembly. The bypass assembly consists of a meter (cubic ft. or gallons), a double check including shutoff valves and required test cocks. Each cam-check shall be internally loaded and provide a positive drip tight closure against reverse flow. Cam-check includes a stainless steel cam arm and spring, rubber faced disc and a replaceable seat. There shall be no brass or bronze parts used within the cam-check valve assembly. The checK valve seats shall be of molded thermoplastic construction. The use of seat screws as a retention method is prohibited. All internal parts shall be accessible througi a single cover on the valve assembly. The valve cover shall be held in place through the use of a single grooved style two-bolt coupling. The bypass line shall be hydraulically sized to accurately measure low flow. The bypass line shall con- sist of a meter, a small diameter double check assembly with test cocks and isolation valves. The bypass line double check valve shall have two independently operating modular poppet check valves, and top mounted test cocks. The assembly shall be an Ames 3000SS. Materials All internal metal parts: 300 Series stainless steel, Main valve body: 300 Series stainless steel, Check assembly: Noryl® Flange dimension in accordance with AWWA Class D. Noryl® is a registerec trademark of General Electric Company. Contractor Approval Contractor's P.O. No. Fepresentalive - Features Patented Cam-Check Assembly valve provides low head loss Short lay length is ideally suited for retrofit installations Stainless Steel body is half the weight of competitive designs reducing installation and shipping cost Stainless steel construction provides long term corrosion protection and maximum strength Single top access cover with two-bolt grooved style coupling for ease of maintenance No special tools required for servicing Compact construction allows for smaller vaults and enclosures Furnished with %' x 3/4"bronze meter 40 (gpm or cfm) Detects underground leaks and unauthonzed water use Maybe installed horizontal or vertical "flow up" position Available Models Suffix: LG - less shutoff valves OSY - UL/FM outside stem and yoke resilient seated gate valves OSY FxG - flanged inlet gate connection and grooved outlet gate connection OSY GxF - grooved inlet gate connection and flanged outlet gate connec- tion OSY GxG - grooved inlet gate connection and grooved outlet gate connection CFM - cubic feet per minute GPM - gallons per minute meter Post indicator plate and operating nut available - consult factory Job Name Job Location Engineer Approval Ames product specifications in U.S. customary units and metric are approximate and are provided for reference only. For precise measurements, please contact Ames Technical Service. Ames reserves the right to change or modify product design, construction, specifications, or materials without prior notice and wit-tout incurring any obligation to make such changes and modifications on Ames products previously or subsequently sold. www.amesfirewater.com A I Pressure - Temperature Temperature Range: 33°F - 110°F (0.5°C - 43°C) Maximum Working Pressure: 175psi (12 bar) kPa psi 21/211 (65mm) * ** I psi 3" (80mm) * ** Tk+U LE.F1t 0 25 50 100 150 200 250 300 350 400 450 500 550 603 gpm 95 190 380 570 760 950 1140 1330 1520 1710 1000 20002280 1pm 15 fps 4.6 mps psi 4" (1 00mm) ** 15 12 0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 gpm 171 380 570 760 950 1140 1330 1520 1170 1900 2090 2280 2470 26602850 1pm 5 10 15 fps 1.5 3 4.6 mps C (Open) 000. Standards ASSE 1048, AWWA C510-92, CSA 1364.5, UL 1469 Approvals UL Classified (OSY only), FM (sizes 21/2 - 10°, OSY only) 6E Approved 0 kPa psi 6" (150mm) * ** 103 15 83 12 629 L L 41 6 21 3 0 100 200 300 400 500 000 700 800 950 1009 1100 1200 1300 1400 1500 gpm 380 160 1140 1520 1900 2280 2600 3040 3420 3000 4100 4580 4940 5320 5700 1pm 5 10 15 fps 1.5 3 4.6 mps 61's psi 8" (200mm) 03 12 629 41 6 21 3 0 250 5451 750 1000 12501500 1750 2000 2250 2500 gpm 950 1900 2850 3000 4750 5700 6650 7600 8550 9500 1pm 5 10 15 fps 1.5 3 4.8 mps 10" (250mm) * 61's psi ** 103 15 - - - - 83 12 - - - - 62 9 - - - - - 41 6 - - - - - 21 3 0 250 500 750 1030 12501500 1750 2000 2250 2500 3000 3500 gpm 950 1900 2050 3800 4750 5700 6550 7660 8550 9500 19400 13300 1pm 5 10 fps 1.5 3 mps 12" (300mm) 61's psi 110 16 97 14 - 83 12 - 69 10 - 55 8 - 41 6 - 20 4 14 2 0 500 1000 1500 2000 2500 3000 3500 4000 4500 gpm 1000 3000 5790 7600 9500 11400 13300 15200 17100 1pm 5 10 fps 1.5 3 mpg kPa 83 69 55 41 28 14 kPa 103 03 62 0 21 *Capacity Flow curves as tested by Underwriters Laboratory per UL 1469, 1996. ° Rated flow **UL Tested SIZE (ON) 'll0l8ikll'120 NET WEIGHT in. mm in. A mm in. C (0S mm 0 its. mm 6 in. mm L in. mm P in. mm wlGates lb. kg. win Gates lb. kg. 21/2 65 37 965 16/8 416 31/2 89 10 250 22 559 121/2 318 155 70 68 31 3 80 38 965 18% 479 334 95 10 250 22 559 13 330 230 104 70 32 4 100 40 1016 22/4 578 41/2 114 10 250 22 559 141/2 368 240 109 73 33 6 150 48/2 1232 301/8 765 51/2 140 15 381 271/2 699 151/2 394 390 177 120 54 8 200 521/2 1334 373/4 959 1 6I4 171 1 15 381 291/2 749 181/2 464 572 259 180 82 10 250 1 551/2 1410 1 453/4 1162 1 8 200 1 15 381 291/2 749 191/2 495 774 351 190 86 12 300 1 571/2 1461 1 531/8 1349 1 91/2 241 1 15 381 291/2 749 21 533 1044 474 220 100 OAMES AL 9 • 000i-000 FIRE &WATER WORKS www.amesfirewater.com CERTIFIED A Watts Water Technologies Company USA: Backflow- 1427 N. Market Blvd • Suite #9 • Sacramento, CA 95834 • T: 916-928-0123 • F: 916-928-9333 Control Valves- 18550 Hansen Road • Houston, TX 77075 • T: 713-943-0688 • F: 713-944-9445 Canada: 5435 North Service Rd. • Burlington, ONT. 1-71- 51-17. T: 905-332-4090 • F: 905-332-7068 ES-A-3000SS 0936 © 2009 Ames Fire & Waterworks L BnceiDiWta AWWA Ductile Iron Pipe Data Nominal Pipe Size In. mm Class O.D. of Duotile Iron Pipe h. mm Wall Thickness In. mm Weight of Pipe LbsfFt. kg/- Weight of Pipe Filled With Water LbsiFt. kg/rn 3" (80) 53 3.96 (100.6) .31 (7.9) 11.2 (16.6) 15.0 (22.2) 4" (100) 53 4.80 (121.9) .32 (8.1) 14.2 (21.1) 20.1 (29.9) 6" (150) 53 6.90 (175.2) .34 (8.6) 22.0 (32.7) 35.1 (52.2) 80 (200) 53 9.05 (229.9) .36 (9.1) 31.0 (46.1) 54.0 (80.3) 10' (250) 53 11.10 (281.9) .38 (9.6) 40.4 (60.1) 76.8 (114.2) 120 (300) 53 13.20 (335.3) .40 (10.1) 50.7 (75.4) 103.0 (153.2) 14" (350) 53 15.30 (388.6) .42 (10.6) 62.4 (92.8) 133.5 (198.6) 16" (400) 53 17.40 (441.9) .43 (10.9) 72.8 (1083) 165.9 (246.8) 18" (450) 53 19.50 (495.3) .44 (11.1) 83.6 (124.4) 201.5 (299.8) 20' (500) 53 21.60 (548.6) .45 (11.4) 95.2 (141.7) 241.0 (358.7) 24° (600) 53 25.80 (655.3) .47 (11.9) 119.2 (177.4) 329.4 (490.2) 30" (750) 53 32.00 (812.8) .51 (12.9) 161.3 (240.0) 487.8 (587.1) 36' (900) 53 38.30 (972.8) .58 (14.7) 219.5 (326.6) 688.8 (1025.0) 42" (1050) 53 44.50 (1130.3) .65 (16.5) 285.2 (424.4) 920.1 (1369.2) 48' (1200) 53 50.80 (1290.3) .72 (18.3) 360.3 (536.2) 1189.2 (1769.7) 54° (1350) 53 57.10 (1450.3) .81 (20.6) 455.0 (677.1) 1502.2 (2135.5) Based on AWWA Ci 08-70, Table 8.2. Add flange weight for flanged cast iron pipe. Ductile Iron Pipe Size Ductile Iron Pipe Size In. mm 63110 B3114 B3120 63122 B3122A B3124 B3126 B3117SL 3" () 3112 31/2 31/2 31/2 31/2 2 to 31/2 2 to 31/2 2 to 31/2 4U (100) 4 4 4 4 4 4t06 4t06 4to6 60 (150) 6 6 6 6 6 8° (200) 10 8 8 8 8 8 to 10 8 to 10 8 to 10 10 (250) 12 10 10 10 10 12' (300) 12 12 12 12 12 12t014 12t014 12t014 14" (350) 16 14 14 14 14 16' (400) 18 16 16 16 16 16 to 20 16 to 20 20 16 to 20 18" (450) 20 18 18 18 18 20" (500) 24 20 20 20 24" (600) 30 24 24 24 24 --- --- 24 Ductile Iron Pipe Size In. mm B3118SL 83119SL 8218 8219 6379 8479 B3114R B3117R (80) 2 to 31/2 2 to 31/2 B218 B219-1 31/2 2 to 3I2 (100) 4t06 4t06 B218 B219-2 --- --- 4 4t06 6" (1.50) 8218 B219-3 8379 --- 6 80 (200) 8 to 10 8 to 10 --- 8219-4 8379 --- 8 8 to 10 10" (250) --- 8219-4 8379 --- 10 12" (300) 12 to 14 12 to 14 -- 8219-5 8379 -- 12 12 to 14 14" (350) --- --- B379 -- 14 16' (400) 16 to 20 16 to 20 -- -- B379 8479 16 16 to 20 20 180 (450) -- --- -- 8479 18 20" (500) -- -- -- 8479 240 (600) 24 24 --- --- -- 8479 24 24 I COOPER B-Line